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DPM-3

OPERATOR MANUAL
CONTENTS

SECTION NO. PAGE NO.

1. INTRODUCTION ....................................................................................................... 2
2. RECEIVING AND UNPACKING ................................................................................ 3
3. SAFETY CONSIDERATIONS ................................................................................... 3
4. CONNECTOR WIRING INFORMATION ................................................................... 4
5. MECHANICAL ASSEMBLY....................................................................................... 6
6. PANEL MOUNTING .................................................................................................. 7
7. CONNECTORS ......................................................................................................... 7
8. FRONT PANEL SETUP KEYS .................................................................................. 8
9. SCALING DEFINITIONS ........................................................................................... 9
10. METER SETUP AND PROGRAMMING.................................................................. 11
11. SETTING MENU LOCKOUTS ................................................................................. 20
12. LOAD CELLS AND MICROVOLTMETER .............................................................. 21
13. DUAL SETPOINT CONTROLLER .......................................................................... 24
14. ANALOG OUTPUT .................................................................................................. 26
15. RS-232 AND RS-485 INTERFACE ........................................................................ 27
16. PARALLEL BCD OUTPUT ...................................................................................... 28
17. 5, 10 AND 24 VDC EXCITATION OUTPUTS .......................................................... 29
18. DIGITAL CONTROL INPUTS .................................................................................. 30
19. CALIBRATION......................................................................................................... 31
20. SPECIFICATIONS................................................................................................... 31
21 GLOSSARY OF TERMS ......................................................................................... 34
WARRANTY & REPAIR POLICY ............................................................................ 36

REVISED 7/02

-1-
1. INTRODUCTION

The DPM-3 panel instruments are a versatile, cost effective solution to a wide variety of
monitoring and control applications. These instruments are easily set to produce an
accurate display of weight, load, or direct reading of microvolts. Front panel push-button
or RS-232/RS-485 setup allows the user to customize the unit for a specific application.
Digital scaling of zero and span provides direct readout in engineering units. Digital
calibration of all ranges eliminates drift associated with potentiometers found in non-
microcomputer-based meters. These meter utilize a unique method of analog-to-digital
conversion that provides 60 conversions per second ( 50 for 50 Hz operation ) while
integrating over a full cycle of the line for maximum noise rejection. Self calibration cycles
reduce the average reading rate to 56 per second ( 47 for 50 Hz ). This fast read rate
provides an accurate display of peak signal input and quick response in control applica-
tions. The adaptive auto filter automatically supplies a time constant compatible with the
signal noise level. This ensures stable displayed readings and outputs while responding
rapidly to changes of the input signal that exceed a selected threshold value. Selective
security lockout of the front panel setup protects against accidental changes to the meter
configuration and simplifies use by the operator. The DPM-3 uses a lightweight, high-
efficiency switching power supply that operates from either AC or DC voltages and
complies with safety regulations. The meter can be powered worldwide without changes
to the supply. An optional low voltage supply operates on 9 to 37Vdc from batteries or
8 to 28 Vac from sources such as 400 Hz aircraft power. Both supplies have isolated 5,
10 and 24 Vdc excitation supplies to power transducers. The NEMA 4 (IP65) 1/8 DIN case
is made of high impact, 94V-0 UL-rated plastic. Mounting is from the front of the panel and
requires less than 110 mm behind the panel. All wiring is by removable plugs conforming
to IEC950 safety standards. All output options are isolated from meter and power ground
by 250 Vac minimum.

The dual setpoints have two form C ( 10 A @ 250 Vac ) relays or open collector outputs
for alarm and control capabilities. Either setpoint may be latching or nonlatching and may
be separately configured to be energized above or below the setpoint or in a fail-safe
mode. Outputs may also be selected to operate from the filtered signal to reduce relay
chatter or from the unfiltered signal for fast response. Snubber circuits and program-
mable relay switching time delay extend relay contact life.

Isolation of the 4 to 20 mA and 0 to +10 V analog outputs eliminates ground loop problems.
The output may be scaled by front panel push-buttons or RS-232/RS-485. Depending on
the application, the analog output may be selected to operate from the filtered or
unfiltered signal input. The 4 to 20 mA output will drive up to an 800 Ohm load with 16
V compliance

The DPM-3 offers RS-232 or RS-485 bidirectional communications or parallel, 3-state


BCD output to interface with computers, PLC’s or other digital devices. IBM PC
compatible software is available from Transducer Techniques for programming of the unit
by the RS-232 and RS-485 interfaces. See section 15 for more information.

-2-
2. RECEIVING AND UNPACKING

Your DPM-3 meter was carefully tested and inspected prior to shipment. Should the meter be
damaged in shipment, notify the freight carrier immediately. In the event the meter is not
configured as ordered or the unit is inoperable, return the unit to Transducer Techniques for
repair or replacement. Please include a detailed description of the problem.

3. SAFETY CONSIDERATIONS

Visually inspect the unit for signs of damage. If the unit is damaged, do not attempt to
operate.

This unit is to operate with AC ( mains ) from 90 to 264 Vac ( 95 to 370 Vdc ) or 8 to 28 Vac
( 9 to 37 Vdc ). Verify that the proper power option is installed for the power to be used.

This meter has no AC ( mains ) switch; it will be in operation as soon as power is connected.

Do not make signal wiring changes or connections when power is applied to the instrument .
Make signal connections before power is applied and, if reconnection is required, disconnect
the AC ( mains ) power before such wiring is attempted.

To prevent electrical or fire hazard, do not expose the instrument to excessive moisture.

Do not operate the instrument in the presence of flammable gases or fumes; such an
environment constitutes a definite safety hazard. This meter is designed to be mounted in a
metal panel.

Verify the panel cutout dimensions and mount according to instructions.

-3-
4. CONNECTOR WIRING INFORMATION

4.1 CONNECTOR LOCATION

The connectors shown are the screw terminal plugs. Pin locations for the crimp-on terminals
are the same. J3 is either a 6 conductor phone plug for RS-232 and RS-485 or a 30 pin, mass
termination, edge connector for parallel BCD.

J1 J2 J4 J5
1 2
1 1 1
J3
6
1 1
1

6 6 3 6
30

11
4.2 J1 - POWER AND DIGITAL CONTROLS
Notes: 1) Non-isolated digital control inputs A and B are menu
AC HI (+DC HI) 1 selectable.
AC LO (DC RET) 2 2) +5Vdc output may be connected to J1-4 instead of
GROUND 3
digital input B, see Page 32.
DIGITAL INPUT B OR +5VDC 4
DIGITAL INPUT A 5
DIGITAL GROUND 6

4.3 J5 - SIGNAL INPUT

LOAD CELL (4 or 6 WIRE)

Note: For 4 wire load cells, jumper (+)Sense to


(+)Excitation and (-)Sense to (-)Excitation.

-4-
4.4 J 2 - DUAL SETPOINT CONTROLLER SOLID STATE RELAY OUTPUTS
RELAY OUTPUTS Switching AC 125Vac @ 120 mA max.
ALARM 1 - SOURCE 1 1 AC
ALARM 1 - N/O CONTACT 1
ALARM 1 - SOURCE 2 2 AC
ALARM 1 - N/C CONTACT 2
ALARM 1 - DRAIN 3
ALARM 1 - COMMON 3
ALARM 2 - SOURCE 1 4 AC
ALARM 2 - N/O CONTACT 4
ALARM 2 - SOURCE 2 5 AC
ALARM 2 - N/C CONTACT 5
ALARM 2 - DRAIN 6
ALARM 2 - COMMON 6
SOLID STATE RELAY OUTPUTS
SOLID STATE RELAY OUTPUTS Switching DC 125Vdc @ 120 mA max.
Switching DC 125Vdc @ 240 mA max. (Directly compatible with Open Collector board)

ALARM 1 - SOURCE 1 1 +DC ALARM 1 - SOURCE 1 1 +DC


ALARM 1 - SOURCE 2 2 ALARM 1 - SOURCE 2 2
ALARM 1 - DRAIN 3 -DC ALARM 1 - DRAIN 3 -DC
ALARM 2 - SOURCE 1 4 +DC ALARM 2 - SOURCE 1 4 +DC
ALARM 2 - SOURCE 2 5 ALARM 2 - SOURCE 2 5
ALARM 2 - DRAIN 6 -DC ALARM 2 - DRAIN 6 -DC

4.5 J3 DIGITAL INTERFACE

RS - 232 INTERFACE RS - 485 INTERFACE

NO CONNECTION 1 ISOLATED GROUND 1


RTS 2 BTX 2
TX 3 ATX 3
RX 4 ARX 4
ISOLATED GROUND 5 BRX 5
NO CONNECTION 6 BCD OUTPUT ISOLATED GROUND 6

1 1 2 2
4 3 4 8
10 5 6 20
40 7 8 80
100 9 10 200
400 11 12 800
1K 13 14 2K
4K 15 16 8K
10K 17 18 20K
40K 19 20 80K
21 22
23 24
+ POL 25 26 DATA READY
BCD HOLD 27 28 BCD ENABLE
ISOLATED GND 29 30 ISO 5 / 15VDC

4.6 J4 - ANALOG OUTPUT

0 TO 20 MA OUTPUT 1
0 TO 10 VDC OUTPUT 2
ISOLATED GROUND 3

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5. MECHANICAL ASSEMBLY

5.1 REMOVING THE REAR PANEL

To remove the rear panel, first remove any connectors that are installed. Press down on both
rear panel retaining tab releases (see Fig. 5.1) and pull the top of the rear panel away from the
case. The bottom of the rear panel will now lift out.

Retaining Tab
Retaining Tab
and Release
and Release
Retaining Tab Retaining Tab

Figure 5.1

5.2 REMOVING THE METER FROM THE CASE

After removing the rear panel, the meter can be taken out of the case by carefully grasping the
power supply board and signal conditioner board at the connectors and sliding the unit out the
back of the case. See Figure 5.2.

Figure 5.2

5.3 REASSEMBLING THE METER

Reverse the preceding procedures to reinstall the meter in the case. After the meter
is in the case, insert the bottom tabs on the rear panel into the case first. Care must
be taken to ensure the printed circuit boards are properly aligned by the board
retaining pins on the inside of the rear panel.

-6-
6. PANEL MOUNTING

Be sure the gasket to mount the case to the panel is in place. Turn the two mounting screws
counterclockwise until the space between the mounting pawl and the bezel is greater than the
panel thickness. Insert the meter in the panel cutout. Turn the mounting screws clockwise until
the meter is securely mounted in the panel. Do not overtighten the mounting screws.

FRONT VIEW REAR VIEW

 

1.89"
7$5(
(48mm) 0(18 0(18
3($. 5(6(7 $/$506

J1 J2 J3 J4 J5
3.78"
.197" (96mm)
(5mm)
TOP VIEW SIDE VIEW

Mounting
Pawl
4.02"
(102mm) PANEL CUTOUT

.39"
(10mm) 1.772+.024/-0.0"
(45 +0.6/-0.0mm)

3.622" +.032/-0.0"
(92 +0.8/-0.0mm)

7. CONNECTORS

The DPM-3 uses UL/VDE rated screw terminal connections that plug into the mating PC jack.

-7-
8. FRONT PANEL SETUP KEYS

 
ALARM 1 STATUS ALARM 2 STATUS
INDICATOR INDICATOR

7$5(
0(18 0(18
Figure 8.1
3($. 5(6(7 $/$506

MENU KEY ALARM KEY


PEAK DISPLAY KEY (REVERSE MENU)
( DIGIT SELECT ) RESET & TARE KEY
(VALUE SELECT )

8.1 KEY PAD FUNCTIONS


The keys shown above allow programming the meter for desired functions. These keys may
be selectably or completely "locked out". The following describes the function of each key.
MENU KEY FUNCTIONS
Operating Mode
PRESSING ACTIONS
MENU 1. Causes the meter to change from the OPERATING mode to the MENU
mode.
Menu Mode
PRESSING RESULTS
MENU
2. Each additional press of the menu key will advance to the next menu
item until RESET is reached at which time the meter will reset into the
OPERATING mode again.
MENU
3. While in the MENU mode, after performing any change, pressing the
menu key will store the changes made to the item values.
MENU

RESET
+ 4. Resets the meter and shifts to the OPERATING mode without having
to go to the end of the menu items.
PEAK KEY FUNCTIONS
Menu Mode
PRESSING RESULTS
PEAK 1. While the meter is displaying a menu item, pressing the PEAK key will
show the values of that menu item. One of the digits displayed will be
flashing which indicates its value may be changed. To make any digit
active, keep pressing the PEAK key until the digit you wish to change
begins to flash.
2. Will increment the flashing digit by one for each press.
RESET

Operating Mode

PEAK 1. Toggles the display between the PEAK, noted by a blinking display,
and INPUT values.

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TARE/RESET KEY FUNCTIONS
Operating Mode

Pressing the TARE/RESET key by itself, causes the display to TARE to zero. Pressing the
TARE/RESET key and any other key causes several different resets to take place.
PRESSING ACTIONS
MENU

RESET + 1. Resets all display functions.

RESET
+ ALARM
2. Resets any alarm conditions.

+ 3. Resets the peak value to the current peak value.


RESET PEAK

ALARM KEY FUNCTIONS


Operating Mode
PRESSING ACTIONS

1. 1st. press displays setpoint #1 value. The value may be changed by


ALARM
using the Digit Select and Value Select Keys.
ALARM 2. 2nd. press displays setpoint #2 value. The value may be changed
by using the Digit Select and Value Select Keys.
ALARM 3. 3rd. press returns to the input signal value.

ALARM
Menu Mode

1. Steps the display backwards through the menu items.


9.0 SCALING DEFINITIONS

There are three selectable methods for scaling the meter. The three methods are defined as
follows.

1. Scaling using a scale factor and offset (calculate scale and offset):
This method requires that you calculate the required scale and offset values and
enter them into memory when the meter displays SCALE and OFFSET. No signal
need be applied to the meter when uning this method.

2. Scaling using the coordinates of two points (using values from sensor's
calibration certificate):
In using this method you enter the low input signal value, the display value for the
low signal, the high input signal value and the display value for the high input signal.
These values are entered when menu items Lo In, Lo rd, HI In and HI rd are
displayed. No signal need be applied to the meter when using this method.

-9-
3. Scaling by reading the input signal values (applying a known weight or load):
When using this method, the meter calculates the proper scaling and offset values,
entering them into memory. The meter is connected to your sensor and looks at the
values of the input signals.

* Method 2 is the most commonly used.

9.1 Accessing scaling method 1 (calculate scale factor and offset)


1. Remove the input board and verify that the jumpers are in the correct positions for
the range you intend to use. Re-install the board.
2. Apply power and press the left MENU key until ConFG appears on the display.
3. Press the PEAK key, and five digits will appear on the display. Continue pressing
the PEAK key until the underlined (second) digit begins to flash 00000 . Make
this digit a "0" by pressing the RESET key until "0" appears. Note that when this digit
is a "1", you have access to scaling method 3 only. Store the change by pressing
the left MENU key.
4. Go to Section 10 under SEtuP and select "Scale Factor and Offset". Press the
PEAK key, and five numbers will appear on the display. Press the PEAK key again
until the underlined (fourth) digit begins to flash 00000 . Make this digit a " 0" by
Perform any other changes in Section 10 that are required for your application.

9.2 Accessing scaling method 2 (using values from sensor's calibration certificate)
1. Remove the input board and verify that the jumpers are in the correct positions for
the range you intend to use. Re-install the board.
2. Apply power and press the left MENU key until ConFG appears on the display.
3. Press the PEAK key, and five digits will appear on the display. Continue pressing
the PEAK key until the second digit begins to flash 00000 . Make this digit a "0"
by pressing the RESET key until "0" appears. Note that when this digit is a "1", you
have access to scaling method 3 only. Store the change by pressing the left MENU
key.
4. Go to Section 10 under SEtuP. Press the PEAK key, and five numbers will appear
on the display. Press the PEAK key again until the underlined digit begins to flash
00010 . Make this digit a " 1" by pressing the RESET key until "1" appears. Store
the change by pressing the MENU key. Referring to Section 9, press left MENU
until Lo In appears. Using the PEAK and RESET keys, enter the low input value.
Push the left MENU key until Lo rd appears. Using the PEAK and RESET keys,
enter the low reading to be displayed. Repeat this procedure for HI In and HI rd.
Perform any other changes in Section 10 that are required for your application.

9.3 Accessing scaling method 3 (applying a known weight or load)


1. Remove the input board and verify that the jumpers are in the correct positions for
the range you intend to use. Re-install the board.
2. Apply power and press the left MENU key until ConFG appears on the display.
3. Press the PEAK key and five digits will appear on the display. Continue pressing
the PEAK key until the second digit begins to flash 01000 . Make this digit a "1"
by pressing the RESET key until "1" appears. Note that when this digit is a "0", you
have access to scaling methods 1 and 2. Store the change by pressing the left
MENU key.

-10-
(Accessing Scaling Method 3 cont.)
Go to Section 10 in this manual and perform the procedure "input signal scaling by
applying a known weight or load". Perform any other changes in section 10 that are
required for your application.

* Method 2 is the most commonly used

10. METER SETUP & PROGRAMMING


Before beginning Setup of the meter, you should first decide on the method of meter scaling
as described in section 9. Method 1 is the default setting shipped from the factory. Starting
on page 12, proceed through the Setup menu with InPut, SEtuP and ConFG. Under ConFG,
if you select 01000 Method 3 (scaling by reading the input signals), and after a meter ReSet,
you must connect the meter to your sensor or transducer and use the following procedure to
scale the meter. If you select 00000 (method 1 or 2) this procedure does not apply.

INPUT SIGNAL SCALING METHOD BY APPLYING A KNOWN WEIGHT OR LOAD


(Applies only if selected from the menu under METER CONFIGURATION

MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

Lo In Press the MENU key. 0.021 Press the PEAK key. 0.021
Lo In will appear on the The meter will begin to take Press the RESET key to store
meter display. Set the input readings and display the low the Lo In (low signal) value.
signal from the source to its signal value.
low input value.

Hi In Press the MENU key. 20.094 Press the 20.094


PEAK key.

Hi In will appear on the meter The meter will begin to take Press the RESET key to store
display. Set the input signal readings and display the high the Hi In (high signal) value.
from the source to its high signal value.
input value.
Lo rd Press the MENU key. 0.021 Press the PEAK key 000.00
Lo rd will appear on the to select a digit. Selected Press the RESET key to select
meter display. Set the low digit will flash. the digit value. Select 0 thru
displayed reading for low 0.0000 0.0000 0.0000 9 for the flashing digit.
signal input. 0.0000 0.0000 Decimal is fixed by dEC.Pt.

Hi rd Press the MENU key. 0.021 Press the PEAK key 5000.0
Hi rd will appear on the meter to select a digit. Selected Press the RESET key to select
display. Set the high digit will flash. the digit value. Select 0 thru
displayed reading for high 0.0000 0.0000 0.0000 9 for the flashing digit.
signal input. 0.0000 0.0000 Decimal is fixed by dEC.Pt.

-11-
MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

LOAD CELL SIGNAL CONDITIONER

InPut Strn 20.0 50.0 100.0


Input signal type Load Cells 250.0 500.0

dC u 20.0 50.0 100.0


DC millivolts 250.0 500.0
20, 50, 100, 250, 500 mV FS

SEtuP 00000 0 4 1/2 digits


Meter Setup
Display selection
1 Remote display
Note: Remote Display "1" is 2 4 1/2 digits, meter counts
only selected when the meter is by "10"
to be used as a serial input
"slave" meter with an RS232 or 3 3 1/2 digits
RS485 card installed.

00000 0 60 Hz
Line frequency 1 50 Hz

00000 0 No front panel TARE


Front Panel TARE 1 Front panel TARE

00000 0 Scale factor and offset


Method of scaling meter 1 Coordinates of 2 points

00000 0 A:Reset B: Meter Hold


Rear connector inputs A & B 1 A:Funct. Reset B:Peak Display
2 A:Meter Hold B:Peak Display
A B DP1 DP2 3 A:Meter Hold B: Tare
1 1 XXXXX XXXX.X 4 A:Peak Display B: Tare
0 1 XXXX.X XXX.XX 5 A:Tare B: Reset
1 0 XXX.XX XX.XXX 6 External Decimal Points DP1
0 0 XX.XXX X.XXXX 7 External Decimal Points DP2

* Coordinates of two points is the most common method of scaling the meter.

-12-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

METER CONFIGURATION

ConFG 00000 0 Not rate.


Meter configuration Rate of change function. 1 Rate X 0.1
2 Rate X 1
With extended version signal 3 Rate X 10
conditioner card only. 4 Rate X 100
5 Rate X 1000
6 Rate X 10,000

00000 0 Scaling using Scale


Selects between Scaling Factor and Offset or
Method 2 & 3 "0" or Scaling Coordinate of Two Points
Method 1, "1". See section 7 (methods 2 & 3).
1 Scaling by reading input
for a description of these
methods signals (method 1).

00000 0 Un-latched
Selects between continuous 1 Latched
(unlatched) data or single value
(latched) of RS232 data when
RTS is high or open.

00000 0 Full duplex mode.


Selects either full or 1/2 duplex 1 Half duplex mode.
mode when using the RS-485
serial communication board.

00000 0 Linear Curve


Selects between linear and 1 Custom curve.
custom curve operation.
With extended version signal
conditioner card only.

FiLtr 00000 0 Alarm unfiltered


Alarm filtering 1 Alarm filtered
Filtering
00000 0 Peak of unfiltered signal
See section 21 for a Peak display filtering 1 Peak of filtered signal
description of filtering
options 00000 0 Batch average, 16 rdgs
Display filtering 1 Display filtered signal

-13-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

FiLtr 00000 0 Low threshold level


Active filter response 1 High threshold level
Filtering (continued)
00000 0 Autofilter
See section 21 for a
Input signal filtering 1 Batch avg, 16 rdgs.
description of filtering
2 Moving avg, .08 sec.
terms.
3 Moving avg, .15 sec.
4 Moving avg, .3 sec.
5 Moving avg, .6 sec.
6 Moving avg, 1.2 sec.
7 Moving avg, 2.4 sec.
8 Moving avg, 4.8 sec.
9 Moving avg, 9.6 sec.
A Unfiltered

dEc.Pt d.dddd d.dddd dd.ddd ddd.dd


Decimal point selection dddd.d ddddd. .ddddd

(Scale and Offset selected) 0.0000 0.0000 0.0000 Select 0 through 9 for
SCALE 0.0000 0.0000 flashing digit.
Scale factor multiplier 0.0000 00.000 000.00 Select decimal point position
0000.0 00000. with the digit select key.

0.0000 0.0000 0.0000 Select 0 through 9 for


OFFSt 0.0000 0.0000 flashing digit. Decimal point
Offset or Zero Value location is fixed by dEC.Pt
selection

(coordinates of 2 pts method) 0.0000 0.0000 0.0000 Select 0 through 9 for


Lo in 0.0000 0.0000 flashing digit. Decimal point
Low signal input value location is fixed by input range
chosen.

Lo rd 0.0000 0.0000 0.0000 Select 0 through 9 for


Low Displayed Reading at 0.0000 0.0000 flashing digit. Decimal point
Low Signal Input location is fixed by dEC.Pt
selection

Hi In 0.0000 0.0000 0.0000 Select 0 through 9 for


High Signal Input Value 0.0000 0.0000 flashing digit. Decimal point
location determined by input
range chosen.

-14-
MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

Hi rd 0.0000 0.0000 0.0000 Select 0 through 9 for flash-


High Displayed Reading at 0.0000 0.0000 ing digit. Decimal location is
High Signal Input fixed by dEC.Pt selection.

ALSEt 00000 0 Relay 1 on, Relay 2 on


Alarm Operation Setup. 1 Relay 1 off, Relay 2 on
Relay status when alarm is 2 Relay 1 on, Relay 2 off
(Only enabled if relay or solid active. 3 Relay 1 off, Relay 2 off
state relay output board is
installed).
00000
0 AL1, AL2 non-latch
Alarm latching or non-latch- 1 AL1 latch, AL2 non-latch
ing status 2 AL1 non-latch, AL2 latch
3 AL1, AL2 latch

00000
00000 0 AL1 active high
Alarm status AL2 active high
00000 1 AL1 active low
AL2 active high
2 AL1 disabled
AL2 active high
3 AL1 active high
AL2 active low
4 AL1 active low
AL2 active low
5 AL1 disabled
AL2 active low
6 AL1 active high
AL2 disabled
7 AL1 active low
AL2 disabled
8 AL1 disabled
AL2 disabled

-15-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

ALSEt (continued) 00000 0 AL1 Band deviation


Alarm Operation Setup Selection of Hysteresis mode AL2 Band deviation
or Band Deviation mode of 1 AL1 Hysteresis
alarms. AL2 Band deviation
2 AL1 Band deviation
AL2 Hysteresis
3 AL1 Hysteresis
AL2 Hysteresis
4 No deviation or
hysteresis in menu.

00000 0 After 1 reading


Number of readings in the 1 After 2 readings
alarm zone to cause an alarm 2 After 4 readings
3 After 8 readings
4 After 16 readings
5 After 32 readings
6 After 64 readings
7 After 128 readings

dEU1H 00000 00000 00000


Select 0 through 9 for flashing
Amount of deviation or 00000 00000
digit.
hysteresis - Alarm 1 When the deviation value is
(Only enabled if relay or solid >0, the alarms operate above
state relay output board is and below setpoint by the
installed). See section 13. values entered.

dEU2b 00000 00000 00000


Select 0 through 9 for flashing
Amount of deviation or 00000 00000
digit.
hysteresis - Alarm 2 When the deviation value is
(Only enabled if relay or solid >0, the alarms operate above
state relay output board is and below setpoint by the
installed). See section 13. values entered.

An Set 00 0 Current output


Setup of analog output. Calibrated output is current or 1 Voltage output
voltage.
(Only enabled if analog output
board is installed). 00 0 Analog output from
Analog output filtering unfiltered source
1 Analog output from
filtered source

-16-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

(if analog output is installed)


0.0000 0.0000 0.0000 Select 0 through 9 for
An Lo 0.0000 0.0000 flashing digit. Decimal point
Displayed value for 0 voltage location fixed by dEC.Pt
or current output selection.

An Hi 0.0000 0.0000 0.0000 Select 0 through 9 for


Displayed value for 10 volts or 0.0000 0.0000 flashing digit. Decimal fixed
20 mA output by DEC.Pt selection.

(if serial interface is installed) 0 Send unfiltered signal


000
Ser 1 Output filtering 1 Send filtered signal
Serial interface setup
000 0 300 baud
Fixed Parameters Baud rate 1 600 baud
No parity 000 2 1200 baud
8-bit word 3 2400 baud
1 stop bit 4 4800 baud
5 9600 baud
6 19200 baud

000 60 Hz 50 Hz
0 Line frequency
Digital output rate
1 .28 sec .34 sec
(in seconds)
2 .57 sec .68 sec
3 1.1 sec 1.4 sec
4 2.3 sec 2.7 sec
5 4.5 sec 5.4 sec
6 9.1 sec 10.9 sec
7 18.1 sec 21.8 sec
8 36.3 sec 43.5 sec
9 72.5 sec 87 sec

Ser 2 0 None after carriage rtn


0000
Serial interface setup 1 LF after carriage return
Line Feed
0 No alarm data
0000
1 Alarm data with reading
Alarm data transmitted with
meter readings
0 Continuous output
0000
1 Output on RS-232 /
Control of digital output
RS-485 command only

-17-
MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

Ser 2 (continued) 0000 Meter# Display


Serial interface setup 1 1
Meter address for RS-232/RS- 2 2
485 communication 3 3
( digit display, address number 4 4
of meter) 5 5
Note: Addresses 1 through 15 6 6
are denoted by 1 through 9 and 7 7
A through F. Addresses 16 8 8
through 31 use the same char- 9 9
acter followed by a decimal 10 A
point. 11 b
0000 12 C
13 d
14 E
15 F
16 0.
17 1.
18 2.
19 3.
20 4.
21 5.
22 6.
23 7.
24 8.
25 9.
26 A.
27 b.
28 C.
29 d..
30 E.
31 F.
Loc 1

Loc 1 00000 0 Enabled


Lockout of Menu Items Input type selection 1 Disabled
(Lockout jumper must be in off
position to access Loc 1, 2, 3. 00000 0 Enabled
See Figure 11.1) Meter Setup, Configuration 1 Disabled
and decimal point selection.

00000 0 Enabled
Filter 1 Disabled

-18-
MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

00000
Loc 1 (continued) Scale or Lo, Hi Input 0 Enabled
Lockout of Menu Items. 1 Disabled
(Lockout jumper must be in
off position to access Loc 1, 00000 0 Enabled
2, 3. See Figure 11.1) Offset or Lo, Hi Reading 1 Disabled

0000 0 Enabled
Loc 2
Alarm Setup 1 Disabled
Lockout of Menu Items.
(Lockout jumper must be in 0 Enabled
0000
off position to access Loc 1, 1 Disabled
Alarm setpoint programming
2, 3. See Figure 11.1)
Note: If an analog output 0 Enabled
0000
or serial interface option 1 Disabled
Analog output scaling
card is not installed, a
0000
"dash" will appear in place
of the 0 or 1. i.e. 00_0 or 0000 0 Enabled
000_. Serial interface setup 1 Disabled

Loc 3 0000 0 Enabled


Lockout of menu items. View peak value pushbutton 1 Disabled
(Lockout jumper must be in
off position to access Loc 1, 0000 0 Enabled
2, 3. See Figure 11.1) View alarm setpoints push- 1 Disabled
button

0000 0 Enabled
Reset pushbutton (peak and 1 Disabled
latched alarms)

0000 0 Enabled
Reset pushbutton (meter 1 Disabled
reset)

-19-
11. SETTING MENU LOCKOUTS

For security and ease of operation, any or all program menu items may be disabled. Each
function to be disabled is set to "1" in the menu items, " Loc 1"," Loc 2" or "Loc 3". These lockout
menu items may in turn be "locked-out" by installing an internal hardware shorting jumper. With
the jumper installed, the operator has access only to enabled menu items.

11.1 SETTING HARDWARE LOCKOUT JUMPER

Lockout Jumper

To access the jumper, remove the rear panel per section 5.


Remove jumper "a" located on the lower portion of the power
supply board next to the input connectors (see figure at left)
to enable the front panel keypad. Replace the jumper to
disable the front panel keypad.

Jumper Removed - Loc 1,2 and 3 are displayed as menu


a items and allow other menu items to be locked out or enabled.
Jumper Installed - Loc1, 2 and 3 are not displayed on
program menu.
Power Supply Board Figure 11.1

11.2 SETTING MENU LOCKOUTS

When setting up the meter, it may be necessary to enable some of the menu items. Any digit
set to "1" in Loc 1, Loc 2 or Loc 3 indicates that item is locked out. By setting the digit to "0",
the item will appear in the menu. Be sure to reset the lockout bit to "1" after selection if you do
not want the value changed by the operator.
Note: The hardware lockout jumper must be removed to access Loc 1, 2 and 3 (see figure 11.1)

MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

1 2 3 4 5
MENU
Press the key until Loc Press PEAK to display status Press RESET to select "0" or "1"
1 is displayed. and select left digit. Press for flashing digit
PEAK
again to select another 1 - Input type selection
digit. Selected digit will flash. 2 - Meter setup & decimal pt.
"1" indicates the menu item 3 - Filter selection
is disabled. "0" indicates the 4 -Scale or Lo, Hi Input
item is enabled. 5 - Offset or Lo, Hi Reading

-20-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

MENU
Press PEAK to display status 2 3 4 5
Press the key until Loc Press RESET to select "0" or "1"
2 is displayed. and select left digit. Press
for flashing digit
again to select another
PEAK
2 - Alarm Setup
digit. Selected digit will flash.
3 - Alarm setpoint value
"1" indicates the menu item
programming
is disabled. "0" indicates the
4 - Analog output scaling
item is enabled.
5 - Serial interface setup

MENU 2 3 4 5
Press the key until Press PEAK to display status Press RESET to select "0" or "1"
Loc 3 is displayed. and select left digit. Press for flashing digit
PEAK
again to select another 2 - View peak value
digit. Selected digit will flash. 3 - View alarm setpoints
"1" indicates the menu item 4 - Reset (peak and latched
is disabled. "0" indicates the alarms)
item is enabled. 5 - Reset (meter reset)

12. LOAD CELLS AND MICROVOLTMETER

This section provides setup instructions for use as a microvoltmeter or with load cells and strain
gauges. 10 Volt excitation will power up to 4 / 350 Ohm load cells. Sense leads may be used
to compensate for lead resistance of the excitation supply. For configuration of optional
boards, see the appropriate section elsewhere in the manual.
Rear of Meter
12.1 RANGE JUMPER LOCATIONS
P5
Input Jumper Full Scale Display
Locations Scale factor = 1
20mV e 20000
50mV a 50000 b c
100mV b 10000
250mV c 25000 e
500mV d 50000 a d

Notes: 1. See Section 17 to select 10V excitation.


2. Jumpers are 2.5mm (0.1 in). Figure 12.1 Load Cell
Signal Conditioner

-21-
12.2 MENU SELECTION

Display in engineering units is programmed by either scale factor and offset or coordinates of
2 points. Scale and offset are calculated as follows (example: 0 to 20mV = 0 to 100.00).

Inputspan= Hi signal in - Lo signal in Inputspan= 20mV - 0mV = 20mv


Inputratio= Meter range selected / Inputspan Inputratio= 20mV / 20mV = 1.00

Displayspan = Hi display - Lo display Displayspan = 10000 - 0000 = 10000


Displayratio= Full Scale Display / Displayspan Displayratio= 20000 / 10000 = 2.00

Scale Factor = Inputratio / Displayratio Scale Factor = 1.00 / 2.00 = .5000

Offset= - (Lo sig in / Inputspan x Displayspan) Offset= - ( 0mV / 20mV x 10000) + 0000
+ Lo display = 0000

To scale the meter using coordinates of 2 points, values for low signal input, low display
reading, high signal input and high display reading must be entered. For example, if the
desired scaling is 0 = 30mV = 0 to 500.0, the 50mV full scale range would be selected and
the values entered as follows:
Lo in = 00.000
Lo rd = 0000.0
Hi in = 30.000
Hi rd = 0500.0
The following example uses the 2 point method. Input is 0 to 20mV = 00000 to 50000. During
setup, it may be necessary to enable some menu items. See Section 10 for further information.

MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

MENU
Press the key to display Press PEAK until Strn Press RESET to select 20.0, 50.0,
InPut (Input type selection). (ratiometric) is displayed. 100.0, 250.0 or 500.0mV

1 2 3 4 5
MENU
Press the key to display Press PEAK to display status. Press RESET to select value.
SEtuP(Basic setup). See Press PEAK again to select Digit 1:"0"= 20,000 cts. FS
Section 9, Pg 10 for detailed digit. Selected digit will flash. "2"=LSD fixed zero
description of digits 1 thru 5. Digit 4: "1" for 2 point scaling

-22-
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

1 2 3 4 5 1 2 3 4 5
Press the MENU key to display
ConFG (configuration menu). Press PEAK to display status. Press RESET to select value.
See Section 10 for detailed Press PEAK again to select Selection of "0" for digit 2
description of digits 1 thru 5. digit. Selected digit will flash. selects scaling Method 2.

Press the MENU key to display Press PEAK to display decimal Press RESET to change decimal
dEcPt (Decimal point). point location. point location.

Press the
MENU
key to display Press PEAK to display value Use RESET to set digit values
Lo in (Low signal input value). and select left digit. Press and set to 00.000 mV. Most
again to select another digit. significant digit may be set to
Dec. pt. fixed by input range. 0 thru 9 and -0 thru -9.

MENU
Press the key to display Press PEAK to display value Use RESET to set digit values
Lo rd (Desired meter reading and select left digit. Press and set to 0.
at low signal input). again to select another digit.
Decimal point set by dEc.Pt

MENU
Press the key to display Press PEAK to display value Use RESET to set digit values
Hi in (High signal input value). and select left digit. Press and set to 20.000mV.
again to select another digit.
Dec. pt. fixed by input range.

Press the
MENU
key to display Press PEAK to display value Use RESET to set digit values
Hi rd (Desired meter reading and select left digit. Press and set to 50000.
at high signal input). again to select another digit.
Decimal point set by dEc.Pt .

MENU MENU MENU


Press the key. Continue to press (or and RESET simultaneously) until rESEt is
displayed. The meter will go to the operating mode and display the value of the input signal.

-23-
13. DUAL SETPOINT CONTROLLER

13.1 OPERATING MODE MENU SELECTION


When setting up the meter, it may be necessary to enable some of the menu items. See Section
11 for further information on meter lockouts.

MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

1 2 3 4 5 1 2 3 4 5
Press the
MENU
key until Press RESET to select value for
Press PEAK to display status.
ALSEt (Alarm setup) is dis- flashing digit
Press PEAK again to select
played. See Section 10, Digit 1: Relay state in alarm
digit. Selected digit will flash.
ALSEt for detailed selection Digit 2: Latching or non-
information for Digits 1 latching output
through 5. Digit 3: Alarm high, low or
disabled
Digit 4: Hysteresis or deviation
Digit 5: Time delay

MENU
Press the key and Press PEAK to display value. Using RESET to set digit value
dEU1b (Alarm 1 band Press PEAK again to select 0 to 9, enter deviation value for
deviation) or dEU1H (Alarm 1 digit. Selected digit will flash. setpoint1. Relays turn on and
hysteresis) is displayed if off at setpoint if value is zero.
ALSEt digit 4 is not set to 4.

MENU
Press the key and dEU2b Press PEAK to display value. Using RESET to set digit value
(Alarm 2 band deviation) or Press again to select 0 to 9, enter deviation value for
PEAK
dEU2H (Alarm 2 hysteresis) digit. Selected digit will flash. setpoint2. Relays turn on and
is displayed if ALSEt digit 4 is off at setpoint if value is zero.
not set to 4.

13.2 NORMAL OPERATION

When deviation and hysteresis are not enabled or deviation is set to zero, the alarm energizes
at and above the setpoint and deenergizes below the setpoint if high alarm is selected. The
alarm energizes at and below the setpoint and deenergizes above the the setpoint if low alarm
is selected. The setpoint value is not displayed if the alarm is disabled.

-24-
13.3 BAND DEVIATION

When deviation is selected from the setup menu, a value is entered for the amount of deviation
required. This value represents the number of counts at which the relay will be energized above
and below the setpoint. For example, if the setpoint is set to 10,000 and a deviation value of
200 was entered, the relay will activate below 9800 and above 10,200.

13.4 HYSTERESIS

When hysteresis is selected from the setup menu, a value is entered for the amount of
hysteresis required. This value represents the number of counts at which the relay will be
energized above and deenergized below the setpoint. For example, if the setpoint is set to
10,000 and a hysteresis value of 200 was entered, the relay will activate at 10200 and
deactivate at 9800.

13.5 VIEWING AND CHANGING SETPOINTS


When viewing or changing the setpoint values, it is not necessary to enter the setup menu. This
allows the meter to continue to make conversions and provide outputs when the setpoint values
are displayed.

MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

Press the key to display Alarm value blinks and Alarm Use PEAK to select digit and
ALARMS
1 LED indicator lights. Press to change the digit value,
RESET
Alarm 1 value. PEAK
to select digit. enter setpoint 1 value.

Press key again to store


ALARMS

Alarm 1 value and display Alarm value blinks and Alarm Use PEAK to select digit and
Alarm 2 value. 2 LED indicator lights. Press to change the digit value,
to select digit. RESET
enter setpoint 2 value.
PEAK

Press ALARMS key again to store


alarm 2 value. The meter re-
sets and then displays present
reading.

-25-
14. ANALOG OUTPUT

The analog output option provides a 0 to 20mA and a 0 to 10Vdc linear signal derived from the
displayed reading. The low signal output and high signal output may be set to equal any
displayed value. Although both outputs are available, only one is calibrated to specifications.
The other output is accurate to +/-1% of the displayed value typical (2%max). To select which
output is calibrated, set either current or voltage output from the menu, under An Set.

14.1 4 TO 20MA OUTPUT SCALING

The output is scaled by selecting a displayed value for the low signal output and a displayed
value for the high signal output. For a current output, the low value is 0mA and the high output
is 20mA. To scale a signal for 4 to 20 mA, the following procedure must be used:
1. Desired display value for 20mA - Desired display value for 4mA = Display span
2. Display span / 4 = Offset value
3. Desired display value for 4mA - Offset value = An Lo
4. An Hi = Desired display value for 20mA

14.2 ANALOG OUTPUT SETUP

The following menu items are accessible only with an Analog Output option installed and
appropriate lockouts enabled. See Section 10 for further information. Setup Example: 4mA
to 20mA out = 5000 counts to 15000 counts.
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

Press the
MENU
key until An SEt Press PEAK to display status. 1 2 3 4 5
(Setup of analog output) is Press PEAK again to select Press RESET to select value
displayed. See section 10, digit. Selected digit will flash. for flashing digit.
An SEt for detailed selection Digit 4: Current or Voltage
information. Digit 5: Filtering

MENU
Press the key until Press PEAK to display value. Press RESET to select value for
An Lo (Displayed value at Press again to select flashing digit
PEAK
0mA or 0V) is displayed. digit. Selected digit will flash.

MENU
Press the key until Press PEAK to display value. Press RESET to select value for
An Hi (Displayed value at Press again to select flashing digit
PEAK
20mA or 10V) is displayed. digit. Selected digit will flash.

-26-
15. RS-232 AND RS-485 INTERFACE
15.1 OPERATING MODE MENU SELECTION
The following menu items are accessible only with an RS-232 or RS-485 option installed and
appropriate lockouts enabled. See Section 11 for further information. Comprehensive details
for using all of the serial output features are explained in the Serial Communications Manual
which is supplied on disk.
MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

1 2 3 4 5 1 2 3 4 5
MENU
Press the key until SEr Press PEAK to display status. Press RESET to select value for
1 (Serial interface setup 1) is Press PEAK
again to select flashing digit
displayed. digit. Selected digit will flash.
Digit 3: Output filtering Digit 3: "0"- Send unfiltered sig-
nal, "1"- Send filtered signal
Digit 4: Baud rate Digit 4: "0" to "6" (300 to 19200
baud)
Digit 5: Output update rate Digit 5: Line Freq. to 72.5 sec.

MENU
1 2 3 4 5 1 2 3 4 5
Press the key until SEr Press PEAK to display status. Press RESET to select value for
2 (Serial interface setup 2) is Press PEAK
again to select flashing digit
displayed. digit. Selected digit will flash.
Digit 2: Line feed Digit 2: "0"-no line feed
"1"-<LF> after <CR>
Digit 3: Alarm data sent with Digit 3: "0"-no alarm data
meter readings "1"-alarm data sent
Digit 4: "0"-continuous out-
Digit 4: Control of output put, "1"-output on command
Digit 5: "1" to "F" & 0. to F.
Digit 5: Meter address Meter #1 to Meter #31

15.2 JUMPER SELECTION RS232


RS232: Jumper g - installed for normal operation. Rev E
Jumper h - installed when used as a slave display. g
Jumper j - provides pull up resistor on RTS line. h
Shipped with jumpers g and j installed. j

RS485 Jumper g and j - adds 121 ohm load resistors and are
installed with long cables. If multiple meters are on RS485 c e
the same line, only the last meter in the line should Rev E d f
be jumpered.
g
Jumper d and f - installed fro full duplex operation. h
Jumper c and e - installed for half duplex operation j
Shipped with jumper d and f installed
-27-
16. PARALLEL BCD OUTPUT

16.1 OPERATING MODE MENU SELECTION

The following menu items are accessible only with a BCD option installed and appropriate
lockouts enabled. See Section 11 for further information.
MENU
MENU KEY DIGIT SELECT KEY PEAK
VALUE SELECT KEYRESET

MENU
1 2 3 4 5 1 2 3 4 5
Press the key until SEr Press to display status.
1 (Serial interface setup 1) is PEAK Press RESET to select value for
displayed. Press PEAK again to select flashing digit
digit. Selected digit will flash.
3: "0"-Send unfiltered signal
Digit 3: Output filtering "1"-Send filtered signal
5: "0"-Line frequency
Digit 5: Output update rate "1" to "9"
- Batch display rate (3.5/
sec) to Batch display rate
/ 256 (1 every 15 min.)

16.2 BCD OUTPUT LEVELS

The BCD option provides isolated, buffered, stored, 3-state parallel outputs that are selectable
for either 0 to 5V logic levels (LSTTL, CMOS compatible) or 0 to 15Vdc. Selection jumpers are
located on the BCD board. BCD outputs are positive true. Polarity bit is positive true for +sign.

LOGIC LEVEL JUMPER REQUIRED


0 to 5Vdc b
0 to 15Vdc a

16.3 BCD CONTROL SIGNALS

Enable Logical 0 - All outputs go to the high impedance state


Logical 1 - BCD information is available at outputs.

BCD Hold Logical 0 - BCD from last update prior to BCD Hold going low is stored
Logical 1- BCD information updates at selected rate.

Data Ready Logical 0 - BCD outputs are valid


Logical 1 - BCD outputs are not valid

-28-
17. 5, 10 AND 24 VDC EXCITATION OUTPUTS

b c d e f

h g

a
Figure 17. 1 - Power Supply
Jumper 'a' - Front panel menu lockout (see Section 8.1)
Jumper 'h' - Connects external input B to connector J1-4
Jumper 'g' - Connects +5Vdc to connector J1-4

17. 1 SELECTION OF 5, 10 OR 24VDC OUTPUT

Voltage Output Jumper Locations

5 Vdc b, d and e
10 Vdc b, d and f
24 Vdc c

b c d e f
5 Vdc

b c d e f
10 Vdc

b c d e f
24 Vdc

-29-
18. DIGITAL CONTROL INPUTS

18.1 FUNCTION OF DIGITAL INPUTS

Tare Logical 0 - The present display value is set to zero. The present value is
stored as an offset value.
Logical 1 - The displayed value equals the signal input minus the tare value.

Peak Display Logical 0 - The peak value of the input signal is displayed.
Logical 1 - The present value of the input signal is displayed.

Hold Logical 0 - The meter display and outputs are held at the last reading prior
to the hold going low.
Logical 1 - The display and outputs are updated normally

Reset Logical 0 - The microcomputer reads and resets the meter to the values
stored in nonvolatile memory.
Logical 1- The meter display and outputs operate normally.

Function Reset Logical 0 - The microcomputer resets peak value to present value and
resets alarms.
Logical 1 - The meter display and outputs operate normally.

18.2 MENU SELECTIONS

MENU
MENU KEY DIGIT SELECT KEY VALUE SELECT KEYRESET
PEAK

2 3 4 51 1 2 3 4 5
MENU
Press the key until SEtup
Press to display status. Press RESET to select value for
PEAK
(Basic meter setup) is dis- flashing digit
played. Press PEAK again to select 0 A: Reset B: Hold
digit. Selected digit will flash. 1 A: Func. Reset B: Peak
2 A: Meter Hold B: Peak
Digit 5: digital inputs A & B 3 A: Meter Hold B: Tare
are located at J1, pins 5 & 4. 4 A: Peak B: Tare
5 A: Tare B: Reset
External Decimal Points 6 External Decimal, DP1
Input A Input B Decimals DP1 Decimals DP2 7 External Decimal, DP2

1 1 XXXXX XXXX.X Note: External Decimal DP1 &


0 1 XXXX.X XXX.XX DP2 controls the decimal position
1 0 XXX.XX XX.XXX and overrides the decimal point
0 0 XX.XXX X.XXXX selection in Setup.

-30-
19. CALIBRATION

All ranges of the meter have been digitally calibrated at the factory prior to shipment. The
calibration equipment is certified to NIST standards. Calibration constants are stored in non-
volatile memory in EEPROM on the signal conditioner. This provides superior long term
accuracy and stability while eliminating much of the analog circuitry that causes drift .

Since the calibration is stored on the signal conditioner and analog output boards, all boards
may be mixed and interchanged without requiring recalibration. If recalibration is required, the
meter may be returned to Transducer Techniques.

20. SPECIFICATIONS

BASIC METER

Display

Type .................................. 5 LED, 7-segment, 14.2mm (.56") high digits & 2 LED indicators
Color .................................................................................................................. Red or green
Range ................................................................... -99999 to +99999 and -99990 to +99990

A to D Conversion

Rate ....................................................................... 60/s for 60 Hz NMR, 50/s for 50 Hz NMR


Output Update Rate ................................................................... 56/s at 60 Hz, 47/s at 50 Hz
Display Update Rate ................................................................... 3.5/s at 60 Hz, 3/s at 50 Hz

Noise Rejection

CMV from DC to 60 Hz...................... Safety-rated to 250Vac, 4.2kVp per High Voltage Test
CMR from DC to 60 Hz ............................................................................................... 130 dB
NMR at 50/60 Hz ............................................................. 90 dB with minimum digital filtering

External Inputs/Outputs (CMOS/TTL Levels)

Hold input ..................................................................................0 - holds display and outputs


Peak input .......................................................................................... 0 - displays peak value
Tare input ................................................................................. 0 - offsets input value to zero
Reset input ................................................................................ 0 - resets all meter functions
Function Reset input ........................................................ 0 - resets peak values and alarms
Decimal Point input ..................... Overrides internal DP selections and controls DP position

-31-
ACCURACY
Span Tempco ....................................................................................... 0.003% of reading/°C
Load Cell Input only ........................................................................... 0.0015% of reading/ oC
Zero Tempco ........................................................................................................... 0.2 uV/°C
Reference Junction ................................................................................. 0.03 degree/degree

INPUT RESOLUTION OUTPUT ZERO OUTPUT SPAN ERROR @ 25OC


RANGE RANGE RANGE

20.000 mV 1uV -99,999 0 .01% Full Scale


50.000 mV 2.5uV +/- 1 Count
100.00 mV 5uV to to
250.00 mV 12.5uV
500.00 mV 25uV +99,999 +/-99,999

POWER SUPPLIES

Input Voltage (std) .................................................................... 85 to 264 Vac, 90 to 370 Vdc


Input Voltage (opt) ............................................................................ 8 to 28 Vac, 9 to 37 Vdc
Frequency ............................................................................................. DC and 47 to 440 Hz
Consumption .................................................................................................. 5.3 Watts max.

Excitation Power Supplies


Outputs ........................................................................................... 5 Vdc, 5%, 100 mA max*
*Note: 50 mA if maximum number of options installed .
10 Vdc, 5%, 120 mA max.
24 Vdc, 5%, 40 mA max.
Ripple .............................................................................................................. 100 mVp max.
Isolation ............................................. Safety-rated to 250Vac, 4.2kVp per High Voltage Test

DUAL CONTROLLER OPTION

Basic

Power ............................................................................................... Provided by basic meter


Update Rate ............................................................................... 56/s at 60 Hz, 47/s at 50 Hz
Setup ............................................................. Setpoint values may be entered by front panel
pushbuttons or via RS-232 or RS-485
Lockouts ....................... Front panel pushbuttons control the display and allow changing the
setpoints or only control display of the setpoints or are disabled
Output Operation ............................. Either output may be set to operate above or below the
setpoint, latching or non-latching or output disabled
Filtering ................................. Comparison to the setpoints may be either from the filtered or
unfiltered input signal
Time Delay .................... Selectable time delay of output status change of 1 to 128 readings

-32-
Alarm Status Indicators
Type .............................................................................................................2 red LED lamps

Relay Output

Contact Rating ..................................................................... 10 A @ 240 Vac, 8 A @ 24 Vdc


Safety Certification .....................................................................VDE, UL, and CSA Isolation
Coil to Contacts ...................... Safety-rated to 250Vac, 4.2kVp per High Voltage Test
Between Open Contacts ................................................. Withstand 4.2KVp for 1 min.
Pickup .......................................................................................................... 26 ms typ.
Release ....................................................................................................... 22 ms typ.

Solid State Relay Output

Voltage Rating ................................................................................ 125 Vac or 150 Vdc max.


Current Rating ................................................................................... 120 mAac or 240 mAdc
Safety Certification .................................................................................... VDE, UL and CSA
Isolation ............................................. Safety-rated to 250Vac, 4.2kVp per High Voltage Test
Response to input signal ........................................................................................ 17 ms typ.

ANALOG OUTPUT OPTION

Isolation ............................................. Safety-rated to 250Vac, 4.2kVp per High Voltage Test


Power................................................................................................Supplied by basic meter
Accuracy ................................................................... Basic meter +/-0.1% Analog Full Scale
Response Time...................17 ms for unfiltered input, same as basic meter for fitered input
Compliance
0 to 20 mA ................................................................................. 12 V (0 to 600 Ohms)
0 to 10 V ............................................................................. 2 mA (5 kOhms min.) load
Scaling
Reading for Zero Output .......................................................................... -99,999 to +99,999
Reading for Full Scale Output ................................................................. -99,999 to +99,999

RS-232 / RS-485 INTERFACE OPTION

Isolation ............................................. Safety-rated to 250Vac, 4.2kVp per High Voltage Test


Power ............................................................................................... Supplied by basic meter
Type ............................................................................................ Half or full duplex (RS-485)
Baud Rates .......................................................... 300, 600, 1200, 2400, 4800, 9600, 19200
Signal Levels ................................................................ Meet RS-232 and RS-485 standards

BCD OUTPUT OPTION

Isolation ............................................. Safety-rated to 250Vac, 4.2kVp per High Voltage Test


Power ............................................................................................... Supplied by basic meter
Type ................................................................................................... 3-state, stored, parallel
Signal Levels ................................................................................ LSTTL, CMOS compatible
Controls ................................................................................ BCD Enable, Hold, Data Ready

-33-
ENVIRONMENTAL

Operating Temperature .......................................................................................... 0°C to 55°C


Storage Temperature ......................................................................................... -40°C to 85°C
Relative Humidity .................................................................................. 90% from 0°C to 40°C

21. GLOSSARY OF TERMS

There are three methods of scaling the meter. Method 3 reads the values when the meter is
connected to a sensor or transducer. Method 1 uses Scale Factor and Offset (MX + b), see
SCALE and OFFSET below. Method 2 uses Coordinate of Two Points. Methods 1 and 2 do not
require that the meter be connected to a sensor or transducer and the scaling information is
usually supplied from the sensor's calibration certificate.

Coordinates of With this method of scaling (Method 2), you enter known values for zero
Two Points and full scale. For example if the meter is connected to a 4/20mA pressure
sensor for a reading of 0 to 100.0 PSI, you would input 4mA = 000.0 and
20 mA = 100.0.

Scale With this method of scaling (Method 1), you enter calculated values for Scale
(scale factor) and Offset (at zero). The scale factor may be set from +/
-0.0001 to +/-9.9999. When scale is selected, the most significant digit
flashes allowing the value of that digit to change, pushing the digit select key
moves the flashing digit to the right. When the right hand digit is flashing,
pushing the digit select key again causes the decimal point to be displayed.
Pushing the value select key changes the location of the decimal point.
When decimal XXXXX. is reached, the next time the digit select key is
depressed, the display goes back to the scale factor.

Offset Offset is used in conjunction with Scale above. An offset value from -
99,999 to 99,999 may be entered in the offset menu item to be used to offset
the zero point.

Deviation Applies to Setpoint Alarms. Either alarm may operate in the deviation mode.
In the menu item "dEU1b & dEU2b", a value is entered equivalent to the
amount above and below the setpoint at which the alarm operates. For
example, if the value entered is 100, and the setpoint value is 1000, the
alarm would energize above 1100 and below 900.

Hysteresis Applies to Setpoint Alarms. Either alarm may operate in the hysteresis
mode. In the menu item "dEU1H & dEU2H", a value is entered equivalent
to the amount above and below the setpoint at which the alarm operates. For
example, if the value entered is 10, and the setpoint value is 1000, if the
alarm is set to energize above the setpoint, the alarm would energizeabove
1010 would not deenergize until the displayed value goes below 990. This
mode reduces relay chatter and excessive cycling of the load.

-34-
Auto filtering This filtering method looks at the input signal for +/- variations. The larger
the deviations, the greater the filtering applied. The amount of filtering is
automatic and based on the moving average chart following.
TIME READINGS AVERAGED
0.08 sec 2
0.15 sec 4
0.30 sec 8
0.60 sec 16
1.20 sec 32
2.40 sec 64
4.80 sec 128
9.60 sec 256

Batch averaging, There are two BATCH AVERAGING listings, one under DISPLAY FILTERING
16 rdgs. and the other under INPUT SIGNAL FILTERING. They both operate in the
same manner however the one for DISPLAY FILTERING pertains only to
the display while the other operates on all other functions listed as filtering
either on or off, such as the analog output and peak signal. The meter
accumulates 16 readings, averages them and displays the results or sends
the results to the output board. When finished, the result is cleared and the
process begins again with another 16 readings. There is no moving
averaging associated with this type of filtering.

Moving average Assume the INPUT SIGNAL FILTERING is set to 4. This relates to a moving
average of 8 readings. The meter will take 1/8 of the new reading and add
it to the previous moving average, then average it again which becomes the
new moving average. This process continues until the MOVING AVERAGE
selection is changed.

Unfiltered input When unfiltered is selected, the meter will process information at
approximately 56 readings per second. If filtering is selected, the processing
rate will be slower than 56 readings per second dependent on the amount
of filtering used.

Calibration CALIBRATION should not be confused with the term SCALING.


CALIBRATION of the meter is done at the factory where calibration values
are entered into memory locations to compensate for factors such as
component tolerance, etc. This provides superior long term accuracy and
stability while eliminating much of the analog circuitry that causes drift. To
perform CALIBRATION requires factory equipment and software. See
SCALING.

Scaling Scaling of the meter can be accomplished by the user with or without
sophisticated laboratory standards. Scaling uses the meter's menu that
allows setting of all parameters such as zero offset, full scale readings,
analog output values, etc. In other words all of the parameters of the meter
are accessible to the user to make the meter function in the manner
required. These functions are listed under SETUP, Section 9 of this manual.

-35-
Warranty/Repair Policy
Limited Warranty on Products
Any of our products which, under normal operating conditions, proves defective in material or in
workmanship within one (1) year from the date of shipment by Transducer Techniques, will be repaired
or replaced free of charge provided that you obtain a return material authorization from Transducer
Techniques and send the defective product, transportation charges prepaid with notice of the defect,
and establish that the product has been properly installed, maintained, and operated within the limits
of rated and normal usage. Replacement product will be shipped F.O.B. our plant. The terms of this
warranty do not extend to any product or part thereof which, under normal usage, has an inherently
shorter useful life than one year. The replacement warranty detailed here is the Buyer’s exclusive
remedy, and will satisfy all obligations of Transducer Techniques’, whether based on contract,
negligence, or otherwise. Transducer Techniques is not responsible for any incidental or consequential
loss or damage which might result from a failure of any Transducer Techniques’ product. This express
warranty is made in lieu of any and all other warranties, expressed or implied, including implied warranty
of merchantability or fitness for particular purpose. Any unauthorized disassembly or attempt to repair
voids this warranty.
Obtaining Service Under Warranty
Advance authorization is required prior to the return to Transducer Techniques. Before returning the
item(s), either write to the Repair Department c/o Transducer Techniques, 42480 Rio Nedo, Temecula,
CA 92590, or call (909) 719-3965 with: 1) a part number; 2) a serial number for the defective product;
3) a technical description of the defect; 4) a no-charge purchase order number (so products can be
returned to you correctly); and, 5) ship to and bill to addresses. Shipment to Transducer Techniques
shall be at Buyer’s expense, and repaired or replacement items will be shipped F.O.B. our plant in
Temecula CA. Non-verified problems or defects may be subject to a $75 evaluation charge. Please
return the original calibration data with the unit.
Obtaining Non-Warranty Service
Advance authorization is required prior to the return to Transducer Techniques. Before returning the
item(s), either write to the Repair Department c/o Transducer Techniques, 42480 Rio Nedo, Temecula,
CA 92590, or call (909) 719-3965 with: 1) a model number; 2) a serial number for the defective product;
3) a technical description of the malfunction; 4) a purchase order number to cover Transducer
Techniques’ repair cost; and 5) ship to and bill to addresses. After the product is evaluated by
Transducer Techniques, we will contact you to provide the estimated repair costs before proceeding.
The minimum evaluation charge is $75. Shipment to Transducer Techniques shall be at Buyer’s
expense, and repaired items will be shipped to you F.O.B. our plant in Temecula, CA. Please return
the original calibration data with the unit.
Repair Warranty
All repairs of Transducer Techniques’ products are warranted for a period of 90 days from the date of
shipment. This warranty applies only to those items which were found defective and repaired; it does
not apply to products in which no defect was found and returned as is, or merely re-calibrated. Out of
warranty products may not be capable of being returned to the exact original specifications or
dimensions.

FOR TECHNICAL SUPPORT, CALL


(800) 344-3965 / FAX (909) 719-3900
Printed in U.S.A.
42480 RIO NEDO, TEMECULA, CA 92590
(909) 719-3965 FAX (909) 719-3900
URL: http://www.ttloadcells.com
E-mail: tti@ttloadcells.com

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