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FOREWORD

Congratulations, and welcome to the fabulous world of KIOTI CK25/30/35 ownership, where serious work is
made fun again!

This versatile tractor is a culmination of the entire tractor and diesel knowledge gained by the Daedong Indus-
trial Co.,LTD over the years since 1947 and has been designed with the finest materials and under rigid quality
control standards set forth by the KIOTI Engineering Department.

Knowledge of tractor operation is essential for many years of dependable service and reliability. To help new
owner's familiarize themselves with the KIOTI CK25/30/35 it is the policy of KIOTI tractor to provide an owner's
manual which includes helpful information about tractor safety, operation and maintenance. If the information
you seek is not found in this manual, your KIOTI tractor dealer will be happy to help you.

Please feel free to contact DAEDONG IND. CO.,LTD / DAEDONG-USA, INC. with your questions/concerns.
SAFETY AND VEHICLE DAMAGE WARNING

This manual includes information titled as WARNING, CAUTION, IMPORTANT


and NOTE. These titles indicate the following:

This indicates that a condition may result in harm, serious injury


! or death to you or other persons if the warning is not heeded.
WARNING Follow the advice provided with the warning.

This indicates that a condition may result in damage to your


! vehicle or its equipment if the caution is not heeded. Follow the
CAUTION advice provided with the caution.

This mark indicates emphasis on notable characteristics of work-


ing procedures, and information about technology for easier
IMPORTANT operation.

This indicates that interesting or helpful information is being


provided.
NOTE
ABBREVIATION LIST

ABBREVIATIONS DEFINITIONS

4WD Four Wheel Drive


API American Petroleum Institute
ASAE American Society of Agricultural Engineers, USA
ASTM American Society of Testing and Materials, USA
fpm Feet Per Minute
Hi-Lo High Speed-Low Speed
HST Hydrostatic Transmission
m/s Meters Per Second
PTO Power Take Off
RH/LH Right-hand and Left-hand sides are determined by facing in the direction of forward travel
ROPS Roll-Over Protective Structures
m-1 (rpm) Revolutions Per Minute
S-1 (r/s) Revolutions Per Second
SAE Society of Automotive Engineers, USA
SMV Slow Moving Vehicle
UNIVERSAL SYMBOLS

Various universal symbols have been used on the instruments and controls of your KIOTI tractor. Below is a list
of the universal symbols and their meanings.

Power Take-Off Clutch Control- Fast


Fuel-Level
ON Position

Slow
Engine Coolant-Temperature Differential Lock

High Range
Parking Brake Position Control-Lowered Position
Middle Range
Battery Charging Condition Hazard Warning Lights
Low Range

Engine Oil-Pressure Headlight-Low Beam


Neutral Position

Turn Signal Headlight-High Beam Coolant

Power Take-Off Clutch Con- Four-Wheel Drive-ON Preheat


trol-Off Position
TABLE OF CONTENTS
SAFETY PRECAUTIONS ............................................. 1
SERVICING OF TRACTOR ......................................... 2
SPECIFICATIONS ......................................................... 3
DESCRIPTION OF OPERATING SYSTEM .............. 4
OPERATION ................................................................... 5
THREE-POINT HITCH & DRAWBAR ........................ 6

SECTION HYDRAULIC UNIT ........................................................


TIRES, TREAD AND BALLAST .................................
7
8
MAINTENANCE ............................................................. 9
PERIODIC SERVICE .................................................... 10
STORAGE ....................................................................... 11
TROUBLESHOOTING .................................................. 12
OPTIONS ........................................................................ 13
INDEX .............................................................................. 14
APPENDIX ...................................................................... 15
SAFETY PRECAUTIONS

BEFORE OPERATING THE TRACTOR .................... 1-2


OPERATING THE TRACTOR .................................... 1-5
DRIVING THE TRACTOR ........................................... 1-8
PARKING THE TRACTOR ......................................... 1-9
1
OPERATING THE PTO ............................................. 1-10
USING 3-POINT HITCH ............................................. 1-10
SERVICING THE TRACTOR .................................... 1-11
TRACTOR SAFETY LABELS ................................... 1-14
1 -2 CK25/30/35

BEFORE OPERATING THE


TRACTOR
A careful operator is the best operator.
Most accidents can be avoided by ob-
serving certain precautions. To help pre-
vent accidents, use these safety
precautions, and pay attention to the
job at hand. If you can prevent an
accident, your time will have been well
spent.

704O101C 704O102C

1. It is recommended that you read and 5. Keep safety decals clean of dirt and
understand this entire manual before debris.
operation of your new tractor. Fail- 6. Watch where you are going at all
ure to do so could result in accidents times so that you are able to avoid
or injury. obstacles that can cause injury or
2. Only persons who are properly damage to your tractor.
trained should be allowed to operate 7. When starting the tractor make sure
the tractor. your path is clear of people to avoid
3. Read and follow all warning labels accidents caused by sudden
and decals affixed to the tractor. movements.
4. Replace any missing or damaged 8. Before making reverse movements
decals as soon as it is practical. A with your tractor, you should always
list of decals is shown on page1- check to see that the path is clear.
14~16.
SAFETY PRECAUTIONS 1 -3

704O103C 704O104C 704O105C

9. Never operate this tractor or any 12. Never start the engine while stand- 16. All persons using the tractor should
other agricultural equipment while ing on the ground. have knowledge of its proper op-
under the influence of alcohol, 13. Only the operator should ride on the eration and should read this manual
drugs or while fatigued. tractor unless a passenger seat is carefully.
10. While working in cooperation with installed. Keep bystanders away 17. Never get off the tractor without
other tractors always communicate from the tractor while in operation. setting the parking brake, lower-
your intentions. 14. When getting on and off the tractor, ing the implement to the ground
11. Do not start your tractor by short- handholds and step plates should and shutting of the tractor.
ing across the starter. always be used. This will help to 18. No alterations should be made to
prevent accidental slips trips and your KIOTI tractor.
falls.
15. Be sure to scrape off mud or soil
from your shoes before mounting
the tractor.
1 -4 CK25/30/35

20. For your safety ROPS with a seat


belt is recommended for all
applications.

NOTE
z Always use seat belt when the trac-
tor is equipped with a ROPS. Never
use the seat belt when tractor is
not equipped with a ROPS.
704O106C 704O107C

A ROPS should never be modified by (1) Tread


welding, grinding or cutting, as this can
weaken the ROPS structure. If any
19. Before starting your tractor you components of the ROPS unit is 21. Extra caution should be taken when
should depress the clutch and damaged, it must be replaced. driving tractors with narrow tread
make sure that all shift levers are If the ROPS unit is removed or loos- widths. For added stability you
in the neutral position and parking ened for any reason, the parts should should adjust your rear wheel tread
brake is applied. be fitted back to their original positions width, see page 8-3.
and all bolts should be properly torqued.
SAFETY PRECAUTIONS 1 -5

OPERATING THE TRACTOR

704O108C 704O109C 704O110C

1. Avoid accidental contact with gear 2. Do not park your tractor on a steep 3. Do not operate your tractor in an en-
shift levers while the engine is incline, and remember to shut off the closed building without the proper
running. Unexpected tractor move- engine and PTO before dismount- ventilation. Exhaust fumes contain
ments can result in bodily injury. ing the tractor. carbon monoxide and may cause
series injury or death.
1 -6 CK25/30/35

USA AU, EU

704O111C 704O112C 704O113C

(1) Drawbar

4. Make sure that all pressure lines are 6. If The front of the tractor tends to 7. Always use the proper ballast weight
tight before starting the tractor. rise up when heavy implements are on your tractor when using rear
5. Pull only from the drawbar. Never attached to the three point hitch, implements.
hitch anything to the axle housing or weights should be installed on the 8. Watch front and rear to avoid ob-
any other point except the drawbar. tractor. Do not operate the tractor stacles at row ends, near trees and
Pulling from any other location only with a light front end. around other obstructions.
increase the risk of serious personal
injury or death.
SAFETY PRECAUTIONS 1 -7

9. Do not leave equipment in the


raised position when the vehicle is
stopped or unattended.
10. When using implements or attach-
ments with your tractor you should
first read their respective owner's
manual. You should always keep
their safe operation procedures in
mind.
11. You should be familiar with your 704O114C 704O115C
equipment and its limitations.
12. If abused or used incorrectly your
tractor can become dangerous to
you and bystanders. Overloading
13. Driving forward out of a ditch or 15. When working in groups, always let
your tractor or using unsafe equip-
steep inclines can cause the trac- the others know what you are go-
ment can also be dangerous and
tor to tip over backwards. To avoid ing to do before you do it.
should be avoided. Refer to the
this you should back out of these 16. Never "freewheel". Disengaging the
"Specifications of Implement
positions. Four wheel drive tractors clutch or shifting into neutral while
Limitation", which outlines the
can give you a false sense of se- descending a slope as this could
maximum load for safe tractor
curity in the tractors ability to ma- lead to a loss of control.
operation.
neuver out of these positions, so
17. Do not operate near ditches, holes,
extra caution should be taken.
embankments, or other terrain fea-
14. Never try to get on or off a moving tures which may collapse under the
tractor. tractor's weight. The risk of tractor
upset is even higher when the
ground is loose or wet.
1 -8 CK25/30/35

DRIVING THE TRACTOR

MANUAL type HST type

704O116C 704O117C 704O118C

(1) Interlock (2) Brake Pedal (L) (1) Interlock (2) Brake Pedal (L)
(3) Brake Pedal (R) (3) Brake Pedal (R)

1. Lock the brake pedals together when 2. Always slow the tractor before
traveling at road speeds. Brake both turning. Turning at high speed may
wheels simultaneously when mak- tip the tractor over or cause an op-
ing an emergency stop. Uneven erator to loss control of the tractor.
braking at road speeds could cause
the tractor to tip over.
SAFETY PRECAUTIONS 1 -9

PARKING THE TRACTOR

4. Observe all local traffic and safety


regulations.
5. Turn the headlights on. Dim them
when meeting another vehicle.
6. Drive at speeds that allow you to
maintain control at all times.
7. Do not apply the differential lock
while traveling at road speeds. As
the tractor may lose the ability to
704O119C steer. 704O120CT

(1) SMV Emblem 8. Avoid sudden movements of the


steering wheel as this can cause a
loss of control of the tractor. This
3. Make sure that the Slow Moving Ve- risk is especially great when trav- 1. Disengage the PTO, lower all
hicle (SMV) sign is clean and visible. eling at road speeds. implements, place all control levers
Use hazard lights as required. 9. Do not operate an implement while in the neutral position, set the park-
the tractor is on the road. Lock the ing brake, stop the engine and re-
three point hitch in the raised move the key.
position.
10. When towing other equipment, use
a safety chain and place an SMV
emblem on it as well.
1 -10 CK25/30/35

OPERATING THE PTO USING 3-POINT HITCH

USA, AU EU

704O121C 704O122C 704O123C

(1) PTO Shaft Cover (1) 3-point hitch lowering speed knob
(2) PTO Shaft Cap (A) “FAST” (C)“LOCK”
(B) “SLOW”

1. Make sure the tractor is completely attached to the equipment. 1. Use the 3-point hitch only with equip-
stopped, gears are in neutral and all 4. When operating stationary PTO driven ment designed for 3-point hitch
moving components have com- equipment, always apply the tractor usage.
pletely stopped before connecting, parking brake and place chocks be- 2. When using a 3-point hitch mounted
disconnecting, adjusting, cleaning or hind and in front of the rear wheels. implement, be sure to install the
servicing any PTO driven equipment. Stay clear of all rotating parts. proper counterbalance weight on the
2. Keep the PTO shaft cover in place at 5. Do not attach a PTO driven imple- front of the tractor.
all times. Replace the PTO shaft cap ment if the implement’s safety shields 3. When transporting on the road, set
when the shaft is not in use. are damaged or not in place. Rotat- the implement lowering control in the
3. Before installing or using PTO driven ing shafts are an entanglement "LOCK" position to hold the imple-
equipment, read the manufacturer's hazard. ment in the raised position.
manual and review the safety labels
SAFETY PRECAUTIONS 1 -11

SERVICING THE TRACTOR

704O124C 704O125C 704O126C

In order to service your tractor you must 2. Allow the tractor time to cool off be- 6. Do not remove the radiator cap while
park it on a flat level surface, set the fore servicing any part that may have the coolant is hot. When cool, slowly
parking brake, place the gear shift le- become hot while the tractor was rotate the cap to the first stop and
ver in neutral and stop the engine. running. allow sufficient time for excess pres-
1. Do not smoke while working around 3. You must always stop the engine be- sure to escape. After all the pres-
the battery or when refueling your fore refueling the tractor. Avoid over- sure is released remove the cap
tractor. Keep all sparks and flames filling the tractor or spilling the fuel. completely. If your tractor is
away the battery and fuel tank. The equipped with a coolant recovery
4. Before jump starting a dead battery,
battery presents an explosive haz- tank, add coolant there rather than
read and follow all of the instructions.
ard because it gives off hydrogen to the radiator.
5. Keep a first aid kit and fire extin-
and oxygen… especially when
guisher handy at all times.
recharging.
1 -12 CK25/30/35

704O127C 704O128C 704O129C

(1) Cardboard (3) Magnifying Glass


(2) Hydraulic Line

7. When working with your tractors 9. Tire mounting should be done by 12. Make sure that wheel bolts have
electrical components you must first qualified professionals, with the been tightened to the specified
disconnect the battery cables. proper equipment. torque.
8. To ensure that there are no accidents 10. Maintaining correct tire pressure is 13. Escaping hydraulic fluid under pres-
from sparks you must first discon- important for the life of your tires. sure has sufficient force to pen-
etrate skin, causing serious per-
nect the negative battery cable. Do not inflate the tires above the sonal injury. Be sure to release all
recommended pressure specified in residual pressure. Before discon-
the owner’s manual or on the trac- necting hydraulic lines.
tor tire. Before adding pressure to the hy-
11. Securely support the tractor when draulic system, make sure that all
changing wheels or the wheel tread connections are tight and that all
width. line, pipes and hoses are free of
damage.
SAFETY PRECAUTIONS 1 -13

704O130C 704O131C

14. Fluid escaping from pinholes may 15. Keep the environmental pollution in
be invisible. Do not use hands to mind. When replacing coolant or
search for suspected leaks; oil, disuse of it the right way.
Use a piece of cardboard or wood, Be sure to observe all relevant
instead. Use of safety goggles or regulations when you dispose of
other eye protection is also highly engine oil, transmission oil, fuel,
recommended. If injured by escap- coolant, filters and battery.
ing fluid, see a medical doctor at
once. This fluid can produce gan-
grene and/or severe allergic
reaction.
1 -14 CK25/30/35

TRACTOR SAFETY LABELS

704O132C
SAFETY PRECAUTIONS 1 -15

(1) Part No. : T2615-53561 (3) Part No. : T4625-52351 (5) Part No. : T2615-54112

(2) Part No. : T2625-55111 (4) Part No. : T4625-52361 (6) Part No. : T2350-54141
1 -16 CK25/30/35

(7) Part No. : T2325-50512 (9) Part No. : T2181-54121

(8) Part No. : T2445-50724 (10) Part No. : T2325-50743


SERVICING OF TRACTOR

SERVICING .................................................................. 2-2

2
2 -2 CK25/30/35

SERVICING

704O201C

(1) S/N Identification Plate (3) Transmission Serial Number(MANUAL TYPE) (5) Identification No.(EU)
(2) Transmission Serial Number(HST TYPE) (4) Engine Serial Number

Your dealer is interested in your new When in need of parts, be prepared to Identification No.
tractor and has the desire to help you give your dealer both the tractor and
get the most value from it. After read- engine serial numbers.
ing this manual thoroughly, you will find The tractor serial number is located on Engine Serial No.
that you can do some of the regular the transmission housing on the left
maintenance yourself. side of the tractor. The engine serial
number is located on the right side of Transmission Serial No.
However, when in need of parts, war- the engine crankcase. Locate the se-
ranty or major service, be sure to see rial numbers now and record them in
your KIOTI dealer. For service, con- the space provided.
tact the KIOTI dealership from which Date of Purchase
Before using NON-KIOTI approved
you purchased your tractor or your lo- implements or attachments, contact
cal authorized KIOTI dealer. your nearest dealer regarding safety To be filled in by purchaser
and application.
SPECIFICATIONS

SPECIFICATIONS ........................................................ 3-2


TRAVELING SPEED .................................................... 3-4
IMPLEMENT LIMITATIONS ........................................ 3-5
3
3 -2 CK25/30/35

SPECIFICATIONS

CK25 CK30 CK35


Model
MANUAL HST MANUAL HST MANUAL HST
Model TD1300LXA TD1300LXE 3A150LXD 3A150LXE 3A165LXD 3A165LXE
Type Vertical, water-cooled, 3-cylinder diesel
Engine gross HP(kW) 25(18.7) 30(22.4) 34(25.4)
Engine

PTO HP(kW) 19(14.2) 18(13.4) 23(17.2) 22(16.4) 27.6(20.6) 26.5(19.8)


Displacement cc(cu.in) 1,299(79.3) 1,500(91.5) 1,647(100.5)
Rated revolution r.p.m min-1 2,600
Fuel tank capacity (U.S.gal.) 30(7.9)
Clutch Dry dual Dry single Dry dual Dry single Dry dual Dry single
Transmission Synchro shuttle Hydrostatic Drive Synchro shuttle Hydrostatic Drive Synchro shuttle Hydrostatic Drive
8F 8R 8F 8R 8F 8R
Drive train

Speeds INF.3 INF.3 INF.3


(EU-option:16F 16R) (EU-option:16F 16R) (EU-option:16F 16R)
Differential lock Standard
Brake Wet disc type
PTO Live
Rear (rpm) 540 rpm at 2,520 engine rpm / (Option 1,000rpm)
Mid (rpm) (Option 2,000 rpm at 2,499 engine rpm)
Pump Gear(Tandem)
Hydraulic system

Pump capacity (Max. flow rate)


48.9(12.9) / 1st : 31.6(8.3), 2nd : 17.2(4.5)
/min(gpm)
3-point hitch Cat.I
Maximum lifting capacity
800(1,764)
(24in. aft of hitch) kg(lbs)
Hydraulic lift control system Position control (Option : Draft, Mixed control)
Steering Hydrostatic Power Steering
NOTE: USA-only USA, EU-only Europe, AU-Australia, New zealand, etc
SPECIFICATIONS 3 -3

CK25 CK30 CK35


Model
MANUAL HST MANUAL HST MANUAL HST
Traveling speeds Standard tire size

Front AG.(TURF, INDUSTRIAL) 6-14 (6PR)


7-14 (4PR) 7-14 (4PR)
(only USA : 7 - 14, 4PR)

Rear AG.(TURF, INDUSTRIAL) 9.5-24 (4PR)


11.2-24 (4PR) 11.2-24 (4PR)
(only USA : 11.2 - 24, 4PR)

Forward (At rated engine rpm) 1.4-21.64 0-19.95 1.5-22.9 0-21.1 1.5-22.9 0-21.1
km/h (mph) (0.86-13.45) (0-12.39) (0.93-14.22) (0-13.11) (0.93-14.22) (0-13.11)

Reverse (At rated engine rpm) 1.25-19.07 0-12.47 1.32-20.19 0-13.2 1.32-20.19 0-13.2
km/h (mph) (0.77-11.85) (0-7.75) (0.82-12.53) (0-8.20) (0.82-12.53) (0-8.20)

Overall length (with 3p) mm (in.) 3,103 (122.2)


Overall width (minimum tread)
1,286(50.33) 1,387(54.6) 1,387(54.6)
mm (in.)
Overall height (from top of ROPS)
2,375(93.50) 2,460(96.8) 2,460(96.8)
Dimensions

mm (in.)
Wheel base mm (in.) 1,680 (66.1)
Min. ground clearance mm (in.) 320(12.59) 351(13.82) 351(13.82)
Tread Front mm (in.) 1,106(43.5) 1,105(43.5) 1,105(43.5)
Rear mm (in.) 978 - 1,294(38.5 - 50.9) 1,054 - 1,302(41.5 - 51.3) 1,054 - 1,302(41.5 - 51.3)
Min. turning radius
2.9(9.5) 2.9(9.5) 2.9(9.5)
(with dual brake) m (Ft.)
Weight (with ROPS) kg (lbs.) 1,364(3,007) 1,370(3,020) 1,380(3,042) 1,386(3,055) 1,380(3,042) 1,386(3,055)
NOTE: The specifications are subject to change for the purpose of improvement without any notice.
3 -4 CK25/30/35

TRAVELING SPEED
CREEP SHIFT LEVER (only EU-option) km/h(mile/h)
* AT RATED ENGINE RPM WITH STANDARD TIRES.
km/h(mile/h) Shuttle Hi-Low Creep Main CK25 CK30 / CK35
1 0.17(0.11) 0.18(0.11)
Shuttle Hi-Low Main CK25 CK30 / CK35
2 0.25(0.16) 0.26(0.16)
1 1.41(0.88) 1.50(0.93) Low 3 0.38(0.24) 0.39(0.24)
2 2.05(1.27) 2.17(1.35) 4 0.56(0.35) 0.59(0.37)
Low 3 3.11(1.93) 3.29(2.05) Low 1 1.41(0.25) 1.47(0.91)
4 4.65(2.88) 4.92(3.06) 2 2.04(1.27) 2.12(1.32)
Forward High 3 3.10(1.93) 3.22(2.00)
1 6.59(4.09) 6.97(4.33)
4 4.6392.88) 4.82(3.00)
2 9.54(5.93) 10.09(6.27) Forward
High 1 0.80(0.50) 0.83(0.52)
3 14.49(9.00) 15.34(9.53)
2 1.16(0.72) 1.21(0.75)
4 21.65(13.45) 22.91(14.24) Low 3 1.76(1.09) 1.83(1.14)
1 1.25(0.78) 1.32(0.82) 4 2.63(1.63) 2.74(1.70)
2 1.80(1.12) 1.91(1.19) High 1 6.56(4.08) 6.83(4.24)
Low 3 2.74(1.70) 2.90(1.80) 2 9.50(5.90) 9.88(6.14)
High 3 14.44(8.97) 15.02(9.33)
4 4.09(2.54) 4.33(2.69)
Reverse 4 21.56(13.40) 22.44(13.94)
1 5.81(3.60) 6.15(3.82)
1 0.15(0.09) 0.16(0.10)
2 8.40(5.22) 8.89(5.53)
2 0.22(0.14) 0.23(0.14)
High 3 12.77(7.93) 13.5(8.39) Low 3 0.33(0.21) 0.35(0.22)
4 19.07(11.85) 20.19(12.55) 4 0.50(0.31) 0.52(0.32)
Low 1 1.24(0.77) 1.29(0.81)
km/h(mile/h)
2 1.80(1.12) 1.87(1.16)
Shuttle Hi-Low CK25H CK30H / CK35 High 3 2.73(1.70) 2.84(1.76)
Low 0~4.99(3.10) 0~5.28(3.28) 4 4.08(2.54) 4.24(2.63)
Reverse 1 0.71(0.44) 0.73(0.45)
Forward Mid 0~9.78(6.08) 0~10.35(6.43)
2 1.02(0.63) 1.06(0.66)
High 0~19.95(12.40) 0~21.11(13.11) Low 3 1.55(0.96) 1.61(1.00)
Low 0~3.28(2.04) 0~3.47(2.16) 4 2.32(1.44) 2.41(1.50)
High 1 5.78(3.59) 6.02(3.74)
Reverse Mid 0~6.11(3.80) 0~6.46(4.01)
2 8.37(5.20) 8.71(5.41)
High 0~12.47(7.75) 0~13.19(8.20) High 3 12.72(7.90) 13.23(8.22)
4 19.00(11.81) 19.77(12.28)
SPECIFICATIONS 3 -5

IMPLEMENT LIMITATIONS
This KIOTI tractor has been thoroughly tested for proper performance with implements approved by KIOTI. Use with
implements which are not sold or approved by KIOTI and which exceed the maximum specifications listed below, or which
are otherwise unfit for use with this KIOTI tractor may result in malfunctions or failures of the tractor, damage to other
property and injury to the operator or others. [Any malfunctions or failures of the tractor resulting from use with improper
implements are not covered by the warranty.]

Item Tread (max. width) Lifting Capacity max.


loading weight
Model Front Rear (24 in. aft of hitch)
CK25 1,062 mm (41.8 in.) 800 kg
1,105 mm (43.5 in.)
CK30 / CK35 1,102 mm (43.4 in.) (1,764 lbs)

Item Actual figures Trailer loading weight


W3
Model Implement weight W1 and / or size Max. Drawbar Load W2 Max. capacity
CK25 As in the following list 500 kg 1,000 kg (2,205 lbs)
CK30 / CK35 (shown on the next page) (1,100 lbs.) 1,500 kg (3,300 lbs.)
Lifting Capacity max. loading weight ........... The max. allowable load which can be put on the 24 in. aft of hitch : W0
Implement weight ........................................ The implement's weight which can be put on the lower link : W1
Max. drawbar load ....................................... W2
Trailer loading weight ................................... The max. loading weight for trailer (without trailer's weight) : W3

704O301C

NOTE : Implement size may vary depending on soil types and field conditions.
3 -6 CK25/30/35

IMPLEMENT REMARKS CK25 CK25H CK30 CK30H REMARKS

Loader Max. Bucket width mm(in) 1371.6(54) 1371.6(54), 1524(60)


Backhoe with sub frame Max. Digging depthmm(ft.in) 2286(7.5) and below 2286(7.5) and below Do not use 3 point hitch backhoe
Mid Mower Max. Cutting width mm(in) 1524(60) and below 1524(60) and below
Tiller Max. Cutting width mm(in) 1397(55) and below 1498(59) and below
Box Blade Max. Cutting width mm(in) 1524(60) and below 1829(72) and below Use the lowest top link holes only
Rear Blade Max. Cutting width mm(in) 1829(72) and below 1829(72) and below
Rotary Cutter Max. Cutting width mm(in) 1524(60) and below 1829(72) and below
Aerator Max. Width mm(in) 1524(60) and below 1829(72) and below
Landscape Rakes Max. Width mm(in) 1829(72) and below 2134(84) and below
DESCRIPTION OF OPERATING SYSTEM

EXTERIOR VIEW ......................................................... 4-2


INSTRUMENT PANEL AND SWITCH ........................ 4-6
FOOT AND HAND CONTROLS .................................. 4-7
4
4-2 CK25/30/35

EXTERIOR VIEW

(1) Seat
ONLY USA/AU
(2) Steering Wheel
(3) Fuel Cap Cover
(4) Hood/Bonnet
(5) Head Light
(6) Cup Holder

704O401C
DESCRIPTION OF OPERATING SYSTEM 4-3

(1) Top Link


(2) Turn Signal Lamp
(3) Transmission Oil Gauge/Dipstick
(4) PTO Shield
(5) Crank Lifting Rod
(6) Draw Bar
(7) Lower Link
(8) Telescopic Sway bar

AU type

704O402C
4-4 CK25/30/35

ONLY EU
(1) Seat
(2) Steering Wheel
(3) Fuel Cap Cover
(4) Hood/Bonnet
(5) Head Light
(6) Cup Holder

704O403C
DESCRIPTION OF OPERATING SYSTEM 4-5

(1) Top Link


(2) Turn Signal Lamp
(3) Transmission Oil Gauge/Dipstick
(4) PTO Shield Cover
(5) Crank Lifting Rod
(6) Draw Bar
(7) Lower Link
(8) Telescopic Sway bar
(9) Creep Gear Shift Lever(Option)

704O404C
4-6 CK25/30/35

INSTRUMENT PANEL AND SWITCHES


CK25/30
(1) Left Turn Indicator
(2) Right Turn Indicator
(3) Tachometer
(4) Fuel Gauge
(5) Turn Signal Switch & Light Switch
(6) Hazard Lamp Switch
(7) Coolant Temp. Gauge
(8) Horn Switch (only AU/EU)
(9) Key Switch
(10) Engine Stop Knob

704O405C
DESCRIPTION OF OPERATING SYSTEM 4-7

INSTRUMENT PANEL AND SWITCHES


CK35
(1) Left Turn Indicator
(2) Right Turn Indicator
(3) Tachometer
(4) Fuel Gauge
(5) Turn Signal Switch & Light Switch
(6) Hazard Lamp Switch
(7) Coolant Temp. Gauge
(8) Horn Switch (only AU/EU)
(9) Key Switch
(10) Engine Stop Knob

704O408A
4-8 CK25/30/35

FOOT AND HAND CONTROLS

Manual Type (1) Back Mirror (only EU)


(2) Shuttle Lever
(3) Hand Throttle
(4) Main Shift Lever
(5) Clutch Pedal
(6) Tilt Steering wheel lever
(7) Parking Brake Lock Lever (only USA/AU)
(8) Brake Pedal (L)
(9) Brake Pedal (R)
(10) Joystick Lever
(11) Hi-Lo Shift Lever
(12) Front Wheel Drive Lever
(13) Parking Brake Lock Lever (only EU)
(14) Mid PTO Lever(Option)
(15) Rear PTO Lever
(16) 3-Point Hitch Lowering Speed Knob
(17) Differential Lock Pedal
(18) Foot Throttle
(19) Double Acting Lever(A,B)
(only EU/AU, USA:Option)
(20) Double Acting Lever(C,D) (Option)
(21) Draft Control Lever
(only EU, USA/AU:Option)
(22) Lift Position Control Lever

704O406C
DESCRIPTION OF OPERATING SYSTEM 4-9

HST Type (1) Back Mirror(only EU)


(2) Hand Throttle
(3) Clutch Pedal
(4) Tilt Steering wheel lever
(5) Parking Brake Lock Lever
(6) Speed Set Lever
(7) Brake Pedal (L)
(8) Brake Pedal (R)
(9) Speed Control Pedal
(10) Joystick Lever
(11) Hi-Lo Shift Lever
(12) Differential Lock Pedal
(13) Front Wheel Drive Lever
(14) 3-Point Hitch Lowering Speed Knob
(15) Mid PTO Lever(Option)
(16) Rear PTO Lever
(17) Double Acting Lever (A,B)
(only EU/AU, USA:Option)
(18) Double Acting Lever (C,D) (Option)
(19) Draft Control Lever
(only EU, USA/AU:Option)
(20) Lift Position Control Lever

704O407C
OPERATION

PRE-OPERATION ........................................................ 5-2


OPERATING NEW TRACTOR .................................... 5-3
OPERATING THE ENGINE ......................................... 5-4
OPERATING THE TRACTOR ................................... 5-11
5
CHECK DURING DRIVING ....................................... 5-23
5-2 CK25/30/35

PRE-OPERATION
DAILY CHECK
CHECK ITEM
It is a good practice to know the con- - Walk around inspection.
dition of your tractor before you start - Check the engine oil level
it. You should perform a routine check
- Check the transmission oil level
before each use.
- Check the coolant level
! CAUTION - Clean the grill and radiator screen.
To avoid personal injury: - Check the air cleaner and evacua-
z Be sure to check and service the tor valve.
tractor on a level surface with - Check the brake pedals and link-
the engine shut off and the park- ages
ing brake “ENGAGED”. - Check all dash gauges and indica-
z Refuel (See “DAILY CHECK” in tors
periodic service section.)
- Check head lights, tail lights, and all
z Care of danger, warning and
working lights.
caution labels (See “DANGER,
WARNING AND CAUTION LA- - Check accessible wiring harness for
BELS” in safety precautions any damage.
section.) - Check the seat belt and ROPS for
damage.
- Refuel (See "daily check" in the pe-
riodic service section)
- Check all danger and warning labels.
OPERATION 5-3

OPERATING NEW TRACTOR


CHANGING LUBRICATING OIL
FOR NEW TRACTORS
How a new tractor is handled and main- In handling a new tractor, the following Special attention should be given to
tained determines the life of the tractor. precautions should be observed. new tractors lubrication oil. New parts
A new tractor just off the factory pro- z You should not operate your tractor are not accustomed to each other and
duction line has of course been, tested, at full speed for the first fifty hours are not broken in properly. Small metal
but the various parts are not accus- of use. grit can develop in the lubricating sys-
tomed to each other, therefore care tem as metal parts begin to "break in"
z Avoid sudden starts and stops.
should be taken to operate the tractor and continuous use of the contaminated
z In cold climates, allow your tractor
for the first 50 hours at a slower speed oil can cause damage and failure.
plenty of time to warm up.
and avoid excessive work or operation Therefore you should change the
z Do not run the engine at speeds
until the various parts become "broken- tractor's oil after the break-in period.
in." The manner in which the tractor is faster than necessary.
For further details of the oil change and
handled during the "breaking-in" period z Use due caution when operating your
service schedule, see "maintenance"
greatly affects the life of your tractor. tractor on rough roads or terrain. section.
Therefore, to obtain the maximum per- The above precautions are not limited
formance and the longest life of the to new tractors only, but are a good
tractor, it is very important to properly practice for tractors regardless of their
break-in your tractor. age.
5-4 CK25/30/35

OPERATING THE ENGINE


STARTING THE ENGINE
only USA, AU and EU-HST type
! CAUTION IMPORTANT
To avoid personal injury: z Using starting fluid or ether to start
z You must read and understand your tractor will cause damage
the warning and caution labels and void your tractors warranty.
on your tractor. z A good way to start your tractors
z Proper ventilation is required engine after a long storage period
when operating your tractor in- you should pull the stop knob and
side a building or enclosed area. turn the key over. This will allow
Remember that exhaust fumes time for oil to reach every part of
can be deadly. the tractors engine before starting. 704O501C
z Never start your tractor’s engine z To avoid damage to the starter (1) Parking Brake Lever (A) “DOWN”
while standing on the ground. and battery you should never con- (2) Brake Pedals (B) “DEPRESS”
This can prevent an unexpected tinuously start your tractor for (3) Interlock the Brake Pedals
accident from happening. more than 30 seconds at a time.
1. MAKE SURE THE PARKING
BRAKE IS SET
(1) To set the parking brake;
1) Interlock the brake pedals
2) Depress the brake pedals
3) Latch the brake pedals with the
parking brake lever.
(2) To release the parking brake press
the brake pedals again.
OPERATION 5-5

only EU-Manual type

704O502C 704O503C

(1) Parking Brake Lever (1) Fuel Cock


(A) Close (B) Open

IMPORTANT 2. MAKE SURE THE FUEL COCK IS


IN THE OPEN POSITION.
z Make sure that the parking
brake pedals are fully de-
pressed before pulling the park-
ing brake lever up.
704O504C
(1) Range Gear Shift Lever (Hi-Lo)
(2) Mid PTO lever(option) (3) Rear PTO Lever
(4) Speed Control Pedal
“ENGAGED” H “HIGH SPEED”
“DISENGAGED” N “NEUTRAL POSITION”
M “MIDDLE SPEED”
L “LOW SPEED”
5-6 CK25/30/35

3. PLACE THE PTO CLUTCH LEVER


IN “OFF” POSITION.

4. PLACE THE SPEED CON-


TROL PEDAL IN “NEUTRAL”
POSITION.

5. PLACE THE RANGE GEAR


SHIFT LEVER (HI-LO) IN
“NEUTRAL” POSITION. 704O505C 704O506C

(1) Position Control Lever (1) Hand Throttle Lever


NOTE (A) “DOWN” “INCREASE”
z The speed control pedal automati- “DECREASE”
cally return to neutral when the
operator's foot is released from the
pedal.
6. MOVE THE HYDRAULIC CONTROL 7. SET THE THROTTLE LEVER TO
LEVER FORWARD. ABOUT HALF WAY
To lower implement, move the hydrau-
lic control lever forward.
OPERATION 5-7

If you need additional pre-heating, turn


the key off and try the same procedure
again or turn the key to "Manual pre-
heat" position and hold it. Do not pre-
heat over 15 seconds, more than 10
times without any break.
When the coolant temperature is over
60°C(140°F) the auto pre-heating
does not work. In this case, just turn
the key to "start" to crank the engine.
704O507C 704O508C

(1) Key Switch (1) Clutch Pedal


NOTE
( ) Off ( ) Manual Pre-Heat
When ambient temperatures are
( ) Acc ( ) Start
colder, a longer pre-heat time is 9. DEPRESS THE CLUTCH PEDAL.
( ) On(Auto Pre-Heat) necessary.
8. INSERT THE KEY INTO THE KEY 10. TURN THE KEY TO “START” PO-
SWITCH AND TURN IT “ON”. ! WARNING SITION AND RELEASE WHEN
This tractor has an automatic pre-heat- z Do not operate the starter motor THE ENGINE STARTS.
ing system. To pre-heat the engine, turn continuously for more than 10
the key switch to the "ON" position then seconds. IMPORTANT
pre-hearting works automatically for 8 z If the engine does not start; turn z The engine will not start unless
seconds. You can see the pre-heating the switch to “OFF”, wait 30 the range gear shift lever (Hi-Lo)
indicator light on during that time. You seconds, and repeat the starting and the PTO clutch lever are in
can start the engine at any time during procedure. the “OFF” position.
this 8 seconds. z Never engage the starter motor
before the engine stops turning.
5-8 CK25/30/35

STOPPING THE ENGINE


CK25/30 If any lamp remains on, immediately
stop the engine and determine the
cause.
[CHECK EASY CHECKER LAMPS]
1. When the key is turned "ON", lamps
(1), (2) should come on. If trouble
should occur at any location while
the engine is running, the warning
lamp corresponding to that location
CK35
comes on.
704O510C
2. Glow plug indicator (3) also comes
on when the key is turned "ON" to
preheat the engine and goes off au-
tomatically when preheat is
completed. 1. You must first slow the engine to the
idle position before turning the en-
3. The parking brake warning lamp (4)
704O509D gine off.
(1) Engine Oil Pressure
comes on while parking brake is ap-
plied and goes off when it is released. 2. Remove the key.
(2) Electrical Charge
(3) Glow Plug Indicator
(4) Parking Brake IMPORTANT
z Daily checks with the Easy
11. CHECK TO SEE THAT ALL THE Check only, are not sufficient.
WARNING LAMPS ON THE IN- Never fail to conduct daily
STRUMENT CLUSTER TURN checks carefully by referring to
“OFF”. Daily Check. (See “DAILY
CHECK” in Section 10)
12. RELEASE THE CLUTCH PEDAL.
OPERATION 5-9

WARMING UP
WARM-UP AND TRANSMISSION OIL
IN THE LOW TEMPERATURE RANGE
! CAUTION Ambient Warm-up time
z Hydraulic oil serves as transmission temperature requirement
z During warm up of the engine,
fluid to protect and lubricate mov- Above 0 °C
be sure that the parking brake At least 5 minutes
ing parts. (32 °F)
is set.
z During warm up of the engine, This fluid is also circulated through 0 ~ -10 °C
5 ~ 10 minutes
make sure that all shift levers out the hydraulic circuit to operate (32 ~ 14 °F)
are in the neutral position. functions like steering, three point -10 ~ -20 °C
10 ~ 20 minutes
hitch, and remote functions. (14 ~ -4 °F)
In cold weather, the oil will be cold Below -20 °C
After starting your tractor's engine al- More than 20 minutes
with increased viscosity. This can (-4 °F)
low five minute warm up period before
applying any load to the tractor. If a cause delayed oil circulation or ab-
load is applied to the tractor before it normally low hydraulic pressure for
has time to warm up, serious damage, some time after engine start-up. IMPORTANT
such as can occur premature wear, This in turn can result in trouble to z Do not operate the tractor un-
breakage, or seizure. the hydraulic system. To prevent the der full load condition until it is
above, observe the following sufficiently warmed up.
instructions:
z Warm up the engine at a high idle
according to the table below:
5-10 CK25/30/35

JUMP STARTING
When jump starting the engine, follow the other vehicle to touch. Start the
the instructions below to safely start vehicle's engine after connecting the
the engine. cables and let it run for a few
moments. Turn off all accessories
on both vehicles. Then start the dis-
1. Use a battery of the same voltage
abled tractor.
as the disabled tractor battery to
jump start the tractor. Locate the 8. Disconnect the battery cables in the
good battery in a safe place where exact opposite order as they were
the jumper cables will reach. attached.
704O511C 2. Engage the parking brake of the
(1) Dead Battery (2) Jumper Cables tractor and shift the transmission
(3) Helper Battery gear to the neutral position.
3. Put on safety goggles and rubber
gloves.
! CAUTION 4. Attach the red clamp to the positive
z Keep fire, spark, cigarette, etc., terminal of the dead battery, and at-
from the battery. tach the other end to the positive
z If the tractor battery is frozen, terminal of the helper battery.
jump starting the engine is
5. Clamp the black cable to the Engine
prohibited.
hooks or other ground source and
z Do not connect the (-) jumper
attach the other end to the negative
cable to the negative(-) terminal
cable of the helper battery.
of the discharged battery.
z Use a ground away from the bat- 7. If the helper battery is in another
tery vehicle, do not allow the tractor and
OPERATION 5-11

OPERATING THE TRACTOR


OPERATING ROPS
TO FOLD THE ROPS

704O512C 704O513C 704O514C

(1) Grip Bolt (2) Set Pin (1) ROPS (1) Grip Bolt (2) Set Pin
(3) Snap Pin (3) Snap Pin

1. Remove the grip bolt, snap pin and 2. Fold the ROPS.
set pin. 3. Align pin holes, insert set pin, and
secure them with the snap pin.
! CAUTION ! CAUTION
z You should always stop the To avoid personal injury: ! CAUTION
engine, remove the key and set Hold the ROPS tightly with both
the parking brake before raising
z
To avoid personal injury:
hands and fold the ROPS slowly zMake sure the pins are properly
or folding the ROPS. and carefully.
z Always perform such tasks from installed and secured.
a safe and stable position at the
rear of the tractor.
z Folding the ROPS should only be
done when absolutely necessary,
and should be returned to the up-
right position as soon as possible.
5-12 CK25/30/35

TO RAISE THE ROPS TO STARTING


UPRIGHT POSITION

704O515C 704O516C 704O517C

(1) Grip Bolt (2) Set Pin (1) Position Adjuster (2) Weight Adjuster
(3) Snap Pin (3) Seat Reclining Lever (A) “PULL IN”

1. Remove both the grip bolt, snap pin 3. Align pin holes, insert set pin and 1. ADJUSTING THE OPERATOR’S
and set pin. secure them with the snap pin. POSITION
2. Raise ROPS to the upright position. (1) OPERATOR'S SEAT
! CAUTION
! CAUTION To avoid personal injury: ! CAUTION
To avoid personal injury: z Make sure that pins are properly To avoid personal injury:
zThe ROPS must be raised slowly installed and secured. z Make sure that the seat is com-
and carefully. pletely secured after each
adjustment.
z Do not allow any person other

than the driver to ride on the


tractor.
OPERATION 5-13

SEAT

only EU type The seat installed on your tractor has


a comprehensive range of adjustments.
Before prorating the tractor, it is impor-
tant to adjust the seat to the comfort-
able position.
1.The lever which control the seat po-
sition (up or down) in accordance with
operator's. Use the lever when you
change the seat position.
2. When you change the seat position
(front or rear), pull the lever up and
push or pull seat to front or rear
direction.
3. When you change the suspension of
the seat, you can adjust the suspen-
sion of the seat using the lever. Pull
the lever front direction and move the
lever left or right.

! CAUTION
704O518C z For one seated occupant.
(1) Seat (4) Height Adjuster z Do not adjust seat when vehicle
(2) Horizontal Adjustment(Slide rails) (5) Weight Adjuster is in operation.
(3) Suspension Assembly z Keep clear of maintenance should
be carried out by authorized &
competent personnel only.
5-14 CK25/30/35

(2) TRAVEL ADJUSTMENT


Pull out the position adjust lever and
slide the seat backward or forward, as
required. The seat will lock in position
when the lever is released.

IMPORTANT
z After adjusting the operator’s
seat, be sure to check that the
seat is properly locked. 704O519C 704O520C

(1) Seat Belt (1) Hazard / Turn Signal Indicator


(2) Turn Signal Light Switch
(3) Hazard Light Switch

(3) SEAT BELT 2. SELECTING LIGHT SWITCH PO-


SITIONS
! CAUTION (1) HAZARD LIGHT SWITCH
To avoid personal injury:
When hazard light switch is pulled out,
z Always use your seat belt when
the hazard lights flash along with the
the ROPS is installed.
indicator on the instrument panel. Push
z Do not use the seat belt if your
the switch in to turn off the light.
tractor is not equipped with a
ROPS or when it is removed. (2) TURN SIGNAL LIGHT SWITCH
Adjust the seat belt for proper fit and To indicate a right turn, push forward.
connect to the buckle. The seat belt is To indicate a left turn, pull rearward.
an auto-locking retractable type.
OPERATION 5-15

MANUAL Type 3. CHECKING THE BRAKE PEDAL


(1) BRAKE PEDAL (RIGHT AND LEFT)

! WARNING
To avoid personal injury:
zApplying one rear wheel brake at
a time can cause the tractor to
swerve or roll over at high speeds.

704O548C 704O521C 1. Before operating the tractor on the


(1) Head Light Switch (1) Interlock road or before applying the parking
(A) “OFF” (B) “ON (LOW)” (A) Lock (B) Release brake, be sure to interlock the right
(C)“ON (HIGH)” and left pedals as illustrated.
When the left or right turn signal is HST Type 2. Use individual brakes to assist in
activated, the indicated turning light will making sharp turns at slow speeds
flash and the other will be off. (Field Operation Only).
Disengage the brake pedal interlock
NOTE and depress only one brake pedal.
z Be sure to return switch to center
3. Be sure brake pedals have equal
position after turning.
adjustment when using locked
(3) HEAD LIGHT SWITCH together.
(A): Head lights OFF.
704O522C
(B): Head lights - Low Beam ON.
(C): Head lights - High Beam ON. (1) Interlock
(A) Lock (B) Release
5-16 CK25/30/35

6. SELECTING THE TRAVEL SPEED.

IMPORTANT
To help prevent premature clutch
wear.
z The clutch pedal must be en-

gaged slowly and disengaged


quickly.
z Do not rest your foot on the

704O523C 704O524C
clutch pedal.
z Select the proper gear and en-
(1) Position Control Lever (1) Clutch Pedal
(A) UP
gine speeds according to the
type of job you are doing.

4. RAISE THE IMPLEMENT (SEE “HY- 5. DEPRESS THE CLUTCH PEDAL


DRAULIC UNIT” SECTION)
! CAUTION
To avoid personal injury:
zDo not release the clutch suddenly,
it may cause the tractor to lunge
forward unexpectedly.

The clutch is disengaged when the


clutch pedal is fully pressed down.
OPERATION 5-17

MANUAL Type (1)SHUTTLE SHIFT LEVER(MANUAL


Type)
Push forward or pull backward to se-
lect forward or reverse. The direction
of travel can be changed without chang-
ing the main shift.

IMPORTANT
The synchronized shuttle shift le-
ver may be shifted while the trac-
tor is moving slowly and the clutch
is depressed, but sudden gear
shift changes without clutching
may cause transmission damage.

(2)MAIN SHIFT LEVER(MANUAL Type)


The main shift is fully synchronized to
shift without stopping just by depress-
ing the clutch pedal.
(3)RANGE GEAR SHIFT LEVER (HI-LO)
The range gear shift can only be shifted
when tractor is completely stopped and
704O525C
(1) Shuttle Shift Lever N - "NEUTRAL POSITION" clutch is depressed.
(2) Main Gear Shift Lever H - "HIGH"
If it is difficult to shift the range gear,
(3) Range Gear Shift Lever (Hi-Lo) L - "LOW"
F - "FORWARD"
take the following actions.
R - "REVERSE"
5-18 CK25/30/35

1. Be sure the range gear shift lever is (4)CREEP GEAR SHIFT LEVER
! CAUTION
in neutral position. only EU-option
z To stop the tractor, be sure to
2. Release clutch pedal(Manual type)
disengage the clutch first, then
or slightly depress the speed con-
depress the brake pedal. This is
trol pedal to rotate the gears inside
because creep range gives high
of transmission.(HST only) Release
torque at low forward speeds
the speed control pedal to neutral.
thus making braking ineffective.
3. Depress clutch pedal and then shift z To avoid any transmission
the range gear shift lever. damage, do not convert from for-
ward to revere and vice versa
704O526C while driving.
IMPORTANT (1) Creep Gear Shift Lever
(A) “HIGH” (N)“NEUTRAL” With a creeper transmission, an opera-
z To avoid transmission damage, (B) “LOW”
tor has the option to use 16 F and 16R
depress clutch pedal and stop HOW TO USE CREEP GEAR SHIFT gears.
tractor before shifting between LEVER
ranges. If you misuse or mishandle the creep-
z In high shift ranges and low en- ing speed, it may cause damage to
gine rpm, the vehicle could be the unit, so please note the following.
stopped when the output axles 1. Possible times to use;
are loaded. At that time, Use the
• A deep tilling application
low range gear or increase the
engine rpm. • When unable to maintain a constant
z HST is very precise apparatus. speed in harsh field conditions
When using the tractor for long, • Transplanting
be sure to replace oil filters • When loading and unloading
regularly.
OPERATION 5-19

HST Type

704O528C

(1) Front Wheel Drive Lever


“ENGAGED” “DISENGAGED”

(5) FRONT WHEEL DRIVE LEVER


The front wheel drive should always be
engaged when the tractor is stopped.
Shift the lever to the "ON" position to
engage the front wheel.

704O527C
(1) Range Gear Shift Lever (Hi-Lo) H “HIGH SPEED”
N “NEUTRAL POSITION”
M “MIDDLE SPEED”
L “LOW SPEED”
5-20 CK25/30/35

FRONT WHEEL DRIVE IS EFFECTIVE


FOR THE FOLLOWING JOBS:
1. When greater pulling force is needed,
such as working in a wet field, when
pulling a trailer or when working with
front-end loader.
2. When working in sandy soil.
3. When working on a hard soil where
a rotary tiller might push the tractor
forward. 704O529C 704O530C

! CAUTION (1) Hand Throttle Lever (2) Foot Throttle (1) Brake Pedals
(A) Depress
INCREASE DECREASE
To avoid personal injury:
z You should not engage your front
7. ACCELERATE THE ENGINE 8. UNLOCK THE PARKING BRAKE
wheel drive while traveling at
(1) HAND THROTTLE LEVER AND SLOWLY RELEASE THE
road speeds. This can cause
CLUTCH PEDAL.
your tractor to stop quickly, and Pushing the throttle lever back de-
unexpectedly. creases engine speed, and pushing To release the parking brake, simply
it forward increases engine speed. depress the brake pedals again. Once
IMPORTANT (2) FOOT THROTTLE (MANUAL Type) released, the parking brake indicator in
z Depress the clutch pedal before Use the foot throttle when traveling the easy checker will go off.
engaging the front wheel drive on the road. Press down on it for
lever. higher speed. The foot throttle is in-
z Tires will wear quickly if front terlocked with the hand throttle lever;
wheel drive is engaged on when using the foot throttle, keep the
paved roads. hand throttle lever in low idling
position.
OPERATION 5-21

9. DEPRESS THE SPEED CONTROL (2) SPEED SET DEVICE


PEDAL (HST TYPE) The Speed Set Device is designed for
(1) SPEED CONTROL PEDAL tractor operating efficiency and opera-
tor comfort. This device will provide a
! WARNING constant forward operating speed by
To avoid personal injury: mechanically holding the speed control
z If your tractor moves while on pedal at the selected position.
level ground with your foot “off
the control pedal, do not oper- [To Engage Speed Set Device]
704O531C
ate the tractor. 1. Accelerate speed to desired level us-
z Consult your KIOTI dealer.
(1) Speed Set Lever ing Speed Control Pedal, and pull the
(2) Speed Control Pedal speed set lever up to the "ON"
(A) Lock (C)Decrease
1. Forward direction position.
(B) Release (D)Increase Depress the control pedal with the
2. Release Speed Control Pedal and
toe of your right foot to move forward.
desired speed will be maintained.
2. Reverse direction
Depress the pedal with the heel of [To Disengage Speed Set Device]
your right foot to move backward.
1. Place the lever to the off position.

IMPORTANT
z To prevent serious damage to
the HST do not adjust the stop-
per bolts.
5-22 CK25/30/35

STOPPING HORN
only EU, AU type
1. Slow the engine to idle
NOTE
2. Depress the clutch and brake pedal.
z If you step on the brake, the speed
(Manual model)
set device will disengage.
z Make sure to keep the speed set 3. After the tractor has stopped, disen-
lever in the off position when start- gage the PTO, lower the implement,
ing the tractor. shift the transmission into neutral,
z Return the speed set lever to the release the clutch pedal and set the
off position when stopping the parking brake.
tractor. 4. H.S.T model: Release the travel
z Speed set device will not operate pedal, slow engine to idle. 704O532C
in reverse. 5. Place HI-LO lever in neutral, follow (1) Horn Switch
z The speed control lever can be re- number 3 above. (2) Horn
leased When overloads or any sud-
den forces are obtained.

IMPORTANT
z To prevent the damage of speed
set device, do not depress the
reverse travel side pedal when
the speed set device is engaged.

! CAUTION
z To avoid personal injury and
maintain optimum control of
tractor, do not use the speed set
device at high speeds or when
driving the tractor on rods.
OPERATION 5-23

CHECK DURING DRIVING(CK25/30)


IMMEDIATELY STOP THE ENGINE IF
z The engine suddenly slows or
accelerates.
z Unusual noises are heard.

z Exhaust fumes become dark.

While driving make the previous checks


to ensure that all parts are functioning
properly.

704O533C

(1) Easy Checker (3) Hourmeter/Tachometer


(2) Fuel Gauge (4) Coolant Temperature Gauge
5-24 CK25/30/35

EASY CHECKER
If warning lamps come on while oper-
ating the engine, immediately stop the
engine and check for the cause.
Never operate the tractor while warn-
ing lamps are on.

704O534C 704O535C

ENGINE OIL PRESSURE INDICATOR ELECTRICAL CHARGE INDICATOR


When the oil pressure in the tractor's If the alternator is not charging the
engine falls below the prescribed level, battery, the warning lamp in the Easy
the warning lamp will illuminate. Checker will come on.
If this should happen during tractor op- If this should happen during operation,
eration and it does not go off when the check the electrical charging system
engine is accelerated above 1,000 rpm, or consult your local KIOTI dealer.
check the engine oil level.
NOTE
z For checking and servicing of your
tractor, consult your local KIOTI
dealer for instructions.
OPERATION 5-25

FUEL GAUGE COOLANT TEMPERATURE HOURMETER / TACHOMETER


GAUGE

704O536C 704O537C 704O538C

(1) Fuel Gauge (1) Coolant Temperature Gauge (1) Tachometer (2) Hour meter
“E” EMPTY “F” FULL “C”COLD “H”HOT (A) PTO: 540 rpm

When the key switch is on, the fuel 1. The tachometer indicates the engine
gauge indicates the fuel level.
! CAUTION speed and the 540rpm PTO shaft
To avoid personal injury: speed location on the dial.
Be careful not to empty the fuel tank. zDo not remove radiator cap un-
Otherwise air may enter the fuel til coolant temperature is well 2. The hour-meter indicates, in five
system. below its boiling point. Then digits, the hours that the tractor has
Should this happen, the system should loosen cap slightly to the stop been operated.
be bled (See "Bleeding Fuel System" to relieve any pressure before Records the hour, and portions of the
in as required in Periodic Service removing cap completely. hours that the tractor has been oper-
Section.) 1. When the key switch is turned "ON" ated while the engine is running.
this gauge indicates the temperature Its operation if not based on engine
of the coolant. "C" is for cold, and RPM, but is electrically determined.
"H" is for hot. Normal temp will indi-
cate between the C and middle.
5-26 CK25/30/35

CHECK DURING DRIVING(CK35)


IMMEDIATELY STOP THE ENGINE IF
z The engine suddenly slows or
accelerates.
z Unusual noises are heard.

z Exhaust fumes become dark.

Frequently check all gauge to verify the


tractors operating status.

704O548A

(1) Battery Charge Warning Lamp (4) Fuel Gauge


(2) Tachometer (5) Coolant Temperature Gauge
(3) Engine Oil Pressure Warning Lamp
OPERATION 5-27

EASY CHECKER
If warning lamps come on while oper-
ating the engine, immediately stop the
engine and check for the cause.
Never operate the tractor while warn-
ing lamps are on.

704O549A

(1) Headlight-High Beam Lamp (9) Front Wheel Drive Indicator


(2) Battery Charging Warning Lamp (10) Fuel Gauge
(3) Parking Brake Lamp (11) Hour-Meter Indicator
(4) Glow Plug Indicator (12) Coolant Temperature Gauge
(5) Left Turn Indicator (13) Differential Lock
(6) Tachometer
(7) Right Turn Indicator
(8) Engine Oil Pressure Warning Lamp
5-28 CK25/30/35

TACHOMETER FUEL GAUGE COOLANT TEMPERATURE


GAUGE

704O550A 704O551A 704O552A

(1) Tachometer (1) Fuel Gauge (1) Coolant Temperature Gauge


“E” EMPTY “F” FULL “C”COLD “H”HOT

The tachometer indicates the engine When the key switch is on, the fuel When the key switch is turned "ON"
speed and the 540rpm PTO operating gauge indicates the fuel level. this gauge indicates the temperature of
speed. Be careful not to empty the fuel tank. the coolant. "C" is for cold, and "H" is
The hour-meter indicates, in five digits, Otherwise air may enter the fuel for hot.
the hours that the tractor has been system. ! CAUTION
operated. Should this happen, the system should To avoid personal injury:
be bled (See "Bleeding Fuel System" z Do not remove radiator cap un-
in Periodic Service Section.) til coolant temperature is well
below its boiling point. Then
loosen cap slightly to the stop
to relieve any pressure before
removing cap completely.
OPERATION 5-29

ENGINE OIL PRESSURE BATTERY CHARGING WARN- HEAD LIGHT HIGH BEAM
WARNING LAMP ING LAMP PILOT LAMP

704O553A 704O554A 704O555A

If the tractor engine oil pressure is be- If the battery of the generator is not fully When headlights are turned to high, an
low the specified ranges, the warning charged, the warning lamp illuminates indicator lamp will illuminate on the
lamp will illuminate. on the LCD gauge board. (Illumination dash.
at KEY ON(START OFF) is normal)

NOTE
z For checking and servicing of your
tractor, consult your local KIOTI
dealer for instructions.
5-30 CK25/30/35

TURN SIGNAL LAMP GLOW PLUG INDICATOR PARKING BRAKE LAMP

704O556A 704O557A 704O558A

If the turn signal lamp switch is turned When the key switch is turned to the If the parking lever is engaged, the cor-
left or right, the corresponding indica- “ON“ position, the glow plug indicator responding indicator will illuminate in
tor will illuminate in green. will illuminate. red.
OPERATION 5-31

PARKING
PARKING BRAKE LEVER
only USA, AU and EU-HST Type
! CAUTION ! WARNING
To avoid personal injury: z Apply the parking brake and
zAlways set the parking brake place the chocks at the rear
and stop the engine before leav- wheels when parking.
ing the tractor seat. z When parking the vehicle on a
hill, position the shift lever at low
1. When parking, be sure to set the forward (1st gear) for uphill and
parking brake. low reverse (1st gear) for
To set the parking brake; downhill. Set the parking brake
1) Interlock the brake pedals. and chock the wheels.
704O539C z Do not park on steep hills. The
(1) Parking Brake Lever (2) Brake Pedals 2) Depress the brake pedals. vehicle may roll down and cause
(3) Interlock the Brake Pedals 3) latch the brake pedals with the an accident.
(A) PULL “DOWN” (B) DEPRESS parking brake lever. z Leaving transmission in gear with
only EU-MANUAL Type the engine stopped will not pre-
IMPORTANT vent tractor from rolling. Park on
level ground whenever possible.
z To prevent damage to the park-
ing brake lever, make sure that 2. Before getting off the tractor, disen-
brake pedals are fully de- gage the PTO, lower all implements,
pressed before pulling the park- place all control levers in their neutral
ing brake lever up. positions, set the parking brake, stop
the engine and remove the key.
3. If it is necessary to park on an
incline, be sure to chock the wheels
704O540C
to prevent accidental rolling of the
(1) Parking Brake Lever machine.
5-32 CK25/30/35

OPERATING TECHNIQUES
DIFFERENTIAL LOCK OPERATING THE TRACTOR ON A ROAD
MANUAL Type ! WARNING
To avoid personal injury due to
loss of steering control.
z Do not operate the tractor at high

speeds with the differential lock


engaged.
z Do not attempt to turn with the

differential lock engaged.

If one of the rear wheels should slip, 704O542C

HST Type use the differential lock. This will cause (1) SMV Emblem
both wheels to turn together. The dif-
ferential lock is engaged only when the
pedal is depressed.

IMPORTANT
z When using the differential lock,
always slow the engine and
press the differential lock down.
704O541C z If the differential lock cannot be
(1) Differential Lock Pedal
released in the above manner,
(A) Release to “DISENGAGE” step lightly on the brake pedals
(B) Press to “ENGAGE” alternately.
OPERATION 5-33

OPERATING ON SLOPES AND


ROUGH TERRAIN 1. Be sure that the wheels are adjusted
! CAUTION to provide the maximum stability
To avoid personal injury:
! CAUTION possible.
z To help assure straight line stops
when driving at transport To avoid personal injury: 2. You should slow down for rough
speeds, lock the brake pedals z Always back up when going up roads, slope and sharp turns. This
together. Uneven braking at a steep slope. Driving forward is especially important when you are
road speeds could cause the could cause the tractor to tip transporting heavy equipment on the
tractor to roll-over. over backward. Stay off hills and rear of the tractor.
z When traveling on road with 3-
slopes too steep for safe 3. Use gears according to the decent
point hitch mounted implement operation. of the slope, and try to avoid using
z Avoid changing gears when the brake.
attached, be sure to have suffi-
cient front weight on the tractor climbing or descending a slope.
z If operating on a slope, never
to maintain steering ability.
disengage the clutch or shift le-
Make sure that the warning lamps and vers to neutral. Doing so could
SMV sign are clean and visible at all cause loss of control.
z Do not drive the tractor close to
times. If you are towing rear mounted
equipment or implements you will need the edges of ditches or banks
to install the warning lamps and SMV which may collapse under the
signs on the equipment. weight of the tractor. Especially
when the ground is loose or wet.
5-34 CK25/30/35

PTO OPERATION
DIRECTIONS FOR USE OF POWER REAR PTO GEAR SHIFT LEVER
STEERING 1. The tractor has a 540 rpm speed
1. Power steering is activated only position.
while the engine is running. Slow 2. PTO shifting needs clutch operation.
engine speeds make the steering a Press the clutch pedal down com-
little heavier. While the engine is pletely to stop the tractor movement
stopped, the tractor functions in the and any PTO driven equipment
same manner as tractors without movement before shifting the PTO
power steering. gear shift lever.
2. When the steering wheel is turned
all the way to the stop, the relief valve 704O543C
IMPORTANT
is activated. Do not hold the steer- (1) Mid PTO Gear Shift Lever z To avoid shock loads to the PTO,
ing wheel in this position for a long (2) Rear PTO Gear Shift Lever reduce engine speed when en-
period of time. OFF ON gaging the PTO, then open the
3. To avoid tire wear and front-end dam- throttle to the recommended
speed:
age only turn steering wheel while ! CAUTION To avoid damage of transmission,
moving. z
To avoid personal injury: before shifting the PTO gear shift
z Disengage PTO, stop engine, and lever, fully disengage the main
allow all rotating components to clutch.
come to a complete stop before
connecting, disconnecting,
adjusting, or cleaning any PTO
driven equipment.
OPERATION 5-35

PTO SHAFT COVER AND SHAFT CAP


Model CK25/30/35 USA, AU The shield rotates upward, allowing for
Engine Speed min-1 (rpm) 2,646 easy implement attachment to the PTO
Shaft 6-Spline stub shaft.
PTO Speed min-1 (rpm) 540 You should keep the PTO cover in place
at all times and remember to replace
the cap when the PTO shaft is not in
NOTE use.
z There is a PTO-1 (540 rpm) indica-
tor marked on the tachometer dial.
z Tractor engine will not start if PTO
gear shift lever is in the engaged
"ON" position. EU

704O544C

(1) PTO Shaft Cover


(2) PTO Shaft Cap
(A) Normal Position
(B) Raised Position
5-36 CK25/30/35

MID-PTO LEVER(OPTION)

704O545C 704O546C 704O547C

(1) Mid PTO Lever (1) PTO (2) PTO Shaft Cover (1) Mid PTO (2) Mid PTO Shaft Cover
(2) Rear PTO Lever (3) Bolt

To use the Mid-PTO, shift the PTO le- (1) REAR AND MID-PTO SPEED (2) MID-PTO SHAFT COVER
ver to engaged position. This shifting The Mid PTO is available for KIOTI ap-
requires clutch pedal operation. PTO REVOLUTION [mn-1 (rpm)]
proved implements.
1st 540
! WARNING REAR
To avoid personal injury: PTO
z Before operation, be sure to select 2nd 1,000
the correct PTO lever (Mid/Rear).
z Do not operate Rear-PTO driven

implements and Mid-PTO driven MID 2,000


implements at the same time. PTO
THREE-POINT HITCH & DRAWBAR

THREE-POINT HITCH & DRAWBAR ......................... 6-2


3-POINT HITCH ........................................................... 6-4
DRAWBAR ................................................................... 6-6
6
6 -2 CK25/30/35

THREE-POINT HITCH & DRAWBAR (ONLY USA/AU)

(1) Top Link


(2) Crank Lifting Rod (Left)
(3) Lower Link
(4) Drawbar
(5) Telescopic Sway Bar
(6) Crank Lifting Rod (Right)

AU type

704O601C
THREE-POINT HITCH & DRAWBAR 6 -3

THREE-POINT HITCH & DRAWBAR (ONLY EU)

(1) Top Link


(2) Crank Lifting Rod (Left)
(3) Lower Link
(4) Drawbar
(5) Telescopic Sway Bar
(6) Crank Lifting Rod (Right)

704O602C
6 -4 CK25/30/35

3-POINT HITCH
MAKE PREPARATIONS FOR ATTACHING AND DETACHING
ATTACHING IMPLEMENT IMPLEMENTS
! CAUTION
To avoid personal injury:
z Be sure to stop the engine.
z Do not stand between tractor

and implement unless parking


brake is applied.
z Before attaching or detaching

implement, locate the tractor


and implement on a firm level
704O603C 704O604C surface.
(1) Handle z Whenever an implement or

(2) Crank Lifting Rod (Right) other attachment is connected to


(3) Lower Link the tractor 3-point hitch, check
SELECTING THE TOP LINK MOUNT- full range of operation for
ING HOLES interference, binding or PTO
separation.
Select the proper set of holes to give
you the proper lift of the implement you
are using. This requires some experi-
ment- action to achieve proper lift. Re-
move the clip pin, then the bolt, move
to chosen hole, replace pin and clip.

DRAWBAR
Remove the drawbar if close mounted
implement is being attached.
THREE-POINT HITCH & DRAWBAR 6 -5

LIFTING ROD (RIGHT)


! WARNING
Lift Rod - To adjust the horizontal po-
z Use caution when adjusting the
sition of the implement turn the handle
telescopic sway bar. Heavy
on the right lift rod. Most implements
implement can move causing
are designed to operate level. Set the
harm.
position desired by placing the lock-
ing unit over the handle as illustrated.
Adjust the telescopic sway bar so that
the implement can move 5 to 6 cm(2.0
to 2.4 in.) laterally.
704O605C
Telescopic sway bar should be tight
TOP LINK (1) Pin enough to prevent excessive imple-
(2) Telescopic Sway Bar
1. Adjust the angle of the implement to ment movement when implement is in
the desired position by shortening or raised position.
lengthening the top link. TELESCOPIC SWAY BARS
2. The proper length of the top link var- Telescopic sway bars are used to ad-
ies according to the type of imple- just the side sway that your implement
ment being used. has while in use. They are also used to
center the implement on the rear of the
tractor.
6 -6 CK25/30/35

DRAWBAR
ADJUSTING DRAWBAR
LENGTH
USA ! WARNING
To avoid personal injury:
zNever pull from the top link, the
rear axle or any point above the
drawbar. Doing so could cause
the tractor to tip over rearward
causing personal injury or death.

The drawbar load is referred to "IMPLE-


MENT LIMITATIONS" section.
AU,EU

704O606C

(1) PTO Shaft (3) Drawbar


(2) Drawbar Pin (A) Holes
HYDRAULIC UNIT

3-POINT HITCH CONTROL SYSTEM ....................... 7-2


AUXILIARY HYDRAULICS ........................................... 7-4
7
7 -2 CK25/30/35

3-POINT HITCH CONTROL SYSTEM


POSITION CONTROL DRAFT CONTROL LEVER
(USA, AU : OPTION)
IMPORTANT
z If the 3-point hitch can not be
raised by setting the hydraulic
control lever to the “UP” posi-
tion after long term storage or
when changing the transmission
oil, follow these air bleeding
procedures.
1. Stop the engine.
2. Set the hydraulic control le-
704O701C ver to the “DOWN” position 704O702C

(1) Position Control Lever


and start the engine. (1) Draft Control Lever
(A) DOWN (B) UP
3. Operate the engine at low
idle speed for at least 30 sec-
onds to bleed air from the
Operating the position control lever ac- system. This will control the pull of the 3-point
tuates the hydraulic lift arm. This con- z Do not operate until the engine implement. As the load on the 3-point
trols the elevation of the 3-point hitch is warmed up. If operation is at- hitch changes due to various soil
mounted implement. tempted when the engine is still conditions, the draft control system au-
cold, the hydraulic system may
Place the position control lever in a suit- tomatically responds to these changes
be damaged.
able position and set the implement pull by either raising or lowering the imple-
z If noises are heard when imple-
with the draft control(if equipped). ment slightly to maintain a constant
ment is lifting after the hydrau-
lic control lever has been pull.
activated, the hydraulic mecha- Place the position control lever in the
nism is not adjusted properly. lowest position and set the implement
Unless corrected the unit will be pull with the draft control lever.
damaged. Contact your KIOTI
dealer for adjustment.
HYDRAULIC UNIT 7 -3

MIXED CONTROL(IF EQUIPPED) IMPLEMENT LOWERING LIMIT 3-POINT HITCH LOWERING


SPEED

704O703C 704O704C 704O705C

(1) Ground Surface (3) Soft Soil (1) Position Control Lever (1) 3-Point Lowering Speed Knob
(2) Implement Penetration Limit (2) Lock Bolt (A) FAST (C)LOCK
(B) SLOW

In draft control, when draft decreases, The lower limit can be adjusted by mov-
the implement automatically lowers to ing the position of the locker. Shifting
! CAUTION
increase draft. However, the implement the locker backward raises the lower To avoid personal injury:
sometimes lowers too much. To limit limit and shifting the locker forward low- zFast lowering speed may cause
the degree, the implement can be low- ers the lower limit. damage or injury. Lowering
ered, set the position control lever at speed of implement should be
the lowest working depth desire for the adjusted to two or more seconds.
implement. Lower the draft control le-
ver to the point where the implement is The lowering speed of the 3-point hitch
at the desired depth. can be controlled by adjusting the 3-
This stops the implement from going point lowering speed knob.
too deep and causing loss of traction
and ground speed.
7 -4 CK25/30/35

AUXILIARY HYDRAULICS
JOYSTICK VALVE
TWO STAGE VALVE TYPE
FLOAT
This loader control valve has two stage
dump position. The first dump position
DOWN
& ROLL DOWN
DUMP
&
by moving the lever to the right is the
BACK DOWN
"Regular" dump position.
ROLL
BACK DUMP It has good power and control for dump-
ing precisely. This position should be
UP
& ROLL UP
UP
&
used when operating another implement
BACK DOWN
with the loader's control valve.
704O706C 704O707C The second dump position (to further
(T) To the Tank (P) From the Pump right) features greater speed for
(A1) A1 PORT (A2) A2 PORT To begin test operation, slightly move dumping. These two position are sepa-
(B1) B1 PORT (B2) B2 PORT the control lever from the "N" position. rated by a "Feel" position for your
z Boom Cylinder : A1,B1 convenience.
Slowly raise the loader boom just
z Bucket Cylinder : A2,B2
enough for the bucket to clear the
ground when fully dumped. Slowly IMPORTANT
work through the dump and roll back z Do not move the control lever
NOTE cycles. into float position when the
z When the lever is at each corner
IMPORTANT bucket is off the ground.
position marked by*, boom and
bucket cylinders work at the same z If the boom or bucket does not
time. However, the position marked work in the directions indicated
by cross is not recommended for in the label, lower the bucket
scooping because of insufficient lift to the ground, stop the engine,
force. and relieve all hydraulic
pressure. Recheck and correct
all hydraulic connections.
HYDRAULIC UNIT 7 -5

DOUBLE ACTING LEVER


Pressure Returning
Port Push Pull
! CAUTION
To avoid personal injury:
A In Out
Lever1 z Stop the engine and relieve
B Out In pressure before connecting or
C In Out disconnecting lines.
Lever2
D Out In z Do not use your hand to check

Coupler Size
for leaks.
Port A, B, C, D PT 1/2"
CONNECTING
Move the lever up or down and hold.
1. Clean both couplers.
This will raise or lower the implement.
Lever will return to neutral when 2. Remove dust plugs.
released. 3. Insert the implement coupler to the
tractor hydraulic coupler.
IMPORTANT
4. Pull the implement coupler slightly
z Do not hold the lever in the to make sure couplers are firmly
“pull” or “push” position once
connected.
the remote cylinder has reached
the end of the stroke, as this will
cause oil to flow through the re- DISCONNECTING
lief valve. Forcing oil through 1. Clean the couplers.
704O708C the relief valve for extended 2. Relieve pressure by moving hydrau-
(1) Double Acting Lever 1 periods will overheat the oil. lic control levers with engine shut off.
(2) Double Acting Lever 2
Pull the hose straight from the hy-
(A) A PORT (C)C PORT NOTE draulic coupler to release it.
(B) B PORT (D)D PORT
z Your local KIOTI Dealer can sup- 3. Clean oil and dust from the coupler,
ply parts to adapt couplers to hy-
then replace the dust plugs.
draulic hoses.
TIRES, TREAD AND BALLAST

TIRES ........................................................................... 8-2


TREAD .......................................................................... 8-3
BALLAST ...................................................................... 8-4
8
8 -2 CK25/30/35

TIRES
INFLATION PRESSURE
Though the tire pressure is factory-set to the prescribed level, it naturally drops slowly
! WARNING in the course of time. Thus, check it everyday and inflate as necessary.
To avoid personal injury:
z Do not attempt to mount a CK25 CK30/CK35
tire. This should be done by a Tire sizes Inflation Pressure Tire sizes Inflation Pressure
qualified person with the

IND Turf Farm IND Turf Farm


9.5-24, 6PR 207kPa(2.1kgf/cm2, 30psi)
proper equipment. 11.2-24, 6PR 179kPa(1.8 kgf/cm2, 26 psi)
11.2-24, 6PR 179kPa(1.8 kgf/cm2, 26 psi)
z Always maintain the correct

Rear
13.6-16, 4PR 97kPa(1.0kgf/cm2, 14psi)
tire pressure. 41x14.0-20, 4PR 172kPa(1.8 kgf/cm2, 25 psi)
41x14.0-20, 4PR 172kPa(1.8 kgf/cm2, 25 psi)
Do not inflate tires above the
recommended pressure 15-19.5, 6PR 207kPa(2.1kgf/cm2, 30psi) 15-19.5, 6PR 207kPa(2.1 kgf/cm2, 30 psi)
shown in the operator’s
manual. 6-14, 4PR 196kPa(2.0kgf/cm2, 28psi)
7-14, 6PR 248kPa(2.5 kgf/cm2, 36 psi)
7-14, 6PR 248kPa(2.5 kgf/cm2, 36 psi)
152kPa(1.5kgf/cm2, 22psi)
Front

25x8.50-14, 4PR
25x8.50-15, 4PR 207kPa(2.1 kgf/cm2, 30 psi)
IMPORTANT 25x8.50-15, 4PR 207kPa(2.1 kgf/cm2, 30 psi)
z Do not use tires larger than 25x8.50-14, 6PR 345kPa(3.5kgf/cm2, 50psi) 25x8.50-14, 6PR 345kPa(3.5 kgf/cm2, 50 psi)
specified.
z When you intend to mount * IND… for Industrial. Use CK30 tire sizes for both models.
different size of tires from
equipped ones, consult your
dealer about front drive gear NOTE
ratio for details. z Maintain the maximum pressure in front tires, if using a front loader or when
Excessive wear of tires may equipped with a full load of front weights.
occur due to improper gear
ratio.
TIRES, TREAD AND BALLAST 8 -3

TREAD
FRONT WHEELS REAR WHEELS (USE CK30 SPECIFICATIONS ONLY FOR BOTH MODELS.)
Rear wheel tread width can be adjusted as shown with the standard equipment
Front tread can not be adjusted. tires. To change the tread width.
IMPORTANT 1. Remove the wheel rim and the disk mounting bolts.
z Do not turn front discs to obtain 2. Change the position of the rim and disk to the desired position, and then tighten
wider tread. the bolts.

Model

CK25 978mm 978mm 1,062mm 1,094mm 1,178mm 1,178mm 1,294mm


9.5-24 Farm (38.5in.) (38.5in.) (41.8in.) (43.1in.) (46.4in.) (46.4in.) (50.9in.)
CK30/CK35 1,054mm 1,102mm 1,170mm 1,186mm 1,302mm
- -
11.2-24 Farm (41.5in.) (43.4in.) (46.1in.) (46.7in.) (51.3in.)
(A) Tread
704O801C
(A) Tread IMPORTANT
Model Tire Tread Model z Always attach tires as shown in
6-14 1,107 mm the drawings.
Farm (43.6 in.) CK25 1,182mm z If not attached as illustrated, trans-
CK25 25X8.50-14 1,147 mm
13.6-16 Turf (46.5in.) mission parts may be damaged.
Turf (45.2 in.) z When re-fitting or adjusting a
25x8.50-14 1,146 mm CK30/CK35 1,174mm
IND (45.1 in.)
wheel, tighten the bolts to the fol-
41x14.0-20 Turf (46.2in.)
7-14 1,105 mm lowing torques then recheck af-
CK25/CK30/CK35 1,202mm
Farm (43.5 in.) ter driving the tractor 200 m (218
15-19.5 IND (47.3in.)
CK30/ 27X8.50-15 1,126 mm yards) and thereafter according to
Turf (44.3 in.) (A) Tread service interval.
CK35 25x8.50-14 1,146 mm
IND (45.1 in.)
Torques : 226 N·m (23 kgf·m, 166
lbf·ft)
* IND… for Industrial
8 -4 CK25/30/35

BALLAST (OPTION)
FRONT BALLAST REAR BALLAST
FRONT END WEIGHTS Weight should be added to the rear
Front end weights can be attached to wheels only if it is needed to improve
the front of the tractors frame. You traction or stability. The amount of
should consult your implement owner's weight should directly correspond to the
manual for the required amount of job at hand and should be removed
weight or contact your local KIOTI when not needed.
dealer for a recommendation. The weight should be added to the trac-
tor in the form of liquid ballast, rear
IMPORTANT wheel weights or both.
704O803C
z Never overload the tires.
z Do not add more weight than is REAR WHEEL WEIGHTS
(1) Rear Wheel Weights
(2) Front End Weights
necessary, or is indicated in
The rear wheel weights can be attached
chart.
to the rear wheel. See your implement
owner's manual for the proper amount
! CAUTION 17 kg X 5 Pieces of weight or consult your local KIOTI
Maximum weight
To avoid personal injury: (187 lbs.) dealer.
z Additional ballast will be

needed for transporting heavy


implements. When the imple- IMPORTANT
ment is raised, drive slowly over z Do not overload tires.
rough ground, regardless of z Add no more weight than indi-
how much ballast is used. cated in chart.
z Do not fill the front wheel with

liquid to maintain steering Maximum weight 20 kg X 2 Pieces


control. per wheel (88.2 lbs.)
MAINTENANCE

SERVICE INTERVALS ................................................. 9-2


LUBRICANTS .............................................................. 9-4
9
9 -2 CK25/30/CK35

SERVICE INTERVALS

Service Time Interval REFERENCE


NO. PERIOD SINCE THEN
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 PAGE
1 Engine oil Change Every100Hr 10-8
2 Engine oil filter Replace Every200Hr 10-8
3 Hydraulic oil filter Replace Every200Hr 10-10
4 Transmission oil filter(HST) Replace Every200Hr 10-10
5 Transmission fluid Change Every400Hr 10-9
6 Front axle case oil Change Every400Hr 10-11
7 Greasing - Every50Hr 10-12
8 Engine start system Check Every50Hr
9 Wheel bolt torque Check Every50Hr 10-13
10 Battery condition Check Every100Hr 10-17
Clean Every100Hr 10-14
11 Air cleaner element
Replace Every1year 10-21
Clean Every100Hr 10-15
12 Fuel filter element
Replace Every400Hr 10-21
13 Fan belt Adjust Every100Hr 10-18
14 Clutch Adjust Every100Hr 10-11
15 Brake Adjust Every100Hr 10-16
Check Every200Hr 10-19
16 Radiator hose and clamp
Change Every2years 10-24
Check Every200Hr 10-20
17 Power steering oil line
Change Every2years 10-24
MAINTENANCE 9 -3

Service Time Interval REFERENCE


NO. PERIOD SINCE THEN
50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 PAGE
Check Every100Hr 10-15
18 Fuel line
Replace Every2years 10-24
Check Every200Hr 10-20
19 HST oil line
Replace Every2years 10-24
20 Toe-in Adjust Every200Hr 10-20
21 Engine valve clearance Adjust Every800Hr 10-21
22 Cooling system Flush Every2years 10-22
23 Coolant Change Every2years 10-22
24 Fuel system Bleed 10-25
25 Clutch housing water Drain Service as 10-25
26 Fuse Replace required 10-25
27 Light bulb Replace 10-26

IMPORTANT
z The jobs indicated by € must be done after the first 50 hours of operation.
9 -4 CK25/30/CK35

LUBRICANTS
To prevent serious equipment damage, use only genuine KIOTI fluids, oils and greases, or equivalents.
CAPACITIES
NO. LOCATIONS LUBRICANTS
CK25H/30H/35H CK25/30/35
No.2-D diesel fuel
1 Fuel 30 (7.9 U.S.gal.) No.1-D diesel fuel if temperature is below
-10°C (14°F)
CK25 : 7.4 (2.0 U.S.gal.) Fresh clean water with anti-freeze
2 Coolant
CK30 : 7.8 (2.1 U.S.gal.)
Engine oil: API Service Classification CC or CD
Above 25°C (77°F) SAE30, SAE10W-30 or 15W-40
3 Engine crankcase 5.8 (1.53 U.S.gal.) 0 to 25°C (32 to 77°F) SAE20, SAE10W-30 or 15W-40
Below 0°C (32°F) SAE10W, SAE5W-30 or 10W-30

Mobilfluid 423 or 424


Exxonmobil
30 27 Exxon Hydraul 560
4 Transmission case Shell DONAX-TD/TD Plus
(7.93 U.S.gal.) (7.13 U.S.gal.)
BP Tractran UTH

5 Front axle case 4.5 (1.19 U.S.gal.) SAE 90 gear oil


Greasing No. of greasing points Capacity Type of grease
6
Battery terminal 2 Moderate amount Multipurpose type grease

! WARNING
z Check the oil level regularly.
z Correct the oil level, if needed, before operating.
z Always check and add oil with the tractor on a flat, level surface.
z To prevent personal injury, always stop the engine and set the parking brake before performing any kind of service.
PERIODIC SERVICE

HOW TO OPEN THE HOOD .................................... 10-2


DAILY CHECK ............................................................ 10-3
INITIAL 50 HOURS .................................................... 10-8
EVERY 50 HOURS ................................................... 10-12
10
EVERY 100 HOURS ................................................. 10-14
EVERY 200 HOURS ................................................. 10-19
EVERY 400 HOURS ................................................. 10-21
EVERY 600 HOURS ................................................. 10-21
EVERY 800 HOURS ................................................. 10-21
EVERY 1 YEAR ........................................................ 10-22
EVERY 2 YEARS ...................................................... 10-22
SERVICE AS REQUIRED ........................................ 10-25
10-2 CK25/30/35

HOW TO OPEN THE HOOD


HOOD SIDE COVER

704OA01C 704OA02C 704OA03C

(1) Knob (A) Pull (1) Side Cover (2) Hook


(A) Push

To open the tractor hood, pull down on It is not necessary to remove the side
! CAUTION the knob. cover to perform daily checks on your
To avoid personal injury from con- tractor.
To remove the side covers, raise hood
tact with moving parts:
and locate the holding clips on each
z Never open the hood or engine
end of side panels. Raise the hooks
side cover while the engine is
and pull back on the panel top. Lift up
running.
to remove. To reinstall, reverse the
z Do not touch muffler or exhaust
steps.
pipes while they are hot; severe
burns could result.
PERIODIC SERVICE 10-3

DAILY CHECK
CHECKING ENGINE OIL
LEVEL
For your own safety and maximum ser-
vice life of the machine, make a thor-
! CAUTION
ough daily inspection before starting To avoid personal injury:
and operating the machine. zBe sure to stop the engine be-
fore checking the oil level.
! CAUTION
To avoid personal injury: 1. Park the machine on a flat surface.
z Be sure to check and service the 2. Check engine oil before starting the
tractor on a flat place with the engine or 5 minutes or more after the
engine shut off and the parking 704OA04C
engine has stopped.
brake “ON”. 3. To check the oil level, draw out the
(1) Oil Inlet (2) Dipstick
(A) Oil Level is Acceptable Within This Range. dipstick, wipe it clean, replace it, and
draw it out again. Check to see that
the oil level lies between the two
WALK AROUND INSPECTION IMPORTANT notches. If the level is too low, add
Look around and under the tractor for new oil to the prescribed level at the
z When using an oil form a differ-
such items as loose bolts, trash build- oil inlet.
ent maker or viscosity from the
up, oil or coolant leaks, broken or worn
previous one, remove all of the (See "LUBRICANTS" in Mainte-
parts.
old oil. Never mix two different nance Section)
types of oil.
z If oil level is low, do not run
engine.
10-4 CK25/30/35

CHECKING TRANSMISSION CHECKING AND REFUELING


FLUID LEVEL
1. Turn the key switch to "ON", check
the amount of fuel by fuel gauge.
2. Fill fuel tank when fuel gauge shows
1/4 or less fuel in tank.
3. Use grade No.2-Diesel fuel at tem-
peratures above -10°C (14°F).

IMPORTANT
704OA05C 704OA06C z Do not permit dirt or trash to get
(1) Oil Filler Plug (2) Gauge (1) Fuel Tank Cap
into the fuel system.
(A) Oil Level is Acceptable Within This Range. z Be careful not to let the fuel tank
become empty, otherwise air
will enter the fuel system, ne-
1. Park the machine on a flat surface, 30
Fuel tank cessitating bleeding before next
lower the implement and shut off (7.9 U.S.gal.)
capacity engine start.
engine.
z Be careful not to spill during
2. Check the fluid level on the fluid level refueling. If spills occur, wipe it
dipstick. If the level is too low, add ! CAUTION off at once, as it may cause a
new oil to the prescribed level at the To avoid personal injury: fire.
oil inlet. (See "LUBRICANTS" in z Do not smoke while refueling. z To prevent condensation (water)
Maintenance Section) z Be sure to stop the engine be-
accumulation in the fuel tank,
fore refueling. fill the tank before parking
IMPORTANT overnight.
z If oil level is low, do not run
engine.
PERIODIC SERVICE 10-5

NOTE
z No.2-D is a distillate fuel of lower volatility for engines in industrial and heavy mobile service. (SAE J313 JUN87)
z Grade of Diesel Fuel Oil According to ASTM D975.

Flash Point, Water and Sediment, Carbon Residue on, 10 percent Ash,
° C (°F) volume % Residuum, % weight %
Min Max Max Max
52 (125) 0.05 0.35 0.01

Distillation Temperatures, Viscosity Kinematic cSt or Viscosity Saybolt, sulfur, weight Copper Strip Cetane
° C(° F) 90% Point mm2/s at 40° C SUS at 100° F % Corrosion Number
Min Max Min Max Min Max Max Max Min
282 (540) 338 (640) 1.9 4.1 32.6 40.1 0.50 No.3 40
10-6 CK25/30/35

CHECKING COOLANT LEVEL CHECKING BRAKE AND


CLUTCH PEDALS
1. Check to see that the coolant level 1. The brake and clutch pedals should
is between the "FULL" and "LOW" be inspected for free travel, and
marks of recovery tank. smooth operation.
2. When the coolant level drops due to 2. You should adjust these pedals if an
evaporation, add water only up to the incorrect measurement is found.
full level. (See "adjusting clutch and brake
In case of leakage, add anti-freeze pedals" in the 100 hour maintenance
and water in the specified mixing ratio schedule.)
up to the full level.
704OA07C (See "Flush Cooling System and NOTE
(1) Recovery Tank Changing Coolant" in every 2 years z Brake pedals should be equal when
(A) FULL (B) LOW maintenance.)
depressed.

IMPORTANT
! CAUTION
To avoid personal injury: z If the radiator cap has to be
z Do not remove radiator cap
removed, follow the caution
while coolant is hot. When cool, above and securely retighten the
slowly rotate cap to the first stop cap.
and allow sufficient time for z Use clean, fresh water and anti-
excess pressure to escape be- freeze to fill the recovery tank.
fore removing the cap z If water should leak, consult
completely. your local KIOTI dealer.
PERIODIC SERVICE 10-7

CLEANING GRILL, RADIATOR CHECKING GAUGES, METER


SCREEN AND OIL COOLER SCREEN AND EASY CHECKER
1. Inspect the instrument panel for bro-
IMPORTANT
ken gauge(s), meter(s) and Easy
z Grill and screen must be clean Checker lamps.
from debris to prevent engine
2. Replace if broken.
from overheating and to allow
good air intake for the air
cleaner.
CHECKING HEAD LIGHT,
HAZARD LIGHT ETC.
1. Inspect the lights for broken bulbs
704OA08C and lenses.
(1) Radiator Screen (2) Oil Cooler Screen 2. Replace if broken.
(A) DETACH

! CAUTION CHECKING SEAT BELT AND


To avoid personal injury: ROPS
z Be sure to stop the engine be- 1. Always check condition of seat belt
fore removing the screen. and ROPS attaching hardware be-
z Engine/Radiator may be hot! fore operating tractor.
2. Replace if damaged.
1. Check front grill and side screens to
be sure they are clean of debris.
2. Lift out the screen and remove all
the foreign material. Replace screen.
10-8 CK25/30/35

INITIAL 50 HOURS
CHANGING ENGINE OIL REPLACING ENGINE OIL
FILTER

704OA09C 704OA10C 704OA11C

(1) Oil Inlet (2) Dipstick (1) Drain Plug (1) Engine Oil Filter
(A) Oil level is acceptable within this range

1. To drain the used oil, remove the


! CAUTION drain plug at the bottom of the en-
IMPORTANT
To avoid personal injury: gine and drain the oil completely into z To prevent serious damage to
z Be sure to stop the engine be- the oil pan. the engine, use only a KIOTI
fore changing the oil. genuine filter.
All the used oil can be drained out
z Allow engine to cool down
easily when the engine is still warm.
sufficiently, oil can be hot and
can burn. 2. After draining reinstall the drain plug.
3. Fill with the new oil up to the upper
notch on the dipstick.
Oil capacity
5.8 (1.53U.S.gal.)
with filter
PERIODIC SERVICE 10-9

CHANGING TRANSMISSION
FLUID
! CAUTION IMPORTANT
To avoid personal injury: z Do not operate the tractor im-
z Be sure to stop the engine be- mediately after changing the
fore changing oil filter cartridge. transmission fluid.
z Allow engine to cool down
z Run the engine at medium speed
for a few minutes to prevent dam-
sufficiently, oil can be hot and
age to the transmission.
can burn.

1. Place the oil pan under the engine. ! CAUTION


To avoid personal injury:
2. Remove the oil filter. 704OA12C
z Allow engine to cool down suffi-
3. Put a film of clean engine oil on the (1) Oil Filler Plug (2) Gauge ciently, oil can be hot and can burn.
rubber seal of the new filter. (A) Oil level is acceptable within this range
1. To drain the used oil, remove the
4. Tighten the filter quickly until it con- drain plugs at the bottom of the trans-
tacts the mounting surface. mission case and differentials. Drain
the oil completely into a drain pan.
Tighten filter, by hand, an additional
2. After draining reinstall the drain plug.
half turn only.
3. Fill with the new fluid to the upper
5. After the new filter has been line of the gauge.
replaced, the engine oil normally (See "LUBRICANTS" in Maintenance
decreases a little. Make sure that the Section)
engine oil does not leak through the 4. After running the engine for a few
seal and be sure to check the oil level minutes, stop it and check the oil
on the dipstick. Replenish the en- level again; add oil to prescribed
gine oil up to the prescribed level if level.
704OA13C
necessary. Oil Capacity
(1) Drain Plugs
CK25/30/35 30 (7.93 U.S.gal.)
CK25/30H/35H 27 (7.13 U.S.gal.)
10-10 CK25/30/35

REPLACING HYDRAULIC OIL FILTER


& TRANSMISSION OIL FILTER
HST Type 6. After running the engine for a few
minutes, stop it and check the oil
level again, add oil to the prescribed
level.
7. Make sure that the transmission fluid
doesn't leak through the seal.
8. HST model has both transmission
filter and HST filter.

704OA15C 704OA16C
IMPORTANT
(1) Hydraulic Oil Filter (1) HST Oil Filter
z To prevent serious damage to
the hydraulic system, use only
a genuine KIOTI filter.
2. Remove the oil filter.
! CAUTION
3. Place a film of clean transmission
To avoid personal injury:
fluid to the rubber seal of the new
zBe sure to stop the engine be-
filter.
fore changing oil filter cartridge.
4. Tighten the filter firmly until it con-
1. Place the oil pan under the hydrau- tacts the mounting surface. Then
lic oil filter. tighten the filter, by hand, an addi-
tional half turn only.
5. After the new filter is in place, fill the
transmission up with oil to the upper
line of the oil gauge.
PERIODIC SERVICE 10-11

CHANGING FRONT AXLE ADJUSTING CLUTCH PEDAL


CASE OIL

704OA17C 704OA18C 704OA19C

(1) Oil Filling Plug (2) Gauge (1) Filling Plug (2) Drain Plug (1) Clutch Rod (A) Free Travel
(A) Oil level is Acceptable Within this Range. (3) Check Plug (2) Nut

1. To drain the used oil, remove the Proper clutch pedal 20 ~ 30 mm


right and left drain plugs and filling free travel (A) (0.8 ~ 1.2 in.)
plug at the front axle case and drain on the pedal
the oil completely into the oil pan. 1. Stop the engine and remove the key.
2. After draining, reinstall the drain
2. Slightly depress the clutch pedal and
plugs.
measure free travel at top of pedal
3. Remove the oil level check plug.
stroke.
4. Fill with the new oil up to the check
3. If adjustment is needed, loosen the
plug port.(See "LUBICANTS" in
Maintenance Section) lock nut, remove the clevis pin and
adjust the rod length within accept-
5. After filling, reinstall the filling plug
and check plug. able limits.
Oil Capacity 4.5 (1.19 U.S.gal.)
4. Retighten the lock nut and replace
the clevis pin.
10-12 CK25/30/35

EVERY 50 HOURS
LUBRICATING GREASE FITTINGS
You should apply a small amount of multi-purpose grease to the following points every 50 hours or as needed.
If your tractor is operated in extremely wet, muddy, or dusty conditions you should lubricate the fittings more often.

704OA20C 704OA21C 704OA22C


(1) Grease Fitting (Front bracket axle pivot) (1) Grease Fitting (Power steering cylinder) (RH, LH) (1) Grease Fitting (Top Link)
(2) Grease Fitting (Power steering cylinder)(RH,LH)

704OA23C 704OA24C 704OA25C


(1) Grease Fitting (Brake Lever RH, LH) (1) Grease fitting (Rear bracket axle pivot) (1) Top Link Holder (2) Hydraulic Cylinder
(3) Lift Rod Support
PERIODIC SERVICE 10-13

CHECKING WHEEL BOLT


TORQUE
! CAUTION
To avoid personal injury:
z Never operate tractor with a
loose rim, wheel, or axle.
z Any time bolts and nuts are

loosened, retighten to specified


torque.
z Check all bolts and nuts fre-

quently and keep them tight.


704OA26C

(1) 225.5 N·m (23 kgf·m, 166.3 lbf·ft) Check wheel bolts and nuts regularly
(2) 90.2 N·m (9.2 kgf·m, 66.5 lbf·ft)
especially when new. If they are loose,
tighten them as follows.
10-14 CK25/30/35

EVERY 100 HOURS


CHANGING ENGINE OIL CLEANING AIR CLEANER
PRIMARY ELEMENT
See "Initial 50 hours" in page 10-8. 3. Replace air cleaner element:
Once yearly or after every sixth
cleaning, whichever comes first.

NOTE
z Check to see if the evacuator valve
ADJUSTING CLUTCH PEDAL is blocked with dust.
See "Initial 50 hours" in page 10-11.
IMPORTANT
704OA27C
z The air cleaner uses a dry
element, never apply oil.
(1) Element (3) Evacuator Valve z Do not run the engine with filter
(2) Cover
element removed.
1. Remove the air cleaner cover and z Be sure to refit the cover with
element. the arrow (on the rear of cover)
2. Clean the element: upright. If the cover is improp-
erly fitted, evacuator valve will
1) When dry dust adheres to the
element, blow compressed air from not function and dust will ad-
the inside, turning the element. here to the element.
Pressure of compressed air must (See “Replacing Air Cleaner
be under 686kPa (7 kgf/cm2, 99 psi). Secondary Element” in Every 1
2) When carbon or oil adheres to the Year maintenance.)
element, soak the element in de-
tergent for 15 minutes then wash it EVACUATOR VALVE
several times in water, rinse with Open the evacuator valve once a week
clean water and dry it naturally. Af-
ter element in fully dried, inspect under ordinary conditions - or daily
inside of the element with a light when used in a dusty place - to get rid
and check if it is damaged or not. of large particles of dust and dirt.
PERIODIC SERVICE 10-15

CLEANING FUEL FILTER CHECKING FUEL LINE

IMPORTANT
z If dust and dirt enters the fuel
system, the fuel pump and in-
jection nozzles are subject to
premature wear. To prevent this,
be sure to clean the fuel filter
bowl and element periodically.

This job can be done in the field but in


704OA28C a clean place. 704OA29C

(1) Fuel Cock 1. Close the fuel cock. (1) Fuel Lines (2) Clamp Bands
(2) Fuel Filter head
(3) O-Ring
2. Unscrew the ring and remove the fil-
(4) Filter Element ter bowl. Rinse the inside with fresh
(5) Spring diesel fuel or kerosene. 1. Check to see that all lines and hose
(6) O-Ring 3. Take the filter element out and dip it clamps are tight and not damaged.
(7) Filter Bowl
in the diesel / the kerosene to clean. 2. If hoses and clamps are found worn
(8) Screw Ring
(A) Close 4. After cleaning you should reas- or damaged, replace or repair them
(B) Open semble the filter element, making at once.
sure that it is free from dust and dirt.
NOTE
Assure that all o-rings are in place.
z If the fuel line is removed, be sure
5. Bleed the fuel system. (See "Bleed-
to properly bleed the fuel system.
ing the fuel System" in the service
(See "Bleeding Fuel System" in as
section)
required maintenance)
10-16 CK25/30/35

ADJUSTING BRAKE PEDAL BATTERY

20 ~ 30 mm
Proper (0.787 ~ 0.181 in.)
brake pedal on the pedal.
free travel Keep the free travel in
(A) the right and left brake
pedals equal.

1. Release the parking brake


2. Slightly depress the pedals and mea-
sure the free travel at the top of the
704OA30C pedal stroke. 704OA31C

(1) Brake Rod (2) Turnbuckle 3. When adjustments are needed, (1) Vent Cap (2) Battery
(A) Free Travel
loosen the locking nut and turn the
turnbuckle until the rod length is at
the desired and acceptable limit.
! CAUTION
! CAUTION To avoid personal injury:
To avoid personal injury: 4. Re-tighten the lock nuts. z Never remove the vent caps
z Stop the engine and chock the while the engine is running.
wheels before checking brake z Keep electrolyte away from

pedal. eyes, hands and clothes. If you


are spattered with it, wash it
away completely with water
immediately and call your local
poison information center.
z Wear eye protection and rubber
gloves when working around
the battery.
PERIODIC SERVICE 10-17

Mishandling or abuse of the battery can 3. To slow charge the battery, connect
shorten the service life and adds to the battery positive terminal to the
maintenance cost of the tractor. charger positive terminal and the
If the battery is weak it will cause the negative to the negative, then re-
engine to be hard to start and also charge in the standard fashion.
make lights dim. It is important to 4. A boost charge is only for emergen-
check the battery periodically. cies. It will partially charge the bat-
BATTERY CHARGING tery at a high rate and in a short time.
When using a boost-charged battery,
! CAUTION it is necessary to recharge the bat-
704OA32C
To avoid personal injury: tery as early as possible.
z When the battery is being (A) Highest Level
activated, hydrogen and oxygen (B) Lowest Level Failure to do this will shorten the
gases in the battery are ex- battery's service life.
tremely explosive. Keep open 5. When the specific gravity of electro-
sparks and flames away from the 1. Make sure each electrolyte level is
battery at all times, especially somewhere between the markings lyte is between 1.27 and 1.29 the
when charging the battery. (A) and (B). Add a proper amount of charging is completed.
z The vent caps are securely in distilled water up to the highest level 6. When exchanging an old battery for
place. (If equipped) as required. a new one, use battery of equal
z When disconnecting the cable
from the battery, start with the 2. The water in the electrolyte evapo- specification shown in table 1.
negative terminal first. rates during recharging. Liquid short-
z When connecting the cable to
age damages the battery. Excessive
the battery, start with the posi-
tive terminal first. liquid spills damages the tractor
z Never check battery charge by body.
placing a metal object across
the posts. Use a voltmeter or load
tester.
10-18 CK25/30/35

ADJUSTING FAN BELT TENSION

Table 1 A deflection of between 7


Proper
~ 9 mm (0.28 ~ 0.34 in.)
Tractor Battery Volts fan belt
when the belt is pressed
model TYPE (v) tension
in the middle of the span.
CK25
CK30
535MF(USA) 1. Stop the engine and remove the key.
12
CK35 Delkor DF65D(EU) 2. Apply moderate thumb pressure to
belt between pulleys.
3. If tension is incorrect, loosen the al-
DIRECTION FOR STORAGE
704OA33C ternator mounting bolts and, using a
1. When storing the tractor for a long lever placed between the alternator
period, remove the battery from (1) Bolt
(A) Check the Belt Tension and the engine block, pull the alter-
tractor, adjust the electrolyte to the (B) To Tighten nator out until the deflection of the
proper level and store in a dry place belts falls within acceptable limits.
out of direct sunlight.
4. Replace fan belt if it is damaged.
2. The battery self-discharges while it ! CAUTION
is stored. To avoid personal injury:
Recharge it once every three months zBe sure to stop the engine be-
in hot seasons and once every six fore checking belt tension.
months in cold seasons.
PERIODIC SERVICE 10-19

EVERY 200 HOURS


REPLACING ENGINE OIL CHECKING RADIATOR HOSE
FILTER AND CLAMP
PRECAUTION AT OVERHEATING
See "Initial 50 hours" in page 10-8.
Take the following actions in the event
the coolant temperature reaches the
boiling point, what is called "Overheat-
ing"
1. Stop the machine operation in a safe
REPLACING HYDRAULIC OIL place and keep the engine unloaded
FILTER & TRANSMISSION OIL idling.
FILTER 2. Don't stop the engine suddenly, but
704OA34C stop it after about 5 minutes of un-
See "Initial 50 hours" in page 10-10.
(1) Clamp loaded idling.
(2) Radiator Hoses 3. Keep yourself well away from the ma-
chine for 10 minutes or while the
Check to ensure the radiator hoses are steam blows out.
free from damage and are tightened 4. Checking that there is no danger of
properly every 200 hours or every 6 burn, get rid of the causes of over-
months, whichever comes first. heating according to the manual,
1. If the hose clamps are loose or wa- see "Troubleshooting" section, and
ter leaks from hose, tighten clamps then, start the engine again.
securely.
2. If the radiator hoses are swollen,
hardened, cracked, or otherwise
damaged, you must replace the
hose.
It is a good practice to replace the ra-
diator hoses once every two years.
10-20 CK25/30/35

CHECKING HST OIL LINE & ADJUSTING TOE-IN


POWER STEERING LINE

704OA35A 704OA36A 704OA37A

(1) Power Steering Line (A) Wheel - to - wheel distance at rear (1) Lock Nuts (2) Tie Rod
(2) HST Oil Line (B) Wheel - to - wheel distance at front

1. Check to see that all hydraulic lines 1. Park tractor on a flat place. ADJUSTING PROCEDURE
and hose clamps are tight and 2. Turn steering wheel so front wheels 1. Loosen the lock nut and turn the turn-
undamaged. are in the straight ahead position. buckle to adjust the rod length until
2. If damage is found, replace the hose 3. Lower the implement, lock the park- the proper toe-in measurement is
or clamp at once. ing brake and stop the engine. obtained.
4. Measure distance between tire beads 2. Retighten the lock nut.
(center) at front of tire, hub height.
5. Measure distance between tire beads
at rear of tire, hub height.
6. Front distance should be 2 ~ 8 mm
(0.079 ~ 0.315 in.) less than rear
distance. If not, adjust tie rod length.
PERIODIC SERVICE 10-21

EVERY 400 HOURS EVERY 600 HOURS EVERY 800 HOURS


CHANGING TRANSMISSION ADJUSTING FRONT AXLE PIVOT ADJUSTING ENGINE
FLUID VALVE CLEARANCE
See "Initial 50 hours" in page 10-9. Consult your local KIOTI dealer for this
service.

REPLACING FUEL FILTER


ELEMENT
(See "Cleaning fuel filter" in every 100
704OA38C
hours maintenance.)
(1) Lock Nut (2) Adjusting Screw

If the front axle pivot pin adjustment is


not correct, front wheel vibration can
occur causing vibration in the steering
CHANGING FRONT AXLE wheel.
CASE OIL
See "Initial 50 hours" in page 10-11. ADJUSTING PROCEDURE
Loosen the lock nut, tighten the adjust-
ing screw all the way, and then loosen
the screw by 1/6 turn. Retighten the
lock nut.
10-22 CK25/30/35

EVERY 1 YEAR EVERY 2 YEARS


REPLACING AIR CLEANER FLUSH COOLING SYSTEM
ELEMENT AND CHANGING COOLANT
(See "Cleaning Air Cleaner Element" in
every 100 hours maintenance.)

704OA39C 704OA40C

(1) Drain Plug (1) Recovery Tank (A) FULL


(2) Radiator Cap (B) LOW

IMPORTANT ! CAUTION
z Do not start engine without To avoid personal injury:
coolant. zDo not remove the radiator cap
z Use clean, fresh water and anti- when the engine is hot. Then
freeze to fill the radiator and re- loosen cap slightly to the stop the
covery tank. relieve any excess pressure be-
z When the anti-freeze is mixed
fore removing cap completely.
with water, the anti-freeze mix-
ing ratio must be less than 50%.
1. Stop the engine and let it cool.
z Securely tighten radiator cap. If
the cap is loose or improperly 2. To drain the coolant, open the ra-
fitted, water may leak out and diator drain plug and remove radia-
the engine could overheat. tor cap.
PERIODIC SERVICE 10-23

ANTI-FREEZE

The radiator cap must be removed If cooling water freezes, it can damage * At 760 mmHg pressure (atmospheric).
to completely drain the coolant. the engine and radiator. It is necessary, A higher boiling point is obtained by
3. After all coolant is drained, close if the ambient temperature falls below using a radiator pressure cap which
the drain plug. 0° C (32° F), to remove cooling water permits the development of pressure
after operating or to add anti-freeze to within the cooling system.
4. Fill with clean water and rust
it.
inhibitor. NOTE
1. There are two types of anti-freeze
5. Follow the rust inhibitor manufac- z The above date represents indus-
available; use the permanent type
ture's instructions. try standards that necessitate a
(PT) for this engine.
6. After flushing, fill with clean water minimum glycol content in the con-
2. Before adding anti-freeze for the first
and anti-freeze until the coolant level centrated anti-freeze.
time, clean the radiator interior by
is just below the port. z When the cooling water level drops
pouring fresh water and draining it a
Install the radiator cap securely. few times. due to evaporation, add water only.
7. Fill with coolant up to the "FULL" In case of leakage, add anti-freeze
3. The procedure for mixing of water and water in the specified mixing
mark on the recovery tank. and anti-freeze differs according to ratio.
8. Start and operate the engine for few the make of the anti-freeze and the z Anti-freeze absorbs moisture. Keep
minutes. ambient temperature, basically it unused anti-freeze in a tightly
9. Stop the engine and let cool. should be referred to SAE J1034 sealed container.
10. Check coolant level of recovery standard, more specifically also to z Do not use radiator cleaning agents
tank and add coolant if necessary. SAE J814C. when anti-freeze has been added
4. Mix the anti-freeze with water, and to the cooling water. (Anti-freeze
7.4 then fill into the radiator.
CK25 contains an anti-corrosive agent,
Coolant (2.0 U.S.gal.)
Vol % Freezing Point Boiling Point* which will react with the radiator
capacity 7.8 cleaning agent forming sludge
CK30/35 Anti-freeze °C °F °C °F
(2.1 U.S.gal.) which will affect the engine parts.)
40 -24 -12 106 222
50 -37 -34 108 226
10-24 CK25/30/35

REPLACING RADIATOR HOSE REPLACING HST OIL LINE


(WATER PIPES)
Replace the hoses and clamps. Replace the hoses and clamps.
(See "Checking Radiator Hose and (See "Checking HST oil line" in every
Clamp" in every 200 hours maintenance.) 200 hours maintenance.)

REPLACING POWER STEERING REPLACING FUEL HOSE


HOSE Replace the hoses and clamps.
Replace the hoses and clamps. (See "Checking Fuel line" in every 100
(See "Checking power steering line" in hours maintenance.)
every 200 hours maintenance.)
PERIODIC SERVICE 10-25

SERVICE AS REQUIRED
BLEEDING FUEL SYSTEM DRAINING CLUTCH HOUSING REPLACING FUSE
WATER

704OA41C 704OA42C 704OA43C

(1) Fuel Cock (A) Close (1) Plug (1) Fuse Box
(B) Open
(C)Air

AIR MUST BE REMOVED: Your tractor is equipped with a plug un- Fuses protect the tractor electrical sys-
1. When the fuel filter or lines are der the clutch housing. tem from potential damage.
removed. After you operate your tractor in the A blown fuse indicates that there is an
2. When tank is completely empty. rain, snow, or after washing the tractor, overload or short somewhere in the
3. After the tractor has not been used water may get into the clutch housing. electrical system.
for a long period of time. If this happens, remove the plug in the If any of the fuses should blow, correct
clutch housing and drain water. Re- the cause of the short and replace with
BLEEDING PROCEDURE IS AS FOLLOWS: member to reinstall the plug to avoid a new fuse of the same capacity.
1. Fill the fuel tank with fuel, and rotate serious damage to clutch.
the fuel cock to air position.
2. Start the engine and run for about 30
seconds, and then stop the engine.
3. Rotate the fuel cock to open position.
10-26 CK25/30/35

REPLACING LIGHT BULB

1. Head lights and rear combination


lights:
Take the bulb out of the light body
and replace with a new one.
2. Other lights:
Detach the lens and replace the bulb.

No. Light Capacity


1 Head Lights (USA, AU) 35W / 35W
704OA45C 2 Head Lights (EU) 55W / 60W
(1) Slow Blow Fuse 3 Front Position Lamps 5W
Stop Lights
4 21W / 5W
704OA44C /Rear Position
5 Turn signal Lights 21W
Slow Blow Fuse 60A
IMPORTANT 6 Work Light 21W
z Before replacing a blown fuse, PROTECTED CIRCUIT
7 Instrument panel Light 1.4W
determine why the fuse blew Capacity
8 Tail Lights 10W
and make any necessary No. Protected circuit
(A)
repairs. Failure to follow this
1 20 Flasher / Horn
procedure may result in serious
2 10 Work Light
damage to the tractor electrical
system. Refer to the trouble- 3 15 Head Lights / Tail Light
shooting section of this manual 4 15 Timer Relay
or your local KIOTI dealer for 5 10 Stop Lights
specific information dealing with 6 15 Customer Use
electrical problems.
STORAGE

TRACTOR STORAGE ............................................... 11-2


REMOVING THE TRACTOR FROM STORAGE ..... 11-3
11
11-2 CK25/30/35

TRACTOR STORAGE

1. Check the bolts and nuts for


! CAUTION looseness, and tighten if necessary.
To avoid personal injury:
2. Apply grease to tractor areas where
z Do not clean the machine with
bare metal will rust also to pivot
engine running.
z To avoid the danger of exhaust
areas.
fume poisoning (carbon 3. Detach the weights from the tractor
monoxide), do not operate the body.
engine in a closed building with- 4. Inflate the tires to a pressure a little
out proper ventilation. higher than usual.
z When storing, remove the key
5. Change the engine oil and run the 704OB01C
from the key switch to avoid un- engine to circulate oil throughout the (1) Latch (A) Depress
authorized persons from oper- engine block and internal moving (2) Clutch Pedal (B) Hook to Lock
ating the tractor and getting parts for about five minutes.
injured.
6. Pull the engine stop knob all the way 8. With all implements lowered to the
If you intend to store your tractor for an out. ground, coat any exposed hydraulic
extended period of time, follow the pro- 7. Use the clutch looking pin to keep cylinder piston rods with grease.
cedures outlined below. These proce- the clutch disengaged. If the clutch 9. Remove the battery from the tractor.
dures will insure that the tractor is ready is left engaged for a long period of Store the battery following the bat-
to operate with minimum preparation time, the clutch plate may rust, mak- tery storage procedures. (See "Di-
when it is removed from storage. ing clutch disengagement impossible rection for storage in every 100 hours
at the next operation. in periodic service section.)
STORAGE 11-3

REMOVING THE TRACTOR


FROM STORAGE
10. Keep the tractor in a dry place 1. Check the tire air pressure and in-
where the tractor is sheltered from flate the tires if they are low.
rain. Cover the tractor. 2. Jack the tractor up and remove the
11. Store the tractor indoors in a dry support blocks from under the front
area that is protected from sunlight and rear axles.
and excessive heat. If the tractor 3. Install a fully charged battery
must be stored outdoors, cover it charged.
with a waterproof tarpaulin.
4. Check the fan belt tension.
Jack the tractor up and place blocks
5. Check all fluid levels (engine oil,
under the front and rear axles so
transmission / hydraulic oil, engine
that all four tires are off the ground.
coolant and any attached
Keep the tries out of direct sunlight
implements.)
and extreme heat.
6. Start the engine. Observe all
IMPORTANT gauges. If all gauges are function-
ing properly and reading normal,
z When washing the tractor, be move the tractor outside. Once
sure to stop the engine. Allow outside, park the tractor and let the
sufficient time for the engine to engine idle for at least five minutes.
cool before washing. Shut the engine off and walk around
z Cover the tractor after the muf- tractor and make a visual inspection
fler and the engine have cooled for evidence of oil or water leaks.
down.
7. With the engine fully warmed up, re-
lease the parking brake and test the
brakes for proper adjustment as you
move forward. Adjust the brakes if
necessary.
TROUBLE SHOOTING

ENGINE TROUBLESHOOTING ............................... 12-2

12
12-2 CK25/30/35

ENGINE TROUBLESHOOTING

If something is wrong with the engine, refer to the table below for the cause and its corrective measure.

Trouble Cause Countermeasure


Engine is difficult to start or won't z No fuel flow. z Check the fuel tank and the fuel filter.
start Replace filter if necessary.
z Air or water is in the fuel system. z Check to see if the fuel line coupler bolt and
nut are tight.
z Bleed the fuel system (See "Bleeding Fuel
System" in as required maintenance)
z In winter, oil viscosity increases, and z Use oils of different viscosities, depending
engine revolution is slow. on ambient temperatures.
z Battery becomes weak and the engine z Clean battery cables & terminals.
does not turn over quick enough. z Charge the battery.
z In cold weather, always remove the battery
from the engine, charge and store it indoors.
Install it on the tractor only when the tractor is
going to be used.
Insufficient engine power. z Insufficient or dirty fuel. z Check the fuel system.
z The air cleaner is clogged. z Clean or replace the element.
Engine stops suddenly. z Insufficient fuel. z Refuel.
z Bleed the fuel system if necessary.
TROUBLESHOOTING 12-3

Trouble Cause Countermeasure


Exhaust fumes Black z Fuel quality is poor. z Change the fuel and fuel filter.
are colored. z Too much oil. z Check the proper amount of oil.
z The air cleaner is clogged. z Clean or replace the element.
Blue white z The inside of exhaust muffler is z Heat the muffler by applying load to the
dumped with fuel. engine.
z Injection nozzle trouble. z Check the injection nozzle.
z Fuel quality is poor. z Change the fuel and fuel filter.
z Shift to lower gear or reduce load.
Engine overheats z Engine overloaded z Shift to lower gear or reduce load.
z Low coolant level z Fill cooling system to the correct level; check
radiator and hoses for loose connections or
leaks.
z Loose or defective fan belt z Adjust or replace fan belt.
z Dirty radiator core or grille screens z Remove all trash.
z Coolant flow route corroded z Flush cooling system.

If you have any questions, contact your local KIOTI dealer.


OPTIONS

OPTIONS ................................................................... 13-2

13
13-2 CK25/30/35

OPTIONS

Consult your local KIOTI dealer for further detail.


z Work Light

High visibility for night work


z MID PTO

z Front end weights

For front ballast


z Rear Wheel Weights

For rear ballast


z Sunshade

z Double Acting Lever (A, B) (only USA)

z Double Acting Lever (C, D)

z Draft Control Lever (only USA/AU)

z Creep Shift Lever (only EU)


INDEX

INDEX ......................................................................... 14-2

14
14 -2 CK25/30/35

3-POINT HITCH ....................................................... 6-4 CHANGING ENGINE OIL ..................................... 10-14


3-POINT HITCH CONTROL SYSTEM ..................... 7-2 CHANGING FRONT AXLE CASE OIL .................. 10-11
CHANGING FRONT AXLE CASE OIL .................. 10-21
A CHANGING TRANSMISSION FLUID ......................10-9
ADJUSTING BRAKE PEDAL ................................ 10-16 CHANGING TRANSMISSION FLUID .................... 10-21
ADJUSTING CLUTCH PEDAL .............................. 10-11 CHECK DURING DRIVING(CK25/30) ......................5-23
ADJUSTING CLUTCH PEDAL .............................. 10-14 CHECK DURING DRIVING(CK35) .......................... 5-26
ADJUSTING ENGINE VALVE CLEARANCE ......... 10-21 CHECKING AND REFUELING ................................ 10-4
ADJUSTING FAN BELT TENSION ....................... 10-18 CHECKING BRAKE AND CLUTCH PEDALS ..........10-6
ADJUSTING FRONT AXLE PIVOT ....................... 10-21 CHECKING COOLANT LEVEL ...............................10-6
ADJUSTING TOE-IN ............................................. 10-20 CHECKING ENGINE OIL LEVEL ............................10-3
ANTI-FREEZE ...................................................... 10-23 CHECKING FUEL LINE ........................................ 10-15
AUXILIARY HYDRAULICS ....................................... 7-4 CHECKING GAUGES, METER AND EASY CHECKER ......... 10-7
CHECKING HEAD LIGHT, HAZARD LIGHT ETC. ............... 10-7
B CHECKING HST OIL LINE & POWER STEERING LINE ..... 10-20
BALLAST (OPTION) ................................................ 8-4 CHECKING RADIATOR HOSE AND CLAMP ........ 10-19
BATTERY .............................................................. 10-16 CHECKING SEAT BELT AND ROPS ......................10-7
BEFORE OPERATING THE TRACTOR .................... 1-2 CHECKING TRANSMISSION FLUID LEVEL ..........10-4
BLEEDING FUEL SYSTEM .................................. 10-25 CHECKING WHEEL BOLT TORQUE .................... 10-13
CLEANING AIR CLEANER PRIMARY ELEMENT ............... 10-14
C CLEANING FUEL FILTER ..................................... 10-15
CHANGING ENGINE OIL .......................................10-8 CLEANING GRILL, RADIATOR SCREEN AND OIL COOLER SCREEN .... 10-7
INDEX 14 -3

D H
DAILY CHECK ........................................................10-3 HOOD .....................................................................10-2
DESCRIPTION OF OPERATING SYSTEM ................ 4-1 HOW TO OPEN THE HOOD ....................................10-2
DRAINING CLUTCH HOUSING WATER ................ 10-25 HYDRAULIC UNIT .................................................... 7-1
DRAWBAR .............................................................. 6-6
DRIVING THE TRACTOR ......................................... 1-8 I
IMPLEMENT LIMITATIONS ...................................... 3-5
E INITIAL 50 HOURS .................................................10-8
ENGINE TROUBLESHOOTING ...............................12-2 INSTRUMENT PANEL AND SWITCHES .................... 4-6
EVERY 1 YEAR ..................................................... 10-22 INSTRUMENT PANEL AND SWITCHES .................... 4-7
EVERY 100 HOURS .............................................. 10-14
EVERY 2 YEARS ................................................... 10-22 L
EVERY 200 HOURS .............................................. 10-19 LUBRICANTS ........................................................... 9-4
EVERY 400 HOURS .............................................. 10-21 LUBRICATING GREASE FITTINGS ....................... 10-12
EVERY 50 HOURS ................................................ 10-12
EVERY 600 HOURS .............................................. 10-21 M
EVERY 800 HOURS .............................................. 10-21 MAINTENANCE ....................................................... 9-1
EXTERIOR VIEW ...................................................... 4-2
O
F OPERATING NEW TRACTOR .................................. 5-3
FLUSH COOLING SYSTEM AND CHANGING COOLANT ...... 10-22 OPERATING THE ENGINE ...................................... 5-4
FOOT AND HAND CONTROLS ................................ 4-8 OPERATING THE PTO ............................................1-10
14 -4 CK25/30/35

OPERATING THE TRACTOR .................................... 1-5 REPLACING HYDRAULIC OIL FILTER &
OPERATING THE TRACTOR ................................... 5-11 TRANSMISSION OIL FILTER ............................... 10-19
OPERATION ............................................................ 5-1 REPLACING LIGHT BULB .................................... 10-26
OPTIONS ................................................................13-1 REPLACING POWER STEERING HOSE ............. 10-24
OPTIONS ................................................................13-2 REPLACING RADIATOR HOSE (WATER PIPES) . 10-24

P S
PARKING THE TRACTOR ........................................ 1-9 SAFETY PRECAUTIONS ........................................ 1-1
PERIODIC SERVICE ............................................... 10-1 SERVICE AS REQUIRED ..................................... 10-25
PRE-OPERATION ..................................................... 5-2 SERVICE INTERVALS ............................................. 9-2
SERVICING ............................................................. 2-2
R SERVICING OF TRACTOR ...................................... 2-1
REMOVING THE TRACTOR FROM STORAGE ........ 11-3 SERVICING THE TRACTOR ................................... 1-11
REPLACING AIR CLEANER ELEMENT ................. 10-22 SIDE COVER ..........................................................10-2
REPLACING ENGINE OIL FILTER ...........................10-8 SPECIFICATIONS ................................................... 3-1
REPLACING ENGINE OIL FILTER ......................... 10-19 SPECIFICATIONS ................................................... 3-2
REPLACING FUEL FILTER ELEMENT ................... 10-21 STORAGE .............................................................. 11-1
REPLACING FUEL HOSE ...................................... 10-24
REPLACING FUSE ................................................ 10-25 T
REPLACING HST OIL LINE ................................... 10-24 THREE-POINT HITCH & DRAWBAR ....................... 6-1
REPLACING HYDRAULIC OIL FILTER & THREE-POINT HITCH & DRAWBAR (ONLY EU) ..... 6-3
TRANSMISSION OIL FILTER ............................... 10-10 THREE-POINT HITCH & DRAWBAR (ONLY USA/AU) ............ 6-2
INDEX 14 -5

TIRES ...................................................................... 8-2


TIRES, TREAD AND BALLAST ................................. 8-1
TRACTOR SAFETY LABELS ...................................1-14
TRACTOR STORAGE ..............................................11-2
TRAVELING SPEED ................................................. 3-4
TREAD ..................................................................... 8-3
TROUBLESHOOTING .............................................12-1

U
USING 3-POINT HITCH ...........................................1-10
APPENDIX

OPERATING TIPS ..................................................... 15-2

15
15-2 CK25/30/35

OPERATING TIPS
HST TRANSMISSION

Make sure you have read Section 1, SAFETY PRECAUTIONS, and Section 5, OPERATION before attempting to follow
these tips.

Now, set the parking brake, place the Hi-LO range lever to neutral, depress the clutch and start the engine per instructions.
When the tractor is sufficiently warmed up, at least 5 minutes, you are ready to move the tractor using the HST travel pedal.

Think of the HST travel pedal as a transmission, not a throttle. Release the parking brake, depress the clutch and place the
Hi-Lo range lever to the desired range. Set the throttle to the desired speed and, if the area is clear, press the front section
of the HST travel pedal with your foot to proceed forward. Note that a slight push allows the tractor only to move slowly
forward. The more pressure applied, the faster the tractor will travel, and total speed will depend on which range H, M, or L
you have chosen and the throttle speed setting. In L (low) range, the tractor will move slowly even with the travel pedal
pushed all the way down. In M (mid) the tractor will move faster through the travel pedal range and H (Hi) will allow for the
fastest speed.

It must be understood that at a given engine speed the tractor's pulling power will be decreased with each successive
increase in range from low to hi. In other words, a throttle set at 2200 RPM, range lever in L will have a lower travel speed,
but increased pulling power than when range lever is set to M, and M will have a slower travel speed but higher pulling power
than when the range is set to H. Conversely, the tractor will have a faster travel speed and less pulling power in H than M,
and M than L.

This arrangement will dictate which Hi-Lo range you should use. If you need strong pulling power to handle a heavy
implement such as a brush cutter in high grass, you may wish to select either L or M on the Hi-Lo selector. If the engine
seems too loaded (bogs down or "lugs"), shift the range selector to the next lowest setting for more pulling power (always
stop the tractor and depress the clutch before changing settings).
APPENDIX 15-3

NOTE
z When in any range setting, slowly increase the pressure on the HST travel pedal to the desired level to avoid straining
the engine and drive train.

Keep in mind, also, that the more you press on the travel pedal, the higher the "gear ratio" and less pull you will have. In
other words, pressing the travel pedal fully forward is like having a geared tractor in its highest gear which may not be
suitable for strong pulling, but would be good for trans-porting across a long distance, or easy mowing in a large field.
You will probably find that for most tasks you do with your KIOTI CK25/30/35, you will be operating in the Hi-Lo range of L
and M as these are most suitable for doing tasks. Any time that you are doing a task that causes your tractor to stop moving
because the tractor's relief valve has opened, you will need to shift the Hi-Lo range selector to a lower setting to obtain more
pulling power (in the case of ground engaging implement use, you may only need to raise the implement slightly to continue
forward).

All of the above also apply to using the tractor in reverse; simply press down on the rear of the HST travel pedal to change
direction. Keep in mind that, with less pedal pressure, you will have more torque for pulling. Unlike a foot throttle, the HST
travel pedal acts more like a transmission, with more pressure equaling a higher, less powerful gear. Engine speed can also
affect the tractor's power. Operate only at the necessary speed for the task at hand.

One other tip to keep in mind: It is not necessary to operate the tractor at PTO speeds (540 RPM) for most tasks that do not
involve a PTO implement. Choose the speed that best fits the job without taxing the engine too much or wasting fuel running
at too-high speeds.
15-4 CK25/30/35

GEAR / SHUTTLE SHIFT TRANMISSION

Make sure you have read Section 1, SAFETY PRECAUTIONS, and Section 5, OPERATION before attempting to follow
these tips.

Now, set the parking brake, place the Hi-LO range lever and the SHUTTLE SHIFT LEVER to neutral, depress the clutch
and start the engine per instructions.

When the tractor is sufficiently warmed up, at least 5 minutes, you are ready to move the tractor using the GEAR TRANS-
MISSION AND SHUTTLE SHIFT.

For this example, you will use the foot throttle to increase the engine speed. Depress the clutch and move the Hi-Lo range
selector to the desired setting. Set the hand throttle to idle. Place the transmission in the desired gear setting, keeping the
clutch depressed until you have made your selection.

Now, if the area is clear, and with the clutch still depressed, release the parking brake, place the SHUTTLE SHIFT LEVER
in the forward setting and ease out on the clutch until it is fully engaged. You now have the tractor in gear and ready to apply
pressure to the foot throttle to increase the engine speed and move forward. Note that the transmission of your KIOTI CK25/
30/35 is not the same as on an automobile. Normally you will set the gear you desire for the task at hand and will not be
shifting in a pattern 1, 2, 3 etc. as in an automobile. If you desire more travel speed, you may, of course, depress the clutch
and advance the gear shift lever to a higher gear, release the clutch, and then increase engine speed again to the desired
level. The transmission and shuttle shift of your KIOTI CK25/30/35 tractor are fully synchronized, so it is not necessary to
come to a complete stop before changing gears, or travel direction. However, you must come to a complete stop before
changing the Hi-Lo range selector.
APPENDIX 15-5

Always disengage the clutch quickly, and engage it smoothly without "slipping" the clutch (easing it in and out repeatedly)
as this may cause early wear and failure of your clutch. Do not keep your foot on the clutch pedal for the same reasons.

Reverse operation may easily be obtained by easing the pressure on the foot throttle, depressing the clutch, moving the
SHUTTLE SHIFT LEVER to the reverse position and once again applying pressure to the foot throttle. To stop the tractor,
depress the clutch and brake at the same time, move the SHUTTLE SHIFT and TRANSMISSION LEVERS to neutral, lower
all equipment. Allow the tractor to idle for a few minutes, and then turn off the key.

If you are operating your tractor on the road, or are doing field work where the area is clear for long distances, you may set
the hand throttle to the desired speed for the task at hand. Keep in mind that going too fast can be dangerous, and that
in an emergency, you will have to depress the clutch and brakes, then lower the speed of the hand throttle.

One other tip to keep in mind: It is not necessary to operate the tractor at PTO speeds (540 RPM) for most tasks that do not
involve a PTO implement. Choose the speed that best fits the job without taxing the engine too much or wasting fuel running
at too-high speeds.

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