Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

Sep
Monthly Performance Report, Sep 2019

Wadi El Nile Cement Company,

Egypt

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 Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

List of content page

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 Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

1 PM
Crusher

Equipment Condition

The segments of drive sprockets are ok

Limestone apron
The chain overall condition is ok
feeder
(111.AF060) The supporting rollers beam and rollers under falling material have
been changed
Clay apron feeder All The chain links have been changed
(111.AF040) There are about 70 defected wheels of supporting rollers
There are many cracks in the crusher discs but it is accepted
Hammer crusher
The chain curtain shows signs of wear
(111.HC100)
The hammers show signs of wear
Magnetic separator
The bend drum has cracks to be changed in (October 2019)
(111.MS211)
There are problems not only in crusher but also in its auxiliary equip-
General ment because of the fed stone and metal (Over sizes and metals that
come with stone from quarry)

Raw Mill

Equipment Condition

The harrow rails show a sign of wear

Reclaimer
The harrow chain shows a sign of wear
(131.RE300)
Harrow travel wheels show a sign of wear

Atox mill 2000 Kg Hard facing were deposited on table on March-2019

(321.RM100) 1 clamp has been changed in R2
The alignment of H.S coupling has been adjusted
Separator
21 wear plates of fixed louvres have been changed
(321.SR150)
6 fixed louvres have been changed

ATOX mill fan

The casing has been repaired
(321.FN400)

The rubber belt shore hardness is 83 Shore A

341.BE050
The bearings of driven drum have been changed

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 Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

Kiln
Equipment Condition

1 link in outlet jacket has been welded

3 bolts of girth gear have been changed with bushes
Kiln
(431.KL100) The gear box bearings of first and second stage drive B have been
changed
The is oil seals of drive A&B have been changed
The overall condition of cooler is OK
Clinker cooler
9 cross bars need to be change
(441.CC100)
Worn out rubber pads have been changed

Clinker crusher Overall vibration is 1.8 mm/sec

(441.CR400) V-belt set has been changed
Drive sprocket has been reversed
Pan conveyor
Four worn out rails have been changed
(471.AC100)
One link has been changed

Coal
Equipment Condition

Bag house Fan

Overall vibration is 1.5 mm/sec
(461.FN400)

Coal Mill The worn-out protection covers for roller 1 has been changed
(461.RM100)
Roller #1 air seal has been changed (dam ring side)

Separator The worn-out rotor has been changed

(461.SR150) The worn-out wear plates have been changed

Bag House filter

The worn-out inlet duct has been repaired
(461.BF300)

Double screw The worn-out bushes have been changed

(461.FD090) The worn-out shaft has been changed

Pfister Pump The top and bottom seals have been changed
(465.RL620) The rotor has been changed
Calciner Bin
The worn-out bin has been repaired
(465.BI550)
MB Bin
The worn-out bin has been repaired
(465.BI550)

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 Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

Cement Mill
Equipment Condition

Belt Conveyor Belt has been changed

(511.BC650) Drive drum lagging has been changed

Belt Conveyor The rubber belt has been changed

(531.BC010) Drive drum lagging has been changed

Rotary feeder The worn-out side discs have been repaired

(531.RF090) The bucket liners have been fixed
The table segments wear rate 0.15 g/ton
The rollers segments wear rate 0.3 g/ton
OK mill There is an oil seepage from all hydraulic cylinders
(531.RM100) There is an oil seepage from the table seal
There is oil leakage from table hoses
Two of the reject scrappers have changed
Motor base plate has been changed recently

Main drive There is an oil leakage from HSS but the quantity decreased
(531.MD140) There is oil leakage from O-ring between G.B and table
There are high vibrations at both motor bearings (3.5 mm/s)
Worn-out wear plates have been repaired
The missing densit at the outlet duct needs to be completed
Separator
(531.SR150) The wear in the reject cone has been repaired
The worn-out area at the upper bearing housing has been repaired
by densite
The hammers are showing signs of wear
Gypsum Crusher
Rotor discs show a sign of wear
(212.HC100)
212.BC360 drive drum lagging needs to be changed

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 Wadi El Nile Cement Company, Egypt

Monthly Performance Report Sep 2019

Packing
Equipment Condition

Worn-out Spouts have been changed

Bag guide bearing has been changed
Packer#1
641.BD640 belt has been changed
(641.PM100)
641.RS420 damaged bearings have been changed

641.BC630 vulcanizing joint has been repaired

642.BD640 belt has been changed

642.BC110 belt has been changed

Packer#2
642.PM100 lubrication hoses for propellers have been changed
(642.PM100)
642.BC630 vulcanizing joint has been repaired

642.SC130 drive side bearing has been changed

643.BD640 belt has been changed

Packer#3
643.BC110 belt has been changed
(643.PM100)
643.TP415 drive drum, drive shaft and bearings have been changed

Gate A has been changed

612.FB500
Gate C has been changed

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