Basic Design

Project Name:
2 x 25MW LAC THINH COGENERATION THERMAL

POWER PLANT
Project No.:
10126
Document Name:
BASIC DESIGN DESCRIPTION
Project Documentation
Part: BASIC DESIGN
Documentation No.:
10126TPW0006
Changes and addition HCMC Office O. Duran

27.11.2013 R02
information
Changes and addition HCMC Office O. Duran
15.11.2013 R01
information
HCMC Office O. Duran
25.10.2013 R00
Prepared by Checked by Approved by
Date Rev. Modification
Signature Signature Signature
Project Stage: Notes: Page No.:
Basic Design Documentation 1 of 75

Project Name:
2 x 25MW LAC THINH COGENERATION THERMAL POWER PLANT, VIETNAM
Documentation No.: Rev.: Document Name: Date: Page No.:
10126TPW00006 R02 Basic Design Description 27.11.2013 2 of 75
CONTENT:
I PROJECT GENERAL INFORMATION
1 IDENTIFICATION DATA................................................................................................................... 3
2 BASIC DATA CHARACTERIZING PROJECT ................................................................................. 3
2.1 SPECIFICATION OF PRODUCTION AND TECHNICAL OBJECTIVES .................................... 4
2.2 SPECIFICATION OF INLET PRODUCTS TO COMPLIMENT THIS PRODUCTION………...... ..7
2.3 SITE DESCRIPTION ........................................................................................................................... 5
2.4 WASTE FORMATION AND DISPOSAL……..…………………………………………………….5
2.4.1 General differentiation of wastes…………..………………………………………….…….…..5
2.4.2 Wastes produced during operation of power plant………………………………….……….…6
2.4.3 Rain water……………………………………………………………………..………….………...6
2.4.4 Sanitary waste water…………………………………….…………………………………….…..7
2.4.5 Coal dust waste water……………………………………………….………………………….....7
2.4.6 Industrial waste water……………………………………………………………………… …….7
II CONSTRUCTION CONDITIONS
3 SUMARIZING OVERVIEW OF SITE FACILITIES…………………………………………….………10
3.1 WATER FOR CONSTRUCTION ....................................................................................................... 9
3.2 ELECTRICITY FOR CONSTRUCTION ......................................................................................... 10
3.3 JOB SITE ILLUMINATION ............................................................................................................... 10
3.4 SITE DRAINAGE JOB ...................................................................................................................... 10
3.5 SITE PERSONEL .............................................................................................................................. 11
3.6 TRANSPORT AND SITE ACCESS ................................................................................................ 11
3.6.1 Transport to job site ........................................................................................................... 11
3.6.2 Transport at site ................................................................................................................. 11
3.7 DESCRIPTION OF JOB SITE ......................................................................................................... 12
3.8 STORAGE AND MATERIAL HANDLING AT SITE – CIVIL PART ............................................ 12
3.9 STORAGE AND MATERIAL HANDLING AT SITE – ELECTRICAL AND MECHANICA L PART
12
3.9.1 General .............................................................................................................................. 12
3.9.2 Material storage ................................................................................................................. 13
3.10 SITE MANUFACTURING ................................................................................................................. 13
III POWER PLANT DESCRIPTION
4 STRUCTURE OF TECHNOLOGICAL PACKAGES AND CIVIL OBJECTS .................................. 14
4.1 LIST OF TECHNOLOGICAL PACKAGES ..................................................................................... 14
4.2 LIST OF CIVIL OBJECTS ................................................................................................................ 14
5 PLANT DESIGN PHILOSOPHY ..................................................................................................... 16
5.1 BASIC SOLUTION FOR ERECTION STAGE ............................................................................... 16
5.2 BASIC SOLUTION TO USING WATER SOURCES .................................................................... 16
5.3 BASIC DESCRIPTION FOR TRANSPORT OF MATERIALS .................................................... 16
5.4 BASIC SOLUTION TO SEND FINAL PRODUCTION (ELECTRICITY) .................................... 17
5.5 BASIC ENVIRONMENTAL SOLUTIONS ...................................................................................... 18
5.6 BASIC MANAGEMENT OF OPERATION AND MAINTENANCE ............................................. 21
6 PLANT BASIC TECHNICAL DATA …………………………………………………..………….……...25
7 DESIGN DATA AND DESCRIPTION MAIN EQUIPMENTS ............................................................. 25
8 DESIGN DATA AND DESCRIPTION BALANCE OF PLANT EQUIPMENTS………..….............…41
9 GENERAL DESCRIPTION CIVIL PART …………………………………………………………....54
10 WATER AND FUEL ANALYSIS TABLES ...................................................................................... 56
11 DRAWING LIST..............................................................................................................................57
Project Name:
I – PROJECT GENERAL INFORMATION
1 IDENTIFICATION DATA
Project specification: Cogeneration Thermal Power Plant.
Construction status: New work on green land in Lac Thinh Industrial Zone.
Investor: BTG HOLDING S.R.O GROUP

Address: Pribinova 4, Bratislava 811 09, Slovakia.
Site location: Lac Thinh Industrial Park (Phase 1),

Yen Thuy District, Hoa Binh Province,
Viet Nam.
2 BASIC DATA CHARACTERIZING PROJECT

Lac Thinh Power Plant project planned to construct in Lac Thinh Industrial Park (1st stage), which
located in Lac Thinh – Yen Lac villages, Yen Thuy district, Hoa Binh Province. This site was approved
by the Province in the Decision No. 1271/QĐUBND dated 22/7/2011.
Power plant will be located in the South – East area of the Industrial Park with the area of 11.52
ha.
The construction of the new coal and biomass fired power plant will be required some little
intervention to existing land, which are e.g.: power plant area preparation, power input-output by new
transmission line to high voltage net, all connection piping for technological media, etc.
Technological equipment of Power Plant will be used for production of electricity, steam supply for
several consumers of Industrial Park.
Main technological equipment included into the scope of the Power plant:
I- Power plant equipment consists of :
 2 pcs of Speeder Sprocket type Combustion Boilers and auxiliary systems.

 2 pcs of Electrostatic precipitators (EPS).
 2 pcs of Flue gas Desulfurization (FGD) Units
 1 pc of common Chimney.
 2 pcs of condensing steam Turbine - Generator and auxiliary systems.
 Electrical System and Equipment
o 2 pcs of unit transformers.
o 2 pcs of auxiliary transformers.
Project Name:
o 1 pc of common switchyard.
o 1 pc of outgoing transformer.
 I&C and Control System
 Balance of Plant:
o External cooling water system with Cooling Towers.
o Chemical water treatment plant.
o Firefighting water system.
o Waste water treatment plant.
o Compressed air system.
o Light Oil storage and handling system.
o Ashyard and handling system.
o Coalyard and handling system.
o Biomass yard and handling system.
o De-SOx Absorbent (Quicklime) station handling system.
o Warehouse and workshop.
o Administration and dressing room building.
o 2 Gate house.
II- Pyrolysis Unit system consist in:
• Preparation area
• Pyrolysis Plant
• Sub product, storage
• Other Sub product storage
• Electricity generator combustion engines.
The construction of Lac Thinh power plant is necessary and in accordance with Lac Thinh Industrial
Park planning, based in the necessity of the use of steam and to supply electricty into the industrial park
with lees price using biomass and low quality coal, and the gas and oil residual products from Pyrolysis
plant using Municipal wastes.
Planning schedule to build Lac Thinh power plant as follows:
 Unit #1 will be in operation at April 2017
 Unit #2 will be in operation at October 2017
2.1 SPECIFICATION OF TECHNICAL AND PRODUCTION

OBJECTIVES
2.1.1 Necessity of Project:
 Into the agreed scope of services by Lac Thinh IP, is included, cover the steam necessity of the IP
consumers, means the IP need guarantee the steam flow in around 30 t/h in the maximum
consumption period.
Project Name:
 For the production of this steam the proposed Boiler will use like fuel, biomass obtained from the
organic waste for the acacia woods process, rice process, coffee process and can use part of the
waste from the industries into the Industrial park and, low quality coal for support production in
case not have enough biomass.
 For the production of this steam, IP need built Boiler, with water treatment, compressed air
station, coalyard, ashyard, biomass yard, etc., means need prepare approx. 50 % of the
installation of the Turbine-Generator system to produce electricity.
 If IP guarantee the electricity too for the consumers and can sell it with better price than the grid,
can present better opportunities to the investors in the Industrial park..
 BTG have experience and typical Boiler production with Units around 25 MW capacities and
consider it is good capacity to cover ther main necessity of the IP..
In Annex 1- Detail Description
2.2 SPECIFICATION OF INLET PRODUCTS TO COMPLIMENTED

THIS PRODUCTION
1. Primary fuel source:

a. Coal from nearly mines, type 6b, (product number HG11B) with around 4,400 kcal/kg
b. Total capacity of coal mines in Hoa Binh province is 6,751 million tons, estimated natural
resource is more than 15 million tons.
c. Biomass from the nearly acacia woods farms, using our acacia plantations, and using too, the
residual of the production of rice or other biomass sub-products in the nearly factories or little
producers.
d. This Boiler can use like fuel the residual of the production from the Beer Brewery Project,
around 40,000 t/year, after reduce the quantity used for the consumption of the Pyrolysis
Plant.
e. The project of the PP consider too, the inclusion of Pyrolysis plant using municipal waste and
part of the residual production of the Beer Brewery Project, around 9,900 t/year, to convert
this product in gas and diesel to use like start fuels in the Boiler, or additional fuel in the
process, and not need to use Diesel with more high price.
In Annex 1 – Detail Description
2.3 SITE DESCRIPTION

The 2 x 25MW Lac Thinh power plant will be located on the South – East of the industrial park;
with the area is about 11.52 ha.
The Lac Thinh Industrial park location is in Lac Thinh – Yen Lac village, Yen Thuy district, Hoa
Binh Province, with limits:
 In the North: Ho Chi Minh road.
Project Name:
 In the South: is near Nong Truong lake, Yen Lac village, cross Thuong Tien commune
and farm, acacia (keo) planted area on the border between Yan Lac va Lac Thinh
villages.
 In the East and North East: is near Tan Thanh commune, Khanh Linh and farm belong
to Yen Lac village.
 In the West: bounded by Sau, Lang communes and rice – field alternate rock-field of
Lac Thinh village.
Average elevation is from 61m to 62m, highest is 69 m and lowest is 52 m.
2.4 WASTE FORMATION AND DISPOSAL

2.4.1 General differentiation of wastes
During preparation of the site and realization phase of construction various wastes will be created from
different activities. Differentiation of wastes will be as follows:
 Wastes which were produced from cutting of trees, bushes produced during site preparation.
 Wastes which were created during civil and mechanical construction, erection of civil objects
and equipment.
 Wastes which were created during transportation and during handling of civil materials, but also
during handling of supplied technological equipment and other materials which have protection
plastic covers.
 Wastes which were created during operation of power plant.
In the site areas of selected civil objects, a drainage system for rainwater and possibly groundwater
from construction pits during construction period. This drainage will be connected to the rainwater
sewerage. After the end of the construction, the drainage system will be kept for use at permanent
operation.
For the sanitary system will be sufficient number of chemical toilets placed during preparation of
construction site and they will be emptied by local authorized company.
2.4.2 Wastes produced during operation of power plant

Industrial waste waters from process will be after chemical treatment, neutralization and other needed
treatment leaded to the waste water treatment plant located in the power plant.
In the maximum scope it is considered industrial (technological) waste water re-use – mainly from
chemical operations in the technological process and in the water management system.
2.4.3 Rain water

Rainwater will be collected through rainwater drainage network to the main collector. This sewerage
system provides draining of the power plant area with final effluent into the common system of the
Industrial Park.
Rainwater drained from oil drainage system into plant and in parking areas will be pre-treated in an oiled
water separator, located in the water Waste Water Treatment Plant (in the Power Plant scope).
Project Name:
Separated oil will be collected and transported by authorized company to the final liquidation
(treatment).
Main sewerage collector will gather rainwater, over-balanced process water meeting limits for
discharging, and cleaned waste water in accordance with Vietnam legislation requirements. This main
sewerage collector will be the only discharge point for waste water coming from the power plant (except
sewage water).
2.4.4 Sanitary waste water

Sanitary system collects sewage water from buildings within the power plant area. Waste water flows to
the pumping pit located close to the common waste water treatment plant from the Industrial park.
For the normal Operation period, the sanitary waste system will connects all toilet points into one red to
send to the sanitary waste plant into one point in the limits of the power plant area to send to the
common waste water plant in the Lac Thinh Indsurtial park area. Is not in PP scope.
2.4.5 Coal dust waste water

A separate coal-dust waste water system will be built for coal-dust waste water discharge.
Waste water polluted by coal dust mainly from coal handling system will be brought to the settling pits.
Treated water will be discharged in the specific drainage system and coal sludge will be collected and
transported to the ashyard.
2.4.6 Industrial waste water

During operation of power plant are expected the following wastes.
Waste water from water treatment plant
In chemical water treatment plant (CWTP) the following waste is produced:
 Concentrate from reverse osmosis
 Sludge in clarifying process
The chemical composition of concentrate from reverse osmoses will strictly depend on the
quality of raw water. Concentrate is led to mixing water storage tank, where clean waste waters are
collected.
Except of these liquid wastes the sludge from coagulation process is produced. The sludge from pre-
treatment system is thickened in thickeners and either further processed in the power plant facility or
dewatered in sludge press to the solids content to around 50 %. This dewatered sludge is carried away.
From the quality viewpoint, concentrate from the reverse osmoses will be discharged to the
rainwater sewerage on condition of keeping relevant limits. As far as waste water from neutralization is
concerned, its amount is small, negligible from the other waste waters quantity.
Waste water from CWTP operation without mud and treated waste water from the waste water
treatment plant discharged via rainwater sewerage system will meet limits for effluents prescribed in
Vietnam legislation.
Oiled water
Project Name:
To remove oiled waters, a separate oiled water sewerage system with its termination in the
waste water treatment plant will be built.
Waste waters possibly polluted by oiled substances will be pre-treated at the place of their origin
in oil separators and then they will be led by the industrial sewerage to the final treatment in the waste
water treatment plant.
These are oiled waters from the areas of oil management and transformers stands. In the
vicinity of transformer stands, a closed emergency pit will be built (oil leakage pit) capturing precipitation
from transformer stands areas and serving also for accumulation of oil filling of transformers in case of
its leakage in case of emergency. Surface areas of filling oil stations will be also drained to an oil
leakage pit.
Condensate from the compressor station pretreated in an oil separator will be also led to the
oiled water sewerage system. In the waste water treatment plant will be also treated other industrial
waste waters from operation of such technological units and civil objects, where oiled substances in
water could occur – rinsing water including oil dripping and leakages from technological equipment,
rainwater from ash and limestone silos area potentially polluted by oil substances with presence of fine
admixtures of fly ash and limestone.
In the Machine Hall floor, the residuals of oil from the Turbine oil system, that is storage in the oil
storage system (pit and pump), in the Boiler, around the burners oil area, the drainage of this area go to
the same oil storage system in Machine hall.
Separated oil substances from oil separators will be transported for disposal as well as captured
mechanical contaminants and suspended substances. Cleaned waste water will be discharged to the
rainwater sewerage system.
At outlet from the power plant, authorized measuring appliance will be installed for
measurement of released water flow rate and sampling.
Rainwater from parking potentially polluted by oil substances will be treated in an oil separator
and led into the rainwater sewerage system.
Boiler blowdown
Boiler blowdown – after it’s cooled down by make-up water of the cooling tower circuit in the
heat sink pit – it will be routed into the cooling tower pool.
Blowdown from the Auxiliary boiler house
After it’s cooled down by raw water, it will be led into rainwater sewerage system.
Flue gas condensate
No clean gas condensate will be produced during regular operation of the boiler. Condensate is
only produced during start-up of the boiler. The condensate will be led into waste water treatment plant
Other waste water
Among other waste waters it is possible to include drips of process waters, which will be led
(with respect to their quality) to the rainwater sewerage system. They represent a negligible amount of
water from the water balance viewpoint.
Combustion Ash wastes:
Project Name:
The solution for the Ash wastes consist in the reception in 3 points near of each Boilers, one for the
Bottom ash (from furnace) other for Fly ash, from Electrofilters and Multicyclon (this last when operate
with biomass) and other fro Fly Ash (from the FGD).
From this points in each Boiler, go to 3 separated ashyard, one for storage the ash when burn coal and
mix operation, other for storage the ash when burn biomass, and other for the FGD ash. The transport
from these systems to ashyard or the final destination is by 2 conveyors, one for the bottom ash and the
Electrofilter-Multicyclon ash and the other for FGD ash,
This ashyard have a minimal capacity for storage, for this reason to guarantee the storage for 6 years,
we have an external Ashyard into the IP, with 8 ha. From this ashyard to the other, go by trucks.
This 2 ashyard, is, because the idea to can use this different kind of ash in separately ways:
1. Concrete production, as a substitute material for Portland cement and sand
2. Embankments and other structural fills (usually for road construction)
3. Cement clinkers production - (as a substitute material for clay)
4. Mine reclamation
5. Stabilization of soft soils
6. Road subbase construction
7. As Aggregate substitute material (e.g. for brick production)
8. Mineral filler in asphaltic concrete
9. Agricultural uses: soil amendment, fertilizer, cattle feeders, soil stabilization in stock feed yards,
and agricultural stakes
Form this ashyard the ash will go by trucks to final destination.
Other wastes
Recycling of wastes (metals, paper, oil, glass) will be used in every case where it can be used. Other
non-recycling materials will be liquidated in the Pyrolysis Plant, organic and plastic wastes, and the
other like metals by authorized companies.
All wastes before being transported will be collected and stored in designated and controlled
areas separately.
II – CONSTRUCTION CONDITIONS
3 SUMARIZING OVERVIEW OF SITE FACILITIES

4.1 WATER FOR CONSTRUCTION
Water for construction and temporary living workers use will be provided from Lac Thinh
Industrial Park water system using his water distribution pipelines and from then to water supply for
demand of construction. For drink water will receive too from IP. Total estimated peak consumption for
3
site facilities during construction is 400 m /day.
Project Name:
The connection point in the Power plant area will be in the south-east direction, in the limits of the
future Chemical water Treatment Plant.
3.2 ELECTRICITY FOR CONSTRUCTION

Power supply solution for plant construction will be provided from provisionary internal industrial
Park distribution electric system, through underground 22 kV cable, to the provisional for erection period
low-voltage switchyard and transformers which is suitable located in plant switchyard area, (expected to
use the Reserve transformer for the Power Plant project 22/6 kV and about three (03) of 6/0,4kV
560kVA transformers, form the same PP project scope). Power demand for construction of the power
plant is 1,2 MVA at the peak time. See drawing “3-VA0-EB-50025-01_Electric General Single Line
System P&ID”.
The connection point in the Power plant will be in the south-east direction, in the limits of the
future Switchyard area.
3.3 JOB SITE ILLUMINATION

All necessary work places and areas including site facilities will be artificially illuminated due to
security and work safety during night shifts. Peripheral fencing will be illuminated as well.
3.4 SITE DRAINAGE AND ERECTION CONSIDERATION JOB

Based on survey results and characteristics of foundation soil,
 Average elevation is from 61m to 62m, highest is 69 m and lowest is 52 m
 This area has relatively flat terrain intermixed with some limestone mountain tops.
 There is a lake at the south of the area.
 The depth of static groundwater level is 2,6 m, water surface elevation is + 62,7 m Source for the
groundwater is mainly rain. The Works in the site need consider this level of water so high, menaly
when the project will have some deep holes to reception waters and in Treatment Plant
 In accordance with standard TCVN 3994-1985, groundwater in area is weak corrosive to concrete.
 Base of earthquake information, the result of determining Peak Ground Accelerations (PGA) for
maximum horizontal composition on bed rock ground of Maximum Credible Earthquake (MCE) is
0,1698g, Maximum Design Earthquake (MDE) is 0,0926g and Operating Basis Earthquake (OBE) is
0,0418g.
The main site of power plant area will be properly drained by easy and safe construction activities
of following measures:
- Execution peripheral cut-off channel in case prevention of flood during rainy season, in
connection with general drainage system for Industrial Park area.
- Increase level for all the Power Plant areas until 65.00 mts.
- The + 0,00 level for the Power Plant construction and layout drawing will be consider the
+ 65,00 mts high value.
- Execution of sub drains system.
Project Name:
- Execution of main drainage channel running along the whole power plant area.
- Connection of all drainage systems to infrastructure.
3.5 SITE PERSONEL

There will be personnel of Project executor and its subcontractors at the site. The staff will consist
of managers, administrative personnel, engineers, supervisors, freelance, foremen, workers, visitors
and auxiliary labor.
Expected peak number of personnel at site will be:
Managers, engineers,
Company Labor Totally
supervisors
EPC contractor 3 2
Civil subcontractor 7 100
All erection subcontractors 8 100
Other subcontractors 2 20
Total 20 222 262
3.6 TRANSPORT AND SITE ACCESS

3.6.1 Transport to job site.
a) Sea Port:
The goods from abroad will be shipped to suitable Vietnam port:
• 170 km from Hai Phong Port
And after can use the road transport way.
b) Air transport
• 93 km from Noi Bai international airport, in Hanoi city.
And after can use the road transport way.
c) Road transport
The project area is connected through high way 12B to the different other ways to the Hai
Phong port and the Hanoi airport.
3.6.2 Transport at site

Internal roads to transport at site will be responsibility of the Lac Thinh industrial Park and will be
constructed before preparation works of the power plant’s infrastructure. Access to the site will be
controlled at main site gate house.
For construction works, temporary roads will be constructed in the power plant area.
3.7 DESCRIPTION OF JOB SITE

Construction of power plant will be executed at number of partial job sites.
The job site consists of areas mentioned in the following table:
Project Name:
Surface Accounting
No. Name of area
Area (ha) (%)
1 HV Switchyard Area 0,2706 1,487%
2 Power Islands Area 1,1261 6,187%
Water Treatmentand waste water
0,0519 0,285%
3 treatment Area, Firing Area
4 Workshop Area 0,0640 0,352%
5 Warehouse Area 0,0390 0,214%
Administration and Dressing room
6 Building Area 0,0375 0,206%
7 Water Cooling Towers 0,1406 0,772%
8 Pyrolysis Plant 0,2400 1,319%
9 Coalyard Area 0,9200 5,055%
10 Biomass yard area 0,7695 4,228%
11 Ash yard area 0,3200 1,758%
12 Light Fuel Oil House 0,0546 0,300%
13 Main Gate Area 0,0084 0,046%
14 Internal roads 7,1975 79,106%
Total 11,2 100 %
3.8 STORAGE AND MATERIAL HANDLING AT SITE – CIVIL PART

All handling and storage of civil materials will be carried out by civil subcontractor at temporary
storage yard. The whole storage area will be constructed by a chosen civil subcontractor.
3.9 STORAGE AND MATERIAL HANDLING AT SITE – ELECTRICAL

AND MECHANICAL PART
3.9.1 General
After arrival at site, shipments of machinery and equipment will be unloaded, custom cleared,
stored, cured, guarded and handled at open air yard, in covered stores for electro, I&C and
mechanical erection.
Each subcontractor for electrical or mechanical part will have its own sector at the storage yard.
The sectors will be divided by fencing, if necessary.
3.9.2 Material storage

The temporary storage yard way will be of the following classes:
CLASS TYPE OF STORAGE CONSTRUCTION
Closed warehouses roofed, walled without
A Warehouses
heating.
B Sheds Roofed sheds without walls.
C Open stockyard Open air yard, stabilized by gravel,
Project Name:
compacted and drained, stabilized roads

between sections.
Closed warehouse for storage of flammables,
Special stores for hazardous
D paints, solvents, chemicals, dangerous oils,
goods
greases, etc.
Warehouses will have necessary social facilities, building services and office area for
storekeepers. All storage areas will be interconnected with temporary road system and
temporary infrastructure and will be connected to existing infrastructure of the industrial zone.
All storage areas will be constructed by a chosen civil subcontractor.
2
Approximate estimated needs of storage area in m are:
STORAGE A B C D TOTAL
Area in 840 1,100 50,000 60 52,000
2
[m ]
3.10 SITE MANUFACTURING

Some power plant components will be manufactured directly at site by respective parties. For
this work is assumed pre-assembling area which will consist of 1 ha.
III – POWER PLANT DESCRIPTION
4 STRUCTURE OF TECHNOLOGICAL PACKAGES AND CIVIL

OBJECTS
4.1 LIST OF TECHNOLOGICAL PACKAGES

TP Name of technological package
TP 01 Boiler no.1 with Accessories
TP 02 Boiler no.2 with Accessories
TP 03 Flue Gas Treatment boiler no.1
TP 04 Flue Gas Treatment boiler no.2
TP 05 Chimney
TP 06 STG no.1 + Machine hall 1/2
TP 07 STG no.2 + Machine hall 212
TP 08 Quicklime Handling
TP 09 Coal Handling
TP 10 Biomass Handling
TP 11 Light fuel oil system
TP 12 Ash Handling
Project Name:
TP 13 Chemical Water Treatment Plant

TP 14 Water cooling station no.1
TP 15 Water cooling station no.2
TP 16 Fire Fighting Water Pumping Station
TP 17 Fire Fighting Systems (FES)
TP 18 Compressor station
TP 20 Pyrolysis unit
TP 21 Diesel Generator Station
TP 23 Self-consumption power plant electrical equipment 400V, 6,3kV
TP 24 110 kV Switchyard
TP 25 110 kV Transmission Line
TP 26 Main I&C System
TP 27 Telecommunication System
TP 28 Waste water Treatment Plant
4.2 LIST OF CIVIL OBJECTS
CO Name of civil object

C0101 Boiler House Area
C0102 Flue Gas Treatment
C0103 Foundations Flue Gas Duct
C0104 Foundation for Chimney
C0105 Machine Hall and Mid Machine Hall
C0106 Quicklime handling system
C0107 Biomass yard
C0108 Coal yard
C0109 Coal and Biomass Handling conveyors system
C0111 Ash Transport System and Ashyard
C0112 Fuel Oil Unloading and Storage
C0114 Chemical Water Treatment Plant Building
C0115 Cooling Tower Basin
C0116 Main Cooling Water Pumping Station Area
C0117 Fire Fighting Pumping Station Area
C0118 Fire Fighting Water Distribution System
C0119 Compressor Station Area
C0120 Pyrolysis Unit
C0121 Rainwater Drainage System
C0122 Sanitary Waste Water Drainage System
C0123 Industrial Waste Water Drainage System
C0124 Waste Water Treatment Plant
Project Name:
C0125 Pipe Bridges

C0126 Main Control Room, I&C and Electrical Switchc ear
C0127 ESP Switchgear
C0128 Outdoor Cable routes
C0129 Outdoor Earthing Network
C0130 Transformers Area
C0131 Combustion Engines
C0132 110 kV Switchyard
C0133 Auxiliary building 110 kV, 22 kV Switchgear
C0134 110 kV Switchyard Fence
C0135 Foundations for 110 kV Transmission Line
C0137 Administration Building and Dressing room
C0138 Central Maintenance Workshop
C0139 Warehouse
C0140 Main Personal Gatehouse
C0141 Logistics Gatehouse
C0142 Roads and Pavements
C0143 Outdoor Areas Lighting
C0144 Power Plant Area Fence
C0145 Landscaping
5 PLANT DESIGN PHILOSOPHY
5.1 BASIC SOLUTION FOR ERECTION STAGE

In base of site soil condition, the project will consider:
 First works, which have to be done, filling up all this area and increase to same level,
soil with good condition needs to be transported and put into inequalities. This entire
work has to be done before starting of civil works. The average increasing level
works is in 3-4 mts.
 For the important items with heavy impact load transfer to foundation such as: main
power house, turbines, boilers and stacks, bored piles will be used to support under the
concrete foundation. Dimension of bore will be decided in next stages of the Project
(after geological survey). For other items with smaller load transfer to foundation such
as: administration building, dry coal storage shed, limestone storage shed and mill
station, big tanks etc., precast concrete piles will be used. The dimensions of mentioned
concrete piles will be decided in next stages of the Project. For the items with smallest
load transfer to foundation such as: garages, gate house, pipe line supporting base etc.
simple foundations on compacted ground will be used.
Project Name:
5.2 BASIC SOLUTION TO USING WATER SOURCES

The cooling water for condenser and cooling system of all units will be taken from inlet point of
supply pipe from the water supply line of the Lac Thinh Industrial Park in south-east part of the power
plant area, The water in quantity of 333 m3/h (around 7,992 m3/day) will be used for:
 Production of water to the cooling system (Cooling tower make up).
 Production of demi water (Turbine make up in condenser).
 Production of service water.
 Preparation of fire fighting water.
Cooling water solution:
 The water supply solution is from ground holes prepared in the IP area. This water will go to
Pre-Treatment Water plant to prepare the right quality to send to the all factories including the
PP for industrial and human use.
 This water will use in the PP to cooling system of condenser and equipments directly through
Cooling water forced draft towers. The total consumption in the PP is around 6,000 m3/day.
 In PP has Water Chemical Treatment Plant to prepare the demineralized water to use into the
Boiler.
 Water quality form IP water Treatment:
- pH value: 6,0 -8,5
- Turbidity: less than 1ppm at outlet gravity tank
- Suspended material: less than 1ppm at outlet
5.3 BASIC DESCRIPTION FOR TRANSPORT OF MATERIALS

This project uses coal and biomass as main fuels and that will be transported by truck.
• Coal will be transported from the coal mine, in trucks of 25 tons capacity from distance approx. of 30
km.
• Biomass, using sawdust, from acacia trees, rice or coffee rusk, will be transported to the site by
trucks, and go through mills to obtain the sawdust, that use in the Boiler furnace.
The other products required for the process like: quicklime, light oil, will be transport by truck too,
Trucks will be used for erection stage to transport all the erection materials.
The transportation plan is around 45 trucks by day. The PP has 2 inlet doors, one for this material
transport and other for the personnel and maintenance labors and materials to warehouse. The density
of trucks will be in peak time around 1 truck each 30 minutes, and into the suppliers obligation will be
the transport of the coal and biomass in the 24 hours, not only in 8 hours.
5.4 BASIC SOLUTION TO SEND FINAL PRODUCTION (ELECTRICITY)

Connection to national grid.
Project Name:
a. Based in letter (Appendix to official letter N0 783/VNL-TT3 dated of July 11st 2013 of institute of
Energy) COMMENTS FROM THE INSTITUTE OF ENERGY ON THE INVESTMENT REPORT OF
THE LAC THINH POWER COGENERATION PLANT 2x25MW, the solution to connect to the Yen
Thuy 110kV station, with the length of 110kV, 2 lines is 5km of clamping circuit.
b. The Project consider the construction of the unique internal switchyard of 110 kV with one
transformer 22/110 kV to send-receive the energy from the common switchyard 22 kV (that connect
to the IP), to the grid. The erection of the 110 line from Yen Thuy to the PP the Project considers will
be due by EVN.
c. The connection point will be the point that EVN will consider the best in base of his system
development plan, because our scope finish in the PP border, here is the outside tower of the 2
lines 110 kV to connect to the grid.
In Power Plant project:

1. We have 3 stages:
a. Erection period of the Power Plant
b. Commissioning period of the Unit 1 of Power plant:
 supplying electricity from IP
 supplying electricity from 110 kV lines from Grid.
c. Complete operation period of the 2x25 Power Plant, can be through 110 kV lines and
through existing 22 kV cable to the IP switchyard to send the electricity from the
Power Plant.
a. For the first stage, we have written in the point 3.2:

Power supply solution for plant construction will be provided from internal industrial Park
distribution electric system, through underground 22 kV cable, to the provisional for erection
period low-voltage switchyard and transformers which is suitable located in plant switchyard
area, (expected to use the Reserve transformer for the Power Plant project 22/6 kV and about
three (03) of 6/0,4kV 560kVA transformers, form the same PP project scope). Power demand
for construction of the power plant is 1,2 MVA at the peak time. See drawing “3-VA0-EB-
50025-01_Electric General Single Line System P&ID”.
The connection point in the Power plant will be in the south-east direction, in the limits of the
future Switchyard area.
b1. For the second stage, supplying electricity from IP, we can use the same existing option from
point 2, but need from IP supply around 5 MVA in this stage. This option need finish by the
Power plant the 22 kV switchyard, in service the 22/6 kV reserve transformer in the official
position, (that we used before in provisional switchyard (in first scenario) and of course all the
22-6.6-0.4 kV systems inside. This scenario will be able if for any reason EVN not finish the
110 kV lines or the Power Plant not have ready the 110 kV scope.
The 110 kV line will be connect, like the last information, to 110kV Yen Thuy substation and the
connection scope of work shall include:
• Lac Thinh 110kV substation will be built
Project Name:
• To build double circuit transmission line (OHL) from Lac Thinh power plant to 110kV Yen
Thuy Substation, about 5 km.
• Switch 110kV will be part of Yen Thuy substation. Communication between substations will
be optical wires in the grounding rope (OPGW).
b2. For the second stage we will have other scenario, supplying electricity from 110 kV lines,
need:
• Finish from EVN the 110 kV lines until the inlet towers in the border of the power plant (this is
EVN work and cost)
• Finish by Power Plant totally the works in the 110 kV switchyard and in service the 110/22
kV transformer and lines to the 22 kV Power plant switchyard.
c. For the third stage:

• if use the second scenario, need finish the 110 kV scope complete, and in service.
• If use the third scenario, not need nothing more. Can send the electricity to IP through
existing cable.
5.5 BASIC ENVIRONMENTAL SOLUTIONS

Ash storage and ash use solution:
a. From the combustion process in the Boiler will obtain 4 types of Ash:
 Bottom ash from the furnace, this ash will go through conveyors to the ashyard.
 Reinjection ash to the furnace from Multicyclon and lower drum dust separator, using air
ejectors.
 Fly ash form the Electrofilters (and Multicyclon, when operate with biomass only), go by air
impulse from air fans to water mix box and after directly through the bottom ash conveyor to
the ashyard.
 Fly ash from FGD, with gypsum, go to other conveyor system to ashyard
b. The project consider 2 ashyard, one divided in 3 parts for each different kind of ash, with idea to
reuse in other process:
 Ash from biomass combustion process (from bottom ash and Electrofilters source) to use
like fertilizer in farm.
 Ash from Coal and mix combustion process (from bottom ash and Electrofilters source) to
use in the construction
 Ash from FGD to use in construction too.
c. The other ashyard, to use in time we not have yet use for the ash or not have enough capacity in
the first, guarantee the storage of ash for 6 years. With this solution we have cover the ash storage
completely.
 Both ashyard will have the floor covered by waterproofing material to guarantee not
contamination of the ground.
Environmental protection:
f. For combustion residual gases outside Chimney the Project consider the use of Electrofilters for
dust, FGD for SOx, low NOX combustion process.
g. For the waste waters, the project consider the inclusion of waste Water Treatment plant with
treat 3 kind of waste water:
 Oily waste water treatment, include all drainage form machine hall, compered air
station, Diesel generator, Diesel station, part of Pyrolysis plant process. This water after
Project Name:
treatment can go to rain drainage system. The oil will be extract by trucks and take away
from the PP
 General waste water treatment, include all the Boiler and Water Treatment waste
waters, and part of Pyrolysis Plant process. This water after treatment can go to rain
drainage system. Solid go to Ashyard
 Coal handling scraper waste, Coal, Ash, Biomass handling systems, including the
drainage of the roads with coal or ash transportation to guarantee clean water to the IP rain
drainage system. Water go to use in the cooling bottom ash system and solid go to
Ashyard
h. For the noise the project consider the use of silencers in the fans air suctions, in the outlet of
security valves, and in outlet of some fans from Pyrolysis Plant, to guarantee the Norm.
Concentration values to guarantee in the Project:

3
Concentration of SOx, 425 mg/Nm , based of requirements of QCVN 22:2009/BTNMT.

3
Concentration of NOx 552 mg/Nm , based of requirements of TCVN 5937-2005 standard.
 Dust concentration outlet of Chimney 200 mg/Nm3 based of requirements of QCVN

05:2008/BTNMT.
EMISSION VALUES FIXED BY NORMS Value Units
Emission concentration of SO2 500 mg/Nm3
Emission concentration of NOx 650 mg/Nm3
Emission concentration of Dust 200 mg/Nm3
DIFUSION VALUES FIXED BY NORMS 1hr - averaging time g/Nm3 24hr - averaging time
Difusion concentration of SO2 0,350 0,125
Difusion concentration of Nox 0,200 0,100
Difusion concentration of Dust 0,300 0,200
With discharge coefficient Kp=0.85 (from 300 - 1200MW) ; area coefficient Kv=1.0 - With condition 25°C
(298.15°K), absolute pressure 760mmHg (1.013 bar)
 Noise value considered based of QCVN 26:2008/BTNMT and TCVN 5948:1999.
Project Name:
Parameter Units Value

It is hereby guaranteed that, when the power station is operating at its full rated output, the
following noise emission limits will not be exceeded
Inside Buildings:
The relevant room or building in its normal mode of use, hence with windows and doors
shut.
Control Rooms and Administration Building dB(A) 55
Workshops, stores and inside all buildings with extended occupancy by operation and
maintenance staff
dB(A) 70
Interior of all buildings and enclosures specified unless these enclosures are themselves
provided to prevent the irradiation of noise to the site.
dBA) 70
Plant areas on any floor, gallery or other point likely to be visited by personnel in normal
operation or maintenance activities, and measured at not more than 3m from the surface dB(A) 55
of any individual plant item
Outside Buildings:
Noise levels outside buildings but within the power station site:
The noise levels experienced by personnel moving about on the site at any point at grade
level and on various buildings, platforms, galleries, plant items and access ways
dB(A) 70-85
Plant Boundary:
The noise level measured at any point on the plant boundary from 6:00 AM to 9:00 PM
Point 1 (at any point) dB(A) 70
Plant Boundary:
The noise level measured at any point on the plant boundary from 9:00 PM to 6:00 AM
Point 1 (at any point) dB(A) 55
Throughout Site:
Noise levels measured not more than 1m from the surface of any individual item of plant or
equipment (except for items listed below).
Instantaneous dB(A) 115
24 hrs. continuous average dB(A) 85
 The maximum drains water temperature 40 ºC.

 Waste water quality base of requirements QCVN 24:2009/BTNMT, QCVN 15:2008/BTNMT,
TCXDVN 320:2004, TCXDVN 261:2001
Waste water discharge limits value table
No Parameter Unit Limit max value
1 Temperature oC 40
2 Color Pt/Co 150
3 pH - 5,5 to 9
4 BOD5 (20oC) mg/l 50
5 COD mg/l 150
6 Dissolved solids mg/l 100
7 As mg/l 0,1
8 Hg mg/l 0,01
9 Chì mg/l 0,5
10 Cd mg/l 0,1
11 Crom (VI) mg/l 0,1
12 Crom (III) mg/l 1
13 Cu mg/l 2
14 Zn mg/l 3
15 Ni mg/l 0,5
16 Mg mg/l 1
17 Fe mg/l 5
18 Cianure mg/l 0,1
19 Total Phenol mg/l 0,5
20 Oil residuals mg/l 10
21 Sulfurs mg/l 0,5
22 Fluors mg/l 10
23 Amonia (N) mg/l 10
24 Total N mg/l 40
Project Name:
25 Total Phosfate ( P ) mg/l 6

26 Clorurs CL mg/l 1000
27 Total PCB mg/l 0,01
28 Coliform bacteries/100ml 5000
29 Radiation α Bq/l 0,1
30 Radiation β Bq/l 1,0
 Vibration level in base of QCVN 27:2008/BTNMT.
5.6 OPERATION AND MAINTENANCE PHILOSOFY
5.6.1 Overview:
- The basic function of 2x25 MWe Lac Thinh Power Plant is to provide steam about 137,000
tons/year and delivery electricity for consumption of all Industrial Park (approx. calculation of
demand is 19 MWe). Another purpose and function of power plant is to send exceeding electricity to
Vietnam national grid.
- The Power Plant have included one Pyrolysis Plant that produce Black coal and little quantity of steel
to selling from tires processing.
- The power plant is operated continuously 24 hours per day, 7 days per week. Designed time
operation is T = 7,884 h/year (annually average time of operating is converted to rated capacity).
- The Pyrolysis Plant is operated continuously 330 days/year.
- Operation and maintenance staff shall work at the site to technically support from the construction of
the project until the power plant is put into operation.
- Security personnel, will be take from one specialized agency by Contract, to guarantee main door,
fence, internal areas security.
- Cleaning personnel, service personnel, transport personnel; to work in cleaning of all Power plant;
serve in canteen; work in transport activities, will be Contract with external companies.
- Have central computer system to be able to control and monitoring the operation and maintenance,
with following main tasks:
 In order to meet the operational requirements of the power plant, the power plant must use the
computer system for controlling, monitoring, recording, reporting and document storage. The
typical application of computer technology includes:
 Controlling and monitoring the operation of the entire working line of the power plant.
 Storage and reprinting documents of standards – operation mode guidance, operating and
maintenance manuals, objectives, targets and limits of the power plant characteristics,
operation and maintenance tasks.
 Storage and manipulation, processing data of plant operation, publishing the report, and filing
the operation log.
 Work management system.
 Planning and project management, power cut plan as well as maintenance and using standard
software and data management procedures.
 Managing and inventorying spare parts and backup materials in the warehouse, including
descriptions of equipment and raw materials, procurement contracts, location of goods and
equipment in the warehouse.
 Financial activities including cost of labour and raw materials and other expenses needed to
maintain and operate the systems and the power plant; calculations of fuel, materials and other
expenses related to activities and operation of the power plant.
6.6.2 Operation of Power Plant:
6.6.2.1 Functions of the operating force:
Project Name:
A- Duties and responsibilities of each operating group are classified as follows:

- Operating plant unit-activities related to the boiler, turbine and relevant equipment in Machine
Hall, Boiler, and Pyrolysys Plant.
- Operating ancillary items - activities related to the systems including:
+ Switchyard
+ Exhaust fume-conditioning system ( ESP and FGD).
+ Ash transport system
+ Cooling water towers system
+ Chemistry Water Treatment system
+ Waste Water Treatment system
+ Oil storage and transport
+ Fire fighting and prevention system
+ Air compressor stations
+ Coalyard system
+ Ashyard system
+ FGD Absorbent system
B- The central control room will be on watch 24 hours a day, operation staff is expected to include:
- Head of operation shift who is responsible for the operation of the entire line of the power plant.
- The chief of operating team who is responsible for operation of major equipment and under the
control of head of operation shift.
- Staff working at the site.
- Assistants of the power plant operators.
- Shift maintenance staff, technicians.
- For control room of auxiliary items operating:
+ The operation staff for auxiliary items;
+ Assistants of operation staff’
+ Shift maintenance staff, technicians.
6.6.2.2 Functions of the maintenance force:
A- The forms of maintenance that need to be considered:
- Regular maintenance - inspection, cleaning, oiling, greasing, repairing, spare parts replacement,
measurement methods and sampling, etc.
- Preventive maintenance - replacing, overhauling or basically repairing before the equipment is
broken down, otherwise it may adversely affect the production activities if the device is broken
down.
- Maintenance based on equipment status - repair equipment based on the data obtained and
related limits such as vibration, temperature, operation time, and wear rate, etc.
- Defects maintenance – repairing defects of the power plant, fix damaged equipment, and
recovering equipment properties.
- Maintenance and overhaul - usually applied to the main equipment. Normally, upon doing the
maintenance and overhaul equipment will be de-energized, malfunctioning parts will be replaced,
adjusted and normal operating condition will be restored.
B- Preparation of maintenance plan of the power plant
- Regular maintenance, inspection and overhaul and major repairs firstly are made according to
the recommendations of the equipment designer and manufacturer. However, it can be
modified suitably with the actual condition of the power plant (if necessary).
- Idle plan to of the power plant will be established based on the dispatch plans of the power grid
system and maintenance strategies of required equipment.
- This entire maintenance program will be prepared using workflow management system in detail
to make the effective inspection schedule of plant maintenance activities.
C- Repair and maintenance workshops and warehouse
- In order to guarantee the quality and fast solution of the technical problems in the Plant
equipments, some workshops will be prepared in different places of the Plant and will have a
central workshop with tools, equipment and means to remove, install, and calibrate the machine
parts, equipment and group of equipment, including specialized tools, lifting equipment,
measuring devices, laboratory equipment, mechanical processing equipment, safety equipment,
work wear.
Project Name:
- The central workshop shall be divided into 03 independent workshops: Mechanical – thermal
repair workshop; Electrical equipment repair workshop and Measurement - Control equipment
workshop to undertake maintenance and repair of the entire plant equipment.
- One warehouse will be prepared to provision of spare part. It is selected to meet production
targets of the power plant and the manufacturer's recommendations.
- Replacement equipment is usually adequate for reliable operation of the power plant within 02
years for special equipment and 05 years for regular equipment.
6.6.3 Personnel organization structure

Personnel organization structure of the power plant includes as follows:
- Board of Directors is composed of Director and the Vice Director of operation, repair, Finance,
Health Safety and Environment (HSE). Each Deputy Director will be responsible for the field of
functions and responsibilities;
- Operation Deputy Director is responsible for operation of the power plant and cooperates with power
network dispatch center;
- Operation workshop manager will be responsible for overall operation and maintenance program;
- Finance Deputy Director will be responsible for all matters related to commerce and accounting of
the project;
- Deputy Director in charge of Health Safety and Environment will be responsible for all issues of
environmental management, safety and health of employees in the power plant;
- Other groups: The group leaders and the executives of the operation group such as group Boiler -
Turbine, BOP operation group, electrical group, coal processing group etc;
- Operation group will be responsible for site maintenance and minor maintenance of equipment;
- Chief accountant and the accountants will perform the works concerned and responsible to the
Finance Deputy Director. This group will be also responsible for procurement and storage;
- Logistics leader will be responsible for supplying materials and equipment for the power plant. This
team leader shall be responsible to Finance Deputy Director.
- Administrative Division will be responsible for overall management of administration, office, and fire
protection and safeguarding.
Project Name:
Director
Health Safety HSE Assistant Director
Operation Vice- Repair/maintenance Vice Management Vice-

Director Director Director
Planning
Department
Operation Mechanical –
workshop Thermal repair
workshop Administration
Department
Automatic control
Electrical repair
workshop
workshop Finance
/Accounting
Department
C&I repair
workshop
Personnel
Department
Material
Department
Technical
Department
5.6.3 Power Plant Personnel
Plant Staff Stage 1

Operation staff 75
Maintenance staff 52
Administration and management 26
TOTAL 153
Total number of staff and workers of the power plant is expected around 108 people to come to the
plant diary into 5 days in week and organized into three groups (operation, maintenance and
administration and management).
The functions of following activities will be have by independent Contract with other companies to do
this service in the power plant:
 Plant security staff
 Kitchen and dining room place staff.
 Transport of workers to site staff and his vehicles.
Project Name:
6 PLANT BASIC DESIGN TECHNICAL DATA

In Annex 1- Data Description
7 DESIGN DATA AND DESCRIPTION MAIN EQUIPMENTS

In Annex 1- Data Description
General design consideration and description:
7.1 TP 01-02-03-04 Boilers – TP 05 Chimney

7.1.1 Boiler Design conditions:
This Boiler is prepared to burn biomass and coal alone or mixed, using the Gravity-Fed Traveling Grate
stocker furnace type, that consists in one grid traveling through the furnace width, from back wall to the
front wall, and has the discharge ash point in the lower part of the front wall.
The other characteristic of this boiler is the use of 2 drums, connected by pipes forming a screen. The
flue gases go through this screen in 3 steps changing the flue direction.
Starting process of the Boiler is using light fuel oil burners with mechanic atomization, for this reason not
need any steam for this starting process.
After have 30 % of the Boiler power, can change for burn coal, coal and Biomass or Biomass alone, and
stop the fuel burners.
The automatic control for the Boiler is between 30 to 100 %.
The steam regulation temperature is between 70 to 100 %,
Is supported by the bottom, in one common main structure from the floor to support, lower drum, grid
system, and fuel silos.
In other independent structure connected with it, is supported the Multicyclon.
Have other structure to support the Eko and Air heater, and the Electrofilters and FGD have his own
support structure.
All of this is connected with corridors and stairs.
7.1.2 Fuel Technology:
i. The basic technical concept of the boiler is using Gravity-Fed Traveling Grate stocker furnace
type. This system permit the use of any kind of biomass after mills in pieces around 6 mm size,
and coal with low caloric value in pieces around 6 mm too. These fuels go into furnace helped
by air flow, and have 2 burners to start process and can burn in same time the gas or diesel
from the Pyrolysis plant.
j. The coal and biomass will prepare in one cover area behind the storage with crushers to
guarantee this size. After it has another closed storage to guarantee dry quality biomass.
k. The ashes from the combustion process, the Boiler project include 4 ways of extraction in the
different stages, parts inject into furnace and part of ash will be delivering to the ashyard.
l. Consider the use of Electrofilters to guarantee the dust emission into the Norm
m. Consider the use of Flue Desulfurization gas to guarantee the SOx emission.
n. Based in the low temperatures in furnace the emission of NOx is considered in value below the
Norm.
Project Name:
7.1.3 Boiler description

The boiler consists of a furnace made of "membrane" tube walls. It is fitted with two drums. The
convection vaporisation bank consists of vertical tubes which are expanded into the two drums. In all
steam generating circuits the water and the water/steam mixture is entrained by force of gravity in a
natural-circulation system.
At the furnace outlet, the flue gases travel through the superheater, located above the arch nose and
then through the vaporizing bank situated between the 2 drums.
A At the boiler outlet, the flue gas crosses the following elements
- A mechanical dust collector,
- A tubular air heater
- An economizer.
At the outlet of the economizer, the flue gases are com eyed to the stack by means of an induced draft
fan.
The fly ash particles which escape from the furnace are first collected in the hopper under the
vaporizing bank and from there reinjected into the furnace through several lines.
The remaining fly ash is collected under the mechanical dust collector and evacuated with the
agglomerated ashes collected under the grate. To achieve all factory operation of the whole equipment,
it is necessary to ensure regularity of the fuel feeding process and to avoid plugging of the chutes.
Therefore the arrangement of both the conveyor openings and chutes should meet precise design
requirements.
1- Pressure part:
The boiler pressure parts consist of steam and water drums, furnace tube walls. vaporizing bank, risers
and downcomers.
. Steam drum
a-The steam drum is manufactured to cylindrical sections with a high degree of accuracy. All joints are
fusion welded to Code specifications.
Both drum ends are fitted with a manhole and a manhole cover.
The steam drum incorporates the following internals:
- Baffle plates forming a leak proof casing leading the mixture of steam and water to the separators,
- A perforated nozzle for feedwater distribution,
- A continuous blowdown perforated nozzle,
- A perforated nozzle for chemical injection,
- A line of cyclone separators with primary scrubbers,
- A line of secondary scrubbers.
b-The cyclones enable the effective separation of steam and water in the steam drum even when the
water level varies due to significant load swings. Thus they provide pure water to the downcomer
circuits and ensure proper circulation.
Another effect of the cyclone steam separator is that the water level of the drum can be clearly read.
Project Name:
The effect of the cyclones is completed by :

- Primary scrubbers located just above each cyclone separator. They reduce moisture and carry-over
of solids,
- Secondary steam scrubbers installed downstream of th cyclone separators to reduce moisture and
solids carry-over even further. Moisture with entrained solids is trapped in the corrugated passages
of the scrubber plates and returned to the boiler water.
Water drum
Of the same design as the steam drum, it includes:
- Nozzles required for drain valves,
- Nozzles required for crossing of submerged attemperator (thermal sleeves).
- Nipples for downcomers.
Combustion chamber water walls
They are composed as follows:
- Water tube walls composed of membraned tubes welded on lower and upper headers for the lateral
tubes, welded on a lower header. and expanded in the upper drum for the front tubes, expanded on
both drums for the arch tubes.
- Water wall headers:
. 2 lower headers for the lateral water walls,
. 2 upper headers for the lateral water walls,
. 1 lower header for the front water wall,
- Feed pipings of the water walls lower headers.
- Discharge tubes for the upper headers of the lateral water walls.
Vaporizing bank
Consisting of tubes which are expanded in both drums and which ensure connection thereof.
- The front bank tubes are inserted between the water wall tubes in the area which forms the furnace
arch.
- The median bank tubes and the rear bank tubes are expanded in both drums. They are fitted with the
welded parts required for fastening refractory brick
Superheater radiant
The superheater is of the bulkhead type and consists of one section of tubes extended across the full
width of the unit.
It is located at the combustion chamber in the upper part, before the convective superheater.
Superheater convective
The superheater is of the pendant type and consists of one section of tubes extended across the full
width of the unit.
It is located at the combustion chamber outlet, immediately after the fire screen tubes.
The superheater includes the following elements:
- Tube bank made up of loops welded onto the headers,
- Spacing and support castings,
Attemperator
Project Name:
Is located between the 2 superheaters, and use water from drum to control of the steam temperature.
Economizer
Is located before the tubular air heater.
TIle economiser is situated in a vertical duct and crossed by the flue gas from the top to the bottom.
Flue gas flow goes downwards and feed water flow upwards.
The economiser is made of bare carbon steel tubes. The successive rows of a vertical platen are
connected by welded bends.
The tubes cleaning is effected by steam sootblowing.
The supply includes:
- The tube bank made of bare carbon steel tubes,
- The connecting welded bends between the tubes,
- The inlet and outlet water headers,
- The stiffened casing, duly heat insulated,
- The supporting frame.
Atmosferic blowdown tank
The supply includes one atmospheric blowdown tank for the drains and blowdowns, which con ists of:
- A welded steel body made of a cylindrical vertical shell shut by 2 convex ends,
- The inlet nozzles of drains and periodic blowdowns,
- The water drain,
- The expanded steam outlet nozzle,
- The insulation and lagging,
- Three support lugs.
Piping bound to Boiler lot
The supply includes the following piping:
- Feedwater pipes, from feedwater tank to steam drum inlet.
- Feedwater sample pipes, from feedwater line to sample cooler.
- Drain pipes, from boiler lower headers to the blowdown tank,
- Continuous blowdown and discontinuous blowdown pipes from steam drum to the blowdown tank,
- Boiler water sample pipes from steam drum to sample cooler,
- Boiler steam sample pipes from steam drum to sample cooler,
- HP steam pipes, from superheater outlet to inlet flange of turboalternator.
- Sootblowing steam pipes, from HP steam line taking pomt to each steam sootblower,
- Vent pipes on steam drum and HP steam line.
- Exhaust line of steam drum safety valves and HP steam safety valve,
- Chemical reagent pipe, from the chemical dosing unit to the steam drum,
- Miscellaneous drains,
- Insulation
2- Air and gas part

Project Name:
Air, is taking with the primary air fan, and goes into the Air heater. After, this air goes to inlet to furnace
by the lower part through the rotatory grid.
After Air heater is the inlet point for the secondary air, hot air using to inject into furnace directly.
The Boiler have 2 air fans for the burners use, and 1 injection air fan to serve the injection biomass
system to the furnace.
After the furnace the gas flue go through the superheaters and inlet to the screen pipes between drums,
there have 3 passes and from the upper part of furnace cross to the Multicyclon in pipe system with
direction changes to separate better the ash form the gas flue. After Multicyclon the flue gas continue to
the Eko, the Air heater and to the Electrofilter, and after go to the FGD.
To guarantee the gas flow to the Chimney has one Induced gas fan after the FGD, before inlet to
chimney.
Forced draft fans:
Total air fan
The total air fan gives the necessary air for the combustion under a pressure high enough to overcome
the resistance of the grate, the air heater, the ducts, etc.
The fan is driven at a constant rate by an electric motor.
The air flow is controlled by adjustment of the inlet vanes.
The supply includes the following items:
- Fan, consisting of:
 axial suction casting suitably stiffened,
 rotor made up of steel blades mounted on a disc and a side ring.
 driving shaft in semi hard steel.
 two roller swivel bearings with lubricating valves,
 radial inlet vanes at air intake,
- Belt or semi-elastic coupling of the motor on the fan shaft,
- Silencer at fan suction, if necessary
- Regulating vanes
- Belt or semi-elastic coupling of the motor on the fan shaft,
- The driving motor
Secondary air fan
It supplies the necessary air to :
- The secondary and tertiary air injection nozzles,
The suction of the secondary air fan is taken from the total air duct, downstream
the air heater.
The secondary air flow is controlled as a proportion of the total air flow, by a
damper at fan exhaust.
The description of supply is identical to the total air fan's one, except that no
silencer is required,
Injection biomass fan
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It supplies the necessary air to :

- The pneumatic spreading of biomass into the furnace,
- The fly ash reinjection circuit.
The suction is from ambient air
The air flow is fixed.
The description of supply is identical to the total air fan's one, except that no regulating vanes is
required.
Burner air fan
It supplies the necessary air for the burner combustion
The suction is from ambient air
The air flow is controlled by adjustment of the inlet vanes.
The description of supply is identical to the total air fan's one
Multicyclon:
This Multicyclon or mechanical dust collector is installed at the outlet of the boiler before the
recuperations part and the induced draft fan.
It is composed of the following elements:
- Collecting tube in cast iron with centrifugal helix an outlet tube in carbon steel.
- Casing with hoppers, in carbon steel.
- Manual isolating trap under each hopper.
- A rotary seal valve, under each hopper.
Electrostatic Filter:
This equipment use the electricity current between 2 plates to create a electric flow and is used to
separate the solid particles into the flue gas crossing between.
Consist in:
- Casing with hoppers, in carbon steel.
- Electric part with transformer and electrodes
- Plates to form the anode part.
- A rotary seal valve, under each hopper.
Flue Gas Desulfurization (FGD)
The FGD consist in one duct, from lower part go up the gas flue and in counter way go the quicklime in
dust, and have reaction with the sulphur into gas and obtain CaSO3, CaSO4, and CaCO3 like final
products.
Air and Flue gas ducts
The air and flue gas ducts are of welded construction suitably stiffened fitted with expansion joint and
supports for attachment. The minimum steel plate thickness is 4 mm for air ducts and 5 mm for flue gas
ducts.
The equipment includes the following items:
Air ducts
- Between total air fan and grate, through air heater,
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- Between total air duct and secondary air fan.

- Between secondary air fan and associated circuits
Flue gas ducts
- Between boiler outlet and mechanical dust collector,
- Between mechanical dust collector outlet and Multicyclon
- Between Multicyclon outlet and economizer
- Between Economizer and Air Heater
- Between Air heater outlet and Electrostatic Precipitator
- Between Electrostatic Precipitator and the FGD
- Between FGD and ID fan.
- Between ID fan outlet and stack.
Insulation and lagging
On hot air and flue gas ducts
3- Burner system
This system have 3 parts, one for burn the Biomass, other to burn the Coal and other to burn the light
fuel oil for start process or gas and diesel from the Pyrolysis Plant when have enough production. The 2
first are located in the front part of the Boiler and the other in the side.
Coal burner system:
Consist in one main daily silo, where receive the coal through conveyor from the coalyard.
From this silo, the coal is transport by 6 drain chain to the 6 coal burners located in the front wall of the
grid system. The coal is impulse to the furnace through motor drive rotor and has some regulation
mechanism to adjust the direction and flow of coal.
Biomass burner system:
Consist in 2 system, one to receive the biomass from the biomass yard and other to return the rest of
biomass that not need to burn to the biomass yard.
The inlet system: consists in 6 ducts, receiving the biomass through upper bar type conveyor from the
Biomass yard to the lower part of the bar conveyor located in lower, and distributed into the 6 feeders,
formed by one box with:
• 2 drums to crumble the Biomass in upper part (organic material residual after extract the sugar
cane juice in mills), this drums contain fixed elements in drum to do this work, like bars or plates,
moving by electric motor with gear, and connected to drum trough chains
• 1 drum to feed the biomass to furnace, lower than the 2 drums, consist in one drum with bars or
plates fixed into it, moving by electric motor with gear, and connected to drum trough chains.
All this drums have bearings and support into this box, upper part is breaker drum with motor driven to
make more separated the biomass dust, after it go to the motor driven feeder regulator, where adjust
the flow, and go to the front of the same front grid wall, but in the upper part, over the coal burners.
There is impulse to the furnace through mechanical injector system with electric motor driver.
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The outlet system, consist in the return same bar conveyor located in the lower part, and transport the
not usable biomass to the biomass yard, after distribution in the 6 feeders dusct, when they are
completely full.
Light Oil burners system:

Consist in 2 burners, one in each side of the Boiler, have properly air fan for the combustion, and one
start igniters with gas to start the burner process.
Have mechanic atomization and 2 valves stations, one for diesel and other for gas in each burner.
Are dual burners, prepared to burn gas and diesel from the Pyrolysis Plant.
4- Grid system
In the lower part of furnace, in level + 6 m, is located the grid system, consist in one moving elements
connected by chain, that move into the furnace, and between it cross the primary air to guarantee the
combustion of the 2 solid fuels.
This grid have in the front wall part one hole to permit the discharge of the ash to outside.
In the front have a wall where are installed the biomass and coal burners and tertiary air nozzles.
5- Ash Boiler handling system

Consider 4 ash systems:
- The agglomerated ashes collected at the front of the grate, and hopers, from furnace.
- The fly ashes trapped in the mechanical dust collector and at the Multicyclon hopers (when burn Coal
or mix).
- The fly ashes from Electrofilters hopers (and Multicyclon when burn only Biomass).
- The fly ashes from FGD hopers
 Bottom ash from furnace: consist in the system to take away the bottom ash using conveyor for
the ash from the rotatory grid discharge, and from the furnace hoppers. The ash from rotatory grids
goes from the 6 outlines, and from hopers by 2 outlines and 2 conveyors, through one conveyor
under water space to cool the ash, and discharge in other perpendicular conveyor to send the ash
directly to the Ashyard, biomass section if burn biomass or coal section if burn coal or dual. This
kind of ash go mixed with water, and for this reason have in the lower part of the Boiler one pool to
collect this water and after separation, send the solid part to the ashyard using 2 pumps, one
reserve, and the other is using for cooling the conveyor in recirculation mode.
 Reinjection ash from lower drum hopper, to furnace; is the system that take the ash from this 2
places and send, using air ejectors (from the secondary fan), to the furnace, inlet point in the lower
part of the back water wall. Consist in 8 lines with air injection to send these ashes directly to the
furnace in the lower point of the back wall.
 Reinjection ash from Multicyclon, is the system that take the ashes from the 2 hopers and send by
sin fin conveyor to one vertical duct to the lower part of furnace level, and from here with air
injectors put into the furnace, if burn fuel or dual. If burn Biomass the ash will send to the biomass
ash yard through the same bottom ash conveyor system to the biomass section in ashyard, using
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one air fan to send the ash until one water mix tank and after go directly by gravity to the bottom ash
conveyor to the ashyard.
 Fly Ash form Electrofilters: this system take the fly ash and send one air fan to send the ash until
one water mix tank and after go directly by gravity to the bottom ash conveyor to the ashyard.,
biomass section if burn biomass or coal section if burn coal or dual.
 Fly Ash form FGD: this system take the fly ash and send through conveyor system to the FGD
section Ashyard.
6- Sootblowers system
For cleaning the surface of the external part of the pipes in the superheaters, Eko and Air heater the
Boiler have sootblowers installed in these areas. Use steam from plant service.
 In superheater use retractile sootblowers, with 4,5 meters large
 In Eko and Air heaters use internal fixed sootblowers, with rotatory and axial movement.
7- Steel structures, stairs, platforms and walkways

The boiler, the recuperators, the mechanical dust collector, the ash recirculation and extraction system
and all other periphericals are supported by a steel structure.
Stairs, platforms and walkways give access to the biomass feeders, manholes, valves, gauges,
instrument fittings, peepholes, access doors, sootblowers, recuperators, etc.
The equipment consists of :
- Structural steel including:
 columns,
 top support grid steel,
- Steel structures serving as stairs, platforms and walkways supports.
- Platforms giving access to the equipment,
- Stairs and walkways giving access to the platforms.
7.2 TP 06-07 Turbine-Generator
Steam Turbine Description:

Steam Turbine is formed by one cylinder body, connected to condenser in the exhaust part.
Is prepared to produce steam to the external use and guarantee delivery 25 MW to the grid and IP.
The minimum continue rate is 30 %
Regulation limits from 30 to 100 % in automatic way.
Have a LP By pass system connecting the Main steam line with the condenser, to use in start process,
with this system, can start Boiler and send the steam to condenser until obtain the parametrs in the
steam to inlet to turbine, and not need to send to atmosphere.
Can operate with main extraction open or completely close.
All elements are mounted into one frame, located in level +7 m, inclusive the oil tank.
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Have a reduction gear between turbine and generator to reduce the velocity from 3,000 rpm in Turbine
to 1500 rpm in generator.
Receive the steam from the Boiler through one main steam line, and the steam line to use in external
service pass into the Biomass storage close place to guarantee hot ambient there and obtain better dry
level.
Have Oil system to bearing lubrication and use in Control system for the vales operation and regulation.
Have ejector system to guarantee the vacuum in the exhaust part of turbine, and gland steam seals to
eliminate the leakage in the cylinder extremes.
Control valve casing
The HP control valve casing is welded to the top of the cylinder. It is equipped with emergency stop
valve, steam strainer and control valves. The steam strainer is located in the emergency stop valve. The
steam strainer prevents the access of mechanical particles into the turbine. The second effect is that
turbulences in the steam will be minimized and therefore vibrations of the valve spindles will be
reduced.
The emergency stop valve is designed as a diffuser valve with a pilot valve. The design of the pilot valve
allows no load operation with full speed (for generator drive). The emergency stop valve is operated by
an oil hydraulic servomotor, which is controlled by the turbine control system.
Thus a controlled operation of the turbine with the emergency stop valve is possible.
After passing the emergency stop valve the steam arrives the control valves.
The control valves are designed as diffuser valves and operated by oil hydraulic servomotors.
Nozzle chambers
The nozzle chamber is horizontal splitted and bolted together. It is divided in nozzle groups.
Each group will be feed with steam by a separate control valve. The nozzles are inserted in the nozzle
chamber. During load changes of the turbine the nozzle chamber sections are subjected to wide
temperature variations, which will cause thermal stresses. In order to minimise these stresses, the
nozzle chambers are inserted expansion free into the cylinder.
Cylinder
The cylinder is horizontal splitted to form a base and cover. They are permanently bolted together by
cylinder joint bolts On top of the cylinder the control valve casing is located, on the bottom nozzles for
extractions, bleedings and exhaust steam are arranged. In the centre a flange is arranged on both parts
for the cylinder joint bolts. In this flanges supporting arms are integrated on the front for supporting the
cylinder on the front bearing pedestal.
The rear end of the cylinder is divided radial and bolted together, to form a HP and a exhaust part. The
exhaust part is supported by two supports with base plates to the foundation. This rear supports are
designed as fix point of the turbine.
The casing base is connected to the front bearing pedestal by a bolt design which maintain the correct
axial and transversal position of the turbine casing by means of longitudinal key between pedestal and
base plate. The front bearing pedestal is free to slide axially on its base plate but is held against
transverse movement by the axial key, placed on the longitudinal centerline.
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Inside the cylinder the casing inserts (guide blade carriers, nozzle chamber, balance piston bushing,
and glands) are supported at the horizontal centerplate to insure concentric alignment, and are guided
at the top and bottom-with pins in a way to allow the parts to expand.
Rotor
The turbine rotor is machined from a solid piece of forged alloy steel, heat treated and pre machined.
After pre machining a last heat treatment and a heat stability test will be performed. After that, the final
machining will be done. The rotor carries the rotating blades in suitable machined blade grooves.
Labyrinths will be inserted in the part of the balance piston and the glands.
At the the rear end a coupling for the power transmission is foreseen.
The balancing procedure will be executed with the complete machined, bladed and assembled rotor.
Blading
The blading forms the steam path in the turbine. It consists of stationary parts (guide blades) and
rotating parts (rotor blades). The nozzles to the first stage are inserted into the nozzle chambers and
give a partial admission to the control stage, which is in impulse design. The further blading is in
reaction design. The guide blades are inserted in the blade carriers, the rotor blades into the rotor.
The last stages are in twisted design. The other blades are in a constant cylindrical drop form design.
Throughout the blade path the rotating and stationary parts are separated by suitable clearances.
Balance piston
The balance piston consists of a stationary and a rotating part. The rotating part of the balance piston is
included in the rotor and designed to reduce the axial forces of the blading to a low value. The
remaining axial load will be carried on by the thrust bearing at any operating condition.
The stationary part is splitted horizontally and bolted together. It is supported in the cylinder in the same
way as the blade carriers to allow a thermal expansion.
The balance piston is equipped with labyrinth seals which are described in detail under GLANDS. The
steam leakage passing the balance piston will be returned to zones of lower pressure in the turbine
casing. Sealing strips are inserted into the rotating and stationary part.
Glands
The glands are of the labyrinth type forming a close clearance seal at the points where the rotor shaft
passes through the cylinder. Sealing strips are inserted into the rotating and stationary part.
Gland arrangement is designed for easy replacement. Lifting of casing is necessary for replacement of
balance piston and inner labyrinths.
Bearing pedestals
The bearing pedestals are located at the ends of the cylinder and are horizontal splitted. The cover is
bolted to the base, and easy to remove for maintenance. (Without opening the cylinder or removing the
casing insulation.) The front bearing pedestal is equipped with thrust and journal bearing, reduction gear
for main oil pump and probes for axial displacement, shaft vibration, bearing temperature and speed. It
is movable only in axial direction for expansion of the cylinder.
The not movable rear bearing pedestal is equipped with a journal bearing and probes for shaft
vibrations and bearing temperature.
Bearings
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Journal bearings are of the split sleeve type and consists of a steel shell lined with anti-friction metal
(White metal). Bearing seat arrangement permits easy alignment by inserting key liners of the desired
thickness under four adjusting keys located at an angle of 90 degrees from each other.
The rotor is fixed in the front bearing pedestal by a double acting pivoted segmental thrust bearing
suitable for both directions of rotation and thrust. Each bearing will be feeded with oil for lubrication and
cooling purpose. The type of the journal bearings (lemon, tilting pads, etc.) depends on the final
calculation of the critical speed.
Gland steam system
To prevent air leakage's from atmosphere to the LP-part of the turbine (vacuum area), sealing steam will
be feed into the glands. This sealing steam will be controlled by control valves, each for one gland. The
control valve is balanced with steam force at a diaphragm against an adjustable spring force. As primary
steam MP or LP steam will be used.
One portion of the sealing steam passes through the inner part of the gland and flows to the condenser.
The other portion of the sealing steam passes through the outer part of the gland and flows to the gland
steam condenser.
Oil system
The oil system is a combined lubrication - power - and control oil system. It consists of oil tank, pumps,
filters coolers, pressure control valves and interconnecting pipework.
Oil lubrication system with pumps
The main oil pump is shaft driven.
The auxiliary oil pump (AC motor driven), located on top of the oil tank, automatically takes over the
function of the main oil pump if necessary.
In case the auxiliary oil pump cannot be in operation, or it is not able to start, the emergency oil pump
start. The emergency oil pump is designed for the lubrication oil supply during the shutdown period of
T/G set as for the down cooling period of the turbine rotor. It is a screw type pump and driven by a DC
motor.
The oil supplied to the lubrication system is taken from the pump discharge, let to the cooler and then to
the filter. The cooled and filtered oil comes to all bearings of the T/G set.
This auxiliary oil pump is automatically controlled by logic and will start whenever the bearing oil
pressure drops.
Oil pressure control system with pumps
The control oil is boosted by booster pumps (2 x 100 % ). These pumps are of screw spindle type (or
rotating piston type) and produce the required oil pressure for the power and control oil system. The
control oil is filtered after the control oil pump.
The power oil is used to operate the governor valves and the emergency stop valve with the
servomotors
The power oil pressure are controlled each by a separate control valve. The control valves are operating
in bypass. The oil pressures are controlled by bypassing the oil to the oil tank. The valve inserts are
working on basic of different pressure. The resulting forces created by the oil will be equal to the
adjusted force of a spring. So the control valves are working in proportional structure.
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Oil tank
The oil tank is located closed to the turbine. The oil level is below the turbo set. It is designed to contain
the complete oil quantity for lubrication and control of the complete turbo set. It is equipped with inserts
to separate air. On top of the tank the oil pumps and a vapour extraction fan is mounted. This fan
maintains a slight negative pressure in the oil drain system and in the oil tank.
Oil coolers
The system is equipped with two identical oil coolers, 100 % capacity each. The switch between coolers
during operation is possible by 3-way valves.
The cooler not in operation can be drained and cleaned or replaced during turbine operation.
Oil filter
The system is equipped with two identical oil filters for control and lubrication oil, each 100 % capacity.
The switch between the filters during operation is possible by 3-way valves.
The filter not in operation can be cleaned or replaced during turbine operation.
Oil piping
The interconnecting pipework includes the pipelines between the different aggregates of the oil supply.
Lubrication oil pipelines to turbine and generator with the return oil lines to the oil tank are included. Also
the interconnecting oil pipework for control purpose (power oil- and control oil lines) including return
lines to the oil tank is foreseen.
The interconnecting pipework is made of carbon steel, pipework after the filter in SS steel.
Auxiliary system in Machine hall:

Have condensate system, formed by condensate pumps to take the water after condenser and send
through the vacuum ejector, gland steam seals system to the LPH 1, to the Deareator.
After deareator go through the feed water pumps to the Boiler.
In machine hall is the Auxiliary cooling water system, consist in 2 pumps, to guarantee the water flow to
cooling all the equipments in Machine hall, Boiler and other external system that need. This system take
the water from the mina cooling system pipes into the machine hall and this water return if have mmore
than 2 bars to the return pipe to cooling towers, if not go to the drainage machine hall system.
Feed water Deareator:
This equipment consists of:
 A deaerating tower which includes:
- a heating and deaerating chamber with:
- a manhole,
- a support nozzle.
- a feedwater pipe with spray nozzles.
 A deaerator water storage tank:
Consisting of an horizontal cylindrical shell with:
- 2 manholes,
- 2 support saddles,
- a steam inlet nozzle.
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- a feedwater outlet nozzle,

- various nozzles for level, indicator, drains,
- one manometer and one thermometer,
- a level indicator,
- a steam pressure controller with control valve,
- an automatic level controller with control valve,
- one alarm device for low level,
- trimming and isolating valves.
Feed water pumps:
The equipment includes 2 feedwater pumps driven by an electric motor.
Each pump includes:
- one multi-cellular centrifugal pump,
- water pressure recording manometers,
- the necessary valves and fittings at inlet and outlet,
- a semi-elastic coupling of pump to driving motor with protection carter,
- one cast iron base plate common to pump and its drive motor,
- the electrical motor.
Chemicals Dosification Units:
The equipment includes one chemical dosing unit for injection of trisodic phosphate into the feedwater
tank and hidracine and Ammonia in condenser pump discharge line.
The unit includes:
- One chemical storage tank, stainless steel made.
- One metering dosing moto-pump.
- The pipes, valves, mixer and accessories forming an integral part of the unit,
- The support common to the tank and the pump.
7.3 TP 23-24-25 Electric Part

The single finish line diagram of 2 x 25MW Lac Thinh Cogeneration Power Plant Project connection
diagram of the unit is block diagram of generator – step-up transformer – auxiliary transformer. The
transformer circuit breaker is installed between generator and branch connecting to the unit auxiliary
transformer. This diagram allows the auxiliary system is supplied power from the power network in case
the generator is out of service. The units will be equipped with an auxiliary transformer, 11/6.6 kV -
7MVA, and one 6.6 kV busbar segments. The auxiliary power source for auxiliary transformer is
branched from the main Isolated Phase Busbar (IPBs) between the generator circuit breaker (GCB) and
generator transformers.
Each generator will be equipped 01 generator circuit breaker (GCB). GCBs are manufactured according
to standard IEEE C37.013 and IEC 62271-100. Rated current of GCB and its auxiliaries ensure larger
the rated current of generator in all operating conditions and ambient conditions at least 10%
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Isolated phase busbars (IPBs) which will be used to take the electrical power from each generator to its
generator transformer and branch to unit auxiliary transformer, voltage transformer, and current
transformer.
The electrical system will be considered with following voltage levels:
Generator outtake is 11kV, and it is connected via generator circuit breaker to transformer 11/22 kV,
and outside transformer 22/110kV and from it to the 110kV switchyard.
The 6,6kV bus bar of island plant will be opening connect to 22kV bus bar of substation by 22/6.6kV-
5MVA reserve transformer, means, in the case two generators was out of service, the 6,6kV bus bar of
island power will be received power from local electrical grid.
The electrical system will be considered with following voltage levels:
• Auxiliary power system comprising of two voltage levels as 6.3 kV and 0.4 kV.
• Control power system.
• Electrical balance of Plant
• DC power system.
• UPS system with Battery DC.
• Lighting and earthing system.
6.3 kV and 0.4 kV auxiliary busbar systems of each unit use the busbars with interconnection circuit
breakers to ensure uninterrupted operation of the auxiliary system. The power supply for 6.3 kV busbar
systems via unit auxiliary transformer (1 auxiliary transformer for each unit) will be directly connected
from isolated phase busbar system. The 6.3 kV busbar system will supply the common auxiliary system
of the Plant via 6.3/0.4 kV auxiliary transformers to the 0.4kV system..
The motors are the three-phase squirrel caged induction motor.
Motors have capacity greater than 200kW will be powered by 6.3 kV auxiliary systems. Motors of 75 kW
to 200 kW will be powered by 400 VAC auxiliary systems. The other motors will be the 1 phase 220
VAC. DC motors will be powered by plant DC system.
1- Protection system
Measurement and protection system is designed to operate the Plant safety and reliable.
The digital protection system is designed to break failure circuit quickly without affect to other circuits.
Protection relays is equipped for generator, generator transformer, unit auxiliary transformer, station
start-up transformer, motors.
Main protection relays is as follow:
a- Generator protection relays
- Generator three phase differential protection relay (87G)
- Overload protection has voltage test (51V)
- Negative phase sequence overcurrent (46)
- Loss of excitation protection (40)
- Directional power (32)
- Generator stator ground fault protection (64GN/59GN)
- Generator rotor ground fault protection (64R)
- Frequency protecion (81)
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b- Generator transformer protection relays

- Transformer differential protection relay (87T)
- Ground fault different protection (87REF)
- Over current and ground fault over current protection (50/51N)
- Overload protection (49)
- Buchholz relay of OLTC (63B)
- Coil temperature/oil temperature (26W/26Q)
- Oil level protection (71)
- Oil-stream protection (96)
- Over current/instantaneous over current (50/51)
c- Unit auxiliary transformer protection relays:
- Transformer differential protection relay (87T)
- Over current/instantaneous over current (50/51)
- Instantaneous ground fault over current (51N)
- Buchholz relay of OLTC (63B)
- Oil level protection (71)
- Coil temperature/oil temperature (26W/26Q)
2- Measurement system
Each generator unit is equipped with 02 measurement sets (one main set and one standby set) which
have independence and high precision.
The power meters will be powered from measuring secondary voltage system and to ensure operation
when loss of any one or two phases voltage. The power meters are 3 phase - 4 wire type.
a- Generator- generator transformer block
- Generator AC current
- Generator AC voltage use adjusting key
- Exciting current
- Exciting voltage
- Active capacity
- Reactive capacity
- Active electric power
- Reactive electric power
- Frequency
b- Power head line.
- AC current
- AC voltage
- Active capacity
- Reactive capacity
- Active power
- Reactive power
c- Bus bar
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- AC voltage use adjusting key

- Frequency
d- The unit auxiliary and station start-up transformer.
- AC current
- AC voltage
- Active power
3- Synchronizing device
Automatic synchronize device is implemented by circuit breaker at the appropriate time when the
frequency deviation and voltage allow. Frequency and voltage at bus bar and generator are monitored
by synchronize device. Each of generator-transformer block will be equipped one (01) synchronize
device to transmit signal to circuit breaker. The synchronization can be implemented by hand.
4- Lightning and Earthing systems
Lighting system
Plant lighting system is designed to provide continuous and complete light for main plant area,
buildings, internal road and protection lighting. The lighting system will consist of normal lighting and
emergency lighting.
The lighting system of 2x25MW Lac Thinh CPP includes:
- The normal lighting system: ensure lighting requirements for the normal operation, the lighting
system will be powered from the power distribution cabinets; lighting voltage is 380/220V 03 phase-04
wire type.
- Emergency lighting system: using 220 VDC voltage, are installed at important areas such as
control room, distribution room, station hall and other areas to ensure lighting in the emergency
operation state.
- Safety lighting system to maintenance and test equipments.
The lighting illuminations are designed in accordance with current Vietnam and International standards.
Earthing system:
The function of earthing system:
- Lightning current is strayed on the ground
- Ensure that safety operation equipments and person
The safety grounding system and work grounding include construction grounding, equipment grounding
and electronic equipment grounding, lightning protection system grounding.
The lightning protection system
To protect for equipments and construction in plant avoid the damaging effects of lightning, must be
equipped lightning protection system. The lightning protection system use lightning rods and lightning
conductor, lightning conductor system is installed separately outside work wall and is connected to the
general grounding system of plant. Ground resistance of the lightning protection system is in
accordance with Vietnam standards. Lightning conductor and lightning rods system were calculated to
ensure the scope of lightning protection and other technical requirements of plant.
Bus bar and neutral of generator lightning protection system will be instrumented separately.
5- Connection Lines
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Lac Thinh CPP (2x25MW) will be connected to the national power system by two 110kV transmission
line, connect from 110kV Lac Thinh substation to 110kV Yen Thuy substation, with construction of 5km
of two-circuit 110 kV.
7.4 TP 26 Main I&C System

The control and instrumentation system provided will be the Integrated Control and Monitoring System –
ICMS using Distributed Control System (DCS) which is a micro-processor based system and completely
integrated with the data control and processing system or a digital control system in other name. This is
a modern control configuration which is widely applied in the whole world, in thermal power plants and
other industrial factories. The system will have integrated control and monitoring functions for the main
technical equipment and other auxiliary equipment of the Plant.
The ICMS will comprise of Unit Control and Monitoring System – UCMS for each unit and
Station Control and Monitoring System – SCMS for the plant auxiliary systems.
The plant integrated control and monitoring system will meet safe, reliable operation requirements
and high operation efficiency of the units. In addition, this system is also responsible for turbine and
boiler coordinated control, boiler control, boiler auxiliary control, turbine control, turbine auxiliary control,
boiler and turbine protection and coordinated control with auxiliary items as water and waste water
treatment plants, coal- light fuel oil-absorbent supply system, etc.
The integrated control and monitoring system will have hierarchical control structure,
comprising of four different control levels:
• Drive control level.
• Functional group control level.
• Master group control level.
• Unit control level.
The system will be formed by:
• One Unit Control and Monitoring System for the whole Plant.
• One Station Control and Monitoring System for each Unit.
• Independent control systems of operation support systems (ESP, Turbine/Generator, etc.,) in
each Unit.
• Operation stations (located at central & local control rooms) for each Unit.
• Highway data transmission line.
• Programming station, data storage and black & white and color printers.
• Large monitors.
• Hardwired control panels for plant boiler, turbine, and common part.
• Flame monitoring equipment.
• Flue gas, water, steam sampling system.
• Impulse valves and piping of level, pressure and flow measurement circuits.
• Instruments.
• Actuator of control valves and adjustment gates.
Project Name:
• CCTV for plant operation monitoring.

• Standby equipment for integrated control and monitoring system and instruments.
8.6.2 I&C Description:
1-Distributed Control System (DCS)
Distributed control systems (DCS) have been used plant control. The DCS is integrated control
systems based on the processors and data acquisition systems. The systems provide the functions
such as control modules, digital control, monitoring, alerts, diary, data storage and display functions in
the plant systems. In addition, the systems will be allowed control and monitoring from central control
room.
The DCS system is designed automatic control and monitoring or manual, operating safety,
reliability and efficiency. In addition, the system will be provided all the process signals for calculations
and comparisons by operator.
The DCS system provides the first start, operation, load changes, units stop as well as monitoring,
alerts, safety stop for boilers, turbines, generators.
The DCS system specifications will be including redundant for the processors, supply power, the
operators station and system network.
The control system will be used multilevel control structures. The multi-level control structure, as
follows:
- The transmission control level
- The functional group control level
- The general groups control level
- The block control level
The DCS system will be ensured minimum functions the following:
- Control & monitoring boilers, turbines, generators, auxiliary plant systems and other systems;
- Warning sound and image abnormal events on the basis of the signal collected or created by
the software (including the parameters out of bounds) from the systems, process, or devices;
- The SOE will be supported diagnosis of plant unstable state, the interrupt failure;
- The DCS will be monitored and manipulated the graphical interface and controls from any
station operating and engineering stations. The operating workstation and engineering stations include
LCD display, keyboard, pointer, trackball and printers;
- Predicting online hardware and software errors with adjustment;
- Change the logic and online programming;
- Monitoring equipment and process parameters to provide real-time information to the operator
under the determined;
- Provide process parameters to the National Load Dispatch Control Centre (A0) and the South
Dispatch Control Center (A2);
- The systems can store historical data and restore historical data; historical data are collected to
the boiler control systems, turbine-generators control systems and other auxiliary systems;
- Change flexibly into backup device in case operators have errors.
Project Name:
The supervisory control functions, alerting for the main devices: boiler, turbine, generator and some
auxiliary system is integrated in the DCS. Some auxiliary systems such as compressed air system,
electrostatic dust filter system, water treatment systems, wastewater treatment systems, ventilation
systems, hydrogen systems, chlorine production system, system coal is controlled by the PLC device.
Turbine control systems, boiler controls will be connected with the DCS system by redundant
connections. All operating functions will be done by the DCS system or the central control room.
The diagnostic equipment will be integrated systems to support maintenance and errors
identification. At the minimum level will be included memory, processor, I/O modules, and high-speed
network redundancy and data memory devices.
2- DCS requirements
• The plant is operated by conditions such as startup, normal operation, disturb or stop operation.
• The plants are controlled manual and/or remote by the operator. The any component or loss
supply errors will lead to error conditions and warnings.
All process control system based on the processor
• The parameters must be monitored and displayed, alerted and/or recorded by the DCS system.
The control system of boiler, steam turbine must be connected to the DCS. They are monitored,
controlled, built operation graphs by the DCS system. All local control loops is also connected to the
DCS system.
• The control and monitoring system can operate generator, turbine from maximum load size to
no-load. The system does not generate large vibrations in the start, stop, constant load or changes load.
• The analog and digital signals will have own cable.
• The redundant signal will not be inserted in the same I/O module.
• The system can extend to 20% least.
• All important sensors will be provided. They don’t multiply signal protection and control. Some
instruction signals can be multiplied in the intermediate relays.
• All field devices are smart devices, appropriate with HART standard.
• The DCS systems have redundant hardware and software, including: not limited to the controller
redundant, network redundant and supply power redundant and automatically ability switch to the
backup device when the operation device was faulty.
• All interrupts, interlock, protection, important indicators will be connected to the DCS. Remote
interrupts operation in case of emergency is made by the emergency stop button in the central control
room.
3- Interface and communications networks
High-speed redundant network is used to connect controllers, operator stations, engineering station,
the storage devices, management network (if necessary) with other devices. To remote I/O cabinets,
optical cable will be used to connect them with control equipments. These components will be
integrated into a 100 Mbps Ethernet network.
DCS system will connect to remote systems, including following systems:
- Turbine control system (D-EHG)
- Boiler control system
Project Name:
- Unit electric system

- CEMS (Control Emissions Monitoring System)
- Balanced systems
- Unit PLC systems.
Data network will use the watchdog timers and the media alarm.
All communication cables outside plant will use fiber cables (multiple mode), connection cable cabinet
and adapter.
In the control systems and supervision for Switchyard, the IEC 61850 protocol is used for
connections between intelligent devices (IEDs), the host computer or network interface blocks.
4- Central control room
Central control room arrangement is described in the drawing No. NĐ.12.01-Đ.08
Central control room is part on the main control build, side of electric equipment room,
engineering room, etc… Central control room will be control and monitoring the main systems and
auxiliary systems. All Operation workstation, printers, large screen, control board, display monitor, shift
leader station, fire alarm panel will be located in this room. In addition, boiler and turbine warming
display panel will be located in this room. Operators can control & monitor the process of the plant from
this place
5 Local measurement equipment
The Control system provide 4-20 mA analog signal for the transmitter or they connect to thermistor,
thermocouple. Compressed air signals have 3-15 psi signal level.
All electronic measure instruments in Field level are SMART device, suitable with HART
standards.
The primary instrumentations range equal to 150% value at normal pressure and normal
temperature.
6 Protection and alarm systems.
Boiler, turbine and generator will be equipped with protection system (referred to as the protection
system of plant unit). This system will stop urgently these equipments in case of dangerous conditions
or if the important technology parameters exceed permission value.
The plant unit protection system must be highly reliability to prevent false impacts through the use
of backup signals (doubled or tripled signals) and ensure that all important protection signals, interlock
signals should be connected hard.
Alarm systems include alarm sounds (bells and whistles), alarm lights and operation screens.
The system features shall be as follows:
- Connected two protection systems with software and hardware to minimize depend on operator.
- The system is designed with high safety for user and device.
- Accident of a single device is not required to stop plant unit, not reduction in performance or life
of the plant.
- Protection system shall be independent with control system.
7- Control communication system
Project Name:
The SCADA and remote control system will be located in the control room switchyard. The control panel
is equipped with CPU, keyboard, mouse, printer and control interface, warning and record the data of
equipment in 110 kV switchyard. SCADA records data in the order (voltage, current, MW, MVAR,
frequency).
All operated and connected equipment of switchyard are controlled by the following areas:
- Control room.
- RTUs are located in the control room.
- Marshalling Cabinet.
SCADA system is connected to:
- South load dispatch control center (A2)
- National load dispatch control center (A0)
- Other ralated systems.
7.4 TP 27 Telecomunication System

Communication system is supplied to guarantee fast, reliable and stable communication within the
plant. Communication system will be installed for all operating areas of the Plant.
The main functions of the system:
• Communication and control within operating areas in the plant.
• Information of technical process.
• Administration and protection.
• Communication within offices.
• Possibility to connect to external communication system.
• Communication with official departments and relation projects.
7.5 TP 19-20-21 PYROLYSIS PLANT

The Pyrolysis Plant consist in one recycle plant using municipal waste from around towns and villages,
to convert in:
 Carbon Black
 Fuel Oil
 Gas
 Non usable waste
The Plant has one first stage for pre-processing the waste, with:
 Crusher
 Separator plate for separation fine materials
 Magnetic separation
 Curry current separation
Imported waste is redistributed and individual parts separately stored outdoors (yard). For these waste
dumps loader get on the conveyor belt, which is embedded in the ground.
Project Name:
The conveyor belt gets the waste to Hammer crusher and then to the chopper, where the waste is
shredded. Thus, by holding and slashing waste gets into the drum sieve with a diameter of 60 mm.
Finer mowed waste is collected in a container. What remains on the sieve-grate larger pieces such as
60 mm are passed through the conveyor belt magnetic separator and through the eddy current
separator, in which the separated lighter metals (caps from bottles, cans chopped, ...), which get into
the collecting container, thus, cleaned, dried, and crushed by holding waste shredder also passes
through the mill where it is further chopped to less than 1 mm pieces. Thus prepared waste to place a
cyclone vortex air into tanks where complete drying and preparing for processing to WTS TK device.
After go to the properly Waste processing plant with:
 Reactor
 Oil distillation tower
 Gas storage tank
 Oil storage system
 Coke production system to coke container.
8- DESIGN DATA AND DESCRIPTION BALANCE OF PLANT (BOP)

EQUIPMENTS
8.1- TP 14-15 Cooling Tower water system
Each Unit have one cooling tower, each is formed by 2 cells with respective fan in the top.
The system have in the middle the pump house, common for the 2 Units, and the level is locate
underground, In this pump house is the control room with the distribution 0,4 kV switchyard and the
6.0,4 kV transformers , one for each system.
Receive the make-up water from the Treatment Water Plant.
Have 3 pumps to send the water to the condenser, and the water return from condenser to the cooling
tower to be cooled. From this pump discharge pipe take the suction point of the auxiliary cooling water
system, and this water after cooling equipments, return to the cooling towers, connected into the return
pipe in Machine hall, or in other point before inlet to cooling towers.
Lateral cooling water filtering
In the discharge lines for each units to Machine hall, have connection to one filter, to use to filter one
percent of water and return to basin.
To permanently remove suspended solids from the circulating cooling water uses so-called side
filtering, which permanently filters out a portion of cooling water that circulates in the circuit. Given the
very small amount of the cooling circuit and the rapid exchange of water expected filtering an output of
only 24 m3 / h .
Circulating cooling water discharge will be fed from the main circulation pumps cooling water to the
filtration sand filter with a diameter of 1400 mm. Installed the filter 1 pc ( 1 pc operating without
reserves) .
Project Name:
To restore the ability to filter bed must be cleared of suspended particles. Filter bed scrambles first
washing air , and at the same time washing water and air is applied , and finally only the wash water .
Wash water will be supplied from the cooling circuit (blowdown use for washing). Laundry is done, about
1 day, wash water will flow 56 m3 / h. When sizing circulators should be considered with caution.
Pressure washing water should be at least 3.5 bars.
Dosing of chemicals
Description is given for 1 refrigerant circuit :
Dosage stabilizer
To stabilize incrustation substances will be fed into the cooling water hardness stabilizer. Dosage will be
done directly from the container, which must remain permanently. In this container is rotated by the
chemical transport containers, and returned to distributors.
The stabilizer will be dosed with 1 unit pump ( 1 + 0 ) .
Dosage corrosion inhibitor
To minimize corrosion in the cooling water dosed inhibitor. Dosage will be done directly from the
container, which must remain permanently. In this container is rotated by the chemical transport
containers, and returned distributors.
Corrosion inhibitor will be dosed with 1 unit pump ( 1 + 0 ) .
Biocide dosing
Will be applied as a biocide special biocide. Dosage will be done time - about 2 - 3 times a week
(shock dose). Dosage will be done directly from the container, which must remain permanently. In this
container is rotated by the chemical transport containers, and returned to distributors.
Biocide is dosed with 1 pc pump.
8.2 TP 13 Water Treatment system
The water from the pre-treatment Plant in IP goes to the treated water tank, and from it starts the
Treatment water Plant.
The quality of treated water:
- pH value: 6,0 -8,5
- Suspended material: less than 1ppm at outlet coagulation-clarification tank
The treated water will be used for following purposes:
 Demineralization plant.
 Make-up to cooling Tower system.
 Service water system.
These systems guarantee qualities of water in base of controlled values of Turbidity, organic matters
and silica.
1- Internal Pre-Treatment water stage:
Treated water from the treated water storage tank will be pumped to the Chemical Water Treatment
Plant.
Project Name:
From the treated water tank, the water goes through one Sand filter, (have 2 for total flow), and after
water will run through the UV lamp, which performs basic disinfection.
For the purpose of reverse osmosis water will be drained into separate tanks with a volume of 15 m3,
and before go to the tank, them go to the Aeration tower for removed from the water free of CO2.
The need for domestic hot water production will be the remainder of the water accumulated in the 2nd
sump. Into the stream of water will be fed 5% NaClO solution for disinfection.
NaCl solution will be transported in drums of 50 liters. Measured quantity is pumped into pieces 1
dilution tank with a capacity of 60 l. The dosing solution will serve 1 unit pump (1 pc operating without
reserve) a unit output max 1.4 l/h.
From the domestic service water, after the tank, service water will be pumped by pump 2 units ( 1 unit
operating, 1 spare) for the unit output of 18 m3/h. The pumps are equipped with frequency converters
for constant pressure.
For pumping wash water will be installed pump 1 pc (1 pc operating without reserves) of capacity of 25
m3/h. Will be used for washing raw water from the sump
From the other tank, the water inlet to the part of Demineralization plant, through pumps to send to the
Reverse osmosis unit.
2- Demi Water stage:
The demineralization plant will be design to produce demi water to guarantee 8,4 m3/h for the 2 Units
with 3 % make up, and will consist of:
For the production of demineralized water are designed 2 piece blocks the reverse osmosis unit
(ROU) output of 5.5 m3/h. Units will operate in Mode 1 + 1
In demineralization water plant, filtered water will pass through the Double Pass Reverse
Osmosis Unit, consisting of high pressure pumps, reverse osmosis membranes and pressure vessels,
control valves, piping completed with all accessories, instrumentation and controls, pre-packaged and
pre-wired in one assembly.
Reverse Osmosis Unit (ROU)
Reverse Osmosis membrane selection has been made according to water analysis, having the
longest operational life. Water will be fed into each reverse osmosis unit from the inlet manifold of the
high pressure pumps. The system pressure is monitored through pressure gauges. The pressurized
water is then passed through the reverse osmosis membranes where a part of the flow passes through
the membranes and the remainder is rejected as concentrated water or brine.
The high pressure pumps are pressing the water through the membrane surface of the high
performance reverse osmosis membranes. The salt content is hold back by approx. 98 to 99%. The
permeate is stored in a storage tank. The brine flow is controlled by a valve.
The Antiscalant dosing is made to reverse osmosis unit to prevent formation of crystals in membranes.
And HCl is dosed to pH adjustment before reverse osmosis unit.
The membranes need cleaning that has to be performed with suitable chemical solutions. The
chemical cleaning/flushing equipment will be of suitable materials and comprising of a solution tank with
a pump, micron filter equipped with all necessary instruments such as pressure gauges and flow-meters
which feeds the cleaning solution to a complete train of modules at a time. The solution will be
Project Name:
circulated through the modules of the train for a specific period of time, the suspended solids removed
from the membranes being retained by a fine filter in the circulation line.
Case of desalination of water occurs on the one hand, to remove salts , on the other hand, salt
thickened - about 1.5 - 5 according to the selected yield . Yield is the amount of treated water from the
initial amount of incoming water to the reverse osmosis .
The proposed reverse osmosis will be 80% of the projected yield .
Treated water dosed with chemicals is pumped at high pressure pump their own process of reverse
osmosis water inlet where the high pressure led to membrane modules - ion salts parts water (the
concentrate ) will be diverted to facilities for processing waste water , the remainder of the water ( the
so-called . permeate ) with a residual salt content passes through the membrane .
Reverse osmosis is designed in a block arrangement for self-supporting frame . Each line contains :
• High pressure pump
• Coalescing filters
• Membrane modules placed in pressure vessels
• Measuring instruments
• PLC control and monitoring operation .
Preventive cleaning of membrane modules will be installed cleaning unit ( CIP - clean in place ) . Our
unit is :
• 1 pc pump
• PP tank
• 1 piece HCl dosing pump and tank with a volume of 140 l
• 1 piece pump with NaOH tanks with a volume of 140 l .
Cleaning is carried out to prevent the growth in the case of inlet pressure and outlet growth permeate
conductivity (about 1 in 3 - 12 months , if necessary) .
The permeate is accumulated in a storage tank with a capacity of 5 m3 .
The permeate is drawn through the 2 pcs pumps ( 1 pc operating , 1 spare) for the performance of 8
m3/h .
Water softening :
Softening will be conducted at 2 pc ion exchange filter cartridges with strongly acidic Cation-exchange
resin in Na + form . Softening system ( fully automatic ) consists of the following main components :
• 2 ion exchange filter in laminate finish ( high corrosion resistance and long life ) with a diameter of
457 mm . Filters are equipped with automatic control valve system which provides operation
and regeneration filters
• 1 piece of plastic (PE design) tanks for storing salt NaCl (partly in solution and partly in solid
state) .
EDI unit (EDI)
After pass from the Softening filters, the water goes to the EDI system.
Designed 2 filters (1 pc operating and 1 standby) power of 5 m3/h. Yield of the unit is 90 % .
Concentrate on EDI unit will be led into the pit before the RO filtered water.
Project Name:
An EDI Cell consists of series of thin chambers that alternately contain mixed bed resin for water
purification and a concentrate water flow to carry away impurities. Ion-specific membranes, cationic on
one side and anionic on the other, separate the chambers.
A cationic-specific membrane will only allow positively charged ions to pass, while blocking the
passage of negatively charged ions. An anionic-specific membrane does just the reverse. Neither
membrane will allow water to pass.
High voltage DC Electrodes are located on either side of the sandwiched resin/concentrate chambers.
There can be from 4 to 100 resin chambers in an EDI cell, depending on the manufacturer.
As water begins to flow through the cell, the charged ions in the water in a resin chamber are
captured by the ion exchange resin. When a voltage is applied (200-400 VDC) across the cell, the
captured cationic (+) and anionic
(-) impurities begin to migrate across the resin bed in the direction of the appropriate electrode. The ions
then pass through the ion-specific membranes into the concentrate chamber. The ions are kept in the
concentrate chamber by the reverse charged membrane on the adjacent resin chamber, thus trapping
them in the concentrate stream.
The ROU and DEI system will be delivered in compact units.
Operation of whole system is completely automatic and controlled by a PLC unit.
The permeate is fed to the first stage ( reduce the hardness to a minimum ) , then the technology EDI ,
which modify the values of the demi water parameters.
Accumulation and use of demineralized water
Adjusted demineralized water will be accumulated in two tanks of 60 m3 per unit volume.
Demineralized water will be pumped to the plants by means of 2 pumps (1 pc operating, 1 spare) for the
performance of 5 m3 / h .
The quality of demineralized water is provided to steam generator of power plant comply with
Vietnamese standards or European standards or equivalent standards.
- Conductivity (at 25 oC): ≤0.2 (µS/cm)
- Dissolved oxygen: ≤20 (µgO/l)
- Silicon content (outlet mix exchange tower): ≤20 (µgSiO2/l)
- pH value: 6.0 - 8
Water for Make –up of Cooling Water system:
The concept’s cooling circuit:
Treatment of cooling water make-up based on the intended service circulating cooling water, when
considered with the expected thickening cooling water Z = 3 (concentration is defined as the
concentration of ions in the make-up water to the concentration in the circulating water). Z = 3
concentration is economically advantageous when minimizing blowdown cooling circuit, but also still
possible to stabilize the water with chemicals so as to prevent the formation of rust and hard incrusts.
Same time it is necessary to modify the make-up water (to reduce hardness and alkalinity of the
water) by a method to prevent the growth of sulphate and, in particular chlorides (increased corrosion
rate).
Decarbonisation of water.
Project Name:
As mentioned above, the raw water will be adjusted with the decarbonisation of the weak acid cation
exchanger in H + form, which removes water hardness bound to alkalinity. 1 unit will be installed filter
diameter of 1800 mm (1 pc operating without reserves). Resulting alkalinity will be about 2 mval / l.
When thickening Z = 3 will alkalinity in the refrigerant circuit max. 6 mval / l.
Not adjusted the total amount of water, but only about 75 m 3 / h and the remainder of the water is
conducted pass filter.
Before entering the pits will be removed from the water free of CO2 to the aeration tower.
Ion-exchange material is regenerated by about 1.5 - 2 % HCl. 31 % HCl will be transported by tank
truck and stored in a storage tank with a capacity of 20 m3. From this tank will be pumped acid pump 1
pc (1 pc operating without backup) to the day tank with a volume of 800 l .
The solution will be prepared by the injector.
The treated water will be storage in one pond with 200 m3 reserve and from there will be pumped into
the cooling circuit pumps with 3 pcs ( 2 pcs operating , 1 spare) for output of 90 m3 / h..
Neutralization
Regeneration of weakly acidic cation exchanger is carried out only minimal excess HCl ( 5 - 10 %) .
Waste water will be drained into the recovery wells, which will be filled with crushed limestone. Passing
through a layer of lime to neutralize the wastewater. At the output of neutralization will have waste water
pH of about 5.5 – 9
8.3 TP 28 Waste water Treatment Plant
The wastewater treatment system will be so designed and engineered to provide proper treatments
of different waste streams produced by the power plant during its operation, in accordance with
applicable environmental regulations in Vietnam (QCVN 24:2009/BTNMT) before off-site discharge.
Process waste streams produced by Plant are divided into two categories subject to the
sources: regular waste streams and irregular waste streams.
•Regular waste streams:
 Boiler blowdown.
 Water pre-treatment system waste stream.
 Demi water system waste stream.
 Domestic waste stream.
 Machine Room waste run-off.
 General service waste stream.
 Coal Handling system.
 Oily contaminated waste water streams.
•Irregular waste streams:
 Boiler cleaning waste.
 ESP cleaning waste.
 Boiler chemical cleaning waste.
 Air heater cleaning waste.
Project Name:
 Condenser and feedwater system cleaning waste.

The system will consist in:
 Oily waste water treatment.
 General waste water treatment
 Coal handling scraper waste
- Oily waste water treatment: collect the oil contaminated water from Machine hall, Air compressor
station, Diesel generator, Boilers; through the oil waste pit located in Boiler 1 right side, by pipes to it,
and the better cleaned water send to the Waste water pit to continue the cleaning process. Is formed by:
 Oil separator pit and oil pit
 Oil interceptor
 Oily waste water pump used to separate the oil through oil interceptor
 The oil recover in the oil pit, will take out by trucks from specialized company and send
out of the Power plant.
-General waste water treatment: collect all the waste water with chemical and salts contamination, (to
use in the cooling bottom ash cooling and in the cleaning gas flue ducts in Boilers in maintenance
period), from:
 Turbine and Boiler drainage steam and water
 Chemical and pre-treatment water Plant, from process and from laboratories
 Boiler blowdown
 From irregular waste water from boiler steam blow-out, boiler chemical cleaning, boiler
refractory drying-out process, emergency or required purging or blowing down of boiler
This system is formed by:
o Waste water pit.
o Waste water pumps.
o PH adjustment pit and mixing pit, here is treated with HCl, NaOH and coagulant,
o Clarifier tank with electric agitator. The sludge from the clarifier tank go to the sludge
receiver tank.
o Clarifier waste water tank, located under the level of the clarifier, to receive the clean
water from it.
o Clarifier water transfer pumps
o Activated carbon filters
o Treated waste water pit, to obtain last separation of solids.
o Treated water pumps to send this water to the cooling of ash in the Bottom Ash system
or to the reserve pit to use water in the boiler gas ducts cleaning system.
- Coal handling scraper waste. This system collects all the waste water contaminated by ash or
coal, and can send the waste water, if not have many solids, to the reserve water pit, and if have ash
solids, send to the Ash yard to storage. The waste comes from:
 Coal handling area drainages
 Coal yards
Project Name:
 Ash handling area drainages

 Ash yards
 Boiler, ESP and Air Heater flue gas space cleaning.
This system is formed by:
o Waste water pit
o Waste water pumps
8.4 TP 16-17 Fire fighting system

Fire water system consists of common firefighting pumping station for the whole power plant. The same
treated water tank which is used as intake to water treatment plant is used for firefighting. For guarantee
of reserve request for firefighting water from raw water tank, inlet for water treatment plant is in higher
level than suction of firefighting pumps. Volume of the water is calculated.
Fire pumps will be connected to the plant fire water distribution ring main, spreading to protected areas
via fire hydrants, sprinklers, cooling systems, oil farm foam extinguishing system, etc.
The system generally is divided in the following:
1- Fire fighting water supply pumps and distribution system,
2- Fire fighting water jockey pumps
3- Fire fighting with automatic intervention,
- The automatic water sprays system;
- The automatic sprinkler system;
- Foam fire – fighting system;
- Inert gas system;
4- Fire fighting with non-automatic intervention,
- Outdoor fire hydrant;
- In door fire hydrant;
- Portable fire extinguishes
5- Controls, alarm and instrumentation
Fire alarm system shall mainly consist of the following principle components:
- Automatic fire detectors (heat, smoke, flames) arranged in groups,
- Secure electricity supply via mains of the power plant,
- Alarm devices such as siren, horn, flashing light,
- Alarm control and tripping systems,
- Connection to the alarm communications system,
- Manual (non-automatic) alarms for less vital areas.
This system will consist of:
• Main pumps.
• Back-up pumps.
• Pressure-retaining jockey pumps.
• Sprinkler System.
Project Name:
• Oil cooling water system.

• Fire hydrant system.
• Foam fire extinguishing system (for L.O storage tank area).
1- Fire Fighting Water Supply Pumps
Total of 3 pumps shall be provided, two (2) pumps with electro motors, one of them will be 100%
capacity, one of them will be 50%, shall be provided for firefighting system, and third shall be driven
with diesel engine and with capacity 100%. The pumps shall be equipped with check valve and
shut-off valve. Water from cooling tower basin or treated water basin shall be used as fire fighting
water.
All this system will have location in area of Water Treatment Plant, and the tank where take the
water this pumps is the row water storage tank, that will have the half of capacity fixed for
firefighting use.
2 - Jockey Pumps
Two jockey pumps (one as stand-by) shall be provided. The pumps shall be installed near the raw
water storage tank. All necessary equipment (pressure switches, piping, etc.) shall also be provided.
3 - Water spray Type Fire Fighting Equipment with Automatic Intervention
This equipment will be of water-spray type, respectively controlled by fire detectors.
Water sprays Type Fire Fighting Equipment. This system is placed appropriately on the;
— Main transformers
— Unit auxiliary transformers,
— Other parts and building of the Power Plant.
The system consists of set of piping with spray nozzles and compressed air piping with “e-gauges.
Nozzles and fuse-gauges shall be installed permanently around the equipment. The system is
brought into action automatically. In case of fire the fuse-gauges will open the control valves and the
inflow of water to the spray nozzles, simultaneously with alarm to the control board, shall be initiated.
The signal from pressure drop in piping filled with compressed air shall open valve on fire fighting
water mains and simultaneously transferred alarms signal to the unit control room.
4- Fire Fighting Equipment with Non-automatic Intervention
This system shall be of following types:
-foamed water type
- hydrant installation
- extinguisher carbon dioxide
- hand operated extinguishers
- blankets
- powder
- extinguisher generator
- foam aggregate generator
- carbon dioxide aggregate
- steel box with sand
Foamed Water-type
Project Name:
The system consists of hydrants for water and foam making sets, each for generating and to be
installed:
- Required places in boiler house according to NFPA,
- Required places in turbine house,
- Auxiliary boiler,
- Fuel-oil storage area and pumping station,
- Oil pumping station,
- Diesel generator station, and at other places as required by the operating conditions.
Volume of foamed will be calculated at detail design (Firefighting protection).
Hydrant Installation
The installation consisting of indoor hydrants with box hydrant valves and fire-hose shall be equipped in
the necessary locations.
.
5 - Fire Alarm and Detection System
The purpose of the fire alarm and detection system is to guarantee a reliable and fault-free early
warning system in the event of fire, so that orders for extinguishing the fire can be issued from a central
point to the permanently installed fire-extinguishing equipment which is automatically activated.
The fire alarm system provides for early detection of fires by means of automatically tripping ionization
indicators or by means of analytical test for the detection of smoke, gases and particles from a fire in
continuously extracted samples of air.
The alarm signal receiving units must be so designed that by the use of a standardized alarm unit
socket, any of the following type of detectors may be used with equal facility of any of the fire alarm
circuits:
• ionization detector for the detection of smoke and burning gases
• flame detector for the detection of flames
• thermo-differential indicator for detecting a rise in maximum temperature thermo-maximum
indicator
• smoke detector for the detection of visible smoke formation
• Controls and alarms relevant to valves shall be installed in control board which will be placed in
the central control room. All fire and low air pressure alarms of important plant equipment shall
be installed in this control board. Fire signals received from flow meters shall be available in the
control room as well as outside of the power plant to aware personnel.
8.5 TP 21 Diesel Generator Station
Consist in one Generator with capacity 800 kVA with 0.4 kV.
This Generator station have additional diesel oil tank, with capacity of 4 m3 and supply the light fuel oil
by gravity to the Diesel generator for auxiliary supply.
In the Diesel house have one sump for collect the drainage of oil and light oil ans send to the waste
Water system.
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Follow the single line diagram, 0.4kV diesel generator cover the 2 Power units:
This Diesel Generator will be supply power to:
1. Charge battery, and with this battery we guarantee
a. the service of the DC lubrication oil pump in Turbine,

b. The emergency lighting system in all PP system
c. the DCS control commands over valves and motors
d. automatic and protection work,
e. the Fire fighting emergency pump with DC motor.
2. Power to the pumps to:
a. Cooling water for the ash in the furnace,

b. Movement of the furnace grid
c. Ash conveyors system
d. Cleaning Boiler water to use in Eko and Air Heaters
e. General Drainage Machine Hall pumps
f. Ash drainage Boiler pond.
g. Ash pond to ashyard service
All this pumps need to be connect through one emergency panel connected with the Diesel
generator line
8.6 TP 18 Compressed Air system
The plant compressed air system will consist of the two following systems:
• Instrument air system.
• Service air system.
The compressed air station, is common to use in all the power plant.
Compressors outlet pressure will be so as to meet service requirements of all Plant users and will be so
set to ensure automatic initiation of stand-by one upon the system pressure drop below the required
level. The compressors will be of oil-free type with de-moist device. These compressors will be so
designed for alternating operation so as to ensure even operating hours of the compressors.
The generated compressed air will be partly stored in service air receivers; and will be partly
directed through air dryers to instrument air receiver, then will be provided to the unit control and
instrumentation systems via air filters. All air compressors and air dryers will be supported on concrete
pedestals; and the receivers will be supported on complete steel support frames.
a- Instrument air system:
Have the following equipments:
•Compressors (electric motor driven, and oil lubricated screw type compressors), one in
operation, and 1 in standby.
• Air filters,
• Oil separators
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• Control panel, one for all the system.

• Coolers system, using cooling water from Units cooling water system.
• Air pressure regulator control valve, 2 automatic valves and one manual regulator valve for
emergency
• Instrument air receiver, 1 tank with capacity of 8 hours operation for all Plant.
• Driers
• Drain water from inter cooler, after cooler and air receivers shall be collected at drainage.
Piping material: galvanized steel or equivalent.
• Electrical part of compressor station.
• I&C part of compressor station.
b- Service air system:
Have the following equipments:
• Compressors, (electric motor driven, and oil lubricated screw type compressors), one in
operation, and 1 in standby or peak consumption.
• Air filters,
• Oil separators,
• Control panel, one for all the system.
• Coolers system, using cooling water from Units cooling water system.
• Air pressure regulator control valve, one automatic valve and one manual regulator valve for
emergency
• Service air receiver, 2 tanks with capacity each of 3 hours peak calculated consumption in one
Unit.
• Drain water from inter cooler, after cooler and air receivers shall be collected at drainage.
Piping material: carbon steel.
• Electrical part of compressor station.
• I&C part of compressor station
8.7 TP 11 LIght Fuel Oil system
The light fuel from the Pyrolysis Plant will be storage in the Light oil storage tank or if come from
external source, will be unloaded from trucks to storage tank, (trucks will have own pumps to send to
tank directly). From there it will be pumped by feeding pumps system to deliver the light fuel oil into the
burner system situated in the boiler house.
 Storage tanks
 Feeding pump system to burners with filters and pumps for starting process in the 2 boilers.
 Interconnecting piping with all necessary armatures.
 Fuel oil system electrical part.
 Fuel oil system I&C part.
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8.8 TP 09 Coal external handling system
 Closed coalyard, consist in one reinforced concrete recipient, with metallic roof, supported in
steel structure. Have:
 bucket wheel stacker / reclaimer,
 bulldozers.
 Conveyor to distribute the coal inside the cover coalyard
 Coal crusher station
 Belt conveyors, to deliver the coal from storage coal area to crusher station, and from it to the
Boiler coal silos.
 Coal crusher station - After coal storage system the coal will be transported to the Coal crusher
system, through conveyor system. Should be double lines, when the one line is in operation, the
other is in stand-by mode. Every conveyor line must have own crusher screen and sampling
stations.
 Sampling station. The sampling is for determination of ash, moisture content and the specific
energy of the coal delivered to the station. A coal sample preparation room is to be provided in
Coal Plant Control Building. The machine and equipment to be provided in the sample
preparation room shall include, but not limit:
 Primary crusher to size the coal to that required
 Sample divider, motorized type
 Laboratory plate mill
 Sieve shaker
 Drying oven
 Benches, cupboards, oven stand
 Tramp iron magnets, shall be provide over each belt conveyor. The tramp iron magnets shall
operate satisfactory with the expected maximum lump size and type of coal and shall remove
iron at the belt speed and maximum belt capacity of the respective conveyor, and shall be
prepared by permanent magnet.
 Metal detectors, shall trip the conveyor and “spot” the belt to indicate the presence of metallic
material which has not been removed by the tramp iron magnet.
 Coal belt conveyors
 Coal handling electro part.
 Coal handling I&C part.
8.9 TP 10 Biomass external handling system

Consist in 2 different areas, all in one reinforced concrete recipient, with metallic roof, supported in steel
structure. Have:
 Crude biomass yard is one space prepared to storage the trees or residual biomass before go
to the mills station.
 Biomass mills station - After Crude biomass storage system the biomass will be transported to
the mills system, through conveyor system, integrated like part of the station. These stations
have 2 types of mills one to covert the woods in little pieces and other to mills and convert the
residual sub products of agricultural process in fine particles. It includes the metal detector and
tramp iron magnet, to eliminate iron pieces before go to the mill.
 Mills biomass yard,
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 bucket wheel stacker / reclaimer,

 bulldozers.
 Conveyor to distribute the biomass inside the cover biomass yard.
 Belt conveyors, to deliver the biomass from mills station and distribute into biomass storage
yard, and from it to the Boiler biomass distribution system.
 Biomass handling electro part.
 Biomass handling I&C part.
8.10 TP 08 Quicklime internal handling system to FGD
Quicklime will be deliver into the silo, situated at east of Boilers, by trucks through one conveyor..
Quicklime from silo go through one mixer tank where put water and transferred by pumps to the
FGD located in each Boiler
• Conveyor to the silo
• Quicklime silo
• Water mix tank and mixer
• Pumps to the FGD
• Quicklime handling systems electro part.
• Quicklime handling systems I&C part.
8.11 TP 12 Ash external handling system
Have 2 ashyard;
 Internal ashyard one located in the PP area, with small capacity
 Definitive ash storage, located outside of the PP but inside the IP to storage all the ash for 6
years.
The open internal Ashyard consist in one reinforced concrete recipient, waterproofing floor, separated
in 3 sections:
 One section for Biomass Ash, more bigly, in base of the operation time programed with biomass
fuel.
 Other section for Coal or mix operation Ash.
 Other section for the FGD ash with gypsum.
To these 3 section the Ash will be transported by conveyors from the bottom ash point, and FGD point
and by pipes impulse by air from the Electrofilters and from Multicyclon (if have burning biomass only) in
Boiler area, and from these 3 sections, the Ash will be transported by trucks to the definitive storage
area, or to the place where can be used, the biomass like fertilizer and the coal to use in the bricks
production.
The open definitive storage area consists in 2 pools, waterproofing floor, to guarantee not
contamination to the ground, and with capacity for storage all ashes by 6 years. Occupied area of 8 ha
into the IP limits, in the IP areas CV-12, CV8, CV7, CV11, CV6, CV 5.
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8.12 Lifting Equipments
Crane, lift and lifting equipments will be installed to meet operational requirements and repair the
equipments in all the Power Plant.
8.13 Ventilating and Air-conditioning system-VAC
The following areas will be equipped with Air-conditioning system:

 The electric switchyard indoor areas of 22-6,6-0,4 kV
 The control room in Machine Hall
 The control room in external technical houses
 The administrative building offices and dinning room
 The offices in the Warehouse and workshop buildings
9 GENERAL DESCRIPTION CIVIL PART
9.1. GENERAL LAYOUT

9.1.1. Arrangement of plant layout
Arrangement of plant layout is shown on the drawing 1-VA0-CC-50003-01 “Layout of Power Plant-
rev 03”.
- The main powerhouse includes turbine house, coal bunker, boiler house, electrostatic
precipitator (ESP), FGD and De-NOx (if the NOx emission not meets the Vietnam Environment
Regulation), chimney and main technical areas of the power plant. This is the most important items
of thermal power plant, so arrangement of these items in the central area will be very convenient for
the management and operation-repair work items of the power plant in the future.
- In main powerhouse area will be arranged with main hall of two units, located in the east part.
- Switchyard is located in the south-eastern direction of main hall. Administration building,
storage and repair workshops are arranged in the north-east direction and water treatment area in
the east direction.
- Coalyard with coal crusher is arranging in the west-north direction.
- Ashyard of the power plant is arranged in the west direction.
- Fuel light oil storage of the power plant is arranged in the south-west direction of main
powerhouse.
- Pyrolysis Plant is arranged in the west-south direction.
General layout of the power plant arranged reasonably and closely together with internal
transportation system and main, auxiliary work items will ensure to manage and maintain the power
plant well.
9.2. BASES OF CONSTRUCTION DESIGN

9.2.1. Design method and standard
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9.2.1.1. Design method

- Reinforced concrete, pre-stressed concrete and steel structure will be designed by the method
of calculation of stress or working stress of each structure.
- Design software’s have been used widely in Vietnam and in the world as STAAD3, SAP2000,
Autodesk Land, Geoslope, etc.
- Elevation and coordinate systems VN2000 of Vietnam will be used in design for the power plant.
9.2.1.2. Design standard
All design and construction work items of the project will comply with current standards, codes of
Vietnam.
In addition, the Ministry of Construction also issued circulars 18/2010/TT- BXD dated 15/10/2010 on
the application of regulations and standards in construction activities in Vietnam.
9.2.2. Load and Impact
9.2.2.1. Static Load
Static load including self-weight of structures and all materials and equipment attached on it were
determined according to corresponding design standard. Unless otherwise specified, unit weight of
the materials used in calculation of static loads is given as follows:
- Reinforced concrete 2,500 kg/m3
- Normal concrete 2,300 kg/m3
- Steel 7,850 kg/m3
- Wood 770 kg/m3
- Natural land 1,730 kg/m3
- Water 1,000 kg/m3
9.2.2.2. Dynamic load
Dynamic design load (including earthquake load, wind, vehicles, etc.) must be not less than the
values specified in the corresponding design codes.
9.2.2.3. Wind load
All-important items are designed strength-resistance and stability in the two stages of installation
and operation. Wind load is defined in accordance with "Design standard of load and impact, TCVN
2737-95". The project is located in the wind region II.B, standard wind pressure q = 95 daN/m2. For
load related to equipment, data will be provided by the manufacturer.
9.2.2.4. Requirements of earthquake resistance design
According to Vietnamese Construction Standard TCXDVN 375:2006, Lac Thinh thermal power plant
is located in the earthquake region - grade 7 (seismic scale MSK-64), peak ground acceleration agR
= 0.0964 g. Seismic resistance solutions in design according to regulations shall be applied for
important items.
9.3. GROUND ELEVATION AND GROUND LEVELING SOLUTION
9.3.1. Selection of leveling elevation of the power plant
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Ground leveling elevation of the power plant is selected based on technical as well as economic
aspects. The selection of reasonable ground leveling elevation will be convenient to exploit natural
soil and reduce construction cost.
The following factors shall be considered for selecting ground-leveling elevation.
- Maximum water level in combination with wave (by wind) in the nearby lake at the south.
- Maximum inundated water level at the power plant area;
- Intake and discharge capability of the power plant;
- Natural topography elevation of the area;
- Connection of transportation from the power plant area to outside;
- Quantity of excavation/embankment of foundation of the power plant.
In addition, basement elevation of the power plant must be added 1,8 - 2,4 m (according to standard
14TCN130:2002).
At this stage, preliminary ground leveling elevation of the power plant can be chosen around 65,0
m.
9.3.2. Solution for ground leveling
According to the topography survey values, structure of upper stratum is silty clay contains laterite
grit, gray and grayish yellow in color, very stiff in state. Therefore, ground leveling solution must be
suitable with soil type in the power plant area. In addition, it is required to investigate, survey and
assess the reserve and quality of borrow and quarry resources expected for ground leveling of the
power plant.
Ground leveling work must comply with Vietnamese standard on testing and acceptance of earth
and rockwork. Construction method of ground leveling work will be submitted by construction
contractor and approved by project owner and consultant.
Specify quantity of excavation/embankment will be determined in the next stage when topography
survey is implemented.
9.4. MAIN CONSTRUCTION METHODS
9.4.1. Solutions for architecture
In order to have overall seasonable solutions for architectural planning of the power plant, it is
necessary to pay attention to location of the units in the overall plant in particular and the power
plant in the region in general. From that may be select shape, architecture and structure for each
item appropriately to be able constructing and erecting as well as maintaining easily during
operation process.
Layout arrangement of each item must be compatible with power lines of the system. Solutions for
architecture should be designed airily, stably, beautifully, and economically, will not affect to the
production process of the power plant.
The selected colors shall be harmonious and suitable with function, use purpose of each item and
overall color of the power plant as well as landscape and regional climate.
Materials used to build the power plant are selected to utilize available materials in local area
maximally to reduce construction costs based on the principle of ensuring the quality requirements
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for the project. Imported material must comply with design requirements. Anti-corrosion,
waterproofing materials are used suitably for technical requirements of each item proposed.
Door types:
- Windows: There are mainly aluminum frame glass windows, sun-proof and heat insulation
stained glass, except glass manufacturing room, windows are used to get light, so it should be
made of translucent glass, high strength with splinter proof steel mesh.
- Doors: Mechanical, manufacture workshop will be fit with steel doors, finished with stainless
steel and covered with color paint. Office buildings, service general rooms and guardhouses will be
fit doors with glass aluminum frame.
- Rolling door controlled by motor with aluminum or steel frame will be installed at warehouse,
manufacturing and operation rooms.
- Fire protection doors will be installed at control, computer rooms, etc.
9.4.2. Solution for structures
Load bearing structure for the project will be mainly reinforced concrete structures and steel
framework.
Reinforced concrete structure will be applied to the foundation, frame of buildings and some special
items such as limestone silo, chimney, etc. Construction method of the structure is not complex, it is
recommended to utilize local materials with low cost and popular application. However, the structure
also has major disadvantages that it depends very much on weather, construction time. This
structure of reinforced concrete will be applied to items such as Administration building, water
treatment house, foundation types, foundation of tank, support frame of coal conveyor, etc.
The second most common structures are steel. Those structure types have the advantage of
lightweight, high strength, so they should be applied to items with large width, high floor height. In
addition, steel structures manufactured at workshop should shorten construction time. However, the
disadvantage that is, steel structures have high cost and must be maintained periodically. The
structural form is applied to storage of dry coal, steel frame for boiler house and main powerhouse
plant body, central control room, etc.
9.4.3. Solutions for foundation
Proposed solutions for foundation are based on scale of items, work load and topography, geology
characteristic of the region. All constructions of Lac Thinh thermal power plant lay on silty clay
containning laterite grit, gray and grayish yellow in color, very stiff in state. This layer is evenly
distributed throughout the survey area with large variation of thickness from 2,5 m to 9,5 m. This
layer has an medium load capacity to high, located near the ground surface, can be used as the
foundation for contruction with load from medium to high, depending on location. So that, it is
expected to mainly use solutions on foundation as shallow foundation with sand compaction for soil
improvement and just use the deep foundation depending on location of work, just in case of very
high load.
9.4.3.1. Shallow foundation
For low load items such as fire pump station, diesel room, compressed air station, control room, etc.
foundation of these items are usually placed directly on natural ground compacted to design
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density. In the case of soft ground, it is necessary to consider foundation consolidation and sand
compaction for soil improvement. During the construction process it is required to have methods
against flowing of water and sand into the foundation pit.
9.4.3.2. Deep foundation
Pile foundation system is divided into two main types:
- Bored pile
- Precast concrete pile
Bored piles are used for heavy weighted items such as main powerhouse area, turbine foundation,
boiler foundation, chimney, central control room, etc.
Precast concrete piles are used for medium weight items, usually including items as follows: Water
treatment room, dry coal store, limestone storage, warehouses, etc.
For all items with foundation below underground water table and concrete placement into many lifts,
waterstops shall be placed at construction joints.
Foundation waterproofing of some items must comply with design requirements, especially
foundation items under underground water table. Surface of foundation of reinforced concrete tanks
should be painted by bitumen and stick by geotextile layer. Floor need to cover with waterproofing
membrane to prevent water condensation.
9.5. MAIN CONSTRUCTION ITEMS
9.5.1. Machine hall
Dimension: 39,8m x 42,1m; 3 floors
Refer: drawing 3-VAO-TB-50060-02 “Proposal machine hall”
Is a load bearing frame structure of shaped steels associated each other by bracing to strengthen
the overall hardness and reduce vibration during the operation process. Division wall and enclosing
wall will be covered with double-layer colored iron and heat insulation layer. The base of wall is
provided with enclosed wall of reinforced concrete. Windows and doors are all flameproof type.
Translucent sheet will be covered on the roof and surrounding walls in order to further increase the
light in the house serving for manufacturing process. The ventilation fan will be installed on the roof
to reduce temperature of the devices at work.
Surrounding wall, it will be constructed by solid brick in to against fire for electricity equipment and
control rooms. Outside the wall, it is covered additionally by a tole layer.
Separation wall inside the room will be made of brick, finished by mortar. Around the room will set
up steel doors (for movement) and glass aluminum windows (at working rooms, toilet rooms and
staircase) for purpose of getting light and ventilation.
This building shall be equipped with a traveling overhead crane.
Foundation shall be on bored piles.
9.5.2. Boiler house
Dimension: 19m x 20,4m x 2 units;
Boiler house is independent for each Unit, and is a load bearing structure of shaped steels
associated with space-bracing system, above the roof is arranged with heat insulation iron. The
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entire steel frame, columns, beams, braces, floors, walkways, stairs, handrails and all other steel
structures will be designed according to the rules and regulations of the boiler manufacturer.
Connecting the 2 boiler houses is the roof of the ash silo.
Elevation of the roof is 25,7m. Two boiler houses are connected at the back side by a hall, with 2
bridges to the machine hall.
Foundations of the boiler is planned to be bored piles.
9.5.3. Chimney
Lac Thinh thermal power plant is designed with one proposed chimney height of about 60 m.
Bearing body of the chimney is made of reinforced concrete with 260 mm thickness.
Chimney includes parts as follows:
- The inside of chimney is made of steel
- Elevator, staircase, handrails and operation floor
Load bearing shell of the chimney is made of reinforced concrete. Size of the reinforced concrete
shell is determined in accordance with technical requirements, also must withstand the impact of
loads during construction and operation stages, including the gravity load, wind, earthquake loads. It
also needs to consider fluctuation of the chimney itself as well as heat stress.
The inside of the chimney is made of steel, size of steel pipe is determined from the calculation
volume and temperature as well as speed of smoke exhausted at top chimney, forced smoke
pressure at the bottom and friction loss, resistance force inside the chimney. The outside steel part
of the chimney will be covered by glass silk heat insulation, the inside of the steel part of chimney
contacting directly with exhaust will be coated by heat and acid insulation Pennguard layer.
The chimney is equipped with communication system, aviation signal, lighting and lightning
protection systems.
Since this is special structure with great height, so traditional loads transmitted to foundations in
working process is very high. Foundation of the chimney is designed as a circle shape foundation
placed on bored pile of reinforced concrete capable of bearing all loads transmitted from the
chimney during the construction and operation processes.
9.6. OTHER AUXILIARY ITEMS
9.6.1. Chemical water treatment plant
Refer: drawing
Dimension:
According to the drawing of general power plant layout, water treatment plants are located on an
area of 2.1 ha including items as given below:
- Water treatment house:
The water treatment plant is built with covering structures. The laboratory structure is made of
reinforced concrete frame, foundation system of reinforced concrete. Column foundation is made of
concrete in combination with beam bracing system supported with steel brace on the wall.
Foundation of equipment in the house and ditch on the floor are made of reinforced concrete.
Surrounding wall is built by brick or concrete, roof is made of reinforced with heat insulation panels.
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Water treatment house has 2 stories. First stair is including: processing equipment room, laboratory
room, working room, chemical basin and toilet area. The second stair (only above working room and
laboratory room) is controlling room and electric room.
Floors and walls of the chemical basin is over coated and slabed by acid insulation tiles.
- Water tank system
The water treatment area arranges with demineralizing tanks, filtered water tanks, backwash water
tanks, and domestic water tanks. These tanks are made of steel for big volume tanks or reinforced
concrete with waterproof mortar plastered for both inside and outside. Inside of the tank is also
painted with waterproofing and corrosion resistant coat epoxy. Reinforced concrete slab or pile
foundation will be applied suitably depending on the composition of each tank.
9.6.2. Wastewater treatment plant
Refer: drawing
Dimension:
According to drawing of general power plant layout, waste water treatment plant will be used to
collect and separate the different kinds of waste water and will be located on land area of the Water
Treatment Plant, including items as followings:
- Wastewater treatment house:
Similar to the water treatment house, the wastewater treatment house is built with covering
structures. The house structure is made of reinforced concrete frame, foundation system of
reinforced concrete. Column foundation is made of concrete in combination with beam bracing
system supported with steel brace on the wall. Foundation of equipment in the house and ditch on
the floor are made of reinforced concrete. Surrounding wall is built by brick or concrete, roof is made
of reinforced with heat insulation panels.
Chemical basin is located in the first stair of wastewater treatment house. Floors and walls of the
chemical basin is overcoated and slabed by acid insulation tiles.
- Water tank system
The wastewater treatment area arranges oil dissociation tanks, wastewater tank, pH adjustment
tank, backwash water tanks, sedimentation tank. These tanks are made of steel and coated with
waterproof mortar for both inside and outside. Inside of the tanks are also painted with
waterproofing and corrosion resistant coat epoxy. . Reinforced concrete slab or pile foundation will
be applied suitably depending on the composition of each tank.
9.6.3. Cooling tower system
Refer: drawing 3-VAO-TB-50076-02 “Cooling water system”
Dimension:77,6m x 15,2m. Including: 2 towers at the side and 1 bump house in the middle.
Lac Thinh thermal power plant project will use one-through circulation cooling method. After cooling
the condenser, water will be discharged again into the river point by outtake close channel.
This building shall house the main cooling water pumps, and other complementary equipment. The
design and construction of the building shall be same as described in steam turbine house, but with
more simple walls, semi-indoor type.
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Building shall use the same overhead traveling crane that in Machine House, and if necessary,
hoists for the erection and maintenance of the equipment house shall be provided.
As the bottom floor of this housing is lower than the buildings nearby, there shall be a drain pit,
inside the building. This pit shall be so designed that any leakage coming from cooling water system
will be immediately discharged by means of pumps in sufficient and even oversized capacity.
Floors of Cooling Water Pump House will be suitable industrial type of floor.
Cooling tower system is divided into two parts:
- The pump station, located in the middle, is made of reinforced concrete, including roof beam
support and iron roof. To load, upload, install and repair equipment inside the pump station can be
using the crane on top. Erection floor is designed in two sections: reinforced concrete floor and
pump floor. The remaining floor arranges pump valve and steel grid frame. Floors and structural
component placed on the floor are supported by reinforced concrete beams. The beams overlap the
border wall and intermediate columns of the power plant.
- The cooling towers:
 Underground part is the reinforced concrete tanks with 2,0m depth, sloped to the rear. The
bump from the bump station suck water from these tanks
 The upper part is the cooling towers
9.6.4. Administrative building

- Refer: drawing 3-VAO-CB-50083-01
- Number of stories: 2
- Dimension: 33,5m x 21,5m
- Structure: reinforced concrete
- The administrative building is located next to main gate at north part of Power plant area.
- The administrative building is designed according to compact type; reinforced concrete structure
is supported on reinforced concrete basement. Foundation is designed as shallow reinforced
concrete foundation.
- Administrative building includes working rooms of company leader and administrative staffs;
living room, dining room, service room, meeting room, conference hall, office, archive, etc. It is requ
Dressing room included inside:
- Dimension: 43,5m x 20m
- This is one building with one level and in prefabricated concrete structure on reinforced concrete
foundations to use for service changing of power plant staff.
- Consist in room with changing facilities and individual dressing cabinets depending of number of
staff in plant, and bathroom facilities in quantity enough to permit service for all staff. Roof structure
shall be constructed by steel supports and covered by aluminium sandwich panel.
- Finishing Schedule
 Floor: Terrazzo covering for offices ceramic covering for wet areas
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 Walls: Plastic paint over cement-sand based plaster, ceramic covering up to the top level of
interior door for wet areas.
 Doors and Windows: Windows shall be in aluminium and provide enough natural lighten and
ventilation. Entrance doors shall be constructed in steel. Office's doors shall be made of
wood.
 In order to wash the building's floor, grills ducts shall build up.
ired to pay due attention to architecture and overall landscape.
9.6.5. Coal yard

Refer: drawing 3-VAO-TB-50066-01
Dimension: 145m x 50m
Coal yard is a bearing structure with shell roof system placed on steel columns and beams. Roof
structure is arch system of steel frame. Roof, both cheek walls and flank wall are covered by noise
insulation iron placed on baulk system. Flank is blank for operation and maintenance of stockpiler.
Frame foundation of coal store is reinforced concrete of bored or driven pile types. Along both side
of dry coal store, there arranges reinforced concrete foundation system placed on reinforced
concrete piles to support the stockpiler, unstockpiler and coal conveyor.
Dry coal basement slopes down to both sides to drain water, there is a closed ditch system around
coal store collecting and treating preliminarily wastewater.
On the right side of the coal yard is an open yard, is the coal crusher area.
9.6.6. Ash yard
Refer: drawing 3-VAO-TB-50069-01
Dimension: 90m x 52m including: 15,5m x 24m (Gypsum ashyard), 15,5m x 24m (biomass
ashyard), 31m x 24m (coal ashyard) + 4 second stage storage with 120x 80 m each, located in IP
area.
The ash-mixing bunker (two for fly ash storage and one for slag storage) shall be constructed as a
reinforced concrete structure base and steel silos having the capacity sufficient to meet the
technological requirements. Inside or beside the ash-mixing bunker house, shall additionally design
and construct the structural parts necessary for the installation of conditioning system with a
capacity sufficient (for addition of water) to condition all of the ash output of the plant.
A flushing system and its drainage shall be provided for cleaning of the building.
In Ashyard at the discharge end of fixed conveyor will be approx. 100 m long conveyor system
which will be erected gradually as the ash builds up at the disposal site, and then a mobile boom
conveyor from which the ash discharges.
The Ashyard is formed by reinforced concrete semi-buried closed recipients to storage the Ash, is in
pond, and will have pit with access ramp for bulldozer.
The ash yard is located at northwest of the power plant with area of 0.47ha.
Dam of ash yard will be embanked with solid earth, consolidated with clay layer and membrane. In
next steps of the development of the project can be have other use of ash to guarantee the storage
of ash, for the life time of Plant.
Project Name:
Waterproofing solutions for ash yard:

- It is required to have waterproofing solutions at the highest level for ash yard in order to protect
the environment. Basement of ash yard will be compacted and covered with thick clay layer and
waterproofing lining.
- Waterproofing membrane of slag dump is made of materials such as PVC, HDPE or geotextile
coated with impervious bitumen (widely in the world).
- In addition, project owner will have plans of management, operation and exploitation of slag
dump such as utilization of slag for production of lightweight brick to minimize the impact to natural
and socioeconomic environment.
9.6.7. Light Fuel Oil House
- Refer: drawing 3-VAO-TB-50071-01
- Dimension: 20m x 10m
- Light fuel oil house shall include reinforced concrete foundations for light fuel oil storage and
fuel oil pump station, and different rooms for the electric and control devices in one building.
- The retention concrete bund walls around the storage tanks and stair with handrail shall be
foreseen to permit the access to each retention area. Location of the light fuel oil area will be
according NFPA.
- The fuel oil pump station will be installed inside a steel structure building and roofing. In this
building shall be room for transformers. The cadding, roofing, doors, and windows shall be
complimenting the same conditions.
- Where needed ground slab shall be coated with a hydrocarbon resistant paint.
- A buried reinforced concrete fuel oil separator pit, with enough capacity, shall be installed in the
fuel area.
- The fuel oil unloading area shall be protected by a structural steel open shelter with single skin
roof cladding.
9.6.8. Gate houses:
- There are 2 types of gatehouse: main personel gatehouse and logistic gatehouse
- Refer: drawing 3-VAO-CB-50086-01 and 3-VAO-CB-50087-01
- Dimension: main personel gatehouse (14m x 6m) and logistic gatehouse (21m x 6m)
- Gate house shall be contructed in reinforced concrete with a functional and aesthetic design in
line with its purpose. Outdoors and windows will be aluminium, double glazing with air gap in
between. Floor shall be covered with artificial marble. Walls will be constructed with brick or hollow
concrete block work with plastering and plastic paint on interior surfaces. Exterior surfaces and roof
will be covered similar to the administration buiding. Indoors will be made of wood.
- The main gate shall be motorized and be operated from the gate house. At the entrance, a
structure shall be provided in accordance with relative standards and connected to the exterior main
systems.
9.6.9. Dressing room:
- Dimension: 43,5m x 20m
Project Name:
- This is one building with one level and in prefabricated concrete structure on reinforced concrete
foundations to use for service changing of power plant staff.
- Consist in room with changing facilities and individual dressing cabinets depending of number of
staff in plant, and bathroom facilities in quantity enough to permit service for all staff. Roof structure
shall be constructed by steel supports and covered by aluminium sandwich panel.
Floor: Terrazzo covering for offices ceramic covering for wet areas
Walls: Plastic paint over cement-sand based plaster, ceramic covering up to the top level of
Doors and Windows: Windows shall be in aluminium and provide enough natural lighten and
ventilation. Entrance doors shall be constructed in steel. Office's doors shall be made of wood.
In order to wash the building's floor, grills ducts shall build up.
9.6.10. Workshop:
- Dimension: 40m x 16m; 2 floors
- One building totally to 640 m2 floor area shall be constructed in prefabricated concrete structure
on reinforced concrete foundations.
- One of these part shall house the mechanical and welding workshop. Maintenance workshop for
turbine and boilers, and workers locker rooms, shower with cup-board, washbasin (enough quantity)
for each. This building shall be equipped with a traveling overhead crane.
- The other part of building shall house the electrical and instrumentation workshop. This building
shall be equipped with a monorail.
- Building roof shall be such as mentioned in the subject Warehouse.
- Finishing Schedule:
 Floor : Industrial paint for main hole, Terrazzo covering for offices, ceramic covering for wet
areas
 Doors and Windows: Windows shall be in aluminium, doors at locker room locations in wood
and other locations (entrance) in steel profiles and plates.
 In order to wash the building's floor, graduated channels shall build up.
 Concrete blocks, plastered and plastic painted. Louvers shall be provided at exterior walls for
natural ventilation.
 Electrical, telephone, heating, fire fighting (fire cabinets with hoses), and potable water
installations for the building shall be provided in accordance with relevant standards and
connected to exterior main systems.
9.6.11. Warehouse
- Dimension: 40mx30m, with an attached open storage are 40m x 10m
Project Name:
- These shall be one building totally to 1600 m2 floor area and in prefabricated concrete structure
on reinforced concrete foundations. Roof structure shall be constructed by steel supports and
covered by aluminum sandwich panel. All doors, windows, roof and floor shall be complimented by
standard conditions
 Floor: Industrial paint for main hole, Terrazzo covering for offices, ceramic covering for wet
areas
 Doors and Windows: Windows shall be in aluminum and provide enough natural lighten and
ventilation. Entrance doors shall be constructed in steel. Office's doors shall be made of
wood.
 In order to wash the building's floor, grills ducts shall build up.
 A monorail shall be provided for vehicle entrance door for loading/ unloading purposes
inside the building.
 Permanent racks shall be provided to store light materials. Building electrical, telephone,
heating, fire fighting (fire cabinets with hoses), and potable water installations shall be
provided in accordance with relevant standards and connected to exterior main systems.
9.6.12. Pyrolysis plant:
- Pyrolysis plant shall be include:
 Monitoring room.
 Waste pre-processing.
 Heating solution tank.
 Reactor
 Cooling tower
 Gas clarification and Scrubbing.
 Carbon black granulating and processing system.
9.6.13. Internal roads:
- Internal roads will be constructed in accordance with technical specifications.
- However, walkways, areas around administration building will be paved using decorative
prefabricated concrete palates instead of concrete.
- Dimensions of road border blocks will be in accordfance with the srandards of Vietnamese
General Directorate of Highways.
9.6.14. Rainwater drainage system
9.6.14.1. Rainwater collection system
Surface water drainage system will collect rainwater from the grass, roof drainage system and road
and lead it into rainwater external system. Construction location of the power plant is sloped from
the north to the south, next to the Farm Lake, and is part of Lac Thinh Industrial Park. For this
Project Name:
reason the external system of rainwater system is included into the development of this industrial
zone or just simply flow to the river.
9.6.14.2. Coal contaminated wastewater collection system
Rainwater and wastewater in coal storage area is collected and treated separately. Wastewater in
this area includes rainwater in open coal-yard, coal warehouse roof, water in coal, equipment
washing water of coal warehouse etc. The water collected by reinforced concrete closed sewerage
system and manholes will be conveyed into a preliminary sedimentation tank. Preliminarily treated
water will be discharged to the general wastewater treatment area of the plant.
9.6.14.3. Oil contaminated wastewater collection system
The system includes underground sewer system and other underground sump, pump station from
items such as switchyard, oil storage area. Water and oil will be separated. Contaminated rainwater
will be conveyed to general treatment plant of the project.
9.6.14.4. Chemical contaminated wastewater collection system
Chemical contaminated wastewater generated from installation of battery room, demineralization
room, etc. will flow to the neutralization pit and discharge through general sewage system after
treated by chemicals.
10 WATER AND FUEL ANALYSIS TABLES

10.1 TREATED WATER (inlet to the Water Treatment Plant)
- pH value: 6,0 -8,5
- Suspended material: less than 1ppm at outlet coagulation-clarification tank
10.2 DEMI WATER

3
Net Output of Treated Water m /24 hours 1)
Power Consumption kW 1)
Demineralised Water Quality:
pH at 25 C 6.5- 7.5
Specific Conductivity at 25 C µS/cm < 0.2
Silica as SiO2 µg/kg ＜10
Sodium µg/kg ＜3
Chloride µg/kg <3
Sulphate µg/kg <3
Iron µg/kg < 10
Total Organic Carbon (TOC) µg/kg < 100
Project Name:
10.3 STEAM PURITY
1)
HP Steam:
2)
Conductivity after cation exchanger μs/cm < 0.1
2)
Silica as SiO2 μg/kg ＜10
2)
pH at 25 C 6.5- 7.5
2)
Sodium μg/kg ＜3
Chlorides μg/kg ＜3
2)
Sulphides μg/kg ＜3
2)
Common Organic Carbone μg/kg ＜ 100

2)
Ferrum compounds μg/kg ＜ 10

2)
Cuprum compounds μg/kg ＜1

2)
10.4 LIGH OIL FUEL
Characteristic of Light Oil grade ASTM No. 2 according to 2B TCVN 5689:2005 with
heat value 10.800 kcal/kg, belong to oil grade 2B TCVN 6329:2002
No. SPECIFICATION UNIT LIMIT TEST METHOD
1 Heat value Kcal/kg ≥ 10 800

2 Sulfur content, max % wt 0.05 0.25 ASTM D4294-03
3 Cetan index , min - 46 ASTM D976-04a
0
4 Batch distillation component: C 360 ASTM D86-04b
90% reclaim, max
0
5 Flash point, min C 55 ASTM D93-02a
0 0
6 Kinematics viscosity at 40 C cSt ( E) 40-60 (2-2.5) ASTM D445-04ε1
7 Carbon residue of 10% % wt 0.3 ASTM D198-01
distillation residue / D4530-03
0
8 Pour point, max C +6 ASTM D97-04
9 Ash content, max % wt 0.01 ASTM D482-03
10 Water by distillation, max mg/kg 200 ASTM E203
11 Granular admixture, max mg/l 10 ASTM D2276-00
0
12 Cu corrosion at 50 C/3h, max number 1 ASTM D130-04
0
13 Density at 15 C kg/l 0.820÷0.860 ASTM D1298-99ε2
14 Lublicity, max μm 460 ASTM D6079-04
15 External view - Clean, crystal Check by sight
10.5 ABSORBENT
Quicklime, CaO
N0 Name of index Parameter Method of analysis

( Vietnamese
standard)
Project Name:
01 Character of product In the form of bright white TCVN 7131:2002

powder
02 Fineness after sieving : 99.16% TCVN 7131: 2002
80 µm(micro m)
03 Content of CaO(I. class) 83% TCVN 7131:2002
04 Content of CaO(II.class) 73.5% TCVN 7131:2002
05 Content of Fe2O3 0.14% TCVN 7131: 2002
06 Content of Al2O3 0.20% TCVN 7131: 2002
07 Content of SiO2 0.66% TCVN 7131:2002
08 moitures 0.1% TCVN 7131: 2002
09 Content of MgO 0.64% TCVN 7131: 2002
10 Content of insoluble chemicals in 0.11% TCVN 7131:2002
HCL
10.6 COAL
The used coal will be type 6b, (product number HG11B) with following characteristics:
No SPECIFICATION UNIT LIMIT TEST METHOD

1 Size mm 0 - 15
2 Total moisture (as recieved) % 12
3 Volatile mater (dry basic) % 6,5
4 Total sulfur, (dry basic) % 0,7
5 Gross calorifie value, (dry basic), Kcal/kg 4,400
10.7 BIOMASS
No SPECIFICATION UNIT LIMIT TEST METHOD

Acacia wood analysis
Total moisture (wet basis) % 11,99
Ash contents (dry basis) % 1,12
Gross caloric basis (dry basis) Kcal/kg 4 454
Rice husk
Gross caloric basis (dry basis) % 3 640
Coffee husk
Gross caloric basis (dry basis) % 4 075
11 DRAWINGS:
11.1 SCHEMES AND MECHANICAL-CIVIL DRAWINGS
In Annex 2- Drawings List

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Project Name:

2 x 25MW LAC THINH COGENERATION THERMAL

Changes and addition HCMC Office O. Duran

Project Stage: Notes: Page No.:

Basic Design Documentation 1 of 75

I – PROJECT GENERAL INFORMATION

Project specification: Cogeneration Thermal Power Plant.

Investor: BTG HOLDING S.R.O GROUP

Site location: Lac Thinh Industrial Park (Phase 1),

2 BASIC DATA CHARACTERIZING PROJECT

I- Power plant equipment consists of :

 2 pcs of Speeder Sprocket type Combustion Boilers and auxiliary systems.

2.1 SPECIFICATION OF TECHNICAL AND PRODUCTION

In Annex 1- Detail Description

2.2 SPECIFICATION OF INLET PRODUCTS TO COMPLIMENTED

1. Primary fuel source:

2.3 SITE DESCRIPTION

2.4 WASTE FORMATION AND DISPOSAL

2.4.2 Wastes produced during operation of power plant

2.4.3 Rain water

2.4.4 Sanitary waste water

2.4.5 Coal dust waste water

2.4.6 Industrial waste water

3 SUMARIZING OVERVIEW OF SITE FACILITIES

3.2 ELECTRICITY FOR CONSTRUCTION

3.3 JOB SITE ILLUMINATION

3.4 SITE DRAINAGE AND ERECTION CONSIDERATION JOB

3.5 SITE PERSONEL

3.6 TRANSPORT AND SITE ACCESS

3.6.2 Transport at site

3.7 DESCRIPTION OF JOB SITE

3.8 STORAGE AND MATERIAL HANDLING AT SITE – CIVIL PART

3.9 STORAGE AND MATERIAL HANDLING AT SITE – ELECTRICAL

3.9.2 Material storage

compacted and drained, stabilized roads

3.10 SITE MANUFACTURING

III – POWER PLANT DESCRIPTION

4 STRUCTURE OF TECHNOLOGICAL PACKAGES AND CIVIL

4.1 LIST OF TECHNOLOGICAL PACKAGES

TP 13 Chemical Water Treatment Plant

4.2 LIST OF CIVIL OBJECTS

CO Name of civil object

C0125 Pipe Bridges

5 PLANT DESIGN PHILOSOPHY

5.1 BASIC SOLUTION FOR ERECTION STAGE

5.2 BASIC SOLUTION TO USING WATER SOURCES

5.3 BASIC DESCRIPTION FOR TRANSPORT OF MATERIALS

5.4 BASIC SOLUTION TO SEND FINAL PRODUCTION (ELECTRICITY)

In Power Plant project:

a. For the first stage, we have written in the point 3.2:

c. For the third stage:

5.5 BASIC ENVIRONMENTAL SOLUTIONS

Concentration values to guarantee in the Project:

 Dust concentration outlet of Chimney 200 mg/Nm3 based of requirements of QCVN

Parameter Units Value

 The maximum drains water temperature 40 ºC.

25 Total Phosfate ( P ) mg/l 6

 Vibration level in base of QCVN 27:2008/BTNMT.

5.6 OPERATION AND MAINTENANCE PHILOSOFY

A- Duties and responsibilities of each operating group are classified as follows:

6.6.3 Personnel organization structure

Health Safety HSE Assistant Director

Operation Vice- Repair/maintenance Vice Management Vice-

5.6.3 Power Plant Personnel