HBT80C-1818DIII Trailer-Mo Safety Manual

HBT80C-1818DIII
拖式混凝土泵安全手册
HBT80C-1818DIII
TRAILER-MOUNTED CONCRETE PUMP
SAFETY MANUAL
PREFACE
HBT80C-1818DIII TRAILER-MOUNTED CONCRETE PUMP SAFETY MANUAL
Preface
This Safety Manual provides instructions on HBT80C-1818DIII trailer-mounted concrete

pump in terms of basic preventive measures and safety precautions during operation and
maintenance and explains the content in some major warning signs and marks attached
on it.
Safety work is very important. Before equipment operation and maintenance, please read
this Safety Manual carefully and familiarize yourself with all the content. Only after
completely understanding the Safety Manual, can you operate the machine skillfully and
safely. This will help you:
　　 - To avoid injury or equipment accident due to improper operation;
　　 - To increase the reliability in operation of the trailer-mounted concrete pump;
　　 - To prolong the service life of the trailer-mounted concrete pump; and
　　 - To reduce the maintenance cost and stoppage time.
The safety information in this Safety Manual is just for reference for qualified operators to
carry out safety operation. As it is impossible for the Manufacturer to foresee all potential
dangers at worksites, the operators and the owners should attach great importance to the
safety issue. There may be stricter operation provisions by the local governments in
different regions, which should prevail in case of any conflict with this Safety Manual.
Please put this Safety Manual within reach for your reference at any time.
SANY Heavy Industry Co., Ltd.
Please carefully read this Safety Manual,

and operate the trailer-mounted concrete pump based
on full understanding of all the content.
I
READING GUIDANCE
Reading Guidance
This Safety Manual is a part of the attached documentation of the machine, and shows
the user the safety precautions for operation, service, maintenance and repair. The
content in this Safety Manual covers safety signs, use scope and responsibilities,
equipment operation conditions and safety rules, as well as the locations of and
explanations to the safety marks on the trailer-mounted concrete pump.
1. General
This part introduces the safety signs and basic principles, and elaborates the content in
safety signs to call attention to property protection and personnel safety.
2. Use Scope and Responsibilities

This part introduces the use scope, precautions for operation and responsibilities, and
elaborates the selection and qualification of operating personnel, proper operation by
operators, injury risks, unauthorized operation, and the responsibilities of the
manufacturer, the owners and all working personnel.
3. Equipment Operation Conditions

This part introduces the environmental conditions for operation.
4. Safety Rules
This part introduces the protective articles for working personnel, special dangers for
equipment and preventive measures, cleaning of trailer-mounted concrete pump,
emergency operation of equipment, and traction and lifting of equipment.
5. Safety Marks
This part introduces the locations of safety marks, including warning marks and indication
marks, on the trailer-mounted concrete pump, and expains the content in them.
II
CONTENTS
Contents
1 General …………………………………………………………………………………… 1
1.1 Safety Signs ……………………………………………………………………………… 1
1.2 Basic Principles …………………………………………………………………………… 2
2 Use Scope and Responsibilities……………………………………………………… 5

2.1 Proper Use of Equipment ………………………………………………………………… 5
2.2 Precautions for Operation ………………………………………………………………… 8
2.3 Responsibilities ………………………………………………………………………… 12
3 Equipment Operation Conditions…………………………………………………… 17

3.1 Design Grade and Design Load …………………………………………………………… 17
3.2 Required Environmental Conditions ……………………………………………………… 17
4 Safety Rules …………………………………………………………………………… 21

4.1 Protective Articles for Working Personnel…………………………………………………… 21
4.2 Safety Requirements ……………………………………………………………………… 23
4.3 Special Dangers for Equipment and Preventive Measures ………………………………… 24
4.4 Common Sense about Safety Operation ………………………………………………… 36
4.5 Cleaning ………………………………………………………………………………… 41
4.6 Emergency Operation of Equipment …………………………………………………… 42
4.7 Package, Transportation and Storage ……………………………………………………… 43
5 Safety Marks …………………………………………………………………………… 47

5.1 Relevant Instructions ……………………………………………………………………… 47
5.2 Locations on the Complete Vehicle ………………………………………………………… 48
5.3 Detailed Explanations……………………………………………………………………… 49
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IV
GENERAL
1 General
This chapter outlines the dangers that may occur

in the operation and maintenance of trailer-
mounted concrete pump. More detailed
introductions to the safety precautions are included
in the chapters below in this Safety Manual. For
specific operation and maintenance procedures,
please refer to the supporting Operation Manual
and Maintenance Manual (see Fig. 1-1).
There may be discrepancies between the figures in
this Safety Manual and the physical products.
Those figures are just for reference. For any Fig. 1-1
question, please contact SANY Heavy Industry
Co., Ltd. for service support.
1.1 Safety Signs
This is a sign of “Caution”.

When you see this sign on the machine or in this
Safety Manual, it indicates possible injury of
personnel or property damage. It is a prohibition.
Please obey the precautions and methods
suggested for safe operation.
On the sign boards, the is used together with
such words that mean hazard as “Danger”,
“Warning” and “Caution”.
Danger
Be vigilant on serious danger! It means an

immediate danger, which may cause death or
serious injury if no preventive measure is taken.
Warning
Be vigilant on medium danger! It means a potential

danger, which may cause serious injury if no
preventive measure is taken.
1
GENERAL
Caution
Pay close attention to slight danger! It means a

potential danger, which may cause slight or
moderate injury if no preventive measure is taken.
The sign of “Danger” or “Warning” should be
established nearby the place where the special
hazard is easy to occur, while the general
precautions should be listed on the sign of
“Caution” for calling attention to the safety
indication.
Prompt
It is used to give additional instructions to some

specific information.
It indicates the current operation fails to comply

with the safety regulations and is easy to cause a
casualty accident, so it should be forbidden.
It indicates the current operation complies with the

safety regulations.
1.2 Basic Principles
This equipment should be only used to deliver

concrete but not for other purposes.
When using this equipment, the following must be
ensured:
(1) The safety devices such as emergency
stopping button and hopper screen should not
be removed or changed randomly (see Fig. 1-
2).
Fig. 1-2
2
GENERAL
(2) The safety devices dismounted for repair

should be remounted immediately after repair.
Every time before working, it is necessary to check
the equipment to ensure the safety of operation. In
case of any detected or suspicious malfunction, do
troubleshooting immediately, and report it to the
project director if necessary. If the malfunction may
affect the safety of operation, stop working.
Only the parts, including delivery pipes, end hoses
and clamps, which are suitable for concrete
delivery and supplied by the Manufacturer of the
trailer-mounted concrete pump can be used. The
concrete delivery pipes will be subject to wear as
the changes in pressure, ingredients of concrete
and materials used in delivery pipe.
Please use the original parts from SANY Heavy Fig. 1-3
Industry Co., Ltd. (see Fig. 1-3).
1.2.1 Resale
To resell the trailer-mounted concrete pump, the
following should be observed:
Hand over all the materials related to the trailer-
mounted concrete pump (Safety Manual,
Operation Manual, Maintenance Manual, Parts
Manual, Namemark, Quality Certificate and so on)
to the new operator. If necessary, you may tell us
the serial number of the equipment and order
these materials. Without these materials, under no
circumstances is the resale of the trailer-mounted
concrete pump permitted.
Provide the information about the resale or
repurchase of the trailer-mounted concrete pump
to SANY Heavy Industry Co., Ltd., which may
ensure that you can obtain the materials about the
improvement in trailer-mounted concrete pump
and the modified safety regulations. With our
guidance, you may also be qualified as a technical
advisor.
Guide the new purchaser or his operator to
operate the trailer-mounted concrete pump in the
way just like we guided you before, and ensure
that they have fully mastered the operation.
Prompt
Please attach this Safety Manual to the

equipment for the operators' reference at
any time (see Fig. 1-4).
Fig. 1-4
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4
USE SCOPE AND RESPONSIBILITIES
2 Use Scope and Responsibilities
2.1 Proper Use of Equipment

Using the trailer-mounted concrete pump properly
is a basic requirement for safety operation.
Please operate the trailer-mounted concrete pump
in strict accordance with the Safety Manual,
Operation Manual and Maintenance Manual.
Please pay attention to potential dangers,
especially the malfunctions that may affect safety,
which should be eliminated immediately!
Keep all safety devices in place and in good
working conditions.
2.1.1 Selection and Qualification of

Operating Personnel
It is allowable for an operator to have more skills.
Only authorized qualified personnel are permitted
to conduct safety maintenance and check required
on the trailer-mounted concrete pump.
(1) Operator
Only the persons holding approved certificates,
having received professional training and proven to
have operation ability can operate the trailer-
mounted concrete pump.
Only the qualified professional technical personnel
and after-sales service personnel can repair the
trailer-mounted concrete pump. ?
They should have normal intelligence and healthy
body, have been trained in operation and
maintenance of trailer-mounted concrete pump,
and hold operation certificate issued by the Labor
Department.
The following personnel should not operate the
trailer-mounted concrete pump: alcoholics, drug
addicts and personnel taking reaction inhibiting
medicines (see Fig. 2-1).
Fig. 2-1
Warning
65% accidents related to trailer-mounted

concrete pump are caused by improper
operation.
5
(2) Welder & Electrician
When the trailer-mounted concrete pump is subject

to any malfunction related to any welded structural
parts or the electrical system, please contact the
supplier. Don't conduct repair welding or alteration
without permission, or else, SANY Heavy Industry
Co., Ltd. will not bear any liability for the
consequences arising therefrom.
a) Welder: assigned by the supplier and holding
valid welding certificate; in charge of treating
the crack occurring on the welded structural
parts of trailer-mounted concrete pump (e.g.
hopper, outrigger and other important parts).
b) Electrician: assigned by the supplier and
holding valid electrician certificate; in charge
of the alteration and upgrade of electrical lines
and elements of trailer-mounted concrete
pump.
(3) Hydraulic Engineer
a) Responsibilities: in charge of the parameter

adjustment, malfunction identification and
troubleshooting of the hydraulic system of
trailer-mounted concrete pump.
b) Personal skills: with professional knowledge
and experience in hydraulic system. Only
after-sales engineers or hydraulic engineers
can adjust the adjustable devices (e.g. relief
valve, distribution valve, etc.). Other
personnel are forbidden to conduct such work
without permission.
(4) Electrical Engineer
a) Responsibilities: in charge of the parameter

adjustment, program upgrade, malfunction
diagnosis and troubleshooting of the electrical
system of trailer-mounted concrete pump.
b) Personal skills: the check, alteration and
replacement of electrical system and elements
can be conducted only by electrical engineers
or after-sales engineers (or other personnel
under the guidance of an electrical engineer
or after-sales engineer) and should comply
with the electricity requirements. Only the
qualified personnel can install, connect,
disassemble or open the electrical switch box.
6
(5) After-sales Engineer

a) Responsibilities: in charge of the maintenance
of trailer-mounted concrete pump, including
malfunction diagnosis and troubleshooting,
guidance for routine maintenance, part
replacement, and system upgrade.
b) Personal skills: all the after-sales engineers of
SANY Heavy Industry Co., Ltd. are assigned
to all regions after being well trained, who can
independently deal with various malfunctions
and provide the customers with one-to-one
service. For any question in terms of the
function, use, service or maintenance of the
equipment, please contact the Service
Dispatching Center of SANY Heavy Industry
Co., Ltd. for service support, and we will do
our best to assist you (see Fig. 2-2).
2.1.2 Proper Operation by Operators Fig. 2-2

As shown by accident analysis, many accidents
are caused by operators' distraction, carelessness
or negligence and other unauthorized activities.
The shift system is established to prevent
accidents caused by ambiguity of responsibilities
of operators resulting from error occurring at the
time of shift. The person on duty should record the
operation of trailer-mounted concrete pump
properly and hand it over to the other person on
duty before going off duty.
The machine will be also subject to tangible loss
when being parked or stored as a result of
rustiness of parts, corrosion of metal, and aging of
rubber and plastic. To reduce such loss, preventive
measures, e.g. maintenance, should be taken.
The constructors and operators should
communicate and cooperate with each other to
achieve safety operation.
The machine newly purchased or after heavy
repair or technical improvement should be tested
firstly to verify its performance and applicability. As
the parts newly fitted have relatively poor
adaptability, a period of running-in is needed to
make the fitting surfaces match well with each
other. Do not run the machine with full load before
running-in lest an accident happens due to
adhesive wear.
The low temperature in cold seasons brings about
some difficulties in starting, running, parking and
storing the machine, so relative measures should
be taken to protect the machine against major
accidents such as abnormal loss and frost crack of
cylinder block when the machine runs at low
temperature.
7
2.2 Precautions for Operation

Using the trailer-mounted concrete pump
improperly may:
- endanger life (see Fig. 2-3); or
- damage the trailer-mounted concrete pump
seriously.
Fig. 2-3
2.2.1 Injury Risk
(1) When the trailer-mounted concrete pump is in

operation, it is prohibited to climb up the
trailer-mounted concrete pump (see Fig. 2-4).
Fig. 2-4
(2) When the trailer-mounted concrete pump is in

operation, it is prohibited to open the safety
devices such as hopper screen and water
tank cover plate, put your hands into the
hopper or water tank, or to touch other moving
parts.
8
It is prohibited to put your hands into the hopper

(see Fig. 2-5).
Fig. 2-5
It is prohibited to touch the running mixing shaft

(see Fig. 2-6).
Fig. 2-6
It is prohibited to put your hands into the water

tank when the main oil cylinder is in operation
(see Fig. 2-7).
Fig. 2-7
9
It is prohibited to touch the operating swing

mechanism (see Fig. 2-8).
Fig. 2-8
(3) During pumping, the concrete level in hopper

must be above the mixing shaft to avoid
concrete jetting due to air suction.
(4) To dismount pipe clamps in the course of

working, operate the trailer-mounted concrete
pump to conduct reverse pumping for 3~5
times to reduce the pressure in the pipeline.
Don't dismount any pipe clamp when the
pipeline is pressurized.
(5) When dealing with pipe blockage by concrete,

watch out for the possible sudden concrete
jetting.
10
(6) To replace a piston or dismount an oil pipe, it

is necessary to open the accumulator ball
valve for pressure relief and stop the
equipment to prevent personnel injury by
jetting pressure oil.
(7) In order to avoid explosion, the accumulator

can be charged only with nitrogen rather than
other gases (see Fig. 2-9), and the nitrogen H2
precharge pressure should be 7 MPa~8 MPa. O2 CO CO2
N2
(8) Check the pumpability of concrete before

pumping.
Fig. 2-9
2.2.2 Unauthorized Operation
(1) The trailer-mounted concrete pump should be

supported on flat ground instead of cavity,
slope or soft ground. The outriggers should be
kept horizontal after being unfolded, with the
angle to the horizon less than 3 degrees in the
four directions (front, back, left and right). If
the above conditions can't be met, the
equipment should not be operated (see Fig. 2-
10).
max 3°
(2) Check whether the foundation has enough

bearing capacity before laying down the
outriggers.
max 3°
Fig. 2-10
11
(3) If you span different voltage belts (step

voltage), the current resulting from potential
difference may flow through your body (see
Fig. 2-11).
Fig. 2-11
(4) In case of any abnormity, don't operate the

trailer-mounted concrete pump before repair.
2.3 Responsibilities
The trailer-mounted concrete pump is

manufactured only for concrete delivery and can
not be used for other purposes. For the
consequences arising from the use not for the
specified purposes or not in the specified ways, the
liability should be fully borne by the operators and
the owner rather than the Manufacturer.
It is forbidden to fit any additional device or apply

any alteration to the trailer-mounted concrete
pump without permission from the Manufacturer!
The operation of the additional devices not
supplied by the Manufacturer should be conducted
by operators in accordance with relevant safety
rules and accident prevention rules. For the
consequences arising therefrom, the Manufacturer
bears no liability.
12
Responsibilities of the Manufacturer
Be responsible for the quality of the supplied

trailer-mounted concrete pump and the accuracy of
the attached documentation;
Fulfill the after-sales service commitment, and
document the maintenance and repair conducted
by the after-sales service personnel;
Provide training to operators and maintenance
personnel as required (see Fig. 2-12).
Fig. 2-12
Responsibilities of the Owner or Other Authorized
Personnel
Relevant personnel are allowed to operate or

maintain the trailer-mounted concrete pump only
after having received comprehensive training and
understood the content in the supporting Parts
Manual, Safety Manual, Operation Manual and
Maintenance Manual;
Confirm that the personnel operating and
maintaining the trailer-mounted concrete pump
have qualifications for their work and clearly know
their responsibilities;
Regularly check the safety awareness of the
relevant personnel;
In case of any malfunction which may affect the
safety, stop the trailer-mounted concrete pump
immediately;
Besides the check items specified by the
Manufacturer, carry out additional check
conforming to the relevant national regulations.
Ensure timely maintenance and repair of the
trailer-mounted concrete pump.
Make report to the Manufacturer for each trailer-
mounted concrete pump related accident causing
serious personnel injury or property damage.
Permit the Manufacturer's service personnel to
check the trailer-mounted concrete pump freely
based on their manufacturing inspection
responsibilities.
Make use planning for the trailer-mounted concrete
pump carefully and initiatively.
13
Responsibilities of All Working Personnel

In case of any abnormity that may lead to
abnormal operation of the trailer-mounted concrete
pump or potential risk, report it to the director and
correct the abnormity in time if possible.
All working personnel around the trailer-mounted
concrete pump should comply with the warning
signals and pay regard to the safety of themselves
and others. All working personnel should know
clearly the tasks and procedures.
Be alert to the possibility of danger and warn the
operators and signalers of such dangers as
irrelevant personnel, equipment and poor ground
conditions.
Caution
The operators should follow the stop signal

regardless of the sending person and time.
Responsibilities of Management Personnel
Make sure the operators have received training

and fully understood the content in the Operation
Manual, Safety Manual and Maintenance Manual,
are healthy and have operation certificates. The
persons without meeting those requirements
should not operate the trailer-mounted concrete
pump.
Make sure the operators have good judgment
ability, cooperation sense and psychological
quality. The persons without meeting those
requirements should not operate the trailer-
mounted concrete pump.
Make sure the operators have sufficient experience
in detecting dangerous factors and can avoid
dangers in time.
Make sure the assistants can correctly determine
the concrete grade and distance and select a
suitable trailer-mounted concrete pump.
Assign corresponding safety responsibilities to
each worker and require them to report dangerous
factors to the director in time.
14
Prompt
Besides this Safety Manual, the relevant safety

and accident prevention regulations or rules are
still effective. The user should carefully maintain
and properly use the trailer-mounted concrete
pump. As to the consequences due to the
operation against one of the following rules, SANY
Heavy Industry Co., Ltd. has no obligation to
undertake the responsibility.
(1) The trailer-mounted concrete pump is
considered as a working machine for pumping
concrete of a slump within 10 cm-23 cm but
not for other purposes. In particular, when the
pumping height exceeds 120 m, the slump is
required to be 15 cm-22 cm.
(2) The person who operates this machine must
be trained and experienced, with healthy
body, stable mood, normal intelligence and
cool head.
(3) Before operating this machine, please
carefully read the Safety Manual, Operation
Manual and Maintenance Manual, and keep
them in the toolbox after reading for later
reference.
(4) Any maintenance of the machine can only be
carried out by experienced technicians.
(5) Do not disassemble the machine without
permission, especially the main parts such as
valve groups, main oil pump, main oil cylinder,
swing valve cylinder and mixing assembly.
(6) The operator should check the trailer-mounted
concrete pump and delivery pipes carefully
every time before working. Only after
confirming there is no malfunction, can the
operator be allowed to start the machine;
otherwise, troubleshooting should be done
firstly.
(7) Every time after construction, it is necessary
to clear away the concrete in the hopper,
delivery cylinder and S-valve, and check
whether the bolts of moving parts get loose.
(8) Our company will bear no responsibilities for
the damages caused by the use of the parts
not provided by our company.
(9) It is impossible for our company to foresee
every possible situation with potential
dangers, so the warnings in this Safety
Manual are incomplete. If you don't operate it
following the operation procedures, tools,
devices or methods which are especially
recommended by our company, you must
make sure the operation is safe to you and
other people, as well as ensure that the
machine will not be damaged or become
unsafe owing to the operation procedures you Fig. 2-13
choose.
(10) The equipment should not be operated in
explosive environment (see Fig. 2-13).
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EQUIPMENT OPERATION CONDITIONS
3 Equipment Operation Conditions

This trailer-mounted concrete pump is designed
conforming to the relevant industry standards.
However, it is necessary to operate the trailer-
mounted concrete pump in full accordance with the
Operation Manual within the use scope and always
pay attention to safety and potential risks.
3.1 Design Grade and Design Load

The rated load is related to the working conditions
and concrete slump. See the “Technical
Parameters Table of Trailer-mounted Concrete
Pump” in Operation Manual for details.
The trailer-mounted concrete pump can be used
only for concrete pumping at construction site, and
the maximum pressure should not exceed that
given on the namemark.
The trailer-mounted concrete pump and concrete
delivery pipes should be checked regularly, once
per year at least, according to the working
conditions. Even in less than one year, as long as
one of the following conditions is met after the
previous check, it is necessary to carry out
recheck: (1) The operation time of the machine
exceeds 500 h; (2) The quantity of concrete
pumped exceeds 20000 m3. After the trailer-
mounted concrete pump has been used for 5
years, it should be rechecked according to the
requirements of overhaul in the User's Guide.
The service life of rubber hose is not longer than 6
years (including storage period), so the hydraulic
rubber hoses should be replaced within the
specified period even if there is no obvious
damage.
3.2 Required Environmental Conditions

Temperature and Humidity
The working ambient temperature is -25°C~45°C,
but the average temperature within 24 h should not
exceed 35°C and the lowest temperature during
non-working hours should not be less than -40°C
(with the oil and water in the trailer-mounted
concrete pump drained). During working, the
highest working temperature of the hydraulic oil in
the hydraulic oil tank should not exceed 75°C.
The relative humidity in the working environment
should be 30%~95%.
17
Elevation
The trailer-mounted concrete pump can work

normally at elevations not above 1000 m. If the
elevation exceeds 1000 m, the trailer-mounted
concrete pumps specially manufactured by our
comparny can be used.
Particular Environment
When the trailer-mounted concrete pump keeps on

working in corrosive atmosphere (e.g. ports,
chemical industry zones and steel factories) and
the air relative humidity is relatively high, it is
required to check the trailer-mounted concrete
pump frequently for rust and corrosion, and special
equipment may be required.
In case of dusty working environment, the filters
need to be replaced frequently.
It is prohibited to use the trailer-mounted concrete
pump in flammable or explosive environment.
Wind
When the wind velocity exceeds 65 km/h or there

is premonition of a storm or tornado, working
should be stopped (see Fig. 3-1).
Fig. 3-1
18
Ground Requirements
The equipment should be installed on solid and flat

cement ground. For the convenience of operation
and maintenance, the worksite is required to be
larger than 48 m2, and the trailer-mounted concrete
pump should be cushioned for fixation as there are
pulsation and vibration during pumping.
The complete machine should be placed flatly and
no subsidence during working is allowed. Operate
the hydraulic outrigger lifting handles to make the
four outriggers on ground simultaneously. When
there are factors influencing stability, retract the
hydraulic outriggers immediately, and re-support
them according to the requirements after
troubleshooting. The factors influencing stability
include:
(1) Changes in ground conditions caused by rain,
snow water or other water sources;
(2) Subsidence of the ground at one side of the
hydraulic outriggers;
(3) Leakage of the outrigger cylinder.
Environmental Protection
If fuel, oil, used batteries, plastic products, tyres
and other rubber pieces, cleaning agents and
similar liquid get into the soil, water or sewage
system, our environment will be harmed and
polluted (see Fig. 3-2).
Fig. 3-2
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SAFETY RULES
4 Safety Rules
To operate, maintain or start the trailer-mounted

concrete pump, please always wear protective
articles. In addition, special protective appliances
should be worn as required by specific task to
avoid casualties.
4.1 Protective Articles for Working

Personnel
Safety Hamlet
It can protect the operator's head against injury
caused by falling concrete or parts of delivery pipe
(break of delivery pipe) (see Fig. 4-1).
Fig. 4-1
Safety Shoes
They can protect the operator's feet against injury
caused by falling or thrown sharp objects (see Fig.
4-2).
Fig. 4-2
Safety Earcaps
They can protect the operator's ears against loud
noise of machines nearby (see Fig. 4-3).
Fig. 4-3
Safety Gloves
They can protect the operator's hands against
erosion by corrosive chemical reagent or friction or
incised wound caused by machine operation (see
Fig. 4-4).
Fig. 4-4
21
SAFETY RULES
Eye Protector
It can protect the operator's eyes against injury
caused by splashing concrete powders or other
particles (see Fig. 4-5).
Fig. 4-5
Safety Rope
It can protect the operator from falling when
working high above the ground (see Fig. 4-6).
Fig. 4-6
Breathing Equipment and Mask

They can prevent powders or aggregates of
construction materials (e.g. concrete mixture) from
entering the operator's body through respiratory
tract (see Fig. 4-7).
Fig. 4-7
Prompt
The responsibilities of operators:

— Wear required protective articles;
— Clean and maintain the protective articles
regularly;
— Replace damaged or unusable protective
articles immediately.
22
SAFETY RULES
Warning
The protective articles are just used to provide

certain protection rather than 100% protection!
The helmet can protect you from being injured
by small falling objects rather than heavy
objects (see Fig. 4-8)! Therefore, please always
keep alert and have safety sense!
4.2 Safety Requirements

Besides the Safety Manual, Operation Manual and
Maintenance Manual, relevant national regulations
for safety, accident prevention and environmental
protection also should be observed.
During operation, besides the Operation Manual, Fig. 4-8
other necessary instructions should be
supplemented, including supervision and
responsibility for special working, for example,
working organization, operation procedure and
personnel assignment.
In dim or dark area, spotlights should be used to
illuminate the areas near the hopper and for
placing (see Fig. 4-9). Those illuminating
appliances should be furnished by the construction
unit.
Fire extinguishers should be placed beside the
trailer-mounted concrete pump. The operator must
Good illumination
know the locations and quantity of such fire
extinguishers, and make sure the extinguishers are Fig. 4-9
in their initial positions before pumping. It is
unallowable to operate the trailer-mounted
concrete pump with the absence of fire
extinguisher.
Warning
Irrelevant persons should not play at the

worksite of the trailer-mounted concrete
pump;
In case of material discharging from a truck
mixer, it is prohibited to stand between the
trailer-mounted concrete pump and the truck
mixer (see Fig. 4-10).
Fig. 4-10
23
SAFETY RULES
4.3 Special Dangers for Equipment and

Preventive Measures
The general machinery safety principle is:
(1) Firstly, guarantee safety from design and
manufacturing.
(2) Take necessary protective measures if safety
can not be guaranteed from design and
manufacturing.
(3) Give corresponding warning for the remaining
dangers that can not be solved through
protective measures.
This principle emphasizes the priority of machinery
safety protection, and this is an important concept.
It indicates that in dangerous area, it is insufficient
by warning signs to meet the requirements.
4.3.1 Prevention Against Dangerous Accidents
(1) Prevention against fire and explosion

Because every machine has flammable materials,
and heat will be produced when it works, it is
highly probable to incur fire and explosion.
However, these dangers have been minimized by
reasonable design, i.e., the fire and explosion
mostly take place accidently or when the machine
is misoperated.
Hence, the following two items must be observed
during operation and maintenance:
Avoid fire.
In case of a fire, take measures to put it out and Fig. 4-11
carry out medical treatment in time (see Fig. 4-11).
(2) Flammable materials

The fuel and most high-pressure fluid used by
various construction machines are flammable.
In case of a fire, the high temperature produced
will cause other nonflammable materials (e.g.
grease, paint, rubber and plastic) to swiftly reach
their burning points.
24
SAFETY RULES
(3) A fire may be directly caused by one of the

following items:
The leaking fluid reaches the high-temperature
part of the machine;
The leaking fluid may come from the part of poor
sealing or be the overflowing fluid from the
overfilled liquid container (the fluid expands when
the temperature increases); overfilling is forbidden
when supplementing fuel and working liquid.
A dust cloth is placed on the machine.
The heat-insulating layers of the heat-insulating
elements are damaged or fall off.
The high-temperature gas emitted from the
damaged exhaust system meets flammable
materials.
(4) A fire may also be caused by one of the

following items:
Short circuit in the electrical system;
Overload of electrical system owing to misuse of
fuse;
Unskilled welding or gas cutting;
Overheating or explosion of the machine parts
owing to improper maintenance (e.g. lack of
lubricant);
Accidental voltage transformation owing to
mistaken approach to or connection with power
transmission line.
Caution
It is prohibited to flush the electric control

cabinet body and electric appliance
elements with water or expose them to rain
(see Fig. 4-12).
Fig. 4-12
25
SAFETY RULES
4.3.2 Basic Protection Principles

(1) This equipment is a kind of construction
machine for concrete pumping and meets the
requirements of EN 12001, Conveying,
spraying and placing machines for
concrete and mortar-Safety requirements.
It is forbidden for the user to change the
appearance and the systems at random for
any reason, including changing the safe
pressure, using larger-diameter delivery pipes
or increasing the pipe wall thickness, and
changing the control procedure or electrical
circuit. Otherwise, the Manufacturer takes no
responsibilities for the consequences arising
Max. end hose length=L

therefrom.
(2) The trailer-mounted concrete pump can only
be used for concrete delivery, and using it for
any other purpose is dangerous and not
R
allowed.
(3) The equipment is especially designed to
deliver the concrete of a density less than
2400 kg/m3.
(4) It is not allowed to increase the diameter of

the concrete delivery pipe at random without Danger zone≤2L (Diameter)
authorization. The length of the end hose is 3
Notice the length of the end-hose: L=3~5m
m~5 m; the bend radius: R﹥ 1 m. Caution:
When the pump is started, people are not Bend radius R>1m
allowed to enter the dangerous area (the area
Fig. 4-13
covered by swinging end hose), which is of a
diameter twice the length of the end hose.
(see Fig. 4-13). The service life of the hose
should not exceed 6 years, including the
storage period (the storage period should not
exceed 2 years).
(5) During pumping, it is required to prevent the

end hose from being bent or blocked and
avoid immersing it in concrete. It is prohibited
to add a delivery pipe at the end of the end
hose; otherwise, the pressure in the pipeline
is easy to increase to cause accident (see
Fig. 4-14).
Fig. 4-14
26
SAFETY RULES
(6) When the trailer-mounted concrete pump

operates, it is forbidden to put your hands into
the hopper (see Fig. 4-15), mixing device (see
Fig. 4-16) and water tank (see Fig. 4-17). If
the working needs to be stopped temporarily,
do shut down the engine, turn off the switch
and lock it.
Fig. 4-15
Fig. 4-16
Fig. 4-17
27
SAFETY RULES
(7) It is forbidden to step on the hopper (see Fig.

4-18).
Fig. 4-18
(8) When the trailer-mounted concrete pump is

running, it is forbidden to step on the delivery
pipe (for pipe laying) to prevent breakage of
the delivery pipe connection owing to high
pressure; otherwise, you may be injured by
the suddenly jetting concrete (see Fig. 4-19).
Fig. 4-19
(9) When the equipment is running, keep your

body away from the moving parts to avoid
injury. For example, never touch the diesel
engine belt pulley running fast, the
reciprocating plunger in the water tank, the
rotating mixing blade, the swinging S-valve,
and the reciprocating swing valve cylinder
(see Fig. 4-20).
Fig. 4-20
28
SAFETY RULES
(10) When closing the door of the machine body,

avoid injury to your hands (see Fig. 4-21).
(11) When the equipment is moving, prevent the Fig. 4-21

guide wheel or the wheels from pressing on
your feet (see Fig. 4-22).
Fig. 4-22
(12) The ground for supporting the hydraulic

outriggers must be level, and the outriggers
can't be supported on a cavity, pit or slope. To
install the equipment, it is necessary to make
the four outriggers on the same level, and
make sure that the foundation has a bearing
capability above 45 kN. In addition, take care
to prevent your feet from being injured in
installation (see Fig. 4-23).
Fig. 4-23
29
SAFETY RULES
(13) If the high-pressure hydraulic oil contacts

human body, it will cause serious injury. In
order to ensure that all the pipes, elements
and parts are sealed well and durable, before
operating the trailer-mounted concrete pump,
please check and confirm all the high-
pressure rubber hoses are in good condition
so as to prevent injury caused by oil leakage
or abrupt breakage owing to aging of the
rubber hoses (see Fig. 4-24). The service life
of the high-pressure rubber hoses is
suggested to be one year.
Fig. 4-24

running, never touch the diesel engine
exhaust pipe through the diesel engine
protective cover to avoid being burned (see
Fig. 4-25).
Fig. 4-25

running, the level of the mixed concrete must
be higher than the mixing shaft to avoid air
pumping (see Fig. 4-26).
Fig. 4-26
30
SAFETY RULES
(16) During working, it is prohibited to stand on the

edge of a building, with the end hose held in
the hands, as the operator may fall due to the
swing of the end hose or delivery pipe,
consequently causing physical injury. It is
required to stand at a safe place and use
suitable auxiliary tools to guide the end hose
in case of working on the edge of a building
(see Fig. 4-27).
Fig. 4-27
(17) No person should stand on the top of the

trailer-mounted concrete pump in case of
falling when the equipment starts abruptly
(see Fig. 4-28).
Fig. 4-28
Warning
It is forbidden to dismount any protective

device such as the fixer on the hopper for
avoiding opening of the screen, emergency
stopping button and anti-scald protection.
Our company takes no responsibilities for
the safety accidents caused by dismounting
or alteration of the safety devices on the
equipment without our company's approval.
31
SAFETY RULES
4.3.3 Other Protections
(1) The operator and others near the machine

must wear protective appliances such as
goggles, safety helmet, earplugs, mask,
gloves, loose work clothes and highly anti-skid
work shoes (see Fig. 4-29). Take care to avoid
being injured by splashing particles. Besides,
wearing ties and watches is dangerous and
must be forbidden.
Fig. 4-29
(2) At the construction site, if the level of the
noise generated by the equipment exceeds
the locally specified value, please close the
machine door (see Fig. 4-30). In order to
reduce the harm to the human body caused
by the noise, please wear earplugs.
Fig. 4-30
(3) The user should prepare fire extinguishers by

himself, and there should be at least one
person knowing how to use fire extinguisher at
the construction site. When filling diesel to the
trailer-mounted concrete pump or opening the
fuel tank cover, please take care to avoid fire
(see Fig. 4-31).
Fig. 4-31
32
SAFETY RULES
(4) When the trailer-mounted concrete pump

operates, the engine will emit exhaust gas,
and there are splashing concrete particles
from time to time during construction, so
always wear mask for your health (see Fig. 4-
32).
Fig. 4-32
(5) No one should stand on the hydraulic oil tank

cover plate in order to avoid falling into the
tank in case the cover plate collapses. Two
different hydraulic oils can't be mixed in the
hydraulic oil tank to avoid chemical reaction.
The oil level in the hydraulic oil tank should be
proper, because if it is too high, an explosion
may easily occur. It is required to use the
hydraulic oil of grades designated by our
company (see Fig. 4-33).
Fig. 4-33
(6) As the oil, fuel and functional liquid may harm

the human body or skin, do read and
understand the User's Guide of the functional
liquid, and always wear safety helmet and
work clothes.
33
SAFETY RULES
(7) Inspection of wear degree: Knock the

concrete delivery pipe to inspect the pipe wall
for wear every day (see Fig. 4-34), and
replace the seriously worn pipe. Never knock
the delivery pipe under pressurization. As to
the allowable minimum wall thickness, see the
curve (see Fig. 4-35).
Fig. 4-34
200
190
0
80
10
14 125
180
65
DN
DN
170
DN
DN
0
DN5
Concrete Pressure (bar)
160
N
150 0
15
D
140 N
130 D
1 80
120
110 DN 0
20
DN
100
90
80
70
60
50
40
30
20
10
0 1 2 3 4 5 6 7 8
X
Min.wall thickness (mm)
Fig. 4-35
34
SAFETY RULES
(8) Inspection of wall thickness: Use a wall

thickness indicator (see Fig. 4-36) to measure
the working delivery pipe wall thickness every
day. When the wall thickness is less than the
allowable minimum value (Note: the minimum
thickness can be found out in Fig. 4-35),
replace the delivery pipe; otherwise, it may
burst and the concrete may jet from the pipe
suddenly, consequently resulting in personnel
injury. (Note: The wall thickness indicator can't
be used for double-wall pipes).
Fig. 4-36
(9) Don't dismount any pipe clamp when the

pipeline is pressurized. To dismount pipe
clamps in the course of working, operate the
trailer-mounted concrete pump to conduct
reverse pumping for 3~5 times to reduce the
pressure in the pipeline (see Fig. 4-37). When
dismounting the clamp, the operator should
stand at the side of the clamp, rather than
facing the connector, and he should use a
wooden or metal covering part to cover the
connector, so as to avoid concrete jetting.
Fig. 4-37
(10) When dealing with pipe blockage by concrete,

watch out for the possible sudden concrete
jetting.
35
SAFETY RULES
4.4 Common Sense About Safety Operation

As there is high-pressure liquid in the operating
trailer-mounted concrete pump, always observe
the following precautions.
4.4.1 Precautions Before Operation

(1) Check the trailer-mounted concrete pump for
its positioning. The trailer-mounted concrete
pump should be installed on even and solid
ground. To avoid automatic slide, the trailer-
mounted concrete pump cannot be set on a
slope.
(2) Check whether the delivery pipes are laid
correctly and whether the mode and capacity
for concrete delivery and feeding are normal.
(3) Check whether the power and water supply
meet the demand by normal operation, and
make sure the electrical, hydraulic and
mechanical systems are in good condition.
(4) Check the oil level in the hydraulic oil tank. Fill
it in case of insufficiency. The filled hydraulic
oil should meet the requirements.
(5) Check whether the lubricating grease in the
lubricating grease pump is sufficient. Fill it in
case of insufficiency. Always firstly carry out
manual lubrication if there is a manual
lubrication pump, and then carry out
lubrication by air pumping to check whether
Fig. 4-38
the grease supply at each lubricating point is
normal (see Fig. 4-38).
(6) Before starting the trailer-mounted concrete
pump according to the operation instructions,
check and confirm the hopper screen is
closed and the water tank is filled with clean
water and free of foreign substances. After
starting the diesel engine, operate it with a
rotation speed of 800~1000 r/min for 3~5 min.
(7) A period of no load operation is necessary if
the temperature is low. Only after the
temperature of the hydraulic oil rises up to
20℃, can the concrete be fed for pumping.
(8) Conduct no load operation for 10 min to check
whether the indication of the pressure gauge
is normal, whether the mixing device can
achieve reverse mixing and whether the
reverse pumping is normal.
36
SAFETY RULES
4.4.2 Precautions During Operation
(1) Before pumping concrete, first pump water

and check each clamp to make sure it is
sealed well without leak, and then pump
pipeline lubricant (mortar generally or cement
grout). In case of mortar, the used amount
should be 0.5 m3/200 m, and the mix
proportion (cement: sand) should be 1:2 for
pipeline with a length less than 150 m, or 1:1
for pipeline with a length more than 150 m.
(2) Pour mortar into the hopper for pumping.

When mortar pumping is coming to end, pour
the required concrete into the hopper for
normal pumping. If the mortar pumping is
blocked, dismount the first section of piping,
and take out the dehydrated block. Start
normal pumping so long as piping is
reinstalled well.
(3) The slump of pumped concrete should not Fig. 4-39
vary greatly, and the variation scope should
be controlled within 100~230 mm. Before
using a truck mixer to dump concrete into the
hopper, quickly mix the concrete in the mixing
drum for several minutes at first.
(4) Inform the front hose operator before starting
or stopping pumping. The bend radius of the
front hose should be more than 1 m. The
operator is not permitted to stand at the outlet
of the hose to avoid injury caused by the
suddenly jetting concrete.
running, it is forbidden to put your hands into Fig. 4-40
the hopper or the water tank (see Fig. 4-39).
(6) The delivery pipe must be fastened and
padded firmly. Never bend the delivery hose
to avoid hose burst (see Fig. 4-40).
(7) The end of hose may swing violently while
pumping starts after solving the blockage,
thus causing sudden concrete jetting, so the
operator is not permitted to approach the hose
(see Fig. 4-41).
Fig. 4-41
37
SAFETY RULES
(8) It is prohibited to stand on the edge or at the

corner of a building, with the end hose held in
the hands, as the operator may fall due to the
swing of the end hose or jetting of concrete
(see Fig. 4-42).
(9) The concrete level should be above the
mixing shaft during pumping. Air suction or
pumping is not permitted.
(10) If the pumping has to be stopped for a
comparatively long time, start the pump once
every 15~30 min to carry out reverse pumping
for 1-2 strokes and then forward pumping for
1-2 strokes to avoid concrete setting inside
the pipes. Fig. 4-42
(11) During pumping, if the pumping pressure rises
suddenly or the delivery pipeline is subject to
vibration, start reverse pumping immediately
for 2-3 strokes to decrease the pressure in the
pipeline, and then conduct forward pumping. It
may also be helpful to use a wooden hammer
to knock the parts of the tapered pipes and
elbows easy to be blocked. If the pumping
pressure remains too high after several
successive operations, the pipeline must be
blocked. In this case, stop pumping to
eliminate the blockage.
(12) Always observe the hydraulic oil temperature
during pumping. When it rises up to 55℃, it is
required to start the cooling system; if it
continues rising up and exceeds 80℃ , stop
the machine for check.
(13) During pumping, do not empty the hopper, as
the remaining concrete may jet from the
hopper to damage the machine and injure the
people around.
(14) In the event of too low concrete slump, do not
add water into the hopper for mixing; instead,
add cement mortar (with the same proportion
of water and cement as the pumped concrete)
into a truck mixer or mixer, mix it evenly and
then pour it into the hopper.
(15) Don’t pile concrete on the hopper screen. In
addition, control the concrete feeding flow and
clear away the over-diameter aggregates and
foreign substances in time.
(16) Stop pumping and do troubleshooting in time
when the mixing shaft is seized.
38
SAFETY RULES
(17) In case of concrete segregation in the hopper,

stop pumping temporarily, and mix the
concrete evenly before pumping again. In
case of serious aggregate segregation and
obviously insufficient mortar in the hopper,
remove some aggregates and add mortar for
remixing.
(18) For re-pumping after short break in vertically
upward pumping, carry out reverse pumping
at first to suck the concrete back into the
hopper from the distribution valve.
(19) In the event of working pause, if there is a
spigot in the pipeline, fit the plug-in board well
to protect the concrete in the vertical or up
tilting pipes against backflow (see Fig. 4-43).
Fig. 4-43
4.4.3 Precautions After Stoppage

(1) After pumping, it is required to idle the diesel
engine for 3~5 min before stoppage.
(2) Every time after concrete pumping, clear away
the concrete remaining in the trailer-mounted
concrete pump and the pipeline immediately.
(3) When the temperature is lower than 5°C, clear
away the water in the trailer-mounted concrete
pump, especially the accumulated water in the
water cooler, to protect the parts against frost
crack.
(4) Carry out the maintenance after shift,
including fastening of loose parts and
lubrication of transmission parts, after
ensuring the engine is stopped and the
pressure in the accumulator is released.
(5) For trailing, such parts as the guide wheel
should be withdrawn completely and cannot
touch the ground.
4.4.4 Precautions for Repair

(1) To repair this equipment, please carefully read
the Maintenance Manual and Parts Manual. In
case of any question about the procedures or
technologies, please consult the After-sales
Service Department in our company. Never
repair it without full understanding.
39
SAFETY RULES
(2) To carry out repair, place the trailer-mounted

concrete pump on flat ground with the repair
area not smaller than 48 (6×8) m2 and the
height not less than 6 m. To make sure the
trailer-mounted concrete pump will not move
unexpectedly, all buttons of electric appliances
should be set at OFF position, and the engine
should be shut down. It is required to release
the pressure in the accumulator before
repairing the hydraulic system.
(3) When it is necessary to apply electric welding
on the trailer-mounted concrete pump, the
high voltage generated may damage the
electronic elements of the remote control
system and cable control system, so it is
required to do the following before applying
welding:
a) Remove the remote control plug from the
remote control socket, and use a cap to cover
the connecting socket.
b) Remove the negative terminal from the
storage battery at first, and then the positive
terminal.
c) When disposing the fuel, hydraulic oil and
other functional liquids (including brake fluid
and electrolyte of storage battery), there is risk
of a fire or explosion. Please observe the
relevant safety regulations and the local laws
to recycle or use the products. Never dispose
them at liberty.
(4) It is forbidden to use compressed air to clean
the pipeline or eliminate blockage. Never add
seawater or salty water into the water tank.
(5) Do not put any tool on the storage battery, butt
the positive and negative poles of the storage
battery or connect metal with the positive pole,
so as to prevent physical injury due to electric
discharge (see Fig. 4-44).
(6) When the top of the equipment needs repair,
Fig. 4-44
the user should prepare antiskid ladder or
repair platform in accordance with the
requirements of EN 14122. In addition, take
care to avoid falling when stepping on the
ladder or working on the top.
40
SAFETY RULES
4.5 Cleaning
After maintaining the trailer-mounted concrete
pump or adding functional liquid, clear the marks of
hydraulic oil, fuel or other preservatives on the
trailer-mounted concrete pump firstly, and then well
treat the cloth stained with erosive or smeary
liquid.
It's not allowed to use any flammable substance,
seawater or other salty fluid as detergent. After
cleaning, check the fuel, lubrication and hydraulic
systems for leakage, looseness and damage. If
any, carry out treatment at once.
4.5.1 Clearing of Remains
(1) After pumping, clear away the concrete in the

pipeline and hopper to prevent blockage due
to the setting of remaining concrete. It's
forbidden to clear the remains with
compressed air. Otherwise, our company
bears no responsibility for the consequences
arising therefrom.
(2) To clean the delivery pipe, wet cleaning can
be applied. Before the sponge ball is sucked
into the pipe, be careful as the remaining
concrete and sponge ball may jet out
suddenly to cause physical injury (see Fig. 4-
45). Fig. 4-45
4.5.2 Cleaning of Equipment
After cleaning the delivery pipes, open the

discharge outlet of the hopper to discharge the
remains completely, and then install a water gun to
clean the hopper, S-valve and delivery cylinder.
41
SAFETY RULES
4.6 Emergency Operation
Emergency Stopping Button

The emergency stopping button is set for the sake
of safety and emergency accident.
After pressing this button, all the actions of the
trailer-mounted concrete pump will be stopped in
spite of any operation.
When rotating and pressing this button as directed
by the arrow on the button, the button will
automatically bounce to the original position to
make the operation available again.
Emergency stopping button on the electric control

cabinet of the trailer-mounted concrete pump (see
Fig. 4-46)
Fig. 4-46
Emergency stopping toggle switch on the remote

control box of the trailer-mounted concrete pump
(see Fig. 4-47)
Fig. 4-47
42
SAFETY RULES
4.7 Package, Transportation and Storage
4.7.1 Package
(1) It is not necessary for the trailer-mounted

concrete pump to be cased up for delivery, but
the exposed surfaces should be treated
against corrosion and rust.
(2) The concrete delivery pipes and other
accessories should be treated against
corrosion and rust. The delivery pipe
connectors should be protected against
collision.
4.7.2 Transportation and Storage

(1) The trailer-mounted concrete pump should be
transported and stored in accordance with
ISO 6749-1984. In addition, the following
precautions should be taken:
a) Release the accumulator oil pressure
completely;
b) Drain the water system (including the oil water
cooler);
c) Set all switches and operating handles at the
OFF position;
d) Close and lock the doors and covers of the
control box and operator's station.
Caution
The places for product storage or

transportation should be rain-proof,
corrosion-proof, sun-proof and ventilated,
with a temperature of -40°C~40°C.
The relative humidity for product storage or
transportation should be 30%~95%.
43
SAFETY RULES
(2) In case of site transition, the trailer-mounted

concrete pump should be loaded and
transported as follows:
a) If the distance between the two worksites is
not more than 1000 m, fold and fix the four
outriggers before towing the equipment away
with a trailer at a speed not more than 8 km/h
(see Fig. 4-48).
trailer velocity (v≤8km/h)
Fig. 4-48
b) If the distance between the two worksites is

not less than 1000 m, use a crane to load the
trailer-mounted concrete pump onto a truck.
- Check whether the hook of the trailer-mounted
concrete pump (see Fig. 4-49) and the sling of
the crane are in good condition;
Fig. 4-49
44
SAFETY RULES
- Check whether the lifting method is correct

(see Fig. 4-50). During lifting, no person
should stand under the trailer-mounted
concrete pump in case the sling breaks
abruptly and thereby hurts people.
Fig. 4-50
- The gravity center positions on the trailer-

mounted concrete pump and truck should be
the same in general. The truck should not
carry things irrelevant to the transportation of
the trailer-mounted concrete pump. The
height, width and length of the load should not
exceed the values specified in the local road
traffic law. Since the gravity center of the
trailer-mounted concrete pump is relatively
high, keep traveling at a proper speed, and
decelerate at the time of turning to avoid
overturn. When passing through underpasses,
bridges, tunnels, or overhead pipelines or
cables, it is required to ensure there is enough
space and distance.
45
K
AN
BL
FT
LE
LY
AL
N
O
TI
N
TE
IN
E
G
PA
IS
TH
46
SAFETY MARKS
5 Safety Marks
5.1 Relevant Instructions
The safety marks have the following functions:

Call attention to the existing or potential dangers;
Describe the dangers;
Indicate the nature of dangers;
Indicate the possible consequences caused by
such dangers;
Instruct persons how to avoid such dangers.
The safety marks should be located at visible
positions and distinct from the equipment. Certain
measures should be taken to protect the safety
marks against damage and scratch. The safety
marks are expected to have a relatively long
service life.
For the safety marks, the edges should be flat and
smooth without obvious burs, dentations or waves,
the front surfaces should be flat and clean, and the
frames should be uniform and straight without any
curve or defect.
The performance requirements, test methods,
inspection rules, package and storage of these
safety marks should conform to the relevant
requirements in GB/T 13306.
Prompt
If the safety marks in this chapter differ from the

physical products, the latter should prevail.
47
SAFETY MARKS
5.2 Locations on the Complete Vehicle

(See Fig. 5-1)
1 2 3
4 5 6 11 7 8 9 10
Fig. 5-1
48
SAFETY MARKS
5.3 Detailed Explanations
(1) Mark for Oil Pressure of Swing Valve System

(see Fig. 5-2)
· It indicates the value displayed on the 换向压力
corresponding instrument is the change-over
pressure.
Change-over pressure
Fig. 5-2
(2) Mark for Agitating Oil Pressure (see Fig. 5-3)

· It indicates the value displayed on the
corresponding instrument is the agitating oil 搅拌压力
pressure.
Agitating oil pressure
Fig. 5-3
(3) Mark for Oil Pressure of Main System (see

Fig. 5-4)
· It indicates the value displayed on the
corresponding instrument is the oil pressure of
主系统压力
main system.
Oil pressure of main system
Fig. 5-4
49
SAFETY MARKS
(4) Mark for Forbidden Operation on Hopper (see

Fig. 5-5)
· It indicates that it is forbidden to open the
screen during pumping to avoid personnel
injury at the time of concrete mixing.
· It indicates that it is forbidden to step on the
hopper.
Fig. 5-5
(5) Warning Mark for Danger of Splashing

Concrete (see Fig. 5-6)
· It warns people to beware of the splashing
concrete during pumping to avoid physical
injury.
Fig. 5-6
(6) Mark for Drawing in and Drawing out of

Outriggers (see Fig. 5-7)
· It indicates the precautions on this mark
should be observed strictly for drawing in and
drawing out of outriggers.
支腿的收放
DRAWING IN AND DRAWING OUT OF OUTRIGGERS
1. 操作导向轮的升降手柄，使导向轮向上缩回，整车前倾。
Maniplulate the control handle of the pilot wheel and make the wheel draw back upward, leading
the whole trailer pump to incline ahead.
2. 放下后支腿，插好支腿定位销并锁紧防松机构。
Lay down the rear-outriggers, fix the pilot pins, and fasten the locknuts.
3. 操作导向轮的升降手柄，使导向轮向下伸出，将拖架的前半部分顶起。
Manipulate the control handle of the pilot wheel and make the wheel stretch downward,
lifting the front part of the trailer pump.
4. 放下前支腿，插好支腿定位销并锁紧防松机构。
Lay down the front-outriggers, fix the pilot pins, and fasten the locknuts.
5. 完成以上操作以后，须保证整车水平状态并使车轮不承载。
After all of the above operations, the whole trailer
pump should keep in the horizontal state, while
making the trailer wheels without load.
导向轮
后支腿前支腿 Pilot wheel
Rear-outriggers Front-outriggers
Fig. 5-7
50
SAFETY MARKS
(7) Namemark of Trailer-mounted Concrete Pump

(see Fig. 5-8)
· Such basic specifications for the trailer-
mounted concrete pump are shown on the 拖式混凝土泵
namemark: product type, brand, max. Trailer Concrete Pump
theoretical displacement, max. theoretical 产品型号
Product Type
output pressure, engine rated power,
最大理论输送量最大理论输出压力
complete vehicle gross mass, overall Max. Theoretical m 3/h Max. Theoretical MPa
Displacement Output Pressure
dimension, date of production, and number.
发动机额定功率整车总质量
Engine Rated kW Complete Vehicle kg
Power Gross Mass
外形尺寸（长 × 宽 × 高）
Overall Rimension(L×W×H)
生产日期出厂编号
Date of Production Number
Fig. 5-8
(8) Caution Mark for Safety (see Fig. 5-9)

· To use the trailer-mounted concrete pump, it is
necessary to carefully read the precautions
shown on this mark.
注意 CAUTION
1.拖行本机的牵引速度不大于8km/h。
Traction speed should be no more than 8km/h.
2.本机必须定位在平整、坚实的基础上。
The machine must be fixed on a horizontal and solid foundation.
3.泵送作业时，注意倒入料斗的料应符合要求，否则不泵送。
During the process of concrete pumping, please not that the concrete poured into the hopper
should meet requirements of specification. Otherwise, pumping is prohibited.
4.泵送作业时，机手不得离岗，经常观察压力、油温是否正常。
During the process of concrete pumping, operator is not allowed to leave the working site. He must
often scrutinize whether the pressure and temperature of hydraulic oil are normal.
5.泵机运行时,严禁将手或异物伸进筛网内。
During the process of concrete pumping, it is prohibited to put hands or other material s into the grid.
6.任何维修工作，必须关闭主机并使蓄能器卸荷后，方可进行。
In case of any repair or maintenance, please first turn off the diesel engine and then discharge
the remained hydraulic energy of the accumulator.
7.离泵及操作者三米以内的输送管、接头和弯管,应定期更换,该范围内的管路应加以防护。
Any delivery pipe, jionts and elbow that is within 3 meters away from the pump and operator should
replace periodically. And tube-route in this range should be protected.
8. 泵送结束，一定要清洗泵机、砼缸、料斗、管道，严禁砼料残存。
After pumping, be sure to clean concrete cylinders, hopper and pipes. Remaining concrete in the
pump is prohibited.
Fig. 5-9
51
SAFETY MARKS
(9) Mark for Self-sealing Device of Oil Tank (see

Fig. 5-10)
· It indicates how to seal the hydraulic oil to
keep its cleanliness when checking and
repairing the trailer-mounted concrete pump.
Fig. 5-10
(10) Warning Mark for Accumulator (see Fig. 5-11)

· It indicates that, to avoid explosion, the
accumulator can be charged only with
nitrogen rather than other gases, and
specifies the nitrogen inflation pressure
should be 7 MPa~8 Mpa.
Fig. 5-11
(11) Mark for Cooling Water Requirements (see

Fig. 5-12) 注意 CAUTION
· It indicates the precautions for water cooling 1.当油温度超过45°C时，必须打开进水阀门。
进水口
Water inlet
of trailer-mounted concrete pump which Water inlet valve must be open when
冷却器
oil temperature is over 45°C.
should be observed strictly. 2. 进水压力≤0.5MPa。
Cooler
出水口
Pressure of incoming water must be less than 0.5MPa. Water outlet
3.当温度低于0°C时，拖泵工作后应将冷却器中的冷却水、洗涤
室中的水放尽，以防冻坏。
If the temperature is below zero, discharge water in pump and washing room
to prevent the pump from being frozen after operation.
Fig. 5-12
52
Due to continuous improvement on product performance,
the products are subject to change without further notice.
For after-sales service support, please contact us through

service hotline 0086-21-58590631.
Company Address: SANY Industry Town, Changsha National Economic & Technical Development Zone, Hunan, China
Tel.: 0086-731-84031888 Fax: 0086-731-84031999
After-sales Service Hotline: 0086-21-58590631 Postal Code: 410100
Website: http:// www. sany.com.cn E-mail: sanyservice@sany.com.cn
Copyright SANY HEAVY INDUSTRY CO., LTD.

No copy or reproduction without the written permission from SANY HEAVY INDUSTRY CO., LTD.

HBT80C-1818DIII Trailer-Mo Safety Manual

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HBT80C-1818DIII Trailer-Mo Safety Manual

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HBT80C-1818DIII

This Safety Manual provides instructions on HBT80C-1818DIII trailer-mounted concrete

SANY Heavy Industry Co., Ltd.

Please carefully read this Safety Manual,

2. Use Scope and Responsibilities

3. Equipment Operation Conditions

2 Use Scope and Responsibilities……………………………………………………… 5

3 Equipment Operation Conditions…………………………………………………… 17

4 Safety Rules …………………………………………………………………………… 21

5 Safety Marks …………………………………………………………………………… 47

This chapter outlines the dangers that may occur

1.1 Safety Signs

This is a sign of “Caution”.

Be vigilant on serious danger! It means an

Be vigilant on medium danger! It means a potential

Pay close attention to slight danger! It means a

It is used to give additional instructions to some

It indicates the current operation fails to comply

It indicates the current operation complies with the

1.2 Basic Principles

This equipment should be only used to deliver

(2) The safety devices dismounted for repair

Please attach this Safety Manual to the

2 Use Scope and Responsibilities

2.1 Proper Use of Equipment

2.1.1 Selection and Qualification of

65% accidents related to trailer-mounted

(2) Welder & Electrician

When the trailer-mounted concrete pump is subject

a) Responsibilities: in charge of the parameter

(4) Electrical Engineer

a) Responsibilities: in charge of the parameter

(5) After-sales Engineer

2.1.2 Proper Operation by Operators Fig. 2-2

2.2 Precautions for Operation

2.2.1 Injury Risk

(1) When the trailer-mounted concrete pump is in

(2) When the trailer-mounted concrete pump is in

It is prohibited to put your hands into the hopper

It is prohibited to touch the running mixing shaft

It is prohibited to put your hands into the water

It is prohibited to touch the operating swing

(3) During pumping, the concrete level in hopper

(4) To dismount pipe clamps in the course of

(5) When dealing with pipe blockage by concrete,

(6) To replace a piston or dismount an oil pipe, it

(7) In order to avoid explosion, the accumulator

(8) Check the pumpability of concrete before

2.2.2 Unauthorized Operation

(1) The trailer-mounted concrete pump should be

(2) Check whether the foundation has enough

(3) If you span different voltage belts (step

(4) In case of any abnormity, don't operate the

The trailer-mounted concrete pump is

It is forbidden to fit any additional device or apply

Responsibilities of the Manufacturer

Be responsible for the quality of the supplied

Relevant personnel are allowed to operate or

Responsibilities of All Working Personnel

The operators should follow the stop signal

Responsibilities of Management Personnel

Make sure the operators have received training

Besides this Safety Manual, the relevant safety