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Structures General
(ATA 06, 51, 53, 54, 55, 56, 57)
TABLE OF CONTENTS
SUBJECT PAGE
Primary Structure 4
Dimensions & Areas
- Zoning 10
- Station Numbers 12
Structure Description
- Fuselage 18
- Wings 32
- Auxiliary Wing Structures 36
- Wing-to-Body Fairing 46
- Horizontal Stabilizer 48
- Vertical Stabilizer 52
- Nacelles & Pylons 56
- Windows 60
STRUCTURES GENERAL
PRIMARY STRUCTURE
The primary structure is generally made of high strength aluminum
alloy. Fiber reinforced composite materials are used for selected
components. Magnetic materials are not used near the magnetic
compass.
Aluminum-zinc alloys are used for the upper surface of the wing box
and may also be used for components in the main load carrying
structures.
SECONDARY STRUCTURE
Aluminum alloy or composite materials are used to fabricate
secondary structural components.
STRUCTURES GENERAL
ITEM COMPONENT
1 RADOME
2 FLOOR PANELS
3 PYLON FAIRINGS
4 TRAILING EDGE PANELS (MLG Zone)
5 AILERONS
6 OUTBOARD TRAILING EDGE FLAPS
7 INBOARD TRAILING EDGE FLAPS
8 DORSAL FIN
9 VERTICAL STABILIZER LEADING EDGE
10 VERTICAL STABILIZER TIP
11 RUDDER
12 VERTICAL STABILIZER TRAILING EDGE PANELS
13 ELEVATOR
14 HORIZONTAL STABILIZER TRAILING EDGE PANELS
15 HORIZONTAL STABILIZER TIPS
16 FLAP TRACK FAIRINGS
17 SPOILERS
18 AIRBRAKES
19 MAIN LANDING GEAR DOORS (attached to MLG and wing)
20 NACELLES
21 MAIN LANDING GEAR DOORS
22 WING-TO-BODY FAIRING
23 NOSE LANDING GEAR DOORS
STRUCTURES GENERAL
► toilet and galley areas All aerodynamic seal installations are easy to inspect and permit
► cargo, passenger, service rapid replacement. Fasteners are installed with sealant where
► battery area appropriate.
► landing gear compartment
► wing and stabilizer trailing edge The floors in the lavatory areas, galley areas and cabin entryways are
sealed to prevent moisture migration and corrosion.
In general all faying surfaces of similar materials have primer on
each surface. All aluminum parts are protected against corrosion by AERODYNAMIC SMOOTHNESS
chromic acid anodizing plus primer. For parts exposed to aggressive The aircraft has an aerodynamically clean shape and the smooth
environments complementary corrosion protection is achieved by an exterior surface to provide high performance. Gaps between fixed
enamel top coat. surfaces are filled with aerodynamic sealant.
STRINGERS
TYPICAL FRAMES
STRUCTURES GENERAL
during maintenance
► organise work by a "zone" principle during aircraft maintenance
edge;
► on the horizontal stabilizer – from root section to tip and from
ZONING
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STRUCTURES GENERAL
SECTION 1
SECTION 2 SECTION 3
SECTION 5 / 6
SECTION 4
FUSELAGE STATIONS – Section 4 / 5 / 6
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NACELLE STATIONS
VERTICAL STABILIZER STATIONS
FUSELAGE STATIONS
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WING STATIONS
FUSELAGE STATIONS
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STRUCTURES GENERAL
FUSELAGE GENERAL
The fuselage has three parts:
► Section 1 with flight compartment
GENERAL DESCRIPTION
► the wing center section is enclosed by the main fuselage section
and is permanently attached to it
► the fuselage is a semi-monocoque structure with z-type frames
► aft fuselage
SECTION 6
SECTION 5
SECTION 4
FR. 58
SECTION 3
FR. 51
SECTION 2
FR. 36
SECTION 1
FR. 24
KEEL
BEAM
WING-TO-FUSELAGE FAIRING
FR. 11
FR. 10
FR. 1
STRUCTURES GENERAL
DESCRIPTION
► the pressure bulkhead is a machined web from a slab of aluminum
alloy
► fuselage skins are made of aluminum cladded sheets.
panels
► the NLG bay structure elements are machined parts of aluminum
alloy
► the flight compartment floor structure includes crossing extruded
STRUCTURES GENERAL
DESCRIPTION
► Passenger cabin windows are interchangeable
and cargo door frame are available for external visual inspection
► Permanent floor panels are supported by crossing extruded floor
A typical floor panel is 0.40 in (10.2 mm) thick sandwich panel made
from fiberglass weave face sheets and phenolic-nomex honeycomb
core. Maximum length is about 118.1 in (3000 mm).
PASSENGER WINDOWS
FLOOR BEAMS
ENTRY DOOR OPENING
STRUCTURES GENERAL
KEEL BEAM
CENTRAL TANK
OUTER WING
ATTACHMENT POINT
STRUCTURES GENERAL
The aft service doors are provided on the left upper fuselage side
and the right upper fuselage side respectively.
DESCRIPTION
► The aft pressure bulkhead includes a circumferential machined Z-
and cargo door frame are available for external visual inspection
PRESSURE BULKHEAD
SERVICE DOOR
OPENING (RH)
CARGO DOOR
OPENING
SERVICE DOOR
OPENING (LH)
STRUCTURES GENERAL
DESCRIPTION
Section 5 is made of strong construction and contains secondary
frames and stringers, fittings and access door openings.
SECTION 5
STRUCTURES GENERAL
DESCRIPTION
► the structure is made mainly of titanium alloys
APU INLET
APU FIREWALLS
STRUCTURES GENERAL
WING
The wing is in three parts – the center wing and the left and right
outer wings.
CENTER WING
Center wing is constructed in a form of spar box consisting of upper
and lower panels, two spars and two webs parallel to the spars.All
parts of the panels correspond to covering with riveted stringers.
STRUCTURES GENERAL
OUTER WING
The wing has two spars, consisting of machined parts of aluminum Ribs are divided into forming ribs and reinforced ribs according to
alloy assembled by riveting and bolting. A landing gear beam located their purpose in construction.
aft of the second spar is cut completely from titanium alloy plate.
Forming ribs preserve target wing shape and transmit local air loads
MONOCOQUE CONSTRUCTION to the spars and covering in a form of corresponding shear flows.
The basic monocoque wing includes: Supporting covering and stringers ribs increase their ultimate stress.
► Covering
LANDING GEAR
REAR SPAR BEAM
FWD SPAR
REAR SPAR
STRUCTURES GENERAL
► Flaps
► Ailerons
► Spoilers.
Slats
STRUCTURES GENERAL
Air Duct
Slat A-Ice
Slat # 2/3/4
Slat Motor
Leading Edge
Slat #1
Not Anti Iced
Slat Track
SLATS
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STRUCTURES GENERAL
The center section consists of the monolithic upper and lower skins,
made of polymeric composite materials, along with two spars and
supporting ribs, made of aluminum alloys and located in the zone of
mechanism attachment.
INBOARD FLAP
OUTBOARD FLAP
STRUCTURES GENERAL
Each honeycomb section includes a spar, the upper and lower skins,
end ribs and trailing edge strip, with all components made of
polymeric composite materials and the space filled with non-metallic
honeycombs.
Aileron hinge fittings, spoiler and air brake sections, and actuator
attachment fittings are made of aluminum alloys.
AILERON
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STRUCTURES GENERAL
Each air brake and spoiler section is attached with two hinge fittings,
and is deflected during operation by an actuator.
The frame of spoiler and air brake sections are similar in structure
with aileron frame and are made of fiberglass and carbon fiber.
AIR BRAKES
ACTUATOR
ATTACHMENT RIBS
SPOILERS
HINGE POINT
HINGE POINT
HINGE POINT /
ACTUATOR
ATTACHMENT
SPOILERS / AIR BRAKES
STRUCTURES GENERAL
WING-TO-FUSELAGE FAIRING
The wing-to-body fairing is installed on the outer surface of the
bottom fuselage between the frames 19 and 39-40.
► Pneumatic system
► Fuel system
► Brake system
STRUCTURES GENERAL
The panels on the lower fixed trailing edge are honeycomb sandwich
made of an aramid honeycomb core with aramid, fiberglass and
graphite face skins.
Pivot bearings, used to adjust the stabilizer, are at the left rib 2 and
at the right rib 2 close to the aft spar.
There are also special brackets at the forward spar near rib 0, linked
with the electric motor, that jack the horizontal tail up and down.
STRUCTURES GENERAL
STRUCTURES GENERAL
A segmented seal and retainer strips are installed for the vertical
stabilizer-to rudder seal to give access to the hinge points for
maintenance.
A dorsal fin extends forward from the base of the leading edge. It is
made of the following components:
► graphite face skins
► Aluminum ribs
SPAR BOX
LEADING EDGE
VERTICAL STABILIZER
TRAILING EDGE
DORSAL FIN
STRUCTURES GENERAL
STRUCTURES GENERAL
external impacts, lightning, etc., as well as for minimizing the The pylon spar has a welded frame. The main frame of the spar
effect of electromagnetic fields consists of seven elements, made of a titanium alloy using the hot
► creating an aerodynamic structural shape forging method and joined by means of electron-beam welding. The
top and bottom walls of the spar have openings for ducts and wiring.
The pylon is designed for: There are four hinge units on the top surface of the spar. The reverse
► Mounting the engine thrust hinge unit is on the aft surface of the spar.
► Transmitting engine thrust to the aircraft body
► Mounting nacelle elements Pylon attachment to the wing console and transmission of loads from
the engine to the wing is provided by three rods and wing attachment
units. The front rods are corrosion-resistant high-strength steel and are
attached to the front wing spar. The aft rod is die-stamped from a
titanium alloy and is attached to the wing rib (6).
FORWARD ENGINE
MOUNT PLATFORM AFT ENGINE
MOUNT PLATFORM
ENGINE PYLON
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STRUCTURES GENERAL
NACELLE
The engine cowling and the support structure for the engine are
made of aluminum alloy and carbon fiber. Steel, stainless steel, or
titanium is used where necessary for fire, heat, or stress protection.
Opening the fan cowl provides easy and complete access to most
LRUs in front of the engine and to the AGB and its accessory.
► fan cowl
► thrust reverser
The thrust reverser includes deflecting doors that reverse the fan
flow. The T/R doors are installed in two “C ducts" that form part of the
nacelle structure and are attached to the pylon. Opening the “C duct"
cowls provides direct access to the engine core for core installed
LRUs and boroscope access.
SOUND SUPPRESSION
Sound is suppressed in the engines by peripheral acoustic panels in
the air inlet, peripheral acoustic lining in the inner and outer walls of
the fan air duct, peripheral acoustic lining in the reverser and the
mixed flow nozzle.
FAN COWLS
AIR INTAKE
STRUCTURES GENERAL
COCKPIT WINDOWS
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STRUCTURES GENERAL
WINDSHIELDS
The windshields are made of silicate triplex with built-in electrical
heating. Silicate triplex consists of two basic monolayers of the
hardened silicate glass of Solidon (R) type with 8 mm and 6 mm
widths and an integumentary (external) glass with of 3 mm width that
are stuck together by a polyurethane film. Windshield attachment is
performed by pinch strips.
SLIDING WINDOWS
The sliding windows are made of silicate triplex with built-in electrical
heating. Silicate triplex consists of two basic monolayers of the
hardened silicate glass of Solidon (R) type with 6 mm width and an
integumentary (external) glass with 3 mm width that are stuck
together by a polyurethane film. Sliding window glass is attached to
sliding window frame by pinch strips.
SIDE WINDOWS
The side windows are made of two oriented acrylic plastic panes with
widths of 14 and 10 mm that are stuck together by PVB film. Side
window attachment is performed by pinch strips from inside of the
cockpit by bolts.
SLIDING WINDOW
25
,3
м
м
INTERLAYER
FILLER
SIDE WINDOW
WINDOW CONSTRUCTION
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STRUCTURES GENERAL
EXTERNAL GLASS
9.5 mm
INTERNAL GLASS
4 mm
PASSENGER WINDOW
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STRUCTURES GENERAL