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PhiCap AC Capacitors
for Power Factor Correction
General Type Number Decoding System
The PhiCap series, is a well
approved and reliable EPCOS MKP 7.5 kvar Output power
(Metalized Polypropylene) capaci-
PhiCap Capacitor Type Revision
tor series for AC current applica-
tions with long time of field expe-
riences, more than 25 years.
The power range varies from
B 3234 4 C 4 07 1 A 5 40
0.5…28 kvar and 0.7...5.0 kvar
per single capacitor can, depend- Phase 1= 60 Hz –5% /+10%
2= 50 Hz
ing on a three-phase or single-
phase capacitor design. The PhiCap Three-phase 4 Rated voltage AC
capacitor is especially intended for Three-phase 3 2 = 200 + 00 = 00
power factor correction in industrial Single phase 0 3 = 300 + 10 = 15
and semi-industrial applications. 4 = 400 + 20 = 20/25
5 = 500 + 30 = 30
The capacitors are manufactured B32344C4071A540 40 = 40
using metalized polypropylene (7.5 kvar –5%/+10% 80 = 80
film as dielectric and housed in a 440 VAC three-phase 50/60 Hz)
cylindrical aluminum case.
2 EPCOS AG
The PhiCap is a self-healing (SH), Dual safety systems Design hint:
metalized polypropylene film a Self healing: the capacitor Due to the increase of the capac-
capacitor. The current-carrying repairs itself, in case of overload. itor’s height, in a breakdown
AlZn metal layer (the best alloy for SH capability prevents perma- case, it is necessary to provide
an electrode) is vapor-deposited nent dielectric breakdown in enough clearance above the
onto one side of the film, the case of sporadic voltage surges, capacitor‘s terminals.
surface of dielectric. overcurrent or overtemperature.
a Overpressure disconnector: Connection Technology
Compact design – low weight this prevents the capacitor from a SIGUT block type terminal
and small volume bursting at the end of its service – IP20
The entire three-phase capacitor is life, or caused through electrical – innovative clamping system
composed of three single-phase or thermal overload. In case of a Discharge resistors are included
element stacks. The electrodes are permanent self-healing attempts in shipment; standard for extra
connected by metal spraying layer caused by repetitive very high reliability and safety
(shooping process) on the face peak voltages or other overloads a Cable connection layout (termi-
ends of the winding elements. will result in permanent break- nals) adjusted to secure safe
The winding elements are encap- down. In such a case the safety clamping of required cable cross-
sulated in a cylindrical aluminum switching device will be activated section.
case and hermetically sealed either and disconnect (cut off) the
by a press-rolled metal lid or plastic capacitor winding elements from
disc with fast-on terminals. the power source by means of
internal pressure raising (expan-
sion of the capacitor Al-case).
Double fast-on
terminal Disconnected
Connected
Winding
C 1, 2, 3
Detail B
Detail A
EPCOS AG 3
PhiCap Capacitor Selection installation may occur by the During the switching process ther-
To specify and select the capaci- resonance of the circuit. mal- and electrodynamic- stresses
tors for PFC several factors affect In such cases an implementation are developed caused by transient
the performance and the expected of series reactors (de-tuning) is over-currents of high amplitude
life time of the capacitors: recommended. and frequency and may damage
a Voltage the system. Capacitor contactors
Operation of the capacitors above with preloading resistors or series-
a Harmonics the upper category temperature
a Temperature (UCT) inductance (cable twins between
(UCT) level will accelerate the de- contactor and capacitor) will avoid
a Load (overcurrent) gradation of dielectric and shorten
a Inrush current excessive transient currents.
the capacitor’s life cycle.
Permanent overvoltage shortens
the capacitor’s life cycle. The Residual voltage should not exceed
capacitor’s rated voltage must be 10% of rated voltage while re-switch-
equal or higher than the operating ing of capacitors. During charging
voltage of the circuit, the capacitor period of the capacitors the current
will be connected too. is very high – if switched in auto-
matic capacitor banks, it is very
Harmonics produce overvoltage likely that discharged capacitors are
and overcurrent on capacitors connected to charged ones already
themselves. If the total harmonics connected to the grid. In such cases
distortion level for voltage e.g. the maximum permissible transient
exceeds 5%, serious damages to peak current is 100*IN.
P
Grid S
Q
Reactive
power meter Capacitor for
compensation
4 EPCOS AG
Technical Data
Packing unit
Capacitor ø Quantity Box size
mm pcs per box l x w x h (mm)
53 12 425 x 315 x 175
63.5 12 425 x 315 x 175
79.5 6 425 x 315 x 175
89.5 5 425 x 315 x 175
94 2 425 x 315 x 175
High inrush current withstand This is most important in case of: Service life up to
capability, a big benefit a Parallel switching of capacitors ≥ 100,000 operating hours
Capacitors for power factor correc- a Non-detuned capacitors After an appropriate drying period
tion applications undergo a lot a Capacitor banks using “standard in a high vacuum chamber during
of switching. Switched capacitors contactors” the production process, to elimi-
have to cover high inrush currents nate the moisture on the active
without reducing their own service element, the capacitor is filled
life. The pulse strength of this tech- with biodegradable soft resin.
nology comes from the enlarged
contact area (heavy edge metaliza- This production process helps to
tion) and spray-metal contact avoid oxidation and partial dis-
(winding element face side). charges and results in capacitance
stability over a long life time.
EPCOS AG 5
Three-Phase Capacitors
ød 2 KLK1645
Discharge
Resistor Ø Ordering code
Set
79.5 B44066K0795A000
KLK1685-F
89.5 B44066K0895A000
6 EPCOS AG
Three-Phase Capacitors
EPCOS AG 7
Three-Phase Capacitors
Capacitor B32343-Series
Expansion max. 12 mm
Mounting
M12 M8
(ø 63.5 mm) (ø 53 mm)
Torque T =10 Nm T = 4 Nm
Toothed J12.5 J8.0
washer DIN 6797 DIN 6797
Hex nut BM12 BM 8
DIN 439 DIN 439
Capacitor B32344-Series
Expansion max. 13 mm
h +40
Marking
h ±3
d1
Mounting
16+1
M12 M12 M5
Torque T = 10 Nm
Torque T =10 Nm T = 2.5 Nm
Tightening torque = 1,2 Nm 16,8±0,5
Toothed
washer J12.5 DIN 6797
19,6±0,5
d ±1
8 EPCOS AG
Single-Phase Capacitors
EPCOS AG 9
Single-Phase Capacitors
Capacitor B32340-Series
Expansion max. 12 mm
Mounting
M12
Torque T =10 Nm
Toothed washer J12.5 DIN 6797
Hex nut BM12 DIN 439
For other PFC Components please order general PFC Catalog No. EPC: 26004-7600
10 EPCOS AG
Table to Define the Capacitor’s
Reactive Power Qc
TARGET
Q
cos = 0.96
achievable
(ACTUAL)
(TARGET)
cos ≤ 1
current
Faktor F
3.18 0.30 2.43 2.48 2.56 2.64 2.70 2.75 2.82 2.89 2.98 3.18
2.96 0.32 2.21 2.26 2.34 2.42 2.48 2.53 2.60 2.67 2.76 2.96
2.77 0.34 2.02 2.07 2.15 2.23 2.28 2.34 2.41 2.48 2.56 2.77
2.59 0.36 1.84 1.89 1.97 2.05 2.10 2.17 2.23 2.30 2.39 2.59
2.43 0.38 1.68 1.73 1.81 1.89 1.95 2.01 2.07 2.14 2.23 2.43
2.29 0.40 1.54 1.59 1.67 1.75 1.81 1.87 1.93 2.00 2.09 2.29
2.16 0.42 1.41 1.46 1.54 1.62 1.68 1.73 1.80 1.87 1.96 2.16
2.04 0.44 1.29 1.34 1.42 1.50 1.56 1.61 1.68 1.75 1.84 2.04
1.93 0.46 1.18 1.23 1.31 1.39 1.45 1.50 1.57 1.64 1.73 1.93
1.83 0.48 1.08 1.13 1.21 1.29 1.34 1.40 1.47 1.54 1.62 1.83
1.73 0.50 0.98 1.03 1.11 1.19 1.25 1.31 1.37 1.45 1.63 1.73
1.64 0.52 0.89 0.94 1.02 1.10 1.16 1.22 1.28 1.35 1.44 1.64
1.56 0.54 0.81 0.86 0.94 1.02 1.07 1.13 1.20 1.27 1.36 1.56
1.48 0.56 0.73 0.78 0.86 0.94 1.00 1.05 1.12 1.19 1.28 1.48
1.40 0.58 0.65 0.70 0.78 0.86 0.92 0.98 1.04 1.11 1.20 1.40
1.33 0.60 0.58 0.63 0.71 0.79 0.85 0.91 0.97 1.04 1.13 1.33
1.30 0.61 0.55 0.60 0.68 0.76 0.81 0.87 0.94 1.01 1.10 1.30
1.27 0.62 0.52 0.57 0.65 0.73 0.78 0.84 0.91 0.99 1.06 1.27
1.23 0.63 0.48 0.53 0.61 0.69 0.75 0.81 0.87 0.94 1.03 1.23
1.20 0.64 0.45 0.50 0.58 0.66 0.72 0.77 0.84 0.91 1.00 1.20
1.17 0.65 0.42 0.47 0.55 0.63 0.68 0.74 0.81 0.88 0.97 1.17
1.14 0.66 0.39 0.44 0.52 0.60 0.65 0.71 0.78 0.85 0.94 1.14
1.11 0.67 0.36 0.41 0.49 0.57 0.63 0.68 0.75 0.82 0.90 1.11
1.08 0.68 0.33 0.38 0.46 0.54 0.59 0.65 0.72 0.79 0.88 1.08
1.05 0.69 0.30 0.35 0.43 0.51 0.56 0.62 0.69 0.76 0.85 1.05
1.02 0.70 0.27 0.32 0.40 0.48 0.54 0.59 0.66 0.73 0.82 1.02
0.99 0.71 0.24 0.29 0.37 0.45 0.51 0.57 0.63 0.70 0.79 0.99
0.96 0.72 0.21 0.26 0.34 0.42 0.48 0.54 0.60 0.67 0.76 0.96
0.94 0.73 0.19 0.24 0.32 0.40 0.45 0.51 0.58 0.65 0.73 0.94
0.91 0.74 0.16 0.21 0.29 0.37 0.42 0.48 0.55 0.62 0.71 0.91
0.88 0.75 0.13 0.18 0.26 0.34 0.40 0.46 0.52 0.59 0.68 0.88
0.86 0.76 0.11 0.16 0.24 0.32 0.37 0.43 0.50 0.57 0.65 0.86
0.83 0.77 0.08 0.13 0.21 0.29 0.34 0.40 0.47 0.54 0.63 0.83
0.80 0.78 0.05 0.10 0.18 0.26 0.32 0.38 0.44 0.51 0.60 0.80
0.78 0.79 0.03 0.08 0.16 0.24 0.29 0.35 0.42 0.49 0.57 0.78
0.75 0.80 0.05 0.13 0.21 0.27 0.32 0.39 0.46 0.55 0.75
0.72 0.81 0.10 0.18 0.24 0.30 0.36 0.43 0.52 0.72
0.70 0.82 0.08 0.16 0.21 0.27 0.34 0.41 0.49 0.70
0.67 0.83 0.05 0.13 0.19 0.25 0.31 0.38 0.47 0.67
0.65 0.84 0.03 0.11 0.16 0.22 0.29 0.36 0.44 0.65
0.62 0.85 0.08 0.14 0.19 0.26 0.33 0.42 0.62
0.59 0.86 0.05 0.11 0.17 0.23 0.30 0.39 0.59
0.57 0.87 0.08 0.14 0.21 0.28 0.36 0.57
0.54 0.88 0.06 0.11 0.18 0.25 0.34 0.54
0.51 0.89 0.03 0.09 0.15 0.22 0.31 0.51
0.48 0.90 0.06 0.12 0.19 0.28 0.48
0.46 0.91 0.03 0.10 0.17 0.25 0.46
0.43 0.92 0.07 0.14 0.22 0.43
0.40 0.93 0.04 0.11 0.19 0.40
0.36 0.94 0.07 0.16 0.36
0.33 0.95 0.13 0.33
EPCOS AG 11