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GROUP 3 ELECTRICAL SYSTEM

1. WHEN STARTING SWITCH IS TURNED ON, MONITOR PANEL DISPLAY DOES NOT APPEAR
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.7, 13.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

Check voltage YES


Disconnection in Repair or replace
between CN-56
(3) and (5) wiring harness or (after clean)
Check voltage poor contact
Starting switch : ON between
Voltage : 20~32V between
NO CN- 5 (4) and (5)
CN-5-CN-56
Starting switch : ON
Voltage : 20~32V Disconnection in Repair or replace
NO
wiring harness or (after clean)
poor contact
between CN-5 (4)
-GND or fuse
No.7, 13

Check voltage
YES 20~32V
NO 0V

CLUSTER FUSE
POWER(24V) 1 6
NO.7
GND 3 4
FUSE
POWER IG(24V) 5 5
NO.13
CN-56 CN-5

21096ES01

6-24
2. COMMUNICATION ERROR FLASHES ON THE CLUSTER (HCESPN 840, FMI 2)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective cluster Replace

YES Check voltage


between CN-56
(4, 8) and (3) Disconnection in Repair or replace
NO wiring harness or (after clean)
Starting switch : ON
Check voltage Voltage : 2V poor contact
between between CN-56
CN-5 (1) and (2) (4, 8)-CN-5 (1, 2)

Starting switch : ON
Voltage : 2V Defective MCU Replace
NO Disconnection in Repair or replace
wiring harness or (after clean)
poor contact
between CN-5 (1,
2)- CN-51(23, 33)

Check voltage
YES 2V
NO 0V

CLUSTER
GND 3 4 MCU
RS485 RX 8 2 23 RS485 RX
RS485 TX 4 1 33 RS485 TX
CN-51
CN-56 CN-5

21096ES02

6-25
3. BATTERY CHARGING WARNING LAMP LIGHTS UP
UP(Starting switch : ON)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU Replace
YES Check voltage
between CN-51
(39) and chassis Disconnection in Repair or replace
NO
Check voltage wiring harness or (after clean)
YES Voltage : 20~32V
between CN-2 poor contact
(9) and chassis between CN-51
(39)-CN-2 (9)
Voltage : 20~32V
Check voltage Disconnection in Repair or replace
NO wiring harness or (after clean)
between alternator poor contact
terminal "I" and between CN-2 (9)
chassis alternator terminal
Engine : Running "I"
Voltage : 20~32V

Defective alternator Replace


NO

Check voltage
YES 20~32V
NO 0V

MCU ALTERNATOR
B+ G
39 9
3~
I
U
GND
CN-51 CN-2 CN-74

21096ES03

6-26
4. WHEN COOLANT OVERHEAT WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(15)-(38)
Spec : 180̫~160 k̫ Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor (A)-(B)
sensor-engine
Starting switch : OFF harness connector
Spec : 180̫~160 k̫
See table

Defective coolant Replace


NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (k̫) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL Engine ECM


CAN_Lo F 21 31 ENGINE COOLANT
CN-93 TEMPERATURE SENSOR
CAN_Hi E 20 21
8 46 CAN_Hi 15 A
RS232_TX C 16 24
9 47 CAN_Lo 38 B C
RS232_RX B 15 34
CN-3 OEM Engine harness
P_DUMP A 9 12 connector connector
CN-5 CN-51

21093CD08A

6-27
5. WHEN AIR CLEANER WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Clogged air filter or Check filter or
defective switch replace switch

Does display go
off when
disconnect YES
CD-10? Short circuit in Repair or replace
Starting switch : ON wiring harness (After clean)
Engine : Start Check resistance
between CD-10-
between CN-53
NO CN-53 (23)
(23) and chassis
Starting switch : OFF
Disconnect CN-53
Defective MCU Replace
NO

Check resistance
YES MAX 1̫
NO MIN 1M̫

MCU AIR CLEANER SWITCH

Pa
23

CD-10
CN-53

21096ES05

6-28
6. WHEN ENGINE OIL PRESSURE WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
NO
Defective circuit, Contact Cummins.
sensor or ECM.

NO Fault code 135


active?

Starting switch : ON
Fault code 386 Voltage above Refer to engine
YES
active? normal or shorted fault code 135
to high source
Starting switch : ON
Voltage above Refer to engine
YES
normal or shorted fault code 386
to high source

Signal Return

ENGINE OIL
CN-93 PRESSURE SENSOR

8 46 13 3
Engine 38 2
9 47 ECM
SERVICE TOOL 33 1

CAN_Lo F 21 31
CN-3 OEM Engine harness
connector connector
CAN_Hi E 20 21
+5V supply
RS232_TX C 16 24
RS232_RX B 15 34
P_DUMP A 9 12
CN-5 CN-51
21096ES06

6-29
7. WHEN HYDRAULIC OIL TEMPERATURE WARNING LAMP LIGHTS UP (engine is started)

ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
High temperature Check hydraulic
Resistance oil temperature
YES between CD-1 (105˚CÜ2˚C),
(1, 2) is in range
of 164~151̫?
Does display go Starting switch : ON Defective temp Replace
Disconnect CD-1 NO
off when sensor
disconnect
CD-1? YES
Short circuit Repair or replace
Starting switch : ON between temp
Resistance
Engine : Start
between CN-51 sensor and MCU
NO (36, 5) is 0~1̫?

Defective controller Replace


Starting switch : OFF NO
Disconnect CN-51

Check Table
Temperature (˚C ) ~ -30 ~ -10 ~0 ~ 40 ~ 70 ~ 80 ~ 90 ~ 100 105~
22.22 8.16 5.18 1.06 0.39 0.322 0.243 0.185 0.164
Resistance (k̫)
~31.78 ~10.74 ~ 6.6 ~1.28 ~0.476 ~0.298 ~0.219 ~0.167 0.151

MCU
HYDRAULIC OIL
TEMPERATURE SENDER

36 2 C
5 1

CD-1
CN-51

21096ES07

6-30
8. WHEN COOLANT TEMPERATURE GAUGE DOES NOT OPERATE (HCESPN 304,
FMI 3 or 4)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Check use HRDT Check or replace
Check resistance
YES between engine
harness connector
(15)-(38)
Spec : 180̫~160 k̫ Disconnection in Repair or replace
NO
wiring harness or (after clean)
Check resistance poor contact
between temp between temp
sensor (A)-(B)
sensor-engine
Starting switch : OFF harness connector
Spec : 180̫~160 k̫
See table

Defective coolant Replace


NO
temp sensor

Check Table
Temperature (˚C ) 0 25 50 80 95
Resistance (k̫) 30~37 9.3~10.7 3.2~3.8 1.0~1.3 0.7~0.8

SERVICE TOOL Engine ECM


CAN_Lo F 21 31 ENGINE COOLANT
CN-93 TEMPERATURE SENSOR
CAN_Hi E 20 21
8 46 CAN_Hi 15 A
RS232_TX C 16 24
9 47 CAN_Lo 38 B C
RS232_RX B 15 34
CN-3 OEM Engine harness
P_DUMP A 9 12 connector connector
CN-5 CN-51

21096ES04

6-31
9. WHEN FUEL GAUGE DOES NOT OPERATE
OPERATE(HCESPN 301, FMI 3 or 4)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective MCU or Replace
cluster
YES
Check resistance
between CN-51
(5) and (38)

Starting switch : OFF Disconnection in Repair or replace


Check resistance Disconnect CN-51 NO
between fuel Spec : 50~600̫ wiring harness or
sender (1) and poor contact
(2) between fuel
Starting switch : OFF sender-MCU
Spec : 50~600̫
See table
Defective fuel Replace
NO
sender

Check Table
Range Resistance (̫) Range Resistance (̫)
Full 50 5/12 400
11/12 100 4/12 450
10/12 150 3/12 500
9/12 200 2/12 550
8/12 250 1/12 600
7/12 300 Empty warning 700
6/12 350 - -

MCU

FUEL LEVEL SENDER

38 2

5 1

CD-2
CN-51

21096ES09

6-32
10. WHEN SAFETY SOLENOID DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.23.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Hydraulic system Check hydraulic
YES Check operation malfunction system
of solenoid
Defective solenoid Replace
NO
Safety lever : ON-OFF

YES
Disconnect in Repair or replace
Check voltage wiring harness or (after clean)
between CN-68 poor contact
Check resistance
(1) - (2) YES between CN-4 between
(16) and chassis CN-4-CN-68
Starting switch : ON
Voltage : 20~30V YES
Safety state Starting switch : OFF Disconnect in Repair or replace
Safety state
Spec : 0̫
wiring harness or (after clean)
Disconnect CN-4 Check resistance poor contact
Check voltage
between CS-4 between
between CN-68 NO
NO (A)-(C) CN-4-CS-4
(2) and chassis
Starting switch : OFF
Safety lever : OFF Defective safety Replace
Safety switch : ON-0̫
Starting switch : ON NO
Voltage : 20~30V
OFF-∞ switch

Disconnection in Repair or replace


NO
wiring harness
between
CN-68 (2)-fuse

FUSE

NO.23
SAFETY SWITCH
B C A 14 SAFETY SOLENOID
B 15 2
A C 16 1
CS-4 CN-68
CN-4

21096ES10

6-33
11. WHEN TRAVEL SPEED 1, 2 DOES NOT OPERATE (HCESPN 167, FMI 5 or 6)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.28 .
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Disconnection in Repair or replace
wiring harness or
Check resistance poor contact
YES
between CN-70 between CN-70-
(1) and (2) CN-52
Starting switch : OFF Defective solenoid Replace
Spec : 30̫ NO
YES Check fault code Disconnect CN-70
167 active?
YES
Defective hydraulic Check hydraulic
Starting switch : ON
system system
Check voltage
Check if travel between CN-70
speed lamps( , NO (1) and (2)
) change when
pressing the travel Starting switch : ON Disconnection in Repair or replace
Spec : 20~30 V NO
speed switch on wiring harness or
Disconnect CN-70
the cluster poor contact
Starting switch : ON
between CN-70-
fuse No. 28
YES
Defective cluster Replace
Check MCU
Y R G
NO
Defective MCU Replace
Starting switch : ON
NO

FUSE

MCU NO.28

TRAVEL SOLENOID

8 1

CN-70
CN-52

21096ES11

6-34
12. WHEN ENGINE DOES NOT START ( lights up condition)
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
CN-93 START KEY SW
short of fuse No. 1, 4, 8, 20. CN-3 39 KEY IG H BR ACC ST C

5
6
2
3
4
H0 I
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. 13 CN-94
14 4 BATT (+)
15 3 BATT (+) 0, I

1
Cause Remedy 2 BATT (-) B

CN-125

CS-2
1 BATT (-)

2
YES

3
2

6
1

4
5
Defective ECM or Replace ECM
Check voltage
YES CN-93 (39) and battery
chassis CN-5
Disconnection in Repair or replace 35
NO wiring harness or 59
YES Check voltage Key switch : ON 60
CN-3 (13) and Spec : 20~30V poor contact
36
chassis between CN-3
(13) -CN-93 (39) CR-45
1
Starting switch : ON 4 5 1
NO.8 2
Spec : 20~30V Defective ECM Replace 3
NO
power relay CR-45 4
NO.1 5 3 2
Check operation YES
Defective magnet Replace ECM POWER RY
Check voltage
start motor of start motor NO.4 CR-35
YES between starter
magnet coil and
Starting switch : START chassis Defective start relay Replace
NO
Starting switch : START
Check operation Spec : 20~30V YES
YES Check voltage
ͽ NO.20
POWER RY
of start relay between CN-2
NO
CR-23 (7) and chassis Disconnection in Repair or replace CS-74
NO wiring harness or 1
Starting switch : START 2
Starting switch : START poor contact
Spec : 20~30V CN-95
Check operation between CN-2 (7) 2
of anti-restart -CR-5 (5) 1 MASTER SW
NO relay CR-5
FUSIBLE LINK
2
YES
Starting switch : ON Defective anti- Replace 1
Check voltage
restart relay CN-60
between CR-5 CR-1
NO BATTERY
(1, 2)

NO
Starting switch : START
Spec : 20~30V
BATT RY
DO-1
YES 2
Check voltage Defective start relay Replace 1
ͽ between CR-23 DIODE
and chassis Disconnection in Repair or replace
NO CN-52
wiring harness or
ANTI-RESTART RY 15
Starting switch : START poor contact
Spec : 20~30V MCU
between CN-2-
CR-5
CR-5 1
1 5 4
2
START MOTOR
3 CN-2 CR-23
YES
Disconnection in Repair or replace 4
2 3 5 7
wiring harness or 2
Check voltage ANTI-RESTART RY 8 1
poor contact
ⓑ between CR-5 between CN-52 START RY CN-45
(2) and chassis (15)-CR-5 (1)
Starting switch : START NO Disconnection in Repair or replace
Spec : 20~30V wiring harness or
poor contact
between CS-2 (6)- 21096ES12

CR-5 (2)

6-35
13. WHEN STARTING SWITCH ON DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF. CN-93 START KEY SW
CN-3 39 KEY IG H BR ACC ST C
ÂBefore carrying out below procedure, check all the related connectors are properly inserted, master

5
6
2
3
4
H0 I
13 CN-94
switch ON and check open circuit of fusible link (CN-60). 14 4 BATT (+)
15 3 BATT (+) 0, I
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

1
2 B
BATT (-)

CN-125

CS-2
1 BATT (-)

3
2

6
1

4
5
ECM

Cause Remedy CN-5


35
YES 59
Disconnection in Repair or replace 60
wiring harness or (after clean) 36
poor contact CR-45
YES Check voltage between DO-1 (1)- 1
between DO-1 CR-1 or defective 4 5 1
NO.8 2
(1) and chassis battery relay 3
4
Voltage : 20~30V NO.1 3 2
5
Disconnection in Repair or replace
YES Check voltage NO wiring harness or (after clean) ECM POWER RY
between CS-2 NO.4 CR-35
poor contact
(2) and chassis
between CS-2 (2)-
Voltage : 20~30V CN-5(60)- DO-1 (1)
Starting switch : ON
Defective start Replace NO.20
NO
YES Check voltage switch POWER RY
between CS-2
YES CS-74
(1) and chassis Disconnection in Replace 1
wiring harness or 2
Voltage : 20~30V
poor contact CN-95
between CS-2 (1)- 2
Check voltage 1 MASTER SW
CN-5 (36)
between CN-5 FUSIBLE LINK
NO
Check voltage (36) and chassis YES 2
Disconnection in Charge or replace
and specific wiring harness or (after clean)
1

gravity of battery Voltage : 20~30V CN-60


Check voltage poor contact CR-1
BATTERY
Specific gravity : MIN 1.28 between CS-74 between CS-74 (1)
Voltage : MIN 24V NO -CN-5 (36)
(1) and chassis
Voltage : 20~30V ⓐ BATT RY
NO DO-1
2
1
Battery capacity Charge or replace
NO DIODE
too low (after clean)
CN-52
YES ANTI-RESTART RY 15
Defective master Replace MCU
Check voltage
ͽ switch CR-5
between CS-74 1
(2)- chassis 1 5 4
2
NO
Disconnection in Charge or replace START MOTOR
3 CN-2 CR-23
Voltage : 20~30V wiring harness or (after clean) 4
poor contact 2 3 5 7 2
between CS-74 (2) ANTI-RESTART RY 8 1
-CR-1 CN-45
START RY

21096ES13

6-36
14. WHEN STARTING SWITCH IS TURNED ON, WIPER MOTOR DOES NOT OPERATE
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and the fuse
No. 6, 11 and 17 is not blown out.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified. CN-21
3 1
Cause Remedy 2
5 3 CN-5
NO
Defective wiper Replace 4 4
cut switch 5
NO 6 M 2 6
Short circuit in Repair or replace
Check operation wiring harness or (after clean)
wiper cut switch WIPER MOTOR FUSE
poor contact 18
between CN-141 NO.6
Front sliding door (11)- CS-53 CN-141 19
open-close
Check valtage
FEED BACK 1
between CN-141 YES
YES (11) and chassis Defective switch Replace MOTOR DRIVE SIG 2 CN-17
panel
NO Check voltage
MOTOR DRIVE- 3 1
Front sliding door-close between CN-116 MOTOR DRIVE+ 4 2
Voltage : 4~5V (10) and chassis GND 5 3
Check operation 1)Recheck fuse Replace FUSE
NO VCC 6 4 24
Starting switch : ON No.11
YES of switch panel Vottage : 20~30V CONTINUE 24V 7 5 NO.17
LED ON. 2)Disconnection in Repair or replace CN-22
wiring harness or (after clean) WASHER P/P 8 6
Starting switch : ON ͽ 2 M
Push wiper switch button YES
poor contact WASHER SIG. 9 7
between INT. SIG 10 8 1
CN-116(10)-Fuse WIPER CUT SW 11 WASHER PUMP
N.C 12
Check voltage between NO FEED BACK 13
Defective switch Replace
CN-116 (4) and chassis panel WIPER MOTOR CONTROLLER
Intermittent
NO 1) Recheck fuse Replace
Check voltage CN-116 CS-53
ͽ No.6
(5) and chassis 2) Disconnection Repair or replace
Washing Check operation in wiring harness (after clean)
of wiper motor or poor contact
Check voltage CN-116 and controller between
(3) and chassis check voltage CN-141(7)-Fuse, WIPER CUT SW
YES CN-141 (7) and
Sarting switch : ON
CN-21(4)-Fuse
Voltage : 0~1V
chassis, CN-21 CN-116
(4) and chassis NO
1) Recheck fuse Replace HEAD LIGHT OUT 1
Starting switch : OFF No.17 WORK LIGHT OUT 2
Voltage : 20~30V Check voltage 2) Disconnection Repair or replace INT. SIG 3
CN-141 (6) and CN-141(6)-Fuse (after clean) WIPER MOTOR DRIVE 4
YES chassis
WASHER SIG 5
; PRE-HEAT 6
Starting switch : ON YES CABIN LIGHT OUT 7
Check continuity Voltage : 20~30V
NO TRAVEL ALARM 8
between Disconnection in Repair or replace NC 9 FUSE
CN-141 (2)-CN-116 (4), wiring harness or (after clean) POWER 24V 10 57
CN-141 (9)-CN-116 (5), poor contact GND 11 NO.11
; CN-141 (10)-CN-116 (3), NC 12
NO
CN-141 (5)-Chassis , Check wiper Defective wiper Replace SWITCH PANEL
CN-141 (1)-CN-21 (5), motor resistance motor
CN-141 (3)-CN-21 (6),
YES between CN-21
CN-141 (4)-CN-21 (2), (2)-CN-21 (6) Defective wiper Replace
CN-141 (13)-CN-21 (3) YES motor controller
Resistance : 3~4̫

21096ES14

6-37
15. WHEN STARTING SWITCH IS TURNED ON, HEAD LAMP DOES NOT LIGHTS UP
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.18.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective bulb Replace CN-5
FUSE
YES Check voltage
between CL-4 NO.18
(1) and chassis
Disconnection in Repair or replace CN-116
Voltage : 20~30V NO
wiring harness or (after clean) HEAD LIGHT OUT 1
poor contact WORK LIGHT OUT 2
Check voltage between CR-13 INT. SIG 3 CR-13
YES
between CR-13 (87)-CL-4 (1) WIPER MOTOR DRIVE 4
30 30 86
(87) and chassis WASHER SIG 5
PRE-HEAT 6 86
YES CABIN LIGHT OUT 7 87
Starting switch : ON Defective switch Replace
Head lamp switch : ON panel
TRAVEL ALARM 8 49 85
87a 87 85
Voltage : 20~30V Check voltage NC 9 87a
Check voltage between CN-116 POWER 24V 10 HEAD LAMP RY
between CR-13 NO GND 11
(1) and chassis
(30) and chassis, NC 12 CL-4
CR-13 (86) and Disconnection in Repair or replace
chassis Starting switch : ON NO (after clean) SWITCH PANEL
Head lamp switch : ON wiring harness or 2
Starting switch : ON Voltage : 20~30V poor contact
Voltage : 20~30V between CN-116 1
(1)-CR-13 (87)
HEAD LAMP

Disconnection in Repair or replace


NO wiring harness or (after clean)
poor contact
between CR-13
(30) and chassis
or CR-13 (86) -
chassis

Recheck fuse Replace


No. 18

21096ES15

6-38
16. WHEN STARTING SWITCH IS TURNED ON, WORK LAMP DOES NOT LIGHTS UP
ÂBefore disconnecting the connector, always turn the starting switch OFF.
ÂBefore carrying out below procedure, check all the related connectors are properly inserted and
short of fuse No.15.
ÂAfter checking, insert the disconnected connectors again immediately unless otherwise specified.

Cause Remedy
YES
Defective bulb Replace

YES
Check voltage
between CL-5 (1)
and chassis CN-5
FUSE
Disconnection in Repair or replace
NO wiring harness or (after clean) NO.15
poor contact
CN-116
between CR-4
YES Check voltage HEAD LIGHT OUT 1
between CR-4 (87)-CL-5 (2) WORK LIGHT OUT 2
(87) and chassis INT. SIG 3 CR-4
WIPER MOTOR DRIVE 4
Starting switch : ON 30 30 86
WASHER SIG 5
Work lamp switch : ON PRE-HEAT 6 86
Voltage : 20~30V YES
Defective switch Replace CABIN LIGHT OUT 7 87

panel TRAVEL ALARM 8 50 85


87a 87 85
Check voltage Check voltage NC 9 87a
between CR-4 between CN-116 POWER 24V 10 WORK LAMP RY
(30) and chassis, NO GND 11
(2) and chassis
CR-4(86) chassis NC 12 CL-5
CN-12
Starting switch : ON Starting switch : ON Disconnection in Repair or replace SWITCH PANEL
Work lamp switch : ON NO 2 1
Voltage : 20~30V wiring harness or (after clean)
Voltage : 20~30V poor contact 1 2
between CR-4
(87)-CN-116 (2) WORK LAMP

1
Disconnection in Repair or replace 2
NO
wiring harness or (after clean)
poor contact CL-6
between CR-4
(30) and chassis
or CR-4 (86) and
chassis

Recheck fuse Replace


No.15

21096ES16

6-39

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