We Mitigate Corrosion!!

About Us

 PT. IWW CRA ENERGY SOLUTIONS (CES) is a part of IWW Groups - Singapore, has a
team of highly skilled individuals and state of the art machinery and equipment
located strategically in Batam Island.
 CES is an API & ISO certified company started in 2015 with highly skilled and
experienced technicians, engineers, managers from various well-resourced cladding
companies all around the world. We started with R&D section to design and
develop new machines and methods to produce the Corrosion Resistance Weld
overlay with high quality in a lower price in this competitive market.
 Our aim is to provide specialized services and products primarily to local and
international clients involved in the construction of the oil & gas, petrochemical,
fertilizer, power, desalination and infrastructure sectors.
Certifications

 API Q1 Certification -
Quality Management
System Specification
 ISO 9001:2015 -
Quality Management
System
 OHSAS 18001:2007 -
Occupational Health &
Safety Assessment Series
Certifications
Our Mission

 Our mission is to meet, and at

opportunity exceed, our client's
expectations in quality, delivery,
and cost through:
 Developing specialized and
sophisticate machinery and
equipment
 Investing on skilled workforce
while also Encouraging unskilled
workforce
 Continuous improvement in our
production process, testing
methods, and procedures
Our Vision

 Our vision is to be a leading

manufacturer and
fabricator provider for the
energy sector in ASIAN AND
AUSTRALIAN Continent.
 CES Management respects
the Core values of business
and maintain the principles
of achieving the mission
and vision by maintaining
the Safety, Quality of
service, Customer focus,
Teamwork, Passion, Integrity
of services.
 CES are committed to operate within the disciplines and
control of a quality management system conforming to
the international standard ISO 9001:2015. Our quality policy
is based on these fundamental principles:

Ensuring that we fully identify and conform to the

requirements of our customers

Looking at our service provision processes, identifying the

Quality potential for errors and taking the necessary action to
eliminate them

Training to do the job and doing it right at first instance. Our

work is undertaken in conformance to our QMS, legal and
regulatory requirements, and specific customer
requirements always.

We committed to meeting customer requirements and

enhancing total customer satisfaction, and compliance
with regulatory bodies, at maximum effectiveness and
minimal cost through continual improvement.
HSE

 CES is committed to achieve and maintain excellence in health, safety, and

environment (HSE). CES conducts business in a manner that protects the
safety and health of our employees, contractors, customers, and the
community. CES is constantly demonstrating a proactive approach towards
environmental stewardship and continual improvement.
 Provide professional safety induction training and awareness to all the
personnel’s including client inspectors, third party inspectors and
subcontractors.
 Avoid accidents due to ignorance by setting high monitoring standards on
safety issues.
 Plans and executes with special team during the emergency crisis.
 Improved waste management system to decrease environment pollution.
 Employee Rewarding for active participation and outstanding safety
activities.
Facility

 We are happy to say that

we own a multi functional &
versatile facility in 10,000 Sq.
M area.
 Fabrication Shop @ 1200
Sq.M
 Cladding Shop @ 700 Sq.M
 Open Fabrication Area @
1100 Sq.M
 Open Yard @ 6000 Sq.M
 Facility Gallery

WELDOVERLAY AREA

CLADDING SHOP OPEN YARD

MACHINING AREA

OPEN FAB AREA

FABRICATION SHOP
 Weldoverlay Services

CES
(CRA Energy Solutions)
Process Automation
Engineering
Our workshop is equipped with computerized
horizontal and vertical GTAW welding systems
for cladding line pipes and spool pieces up to
12 meters in length, and computerized
vertical pulsed hot-wire GTAW welding
Weldoverlay
systems to clad a wide range of fittings,
flanges, valve bodies, pressure vessels, etc.
Services
Standards used for this product are: ASME,
API, ISO, DNV.
 The state-of-the-art welding system uses the latest
“PLC” and “PARALLAX” controller and electronic
technologies to assist CES skilled craftsmen in
producing high quality welds in accordance to the
international codes and standards of ASME and API.

Cladding
Control Overlay welding performed using WPS/PQR in
accordance with ASME section IX. In Process QC
Checks for visual and dimensional including welding
monitoring NDT to include UT, DPT, PMI and
Dimensional.

ASME API
SEC IX
Product Range & Capabilities

CLADDING PRODUCT TYPES

 Pipes
 Flanges
 Fittings
 LR Bends
 Valve Bodies
 Well Heads
 Risers
 External for Risers
 Pressure Vessel – Shell,
Nozzle, Dished Ends
 Other similar geometrical
shapes
Product Range & Capabilities

CLADDING PRODUCTS SIZES

Pipes - 2” and above

Flanges - 2” and above
Fittings - 3” and above
Elbows - 4” and above

Limitations:
Item ID prior clad is >42mm.
Item WT shall be >7.1mm.
Pipe Length up to 12M.
Product Range &
Capabilities
Weld overlay is applied to a variety of
substrates such as, but not limited to:
 Carbon Steel Pipe for High-Temp Service –
ASTM A105, A106, A234, A691
 Carbon Steel, for Moderate and Lower
Temp Service – ASTM A516, A671, A672
 Carbon and Low-Alloy Steel Forgings –
ASTM A350, A420, A694, A707, A859
 High Strength Ferritic Steel – ASTM A860
 Carbon steel Line Pipe – API 5L
 Any other Weldable backing material
substrate upon request.
Product Range &
Capabilities
CLADDING MATERIALS:
 Nickel and Ni- Alloy Grade : Inconel
625, Incoloy 825, Monel 400
Stainless Steel Grade : SS 316L, 317L,
309LMo, 308L, 904L, AISI 410,
 DUPLEX SS GRADE : ER2209, ER2594, hard
facing overlay Grade : Sterlite, C-Cr-Mo
Alloy (T Fe15, T Fe10), Cu-Ni
 Any other weldable alloy upon request
 Production Rate
According to the current facility 10 convertible rigs

Clad Deposit
Overlay
Type (Output) Per
Product
Month

2” OD and 10.2 Metric

Pipes
above Tons

3” OD and
Flanges 7.2 Metric Tons
above

2” OD and
Fittings 6.6 Metric Tons
above
SR Neck Hub Bore Pipe

Shaft 2” Nozzle Stub Piece

  Weld overlay cladding can save up to 40% of total
cost of using solid SS material, 50% for 825 Alloy and
up to 60% for 625 Alloys.
 A wide range of applications can benefit from our
anti-corrosion weld overlay process, including
pipelines, flanges, valves, vessels and specialist
subsea equipment.
 Offers highly reliable product and reduces project
and operational risk.
Advantages  Lower overall life cost with minimum maintenance.
 Minimal pigging requirements with High system
cleanliness
 Reduces site construction costs
 Full services pipe spooling capability available
 Highly skilled team with extensive CRA experience
 Full traceability and documentation
Our Specialties in Weldoverlay

 Corrosion Resistant Alloy specialist

 Best supplier of CRA weld overlay products
 Manufacturing facilities in Indonesia (Batam Island)
 Cost effective locations with excellent global logistics
 Vast Cladding Experienced Management
 Highly Qualified Technicians
 Outstanding safety performance
Our Specialties
CES Group is one of the world’s most
advanced solutions providers
protective weld cladding of pipeline
components and offers the largest weld
overlay capacity in the industry today to
meet the growing demands of our clients
for corrosion resistant alloy clad pipes.
The new pipe cladding equipment has
the latest inbuilt technology, which
significantly increases our production
rates, ensuring lower base metal heat
input through the welding process, hence
achieving lower Fe% dilution and
increased travel speeds.
We have an experienced engineering
and production team who has modified
and automated Gas Tungsten Arc
for
Welding (GTAW) machines rectifying the
lessons learned, to produce a
metallurgical bond small to large bore
pipes, fittings and flanges. We use
specially designed video camera to
monitor the welding on pipes longer than
3M.
CES skilled team use specially designed
welding equipment to provide our clients
with an automated ID cladding service to
ensure our equipment has a higher
production capacity, enhanced weld
chemistry along with a low heat input to
provide a weld with minimal dilution,
without any compromise to the quality
and material properties.
 Process Automation Engineering is a part
of CRA Energy Solutions, The Company
Provides Hi- tech Engineering Services to the
Oil & Gas field, and Marine engineering , with
Qualified Engineers and R & D section we are Process
Providing solutions to our valuable customers
using Innovative ideas and automation Automation
techniques
Engineering
Our Aim is to provide the optimum
engineering solutions to the support Customer
Requirements
Our Machine Range

 Vertical Cladding Rig

 Horizontal Cladding Rig
 Pipe Hydrotest Station
 Internal Grinding Machine
 Liquid Penetrant Testing Station
 Butt Welding Machine
 Self Aligned Rotator
 Turn Table Rotator
 End Calibration Tool
 Vertical Cladding Rig

The Vertical Cladding Rig series Welding Machine

have been custom designed and manufactured
by CES. GTAW welding systems specially designed
for Flanges and Fittings Weldoverlay cladding.
Specifications

 Machine Name TIG Hot Wire CNC Cladding Machine (VCR)

 Processes Pulsed GTAW / Hot Wire TIG

 Power Source Miller Maxstar 400

 Mode of Operations Mechanized, Semi-Automatic, Manual

 Controlling’s Computerized

 Cooling Type External Chillers

 No. of Wire Feed Single or Twin

 Booms Travel Servo Motors

 Items Capability Pipes, Fittings, Flanges, LR bends, Valve Bodies, Risers, Well head
block tree valves, Pressure Vessel – Shell, Nozzle, Dished ends, etc..,
Horizontal Cladding Machine

The Horizontal Cladding Machine series Welding

Machine have been designed and manufactured
by CES.
The machine is integrated with the customized
Program which is specially done for Plug valves
which has small Trapezoidal Bores.
Specifications

 Machine Name TIG Hot Wire CNC Cladding Machine ( Horizontal )

 Processes Pulsed GTAW / Hot Wire TIG

 Power Source Lincoln 400

 Mode of Operations Mechanized, Semi-Automatic, Manual

 Cooling Type External Chillers

 No. of Wire Feed Single

 Booms Travel Servo Motors

 Dimensions L 2.1m X H 1.3m X W 0.8m

 Pipe Hydrotest Station

Pipe Hydrotest Station is one of the best and unique

invention of CES, which simplifies the hydrostatic
test on pipes through an advanced, automatized
and integrated program. The hydrostatic test
station is used to test a pipe for its strength and
leaks. The test involves filling the pipe with water,
which may be dyed to aid in visual leak detection,
and pressurization of the pipe to the specified test
pressure.
These are programmed and will be performed
automatically to reduce the effort in manual tests.
Things to be done manually are placing the pipe in
the pipe hydrotest station with appropriate disk
caps & endcaps and to visually identify the chart
and process for any pressure drop or leaks.
Specifications
 Machine Name Pipe Hydrostatic testing machine

 Processes Electrical driven

 Pump Capacity High Pressure 1500 Bar

 Mode of Operations Semi-Automatic

 Controlling’s Advanced Computerized

 Diameter Range 6” to 36”

 Length Capacity 3m to 12.2m

 Machine Height 2500 mm

 Machine Width 1800 mm

 Total Machine Weight 58 TON with all additional set of couplings (6” to 36”) &
accessories.
Pipe Internal Grinding Machine

Pipe Internal Grinding Machine is one best

invention of CES, which is completely Designed and
fabricated in the CES, It is simplifies the Grinding
Process on pipes through an advanced,
automatized and integrated program. The Internal
Grinding Machine is used to Grinding in Pipes which
is going to be cladded in Inner Diameter for Smooth
Surface Finishing, and also this machine will help to
detect the defect on the cladded pipe and
Grinding on the defected area too,
These functions are programmed and will be
performed automatically to reduce the effort in
manual Works . Things to be done manually are
placing the pipe on the Pipe Rotator assembly
which will be controlled by the Control panel and
Wireless Pendant
Specifications
 Machine Name Internal Grinding Machine

 Products Pipes Only

 Pipe Range NPS 6”~ 24“

 Pipe Length 1.0 m ~ 12.2 m

 Weight Capacity 12 Ton ( Max )

 No. Of Lance head 2 Nos

 Hydraulic Components Twin motor HPU 2x15 kW, 2x30 LPM, 210 Bar

 Qty 2 of Hydraulic Motor

 Machine Weight (Approx.) 6.8 Tons

 Machine Dimensions 31.83 x 1.4 x 1.2 m (L x W x H)

 Surface Inspection High Definition Cameras & Monitor Output

 Special Features Grinding on Weld overlayed Surface

Liquid Penetrant Testing Rig

Liquid Penetrant Testing Rig is one of the

Exclusive and best invention of CES, which simplifies
Inspection on pipes through an advanced,
automatized and integrated program. The Liquid
Penetrant Testing Rig is used to Detect the defect in
Pipes which is cladded in the inner Diameter using
Liquid Penetrant Testing Method,
These functions are programmed and will be
performed automatically to reduce the effort in
manual Works .Things to be done manually are
placing the pipe on the Pipe Rotator assembly
which will be controlled by the Control panel and
Wireless Pendant
Specifications

 Pipe Range NPS 6” ~ 36”

 Pipe Length 1.0 m ~ 12.5 m

 Rotator Capacity 12 Tons (Max)

 Carriage Type Combined Assembly with Nozzle & Camera

 Spraying System High Performance Cooled Pump Systems

 Spraying Control Pressure Input adjustable and Output measurable

 Camera Type Integrated Sensor with Color & Monochrome

 Defects Capturing Automatic (High-speed Image Processor)

 Imaging Output Personalized Monitor Screen

 Machine Max Weight 6 Tons

 Machine Dimensions 31.5 x 1.5 x 1.2 m (L x W x H)

 Butt Welding Machine

BUTT WELDING MACHINE is one more

invention of CES, which simplifies Butt welding
process in between two pipes or pipe and other
fitting components through an advanced,
automatized and integrated program. It integrated
with advanced electrical systems
Required functions are programmed and will be
performed automatically to reduce the effort in
manual Works .Things to be done manually are
placing the pipe on the Pipe Jig assembly using
Pneumatic cylinders and Motorized rollers with
Control panel and Pendant Controls
Specifications
 Machine Name TIG Butt Welding Machine

 Processes GTAW (TIG)

 Power Source Miller Maxstar 400

 Mode of Operations Mechanized, Semi-Automatic, Manual

 Controlling’s Computerized

 Controlled Display HMI (Touch)

 Cooling Type External Chillers

 No. of Wire Feed Single

 Booms Travel Servo Motors

 Servos Rated RPM 3000 rpm

 Component Size Limit NPS 2” ~ 16”

 Specialized for Butt Joint Weld

 Self Aligned Rotator
The Self Aligned Rotator is designed and fabricated
by CES, and it consists of control panel and motor
for rotating larger diameter Pipes and other similar
geometry's.

Specifications
 Machine Name Self Aligned Rotator

 Diameter Range 1.5 M ~ 5.5 M

 Length Range Fully Adjustable

 Capacity 30 Tons

 Driven Mode Dual Motors @Single Frame

 Turntable
The Turn Table is designed and Fabricated by CES,
It can be integrated with VCR or it can be used
separately with a Control panel and foot pedal.
It is mainly used for welding joints of workpieces,
and it is widely used in oil & gas fabrication industry
and shipbuilding industry etc.

Specifications
 Face Plate Diameter 1.20 M

 Rotating Disk Height 0.31 M

 Rotating Disk Capacity 12 TON

 Features Variable Speed

Build in encoder

Servo Motor

Slewing Drive
 End Calibration

The End Calibration Tool is used to

expand the end of a pipe which is shrink or bended
due to welding or overlay. The tool expands from
the inner diameter with hydraulic pressure which is
controlled by PLC systems. The dimension data
before and after are collected automatically by
the machine.
Specifications
 Machine End Expanding Machine

 Products Pipes only

 Pipe Range NPS 6” ~ 22”

 Expansion Type Mechanical Cold Expanding

 Stroke Dirven Hydraulic Systems

 Expansion Ratio ≤ 1.5% D

 Expansion Control Defend ring surrounding the pipe OD

 Control System PLC Based HMI Control Desk

 Weight (Approx.) 4.5 Tons

 Machine Dimensions 3.5 x 2.0 x 2.0 m (L x W x H)

 Dimensional Control Automatic Dim. Inspection of OD (Before and After)

 Safety Interface Expanding Pressure displayed (In-process)

 Why CRA Energy Solutions?

On-Time High One Stop Cost Friendly &

Delivery Experience Solutions Effective Professional
 Our Projects
S.No Project Code Project Customer Year
Plug valve components Weldoverlay
1 CES-2K16-001 Flowserve India Control PVT LTD 2016
(FAS) [Sterlite 21]
Gate valve reconditioning including
2 CES-2K16-003 PT. Pertamina 2016
Weldoverlay [Alloy 625]
6” Plug valve component Weldoverlay
3 CES/MSQ/16-01 Flowserve India Control PVT LTD 2017
[Alloy 625]
Pipe, Flanges & Forging Necks
4 CES1705 PT. Transalindo Eka Persada 2017
Weldoverlay [SS 316L]
Flanges & Fittings Weldoverlay for Rosneft International Piping Products
5 CES1801 2018
Vietnam PLD Blk [Alloy 625] (Europe) Limited.
Nozzle Weldoverlay Corel South NOV Completions & Production
6 CES1802 2018
Development (JGC) [SS 316L] | Profab
Flanges Weldoverlay for Mad Dog Phase NOV Completions & Production
7 CES1803 2018
2 (Samsung) [SS 316L] | Profab
Hubs & Nozzles Weldoverlay for Mad Dog NOV Completions & Production
8 CES1804 2018
Phase 2 (Samsung) [SS 316L] | Profab
 Our Projects
S.No Project Code Project Customer Year
PV Nozzles Weldoverlay for Pertamina [SS NOV Completions &
8 CES1819 2018
316L] Production | Profab
Threaded Couplings Weldoverlay for
9 CES1910 FMS OPCO Inc 2019
Scrubber Shells [Alloy 625]

10 CES1911 10” Stub Piece Overlay [Alloy 625] Feen Marine Inc 2019

PV Shell, Head and Nozzles Overlay NOV Completions & 2019-

11 CES1913
[SS904L] Production | Profab Ongoing
Pipe Spool Overlay & Fabrication [Alloy
12 CES1914 FMS OPCO Inc 2019
625]

13 CES1915 10” & 12” Stub Piece Overlay [Alloy 625] Feen Marine Inc 2019

Pipe Spool Overlay & Fabrication [Alloy

14 CES1916 FMS OPCO Inc 2019
625]
Blind & WN Flanges (RF / RTJ) Weldoverlay IPP Scomark Singapore Pte
15 CES1918 2019
[Alloy 625] Ltd.
 Our Projects
S.No Project Code Project Customer Year

16 CES1926 Weldoverlay of Shafts [Alloy 625] Shritech Energy Pte Ltd 2018

10” and 12” Stub Pieces Overlay [Alloy 2019

17 CES1927 Feen Marine Inc
625] Ongoing
Pressure Vessel Restoration Welds & Spool PT. Citra Tubindo 2019
18 CES1928
Overlay [SS 316L] Engineering Ongoing
 BI – Metal lined
API 5LD Pipes On- Site Clad
Monogram Manufacturing Repair Services
License Facility for Existing Clad

Future
2020 2020 2021 2021 2022

plans
ASME BPVC for API 6A : Flange
‘U’, ‘U2’ Stamps connectors,
Certifications Threaded
Connectors,
etc
 Contact Us

Sales & Queries Technical & Commercial Other Queries

sales@cracladding.com rajuen@cracladding.com mahesh@cracladding.com
+62 778 8017749 +62 81270 51060 +62 811 7007 202
Our Customers
Thank you !!