Documente Academic
Documente Profesional
Documente Cultură
Box MIB
Contents
7 Troubleshooting........................................... 7-33
7.1 Fault reports to Customer Service .......................7-34
7.2 Replacing MIB or components.............................7-34
9 Abbreviations............................................... 9-37
9.1 Definitions ............................................................9-37
9.2 Abbreviations .......................................................9-37
Danger
! means that death, severe personal injury and/or considerable damage
to property will occur if the appropriate precautionary measures are not
taken.
Warning!
! means that death, severe personal injury and/or considerable damage
to property can occur if the appropriate precautionary measures are not
taken.
Caution
! with warning triangle means that slight personal injury and/or damage
to property can occur if the appropriate precautionary measures are not
taken.
Caution
without hazard warning triangle means that damage to property can
occur if the appropriate precautionary measures are not taken.
Important!
means that an undesirable event or state can occur if the relevant
instruction is not observed.
Note
is an important item of information regarding the product itself, its
handling, or that part of the "Operating Manual" to which your attention
is to be drawn in particular.
Warning!
! If the mains cable or the power supply unit is defective or the MIB is
damaged, the MIB may not be used until a qualified expert has
conducted a check.
Warning!
! Mains power cables and measuring cables must not be routed over
tables, benches and cabinets, and they must not become obstacles.
They must not be placed in the vicinity of hot objects or rotating parts.
Warning!
! The mains power cable provided must not be extended. Where
possible, use only the mains power cable supplied.
Warning!
! If you do not use the MIB for a longer time, disconnect it from the power
supply. When you pull the power supply plug, do not pull on the cable,
but instead grasp the power supply plug itself and pull it out of the
power socket.
Warning!
! You may not operate the MIB in the vicinity of open fuel tanks or near
floor level, or in pits or similar, as otherwise there is a danger of
explosion or fire due to gases and/or vapors.
Warning!
! The electrical installation must comply with the requirements specified
in this manual and may only be carried out by qualified personnel.
Warning!
! Only use the MIB in the manner specified in this manual. Use only the
recommended and approved devices and components with the MIB.
Warning!
! If you open the unit without authorization or perform improper repairs
on it, you may be exposed to considerable danger.
Important!
Fluctuations and deviations in the power supply voltage outside the
permissible tolerance can lead to operating failures.
KEEP THESE
SAFETY PRECAUTIONS
IN A SAFE PLACE!
1 General Information
1.1 Reason
Observe the safety instructions for the MIB. The general safety instruc-
tions are provided following the Table of Contents.
2 Technical properties
The MIB GT1 can be used worldwide. It complies with the VDE guide-
lines and all worldwide, country-specific standards and regulatory
works required for use in an automotive workshop.
3 Technical Data/Environment
• Operation
- Ambient temperature range: +3°C to +43°C
- Relative humidity at a maximum of +25 °C: 10 to 80 %,
no condensation
• Operation
- Air pressure/altitude above sea level: up to 70 kPa/3000 m
Degree of soiling 2
overvoltage category I
use in interiors
Oscillating load
Shock loading
• Safety legislation
- Workshop devices: UL 201
- Measuring equipment: DIN EN 61010-1 (VDE 0411 Part 1),
EN 61010-1, IEC 1010, UL 1950, CSA-C22.2 No. 950
• Resistance to fire
- In accordance with the above safety legislation
• Foreign bodies and water protection
(as per DIN VDE 0470 Part 1) (EN 60529, IEC 529)
- MIB: Housing protection type: IP 40
Connections for ODU plugs of various sizes and LED displays for the
operating status are provided on the front of the MIB.
Note
In addition to the adapters/cables shown, connections are also provided for
the multifunction cables MFK1/MFK2.
Note
No country-specific connection cables for non-heating apparatuses are includ-
ed in the delivery scope for connection to the power supply unit.
Please obtain a country-specific cable for the connection of the power supply
unit to the power socket. The power supply unit is designed for the conversion
of AC voltage between 100 and 240 V.
4 Installing System
The MIB is shipped in a carton that contains the MIB itself and the de-
fined connection cables for the measuring technology. A storage case
for the MIB and the cables is not included in the delivery scope.
• MIB
• External power supply unit without connection cable for country-
specific model
• Cables/sensors
- Current clip, 1000 A
- Pressure sensor, 25 bar
- Connecting cable from MIB to GT1
- KV clip
- RZV cable
- Temperature sensor
- Trigger clip
- Stimulus cable 1 and 2
- TD cable
Note
The MFK1, MFK2 and the current clip, 50 A (see below) intended for connec-
tion and operation are not accessories in the delivery scope of the MIB. The
MFK1 and MFK2 are shipped with the GT1, while the current clip, 50 A was
supplied with the DISPlus or is available separately.
To ensure a high level of mobility of the GT1 and MIB, which can
therefore assume measuring-related measure identical to those of the
DISPlus, a workshop cart was designed.
The concept provides for a fixed location of the GT1 incl. the docking
station and a place for the MIB, the connection cables, a diagnostic
head and an OPPS/OPS.
Two drawers are available for storing various accessories.
The compartment below the fold-up surface for the GT1 is used to hold
the MIB. Recesses for the feet of the MIB housing are provided in the
shelf. This already prevents the MIB from sliding. In addition, a retaining
strap is installed via two slots with which the MIB can be secured on the
shelf (Velcro (tm) strip). This secures the MIB on the workshop cart.
In this case, the connection cables for the various measuring
technology measures are connected to the MIB once and hooked into
the cable rack.
Note:
Separate operating instructions "Workshop Cart for the GT1" on the setting
up the workshop cart are provided on the documentation CD.
Note
When the MIB is installed in the workshop cart, the defined front of the MIB is
located on the right-hand side seen from the front of the workshop cart.
The MFK 1 is connected to the socket on the front of the MIB marked
with "MFK1". It belongs to the adapters which the user may separate
and connect during operation.
Note
The MFK1 is not included in the delivery scope of the MIB. Please use the
MFK1 included with the GT1.
Only connect the MFK1 to the socket marked with MFK1.
The MFK2 is connected to the socket on the front of the MIB marked
with "MFK2". It belongs to the adapters which the user may separate
and connect during operation.
Note
The MFK2 is not included in the delivery scope of the MIB. Please use the
MFK2 included with the GT1.
Only connect the MFK2 to the socket marked with MFK2.
The current clips are connected to the sockets on the front of the MIB
marked with SZ 50 or SZ 1000. They belong to the adapters which the
user may separate and connect during operation.
• Current clip, 50 A (ODU plug, size 2, green)
• Current clip, 1000 A (ODU plug, size 2, green)
Note
The current clip, 50 A is not included in the delivery scope of the MIB. Please
use the current clip included with the DISPlus.
This current clip can also be ordered separately.
No photo was available for the current clip, 1000 A at the time of going to press!
Only connect the current clips to the assigned sockets in accordance with the
marking.
Note
Only connect the pressure sensor to the assigned sockets in accordance with
the marking. The ODU plugs are color-coded in black and have a coding, i.e.
they cannot be connected to the ODU socket size 1 (red).
Note
To use the pressure sensor for compression measurement you require optional
test probes (not shown).
The test probes are available in two designs:
The test probes are not included in the delivery scope of the MIB.
Especially in case of changes in the part order numbers and the suppliers,
please observe the information on the BMW information pages on the intranet
(= SERVOLUTION.MUC) or extranet.
4.3.6 KV adapter
Note
Only connect the KV adapter to the assigned sockets in accordance with the
marking. The ODU plugs are color-coded in red and have a coding, i.e. they
cannot be connected to the black ODU socket size 1.
The RZV adapter is connected to the socket on the front of the MIB
marked with "KV/RZV". It belongs to the adapters which the user can
separate and connect during operation.
Note
Only connect the RZV adapter to the assigned sockets in accordance with the
marking. The ODU plugs are color-coded in red and have a connection lock, i.e.
they cannot be connected to the black ODU socket size 1.
Connections are provided on the back of the MIB to which cables are
connected that are permanently connected to the MIB and may not be
disconnected during operation.
Note
When the MIB is installed in the workshop cart, the defined back of the MIB is
located on the left-hand side seen from the front of the workshop cart.
A table-top power supply unit is provided for connecting the MIB to the
power supply. The related connection is located on the back of the MIB
(DC IN 24 V), on the left-hand side seen from the workshop cart. Con-
nection to the power supply is made with a standard mains power cable
which, however, is not included in the delivery scope.
Note
Please obtain a country-specific mains power cable which complies with your
country's regulations for operating the MIB on your power system. The power
supply unit itself is designed for a connection range of 100 - 240 V AC.
The table-top power supply unit cannot be disconnected during opera-
tion!
A 5 m long cable (with an ODU plug, size 3, on the GT1 side) is included
for connecting the MIB to the GT1. Connect the other end of this cable
to the connection socket (marked MIB – GT1) on the back of the MIB.
The other end with the black ODU plug is connected to the control unit
of the GT1 (upper left).
Length of the MIB-GT1 connecting cable = 5 m.
Note
Seen from the workshop cart, the MIB-GT1 connection is located on the left-
hand side. Secure the plug by screwing in the threaded screws.
The MIB-GT1 cable cannot be disconnected during operation!
Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The sensor cable cannot be disconnected during operation!
The firing point is determined with the trigger clip via an inductive con-
nection on the ignition cable. Connection to the MIB is made with a
connection plug on the back of the MIB marked "TRZ"; the connection
on the cable of of trigger clip is designed as a socket.
Length of trigger clip = 4 m.
Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The trigger clip cable cannot be disconnected during operation!
Possible uses:
• DC stimuli
• Sine-wave generator
• Pulse generator
• R simulator
Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The stimulus cable 1 cannot be disconnected during operation!
Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The stimulus cable 2 cannot be disconnected during operation!
4.4.7 TD cable
Use:
The engine speed signal (TD) is fed into the MIB via the diagnostic head
and the TD cable. With the TD cable the signals Ter. 1 and TD can be
measured via the diagnostic head. In addition, the pulse generator
(stimuli) is supplied with battery voltage (TER. 30, TER. 31) via the TD
cable.
Note
Seen from the workshop cart, the connection is located on the left-hand side.
Secure the connection by screwing in the threaded screws.
The TD cable is equipped with a brown ODU plug, size 1 and secured against
incorrect connection (e.g. to the ).
The TD cable cannot be disconnected during operation!
The following photo shows the use of the MIB connected to the GT1
and used with a workshop cart.
Note
When using the workshop cart, make sure that sufficient space is maintained
between the individual vehicles!
Always set the brake of the workshop cart before beginning work.
Make sure the cables used do not cause people to trip.
In the following the measurements are listed that can be preset with the
software and carried out with the GT1 and the MIB.
These measurements are conducted analogously to the procedure for
measurements with the DISPlus diagnosis system.
Note
The measurements conducted with the GT1 and the MIB are supported by the
DIS application from program CD version 36.
• Wire test
• Potentiometer test
• Alternator test
• Absolute compression
• Relative compression
• Pressure distribution
• Smooth running
• Xenon headlight test up to 8/1998
• Xenon headlight test from 9/1998
So that the MIB can be used to optimum effect, it is required that you
keep it in perfect condition.
Warning!
! Damaged connection cables must be replaced in all cases.
• Make sure that your MIB is securely set up, i.e. either in the direct
vicinity of the GT1 docking station location or preferably as a
diagnosis unit together with the GT1 on the workshop cart
designed for this purpose.
• Protect the MIB from moisture, exposure to direct sunlight and
extreme temperatures.
• Further information on the recommended operating temperature
and relative humidity range for the MIB is contained in Chapter 3 of
this manual.
• Protect the MIB from the penetration of liquids.
• Disconnect the MIB from the external power supply unit before you
conduct the maintenance work listed below.
Wipe the housing of the MIB with a soft cloth slightly moistened with
water. If you use cleaning agents, the coating may be discolored or
damaged.
Above all make sure that the cables do not become kinked.
Carefully connect cables to the MIB and secure than with the threaded
screws on the plug if necessary.
Only connect adapters/cables to the properly marked connection
sockets on the MIB.
7 Troubleshooting
Faults that can occur on the MIB can be divided into the following
groups:
• Faults caused by environmental influences: ambient temperature,
(aggressive) moisture, dust, soot, grease, flying sparks, mains
supply, transformers, large electric motors, radio-control systems,
vibration.
• Faults in the cable connections to the GT1/vehicle.
• Faults in the power supply via the power supply unit.
• Faults on the GT1 that can affect the operation of the MIB.
Note
Via the telephone or fax numbers familiar for inquiries on the DISPlus and GT1,
SIEMENS also assumes hotline responsibilities for the MIB and carries out the
agreed upon full range of service.
Note
You can best send your fault report to SIEMENS Service with a FAX report. The
two-page fault report (see the documentation of the workshop systems under
"GT1/Form") must be filled out completely and faxed to the support center
responsible for your country (see Chapter 8).
Describe the fault pattern as precisely as possible (report etc.), when and after
which action the fault occurred, what you have done to pinpoint the fault, and
what the result of this was.
8 Service Addresses
The list of addresses with the service centers for the specific countries
and the Hotline telephone and fax numbers is continually updated.
If no center is specified as responsible for your country, please contact
the SIEMENS office in Germany.
Note
Please only report a hardware or software fault to one of the responsi-
ble SIEMENS Hotlines in accordance with the specifications in the doc-
ument "SERVICE ADDRESSES".
9 Abbreviations
9.1 Definitions
Term Explanation
Access Point A device integrated in a workshop network with which
communication between the network subscribers is
possible via radio waves and access to the workshop
network is enables.
Diagnostic head Device via which the connection between a vehicle
and a tester or an SSS can be established.
9.2 Abbreviations
Abbreviation Explanation
AP Access Point
CU GT1 control unit
CIP Coding Individualizing Programming
DISPlus BMW tester with TFT touchscreen
DH Diagnostic head
DMM Digital Multimeter
DSO Digital Memory Oscilloscope
LAN Local Area Network
MIB Measuring Technology Interface Box
MUX Multiplexer
MW Measured value
OPPS Optical Testing and Programming System
OPS Optical Programming System
Ri Internal resistance
SSS Software Service Station (also Triple-S)