Ma TM1110 en

Assembly instructions
TruMark 1110
TruMark 1110
Edition 2014-06-30
Material number 1885776
Order Information Please specify when ordering this document:
TruMark 1110
Edition 2014-06-30
Document number MA-EN-230
Material number 1885776
Address for orders All addresses have been given in the spare parts catalog
which is available with the customer CD/DVD.
© TRUMPF Laser Marking Systems AG

Before you proceed ...
These assembly instructions contain important information about
operating the laser marking system safely, properly and econom-
ically.
By complying with this information

■ you will avoid hazards,
■ reduce repair costs and down times
and
■ enhance the reliability and service life of the laser marking
system.
Instructions due to the existing national regulations relevant to
accident prevention and environmental protection must be added
to this manual.
Note
This manual must be read and used by every person entrusted
with tasks regarding the laser system or the laser marking sys-
tem, for example, the:
■ Start-up.
■ Operation.
■ Maintenance.
■ Transport.
Read through this manual carefully and adhere to all the instruc-
tions. TRUMPF does not take any guarantee for damage result-
ing due to non-compliance with the instructions - even within the
guarantee time.
Conventions The following abbreviations/meanings are used in this document:
Abbreviation Explanation
TTM TruTops Mark® control program
LMS Laser marking system
TM 1110 TruMark 1110
MA Assembly instructions
HB Manual
TST Troubleshooting tool
Tab. 1-1
Manual for TM 1110 laser This manual describes the following laser marking system:
marking system ■ TruMark 1110
The type of your laser system is entered on the nameplate next
to the interfaces.
MA-EN-230 2014-06-30 Before you proceed ... I

Documentation overview This documentation and other important documentation:
Title of the document Contents

TruMark 1110 This document
Software HB Tru- Software description of the TruTops Mark®
Tops Mark® control program
Declaration of incorporation Proof of conformity to the specifications of
the relevant standards and laws
Documentation of TLV com- Structural description of the programming
mands interface TLV commands
Documentation overview Tab. 1-1
II Before you proceed ... 2014-06-30 MA-EN-230

Table of contents
Chapter 1 Safety
1 General notes 1‐3

1.1 Definitions 1‐3
1.2 Authorized personnel 1‐4
1.3 Selection of personnel 1‐4
1.4 For customers in the USA 1‐5
1.5 Workplace 1‐6
1.6 Sound emissions 1‐6
1.7 Documents 1‐6
2 Safety instructions in the documentation 1‐8

2.1 Symbols 1‐8
2.2 Signaling words 1‐9
2.3 Information regarding the type, source, con- 1‐9
sequence and aversion of the danger
3 Authorized use 1‐11
4 Information and warning signs 1‐12

4.1 Necessary signs 1‐12
4.2 Signs, positioning 1‐14
5 Dangerousness of the laser systems 1‐16

5.1 Hazards due to laser radiation 1‐16
5.2 Hazards at the laser beam opening 1‐16
5.3 Hazards due to electrical energy 1‐18
5.4 Hazards due to gas and particle emission 1‐18
5.5 Dangers due to combination of risks 1‐20
5.6 Safety circuit 1‐20
6 Measures for increasing safety 1‐22

6.1 Protective clothing 1‐22
6.2 Exhausting vapors, gases and smoke 1‐22
6.3 Pay attention to thermal heating 1‐22
6.4 Installing connection cables properly 1‐23
MA-EN-230 2014-06-30 Table of contents 0‐1

7 Safety information for certain operating 1‐24
stages
7.1 Normal mode 1‐24
7.2 Programming operation 1‐24
7.3 Maintenance operation 1‐24
8 Position of the safety device 1‐26

8.1 Laser warning lamp 1‐26
9 Behavior in emergencies 1‐27
Chapter 2 Quick-start
1 Commissioning 2‐2
Chapter 3 Product description
1 Operating principle of a laser marking 3‐2

system
2 Properties of the laser radiation 3‐5

2.1 Laser radiation parameters 3‐5
3 Laser marking 3‐10

3.1 Effect of the laser beam on the workpiece 3‐10
3.2 Influence of the laser parameters on the 3‐12
processing result
4 TruMark 1110 laser marking system 3‐14
0‐2 Table of contents 2014-06-30 MA-EN-230

Chapter 4 Storage, transport
1 ShockWatch and TiltWatch stickers on 4‐2

packaging
2 Storage 4‐5
3 Transport 4‐6
3.1 Minimum contents of the packaging 4‐6
3.2 Packaging dimensions and weight 4‐6
3.3 Environmental conditions 4‐7
Chapter 5 Installation conditions
1 Installation 5‐3
1.1 Checking the installation conditions 5‐3
1.2 Establishing the site prerequisites 5‐3
2 Dimensional drawings 5‐5

2.1 Dimensional specifications for the laser mark- 5‐5
ing system
2.2 Mounting 5‐7
2.3 Clearance 5‐8
2.4 Fresh air supply 5‐10
2.5 Optical dimensions for setting the marking 5‐11
field
2.6 Setting the focal position 5‐11
3 Technical data 5‐13

3.1 Electrical connected loads 5‐13
3.2 Weights, environmental conditions 5‐15
3.3 Peak pulse power 5‐15
3.4 Beam quality 5‐16

Chapter 6 Start-up
1 General note 6‐3
2 Work steps 6‐4

2.1 Unpacking and installation 6‐4
2.2 Connecting and switchin in the laser marking 6‐5
system
2.3 Laser marking system in a system environ- 6‐14
ment
3 Operation 6‐15
3.1 Operating and display elements 6‐15
Laser warning lamp 6‐15
ON-OFF touch field 6‐16
Operating and display devices 6‐16
3.2 Operating the laser unit 6‐18
Switch on laser marking system 6‐18
Switch on after ESTOP 6‐18
Switch off the laser marking system 6‐19
Switching off the laser marking system 6‐19
immediately
3.3 TruTops Mark control program 6‐19
Centralized control program 6‐20
Display of the operating statuses and 6‐20
messages
User interface 6‐22
Working with the user interface 6‐23
Chapter 7 Interfaces

1.1 Control computer connections 7‐2
1.2 TCP/IP interfaces on the control computer 7‐3
1.3 Voltage supply 7‐4

Two-channel safety circuit 7‐5
1.5 CONTROL 1 7‐6
Open collector output 7‐9
1.6 CONTROL 2 7‐11
1.7 Fieldbus (option) 7‐13
Chapter 8 Communication
1 Digital interfaces in TruTops Mark® 8‐3
2 TLV commands and TruTops Mark® 8‐5

2.1 Interfaces for TLV commands 8‐5
Resetting error status 8‐6
2.2 Communication via TCP/IP - >3 Modules 8‐7
>8 TCP/IP in TruTops Mark®
2.3 User interface of the communication interfa- 8‐8
ces
Starting directly via TruTops Mark® 8‐8
Starting by using the TLV test tool 8‐9
Initial screen 8‐11
2.4 Monitor window of the TCP/IP interface 8‐13
3 Monitoring messages, service interrup- 8‐15

tions
3.1 Terms 8‐15
3.2 Messages 8‐15
Types of messages 8‐16
Structure and content of the messages 8‐16
Measures 8‐17
3.3 Finding causes 8‐18
Evaluating messages 8‐19
Visual check, function check-out 8‐19
Informing the TRUMPF Service Depart- 8‐20
ment
Teleservice 8‐20

Chapter 9 Integration
2 Integration with hardware interfaces 9‐3
Chapter 10 Maintenance
1 General 10‐3
1.1 Notes on maintenance 10‐3
1.2 Tools and additional equipment 10‐4
1.3 Maintenance overview 10‐5
1.4 Spare parts 10‐5
2 Maintaining the laser marking system 10‐7

2.1 Focusing lens, protective glass 10‐7
Clean the protective glass 10‐7
Replace the protective glass 10‐9
2.2 Ventilation 10‐11
Replacing a fan 10‐12
3 Data backup from customer installations 10‐15

3.1 Starting Acronis True Image 10‐16
3.2 Creating an external bootable drive 10‐17
3.3 Booting Acronis True Image 10‐19
3.4 Backing up a hard disk once - Windows 10‐21
3.5 Backing up a hard disk regularly - Windows 10‐24
3.6 Backing up a hard disk - booting 10‐28
3.7 Restoring a hard disk - booting 10‐31
3.8 Restoring individual files 10‐34

Chapter 11 Troubleshooting
2 Troubleshooting Tool 11‐3

2.1 Sequence log and display laser status 11‐5
Sequence log 11‐5
Laser status display 11‐5
2.2 Start Software / Backup 11‐6
Backing up files and settings 11‐6
Restoring delivery condition 11‐7
Restoring files and settings 11‐7
2.3 Returning marking laser system 11‐8
2.4 Replacement processing 11‐9
TRUMPF identity and warranty card 11‐9
Enabling the replacement system 11‐9
2.5 Reload the backup data onto the replace- 11‐11
ment system
Chapter 12 Degradation, disposal
1 Degradation 12‐2
2 Disposal 12‐3
Chapter 13 Index

Chapter 1
Safety

1.1 Definitions 1‐3
1.2 Authorized personnel 1‐4
1.3 Selection of personnel 1‐4
1.4 For customers in the USA 1‐5
1.5 Workplace 1‐6
1.6 Sound emissions 1‐6
1.7 Documents 1‐6
2 Safety instructions in the documentation 1‐8

2.1 Symbols 1‐8
2.2 Signaling words 1‐9
2.3 Information regarding the type, source, con- 1‐9
sequence and aversion of the danger
MA-EN-230 2014-06-30 Safety 1‐1

3 Authorized use 1‐11
4 Information and warning signs 1‐12

4.1 Necessary signs 1‐12
4.2 Signs, positioning 1‐14
5 Dangerousness of the laser systems 1‐16

5.1 Hazards due to laser radiation 1‐16
5.2 Hazards at the laser beam opening 1‐16
5.3 Hazards due to electrical energy 1‐18
5.4 Hazards due to gas and particle emission 1‐18
5.5 Dangers due to combination of risks 1‐20
6 Measures for increasing safety 1‐22

6.1 Protective clothing 1‐22
6.2 Exhausting vapors, gases and smoke 1‐22
6.3 Pay attention to thermal heating 1‐22
6.4 Installing connection cables properly 1‐23
7 Safety information for certain operating 1‐24

stages
7.1 Normal mode 1‐24
7.2 Programming operation 1‐24
7.3 Maintenance operation 1‐24
8 Position of the safety device 1‐26

8.1 Laser warning lamp 1‐26
9 Behavior in emergencies 1‐27
1‐2 Safety 2014-06-30 MA-EN-230

1. General notes
This chapter contains important information about equipment and

measures for your safety. Carefully read through the Safety
chapter, before starting the work with the laser unit.
1.1 Definitions
Danger zone ... is the area within and around the machine in which the safety
or health of a person is at risk due to staying in this area. The
danger zone must be secured using the appropriate safety
equipment.
User ... is the person in whose premises the machine is installed,

operated and removed.
Personnel ... are the persons responsible for the transport, installation,
start-up and decommissioning, operation and maintenance (main-
tenance including cleaning and troubleshooting).
Laser marking system ... is the part of the laser unit that contains the laser which is
used to depict characters and graphics elements with vector ori-
entation on the surface of the workpieces.
Laser source is a subsystem of a laser system which can be used to gener-

ate, control and guide the laser beam for use at the beam exit
aperture
Laser system is a laser marking system or a laser source as incomplete

machines1, that must be assembled with a laser unit to comply
with the authorized use.
Laser classes This laser unit can have three laser classes. The class of a laser
unit, in terms of the "Laser radiation" accident prevention regula-
tions, indicates the potential of danger due to the accessibility of
the laser radiation according to the following defined classifica-
tions:
Class 1 The accessible laser radiation is harmless.
Class 2 The accessible laser radiation is not harmful to the eyes in

the event of brief exposure (0.25 seconds) (example: pilot
laser). Avoid looking directly into the laser beam.
1 in terms of the EC machinery directive 2006/42/EG
MA-EN-230 2014-06-30 General notes 1‐3

Class 4 The accessible laser radiation is very dangerous to the eyes
and dangerous to the skin. Diffused radiation can also be dan-
gerous. There is a danger of fire or explosion caused by laser
radiation.
1.2 Authorized personnel
The laser unit may be operated by qualified personnel only.

Qualified personnel, as defined in this documentation, are per-
sons who fulfill at least the following prerequisites:
■ They have been authorized by those responsible for the
safety of the system on account of their training, experience
and instruction along with their knowledge about accident
prevention regulations and operating conditions.
■ They are acquainted with the on-site first aid facilities and
procedures.
■ They have read and understood all the safety instructions as
well as the information regarding commissioning, operation,
maintenance and transport.
■ They have basic PC knowledge and experience with Micro-
soft Windows applications.
■ They have either attended a training course provided by
Trumpf or have received in-house training.
1.3 Selection of personnel
The respective personnel must be employed depending on the

operating status of the laser unit.
If the laser unit is installed in a system environment, other oper-
ating statuses can appear:
Normal mode Maintenance operation

(All covers (The covers
are closed) have been removed)
Laser class 1 + Laser class 4
2
The operator of a class 4 laser must appoint a laser
safety officer (Germany) in writing.
Note
Always observe national regulations, standards and
guidelines!
Clearly define Only qualified electricians or trained personnel may
the responsibili- work on the electrical equipment under the direction
ties of the oper- and supervision of qualified electricians. Clearly define
ating personnel. the responsibilities of personnel regarding operation
and maintenance.
Operating mode and selection of personnel Tab. 1-1
1‐4 General notes 2014-06-30 MA-EN-230

1.4 For customers in the USA
The laser systems described in this manual are designed and

built according to the Federal regulations pertaining to laser
usage and safety regulations, radiation and operation (Food and
Drug Administration, 21CFR Parts 1000 and 1040, Laser Prod-
ucts; Amendments to Performance Standard; Final Rule). The
laser marking devices are certified by TRUMPF to comply with
FDA 21 CFR, Chapter 1, Subchapter J.
The customer must comply with American National Standard for
the Safe Use of Lasers, ANSI Z136.1-1993. This publication is
available from
LASER INSTITUTE OF AMERICA
12424 Research Parkway, Suite 130
Orlando, FL 32826
Phone: 407-380-1553
Fax: 407-380-5588
It is the customer's responsibility to ensure that all Federal safety
regulations in effect at the time and place of machine installation
are followed. All safety rules listed in this manual, as well as all
local state and Federal codes must be obeyed to the full extent.
Failure to adhere to these rules may result in personal injury,
blindness or possible death. This manual should be read fully
and understood completely before operating, maintaining or serv-
icing the laser marking device.
The use of controls or adjustments or performance of

CAUTION procedures other than those specified in this manual may
result in dangerous radiation exposure.
Ø Carefully observe the instructions stated in this manual.
Note
Changes or modifications not expressly approved by TRUMPF
could void the user’s authority to operate the equipment.
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable pro-
tection against harmful interference when the equipment is oper-
ated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause
harmful interference to radio communication. Operation of this
equipment in a residential area may cause harmful interference
in which case the user will be required to correct the interference
at his own expense.

1.5 Workplace
The position of the user must always be within the range of the
operating elements, for instance:
■ On the control panel of the laser unit.
■ At the operating elements provided instead of a control panel
(ON-OFF touch field, E-STOP impact button, key switch)
1.6 Sound emissions
TruMark 1110 laser marking The A-rated equivalent continuous sound pressure level is lower
system than 65 dB (A).
1.7 Documents
Standards and regulations Listed below are important standards and regulations that must
be observed when operating laser unit. This list is purely infor-
mative.
International German stand- Designation

standard ard
EN ISO 11252 Laser device (laser marking sys-
tem)
EN 60825-1 Safety of laser unit
TRGS 900 Maximum workplace concentration
EN 207 Laser safety glasses
EN 208 Laser adjustment glasses
Standards and regulations Tab. 1-2
Compliance with European TRUMPF laser marking systems are laser systems or part of a
directives laser system and comply with the valid EC directives. TRUMPF
certifies the conformity to:
■ 2006/95/EC (low voltage guidelines)
■ 2004/108/EC (EMC Guideline)
With reference to the valid EC Machinery Directive, we declare
that the laser marking systems of the are designed for assem-
blies with other machines or, at the request of the customer, are
supplied with missing/modified safety devices. According to the
EC Machinery Directive, they are incomplete machines and are
class 4 lasers without integration of additional devices. The
machine must not be started up until it has been determined that
the machine as assembled or safeguarded by the customer cor-
responds to the regulations.

Standards of the USA FDA 21CFR Laser Products; Amendments to Performance Stand-
Parts 1000, ard; Final Rule
1040
ANSI Z136.1- American National Standard for Safe Use of Lasers
1993
NFPA 79 Electrical Standard for Industrial Machinery Edition
1994
FCC, Part 15 Federal Communications Commision, sections 15.21
and 15.105 (a).
Tab. 1-3

2. Safety instructions in the
documentation
When operating a laser unit, it may also be necessary to carry

out some activities where dangers may arise. These activities
are preceded by warnings.
A warning consists of:

■ Symbol.
■ Signaling word.
■ Type of danger(s) and its source(s).
■ Possible consequences if these are not observed.
■ Danger prevention measures.
Note
Observe all danger warnings!
Observe all mandatory and prohibited actions. They are for your
own safety.
2.1 Symbols
The safety information is differentiated according to:

■ Warning plate.
■ Mandatory signs.
Warning plate Danger warnings are preceded by symbols in the margin that
indicate the type of danger.
General warning plate. The type of danger is described in more detail in

the warning indicated.
This sign warns against dangerous laser radiation.
This sign warns against dangerous electrical voltage.
Tab. 1-4
Mandatory sign If personal protective equipment is to be worn when performing a

certain activity, it can be indicated by a mandatory sign, which
refers to the protective gear, incorporated in the safety instruc-
tions.
1‐8 Safety instructions in the documentation 2014-06-30 MA-EN-230

This sign requires you to wear eye protection. The type of eye protection
is further specified in the corresponding warning (e.g. suitable laser safety
glasses).
This sign requires you to wear protective gloves.
This sign requires you to pull out the power plug.
Tab. 1-5
2.2 Signaling words
Warnings are indicated by one of the following signaling words:

■ DANGER
■ WARNING
■ CAUTION
■ NOTICE
The signal words indicate the degree of danger:
DANGER "Danger" indicates an imminent danger. If not avoided, it could

result in death or very serious injuries.
WARNING "Warning" indicates a possibly dangerous situation. If not

avoided, it could result in death and serious injuries.
CAUTION "Caution" means a possibly dangerous situation. If not avoided, it

can lead to slight injury.
NOTICE If such a situation is not observed, it can lead to damage to

property.
2.3 Information regarding the type,

source, consequence and aversion of
the danger
The warnings indicate the degree of danger, type of danger and

its source, the possible consequences of disregarding the danger
and instructions for the personnel on how to avoid the danger.
MA-EN-230 2014-06-30 Safety instructions in the documentation 1‐9

Example:
Laser radiation can cause irreparable damage to the eyes!

WARNING Your eyes may be exposed to the laser radiation during
operation!
Permanent impairment of your sight!
Ø Do not look into the beam guideway.
Ø Wear suitable laser safety glasses.
Type of danger: Laser radiation can cause irreparable damage to the eyes!
Danger source: Your eyes may be exposed to the laser radiation during
operation!
Possible consequences: Permanent impairment of your sight!
Averting danger: ■ Do not look into the beam guideway.

■ Wear suitable laser safety glasses.
1‐10 Safety instructions in the documentation 2014-06-30 MA-EN-230

3. Authorized use
The laser systems are used for automatic marking and fine
removal of the following materials:
Specification ■ Metals and metal alloys.

■ Plastic materials.
■ Ceramic materials.
■ Glass.
■ Semiconducters.
■ Metallic oxides.
Furthermore, the laser systems may only be used when:
Authorized use ■ They are technically in perfect working order.

■ The operator has the required knowledge about safety and
dangers.
■ The instructions in this manual are followed.
Any other type of use or one that exceeds the specified use is
considered to be unauthorized. The manufacturer is not liable for
any damage resulting from such use. The user alone bears all
the risk in such cases.
Reasonably foreseeable
misuse
Explosion and fire danger! Caused by easily inflammable or

DANGER explosive substances marked with a laser beam!
Death, the severest of personal injuries, skin burns. Material
damage to the laser unit and the surroundings.
Ø The laser systems/laser units may not be used in a poten-
tially explosive environment.
Ø Do not mark any gas-filled objects.
Ø Do not process any workpieces that are connected with
easily inflammable or explosive substances (e.g. fireworks).
Conversions and For reasons pertaining to safety, conversions and modifica-

modifications tions of laser systems are not permitted except after consul-
tation with the manufacturer. The use of non-original spare
parts can void the liability for the consequences.
Contact the manufacturer in case of further questions.
MA-EN-230 2014-06-30 Authorized use 1‐11

4. Information and warning signs
The information and warning signs that are mounted on your

laser marking system are compiled in this main section.
Note
Observe the instructions listed on the signs!
Always keep the signs in a legible condition!
4.1 Necessary signs
1 Warning against dangerous laser radiation (1237078)

Tab. 1-6
2 Indication of the laser beam emission

Tab. 1-7
3 Warning against invisible and visible laser radiation

Tab. 1-8
1‐12 Information and warning signs 2014-06-30 MA-EN-230

Warning against invisible and visible laser radiation in case of
3_usa
TruMark 1110 (USA)
Tab. 1-9
4 Note for maximum values of the laser parameters in case of

TruMark 1110
Tab. 1-10
5 Standard reference number for plate no. 2 and 4 (not USA)

Tab. 1-11
MA-EN-230 2014-06-30 Information and warning signs 1‐13

6 Note on maximum values of laser parameters for pilot laser
Tab. 1-12
Indication of maximum laser parameter values for pilot laser

6_usa
(USA)
Tab. 1-13
7 Nameplate (example)
Tab. 1-14
4.2 Signs, positioning
This section describes where the signs are located on the laser
marking system. The numbers specify the assignment from the
previous section.
1‐14 Information and warning signs 2014-06-30 MA-EN-230

1 Warning against dangerous 4 Note on maximum values of 6 Industrial standard reference
laser radiation laser parameters for TruMark number for laser class signs
2 Indication of the laser beam 1110 laser marking system 7 Nameplate
emission (1064 nm)
3 Warning against invisible and 5 Note on maximum values of
visible laser radiation laser parameters for pilot laser
Laser marking system TruMark 1110, signs Fig. 10541
MA-EN-230 2014-06-30 Information and warning signs 1‐15

5. Dangerousness of the laser systems
The laser unit is equipped with safety devices and underwent a

safety test.
Despite this, operating errors, misuse or unauthorized use may

lead to danger:
■ causing serious injury or death of the operator.
■ to the laser unit and other property of the user.
Specific hazards You will learn how to protect yourself against these specific haz-
ards:
■ Dangers due to laser radiation.
■ Dangers due to electrical energy.
■ Dangers due to gas and particle emissions.
■ Dangers due to the combination of hazards.
5.1 Hazards due to laser radiation
An important aspect of the regulations is the classification of the

laser systems and laser units into certain laser safety classes
depending on the dangers through the laser radiation emitted .
Lasers generate intensive radiation in the invisible or visible
spectral range. Both types of laser radiation can damage your
eyes and skin.
The following wavelengths can be emitted:
Laser systems Operation Wave- Visible Laser class

length
TruMark 1110 Mark 1064 nm No Class 4

(infrared)
TruMark 1110 Pilot laser 650 nm Yes, red Class 2
on
Laser wavelengths Tab. 1-15
5.2 Hazards at the laser beam opening
The laser beam is emitted from the laser marking system on the
laser beam emission opening. The laser beam cannot be emitted
from any other position if all covers are closed.
1‐16 Dangerousness of the laser systems 2014-06-30 MA-EN-230

The laser beam and its reflections can reach your skin or
WARNING enter your eyes if the laser beam emission opening and the
processing point is not under a laser protection cover.
The laser beam could burn your skin or cause permanent
damage to your eyes!
Ø Do not reach into the optical path between the laser beam
emission opening and the workpiece while the laser beam is
being emitted.
Ø Wear laser safety glasses that are adjusted to the wave
length and the intensity of the laser beam.
Ø Make sure that the shielding is in place on all sides.
Laser beam emission opening (arrow) Fig. 10542
If you operate the laser unit without the protective cover (class 4 laser),
anybody who might be exposed to hazards must wear suitable laser safety
glasses. Laser safety glasses are available in a number of different ver-
sions (filtering lenses), which need to be adjusted to the wavelength and
the intensity of the laser beam (TruMark 1110: 1064 nm).
Contact TRUMPF if you require more information regarding this. You can
order laser safety glasses from TRUMPF.
Tab. 1-16
Class 2 lasers Safety measure

Pilot laser Do not look into the beam.
Class 2 laser Tab. 1-17
MA-EN-230 2014-06-30 Dangerousness of the laser systems 1‐17

Class 4 lasers Safety measures
Laser system without additional ■ Operating the laser system is
laser safety cover permissible only if all housing
parts and the provided covers
have been mounted.
If the laser protection filter (option) ■ Wear suitable laser safety
is defective glasses.
■ Shielding on all sides (e.g. set
up portable walls made of non-
reflective sheet metal for shield-
ing on all sides).
■ Only use tools that have matte,
non-reflective surfaces when
working at the system.
■ Check laser protection filters
(option) for damage
Registration requirements in Ger- A class 4 laser unit must be regis-
many tered with:
■ the employer's liability insurance
association
■ the trade board
The Laser Radiation Accident Pre-
vention Regulations (BGV B2) must
be observed.
More information can be obtained
from the employer's liability insur-
ance association.
You must appoint a qualified per-
son as laser safety officer in writ-
ing.
Registration requirements in Observe the relevant regional laws
other countries and regulations applicable for the
operation of laser unit.
Class 4 laser Tab. 1-18
5.3 Hazards due to electrical energy
If faults occur in the electrical power system, switch off the laser
system immediately. Check the electrical equipment of the laser
systems at regular intervals. Defects such as loose connections
or defective cables must be rectified immediately.
5.4 Hazards due to gas and particle

emission
Laser radiation can lead to gases and dusts which are hazard-
ous to health.

Especially when handling hazardous materials, we explicitly indi-
cate that we can only give examples of danger sources. As
the user of the system, you have to analyze the potential dan-
gers of the processed materials and check and take the neces-
sary measures.
For precautionary reasons and independent of the suction and
filtering devices required for the exhaust air system, it is recom-
mended to ensure a sufficient supply of fresh air in the work
areas.
Risk of gas and particle emission when operating a laser

WARNING system/laser unit with a defective exhaust system!
Dangerous gases and particles can enter the respiratory
tract, thus putting your health at risk.
Ø Avoid inhalation of gases and particles, especially near the
processing point.
Ø Only work with a fully functional exhaust system.
Ø Position the extractor pipe as close to the processing point
as possible.
Ø Ensure that the suction hoses are laid without kinks (no kink
points).
Check the efficiency of the exhaust system at regular intervals.

Carry out maintenance at regular intervals. Rectify defects imme-
diately.
Dust, aerosols, and gases The following substances can be released when processing
materials using the laser system:
■ Dust (particles larger that 1 μm).
■ Aerosols (particles smaller than 1 μm). Aerosols are gases
(particularly air) that contain very finely dispersed solid or liq-
uid substances.
■ Gases
Danger of poisoning! The suction power will decline contin-

DANGER uously if the filters are full!
The operator may come in contact with substances
dangerous to health during prolonged engraving
applications!
Ø Replace the filter packets at regular intervals.
Ø Wear mouth and nose protection during deep engraving and/
or multiple marking operations. This protective gear must be
adapted to match the danger class of the workpiece to be
machined.
Ø

Thermal decomposition Substances that are hazardous to health can be released when
processing plastic materials using the laser system.
Thermal decomposition! The suction power will decline

DANGER continuously if the filters are full!
When machining plastic materials, substances dangerous to
health can be generated due to thermal decomposition!
Ø Wear mouth and nose protection when machining plastic
materials. This protective gear must be adapted to match
the danger class of the workpiece to be machined.
5.5 Dangers due to combination of risks
Avoid the laser radiation/dust combination. Otherwise it might

lead to a dust explosion.
Dust explosion! The suction power will decline continuously

DANGER if the filters are full!
Explosive dusts or gases can be formed!
Ø Position the suction pipe as close to the machining point as
possible.
Ø Check the efficiency of the exhaust system at regular inter-
vals.
5.6 Safety circuit
The safety circuit (SAC) leads to only the laser radiation being
emitted from the laser beam emission opening if the SIK is
closed.
The safety circuit is connected with two channels. Both switches
must either be open or closed. The switch states may vary by a
second.
Note
The integrator of the laser source must ensure laser safety class
1.

In case of an open SAC:
■ Performance level e, category 3 ensures that no laser radia-
tion can escape from the laser beam emission opening 50
ms after opening the SAC.
Safety relevant indicators according to DIN EN 13849-1:2008:

PL: e
Category: 3
MTTFd: ≥ 75 years
PFHd: ≤ 6.62 × 10 - 8
Response time: < 50 ms

Tab. 1-19
All specifications are valid for an assumed operating period of

the laser system of 20 years.
The safety relevant indicators are valid for the safety circuit
(SAC) as well as for the interlock circuit of the laser marking
system.
Response time
After actuating the safety function by opening the safety circuit or
the interlock input, performance level e, category 3 ensures that
no laser radiation can escape from the laser beam emission 50
ms after opening.
In case of a closed SAC:

■ The emission of hazardous laser radiation from the laser
beam emission opening should always be taken into account.
In this case, you must ensure that hazards have been elimi-
nated .
If you have integrated the laser system in a higher-level system
with laser protection cover, make sure the laser protection cover
is integrated in the safety circuit. The safety circuit leads to the
laser radiation being emitted at the processing point only if the
laser protection cover is closed.
Comment
Starting from the laser marking system interface, the customer is
responsible for ensuring that the above specified values are
maintained (fault exclusions, use of proven components, etc.).
Note
Protective covers and housing parts that are incorporated in
the safety circuit AND whose disassembly may result in the
escape of laser radiation, can only be removed with a tool.
You can find information about this in chapter 7 "Interfaces" .

6. Measures for increasing safety
Laser class 1+2 Laser class 4

No special measures are neces- ■ Wear suitable laser safety
sary if the system is operated prop- glasses.
erly. ■ Shielding (e.g. set up portable
barriers of non-reflective sheet
metal on all sides).
■ Check the laser protection filter
for damages
Laser classes 1, 2 and 4 Tab. 1-20
6.1 Protective clothing
Operating mode Safety measures

Authorized operation: The beam guidance is encapsulated, the
laser system being operated corresponds
during operation of a laser system to laser
class 1 or 2 (pilot laser). In this case, no
additional safety measures are required.
Maintenance operation The laser system corresponds to a Class 4
laser unit. Then laser safety goggles must
Operation without protective
be worn. A suitable shielding (e.g. portable
cover of the work area:
barriers made of non-reflective sheet) pro-
tects the surrounding area from laser radi-
ation.
Tab. 1-21
6.2 Exhausting vapors, gases and smoke
The laser system must be operated with an exhaust system.

Vapors, gases and smoke have to be exhausted and filtered
properly during processing with the laser system. The gases are
purified using a filter device. The filters must be adjusted for spe-
cial applications if required. The user must ensure that the per-
missible harmful substance concentration limit values are not
exceeded at the workplace.
6.3 Pay attention to thermal heating
When metal or plastic workpieces are marked, the surface may melt and
vaporize depending on the intensity and the reaction time of the laser
beam. In such a case wear heat-resistant gloves, before removing the
workpiece from the processing cell.
Tab. 1-22
1‐22 Measures for increasing safety 2014-06-30 MA-EN-230

6.4 Installing connection cables properly
Connection cables, such as the cable for the 24 V power supply

or other interface cables, are to be laid or marked in such a way
that any hazards due to running over, slipping, tripping or falling
are ruled out.
MA-EN-230 2014-06-30 Measures for increasing safety 1‐23

7. Safety information for certain
operating stages
Operation Laser class 1 Laser class 2 Laser class 4

Normal
X
Programming Pilot laser
Maintenance X
Operating stages Tab. 1-23
The user is responsible for all the necessary safety precautions

for the operation of the laser systems. The following points must
be observed to avoid dangers:
7.1 Normal mode
Operate the laser system only if all the prescribed safety devices
and safety-relevant devices are in place, e.g. laser protective
cover, removable safety devices, E-STOP equipment, exhaust
system. Operate the laser system only under constant supervi-
sion or ensure the suitable monitoring functions.
7.2 Programming operation
The laser system/laser unit is programmable. You can create the

following programs, among other things:
■ Processing program.
■ Sequential program.
More information can be found in chapter 6 "Commissioning "
and in case of laser marking systems in the corresponding Tru-
Tops Mark® software manual.
Newly developed programs can contain bugs. These bugs can
result in an unpredictable behavior of the machine and cause
hazards to people and property. Take all necessary measures to
avoid damage due to defective programs.
As the user of the machine, you must ensure that the personnel
is only using programs that have been tested and found safe.
7.3 Maintenance operation
Perform the setup and inspection activities described in this man-

ual at appropriate times. Pay attention to notes regarding
1‐24 Safety information for certain operating stages 2014-06-30 MA-EN-230

replacement of parts. Check the safety devices of the laser sys-
tems at regular intervals.
On account of the specific hazards due to laser radiation, main-
tenance work may be carried out only by specially equipped per-
sonnel trained and instructed by TRUMPF. Safety devices might
have to be deactivated or removed during setup work.
being emitted.
Example A laser system is integrated into a laser unit. The laser unit is
equipped with several protective covers. During the maintenance
operation, it might be necessary to remove the cover plate on
the laser unit. The laser system is a class 4 laser when the
cover plates have been removed.
MA-EN-230 2014-06-30 Safety information for certain operating stages 1‐25

8. Position of the safety device
8.1 Laser warning lamp
The laser warning lamp is an emission safety device of the

laser marking system in accordance with the standard
EN 60825-1.
The laser warning lamp is on the front side of the laser marking
system.
Laser warning lamp (arrow) Fig. 10543
An external laser warning lamp can be connected to the laser

marking system. The relevant instructions on this can be found
in the interface description.
When is laser radiation The laser warning lamps are already illuminated before laser
emitted? radiation is emitted at the laser beam emission opening. Laser
radiation is emitted after the laser is switched on, only if:
■ the processing has been started.
1‐26 Position of the safety device 2014-06-30 MA-EN-230

9. Behavior in emergencies
Switching off the marking Immediately press the respective EMERGENCY-STOP impact
system quickly button.
The power supply is interrupted.
You can connect an EMERGENCY STOP impact button to the
interlock interface of the of the laser marking system. You can
also integrate the laser marking system into the EMERGENCY
STOP circuit of a higher-order system. Details can be found in
chapter 7.
The interlock interface of the laser marking system is not
designed as a safety device according to EN ISO 13849. Laser
safety according to laser class 1 is ensured solely by the safety
circuit as safety device.
Note
Mount the EMERGENCY STOP impact button such that it is
within reach when you are processing a workpiece. This ensures
that it can be actuated without delay in case of emergency.
MA-EN-230 2014-06-30 Behavior in emergencies 1‐27

1‐28 Behavior in emergencies 2014-06-30 MA-EN-230
Chapter 2
Quick-start
1 Commissioning 2‐2
MA-EN-230 2014-06-30 Quick-start 2‐1

1. Commissioning
Quickstart: Commissioning the laser marking system Fig. 10325
2‐2 Commissioning 2014-06-30 MA-EN-230

The flowchart "Starting up the laser marking system" illustrates
the connections between the following laser marking system
commissioning steps:
■ Unpacking the laser marking system (see "Unpacking and
installation", pg. 6‐4).
■ Mounting the laser marking system (see "(A) Mounting the
TruMark 1110 laser marking system", pg. 6‐7).
■ Connecting the operating devices to the control computer
(see "(B1) Connect the monitor, operating devices and com-
puter network at the control computer.", pg. 6‐8).
■ Connecting the control computer to a computer network (see
"(B1) Connect the monitor, operating devices and computer
network at the control computer.", pg. 6‐8).
■ Connecting the laser marking system to the power supply
(see "(B2) Supplying the laser marking system with 24 V",
pg. 6‐10).
■ Connecting the safety circuit (see "(C1) Connecting the
safety circuit", pg. 6‐11).
■ Connecting/bridging the interlock (see "(C2) Connect or
bridge interlock circuit", pg. 6‐12).
■ Switching on the laser marking system (see "(D) Switching
on the laser marking system", pg. 6‐13).
■ Working with the laser marking system.
MA-EN-230 2014-06-30 Commissioning 2‐3

Integrating in the system/
commissioning environment
Quickstart: Laser marking system in system environment Fig. 10326
The "Laser marking system in system environment " flowchart

makes visible the connections between the following steps for
integration:
■ Connecting the safety circuit (see "(C1) Connecting the
safety circuit", pg. 6‐11).
■ Connecting the interlock (see "(C2) Connect or bridge inter-
lock circuit", pg. 6‐12).
■ Connecting the remote activation (see "CONTROL 2", pg.
7‐11).
■ Connecting the exhaust system Pin 9: exhaust system .
■ Alternative external actuation connection at:
− TCP/IP network (see "TCP/IP interfaces on the control
computer", pg. 7‐3).
Note
A clearance gauge is supplied as an auxiliary tool to set the
focal position (176 mm). The measurement is taken vertically
from edge of the focusing lens to the surface of the workpiece.

TM 1110 auxiliary tools, clearance gauge for determining the Fig. 10546
focal position
MA-EN-230 2014-06-30 Commissioning 2‐5

Chapter 3
Product description
1 Operating principle of a laser marking 3‐2

system
2 Properties of the laser radiation 3‐5

2.1 Laser radiation parameters 3‐5
3 Laser marking 3‐10

3.1 Effect of the laser beam on the workpiece 3‐10
3.2 Influence of the laser parameters on the 3‐12
processing result
4 TruMark 1110 laser marking system 3‐14
MA-EN-230 2014-06-30 Product description 3‐1

1. Operating principle of a laser marking
system
The acronym LASER stands for Light Amplification by Stimulated

Emission of Radiation.
Translated:
Light amplification by stimulated emission of radiation.
Light with particular properties is created in a laser by this spe-
cial process.
The following picture shows the structure of the laser schemati-
cally.
1 Rear mirror 4 Output coupling mirror

2 Pump source 5 Laser beam coupled out
3 Laser medium
Laser design, diagram Fig. 1025
Its essential components are:

■ an active laser medium (3) (see "Fig. 1025", pg. 3‐2). The
laser light is generated or amplified in the laser medium.
■ an optical resonator. A resonator consists of mirrors (1, 4)
(see "Fig. 1025", pg. 3‐2) that reflect at least part of the light
back to the active medium. This leads to reamplification and
thus greater total amplification.
■ One or more pump sources (2). They supply energy to the
laser medium (3) which is required for amplification of light
(see "Fig. 1025", pg. 3‐2). This process is called pumping.
A part of the light leaves the optical resonator through the output
coupling mirror (4) and is available as laser beam (5).
Only light beams which are exactly vertical to the mirror surfaces
can move to and fro and in this way be amplified. This creates a
powerful directional, bundled output beam, which is very easy to
focus.
3‐2 Operating principle of a laser marking system 2014-06-30 MA-EN-230

Depending on the laser medium used, a distinction is made
between
■ Solid-state lasers.
■ Liquid lasers.
■ Gas lasers.
Solid-state lasers are generally pumped optically, which means
the excitation energy is supplied in the form of light. Diode lasers
for which the laser medium is a semi-conductor are an excep-
tion. These lasers can be excited directly electrically.
Your laser marking system contains a diode-pumped solid-state
laser in which the laser medium is a laser crystal excited by
diode lasers.
Operating modes The laser in your laser marking system may be implemented in
two different operating modes:
■ cw mode, also named continuous wave mode (continuous
wave).
■ Q-switched operation.
CW mode In the cw mode, the laser emits a laser beam constantly and
with constant power.
Q-switched operation In Q-switched operation mode, the laser medium is also excited
continuously. However, the light amplification in the laser resona-
tor is interrupted periodically by means of what is referred to as
a Q-switch. During this time the excitation energy is collected
and stored in the laser medium. The Q-switch then briefly ena-
bles the resonator and the light amplification is initiated.
The collected stored energy is suddenly emitted in a very short
light pulse. In this way, a peak pulse power is achieved which
exceeds the power in continuous mode by far over a very short
time. This enables power densities to be achieved even with a
relatively small laser, which allows, for example, metal to be
melted and evaporated and, in this way, markings created. This
is the usual operating mode of your laser marking system.
Typically, several 1000 pulses are emitted per second; each indi-
vidual pulse is only a few nanoseconds long.
Scanner head The laser beam is moved over the workpiece by means of a
scanner head during marking.
The scanner head contains rotating mirrors (3, 4) mounted on
galvo drives (1, 2). The galvo drives allow high deflection speeds
with high accuracy as required for the marking process.
MA-EN-230 2014-06-30 Operating principle of a laser marking system 3‐3

1 Galvo drive for X deflection 3 Deflection mirror
2 Galvo drive for Y deflection 4 Deflection mirror
Scanner head, principle Fig. 1042
Plane-field lens To achieve the power densities required for marking, the laser
beam is focused on the workpiece with a focusing lens. A plane-
field lens (also referred to as an f-theta focusing lens) is used for
this purpose.
A plane-field lens has the following properties:

■ The focal point moves on a level surface (plane field) at an α
angle during the deflection of the laser beam (1) by the
deflection mirror (2).
■ The deflection γ` is proportional to the deflection angle α of
the laser beam.
1 Laser beam 2 Deflection mirror

Plane-field lens, diagram Fig. 1044
3‐4 Operating principle of a laser marking system 2014-06-30 MA-EN-230

2. Properties of the laser radiation
The following properties of the laser radiation are different from

the radiation from other light sources:
Monochromatic Laser radiation is extensively monochromatic. The wavelength of

the laser radiation has only a little spectral bandwidth. Thanks to
this property, optical elements (lenses, mirrors) can be opti-
mized for the specific wavelength.
Coherent All parts of the radiation not only have almost the same wave-
length and thus the same frequency, but also oscillate with the
same phase position - “in synchrony“. This makes it possible to
focus the laser radiation properly.
Parameters Laser radiation is described by specific parameters. The suitabil-

ity of the laser beam for certain applications e.g. in material
processing can be evaluated with the help of these parame-
ters. The most important parameters are explained in section
2.1.
2.1 Laser radiation parameters
The beam properties of a laser are determined by the following

parameters:
Wavelength Laser radiation can be regarded as a wave. A specific wave-

length λ0 is generated depending on the laser medium. The
wavelength of the ML1 laser marking system is 1064 nm. It is
within the infrared spectral range, which is why the laser beam is
not visible.
Wavelength, profile Fig. 1893
Beam diameter The beam diameter d indicates the diameter of the laser beam.
The beam diameter d can have different values at different
points of the light path.
MA-EN-230 2014-06-30 Properties of the laser radiation 3‐5

Divergence and beam diameter, diagram Fig. 1028
Beam waist diameter The beam waist diameter d0 is the beam diameter at the focal
point and therefore the smallest diameter which a laser beam
reaches after a focusing lens. The smaller this value is, the
higher is the power density in the focus (see "Power density").
Divergence The angle Θ by which the beam in the so-called far-field devi-
ates from parallelism is called divergence.
Beam quality Beam quality is defined as:
Fig. 1027
and describes the focusability of a laser beam.

The theoretical best value of the beam quality is M2 = 1. Actual
laser beams always have a beam quality of M2 > 1.
Cross-section area of a The cross-section area of a beam is the area through which the
beam laser beam passes vertically. It can have different values at dif-
ferent points of the light path.
1 Laser beam 3 Focal point

2 Focusing lens
Cross-section areas of a beam at different points, diagram Fig. 1030
3‐6 Properties of the laser radiation 2014-06-30 MA-EN-230

The cross-section area of the beam has the smallest value in the
focus (3).
Pulse repetition frequency The pulse repetition frequency F determines the number of laser
pulses per second. Typical pulse repetition frequencies of lasers
with Q-switching are between 1 kHz and 200 kHz.
Pulse duration Pulse duration t is the time between the 50% values of power of
the rising and falling edge of a pulse – the half-height width.
Q-switched rod laser: pulse duration, diagram Fig. 1047
Power Power is an important parameter of the laser.
In the case of laser pulses, a distinction is made between:

■ Peak pulse power Pp.
■ Average power Po.
The peak pulse power is the maximum value of the power within
an individual laser pulse. It is generally several kilowatts.
A low average power (few watts) with short pulse duration in the
ns range leads to very high peak pulse powers of several kilo-
watts to over one hundred kilowatts.
Gauss beam Lasers with very good beam quality (M2 < 1.5) generally create
something close to a Gauss beam. The power distribution across
the beam cross-section of a laser beam corresponds to Gaus-
sian normal distribution. As beam diameter, the diameter of a
laser beam is defined within which 86.5% of the power is
present.
Power density Power density is a measure for the power with reference to a
certain area. Power density IP is a measurement for peak pulse

power PP based on the beam cross section surface in focal point
AF.
For all laser processes, there is a process threshold in the form
of a minimum necessary power density for status changes of the
processed material.
Example:
Glass: 10 GW / cm2,
Metal: 0.1 GW / cm2 for engraving.
The necessary power density at the processing location is ach-
ieved by providing a particular laser power at a lowest possible
focal diameter. The smallest possible size of the focal diameter
is determined by the wavelength, beam quality and the focusing
lens being used.
Pulse energy The energy of an individual laser pulse corresponds to the sur-
face under the curve of a single pulse in the power/time dia-
gram. It can also be easily calculated by dividing the average
power by the pulse repetition frequency.
Pulse energy, diagram Fig. 1029
Pulse-to-pulse stability The pulse energy/peak pulse power of successive actual laser
pulses is not always the same. The pulse-to-pulse stability is a
measure for the variation of the pulse energy/peak pulse power
of individual laser pulses around their mean value.
Setpoint At the factory, the output power of the laser is set at 40 kHz to
the rated power.
3‐8 Properties of the laser radiation 2014-06-30 MA-EN-230

Beyond this working point, that is, at other frequencies or for
less than 100% target power:
■ the machining results for different lasers of the same type
can differ. This can be easily compensated for by modifica-
tion of the laser parameters in the marking file.
■ changes in beam properties are possible. This especially
affects the pulse-to-pulse stability, the beam quality and the
pulse duration.

3. Laser marking
Materials can be processed in different ways with the laser

beam.
The following sections explain:

■ The effect the laser beam has on the material during mark-
ing.
■ What influence the laser parameters have on the marking
results.
3.1 Effect of the laser beam on the

workpiece
The effect of the laser beam on the material depends on the fol-
lowing factors:
■ On the material to be processed.
■ On the wavelength of the laser beam.
■ On the focusing lens.
■ On the set parameters such as:
− Laser power.
− Deflection speed.
− Pulse repetition frequency.
− Pulse duration.
It is decisive that the material absorbs the laser beam. Only then
can the energy of the laser beam produce the desired effect on
the material.
The processing can show the following effects:

■ Ablation.
■ Engraving.
■ Color change.
■ Annealing.
■ Foaming.
AblationProcessingAblationA Workpieces with a thin outer coat can be marked by ablation the
blation outer coast with laser light.
Examples:
Colored, anodized aluminum, finished workpieces, laser marking
films
The material of the outer coat is removed or evaporated by the
effect of the laser beam. The coat below it is thus visible.
3‐10 Laser marking 2014-06-30 MA-EN-230

The laser beam can also be used for ablation of functional lay-
ers, e.g. semiconducters and metallic oxides.
Examples:
Insulation of conducting paths, Insulation of functional surfaces,
Trimming of resistors
The material of one or more layers of a multi layer material
structure is ablated or evaporated by means of the laser beam
and can be structured definitely in such way.
Engraving When engraving, the laser beam ablates as much material that
depressions are created in the material, similar to the mechanical
engraving process. Depending on the material, engraving may
change the color of the material, which makes the contours even
more visible.
For engraving, you need a relatively high pulse power: 5 kW to
over 100 kW depending on the requirements and material.
Color change Mainly in the case of plastic materials, the effect of the laser
beam may change the color of the material. This may happen
because of:
■ Thermal effects
or
■ photochemical effects.
The surface structure of the material mostly remains unchanged,
i.e. there are no elevations or depressions.
The pulse power for the color change is low in comparison to
engraving (< 5 kW).
Annealing Certain types of metals (steel, titanium) can be marked by gener-

ating annealing colors. The energy of the laser beam must then
be dosed such that the temperature on the processing point is
sufficiently high. The energy is significantly higher than for color
changes in plastic materials (see above). The annealing colors
on the surface of the workpiece are then created by tempera-
ture-dependent oxidation.
Foaming Markings on certain plastic materials can be generated by foam-

ing. The laser beam causes the material to melt at certain
points. This generates trapped gas bubbles and alters the mate-
rial such that a raised marking is generated, which also mostly
differs in color from the unprocessed material.
Note
For additional information on the individual procedures for mark-
ing with laser radiation, please contact your supplier.
MA-EN-230 2014-06-30 Laser marking 3‐11

3.2 Influence of the laser parameters on
the processing result
Pulsed lasers are mostly used for processing with laser radiation.
The most important settable parameters are:
■ Laser power.
■ Deflection speed.
■ Pulse repetition frequency.
Laser power The electric power with which the pump light source of the laser
is supplied mainly determines the average power of the emitted
laser beam. The pump energy results from the pump power and
the set pulse repetition frequency. The pulse duration is also
decisive for the pulse peak power.
The pulse peak power and the pulse energy determine the laser
beam intensity acting on the material. For the different working
processes, it is mostly possible to amplify the required effect by
increasing the laser power. The effect is correspondingly reduced
in case of reduced power - e.g. depth of an engraving or a color
change contrast.
Deflection speed The deflection speed indicates how fast the focused laser beam
is guided across the surface of the workpiece (mm/s). It deter-
mines the duration of the processing.
The deflection speed also determines how long the laser beam
acts on a certain point on the workpiece. This results in an
upper limit for the deflection speed adapted to the required proc-
essing quality.
Pulse repetition frequency The pulse repetition frequency is determined by the signal, which
controls
■ the Q-switch in Q-switched systems
and
■ the pulsed operation of the oscillator in oscillator-amplifier
systems.
With fixed setting of laser power, deflection speed and pulse

duration, an increase in the pulse repetition frequency causes:
■ A reduction in the pulse peak power and the pulse energy.
■ An increase in the point density or pulse overlap on the con-
tour.
3‐12 Laser marking 2014-06-30 MA-EN-230

d Beam diameter on the work- o Pulse overlap
piece v Feedrate of the laser beam on
F Pulse repetition frequency the workpiece (deflection speed)
Pulse overlap, pulse repetition frequency, beam diameter Fig. 1074
and feed rate, diagram
MA-EN-230 2014-06-30 Laser marking 3‐13

4. TruMark 1110 laser marking system
Main components The following installation indicates the typical components of the
TruMark laser marking system 1110. Depending on your order,
the scope of delivery of your laser marking system may differ.
1 Operating and display units 3 Scanner head 4 Focusing lens

2 Laser marking system
Main components of a laser marking system Fig. 10544
The most important names used in this document for compo-

nents of your laser marking system are introduced in the follow-
ing sections.
Subsequently, those interfaces of your laser marking system that
are most important to you as the user are presented.
Control computer Your laser marking system comprises a control computer with
the Windows 7 operating system. The software required to oper-
ate and control the laser marking system is installed on it.
External software Since numerous time-critical processes are controlled and moni-
tored when operating the laser marking system, the manufacturer
cannot guarantee trouble-free operation of the laser marking sys-
tem if other programs are installed on the control computer.
Note
Do not install any other software on the control computer of your
laser marking system. Unknown software can cause malfunc-
tions.
Malfunctions caused by the installation and operation of software
which is not recommended will not be rectified within the scope
of the warranty.
3‐14 TruMark 1110 laser marking system 2014-06-30 MA-EN-230

TRUMPF cannot be held liable for damage resulting from the
installation of software which is not recommended by
TRUMPF.
Operating and display The keyboard, mouse and monitor are connected to the control
devices computer as operating and display devices.
Pilot laser The pilot laser is a component of the laser marking system. It is
a low-power diode laser. The pilot laser creates a red light with a
wavelength ranging from 630 to 660 nm.
The pilot laser helps for the following purposes:

■ To position workpieces on the marking field.
■ To run marking programs on a trial basis.
Modes
The pilot laser can be operated in two modes:

■ Mode 1: "Rectangle".
■ Mode 2: "Contour".
Mode 1 - Rectangle
The pilot laser depicts a rectangle in mode 1. The rectangle out-
lines the position and size of the graphic of the selected marking
program.
Mode 2 Contour
The pilot laser completely reproduces the graphic of the marking
program in mode 2.
Instructions on how to select the mode and how to activate the
pilot laser can be found in Chapter 6 "Commissioning" and in the
software manual TruTops Mark®.
Note
The focusing lens of the laser marking system is designed for
the wavelength of the laser. Different refraction indexes of the
lens at different wavelengths cause slight differences in the
beam trajectories of the laser and the pilot laser. The points of
impact of the laser beam and the pilot laser beam on the work-
piece can thus be slightly different from each other.
Focusing lens The focusing lens focuses the laser beam onto the marking field.
It is also the beam emission point from the laser marking sys-
tem.
Note
Keep the working distance as exact as possible. You will then
attain repeatable marking results with the best possible quality.
MA-EN-230 2014-06-30 TruMark 1110 laser marking system 3‐15

Focusing lens Fig. 10542
The focusing lens is a plane-field lens and focuses the laser

beam onto the marking field.
Adjustable focusing / The position of the focus can be changed in the direction of the
defocusing laser radiation.
1 Marking field d0 Beam diameter at the focal ± Direction of defocusing

d Beam diameter on the working point
plane
Defocusing at a constant working distance Fig. 10254

At a constant working distance, the beam diameter is increased
on the working plane by the defocusing and the energy density
on the working plane reduced accordingly.
Protective glass A protective glass covers the focusing lens towards the work-
piece. The protective glass prevents material deposits on the
focusing lens. The protective glass must be cleaned or changed
if it becomes fogged.Instructions for this are to be found in chap-
ter 10"Maintenance".
Setting the working distance If there are fewer height differences in the workpiece, the focus
position can be adapted to the surface structure of the workpiece
with focal point adjustment.
1 Marking field ± Direction of the focal position

d0 Beam diameter at the focal adjustment
point ← Modification of the marking field
→ size
Setting the working distance by offsetting the focal position Fig. 10255
The specified marking field size applies to the working distance.

The reproduction scale and hence the marking field size (← →)
is changed by changing the working distance by offsetting the
focal position (±). This effect occurs in particular with standard
plane-field lenses. This effect is reduced considerably by telecen-
tric plane-field lenses.
LED display \ The important display and operating devices of the laser marking
system for you as user are:
■ The user interface and operating devices of the TruTops
Mark® control program (1).
■ The display (2) of the laser warning lamp
■ The touch field (3) for switching on or off

1 User interface and operating 2 Laser warning lamp display 3 Touch field
devices
Entering and displaying on the laser marking system Fig. 10545
Additional information on the user interface of the control pro-

gram can be found in the software manual for TruTops Mark® as
well as in chapter 6 "Commissioning".
Interfaces on the rear side of The following picture shows the interfaces on the rear side of the
the laser marking system laser marking system.

1 Power supply connection 5 Safety circuit connection 9 Nameplate
2 Control 1 connection 6 Monitor connection 10 Cover plate (without fieldbus)
3 Control 2 connection 7 TCP/IP (LAN) connection 11 ProfiBus connection
4 Fan connection 8 USB No. 1+2, USB No. 1 con- 12 ProfiNet connections 1 + 2
nection for keyboard and
mouse; USB No. 2 connection
for backup
Interfaces on TM 1110 laser marking system Fig. 10539
Detailed information can be found in chapter 7 "Interfaces".
Connection to a computer The control computer is prepared for a connection to a computer

network network.
Your network manager needs to carry out the following opera-

tions for you to be able to operate the laser marking system in
the network:
■ Connect the network cable.
■ Configure the network software.
You can find more information about this in chapter 6 "Commis-
sioning" and chapter 7 "Interfaces". Please contact TRUMPF if
you have any other questions about this.

Chapter 4
Storage, transport
1 ShockWatch and TiltWatch stickers on 4‐2

packaging
2 Storage 4‐5
3 Transport 4‐6
3.1 Minimum contents of the packaging 4‐6
3.2 Packaging dimensions and weight 4‐6
3.3 Environmental conditions 4‐7
MA-EN-230 2014-06-30 Storage, transport 4‐1

1. ShockWatch and TiltWatch stickers
on packaging
Introduction The specified environmental conditions must be maintained dur-

ing the transport and loading operations of laser marking sys-
tems. Especially important are:
■ The always upright handling.
■ No unacceptable impact load.
These conditions are monitored by stickers on the packaging:

■ A TiltWatch® tilting sensor sticker.
■ A ShockWatch® shock sensor sticker.
TiltWatch® tilting sensor
1 Balls (3x) show tilting angle

Tilting sensor (TiltWatch® Plus) Fig. 10218
The laser marking system has been handled according to the

specification if all balls (1) lie in the position shown in the figure.
4‐2 ShockWatch and TiltWatch stickers on packaging 2014-06-30 MA-EN-230

ShockWatch® shock sensor
1 ShockWatch® sticker 2 Indicator red: Unacceptable 3 Indicator unchanged: No unac-

impact load ceptable impact load
Shock sensor (ShockWatch®) - example Fig. 10217
The laser marking system has been handled according to the

specification if the indicator is unchanged (3).
Position on the packaging
1 ShockWatch® sticker 2 TiltWatch® sticker

Placement of the stickers on the packaging – TruMark 1110 Fig. 10221
The stickers for transport monitoring (1, 2) are always placed on

the front side of the packaging.
Procuedure for recording Damages and additional expenses caused by violation of the
damage. specified environmental conditions during transport and storage
are not covered by the TRUMPF warranty.
MA-EN-230 2014-06-30 ShockWatch and TiltWatch stickers on packaging 4‐3

If the tilting sensor (TiltWatch® Plus) and/or the shock sensor
(ShockWatch®) have been released (balls not in standard posi-
tion, indicator red), the customer should act as follows:
■ Do not refuse delivery.
■ Inspect the goods for damages immediately and
− make notation of the tilting angle indicated by the balls
on the delivery receipt
and/or
− make notation of the red indicator on the delivery receipt.
■ If damages are directly detectable, leave in original packag-
ing and request immediate inspection from the carrier.
or
■ commission the system promptly and complain about dam-
ages detected during commissioning or necessary additional
expenses to the responsible carrier with the demand for
immediate inspection.
4‐4 ShockWatch and TiltWatch stickers on packaging 2014-06-30 MA-EN-230

2. Storage
Please use only the original packaging for storage.
Ruling out the formation of Make sure that the temperature during the intermediate storage
condensation water of the delivered laser marking system (with accessories) corre-
sponds to the future installation location.
Formation of condensation water!

CAUTION
Components of the laser marking system may be destroyed.
Ø Store the laser marking system for eight hours at a place
where the temperature corresponds to that of the installation
site. You can then perform the start-up procedure.
Environmental conditions Environmental conditions for storage

Storage (also long-
term storage) in
accordance with
DIN EN 60721-3-1
Climate class 1K2
Biological class 1B1
Chemical class 1C1L
Mechanical active 1S1
substances class
Mechanical class 1M1
(Variation and
excerpt as follows)
Maximum relative 5 ... 75 %
humidity
Weatherproof storage with temperature control. Protection against
frost, moisture and precipitation.
Vibrations Not permissible
Environmental conditions for storage Tab. 4-1
Please contact TRUMPF's service department if you have any

queries in this respect.
MA-EN-230 2014-06-30 Storage 4‐5

3. Transport
Please use only the original packaging for transport.
If you as integrator have installed the laser marking system in a

laser unit or other system which has to be transported, make
sure the laser marking system is:
■ First removed from the system.
■ Transported in the original packaging.
■ Subsequently re-installed in the system.
3.1 Minimum contents of the packaging
Components TruMark 1110

Laser marking system X
Documentation
DVD, Declaration of Incorporation as hard- X
copy and print-out of the assembly instruc-
tions upon request
24-V connection cable X
Plug set X
Clearance gauge 176 mm X
Test marking cards ABS (10 pieces) X
Minimum contents of the packaging Tab. 4-2
3.2 Packaging dimensions and weight
Laser marking system Gross

For transport by truck Packaging dimensions
TruMark 1110 weight
approx.
L x W x H in mm 600 x 400 x 600
38 kg
Packaging dimensions and weight Tab. 4-3
Permissible additional ■ Forklift truck

equipment ■ Pallet jack
4‐6 Transport 2014-06-30 MA-EN-230

3.3 Environmental conditions
Environmental conditions for transport

Transport according
to DIN EN
60721-3-2 2K2
Climate class 2B1
Biological class 2C1
Chemical class 2S1
Mechanical-active
substances class 2M1
Mechanical class
(Variation and
excerpt as follows)
Temperature No rapid +0 °C .. +50 °C
temperature changes non-
at high relative condensing
humidity are permissible.
No moisture,
precipitation, rain.
Means of transport: jet airplanes, propeller airplanes,
road vehicles with pneumatic suspension, trailers with pneumatic
suspension, other road vehicles in areas with well developed
road systems, railroad cars with soft suspension,
forklift trucks. No tilting permissible.
Packed device: maximum permissible free fall
from a height of 0.25 m (weight <100 kg) and
0.1 m (weight >100 kg).
Environmental conditions for transport Tab. 4-4
Please contact TRUMPF's service department if you have any

queries in this respect.
MA-EN-230 2014-06-30 Transport 4‐7

4‐8 Transport 2014-06-30 MA-EN-230
Chapter 5
Installation conditions
1 Installation 5‐3
1.1 Checking the installation conditions 5‐3
1.2 Establishing the site prerequisites 5‐3
2 Dimensional drawings 5‐5

2.1 Dimensional specifications for the laser mark- 5‐5
ing system
2.2 Mounting 5‐7
2.3 Clearance 5‐8
2.4 Fresh air supply 5‐10
2.5 Optical dimensions for setting the marking 5‐11
field
2.6 Setting the focal position 5‐11
3 Technical data 5‐13

3.1 Electrical connected loads 5‐13
3.2 Weights, environmental conditions 5‐15
3.3 Peak pulse power 5‐15
MA-EN-230 2014-06-30 Installation conditions 5‐1

3.4 Beam quality 5‐16
5‐2 Installation conditions 2014-06-30 MA-EN-230

1. Installation
This section contains information about:

■ Clarifications for the installation.
■ Site prerequisites.
Further information, in particular on technical data and ambient
conditions, can be found in the following sections, "Dimensional
drawings" and "Technical data".
1.1 Checking the installation conditions
This chapter contains technical information you require for the

installation and connection.
In the "Technical data" section, you can find, in particular:

■ Electrical connected loads.
■ Dimensions and weights.
■ Details on ambient conditions.
The safety regulations which apply to your region must be
observed for the installation, connection and operation. Read
Chapter 1 "Safety" as well.
Note
You, the user, are responsible for the adherence to the safety
regulations.
1.2 Establishing the site prerequisites
Space requirements The space requirement for installing the laser marking system
can be seen in the section"Dimensional drawings" in this chap-
ter.
Also maintain the minimum clearance around the TruMark 1110
laser marking system that is documented in the dimensional
drawings:
■ In order for the touch field, ventilation and plug connections

to be accessible for service work at any time.
■ So that the flow of cooling air is not obstructed.
Floor The loading capacity of the floor must be adequate for the
weights specified in the "Technical data" .
MA-EN-230 2014-06-30 Installation 5‐3

Temperature The temperature at the site of the laser marking system must
be within the range specified in the "Technical data".
5‐4 Installation 2014-06-30 MA-EN-230

2. Dimensional drawings
Information that is important for the installation and operation of

your laser marking system is compiled in this section.
Here you will find:

■ Dimensional drawings.
■ Information on the mounting.
■ Dimensional specifications for the space to be kept free
around the TruMark 1110 laser marking system.
■ Dimensional specifications for the fresh air supply.
■ Optical dimensions
■ Changing the focal position
2.1 Dimensional specifications for the

laser marking system
TruMark 1110 laser marking system, side view Fig. 10547
Working distance A Dimension A indicates the working distance. The working dis-
tance indicates the clearance between surface of the workpiece
to be marked and the lower edge of the housing.
General dimensional The following general tolerances apply to the dimensions in the
tolerances dimensional drawings:
MA-EN-230 2014-06-30 Dimensional drawings 5‐5

≤ 6 ≤ 30 ≤ 120 ≤ 400 ≤ 1000 ≤ 2000
± 0.1 ± 0.2 ± 0.3 ± 0.5 ± 0.8 ± 1.2
General dimensional tolerances in dimensional drawings Tab. 5-1
Fastening the LMS TruMark

1110 in a reproducible
manner
TruMark 1110 laser marking system, view from below Fig. 10548
Fastening in a reproducible A bore hole and an oblong hole with the dimension ∅ 6E8 can
manner be found on the underbody of the laser marking system.
Apply the appropriate alignment pins to the carrier in such a
manner to allow you to fasten the laser marking system in a
reproducible manner.
5‐6 Dimensional drawings 2014-06-30 MA-EN-230

2.2 Mounting
The TruMark 1110 laser marking system can be installed in

almost any 2 position.
Note
Observe the customary thread depths and tensile strengths for
screw joints in mechanical engineering. When mounting the Tru-
Mark 1110 laser marking system, make sure the values defined
in section 3.2 (see "Weights, environmental conditions", pg.
5‐15) for the mechanical class, especially for impact loads and
accelerations specified, are not exceeded.
No splash water protection in incorrect installation position!

NOTICE
Water ingress can destroy the components of the laser
marking system.
Ø The side with the interfaces for the cable connections must
not face upwards!
Ø The focusing lens must not face upwards!
Mounting in any position Fig. 10549
2 If the TruMark 1110 laser marking system is mounted in such a way

that the beam emission point is directed upwards, then there is a dan-
ger that particles will be deposited on the protective glass. This type of
set-up should therefore be avoided. The processing quality may be
impaired by particle deposits.

2.3 Clearance
Work on the laser marking When working on the laser marking system, it may be necessary
system to remove the fans, the connection cables or the protective
glass.
The following picture provides information on the minimum
dimensions of the space to be kept free in order to perform this
work.
Clearance Fig. 10550
If your construction does not allow this to be done, the laser

marking system must at least be easy to remove. In this case,
provide the laser marking system carrier with alignment pins to
allow the laser marking system to be remounted without any
adjustment requirements after finishing the work.
Laser protection cover The inner dimensions of a laser protection cover must at least
meet with height A and side length D1.

Minimum interior space of laser protection covers, principle Fig. 10551
The dimensions A and D1 result from the relationship of the

focusing lens to the focusing length f as described in the follow-
ing table.
You can find the definition of dimension A in section 2.1 "Dimen-
sion data for the laser marking system"(see "Fig. 10547", pg.
5‐5).
Laser marking Focusing lens with A [mm] Laser pro-

system focal length f [mm] tection
cover D1
[mm]
TruMark 1110 160 204.5 120
Minimum inner space of laser protection covers Tab. 5-2
Note
Protective covers and housing parts that are incorporated in
the safety circuit AND whose disassembly may result in the
escape of laser radiation, can only be removed with a tool.

2.4 Fresh air supply
1 Fresh air supply 2 Hot air exhaust

Fresh air supply Fig. 10552
TruMark laser marking For cooling, air is drawn in from the left in order to escape
system 1110 through the cooling fins at the top. The fans are mounted in
such a manner to allow cool air to be supplied and warm air to
be discharged. The air inlets and the blow-out area must not be
blocked. For this reason, do not deposit any objects there.
Avoid sealed encasing If the laser marking system is encased in a housing, it must be
ensured that the created warm air can be discharged either
directly or by means of sufficient heat transfer to the housing.
Otherwise, the ambient temperature for the laser marking system
will rise to impermissible values!

2.5 Optical dimensions for setting the
marking field
Marking field The marking field is the area that can be marked by the laser
beam without having to move the workpiece or the laser marking
system.
TruMark 1110 laser marking system, optical dimensions for marking field setting Fig. 10553
The dimension A depends on the focal length f of the focusing

lens and is a prerequisite for the size of the marking field D x D.
Marking field D Wavelength Focusing lens Working dis-

x D [mm] with focal tance A [mm]
length f [mm]
110 x 110 1064 nm 160 204.5
TruMark 1110 laser marking system: optical dimensions Tab. 5-3
2.6 Setting the focal position
Adjustable focusing / The position of the converging lens in the beam expansion is
defocusing adjustable. As a result, the position of the focal point is changed
in the direction of the laser beam (Z direction).

TruMark 1110 laser marking system, change focal position Fig. 10846
Focusing lens with focal length f Max. modification of the focal

[mm] position [mm]
160 ± 7
Setting range of the focal position Tab. 5-4

3. Technical data
3.1 Electrical connected loads
Two inputs with 24 V:

■ Logic power (24 V / 15 A) / max. 360 W ("HIGH_P").
■ Laser power (24 V / 5 A ) / max. 120 W ("LOW_P").
Name Value
Input voltage 24 V ± 10%
No functional earth on the power supply unit side
Current input 20 A at 24 V
Power Max. 0.48 kW
Electrical connected loads Tab. 5-5
Note to Input Voltage (VAC)

24 volt DC (direct current) ± 10% at the laser marking system,
functional extra-low voltage with safe isolation according to EN
50178 PELV according to IEC 60449 (PELV = Protected Extra
Low Voltage).
Electrical connection The TruMark 1110 laser marking system is supplied with 24 volts
direct voltage.
Note
Do not, under any circumstances, connect to the AC mains volt-

age!
We recommend the use of a commercial power supply unit 24-V

DC secondary voltage and 480 watts of power to supply the
laser marking system with electrical energy. The installation has
to be done by a qualified electrician. (A device that, for example,
fulfills the requirements, is the "Puls Dimension QS20.241" type
from the company PULS-Power Deutschland www.puls-
power.com).
The power supply used must – for your own safety – be CE

compliant and meet national standards for such devices.
Incorrect power supply or connection of the wires!

NOTICE
Components of the laser marking system could be
destroyed.
Ø Pay attention to the correct connection of the wires and the
correct voltage connection.
Ø Before you start working with the laser marking system,
please contact service if you have any questions.
MA-EN-230 2014-06-30 Technical data 5‐13

The laser marking system is supplied with 24 volts by two cir-
cuits:
■ 1. Logic supply
■ 2. Laser supply
Both circuits can be operated by the same current supply device.
Physical connection

NOTICE
destroyed.
Connection of the supply voltage to plug X13
A three-meter long, four-wire connection cable is part of the

scope of delivery of the TruMark 1110 laser marking system.
Plug type
Special D-SUB Shell size 2 with contact insert with five signal
contacts and two power combination contacts (20 A), with grom-
met housing (Phoenix Contact, VS-15-ST-DSUB-2P-5S) (see
"Fig. 10685", pg. 6‐11).
5‐14 Technical data 2014-06-30 MA-EN-230

3.2 Weights, environmental conditions
Weight
TruMark laser mark- 13 kg
ing system 1110
Environmental conditions in operation
Protection type IP 54
Environmental con-
ditions according to
DIN EN 60721-3-3: 3K2
Climate class 3B1
Biological class 3C1
Chemical class 3S1
Mechanical-active
substances class 3M1
Mechanical class
(Variation and
excerpt as follows)
Temperature 3 + 15°C .. +40 °C
Maximum relative ≤90 % at 15 °C
humidity ≤90 % at 25 °C
≤58 % at 35 °C
≤40 % at 40 °C
Impact loads Not permissible
Linear accelerations ≤ 5 m/s²
Sound emissions
Emitted noise at a distance of 1 m to the closed < 65 dB (A)
front wall
Cooling unit
Temperature of exhaust air Up to 65 °C
Air volume Up to 250 m3/h
Weights, environmental conditions Tab. 5-6
3.3 Peak pulse power
Pulse frequency Peak pulse power

TruMark 1110 laser marking system
(1064 nm)
15 kHz 22 kW
40 kHz 10 kW
3 This specification applies up to a height of 1000 meters above mean

sea level (AMSL). The cooling output of air cooling units is reduced at
heights above 1000 meters above mean sea level: e.g. at 2000 meters
above mean sea level, the laser marking system can be used within a
temperature range of 15°C .. +35 °C. A further restriction with regard
to the maximum permissible operating temperature arises when operat-
ing at heights over 2000 meters AMSL.
MA-EN-230 2014-06-30 Technical data 5‐15

Pulse frequency Peak pulse power
TruMark 1110 laser marking system
(1064 nm)
100 kHz 1.9 kW
Peak pulse power (YVO4 laser) at pulse frequency Tab. 5-7
3.4 Beam quality
Laser marking system M2

TruMark 1110 ≤ 1.5
Beam quality Tab. 5-8
5‐16 Technical data 2014-06-30 MA-EN-230

Chapter 6
Start-up
1 General note 6‐3
2 Work steps 6‐4

2.1 Unpacking and installation 6‐4
2.2 Connecting and switchin in the laser marking 6‐5
system
2.3 Laser marking system in a system environ- 6‐14
ment
3 Operation 6‐15
3.1 Operating and display elements 6‐15
Laser warning lamp 6‐15
ON-OFF touch field 6‐16
Operating and display devices 6‐16
3.2 Operating the laser unit 6‐18
Switch on laser marking system 6‐18
Switch on after ESTOP 6‐18
Switch off the laser marking system 6‐19
MA-EN-230 2014-06-30 Start-up 6‐1

Switching off the laser marking system 6‐19
immediately
3.3 TruTops Mark control program 6‐19
Centralized control program 6‐20
Display of the operating statuses and 6‐20
messages
User interface 6‐22
Working with the user interface 6‐23
6‐2 Start-up 2014-06-30 MA-EN-230

1. General note
Note
During the execution of marking programs or in remote control
mode via the interfaces of the laser marking system, no other
programs are permitted to be executed on the control computer
for TruTops Mark®. User inputs on the control computer via
mouse and keyboard are not permitted in remote control mode.
An ongoing marking sequence could be disturbed or interrupted
as a result.
Markings on material with a high reflectance for the laser

NOTICE wavelength.
destroyed. There is particular danger for markings in the
middle of the marking field.
Ø Place markings on materials with high reflectance outside
the central ± 15% of the marking field.
Ø Please contact TRUMPF Service in the case of queries,
before you start working with the laser marking system.
MA-EN-230 2014-06-30 General note 6‐3

2. Work steps
Ruling out the formation of Make sure that the temperature during the intermediate storage
condensation water of the delivered laser marking system (with accessories) corre-
sponds to the future installation location.
Formation of condensation water!

CAUTION
Components of the laser marking system may be
destroyed!
Ø Store the laser marking system for eight hours at a place
where the temperature corresponds to that of the installation
site. You can then perform the start-up procedure.
2.1 Unpacking and installation
Condition
■ You have transported the packaging unit to the installation
site horizontally.
The truck packaging consists of cardboard.
1. The truck packaging consists of cardboard and and is on a

pallet.
Note
The focusing lens is covered with a protective cover. Only
remove the protective cover during the starting up step after
you are prompted to do so (see "Switching on the laser
marking system" in this chapter).
2. Unload the entire packaging material.
− Keep the packaging material for future reuse, if you have
to transport the laser marking system again for future
use.
or
− Dispose of the packaging material in a suitable way.
3. Lift the laser marking system from the pallet.
4. Unpack the laser marking system and the accessories.
You can now start the commissioning.
6‐4 Work steps 2014-06-30 MA-EN-230

2.2 Connecting and switchin in the laser
marking system
The laser marking system can be put into operation by any per-
son who fulfills the following conditions:
■ Technical skill.
■ Careful work methods.
■ Experience with electronic and optical equipment.
■ Knowledge about working with PCs.
Conditions
■ The laser marking system and all the accessories must be
available at the installation site.
■ There must be a carrier plate at the installation site to which
the laser marking system can be fastened. The assembly
dimensions for the laser marking system can be found in
chapter 5, "Installation conditions".
■ The carrier plate must be designed in such a way to allow
the laser marking system to be operated without play and
vibration. Only in this way can good work results be ach-
ieved.
■ Between the lower side of the scanner head and surfaces of
the workpieces, which are to be marked, the working dis-
tance must be maintained which is established from the focal
length of the lens (for this, see chapter 5)."Installation condi-
tions").
Without the laser protection cover, the TruMark 1110 laser

WARNING marking system is a class 4 laser device. The laser beam
and its reflections may come into contact with your skin or
eyes if the laser beam emission opening and processing
point are not under a laser protection cover.
Ø Do not reach between the focusing lens and workpiece while
the laser beam is being emitted.
Ø As the user, ensure that all persons take the necessary
safety precautions.
MA-EN-230 2014-06-30 Work steps 6‐5

Contamination and corrosion on the optical and electrical
NOTICE components thus affecting the functioning.
Ø Try and keep the environment as free from oil, dust, etc. as
possible when installing components.
Ø Keep the time for which the removed components are
exposed to the possibly contaminated environment to a min-
imum.
Ø Use the provided protective covers for covering open optical
areas and electrical plug contacts on the components that
are at risk.
Ø You can also use adhesive tape for covering. Here, prevent
the adhesive layer from coming in contact with the optical
functional surfaces such as protective glasses.
Ø Use clean protective gloves if optical components such as
protective glasses need to be touched.
Working steps Activity Page(s)

A Mount the TruMark 1110 laser marking system. (see "(A)
Mounting the
TruMark
Pay attention to the screw-in depths and tensile strengths 1110 laser
for screw joints according to standards in mechanical engi- marking sys-
neering. tem", pg.
6‐7)
B1 Connect the monitor, operating devices and computer net- (see "(B1)
work (TCP/IP) at the control computer. Connect the
monitor,
operating
devices and
computer
network at
the control
computer.",
pg. 6‐8)
B2 Supply the laser marking system with 24 V. (see "(B2)
Supplying
the laser
marking sys-
tem with 24
V", pg.
6‐10)
C1 Connect the SAC interface. (see "(C1)
Connecting
In this step, integrate the safety circuit in the provided pro-
the safety
tective cover of the work area.
circuit", pg.
6‐11)
C2 Connect and bridge the interlock. (see "(C2)
Connect or
During this working step, the interlock circuit can be bridge inter-
bridged with the supplied dummy plug (D-Sub, 9-pole). lock circuit",
pg. 6‐12)
6‐6 Work steps 2014-06-30 MA-EN-230

Working steps Activity Page(s)
D In this working step, first remove the protective cap on the (see "(D)
focusing lens. Switching on
the laser
Then switch on the laser marking system.
marking sys-
tem", pg.
6‐13)
Working steps Tab. 6-1
Please contact TRUMPF Service if you encounter problems

which you are unable to resolve yourself during commissioning.
(A) Mounting the TruMark Note

1110 laser marking system
Observe the customary tensile strengths for screw joints in
mechanical engineering. The minimum thread depth for the 4
x M5 is 7 mm. The screws should be tightened with a 7 Nm
torque wrench.
1 TM 1110 laser marking sys- 4 Befestigungsschrauben

tem 5 Carrier plate (example) is not
2 Befestigungsbohrungen included in the scope of
3 Pass-Stifte delivery
Mounting the laser marking system (example) Fig. 10533

1. Mount the TM 1110 laser marking system by screwing the 4
x M5 screws (4) into the fastening bore holes (2) with the
torque wrench.
MA-EN-230 2014-06-30 Work steps 6‐7

Note
The TM 1110 laser marking system must be decoupled
mechanically, since the vibrations may have a negative influ-
ence on the marking results.
2. Integrate the laser protection cover in the safety circuit of
the laser marking system. You can find information about this
in the interface description .
Tip
The laser marking system (LMS) is set in the factory so that
the focus is at a distance of 204.5 mm from the lower edge
of housing. Since this distance is often not accessible for
measuring, a distance gauge (L = 176 mm) is included with
the LMS. With this, the proper distance can be set from the
lower edge of the focusing lens to the workpiece.
(B1) Connect the monitor, The laser marking system is operated by means of the installed
operating devices and control computer. The connections of the integrated control com-
computer network at the puter are on the rear side of the ML1.
control computer.
The integrated control computer has the following connections:
■ Monitor (1)
■ LAN (Ethernet) (2)
■ USB number 1 (3)
■ USB number 2 (3)
6‐8 Work steps 2014-06-30 MA-EN-230

1 Monitor connection 3 Keyboard and mouse con-
2 LAN connection nection
Assign connections Fig. 10737

3. Connect the monitor cable to the monitor interface (1).
4. A network interface (2) is available for integration in an exter-
nal data network. Connect the network cable to the network
interface (2) of the control computer.
5. It is a good idea to jointly connect the keyboard and mouse
via USB number 1. There are different possibilities for this:
− Using a keyboard with an integrated USB hub.
− Using a separate USB hub.
− Using a keyboard and mouse under Bluetooth with one
USB Bluetooth transmitter for both.
In this case, USB number 2 remains free for other purposes,
e.g. for data transfer and back-up, provided this does not
take place via a network using the Ethernet connection (2).
Another possible application is the actuation of an external
axis via a USB-to-serial converter.
MA-EN-230 2014-06-30 Work steps 6‐9

(B2) Supplying the laser
marking system with 24 V

NOTICE
destroyed.
4 Electrical supply 1, 2 Connection + 24V_LOW_P

A1 Connection + 24V_HIGH_P 3, Connection GND_LOW_P
A2 Connection GND_HIGH_P 4, 5
Electrical supply of the laser marking system Fig. 10738

6. Connect the supplied cable to the 24-V supply (4) using a
24-V cable.
The laser marking system is ready to be switched on. The
ON-OFF touch field (7) is lit up in white.
6‐10 Work steps 2014-06-30 MA-EN-230

Here you see the cable connection for 24-V power pack.
1 Wire +24 V_HIGH_P (connec- 3 Wire +24 V_LOW_P (Connec- 5 Wires (4 x 1.5 mm²) for 24-V
tion to A1) tion to 1, 2) power pack
1 Wire GND_HIGH_P (connec- 4 Wire GND_LOW_P (Connec- 6 Plug A4.X13
tion to A2) tion to 3, 4, 5)
Cable connection for 24-V power pack Fig. 10685
Tip
The three-meter long, four-wire connection cable is a part of
the scope of delivery of the TruMark 1110 laser marking sys-
tem. Connect the plug (A4.X13) to the electrical supply (also
see page 5-11, section 3.1).
(C1) Connecting the safety

circuit
5 Connect the safety circuit A SAC plug

(SAC)
Safety circuit connection Fig. 10739
MA-EN-230 2014-06-30 Work steps 6‐11

7. Connect the two-channel safety circuit to your safety device
at the connection (5).
The laser marking system can be switched on. The ON-OFF
touch field (7) is lit up in white.
(C2) Connect or bridge

interlock circuit
6 Connect or bridge interlock A Plug A4.X10 for bridging

circuit
Connection (6) control 2 for interlock Fig. 10740
8. Connect the interlock circuit.
The connection (6) Control 2 makes the following functions
available which are also described in detail in chapter 7
"Interfaces":
− Status signal "SAC is open".
− Interlock connection
− Remote control
− External laser warning lamp
6‐12 Work steps 2014-06-30 MA-EN-230

(D) Switching on the laser
marking system
7 On-off touch field

Position of the protective cap of the focusing lens (arrow) Fig. 10741
9. Remove the protective cover from the focusing lens before
switching on the laser marking system.
Tip
Deposit the protective cover (which normally is at the position
of the arrow) in a clean place for later reuse.
being emitted.
10. Press on the ON-OFF touch field (7) with a finger.

The touch field acknowledges the press of the finger by light-
ing up up once in bright white.
The laser marking system starts up. The ON-OFF touch field
(7) flashes white/green during the start-up process. The ON-
OFF touch field (7) is then lit up in green.
MA-EN-230 2014-06-30 Work steps 6‐13

2.3 Laser marking system in a system
environment
You can incorporate the laser marking system in a system envi-

ronment, where it can be controlled and monitored by a higher-
level control system (PLC, process computer). The commission-
ing as per section 2.2 must also include measures, which guar-
antee the exchange of signals between the laser marking system
and the higher-level control system.
Preparatory work can be carried out by any person, who fulfills

the following conditions:
■ Technical skill.
■ Careful work methods.
■ Experience with electronic and optical equipment.
■ Knowledge about working with PCs.
The installation of a laser marking system in a system envi-
ronment, e.g. in an automatic production system, requires spe-
cial knowledge of software and of the electrical interfaces of the
laser marking system.
The installation in a system environment may only be done

as follows:
■ Persons who are trained to carry out these works.
Means, Tools, Materials

■ Interface descriptions (see chapter 7 , chapter 8 and chapter
9 ).
1. Carry out the preparatory work according to section "2.2

Connecting and switching on the laser marking system".
2. During installation in a system environment, observe the
information on the wiring of the electrical interfaces in the
interface descriptions (see chapter 7 , chapter 8 and chapter
9).
6‐14 Work steps 2014-06-30 MA-EN-230

3. Operation
3.1 Operating and display elements
The following operating and display elements can be found on

the front side of the laser marking system:
■ A laser warning lamp.
■ A control panel with three status displays:
− Switched on.
− Ready for marking.
− Error.
■ Operating and display devices:
− Monitor.
− Keyboard.
− Mouse.
Laser warning lamp
The laser marking system is equipped with one laser warning

lamp. The laser warning lamp light up when the laser is switched
on. Laser radiation is only emitted when the machining has
started.
Laser warning lamp (arrow) Fig. 10543
MA-EN-230 2014-06-30 Operation 6‐15

ON-OFF touch field
The ON-OFF touch field is on the front side of the laser marking
system. The status of the laser marking system varies, depend-
ing on how the ON-OFF touch field is lit up. The various sta-
tuses are specified in the key under the picture displayed below.
1 Switching on procedure or 3 Error (LED flashing in green-

switching off procedure (LED red)
flashes white/green) 4 Laser warning lamp (LED lit up
2 Ready for marking (LED lit up in orange)
in green)
Control panel/display field Fig. 10576
Operating and display devices
Monitor, keyboard and mouse are connected to the control com-

puter as operating and display devices.
6‐16 Operation 2014-06-30 MA-EN-230

1 Monitor 3 Mouse
2 Keyboard
Monitor, mouse and keyboard Fig. 10577
Monitor, keyboard and mouse are commercially available devi-

ces. Information about technical details and operation can be
found in the enclosed manufacturer’s specifications.
Note
TRUMPF recommends the following monitor resolution: 1280 x
1024
As far as possible, keyboards are delivered with country-specific

key assignments.
MA-EN-230 2014-06-30 Operation 6‐17

3.2 Operating the laser unit
Switch on laser marking system
Conditions
■ Protective cover on the focusing lens is removed.
■ Power plug has been inserted; ON-OFF touch button is lit
and white.
■ The monitor, keyboard and mouse are connected.
■ Connection to the external control system have been estab-
lished (if required).
Notes
■The TruTops Mark® control program automatically starts
on switching on the laser marking system. Depending on
the selected setting, the entry screen of the control pro-
gram TruTops Mark®can look different.
■ After reaching readiness for operation it will take the laser
marking system further warm-up time for optimal process-
ing results. The required period of time strongly depends
on your enviromental conditions and on initial switching-
on of the laser (Laser on). Please contact TRUMPF Serv-
ice if you have any questions about this..
Ø Press the ON/OFF touch button.
The control computer boots up.
The laser marking system is supplied with current and the
fans dissipate the created heat.
The TruMark 1110 is ready for operation after about two
minutes.
The functions of the laser marking system can be controlled
using the elements of the TruTops Mark® user interface.
Details are in this chapter and the TruTops Mark® software
manual.
Tip
The TruTops Mark® program can be restarted like all other
Windows programs if you have closed it without switching off
the laser marking system.
Switch on after ESTOP
An E-STOP impact button must be connected to the interlock

interface. Additional information can be found in chapter 7, "Inter-
faces".
6‐18 Operation 2014-06-30 MA-EN-230

Ø Release the EMERGENCY STOP impact button.
You can switch on the laser marking system again normally.
Switch off the laser marking system
Ø Press the ON/OFF touch button.

The button starts to flash in white-green. Windows closes the
open programs and shuts down. The system is then
switched off and the button blinks is lit and white.
Switching off the laser marking system

immediately
Note
Windows and other active programs will not be ended prop-
erly if the system is switched off immediately. Data may be
lost in the process.
Ø Press the ON-OFF touch field for approx. 3 seconds.
The system is switched off immediately and the touch field
lights up in white.
3.3 TruTops Mark control program
General The TruTops Mark® control program starts automatically when

the laser marking system is switched on. The initial screen
appears on the screen (1) of the control computer. This can look
different depending on the selected presetting.
Entry screen of the control program Fig. 10578
MA-EN-230 2014-06-30 Operation 6‐19

The TruTops Mark® program fulfills the following functions:
■ Central control program for the laser unit.
■ Medium for displaying operating statuses and messages.
■ User interface for the use of the laser unit in the manual
mode.
■ Tool for generating and optimizing a marking program.
Centralized control program
The TruTops Mark® control program controls and monitors all the
processes in the laser unit.
Markings can be made with the laser unit only when the program
TruTops Mark® has been started.
Display of the operating statuses and

messages
Different operating statuses such as that of the safety circuit and

the laser are displayed on the initial screen of the TruTops
Mark® program in a status display (3) in the form of luminous
displays and text.
6‐20 Operation 2014-06-30 MA-EN-230

1 Currently loaded marking file 4 Info window (Mark preview)
2 Parameters of the file proc- 5 Control bar
essed last
3 Status display
Entry screen of TruTops Mark® (example) Fig. 1152
Different colors can be used for the status displays: gray, green,
yellow and red. The colors mean:
Gray Not in use.

Green The command has been executed, for instance: laser is ready.
Yellow The relevant command is being executed.
Red Warning or error, e.g.: Safety circuit open.
Tab. 6-2
A message is displayed on the screen if a monitored operating

value is outside the permissible range. The message contains
information about the type and cause of the problem as well as
instructions for troubleshooting.
MA-EN-230 2014-06-30 Operation 6‐21

More information regarding the monitoring and error messages
can be found in chapter 8 "Communication", section 4 "Monitor-
ing messages, service interruptions".
User interface
If you operate the laser unit manually, you can execute the fol-
lowing functions and more via the user interface of the TruTops
Mark® control program:
■ Switching the laser on and off.
■ Entering offset values for laser parameters.
■ Switching the pilot laser on and off.
■ Loading and starting the marking program.
■ Loading and starting sequential programs (only in connection
with handling components for workpieces).
The laser unit functions can be operated by remote control using
external interfaces as an alternative to the manual. You can find
information about this in the Interface description (see chapter 7
"Interfaces", chapter 8 "Communication" and chapter 9 "Integra-
tion").
Marking programs The TruTops Mark® program contains an efficient graphics editor
(CAD).
You can use it to:

■ Create new graphics.
■ Modify existing graphics.
■ Import graphics from other formats.
■ Allocate laser parameters to the graphics elements.
Font Editor The font editor can be started from CAD.
You can use it to:

■ Create fonts (characters) for laser marking.
■ Import character sets to convert them for laser marking.
■ Change the existing fonts.
More information regarding the marking programs can be found
in the TruTops Mark® software manual.
6‐22 Operation 2014-06-30 MA-EN-230

Working with the user interface
The buttons can be used to activate the most important functions

of the user interface with the click of a mouse.
The same functions can be selected by pressing the correspond-
ing function keys on the keyboard. The function key is stated on
the button.
Example:
To open the CAD you can either click the F10 CAD button shown here or
the <F10> function key on the keyboard.
Tab. 6-3
If the function key name is preceded by "^", this key must be

pressed while the <Shift> key is held down.
The buttons are combined in the control bar (5, (see "Fig. 1152",
pg. 6‐21)) on the right-hand edge of the menu.
Buttons The main buttons are explained in more detail on the following
pages.
The laser is switched on and off with the ^F2 Laser button.
When the laser is switched on, the color of the icon on the button changes
from black to yellow. The corresponding LED lights up on the system sta-
tus display, first in yellow (the supply unit has received the command to
switch the laser on). When the laser has been switched on, the color of
the LED changes to green.
Tab. 6-4
Note
When the ^F2 Laser button has been clicked, no laser light is
emitted. This only occurs when the shutter has been opened and
the marking operation started.
MA-EN-230 2014-06-30 Operation 6‐23

Without the laser protection cover, the TM 1110 laser
safety precautions.
With the ^F4 Reset button a reset of the supply unit can be initiated or the
currently running marking operation can be cancelled in the event of an
error.
Tab. 6-5
If your laser marking system contains a pilot laser, it can be switched on

or off with this button.
When the function is active, the color of the button icon changes from
black to red, the color of the respective LED in the status display changes
to green.
The pilot laser is described in more detail in the software manual TruTops
Mark®.
Tab. 6-6
Note
If the marking operation is started when the pilot laser is acti-
vated, laser light of laser protection class 2 is emitted.
With the F10 CAD button the CAD is started which is used to create and
modify marking programs.
More detailed information on the CAD is given in the software manual Tru-
Tops Mark®.
Tab. 6-7
The button F11 Marking file is used to load a marking program (from a
hard disk, network, CD-ROM or floppy disk).
The path and name of the selected marking program is displayed in the
"marking file" line of the user interface.
Tab. 6-8
6‐24 Operation 2014-06-30 MA-EN-230

Without the laser protection cover, the TM 1110 laser
safety precautions.
With the F12 Marking button the currently selected marking program can
be started with the marking laser or pilot laser.
When the laser is ready the marking operation is run in the set mode.
Tab. 6-9
MA-EN-230 2014-06-30 Operation 6‐25

6‐26 Operation 2014-06-30 MA-EN-230
Chapter 7
Interfaces

1.1 Control computer connections 7‐2
1.2 TCP/IP interfaces on the control computer 7‐3
1.3 Voltage supply 7‐4
Two-channel safety circuit 7‐5
1.5 CONTROL 1 7‐6
Open collector output 7‐9
1.6 CONTROL 2 7‐11
1.7 Fieldbus (option) 7‐13
MA-EN-230 2014-06-30 Interfaces 7‐1

1. General notes
A rectangular touch field can be found on the front side of the

laser marking system. It is used to switch the device on and off
and indicate the device status with its switching LED displays.
There is a long field below it which has the function of a laser
warning lamp and displays LED continuous light in orange if nec-
essary.
All interfaces which can be used for the integration of the laser
marking system can be found on the rear side of the laser mark-
ing system.
1 Power supply connection 5 Safety circuit connection 9 Nameplate

2 Control 1 connection 6 Monitor connection 10 Cover plate (without fieldbus)
3 Control 2 connection 7 TCP/IP (LAN) connection 11 ProfiBus connection
4 Fan connection 8 USB No. 1+2, USB No. 1 con- 12 ProfiNet connections 1 + 2
nection for keyboard and
mouse; USB No. 2 connection
for backup
Interfaces on TM 1110 laser marking system Fig. 10539
1.1 Control computer connections
The connections of the integrated control computer are on the

rear side of the TruMark 1110.
The integrated control computer has the following connections:

■ (6) Monitor
■ (7) LAN (Ethernet)

■ (8) USB number 1
■ (8) USB number 2
It is a good idea to jointly connect the keyboard and mouse via
USB number 1.
There are different possibilities for this:

■ Using a keyboard with an integrated USB hub.
■ Using a separate USB hub.
■ Using a keyboard and mouse under Bluetooth with one USB
Bluetooth transmitter for both.
In this case, USB number 2 remains free for other purposes, e.g.
for data transfer and back-up, provided this does not take place
via a network using the Ethernet connection (7).
Another possible application is the actuation of an external axis
via a USB-to-serial converter.
1.2 TCP/IP interfaces on the control

computer
The laser marking system can be integrated in a higher-level

Ethernet network via the LAN (7) Ethernet interface and actuated
by a customer computer using the TCP/IP protocol.
The actuation then occurs by TLV command by using a Win-
socket connection (see "Communication via TCP/IP - 3 Mod-
ules8 TCP/IP in TruTops Mark®", pg. 8‐7).
The laser marking system is operated as a TCP/IP server and
provides a socket connection for the TCP/IP communication. The
port to be used for the socket connection can be configured.
The simultaneous actuation of a laser marking system via
several socket connections with different ports is not sup-
ported.
Note
For actuation via TCP/IP, the laser marking system must be acti-
vated and configured in the TruTops Mark® control software via
> 3 modules > 8 TCP/IP.
Address range and sub- The following sub-network is reserved for the internal Ethernet
network - control computer - connection between the control computer and the LCU board of
PCle/104 PC the laser control system:
Subnetwork address 192168246225

Subnet mask 255255255224
Tab. 7-1

This results in the following reserved address range:
Bottom IP address 192168246225

Top IP address 192168246255
Tab. 7-2
Note
Communications between the control computer and the laser
control system is possible only if the following conditions are
met: the IP addresses are unique, they lie within the address
range of the same subnetwork and the same subnetwork is not
used at other network interfaces of the control computer.
1.3 Voltage supply
The laser marking system is supplied with 24 V via the POWER

(1) connection. For this, a cable and corresponding plug are
enclosed with the laser marking system.
The cable provided for the power supply (24 V) has 4 wires
marked as follows:
■ +24 V_HIGH_P
■ GND_HIGH_P
■ +24 V_LOW_P
■ GND_LOW_P
The wires marked with "_HIGH_P" supply the circuit with a
higher current input (logic power max. 15 A, see also Technical
data in chapter 5).
The wires marked with "_LOW_P" supply the circuit with a lower
current input (laser power max. 5 A, see also Technical data in
chapter 5).
Both circuits must be connected.

NOTICE
destroyed.

If the power supply used only has one output, both circuits must
be connected together as follows:
■ +24 V_HIGH_P wire and +24 V_LOW_P wire to 24 V
■ GND_HIGH_P wire and GND_LOW_P wire to GND
Here you will find the image of the supplied cable (see "Fig.
10685", pg. 6‐11).
1.4 Safety circuit
Two-channel safety circuit
The integrator of the laser marking system must make sure laser
safety according to laser class 1 is ensured for its system. If
intervention in the working area becomes necessary (e.g. manual
workpiece change), the safety logic of the laser marking system
can be used to prevent the emission of dangerous laser radiation
with the safety device open.
Contacts for the connection of a 2-channel safety switch, which
can be coupled with the safety device, are available at the
"SAFETY CIRCUIT" interface (5) for this purpose. If one or both
channels are open, the safety logic ensures that no laser radia-
tion can escape from the focusing lens. This is achieved by
interrupting the power supply for the pump diode.
The emission of dangerous laser radiation from the focusing
lens can be expected at any time if both contacts of the
safety logic are closed!
Connection of a two-channel safety switch to SAFETY CIR- Fig. 10378

CUIT (5)

The two channels of the safety circuit are monitored for cross
circuits and synchronous actuation (within 1000 ms).
No mechanical components or switch elements (relays) are used
for the circuit used. The PL does therefore not depend in princi-
ple on the number of SAC switching cycles per year (see also
chapter 1, "Safety circuit" section).
Note
After the closing of the safety circuit, it takes 0.55 seconds until
the laser is ready for marking again.
1.5 CONTROL 1
The CONTROL 1 (1) interface provides several status signals

and certain I/O signals which can be used to integrate the laser
marking system in a system environment with a higher-level con-
trol. An overview is provided by table 7-4. The inputs are 24 V
high-active. The outputs are open collector outputs up to pin 9
(exhaust system). Read more about this in the section about the
open collector outputs (starting from page 7-9). A simple wiring
example can be found on page 7-9 in Fig. 10472.
Note
Non-described pins are not intended for usage by the customer
and must not be connected! If they are used nevertheless, the
manufacturer assumes no liability for any resulting damage.
The following outputs are described in this section:

■ "Power Okay" status signal
■ "Exhaust" output
■ 24 V auxiliary voltage
The following inputs and outputs are part of the digital interface
in the TruTops Mark® control software and are described in
chapter 8, "Communication":
■ "Laser Ready" status signal
■ "System Ready" status signal
■ "Mark Active" status signal
■ "Warning" status signal
■ "Error" status signal
■ "Laser On" input (switch on laser)
■ "Start Mark" input (start marking)
■ "Reset" input (perform reset hardware)

Note
These inputs and outputs are only active if they were activated
in the TruTops Mark configuration.
Connector Connector type Cable connector type

from plug set
CONTROL 1 D-SUB, pin, 25-pin ---
Control 1 connector Tab. 7-3
Ο Non-occupied PIN numbers

Interface PINs at control 1 Fig. 10808
Key: I = input, O = output, P = power
I/O PIN Digital I/Os Description

I 2 E1 Laser on
P 3 - GND
O 4 A8 "Warning" status
signal
O 5 A7 "Laser ready"
status signal
P 6 - GND
O 9 - "Exhaust" output
(exhaust sys-
(no open collec-
tem, max. 400
tor output)
mA)
I 14 E2 Start mark
O 15 A1 "Mark Active"
status signal
O 16 A7 "System Ready"
status signal
O 17 - "Laser emission"
status signal

I/O PIN Digital I/Os Description
O 18 A3 "Error" status
signal
P 19 - 24 V auxiliary
voltage (max.
400 mA)
O 21 - "Power Okay"
status signal
I 22 E3 Reset
Connector assignment Tab. 7-4
Pin 9: exhaust system Harmful fumes and gases may arise during the laser machining
process which have to be removed from the work area by an
exhaust system, .
The output is set to "High" for the start of the first marking after
starting up the laser marking system and back to "Low" when
the laser is switched off (e.g. by means of a negative edge at
"Laser_On" or by actuating the respective button in the Tru-
Tops"®" Mark control software.
It supplies a maximum of 400 mA and can therefore switch on
an external exhaust system - e.g. via a relay or contactor.
Pin 19: 24 V auxiliary An auxiliary voltage of 24 V is present at pin 19. It can, for
voltage example, be used to drive the inputs (Start-mark, Laser_on,
Reset). The output supplies a maximum of 400 mA.
Example of an integration with CONTROL 1: connection of a switch used to starting a mark- Fig. 10472
ing and control an exhaust system via a relay

Pin 21: Power_Okay This output is switched as soon as the internal control electron-
ics of the laser marking system are started up and it has been
determined that both 24 V voltages are "OK".
The "Power_Okay" signal can be used to control the switch-on
or switch-off processes of the laser marking system by remote
control (at the CONTROL 2 interface).
Open collector output
Destruction of the output (O)!

NOTICE
Output function is no longer ensured.
Ø In order that no output is destroyed, install a 2.2 kOhm
resistor into each output.
The internal output (O) is switched via a transistor on ground

(GND) for open collector output.
Note
Only optocouplers with a maximum of 10 mA may be used.
Use the open collector outputs to:

■ Wire an optocoupler with an external 24-V voltage (or to wire
with a 24-V auxiliary voltage at pin 19).
■ Directly actuate a PLC if the PLC input is configured as
"Open collector output".
Connect the optocoupler

externally to 24 V
Example of connecting an optocoupler with external 24-V Fig. 10804

Connect PLC to internal
auxiliary voltage (pin 19)
Example of PLC input wired with internal auxiliary voltage Fig. 10805
(pin 19)
Relay wiring
Example of connection at a relay Fig. 10806

PLC input diagram
Example of low-active inputs internally wired by PLC Fig. 10807
1.6 CONTROL 2
If required, you can connect an EMERGENCY STOP switch and/

or a key switch and/or a higher-level interlock circuit to the CON-
TROL 2 interface. A suitable 9-pin is included for this with the
TM 1110 laser marking system.
In case you do not want to connect CONTROL 2, you can sim-
ply plug in the supplied plug. The interlock is the bridged as
default.
The CONTROL 2 (3) interface provides the following functions:

■ "SAC is open" status signal.
■ Remote control of the laser marking system.
■ Interlock connection (e.g. for key switch and/or E-STOP
SWITCH).
■ Connection for external laser warning lamps.
Note
The laser marking system is supplied with a 9-pin D-SUB plug
for wiring this connection.
Connector Connector type on Cable connector type

the device from plug set
CONTROL 2 D-SUB, socket, 9-pin D-SUB, pin, 9-pin
CONTROL 2 connector Tab. 7-5

Interfaces PINs at control 2 Fig. 10380
Key: I = input, O = output, P = power
I/O PIN Description

O 1 (+) connection of
external ON/OFF
switch contact
O 2 "SAC is open" status
signal
O 3 (+) interlock connec-
tion switch contact
P 4 GND
I 5 External warning light
connection (GND)
I 6 (-) connection of exter-
nal ON/OFF switch
contact
P 7 GND
I 8 (-) interlock connection
switch contact
O 9 External warning light
connection (+ 24 V)
Connector assignment Tab. 7-6
"SAC is open" status signal This output indicates an interruption to the safety circuit outside
the laser marking system, i.e. at least one of the two safety cir-
cuit channels connected to the interface (5) is open.
Remote control This can be used to start up or shut down the laser marking sys-
tem by means of an external control. Closing the potential-free
contact by connecting pin 1 to pin 6 has the same effect as
touching the touch field on the front side of the laser marking
system, depending on the status as described in the next table.

Laser marking sys- Action Effect
tem status
LMS has been shut Short closing of the LMS starts up
down contact
LMS has been started Short closing of the Control electronics and
up contact control computer are
shut down in a con-
trolled manner
LMS has been started Closing the contact for Control electronics and
up longer than 3 seconds control computer are
de-energized sud-
denly.
Behavior with remote control Tab. 7-7
The Power_Okay status signal can be used at CONTROL 1 to

check whether the laser marking system has actually been
started up or shut down.
Interlock connection An external key switch can be connected to pins 3 and 8. An

isolated switch should be used. The power supply for the pump
diode is interrupted by opening the key switch circuit. This
ensures that no laser radiation can escape. The control of the
laser marking system remains switched on.
Note
If pins 3 and 8 are not connected, the pump diode of the laser
marking system is switched off and no marking can be per-
formed. Pins 3 and 8 must therefore be short-circuited directly if
no key switch is used.
EMERGENCY STOP switch If you wish to connect the laser marking system to an E-STOP
switch, you can also integrate it in the interlock circuit. No laser
radiation can escape when this circuit is open.
External laser warning lamp If necessary, one or more external laser warning lamps can be
connected to pin 5 (GND) and pin 9 (+24 V).
Just like the internal laser warning lamp on the front side of the
device, this output is also monitored for short circuits and "Open
Load ". This output must be bridged with a suitable resistor (e.g.
10 kOhm) if you do not connect any external laser warning lamp.
1.7 Fieldbus (option)
You can find more details about the field buses in the "Profibus /
Profinet" interface description. In figure 10539 on page 7-2, the
connections under positions 10, 11 and 12 are shown (see "Fig.
10539", pg. 3‐19).

Chapter 8
Communication
1 Digital interfaces in TruTops Mark® 8‐3
2 TLV commands and TruTops Mark® 8‐5

2.1 Interfaces for TLV commands 8‐5
Resetting error status 8‐6
2.2 Communication via TCP/IP - >3 Modules 8‐7
>8 TCP/IP in TruTops Mark®
2.3 User interface of the communication interfa- 8‐8
ces
Starting directly via TruTops Mark® 8‐8
Starting by using the TLV test tool 8‐9
Initial screen 8‐11
2.4 Monitor window of the TCP/IP interface 8‐13
3 Monitoring messages, service interrup- 8‐15

tions
3.1 Terms 8‐15
3.2 Messages 8‐15
MA-EN-230 2014-06-30 Communication 8‐1

Types of messages 8‐16
Structure and content of the messages 8‐16
Measures 8‐17
3.3 Finding causes 8‐18
Evaluating messages 8‐19
Visual check, function check-out 8‐19
Informing the TRUMPF Service Depart- 8‐20
ment
Teleservice 8‐20
8‐2 Communication 2014-06-30 MA-EN-230

1. Digital interfaces in TruTops Mark®
The meaning of the signals and signal changes at the inputs and
outputs of the digital interface is determined by the TruTops
Mark® control software and the selected module. In TruTops
Mark®, some of the inputs and outputs have different meanings,
depending on the respective module.
Note
The inputs and outputs are only active if they were activated in
the TruTops Mark configuration.
Control 1 interface
Con- Signal designation Tru- Description

trol 1 Tops Mark® Inactive = "Low" = "0 V" Active = "High" = "24 V"
(Logical allocation)
Pin
2 Laser_on If the System_ready output (pin 16) is set to "High", the following actions
can be triggered with this input:
(E1)
■ The laser is switched on in the event of a positive edge ("Low"-> "High"
change). When the laser is ready internally, the Laser_ready (pin 5)
output switches to "High". From this moment onwards, the laser is
ready to start a marking program.
■ The laser is switched off in the event of a negative edge ("High" ->
"Low" change).
14 Start_mark If the Laser_ready output (pin5) is set to "High", the following actions are
triggered in the event of a positive edge ("Low" ⇒ "High" change):
(E2)
■ Start of the marking program currently selected on the control com-
puter.
■ As acknowledgement of the start, the Mark_active output (pin15)
switches to "High".
An error message is issued if the Laser_ready output (Pin5) is set to
"Low".
22 Reset The following action is triggered in the event of a positive edge ("Low" ⇒
"High" change) at this pin:
(E3)
■ Cancelation of the current marking.
The following actions are additionally triggerred if the Error output (pin 18)
is set to "High":
■ The Error output (pin 18) is set to "Low".
■ The TCP/IP interface is reset.
15 Mark_active This output is "High" during execution and conversion of a marking pro-
gram. This output is set by TruTops Mark® and may be delayed up to 10
(A1)
ms.
MA-EN-230 2014-06-30 Digital interfaces in TruTops Mark® 8‐3

Con- Signal designation Tru- Description
trol 1 Tops Mark® Inactive = "Low" = "0 V" Active = "High" = "24 V"
(Logical allocation)
Pin
16 System_ready This output is set to "High" if a TruTops Mark®-module is started and is
ready for external actuation. As long as this output is "Low", no data can
(A2)
be transferred or functions actuated via the digital interface.
The output is reset to "Low" when the module is closed.
During the conversion of a marking file, this output is also switched to
"Low", if "Conversion_Ready" is activated in the configuration of TruTops
Mark.
18 Error This output switches to "High" if a malfunction occurs. At the same time
an error message appears in the control software.
(A3)
5 Laser_ready The laser is ready to start a marking program if the Laser_ready output is
set to "High".
(A7)
4 Warning This output switches to "High" if a monitoring message appears. This mes-
sage also appears in the control software.
(A8)
Control 1 interface Tab. 8-1
8‐4 Digital interfaces in TruTops Mark® 2014-06-30 MA-EN-230

2. TLV commands and TruTops Mark®
The TruMark 1110 laser marking system can be remote-control-

led via the following interfaces:
■ TCP/IP.
■ COM.
The TruTops Mark® control software must be started on the
remote-controlled laser marking system and the module for the
interface used must be activated.
TLV commands, customer control software or the TruTops Mark
component's programming environment can be used for the
remote control.
Note
Only one module can ever be activated in TruTops Mark® at one
time.
2.1 Interfaces for TLV commands
Only the TCP/IP interfaces in combination with TLV commands

can be used for the remote control of laser marking systems
from an external control computer or PLC. TLV commands can
also be used for the automation with customer software on the
control computer of the laser marking system in combination with
the COM in-process interface. The following picture shows an
overview of the interfaces which can be used with TLV com-
mands.
MA-EN-230 2014-06-30 TLV commands and TruTops Mark® 8‐5

1 Control computer for laser mark- 5 COM-DLL 8 TLV interface wrapper
ing systems 6 TLV server 9 User SW
2 Marking software_APL-DLL 7 TLV interface 10 PLC/external control computer
3 Command interpreter DLL (TLV
commands)
4 TCPIP-DLL (TCP/IP protocol)
Interfaces for TLV commands Fig. 10373
Resetting error status
A two-stage status display is implemented in the laser marking

systems:
Stage 1: Warnings System statuses which do not adversely affect the current mark-
ing sequence are displayed as warnings. The warning message
is written in a log file and displayed. At the Warning (A8) output
of the digital interface, a "High" signal is issued. The warning
message is automatically closed after a set time.
8‐6 TLV commands and TruTops Mark® 2014-06-30 MA-EN-230

Stage 2: Malfunctions System statuses which could adversely affect/influence the cur-
rent marking sequence are displayed as malfunctions. The error
message is written in a log file and displayed. At the Error (A3)
output of the digital interface, a "High" signal is issued. The error
message closes only after an external Reset (E3) or after the F9
key has been pressed. The correct execution of the current
marking procedure cannot be guaranteed. The external activation
must decide what is to be done with the current workpiece.
An error must be reported externally since a connection error
during the transmission of the variable marking information can
influence the marking result. The malfunction can not be inter-
nally reset automatically in the control in order not to impair the
reliability of the marking sequence. A "High" signal at the digital
interface Reset (E3) causes the malfunction to be deleted -
Error (A3) and System_ready (A2) outputs go to "Low". The
module is reinitialized (when the module is ready for a link con-
nection again) and the System_ready (A2) output is reset to
"High".
2.2 Communication via TCP/IP -

>3 Modules >8 TCP/IP in TruTops
Mark®
Communication with TLV commands is described in the software

manual "TLV commands and Interpreter".
For actuation via TCP/IP, >3 Modules >8 Profibus must be actu-
ated and configured in the TruTops Mark® control software of the
7 TLV interface 1 Control computer for laser mark-

8 TLV interface wrapper ing systems
9 User SW 2 Marking software_APL-DLL
10 PLC/external control computer 3 Command interpreter DLL (TLV
commands)
4 TCPIP-DLL (TCP/IP protocol)
TCP/IP interface for TLV commands Fig. 10374

The following software interfaces are offered for actuation
through customer control software (user SW) via the TCP/IP
interface or the COM interface:
■ the 'TlvInterface.dll' for the Borland environment.
■ the 'TlvInterfaceWrapper.dll' for the Windows environment.
A method description and instructions for integration in the cus-
tomer control software are documented in the file "TlvInterface-
Wrapper.hlp".
2.3 User interface of the communication

interfaces
The monitoring of the send and receive data is the essential

function of the user interface for interfaces.
The user interface for interfaces can be started two different

ways:
■ directly via TruTops Mark®.
■ via the TLV test tool from TruTops Mark®.
Starting directly via TruTops Mark®
1. Start TruTops Mark®.

2. Select the desired interface from >3 modules:
− 6 Profibus
− 7 Real time Interface (for ProfiNet).
− 8 TCP/IP
− 9 COM
− 11 SAP (available if option enabled)

Selecting the module in TruTops Mark® Fig. 10565
The module display is selected in the example.
Selecting F8 View Interface in TruTops Mark® Fig. 1169

3. Select F8 View Interface in the softkey bar below.
The user interface for the desired interface opens.
Starting by using the TLV test tool
1. Start the TLV test tool in TruTops Mark® under >4 Tools
>6 TLV test tool.
The TLV test tool opens.
2. Select >2 Tools >1 Configuration.
The "TLV test tool: Configuration" window opens

Selecting the interface in the configuration of the TLV test tool Fig. 10369
3. Click on the button (arrow) and select the file for the desired
interface:
− TCPIP.dll for the TCP/IP interface.
− COM.dll for the COM interface.
4. Confirm the selection with Open.
The "TLV test tool: Configuration" window is still open.
5. Close the window with OK.
The ""TLV test tool"" is still open.

Opening the interface in the user interface of the TLV Fig. 1171
test tool
6. Select >2 Tools >3 Show communication interface.
The user interface for the desired interface opens.
Initial screen
A monitor window is displayed as the initial screen:

1 Menu bar 3 Monitor area 4 Buttons
2 Status display
Displaying the user interface of the interface in the TLV test tool Fig. 1173
The monitor window contains the following dialog areas:
Menu bar Reset the interface back to its initial status with >2 Tools
>2 Reset.
Close the monitor window with >1 File >1 Finish.
Status display The status of communication via the interface is displayed.
Monitor area The send and receive data of the interface which was recorded
is displayed in the monitor area.
Buttons The buttons have the following function:

■ Monitor On/Monitor Off: Start/stop Record.
■ Clear monitor: Delete record.

2.4 Monitor window of the TCP/IP
interface
Monitor window of the TCP/IP interface Fig. 1157
The data sent or received via the TCP/IP interface is displayed

in the monitor window. The transmitting and receiving data is
recorded in separate lines for a better overview. Every line is
indicated with an appropriate prefix.
■ "Read >>> Server": sent data
■ "Send >>> Server": received data
The status displays of the TCP/IP interface have the following
meaning:
Gray status display The TCP/IP interface is not active and waits for the connection
to be established through the client. No data exchange takes
place.
Cause: The client is not yet started or is started with incorrect IP
settings.
Remedy: Check the TCP/IP settings of the server/client and
restart the client.

Light green status display The TCP/IP interface is active and in the normal operating mode.
Direct exchange with the connected client is possible.
Yellow status display The TCP/IP interface is being reset. Direct exchange with the
connected client is interrupted.
Cause: You have triggered the reset of the TCP/IP interface
either with >2 Tools >2 Reset or by modifying the configuration.
Red status display An error has occurred. The TCP/IP interface waits till the
reported error has been eliminated. Direct exchange with the
connected client is interrupted.
Cause: An error occurred at the TCP/IP interface. The details
can be obtained from the displayed error message.
Remedy: Eliminate the cause of error and reset the TCP/IP inter-
face.
Configuration The properties of the TCP/IP interface for the data transfer can
be configured two different ways:
■ Directly via TruTops Mark® with F7 Setup Interface for the
activated module >8 TCP/IP.
■ In the monitor window of the TCP/IP interface with >2 Tools
>1 Configuration.
Setup of the TCP/IP interface Fig. 1159
The port number for the data transfer can be configured for the
TCP/IP interface. The setting for the port must match for both
the server and the client.

3. Monitoring messages, service
interruptions
3.1 Terms
The following sections contain terms which have been defined

and differentiated from other terms here.
Service interruption In the case of a service interruption, it is temporarily impossible

to work with the laser marking system . The causes for a service
interruption may be:
■ an error in the laser marking system.
■ an error outside the laser marking system, for instance,
power supply failure.
■ deviations that cannot be measured by the control system of
the laser marking system, for instance, loss of quality of the
marking results.
Monitoring In a laser marking system, numerous measured values are moni-

tored constantly, for instance:
■ Voltages
■ Currents
■ Temperatures.
Monitoring limits (warning limits) are determined for the meas-
ured values. The laser marking system works in normal mode if
all measured values are within the defined monitoring limits. If a
measured value lies outside the defined monitoring limits, a mon-
itoring message (warning) is displayed on the user interface.
A monitoring message does not necessarily result in a service
interruption. The message however indicates that a malfunction
may occur soon. The cause of the message should be elimi-
nated as soon as possible.
Error Error limits have been defined for the measured values moni-
tored. If a measured value lies outside the defined error limits,
the control system switches off the laser . The laser marking
system may again be operated in the usual way only after the
cause of the error has been eliminated.
3.2 Messages
During the operation, the operator is informed about the devia-

tions from the permissible operating conditions of a laser marking
system via messages. Not all deviations from the permissible
operating conditions lead to a message since only deviations that
MA-EN-230 2014-06-30 Monitoring messages, service interruptions 8‐15

are measurable in the system can be detected by the control
system.
The following is possible in connection with messages:

■ A service interruption.
■ Restricted further operation with reduced laser power.
■ Unrestricted further operation with the possibility of a mal-
function.
This section contains a description of:

■ the types of messages.
■ the structure of the messages.
■ what is to be done if a message is displayed.
Types of messages
Two types of messages can appear on the user interface:

■ Monitoring messages (warnings).
■ Fault messages (error messages).
Monitoring message A monitoring message is displayed if a monitored operating

→ Warning value is outside the permissible range.
The laser marking system can still be operated without restric-
tions. Eliminate the cause of the message at the next opportu-
nity.
Example
Replace fan number 1 at the next opportunity if a message indi-
cates that the speed has reduced by 30 %.
Monitoring messages may also be displayed when you try to
switch on the laser without all the requirements being fulfilled,
e.g. if the safety circuit is not closed.
Fault message → Error A fault message is displayed if a monitored operating value is so

message much outside the permissible range that a malfunction limit is
exceeded.
If a fault message is displayed, the laser cannot be operated
before the cause has been eliminated.
Structure and content of the messages
A message is displayed in a message window:
8‐16 Monitoring messages, service interruptions 2014-06-30 MA-EN-230

Layout of the message window Fig. 1144
Message To the upper left of the message about message event, the rele-
vant "message code" is displayed, e.g. 5301 0B0A. To it right is
the component which is the origin of the message, e.g. the con-
trol program TruTops Mark®.
Effect The text indicates the status of the laser marking system or a
component after a message event.
Cause The text indicates the possible reasons for the message event.
In cause of several causes, the message expands over several
pages with the possible measures for every cause.
Measure Every cause is assigned to one or more messages for eliminat-

ing the cause.
Detail This text contains detailed information about the understanding of

the message event, its causes and possible measures.
Button F9 A click of the F9 button closes the message window. This also
triggers a reset of the laser marking system if necessary.
Measures
The diagnostics tool has error diagnosis functions for the elimina-
tion of the causes of monitoring and error messages.

They provide notes for measures such as:
■ The avoidance of operating errors.
■ The necessity of maintenance work.
■ The necessity of service work.
Service interruptions can be caused by malfunctions for which no

message is displayed. For example, a reduction in the quality of
the marking results. The possible causes in this case can be:
■ The protective glass on the focusing lens is soiled.
■ The working distance between the workpiece and the focus-
ing lens is set incorrectly.
■ The selected laser parameters are close to the limit of applic-
ability for the workpiece and its material. Small deviations of
the material composition or the surface quality can lead to
large differences in the quality of the marking results.
This type of causes cannot be identified by the monitoring devi-
ces of the laser marking system. The condition of the laser
marking system, the external operating conditions and the ambi-
ent condition must always be included in a thorough checking for
possible causes.
Operation errors, preventing A message is displayed if, for example, you want to start a
marking program and the laser is not switched on.
First switch the laser on. Then start the marking program.
Maintenance work Maintenance work may be necessary to eliminate the cause of a

message. Chapter 10 "Maintenance" contains instructions on
how to carry out maintenance work.
If you have received advanced training, you may carry out this
work too.
3.3 Finding causes
If a monitoring message is displayed or if there is a service inter-

ruption, it is important to find out the cause quickly and take
remedy steps.
You can:
■ evaluate monitoring and error messages.
■ carry out a visual check or function check-out.
■ inform the TRUMPF Service Department.
The following sections contain tips on how to proceed.

Evaluating messages
Monitoring or error messages contain information about:

■ Possible causes.
■ Measures for eliminating the causes.
A message may contain several causes. Usually only one of

these causes will have resulted in the message being displayed:
■ The pump module cooling monitoring has responded.
■ The temperature at the pump module is too high.
Implement the suitable measure to eliminate the respective

cause:
■ Check the ambient temperature.
■ Check the cooling air paths for possible obstacles.
Visual check, function check-out
Service interruptions may also occur without a message being

displayed.
Example
The quality of the marking results has deteriorated.
Possible causes, among others, are:

■ The protective glass on the focusing lens is soiled.
■ The working distance between the workpiece and the focus-
ing lens is set incorrectly.
This type of causes cannot be identified by the monitoring devi-
ces of the laser marking system. It is therefore necessary to
check the condition of the laser marking system and its sur-
roundings carefully. In this way, you can find out which meas-
ures are required to eliminate the causes of service interruptions.
While searching for the causes of service interruptions, you

DANGER or other persons may be at risk! You may come into
contact with live parts!
Inappropriate or careless behavior can cause death, injury
or damage to property!
Ø Only trained personnel is allowed to search for causes of
service interruptions.
Ø Never touch live parts.
Ø If possible, switch off the laser marking system and discon-
nect the power plug.

While searching for the causes of service interruptions, you
WARNING or other persons may be at risk!
Ø Only trained personnel is allowed to search for causes of
service interruptions.
Ø Do not look into the focusing lens.
Ø If the laser is operated without a safety cover, wear laser
safety glasses that are adapted to the wavelength and inten-
sity of the laser beam.
Ø Also make sure that the shielding is in place on all sides.
Informing the TRUMPF Service Department
Contact the TRUMPF Service Department, if you cannot detect

the cause for a service interruption yourself.
Tell the service staff:

■ what you have noted.
■ the number of the message displayed .
■ Laser marking system number/system number (chapter 1
"Safety", section 3 contains a list of all signs along with their
positions on the laser unit).
If needed, the service staff will assist you on site in restoring the
functionality of the laser marking system.
Note
The contact details of the TRUMPF Service employees world-
wide can be found in the spare parts catalog. You can find spare
parts catalogues on the customer CD which is delivered with
each documentation set.
Teleservice
Your laser marking system is equipped with Teleservice. Thanks

to this, TRUMPF is able to determine the cause of the service
interruption via remote diagnostics.
What does Teleservice mean?

TRUMPF can access the laser marking system and perform the
following procedures:
■ Remotely operate your laser marking system.
■ Display operating values.
■ Search for the causes of errors.
■ Read out production data and transfer them to your supplier.
■ Change setting values.
■ Update the software.
TRUMPF employees can access the laser marking system via
the Internet, provided there is an Internet connection (for exam-
ple via the company network).

Chapter 9
Integration
2 Integration with hardware interfaces 9‐3
MA-EN-230 2014-06-30 Integration 9‐1

1. General notes
The TruMark 1110 laser marking system is equipped with some

hardware inputs and outputs that can be used by a higher-order
control to control or monitor specific functions. Some practical
information is provided in the next section. Please note that the
hardware interfaces cannot be used for the selection of the
marking file to be edited.
According to experienced users, the TruMark 1110 can also be
controled completely by TLV commands. In this case, only an
Ethernet cable is required as the sole connection to the TruMark
1110. With this type of control, marking files can also be
selected.
Should you require programming examples with TLV commands,
please consult TRUMPF Service.

2. Integration with hardware interfaces
The digital inputs and outputs or status signals are applied at the
pins of the CONTROL 1 and CONTROL 2 interfaces (cf. chapter
7, Interfaces, sections 1.5 and 1.6).
Activating digital interfaces Those inputs and outputs that are part of the digital interface in
TruTops Mark must be activated in the configuration of the soft-
ware. Otherwise, they will not be active.
Remote control The laser marking system can also be switched on from a
remote point by jumpering the corresponding contacts on CON-
TROL 2. The control electronics start up and set "Power_ok" to
"High".
If TruTops Mark is in the Autostart directory (this is the default
setting), the next time the laser marking system is started up,
TruTops Mark opens automatically with the last module started.
TruTops Mark can be configured in such a way that the marking
file last open is reloaded automatically.
If TruTops Mark is started with one of the Workstation, Serial,
TCP/IP or COM modules and is ready, it switches the "Sys-
tem_ready" status to "High".
Note
When a marking file is loaded, it is converted to a format that is
suitable for the scanning system. If the digital "Conver-
sion_ready" interface is activated in the configuration (cf. Tru-
Tops Mark software manual), the "System_ready" signal is
switched to "Low" for the duration of the conversion.
Opening modules in If controlling is performed via the hardware interfaces, it is advis-

TruTops Mark able to have one of the Workstation, Serial, TCP/IP or COM
modules open in TruTops Mark.
Otherwise, the "System_ready" output will not be set and it will
thus no longer be possible to query whether the TruMark 1110 is
ready for marking (the "Digital interface" module is also used to
control the "System_ready" output; however it is not designed for
use with the TruMark 1110).
If a module other than the workstation module is open in Tru-
Tops Mark, marking files can no longer be loaded manually.
Switching on the laser and Prior to marking, the laser needs to be switched on. The
marking "Laser_on" input can be used to do this. When this signal is
issued, the control switches the laser on, provided the safety cir-
cuit (SAC) is closed. The SAC status can be determined at the
"SIK_is_open" output. If the pump diode has the nominal temper-
ature, but no sooner than 0.55 seconds after "Laser_on", the
system switches the "Laser_ready" output to "High". Each time
after closing the SAC, it takes 0.55 seconds until "Laser_ready"
is switched back to "High".
MA-EN-230 2014-06-30 Integration with hardware interfaces 9‐3

The laser marking system is now ready for marking.
The "Start_mark" input can be used to trigger the execution of
the marking file opened in TruTops Mark. During the marking
process, the system switches the "Mark_active" output to "High".
Before a marking operation is triggered, it is therefore advisable
to check if an error message has been issued, i.e. whether the
"Error" output is set. After eliminating the error cause, the system
can be reset using the "Reset" input.
If a "Start_mark" is issued while the SAC is open, marking is not
started until the SAC is closed again.
9‐4 Integration with hardware interfaces 2014-06-30 MA-EN-230

Example: Control using hardware interfaces Fig. 10474
MA-EN-230 2014-06-30 Integration with hardware interfaces 9‐5

9‐6 Integration with hardware interfaces 2014-06-30 MA-EN-230
Chapter 10
Maintenance
1 General 10‐3
1.1 Notes on maintenance 10‐3
1.2 Tools and additional equipment 10‐4
1.3 Maintenance overview 10‐5
1.4 Spare parts 10‐5
2 Maintaining the laser marking system 10‐7

2.1 Focusing lens, protective glass 10‐7
Clean the protective glass 10‐7
Replace the protective glass 10‐9
2.2 Ventilation 10‐11
Replacing a fan 10‐12
3 Data backup from customer installations 10‐15

3.1 Starting Acronis True Image 10‐16
3.2 Creating an external bootable drive 10‐17
3.3 Booting Acronis True Image 10‐19
3.4 Backing up a hard disk once - Windows 10‐21
MA-EN-230 2014-06-30 Maintenance 10‐1

3.5 Backing up a hard disk regularly - Windows 10‐24
3.6 Backing up a hard disk - booting 10‐28
3.7 Restoring a hard disk - booting 10‐31
3.8 Restoring individual files 10‐34
10‐2 Maintenance 2014-06-30 MA-EN-230

1. General
This section contains general information on the maintenance of

the laser marking system. In particular, you will find information
about:
■ Maintenance notes.
■ Tools and additional equipment.
■ Maintenance overview.
■ Spare parts.
Note
The Troubleshooting Tool software is on the control computer
for error searching. If a marking does not work although the
laser marking system indicates no errors, this tool helps you to
find the cause and eliminate it. A field failure report can also be
created using the Troubleshooting Tool which you have to
include with the laser marking system if you have to send it
back. See chapter 11 "Troubleshooting" for information about
how to best use this tool for your purposes.
1.1 Notes on maintenance
Proper maintenance is an important pre-requisite for problem-

free operation. Appropriate maintenance keeps the quality of
marking results constant.
The laser marking systems are designed to require little mainte-
nance. All important operating values are electronically moni-
tored. A monitoring message displayed by the control computer,
can be a cause for a maintenance measure.
Check the condition of your laser marking system on a regular
basis. Carry out maintenance tasks as a precautionary measure
when you detect signs of wear or dirt.
Pay attention to the messages displayed on the screen of the
control computer. The messages may give information about
necessary maintenance work.
MA-EN-230 2014-06-30 General 10‐3

When performing maintenance work, you may come into
DANGER contact with parts which pose a risk to persons and
property!
Inappropriate or careless behavior can cause death, injury
or damage to property!
Ø Maintenance work may only be carried out by trained per-
sonnel.
Ø Always observe the warnings in the maintenance manual.
Ø Before starting maintenance work, switch off the laser mark-
ing systems.
Ø Pull out the power plug or remove the power cable from the
supply unit.
Note
The laser marking systems may be switched on during mainte-
nance work only if it is necessary for maintenance or control pur-
poses. You will be informed about this in the corresponding pas-
sages of this manual.
Do not open the laser Sensitive optical and mechanical precision parts are arranged in
marking system the laser marking system.
The laser marking system must not be opened under any cir-
cumstances in order to protect the parts from dirt and misalign-
ment.
TRUMPF explicitly states that all warranty claims will be lost if
you open the laser marking system.
1.2 Tools and additional equipment
Dimensions, addi-
Symbol Designation
tional specifications
Allen key, angulate 2.5 mm, 3.0 mm
Philips head screw-

2.0 mm
driver
Cleaning cloth Cotton
Protective gloves Cotton
10‐4 General 2014-06-30 MA-EN-230

Dimensions, addi-
Symbol Designation
tional specifications
For cleaning the venti-

Vacuum cleaner
lation grilles
Cleaning agent Acetone

Tools and auxiliary tools for maintenance Tab. 10-1
1.3 Maintenance overview
Laser marking system Measure Design Instructions

Focusing lens: Clean pro- Whenever neces- (see "Clean the pro-
tective glass sary tective glass", pg.
10‐7)
Focusing lens: Replace pro- Whenever neces- (see "Replace the
tective glass sary protective glass",
pg. 10‐9)
Cleaning the fan Whenever neces- Suction out the area
sary of the fans with a
vacuum cleaner.
Replacing a fan Whenever neces- (see "Replacing a
sary fan", pg. 10‐12)
Maintenance work on the laser marking system Tab. 10-2
1.4 Spare parts
Spare parts Name Material No. Comment

Protective cover with diam- 1665322 -
eter 90 for focusing lens
f = 100/160 mm
Protective glass optics 0750739 -
f = 160 mm 1064/532 nm
Focusing lens = 160 mm 0377624 -
Fan set, cpl. 1831274 -
Plug set 1795236 -
Cable supply 24 V 1738068 -
Power pack, cpl. 1831276 Option "for installa-
tion in the switch
cabinet"
Clearance gauge 1842805 -
= 176 mm
Test marking cards ABS 1878154 Consists of 10
cards
TruMark 1110 with Profibus 1945088 Spare parts
(SP)
MA-EN-230 2014-06-30 General 10‐5

Spare parts Name Material No. Comment
TruMark 1110 with Profibus 1945554 Completely over-
(R) hauled
Profibus ST12 retrofit kit 1936153 Option for conver-
sion by TRUMPF
Service
Profinet ST12 retrofit kit 1936154 Option for conver-
sion by TRUMPF
Service
Spare parts for the laser marking system Tab. 10-3
10‐6 General 2014-06-30 MA-EN-230

2. Maintaining the laser marking system
This section describes the process for conducting maintenance

work on parts in the laser marking system.
You will learn how to:

■ Clean or replace the protective glass on the focusing lens of
the laser marking system.
2.1 Focusing lens, protective glass
Particles or vapors can escape from the surfaces of the workpie-

ces during marking with the laser marking system, which then to
some extent form deposits on the protective glass of the focus-
ing lens. The quality of the marking results can be reduced if the
protective glass is dirty.
Check the condition of the protective glass on a regular basis.
Clean the protective glass when it becomes recognizably dirty.
Clean the protective glass
Condition
■ TruMark 1110 laser marking system is freely accessible.

imum.
are at risk.
MA-EN-230 2014-06-30 Maintaining the laser marking system 10‐7

Acetone is highly flammable and poisonous when inhaled
CAUTION or ingested!
Ø Keep acetone well away from open fires and other ignition
sources.
Ø Smoking is prohibited.
Ø Do not inhale acetone vapors.
Ø Ensure that there is sufficient fresh air.
Tool
Dimensions, additional specifica-

Symbol Designation
tions
Cleaning cloth Cotton
Cleaning agent Acetone

Tab. 10-4
Note
If the protective glass exhibits burned-in dirt particles that
cannot be removed with cleaning processes and if the quality
of the work results is reduced as a result, then the protective
glass needs to be replaced.
Cleaning the protective glass on the focusing lens Fig. 10664
10‐8 Maintaining the laser marking system 2014-06-30 MA-EN-230

1. Moisten the cleaning cloth with the cleaning agent.
2. Slowly wipe across the protective glass (arrow), until it is
clean.
Note
Replace the protective glass, if it can no longer be cleaned.
3. Dispose of the used cleaning material with other non-recycla-
ble trash.
The laser marking system is ready for operation.
Replace the protective glass
Condition
■ The laser marking system is freely accessible.

imum.
are at risk.
Tool

Symbol Designation
tions
Tab. 10-5
Note
The lens of the focusing lens is exposed for a short time
when replacing the protective glass. The protective glass

must therefore be replaced in a clean environment. The air
must be particularly free of dust and aerosols (e.g. oil mist).
1 Lens adapter 4 Protective glass

2 Lens 5 Holder ring
3 O-ring 1, 2 Focusing lens
Replacing the protective glass on the focusing lens Fig. 10665
1. Loosen the retaining ring (5) which holds the protective glass
(4) on the focusing lens (1, 2) in a counter-clockwise direc-
tion.
Ensure that only the holder ring (5) rotates, which holds the
protective glass (4) in position. Under no circumstances
should the entire focusing lens (1, 2) be allowed to
rotate.
2. Unscrew the holder ring (5).
The protective glass (4) is in the released holder ring (5) or
clings to the O-ring (3), which is above the protective glass
(4).
If the protective glass (4) still adheres to the focusing lens (1,
2):
3. Undo the protective glass (4) carefully with a small wood or
plastic stick with a pointed end.

Note
The lens of the focusing lens (1) is now exposed. Ensure
that no dirt reaches the lens. Do not touch the lens with
your fingers under any circumstances.
4. Check the condition of the O-ring (3).
If the O-ring (3) is damaged:
5. Replace the O-ring (3).
Tip
If you have no replacement O-rings on hand, you can oper-
ate the laser marking system temporarily without O-rings.
However, make sure you obtain a replacement as soon as
possible.
6. Put a clean protective glass (4) in the holder ring (5).

7. Mount the parts on the focusing lens (1, 2) in the sequence
as shown in the diagram.
8. Screw in the retaining ring (5) carefully on the mounting on
the focusing lens (1, 2).
While screwing it in, take care to ensure:
− That the O-ring is correctly positioned.
− That the retaining ring does not tilt.
9. Tighten the holder ring.
The laser marking system is ready for operation.
2.2 Ventilation
Two fans are active for the TruMark 1110. They transfer the
waste heat of the TruMark 1110 to the ambient air.
The air flows from the outside to the inside, i.e. the air is
extracted (blue arrow) and led by the rotational direction of the
fans through the fins and discharged upwards.
Check the condition of the fans on a regular basis. Clean the
grilles for the fans if they are visibly soiled.

Replacing a fan
Condition
■ The TruMark 1110 laser marking system is freely accessible.
■ The TruMark 1110 laser marking system has been discon-
nected from the mains supply.
Tool

Symbol Designation
tions
Allen key, angulate 2.5 mm, 3.0 mm
Philips head screwdriver 2.0 mm
Tab. 10-6
Note
The fan cable is on the rear side of the TruMark 1110 (see
Fig. 10681). First undo the plug of the fan cable by turning
both fixing screws (1) counter-clockwise and then remove the
plug from the housing.
A View from the left with the plug 2 Access to the four clamping 3 Fan cover
of the fan cable (fan cover points for the attachment of the
removed) fan cover
1 Fixing screws of the plug
Remove fan cover Fig. 10681

1. Use the angled 3.0-mm Allen key to loosen the clamping
points of the fan cover in four places (2) in the counter-clock-
wise direction. Press the fan cover downwards and then pull
it back towards the free side.
Place the fan cover to the side.
4 4 Clamping points for fan 8 Fan

cover (3.0 mm hexagonal 9. Air suction direction
socket)
10 Fan's direction of rotation
5 2 x 3 socket head screws for
cover sheet (2.5 mm hexago-
nal socket)
6. 2 x 4 Phillips head screws
for the fan (PH2)
7 Cover plate
Dismantling the fan Fig. 10682
2. In order to access the fan (8), you must first unscrew the
cover plate (7). To do this, loosed the 2 x 3 Allen screws (5)
counterclockwise.
3. The two fans are screwed on at the cover sheet (7). You can
remove the two fans once you have released the eight Phil-
lips head screws PH2 (6.).

11 Rear fan 13 Focusing lens with protective
12 Front fan (close to the focus- cover
ing lens)
Fan mounting position Fig. 10683
4. Use the picture above to note the installation positions of the
fan because of the direction of air suction (9) and the fan's
direction of rotation (10) depends on this (see "Fig. 10682",
pg. 10‐13).
5. Pick up your new fans and screw them onto the cover sheet
as shown in the picture above.
6. Then remount the fan cover and screw it firmly in with the 3-
mm Allen key. Now you can reinstall the plug of the fan
cable with the two fixing screws on the rear side of the Tru-
Mark 1110.
Connect the laser marking system to the mains supply. The
laser marking system is ready for operation again after about
two minutes.

3. Data backup from customer
installations
Your control computer offers the following possibilities for data

backup:
■ Data backup of the harddrive using the "Backup function" on
an external bootable harddrive.
■ Restoring the harddrive by restoration from an external boot-
able harddrive using the "Recovery function".
■ Restore individual files from an image of the hard disk by
reloading backup.
Scope of delivery ■ The Acronis True Image Home 2011 data backup program is
installed on the control computer. It allows you to call up the
data backup copy directly and save a hard disk image with
Windows running after already working for a while with the
Note
In the case of a hard disk defect, please contact your TRUMPF
Service.
Data that has been saved on the hard disk after the backup is
always lost after a hard disk defect. Thus, keep taking a backup
of the hard disk from time to time. A new backup is not required
if no changes have been made.
Data that has been saved on the hard disk after taking a data
backup is always permanently lost after restoration of an image.
Save all modified or created configuration, calibration, and mark-
ing files before the restoration that you would need after the
restoration on an external bootable harddrive.
Creating an external We recommend making an initial backup of the harddrive via (1)
bootable drive with Acronis Disk and partition backup after the initial start-up and the import-
True Image ing of your marking file (*.vlf).
After you have made the initial data backup of the (2)
Local_disk_(C)3 hard drive, you must first create a bootable
external drive. With this, it is ensured that, should booting is no
longer possible via the harddrive, that an external bootable drive
is available for it.
MA-EN-230 2014-06-30 Data backup from customer installations 10‐15

1 Create an image of the hard- 3 Creation of an external boota-
drive ble external drive
2 deposit site Local_disk_(C)3 of
the backed-up harddrive
Acronis True Image Home 2011 Fig. 10662
Create the external bootable drive upon which you can initially
secure the data via (3) Create bootable media of the Acronis
data backup program.
If the operating system now fails, the original contents of the
harddrive can be restored via the external bootable drive and the
"Recovery function".
The bootable external drive is an auxiliary tool that represents
another place from which the restoration of the harddrive can be
started.
3.1 Starting Acronis True Image
Condition
■ External bootable USB drive or network drive connected/
accessible.
Note
Ensure that there is sufficient free space on your external boota-
ble USB drive or network drive for creating a data backup. You
can save about 40% of the required hard disk memory by means
of compression in the preset "Normal" compression mode.
1.
Double-click on the desktop icon, thereby starting the
data backup with "Acronis True Image Home 2011".
The data backup start menu is displayed.
10‐16 Data backup from customer installations 2014-06-30 MA-EN-230

Acronis True Image starting screen Fig. 10170
2. Select Go to main screen when the Acronis True Image
starting screen appears. The display of the starting screen
can be deselected (arrow).
The Acronis True Image selection menu appears.
3.2 Creating an external bootable drive
Condition
■ Acronis True Image has been started.
■ The external USB drive is connected with the control com-
puter.
Note
Ensure that there is sufficient free space on your external USB
drive to create a data backup. You can save about 40% of the
required hard disk memory by means of compression in the pre-
set "Normal" compression mode.

1 Start screen: "Acronis True 4 Screen: "Bootable media 6 Screen with the display of the
Image Home" with Create boot- options". data to be created
able media. 5 Screen: "Bootable media type 7 Information display: "Bootable
2 Start screen: "Media Builder". selection" media has been created suc-
3 Screen: "Rescue contents selec- cessfully".
tion".
Acronis True Image Home – creating an external bootable drive Fig. 10661

1. (1) Click on Create bootable media to create a bootable
external drive.
(2) The start screen of the Acronis Media Builder is shown.
2. (2) Click on Next.
(3) The Rescue media contents selection screen is shown.
3. (3) Select the "Acronis True Image Home" and click on Next.
(4) The Bootable media options screen will be shown.
4. (4) Click on Next in this display.
(5) The Bootable media type selection screen is shown.
5. (5) Select the exchangeable storage medium and click on
Next.
(6) The screen with the created data appears.
6. (6) If you click on Proceed, the backing up of the data to be
created will be performed.
(7) After the backup has been successfully performed, the
information Bootable media has been created successfully
will be shown.
7. (7) Click on OK.
The external bootable USB drive has been successfully cre-
ated.
3.3 Booting Acronis True Image
Condition
■ External bootable drive (e.g. USB stick) or bootable network
drive connected/can be accessed.
Note
Ensure that there is sufficient free space on your external boota-
ble drive or network drive for creating a data backup. You can
save about 40% of the required hard disk memory by means of
compression in the preset "Normal" compression mode.
1. Re-start the system and press the <F7> key during the boot
process.

Boot menu of the control computer is displayed.
Boot menu of the control computer Fig. 10176
2. Select the entry from the boot menu with the external boota-
ble drive (in the example "Imation Swivel").
The control computer boots from the external bootable drive
and loads the Acronis True Image data backup program.
Acronis TrueImage starting screen - boot version Fig. 10177

3. Select the Acronis True Image Home (full version).
The Acronis True Image selection menu appears.

3.4 Backing up a hard disk once -
Windows
Condition
■ Acronis TrueImage has been started.
Selection menu in Acronis TrueImage Fig. 10171
1. Click on Disk and partition backup to copy a 1:1 image of the

hard disk onto an external USB stick.
A selection of local drives as source drive and target drive
for the backup and options for the execution of the data
backup procedure are displayed. Drive C: is preselected as
source drive. The external USB stick is preselected as target
drive (E:).

Selecting backup options in Acronis TrueImage - once Fig. 10213
2. Make the following settings:
− (1) Confirm the source drive ("What to back up").
− (2) Confirm the target drive ("Destination") (external USB
stick).
− (3) Define "Single version scheme" as backup strategy
("Backup scheme").
− (4) Further options (>Disk backup options): set validation
("Validation").
− (5) Run the backup procedure now (Back up now).

The backup procedure is run (Back up now).
Backup progress and results in Acronis TrueImage - Win- Fig. 10214

dows once
3. End the backup procedure by closing the window.

3.5 Backing up a hard disk regularly -
Windows
Conditions
■ For data backups on a network drive: the control computer is
connected to the network.
Selection menu in Acronis TrueImage Fig. 10171
1. Click on Disk and partition backup to set up a 1:1 image

copy of the hard disk on a different storage medium and fur-
ther backup copies regularly.
A selection of local drives as source drive and target drive
for the backup and options for the data backup procedure
are displayed. Drive C: is preselected as source drive. The
external medium (a USB stick in the example) is preselected
as target drive (E:).

Selecting a network drive in Acronis TrueImage Fig. 10187
2. If a network drive is to be used for the backup of data:
Use Browse... to select a network drive when defining the
target drive ("Destination"). The access data ("authentication
settings") are queried when accessing the network and must
be confirmed with Connect.
The following types of network access are supported:
− Network drives linked locally (drive letter assigned).
− Network shares from the "Network Environment" in the
"Microsoft Windows Network".
− Connections via FTP ("FTP Connections").

Selecting backup options in Acronis TrueImage - regularly Fig. 10172
− (1) Confirm the source drive ("What to back up").
− (2) Confirm the target drive ("Destination") (external USB
drive or network drive).
− (3) Select the time/event ("Schedule") for the backup.

− (4) Confirm "Version chain scheme" as backup strategy
("Backup scheme").
− (5) Name the backup ("Backup name") TruMark (C).
− (6) Further options (>Disk backup options): set validation
("Validation"), compression ("Compression level"), ....
− (7) Run the backup procedure now (Back up now) or
later (Later).
The backup procedure is run (Back up now).
Backup progress and results in Acronis TrueImage - Win- Fig. 10173

dows regularly
Or
The scheduled backup procedure is displayed in the selec-
tion menu (Later). The backup procedure is subsequently run
when the system is shut down.

Backup planning and results in Acronis TrueImage Fig. 10175
4. End the data backup (planning) by closing the window.
3.6 Backing up a hard disk - booting
Condition
■ Acronis TrueImage has been booted.
Selecting a backup in Acronis TrueImage - boot version Fig. 10184
1. Select Backup from the Acronis TrueImage selection menu in

order to create an image of the hard disk on a different stor-
age medium.
Either the backup of hard disks/partitions (Disk and Partition
Backup) or the backup of individual files/folders (Data
backup) can be selected from the open backup menu.

Selecting backup options in Acronis TrueImage - boot version Fig. 10188
2. (1) Click on Disk and partition backup in the Acronis True-
Image backup menu to save a 1:1 image of the hard disk on
a different storage medium.
A selection of local drives as source drives and options for
the data backup procedure are displayed. Drive C: is prese-
lected as source drive.

Make the following settings (close the individual pages with
the data backup settings each time with Next >):
− (2) Select the source drive ("Partitions to back up").
− (3) Select the target drive ("Target backup archive").
Select the "Create new backup archive" option.
− (4) Use Browse to define a (network) drive for the data
backup: drives which can be accessed in the Windows
network, drives which can be accessed via FTP or net-
work memories (NDAS) can be used in addition to local
drives.
− (5) Further options (>Backup options): set validation
("Validation"), compression ("Compression level"), ....
− (6) Check the data backup setting in the overview.
− (7) Run the backup procedure (Proceed).
The backup procedure is run. The control computer is shut
down after successfully backing up the data if the "Shut
down the ..." option (arrow) is selected.
Backup progress and results in Acronis TrueImage - Fig. 10189

booting
Otherwise the "Backup operation succeeded" dialog box is

displayed at the end of the data backup procedure.
3. End the data backup procedure by selecting OK and closing
the selection menu window.

3.7 Restoring a hard disk - booting
Condition
■ Acronis TrueImage has been booted.
Selecting a recovery (Recover) in Acronis TrueImage - boot version Fig. 10178
1. Select Recover from the Acronis TrueImage selection menu

to restore an image of the hard disk from a different storage
medium.
Lists of existing hard disk backups (Disk backups) and file
backups (File backups) are displayed in the open recovery
menu. Since no file backups are available, only the restora-
tion of the entire hard disk (Disk Recovery) is available for
selection in the example.

Selecting recovery options in Acronis TrueImage - boot version Fig. 10179
2. (1) Click on Disk Recovery in the Acronis TrueImage recov-
ery menu to restore a 1:1 image of the hard disk from a dif-
ferent storage medium.
A selection of existing data backup copies is displayed.
Make the following settings (close the individual pages with
the data backup settings each time with Next >):
− (2) Select the desired hard disk backup to be restored.
− (3) Select the "Recover whole disks and partitions" recov-
ery method.
A selection of partitions and, for bootable drives, the master
boot record ("MBR") of the hard disk are available for recov-
ery.

Selecting partitions in Acronis TrueImage - boot version Fig. 10180
3. Select the partition and the "MBR" for the recovery and con-
firm them with Next >.
Leave the available partition settings (Settings of Partition...)
on the next page unchanged and confirm with Next >.
Confirm the specification of the hard disk offered on the next
page for the recovery of the "MBR" with Next >.
Note
All data on the hard disk selected for the recovery are over-
written.
Ensure that a backup of all the important data since the last
image backup of the hard disk to be overwritten has been
created in advance.
Running the recovery procedure (Proceed) in Acronis Fig. 10183

TrueImage - boot version

4. Check the recovery options and start the recovery with Pro-
ceed.
Results of the recovery in Acronis TrueImage - boot version Fig. 10186
The recovery setting window is closed. The progress of the

recovery is displayed in a new dialog box. If the "Shutdown
the computer..." option is selected, the control computer is
shut down after the successful recovery and can then be
restarted.
3.8 Restoring individual files
The image on the USB stick as well as on a USB or network

drive can also be used to restore individual files.

Conditions
■ For data backups on a network drive: the control computer is
connected to the network.
Selecting a data backup in Acronis TrueImage - Windows Fig. 10185
1. To recover a complete hard disk image, click on Recover (1),

or
Ø To recover individual files, select >Explore and recover
(2).
The contents of the selected hard disk image are displayed
in the overview. Available for selection is the recovery of:
- The complete image (Disks and partitions).
- Individual files and directories (Files and folders).

Setting recovery options in Acronis TrueImage - Windows Fig. 10190
− (1) Select the "Files and Folders" tab.
− (2) Select the directory from which the files are to be
recovered or individual files from it.
For example 'TruMark\Cal'with all files contained in it.
− (3) Confirm the selection with Recover.
− (4) The "Original location" option is preset in the recovery
window which appears. Alternatively, a different storage
location can be specified for the recovery.
− (5) Define further options for the recovery.
For example recover files with their original security set-
tings ("Recover files with their original security settings").
− (6) Run the recovery procedure now (Recover now).
The recovery window is closed. The recovery progress is dis-
played in a new dialog box.

Recovery progress and results in Acronis TrueImage - Windows Fig. 10191
The new dialog box disappears if the recovery was success-

ful.
3. End the recovery procedure by closing the window.

Chapter 11
Troubleshooting
2 Troubleshooting Tool 11‐3

2.1 Sequence log and display laser status 11‐5
Sequence log 11‐5
Laser status display 11‐5
2.2 Start Software / Backup 11‐6
Backing up files and settings 11‐6
Restoring delivery condition 11‐7
Restoring files and settings 11‐7
2.3 Returning marking laser system 11‐8
2.4 Replacement processing 11‐9
TRUMPF identity and warranty card 11‐9
Enabling the replacement system 11‐9
2.5 Reload the backup data onto the replace- 11‐11
ment system
MA-EN-230 2014-06-30 Troubleshooting 11‐1

1. General notes
This chapter contains important information about work with the

Troubleshooting Tool.
The Troubleshooting Tool (TST) supports you for the case that
the laser marking system (LMS) is not in error status but mark-
ing problems still occur.
You can use the start screen with "Start fault analysis" Correct-
ing marking problems (see section 2, Starting the fault analysis).
If the TST cannot correct the marking problems, TRUMPF offers
a replacement processing.
Proceed as follows so that you get a replacement system.
Conditions before shipping:

■ Backup the setting data of the TruTops Mark program on an
external drive so that the data can be imported to the
replacement system (see "Start Software / Backup", pg.
11‐6).
■ Create a field failure report (see "Returning marking laser
system", pg. 11‐8).
■ Remove the TRUMPF identity and warranty card from laser
marking system to be returned and keep them for the
replacement system. You have to enter the correct equip-
ment number to enable the replacement system and put it
into operation (see "Replacement processing", pg. 11‐9).
■ Backup the TruTops Mark files and settings on the replace-
ment system (see "Reload the backup data onto the replace-
ment system", pg. 11‐11).

2. Troubleshooting Tool
1 Communication interface 4 Display, laser status

2 Button for preselection 5 Working range
3 Language selection, German or 6 Status bar
English
Start screen Fig. 10666
The Troubleshooting Tool is available to help you with the fol-

lowing tasks:
■ With the Marking problems button, you will get help in the
diagnostics of marking problems, accompanied by the fault
analysis and, if need be, guided to the solution.
■ With the Software / Backup button, you can perform the fol-
lowing tasks:
− Restore delievery condition.
− Backup files and settings.
− Restore files and settings.
■ With the Returning laser button, you get simple and easy
guidance about how the laser marking system is to be
returned.
MA-EN-230 2014-06-30 Troubleshooting Tool 11‐3

Starting the fault analysis
1 Fault analysis concluded; work 2 Return the LMS for replace-

continued with the LMS ment system -> see section 2.3
Start fault analysis Fig. 10694
11‐4 Troubleshooting Tool 2014-06-30 MA-EN-230

2.1 Sequence log and display laser
status
1 Display, sequence log of the 3 Display, working range

error search
2 Display, laser status
Sequence log of the error search Fig. 10667
Sequence log
If you click on "Start fault analysis" in the marking problem area

(see page 11-3, Fig. 10666), you will be assisted in error correc-
tion in work area (3). When you click on the Double arrow (1),
you will be shown the sequence log for the fault analysis.
Laser status display
Sequence arranged from top to bottom:

■ Lasers
■ (Pilot laser)

■ (Interlock) key-operated switch
■ (Safety circuit)
■ (Warning) laser
■ (Error) laser
■ (Reset) laser
2.2 Start Software / Backup
Backing up files and settings
1 Software/backup button 5 Add directory with (+) to the file

2 Backup file and settings directory or remove directory
with (-) from the file directory
3 File name of the backup file
6 Starts the backup procedure
4 Deposit site of the backup file
7 Confirm display for successful
backup "OK"
Save backup Fig. 10669
Use of "Back up files and settings"

Here the TruTops Mark settings and your files, for example, your
marking files (*:vlf) are backed up depending on your entries (3)
to (5).

Restoring delivery condition
User data will be deleted! Errors, warning and logfiles will

NOTICE be deleted!
Ø Backup your user data on a USB flash drive.
Ø Create a field failure report as save it on a USB flash drive.
The creation of the field failure report is described in section 2.3

(see "Returning marking laser system", pg. 11‐8).
Before you select option 3.2, you must first back up all user
data, errors, warnings, and log files on a USB stick, because
otherwise this data will be lost when the harddrive is restored.
1 Software/backup button 3.1 Restore the TruTops Mark set-

2 Restore delivery condition ting to the delivery condition
3 Select option 3.2 Restore system from image
(Acronis True Image)
4 Start option
delivery condition Fig. 10692
Restoring files and settings
For more about this, see section 2.5 (see "Reload the backup
data onto the replacement system", pg. 11‐11).

2.3 Returning marking laser system
Prerequisites
Before returning, you should have performed the following

checks:
■ 1. Fault analysis (see section 2, ).
■ 2. Restart (see section 2, (see "Sequence log and display
laser status", pg. 11‐5)).
■ 3. Restore files and settings (see "Reload the backup data
onto the replacement system", pg. 11‐11).
■ 4. Restore delivery condition (see "Restoring delivery condi-
tion", pg. 11‐7).
− Restore system from image (see "Restoring a hard disk -
booting", pg. 10‐31).
If the steps listed above do not lead to the correction of the
error, you can return the laser marking system.
1 Returning making laser button 4 Storage location of the field fail-

2 Field failure report ure report
3 Analysis 5 Create a field failure report
Field failure report Fig. 10670
Create a field failure report (1 to 5) and send it with the laser

marking system to the national representation from TRUMPF.
The national representation arranges the rest for you and will
send the replacement system back to you.

2.4 Replacement processing
TRUMPF identity and warranty card
1 Equipment number
TRUMPF identity and warranty card Fig. 10679
You can find TRUMPF identity and warranty card on the rear
side of the LMS next to the interfaces.
The equipment number is needed for the enabling of the
replacement system. The futher procedure is described in the
next section on "Enabling the replacement system".
Enabling the replacement system
The replacement system will be returned to you without equip-

ment number.
The Troubleshooting Tool starts automatically and asks you for
the valid equipment number.

1 Query about the equipment 2 Manual entry of the equipment 3 Make an entry via backup file
number number
Enter equipment number for enabling (example) Fig. 10668
You can enter "your" equipment number in two ways:

■ Type the number in that you read off the TRUMPF identity
and warranty card.
■ You call up the backup file where the equipment number is
stored.
If you enter the correct equipment number, the equipment num-
ber is shown on a green background color. Confirm the entry
with "OK" and you can leave the application.

2.5 Reload the backup data onto the
replacement system
1 Software/backup button 4 Select "Restore TruTops Mark

2 Restore files and settings settings" and/or "Restore
backup directories"
3 Select backup file
5 Select the Start button
6 Confirm with "Yes"
Reloading backup data Fig. 10693
Proceed in the sequence shown (1 to 6) if you want to restore

your TruTops Mark settings and/or your backed-up data directo-
ries.

Chapter 12
Degradation, disposal
1 Degradation 12‐2
2 Disposal 12‐3
MA-EN-230 2014-06-30 Degradation, disposal 12‐1

1. Degradation
Cleaning In your personal safety equipment, clean the following areas of a

laser unit and its components:
■ All openings for the supply and discharge of cooling air.
■ The suction hose.
■ The, possibly contaminated, work area.
Dispose of the contaminated parts of the exhaust system and of
the work area as hazardous waste.
Shutdown Once you have disconnected the laser unit or its components
from the power supply, they are divided into the following
groups:
■ TruMark 1110
■ Connection cable
Remove the connection cable from the housing.
12‐2 Degradation 2014-06-30 MA-EN-230

2. Disposal
The objective is a correct and environment-friendly disposal.

Certain maintenance work or the dismantling of a laser unit
and/or individual components create waste materials that need to
be disposed of. Recommendations for such disposal are given at
the appropriate places.
Note
The recommendations for disposal of waste materials are derived
from the regulations applicable at the time and place of prepar-
ing this document. As the user of a laser unit, you are under the
obligation to inform yourself about local regulations concerning
waste disposal and to observe these regulations.
The waste material is to be disposed of as follows, unless stipu-

lated otherwise by these regulations:
Cable Electronics waste

Contaminated parts of the compact dust extractor
Hazardous waste
and the work area
Lens cleaning paper Residual waste
Tab. 12-1
MA-EN-230 2014-06-30 Disposal 12‐3

12‐4 Disposal 2014-06-30 MA-EN-230
Index
1:1 copy Computer network ................................. 6‐6
Files, restoring ...................................10‐34 External software .................................3‐14
Hard disk ....................10‐21, 10‐24, 10‐28 Monitor ...................................................6‐6
Restoring ........................................... 10‐31 Operating devices ................................. 6‐6
TCP/IP ................................................... 7‐3
Control program ...................................... 6‐20
Messages ............................................ 6‐20
A Operating statuses .............................. 6‐20
User interface ...................................... 6‐22
Ablation ....................................................3‐10 Cross-section area of a beam ..................3‐6
Additional equipment ...............................10‐4 Customer installations
Alignment pins ...........................................5‐6 Data backup ...................................... 10‐15
Annealing .................................................3‐11
Average power .......................................... 3‐7
D
B Dangers
Combination ............................... 1‐16, 1‐20
Backup of data Electrical energy ..................................1‐16
Restoring ........................................... 10‐31 Gases and particles ............................ 1‐16
Beam diameter .......................................... 3‐5 Laser radiation .....................................1‐16
Beam quality ..............................................3‐6 Data backup .......................................... 10‐15
Beam waist diameter ................................ 3‐6 Files, restoring ...................................10‐34
Deflection speed ......................................3‐12
Degradation ............................................. 12‐2
Cleaning ...............................................12‐2
C Shutdown .............................................12‐2
Causes .....................................................8‐18 Dew point .................................................. 4‐7
Color change ........................................... 3‐11 Dimensional drawings
COM Alignment pins .......................................5‐6
User interface ........................................ 8‐8 Clearance .............................................. 5‐8
Commissioning .......................................... 6‐5 Fastening ............................................... 5‐6
Laser marking system ...........................2‐3 Laser protection cover .......................... 5‐8
Laser marking system, TruMark 1110 . 6‐7 Marking field setting ............................5‐11
Power grid ............................................. 6‐6 Setting the focal position .................... 5‐11
Protective cap for the focusing lens .... 6‐7 Working distance ...................................5‐5
Quick-start ............................................. 2‐2 Display devices ....................................... 3‐15
ShockWatch ...........................................4‐2 Display, laser status ................................11‐5
Switch on ..................................... 6‐7, 6‐13 Disposal ................................................... 12‐3
System environment ..............................2‐4 Electronics waste ................................ 12‐3
TiltWatch ................................................4‐2 Hazardous waste .................................12‐3
Working steps ................................ 6‐6, 6‐7 Residual waste .................................... 12‐3
Communication Divergence .................................................3‐6
TCP/IP ................................................... 8‐7
User interface ........................................ 8‐8
CONTROL 2
EMERGENCY STOP switch ...............7‐11 E
Key-operated switch ............................7‐11 Electrical connection ............................... 5‐13
Laser warning lamp ............................ 7‐11 Emission safety device
Remote activation ................................7‐11 Laser warning lamps ...........................1‐26
Control computer .....................................3‐14
MA-EN-230 2014-06-30 Index 13‐1

Enabling the replacement system .......... 11‐9 Hard disk, restoring
Engraving .................................................3‐11 Booting ...............................................10‐31
Error .........................................................8‐15 Hazards
Communication ......................................6‐3 Electrical energy ..................................1‐18
TruTops Mark ........................................ 6‐3 Gases and particles ............................ 1‐18
Error message .........................................8‐16 Laser beam opening ........................... 1‐16
ESTOP .....................................................6‐18 Laser radiation .....................................1‐16
External bootable drive
Create ................................................ 10‐17
External software .....................................3‐14
I
Installation ..................................................5‐3
F Installation conditions ................................ 5‐3
Interface
Fastening ................................................... 5‐6 CONTROL 1 ..........................................7‐6
Fault message .........................................8‐16 Interfaces
Fieldbus TCP/IP ................................................... 7‐3
ProfiBus ............................................... 7‐13
ProfiNet ................................................7‐13
Files and settings, backing up ................11‐6
Files and settings, restoring ................... 11‐7 K
Floor ...........................................................5‐3
Flowchart Keyboard ................................................. 6‐16
Quickstart laser marking system .......... 2‐2
Quickstart system environment ............ 2‐4
Foaming ...................................................3‐11
Focusing .................................................. 3‐16
L
Focusing lens Laser
Protective glass ................................... 3‐17 Laser medium ........................................3‐3
Working distance ....................... 3‐15, 3‐17 Laser beam
Formation of condensation water, avoiding Average power ...................................... 3‐7
.............................................................4‐5, 6‐4 Beam diameter ...................................... 3‐5
Fresh air supply Beam quality ..........................................3‐6
Laser marking system, TruMark 1110 5‐10 Beam waist diameter ............................ 3‐6
Coherent ................................................ 3‐5
Cross-section area of a beam ..............3‐6
Divergence .............................................3‐6
G Gauss beam .......................................... 3‐7
Gauss beam .............................................. 3‐7 Marking ................................................ 3‐10
Material effect ......................................3‐10
Monochromatic ...................................... 3‐5
Parameter ............................................ 3‐10
H Parameters ...................................3‐5, 3‐12
Peak pulse power ................................. 3‐7
Hard disk Power .....................................................3‐7
1:1 copy ..................... 10‐21, 10‐24, 10‐28 Power density ........................................3‐7
Files, restoring ...................................10‐34 Properties .............................................. 3‐5
Restoring ........................................... 10‐31 Pulse-to-pulse stability .......................... 3‐8
Backing up ................. 10‐21, 10‐24, 10‐28 Pulse duration ....................................... 3‐7
Hard disk, backing up Pulse energy ......................................... 3‐8
Booting ...............................................10‐28 Pulse repetition frequency .................... 3‐7
Once .................................................. 10‐21 Setpoint ..................................................3‐8
Regularly ............................................10‐24 Wavelength ............................................3‐5
Windows .................................10‐21, 10‐24 Laser marking system
13‐2 Index 2014-06-30 MA-EN-230

Commissioning ...................................... 6‐5 Foaming ...............................................3‐11
Control computer .................................3‐14 Measures
Dimensional specification, side view .... 5‐5 Exhaust system ................................... 1‐22
Maintenance ........................................ 10‐4 Heating ................................................ 1‐22
Network ................................................3‐19 Laser class 1 .......................................1‐22
Open collector output ............................7‐9 Laser class 2 .......................................1‐22
Operating principle ................................ 3‐2 Laser class 4 .......................................1‐22
Switch off .............................................6‐19 Maintenance ........................................ 1‐24
Switching on ........................................ 6‐18 Operating modes .................................1‐22
TruMark 1110 ...................................... 3‐14 Protective clothing ............................... 1‐22
Laser marking system, TruMark 1110 Messages .......................................8‐15, 8‐18
Beam quality ........................................5‐16 Cause .................................................. 8‐17
Dimensional drawings ........................... 5‐5 Closing .................................................8‐17
Focusing lens ...................................... 3‐15 Detail ....................................................8‐17
Mounting ................................................ 5‐7 Effect ....................................................8‐17
Peak pulse power ............................... 5‐15 Evaluate ...............................................8‐19
Technical data ..................................... 5‐13 Measure ...............................................8‐17
Weights ................................................5‐15 Measures ............................................. 8‐17
Laser parameter Message code ..................................... 8‐17
Deflection speed ..................................3‐12 Message event .................................... 8‐17
Effect ....................................................3‐12 Monitor .....................................................6‐16
Laser power .........................................3‐12 Monitoring ................................................ 8‐15
Processing result .................................3‐12 Monitoring message ................................ 8‐16
Pulse repetition frequency .................. 3‐12 Mouse ...................................................... 6‐16
Laser power ...............................................3‐7
Effect ....................................................3‐12
Laser protection cover .............................. 5‐8
Laser radiation N
Wavelengths ........................................ 1‐16
Laser system Network
Definitition .............................................. 1‐3 Address range ....................................... 7‐3
Laser warning lamp .................................6‐15 Sub-network ...........................................7‐3
Location prerequisites
Floor .......................................................5‐3
O
ON-OFF touch field .................................6‐16
M ON/OFF button .............................. 6‐18, 6‐19
Maintenance ......................... 8‐18, 10‐3, 10‐7 Open collector output
Additional equipment ...........................10‐4 PLC input diagram .............................. 7‐11
Laser marking system .........................10‐4 Connect PLC input to internal auxiliary
Maintenance overview .........................10‐5 voltage (pin 19) ................................... 7‐10
Notes ................................................... 10‐3 Optocoupler, connect externally to 24 V
Protective glass of focusing lens ........10‐7 ................................................................ 7‐9
Replacing the fan ..............................10‐11 Relay wiring .........................................7‐10
Spare parts ..........................................10‐5 Operating devices ................................... 3‐15
Tools .................................................... 10‐4 Operating modes
Maintenance overview .............................10‐5 Exhaust system ................................... 1‐22
Maintenance work ................................... 8‐18 Measures ............................................. 1‐22
Marking Operation errors
Ablation ................................................3‐10 Preventing ............................................8‐18
Annealing .............................................3‐11 Operational readiness ............................. 6‐18
Color change ....................................... 3‐11 Original packaging ............................. 4‐5, 4‐6
Engraving .............................................3‐11
MA-EN-230 2014-06-30 Index 13‐3

Authorized use .................................... 1‐11
Complete machine ................................ 1‐6
Conversions .........................................1‐11
P Danger ................................................... 1‐8
Danger zone ..........................................1‐3
Packaging Dangerous electrical voltage ................ 1‐8
Dimensions ............................................ 4‐6 Dangerous laser radiation .....................1‐8
Minimum contents ................................. 4‐6 Dangers ............................................... 1‐16
Unpacking ..............................................6‐4 Definitions .............................................. 1‐3
Weight ....................................................4‐6 Emergency ...........................................1‐27
Packaging material ....................................6‐4 FCC, Part 15 .........................................1‐7
Peak pulse power ..................................... 3‐7 FDA 21CFR Parts 1000, 1040 ............. 1‐7
Physical connection .................................5‐14 Foreseeable misuse ............................ 1‐11
Power .........................................................3‐7 General danger ..................................... 1‐8
Average power ...................................... 3‐7 Information plate ..................................1‐12
Peak pulse power ................................. 3‐7 Laser class 1 ......................... 1‐3, 1‐4, 1‐6
Power density ........................................3‐7 Laser class 2 ................................. 1‐3, 1‐4
Power density ............................................3‐7 Laser class 4 ................................. 1‐4, 1‐6
Processing duration .................................3‐12 Laser classes ........................................ 1‐3
Profibus Laser marking system ...........................1‐3
User interface ........................................ 8‐8 Laser source ..........................................1‐3
Protective cover .........................................6‐4 Laser system ......................................... 1‐3
Protective glass ....................................... 3‐17 Laser warning lamp ............................ 1‐26
Pulse-to-pulse stability .............................. 3‐8 Liability .................................................1‐11
Pulse duration ........................................... 3‐7 Maintenance ........................................ 1‐24
Q-switching ............................................ 3‐7 Mandatory eye protection ..................... 1‐9
Pulse energy ............................................. 3‐8 Mandatory power plug pull out .............1‐9
Pulse repetition frequency ........................ 3‐7 Mandatory protective gloves .................1‐9
Effect ....................................................3‐12 Mandatory sign ......................................1‐8
Measures ..................................... 1‐8, 1‐22
Modifications ........................................1‐11
NFPA 79 ................................................1‐7
Q Non-observance .................................... 1‐8
Quick-start Operating modes ....................... 1‐22, 1‐24
Commissioning ...................................... 2‐2 Operating stages ................................. 1‐24
Operating statuses ................................ 1‐4
Partly completed machinery ................. 1‐6
Personnel ....................................... 1‐3, 1‐4
R Regulations ............................................1‐6
Safety circuit ........................................1‐20
Real time Interface Safety device, position ........................1‐26
User interfaces ...................................... 8‐8 Selection of personnel .......................... 1‐4
Rear side, laser marking system Signs ....................................................1‐12
Interfaces ............................................. 3‐18 Signs Position ......................................1‐14
Restoring delivery condition ....................11‐7 Sound emissions ................................... 1‐6
Risks Standards .............................................. 1‐6
Safety circuit ........................................1‐20 Symbols ................................................. 1‐8
User ....................................................... 1‐3
Warning example .................................. 1‐9
Warning plate ........................................ 1‐8
S Warning signs ......................................1‐12
Safety Warnings ................................................1‐8
2004/108/EC ..........................................1‐6 Workplace ..............................................1‐6
2006/95/EC ............................................1‐6 Safety circuit
ANSI Z136.1- 1993 ............................... 1‐7 Two-channel .......................................... 7‐5
13‐4 Index 2014-06-30 MA-EN-230

Sequence log .......................................... 11‐5 Transport by truck ..................................... 4‐6
Serial interface Troubleshooting
User interface ........................................ 8‐8 Backup data, reloading onto the replace-
Service interruption ................................. 8‐15 ment system ...................................... 11‐11
Service interruptions General notes ......................................11‐2
With Teleservice, solving .................... 8‐20 Replacement processing .....................11‐9
Setpoint ......................................................3‐8 Returning marking laser system .........11‐8
ShockWatch ...............................................4‐2 Sequence log and display laser status ....
Site prerequisites 11‐5
Installation conditions ............................ 5‐3 Start Software / Backup ......................11‐6
Space requirements .............................. 5‐3 Starting the fault analysis ................... 11‐4
Temperature .......................................... 5‐4 Troubleshooting Tool .......................... 11‐3
Space requirements .................................. 5‐3 True Image
Start-up ...................................................... 2‐4 Booting ...............................................10‐19
24-V supply ......................................... 6‐10 Starting .............................................. 10‐16
Bridge the interlock circuit .................... 6‐6 TrueImage
Computer network ................................. 6‐6 Hard disk, backing up 10‐21, 10‐24, 10‐28
Connect the interlock ............................ 6‐6 Hard disk, restoring ...........................10‐31
Exhaust system ..................................... 2‐4 TruMark 1110
Interlock ..........................................2‐3, 2‐4 LED displays ....................................... 3‐17
Laser head ............................................ 2‐3 TRUMPF identity and warranty card ......11‐9
Laser marking system, TruMark 1110 . 6‐6 TRUMPF Service
Monitor ...................................................6‐6 Inform ...................................................8‐20
Network ..................................................2‐3 TruTops Mark ................................ 6‐18, 6‐20
Operating devices ..........................2‐3, 6‐6 Font Editor ...........................................6‐22
Protective cover ...................................6‐13 Marking program ................................. 6‐22
Remote activation ..................................2‐4 Messages ...................................6‐20, 8‐15
SAC interface ........................................ 6‐6 Modules ................................................. 8‐8
Safety circuit .................................. 2‐3, 2‐4 Operating statuses .............................. 6‐20
Safety circuit, connecting ....................6‐11 User interface ...................................... 6‐22
Switching on .......................................... 2‐3
Unpacking ..............................................2‐3
Status displays ........................................ 6‐21
Storage ...................................................... 4‐5 U
Switch off .................................................6‐19
Switch on Unpacking ..................................................6‐4
after ESTOP ........................................ 6‐18 User interface .......................................... 6‐22
Switching on ............................................ 6‐18
V
T Visual check
TCP/IP ....................................................... 7‐3 Function check-out .............................. 8‐19
Communication ......................................8‐7 Voltage supply
User interface ........................................ 8‐8 POWER ................................................. 7‐4
TCP/IP interface
Monitor window ................................... 8‐13
Temperature .............................................. 5‐4
TiltWatch ....................................................4‐2
W
Tools ........................................................ 10‐4 Warning ................................................... 8‐16
Transport ............................................4‐6, 4‐7 Caution .................................................. 1‐9
Additional equipment .............................4‐6 Danger ................................................... 1‐9
Dimensions ............................................ 4‐6 NOTICE ................................................. 1‐9
Weight ....................................................4‐6 Signaling words ..................................... 1‐9
MA-EN-230 2014-06-30 Index 13‐5

Warning ................................................. 1‐9
Wavelength ................................................3‐5
Working distance ....................3‐15, 3‐17, 5‐5
13‐6 Index 2014-06-30 MA-EN-230

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Assembly instructions

© TRUMPF Laser Marking Systems AG

By complying with this information

Conventions The following abbreviations/meanings are used in this document:

MA-EN-230 2014-06-30 Before you proceed ... I

Title of the document Contents

II Before you proceed ... 2014-06-30 MA-EN-230

1 General notes 1‐3

2 Safety instructions in the documentation 1‐8

3 Authorized use 1‐11

4 Information and warning signs 1‐12

5 Dangerousness of the laser systems 1‐16

6 Measures for increasing safety 1‐22

MA-EN-230 2014-06-30 Table of contents 0‐1

8 Position of the safety device 1‐26

9 Behavior in emergencies 1‐27

Chapter 3 Product description

1 Operating principle of a laser marking 3‐2

2 Properties of the laser radiation 3‐5

3 Laser marking 3‐10

4 TruMark 1110 laser marking system 3‐14

0‐2 Table of contents 2014-06-30 MA-EN-230

1 ShockWatch and TiltWatch stickers on 4‐2

Chapter 5 Installation conditions

2 Dimensional drawings 5‐5

3 Technical data 5‐13

MA-EN-230 2014-06-30 Table of contents 0‐3

1 General note 6‐3

2 Work steps 6‐4

1 General notes 7‐2

0‐4 Table of contents 2014-06-30 MA-EN-230

1 Digital interfaces in TruTops Mark® 8‐3

2 TLV commands and TruTops Mark® 8‐5

3 Monitoring messages, service interrup- 8‐15

MA-EN-230 2014-06-30 Table of contents 0‐5

1 General notes 9‐2

2 Integration with hardware interfaces 9‐3

2 Maintaining the laser marking system 10‐7

3 Data backup from customer installations 10‐15

0‐6 Table of contents 2014-06-30 MA-EN-230

1 General notes 11‐2

2 Troubleshooting Tool 11‐3

Chapter 12 Degradation, disposal

MA-EN-230 2014-06-30 Table of contents 0‐7

1 General notes 1‐3

2 Safety instructions in the documentation 1‐8

MA-EN-230 2014-06-30 Safety 1‐1

4 Information and warning signs 1‐12

5 Dangerousness of the laser systems 1‐16

6 Measures for increasing safety 1‐22

7 Safety information for certain operating 1‐24

8 Position of the safety device 1‐26

9 Behavior in emergencies 1‐27

1‐2 Safety 2014-06-30 MA-EN-230

This chapter contains important information about equipment and

User ... is the person in whose premises the machine is installed,

Laser source is a subsystem of a laser system which can be used to gener-

Laser system is a laser marking system or a laser source as incomplete

Class 1 The accessible laser radiation is harmless.

Class 2 The accessible laser radiation is not harmful to the eyes in

1 in terms of the EC machinery directive 2006/42/EG

MA-EN-230 2014-06-30 General notes 1‐3

1.2 Authorized personnel