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Measuring Technology Interface

Box MIB

Operating Manual – Version 1.1


BMW Group, Measuring Technology Interface Box
Version 1.1, December 2003
Contents

Contents

General Safety Instructions........................................... i-1


IMPORTANT SAFETY PRECAUTIONS ............................ i-2

1 General Information....................................... 1-1


1.1 Reason...................................................................1-1
1.2 Safety instructions .................................................1-1

2 Technical properties ...................................... 2-3


2.1 Mechanical properties ...........................................2-3
2.2 Electrical Properties...............................................2-3

3 Technical Data/Environment ......................... 3-5


3.1 Climatic data ..........................................................3-5
3.2 Mechanical data.....................................................3-5
3.3 Electrical protection and safety..............................3-6
3.4 Delivery scope .......................................................3-7
3.4.1 Adapters/cables/connections on front of MIB .......3-7
3.4.2 Adapters/cables/connections on back of MIB .......3-9

4 Installing System ......................................... 4-11


4.1 Overview of components/accessories .................4-11
4.2 Installation of MIB in conjunction with workshop
cart GT1 ...............................................................4-12
4.3 Connection interface on front ..............................4-14
4.3.1 Meaning of LEDs..................................................4-15
4.3.2 Multifunction cable 1 (MFK1) ...............................4-15
4.3.3 Multifunction cable 2 (MFK2) ...............................4-16
4.3.4 Current clip, 50 A/1000 A ....................................4-17
4.3.5 Pressure sensors .................................................4-18
4.3.6 KV adapter ...........................................................4-19
4.3.7 RZV adapter .........................................................4-20
4.4 Connection interface on back ..............................4-21
4.4.1 Table-top power supply unit ................................4-22
4.4.2 Connecting cable from MIB to GT1 .....................4-23
4.4.3 Temperature sensor .............................................4-24
4.4.4 Trigger clip ...........................................................4-25
4.4.5 Stimulus cable 1 ..................................................4-26
4.4.6 Stimulus cable 2 ..................................................4-27
4.4.7 TD cable...............................................................4-28

BMW Group, Measuring Technology Interface Box I-1


Version 1.1, December 2003
Contents

5 Operating MIB on GT1 ................................. 5-29


5.1 Use on vehicle .....................................................5-29
5.2 Preset measurement series .................................5-30
5.2.1 Signal tests ..........................................................5-30
5.2.2 Signal measurements...........................................5-30
5.2.3 Additional measurements ....................................5-30

6 Care and Maintenance of MIB ..................... 6-31


6.1 Visual inspection ..................................................6-31
6.2 General care instructions .....................................6-31
6.3 Cleaning MIB housing..........................................6-32
6.4 Precautionary measures for using cables ............6-32

7 Troubleshooting........................................... 7-33
7.1 Fault reports to Customer Service .......................7-34
7.2 Replacing MIB or components.............................7-34

8 Service Addresses ....................................... 8-35

9 Abbreviations............................................... 9-37
9.1 Definitions ............................................................9-37
9.2 Abbreviations .......................................................9-37

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Version 1.1, December 2003
General Safety Instructions

General Safety Instructions

Danger
! means that death, severe personal injury and/or considerable damage
to property will occur if the appropriate precautionary measures are not
taken.

Warning!
! means that death, severe personal injury and/or considerable damage
to property can occur if the appropriate precautionary measures are not
taken.

Caution
! with warning triangle means that slight personal injury and/or damage
to property can occur if the appropriate precautionary measures are not
taken.

Caution
without hazard warning triangle means that damage to property can
occur if the appropriate precautionary measures are not taken.

Important!
means that an undesirable event or state can occur if the relevant
instruction is not observed.

Note
is an important item of information regarding the product itself, its
handling, or that part of the "Operating Manual" to which your attention
is to be drawn in particular.

BMW Group, Measuring Technology Interface Box i-1


Version 1.1, December 2003
IMPORTANT SAFETY PRECAUTIONS

IMPORTANT SAFETY PRECAUTIONS

Important! Read all of the safety precautions:

Warning!
! If the mains cable or the power supply unit is defective or the MIB is
damaged, the MIB may not be used until a qualified expert has
conducted a check.

Warning!
! Mains power cables and measuring cables must not be routed over
tables, benches and cabinets, and they must not become obstacles.
They must not be placed in the vicinity of hot objects or rotating parts.

Warning!
! The mains power cable provided must not be extended. Where
possible, use only the mains power cable supplied.

Warning!
! If you do not use the MIB for a longer time, disconnect it from the power
supply. When you pull the power supply plug, do not pull on the cable,
but instead grasp the power supply plug itself and pull it out of the
power socket.

Warning!
! You may not operate the MIB in the vicinity of open fuel tanks or near
floor level, or in pits or similar, as otherwise there is a danger of
explosion or fire due to gases and/or vapors.

Warning!
! The electrical installation must comply with the requirements specified
in this manual and may only be carried out by qualified personnel.

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Version 1.1, December 2003
IMPORTANT SAFETY PRECAUTIONS

Warning!
! Only use the MIB in the manner specified in this manual. Use only the
recommended and approved devices and components with the MIB.

Warning!
! If you open the unit without authorization or perform improper repairs
on it, you may be exposed to considerable danger.

Important!
Fluctuations and deviations in the power supply voltage outside the
permissible tolerance can lead to operating failures.

KEEP THESE
SAFETY PRECAUTIONS
IN A SAFE PLACE!

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Version 1.1, December 2003
IMPORTANT SAFETY PRECAUTIONS

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Version 1.1, December 2003
General Information

1 General Information

This documentation contains all information required for operation,


maintenance, care and service for the proper use of the Measuring
Technology Interface Box, referred to in the document at the "MIB".
Knowledge of and technically flawless implementation of the safety in-
structions and warnings contained in this documentation are a prereq-
uisite for safe commissioning and for safety during operation and
maintenance of the MIB.

1.1 Reason

The current power stage of the measuring technology of the Group


Tester One (GT1 basic measuring technology) mainly contains the
functionality of the MoDiCIII, i.e. the multifunction cable 1 and 2, as well
as the current clip, 50 A can be connected to the control unit.
To guarantee the measuring technology scope of the DISplus including
the measuring cables, the MIB is offered. All required measuring and
stimulus cables can be mounted on the MIB.
With these measures and the use of the MIB, the GT1 vehicle diagnosis
system is brought up to measuring technology level identical to that of
the DISPlus.

1.2 Safety instructions

Observe the safety instructions for the MIB. The general safety instruc-
tions are provided following the Table of Contents.

Use in Accordance With Intended Purpose


• The described product has been developed, manufactured, tested
and documented taking account of the relevant safety standards.
• The MIB is used in conjunction with the GT1 for conducting mea-
suring-related actions on the vehicle.

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Version 1.1, December 2003
General Information

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Version 1.1, December 2003
Technical properties

2 Technical properties

The MIB GT1 can be used worldwide. It complies with the VDE guide-
lines and all worldwide, country-specific standards and regulatory
works required for use in an automotive workshop.

2.1 Mechanical properties

• Suitable for use in workshops


• Weight of MIB: approx. 1.5 kg
• Housing material: Aluminum, polyamide 15 % glass-bead
reinforced (PA 6 15% GB)
• Housing dimensions: 293 mm x 295 mm x 52 mm
• The materials used are suitable for use the workshop. They have a
limited resistance to gasoline and oil. Brief contact with these
media (splashes or dirty fingers) will not cause the materials to be
attacked. The cable material used for the measuring cables is oil-
resistant.

2.2 Electrical Properties

• Operating voltage 24 V DC via external table-top power supply unit.


• The power supply unit (external) is designed as a table-top unit and
supplies the MIB from the 230 (110) V power system.
- Input range: 100 - 240 V AC
- Output : 24 V DC

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Version 1.1, December 2003
Technical properties

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Version 1.1, December 2003
Technical Data/Environment

3 Technical Data/Environment

3.1 Climatic data

Temperature, humidity (testing as per DIN EN 60068-2-1 cold,


2-2 dry heat, 2-3 humidity)

• Operation
- Ambient temperature range: +3°C to +43°C
- Relative humidity at a maximum of +25 °C: 10 to 80 %,
no condensation

• Transport and storage


(MIB and cables packed read for shipping)
- Ambient temperature range: –20 °C to + 60 °C
- Relative humidity at a maximum of +30 °C: 10 to 90 %,
no condensation

Air pressure (testing as per DIN IEC 60068-2-13)

• Operation
- Air pressure/altitude above sea level: up to 70 kPa/3000 m

• Transport and storage (GT1 packed ready for shipping)


- Air pressure/altitude above sea level: up to 54 kPa/5000 m

Degree of soiling 2
overvoltage category I
use in interiors

3.2 Mechanical data

Oscillating load

• Operation (testing as per DIN IEC 680068-2-6 on all 3 axes,


20 cycles each, 1 octave/min)
- 10 to 58 Hz: 0.035 mm
- 58 to 500 Hz: 0.25 g

• Transport (MIB and cables packed ready for shipping, testing


as per DIN IEC 680068-2-6 on all 3 axes, 20 cycles each,
1 octave/min)
- 5 to 8.51 Hz: 2 mm
- 8.51 to 500 Hz: 1

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Version 1.1, December 2003
Technical Data/Environment

Shock loading

• Operation (testing as per DIN EN 60068-2-27 on all 3 axes,


10 shocks each)
- 50 m/s 2 (5 g), 11 ms half-sine

• Transport (MIB and cables packed ready for shipping, testing as


per DIN EN 60068-2-27 on all 3 axes, 10 shocks each

3.3 Electrical protection and safety

• Safety legislation
- Workshop devices: UL 201
- Measuring equipment: DIN EN 61010-1 (VDE 0411 Part 1),
EN 61010-1, IEC 1010, UL 1950, CSA-C22.2 No. 950
• Resistance to fire
- In accordance with the above safety legislation
• Foreign bodies and water protection
(as per DIN VDE 0470 Part 1) (EN 60529, IEC 529)
- MIB: Housing protection type: IP 40

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Version 1.1, December 2003
Technical Data/Environment

3.4 Delivery scope

• Measuring Technology Interface Box (MIB)


• Cables/sensors
- (F) Current clip, 1000 A
- (F) Pressure sensor 25 bar
- (F) KV clip
- (F) RZV cable
- (R) Temperature sensor
- (R) Trigger clip
- (R) Stimulus cable 1
- (R) Stimulus cable 2
- (R) TD cable
- (R) Connecting cable from MIB to GT1
• Power supply unit, external

(F) = Connection on front, (R) Connection on back

3.4.1 Adapters/cables/connections on front of MIB

Connections for ODU plugs of various sizes and LED displays for the
operating status are provided on the front of the MIB.

Fig. 3-1 MIB connections on front

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Version 1.1, December 2003
Technical Data/Environment

Fig. 3-2 Adapters/cables for connection on front

Note
In addition to the adapters/cables shown, connections are also provided for
the multifunction cables MFK1/MFK2.

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Version 1.1, December 2003
Technical Data/Environment

3.4.2 Adapters/cables/connections on back of MIB

In addition to the power supply-unit connection, plugs for cables with


female connectors and sockets for cables with male connectors are
installed on the back of the MIB.

Fig. 3-3 Cables/adapters for connection on back

Fig. 3-4 Cables/adapters for back

Note
No country-specific connection cables for non-heating apparatuses are includ-
ed in the delivery scope for connection to the power supply unit.
Please obtain a country-specific cable for the connection of the power supply
unit to the power socket. The power supply unit is designed for the conversion
of AC voltage between 100 and 240 V.

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Version 1.1, December 2003
Technical Data/Environment

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Version 1.1, December 2003
Installing System

4 Installing System

4.1 Overview of components/accessories

The MIB is shipped in a carton that contains the MIB itself and the de-
fined connection cables for the measuring technology. A storage case
for the MIB and the cables is not included in the delivery scope.

• MIB
• External power supply unit without connection cable for country-
specific model
• Cables/sensors
- Current clip, 1000 A
- Pressure sensor, 25 bar
- Connecting cable from MIB to GT1
- KV clip
- RZV cable
- Temperature sensor
- Trigger clip
- Stimulus cable 1 and 2
- TD cable

Note
The MFK1, MFK2 and the current clip, 50 A (see below) intended for connec-
tion and operation are not accessories in the delivery scope of the MIB. The
MFK1 and MFK2 are shipped with the GT1, while the current clip, 50 A was
supplied with the DISPlus or is available separately.

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Version 1.1, December 2003
Installing System

4.2 Installation of MIB in conjunction with workshop


cart GT1

To ensure a high level of mobility of the GT1 and MIB, which can
therefore assume measuring-related measure identical to those of the
DISPlus, a workshop cart was designed.
The concept provides for a fixed location of the GT1 incl. the docking
station and a place for the MIB, the connection cables, a diagnostic
head and an OPPS/OPS.
Two drawers are available for storing various accessories.

Fig. 4-1 Mounting MIB in workshop cart

The compartment below the fold-up surface for the GT1 is used to hold
the MIB. Recesses for the feet of the MIB housing are provided in the
shelf. This already prevents the MIB from sliding. In addition, a retaining
strap is installed via two slots with which the MIB can be secured on the
shelf (Velcro (tm) strip). This secures the MIB on the workshop cart.
In this case, the connection cables for the various measuring
technology measures are connected to the MIB once and hooked into
the cable rack.

Note:
Separate operating instructions "Workshop Cart for the GT1" on the setting
up the workshop cart are provided on the documentation CD.

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Version 1.1, December 2003
Installing System

Fig. 4-2 Front view of GT1 workshop cart

Fig. 4-3 Rear view of workshop cart with cable rack

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Version 1.1, December 2003
Installing System

4.3 Connection interface on front

Connections are provided on the front on which cables are mounted


that the user may disconnect and interchange during operation.

MFK 1 ODU plug, size 3


MFK 2 ODU plug, size 3

Current clip, 50 A ODU plug, size 2 green


Current clip, 1000 A ODU plug, size 2 green

Pressure sensor, 25 bar ODU plug, size 1 black

KV ODU plug, size 1 red


Ignition distribution clip ODU plug, size 1 red

Fig. 4-4 Connection interface on front

Note
When the MIB is installed in the workshop cart, the defined front of the MIB is
located on the right-hand side seen from the front of the workshop cart.

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Version 1.1, December 2003
Installing System

4.3.1 Meaning of LEDs

• Power: Power supply unit connected


• Ready: MIB operational
• Ubat: Supply with battery voltage via TD cable OK

Fig. 4-4-1 LED display

4.3.2 Multifunction cable 1 (MFK1)

The MFK 1 is connected to the socket on the front of the MIB marked
with "MFK1". It belongs to the adapters which the user may separate
and connect during operation.

• MFK 1 (ODU plug, size 3), length 3 m

Fig. 4-5 MFK1 (connection on front)

Note
The MFK1 is not included in the delivery scope of the MIB. Please use the
MFK1 included with the GT1.
Only connect the MFK1 to the socket marked with MFK1.

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Version 1.1, December 2003
Installing System

4.3.3 Multifunction cable 2 (MFK2)

The MFK2 is connected to the socket on the front of the MIB marked
with "MFK2". It belongs to the adapters which the user may separate
and connect during operation.

• MFK 2 (ODU plug, size 3), length 3 m

Fig. 4-6 MFK2 (connection on front)

Note
The MFK2 is not included in the delivery scope of the MIB. Please use the
MFK2 included with the GT1.
Only connect the MFK2 to the socket marked with MFK2.

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Version 1.1, December 2003
Installing System

4.3.4 Current clip, 50 A/1000 A

The current clips are connected to the sockets on the front of the MIB
marked with SZ 50 or SZ 1000. They belong to the adapters which the
user may separate and connect during operation.
• Current clip, 50 A (ODU plug, size 2, green)
• Current clip, 1000 A (ODU plug, size 2, green)

Fig. 4-7-1 Current clip, 50 A (connection on front)

Note
The current clip, 50 A is not included in the delivery scope of the MIB. Please
use the current clip included with the DISPlus.
This current clip can also be ordered separately.
No photo was available for the current clip, 1000 A at the time of going to press!
Only connect the current clips to the assigned sockets in accordance with the
marking.

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Version 1.1, December 2003
Installing System

4.3.5 Pressure sensors

A 25 bar pressure sensor is included in the delivery scope of the MIB.


The sensor is connected on the front of the MIB to the sockets marked
with "DR1" or "DR2". The GT1 measuring application determines
which connection is to be used for the pressure sensor. It belongs to
the adapters which the user may separate/interchange and connect
during operation.
Length of pressure sensor = 4 m.

Pressure sensor 25 bar ODU plug, size 1 black

Fig. 4-8 Example of a pressure sensor, 25 bar (connection on front)

Note
Only connect the pressure sensor to the assigned sockets in accordance with
the marking. The ODU plugs are color-coded in black and have a coding, i.e.
they cannot be connected to the ODU socket size 1 (red).

Note
To use the pressure sensor for compression measurement you require optional
test probes (not shown).
The test probes are available in two designs:

Part No. BMW 110235 (supplier Cartool) for M engines


Part No. BMW 110226 (supplier Cartool) all other engines.

The test probes are not included in the delivery scope of the MIB.

Especially in case of changes in the part order numbers and the suppliers,
please observe the information on the BMW information pages on the intranet
(= SERVOLUTION.MUC) or extranet.

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Version 1.1, December 2003
Installing System

4.3.6 KV adapter

The KV adapter is connected to the socket on the front of the MIB


marked with "KV/RZV". It belongs to the adapters which the user may
separate and connect during operation.

The KV adapter is used for high-voltage measurement (ignition cable,


ignition distributor system).

• KV (ODU plug, size 1, red), length 3.5 m

Fig. 4-9-1 KV (connection on front)

Note
Only connect the KV adapter to the assigned sockets in accordance with the
marking. The ODU plugs are color-coded in red and have a coding, i.e. they
cannot be connected to the black ODU socket size 1.

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Version 1.1, December 2003
Installing System

4.3.7 RZV adapter

The RZV adapter is connected to the socket on the front of the MIB
marked with "KV/RZV". It belongs to the adapters which the user can
separate and connect during operation.

• RZV (ODU plug, size 1, red), length 3.5 m

Fig. 4-9-2 RZV (connection on front)

Note
Only connect the RZV adapter to the assigned sockets in accordance with the
marking. The ODU plugs are color-coded in red and have a connection lock, i.e.
they cannot be connected to the black ODU socket size 1.

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Version 1.1, December 2003
Installing System

4.4 Connection interface on back

Connections are provided on the back of the MIB to which cables are
connected that are permanently connected to the MIB and may not be
disconnected during operation.

DC IN 24V Connection for table-top power


supply unit
TEST Only for service purposes of
MIB!
The user may not connect
anything to this connection!
MIB-GT1 Connection between MIB and
GT1
TEMP Temperature sensor
TRZ Trigger clip
STIM1 Stimulus cable 1
STIM2 Stimulus cable 2
TD TD cable

Fig. 4-10 Connection interface on back

Note
When the MIB is installed in the workshop cart, the defined back of the MIB is
located on the left-hand side seen from the front of the workshop cart.

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Version 1.1, December 2003
Installing System

4.4.1 Table-top power supply unit

A table-top power supply unit is provided for connecting the MIB to the
power supply. The related connection is located on the back of the MIB
(DC IN 24 V), on the left-hand side seen from the workshop cart. Con-
nection to the power supply is made with a standard mains power cable
which, however, is not included in the delivery scope.

Fig. 4-11 Table-top power supply unit (connection on back)

Note
Please obtain a country-specific mains power cable which complies with your
country's regulations for operating the MIB on your power system. The power
supply unit itself is designed for a connection range of 100 - 240 V AC.
The table-top power supply unit cannot be disconnected during opera-
tion!

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Version 1.1, December 2003
Installing System

4.4.2 Connecting cable from MIB to GT1

A 5 m long cable (with an ODU plug, size 3, on the GT1 side) is included
for connecting the MIB to the GT1. Connect the other end of this cable
to the connection socket (marked MIB – GT1) on the back of the MIB.
The other end with the black ODU plug is connected to the control unit
of the GT1 (upper left).
Length of the MIB-GT1 connecting cable = 5 m.

Fig. 4-12 Cable for connecting MIB to GT1 (connection on back)

Note
Seen from the workshop cart, the MIB-GT1 connection is located on the left-
hand side. Secure the plug by screwing in the threaded screws.
The MIB-GT1 cable cannot be disconnected during operation!

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Version 1.1, December 2003
Installing System

4.4.3 Temperature sensor

A temperature sensor is included for measuring temperatures


analogous to the DISPlus. Connection to the MIB is made with a
connection plug on the back of the MIB marked "Temp"; the
connection on the cable of the temperature sensor is designed as a
socket.
Length of temperature sensor = 3 m.

Fig. 4-13 Temperature sensor (connection on back)

Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The sensor cable cannot be disconnected during operation!

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Version 1.1, December 2003
Installing System

4.4.4 Trigger clip

The firing point is determined with the trigger clip via an inductive con-
nection on the ignition cable. Connection to the MIB is made with a
connection plug on the back of the MIB marked "TRZ"; the connection
on the cable of of trigger clip is designed as a socket.
Length of trigger clip = 4 m.

Fig. 4-14 Trigger clip (connection on back)

Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The trigger clip cable cannot be disconnected during operation!

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Version 1.1, December 2003
Installing System

4.4.5 Stimulus cable 1

Connection to the MIB is made with a connection socket on the back of


the MIB marked "STIM1"; the connection on the cable of the temper-
ature sensor is designed as a socket.
Length of stimulus cable 1 = 3 m.

Possible uses:
• DC stimuli
• Sine-wave generator
• Pulse generator
• R simulator

Fig. 4-15 Stimulus cable 1 (connection on back)

Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The stimulus cable 1 cannot be disconnected during operation!

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Version 1.1, December 2003
Installing System

4.4.6 Stimulus cable 2

Connection to the MIB is made with a connection socket on the back of


the MIB marked "STIM2"; the connection on the cable of the temper-
ature sensor is designed as a socket.
Length of stimulus cable 2 = 3 m.

Fig. 4-16 Stimulus cable 2 (connection on back)

Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The stimulus cable 2 cannot be disconnected during operation!

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Version 1.1, December 2003
Installing System

4.4.7 TD cable

Connection to the MIB is made with a connection socket on the back of


the MIB marked "TD"; the connection on the cable of the temperature
sensor is designed as a socket.
A connection is made between the MIB and the diagnostic head with
the TD cable (brown ODU plug, size 1 with corresponding connection
socket on the diagnostic head).
Length of TD cable = 8 m.

Use:
The engine speed signal (TD) is fed into the MIB via the diagnostic head
and the TD cable. With the TD cable the signals Ter. 1 and TD can be
measured via the diagnostic head. In addition, the pulse generator
(stimuli) is supplied with battery voltage (TER. 30, TER. 31) via the TD
cable.

Fig. 4-17 TD cable (connection on back)

Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The TD cable is equipped with a brown ODU plug, size 1 and secured against
incorrect connection (e.g. to the ).
The TD cable cannot be disconnected during operation!

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Operating MIB on GT1

5 Operating MIB on GT1

5.1 Use on vehicle

The following photo shows the use of the MIB connected to the GT1
and used with a workshop cart.

Fig. 5-1 MIB in use on vehicle

Note
When using the workshop cart, make sure that sufficient space is maintained
between the individual vehicles!
Always set the brake of the workshop cart before beginning work.
Make sure the cables used do not cause people to trip.

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Version 1.1, December 2003
Operating MIB on GT1

5.2 Preset measurement series

In the following the measurements are listed that can be preset with the
software and carried out with the GT1 and the MIB.
These measurements are conducted analogously to the procedure for
measurements with the DISPlus diagnosis system.

Note
The measurements conducted with the GT1 and the MIB are supported by the
DIS application from program CD version 36.

5.2.1 Signal tests

• Wire test
• Potentiometer test

5.2.2 Signal measurements

• Status of diagnosis socket


• Status of OBD socket
• Engine-speed sensor signal
• Engine speed signal (TD)
• ti injection signal
• Primary ignition signal (Ter. 1 signal)
• Secondary ignition signal
• Diesel NBF signal
• Diesel engine-speed sensor signal (6 pin)
• Terminal 4a signal
• Lambda signal
• Idle actuator signals
• Throttle potentiometer signal
• Camshaft sensor signal

5.2.3 Additional measurements

• Alternator test
• Absolute compression
• Relative compression
• Pressure distribution
• Smooth running
• Xenon headlight test up to 8/1998
• Xenon headlight test from 9/1998

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Version 1.1, December 2003
Care and Maintenance of MIB

6 Care and Maintenance of MIB

6.1 Visual inspection

So that the MIB can be used to optimum effect, it is required that you
keep it in perfect condition.

Perform regular visual inspections of the MIB. Check all components


for damage (e.g. breaks) and soiling.
Regularly check all cables for damage.
Check the pins of the ODU plug or the multi-pin connection plug for
bending.

Warning!
! Damaged connection cables must be replaced in all cases.

6.2 General care instructions

Observe the following instructions for care of the MIB:

• Make sure that your MIB is securely set up, i.e. either in the direct
vicinity of the GT1 docking station location or preferably as a
diagnosis unit together with the GT1 on the workshop cart
designed for this purpose.
• Protect the MIB from moisture, exposure to direct sunlight and
extreme temperatures.
• Further information on the recommended operating temperature
and relative humidity range for the MIB is contained in Chapter 3 of
this manual.
• Protect the MIB from the penetration of liquids.
• Disconnect the MIB from the external power supply unit before you
conduct the maintenance work listed below.

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Care and Maintenance of MIB

6.3 Cleaning MIB housing

Wipe the housing of the MIB with a soft cloth slightly moistened with
water. If you use cleaning agents, the coating may be discolored or
damaged.

6.4 Precautionary measures for using cables

Above all make sure that the cables do not become kinked.
Carefully connect cables to the MIB and secure than with the threaded
screws on the plug if necessary.
Only connect adapters/cables to the properly marked connection
sockets on the MIB.

Make sure the cables do not cause people to trip.


If you use the workshop cart, hang the cables/adapters in the intended
positions on the cable rack again after use.

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Troubleshooting

7 Troubleshooting

The Measuring Technology Interface Box is a product of SIEMENS. It


was inspected before it left the factory. Carefully selected components
and maintenance of numerous quality controls guarantee high
resistance of the MIB. Should a fault occur in spite of this, please
consult the instructions in this chapter before contacting the Customer
Service responsible.

Faults that can occur on the MIB can be divided into the following
groups:
• Faults caused by environmental influences: ambient temperature,
(aggressive) moisture, dust, soot, grease, flying sparks, mains
supply, transformers, large electric motors, radio-control systems,
vibration.
• Faults in the cable connections to the GT1/vehicle.
• Faults in the power supply via the power supply unit.
• Faults on the GT1 that can affect the operation of the MIB.

Please attempt to determine the fault and localize it as precisely as


possible.

Note
Via the telephone or fax numbers familiar for inquiries on the DISPlus and GT1,
SIEMENS also assumes hotline responsibilities for the MIB and carries out the
agreed upon full range of service.

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Troubleshooting

7.1 Fault reports to Customer Service

If the fault cannot be remedied, please contact SIEMENS Service


(see Chapter 8).

Note
You can best send your fault report to SIEMENS Service with a FAX report. The
two-page fault report (see the documentation of the workshop systems under
"GT1/Form") must be filled out completely and faxed to the support center
responsible for your country (see Chapter 8).
Describe the fault pattern as precisely as possible (report etc.), when and after
which action the fault occurred, what you have done to pinpoint the fault, and
what the result of this was.

7.2 Replacing MIB or components

During the warranty period or the three-year term of your Service


Agreement, the MIB will be repaired by replacing the entire unit if a fault
occurs. If a fault occurs in the related cables/sensors, they will be
replaced free of charge within the one-year warranty period.

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Service Addresses

8 Service Addresses

The list of addresses with the service centers for the specific countries
and the Hotline telephone and fax numbers is continually updated.
If no center is specified as responsible for your country, please contact
the SIEMENS office in Germany.

The service addresses are located in a central document "SERVICE


ADDRESSES" applicable for all workshop systems on the documenta-
tion CD.

Note
Please only report a hardware or software fault to one of the responsi-
ble SIEMENS Hotlines in accordance with the specifications in the doc-
ument "SERVICE ADDRESSES".

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Service Addresses

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Abbreviations

9 Abbreviations

9.1 Definitions

Term Explanation
Access Point A device integrated in a workshop network with which
communication between the network subscribers is
possible via radio waves and access to the workshop
network is enables.
Diagnostic head Device via which the connection between a vehicle
and a tester or an SSS can be established.

Table 9-1 Terms and Explanations

9.2 Abbreviations

Abbreviation Explanation
AP Access Point
CU GT1 control unit
CIP Coding Individualizing Programming
DISPlus BMW tester with TFT touchscreen
DH Diagnostic head
DMM Digital Multimeter
DSO Digital Memory Oscilloscope
LAN Local Area Network
MIB Measuring Technology Interface Box
MUX Multiplexer
MW Measured value
OPPS Optical Testing and Programming System
OPS Optical Programming System
Ri Internal resistance
SSS Software Service Station (also Triple-S)

Table 9-2 Abbreviations

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Abbreviations

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We have checked to ensure that the content of the printed matter Transfer or duplication of this document, as well as use or
matches the hardware and software described. Nonetheless, communication of its content are not permitted unless express
deviations cannot be excluded and we are unable to provide a consent is granted. Violations give rise to claims for damages.
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provided in this printed matter is checked regularly, and necessary
corrections are included in subsequent issues. We are grateful for
all suggested improvements.
Copyright © BMW AG 2003 All Rights Reserved
The right to make changes of a technical nature is reserved.

BMW Aktiengesellschaft US-EN / Printed in Germany

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