Documente Academic
Documente Profesional
Documente Cultură
Congratulations, and welcome to the fabulous world of KIOTI CK25/30/35 ownership, where serious work is
made fun again!
This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.
Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI CK25/30/35 it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information
you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.
Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
SAFETY AND VEHICLE DAMAGE WARNING
ABBREVIATIONS DEFINITIONS
Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list
of the universal symbols and their meanings.
Slow
Engine Coolant-Temperature Differential Lock
High Range
Parking Brake Position Control-Lowered Position
Middle Range
Battery Charging Condition Hazard Warning Lights
Low Range
704O101C 704O102C
1. It is recommended that you read and 5. Keep safety decals clean of dirt and
understand this entire manual before debris.
operation of your new tractor. Fail- 6. Watch where you are going at all
ure to do so could result in accidents times so that you are able to avoid
or injury. obstacles that can cause injury or
2. Only persons who are properly damage to your tractor.
trained should be allowed to operate 7. When starting the tractor make sure
the tractor. your path is clear of people to avoid
3. Read and follow all warning labels accidents caused by sudden
and decals affixed to the tractor. movements.
4. Replace any missing or damaged 8. Before making reverse movements
decals as soon as it is practical. A with your tractor, you should always
list of decals is shown on page1- check to see that the path is clear.
14~16.
SAFETY PRECAUTIONS 1 -3
9. Never operate this tractor or any 12. Never start the engine while stand- 16. All persons using the tractor should
other agricultural equipment while ing on the ground. have knowledge of its proper op-
under the influence of alcohol, 13. Only the operator should ride on the eration and should read this manual
drugs or while fatigued. tractor unless a passenger seat is carefully.
10. While working in cooperation with installed. Keep bystanders away 17. Never get off the tractor without
other tractors always communicate from the tractor while in operation. setting the parking brake, lower-
your intentions. 14. When getting on and off the tractor, ing the implement to the ground
11. Do not start your tractor by short- handholds and step plates should and shutting of the tractor.
ing across the starter. always be used. This will help to 18. No alterations should be made to
prevent accidental slips trips and your KIOTI tractor.
falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
1 -4 CK25/30/35
NOTE
z Always use seat belt when the trac-
tor is equipped with a ROPS. Never
use the seat belt when tractor is
not equipped with a ROPS.
704O106C 704O107C
1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en-
shift levers while the engine is incline, and remember to shut off the closed building without the proper
running. Unexpected tractor move- engine and PTO before dismount- ventilation. Exhaust fumes contain
ments can result in bodily injury. ing the tractor. carbon monoxide and may cause
series injury or death.
1 -6 CK25/30/35
USA AU, EU
(1) Drawbar
4. Make sure that all pressure lines are 6. If The front of the tractor tends to 7. Always use the proper ballast weight
tight before starting the tractor. rise up when heavy implements are on your tractor when using rear
5. Pull only from the drawbar. Never attached to the three point hitch, implements.
hitch anything to the axle housing or weights should be installed on the 8. Watch front and rear to avoid ob-
any other point except the drawbar. tractor. Do not operate the tractor stacles at row ends, near trees and
Pulling from any other location only with a light front end. around other obstructions.
increase the risk of serious personal
injury or death.
SAFETY PRECAUTIONS 1 -7
(1) Interlock (2) Brake Pedal (L) (1) Interlock (2) Brake Pedal (L)
(3) Brake Pedal (R) (3) Brake Pedal (R)
1. Lock the brake pedals together when 2. Always slow the tractor before
traveling at road speeds. Brake both turning. Turning at high speed may
wheels simultaneously when mak- tip the tractor over or cause an op-
ing an emergency stop. Uneven erator to loss control of the tractor.
braking at road speeds could cause
the tractor to tip over.
SAFETY PRECAUTIONS 1 -9
USA, AU EU
(1) PTO Shaft Cover (1) 3-point hitch lowering speed knob
(2) PTO Shaft Cap (A) “FAST” (C)“LOCK”
(B) “SLOW”
1. Make sure the tractor is completely attached to the equipment. 1. Use the 3-point hitch only with equip-
stopped, gears are in neutral and all 4. When operating stationary PTO driven ment designed for 3-point hitch
moving components have com- equipment, always apply the tractor usage.
pletely stopped before connecting, parking brake and place chocks be- 2. When using a 3-point hitch mounted
disconnecting, adjusting, cleaning or hind and in front of the rear wheels. implement, be sure to install the
servicing any PTO driven equipment. Stay clear of all rotating parts. proper counterbalance weight on the
2. Keep the PTO shaft cover in place at 5. Do not attach a PTO driven imple- front of the tractor.
all times. Replace the PTO shaft cap ment if the implement’s safety shields 3. When transporting on the road, set
when the shaft is not in use. are damaged or not in place. Rotat- the implement lowering control in the
3. Before installing or using PTO driven ing shafts are an entanglement "LOCK" position to hold the imple-
equipment, read the manufacturer's hazard. ment in the raised position.
manual and review the safety labels
SAFETY PRECAUTIONS 1 -11
In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while
park it on a flat level surface, set the fore servicing any part that may have the coolant is hot. When cool, slowly
parking brake, place the gear shift le- become hot while the tractor was rotate the cap to the first stop and
ver in neutral and stop the engine. running. allow sufficient time for excess pres-
1. Do not smoke while working around 3. You must always stop the engine be- sure to escape. After all the pres-
the battery or when refueling your fore refueling the tractor. Avoid over- sure is released remove the cap
tractor. Keep all sparks and flames filling the tractor or spilling the fuel. completely. If your tractor is
away the battery and fuel tank. The equipped with a coolant recovery
4. Before jump starting a dead battery,
battery presents an explosive haz- tank, add coolant there rather than
read and follow all of the instructions.
ard because it gives off hydrogen to the radiator.
5. Keep a first aid kit and fire extin-
and oxygen… especially when
guisher handy at all times.
recharging.
1 -12 CK25/30/35
7. When working with your tractors 9. Tire mounting should be done by 12. Make sure that wheel bolts have
electrical components you must first qualified professionals, with the been tightened to the specified
disconnect the battery cables. proper equipment. torque.
8. To ensure that there are no accidents 10. Maintaining correct tire pressure is 13. Escaping hydraulic fluid under pres-
from sparks you must first discon- important for the life of your tires. sure has sufficient force to pen-
etrate skin, causing serious per-
nect the negative battery cable. Do not inflate the tires above the sonal injury. Be sure to release all
recommended pressure specified in residual pressure. Before discon-
the owner’s manual or on the trac- necting hydraulic lines.
tor tire. Before adding pressure to the hy-
11. Securely support the tractor when draulic system, make sure that all
changing wheels or the wheel tread connections are tight and that all
width. line, pipes and hoses are free of
damage.
SAFETY PRECAUTIONS 1 -13
704O130C 704O131C
14. Fluid escaping from pinholes may 15. Keep the environmental pollution in
be invisible. Do not use hands to mind. When replacing coolant or
search for suspected leaks; oil, disuse of it the right way.
Use a piece of cardboard or wood, Be sure to observe all relevant
instead. Use of safety goggles or regulations when you dispose of
other eye protection is also highly engine oil, transmission oil, fuel,
recommended. If injured by escap- coolant, filters and battery.
ing fluid, see a medical doctor at
once. This fluid can produce gan-
grene and/or severe allergic
reaction.
1 -14 CK25/30/35
704O132C
SAFETY PRECAUTIONS 1 -15
(1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112
(2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141
1 -16 CK25/30/35
2
2 -2 CK25/30/35
SERVICING
704O201C
(1) S/N Identification Plate (3) Transmission Serial Number(MANUAL TYPE) (5) Identification No.(EU)
(2) Transmission Serial Number(HST TYPE) (4) Engine Serial Number
Your dealer is interested in your new When in need of parts, be prepared to Identification No.
tractor and has the desire to help you give your dealer both the tractor and
get the most value from it. After read- engine serial numbers.
ing this manual thoroughly, you will find The tractor serial number is located on Engine Serial No.
that you can do some of the regular the transmission housing on the left
maintenance yourself. side of the tractor. The engine serial
number is located on the right side of Transmission Serial No.
However, when in need of parts, war- the engine crankcase. Locate the se-
ranty or major service, be sure to see rial numbers now and record them in
your KIOTI dealer. For service, con- the space provided.
tact the KIOTI dealership from which Date of Purchase
Before using NON-KIOTI approved
you purchased your tractor or your lo- implements or attachments, contact
cal authorized KIOTI dealer. your nearest dealer regarding safety To be filled in by purchaser
and application.
SPECIFICATIONS
SPECIFICATIONS
Forward (At rated engine rpm) 1.4-21.64 0-19.95 1.5-22.9 0-21.1 1.5-22.9 0-21.1
km/h (mph) (0.86-13.45) (0-12.39) (0.93-14.22) (0-13.11) (0.93-14.22) (0-13.11)
Reverse (At rated engine rpm) 1.25-19.07 0-12.47 1.32-20.19 0-13.2 1.32-20.19 0-13.2
km/h (mph) (0.77-11.85) (0-7.75) (0.82-12.53) (0-8.20) (0.82-12.53) (0-8.20)
mm (in.)
Wheel base mm (in.) 1,680 (66.1)
Min. ground clearance mm (in.) 320(12.59) 351(13.82) 351(13.82)
Tread Front mm (in.) 1,106(43.5) 1,105(43.5) 1,105(43.5)
Rear mm (in.) 978 - 1,294(38.5 - 50.9) 1,054 - 1,302(41.5 - 51.3) 1,054 - 1,302(41.5 - 51.3)
Min. turning radius
2.9(9.5) 2.9(9.5) 2.9(9.5)
(with dual brake) m (Ft.)
Weight (with ROPS) kg (lbs.) 1,364(3,007) 1,370(3,020) 1,380(3,042) 1,386(3,055) 1,380(3,042) 1,386(3,055)
NOTE: The specifications are subject to change for the purpose of improvement without any notice.
3 -4 CK25/30/35
TRAVELING SPEED
CREEP SHIFT LEVER (only EU-option) km/h(mile/h)
* AT RATED ENGINE RPM WITH STANDARD TIRES.
km/h(mile/h) Shuttle Hi-Low Creep Main CK25 CK30 / CK35
1 0.17(0.11) 0.18(0.11)
Shuttle Hi-Low Main CK25 CK30 / CK35
2 0.25(0.16) 0.26(0.16)
1 1.41(0.88) 1.50(0.93) Low 3 0.38(0.24) 0.39(0.24)
2 2.05(1.27) 2.17(1.35) 4 0.56(0.35) 0.59(0.37)
Low 3 3.11(1.93) 3.29(2.05) Low 1 1.41(0.25) 1.47(0.91)
4 4.65(2.88) 4.92(3.06) 2 2.04(1.27) 2.12(1.32)
Forward High 3 3.10(1.93) 3.22(2.00)
1 6.59(4.09) 6.97(4.33)
4 4.6392.88) 4.82(3.00)
2 9.54(5.93) 10.09(6.27) Forward
High 1 0.80(0.50) 0.83(0.52)
3 14.49(9.00) 15.34(9.53)
2 1.16(0.72) 1.21(0.75)
4 21.65(13.45) 22.91(14.24) Low 3 1.76(1.09) 1.83(1.14)
1 1.25(0.78) 1.32(0.82) 4 2.63(1.63) 2.74(1.70)
2 1.80(1.12) 1.91(1.19) High 1 6.56(4.08) 6.83(4.24)
Low 3 2.74(1.70) 2.90(1.80) 2 9.50(5.90) 9.88(6.14)
High 3 14.44(8.97) 15.02(9.33)
4 4.09(2.54) 4.33(2.69)
Reverse 4 21.56(13.40) 22.44(13.94)
1 5.81(3.60) 6.15(3.82)
1 0.15(0.09) 0.16(0.10)
2 8.40(5.22) 8.89(5.53)
2 0.22(0.14) 0.23(0.14)
High 3 12.77(7.93) 13.5(8.39) Low 3 0.33(0.21) 0.35(0.22)
4 19.07(11.85) 20.19(12.55) 4 0.50(0.31) 0.52(0.32)
Low 1 1.24(0.77) 1.29(0.81)
km/h(mile/h)
2 1.80(1.12) 1.87(1.16)
Shuttle Hi-Low CK25H CK30H / CK35 High 3 2.73(1.70) 2.84(1.76)
Low 0~4.99(3.10) 0~5.28(3.28) 4 4.08(2.54) 4.24(2.63)
Reverse 1 0.71(0.44) 0.73(0.45)
Forward Mid 0~9.78(6.08) 0~10.35(6.43)
2 1.02(0.63) 1.06(0.66)
High 0~19.95(12.40) 0~21.11(13.11) Low 3 1.55(0.96) 1.61(1.00)
Low 0~3.28(2.04) 0~3.47(2.16) 4 2.32(1.44) 2.41(1.50)
High 1 5.78(3.59) 6.02(3.74)
Reverse Mid 0~6.11(3.80) 0~6.46(4.01)
2 8.37(5.20) 8.71(5.41)
High 0~12.47(7.75) 0~13.19(8.20) High 3 12.72(7.90) 13.23(8.22)
4 19.00(11.81) 19.77(12.28)
SPECIFICATIONS 3 -5
IMPLEMENT LIMITATIONS
This KIOTI tractor has been thoroughly tested for proper performance with implements approved by KIOTI. Use with
implements which are not sold or approved by KIOTI and which exceed the maximum specifications listed below, or which
are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures of the tractor, damage to other
property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper
implements are not covered by the warranty.]
704O301C
NOTE : Implement size may vary depending on soil types and field conditions.
3 -6 CK25/30/35
EXTERIOR VIEW
(1) Seat
ONLY USA/AU
(2) Steering Wheel
(3) Fuel Cap Cover
(4) Hood/Bonnet
(5) Head Light
(6) Cup Holder
704O401C
DESCRIPTION OF OPERATING SYSTEM 4-3
AU type
704O402C
4-4 CK25/30/35
ONLY EU
(1) Seat
(2) Steering Wheel
(3) Fuel Cap Cover
(4) Hood/Bonnet
(5) Head Light
(6) Cup Holder
704O403C
DESCRIPTION OF OPERATING SYSTEM 4-5
704O404C
4-6 CK25/30/35
704O405C
DESCRIPTION OF OPERATING SYSTEM 4-7
704O408A
4-8 CK25/30/35
704O406C
DESCRIPTION OF OPERATING SYSTEM 4-9
704O407C
OPERATION
PRE-OPERATION
DAILY CHECK
CHECK ITEM
It is a good practice to know the con- - Walk around inspection.
dition of your tractor before you start - Check the engine oil level
it. You should perform a routine check
- Check the transmission oil level
before each use.
- Check the coolant level
! CAUTION - Clean the grill and radiator screen.
To avoid personal injury: - Check the air cleaner and evacua-
z Be sure to check and service the tor valve.
tractor on a level surface with - Check the brake pedals and link-
the engine shut off and the park- ages
ing brake “ENGAGED”. - Check all dash gauges and indica-
z Refuel (See “DAILY CHECK” in tors
periodic service section.)
- Check head lights, tail lights, and all
z Care of danger, warning and
working lights.
caution labels (See “DANGER,
WARNING AND CAUTION LA- - Check accessible wiring harness for
BELS” in safety precautions any damage.
section.) - Check the seat belt and ROPS for
damage.
- Refuel (See "daily check" in the pe-
riodic service section)
- Check all danger and warning labels.
OPERATION 5-3
704O502C 704O503C
WARMING UP
WARM-UP AND TRANSMISSION OIL
IN THE LOW TEMPERATURE RANGE
! CAUTION Ambient Warm-up time
z Hydraulic oil serves as transmission temperature requirement
z During warm up of the engine,
fluid to protect and lubricate mov- Above 0 °C
be sure that the parking brake At least 5 minutes
ing parts. (32 °F)
is set.
z During warm up of the engine, This fluid is also circulated through 0 ~ -10 °C
5 ~ 10 minutes
make sure that all shift levers out the hydraulic circuit to operate (32 ~ 14 °F)
are in the neutral position. functions like steering, three point -10 ~ -20 °C
10 ~ 20 minutes
hitch, and remote functions. (14 ~ -4 °F)
In cold weather, the oil will be cold Below -20 °C
After starting your tractor's engine al- More than 20 minutes
with increased viscosity. This can (-4 °F)
low five minute warm up period before
applying any load to the tractor. If a cause delayed oil circulation or ab-
load is applied to the tractor before it normally low hydraulic pressure for
has time to warm up, serious damage, some time after engine start-up. IMPORTANT
such as can occur premature wear, This in turn can result in trouble to z Do not operate the tractor un-
breakage, or seizure. the hydraulic system. To prevent the der full load condition until it is
above, observe the following sufficiently warmed up.
instructions:
z Warm up the engine at a high idle
according to the table below:
5-10 CK25/30/35
JUMP STARTING
When jump starting the engine, follow the other vehicle to touch. Start the
the instructions below to safely start vehicle's engine after connecting the
the engine. cables and let it run for a few
moments. Turn off all accessories
on both vehicles. Then start the dis-
1. Use a battery of the same voltage
abled tractor.
as the disabled tractor battery to
jump start the tractor. Locate the 8. Disconnect the battery cables in the
good battery in a safe place where exact opposite order as they were
the jumper cables will reach. attached.
704O511C 2. Engage the parking brake of the
(1) Dead Battery (2) Jumper Cables tractor and shift the transmission
(3) Helper Battery gear to the neutral position.
3. Put on safety goggles and rubber
gloves.
! CAUTION 4. Attach the red clamp to the positive
z Keep fire, spark, cigarette, etc., terminal of the dead battery, and at-
from the battery. tach the other end to the positive
z If the tractor battery is frozen, terminal of the helper battery.
jump starting the engine is
5. Clamp the black cable to the Engine
prohibited.
hooks or other ground source and
z Do not connect the (-) jumper
attach the other end to the negative
cable to the negative(-) terminal
cable of the helper battery.
of the discharged battery.
z Use a ground away from the bat- 7. If the helper battery is in another
tery vehicle, do not allow the tractor and
OPERATION 5-11
(1) Grip Bolt (2) Set Pin (1) ROPS (1) Grip Bolt (2) Set Pin
(3) Snap Pin (3) Snap Pin
1. Remove the grip bolt, snap pin and 2. Fold the ROPS.
set pin. 3. Align pin holes, insert set pin, and
secure them with the snap pin.
! CAUTION ! CAUTION
z You should always stop the To avoid personal injury: ! CAUTION
engine, remove the key and set Hold the ROPS tightly with both
the parking brake before raising
z
To avoid personal injury:
hands and fold the ROPS slowly zMake sure the pins are properly
or folding the ROPS. and carefully.
z Always perform such tasks from installed and secured.
a safe and stable position at the
rear of the tractor.
z Folding the ROPS should only be
done when absolutely necessary,
and should be returned to the up-
right position as soon as possible.
5-12 CK25/30/35
(1) Grip Bolt (2) Set Pin (1) Position Adjuster (2) Weight Adjuster
(3) Snap Pin (3) Seat Reclining Lever (A) “PULL IN”
1. Remove both the grip bolt, snap pin 3. Align pin holes, insert set pin and 1. ADJUSTING THE OPERATOR’S
and set pin. secure them with the snap pin. POSITION
2. Raise ROPS to the upright position. (1) OPERATOR'S SEAT
! CAUTION
! CAUTION To avoid personal injury: ! CAUTION
To avoid personal injury: z Make sure that pins are properly To avoid personal injury:
zThe ROPS must be raised slowly installed and secured. z Make sure that the seat is com-
and carefully. pletely secured after each
adjustment.
z Do not allow any person other
SEAT
! CAUTION
704O518C z For one seated occupant.
(1) Seat (4) Height Adjuster z Do not adjust seat when vehicle
(2) Horizontal Adjustment(Slide rails) (5) Weight Adjuster is in operation.
(3) Suspension Assembly z Keep clear of maintenance should
be carried out by authorized &
competent personnel only.
5-14 CK25/30/35
IMPORTANT
z After adjusting the operator’s
seat, be sure to check that the
seat is properly locked. 704O519C 704O520C
! WARNING
To avoid personal injury:
zApplying one rear wheel brake at
a time can cause the tractor to
swerve or roll over at high speeds.
IMPORTANT
To help prevent premature clutch
wear.
z The clutch pedal must be en-
704O523C 704O524C
clutch pedal.
z Select the proper gear and en-
(1) Position Control Lever (1) Clutch Pedal
(A) UP
gine speeds according to the
type of job you are doing.
IMPORTANT
The synchronized shuttle shift le-
ver may be shifted while the trac-
tor is moving slowly and the clutch
is depressed, but sudden gear
shift changes without clutching
may cause transmission damage.
1. Be sure the range gear shift lever is (4)CREEP GEAR SHIFT LEVER
! CAUTION
in neutral position. only EU-option
z To stop the tractor, be sure to
2. Release clutch pedal(Manual type)
disengage the clutch first, then
or slightly depress the speed con-
depress the brake pedal. This is
trol pedal to rotate the gears inside
because creep range gives high
of transmission.(HST only) Release
torque at low forward speeds
the speed control pedal to neutral.
thus making braking ineffective.
3. Depress clutch pedal and then shift z To avoid any transmission
the range gear shift lever. damage, do not convert from for-
ward to revere and vice versa
704O526C while driving.
IMPORTANT (1) Creep Gear Shift Lever
(A) “HIGH” (N)“NEUTRAL” With a creeper transmission, an opera-
z To avoid transmission damage, (B) “LOW”
tor has the option to use 16 F and 16R
depress clutch pedal and stop HOW TO USE CREEP GEAR SHIFT gears.
tractor before shifting between LEVER
ranges. If you misuse or mishandle the creep-
z In high shift ranges and low en- ing speed, it may cause damage to
gine rpm, the vehicle could be the unit, so please note the following.
stopped when the output axles 1. Possible times to use;
are loaded. At that time, Use the
• A deep tilling application
low range gear or increase the
engine rpm. • When unable to maintain a constant
z HST is very precise apparatus. speed in harsh field conditions
When using the tractor for long, • Transplanting
be sure to replace oil filters • When loading and unloading
regularly.
OPERATION 5-19
HST Type
704O528C
704O527C
(1) Range Gear Shift Lever (Hi-Lo) H “HIGH SPEED”
N “NEUTRAL POSITION”
M “MIDDLE SPEED”
L “LOW SPEED”
5-20 CK25/30/35
! CAUTION (1) Hand Throttle Lever (2) Foot Throttle (1) Brake Pedals
(A) Depress
INCREASE DECREASE
To avoid personal injury:
z You should not engage your front
7. ACCELERATE THE ENGINE 8. UNLOCK THE PARKING BRAKE
wheel drive while traveling at
(1) HAND THROTTLE LEVER AND SLOWLY RELEASE THE
road speeds. This can cause
CLUTCH PEDAL.
your tractor to stop quickly, and Pushing the throttle lever back de-
unexpectedly. creases engine speed, and pushing To release the parking brake, simply
it forward increases engine speed. depress the brake pedals again. Once
IMPORTANT (2) FOOT THROTTLE (MANUAL Type) released, the parking brake indicator in
z Depress the clutch pedal before Use the foot throttle when traveling the easy checker will go off.
engaging the front wheel drive on the road. Press down on it for
lever. higher speed. The foot throttle is in-
z Tires will wear quickly if front terlocked with the hand throttle lever;
wheel drive is engaged on when using the foot throttle, keep the
paved roads. hand throttle lever in low idling
position.
OPERATION 5-21
IMPORTANT
z To prevent serious damage to
the HST do not adjust the stop-
per bolts.
5-22 CK25/30/35
STOPPING HORN
only EU, AU type
1. Slow the engine to idle
NOTE
2. Depress the clutch and brake pedal.
z If you step on the brake, the speed
(Manual model)
set device will disengage.
z Make sure to keep the speed set 3. After the tractor has stopped, disen-
lever in the off position when start- gage the PTO, lower the implement,
ing the tractor. shift the transmission into neutral,
z Return the speed set lever to the release the clutch pedal and set the
off position when stopping the parking brake.
tractor. 4. H.S.T model: Release the travel
z Speed set device will not operate pedal, slow engine to idle. 704O532C
in reverse. 5. Place HI-LO lever in neutral, follow (1) Horn Switch
z The speed control lever can be re- number 3 above. (2) Horn
leased When overloads or any sud-
den forces are obtained.
IMPORTANT
z To prevent the damage of speed
set device, do not depress the
reverse travel side pedal when
the speed set device is engaged.
! CAUTION
z To avoid personal injury and
maintain optimum control of
tractor, do not use the speed set
device at high speeds or when
driving the tractor on rods.
OPERATION 5-23
704O533C
EASY CHECKER
If warning lamps come on while oper-
ating the engine, immediately stop the
engine and check for the cause.
Never operate the tractor while warn-
ing lamps are on.
704O534C 704O535C
(1) Fuel Gauge (1) Coolant Temperature Gauge (1) Tachometer (2) Hour meter
“E” EMPTY “F” FULL “C”COLD “H”HOT (A) PTO: 540 rpm
When the key switch is on, the fuel 1. The tachometer indicates the engine
gauge indicates the fuel level.
! CAUTION speed and the 540rpm PTO shaft
To avoid personal injury: speed location on the dial.
Be careful not to empty the fuel tank. zDo not remove radiator cap un-
Otherwise air may enter the fuel til coolant temperature is well 2. The hour-meter indicates, in five
system. below its boiling point. Then digits, the hours that the tractor has
Should this happen, the system should loosen cap slightly to the stop been operated.
be bled (See "Bleeding Fuel System" to relieve any pressure before Records the hour, and portions of the
in as required in Periodic Service removing cap completely. hours that the tractor has been oper-
Section.) 1. When the key switch is turned "ON" ated while the engine is running.
this gauge indicates the temperature Its operation if not based on engine
of the coolant. "C" is for cold, and RPM, but is electrically determined.
"H" is for hot. Normal temp will indi-
cate between the C and middle.
5-26 CK25/30/35
704O548A
EASY CHECKER
If warning lamps come on while oper-
ating the engine, immediately stop the
engine and check for the cause.
Never operate the tractor while warn-
ing lamps are on.
704O549A
The tachometer indicates the engine When the key switch is on, the fuel When the key switch is turned "ON"
speed and the 540rpm PTO operating gauge indicates the fuel level. this gauge indicates the temperature of
speed. Be careful not to empty the fuel tank. the coolant. "C" is for cold, and "H" is
The hour-meter indicates, in five digits, Otherwise air may enter the fuel for hot.
the hours that the tractor has been system. ! CAUTION
operated. Should this happen, the system should To avoid personal injury:
be bled (See "Bleeding Fuel System" z Do not remove radiator cap un-
in Periodic Service Section.) til coolant temperature is well
below its boiling point. Then
loosen cap slightly to the stop
to relieve any pressure before
removing cap completely.
OPERATION 5-29
ENGINE OIL PRESSURE BATTERY CHARGING WARN- HEAD LIGHT HIGH BEAM
WARNING LAMP ING LAMP PILOT LAMP
If the tractor engine oil pressure is be- If the battery of the generator is not fully When headlights are turned to high, an
low the specified ranges, the warning charged, the warning lamp illuminates indicator lamp will illuminate on the
lamp will illuminate. on the LCD gauge board. (Illumination dash.
at KEY ON(START OFF) is normal)
NOTE
z For checking and servicing of your
tractor, consult your local KIOTI
dealer for instructions.
5-30 CK25/30/35
If the turn signal lamp switch is turned When the key switch is turned to the If the parking lever is engaged, the cor-
left or right, the corresponding indica- “ON“ position, the glow plug indicator responding indicator will illuminate in
tor will illuminate in green. will illuminate. red.
OPERATION 5-31
PARKING
PARKING BRAKE LEVER
only USA, AU and EU-HST Type
! CAUTION ! WARNING
To avoid personal injury: z Apply the parking brake and
zAlways set the parking brake place the chocks at the rear
and stop the engine before leav- wheels when parking.
ing the tractor seat. z When parking the vehicle on a
hill, position the shift lever at low
1. When parking, be sure to set the forward (1st gear) for uphill and
parking brake. low reverse (1st gear) for
To set the parking brake; downhill. Set the parking brake
1) Interlock the brake pedals. and chock the wheels.
704O539C z Do not park on steep hills. The
(1) Parking Brake Lever (2) Brake Pedals 2) Depress the brake pedals. vehicle may roll down and cause
(3) Interlock the Brake Pedals 3) latch the brake pedals with the an accident.
(A) PULL “DOWN” (B) DEPRESS parking brake lever. z Leaving transmission in gear with
only EU-MANUAL Type the engine stopped will not pre-
IMPORTANT vent tractor from rolling. Park on
level ground whenever possible.
z To prevent damage to the park-
ing brake lever, make sure that 2. Before getting off the tractor, disen-
brake pedals are fully de- gage the PTO, lower all implements,
pressed before pulling the park- place all control levers in their neutral
ing brake lever up. positions, set the parking brake, stop
the engine and remove the key.
3. If it is necessary to park on an
incline, be sure to chock the wheels
704O540C
to prevent accidental rolling of the
(1) Parking Brake Lever machine.
5-32 CK25/30/35
OPERATING TECHNIQUES
DIFFERENTIAL LOCK OPERATING THE TRACTOR ON A ROAD
MANUAL Type ! WARNING
To avoid personal injury due to
loss of steering control.
z Do not operate the tractor at high
HST Type use the differential lock. This will cause (1) SMV Emblem
both wheels to turn together. The dif-
ferential lock is engaged only when the
pedal is depressed.
IMPORTANT
z When using the differential lock,
always slow the engine and
press the differential lock down.
704O541C z If the differential lock cannot be
(1) Differential Lock Pedal
released in the above manner,
(A) Release to “DISENGAGE” step lightly on the brake pedals
(B) Press to “ENGAGE” alternately.
OPERATION 5-33
PTO OPERATION
DIRECTIONS FOR USE OF POWER REAR PTO GEAR SHIFT LEVER
STEERING 1. The tractor has a 540 rpm speed
1. Power steering is activated only position.
while the engine is running. Slow 2. PTO shifting needs clutch operation.
engine speeds make the steering a Press the clutch pedal down com-
little heavier. While the engine is pletely to stop the tractor movement
stopped, the tractor functions in the and any PTO driven equipment
same manner as tractors without movement before shifting the PTO
power steering. gear shift lever.
2. When the steering wheel is turned
all the way to the stop, the relief valve 704O543C
IMPORTANT
is activated. Do not hold the steer- (1) Mid PTO Gear Shift Lever z To avoid shock loads to the PTO,
ing wheel in this position for a long (2) Rear PTO Gear Shift Lever reduce engine speed when en-
period of time. OFF ON gaging the PTO, then open the
3. To avoid tire wear and front-end dam- throttle to the recommended
speed:
age only turn steering wheel while ! CAUTION To avoid damage of transmission,
moving. z
To avoid personal injury: before shifting the PTO gear shift
z Disengage PTO, stop engine, and lever, fully disengage the main
allow all rotating components to clutch.
come to a complete stop before
connecting, disconnecting,
adjusting, or cleaning any PTO
driven equipment.
OPERATION 5-35
704O544C
MID-PTO LEVER(OPTION)
(1) Mid PTO Lever (1) PTO (2) PTO Shaft Cover (1) Mid PTO (2) Mid PTO Shaft Cover
(2) Rear PTO Lever (3) Bolt
To use the Mid-PTO, shift the PTO le- (1) REAR AND MID-PTO SPEED (2) MID-PTO SHAFT COVER
ver to engaged position. This shifting The Mid PTO is available for KIOTI ap-
requires clutch pedal operation. PTO REVOLUTION [mn-1 (rpm)]
proved implements.
1st 540
! WARNING REAR
To avoid personal injury: PTO
z Before operation, be sure to select 2nd 1,000
the correct PTO lever (Mid/Rear).
z Do not operate Rear-PTO driven
AU type
704O601C
THREE-POINT HITCH & DRAWBAR 6 -3
704O602C
6 -4 CK25/30/35
3-POINT HITCH
MAKE PREPARATIONS FOR ATTACHING AND DETACHING
ATTACHING IMPLEMENT IMPLEMENTS
! CAUTION
To avoid personal injury:
z Be sure to stop the engine.
z Do not stand between tractor
DRAWBAR
Remove the drawbar if close mounted
implement is being attached.
THREE-POINT HITCH & DRAWBAR 6 -5
DRAWBAR
ADJUSTING DRAWBAR
LENGTH
USA ! WARNING
To avoid personal injury:
zNever pull from the top link, the
rear axle or any point above the
drawbar. Doing so could cause
the tractor to tip over rearward
causing personal injury or death.
704O606C
(1) Ground Surface (3) Soft Soil (1) Position Control Lever (1) 3-Point Lowering Speed Knob
(2) Implement Penetration Limit (2) Lock Bolt (A) FAST (C)LOCK
(B) SLOW
In draft control, when draft decreases, The lower limit can be adjusted by mov-
the implement automatically lowers to ing the position of the locker. Shifting
! CAUTION
increase draft. However, the implement the locker backward raises the lower To avoid personal injury:
sometimes lowers too much. To limit limit and shifting the locker forward low- zFast lowering speed may cause
the degree, the implement can be low- ers the lower limit. damage or injury. Lowering
ered, set the position control lever at speed of implement should be
the lowest working depth desire for the adjusted to two or more seconds.
implement. Lower the draft control le-
ver to the point where the implement is The lowering speed of the 3-point hitch
at the desired depth. can be controlled by adjusting the 3-
This stops the implement from going point lowering speed knob.
too deep and causing loss of traction
and ground speed.
7 -4 CK25/30/35
AUXILIARY HYDRAULICS
JOYSTICK VALVE
TWO STAGE VALVE TYPE
FLOAT
This loader control valve has two stage
dump position. The first dump position
DOWN
& ROLL DOWN
DUMP
&
by moving the lever to the right is the
BACK DOWN
"Regular" dump position.
ROLL
BACK DUMP It has good power and control for dump-
ing precisely. This position should be
UP
& ROLL UP
UP
&
used when operating another implement
BACK DOWN
with the loader's control valve.
704O706C 704O707C The second dump position (to further
(T) To the Tank (P) From the Pump right) features greater speed for
(A1) A1 PORT (A2) A2 PORT To begin test operation, slightly move dumping. These two position are sepa-
(B1) B1 PORT (B2) B2 PORT the control lever from the "N" position. rated by a "Feel" position for your
z Boom Cylinder : A1,B1 convenience.
Slowly raise the loader boom just
z Bucket Cylinder : A2,B2
enough for the bucket to clear the
ground when fully dumped. Slowly IMPORTANT
work through the dump and roll back z Do not move the control lever
NOTE cycles. into float position when the
z When the lever is at each corner
IMPORTANT bucket is off the ground.
position marked by*, boom and
bucket cylinders work at the same z If the boom or bucket does not
time. However, the position marked work in the directions indicated
by cross is not recommended for in the label, lower the bucket
scooping because of insufficient lift to the ground, stop the engine,
force. and relieve all hydraulic
pressure. Recheck and correct
all hydraulic connections.
HYDRAULIC UNIT 7 -5
Coupler Size
for leaks.
Port A, B, C, D PT 1/2"
CONNECTING
Move the lever up or down and hold.
1. Clean both couplers.
This will raise or lower the implement.
Lever will return to neutral when 2. Remove dust plugs.
released. 3. Insert the implement coupler to the
tractor hydraulic coupler.
IMPORTANT
4. Pull the implement coupler slightly
z Do not hold the lever in the to make sure couplers are firmly
“pull” or “push” position once
connected.
the remote cylinder has reached
the end of the stroke, as this will
cause oil to flow through the re- DISCONNECTING
lief valve. Forcing oil through 1. Clean the couplers.
704O708C the relief valve for extended 2. Relieve pressure by moving hydrau-
(1) Double Acting Lever 1 periods will overheat the oil. lic control levers with engine shut off.
(2) Double Acting Lever 2
Pull the hose straight from the hy-
(A) A PORT (C)C PORT NOTE draulic coupler to release it.
(B) B PORT (D)D PORT
z Your local KIOTI Dealer can sup- 3. Clean oil and dust from the coupler,
ply parts to adapt couplers to hy-
then replace the dust plugs.
draulic hoses.
TIRES, TREAD AND BALLAST
TIRES
INFLATION PRESSURE
Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly
! WARNING in the course of time. Thus, check it everyday and inflate as necessary.
To avoid personal injury:
z Do not attempt to mount a CK25 CK30/CK35
tire. This should be done by a Tire sizes Inflation Pressure Tire sizes Inflation Pressure
qualified person with the
Rear
13.6-16, 4PR 97kPa(1.0kgf/cm2, 14psi)
tire pressure. 41x14.0-20, 4PR 172kPa(1.8 kgf/cm2, 25 psi)
41x14.0-20, 4PR 172kPa(1.8 kgf/cm2, 25 psi)
Do not inflate tires above the
recommended pressure 15-19.5, 6PR 207kPa(2.1kgf/cm2, 30psi) 15-19.5, 6PR 207kPa(2.1 kgf/cm2, 30 psi)
shown in the operator’s
manual. 6-14, 4PR 196kPa(2.0kgf/cm2, 28psi)
7-14, 6PR 248kPa(2.5 kgf/cm2, 36 psi)
7-14, 6PR 248kPa(2.5 kgf/cm2, 36 psi)
152kPa(1.5kgf/cm2, 22psi)
Front
25x8.50-14, 4PR
25x8.50-15, 4PR 207kPa(2.1 kgf/cm2, 30 psi)
IMPORTANT 25x8.50-15, 4PR 207kPa(2.1 kgf/cm2, 30 psi)
z Do not use tires larger than 25x8.50-14, 6PR 345kPa(3.5kgf/cm2, 50psi) 25x8.50-14, 6PR 345kPa(3.5 kgf/cm2, 50 psi)
specified.
z When you intend to mount * IND… for Industrial. Use CK30 tire sizes for both models.
different size of tires from
equipped ones, consult your
dealer about front drive gear NOTE
ratio for details. z Maintain the maximum pressure in front tires, if using a front loader or when
Excessive wear of tires may equipped with a full load of front weights.
occur due to improper gear
ratio.
TIRES, TREAD AND BALLAST 8 -3
TREAD
FRONT WHEELS REAR WHEELS (USE CK30 SPECIFICATIONS ONLY FOR BOTH MODELS.)
Rear wheel tread width can be adjusted as shown with the standard equipment
Front tread can not be adjusted. tires. To change the tread width.
IMPORTANT 1. Remove the wheel rim and the disk mounting bolts.
z Do not turn front discs to obtain 2. Change the position of the rim and disk to the desired position, and then tighten
wider tread. the bolts.
Model
BALLAST (OPTION)
FRONT BALLAST REAR BALLAST
FRONT END WEIGHTS Weight should be added to the rear
Front end weights can be attached to wheels only if it is needed to improve
the front of the tractors frame. You traction or stability. The amount of
should consult your implement owner's weight should directly correspond to the
manual for the required amount of job at hand and should be removed
weight or contact your local KIOTI when not needed.
dealer for a recommendation. The weight should be added to the trac-
tor in the form of liquid ballast, rear
IMPORTANT wheel weights or both.
704O803C
z Never overload the tires.
z Do not add more weight than is REAR WHEEL WEIGHTS
(1) Rear Wheel Weights
(2) Front End Weights
necessary, or is indicated in
The rear wheel weights can be attached
chart.
to the rear wheel. See your implement
owner's manual for the proper amount
! CAUTION 17 kg X 5 Pieces of weight or consult your local KIOTI
Maximum weight
To avoid personal injury: (187 lbs.) dealer.
z Additional ballast will be
SERVICE INTERVALS
IMPORTANT
z The jobs indicated by must be done after the first 50 hours of operation.
9 -4 CK25/30/CK35
LUBRICANTS
To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents.
CAPACITIES
NO. LOCATIONS LUBRICANTS
CK25H/30H/35H CK25/30/35
No.2-D diesel fuel
1 Fuel 30 (7.9 U.S.gal.) No.1-D diesel fuel if temperature is below
-10°C (14°F)
CK25 : 7.4 (2.0 U.S.gal.) Fresh clean water with anti-freeze
2 Coolant
CK30 : 7.8 (2.1 U.S.gal.)
Engine oil: API Service Classification CC or CD
Above 25°C (77°F) SAE30, SAE10W-30 or 15W-40
3 Engine crankcase 5.8 (1.53 U.S.gal.) 0 to 25°C (32 to 77°F) SAE20, SAE10W-30 or 15W-40
Below 0°C (32°F) SAE10W, SAE5W-30 or 10W-30
! WARNING
z Check the oil level regularly.
z Correct the oil level, if needed, before operating.
z Always check and add oil with the tractor on a flat, level surface.
z To prevent personal injury, always stop the engine and set the parking brake before performing any kind of service.
PERIODIC SERVICE
To open the tractor hood, pull down on It is not necessary to remove the side
! CAUTION the knob. cover to perform daily checks on your
To avoid personal injury from con- tractor.
To remove the side covers, raise hood
tact with moving parts:
and locate the holding clips on each
z Never open the hood or engine
end of side panels. Raise the hooks
side cover while the engine is
and pull back on the panel top. Lift up
running.
to remove. To reinstall, reverse the
z Do not touch muffler or exhaust
steps.
pipes while they are hot; severe
burns could result.
PERIODIC SERVICE 10-3
DAILY CHECK
CHECKING ENGINE OIL
LEVEL
For your own safety and maximum ser-
vice life of the machine, make a thor-
! CAUTION
ough daily inspection before starting To avoid personal injury:
and operating the machine. zBe sure to stop the engine be-
fore checking the oil level.
! CAUTION
To avoid personal injury: 1. Park the machine on a flat surface.
z Be sure to check and service the 2. Check engine oil before starting the
tractor on a flat place with the engine or 5 minutes or more after the
engine shut off and the parking 704OA04C
engine has stopped.
brake “ON”. 3. To check the oil level, draw out the
(1) Oil Inlet (2) Dipstick
(A) Oil Level is Acceptable Within This Range. dipstick, wipe it clean, replace it, and
draw it out again. Check to see that
the oil level lies between the two
WALK AROUND INSPECTION IMPORTANT notches. If the level is too low, add
Look around and under the tractor for new oil to the prescribed level at the
z When using an oil form a differ-
such items as loose bolts, trash build- oil inlet.
ent maker or viscosity from the
up, oil or coolant leaks, broken or worn
previous one, remove all of the (See "LUBRICANTS" in Mainte-
parts.
old oil. Never mix two different nance Section)
types of oil.
z If oil level is low, do not run
engine.
10-4 CK25/30/35
IMPORTANT
704OA05C 704OA06C z Do not permit dirt or trash to get
(1) Oil Filler Plug (2) Gauge (1) Fuel Tank Cap
into the fuel system.
(A) Oil Level is Acceptable Within This Range. z Be careful not to let the fuel tank
become empty, otherwise air
will enter the fuel system, ne-
1. Park the machine on a flat surface, 30
Fuel tank cessitating bleeding before next
lower the implement and shut off (7.9 U.S.gal.)
capacity engine start.
engine.
z Be careful not to spill during
2. Check the fluid level on the fluid level refueling. If spills occur, wipe it
dipstick. If the level is too low, add ! CAUTION off at once, as it may cause a
new oil to the prescribed level at the To avoid personal injury: fire.
oil inlet. (See "LUBRICANTS" in z Do not smoke while refueling. z To prevent condensation (water)
Maintenance Section) z Be sure to stop the engine be-
accumulation in the fuel tank,
fore refueling. fill the tank before parking
IMPORTANT overnight.
z If oil level is low, do not run
engine.
PERIODIC SERVICE 10-5
NOTE
z No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
z Grade of Diesel Fuel Oil According to ASTM D975.
Flash Point, Water and Sediment, Carbon Residue on, 10 percent Ash,
° C (°F) volume % Residuum, % weight %
Min Max Max Max
52 (125) 0.05 0.35 0.01
Distillation Temperatures, Viscosity Kinematic cSt or Viscosity Saybolt, sulfur, weight Copper Strip Cetane
° C(° F) 90% Point mm2/s at 40° C SUS at 100° F % Corrosion Number
Min Max Min Max Min Max Max Max Min
282 (540) 338 (640) 1.9 4.1 32.6 40.1 0.50 No.3 40
10-6 CK25/30/35
IMPORTANT
! CAUTION
To avoid personal injury: z If the radiator cap has to be
z Do not remove radiator cap
removed, follow the caution
while coolant is hot. When cool, above and securely retighten the
slowly rotate cap to the first stop cap.
and allow sufficient time for z Use clean, fresh water and anti-
excess pressure to escape be- freeze to fill the recovery tank.
fore removing the cap z If water should leak, consult
completely. your local KIOTI dealer.
PERIODIC SERVICE 10-7
INITIAL 50 HOURS
CHANGING ENGINE OIL REPLACING ENGINE OIL
FILTER
(1) Oil Inlet (2) Dipstick (1) Drain Plug (1) Engine Oil Filter
(A) Oil level is acceptable within this range
CHANGING TRANSMISSION
FLUID
! CAUTION IMPORTANT
To avoid personal injury: z Do not operate the tractor im-
z Be sure to stop the engine be- mediately after changing the
fore changing oil filter cartridge. transmission fluid.
z Allow engine to cool down
z Run the engine at medium speed
for a few minutes to prevent dam-
sufficiently, oil can be hot and
age to the transmission.
can burn.
704OA15C 704OA16C
IMPORTANT
(1) Hydraulic Oil Filter (1) HST Oil Filter
z To prevent serious damage to
the hydraulic system, use only
a genuine KIOTI filter.
2. Remove the oil filter.
! CAUTION
3. Place a film of clean transmission
To avoid personal injury:
fluid to the rubber seal of the new
zBe sure to stop the engine be-
filter.
fore changing oil filter cartridge.
4. Tighten the filter firmly until it con-
1. Place the oil pan under the hydrau- tacts the mounting surface. Then
lic oil filter. tighten the filter, by hand, an addi-
tional half turn only.
5. After the new filter is in place, fill the
transmission up with oil to the upper
line of the oil gauge.
PERIODIC SERVICE 10-11
(1) Oil Filling Plug (2) Gauge (1) Filling Plug (2) Drain Plug (1) Clutch Rod (A) Free Travel
(A) Oil level is Acceptable Within this Range. (3) Check Plug (2) Nut
EVERY 50 HOURS
LUBRICATING GREASE FITTINGS
You should apply a small amount of multi-purpose grease to the following points every 50 hours or as needed.
If your tractor is operated in extremely wet, muddy, or dusty conditions you should lubricate the fittings more often.
(1) 225.5 N·m (23 kgf·m, 166.3 lbf·ft) Check wheel bolts and nuts regularly
(2) 90.2 N·m (9.2 kgf·m, 66.5 lbf·ft)
especially when new. If they are loose,
tighten them as follows.
10-14 CK25/30/35
NOTE
z Check to see if the evacuator valve
ADJUSTING CLUTCH PEDAL is blocked with dust.
See "Initial 50 hours" in page 10-11.
IMPORTANT
704OA27C
z The air cleaner uses a dry
element, never apply oil.
(1) Element (3) Evacuator Valve z Do not run the engine with filter
(2) Cover
element removed.
1. Remove the air cleaner cover and z Be sure to refit the cover with
element. the arrow (on the rear of cover)
2. Clean the element: upright. If the cover is improp-
erly fitted, evacuator valve will
1) When dry dust adheres to the
element, blow compressed air from not function and dust will ad-
the inside, turning the element. here to the element.
Pressure of compressed air must (See “Replacing Air Cleaner
be under 686kPa (7 kgf/cm2, 99 psi). Secondary Element” in Every 1
2) When carbon or oil adheres to the Year maintenance.)
element, soak the element in de-
tergent for 15 minutes then wash it EVACUATOR VALVE
several times in water, rinse with Open the evacuator valve once a week
clean water and dry it naturally. Af-
ter element in fully dried, inspect under ordinary conditions - or daily
inside of the element with a light when used in a dusty place - to get rid
and check if it is damaged or not. of large particles of dust and dirt.
PERIODIC SERVICE 10-15
IMPORTANT
z If dust and dirt enters the fuel
system, the fuel pump and in-
jection nozzles are subject to
premature wear. To prevent this,
be sure to clean the fuel filter
bowl and element periodically.
(1) Fuel Cock 1. Close the fuel cock. (1) Fuel Lines (2) Clamp Bands
(2) Fuel Filter head
(3) O-Ring
2. Unscrew the ring and remove the fil-
(4) Filter Element ter bowl. Rinse the inside with fresh
(5) Spring diesel fuel or kerosene. 1. Check to see that all lines and hose
(6) O-Ring 3. Take the filter element out and dip it clamps are tight and not damaged.
(7) Filter Bowl
in the diesel / the kerosene to clean. 2. If hoses and clamps are found worn
(8) Screw Ring
(A) Close 4. After cleaning you should reas- or damaged, replace or repair them
(B) Open semble the filter element, making at once.
sure that it is free from dust and dirt.
NOTE
Assure that all o-rings are in place.
z If the fuel line is removed, be sure
5. Bleed the fuel system. (See "Bleed-
to properly bleed the fuel system.
ing the fuel System" in the service
(See "Bleeding Fuel System" in as
section)
required maintenance)
10-16 CK25/30/35
20 ~ 30 mm
Proper (0.787 ~ 0.181 in.)
brake pedal on the pedal.
free travel Keep the free travel in
(A) the right and left brake
pedals equal.
(1) Brake Rod (2) Turnbuckle 3. When adjustments are needed, (1) Vent Cap (2) Battery
(A) Free Travel
loosen the locking nut and turn the
turnbuckle until the rod length is at
the desired and acceptable limit.
! CAUTION
! CAUTION To avoid personal injury:
To avoid personal injury: 4. Re-tighten the lock nuts. z Never remove the vent caps
z Stop the engine and chock the while the engine is running.
wheels before checking brake z Keep electrolyte away from
Mishandling or abuse of the battery can 3. To slow charge the battery, connect
shorten the service life and adds to the battery positive terminal to the
maintenance cost of the tractor. charger positive terminal and the
If the battery is weak it will cause the negative to the negative, then re-
engine to be hard to start and also charge in the standard fashion.
make lights dim. It is important to 4. A boost charge is only for emergen-
check the battery periodically. cies. It will partially charge the bat-
BATTERY CHARGING tery at a high rate and in a short time.
When using a boost-charged battery,
! CAUTION it is necessary to recharge the bat-
704OA32C
To avoid personal injury: tery as early as possible.
z When the battery is being (A) Highest Level
activated, hydrogen and oxygen (B) Lowest Level Failure to do this will shorten the
gases in the battery are ex- battery's service life.
tremely explosive. Keep open 5. When the specific gravity of electro-
sparks and flames away from the 1. Make sure each electrolyte level is
battery at all times, especially somewhere between the markings lyte is between 1.27 and 1.29 the
when charging the battery. (A) and (B). Add a proper amount of charging is completed.
z The vent caps are securely in distilled water up to the highest level 6. When exchanging an old battery for
place. (If equipped) as required. a new one, use battery of equal
z When disconnecting the cable
from the battery, start with the 2. The water in the electrolyte evapo- specification shown in table 1.
negative terminal first. rates during recharging. Liquid short-
z When connecting the cable to
age damages the battery. Excessive
the battery, start with the posi-
tive terminal first. liquid spills damages the tractor
z Never check battery charge by body.
placing a metal object across
the posts. Use a voltmeter or load
tester.
10-18 CK25/30/35
(1) Power Steering Line (A) Wheel - to - wheel distance at rear (1) Lock Nuts (2) Tie Rod
(2) HST Oil Line (B) Wheel - to - wheel distance at front
1. Check to see that all hydraulic lines 1. Park tractor on a flat place. ADJUSTING PROCEDURE
and hose clamps are tight and 2. Turn steering wheel so front wheels 1. Loosen the lock nut and turn the turn-
undamaged. are in the straight ahead position. buckle to adjust the rod length until
2. If damage is found, replace the hose 3. Lower the implement, lock the park- the proper toe-in measurement is
or clamp at once. ing brake and stop the engine. obtained.
4. Measure distance between tire beads 2. Retighten the lock nut.
(center) at front of tire, hub height.
5. Measure distance between tire beads
at rear of tire, hub height.
6. Front distance should be 2 ~ 8 mm
(0.079 ~ 0.315 in.) less than rear
distance. If not, adjust tie rod length.
PERIODIC SERVICE 10-21
704OA39C 704OA40C
IMPORTANT ! CAUTION
z Do not start engine without To avoid personal injury:
coolant. zDo not remove the radiator cap
z Use clean, fresh water and anti- when the engine is hot. Then
freeze to fill the radiator and re- loosen cap slightly to the stop the
covery tank. relieve any excess pressure be-
z When the anti-freeze is mixed
fore removing cap completely.
with water, the anti-freeze mix-
ing ratio must be less than 50%.
1. Stop the engine and let it cool.
z Securely tighten radiator cap. If
the cap is loose or improperly 2. To drain the coolant, open the ra-
fitted, water may leak out and diator drain plug and remove radia-
the engine could overheat. tor cap.
PERIODIC SERVICE 10-23
ANTI-FREEZE
The radiator cap must be removed If cooling water freezes, it can damage * At 760 mmHg pressure (atmospheric).
to completely drain the coolant. the engine and radiator. It is necessary, A higher boiling point is obtained by
3. After all coolant is drained, close if the ambient temperature falls below using a radiator pressure cap which
the drain plug. 0° C (32° F), to remove cooling water permits the development of pressure
after operating or to add anti-freeze to within the cooling system.
4. Fill with clean water and rust
it.
inhibitor. NOTE
1. There are two types of anti-freeze
5. Follow the rust inhibitor manufac- z The above date represents indus-
available; use the permanent type
ture's instructions. try standards that necessitate a
(PT) for this engine.
6. After flushing, fill with clean water minimum glycol content in the con-
2. Before adding anti-freeze for the first
and anti-freeze until the coolant level centrated anti-freeze.
time, clean the radiator interior by
is just below the port. z When the cooling water level drops
pouring fresh water and draining it a
Install the radiator cap securely. few times. due to evaporation, add water only.
7. Fill with coolant up to the "FULL" In case of leakage, add anti-freeze
3. The procedure for mixing of water and water in the specified mixing
mark on the recovery tank. and anti-freeze differs according to ratio.
8. Start and operate the engine for few the make of the anti-freeze and the z Anti-freeze absorbs moisture. Keep
minutes. ambient temperature, basically it unused anti-freeze in a tightly
9. Stop the engine and let cool. should be referred to SAE J1034 sealed container.
10. Check coolant level of recovery standard, more specifically also to z Do not use radiator cleaning agents
tank and add coolant if necessary. SAE J814C. when anti-freeze has been added
4. Mix the anti-freeze with water, and to the cooling water. (Anti-freeze
7.4 then fill into the radiator.
CK25 contains an anti-corrosive agent,
Coolant (2.0 U.S.gal.)
Vol % Freezing Point Boiling Point* which will react with the radiator
capacity 7.8 cleaning agent forming sludge
CK30/35 Anti-freeze °C °F °C °F
(2.1 U.S.gal.) which will affect the engine parts.)
40 -24 -12 106 222
50 -37 -34 108 226
10-24 CK25/30/35
SERVICE AS REQUIRED
BLEEDING FUEL SYSTEM DRAINING CLUTCH HOUSING REPLACING FUSE
WATER
(1) Fuel Cock (A) Close (1) Plug (1) Fuse Box
(B) Open
(C)Air
AIR MUST BE REMOVED: Your tractor is equipped with a plug un- Fuses protect the tractor electrical sys-
1. When the fuel filter or lines are der the clutch housing. tem from potential damage.
removed. After you operate your tractor in the A blown fuse indicates that there is an
2. When tank is completely empty. rain, snow, or after washing the tractor, overload or short somewhere in the
3. After the tractor has not been used water may get into the clutch housing. electrical system.
for a long period of time. If this happens, remove the plug in the If any of the fuses should blow, correct
clutch housing and drain water. Re- the cause of the short and replace with
BLEEDING PROCEDURE IS AS FOLLOWS: member to reinstall the plug to avoid a new fuse of the same capacity.
1. Fill the fuel tank with fuel, and rotate serious damage to clutch.
the fuel cock to air position.
2. Start the engine and run for about 30
seconds, and then stop the engine.
3. Rotate the fuel cock to open position.
10-26 CK25/30/35
TRACTOR STORAGE
12
12-2 CK25/30/35
ENGINE TROUBLESHOOTING
If something is wrong with the engine, refer to the table below for the cause and its corrective measure.
13
13-2 CK25/30/35
OPTIONS
14
14 -2 CK25/30/35
D H
DAILY CHECK ........................................................10-3 HOOD .....................................................................10-2
DESCRIPTION OF OPERATING SYSTEM ................ 4-1 HOW TO OPEN THE HOOD ....................................10-2
DRAINING CLUTCH HOUSING WATER ................ 10-25 HYDRAULIC UNIT .................................................... 7-1
DRAWBAR .............................................................. 6-6
DRIVING THE TRACTOR ......................................... 1-8 I
IMPLEMENT LIMITATIONS ...................................... 3-5
E INITIAL 50 HOURS .................................................10-8
ENGINE TROUBLESHOOTING ...............................12-2 INSTRUMENT PANEL AND SWITCHES .................... 4-6
EVERY 1 YEAR ..................................................... 10-22 INSTRUMENT PANEL AND SWITCHES .................... 4-7
EVERY 100 HOURS .............................................. 10-14
EVERY 2 YEARS ................................................... 10-22 L
EVERY 200 HOURS .............................................. 10-19 LUBRICANTS ........................................................... 9-4
EVERY 400 HOURS .............................................. 10-21 LUBRICATING GREASE FITTINGS ....................... 10-12
EVERY 50 HOURS ................................................ 10-12
EVERY 600 HOURS .............................................. 10-21 M
EVERY 800 HOURS .............................................. 10-21 MAINTENANCE ....................................................... 9-1
EXTERIOR VIEW ...................................................... 4-2
O
F OPERATING NEW TRACTOR .................................. 5-3
FLUSH COOLING SYSTEM AND CHANGING COOLANT ...... 10-22 OPERATING THE ENGINE ...................................... 5-4
FOOT AND HAND CONTROLS ................................ 4-8 OPERATING THE PTO ............................................1-10
14 -4 CK25/30/35
OPERATING THE TRACTOR .................................... 1-5 REPLACING HYDRAULIC OIL FILTER &
OPERATING THE TRACTOR ................................... 5-11 TRANSMISSION OIL FILTER ............................... 10-19
OPERATION ............................................................ 5-1 REPLACING LIGHT BULB .................................... 10-26
OPTIONS ................................................................13-1 REPLACING POWER STEERING HOSE ............. 10-24
OPTIONS ................................................................13-2 REPLACING RADIATOR HOSE (WATER PIPES) . 10-24
P S
PARKING THE TRACTOR ........................................ 1-9 SAFETY PRECAUTIONS ........................................ 1-1
PERIODIC SERVICE ............................................... 10-1 SERVICE AS REQUIRED ..................................... 10-25
PRE-OPERATION ..................................................... 5-2 SERVICE INTERVALS ............................................. 9-2
SERVICING ............................................................. 2-2
R SERVICING OF TRACTOR ...................................... 2-1
REMOVING THE TRACTOR FROM STORAGE ........ 11-3 SERVICING THE TRACTOR ................................... 1-11
REPLACING AIR CLEANER ELEMENT ................. 10-22 SIDE COVER ..........................................................10-2
REPLACING ENGINE OIL FILTER ...........................10-8 SPECIFICATIONS ................................................... 3-1
REPLACING ENGINE OIL FILTER ......................... 10-19 SPECIFICATIONS ................................................... 3-2
REPLACING FUEL FILTER ELEMENT ................... 10-21 STORAGE .............................................................. 11-1
REPLACING FUEL HOSE ...................................... 10-24
REPLACING FUSE ................................................ 10-25 T
REPLACING HST OIL LINE ................................... 10-24 THREE-POINT HITCH & DRAWBAR ....................... 6-1
REPLACING HYDRAULIC OIL FILTER & THREE-POINT HITCH & DRAWBAR (ONLY EU) ..... 6-3
TRANSMISSION OIL FILTER ............................... 10-10 THREE-POINT HITCH & DRAWBAR (ONLY USA/AU) ............ 6-2
INDEX 14 -5
U
USING 3-POINT HITCH ...........................................1-10
APPENDIX
15
15-2 CK25/30/35
OPERATING TIPS
HST TRANSMISSION
Make sure you have read Section 1, SAFETY PRECAUTIONS, and Section 5, OPERATION before attempting to follow
these tips.
Now, set the parking brake, place the Hi-LO range lever to neutral, depress the clutch and start the engine per instructions.
When the tractor is sufficiently warmed up, at least 5 minutes, you are ready to move the tractor using the HST travel pedal.
Think of the HST travel pedal as a transmission, not a throttle. Release the parking brake, depress the clutch and place the
Hi-Lo range lever to the desired range. Set the throttle to the desired speed and, if the area is clear, press the front section
of the HST travel pedal with your foot to proceed forward. Note that a slight push allows the tractor only to move slowly
forward. The more pressure applied, the faster the tractor will travel, and total speed will depend on which range H, M, or L
you have chosen and the throttle speed setting. In L (low) range, the tractor will move slowly even with the travel pedal
pushed all the way down. In M (mid) the tractor will move faster through the travel pedal range and H (Hi) will allow for the
fastest speed.
It must be understood that at a given engine speed the tractor's pulling power will be decreased with each successive
increase in range from low to hi. In other words, a throttle set at 2200 RPM, range lever in L will have a lower travel speed,
but increased pulling power than when range lever is set to M, and M will have a slower travel speed but higher pulling power
than when the range is set to H. Conversely, the tractor will have a faster travel speed and less pulling power in H than M,
and M than L.
This arrangement will dictate which Hi-Lo range you should use. If you need strong pulling power to handle a heavy
implement such as a brush cutter in high grass, you may wish to select either L or M on the Hi-Lo selector. If the engine
seems too loaded (bogs down or "lugs"), shift the range selector to the next lowest setting for more pulling power (always
stop the tractor and depress the clutch before changing settings).
APPENDIX 15-3
NOTE
z When in any range setting, slowly increase the pressure on the HST travel pedal to the desired level to avoid straining
the engine and drive train.
Keep in mind, also, that the more you press on the travel pedal, the higher the "gear ratio" and less pull you will have. In
other words, pressing the travel pedal fully forward is like having a geared tractor in its highest gear which may not be
suitable for strong pulling, but would be good for trans-porting across a long distance, or easy mowing in a large field.
You will probably find that for most tasks you do with your KIOTI CK25/30/35, you will be operating in the Hi-Lo range of L
and M as these are most suitable for doing tasks. Any time that you are doing a task that causes your tractor to stop moving
because the tractor's relief valve has opened, you will need to shift the Hi-Lo range selector to a lower setting to obtain more
pulling power (in the case of ground engaging implement use, you may only need to raise the implement slightly to continue
forward).
All of the above also apply to using the tractor in reverse; simply press down on the rear of the HST travel pedal to change
direction. Keep in mind that, with less pedal pressure, you will have more torque for pulling. Unlike a foot throttle, the HST
travel pedal acts more like a transmission, with more pressure equaling a higher, less powerful gear. Engine speed can also
affect the tractor's power. Operate only at the necessary speed for the task at hand.
One other tip to keep in mind: It is not necessary to operate the tractor at PTO speeds (540 RPM) for most tasks that do not
involve a PTO implement. Choose the speed that best fits the job without taxing the engine too much or wasting fuel running
at too-high speeds.
15-4 CK25/30/35
Make sure you have read Section 1, SAFETY PRECAUTIONS, and Section 5, OPERATION before attempting to follow
these tips.
Now, set the parking brake, place the Hi-LO range lever and the SHUTTLE SHIFT LEVER to neutral, depress the clutch
and start the engine per instructions.
When the tractor is sufficiently warmed up, at least 5 minutes, you are ready to move the tractor using the GEAR TRANS-
MISSION AND SHUTTLE SHIFT.
For this example, you will use the foot throttle to increase the engine speed. Depress the clutch and move the Hi-Lo range
selector to the desired setting. Set the hand throttle to idle. Place the transmission in the desired gear setting, keeping the
clutch depressed until you have made your selection.
Now, if the area is clear, and with the clutch still depressed, release the parking brake, place the SHUTTLE SHIFT LEVER
in the forward setting and ease out on the clutch until it is fully engaged. You now have the tractor in gear and ready to apply
pressure to the foot throttle to increase the engine speed and move forward. Note that the transmission of your KIOTI CK25/
30/35 is not the same as on an automobile. Normally you will set the gear you desire for the task at hand and will not be
shifting in a pattern 1, 2, 3 etc. as in an automobile. If you desire more travel speed, you may, of course, depress the clutch
and advance the gear shift lever to a higher gear, release the clutch, and then increase engine speed again to the desired
level. The transmission and shuttle shift of your KIOTI CK25/30/35 tractor are fully synchronized, so it is not necessary to
come to a complete stop before changing gears, or travel direction. However, you must come to a complete stop before
changing the Hi-Lo range selector.
APPENDIX 15-5
Always disengage the clutch quickly, and engage it smoothly without "slipping" the clutch (easing it in and out repeatedly)
as this may cause early wear and failure of your clutch. Do not keep your foot on the clutch pedal for the same reasons.
Reverse operation may easily be obtained by easing the pressure on the foot throttle, depressing the clutch, moving the
SHUTTLE SHIFT LEVER to the reverse position and once again applying pressure to the foot throttle. To stop the tractor,
depress the clutch and brake at the same time, move the SHUTTLE SHIFT and TRANSMISSION LEVERS to neutral, lower
all equipment. Allow the tractor to idle for a few minutes, and then turn off the key.
If you are operating your tractor on the road, or are doing field work where the area is clear for long distances, you may set
the hand throttle to the desired speed for the task at hand. Keep in mind that going too fast can be dangerous, and that
in an emergency, you will have to depress the clutch and brakes, then lower the speed of the hand throttle.
One other tip to keep in mind: It is not necessary to operate the tractor at PTO speeds (540 RPM) for most tasks that do not
involve a PTO implement. Choose the speed that best fits the job without taxing the engine too much or wasting fuel running
at too-high speeds.