09 - Sinamics G120

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Private copy for Neelanjan Pal, neelpal2010@gmail.com
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Principle of a frequency inverter ....................................................................................................... 3

Power Module Overview (1) ............................................................................................................. 5
Power Module PM230
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...................................................................................................................... 8
Power Module PM240 / PM340 ........................................................................................................ 9
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Power Module PM250 / PM260 ........................................................................................................ 10
Power Module PM240-2 ................................................................................................................... 11
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SINAMICS G120C .......................................................................................................................... 12

SINAMICS G120D .......................................................................................................................... 13
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Electromagnetic compatibility ........................................................................................................... 14

Notes on installation ......................................................................................................................... 16
Intelligent Operator Panel IOP .......................................................................................................... 18
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Exercise 1: Commissioning with IOP ................................................................................................ 22

Exercise 1: Commissioning with the IOP .......................................................................................... 23
Exercise 1: Commissioning with IOP ................................................................................................ 24
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Exercise 2: Changing parameter settings ......................................................................................... 25

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Exercise 3: Operation with the IOP ................................................................................................... 26

Exercise 4: Factory settings with IOP ............................................................................................... 27
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SITRAIN 9-1
Power Module and Operator Panel
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Power Module The power modules supplies the motor in the power range from 0,37 kW to 250
kW. IGBT- technology with pulse width modulation guarantees a higly reliable and
flexible operation of the motor.
IOP om
The Intelligent Operator Panel is a convenient alternative to the BOP-2. The
graphic display facilitates work and can even display characteristic curves.
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Application macros The interconnection of inputs/outputs is a task that is required for almost every
commissioning operation. Numerous parameters must be set here. The macros set
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all parameters for the particular requirements at the touch of a button.

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SITRAIN 9-2
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Mode of operation In a rectifier circuit the three-phase current from the power supply is rectified. This
results in a DC voltage, which is buffered by capacitors (DC link).
A power section with transistors takes this DC voltage and generates a three-phase
current with a variable frequency and voltage from it.
V/f characteristic
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Variable voltage? The motor primarily represents an inductive resistance for the
current flow. When the frequency increases, so does the inductive resistance. The
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inverter must therefore increase the output voltage in proportion to the output
frequency. This relationship is referred to as the V/f characteristic.
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Free-wheeling diodes As the motor represents inductive resistance, the current flow is smoothed.
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To enable the current to continue to flow when the transistors pause, there is one
built-in diode for each transistor.
Note The diagram above shows the principle of how an inverter works. Today, (almost)
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all inverters for three-phase motors function according to this principle. Additional
components such as reactors, fuses, braking resistors, etc., are not shown.
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SITRAIN 9-3
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Switching frequency The DC link voltage is switched on and off in order to produce the variable voltage
at the inverter's output.
A fixed switching frequency (pulse frequency) of a few kHz is employed.
Pulse-width
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The mean value of the output voltage is the crucial factor. This value is varied as a
function of the switch-on/switch-off timing. Therefore, the width of the pulses
changes at a constant switching frequency (pulse-width modulation - PWM).
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Sine-wave A sinusoidal mean voltage value can be generated by continuously varying the
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pulse-width modulation. This is the fundamental frequency of the three-phase

current.
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Three-phase current If all 6 transistors are triggered in a particular combination, a three-phase current
with a frequency between 0 Hz and 650 Hz is generated (depending on the
particular inverter type and control variant).
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SITRAIN 9-4
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PM230 PM230 was specifically designed for drives of pumps, fans and compressors.
Available in IP20 and IP54/55 degrees of protection,
it is optimally suited for building engineering.
Due to the special design with a mains-friendly DC link, no line reactor is needed.
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This saves space and weight, and reduces power dissipation.
PM240 PM240 implements the principle of a DC link converter that has been used for
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decades. It is also suitable for highly dynamic applications with rapid load changes.
It also controls regenerative operation with braking resistor. In another design, such
power units can be connected together in the DC link to create a multi-motor
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system for the SINAMICS S120 converter series.

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PM240-2 The second generation of PM240-2 power units will gradually replace the PM240.
The new hardware platform enables higher power density as well as innovative
cooling concepts with push-through
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technology (PT-technology).
PM250 If load changes and regenerative operation occur, the PM250 is the innovative
solution. 4-quadrant operation and regenerative feedback is allowed. A typical area
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of application is conveyor technology.

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PM260 PM260 is currently available for 690 V. Due to the integrated sinusoidal filter on the
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motor side, it is suited for long motor cables of several hundred meters.
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PM340 PM340 of the SINAMICS S series can be used for single-phase mains terminals in
the lower power range.
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SITRAIN 9-5
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PM230 PM230 was specifically designed for drives of pumps, fans and compressors.
Available in IP20 and IP54/55 degrees of protection,
it is optimally suited for building engineering.
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Due to the special design with a mains-friendly DC link, no line reactor is needed.
This saves space and weight, and reduces power dissipation.
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PT Push Through, installation with through-hole technology in which the heatsink
extends to back out of the cabinet.
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LO Performance data with low overload (LO)

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HO Performance data with high overload (HO)

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SITRAIN 9-8
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PM240 PM240 implements the principle of a DC link converter that has been used for
decades. It also suitable for highly dynamic applications with rapid load changes. It
also controls regenerative operation with braking resistor. In another design, such
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power units can be connected together in the DC link to create a multi-motor
system for the SINAMICS S120 converter series.
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PM340 PM340 of the SINAMICS S series can be used for single-phase mains connections
in the lower power range.
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SITRAIN 9-9
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PM250 If load changes and regenerative operation occur, the PM250 is the innovative
solution. 4-quadrant operation and recovery is allowed. A typical area of application
is material handling.
PM260 om
PM260 is currently available for 690 V. Due to the integrated motor-end sinusoidal
filter, it is suited for long motor cables of several hundred meters.
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SITRAIN 9 - 10
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PM240-2 The second generation of PM240-2 power units will gradually replace the PM240.
The new hardware platform enables higher power density as well as innovative
cooling concepts with push-through
technology (PT).
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SITRAIN 9 - 11
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G120C The SINAMICS G120C compact converter offers a balanced mix of features for a
wide variety of applications. The SINAMICS G120C is a compact, robust and easy-
to-use converter and can optionally be equipped with a simple or convenient
operator panel.
SINAMICS G120C is specifically designed for the requirements of system
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integrators, OEMs and distributors to provide high productivity and tailored
performance.
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SITRAIN 9 - 12
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G120D The SINAMICS G120D distributed frequency converter is the solution for
demanding drive tasks especially in the area of conveyor technology. SINAMICS
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G120D enables stepless speed control of AC induction motors and meets all the
requirements of material handling applications from simple frequency control to
sophisticated vector control.
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IP65 With its sophisticated modular design with IP65 degree of protection, it fits
seamlessly into the system while enabling high system availability combined with
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low stocking of spare parts. The innovative recovery power unit concept helps to
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save energy. The patented realization concept of integrated safety functions is

unique throughout the world and enables improved plant designs with higher
productivity. This drive can be seamlessly integrated into the Siemens TIA world of
automation by means of PROFIBUS or PROFINET.
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Power range With it various device models (sizes FSA to FSC) in the power range from 0.75 kW
to 7.5 kW, it is suitable for a variety of drive solutions.
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CU240D-2 The CUs have been expanded in I/0 scaling. The safety function STO ("Safe
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Torque Off") is integrated in all variants of the SINAMICS control units. The safety
functions (SLS, SS1) and SDI (Safe Direction) and SSM (Safe Speed Monitoring)
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are supported in the failsafe design.

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CU250D-2 The CU250D-2 can now implement applications with positioning requirements in
the drive. This enhancement now allows use in hoisting/traverse/travel or rotary
applications.
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• Vector (VC) and sensorless vector control (SLVC) is possible

• Positioning by means of an encoder (HTL/SSI) or
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parallel with two sensors (HTL and SSI)
SITRAIN 9 - 13
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EMC Electromagnetic compatibility refers to the state in which there is no mutual

interference between technical devices caused by unintentional electrical or
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electromagnetic effects.
Line side The rapid switching operations in pulse-width modulation with a sharp increase in
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voltage produce effects on the power supply via the DC link and the rectifier. An
EMC filter is always integrated as a counter-measure.
The current harmonics from rectifier circuits contribute to the overall harmonic load
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on the power supply. The line-friendly DC link keeps the share of the PM230 very
low.
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Motor side Here, too, rapid switching operations in pulse-width modulation present a potential
source of interference. Shielded cables, whose shields are applied to the inverter
and motor with the greatest possible surface area prevent EMC interference.
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SITRAIN 9 - 14
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Overview .......................................................................................................................................... 3
Modular inverter ............................................................................................................................... 7
Control Units .................................................................................................................................... 9
Asynchronous motor ........................................................................................................................ 17
Commissioning
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................................................................................................................................ 22
BOP-2 Basic Operator Panel ............................................................................................................ 25
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Exercise 1: Getting to know the training device ................................................................................. 29
Exercise 2: Commissioning with BOP-2 ............................................................................................ 30
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Exercise 3: Data backup with BOP-2 ................................................................................................ 36

Exercise 4: Factory settings with BOP-2 ........................................................................................... 37
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SITRAIN 9 - 15
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Power Module (PM) Power Modules are available for motor outputs ranging from 0.12 to 250 kW.
They are available with different degrees of protection depending on the installation
location:
• IP55 for installation outside a control cabinet. The opening for the operator
panel is sealed with:
- BOP-2 or
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- blind cover
(each to be ordered separately)
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• Installation of the IOP assures degree of protection IP54.
• IP20 is the normal degree of protection for installation in a control cabinet.
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Control Units (CU) The modular design of the SINAMICS G120 offers different CUs depending on the
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application. These are differing in functions and interfaces.
Operator Panels The optional operator panels can be used for commissioning and operator input.
These are attached to the CUs.
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As an alternative, a PC can be used for commissioning.

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SITRAIN 9 - 16
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Distinguishing
features Optimal CU can be used for this depending on the application and the application
scenario. This ensures optimized function and cost for the customer.
Selection of the
Control Unit
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The optimal control unit is to be selected based on the number of I/Os and
additional functions such as Safety Integrated or HVAC, if necessary. The
communication options are already integrated and do not have to be purchased or
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installed separately. Two product series are available according to their areas of
application:
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• CU230 Control Units are especially designed for pumps and fan applications.
• CU240 Control Units are suited for a number of applications for general
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mechanical engineering, for example, conveyors, mixers and extruders.

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SITRAIN 9 - 17
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CU230P-2 The control units CU230P-2 are designed for drives with integrated technology-
functions for pumps, fans and compressors.
The I/O-interface, the fieldbus-interface and the additional
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software-functions support these applications. The integration of technology-
functions is a important differentiation to the other control units of the drive family
SINAMICS G120.
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CU240B-2 The control units CU240B-2 are the standard control units with a
basic I/O-set, optimum for many general purpose applications using V/f- or vector-
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control.
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CU240E-2 The control units CU240E-2 are the standard control units with an
extended I/O-set and Safety Integrated for applications with more complex
requirements using V/f- or vector-control.
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CU250S-2 The CU250S-2 is designed for applications with encoder feedback and/or high
quantity in I/O‘s:
- Increased robustness of the vector mode for critical applications
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- Approval of asynchronous 1PH8 motors in vector mode
- Extended connectivity for encoders for speed and position
- Increased functionality by further Safety functions and Simple Positioning BPOS
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Safety Integrated Basic Safety functions are available, extended Safety functions can be used with a
license.
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SITRAIN 9 - 20
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Onboard-Interfaces All types of standard encoders can be connected to the CU250S-2. For Vector-
Control it is possible to connect two encoders (for speed and positioning).
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SITRAIN 9 - 21
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positioning Besides the functions for controlling the speed and torque the CU250S-2 provides
a software package for positioning, which can be selected during configuration. The
package is called basic positioner (Bpos).
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Selecting Bpos there are functions for controlling the setpoint with
• Jog
• homing
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• Direct setpoint specification / MDI (Manual Data Input)
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• Traversing blocks
and a position controller which can be parameterized.
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SITRAIN 9 - 22
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Analog inputs The two analog inputs AI0 and AI1 are usually supplied directly via the 10V output.
Only one potentiometer is required externally.
These inputs can be switched via DIP switches and then operated with a current
Digital inputs
signal of 0 to 20 mA.
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The six digital inputs DI0 to DI5 can be supplied directly via the 24V output. Only
the switches are required externally.
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Alternatively, an external voltage source can also be used. In that case, its ground
must be connected with the ground of the terminal strip.
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PTC/KTY The following can be connected as motor temperature sensors:

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• PTC: e.g. PT100

• KTY: e.g. KTY84
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SITRAIN 9 - 23
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Analog outputs The two analog outputs AO0 and AO1 are designed for a current signal
of 0 to 20 mA.
Digital outputs The digital outputs have floating contacts.

The following voltage can be used:
• Output DO0 and DO2: 230 V AC
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• Output DO1: 30 V DC
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SITRAIN 9 - 24
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Control system Higher-level control of the drive can be performed in different ways:
• Manually
• Via digital and analog signals
• Via fieldbus (e.g. PROFIBUS, CAN, Modbus …)
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The drive-end interface must be parameterized accordingly.
Inverter The inverter has a host of autonomous functions. These are usually deactivated
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and can be activated and adapted as required. For example:
• Automatic restart after power failure
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• PID controller for controlling pressure or level

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Motor A different motor to the 4-pole motor with the same power as the inverter is
frequently used. Even if simple operation with incorrect data were possible, the
motor data must be adapted for:
• Good closed-loop control response
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• Correct functioning of the monitors
Load For optimal operation and reduced wear and tear, the following can be set on the
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inverter, for example:

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• Ramp up and ramp down incl. rounding

• Speed and torque limits
• Load monitoring for no-load operation and overload
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SITRAIN 9 - 25
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Overview .......................................................................................................................................... 3
Control Units .................................................................................................................................... 9
Asynchronous motor
Commissioning
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........................................................................................................................
................................................................................................................................
17
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SITRAIN 9 - 26
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Access routes The following options are available for commissioning:
BOP-2 or IOP The operator panels are snapped onto the Control Unit. Individual parameters can
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be changed or monitored directly using the operator panels. Procedures with
operator prompting are offered for commissioning. With the IOP, these procedures
are known as wizards.
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Memory card An existing parameterization can be copied from the first inverter to other identical
inverters.
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The contents of the memory card can be read or written to via normal Windows
operation. A parameterization can thus be sent as an e-mail attachment, for
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example, and loaded into the drive on-site without a PC.
STARTER For extensive parameterization, the STARTER software is the obvious choice. With
a graphical operator interface and diverse functions, it supports users in many
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ways with:
• Overview of diagnostics
• Comparison of parameter files
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• Data backup
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• Recording of signal characteristics (trace)

• Control panel (switching on, specifying setpoints, etc.)
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SITRAIN 9 - 27
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Features The Basic Operator Panel 2 is an extremely user-friendly and low-cost operator
panel for SINAMICS G120 frequency inverters.
Ease of use
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Commissioning of standard drives is easy with the menu-driven dialog on a
2-line display. Simultaneous display of the parameter and parameter value, as well
as parameter filtering, means that basic commissioning of a drive can be performed
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easily and, in most cases, without a printed parameter list.
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SITRAIN 9 - 28
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MONITOR Each press of the key jumps to the next display value. In this way, the user can
quickly gain an overview of the capacity utilization of the drive.
CONTROL
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When changing from automatic mode to manual mode, the following can be
specified here:
• SETPOINT: Modification of the setpoint using the up/down keys
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• JOG: Jog mode at a lower speed (parameterizable)
• REVERSE: Braking and then operation in the opposite direction
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DIAGNOS You can obtain an overview of pending and previous fault messages here.
Acknowledgement of the messages for a new start can also be found here.
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PARAMS The parameters can be accessed directly here. For simple applications, the filter
setting "Standard" is sufficient. This makes the parameter list shorter and clearer.
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SETUP This menu item leads to the initial commissioning.
EXTRAS Copying and loading of parameter sets can be initiated here:

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• Between the Control Unit and the BOP-2

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• Between the Control Unit and the MMC (if present)

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Filter For simple applications, the "Standard" level is sufficient. This makes the
parameter list clearer and the next required parameter is reached more quickly.
The "Expert" level shows all parameters in the same way as they can also be found
ESC key
in the expert list of the STARTER software.
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The "Escape" key exits the different menu items and returns to the starting point.
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SITRAIN 9 - 30
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Direct selection The entire value list is run through:

• Parameter numbers or
• parameter values
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This is convenient if the required values are close together. In the case of large
changes, the pass can take more time and then the digit-by-digit method can be
used.
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Digit-by-digit You change to this mode by pressing the OK key for approximately 2 seconds.
Now you can change the flashing digit.
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Brief pressing of the OK key takes you to the next digit.

With the ESC key, you can jump back one digit.
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SITRAIN 9 - 31
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Task Find out the motor data which will be needed later for commissioning!
First, find out how the motor is connected:
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• Star (wye) connection (Y, 400 V) or
• Delta connection ( 230 V)
There are different training devices in use, so if necessary, ask your course
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instructor.
1. Order number:
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…………………………………………………………………………………
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2. Rated voltage:
…………………………………………………………………………………
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3. Rated current:
…………………………………………………………………………………
4. Rated output:
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…………………………………………………………………………………
5. Power factor cos :
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…………………………………………………………………………………
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6. Rated speed:
…………………………………………………………………………………
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Requirements You will need a G120 training case with CU2x0x-2 and BOP-2.
Task You are now going to perform basic commissioning of the drive for a pump/fan
application.
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The inverter must have "U/f control with quadratic/parabolic characteristic" as the
control mode, and the CU inputs as the command and setpoint sources. To do this,
work through the 15 steps described below.
Note Please remember that the asynchronous motor is connected for 400 V, that is, it is
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star-connected (Y).
The parameter which is changed in order to complete the relevant basic
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commissioning step is given in each case in parenthesis below.

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1. Use the ESC key and the keys to navigate between menu levels.
2. Select menu level "SETUP" and then press the OK key.
3. The "RESET" step enables you to restore the unit to its factory settings. Select
"YES" and confirm by pressing the OK key. Wait until the "DONE" display
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appears. When you perform a Reset, you restore all parameter values to their
default (factory) settings.
4. You select the control mode in the step "CRTL MOD".
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Select "VF QUAD" for the control mode "U/f control with quadratic/ parabolic
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characteristic". Continue with "OK". (p1300)

5. With the step "EUR/USA" you select the relevant standard and therefore the
units for the remainder of the commissioning process: EUR for IEC or USA for
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NEMA.
Select "KW 50 HZ". Continue with "OK". (p100)
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6. Enter the motor rated voltage as the setting for "MOT VOLT"
(see rating plate or Exercise 1). Continue with "OK". (p304)
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7. Enter the motor rated current as the setting for "MOT CURR".
Continue with "OK". (p305)
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8. Enter the motor rated power in KW (IEC) as the setting for "MOT POW".
9. Enter the rated speed in rpm as the setting for "MOT RPM".
10.You can select whether or not to perform a motor identification run in the step
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"MOT ID". Read the Note below for further information.
Select the "STILL" option. Continue with "OK". (p1900)
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Note If you select MOT ID (p1900) during basic commissioning, alarm A07991 will
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appear at the end of the commissioning process. To enable the inverter to identify
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the data for the connected motor, you must switch on the motor (e.g. via the BOP-
2). The inverter switches off the motor after the motor data identification has been
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completed.
NOTICE! Motor data identification with hazardous loads!

Before you start the motor data identification run, you must secure any hazardous
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plant sections by cordoning off the danger zone, for example, or by lowering a
suspended load onto the ground.
If in doubt, you should dispense with rotating measurement and only carry
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out the motor data identification during standstill!

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Task (continued) Now change the relevant parameter settings

(cf. step 12 of basic commissioning process):
1. Use the ESC key and the

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keys to navigate between menu levels.
2. Select menu level "PARAMS" for the parameters and then press the
OK key.
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3. Select "STANDARD FILTER" with "OK".
4. Use the keys to navigate to parameter p1080.
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5. Press OK and use the keys to set the minimum speed to the value which
you calculated in the previous subtask.
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6. Confirm your input with "OK" and press the ESC key repeatedly until you reach
the status display again (MONITOR).
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Note Your training device might be a 3-phase PM240 unit for 400 V that is connected to
a 230 V supply with a single phase. With this type of training case, the supply
voltage is raised internally.
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One of the ways of detecting this is that fault F6310 "Supply voltage (p0210)
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incorrectly parameterized" will be displayed. The training case might malfunction as

a result.
To prevent this problem, you should use the "EXPERT FILTER" following the
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procedure described above to set parameter

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p210 (device supply voltage) = 460 V.
If you are uncertain, please ask your instructor for advice.

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Requirements You have completed Exercise 3

Task You can upload data to a BOP-2 and download them again back to the drive from
the BOP-2. You can use this function to perform series commissioning on drives of
the same type, for example.
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In this exercise, you are first going to upload the current data set to the BOP-2 and
then restore the drive to its factory settings. You are then going to download the
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data set to the drive again and perform a function test.
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2. Select menu level “EXTRAS" and then press the OK key.

3. Select "RAM -> ROM" and confirm with "OK" in order to safely transfer the
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current data to the EEPROM of the drive and then wait until the drive has
finished storing the data.
4. Now select "TO BOP" and "OK" in order to upload the current data set to the
BOP. The BOP-2 shows a progress display of the upload operation. Wait until "-
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DONE-" is displayed.
5. Now restore the factory settings on the drive.
To do this, continue with Exercise 5 and return to this exercise again afterwards.
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6. By actuating switches DIN0 to 2, check that the factory settings are restored on
the drive and that the drive is no longer responding.
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7. Now select option "FROM BOP" in menu “EXTRAS" and press "OK" in order to
download the current data set from the BOP-2 back to the drive.
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8. When the download is finished ("-DONE-"), switch off the power supply. Wait
until all LEDS have gone out. Now switch the power supply on again.
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9. Now test the drive to check whether it is functioning as described in Exercise 3.

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Requirements You will need a G120 training case with CU2x0x-2 and BOP-2.
Safety functions must be disabled if the Control Unit has any.
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Task In order to create a starting point for continuing commissioning with the
BOP-2, you are going to restore the factory settings on the G120.
Restoring factory settings with the BOP-2:
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2. Select menu level “EXTRAS" and then press the OK key.
3. Select option "DRVRESET" in order to restore the factory settings and confirm
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the restore operation by pressing the OK key twice.

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The BOP-2 will display "-BUSY-" for several seconds and then "-DONE-" once the
factory settings have been restored.
The factory settings have now been restored on the inverter.

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Note When you restore the inverter to its factory settings, the bus address and baud rate
remain unchanged.
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Overview .......................................................................................................................................... 3
Control Units .................................................................................................................................... 9
Asynchronous motor
Commissioning
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........................................................................................................................
................................................................................................................................
17
22
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Properties The Intelligent Operator Panel IOP is a user-friendly and powerful operator panel.
Thanks to the large plain text display, the menu prompting and the application
wizards, it is easy to perform commissioning.
Parameters A drive can be essentially commissioned without having to use a printed parameter
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list, as the parameters are displayed in plain text, explanatory help texts are
available, and the parameter filtering function is provided.
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Wizards Application wizards interactively guide you when commissioning important
applications such as conveyor technology, pumps, fans and compressors. The
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basic commissioning wizard is available for general commissioning.

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Control The manual control of drives is performed easily using directly assigned buttons
and the navigation wheel. The IOP has a dedicated switchover button to switch
over from the automatic to the manual mode.
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Diagnostics The frequency inverter can be diagnosed in a user-friendly fashion using the plain
text display of faults and alarms. Help texts can be obtained by pressing the INFO
button.
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Up to two process values can either be graphically or numerically visualized on the

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status display. Process values can also be displayed in technological units.

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Wizards The IOP wizards are question-based macros that support the user when setting up
the various functions and applications of the inverter.
Control
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The "Control" menu can be used to control the drive and change settings
in real time.
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Note Further information is provided in the “Operating Instructions SINAMICS IOP “.
Make sure you have the current firmware version.
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Menu When the "Menu" option is selected, the following functions are displayed:
• Diagnostics includes all diagnostic functions
• Parameters, where you can display and modify parameters
• Wizards, shortcut to "Wizards" main menu
• Up/Download for managing data storage
• Extras (see following page).
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Note Further information is provided in the " Operating Instructions SINAMICS IOP“.
Make sure you have the current firmware version.
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Tools If you select "Menu" followed by “EXTRAS“, the following functions are displayed:
• Status screen wizard, where you can adapt the status display
• Drive identity, where you can see the technical data for the components
• Parameter settings for changing parameter access rights
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• panel settings, where you can adapt the panel settings
Note Further information is provided in the "Operating Instructions for the Intelligent
Operator Panel“. Make sure you have the current firmware version.
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Requirements You will need a SINAMICS G120 training case with a Control Unit (CU2x0x-2) and
an IOP operator panel.
Task Perform basic commissioning using the IOP.

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The inverter should be operated in the control mode "V/f control with quadratic
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characteristic“. The inputs of the terminal strip are used as command and setpoint
sources.
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Note Please make sure that the motor is connected:

• Star connection (Y, 400 V) or
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• delta connection ( 230 V)

If necessary, ask your course leader because the training cases may differ.
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1. Select "Wizards" and click OK.

2. Select "Basic commissioning".
3. The 1st step "factory Reset" allows you to restore the parameters to their factory
settings (in every wizard). Select "Yes" and confirm by pressing the OK key.
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4. Select "V/f with quadratic / parabolic characteristic" as the control mode.

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5. Progress through the following screens to enter the motor data, but retain the 50
Hz characteristic.
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6. When you reach the input screen for the motor voltage, enter the motor data
specified on the rating plate in the following screens.
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7. Select "Identification standstill" in the "Motor data ID" step.
Note If you have selected "Motor data ID", alarm A07991 will appear at the end of the
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basic commissioning process. To enable the inverter to identify the data of the
connected motor, you must switch on the motor (e.g. via the IOP). The inverter
switches off the motor after the motor data identification has been completed.
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NOTICE! Motor data identification with hazardous loads!
Before you start the motor identification run, you must secure any hazardous plant
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sections by cordoning off the danger zone, for example, or by lowering a

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suspended load onto the ground.

If in doubt, omit rotational measurement and perform only motor data
identification at standstill!
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Note Your training device might be a 3-phase PM240 unit for 400 V that is connected to
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a 230 V supply with a single phase. With this type of training case, the supply
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voltage is raised internally.
The training case might malfunction as a result. To prevent this problem, you
should use the expert list to set parameter p210 as follows.
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p210 (device supply voltage) = 460 V.
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If you are uncertain, please ask your course leader for advice.
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Task If necessary, use the IOP to set parameter p210 to 460 V.

1. Select "Menu" and click OK.
2. Select "Parameters" and then “search by number".
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3. Use the navigation wheel to enter the number "00210".

After you have confirmed with "OK", the parameter “p210 U_Connection" is
displayed.
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4. Use the navigation wheel to change the parameter setting to 460 V.

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Confirm with OK.

5. Press the ESC key repeatedly until you reach the status display again.
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Task You have now finished parameterizing the inverter, but it is not yet ready for
operation. You now need to start the motor data identification routine.
You now need to start the inverter in order to perform the motor data identification.
To do this, carry out the steps described below:
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1. Using the "MANUAL/AUTO" key, switch to the MANUAL operating mode
("HAND" symbol appears in the status display).
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2. Switch on the inverter by pressing the "I" key and wait until the measurement is
complete.
3. Using the "MANUAL/AUTO" key, switch to the AUTO operating mode again
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("AUTO" symbol appears in the status display).

The inverter is now ready to operate.
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Test the functions In step 8 you selected "Standard I/Os with analog setpoint" (this corresponds to
macro no. 12). With this selection, the command and setpoint sources in the CU
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were connected as specified below:

• Switch DIN0 (DI0) ON/OFF 1 On/Off switch
• Switch DIN0 (DI1) Reversing Reverse direction of rotation
• Switch DIN0 (DI2) Acknowledge Faults can be acknowledged
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• Lamp RL1 (DO0) Fault One/several faults pending

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• Lamp RL2 (DO1) Alarm One/several alarms pending

• Lamp RL3 (DO2) Operation Inverter is running
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• Pot. ADC0 (AI0) Setpoint Speed setpoint setting

Test these connections and monitor the display on the IOP.
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Note You will find a detailed description of all available macros in Chapter 3.4.5
"Selecting the interface assignments" in the Operating Instructions.
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Requirements You will need a G120 training case with a Control Unit (CU2x0x-2) and an IOP.
Disabled safety functions if the Control Unit has safety functions.
Task
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In order to create a starting point for continuing commissioning with the IOP, you
should restore the factory settings on the G120.
Restoring the factory settings using the IOP:
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1. Select "Menu" and click OK.
2. Select “EXTRAS" and confirm with OK.
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3. Select “parameter settings" and confirm with OK.

4. Select "drive factory reset".
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5. Acknowledge the prompt with "yes".

6. The IOP will display "in progress… please wait" for several seconds and then
finally "Factory reset completed successfully“.
The factory settings have now been restored on the inverter.
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Note Every IOP wizard features an option which allows you to restore factory settings.
You are advised to make use of this option when you are working with the wizard.
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Then you will not need to carry out the above steps separately.
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When you restore the inverter to its factory settings, the bus address and baud rate
remain unchanged.
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SITRAIN 9 - 47

09 - Sinamics G120

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Principle of a frequency inverter ....................................................................................................... 3

SINAMICS G120C .......................................................................................................................... 12

Electromagnetic compatibility ........................................................................................................... 14

Exercise 1: Commissioning with IOP ................................................................................................ 22

Exercise 2: Changing parameter settings ......................................................................................... 25

Exercise 3: Operation with the IOP ................................................................................................... 26

all parameters for the particular requirements at the touch of a button.

pulse-width modulation. This is the fundamental frequency of the three-phase

system for the SINAMICS S120 converter series.

of application is conveyor technology.

Power Module and Operator Panel

Power Module and Operator Panel

LO Performance data with low overload (LO)

HO Performance data with high overload (HO)

save energy. The patented realization concept of integrated safety functions is

are supported in the failsafe design.

• Vector (VC) and sensorless vector control (SLVC) is possible

parallel with two sensors (HTL and SSI)

EMC Electromagnetic compatibility refers to the state in which there is no mutual

Exercise 3: Data backup with BOP-2 ................................................................................................ 36

application. These are differing in functions and interfaces.

As an alternative, a PC can be used for commissioning.

mechanical engineering, for example, conveyors, mixers and extruders.

Power Module and Operator Panel

PTC/KTY The following can be connected as motor temperature sensors:

• PTC: e.g. PT100

Digital outputs The digital outputs have floating contacts.

• PID controller for controlling pressure or level

• Correct functioning of the monitors

inverter, for example:

• Ramp up and ramp down incl. rounding

Exercise 3: Data backup with BOP-2 ................................................................................................ 36

Exercise 4: Factory settings with BOP-2 ........................................................................................... 37

Access routes The following options are available for commissioning:

example, and loaded into the drive on-site without a PC.

• Recording of signal characteristics (trace)

SETUP This menu item leads to the initial commissioning.

EXTRAS Copying and loading of parameter sets can be initiated here:

• Between the Control Unit and the BOP-2

• Between the Control Unit and the MMC (if present)

Direct selection The entire value list is run through:

Brief pressing of the OK key takes you to the next digit.

commissioning step is given in each case in parenthesis below.

characteristic". Continue with "OK". (p1300)

NOTICE! Motor data identification with hazardous loads!

out the motor data identification during standstill!

Task (continued) Now change the relevant parameter settings

1. Use the ESC key and the

incorrectly parameterized" will be displayed. The training case might malfunction as

procedure described above to set parameter

p210 (device supply voltage) = 460 V.

If you are uncertain, please ask your instructor for advice.

Requirements You have completed Exercise 3

2. Select menu level “EXTRAS" and then press the OK key.

9. Now test the drive to check whether it is functioning as described in Exercise 3.

the restore operation by pressing the OK key twice.

The factory settings have now been restored on the inverter.

Exercise 3: Data backup with BOP-2 ................................................................................................ 36

Exercise 4: Factory settings with BOP-2 ........................................................................................... 37

basic commissioning wizard is available for general commissioning.

Up to two process values can either be graphically or numerically visualized on the

status display. Process values can also be displayed in technological units.