Omm LGB 877

Operation & Maintenance Manual
LGB877
Wheel Backhoe Loader
WARNING
Operators and personal in charge of maintenance should read
this manual carefully and understand these instructions before
use to avoid serious accident. This manual should be kept
properly so that the operator can read it in time.
SHANDONG LINGONG CONSTRUCTION MACHINERY CO.ˈLTD

Operation & Maintenance Manual LGB877 Wheel Backhoe Loader
LGB877 Wheel Backhoe Loader

Operation & Maintenance Manual
880×1230 mm 16# 18pieces
1st Edition in 2013. 04 1st Print

SHANDONG LINGONG CONSTRUCTION
MACHINERY CO.ˈLTD
Address: Linyi Economic Development Zone

Tel: 86-0539-8785624/86-0531-66590955
Fax: 86-0539-8785618/86-0531-66590959
Postal code˖275023
Website˖www.sdlg.cn
Services Tel˖86-0539-8785800 400-6587999
II
Operation & Maintenance ManualņņLGB877 Wheel Backhoe loader
Change page
Correction Correction content
No. Date Reason Note
page Before After
III
PREFACE
Thank you for purchasing the backhoe loader manufactured by SDLG.
This manual provides rules and guidelines that are helpful for all relevant people to use this
machine safely and effectively. Keep this manual handy and all relevant people should read it
regularly. If you read carefully and take full advantages of this manual, the machine will always be
in best condition. If this manual has been lost or has become damaged or cannot be read, contact
with us or our dealers for a new one.
If you sell the machine, be sure to give this manual to the new owners.
Parameters, figures and information included in the manual are only suitable to basic backhoe
loaders. For those derivative products, please consult with us or refer to relative manuals.
When selecting working tools, please follow the user manual to assemble and disassemble, replace
and use them.
In addition, please read carefully the attached technical user manual of diesel engine and other
function parts about the operation, usage and maintenance.
We are continually striving to improve the quality of our products, to produce more advanced and
safer engineering machine. We reserve the right to change and modify our design, but we do not
promise to inform the changes of products that have been sold. We also reserve the right to change
the data and machine, and the right to maintain. The changes of design, operation and user manual
of maintenance information in this document will not be informed in advance. Welcome feedback
from customers. If you would like to comment on any aspect of this manual or our products in
general, please do not hesitate to contact with us.
Please feed back the shortcomings during using our products in time, so that we can continue to
improve our products to satisfy your requirement.
All rights are reserved. The contents of this publication may not be reproduced in any form without
prior written permission of Shandong Lingong construction machinery Co. Ltd.
IV
! WARNING
Ƹ
z Incorrect operations, maintenance and repair could results in hurt and death.
z Operator should read this manual carefully before operation or maintenance.
z Never carry out the operation and maintenance and repair about the machine
before reading and understanding this manual.
z The operation specifications and precautions given in the manual only apply
to the designed uses for this machine. If the machine is used for any
unintended condition that is not specifically prohibited, be sure that these
operations will not cause hurts to you and other persons.
z Do not carry out the operation and actions prohibited in the manual.
V
SAFETY CAUTIONS
The operator should know and obey the safety rules or regulations described in the national and
local laws. If there are no such rules, please follow the rules described in this manual.
Most accidents are caused by failing to follow fundamental safety regulations about the operation
and maintenance of machines. To avoid accidents, please read, understand and follow all
precautions and warning in this manual and on the machine before performing operation and
maintenance.
Safety precautions are specified in Chapter I SAFETY.
Because of potential danger that is impossible to be predicted, safety cautions described in this
manual cannot include all of the safety precautions, and we also cannot predict every circumstance
that might involve in a potential hazard in operation and maintenance. Therefore, if the procedures
or actions that are not recommended in this manual are used, you must ensure the safety of the
operator and machine. Otherwise, consult with us or the dealers.
The safety precautions for operation and maintenance in this manual only apply to those conditions
specified by the machine. If the operation of the machine is not specified in the manual, users
should take full responsibility by themselves. We will not bear any safety responsibility for the
operators or machine.
In any case, you should not engage in prohibited operations as described in this manual.
The following signal words are used:
Ƹ
! DANGERņņ If this is not avoided, serious damages or death may happen. This word
is also used to mean that if this is not avoided, the machine will be damaged.
Ƹ
! WARNINGņņ This word is used on safety messages and safety labels where there is a
potentially dangerous situation. Failure to avoid this hazard may also result in serious damage to
the machine.
Ƹ
! NOTICEņņ This word is used on safety messages and safety labels for the hazards
that could result in minor or moderate injury if the hazard is not avoided. This word is used that
the life of the machine may be shortened if the danger is not avoided.
Contents
Corrigendum page .................................................................................................................................................... III
PREFACE ................................................................................................................................................................IV
SAFETY CAUTIONS ................................................................................................................................................ I
CHAPTER I INTRODUCTION ................................................................................................................................ 2
1 GENERAL VIEW OF THE MACHINE & COMPONENTS’ NAME .............................................................. 2
2 GEOMETRICAL DIMENSION ........................................................................................................................ 3
3 NAMEPLATE .................................................................................................................................................... 5
4 USE .................................................................................................................................................................... 5
5 CIRCUMSTANCES REQUIREMENT ............................................................................................................. 6
6 FEATURES ........................................................................................................................................................ 6
7 TECHNICAL PERFORMANCE & PARAMETER ........................................................................................ 10
CHAPTER II SAFETY ............................................................................................................................................ 12
1 SAFETY LABELS POSITIONS AND CONTENTS ...................................................................................... 12
2 SAFETY RULES ............................................................................................................................................. 20
3 SAFETY OPERATION .................................................................................................................................... 21
4. STARTING SAFELY ...................................................................................................................................... 27
5 SAFETY DRIVING ......................................................................................................................................... 30
6 SAFETY OPERATION .................................................................................................................................... 35
7 SAFETY PARKING......................................................................................................................................... 39
8 SAFETY EXAMINATION AND REPAIR ...................................................................................................... 40
9 SAFETY TRANSPORTATION ....................................................................................................................... 54
CHAPTER III OPERATION AND APPLICATION ................................................................................................ 58
1 BE FAMILIAR WITH MACHINE .................................................................................................................. 58
2 RUN-IN PERIOD OF NEW MACHINE ......................................................................................................... 80
3 Operation .......................................................................................................................................................... 82
CHAPTER Č MAINTENANCE ........................................................................................................................ 116
1 MAINTENANCE GUIDE ............................................................................................................................. 116
2. DETAILED RULES OF MAINTENANCE.................................................................................................. 118
3 CONTENT OF MAINTENANCE ................................................................................................................. 125
CHAPTER V SYSTEM PRICIPLE DIAGRAM ................................................................................................... 129
1 TRANMISSION SYSTEM ............................................................................................................................ 129
2 HYDRAULIC SYSTEM................................................................................................................................ 129
3 BRAKE SYSTEM.......................................................................................................................................... 131
4 ELECTRIC SYSTEM .................................................................................................................................... 133
Operation & Maintenance Manual LGB877 Wheel Backhoe
Loader
CHAPTER I
INTRODUCTION
1 GENERAL VIEW OF THE MACHINE &
COMPONENTS’ NAME
Cab Bucket
Front arm
Arm
cylinder Rearview
Boom Bucket
cylinder cylinder
Steering
cylinder
Engine
Bucket hood
Excavating
bucket
Boom (Boom
cylinder)
Left/right
Loader Left support leg
Boom Hydraulic
tank/battery
Fig.1-1 General view and component name
2
2 GEOMETRICAL DIMENSION
Fig. 1-2 Geometrical dimensions of LGB877 wheel backhoe

loader
3
Loader
Fig.1-3 Working dimensions
4
3 NAMEPLATE
The nameplate is fixed on the left rear side of the front frame,
describing the model, serial No., production date and
manufacturer of the machine.
Fig.1-4 Label
4 USE
This machine is whole frame wheeled backhoe loaders. Loading

mechanism and mining mechanism are integrated in a sturdy
overall chassis, containing loading and digging function, which
not only works flexibly, with easy transition, but also can be
used for a variety of work that is to cope with the ever-changing
project requirements. It can be widely used in municipal,
construction, roads, water, power and water supply, gardens and
other industries for road maintenance, farmland construction,
pipe laying, cable laying, landscaping and other operations. It is
one of versatile, high-efficiency construction machinery. The
machine is mainly engaged in the following operation:
ƽ Loading operation
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Loader
ƽ Mining operations
ƽ Pushing operation
ƽ Leveling operations
ƽ Configured with other multi-function devices to achieve
other functions.
5 CIRCUMSTANCES REQUIREMENT
Requirements for this machine as follows:
1. Altitude: İ500m;
2. Temperature: -15~40ć
3. Water depth: 500mm
The backhoe loader is a general construction machine, and can
be used under the conditions listed in this manual. Please follow
the rules and utilize relative specific purpose equipment. If it is
used under other conditions or potentially dangerous
circumstances, such as areas with flammable materials,
explosives and asbestos dust, operator should obey the relative
safety regulations and equip with the device with the related
function for this machine.
6 FEATURES
z Tilt forward arrangement of innovative powertrain creates a
streamlined hood, which greatly improves the vision and the
loading operation of bucket can be easily observed. The
symmetrical fuel tank, tool box and battery box is designed
to get low center of gravity and good stability. The whole
appearance of the machine is harmonious and consistent to
get highly symmetric aesthetics.
z Supercharged engine with low emission and low fuel
consumption: power exceeds 100 hp and torque reservation
is more than 40%. It can provide a strong impetus even
facing arduous and onerous tasks.
z Reasonable matching torque converter is matching with
fully synchronized fourth gear transmission, a top speed will
get to 40 km / h. Electrically controlled shifting forward and
6
backward shifting is equipped with the best lifting,

responsive and easy climbing.
z Front steering drive axle of backhoe loader not only steers
up to 55 degrees and the electric control and hydraulic
control of the drive can be separated, which is also
beneficial to reduce fuel consumption at high speed and
increase efficiency. It is also equipped with an electronic
controlled differential lock and it can improve the traction
force for special construction environment, less tire wear,
and it can easily out of the woods the key moment.
z 3-pump 4-valve shunt independent control hydraulic system
design fuses professional excavators design concept, to
ensure the independent movement speed and mining
compound actions. It also has a good fretting characteristic
with light manipulation and it can be operated conveniently.
The hydraulic components modular is arranged in the
exposed open area to observe and facilitate the maintenance
of failure.
z Electrical system applies a large number of high-strength
wires and connectors designed with waterproof and
dustproof function. Fuses and relays are arranged inside the
cab with easy maintenance. Equipped high quality
maintenance-free battery is with long life and large energy,
which can also provide sufficient low-temperature current
even in very cold weather conditions. Stepping integrated
LCD monitor and switches are all placed on the right side of
the seat, display data on the panel can be easily read
whether it is in the operating position of loader or excavator.
All electronic control switches are within reach.
Electronically controlled shift handle are integrated with
false operation engine protection device. Only in a neutral
position, the key can be used to start the engine safely.
z Simple single-pole safety locking mechanism of loader can
be operated without tools and conveniently. Innovative
boom locking mechanism of excavator is with the functions
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of electronic control and automatic locking.

z Based on modern industrial design, bright and spacious and
streamlined cab is with low noise and low vibration.
Floor-to-ceiling glass around the cab with an area of more
than 7 square meters, and vision will not be unobstructed.
Spacious interior space of cab is 2 m2 and convenient for
entrance, and you can freely operate the shift lever and foot
pedals. Eight-way adjustable seat is equipped with
360-degree rotation adjustable steering wheel, and driver
can easily operate the loading and mining operations in
turns. Cab is installed with a highly efficient air
conditioning, all glass is equipped with defrost mouths,
large outlet is arranged on the top of the front and rear with
excellent heating and cooling effects, which reflects the
purposes of people-oriented design.
z Hydraulic control applies mechanical control by soft shaft to
classification pilot control with easy operation and accurate
control. Mining-side operation handle is mounted on both
sides of the seat, which can provide a more stable and
efficient mining operations, more legroom and better
operative field. The loader operation handle is installed with
the gearbox power cut-off switch and it can be hit slightly to
transfer all the engine power to the hydraulic system, to get
faster and more powerful actions of working devices.
z Frame is designed with integral structure, the key part use
profile steel to ensure the matching precision of sliding
motion effectively, and assembly adjustment is not needed.
The use of profile steel will eliminate the risk of plate
welding and ensure enough strength, which will greatly
improve work efficiency. The scalable design of vertical
legs can not only ensure to support solidly, but also be more
suitable for operation in narrow space. Excavation device
that can move laterally can dig square holes on without
moving the machine, which greatly improves the scope of
8
the mining and efficiency.

z The design of the high-performance parallel linkage
mechanism of loader end is with the energy transfer
efficiency of more than 70%, and the parallel state can be
maintained when the bucket rises from ground to the highest
position and the material will not fall even if the bucket is
completely filled. Continuous curved boom structure design
applies full high strength steel, which bears with a high
resistance to deformation, anti-destruction capability and
durability under the premise of low weight. At the same
time, the special design of the boom profile curve can be
easy to load the material to the middle part of most of the
trucks. Prolonged backplane of the loader buckets design
can be loaded with more material without scattering.
z The design of special linkage mechanism for excavator end,
the bucket rotation angle exceeds 200 degrees, can be easily
converted to the loading operations from the mining
operations. Built-in design of the tanks and pipes can
effectively prevent the bump. Boom swing device is
installed with a special damping device to ensure that the
excavation work smoothly.
z Many kinds of attachments of loader end and excavator end
can be replaced quickly by simple operation to meet the
requirements of bad operation environment and be installed
with the pressure oil outlet interface to drive may handy
tools.
9
7 TECHNICAL PERFORMANCE & PARAMETER
7.1 Performance of whole machine
Standard Bucket Arm Telescoping Bucket Arm
Length (bucket on ground) 5865mm 5865 mm

Width 2240 mm 2240 mm
Height 3599 mm 3599 mm
Wheel track 2170mm 2170 mm
Wheel base(Front/back) 1928/1790mm 1928/1790 mm
Min. ground clearance 346mm 346 mm
Speed
Forward gear:
ĉ 0̚6 km/h 0̚6 km/h
Ċ 0̚10 km/h 0̚10 km/h
ċ 0̚20 km/h 0̚20 km/h
Č 0̚40 km/h 0̚40 km/h
Reverse gear:
ĉ 0̚6 km/h 0̚6 km/h
Ċ 0̚10 km/h 0̚10 km/h
ċ 0̚20 km/h 0̚20 km/h
Č 0̚40 km/h 0̚40 km/h
Max. excavating force 82kN 82kN
Max. tracting force (supplied by engine) 60 kN 60 kN
Max. climbing angle 22° 22°
Min. turning radius(outside of rear wheel) 4178 mm 4178 mm
Level passing radius (outside of bucket) 5426 mm 5426 mm
Operation weight 8325 Kg 8625 Kg
7.2 Principle Dimension of loader
Bucket capacity 1.0 m3 1.0 m3
Rated loading capacity 18 kN 18 kN
Max. Max.dumping height 2716mm 2716 mm
Dumping space (-45° dumping angle) 819 mm 819 mm
10
Total operation time 7.8s 7.8s

7.3 Principle Dimension of excavator
Bucket capacity 0.18 m3 0.18 m3
Rated loading capacity 18 kN 18 kN
Max. digging force 50 kN 50 kN
Max. digging depth 4329 mm 4329 mm
7.4 Product Standard
GB/T 10170 Wheel backhoe loader Technical parameters
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Loader
CHAPTER II SAFETY
! WARNING
Ƹ
Read and follow all safety precautions, or it may result in
serious injury or death.
1 SAFETY LABELS POSITIONS AND

CONTENTS
1.1 Safety Label and Its Position
Fig.2-1 Labels
The positions of safety label of this machine please refer to the
figure below. Please read the contents of safety label carefully
and follow the rules. Please keep the labels well, if there is any
12
lost, broken or unclarity of label please add new one or repair in

time. If there is any component attached with safety labels to be
replaced, please make sure the new component has the same
safety label.
When clean the safety label, please use cloth, soap water and etc,
but the cleanser and gas is forbidden to be used.
1.2 The Contents of Safety Label
1/18. Side Reverberator
Located on the both sides of armǃboom and Left/right support
leg
2. Warning for danger under boom

Located on the both sides of boom
3. Safety sign for lifting arm positions

Located on both sides of boom
4. Sign for Transmission oil

Located on the plate of transmission oil filling port

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Loader
5. Hydraulic oil tank
Located on the hydraulic tank
6. Warning of high temperature

Located on the air draining hose of engine hood
7. Warning for starting

Located above the start bottom
8. Sign for 3-point touch

Located on the right and left platform
9. Fuel tank
Located on the fuel tank
14
10. Danger sign for danger when steering in hinging point
Located on hinging points
11 Sign for fill the fuel

Located on the fuel tank
12. Warning for banning fire

Located on the battery box
13. Sign for interrupt the battery

Located on the battery box
14. Sign for hug

Do not drag.
15
Loader
15. Attachment point for machine tie-down
Label is located in four positions around machine, front and rear,
left and right. Do not use these points for towing
16. WARNING! In the area of the engine fan

Label is located on right and left side radiator in the engine hood
17. Note for working device

Located on the bucket arm of excavator

19. Note for impact
Located on the glass of cab
20. Sign for installation positions of extinguisher

Located on the left rear of frame
16
21. Sign for reading the manual

Located on the right front column in the cab
22. Danger sign for voltage(Or be close to cable)

Located on the pull lever on the right part of cab
23. Sign for Emergency Exit

Located on the right glass of cab
24. Notice for the door of cab

Located on the left side of cab door
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Loader
25. Antifreeze liquid (when filling -35# Antifreeze)
Located on the left side of operator cab door or filling port of
engine hood when filling -35# Antifreeze
26. Warning of hot water and oil

(Pay attention to steam and spoiled hot water when turning on
the valve.)
Located on lifting point of front and rear frame and the lifting
point of bucket
18
12 Antifreeze liquid (when filling -35# Antifreeze)

13Antifreeze liquid (when filling -45# Antifreeze)

14 Note for operation

Located on the left glass inside the cab
15 Note for driving

Located on the left glass inside the cab
19
Loader
2 SAFETY RULES
2.1 Safety Rules

z Only trained and authorized people can be permitted to
operate and maintain the machine.
z Follow all safety rules, precautions and instructions when
the machine is in operation or being maintained. Pay attention to
the special regulation or requirements and the potential danger in
the working site.
z Never operate machine when you are not alert. Don’t
operate machine if you feel sick, or feel sleepy after taking drugs
or drinking alcohol and your judgment may be disturbed.
z When working with another operator or with a person on
worksite traffic duty, be sure that all people understand all hand
signals that are to be used.
2.2 Safety Devices
z Be sure all guards and covers are in their proper positions,
and repair damaged ones.
z Use the safety devices properly, such as parking brake
switch and safety belt (if assembled).
z Never remove any safety devices. Always keep them in
good operating condition.
z Improper use of safety devices could result in serious body
injury and even death.
z Users should reserve the machine with FOPS on the spot
20
with falling objects.

2.3Protective Items
z Wear protective items, such as helmet made of hard
materials, safety glasses, shoes, mask reflector profective vest,
earplugs, thick gloves when the machine is in operation or being
maintained.
z Make sure to wear a helmet made of hard materials, safety
glasses and heavy gloves if there are scattered metal chips or
other minute particles in the process of operation, particularly
when cleaning the filter elements of the air filter with
compressed air, and be sure that there is no one near the
machine.
z Never wear loose clothes and jewelry, and your hair should
not be too long or too loose. They may be caught by control
levers, or control handles or moving parts, which may cause
serious injury and even death.
z Avoid wearing oily clothes because they are flammable.
z Compressed air may hurt the body. When using compressed
air, be sure to wear a mask, safety cloth and shoes. The pressure
of compressed air should be lower than 0.3MPa.
z All the protective items should be routinely examined for
proper function before use.
2.4 Unauthorized Modification
z Any modification without authorization from SDLG may
result in serious personal danger.
z Please consult with Shandong Lingong Construction
Machinery Co. Ltd or the sellers before making modifications.
z Shandong Lingong Construction Machinery Co. Ltd will
assume any responsibility for any injury or damage caused by
unauthorized modifications.
3 SAFETY OPERATION
3.1 Be Familiar with Machine
z Study the operation manual for the machine. Learn the
structure of the machine, operation and maintenance method. Be
familiar with the positions and functions of the buttons,
21
Loader
operation handles, meters and warning devices.

z Know all the rules in operation; understand the gestures of
signaling staff.
z If there is oil or grease near the operating positions that may
cause slipping, clean it immediately.
z Check all the safety items, for example, whether the safety
protective device is at the safe status. Make sure the tires are not
worn and the tire pressure is normal. Routinely check whether
there is the leakage of oil, water and air, deformation, loose
fittings and abnormal sounds or accidents. Check the safety
devices routinely.
3.2 When Leaving Operator’s Seat

z Always keep the parking brake control lever in the lock
position.
z Put down the working equipment completely to the ground
and put the shift control lever and working equipment
control handle in the neutral position, and then stop the
engine and turn off the starting switch. Set the blocks on the
front and rear wheels if necessary.
z Make sure the backhoe loader withdraw radically and then
stop the engine and the electric lock.
z Refer to 3.4 Parking
3.3 Mounting and Dismounting

z Check the handrails and pedals, and if there is oil, lubricant
or dirt, clean them first to prevent slipping. Repair the
broken parts and fasten the loose nuts.
z Never jump on or off the machine. Never get on or off a
moving machine.
z If the machine is equipped with two-door cab, make sure the
door near the operation lever is used only for emergency exit
and do not use it as export or exit.
z When getting on or off the machine, face the machine and
use the handrails and pedals to ensure that you can support
22
yourself. Keep at least three-point contact (two hands/one foot or

two feet/one hand) with the handrails and pedals to ensure body
stability.
z Never hold any control levers when getting on or off the
machine.
z Never get into the operator cab from the ladder at the back
of machine or get off from the wheel at the side of operator cab.
z Never hold any tools or other items when climbing up and
down the backhoe loader; lift the tools needed to the operation
flat roof by rope.
3.4 Fire Prevention
The following fluids are flammable and must be kept away from
high heat and fire engine: lubricant for backhoe loader engine,
hydraulic oil for hydraulic system, hydraulic transmission oil
and gear oil for transmission system, brake fluid and antifreeze
fluid for heat elimination system.
Observe the following rules:
z Keep fire away from flammable fluids.
z Fill the fuel or oil in well-ventilated areas. Stop the engine
and no smoking while filling the fuel.
z Tighten all fuel and oil tank caps firmly.
z Put the flammable liquids in containers with relevant tags
and put it at a separate, proper place for storage. Do not allow
unauthorized people to use.
z Electric welding and flame cutting is not allowed for the
tubes containing flammable fluid. Clean the tubes with
nonflammable fluid before electric welding and flame cutting.
z Clean thoroughly the flammable materials such as sawdust,
leaves and paper on the engine and brake clip, and clean the
flammable oil, lubricant and other substances on the machine.
z While operating, pay attention when the outlet of the
muffler is close to flammable materials such as withered grass
and papers.
z When parking the backhoe loader, carefully select the
surroundings; especially select the places where there are no
23
Loader
flammable materials near the parts with high temperature

components such as the muffler.
z Check whether there is leakage of fuel, lubricant, or
hydraulic oil. If so, repair or replace the broken components.
Clean the repaired components before use them.
z If there is explosive air generated near the storage battery,
be sure no flames close to fire. Repair, maintain and use the
storage battery as referenced part in users’ manual.
z Do not use flame or fire (match or lighter) when checking in
a dark place.
z The fire extinguisher should be ready for use and the user
must know about its use and function. Check and maintain it as
shown in users’ manual.
z Never operate machine near flame or fire.
z Prevent short circuit.
3.5 Precautions When Operating at High Temperature
z Just after operation, the coolant, engine oil and hydraulic oil
are very hot and still under high pressure. The attempt to remove
the cap, drain the oil or water, or replace filters may lead to
serious burns. Do always wait for the temperature to go down,
and follow the specified procedures when performing these
operations.
z Stop the engine, wait for the water to be cooled, and then
loosen the cap slowly to relieve the inner pressure before
removing the cap of radiator.
3.6 Driving and operating on the road
z Pay attention to the stability of the front and rear of the
machine when driving on the road, since work equipment may
impair the vision at the front while the load is concentrated on
the back wheels.
z Be sure there is no fog, soot, sand or dust cloud that may
hamper the vision.
z Examine the working area and the road condition. Check
whether there are holes, blockages, slosh or ice.
24
z Understand the objective of the operation; be sure to

understand the meaning of the flags, signals, and labels before
the operation begins.
3.7 Prevent Crushing or Cutting Body Parts
z Do not put your hand, arm or other parts of your body into
movable parts of equipment. If the working equipment is in
operation, the clearance will change and this may lead to serious
damage or personal injury when standing too close. The engine
must be turned off and the working equipment must be locked if
people have to work between the moving components.
z Make sure the support and the accessories are correctly set
when someone works under the machine. Do not use the
hydraulic tank as support. The accessories may go down and
result in an accident when the control system moves or the
hydraulic tubes leaks.
z Never do any adjustments when the machine is operating or
the engine is working unless there is an outstanding reason, such
as an emergency.
z Stay far away from any rotary and moving parts.
z Make sure there is no sundry on the vane of engine. Vane
could shoot off or cut off the sundry, tools inside.
z Do not try to check or maintain a working engine because it
is dangerous.
3.8 Notes for FOPS & ROPS
ROPS and FOPS made by SGLG are put outside of cab frame,
and ROPS and FOPS are used to prevent the heavy things from
falling down, or protect the operators in case of the rolling over.
ROPS could not only support the load when the machine is
rolling over, but also absorb the impact energy as well. Please
notice when using:
z If they damaged because of falling things or machine rolling
over, the intensity will reduce, and they can not satisfy the
normal protecting function. In this case, contact with us or the
specified dealer for repairing ways.
z If they are damaged due to falling objects or tipping, their
25
Loader
strength will be reduced, and will not be able to realize its

normal protective function. In such cases, please contact with
Shandong Lingong Construction Machinery Co., Ltd. or its
designated dealers to consult repair method. It is definitely not
allowed to repair it arbitrarily.
z Design requirements of the cab should meet the protection
requirements of the falling object. The weight of the falling
object should accord with FOPS test method.
z The operators can be protected effectively only they attach
the safety belts even if they have installed the ROPS. Be sure to
attach the safety belt when operating the machine. Change the
safety belt every three years even you have not found any
abnormality.
z Never drill and weld randomly inside or outside the POPS
to avoid damaging or reducing the intensity of ROPS.
z Cab can protect the backhoe loader operator and it meets the
requirements for rollover protective structure according to ROPS
test standard. Therefore, if the backhoe loader rolls over, firmly
grasp the steering wheel and do not bump.
Note: If ROPS rollover protective structure are deformed or
damaged due to some reason or accident, you must replace it
with a new one. Connect with SDLG dealer to get this
equipment please.
3.9 Notice of Attachment
z Please read the user manual for all of the attachments and
the contents in the manual that refers to an attachment when the
attachment is assembled and used.
z Do not use attachments that are not sold by Shandong
Lingong Construction Machinery Co. Ltd or the sellers specified
by Shandong Lingong Construction Machinery Co. Ltd. Using
unauthorized attachments may cause safety problems and go
against the normal operation of the machine, which can
influence the service life of the machine.
z Shandong Lingong Construction Machinery Co. Ltd
26
assumes no responsibility for any injury, accident, or destruction

of the machine induced by using unauthorized attachments.
4. STARTING SAFELY
ᇞ
! Warning
Read and implement all the notes before starting the
machine, otherwise it will result in severe injuryʽ
4.1 Safety at Working Area

z Before starting operations, thoroughly inspect the area for
any unusual conditions that may cause danger.
z Examine the condition of the ground and the quality of the
soil in the working area, and determine the proper method of
operation.
z When working on public roads, there should be a trained
person to manage the traffic. Erect the barricades to ensure
safety of passing traffic and pedestrians.
z In the places where objects are buried such as water pipes,
gas pipes, or high-voltage cables, contact the responsible
companies to confirm the position of the buried objects and
take care not to damage them during operations.
z When working in water, swampland or passing a sand bank,
check the ground conditions, speed and depth of the water.
Be sure not to exceed the permitted water depth. After
working, check and clean the positions where lubricant is
needed.
z Ensure good ventilation conditions when working in a
closed environment.
4. 2 Check before Starting the Engine

z Check the machine carefully before starting work. Report it
to the manager if there is any abnormal condition. Operate
the engine only after the abnormal conditions are resolved.
z Carry out daily maintenance. In winter, make sure the
27
Loader
freezing point of the coolant is significantly lower than the

cold weather, and lubricant is suitable to use in winter.
z To avoid fire, check whether there are any flammable
materials such as wood chips, leaves and paper which have
piled on the engine.
z Check whether there is leakage of oil, or water, loose nuts,
abnormal sounds, broken or lost parts.
z Check if there is oil, grease, snow or dirt on the cab floor,
rearview mirror, control lever, pedal and handrails, and
clean them.
z Check the level of coolant, fuel and make sure the level of
engine oil in the pan is normal. Please refer to CHAPTER
III – 3.6 Supply of Oils, to check whether the air filter is
blocked.
z Adjust the operator’s seat to the proper position for
operation. Please refer to CHAPTER III – 1.2.11 Seat
Adjustment, to check whether the safety belt and the fixed
equipment (if assembled) are broken. The safety belt must
be replaced with a new one every three years.
z Check the gauges for damage, and make sure the control
lever is in the braking position.
z Clean the dirt on the cab window and all the lamps to ensure
better visibility.
z Adjust the rear-view mirror and keep the surface clean to
ensure the best view from the operator’s seat. Replace with
a new one if the mirror has been damaged.
z Don’t leave any tool or part around the operator’s seat. They
may fall because of the vibration during moving and
working, which could break the control lever or switch, or
move the control lever which could start the working
equipment and cause an accident.
z Check whether the light and signal light is normal and repair
it if not so.
z Check whether the front and rear frames is out of lock.
28
z Clean oil from the handrail and the pedal and remove the silt
and sand from the shoes to avoid slipping, which may affect
the operations.
z Check whether the tires are worn or broken, and whether the
bolts and nuts are loose. Especially pay attention to the
loose hub nut and repair or replace them if there is any
abnormal situation.
4. 3 When Starting the Engine

z Before boarding on the machine, check the machine again to
see whether there are people or blockages on or under or
near the machine. If there is somebody else in the working
area, ask them to leave. Do not begin to work until they
leave.
z Don’t start the machine if there is the tag of “NO
OPERATION” on the control handle of the working
equipment or shift control handle.
z Do always sit on the operator's seat and tie the safety belts
or three-point seat belts.
z The driver's hand should be away from the dangerous parts,
such as the lid, doors and windows.
z The door should be closed and locked securely.
No operation!
z Check whether the attachments are connected rightly and
locked.
z Be familiar with all the warning equipment, gauges, and
control equipment on the panel.
z Be sure the parking brake control handle is at the braking
position and all the control equipment is set in the neutral
position.
z Sound the horn for warning.
z Start the engine. Please refer to CHAPTER III – 3.2.2
Starting Engine.
z Start the engine only in the cab. Never use short circuit of
the starting motor to start the engine, this method not only
has hazard but also can result in the damage of electric
system.
29
Loader
4.4 Checking after Starting the Engine

Check to make sure there is no potential danger after the engine
is started.
z When examining the machine, park the machine in a
spacious place, and do not let somebody else to get close.
z Check whether the engine runs with abnormal sound or
vibration. If so, there may be some malfunctions; report to
the manager immediately. Operate the machine after the
malfunctions are eliminated.
z Test the control of the engine speed in the neutral gear.
z Examine the gauges, meters and warning light; be sure they
are in the normal working range.
z Operate the control mechanism for the gears. Make sure the
front, middle and rear gears are in the correct positions.
Make sure all the control levers are easy to use.
z Examine the foot brake valve and throttle operation valve
according to the user manual to make sure that they are
normal. Check whether the left turning and right turning is
smooth at low speed.
z Be sure the brake control handle relieve the braking state
before moving forward.
5 SAFETY DRIVING
5.1 Alarming
z While the machine is in trouble and can not work or works
at low speed, warn the people on the road or the people
leaving from the road with alarm signals.
5.2 Safety of yourself and others
z Develop good driving habits to ensure everyone’s safety.
z Sound the horn to ensure safety before moving.
z Be sure there are no people or blockage on the left and right
side.
z Check the brake effect on dry , firm and level ground.
30
z Do not put arms or feet on the working equipment or extend

outside the machine.
z When driving on the level ground, adjust the lower hinge of
the arm working equipment to 400̚500mm above the
ground.
z Always warn people near the machine in all direction by
sounding the horn.
z The door of the cab should be locked when driving. Do not
open the door while driving.
z It is dangerous to pick up other people. No one should sit on
the machine body.
z Never use the bucket as a people carrier.
z Follow the traffic rules on the common roads. Pass the
crossing road quickly and do not block the road.
z Drive on the side of the road and let the other vehicles go
first. Keep a proper distance from others.
z Brake immediately and stop when the engine flameouts.
Ƹ
WARNING
z Steering device does not work when engine stops.

z Emergency brake could hurt people!
z It is dangerous to shift from forward gear to backward
gear at high speed. Never do thisʽ
5.3 Full Load Transportation

z Do not keep a full bucket in the high position when moving.
Select the proper speed when transporting with full load. Lower
the bucket to the tilt block and run with proper height
(400~500mm above the ground), so that the center of gravity
can be lowered to insure driving smoothly.
z Check the limit lifting weight of the backhoe loader. Never
overload, which may hurt the machine or people. Shandong
Lingong Construction Machinery Co. Ltd assumes no
responsibility for overload injury or damage to equipment.
z Do not drive, turn or brake suddenly and do not detour.
z Never suddenly stop or lower the working equipment, which
31
Loader
may throw out the materials from the bucket or cause the
backhoe loader to turn over. Avoid this operation.
5.4 Drive at Proper Speeds

z Be familiar with the performance of the backhoe loader, and
drive at the proper speed according to the actual conditions
in the working area. Select the transportation path and
operation method at the same time and let the others know
this.
z Keep running at a low speed so as the machine can be
controlled easily at all times.
z Never drive fast and turn to brake suddenly on rugged,
slippery or oblique ground.
z Slow down when passing over rough or rugged ground with
blocks around, which may cause some problems in
controlling the steering wheel. Backhoe loader may turn
over if you operate in the wrong way.
z Keep the engine run smoothly; Never drive at high speed
when steering.
5.5 Ensure Good Visibility

z Control the speed and sound the horn if necessary to let
others know, and determine the proper direction when the
visibility is bad or at a narrow crossing.
z Sand, dust, fog or storm may affect the visibility. Slow
down when the visibility is poor. When the visibility is not
good, stop working until the weather becomes good.
z The backhoe loader is a special vehicle. Drive carefully
when taking long parts which may block the visibility.
Carefully lift, go forward and backward, and change gears.
Never let somebody else go into the working area, or
assign somebody in charge of this.
z Driver may feel some illusion about the height of the ground
and the distance at night, so keep the lights on and drive at
proper speed.
32
z Keep the front and rear head light and working light on
when working in dark areas.
5.6 Driving in Dangerous Conditions

z Be careful when you work in dangerous condition. Do not
operate alone in dangerous condition. Investigate the
condition of the road, the strength of the bridge, landform
of the working area and all geologic features before
working. Do work on good ground condition.
z Pay attention to the sinking depth of wheels and the braking
effect on muddy or soft ground.
z When working in water or swampland, prevent the bottom
of the axle housing from being soaked. Slow down after
passing through water or in rain. Step on the brake pedal
gently and alternately to let the brake device dry after
working in water or in rain.
z The clay piled on the ground or near the canal is usually soft.
And it may collapse due to the weight or vibration of the
backhoe loader.
z Never drive the machine near hanging things or the place
close to a deep ravine. These places may collapse due to
weight or vibration of the machine and result in the turning
over of the machine.
z Assemble operator cab with FOPS & ROPS when working
in an area where there is danger of falling stone and
machine turnover.
z Working in continual rainy weather, earthquake and
explosions can happen. Operate carefully in these cases.
There are piled sewage on the ground after earthquake or
explosion, and be careful when operating.
z Drive at a low speed, and prevent starting, braking or
turning suddenly, and use the tire chain on a snowy road.
Brake alternately. Lower the bucket to touch the ground to
brake if necessary.
z The load should be decreased to prevent slippage when
driving on snowy ground because the adhesive force may
33
Loader
change greatly in the piled snow.

z The road shoulder and other road conditions can not be seen
under the snow, so take care with the snow shovel.
5.7 Driving safely on the slope

z Turnover or slippage may occur when driving on an abrupt
hill, dyke or ramp.
z The bucket should be 200~300mm above the ground when
driving on an abrupt hill, dyke or ramp. Lower the bucket
on the ground to help brake or prevent turnover of the
machine in emergency conditions.
z Do not turn on the ramp. Do not drive across the ramp or
change direction which may turn over the machine until on
the level place.
z Never turn on the ramp until on the level ground. Slow
down and use a small turning angle when working on an
abrupt hill, dyke or ramp.
z Go up and down the ramp rather than drive through
alleyway or footpath.
z Choose proper gears before going down the slope and never
change the speed during going down the slopes.
z Do not suddenly brake on the ramp because the center of
gravity is on the front tire or rear tire.
z Use gear I when driving on the ramp with a full load. Go
forward when driving up the ramp, go backward when
driving down the ramp. Never turn around.
z Brake slowly when driving down the ramp; do not set the
gearshift control lever in the position of the neutral gear.
z Go down the ramp slowly; never stop the engine.
z If the engine stops on the ramp (Slope angle should be less
than 20%)ˈstep on the brake padel immediately and lower
the bucket to the ground to help brake, use the parking
brake, put the gear control lever in the neutral position, and
then restart engine.
z When driving with load, the bucket should face upward of
34
the ramp, namely that means go up to move forward and go

down to reserve.
5.8 Towing
Ƹ
WARNING
z Injury, even death may occur if the machine is towed

incorrectly or the selected steel wires are damaged.
z Speed should not exceed 10km/h, and the dragging
distance should not exceed 10km.
z Follow the direction in CHAPTER III – 3.5.2 (8) Towing
Operation, a dangerous contion may be caused by using the
wrong method.
z Wear gloves to deal with a tightwire.
z Before preparation for the towing is done, confirm the
signals with other people.
z Please contact with Shandong Lingong Construction
Machinery Co. Ltd. or their accredited dealers if the engine
does not start or the brake system has problems.
z Please tow the machine on level ground; it is dangerous to
tow on a ramp.
z If the disabled machine is towed by an other machine, the
tight steel wire should be strong enough to pull the weight
of the towed machine. The tight steel wire with wring or
radius reduction can not be used.
z People are not allowed to go between two machines when
the machines are connected.
z Do not stand on the towing steel wires or tight steel wires.
z Keep the hook of the towing machine and the towing parts
in a horizontal line.
6 SAFETY OPERATION
6.1 Forming a Good Operation Habits
z Adjust the operator's seat, and adjust steering wheel (if the
backhoe loader is equipped with this feature).
z Operate the control handle of the working equipment
35
Loader
properly to prevent misoperation.

z Examine and listen to the exceptions carefully, and report
immediately. Do not repair it while in operation.
z The load can not exceed rated capacity of the machine.
Operation beyond the capacity of the machine is very
dangerous. Be sure to confirm the loading and unloading
weight in advance to avoid overloading. We have no
responsible for the machinery or personnel injury caused by
overloads.
z It is dangerous to hit any object at a high speed. This may
cause damage to backhoe loaders, the goods and the
operator.
z Running at a hign speed is one dangerous and wrong
operation method, which not only damages the machine,
but also damage the material.
z Keep perpendicular during loading and unloading materials.
If working from a tilt direction, the steering cylinder and
differential carriers may be damaged, and the machine may
be unbalanced.
z Be cautious when lifting the boom to the highest position,
which may cause the vibration of the machine, so the
machine should move slowly and bucket should tilt
forwards.
z When unloading to the truck or tipper, make sure the bucket
does not hit the truck or tipper. Do not allow anyone to
stand under the bucket or to let the bucket go over the cab
of the truck.
z When excavating device works, place the outrigger on the
ground and level the bucket flatly on the ground and support
the whole machine.
z Use the bucket arm for mining. Dig by the pulling force and
by composite froce if necessary.
z Be soft at first when lifting or falling the boom. Note:
Stopping the boom suddenly will damage the machine.
36
z Aligning the top of the bucket teeth with the direction of

digging force can reduce the wear and digging resistance of
bucket teeth.
z When trenching, keep tires and ditch parallel. Do not rotate
during mining.
z When excavating, keep the angle between boom and bucket
arm for 90° - 110°, you can get the maximum digging force.
z When excavating, leave a small security hole stroke at both
ends of the cylinder stroke.
z When rotation is stopped, consider the slip due to inertia
caused by the rotation when handle returns to neutral
position.
z When driving backwards, ensure visibility of what is behind
you.
z Install lighting systems during dark conditions. And stop
work when there is smoke, fog, sand, or dust which affects
visibility.
z When working at night, please make sure:
Proper lighting system is installed.
Fuction light works normally.
To carefully estimate the height and distance of
objectives.
Keep alert and stop the engine and examine the
environment and the machine frequently.
z Make sure that bridge is strong enough to let the machine
pass.
z Don’t use the machine for any other work. It may damage
the parts or cause an accident when using the head of the
working equipment for other fuctions, such as hook, grasp,
draw, push, or tow.
6.2 Pay Attention to Surroundings

z No unauthorized person is allowed to enter the working area
because the working equipment will work up and down,
turn left and right and move forward and backward all the
time. Keep people away from all sides of the working
37
Loader
equipment.
z To ensure safety when working at the side of a road or hear
a cliff where the land may shift, designate a person to watch
and direct at all times.
z Take care with the dumping position when unloading sand
or rocks from the high position.
z When pushing material off a cliff or when the highest point
is reached, the load may desrease suddenly. Subsequently,
the moving speed will increase, so slow down in advance.
z When constructing a dam or unloading soil from a cliff,
form one pile first and use the second pile to push the first
one.
6.3 Ensure Ventilation in Close Environment

z Open the window to ensure enough air when operating,
dealing with fuel, cleaning parts or painting in close or
badly ventilated environments to prevent bodily injury. If
this can not satisfy the need, please assemble aerator.
z Prepare fire extinguishers for close environments and know
where they are stored and how to use when working in this
condition.
6.4 Don’t Get Close to Dangerous Environment

z If the exhaust gas of muffler sprays towards flammable
material or exhaust pipe is near flammable materials, it is
prone to fire. It is dangerous for the place full of fats, oils,
raw cotton, paper, hay, chemicals and other hazardous
materials or flammable materials, and pay special attention.
6.5 Don’t Get Close to cables

Do not let the machine touch the hanged cable. Being even close
to high-voltage cables can cause electric shock.
The lateral distance between the backhoe loader and
transmission lines must be:
z In low voltage situations, at least 2m (6.5ft).
z In the situation with 40kV high voltage wires (Wire is
38
usually supported on the fixed insulator), 4m (13ft).

z In the situation with 40kV high voltage wires (Wire is
usually supported on the hanged insulator), 6m (20ft).
The vertical distance between the backhoe loader and
transmission lines must be:
z In low voltage situations, at least 2m (6.5ft).
z In high voltage situations, 4m (13ft).
Please accomplish the following items:
z First ask the electricity company for the voltage. Check the
validity of operation according to the relevent rules when
the machine may touch the electric cables.
z Wear rubber shoes and rubber gloves. Lay a leather cushion
over the operator’s shoes. Be sure no part of your body can
touch the metal bottom.
z Assign a signal warner, who can give a warning when the
machine gets too close to electric cables.
z Never leave the operator cab, never move and do not touch
any part of the machine until the people who are on the
ground cut off the electricity once the machine touches the
wire.
z When operating near high-voltage cables, make sure other
persons are far from the machine.
7 SAFETY PARKING
7.1 Pay Attention to the Safety of Yourself and Others
z Park the machine on level ground. The working equipment

should be put on the ground.Never park on a ramp. If
parking on a ramp is necessary, the ramp angle should be
less than 20%, and put the wedge under the wheels to
prevent moving. Then put the bucket down to the ground.
z If the machine breaks down or must park in a high traffic
area, lay bars, signals, flags and warning lights. Make sure
the other cars can see it clearly. Do not block traffic.
z When parking the machine, unload all the material on the
39
Loader
machine. Release the remaining pressure and lower the

bucket to the ground, stop the engine, pull the parking brake
switch and put it in the braking position. Lock the engine
and put away the keys. Climb down with face to the
machine slowly, according to the “3-points” method. Never
jump down to the ground.
7.2 Notes for Cold Area

z Clear the water, snow or dust attached to wires, switches,
power insert or sensor and the covers of these parts.
Otherwise, the water in these parts may be frozen and an
unpredictable accident may be caused.
z Before operation, preheat sufficiently. The machine won’t
start if do not preheat before operating the conrol handle of
the working equipment and an unpredictable accident may
be caused.
z Operate the working equipment control handle to let the
hydraulic oil cycle in the hydraulic system (Do this by
letting the pressure of the system rise up to the system
setting, and then release to let the oil flow back to the
hydraulic oil tank ) to preheat the hydraulic oil, so as to
guarantee better reaction and prevent malfunction.
z Do not charge the storage battery with frozen electrolytes,
and do not use other power to start the engine. It is
dangerous and can cause fire. Please refer to CHAPTER
III 3.5.4 Operation in Cold Weather.
8 SAFETY EXAMINATION AND REPAIR
8.1 Common senses

z Operation and maintenance people should be trained to
become the licensed. Do not allow anyone to enter the
working area except the maintenance people. If necessary,
please assign people to guard.
40
z The repair of the machine should follow the procedures. Ask

the Shandong Lingong Construction Machinery Co. Ltd. for
help if you don’t know how to do the repair.
ᇞ
! Warning
It is prohibited to going up or down when the machine is

running.
z Assure that the people who are responsible for repairs, to

decide the working procedures and operate step by step.
z Please wear a uniform with a tight wristband and trousers.
Always wear safety glasses, protective shoes and gloves.
z Lower the working equipment completely to the ground,
stop the engine, draw the brake valve manual control handle,
and wedge the tire during repairs to prevent bodily injury.
z Before repair, carefully read the signs and instructions in
Operation and Maintenance Manual and the machine, in
order to obtain the necessary knowledge and information
about this machine.Obey the rules of warning labels. Pay
attention to the important notices on the label on the
machine and obey the rules. Add a new one or clean the
label if it is lost or dirty.
z Attach the label of “No Operation” or other warning label
to the switches or control board during repairs. Never let
other people operate or start the engine to prevent injury or
death.
z The workplace should be kept clean and tidy. When draining
the oil or fuel pump, use the hose and use a suitable
container to collect the liquid. Spilled oil will not only
pollute the environment, but also can cause a fire or sliding.
Waste oil and other contaminated liquid should be delivered
to the authorized company to deal with.
z Never smoke when adding fuel or examining the storage
battery.
z Put the accessories in a safe place to prevent lost. Put the
handrail around and put the “No Entering”warning label to
41
Loader
prevent people from entering without permission.

z Prohibit nonworkers getting close to the machine or parts.
z Keep the working site clean and smooth without scattered
oil cloth and grease(lubricant) in case of sliding.
z If repair and maintenance had to be carried out when the
boom bucket is lifting, keep all the control handle in the
neutral position, and use the support device of the boom
cylinder and the bucket cylinder to prevent the working
device from falling. In addition, the safety operating lever
must be firmly placed in the locked position, and use the
parking brake.
8.2 Working in a closed Area

Exhaust gas from the engine may cause disease or death. If
working in a close area, use releaser to release the exhaust gas in
the area. If there is no exhaust unit, please open the door.When
operating in the area that are polluted or harmful to people, the
backhoe loader must install with special equipment. Operating
and maintaining the mahcine in this place is suitable to local
special security regulations.
8.3 Maintenance during when the frame is jacked up

z When jacking up the frame with oil jack , do not let anyone
enter the other side of the frame.
z Before jacking up, lock the front and rear frames with a
safety bar and put all the levers in the middle and wedge the
tire from the opposite side. Put the cushion blocks under the
machine.
8.4 Working under the Machine

z Park the machine on firm ground. Lower the working
equipment to the ground before working under the machine.
z Wedge the tire firmly.
z It is dangerous to work under the machine only using the
working equipment to support the machine.
z Never work under the machine without good support.
42
8.5 Working on the top of the backhoe loader

z Make sure there is clean and no blockage on top of the
machine when working on the top of the machine. Follow
the rules below in case of falling˗
z Never jump down from the machine. When climbing up and
down the machine, face the machine and keep three points
contact (two hands-one foot or two feet-one hand) with the
handrails and pedals to ensure safety.
Ƹ
NOTICE
z Do not prevent lubricant or grease from spilling.

z Do not randomly put the tools around the work place.
z Walk slowly and carefully.
z Use protective equipment if necessary.
z Never stand on the top of the engine hood because it is
slippery and dangerous.
z Never stand on the top of tires because they are slippery and
dangerous.
z Stand on the mudguard of the front frame and seize the
handrail to clean the front glass of the operator cab. And use
long scraper and brush.
8.6 Maintenance While the Engine is working
Stop the engine before opening the engine hood. When the
maintenance should be carried out on the condition that the
engine is working, please follow the rules below:
z Assign an operator to sit on the seat to ensure all the
maintenance persons can have contact with him so he can
prepare to stop the engine at any time.
z Never touch a high temperature part such as tail pipe and
silencer to prevent injury.
z Be careful if the repair site is near the rotary parts. There is
a risk to be rolled inside.
z Do not touch any control handle of working device . If
necessary to touch it, warn the others to go to a safe place.
z Never let any tool or body part hit the fan leaf or fan belt.
43
Loader
Otherwise serious hurt may occur.

z Do not make adjustments unless fully trained to do so.
8.7 Do not let anything fall into the inner part of the machine
z When opening the examination window and the oil filling
port of the oil tank, make sure that nothing (such as nuts,
bolts, cotton yarn or tools) falls into the inside of the
machine. If it happens, the machine may be disabled. Pick
out the falling pieces safely.
z Do not carry any unnecessary tools or parts in your pockets
during examination of the machine.
8.8 Cleaning
z Wear the anti-sliding shoes to prevent sliding when cleaning
the machine. Wear protective clothes when using high
pressure water to clean the machine.
z Clean routinely to prevent dirt or mud splashing into the
eyes or slippage caused by oil on the machine.
z Do not use a flammable scour when cleaning the machine.
z Stop the engine to clean the inner part of the machine, put
all the levers in the neutral position, draw the brake valve
control handle and keep it in the braked position.
z Do not let water enter an electric part (such as sensor, wire
connectors) or operator cab. If so, the operation may be
disabled and the electric circuit may be damaged.
z Wear protective clothes and glasses when using compressed
air to clean the filter mesh.
8.9 Heavy Materials

z Wear protective clothes, safety glasses, protective shoes,
gloves and safety helmet and put a copper bar between the
hammer and the part being hit.
z Eyes may be damaged by flying hard particles, such as pin
and bearing when hit by a hammer.
8.10 Welding Repair

Welding operation requires a special technique, proper
44
equipment and place. No person is allowed to weld without a

license. Escaped gas and damaged electric wires are potential
problems during welding. Obey the following:
z Wear protective clothing when carrying out electric welding
operation. Use the approved respirator.
z Keep good ventilation of welding area.
z Clean up the flammable materials and prepare the fire
extinguisher in the working site.
z Do not implement the modification that affects the
performance, safety and strength of the machine.
z Switch off the electricity in the terminals for storage to
prevent explosion.
z Disconnect the connectors on the gearbox computer control
panel to prevent shock current from burning the computer
control panel; After repair, insert the connector of computer
control panel again, or the machine will not start and move.
z Clean the paint at the welding site to prevent the harmful
gas.
z Avoid welding on the hydraulic equipment or pipe, or places
nearby. Flammable steam and sparks may be generated.
z Cover the rubber, wire or pressure pipe and use anti-fire
plate during welding because a spark may cause a sudden
crack or shatter the insulating tape.
z Be careful when welding near tires, which may cause a
thermal explosion.
8.11 Maintenance of Coolant System

z Severe burn may be caused if the cover of the oil tank and
the radiator are opened after welding, so pour water or oil
on the cover of the oil tank immediately after just finishing
welding. The temperature and pressure of hydraulic oil, fuel
and water in the engine, the oil and water in the radiator
may be still very high after just finishing the work. Wait for
the temperature falling down and follow the procedures to
do the operations above.
z To avoid hot water ejecting from the radiator, stop the
45
Loader
engine, let the hot water cool, and open the cover slowly to
release the pressure. Never touch the radiator. Check the air
temperature in front of the radiator to gauge the
temperature.
z To avoid hot water ejecting from the radiator, stop the
engine, cool the hot oil, and open the cover slowly to release
the pressure. Never touch the radiator. Check the air
temperature in front of the radiator to gauge the
temperature.
z While the machine is warming-up, do not touch engine,
silencer, tail pipe or relay to prevent burn.
z While the machine is warming up, do not disassemble the
water heat sensor of the engine, oil heat sensor of the torque
converter or the water pipe of air condition to prevent burn.
z Never let the harmful alkaline materials in the coolant
system touch your skin or eyes.
z Choose a proper container to hold the liquid when replacing
the coolant, mobile oil of the engine, oil of the transmission
box and cleaning the parts. Please refer to 8.20 Waste
Materials, in this chapter for the methods to deal with the
waste liquid.
z Keep fire far away when disassembling the connection pipe
of the air condition compressor.
8.12 Examination and Repair of Hydraulic System
z Before overhauling the hydraulic system, lock cylinders and

other hydraulic devices safely and cool hydraulic oil, and
carefully release the pressure in the pressure pipeline/
container, parts and systems in case of danger. Such pipes,
systems, and parts with pressure should be dissembled by
trained professionals.
z Never bend or beat the high pressure hydraulic pipe. Never
assemble the hard pipe and soft pipe if they are bent
abnormally or broken.
z Routinely repair any loose or broken fuel pipes, lubricant
46
pipes, hard and soft pipes of hydraulic system. Leakage can

cause fire, so repair and replace them.
z Examine the pipe system carefully (hard pipe and soft pipe),
screw down the connectors according to the proper torque.
Do not examine the leakage with your hands, but use a
board or paper board. The leaking hydraulic liquid may
penetrate your skin and cause death. If the liquid splashes
onto your skin, refer to a physician trained for this kind of
“burn” immediately in a few hours.
z Make sure all the pipe clamps, protective board, and
anti-heat cover are installed properly to prevent vibration
and overheating due to friction with other parts.
z Choose proper container to hold liquid when replacing the
hydraulic oil of the hydraulic system and when cleaning the
parts. Please refer to 8.20 Waste Materials, in this chapter
for the methods to deal with waste liquid.
Ƹ
NOTICE
Please replace these parts in the following conditions:

z Connectors are broken or leaking.
z Outside of soft pipe is abrasive or cracked, and the steel wire
of the strengthening layer is bare.
z Local of soft pip is upheaval.
z Soft pipe is obviously torqued or staved.
z Steel wire of strengthening layer penetrates the outside layer.
z The end connectors are connected incorrectly.
8.13 Preventing Fire

z Stop the engine when adding fuel or fuel system is open. Do
not smoke and keep fire away while adding fuel.
z Keep the storage place of fuel, grease or other flammable
materials away from fire.
z Combustible materials piled on the machine, such as fuel,
oil or and other flammable materials have be cleaned. Only
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in this way can the danger of the fire be reduced, but also be
easy to detect failures or loose parts.
z Keep fire away from the storage battery because explosive
gas may be generated. Strictly follow the program in this
user manual to maintain the storage battery.
z Make sure there are no flammable materials, such as dry
grass and old paper, near the high temperature parts such as
the silencer when parking the machine.
z Check whether the fuel lines, hydraulic and brake soft line is
leaking, or replace it with new one. Operate again after
repair and cleaning.
z Check whether the wire is leak or damaged, or replace it
with new one.
z Use inflammable liquid to clean the parts; do not use
gasoline or other flammable materials, when cleaning the
components.
z Never weld or flame cut the pipe or tank containing
flammable liquid. Clean them using inflammable liquid
before welding and flame cutting.
z Before repair, check whether the extinguisher is good, and
known where it is and how to use it.
z Never use fire (match or lighter) to check dark areas.
8.15 Electric System

z The electric system must be maintained by a professional
person with a proper license.
z Connect the grounding cable last to prevent an explosion
due to electric sparks near the battery when adjusting
outside power.
z Stop the machine and remove the starting key before
repairing the electric system.
8.16 Maintenance of Storage Battery
Oxygen and hydrogen may be generated during battery charging

because the electrolyte of the storage battery contains vitriol. So
48
mis-operation of the storage battery may lead to severe injury or

fire. Please do as follows:
z Keep kids away from the battery. Wear safety glasses and
rubber gloves to deal with the battery. If vitriol gets in the
eyes or on the clothes or wash with lots of water and go to
hospital if hurt severely.
z Keep fire away from the battery during charging because the
generation of oxygen and hydrogen may cause an explosion.
Prevent circuit from shorting. Avoid short circuit caused by
metal objects, such as tools.
z Keep fire away from the battery crust because it is
flammable.
z Store the battery under dry, clean and well ventilated
circumstances with temperatures between 5~25ć. Prevent
sun light irradiation. Keep the battery 2m away from a heat
source.
z Never reverse and put the battery horizontally. Prevent it
from being damaged by too much pressure.
z The battery will be affected by high temperature. The
storage life of a battery is 6 months under room temperature
without charging. If over 6 months, please charge before
use.
z Pay attention to the labels on equipment before installation
to prevent accidents.
z Coat vaseline on the poles to prevent erosion. The wire
connections should be firm and credible. Never hammer the
wire pole which may cause the leak of vitriol.
z Connect the positive pole of the storage battery with the
negative pole of the machine first, and then connect the
negative pole of the storage battery with the positive pole of
the machine.
z Put the battery on the frame with upside fixing method or
downside fixing method to prevent destruction caused by
loosening. Tighten the battery cover.
z There is an indicator on the cover of the battery. The green
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light means it can be used, the black light means it should be

charged, and the white light means it should be replaced.
Replace with a new battery after the white light indicator.
z Routinely recharge the battery if the battery lacks electric
power during use to prevent the capability of battery sulfate
going down.
z Used battery should be charged every 3 to 6 months
(depending on the indicator) if it is not removed from the
machine and kept in a dry and ventilated place for a long
time (usually over 15 days).
8.17 Charging of Battery

Explosion may occur if the storage batteries are charged in the
wrong way. So follow the storage battery instructions in this user
manual. Do as follows:
z Charge with constant voltage is recommended:
¾ Complementary charge: charge 16 hours at 16.0 Voltage
(max current is less than 25A)
¾ Normal charge: charge 24 hours at 16.0 Voltage (max
current is less than 25A).
z Remove the battery before charging. Charge it at a
ventilated place. Take the battery cover down so that the
hydrogen can be spread and prevent explosion.
z Connect the positive pole of the charging machine with the
negative pole of the storage battery, and then connect the
negative pole of the charging machine with the positive pole
of the storage battery. Never reverse.
z Examine the vent of the battery to prevent blockage,
otherwise it may explode.
z Lower the charging voltage or current if the electrolytes are
over 45ć to prevent spurt out of electrolytes due to high
temperatures.
z Never overcharge during use or charging to prevent early
invalidation due to water loss, grid increasing and diachylon
dropping.
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z When charging is complete, turn off the charger.

Overcharging will result in the following:
Battery is overheating.
Reduce the amount of electrolyte.
Electrode plate is damaged.
z Check the battery electrolyte level and measure the
proportion of it, do not touch the battery cables.
8.18 Starting with Transforming Cable Method
The wrong connection of voltage-raising cable may lead to fire,
so please do as follows:
z Two operators are needed to start voltage-raising start (one
sits on the operator seat).
z Two machines are not allowed to touch when one is starting.
z Turn off all the starting switches of the normal machine and
the broken machine when connecting the voltage-raising
cable.
z Connect the positive () cable first when the voltage-raising
cable is connected. Cut off the negative or ground () cable
first when the voltage-raising cable is removed.
Before the start of the booster cable, pay special attention to:
ƹ Dimension of charging cable and clamp size should fit
with the battery size.
ƹ Capacity of battery of normal vehicle should be in
accordance with started vehicle.
ƹ Check whether the cables and clip are damaged and
corroded.
ƹ Cable and clip should be connected firmly.
z Connect the ground cable to the frame of the broken
machine. Connection should be as far as possible away from
the storage battery.
z Do not let the voltage-raising cables touch each other or let
the clamp touch the machine when the voltage-raising cable
is removed.
8.19 Maintenance and Storage of Tires

8.19.1 Maintenance of Tires
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z Explosion of a tire can push the parts, such as tire, rim and
driving axle, as far as 500m or more. The explosion and the
particles can lead to severe injury, even death, so please
keep the pressure of the tire at the normal level. Inflation
pressure should not surpass the standing value. The inflation
pressure : front .wheel 0.43f0.01 Mpaˈrear wheel 0.22f
0.01 MpaǄ
z Driving at high speeds increases the temperature and the
pressure. Never try to reduce the pressure, but reduce the
speed to cool the tire. Continuous driving at high speed can
lead to over heating and tire explosion.
z Stand at the back of the tire, and stand as far as possible
away from the tire when adjusting the pressure of the tire.
z Avoid overload, the proper load: rated load of loader is 1.8t
and rated road of excavator is 0.3t.
z Check the tire and rim every day for cracks or bubbles.
Never operate in a low pressure condition.
z Check that the bolt and nut of the rim are in place. Check
whether the torque of the nut satisfies the suggested value of
the factory.
z Never stand in the front or the rear of the rolling direction
of the tire. Check the tire from the side. If disassembling one
tire lock the other tires.
z Take care when welding near a tire, which can cause
explosion of the tire.
z Only a trained person with a professional license can repair
a tire and rim using specific tools and following the proper
steps.
z If you find the following phenomena, replace new tires for
safety reasons,
The sidewall of the tire is distorted or tire is badly worn.
Tire is excessively worn, and the surrounding tire layer
(excluding cushion layer) is exposed for more than a
quarter round of circle.
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Damage of tire layer is more than 1/3 of the wheel

width.
The tire has been layered.
Radial cracks extend to the tire layer.
Deformation or wear of the tire is so severe that it can
not be reused
z Use the uniform tire with the same standard and same
flower pattern for replacement. The specifications are on the
tire rim.
8.19.2 Storage of Tires
z It is the basic rule that tires should be stored in a warehouse.
No one can enter without permission. Put a fence around
and hang a “No Entering” sign if the tires are stored outside
the warehouse.
z Store the tires in a dry and clean place. Water can oxidize a
tire, and dirt and oil can erode a tire. No light, heat
insulation or ventilation are needed for storage. Cover the
tires with a canvas, plastic or other anti-dust cloth. The
wrong storage method can greatly reduce the quality and life
of tires.
z Stand the tire on level ground and use a wedge to lock it to
prevent it falling down. The quality may be reduced if the
tire is laid on its side. The tire should be rotated (90e) once
per month at least.
z Please stand aside if a tire starts to fall down. Never try to
hold a tire since the tires for engineering mechanisms are
generally very heavy, and you may be seriously hurt.
8.20. Deal with hazardous materials
In case of pollution, please follow the next procedures:
Do not
pour the waste oil into water and rivers.
z Contain the drained oil with container and do not pour the
oil on the ground.
z Please observe the relative laws and regulations when
dealing with hazardous material, such as lubricant, fuel,
coolant, resolution, filter, battery and other material.
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9 SAFETY TRANSPORTATION
9.1 Load and unload the Machine
z The danger always occurs when loading and unloading the

machine. So keep the engine run at low speed during
loading and unloading the machine.
z Load and unload the machine on level ground and remain a
safe distance away from the road.
z Ensure the tires well during loading and unloading the
machine and make sure it will not move. Put a cushion
under the plate.
z Slope boards should be strong enough with sufficient length
and width to form a safe loading/ unloading slope. The
angle between the ground and the slope should not be larger
than 15e. Distance between boards should be adapted to
the wheel base of the machine.
z Make sure the boards are fixed firmly and height of the two
sides of the board should be consistent.
z Keep the board surface clean, without lubricant, oil, ice and
loose materials. Clean the dirt on the tires.
z Never turn around on the slope board. If it is necessary, turn
outside the board to adjust and then drive back.
z Lock the steering mechanism after assembly, wedge the tires
and tie the machine tightly with cords. Tie the machine with
ropes by defined transportation point.
Note: If the swing lock does not lock, you have to fix the bucket
with a rope on the trailer. If there is no bucket, fix the bucket
head on the trailer.
z Check whether the total height of compliance is accordance
with the requirements after loading. If necessary, please
adjust it.
z Turn off the engine, fixe cab, and cover the exhaust pipe.
z Put the blocks before and after all tires, fix the machine with
chains to the trailer, and the fixed points refer to the whole
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logo.
z Measure the maximum height of the machine from the
ground. If driver knows the required height, and he can
drive away.
9.2 Transportation on the Ground

z When transporting the backhoe loader, the direction of
bucket is consistent with the driving direction of the vehicle.
z Obey the rules about weight, height, width and length
prescribed by national and local laws for transporting the
machine using a tow truck. Obey the traffic rules.
z Ensure the weight, height, width and length of machine
regulation before deciding the transport routine.
z Ensure the allowed limit of weight bearing when passing
bridges or private buildings. Obey the relative rules when
driving on the public roads.
z The machine may be unloaded when using other
transportation. Please contact with Shandong Lingong
Construction Machinery Co. Ltd. or their accredited
representative.
9.3 Lifting
Use the hook of the front and rear frame to transport the machine
to ship or train.
z Select proper lifting equipment according to the weight of
the backhoe loader, otherwise it is dangerous to surpass the
weight limit.
z Notices for lifting:
Make sure the backhoe loader is in the transporting state.
The front and rear frame should be in the middle
position. Lock the machine using the lock bar to prevent
rotation of the front and rear frame during lifting.
All the control levers should be in the middle position.
Stop the engine, lock all the equipment with keys and
then remove the keys.
No one is allowed to stay in the operator cab.
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Loader
Never lift the machine with steel wire by connecting the

two hooks on the front frame.
It is allowed to lift the machine with 4 same steel wires
(no shorter than 7m).
Keep the machine horizontal during lifting.
Prevent damage to hood, operator cab, and hydraulic
pipes.
No person or car is allowed to pass under the machine
during lifting.
Draw back the lock bar to turn the machine after lifting.
z Connect the turning equipment using the lock bar after
lifting onto the ship (train), wedge the tire and bind the
machine tightly to prevent movement during transportation.
9.4Storing
If the machine is not used for some time, store it properly to
prevent the machine from degradation.
Storing steps:
ƽ Clean the machine completely before storing it, and
remove the corrosion products.
ƽ Fuel tank should be filled with oil to prevent
condensation water.
Park the machine on a firm and level surface, and drive it
into the warehouse or shed at best, to prevent exposure to
the sun and rain. If the vehicle has to be stored open, park it
concrete floor and cover it with canvas, and park it on the
dry and flat ground.
ƽ Turn off the engine, retract all the cylinders, and place
the attachment on the ground. Open the cover of hydraulic
tank and move the shift lever to relieve the residual pressure
in all hydraulic circuits.
ƽ All the exposed cylinder rods should be suitably coated
with oil or petroleum jelly.
ƽ Check the condition of the oil level, or replace it if
necessary.
56
ƽ Remove the negative battery and cover it, or detach the

battery from the vehicle and store it separately.
ƽ Check the tire pressure and adjust it if necessary.
ƽ Check the wear of machine or damaged parts, and
replace them if necessary.
ƽ Rotate the wheel a regularly to prevent deformation of
the tire.
ƽ Place bucket of loader on the floor, set control levers on
neutral position, pull the parking brake lever and lock the
cab door.
ƽ If the storage time is too longer, clean the backhoe
loaders, fill all the holes with grease once, and coat
unpainted metal surface on the machine with anti-rust oil.
Start it every month to run the engine at low speed for 10 to
15 minutes, which will allow the moving parts and a part of
the surface coated with lubricant, but also charge the battery.
Ƹ
NOTE: After long-term storage (more than l00 days)
backhoe loaders shall be sealed before use from the
following provisions:
ƹ Clear the anti-rust oil on all the surface;
ƹ Install a fully charged battery, and adjust the fan belt;
ƹ Fill the fuel and water according to regulations, check
lubricant capacity and quality in the engine oil pan,
transmission, drive axle;
ƹ Wipe the grease on the piston rod of the hydraulic
cylinder.
ƹ Fill all lubrication points with grease.
ƹStart it according to the provisions of the preparatory
work and trial.
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CHAPTER III
OPERATION AND
APPLICATION
1 BE FAMILIAR WITH MACHINE

Before the machine is started, sit on the seat to familiarize
yourself with the layout of the cab. Understand every control
levers, switches, meters, buttons and pedals with the help of this
chapter. Do not guess. If you have questions, please refer to
SDLG dealers.
The driver must always pay attention to all the circumstances
outside the cab. Safety is always the most important aspect for
using SDLG Backhoe Loader.
When you are familiar with the control levers, gauges and
switches, you should begin to use them. Practice driving in the
open site and come to feel the feelings to operate the machine
and the levers.
Finally, the process of learning and practicing should be not too
fast. And before carrying out the operation officially, make sure
that you understand the operation instructions of this chapter.
Remember that
- Be careful!
- Must be vigilant!
- Must be safe!
58
1.1 Control Systems and Gauges
Fig.3-1 General view of gauge panel

1 Front indication Lights Component 2 Steering wheel
3.Multfunction steering lever switch 4 Speed control lever 5
Accelerator pedal 6 Parking brake lever 7 Loading device
control lever 8 Seat 9. Brake pedal of loader end 10 Engine hood
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switch 11 Direction control lever 12 Gauge panel 13. Outrigger

control lever (left/right) 14.Handy Accelerator lever 15. Air
condition penal 16. Start switch 17.Dange indication lamp 18.
Cigarette lighter 19 Rocker plate switch 20. Operation levers of
excavating device( Left and right) 21. Accelerator pedal of
excavator end
1.2 Introduction of Gauges & Controls
1.2.1 Vehicle Gauges and Lights
1.Left indicator lamp 2. Engine speed gauge 3.Top indicator

lamp 4 Right indicator lamp 5Engine water temperature gauge 6.
Working timer 7 Fuel level guage 8. Transmission oil
temperature gauge
z Left indicator lamp assembly
Brake low pressure alarm lamp: When the brake pressure is
lower than 0.4 MPa, this lamp will be on.
Low fuel level indicator lamp: If the fuel level is too low, this
lamp will be on and the buzzer will ring.
Safety belt indicator lamp: If the safety belt is not tied, this
lamp will be on to remind the driver for spare one.
Parking Brake indicator lamp: When the brake air pressure is

normal, pull up the parking brake operation level to brake, this
lamp will be on; push down the parking brake operation level to
60
release brake, this lamp will be off; When the brake air pressure
is too low, this lamp will be on.
Safety lock indicator lamp: This machine will not use it.
Long beam indicator lamp: This machine will not use it.
Shift state indicator lamp: This machine will not use it.
z Engine speed gauge

It shows the engine speed.
z Top indicator lamp assembly
It shows the engine speed.
Central warning indicator lamp: Before starting, fuel pressure
and charging indicator lamp is on, this lamp will not alarm. If
other malfunctions happen, this lamp flashes.
Steering switch: This machine will not use it.
z Right Indicator lamp assembly
Low fuel pressure alarming lamp: Turn on the starting switch
and this lamp will be on; After the engine is started, this lamp
will be off. Otherwise, that means the lubricant level is too low
or the lubrication system breaks, should stop the engine and
check it.
Charging indicator lamp: Turn on the starting switch and this
lamp will be on; After the engine is started, this lamp will be off.
Otherwise, that means the charging system of battery breaks and
check and repair it.
High coolant temperature alarming lamp: If the engine
coolant temperature105 ć , this lamp will be on, Central
warning indicator lamp will flash and the buzzer will ring for
alarming.
In case of this circumstance, please stop the engine and check it
for the reasons.
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Low transmission oil pressure alarming lamp: This machine

will not use it.
Power cut-off indicator lamp: This machine will not use it.
Engine failure indicator lamp: This machine will not use it.
Preheating indicator lamp: If the cool start device is installed,

turn the starting switch on preheating position and this lamp is
on; Otherwise this lamp will be off.
Air filter blocking warning indicator lamp: When the engine

is running, this lamp is on and it means that the air filter is
blocked. Clean or replace it.
Transmission oil filter warning: This machine will not use it.
Fuel coarse filtering indicator light: This machine will not use
it.
Water-oil separator alarm lamp: This machine will not use it.
Mute indicator lamp: Some failure happens and some sound

will alarm; Turn on the mute switch and warning sound will stop
and the indicator lamp will be on.
62
1.2.2 Switches and indicator components

z Front Lights Component (located below the steering
wheel):
1 Steering indicators: When turning on the left and right steering
switch, signal connects with power supply, and the symbol
flashes to indicate the working state of steering indicator.
2 Parking brake indicator: When the parking brake is pulled up,
this lamp will be on to indicate that the machine is in the braking
state. .
3 Long beam indicators: When the long beam of the
combination lamp is working, the indicator light will be on to
indicate the working state of long beam.
z Starting Switch
This switch is used for starting or shutting down the electric
system and the engine.
HEAT Position
This position is used for the engine pre-heating position of
cold-start system. The basic type is not mounted with pre-heat
system, the user can select to install.
OFF Position
Insert or remove the key in this position. Turn the key to
this position to cut off the electric power.
ON Position
This position is used to turn on the electric system. Keep the
key in this position when the engine is running.
START Position
This is the engine-start position. Keep the key at this
position during starting. After the engine has started,
immediately pull out the key, or it will return to ON position
automatically.
z CD player/Radio control panel(Optional)
The control panel is located on the right part on the cab ceiling,
the operation method refers toǉ CD player/Radio control panel
operation manualǊ.
z Gauge penal tilt angle adjustment handle
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Release this handle, adjust the inclination of the panel, and

finally lock this handle.
z Rocker switch
Up
1 Short beam switch: This switch is used to turn on and off the
short beam of combination light on the front frame.
2 Headlamp switch: This switch is used to turn on and off front
working lights.
3 Backlight switch: This switch is used to control the backlight
of gauge panel, backlight of rocker plate switch and license light
in order to provide the lighting instructions in night or in dark
situation.
4 Drive mode switch: Press 2WD and the whole machine is at
rear-wheel drive mode; Press 4WD and the whole machine is at
four-wheel drive mode.
5 Outrigger withdrawing indicator (12V): When the outrigger is
retracted to a predetermined position, the proximity switch
installed square steel will turn off after sensoring the internal and
the indicator will be on to indicate the outriggers is retraced to
required place.
6 Mute switch: Press this switch and alarm sounds of buzzer on
instrument panel will be banned.
7 Ceiling light switch: This switch is used to control the warning
lights on top of the cab for flashing.
8 Differential lock switch: Press this switch to lock the rear
wheel differential.
9 Rear wipers switch: It is three shifting switches to control the
64
high and rear speed of rear wiper. When no marking end is

pressed, the wiper stops automatically.
10 Hydraulic locking switch: When no marking end press,
hydraulic locking solenoid valve does not work, self-locking of
hydraulic system keeps the pressure to ensure that the clamping
of lock cylinder; When mark end is pressed, hydraulic locking
solenoid valve begins to work to open hydraulic circuit and
relieve the pressure from hydraulic lock cylinder. Fixture is
relaxed so as to move the working device of excavating end
11. Rear working light switch˖This switch is used to control two
working lamps on the outriggers.
ƽ Multifunction direction lever switch
Steering indicator (right): Pull this lever toward you to indicate
turning right. After the completion, turn off this indicator. This
function can be achieved only when the starter switch is in
position I.
Turn indicator (left and right): Pull this lever backward you to
indicate turning left. After the completion, turn off this indicator.
This function can be achieved only when the starter switch is in
position I.
Windshield wiper: Rotate the rod sleeve to control the starting
and stopping of windshield wiper.
When the switch is turned off, the wiper will automatically stop.
Window washer: Press this button to the direction of the steering
wheel and it begins to work. This function can be achieved only
when the starter switch is in position I.
Headlight flashing: lift up this lever and headlight begins to flash.
This function can be achieved only when the starter switch is in
position I.
Headlight/ main light: Press this lever for long beam lights and
the middle position for short beam. This function can be
achieved only when opening side lights / headlights.
ƽ Cigarette lighter
Press his switch and it will automatically reset within a few
seconds. It usually stay on standby.
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ƽ The hazard warning lights

Press this switch to turn on the hazard warning lights. Central
alarm indicator on the dashboard with the outside warning lights
flash simultaneously.
z Top Lamp Switch:
This switch is in the right front on the top of cab, pressed the
bottom of the switch, ceiling light is on; press the top of the
switch, ceiling light goes out.
Note: When traveling, be sure to turn off the ceiling light.
z Power Switch
The switch locates on the left side of rear frame. The power of
the whole vehicle is shut off when the switch turns to the ‘ ’
position; The power of the whole vehicle is turn on when the
switch turns to the ‘ ’ position. Please shut the power switch if
park the vehicle for a long time.
1.2.3 Steering Wheel
The steering wheel and steering unit are connected. Turning the
steering wheel clockwise, the machine turns right; turning the
steering wheel anticlockwise, the machine turns left.
The features are listed below:
z The rotation angles of the steering wheel and the machine
are not equal. If the steering wheel is continuously turned;
the machine rotation angle will increase until at the needed
position.
z The faster the steering wheel turns, the faster the machine
turns.
z The steering wheel will not automatically come back after
turning, the turning angle of the machine will be kept. After
finishing turning the machine, turn the steering wheel in the
reverse direction to keep the machine moving in a straight
direction.
1.2.4 Control Levers and Pedals
z Shifting Control Lever
There are two shifting control levers, divided into the direction
66
control lever and speed control lever. Combination of these two

kinds of control levers forms front4 and rear4 kinds of speed.
Direction lever
Warning
Ƹ
Moving the direction control lever in the process of running,
the casualties may cause about you and others, because the
machine will change the direction suddenly without a warning
to others. Please use this control lever according to correct
procedures recommended.
1 Stop the machine and pull the control lever. Only the control
lever in the neutral position can the engine be started.
2 All gears can be used in the process of moving forward and
backward.
3 Change the direction of travel:
a Press the button on the end of control lever, a horn will be
sounded. Only when the start switch is in the position I, can it
work.
b Stop the machine: to slam the brake pedal.
c Slow down the engine until idle.
d Choose a new direction of travel.
e Release the brake pedal and accelerate.
Flip the handle forward to move forward; Pull the handle back to
move backward; Press the handle inside to ring the horn.
Speed control lever
1 Shift gears according to the shifting diagram. When the
machine is static, ensure that the direction of the lever is in the
neutral position, and the engine is in the state of idling.
2 The machine can be started in any gear, depending on ground
conditions. Shift in the movement of the machine:
a Press transmission cut-off switch A;
b Select new stalls.
c Loosen the transmission cut-off switch A;
d Step on the accumulator pedal with smooth shifting.
ƽ Control lever of loading device
Operation components of this lever is on the right of cab, which
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Loader
is control lever of loading device and third piece control lever.

Control lever of loading device
Moving it forward and backward is to operate the boom and
moving it left and right is to operate the bucket. Button on the
ball head of handle is power cut-off button, press this button to
shut off the power from engine to the transmission, and all
power transfers to the hydraulic pump, used to speed up the
actions of working device.
Operate bucket with three shifts.
Tilt backward: withdrawing bucket.
Neutral: bucket is kept in a certain position.
Tilt forward: unloading.
Operate boom with four shifts.
Lifting: Boom lifting
Neutral: boom remains in a certain position.
Lowering: Lowering the boom.
Floating: Boom moves free in the external force.
Third piece control lever
It is used to control 6-in-1 bucket.
Tilt Forward is used to open 6-in-1 bucket;
Tilt Forward is used to close 6-in-1 bucket.
z Control lever of excavating device
Boom and bucket control lever, and rotary and bucket arm
control lever can operate the excavating device as follows:
z Bucket, boom control lever (With the boom lock button)
Lifting: lifting the boom
Lowering: lowering the boom.
Mining: Bucket digging
Unloading: Bucket unloading
Neutral: Boom and bucket are kept in a certain position.
z Rotation and arm control lever (with horn button)
Turn left: Working device turns left.
Turn right: Working device turns right.
Mining: Arm digging.
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Unloading: Arm unloading.

Neutral: Arm and working device are maintained in a certain
position.
z Brake pedal
1 Press the brake pedal to reduce speed or to park the machine.
Use the brake for downhill to prevent the machine from
speeding up. When pressing the brake, the brake light is on.
Only two brake lights are working properly, can the machine be
operated.
2. The left rear brake is controlled by the left brake pedal, and
the right rear brake is controlled by the right pedal. Two pedals
can be locked together by a steel linkage.
Warning
Ƹ
ƽ When going down the slope, it is prohibited to turn off the
engine. Be sure to use the brake pedal.
ƽ If not necessary, do not repeatedly use the brake pedal.
ƽ If the brake pedal lock lever is not locked according to the
requirements, it may cause injury or death to you and to others.
If you step only one brake, the machine may be suddenly
deflected out of control.
3 When running on the road with any gear, brake pedal should
be working together.
4 Only when driving on the working site at first and second
shifting, can the brake pedals be separated.
ƽ Accelerator pedal
Warning
Ƹ
In the process of running, control speed of engine only with the
accelerator pedal while driving. Do not adjust the speed of
engine by handy throttle when driving.
Press the pedal to increase speed of engine. Release the pedal to
reduce speed of engine. If your feet leave the pedal, the engine is
idling.
69
Loader
ƽ Handy throttle lever

Warning
Ƹ
In the process of running, control speed of engine only with the
accelerator pedal while driving. Do not adjust the speed of
engine by handy throttle when driving.
Flip the lever to raise or lower the speed of engine. Press the
accelerator pedal to the end, and throttle will return back to the
idle position.
ƽ Parking brake lever
1 before leaving the machine, pull up the control lever to brake
the machine.
Note: When using the parking brake, transmission automatically
cut off.
Warning
Ƹ
In addition to the emergency, be sure not to use the parking
brake when the machine is running or brake efficiency will
drop. In any case, use parking brake for the emergency, until
the new brake pads are replaced in case of emergency.
3 When using the parking brake, pull up the control lever
(vertical position). Check the indicator light is on.
4. Release the parking brake, and hold the unlock handle, lower
the control lever down in the end (horizontal position). Check
the indicator light should be put out.
1.2.5 Boom lock and swing lock
When the machine is running at highway, it is recommended to
lock the boom lock and swing lock firmly.
Warning
Ƹ
z Do not try to install or remove the swing lock pin in the
cab, when the body may touch the control lever and result
in serious personal injury or death.
z Pulling the operation lever from outside the cab will result
in serious personal injury or death. Operator must sit
properly in the cab, before using the control lever.
70
z When two people carry out the operation, make sure the
one to use the control lever is a qualified operator. Using
the control lever incorrectly or operating it with excessive
force will cause the injury or death of another person,
It is recommended to lock the swing lock before lock the boom
lock.
Boom Lock
Check whether the boom lock is fully locked and boom is fixed
daily.
Locking the boom lock
1 Mining end is placed in the rear of the machine, and in a
straight line with the machine, and lower the boom (the bucket)
on the ground.
2 Press the boom lock button, ensure that the boom lock B is
lifted to the highest position.
3 Retract the boom cylinder (to lift the boom).
4 Loosen the boom lock button to lower the boom lock B, to
ensure that the lock block is completely stuck in the boss of
boom.
5 Lower the boom a little in order to lock the boom lock.
Open the boom lock
1 Lift the boom in order to open the lock.
2 Press the boom lock button to open the boom lock B.
Swing lock
Locking swing lock
1 Rotate the bucket to a desired location, to ensure that the hole
C (on the middle column) aligns with hole D (frame), and turn
off the engine.
2 Remove swing lock pin A from the stowed position and put it
into a aligned hole.
Open the swing lock
1 Turn off the engine.
2 Remove the pin and put it in place.
1.2.6 Outrigger control lever
Rod operation
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Loader
Warning
Ƹ
z Lower the outriggers, bystanders may be probed, obstacles
will be crushed under the outriggers, bystanders may be
probed, and obstacles will be crushed under outriggers. So
before lowering the outriggers, ensure that others away
from the machine. And at the same time you want to check
whether there are obstacles below the outriggers.
z When adjusting the outriggers, operator must sit on the seat
in the cab. Do not operate the outriggers from outside the
cab legs, otherwise the machine moves and you may be
crushed.
z When using the mining end, outriggers must be lowered, or
the machine is severely shaking. Each outrigger has its own
separate control lever, which can be individually operated.
z Put all the outriggers down, to keep the machine level, and
to reduce the bearing weight of rear wheels for each
outrigger. Loading bucket and legs should be used at the
same time, to keep the machine level
Before running, raise two legs radically.
Lifting outriggers
To enhance the two outriggers, push up the left / right outrigger
control lever.
Lower the outriggers
To lower the two outriggers, pull down the left / right outrigger
control lever.
Sometimes one or both ends of the outriggers and the cylinder
are needed to fully extend, in order to maintain the level of the
machine on steep slopes.
In these cases, it may be necessary to use boom to support
downward so that the outrigger is fully extended. In this case,
lifting the loading bucket off the ground would also help.
1.2.7 Usage of telescoping bucket arm
Telescoping bucket arm allows you to excavate (or unload) from
(or to) a further position. Before using this function, make sure
72
the locking status of the bucket arm is removed.

Lower the bucket to solid and level ground, relocate the
retaining pin of the bucket arm. Here is how:
Pull the pin locking clip E out.
Set the pin to the second lockhole by pulling it up.
Insert the pin locking clip E to the hole shown in figure B.
Before operating the telescoping bucket arm, you should lift the
bucket off the ground.
Use pedal C to extend the arm to desired length or depth. Extend
or retract the arm D according to the requirements of the
unloading,.
When the arm is fully extended, you should take the following
precautions. Otherwise, the machine will become unstable, or be
damaged.
Make sure the loader is within the maximum load capacity when
the arm is fully extended.
When lateral sway the loader (This method can only be used for
lateral swaying the machine), be careful during turning. Turn
slowly to avoid instability of the machine. For the same reason,
try to avoid unloading to the downhill direction as far as
possible.
Never extend or retract the arm when the loader is excavating.
Ƹ
! WARMING
Be sure to retract the buckte arm completely when
the arm is not in use or when there are other
auxiliary appliances in use besides the bucket.
When not in use, you must retract the telescoping bucket arm
and lock it. Here is how:
Retract the arm completely.
Pull the pin locking clip E out.
Push the retaining pin downward until it gets to the bottom end.
Insert the pin locking clip E to the hole shown in figure A.
1.2.8 Cab door
Cab door switch
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Loader
To open the cab door from outside, use the key to unlock it and
pull the handle to open it. With the help of opener, it will bounce
off the cab door and keep the door open.
To open it from inside, pull the door, so as to automatically lock
it.
Side window switch
To open the side windows, lock E is needed. Push the lever C
toward the front of the machine, and then pull up the lever, and
push the window out to lock it. When closing it, pull up the lever,
and pull the window inside, put down lever C and E to lock it.
The windows can be fully opened and fixed on the door. Open
the window, and then pull slightly lever C forward, so as to take
down the fixed pin on the window frame.
Rotate the windows to the right until the windows rely on the
external part of the door, and the windows were will be lock up
on the door.
To close the window, rotate it and put the lever C back on the pin,
and then close the windows as described above.
Opening and closing Rear window
Warning
Ƹ
ƽ The rear window is very heavy, be careful when lifting. If
necessary, slide the seat toward loading bucket, so there will be
a larger space when lifting of the rear window.
ƽ When lifting the rear window, rear window may hit the
bucket teeth. If the bucket is folded and placed in the rear part.
When the bucket is retracted, it may collide with the bucket
teeth when lifting the rear window.
If the machine is in the folded position, you need to move the
bucket away before closing the rear window.
When opening the rear window, hold down the lock lever A.
Hold the handle firmly to move the windows toward the front of
the machine, until the rear window can’t be opened any more.
Loosen lever A and window is locked in the open position.
Ensure that the window is locked in the correct position.
74
It is proposed to close the rear window before driving.

Note: When you close the window, make sure that the rear
window wiper is not clamped.
1.2.9 Towing hook
For towing, tie the traction rope to the towing hook.
1.2.10 Loading arm safety lever
Installation
Before working under the lifted loading arm, install the safety
lever of the loading arm in accordance with the following
requirements.
Warning
Ƹ
Do not walk or work under the rising equipment, unless it has
the support of equipment. If the device is only supported by the
hydraulic equipment, you may be hurt due to failure of
hydraulic system or the falling of device when operating the
control lever (Even if the engine is turned off).
1 Empty loading bucket and lift the loading arm to the top
position.
2 Turn off the engine and plug the ignition key.
Warning
Ƹ
If someone inadvertently operates the control lever, you may be
hurt. When you release the safety lever of loading arm, ensure
that no one is near.
3 Loosen the safety lever
a. Pull out the pins on lock ring on both ends of the safety lever,
remove the lock ring.
b. Remove the safety lever from the frame.
4 Install the safety frame.
a. Connect the safety lever with both ends of the fixed pin.
b. Put the locking ring back into the end part of pin and insert
pin into the hole.
5 Make the safety lever take in effect.
a. To prevent the falling of loading arm from hurting your
fingers, the loading arm should be carefully controlled and
place it carefully on the support lever.
75
Loader
b. Operate loading boom handle to lower the machine slowly

until the safety lever is pulled firmly and immediately stop
the movement of loading arm.
Note: In the process of lowering loading arm, be careful to
operate the control lever. Operate the control lever quite slightly
to make it fall slowly.
Uninstalling
1. Lift the loading arm to the top in order to remove the bearing
weight of safety bar.
2. Turn off the engine, remove the start key.
Warning
Ƹ
If someone inadvertently operates the control lever, you may be
hurt. When you release the safety lever of loading arm, ensure
that no one is near.
3 Remove the safety lever
a. Pull out the pins on lock ring on both ends of the safety lever,
remove the lock ring.
b. Remove the safety lever from pin shaft.
4 Place the safety lever well.
Fix the lock ring on frame with the safety lever.
1.2.11 Air-conditioning
z Overview of panel
ƺ Air-conditioning panel is on the right side of cab.
ƺ Functions of operation components
A. Wind switch: System switch controls the speed of
evaporature fan, it is divided into high, neutral and
low grade and power switch so that to select
proper wind and start/ close air conditioning.
B. New wind change switch: control the wind
actuators and the cycle of inlet wind.
C. Cooling change switch˖rotate it clockwise to open
the cooling system and adjust the wind.
D. New wind starting indicator lamp
E. Cooling start indicator lamp
76
z Operation methods
a)Cooling
Start the engine.Turn on the wind switch. Turn on the
temperature control switch to COOL, and the cooling
indicator lamp is on and the system is in the state of
cooling.
Rotate wind switch to select three modes.
When the temperature is reduced to set temperature,
rotate the cooling starting change switch
counterclockwise until the indicator light 1 goes out and
compressor stops to work, and the indoor temperature is
the set value. When the indoor temperature is above this
temperature, indicator light is on, the compressor starts
automatically and the systeem begins to cool; When the
indoor temperature is below this temperature, indicator
light goes out and the system stops to work.
b)Heating
Turn off the cooling starting change switch before using
it.
Start the engine, and open the hot water valve.
Turn on the wind switch, select the shift and adjust it to
the proper wind.
Note: Turn off the hot water vave when cooling in summer;
Turn off the temperature control switch when heating in winter.
1.2.12 Adjustment of Seat
ᇞ
! WARNING
z When adjusting the cab’s seat, park the machine in a safe place
and stop the engine.
z Adjust the seat before starting operation or replacing the
operator.
z Make sure that you can depress the brake pedal completely
when your back is against the seat backrest.
z Backrest Adjustment
This handle is on the left bottom side of the seat. Pull the
77
Loader
fore-and-aft handle 1 and move the seat forward or backward to

the desired position; And release handle 1 and handle 1 will be
locked automatically.
z Height Adjustment
Pull the handle 2 and 3 on the left bottom side of the seat to
move the seat forward or backward to the desired position; And
release handle 2 and 3 to lock the height of seat.
z Vibration Adjustment
Rotate the button 4 on the left of seat to comfortable position.
z Fore-and-Aft Adjustment
Pull the fore-and-aft handle 5 and move the seat forward or
backward to the desired position; And release handle 5 to lock
the current position of seat.
z Direction Adjustment
Press control lever 6 and rotate the seat 180 e along one
directionˈand the seat is locked in the current position.
1.2.13 Use of Safety Belt (if assembled)
Inertia seat belts with Reel frame
Before using the safety belt, check whether the belts is worn
severely and with enough strength, if necessary, replace it.
ᇞ
! WARNING
The driver should wear a seat belt before operating the machine. If
you do not wear a seatbelt, you may be thrown in the cab or thrown
out of the cab. You must wear a seat belt when using the machine.
Fasten your seat belt before starting the engine.
Tie seat belts
1 Operator should sit properly in the cab, and pull out the seat
belt from the belt rack.
2 Plug A into B and you should know the correct position and
tighten it. Ensure that the belt is not twisted and seat belt should
be over the hips instead of the abdomen.
Note: If the plug A is stuck before inserting into B, pull it out
and tie it again. If you pull it too fast or the machine stops at the
78
tilt, inertia sector may cause the roll holder locking. In this case,
release the seat belt and gently pull it out.
Check whether the seat belt is normal
1. Operator should sit properly in the cab, fasten your seat belts
as described above.
2. Pull the central part of seat belt (as shown at D) and the seat
belt should be "locked".
ᇞ
! WARNING
If seat belt is not "locked" during examination, do not use the
machine. Immediately repair it or replace it.
Release the seat belt
1 Press button C, and pull the plug A from the buckle.
2 Roll the safety belt locking back into the roll rack.
ᇞ
! WARNING
Only when the engine is turned off can the seat belt be loosened.
1.2.14 Open and close of engine cover plate

Open and close
1 Park the machine on a solid and flat ground, pull up the
parking brake, and set the transmission in neutral.
2 Lift the loading arm and fix it with a safety lever, refer to 1.2.9
loading arm safety lever in this chapter. Lower the bucket to the
ground.
ᇞ
! WARNING
Some rotating parts are exposed in the engine. Do not open the
engine cover when the engine is running. Do not use the machine
when the engine hood is open.
3 Turn off the engine and take the start key away.
4.If you open the engine cover, pull the engine cover plate
switch in the cab, and the cover will open automatically with the
gas strut supported.
5 If you close the engine cover, pull down the hood by cable B,
press the cover and make sure that it is locked.
1.2.15 Fuse
79
Loader
Ƹ
NOTICE
z Always be sure to close the startup switch before replacing the

fuse .The fuse is used to protect the wiring and cable from
burning out. If the fuse has become corroded by oxidation, or
the fuse is loose in the fuse holder, please replace the fuse.
z When replacing the fuse, please replace with a fuse of the
same specification.
Circuit protected by the fuse, the fuse is located in the center of
the right side of the machine electrical control box. If the fuse
blows, determine the cause and troubleshooting install a new
standard the correct fuse of the rating.
1.2.16 Rearview Mirror
Rearview mirrors are on the left and right sides outside the cab.
Before starting work, the angle of rearview mirror must be
adjusted for a good view.(Our dealers sells the extinguisher
frame and extinguisher for option.)
2 RUN-IN PERIOD OF NEW MACHINE
A new machine must have a run-in period first to increase the

load step by step from idle; so that each part of the machine can
be have full run-in period for increasing the life of the machine.
Observe the following rules:
z Run the machine in neutral at low-speed for 5 minutes to
preheat the engine.
z Never accelerate the engine suddenly in the process of
preheating.
z Never start, accelerate, turn or brake suddenly except in an
emergency.
z When the backhoe loader is working without a load, the
gearshift should be used from low speed to high speed at
each level accordingly. Turn left, right or brake steadily in
the process of driving.
80
z In the period of run-in, all speeds including forward and

reverse should be adjusted.
z It is better to load bulk materials in the period of run-in. Do
not operate the backhoe loader too hard or too rudely. The
load should be less than 70% of the standard load, and the
speed should be better less than 70% of the maximum speed
limit.
z Pay attention to the lubricating condition; routinely add and
change the lubricant according to rules.
z Pay attention to the temperatures of the gearbox, torque
converter, front and rear frame, rim and brake drum. Once
they are overheating, find the reason and repair it.
z Check the fastening conditions of the bolts and nuts.
Do the following maintenance after 12 hours of run-in time
on the new backhoe loader:
z Check the fastening status of bolts and nuts of all parts, but
especially the bolts of diesel engine cylinder cover,
vent-pipe bolts, front and rear frame bolts, rim bolts,
transmission axle bolts and connection bolts.
z Clean the raw and essential engine oil filter and fuel filter.
z Check the tension status of the belts of fan, electrical
machine and air condition compressor
z Check the capacity of the storage battery electrolyte and its
reserves, and fasten the connect poles.
z Check the oil level of the gearbox. Please refer to 3.6.3
Filling Oil to Gearbox in this chapter.
z Check the seal of the hydraulic system and braking system.
z Check the connection and sensitivity of all control levers.
z Check the temperature and the connections of the circuit
system, the power supply of electrical machine, gauge, light
and lamps and turning signals.
z Open the air storage tank to drain water.
The following maintenance should be done after the run-in
period of new machine:
z Clean the filter at the bottom of the gearbox and the oil
81
Loader
filter cartridge of the torque converter.

z Clean the oil returning filter cartridge of the hydraulic
oil tank.
z Change the engine oil. Please refer to 3.6.1 Fuel
Supplying of Engine in this chapter.
3 Operation
3.1 Notices for Usage

z The diesel must be cleaned and deposited more than 72
hours before it is to be used. The trademark should suit
the rules.
z Transmission oil for the gearbox, torque converter, and
the hydraulic oil for hydraulic system must be clean.
z The backhoe loader must be maintained and lubricated
periodically.
z Put some hot water or vapor in front of the engine for
preheating it. Preheat the engine until 30~40ć before
starting if the environmental temperature is lower than
-5ć.
z It is not needed to stop the machine or step the brake
pedal to shift the gears during driving. When changing
the speed from low to high, release the accelerator a
little and operate shift control lever at the same time,
and step on the accelerator; when changing the speed
from high to low; release the accelerator first and then
change the shift slowly.
z After the boom and bucket are lifted to the required
position, release the control valve lever to the middle
position.
z Change the forward or backward driving direction after
stopping the backhoe loader.
z Full load work is allowed until the water temperature of
the engine is above 60ć and the mobile temperature of
the engine is above 50ć. But the water temperature of
82
the engine should not be over 95ć and the mobile

temperature of the engine should not be over 120ć,
otherwise stop the backhoe loader to cool it.
z Never lift the bucket to the highest position to transport
material. The lower hinge of the lift arm should be
400̚500mm above the ground to ensure stable driving
during the transporting process.
z A diesel engine is used in the machine. The power of
the diesel engine will go down as the altitude,
environmental temperature and relative temperature
goes up. So please pay attention to the environmental
conditions and calculate the real power under the
current environmental condition according to the power
correcting table in Diesel Engine Usage and
Maintenance User Manual.
Ƹ
NOTICE
z Working or moving under the lifted attachment is dangerous.

You may be injured by attachment or involved in the moving
parts
z Before checking, lower the attachment on the ground. If you
are new to this machine, please find an experienced operator to
lower the attachment.
z If no one can help you, learn the manual until you learn how to
lower the attachment. Before checking, ensure to pull the
parking brake lever.
z The engine is flameout at working site when the
machine is working: Pull the control lever back to
neutral position, and then turn the start switch to ON
position and restart the engine. If the engine can be
started normally, it still can continue to work; If the
engine fails, push the control lever to floating position
to lower the working device slowly to the ground. For
residual pressure in the system, you can pull the boom
and the bucket handles back and forth about 10 times
83
Loader
until the residual pressure inside has been drained

radically.
3.2 Starting
3.2.1 Check before Starting
3.2.1.1 Checks before entering the cab
Whenever you leave the machine and then return, no matter how
long it should be, check it in accordance with the following
requirements.
All these examinations are associated with the reliability of the
operation of the machine, and some examinations are related to
your safety. Invite the maintenance engineer to check and
eliminate any failure.
z Clean inspection
1) Clean the windows, lights and mirrors.
2) Remove the dirt and debris, especially that near the
moving rods, cylinders, turning point and radiator.
3) Ensure the pedal cab ladder and handrails clean and dry.
4) Clean all the security tabs. Replace the illegible labels.
z Damage inspection
1) Check for damaged or missing parts.
2) Make sure the bucket in safe, reliable and firm state.
3) Ensure that all of the pivot pins are in the correct position,
and securely installed.
4) Check whether there are cracks or damage on the
windows. Broken glass would block the view of sight.
z Auxiliary materials and tightness inspection
1) Check whether there is oil, fuel and coolant leakage on
the bottom of the machine.
2) Check the fuel in the fuel tank. Refer to 3.6.2 Filling
Fuel to Fuel Tank, in this chapter.
3) Check the hydraulic oil in hydraulic oil tank. Refer to
3.6.5 Filling Oil to Hydraulic Tank, in this chapter.
4) Check the engine oil in the engine oil pan. Refer to
3.6.1 Fuel Supplying of Engine in this chapter.
84
5) Open the water tank cover to check the water level in

the water tank.
6) Check the seal ability of the oil pipe, water pipe, air
pipe and other parts.
7) Check the sealing of the hydraulic pipes and the
surrounding pipes.
8) Check the wire connection of the storage battery.
z Tire inspection
Ƹ
NOTICE
Explosion of tire may cause injury or death. Please do not use

damaged or excessively worn tires.
1) Check the pressure of the tire to see whether it is
normal. Please refer to CHAPTER II 8.1
Performance.
2) Check whether there is a cut rubber thread or sharp
object punctured. Do not use the machine for tire
damage.
z Check the engine hood, hydraulic tank cove and fuel tank
cover
1) Ensure that the hood hooks is hanged firmly.
2) Make sure the hydraulic oil and fuel filling port
covers are closed firmly and tightened.
3.2.1.2 Inspection after going into the cab
1) Remove the oil on the pedals, control levers and the
steering wheel and check whether the control lever is
flexible and placed on neutral position;
2) Make sure your hands and shoes clean and dry.
Ƹ
NOTICE
Objects that are not fixed firmly may fall to cause injury or rolling
on the ground. You may be knocked unconscious by falling objects,
control lever may be stuck and other problems like these. If such
things happen, you will lose control of the machine
3) Clear or fix the objects that are not fixed in the cab,
85
Loader
such as: lunch boxes, tools, etc..

4) Check whether the ROPS / FOPS is damaged. Please
contact with the SDLG Dealers to repair or replace the
damaged ones. Ensure that all fasteners are in place and
correctly fastened.
5) Check whether the seat belt and the belt fixers is
damaged or worn excessively; Please replace the belt if
the safety belt is damaged or worn or after accidents.
Check the bolts of the seat belt is not damaged and
fixed firmly. Replace the safety belt every three years.
6) Check whether the lights, warning lights, horn, turn
signals, all the switches, indicator light, danger warning
lights, windshield washer, wiper, and indicator lamps on
the gauge panel are working properly.
7) Adjust the position of seat to sit comfortably. Please
refer to 1.2.11 Adjustment of Cab’s Seat, in this chapter.
8) Adjust the rear-view mirror to the rear of the machine,
to ensure a good view after the operators sit in the cab.
9) Fasten your safety belts. Be ready to start the
machine.
3.2.2 Starting the engine
Notes for starting engine:
z Make sure all the control levers are in the neutral position
before starting; make sure the gear control lever is in neutral
position, and put the switch in its original position.
z Step on the accelerator slowly when starting to prevent
breaking parts.
z Follow the correct starting steps to start the engine.
z Refer toǉ Operation and Maintenance Manual ---Diesel
Engine Ǌto get other operations of diesel engines.
Steps of starting engine:
z Put the shifting control lever to the neutral position
z Turn the start key clockwise to the ON position. Connect
the power switch and ring the horn.
86
z Turn the starting key to the ON position. Connect the power

switch, and press the accelerator slowly. Then turn to the
START position. After releasing the starting key, it will go
back to the ON position automatically. The starting time is
not more than 5~10 seconds, (the engine starting effort not
be more than 15 seconds).
z Try again if the machine does not start the first time. But the
alternation time should be more than 1 minute. If the engine
does not start after these tries, please check the machine and
solve the problem.
3.2.3 After Starting Engine
z After starting the engine, it should not be operated for
working immediately and step the accelerator pedal slightly,
to make the engine run at middle sped without loads for
about 5 minutes.
z Lower the speed of the engine, and examine the reason if
engine oil pressure gauge is not in the normal position in
more than 10 seconds. After that, start again, otherwise there
may be some problem.
z When the engine oil pressure does not reach the designated
value, the high running speed of the engine will induce a
high temperature and the turbo charger may be broken.
z Use the working equipment control levers to let the
preheated hydraulic oil circle in hydraulic tank and pipes, so
that way the hydraulic parts can warm quickly.
z Keep the engine at an idle speed for several minutes to
realize the full lubrication (such as turbocharger) after
starting. Increase the speed to 1000~1200r/min gradually,
and then enter the partial load running status. Pay attention
to the value of the gauge.
z Do not let the engine run at high speed or low speed more
than 20 minutes in the idle status.
z If the engine has to run at idle status, the machine should be
loaded from time to time or the engine should run at the
middle speed.
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z In cold climates to warm up the hydraulic oil, the operation

is as follows:
In the process of warm-up, firstly check whether the rotation of
engine is stable. Push the bucket control handle back and forth to
preheat hydraulic oil, and the unloading time should be within
10 seconds in the position of retracting the bucket and the
unloading. With this operation, the hydraulic oil will reach
working pressure and the hydraulic fluid is preheated rapidly.
After preheating, check the gauges. If some is abnormal, do
remove them. Keep the engine run at middle speed until the
engine coolant temperature gauge, converter oil pressure gauge
and barometer instructions are all within the green zone.
z Check the color, sound and vibration of exhaust gas without
abnormal. If some are abnormal, remove them.
3.3 Running
3.3.1 Driving
Driving the machine on the road or on the site should usually
adhere to local regulations and safety requirements about the
driving position. The next few pages about driving position on
the road and on the site put forward some suggestions to help
you meet these requirements, but it itself is not applicable law.
No matter you travel on the road or on the site, there are two
possible driving positions:
1. "Folded" position, namely place the excavating end on the
rear of the machine.
2 Intermediate projection position, namely excavating end is
located in an intermediate position, and projecting from the
The correct position depends on the model of the machine and
attachments that are equipped with.
Attachments of Excavating end
Before driving on the highway, it is recommended that you
remove all excavation attachments. However, if the machine has
been installed with attachments on the highway, the
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requirements should be complied with the requirements in

folded driving position "and" Intermediate projection position.
Folded driving position
1. Total width after folding of excavating end must not exceed
2.5m, if any part is beyond the machine frame, do mark them
with red and white stripes to warn the existed danger.
2. Boom lock and swing lock must be securely locked.
3. In some regions, it is necessary to install the bucket loading
cylinder safety lever.
4. Attachments should not exceed the rear of the machine more
than 1m. If the exceeded parts are greater than 1m, do install
after the rear board or rear light. If the attachments are
removed, the linkage should be fixed.
5. Ensure the stability of the vehicle.
6. Rear parking lamp / tail lamp/ indicator (on both sides)
should be clearly visible from the rear of the machine.
7. Do use hydraulic clamping.
Intermediate projection position
1. Attachments should not affect the stability. For example: the
front axle must bear at least 20% of the total weight of the
machine.
2. Excavating end must be placed in the middle of the rear
frame and lock it with hydraulic locker.
3. Boom lock and swing lock must be securely locked.
4. In some regions, it is necessary to install the bucket loading
cylinder safety lever.
5. Do install protection board/ protection light. If the
attachment is removed, tipping lever should be fixed. After
the rear boards / rear light are still installed.
Driving position
No matter driving on the road or on the working site, you should
read "Preparation about the driving". The advice given below is
not necessarily applicable law. Make sure to comply with the
local laws.
Note: The machine without headlights and side lights is
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designed for working in the site. The machine without headlights

and side lights on the road may be illegal.
1. Fix the excavating end, there are two possible positions and
refer to ‘folded driving position "and" Intermediate
projection position.
2. Lock the boom lock and swing lock.
3. If attachment is installed, ensure the safety. For example,
install sharp teeth protection board.
Note: In some areas, it is illegal if you do not install the teeth tip
protection board, so be sure to pay attention to the local laws and
regulations.
4. Ensure that the outriggers are fully raised.
Note: In some areas (ie Germany or Italy), it is required
mandatorily to install the outriggers with locks when driving on
the highway.
5 Check all the light, including warning lights should work
properly and clearly visible. Unless the brake lights work
properly, do not drive the machine.
Test the parking brake lever
Safety Tips: Make sure that all the regular health and safety
measures has been taken before the operation. Comply with all
precautions before operating the machine.
Ƹ
NOTICE
Before testing the parking brake lever, ensure that no one around
the testing site.
1 Start the engine, and lift the attachment up to proper driving
height.
2 Use 4th shift.
3 Step the brake pedal with foot.
4 Select the forward gears.
Ƹ
NOTICE
If machine start walking during the following tests, you should

immediately depresses the brake pedal and reduce engine speed.
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5 Test the brake pedal according to the following steps:

a) Move the parking brake handle forward slowly, just until the
parking brake indicator is off.
b) Slowly loosen brake pedal. If the machine has not yet moved,
step the accelerator pedal to gradually increase the engine speed
to 1500 rev / min. The machine should not move.
c) Test time shall not exceed 20 seconds.
d) Reduce the speed of the engine to idle and select neutral.
e) Pull the parking brake handle lever fully to the end.
6 Lower the attachment, and turn off the engine.
7 If machine moves during the test, adjust it and retest. Please
contact with SDLG Dealer.
If you have any questions about the test procedures or brake
adjustment, contact with SDLG local dealer.
Ƹ
NOTICE
Do not operate the machine if the parking brake lever machine has
some problems.
Ƹ
NOTICE
Unauthorized modification about the axle gear ratio, matching of

machine and size of wheel or tire has adverse effect for the parking
brake lever.
3.3.2 Starting of backhoe loader
Ƹ
NOTICE
z When starting the backhoe loader, check the security situation,

ring the horn before driving to warn that no one should be
approached. There is a blind spot behind the vehicle, so be
very careful when reversing.
z Prior to starting backhoe loaders, be sure to release the parking
brake.
Make sure there is no other person in, on or around the machine

or around to prevent accident. And keep the machine under
control.
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z Raise the boom. Keep the bucket backwards, and keep the
running posture.
z Put the gear control lever at forward I or backward I
position.
z Press the brake pedal; relieve the parking brake handle to
release the brake.
z Release brake pedal, and step on the accelerator pedal
slowly to drive the machine forward or backward.
z Never lift the bucket to the highest position while
transporting material. The lower hinge of the arm working
equipment should be 400̚500mm˄16in̚20in˅ above the
ground to ensure stable driving in the transporting process.
! NOTICE
Ƹ
z Never run at high speed if the machine goes on a
slope or uneven ground.
z Select the proper transmission gears when go down a
slope and never change the gears during that time.
z Never run over speed while driving on a slope, and
use the foot brake pedal to slow the speed.
3.3.3 Gearshift. Changing between Forward and Backward
gear
! NOTICE
Ƹ
When the grader runs at a high speed, don’t change the
speed suddenly. If you want to change it, brake to slow the
grader down and change the speed.
z Press the accelerator properly when shifting gear to avoid
great impact.
z It is best to change the running direction (from forward to
backward or from backward to forward) after stopping the
machine to get the best driver comfort and prolonging the
life of the engine.
z Do not stop and brake the machine to shift gears while
running. Release the accelerator and operate the
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transmission lever at the same time when changing the

speed from low to high and when changing the speed from
high to low, release the accelerator first and then change the
transmission slowly.
3.3.4 Turning
z Turn the steering wheel to the desired direction. The
machine will turn.
z The machine takes the articulated pin at the center. And the
front and rear frames turn by rotating its waist.
3.3.5 Braking
z Never put your foot on the brake pedal unless necessary.
z Never press the brake pedal again and again unless
necessary.
z If the transmission box needs to be in neutral position when
braking, press the brake pedal to cut off the output power of
transmission box. After the brake pedal is relieved, the
machine will return to original shift.
z Never cut off the engine, never set the high/low speed
control lever or fro-and-aft control handle in neutral
position.
Ƹ
WARNING
Never use the parking brake control handle to brake or slow

down the machine while running unless in an emergency.
3.4 Stopping
3.4.1 Steps to Stop
z Reduce the engine speed.
z Release the accelerator, and press the brake pedal to stop the
machine. Put the gear control lever in the neutral position.
z Level the bucket and other work equipment to the ground.
z After the machine is safely stopped, pull the brake valve
manual control handle up or press the parking brake switch
to lock the parking brake in the brake state.
z Stop the machine on the level ground where there is no
danger of stone falling, coasting or flooding. If it is
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necessary to stop the machine on a slope, wedge the wheels

to prevent movement.
3.4.2 Steps to Stop Engine
z In order to keep the lubrication and cooling of turbocharger,
run the engine at idle for 5 minutes to cool all the parts
equally.
z Pull the flameout control soft knob for some time to stop the
engine.
z Turn the key to OFF position. And draw it out and keep in a
safe place.
3.4.3 Leaving Machine
z Use the ladder and handle to climb down facing the machine.
Never jump down.
z If the engine is running, don’t rotate the steering wheel
when you leave from the cab. Pay special attention if the
steering button is installed on the steering wheel.
z Check whether there are particle-likes materials on the
engine. If so, clean them immediately to prevent fire.
z Clean all the flammable materials around the machine to
prevent fire.
z Lock the door and window, and draw the key.
3.4.4 Do the Followings after Daily operation
z Check the fuel level.
z Check the oil level of the engine oil pan and its cleanness. If
the oil level is too high or diluted, find the reasons and solve
them.
z Check the oil pipes, water pipe, gas pipe and other parts for
leaking conditions.
z Check the gearbox, torque converter, steering unit, fixing of
front and rear frame, and sealing conditions. And check
whether there are overheating conditions.
z Check whether the rim bolts, transmission axis bolts and
other pins are loose.
z Check whether the work equipment is in good working
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order.
z Check whether the wheel pressure and outside surface are
normal.
z Add liquid oil to the adding points of work equipment.
z Check the quantity of the brake oil by opening the oil bowl
cover of the brake booster pump.
z Drain the water in the air tank from the water outlet valve.
z Clean the outside surface of machine and the inside of the
bucket.
3.5 Operations
3.5.1 Preparation to Work
Clean the working area, and fill-up any hollow spaces.
Clear away the sharp stones and roadblocks that may break the
wheels and operation.
3.5.2 Operation Modes
! Notice
ᇞ
When the backhoe loader is excavating or
loading,make sure it face forwards.
3.5.2.1 Operation of loader

(1) Loading Operation
z Work together with a truck which can help improve working
efficiency especially for long distance transportation.
z When working together, the backhoe loader digs the
material and the truck transports and unloads the material:
There are generally two loading and unloading ways:
z Cross Loading:
The backhoe loader faces the material, then it moves
backward after digging a full load and lets the auto-unload
truck move into the position between material and the
backhoe loader. This method costs the minimum time and
can reduce the cycle time most effectively.
z “V” Shape Loading:
The auto-unload truck is fixed and forms almost a 60°angle
with the backward direction of the backhoe loader. After
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digging, the backhoe loader moves backward and turns the

designated degree and moves forward to the truck.
The smaller the backhoe loader work angle is, the more
efficient the work is.
(2) Digging Operation
Digging Piled Soil or Blasted Rock
When digging piled soil or blasted rock, the backhoe loader
should face the material and do as follows:
z If the bucket must be lowered while driving the machine
forward, stop the machine when the bucket is about 30cm
above from the ground, and then lower it slowly.
If the bucket hits the ground, the front tires will leave the ground
and the tires will slip.
z The operator must slow the speed immediately when the
machine reaches the material pile. Simultaneously step on
the accelerator pedal, and enter the material pile with the
bucket.
z Keep the bucket horizontal when loading the stockpile, but
keep the dumping angle down when loading the blasted rock.
Notice:
Do not let the blasted rock go under the bucket which will make
the front tires leave from the ground and slip. Try to hold the
load in the center of the bucket; otherwise, if the load is on one
side of the bucket, it will be unbalanced.
z Raise the lift arm to prevent the bucket from inserting too
deeply while thrusting the bucket into the material. The tires
will bring ample traction by raising the lift arm.
z If enough material is loaded into the bucket, operate the
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working equipment control lever to take back the bucket in

order to load it fully.
Remark:
If the shovel edge moves up and down when thrusting material
into the bucket or when digging, the front tires will leave the
ground and slip.
z If there is too much material loaded into the bucket, the
bucket must be dumped and titled quickly to remove the
excessive load so as to prevent the material from dispersing
during transportation.
Digging and Shoveling Material on Flat Ground
Lightly set the bucket edge leaning on the ground (see
picture) when digging and shoveling material on flat ground.
Be careful not to fasten the load to one side which will
cause unbalance. This operation should be carried out
carefully in gearĉ.
z Lightly set the bucket edge facing down.
z When driving the machine forward, operate the working
equipment control lever to let the lift arm lower down to the
proper position so that it can pick up a thin layer of the
surface each time when excavating the soil.
z When driving the machine forward, shift the working
equipment control lever backward and forward slightly to
reduce the resistance.
Ƹ
NOTICE
Keep the two sides of the bucket cutting into the material
equally to prevent only a single side working. Face the
backhoe loader forward and never let an angle exist between
the front and rear frame.
(3) Carrying Operation
The backhoe loader must be used without a truck under the
following conditions:
z The ground is too soft and not level, and the truck can not
be used.
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Loader
z When the transportation distance is within 500 meters, it is

not economical to use a truck.
z The transportation driving speed is determined by the road
condition.
z In order to get good visibility and stability, the bucket
should be turned to its upper limit location(bucket lift-arm
touch the upper limited block) and keep the lower pin
connection point of lift-arm at the transportation position
(400~500mm above the ground).
(4) Dumping Operation
z When dumping material on to trucks or into freight yards,
raise the lift-arm to the position (forward tilt to the
maximum position) where the bucket does not touch the
carriage or material pole. And operate working equipment
control lever to tilt the bucket forward to dump. Part or all
of the material can be dumped by the lever control. Act
slowly and gently during dumping to prevent the bucket
from striking the ground.
z If the material sticks onto the bucket, move the working
equipment control lever cyclically to allow the bucket to tilt
forward or backward to shake down the material.
z After dumping, use the bucket to level equipment (if
assembled). Rear tilt bucket to level position, and operate
the working equipment control handle to allow the lift arm
to lower to prepare for next operation.
(5) Pushing Operation
Level the bucket to the ground, and push the accelerator to move
forward. If there is blockage during moving, raise the lift arm a
little and move forward continuously. When operating the lift
arm to lift or lower, operate the control lever between lifting and
lowering operation. Never use the lever at the raising or
lowering position to ensure pushing the bucket smoothly.
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Ƹ
NOTICE
Watch the torque converter oil temperature gauge all the

time during a pushing operation. If the temperature is too
high, stop the machine to let it cool down and then continue
to work.
(6) Leveling Operation
z Fill the bucket with material and retreat the backhoe loader
to sprinkle the material on the ground.
z Keep the blade touch the ground and level the ground with
the back of bucket.
z Fill the bucket with a little scrap, set boom in the state of
floating, place the bucket on the ground horizontally.
z Level the ground by moving the vehicle back.
(7) Scraping Operation
z Tilt the bucket to let the blade touch the ground.
z For hard ground, put the lift arm control lever in the float
position; for soft ground, put the lift arm control lever in the
neutral position.
z Use reverse gear to strike the ground with blade.
(8) Towing Operation
Only in the case without other options can the machine be towed.
Remember towing the machine may cause further damage to the
machine. Repair the machine as far as possible in the failure
location. If the machine has to be towed, please follow the
"CAUTION" and "WARNING" and take the following
approaches.
z If possible, the engine of the towed machine should keep the
engine running to ensure braking and turning is possible.
z If the towed machine engine can’t start, or the pressure to
relieve the brake can’t be get due to some reasons, you can
loosen it by mechanical method, such as to disassemble the
front and rear transmission axle. If the machine can’t steer,
disassemble the steering cylinder.
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Ƹ
WARNING
z Before towing, the tires must be blocked by the parking

brake to prevent the machine from rolling.
z During towing, be careful to prevent severe and fatal injury.
z Use rigid towing lever. If a traction chain has to be used, do
use two towing chains- one used on the front of the
machine and the other one is used behind the machine to
provide the braking power.
z The connection hole of the rear frame at the inner side of the
rear wheel can only be used for lifting and binding, but not
for towing.
z If there is no braking system for the towed machine, never
use soft towing but use fixed towing or use towing bar.
Connect the towing bar to the towing pin at the back of the
backhoe loader.
z If there is no braking system on the towed machine, no one
is allowed to stay on it.
z Check whether the towing rope and towing pin are strong
enough to suffer the weight of the towed machine. If
machine will pass over clay ground or go up a slope, two
towing ropes and towing pins should suffer at least 1.5 times
as weight of the towed machine.
z Try to decrease the towing angle of the towing rope to
ensure that the angle between the towing rope and the towed
machine is within 30°. The height of the towing points of
the two machines should be close.
z The connection between the towing equipment and the
machine should be strong.
z The weight of the towing machine should be heavier than
the towed one, and have enough traction power and braking
power to be able to pull or brake two vehicles going up and
down a slope.
z When towing the machine down a slope, the machine
100
should have sufficient traction power and braking power.

Another towing machine should be used to pull at the back
side to prevent the towed machine from losing control or
turning over.
z Start to tow and brake gently, at the low speed, and turn on
the warning flash lamp.
z The speed for towing the backhoe loader should be within
10 km/h. Try to tow the machine to the nearest repairing
garage. If the distance is longer than 10 km or the towing
speed faster than 10 km/h, the front and rear transmission
axle must be disassembled or put the backhoe loader on
towing truck for transportation.
1. Pull the parking brake lever up.
2. Set the shift lever in neutral position, and set the forward /
reverse control lever in the neutral position by power shift
transmission.
3. If the engine is not running, the excavating end, loading end
and outriggers must be lifted to the transportation position
and fixed firmly.
a The method depends on the state of the machine and the
hydraulic circuit.
b Contact with SDLG dealer, in order to get help and advice.
4 Install the towing lever on the front traction point.
Ƹ
WARNING
Lock the boom before installing the towing lever.
5 Traction of machine is now ready, make sure you know the

intent of the drivers of towing vehicle and comply with his
instructions and all relevant requirements.
Note that if the engine can’t start, the steering force required to
operate the machine will greatly increase.
3.5.2.2 Operation of excavator
(1) Loading Operation
z Place the outrigger on the flat ground, and put loading
buckets flat on the ground to support the whole machine.
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Loader
z The excavating device can excavate diagonally. If the

machine working in the spacious workplace, it is better to
keep the excavation region in front of the machine as well to
increase stability machine, so as to avoid imbalance.
z Reduce the distance between excavation area and the whole
machine as soon as possible, but not too close, the former is
likely to cause the lifting phenomenon of the machine, and
the latter will be prone to instability of outriggers to cause
danger.
z Note that do not excavate the soil below the outriggers.
z When excavating hard soil or excavating in small area, carry
out the excavation based on bucket mainly, adjust about 90 °
between the boom and the rear end of the bucket arm, and
excavate a thin layer of soil, in order to avoid excessive
wear of bucket.
z When excavating soft soil or large area, carry out the
excavation based on bucket arm mainly, when necessary, it
can work with bucket for digging, in order to improve the
efficiency of excavating.
(2) Stripper job
z Operate swing cylinders to rotate the working device to the
appropriate location of unloading. Don’t operate the control
lever too fast, in order to avoid the impact between the
device and the frame.
z When unloading, do not lift the boom and bucket arm too
high so as to avoid much scattered material before
unloading. If it is difficult to tilt, operate the bucket handle
repeatedly 2-3 times.
(3) Excavating end moving
Note: Before attempting to sway it, ensure that there is on debris
on moving track of the excavating end.
1. Use outriggers to place the machine level and stable, and the
column in vertical position.
2. Place the bucket on the ground and place it vertically on the
102

3. Release the lock, press the hydraulic locking switch and the
lamp should be on.
4. Release the column from the sliding track and operate to
move bucket arm up and down several times.
5. Lift the excavating end and rotate it to one side of the
machine. If you want to move the machine to the right, you
should swing excavating end to left; If you want to move the
machine to the left, you should swing excavating end to right.
Place the bucket on the ground, and keep the bucket arm and
boom vertical.
6. Open the excavation bucket. In the process of opening the
excavation bucket, the pillar will be pushed to move laterally.
If the column is stuck, you can gently raise or lower the
boom to keep the column perpendicular to the track.
7. Move it laterally to the position that you want and lock the
column.
Note: The pressure generated when the excavating end works
will ensure that the hydraulic lock is fully locked. Before
operating the excavating end, push the control lever to fully
depress the bucket and to keep it in this position for at least 5
seconds.
3.5.4 Operation in Cold or hot Weather
3.5.4.1 Notes at high temperature
At high temperature, take the following measures to prevent the
possible damage to the machine.
z Use the fuel, hydraulic oil, lubricant and antifreeze with
appropriate viscosity. The specific use of oil refers to 2.2.1
oil selecting table Chapter Č.
z Use the correct coolant mixture.
z Periodically check the cooling system, and keep the coolant
level in the correct hydraulic height. Ensure that there is no
leakage.
z Keep the radiator clean and regularly remove dirt and
miscellaneous debris.
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z Check the fan belt regularly.

3.5.4.2 Notes at low temperature
If the temperature is too low, the engine will be difficult to start;
radiator may be frozen, the followings should be done:
z Use oil with low-viscosity, hydraulic oil and lubricants,
coolant filling with antifreeze in the filling. The specific use
of oil refers to "Chapter Č2.2.1 Choice of oil table."
z Notes about antifreeze:
1 Do not use antifreeze containing formaldehyde, ethanol,
and propanol.
2. Don’t use any leak-proof agent, whether it is used alone
or together with other antifreeze.
3. Do not mix antifreeze with different brands.
4. When replacing the antifreeze, the proportion of
antifreeze according to the requirement, refer to "Chapter
Č 2.1.2 Coolant"
! Notice
Be away from the flammable when filling the antifreeze

Notes when using the battery:
1. When the ambient temperature drops, the battery capacity is
also reduced. If the charging ratio of battery is low, the
electrolyte may be frozen, as far as possible to keep the charging
rate close to 100%, and keep insulation as far as possible, so the
engine can be easily started the next day.
2. If the battery is frozen, do not charge or start the
engine.According to the method offered by “Chapter ĉ8.16
Maintenance of battery”, remove the battery, and put it in the
greenhouse or warm water (Be careful not to let water into the
battery), slowly heat it to 15 ć, otherwise it may explode.
3 In cold areas, you should use the battery resistant to cold.
Notes after daily working:
To prevent freezing of the machine to affect the starting of the
machine next day, do the followings:
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1. Completely remove the mud and water on the machine to

avoid the mud, water or snow into the seal and freeze and
damage the seals.
2. Park the vehicle on the dry hard ground, but if this is
impossible, stop the vehicles on the wooden board. Prevent
vehicles from being frozen to the ground with the wood so as to
start the vehicle easily the next day.
3 At low temperature, battery capacity decreases significantly.
Cover the battery or move it to a warm place, and then assemble
it on the next day when working.
4 If the temperature is below 0ć, open all the water draining
valve on the bottom of water tank and engine to drain all the
cooling water in case of crack caused by freezing. If the
antifreeze has been filled, please refer to the manual of
antifreeze brand.
3.5.4.3 After the cold weather
After weather gets warmer, replace oil, fuel and hydraulic oil
that is compatible with the ambient temperature on the
corresponding parts.
3.6 Oil and Fuel Supply
3.6.1 Engine Oil Supply of Engine
ķ Oil Level Checking
! NOTICE
Ƹ
Oil level check must be executed 15 minutes before
engaging the engine, or after stopping the engine.
z Park the machine on level ground, and put the transmission
lever in the neutral position. Pull the brake valve manual
control handle or press the parking brake switch to brake,
and put blocks in front and back of tires.
z Open the side door on the right side of the engine cover.
Highest limit
z Pull the dipstick out, and wipe it clean with a cloth. Insert
the dipstick back, and pull it out again to check the oil level
Lowest limit
(at least twice).
z If the level is lower than the lowest limit, oil should be
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added by the oil adding port; If the oil level is above

Highest limit, check it and find out the reason; Oil level is
normal if the oil level is between lowest limit and highest
limit of the dipstick;.
z Put back the oil dipstick and close the profile door of the
engine. For choosing the appropriate oil please refer to
CHAPTER IV 2.2 Oil Selection.
ĸ Engine Oil Replacement
z Park the machine on level ground, and put the transmission
lever in neutral position. Pull the brake valve manual
control handle or press the parking brake switch to carry out
Engine fuel filling Engine fuel oil
port checking dipstick braking, and put the blocks in the front and back of the tires.
Start the engine and run at idle status until the oil
temperature reaches 20ć̚40ć, then stop the engine.
z Rotate the oil drain plug and let the oil flow out and hold it
in a container.
Engine fuel draining plug
z After the oil is released completely, rotate the oil drain plug
back, Open the right side door of the engine hood; add
prescribed engine oil from oil adding port of engine. check
whether the oil filter and oil releasing plug are leaky.
z After the engine was stopped for 15 minutes, let the engine
oil flow back to the oil pan, and check the engine oil level of
the engine again.
Ĺ Engine oil Filter Replacement
! NOTICE
Ƹ
z After changing the filter elements, the engine must run in
the idle status at least 1 minute to ensure the engine is
lubricated sufficiently before working.
z Over tight mechanical rotation could damage the screw
106
thread or filter element sealing.
Removing
z Clean the area near the engine oil filter. Remove it with
filter elements spanner.
Installing
z Special installation method refers to the specification noted
on the filter.
3.6.2 Filling Fuel Tank with Fuel
Fuel Level Checking
z Park the machine on level ground, observe the fuel level by
the oil lever gauge on the right side of fuel tank. If the fuel
level gets to red region, please fill fuel from inlet on the fuel
tank. For fuel selection, please refer to CHAPTER IV 2.2
Selection of Oil, Fuel and Coolant.
3.6.3 Adding Oil to Gearbox
z Park the machine on level ground and put the transmission
lever in the neutral (“N”) position. Pull the brake valve
manual control handle or press the parking brake switch to
carry out braking, and wedge the front and back of the tire.
z Start engine and let the engine run in the idle status for 5
Transmission box oil dip stick/ Oil minutes. Open the oil checking plug to check the oil level
filling port of transmission box and the oil level should be above the oil checking plug,
which is located on the right bottom side of transmission. Or
open the cover on the left of upper frame and pull out the oil
dipstick to check the oil level. Oil level should be between
lowest scale and highest scale.
z If the oil level is below the oil checking plug or the lowest
scale, please fill defined hydraulic transmission oil. The
choice of the hydraulic transmission oil can be found in
CHAPTER IV 2.2 Selection of Oil, Fuel and Coolant.
ĸ New Oil Replacement
lever in the neutral (“N”) position. Pull the brake valve
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manual control handle or press the parking brake switch to

carry out braking, and wedge the front and back of the tire.
z Transmission should be at working temperature. Loosen the
oil drain plug on the side of the gearbox to drain the oil, and
contain it with container.
Note: When draining oil, do not only drain the oil inside the
transmission box, but also drain the oil in the converter and
Transmission oil fill port of front axle
radiator.
and oil checking port
z Drain all the oil out and clean the oil on the draining plug
and the transmission box, and wear new raw meal on the oil
draining plug and assemble it well.
z Loosen the cover on the left side of the rear frame. Open the
oil filling port cover of transmission box on the left of
backhoe loader. Fill the defined hydraulic transmission oil,
and then fasten the cover of the oil filling port.
z Start the engine and run it at idle. Fill the oil until the oil
level gets between bottom scale and middle scale.
z All the gears should be selected once.
z Check the oil level, if the oil is leak, fill it again.
Ƹ
NOTICE
z If the old oil is dirty, do not add new oil directly.

Disassemble the raw oil filter which is in profile, and
clean all the parts. If there are any metal powders or
fragments please contact the maintenance man.
z Assemble the parts, and add a little new hydraulic
transmission oil. Start engine and hold in the idle status
for 3~5 minutes. Release the oil in the oil pan and add
new oil.
z Replace the oil filter every time you replace the oil.
z Keep the oil checking plug every time after checking the
oil level and opening the oil checking plug.
3.6.4 Filling Oil to Axle
ķ Oil Level Check
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lever in the neutral position. Pull the brake valve manual
Oil filling port of front axle
control handle or press the parking brake switch to carry out
braking, and wedge the front and back of the tire. Loosen
Oil draining port of front axle the oil adding plug in the middle of the front and rear axles.
It is proper if the oil level is at the bottom side of the oil
Oil filling port of rear axle
adding port, otherwise please add axle oil. Please watch for
about 5 minutes after adding oil. If the oil level keeps stable,
Oil filling port of rear axle

please assemble the oil adding plug. For selections of gear
Oil draining port of rear axle oil, please refer to CHAPTER IV 2.2 Selection of Oil,
Fuel and Coolant.
ĸ Oil Replacement
z Park the machine on level ground and run in idle status for
about 10 minutes. Trample the accelerator gently to move
the machine slowly to let the oil drain plug on the wheel
side of the front axle go to the lowest position
Wheel side oil draining plug
z Stop the engine. Push transmission lever in the neutral
position. Pull the brake valve manual control handle or press
the parking brake lever to carry out braking, and wedge the
front and rear wheels.
z Loosen the oil drain plugs on the two wheels on the end
sides of the front axle and the oil drain plugs at the center
bottom of the axle shell to drain oil to the container.
Note: Front wheel oil draining plug is located outside the wheel
side as shown in figure; Rear wheel oil draining plug is located
inside the wheel side.
z Drain out all the old oil and tighten the oil drain plugs at the
center bottom of the axle shell.
z Start engine. Press the brake valve manual control handle or
rotate the parking brake switch until it rebounds to release
the brake. Move the machine slowly with slow acceleration
to let the oil draining port at the end of wheel side move into
the horizontal position, and then shut the engine. Put the
transmission lever in the neutral position. Pull the brake
valve manual control handle or press the parking brake
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switch to carry out braking.

z Add new gear oil from the oil drain port at the end of two
wheels sides of the front axle and the oil inlet port at the
middle of the axle shell. And then check the oil level again.
z Tighten the oil drain plugs at the end of two wheels sides of
the front axle and the oil adding plug at the middle of the
axle shell.
z Replace the rear axle gear oil according to the procedures
above.
Ƹ
WARNING
The temperature of gear oil may be high, so you should

wear protective clothes, and operate it carefully to prevent
injury.
3.6.5 Adding Oil to Hydraulic Oil Box
z Park the machine on level ground and lower the bucket to
the ground. Check whether there is an angle between front
and rear frame.
z Check the oil level indicator of the hydraulic oil box on the
left side of the machine. The oil level is normal if the level
indicator scale is at a range of middle scale±2. If the oil
level indicator is at middle scale-2, please fill hydraulic oil.
Refer to CHAPTER IV 2.2 Selection of Oil, Fuel and
Coolant, for selection of oil.
Ƹ
WARNING
z While replacing oil if other maintenance needs to be done,
following the relevant rules, and pay attention to safety.
z Pay attention to the clearness of the oil while replacing it;
never let other materials enter the hydraulic system directly.
ĸ Oil Replacement
z Clean out the in bucket. Park the machine on level ground
and put the transmission lever in the neutral position. Pull
the brake valve manual control handle or press the braking
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control lever to carry out braking. Start the engine and keep
in the idle status for 10 minutes. Raise and lower the lift arm
several times, and tilt the bucket forward and backward
several times.
z Raise the lift arm to the highest position; tilt the bucket
backwards to the extreme position and shut the engine.
z Push the bucket control lever forward to let the bucket tilt
forward freely by its weight. Drain out the oil in the bucket
cylinder. After the bucket has tilted to the desired position,
push the lift arm control lever forward to let the lift arm fall
down by its weight freely. Drain out the oil in the boom
cylinder.
Ƹ
WARNING
The temperature of hydraulic oil may be high, so you should wear

protective clothes, and operate carefully to prevent injury.
z Loosen the oil releasing plug on the bottom of hydraulic oil

tank to drain the oil to the container. Open the oil inlet cover
at the same time to fasten the draining process.
z Disassemble the flange cover of the hydraulic oil tank.
Clean the hydraulic oil tank, the oil adding port and the oil
returning filter elements. If the filter elements are broken,
please replace with a new one.
Oil filling port of hydraulic tank z Tighten the flange cover and oil draining plug again.
z Add oil to the oil adding port on the top of the tank until the
oil level reaches the middle value of the indicator. Tighten
the oil adding port cover. Never add oil directly to the oil
tank without oil filter elements.
z Start engine, and raise and lower boom. Tilt the bucket
forward and backward to the extreme position 2~3 times to
fill the cylinders and pipes with hydraulic oil sufficiently.
And run the engine at idle for 5 minutes to release the air in
the system.
z Stop the engine. Check the oil level. Add oil when it is not
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enough.
3.7 Common faults and exclusion
3.7.1 Electrical System
No. Problems Possible Causes Remedy
1 Faulty cable ( contact 1. Check, and repair the loose terminals
Lamp is not bright when the engine problem or open and disconnections.
1
runs at high speed. circuit) 2. Refer to the “Operation and
2 Improper adjustment Maintenance Manual” of diesel engine to
Lamp flickers when the engine is
2 of fan belt tension adjust the tension of fan belt.
running.
1 Faulty alternator 1. Replace
2 Faulty cable 2. Check and repair
A meter does not work when 3 Improper adjustment 3. Refer to “Operation and Maintenance
3
engine is running. of belt tension Manual” of diesel engine for adjusting
the tension of fan belt.
4 Abnormal noise from alternator. Faulty alternator Replace

Do not start when starting switch is
5 2 Insufficient battery 2. Charge
turned on
charge
Pinion of starting motor does not
6 mesh or keep meshing without Faulty battery charge Charge
rotation.
1 Insufficient battery 1. Charge
7 Starting motor turns feebly charge 2. Replace
2 Faulty alternator
Starting motor disengages before
8 2 Insufficient battery 2. Charge
engine starts
charge
3.7.2 Transmission System
1 Low oil level in gearbox oil sump 1 Add oil to the specified level
2 Oil leakage in the main oil lines 2 Check the main oil lines
3 Clogged oil filter of gearbox 3 Clean or replace the filter
4 Faulty converter charging pump 4 Disassemble and check the
Shifting
5 Improper adjustment of the converter charging pump or replace
pressure of
1 pressure-regulator valve in transmission it
every gear is
control valve 5 Readjust to the specified value
low
6 Invalid spring of pressure-regulator valve in 6 Change the spring of pressure
transmission control valve regulator valve
7 Pressure-regulator valve of transmission 7 Disassemble and check to remove
control valve or accumulator piston is locked the lock
Shifting
1 Damaged piston seal ring of this gear 1 Change the seal ring
pressure of a
2 2 Damaged gasket in the oil lines of this gear 2 Change the gasket
certain gear is
3 Oil leakage in the oil lines of this gear 3 Check and remove the leakage
low
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1 Low oil level in gearbox oil tank

2 High oil level in gearbox oil tank 1 Add oil to the specified level
The oil of
3 Low shifting pressure and clutch slips 2 Drain oil to the specified level
torque
3 4 T/Q radiator is clogged 3 Refer the problems 1 and 2
converter
5 T/Q operates with high load for a continuous 4 Clean or replace the radiator
overheats
long time 5 Shut down for cooling
6 Radiator is not good
1 Disassemble the cut-off valve, find
1 Cut-off valve spool of transmission control out the reasons that spool can’t reset
Machine can
valve can’t reset and remedy
not move
2 Shift no gear 2 Shift gear again or readjust the
4 when engine
3 Spring of pressure-regulator valve in gearshift control levers and linkages
runs in high
transmission valve is broken 3 Change the spring of
speed
4 Same as 1, 2, 3 and 4 of problem 1 pressure-regulator valve
4 Refer to 1, 2, 3 and 4 of problem 1
1 Refer to problems 1 and 2
1 Low shifting pressure 2 Refer to problems 3
2 High oil temperature of T/Q 3 Disassemble and check the torque
Insufficient
5 3 Damaged T/Q blades converter; change blades
driving force
4 Damaged overrunning clutch 4 Disassemble and check free-wheel
5 Insufficient driving force of engine clutch, change damage parts
5 Check and maintain the engine
3.7.3 Brake System
1 Change rectangular sealing ring of pump
1 Oil leakage of pliers pump
2 Drain the air out
2 Air in brake hydraulic lines
3 Check the sealing performance of air
Insufficient 3 Low brake air pressure
1 compressor, control valve, storage tank and
brake force 4 Oil leakage from hub to brake
lines.
plates
4 Check or replace the seal of hub
5 Worn brake plates
5 Change brake plates
1 Wrong position of brake valve
Brake can’t spool, locked piston rod, damaged 1 Refer to problem 2
2
release normally. or faulty reset spring 2 Check or replace the rectangular seal ring
2 Pliers piston can’t reset
1 Inlet valve of foot brake valve is 1 Brake continuously several times to blow
Pressure in air
clogged by dirt as damaged the dirt off or change valve
storage tank
2 Loose pipe fitting or broken pipes 2 Tighten the pipe fitting or change brake
3 drops quickly
3 Poor sealing performance of check pipes
after stopping the
valve in combination valve of 3 Find out the reasons for sealing failure and
engine.
oil-water separator change parts if necessary
1 Tighten the fitting
Slow rise of 1 Loose pipe fitting
2 Check air compressor and fill the pressure
pressure reading 2 Abnormal work of air compressor
4 oil.
in the brake 3 Sealing performance of all the
3 Check the reason of bad sealing and
gauge pipes or connected parts is bad.
replace the sealing timely
3.7.4 Hydraulic System of Working device
No
Problems Possible Causes Remedy
.
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1 Change the oil seals of cylinder
1 Over worn or damaged cylinders
2 Change the distribution valve
2 Over worn multi passage valve, excessive
3 Find out the leaking points and
clearance between valve spool and valve
repair
block
Insufficient rising 4 Change the oil pump
1 3 Oil leakage of oil lines
force of life-arms 5 Check oil lines and remedy
4 Severe internal leakage of working pump
6 Regulate the system pressure to set
5 Idle suction of working pump
value
6 Low set pressure value of safety valves
7 Clean the filter, strainer, and
7 Clogged suction tube and filter
change oil
1 Damaged seal ring of steering cylinder
piston
1 Change the oil seals
Insufficient force of 2 Over worn of multi passage valve,
2 Change multi passage valve
the bucket, the excessive clearance between valve spool
2 3 Change the system pressure to its
bucket tend to lower and valve block
prescriptive value
down or float up 3 Low set pressure value of safety valves
4 Disassemble and clean
4 Overload valve and oil complementary
valve is blocked by dirt
Aged or broken oil seals of working pump or
Hydraulic oil
3 steering pump lead to the hydraulic oil leaking Change oil seals or change oil pump
mixing into gearbox
into the gearbox
1 Suction oil line is damaged and air is
Foam in hydraulic 1 Check the oil lines, remedy the
sucked into oil lines
4 oil tank and harsh leaking parts. Replace if necessary.
2 Low oil level and large amount of air is
noise 2 Add hydraulic oil to specified level
sucked into oil lines
3.7.5 Steering System
1 Insufficient oil supply for working pump and

1 Check oil pump
steering pump
2 Discharge air from system and
2 Air in steering system
check the suction lines
3 Faulty steel-ball in check valve body of steering
3 Check the valve. Clean if it is
1 Heavy steering unit causes heavy steering and little pressure
blocked by dirt
during either slow or quick turning of steering
4 Replace piloted valve
wheel
5 Readjust the pressure to specified
4 Faulty of piloted valve
value
5 Too low pressure of safety valve
1 Insufficient oil level in hydraulic reservoir 1 Fill oil to specified level
2 Leakage in oil lines, damaged oil seals 2 Change seals of oil circuits
Increased
2 3 Internal leakage of steering cylinder 3 Change seals of hydraulic tanks
steering turns
4 Worn steering unit 4 Replace steering unit
5 High viscosity of oil or wrong brand of oil 5 Change by the specified oil
1 Change the damaged spring plate
1 Damaged spring plate of steering unit
2 Change the center pin or drive
2 Cracked, broken or deformed centre pin and
shaft
Inflexible or drive shaft
3 Check and repair the
3 failure of 3 Faulty dual overload valve
bi-directional overload valve
steering system 4 Scuffed rotor and stator, scuffed valve spool,
4 Disassemble, check, clean and
valve body and sleeve
assemble strictly or change parts
5 Faulty in steering pump or piloted valve
5 Change the damaged parts
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1 No concentric steering column and valve spool
2 Steering shaft axially locks the valve plug
3 Large axial resistance of steering column
Steering wheel 4 Broken spring plate Remove the problems according to
4
can not reset Phenomena: medium pressure drop increases or the respective reasons.
the relief of steering unit fails when steering
wheel stops (wheel backhoe loader deflects from
straight traveling line)
3.7.6. Engine
Refer to Operation and Maintenance Manual of diesel engine.
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CHAPTER Č
MAINTENANCE
1 MAINTENANCE GUIDE
Read following information carefully before carrying out

maintenance and inspection.
1.1 Attention to Maintenance and Inspection
z Perform the maintenance on hard and level ground.
z Set all control levers to the Neutral position.
z Draw up the parking brake handle to set the loader in the
parking brake state.
z Put blocks in the front and back of wheels.
z Lock the front and rear frames with frame locking bars.
1.2 Hanging Warning Tag
Attach the warning tag near the starting switch before
maintenance to prevent someone starting the engine during
maintenance.
1.3 Fitting preparation
Use only parts specified by the manufacturer of the loaders
wheel.
1.4 Oil and Fuel preparation
Use oil and fuel specified in this manual according to ambient
temperature.
1.5 Using the Prescriptive Oil and Fuel
Keep containers of oil and fuel clean and use specified oil and
fuel.
1.6 Keep the Machine Clean
Always keep the machine clean. Keep grease fittings, pipe joints
and oil level gauges clean and prevent foreign materials
entering.
1.7 Pay Attention to the Refrigerant Water and
Oil in High Temperature
It is very dangerous to drain hot oil and refrigerant water or
116
remove the filters immediately after the engine stops. Make sure
the engine is cool. The temperature of the oil drained is
appropriately about 20ć to 40ć If it is lower than this
temperature, be sure to warm it up to this temperature before
draining it.
1.8 Check the Oil and Filters
After the oil is changed or filters are replaced, check the oil and
filters. If large amounts of metallic particles or impurities are
found, consult the maintenance people.
1.9 Fuel Strainer
Do not remove the fuel strainer while fueling.
1.10 Oil Changing
Change oil in relationship dust-free places to keep impurities out
of the oil.
1.11 Welding Guide
z Turn off the starting switch of the engine and remove the
battery cables.
z Keep the distance between the grounding cable line and
welding area more than 1m.
z Avoid welding near the seal rings and bearings.
z Never weld any pipe or tube while has fuel as or oil in
them.
1.12 Fire Prevention
Clean the parts with inflammable cleaner or light oil. Keep spark
or cigarette light away from them.
1.13 Sealing Part
When replacing O-ring or gaskets, clean the clamp faces first,
and make sure the O-ring and gaskets are in the correct assembly
position.
1.14 Checking the Frame
After a long time of operation in rocky conditions, check for
damage of the undercarriage and loose or damaged between
bolts and nuts.
1.15 Attention to Washing Machine
z Wash machine after complete cooling of the engine.
z Do not allow water to spray on any electric components.
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1.16 Checking in Raining and Snowing

Circumstances
Clean the machine immediately after working in rain and snow.
Lubricate and coat anti-rust oil to other parts.
1.17 Dusty Circumstances
Do the following when the machine works in dusty
circumstances:
z Inspect and clean air filter frequently to avoid blocking.
z Clean the radiator frequently to avoid blocking.
z Clean and replace fuel filter frequently.
z Clean the electric components, especially the starting motor
and alternator, to avoid accumulation of dust affecting dispelling
heat.
z Refer to Operation and Maintenance Manual of
diesel engine for replacing and maintaining air filter.
1.18 Avoid Using Mixed Oil
z Never use oil mixed from different brands. If only a
different kind of oil from the one previously used, drain the oil
from the machine, and fill with the new brand oil.
2. DETAILED RULES OF MAINTENANCE
2.1 Detailed Rules of Using Oil, Fuel and

Coolant
Ƹ
WARNING
z Because of bad operating conditions (high temperature and high load) and dusty
ambient circumstances, oil easily deteriorates. Change oil as soon as the oil
deteriorates or is mixed with many impurities.
z Add the specified volume of oil. Either too much or too little oil may cause problems.
z Clean and replace the relative filters when changing oil.
2.1.1 Fuel
z The fuel pump is a precision instrument. If the fuel mixes
with water or dirt, the fuel pump will not work normally.
z Never let impurities enter when changing and adding fuel.
z Strictly choose the fuel brand according to this manual.
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z The fuel may be frozen at low temperatures (particularly
temperatures lower than -15ć). So it is necessary to change the
kind of fuel according to the ambient temperature.
z Always fill the fuel tank full after operating to prevent the
water, which is condensed by the moisture in the air, from
entering the fuel tank.
z If the engine fails to suck fuel or the filters have been just
replaced, drain out the air in the circuit.
2.1.2 Coolant
z Should use clean soft water, rain water or tap water as
coolant, well water or spring water should be boiled before using
in order to avoid scale, affecting thermal performance.
z If the engine overheats, add coolant until the engine cools
down completely.
z Add coolant to specified level. If the level is too low, it will
cause the overheating of the engine system and the corrosion of
the cooling system.
z When the temperature is below 0 ć, add antifreeze to the
coolant. If there is no antifreeze, be sure to drain the coolant
after parking , and re-add before the next time starting.
z Antifreeze is flammable. Keep fire away when adding the
antifreeze.
z Do not use 100% antifreeze as coolant, the concentration of
the specific formula has been listed in the following table.
Components ˁ
Freezing
Name Ethylene
Alcohol Glycerin Water Unit pointć
glycol
60 40 -55
Ethylene
55 45 Volume -40
glycol
50 50 ratio -32
antifreeze
40 60 -22
Alcohol 30 10 60 -18
glycerol 40 15 45 Weight ratio -26
antifreeze 42 15 43 -32
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2.1.3 Lubricant
z Lubricant is used to reduce noise and prevent wear on the
joint surfaces.
z Joints not included in the manual (connectors, jointing
sleeves) are treated during overhaul. So they do not need be
lubricated. When some parts become inflexible because of
long-term operation, it is necessary to add lubricant.
z Remember to wipe off the overflow lubricant when adding
it.
2.1.4 Storage of Oil and Fuel
z Prevent water, dirt or other impurities from mixing with the
oil.
z Follow the rule, first in first out, to maintain oil quality
during long-term storage (Use the oil with the longest shell
life).
2.1.5 Filters
z Filters are extremely important safety components. They
can prevent impurities in the fuel from entering important
equipment and causing problems. Replace all filters
periodically. For the maintenance cycle. Replace filters at
shorter intervals when the machine works in a severely bad
environment.
z Never try to clean paper filter elements and use them again.
Always replace them with a new one.
z When replacing the oil filters, check whether there are some
metallic particles adhering to the old filter. If some metal
particles are found, consult the maintenance people.
z Never open the packs of new filters until they are used.
z Always use authorized filter parts.
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2.2 Selection of Oil

2.2.1 Use of oil table
User should use the SDLG special oil. Use the oil in strict
accordance with the regulations about specified brand and the
fuel consumption.
Kinds of
Recommended Types And Standards Capacity Using places
Fluids
Engine oil CALTEX Delo gold multigrade CD 15W-40 10L Engine
Transmissio
20L Torque converter and gearbox
n oil
Main driving of front axle and

Mobilfluid 424 7.5+0.8*2L
wheel side reducer
Gear oil
Main driving of rear axle and

15
wheel side reducer
Hydraulic
CALTEX Superfine anti-grinding hydraulic oil 46 190L Hydraulic oil tank
oil
Ambient temperature4ć 0#light diesel Oil GB252
Ambient temperature-5ć -10#light diesel Oil GB252
Fuel 160L Fuel tank
Pins in every joint points of
Grease 2# or 3# lithium based grease GB7324 7Kg
the work equipment
Ambient temperature-15ć Engine coolant of glycol type -25#
Antifreeze Ambient temperature-25ć Engine coolant of glycol type -35# 20L Radiator
Ambient temperature-35ć Engine coolant of glycol type -45#
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2.2.2 Reference Table of Foreign and Domestic Oils

z Engine oil
Similar Oil Brands (classified by SAE standard)
Oil Brands
CALTEX SHELL MOBIL ESSO
Diesel Machine Oil Mobil delvac Essolube

RotellaSX 40;
Excelled CD and CD super1300 XT-3;
Rotella TX 40, 20w/40;
15W-40 ˄SAE15W-40˅ Essolube
Caltex Delo Rotella DX 40
GB11122 ˄-15̚50ć˅ XT-2
Gold
Mobil delvac super
Diesel Machine Oil Multigrade
Rotella SX30, 10w/30; 1300˄SAE10W-30˅
Excelled CD and CD 15W-40 Essolube
Rotella TX30; ˄-20̚40ć˅˗
5W-30 XT-5
Rotella DX30 Villiger NO.1
GB11122
˄40ć˅
z Hydraulic oil
Similar Oil Brands
Chinese Brands
CALTEX MOBIL SHELL CASTROL ESSO
Hydraulic oil L-HM46 CALTEX DTE25
Tellus 27˗ Hyspin AWS 32˗
˄-5ć̚40ć˅ RANDO ˄-10ć̚ Nuto H46
Tellus 29 Hyspin AWS 46
GB11118.1 HDZ46 40ć˅
Hydraulic Oil L-HV46 ˄-25ć̚ DTE15M
Hydro-kinetic Hyspin AWH46˗ Vnivis N46
˄-30ć̚40ć˅ 40ć˅ ˄-26ć̚
Tellus T27 46 Nuto
GB11118.1-1994 40ć˅
z Hydraulic transmission oil (torque converter-
transmission oil)
Similar Oil Brands
Chinese Brands
CALTEX MOBIL FUCHS ESSO SHELL
Caltex Delo Mobile
8 # Hydrostatic Titan Standard
Gold HEIBAWANG13 Rotella
transmission oil universal Torque Fluid
Multigrade15 00 10W
Q/SH303 064 HD15W-40 G7
W-40 ˄SAE 15W-40˅
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z Gear oil (Axle oil)

Similar Oil Brands (classified by API standard, GL-5)
Chinese
Brands CALTEX FUCHS MOBIL ESSO SHELL
Heavy duty Mobil Gear oil

gear oil for HD80W-90 Spirax EP
Caltex Titan
automobile ˄-20ć̚40ć˅
˗ Gear oil Heavyduty
Thuban GL5 Gear
(GL-5) Automobile Gear oil GX 85W-90 HD90
EP 90 LS90
85W-90 HD85W-90 HD80w-90
GB13895 ˄-10ć̚50ć˅
z Grease
Similar Foreign Oil Brands
Chinese Brands CASTRO British
MOBIL CALTEX ESSO SHELL
L BP
ZG-2 or ZG-3 Ronex
Mobile Marfak Retinax
Lithium based LM MP˗ Energreas
grease multi A˗
lubricant grease grease Beaco eL
XHP222 Purpose Alvania
GB7324 n EP 2
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2.3 The Sketch of Lubricating Points
2.4 Detailed Rules of Electric System Maintenance

z If the wire stays in the wet environment or the insulation of
it is damaged, the electric system may leakage which will
cause hazardous accident.
z Maintenance of components related to the electric system.
1) Check the tension and distress of the fan belt.
2) Check the fluid level of electrolyte in the storage
battery.
z Never remove or disassemble any electric components
installed in the machine.
z Never install any electric components other than those
specified by the company.
z Be sure to keep the electric system dry when washing the
machine or working in rain and snow.
z Avoid the electric system corroding by seawater when
working on the seashore.
2.5 Maintenance Tools
Refer to the production containerization list for details of
124
maintenance tools.
3 CONTENT OF MAINTENANCE
Maintenance content includes the periodic maintenance of every

10, 50, 250, 500, 1000 and 2000 hours. Carry out the
maintenance and repair of engine according to ǉOperation and
maintenance –diesel engineǊ
3.1 Regular maintenance
3.1.1 Every 10 Hours (Days) Service
z Check the sealing performance of work equipment systems
such as hydraulic, steering and brake system.
z Check the flexibility and reliability of the brakes.
z Check whether the electric circuit is correct and the electric
components are normal.
z Check the oil level in the oil tank and the water level in the
water tank.
z Add grease to the fan shaft, jointed point between front and
rear frames, driving axles, jointed points of oscillating frame
and joint points of work equipment.
z Check if there are other abnormalities.
z Fill the all the hinged points, transmission shaft, swing point
of rear axle and the lubrication points of working device
with grease according to the lubrication diagram.
3.1.2 Every 50 Hours (Week) Service
Carry out the periodic maintenance of every 10 hours at the
same time.
z Check oil level of the gearbox, hydraulic oil tank and brake
booster pump.
z Tighten all connection bolts of transmission axles.
z Check whether all connection bolts of hubs and the brake
caliper are loose.
z Check all connection bolts of teeth for tightening.
z Check and lubricate the accelerator control, parking brake
and gearshift control system.
In addition, do the extra maintenance in the first 50 hours as
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follows:
z Check and clean the air vent of the gearbox. Check and
clean the filter of the oil pipeline system of the torque
converter-gearbox.
z Check if there is leakage in the hydraulic system. Check and
clean the air vent of the hydraulic tank. Check and clean the
oil returning filter of the hydraulic tank. Check if there is
leakage in the brake system.
3.1.3 Every 100 Hours Service
Carry out the periodic maintenance of every 10 and 50 hours at
the same time.
z Clean the radiator group.
z Clean fuel tank fuel filter.
follows:
z Check and clean the air vent of gearbox. Clean the oil pan of
gearbox. Replace the suction filter cartridge in the oil pan of
gearbox. Replace the filter cartridge in the oil lines of torque
converter-gearbox. Replace the oil of gearbox.
z Replace the gear oil in the front and rear axles.
3.1.4 Every 250 Hours (Month) Service
Carry out the periodic maintenance of every 10 and 50 hours at
the same time.
z Check the storage battery. Clean surface and terminals of
the battery and then coat Vaseline on them.
z Check whether assembled bolts of frames are loose and
welding seams are cracked.
z Check whether the front and rear axles, engine and gearbox
and frame are loose.
z Check the tire pressure. Inflation pressure of front tires
should be (0.23-0.25) Mpa while that of rear tires should be
(0.21-0.23) Mpa.
follows:
126
z Check if there is leakage in the brake system.

3.1.5 Every 500 Hours (Season) Service
Carry out the periodic maintenance of every 10, 50 and 250
hours with this maintenance operation at the same time.
z Check and adjust the clearance of hand brake system.
z Check the wear condition of brake discs and friction discs.
Replace them if necessary.
z Clean the silencer of the braking electromagnetic valve.
z Check and clean the air vent of gearbox. Clean the oil pan of
gearbox. Replace the suction filter cartridge in the oil pan of
gearbox. Replace the filter cartridge in the oil lines of torque
converter-gearbox. Replace the gearbox oil. change at least
once a year.
follows:
clean the air vent of hydraulic reservoir. Replace the
oil-return filter cartridge of hydraulic reservoir. Check the
quantity and cleanness of hydraulic oil. Filter the oil if
possible. Add them if the oil is deficient and replace them if
necessary.
3.1.6 Every 1000 Hours (Half a Year) Service
Carry out the periodic maintenance of every 10, 50, 250 and 500
hours with this maintenance operation at the same time.
z Change the gear oil in the front and rear axles.
z Check whether there is leakage in the hydraulic system
throughout, clean the vents of hydraulic tank, clean the
hydraulic tank, replace the oil filter element of hydraulic
tank and pilot filter element and replace the hydraulic oil.
z Replace the oil returning filter of hydraulic system and the
filter of pilot filter.( Installed sometime)
3.1.7 Every 2000 Hours (Year) Service
Carry out the periodic maintenance of every 50, 250, 600 and
1200 hours with this maintenance operation at the same time.
z Replace the antifreeze once a year. Replace it as the first
127
Loader
date. ǂ
clean the air vent of hydraulic tank, clean the hydraulic tank
and replace the hydraulic oil.
z Check performance of the torque converter and gearbox,
differentials of front and rear axles and the wheel side
reducers.
z Check the sealing performance of multiple valve and
hydraulic tank by measuring the natural sedimentation
volume of the cylinders fuel oil, and then check the system
pressure.
z Check the welded seams of rim and other stress parts and
adjust the deformation.
The maintenance principles listed above are the normal
requirements. The maintenance time should be determined by
the closer one between the two the maintenance schedules. If the
working condition is very severe, please shorten the
maintenance cycle and increase the maintenance times according
to the real conditions.
128
CHAPTER V SYSTEM
PRICIPLE DIAGRAM
1 TRANMISSION SYSTEM
The transmission system includes the hydraulic torque converter,

transmission box, transmission axle, front and rear driving axle,
wheel and others. The transmission system diagram is shown in
the Fig. 5-1.
Fig. 5-1 LGB877Transmission System Principle Diagram
2 HYDRAULIC SYSTEM
As shown in Fig.5-2 and 5-3, the hydraulic system is controlled

by the pilot control. The pilot control hydraulic system is
composed of a work pump, pilot valve, multi-way valve, load
select valve, lift arm cylinder, bucket cylinder, hydraulic
pressure oil tank and pipe attachments.
129
Loader
Fig. 5-2 LGB877 with standard bucket arm Hydraulic System Principle
Diagram
130
Fig. 5-3 LGB877 with telescopic bucket arm Hydraulic System Principle
Diagram
3 BRAKE SYSTEM
Brake system is used when the machine decelerates, or stops or

for long-term parking on the level ground. The brake system of
131
Loader
this machine is composed of a driving brake system and parking

brake system as shown in Fig.5-4.
1. Vacuum pump 2. Vacuum booster 3.Brake padel
Fig.5-4 LGB877 Braking System Principle Diagram
3.1 Driving Brake System

The system is a single brake pedal. Oil of pilot pump goes into
accumulator by filling valve. When pressing the brake pedal,
accumulator works as temporary oil source, a large amount of
oil flows into foot brake series pedal valve, and pressure oil
pushes the piston of disc brake to press the frictions plates on the
brake wheel to slow down or stop the machine..
Accumulator
Release the brake pedal, series pedal valve resets to neutral
position, oil in the brake disc of front and rear axle returns to oil
tank to relieve the brake.
3.2 Parking Brake System
Pull the parking brake disc to generate the friction force to brake
the backhoe loader. Control the parking brake indicator light by
providing electrical signals to remind the operator to the state of
vehicle.
132
4 ELECTRIC SYSTEM
The electric system is composed of a storage battery, starting

motor, charging generator, pilot control system, bucket auto
leveling control system, appliance, switch, lamps, air
conditioning circuit and other electric instruments.
The system of this machine employs D.C. 24V voltage, negative
electrode and single wire lines. The relation of each electric
instrument and their working theories refer to the diagram sketch
of the electric system as is shown in Fig. 5-4
133
Fig.5-4 Electrical Principle Diagram Engine of LGB877 wheel backhoe loader
134

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Operation & Maintenance Manual

SHANDONG LINGONG CONSTRUCTION MACHINERY CO.ˈLTD

LGB877 Wheel Backhoe Loader

Address: Linyi Economic Development Zone

Fig.1-1 General view and component name

Fig. 1-2 Geometrical dimensions of LGB877 wheel backhoe

Fig.1-3 Working dimensions

This machine is whole frame wheeled backhoe loaders. Loading

backward shifting is equipped with the best lifting,

of electronic control and automatic locking.

the mining and efficiency.

7 TECHNICAL PERFORMANCE & PARAMETER

7.1 Performance of whole machine

Standard Bucket Arm Telescoping Bucket Arm

Length (bucket on ground) 5865mm 5865 mm

Total operation time 7.8s 7.8s

1 SAFETY LABELS POSITIONS AND

1.1 Safety Label and Its Position

lost, broken or unclarity of label please add new one or repair in

2. Warning for danger under boom

3. Safety sign for lifting arm positions

4. Sign for Transmission oil

6. Warning of high temperature

7. Warning for starting

8. Sign for 3-point touch

11 Sign for fill the fuel

12. Warning for banning fire

13. Sign for interrupt the battery

14. Sign for hug

16. WARNING! In the area of the engine fan

17. Note for working device

Located on the glass of cab

20. Sign for installation positions of extinguisher

21. Sign for reading the manual

22. Danger sign for voltage(Or be close to cable)

23. Sign for Emergency Exit

24. Notice for the door of cab

26. Warning of hot water and oil

12 Antifreeze liquid (when filling -35# Antifreeze)

13Antifreeze liquid (when filling -45# Antifreeze)

14 Note for operation

15 Note for driving

2.1 Safety Rules

with falling objects.

operation handles, meters and warning devices.

3.2 When Leaving Operator’s Seat

3.3 Mounting and Dismounting

yourself. Keep at least three-point contact (two hands/one foot or

flammable materials near the parts with high temperature

z Understand the objective of the operation; be sure to

strength will be reduced, and will not be able to realize its

assumes no responsibility for any injury, accident, or destruction

4.1 Safety at Working Area

4. 2 Check before Starting the Engine

freezing point of the coolant is significantly lower than the

4. 3 When Starting the Engine

4.4 Checking after Starting the Engine

z Do not put arms or feet on the working equipment or extend

z Steering device does not work when engine stops.

5.3 Full Load Transportation

5.4 Drive at Proper Speeds

5.5 Ensure Good Visibility

5.6 Driving in Dangerous Conditions

Damage of tire layer is more than 1/3 of the wheel

Never lift the machine with steel wire by connecting the