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Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282

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Journal of the Taiwan Institute of Chemical Engineers


journal homepage: www.elsevier.com/locate/jtice

Microwave-assisted synthesis of glycerol carbonate by the


transesterification of glycerol with dimethyl carbonate using Musa
acuminata peel ash catalyst
Bishwajit Changmai a, Ikbal B. Laskar b, Lalthazuala Rokhum a,∗
a
Department of Chemistry, National Institute of Technology Silchar, 788010 Assam, India
b
Department of Mechanical Engineering, National Institute of Technology Silchar, 788010 Assam, India

a r t i c l e i n f o a b s t r a c t

Article history: Musa acuminata peel ash (MAPA), a biowaste-derived solid base catalyst is investigated for the transester-
Received 2 April 2019 ification of glycerol with dimethyl carbonate (DMC) to glycerol carbonate (GC), a potential fuel additive,
Revised 20 May 2019
under microwave irradiation. High basicity, high surface area and mesoporous nature of the catalyst ef-
Accepted 15 June 2019
fectively promote the conversion of glycerol to GC. Moreover, the catalyst being a biowaste is abundantly
Available online 27 June 2019
available, cheap, biodegradable, renewable, sustainable and environment-friendly. Microwave irradiation
Keywords: shows higher conversion (99%) and greater selectivity (99.5%) as compared to conventional heating (18%
Glycerol carbonate conversion and 98.5% selectivity) under our optimized reaction conditions such as 1:2 molar ratio of
Fuel additives glycerol/dimethyl carbonate, catalyst loading of 6 wt%, temperature of 75 °C and time of 15 min. The syn-
Microwave and Musa acuminata peel ash thesized GC was characterized by gas chromatography, 1 H and 13 C NMR, and mass spectrometry. The
reusability of the catalyst was investigated up to 6 successive cycles and it shows great stability towards
the transesterification of glycerol to GC.
© 2019 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.

1. Introduction Among all, transesterification of glycerol with dimethyl carbonate


is mostly investigated as the method is eco-friendly and it releases
Increasing energy demands, environmental pollution and deple- only methanol as a byproduct that can be easily recovered [15].
tion of fossil fuels has led to the search for the new alternative Both homogeneous and heterogeneous base catalyst can be used
green source of energy [1–3]. In this regard, biodiesel is widely in- for the conversion of glycerol to GC [16,17]. But the heterogeneous
vestigated as an alternative to fossil fuels owing to its renewability, catalyst is gaining much interest in comparison to homogeneous
sustainability and environmentally friendly nature [4,5]. The rapid catalyst due to its facile recoverability and reusability [18,19]. Al-
development of the biodiesel market encourages the co-production kali metals and alkali metal oxide based heterogeneous base cat-
of glycerol. Around 10 wt% of crude glycerol has been formed alyst are mostly used towards transesterification of glycerol due
during biodiesel production and dumped as industrial waste [6]. to the presence of highly basic sites [20]. However, high basicity
Therefore, research focused on the exploitation of glycerol to other (Hammett indicator, H_ > 18) leads to the decomposition of GC or
value-added chemical products is gaining significant attention in decarbonylation to glycidol [21]. Several heterogeneous base cata-
recent years. lyst were already reported for the conversion of glycerol to GC e.g.,
Glycerol carbonate (GC), a transesterification product of glyc- Ca–Al hydrocalumite [22], LiNO3 /Mg4 AlO5.5 [23], MgO–ZrO2 [24],
erol, is widely investigated derivative of glycerol. It has some in- Co3 O4 /ZnO [25], Li/ZnO [26], MgO/Al2 O3 [27] etc. Despite their own
teresting properties like biodegradability, high boiling point, water advantages, preparation of such catalyst often requires multi-steps
solubility, low viscosity etc. [7,8]. Owing to these, GC is used as an synthesis, toxic chemicals and drastic reaction conditions, which
intermediate in organic transformation reactions, solvent, surfac- increases the overall cost of GC production [28,29]. Therefore, de-
tant, fuel additive, in cosmetic industries etc. [9–11]. velopment of a heterogeneous base catalyst, which is recoverable,
A variety of methods are reported for the synthesis of GC from reusable, active towards the transesterification of glycerol and es-
glycerol e.g., the reaction between glycerol with phosgene [12], pecially cost-effective is a major concern.
carbon dioxide [13], urea [9] and dimethyl carbonate (DMC) [14]. A worldwide rapid growth of human population has resulted
in the exponential generation of food waste, which causes both

Corresponding author. environmental and economic problems. It is expected that food
E-mail address: rokhum@che.nits.ac.in (L. Rokhum). waste will rise to 126 Mt in 2020 if the management of food waste

https://doi.org/10.1016/j.jtice.2019.06.014
1876-1070/© 2019 Taiwan Institute of Chemical Engineers. Published by Elsevier B.V. All rights reserved.
B. Changmai, I.B. Laskar and L. Rokhum / Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282 277

is not undertaken. Therefore, waste management is a major con-


cern for both developed countries and the industrial world [30,31].
The exploitation of bio-waste for the production of catalyst has
drawn significant attention due to their excellent catalytic activ-
ity and they are being biogenic, biodegradable and cost-effective as
well as a way to boost conservation of natural resources [32–34].
In recent years, several bio-waste derived catalyst such as dispos-
able baby diapers waste (DBDW) [35], fishmeal biochar [36], boiler
ash (BA) waste [37], oil palm empty fruit bunch [38] and waste
red mud [39] etc. have been reported for transesterification reac-
tions. However, preparation of these catalysts requires high calci-
nation temperature for several hours; hence catalyst preparation is Scheme 1. Formation of GC from glycerol and DMC under microwave irradiation.
not energy efficient.
In recent decades, due to high energy consumption in con-
ventional methods and the need to develop more energy ef- SP Microwave System). The reaction was completed in 15 min. Af-
ficient techniques, ultrasound and microwave-assisted synthesis ter completion of the reaction, the catalyst was separated via fil-
have been widely investigated. Microwave irradiation technique in- tration. Then the product was isolated by removing excess DMC
volves rapid and homogeneous heating of the reaction mixture, and methanol using rotary evaporator. The final product was ana-
thus improving the rate and selectivity of the reaction to a larger lyzed by gas chromatography. The conversion of glycerol, yield and
extent than conventional heating techniques [40–43]. The drastic selectivity of GC was calculated using the expressions reported in
increase in the rate of microwave-assisted reactions is due to two the literature [35,36]. The structural depiction of synthesis of GC
simultaneous effects: (1) thermal effects, where radiation field im- from glycerol and DMC under microwave irradiation is shown in
poses heat to the reaction medium resulting enhanced reaction Scheme 1.
rate and (2) non thermal effect, where bond breaking and bond Glycerol conversion :
making process is occurring due to the physical interaction be- Initial glycerol concentration − final glycerol concentration
tween the electromagnetic radiation of microwave radiation and
Initial glycerol concentration
reactant molecules [44]. Since glycerol is a very good absorber of
microwave radiation, it is a wise choice to apply microwave irradi- × 100 %
ation technique in the transesterification of glycerol to GC [40]. Till
date, only a few literature reported a microwave-assisted GC syn- Concentration of GC in molar
GC yield : × 100 %
thesis from glycerol using certain synthetic chemicals as a catalyst Initial molar concentration of glycerol
[40–42]. Hence synthesis of GC using biowaste-derived material is
Yield of GC
highly desirable to make the process cheap, renewable and eco- GC selectivity : × 100 %
Conversion of glycerol
friendly.
In continuation of our research interest in the development of 2.3.2. Conventional method
renewable, sustainable and environmental friendly heterogeneous Glycerol (0.92 g, 10 mmol), DMC (1.8 g, 20 mmol) and catalyst
catalyst [18,19,45,46], here we, for the first time, report on the (55 mg, 6 wt% with respect to glycerol) were taken in a round bot-
transesterification of glycerol to GC using MAPA as a heterogeneous tom flask and the mixture was stirred at 600 rpm and 75 °C tem-
catalyst under microwave irradiation. perature. For comparison with the microwave irradiation method,
the conversion of glycerol to GC was investigated every 15 min us-
2. Experimental ing gas chromatography. It was observed that the reaction took 2 h
for completion.
2.1. Chemicals used
2.4. Methods of characterization
Glycerol was purchased from Sigma Aldrich (AR, purity ≥99.5%),
dimethyl carbonate was purchased from HiMedia (LR, purity Gas chromatography was taken on Agilent 7890 instrument
≥99.5%) and methanol was purchased from Fisher Scientific with equipped with head space injector mode, a CPSIL 8CB capillary
purity 99%. The chemicals were used without further purification. column (30 m × 0.25 mm × 0.25 μm) and GC-FID detector. The oven
temperature was started from 55 °C and increase with a rate of
10 °C min−1 up to a final temperature of 230 °C. The temperature
2.2. Preparation of catalyst of the detector and the injector were 300 °C and 250 °C, respec-
tively. For quantitative analysis of the products, biphenyl was used
MAPA was prepared using a reported procedure [46]. The fresh as an internal standard. 1 H NMR (Nuclear magnetic resonance) and
Musa acuminata peels were collected from Mizoram, India and 13 C NMR was performed on JEOL ECZR series instrument with a
washed properly with distilled water, cut into small pieces and spectrometer frequency of 600 MHz and tetramethyl silane (TMS)
dried under the sun. The dried peels were burned in the open air was used as an internal standard., mass spectrometry was per-
to form Musa acuminata peel ash. Then the ash is used as a catalyst formed on JEOL model: AccuTOF GCV) with mass range from 10 to
for transesterification of glycerol to GC. 600 amu, SEM (Scanning electron microscope) and EDX was taken
in JEOL model JSM – 6390LV instrument; operating conditions:
2.3. Synthesis of GC 80 mA beam current, 20 kV and 1500 X magnification power. The
samples were first dispersed in ethanol via ultrasonication and
2.3.1. Microwave irradiation method dried in oven over a copper grid and finally, the copper grid was
Glycerol (0.92 g, 10 mmol), DMC (1.8 g, 20 mmol) and catalyst placed in SEM. EDX analysis was performed on the same instru-
(55 mg, 6 wt% with respect to glycerol) were taken in a 10 mL mi- ment by changing it to EDX mode with 0.28 sr of solid angle. HR-
crowave tube. Then the reaction mixture was stirred at 600 rpm in TEM (high-resolution transmission electron microscope) was per-
the microwave reactor at 75 °C and 50 W ample power (Discover formed on JEOL/JEM 2100 instrument with a magnifying power of
278 B. Changmai, I.B. Laskar and L. Rokhum / Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282

20 0 0 X-1,50 0,0 0 0 X; condition: 20 0 kV voltage. The samples were


dispersed in ethanol and dried in the oven over a copper grid
and placed on TEM. X-ray fluorescence analysis was performed in
Bruker; model: S4 pioneer. Operating conditions: the powdered
sample was placed on a circular shape block having a diameter
of 38–40 mm and 10% methane, 90% argon were used as a de-
tector gas. N2 adsorption–desorption was taken on Micromerit-
ics ASAP 2010 surface area and porosity analyzer. Operating con-
ditions: bath temperature 77 K and degassed at 200 °C for 10 h.
Thermo gravimetric analysis was performed on PerkinElmer TGA
40 0 0 instrument. Operating conditions: The sample was taken in
a very small silica crucible and weight loss of the sample was
recorded within the temperature range 30–10 0 0 °C with a heating
rate of 0.1–200 °C min−1 under a constant flow of N2 .

Fig. 1. Influence of catalyst loading on transesterification of glycerol to GC. Reaction


3. Results and discussion
conditions: 1:2 glycerol to DMC molar ratio, 75 °C, 15 min and 50 W ample power.

3.1. Characterization of fresh catalyst


with the tertiary carbon). The multiplets at 4.50–4.27 ppm and
The characterization of Musa acuminata peel ash was reported 3.68–3.48 ppm correspond to –CH2 cyclic and –CH2 linear protons
in our previous work [45,46]. X-ray fluorescence (XRF) data (Sup- respectively.
plementary information, Table S1) shows the presence of K2 O as a 13 C NMR shows peaks at 156.61, 75.06, 66.57 and 61.67 ppm,

major component i.e., 65.11%, which is mainly responsible for the which corresponds to C=O, CH, H2 C–O linear and H2 C–O cyclic car-
high basicity of the catalyst. SiO2 , CaO and MgO are present as a bon atoms respectively (Fig. S7). 13 C NMR supports the 1 H NMR
minor component with wt% of 10.86%, 7.78% and 2.42%, respec- data.
tively. To further confirm the formation of GC, mass spectrometry (Fig.
Both transmission electron microscope (TEM) (Supplementary S8) was also performed and it shows the characteristic peaks with
information, Fig. S1) and scanning electron microscope (SEM) (Fig. relative intensity at m/Z: 118 (M+ , 2%), 87.00734 (53%), 60.10 (6%),
S2) images show microporous and mesoporous structure with 55(6%), 43 (100%), 31.007 (51%) and 15 (15%).
spongy nature of the catalyst. Moreover, TEM images show that
the particles are highly aggregated and the average particle size 3.3. Influence of reaction parameters
is ̴ 30 nm.
Energy dispersive X-ray (EDX) spectrum (Fig. S3) shows the 3.3.1. Effect of catalyst amount on transesterification of glycerol to GC
presence of K, C and O as a major element in the catalyst with Catalyst plays a crucial role in a chemical reaction as it can ac-
atomic wt% of 20.77%, 34.34% and 40.61%, respectively, which sup- celerate product formation by lowering the activation energy of the
ports the XRF data. The presence of a higher amount of K improves reaction. The effect of a catalyst on the transesterification of glyc-
the basicity of the catalyst. erol was investigated by increasing the catalyst amount from 2 to
The basicity of the catalyst was investigated using Ham- 10 wt% as illustrated in Fig. 1. Gradual increase of catalyst loading
mett indicator method, where phenolphthalein, bromothymol blue, from 2 wt% to 4 wt% enhanced the percentage conversion and per-
Alizarine yellow R and 2,4,6-trinitroaniline were used as an indica- centage yield from 56.5% and 54% to 87.5% and 85%, respectively.
tor. When the catalyst was mixed with the indicators individually, However, the increase in catalyst amount to 6 wt%, a conversion of
first three indicator shows a change in color. However, the color 99% was obtained as higher catalyst loading provide higher num-
of the 4th indicator did not change. Thus the basic strength of the ber of available basic sites. Further, an increase in the catalyst load-
catalyst is in the range of 11.0 ≤ H_ ≤ 12.2. To further investigate ing to 10 wt% leads to a slight decrease in the selectivity and con-
the basicity of the catalyst benzoic acid titration was performed version of glycerol since a large number of basic sites facilitates
using bromothymol blue as an indicator and it was found to be the decarboxylation of GC to glycidol [36].
0.169 mmol g−1 .
Brunauer–Emmett–Teller (BET) isotherm (Fig. S4) shows type IV 3.3.2. Influence of glycerol to DMC molar ratio
isotherm, which indicated the mesoporous nature of the catalyst. The molar ratio of glycerol to DMC plays a vital role in the con-
The surface area, pore diameter and pore volume of the catalyst version of glycerol via transesterification reaction. Fig. 2 shows the
were reported as 539 m² g−1 , 3.38 nm and 0.522 cc g−1 , respectively. variation of conversion of glycerol with a variation in glycerol/DMC
Due to its high surface area and mesoporous nature, the catalyst molar ratio. A maximum conversion of 99% was observed when the
shows excellent catalytic activity. glycerol/DMC molar ratio is 1:2. Further, an increase in the molar
Thermogravimetric analysis (TGA) shows very good stability of ratio of glycerol/DMC does not improve the conversion of glycerol
the catalyst with respect to the temperature. The catalyst shows rather the conversion decreases as a higher amount of DMC re-
a mass loss of 12 wt% at around 150 °C, due to evaporation of ad- duces the contact between glycerol and the catalyst [35].
sorbed moisture. Further increase in the temperature leads to an-
other mass loss at around 400 °C, which may be attributed to de- 3.3.3. Influence of reaction temperature of transesterification of
carboxylation of carbonaceous materials (Fig. S5). glycerol
To increase the miscibility and contact between the reactants,
3.2. Characterization of GC heating plays a significant role. The effect of temperature on the
transesterification of glycerol to GC is illustrated in Fig. 3 shows
Formation of GC was confirmed by 1 H and 13 C NMR. 1 H a significant increase in the conversion of glycerol and yield of
NMR (Fig. S6) shows a singlet at 5.41 ppm, which is attributed GC from 88% and 86% to 99% and 98%, respectively, indicating an
to the –OH proton. A multiplet was observed at around 4.79– increase in the temperature increase the miscibility and contact
4.78 ppm, which corresponds to the –CH proton (proton attached between the reactants. A slight decrease in the selectivity and
B. Changmai, I.B. Laskar and L. Rokhum / Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282 279

Fig. 2. Influence of glycerol: DMC molar ratio on transesterification of glycerol to


GC. Reaction conditions: 6 wt% catalyst, 75 °C temperature under microwave irradi- Fig. 5. Influence of microwave irradiation power on glycerol conversion. Reaction
ation of power 50 W for 15 min. conditions: 1:2 glycerol/DMC molar ratio, 75 °C temperature, 6 wt% catalyst, 15 min
time and 25–100 W ample power.

of glycerol was observed when the reaction time was increased to


20 min. Thus 15 min is the optimized time for transesterification of
glycerol to GC using MAPA.

3.3.5. Influence of microwave irradiation power


Microwave irradiation involves the rapid heating and vigorous
collision between the reactants in a reaction mixture results in
a reduction of reaction time. The effect of irradiation power on
transesterification of glycerol has been investigated as shown in
Fig. 5. When the irradiation power is 25 W, conversion of glycerol
56%. A maximum conversion of 99% was observed when the irradi-
ation power was increased to 50 W. Further increase in the irradia-
Fig. 3. Influence of reaction temperature on the conversion of glycerol to GC. Reac- tion power to 100 W leads to a slight decrease in the conversion of
tion conditions: 1:2 glycerol/DMC molar ratio, temperature 60–100 °C, 6 wt% cata- glycerol and selectivity of the reaction because the increase in the
lyst, 15 min and 50 W ample power. irradiation power results in high instantaneous temperature and
violent collision between the reactants, which leads to the slight
formation of glycidol.

3.4. Comparison of the conventional heating method with microwave


irradiation

For comparison, we have performed the reaction using the


same reaction condition i.e., 1:2 glycerol/DMC molar ratio, cata-
lyst loading of 6 wt%, temperature of 75 °C and reaction time of
15 min under conventional heating. After 15 min of reaction merely
18% conversion was observed which is insignificant as compared to
microwave irradiation which shows 99% conversion to GC within
15 min. Thus microwave-assisted synthesis of GC using MAPA as a
catalyst is more preferable than the conventional heating synthesis
of GC in terms of reaction time.

Fig. 4. Influence of time on transesterification of glycerol to GC. Reaction con-


ditions: 1:2 glycerol/DMC molar ratio, 75 °C temperature, 6 wt% catalyst, time 5– 3.5. Comparison of MAPA with reported homogenous and
20 min and 50 ample power. heterogeneous catalysts

Several literatures have been found regarding the synthesis of


conversion was observed when the temperature further rises to GC using both homogeneous and heterogeneous catalysts. Compar-
105 °C, as higher temperature leads to the formation of glycidol ison between the previously reported work and the present work
[47]. Thus 75 °C is the optimized temperature for transesterifica- is listed in Table 1. Homogeneous catalysts such as K2 CO3 [48],
tion of glycerol to GC. KOCH3 [49] etc., show very high activity using Focused Beam Re-
flectance Measurements (FBRM) technique, but the main drawback
3.3.4. Influence of reaction time is the problem associated with the reusability and recoverability
The effect of reaction time on the transesterification of glyc- of these catalysts. Despite the stability of Zn–Al–LDH [40], Ca–AL–
erol to GC was investigated by changing the reaction time from LDH [42] and Li-palm oil zeolite [50] in the production of GC,
5–20 min and keeping other reaction parameters constant (Fig. 4). preparation of these catalysts involves complex chemical processes
A maximum conversion of 99% was observed when the time is in- and high cost. Eventhough several other solid catalysts used for the
creased from 10 to 15 min. There is no change in the conversion synthesis of GC such as DBDW [35], K-zeolite [49], red mud [39],
280 B. Changmai, I.B. Laskar and L. Rokhum / Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282

Table 1
Comparison study of the MAPA with the other reported catalysts.

Entry Catalyst Temp ( °C) Time (min) Conversion (%) Technique MW power (W) References

1 K2 CO3 66–70 60 90 FBRM – [48]


2 KOCH3 75 240 96 FBRM – [49]
3 Waste oil palm empty fruit bunch 90 45 96.5 Conventional heating – [38]
4 Waste red mud 75 90 95.21 –do– – [39]
5 Diaper waste 75 60 95.6 –do– – [35]
6 K-Zeolite 75 90 100 Conventional heating – [50]
7 Li-oil palm ash zeolite 70 90 100 –do– – [51]
8 Boiler ash 150 240 93.6 –do– – [37]
9 Fishmeal biochar 85 60 100 –do– – [36]
10 Zn–Al LDH 120 60 93 MW 1000 [40]
11 CaAl–LDH 90 180 95 MW – [42]
12 Na2 SiO3 95 15 96.7 MW 175 [41]
13 MAPA 75 15 99 MW 50 Present work
14 MAPA 75 15 18 Conventional heating – Present work
15 – 75 15 5 MW 50 Present work

boiler ash [37] etc., can be prepared from natural waste, require-
ment of high calcination temperature and longer time for synthesis
of GC limits their wide applications in industrial scale. In contrast,
MAPA can be easily prepared by burning Musa acuminata peel in
the open air and a conversion of 99% glycerol to GC was obtained
using MAPA as a catalyst under our optimized reaction conditions
(1:2 molar ratio of glycerol/DMC, 6 wt% MAPA, 75 °C, 15 min, mi-
crowave irradiation) as shown in Table 1, (Entry 13). However, un-
der the same reaction conditions, conversion of only 18% glycerol
to GC was obtained in 15 min using conventional heating (Entry
14). Ironically, a low conversion (5%) was obtained without using
catalyst (Entry 15).

4. Reusability of the catalyst

The reusable nature of heterogeneous catalyst lowers the overall


cost of a chemical reaction and hence makes them to use widely
in industrial applications. To check the reusability of MAPA, the Fig. 6. Reusability test of the catalyst up to 6 successive cycles.
catalyst was filtered by centrifugation, washed with methanol to
remove any organic compound after the reaction and dried in an
oven for 3–4 h at 80 °C. Then the catalyst was used for the next (Fig. 7(B)) of the recovered catalyst did not show any significant
5 successive catalytic cycles by performing the same chemical re- change in the morphology from the fresh catalyst (Fig. 7(A)), which
action under our optimized reaction conditions and same recovery indicates that the catalytic activity of the catalyst retained after 6th
method. A conversion of 91% glycerol to GC was obtained after the cycles.
6th catalytic cycles (Fig. 6). A slight decrease in the conversion is SEM and EDX of the reused catalyst after 6 cycles were also per-
due to the leaching of active sites in each catalytic cycle as indi- formed to investigate the surface morphological change. Fig 8(A)
cated by EDX spectra. and (B) shows the SEM images of fresh catalyst and recovered cata-
To investigate the change in the morphology of the recovered lyst (after 6 successive cycles). SEM image of the recovered catalyst
catalyst after the 6th cycle, TEM has been performed. TEM image show deformation of surface morphologies. EDX (Fig. S9) shows a

Fig. 7. TEM images of fresh catalyst (A) and recovered catalyst after 6 successive runs (B).
B. Changmai, I.B. Laskar and L. Rokhum / Journal of the Taiwan Institute of Chemical Engineers 102 (2019) 276–282 281

Fig. 8. SEM images of fresh catalyst (A) and recovered catalyst after 6 successive runs (B).

Table 2 References
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