Shut down report

Kiln shutdown
Report
September-2019
Wadi El Nile Cement Company,
Egypt

Prepared by: P.M department

Date: September 2019
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Table of Contents
.................................................................................................................................. 1
Crusher Inspection Findings ....................................................................... 3
Raw Mill Area.............................................................................................. 4
2.1 321.SR150 ................................................................................................ 4
2.2 321.RM100 ................................................................................................ 5
2.3 311.WF150 ................................................................................................ 5
2.4 Main EP 331.EP300 ..................................................................................... 6
2.5 ID Fan 331.FN110 ...................................................................................... 6
2.6 Bucket Elevator 341.BE050.......................................................................... 7
Kiln Area ..................................................................................................... 8
3.1 Bucket Elevator 351.BE340.......................................................................... 8
3.2 Rotary Kiln 431.KL100 ................................................................................ 8
Cooler Area (441.CC100) ............................................................................ 9
4.1 Static Grate ............................................................................................... 9
4.2 Chamber ..................................................................................................10
4.3 451.EP200 ................................................................................................11
Coal Mill Area............................................................................................ 12
5.1 461.SR150 ...............................................................................................12
5.2 461.RM100 ...............................................................................................14

Page 2 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Crusher Inspection Findings

 Hammer bolt #2 and #4 have been changed

 Wear in the rotor discs has been repaired by welding

Page 3 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Raw Mill Area

2.1 321.SR150
 The 4 worn-out fixed louvers have been changed

 The 17 worn-out wear plates have been changed

Page 4 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

2.2 321.RM100
 Cracked clamp in roller 1,2 and 3 have been changed

2.3 311.WF150
 40 lamellas have been changed

Page 5 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

2.4 Main EP 331.EP300

 Short has been removed by extracting 6 electrodes

2.5 ID Fan 331.FN110

 Impeller has been cleaned

Page 6 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

2.6 Bucket Elevator 341.BE050

 Drive drum lagging has been changed

 Driven Drum bearings have been changed

Page 7 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Kiln Area
3.1 Bucket Elevator 351.BE340
 Drive drum lagging has been changed

3.2 Rotary Kiln 431.KL100

 Inlet lamella seal wear plate measurements

Measured Value Reference

(mm) Value
4.52
4.58
4.55
4.55 6 mm
5.01
5.29
4.13

 Girth gear pins #1, #2 and #12 have been changed

 Oil seals for H.S.S have been changed for drive A and drive B

Page 8 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Cooler Area (441.CC100)

4.1 Static Grate
 Air blaster nozzles are worn-out

Page 9 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

4.2 Chamber
 worn-out crossbars have been changed
Reclaimer Side

CCR Side

Key Description Quantity Status

L Loose Crossbars 28 Done
X Missing or worn-out crossbars 9 Done

Page 10 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

4.3 451.EP200
 The two worn-out collecting plates have been repaired

 There are two worn-out hammers at the inlet chamber and at chamber 4

Page 11 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

Coal Mill Area

5.1 461.SR150
 Worn-out rotor has been changed

 7 worn-out wear plates have been changed

Page 12 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

 The worn-out guide ring has been changed

 The worn-out top seal has been changed

 The worn-out densite at the reject cone has been repaired

Page 13 of 14
 Wadi El Nile Cement Company, Egypt

Inspection findings Report September 2019

5.2 461.RM100
 Worn-out wear tube for roller #3 piston has been changed

 Worn-out air seal for roller #3 (dam ring side) has been changed

Page 14 of 14