UNIT INPUT DATA Depth & no.

cores 150 0 MOMENT & SHEAR RESISTANCES

Depth of unit 150 mm Basic unit At hole 1 At hole 2
Breadth at top 1154 mm Service moment of resistance M sr (kNm) 65.4
Breadth at bottom 1197 mm Ultimate moment of resistance M ur (kNm) 103.9
Total breadth of webs 1134 mm Ult uncracked shear resistance V co (kN) 241.1
Depth of top flange 150 mm Ult cracked shear resistance V cr (kN) Varies see graph

PRESTRESS CHECK Transfer

Stress at bottom (N/mm2) 11.36 PASS
Area of concrete 175000 mm2 Stress at top (N/mm2) -2.42 PASS
Moment of inertia (10^6) 330.00 *10^6mm4
Height to centroid from bottom 75.0 mm INPUT LOADS & SPANS
Concrete compressive strength f'c 40 N/mm2 Effective span
Concrete compressive strength transfer strength 30 N/mm2 Self weight of precast unit
Concrete Young's modulus 34672 N/mm2 Self weight of screed
Concrete transfer Young's modulus 29440 N/mm2 Finishes UDL
Concrete shrinkage strain 0.0003 Services UDL
Concrete creep coefficient for long - term (28 day = 40%) 2.95 Partitions UDL
Serviceability tensile stress Class (and crack width) 3 (0.2) Imposed live load UDL
Modulus of rupture -3.80 N/mm2 Imposed live load factor for long term
Steel yield strength for strand 1840 N/mm2
Ratio of initial prestress in bottom strands of 12.5 mm dia. or 0.700 POINT LOADS Point load
Ratio of initial prestress in bottom strands of 9.3 or 10.9 mm dia. 0.700 Distance is from centre of bearing (kN)
Ratio of initial prestress in top wires 0.400 Point load 1 0.00
Young's modulus of strand 195000 N/mm2 Point load 2 0.00
Strand 1000 hour relaxation 2.0 % Point load 3 0.00
Strand transmission length coefficient 240 Point load 4 0.00
Bearing length 80 mm
Fire resistance 1.5 hour LINE LOADS PARALLEL WITH SPAN Line load Distance
Number of units side-by-side in slab field (for dynamic properties) 18 Distance is from centre of bearing (kN/m) left to start
Minimum required sound density of 0 kg/m2 Line load 1 0.00 1.000
STRAND PATTERN Row 1 Row 2 Row 3 Top Line load 2 0.00 2.000
No. of strandsin each row 7 0 0 0 Line load 3 0.00 3.000
Cover to tendons in each row (mm) 30 35 0 25 Line load 4 0.00 4.000
Diameter of tendons in each row (mm) 12.5 12.5 9.3 7.0
OUTPUT DESIGN MOMENTS & SHEAR
OUTPUT DATA FOR UNIT Basic unit At hole 1 At hole 2 Left notch Right notch Basic unit At hole 1 At hole 2
Self weight of unit (exclude infill) 4.29 Service moment M s 50.9
Section modulus at bottom (mm3) 4.40E+06 Ultimate moment M u 67.7
Section modulus at top (mm3) 4.40E+06 Ultimate shear force V u 47.6
Total area of bottom tendons (mm2) 651 Ultimate shear force V u end of notch -
Eccentricity of prestress (mm) 38.8 Ratio of design shear V u / V cr 0.38
Initial prestressing force (kN) 838.5 PASS
Total losses (%) 23.1
Final prestressing force (kN) 644.4
Decompression moment M o (kNm) 41.17 Sheet 1 of 2
PRESTRESSED CONCRETE SOLID & HOLLOW CORE FLOORING DESIGNED TO BS8110
HOLES IN UNIT DEFLECTIONS (to be corrected according to customer's data) Limit
 SECTION PROPERTIES MATERIAL PROPERTIES SPAN AND LOADS
Depth of unit 150 mm Concrete cube strength 40 N/mm2 Effective span 5.420
Breadth at top 1154 mm Concrete transfer cube strength 30 N/mm2 Self weight of precast unit plus infill in joints 3.67
Breadth at bottom 1197 mm Concrete Young's modulus 34672 N/mm2 Self weight of screed 1.38
Total breadth of webs 1134 mm Concrete transfer modulus 29440 N/mm2 Finishes UDL 1.00
Depth of top flange 150 mm Concrete shrinkage strain 0.0003 Services UDL 0.50
Depth of bottom flange 0 0.00 Concrete creep coefficient 2.95 Partitions UDL 0.00
No. of cores 0 Design tensile stress for Class 3 -3.80 N/mm2 Imposed live load UDL 5.00
Breadth of core 0 0.00 Steel yield strength for strand 1840 N/mm2 Imposed live load factor for long term deflection 0.3
Area of concrete 175000 mm2 Ratio of initial prestress 12.5 0.700
Second moment of area (10^6) 330.00 *10^6mm4 Ratio of initial prestress 9.3 strands 0.700 POINT LOADS
Height to centroid from bottom 75.0 mm Ratio of initial prestress top wires 0.40 Load (kN) Distance* (m)
Bearing length 80 mm Young's modulus of strand 195000 N/mm2 Point load 1 0.00 1.00
Fire resistance 1.5 hour Strand 1000 hour relaxation 2.0 % Point load 2 0.00 2.00
Transmission length coefficient 240 Point load 3 0.00 3.00
STRAND PATTERN ROW 1 Point load 4 0.00 4.00
No. of tendons in each row 7
Cover to tendons (mm) 30 LINE LOADS PARALLEL WITH SPAN
Diameter of tendons (mm) 12.5 Load (kN/m) Start* (m) End* (m)
Area of tendons each row (mm2) 651 Line load 1 0.00 1.00 2.00
PRETENSIONING DATA Line load 2 0.00 2.00 3.00
Lock off ratio Fpu/Fpj=0.7
Moment of inertia I (mm4)= 330 *10^6
Stand axis height(mm)= 36.3
Centeroid of section from bottom(mm)= 75.0
Eccentricity(mm)75-38.8= 38.8
Section modulus at strands Wcp(mm3)= 8.516E+06
Stress in tendons (N/mm2) 0.7*fpu= 1,288 Line load 3 0.00 3.00 4.00
Initial prestress force (kN) 0.7*fpu*n*Aps= 838.5 Line load 4 0.00 4.00 5.00
Initial force x axis height Pi(kNmm) 30,395
Mean axis height = 30,395 / 838.49 = 36.3 mm * Distances measured from the left hand end to centre of sup
Eccentricity = 75 - 36.3 = 38.8 mm 0.10
Mean initial stress in all tendons = 838,488 / 651 = 1,288.0 N/mm2
LOSSES 30.40
Immediate steel relaxation loss = 0.024
Elastic shortening after relaxtion loss = (0.976 x 8.61 x 195,000) / (1,288.0 x 29,440) = 0.0432
where initial stress in concrete at centroid of tendons = (838,488 / 175,000) + (838,488 x 38.8 / 8,516,129) = 8.61 N/mm2
Residual after initial losses R = 1 - 0.0672 = 0.9328
Page 2 of 10
TRANSFER STRESS CHECK
Transfer force after initial losses = 0.9328 x 838,488 = 782,143 N
Transfer stress at bottom = (782,143 / 175000) + (782,143 x 38.8 / 4,400,000) = 11.36 N/mm2 Allowable stress = 0.5 x 30 = 15 N/mm2 PASS
Transfer stress at top = (782,143 / 175000) - (782,143 x 38.8 / 4,400,000) = -2.42 N/mm2 Allowable stress (Class 3) = -0.45 x 30^0.5 = -2.46 N/mm2 PASS
where Z bottom = 330000000 / 75 = 4,400,000 mm3, and Z top = 330000000 / 75 = 4,400,000 mm3
Further long time losses:
Creep loss = elastic shortening x creep factor = 0.0432 x 2.95 = 0.1189
Shrinkage loss based on 300 micro strain = 0.0003 x 195000 / 1,288.0 = 0.0454

Total losses = 0.0240 + 0.0432 + 0.1189 + 0.0454 = 23.1 %

Residual loss factor after final losses Rwk = 0.7685
Final force after final losses = 0.7685 x 838,488 = 644,388 N

FINAL PRESTRESS
Prestress at bottom = (644,388 / 175000) + (644,388 x 38.8 / 4,400,000) = 9.36 N/mm2 Allowable stress = 0.33 x 40 = 13.2 N/mm2 PASS
Prestress at top = (644,388 / 175000) - (644,388 x 38.8 / 4,400,000) = -1.99 N/mm2 Allowable stress including depth factor of 1.1 (Class 3) = -3.795 N/mm2 PASS

SERVICEABILITY MOMENT OF RESISTANCE

Service moment based on top stress = (13.2 - -1.99) x 4,400,000 = 66,848,277 Nmm
Service moment based on bottom stress = (9.36 - -5.50) x 4,400,000 = 65,371,780 Nmm Stress fpb (N/mm2)
Critical service moment of resistance = 65.4 kNm Ultimate stress = 0.95 x 1840
1,748
ULTIMATE MOMENT OF RESISTANCE
Area of strands in tension zone = 651 mm2 1,398
Height to centroid of these strands = 36.3 mm Secant E = 51.47 kN/mm2
Effective depth to strands in tension zone = 113.8 mm 1,029

Constitutive equations for stress v strain:

If final strain < 0.013964, then fpb = 1,029 + 51,466 x strain 0.0030
If final strain > 0.013964, then fpb = 0.95 x 1840
X 0.005 + 0.95 x 1840 / 195000 = 0.01
Prestrain = 1,288.0 x 0.7685 / 195000 = 0.005076 E = 195 kN/mm2
Ultimate strain = 0.0030 x (113.8 - X) / X
d-X Strain
Total strain = 0.002076 + 0.341 / X Eq. 1 Stress v strain curve for strands

Page 3 of 10
Ultimate force in concrete Fc = 0.65 x 40 x 1154 x 0.9 X = 30,004X
Ultimate force in tendons Fs = fpb x 651
Then for equilibrium: X / fpb = 651 / 30,004 = 0.0217 Eq. 2 0.5333

Sub. Eq. 2 into eq. 1; strain = 0.002076 + 15.728 / fpb Eq. 3

Sub Eq. 3 into the above constitutive equation: total strain = 0.011713 < 0.013964, then fpb = 1,029 + 51,466 x 0.011713 = 1,632 N/mm2
Sub. Into Eq. 2: X = 0.0217 x 1,632 = 35.4 mm

Then final X = 35.4 mm

Depth to centroid of compression block = 15.9 mm
Lever arm = 113.8 - 15.9 = 97.8 mm 548 mm

Ultimate moment of resistance = 0.8 x 1,632 x 651 x 97.8 = 93.5 kNm 155 mm
Transmission length

ULTIMATE SHEAR CAPACITY Vco - FLEXURALLY UNCRACKED

Distance to critical point from end of unit 'x' = 80 + 75.0 = 155.0 mm
Mean diameter of all strands = (7 x 12.5 + x x x ) / (7 + + ) = 12.5 mm
Transmission length Lt = 240 x 12.5 / 5.48 = 547.7 mm
Shear plane inside transmission zone; x / Lt = 155.0 / 547.7 = 0.283

Axial prestress at centroid level fcp = 644,388 / 175000 = 3.68 N/mm2

80 75.0 45 deg. shear plane
Prestress at shear plane fcpx = 3.68 x 0.283 x (2 - 0.283) = 1.789 N/mm2

Flexurally uncracked shear capacity Vco = 0.67 x 1134 x 150 0.8 x 1.789 x 1.52 + 2.30 = 241.1 kN

ULTIMATE SHEAR CAPACITY Vcr - FLEXURALLY CRACKED

Vcr varies along the span of the unit depending on design moment Mu and shear force Vu (see table at end of report); Vcr = (1 - 0.55 R) vc bw d + Mo Vu / Mu
where R = residual loss factor = 0.7685
Concrete shear stress vc = 0.806 N/mm2
Breadth of webs bw = 1134 mm
Effective depth d = 113.8 mm
Decompression moment Mo =9.36 x 4,400,000 = 41.17 kNm
BEARING CAPACITY
Ultimate bearing stress = 16 N/mm2
Ineffective bearing allowances = 35 mm 584.0
Effective bearing width = 600 mm
Bearing capacity = 202 kN > Vu=49.9kN 155.0

SERVICEABILITY DEFLECTION
Deflection at transfer. According to factory measurements, increase theoretical camber by 50%.
Upward camber = 1.5 x 782,143 x 38.8 x 5420^2 / (8 x 29440 x 330000000) = -17.2 mm
Due to self weight = 5 x 4.29 x 5420^4 / (384 x 29440 x 330000000) = 5.0 mm
Net deflection at transfer = -12.2 mm

Deflection at installation. Creep factor at 28 days = 0.4 x 2.95 x 29440 / [0.5 x (29440 + 34672)] = 1.08
Camber = (1 + 1.08) x 782,143 x 38.8 x 5420^2 / (8 x 29440 x 330000000) = -23.9 mm
Due to self weight = (1 + 1.08) x 5.0 = 10.3 mm 80 75.0 45 deg. she
Net deflection at installation = -13.5 mm
Vu=49.9kN
Long-term deflections (calculated at midspan, )
Creep factor from 28 days to final = 2.95 - 1.08 = 1.87
Camber = -23.9 -1.87 x 644,388 x 38.8 x 5420^2 / (8 x 34672 x 330000000) = -38.8 mm
Due to visco self weight plus dead and live Load= 10.3 + 5 x 1.2 x [3.67 x 1.87 + 2.88 x (1 + 1.87) + 1.50 x (1 + 2.95)] x 5420^4 / (384 x 34672 x 330000000) = 35.1 mm

Net maximum deflection due to all loads = -4.1 mm Limiting deflection = span/250 = 21.7 mm PASS
Deflection due to imposed loads, camber and creep after installation = 5.1 mm Limiting deflection = span/350 or 20 mm = 15.5 mm PASS

Overall ratio of service moment / capacity ratio = 50.9 / 65.4 = 0.78 Overall ratio of ultimate shear / uncracked shear capacity ratio = 47.6 / 241.1 = 0.20
Overall ratio of ultimate moment / capacity ratio = 67.7 / 103.9 = 0.65 Overall maximum ratio of ultimate shear / cracked shear capacity ratio = 0.38
 DESIGN MOMENTS, SHEAR FORCES AND DEFLECTIONS, AND MOMENT AND SHEAR CAPACITY AT 50 POINTS ALONG THE SPAN
(includes holes, notches and shelf angles)

Distance Service Serv moment Ultimate Ult moment Ultimate shear Ultimate shear Deflection at Deflection at Deflection after Final
from left moment of resistance moment of resistance force Vco or Vcr transfer installation installation deflection
0.00 0.0 65.4 0.0 103.9 49.9 168.8 0.0 0.0 0.0 0.0
0.11 4.0 65.4 5.3 103.9 47.9 168.8 -1.0 -1.2 0.3 -0.8
0.22 7.8 65.4 10.4 103.9 45.9 168.8 -2.0 -2.3 0.6 -1.5
0.33 11.5 65.4 15.3 103.9 43.9 168.8 -2.9 -3.4 1.0 -2.1
0.43 15.0 65.4 19.9 103.9 42.0 168.8 -3.8 -4.4 1.3 -2.6
0.54 18.3 65.4 24.4 103.9 40.0 168.8 -4.6 -5.3 1.6 -3.0
0.65 21.5 65.4 28.6 103.9 38.0 168.8 -5.4 -6.2 1.9 -3.3
0.76 24.5 65.4 32.6 103.9 36.0 168.8 -6.1 -7.0 2.2 -3.5
0.87 27.4 65.4 36.4 103.9 34.0 168.8 -6.8 -7.8 2.5 -3.7
0.98 30.0 65.4 40.0 103.9 32.0 168.8 -7.5 -8.5 2.7 -3.9
1.08 32.6 65.4 43.3 103.9 30.0 168.8 -8.1 -9.1 3.0 -4.0
1.19 34.9 65.4 46.5 103.9 28.0 168.8 -8.6 -9.7 3.3 -4.1
1.30 37.1 65.4 49.4 103.9 26.0 168.8 -9.1 -10.3 3.5 -4.1
1.41 39.2 65.4 52.1 103.9 24.0 168.8 -9.6 -10.8 3.7 -4.1
1.52 41.0 65.4 54.6 103.9 22.0 168.8 -10.0 -11.2 3.9 -4.1
1.63 42.7 65.4 56.8 103.9 20.0 52.1 -10.4 -11.6 4.1 -4.1
1.73 44.3 65.4 58.9 103.9 18.0 50.8 -10.8 -12.0 4.3 -4.0
1.84 45.7 65.4 60.7 103.9 16.0 49.6 -11.1 -12.3 4.5 -4.0
1.95 46.9 65.4 62.4 103.9 14.0 48.5 -11.3 -12.6 4.6 -3.9
2.06 48.0 65.4 63.8 103.9 12.0 47.4 -11.6 -12.9 4.7 -3.9
2.17 48.9 65.4 65.0 103.9 10.0 46.5 -11.8 -13.1 4.8 -3.8
2.28 49.6 65.4 65.9 103.9 8.0 45.5 -11.9 -13.2 4.9 -3.8
2.38 50.2 65.4 66.7 103.9 6.0 44.6 -12.1 -13.4 5.0 -3.8
2.49 50.6 65.4 67.2 103.9 4.0 43.7 -12.2 -13.5 5.0 -3.7
2.60 50.8 65.4 67.6 103.9 2.0 42.9 -12.2 -13.5 5.1 -3.7
2.71 50.9 65.4 67.7 103.9 0.0 42.0 -12.2 -13.5 5.1 -3.7
2.82 50.8 65.4 67.6 103.9 -2.0 42.9 -12.2 -13.5 5.1 -3.7
2.93 50.6 65.4 67.2 103.9 -4.0 43.4 -12.2 -13.5 5.0 -3.7
3.04 50.2 65.4 66.7 103.9 -6.0 44.1 -12.1 -13.4 5.0 -3.8
3.14 49.6 65.4 65.9 103.9 -8.0 45.5 -11.9 -13.2 4.9 -3.8
3.25 48.9 65.4 65.0 103.9 -10.0 46.5 -11.8 -13.1 4.8 -3.8
3.36 48.0 65.4 63.8 103.9 -12.0 47.4 -11.6 -12.9 4.7 -3.9
 3.47 46.9 65.4 62.4 103.9 -14.0 48.5 -11.3 -12.6 4.6 -3.9
3.58 45.7 65.4 60.7 103.9 -16.0 49.6 -11.1 -12.3 4.5 -4.0
3.69 44.3 65.4 58.9 103.9 -18.0 50.8 -10.8 -12.0 4.3 -4.0
3.79 42.7 65.4 56.8 103.9 -20.0 52.1 -10.4 -11.6 4.1 -4.1
3.90 41.0 65.4 54.6 103.9 -22.0 168.8 -10.0 -11.2 3.9 -4.1
4.01 39.2 65.4 52.1 103.9 -24.0 168.8 -9.6 -10.8 3.7 -4.1
4.12 37.1 65.4 49.4 103.9 -26.0 168.8 -9.1 -10.3 3.5 -4.1
4.23 34.9 65.4 46.5 103.9 -28.0 168.8 -8.6 -9.7 3.3 -4.1
4.34 32.6 65.4 43.3 103.9 -30.0 168.8 -8.1 -9.1 3.0 -4.0
4.44 30.0 65.4 40.0 103.9 -32.0 168.8 -7.5 -8.5 2.7 -3.9
4.55 27.4 65.4 36.4 103.9 -34.0 168.8 -6.8 -7.8 2.5 -3.7
4.66 24.5 65.4 32.6 103.9 -36.0 168.8 -6.1 -7.0 2.2 -3.5
4.77 21.5 65.4 28.6 103.9 -38.0 168.8 -5.4 -6.2 1.9 -3.3
4.88 18.3 65.4 24.4 103.9 -40.0 168.8 -4.6 -5.3 1.6 -3.0
4.99 15.0 65.4 19.9 103.9 -42.0 168.8 -3.8 -4.4 1.3 -2.6
5.09 11.5 65.4 15.3 103.9 -43.9 168.8 -2.9 -3.4 1.0 -2.1
5.20 7.8 65.4 10.4 103.9 -45.9 168.8 -2.0 -2.3 0.6 -1.5
5.31 4.0 65.4 5.3 103.9 -47.9 168.8 -1.0 -1.2 0.3 -0.8
5.42 0.0 65.4 0.0 103.9 -49.9 168.8 0.0 0.0 0.0 0.0
Maxima = -12.2 -13.5 5.1 -4.1
Distance Service Serv moment Ultimate Ult moment Ultimate shear Ultimate shear Deflection at Deflection at Deflection after Final
from left moment of resistance moment of resistance force Vco or Vcr transfer installation installation deflection

End of document
 INSTALLATION, FINAL & LIVE LOAD DEFLECTIONS Final deflection span/250 limit
No holes or notches included At installation Deflection after install
span/350 or 20 mm limit
-20

-10

0.0 1.0 2.0 3.0 4.0 5.0 6.0

0
Deflection (mm)

10

20

30
x axis = Distance from left hand support (m)
 DESIGN SHEAR FORCE AND RESISTANCE Ultimate shear
Changes in resistances at holes and notches occur at a distance
of one centroid height from change of section Shear capacity Vco or Vcr

200
180
160
140
120
100
80
60
40
Shear force (kN)

20
0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
-20
-40
-60
-80
-100
-120
-140
-160
-180
-200
Distance from left hand support (m)
 SERVICE STRESS AND LIMITS Bottom stress Top stress

Bottom limit Top limit

24

22

20

18

16

14
Service bending stress (N/mm2)

12

10

0
0.0 1.0 2.0 3.0 4.0 5.0 6.0
-2

-4

-6
Distance from left hand support (m)
 DESIGN MOMENTS AND RESISTANCES Service moment Ultimate moment
Changes in resistances at holes and notches occur at
one transmission length from the change in section Service resistance Ultimate resistance

120

100

80
Moment (kNm)

60

40

20

0
0.0 1.0 2.0 3.0 4.0 5.0 6.0

Distance from left hand support (m)