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04

2014

www.advanced-mining.com ADVERTISEMENT
04
2014

EDUCATION
Renewable energy commitment can considerably improve the stock price of mining companies Dr. Thomas Hillig Energy Consulting
Mnich| Germany

TRANSFER OF TECHNOLOGY
NI 43-101 Technical Report and updated Resource Estimate by SGS published Tantalus Rare Earths AG
Grünwald, Munich | Germany

Tantalus Rare Earths AG strengthens its management in preparation for entering into commercial Tantalus Rare Earths AG
Grünwald, Munich | Germany
production of rare earths in Madagascar

QJ341, QH331 and QA331: New Kazakhstan distributor delivers first Sandvik Mobiles’ train Sandvik Construction
Stockholm | Sweden

Sandvik DP1500i drill rig: Sandvik DP1500i drill rig shows its power in Russia Sandvik Construction
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04
2014

EDUCATION
NEWS & REPORTS
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04
2014

EDUCATION
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Atlas Copco’s Minetruck MT42 gets major upgrade Atlas Copco


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EVENTS
The AMS-Event calender 2015

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TRANSFER OF TECHNOLOGY
Vorwort
preface

wishes you a Merry Christmas


!
Dear Readers,
Ladies and Gentlemen,

at the end of a successful year, The feedback received from


we are pleased to announce the our readers in more than 100
release of the December issue of our countries of the world makes
scientific journal, AMS-ONLINE, us happy and encourages us to
just in time before the upcoming continue this path. We sincerely
holidays and Christmas time. hope that we will continue to meet
your growing expectations and our
For more than six years we goals in 2015.
have been trying with modern
communication technology We are very grateful for your
(www.advanced-mining.com) to suggestions, wishes and criticism,
establish a growing information because it is your feedback which
platform which continuously is a prerequisite for a high quality
presents novelties from research level and contributes to our
and industry, and which offers success.
an international contribution to
advanced education and transfer We thank you for your trust and
of technology in the raw material are looking forward to continuing
industry. our fruitful relationship with you
in the new year 2015.

The AMS editorial team wishes you a Merry Christmas


and a successful start into the new year 2015!

... your AMS-Online


editorial ...
Christian Thometze
k

Issue 04 | 2014 www.advanced-mining.com 5


NEUHEITEN & REPORTAGEN

POWERFUL!

Innovative Wirtgen surface miners, robust Kleemann impact crushers and screens plus customized
services make the Wirtgen Group a reliable partner in the Mineral Technologies business area.
8NT SNN B@MADMDjSEQNLNTQGHFG ONVDQRNKTSHNMR
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Ausgabe 04 | 2014 www.advanced-mining.com 6


EDUCATION

Renewable energy commitment can considerably


improve the stock price of mining companies
A THEnergy study shows how solar and wind energy THEnergy –
lower electricity costs, avoid stigmatization and are a Dr. Thomas Hillig Energy Consulting
sign of superior management. Munich| Germany
Munich, Germany, November, 2014 -Many sectors within and it improves their standing towards consumers
the mining industry face challenges such as lower mineral and financial markets. Mining companies face strong
and metal prices and the threat of further stigmatization. opposition, which is facilitated by internet communication;
Renewable energy can be an important part of the solution “Move Your Money UK” is a national campaign that calls
as it improves the energy cost of mines, counters opposition on depositors to move their savings away from five UK-
from ecological movements, and above all sends a strong banks, because they support assets in oil, gas and coal
signal of forward orientation, progressive management extraction. On the investment side, there are similar
and corporate governance. A study from Dr. Thomas Hillig developments; the Rockefeller Brothers Fund has recently
Energy Consulting (THEnergy) based on interviews with joined the divestment movement that has pledged not to
financing, mining, and energy experts shows that the invest assets worth $50 billion into fossil fuels. The direct
indirect effects on the mining company’s market value are effect of such divestment is normally limited, but it brings
more significant than the pure electricity cost savings. along a significant threat regarding further stigmatization
of certain segments of the mining sector, which makes it
Energy costs in mining are constantly increasing due to more difficult to receive credits, reduces the demand for
higher electricity consumption and prices. Particularly in shares, triggers new legislation and complicates permits.
remote mines, wind or solar power plants can reduce the
energy costs considerably, which has a direct influence For years the differences could not have been bigger
on the cost position of mining companies. The business between the worlds of mining and renewable energy.
case for renewable energy is normally positive for mining As solar and wind prices have reduced considerably in
companies, nevertheless mining companies are a long recent years, many institutional investors have entered the
way away from making it into EP!s “National Top 100 list” renewable energy industry and have professionalized it.
of US green power users. The list is headed by progressive Leading mining companies such as Barrick Gold, Rio Tinto
brands such as Intel, Kohl‘s Department Stores, Microsoft, or Glencore as well as smaller players such as Shanta
Google and Wal-Mart. These companies consume and Gold have realized that renewable energy has become an
invest into renewable energy because it is profitable economically attractive solution for many mines and have
built first pilots (www.th-energy.net/mining).

Fig. 1:
Hybrid plant in Western Tanzania
(Bildrechte: Redavia GmbH)

Issue 04 | 2014 www.advanced-mining.com 7


EDUCATION
“Mining companies that actively move towards
The Author:
renewable energy self-consumption show that they have
realized that the world around them has changed and that Dr. Thomas Hillig
there are threats regarding energy costs and environmental Energy Consulting (THEnergy)
movements”, underlines Dr. Thomas Hillig, founder of
THEnergy. The financial markets reward companies that
do not remain captives of the past but instead are actively About Energy Consulting (THEnergy)
seeking new solutions. The usage of renewable energy is
THEnergy assists companies in dealing with
interpreted by the financial markets as a signal for a flexible
and forward-looking decision making process; mining energy related challenges. Renewable energy
companies that are first movers in actively integrating companies are offered strategy, marketing and
renewables into their energy mix are therefore considered sales consulting services. For industrial companies
as progressive and better managed. THEnergy develops energy concepts and shows
how they can become more sustainable. THEnergy
The THEnergy study challenges mining companies to combines experience from conventional and
act quickly, to come up with greenhouse gas mitigation renewable energy with industry knowledge in
and renewable energy targets, to set other non-financial consulting. In addition to business consulting,
performance indicators regarding energy and to conceive a
THEnergy is active in marketing intelligence and
comprehensive renewable energy strategy. As underlined
by Hillig, “ambitious targets and transparency grant first
as an information provider in select fields such
movers many advantages in communication. If substantial as renewables and mining through the platform
measures are taken and financial markets are targeted www.th-energy.net/mining.
with the sustainability communication strategy, a positive
effect on the market evaluation and stock prices can be
expected.“
FOR MORE INFORMATION AND CONTACT:

THEnergy –
Dr. Thomas Hillig Energy Consulting
Pestalozzistr. 40b
Fig. 2: 80469 Munich
Hybrid plant in South Africa (source: Dr. Thomas Hillig
CRONIMET Mining Power Solutions Tel.: +49-152 3618 6442
GmbH)
eMail: press@th-energy.net

Issue 04 | 2014 www.advanced-mining.com 8


TRANSFER OF TECHNOLOGY

ADVERTISEMENT

Issue 04 | 2014 www.advanced-mining.com 9


TRANSFER OF TECHNOLOGY

Tantalus Rare Earths AG:


Grünwald, Munich| Germany

Tantalus Rare Earths AG:


NI 43-101 Technical Report and updated Resource Estimate
by SGS published
• Describes the significant developments taken in the past 18 months and illustrates the
commercial potential for the project
• Expansion of exploration area and higher average grade result in a significant upgrade
of the resource
• Contained Total Rare Earths Oxides (TREO) are
• Measured 39,092 tonnes with an average grade of 975 ppm
• Indicated 138,292 tonnes with an average grade of 878 ppm
• Inferred 384,552 tonnes with an average grade of 894 ppm
• The previous resource statement from April 2013 showed only an Inferred Mineral
Resource of 348,000 tonnes of TREO and an average TREO grade of 800 ppm
• In various pitting campaigns in the exploration area 30,059 clay samples have been
taken and tested
• The information confirms that the Tantalus project in Madagascar is one of the largest
ionic clay type rare earths deposits in the world and one of the most advanced located
outside of China

Grünwald, Germany, 17 December, 2014 - The Technical estimate made by acknowledged testing and consulting
Report(1) and updated Resource Estimate published group SGS Canada shows a TREO content of Measured
clearly shows the significant developments taken in Resources 39,092 tonnes, Indicated 138,292 tonnes and
the past 18 months of the Tantalus Rare Earths AG (ISIN Inferred 384,552 tonnes. The average REO grade is approx.
DE000A1MMFF4) project in Madagascar. In addition, it 900 ppm. A grid spacing of at least 50 m x 50 m corresponds
illustrates the commercial potential for the project. Based to Measured Resources. A grid spacing of at least 200 m x
on the exploration work made in 2013 Tantalus‘ resource 200 m corresponds to Indicated Resources. A grid spacing
of at least 500 m x 500 m corresponds to Inferred Resources.
The report was prepared in accordance with the Canadian
(1)
(For further details see annex on page 4.)
National Instrument NI 43-101 Standards of Disclosure for
Mineral Projects („NI 43-101“)

Issue 04 | 2014 www.advanced-mining.com 10


TRANSFER OF TECHNOLOGY
The new resource estimate by SGS represents a of Energy. In the 2011 Critical Materials Report from the
significant upgrade to the previous resource statement, U.S. Department of Energy, it was revealed that five of the
which showed a TREO content of 348‘000 tonnes and an 16 rare earth elements were found to be critical in terms
average TREO grade of 800 ppm. of supply risk. Their scarcity combined with anticipated
growth in demand, makes these higher valued elements the
The cut-off grade used in the report is 200 ppm TREO ones expected to experience the best price performance
excluding Cerium and Lanthanum for areas sloping greater over the next decade. These five rare earth elements are
than 5 degrees and 320 ppm for flat areas. The cut-off values used in magnets for wind turbines and electric vehicles
are consistent with published values from the analogous or phosphors in energy-efficient lighting. Since 2013 there
Chinese deposits. has been a significant drop in the prices of all rare earths,
however the critical rare earths have retained their value
In addition to the previously explored Caldera and better than their „non-critical“ counterparts.
surrounding region, the new report includes exploration
results from the north-western parts of Tantalus‘ Hydrometallurgical tests made at SGS Lakefield,
concession. Analysed samples show similar concentration University of Toronto and Outotec show high levels of
of TREO in the north-west as in the Caldera, thereby extraction for rare earth elements, with the exception
significantly increasing the mine-life of the project. of Cerium, with the simple and proven method of using
ammonium sulphate as reagent. It should be noted, that
For safety reasons the pits at the Tantalus project were in all tests, extractions for thorium and uranium were
not excavated deeper than 10 metres from the surface, negligible.
with an average of 5.68 metres. Thereby the thickness
used in this updated Resource Estimate is app. 6 metres. Based on metallurgical tests the Technical Report shows
However, the regolith profile in the Tantalus project area that after leaching, in the distribution in the concentrate,
ranges in thickness from 0 metres to more than 40 metres Neodymium (33%), Praseodymium (19%) and Dysprosium
and based upon the available drilling and test pitting data, (16%) represent 68 per cent of the potential revenues.
the average thickness is approximately 13.5 metres. The These three rare earths are used in magnetic applications,
entire regolith profile contains rare earth mineralisation, which is expected to be the fastest growing segment in the
and general trends are present with rare earth content rare earths market.
typically increasing with depth and then decreases
approaching the un-weathered bedrock. Thomas Hoyer, CEO of Tantalus Rare Earths AG, is
pleased to present the results of the resource update: „The
The Tantalus project displays a pervasive and well- results have exceeded our previous high expectations.
balanced rare earth distribution that is prevalent throughout The measured, indicated and inferred resources and the
the deposit. The deposit includes appreciable amounts of higher average grade by the SGS report show to us that this
critical rare earths Dysprosium, Europium, Neodymium, project has all the technical and commercial prerequisites
Terbium, and Yttrium as defined by the U.S. Department to become very successful. Our project is on track to

Fig.:Tantalus Resources. Data as part of


Resource update from SGS is also available on
Tantalus‘ website, www.tre-ag.com, on page V.

Issue 04 | 2014 www.advanced-mining.com 11


TRANSFER OF TECHNOLOGY

be one of the very first ionic type projects in production Thomas Hoyer
outside China, thereby providing an alternative solution to
serve the global demand for rare earths. Our next steps
CEO | Tantalus Rare Earths AG
are to proceed with the environmental and social impact Markus Kivimäki
assessment and to enter into pilot production as soon as EVP | Tantalus Rare Earths AG
technically possible and in accordance with the regulatory
regime.“ Falk v. Kriegsheim
rikutis consulting

About Tantalus Rare Earths AG:


Tantalus Rare Earths AG (ISIN DE000A1MMFF4) is
a Germany-based exploration company, engaged
in the development of rare earths in Madagascar.
Tantalus‘s shares are quoted on the ‚Primärmarkt‘
of the Düsseldorf Stock Exchange.

FOR MORE INFORMATION AND CONTACT:

Tantalus Rare Earths AG


Thomas Hoyer, CEO
Tel: +49 1512 4017229
eMail: Thomas.hoyer@tre-ag.com

rikutis consulting Tantalus Rare Earths AG


Falk v. Kriegsheim Markus Kivimäki, EVP
Tel.: +358 503495687
Zwei-Linden-Weg 9
eMail: Markus.kivimaki@tre-ag.com
46325 Borken | Germany
Tel +49 (0)2861 9293409
Mobil +49 (0)172 9837109 rikutis consulting
eMail: fvk@rikutis.de Falk v. Kriegsheim
Internet: www.rikutis.de Tel.: +49 172 9837109
eMail: fvk@rikutis.de

Issue 04 | 2014 www.advanced-mining.com 12


TRANSFER OF TECHNOLOGY

Tantalus Rare Earths AG:


Grünwald, Munich| Germany

Tantalus Rare Earths AG:


Tantalus Rare Earths AG strengthens its management in
preparation for entering into commercial production of rare
earths in Madagascar
Grünwald, Germany, 17 December, 2014 - Tantalus Rare Earths AG (ISIN DE000A1MMFF4)
is pleased to announce two key appointments into its board and senior management.
The Tantalus Supervisory Board has appointed Mr. Wang Yu as Chief Technology Officer.
He joined the Tantalus Group Management Board as of December 15. Mr. Wang Yu was
previously Secretary of the Board at China Minmetals Rare Earths Co., Ltd., one of the
largest rare earths producers globally. Mr. Wang‘s background at the very top of the
global rare earths industry brings the Company additional extensive know how of both
the technological and the commercial side of rare earths business. Mr. Wang has been
advising the Company since April 2014 in a role of a Senior Advisor.
At senior management level Mr. Michel Mounavaraly provide us with the required background and knowledge in
joined Tantalus as Country Manager for Madagascar as of order to develop Tantalus into a globally leading producer
December 1. Mr. Mounavaraly has been working in various of high value rare earths oxides. We are on track to further
industries in Madagascar and other Indian Ocean Islands develop the project for commercial production. A key
for over 30 years. He originates from Northern Madagascar, challenge is to build a team which also includes individuals
where Tantalus has its rare earths project, and thereby with experience in large rare earths businesses and with
has knowledge on the local circumstances, both in terms management background for operating in Madagascar.
of social and economic issues. Mr. Mounavaraly‘s past Yu and Michel fill these gaps in our organization and are
experience as founder and Managing Partner at one of the therefore very valuable additions into our team. „
largest accounting/auditing companies in the Indian Ocean
Islands provides him with the best possible background for
managing the local operations in Madagascar for Tantalus
Rare Earths AG.

Thomas Hoyer, CEO of Tantalus Rare Earths AG is


pleased that Tantalus has been able to attract these two
highly experienced and skillful professionals: „They both

Issue 04 | 2014 www.advanced-mining.com 13


TRANSFER OF TECHNOLOGY

Curriculum Vitae Accountant. Overall, Mr. Mounavaraly has executed


numerous mandates for clients in the private business
sector in Reunion Island, Mayotte and Madagascar giving
Mr. Wang Yu financial advisory, audit & consulting and advice on fiscal
and legal issues.
Mr. Wang, born in 1981 in Nanchong City, Province of
Sichuan, People‘s Republic of China, has been educated at
Peking University and Carnegie Institution of Washington
where he graduated as Bachelor of Science, Master of
Science respectively participated in the PKU-Carnegie pre-
doctoral fellow exchange program. He focused his studies
on trace elements and carbon. In 2007 he started working
for China Minmetals Non-Ferrous Metals. Until 2014 he
held different management positions within the Rare
Earths Department being in charge of investment affairs
including the acquisition of mines, separation plants, rare
earths project evaluation and the business with magnetic Thomas Hoyer
material. At last Mr. Wang served as Secretary of the Board
CEO | Tantalus Rare Earths AG
of China Minmetals Rare Earths Co., Ltd.
Markus Kivimäki
EVP | Tantalus Rare Earths AG
Mr. Michel Mounavaraly Falk v. Kriegsheim
rikutis consulting
Mr. Mounavaraly, born in 1950 in Diego Suarez,
Madagascar, has been educated in France at Montpellier
University. He helds a Master of Economic Sciences.
Additionally, in 1981 he extended his education with a About Tantalus Rare Earths AG:
Fiscal & Legal Certificate of the French Postgraduate
Tantalus Rare Earths AG (ISIN DE000A1MMFF4) is
Accounting Studies (DECS). Mr. Mounavaraly started is
professional career as a Chartered Accountant at Delta a Germany-based exploration company, engaged
Conseil in Montpellier. From 1984 to 2012 he worked as in the development of rare earths in Madagascar.
a partner Chartered Accountant & Auditor at Conseil et Tantalus‘s shares are quoted on the ‚Primärmarkt‘
Audit HDM in Reunion, Africa. Since 2008 he has worked of the Düsseldorf Stock Exchange.
in the same position for Conseil Audit Madagascar as well.
Since 2012 he has worked as an independent Chartered

FOR MORE INFORMATION AND CONTACT:

Tantalus Rare Earths AG


Thomas Hoyer, CEO
Tel: +49 1512 4017229
eMail: Thomas.hoyer@tre-ag.com

rikutis consulting Tantalus Rare Earths AG


Falk v. Kriegsheim Markus Kivimäki, EVP
Tel.: +358 503495687
Zwei-Linden-Weg 9
eMail: Markus.kivimaki@tre-ag.com
46325 Borken | Germany
Tel +49 (0)2861 9293409
Mobil +49 (0)172 9837109 rikutis consulting
eMail: fvk@rikutis.de Falk v. Kriegsheim
Internet: www.rikutis.de Tel.: +49 172 9837109
eMail: fvk@rikutis.de

Issue 04 | 2014 www.advanced-mining.com 14


TRANSFER OF TECHNOLOGY
Sandvik AB | Mobile Crushers and Screens
QJ341, QH331 and QA331: Stockholm | Schweden

New Kazakhstan distributor delivers first


Sandvik Mobiles’ train

K orund, now one of the largest distributors of mining and construction equipment in Central
Asia, became in March 2014 a distributor for Sandvik Construction Mobile Crushing and
Screening. The first Sandvik Mobiles’ units were recently delivered into Kazakhstan to produce
aggregate for a road construction company, consisting of a QJ341 jaw crusher, a QH331 cone
crusher and a QA331 screen.
Operating since 1991, Korund has earned a reputation supply equipment there, and in 2009 they developed
for being a stable, reliable and trustworthy business markets in Tajikistan and Turkmenistan, supplying many of
supplying machinery of the highest standards to the mining the largest companies in this region by 2010.
and construction industries. The company placed the first
deliveries of equipment into Kazakhstan in 1991 as official Korund is now considered to be one of the largest
distributors for leading manufacturers of mining and distributors of mining and construction equipment in Central
construction equipment. By 2000 Korund was providing Asia. Adding to its portfolio of world leading equipment in
a regular supply of equipment and service support not March 2014 the company became a distributor for Sandvik
only in Kazakhstan, but also in Uzbekistan. In 2004 Korund Construction Mobile Crushing and Screening products.
collaborated with leading companies in Kyrgyzstan to The first units delivered into Kazakhstan were to be used

Issue 04 | 2014 www.advanced-mining.com 15


TRANSFER OF TECHNOLOGY
in order to produce aggregate for a road construction crusher which is set at a 32mm CSS to crush and shape
company, and consisted of QJ341 jaw crusher, and a QH331 the finished product. The QH331 is fitted with the world
cone crusher, with the resulting products being screened renowned Sandvik CH430 cone crusher, which comes with
by a QA331 screen. a choice of six different crushing chambers and a variety
of bush settings, making it one of the most flexible cone
From the granite and diorite material, the road crushers on the market today.
construction company is producing aggregates to be used
as base material for roads. Korund, and its customer, have Finally the crushed and shaped material is then fed to
utilized the flexibility of the Sandvik machines to operate a QA331 screen. This features a two bearing screen box
them in two crushing and screening trains to achieve the with a unique screening angle built into the bottom deck
desired material sizes. The first train consists of a jaw for ultimate fines screening, making it the perfect solution
– QJ341 - feeding a cone – QH331 - which then feeds a for this particular train application. The top deck features
screen – QA331 – to produce the finished product. 25mm square mesh and the bottom deck a 5mm square
mesh to produce finished product sizes of 0-4mm, 4-20mm
The QJ341 is the flagship model from the Sandvik and 20-40mm.
Construction Premium range of mobile jaw crushers and
consistently proves to be one of the world’s best-selling The second train operation consists of the QJ341 jaw
tracked machines in its class. In the Kazakhstan road crusher feeding the QA331 screen directly. This combination
construction application the jaw is set to a 80mm CSS allows for a wider range of sizes to be produced as the jaw
(Closed Side Setting), allowing the machine to crush the is able to tackle the most difficult applications, whereas
largest material easily. This is then fed into the QH331 cone the screen is ideal for ultimate fines screening. The

Issue 04 | 2014 www.advanced-mining.com 16


TRANSFER OF TECHNOLOGY
produced materials are 0-4mm, 4-20mm and 20-100mm,
made possible by the flexibility of the Sandvik crusher Sandvik Group: Sandvik is a global industrial
and screen. The equipment has also proved to be highly group with advanced products and world-leading
durable and economical as after 700 hours of operation the positions in selected areas – tools for metal cutting,
screen has only just had its first mesh change. equipment and tools for the mining and construction
industries, stainless materials, special alloys, metallic
Korund chose from the Sandvik Construction Mobiles and ceramic resistance materials as well as process
portfolio to enable its customers to tackle a wide range systems. In 2013 the Group had about 47,000 employees
of applications, and to have the flexibility to configure the and representation in 130 countries, with annual sales
machines in the best way possible for their projects. This, of about 87,000 million SEK.
coupled with the durability of the equipment, together
with Korund’s comprehensive aftermarket and customer
support, makes them an ideal choice for the Kazakhstan Sandvik Construction: Sandvik Construction is a
market. business area within the Sandvik Group that provides
solutions and applications for the rock processing and
construction industries, encompassing businesses
like surface rock quarrying, tunneling, excavation,
Contact: demolition, road building, recycling and civil
engineering. The range of products includes rock
Sandvik tools, drilling rigs, breakers, bulk materials handling
Mobile Crushers and Screens and crushing and screening machinery. In 2013 sales
Melissa Baker amounted to approximately 8.6 BSEK, with 3 200
Marketing Communications, employees.
Tel: +44 (0)1283 212121
eMail: Melissa.baker@sandvik.com
Internet: www.construction.sandvik.com

Issue 04 | 2014 www.advanced-mining.com 17


TRANSFER OF TECHNOLOGY
Sandvik AB | Surface Drills
Sandvik DP1500i drill rig: SA Russia

Sandvik DP1500i drill rig shows its power


in Russia!

S andvik Construction Russia and authorized distributor Quarry Service recently demonstrated
the DP1500i drill rig at the Donskoy Kamen and Yugvzrivprom operated Fedorovskoye
sandstone quarry in the Rostov region. Equipped to deal with the sandstone application the
DP1500i’s bits lasted 2.5 times longer, with the rig using less than half the fuel, and drilling twice
the distance.
A series of benchmark drilling demonstrations of the
Sandvik DP1500i rig were recently performed at the
Difficult material in high demand
Fedorovskoye quarry in the Rostov region. These were
Although Donskoy Kamen is already familiar with the
organized by Sandvik Construction Russia and distributor
excellent performance of the DP1500i through a highly
Quarry Service, in order to measure the drill rigs
successful demonstration on granite, the company has
performance on highly abrasive sandstone. The quarry
been experiencing problems with its existing fleet of drill
is owned and operated by a local company, Donskoy
rigs on the sandstone found at the quarry. Its abrasiveness
Kamen, while a subcontractor, Yugvzrivprom, performs the
places greater demands on the rock tools, and uses more
necessary blasting work.
rig power resulting in excessive use of fuel. Hence Sandvik

Issue 04 | 2014 www.advanced-mining.com 18


TRANSFER OF TECHNOLOGY
Construction and Quarry Service were asked to undertake a It was not just drilling performance which impressed but
series of drilling tests to further demonstrate the efficiency also the efficiency of the DP1500i configurations. With a
and productivity of the Sandvik equipment. standard drill rig that delivers less power than the DP1500i,
the bits have to be replaced every 300-350m (or 25-30 holes).
The material found at the Fedorovskoye quarry is the If high quality rock tools are used then the bits may last 30-
cause of problems experienced during drilling, but is a 40% longer. However, as the combination of Sandvik drill
highly valuable commodity. The quarried rock is used as rig and rock tools showed, even more impressive levels
M1000 and M1200 aggregates, and is particularly sought can be experienced if the right rig is used in conjunction
after as it provides frost resistance up to temperatures with a powerful top-hammer. In the case of the sandstone
of F300. Additionally as the sandstone aggregate is of drilled at the Fedorovskoye quarry the 33 kW delivered by
such high quality, this allows construction companies to the Sandvik DP1500i was enough to extend the service life
use sandstone instead of granite in many applications of bits by up to 2.5 longer.
with the material becoming especially popular with road
construction companies in Central and Southern Russia.
#

More than double


the performance
When the drilling tests
began the DP1500i was
equipped with 102 mm
bits, and after 20 hours of
intensive operation drilled
a total distance of 822m.
This meant that the rig had
doubled the performance
which Donskoy Kamen had
previously experienced. Next
the drilling was performed
with 127mm bits, with again
the DP1500i displaying a
remarkable penetration rate
of 1-1.1 m/min. Finally, the
engineers of Quarry Service
installed 140mm drill bits and
with this configuration the
rig achieved a penetration
rate of 0.7-0.8 m/min. The
drilling specialists and quarry
operators hence saw at first
hand that the DP1500i is
able to deliver exceptional
performance levels using any
of the Sandvik tools, whatever
the diameter of hole drilled.

Issue 04 | 2014 www.advanced-mining.com 19


TRANSFER OF TECHNOLOGY

Fuel efficiency and extended bit life


The demonstration of the DP1500i at the Fedorovskoye Contact:
quarry was supervised by senior management from both
Donskoy Kamen and Yugvzrivprom. The management Sandvik
teams noted that their current drill rigs were unable to Surface Drills
match the DP1500i’spenetration rate due to the excessive Alexey Sesorov
friction of the bit, which limited drilling performance and Bunsiness Line Manager
resulted in higher fuel consumption and increased service Surface Drills
costs. In effect the demonstration clearly showed that the SA Russia
DP1500i is able to drill twice the distance, use half the fuel eMail: Alexey.serorov@sandvik.com
with the drilling bits lasting 2.5 times longer. Internet: www.construction.sandvik.com

Sandvik Group: Sandvik is


a global industrial group with
advanced products and world-
leading positions in selected areas
– tools for metal cutting, equipment
and tools for the mining and
construction industries, stainless
materials, special alloys, metallic
and ceramic resistance materials
as well as process systems. In
2013 the Group had about 47,000
employees and representation in
130 countries, with annual sales of
about 87,000 million SEK.

Sandvik Construction: Sandvik


Construction is a business area
within the Sandvik Group that
provides solutions and applications
for the rock processing and
construction industries,
encompassing businesses like
surface rock quarrying, tunneling,
excavation, demolition, road
building, recycling and civil
engineering. The range of products
includes rock tools, drilling rigs,
breakers, bulk materials handling
and crushing and screening
machinery. In 2013 sales amounted
to approximately 8.6 BSEK, with 3
200 employees.

Issue 04 | 2014 www.advanced-mining.com 20


TRANSFER OF TECHNOLOGY
Sandvik AB | Sandvik Construction

Bauma China 2014: Stockholm | Schweden

Successful Bauma China 2014 for Sandvik

S andvik Construction enjoyed a highly successful Bauma China 2014. Attendance of the
exhibition, which was held in Shanghai from the 25th-28th November, enabled Sandvik
to highlight the Chinese and Asian focus of the total solutions product ranges. Additionally,
and of great interest to customers, a number of Chinese and Global product launches were
undertaken.
Participating at Bauma China enabled Sandvik
Construction to show how Sandvik is able to provide
specific solutions for its Chinese and Asian customers. The
Sandvik product offering now provides Chinese and Asian
focused solutions for virtually any application, enabling
such businesses as surface rock quarrying, excavation,
Contact:
tunnelling, demolition, recycling and civil engineering to
Sandvik
improve their performance.
Satu Rämö
The Sandvik range of products developed to service Global Marketing
these industries - which includes rock tools, drilling rigs, Communication Manager
breakers, tunnelling equipment, crushing and screening Mobile: +358 40 537 4020
machinery, bulk-materials handling systems - were all eMail: Satu.Ramo@sandvik.com
represented at Bauma China, much to the interest of the Internet: www.construction.sandvik.com
many visitors to the Sandvik stand.

Issue 04 | 2014 www.advanced-mining.com 21


TRANSFER OF TECHNOLOGY

Global and Chinese Product Launches With a tour of the Sandvik Jiading factory which enabled
customers to see how Sandvik equipment is manufactured
What made Bauma China so special for visitors to the locally, Chinese and Global Product launches undertaken,
Sandvik Construction stand was the opportunity to see as well as themed customer events, Bauma China was
new equipment and solutions for the very first time. Many certainly a showcase event for Sandvik Construction in
of the products which were launched at the show have 2014.
been developed with the real needs and requirements of
Chinese and Asian customers very much in mind.
Sandvik Group: Sandvik is a global industrial group
with advanced products and world-leading positions
New and innovative equipment launched in selected areas – tools for metal cutting, equipment
at Bauma China included: and tools for the mining and construction industries,
stainless materials, special alloys, metallic and ceramic
resistance materials as well as process systems.
• NEW! SK2462 SCREEN - GLOBAL PRODUCT LAUNCH
In 2013 the Group had about 47,000 employees and
• NEW! CI532 IMPACT CRUSHER – CHINESE PRODUCT representation in 130 countries, with annual sales of
LAUNCH about 87,000 million SEK.
• NEW! 4099 PRO BREAKER - GLOBAL PRODUCT
Sandvik Construction: Sandvik Construction is a
LAUNCH
business area within the Sandvik Group that provides
• NEW! Tiger DG800 - GLOBAL PRODUCT LAUNCH solutions and applications for the rock processing and
• NEW! Mobile crushers and screens – QI441 - construction industries, encompassing businesses like
CHINESE PRODUCT LAUNCH surface rock quarrying, tunneling, excavation, demolition,
• NEW! CH440 cone crusher modular plant - CHINESE road building, recycling and civil engineering. The range
PRODUCT LAUNCH of products includes rock tools, drilling rigs, breakers,
bulk materials handling and crushing and screening
machinery. In 2013 sales amounted to approximately 8.6
BSEK, with 3 200 employees.

Issue 04 | 2014 www.advanced-mining.com 22


TRANSFER OF TECHNOLOGY

BEUMER provides plants and systems for the BEUMER Group GmbH & Co. KG
transport, loading and filling of bulk material – Beckum | Germany

with significantly less dust formation:


Almost no lost product
Belt conveying systems enable rapid and efficient transport of bulk
material from the quarry to the destination as well as through rough
terrain while simultaneously protecting the environment from falling
material (Photo: BEUMER Group GmbH & Co. KG)

B ulk material like building materials, coal, cereals, fodder or mineral compounds are often
transported via motorways, railways, waterways or through nature reserves. The large
quantities of dust generated during this process can pollute the environment considerably. Dust
clouds can also occur during loading, filling and palletising. This not only creates considerable
clean-up for the employees, but chemical industry products can also present a health hazard
and cause dangerous reactions. With its conveying, loading, filling and palletising systems,
BEUMER Group ensures minimal dust emission.
BEUMER Group is a world-leading systems provider for BEUMER provides either troughed belt or pipe conveyor
transporting, loading, filling and packaging bulk material. bulk handling solutions. Open troughed belt conveyors are
The BEUMER portfolio includes curved belt conveyors for recommended for larger throughputs, higher mass flows
fast and cost-efficient transport of large quantities of bulk and wider curved radii. Closed Pipe Conveyors protect both
material from the quarry or mine to the factory or port. The transported items from environmental influences and the
belt conveyors are able to navigate long distances, high environment from falling items. Troughed belt conveyors
angles of inclination and tight curve radii, and can be adapted can also be covered or encased to minimise dust formation
individually to the belt or pipe conveyor bulk handling during transport. This seal guarantees dust-free transport.
solutions. Depending on the customer‘s requirements,

Issue 04 | 2014 www.advanced-mining.com 23


TRANSFER OF TECHNOLOGY

Equipped with extensive features, BEUMER


Group has added the rotating filling machine,
BEUMER fillpac, to its product portfolio
(Photo: BEUMER Group GmbH & Co. KG)

in the vehicle using the fill level meter.


In order to balance out any minor
positional deviations of the vehicle,
the operator can move the bulk loading
head laterally during placement.

The bulk loading head is also available


with an integrated compressed-air filter.
This allows you to operate the centralised
dedusting units independently from the
dust transporting devices. The dust
removed from the bulk transporter
vehicle is fed again to the material flow
during loading. The compressed-air
filter consists of filter hoses which are
positioned between the inner telescopic
tube and the outer bellows. The suction
is carried out by a fan fastened at the
outside. The cleaning is carried out by
timed compressed-air shocks.

BEUMER‘s portfolio also includes mechanical vertical


conveyors such as belt bucket elevators. They are an Dust-free loading of open vehicles
essential production link in the cement industry. BEUMER
reliably seals the shaft casings of these bucket elevators, BEUMER offers various types of telescopic loading
which stops dust from escaping. Instead, the dust trickles systems for dust-free loading of open vehicles. With these
into the bucket elevator boot that is equipped with a dynamic systems, the bulk loading head is lowered to the floor of
bottom. Wet and sticky material cannot accumulate but is the vehicle and the material feed is switched on. A fill
fed back into the transport process. level switch in the lower dedusting hood is activated by
the rising material. This causes the bulk loading head to
be raised automatically. The edge of the dedusting hood
always rests on the material cone while it rises, so that no
Loading without spilling dust can escape. The bellows, or the telescopic tubes for
the dust extraction, are connected to a central dedusting
BEUMER Group has developed bulk loading heads air system. Corresponding devices or flow control gates
for the quick and dust-free loading of bulk transporter transport the material to the system. The bulk loading heads
vehicles. They are designed according to the double-wall can also be equipped with fill level indicators. Once the
system, where the material inlet and the dedusting unit are vehicle is loaded, they reliably turn off the material feed.
separated from each other. When the bulk loading head Different types of fill level indicators are used depending on
is placed on a filler neck, its sealing cone is lowered and the properties of the material. Some of the criteria used to
the outlet spout opens simultaneously. The lowering level select the correct switch are bulk density, flow behaviour
of the sealing cone is variable. You can adjust the fill level as well as product temperature.

Issue 04 | 2014 www.advanced-mining.com 24


TRANSFER OF TECHNOLOGY

With the BEUMER bulk loading


head, bulk-transporter vehicles can
be loaded quickly and without dust
(Photo: BEUMER Group GmbH & Co. KG)

unique is a specific weighing electronics which


ensures the weight accuracy of the bags.
Rejects caused by too high or too low filling
weights can nearly be eliminated. The weighing
unit communicates permanently with the filler
neck via a specific software. The automatic bag
weight adjustment determines the exact filling
weight of the bags, thus enabling the exact
degrees of filling during the filling process. The
filling spout is equipped with a special hood that
reduces dust emission to a minimum. There are
also suction points on both sides in the area of
Mobile loaders for bulk transporter the filling spout.

vehicles The dust is sucked off directly where it builds up and fed
back into the process. This allows for a practically dust-
In the cement industry, high loading capacities are free filling of the bags. The three-position cylinder that
required. Stationary bulk loading heads are often not regulates the coarse and fine flow is protected from dust,
sufficient, especially if the bulk transporter vehicle is because it is positioned vertically and outside of the dirty
standing on a weighbridge and may not be moved during area. The cylinder for bag discharging is also located in
the loading process. It should be possible for the operator the dust-free zone above the filling spout.
to move the bulk loading head to each filler neck of the
vehicle. Depending on the properties of the materials to The paper, PE or PP bags are then stacked on pallets
be loaded and the length of the vehicle, different sliding of different sizes in a flexible, precise and stable way. For
or swivelling loading system options are available. These this, BEUMER has developed the BEUMER paletpac®, a
mobile loading systems can be fitted with either one or two high capacity layer palletiser. If you want to avoid dust
loading heads, depending on the space available. formation, the bags have to be handled very carefully. This
is why BEUMER offers the palletiser with a clamp-type
First, the bulk material needs to be filled in bags so that turning device or the newly developed twin-belt turning
it can be palletised, packaged and sent to the customer. device. They position the filled bags quickly, ensuring their
As a single-source provider, BEUMER Group offers an dimensional stability without any deformations. If required,
innovative solution with the BEUMER fillpac filling machine BEUMER Group customer support can simply upgrade
and provides equipment and systems for packaging lines. existing palletisers with the twin-belt turning device.
The new machine can be flexibly integrated with existing
packaging lines and can be optimally adapted to the
customer‘s situation. What makes the BEUMER fillpac

Issue 04 | 2014 www.advanced-mining.com 25


TRANSFER OF TECHNOLOGY

Contact: BEUMER Group is an international


BEUMER Group GmbH & Co. KG manufacturing leader in intralogistics in the
Regina Schnathmann: fields of conveying, loading, palletising,
Tel. + 49 (0) 2521 24 381 packaging, sortation and distribution
eMail:Regina.Schnathmann@beumergroup.com technology. Together with Crisplant a/s
and Enexco Teknologies India Limited, the
Verena Breuer: BEUMER Group employed some 3,700 people
Tel. + 49 (0) 2521 24 317 in 2013. The group generated an annual
eMail: Verena.Breuer@beumergroup.com turnover of approximately 627 million euros.
Internet: www.beumergroup.com With its subsidiaries and sales agencies,
BEUMER Group is present in many industries
worldwide. For more information visit
www.beumergroup.com.
Agency
a1kommunikation Schweizer GmbH
Dr. Matthias Schweizer
Tel. + 49 (0) 711 9454161 0
eMail: info@a1kommunikation.de
Internet: www.a1kommunikation.de The twin-belt turning device: Two parallel belt conveyors,
driven with different speeds during the turning process, bring
the bags gently into the required position (Photo: BEUMER
Group GmbH & Co. KG)

Issue 04 | 2014 www.advanced-mining.com 26


TRANSFER OF TECHNOLOGY

SCHWENK Zement KG relies on BEUMER BEUMER Group GmbH & Co. KG


Group Pipe Conveyors: Beckum | Germany

Operational gains with minimal


disruption and without any
material loss

The Pipe Conveyor is customised to fit perfectly


into the local features of the environment (Photo:
BEUMER Group GmbH & Co. KG)

S CHWENK Zement KG is replacing its old drag chain conveyor line with a modern Pipe
Conveyor from BEUMER Group. Requiring a solution that would transport alternative fuels
such as crushed plastic material, textiles and paper from the warehouse to the feeding system of
the oven in their cement plant in Bernburg, Germany, this fully closed conveying system makes
transporting bulk material more environmentally friendly and energy efficient. Maintenance
costs are also considerably lower and the system can be optimally adapted to the ambient
conditions.
SCHWENK‘s product diversity and production capacity Today, SCHWENK‘s product portfolio includes a wide range
make the cement plant in Bernburg one of the largest and of efficient, specialised cement marked by consistently
most efficient building material plants in Germany. The high quality. The company produces the ideal product
production of cement along the river Saale has a rich using modern mixing technology, as required for tunnel,
history due to the prevalence of high-quality deposits of road and well construction, as well as for geothermal and
limestone in this area. The plant has been in existence environment engineering.
since 1960. SCHWENK took over the plant in 1990 and tore
down the existing systems to build an entirely new plant.

Issue 04 | 2014 www.advanced-mining.com 27


TRANSFER OF TECHNOLOGY

A crane discharges the substitute


fuel into the discharge bunkers in the
storehouse (Photo: BEUMER Group
GmbH & Co. KG)

continuous conveyors are mounted


to an endless chain, transporting the
bulk material in a trough. „We had
been using this system for more than
ten years. This meant that we had to
put more and more maintenance work
Heat-intensive processes into it“, says Dirk Fabian, production
manager at SCHWENK in Bernburg.
For the manufacturing of cement, limestone is quarried, Another problem: after further development of the dosing
crushed and homogenised with additional raw materials. technology, the drag chain conveyor was no longer able to
Belt conveyors then transport the crushed material with transport enough bulk material, with a density of only 0.2
other materials from the blending bed to the plant. It tons per cubic metre, to the weigh feeders (and thus to the
is ground to the necessary grain size in the raw mills main burner). „We were looking for an alternative solution
and then dried. The raw meal is then homogenised and that would be ecological as well as low in maintenance“,
temporarily stored in large silos. To obtain Portland cement explains Dirk Fabian. In addition, the new conveyor should
clinker, a coarse intermediate product, the raw meal is also be optimally adapted to the curved routing in the
first transported into the cyclone preheater, then into the plant.
calcinator, both powered by alternative fuels. The limestone
portion of the raw meal is deacidified at temperatures of
over 950 degrees Celsius. The material then moves into the
rotary kiln where it is burned at temperatures of approx.
1,450 degrees Celsius.

Up until now, SCHWENK relied


on a drag chain conveyor line
for transporting the fuels from
the storehouse to the feeding
systems of its main burner. The
baffle plates on these mechanical

The chain belt conveyor lifts the


material to the height of the Pipe
Conveyor (Photo: BEUMER Group
GmbH & Co. KG)

Issue 04 | 2014 www.advanced-mining.com 28


TRANSFER OF TECHNOLOGY

Comprehensive expertise, optimum


support
For the building material manufacturer, BEUMER Group
was their first choice supplier of the optimal conveying
technology. SCHWENK has a long-standing and close
partnership with BEUMER as an internationally operating
system supplier. BEUMER has provided SCHWENK
Putztechnik GmbH & Co. KG, headquartered in Ulm in
southern Germany, with several BEUMER paletpac®
high-capacity layer palletisers, equipped with the newly
developed twin-belt turning device. BEUMER has been
well-established in the building industry for nearly 80 years
as a supplier of conveying technology solutions. BEUMER
has bundled its comprehensive expertise in the building
material industry and established different Centers of
Competence, in order to offer optimal support for global
building material manufacturers by offering single-source
solutions. The „Pipe Conveyor“ segment is one such
Center of Competence. These centers are in charge of
worldwide project management and sales. They collect
and process the expertise from the individual local group
companies and pass it on to the global Group experts in
each respective field.

The first support is mounted directly to the storehouse


(Photo: BEUMER Group GmbH & Co. KG)

The inclination of the Pipe Conveyor measures


18.6 degrees at the point shown (Photo: BEUMER
Group GmbH & Co. KG)

Issue 04 | 2014 www.advanced-mining.com 29


TRANSFER OF TECHNOLOGY

High level of environmental protection, Durable conveyor belts guaranteeing tensile strength
are used in the SCHWENK solution. „To find the ideal belt
low level of maintenance version for SCHWENK, we calculated the tractive forces
as well as the forces that occur during acceleration and
„Together with the management team in Bernburg, deceleration – always considering the net weight of the
we developed a solution that is tailored exactly to match belt and the transported item“, reports Michal Mikulec.
SCHWENK‘s requirements“, says Michal Mikulec, The engineers also precalculated the belt positions in
managing director at BEUMER Group Czech Republic different curve radii for the empty and loaded belt. Another
a.s. and supervisor for this project. Our first idea was to system advantage is the reduced noise emission of the Pipe
combine a new drag chain conveyor with several open Conveyors. „Special idlers as well as low-noise bearings
belt conveyors, but it was quickly abandoned. It became and electric motors work very quietly. This improves the
apparent that a Pipe Conveyor was the best solution offering quality of our employees‘ day-to-day work environment and
environmental protection and low maintenance. „Its ensures the people living near the plant are not disturbed“,
closed design protects the environment from transported says Dirk Fabian.
goods falling down. Another advantage is the lack of
dust development on the running line“, explains Michal
Mikulec. These conveyors offer many other advantages.
They are able to navigate long distances and tight curve
radii. Due to their ability to negotiate curves, considerably
less transfer towers are required compared to other belt
conveyors. This results in substantial cost savings for
the customer and delivery of a system customised for
individual routing. BEUMER Group supplied and installed
a system with a diameter of 200 millimetres and a length of
230 metres. It conveys up to 15 tons of material per hour.
The discharge station shown is at a height of 26 metres.
BEUMER was also responsible for the design of the system Here the material is transferred onto the feeding system for
and the entire steel structure. the main burner (Photo: BEUMER Group GmbH & Co. KG)

Issue 04 | 2014 www.advanced-mining.com 30


TRANSFER OF TECHNOLOGY

Trouble-free operation
Cranes pick up the treated substitute fuels in the BEUMER Group is an international manufacturing
storehouse and unload them into the discharge bunker leader in intralogistics in the fields of conveying,
with the discharge system. From here, the chain belt loading, palletising, packaging, sortation and
conveyor continually transports the material to the new distribution technology. Together with Crisplant
Pipe Conveyor that then transports it to the weigh feeders a/s and Enexco Teknologies India Limited, the
of the main burner. BEUMER Group employed some 3,700 people in
2013. The group generated an annual turnover
BEUMER was able to optimally customise the routing of approximately 627 million euros. With its
of the conveyor to the plant. Another requirement met by subsidiaries and sales agencies, BEUMER Group
the experts: no supports underneath the Pipe Conveyor is present in many industries worldwide. For more
that would otherwise obstruct vehicles. This is why the information visit www.beumergroup.com.
technicians mounted the first support directly to the
storehouse. The conveyor take-up system was designed
by BEUMER as a take-up tower. It is located right next to
the feeding station.

It took only eight months from the time the contract


was awarded until commissioning of the new system in
February 2014. „We have been working with the BEUMER Contact:
system for several months now“, says Dirk Fabian. „We BEUMER Group GmbH & Co. KG
are very satisfied. It is very robust and we no longer have Regina Schnathmann:
any failures.“ Tel. + 49 (0) 2521 24 381
eMail:Regina.Schnathmann@beumergroup.com
Verena Breuer:
Tel. + 49 (0) 2521 24 317
eMail: Verena.Breuer@beumergroup.com
The Pipe Conveyor is customised to fit perfectly into
Internet: www.beumergroup.com
the local features of the environment. (Photo: BEUMER
Group GmbH & Co. KG)

Issue 04 | 2014 www.advanced-mining.com 31


TRANSFER OF TECHNOLOGY

The new Wirtgen Surface Miner 2200 SM 3.8 :


More coal for the customer Wirtgen GmbH
Windhagen | Germany

The 2200 SM 3.8 has a cutting width


of 3.8 m and a cutting depth of up to 350
mm. (Photo: Wirtgen GmbH)

The first Wirtgen 2200 SM 3.8 surface miner is being used in the Chinese province of
Xinjiang. With immediate effect, this newly advanced surface miner is replacing the
conventional mining equipment used locally. Wirtgen experts are providing support
for the project.

Project support from A to Z Good project planning is crucial


The Yihua Xinjiang Wucaiwan coal mine is situated However, simply choosing the right machines for the
in the north-west of China near the borders with Russia, specified mining output is not the sole criterion when
Kazakhstan and Mongolia. Contractor Xinjiang Jianyun planning mining projects. Factors such as the geological
Engineering Co. Ltd. has been mining coal here for about properties of the area, sedimentation and on-site logistical
one-and-a-half years, making use of the eco-friendly conditions are also key factors. This is where expertise
surface mining technology. Previously, the sought-after and best-practise experience are called for – and with
fossil fuel was mined using conventional methods, i.e. more than 30 years of experience in surface mining, these
drilling and blasting. However, this often resulted in fires are qualities that Wirtgen can contribute to every project.
in the mine, as the coal was highly flammable at the open „The Wirtgen specialists provided us with in-depth advice
coal faces damaged by blasting. In order to increase right from the start and assisted us in developing the ideal
safety at the mine, the mine operator decided to introduce solution,“ said Chen Jianyun.
surface mining as the new mining method. This move
simultaneously boosted the cost effectiveness and quality
of mining.

Issue 04 | 2014 www.advanced-mining.com 32


TRANSFER OF TECHNOLOGY
The owner of Xinjiang Jianyun Engineering Co. Ltd. in performance and cost efficiency. „We scrutinized the
values the partnership-based cooperation and the results of tests with the prototype of the new 3.8 generation
reliability of the surface miner. in an Indian coal mine and concluded that the 2200 SM 3.8
ideally fulfils our requirements,“ said Chen Jianyun.
He and Wirtgen first set out the requirements in
preliminary talks. The area being mined is 2 x 300 x 35 m
so manoeuvrability was the key factor for the machine in
question. Also, the operator wanted to increase production Selective mining: Top quality with maxi-
from 3,000 t to 7,000 t per day. This proved to be the only way
to meet the enormous demand from the main customers,
mum output
who operate a cogeneration plant and a fertilizer plant that The centerpiece of the compact, yet powerful 2200 SM
is currently undergoing construction. 3.8 is the 3.8-m-wide cutting drum which offers numerous
innovative features. It cuts coal or salt with unconfined
What‘s more, the coal is extremely fragile and fine- compressive strengths of up to 35 MPa and deposits the
grained. Consequently, it produces a great deal of dust. material in three windrows behind the machine. This
Various requirements on the gradation of the cut material results in maximum cutting performance with optimum
and the coal seam (with a thickness ranging from 1.3 to utilization of the engine capacity. Other benefits are its
10.63 m) had to be taken into consideration during the low fuel consumption, the optimized use of cutting tools
planning stage. and minimized content of fines due to the gentle material
transport system. The modified drum speed combined with
„Once we‘d been apprised of the underlying conditions, a reduced cutting depth and travel speed enabled the grain
we advised our customer to use the new 2200 SM 3.8 surface size distribution to be additionally optimized on site and the
miner. Though based on the same machine concept as the fines content to be reduced by a further 10 %.
2200 SM/3800, its production capacity is approximately 25
% higher and the specific fuel consumption approximately Two side plates which can be raised and lowered
15 % lower,“ explained Bernhard Schimm, Manager of the hydraulically reliably seal the cutting drum. With the drum
Mining Division of Wirtgen GmbH. The newly advanced effectively sealed, the formation of dust during milling is
machine selectively mines soft rock, achieving a maximum reduced considerably. Furthermore, the miner is also
equipped with an additional dust protection plate for this
application.
The 2200 SM 3.8 surface miner operates according to the
windrowing method: after cutting the material, it deposits it
in three windrows behind it. (Foto: Wirtgen GmbH)

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TRANSFER OF TECHNOLOGY

The 2200 SM 3.8 has a cutting width of 3.8 m and a cutting


depth of up to 350 mm. (Foto: Wirtgen GmbH)

The effectiveness of these measures to reduce the


formation of dust was already evident during the six-day 24/7 On-site service
practical test. The mechanical cutting drum drive system
with its three power belts also proved highly efficient Surface miners are usually in operation around the clock.
on the test site. The virtually loss-free transfer of power In Zhundong coal field, the 2200 SM 3.8 works 24 hours a
ensures maximum efficiency and tremendous daily output day for 330 days in a year. Consequently, a reliable supply
rates combined with simple maintenance. Maximum with original parts and the deployment of excellently trained
output during selective mining of the coal seam is ensured Wirtgen service engineers are extremely important, as
by three material discharge openings in the scraper plate Chen Jianyun is fully aware: „Every minute that the surface
that allow large quantities of cut rock to be deposited as a miner is not working costs money and minimizes our profit.
windrow. Wheeled loaders subsequently load the material The knowledge that we could always rely on support from
onto trucks independently of the cutting process. Wirtgen was a key factor in our choice of partner.“

Saving time when it becomes critical


Operating in the confined space of the mine, the 2200 SM FOR MORE INFORMATION AND CONTACT:
3.8 truly came into its own. The large steering angle of the
smooth hydraulically adjustable all-track steering results Wirtgen GmbH - Press and Public Relations
in a turning radius of just 2.5 m. The crab steering mode Michaela Adams, Mario Linnemann
allows rapid manoeuvring. Meanwhile, the large ground
Reinhard-Wirtgen-Straße 2
clearance with individually height-adjustable crawler 53578 Windhagen | Germany
tracks allows operation on uneven terrain and reversing.
Tel.: +49 (0)26 45 - 1 31-0
What‘s more, the selectable hydraulic differential lock
Fax: +49 (0)26 45 - 1 31 499
ensures optimum traction on any surface. The enormous
eMail: presse@wirtgen.com
gradability and longitudinal slope of the surface miner
Internet: www.wirtgen.com
allow it to operate in difficult peripheral areas and to
produce separate access roads and ramps. The 2200 SM
3.8 is thus also a valuable asset for job site routing.

Issue 04 | 2014 www.advanced-mining.com 34


TECHNOLOGIETRANSFER
Kleemann GmbH

Klemmann gmbh:
The Ridges Iron Ore Project

The mobile combination consists of 4 Kleemann plants.1 x jaw crusher MC 125 Z und 3 x
cone crusher MCO 13 S (Photo: Klemann GmbH)

The world`s largest iron ore deposits are to be found in Australia. Thanks to the
mobile combination of plants from Kleemann, up to 600 tons of iron ore are processed
per hour in the „Ridges Iron Ore Project“ in the Kimberley region.
The Ridges Iron Ore Project: more than 67 million tons of The mine is located in the Kimberley Region in Western Australia
iron ore remain untapped in this mine in Western Australia. and covers an area of 0,6 km² (Photo: Klemann GmbH)
In repsonse to the rising demand of steel worldwide,
it is now being mined at full steam. Since the mine was
opened in July 2011, the Kimberley Metals Group (KMG)
has extracted up 1.5 million tons of iron ore per year here.
The subcontractor SJ Crushing was hired to process the
material for the Australian ore producer.

Success through mobility and optimized


processes
Precisely that was achieved with the Kleemann
machines. In close collaboration with Kleemann experts in
Germany, SJ Crushing tailored a solution specifically for the
Ridges Iron Ore Project. Together, they decided to employ
a mobile jaw crusher of the type MOBICAT MC 125 Z and
three mobile cone crushers of type MOBICONE MCO 13 S.

Mark Engelhardt, electrician with SJ Crushing, is responsible for


regular maintenance of the Kleemann crushers (Photo: Klemann
GmbH)

Ausgabe 04 | 2014 www.advanced-mining.com 35


TECHNOLOGIETRANSFER

The advantage of this solution is that, if the requirements or A wheeled Loader transfers the stockpiled iron ore to the MOBICAT
local conditions change, all units can be relocated without MC 125 Z (Photo: Klemann GmbH)
difficulty - a factor of decisive importance in a project such
as the Ridges Iron Ore Project.

Reliable and comprehensive service


from the beginning
For over one year now, the Kleemann plants have
been running almost round-the-clock in two shifts. Even
after production started, the Wirtgen Group provided
continuous service including technical support as well as
regular training to ensure that production would continue The mobile jaw crusher MC 125 Z is a primary crushing unit. It
reduces the iron ore into an intermediate which measures no more
to run smoothly in the future. According to Neil Fitzpatrick,
than 160mm (Photo: Klemann GmbH)
reliable after-sales service was the deciding for awarding
the contract to Kleemann.

Machines on site
1 x MC 125 Z
The overall design, drive concept and performance of
this primary crushing plant have been specifically tailored The mobile cone crushers of type MCO 13 S reduce the
to the requirements of quarry use. The SStR 1250 x 1000 intermediate into a fine-grained end product in record-breaking tim
jaw crusher weighs as much as 49 tons, is equipped with (Photo: Klemann GmbH)
an especially long crushing jaw, and has a drive power of
200 kW. The 540-kVA generator produces sufficient energy
during the crushing operation to drive additional external
consumers, such as vibrating screens, a lighting system or
mobile conveyor belts.

Up to 13,000 tons of iron ore are extracted per day and were
transfered to road trains (Photo: Klemann GmbH)

Ausgabe 04 | 2014 www.advanced-mining.com 36


TECHNOLOGIETRANSFER

Neil Fitzpatrick, Projectmanager, SJ Crushing


We remained in close contact with Wirtgen
Australia and Kleemann and worked together as a
team. This assured the project`s success within a
very short space of time.“

3x MCO 13 S Wheeled loaders transfer the processed iron ore to road trains
which then transport the ore to the port in Wyndham, 165 kilometers
away (Photo: Klemann GmbH)
The mobile cone crusher MOBICONE MCO 13 S is
similar in design to the MOBICONE MCO 11 S. Due to the
larger diameter of the cone crusher of 1300 mm, the overall
output is considerably higher. Its robust design makes
the mobile cone crusher MOBICONE MCO 13 S ideally
suited for applications in hard and abrassiv natural rock.
It is predominantly used in secondary or tertiary crushing
stages and allows for up to three defined high quality final
products. The plants can be easily interlinked with further
Kleemann crushing and screening stage due to the its
electrical drive concept. Due to 22 hours of production per day, the wheeled loaders also
have to transfer by nigh (Photo: Klemann GmbH)

FOR MORE INFORMATION AND CONTACT:


Kleemann GmbH
Mark Hezinger
Manfred-Wörner-Str. 160 | 73037 Göppingen
Phone: +49 – 71 61 – 206 – 209
Fax: +49 – 71 61 – 206 – 100
eMail: mark.hezinger@kleemann.info
Internet: www.kleemann.info

At night the plants are illuminated by lightspots to ensure a


continuous surveillance (Photo: Klemann GmbH)

Kleemann GmbH
Kleemann GmbH is a member company of the Wirtgen Group, an expanding and international group of companies
doing business in the construction equipment industry. This Group includes the four well-known brands, Wirtgen,
Vögele, Hamm and Kleemann, with their headquarters in Germany and local production sites in Brazil, India and China.
Worldwide customer support is provided by its 55 own sales and service companies.

Ausgabe 04 | 2014 www.advanced-mining.com 37


EDUCATION

ADVERTISEMENT 38
Issue 04 | 2014 www.advanced-mining.com
NEWS & REPORTS
Caterpillar Inc.

New Cat® 6020B Hydraulic Mining Shovel


Features Innovative Designs for Safe, Efficient and
Simple Operation and Maintenance

The Cat® 6020B Hydraulic Mining Shovel is a brand new


model in the extensive line of Cat hydraulic mining shovels.
The clean-sheet design features a 22-tonne (24-ton) payload
and 224-tonne (247-ton) operating weight and teams with
the Cat 777G Off-Highway Truck for optimized loading and
hauling.

Issue 04 | 2014 www.advanced-mining.com 39


NEWS & REPORTS
Announced last year and, after extensive field testing, „All the mining company operators working with our
soon to be commercially available, the 6020B is designed three test machines - in three different countries - adapted
for simplicity and reliability without compromising safety. to the 6020B very quickly, regardless of their previous
„Voice-of-customer drove the requirements of the experience on other equipment,” says Steve Maloney,
machine. Every decision, every design detail was based Caterpillar Operator Trainer. “The three-seat cab design
on the hundreds of comments we received during our allowed me to train two operators at the same time, making
customer research,” explains Anita Russwurm, New operator training more efficient.
Product Introduction Manager for the 6020B. “While
reviewing this customer input, three common themes And the elevated trainer’s seat provides an unobstructed
emerged. Customers wanted a machine that is safe, simple view of the digging area, which is crucial when training
and reliable. That’s what we designed and what can be operators on new equipment.“
seen throughout the machine.“

The 6020B features a new, state-of-the-art cab and


operator station with class-leading visibility provided by Designed for high production and easy
the large floor window and expansive windshield and side
windows. Unrestricted lines of sight to the crawler tracks
service
and pit floor aid the operator when repositioning the shovel Modular construction with a walk-through power
and when loading trucks. The innovative cab design also module enables easy access to components and superior
includes two additional seats for a trainer and an observer. serviceability. Additionally, modular design facilitates
The three-seat cab design is the first in this size class of shipping and field assembly of the 6020B. The single-
shovels. engine configuration also simplifies maintenance. The 778-
kW (1,043-hp) Cat C32 ACERT™ engine powers advanced
hydraulics, which deliver industry-leading system
Cat 6020B Hydraulic Shovel loads Cat 777 truck efficiency.
(Photos: Caterpillar)

Issue 04 | 2014 www.advanced-mining.com 40


NEWS & REPORTS
Innovative, patent-pending dedicated pump-flow more heavily guarded for use in dense rock and aggressive
allocation technology governs hydraulic pump utilization digging conditions. A coal bucket also is available. Cat
to reduce energy losses and increase fuel savings. hammerless bucket teeth are designed specifically for the
Additionally, dedicated pumps move hydraulic oil through 6020B and optimize performance. A simple 180-degree turn
the cooling circuit when needed to maintain optimum oil locks and unlocks each tooth for safe and fast installation
temperature and keep the machine working even in the and removal.
most demanding climates and applications.
„When working in a continuous three-shift environment,
„This is a flexible, fast machine,” says Real Moreau, reliability is the most important factor, and productivity is
Assistant General Foreman, Rosebel Gold Mine, Suriname. the second most important factor. This machine does look
The mine has been testing a pre-production version of the like it will fulfill these criteria and will be a good machine
6020B. “It gives us high performance and provides the for us,“ says Arto Hartikainen, Managing Director, E.
production we want. Cost efficiency, fuel efficiency, full Hartikainen Oy, Finland. The mining contractor has been
power—this is what we get from the 6020B.“ field testing a pre-production model of the 6020B.

The 6020B also features an automatic lubricant system


to reduce service time and to help ensure durability. The
hydraulically driven pump supplies grease to the swing Machine management technology
bearing, the swing gearbox bearing and all pivot points of
the attachment. The 6020B is designed to accept four of the capability
sets of Cat MineStar™ System—the most comprehensive
The 6020B is configured as a backhoe and delivers suite of technologies available for the mining industry. The
superior digging forces for high productivity. It handles a Detect capability set includes cameras and more advanced
standard bucket size of 12.0 cubic meters (15.7 cubic yards). sensing technologies to enhance operator awareness, and
Cat MultiPlus™ rock buckets are suited for standard rock Terrain provides loading guidance. Fleet provides tracking,
and soil applications, and high abrasion rock buckets are assignment and production reporting, and Health reports
machine condition and provides diagnostic tools.

Cat 6020B Hydraulic Shovel digging (Photos: Caterpillar)

Issue 04 | 2014 www.advanced-mining.com 41


NEWS & REPORTS

In addition to being MineStar ready, the 6020B is equipped


with standard diagnostic capabilities and troubleshooting Caterpillar
functions through its Board Control System, which uses
For nearly 90 years, Caterpillar Inc. has been making sustainable
sensors throughout the machine to monitor operating data,
progress possible and driving positive change on every continent.
record faults, and notify the operator audibly and visually.
Customers turn to Caterpillar to help them develop infrastructure,
This promotes the earliest possible detection of faults and energy and natural resource assets. With 2013 sales and revenues
allows for timely maintenance planning and assistance for of $55.656 billion, Caterpillar is the world’s leading manufacturer of
speedy repair. construction and mining equipment, diesel and natural gas engines,
industrial gas turbines and diesel-electric locomotives. The company
principally operates through its three product segments - Resource
Industries, Construction Industries and Energy & Transportation
6020B Hydraulic Shovel Specifications: - and also provides financing and related services through its
Financial Products segment.

Engine Cat C32 ACERT™


Power 778 kW (1,043 hp)
FOR MORE INFORMATION AND CONTACT:

Payload 22 tonnes (24 tons) Cat Trade Press Media Representatives


Americas
Std. bucket volume 12.0 m3 (15.7 yd3) Sharon Holling
eMail: Holling_Sharon_L@cat.com
Operating weight 224 tonnes (247 tons)
Johanna Kelly
Tearout force 630 kN (141,580 lb) eMail: Kelly_Johanna_L@cat.com

Breakout force 730 kN (154,050 lb) Europe, Africa,


Middle East
Francine Shore:
Cat 6020B Hydraulic Shovel loads rock into truck eMail: Shore_Francine_M@cat.com
(Photos: Caterpillar)

Issue 04 | 2014 www.advanced-mining.com 42


NEWS & REPORTS
Caterpillar Inc.

New Cat® 994K Wheel Loader


Features Increased Payload, Power and
Productivity — and Lower Cost per Ton

Cat 994K Wheel Loader loads Cat 793F Mining Truck


(Photos: Caterpillar)

The new Cat® 994K Wheel Loader is Caterpillar’s largest wheel loader and handles
significantly greater payload compared to its predecessor, the 994H. The result is
fewer passes required to load large mining trucks, higher productivity and lower
cost per unit of material moved. The standard 994K carries 45 tons (40.8 tonnes) per
pass, and the high lift version moves 42 tons (38.1 tonnes) per pass - 18 percent and 20
percent more, respectively, than the previous model.
The 994K loads mining trucks in the 250, 200 and 150 previous model. An optional fuel tank holds enough fuel
short ton classes in one less pass than the previous model. to operate the loader for 24 hours without refueling. New
The high lift configuration is a six-pass match with the high performance buckets in a wide range of capacities
popular Cat 793 mining truck, and the high lift as well as the are optimized for the 994K linkage kinematics. The new
standard configuration loads the Cat 789 in five passes. The bucket design has an extended floor, larger radius and
standard configuration loads the Cat 785 in four passes. angled side bars for fast loading, high fill factors and good
More engine power, increased hydraulic flow, greater material retention.
breakout force and rimpull, and improved lateral stability
contribute to high productivity. A number of efficiency improvements, such as the
electronically controlled and hydraulically driven cooling
The new 994K also offers options to expand its system fan, help keep operating costs down. The new
application range and versatility. The new high ambient engine air filtration system delivers three times the life of
package is available to equip the loader for operation in the previous system.
temperatures as high as 50 degrees C, and the standard
cooling package offers improved cooling compared to the

Issue 04 | 2014 www.advanced-mining.com 43


NEWS & REPORTS

Cat 994K Wheel Loader, bucket dumping closeup


Specifications for 994K Wheel Loader: (Photos: Caterpillar)

Standard Lift High Lift The 994K is designed to keep service time
Engine model to a minimum. Engine oil change intervals are
Cat 3516E Cat 3516E
500 hours minimum, and all routine service
Engine power
--> Gross power 1,847 hp (1377 kW) 1,847 hp (1377 kW) points are conveniently located on the left
--> Net power 1,739 hp (1297 kW) 1,739 hp (1297 kW) side of the loader. Hydraulically driven auto
45 tons (40.8 42 tons (38.1
lube handles linkage greasing. Superior
Rated payload hydraulic system filtration helps ensure long
tonnes) tonnes)
life and optimum performance, and durable
25 to 32 yd3 25 to 32 yd3 LED lights extend service intervals. Modular
Bucket capacities (19.1 to 24.5 m3) (19.1 to 24.5 m3)
design makes field assembly and component
Bucket pin max height 28.8 ft (8790 mm) 31.7 ft (9647 mm) replacements faster.
523,000 lb 527,000 lb
Approx. operating weight The 994K design is aligned with Cat
(237200 kg) (239000 kg)
MineStar™ System capabilities. The Detect
The new 994K also features safety and operator health object detection system and proximity
enhancements, such as a reduced stair angle for easy awareness system are easily installed on the
access and egress, a Cat Deluxe seat and four-point seat loader.
belts. The operator has increased visibility with new mining
mirrors, optimized LED lighting and an improved camera
for greater site awareness. The loader also delivers
reduced sound in the cab to help fight operator fatigue,
and increased cab air pressurization and filtration keep
dirt out.

Issue 04 | 2014 www.advanced-mining.com 44


NEWS & REPORTS

Proven power train Caterpillar


The Cat 3516E engine produces net power of 1,739 hp
For nearly 90 years, Caterpillar Inc. has been making sustainable
(1297 kW) and is proven in previous 994 loaders as well
progress possible and driving positive change on every continent.
as large mining trucks. The engine works through a Cat
Customers turn to Caterpillar to help them develop infrastructure,
planetary powershift transmission specifically designed energy and natural resource assets. With 2013 sales and revenues
for mining applications. An integral Impeller Clutch Torque of $55.656 billion, Caterpillar is the world’s leading manufacturer of
Converter and Rimpull Control System allow the operator construction and mining equipment, diesel and natural gas engines,
to precisely adjust power at the wheels to specific loading industrial gas turbines and diesel-electric locomotives. The company
conditions by modulating rimpull from 100 to 25 percent, principally operates through its three product segments - Resource
reducing potential for tire slippage without diminishing Industries, Construction Industries and Energy & Transportation
hydraulic capacity. - and also provides financing and related services through its
Financial Products segment.
The 994K Wheel Loader will be commercially available
in first quarter 2016. For more information about the new
mining loader, customers should contact the local Cat FOR MORE INFORMATION AND CONTACT:
dealer. Cat Trade Press Media Representatives
Americas
Sharon Holling
eMail: Holling_Sharon_L@cat.com
Johanna Kelly
eMail: Kelly_Johanna_L@cat.com
Cat 994K Wheel Loader loads truck (Photos: Caterpillar)
Europe, Africa,
Middle East
Francine Shore:
eMail: Shore_Francine_M@cat.com

Issue 04 | 2014 www.advanced-mining.com 45


NEWS & REPORTS
Caterpillar Inc.

New Cat® 950M and 962M Wheel Loaders


Boost Performance, Fuel Efficiency and Operator Comfort, and
Meet US EPA Tier 4 Final Emission Standards

The new Cat® 950M and 962M wheel loaders - powered by a Cat C7.1 ACERT™ engine meeting
Tier 4 Final emissions standards - are significantly more powerful than their K-Series
predecessors and deliver 10 percent better fuel efficiency*. The new models feature
major drive-train refinement, extensively redesigned hydraulic systems, new cab
amenities, electronic payload measurement, Optimized Z-Bar linkage that combines
optimized bucket performance with parallel lift, and a range of Cat Performance
Series buckets and work tools. These innovative systems intelligently lower the
average working engine speeds and reduce the overall system heat loads which
result in significantly improved performance and fuel efficiency.

Issue 04 | 2014 www.advanced-mining.com 46


NEWS & REPORTS
Performance and Fuel Efficiency The redesigned axles feature on-the-go disc-type
differential locks to improve tractive ability in these
A proven system of Caterpillar developed electronic, applications thereby increasing productivity. These
fuel, air, and after-treatment technologies ensure that models come standard with front axle differential locks
emissions control is transparent to the operator, does not which are manually activated by a switch on the floor.
interrupt machine operation, and promotes reliability, high Optional fully automatic front and rear axle differential
productivity, and low operating costs. locks operate by measuring differences in axle speeds and
require no operator intervention to activate. These disc-
With a net rating of 230 horsepower (171 kW), the new type differential locks will reduce tire scuffing compared
950M produces 9 percent more power than its K-Series to other traction aids further reducing operating costs for
counterpart, and the 962M, rated at 250 horsepower (186 customers.
kW), has 13 percent more power. Peak torque is up an
average 18 percent for the new models, which means These machines have a new external caliper disc
more useable power at the wheels. In addition, the new, parking brake mounted to the input shaft of the front axle.
productive Economy Mode automatically senses power- Since they are external, they do not have the inefficiencies
train load and adjusts engine speed and torque for optimum of enclosed, wet parking brakes due to brake discs running
performance and fuel efficiency. in oil nor is there any oil to change reducing fuel and
maintenance costs. External caliper parking brakes are
The 950M and 962M use a new five-speed Cat power- easily accessible for inspection and service.
shift transmission featuring a lock-up clutch torque
converter with lock-to-lock shifting (transmission gear
remains locked during gear shifts), as well as the Cat
single clutch speed shift system (which keeps the forward/
Hydraulic Refinement
reverse clutch engaged during gear shifts). Auto-shift The 950M and 962M hydraulic systems have significant
features control the automatic shifting of the transmission design changes and customer value improvements.
and engagement of the lock up clutch. These two features The main hydraulic valve is now a mono-block with an
working together maintain more effective and efficient integrated ride control section. The mono-block design
torque flow through the transmission during gear changes, reduces weight, has forty percent fewer leak points and
especially valuable when accelerating up ramps. is common across all M Series models. Auxiliary third and

Issue 04 | 2014 www.advanced-mining.com 47


NEWS & REPORTS
fourth hydraulic functions can be easily added at the factory In the cab, the new electro-hydraulic joystick steering
or in the field with the addition of a second remote valve. is also available on the 950M and 962M featuring speed
The new ride control system now has two accumulators sensing force feedback for unparalleled comfort and
enabling it to be more effective over a greater payload control. A new multipurpose color touch screen display
range, increasing productivity and operator efficiency due dramatically simplifies the operator interface with machine
to a better ride. controls, rear vision camera and the new fully integrated
Cat Production Measurement system. Intuitive navigation
Hydraulic system components on the 950M and 962M with in-language text enables operators to modify certain
are protected by full flow and kidney-loop filtration. A filter machine operating parameters and monitor machine
in the hydraulic tank return line filters all of the oil returning conditions at the touch of their fingers.
to the tank. There is also a case drain screen for additional
protection and finally, a separate kidney-loop filter with Sealed against moisture and dirt, the centralized switch
a finer micron rating which continuously filters smaller panel with LED’s provides reliability and ready access to
particles out of the system. This multilevel design ensures frequently required functions, even while wearing gloves.
the hydraulic oil is clean and thoroughly protects the rest The ISO symbols located on each membrane switch are
of the hydraulic system from contamination. A new thermal molded all the way through to ensure the image will not
bypass valve has been added to improve hydraulic system wear off over time. The M Series maintains the “help”
warm-up. feature which explains the function of each membrane
switch.

Operator Comfort and Efficiency Focusing on operator efficiency, the control panel has
been streamlined to include easy to reach highly utilized
Improving operator efficiency remains a key design machine controls. The touch screen display enables the
goal for the 950M and 962M. Ensuring operators are safe, relocation of some expanded functions while eliminating
confident in the control of their machines, have a clean, the need for a second switch panel for further simplicity
comfortable and quiet operating environment with controls and easy machine operation.
that are intuitive and low effort all contribute to lower
operator fatigue and better performance.

Issue 04 | 2014 www.advanced-mining.com 48


NEWS & REPORTS
Stair-like steps and repositioned grab handles facilitate
safely entering and exiting the M-Series cab, as does the Caterpillar
wider door opening. An available switch in the electronic
service center allows ground-level unlatching of the For nearly 90 years, Caterpillar Inc. has been making sustainable
door, which then swings open via a gas strut. Visibility is progress possible and driving positive change on every continent.
enhanced with new roll-formed ROPS posts, extended glass Customers turn to Caterpillar to help them develop infrastructure,
area on the door, and larger convex mirrors with integrated energy and natural resource assets. With 2013 sales and revenues
spot mirrors. Operator comfort and convenience is further of $55.656 billion, Caterpillar is the world’s leading manufacturer of
ensured with automatic climate control, low sound levels, construction and mining equipment, diesel and natural gas engines,
industrial gas turbines and diesel-electric locomotives. The company
and a vibration-dampening cab-mounting system.
principally operates through its three product segments - Resource
Industries, Construction Industries and Energy & Transportation
- and also provides financing and related services through its
Advanced technology with Cat Connect Financial Products segment.

To assist customers in improving jobsite efficiency


and managing the 950M and 962M for optimum return
on investment, Cat Connect offers LINK, PAYLOAD and
DETECT technologies. Product Link™ helps fleet owners
track locations, hours, fuel consumption, idle time, events FOR MORE INFORMATION AND CONTACT:
and diagnostic codes by wirelessly reporting all via the
online VisionLink® user interface to help lower owning Cat Trade Press Media Representatives
Americas
and operating costs. Cat Production Measurement delivers
Sharon Holling
on-the-go payload weighing through the in-cab display so eMail: Holling_Sharon_L@cat.com
operators can work more efficiently and deliver exact loads Johanna Kelly
with confidence. Operators can view payload weights at a eMail: Kelly_Johanna_L@cat.com
glance to ensure precise bucket and truck loads, and can
track daily loads and cycles from the cab. The payload Europe, Africa,
system is integrated with VisionLink making it easy for site Middle East
managers to monitor material movement from their office Francine Shore:
to manage productivity and meet daily production targets. eMail: Shore_Francine_M@cat.com
The rear-vision camera enhances jobsite awareness,
enabling operators to work with greater confidence and at
a peak potential while keeping people and assets safe.

Machine Specifications:
Model 950M 962M
Engine Cat C7.1 ACERT Cat C7.1 ACERT
Net power, hp ( kW) 230 (171) 250 (186)
Op. weight, lb. (kg)** 42,357 (19 213) 44,591 (20 226)
Bucket range, yd3 (m3) 3.3-12.0 (2.5-9.2) 3.3-12.0 (2.5-9.2)

*Fuel efficiency is measured in mass of material moved per volume of fuel burned. Average efficiency improvement as tested and analysed for
an average composite cycle and standard configuration with variations per comparable model with and without Economy Mode active. Factors
influence result variation such as, but not limited to, machine configuration, operator technique, machine application, climate, etc.
**Weight based on a machine configuration with Michelin 23.5R25 XHA2 L3 radial tires, full fluids, operator, standard counterweight, cold start,
roading fenders, Product Link, manual diff lock/open axles (front/rear), power train guard, secondary steering, sound suppression and a 3.1 m3(4.1
yd3) general purpose bucket with BOCE.

Issue 04 | 2014 www.advanced-mining.com 49


NEWS & REPORTS
Caterpillar Inc.

Versatile New Cat® D6T Dozer


Delivers Powerful Performance and Fine Grading Control

The Cat® D6T Dozer delivers both the power needed for heavy dozing applications and
the fine control for finish grading—all in one machine. The latest D6T model, updated
to meet U.S. EPA Tier 4 Final emissions standards, retains its versatile performance
and adds new features to enhance ease of operation, fuel/fluid efficiency and ease of
servicE.
The D6T now features Stable Blade Control, which has applications. With Enhanced Auto Shift activated, the
been proven on Cat K Family tractor models. The system Bi-Directional Shift system allows pre-setting forward/
complements operator input by automatically making reverse gear ranges, saving the operator from repetitively
instantaneous blade adjustments, yielding a more precise making this selection with each directional shift.
finish grade with less effort from the operator. It also helps
less experienced operators achieve a higher quality finish The D6T is powered by a Cat C9.3 ACERT™ engine,
grade. New Selectable Electro-Hydraulic Maps allow the rated at 207 net horsepower (154 kW). Proven Cat
operator to set the blade response level to suit personal emissions reduction technology is designed to require no
preferences or to tailor the machine to the type of work special actions from the operator and no need to stop for
being done. regeneration. Selective Catalytic Reduction utilizes Diesel
Exhaust Fluid (DEF), which can be conveniently replenished
Enhanced Auto Shift allows the operator to select the when refueling. Improved fuel economy over Tier 4 Interim
optimum ground speed for the job. It helps save fuel by models, and efficient use of DEF, means the D6T provides
automatically choosing the most efficient gear based on excellent overall fluid efficiency.
load. The previous 3-speed transmission has been updated
with a 6- and 9- speed format to enable the operator to The D6T features Cat Connect LINK and GRADE
optimize ground speed choices for heavy- and light-duty technologies to help improve jobsite efficiency. Product

Issue 04 | 2014 www.advanced-mining.com 50


NEWS & REPORTS

Link™ helps fleet managers track location, hours, fuel The spacious cab, featuring a roof-mounted air
consumption, idle time, events and diagnostic codes by conditioning unit with high cooling capacity, is a quiet 75
wirelessly reporting all via the online VisionLink® user dB (A) and has low-effort electro-hydraulic joysticks for
interface to help fleet owners lower owning and operating steering and implement control and a main-fall/cross-
costs. Cat AccuGrade™ is a dealer-installed machine slope indicator that shows real-time grade percentages.
control and guidance system that helps operators improve Serviceability features include easy access to routine
productivity and accuracy by as much as 50 percent over maintenance points and a ground-level service center
conventional methods.

Issue 04 | 2014 www.advanced-mining.com 51


NEWS & REPORTS
with hour meter, battery disconnect and secondary engine
shutdown. The D6T is available with a rearview camera Caterpillar
system, and redesigned guard rails and steps enhance
operator and service technician safety. For nearly 90 years, Caterpillar Inc. has been making sustainable
progress possible and driving positive change on every continent.
The D6T is available in XL, XW, and LGP configurations to Customers turn to Caterpillar to help them develop infrastructure,
equip the machine for the application. Specially equipped energy and natural resource assets. With 2013 sales and revenues
machines for Waste Handling and Forestry applications of $55.656 billion, Caterpillar is the world’s leading manufacturer of
also are available. Blades available for the D6T include construction and mining equipment, diesel and natural gas engines,
semi-universal, straight, angle and landfill. A Variable industrial gas turbines and diesel-electric locomotives. The company
Pitch Angle Tilt (VPAT) blade offers adjustable pitch and principally operates through its three product segments - Resource
Industries, Construction Industries and Energy & Transportation
hydraulically adjustable angle and tilt. Track shoe and rear
- and also provides financing and related services through its
implement options also can ideally configure a machine for
Financial Products segment.
the work it will do. For more information about the D6T and
other Cat dozers, please visit www.cat.com.

FOR MORE INFORMATION AND CONTACT:

Machine Specifications: Cat Trade Press Media Representatives


Americas
Sharon Holling
Engine Cat C9.3 ACERT eMail: Holling_Sharon_L@cat.com
Johanna Kelly
Net power 207 (154 kW) eMail: Kelly_Johanna_L@cat.com
Operating weight, min. 39,138 lb. (17 753 kg)
Europe, Africa,
Operating weight, max. 53,651 (24 336 kg) Middle East
Francine Shore:
Blade capacity range 4.8 to 6.9 yd3 (3.7 to 5.3 m3)
eMail: Shore_Francine_M@cat.com

Issue 04 | 2014 www.advanced-mining.com 52


NEWS & REPORTS
Caterpillar Inc.

Updated Cat® D7E


Features Advanced Technology To Boost Productivity and Meet
Latest Emission Standards

Since the first D7E dozers went to work on jobsites in 2009, customers have saved
millions of gallons/liters of diesel fuel. The latest D7E model continues to provide
outstanding fuel efficiency, along with some new performance-enhancing features.
The D7E meets U.S. EPA Tier 4 Final/EU Stage IV/Japan 2014 (Tier 4 Final) emission
standards.
The Cat® D7E dozer, with an innovative diesel-electric • Stable Blade Control complements operator inputs
power train, delivers up to 30 percent better fuel efficiency and auto adjusts the blade for smoother, more
and 10 percent more production than its conventional precise grades.
D7R2 predecessor. Fuel savings, fewer mechanical parts • Traction Control senses track slip and makes
to wear, reduced lubricant use and added production instantaneous smart blade adjustments to improve
combine to lower owning and operating costs. load consistency and maintain fuller blade
loads, resulting in greater productivity with less
Three new productivity boosting dozing features help undercarriage wear.
optimize the machine during grade work, improving quality • Slope Indicate provides a constant visual readout
and consistency for operators at all experience levels, all of the machine’s mainfall and cross slope for real-
with less effort. time grade and slope guidance without a dedicated
grade control system.

Issue 04 | 2014 www.advanced-mining.com 53


NEWS & REPORTS
The proven Cat emissions reduction technology is
transparent, requiring no action from the operator and no
Diesel-electric dozer proven in the field
stopping for system regeneration. The selective catalytic
The D7E engine powers an electrical generator that
reduction system uses diesel exhaust fluid (DEF), which
sends current through armored cables to a solid-state
can be conveniently refilled at refueling time. Across a
inverter, which supplies DC current to accessories. The
variety of applications, the D7E typically has used DEF at
propulsion module, featuring state-of-the-art AC electric
a rate of 2 to 2.5 percent of fuel consumption. The D7E has
motors, delivers well modulated torque via axles to the
excellent fluid efficiency, defined as the amount of work
final drives. Electrical drive train components are sealed
done per unit of fuel and DEF consumed. In less aggressive
and liquid cooled with both oil and water to work efficiently
applications, many will find they can complete multiple
in a wide variety of conditions and in high ambient
shifts on a single tank of DEF.
temperatures.

The load-sensing hydraulic system continually adjusts


Advanced Cat Connect technologies hydraulic power to maximize work tool efficiency. Dozer
blade choices include universal, semi-universal, straight
further enhance jobsite operations and angle blades. There are also special application blades
to meet the needs for processing materials such as wood
Cat Connect offers LINK and GRADE technologies chips, coal and waste. Rear attachment options include
to help customers manage the D7E for optimum return a multi-shank ripper, winch, drawbar and counterweight.
on investment. Product Link™ helps fleet owners track Purpose-built Waste Handler and Stockpile configurations
location, hours, fuel consumption, idle time and events equip the D7E for optimum service in these and similar
by wirelessly reporting all via the online VisionLink® user industrial applications.
interface. The system enables managers to make timely,
fact-based decisions that can boost job site efficiency and
productivity and lower operating costs. Cat AccuGrade™ is
a dealer-installed grade control system that provides real-
time in-cab guidance and automated blade movements to
assist operators in efficiently attaining accurate grades
in fewer passes, improving productivity as much as 50
percent over traditional methods.

Issue 04 | 2014 www.advanced-mining.com 54


NEWS & REPORTS

The quiet, spacious cab uses a center-post design


for outstanding all-around visibility, an in-dash monitor Caterpillar
for displaying real-time machine data, and a heating/
ventilation/air-conditioning system that is self contained For nearly 90 years, Caterpillar Inc. has been making sustainable
and electrically powered. A speed recall feature allows progress possible and driving positive change on every continent.
pre-setting forward/reverse travel speeds, and then Customers turn to Caterpillar to help them develop infrastructure,
resuming set speeds by the touch of a button. energy and natural resource assets. With 2013 sales and revenues
of $55.656 billion, Caterpillar is the world’s leading manufacturer of
The tilt cab allows easy access to modular drive train construction and mining equipment, diesel and natural gas engines,
industrial gas turbines and diesel-electric locomotives. The company
components, and routine service points and sight gauges
principally operates through its three product segments - Resource
are grouped on the left side of the machine. A ground level
Industries, Construction Industries and Energy & Transportation
service center houses the battery disconnect, hour meter, - and also provides financing and related services through its
engine shutdown switch and access lighting switches. An Financial Products segment.
LED indicator in the service center, when illuminated, warns
that power train and accessory systems are energized;
when not illuminated, systems are safe to service.
FOR MORE INFORMATION AND CONTACT:
For more information about the latest D7E, customers Cat Trade Press Media Representatives
should contact their local Cat dealer or go to: Americas
www.cat.com. Sharon Holling
eMail: Holling_Sharon_L@cat.com
Johanna Kelly
Machine Specifications: eMail: Kelly_Johanna_L@cat.com

Europe, Africa,
Engine Cat C9.3 ACERT™
Middle East
Net power 238 hp (178 kW) Francine Shore:
eMail: Shore_Francine_M@cat.com
Operating weight, min. 57,264 lb. (25 975 kg)
Operating weight, max. 62,169 lb. (28 200 kg)
Blade capacity range 6.5 to 10.9 yd3 (3.7 to 5.3 m3)

Issue 04 | 2014 www.advanced-mining.com 55


NEWS & REPORTS
Caterpillar Inc.

New D8T Dozer Delivers Production and Versatility with


Integrated Grade Technology and Reduced Emissions

The Cat® D8T Dozer has a long history of high productivity and outstanding versatility.
With maximum net power of 312 hp (233 kW) produced by the Cat C15 ACERT™ engine, and
a weight of 86,900 lb (39 420 kg), the new D8T excels across a wide range of tasks —
production dozing, ripping, scraper work and land clearing to finish grading. The
latest Cat D8T dozer maintains its renowned power and performance, while adding
new features and technology to help operators work with greater efficiency and
comfort.
The latest D8T offers a number of systems to help the The new D8T also offers a quieter cab, adjustable
operator work efficiently and comfortably. The new color armrests and a heated/ventilated seat option. Smoother
touch-screen display is easy to use and enables the shifting based on load and operating conditions, as well as
operator to select control features to suit preferences benefits from Enhanced Auto Shift, also help fight operator
and optimize the machine for the application. Selectable fatigue.
electro-hydraulic maps set implement response and
speed. Enhanced Auto Shift allows the operator to select The D8T uses Selective Catalytic Reduction combined
the optimum ground speed for the job, and then the system with proven emissions technology to meet U.S. EPA Tier
automatically chooses the most efficient gear based on 4 Final emission standards. The emissions technology is
load. The system saves fuel and can boost productivity. transparent, requiring no action from the operator and

Issue 04 | 2014 www.advanced-mining.com 56


NEWS & REPORTS

no stopping for system regeneration. The system utilizes integrated with Cat Grade Control — AutoCarry™, Auto
Diesel Exhaust Fluid (DEF), which can be conveniently Blade Assist, and Automatic Ripper Control — turn the D8T
refilled at refueling time. Efficient use of DEF contributes into a high production dozing system with the additional
to excellent overall fluid efficiency. benefits of reduced fuel consumption and increased
component life.

Advanced Technologies with Cat Connect


The D8T is available with Cat Grade Control 3D, a Machine Specifications:
factory-integrated Cat Connect GRADE technology that
enables operators to improve grading efficiency, accuracy
and productivity in production dozing to fine grading Engine Cat C15 ACERT
applications. The system automates blade movements,
Net power 312 hp (233 kW)
reducing manual operator inputs by as much as 80
percent. Experienced operators can produce consistent, Operating weight (std) 86,900 lb (39 420 kg)
quality grades while maintaining peak efficiency levels Blade capacity range 6.8 to 11.3 yd3 (5.2 to 8.6 m3)
throughout more of the work day, while less experienced
operators can be more productive faster. The integrated
design moves the antennas to the top of the cab, eliminating
masts and cables traditionally on the blade. Integration
into the machine’s standard monitor and joystick controls
helps simplify operation. Productivity boosting features

Issue 04 | 2014 www.advanced-mining.com 57


NEWS & REPORTS

If additional grade control capability is required, Caterpillar


customers can easily upgrade to the Cat AccuGrade™
system for laser, GNSS, or UTS control to extend machine For nearly 90 years, Caterpillar Inc. has been making sustainable
versatility. The machine comes pre-wired from the factory progress possible and driving positive change on every continent.
for easy upgrades. Customers turn to Caterpillar to help them develop infrastructure,
energy and natural resource assets. With 2013 sales and revenues
Cat Connect LINK technologies are deeply integrated of $55.656 billion, Caterpillar is the world’s leading manufacturer of
into the machine, giving operations and maintenance construction and mining equipment, diesel and natural gas engines,
industrial gas turbines and diesel-electric locomotives. The company
managers valuable insight into how their equipment is
principally operates through its three product segments - Resource
performing. Product Link™ provides wireless access to
Industries, Construction Industries and Energy & Transportation
machine data such as location, hours, fuel consumption, - and also provides financing and related services through its
idle time, and event codes via the online VisionLink® Financial Products segment.
interface. The system enables managers to make timely,
fact-based decisions that can boost job site efficiency and
productivity and lower operating costs. FOR MORE INFORMATION AND CONTACT:
Cat Trade Press Media Representatives
Americas
Sharon Holling
eMail: Holling_Sharon_L@cat.com
Johanna Kelly
eMail: Kelly_Johanna_L@cat.com

Europe, Africa,
Middle East
Francine Shore:
eMail: Shore_Francine_M@cat.com

Issue 04 | 2014 www.advanced-mining.com 58


NEWS & REPORTS
Caterpillar Inc.

Newest Cat® Vocational Truck Model


Enters Full Production

Following an extensive field follow program on customer jobsites, the Cat® CT681
Vocational Truck is now in full production.
Introduced at CONEXPO-CON/AGG 2014, the CT681 enjoy getting behind the wheel. Based on this feedback,
is a Class 8 set-forward-axle model with a spacious and we’re confident the CT681 is ready to handle whatever
ergonomic cab, industrial styling, and a vocational-specific tough jobs our customers throw at it.”
engine and transmission. Like the Cat CT660, the first model
in the Cat vocational truck line, it’s backed by bumper-to-
bumper service at more than 400 Cat dealer locations with
over 2,300 service bays in North America. Industrial, attachment-ready design
Extensive testing of the CT681 with North American With its set-forward axle, the CT681 allows customers
customers was done as part of Caterpillar’s field follow affected by bridge law formulas in their states or on the
program—the equivalent of more than three years of heavy interstate highway system to maximize loads. It’s also ideal
truck use. Applications included snow plow, concrete for those who prefer a longer wheelbase truck for better
mixer, dump and super dump. ride quality on long hauls or rough haul roads.

“This process provides a crucial feedback loop


between our customers and our vocational truck product
team, identifying any required changes to design and
Comfortable, productive cab
production,” said Dave Schmitz, Global On-Highway Truck
The CT681’s spacious interior helps reduce driver
Product Manager. “Customers who have tested the truck
fatigue, enhance safety and boost productivity. The
tell us it drives well, it’s powerful, it’s quiet and their drivers
ergonomic dashboard and center stack feature easy-to-

Issue 04 | 2014 www.advanced-mining.com 59


NEWS & REPORTS

read gauges that drivers can view through the steering


wheel. A tuned cab air suspension system, premium grade
Performance-matched engine and
sound insulation, and tight fitting components and trim transmission
deliver a smooth, quiet ride.
Under the hood, the CT681 is powered by a Cat CT
Drivers can choose from multiple seat options, including Series Vocational Truck Engine with horsepower ratings
the Cat Comfort Seat, while a leather-wrapped steering from 365 to 430 and peak torque ratings from 1,250 to 1,550
wheel that tilts and telescopes comes standard. They’ll lb-ft. Designed for vocational applications, these engines
also find plenty of room for paperwork, log books and other deliver optimum horsepower/torque combinations and the
important items in the easy-to-reach side compartments, flexibility to match power and performance to specific jobs
back-panel storage and oversized side pockets. Overhead, and operating conditions.
under-dash and adjustable map lights illuminate key work
areas, and easy-access HVAC controls and vents are CT Series engines feature a highly efficient Selective
positioned for optimum air flow. Catalytic Reduction (SCR) solution to meet emissions
standards, with upgraded in-cylinder technology and
In terms of safety, the CT681 offers an uncompromised proven aftertreatment. A compacted graphite iron block,
view of the road, thanks to a curved, sloped, wraparound designed for unprecedented durability, reduces weight
windshield in a one- or two-piece design, sealed-beam by as much as 200 pounds compared to standard iron —
halogen headlights and LED park/turn lights. Large, heated, allowing users to increase payloads for added efficiency
cowl-mounted mirrors with integrated turn signals also and profit.
enhance all-around visibility. A generous door opening,
three-point grab irons and skid-resistant steps help ensure In addition, a single Electronic Control Module and
safe entry and exit. fewer electrical connections help reduce diagnostic and

Issue 04 | 2014 www.advanced-mining.com 60


NEWS & REPORTS
maintenance time, and a fluid-free head gasket eliminates An optional Vehicle Infotainment System and Bendix
the risk of coolant leaking into engine oil or exhaust gases Tire Pressure Monitoring System are also available on the
entering the cooling system. CT681.

Performance-matched with the engine is the optional “We designed the CT681 based on hundreds of hours
Cat CX31 Automatic Transmission — a reliable performer in of customer input,” said George Taylor, Director of
global vocational applications since 2004. With six forward Caterpillar’s Global On-Highway Truck Group. “The result
speeds and one reverse, it’s built to complement the torque is a truck that’s built to maximize payloads, work hard and
output of Cat CT Series engines. last for years, even in the toughest applications, and the
success of our field follow program bears that out.”
The Cat CX31 Automatic Transmission features the
industry’s highest power-to-weight ratio, full power shifting Both the CT681 and the set-forward-axle CT660 are
and quick acceleration to boost productivity. Ideal speed natural extensions of the Cat product line and an ideal
and torque combinations help improve fuel economy, complement to other Cat equipment on the jobsite. They
and two side PTO locations and a Cat exclusive rear PTO reflect Caterpillar’s commitment to continuously develop
enhance performance and serviceability. new products that accelerate customers’ business
success.
Plus, automatic shifting is easy to learn and simple to
operate, making it easier to find, train and retain productive More information about Cat Vocational Trucks is
drivers. Jobsite safety is enhanced as well, since drivers available at www.drivecat.com
don’t need to operate the clutch or remove their hands
from the wheel.

Other options for the CT681 include a variety of manual


Caterpillar
transmissions and the Ultrashift® Plus Vocational
For nearly 90 years, Caterpillar Inc. has been making sustainable
Transmission built by Eaton. progress possible and driving positive change on every continent.
Customers turn to Caterpillar to help them develop infrastructure,
energy and natural resource assets. With 2013 sales and revenues

Cat Connect/LINK technologies of $55.656 billion, Caterpillar is the world’s leading manufacturer of
construction and mining equipment, diesel and natural gas engines,
industrial gas turbines and diesel-electric locomotives. The company
The CT681 comes standard with Product Link™, a principally operates through its three product segments - Resource
proprietary Cat telematics system that collects data from Industries, Construction Industries and Energy & Transportation
on-board systems and transmits it via satellite and cellular - and also provides financing and related services through its
networks to a secure Internet site. Using Product Link Financial Products segment.
and its easy-to-use web interface, VisionLink®, truck
owners and fleet managers can access accurate, timely FOR MORE INFORMATION AND CONTACT:
data about how, when and where trucks are being used.
Cat Trade Press Media Representatives Americas
With information from LINK technologies, customers can
Sharon Holling: eMail: Holling_Sharon_L@cat.com
make fact-based decisions to help reduce costs, enhance Johanna Kelly: eMail: Kelly_Johanna_L@cat.com
productivity and improve security.
Europe, Africa, Middle East
Francine Shore: eMail: Shore_Francine_M@cat.com

Issue 04 | 2014 www.advanced-mining.com 61


NEUHEITEN & REPORTAGEN

ADVERTISEMENT
Ausgabe 04 | 2014 www.advanced-mining.com 62
NEWS & REPORTS
Ctrack International

Bell Group UK uses vehicle tracking to drive


down costs and boost fleet performance
Bell Group – Ctrack Vehicle Tracking

B ell Group UK Ltd


has boosted fleet
performance, including
fuel savings of more
than 20 per cent, by
using Ctrack’s vehicle
tracking system to gain
added visibility and
control.

Bell Group – Ctrack Vehicle Tracking


As a result, the leading provider of commercial, industrial
and public sector decorating and maintenance services,
has awarded a five-year contract extension to Ctrack for Bell Group UK uses vehicle tracking to drive
the provision of advanced telematics technology across down costs and boost fleet performance
252 vans within its fleet operation.

Using the Ctrack solution Bell Group has been able to Ian Henderson, Group Managing Director ofBell Group
better manage its mobile resources by knowing the precise UK Ltd commented: “The Ctrack system has become
whereabouts of vehicles and employees in real-time. In embedded within our operation because of the simplicity,
addition to the improvements in fuel efficiency, the tracking functionality and flexibility of the tracking technology.
system has helped the company to make significant savings By optimising our mobile resources, it has allowed us to
including a reduction in insurance premiums. address key fleet issues by keeping costs under control
and enhancing the service to our customers.”
Bell Group has also been able to effectively deploy
mobile resources to customer sites, achieving faster John Wisdom, Managing Director of Ctrack said: “We
response times and less mileage per job, by identifying have an increasing number of longstanding customers
the nearest vehicle and ensuring the employees have that recognise the value our vehicle tracking brings.
the appropriate skill set. Meanwhile, operational insight Company’s such as Bell Group are using the technology to
provided by historical reporting and trip analysis has underpin their fleet operations to make best use of mobile
enabled Bell Group to identify and reduce unauthorised resources, boost performance and achieve measurable
and out-of-hours personal usage, which has helped lower improvements to their business.”.
overheads and support legislative compliance.

Issue 04 | 2014 www.advanced-mining.com 63


NEWS & REPORTS
Ctrack International
Burma Plant Hire – Yellow Equipment
THE CTRACK SOLUTION
B urma Plant Hire forms part of the
Raubex group, a construction
company which is focused on
infrastructure development,
operating across all nine provinces
in South Africa. Burma Plant Hire
assists companies such as large
mining operations, construction,
civil and road transport companies
through the facilitation and hiring-
out of Yellow Equipment and other
Fixed Plant assets for infrastructure
development. They have a fleet of
close to 200 vehicles.

Customer´s challange
Burma Plant Hire needed a solution that
would enable them to keep tabs on their Yellow
Equipment, to curb abuse, unauthorised use and
to assist with proactive maintenance and optimal
operational performance.

The ctrack solution


In July 2012, Burma Plant Hire installed the
Ctrack Yellow Equipment solution in their entire
fleet to assist them not only with accurate
billing for their clients, but to ensure optimal
operational monitoring for cost saving and life
cycle extension of their equipment. Results
Through proactive monitoring, operating conditions may They have found that through proactive analysis, using
be optimised. Furthermore, Ctrack’s Odometer and Hour the Ctrack solution and monitoring of their fleet they are
Meters accurately record distance travelled, operating able to save countless hours downtime, maintenance
hours for billing purposes and maintenance records. costs and improved service scheduling.

While it is crucial for Burma Plant Hire to react to specific “We are able to involve ourselves with operations
problems identified by the monitoring and analyses, remotely, to find solutions to eliminate equipment abuse,
Ctrack’s management system allows them to easily focus the possibility of system failures, and to ensure operator
on key problem areas that will turn their organisation into safety with Impact and Tilt Over alerts”. Theuns Burger –
a proactive operation with greater control over its assets Burma Plant Hire Managing Director.
and operations.

Issue 04 | 2014 www.advanced-mining.com 64


NEWS & REPORTS
ContiTech AG
ContiTech:
ContiTech and Techmi built Europe’s
longest conveyor for French cement
factory
• Conveyor belt installed across a distance of 6.2 km
• Techmi’s innovations permit to put the return belt aside the carrying belt
• Splicing by skilled ContiTech service team

Innovative solution: The endless steel cord belt is about 13 km long and does a twist and turn on the head and tail of the system to run
parallel to the loaded belt on the return. Limestone residues remain on the returning belt rather than falling underneath it (Photo: ContiTech
/ TECHMI)

Hanover/Montalieu, Nov. 2014. Faster, longer, more innovative: When it


comes to peak performances, ContiTech knows a thing or two – and now
has another achievement to add to its portfolio together with its partner
Techmi. The longest conveyor belt in Europe recently went into operation
at a cement factory in Montalieu, France.
The community of Montalieu lies in eastern France a quotation including specific requirements concerning
between Lyon and Geneva. It’s a small town located on the the belt. In 2013, ContiTech beat a large number of other
banks of the Rhône and home to the cement plant Vicat. bidders to the contract and so became Techmi’s strategic
To bring in limestone from the quarry 6.2 km away, Vicat partner.
required a cost-effective solution and launched a project
to realise its transport needs by conveyor belt. They “Requirements for this conveyor belt are tough,
engaged Techmi, the French expert in bulk handling to build especially for return solution,” reports Stefan Hoheisel,
up the entire conveyor system. Techmi compiled in 2012 Segment Leader for Industry at the Conveyor Belt Group.

Issue 04 | 2014 www.advanced-mining.com 65


NEWS & REPORTS
The system blends into its surroundings
without any difficulty. Concrete walls and
a cover encase the conveyor belt. People,
animals and vehicles can cross over the
construction without any problems (Photo:
ContiTech / TECHMI)

Convincing materials
expertise
“We opted to work with ContiTech
for a number of different reasons,”
explains Techmi’s owner René
Brunone. “ContiTech is a convincing
partner because it has many years of
practical experience with conveyor
belts that negotiate bends and delivers
The result of the project is something to be proud of: The high-quality and eco-friendly products.
endless belt is about 13 km long and does a twist and turn In addition, they were able to manufacture the belt very
on the head and tail of the system to run parallel to the quickly, which also impressed us.” The belt as well as the
loaded belt on the return. “For Vicat and Techmi the classic steel cords for the carcass were produced by ContiTech
return solution wasn’t really an option on this occasion. Imas in Volos, Greece.
The innovative turn solution means we now have a base
construction which is not higher than just 80 cm,” explains “It’s basically a STAHLCORD ST1000-5+5 X, a steel
Nicolas Raphaël, team leader of the French conveyor belt cable conveyor that’s resistant to abrasion, weather and
team. Another advantage is that limestone residues remain corrosion. It’s also thermally stable, highly durable and
on the returning belt rather than falling underneath it. This low maintenance,” explains Raphaël. ContiTech produced
makes the system considerably easier to clean and is an and delivered it within the space of just five weeks, which
advantage not just for Vicat but also for the environment.

The system blends into its surroundings


without any difficulty – based on a
patent of Techmi. Concrete walls and a
cover encase the conveyor belt. People,
animals and vehicles can cross over the
construction without any problems.

ContiTech delivered a STAHLCORD ST1000-


5+5 X, a steel cable conveyor that’s resistant
to abrasion, weather and corrosion. It’s also
thermally stable, highly durable and low
maintenance (Photo: ContiTech / TECHMI)

Issue 04 | 2014 www.advanced-mining.com 66


NEWS & REPORTS

Innovative solution: The endless


steel cord belt is about 13 km long and
does a twist and turn on the head and
tail of the system to run parallel to the
loaded belt on the return. Limestone
residues remain on the returning
belt rather than falling underneath it
(Photo: ContiTech / TECHMI)

is extremely competitive compared to usual production


time. In a first step, 13 rolls of one kilometre weighing 20
tonnes each were shipped from Volos to Fos-sur-Mer on Continental develops intelligent technologies
the French Mediterranean coast. From there they were for transporting people and their goods.
transported in a spectacular heavy duty truck convoy over As a reliable partner, the international
360 km to Montalieu. automotive supplier, tire manufacturer, and
industrial partner offers sustainable, safe,
In Montalieu the team from ContiTech France and the comfortable, customized, and affordable
service team from HQ in Northeim, Germany, were on site solutions. The corporation with its five divisions
to assemble the belt. “We did the job in two stages and Chassis&Safety, Interior, Powertrain, Tire und
ContiTech generated sales of approximately
spent a total of two months on location,” says Jan Poppe,
€33.3 billion in 2013 and currently employs
Head of Field Service International. Together, the team around 189,000 people in 49 countries.
spliced the 13 sections of belt to each other – in the middle
of winter, no less. The ContiTech division numbers among
the leading suppliers of a host of technical
The 250 tons conveyor belt is now in operation, powered rubber products and is a specialist for plastics
technology. The division develops and produces
by three electric motors delivering 250 kW each. In normal
functional parts, components and systems for
conditions, the belt can transport up to 700 tons of limestone the automotive industry and other important
an hour. At maximum capacity, it can shift as much as 1,000 industries. ContiTech currently has a workforce
tons. The belt has officially been in operation since mid of approximately 31,400 employees. In 2013 it
October. “We’re more than happy with the way this project recorded sales of about €3.9 billion
has turned out. With Techmi and ContiTech, we had two
.
extremely competent partners by our side,” says M. Eric
Galloy, project manager at Vicat.

FOR MORE INFORMATION AND CONTACT:


Mario Töpfer
Head of Technical Media Relations, ContiTech AG
Vahrenwalder Straße 9
Jens Fechner 30165 Hanover
Director Market Communications,ContiTech AG Tel.: +49(0) 511 938-1304
Fax: +49(0) 511 938-1305
Vahrenwalder Straße 9 eMail: mario.toepfer@contitech.de
30165 Hanover
Tel.: +49(0) 511 938-14019
Fax: +49(0) 511 938-14025
eMail: jens.fechner@contitech.de

Issue 04 | 2014 www.advanced-mining.com 67


NEWS & REPORTS

ContiTech:
ContiTech AG

Hangzhou Branch Opens


• Up to 40 new workplaces on 2,000 m2
• Plant assembles extra long lines for Ford
• ContiTech Fluid Technology now at four sites in China

Opening ceremony in Hangzhou


(left to right): Christopher Friz
(General Manager of ContiTech
Grand Ocean), Wally Santoso
(Executive Board of ContiTech
Grand Ocean and Chairman of Grand
Ocean International), Matthias
Schönberg (Head of ContiTech
Fluid Technology Business Unit),
Zhenfang Ruan (Executive Board
of ContiTech Grand Ocean and
Deputy General Manager of FAW
Asset Management) and Junsheng
Liu (President of ContiTech China).
(Photo: ContiTech)

Hanover, October 2014. ContiTech Grand Ocean Fluid in the Chinese city of Changchun
has opened a subsidiary plant in Hangzhou, approximately 2,000 km away. It will produce
underfloor air conditioning lines for Ford in series production from March 2015. €1.3 million
have been invested in machines for the whole project in Changchun and Hangzhou. They have
been used to produce initial samples since the beginning of October.
Up to 40 jobs are being created on the 2,000 m2 site Technology commenced operations in Changshu. The
in Hangzhou, with space for further expansion. „We are location produces hoses and lines for the Heating/Cooling
underscoring our commitment to supporting our customers Systems, Air Induction Systems, and Power Steering &
in their successful development in China,“ emphasized Chassis Control segments. The ContiTech fluid plants in
Matthias Schönberg, head of the ContiTech Fluid China employ more than 1,000 people.
Technology business unit, at the opening of the plant.

The lines for the Ford plant in Hangzhou are prefabricated


in Changchun and then assembled on site. This minimizes
the risk of these long lines being damaged in transit. FOR MORE INFORMATION AND CONTACT:
Mario Töpfer
The plant in Hangzhou is the fourth ContiTech Fluid Head of Technical Media Relations, ContiTech AG
Technology production site in China. ContiTech Grand Vahrenwalder Straße 9
Ocean Fluid was established in 2002 with Grand Ocean 30165 Hanover
Industries and FAW. Air-conditioning lines, power steering Tel.: +49(0) 511 938-1304
Fax: +49(0) 511 938-1305
lines, fuel lines, and industrial lines are produced on the eMail: mario.toepfer@contitech.de
13,000 m2 site in Changchun. Important customers include
Peter Abbes
Ford, Daimler, VW, FAW Car, and BMW, as well as Linde, Head of Communications, ContiTech Fluid Technology
Jungheinrich, and Atlas Copco. Vahrenwalder Straße 9
30165 Hanover
ContiTech Fluid Shanghai was launched in 2000. It Tel: +49 511 938-14023
produces lines for the Power Steering & Chassis Control, Fax: +49 511 938-14025
eMail: peter.abbes@contitech.de
Power Train, and Commercial & Industrial Vehicles
segments. In 2011 ContiTech China Rubber & Plastics

Issue 04 | 2014 www.advanced-mining.com 68


NEWS & REPORTS
ContiTech AG
STAHLCORD® Barrier:
New Conveyor Belt Transverse Reinforcement
Increases Service Life for Heavy Work
• STAHLCORD® Barrier is two to three times more resistant to impacts than classic
steel cord conveyor belts
• New transverse reinforcement reliably prevents impact breaks and longitudinal
slitting in conveyor belts
• Less downtime for more reliable and
efficient equipment operation

Hanover, October 2014. ContiTech has developed the steel cable


conveyor belt STAHLCORD® Barrier for less conveyor belt damage
and a long service life in opencast mining. With its new sturdy steel
transverse reinforcement in the top cover, the conveyor belt is two
to three times more resistant to impact breaks than conventional
steel cord conveyor belts without transverse reinforcement. „These Thanks to a new steel transverse
properties make the belt ideal for transporting coarse and sharp- reinforcement, STAHLCORD® Barrier
edged materials in opencast mining,“ Dr. Andrey Minkin, application is two to three times more resistant to
engineer at the ContiTech Conveyor Belt Group, points out. impact breaks than classic steel cord
conveyor belts (Photo: ContiTech)
The rough working conditions in opencast mining place
high demands on steel cord conveyor belts. Impact breaks
occur on the conveyor belts time and again, causing ContiTech used corporate synergy effects for the
damage to the steel cords in the belts. So-called transverse development of the STAHLCORD® Barrier and the new
reinforcements offer more safety and stability. The transverse reinforcement, which means it meets the
STAHLCORD® Barrier is a steel cord conveyor belt with a high standards required by the automotive sector. „Our
rubber surface on the top cover, in which thin steel cords customers benefit directly from this development know-
run closely together at right angles to the direction of travel how – in the form of long service lives and reliable and
of the conveyor belt. They protect the steel cords in the belt low-downtime operation of heavy-duty conveyor belts,“
carcass and prevent impact breaks and longitudinal slitting Dr. Minkin continues.
in the conveyor belt. Thanks to low reference elongation
and the short takeup linked to this, STAHLCORD® Barrier
is ideal for use as an equipment belt in mining machinery
or as a short- to medium-length device-related bench
FOR MORE INFORMATION AND CONTACT:
conveyor belt, for instance. It is also suitable for working
environments where steel cord conveyor belts have to Mario Töpfer
withstand impacts from coarse stone, as is the case with Head of Technical Media Relations, ContiTech AG
belt conveyors with several feeding points. Vahrenwalder Straße 9
30165 Hanover
Tel.: +49(0) 511 938-1304
„With the STAHLCORD® Barrier, we are now setting Fax: +49(0) 511 938-1305
new standards,“ Dr. Minkin explains. „The increased eMail: mario.toepfer@contitech.de
resistance to impact breaks makes belt slitting practically Jens Fechner
impossible.“ Further advantages of the new steel Director Market Communications,ContiTech AG
cord conveyor belt are its outstanding troughability in Vahrenwalder Straße 9
30165 Hanover
accordance with ISO 703:2007 and a high ply adhesion in Tel.: +49(0) 511 938-14019
accordance with ISO 15236. The belt is only five percent Fax: +49(0) 511 938-14025
heavier than a classic steel cable conveyor belt without eMail: jens.fechner@contitech.de
transverse reinforcement.

Issue 04 | 2014 www.advanced-mining.com 69


NEWS & REPORTS
ContiTech AG
ContiTech: Exciting Subjects and
Unusual Perspectives
• ContiTech photo competition:almost 300 images submitted
• Spectacular image of flying sparks wins
• Impressive illustration of hose applications

These extremely robust and flexible oxygen hoses are reliable and safe in operation – even when the sparks are flying. The ap-
plication photo showing a spectacular shot of flying sparks was chosen by the judges as the winning photo in the ContiTech photo
competition (Photo: ContiTech)

Hanover, October 2014. With images such as a spectacular one of flying sparks or a line of hoses
or taken from a very unusual angle – this year’s ContiTech photo competition more than met its
organizers’ expectations. The competition was looking for the most eye-catching images of industrial
hoses from ContiTech Fluid Technology in use.

All the pictures feature exciting subjects and


unusual perspectives. That is particularly true of the
images of operational products which were voted
the three best in the competition by the judges.
Almost 300 photos were uploaded to the competition
website. “We were delighted to see the many great
photos which impressively illustrate the applications
for our hoses,” declares Hubert Butterwegge,

The line of FLUOROPAL® is a typical application for the


robust multi-purpose hose in the production of food and
beverages and also in the pharmaceutical and cosmetic
industries. This great photo was voted into second place in the
competition by the judges (Photo: ContiTech)

Issue 04 | 2014 www.advanced-mining.com 70


NEWS & REPORTS

Head of Marketing and Sales in the


Industrial Hoses segment in the
ContiTech business unit, summing
up the competition. “Even though we
couldn’t award a prize for every photo,
we would like to thank everyone who
took part in our competition.”

The 25 winning photos were


selected by the judges from the 50
best photos voted for by the visitors
to the competition website. The
photographers who took the winning
photos will enjoy some attractive
prizes: the spectacular first-placed
photo of flying sparks wins a a three-
day trip for two people to New York
including two nights. Second prize
went to an image of a line made up of
the versatile FLUOROPAL® hose, and
the third-placed picture is a fisheye
shot of an AQUAPAL® drinking water
hose.

AQUAPAL® is used wherever water is needed for people – for preparing food and drinks
and for washing crockery and glasses. You’ll also find it, such as here where the use of the
drinking water hose was captured from an unusual angle, in school kitchens. The judges loved
this image and awarded it third prize in the ContiTech photo competition (Photo: ContiTech)

Continental With sales of around €33.3


billion in 2013, Continental is among the leading
automotive suppliers worldwide. As a supplier
FOR MORE INFORMATION AND CONTACT: of brake systems, systems and components
for powertrains and chassis, instrumentation,
Mario Töpfer infotainment solutions, vehicle electronics,
Head of Technical Media Relations, ContiTech AG tires and technical elastomers, Continental
Vahrenwalder Straße 9 contributes to enhanced driving safety and
30165 Hanover
Tel.: +49(0) 511 938-1304
global climate protection. Continental is also
Fax: +49(0) 511 938-1305 an expert partner in networked automobile
eMail: mario.toepfer@contitech.de communication. Continental currently has
approximately 186,000 employees in 49
Peter Abbes countries.
Head of Communications, ContiTech Fluid Technology
The ContiTech division numbers among
Vahrenwalder Straße 9
30165 Hanover
the leading suppliers of a host of technical
rubber products and is a specialist for plastics
Tel: +49 511 938-14023
Fax: +49 511 938-14025 technology. The division develops and produces
eMail: peter.abbes@contitech.de functional parts, components and systems for
the automotive industry and other important
industries. ContiTech currently has a workforce
of approximately 31,400 employees. In 2013 it
recorded sales of about €3.9 billion.

Issue 04 | 2014 www.advanced-mining.com 71


NEWS & REPORTS
ContiTech AG
50 Years of ContiTech Northeim:
Investments Strengthen Location for the Future
• 6,000 employees and guests celebrated the anniversary with a lively program of
events
• ContiTech secures the location‘s future with innovations
• Regular investments in the millions bring greater international competitiveness

On a tour of the factory premises: Heinz-Gerhard Wente, Member of the Continental Executive Board (from left); Northeim mayor Hans-Erich
Tannhäuser; Thomas Lüddecke, head of Production at ContiTech; Hans-Jürgen Duensing, Member of the Executive Board of ContiTech AG;
Culture Minister Frauke Heiligenstadt (Photo: ContiTech)

Northeim, 2014. On October 1, 2014, the ContiTech Northeim plant celebrated 50 years of existence.
About 6,000 guests – employees, relatives, local and regional politicians and business representatives
– came to the plant on Breslauerstr. on a Saturday to celebrate the anniversary together. During
the official opening ceremony, Heinz-Gerhard Wente, Chairman of the Executive Board of ContiTech AG,
Hans-Jürgen Duensing, Member of the Executive Board of ContiTech AG, and Heiko Eymer, head of the
Elastomer Coatings business unit, greeted visitors from business and politics. This included Lower
Saxony‘s culture minister Frauke Heiligenstadt, who was born in Northeim, district administrator
Michael Wickmann, and Northeim mayor Hans-Erich Tannhäuser.
„In 2014, ContiTech Northeim is a different company important investments currently include construction of an
than 10 years ago at the 40th anniversary,“ said Hans- environmentally friendly power station with a combined
Jürgen Duensing, ContiTech Executive Board member and heat and power system. Starting in February 2015, it will
head of the ContiTech Conveyor Belt Group. „It has faced supply the ContiTech location with electricity and heat.
the competition. It has learned to be more international, ContiTech is investing about €6 million in the new plant,
and invested a lot in innovation and environmental which will make the location‘s power supply more secure.
preservation. This change has resulted in more jobs, Moreover, each year millions are invested in modernizing
higher revenue, and greater profits. This is the best systems, machinery, and buildings.
possible way to ensure a location‘s existence and the
prerequisite for further investment in the future.“ The most

Issue 04 | 2014 www.advanced-mining.com 72


NEWS & REPORTS

Continental Executive Board member Heinz-Gerhard More than 6,000 employees, their families, and guests celebrated the
Wente, who began his career at Northeim, thanked anniversary on the factory premises (Photo: ContiTech)
all employees who have contributed to the location‘s
success: „You can be proud of what you have achieved. Hans-Jürgen Duensing, Member of the Executive Board of ContiTech
Keep going! Then the location will continue to thrive in AG, greeted the guests during the opening ceremony of the 50th
the future. Northeim is a winner thanks to globalization anniversary of the Northeim location (Photo: ContiTech)
and our growth. For this to continue, we need commitment
from each one of you.“

Heiko Eymer, head of the ContiTech Elastomer Coatings


business unit, who retired in late September after 37
years, gave a talk recalling the location‘s history: „The
Northeim plant wonderfully shows how Continental has
striven to develop over the past 50 years – gaining new
markets, transforming into a high-tech company, and
internationalizing its business. In Northeim, we all achieved
this together.“

A varied supporting program with many music groups,


artists, and activities ensured a good atmosphere. From
dance performances and magic tricks to a car exhibition
and a program for children, the guests had a lot to choose
from. Plant tours provided insight into the current work of
the company.

Issue 04 | 2014 www.advanced-mining.com 73


NEWS & REPORTS

Continental acquired the plant from rubber shoe


manufacturer Elconia, along with about 550 employees, Continental With sales of around €33.3
in 1964. Initially, the plant made rubber washers for bottle billion in 2013, Continental is among the leading
caps, rubber rings, bicycle repair kits, and bicycle tubes. automotive suppliers worldwide. As a supplier
1966 saw the production of shaped hoses for cars, followed of brake systems, systems and components
by conveyor belts in 1968, and later, sealing elements. for powertrains and chassis, instrumentation,
Today, approx.1,800 employees work at the Northeim infotainment solutions, vehicle electronics,
location. Their products include conveyor belts for mining tires and technical elastomers, Continental
contributes to enhanced driving safety and
and industry, technical materials, diaphragms and printing
global climate protection. Continental is also
blankets, as well as hose lines and brake seals for the an expert partner in networked automobile
automotive industry. Northeim is also the control center communication. Continental currently has
for the ContiTech Conveyor Belt Group with about 4,000 approximately 186,000 employees in 49
employees worldwide. countries.
The ContiTech division numbers among
the leading suppliers of a host of technical
rubber products and is a specialist for plastics
FOR MORE INFORMATION AND CONTACT: technology. The division develops and produces
functional parts, components and systems for
Mario Töpfer
the automotive industry and other important
Head of Technical Media Relations, ContiTech AG industries. ContiTech currently has a workforce
Vahrenwalder Straße 9 of approximately 31,400 employees. In 2013 it
30165 Hanover recorded sales of about €3.9 billion.
Tel.: +49(0) 511 938-1304
Fax: +49(0) 511 938-1305
eMail: mario.toepfer@contitech.de

On a tour of the factory premises: Heinz-Gerhard Wente, Member of the Continental Executive Board (from left); Northeim
mayor Hans-Erich Tannhäuser; Thomas Lüddecke, head of Production at ContiTech; Hans-Jürgen Duensing, Member of the
Executive Board of ContiTech AG; Culture Minister Frauke Heiligenstadt (Foto: ContiTech)

Issue 04 | 2014 www.advanced-mining.com 74


NEWS & REPORTS
ContiTech AG
Contitech: Hoses Well Received at
BrauBeviale 2014
• Market- and user-centered product portfolio presented
• Booth shared with Sahlberg GmbH
• Food and beverage hoses with new marking

The latest-generation PURPLE SNAKE® with the new marking: besides the brand and manufacturer name, it also provides information on all
national and international approvals the ContiTech brand-name hoses have received (Photo: ContiTech)

Hanover/Nuremberg, December
2014. ContiTech‘s presentation at
BrauBeviale 2014 was a success.
„The outstanding response to our
products and the many positive
conversations we have had at the
capital goods exhibition for the
beverage industry have shown that
we are offering our customers a
product portfolio that is in line
with the market and user needs,“
said Hubert Butterwegge, head of
Marketing and Sales ContiTech
Industrial Hoses. He was very
satisfied with the frequency and
quality of the professional visitors
to the booth shared with Sahlberg
GmbH in Hall 4 at the Nürnberg Messe
site.

Technical sales are an important link


between the manufacturer and the user. In
keeping with this sales partnership, ContiTech
again presented its high-performance water,
beer and beverage hoses with the motto
„Strong Partners – Strong Brands“ together
with the family-run company from Munich,
which has offered its customers industrial
technology and industrial safety equipment
for more than 100 years. Its intelligent
solutions cover the entire process chain.

Products shown included the AQUAPAL®


potable water hose, LACTOPAL® and
LACTOPAL® L food hoses, the robust multi-
In the spirit of a successful sales partnership, ContiTech Fluid and Sahlberg presen-
ted their products together at BrauBeviale in Nuremberg (Photo: ContiTech)

Issue 04 | 2014 www.advanced-mining.com 75


NEWS & REPORTS
purpose hose FLUOROPAL®, the COLLECTOR® and COLLECTOR® FLEX milk collection
hoses, and the BLAUDIECK® and PURPLE SNAKE® beverage hoses, as well as the
BLAUDIECK® and PAGUFIX® 3000 hose fitting systems.

User-friendly hose markings


The host of new hose technology applications, the legal regulations, abundance
of media, and increasing user requirements challenge the company‘s development
engineers again every day. With success! ContiTech‘s food and beverage hoses are
continuously optimized, comply with all national and international hygiene requirements,
and have all required certification reports. At BrauBeviale 2014, ContiTech showed its
brand of hoses with a new and informative marking that met with great approval from the
visitors. This is because the marking shows users at first glance that the hose complies
with applicable regulations and is food safe. Besides the brand and manufacturer
name, the new marking also includes all national and international approvals that each
hose has received.

More detailed information on the construction and properties, cleaning and


disinfection, and the specific hose‘s delivery program can be obtained via the QR code.
The new generation of the tried-and-true PURPLE SNAKE® is the first hose delivered
with ContiTech‘s new marking system. The other beverage and food hoses are currently
being converted to the new marking system.

Continental develops intelligent technologies for transporting people and


their goods. As a reliable partner, the international automotive supplier, tire
manufacturer, and industrial partner offers sustainable, safe, comfortable,
customized, and affordable solutions. The corporation with its five divisions
Chassis&Safety, Interior, Powertrain, Tire und ContiTech generated sales of
approximately €33.3 billion in 2013 and currently employs around 189,000 people
in 49 countries.
The ContiTech division numbers among the leading suppliers of a host
of technical rubber products and is a specialist for plastics technology. The
division develops and produces functional parts, components and systems for
the automotive industry and other important industries. ContiTech currently has
a workforce of approximately 31,400 employees. In 2013 it recorded sales of
about €3.9 billion.

FOR MORE INFORMATION AND CONTACT:

Mario Töpfer
Head of Technical Media Relations, ContiTech AG
Peter Abbes Vahrenwalder Straße 9
Head of Communications, ContiTech Fluid Technology 30165 Hanover
Vahrenwalder Straße 9 Tel.: +49(0) 511 938-1304
30165 Hanover Fax: +49(0) 511 938-1305
eMail: mario.toepfer@contitech.de
Tel.: +49 511 938-14023
Fax: +49 511 938-14025
eMail: peter.abbes@contitech.de

Issue 04 | 2014 www.advanced-mining.com 76


NEWS & REPORTS
ContiTech AG
Benecke-Kaliko Acquisitions: Plants in Spain and
Poland Strengthen Market Opportunities in Southern
and Eastern Europe
• Mecaseat sells sites in Pamplona (Spain) and Wagrowiec
(Poland)
• Subsidiary of Continental opens up new price segment
and gains extra capacities
• Jobs at all sites will remain
Hanover, November 17, 2014. The Benecke-Kaliko Group in Hanover,
Germany, is expanding production of foils for car interiors in Southern
and Eastern Europe. The company acquired two sites from the Belgian
Mecaseat Group, which also owns French decorative foil producer Griffine
Enduction. Retroactively effective from November 1, 2014, Mecaseat‘s
Spanish company Gorvi S.A. in Pamplona and Polish company Mecapol in
Wągrowiec will become 100% members of the Benecke-Kaliko Group. Both
locations employ a total of 150 employees. Benecke-Kaliko so far has four
plants across the world, employing some 2,100 people. The fifth global
plant is being built in China. All jobs will be maintained.
“We didn‘t just want to buy the business, but also On course for further growth: Benecke-Kaliko Chairman of the
manufacturing capacities,“ says Chairman of the Executive Executive Board Dr. Dirk Leiß (Photo: ContiTech)
Board Dr. Dirk Leiß. “The new plants are clearly following
the strategic direction of the company. With access to the Continental develops intelligent technologies for
market in Southern Europe, we are sending a clear signal transporting people and their goods. As a reliable
for further growth with French and Spanish manufacturers. partner, the international automotive supplier,
In the future we will also be able to offer our customers tire manufacturer, and industrial partner offers
an additional price segment, particularly for models that sustainable, safe, comfortable, customized, and
are in demand in the booming small car segment.“ Gorvi affordable solutions. The corporation with its five
divisions Chassis&Safety, Interior, Powertrain, Tire
in Spain supplies customers in Spain, France and North
und ContiTech generated sales of approximately
Africa. Mecapol supplies Eastern European and Russian €33.3 billion in 2013 and currently employs around
customers with foils and upholstery materials. „This 189,000 people in 49 countries.
acquisition also secures new production capacities,
which will relieve the pressure on current locations,“ says The ContiTech division numbers among the
Dr. Leiß. With this acquisition, Benecke-Kaliko will also leading suppliers of a host of technical rubber
products and is a specialist for plastics technology.
get access to the industrial sector and supply upholstery
The division develops and produces functional parts,
materials for the furniture industry. components and systems for the automotive industry
and other important industries. ContiTech currently
Benecke-Kaliko AG, that belongs to the division has a workforce of approximately 31,400 employees.
ContiTech of the Continental AG, operates four plants In 2013 it recorded sales of about €3.9 billion.
worldwide in China, Germany, and Mexico. The company
posted sales of €392 million in 2013.
FOR MORE INFORMATION AND CONTACT:

Kerstin Porsiel-Voges Mario Töpfer


Head of Communications, Head of Technical Media Relations, ContiTech AG
Benecke-Kaliko Group Vahrenwalder Straße 9
ContiTech AG 30165 Hanover
Vahrenwalder Straße 9 Tel.: +49(0) 511 938-1304
30165 Hanover Fax: +49(0) 511 938-1305
Tel:: +49 511 938-1121 eMail: mario.toepfer@contitech.de
Fax: +49 511 938-14025
eMail: kerstin.porsiel@contitech.de

Issue 04 | 2014 www.advanced-mining.com 77


NEWS & REPORTS

Continuous training for the


Mining industry: Advanced Mining Academy

More information about the

“ADVANCED MINING ACADEMY“


you will find here:

www.advanced-mining.com/academy

ADVERTISEMENT

Issue 04 | 2014 www.advanced-mining.com 78


NEWS & REPORTS
Kormann Rockster Recycler GmbH

New storage reservoir at Hochkönig:


Support for Mother Hulda

Rockster‘s impact crusher R900 on a great construction site in


Austria’s skiing region Hochkönig, building a new storage reservoir
for snow machines.
The Rockster R900 was part of a recently
completed project of the company G. Hinteregger
& Sons Construction Company Ltd. from Salzburg.
They were commissioned from mid-June to mid-
October to build a storage reservoir with about
70,000 m³ capacity and a pumping station, to supply
water to the numerous snow machines during the
ski season.

Crushed material is immediately


reused
The jobsite was located 1,600 m above sea level
and all of the rock excavation material was recovered
from greywacke shale, crushed with the R900 and
reused for different areas on the site. For crushing
the virgin stone, the company Hinteregger hired a Rockster‘s impact crusher R900 on a great construction site in Austria’s
skiing region Hochkönig, building a new storage reservoir for snow
machines (Photos: Rockster)

Issue 04 | 2014 www.advanced-mining.com 79


NEWS & REPORTS

Rockster impact crusher R900 from Rockster’s


Austrian distributor Haberl Construction Ltd in
Seekirchen. The R900 crushed material from
0 - 700 mm in diameter and produced gravel
0/32 and 32/70. 0/8-material was separated by
another screen and used for rock slopes below
the drainage mats, the grain size 8/32 was
used for drainage and the grain size 32/70 was
required to overfill the lining foil.

R900 easily crushed 8,000 m³ of


hard rock
In total, about 8,000 m³ of rock material was
crushed at this alpine site. Project Manager of
the company Hinteregger, Johann Lienbacher
reports: „We had hired a Rockster crusher for
the first time and the performance exceeded our
expectations. I would especially highlight the
easy delivery and removal as well as the simple
operation of the R900.“

FOR MORE INFORMATION AND


CONTACT:

Rockster Recycler GmbH


Austria
Tel: +43 (7223) 81000 | Fax: +43(7223)81000329
eMail: marketing@rockster.at | www.rockster.at

Wirtschaftszeile West 2 | A-4482 Ennsdorf


Tel: +43(7223)81000 | Fax: +43(7223)81000-329
eMail: office@rockster.at

Issue 04 | 2014 www.advanced-mining.com 80


NEWS & REPORTS
Kormann Rockster Recycler GmbH
Rockster Recycler GmbH:
Bauma China 2014

At this year‘s Bauma China from 25 to 28 November 2014 Rockster presented its most compact
line, the R700S including screen box and return belt. Contrary to the Chinese trend of large
machines, Rockster wants to offer economically and ecologically valuable solutions. The output
of this compact crusher of about 150t / h thus meets the expectations of many potential users -
without having to invest in a large plant.
Bauma China 2014 As Rockster is currently building up an extensive dealer
network in China, the Bauma was used to create a new
Many visitors were surprised that high class quality contractual basis for cooperation with 3 further dealers.
recycled materials can be produced in such a confined
space.

That the Bauma China already became an FOR MORE INFORMATION AND CONTACT:
internationally recognized fair, showed the high number
of visitors from the rest of Asia, and South America.

Rockster Recycler GmbH


Austria
Tel: +43 (7223) 81000 | Fax: +43(7223)81000329
eMail: marketing@rockster.at | www.rockster.at

Wirtschaftszeile West 2 | A-4482 Ennsdorf


Tel: +43(7223)81000 | Fax: +43(7223)81000-329
eMail: office@rockster.at

Issue 04 | 2014 www.advanced-mining.com 81


NEWS & REPORTS
Kormann Rockster Recycler GmbH

Petra-Trans with new R700S:


Hands-on mentality made the decision

Maximum reliability on each operation is the philosophy of family


Drucker and of Rockster Recycler. The impactor R700S and its team
behind have convinced the owner of Petra Trans.
The family company “Petra Trans”, situated in Lower Extension of the contractors business
Austria, is a strong transport and demolition business
and owns a remarkable fleet of trucks and construction Due to increasing demand of recycled material or
machines: 8 excavators, 2 wheel loaders, 6 trucks in various crushed natural stone like granite, Petra Trans decided to
sizes, a variety of smaller machines like vibratory plates, buy a crusher instead of further renting one. After several
rollers or concrete cutting machines, and since the end of tests, Petra and Rainer Drucker finally bought Rockster‘s
August 2014, a new Rockster R700S Impact crusher. On the most compact crusher in the portfolio, the impactor R700S
company grounds covering a surface area of 7,000 square with screen box and return belt. „A transport weight
meters any debris can be delivered and will be recycled under 24 tons was very important for us, because we can
in accordance with strict guidelines for commercial waste transport the crusher with our own loaders and so we are
collectors and processors. very flexible. With the screen box, we can also produce very
fine quality grain, which often is essential for customers,“
says Rainer Drucker. Final concrete grain is mainly used
Maximum reliability on each operation is the for substructure with a size of 0-63mm diameter, for fine-
philosophy of family Drucker and of Rockster Recycler. grading they screen the material to 0-32mm. The most
The impactor R700S and its team behind have convinced favourite final materials of Petra Trans customers are RAP
the owner of Petra Trans (Photos: Rockster) with 0-22mm or 0-16mm.

Issue 04 | 2014 www.advanced-mining.com 82


NEWS & REPORTS

Extension of the contractors business


(Photos: Rockster)

sand, 4-8mm grain for paving and of course the 0-32mm


Minimum transportation costs and Just- granite grain for substructures and fine-grading at paving,
In-Time Processing street or road construction,“ says Petra Drucker.

The processing of natural stone is a further business of


Petra Trans. Only 8 km from the company premises there’s
located a granite quarry. From this quarry they buy granite
The family is convinced
with 120-150mm diameter and crush it on demand. „The Son and engineer in charge for the Rockster R700S
transport costs are minimal and we do not produce much impact crusher, Manuel Drucker, is excited about the new
material stockpiled, but crush the required quantity in the Rockster crushing plant. With the new central control you
desired grain size just when it’s needed. Very popular is can optimize the crusher for any material and the remote
granite with a diameter from 0-4 mm, used as screened one is so flexible that you could do the whole crushing

Minimum transportation costs and Just-


In-Time Processing (Photos: Rockster)

Issue 04 | 2014 www.advanced-mining.com 83


NEWS & REPORTS

process, including excavating and removal of the final


product as a one-man-show.
FOR MORE INFORMATION AND CONTACT:
Petra and Rainer Drucker also mark: „We were
convinced by the reliability and the know-how of the
Rockster distribution, you just feel just well served.“

Kormann Rockster Recycler GmbH Rockster Recycler GmbH


Austria
The company Kormann Rockster Recycler GmbH Tel: +43 (7223) 81000 | Fax: +43(7223)81000329
specializes in the design and production of mobile eMail: marketing@rockster.at | www.rockster.at
crushing and screening systems for profitable
recycling of asphalt, concrete and demolition rubble Wirtschaftszeile West 2 | A-4482 Ennsdorf
as well as natural stone. Tel: +43(7223)81000 | Fax: +43(7223)81000-329
eMail: office@rockster.at

The „Rockster Team“ consists exclusively of


long-time market insiders, each bringing years of
experience into perfecting the Rockster design
concept, as well as being personally available to
share their expertise with customers.

Maximum reliability on each operation is the philosophy of


family Drucker and of Rockster Recycler. The impactor R700S and
its team behind have convinced the owner of Petra Trans (Photos:
Rockster)

Issue 04 | 2014 www.advanced-mining.com 84


NEWS & REPORTS
Kormann Rockster Recycler GmbH

R1100D in Denmark:
New Recycling Yard – New Crushing Plant

Rockster impact crusher R1100D convinced the owners of new


recycling center in Esbjerg (Denmark), especially with high output
and high-quality final grain.
The brothers Christensen from Tjæreborg in Denmark The demonstration convinced
opened a new recycling center in Esbjerg this year,
where they mainly recycle asphalt, concrete, bricks and Rockster‘s Danish distributor, Meldgaard Handel A / S
other construction debris. They have been active in the from Aabenraa, is a long time business partner of Christensen
recycling business for a long time and have experience in and presented the Rockster R1100D. „I suggested that we
mobile crushing plants. Lately they weren’t satisfied with demonstrate the impact crusher R1100D with a screen
the output of their old jaw crusher and separate screening box and return belt on their recycling yard, because I was
plant anymore, as they could only produce about 400 personally completely convinced that exactly this impact
tons per 8-hour workday of the most popular grain with a crusher would be perfect for their requirements,“ says
diameter of 0-32mm. sales manager Klaus Meldgaard. And Meldgaard had not
promised too much with an increase of final material of
more than 100%. Already on the first day 900 tonnes were
Rockster impact crusher R1100D convinced the owners of new reached and already on day 2 they crushed 1,200 tonnes
recycling center in Esbjerg (Denmark), especially with high output
and high-quality final grain (Photos: Rockster)
of final material 0/32mm. But above all the entrepreneurs
were immediately very satisfied with the quality of the
crushed grain: „The high quality cubic 0/32 mm material

Issue 04 | 2014 www.advanced-mining.com 85


NEWS & REPORTS
has been propagated quite fast and Christensen now has
several new customers, specifically requesting the hiqh-
Kormann Rockster Recycler GmbH
quality 0-32mm grain“ notes Klaus Meldgaard. The company Kormann Rockster Recycler GmbH
specializes in the design and production of mobile
crushing and screening systems for profitable
The Rockster screening system replaces recycling of asphalt, concrete and demolition rubble
as well as natural stone.
the screening plant
The „Rockster Team“ consists exclusively of
The Rockster crushing plants can be supplemented long-time market insiders, each bringing years of
with a screening system consisting of screenbox and experience into perfecting the Rockster design
return belt, and makes crushing and screening possible concept, as well as being personally available to
on one mobile plant. Brothers Christensen can use it to share their expertise with customers.
crush the 0/32 grain directly, saving a further screening
plant, as well as re-loading and crushing of oversized
material. Including screenbox and return belt the R11000D
weighs not even 40 tonnes and can be easily transported FOR MORE INFORMATION AND CONTACT:
without special permits. The continuous variable rotor
speed, good maintenance access and ease of use of the
Rockster crusher were some more purchase criteria for
Christensen.

Rockster Recycler GmbH


Austria
Tel: +43 (7223) 81000 | Fax: +43(7223)81000329
eMail: marketing@rockster.at | www.rockster.at
The Rockster screening system replaces the
screening plant (Photos: Rockster) Wirtschaftszeile West 2 | A-4482 Ennsdorf
Tel: +43(7223)81000 | Fax: +43(7223)81000-329
eMail: office@rockster.at

Issue 04 | 2014 www.advanced-mining.com 86


NEWS & REPORTS
Kormann Rockster Recycler GmbH

Innovation-Award:
Rockster‘s new R1100DE hybrid impact crusher
is nominated for the Innovation Award

The World Demolition Award is one of the most respectable awards


worldwide, concerning the Demolition and Recycling Industry.
The Awards are intended to reward best practice
and innovation within the demolition industry and 2014
Hybrid crusher R1100DE is one of
represents the 6th consecutive year they have been held. worldwide 6 nominees in the category
The judging panel is made up of eight highly respected „Innovations“
figures from the global demolition sector – including the
current President of the European Demolition Association. Rockster submitted its latest revolutionary project - the
first parallel hybrid impact crusher worldwide - and was
The innovation award is an award open solely to shortlisted for this year‘s World Demolition Awards in the
manufacturers and unique in the respect of being the only category „Innovation Award - Series Product“.
global award to be judged by the demolition industry itself.
In order to be shortlisted – the products have already gone
through a rigorous judging process and represent the
cream of this years‘ entries.

The winners of each category will be announced at the


2014 World Demolition Summit that will be held at the NH
Grand Krasnapolski Hotel in Amsterdam on November 6,
with the Awards being presented at the Gala Dinner.

Issue 04 | 2014 www.advanced-mining.com 87


NEWS & REPORTS

With the exclusive „Power Caps“ system the machine can


store electrical energy to manage demand peaks for a smooth and
continuous production (Photos: Rockster)

Overview of the latest features of Kormann Rockster Recycler GmbH


Rockster‘s new development: The company Kormann Rockster Recycler GmbH
specializes in the design and production of mobile
• With the exclusive „Power Caps“ system the machine can crushing and screening systems for profitable
store electrical energy to manage demand peaks for a smooth recycling of asphalt, concrete and demolition rubble
and continuous production of up to 450 tons per hour. as well as natural stone.
• The unique design, incorporating the permanent magnetic
drive technology with the Power Caps system allows to dec- The „Rockster Team“ consists exclusively of
rease the fuel consumption up to 30%. long-time market insiders, each bringing years of
• The hydrostatic pumps supply only the oil flow needed, redu- experience into perfecting the Rockster design
cing system heat and saving costs. concept, as well as being personally available to
share their expertise with customers.
• Through the new control display, the new R1100DE has the
possibility of continuous, fully hydraulic gap adjustment.
• The hydraulic overload protection assures a prevention of
blockages and the automatic, continuous control of the adju- FOR MORE INFORMATION AND CONTACT:
sted feeder speed.
• The R1100DE is also equipped with the unique, double-
functional return belt system, meaning it can be used as a
discharge conveyor to produce two final products in one Rockster Recycler GmbH
workflow, as well as for return of oversized materials directly
Austria
back to the feeder for a closed circuit. Tel: +43 (7223) 81000 | Fax: +43(7223)81000329
• The hybrid crusher can also be converted from an impact eMail: marketing@rockster.at | www.rockster.at
into a jaw crusher with its patented DUPLEX system.
Wirtschaftszeile West 2 | A-4482 Ennsdorf
Tel: +43(7223)81000 | Fax: +43(7223)81000-329
eMail: office@rockster.at
Rockster is proud that very experienced professionals
of the global demolition industry nominated this newly
developed machine as „INNOVATION 2014“.

Through the new control display, the new R1100DE has


the possibility of continuous, fully hydraulic gap adjustment.
(Photos: Rockster)

Issue 04 | 2014 www.advanced-mining.com 88


NEWS & REPORTS
Metso Mining and Construction

Metso‘s new Barmac VSI Orange Series Rotor


adds operational uptime
and secures quick
parts change
Operational uptime plays a
key role in today‘s crushing
operations, where maximizing
productivity and reducing the
cost per ton are paramount.
To meet these challenges,
Metso has developed the
new Orange Series Rotor
for vertical shaft impact
(VSI) crushers. With the new
rotors, productive uptime can
be increased substantially
through longer parts lifetime
and faster service.

The new Metso Orange Series Rotor components


Metso‘s new Orange rotor maximizes productivity in
have been reconfigured with a built-in possibility for easy two ways: extending wear parts lifetime and reducing
interchange, thus maximizing wear life. The change-out the time required for parts changes. (Photo: Metso)
of primary components through the service door has also
been improved.

With the Orange rotors, maintenance is made easy by „In quarry operations, the extended lifetime will provide
reducing the total number of wear parts by 30% and the the operator significantly increased operational uptime,“
total number of components by 25%. This is achieved by he adds. „Fewer intervals between wear parts changes
integrating several components and using less fixing points. will clearly increase the total capacities produced.“
Hard-facing during maintenance is no longer required.
Significant increase in wear parts life
Parts change time decreases greatly
Tuomas Takalo, Metso‘s Product Manager for Barmac
VSI crushers, describes the increase in wear parts The change-out of primary components for the Orange
life achieved with the Orange rotor as significant: „We rotor through the service door has been improved greatly.
have tested the new primary components in real quarry
operations, achieving in most cases greatly enhanced
wear life. For example, the tip life was increased by 30-
50%.“

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NEWS & REPORTS

Metso‘s new Orange rotor: Main components of the FOR MORE INFORMATION AND CONTACT:
new Orange rotor, designed for Metso‘s Barmac VSI
crushers. (Photo: Metso) Metso Mining and Construction
Tuomas Takalo
Product Manager
„In tip and cavity wear plates replacement, the actual Barmac VSI crushers
servicing time can be cut by more than half, due to Jussi Ollila
Tel. +358 50 317 3704
simplified retaining bar fixing,“ says Takalo. Vice President
eMail: tuomas.takalo@metso.com
Global Communications
According to him, similar time savings can be achieved Tel. +358 20 484 3212
with other wear parts replacements. eMail: jussi.ollila@metso.com
Internet: www.metso.com

Refresh your VSI operation with Orange Metso


rotors Metso is a leading process performance provider, with
customers in the mining, oil and gas, and aggregates
The Orange Series Rotor was designed with the busy industries. Metso‘s cutting-edge services and solutions
operators of the older model of Barmac VSI crushers in improve availability and reliability in minerals processing
mind. The Orange Series Rotor can be fitted, without any and flow control, providing sustainable process and profit
modifications, to all VSI models that accept the following improvements. Metso is listed on the NASDAQ OMX
rotors: 690 DTR, 840DTR and 990DTR. Helsinki, Finland. In 2013, Metso‘s net sales totaled EUR
3.8 billion. Metso employs approximately 16,000 industry
experts in 50 countries. Expect results.

Issue 04 | 2014 www.advanced-mining.com 90


NEWS & REPORTS
Metso Mining and Construction

Metso wins Aprimin‘s Annual Safety Award


2014 for the second year running

The Chilean mining suppliers‘ association Aprimin has awarded Metso with the
Annual Safety Award 2014 in the Large Company category. Metso received this
recognition for the second year running for its excellent performance in the
prevention of occupational hazards. The award was granted on November 5, 2014,
during the Association‘s annual gala in Santiago, Chile, attended by the Minister
of Mines and major mining companies in the country.
The award was given for attaining the result of more
than a million hours worked without accidents. This award Continuous development of safety
is further proof of Metso‘s commitment to achieving injury-
free operations. Metso stood out from the more than 90
performance
other member companies by fostering a safety culture in At Metso, good safety performance is an essential
its operations at both its own and its customers‘ facilities. element of all our activities. During the past year, there
has been a strong focus on developing the company‘s
„Within the overarching goal of preventing accidents safety approach, and this award is one indication that the
and loss of life, occupational safety in mining is an ongoing work is bringing results. Prioritizing the health, safety and
concern among companies and demands our utmost wellbeing of our employees, customers and partners is
attention and foresight. Achieving zero accidents is the fundamental to everyone at Metso.
outcome of an endeavor to create and sustain a work
climate where safety is not a statistic but a way of life. It „One of our goals is to protect the safety of all workers,
is therefore with great pleasure that Aprimin recognizes both inside and outside of the company, at all times.
Metso for the second year running for its ethical This recognition shows that we are moving in the right
responsibility and commitment to safety standards,“ says direction as a company. The challenge is to keep the focus
Juan Carlos Olivares, Aprimin‘s General Manager.

Issue 04 | 2014 www.advanced-mining.com 91


NEWS & REPORTS
continuously on safety excellence. We must constantly
be alert, promoting and developing further initiatives and FOR MORE INFORMATION AND CONTACT:
projects to maintain and improve our safety performance
indicators over time,“ stresses Aldo Cermenati, SVP, Pacific
Rim market area at Metso. Metso Mining and Construction
Aldo Cermenati
SVP, Pacific Rim market area

About Aprimin Tel.: + 56 98409 5286


Jussi Ollila
Vice President
Aprimin is the leading suppliers‘ association for large- Global Communications
scale mining in Chile, with a total of 92 members. In Tel. +358 20 484 3212
addition to regular networking meetings to promote its eMail: jussi.ollila@metso.com
members in the industry, the association holds working Internet: www.metso.com
meetings with large mining companies to analyze the
latest trends affecting the industry.

About Metso
Metso is a leading process performance provider, with
customers in the mining, oil and gas, and aggregates
industries. Metso‘s cutting-edge services and solutions
improve availability and reliability in minerals processing
and flow control, providing sustainable process and profit
improvements. Metso is listed on the NASDAQ OMX
Helsinki, Finland. In 2013, Metso‘s net sales totaled EUR
3.8 billion. Metso employs approximately 16,000 industry Mr. Aldo Cermenati, left, receiving the Annual Safety
experts in 50 countries. Expect results. Award from Mr. Ricardo Garib, Vice President of Aprimin
at the annual gala in Santiago, Chile. (Photo: Metso)

Issue 04 | 2014 www.advanced-mining.com 92


NEWS & REPORTS
Metso Mining and Construction

Metso‘s new Nordberg C130 jaw crusher


offers a 20% increase in cavity volume

Nordberg C130 can process more rock in the crushing process, thanks to the
larger cavity volume delivering higher production in high-capacity primary
crushing in demanding quarrying and mining applications.
The cavity volume of a jaw crusher has a big impact The introduction of the Nordberg C130 jaw crusher
on the efficiency of the crusher. The Nordberg C130 jaw continues the renewal of Metso‘s proven, mid-size and
crusher, introduced by Metso, has a 21% larger cavity large jaw crushers. Prior to the launch of Nordberg C130,
volume in comparison to previous models in this size class. Metso launched the all-new Nordberg C120 and C150 jaw
The larger cavity volume means that more rock or ore is in crushers.
the crushing process at one time. The increased volume
combined with the extra large feed opening ensures high-
capacity primary crushing in all demanding quarrying and
mining applications.

Issue 04 | 2014 www.advanced-mining.com 93


NEWS & REPORTS

The C130 options include e.g. safe, easy-to-open


flywheel guards and an integrated motor bed with
electric drive (Photo: Metso) Large feed opening saves blasting costs
The large, 1300 x 1000 mm (39“ x 51“) feed opening of
The new C130 is a 40-tonne jaw crusher in terms of the C130 jaw crusher is able to process even the coarsest
operating weight and features the famous pinned and feed and maintain a trouble-free material flow through the
bolted design for reliability, long life and easy service. crusher. This results in savings in blasting costs and allows
Reliability, crushing efficiency in stationary and mobile the processing of coarser feed at the primary stage.
applications, and uncompromising safety and ease of use
have been the key parameters while designing this jaw „This new design combined with a 160 kW (200 hp)
novelty. power range, a small nip angle and excellent kinematics
ensures aggressive crushing along the whole length of the
„Our C130 really stands out of the crowd with its bigger crusher cavity,“ Ilkka Somero adds.
cavity volume. In fact, the cavity is larger in all three
dimensions: deeper, wider and longer. Consequently, the Thanks to the compact design, older crusher models can
new cavity can process over 20% more material increasing be easily replaced with the C130. The pinned and bolted
crushing capacity significantly, comments Ilkka Somero, design also makes it possible to disassemble the C130 and
Metso‘s Product Manager for jaw crushers. transport it even to the deepest underground mines.

Issue 04 | 2014 www.advanced-mining.com 94


NEWS & REPORTS

Safety is one of the key focus areas for Metso when


designing a new crusher. The C130 features optional, easy-
About Metso
to-open composite flywheel guards that allow quick and Metso is a leading process performance provider, with
safe access to all service points. The standard delivery customers in the mining, oil and gas, and aggregates
includes lifting tools for jaw dies, cheek plates and a toggle industries. Metso‘s cutting-edge services and solutions
plate, all contributing to operational safety. improve availability and reliability in minerals processing
and flow control, providing sustainable process and profit
improvements. Metso is listed on the NASDAQ OMX
Easy to customize with options Helsinki, Finland. In 2013, Metso‘s net sales totaled EUR
3.8 billion. Metso employs approximately 16,000 industry
The Nordberg C130‘s operating speed is 220 rpm and experts in 50 countries. Expect results.
the closed side setting between 100-250 mm (4‘‘-10‘‘).
The operational weight is 40,100 kg (88,500 lbs), excluding
options. FOR MORE INFORMATION AND CONTACT:

In addition to the composite guards, the new C130 can


be customized to any application with options such as Metso Mining and Construction
a wear-protected feed chute, an integrated motor bed Ilkka Somero
with electric drive, a hydraulic setting adjustment, a rock Product Manager
Jaw crushers
breaker and a boom combination, and a IC1000 process Jussi Ollila
Tel. + 358 50 317 0769
automation package, just to mention a few. Vice President
eMail: ilkka.somero@metso.com
Global Communications
Tel. +358 20 484 3212
The clearly bigger cavity volume of the Nordberg eMail: jussi.ollila@metso.com
C130 jaw novelty ensures constant, high crushing Internet: www.metso.com
capacities (Photo: Metso)

Issue 04 | 2014 www.advanced-mining.com 95


NEWS & REPORTS
Metso Mining and Construction

Metso introduces the world‘s most efficient


secondary crusher:
Nordberg GP7
The new high-power crusher
includes a constant feed opening,
steep cavity and a wide range of
effective strokes.
Metso continues to expand its range of high
capacity crushers by launching Nordberg GP7 (in
the picture), its largest Nordberg GP secondary
gyratory crusher to date. The new 58-ton (128 000
lbs) crusher features the most ideal combination
of feed opening, cavity design and capacity
available on the market. This ensures high
crushing performance with even the hardest feed
and helps maintain operational costs
low. In addition, the crusher is safe to
operate and maintain.

Nordberg GP7 is well suited for both


mining and aggregates applications.
It can be fed with a large primary crusher such
as the Nordberg C200 jaw crusher or Nordberg
SUPERIOR primary gyratory crusher, and followed
by a Nordberg HP6 cone crusher for tertiary
crushing.

Constant feed opening offers


significant advantages
The Nordberg GP7 secondary gyratory crusher
features a large feed opening of 450 mm (18“),
which remains constant throughout the lifetime
of the liners. This is one of the most significant
benefits of the new crusher. The constant feed Metso introduces the world‘s most efficient
opening ensures steady performance and secondary crusher: Nordberg GP7. The new high-power
stable end-product quality, which translate crusher includes a constant feed opening, steep cavity
into predictable revenue and excellent process and a wide range of effective strokes. (Photo: Metso)
throughput.

Issue 04 | 2014 www.advanced-mining.com 96


NEWS & REPORTS
High power meets flexibility The Nordberg GP7 secondary gyratory crusher has
exactly the same footprint as the Symons 7‘ and similar
crushers which makes replacement of an old crusher very
Nordberg GP7 has seven strokes available as standard.
easy.
The possibility to select a suitable combination from the
strokes (25 - 50 mm, 1 - 2“) ensures perfect adaptability for
any application.

The steep cavity and easily changeable stroke ensures


About Metso
high performance when using a power rating as high as Metso is a leading process performance provider, with
550 kW. In fact, Nordberg GP7 has the highest power rating customers in the mining, oil and gas, and aggregates
in its size class. And thanks to the robust design specific to industries. Metso‘s cutting-edge services and solutions
Nordberg GP, the GP7 adapts for varying feed conditions. improve availability and reliability in minerals processing
and flow control, providing sustainable process and profit
improvements. Metso is listed on the NASDAQ OMX
Safe to operate and maintain Helsinki, Finland. In 2013, Metso‘s net sales totaled EUR
3.8 billion. Metso employs approximately 16,000 industry
experts in 50 countries. Expect results.
The limited number of service points can be accessed
safely and easily. As with all Nordberg GP crushers,
Nordberg GP7 is delivered with all tools required for
safe maintenance work. Process control is based on an
advanced Metso IC automation that provides easy, safe,
and trouble-free operation.

FOR MORE INFORMATION AND CONTACT:

Metso Mining and Construction


Jarno Pohja
Global Product Manager
GP crushers
Tel. + 358 400 375 840 Jussi Ollila
Vice President
eMail: jarno.pohja@metso.com
Global Communications
Tel. +358 20 484 3212
eMail: jussi.ollila@metso.com
Internet: www.metso.com

Metso introduces the world‘s most efficient


secondary crusher: Nordberg GP7. The new high-power
crusher includes a constant feed opening, steep cavity
and a wide range of effective strokes. (Photo: Metso)

Issue 04 | 2014 www.advanced-mining.com 97


NEWS & REPORTS
Metso Mining and Construction

Metso introduces the world‘s largest cone


crusher, MP2500, to respond to the mining
industry‘s efficiency challenge

Metso introduces the world‘s largest cone crusher, MP2500, to respond


to the mining industry‘s efficiency challenge. (Photo: Metso)

The first MP2500 cone crusher will be operational at First Quantum Minerals Ltd
Sentinel mine in Zambia early 2015.
The global mining industry is striving to develop more
energy and cost efficient technologies for minerals
Efficient crushing saves energy
processing. As ore grades decline, more and more ore
MP2500_2.jpgThe MP2500 was selected for Sentinel
needs to be processed to obtain the same amount of the
because it can process large volumes of rock as single
valuable mineral and to meet production targets. This
machine. It saves costs as fewer crushers, related
equation often results in increased processing costs and
infrastructure and maintenance are needed for achieving
can prove problematic for miners.
the same or increased amount of production.
Metso is responding to the customer challenge by
Because the MP2500 crusher has the largest feed
developing larger and more energy efficient equipment for
opening ever made, it can crush bigger chunks of rock. Its
minerals processing. One result of this work, the world‘s
ability to crush rock further than the traditional crushers
largest cone crushers, the MP2500, will be shipped to First
decreases energy consumption in the later parts of the
Quantum Minerals Ltd (FQML) Sentinel Mine in Zambia.
process.
The crushers will be fully operational in early 2015. The
crusher order, worth more than EUR 10 million, was booked
in Metso‘s orders received in Q1 2013.

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NEWS & REPORTS

The MP2500 was selected for Sentinel


because it can process large volumes of
rock as single machine. It saves costs as
fewer crushers, related infrastructure and
maintenance are needed for achieving the
same or increased amount of production.
(Photo: Metso)

Less equipment leads


to improved safety
The development of the
MP2500 cone crusher resulted
in innovations in the area of
health and safety, many based
on discussions with FQML. The
most important result is based
on the fact that there is less
equipment installed at the mine
site thus generating less need
for maintenance and limiting the
number of times personnel has
to conduct work at any single
equipment.

Serviceability and ease of


maintenance was also a focus
during the design. Since the part
was so large, Metso developed a
new method to remove the socket
which eliminates heating of the
part in a difficult working space.
This method also eliminates
process variables associated
with socket removal and reduces
the overall stress on both the
socket and main shaft. Metso has
The MP2500 cone crusher is designed for use in a patent pending for this new concept. Metso also refined
secondary and tertiary crushing. It links easily with other the existing jackbolt locknut design to reduce the amount
Metso products to create a simplified, cost effective of manual work and replaced it with hydraulics to simplify
process flow for high production sites. Larger equipment the same work.
reduces the number of crushers to install since there is
more throughput from each crusher. To duplicate the
performance of two (2) MP2500‘s would require four (4)
smaller MP1250‘s and all associated infrastructure.

Issue 04 | 2014 www.advanced-mining.com 99


NEWS & REPORTS
Metso is assisting Sentinel mine to guarantee the
efficient operation of the new MP2500 by stationing full- About Metso
time field service engineers on-site for one year after
commissioning and by stocking critical spare parts in Metso is a leading process performance provider, with
Metso‘s distribution center in South Africa as well on-site. customers in the mining, oil and gas, and aggregates
industries. Metso‘s cutting-edge services and solutions
First Quantum Minerals Ltd. is an established and improve availability and reliability in minerals processing
rapidly growing mining and metals company operating and flow control, providing sustainable process and profit
seven mines and developing five projects worldwide, improvements. Metso is listed on the NASDAQ OMX
currently producing copper, nickel, gold, zinc, and platinum Helsinki, Finland. In 2013, Metso‘s net sales totaled EUR
group elements. In addition, FQML is developing projects 3.8 billion. Metso employs approximately 16,000 industry
in Zambia, Panama and Peru that when complete, will experts in 50 countries. Expect results.
increase their annual copper production capacity to more
than 1.3 million tonnes per annum.
FOR MORE INFORMATION AND CONTACT:
Metso Mining and Construction
João Ney Colagrossi Kevin Graney
President Project manager
Minerals business area Minerals business area
Tel. +55 15 2102 1301 Tel. +1 262 717 2690
eMail: joao.colagrossi@metso.com eMail: kevin.graney@metso.com

Kenneth Brame Jussi Ollila


SVP Vice President
Minerals business area Global Communications
The first MP2500 cone crusher will be operational Tel. +1 717-849-7450 Tel. +358 20 484 3212
at First Quantum Minerals Ltd Sentinel mine in Zambia eMail: kenneth.brame@metso.com eMail: jussi.ollila@metso.com
early 2015. (Photo: Metso)
Internet: www.metso.com

Issue 04 | 2014 www.advanced-mining.com 100


NEWS & REPORTS
Sandvik Construction
Sandvik’s New Prisec TM 3 CI531 & CI532 HSI
crushers (Photos: Sandvik Construction)

Sandvik’s
New Prisec TM 3 CI531 & CI532 HSI crushers

S andvik Construction is pleased to announce the launch of the all new CI531 primary and
CI532 secondary, Prisec TM 3 Horizontal Shaft Impact (HSI) crushers. These new generation
crushers provides customers with a low capital cost solution, optimum performance and good
cubical shape, whilst ensuring the lowest operating cost per ton for a wide range of materials
and applications.
The latest additions to the CI500 Prisec TM Horizontal
Shaft Impactor (HSI) range of crushers, the Prisec TM
Exceptional reduction ratios
3 primary CI531, and the secondary CI532, have been
Sandvik’s revolutionary all new design of crushing
developed to deliver exceptional rates of productivity and
chamber ensures even greater reduction ratios than
efficiency. As with the rest of the Prisec TM range these
have been previously obtainable. Furthermore the Prisec
new HSI crushers possess the ability to be configured into
TM 3 crushers are able to easily produce impressive
either a primary or secondary crusher operating mode and
reduction ratios through the use of two uniquely designed
with this unique, exclusive to Sandvik, patented design,
curtains, which have traditionally required a three curtain
providing customers with unparalleled adaptability.
configuration crusher. As well as enhanced productivity,
Additionally single stage crushing is also a possibility with
this means fewer wear parts and reduced maintenance.
the ability to recirculate material to the primary versions of
the crushers.

Issue 04 | 2014 www.advanced-mining.com 101


NEWS & REPORTS
Energy efficient overload protection Easy and Safe maintenance
The CI531 and CI532 Prisec TM 3 are equipped with A unique key safety interlock system ensures safe
an infinite hydraulic curtain adjustment combined with maintenance of the crusher and prevents accidental
a brake positioning system which relieves pressure, and opening of the crusher and inspection doors even in
setting, when un-crushable objects enter the crusher. multiple installations. It also allows the ability to raise
No hydraulic power is required during normal operation, curtains during operation without stopping the crusher
thus saving on operating power and reducing total power to clear blockages, and re-set automatically to operating
consumption. Both first and second curtains are infinitely setting. This maximizes uptime and reduces the need for
adjustable via the Sandvik’s patented adjustment / braking heavy lifting gear and operator / maintenance intervention,
system which is located on the cross beams of the crusher. thereby reducing further Health & Safety risks.
This system gives hydraulic adjustment of both curtains,
via the standard supply electric hydraulic power pack.

Maximum uptime, Maximum breakage


Dealing with crusher blockages Through the modularized nature of the Prisec TM 3
range, wear parts can be turned for maximum life/usage
Crusher blockages have always historically been a with the same size being used across the whole range of
problem, especially when operating in a primary mode. crushers. In addition, Sandvik’s world leading technology
Removal of the blockage, with the combined downtime and in the hammer and liner material composition provides
health and safety risks encountered, are now eliminated options far surpassing old industry standard of manganese,
with the new generation Prisec TM 3 crusher. Due to the resulting in even lower operating cost per ton and the ability
exceptional features of the crushers no stopping of the to operate efficiently in a variety of materials, especially
crusher is necessary, with no operator intervention inside recycling applications.
the crusher, no heavy lifting gear required, all resulting
in maximum uptime and reduced health and safety
problems.
Customer focused development
The two new rugged, high quality HSI crushers offer
Rotor and hammer design customers world leading benefits and advantages. Low
operating cost per ton, which combined with granted
The rotor and hammers can be considered as the heart patented technology, places Sandvik Construction at the
of the crusher; this is why those used on the Prisec TM 3 forefront of HSI design and development.
range are both robust and efficient. Rotors have superior
weight and design, essential for delivering the high inertia
required for optimum crusher performance, thus ensuring
stability and smooth operation during production. The Sandvik
unique “banana” shaped self-sharpening hammer design Sandvik is a global industrial group with advanced
products and world-leading positions in selected areas –
helps to keep the contact heads sharper during operation, tools for metal cutting, equipment and tools for the mining
resulting in more effective shearing of the incoming and construction industries, stainless materials, special
material, and hence improved production. alloys, metallic and ceramic resistance materials as well
as process systems. In 2013 the Group had about 47,000
employees and representation in 130 countries, with annual
sales of about 87,000 million SEK.

Contact: Sandvik Construction


Sandvik Construction is a business area within the
Sandvik Construction Sandvik Group that provides solutions and applications
Rowan Dallimore for the rock processing and construction industries,
encompassing businesses like surface rock quarrying,
Product Manager Impact Crushers tunneling, excavation, demolition, road building, recycling
Stationary Crushing and Screening, and civil engineering. The range of products includes rock
Tel. +44 1761 239249 tools, drilling rigs, breakers, bulk materials handling and
crushing and screening machinery. In 2013 sales amounted
eMail: rowan.dallimore@sandvik.com to approximately 8.6 BSEK, with 3 200 employees.

Issue 04 | 2014 www.advanced-mining.com 102


NEWS & REPORTS
Sandvik Construction
Sandvik Construction gives Chinese launch to QI441
Prisec™ Impactor (Photos: Sandvik Construction)

Sandvik Construction gives Chinese launch to


QI441 Prisec™ Impactor

T he New Premium mobile Prisec™


Impactor offers unparalleled flexibility
and performance as a primary or secondary
The new QI441 model also retains many
beneficial features introduced on the
crusher. This development further enhances QI440 such as:
Sandvik’s extensive, and extremely versatile,
crusher portfolio. • Direct drive system for optimum fuel economy and
low operating costs
The QI440 is already proven in its class for offering
• Large feed hopper with highly efficient pre-
superb product shape, high productivity and ease of
screening
maneuverability. The new Premium QI441 model is now
• Underpan feeder to protect the main product
set to offer customers unparalleled flexibility in both
conveyor from high velocity material from the rotor
primary and secondary applications through the use of the
• User friendly PLC control system and color screen
revolutionary CI421 Prisec™ Impactor box.
for ease of operation
• Inlet opening may be raised by remote control to
The patented Prisec™ crushing chamber has been
alleviate blockages
designed by Sandvik Construction to enable the base
• Overband magnet, pre-screen and ceramic blow
crusher to be easily switched between primary and
bars as standard
secondary mode, thereby giving the customer virtually two
• Low wear, easy maintenance and a low cost per ton
machines from one unit. The two hydraulically assisted
operation
curtains can be readily adjusted to allow the production of
a wide range of high quality product sizes.

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NEWS & REPORTS
The versatility of the QI441 is further ensured by a
comprehensive range of optional extras that allows the Sandvik
crusher to precisely match the demands of the customer’s Sandvik is a global industrial group with advanced
specific application; these include a unique Doublescreen products and world-leading positions in selected
double-deck hanging screen with recirculation system. This areas – tools for metal cutting, equipment and tools
for the mining and construction industries, stainless
is of particular benefit as conventional hanging screens materials, special alloys, metallic and ceramic
are often a limiting factor with high capacity impactors, resistance materials as well as process systems.
forcing the customer into an expensive secondary screen In 2013 the Group had about 47,000 employees and
purchase. However, the on-board Doublescreen system is representation in 130 countries, with annual sales of
designed to match the maximum capacity of the crusher, about 87,000 million SEK.
thus allowing the production of accurately sized products
Sandvik Construction
for immediate use at source from one machine.
Sandvik Construction is a business area within
the Sandvik Group that provides solutions and
The QI441 Prisec™ is the latest addition to Sandvik applications for the rock processing and construction
Construction’s Premium range of tracked impact crushers, industries, encompassing businesses like surface
providing customers with an extensive mobile crushing rock quarrying, tunneling, excavation, demolition,
solution whatever the application. Available in a heavy duty road building, recycling and civil engineering. The
and compact format, all models possess high reduction range of products includes rock tools, drilling rigs,
breakers, bulk materials handling and crushing and
ratios giving customers the best possible product shape, screening machinery. In 2013 sales amounted to
high productivity, low wear, easy maintenance and a low approximately 8.6 BSEK, with 3 200 employees.
cost per ton.

Contact:
Sandvik Construction
Melissa Baker
Marketing Communications,
Mobile Crushers and Screeners
Tel. +44 (0) 1283 212121
eMail: melissa.baker@sandvik.com
Internet: www.sandvikmobiles.com

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NEWS & REPORTS
Sandvik Construction
Specialist Soft Rock Drill Bit for drilling in softer and less
abrasive rock (Photos: Sandvik Construction)

Specialist Soft Rock Drill Bit for drilling in


softer and less abrasive rock
S andvik has traditionally, and
to great industry acclaim,
developed an extensive range
of drilling bits for the toughest
applications in harder rock.
However, the latest Sandvik
development in drill bits sees
the launch of a new button drill
bit that is purpose designed for
the requirements of customers
drilling in softer and less abrasive
rock. The new Soft Rock Drill Bit
has been specifically developed
to drill fast in softer and less
abrasive applications, thereby
providing customers with a cost
effective and speedy solution.
All Sandvik rock tools for drilling have
been designed to transmit intensive impact
energy into the rock with the least possible
loss of energy. This sound design principal
has resulted is good rock breakage, high
penetration rates and high productivity,
as Sandvik customers world-wide are
able to testify. Together with optimal hole
quality, great reliability and long service
life, customers have been provided with the
best possible blasting results, outstanding
drill-steel economy, and low total cost-of-
ownership.

Despite the undoubted quality and profit


enhancing capabilities of the Sandvik drill-
bits, the primary focus has traditionally been
on the development of products for drilling
in harder and more abrasive rocks. The
new Sandvik Soft Rock Drill Bit, however,
has been specifically designed to deal with Sandlock makes it easier, faster and safer to exchange
crusher wear parts (Photos: Sandvik Construction)
customer requirements where the rock is
not as hard or abrasive, and has thus been
purpose built to be able to drill fast in these
softer and less abrasive applications.

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NEWS & REPORTS
Due to its specialized development, drawing on Sandvik’s
unprecedented industry know-how, the Soft Rock Drill Bit Sandvik
enables easier rock penetration, facilitating enhanced Sandvik is a global industrial group with advanced
drilling productivity in softer and less abrasive rock types. products and world-leading positions in selected
The focus on productive drilling in these rock types means areas – tools for metal cutting, equipment and tools
that drilling is more easily accomplished as well as being for the mining and construction industries, stainless
materials, special alloys, metallic and ceramic
faster, and cheaper, as the tools are not worn so intensely. resistance materials as well as process systems.
Furthermore the new button bits for softer and less abrasive In 2013 the Group had about 47,000 employees and
applications are designed not to be re-grinded; a feature representation in 130 countries, with annual sales of
specifically requested by customers involved in drilling in about 87,000 million SEK.
these materials.
Sandvik Construction
Due to the speed of drilling the Soft Rock Drill Bit Sandvik Construction is a business area within
the Sandvik Group that provides solutions and
facilitates it will undoubtedly prove to be ideal for the applications for the rock processing and construction
requirements of both surface and underground limestone industries, encompassing businesses like surface
quarries. rock quarrying, tunneling, excavation, demolition,
road building, recycling and civil engineering. The
range of products includes rock tools, drilling rigs,
breakers, bulk materials handling and crushing and
Key features and benefits of the Soft screening machinery. In 2013 sales amounted to
approximately 8.6 BSEK, with 3 200 employees.
Rock Drill Bit include:
• High penetration rate due to conical buttons giving
Sandlock makes it easier, faster and safer to exchange
more drill meters per shift. crusher wear parts (Photos: Sandvik Construction)
• Sandvik is able to provide the whole drill string –
from rods and shank adapters to drill bits – ensuring
consistency, and simplicity, of operation and
aftermarket care.
• The drill bit is optimized for the specific application.
• High-end technology manufacturing, using Sandvik
materials and know-how.
• High quality and cost effective drill bit, purpose
designed for the application.
• Not designed for re-grinding.
• Design of frontal grooves allows efficient flushing
and sludge disposal.

Contact:
Sandvik Construction
Maria Davidson
Marketing Communication Specialist
Tools, Consumables & Services
Sandvik Construction
Office Phone: +46 26 26 2110
Mobile: +46 70 616 7969
eMail: maria.davidson@sandvik.com
Internet: www.sandvikmobiles.com

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NEWS & REPORTS
Sandvik Construction Changing the new mainshaft sleeve only requires a torque wrench
and a hand driven oil pump (Photos: Sandvik Construction)

Sandvik Construction launches


innovative spare parts

S andvik Construction had give the Chinese launch to three brand new spare parts aimed at
enhancing the performance of Cone Crushers at Bauma China. The three parts include the
Mainshaft Sleeve, Spider Bushing and Step Components. “There is a market need for parts
that improve safety during maintenance and significantly reduce downtime”, explains Jesper
Persson, Vice President Crusher Spare & Wear Parts, Sandvik Construction.
Keeping cone crushers running with as short and as only requires a torque wrench and a hand driven oil pump -
few maintenance stops as possible is critical for Sandvik’s which also makes the changing process safer.
customers, with the Mainshaft Sleeve, the Spider Bushing
and the Step Components being important parts affecting With a specifically developed alloy the new Spider
cone crusher performance. Now, Sandvik has taken these Bushing is designed to better resist abrasion. This means
parts to the next level. fewer changes and an increased lifespan by up to 100%.

The new Mainshaft Sleeve, for example, can be The all-new Step Components are partly broken in during
changed in less than 15 minutes: this being an 80% quicker manufacturing enabling Cone Crushers to be broken in
change when compared to current Mainshaft Sleeves on up to 80% faster, whilst new oil grooves have also been
the market. The benefits for users of cone crushers are developed to improve lubrication, which reduces wear and
easy to see; for a cone crusher running at a capacity of friction considerably.
250 tons per hour, this rapid change would mean being
able to produce 310 tons during the 75 minutes production Of the development of the three brand new spare
time gained. With the new design from Sandvik there is no parts, Jesper Persson states: “Knowing our customers’
heating or grinding required - the new simplified procedure challenges, and focusing on safety, we have developed

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NEWS & REPORTS

spare parts that simplify the whole maintenance process


and free up production time.”
Sandvik
Sandvik is a global industrial group with advanced
products and world-leading positions in selected
The new spare parts can be used for most of Sandvik’s areas – tools for metal cutting, equipment and tools
Cone Crushers, including: CH420, CH430, CH440, CH660 as for the mining and construction industries, stainless
well as CS420, CS430, CS440 and CS660. materials, special alloys, metallic and ceramic
resistance materials as well as process systems.
In 2013 the Group had about 47,000 employees and
representation in 130 countries, with annual sales of
about 87,000 million SEK.
Contact: Sandvik Construction
Sandvik Construction Sandvik Construction is a business area within
the Sandvik Group that provides solutions and
Maria Davidson
applications for the rock processing and construction
Marketing Communication Specialist industries, encompassing businesses like surface
Tools, Consumables & Services rock quarrying, tunneling, excavation, demolition,
Sandvik Construction road building, recycling and civil engineering. The
range of products includes rock tools, drilling rigs,
Office Phone: +46 26 26 2110 breakers, bulk materials handling and crushing and
Mobile: +46 70 616 7969 screening machinery. In 2013 sales amounted to
eMail: maria.davidson@sandvik.com approximately 8.6 BSEK, with 3 200 employees.
Internet: www.sandvikmobiles.com

Changing the new mainshaft sleeve only requires a torque wrench


and a hand driven oil pump (Photos: Sandvik Construction)

Issue 04 | 2014 www.advanced-mining.com 108


NEWS & REPORTS
Sandvik Construction The Tiger series consists of two models: Tiger DG700 for hole sizes of 64 – 115 mm
and Tiger DG800 for hole sizes of 64 –127 mm (Photos: Sandvik Construction)

Sandvik Tiger DG surface top hammer drills


provide a leap into productivity

S andvik Construction has added a new productive and user-friendly rig series to their standard
surface top hammer drills. The new series offers well-proven technical solutions that supply
top-rates of productivity and operator safety at economical initial investment levels. The Tiger
series rigs are designed for applications such as road cutting, pipeline drilling and foundation
drilling, as well as production drilling in medium-sized quarries.
The Sandvik Tiger series rigs are hydraulic, self- in uneven terrain. They are equipped with a fixed boom,
propelled, self-contained, crawler based surface drilling an efficient rod handling system, and tried and tested,
rigs. They represent highly functional and reliable North patented, high performing Sandvik rock drills which provide
European machine design at its best. Offering substantial continuous excellent rates of penetration. In addition, the
power and strength for excellent performance, the Tiger advanced rock drilling control system guarantees smooth
rigs are designed and engineered to meet the ever-growing collaring thereby improving the rock tools’ service life,
productivity needs of modern day drilling. The Sandvik Tiger delivering better hole quality and thus improved blasting
series is an excellent choice when a productive, robust, results.
high performance basic machine is required.
With its tailor-made user interface, the Sandvik Tiger
Featuring a robust structure, a low center of gravity and allows all drilling functions to be handled with a single
heavy-duty tracks with an efficient guide system, the Tiger joystick control, with all drilling parameters being easily
rigs offer excellent stability and top-class balance even adjusted from the cabin. In addition to being ROPS and

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NEWS & REPORTS
FOPS certified, the cabin is also soundproof, keeping the
noise level well under the limit of 85 dBA. Large windows Sandvik
offer an unobstructed view to the drilling spot, and the Sandvik is a global industrial group with advanced
safety grid on the windshield protects operators from products and world-leading positions in selected areas –
falling objects. tools for metal cutting, equipment and tools for the mining
and construction industries, stainless materials, special
alloys, metallic and ceramic resistance materials as well
The Tiger series is equipped with a 179 kW TIER2 engine as process systems. In 2013 the Group had about 47,000
with a large fuel tank of 425 liters which maximizes drilling employees and representation in 130 countries, with annual
time. Six working lights are situated at the front of the sales of about 87,000 million SEK.
machine, with two at the rear, thus guaranteeing efficient
operation even during limited light. As with all Sandvik Sandvik Construction
drill rigs, the new Tiger series is also designed with ease of Sandvik Construction is a business area within the
maintenance in mind. All daily maintenance points are on Sandvik Group that provides solutions and applications
for the rock processing and construction industries,
the ground-level, and components are placed within easy encompassing businesses like surface rock quarrying,
reach. tunneling, excavation, demolition, road building, recycling
and civil engineering. The range of products includes rock
The Tiger series consists of two models: Tiger DG700 for tools, drilling rigs, breakers, bulk materials handling and
hole sizes of 64 – 115 mm and Tiger DG800 for hole sizes of crushing and screening machinery. In 2013 sales amounted
to approximately 8.6 BSEK, with 3 200 employees.
64 –127 mm.

SANDVIK TIGER IN BRIEF DG700 DG800 Contact:


64 - 115 mm 64 - 127 mm
Hole Diameter Sandvik Construction
(2 ½” - 4 ½”) (2 ½” - 5”)
Katri Miss
38, 45 or 51 mm 38, 45 or 51 mm
Rock Tools Marketing Communications Manager
(1 ½ ”, 1 ¾ and 2” ) rods (1 ½ ”, 1 ¾” and 2” ) rods
Surface Drilling and Tunneling
Rock Drill: HL710, 19,5 kW HL810T, 21 kW
Sandvik Construction
Engine Output 179kW 179kW Office Phone: +358 205 44 4029
Flushing Air 8,1 m3/min, up to 10 bar 9,6 m3/min, up to 10 bar Mobile: +358 50 3609969
eMail: katri.miss@sandvik.com
Production Capacity 1,0 Mt/year 1,1 Mt/year
Internet: www.sandvikmobiles.com
Total Weight 14 700 kg 14 700 kg

Sandvik Tiger DG
(Photos: Sandvik)

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NEWS & REPORTS

Atlas Copco:
Atlas Copco Underground Rock Excavation

Atlas Copco’s Minetruck MT42 gets


major upgrade

Atlas Copco’s popular Minetruck MT42 has been upgraded with a range of new features for optimizing
its productivity as well as meeting emission regulations (Photo: Atlas Copco)

T he popular 42-tonne truck from the Atlas Copco Minetruck range looks set to embark on another
successful journey following a major upgrade for increased productivity, safety and sustainability.

Atlas Copco’s Minetruck MT42 was introduced to the affecting either ground clearance or visibility for the rear
market in 2009, and has since been a faithful workhorse for view camera. The gate is hydraulically operated and the
mines around the world. Now a range of new improvements status of the gate’s position is presented for the operator
has given this 42-tonne capacity vehicle the means to beat on the display in the cabin.
its own high productivity record.

The most striking upgrades are a newly designed box


with an innovative tailgate solution and a new engine Tier 4 final engine
alternative fulfilling engine emission regulations.
The new engine alternative for Minetruck MT42, the
Cummins QSX15, meets the exhaust emission requirements
of both EPA Tier 4 final and EU Stage IV, moving forward
New box with tailgate to meet near-zero emission levels. Compared to Tier 3
emission levels the new engine represents a 90 percent
The new box is made of high strength steel. It has the reduction for both PM (particulate matter) and NOx
same physical envelope size as the previous model, but (nitrogen oxides).
with a reduced dump height. The geometry is new with
optimized internal plate angles, making it easier for material The engine installation is fully integrated into the design
to be released. of the Minetruck MT42 and the Atlas Copco’s Rig Control
System, RCS. As an example, the status of the particulate
In addition, the new box is equipped with an innovative filter and the level of the diesel exhaust fluid tank can be
tailgate, which acts as a spill guard. The tailgate folds monitored on the display in the cabin.
down automatically behind the box before dumping without

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NEWS & REPORTS

The engine alternative is only suitable for markets with Atlas Copco Underground Rock Excavation is a division
supply of Ultra Low Sulphur Diesel (ULSD), and low ash within Atlas Copco’s Mining and Rock Excavation Technique
engine oil. business area. It develops, manufactures, and markets a
wide range of tunneling and mining equipment for various
underground applications worldwide. The division focuses
strongly on innovative product design and aftermarket
Retarder for higher speed support systems, which give added customer value. The
divisional headquarters and main production center is in
The Minetruck MT42 is also prepared for an optional Örebro, Sweden.
electromagnetic retarder braking system. When hauling
downhill, the retarder creates resistance and retardation,
providing wear-free braking. Under the right conditions it
can also allow for a higher speed, resulting in increased
productivity. This solution can be especially useful in FOR MORE INFORMATION AND CONTACT:
applications with a high degree of haulage downhill with
Atlas Copco Underground Rock Excavation
load, such as haulage of waste rock fill or in cut and fill
Marcus Lundbergh,
applications. Product Manager,
Telefon: +46 (0)70 191 5781
“All these new features make this truck even better eMail: marcus.lundbergh@se.atlascopco.com
when it comes to productivity, safety, reliability and Patrik Johansson,
sustainability”, says Marcus Lundbergh, Product Manager Project Leader Marketing Communications
at Atlas Copco. “It’s all about moving as much ore as Telefon: +46 (0)70 602 1249
eMail: patrik.johansson@se.atlascopco.com
possible in a safe and controlled manner and the upgraded
Internet: www.atlascopco.com
Minetruck MT42 is unmatched in doing that.”

Atlas Copco says it will be ready to start deliveries of the


new Minetruck MT42 in 2015.

The innovative tailgate solution folds down behind


the box before dumping without affecting either ground
clearance or visibility for the rear view camera (Photo:
Atlas Copco)

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NEWS & REPORTS

Atlas Copco:
Surface and Exploration Drilling

Increased safety for surface drillers with


Atlas Copco’s new protective guard

A tlas Copco has introduced a new protective guard for its surface drill rigs to give
operators added protection from moving parts.

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NEWS & REPORTS

The risk of working close to moving parts on any


machine is obvious, and most operators around the world Atlas Copco is a world-leading provider of sustainable
productivity solutions. The Group serves customers with
are required to follow strict safety regulations. Despite
innovative compressors, vacuum solutions and air treatment
this, however, accidents still occur. systems, construction and mining equipment, power tools
and assembly systems. Atlas Copco develops products and
At Atlas Copco, safety is a priority issue and the company service focused on productivity, energy efficiency, safety and
is committed to ensuring that its products are as safe as ergonomics. The company was founded in 1873, is based in
possible. In line with this policy, it has now taken steps Stockholm, Sweden, and has a global reach spanning more
to provide added protection for rock drillers by launching than 180 countries. In 2013, Atlas Copco had revenues of BSEK
a protective guard for its surface drill rigs. This concept 84 (BEUR 9.7) and more than 40 000 employees.
targets the potential risk of getting too close to the rotating
drill rod while the drill rig is in operation.
Surface and Exploration Drilling is a division within Atlas
Copco’s Mining and Rock Excavation Technique business
The slim line guard does not impair visibility or interfere
area. It develops, manufactures, and markets rock and
with either the drilling operation or the rig’s performance.
exploration drilling equipment for various applications in civil
Neither is it a hindrance to serviceability as it can be and geotechnical engineering, quarries and both surface as
easily opened using a standard wrench. Moreover, the well as underground mines worldwide. Atlas Copco‘s strong
lower section of the guard is made of rubber, allowing for focus on innovative product design and service support
flexibility when drilling in different positions and in difficult systems gives added customer value. The main production
formations. centers are in Sweden, Italy, Austria, India, Japan and China.
The divisional headquarters is in Märsta, Sweden.
On drill rigs that can be used for toe-hole drilling, the
guard incorporates an extension on one side of the boom
to give extra protection to the operator while the boom is in
the horizontal position. Parallel with this, the boom systems
on the rigs have been strengthened to accommodate the
extra weight of the guard.

Developed in accordance with the new EU standard,


EN 16228, the protective guard will be available on Atlas
Copco surface drill rigs that are sold to affected countries
and that are scheduled for delivery after 30 November.

FOR MORE INFORMATION AND CONTACT:

Atlas Copco Surface and Exploration Drilling


Mattias Hjerpe, Product Manager
Surface Drillin,
Phone: +46 19 670 72 70
Mobile: +46 (0)70 265 34 86
eMail: mattias.hjerpe@se.atlascopco.com
Sandra Lee, Communications Professional
Surface Drillin
Phone: +46 (0)19 503 1240
Mobile: +46 (0)73 337 8028
eMail: sandra.lee@se.atlascopco.com
Internet: www.atlascopco.com

Issue 04 | 2014 www.advanced-mining.com 114


NEWS & REPORTS

Atlas Copco:
Atlas Copco Underground Rock Excavation

Atlas Copco’s low profile loader gets


enclosed cabin

Atlas Copco’s Scooptram ST7LP low profile loader – previously supplied with a canopy – has now
been upgraded with a fully enclosed operator’s cabin.

Operators using 7-tonne loaders in low seam applications cabin is a result of a close dialogue with different mining
can now look forward to the protection of a fully enclosed, companies.”
FOPS/ROPS approved cabin. This is the latest upgrade on
the Atlas Copco Scooptram ST7LP, which was previously Atlas Copco is the only equipment supplier to offer a
supplied with a canopy. The result is a more comfortable cabin in the 7-tonne low profile segment.
working environment with air conditioning, a spacious foot
box and a lower noise level.

“The working environment


for operators becomes more
and more important to our
customers”, says Franck
Boudreault, Product Manager
at Atlas Copco. “This new

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NEWS & REPORTS
Scooptram ST7LP is a low profile 6.8 tonne capacity
loader for demanding conditions in narrow vein mining. It Atlas Copco is a world-leading provider of sustainable
is 1.4 m high and 8.5 m long and designed for back heights productivity solutions. The Group serves customers with
as low as 1.6 m. It has a short power frame and a long innovative compressors, vacuum solutions and air treatment
wheel base which makes it easy to maneuver. systems, construction and mining equipment, power tools
and assembly systems. Atlas Copco develops products and
Apart from the full functionality of the Atlas Copco RCS service focused on productivity, energy efficiency, safety and
control system it also has a unique traction control system ergonomics. The company was founded in 1873, is based in
that minimizes wheel spin when entering the muck pile. Stockholm, Sweden, and has a global reach spanning more
than 180 countries. In 2013, Atlas Copco had revenues of BSEK
This improves penetration, enables one passloading and
84 (BEUR 9.7) and more than 40 000 employees.
significantly reduces tire costs.

Atlas Copco Underground Rock Excavation is a division within


Atlas Copco’s Mining and Rock Excavation Technique business
FOR MORE INFORMATION AND CONTACT: area. It develops, manufactures, and markets a wide range
of tunneling and mining equipment for various underground
Atlas Copco Underground Rock Excavation applications worldwide. The division focuses strongly on
Franck Boudreault innovative product design and aftermarket support systems,
Product Manager which give added customer value. The divisional headquarters
Telefon: +46 76 86 040 69 and main production center is in Örebro, Sweden.
eMail: franck.boudreault@se.atlascopco.com
Patrik Johansson
Project Leader Marketing Communications
Telefon: +46 (0)70 602 1249
eMail: patrik.johansson@se.atlascopco.com
Internet: www.atlascopco.com

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NEWS & REPORTS

Atlas Copco:
Atlas Copco Drilling Solutions

releases DM 75 for large range rotary


blasthole market

A tlas Copco is pleased to introduce the latest in the rugged and reliable Drillmaster (DM) line.
Designed to fill the gap between the DML and the Pit Viper 275, Atlas Copco’s DM 75 is now available
in non-Tier 4 markets.

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NEWS & REPORTS
Manufactured in Nanjing, China, the DM 75 is suited for machine had a diesel engine, and averaged about 80-90
rotary drilling of 9“ to 10-5/8“ (229 to 270 mm) holes, with low liters per hour of fuel.
and high pressure compressor options. The component
layout and spacious electric over hydraulic cab are taken Depending on need, customers can order the DM 75
directly from its big brothers in the DM line. with an 1800 CFM (52 cubic meter per min) compressor for
the electric model and a 1900 CFM (52 cubic meter per min)
Having already been put to the test in Eastern Europe, the compressor with a diesel. A high pressure version for DTH
DM 75 is ideal for drilling in hard rock applications such as drilling is also available for both power groups.
iron ore and copper. In its first test in such an application,
the DM 75 has averaged a controlled 8,000 to 9,000 meter’s “Atlas Copco Drilling Solutions established
drilled per month at a 95% availability rate. manufacturing in Nanjing, China with a goal to develop a
world class, affordable product for the mineral extraction
Offering 34 tonnes (75,000 lbf) of pulldown, the DM 75 industry,” said Mark Stewart, Marketing Manager for
has a maximum depth capacity of 51.2 m (168 ft). With a Atlas Copco Drilling Solutions in Nanjing, China. “We are
weight ranging between 68,000 to 85,000 kg (149,600 lb to well positioned with service and parts available from our
187,600 lb), the DM 75 offers a smaller overall footprint than Nanjing distribution center to support the DM 75 in all
its PV-275 counterpart. corners of the world.”

The first drill configured for export was a standard


machine sent to a customer in Eastern Europe. In March,
the DM 75 began production drilling 8,000-9,000 meters per
month, which was a controlled depth by the contractor
and mine. During this test, the DM 75 averaged 600 engine
hours per month with an availability of 95%. The DM 75
can come with an electric or diesel engine. This particular

Atlas Copco is a world-leading provider of sustainable


productivity solutions. The Group serves customers
with innovative compressors, vacuum solutions and air
treatment systems, construction and mining equipment,
FOR MORE INFORMATION AND CONTACT:
power tools and assembly systems. Atlas Copco develops
products and service focused on productivity, energy
Atlas Copco Drilling Solutions efficiency, safety and ergonomics. The company was
Mark Stewart, founded in 1873, is based in Stockholm, Sweden, and has
Marketing Manager ADS Nanjing
Atlas Copco Drilling Solutions LLC
a global reach spanning more than 180 countries. In 2013,
Atlas Copco had revenues of BSEK 84 (BEUR 9.7) and more
Tel: +1 (214) 435-0237
eMail: Mark.Stewart@us.atlascopco.com than 40 000 employees.
Justin Cocchiola
Communications Manager
Atlas Copco Drilling Solutions LLC Atlas Copco Drilling Solutions is a division within Atlas
Tel: +1 (972) 496-7400
Copco’s Mining and Rock Excavation Technique business
Fax: 972-496-7425 area. It develops, manufactures, and markets a wide
eMail: Justin.Cocchiola@us.atlascopco.com range of rotary drilling equipment for use in surface
Internet: www.atlascopco.com mining, exploration, construction, water well, aggregate,
and shallow oil and gas applications worldwide. The
divisional headquarters and main production center are
located in Garland, Texas, USA.

Issue 04 | 2014 www.advanced-mining.com 118


NEWS & REPORTS

Atlas Copco:
Atlas Copco Construction Tools

New Construction App from Atlas Copco


A tlas Copco Construction Technique Business Area is
now launching an app for use with Apple and Android
devices, tablets and smart phones. The new Construction
App contains a huge store of information about Atlas
Copco’s extensive range of products and services for the
Construction sector. It also keeps the user up to date with
the latest news about the construction market and has a
host of other useful features.

New Construction App


Designed to make life easier for Atlas Copco
customers and distributors, the Construction App
contains information on portable energy products,
road construction equipment, demolition and
recycling equipment, concrete and compaction
equipment, and service products.

The App provides all the information required to


make the optimal choice when selecting from Atlas
Copco’s extensive portfolio.

Highly user-friendly
The different sections of the Construction App are The latest information and technical data on Atlas
configured in such a way that it is child’s play for the user to Copco construction equipment are easily accessible in
find exactly the information she or he is looking for. When the App and can all be downloaded. The App also provides
there are questions about the product range and service heads-up notifications of new product launches, and other
offer, the App will provide the answers. important news.

Issue 04 | 2014 www.advanced-mining.com 119


NEWS & REPORTS
Simple-to-use filters make it easy to find products
and if more information or a quotation is required it can Atlas Copco is a world-leading provider of sustainable
productivity solutions. The Group serves customers
be requested within the App. The App also contains
with innovative compressors, vacuum solutions and air
videos for training purposes and interviews about Atlas
treatment systems, construction and mining equipment,
Copco’s operations. Based on the user’s location it will power tools and assembly systems. Atlas Copco develops
give information on the location and contact details of the products and service focused on productivity, energy
nearest Atlas Copco Customer Center. efficiency, safety and ergonomics. The company was
founded in 1873, is based in Stockholm, Sweden, and has
a global reach spanning more than 180 countries. In 2013,
Atlas Copco had revenues of BSEK 84 (BEUR 9.7) and
A daily working tool more than 40 000 employees. Learn more at http://www.
atlascopco.com/.
The Construction App is the simplest way to keep
informed about Atlas Copco’s entire offering to this
industry. It also enables users to engage with Atlas Copco Atlas Copco Construction Tools is a division within
on the social media and other media channels. All-in-all, it Atlas Copco´s Construction Technique business area. It
is a daily working tool that makes life simpler for everyone develops, manufactures and markets hydraulic, pneumatic,
involved in using, purchasing or selling Atlas Copco and petrol-driven equipment for demolition, recycling,
compaction, rock drilling and concrete applications.
construction equipment.
Products are marketed and sold under several brands
through a worldwide sales and service organisation. The
division is headquartered in Essen, Germany, and has
production units in Europe, India and Asia

FOR MORE INFORMATION AND CONTACT:

Atlas Copco Drilling Solutions


Anja Kaulbach
Communication & Training Manager
eMail: anja.kaulbach@de.atlascopco.com
Internet: www.atlascopco.com

Issue 04 | 2014 www.advanced-mining.com 120


NEWS & REPORTS
Atlas Copco’s Compressor Technique

Atlas Copco:
Vacuum Solutions

expands its vacuum solutions


I ntroduced extended vacuum solutions portfolio for rough and
medium vacuum in Q2 2014 and announces pioneering vacuum
technology will be unveiled in early 2015.

Atlas Copco has recently introduced a new portfolio of


vacuum products which can support the specific vacuum
needs of customers across a range of markets, and many
common vacuum applications.

Beside the new range of 2-stage oil-sealed rotary vane


vacuum pumps, Atlas Copco also introduced a new range
of vacuum booster pumps, piston pumps, liquid ring pumps
and steam ejectors. This new portfolio can support industries
including mining, cement, paper, refineries and food, as well as
industries as diverse as aerospace, automotive, refrigeration,
glass, bottling, canning and woodworking.

In early 2015 an innovative, intelligent vacuum pump will be


introduced - the GHS VSD+ - representing a real leap forward
in the vacuum industry.

The GHS VSD+ Series is a new range of highly efficient,


intelligent vacuum pumps with Variable Speed Drive (VSD)
from Atlas Copco. Based on the well-known and durable plug-
and-play design principles of Atlas Copco compressors, these
vacuum pumps have been designed by vacuum engineers to
deliver peak performance at operating pressures commonly
found in industrial applications.

The GHS VSD+ series offer:


• Energy savings of around 50%
• A state-of-the-art technology, variable speed drive
(VSD) and innovative motor design combine to produce
a leap forward in efficiency to dramatically reduce
lifecycle costs.
• Significantly better performance against benchmarked
oil-sealed and dry vane vacuum pump.
• Quiet operation – Noise levels are around half that of
comparable technologies.
• Sustainable productivity due to built-in efficiency.
Conforms to energy management and environmental
commitments according to ISO 50001/14001.
• Reduced environmental impact due to ultra-high oil
retention at all operating pressures – from ultimate
pressure to atmospheric pressure.

Issue 04 | 2014 www.advanced-mining.com 121


NEWS & REPORTS

Atlas Copco currently offers a range of


vacuum solutions:
The GVD 0.7-28 series of small 2-stage oil-sealed rotary
vane pumps deliver excellent ultimate vacuum pressure, FOR MORE INFORMATION AND CONTACT:
high pumping efficiency and superior vapor handling
capabilities with quiet operation. These pumps offer a
Atlas Copco’s Compressor Technique | Vacuum Solutions
reliable and stable proven performance that set the industry
standard for R&D and scientific pumping applications. All Christoph Angenendt
pumps/motors are approved to UL and CSA standards by Communications Manager Utility Vacuum Business Unit
an external test house and many features a patented mode Phone: +49 (0)172 29 650 75
selector switch, meaning one model is suitable for both eMail: Christoph.Angenendt@de.atlascopco.com
high vacuum or high throughput applications.
Mark S. Taylor
The GVD 40-275 series of 2-stage oil sealed rotary Marketing Manager Utility Vacuum Business Unit
vane vacuum pumps are renowned for their high ultimate Phone: +44 (0) 7971650912
eMail: mark.s.taylor@uk.atlascopco.com
vacuum, rapid pumping speeds, quiet operation and ability
Internet: www.atlascopco.com
to handle water vapor. These direct drive rotary vane
pumps are inherently compact and vibration free, and with
their finger-proof fan and coupling housings they offer
excellent operator protection. A comprehensive range of Atlas Copco is a world-leading provider of sustainable
accessories is available to allow use on the widest variety productivity solutions. The Group serves customers
with innovative compressors, vacuum solutions and air
of vacuum applications.
treatment systems, construction and mining equipment,
power tools and assembly systems. Atlas Copco develops
The ZRS 250-4200 mechanical booster pumps, based on products and service focused on productivity, energy
the simple rotary lobe principle, remain the favorite pump efficiency, safety and ergonomics. The company was
for applications where high pumping speeds are required founded in 1873, is based in Stockholm, Sweden, and has
for pressures in the region of 0.01 to 50 mbar. This pump a global reach spanning more than 180 countries. In 2013,
must always be backed by another pump, which can Atlas Copco had revenues of BSEK 84 (BEUR 9.7) and more
deliver against a high-pressure differential to atmospheric than 40 000 employees.
pressure. Operating at relatively low pressures, the Atlas Copco’s Compressor Technique business area
mechanical booster pump is not exposed to the same provides industrial compressors, vacuum solutions, gas
concentrations of corrosive process media as is the and process compressors and expanders, air and gas
backing pump, which makes it highly reliable. treatment equipment and air management systems. The
business area has a global service network and innovates
With over 10,000 units sold, the Atlas Copco GLS for sustainable productivity in the manufacturing, oil and
250-500 Series of rotary piston pumps set the standard gas, and process industries. Principal product development
for performance and reliability as the industry’s most and manufacturing units are located in Belgium, Germany,
efficient, space-saving design. The GLS has been the United States, China and India.
improved, upgraded and fine-tuned to deliver even better Vacuum Solutions is a division within Atlas Copco’s
dependability and productivity combined with minimal Compressor Technique business area. It develops,
maintenance and process downtime. This is crucial in manufactures and markets vacuum pumps, abatement
demanding applications such as the automotive industry, systems, valves and related service products mainly
aerospace sector and their supply chains. under the Edwards and Atlas Copco brands. The main
market segments served are: semiconductor, flat panel
display, solar, scientific and utility vacuum. The division’s
Atlas Copco liquid ring vacuum pumps are offered as
focus and main drive is to further improve its customers’
standard packages in a number of configurations, suitable productivity. The divisional headquarters are in Crawley
for operation in once through, partial or total recirculation. United Kingdom.
The AW liquid ring vacuum pumps are available for both
single (AWS) and two stage pumps (AWD) with capacities
from 200-37500 m³/h and vacuum levels down to 30 mbar
(a).

Issue 04 | 2014 www.advanced-mining.com 122


NEWS & REPORTS
MB S.p.A.

MB Crusher: MB TEAM At the World


Demolition Summit 2014

Ilittletcrusher
is the crown jewel of MB, the smallest of the range of
buckets, handy and compact. Thanks to this
gem Made in Italy, MB was highly commended
for the Manufacturers‘ Innovation Award at the World
Demolition Summit in Amsterdam (6th November
2014).
Organized in collaboration with the magazine Demolition It is suitable for mini excavators and great for small
and Recycling International, this year edition had a crushing jobs.
particularly international flow more than ever before,
with project and product from all over the world. The high Due to its reduced size and weight, the MB-C50 has
quality of the companies nominated made very challenging proven to be particularly useful in landscaping and
the work of the jury to determine the winner in each restricted areas, ensuring high performance in a small size
categories. with a production rate of up to 10 m3 per hour.

Once again the MB-C50 triggered a remarkable result, in


addition to The Earth & Civil Contractor Awards (Australian FOR MORE INFORMATION AND CONTACT:
award of excellence in the construction industry which
assigned the PRODUCT INNOVATION AWARD) and the MB S.p.A.
special mention at the Samoter 2014 in Verona for Product Via Astico, 30/A
Innovation. 36030 Fara Vicentino (Vicenza) Italy
Tel. +39 0445 308148
Fax +39 0445 308179
The MB-C50 is the smallest crusher bucket in the MB
eMail: info@mbcrusher.com
product line, weighing less than one ton and designed to Internet: www.mbcrusher.com
work on excavators starting from 4 tons.

Issue 04 | 2014 www.advanced-mining.com 123


NEWS & REPORTS
Voith GmbH

Voith Wins Award for PR Picture

H amburg/Heidenheim, Germany. Voith has won the “PR Bild Award 2014” (renowned award
for PR pictures) in the category „Product Image“. Yes-terday, on Thursday, the photograph
of a Voith turbine runner was de-clared the winner of the “PR Bild Award”. The presentation
ceremony took place at the Nugloss Gallery Stilwerk in Hamburg during a festive evening event.
The “PR Bild Award” is a prestigious competition headed by the dpa subsidiary News Aktuell.
In 2014, the prize, which is much coveted among PR and image experts, was awarded for the
tenth time.
“Exceptionally beautiful. Even more: pure aesthetics,” In order to increase the output and the efficiency of
was the jury’s verdict on this photo of the Voith turbine the plant, Voith is re-moving the old runners of the six
runner. The shot by photographer Marius Hoefinger machine units at Bratsk power plant and replaces them by
shows work being done on a Voith turbine runner for the appropriate new components. With an annual production
Bratsk hydropower plant in Siberia. “The fact that the of about 30,000 gigawatt hours, Bratsk is one of the world‘s
photographer managed to capture this beauty in all its most powerful hydropower plants.
simplicity is an outstanding achievement,” said Edith Stier-
Thompson, Managing Director of News Aktuell, on behalf Companies, photographers and agencies from Germany,
of the jury. Austria and Swit-zerland submitted a total of more than
1,700 pictures for the Award. A spe cialist jury consisting
With an unusual angle of a point of the production of journalists and PR experts set up a shortlist of 10 images
process the image sub-mitted by Voith is an impressive
example of the amazing and surprising motifs that such an
industrial production process can provide.

Issue 04 | 2014 www.advanced-mining.com 124


NEWS & REPORTS
from all applications in the categories „Event & Exhibition“,
„NGO Photo“, „Tourism, Leisure and Sport“, „Product
Image“, „Portrait“ and „Corporate Communications.“
After publishing the shortlist in August, News Aktuell FOR MORE INFORMATION AND CONTACT:
invited press spokespeople, journalists and the interested
public to determine the winning picture of the altogether Voith GmbH
six categories. Markus Woehl
Corporate Press Office Voith GmbH
Tel.: +49 7321 37-2219
eMail: markus.woehl@voith.com
Voith GmbH Internet: www.voith.com

Voith sets standards in the markets energy, oil & gas,


paper, raw materials and transport & automotive. Founded
in 1867, Voith employs more than 43,000 people, generates
€ 5.7 billion in sales, operates in about 50 coun-tries
around the world and is today one of the largest family-
owned com-panies in Europe.

Voith has won the “PR Bild Award 2014” (renowned award
for PR pictures) in the category „Product Image“.

Issue 04 | 2014 www.advanced-mining.com 125


NEWS & REPORTS
Voith GmbH

New turnaround projects


for Voith in Scandinavia
• Voith Industrial Services continues to boost market
position with turnarounds in Scandinavia
• New project at St1 refinery in Gothenburgn

T
urnarounds are logistical masterstrokes: Piping and equipment
in oil refineries, for example, have to be rigorously cleaned,
inspected and tested, before being prepared and approved for
the next trouble-free production cycle. Voith Industrial Services
specializes in performing this in the shortest possible time while
adhering to the most stringent safety standards and in making the
facility ready for production as quickly as possible. To this end it
prepares the personnel, mobilizes machinery, conducts extensive preliminary planning and reaches agreements
with customers, partners and subcontractors.
The provider of industrial services has just won new
orders from refineries in Scandinavia, one of them at the St1
refinery in Gothenburg. The orders are for the mechanical
maintenance of air coolers and heat exchangers. This About Voith Industrial Services:
process equipment transfers thermal energy from one
material flow to the other and therefore ensures process Voith Industrial Services, a division of Voith GmbH with
stability and energy efficiency. a current workforce of around 18,500, is one of the leading
providers of technical services for key industries such as
Chemical and petrochemical plants are subject to automotive, energy, chemicals and petrochemicals and of
stringent safety requirements. This is why they have to engineering services. In 2013 the company posted sales of
ensure that their service provider is able to work at this high € 1.18 billion at its more than 170 locations worldwide.
standard. In addition, the refinery required comprehensive
experience and know-how in all aspects of a turnaround
in order to satisfy all internal and statutory requirements.
Voith met these criteria.
About Voith:
Voith sets standards in the energy, oil & gas, paper, raw
The core project for ST1 in Gothenburg is set to be materials and transport & automotive markets. Founded in
completed within four weeks, supported by around 70 Voith 1867, Voith today has nearly 42,000 employees and earns
employees. The St1 refinery managers had cooperated 5.7 billion euros in sales. It has locations in around 50
with Voith on previous projects and were impressed by the countries in all regions of the world and is one of the large
company’s reliable performance. family-owned companies in Europe.
At the St1 refinery personnel and machinery may have
to deal with often very low temperatures during the core
project in March. The project will only be successful
because it is thoroughly prepared beforehand and the FOR MORE INFORMATION AND CONTACT:
timetable is scrupulously adhered to, even in the case of
unexpected events or technical challenges. Voith Industrial Services Holding GmbH & Co. KG
Melanie Klagmann
The Voith team is delighted about the new orders which Meitnerstr. 11 | 70563 Stuttgart
are allowing it to further consolidate its market position in Tel. +49 711 78 41-173
Scandinavia. eMail: melanie.klagmann@voith.com

Issue 04 | 2014 www.advanced-mining.com 126


NEWS & REPORTS
Voith Turbo GmbH & Co. KG

Proven top performance: Voith’s 1.000th TPKL


fluid coupling goes to a Chinese
6,4 MW belt conveyor drive
V oith recently manufactured their 1.000th
fluid coupling type TPKL. This coupling
will go to the DaTong Coal Mining Group in
China. The group has already made good
experiences with Voith fluid couplings:
Convinced by the good performance of
hydrodynamic power transmission the
decision for the drive line arrangement
in the main belt conveyor of a new
coal mine was also made in favor of
Voith fluid couplings. In this specific
case the mine will receive four
fluid couplings type TPKL. The fill-
controlled fluid couplings will be used in a
6,4 MW belt conveyor drive with demanding
requirements. The 3.160 meter (10.367 feet)
long underground belt conveyor is driven
by four 1.600 kW motors, with a planned
capacity of 4.000 tons per hour. The belt
conveyor is designed for a demanding
workload as it will transport coal uphill at a
14 degree angle.

The Manager of the Mechanical and Electrical Department


reports: “We are very happy to use fill-controlled couplings
from Voith running in our belt conveyors. The extraordinary The TPKL coupling series has specifically
soft start characteristic, very high reliability and good after been developed for demanding belt conveyor
applications in mining
sales service of these couplings provide guarantee to our
normal safely production in our mines.”

Voith started the production of the TPKL coupling series DaTong Coal Mining Group Co., Ltd. is located in DaTong
in 1997. This fluid coupling type was especially developed City, province Shanxi, China. It is one of the top three
for demanding belt conveyor applications in mining. The coal groups in China, with a coal production capacity of
coupling type provides excellent torque limitation for a 152 million tons per year. The coal group operates a large
smooth startup of the belt conveyor. It allows active load number of coal mines across the country. Many of them use
sharing with multimotor drives. Thanks to its standstill Voith fluid couplings in diverse underground applications
cooling function it can handle the most difficult startups like AFCs, belt conveyors, stage loaders and crushers.
multiple times in succession.

Issue 04 | 2014 www.advanced-mining.com 127


NEWS & REPORTS

DaTong Coal Group is convinced


by the great performance of Voith
fluid couplings

About Voith Turbo: About Voith:


Voith Turbo, a Group Division of Voith GmbH, is a Voith sets standards in the markets energy, oil & gas,
specialist for intelligent drive solutions. Customers from paper, raw materials and transportation & automotive.
highly diverse industries such as oil and gas, energy, Founded in 1867, Voith employs more than 39 000 people,
mining, mechanical engineering, ship technology, rail generates €5.3 billion in sales, operates in about 50
and commercial vehicles rely on advanced technologies countries around the world and is today one of the largest
from Voith Turbo. family-owned companies in Europe.

FOR MORE INFORMATION AND CONTACT:

Voith Turbo GmbH & Co. KG


Susanne Speiser
Head of Internal & External Communications
eMail: susanne.speiser@voith.com
Tel.: +49 7321 37-8497

DaTong Coal Group uses fluid


couplings from Voith in many mines
across the country

Issue 04 | 2014 www.advanced-mining.com 128


EVENTS

2015
THE AMS-EVENT CALENDER
January 2015
16 Jan Tiefbautag Nürnberg, Germany www.nuernbergmesse.de
18 - 19 Jan Vancouver Resource Investment Conference 2015 Vancouver, Canada www.cambridgehouse.com
23 - 24 Jan 19. Bohr- und Sprengtechnisches Kolloquium 2015 Clausthal-Zellerfeld, Germany www.bergbau.tu-clausthal.de
23 Jan Technology Driving Change in Exploration and Mining Vancouver, Canada www.reflexnow.com
26 - 29 Jan SteelFab 2015 Sharjah, UAE www.steelfabme.com
27 - 29 Jan Enertec Leipzig, Germany www.enertec-leipzig.de
26 - 29 Jan Mineral Exploration Roundup 2015 Vancouver, Canada www.amebc.ca
27 - 29 Jan TerraTec Leipzig, Germany www.terratec-leipzig.de
27 - 29 Jan Saudi Mining and Minerals 2015 RIYADH, Saudi Arabia www.saudi-mining.com
28 - 30 Jan 20th Mexican Steel Conference Cancun, Mexico www.metalbulletin.com
29 Jan 2nd Coaltrans UK London, United Kingdom www.euromoneyconferences.com
Aufbereitungstechnisches Seminar - "Fortschritte bei der Aufbereitung
29 - 30 Jan Leoben, Österreich www.bvo.at
primärer und sekundärer Rohstoffe - Maschinen, Verfahren, Produkte"
30 Jan - 01 Feb 8. Automobilmesse Erfurt Erfurt, Germany www.automesse-erfurt.de
February 2015
01 - 04 Feb ISEE 41st Annual Conference on Explosives and Blasting Technique New Orleans, USA www.isee.org
03 - 05 Feb China Iron Ore 2015 Beijing, China www.metalbulletin.com
03 - 06 Feb 13th Annual Coal Markets 2015 Singapore, Singapore www.ibcasia.com.sg
05 - 06 Feb Coaltrans USA 2015 - 15th Anniversary Miami, USA www.Euromoneyplc.com
09 - 12 Feb E-world energy & water 2015 Essen, Germany www.e-world-essen.com
09 - 12 Feb Investing in African Mining Indaba 2015 Cape Town, South Africa www.miningindaba.com
10 - 12 Feb LogiMAT 2015 Stuttgart, Germany www.logimat-messe.de
10 - 12 Feb E-world energy & water 2015 Essen, Germany www.e-world-essen.com
10 - 12 Feb Tire Technology EXPO 2015 Köln, Germany www.tiretechnology-expo.com
12 - 13 Feb 1. Niedersächsisches Symposium Materialtechnik Clausthal-Zellerfeld, Germany www.czm.tu-clausthal.de
12 - 15 Feb RollExpo Turkey 2015 Istanbul, Turkey www.demosfuar.com.tr
15 - 18 Feb International Geophysical Conference and Exhibition ASEG-PESA 2015 Perth, Australia www.conference.aseg.org.au

Issue 04 | 2014 www.advanced-mining.com 129


EVENTS

2015
THE AMS-EVENT CALENDER

February 2015
15 - 18 Feb SME Annual Conference & Expo 2015 Denver, USA www.smeannualconference.com
15 - 18 Feb Environmental Connection 2015 The World's Largest Soil & Water Event Portland, USA www.ieca.org
17 - 18 Feb Arab Mining Investment Muscat, Oman www.arabmininginvestment.com
Weiterbildung: Lehrgang für Fach- und Führungskräfte in der
18 - 20 Feb Clausthal-Zellerfeld, Germany www.advanced-mining.com/academy
mineralischen Rohstoffindustrie
18 - 20 Feb Women in Mining 2015- 6th Anniversary Johannesburg, South Africa www.intelligencetransferc.co.za
24 - 27 Feb Intec Leipzig, Germany www.messe-intec.de
26 Feb 28th International Copper Conference 2015 Brussels, Belgium www.metalbulletin.com
March 2015
01 - 02 Mar Russian and Eurasia Mining Conference CERBA 2015 Toronto, Canada www.minexforum.com
04 - 05 Mar 11. Internationale Geothermiekonferenz (IGC) 2015 Offenburg, Germany www.geothermiekonferenz.de
05 - 06 Mar GeoTHERM - expo & congress Offenburg, Germany www.geotherm-offenburg.de
05 Mar 4. Essener Fachgespräch Endlagerbergbau Essen, Germany www.dmt.de
04 - 05 Mar Sumatra Miner 2015 Palembang, Indonesia www.mmi-indonesia.co.id
09 - 11 Mar Energy Storage Düsseldorf, Germany www.energy-storage-online.de
Global Iron Ore and Steel Forecast Annual Conference 2015-
10 - 11 Mar Perth, Australia www.informa.com.au
18th Anniversary
11 - 12 Mar all about automation dortmund Dortmund, Germany www.automation-dortmund.com
16 - 17 Mar Iron Ore Beneficiation Africa 2015 - 2nd Anniversary Johannesburg, South Africa www.immevents.com
17 - 19 Mar AGG1 Aggregates Academy & Expo 2015 Baltimore, USA www.aem.org
15 - 19 Mar Mining and Exploration Forum MINEX 2015 - 6th Anniversary Astana, Kazakhstan www.advantixltd.com
16 - 20 Mar CeBIT 2015 Hanover, Germany www.cebit.de
18 - 21 Mar PACRIM 2015 Hong Kong, China www.ausimm.com.au
18 - 20 Mar Mining Investment Asia Conference Singapore, Singapore www.spireresearch.com
18 - 19 Mar 5th Annual EnviroMining Conference Gauteng, South Africa www.intelligencetransferc.co.za
23 - 27 Mar Mines & Money Hong Kong 2015 Hong Kong, China www.minesandmoney.com
23 - 26 Mar Coal and Iron Ore Botswana 2015 Gaborone, Botswana www.coalminingbotswana.com

Issue 04 | 2014 www.advanced-mining.com 130


in our case

Buchbesprechung Maresch | Schertl | Medenbach

Literarturvorstellung GESTEINE
Die neubearbeitete 2. Auflage des Buches stellt ein
umfangreiches Nachschlagewerk für Gesteine sowie ein kompaktes
Bestimmungsbuch für den Einsatz im Gelände dar. In zwei Teilen Systematik,
gliedert sich das Werk einen ersten beschreibenden Teil, in dem
Bildungsprozesse magmatischer, sedimentärer und metamorpher
Bestimmung,
Gesteine erläutert werden. Weiterhin wird die der Zusammenhang Entstehung
bzw. die Bedeutung der Plattentektonik für die gesteinsbildenden
Prozesse dargestellt. 2. vollst. neu bearb. Auflage
Schweizerbart | Stuttgart 2014
Unteranderem wird auf die wichtigsten Minerale der
Gesteinsbildung eingegangen und die Elemente der Charakterisierung,
der Klassifikation sowie der genauen Identifikation von Gesteinen
aufgezeigt. In diesem Zusammenhang werden im Detail auf die
räumlichen Mineralanordnungen und die jeweiligen Beschaffenheit
eingegangen. Dabei werden nicht nur Sachverhalte beschrieben,
sondern es werden die Sachverhalte im direkten Kontext zu den
Bildungsprozessen dargestellt. Besonders die dargestellten
Zusammenhänge vermitteln dem Leser/Anwender komplexe
Sachverhalte in detaillierter und zugleich allgemein verständlicher
Art und Weise.

Der zweite Teil des Fachbuches beschreibt in wissenschaftlicher


Form die verschiedenen Gesteinstypen und stellt gut strukturiert
und mit umfangreichen Farbfotos die einzelnen Gesteinstypen vor.
Dabei wird auf mehr als 400 verschiedenen Gesteinstypen detailliert
eingegangen.

Ergänzt wird der zweite Teil des Buches durch einen im Anhang
befindlichen Bestimmungsschlüssel für Magmatite, Sedimentite
und Metamorphite. Der Bestimmungsschlüssel ist übersichtlich und
verständlich aufgebaut, so dass auch ohne detailliertes Vorwissen
eine Bestimmung von Gesteinen möglich ist. Durch die farbigen
Markierungen an den Seitenrändern wird ein schneller und einfacher
Zugriff auf die enthaltenen Informationen über die jeweiligen
Gesteinsgruppen gewährleistet. Die Farbmarkierung sind besonders
für die Praxis im Feldeinsatz von Vorteil und erlauben schnelles Finden
gewünschter Informationen ohne aufwendiges Suchen.

Dank der Neuerungen in der 2. Auflage stellt das Werk nicht nur WEITERE INFORMATIONEN:
eine Bestimmungsliteratur für Geowissenschaftler dar, sondern
eignet sich auch für interessierte Laien und Studierende. E. Schweizerbart´sche
Verlagsbuchhandlung
Johannesstraße 3A
Leider sind Format und Einband des Buches für den Praxiseinsatz 70176 Stuttgart | Deutschland
im Feld nicht sonderlich geeignet bzw. nicht robust genug, dafür erhält Tel.: +49 (0)711 35 14 56 0
der Nutzer jedoch ein kompaktes Bestimmungswerk mit Fachwissen, Fax: +49 (0)711 35 14 56 99
eMail: mail@schweizerbart.de
das auf dem aktuellsten Stand der Wissenschaft ist. Abschließend Internet: www.schweizerbart.de
stellt das Buch einen gelungenen Kompromiss aus wissenschaftlicher
Literatur und allgemeinverständlichem Feldführer.

Issue 04 | 2014 www.advanced-mining.com 131


EVENTS

Anmeldung unter: www.advanced-mining.com/academy

ANZEIGE

Issue 04 | 2014 www.advanced-mining.com 132


EVENTS

19. Bohr- und Sprengtechnisches Kolloquium 2015

Einladung zum angeschlossenen Ausstellung zu führen und den Abend


gemeinsam in geselliger Runde auf dem traditionellen
19. Bohr und Sprengtechnisches Bergmännischen Abend ausklingen zu lassen. Das als
bewährte Diskussionsplattform geschätzte Bohr- und
Kolloquium am 23. und 24. Januar 2015 Sprengtechnische Kolloquium stellte dabei stets eine
in der Aula der TU Clausthal lehrreiche und angenehme Atmosphäre für die Teilnehmer
aus den Bereichen des Berg- und Tunnelbaus, der Bohr-
und Sprengtechnik, den Behörden sowie den Hochschulen
und deren Lehrpersonal und interessierten Studenten dar.
Die erstmaligen Sprengarbeiten im Bergbau des
Oberharzes im Jahre 1632 und die schnelle Ausbreitung Herzlich laden wir zu einer neuen Ausgabe im
der neuen Gewinnungs- und Vortriebstechnik in den Januar 2015 in den Oberharz!
Bergwerken um die damals selbstständigen Städte
Zellerfeld und Clausthal können als einer der epochalsten
Meilensteine in der Entwicklung der Bergbautechnik
angesehen werden. Die ständige Weiterentwicklung über
die Einführung der brisanten Sprengstoffe im Harz sowie WEITERE INFORMATIONEN UND KONTAKT:
die Erfindung des Dynamits im Jahre 1866 bis bin zu den
hochmodernen Anwendungen im über- und untertägigen Technische Universitat Clausthal
Betrieb der Rohstoffgewinnung zur heutigen Zeit waren Institut für Bergbau
und sind ein Garant zur Leistungsfähigkeit moderner Erzstraße 20
Betriebe. Dabei war auch schon in den vergangenen 38678 Clausthal Zellerfeld
Jahrhunderten stets von großer Bedeutung, sich über Tel.: +49 (0)05323 / 72-3180
den Stand der Technik auszutauschen, um Innovationen
oder Weiterentwicklungen zu verbreiten und abermals Internet: www.bus2015.de
voranzubringen. Kontakt per Mail: info@bus2015.de

Der langen Tradition der Clausthaler Kolloquien folgend,


veranstaltet das Institut für Bergbau im Januar 2015 das
dann bereits 19. Bohr- und Sprengtechnische Kolloquium
in der Aula der Technischen Universität Clausthal. Seit dem
Jahre 1976 werden zweijährlich etwa 300 Fachbesucher
aus den Bereichen der Bohr- und Sprengtechnik
im Oberharz erwartet, um sich über die neuesten
Entwicklungen auszutauschen, Fachgespräche in der

Issue 04 | 2014 www.advanced-mining.com 133


EVENTS

ADVERTISMENT

www.geotherm-offenburg.de

Issue 04 | 2014 www.advanced-mining.com 134


EVENTS

ADVERTISMENT

Issue 04 | 2014 www.advanced-mining.com 135


EVENTS

AACHEN INTERNATIONAL MINING SYMPOSIA

AIMS 2015
FIFTH INTERNATIONAL SYMPOSIUM
MINERAL RESOURCES AND
MINE DEVELOPMENT

PRELIMINARY CONFERENCE OVERVIEW


PARTICIPANTS SESSIONS FEATURES
• Atlas Copco Chilena S.A.C • Mining Policies, Strategies & • Welcome Reception
• British Geological Survey Concepts • Advertising / Exhibition
• Bundesanstalt für • Mineral Resources Management & Opportunities
Geowissenschaften und Rohstoffe Supply Situation • Networking
• Caterpillar Global Mining Europe • Business Process Management & • Refreshments, Lunch, Snacks
• DMT Resource Efficiency • Symposium Proceedings
• GTA Maschinensysteme • Mine Planning – Exploration to • Dinner Party
• Hermann Paus Maschinenfabrik Operation • Guided City Tour upon Request
• K+S Aktiengesellschaft • Simulation of Mining Processes
• Knauf Gips • Mining Method Selection
• Luleå University of Technology • Resource Evaluation
• Queensland University of • Machine Technology & Equipment REGISTRATION STARTING:
Technology • Operational Experiences December 15th
• RAG • Sustainability & Safety in Mining www.aims.rwth-aachen.de
• University College London
ADVERTISMENT

SYMPOSIUM SECRETARIAT RWTH Aachen University


Institute of Mining Engineering I Tel.: +49 241 8095673
Institut für Bergbaukunde I (BBK I) Fax: +49 241 8092272
Wuellnerstr. 2 aims@bbk1.rwth-aachen.de
52056 Aachen, Germany http://www.aims.rwth-aachen.de

Issue 04 | 2014 www.advanced-mining.com 136


Company-Presentation
NEWS & REPORTS

Mining Technology Consulting


Field of activity
• Feasibility studies • equipment selection
• Exploration • drilling & blasting
• geological modelling • slope stability & monitoring
• geostatistical resource estimation • assessment of geotechnical risk
• resource classification • hydrological investigation
• mine design • health & safety in mining
• mine optimization

Geological Investigation
Exploration
• Survey & Mapping
• Mineral exploration program
• Geological investigation
• Geochemical investigation
• Geological and structural analysis
• Microscopic investigation and mineralogical analysis

Geological Modelling
• Data collection and review of projects
• Database validation and verification
• Exploration and data management
• 3D geological, structural and mineralization interpretation
and modeling
• Statistic and geostatistic analysis
• Geostatistical resource estimation
• Resource classification, reporting andreconciliations

Mine Design & Mine Optimization


Mine Planning
• Design and optimization of pit layout
• Mine development planning
• Scheduling
• Design of mine dumps
• Optimum location of surface facilities

Issue 04 | 2014 www.advanced-mining.com 137


Company-Presentation
NEWS & REPORTS

Equipment Selection & Modelling


• Loading and haulage
• Transport route optimization
• Optimization of primary crusher location (Mobile / semi-
mobile / stationary crusher)
• Economic evaluation

Slope Stability & Monitoring


• Geotechnical investigation
• Groundwater investigation
• Slope stability assessment
• Slope design
• Implementation of geotechnical instrumentation
• Slope monitoring
• Assessment and management of geotechnical risks

Drilling & Blasting


• Planning of drilling and blasting
• Blast vibration control
• Control of borehole deviation
• Economic evaluation

Compact courses
For the international mining industry on mining methods
and technology:
• Seminars, conferences, courses, lectures and workshops

FOR MORE INFORMATION AND CONTACT:

Mining Technology Consulting


Professor Dr.-Ing. habil. H. Tudeshki
Albrecht-von-Groddeck-Str. 3 Tel.: +49(0) 53 23 - 98 39 33
D-38678 Clausthal-Zellerfeld Fax: +49(0) 53 23 - 96 29 90 8

www.mtc-tudeshki.com

Issue 04 | 2014 www.advanced-mining.com 138


IMPRINT

PUBLISHING COMPANY
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Dipl.-Umweltwiss. Christian Thometzek

PUBLISHER
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University Professor for Surface Mining and
International Mining
eMail: tudeshki@advanced-mining.com

EDITORIAL TEAM
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Dipl.-Umweltwiss. Christian Thometzek
eMail: redaktion@advanced-mining.com

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22307 Hamburg | Germany
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Internet: www.graumann-design.de

PROGRAMMING INTERNET SITE


79pixel
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Internet: www.79pixel.de

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Issue 04 | 2014 www.advanced-mining.com 139

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