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Vendor
Vendor Name : Audit Date :
code:
Contact
Phone :
Address :
E-mail :
2
Business Details:-
Customer List
Score
Sr. Mark Actions Needed
Sr. No. Parameter Check Point Award Remarks / References
No. s (Yes /No)
ed
1 0 No system
1 0 No control
Whether incoming parts /
chemicals inspection done in 2 3 RQC Incoming Inspection Standard available
3 RQC? Is there any reaction plan
available if parts got rejected in RQC done as per Incoming Inspection Standard &
3 4
RQC? records maintained.
1 0 No control
1 0 No
Whether customer approved
Control Plan for barrel & tank Available but not signed by chemical expert, platter &
7 2 3
plating is available with reaction customer.
plan to operators.
Available & signed by chemical expert, platter &
3 5
customer.
1 0 No
Is pretreatment of parts
8 2 3 Not as per SOP or control plan
conducted?
1 0 No
Whether there is oil content
9 monitoring available at soak 2 3 Oil content monitoring done partially.
cleaning /degreasing tank.
3 5 Oil content monitoring full compliance.
1 0 NO
Is pH of cleaning
10 2 3 Done randomly or partially
media/degreasing checked?
1 0 No Control
What is the time control Time control mechanism using log sheet & records
11 2 3
mechanism used? maintained
1 0 No
Is cleaning/washing media
12 2 3 Discarded randomly
frequently discarded?
Discarded with the defined frequency & records
3 5
maintained
1 0 No
Whether DM water is using in
DM water conductivity checked but record not
13 tanks & its conductivity 2 3
maintained.
maintained properly?
3 5 DM water conductivity checked & record maintained.
1 0 No Agitation
3 5 Mechanical agitation
1 0 Not available
What recirculation mechanism is
16
used?
2 5 Pumping mechanism
1 0 Not controlled
How is temperature of the bath Using thermocouple with analog or digital system &
17 2 3
controlled and maintained/ records maintained
3 5 Buzzer system
1 0 No
Is chemistry of bath checked and
Randomly checked or checked but no records
18 maintained at pre-treatment 2 3
maintained
process?
Checked with defined frequency and records
3 5
maintained
1 0 No Agitation
3 5 Mechanical agitation
1 0 No Control
How is time & pH in Passivation Time control mechanism using log sheet & records
20 2 3
controlled? maintained
Time control with timer and buzzer & pH controlled by
3 5
on line pH meter & record maintained.
1 0 No done
1 0 No
1 0 No
Whether there is parts list
Part list available for De-hydrogen embrittlement time
23 available for De-hydrogen 2 3
& temp.
embrittlement with time & temp.?
De-hydrogen embrittlement done within 4hrs of acid
3 5
pickling & records maintained.
Whether TTR(temp. travel rate) is
done for oven, temperature
1 0 Not performed
uniformity surveys performed
yearly? Ovens should be tested
24 both empty and dense load. Parts 2 3 Partial compliance
must come upto temperature
within one hour of entering oven Performed with the mentioned specifications &
3 5
and meet temperature tolerance records maintained
specified by customer.
1 0 Not system
Whether there is calibration
frequency defined for all test &
25 2 3 Partial compliance
measuring equipments & records
maintained?
Performed on all test & measuring equipments &
3 5
records maintained
1 0 No control
Whether Hexavalent & Trivalent
process are doing at separate
26 2 3 Done at separate location within the plant premises.
locations & if not, proper action
taken to avoid mixing?
3 5 No hexavalent plating done in plant premises.
1 0 No
Does quality department review,
27 address and document customer 2 3 Action plan evident, but no Effectiveness monitoring
and internal concerns?
Reviewed with action plan, Customer feedback,
3 5
Effectiveness monitoring & records maintained
1 0 No plan
Is there any preventative
28 maintenance program? For 2 3 Partial PM plan
Barrels, racks, baskets, rectifiers
3 5 PM plan and compliance evident
1 0 Not defined
Is rejection area clearly defined
30 and are non confirming parts 2 3 Defined and followed
being properly disposed?
Defined and followed, Red bin with Lock & key
3 5
arrangement, scrap note records.
1 0 No
1 0 No
Whether there is a chemical
storage area? Is free from
33 2 3 Partially maintained.
dust/moisture content or other
environmental impact?
3 5 Full compliance
1 0 No
Whether they register the entry of
chemicals? Whether they have
34 maintained minimum & maximum 2 3 Partially entry made.
stock of chemicals with reorder
qty.?
3 5 Full compliance
1 0 No Inspection
1 0 No control
Whether they take proper
38 measures to maintain DFT as 2 3 Partially compliance
required in drawing?
Full compliance with records (sample from each
3 5
barrel & rack thickness checked before drag out).
1 0 No
1 0 No
B Need Improvement 50% to 75% points Supplier will submit action plan to improve within one month & re-audit will be planned.
C Not Qualified Below 50 % (Consolidation) Need to take call with purchase to make supplier consolidation plan.
Note:- 1) Action to be taken where score is ZERO or as per auditor recommendation for individual check point, supplier also take internal actions where scope of improvement.
2) Supplier to submit action plan on non-conformities within 3 working days & closure with evidences within 15 working days from audit date.
9332E-X, 10.06.2019