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Customer : IAC Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : 117-117


Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

** ON A/C 101-199, 201-300, 401-450, 901-999

49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

TASK 49-51-51-000-004-A
Removal of the Load Control Valve (131-9(A))

WARNING: DO NOT TOUCH THE APU UNTIL IT IS SUFFICIENTLY COOL TO PREVENT BURNS WHEN
YOU DO THE MAINTENANCE TASK(S).

1. Reason for the Job


Self explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION


No specific 1 ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE
No specific AR CAP - BLANKING
No specific AR COVER - BLANKING
No specific AR SAFETY CLIP - CIRCUIT BREAKER

B. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


315AL, 316AR

C. Referenced Information

REFERENCE DESIGNATION
(Ref. 24-42-00-861-001-A). Energize the Ground Service Network from the External Power
(Ref. 29-00-00-864-001-A). Put the Related Hydraulic System in the Depressurized Configuration
before Maintenance Action
(Ref. 52-41-00-010-001-A). Open the APU Doors for Access
Load Control Valve SHEET 1

Print Date: October 15, 2019 Page 1 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

Z315 1
Z316
A
2
FR84

316AR 315AL

N_MM_495151_4_PAM0_01_00

Figure 49-51-51-991-00400-16-A / SHEET 1/1 - Load Control Valve


** ON A/C 101-199, 201-300, 401-450, 901-999

Print Date: October 15, 2019 Page 2 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

3. Job Set-up
Subtask 49-51-51-860-053-A
A. Aircraft Maintenance Configuration
(1) Energize the ground service network
(Ref. AMM TASK 24-42-00-861-001) .
(2) On the panel 25VU, make sure that the APU MASTER SW p/bsw is OFF.
(3) Put a warning notice in the cockpit to tell persons not to start the APU.
(4) Make sure that the hydraulic systems are depressurized
(Ref. AMM TASK 29-00-00-864-001) .
Subtask 49-51-51-865-059-A
B. Open, safety and tag this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION


49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 49-51-51-010-055-A
C. Get Access
(1) Put the ACCESS PLATFORM 4M (13 FT)-ADJUSTABLE in position below the APU access doors
315AL and 316AR.
(2) Open the APU access doors 315AL, 316AR (Ref. AMM TASK 52-41-00-010-001) .
(3) Set the LIGHT control SW 11LJ to the ON position.
4. Procedure
(Ref. Fig. Load Control Valve SHEET 1)
Subtask 49-51-51-020-054-A
A. Removal of the Load Control Valve
(1) Disconnect the electrical connector (3).
(2) Put the CAP-BLANKING on each disconnected electrical connector and receptacle.
(3) Loosen the clamp (2) from the duct (1) and the valve (4).
(4) Hold the valve (4) and remove the clamp (6).
(5) Remove the valve (4).
(6) Remove and discard the seal (5).
(7) Install COVER - BLANKING on the ducts.

TASK 49-51-51-400-004-A
Installation of the Load Control Valve (131-9(A))

1. Reason for the Job


Self explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

Print Date: October 15, 2019 Page 3 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

REFERENCE QTY DESIGNATION


No specific Torque wrench: range to between 0.46 and 0.56 m.daN
(40.71 and 49.56 lbf.in)
No specific Torque wrench: range to between 1.10 and 1.22 m.daN
(97.35 and 107.96 lbf.in)

B. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


315AL, 316AR

C. Expendable Parts

FIG.ITEM DESIGNATION IPC-CSN


5 seal 49-51-09-01-090
5 seal 49-51-84-30-090

D. Referenced Information

REFERENCE DESIGNATION
(Ref. 24-42-00-861-001-A). Energize the Ground Service Network from the External Power
(Ref. 24-42-00-862-001-A). De-energize the Ground Service Network Supplied from the External
Power
(Ref. 29-00-00-864-001-A). Put the Related Hydraulic System in the Depressurized Configuration
before Maintenance Action
(Ref. 31-32-00-860-001-A). Procedure to Get Access to the SYSTEM REPORT/TEST Menu Page
(Ref. 49-00-00-790-006-A). Air Leak Test with closed APU Doors
(Ref. 49-00-00-860-008-A). APU Start by External Power
(Ref. 49-00-00-860-008-A-01). APU Start by Batteries
(Ref. 49-00-00-860-009-A). APU Shutdown by External Power (131-9(A))
(Ref. 49-00-00-860-009-A-01). APU Shutdown by Batteries (131-9(A))
(Ref. 52-41-00-010-001-A). Open the APU Doors for Access
(Ref. 52-41-00-410-001-A). Close the APU Doors after Access
Load Control Valve SHEET 1

3. Job Set-up
Subtask 49-51-51-860-054-A
A. Aircraft Maintenance Configuration
(1) Energize the ground service network
(Ref. AMM TASK 24-42-00-861-001) .
(2) On the panel 25VU, make sure that the APU MASTER SW p/bsw is OFF.
(3) Make sure that there is a warning notice in the cockpit to tell persons not to start the APU.
(4) Make sure that the hydraulic systems are depressurized
(Ref. AMM TASK 29-00-00-864-001) .
(5) Make sure that the access platform is in position below the APU compartment.
(6) Make sure that the APU access doors are open (Ref. AMM TASK 52-41-00-010-001) .
(7) Make sure that the LIGHT control SW 11LJ is set to the ON position.

Print Date: October 15, 2019 Page 4 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

Subtask 49-51-51-865-060-A
B. Make sure that this(these) circuit breaker(s) is(are) open, safetied and tagged:

PANEL DESIGNATION FIN LOCATION


49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
4. Procedure
(Ref. Fig. Load Control Valve SHEET 1)
Subtask 49-51-51-420-051-A
A. Installation of the Load Control Valve
(1) Remove the blanking covers from the ducts.
(2) Position the IPC -CSN (49-51-09-01-090) seal (5) or IPC -CSN (49-51-84-30-090) seal (5) on valve
(4).
(3) Hold the valve (4) in position and attach the clamp (6). Do not fully tighten the clamp at this time.

NOTE: Make sure that the arrow on the valve points in the same direction as the system air flow.

(4) Install the duct (1) to the valve (4) with the clamp (2).
(5) TORQUE the clamp (6) to between 1.10 and 1.22 m.daN (97.35 and 107.96 lbf.in).
(6) TORQUE the clamp (2) to between 0.46 and 0.56 m.daN (40.71 and 49.56 lbf.in).
(7) Remove the CAP-BLANKING from each electrical connector and receptacle.
(8) Connect the electrical connector (3) to the valve (4).
Subtask 49-51-51-865-061-A
B. Remove the safety clip(s) and the tag(s) and close this(these) circuit breaker(s):

PANEL DESIGNATION FIN LOCATION


49VU AIR BLEED/X FEED/VALVE/BAT 2HV D13
121VU APU/APU/CTL 2KD L42
121VU APU/ECB/SPLY 1KD L41
Subtask 49-51-51-740-051-A
C. BITE Test the APU Bleed Air System.
(1) Energize the CFDS to get the SYSTEM REPORT/TEST page for the APU (Ref. AMM TASK 31-32-
00-860-001) .
(2) Set the APU MASTER SW 14KD to ON.
(3) Do this Test.

ACTION RESULT
1.On the MCDU: On the MCDU:
· push the pushbutton adjacent to the APU indic- · the APU menu page comes on.
ation.
· push the pushbutton adjacent to the SYSTEM · the APU SYSTEM SELF-TEST page comes on
SELF-TEST indication. and shows the message
IN PROGRESS.
· if the test is satisfactory, the message

Print Date: October 15, 2019 Page 5 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

ACTION RESULT
TEST OK
comes on.
2.On the MCDU:
· push the pushbutton adjacent to the RETURN
display until the CFDS page comes on.

Subtask 49-51-51-710-054-A
D. Test the APU Bleed Air System.
(1) Start and operate the APU (Ref. AMM TASK 49-00-00-860-008) .
(2) On the AIR COND panel 30VU, make sure that the X-BLEED switch is in the AUTO position.
(3) Do these steps:

ACTION RESULT
1.On the ECAM control panel 11VU: On the ECAM lower display unit:
· push the BLEED pushbutton switch. · the BLEED page comes on.
2.On the AIR COND panel 30VU: On the AIR COND panel 30VU:
· push the APU BLEED switch to the ON posi- · the blue ON light in the APU BLEED switch
tion. comes on.
On the ECAM lower display unit:
· the X-BLEED valve indication shows open.
· the APU BLEED valve indication shows open.
3.On the AIR COND panel 30VU: On the ECAM lower display unit:
· push the PACK 1 and PACK 2 pushbutton · the system operation pressure is displayed. (It
switches to the ON position. must be between 0.689 bar (9.9931 psi) and
2.068 bar (29.9938 psi)).
4.On the AIR COND panel 30VU: On the AIR COND panel 30VU:
· push the PACK 1 and the PACK 2 pushbutton · the OFF lights in the PACK 1 and PACK 2 push-
switches to the OFF position. button switches come on.
5.On the AIR COND panel 30VU: On the AIR COND panel 30VU:
· push the APU BLEED switch to the off position. · the blue ON light goes off in the APU BLEED
switch. On the ECAM lower display unit:
· the APU BLEED valve indication shows closed.
· the X-BLEED valve indication shows closed.

(4) Examine the bleed load control valve connections for leaks (Ref. AMM TASK 49-00-00-790-006) .
There must be no air leakage. The position indicator on the valve must indicate closed.
(5) Shut-down the APU (Ref. AMM TASK 49-00-00-860-009) .
5. Close-up
Subtask 49-51-51-410-054-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Set the LIGHT control SW 11LJ to the OFF position.
(3) Close the APU access doors 315AL, 316AR (Ref. AMM TASK 52-41-00-410-001) .
(4) Remove the access platform(s).
Subtask 49-51-51-860-055-A
B. Aircraft Maintenance Configuration

Print Date: October 15, 2019 Page 6 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : IAC Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 117-117
Rev. Date : Aug 01, 2019
49-51-51 PB 401 CONF 16 - VALVE - LOAD CONTROL - REMOVAL/INSTALLATION

(1) Put the related hydraulic system in the pressurized configuration (Ref. AMM TASK 29-00-00-864-
001) .
(2) De-energize the ground service network
(Ref. AMM TASK 24-42-00-862-001) .
(3) Remove the WARNING NOTICE(S).
Figure 49-51-51-991-00400-16-A / SHEET 1/1 - Load Control Valve

End of document

Print Date: October 15, 2019 Page 7 of 7


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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