Purchase Order Number:

PT. GLOBALINDO BUANA

JAKARTA, INDONESIA
Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL Date: 27-12-2017

Revision: A
INDEX SIZING & SELECTION SUMMARY
1.0 Accumulator Sizing - Introduction HP1-SCSSV
2.0 Project Volume & Pressure Data Minimum pressure 345 Bar
3.0 HP 1 System Pressures (SC-SSV) Maximum pressure 483 Bar
4.0 HP 2 Accumulator Sizing (SSV & WV) PSV setting 531 Bar
5.0 Reservoir Sizing Design pressure 690 Bar
6.0 Pump Sizing Accumulator quantity 1.00 Ea.
7.0 Nitrogen Gas Consumption Accumulator size 0.946 Liters
Accumulator type Tobul "Piston" Type ASME VIII
Accumulator shell material Painted CS
Pneumatic-Driven Hyd Pump Haskel DF-100
N2 / Manual Backup Pump Haskel MS-110-HP
HYDRAULIC RESERVOIR
Fluid PERTAMINA HYD. OIL
Reservoir Size 73 Liter
First Fill 59 Liter
Pressurize Accumulators 39 Liter
OPEN 1 SCSSV 38 Liter HP2-MASTER SSV & WING SSV
OPEN 1 MASTER SSV 34 Liter Minimum pressure 124 Bar
OPEN 1 WING SSV 29 Liter Maximum pressure 207 Bar
LOW LEVEL PUMP S/D 11 Liter PSV setting 228 Bar
Empty 0 Liter Design pressure 345 Bar
Accumulator quantity 1 Ea.
Accumulator size 18.925 Liters
Accumulator type Tobul "Piston" Type ASME VIII
Accumulator shell material Painted CS
Hydraulic Regulator Tescom

PENDING DATA TO BE PROVIDED BY CLIENT:

1. SHUT IN TUBING PRESSURE
2. SCSSV SWEPT VOLUME
3. DETAILS OF PREFERRED HYDRAULIC FLUID
4. MASTER SSV SWEPT VOLUME
5. WING SSV SWEPT VOLUME

Page-1
 PO #

PT. GLOBALINDO BUANA

JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL Date: 27-12-2017
1.0 Accumulator Sizing - Introduction
The following accumulator calculations are based on using the standard formula below which
has been derived from Universal Gas Laws developed by Boyles and Charles.

1
V1 = Vdel
P1 1 1
1/(n/n-1) (1/n) - P3
P3^ X P2^

Where : VDel = Amount of oil to be supplied between maximum and

minimum pressure.

V1 = Total accumulator volume.

P1 = Nitrogen pre-charge pressure

P2 = Minimum working pressure.

P3 = Maximum working pressure.

n = 1.4 so 1/n = 0.714

and 1/(n/n-1) = 0.286

Page-2
 PO #
PT. GLOBALINDO BUANA
JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL Date: 27-12-2017
Revision: A
2.0 Project Volume & Pressure Data

MASTER WING
Actuated Valves SC-SSV SSV SSV

Minimum Pressure 345 Barg 124 Barg 124 Barg

Maximum Pressure 483 Barg 207 Barg 207 Barg
Over-Pressure 531 Barg 228 Barg 228 Barg
Design Pressure 690 Barg 345 Barg 345 Barg

Swept Volume 0.03 Liters 2.0 Liters 2.0 Liters

Pressure 483 Barg 207 Barg 207 Barg
Line Length 20 M 20 M 20 M
Line O.D. 6.35 mm 9.53 mm 9.53 mm
Line W.T. 1.65 mm 1.65 mm 1.65 mm
Line Radius 3.05 mm 6.22 mm 6.22 mm
Line area 29.19 mm 121.66 mm 121.66 mm
Line Volume 0.58 Ltr 2.43 Ltr 2.43 Ltr
Pressurized Line Volume 0.0082 Ltr 0.0146 Ltr 0.0146 Ltr
Total Volume 0.6219 Ltr 4.4478 Ltr 4.4478 Ltr

Page-3
 PO #
PT. GLOBALINDO BUANA
JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL
3.0 HP 1 System Pressures (SC-SSV)
1777
N2 Precharge P1 310 Barg NA n = 1.4
Minimum Working Pressure P2 345 Barg 5,000 PSI
Pump Starts 480 Barg 6,965 PSI 1/n = 0.714
Pumps Stops P3 483 Barg 7,000 PSI
System PSV Setting 531 Barg 7,700 PSI 1/(n/n-1)= 0.286
Design Pressure (Barg) 690 Barg 10,005 PSI
1.4
Volume Delivered (Litres) VDel = Open SCSSV 2 x above P2
Therefore VDel = 0.076 Litres

1
Volume Required V1 = Vdel
P1 1 1
1/(n/n-1) (1/n) - P3
P3^ X P2^

V1 = 0.44 Litres
Accumulator Volume (Litres) 0.95 Litres
Number Of Sets Required 1.00 Ea.
Accumulator & Header Volume 0.94625 Litres
Surplus Volume 0.51 Litres

For Reservoir Sizing V1u - V3 V3 = P1 x V1u = 0.608 Litres

P3

Therefore V1u - V3 0.94625 - 0.608 = 0.338 Litres

1.000
For Pump Sizing V2 - V3 V2 = P3 n x V3 = 0.774 Litres
P2

Therefore V2 -V3 (Cold Fill) 0.77 - 0.61 = 0.165 Litres

Page-4
 PO #
PT. GLOBALINDO BUANA
JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL
4.0 HP 2 Accumulator Sizing (SSV & WV)
468
N2 Precharge P1 112 Barg 0,008 Psi n = 1.4
Minimum Working Pressure P2 124 Barg 0,009 Psi
Pump Starts 205 Barg 0,014 Psi 1/n = 0.714
Pumps Stops P3 207 Barg 0,014 Psi
System PSV Setting 228 Barg 0,016 Psi 1/(n/n-1)= 0.286
Design Pressure (Barg) 345 Barg 0,024 Psi
1.4
Volume Delivered (Litres) VDel = Open MSSV & WSSV x above P2
Therefore VDel = 4.029 Litres

1
Volume Required V1 = Vdel
P1 1 1
1/(n/n-1) (1/n) - P3
P3^ X P2^

V1 = 16.91 Litres
Accumulator Volume (Litres) 18.925 Litres
Number Of Sets Required 1 Ea.
Accumulator & Header Volume 18.925 Litres
Surplus Volume 2.02 Litres

For Reservoir Sizing V1u - V3 V3 = P1 x V1u = 10.203 Litres

P3

Therefore V1u - V3 18.925 - 10.203 = 8.722 Litres

1.000
For Pump Sizing V2 - V3 V2 = P3 n x V3 = 14.713 Litres
P2

Therefore V2 -V3 (Cold Fill) 14.71 - 10.20 = 4.510 Litres

Page-5
 PO #
PT. GLOBALINDO BUANA
JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL Date: 27-12-2017
5.0 Reservoir Sizing

Reservoir Formular V1 = 2.0 (A+B+C)

USERS QTY. TOTAL SWEPT Hydraulic Fluid PETRONAS Jenteram 32

SCSSV + CL (A-B) 1 Ea. 0.622 Reservoir Size 73 Liters 100%
MASTER SSV + CL (A-B) 1 Ea. 4.448 First Fill 59 Liters 80%
WING SSV + CL (A-B) 1 Ea. 4.448 Pressurize Accumulators 39 Liters 53%
HP1 ACCUMULATOR SYSTEM 1 Ea. 0.946 OPEN 1 SCSSV 38 Liters 52%
HP2 ACCUMULATOR SYSTEM 1 Ea. 18.925 OPEN 1 MASTER SSV 34 Liters 46%
Not Used 0 Ea. 0.000 OPEN 1 WING SSV 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 29 Liters 40%
Not Used 0 Ea. 0.000 LOW LEVEL PUMP S/D 11 Liters 15%
Not Used 0 Ea. 0.000
TOTAL VOLUME of USERS 29.389 Empty 0 Liters 0%

Page-6
 PO #
PT. GLOBALINDO BUANA
JAKARTA, INDONESIA Project Doc. No.:
HYDRAULIC & N2 CALCULATIONS Vendor Doc. No.: 69186-CALC
WELLHEAD CONTROL PANEL Date: 27-12-2017

6.0 Pump Sizing

HP1 backup pump is sized to pressurize the HP & MP actuators only

minimum to maximum pressure in

HP1 main pump is sized to pressurize the HP & MP accumulators & acturators
Pressurizing HP system = 0.04 Ltr = 0.16 Min Actual Time
0.2388

Pressurizing MP system = 4.03 Ltr = 12.86 Min Actual Time

0.3132
13.02 Min Total Time
Selected Pump: Haskel MS-110-HP
Theoretical delivery = 483 Bar 0.239 L/m
207 Bar 0.313 L/m
Air Consumtion @ 7.0 Bar 1.29 sm3/m
Displacement per Cycle 0.0006 L/cycle
Cycles per Minute 483 Bar 398.00 Cycles/m
Cycles per Minute 207 Bar 522.00 Cycles/m

HP1 main pump is sized to pressurize the HP & MP accumulators & acturators
Pressurizing HP system = 0.77 Ltr = 0.58 Min Actual Time
1.3300

Pressurizing MP system = 14.71 Ltr = 7.04 Min Actual Time

3.0000
7.62 Min Total Time

Selected Pump: Haskel DF-1.5-100

Theoretical delivery = 483 Bar 1.33 L/m
207 Bar 3.00 L/m
Air Consumtion @ 7.0 Bar 2.09 sm3/m
Displacement per Cycle 0.0067 L/cycle
Cycles per Minute 483 Bar 158.00 Cycles/m
Cycles per Minute 207 Bar 198.00 Cycles/m

Page-7
NKT-01 WHCP Nitrogen Gas Consumption & Sizing
Standard Nitrogen Cylinders, 4,013 litre @ 2,000 psi, 99.9% Pure Gas.
7.0 Nitrogen Gas Consumption

Formula P1 x V1 = P2 x V2
P1 = Pressure in cylinder P1 = 1,800 Psi
V1 = Cylinder internal volume V1 = 43.8 Ltrs
P2 = Output pressure P2 = 100 Psi
V2 = Volume of gas at P1 V2 = 788.4 Ltrs

Consumption Total Function

Function Time
per minute Consumption
N2 gas required for ESD & Fusible Plug loop Reset. 0.33 min 8.50 Ltrs/m 2.8 Ltrs
N2 Gas to run Main pump from zero psi to 7,000 psi 0.58 min 21.80 Ltrs/m 12.6 Ltrs
N2 Gas to run Main pump from zero psi to 3,000 psi 7.04 min 59.18 Ltrs/m 416.6 Ltrs
N2 gas required for SCSSV reset & opening. 0.35 min 11.33 Ltrs/m 3.9 Ltrs
N2 gas required for Master SSV reset & opening. 4.22 min 23.67 Ltrs/m 100.0 Ltrs
N2 gas required for Wing SSV reset & opening. 4.22 min 23.67 Ltrs/m 100.0 Ltrs
N2 gas required for PSHH & PSLL reset 0.33 min 8.50 Ltrs/m 2.8 Ltrs
Total 638.8 Ltrs
Nitrogen Gas consumption during normal operation.
Maintain for 1 Day due to daily temperature changes 0.33 min 5.38 Ltrs/m 1.8 Ltrs

1st cylinder opened for startup 651.3 313 Psi

1st week of normal operation 12.4 285 Psi
2nd week of normal operation 12.4 256 Psi
3rd week of normal operation 12.4 228 Psi
4th week of normal operation PAL @ 200 psi 12.4 200 Psi
One (1) N2 cylinder depleated after one (1) startup + 4 weeks of
700.96735 N2 Cyl. # 1
operation