VENVEL DESIGNERS

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COVER PAGE
DATED : 03/08/19

MECHANICAL DESIGN CALCULATION FOR

RESERVOIR TANK

CLIENT NAME :-

P.O No :-

EQUIPMENT NAME : RESERVOIR TANK

DESIGN DOC REF NO : VVL/U-ST/DC/01/19-20 ( + PV ELITE DOC.)

MANUFACTURING SR. NO. :-

CODE OF CONSTRUCTION : ASME SECTION VIII DIV 1, EDITION 2017

SERVICE : WATER (NON – LETHAL)

EQUIPMENT TAG NO :-

0 03/08/19 First Issue

REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DE AND APPROVED BY BY
DESIGN ENGINEER DESIGN ENGINEER AI
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INDEX
DATED : 03/08/19

SR. SHEET REVISION No.

DESCRIPTION
No. NO. 0 1 2 3
1. COVER PAGE 1 03/08/19
2. INDEX 2 03/08/19
3. DRAWING DETAILS AND VESSEL SUMMARY 3 03/08/19
4. APPLICABLE CODES / STANDARDS & UOM 4 03/08/19
5. DESIGN DATA 5 03/08/19
6. LOADING AS PER UG – 22 6 03/08/19
7. EVALUTION OF MATERIALS 7 03/08/19
8. REQUIREMENT OF INSPECTION OPENING UG -46 8 03/08/19
9. REQUIREMENT OF DRAIN – UG – 25 8 03/08/19
10. OVERPRESSURE PROTECTION – UG – 125 9 03/08/19
11. RADIOGRAPHY & JOINT EFFICIENCY 9-10 03/08/19
12. PERMISSABLE OUT OF ROUNDNESS OF SHELL& DISH – UG 80(c) 11 03/08/19
13. PIPE N1 to N10 AS PER UG-27 12 03/08/19
14. IMPACT TEST REQUIREMENTS – UG – 20(f),UHA-51 (d) (1)) 13 03/08/19
15. PWHT REQUIREMENTS - UHA-32 13 03/08/19
16. FLANGE RATING CALCULATIONS AS PER UG-44 & B16.5 14 03/08/19
17. COIL TUBE THICKNESS CALCULATION 15-17 03/08/19
18. HYDRO TEST CONDITION – AS PER UG-22 (j) 18 03/08/19
19. LIQUID LEVEL INDICATOR PAD CALCULATION 19-20 03/08/19
20. BRACKET SUPPORT DESIGN 21-23 03/08/19
REFER PV ELITE DESIGN CALCULATIONS FOR SHELL/ DISH & 03/08/19
21. 67 Pages
COUPLING CALCULATION.

0 03/08/19 First Issue

REV DATE DESCRIPTION OF REVISION PREPARED BY REVIEWED REVIEWED
NO DESIGN ENGINEER AND APPROVED BY BY
DESIGN ENGINEER AI
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AND VESSEL SUMMARY DATED : 03/08/19

SR. DESCRIPTION DRAWING No. REVISION No.

NO.
0 1 2 3
GENERAL ARRANGEMENT
1. VVL/U-ST/01/19-20 15-07-2017
DRAWING FOR RESERVOIR TANK
COOLING COIL & NAME PLATE
2. VVL/U-ST/01/19-20 15-07-2017
FOR RESERVOIR TANK

NOZZLE SCHDULE

Minimum RF Pad
Nozzle
SR.No Size (DN/NPT) Thickness Dimensio Nozzle Rating Weld Leg size (Min)
Mark
(in mm) n
1. N1 DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
2. N2 DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
3. N4 DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
4. N5A DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
5. N5B DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
6. N6 300 x 80 12 N.A Refer drawing 8 mm
7. N7A/B DN 20 (¾”) 4.13 & SCH 80S N.A 3000 lbs / Threaded 5 mm
8. N8 DN 20 (¾”) 4.13 & SCH 80S N.A 300 lbs / Flanged 5 mm
9. N9A DN 15 (1/2” NPT) 3.62 N.A 3000 lbs / Threaded 5 mm
10. N9B DN 15 (1/2” NPT) 3.62 N.A 3000 lbs / Threaded 5 mm
11. N10 DN 20 (¾”) 4.13 & SCH 80S N.A 3000 lbs / Threaded 5 mm
N3 nozzle is purposely left to match client connections.
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APPLICABLE CODES / STANDARDS
DATED : 03/08/19

SR.
CODES / STANDARDS/ REFERENCES YEAR / EDITION
No.
1. ASME BOILER & PRESSURE VESSEL CODE ,SECTION VIII DIV.1 EDITION 2017
2. ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART A EDITION 2017
3. ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART C EDITION 2017
4. ASME BOILER & PRESSURE VESSEL CODE ,SECTION II PART D (Metric) EDITION 2017
5. STANDARD FOR FORGED FITTINGS, SOCKET WELDING AND THREADED, ASME B16.11 2016
6. STANDARD FOR FACTORY-MADE WROUGHT BUTT WELDING FITTINGS B16.9 2015
7. STANDARD FOR STAINLESS STEEL PIPES – B36.19 2015
8. STANDARD FOR PIPE FLANGES AND STANDARD FITTINGS B16.5 2013
9. PRESSURE VESSEL DESIGN HANDBOOK BY H.H.BEDNER 2nd Edition 1991
10. PRESSURE VESSEL DESIGN MANUAL BY DENNIS MOSS 2nd Edition 2004

Units of Measurement:

Parameter Unit used

Pressure MPa and Kg/cm2
Temperature Deg C
Length mm

Conversion calculations :

FROM APPENDIX GG TABLE OF ASME SEC.VIII Div.1 EDITION 2017 EXAMPLE CONVERSION CALCULATIONS:

1 lb= 0.4535924 kg 16 kg/cm2 (g) = 16 /10.196

= 1.569 MPa (g)
1lb / inch2 (Psi) = 0.4535924 / (2.54)ˆ2 = 0.4535924 / 6.452 = 0.07030260 kg

/ cm2

1 Psi= 0.0068948 MPa

0.0068948 MPa = 0.07030260 Kg/cm2

1MPa =0.070306963/0.0068948 = 10.196 kg / cm² (g)

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DESIGN DATA
DATED : 03/08/19

CONFIGURATION (TYPE) VERTICAL VESSEL

SERVICE (LETHAL OR NON LETHAL) NON – LETHAL
DESIGN AND MANUFACTURING CODE ASME SECTION VIII DIV 1, EDITION 2017
APPLICATION BARE RESERVOIR
PROCESS DETAILS
SHELL SIDE COOLING COIL
INTERNAL DESIGN PRESSURE (INCLUDING STATIC HEAD) 16.0/1.569 10.0 / 0.981 Kg/cm2 (g) / MPa(g)
EXTERNAL DESIGN PRESSURE N.A 16.0/1.569 Kg/cm2 (g) / MPa(g)
16.0/1.569 10.0 / 0.981 Kg/cm2 (g) / MPa(g)
MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)
20.4/2.00 - Kg/cm2 (g) / MPa(g)
DESIGN TEMPERATURE (MAX) 90 45 Deg C
DESIGN TEMPERATURE (MIN) -20 -20 Deg C
MINIMUM DESIGN METAL TEMPERATUE (MDMT) -20 -20 Deg C
CORROSION ALLOWANCE 0 0 mm
RADIOGRAPHY RT-1
JOINT EFFICIENCY FOR SHELL (long / Circ.) 1.0 /1.0 1.0 (Seamless)
JOINT EFFICIENCY FOR DISHED END LONG – 1.0
JOINT EFFICIENCY FOR PIPE JOINTS 1.00 (Seamless)
EXTENT OF NDE (FOR COMPLETE VESSEL) LONG SEAM – NIL (SEAMLESS) CIRC SEAM - FULL
OPERATING PRESSURE (AT TOP) (MIN/MAX) - / 2.0 3.0/5.0 Kg/cm2 (g)
OPERATING TEMPERATURE (MIN/MAX) 37.18/38.3 37.18/38.3 Deg C
PROCESS FLUID RAW WATER WATER
PROCESS FLUID DENSITY (MAX) 1000 1000 kg/m3
CAPACITY 0.032 / 32 m3 / Lit
INSULATION/ FIRE PROOFING THK NIL
HYDROSTATIC TEST PRESSURE (AT TOP) VERTICAL POSITION 20.8 / 2.04 15.0 / 1.47 Kg/cm2 (g) / MPa(g)
HYDROTEST TEMPERATURE (MIN to MAX) -3 to 48 -3 to 48 Deg C
PNEUMATIC TEST PRESSURE N.A.
POST WELD HEAT TREATMENT (PWHT) EXEMPTED (AS PER UHA-32)
IMPACT TEST EXEMPTED (AS PER UHA-51(d)(1)(a) & UHA-51(e)(2)(a)
POST FORMING HEAT TREATMENT FOR SHELL AND HEAD EXEMPTED (AS PER UHA-44)
RATING OF FLANGES & FITTINGS 300 / 3000#
ASME CERTIFICATION MARK WITH ‘U’ DESIGNATION YES
NATIONAL BOARD REGISTRATION NO
OVER PRESSURE PROTECTION IN THE SCOPE OF CLIENT
WEIGHT DETAILS :
EMPTY WEIGHT (We ) 82 Kg
OPERATING WEIGHT (Wo ) 112 Kg
HYDRO TEST WEIGHT (Wh) 112 Kg
MATERIAL DETAILS :
SHELL (SEAMLESS PIPE) SA 312 TP316L
END CAP SA 403 WP316L
NOZZLE COUPLINGS SA 182 F316L
NOZZLE PIPES SA 312 TP 316L
FLANGES SA 182 F 316L
SUPPORT SA 240 TY304L
LIQUID LEVEL INDICATOR PAD SA-182 TY316L
NAME PLATE BRACKET / NAME PLATE SA 240 GR 316L
COOLING COIL SA 213 TP 316L
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LOADINGS AS PER UG-22
DATED : 03/08/19

SR NO APPLICABLE DESCRIPTION APPLICABLE REMARKS

CLAUSE YES/NO
1 UG – 22(a) INTERNAL DESIGN PRESSURE YES -
EXTERNAL DESIGN PRESSURE YES -
WEIGHT OF THE VESSEL AND NORMAL CONTENTS
2 UG – 22(b) UNDER OPERATING OR TEST CONDITIONS (THIS
INCLUDES ADDITIONAL PRESSURE DUE TO STATIC YES -
HEAD OF LIQUIDS).
SUPERMIPOSED STATIC REACTIONS FROM WEIGHT -
3 UG – 22(c) OF ATTACHED EQUIPMENT, SUCH AS MOTORS,
MACHINERY, OTHER VESSELS, PIPING, LININGS, NO
AND INSULATION.
THE ATTACHMENT OF: -
4 UG – 22(d) INTERNALS YES COOLING
COIL
VESSEL SUPPORTS, SUCH AS LUGS, RINGS, SKIRTS, YES BRACKET
SADDLES, AND LEGS SUPPORT
5 CYCLIC AND DYNAMIC REACTIONS DUE TO
UG – 22(e) PRESSURE OR THERMAL VARIATIONS, OR FROM NO -
EQUIPMENT MOUNTED ON A VESSEL, AND
MECHANICAL LOADINGS
6 WIND REACTIONS. NO -
UG – 22(f) SEISMIC REACTIONS. NO -
SNOW REACTIONS. NO -
7 UG – 22(g) IMPACT REACTIONS SUCH AS THOSE DUE TO NO -
FLUID SHOCK.
8 UG – 22(h) TEMPERATURE GRADIENTS AND DIFFERENTIAL
THERMAL EXPANSION. NO -
9 UG – 22(i) ABNORMAL PRESSURES, SUCH AS THOSE CAUSED
BY DEFLAGRATION. NO -
10 UG – 22(j) TEST PRESSURE AND COINCIDENT STATIC HEAD YES -
ACTING DURING THE TEST
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EVALUATION OF MATERIALS
DATED : 03/08/19

Sr. Table P.No / Page No/ Design Allow Allow Allow Max. Specified Applicability External
No Component Material Spec No GroupLine No in Temp Stress at Stress @ Stress Temp. Cautionary of Notes pressure
Type No No ASME Design Test @ (-29°) Limits Notes chart No
Sec II – D temp (48° C)
°C (MPa) temp (MPa) °C
(MPa)
1. SHELL SA 312 TP 1A 8 / 1 70/06 90.0 115 115 115 454 G5,G21, None HA-4
316L W12,W14
2. DISH ENDS SA 403 WPB 1A 8 / 1 70/11 90.0 115 115 115 454 G5,W12, None HA-4
316L W14
3. PIPES SA 312 TP 1A 8 / 1 70/06 90.0 115 115 115 454 G5,G21, None HA-4
316L W12,W14
4. NOZZLE SA 182 F 316L 1A 8 / 1 66/44 90.0 115 115 115 454 G5 None HA-4
FLANGES &
FITTINGS
5. SUPPORT SA 240 Gr 1A 8/1 70/01 90.0 115 115 115 454 G5 None HA-4
BRACKET 316L
6 COIL TUBES SA 213 TP 1A 8/1 66/46 90.0 115 115 115 454 G5 None HA-4
316L

G5 DUE TO THE RELATIVELY LOW YIELD STRENGTH OF THESE MATERIALS, THESE HIGHER STRESS VALUES WERE
ESTABLISHED AT TEMPERATURES WHERE THE SHORT– TIME TENSILE PROPERTIES GOVERN TO PERMIT THE USE OF
THESE ALLOYS WHERE SLIGHTLY GREATER DEFORMATION IS ACCEPTABLE. THE STRESS VALUES IN THIS RANGE
EXCEED 662/3% BUT DO NOT EXCEED 90% OF THE YIELD STRENGTH AT TEMPERATURE. USE OF THESE STRESSES MAY
RESULT IN DIMENSIONAL CHANGES DUE TO PERMANENT STRAIN. THESE STRESS VALUES ARE NOT RECOMMENDED
FOR THE FLANGES OF GASKETED JOINTS OR OTHER APPLICATIONS WHERE SLIGHT AMOUNTS OF DISTORTION CAN
CAUSE LEAKAGE OR MALFUNCTION. FOR SECTION III APPLICATIONS, TABLE Y–2 LISTS MULTIPLYING FACTORS
THAT, WHEN APPLIED TO THE YIELD STRENGTH VALUES SHOWN IN TABLE Y–1, WILL GIVE ALLOWABLE STRESS
VALUES THAT WILL RESULT IN LOWER LEVELS OF PERMANENT STRAIN.

G21 FOR SECTION I, USE IS LIMITED TO PEB–5.3. SEE PG–5.5 FOR CAUTIONARY NOTE.

W12 THESE S VALUES DO NOT INCLUDE A LONGITUDINAL WELD EFFICIENCY FACTOR. FOR SECTION III
APPLICATIONS, FOR MATERIALS WELDED WITHOUT FILLER METAL, ULTRASONIC EXAMINATION, RADIOGRAPHIC
EXAMINATION, OR EDDY CURRENT EXAMINATION, IN ACCORDANCE WITH NC–2550, SHALL PROVIDE A
LONGITUDINAL WELD EFFICIENCY FACTOR OF 1.00. MATERIALS WELDED WITH FILLER METAL MEETING THE
REQUIREMENTS OF NC–2560 SHALL RECEIVE A LONGITUDINAL WELD EFFICIENCY FACTOR OF 1.00. OTHER
LONGITUDINAL WELD EFFICIENCY FACTORS SHALL BE IN ACCORDANCE WITH THE FOLLOWING:

(a) FOR SINGLE BUTT WELD, WITH FILLER METAL, 0.80

(b) FOR SINGLE OR DOUBLE BUTT WELD, WITHOUT FILLER METAL, 0.85
(c) FOR DOUBLE BUTT WELD, WITH FILLER METAL, 0.90
(d) FOR SINGLE OR DOUBLE BUTT WELD, WITH RADIOGRAPHY, 1.00

W14 THESE S VALUES DO NOT INCLUDE A WELD FACTOR. FOR SECTION VIII, DIVISION 1, AND SECTION XII
APPLICATIONS USING WELDS MADE WITHOUT FILLER METAL, THE TABULATED TENSILE STRESS VALUES SHALL BE
MULTIPLIED BY 0.85. FOR WELDS MADE WITH FILLER METAL, CONSULT UW–12 FOR SECTION VIII, DIVISION 1, OR TW–
130.4 FOR SECTION XII, AS APPLICABLE.

- W14 IS NOT APPLICABLE FOR NOZZLES OF SA 312 TP 316L MATERIALS, AS IT’S AN SEAMLESS PIPES, NO WELDING
APPLICABLE IN ANY STAGE OF PRODUCTION.
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REQUIREMENT OF INSPECTION OPENING –UG-46
DATED : 03/08/19

Sr. Clause No EVALUTION OF CONDITIONS APPLICABILITY

No
1 UG-46(a) ALL PRESSURE VESSELS FOR USE WITH COMPRESSED AIR AND THOSE
SUBJECT TO INTERNAL CORROSION OR HAVING PARTS SUBJECTED TO NO
EROSION OR MECHANICAL ABRASION (SEE UG-25) EXCEPT AS PERMITTED
OTHERWISE IN THIS PARAGRAPH, SHALL BE PROVIDED WITH SUITABLE
MANHOLE, HANDHOLE, OR OTHER INSPECTION OPENINGS FOR
EXAMINATION AND CLEANING.

COMPRESSED AIR AS USED IN THIS PARAGRAPH IS NOT INTENDED TO

INCLUDE AIR WHICH HAS HAD MOISTURE REMOVED TO PROVIDE AN
ATMOSPHEIC DEW POINT OF – 46 Deg C OR LESS.

CONCLUSION : OUR VESSEL IS NOT A CORROSIVE SERVICE, HENCE INSPECTION OPENING IS EXEMPTED FOR OUR VESSEL AS
PER ABOVE TABLE.

DRAIN AS PER UG-25

AS PER UG -25 (F) VESSELS SUBJECT TO CORROSION SHALL BE SUPPLIED WITH A SUITABLE DRAIN OPENING AT THE LOWEST
POINT PRACTICABLE IN THE VESSEL; OR A PIPE MAY BE USED EXTENDING INWARD FROM ANY OTHER LOCATION TO
WITHIN 1/4 IN. (6 MM) OF THE LOWEST POINT.

- AS OUR VESSEL IS NON CORROSIVE SERVICE, DRAIN PORT IS NOT REQUIRED.

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OVER PRESSURE PROTECTION –UG – 125
DATED : 03/08/19

AS PER UG-125(a) (4),

THE OVERPRESSURE PROTECTION SYSTEM NEED NOT BE SUPPLIED BY THE VESSEL MANUFACTURER.
PROVISION PROVIDED IN N4 (DN 20).

EVALUTION OF RADIOGRAPHY REQUIREMENTS

EVALUTION OF RADIOGRAPHY APPLICABILITY

(A) FULL RADIOGRAPHY. THE FOLLOWING WELDED JOINTS SHALL BE EXAMINED RADIO GRAPHY FOR
THEIR FULL LENGTH IN THE MANNER PRESCRIBED IN UW-51:
(1) ALL BUTT WELDS IN THE SHELL AND HEADS OF VESSELS USED TO CONTAIN LETHAL SUBSTANCES
[SEE UW-2(A)]; NA
(2) ALL BUTT WELDS IN THE SHELL AND HEADS OF VESSELS IN WHICH THE NOMINAL THICKNESS
[SEE (G) BELOW] NA
AT THE WELDED JOINT EXCEEDS 11/2 IN. (38 MM), OR EXCEEDS THE LESSER THICK- NESSES PRESCRIBED IN
UCS-57, UNF-57, UHA-33, UCL-35, OR UCL-36 FOR THE MATERIALS COVERED THEREIN, OR AS OTHER-
WISE PRESCRIBED IN UHT-57, ULW-51, ULW-52(D), ULW-54,OR ULT-57;
(3) ALL BUTT WELDS IN THE SHELL AND HEADS OF UNFIRED STEAM BOILERS HAVING DESIGN PRESSURES (-A) NA
EXCEEDING 50 PSI (350 KPA) [SEE UW-2(C)]; (-B) NOT EXCEEDING 50 PSI (350 KPA) [SEE UW-2(C)] BUT WITH
NOMINAL THICKNESS AT THE WELDED JOINT EXCEEDING THE THICKNESS SPECIFIED IN (2) ABOVE;
(4) ALL BUTT WELDS IN NOZZLES, COMMUNICATING CHAMBERS, ETC., WITH THE NOMINAL THICKNESS AT NA
THE WELDED JOINT THAT EXCEEDS THE THICKNESS IN (2) ABOVE OR ATTACHED TO THE SHELL OR HEADS OF
VESSELS UNDER (1), (2),OR(3) ABOVE THAT ARE REQUIRED TO BE FULLY RADIO GRAPHED; HOWEVER, EXCEPT
AS REQUIRED BY UHT-57(A),CATEGORIES BAND C BUTT WELDS IN NOZZLES AND COMMUNICATING
CHAMBERS THAT NEITHER EXCEED NPS 10 (DN 250) NOR 11/8 IN. (29 MM) WALL THICKNESS DO NOT REQUIRE
ANY RADIOGRAPHIC EXAMINATION;
(5) ALL CATEGORY A AND D BUTT WELDS IN THE SHELL AND HEADS OF VESSELS WHERE THE DESIGN OF THE
JOINT OR PART IS BASED ON A JOINT EFFICIENCY PERMITTED BY UW-12(a),IN WHICH CASE: NA
(-a) CATEGORY A AND B WELDS CONNECTING THE SHELL OR HEADS OF VESSELS SHALL BE OF TYPE NO. (1)
OR TYPE NO. (2) OF TABLE UW-12;
(-b) CATEGORY B OR C BUTT WELDS [BUT NOT INCLUDING THOSE IN NOZZLES AND COMMUNICATING
CHAMBERS EXCEPT AS REQUIRED IN (4) ABOVE] WHICH INTERSECT THE CATEGORY A BUTT WELDS IN
THE SHELL OR HEADS OF VESSELS OR CONNECT SEAMLESS VESSEL SHELL OR HEADS SHALL, AS A
MINIMUM, MEET THE REQUIREMENTS FOR SPOT RADIOGRAPHY IN ACCORDANCE WITH
UW-52.SPOT RADIOGRAPHY REQUIREDBYTHISPARAGRAPHSHALL NOT BE USED TO SATISFY THE SPOT
RADIOGRAPHY RULES AS APPLIED TO ANY OTHER WELDINCREMENT.

(6) ALL BUTT WELDS JOINED BY ELECTRO GAS WELDING WITH ANY SINGLE PASS GREATER THAN 11/2 IN. NA
(38 MM) AND ALL BUTT WELDS JOINED BY ELECTRO SLAG WELDING;
(7) ULTRASONIC EXAMINATION IN ACCORDANCE WITH UW-53 MAY BE SUBSTITUTED FOR RADIOGRAPHY NA
FOR THE FINAL CLOSURE SEAM OF A PRESSURE VESSEL IF THE CONSTRUCTION OF THE VESSEL DOES NOT
PERMIT INTERPRETABLE RADIOGRAPHS IN ACCORDANCE WITH CODE REQUIREMENTS. THE ABSENCE OF
SUITABLE RADIO- GRAPHIC EQUIPMENT SHALL NOT BE JUSTIFICATION FOR SUCH SUBSTITUTION.
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RADIOGRAPHY & JOINT EFFICIENCY
DATED : 03/08/19

AS NONE OF THE CLAUSE OF UW-11 (a) IS APPLICABLE, HOWEVER AS PER CLIENT REQUIEMENT, VESSEL TO BE 100%
RADIOGRAPHED WITH JOINT EFFICIENCY AS 1.0, HENCE , CATEGORY-A SHELL LONG SEAM WELD CONSIDERED NO
RADIOGRAPHY BECAUSE OF SEAMLESS CONSTURCTION. AND FOR HEAD TO SHELL CATEGORY- B WELD JOINT ALSO
NO RADIOGRAPHY AS PER REQUIREMENT OF UW-11 (c).

IN OUR CASE, FULL RADIOGRAPHY IS SELECTED BASED ON USE OF UW-12 (a)

BASED ON ABOVE CONDITION VESSEL NAME PLATE SHALL HAVE RT-1 MARKING.

AS PER UW-12 (b): JOINT EFFICIENCY

SR. NO. JOINT JOINT DESCRIPTION RT REQ. JOINT EFFICIENCY

CATEGORY TYPE
1 A 1 SHELL LONG SEAMS N.A 1.00 (Seamless)
(Circumferential Stress / Longitudinal Stress)
2 B 1 DISHED END TOP TO SHELL JOINT FULL 1.0
UW-12 (d)
3 B 1 DISHED END BOTTOM TO SHELL JOINT FULL 1.0
UW-12 (d)
4 D 7 COUPLING TO SHELL/ DISH JOINT NIL N.A.
5 A 1 PIPES N.A 1.00 (Seamless)
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MSN. NO. : - PERMISSIBLE OUT-OF-ROUNDNESS OF SHELL & REV No. : 0
DISH END AS PER UG-80(c) DATED : 03/08/19

UG-80(c)
VESSELS AND COMPONENTS FABRICATED OF PIPE OR TUBE UNDER INTERNAL OR EXTERNAL PRESSURE MAY HAVE
PERMISSIBLE VARIATIONS IN DIAMETER (MEASURED OUTSIDE) IN ACCORDANCE WITH THOSE PERMITTED UNDER
THE SPECIFICATION COVERING ITS MANUFACTURE.

AS PER PRODUCT SPECIFICATION OF SA 312 TP 316L & DIMENSIONAL STANDARDS REFERENCED IN SA 999

AS PER TABLE 1: PERMISSIBLE VARIATIONS IN OUTSIDE DIAMETER

OVER : OUTSIDE DIAMETER = 1.60 mm
UNDER : OUTSIDE DIAMETER = 0.80 mm

/////////
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MSN. NO. : - PIPE N1,N2,N4,N5A,N5B,N7A,N7B,N8 & N10 REV No. : 0
(DN 20, SCH 80) AS PER UG-27 DATED : 03/08/19

SUB CLAUSE NOZZLE MARK :PIPE ATTACHED TO N1,N2,N4,N5A,N5B,N7A,N7B,N8 & N10

INTERNAL DESIGN PRESSURE P MPa (g) 1.58 ( From PV)
MATERIAL DESIGNATION SA 312 TP316L
MAXIMUM ALLOWABLE STRESS S MPa 115.0
NOZZLE PARAMETERS

OUTSIDE DIAMETER OF PIPE Do mm 26.70

OUTSIDE RADIUS OF ELBOW = Do / 2 = 26.7 / 2 Ro mm 13.35
DN 20 SCH 80
NOMINAL PIPE SIZE -AS PER UG -27 (c)
As per B36.19,Edition 2015
ASSUMED THICKNESS OF PIPE t mm 3.91
CORROSION ALLOWANCE CA mm 0.00
LONGITUDINAL JOINT TYPE SEAMLESS
JOINT EFFICIENCY FOR COUPLING E 1.00
UG-27 (a) &
AS PER APPENDIX 1 – 1 (a) – Calculations as per Seamless pipe
End Note 18
t = {[P * Ro] / [( S*E) +(0.4 * P)]} + CA
= {[1.58 x 13.35] / [( 115.0 x 1.00) +( 0.4 x 1.58 )]} + 0.00
tnr1 = {21.093/ [115 + 0.632] } + 0.00 = {21.093 / 115.632} + 0.00 tnr mm 0.182
REQUIRED THICKNESS OF PIPE tnr mm 0.182 ----------------- (1)
UG-16(b)(4)
tnr2 :MINIMUM REQUIRED THICKNESS OF PIPE (SEAMLESS PIPE) : 1.50 mm -------------------------(2)
FOR PRESSURE VESSEL + C = 1.50 + 0.0
REQUIRED MINIMUM THICKNESS OF PIPE :
tnr GREATER OF (UG-27 (a) & UG-16 (b) (4) ) = Greater of Equation 1 & 2
= Greater of ( 0.182 , 1.50 ) = 1.50 mm tnr mm 1.50
tn PROVIDED MINIMUM THICKNESS OF PIPE tn mm 3.91
AS PER B 36.19, TOLARANCE = 12.5%, 3.91 x 0.875 = 3.421 mm
HENCE PROVIDED THICKNESS 3.421 > 1.50 REQUIRED THICKNESS.
MAXIMUM ALLOWABLE PRESSURE OF PIPE N1,N2,N4,N5A,N5B,N7A,N7B,N8 & N10
UG-27 (a) AS PER APPENDIX 1 – 1 (a)
P = {[S * E * t] / [( Ro) - (0.4 * t)]}
= {[115 x 1 * 3.421 / [(13.35) -( 0.4 x 3.421 )]}
Pa MPa 32.833
= 393.415 / 13.35-1.368 = 32.833
MAXIMUM ALLOWABLE PRESSURE OF PIPE Pa MPa 32.833
 VENVEL DESIGNERS
Tag No :- REF NO : VVL/U-ST/DC/01/19-20 SHEET No. : 13 of 18
MSN. NO. : - IMPACT TEST REQUIREMENTS AS PER UHA-51 & REV No. : 0
PWHT REQUIREMENTS –UW-2, UHA-32 DATED : 03/08/19

MATERIAL CATEGORY RATED TEMPERATURE

UHA-51 (d) (1) (a) : FOR BASE METAL & HAZ:

1) SHELL (SA 312 TP 316L), DISH AND ELBOW (SA 403 WPB 316L) FLANGES,
WELD OLETS AND FITTINGS (SA 182 TP 316L) i.e 316L MATERIALS HAVING
CABON CONTENT NOT EXCEEDING 0.1% , IMPACT TEST IS EXEMPTED FOR
-196 Deg C
BASE METAL AND HAZ AS PER UHA- 51(d) (1) (a) UPTO -196 DEG C
(-320 DEG F)

UHA-51 (e) (2) (a) FOR WELDING PROCEDURE:

2) WELDING PROCEDURE QUALIFICATION IS IMPACT TEST EXEMPTED AS PER

UHA 51(e)(2) (a) BY USING E316 (SFA 5.9) FOR GTAW & SMAW AT MDMT -104 -104 Deg C
DEG C ( - 155 DEG F)

UHA-51 (f) FOR WELD CONSUMABLES:

3) FOR AUSTENTIC WELDING CONSUMABLE OF ABOVE SFA NUMBERS,

IMPACT TESTING FOR WELDING CONSUMBLE ARE NOT REQUIRED AS PER -104 Deg C
UHA-51(f) FOR UPTO -104 DEG C (-155 F)

OUR MDMT 10 Deg C IS WARMER THAN RATED TEMPERATURE i.e -104. Deg C.

HENCE , IMPACT TEST IS EXEMPTED FOR BASE METALS & HAZ , WELDING CONSUMABLES AND WPS.

PWHT REQUIREMENTS –UW-2, UHA-32

POST WELD HEAT TREATMENT IS REQUIRED WHEN ANY OF FOLLOWING CONDITION EXIT:

SR.No. APPLICABLE DESCRIPTION APPLICABLE REMARKS

CLAUSE YES / NO
1. UW-2(a) LETHAL SERVICE NO -
2. UW-2(c) UNFIRED STEAM BOILER WITH DESIGN NO -
PRESSURE EXCEEDING 345 Kpa
3. Table UHA-32-3 POSTWELD HEAT TREATMENT IS NO -
For P No:8 NEITHER REQUIRED NOR PROHIBITED
FOR JOINTS BETWEEN AUSTENITIC
STAINLESS STEELS OF THE P-NO. 8
GROUP. SEE NONMANDATORY
APPENDIX UHA-A.

AS OUR VESSEL MADE OF MATERIALS 316L CATEGORY WITH P.NO : 8 and, G.No :1. PWHT IS NOT MANDATORY FOR
THE VESSEL, HENCE PWHT NOT REQUIRED FOR THE VESSEL.
 VENVEL DESIGNERS
Tag No :- REF NO : VVL/U-ST/DC/01/19-20 SHEET No. : 14 of 18
MSN. NO. : - REV No. : 0
HYDRO TEST CONDITION UG-22 (j)
DATED : 03/08/19

DENSITY OF MEDIUM ρ : 1000 kg/m3

TOP MOST POINT OF VESSEL FROM BOTTOM H : 1111 mm
HYDRO TEST PRESSURE : 30.6 Kg/cm2 (g) ~ 3.00 MPa (As per client requirement)
MAIMUM ALLOWABLE TEST PRESSURE = 30.6 Kg/cm2 (g) = 3.0MPa (g)
_____________________________________________________________________________________________________________________
PRESSURE DUE TO STATIC HEAD :( VERTICAL POSITION)

Ph = ( H x ρ x 9.8067 x 10^-6) /1000 MPa (g)

Ph = (1111 x 1000 x 9.8067 x 10^-6) / 1000 = (10895.24 x 10^-6) = 0.0109MPa(g)

TOTAL PRESSURE DURING HYDRO TEST = HYDRO TEST PRESSURE + PRESSURE DUE TO STATIC HEAD
= 3.00 + 0.011 = 3.011 MPa(g)

THE CASES OF MATERIAL AT HYDRO TEST PRESSURE IS CALCULATED:

HYDRO TEST PRESSURE:3.011 MPa (g)

HYDRO TEST CHECK FOR PIPE D : SA 312 TP 316L

MAXIMUM PRESSURE DURING HYDRO TEST = 3.011 MPa (g)
THICKNESS OF PIPE : 3.91 x 0.875 = 3.421 mm
INSIDE RADIUS OF PIPE : 26.7 /2 = 13.35 mm
S X E = ((P X R) / t ) + (0.6 X P)
= ((3.011 X 13.35) /3.421) + (0.6 X 3.011) = 11.75 + 1.81 = 13.56
S X 1 = 13.56 MPa(g)

ALLOWABLE YIELD STRENGTH OF THE FITTING MATERIAL, (From ASME Sec II Part D, Page No 676 & Line No : 14)
= 167.20 MPa(g) (For 48 Deg C)
AT ITS HYDRO TEST TEMPERATURE (48 DEG C): 0.9 x 167.20 MPa (g) = 150.50 MPa(g)
FROM ABOVE THE ALLOWABLE YIELD STRENGTH IS GREATER THEN ACTUAL, ELBOW DESIGN UNDER HYDRO
TEST CONDITION IS ACCEPTABLE. (i.e 150.50 MPa (g) > 13.56 MPa (g))

HENCE, ALL COMPONENTS DESIGN UNDER HYDRO TEST CONDITION IS SATISFIED.