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Part Details Date 25.09.

19
Part No / Issu FES Mtg F7222910 Model Supplier Name
Part Descripti Cab Mtg Bracket LH Unit Ennore Development Refer
Tool Type Welding Fixture Tool Life 100000 Parts SS Buyer
Tool Size (mm 485*350*25 Sheet thick 5 mm IS 2062
Press Type /
No. off Per Ve
Material Cost Details (A) Con
Lengt Thick Wt. in Rough
Item Material Dia in Breath No. Rate/k Material
S.No h in in Kgs + Machinn
Description Grade mm in mm off g Cost
mm mm 5%Extra g
1 Bottom Plate EN 8 485 350 25 1 34.98 85 2973.22 8.97
2 Leg for Bott p
MS-BRIGHT 32 50 12 0.33 72 288.95 3.00
3 Bkt Mtg Plate EN 8 250 200 90 1 37.09 85 3152.76 4.26
4 Vertical Mtg B EN 8 200 150 30 1 7.42 85 630.55 1.91
5 Slider Pin Di EN 24 25 110 1 0.45 118 52.56 0.00
6 Support Block EN 8 150 150 30 1 5.56 85 472.91 1.48
7 Slider Block St EN 8 130 40 40 1 1.71 85 145.73 0.56
8 Dia 9 Pin EN 24 20 85 2 0.22 118 51.98 1.00
9 Dia 13 Pin EN 24 25 85 4 0.34 118 162.45 0.00
10 Dia 10.5 pin EN 24 25 85 4 0.34 138 189.98 0.00
11 Toggle Clamp 3 638 1914.00
68.52
Total RM Cost (A) 10035.10 21.18
Standard Elements
S.No Element Des Qty UOM Rate / no Cost
1 Fasteners 38 Nos 32 1216.00
85

2 Springs(Chain 2 Mtr 150 300.00


3 Dowels 32 Nos 40 1280.00
4 Polyuruthene 0 Nos 0 0.00
Total Standard Element Cost 2800.00 1800.50
Total Material Cost (A) 12840.0
Other Cost Details ( C ) Recovery Cost Det
S.No Category Time in Hours Cost Per Hour Cost S.No
1 Design Cost 3 500 1500.00 1
2 Assembly Cos 25 50 1250.00 2
0.00
Total Other Cost ( C ) 2750.00
E Sub Total Cost (A+B+C-D) 35400.0 Supplier
Quote By

Si
Total Tool Cost (E+F) 35400.0 Si
Supplier Details
Supplier Name SRI BALAJI FABRICATION WORKS, SIPCOT, HOSUR
Development ReferMr. Mohamad
SS Buyer Mr. Mohamad

Conversion Cost Details (Time in Hours) (B) Surfac


Surfac Coordi e
Heat
e nate Bench LATH Cutting CNC Finishi Jig
Treatmen SG2 CG WEDM
Grindi Drillin work E Charge Milling ng- Boring
t
ng g Blackni
9.53 6.00 6.00 0.00 2.00 34.98 0.00
ng 4.00
0.00 2.00 3.00 3.81 4.01 0.00
4.53 5.00 5.00 35.24 2.00 37.09 0.00 3.00
2.03 3.00 3.00 7.05 1.00 7.42 2.00 0.00 2.00
0.00 3.00 3.00 0.42 0.45 0.00 2.00
1.58 3.00 3.00 5.29 1.00 5.56 2.50 0.00 2.00
0.60 3.00 3.00 1.63 2.00 1.71 0.00 2.00
0.00 0.00 0.00 2.00 2.00 3.00 0.00 0.00
0.00 0.00 0.00 1.31 5.00 6.00 1.38 0.00 0.00
0.00 0.00 0.00 1.31 4.00 6.00 1.38 0.00 0.00

18.26 25 26 58.05 8 11 15 93.98 0.00 4.5 0 15


Cost Per Hour
80 50 50 60 90 110 130 20 220 400 30 200
Total Cost

1460.5 1250 1300 3482.98 720 1210 1950 1879.57 0 1800 0 3000
Total Conversion Cost (B) 19850
Recovery Cost Details (Applicable for Obsolescence / Modification Tool) (D)
Category Cost
Recovery of RM Cost
Recovery of Other items

Total Recovery Cost (D) 0


SRI BALAJI FABRICATION WORKS, SIPCOT, HOSUR Settled by
K.Sekar. Name k.sekar

Sign/Date Settled by
Sign/Date Settled by
Slot open to be neecd to
Moveable stopper-Both Leg

Moveable stopper Machining to be need


-Both stopper
Part Details Date 25.09.19 Su
Part No / Iss FES Mtg F7222910 Model Supplier Name
Part Descrip Cab Mtg Bracket LH Unit Ennore Development Ref
Tool Type Checking Gauge Tool Life 100000 Parts SS Buyer
Tool Size (m 485*350*25 Sheet thick5 mm IS 2062
Press Type /
No. off Per V
Material Cost Details (A) Conversion Cost
Wt. in Surfac Coord
Item Dia Lengt Breat Thic Rough
S.N Materia No. Kgs + Rate/ Material e inate
Descriptio in h in h in k in Machin
o l Grade off 5%Ext kg Cost Grindi Drillin
n mm mm mm mm ng
ra ng g

1 Bottom Plat EN 8 485 350 25 1 34.98 85 2973.22 8.97 9.53 6.00


2 Leg for Bott
MS-BRIGHT32 50 12 0.33 72 288.95 3.00 0.00 2.00
3 Bkt Mtg Plat EN 8 250 200 90 1 37.09 85 3152.76 4.26 4.53 5.00
4 Vertical Mtg EN 8 200 150 30 1 7.42 85 630.55 1.91 2.03 3.00
5 Slider Pin EN 24 25 110 1 0.45 118 52.56 0.00 0.00 2.00
6 Support Blo EN 8 150 150 30 1 5.56 85 472.91 1.48 1.58 2.00
7 Slider Block EN 8 130 40 40 1 1.71 85 145.73 0.56 0.60 2.00
8 Angle Suppo EN 8 250 85 20 1 3.50 85 297.76 1.32 1.40 2.00
9 Cross Conto EN 8 250 50 20 2 4.12 85 700.61 1.74 1.85 2.00
10 Dia 13 pin EN 24 25 85 4 0.34 118 162.45 0.00 0.00 0.00
11 Dia 10.5 pin EN 24 25 85 4 0.34 118 162.45 0.00 0.00 0.00
12 Dia 9 Pin EN 24 20 85 2 0.22 118 51.98 0.00 0.00 0.00
13 Toggle Clamp 0 638 0.00
68.52
Total RM Cost (A) 9091.94 23.24 21.50 26
Standard Elements C
S.No Element De Qty UOM Rate / no Cost
1 Fasteners 38 Nos 32 1216.00
85 80 50

2 Springs(Chai 2 Mtr 150 300.00


3 Dowels 32 Nos 40 1280.00
4 Polyuruthen 0 Nos 0 0.00
Total Standard Element Cost 2800.00 1975.3 1720 1300
Total Material Cost (A) 11890.0 Total Con
Other Cost Details ( C ) Recovery Cost Details (Applicab
S.No Category Time in Hours Cost Per Hour Cost S.No
1 Design Cost 3 500 1500.00 1 Recovery of RM Cost
2 Assembly C 25 50 1250.00 2 Recovery of Other items
3 CMM 5 500 2500.00
Total Other Cost ( C ) 5250.00 Total Rec
E Sub Total Cost (A+B+C-D) 41200.0 Supplier
SRI BALAJI FABRICATION WORKS
Quote By K.Sekar.

Sign/Date
Total Tool Cost (E+F) 41200.0 Sign/Date
Supplier Details
SRI BALAJI FABRICATION WORKS, SIPCOT, HOSUR
Mr. Mohamad
Mr. Mohamad

Conversion Cost Details (Time in Hours) (B)


Surfac
Cuttin e
Benc Heat CNC
LAT g WED Finishi Jig
h Treatm SG2 CG Millin
HE Charg M ng- Boring
work ent g
e Blackn
ing
6.00 0.00 2.00 34.98 4.00
3.00 3.81 4.01
5.00 35.24 2.00 37.09 3.00
3.00 7.05 1.00 7.42 2.00 2.00
3.00 0.42 0.45 2.00
3.00 5.29 1.00 5.56 2.50 2.00
3.00 1.63 2.00 1.71 2.00
3.00 3.33 3.50 2.00 2.00
3.00 7.83 8.24 2.00 2.00
0.00 1.31 2.00 5.00 6.00 1.38 0.00
0.00 1.31 4.00 6.00 1.38 0.00
0.00 0.42 2.00 3.00

32 67.63 10 11 15 105.72 0.00 8.5 0 19


Cost Per Hour
50 60 90 110 130 20 220 400 30 200
Total Cost

1600 ### 900 1210 1950 2114 0 3400 0 3800


Total Conversion Cost (B) 24030
t Details (Applicable for Obsolescence / Modification Tool) (D)
Category Cost
overy of RM Cost
overy of Other items

Total Recovery Cost (D) 0


AJI FABRICATION WORKS, SIPCOT, HOSUR Settled by
K.Sekar. Name k.sekar

Sign/Date Settled by
Sign/Date Settled by
916 fes Mtg Welding Fixture
Sl no Discription
6 Welding fixture
7 Checking Gauge
Mtg Welding Fixture
Cost
35400.00
41200.00
76600.00