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Composites: Part A 79 (2015) 103–115

Contents lists available at ScienceDirect

Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa

Electrostatic self-assembled carbon nanotube/nano carbon


black composite fillers reinforced cement-based materials
with multifunctionality
Baoguo Han a,⇑, Liqing Zhang a, Shengwei Sun b, Xun Yu c, Xufeng Dong d, Tianjiao Wu a, Jinping Ou a,b
a
School of Civil Engineering, Dalian University of Technology, Dalian 116024, China
b
School of Civil Engineering, Harbin Institute of Technology, Harbin 150090, China
c
Department of Mechanical Engineering, New York Institute of Technology, New York, NY 11568, USA
d
School of Materials Science and Engineering, Dalian University of Technology, Dalian 116024, China

a r t i c l e i n f o a b s t r a c t

Article history: Electrostatic self-assembled carbon nanotube (CNT)/nano carbon black (NCB) composite fillers are added
Received 25 August 2015 into cement mortar to fabricate smart cement-based materials. The grape bunch structure of CNT/NCB
Received in revised form 21 September 2015 composite fillers is beneficial for dispersing CNT/NCB in cement mortar matrix and achieving cooperative
Accepted 24 September 2015
improvement effect. The mechanical, electrically conductive, and piezoresistive behaviors of the cement
Available online 1 October 2015
mortar are investigated. The CNT/NCB composite fillers can effectively enhance the flexural strength and
electrical conductivity of cement mortars, and endow stable and sensitive piezoresistivity to cement mor-
Keywords:
tar at a low filler content. However, they weaken the compressive strength of cement mortar to some
A. Smart materials
B. Electrical properties
extent. The percolation threshold zone of cement mortar with CNT/NCB composite fillers ranges in the
B. Mechanical properties amount of 0.39–1.52 vol.%. The optimal content of CNT/NCB composite fillers is 2.40 vol.% for piezoresis-
E. Assembly tivity and the stress and strain sensitivities can reach 2.69% MPa1 and 704, respectively.
Ó 2015 Elsevier Ltd. All rights reserved.

1. Introduction NCMs reinforced cement-based composites themselves will have


sensing properties, thus achieving smart monitoring. With these
Cement-based composites are the most commonly used con- characteristics, NCMs reinforced cement-based composites can
struction materials in the world. Meanwhile, concrete structure improve safety and reliability of concrete structures [14]. Among
is the most widely used structure type. Cement-based composite NCMs, carbon nanotubes (CNT) and nano carbon black (NCB) are
is a kind of brittle material and susceptible to cracking which could both found to be able to modify the mechanical properties, durabil-
lead to catastrophic accidents. Therefore, effective monitoring on ity and functional properties of cement-based materials due to
cement-based composites and improving cement-based composite their excellent intrinsic properties and composite effects.
performance become a world concern [1–3]. Traditional monitor- A lot of researches have been done on electrical conductivity
ing methods are to set various sensors (e.g. resistivity strain and piezoresistivity of cement-based composites with CNT. For
gauges, optic sensors, piezoelectric ceramic, shape memory alloy example, Saafi observed that the resistance of cement-based com-
and fiber reinforced polymer bar, etc.) into or onto the concrete posites with 1.5 vol.% CNT was 6000 X which decreased 96.5%
structures [4–8]. However, these sensors have some drawbacks compared with plain cement mortar [15]. Luo et al. found that
including low sensitivity, high cost, short lifespan and poor anti- the resistivity of cement-based composites with 2.0 wt.% CNT
interference performance, which make it difficult to utilize moni- was 1.83 kX cm, which yielded a cut of 99.8% [16]. Ma et al. inves-
toring technology to a large scale in the realistic projects [9,10]. tigated the effect of different contents of CNT on the resistivity of
Researches demonstrated that proper addition of nano carbon the cement-based composites. The results showed that addition
materials (NCMs) can endure cement-based composites with not of 0.5% CNT in the percolation threshold zone was able to decrease
only great mechanical properties and anti-crack abilities, but also the resistivity of the composites to 150,000 X cm, which was
durability and functional properties [11–13]. Furthermore, the 83.33% of cement-based composites without CNT. Yu et al. fabri-
cated cement-based composites with 0.1 wt.% CNT and found that
⇑ Corresponding author. the stress sensitivity was 1.35% MPa1 [17]. Luo et al. found the
E-mail addresses: hithanbaoguo@163.com, hanbaoguo@dlut.edu.cn (B. Han).
stress and strain sensitivities of cement-based composites with

http://dx.doi.org/10.1016/j.compositesa.2015.09.016
1359-835X/Ó 2015 Elsevier Ltd. All rights reserved.
104 B. Han et al. / Composites: Part A 79 (2015) 103–115

0.5 vol.% CNT were 0.4% MPa1 and 54.2, respectively [18]. Table 1
Although cement-based composites with CNTs present good elec- Main properties of CNT/NCB composite fillers.

trical conductivity and piezoresistivity, the improvements to elec- Ingredient Composition Resistivity SSA OD of APS of
trical conductivity and stress/strain sensitivity are limited because (CNT:NCB) (X cm) (m2/g) CNT (nm) NCB (nm)
CNT is hard to fully disperse in the cement material matrix [19]. On CNT/NCB 40:60 103 65–75 >50 23
the other aspect, the impact of addition of NCB on the electrical
Note: SSA: specific surface area; OD: out diameter; APS: average particle size.
conductivity and piezoresistivity of cement-based composites has
been also well studied. For example, Li et al. studied the effect of
different contents of NCB on the resistivity and piezoresistivity of cement, conforming to the requirement of Chinese standard, is
the cement-based composites [20]. They observed that the resistiv- produced by Dalian Onoda Cement Co. Ltd., China. As anther binder
ity of the cement-based composites with 7.22 vol.% and 8.79 vol.% material, 920D silica fume (Shanghai Tian Kai Silicon Fume Co. Ltd.,
of NCB was 7000 X cm and 700 X cm, respectively. The cement- China) was applied. Standard sand (Xiamen Ai Si Ou Standard Sand
based composites with 8.79 vol.% NCB showed piezoresistivity Co. Ltd., China) was used as the fine aggregate. The water reducer is
and their strain sensitivity was 55.28. It can be seen that the 3310E polycarboxylate superplasticizer supplied by Dalian Xi Ka
required content of NCB is as high as 8.79 vol.% to significantly whose solid content is 45% and can reduce water to an extent of
improve electrical conductivity and endow cement-based compos- 30%. Stainless steel gauzes with opening of 50 mm  50 mm were
ites only 55.28 of piezoresistive sensitivity. Additionally, such high used as electrodes whose length and width are 10 and 6 whole
content of NCB can lead to sharp decrease in the mechanical prop- grids respectively.
erties of cement-based materials [20,21]. The testing machines used include a mortar stirrer SJ-160
Electrostatic self-assembled CNT/NCB composite fillers have provided by Shenyang Mine Mechanical Factory, China; a mortar
excellent electrical conductivity and can achieve cooperative folding meter DKZ-5000 supplied by Wuxi Jian Yi Instrument
improvement effect. Additionally, CNT/NCB composite fillers may Mechanical Co. Ltd., China; a universal material testing machine
address the dispersion issue of CNT in cement-based materials WDW-200E purchased from Jinan Time Assay Machine Co. Ltd.,
[22]. In this paper, electrostatic self-assembled CNT/NCB compos- China; a digital multimeter Keithley 2100 produced by Keithley
ite fillers are added in cement mortar to develop multifunctional Instruments Inc., USA; a dynamic strain indicator DC-204R
materials. The flexural and compressive strengths, electrical con- provided by Tokyo Sokki Kenkyujo Co. Ltd.; and a fully-high defini-
ductivity and piezoresistivity under different compressive loading tion scanning electron microscope (SEM) NOVA NANOSEM450
conditions of these composites are investigated. The improvement purchased from FEI Inc., USA.
mechanism of CNT/NCB composite fillers to the properties of
cement mortar is also analyzed.
2.1.2. Specimen preparation
After mixing trials, it was found that the amount of water redu-
2. Experimental methods cer and water to binder ratios both need increase to get required
workability of the fresh composites when the content of CNT/CB
2.1. Raw materials and specimen preparation composite filler exceeds 1.52 vol.%. The amount of water reducer
and water to binder ratio got thought mixing trials. There are
2.1.1. Materials and experiments equipment totally 6 sets of specimens whose mixing proportions are illus-
The materials used in the experiments mainly include CNT/NCB trated in Table 2. The specimen fabrication process is as follow.
composite fillers, cement, silica fume, water, sand and water First, all the raw materials needed were weighed according to
reducing agent. CNT/NCB composite fillers (as shown in Fig. 1) the designed mixing proportions. Next, the mixture of silica fume
are purchased from Chengdu institute of organic chemistry Co., and CNT/NCB composite fillers were put into the stirring pot and
Ltd. Their properties are listed in Table 1. CNT/NCB composite stirred for 30 s at a low speed. Then the solution consisting of
fillers were prepared as follow: CNT self-assembled to the surface water and water reducing agent was plunged in and a 30 s low-
of NCB by electrostatic adsorption; and CNT and NCB formed a speed stir again. Then half of cement was poured in for a slow
grape bunch structure together, i.e. fibrous CNT just likes stem 60 s stir which was followed by a quick 30 s stir. Next, the other
and spherical conductive NCB likes grape. PO 42.5R Portland half cement was put in for a slow 60 s stir and then a quick 30 s

(b)

Stem

Grapes

(a) (b)
Fig. 1. SEM images of CNT/NCB composite fillers: (a) 50,000; (b) 100,000. (For interpretation of the references to color in this figure legend, the reader is referred to the
web version of this article.)
B. Han et al. / Composites: Part A 79 (2015) 103–115 105

Table 2
Mixing proportion of all specimens.

Serial Binder CNT/NCB Water to Water Sand to


number composite binder reducer binder
fillers (vol.%) ratio (wt.%) ratio
B00 1 0.00 0.42 0 1.5
B01 1 0.39 0.42 0 1.5
B02 1 0.77 0.42 1.0 1.5
B03 1 1.52 0.42 2.0 1.5
B04 1 2.40 0.56 2.5 1.5
B05 1 3.12 0.70 2.5 1.5

Note: (1) Binder is composed of cement and silica fume. Here make the mass of
binder a unity 1 and mass of silica fume accounts for 10% of binder; (2) the volume
percent of CNT/NCB composite fillers is relative to the whole material; (3) the mass
percentage of water reducer is based on that of binder.

Electrode Electrode Fig. 4. Flexural and compressive strength of cement mortars with CNT/NCB
composite fillers. (For interpretation of the references to color in this figure legend,
the reader is referred to the web version of this article.)

Table 3
Improvement percent of different cement mortar with CNT/NCB composite fillers
after curing 80 d.

Terms B00 B01 B02 B03 B04 B05


Improvement of flexural 0 6.7 6.7 18.3 15.0 45.0
strength (%)
Improvement of 0 11.1 13.7 7.7 37.2 51.5
compressive strength (%)

Fig. 2. Electrode arrangement in the specimens (40 mm  40 mm  80 mm). (For


interpretation of the references to color in this figure legend, the reader is referred 24 h. And then they were cured in water at 20 °C. Specimens were
to the web version of this article.)
sent for certain tests at planned curing ages. Three specimens in
each group were used to test the mechanical, electrically
stir. Standard sand was added in for a slow 60 s stir and then a conductive and piezoresistive properties of cement mortar with
quick 30 s stir. At last, a slow 60 s stir and then a quick 30 s stir CNT/NCB composite fillers.
were required.
The specimens after stirring were put into the corresponding 2.2. Measurement
oiled molds (there were two sizes of molds: 40 mm 
40 mm  80 mm and 40 mm  40 mm  160 mm). Then they 2.2.1. Mechanical measurement
were put onto the vibrating table until shaking to an extent of The mechanical properties were measured at the curing age of
oozing slurry on the surface of specimens. Next, for 40 mm  80 d to guarantee complete hydration of cement mortar with
40 mm  80 mm ones, two stainless steel gauze electrodes were CNT/NCB composite fillers. The flexural strength was measured
embedded in the corresponding positions (Fig. 2) (30 mm and by the mortar folding meter DKZ-5000. The compressive strength
50 mm respectively measured from one side of specimens). It was measured by a universal material testing machine
should be noted that the electrodes do not include inside speci- WDW-200E. Specimens were loaded to failure at constant loading
mens for the mechanical test. All specimens were demolded after rate of 1.2 mm/min to obtain the elastic range of the compressive

Digital multimeter Dynamic strain indicator

Fig. 3. Test equipments for cement mortar with/without CNT/NCB composite fillers. (For interpretation of the references to color in this figure legend, the reader is referred to
the web version of this article.)
106 B. Han et al. / Composites: Part A 79 (2015) 103–115

Fig. 5. SEM images of cement mortars with CNT/NCB composite fillers: (a) crack bridging of CNT, (b) CNT pull out.

900
106 800

700
Electrical resistivity (Ω.cm)

600

105 500

400

300
4 200
10
1d 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2
3d
7d
103 14d
28d
80d

102
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Content of fillers (vol.%)
Fig. 7. The structure of CNT/NCB composite fillers in cement mortars.
Fig. 6. Electrical resistivity of cement mortars with CNT/NCB composite fillers. (For
interpretation of the references to color in this figure legend, the reader is referred
to the web version of this article.)
were under repeated compressive loads by displacement control
and only tested on the 40 mm  40 mm  80 mm specimens.
stress, thus determining the loading amplitude in the test of Polarization phenomenon is obvious for the specimens without fil-
piezoresistivity. lers and with 0.39 vol.% of fillers. The resistance values of the two
kinds of composites were recorded until the resistance tends stable
2.2.2. Electrical and piezoresistivity measurement in electrically conductive and piezoresistive measurements. When
When measuring the resistance without loading at the curing the filler content exceeds 0.39 vol.%, the electronic conduction is
age of 1 d, 3 d, 7 d, 14 d, 28 d and 80 d, specimens were taken from dominant for the conductivity of the composites. As a result, there
the water and wiped off water with cloth and then dried in the air is no polarization inside these composites. Compressive loads were
for 3 h. applied using the material testing machine with a loading rate of
The resistance without loading is measured by direct-current 0.4 mm/min and 7 cycles of repeated compressive loading with
(DC) two electrodes method, using a multimeter (Keithley 2100). stress amplitude of 8 MPa. The strain was measured by usage of
The resistivity are calculated according q = RS/L (where q is resis- two strain gauges attached to the middle of two opposite sides
tivity, R is the measured resistance, S is cross sectional area, L is along the longitudinal direction (Fig. 3), and strain data was
the distance between two electrodes). The tests of piezoresistivity recorded by a dynamic strain recorder (DC-204R). During this

Table 4
Comparison among different researches regarding cement-based composites with CNT or/and NCB.

Type of fillers Percolation threshold zone (vol.%) Resistivity range (X cm) Reduction extent (%) Sources
CNT/NCB composite fillers 0.77–1.52 17,956–783 97.8–99.9 This paper
NCB 7.22–11.39 7000–100 – Ref. [20]
0.68–1.58 40,000–300 94.3–99.6 Ref. [23]
CNT 0.5–1.5 75,000–6000 62.5–96.5 Ref. [15]
1.53–3.00 125,270–6512 80.4–99.0 Ref. [18]
B. Han et al. / Composites: Part A 79 (2015) 103–115 107

(a) B01 (b) B02

(c) B03 (d) B04 (e) B05


Fig. 8. Conductive network in (a) B01, (b) B02, (c) B03, (d) B04 and (e) B05 (Arrow: CNT; Circle: aggregate of CNT). (For interpretation of the references to color in this figure
legend, the reader is referred to the web version of this article.)

process, the DC resistance measurement was carried out in the decreases substantially when the content of CNT/NCB composite
meantime by using a Keithley 2100 multimeter. The fractional fillers is more than 2.40 vol.%. The decrease of B04 reaches 37.2%
change in electrical resistivity is calculated as Dq = 100%  (qmin whereas the compressive strength can still maintain 44.6 MPa.
 q0)/q0 (where q0 is the resistivity without loading, qmin is the As for enhancement mechanism, CNT can improve flexural
minimum resistivity under compressive loading). After tests of strength by crack bridging and fiber pull-out effect (as shown in
piezoresistivity of all specimens were conducted, the optimum Fig. 5) and NCB can fill some capillaries so that flexural strength
addition set of CNT/NCB composite fillers can be obtained. The enhances with the increasing content of CNT/NCB composite fillers
optimum specimens were used for further investigation about when water-to-binder ratio is fixed at 0.42. However, the increase
effect of different parameters such as loading amplitude and load- of water-to-binder ratio and adsorption of NCB on the surface of
ing rate on the piezoresistive properties. Then under the circum- cement which affects hydration [21] may lead to significant
stance of unchanging loading rate 0.4 mm/min, loading decrease of the flexural and compressive strength. In addition,
amplitude was changed to 6 MPa and 10 MPa respectively to test when high CNT/NCB fillers are present, CNT bundles could form
the piezoresistivity of the optimum specimens. Further, under due to inhomogeneous dispersion of CNTs. The sliding among CNTs
the unchanging loading amplitude of 8 MPa, the loading rate was within the bundles can also reduce the strength of the composite.
set at 0.2 mm/min and 0.6 mm/min to test the effect of different
loading rates. The sampling frequencies for resistivity, strain and
compressive loading are all at 2 Hz. 3.2. Electrically conductive properties of cement mortars with
CNT/NCB composite fillers
3. Results and discussions
As illustrated from Fig. 6, the electrical resistivity of cement
3.1. Mechanical properties of cement mortars with CNT/NCB composite mortars with CNT/NCB composite fillers varies slightly when the
fillers content of CNT/NCB composite fillers is less than 0.39 vol.%. As
the content of CNT/NCB composite fillers increases beyond
Flexural and compressive strengths and their increase rate of 0.39 vol.%, the electrical resistivity of the composites decreases
cement mortars with CNT/NCB composite fillers are shown in obviously. However, the resistivity changes slightly when the con-
Fig. 4 and Table 3, respectively. tent of CNT/NCB composite fillers is more than 1.52 vol.%. There-
The general trend for flexural strength is first increase and then fore, the content levels of CNT/NCB composite fillers range
decrease with the increase content of CNT/NCB composite fillers. between 0.39 vol.% and 1.52 vol.%, where the electrical resistivity
Compared with plain cement mortar B00, cement mortars with varies dramatically is called as the percolation threshold zone.
CNT/NCB composite fillers display an increase of 6.7% for B02 Moreover, the electrical resistivities of B00 and B01 increase signif-
and 18.3% for B03, a decrease of 15.0% for B04 and 45.0% for B05 icantly with curing age while the electrical resistivities of the other
respectively in term of flexural strength. However, the flexural specimens increase slightly. The detail figure in Fig. 6 shows that
strength of B04 can still reach 5.1 MPa. electrical resistivities of B03, B04 and B05 increase with curing
Compressive strengths of cement mortar with CNT/NCB com- age from 1 d to 3 d while the electrical resistivities of B03, B04
posite fillers are all lower than that of B00. Compressive strength and B05 become stable after curing 3 d.
108 B. Han et al. / Composites: Part A 79 (2015) 103–115

12 5
(a) 18 (b) 0 vol.%

Compressive stress (MPa)


10 18

Compressive strain (10 2με)


0 vol.%

electrical resistivity (%)


4

electrical resistivity (%)


8 15 15

Fractional change in

Fractional change in
3
6 12 12
2
4 9 9
2 1
6 0 6
0 3
-2 3 -1
0 -2 0
-4
-3 -3
-6 -3
-8 -4 -6
-6
-10 -5 -9
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Time (s) Time (s)

12 6
(c) (d)

Compressive strain (102με)


0.39 vol.% 18 0.39 vol.% 18
Compressive stress (MPa)

10 5

electrical resistivity (%)


electrical resistivity (%)
8 4 15

Fractional change in
15

Fractional change in
6 3
12 2 12
4
9 1 9
2
0
0 6 6
-1
-2 3 -2 3
-4 -3
0 0
-6 -4
-8 -3 -5 -3
-10 -6 -6 -6
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Time (s) Time(s)

9 Compressive strain (102με) 4


Compressive stress (MPa)

(e) (f) 0.77 vol.% 8

electrical resistivity (%)


0.77 vol.%
electrical resistivity (%)

Fractional change in
Fractional change in

3
6 6
6 2
4
3
3 1 2

0 0 0 0
-1 -2
-3 -3
-2
-4
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Time (s) Time (s)

12 12 4 8
(g) (h)
Compressive stress (MPa)

Compressive strain (102με)

1.52 vol.% 1.52 vol.%

electrical resistivity (%)


electrical resistivity (%)

9 9 3 6
Fractional change in
Fractional change in

6 6 2 4
1 2
3 3
0 0
0 0
-1 -2
-3 -3 -2 -4
-6 -6 -3 -6
-9 -9 -4 -8
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350
Time (s) Time (s)

15 15
(l) (j)
Compressive stress (MPa)

electrical resistivity (%)

Compressive strain (10 2με)

2.40 vol.% 5
electrical resistivity (%)

10 10 25
Fracrional change in

4 2.40 vol.%
Fractional change in

5 5
20
3 15
0 0 2 10
1 5
-5 -5
0 0
-10 -10 -1 -5
-2 -10
-15 -15 -15
-3
-20 -20 -4
-20
-25
-25 -25 -5
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Time (s) Time (s)

Fig. 9. Compressive stress/strain and fractional change in electrical resistivity of B00–B05 under repeated compressive loading with stress amplitude of 8 MPa: (a) stress and
fractional change in resistivity of B00; (b) strain and fractional change in resistivity of B00; (c) stress and fractional change in resistivity of B01; (d) strain and fractional
change in resistivity of B01, (e) stress and fractional change in resistivity of B02; (f) strain and fractional change in resistivity of B02; (g) stress and fractional change in
resistivity of B03; (h) strain and fractional change in resistivity of B03; (l) stress and fractional change in resistivity of B04; (j) strain and fractional change in resistivity of B04;
(k) stress and fractional change in resistivity of B05; (l) strain and fractional change in resistivity of B05; (m) the relationship between fractional change in resistivity and
content of fillers. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)
B. Han et al. / Composites: Part A 79 (2015) 103–115 109

(k) (l)

Compressive strength (MPa)


5

Compressive strain (102με)


15 15
3.12 vol.% 20

electrical resistivity (%)


4

electrical resistivity (%)


3.12 vol.%
10 10

Fractional change in
Fractional change in
3 15
5 5 10
2
0 0 1 5
-5 0 0
-5
-10 -1 -5
-10 -2 -10
-15
-15 -3 -15
-20 -4
-20 -20
-25 -5
0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 400 450
Time (s) Time (s)

-25
(m) -22%
electrical resistivity (%)
Fractional change in

-20

-15

-10

-5

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5


Content of fillers (vol.%)

Fig. 9 (continued)

Distance of CNT and NCB


Distance of CNT and CNT
Distance of NCB and NCB

Fig. 10. The distance changes in cement mortars with CNT/NCB composite fillers. (For interpretation of the references to color in this figure legend, the reader is referred to
the web version of this article.)

In comparison with results of other researches (Table 4), it is 3.3. Piezoresistive properties of cement mortars with CNT/NCB
discovered that the content level of CNT/NCB composite fillers in composite fillers
percolation threshold zone is the lowest and addition of CNT/NCB
composite fillers in cement mortars has the best reduction ability 3.3.1. Effect of concentration of CNT/NCB composite fillers on
on the electrical resistivity. piezoresistivity
The conductive mechanisms of cement mortars with CNT/NCB The variation in resistance of piezoresistive cement-based com-
composite fillers mainly include: (1) contacting conduction; (2) posites is stable and reversible under repeated compressive load-
tunneling conduction; (3) field emission conduction. In addition, ings within an elastic regime [24,25]. It can be seen from Fig. 4
NCB and CNT play the roles of short-range and long-range that ultimate compressive strength of B05 is 34.4 MPa which is
conductors in the cement mortar, respectively. As a result, the the lowest among all the specimens. The loading amplitude was
CNT/NCB composite fillers can achieve cooperative improvement set as 8 MPa, which is less than 1/3 of 34.4 MPa so that the defor-
effect to electrical conductivity. Moreover, the CNT/NCB compos- mation of specimens is ensured within an elastic regime.
ite fillers can be uniformly dispersed in cement mortar due to the As shown in Fig. 9, the relationships between fractional change
structure of the grape bunches (as shown in Fig. 7). The in electrical resistivity and stress/strain of B00–B05 have different
conductive network gradually comes into being with increasing trends under 7 times of cyclic compressive stress with amplitude
content of CNT/NCB composite fillers (as shown in Fig. 8). The of 8 MPa. It can been seen from Fig. 9(a)–(d) that electrical resistiv-
cement mortar with 0.39 vol.% of CNT/NCB composite fillers ities of B00 and B01 have no synchronously change with compres-
cannot form a conductive network due to lack of conductive sive stress/strain levels, i.e. the fractional changes in electrical
fillers. It is demonstrated that conductive network works well resistivity are around 0%. It indicates that B00 and B01 have no
when the content of CNT/NCB composite fillers is over 1.52 vol.%. piezoresistivity under compressive loading. For the other speci-
Furthermore, the hydration of cement has little effect on mens in Fig. 9(e)–(l), the overall trend is that the fractional change
resistivity of B03, B04 and B05 due to good conductive network in electrical resistivities decreases as the compressive stress/strain
of CNT/NCB composite fillers. increases and increases as stress/strain decreases. When the
110 B. Han et al. / Composites: Part A 79 (2015) 103–115

(a) 10
0 vol.% y=bx (b) 10
0.39 vol.% y=bx
8 Linear Fit of Data Parameter Value Error

electrical resistivity (%)


8

electrical resistivity (%)


Linear Fit of Data Parameter Value Error
R2=0.003 b 0.097 0.055

Fractional change in
6 R2=0.07 b 0.30 0.040

Fractional change in
6
4 4
2 2
0 0
-2 -2
-4 -4
-6 -6
-8 -8
-10 -10
0 1 2 3 4 5 0 1 2 3 4 5
Compressive strain (10 2με) Compressive strain(102 με)

(c) 1 2
(d)
electrical resistivity (%)

electrcial resistivity (%)


y=bx y=bx
0
Fractional change in

Parameter Value Error

Fractional change in
Parameter Value Error 0 b -2.31 0.0259
b -1.16 0.010

-1
-2

-2
-4
-3
0.77 vol.%
Linear Fit of Data -6 1.52 vol.%
-4 R2=0.94 Linear Fit of Data
R2=0.92
-8
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0
2 2
Compressive strain (10 με) Compressive strain (10 με)

(e) (f)
0 0
electrical resistivity (%)
electrical resistivity (%)

y=b1x+b2x2
Fractional change in
Fractional change in

y=b1x+b2 x2
Parameter Value Error
-5 b1 -13.86 0.224 -5 Parameter Value Error
b2 2.26 0.099 b1 -9.27 0.1078
b2 1.12 0.039
-10
-10
-15
-15
-20 3.12 vol.%
2.40 vol.%
Linear Fit of Data Linear Fit of Data
-25 R2=0.95
-20 R2=0.98

0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
Compressive strain (10 2με) Compressive strain (10 2 με)

Fig. 11. Fractional change in electrical resistivity of cement mortars with (a) 0 vol.%, (b) 0.39 vol.%, (c) 0.77 vol.%, (d) 1.52 vol.%, (e) 2.40 vol.% and (f) 3.12 vol.% CNT/NCB
composite fillers under 7 times of cyclic compressive loading. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of
this article.)

3.0 800
(a) 2.69
stress sensitivity (%/MPa)

704
2.5 700 (b)
Strain sensitivity

600
2.0
500
1.5 400
1.0 300
200
0.5
100
0.0 0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Content of fillers (vol.%) Content of fillers (vol.%)

Fig. 12. Stress and strain sensitivity of B00–B05 under 7 times of cyclic compressive loading: (a) stress sensitivity; (b) strain sensitivity. (For interpretation of the references
to color in this figure legend, the reader is referred to the web version of this article.)

compressive stress reaches 8 MPa, the absolute value of fractional CNT/NCB composite fillers increases. B04 has the highest fractional
change in electrical resistivity of B02, B03, B04 and B05 can get to change in electrical resistivity among all composites.
the maximum values of 3.36%, 6.9%, 22.1% and 19.0% correspond- The change of electrical resistivity under compressive loading is
ing to peak strain values of 320 le, 300 le, 314 le and 351 le, caused by three aspects [13]. Firstly, the intrinsic electrical resistiv-
respectively (as shown in Fig. 9). The fractional change in electrical ity of CNT/NCB composite fillers changes [26]. Secondly, the
resistivity first increases and then decreases as the content of change of distances of adjacent CNT and NCB, CNT and CNT, NCB
B. Han et al. / Composites: Part A 79 (2015) 103–115 111

Table 5
Comparison about sensitivity of different piezoresistive cementitious composites.

Types of fillers Concentration Stress sensitivity (% MPa1) Strain sensitivity Sources


CNT/NCB composite fillers 2.4 vol.% 2.69 704 This paper
NCB – 1.2 200 Ref. [24]
8.79 vol.% 0.6 60 Ref. [20]
CNT 0.5 vol.% 0.4 54 Ref. [18]
2.0 wt.% – 220 Ref. [28]
0.1 vol.% 1.35 – Ref. [17]

(b)

Compressive strain (102 με)


(a)
Compressive stress (MPa)

8 18

electrical resistivity (%)


electrical resistivity (%)
6MPa 16 3 6MPa 15

Fractional change in
Fractional change in
6
12 2 12
4 9
8
2 1 6
4 3
0 0 0 0
-2 -4 -1 -3
-6
-4 -8 -2 -9
-6 -12 -12
-3 -15
-8 -16 -18
-4
0 50 100 150 200 250 300 0 50 100 150 200 250 300
Time (s) Time (s)

(d)
Compressive stress (MPa)

(c)
Compressive strain (102 με)
25
electrical resistivity (%)

10 8MPa 4

electrical resistivity (%)


20 8MPa 25
Fractional change in

Fractional change in
8 3 20
6 15
2 15
4 10
10
2 5 1 5
0 0 0 0
-2 -5 -5
-4 -1 -10
-10
-6 -15 -2 -15
-8 -20 -3 -20
-10 -25
-25 -4
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Time (s) Time (s)

(e) (f)
Compressive strain (102 με)
Compressive stress (MPa)

30 5 30
electrical resistivity (%)

12

electrical resistivity (%)


10MPa 10MPa
25 25
Fractional change in

9 20
4
20 Fractional change in
15 3 15
6 2
10 10
3 5 1 5
0 0 0 0
-5 -1 -5
-3 -10
-10 -2
-6 -15 -15
-20 -3 -20
-9 -4
-25 -25
-12 -30 -5 -30
0 50 100 150 200 250 300 350 400 450 0 50 100 150 200 250 300 350 400 450
Time (s) Time (s)

(g) -30
electrical resistivity (%)

-25.4%
Fractional change in

-25 -22.1%

-20
-16.0%
-15

-10

-5

0
6 8 10
Compressive stress (MPa)

Fig. 13. Fractional change in electrical resistivity of B04 under 7 times of cyclic loading with stress amplitudes of 6, 8 and 10 MPa: (a) stress and fractional change in
resistivity under cyclic loading with stress amplitudes of 6 MPa; (b) strain and fractional change in resistivity under cyclic loading with stress amplitudes of 6 MPa; (c) stress
and fractional change in resistivity under cyclic loading with stress amplitudes of 8 MPa; (d) strain and fractional change in resistivity under cyclic loading with stress
amplitudes of 8 MPa; (e) stress and fractional change in resistivity under cyclic loading with stress amplitudes of 10 MPa; (f) strain and fractional change in resistivity under
cyclic loading with stress amplitudes of 10 MPa; (g) the relationship between fractional change in resistivity and stress amplitudes. (For interpretation of the references to
color in this figure legend, the reader is referred to the web version of this article.)
112 B. Han et al. / Composites: Part A 79 (2015) 103–115

electrical resistivity (%)

electrical resistivity (%)


electrical resistivity (%)
2 0 5
Fractional change in

Fractional change in

Fractional change in
y=b1 x+b2 x 2 y=b1 x+b2 x 2
0 Parameter Value Error 0 y=b1 x+b2 x 2
-2 Parameter Value Error
b1 -8.88 0.216 -5 b1 -13.86 0.224
Parameter Value Error
-4 b2 1.04 0.110
b2 2.26 0.099 -5 b1
b2
-12.55 0.159
1.67 0.050
-6 -10 -10
-8
-10 -15 -15
-12
-14 -20 -20
6MPa 8MPa
10MPa
-16 Linear Fit of Data Linear Fit of Data -25 Linear Fit of Data
-18 R2=0.95 -25 R2=0.95 R 2 =0.97
-30
0.0 0.5 1.0 1.5 2.0 2.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5
Compressive strain (102με) Compressive strain (10 με) 2
Compressive strain (102με)
(a) (b) (c)
Fig. 14. Response of fractional change in electrical resistivity to compressive strain of B04 under compressive stress amplitudes of (a) 6 MPa, (b) 8 MPa and (c) 10 MPa. (For
interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

(a) 3.0 (b) 800


2.57 2.69 704
Stress sensitivity (%/MPa)

2.48 700 652


2.5 631
600

Strain sensitivity
2.0
500
1.5 400
300
1.0
200
0.5
100
0.0 0
6 8 10 6 8 10
Compressive stress (MPa) Compressive stress (MPa)

Fig. 15. Stress and strain sensitivity of B04 under 7 times of cyclic loading with stress amplitudes of 6, 8 and 10 MPa: (a) stress sensitivity; (b) strain sensitivity. (For
interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

and NCB may lead to connecting or be easy to produce tunneling mortars with 0 vol.% and 0.39 vol.% have no piezoresistivity. As
effect. There are more conductive paths which can form due to shown in Fig. 11(c)–(d), the relationships between the fractional
the structure of CNT/NCB composite fillers (as shown in Fig. 10). change in electrical resistivity and compressive strain of B02 and
Thirdly, the change of interface electrical resistivity of CNT/NCB B03 have a good linearity. However, it can be seen in Fig. 11(e)–
composite fillers and cement mortars matrix is caused by fiber (f) that the relationships between the fractional change in electri-
pull-out and push-in [27]. It should be noted that the change of cal resistivity and compressive strain of B04 and B05 are closer to
distance of conductive filler may matter most to electrical resistiv- polynomial relation. When the content of filler additives is low, the
ity and piezoresistivity. When the content of CNT/NCB composite ionic conduction in matrix is dominant to piezoresistivity. There-
fillers is less than 0.77%, the CNT/NCB composite fillers in the fore, the relationship between fractional change in resistivity and
matrix doesn’t form conductive network (as shown in Fig. 8(a)) applied strain is linear. With increase of the filler content, the tun-
and most distances among CNT/NCB composite fillers are too far neling and field emission conductions become dominant, which
to produce tunneling effect even under compressive loading. As a results in the nonlinear relation between fractional change in resis-
result, the cement mortars with 0.39 vol.% have high electrical tivity and applied strain. It is convenient to use a relatively small
resistivity (2.5  105 X cm) and don’t present piezoresistivity. amount of particle additives so as to keep the resistivity-strain lin-
With the increase of the CNT/NCB composite fillers level to earity. The stress and strain sensitivity of cement mortars with
2.40 vol.%, the CNT/NCB composite fillers not only uniformly CNT/NCB composite fillers are calculated as follows:
dispersed in cement mortars, but also are separated by cement
Dqmax
mortars matrix while the distances between CNT/NCB composite SES ¼ ð1Þ
fillers are close (as shown in Fig. 8(d)). Therefore, the electrical r
resistivity of cement mortars with 2.40 vol.% sharply decreases to
Dqmax
117.55 X cm. In addition, the number of conductive pathways SAS ¼ ð2Þ
increases more easily by field induced tunneling when distances
e
of adjacent CNT/NCB composite fillers further decreases under where SES is stress sensitivity, Dqmax is the amplitude of the frac-
compressive loading. When the content of CNT/NCB composite fil- tional change in electrical resistivity. r is the amplitude of the mea-
lers is 3.12 vol.%, the average distance of CNT/NCB composite fillers sured compressive stress. Where SAS is strain sensitivity, e is the
becomes more closer and even some CNT/NCB composite fillers are amplitude of the measured compressive stain.
in the state of overlap (as shown in Fig. 8(e)) so that the electron Fig. 12 shows stress and strain sensitivities of B00–B05. Both
and hole move through touching conduction. Consequently, the stress and strain sensitivities of cement mortars with CNT/NCB
electrical resistivity and piezoresistivity of mortar with 3.12 vol.% composite fillers increase firstly then decrease with increasing of
are lower than that of cement mortars with 2.40 vol.%. CNT/NCB composite fillers. Among composites with different con-
The relationship between fractional change in electrical resis- tents of CNT/NCB composite fillers, B04 has the highest stress and
tivity and compressive strain are shown in Fig. 11. Fig. 11(a)–(b) strain sensitivities which are 2.69 % MP1and 704, respectively.
shows bad consistency to cyclic compressive strain, i.e. the cement The strain sensitivity of B04 is higher about 352 times than that
B. Han et al. / Composites: Part A 79 (2015) 103–115 113

(a) 25 (b) 4 25

Compressive strain (102με)


Compressive stress (MPa)
10 0.2 mm/min

electrical resistivity (%)

electrical resistivity (%)


0.2 mm/min 20 20
8 3

Fractional change in

Fractional change in
6 15 15
2
4 10 10
5 1 5
2
0 0 0 0
-2 -5 -1 -5
-4 -10 -10
-6 -2
-15 -15
-8 -20 -3 -20
-10
-25 -4 -25
0 100 200 300 400 500 600 700 800 0 100 200 300 400 500 600 700 800
Time (s) Time (s)
Compressive stress (MPa)

(c) (d) 4

Compressive strain (102με)


10 0.4 mm/min 25

electrical resistivity (%)

electrical resistivity (%)


0.4 mm/min 25
8

Fractional change in

Fractional change in
20 3 20
6 15
2 15
4 10 10
2 5 1 5
0 0 0 0
-2 -5 -5
-4 -10 -1
-10
-6 -15 -2 -15
-8 -20 -3 -20
-10 -25 -25
-4
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400
Time (s) Time (s)

(e) 25 (f) Compressive strain (102με) 4 25


Compressive stress (MPa)

10 0.6 mm/min
electrical resistivity (%)

electrical resistivity (%)


20 0.6 mm/min
8 3 20
Fractional change in

Fractional change in
6 15 15
10 2
4 10
2 5 1 5
0 0 0 0
-2 -5 -1 -5
-4 -10 -10
-2
-6 -15 -15
-8 -3 -20
-20
-10 -4 -25
-25 0 50 100 150 200 250
0 50 100 150 200 250
Time (s) Time (s)

(g) -25
-21.6% -22.1%
-20.9%
electrical resistivity (%)

-20
Fractional chenge in

-15

-10

-5

0
0.2 0.4 0.6
Loading rate (mm/min)

Fig. 16. Fractional change in electrical resistivity of B04 under 7 times of cyclic loading at loading rate of 0.2, 0.4 and 0.6 mm/min: (a) stress and fractional change in
resistivity at loading rate of 0.2 mm/min; (b) strain and fractional change in resistivity at loading rate of 0.2 mm/min; (c) stress and fractional change in resistivity at loading
rate of 0.4 mm/min; (d) strain and fractional change in resistivity at loading rate of 0.4 mm/min; (e) stress and fractional change in resistivity at loading rate of 0.6 mm/min;
(f) strain and fractional change in resistivity at loading rate of 0.6 mm/min; (g) the relationship between fractional change in resistivity and loading rate. (For interpretation of
the references to color in this figure legend, the reader is referred to the web version of this article.)

of typical strain gauge (about 2). In addition, Table 5 gives a clear fixed loading rate of 0.4 mm/min and different compressive
comparison about sensitivity among different piezoresistive stress amplitudes. The ultimate compressive stress of B04 is
cementitious composites. As can be seen, cement mortars with 44.5 MPa. Therefore, the compressive stress amplitudes of 6, 8,
CNT/NCB composite fillers in this paper possess excellent 10 MPa, which are less 1/3 of ultimate compressive stress, are
piezoresistivity. within elastic regime.
Fig. 13 shows the relationship between fractional change in
3.3.2. Effect of loading amplitude on piezoresistivity electrical resistivity and compressive stress/strain of B04 under 7
The cement mortars with 2.40 vol.% of CNT/NCB composite fil- times of cyclic loading with stress amplitudes of 6, 8 and 10 MPa.
lers (B04) present the best piezoresistivity among all the speci- It can be seen from Fig. 13(a)–(f) that the relationship between
mens. Therefore, B04 is chosen to study the piezoresistivity with change of fractional resistivity and compressive stress/strain has
114 B. Han et al. / Composites: Part A 79 (2015) 103–115

electrical resistivity (%)

electrical resistivity (%)

electrical resistivity (%)


0

Fractional change in
Fractional change in

Fractional change in
0 y=b1x+b2 x 2 0
y=b1x+b2 x 2 y=b1x+b2 x 2
Parameter Value Error
-5 Parameter Value Error -5 b1 -13.86 0.224 -5 Parameter Value Error
b1 -13.61 0.122 b2 2.26 0.099 b1 -12.15 0.175
b2 2.21 0.054 b2 1.81 0.071
-10 -10
-10
-15
-15 -15
-20
-20 0.2mm/min
Linear Fit of Data
0.4mm/min
Linear Fit of Data
-20 0.6 mm/min
Linear Fit of Data
R 2 =0.98 -25 R 2 =0.95 R 2 =0.98
-25 -25
0.0 0.5 1.0 1.5 2.0 2.5 3.0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
Compressive stress (10 2με) Compressive stress (10 2με) Compressive stress (10 2με)
(a) (b) (c)
Fig. 17. Response of fractional change in electrical resistivity to compressive strain of B04 under 7 times of cyclic compressive loading at loading rate of (a) 0.2 mm/min, (b)
0.4 mm/min and (c) 0.6 mm/min. (For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

(a) (b) 800 727 704


3.0 688
2.66 2.69 700
Stress sensitivity (%/MPa)

2.49
2.5
600

Strain sensitivity
2.0 500

1.5 400
300
1.0
200
0.5
100
0.0 0
0.2 0.4 0.6 0.2 0.4 0.6
Loading rate (mm/min) Loading rate (mm/min)

Fig. 18. Stress and strain sensitivity of B04 under 7 times of cyclic compressive loading at loading rate of 0.2, 0.4 and 0.6 mm/min: (a) stress sensitivity; (b) strain sensitivity.
(For interpretation of the references to color in this figure legend, the reader is referred to the web version of this article.)

good synchronism and repeatability. As shown in Fig. 13, under 3.3.3. Effect of loading rate on piezoresistivity
compressive loading with stress amplitude of 6 MPa, the fractional The optimal specimen B04 is taken for further investigation
change in electrical resistivity can reach the maximum 16.0% as the under 7 times of cyclic loading with stress amplitude of
strain is 246 le. Under compressive loading with stress amplitude 8 MPa and different loading rates of 0.2, 0.4 and 0.6 mm/min.
of 8 MPa, the fractional change in electrical resistivity can reach Fig. 16 shows the fractional change in electrical resistivity
the maximum 22.1% as the strain is 314 le. Under compressive at different loading rates. It can be seen from Fig. 16(a)–(f)
loading with stress amplitude of 10 MPa, the fractional change in that the B04 has good piezoresistivity at different loading
electrical resistivity can reach the maximum 25.4% as the strain rates of 0.2, 0.4 and 0.6 mm/min. The maximum fractional
is 403 le. In general, the fractional change in electrical resistivity change in electrical resistivity of B04 at loading rate of 0.2,
of B04 grows with increasing compressive stress/strain. 0.4 and 0.6 mm/min are 21.6%, 22.1% and 20.9%, respectively.
With increasing the compressive stress amplitudes, the average The loading rate increased from 0.2 to 0.4 mm/min has
distances of CNT/NCB composite fillers became smaller. Therefore, little effect on maximum fractional change in electrical
the field induced tunneling can more easily occur which can resistivity. However, the maximum fractional change in electri-
enhance the fractional change in electrical resistivity and make cal resistivity decreases by 1.2% when the loading rate is
the piezoresistivity of B04 more significant. 0.6 mm/min.
Fig. 14 shows the relationship between fractional change in The decrease of maximum fractional change in electrical resis-
electrical resistivity and compressive strain of B04 under 7 times tivity at rate of 0.6 mm/min may be caused by the following rea-
of cyclic loading with stress amplitudes of 6, 8 and 10 MPa. The son. The numbers of pull in and push out nanotubes may
fractional change in electrical resistivity of B04 increases with decrease due the increasing of loading rate, just like that the cracks
increasing compressive strain. In addition, the relationships will less at the same stress amplitude when the loading rate is
between fractional change of resistivity and the compressive strain higher.
in Fig. 14 present a good quadratic polynomial relation. However, Fig. 17 shows that the fractional change in electrical resistivity
the quadratic polynomials are different for different stress decreased with increasing of compressive strain at loading rate of
amplitudes. 0.2, 0.4 and 0.6 mm/min. In addition, the fractional change in
Fig. 15 shows the stress and strain sensitivities of B04 under 7 electrical resistivity and compressive strain all have good quadra-
times of cyclic loading with stress amplitudes of 6, 8 and 10 MPa. tic polynomial relation. It should be noted that the results of
The stress/strain sensitivities of B04 firstly increase then decrease. quadratic polynomial relation are diverse due to different loading
The stress sensitivity of B04 under 7 times of cyclic loading with rates.
stress amplitude of 6, 8 and 10 MPa is 2.57, 2.69 and 2.48% MPa1, Fig. 18 shows the stress and strain sensitivities of B04 at differ-
respectively. The strain sensitivity of B04 under 7 times of cyclic ent loading rates. It can be seen from Fig. 18(a) that stress sensitiv-
loading with stress amplitudes of 6, 8 and 10 MPa is 625, 704 ities of B04 at loading rate of 0.2, 0.4 and 0.6 mm/min are 2.66, 2.69
and 631, respectively. and 2.49% MPa1, respectively. In addition, the stress sensitivities
B. Han et al. / Composites: Part A 79 (2015) 103–115 115

at 0.2 and 0.4 mm/min are basically the same while the stress Acknowledgment
sensitivity at loading rate of 0.6 mm/min goes down. As shown
in Fig. 18(b), the strain sensitivities of cement mortars with The authors thank the funding supported from the National
2.40 vol.% at loading rate of 0.2, 0.4 and 0.6 mm/min are 727, 704 Science Foundation of China (51578110, 51178148, 51428801).
and 688, respectively. The strain sensitivity decreases with increas-
ing of loading rate. References

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