The raw sugar was transfer from warehouse to the plant will be feed into affination centrifugal,

the centrifugal function as spinning washing machine that separate the molasses with the raw
sugar and melt the sugar using the Melter and the liquid sugar that form is called raw liquor.
Then, the raw liquor undergoes clarification process. This process using carbonator, in this
carbonator the raw liquor is introduce with lime and carbon dioxide, the purpose of this process
to …………after the liquor out from the carbonator is called as clear liquor.

The next process is decolorizing process. The clear liquor now is feed up into the IER
(Ion Exchange Resin). The main purpose of this process to reduce the colour content for the
liquid sugar. In this process have 11 IER column used to reduce the colour. In each column has
specific resin that used to reduce the colour, the chemical engineer will decide which type of
resin that is suitable to be use in the column. After the process finish the liquid sugar that comes
out from IER id called as fine liquor

After the fine liquor is collect in the tank, now it is the time for the next process which
is boiling process. In this process the fine liquor is boil in the vacuum pan. They use vacuum
pan to control the boiling temperature, it is because in the vacuum pan the pressure is -1 bar,
by using the concept lower the pressure lower the boiling point. In this process the -1 bar is
used to control the texture and colour of the sugar, if the sugar boiling temperature is too high
it will scorch the sugar and indirectly will change the colour of the sugar to dark. The purpose
of boiling to produce the crystal grain from the liquid sugar.
 Table of content

1.0 Introduction………………………………………………………………………………7
1.1. History ………………………………………………………………………………...
7
1.2. Structural of main Activity…………………………………………………………….
8
1.3. Objective of Industrial Training……………………………………………………….
9
1.4. Training Schedule……...……………………………………………………………...
9
2.0 Industrial Environment……………………………………………………………………
10
2.1. Adaptation and adjustment in the Industry…………………………………………...
10
2.2. Practice of Occupational safety and health…………………………………………...
12
3.0 Industrial Experience……………………………………………………………………...
13
3.1. Boiler maintenance…………………………………………………………………...
13
3.2. Liquid Sugar Project……………………………………………………………….…
18
3.2.1 Stage1…………………………………………………………………………....
21
3.2.2 Stage 2…………………………………………………………………………...
23
4.0 Industrial Project………………………………………………………………….……….
27
5.0 Summary…………………………………………………………………………………..
28
6.0 References………………………………………………………………………………....
30
7.0 Appendix………………………………………………………………………………..…
31

List of Figure

Figure 1: Mission and Vision of

CSR…………………………………………………………... 7

Figure 2: Process flowchart……………………………………………………………………..

8

Figure 3: En Jamil Briefing…………………………………………………………………….

10

Figure 4: En Jamil Show the Boiler parts………………………………………………………

10

Figure 5: Wearing Coverall before entering Deaerator………………………………………...

12

Figure 6: Normal Attire, safety boot, helmet and ear plug………………………………….….

12

Figure 7: Collecting Sample of scale……………………………………………………….…..

13

Figure 8: Condition in the bulge water tube……………………………………………………

13

Figure 9: En Jamil Inspect the new water tube…………………………………………………

14
Figure 10: Condition of the rear membrane wall after remove the bulging tube………………
14
Figure 11: After install the new tube…………………………………………………………...
14
Figure 11.1: After spray with penetrant………………………………………………………..
14
Figure 12: Checking gas content……………………………………………………………….
15

Figure 13: Gas Detector device………………………………………………………………...

15

Figure 14: Technician open the valve……………………………………………………….....

15

Figure 15: Turbine Oil……………………………………………………………………...….

15

Figure 16: Before entering the deaerator………………………………………………...…….

16
Figure 17: All the component from boiler 7……………………………………………...……
16
Figure 18: Pressure gauge…………………………………………………………………...…
16
Figure 19: Burner……………………………………………………………………………....
17
Figure 20: The broken firebrick wall………………………………………………………......
17
Figure 21: Current liquid sugar process………………………………………………………..
18
Figure 22: New Liquid sugar process………………………………………………………….
19
Figure 22: 5 stages of liquid sugar project……………………………………………………..
19

Figure 23: Valve and pressure gauge…………………………………………………………..

20
Figure 24:
Column……………………………………………………………………………… 20
Figure 25: Centrifugal pump…………………………………………………………………....
20
Figure 26: Chemical resin………………………………………………………………………
20
Figure 26.1: Chemical resin in pack……………………………………………………….…....
20
Figure 27: schematic diagram for first stage………………………………………………....…
21

Figure 28: Actual pilot

plant………………………………………………………………....…. 21
Figure 29: Result of Liquid Sugar…………………………………………………………..…..
22
Figure 30: Schematic diagram of stage
2…………………………………………………..…….23
Figure 31: Actual stage 2 pilot
plant……………………………………………………………. 23
Figure 32: Colour result
………………………………………………………………………... 24
Figure 33: Ash
result……………………………………………………………………………. 24
Figure 34: Sample
collected…………………………………………………………………….. 25
Figure 35: Sample pH
test……………………………………………………………….……… 25
Figure 36: pH
probe…………………………………………………………………….………. 25
Figure 37: Sample on brix
machine…………………………………………………….………. 25
Figure 38: Brix machine
display……………………………………………………….……….. 25
Figure 39: Filtration
process……………………………………………………………………. 25

Figure 40: Insert the sample into brix machine…………………………………………………

25
Figure 41: Talameter……………………………………………………………………………
26
Figure 42: sample in the talameter……………………………………………………………...
26
Figure 43: Insert the sample into talameter……………………………………………………..
26

Figure 44: Factor table………………………………………………………………………….

26

Figure 45: Colour result………………………………………………………………………...

26

List of Tables.

Table 1: Training Schedule

table……………………………………………………………….9