i

This document is for the exclusive use of

the user-customer and the information
contained therein must not be disclosed
to third parties without the written
authorisation of FARESIN HAULOTTE S.p.A.
FARESIN HAULOTTE S.p.A. assumes
responsibility only for the descriptions in
Italian (original instructions).
We apologise in advance for any errors
you may come across in the translated
versions (translation from the original
Italian version), and kindly ask you to
bring any such errors to our attention.

Progetto e realizzazione a cura di STUDIO ESSE

www.studio-esse.net _ info@studio-esse.net

Alla realizzazione del manuale ha collaborato l’Ufficio Tecnico della FARESIN-HAULOTTE S.p.A.
 Summary
GENERAL INFORMATION ............................................. 9
1.1 PRELIMINARY INFORMATION ..................... 10
1.1.1 SYMBOLS USED IN THE MANUAL ................ 10
1.1.2 DOCUMENT ID ........................................... 10
1.1.3 PROPRIETORSHIP OF THE MANUAL ............ 10
1.1.4 VALIDITY .................................................. 10
1.1.5 ATTACHED DOCUMENTS ............................. 11
1.1.6 IMPORTANCE OF THE MANUAL ................... 11
1.1.7 WHO SHOULD READ THIS MANUAL ............ 11
1.1.8 STORING THE MANUAL .............................. 11
1.2 THE MANUFACTURER ................................. 12
1.3 YOUR AUTHORISED DEALER ...................... 12
1.4 CUSTOMER ASSISTANCE ............................ 12
1.5 MACHINE IDENTIFICATION ........................ 13
1.5.1 NAME ........................................................ 13
1.5.2 IDENTIFICATION PLATES ........................... 13
1.6 UPON RECEIVING THE MACHINE ................ 14
1.7 WARRANTY ............................................... 15
1.7.1 COMMISSIONING NEW MACHINES .............. 15
1.7.2 CONDITIONS, OBLIGATIONS, EXCLUSIONS
FROM THE WARRANTY ...............................
Consumables .............................................
Adjustments ..............................................
Contamination of the fuel and hydraulic circuits ....
1.8 GUIDELINES .............................................. 18
1.8.1 INTENDED USE OF THE MACHINE ............... 18
1.8.2 UNINTENDED USE ..................................... 18
1.8.3 DRIVER QUALIFICATIONS .......................... 18
1.8.4 MAIN PROHIBITIONS ................................. 19
1.8.5 THE GOLDEN RULES .................................. 20
1.8.6 RESPONSIBILITY ....................................... 21
1.9 NORMATIVE REFERENCES .......................... 22
1.10 TRANSPORTATION AND UNLOADING........... 23
1.10.1 UNLOADING WITH RAMPS .......................... 23
1.10.2 UNLOADING WITH A CRANE ....................... 23
1.10.3 LOADING THE MACHINE ............................. 24
1.10.4 TRANSPORTATION ..................................... 24
1.11 DEMOLITION ............................................. 24
KNOW YOUR MACHINE ............................................. 25
2.1 THE MACHINE ........................................... 26
2.1.1 MAIN PARTS .............................................. 26
2.1.2 MAIN FEATURES AND TECHNICAL ............... 26
Operating characteristics ............................ 26
Weight without accessories FH 17.30 / FH 14.35 . 26
Weights with bucket ................................... 26
Weights with forks ..................................... 26
Braking systems ......................................... 26
Transmission .............................................. 27
Steering .................................................... 27
Hydraulic system ........................................ 27
Cooling system .......................................... 27
Tyres ......................................................... 28
Cab ........................................................... 28
Dimensions ................................................ 29
Load charts ............................................... 30
Load charts ............................................... 31
2.1.3 OPTIONAL ACCESSORIES ........................... 32
2.1.4 OPTIONALS ............................................... 34
2.2 KNOW YOUR MACHINE .............................. 36
2.2.1 STANDARD EQUIPMENT ............................. 36
15
2.2.2 OPENING THE DOOR ................................ 37
16
2.2.3 ACCESSING THE DRIVER’S CAB ................... 37
16
17 2.2.4 OPENING THE WINDOWS ........................... 38
2.2.5 ADJUSTING THE SEAT ................................ 39
2.2.6 SEAT BELTS .............................................. 40
2.2.7 STEERING WHEEL ...................................... 41
2.2.8 CONTROLS - INSTRUMENTS- ACCESSORIES 42
Steering wheel release handle ..................... 42
2.2.8.1 STEERING WHEEL RELEASE HANDLE .......... 44
2.2.8.2 FLASHING LIGHTS, WINDSCREEN WASHER
AND SIGNAL CONTROLS ............................. 44
2.2.8.3 RIGHT-HAND DASHBOARD ......................... 45
2.2.8.4 IGNITION KEY ........................................... 46
2.2.8.5 ROLLOVER PROTECTION SYSTEM DISPLAY .. 47
Temporary suspension of rollover protection
device ....................................................... 47
2.2.8.6 PEDALS ..................................................... 48
2.2.8.7 JOYSTICK .................................................. 50
2.2.8.8 LEVEL ....................................................... 51
2.2.8.9 HEATING AND VENTILATION ...................... 51
2.2.8.10 STEERING SELECTOR ................................. 52
How to select the steering type ................... 52
How to align the wheels ............................. 52
2.2.8.11 CENTRAL DASHBOARD ............................... 53
2.2.8.12 LEFT-HAND DASHBOARD ............................ 55
2.2.8.13 GEAR LEVER .............................................. 56
2.2.8.14 PRESSURE GAUGES .................................... 58
2.2.8.15 REAR WINDOW WIPER ............................... 58
2.2.8.16 CAB LIGHT ................................................ 58
2.3 FUEL ......................................................... 59
2.3.1 REFUELLING .............................................. 59
2.3.2 FUEL QUALITY ........................................... 59
SAFETY ..................................................................... 61
3.1 GUIDELINES .............................................. 62
3.1.1 TAMPERING ............................................... 62
3.1.2 NOISE ....................................................... 62
3.2 GENERAL................................................... 63
3.3 DRIVER’S CAB ............................................ 63
3.3.1 SEAT BELTS ............................................... 63
3.3.2 EMERGENCY EXIT ...................................... 63
3.4 ACTIVE CONTROLS .................................... 64
3.4.1 MOTOR START CONTROL ........................... 64
3.4.2 MACHINE STOPPING SYSTEM ..................... 64
3.4.3 ROLLOVER PROTECTION DEVICE ................ 65
Temporary suspension of rollover protection
device ....................................................... 65
3.4.4 CONTROLLING THE BOOM ......................... 66
3.4.5 CONTROLLING THE STABILISERS ............... 66
3.5 MECHANICAL DEVICES ............................... 67
3.5.1 CONTROLLING THE HYDRAULIC CYLINDERS 67
3.5.2 BOOM LOCK DEVICE .................................. 67
3.6 WARNING SIGNALS .................................... 69
3.6.1 ROTATING BEACON .................................... 69
3.6.2 ACOUSTIC SAFETY WARNINGS ................... 69
USING THE MACHINE ................................................ 71
4.1 GUIDELINES .............................................. 72
4.1.1 INTENDED USE OF THE MACHINE ............... 72
4.1.2 PROHIBITED USE ....................................... 72
4.1.3 DRIVER QUALIFICATIONS .......................... 73
4.1.4 RESPONSIBLE USE ..................................... 73
4.1.5 RESPONSIBLE DRIVING .............................. 74
4.1.6 REFUELLING .............................................. 74
4.2 GUIDELINES FOR DRIVING ON PUBLIC ROADS .. 75
4.2.1 GENERAL................................................... 75
4.2.2 BEFORE MOVING OFF ................................ 75
4.2.3 MOVING FORWARD .................................... 75
4.2.4 REVERSING ............................................... 76
4.2.5 PARKING ................................................... 76
4.3 REGULATIONS FOR MOVING AND USING
ACCESSORIES ............................................ 77
4.3.1 INSTALLATION ........................................... 77
4.3.2 USE .......................................................... 77
4.4 WORKING ON A CONSTRUCTION SITE ........ 78
4.5 DRIVING PREPARATIONS ........................... 82
4.6 START UP .................................................. 84
4.6.1 STARTING THE ENGINE .............................. 84
4.6.2 MOVING FORWARD .................................... 85
4.6.3 USING THE PEDALS ................................... 86
4.7 ATTACHING THE ACCESSORIES .................. 87
4.7.1 HYDRAULIC COUPLING DEVICE .................. 88
4.8 ACCESSORIES WHICH OPERATE ON
PRESSURISED OIL ..................................... 89
4.9 HOW TO MOVE A LOAD .............................. 90
Load weight and centre of gravity ............... 90
Transporting a load .................................... 90
Transporting a load on a slope T ................. 90
Load charts ............................................... 91
How to lift a load from the ground ............... 92
How to pick up a load at a certain height with
the stabilisers in the raised position. ............ 93
How to place a load at a certain height and
with the stabilisers in the raised position. ..... 95
How to lift a load without a pallet ................ 97
Manoeuvring a machine with horizontal
levelling .................................................... 97
How to check that the rollover protection device
is working correctly .................................... 97
Lifting an unknown weight .......................... 98
Lifting a known weight ............................... 98
4.10 TOWING THE MACHINE .............................. 99
4.11 RESIDUAL RISKS ..................................... 100
4.11.1 WHEN PARKING THE MACHINE ................. 100
MAINTENANCE AND ADJUSTMENTS ........................ 101
5.1 PREVENTION ........................................... 102
5.1.1 GENERAL ................................................. 102
5.1.2 AVOID BURNS ......................................... 103
5.1.3 BEWARE OF FLUIDS UNDER PRESSURE ..... 103
5.1.4 BEWARE OF EXHAUST FUMES ................... 103
5.1.5 HANDLE THE BATTERY WITH CARE ........... 104
Start up using external battery .................. 104
5.1.6 IN THE EVENT OF FIRE ............................ 104
5.1.7 MAINTENANCE WITH MOTOR TURNED OFF 105
5.1.8 MAINTENANCE WITH MOTOR RUNNING .... 105
5.1.9 RESPECT THE ENVIRONMENT ................... 105
5.2 MAINTENANCE AND RECORDING SCHEDULE 106
5.2.1 SERVICING CARDS ................................... 106
5.2.2 MOTOR ................................................... 108
Opening the bonnet ................................. 108
Checking the oil level ................................ 108
Replacing motor oil .................................. 108
Replacing the motor oil filter ..................... 109
Cleaning and/or replacing the air filter ....... 109
Checking the alternator belt ...................... 109
5.2.3 POWER SUPPLY SYSTEM .......................... 110
Water bleeding from the fuel filter ............. 110
Replacing the diesel fuel filter ................... 110
Draining the diesel oil tank ........................ 111
5.2.4 COOLING ................................................ 112
Checking the water level in the radiator ..... 112
Cleaning the radiator grille Pulizia griglia radia-
tore ........................................................ 112
5.2.5 HYDRAULIC SYSTEM AND TRANSMISSION
CHECK .................................................... 113
Hydraulic oil check ................................... 113
Cleaning and/or replacing the bleed filter ... 113
Replacing the hydrostatic transmission filter 114
5.2.6 ELECTRICAL SYSTEM ............................... 115
Battery .................................................... 115
Disconnecting the power .......................... 115
Removal .................................................. 116
Starting with an external battery ............... 116
Electric control unit .................................. 117
5.2.7 DIFFERENTIAL AXLES AND GEARBOX ........ 118
Front differential levels ............................. 118
Epicyclical reducer levels ........................... 118
Rear axle levels ........................................ 119
Lubrication .............................................. 119
Wheels .................................................... 120
5.2.8 SUNDRY OPERATION ............................... 121
Checking the chains ................................. 121
Tightening the chains ............................... 121
Checking the brake oil .............................. 121
General lubrication ................................... 122
5.3 LUBRICATION SCHEDULE ......................... 124
5.4 LUBRICANT TABLE ................................... 125
SYSTEM DIAGRAMS ................................................ 127
6.1 ELECTRICAL SYSTEM ............................... 129
6.2 HYDRAULIC SYSTEM ................................ 131
Appendix 1
PERSONNEL BASKET ............................................... 133
A1.1 THE MANUFACTURER ............................... 134
A1.2 IDENTIFICATION OF THE EQUIPMENT ...... 134
A1.2.1 NAME ...................................................... 134
A1.2.2 IDENTIFICATION PLATES ......................... 134
A1.3 ATTACHED DOCUMENTS ........................... 134
A1.4 COMPOSITION ......................................... 135
A1.5 TECHNICAL DATA ..................................... 135
A1.5.1 DIMENSIONS AND CAPACITY .................... 135
A1.5.2 TRANSPORTATION – LIFTING THE PLATFORM . 136
A1.5.3 ENVIRONMENTAL WORKING CONDITIONS 136
A1.5.4 INTENDED USE OF THE BASKET ............... 136
A1.5.5 PROHIBITED USE ..................................... 136
A1.6 SIGNS ..................................................... 137
A1.6.1 SAFETY SIGNS ......................................... 137
Positioning the signs ................................. 137
A1.6.2 SERVICE SIGNS ....................................... 137
Positioning the signs ................................. 137
A1.7 DESCRIPTION OF THE CONTROLS ............ 138
A1.7.1 DESCRIPTION OF CONSOLE ..................... 138
A1.7.2 REMOVING THE BATTERY ......................... 140
A1.7.3 WEIGHT CONTROL CENTRAL UNIT ........... 140
A1.7.4 RECEIVER AND BATTERY CHARGER ........... 141
A1.7.5 ENABLING CONTROLS .............................. 141
A – Enabling selector with two fixed positions141
B – Mode selector .................................... 141
A1.8 DAILY CHECKS ......................................... 142
A1.8.1 BEFORE STARTING .................................. 142
A1.8.2 BEFORE STARTING TO OPERATE ............... 142
A1.9 SAFETY REGULATIONS ............................. 143
A1.10 PROHIBITIONS ........................................ 143
A1.11 MAIN RULES FOR CORRECT USE ............... 144
A1.12 USE OF THE BASKET ................................ 145
A1.13 OBLIGATORY SAFETY REGULATIONS ......... 147
A1.14 SAFETY DEVICES ..................................... 148
A1.15 OBLIGATORY SAFETY REGULATIONS FOR
OPERATORS IN THE BASKET .................... 148
A1.16 USING THE BASKET AS A CONTAINER ....... 149
A1.17 BACKET RECALL USING MANUAL SYSTEM .. 150

Scheduled maintenance forms .............................. 151

Chapter 1

GENERAL INFORMATION

In this chapter

• PRELIMINARY INFORMATION
• THE MANUFACTURER
• YOUR AUTHORISED DEALER
• CUSTOMER ASSISTANCE
• MACHINE IDENTIFICATION
• RECEIVING THE MACHINE
• WARRANTY
• GUIDELINES
• NORMATIVE REFERENCES
• TRANSPORTATION AND UNLOADING
• DEMOLITION
10 Chapter 1 - General Information

1.1 PRELIMINARY INFORMATION

1.1.1 SYMBOLS USED IN THE MANUAL

The following symbols are used throughout the manual to

highlight particularly important information:

i
Instructions which are particularly useful for the
customer.

!
Important instructions for the operator regarding safety
precautions when carrying out certain operations.

A hazard or danger to the health and safety of exposed

persons.

1.1.2 DOCUMENT ID

ID code : ................................. 7 7 0 1 7 0 2 0 1

Date of first issue: ..................................... 01/04

Revision number : .......................................... 01

1.1.3 PROPRIETORSHIP OF THE MANUAL

This manual is reserved property.

No part of this publication may be reproduced in any form
without the manufacturer’s permission.

1.1.4 VALIDITY

This manual is for use with machine types FM3000/17/E and

FM3500/14E and reflects the state of technology at the time
they were placed on the market.
The manufacturer reserves the right to make any changes
that he considers indispensable without prior notice.
Any integrations to the manual that the manufacturer sends
to the customer must be stored together with the manual as
they are an integral part of the manual.
FARESIN HAULOTTE S.p.A. assumes responsibility only for
the descriptions in Italian (original instructions).
Chapter 1 - General Information 11
1.1.5 ATTACHED DOCUMENTS

• Motor manual
• “CE” certificate
• Roadworthy approval certificates
• Technical sheet
• Copy of ISPESL certificate (if requested)
• Regular maintenance register
• Hydraulic accumulator certificate .

1.1.6 IMPORTANCE OF THE MANUAL

There is a great of information contained in this manual dealing

with safety devices and methods for executing particular
operations without causing injury to persons or damage to
things.

!
This manual must be read carefully before using the
machine; the machine is only guaranteed to function
correctly if all the instructions contained in this manual
are applied accurately.

1.1.7 WHO SHOULD READ THIS MANUAL

This manual has been written for:

• Workers involved in transporting the machine;
• Machine operators;
• Maintenance staff;
• Workers involved in scrapping the machine.

1.1.8 STORING THE MANUAL

The manual must be kept in the driver’s cab at all times. A

spare copy could be kept by a person in charge, in a suitable
place known to all the users, so that it is readily available for
consultation at any time.
If the manual is lost or damaged, or to request an additional
copy, contact the manufacturer directly.

The manual must be kept until the machine is scrapped.

If the machine is sold to another user, the manual must be
handed over to the new owner together with the CE
certification.
If the machine is hired out, a copy of the manual must always
accompany the machine for the use of the operator.
12 Chapter 1 - General Information

1.2 THE MANUFACTURER

The machine described in this manual is produced exclusively

by:

FARESIN HAULOTTE S.p.A.

Via Gombe, 21
36016 Thiene (VI) - ITALY
Tel. + 39 0445 343 511
Fax + 39 0445 343 555

1.3 YOUR AUTHORISED DEALER

1.4 CUSTOMER ASSISTANCE

Contact your authorised dealer for any assistance regarding

the use or maintenance of the machine or for spare parts.
Always specify the machine ID details which are printed on
the ID plate (see paragraph 1.2).
We advise against servicing the machine or carrying out any
repairs on the machine which are not described in this manual.
All the operations requiring disassembly of parts must only be
carried out by persons authorised by FARESIN HAULOTTE
S.p.A..

!
Any unauthorised servicing or repairs automatically
invalidates the warranty.
When requesting technical assistance or ordering spare
parts always quote the details printed on the
identification plate:
• model;
• type;
• identification number;
• year of construction.
When placing orders use the special forms attached to
the spare parts manual and list the table number and
part reference number.
Chapter 1 - General Information 13
1.5 MACHINE IDENTIFICATION

1.5.1 NAME

The machine described in this manual is the “Loader with

interchangeable lifting implement”.
There are two models, each with a technical and trade name:

Technical name Trade name

FM 3000 / 17 E FH 17.30
FM 3500 / 14 E FH 14.35

1.5.2 IDENTIFICATION PLATES

The machine identification data are permanently printed

together with the “CE” marking on a plate riveted to the inside h
of the driver’s cab at the point indicated in the figure.
Comprehensive details on the machine’s specifications are
available in the chapter entitled “Know your machine”.

The frame number is printed on the “CE” plate, as well as the

actual frame, at the point indicated in the figure. h

The main specifications of the diesel engine and its serial

number are printed on the plate which is placed in the position h
shown in the figure.
14 Chapter 1 - General Information

1.6 UPON RECEIVING THE MACHINE

Check that the goods delivered correspond with the items on

the packing list. If any parts are missing inform your authorised
dealer immediately.
Check goods for damages incurred in transit. If any of the
parts are damaged bring them immediately to the attention of
the carrier and write the clause “Acceptance with reservation”
in the transport documents.
Any damage incurred during transit must be communicated to
the carrier in writing within 8 days from the receipt of the
machine.
In the event of serious damage notify the Manufacturer
immediately.

i
• The left external rearview mirror may be removed
during transportation; instructions for mounting the
mirror can be found in the chapter entitled “Know your
machine” together with other details on preparing your
vehicle.
• The lubricants used in the machine are suitable for
average climactic conditions with temperatures ranging
from -15°C to +35°C. In extreme climactic conditions
replace these lubricants with more suitable lubricants.
The same conditions apply for the diesel engine coolant.
Further details are included in the chapter on
“Maintenance”.
Chapter 1 - General Information 15
1.7 WARRANTY

i
The information below is an extract from the guarantee
agreement which the customer must sign when he
accepts delivery of the machine.

1.7.1 COMMISSIONING NEW MACHINES

The distributor, agent or customer must check the condition of

the machine and fill in a Machine Test Sheet during the testing
phase, which must be sent to the Faresin-Haulotte after-sales
service in order to activate the warranty.
The Machine Test Sheet must be filled in correctly with all the
information requested:
• complete name and address (postcode), customer’s
telephone no. and fax no., stamped and signed by the
distributor or agent.
• machine type, serial number and date the machine was
commissioned.
One copy of the Machine Test Sheet must be retained by the
authorised dealer or by the agent.
It is important that any defects identified when the machine is
started up be cleared up during the machine testing phase in
order to reduce the amount of servicing required under warranty
during the first month of use

1.7.2 CONDITIONS, OBLIGATIONS,

EXCLUSIONS FROM THE WARRANTY

Control and maintenance of the machine

The client must follow the manufacturer’s instructions
concerning maintenance of the machine, in particular with
regard to the regular controls and overhauls.
For the overhaul required after 250 hours of operation and
after the first month of use, the customer must prove that
maintenance on the machine has been carried out as directed.
The non-observance of these conditions automatically
invalidates the warranty.

Warranty conditions
The Faresin-Haulotte warranty does not cover the consequences
of normal wear, nor the defects, failures or damage in general
caused by poor maintenance or by incorrect use of the machine,
with particular reference to overloading or changing the
characteristics of the product.
16 Chapter 1 - General Information

Furthermore, the work time as indicated systematically by the

hourmeter must be recorded after every servicing.
The hourmeter must be kept in good working condition to
guarantee its continued effectiveness over time and its reliability
as a measuring device for maintenance.
In the event of operation which does not comply with the
guidelines in the use and maintenance manual, the request
for warranty shall not be considered.
The warranty is immediately invalidated and in full rights if the
fault is due to one of the following:
• If non-original Faresin-Haulotte parts are used
• If elements or products other than those recommended
by the manufacturer are used
• If the Faresin-Haulotte identification mark, name or serial
numbers are erased or altered.
• If too much time elapses before the manufacturing defect
is reported.
• If the customer continues to use the machine even though
he is aware of a problem.
• If damage results from a modification of the machine which
is not included in the Faresin-Haulotte specifications.
• If lubricants, hydraulic oils or fuels which do not correspond
to Faresin-Haulotte guidelines are used.
• If incorrect repairs are made, if the customer uses the
machine incorrectly or if an accident is caused by third
parties.
All requests for warranty after the established period has
elapsed, shall not be considered.

Consumables
Any object or part replaced under the normal conditions of
machine use shall not be covered by the warranty (battery,
tyres, windows, brushes, flexible tubes, tubes, filters).

Adjustments
Adjustments on the machine may be required at any time;
consequently, adjustment operations are considered normal
conditions of use and are not covered by warranty.
Chapter 1 - General Information 17
Contamination of the fuel and hydraulic circuits
Every precaution must be taken to ensure that the diesel oil
and the hydraulic parts are supplied in good condition. On the
other hand it is possible, in some cases, to contaminate the
fuel and hydraulic circuits, mainly when the fuels and lubricants
are stored at the work place.
Furthermore, if the decanting device is not cleaned thoroughly
and on a regular basis the fuel circuit could become
contaminated, with subsequent damage of the organs that
come into direct contact with the fuel.
Faresin-Haulotte shall not accept any requests for warranty
regarding the cleanliness of the fuel circuit, the filter, the
injection pump or any other equipment that comes into direct
contact with the fuels and lubricants.

Consumable parts (sliding blocks, bearings,

bushings, tyres, connections)

These parts by definition are subject to deterioration during

the work cycle. Obviously these parts cannot be covered by
warranty.

Equipment applied to the machine

All equipment which is not fitted with moving organs, driven
by hydraulic or electric controls or other non-human sources
of energy shall not be covered by the warranty.
18 Chapter 1 - General Information

1.8 GUIDELINES

1.8.1 INTENDED USE OF THE MACHINE

The FH series elevators, are self-propelled, tyred vehicles with

single driver/operator seat, intended for use on flat or uneven
surfaces with suitable precautions.
The extendable boom on the vehicle makes operations such
as lifting, transporting and handling loads possible.
The machine has been designed and constructed to work in
outdoor environments; several special accessories are available
if the machine is to be used in closed or underground
environments where there must be, in any case, no risk of any
kind of explosion (contact your sales network for details).

1.8.2 UNINTENDED USE

• Do not use the machine for purposes other than those for
which it was built.
• Do not exceed the technical limits of the machine as
indicated in the chapter entitled “Technical Data”.
• Do not use the machine in explosive environments

!
Use of the machine under any of these conditions
relieves the manufacturer of all responsibility for any
accidents to persons or things and immediately
invalidates the warranty which makes the user the sole
responsible person as far as the law is concerned.

1.8.3 DRIVER QUALIFICATIONS

Only authorised, qualified personnel may drive the vehicle.

The minimum requisites are:
• valid driver’s licence for the country in which the vehicle
is operated;
• crane operator’s licence or a fork-lift driver licence or an
attendance certificate for a telescopic elevator operator
course.
The operator must also be able to read and understand the
information described in this manual, specifically sections
regarding :
• the operation of the safety devices fitted to the machine;
• the location and function of all the controls and
instruments;
Chapter 1 - General Information 19
• the rules for a correct use of the machine;
• the limits of use of the machine;
• what not to do or to avoid doing.

1.8.4 MAIN PROHIBITIONS

• Do not operate the machine unless suitably trained and

qualified (road driver’s licence and crane operator licence,
or a fork-lift driver licence or an attendance certificate for
a telescopic elevator operator course).
• Do not operate the machine while under the influence of
alcohol and/or drugs.
• Do not operate the machine unless the seat belt is
fastened.
• Do not listen to music through headphones while operating
the machine.
• Do not lift persons except with the optional special
platform.
• Do not drive with persons, things or animals in the driver’s
cab.
• Do not drive on public roads with the accessories attached
without using the appropriate signalling devices.
• Do not lift loads without using the rollover protection device
and without referring to the load chart.
• Do not lift loads while the machine is not level or on suitable
ground.
• Do not work near electric power lines, keep at a minimum
distance of 5 metres from the extended boom.
• Do not transport loads on public roads.
• Do not operate with the cab door open.
• Do not modify the machine, tamper with or remove the
plates and safety devices installed on the machine.

!
Unauthorised tampering and/or changes made to the
machine and the non-observance of the warning signals
by the person operating the machine, shall relieve the
Manufacturer of all responsibility for any damage or
accidents caused to persons or things and the person
involved shall become the sole responsible body as far
as the law is concerned.
20 Chapter 1 - General Information

1.8.5 THE GOLDEN RULES

• Only act in safe conditions, if you know the machine well

and feel confident about your capabilities.
• Check the working order of the machine parts, particularly
the flashing warning light which must always remain on
when the machine is operating.
• Before driving on a public road, check that the front wheels
are steering wheels and that the rear wheels are aligned
with the machine.
• Before lifting a load, check the condition of the ground
under the wheels and stabilisers.
• Respect the load capacity chart.
• Transport the load at a height which does not exceed 300
mm from the ground.
• Whenever you leave the machine, activate the parking
brake and remove the ignition key (particularly if it is not
a temporary stop).
• Reverse machine direction only when the machine is
stopped
• Reduce the speed before shifting from the higher gear to
the lower one.
• Do not use the controls as handholds for getting on and
off the machine.n
• Do not press the “inching” pedal when moving at a fast
speed as this results in stressing the diesel motor and
sudden braking.
i
Further detailed information on driving conduct is
available in the chapter entitled “Using the Machine”.
Chapter 1 - General Information 21
1.8.6 RESPONSIBILITY

The Manufacturer declines all responsibility for consequences

which could derive from:
• powering the motor with fuels other than those
recommended or of poor quality;
• use of the machine which does not comply with the
accident prevention and safety regulations;
• total or partial non-observance of the instructions supplied
in the manual;
• unauthorised changes made to the machine;
• inadequate or poor maintenance of the machine;
• use of non-original spare parts or parts which are not for
that specific machine model;
• exceptional circumstances.
22 Chapter 1 - General Information

1.9 NORMATIVE REFERENCES

The machine has been constructed in compliance with the

provisions of European Directives and Design Standards which
are pertinent and applicable at the time the machine is placed
on the market.

List of applied European Directives:

• Directive 98/37/EC;
• Directive 73/23 EEC The Low Voltage Directive and its
amending directive 93/68 EEC;
• Directive 89/336 EEC Magnetic Compatibility and its
amending directives 92/31 EEC, 93/68 EEC
• Directive 2000/14/EC Noise emission by outdoor
equipment.

List of applied Design Standards:

• EN 292-1 Safety of machinery, “Basic concepts for
machine safety and general principles for design”;
• EN 292-2/A1 Safety of machinery, “Basic concepts for
machine safety and general principles for design”;
• EN 60204-1 Safety of machinery, “Electrical equipment
of machines” ;

• prEN 280 Mobile elevating work platform - Design

calculation - Stability criteria - Construction - Safety -
Examination and tests.
• UNI EN 1459 Safety of industrial trucks - Self- propelled
variable reach trucks

For drawing up the manual

This manual has been drawn up according to the instructions
given in:
• Directive 98/37/EC (Annex I - 1.7.4);
• Harmonised standard EN 292-2 p.5;
• UNI 10653 standard;
• UNI 10893 standard.
Chapter 1 - General Information 23
1.10 TRANSPORTATION AND UNLOADING

1.10.1 UNLOADING WITH RAMPS

A
• The ramps must not be slippery and they must be suitable
for supporting the weight of the machine; the weight is
indicated on the CE plate or in this manual.
• Before starting operations check that area in which the
machine will be moving around and the area where the
load is to be deposited are free of any hazards.
• All operators must keep at a safe distance to avoid being
hit if the machine or any of its parts should accidentally
drop;
• Ask a person on the ground to help with the manoeuvres.
• Use wedges to immobilize the wheels of the transportation
vehicle (photo A)
• Release the machine from all the points anchoring it to
the platform of the transportation vehicle.
• Move the machine slowly and make sure that the wheels
are centred on the ramps.

1.10.2 UNLOADING WITH A CRANE

• The capacity of the crane must be suitable for the weight

of the machine; the weight is indicated on the CE plate or
in this manual.
• The chains or the ropes must have a minimum weight per
unit of 6000 kg; check the condition of the chains and
ropes before using them.
• Hook the chains to the points on the machine indicated in
the photo and by the stickers.
• Before starting operations check that the handling area
and the area where the load is to be deposited are free of
any hazards.
• Lift the machine slowly and only as far as necessary, then
place it on the ground as soon as is possible.
24 Chapter 1 - General Information

1.10.3 LOADING THE MACHINE

• Check the maximum height of the load for transportation

on a public road and its weight.
• The warnings listed for unloading the machine apply to
the loading process as well either with the ramps or the
crane; the boom must always be in a lowered position.
• Anchor the machine to the platform of the transportation
vehicle using chains or ropes at the points indicated in
the figure.

1.10.4 TRANSPORTATION

Check all the slings before moving the vehicle.

1.11 DEMOLITION

At the end of its life the machine can be dismantled and

disposed of. The operations must be carried out in compliance
with relevant local legislation, as well as with guidelines set
out in the EC Community laws for the protection of the
environment (for EEC countries):
• Directive 75/442/EEC on the disposal of waste;
• Directive 91/689/EEC on the disposal of hazardous waste;
• Directive 75/439/EEC on the disposal of waste oils.
Separate the machine’s metallic mass into two categories: steel
parts and parts in other metals or alloys, to facilitate recycling
procedures.
Chapter 2

KNOW YOUR MACHINE

In this chapter

• THE MACHINE
• KNOW YOUR MACHINE
• FUEL
26 Chapter 2 - Know your machine

2.1 THE MACHINE

2.1.1 MAIN PARTS 3

1) Driver’s cab.
2) Extendable boom.
3) Accessory holder structure. 2
4) Diesel engine compartment.
5) Front stabilisers.

2.1.2 MAIN FEATURES AND TECHNICAL 1

4
Operating characteristics
Maximum speed ................................... 30 km/h
Boom raising time .................. 20 sec (28 m/min)
5
Boom lowering time ............... 14 sec (40 m/min)
Boom extension time ............. 26 sec (25 m/min)
Boom retracting time ............. 17 sec (38 m/min)

Weight without accessories FH 17.30 / FH 14.35

Overall mass ................................ 11350/12000 kg
Second axle ...................................... 4350/4600 kg
Second axle ..................................... 7000/7400 kg

Weights with bucket

Overall mass ................................. 11850/ 2500 kg
Second axle ..................................... 5180/ 650 kg
Second axle ..................................... 6670 /6850 kg

Weights with forks

Overall mass .................................. 11700/ 2350 kg
Second axle ...................................... 4950/ 300 kg
Second axle ...................................... 6650/ 050 kg

Braking systems
• Oil bath multidisc service brakes.
• Negative, oil bath multidisc parking brake with energy
accumulator.
Chapter 2 - Know your machine 27
Transmission
• Completely hydrostatic with continuous speed
adjustment.
• Variable displacement pump 0-75 cc
• Variable displacement engine 33-160 cc.
• Electrically-controlled reverse.

Steering
• Only front wheels.
• Front and rear for “circle” movement
• Front and rear for “crab” movement. h
• Load sensing steering.

Hydraulic system
• Gear pump:
• displacement 44 cc;
• flow rate 100 l/min;
• pressure 230 bar

Differential axles
• Industrial type with integrated oil bath multidisc brakes
and epicyclical reducers.
• Automatically-controlled front differential.

Diesel motor
Type ................................................... N45 MNS
Number of cylinders ....................................... 4 a

Displacement ............................................ 4500 cc b

Bore ........................................................... 104 mm
Stroke ......................................................... 132 mm
Nominal speed .......................................... 2300 r.p.m.
Power ........................................................... 74 kW
Maximum torque ......................................... 398 Nm

Cooling system
Type ........................................................ water
Fan ........................................................ suction
Diameter .................................................... 500 mm
Radiator divided into two parts, one for cooling the thermal
motor and one for the hydraulic part.
h
28 Chapter 2 - Know your machine

Tyres

Cab
• Secured to the frame by means of vibration damper
supports.
• Large antireflection glass surfaces.
• Ergonomic seat, full-adjustable to suit the height and
weight of the driver; fitted with height-adjustable headrest
and fold-up armrests; heating and windscreen defrosting
system with wiper and front and rear window washer
• Complies with EC standards, ROPS and FOPS
Chapter 2 - Know your machine 29
Dimensions
 30
FH 17.30

Load charts
200 Kg

300 Kg
0 Kg
500 Kg

1000 Kg
300 Kg
1500 Kg
500 Kg
2000 Kg
1000 Kg 2500 Kg

2000 Kg
2500 Kg 3000 Kg

F
F

E
E

0,5m
0,5m

D
3000 Kg
D

Chapter 2 - Know your machine

C
C

B
B

A
A
 Chapter 2 - Know your machine
FH 14.35

Load charts
500 Kg 1000 Kg

2000 Kg
2500 Kg
1000 Kg 3000 Kg
2000 Kg
2500 Kg
3000 Kg 3500 Kg
0,5m

0,5m
3500 Kg
F

F
B

E
C

E
A

C
A

31
32 Chapter 2 - Know your machine

2.1.3 OPTIONAL ACCESSORIES

Optional interchangeable accessories

i
The equipment supplied with the machine depends on the
accessories purchased by the buyer.

A1 Long Extension with hook

Capacity ...................................... 1200 kg
Length ......................................... 2500 mm

B1 Short Extension with hook

Capacity ...................................... 3000 kg
Length ........................................... 500 mm

C1 Long Extension with winch

Capacity ...................................... 1200 kg
Length ......................................... 2500 mm

D1 Basket
Capacity ........................................ 200 kg

A2 Bucket with teeth

B2 Bucket without teeth

C2 Mixing bucket

A3 Forks

C3 Bale-rolling forks
Chapter 2 - Know your machine 33
1 2 3

D
34 Chapter 2 - Know your machine

2.1.4 OPTIONALS

A1 Oscillating device

A2 Accessory holder with hydraulic coupling

A3 Front work lights

B3 Rear work lights

B1 Electric power outlet

C2 Air conditioning

C3 Video camera for control

Chapter 2 - Know your machine 35
1 2 3

C
36 Chapter 2 - Know your machine

2.2 KNOW YOUR MACHINE

2.2.1 STANDARD EQUIPMENT

Keys
The machine is provided with 4 sets of keys:
A
A Ignition key - 2 keys
B Cab door key - 2 keys
B
C Engine bonnet key - 2 keys
D Fuel tank key- 2 keys
C
E Key for disconnecting the battery - 1 key

Tools and accessories D

The machine is supplied to the customer with the following

E
standard equipment:
• a set of screwdrivers
• a set of wrenches
• pliers
• adjustable pliers
1 2
• a hammer
• a box containing various types of spare fuses and relays.
• two bolts for locking the mechanical boom locking device
(1 – see chapter on “Safety”)
• a set of extension cords for using the hydraulic commands
from outside (2 – see explanation below).
All this equipment is stored behind the driver’s seat; to tip up
the seat simply press the lever downwards (3).

You will find the external rearview mirror packed together

4
with this equipment as it is removed from the machine during
transportation.
Mount the mirror on the fixed window of the door in the
position indicated in the figure, using the metal plate and the
self-locking nuts provided (4).
Chapter 2 - Know your machine 37
2.2.2 OPENING THE DOOR

Opening the door from outside

1
Pull the lever (1) outwards.

Opening the door from inside

Grip the door handle and press the lever (2) upwards with
your fingers.

2.2.3 ACCESSING THE DRIVER’S CAB

Always get in and out of the cab with your back towards the
1
outside using the three holds: the handle on the door jamb
(1), the door handle (2), and the step (3). 2

Getting into the cab

Photo (A-B)
h

A B

Getting out of the cab

Photo (C-D)
h

!
• Always get in and out of the machine facing the
drivre’s cab.
• Use the hand holds (1) and (2) to help you get in
and out of the cab.
• Do not use the controls or steering wheel as hand
holds.
C D
• Take particular care when you have wet or slippery
hands and/or shoes; before starting to operate make
sure that you have a secure grip or hold.
38 Chapter 2 - Know your machine

2.2.4 OPENING THE WINDOWS

To open the window

Grip the lever (1) and pull it down until the window opens.

To lock the window in position

Use the arm to rotate the window by 180 degrees and use a
little force to push the pin into the locking seat.
To release the window turn the hand grip (2) in a clockwise
direction by 1/4 turn. 2

To open the rear window

Pull the lever (1) to release the window and push it out.

i
The rear window is also the emergency exit; the sticker 1
applied to the window signals this function.

To open the window completely in case of need, slide the

stop device upwards (2) until it comes out.

Do not open the window completely except in a real

emergency; when it is completely open the window h
can interfere with the angular movement of the
telescopic boom and therefore be a shearing hazard.
2
Chapter 2 - Know your machine 39
2.2.5 ADJUSTING THE SEAT

The seat can be adjusted according to the driver’s weight

and height

3
Weight adjustment (photo A)
1
This adjustments act on the suspension of the seat and h
ensures the maximum driving comfort based on the driver’s
weight; the range covers weights from 110 lb to 264 lb (50
to 120 kg).
Turn the hand grip (1) in a counter-clockwise direction (+
sign) to adjust the seat to a heavier weight, clockwise (- A 2
sign) to adjust the seat to a lesser weight.

Height adjustment (photo A)

Turn the hand grip (2) in a clockwise direction to raise the
seat, counter-clockwise to lower it.

Forward – back adjustment (photo A)

While seated, shift the lever (3) outwards to release the seat
and to slide it forwards or backwards; when it is in the optimal
position release the lever.

Adjusting the backrest (photo B)

h
Grip the sides of the backrest and push it up or down.

B
Tipping up the seat (photo C)
Press the lever down (5) and move the back of the seat
forward.
This operation gives access to the compartment behind the h
seat where the accessories, the instruction handbooks and
the rear window washer unit tank are stored.
6
The armrests (6) can be folded up.

i
• The seat is provided with a sensor which signals
5
the operator’s presence.
• If the operator gets off the seat while the engine is
switched on, the sensor automatically activates the
brakes; consequently during transfers, particularly if
travelling at a high speed and even with the seat belts
fastened, the operator must remain seated correctly
C
at all times, otherwise he risks having the machine
come to an unintentional, abrupt halt.
• When the engine is switched on and the operator
is not in the cab, a partial braking force is applied to
the machine.
40 Chapter 2 - Know your machine

2.2.6 SEAT BELTS

Fastening
Insert the tab (1) into the buckle (2) until the locking device
clicks.
Give the right belt a tug with your hand to check that the tab
is secure.

Adjustment 2

Use your left hand to pull the end of the left belt to fit it 1
securely across your body.
If the belt is too tight, unfasten it, lengthen the left side to the
desired length and repeat the operation.

Unfastening
Press the red button (3) to release the tab from its seat.

i
• The belt is adjusted correctly when it sits firmly
across the hips and does not restrict any movements
when driving.
3
• Using the belt increases the sensation and level of
operator safety and reduces the risk of accidents.
• The driver’s cab has been designed to support the
weight of the machine in case of rollover (ROPS); it is
important to keep the seat belts fastened at all times
to prevent you from being thrown out of the cab and
squashed in the event of a rollover.

• Never attempt to get out of the machine if you notice

that it is about to roll over.
• You are safe if you remain inside the cab; its steel
structure is specifically dimensioned to protect the
operator inside it.
• Do not leave the cab until the machine is at a com-
plete standstill.
Chapter 2 - Know your machine 41
2.2.7 STEERING WHEEL

Adjusting the position of the steering wheel

!
Adjust the steering wheel while the machine is at a
standstill.

Rotate the lever (1) upwards to free the steering wheel.

Move the steering wheel to the most comfortable and safe
driving position, then lock it by turning the lever (1)
1
downwards.
42 Chapter 2 - Know your machine

2.2.8 CONTROLS - INSTRUMENTS- 6

ACCESSORIES
2
Steering wheel release handle 1

3
Right control lever 2 1
4
• direction indicators
• light switch
• windscreen wiper
• window washer
• horn 8
7

Right-hand dashboard 3
• Deactivating the rollover protection system
• Stabiliser control
• Parking brake control
• Optional controls
9
Ignition key 4
10

Foreseen for option 5

11

Rollover protection device 6

Pedals 7
• Accelerator
• Brake
• “Inching” pedal

Telescopic boom joystick 8

Level 9

Internal heating control 10

Steering selector 11
Chapter 2 - Know your machine 43
Central dashboard 12
• Control and warning lights
• Water temperature gauge 12
• Fuel gauge
• Speedometer
• Hourmeter

Left-hand dashboard 13
• Emergency push button
• Internal ventilation control
• Stabiliser safety procedure
• Windscreen wiper control
• Rotating beacon control 14

Gear lever 14 13 15

Hydraulic circuit pressure gauges 15

Rear window washer 16

16
Reserve tank of brake fluid 17

17
Front window washer liquid tank 18
18

Inside light 19
h
19
44 Chapter 2 - Know your machine

2.2.8.1 STEERING WHEEL RELEASE HANDLE

See explanation in previous paragraph 2.2.7

1/..

2.2.8.2 FLASHING LIGHTS, WINDSCREEN

WASHER AND SIGNAL CONTROLS

2/..
2/. Flashing lights
2.1 – Shift the lever up to indicate a left turn.
2.2 – Shift the lever down to indicate a right turn.
The controls only operate when the machine is switched on.

2/3 Windscreen washer

1
Press to activate the water spray circuit for washing the
windscreen; to activate the windscreen wiper, see item 4.
The same control also works for the rear window; for details 3
on how to activate the windscreen wiper see item 14.
The control only functions when the machine is switched on.

2/4-5 Frontal windscreen wiper switch.

Pos. 4 = low speed
Pos. 5 = high speed
The control only functions when the machine is switched on.

2/6 Headlights on full beam

4 7
To switch on the headlights at full beam, push the lever in
the direction opposite to the steering wheel until it stops. 5 6

The control only functions when the machine is switched on.

2/7 Flashing light

Push the lever towards the steering wheel until it reaches
the point of resistance.
The control also functions when the machine is switched off.
!
For use of the lighting systems described above, adhere
to statutory provisions.
Chapter 2 - Know your machine 45
2.2.8.3 RIGHT-HAND DASHBOARD

3/1 Deactivating the rollover protection 3/..

system – Push button with red warning
light
When the rollover protection system cuts in, the aggravating
movements of the machine are automatically stopped.
See preceding paragraph 2.2.8.6

3/2 Parking brake switch - red

Replaces the classic hand-operated lever.
When the brake is active the red light comes on.

!
• Always activate the lever before leaving the
machine unattended even for a short time.
• When the engine is turned off and the ignition key
is in the “0” position, as the necessary hydraulic
pressure is missing, the machine is completely locked, 1 2 3 4
as if the parking brake is on.

The brakes can be unlocked even if the engine is switched

off, which is in fact necessary when towing the machine.
In fact, the circuit is equipped with a hydraulic accumulator
which due to its charge keeps the pressure in the hydraulic
braking circuit even when the engine is switched off.
To activate the accumulator simply turn the ignition key to
the first click.
It is important to be aware that every time the accumulator
is switched on, it loses a part of its charge; the accumulator
maintains its useful charge for 3-4 attempts of ignition after
which you need to use a crane to move the machine.
The charge remains constant unless there are accidental oil
leaks; if this occurs, the accumulator low pressure indicator
would signal the fact (6 fig. A).

3/3 Left stabiliser down switch with green

light • The actions of push buttons (3.3) and (3.4) can
only occur if the enabling button on the left-hand
Only activate the switch when the machine is at a standstill. dashboard is pushed and held down (see 2.2.7.13).
• The stabilisers only function with the boom lowered
3/4 Right stabiliser down switch with green
and completely retracted; when the machine is in this
light
condition the lights on push buttons 3 and 4 come on
Only activate the switch when the machine is at a standstill. to indicate that they are ready for use.
• If the lights on push buttons 3 and 4 are off then
the stabilisers are enabled to operate because the
boom is raised or extended.
46 Chapter 2 - Know your machine

2.2.8.4 IGNITION KEY

Pos. 0 Fuel supply cut off - engine off 4/..

Pos. 1 Ignition
All the warning lights on the central dashboard and all the
devices active at the time (windscreen wiper, fan) come on.

Pos. 2 Glow plug pre-heating

During the pre-heating it is advisable to cut off any devices
0
that use a large amount of electric current such as the
1
windscreen wiper and the fan so as not to use up the battery
unnecessarily. 2

Pos. 3 Start
After starting the engine release the key which automatically 3
returns to position (1).

i
• The engine can only be started if the gear lever is
in neutral.
• Do not insist in attempting to start the engine for
more than 5 sec
Chapter 2 - Know your machine 47
2.2.8.5 ROLLOVER PROTECTION SYSTEM
DISPLAY

The machine has a rollover protection system that continually 6/..

monitors the weight of the load compared to the length and
inclination of the boom; if this exceeds a certain limit, the
system stops the aggravating movements of the boom
immediately.
A series of electronic sensors carry out this control.
When the machine starts, with the boom in home position,
the red push button light comes on (4) to signal that the
device is not ON.
As soon as the boom is extended or raised by 15-20° from
the relative home positions, the red light goes out and the
device cuts in which is indicated by the signal light (1) and
the graphic display of the weight control.
This display consists of a series of different coloured vertical
bars each of which has a signal LED at its base (2.3).
The LEDs light up in sequence as the operative limits are 1 2 3
approached (0% - 100%).
The different LED colours have different meanings:
• green = load degrees (4 bars x 4 LEDs)
• yellow = pre-alarm (1 bar x 1 LED)
• red = alarm. (1 bar x 1 LED)
When the yellow LED lights up, an intermittent acoustic signal
is emitted.
When the red LED lights up, all the aggravating movements
h
of the boom are stopped and the frequency of the acoustic
signal increases. 5 4

The yellow light (2) indicates that the stabilisers are in the
lowered position.
Press push button (5):
• to deactivate the rollover protective device;
• to cut out the boom up sensor

Temporary suspension of rollover protection • This push button is only to be used in the emergency
device situation described above.

When lifting an unknown weight which exceeds the permitted
load for the machine, the system automatically locks the
downward movements which prevents the machine from
depositing the load.
To exit this condition you must interrupt the lifting operations
immediately and slowly lower the load by keeping the push
button pressed down.
• Before turning off the device, the operator must
consider the consequences of this action very closely.
In fact, when the device is turned off, control of the
machine stability is no longer guaranteed and the
machine may overturn.
• The operator therefore assumes complete
responsibility for the movements of the machine and
must be aware of the consequences that his actions
could provoke.
48 Chapter 2 - Know your machine

2.2.8.6 PEDALS

! 7/..
The pedals must be kept free from obstacles at all times.
No objects which could end up under the pedals must
be allowed in the pedal zone.
Do not use mats or other extra floor coverings:
• a fault in the braking system could require a longer
pedal stroke
• you must always be able to press the “inching” and
“brake” pedals all the way to the floor
• all the pedals must be able to return to the home
position without any obstacles in the way.
For these reasons only mats which leave the pedal
zone free and which have a non-slip surface are 1 2 4
allowed.
(for graphic reasons, the floor in the figure is shown
without mats)

7/1 Inching forward

Press the pedal with the engine running to make small slow
forward movements even with the machine at fast speeds;
in fact, the pedal acts directly on the hydrostatic pump to
reduce its capacity.
If the pedal is pressed to the floor the machine stops and a
partial braking force is applied.

It is dangerous for both the machine and for you if

you press the pedal to the floor while the machine is
moving at fast speeds, in fact:
• the diesel engine is forced to suddenly rotate at a
high number of revolutions (it is like shifting from
fourth gear to first gear in a normal car).
• the abrupt stop can cause you to lose the load you
are carrying.
• the deceleration is not signalled by the rear lights
as in normal braking consequently there is a high risk
of being crashed into from behind
• with the sudden deceleration, the seat belt , which
you should have fastened, can cause a physical trauma
Chapter 2 - Know your machine 49
7/2 Service Brake
Press the pedal to slow down or stop the machine; the action
is transmitted to the brake pump inside the front differential
axle.

i
The active parts of the service and parking brake
systems, are integrated inside the front axle. 5
Both are oil bath disc brakes, a system that guarantees
consistent efficiency and effectiveness over time as
well as being practically maintenance-free.

The operating principle is hydraulic; press the brake pedal to

act directly on the brake pump to pressurise the oil circuit.
The pressure exerted by the pump contrasts with the action
of a series of springs that tend to keep the braking discs
apart; the greater the pressure exerted on the pedal, the
closer the discs move to each other and the greater the
resulting braking action.
When the pedal is not activated the brakes are free, whether
the machine is switched on or off .
The circuit feed tank (5) is shown in the figure.

A special warning light signals if the oil level drops below the
safety limit (7 fig. A)

!
The brake fluid level must be checked on a regular
basis (see chapter on “Maintenance”).

7/3 Accelerator
The accelerator is connected to the engine injection pump by
means of a steel wire.
Press the pedal to increase the engine speed, release it to
reduce the speed.
50 Chapter 2 - Know your machine

2.2.8.7 JOYSTICK

The ergonomic joystick with knob allows the operator to

execute all the hydraulic movements of the telescoping boom 8/..
and the accessory holder on its end.
To enable the controls and to make them operative, keep the
button (B1) or (B2) pressed down at all times depending on
the movement desired.
The action which can be obtained by moving the stick to the
4 cardinal positions is indicated on the sticker applied to the
base of the joystick itself.

Boom movements
B1 Press and hold down the
3
yellow push button (B1).
B2 Shift the joystick to the
following positions: 5 6
Pos. 3 – Lever forward =
boom down
4
Pos. 4 – Lever back = boom
up
Pos. 5 – Lever to the left =
tilt back
Pos. 6 – Lever to the right =
tilt forward

Accessory holder movements

Press and hold down the yellow push button (B2).
Shift the joystick to the
following positions:
Pos. 7 Lever forward =
A2 extensions out
Pos. 8 Lever back =
extensions retract
A1
Pos. 9 Lever to the left = 7
quick connection at boom
end (A1)
Pos. 10 Lever to the right = A1 9 10 A2
quick connection at boom
end (A2)
The left and right positions 8
(positions A1 and A2 in the
sticker) are used to activate the accessories, if any. To ope-
rate these accessories a hydraulic connection is required
through the quick connections located on the tip of the
telescoping boom.
Chapter 2 - Know your machine 51
2.2.8.8 LEVEL

This is a simple but very useful tool which gives you the
position of the machine with respect to the horizon. 9/..

Do not carry out lifting operations until you have

checked that the machine is completely level.

2.2.8.9 HEATING AND VENTILATION

The driver’s cab is fitted with a hot air heating system which
is also used to demist the windscreen. 10/.. 90°
The air is circulated by a two-speed fan activated by a push
button on the dashboard to the left of the steering wheel.
The entire hot-cold adjustment range is covered by rotating
the hand grip (1) 0° - 90°. 0°

• 0° = maximum cold
1
• 90° = maximum hot
There are three air vents, two on the dashboard (2) used to
demist the windscreen and one (3) under the steering wheel.
Open and adjust the vents on the dashboard by hand.
2
i
Part of the air circulated by the fan is taken from outside
and part of it is recirculated air; after working for long
periods of time with the cab openings closed, it is
advisable to let fresh air into the cab by simply opening
the window.

3
52 Chapter 2 - Know your machine

2.2.8.10 STEERING SELECTOR

Three types of steering are available which can be selected

by means of the lever (1). 11/..

How to select the steering type

Pos. A = 4 wheel-steering in a circle
Pos. B = to enable steering of the front wheels only
Pos. C = sideways movement (crab steering ) A
! B
• The selection is made with the machine stopped.
C
• When driving on public roads the lever must be in
the central position (B).
• When moving sideways proceed at a moderate
speed because with this unusual movement the
sensation of safety is normally reduced.

How to align the wheels

To align the wheels proceed as follows:
• Shift the lever to position (A).
• Straighten the rear wheels.
• Shift the selector to position (B)
• Straighten the front wheels
The appropriate indicator on the central dashboard comes
on to signal the alignment of the front and rear wheels A
B
C
Chapter 2 - Know your machine 53
2.2.8.11 CENTRAL DASHBOARD

12/1 Emergency flashing light 12/..

The light flashes when the four lights emergency switch is
pressed.

12/2 Diesel engine revolution counter

This instrument integrates the machine operation hourmeter
(2a).

12/3 Direction indicator light - Green

This light comes on when the lever to the right of the steering
wheel is turned in a clockwise direction (to the left) or in a
counter-clockwise direction (to the right).
It lights up when the emergency signal is activated 2
1 3
12/4 Coolant temperature gauge
4 5
12/4a Overheated water indicator (with
acoustic alarm) - Red 2a
4a 5a
The light comes on when the ignition is turned on to signal
that it is functioning.
If the light stays on, or if it comes on while the machine is
operating, the liquid could be too hot; in this case an acoustic
signal sounds as well. 6

If the machine is moving, stop immediately and turn off the

engine; check the water level and top up if necessary.

• Warning, scald hazard!

• Let the engine cool down before topping up.
• Further information available in the chapter on
“Maintenance”.

If the light stays on even though the liquid is at the correct

level and the fan is working, stop the machine and call for
assistance.

12/5 Fuel gauge

The tank holds approximately 35 gal (135 l) of fuel.

12/5a Low fuel warning light- Yellow

This light comes on when there are approx. 30 litres of fuel
left in the tank.

12/6 Generator warning light - Red

When lit this LED indicates that the battery charging circuit
is not working correctly.
54 Chapter 2 - Know your machine

12/7 Engine oil pressure warning light - Red

12/8 Warning light for the hydraulic

accumulator of the unloader braking 12/..
system - Red
This warning light must never come on while the machine is
operating.

12/9 Brake oil level warning light - Red

When this light comes on it indicates that the quantity of
brake fluid in the reserve tank is low.

12/10 Hydraulic oil filter clogged warning light -

Red
When the light comes on replace the filter as soon as possible.
An acoustic signal sounds when the light comes on.

12/11 Front wheel alignment light - green

If the light is on, it indicates that the front wheels are aligned.
When the wheels are turned, the light comes on or goes off
depending on the position of the steering wheel. 8 10 12 14 16
7 9 11 13 15
12/12 Rear wheel alignment light - Green
If the light is on, it indicates that the rear wheels are aligned.
When the wheels are turned, the light comes on or goes off
depending on the position of the steering wheel.
When driving on a public road and therefore with only the
front steering wheels functioning, the light remains on.

12/13 Hydraulic oil low level warning light - Red

If the light comes on stop the machine immediately and check
the oil level; check for leaks.
When the light comes on a continuous acoustic signal sounds
at the same time.

12/14 Main electronic box malfunction signal

light

12/15 High beam ON indicator - Blue

This light comes on when the knob on the lever to the right of
the steering wheel is in the down position (high beam on) or
in the up position to activate the flashing light.

12/16 Glow plugs indicator - Yellow

When the engine is cold this light comes on when the key is
turned to the start position (ignition on).
If the light does not come on there may be a fault in the
system: call for assistance.
Chapter 2 - Know your machine 55
2.2.8.12 LEFT-HAND DASHBOARD

13/1 Emergency flashing light – Switch with 13/..

red warning light
Press this for the light to flash simultaneously with the four
direction indicator lights.
When the device is operating the light in the switch also
flashes.
The device also functions with the machine switched off.

13/2 Ventilation circuit switch – yellow light

The two switch positions correspond to the two ventilation
speeds.

13/3 Rear windscreen wiper switch.

Only one wiper speed is available.
To activate the window washer press the button at the end
of the lever of the direction indicator lights (§ 2.2.8.2).
The functions can only take place with the machine switched on.

13/4 Neutral gear light - Green

1 2 3 4
The LED comes on when the machine is running and the
gear lever is in the neutral position (lever to the left of the
steering wheel in neutral position).

13/5 Rotating beacon signal switch with yellow

light
Always activate this function when the machine is operating
or moving.
To operate the rotating beacon plug the connector of the
5 6 7 8
power cable into the outlet under the rear window.

13/6 Free

13/7 Stabiliser movement enabling push

button - Red light
The actions of the stabiliser up/down buttons situated on the
right-hand dashboard can only occur if this button is held
down (two-hand control).
The light comes on when boom is raised or extended and
therefore the stabilizers are ready for use.

13/8 Light ON-OFF indicator led - green

Pos. 1 = parking lights ON
Pos. 2 = low beam ON
56 Chapter 2 - Know your machine

2.2.8.13 GEAR LEVER

Turn the knob on the gear lever in a

clockwise or counter-clockwise direction
to select the first (I) or second (II) speed.
14/..
I
II

h
Use the central neutral position (N) when starting the engine.
h
N

Push the lever upwards toward the steering wheel to enable

the machine forward movement (F). h F

Push the lever downwards toward the steering wheel to enable

the machine reverse movement (R). h

The lever controls have no effect when:

N
• the handbrake is on;
R
• the operator is not seated in the driver’s seat;
• the stabilisers have not been completely raised;
Chapter 2 - Know your machine 57
!
• It is dangerous to change direction while the
machine is moving with the engine running at high
speed; in fact, the machine makes a sudden change
of direction; before making a change in direction wait
for the engine rpm to slow down to the minimum.
• When the reverse gear is selected an acoustic
warning is emitted to signal the presence of a hazard
to any persons in the vicinity of the manoeuvring area.
• The maximum cruising speed possible is 19,6 mph
(30 km/h).
• It is possible to shift from speed I to speed II and
vice versa while the machine is moving and at any
speed within the specified limits, however it is advisable
to reduce the speed when shifting from the fast speed
to the slow speed.
• It is mandatory to change direction with the machine
at a complete standstill.

14/1 Acustic warning signal

Press to activate the device.
The control only functions when the machine is switched on.

1
58 Chapter 2 - Know your machine

2.2.8.14 PRESSURE GAUGES

These allow you to monitor the

operation of the machine’s hydraulic
circuits when it is moving or operating.
15/..
Pressure gauge (1) has a full scale of
60 bar and indicates the supercharging
of the hydrostatic circuit. When the
machine is moving the value must
never be below 18 bar.
Pressure gauge (2) has a full scale of 600 bar and indicates
the pressure of the hydraulic circuits which activate the
components of the machine such as the boom and the
stabilisers. The maximum pressure for the pump is however 1
230 bar.
2

2.2.8.15 REAR WINDOW WIPER

Press the switch (1) to activate the rear 1

window wiper; only one speed is
available.
To activate the window washer press
16/.. 3
push button (3) on the lever to the right
of the steering wheel (see item 2.2.8.3).
The liquid tank is installed behind the
seat (2) and it is used for both the front
and rear window wiper.
2

2.2.8.16 CAB LIGHT

To light the cab light use your fingers to

press either of the two sides of the light
(1).
17/..

1
Chapter 2 - Know your machine 59
2.3 FUEL

2.3.1 REFUELLING

The fuel tank opening is located on the left side, behind the
driver’s cab.
It has a screw cap and key-lock; a pair of keys is provided
together with the other keys supplied with the machine.
To remove the cap turn the key in a counter-clockwise direction
by 1/4 turn then unscrew it.
The tank can hold approx. 35 gal (135 litres)
We recommend against filling the tank completely in order to
allow for fuel expansion at high ambient temperatures.

When the fuel level reaches the minimum level the light on
the dashboard comes on. h
The fuel reserve is approx. 8 gal (30 l).

•
!
It is prohibited to refuel while the motor is running.
• Do not smoke.
• After refuelling always ensure that the cap is locked
and the keyhole cover is in place.
• Never top up diesel oil with different types of fuel
(gasoline, alcohol).

i
See the manual for further details
h

2.3.2 FUEL QUALITY

We recommend using only diesel fuels which are commonly

found on the market, having a sulphur content less than 0.5%,
in compliance with standard EN 590.
If the sulphur content is higher, oil ghange intervals should
de reduced.
i
See the manual for further details
Chapter 3

SAFETY

In this chapter

• GUIDELINES
• GENERAL
• ACTIVE CONTROLS
• MECHANICAL DEVICES
• WARNING SIGNALS
62 Chapter 3 - Safety

3.1 GUIDELINES

3.1.1 TAMPERING

Do not tamper with or remove the ID plates or safety devices

installed on the machine.
!
Tampering with the safety devices and the non-
observance of the warning signs relieves the
manufacturer of all responsibility for any damage to
things or accidents to people and makes the person
who carries out the actions the sole responsible person
as far as the law is concerned.

3.1.2 NOISE

Long-term exposure to loud noise can damage your hearing

or even cause loss of hearing.
!
Always wear hearing protection, such as earplugs or
muffs, when operating on the machine.

i
See attached sheet for data on noise.
Chapter 3 - Safety 63
3.2 GENERAL

The machine is fitted with several safety devices designed to

increase the degree of safety for the operator, but also to
avoid the dangers arising from the operator’s manoeuvring
errors or carelessness.
The devices are listed below.

3.3 DRIVER’S CAB

The cab is ROPS and FOPS type-approved as specified for

earth-moving machinery. h
ROPS = rollover protective structure
FOPS = falling-object protective structure
If the machine you are operating is about to rollover, remain
inside the cab as this is your best protection.

3.3.1 SEAT BELTS

!
• It is important to keep seat belts fastened at all
times to avoid being thrown out of the cab and h
squashed if the machine should overturn.
• The belt is correctly adjusted when is sits firmly
across the hips and does not restrict any movements
required for driving.
• Using the belt increases the sensation and level of
operator safety and reduces the risk of accidents.

3.3.2 EMERGENCY EXIT

The rear window is also the emergency exit; the sticker applied
to the window signals this function.
To open the window completely in case of need, slide the
stop device upwards (1) until it comes out and push the 1
window out with your hand.
h

Do not open the window completely except in a real

emergency; when it is completely open the window
can interfere with the angular movement of the
telescopic boom and consequently be a shearing
hazard.
64 Chapter 3 - Safety

3.4 ACTIVE CONTROLS

3.4.1 MOTOR START CONTROL

The engine will not start up unless the gear lever is in the
neutral position “N”.

h
3.4.2 MACHINE STOPPING SYSTEM

The machine stops if the operator leaves the driver’s seat; in

fact the hydrostatic transmission automatically cuts out and
the brakes cut in.

!
It is important for your safety during transfers,
particularly if travelling at a high speed and even with
the seat belts fastened, that you remain seated correctly
at all times, otherwise you risk having the machine
come to an unintentional, abrupt halt.
Chapter 3 - Safety 65
3.4.3 ROLLOVER PROTECTION DEVICE

The machine is fitted with a rollover protection system which

constantly monitors the weight of the load compared to the
length and inclination of the boom; if this exceeds a certain
limit, the system stops the aggravating movements of the
boom immediately.
A series of electronic sensors carry out this control.
When the machine is switched on, with the boom in home
position, the red push button light comes on (4) to signal that
the device is not ON.
As soon as the boom is extended even by as little as one
centimetre or raised by 15-20° from the respective home
positions, the red light goes out and the device cuts in. This
is signalled by the warning light (1) and the graphic display
of the weight control.
This display consists of a series of different coloured vertical
bars each of which has a LED at its base (2.3).
The LEDs light up in sequence as the operative limits are
approached (0% - 100%).
The different LED colours have different meanings:
• green = load degrees (4 bars x 4 LEDs)
• yellow = pre-alarm (1 bar x 1 LED)
• red = alarm (1 bar x 1 LED)
When the yellow LED lights up, an intermittent acoustic signal
is emitted.
When the red LED lights up, all the aggravating movements
of the boom are stopped and the frequency of the acoustic 1 2 3
signal increases.
The yellow light (2.2) indicates that the stabilisers are in the
lowered position.
Press the button on the end of the lever (4) to cut out the
rollover device and all the LEDs go out.
h
Temporary suspension of rollover protection
device 4

• When lifting an unknown weight which exceeds the

permitted load for the machine, the system
automatically locks the downward movements which
prevents the machine from depositing the load.
• To exit this condition interrupt the lifting operations
immediately and slowly lower the load by keeping the
push button pressed down.
66 Chapter 3 - Safety

• This push button is only to be used in the emergency

situation described above.
• Before turning off the device, the operator must
consider the action very closely. When the device is
turned off, control of machine stability is no longer
guaranteed and there is a real risk of the machine
rolling over.
• The operator assumes complete responsibility for
the movements of the machine and must be aware of
the consequences that his actions could provoke.

3.4.4 CONTROLLING THE BOOM

(Connected to the rollover protection device).

The extension and the inclination of the boom are controlled
movements.
When the boom is in the raised position or extended:
• the stabilisers are deactivated;
• the horizontal levelling device is deactivated;
• the machine moves at a reduced speed

3.4.5 CONTROLLING THE STABILISERS

A
(Connected to the rollover protection device). B
The position of each of the stabilisers is controlled by two
switches. One switch is activated as soon as the leg leaves
its home position; the other is activated when the leg is
completely extended.
The machine can not move unless the stabilisers are in the
home position (photo A).

When the rollover protection device cuts in, the movements

of the stabilisers are disabled; this prevents the stabilisers
from unbalancing the machine and causing it to overturn when h
the boom is raised or extended (photo B).
Chapter 3 - Safety 67
3.5 MECHANICAL DEVICES

3.5.1 CONTROLLING THE HYDRAULIC

CYLINDERS

All of the machine’s hydraulic cylinders are fitted with

mechanical safety valves which prevent a possible
uncontrolled stroke of the piston in the event of failure of or
damage to the hydraulic circuit.

3.5.2 BOOM LOCK DEVICE

Various maintenance operations may require access to the

area beneath the boom; in this case the boom must be
secured against dropping, even accidentally, from its position.
For this purpose a special metal block is provided with the
machine to be manually fitted to the rod of the lifting cylinder
(see paragraph below).
The device is fixed by means of bolts to the rear of the machine
behind the driver’s cab (photo A).

!
After use it is obligatory to put the device back in its
correct position.
h
68 Chapter 3 - Safety

Procedure for positioning the block

Lift the boom to a height so that the cylinder rod is slightly
longer than the block.
Take the two special bolts supplied with the machine (photo C).

h
Climb onto the central bridge and place the block on top of
D
the cylinder rod (photo D).

Insert the two bolts in the holes at both ends and lock them
using the nuts; this prevents the block from moving out of h
position (photo E-F).
h

F
Chapter 3 - Safety 69
3.6 WARNING SIGNALS

3.6.1 ROTATING BEACON

The rotating beacon is a useful instrument for warning others

of your presence in the operating area.
The correct position for this light is on the roof of the cab
where its magnetic base ensures a firm adherence to the
surface.
To remove it simply exert a little pressure on the side to lift
off the base.
When it is not on the roof, store it on top of the battery
housing behind the driver’s cab.
The rotating beacon is equipped with an extendable cord
fitted with a plug to be inserted in the power outlet behind
the driver’s cab.

!
It is obligatory to activate the device both when driving
on public roads and when operating on the work site

3.6.2 ACOUSTIC SAFETY WARNINGS

Reversing
When the machine is reversing, an acoustic signal is
automatically emitted to warn people in the nearby vicinity of N
the potential danger represented by the machine itself.
R

Rollover protection device

When the yellow LED (1) lights up, an intermittent acoustic
signal is emitted.
When the red LED (2) lights up all the aggravating movements
of the boom are stopped and the frequency of the acoustic
signal increases (for complete details on the device, see
paragraph 3.2.3). 1 2

Fault warnings
When certain lights on the central dashboard come on, an
acoustic warning is emitted; these lights indicate:
3) Low pressure in the hydraulic accumulator
4) Hydraulic circuit filter clogged

3 4
Chapter 4

USING THE MACHINE

In this chapter

• GUIDELINES
• GUIDELINES FOR DRIVING ON PUBLIC ROADS
• REGULATIONS FOR MOVING AND USING ACCESSORIES
• WORKING ON A CONSTRUCTION SITE
• DRIVING PREPARATIONS
• START UP
• ATTACHING THE ACCESSORIES
• ACCESSORIES WHICH OPERATE ON PRESSURISED OIL
• HOW TO MOVE A LOAD
• TOWING THE MACHINE
• RESIDUAL RISKS
72 Chapter 4 - Using the machine

4.1 GUIDELINES

!
Important information and regulations that you should
strictly comply with and implement in order to ensure
your safety and that of any other persons when
operating the machine are described below.
The main regulations and prohibitions are described
in Chapter 1 “General Information”.

4.1.1 INTENDED USE OF THE MACHINE

The FH series elevators are self-propelled, tyred vehicles with

single driver/operator seat, intended for use on flat or uneven
surfaces with suitable precautions taken.
The extendable boom on the vehicle makes operations such
as lifting, transporting and handling loads possible.
The vehicle has been designed and constructed to work
outdoors; several special accessories are available if it is to
be used in closed or underground environments where there
must be, in any case, no risk of any kind of explosion (contact
your sales network for details).

4.1.2 PROHIBITED USE

• Do not use the machine for purposes other than those

for which it was built.
• Do not exceed the technical limits of the machine as
indicated in the chapter entitled “Technical Data”.
• Do not use the machine in explosive environments

!
Use of the machine under any of these conditions
relieves the manufacturer of all responsibility for any
accidents to persons or things and immediately
invalidates the warranty which makes the user the sole
responsible person as far as the law is concerned.
Chapter 4 - Using the machine 73
4.1.3 DRIVER QUALIFICATIONS

Only authorised, qualified personnel may drive the vehicle.

The minimum requisites are:
• valid driver’s licence for the country in which the vehicle
is operated;
• crane operator’s licence;
• fork-lift driver’s licence;
• certificate of attendance for a telescopic elevator
operator course;
The operator must also be able to read and understand the
information described in this manual, specifically regarding:
• the operation of the safety devices fitted to the machine;
• the location and function of all the controls and
instruments;
• the rules for a correct use of the vehicle;
• the limits of use of the vehicle;
• what not to do or to avoid doing.

4.1.4 RESPONSIBLE USE

• Do not start the engine unless seated on the driver’s

seat; inappropriate procedures can cause unexpected
movements of the machine with subsequent risks to
people and things.
• Remain seated in the driver’s seat when manoeuvring
the machine.
• Never start the motor with electric shortcircuits.
• Take good care of the machine and if you notice any
malfunction or damage to the safety systems, inform
the person in charge immediately.
• Respect the control and maintenance schedule exactly
as described in the chapter on “Maintenance”.
• Do not repair the machine or make adjustments if you
do not have the appropriate skills or authorisation.
• Do not tamper with the safety devices, as you risk
releasing the Manufacturer from all responsibility in the
event of injury to persons or damage to things.
74 Chapter 4 - Using the machine

4.1.5 RESPONSIBLE DRIVING

• Do not allow any person or animal to ride on the vehicle

with you either in the driver’s cab or on the outside, as
they could obstruct your view thereby reducing the safety
standard as well as provoke accidental use of controls.
• Do not listen to music through headphones while
operating the vehicle as this causes a considerable drop
in concentration and attention to your work.
• Do not wear loose clothing, chains or belts that could
catch on the control levers or other parts of the machine.
• Do not drive with greasy hands or footwear.
• Adjust the position of the seat and steering wheel to
ensure the maximum safety and ease of use of the
controls.
• Always fasten the seat belt and sit correctly on the seat;
do not lean out of the cab.
• Do not use the controls as handholds for getting into or
h
out of the cab.
• Never carry people unless the machine is equipped for
that purpose and supplied with the relevant compliance
certificate for lifting persons.

4.1.6 REFUELLING

Fuel is an inflammable product therefore the maximum care

and attention must be taken when handling it to avoid the h
risk of explosion or fire.
• Do not smoke while refuelling, and do not refuel around
live flames or sparks.
• Refuel with the machine engine turned off and, if possible,
in the open.
Chapter 4 - Using the machine 75
4.2 GUIDELINES FOR DRIVING ON PUBLIC ROADS

4.2.1 GENERAL

• To be able to drive on a public road the vehicle must

comply with the road rules and regulations of the country
in which it is being used; for relevant information, consult
your authorised dealer.
• When driving on public roads you must respect local
road rules.
• Do not carry loads on a public road.
• Do not use the machine while under the influence of
alcohol and/or drugs.
• Do not operate with the machine door open.

4.2.2 BEFORE MOVING OFF

• Check that the flashing light is installed and in good

working order.
• Check that the lighting system and the visual and acoustic
warning system are clean and in good working order.
• Check the wear condition of the windscreen wiper blade
and that the device is in good working order.
• Check that the wheels are correctly aligned.
• Check that the rearview mirrors are functional.
• Ensure that there is sufficient fuel in the tank.
• Retract and lower the boom completely.
• Place the level compensator in the central position so
that the axles are parallel to the frame (for machines
equipped with this function).
• Fully raise the stabilisers.

4.2.3 MOVING FORWARD

• In conditions of poor visibility caused by fog, rain, dust,

etc. reduce the speed and use the appropriate
illumination.
• If you need to pass through tight openings such as
archways or gateways, check that at least the minimum
manoeuvring space is available.
• When moving at a fast speed, always remain correctly
seated because the accidental tripping of the presence
sensor integrated in the seat causes the vehicle to slow
down abruptly and unexpectedly.
76 Chapter 4 - Using the machine

4.2.4 REVERSING

• Before reversing ensure that there are no persons or

obstacles in the machine’s radius of action.
• If you do not have a clear view, ask a person on the
ground for assistance and keep this person in view at all
times.
• Keep the windows and rearview mirrors clean and in
good condition at all times.
• Avoid reversing for long distances at fast speeds; the
poor manoeuvrability connected to the typical driving
position required for reversing reduces the safety margins
as well as being tiring for the driver.

4.2.5 PARKING

• Always check the compactness and strength of the

ground on which you position the stabilisers and the
wheels.
• Pull the hand brake lever.
h
If possible park on flat ground but if the surface does
not appear to be secure or it has a slight slope, lower
the stabilisers and, if necessary, place wedges in front
of the wheels.
If the slope exceeds 15% it is obligatory to immobilise
the wheels with wedges; in fact, in these conditions the
parking brake may not guarantee sufficient braking
torque.
• Lock the hydraulic controls with the special devices (if
installed).
• Retract and lower the telescopic boom to place the
accessory in use on the ground.
• Shift into neutral gear.
• Turn off the engine and remove the ignition key.
• Close the windows and the lock door.
• If you are leaving the machine unattended for a long
period of time remove the key from the ignition.
• If you have to leave the driver’s seat momentarily, shift
the gear lever to the neutral position “N” and pull the
handbrake lever whether the engine is running or not.
• Do not park in places where you could be hampering
road traffic or creating general hazards
Chapter 4 - Using the machine 77
4.3 REGULATIONS FOR MOVING AND
USING ACCESSORIES

4.3.1 INSTALLATION

• The accessories attached to the boom must be fitted with

regulation locking devices.
• The accessory must not reduce the functionality of the front
headlights.
• After installation carry out another control to check that the
accessory has been correctly installed.

4.3.2 USE

• When carrying a load keep the accessory at a maximum

height of 300 mm from the ground.
• As far as possible avoid driving on winding roads; if they
cannot be avoided, proceed with the utmost caution.
• Proceed at a slow speed with the gear lever in the “I”
position.
• Respect the limits in the load chart for the accessory in
use.
• If the material to be moved is on a supporting base,
before lifting the base and material, check that the former
is in good condition and suitable for the weight to be
borne.
• Never lift a load using only one fork.
• Never lift a load secured with a sling with the forks as,
under the weight of the load, the edges of the forks
could cut the lifting ropes; use the appropriate accessory.
• When carrying a load hanging from a rope, try to prevent
it from oscillating excessively; if this occurs, stop
immediately and do not restart until the load has stopped
oscillating.
• When carrying a load with a changing barycentre, such
as a liquid, take care not to accelerate or brake suddenly;
greater care needs to be taken when the road slopes
upwards.
• After use place the accessory in a horizontal position
and if this proves to be unstable, prop it up with suitable,
safe supports.
78 Chapter 4 - Using the machine

4.4 WORKING ON A CONSTRUCTION SITE

Only operate the machine when you are in good

physical and mental condition
• Do not use the machine while under the influence of
alcohol and/or drugs.

Use personal protective equipment which is

suitable for the circumstances
• Wear ear muffs or plugs to protect your hearing from
excessive noise.
• If there is a risk of objects falling from above wearing a
helmet is mandatory (the driver’s cab has been designed
to resist falling objects).

Inspect the work area before starting operation

• If the work place is near an excavation or is on a steep
slope, there is a strong risk of the machine overturning.
• Before using the machine examine the configuration and
the condition of the work area.
• Keep the vehicle as far away as possible from the edge
of the excavation or of a road.
• Icy surfaces which may appear to provide a solid bearing h
base, may cede as the temperature increases and affect
the stability of the machine.

Load bearing characteristics of different types

of ground
Loose soils, not compact, embankments ......... 0-1 kg/cm2
Sand, medium grain .................................. 2-2.5 kg/cm2
Gravel .......................................................... 3-4 kg/cm2
Clayey soil .................................................... 2-4 kg/cm2
h

Rocky soil ................................................. 10-15 kg/cm2

Compact rock ........................................... 15-30 kg/cm2

i
The above characteristics are simply examples and
they may vary from ground to ground, and depending
on the humidity conditions and temperature of the
environment.
Chapter 4 - Using the machine 79
Move the machine in total safety
• Always work in suitably illuminated environments; the
standard lighting system of the machine is not suitable
for lighting up the work area (see optional lighting system
in Chapter 2).
• Work at a safe distance, which must not be less than 5
metres, from electric power lines, as these are an
h
electric shock hazard.
h
• Do not allow any person to walk through the operative
area or under the load. h
• Never lift the load above people.
• Do not operate with the machine door open.
• Always keep the luminous signals operating both during
the work phases and the transfers; these signal personnel
standing in the nearby vicinity of the presence of a
potential danger.
• When your visual control is reduced either by poor
environmental conditions or by an obstacle, have
someone help with the signalling.
• If the load you are carrying reduces your field of vision,
only reverse for short distances at a time.
• Always keep the windows clean, the lighting system in
good working order and the rearview mirrors correctly
positioned.
• If there are other machines on the construction site,
arrange for one person to co-ordinate the movements
using unambiguous signs and orders.
• Before lifting the load check that no persons or things
can in any way obstruct normal operations.
• Raise and lower the telescopic boom with slow,
continuous movements.
• Do not perform operations which are beyond the capacity
of the machine or the accessory.
• Do not, in any way, increase the value of the
counterweight.
• Check the control instruments at regular intervals while
using the machine in order to detect any problems
immediately.
• If an instrument or warning light signals a problem, turn
off the engine immediately and correct the problem (see
chapter on “Maintenance”).
• You should not move forward with the boom in the raised
position, but if this is necessary move slowly with caution
and brake gently. If visibility is poor, have someone on
the ground give directions.
80 Chapter 4 - Using the machine

• Never move forward with the boom extended beyond

the letter “C”.
• Try to keep the load as stable as possible; when turning
a curve take extra care as the load could alter its centre
of gravity.
• If the load is by its very nature unstable, secure it with
slings.
• In the event of a strong wind avoid extreme uses of the
telescopic boom.
• In the event of winds exceeding 12.5 m/sec - (45 km/
h), which corresponds to number 6 on the BEAUFORT h
wind scale, stop the operations with the boom in a raised
position.

!
Code number 6 on the BEAUFORT wind scale identifies
a wind that can move the thicker branches on trees,
the wind howls along telephone wires and it is
inadvisable to use umbrellas.

• After a period of intense use of the machine, do not turn

off the engine immediately. Allow the engine to idle for
a minute in order to lower the temperature of the engine
and of the hydrostatic transmission.
This rule must be respected above all if the engine is
frequently turned off and back on again; in these
conditions in fact the cooling system can not work
properly due to its brief operating time.

Manoeuvring on uneven ground

• When you move on uneven ground, contact of the wheels
with the ground surface is conditioned by the depth of
the holes or obstacles along the way.
• All the wheels are guaranteed to make contact if the
difference in level (A) is equal to +/- 15 cm; beyond this
value the low wheel does not make contact with the
ground.

A
Chapter 4 - Using the machine 81
Manoeuvres on horizontal slopes
• Do not use the machine on ground which slopes
horizontally unless it is equipped with a level
compensator and/or stabilisers; these devices can
correct the horizontal slope to bring the machine to a
level horizontal work surface.

Manoeuvres on longitudinal slopes

• Move forward and brake gently.
• When moving without a load, move with the accessory
facing downhill.
• When moving a load, move with the accessory facing
uphill.
• Before depositing the load check that the bearing base
has the capacity to support the weight in a stable and
safe way.

In the event of a rollover

• If the vehicle you are working on is about to overturn,
stay inside the cab as this is your best protection. If you
have your seat belt fastened, as should be the case, you
have the maximum possible protection.
• After rolling over, when the vehicle has stopped and is
stable, exit from the access door if possible otherwise
open the rear window as described in the chapter “Know
Your Machine” and exit the cab
82 Chapter 4 - Using the machine

4.5 DRIVING PREPARATIONS

Inspect the machine

• Before getting into the driver’s cab to start your work
shift, inspect the machine following the procedure
described in the chapter on “Maintenance”.

Use the handholds and steps for getting into

the cab

!
The wrong use of these devices, or in fact not using
them, due to haste is often a cause of accidents at the
work place. 1
2
• Get into the cab with your back facing outwards and use
the three holds: the handle on the door jamb (1), the
door handle (2), the step (3).

• Do not get in or out of the machine while it is 3

moving.
• Keep the footboards, steps and handles clean and
dry to avoid slipping. A B
• Take particular care when you have wet or slippery
hands and/or shoes; before starting to operate make
sure that you have a secure grip or hold.
• Get out of the machine in the same way as you
entered it..

Adjust the seat and steering wheel

!
• Adjust the position of the seat according to your
height and weight; the best position is when you can
press the pedals to the floor and operate the lever
controls correctly with your back resting comfortably
against the back of the seat.
• A badly-adjusted seat can cause the operator,
unknowingly, to tire quickly and lose his concentration
on the operations he is performing.

• Slide the seat forward and back until you find the best
position for using the controls.
• Adjust the backrest.
• Adjust the steering wheel to a position that allows you
to use it comfortably and as well as easily access the h
controls.
Chapter 4 - Using the machine 83
Fasten the seat belts
!
The driver’s cab has been designed to support the
weight of the machine in case of rollover (ROPS); it is
important to keep the seat belts fastened at all times
to prevent you from being thrown out of the cab and
squashed in the event of a rollover.

• Before starting, examine the seat belts for any signs of

damage and check the buckles. If there are any signs at
all of wear or damage, replace the belts before starting
work.
• Remain seated with the seat belt fastened at all times
when using the machine.
• After a serious accident, replace the belts even if they
do not appear to be damaged.
84 Chapter 4 - Using the machine

4.6 START UP

The procedure required for starting the machine and some

special rules connected to this procedure are described below.
For information on how to use all the other controls read the
description in the chapter entitled “Know Your Machine”.

4.6.1 STARTING THE ENGINE

Before starting the engine carry out the following manoeuvres:

Check that the parking brake lever is in the raised position.
• Shift the gear selector to the central neutral position h
(N).
• Turn the ignition key in a clockwise direction to the

h
position “1”; when the key is in this position the following
signals are activated:
• motor oil pressure indicator (10)
0
• battery charger indicator light (13) 1
• acoustic signal
2
• If the lights do not come on do not start the engine;
refer to the chapter on “Maintenance”.
• Turn the key to position “2” and wait 15 seconds for the 3
engine preheating if the temperature is very low.
• Turn the key to the end until the motor starts, then release
the key.

!
• Do not activate the starter for more than 5 seconds.
• Wait 10 seconds between one attempt and the next
in order not to over-stress the battery.
h

• Do not attempt to start the machine by pushing or

pulling it, as this can cause serious damage to the
hydrostatic transmission.
• Check the control instruments at regular intervals
while using the machine in order to detect any
problems immediately.
• If an instrument or warning light signals a problem,
turn off the engine immediately and correct the problem
(see chapter on “Maintenance”).

6
7
Chapter 4 - Using the machine 85
4.6.2 MOVING FORWARD

Aligning the rear wheels

With the machine stopped proceed as follows: h
• Shift the lever to position A.
• Straighten the rear wheels.
• Shift the selector to position B
• Straighten the front wheels
The appropriate indicator on the central dashboard comes
on to signal the alignment of the front and rear wheels A
B
Select the type of steering
To select the type of steering desired, position the lever (1) C
as follows:
Pos. A = 4 wheel-steering in a circle
Pos. B = to enable steering of the front wheels only

h
Pos. C = sideways movement (crab steering)

Selecting the forward speed

Turn the handle of the lever in a clockwise or counter-clockwise
direction to select the first (I) or second (II) speed.
The machine can only be started when the lever is in the
central neutral position (N). I
II
The lever controls do not operate when:
• the hand brake is on
• the operator is not sitting in the driver’s seat

Moving forward
h

Pull the lever towards the steering wheel and then upwards
to enable the forward movement of the vehicle (F).

Reversing F

Pull the lever towards the steering wheel and then down to
h

enable the reverse movement of the vehicle (R).

N
It is dangerous to change direction while the vehicle is
moving with the engine running at high speed; in fact,
the vehicle makes an abrupt change of direction; before
making a change in direction wait for the machine and
engine to slow down to the minimum.

! N
When the reverse gear is selected an acoustic warning
is emitted to signal the presence of a hazard to any
R
persons in the vicinity of the manoeuvring area.
86 Chapter 4 - Using the machine

4.6.3 USING THE PEDALS

Accelerator
When the motor idles the vehicle is not moving; accelerate
gradually to start moving forward.
Press the pedal (1) to increase the motor speed, release it
to reduce the speed.
When the motor goes back to idling, the machine gradually
slows down until it stops.
3 2 1
Service brake
Press the pedal (2) to slow down or stop the machine; the
action is transmitted directly to the brakes that are housed
inside the front differential axle.

!
Do not press the accelerator and the brake pedal at
the same time while driving.

“Inching” pedal
Press the pedal (3) down while in motion to obtain slow,
precise forward movements even with the engine running at
high speeds.
In fact, the pedal acts directly on the hydrostatic pump to
reduce its capacity.
When the pedal is pressed to the floor the machine stops
and a partial brake force is applied.

!
It is dangerous to press the pedal down when the
machine is moving fast because an abrupt stop could
cause an unexpected, dangerous unbalancing of the
masses.

i
Further useful information is available in paragraph
2.2.8.6 of the chapter “Know Your Machine”.
Chapter 4 - Using the machine 87
4.7 ATTACHING THE ACCESSORIES

i
The methods described below are suitable for attaching
all type approved accessories, (see optional accessories
in Chapter 2).

Slowly move the machine up to the accessory while tilting

the accessory holder forward. h

Slowly lift the boom and attach the accessory

h

Tilt the accessory holder back so that the accessory bearing

structure is supported against the accessory holder. h

Lift the locking rod (1) and insert the connection pin.
Carry out the same operation on the other side.
h 1

Procedure carried out correctly.

h
88 Chapter 4 - Using the machine

4.7.1 HYDRAULIC COUPLING DEVICE

When this optional device is fitted to the machine, the

accessory holder is locked in position by a pin which is inserted h
by a hydraulic cylinder controlled by the joystick.
The cylinder is powered by connecting the power supply tube
to one of the quick connectors installed on the end of the
telescopic boom (see following paragraph). 1
Once the accessory has been attached, the feed tube can
remain connected to the quick connector provided the
accessory does not require the use of the connection.

To couple
• Connect the power supply tube to connection A1.
• Attach and lift the accessories as described in the h
preceding paragraph.

• Tilt the support backwards until the accessory supports

itself on its own weight. h 1
• Use the joystick to command the pin to lift up so that the
accessory’s perforated plate can enter in its place.
• Release the control; the pin automatically slides into its
seat and thereby prevents the accessory from uncoupling.

To uncouple
• Lift the accessory. h
• Use the joystick to command the pin to lift; the accessory
will uncouple itself from the support due to the effect of
gravity.
• Straighten the support, deposit the accessory on the
ground, then slide it out.
h

h
2
Chapter 4 - Using the machine 89
4.8 ACCESSORIES WHICH OPERATE
ON PRESSURISED OIL

For accessories which require hydraulic power, there are two

quick connectors installed on the boom end. h
The quick connectors are the “push-pull” type.
A2

Do not connect or disconnect the connector while the

A1
circuit is under pressure; danger of oil spurts at high
pressure.

To connect
Without activating the joystick, push the male connector firmly
into the female connection. h

To disconnect
h
Without activating the joystick, grip the male connector firmly
and pull outwards.

Running
The work function is controlled by the movements of the
joystick from the driver’s seat (see Chap. 2). B2
Press and hold down the yellow push button (B2). A1 A2
Shift the joystick to the following positions:
Lever to the left = quick connection at boom end (A1)
Lever to the right = quick connection at boom end (A2)

!
When they are not in use, the pressure sockets must
remain closed with their rubber protections. h
90 Chapter 4 - Using the machine

4.9 HOW TO MOVE A LOAD

Load weight and centre of gravity

!
• Do not lift and carry a load that exceeds the rated
capacity of the vehicle or the accessory.
• Before lifting the load check its weight and centre
of gravity.
• The load chart for your machine refers to lifting a
load with the forks, with the centre of gravity at 500
mm from the L-angle of the fork; if the load to be lifted
has a barycentre which is out of all proportion, contact
the manufacturer through the sales network for
information.
• If by its very nature the load has a changing
500 mm
barycentre, such as a liquid for example, extra care
must be taken with the movements as obviously a de-
finite rule cannot be established
• Act according to your experience or ask for advice;
if you do not feel safe, do not carry the product.

Transporting a load
• Check that you have selected the steering type required.
• Retract the boom completely.
• Lift the boom and rotate the accessory holder backwards
in order to lift the load to 300 mm from the ground. 10%
• Shift the load with the machine in low gear.

!
It is prohibited to transport loads on public roads

Transporting a load on a slope T

The maximum slopes that must not be exceeded while
transporting a load are indicated in the figure on the right.

! h
Machine with boom completely retracted and lowered %

35%
 Chapter 4 - Using the machine
200 Kg

0 Kg 300 Kg
500 Kg

300 Kg 1000 Kg

500 Kg 1500 Kg

1000 Kg 2000 Kg

FH 17.30
2500 Kg
2000 Kg
2500 Kg

F
3000 Kg

F
E

E
0,5m

3000 Kg

0,5m

D
C

C
B

B
A

Load charts
500 Kg 1000 Kg

2000 Kg
2500 Kg

FH 14.35
1000 Kg
3000 Kg
2000 Kg
2500 Kg
3000 Kg 3500 Kg
0,5m

0,5m

3500 Kg
F

F
B

E
C
A

E
C
A

91
92 Chapter 4 - Using the machine

How to lift a load from the ground

Approach the load perpendicularly, with the boom retracted
and the forks in a horizontal position. h

If the forks do not have a side shift (optional), activate the

parking brake, get out of the machine and move the forks so h
that they are centred with respect to the load and the machine.

Beware of the finger crushing hazard when moving

the forks.

Move slowly forward while lifting the forks.

Insert the forks completely until resting against the load.
h
Activate the parking brake and shift the gear reverser lever
to neutral (pos. N)

Slightly raise the boom and tilt the forks back (carrying
position); tilt the forks back until the load is stable and can h
not move forward in the event of a sudden braking during
transportation.
Chapter 4 - Using the machine 93
How to pick up a load at a certain height with the
stabilisers in the raised position.

Do not pick up a load unless the machine is on a flat

surface

Approach the load perpendicularly, with the boom lowered

and retracted and the forks in a horizontal position; stop far h
enough away from the load to allow you to raise the boom
without being obstructed by the load.

Pull on the hand brake and shift the gear lever into neutral
(pos. N). h
Raise the boom and raise the forks to the working height.
Check that there is nothing in the way to prevent the forks
from penetrating

Move forward slowly and penetrate the load completely until

the forks come to a stop. h
If the machine needs to be moved forward, take great care.

Slightly raise the boom and tilt the forks back (carrying
position); tilt the forks back until the load is stable and can h
not move forward in the event of a sudden braking during
transportation.
94 Chapter 4 - Using the machine

Raise the boom once again to move the load away and retract
the boom to lower it; if this is not possible, reverse very h
slowly until you have enough space to lower the boom.

Lower the load to the carrying height.

h

h
h
Chapter 4 - Using the machine 95
How to place a load at a certain height and with
the stabilisers in the raised position.

Do not put down a load if the machine is not on a flat

surface

Approach the load perpendicularly, with the boom lowered

and retracted and the forks in a horizontal position; stop far h
enough away from the load to allow you to raise the boom
without being obstructed by the load.
Activate the parking brake and shift the gear lever to neutral
(pos. N)

Raise and extend the boom in order to position it above the

bearing support; if necessary, move the machine forward, h
slowly and carefully.

Gradually lower the forks so that the load is in a horizontal

position. h

Deposit the load correctly by gradually lowering and/or

retracting the boom. h
96 Chapter 4 - Using the machine

Extend the forks while lifting and shortening the boom little
by little; if there are any obstacles in the way slowly reverse h
the machine.

As soon as possible retract the boom and lower it.

h
Chapter 4 - Using the machine 97
How to lift a load without a pallet

i
To carry out this operation successfully, you will
probably have to place wedges under the load.

Raise the boom slightly and tilt the forks forward just as
slightly.
Move forward slowly in order to insert the forks under the
load beyond its barycentre.
Tilt the forks back to move or roll the load to the base of the
forks.

Manoeuvring a machine with horizontal

levelling
While watching the level indicator, act on the hydraulic control
to level the machine.
Remember that other factors can affect the horizontal position
of the machine such as :
• tyre pressure;
• ground stability;
• load stability and barycentre;
• wind-force.
Before levelling the machine, take the above factors into
consideration

How to check that the rollover protection

device is working correctly
• Apply the forks to the accessory holder
• Select a load that you know the exact weight of.
• Position the machine along the axis of the load, level it A B
and align the wheels.
• Lift the load taking care that its centre of gravity is at a
X
distance of D=500 mm. Kg
• Lift the load to a height of 500 mm from the ground.
• Extend the boom until the rollover protection device is
activated.
500

• Read the last uncovered letter “X” on the side of the

telescopic boom.
• Check that the letter corresponds to the limit indicated
in the load chart displayed in the cab.

i
The tolerance is +- 400 mm with respect to the
indications in the chart.
98 Chapter 4 - Using the machine

Lifting an unknown weight

When the weight of the load to be lifted is unknown follow
this procedure :
1
• lift the load to a height of 300 mm from the ground;
• extend the boom until the rollover protection device is
activated; A B C D

• read the last uncovered letter (1) on the side of the

telescopic boom;
• retract the boom completely and lift the load while
referring to the load chart corresponding to the letter on
the boom

Lifting a known weight

• check the loading chart applied to the right window of
the driver’s cab. For each letter A,B,C,D, etc… on the h
chart, there is a corresponding letter A,B,C,D, etc... on
the boom;
• check which letter on the chart corresponds to the weight
to be lifted;

• extend the boom until this letter appears, then stop it

immediately. h
Chapter 4 - Using the machine 99
4.10 TOWING THE MACHINE

The hydrostatic transmission of the machine is always

connected as is the traction on all four wheels.
Furthermore, when the diesel motor is switched off, the
brakes lock.
For these particular reasons the machine must not be towed
when the motor is turned off except by the amount required
to remove it from a danger zone or if it is blocking the way, at
the risk of damaging the transmission organs.
The only option is to release the brakes by means of the
pressure accumulator following the procedure described in
Chap. 3 item 6.
100 Chapter 4 - Using the machine

4.11 RESIDUAL RISKS

4.11.1 WHEN PARKING THE MACHINE

If you have to park the machine on a surface with a slope

that exceeds 15%, it is mandatory to place wedges under
the wheels; in fact, in these conditions the parking brake
may not guarantee a sufficient braking torque.
Chapter 5

MAINTENANCE AND ADJUSTMENTS

In this chapter

• PREVENTION
• MAINTENANCE AND ADJUSTMENT SCHEDULE
• LUBRICATION SCHEDULE
• LUBRICANT TABLE
102 Chapter 5 - Maintenance and adjustements

5.1 PREVENTION

5.1.1 GENERAL

• Park the machine on a flat surface.

• The work area must be clean and dry.
• Maintenance, repairs and adjustments must be carried
out by qualified, skilled personnel with the machine
stopped.

!
• Do not carry out maintenance operations while the
machine is in motion.
• Carry out maintenance in accordance with the scheduled
times indicated in this manual; damaged or worn parts
must be promptly repaired or replaced.
• The machine must be kept clean; remove all scraps,
accumulations of grease and oil deposits.
• Disconnect the wires from the batteries if you need to
carry out any arc welding on the machine or work on
the electrical system.
• Before beginning any electric arc welding on the machine,
disconnect the transmission control unit from inside the
general electric box (see paragraph 5.2.6).
• Before beginning any arc welding on the machine,
connect the welding machine’s earth to a point that is in
direct contact with the area to be welded to avoid the
interposition of reciprocal sliding parts such as articulated
joints, bearings, hydraulic cylinders.
• Wear safety glasses and face mask when using
compressed air for cleaning operations and ensure that
the air jet is not directed towards your skin or eyes.
• Wear safety glasses and gloves when handling liquid
detergents and/or lubricants.
• After every maintenance operation and before enabling
the machine always check that any safety devices which
had been removed have been replaced.
• If you need to lift the machine, ensure that it is positioned
on a solid, safe base.
• If you need to work under raised movable parts (e.g.
the telescopic boom), lock the movement of the hydraulic
cylinders with spacers or place them on secure, sturdy
supports.
Chapter 5 - Maintenance and adjustements 103
5.1.2 AVOID BURNS

Jets of hot fluid

After the motor stops its body remains very hot for a period
of time that depends on the ambient temperature.
To avoid the outflow of hot steam and fluid, do not remove
the cap from the radiator until the motor has cooled down;
to open it, turn the cap until it hits the stop then lift it off.

Fluids and hot surfaces

The oil in the motor, the reducers and the hydraulic system
are heat up when the machine is in use.
Before touching the motor or any components of the hydraulic
circuit wait for the temperature to drop to the ambient tem-
perature.

5.1.3 BEWARE OF FLUIDS UNDER PRESSURE

If spurts of fuel or hydraulic oil penetrate your skin or eyes,

the consequences can be extremely serious.
• Release the pressure in the circuits before disconnecting
the tubing.
• Before starting the motor ensure that all the unions are
securely locked.
• When searching for leaks use a piece of cardboard as a
shield. Protect your eyes by wearing a face shield or
glasses.
• If an open sore is contaminated by oil or fuel, seek
medical assistance immediately. Prevent infection by
ensuring that all traces of the contaminant are eliminated.

5.1.4 BEWARE OF EXHAUST FUMES

Motor exhaust fumes are toxic and can be a health hazard.

If the machine is operating in enclosed spaces, ensure that
the area is adequately aerated and that the machine is fitted
with special air purifiers.
104 Chapter 5 - Maintenance and adjustements

5.1.5 HANDLE THE BATTERY WITH CARE

The gas produced by the chemical elements contained in the

battery can explode under certain conditions and cause
spurting of corrosive liquid.
• Wear a face shield or glasses.
• Keep the battery away from naked flames or sparks.
• Only charge the battery when its temperature does not
drop below 15-16°C otherwise it could be an explosion
hazard.
• Only check the battery charge with a voltmeter or a
densimeter.

Start up using external battery

• If you need to start the motor using an external battery,
carefully follow the procedure described in the chapter
on “Maintenance”; an incorrect procedure could damage
the electronic control units, cause the batteries to explode
and result in the machine making sudden, unexpected
movements.
• Two persons are required to carry out this operation in
complete safety, one of which must remain in the driver’s
seat.
• Do not use batteries which have been stored in very
cold environments.

The gas from the batteries may explode and cause

serious damage, (see chapter on Maintenance for more
information)

5.1.6 IN THE EVENT OF FIRE

• If you have time, turn the ignition key to stop the motor.
• Move away from the machine.
• Try to put out the fire, but only if you have a suitable,
functioning extinguisher at your disposal.
Chapter 5 - Maintenance and adjustements 105
5.1.7 MAINTENANCE WITH MOTOR TURNED
OFF

• Lower the telescopic boom.

• Let the motor idle for 1 minute unloaded in order to
lower and even out its temperature.
• Stop the motor by turning the ignition key to the “stop”
position.
• Remove the ignition key.
• Release the residual pressure in the hydraulic system
by continually moving the levers of the hydraulic
distributors.
• Hang a “Maintenance in progress” sign on the cab door
or on the hydraulic controls.
• Wait for the motor to drop to ambient temperature.

5.1.8 MAINTENANCE WITH MOTOR RUNNING

• Keep your hands, feet and clothing away from moving

parts.
• Never leave the machine unsupervised

5.1.9 RESPECT THE ENVIRONMENT

The machine consumables, if disposed of incorrectly, become

an environmental hazard. The most potentially dangerous
waste products are lubricants, fuel, coolant filters and battery.
Do not pour these liquid waste products onto the ground,
into drains or in waterways. Dispose of these products in
compliance with relevant local legislation and European
community directives regarding environmental protection (for
EEC countries)
• Directive 75/442/EEC on the disposal of waste;
• Directive 91/689/EEC on the disposal of hazardous waste;
• Directive 75/439/EEC on the disposal of waste oils.
106 Chapter 5 - Maintenance and adjustements

5.2 MAINTENANCE AND RECORDING

SCHEDULE

5.2.1 SERVICING CARDS

The card on the left/right describes all the routine maintenance

operations required to keep the machine in good working
order and the frequency with which they should be carried
out.
The maintenance information is divided by topic such as, for
example, the motor, the power system, etc… The correct
maintenance procedure for each of these is then described
in detail below, backed by illustrations.
The controls must be carried out and the card filled in by the
person specifically authorised for this task. The completed
cards must then be filed by the user of the machine in case
they are required for inspection by inspection teams.
The operations marked with the letter “X” must be carried
out by your authorised FARESIN-HAULOTTE dealer.
We suggest keeping the card provided as a master copy
from which you can make photocopies for your use.
The operations marked with an “X” must be carried out by
your authorised FARESIN-HAULOTTE dealer.

!
If the machine is used in harsh environments (dust,
mud, sand) the frequency of the maintenance
operations should be increased by 50%.
Chapter 5 - Maintenance and adjustements 107
108 Chapter 5 - Maintenance and adjustements

5.2.2 MOTOR

Opening the bonnet

To open the bonnet rotate the key in a counterclockwise
direction by ¼ turn then use your other hand to lift the bonnet.

i
The following operations may be carried out without
removing the side grille.

Checking the oil level

Pull out the dipstick (1) and clean the end with a cloth. Insert
the dipstick and pull it out again.
Check the graduated end of the dipstick and ensure that the
oil level is just under the maximum mark (MAX).
See the paragraph on “Replacing oil” for the procedure on
how to top up the oil level. MAX MIN

Risk of accidental contact with hot surfaces

Replacing motor oil

1
Open the inlet cap (1).
Unscrew the drain plug (2) on the bottom of the motor, under
the alternator.

Risk of accidental contact with hot surfaces

Do not dispose of waste oil in the environment! Comply

with European community laws on the disposal of waste
oils (see paragraph 5.1.9).

12
Chapter 5 - Maintenance and adjustements 109
Replacing the motor oil filter
Use the special wrench to remove the cartridge but it must
be remounted by hand and by tightening it by half a turn. h
Before installing the cartridge rub some oil along the edge of
the gasket.

Do not dispose of the waste cartridge in the

environment! Comply with European community laws
on the disposal of waste (see paragraph 5.1.9).

i h
See the manual for further details

Cleaning and/or replacing the air filter

h
Use your fingers to unscrew the nut (1) that secures the 1 2
cover, then the nut (2) that locks the cartridge into position.
Remove the cartridge and clean it using compressed air jets
from inside out (in order to prevent damaging the cartridge,
the pressure must not exceed 2 bar).
Check the condition of the cartridge before remounting it by

h
using a lamp to illuminate the inside of it: if there are any
tears or holes replace it .
If the cartridge is very dirty, replace it.

i
See the manual for further details

Press the rubber lip at the base of the cover to drain out any
h
1
water or dirt.

Checking the alternator belt

Check the tension of the alternator belt at regular intervals
14 1
To adjust the tension : 2
• tighten the bolt (1) against the base (2); 14 3
• loosen the nut (3);
• tighten the bolt (1) once again to the point where the
belt is stretched:
• tighten the nut (3);
• loosen the bolt (1) until there is 1-2 mm clearance
between its end and the base to prevent transmitting
vibrations.
110 Chapter 5 - Maintenance and adjustements

5.2.3 POWER SUPPLY SYSTEM

Water bleeding from the fuel filter

Slaken tap (1) to drain water which may have accumulated
in the fuel filter.
h
2
Replacing the diesel fuel filter
Use the special wrench to remove the cartridge (2) but it
must be remounted by hand and by tightening it by half a h
turn. 1
Before mounting the cartridge rub some diesel fuel along the
edge of the gasket.
Once the cartridge has been mounted the air must be bled:

• push the split pin (3) that secures the outlet pipe union
(B) to the left; A

• remove the union (4) from its seat;

• put the union back into its seat without exerting any
pressure and use your finger to keep it in place;
• activate the pump’s manual command (5) until there is
no air in the fuel flowing out of the union on the filter, (It
is advisable to wrap the union area with a cloth to contain
and absorb the outflowing fuel).
• press the union into its seat and push the split pin to the
right to secure it (see position of the split pin on union
A).

5
Chapter 5 - Maintenance and adjustements 111

Draining the diesel oil tank

Eliminate the deposits of dirt that accumulate on the bottom of
the tank on a regular basis by unscrewing the drain plug (1).

i
See the manual for further details
h
112 Chapter 5 - Maintenance and adjustements

5.2.4 COOLING

Checking the water level in the radiator

1
The level of the coolant must always reach approximately
halfway up the expansion tank.
Top up through the cap (1).

Only top the water up when the temperature of the

motor drops below 50°C to avoid liquid from spurting
out under pressure and/or burns from contact with
hot parts of the motor.

Cleaning the radiator grille Pulizia griglia radia-

tore
It is important to clean the radiator grille (1) regularly with a
soft brush to guarantee the good working order of the cooling
system. 1
Chapter 5 - Maintenance and adjustements 113
5.2.5 HYDRAULIC SYSTEM AND
TRANSMISSION CHECK

Hydraulic oil check

To carry out maintenance on the hydraulic system raise

the telescopic boom and climb onto the machine’s
central axle; the boom must be secured following the 4
procedure described in the chapter on “Safety”.

To access the level indicator remove the safety guard that

protects the hydraulic components (1).
The oil level (2) must be roughly in the position indicated in
the figure.
Top up through the cap (3). 3 32
To change the filter (4) use the same procedure as for the
diesel motor.
When replacing the filter, it is a advisable to also clean the
filter (6) of the hydraulic circuit situated inside the tank.
5 5
To access this filter, remove the top plate from the tank (5)
by unscrewing the series of bolts; the filter is at the bottom
of the tank, directly below, and no tool is required to handle it. 2

i
Use gasoline to clean the filter then blow it dry with 1
compressed air.

4 27

7
To replace the oil, climb under the machine and unscrew the
plug (7) at the bottom of the tank, near the filter (4). h

Cleaning and/or replacing the bleed filter

Unscrew the nut (1) to remove the safety cover and remove
the cartridge from the pin.

i 1
Use gasoline to clean the filter then blow it dry with
compressed air (Max. 2 bar) or replace it.
Replace it at the second servicing.

Do not dispose of the waste cartridge in the

environment! Comply with European community laws
on the disposal of waste (see paragraph 5.1.9).
114 Chapter 5 - Maintenance and adjustements

Replacing the hydrostatic transmission filter

The bottom of the tray (1), which contains the cartridge, can
be unscrewed and screwed by means of the wrench.

Do not dispose of the waste cartridge in the

environment! Comply with European community laws
on the disposal of waste (see paragraph 5.1.9).

1 22
Chapter 5 - Maintenance and adjustements 115
5.2.6 ELECTRICAL SYSTEM

The machine has a 12 V electrical circuit with earthed nega-

tive pole.

Battery
The battery is encased within a sturdy metal container located
behind the driver’s cab.
To access the battery unscrew the bolts (1) that secure the
cover.
Check the external condition of the battery, e.g. for formation
of oxide on the poles.
1
i
The machine is supplied with a maintenance–free
battery.

h
Always disconnect the battery’s earth wire when
recharging the battery and when carrying out arc
welding operations on the machine; in the latter case
it is also obligatory to disconnect the control unit (see
explanation below).
If the battery is replaced with a model which requires
maintenance it is useful to keep in mind that the
sulphuric acid contained inside it is a poison and a
burn hazard.
When handling a battery ensure you always take these
few simple, but important precautions:
• work in an aerated environment;
• protect your face and skin with suitable protective
devices;
• do not light fires or cigarettes in the nearby vicinity;
• keep children away;
• only begin charging the battery if you are sure of
the correct procedure.
See paragraph 5.1.5 for further information.

Disconnecting the power

Before beginning work on any part of the electrical system,
disconnect the power supply to the battery by means of the
supplied wrench (see chapter “Know your machine”).
To disconnect the circuit, turn off the motor and turn the
wrench in a counterclockwise direction to the point of
resistance.

!
Never disconnect the battery with the motor running.
116 Chapter 5 - Maintenance and adjustements

Removal
Lift the rubber guard off the negative pole (-) and disconnect
the wire.
Lift the rubber guard off the positive pole (+) and disconnect
+
the wire.
Lift the battery by means of the handles on the side. -
i
The battery weighs approx. 30 kg and requires two
people to lift it.

When replacing the battery, respect the connection of the

poles as indicated in the figure.

Starting with an external battery

-
If you have to start the machine using an external battery,
then it must have the same capacity or greater than the
original one. +
When connecting the cables prevent sparks or explosions by
avoiding accidental contact of opposite poles.
The cables must be suitable for the purpose and if possible
-
with the terminals welded in order to annul contact resistance
on the clamps.
With the motor of the receiving machine turned off , +
• Positive poles connected to each other (+ with +).
• Negative poles connected to each other (- con -).
• Start the motor of the donor machine and run it at a
high speed.
• Start the motor of the disabled machine.
• Once the machine has started, firstly remove the nega-
tive cable (-) and then the positive (+), by firstly
disconnecting the pole of the donor battery and lastly
the discharged battery.
Chapter 5 - Maintenance and adjustements 117
Electric control unit
Tip the driver’s seat forward to access the fuse box (1) and
the PLC (2) which manages the machine’s operating functions.
The map (3) indicating the arrangement of the components
and fuses inside the box is applied to the bottom surface of
1
the seat. 3
Several fuses are located on the side of the control panel
2

(4); they protect the following circuits (numbered from top 5

to bottom): h
1) fan for driver’s cab;
2) front, rear window wipers + water pump;
3) front and possibly rear power outlet;
4) rotating beacon ;
5) front and rear work lights;
4
6) radio and cigarette lighter.

!
A blown fuse is usually caused by a power overload;
before replacing the fuse identify the possible cause
of the problem.

i
• Several fuses may not be installed because they
are connected to optional accessories.
• To identify the remaining fuses refer to the electric
wiring diagram.

Access the hydraulic function control unit by removing the

panel (5).
To disconnect the connector from the control unit, firstly use
a screwdriver to shift the safety lock (6).

6
118 Chapter 5 - Maintenance and adjustements

5.2.7 DIFFERENTIAL AXLES AND GEARBOX

i
• The front (A) and rear (B) differentials are shown
on the machine’s mounting bench in order to give a
clearer view of the points requiring servicing; the
highlighted points, however, can all be reached with
the machine completely mounted. A
• The oil checks and replacement, and the lubrication
must be carried out regularly as indicated in the
B
maintenance schedule included at the end of this
chapter.
• If there is evidence of leaking or any other
irregularity causing the oil levels to drop, remedy the
problem immediately in order to prevent possible
damage to the mechanical organs.
• Once the plugs have been removed they must be
secured using a torque wrench to the required torque .

Front differential levels

2
The lubricant level in the axle must be in line with the control
plug (1); if it is not, top up through the same hole with the
1/2”
same type of oil. 1/2”

Plugs (3) and (4) are used for draining the oil. 1 3

Before checking or replacing the oil, firstly remove the plug

(2) to bleed any internal pressure.
When checking the oil clean the bleed plug (5) as well.

Epicyclical reducer levels

i
To check and/or replace the oil in the reducers move
the machine in order to position the plug in the required
position; because it is present on each of the
5
differentials, the operation must be repeated individually
for each of the wheels on the machine.

Unscrew the plug (6) by a few turns and when it is in the top
position eliminate any remaining internal pressure then screw 6 1/2”
it back down.
4
Slowly move the machine until the plug is horizontal.
1/2”
Unscrew the plug completely; the oil level must be in line
with the plug.
To replace the oil, move the machine once again to position
the plug underneath.
Chapter 5 - Maintenance and adjustements 119
Rear axle levels
The level of the lubricant in the axle must be in line with the
control plug (1), if it is not, top up through the same hole
with the same type of oil.
The plug (3) is for draining the oil.
Before checking or replacing the oil, firstly remove the plug 19
(2) to bleed any remaining internal pressure.
3

Lubrication
For every wheel connection grease points (1-2).
Lubricate the cardan joint (3) at the two ends of the central
drive shaft.
Check the driving torque of the screws (4) that connect the
cardan shaft to the axle; prescribed torque 70 Nm.

1
19

4
120 Chapter 5 - Maintenance and adjustements

Wheels
Check the nuts (1) on the four wheels and the tyre pressure
on a regular basis.

Driving torque ......................................... 300 Nm

!
Inflating the tyres can be a hazardous operation; use
a gun attached to a long tube and keep at a safe
distance in case of explosions.
Chapter 5 - Maintenance and adjustements 121
5.2.8 SUNDRY OPERATION

Checking the chains

The boom chains must not be too loose; follow this simple
procedure to check the chains:
• Extend the boom completely.
• At the centre line of the chain measure the distance
from this point to the base of the boom.
• With one hand push upwards and measure the distance
once again; the difference between the two
measurements is the sagitta.
• If the value of the sagitta is less than 5 cm the chain
must be tightened.
• Repeat the operation for each chain and for all the
sections of the telescopic boom.

Tightening the chains

When the chains are too loose, tighten them with a torque
wrench.
A regular check is recommended.

i
There are two chains, one thicker than the other.
Tighten the thick chain to 70 Nm.
Tighten the thinner chain to 50 Nm.

Checking the brake oil

Check the level of the brake oil in the expansion tank installed
next to the driver’s seat.
A specific warning light on the right dashboard comes on
when the brake oil needs topping up.
i
For the oil type see the characteristics in paragraph 5.4
122 Chapter 5 - Maintenance and adjustements

General lubrication
The following drawing shows the most sensitive points of the
telescopic boom which must be regularly greased using the
special pump designed specifically for this purpose. Use a
brush to grease the extending sections at the points where
the blocks slide.

i
For the oil type see the characteristics in paragraph
5.4

3B-1
3B-2 3D-1
1A-1

N°2

3C-1

3E-2
N°2 N°2 N°2
N°2

1E-1 1B-2

1E-2

2E-1 3E-1

2E-2
1C-1

☞ § 5.2.7

1C-2
Chapter 5 - Maintenance and adjustements 123
1 2 3
1

A h
h

1
B
2 1 2

2
1

C
2
1

D 1

1 2

E
1
1
2
124 Chapter 5 - Maintenance and adjustements

5.3 LUBRICATION SCHEDULE

Chapter 5 - Maintenance and adjustements 125
5.4 LUBRICANT TABLE

Do not use synthetic oil in the hydraulic system

Motor oil

Hydraulic oil

Axle oil

Brake oil

Radiator
Chapter 6

SYSTEM DIAGRAMS

In this chapter

• ELECTRICAL SYSTEM
• HYDRAULIC SYSTEM
Chapter 6 - System diagrams 129

6.1 ELECTRICAL SYSTEM

Disegno Foglio Descrizione
Telescopico 30.17
20001.20.02.04 1/1 Fusibili

JB1 - CABINA

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Disegno Foglio Descrizione
Telescopico 30.17
20001.21.03.04 1/1 Fusibili - Opzione Radiocomando

JB1 - CABINA

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

R_Fw R_RC_ST R_Antir

R_RC_ST R_RC_STOP
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Disegno Foglio Descrizione
Telescopico 30.17
20001.21.04.04 1/1 Fusibili - Opzione Aria Condizionata

JB1 - CABINA

F1 F2 F3 F4 F5 F6

R_M R_N

R_Fr

R_Ac_Eva

R_Ac_EC
F11-1

F12-1

F13-1

F14-1

F15-1

F16-1

F17-1

F18-1

F19-1

F20-1
F10-1
F1-1

F2-1

F4-1

F5-1

F6-1

F7-1

F8-1

F9-1
F3-1
Disegno Foglio Descrizione
Telescopico 30.17
20001.21.04.04 1/1 Fusibili - Relè

UNITA' CENTRALE Pos. Funzione Fusibile Ampere

GENERALE F1-P Quadro Avviamento MAXIVAL 50

F2-P Relé Principale MAXIVAL 30
F3-P Fusibili F11-1 / F12-1 MAXIVAL 20
F4-P Opzione AC - Evaporatore MAXIVAL 20
F5-P Opzione AC - Elettrov. / Compressore MAXIVAL 30
F6-P Opzione RC - Mot. Avv. / Candelette MAXIVAL 50

JB1 F1-1 Abbagliante DX - Spia Cruscotto MINIVAL 15

F2-1 Abbagliante SX MINIVAL 15
F3-1 Anabbagliante DX MINIVAL 10
F4-1 Anabbagliante SX MINIVAL 10
F5-1 Pos. Ant. DX - Illuminaz. Cruscotto MINIVAL 7,5
F6-1 Pos. Ant. SX MINIVAL 7,5
F7-1 Pos. Post + Luce Targa MINIVAL 7,5
F8-1 Stop MINIVAL 7,5
F9-1 Retromarcia / Cicalino MINIVAL 7,5
F10-1 MINIVAL
F11-1 Luce Cabina - Antifurto MINIVAL 7,5
F12-1 Emergenza Frecce MINIVAL 15
F13-1 Emergenza Frecce - Devio Guida MINIVAL 15
F14-1 Centr. Antiribaltamento MINIVAL 7,5
F15-1 Finecorsa MINIVAL 7,5
F16-1 EV Stab.-Oscill.- EVPA -EVPB -EVMP MINIVAL 15
F17-1 Display - ECU MINIVAL 7,5
F18-1 Centr. Trasmissione Sauer MINIVAL 15
F19-1 Joystick - EVS-EVSS-EVB-EVT MINIVAL 10
F20-1 Spia Batteria - Sedile - Antifurto MINIVAL 7,5

RELE' R_M Relè Principale [Main] MAXI 50 [NA]

R_N Relè Marcia Folle [Neutral] MINI 30 [NA]
R_Fr Relè Freccie MINI 42/46 W
R_RC_ST Relè Start - Motore Avviamento [RC] MICRO 30 [NA]
R_RC_ST Relè Start - Candelette [RC] MICRO 20 [NA]
R_RC_STOP Relè Stop [RC] MICRO 20 [NA]
R_Antir Relè Antiribaltamento [RC] MICRO 20 [NA]
R_Ac_Eva Relè Evaporatore [AC] MICRO 20 [NA]
R_Ac_EC Relè Elettroventola - Compressore MICRO 30 [NA]

CRUSCOTTO

JB2 Pos. Funzione Fusibile Ampere

F1-2 Ventilatore Cabina UNIVAL 7,5

F2-2 Tergi / Lavavetri UNIVAL 7,5
F3-2 Presa Testa / Idr. Post./ Verricello UNIVAL 15
F4-2 Girofaro UNIVAL 7,5
F5-2 Fari Lavoro UNIVAL 20
F6-2 Autoradio - Accendisigari UNIVAL 10
Disegno Foglio Descrizione
Telescopico 30.17
20002.24.04.04 1/1 Cruscotto - Disp. Interruttori & Pulsanti
Cruscotto Standard Sx Cruscotto Optional Sx
Emergenza

Spia Folle

Led Antif.
Lavavetri
Ventola

Post.
I / II

Stab. /Oscil.

FariLavoro
Girofaro

C.A.A.
Abilit.

Pos. /
Fari

Cruscotto Standard Dx
Freno Mano

Stab. Dx +/-
Stab. Sx +/-
Escl. Antir.

Cruscotto Optional Dx
Oscillaz. +/-
Cruscotto Optional Dx - Basso
Benna Misc.
Presa Testa

Idraulica
Presa

Post.
Disegno Foglio Descrizione
Telescopico 30.17
20001.24.04.04 1/1 Cabina M1

FA_1 FP CAB_1
D1 - FF D2 - FF D3 - FF
3 2 1 3 2 1 3 2 1

6 5 4 6 5 4 6 5 4

9 8 7 9 8 7 8 7

11 10 12 11 10
EV_STAB
14 13
FA_2 D6 - FF
D4 - FF 3 2 1

3 2 1 6 5 4

6 5 4 8 7

8 7

MOT_1 MOT_2 EVBR_1

A1 - FF A2 - FF A3 - FF
3 2 1 3 2 1 3 2 1

5 4 6 5 4 6 5 4

9 8 7 9 8 7

12 11 10

15 13

JOYSTICK Presa Testa

EVBR_2
A4 - FF A5 - FF
A6 - FF
3 2 1 3 2 1 2 1

6 5 4 6 5 4 5 4
Disegno Foglio Descrizione
Telescopico 30.17
20001.24.04.04 1/1 Trasmissione Sauer M2

M2 Pin Funzione Col. Sez.

Power 28 Aliment. +12V R 1,5

42 Aliment. +12V L 1,5
15 Massa 0V RN 1,5
29 Massa 0V LN 1,5

Comune Analog 1 Sensor - V 1,5

14 Sensor + MG 1,5

Sensore Velocità Sensor -

Sensor +
17 Segnale RG 1

Temp. Max Sensor -

30 Temp. Alim. C 1
32 Segnale RH 1

Inching Sensor -
Sensor +
31 Segnale R 1

RS232C - Diagn. 13 Gnd RV 1

20 Txd CG 1
21 Rxd CH 1
Sensor +

Ingressi Movim. 4 1a Velocità CB 1

3 Indietro CR 1
2 Avanti CV 1

Uscite Movim. 6 EV_Indietro LR 1

7 EV_Avanti LV 1
8 EV_Com LN 1

22 EV_Idrostatica LB 1
9 EV_Com L 1

Ingresso Giri 16 Alternatore [W] RB 1

Filtro Giri [2,2uF] Alternatore [W] RB 1 M2_[16]

Massa RN 1 M2_[15]

RS232C - Diagn. Prolunga MM [SS-4] / FF [DB9F]

13 SS[3] SH 0,5 Pin. 5[D-SUBF9] Gnd Rs232

20 SS[1] M 0,5 Pin. 2[D-SUBF9] Txd Rs232

21 SS[2] B 0,5 Pin. 3[D-SUBF9] Rxd Rs232

14 SS[4] V 0,5 Pin. 9[D-SUBF9] Sensor + Rs232

Disegno Foglio Descrizione
Telescopico 30.17
20002.20.02.04 1/1 Cruscotto M3

INT_1 INT_2 INT_3

D1 - FM D2 - FM D3 - FM
3 1 3 1 3 1

6 4 6 4 6 4

9 7 9 7 9 7

12 10 12 10

15 13

DEVIO_L DEVIO_M CAB_2

D4 - FM D5 - FM D6 - FM
3 1

3 1 6 4

6 4 3 1 9 7

9 7 6 4 12 10
 Disegno Foglio Descrizione
Telescopico 30.17
20002.20.02.04 1/1 Spie / Strumentazione M4

Pin Funzione T Spia Colore

M4 - FF 1
2 Freccie + Lamp 8 AB
3 Illum. cruscotto + Luci Pos. G
4 Candelette Pos. + Lamp 21 M
4 1 5 Pos. 12V da F17-1 + RN
6
8 5 7 Candelette Neg. - MN
8 Abbaglianti + Lamp 20 VN
12 9 9 Strum. H2O - BN
10
16 13 11 Strum. RPM + BR
12 Neg. Massa - N
20 17 13 H2O 100°C - Lamp 9 B
14 Batteria - Lamp 11 HR
24 21 15 Liv. Min. Olio Trasm. - Lamp 18 HL
16 Strum. Carb. - SN
Lato Cavo 17 Press. Olio - Lamp 12 H
18 Press. Imp. Freni - Lamp 13 HG
19 Allineamento Ant. - Lamp 16 ZR
20 Ecu Alarm - Lamp 19 CV
21 Liv. Olio Freni - Lamp 14 HZ
22 Filtro Olio Intas. - Lamp 15 HV
23 Allineamento Post. - Lamp 17 ZV
24 Ris. Carb. - Lamp 10 S

NB : Lamp 7 ==>>> Allarme Generale H2O Lamp. 9

Batteria Lamp. 11
Press. Olio Lamp. 12
Press. Imp. Fr. Lamp. 13

Lamp.7 Lamp.8

Lamp.1
Lamp.9
0

Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp. Lamp.
11 12 13 14 15 16 17 18 19 20 21
Disegno Foglio Descrizione
Telescopico 30.17
20001.31.03.04 1/1 Controllore M5

M5 Pin Funzione Numero Col. Sez. Pol.

Power 1 Alimentazione Controllore [12V] Pin. R 1

2 Massa [0V] Pin. RN 1
3 Pin. R 1,5
4 Pin. RN 1,5

Ingressi 5 Centr. Antirib. - Allarme [NC] Pin. I1 L 0,5

6 PB - Esclusione Antirib. Pin. I2 LB 0,5
7 PB - Freno a Mano [NC] Pin. I3 LS 0,5
8 DG - Avanti Pin. I4 LV 0,5
9 DG - Indietro Pin. I5 LR 0,5
10 FC - Stabilizzatore Alto DX Pin. I6 LN 0,5
11 FC - Stabilizzatore Basso DX Pin. I7 C 0,5
12 FC - Stabilizzatore Alto SX Pin. I8 CB 0,5
13 FC - Stabilizzatore Basso SX Pin. I9 CH 0,5
14 FC - Sedile Pin. I10 CV 0,5
15 FC - Braccio Rientrato Pin. I11 CR 0,5
16 FC - Braccio Abbassato Pin. I12 CZ 0,5
17 PB - B1 Joystick - Soll. / Brand. Pin. I13 CN 0,5
18 PB - B2 Joystick - II Stilo/ Attac. Pin. I14 MB 0,5
19 FC - Abilit. Salita [NC] Pin. I15 MS 0,5
20 FC - Abilit. Rientro Braccio [NC] Pin. I16 MH 0,5
21 Centr. Estensimetro - Allarme [NC] Pin. I17 ML 0,5
22 PB - Radiocomando Pin. I18 VG 0,5
23 PB - Verricello Pin. I19 VM 0,5
24 Radiocomando [Pin 31]- Flow Pin. I20 RL 0,5

Uscite 30 Massa [Comune Q1-Q2] ZB 1,5 - 0V

31 Spia M4 - Ecu Alarm [0V] Q1 ZV 1 - 0V
32 Centr. Antirib. - IS [0V] Q2 ZN 1 - 0V
33 Comune Q3-Q4 (Joystick AV-IND) ZR 1,5 JOY
34 EVSB Sollevamento Braccio [Prop] Q3 ZG 1 N.O.
35 EVSS Secondo Stilo Braccio [Prop] Q4 ZL 1 N.O.
36 Comune Q5-Q6 (Joystick SX-DX) VN 1,5 JOY
37 EVB Brandeggio Testa [Prop] Q5 VB 1 N.O.
38 EVT Attacchi Testa [Prop] Q6 VH 1 N.O.
39 F16-1 [Com. Q7-Q8-Q9-Q10-Q11-Q12] MG 1,5 +12V
40 EVP Messa in Pressione [12V] Q7 V 1,5 +12V
41 EVPA Parzializzatrice [12V] Q7 L 1,5 +12V
42 EVPA/EVPB Abilit. Stabiliz. [12V] Q8 G 1,5 +12V
43 EV Freno Negativo [12V] Q9 GL 1,5 +12V
44 Prima Veloc. Trasm.Sauer [12V] Q10 MN 1 +12V
45 Indietro Trasm. Sauer [12V] Q11 MR 1 +12V
46 Avanti Trasm. Sauer [12V] Q12 MV 1 +12V
47 +12V
48 +12V

Diagnostica 26 RJ_P3 - ECU[GND] GND BV 1 Rs232

27 RJ_P5 - ECU[TXD] TXD BH 1 Rs232

28 RJ_P6 - ECU[RXD] RXD BC 1 Rs232

Maschio 48P / SS-3 26 SS-3[GND] Pin. 5[D-SUBF9] V 0,5 Rs232

27 SS-2[TXD] Pin. 2[D-SUBF9] B 0,5 Rs232

Prolunga SS-3 / DB9F 28 SS-1[RXD] Pin. 3[D-SUBF9] M 0,5 Rs232

Disegno Foglio Descrizione
Telescopico 30.17
20001.23.04.04 1/1 Antifurto - Radiocomando - Aria Condizionata M6

M6 Pin Funzione Col. Sez.

Power 1 Alim. "30" [12V] R 1

2 Alim. "15" [12V] RN 1

3 Massa [0V] N 1
4 Spia Antifurto BN 1
5 Accensione In V 1
6 Accensione Out V 1

7 Freccia SX G 1

8 Freccia DX G 1

9 Pulsante Porte
10 Pulsante Cofano
11 Out Alzavetri
12 Frizione Compr. AC RN
Disegno Foglio Descrizione
Telescopico 30.17
20001.24.04.04 1/1 Radiocomando Autec M7

M7
FF
Pin Funzione C Sez.

1 Batt + R 1,5
25 17 9 1 2
3
26 18 10 2 4 EVSB - Sollevamento Braccio LN 1
5 EVSP - Enable Testa CG 1
27 19 11 3 6
7 EVT - Testa RG 1
28 20 12 4 8
9
29 21 13 5 10 EVB- Brandeggio CN 1
11
30 22 14 6 12
13 EVSS - II Sfilo LB 1
31 23 15 7 14
15
32 24 16 8 16
17
Lato pin 18
19
20
21
22
23 Stop RH 1
24
25
26
27
28 Start RB 1
29
30 Clacson L - ZN 1
31 Flow - M5[24] RV 1
32 Batt + V 1,5
Disegno Foglio Descrizione
Telescopico 30.17
20001.24.04.04 1/1 Interfaccia Selettore Verricello-Radiocomando M8

M8
FF
Pin Funzione Connessione C

1 PB Radiocomando M5_[22 - I18] VG

3 2 1 2 PB Verricello M5_[23 - I19] VM
3 Radiocomando [Pin 31]- Flow M5_[24 - I20] RL
6 5 4 4 Pressione Olio Motore M4_[17] H
M1_A1[1] H
Lato Pin 5 EVD [+12V] M1_A5[1] H
6 EVS [Relè Antirib.] M1_A5[4] C
Disegno Foglio Descrizione
Telescopico 30.17
20001.24.04.04 1/1 Interfaccia Selettori Radiocomando - Verricello M9

M9
FF
Pin Funzione C Sez. Connessione

1 In +12V M 1 M6_[5]
3 2 1 2 Out +12V ML 1 M6_[6]
3 PB Radiocomando R 1 M8_[1]
6 5 4 Batt + [Autec] R 1,5 M7_[1]
4 Presa Testa [+12V] MB 1 M8_[5]
9 8 7 5 Clacson L- ZN 1 M7_[30]
6
Lato Pin 7 PB Verricello CB 1 M8_[2]
8 EVD [+12V] L 1,5 M8_[5]
9 EVS [Relè Antirib.] G 1,5 R_Antir_[30]
Disegno Foglio Descrizione
Telescopico 30.17
20002.20.02.04 1/1 Devio Guida - Cablaggio

DEVIO_L
D4 - MF Pin Funzione Colore Sez.

1 Comune Luci da Interruttore Bianco/Nero e Nero(1,5mm2)

3 2 1 2 Luci Anabbaglianti Giallo
3 Luci Abbaglianti Bianco
6 5 4 4 Carico Rele' Freccie Nero/Bianco/Verde
5 Freccia Sx Nero/Bianco
9 8 7 6 Freccia Dx Nero/Verde
7 Comune Tergi Rosso/Bianco/Bianco
Lato Cavo 8 I-II-C Blu e Nero(1mm2) e Nero/Giallo/Giallo
9 Lavavetri Grigio

DEVIO_M
D5 - MF Pin Funzione Colore Sez.

1 Comune Rosso e Blu

3 2 1 2 Folle Bianco
3 Avanti Blu/Giallo
6 5 4 4 Retro Bianco/Verde
5 Marcia Lenta Grigio
Lato Cavo 6 Clacson Marrone
Disegno Foglio Descrizione
Telescopico 30.17
20008.31.03.04 1/1 Fanali Anteriori - Cablaggio

FA_1
Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.
D1 - MM
1 +12V Aa B 1 M
2 Segnale NPN Aa A 1 S
3 1 3 +12V St_Dx 2 1 C
4 Stab. Alzato St_Dx 3 1 V
6 4 5 Stab. Abbassato St_Dx 4 1 A
6 +12V St_Sx 2 1 CN
9 7 7 Stab. Alzato St_Sx 3 1 Z
8 Stab. Abbassato St_Sx 4 1 L
12 10 9 Sensore Velocità Sauer P14 1 1 R
10 Sensore Velocità Sauer P17 3 1 H
Lato Cavo 11 Sensore Velocità Sauer P1 4 1 N
12

FA_2
Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.
D4 - MM
1 Anabbaglianti Dx 2 10 1,5 R
2 Abbaglianti Dx 3 10 1,5 L
3 1 3 Posizione Dx 4 10 1 G
4 Freccia Dx 5 10 1 B
6 4 5 Anabbaglianti Sx 2 10 1,5 S
6 Abbaglianti Sx 3 10 1,5 Z
9 7 7 Posizione Sx 4 10 1 GV
8 Freccia Sx 5 10 1 HN
Lato Cavo 9

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1 Fanale Anteriore Dx 1 Massa M16/F8 1,5 N

C2 Fanale Anteriore Sx 1 Massa M16/F8 1,5 N
C3 Allin. Anteriore C Massa M16/F8 1 N
C4 Stabilizzatore Dx 1 Massa M16/F8 1 N
C5 Stabilizzatore Sx 1 Massa M16/F8 1 N
C6
C7
C8

Legenda Connettori Pin Marca Codice

D1 Interfaccia U.C. - 1 12M Mate N-Lock

D4 Interfaccia U.C. - 2 9M Mate N-Lock
C1 Fanale Anteriore Dx 6F Deutsch
C2 Fanale Anteriore Sx 6F Deutsch
C3 Allin. Anteriore 3F Deutsch
C4 Stabilizzatore Dx 4F Deutsch
C5 Stabilizzatore Sx 4F Deutsch
C6 Sensore Velocità Sauer 4F Binder
O1 Occhiello Massa BM M16/F8
Disegno Foglio Descrizione
Telescopico 30.17
20009.31.03.04 1/1 Fanali Posteriori - Cablaggio

FP
D2 - MM Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

1 Posizione Dx 2 5/58 1 G
3 1 2 Stop Dx 3 6/54 1 RN
3 Freccia Dx 4 4R 1 B
6 4 4 Retromarcia Dx
5 Posizione Sx 2 7/58L 1 GN
9 7 6 Stop Sx 3 1 R
7 Freccia Sx 4 1L 1 H
12 10 8 Luce Targa 2 1 GV
9 Cicalino 2 1 Z
15 13 10 +12V Ap B 1 M
11 Segnale NPN Ap A 1 S
Lato Cavo 12 +12V Br 2 1 MN
13 Braccio Rientrato Br 3 1 V
14 Braccio Abbassato Br 4 1 L
15

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1 Fanale Posteriore Dx 1 Massa M16/F8 1 N

C2 Fanale Posteriore Sx 1 Massa M16/F8 1 N
C3 Luce Targa 1 Massa M16/F8 1 N
C4 Cicalino 1 Massa M16/F8 1 N
C5 Allin. Posteriore C Massa M16/F8 1 N
C6 Braccio Rientr. e Abbas. 1 Massa M16/F8 1 N
C7 Presa Rimorchio (Opt.) 3/31 Massa M16/F8 1 N
C8

Legenda Connettori Pin Marca Codice

D2 Interfaccia U.C. - 1 15M Mate N-Lock

C1 Fanale Posteriore Dx 4F Deutsch
C2 Fanale Posteriore Sx 4F Deutsch
C3 Luce Targa 2F Deutsch
C4 Cicalino 2F Deutsch
C5 Allin. Posteriore 3F Deutsch
C6 Braccio Rientr. e Abbas. 4F Deutsch
C7 Presa Rimorchio (Opt.) 6F Deutsch
O1 Occhiello Massa BM M16/F8
Disegno Foglio Descrizione
Telescopico 30.17
20010.08.04.04 1/1 Cabina - Cablaggio

CAB_1 [M1] Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

D3 - MM 1 Luce Cabina 1 1 R
2 +12V FC Sedile 5 1 M
3 FC Sedile 2 1 GV
3 1 4 Livello Olio Freni 6 1 B
5 Massa LC / LOF 4 1 N
6 4 6 Strumento Carburante 3 1 S
7 Spia Riserva Carb. 2 1 A
9 7 8 Massa Carburante 1 1 H
9
Lato Cavo

Legenda Connettori Pin Marca Cod. Terminale

C1 Interfaccia Cabina 6F MTA Faston 6,3 F

C2 Serbatoio Carburante 3F Cobo Faston 6,3 F
C3
C4
C5
C6
C7
C8

CAB_2 [M3] Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

D6 - MF 1 Tergi Posteriore 2 1
2 Lavavetri Anteriore 2 1
3 Lavavetri Posteriore 2 1
3 1 4 Girofaro 2 1
5 Fari Lavoro Anteriori 2 2,5
6 4 6 Fari Lavoro Posteriori 2 2,5
7
9 7 8
9
12 10 10
11
Lato Cavo 12

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1 Tergi Posteriore 1 Massa M16/F8 1 N

C2 Lavavetri Anteriore 1 Massa M16/F8 1 N
C3 Lavavetri Posteriore 1 Massa M16/F8 1 N
C4 Girofaro 1 Massa M16/F8 1 N
C5 Fari Lavoro Anteriori 1 Massa M16/F8 2,5 N
C6 Fari Lavoro Posteriori 1 Massa M16/F8 2,5 N
Disegno Foglio Descrizione
Telescopico 30.17
20011.31.03.04 1/1 Stabilizzatori - Cablaggio

EV_STAB
D6 - MM Pin Funzione C1 C2 C3 C4 C5 C6 C7 C8 Lc Lg Dg Sez. Col.

1 Evp A 2 1 B
3 1 2 Evp B 2 1 H
3 Stab SX + 2 1 A
6 4 4 Stab SX - 2 1 V
5 Stab DX + 2 1 S
9 7 6 Stab DX - 2 1 G
7 Oscillazione + 2 1 M
12 10 8 Oscillazione - 2 1 Z
9
Lato Cavo 10
11
12

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1 Evp A 1 Massa 1 N
C2 Evp B 1 Massa 1 N
C3 Stab SX + 1 Massa 1 N
C4 Stab SX - 1 Massa 1 N
C5 Stab DX + 1 Massa 1 N
C6 Stab DX - 1 Massa 1 N
C7 Oscillazione + 1 Massa 1 N
C8 Oscillazione - 1 Massa 1 N

Legenda Connettori Pin Marca Codice

D6 Interfaccia U.C. - 1 12M Mate N-Lock

C1 Evp A 3P Aeco
C2 Evp B 3P Aeco
C3 Stab SX + 3P Aeco
C4 Stab SX - 3P Aeco
C5 Stab DX + 3P Aeco
C6 Stab DX - 3P Aeco
C7 Oscillazione + 3P Aeco
O1 Oscillazione - 3P Aeco
Disegno Foglio Descrizione
Telescopico 30.17
20012.31.03.04 1/1 Motore Prolunga Segnali - Cablaggio

MOT_1 Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.

A1 - MM 1 Pressione Olio Motore 1 1 M

2 Contagiri ST (W) 2 1 BN
3 Batteria (D+) 3 1 H
3 1 4 Pressione Imp. Freni 4 1 LN
5 Ev Freno negativo 5 1 S
6 4 6
7
9 7 8
9
12 10 10
11
Lato Cavo 12

MOT_2
Pin Funzione C1 C2 C3 C4 C5 C6 C7 Lc Lg Dg Sez. Col.
A2 - MM
1 Temp. Massima Motore (Sauer) 1 1 C
2 Temp. Massima Motore (Sauer) 2 1 C
3 1 3 EV Avanti 3 1 R
4 Comune 4 1 MN
6 4 5 EV Indietro 5 1 L
6 Comune 6 1 V
9 7 7 EV Idrostatica Sauer Pin 22 7 1 Z
8 Comune Sauer Pin 9 8 1 Z
12 10 9 Livello Minimo Olio Idraulico 1 1 R
10 H2O 100°C 2 1 B
15 13 11 Temp. H2O ST 3 1 N
Cont. Maschio 12 EV Gasolio 4 1 GV
Lato Cavo 13 Arricchitore 5 1 G
14 Frizione Compressore AC 6 1,5 R
15 Olio Filtro Intasato 7 1 A

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1
C2
C3
C4
C5
C6
C7
C8

Legenda Connettori Pin Marca Codice

A1 Interfaccia U.C. - 2 12M Mate N-Lock

A2 Interfaccia U.C. - 2 15M Mate N-Lock
C1 Motore_1 8F Deutsch
C2 Motore_2 8F Deutsch
C3 Motore_3 8F Deutsch
Disegno Foglio Descrizione
Telescopico 30.17
20013.28.01.04 1/1 Motore Prolunga Potenza - Cablaggio

POWER P1
P1 Funzione C1 Lc Lg Dg Sez. Col.

A Motorino Avviamento A 364cm 4 H

A B B Candelette B 364cm 4 M

Cont. Maschio
Lato Cavo

Connettori Comuni Pin Funzione Dest. Sez. Col.

Legenda Connettori Pin Marca Codice

P1 Interfaccia U.C. PF MTA 4440300

C1 Motore MTA 4440400
Disegno Foglio Descrizione
Telescopico 30.17
20014.15.04.04 1/3 Motore DEUTZ - Cablaggio

ENG_1 Pin Funzione C1 C2 C3 C4 C5 Lc Lg Dg Sez. Col.

MM 1 Pressione Olio Motore 1 1 M

2 Contagiri ST (W) 1 1 BN
3 Batteria (D+) 1 1 H
4 3 2 1 4 Pressione Imp. Freni 2 1 LN
5 Ev Freno negativo 2 1 S
5 6 7 8 6
7
Lato Cavo 8

ENG_2 Pin Funzione C6 C7 C8 C9 Lc Lg Dg Sez. Col.

MM 1 Temp. Massima Motore (Sauer) 1 1 C

2 Temp. Massima Motore (Sauer) 2 1 C
3 EV Avanti 1 1 R
4 3 2 1 4 Comune 2 1 MN
5 EV Indietro 1 1 L
5 6 7 8 6 Comune 2 1 V
7 EV Idrostatica Sauer Pin 22 1 1 Z
Lato Cavo 8 Comune Sauer Pin 9 2 1 Z

ENG_3 Pin Funzione C C C C C C C Lc Lg Dg Sez. Col.

10 11 12 13 14 15 16

MM 1 Livello Minimo Olio Idraulico 2 1 R

2 H2O 100°C Spia 1 1 B
3 Temp. H2O Strumento 2 1 N
4 3 2 1 4 EV Gasolio pompa iniezione 2 1 GV
5 Arricchitore 2 1 G
5 6 7 8 6 Frizione Compressore AC 1 1,5 R
7 Olio Filtro Intasato 3 1 A
Lato Cavo 8

Connettori Comuni Pin Funzione Dest. Sez. Col.

C4 Pressione Imp. Freni 1 Massa M16/F10 1 N
C5 Ev Freno negativo 1 Massa M16/F10 1 N
C10 Livello Minimo Olio Idraulico 1 Massa M16/F10 1 N
C13 EV Gasolio pompa iniezione 1 Massa M16/F10 1 N
C14 Arricchitore 1 Massa M16/F10 1 N
C16 Olio Filtro Intasato 1 Massa M16/F10 1 N
 Disegno Foglio Descrizione
Telescopico 30.17
20014.31.03.04 2/3 Motore Potenza DEUTZ - Cablaggio

Pin Funzione C1 C2 Lc Sez. Col.

Femmina Femmina
1 Prolunga Alternatore Mot. Avv. 1 1 48cm 16 R

Maschio
Pin Funzione C3 C4 Lc Lg Dg Sez. Col.

A Motorino Avviamento 1 130cm 4 H

A B B Candelette 1 130cm 4 M

Cont. Maschio
Lato Cavo

Connettori Comuni Pin Funzione Dest. Sez. Col.

Legenda Connettori Pin Connettore Cod. Terminale

C1 Alternatore / Mot. Avv. Occhiello M16/F10

C2 Alternatore / Mot. Avv. Occhiello M16/F8
C3 Magnete Motorino Avv. Faston Dent. 6,3F
C4 Candelette Faston 9,5F
Disegno Foglio Descrizione
Telescopico 30.17
20014.31.03.04 3/3 Motore DEUTZ - Connettori

Connettori
Descrizione Connettore Tipo Marca Codice

ENG1 Motore 1 8M Plug Deutsch DT048P

ENG2 Motore 2 8M Plug Deutsch DT048P
ENG3 Motore 3 8M Plug Deutsch DT048P
C1 Pressione Olio Motore 2F Plug AMP 2P 4420900
C2 Contagiri ST (W) 1F Plug Faston Dent. 6,3F
C3 Batteria (D+) 1F Plug Occhiello F5
C4 Pressione Imp. Freni 1F Plug Faston 6,3F
C5 Ev Freno negativo 3F Plug Aeco Mod.12 3P
C6 Temp. Massima Motore (Sauer) 2F Plug Imel F22713
C7 EV Avanti 2F Plug AMP 2P 4420900
C8 EV Indietro 2F Plug AMP 2P 4420900
C9 EV Idrostatica 2F Plug AMP 2P 4420900
C10 Livello Minimo Olio Idraulico 2F Plug SuperSeal 2P Mta
C11 H2O 100°C Spia /Temp H2O 2F Plug AMP 2P 4420900
C12
C13 EV Gasolio pompa iniezione 2F Plug AMP 2P 4420900
C14 Arricchitore 2F Plug Mta 4410180
C15 Frizione Compressore AC 1F Faston 6,3F
C16 Olio Filtro Intasato 4f Aeco Mod.12 4P
Disegno Foglio Descrizione
Telescopico 30.17
20015.31.03.04 1/1 Joystick - Cablaggio SAUER

JOYSTICK

A4 - MM
Pin Funzione DB25M Connessione Colore

1 +12V 3-10-15-16 F19-1 Viola-Verde

3 1 Bianco/Giallo
Giallo/Marrone
6 4 2 Massa - Schermo 22 Marrone/Blu
3 P1 6 M5_P17 - I13 Rosa
Lato Cavo 4 P2 19 M5_P18 - I14 Bianco/Rosa
5 Avanti - Indietro 8 M5_P33 - Q3/Q4 Rosso
6 Sinistra - Destra 7 M5_P36 - Q5/Q6 Blu
Disegno Foglio Descrizione

20016.31.03.04 1/1 EV Braccio - Cablaggio

EVBR_1
A3 - MM Pin Funzione C1 C2 C3 C4 C5 Lc Lg Dg Sez. Col.

1 +12V EVSB 2 1 S
3 1 2 EVSB 1 1 L
3 +12V EVSS 2 1 R
4 EVSS 1 1 BN
5 +12V EVB 2 1 A
9 7 6 EVB 1 1 C
7 +12V EVT 2 1 M
Lato Cavo 8 EVT 1 1 HN
9 EVP Messa in Pressione 1 1 V

EVBR_2
A6 - MM Pin Funzione C6 C7 Lc Lg Dg Sez. Col.

1 +12V 4 1 V
3 1 2 Abilitazione Salita Braccio 1 1 H
3 Braccio FC1_Pin2 (Opt.) 2 1
6 4 4 +12V 4 1 G
5 Abilitazione Rientro 1 1 B
Cont. Maschio 6 Braccio FC2_Pin2 (Opt.) 2 1
Lato Cavo

Connettori Comuni Pin Funzione Dest. Sez. Col.

C1 EVSB 3 Massa M16/F8 1 N

C2 EVSS 3 Massa M16/F8 1 N
C3 EVB 3 Massa M16/F8 1 N
C4 EVT 3 Massa M16/F8 1 N
C5 EVP Messa in Pressione 2 Massa M16/F8 1 N
C6 Abilitazione Salita Braccio 3 Massa M16/F8 1 N
C7 Abilitazione Rientro 3 Massa M16/F8 1 N
C8

Legenda Connettori Pin Marca Codice

A3 Interfaccia U.C. - 1 9M Mate N-Lock

A6 Interfaccia U.C. - 2 6M Mate N-Lock
C1 EVSB 4F Amp
C2 EVSS 4F Amp
C3 EVB 4F Amp
C4 EVT 4F Amp
C5 EVP Messa in Pressione 3F Aeco
C6 Abilitazione Salita Braccio 4F Amp
C7 Abilitazione Rientro 4F Amp
O1 Occhiello Massa BM M16/F8
Disegno Foglio Descrizione
Telescopico 30.17
20017.21.04.04 1/1 Presa di Testa - Cablaggio

PRESA di TESTA

A5 - MM
Pin Funzione Presa di Testa Connessione C

1 EVD [+12V] 1 H
3 2 1 2 Massa 2 N
3 Allarme Estensimetro 3 M5_P21 - I17 ML
6 5 4 4 EVS [Relè Antirib.] 4 C
5
Lato Cavo 6
Disegno Foglio Descrizione
Telescopico 30.17
20020.24.04.04 1/1 Selettore Verricello - Cablaggio

JB2 - F3-2

Centr. Antiribalt. - PIN 8

Interruttore Selettore 0-1 Uscita Allarme
[+12V Presa Testa] [Verricello]

R_Antirib.

Centr. Antiribalt. - PIN 5

Massa

2 5 6

M8 - MM

M8
FF
Pin Funzione Connessione C

1
3 2 1 2 PB Verricello M5_[23 - I19] H
3
6 5 4 4
5 EVD [+12V] M1_A5[1] H
Lato Pin 6 EVS [Relé Antirib.] M1_A5[4] C
 Disegno Foglio Descrizione
Telescopico 30.17
20021.24.04.04 1/1 Selettore Radiocomando - Verricello - Cablaggio

JB2 - F3-2
Clacson

Selettore 0-1 Selettore 0-1 Interruttore

[Radioc.] [Verricello] [+12V Presa Testa]

1 2 3 4 5 7 9 8

M9 - MM

M9
FF
Pin Funzione C Sez. Connessione

1 In +12V M 1 M6_[5]
3 2 1 2 Out +12V ML 1 M6_[6]
3 PB Radiocomando R 1 M8_[1]
6 5 4 Batt + [Autec] R 1,5 M7_[1]
4 Presa Testa [+12V] MB 1 M8_[5]
9 8 7 5 Clacson L- ZN 1 M7_[30]
6
Lato Pin 7 PB Verricello CB 1 M8_[2]
8 EVD [+12V] L 1,5 M8_[5]
9 EVS [Relè Antirib.] G 1,5 R_Antir_[30]
Disegno Foglio Descrizione
Telescopico 30.17
20022.24.04.04 1/1 Aria Condizionata - Cablaggio

M6 - MM [Pin 5-6]
JB1 - F4-P

R_Ac_Eva

B Selettore 0-1-2

JB1 - F5-P Pressostato

R_Ac_EC

M1 - A2 [14]
Elettroventola
Frizione
Condensatore
Compressore
Chapter 6 - System diagrams 131

6.2 HYDRAULIC SYSTEM

Appendix 1

PERSONNEL BASKET

In this chapter

• THE MANUFACTURER
• IDENTIFICATION OF THE EQUIPMENT
• DECLARATION OF CONFORMANCE /ATTACHED DOCUMENTS
• COMPOSITION
• TECHNICAL DATA
• SIGNS
• DESCRIPTION OF THE CONTROLS
• DAILY CHECKS
• SAFETY REGULATIONS
• PROHIBITIONS
• MAIN RULES FOR CORRECT USE
• USE OF THE PERSONNEL BASKET
• OBLIGATORY SAFETY REGULATIONS
• SAFETY DEVICES
• OBLIGATORY SAFETY REGULATIONS FOR OPERATORS IN THE BASKET
• USING THE BASKET AS A CONTAINER
• BASKET RECALL USING MANUAL SYSTEM
134 Appendix 1 - Personnel basket

A1.1 THE MANUFACTURER

The equipment described in this chapter is manufactured

exclusively by:

FARESIN HAULOTTE S.p.A.

Via Gombe, 21
36016 Thiene (VI) - ITALIA
Tel. + 39 0445 343 511
Fax + 39 0445 343 555

A1.2 IDENTIFICATION OF THE

EQUIPMENT

A1.2.1 NAME

The equipment described in this chapter is a BASKET model

D30170028A

A1.2.2 IDENTIFICATION PLATES

h
The identification data for the basket are permanently printed
together with the “CE” marking on a plate riveted to the point
indicated in the figure.
Details on the technical characteristics of the equipment
follow.

A1.3 ATTACHED DOCUMENTS

h

• Declaration of conformance.
• User’s guide to the radio control
• Copiable form, to be filled in at each inspection (form
“E”, valid only for Italian legislation).
h
Appendix 1 - Personnel basket 135
A1.4 COMPOSITION 3 6

1) Right side.
2) Left side.
3) Points for attaching safety harness (6 points)
1 4 2
4) Access door.
5) Monoblock steel structure.
6) Radio control.

i 5
• The weight of the load is measured by means of a
load cell applied to a beam on the platform placed in a
sensitive position. The system is calibrated by the
Manufacturer during the commissioning stage.
• The maximum load capacity for the basket is 200
kg; if this weight is exceeded the control system locks
the manual control until normal working conditions are
restored.

A1.5 TECHNICAL DATA

A1.5.1 DIMENSIONS AND CAPACITY

Max. capacity 200 kg

Number of persons max.2

200 Kg
136 Appendix 1 - Personnel basket

A1.5.2 TRANSPORTATION – LIFTING THE

PLATFORM

Transportation by means of forklift

h

Lifting by means of ropes

To lift the platform use the sling points for the safety harness
located in the four corners of the basket (1). h
The total weight of the platform is indicated on its identification 1
plate.
Avoid sudden manoeuvres when depositing the platform on
the ground.

A1.5.3 ENVIRONMENTAL WORKING

CONDITIONS

The platform has not be designed or built for use in confined

spaces or in corrosive and/or explosive atmospheres.

A1.5.4 INTENDED USE OF THE BASKET

The basket described in this manual must only be used with

appropriately equipped FARESIN-HAULOTTE machines.
While the basket is in use there must always be at least two
persons present, one of which must remain on the ground.

A1.5.5 PROHIBITED USE

It is prohibited for one person alone to use the basket; one

operator qualified to operate telescopic elevators must remain
on the ground.
It is prohibited to use the basket to transfer persons from
one height to another.
Appendix 1 - Personnel basket 137
A1.6 SIGNS

A1.6.1 SAFETY SIGNS

1
1) Always wear the harness
2) Do not use the basket unless the machine is on flat ground
3) Do not use the basket if it is not level
4) Do not use the basket when wind velocity exceeds 40
km/h
5) Do not climb onto the rail barrier; always remain in a
stable position on the floor.
6) Beware of crushing against overhead elements
7) Beware of electric power lines 2 3 4 5
1
8) Do not exceed the maximum capacity of 200 kg (persons
and things).
9) Always stow the radio control in its holder 9
10) Check the battery level before starting work 6

11) Do not exceed a thrust force greater than 40 kg on the

side of the basket
200 Kg

! 8
The signs listed above must be applied to the basket 10
before starting any operation. 7

Positioning the signs

The signs are applied to a metal panel on the inside of the
basket in the vicinity of the radio control holder. h

A1.6.2 SERVICE SIGNS A B

A) Manual emergency pump for retracting and lowering the
boom.
B) Sling point for lifting.

Positioning the signs

Sign “A” see photo
Sign “B” at the four lifting points (1) in the basket
h
1

A
138 Appendix 1 - Personnel basket

A1.7 DESCRIPTION OF THE CONTROLS

7 8
A1.7.1 DESCRIPTION OF CONSOLE

The controls are all grouped in an ergonomic plastic console

which transmits signals by means of radio waves.
The receiver which interfaces with the electrical system, the 5 6
battery charger and the enabling selectors are installed inside
the operator’s cab; these parts are described below.

!
The console must always remain in its seat while the
basket is in use

1-2-3-4 Not used

For manufacturer’s use only. 1 2 3 4

5 Vertical movement joystick

Pos. a - Lever forward = boom down
Pos. b - Lever back = boom up
Pos. c - lever to the left = fork tilt down
Pos. d - lever to the right = fork tilt up
a
6 Extend joystick
Pos. a - Lever forward = extensions slide out
c 5 d
Pos. b – Lever back = extensions retract
Pos. c – Lever left = pressure quick connection on the end of
the boom
b
Pos. d – Lever right = pressure quick connection on the end
of the boom

7 Radio control activated indicator light -

Green
The light should come on when you turn the ignition key.
If the battery is low the light starts to flash.

8 Battery indicator light - Red a

This light comes on when the battery is dead and the green
light (7) goes off simultaneously.
c 6 d

b
Appendix 1 - Personnel basket 139
9 Ignition key
Pos. 0 = Feed OFF
Pos. 1 = Feed ON (light 7 ON).
The key is enclosed in a plastic shell which protects it against
bumps which could snap it when it is inserted.

10 Activation push button

After turning the key (9) to position 1, press the button to
activate the radio control. 9
10
The first time it is switched on and then every time the button
is pressed, the machine’s horn emits an acoustic signal.

11 Diesel motor start push button

After turning the key (9) to position 1 and activating the radio
control by pressing the button (10), press the button to start
the diesel motor.
The same button is used as an acoustic signal once the motor
is running.
12
12 Stop push button - Red
Press this button to stop the diesel motor and consequently
all movements.
The push button is fitted with a mechanical positioning lock; 11
to release it rotate the metal ring in a clockwise direction
until it is freed.
140 Appendix 1 - Personnel basket

A1.7.2 REMOVING THE BATTERY

The battery is installed uncovered in a seat on the base of

the console.
To recharge the battery remove it and charge it using the
battery charger supplied with the machine.
To remove the battery simply press the side gently with your
thumb (1 photo A) then lift it out.
To replace the battery insert it in its seat with the side fitted
with electric contacts facing downwards (2) and exert a slight
pressure until it is fully in place (photo B).
2

1
A B

A1.7.3 WEIGHT CONTROL CENTRAL UNIT

If the weight on the basket exceeds 200 kg, an electronic

device inhibits all machine movements and signals the status
by lighting the red lamp (13).
The movements remain locked as long as the weight remains
over the maximum limit allowed; once the weight drops below
the operating limit, the movements are automatically restored.
14
The emergency push button (14) locks all the machine
movements while keeping the diesel motor running. 13
The button is fitted with a mechanical positioning lock; to
release it rotate the metal ring in a clockwise direction until it
is freed.
Appendix 1 - Personnel basket 141
A1.7.4 RECEIVER AND BATTERY CHARGER

The receiver (1) and the battery charger (2) are kept inside 1
the cab behind the driver’s seat. h
Two batteries are supplied, one to be inserted in the radio
control and one to be kept charged at all times so that it is
ready for use. 2
To remove the battery from the battery charger, press lightly
with your fingers on one side, then remove it.
To replace the battery insert it in its seat with the side fitted
with electric contacts facing downwards (2) and exert a slight
pressure until it is fully in place (photo B).

i
For further details see the attached radio control
manual.

A1.7.5 ENABLING CONTROLS

In order to use the radio control enable it firstly by means of

a control located on the cab’s dashboard.
Selector “A” = enable
Selector “B” = for selecting the modes of use for the radio
control with the various accessories which can be applied to
the machine.

A – Enabling selector with two fixed positions

Left pos. = enable radio control
Right pos. = disable radio control and enable joystick in the
cab.

!
When the selector is turned to the left, the key may be
removed; when using the basket, remove the key and
hand it to the person in charge on the ground. A B

B – Mode selector
Left pos. = position for using the boom. The radio control
cannot be used.
Central pos. = position for using the winch (radio control
may be used)
Right pos. = position for using personnel basket (only with
radio control)
142 Appendix 1 - Personnel basket

A1.8 DAILY CHECKS

A1.8.1 BEFORE STARTING

• Inspect the equipment to ensure that it is clean and that

there are no damaged or missing parts
• Check that it is correctly secured to the accessory holder.

A1.8.2 BEFORE STARTING TO OPERATE

• Check that the controls and safety devices are in good

working order
• Check that the devices for emergency manoeuvres from
the cab are in good working order.
• Check the load control system by loading a weight
greater than the permitted capacity in the basket.

• Check the rollover protection system by extending the

telescopic boom without lifting it and check the lighting h
sequence of the LEDs on the instrument.
Appendix 1 - Personnel basket 143
A1.9 SAFETY REGULATIONS

When using the platform:

• Pay attention to the acoustic and luminous signals of the
rollover protection devices and levelling control.
• Watch for obstacles during vertical and horizontal
movements.
• Do not install equipment or guards that increase the
action of the wind on the platform.
• Do not use means that increase the reach or the
maximum reachable height.

Do not use the basket if even only one of the safety

devices is not working properly.

A1.10 PROHIBITIONS

It is prohibited to :
• move the machine with persons on the platform;
• lift persons on the platform if the machine has not been
stabilized;
• operate from the diver’s cab with persons on the
platform;
• operate without wearing the regulation safety harness;
• operate while the machine is not level;
• operate in conditions where the wind velocity exceeds
40 km/h.
144 Appendix 1 - Personnel basket

A1.11 MAIN RULES FOR CORRECT USE

• Check that the key-operated selector on the machine

dashboard is in the correct position for using the platform
and that the key is removed and handed over to the
person in charge.
• Check that the platform is correctly attached and secured
to the accessory holder by means of the safety pins.
• Check the electrical connections to the machine, ensure
that the wires are intact and that the connector is inserted
properly.
• Align the rear wheels.
• Stabilize the machine and basket so that they are
perfectly level.
• Ensure that the ground on which the machine is
positioned remains solid and stable even with a change
in ambient temperature.

Bearing characteristics of different ground

types
Loose ground, not compact, embankments .... 0-1 kg/cm2
Medium grain sand .................................... 2-2.5 kg/cm2
Gravel .......................................................... 3-4 kg/cm2
Clayey ground .............................................. 2-4 kg/cm2
Rocky ground ........................................... 10-15 kg/cm2
Compact rock ........................................... 15-30 kg/cm2

i
The above characteristics are only examples and could
vary from ground to ground, and depending on humidity
conditions and ambient temperature. h
• Shift the machine speed change lever to the central
neutral position “N”.
h

• Pull the parking brake.

• Get out of the cab, lock the door and hand the key over
to the work site supervisor.
• Lift the access bar and climb onto the platform.
• Switch on the control panel and check that the signal
transmission between platform and machine is
functioning correctly.
• Start the motor and check that all the controls including
the horn and the diesel motor stop device are functional.
Appendix 1 - Personnel basket 145
A1.12 USE OF THE BASKET

Attach the platform to the accessory holder by adhering

scrupulously the standard procedure described in the chapter h
“Using the machine”.

!
Always connect the safety pins.

Remove the cover from the two electric connectors installed

on the end of the telescopic boom.
Unwind the connecting cable and push it into the metal eyelets
fixed to the side of the telescopic boom.
h

h
Secure the cable connector to the left socket on the boom.
Take the cable from the basket and similarly push the connector
into the right socket.
Procedure carried out correctly.

h
!
• When the sockets on the telescopic boom are not
in use the cover must be closed in order to prevent
possible damage to the electric contacts (photo A).
• When the electrical connection is not in use, it is
advisable to disconnect the connector and the cable
from the rings to avoid unnecessary extensions during
the movement of the telescopic boom.

Check the alignment of the rear wheels.

Lower the stabilizers and level the machine by checking the
spirit level on the control console in the driver’s cab.
(When the boom is raised it is impossible to raise the h
stabilisers).
Level the basket horizontally as far as possible.
146 Appendix 1 - Personnel basket

Lift the horizontal rod.

Return the radio control to its stowed position.

h

Check the longitudinal level (1) and the horizontal level (2); if
adjustments are required, climb back into the cab and activate
the controls by means of the joystick. h
When everything is ready...
• Turn off the motor 2 1
• Pull on the parking brake
• Enable the radio control
• Lock the door and hand the key over to the person in
charge on the ground.
• Climb into the basket and hook the harness to one of the
six sling points on the structure.
h
• Check that the access bar to the basket is securely closed.
• Switch on the push button panel.
• Check that the emergency button is not locked.
• Start the diesel motor.
• Activate the appropriate controls by selecting and
pressing the button on the hand grip and simultaneously
move the lever relevant to the desired operations.
h
!
• Adhere strictly to the specified load capacity limits.
• To prevent personnel from accidentally falling from
the platform ensure that the access bar is not locked
in the raised position.
• Do not climb onto or off the platform unless it is
resting on the ground.
• The safety belts are not supplied with the platform.
• The user must provide his own type approved safety
belts.
• The manufacturer recommends using safety belts
fitted with retractors.
Appendix 1 - Personnel basket 147
A1.13 OBLIGATORY SAFETY
REGULATIONS

• Before starting to lift persons it is obligatory to check

the working order of the safety devices.
• A maximum of two persons are allowed in the basket.
The overall maximum capacity for the basket with two
persons on board is 200 kg. One person using the
telescopic elevator must remain on the ground at all
times in case of an emergency.
• The stabilisers must be lowered before raising the boom.
• Before raising the boom, check that the machine is level;
to carry out this operation correctly, activate the
stabilisers using the spirit level located in the cab as
reference.
• The basket must also be positioned horizontally; this
manoeuvre must only be carried out from the cab by
activating the relevant lever, and using the spirit level
installed on the basket as reference.
• When the boom is raised the stabilisers can no longer
be raised.
• Insert the plug from the basket into the electric power
outlet and check that the electric cable cannot be
damaged by the machine’s moving parts.
• Once these operations have been carried out the basket
is ready for use.
• The driver’s cab door must be locked and the key must
be kept by the user on the ground.
• Once you are in the basket, check that the access bar
is correctly closed and secure the safety belt to the
support provided.
• Recall the controls on the push button panel of the ra-
dio control by means of the special procedure (see
sequences and manoeuvres from the basket on the
following pages).
• In this condition the boom can only be controlled from
the basket.
• In this condition the stabilisers are locked and the
machine cannot carry out any movements.
• The basket cannot be manoeuvred at a speed greater
than 0.33 m/s.
148 Appendix 1 - Personnel basket

A1.14 SAFETY DEVICES

• The machine can only move with the boom completely

retracted and lowered. Personnel are not allowed in the
basket while the machine is in transit.
• All the jacks are equipped with downstroke control and
stop valves.
• In the event of an emergency it is possible to transfer
the controls to the cab even when the basket push button
panel is switched on by means of the selection key.
• If there is no driving force, it is possible to retract and
lower the boom by means of the pump installed on the h
left side of the machine.

A1.15 OBLIGATORY SAFETY

REGULATIONS FOR OPERATORS
IN THE BASKET

• Operators in the basket must wear personal protective

equipment which is appropriate to the inherent risks of
the work and operations to be carried out, in particular,
they must wear safety belts and attached them to the
special support provided in the basket before starting
the machine.
• Do not carry out manoeuvres near electric power lines.
• Do not carry out ground-controlled manoeuvres with
personnel in the basket.
• Do not exceed the maximum capacity of 200 kg.
• Avoid all types of bumps.
• Do not tamper with the safety devices.
• Always check the compactness of the ground on which
the stabilisers are placed before starting any manoeuvres.
• Do not move the machine with the boom raised or
extended.
• Do not move the machine with personnel in the basket
even if the boom is lowered and retracted.
Appendix 1 - Personnel basket 149
A1.16 USING THE BASKET AS A
CONTAINER

To use the basket trolley as a forklift:

Disconnect the electric cable of the basket from the head of
the telescopic boom.
Place the plug-cover on the electric power outlet of the boom
head; this operation cuts out all the mandatory systems
required for use with the basket.
From the cab select the machine functions selector (see pg.
Machine functions selector).

!
• The maximum capacity of the basket in this function
does not change (maximum load 200kg).
• In this condition do not lift personnel.
• The basket must always be locked using the special
pins; the “optional” quick lock from the cab is not
permitted
• Machines fitted with baskets must be registered
with the relevant bodies
• Regularly check that the plug-cover is correctly
positioned on the socket installed on the boom head.
150 Appendix 1 - Personnel basket

A1.17 BACKET RECALL USING MANUAL

SYSTEM

When there is no driving force, it is possible to retract and

lower the boom using the pump installed on the left side of
the machine.
By activating the manual pump (1) to generate pressure and 2
then the levers of the hydraulic valves (2) by means of the
supplied wrenches (see paragraph 2.2.1), all the movements
of the telescopic boom may gradually be carried out.
To carry out this operation proceed as follows: 1
• use pliers to remove the split pin (2a)
• tighten the hand grip completely (2)
• Screw down the handgrip (3) located in the rear part of
the distributor by half a turn.
• activate the hand pump using the extension supplied with
the machine (4),
• use the wrench (5) to activate the hydraulic coupling for 2a
the desired manoeuvre (lowering and retracting).

i 2
A sticker is applied to the base of the distributor to
explain the use of the individual valves.

3a

• The only manoeuvres allowed are retracting and

lowering the boom which must be carried out as
indicated.
• Any other operation is prohibited because, as all
the safety devices are deactivated, the machine risks
rolling over.
• At the end of the operations it is absolutely
necessary to:
• unscrew the hand grip (2) and place the lock split 4 5
pin back in its original position;
• Screw the handgrip (3) counter-clockwise and
reposition the seal.
• If this operations are not carried out the machine
functions with the rollover protection device
disconnected and it is therefore not safe.
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