QW-483 SUGGESTED FORMAT FOR WELDING PROCEDURE QUALIFICATION RECORDS (PQR)

(See QW-200.2, Section IX, ASME Boiler & Pressure Vessel Code)
Record Actual Conditions Used to Weld test Coupon.

Company Name ACME Welding

Procedure Qualification Record No. ACME-SMAW-PQR-004 (supplemental) Date 2/20/11
WPS No. ACME-SMAW-WPS-004
Welding Process(es) SMAW
Type (Manual, Automatic, Semi-Auto.) Manual
JOINTS (QW-402)
70 degree groove angle
0.375 inch thick plate
0.125 inch root opening
0.125 inch root face
Groove Design of Test Coupon
(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)

BASE METALS (QW-403)

POSTWELD HEAT TREATMENT (QW-407)
Material Spec. SA-285
Type or C Temperature None performed
Grade Time None performed
P-No. 1 Group 1 to P-No. 1 Group 1 Other
Thickness of Test Coupon 0.375 inch
Diameter of Test Coupon NA
Other Plate
GAS (QW-408)
Percent Composition
Gas(es) (Mixture) Flow Rate
Shielding
Trailing
FILLER METALS (QW-404) Backing
SFA Specification 5.1 ELECTRICAL CHARACTERISTICS (QW-409)
AWS Classification E6011 Current DC
Filler Metal F-No. 3 Polarity Reverse (electrode positive)
Weld Metal Analysis A-No. 1 Amps Volts
Size of Filler Metal 3/16 inch Tungsten Electrode Size
Max. Pass Thickness 3/16 inch Other
Weld Metal Thickness 0.375 inch
Other
TECHNIQUE (QW-410)
POSITIONS (QW-405) Travel Speed Manual
Position of Groove 1G String or Weave Bead Root-stringer Fill-weave
Weld Progression (Uphill, Downhill) None Oscillation NA
Other Multipass or Single Pass (per side) Multipass
Single or Multiple Electrodes Single
Use of Thermal Processes NA
PREHEAT (QW-406) Other
Preheat Temp. 65 º F
Heat Input: 18,750 J/in.
Interpass Temp. 250 º F
Max. Current: 150 amps, Max. Voltage: 25 volts
Other
Min. Travel Speed: 5 ipm
 QW-483 (Back)
PQR No. ACME-SMAW-PQR-004
Tensile Test (QW-150)
Specimen Ultimate Ultimate Type of
No. Width Thickness Area Total Load, lb. Unit Stress, psi Failure &
Location

Guided-Bend Tests (QW-160)

Type and Figure No. Result

Toughness Tests (QW-170)

Specimen Notch Specimen Test Impact Values
No. Location Size Temp. ft-lb % Shear Mils Drop Weight Break (Y/N)
W-1 Weld Metal Standard - 20 º F 55
W-2 Weld Metal Standard - 20 º F 60
W-3 Weld Metal Standard - 20 º F 70
HAZ-1 HAZ Standard - 20 º F 30
HAZ-2 HAZ Standard - 20 º F 28
HAZ-3 HAZ Standard - 20 º F 25

Comments:____This is supplemental PQR only, to meet the requirements of construction code CC-Test Code, 2010 Edition

Fillet-Weld Test (QW-180)

Result – Satisfactory: Yes No Penetration into Parent Metal: Yes No
Macro - Results

Other Tests
Type of Test
Deposit Analysis
Other

Welder's Name Frank Welder Clock No. 9999 Stamp No.

Tests Conducted By: Fly By Night Testing Lab Test No. FBN-791
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of
Section IX of the ASME Code.

Manufacturer ACME Welding

Date Tested 2/25/11 By Fred Garfarkle

 QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)
(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name ACME Welding By: Fred Garfarkle

WPS No. ACME-SMAW-WPS-004 Date 2/25/11 Supporting PQR No.(s) ACME-SMAW-PQR-003
Revision No. Original Date 2/25/11 ACME-SMAW-PQR-004

Welding Process(es) SMAW Type(s) Manual

(Automatic, Manual, Machine, or Semi-Auto.)
JOINTS (QW-402) Details
Joint Design Vee, Single bevel, or U-groove
Backing With or without
Backing Material (Type) Any P-No. 1 material, when used
(Refer to both backing and retainers)
X Metal Nonfusing Metal Root Opening: 3/16 inch, maximum
Retainers: Not permitted
Nonmetallic Other

Sketches, Production Drawings, Weld Symbols or Written Description

should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.

(At the option of the Mfr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness
procedures, for multiple process procedures, etc.)
*BASE METALS (QW-403)
P-No. 1 Group No. 1 to P-No. 1 Group No. 1
OR
Specification type and grade All
to Specification type and grade All
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal: Groove 3/8 inch to 3/4 inch Fillet All
Other All pipe diameters

*FILLER METALS (QW-404)

Spec. No. (SFA) 5.1 or 5.5
AWS No. (Class) E6011 only
F-No. 3
A-No. 1
Size of Filler Metals 3/32 inch, 1/8 inch, or 5/32 inch
Weld Metal
Thickness Range:
Groove 3/4 inch, maximum
Fillet No limit
Electrode-Flux (Class) None
Flux Trade Name NA
Consumable Insert NA
Other Maximum pass thickness 1/8 inch

* Each base metal-filler metal combination should be recorded individually

 QW-482 (Back)
WPS No. ACME-SMAW-WPS-004 Rev. Original
POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Temperature Range Not permitted
Welding Progression: Up No Down Yes Time Range Not permitted
Position(s) of Fillet All
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp. Min. 0ºF Gases (Mixture) Flow Rate
Interpass Temp. Max. 350 º F
Preheat Maintenance NA Shielding
(Continuous or special heating, where applicable, should be recorded) Trailing
Backing

ELECTRICAL CHARACTERISTICS (QW-409)

Current AC or DC DC Polarity Reverse (EP)
Amps (Range) 150 max. Volts (Range) 25 max. Heat Input limited to 18,750 J/in, maximum
(Amps and volts range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a tabular
form similar to that shown below.)

Tungsten Electrode Size and Type

(Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW
(Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range

TECHNIQUE (QW-410)
String or Weave Bead Either, as needed
Orifice or Gas Cup Size NA
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Remove all rust, paint, slag, and debris by grinding or wire brushing

Method of Back Gouging NA

Oscillation NA
Contact Tube to Work Distance NA
Multiple or Single Pass (per side) Multipass only
Multiple or Single Electrodes Single electrode
Travel Speed (Range) Manual
Peening Not permitted
Other Thermal processes NA for this P-Number Group Number qualification

Filler Metal Current

Other
(e.g., Remarks, Com-
Travel ments, Hot Wire
Weld Type Amp Volt Speed Addition, Technique,
Layer (s) Process Class Dia. Polar. Range Range Range Torch Angle, etc.)
Root SMAW E6011 As needed EP 150 max. 25 max. 5 ipm,
min.
Fill SMAW E6011 As needed EP 150 max. 25 max. 5 ipm,
min.
Cover SMAW E6011 As needed EP 150 max. 25 max. 5 ipm,
min.