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Boiler 1 Boiler 2

Tanggal
Efisiensi Termal Desain (%) Efisiensi Termal Aktual (%) Efisiensi Termal Desain (%)
1 81 74.95 81
8 81 69.34 81
15 81 77.81 81
22 81 78.21 81
29 81 77.35 81
Rata-Rata (%) 81 75.53 81

82.00
80.00
78.00
76.00

Efisiensi Termal (%)


74.00
72.00
70.00
68.00
66.00
64.00
62.00
0 5 10 15
Tangg
Boiler 2
Efisiensi Termal Aktual (%)
71.55
70.58
74.45
78.62
77.69
74.58

82.00
80.00
78.00
76.00
74.00
72.00
Boi l er 1
70.00 Boi l er 2
68.00 Des ai n

66.00
64.00
62.00
0 5 10 15 20 25 30 35
Tanggal
Boiler 1
Tanggal Jumlah Steam (MT) Temperature Steam (Cel) Tekanan Steam (Mpa)
1 1531.00 437.04 3.53
8 1475.00 439.62 3.53
15 1303.00 439.54 3.53
22 1367.00 441.7 3.53
29 988.00 438.41 3.52
Rata-Rata (%) 1219.33 439.88 3.53
80.00 74.95 77.81 78.21 77.81
77.35 80.00 74.95
69.34 69.34
70.00 70.00
60.00 60.00
50.00 50.00
40.00 40.00
Value

Value
30.00 Efis i ens i Terma l 30.00
20.00 Coa l /Steam
20.00 12.83 13.31
10.00 11.9
0.21 10.00
0.22 0.20
0.00 0.19 0.00
1 0.19
2 1
3 2
4 3
5
Minggu Ke Minggu K

Boiler 2
Tanggal Jumlah Steam (MT) Temperature Steam (Cel) Tekanan Steam (Mpa)
1 1487.00 434.38 3.56
8 1466.00 434.58 3.53
15 1251.00 437.2 3.54
22 1354.00 436.08 3.52
29 982.00 432.75 3.54
Rata-Rata (%) 1308.00 435.00 3.54

80.00 78.62
71.55 74.45 77.69
70.58
70.00 LOI Vs Efi
60.00 80.00 71.55 70.58 74.4
50.00 70.00
60.00
40.00
50.00
Value

30.00 40.00
Efis i ens i Termal
Value

20.00 Coal /Stea m 30.00


20.00 12.58 13.39
10.00 11
0.2189912576 10.00
0.2188130969
0.00 0.2096322942
0.1918389956 0.00
1 0.1945213849
2 1
3 2 3
4
5
Minggu Ke Minggu
10.00 11
0.2189912576 10.00
0.2188130969
0.00 0.2096322942
0.1918389956 0.00
1 0.1945213849
2 1
3 2 3
4
5
Minggu Ke Minggu
Entalpi Steam (kcal/kg) Temperature FW (cel) Tekanan FW (Mpa) Entalpi FW (kcal/kg)
787.98 138.25 4.12 581.62
786.66 141.7 4.13 596.41
787.97 142.33 4.4 599.12
787.97 142.69 4.2 600.67
787.98 142.9 4.4 601.57
787.71 141.57 4.25 595.88
77.81 154 159
80.00 74.95 78.21 77.35 160.00
69.34 141
70.00 140.00 13

60.00 120.00
50.00 100.00
74.95 77.81 78.21
40.00 80.00 69.34
Value

Value
30.00 Efis i ens i Terma l 60.00
20.00 12.83 LOI 40.00
13.31
11.98 11.74
10.00 12.5 20.00
0.00 0.00
1 1 2
2 3
3 4
4
5
Minggu Ke Minggu Ke

Entalpi Steam (kcal/kg) Temperature FW (cel) Tekanan FW (Mpa) Entalpi FW (kcal/kg)


791.86 136.45 5.4 137.17
787.99 140.08 5.2 140.88
789.28 140.33 5.2 141.14
786.69 140.91 5.3 141.73
789.28 141.76 5.3 142.61
789.02 139.91 5.28 140.71

LOI Vs Efisiensi Boiler 2 Flue Gas Temperatu


80.00 71.55 74.45 78.62 77.69
70.58 160.00 144 146
70.00 132
140.00
60.00
120.00
50.00
100.00
40.00 71.55 70.58 74.45 78
Efis i ens i Terma l 80.00
Value

Value

30.00 LOI 60.00


20.00 12.58 13.39
11.87 40.00
10.00 10.99 11.37 20.00
0.00
1 0.00
2 3 1
4 2 3
5
Minggu Ke
Minggu Ke
11.87 40.00
10.00 10.99 11.37 20.00
0.00
1 0.00
2 3 1
4 2 3
5
Minggu Ke
Minggu Ke
Jumlah Fuel (MT) NCV (kcal/kg) TM (%ad) Ash (%ad) LOI BA (%) LOI FA LOI VM
317.31 4178.00 29.62 6.51 5.59 7.72 12.83 40.21
327.03 4190.00 29.38 6.34 5.63 5.29 13.31 39.61
259.98 4153.00 31.73 5.12 6.15 8.9 11.98 39.4
263.39 4276.00 29.22 5.91 5.31 6.43 11.74 41.59
192.30 4279.00 29.69 4.99 6.07 6.58 12.50 41.54
272.00 4215.20 29.93 5.77 5.75 6.98 12.472 40.47
154 159
160.00
141 149
140.00 137

120.00

100.00
74.95 77.81 78.21
80.00 69.34 77.35
Value

60.00 Efis i ens i Terma l


40.00 Fl ue Gas Temperature

20.00

0.00
1 2 3 4 5

Minggu Ke

Jumlah Fuel (MT) NCV (kcal/kg) TM (%ad) Ash (%ad) LOI BA (%) LOI FA LOI VM
325.64 4178.00 29.62 6.51 5.65 3.89 12.58 40.21
320.78 4190.00 29.38 6.34 4.91 4.05 13.39 39.61
262.25 4153.00 31.73 5.12 6.32 5.55 11.87 39.4
259.75 4276.00 29.22 5.91 5.68 5.31 10.99 41.59
191.02 4279.00 29.69 4.99 5.93 5.44 11.37 41.54
271.89 4215.20 29.93 5.77 5.70 4.85 12.04 40.47

Flue Gas Temperature Vs Efisiensi Boiler 2


160.00 144 146
140.00 132
126 130
120.00
100.00
71.55 70.58 74.45 78.62
80.00 77.69 Efis i ens i Termal
Value

60.00 Fl ue Gas Temperature


40.00
20.00
0.00
1 2 3 4 5
Minggu Ke
40.00
20.00
0.00
1 2 3 4 5
Minggu Ke
coal/steam Efisiensi O2 Furnace Vakum Furnace Flue Gas Temperature
0.21 74.95 6.46 -11.37 154
0.22 69.34 6.71 -8.75 159
0.200 77.81 6.57 -6.8 141
0.193 78.21 5.804 -4.25 137
0.195 77.35 8.31 -5.25 149
0.203 75.53 6.77 -7.284 148

coal/steam Efisiensi O2 Furnace Vakum Furnace flue gas temperature


0.218991258 71.55 8.41 -13.08 144
0.218813097 70.58 6.27 -10.166 146
0.210 74.45 5.79 -9.75 132
0.192 78.62 6.75 -7.916 126
0.195 77.69 7.9 -6.52 130
0.207 74.58 7.024 -9.4864 135.6
Boiler 1 1 8 15 22 29 Boiler 2 1
1 154 155 157 157 141 1 124
2 153 155 158 157 141 2 124
3 153 155 159 157 140 3 123
4 155 158 159 156 141 4 127
5 157 158 161 157 140 5 123
6 157 157 161 157 140 6 126
7 153 154 161 156 141 7 127
8 153 154 161 155 140 8 129
9 156 153 162 153 137 9 128
10 153 153 160 153 139 10 128
11 155 153 158 156 142 11 125
12 156 151 159 152 140 12 126
13 154 154 160 156 142 13 124
14 154 153 161 58 134 14 122
15 154 154 162 156 133 15 122
16 152 154 162 153 134 16 121
17 153 154 159 152 132 17 121
18 153 154 157 156 131 18 124
19 153 155 151 152 132 19 121
20 152 155 156 156 134 20 124
21 153 155 156 156 132 21 121
22 152 155 157 156 131 22 121
23 151 155 157 157 132 23 121
24 152 155 156 157 132 24 120
average 153.6667 154.5417 158.75 151.2917 136.7083 average 123.8333
8 15 22 29
125 123 129 121
130 128 129 121
130 129 129 121
131 131 128 121
131 133 130 121
128 134 130 120
121 133 129 122
121 133 127 125
119 133 128 125
119 133 128 120
124 133 129 118
125 134 128 116
129 133 127 115
129 134 130 115
126 134 131 115
126 132 131 116
126 127 131 118
126 128 130 115
127 131 130 117
128 130 130 114
127 131 130 120
128 135 131 123
129 136 136 123
128 134 132 123
126.375 131.75 129.7083 119.375
Analisa Proksimat Laju Bahan Bakar = 5599.17
FC = 41.6 % adb Steam terbentuk = 21937.5
Ash = 8.63 % adb Tekanan steam = 43
VM = 40.12 % adb steam temperatur = 377
M = 31.6 % ar feed water temperatur = 96
Konversi Analisa Ultimate dari proksimat %CO2 Flue Gas = 14
C 60.0657 %CO Flue Gas = 0.55
H 3.587557 Flue Gas Temperatur = 190
N 1.2976 Ambient Temperatur = 31
S 0.3 Humidity dalam udara = 0.0204
O 34.74914 Surface Temperatur Boiler = 70
Kecepatan udara dari fan = 3.5
Total surface boiler = 90
GCV dari FA = 800
GCV dari BA = 452.5
Rasio of BA to FA = 90;10
Coal
Ash = 6.51
Moistuire = 29.62
Carbon = 41.99
Hidrogen = 3.662094
Nitrogen = 1.2958
Oksigen = 14.48
Sulfur = 0.1
GCV = 3501
VM = 40.21
1 Menemukan udara teoritis untuk pembakaran sempurna
= 5.519719 Kg/kg of coal

2 Menemukan % CO2 teoritis


Moles N2 = 0.156198

Moles C = 0.034992
(CO2)t = 0.259013
(CO2)t = 25.90133

3 Menemukan Excess udara supply


= 45.14002 %

4 Menemukan massa aktual supplai udara


= 8.011321 kg/kg of coal

5 Menemukan massa aktual dari flue gas


= 8.395347 kg/kg of coal
Kg/hr
Kg/hr
Pa
C Cp = 0.45 kCal/Kg.C
C
%
%
C Cp = 0.23 kCal/Kg.C
C
Kg/kg dry air
C
m/s
m^2
Kcal/kg
Kcal/kg

asumsi
asumsi
Kcal/kg

bakaran sempurna 6 Menemukan setiap losses


Kg/kg of coal L1 = 8.769433 %

L2 = 617.1429 %
Moles
L3 = 5.546241 %
Moles
L4 = 0.334004 %
% 20.37
L5 = 2.604161 %

L6 = 516.3884 W/m^2

kg/kg of coal

kg/kg of coal
𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐�=(𝑄∗(𝐻−ℎ))/(𝑞∗𝐺𝐶𝑉)∗100%

𝑄=𝐽𝑢𝑚𝑙𝑎ℎ 𝑢𝑎𝑝 �𝑎𝑛𝑔 𝑑𝑖ℎ𝑎𝑠𝑖𝑙𝑘𝑎𝑛


q=𝐽𝑢𝑚𝑙𝑎ℎ 𝑏𝑎ℎ𝑎𝑛 𝑏𝑎𝑘𝑎𝑟 �𝑎𝑛𝑔 𝑑𝑖𝑔𝑢𝑛𝑎𝑘𝑎𝑛
𝐺𝐶𝑉=𝐺𝑟𝑜𝑠𝑠 𝑐𝑎𝑙𝑜𝑟𝑖𝑐 𝑣𝑎𝑙𝑢𝑒 𝑏𝑎ℎ𝑎𝑛 𝑏𝑎𝑘𝑎𝑟
𝐻=𝑒𝑛𝑡𝑎𝑙𝑝𝑖 𝑠𝑡𝑒𝑎𝑚
ℎ=𝑒𝑛𝑡𝑎𝑙𝑝𝑖 𝑎𝑖𝑟 𝑢𝑚𝑝𝑎𝑛

Data produksi bulan agustus


Tanggal Jumlah Uap/Q (MT) Jumlah Fuel/q (MT) ratio steam/fuel
1 1531.00 317.31 4.82
8 1475.00 327.03 4.51
15 1303.00 259.98 5.01
22 1367.00 263.39 5.19
29 988.00 192.30 5.14

85.00

80.00
Efisiensi Termal (%)

75.00

70.00

65.00

60.00
1 8 15 22

Tanggal
NVC (Kj/kg) NCV (Kcal/Kg) Temperatur Steam (C) Pressure Steam (Mpa)
998.57 4178.00 437.04 3.53
1001.44 4190.00 439.62 3.53
992.59 4153.00 439.54 3.53
1021.99 4276.00 441.7 3.53
1022.71 4279.00 438.41 3.52

1
1
1
Boiler 1
1
0
Boiler 2

Efisiensi Termal
Desain

8 15 22 29

Tanggal
Entalpi steam/H (Kj/Kg) Entalpi steam/H (kcal/Kg) Temperatur Air Umpan (C)
3296.91 787.98 138.25
3291.39 786.66 141.7
3296.88 787.97 142.33
3296.85 787.97 142.69
3296.89 787.98 142.9

81
81
81
81
81
Pressure Air Umpan (MPa) Entalpi Air Umpan/h (Kj/Kg) Entalpi Air Umpan/h (Kcal/Kg)
4.12 581.62 139.01
4.13 596.41 142.55
4.4 599.12 143.19
4.2 600.67 143.56
4.4 601.57 143.78
Effisiensi (%)
74.95
69.34
77.81
78.21
77.35
75.53
𝐸𝑓𝑓𝑖𝑐𝑖𝑒𝑛𝑐�=(𝑄∗(𝐻−ℎ))/(𝑞∗𝐺𝐶𝑉)∗100%

𝑄=𝐽𝑢𝑚𝑙𝑎ℎ 𝑢𝑎𝑝 �𝑎𝑛𝑔 𝑑𝑖ℎ𝑎𝑠𝑖𝑙𝑘𝑎𝑛


q=𝐽𝑢𝑚𝑙𝑎ℎ 𝑏𝑎ℎ𝑎𝑛 𝑏𝑎𝑘𝑎𝑟 �𝑎𝑛𝑔 𝑑𝑖𝑔𝑢𝑛𝑎𝑘𝑎𝑛
𝐺𝐶𝑉=𝐺𝑟𝑜𝑠𝑠 𝑐𝑎𝑙𝑜𝑟𝑖𝑐 𝑣𝑎𝑙𝑢𝑒 𝑏𝑎ℎ𝑎𝑛 𝑏𝑎𝑘𝑎𝑟
𝐻=𝑒𝑛𝑡𝑎𝑙𝑝𝑖 𝑠𝑡𝑒𝑎𝑚
ℎ=𝑒𝑛𝑡𝑎𝑙𝑝𝑖 𝑎𝑖𝑟 𝑢𝑚𝑝𝑎𝑛

Data produksi bulan agustus


Tanggal Jumlah Uap/Q (MT) Jumlah Fuel/q (MT) ratio coal/steam
1 1487.00 325.64 0.22
8 1466.00 320.78 0.22
15 1251.00 262.25 0.21
22 1354.00 259.75 0.19
29 982.00 191.02 0.19
NCV (Kcal/Kg) Temperatur Steam (C) Pressure Steam (MPa) Entalpi steam/H (Kj/Kg)
4178.00 434.38 3.56 3313.14
4190.00 434.58 3.53 3296.94
4153.00 437.2 3.54 3302.35
4276.00 436.08 3.52 3291.49
4279.00 432.75 3.54 3302.33
Entalpi steam/H (Kcal/Kg) Temperatur Air Umpan (C) Pressure Air Umpan (MPa)
791.86 136.45 5.4
787.99 140.08 5.2
789.28 140.33 5.2
786.69 140.91 5.3
789.28 141.76 5.3
Entalpi Air Umpan/h (Kj/Kg) Entalpi Air Umpan/h (Kcal/Kg) Effisiensi (%)
573.92 137.17 71.55
589.44 140.88 70.58
590.52 141.14 74.45
593.01 141.73 78.62
596.67 142.61 77.69
74.58
Boiler 1
T© T (K) H (kJ/kg) Jenis uap
136 409.15 572 saturated liquid
138.25 411.4 581.6188 saturated liquid H=((𝑇2−𝑇)/(𝑇2−𝑇1))𝐻1+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2
140 413.15 589.1 saturated liquid
141.7 414.85 596.41 saturated liquid
142 415.15 597.7 saturated liquid
142.33 415.48 599.119 saturated liquid
142.69 415.84 600.667 saturated liquid
142.9 416.05 601.57 saturated liquid
144 417.15 606.3 saturated liquid
Boiler 2
T H (kJ/kg) Jenis uap
136 572 saturated liquid
+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2 136.45 573.92375 saturated liquid
140 589.1 saturated liquid
140.08 589.444 saturated liquid
140.33 590.519 saturated liquid
140.91 593.013 saturated liquid
141.76 596.668 saturated liquid
142 597.7 saturated liquid
1 T P(MPa) H (kJ/kg) Jenis uap
T1 425 3.5 3281.3 superheated
437.04 3.53 3280.578 superheated H=((𝑇2−𝑇)/(𝑇2−𝑇1))𝐻1+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2
439.62 3.52 3280.423 superheated
439.54 3.53 3280.428 superheated
441.7 3.53 3280.298 superheated
438.41 3.53 3280.495 superheated
T2 450 3.5 3279.8 superheated

2 T P(MPa) H (kJ/kg) Jenis uap


T1 425 3.6 3333.8 superheated
437.04 3.53 3335.004 superheated
439.62 3.52 3335.262 superheated
439.54 3.53 3335.254 superheated
441.7 3.53 3335.47 superheated
438.41 3.53 3335.141 superheated
T2 450 3.6 3336.3 superheated

3 P(MPa) T H1 (kJ/kg) H2 (kJ/kg) H (kJ/kg) Jenis uap


P1 3.5 425 superheated
3.53 437.04 3280.578 3335.004 3296.90552 superheated
3.52 439.62 3280.423 3335.262 3291.39064 superheated
3.53 439.54 3280.428 3335.254 3296.87552 superheated
3.53 441.7 3280.298 3335.47 3296.8496 superheated
3.53 438.41 3280.495 3335.141 3296.88908 superheated
P2 3.6 450 superheated
H=((𝑃2−𝑃)/(𝑃2−𝑃1))𝐻1+((𝑃−𝑃1)/(𝑃2−𝑃1))𝐻2
)𝐻1+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2
1 T P(MPa) H (kJ/kg) Jenis uap
T1 425 3.5 3281.3 superheated
434.38 3.56 3280.737 superheated H=((𝑇2−𝑇)/(𝑇2−𝑇1))𝐻1+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2
434.58 3.53 3280.725 superheated
437.2 3.54 3280.568 superheated
436.08 3.52 3280.635 superheated
432.75 3.54 3280.835 superheated
T2 450 3.6 3279.8 superheated

2 T P(MPa) H (kJ/kg) Jenis uap


T1 425 3.5 3333.8 superheated
434.38 3.56 3334.738 superheated
434.58 3.53 3334.758 superheated
437.2 3.54 3335.02 superheated
436.08 3.52 3334.908 superheated
432.75 3.54 3334.575 superheated
T2 450 3.6 3336.3 superheated

3 P(MPa) T H1 (kJ/kg) H2 (kJ/kg) H (kJ/kg) Jenis uap


P1 3.5 425 superheated
3.56 437.04 3280.737 3334.738 3313.13768 superheated
3.53 438.41 3280.725 3334.758 3296.93504 superheated
3.54 439.54 3280.568 3335.02 3302.3488 superheated
3.52 439.62 3280.635 3334.908 3291.48976 superheated
3.54 441.7 3280.835 3334.575 3302.331 superheated
P2 3.6 450 superheated
H=((𝑃2−𝑃)/(𝑃2−𝑃1))𝐻1+((𝑃−𝑃1)/(𝑃2−𝑃1))𝐻2
)𝐻1+((𝑇−𝑇1)/(𝑇2−𝑇1))𝐻2
1 agutus Condensat A Condensat B
pH 9.17 9.12
Conduc 6.45 6.2
TDS 3.61 3.47
T.hardness Trace Trace
Silica 0.14
Iron 0.01

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