Documente Academic
Documente Profesional
Documente Cultură
Fracture under low-velocity free-fall and double im- specimens in the sieve range and glass spheres
pact and under slow compression have been investi- been investigated. 5 • 7 Kick 8 has reported free-fa '
gated. The pattern of breakage and the size distribu- double impact tests with large large cast-iron, ceoe=-..
tion of resulting fragments of sand-cement and glass and clay spheres. The establishment of a minim -
spheres have been determined. Photoelasticity breaking height independent of size in the free- fall
methods were used to simulate the stress distribu- impact tests, and the direct proportionality betw~
tions in free-fall impact in order to explain the ob- the minimum work required for fracture and the vo
served patterns of breakage. Oblique fracture planes, of the specimen in double impact tests were used _
occurring only in free-fall impact, develop along Kick as an experimental proof of his classical lcnr -
lines which coincide with the trajectories of maximum "Proportional Resistances." In the present work.
compression as determined by mathematical analysis. spherical shapes were chosen because of their s ·
Breakage efficiencies for different modes of fracture body geometry and consequent impact and stress
were compared for both types of spheres. symmetry.
For the same specimen and loading system, static Because the study involves several physical pr·
loading and low-velocity dynamic loading induce ciples in connection with brittle-fracture, it may be
geometrically similar stress fields resulting in of interest in fields where the strength of materials
reasonably similar fracture patterns and shapes of is of importance.
fragments.
APPARATUS
TRANSACTIONS - VOL. 244 Society of Mining Engineers, AIME MARCH 1969 - 119
C-B =Concrete base. M = Specimen-release
mechanism.
P = Hardened steel plate.
1
P =Pointer.
B =Retaining plastic box.
Sv a Vertical scale.
C = Counterbalanced beam.
120 - MARCH 1969 Society of Mining Engineers, AIME TRANSACTIONS - VOL. 244
C-B = Concrete base.
• s
T-H •
= Spri ng.
Tracing head.
Fig . 4 -Counterbalan c ed beam, B .
sv =- Verti ca l scale.
• p
R-M
a
,.
Pointer.
Release mechanism.
Fig . 5 - Cantilever, C .
TRANSACTION S - VOL . 244 Society of Minin g Enginee rs, AIME MARCH 1969 - 121
by oblique pla nes only - as in Fig. 8 (C-2) - or by
obl ique and meridian planes - as in Figs. 8 (A-2),
(A-3), (B-2), and (B-3) - whose circula r outer ed ge is.
part of the surface of the sphere , (2) pieces formed
Material Weight, %
A- Ela s tic and Strength Parameters for Soda Lime Glass at 20°C
B - Relat ion Between Stati c and Dynam ic Break ing Strength for
Glass Beams Tested in Slow and Fast Bend ing
TRANSACTIONS - VOL. 244 Soc iety of Mining Engineers, AIME MARCH 1969 - 123
5" explaining the behavior of plastically deformed
spheres under low velocity impact. 9
.
~
<.> 200
...
.~
'b~
roo
tration with i ncreas ing chord l ength in the above-
mentioned region (Fig. 12) indicates a corresponding
0..
~ "'. increase in the shear stresses and generally in the
10 0 magnitude of the principal stresses with increasing
area of contact and , therefore, height of fall. This
can reasonably explain the observed greater fragmen-
tation of a specimen under constant yield pressure
VO LU ME OF PERMANENT DEFORMAT ION V, i n 3 conditions with increasing height of fall.
124- MARCH 1969 Society of Mining Engineers, AIME TRANSACTIONS - VOL . 244
height of fall. This increase in the magnitude of 15 and 16). The entire product can, therefore, be sep-
stresses (dynamic effect) is another reason for the arated into a residue (coarse product) with a distribu-
greater fragmentation of specimens with increasing tion modulus of between 2.5 and 5.0, depending di-
height of fall. rectly upon the number of exoclastic pieces, and a
TRAJECTORIES OF MAXIMUM COMPRESSION IN complement (fine product) with a fairly constant dis-
FREE-FALL IMPACT TESTS - Oblique fracture tribution modulus ranging between 0.2 and 0.3. The
planes in free-fall impact fracture of sand-cement complement results from the region around the cone
spheres reasonably develop along the trajectories of (Fig. 9), and from the fracture surfaces produced by
maximum compression in the case of static loading. branching. For purposes of comparison, limestone
The equation for these trajectories as developed by spheres 3.7 in. in diam were broken under free-fall
Fuchs 10 for the trajectories of maximum compression impact from a height of 120 in. and size analysis was
of an elastic sphere in contact with a plate is performed down to 100 mesh. The lower size limit in
the case of limestone results from a finer grain size
dy than that of the sand-cement spheres. Between 3 and
tan y =- = ..J ¢ 2 (y,z) + 1- cf> (y,z) (1)
dz 1 in. the line had a slope of n = 4 .0; between 1 in.
and 35 mesh the slope was n = 0.27. These values
where y and z are orthogonal coordinates, z coin- are similar to those for sand-cement spheres. Below
ciding with the axis of loading; y is the angle be- 35 mesh and down to 100 mesh, however , the slope
tween the trajectory lines of principal compression was n = 1.7.
and the y axis, and ¢ is a function defined as The energy input and size distribution parameter for
free-fall impact fracture of 4. 9- and 3 .8-in.-diam sand-
(u 2 + a 2z 2) (a 2 + u)
cf>(y,z) = - - - -- - cement spheres are given in Figs. 14 and 15, respec-
2yz2a2 Vu tively . Because the residue consists of few pieces,
the points are somewhat scattered, especially for low
energy levels. The best line drawn is meant to indi-
cate trends only.
In free-fall impact fracture, a decrease in energy
input produces a coarser residue with a slightl y
+ -
Z ~1 - Ji.)U
+ (1 + Jl)
Vu a2 +u
0
<t
Fig. 13 shows the pattern of oblique fracture planes 0
.J
(vertical sections through the axis of impact normal
w
to the oblique fracture plane accumulated from several >
spheres) superimposed over the trajectories of maxi- en
en 500
mum compression, in the case of 4. 9-in.-diam sand- w
a:
Q.
cement spheres dropped from a height of approximately ~
118 in. The trajectories were obtained by numerical 0
u
integration of Eq. 1, with a = 0.65 in. and Jl = 0.15.
The numerical solution was carried out on an IBM
7094 digital computer, using Heuns third order ap-
proximation.10"11
SIZE DISTRIBUTION OF FRAGMENTS - The upper 0
size limit of the sand was 14 mesh and inspection
showed that the sand particles suffered no degra-
dation. Consequently, meaningful size distribution DEFORMAT ION, Z INCHES
measurement terminated at 14 mesh. For all methods
of breakage, the over-all size distribution expressed
Fi~ . 11.- Compress i ve l o ad vs . d eformat i on in slow com -
as cumulative weight percent vs . size can be repre- pressi on of 3 .3-in . -di am s and- cement s ph er e Z i s ca l c ula t ed
sented in a Gates-Gaudin-Schuhmann log-log plot by 2
from the r e lationship : Z =. d / 4D . Note that d e formation Z
two straight lines having different slopes (Figs. 14, i s proportional to th e area of th e c irc l e of contac t .
TRANSACTIONS - VOL. 244 Society of Mining Engineers , AIME MARCH 1969 - 125
Fig . 12 -Isochromatic fringe pattern in photoelasti city models . Di scs with load evenly distributed along a chord ( flat)
under constant pressure (load proportional to chord length).
126- MARCH 1969 Society of Mining Engineers, AIME TRANSACTIONS - VOL. 244
greater distribution modulus (Figs. 15 and 16). With From Tables III and IV and from Eq. 2 written in
3.3-in.-diam spheres, an energy input of 155.6 in.-lb, the form
produced a residue with size distribution parameters
of k = 2 .0 in. and m = 3.70 (Fig. 16). An energy input (7)
of 77.8 in.-lb produced a coarser residue (k = 2.3 in.)
with a slightly greater distribution modulus (m = it can be seen that the efficiency of breakage, w/ WH,
3 .84). Different energy levels were obtained by alter- in free-fall impact fracture (1) increases with in-
ing the height of fall. creasing height of fall, but at a diminishing rate and
By comparison, where free-fall impact fracture (2) is independent of the size of the specimen when
yielded residue distribution parameters of k = 2.0 in. the height of fall is constant, at least for the sizes
and m = 3 . 70, double impact crushing with the same tested (2.9 to 4.9 in.).
energy input produced a coarser residue (k = 2.5 in.) Double impact, compared with free fall impact of the
with a slightly smaller distribution modulus (m = same energy has approximately the same breakage ef-
3 .50). There is no basis for attributing significance ficiency for sizes below 3 mesh (Table IV).
to differences in the distribution modulus since, as Slow compression crushing of 3 .3-in.-diam spheres
already pointed out, the residue consisted of only a required about half as much energy (20.3 in.-lb) to in-
few pieces. itiate fracture as free-fall impact (41.4 in.-lb). The
The distribution modulus of the complement seems minimum energy requirement in free-fall impact was
to be insensitive to both variations in energy and the calculated by multiplying the weight of the specimen
method of breakage, though its size modulus is by the critical height of fall (32 in.). Slow compres-
strongly dependent on energy input. sion also produced a significantly smaller amount of
BREAKAGE EFFICIENCY - Breakage efficiency, fine product than free-fall and double impact, since a
defined in terms of the mass of fragments below a smaller amount of energy was involved. Reference to
certain size per unit energy, is listed in Tables III Table IV shows that slow compression showed a
and IV for the different methods of breakage employed. slightly improved efficiency for the 14-mesh size.
The weight of material, w, below a certain size, x, The increased efficiency for the 3-mesh size is due
in the complement of sand-cement spheres broken by to the shift in the distribution curve and to a slightly
free-fall impact could be correlated with the effective greater distribution modulus of the complement (Fig.
impact energy W (H - H c) by the equation 16). It should be noted that the above results were
(2)
obtained with rather weak brittle specimens which
can produce fines even when the specimen splits only
where H c is the critical height of fall required to into two. Stronger specimens under slow compression
cause breakage and c is a constant, both being
characteristic of the material. The application of Eq.
2 to the experimental results is illustrated in Fig. 17. Oblique fracture plan•• Uia of ia-paot
w xm
y (4)
IV km
E
xm (5)
we -· --
7
that is
1 Fig. 13 _ Free-fa ll impact fracture of 4 .9 -in . -diam sand-
w (6) cement s ph er es. Patt ern of obliqu e fra c ture planes are
c superimposed over trajectorie s of maximum compr ession
(s tatic loading) . V e rti cal sec tions through sph ere diam-
Eq. 6 is analogous to Eq. 2. When consistent units eter (ax is of impact) normal to the oblique fra ctu re plane
a re employed , Cc = 1. ac cumulated from seve ral s ph ere s .
TRANSACTIONS - VOL. 244 Society of Mining Engineers, AIME MARCH 1969- 127
material enclosed by the circles of contact and he
100
conical surfaces is under severe triaxial compress!
Height lmpoct Number It is finely comminuted and highly compacted, and t·
offoll Energy of piecei 1--- - - r - -- - j
indle s in- lb in re si due is opaque and white.
e 11 8.06 51 2.02 13• From the above-mentioned polar regions, fracture
0 46.29 200.00 3
w • me an values for five spe ci me ns .
surfaces propagate along the axis of loading and e x-
!::! tend through a core whose axis coincides with the
"'a:w axis of loading. This core is under a more or less
0
z uniform tension, normal to the axis of loading, for
::> 10
>- most of its length except for the two small conica l
z
w
u
areas mentioned before. 16 A compression exists in
a: the direction of the axis of loading with a minimum
w
Cl
>-
RES I DUE absolute value several times that of tension at the
r
~
center of the sphere, and much higher values near e
w
'J areas of contact. 16 The material of this core is fine ·
w COMPLEMENT disintegrated- though it is much coarser than that o•
::: 0
the cones- into elongated prismoidal and sphenoida
>-
~
~
::>
particles with their longest dimension parallel to the
~
::> axis of loading, and is the main source of the fine
u
part of the distribution (below 10 mesh Tyler).
The material outside this region breaks into a sma •
number of lune-shaped (exoclastic) fragments, which
are responsible for the main mass of the fragments
forming the residue. This is in agreement with the
0 .1
INCHES I 5 fact that uniaxial tension (hoop tension) predominates
I I 9· 1 I I I
14 10 8 6 4 3 MESH ( TYLER ) in this region. 16 These tensile stresses assume their
NOM I NAL SCREEN SI ZE , X maximum value at the surface of the sphere, and re-
sult in a small number of meridian fracture planes.
Fig . 14- Size distribution of fragments of 4 .9-in . -diam
s and-cement spheres broken by free -fall impa c t .
I0 0 t -;::::::;::=;:;::;:::=;:::=;::,=;::;=;::::::;:;;;==.=;=:::::;::;=:::::::;-r---rt
Number of Energy Heig~u
Number Distribution modulus. m
crack without splitting into separate pieces and pro- spe cimens input offall of piece$ f----....,----1
tested ln-l b inchet inresidue Re~idue Complement
duce a negligible amount of fines. • 2 260.39 !19.69 10 3. 16 0.25
Gla ss Sphere s: 0 2 1so.oo n.sa 7 3.•2 0.29
PATTERN OF BREAKAGE- In both tests, the • Mean YO iue of speci mens tflted .
...
:J:
•
<.?
in slow compression tests, the specimen deforming ,.
i;j
128 - MARCH 1969 Society of Mining Engineers , AIME TRANSACTIONS - VOL . 244
SIZE DISTRIBUTION OF FRAGMENTS - Slow com- two methods of breakage. These comparisons were
pression and low-velocity double impact of 1-in.-diam based on measurements of the longes t and shortest
glass spheres resulted in sensibly similar size dis- dimension , lyi ng in the plane of obs ervation , of
tributions and shapes of fragments. As the log-log samples of 400 particles in the - 10 +35-mesh Tyler
plot in Fig. 18 shows , only values for the fine sizes size range. The mean longe st to shorte s t dimens ion
(below 3 mesh) lay on a reasonably straight line. A ratios were found to be 1.88 and 1.86 for the slow
sharp upward break, characterized by an increase in compression a nd low-velocity impact crushing, re-
slope to about 2, distinguishes the residue from the spectively .
complement. The residue consisted of a few lune- RELATIONSHIP BETWEEN SIZE DISTRIBUTION
shaped exoclastic fragments as reported by Gilvarry BY NUMBER AND WEIGHT -The relationship be-
and Bergstrom. 7 tween number, weight and shape factor distribution is
Double impact, having an energy input about double
that of slow compression, resulted in a small increase dw/ dx = - g (x)x 3 (dN ( x )/ dx) (8)
in the distribution modulus of the complement, a de-
crease in its size modulus, and a slight decrease in where w is the cumulative weight of particles smaller
the mean size of residue (Fig. 18). The distribution than size x, N (x) is the cumulative number of parti-
modulus observed for the complement is greater in
double impact crushing (m = 1 .16) than in slow com-
pression (m = 1.05) owing to the production of a
100
1~: I
smaller weight of fragments in the finer size ranges. Testlng method
[ n.rgy
input
Numb.uof Height
1opeci!M ... of Fall
lnche1
The cause of this is attributed to a loading-time or I n-Ib te1 ted
I'· I
.& Slow comp..tition 20.28 2 . I
~ulu. , m I
,o
I
R ESirUE
flaky to more regular forms, and they become more "'"' Yelochy of pi eces
0
z ft/~ec. lnreJidue * Residue Complement I~
elongated as size diminishes. The shapes of the fine 10
Ij
:::> ... •• 2 • 0.31
...z
fragments ( -10 mesh) produced mainly from the cen-
t ral core of the s phere are reasonably similar for the "'ua:
l1
0
•
17.97
25.36
12.• 7
6
7
•
3.&.4
3.70
3.~
0.29
0.24
0.2• 0 I
..
"' •.v.on w luet of 1pec1mem te1ted. A
...
"'
~
"'30
··~•
I
I
I
I
Table Ill. Breakage Effic ie ncy of Free- Fall Impact "'
......~
COM PLE MENT
- ~ I
Fracture as a Funct ion of He ight of Fall ...J
:::> .A-A
.a-
..l!r-...IY
l
Number ~
- ...IY
----
~ --
:::>
of Breakage u
T RANSACTIONS - VOL. 244 Society of Mining Engineers, AIME MARCH 1969 - 129
-2
• 10 put for the five spheres tested by low-velocity double
Siz.e fof efficiency
., impact and by slow compression is shown in Table
oueu.ment
lnc:hti Tyler m.sh VI. Compared with slow compression, low-velocity
3 '<J 0.525
0 0.263
(11.2 ft per sec) impact crushing required about 80%
e:,
...
0.131 6
0 0.046 14
more energy to initiate fracture and showed about
.,( double the energy requirement to produce substan-
"'
N
.,
., ll ~ !t
Meon voluet of S lpecirtten5
• • 3 tially similar size distributions (Fig. 18). This can
"' VIJ4() 2 be attributed to the following causes: (1) greater in-
-~ 2
">-
ternal cracking not leading to fragmentation and de-
tachment -which has been observed in lune-shaped
"'"'z
;;: pieces near the regions of impact, (2) possible higher
z 0
0 residual kinetic energy in the fragments as compared
>- 0
.,
u
with slow compression , and (3) energy losses into the
...
0:
hammer-sphere-anvil system due to vibration and to
>-
"
C> possible plastic deformation localized at the points
"'~ of impact.
DISCUSSION
Size Distribution Considerations: Size distributions
0 10 20 30 40 50 60 70 80 resulting from the single fracture of brittle spheres
~0. 25 ( H-Hc ) by slow compression or low-velocity impact cannot
be described in their entirety by simple one- or two-
Filfl . 17- Cumulative weilflht fraction unders ize as a
fun c tion of fraJ!lment size and heilflht of fall in free-fall
parameter equations proposed for single fracture. The
impact fra c ture of sand-cement spheres . fact that disposable parameters are to be determined
by curve-fitting procedures means that parts of the
distribution curves can be described, but without
physical significance. Nevertheless, such equations
cles greater than size X and (x) is the Weight shape a can reasonably describe a certain part of the distribu-
tion with physical significance. The basic physical
factor. Eq. 8 has been confirmed with data obtained
from the slow compression crushing of glass requirement underlying these equations is that the
spheres. 17 In general, the following relationships
have been found to apply
mm 0 .1 10
"'"'
0
w =
rx]m
w [k (11)
z
::>
>-
z
"'
u
>- It
/
"
respectively, and b, c, n, p, and s are parameters
,
C> COI\!PLEMENT -"-/
., "'
..J
m + n +s=3 (12) ::>
~
/
::>
u I
bnp
and, (xf - xf") (13) INCHES 0 .01 0 .1
m MESH (TYLER) 48 35 28 20 14 10 8 6 4 3
energy in low-velocity double impact averaged for Filfl. 18- Size di stribution of fralflments for 1-in .-diam
five specimens is shown in Table V. lfllass spheres c ru shed by low-velocity double impact and
Comparison between the mean values of the energy in- by slow compression .
130 - MARCH 1969 Society of Mining Engineers, AIME TRANSACTIONS - VOL. 244
pre-existing microflaws are not selectively activated oblique fracture planes, centered at the point of im-
by the stress field. A uniform stress field existing pact, can be caused by the divergent quasi-spherical
throughout the entire volume of the specimen is hardly stress waves that are generated. These fractures can
fulfilled under single fracture conditions. Some parts be attributed to the transient lateral motions (exten-
of the specimen, however, are under a more or less sions) produced by these waves. With such waves,
uniform stress field, or some portions of the total the direction of the particle velocity changes from
amount of fragments are produced by the same break- point to point along the expanding wave front, causing
age mechanism. These are the portions described by tension in the lateral direction. The number of frac-
the equations. tures produced increases with increasing amplitude
In the single fracture of sand-cement spheres the of the stress-pulse, which in turn increases with in-
size distribution of a small amount of material be- creasing impact velocity or with height of fall in free-
tween 14 mesh and 0 .525 in. has a distribution modu- fall impact. In a few specimens (four out of 25), a
lus between 0.2 and 0.3. It is noted that attrition (in- small inverted pyramid with dimensions comparable
cluding both chipping and abrasion) also produces to those of the cone of impact formed in the upper
small amounts of material having a comparatively low part of the sphere. In contrast to the surface of the
distribution modulus. 25 Chipping is a repeated break- cone of impact, the surface of the inverted pyramid
age process in which prominences such as edges and was free of pulverized material, indicating formation
corners are broken from the specimen and the frag- by tension (cleavage). These pyramids were formed
ments are therefore produced by fracture surfaces by oblique fracture planes generated by the inter-
developed near the surface of the specimen. In single ference of fronts and reinforcement of the tension
fracture, the fragments are produced by almost simul- stress pulses reflected from the upper spherical
taneously developed fracture surfaces intersecting boundary.
each other at a small angle or by a branching of Under the present experimental conditions charac-
running cracks. Thus, in both cases fragments are terized by low-velocity impact (11.2 ft per sec in
produced by fracture surfaces developed near pre- double impact crushing of glass spheres and up to
formed surfaces -external in the case of chipping, 25 ft per sec in free-fall impact of sand-cement
and internal in single fracture. spheres), stress-wave effects seem to play a minor
Stress-Wave Effects: In the free-fall impact fracture role in determining the general pattern of breakage
of sand-cement spheres, there is strong evidence that and, therefore, the size distribution of resulting
fragments.
Comparison Between Static and Dynamic Loading: An
impact produced by the free fall of a body of consider-
Table V. Distribution of Energy in Low-Velocity
able mass from a moderate height generates stress
Double Impact Crushing of 1-ln.-Diam Glass Spheres pulses of relatively long duration with fronts that are
not too steep. 19 - 21 The pattern of stresses produced
Energy by these pulses has a form similar to that obtained
in.-lb Percent
under static loading. 21 - 23 Such pulses appear to have
Kinetic energy of the falling mass at the same effect as a static stress field, except that
the moment of impact 61.53 100.0 the stress-concentration factor is increased in the
Energy input into the hammer-sphere- case of dynamic loading. 23 Thus , fractures produced
anvil system 42.14* 68.5 by such pulses are more like those produced by static
Residual kinetic energy of the falling loading. 24
mass immediately after breakage 19.39* 31.5 This investigation has shown (1) that the size dis-
tributions and shapes of fragments of five 1-in.-diam
*Mean vaJues for 5 specimens .
glass spheres crushed by slow compression and low-
0
~r$'
~
Tobie VI. Size Distribution Parameters vs. Energy Input in ~
o"',,c.;~.,.,.,_.
Single Fracture of 1-ln.-Diom Glass Spheres ('1 ~ -c-
~ «., 0 ~
Size Modulus Lo c.; ,eo '-<>
f-..tv ~ ~ J"
' .,. 1(/
Energy Input, of Complement Distribution Modulus, m
Method of Breakage in.-lb k, in. Complement Residue ~ t:;i5 ~ 0
" 0~ ~ . /·
Double impact 42.14 0.73 1.16 2.10 ~ c.; t) ~ ._~ ,
Slow compression 20.10 0.85 1.05 2.15 <-Q "
Slow compression* 16.00 0.98 1.05 2 .35 ~
•Mean values for 36 specimens; calculated from data given by Gilvarry and Bergstrom.l8
TRANSACTIONS - VOL. 244 Society of Mining Engineers, A1ME MARCH 1969 - 131
velocity (11.2 ft per sec) double impact are sensibly ent breakage mechanisms are operative. The coarse
similar, and (2) that the pattern of oblique fracture region consists of a few exoclastic fragments with a
planes (vertical sections through the axis of impact, small difference in size, and consequently gives a
normal to the fracture plane) of sand-cement spheres high distribution modulus (-v2 to 5). The fine mate na
broken by free-fall impact is reasonably similar to is mainly endoclastic. In the case of sand-cement
the pattern of trajectories of maximum compression in spheres, it has a distribution modulus '"" 0.25, and is
the case of an elastic sphere in contact with a plate produced from the region around the cones of impac
(static loading). 10 and from the fracture surfaces by branching. In the
From all these considerations, one can conclude case of glass spheres, it is produced mainly from the
that for the same specimen and loading system, static central core of the sphere and has a distribution mod-
loading a nd low-velocity dynamic loading induce ulus that is slightly greater than unity.
geometrically similar stress fields. These result in (5) In the free-fall impact fracture of sand-cement
sensibly similar fracture patterns and shapes of the spheres, the weight of material in the complement
resulting fragments. Size distributions are also simi- smaller than a certain size is proportional to the ef-
lar. In the case of double impact crushing of glass fective impact energy and independent of the speci-
spheres, the small increase observed in the distribu- men size. This corresponds to findings for multi-
tion modulus of the complement as compared with that event breakage and tumbling mill grinding. The
observed in slow compression is due to the produc- breakage efficiency increases with increasing heigh
tion of a smaller weight of fragments in the finer of fall, but at a diminishing rate.
size-ranges. The cause of this is attributed to a (6) With sand-cement spheres, approximately the
loading-time effect. same breakage efficiency resulted from (a) free-fall
impact with a height of fall of 10 ft, (b) low-velocity
SUMMARY AND CONCLUSIONS double impact of the same energy but with a 2.5-ft
height of fall, and (c) slow compression. Free-fall
(1) In all cases, breakage starts from the region of
impact required about double the energy to initiate
contact between the sphere and the loading surfaces,
fracture that slow compression did.
and failure along a conical surface whose base is the
(7) In the case of l-in. glass spheres, low-velocity
circle of contact is generally observed.
double impact required at least 60% more energy than
(2) In free-fa ll impact tests of sand-cement spheres:
slow compression to initiate fracture and needed
(a) T he volume of pe rma nent deformation is propor-
about double the energy to produce substantially
tional to the energy input and, for the sizes tested
similar products.
(2.9-4.9 in.), independent of specimen size. (b) Merid-
(8) Slow compression and low-velocity impact in-
ian fracture planes starting from the periphery of the
duce geometrically similar stress fields, and result
circle of contact are developed by the wedging action
in sensibly similar fracture patterns and shapes of
of the cone of impact, while oblique fracture planes
fragments.
are developed from the region around the cone follow-
ing the trajectories of maximum compression. (c) With ACKNOWLEDGMENTS
low energy inputs, meridian fracture planes divide the
sphere into a few spherical wedges. As the height of Thanks are expressed to the Union Carbide Corp.
fall increases, oblique fracture planes develop and and to The American Iron and Steel Institute for fel-
pieces are formed by combinations of meridian and lowship support. The authors appreciate useful dis-
oblique fracture planes. (d) When meridian planes cussions with Professor ] . T. F . Kuo and the kind
terminate at previously developed oblique planes, a assistance given by Dr. R. Agarwal in the photo-
large inverted pyramid is formed directly above the elasticity studies and by Mr. G. B. Anderson during
cone of impact. the slow compression tests.
(3) In slow compression and double impact tests,
breakage is caused by the wedging action of the REFERENCES
1
cones and by the hoop-tension existing in the periph- Bennett,] .G., "Broken Coal ," Journal of the In s titute of
Fuel, Vol. 10, October 1936 , p. 22.
eral part of the specimen. This tension assumes its 2
aennett, J.G ., Brown , R . L ., and Crone, H . G., ''Broken Coal-
• maximum value at the s urface of the sphere. The 11, " Journal of the Institute of Fue l, Vol. 14, No. 77, Apr.
sphere splits into several spherical wedges together 1941,p. 111.
with the two cones in the case of sand-cement 3
GUmore , R. , Nicolls ,]., and Connell , G., "Coal Friability
spheres. In the case of glass spheres, the cones are Tests," Canada Department of Mines, Report No. 762 , 1935 .
4
finely comminuted, while the material of the central Geer, M., and Yancey, H. , " Expressio n and Interpretation of
the Size Composition of Coal ," AIME Transaction s, Vol. 130,
core along the axis of loading disintegrates into 1938, p. 250.
elongated prismoidal and sphenoidal particles. 5 aergstrom, B . H ., Sollenberger, C . L ., and Mitchell, W., "En e rg y
(4) Over the measured range, the size distribution Aspects of Single Particle Crushing," AIME Transa ctions,
curves can be approximated by two straight lines in a Vol. 220, 196!, p. 367.
log-log plot. This is to be expected, since two differ- 6 aergstrom, B.H. , and Sollenberger, C . L ., ''Kinetic Energy
132- MARCH 1969 Society of Mining Engineers, AIME TRANSACTIONS - VOL. 244
Effect In Single Particle Crushing," AIME Transactions, Vol. Particle Size Distributions by Number and Weight, " Powder
220 , 1961. p . 373. Technology, Vol. 2, 1968 / 69, p . 58.
7 18
Gllvarry, j .j., and Bergstrom, B. H., "Fracture of Brittle GUvarry, j.j. , and Bergstrom, B.H., "Fracture and Comminu-
Solids. II. Distribution Function for Fragment Size In Single tion of Brittle Solids (Theory and Experiment)," AIME Trans-
Fracture (Experimental)," Journal of Applied Physics, Vol. 32 , actions, Vol. 220, 1961, p. 380.
Mar. 1961, p. 400. 19
R!ley, W. F ., and Durelll, A .J . , "Stress Distribution on the
8 Kick , F . , The Law of Proportional Resistances, Arthur Fellx Boundary of an Elliptical Hole in a Large Plate During Passage
Publishers , Leipzig, Germany , 1885. of a Stress Pulse of Long Duration , " International Journal of
Mechanical Sciences, Vol. 2 , No.4 , Apr. 1961 , p . 213.
9 Andrews, J.P. , "Theory of Colllslon of Spheres of Soft
20
Metals," Philosophical Magazine, Series 7, Vol. 9, No. 58, oureUI, A.J ., and Riley, W. F . , "Stress Distribution on the
Apr. 1930, p . 593. Boundary of a Circular Hole in a Large Plate During Passage
of a Stress Pulse of Long Duration," Journal of Applied
1
°Fucha, Siegmund, "Principal Stress Trajectories of a Sphere on Mechanics, Vol. 28, No . 2, June 1961, p. 245.
Contact with a Plate" (In German), Physik. Zeitschr, Vol. 21
Flynn, P . D ., and Frocht, M. M. , ''On Saint Venant'a Principle
142, 1913, p. 1282.
under Dynamic Conditions , " Experimental Mechanics, Vol. 19,
11 No. 1, Jan. 1961, p. 16, Discussion by Durell!, A .j . , and
Levy , H., and Baggott, E . A . , Numerical Solutions of Differen-
tial Equations, Dover, 1950, p. 10 I. Dally, j . W., p. 20.
12 22
Charles, R .J . , " Energy-Size Reduction Relationships ln Com- Tandanand, S . , and Hartman, H . L ., "Investigation of Dynamic
minution, " AIME Transactions, Vol. 208 , 1957, p. 80. Failure by High-Speed Photography, " Rock Mechanics, Pro-
ceedings of the Fifth Symposium on Rock Mechanics held at the
13
Agar, G. and Charles , R .J . , "Size Distribution Sh!lt In Grind- Unive.rsity of Minnesota, May 1962, edited by Fal.r hurst, C.,
Ing," AIME Transactions, Vol. 220 , 1961, p. 390. Pergamon Preas, 1963, p. I.
14 23
Fueretenau, O.W ., and Somasundaran, P. , "Comminution Kin-- Clark, G . B., and Caudle, R .D ., "Failure of Homogeneous Rock
etics," Intematlonal Mineral ProcessinQ Conference, Cannes, under Compressive Loading," State ol Stress in the Earth's
Pergamon Press, Oxford, 1963, Paper 3B, p. 25. Crust, Proceedings of the International Conference, Santa
Monica, June 1963, American Elsevier Publishing Co . , Inc.,
15
Berlloz , L .M., and Fuerstenau, D .W. , "A Test of the Charles New York , 1964, p. 301.
Energy-Size Reduction Relationship, " AIME Transactions , 24
Vol. 238, 1967, p. 282. Kolsky, H., Stress Waves In Solids, Dover Publications , Inc. ,
New York, 1963, p. 195.
16
Frocht, M., and Guernsey, R . , "A Special Investigation to 25
Develop a General Method for Three-Dimensional Photoelastic crabtree, D .O . , Klnaaevlch, R . S ., Mular, A . L . , Meloy, T . P . ,
Stress Analysis," NASA Report 1148, Nov. 1953. and Fueratenau, D . W. , 14 Mechaniama of Size Reduction ln Com-
minution Systems. Part I. Impact , Abrasion and Chipping
17
Harria, C . C., and Stamboltzls, G., "Relationship between Grinding, " AIME Transactions, Vol. 229, 1964, p. 201.
TRANSACTIONS - VOL. 244 Society of Mining Engineers, AIME MARCH 1969- 133