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Service
Manual
1. Introduction
Safety Precautions
Before performing design, construction, or maintenance, thoroughly read the "Safety
Precautions" and also the "Installation Manual" and "Operation Manual" that come with this
product.
Precautions are classified as " WARNING" or " CAUTION" for the purpose of this Section.
Items that mishandling highly potentially induces serious consequences such as death or serious
injury are specially described under " WARNING". Furthermore, even items described under
" CAUTION" potentially induce serious consequences depending on circumstances. All are
important items for safety and must be followed without fail.
Pictograms
After the completion of construction or repair work, conduct test run on the equipment to check it
for any abnormalities, and also explain precautions for use of the equipment to customer.
WARNING
(1) To overhaul the equipment, gas or refrigerant oil to belch, thus
be sure to turn OFF all power resulting in injury.
supplies.
Not doing so will result in an electric (4) If a refrigerant gas leaks
shock. during work, ventilate the
To repair the equipment or check for working area.
circuits with power applied, pay utmost If the refrigerant gas comes
attention not to touch any live part. into contact with a flame,
toxic gas will be generated.
(2) If a refrigerant gas belches
during work, do not touch the (5) The electrical parts of
refrigerant gas. outdoor unit carry a high
Doing so will result in voltage.
frostbite. To repair these
parts, thoroughly
(3) To remove a welded part discharge
from the suction or discharge electricity from the
pipe of compressor, remove capacitor.
it in a well-ventilated area Not doing so will result in an electric
after thoroughly discharging shock.
a refrigerant gas.
Not doing so will cause the refrigerant
CAUTION
(6) Do not start or stop the air (10) To clean the equipment, be
conditioner using the POWER sure to set the POWER
SUPPLY switch. SUPPLY switch to "OFF" to
Doing so may result in a turn OFF all power supplies.
failure or water leakage. Not doing so may result in injury
because the internal fan rotates at
high speeds.
WARNING
(14) To repair the equipment, be (15) To install or relocate an air
sure to use parts listed in the conditioner, select a location
List of Service Parts for the capable of supporting the
applicable model and proper weight of the air conditioner.
tools. Furthermore, NEVER The insufficient strength of the
make any modification to the location or improper installation of the
equipment. air conditioner will cause the unit to
Not observing this warning will result drop, thus resulting in injury.
in an electric shock, heat generation,
or a fire.
WARNING
(16) Conduct electrical works (19) Do not cause damage to or
according to information in process the power supply cord.
the "Electrical Equipment Doing so will result in an
Technical Standards", electric shock or a fire.
"Internal Wiring Putting heavy things on,
Regulations", and Installation heating, or pulling the power
Manual, and further be sure supply cord will result in
to use dedicated circuits. damage to it.
Insufficient capacity of the (20) Do not cause anything other
power supply circuit and than the specified refrigerant
faulty electrical works will (e.g. air) to get mixed in the
result in an electric shock or refrigerant system.
a fire. Doing so will cause the refrigerant
system to have abnormally high
internal pressure, thus resulting in
(17) To make wirings between damage to the equipment or bodily
indoor and outdoor units, use injury.
specified wires to securely (21) Should the equipment have
connect them, and fix them so leakage of refrigerant gas,
that the external force of cables locate leaking points, and then
will not be transmitted to repair them without fail.
terminal connections. Subsequently, refill the
Imperfect connections or fixing will equipment with a specified
result in heat generation or a fire. quantity of refrigerant.
If no leaking points are located and
thereby repair work is to be
(18) To make wirings between discontinued, perform pump-down
indoor and outdoor units or operation, and then close the service
for power supply, form wires valve. Not doing so will result in
so that structures such as the refrigerant gas leakage.
service lid will not be lifted, The refrigerant gas itself is
and properly mount the lid. harmless, but if it comes
into contact with a flame
Improperly mounting the lid will result
from a fan heater, stove, or
in heat generation of the terminal part, stove burner, toxic gas will
an electric shock, or a fire. be generated.
CAUTION
(22) A ground leakage circuit (23) Do not install the equipment
breaker needs to be mounted. in places with the potential
for leakage of flammable gas.
Mounting no ground leakage circuit Should a flammable gas
breaker may result in an electric shock leak to accumulate
or a fire. around the equipment,
the gas may catch fire.
WARNING
(24) Check power supply terminals Not doing so will result in an
for deposition of dust or for electric shock, heat generation,
any loose terminals. or a fire.
Deposition of dust on or
imperfect connections of (26) Do not connect the power
the terminals will result in supply cord halfway or with
an electric shock or a fire. many loads of other electrical
fittings on one electric outlet.
CAUTION
(27) Check to be sure that the (30) After the completion of repair,
mounting positions and be sure to make measurement
wiring conditions of parts as of insulation resistance to
well as the connections of prove that it is not less than
soldered parts and crimpstyle 1MΩ.
terminals are all normal. Insulation failures may result in an
electric shock.
If any of these items is abnormal, an
electric shock, heat generation, or a (31) After the completion of repair,
fire may result. be sure to check the indoor
unit for drainage.
(28) If the installation base or
mounting frames are reduced Insufficient draining from the indoor
in strength due to corrosion, unit may result in the entry of water
replace them. into a room, thus wetting furniture
and household goods.
Not doing so may cause the equipment
to drop, thus resulting in injury.
Nomenclature
Outdoor unit
LR M E Q 5 A Y1
Power supply symbol
Y1: 3φ 380-415V, 50Hz
Capacity indication
5: 5HP
Refrigerant
Q: R-410A
Compressor type
E: Intermediate INJ type
Product category
L: Low temperature air conditioner
R: Outdoor unit
2. Standard Specification
2.1 Standard Specification
LRMEQ5AY1 LRMEQ6AY1
Model 1 [LRMEQ5AY1E] [LRMEQ6AY1E]
Power Supply 3 phase 50Hz 380-415V
Capacity 2 kW 12.2 14.4
Range of Suction Pressure Equivalent
°C -20~+10
Saturation Temperature
Range of Outdoor Temperature °C -15~+43
Casing Color Ivory white (5Y7.5/1) [Light camel (2.5Y6.5/1.5)]
Dimensions: (H×W×D) mm 1680×635×765
Heat Exchanger Cross fin coil
Type Hermetically sealed scroll type
Piston Displacement m3/h 10.04 13.85
Compressor Number of Revolutions r.p.m 4740 6540
Motor Output × Number of Units kW 2.3 3.2
Starting Method Direct-on-line (Inverter system)
Type Propeller fan
Motor Output kW 0.35×1
Fan
Air Flow Rate m3/min 95 102
Drive Direct drive
Connecting Liquid Pipe φ9.5 C1220T (Brazing connection)
Pipes Gas Pipe φ19.1 C1220T (Brazing connection)
Receiver Volume 5.4
Mass kg 175
High Pressure Switch, Fan Driver Overload Protector, Overcurrent Relay,
Safety Devices Inverter Overload Protector, Fusible Plug
Capacity Control % 33~100 24~100
Refrigerant Name R410A
Refrigerant
Charge Volume kg 5.2
Refrigerant Refrigerant Oil Name DAPHNE FVC68D
Oil Charge Volume L 1.7+2.5
Operating Sound 3 dBA 54 56
Standard Accessories Installation Manual, Operation Manual, Connection Pipes, Clamps
Notes:
H1 [ ] shows the anti-corrosion treatment type.
H2 Rated conditions of the refrigeration equipment :
Saturated temperature equivalent to suction pressure: -10°C
Outdoor air: 32°C, Suction SH: 10°C
H3 Measurement place: Front: 1m, Height: 1.5m
4 The minimum connection load with inside unit: 2.0kW
LRMEQ15AY1 LRMEQ20AY1
Model 1
[LRMEQ15AY1E] [LRMEQ20AY1E]
Power Supply 3 phase 50Hz 380-415V
Capacity 2 kW 32.2 37.0
Range of Suction Pressure Equivalent °C -20~+10
Saturation Temperature
Range of Outdoor Temperature °C -15~+43
Casing Color Ivory white (5Y7.5/1) [Light camel (2.5Y6.5/1.5)]
Dimensions: (H×W×D) mm 1680×1240×765
Heat Exchanger Cross fin coil
Type Hermetically sealed scroll type
Piston Displacement m3/h 30.00 35.80
Compressor Number of Revolutions r.p.m 5640, 2900 6960, 2900
Motor Output × Number of Units kW 2.8+3.6+3.6 3.4+3.6+3.6
Starting Method Direct-on-line (Inverter system)
Type Propeller fan
Motor Output kW 0.75×2
Fan
Air Flow Rate m3/min 230 240
Drive Direct drive
Connecting Liquid Pipe φ12.7 C1220T (Brazing connection)
Pipes Gas Pipe φ31.8 C1220T (Brazing connection)
Receiver Volume 12.1
Mass kg 355
High Pressure Switch, Fan Driver Overload Protector, Overcurrent Relay,
Safety Devices
Inverter Overload Protector, Fusible Plug
Capacity Control % 10~100 9~100
Refrigerant Name R410A
Refrigerant
Charge Volume kg 11.5
Refrigerant Refrigerant Oil Name DAPHNE FVC68D
Oil Charge Volume L 1.7+2.1+2.1+4.0
Operating Sound 3 dBA 62 63
Standard Accessories Installation Manual, Operation Manual, Connection Pipes, Clamps
Notes:
H1 [ ] shows the anti-corrosion treatment type.
H2 Rated conditions of the refrigeration equipment :
Saturated temperature equivalent to suction pressure: -10°C
Outdoor air: 32°C, Suction SH: 10°C
H3 Measurement place: Front: 1m, Height: 1.5m
4 The minimum connection load with inside unit: 2.0kW
LRLEQ5AY1 LRLEQ6AY1
Model 1
[LRLEQ5AY1E] [LRLEQ6AY1E]
Power Supply 3 phase 50Hz 380-415V
Capacity 2 kW 5.4 6.3
Range of Suction Pressure Equivalent °C -45~-20
Saturation Temperature
Range of Outdoor Temperature °C -15~+43
Casing Color Ivory white (5Y7.5/1) [Light camel (2.5Y6.5/1.5)]
Dimensions: (H×W×D) mm 1680×635×765
Heat Exchanger Cross fin coil
Type Hermetically sealed scroll type
Piston Displacement m3/h 10.04 13.85
Compressor Number of Revolutions r.p.m 4740 6540
Motor Output × Number of Units kW 2.3 3.2
Starting Method Direct-on-line (Inverter system)
Type Propeller fan
Motor Output kW 0.35×1
Fan
Air Flow Rate m3/min 95 102
Drive Direct drive
Connecting Liquid Pipe φ9.5 C1220T (Brazing connection)
Pipes Gas Pipe φ19.1 C1220T (Brazing connection)
Receiver Volume 5.4
Mass kg 175
High Pressure Switch, Fan Driver Overload Protector, Overcurrent Relay,
Safety Devices
Inverter Overload Protector, Fusible Plug
Capacity Control % 33~100 24~100
Refrigerant Name R410A
Refrigerant
Charge Volume kg 5.2
Refrigerant Refrigerant Oil Name DAPHNE FVC68D
Oil Charge Volume L 1.7+2.5
Operating Sound 3 dBA 54 56
Standard Accessories Installation Manual, Operation Manual, Connection Pipes, Clamps
Notes:
H1 [ ] shows the anti-corrosion treatment type.
H2 Rated conditions of the refrigeration equipment :
Saturated temperature equivalent to suction pressure: -35°C
Outdoor air: 32°C, Suction SH: 10°C
H3 Measurement place: Front: 1m, Height: 1.5m
4 The minimum connection load with inside unit: 1.6kW
20
15
10
-5
-10
-15
-45 -40 -35 -30 -25 -20 -15 5 10 30 35 40
Evaporating temperature (°C)
4D064913
35
Range for pull down
Outdoor temperature (°CDB)
30
Range for continuous operation
25
operation
20
15
10
-5
-10
-15
-20 -15 -10 -5 0 5 10 30 35 40
NOTES
∗1. “Range for continuous operation” SHOWS POSSIBLE RANGE OF CONTINUOUS OPERATION.
∗2. “Range for pull down operation” SHOWS POSSIBLE RANGE OF SHORT-TIME OPERATION.
• DO NOT SELECT THE MODEL IN THE RANGE FOR PULL DOWN OPERATION.
• TO BE MORE THAN 3°C/HOUR THAT THE TEMPERATURE OF INDOOR UNIT DROPS.
DO NOT OPEN THE DOOR AND DO NOT ENTER THE GOODS IN PULL DOWN OPERATION AS
MUCH AS.
F2U Q1RP
LRMEQ5A, 6AY1(E)
BLK
K3R
K5R
K6R
X36A
K10R
LAYOUT OF M1C, M1F
Z1C N=1 BS1 BS2 BS3 BS4 BS5 HAP
P< CONTROL, BOX
S1PH X7A X9A X10A X14A
X18A t° R1T M1F
ON DS1 DS2
X2A ON
OFF OFF S1NPL M1C
A2P
RED
GRN
WHT
BLU
BLK
1234 1234 X31A
X1M L1 L2 L3 N Y3S
X400A F4U
X3A S1NPH
BLK
BLU
F3U
RED
Z1F
WHT
X32A
X2M
C C1 W1 P1 P2 OUTER SHELL
IS CONNECTOR COLOR FOR PRINTED
X4A CIRCUIT BOARD.
T2A
N=1 F400U IS CONNECTOR COLOR FOR COMPONENT. X21A Y1E CONTROL, BOX
A9P
V1CP M
X402A CAUTION WARNING OPERATING
OUTPUT OUTPUT OUTPUT COMPONENT LEAD WIER. A9P S1S
X3A X1A X401A X403A NOTE)5 NOTE)5 NOTE)6
X2M A1P
BLK WHT BLK
RED
WHT
BLK
X22A Y2E X1A
RY1 5 X2A
A3P M
A5P
A5P X1M
X10A X1A Z2C
X2A X61A N=1 X3M
NOTE)10 K2M X1A X29A
X66A X30A
X6A X28A X1M
(FRONT)
V2R A B C
PS t° t° t° t° t°
X4A X20A
P1
K1R R31T R2T R3T R5T R6T
WHT Z4C S1S
L1R N=1 L1R
N3 BLK
R95 RED REMOTE OFF ON A3P
WHT
4 1
P2 P3 A4P
C66 C63 A4P
P1 N1 3 2
NOTE)4
X3M
R50 R59 X5A SWITCH A2P
1
X5A F1U R10 2
(BACK)
X3A X4A
X41A V1R
V1R
X2A A1P PRINTED CIRCUIT BOARD (MAIN) K3R MAGNETIC RELAY (CAUTION OUTPUT) S1NPL PRESSURE SENSOR (LOW)
X111A X1A A2P PRINTED CIRCUIT BOARD (NOISE FILTER) K5R MAGNETIC RELAY (Y3S) S1PH PRESSURE SWITCH (HIGH)
X11A
Z5C A3P PRINTED CIRCUIT BOARD (INV) K6R MAGNETIC RELAY (WARNING OUTPUT) S1S OPERATION SWITCH (REMOTE / OFF / ON)
Z3C t° N=1 5 A4P PRINTED CIRCUIT BOARD (FAN) K10R MAGNETIC RELAY (OPERATING OUTPUT) S4PH PRESSURE SWITCH (HIGH)
N=5
R1T
X1A A5P PRINTED CIRCUIT BOARD (ABC I / P) L1R REACTOR (A3P) T2A CURRENT SENSOR (A9P)
RED
WHT
BLK
X2A
U V W A9P PRINTED CIRCUIT BOARD (EARTH LEAKAGE DETECTOR) M1C MOTOR (COMPRESSOR) V1CP SAFETY DEVICES INPUT
RED
WHT
BLK
NOTES) BS1~5 PUSH BUTTON SWITCH M1F MOTOR (FAN) V1R POWER MODULE (A3P, A4P)
MS MS (MODE, SET, RETURN, TEST, RESET)
1. THIS WIRING DIAGRAM IS APPLIED 3~ 3~ PS SWITCHING POWER SUPPLY (A1P, A3P) V2R DIODE BRIDGE (A3P)
5
ONLY TO THE OUTDOOR UNIT. C1 CAPACITOR Q1RP PHASE REVERSAL DETECT CIRCUIT X1A, X2A CONNECTOR (M1F)
M1C
2. : FIELD WIRING. M1F
C63, C66 CAPACITOR (A3P) R10 RESISTOR (CURRENT SENSOR) (A4P) X1M TERMINAL STRIP (POWER SUPPLY)
3. : TERMINAL STRIP : CONNECTOR : TERMINAL : PROTECTIVE EARTH (SCREW)
DS1, DS2 DIP SWITCH (A1P) R50, R59 RESISTOR (A3P) X1M TERMINAL STRIP (OPERATION) (A5P)
4. AT THE TIME OF FACTORY SHIPMENT, SETTING OF "OFF". WHEN OPERATING, SETTING OF "ON" OR "REMOTE".
F1U FUSE (8A, DC650V) (A4P) R95 RESISTOR (CURRENT LIMITING) X2M TERMINAL STRIP
THE POINT OF CONTACT OF THE INPUT MUST USE THE ONE FOR A SLIGHT CURRENT.
F1U, F2U FUSE (T, 3.15A, 250V) (A1P) R1T THERMISTOR (AIR) (A1P) X3M TERMINAL STRIP (REMOTE SWITCH)
(FOR THE REMOTE SWITCH, USE NON-VOLTAGE CONTACT FOR MICROCURRENT (NOT MORE THAN 1mA DC12V))
5. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (TOTAL OF CAUTION OUTPUT, WARNING OUTPUT) F3U, F4U FUSE (T, 1.0A, 250V) R1T THERMISTOR (FIN) (A3P) Y1E ELECTRONIC EXPANSION VALVE (MAIN)
6. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (OPERATING OUTPUT) F400U FUSE (T, 6.3A, 250V) (A2P) R2T THERMISTOR (SUCTION) Y2E ELECTRONIC EXPANSION VALVE (GAS)
7. HOW TO USE BS1~5 AND DS1 AND DS2 SWITCH, REFER TO "SERVICE PRECAUTION" LABEL ON EL. COMPO. BOX COVER. H1P~8P R31T THERMISTOR (M1C DISCHARGE) Y3S SOLENOID VALVE (4 WAY VALVE)
8. WHEN OPERATING, DON'T SHORTCIRCUIT THE PROTECTION DEVICE (S1PH). PILOTLAMP (SERVICE MONITOR-ORANGE)
[H2P] MALFUNCTION DETECTION --- LIGHT UP R3T THERMISTOR (HEAT EXC, DEICER) Z1C~5C, Z10C NOISE FILTER (FERRITE CORE)
9. COLORS BLK: BLACK RED: RED BLU: BLUE WHT: WHITE GRN: GREEN. R5T THERMISTOR (HEAT EX, OF SUBCOOL OUTLET) Z1F NOISE FILTER (WITH SURGE ABSORBER) (A2P)
10. RY1 POINT CONTACT IS OPEN BEFORE TURNING ON POWER SUPPLY.
HAP PILOTLAMP (SERVICE MONITOR-GREEN) R6T THERMISTOR (HEAT EX, OF SUBCOOL INLET)
REFER TO TECHNICAL GUIDE FOR THE OPERATION TIMING DIAGRAM.
K1R, K3R MAGNETIC RELAY RY1 MAGNETIC RELAY (A9P)
K2M, K4M MAGNETIC CONTACTOR (M1C) S1NPH PRESSURE SENSOR (HIGH)
3D059917C
15
Standard Specification
16
POWER SUPPLY
X1M TERMINAL OF M1C, M2C
Y1: 380-415V 3N~50Hz
L1 RED A1P
L1 GRN C1 W
Z10C
L2 WHT N=4 X1A
L2 F1U
RED U
L3 BLK
L3 PS H1P H2P H3P H4P H5P H6P H7P H8P P<
BLU S4PH
N N BLU V
BLK F2U Q1RP
Standard Specification
K3R
K4R
K5R
K6R
T2A X36A
K10R
N=1 Z1C LAYOUT OF M1C, M2C, M1F
BS1 BS2 BS3 BS4 BS5 HAP
N=1 P< X14A CONTROL, BOX
S1PH X7A X8A X9A X10A M1F
DS1 DS2 X18A t° R1T
ON ON M1C
Z6C X2A
LRLEQ8A, 10A, 12AY1(E)
LRMEQ8A, 10A, 12AY1(E)
N=1 M2C
WHT
BLU
BLK
RED
GRN
OFF OFF S1NPL
A9P P< 1234 1234
X400A S2PH X31A
Y2S Y3S F4U
A2P
X3A X1A Z1F X3A S1NPH
F3U X32A
X2M OUTER SHELL
C C1 W1 P1 P2
IS CONNECTOR COLOR FOR
RY1
F400U X4A PRINTED CIRCUIT
K4M K3R X21A Y1E CONTROL. BOX
IS CONNECTOR COLOR FOR COMPONENT.
X402A 5
X2A V1CP CAUTION WARNING IS DISCRIMINATION COLOR FOR M
X401A X403A OPERATING
OUTPUT OUTPUT OUTPUT A9P S1S
NOTE) 10 NOTE)5 NOTE)5 NOTE)6
COMPONENT LEAD WIRE.
X2M A1P
RED
WHT
BLK
A1 K1R WHT BLK
BLK
RED
X26A K2M X5A X22A Y2E X1A
WHT 5 X2A
A3P M A5P
X1M A6P
A2
X10A X1A Z2C A5P
BLU WHT BLU K2M X3M
X61A N=1
K2M X23A Y3E
X66A X1A X29A
X6A X28A X30A 5
X1M M
(FRONT)
V2R A B C
PS X20A t° t° t° t° t° t°
X4A
P1
R31T R32T R2T R3T R5T R6T
K1R Z4C S1S L1R
WHT
N=1 A3P
L1R N3 BLK
REMOTE OFF ON
R95 RED A4P
WHT 4 1
P2 P3
X1A
C66 C63 A4P
T1A 3 2
P1 N1 NOTE)4 A2P
X3M
A6P SWITCH
R50 R59 X5A 1
R S T 2 (BACK)
X5A F1U R10
K2M X3A X4A
U V W A1P PRINTED CIRCUIT BOARD (MAIN) K1R MAGNETIC RELAY (K2M) S1NPL PRESSURE SENSOR (LOW)
X41A
V1R
V1R A2P PRINTED CIRCUIT BOARD (NOISE FILTER) K3R MAGNETIC RELAY (CAUTION OUTPUT) S1PH, S2PH PRESSURE SWITCH (HIGH)
Z7C X2A A3P PRINTED CIRCUIT BOARD (INV) K4R MAGNETIC RELAY (Y2S) S1S OPERATION SWITCH (REMOTE/OFF/ON)
N=5 X111A X1A
A4P PRINTED CIRCUIT BOARD (FAN) K5R MAGNETIC RELAY (Y3S) S4PH PRESSURE SWITCH (HIGH)
X11A
BLK
RED
WHT
Z5C A5P PRINTED CIRCUIT BOARD (ABC I/P) K6R MAGNETIC RELAY (WARNING OUTPUT) T1A CURRENT SENSOR (A6P)
Z3C t° N=1 5 A6P PRINTED CIRCUIT BOARD (CURRENT SENSOR) K10R MAGNETIC RELAY (OPERATING OUTPUT) T2A CURRENT SENSOR (A9P)
U V W N=5
R1T
M X1A X2A A9P PRINTED CIRCUIT BOARD (EARTH LEAKAGE DETECTOR) L1R REACTOR (A3P) V1CP SAFETY DEVICES INPUT
BLK
RED
WHT
3~ M1C, M2C MOTOR (COMPRESSOR) V1R POWER MODULE (A3P, A4P)
U V W BS1~5 PUSH BUTTON SWITCH
M2C
RED
BLK
WHT
NOTES) (MODE, SET, RETURN, TEST, RESET) M1F MOTOR (FAN) V2R DIODE BRIDGE (A3P)
MS
1. THIS WIRING DIAGRAM IS APPLIED ONLY 3~ MS C1 CAPACITOR PS SWITCHING POWER SUPPLY (A1P, A3P) X1A, X2A CONNECTOR (M1F)
3~ 5
TO THE OUTDOOR UNIT. M1C C63, C66 CAPACITOR (A3P) Q1RP PHASE REVERSAL DETECT CIRCUIT X1M TERMINAL STRIP (POWER SUPPLY)
2. : FIELD WIRING. M1F
DS1, DS2 DIP SWITCH (A1P) R10 RESISTOR (CURRENT SENSOR) (A4P, A5P) X1M TERMINAL STRIP (OPERATION) (A5P)
3. : TERMINAL STRIP : CONNECTOR : TERMINAL : PROTECTIVE EARTH (SCREW) F1U FUSE (8A, DC650V) (A4P) R50, R59 RESISTOR (A3P) X2M TERMINAL STRIP
4. AT THE TIME OF FACTORY SHIPMENT, SETTING OF "OFF". WHEN OPERATING, SETTING OF "ON" OR "REMOTE". THE F1U, F2U FUSE (T, 3.15A, 250V) (A1P) R95 RESISTOR (CURRENT LIMITING) X3M TERMINAL STRIP (REMOTE SWITCH)
POINT OF CONTACT OF THE INPUT MUST USE THE ONE FOR A SLIGHT CURRENT. (FOR THE REMOTE SWITCH, USE
F3U, F4U FUSE (T, 1.0A, 250V) R1T THERMSITOR (AIR) (A1P) Y1E ELECTRONIC EXPANSION VALVE (MAIN)
NON-VOLTAGE CONTACT FOR MICROCURRENT (NOT MORE THAN 1mA DC12V))
F400U FUSE (T, 6.3A, 250V) (A2P) R1T THERMSITOR (FIN) (A3P) Y2E ELECTRONIC EXPANSION VALVE (GAS)
5. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (TOTAL OF CAUTION OUTPUT, WARNING OUTPUT)
H1P~8P PILOTLAMP (SERVICE MONITOR-ORANGE) R2T THERMSITOR (SUCTION) Y3E ELECTRONIC EXPANSION VALVE (M1C)
6. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (OPERATING OUTPUT)
[H2]MALFUNCTION DETECTION---LIGHT UP R31T, R32T THERMSITOR (M1C, M2C DISCHARGE) Y2S SOLENOID VALVE (M2C)
7. HOW TO USE BS1~5 AND DS1 AND DS2 SWITCH, REFER TO "SERVICE PRECAUTION" LABEL ON EL. COMPO. BOX COVER.
R3T THERMSITOR (HEAT EXC, DEICER) Y3S SOLENOID VALVE (4 WAY VALVE)
8. WHEN OPERATING, DON'T SHORTCIRCUIT THE PROTECTION DEVICE (S1PH, S2PH).
9. COLORS BLK:BLACK RED:RED BLU:BLUE WHT:WHITE CRN:GREEN. HAP PILOTLAMP (SERVICE MONITOR-GREEN) R5T THERMSITOR (HEAT EX, OF SUBCOOL OUTLET) Z1C~7C, Z10C NOISE FILTER (FERRITE CORE)
10. RY1 POINT CONTACT IS OPEN BEFORE TURNING ON POWER SUPPLY. K1R, K3R MAGNETIC RELAY R6T THERMSITOR (HEAT EX, OF SUBCOOL INLET) Z1F NOISE FILTER (WITH SURGE ABSORBER) (A2P)
REFER TO TECHNICAL GUIDE FOR THE OPERATION TIMING DIAGRAM. K2M, K4M MAGNETIC CONTACTOR (M1C) RY1 MAGNETIC RELAY (A9P)
K2M MAGNETIC CONTACTOR (M2C) S1NPH PRESSURE SENSOR (HIGH)
3D059918C
C1 TERMINAL OF M1C~M3C
Y1: 380-415V 3N~50Hz GRN
Z10C A1P
X1M N=4 W
RED RED
L1 L1
WHT F1U PS U
L2 BLU
L2 H1P H2P H3P H4P H5P H6P H7P H8P P< S4PH
BLK BLK Q1RP V
L3 L3
K10R
K11R
BLU F2U X36A
K3R
K4R
K5R
K6R
X1A LAYOUT OF M1C~M3C, M1F, M2F
N N
LRLEQ15A, 20AY1(E)
WHT
BLU
BLK
GRN
RED
X3A
X400A X1A X3A S1NPH
P< X105A F3U X32A
Z1F S3PH
C C1 W1 P1 P2 X2M OUTER SHELL
X4A IS CONNECTOR COLOR FOR PRINTED
F400U CIRCUIT BOARD.
K4M X2A X21A Y1E
RED
BLK
BLK
WHT
A1 WHT BLK
Y2E X2M A1P
RED X22A
K2M X5A 5
WHT M
X1A X3A
A3P
X25A A2 X2A X4A
A5P WHT BLU A6P A5P
X10A X1A Z2C K2R BLU A7P
X1M
X61A N=1 X28A A1 X1A X23A Y3E
K2M X29A X30A K2M K3M X3M
X66A 5 M
X6A RED X1M
K3M X6A
WHT A B C
V2R t° t° t° t° t° t° t°
A2 (FRONT)
PS X4A
P1 X20A R31T R32T R33T R2T R3T R5T R6T
Z4C S1S
WHT K1R L1R
N=1
N3 BLK BLK
L1R REMOTE OFF ON A3P
X1A X1A R95 RED RED
4 1
WHT P3 A4P
T1A T1A
P2 A4P A8P
A6P A7P C66 C63 3 NOTE)4
P1 2
P1 P2 N1 N2 N1
X3M A2P A8P
R S T R S T SWITCH
X5A X51A X5A 1
R50 R59
2
K2M K3M X5A F1U R10 F1U R10 (BACK)
U V W U V W
X3A X4A X3A X4A
A1P PRINTED CIRCUIT BOARD (MAIN) K3R MAGNETIC RELAY (CAUTION OUTPUT) S1PH~3PH PRESSURE SWITCH (HIGH)
Z8C X41A V1R V1R
Z7C V1R A2P PRINTED CIRCUIT BOARD (NOISE FILTER) K4R MAGNETIC RELAY (Y2S) S4PH PRESSURE SWITCH (HIGH)
N=5 N=5
X2A X2A A3P PRINTED CIRCUIT BOARD (INV) K5R MAGNETIC RELAY (Y3S) S1S OPERATION SWITCH (REMOTE/OFF/ON)
X111A X1A X1A
A4P, A8P PRINTED CIRCUIT BOARD (FAN) K6R MAGNETIC RELAY (WARNING OUTPUT) T1A CURRENT SENSOR (A6P, A7P)
BLK
BLK
RED
RED
X11A
WHT
WHT
Z5C Z9C A5P PRINTED CIRCUIT BOARD (ABC I/P) K10R MAGNETIC RELAY (OPERATING OUTPUT) T2A CURRENT SENSOR (A9P)
U V W U V W Z3C t° N=1 N=1
5 5
N=5 A6P, A7P PRINTED CIRCUIT BOARD (CURRENT SENSOR) K11R MAGNETIC RELAY (Y5S) V1CP SAFETY DEVICES INPUT
M M R1T RED RED
BLK
RED
A9P PRINTED CIRCUIT BOARD (EARTH LEAKAGE DETECTOR) L1R REACTOR (A3P) V1R POWER MODULE (A3P, A4P, A8P)
WHT
3~ 3~ X1A X2A X3A X4A
U V W BS1~5 PUSH BUTTON SWITCH M1C~3C MOTOR (COMPRESSOR) V2R DIODE BRIDGE (A3P)
M2C M3C
RED
BLK
WHT
WHT
(MODE, SET, RETURN, TEST, RESET)
RED
BLK
WHT M1F, M2F MOTOR (FAN) X1A~4A CONNECTOR (M1F, M2F)
WHT
NOTES) MS
3~ MS RED C1 CAPACITOR PS SWITCHING POWER SUPPLY (A1P, A3P) X105A CONNECTOR (S3PH)
1. THIS WIRING DIAGRAM IS APPLIED ONLY MS
3~ 3~
TO THE OUTDOOR UNIT. M1C 5 5 C63, C66 CAPACITOR (A3P) Q1RP PHASE REVERSAL DETECT CIRCUIT X1M TERMINAL STRIP (POWER SUPPLY)
2. : FIELD WIRING. M1F DS1, DS2 DIP SWITCH (A1P) R10 RESISTOR (CURRENT SENSOR) (A4P, A8P) X1M TERMINAL STRIP (OPERATION) (A5P)
M2F
3. : TERMINAL STRIP : CONNECTOR :TERMINAL :PROTECTIVE EARTH (SCREW) F1U FUSE (8A, DC650V) (A4P, A8P) R50, R59 RESISTOR (A3P) X2M TERMINAL STRIP
4. AT THE TIME OF FACTORY SHIPMENT, SETTING OF "OFF". WHEN OPERATING, SETTING OF "ON" OR "REMOTE". F1U, F2U FUSE (T, 3.15A, 250V) (A1P) R95 RESISTOR (CURRENT LIMITING) X3M TERMINAL STRIP (REMOTE SWITCH)
THE POINT OF CONTACT OF THE INPUT MUST USE THE ONE FOR A SLIGHT CURRENT.
F3U, F4U FUSE (T, 1.0A, 250V) R1T THERMISTOR (AIR) (A1P) Y1E ELECTRONIC EXPANSION VALVE (MAIN)
(FOR THE REMOTE SWITCH, USE NON-VOLTAGE CONTACT FOR MICROCURRENT (NOT MORE THAN 1mA DC12V))
F400U FUSE (T, 6.3A, 250V) (A2P) R1T THERMISTOR (FIN) (A3P) Y2E ELECTRONIC EXPANSION VALVE (GAS)
5. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (TOTAL OF CAUTION OUTPUT, WARNING OUTPUT)
H1P~8P PILOTLAMP (SERVICE MONITOR-ORANGE) R2T THERMISTOR (SUCTION) Y3E ELECTRONIC EXPANSION VALVE (M1C)
6. BE NOTED THAT THE CAPACITY OF CONTACT IS AC220~240V, 0.5A. (OPERATING OUTPUT)
[H2P] MALFUNCTION DETECTION---LIGHT UP R31~33T THERMISTOR (M1C~3C DISCHARGE) Y2S SOLENOID VALVE (M2C)
7. HOW TO USE BS1~5, DS1 AND DS2 SWITCH, REFER TO "SERVICE PRECAUTION" LABEL ON EL. COMPO. BOX COVER.
R3T THERMISTOR (HEAT EXC, DEICER) Y3S SOLENOID VALVE (4 WAY VALVE)
8. WHEN OPERATING, DON'T SHORTCIRCUIT THE PROTECTION DEVICE (S1PH~S3PH).
9. COLORS BLK:BLACK RED:RED BLU:BLUE WHT:WHITE GRN:GREEN. HAP PILOTLAMP (SERVICE MONITOR-GREEN) R5T THERMISTOR (HEAT EX, OF SUBCOOL OUTLET) Y5S SOLENOID VALVE (M3C)
10. RY1 POINT CONTACT IS OPEN BEFORE TURNING ON POWER SUPPLY. K1R,K3R MAGNETIC RELAY R6T THERMISTOR (HEAT EX, OF SUBCOOL INLET) Z1C~10C NOISE FILTER (FERRITE CORE)
REFER TO TECHNICAL GUIDE FOR THE OPERATION TIMING DIAGRAM. K2M, K4M MAGNETIC CONTACTOR (M1C) RY1 MAGNETIC RELAY (A9P) Z1F NOISE FILTER (WITH SURGE ABSORBER) (A2P)
K2M, K3M MAGNETIC CONTACTOR (M2C, M3C) S1NPH PRESSURE SENSOR (HIGH)
K1R, K2R MAGNETIC RELAY (K2M, K3M) S1NPL PRESSURE SENSOR (LOW)
3D063035B
17
Standard Specification
Standard Specification SiENBE28-901
DOUBLE PIPE
HEAT EXCHANGER FUSIBLE
PLUG
RECEIVER
CHECK VALVE PRESSURE
REGULATING
VALVE
SERVICE PORT ELECTRONIC
EXPANSION
VALVE
FILTER
CHECK VALVE SIGHT GLASS
ELECTRONIC FAN
EXPANSION HEAT EXCHANGER
VALVE M
HPS
STOP VALVE SERVICE PORT
HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR
SENPH
CHECK VALVE
CAPILLARY FILTER
SEPARATOR
TUBE
SERVICE PORT
GAUGE PORT
OIL
HIGH PRESSURE
SWITCH HPS
LIQUID PIPE
φ9.5 C1220T
LOW PRESSURE COMPRESSOR
SENSOR INV
SENPL
GAS PIPE
φ19.1 C1220T
STOP VALVE (WITH SERVICE PORT φ7.9mm FLARE CONNECTION)
3D064606A
RECEIVER
CHECK VALVE PRESSURE
ELECTRONIC REGULATING
EXPANSION VALVE
VALVE
SERVICE PORT
PLATE TYPE HEAT
EXCHANGER
FILTER
ELECTRONIC FAN
EXPANSION HEAT EXCHANGER
VALVE M
S4PH
SERVICE PORT
STOP VALVE
HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR
S1NPH
CAPILLARYFILTER CHECK
VALVE FILTER
SEPARATOR
SEPARATOR
TUBE
SERVICE PORT
GAUGE PORT
CAPILLARY
OIL
OIL
GAS PIPE
φ25.4 C1220T
STOP VALVE (WITH SERVICE PORT φ7.9mm FLARE CONNECTION)
3D064605
LRLEQ15A, 20AY1(E)
LRMEQ15A, 20AY1(E)
RECEIVER
CHECK VALVE PRESSURE
ELECTRONIC REGULATING
EXPANSION VALVE
VALVE
SERVICE PORT
PLATE TYPE HEAT
EXCHANGER
FILTER
CHECK VALVE SIGHT GLASS
ELECTRONIC FAN
EXPANSION HEAT EXCHANGER
VALVE M
S4PH
SERVICE PORT
STOP VALVE
HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR
S1NPH
SEPARATOR
SEPARATOR
SEPARATOR
TUBE VALVE FILTER
SERVICE PORT
GAUGE PORT
CAPILLARY CAPILLARY
OIL
OIL
OIL
HIGH PRESSURE TUBE HIGH PRESSURE TUBE HIGH PRESSURE
SWITCH S1PH SWITCH S2PH SWITCH S3PH
SV SV
LIQUID PIPE
φ12.7 C1220T COMPRESSOR COMPRESSOR COMPRESSOR
ELECTRONIC INV SOLENOID CHECK STD1 SOLENOID CHECK STD2
LOW PRESSURE EXPANSION VALVE VALVE VALVE VALVE
SENSOR VALVE
S1NPL
GAS PIPE
φ31.8 C1220T
STOP VALVE (WITH SERVICE PORT φ7.9mm FLARE CONNECTION)
3D064603
LRMEQ5, 6AY1
LRLEQ5, 6AY1
RECEIVER
CHECK VALVE PRESSURE
(F) (19) REGULATING
VALVE
(16) (E) (11)
SERVICE PORT ELECTRONIC
EXPANSION (4)
VALVE
FILTER (D)
CHECK VALVE SIGHT GLASS (20)
ELECTRONIC FAN
EXPANSION (3) HEAT EXCHANGER
VALVE (2) M
(A)
FOUR WAY VALVE STOP VALVE
S4PH
(5) (13)
STOP VALVE
(14) HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR
(9) S1NPH (6)
CHECK VALVE
SERVICE PORT
(15)
(17) CAPILLARY FILTER
SEPARATOR
TUBE
SERVICE PORT
(18)
GAUGE PORT
OIL
HIGH PRESSURE
(8) SWITCH S1PH
LIQUID PIPE
φ9.5 C1220T (C)
LOW PRESSURE COMPRESSOR
SENSOR INV
S1NPL (1)
(7)
GAS PIPE (B)
φ19.1 C1220T
STOP VALVE (WITH SERVICE PORT φ7.9mm FLARE CONNECTION)
LRMEQ5, 6AY1
LRLEQ5, 6AY1
19 10
18
C R31T
2 M1F
17
6 S1NPH
12
7 S1NPL
Y3S 5
Y2E 4
13
Y1E 3
S4PH 9
14 15
16 B R2T
11 A R1T
20 F R6T
R5T E 8 S1PH
1 M1C
R3T D
RECEIVER
(23) CHECK VALVE PRESSURE
ELECTRONIC REGULATING
EXPANSION (5) VALVE
(20) VALVE
SERVICE PORT
(F) PLATE TYPE HEAT(16)
EXCHANGER (E)
FILTER
(3)
ELECTRONIC FAN
EXPANSION (4) HEAT EXCHANGER
VALVE M
(A)
(17)
S4PH
STOP VALVE (8) SERVICE PORT (19)
(18) HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR
(13) S1NPH (9)
CAPILLARYFILTER CHECK
(21) VALVE FILTER
SEPARATOR
SEPARATOR
CAPILLARY
OIL
OIL
Y3E Y2S
23 14 22 6 7
16
D R32T
C R31T
3 M1F
9 S1NPH
19 21
10 S1NPL
17
Y3S 8
S4PH 13
B R2T
Y1E 4
11 S1PH
Y2E 5
12 S2PH
20
15 A R1T
18
24 1 M1C
R6T G 2 M2C
R3T E
R5T F
LRMEQ15, 20AY1
LRLEQ15, 20AY1
No. Name Symbol Function
An inverter-driven compressor, which runs at operating frequencies in the
1 Inverter compressor (INV) M1C range of 52Hz to 232Hz.
2 Standard compressor (STD 1) M2C
A compressor, which runs with commercial power supply.
3 Standard compressor (STD 2) M3C
4 Fan motor M1F Used to operate a fan on the right for heat exchange through an air heat exchanger.
5 Fan motor M2F Used to operate a fan on the left for heat exchange through an air heat exchanger.
Electronic expansion valve
6 Y1E Not used.
(Main: EV1)
Electronic expansion valve Used to control the injection flow rate and the compressor overheat
7 Y2E
(Injection: EV2) protection.
Returns the oil to the inverter compressor and creates a gas-injection
Electronic expansion valve economizer circuit.
8 Y3E
(M1C: EV3) In addition, this controls the difference in discharge pipe temperatures
between INV compressor and STD compressor.
9 Solenoid valve Y2S Returns the oil to the M2C and creates a gas-injection economizer circuit.
10 Four way valve Y3S Not used.
11 Solenoid valve Y5S Returns the oil to the M3C and creates a gas-injection economizer circuit.
12 High pressure sensor S1NPH Used to detect high pressure.
13 Low pressure sensor S1NPL Used to detect low pressure.
14 High pressure switch (for INV) S1PH In order to prevent the increase of high pressure when a malfunction
15 High pressure switch (for STD 1) S2PH occurs, this switch activated at high pressure of 3.8MPa or more to stop the
16 High pressure switch (for STD 2) S3PH compressor operation.
17 High pressure switch S4PH Not used.
When the refrigerant of the receiver unit reaches a temperature of 70°C to
18 Fusible plug — 75°C, the fusible head of plug will melt, thus discharging the refrigerant of
high temperature and high pressure.
Opens when the pressure reaches 4.0 MPa. This prevents an excessive
19 Pressure regulating valve — pressure rise caused by the pipes being completely filled with liquid when
not in operation.
20 Plate type heat exchanger — Used to cool the liquid refrigerant from the liquid receiver.
Stop valve (Heat
21 — Used to service.
exchanger on primary side)
Stop valve (Double pipe heat
22 exchanger on secondary side) — Used to service.
23 Service port — For gas (high pressure).
24 Service port — For liquid (high pressure).
25 Service port — For gas (low pressure).
Refrigerant gas discharged from the compressor contains lubricating oil in the
compressor. If the amount of this lubricating oil is large, the oil quantity in the
compressor will become short, which may result in defective lubrication.
26 Oil separator — Furthermore, this oil stains the heat transfer surface of condenser or evaporator
and reduces the effectiveness of the heat exchanger. To avoid that, an oil
separator is installed in close proximity to the discharge pipe of the compressor,
where oil is separated and collected to return to the compressor.
Used to compensate the variations in handling of refrigerant, thus providing stable
27 Liquid receiver — operating conditions at all times. In order to repair in the refrigerant circuit, this
receiver collects the refrigerant and facilitates the repairing of the parts.
28 Sight glass — Used to test run and service.
A Thermistor (Outdoor air: Ta) R1T Used to detect the outdoor temperature and control the fan operation.
B Used to detect the suction pipe temperature of M1C~M3C compressor and
Thermistor (Suction pipe: Ti) R2T protect this compressor.
Thermistor (INV discharge Used to detect the discharge pipe temperature of M1C compressor and
C R31T
pipe: Td1) control over discharge pipe temperature of this compressor for protection.
Thermistor (STD 1 Used to detect the discharge pipe temperature of M2C compressor and
D R32T
discharge pipe: Td2) control over discharge pipe temperature of this compressor for protection.
Thermistor (STD 2 Used to detect the discharge pipe temperature of M3C compressor and
E R33T
discharge pipe: Td3) control over discharge pipe temperature of this compressor for protection.
Thermistor (Heat
F R3T Not used.
exchanger deicer: Tce)
Thermistor (Plate type heat Used to detect the gas temperature at evaporator side of double pipe heat exchanger,
G R5T
exchanger outlet: Tg) and keep the constant overheated degree of double pipe heat exchanger.
Thermistor (Plate type heat Used to detect the gas saturation temperature at evaporator side of double
H R6T
exchanger inlet: TL) pipe heat exchanger.
LRMEQ15, 20AY1
LRLEQ15, 20AY1
RECEIVER
CHECK VALVE PRESSURE
(27) (18) REGULATING
ELECTRONIC
EXPANSION (7) VALVE
(24) VALVE (19)
SERVICE PORT
(G) PLATE TYPE HEAT
EXCHANGER (20)
FILTER (F)
CHECK VALVE SIGHT GLASS (28)
ELECTRONIC FAN
EXPANSION (6) (4) HEAT EXCHANGER
VALVE M
(5)
(21)
S4PH
STOP VALVE (10) SERVICE PORT (23)
(22) HIGH PRESSURE GAUGE PORT
FILTER SWITCH
(DEFROST) HIGH PRESSURE SENSOR (12)
(17) S1NPH
SEPARATOR
SEPARATOR
TUBE
SERVICE PORT
GAUGE PORT
CAPILLARY CAPILLARY
OIL
OIL
OIL
TUBE HIGH PRESSURE TUBE HIGH PRESSURE
(14) HIGH PRESSURE
SWITCH S1PH (15) SWITCH S2PH (16) SWITCH S3PH
LIQUID PIPE (C) SV (D) SV (E)
φ12.7 C1220T COMPRESSOR COMPRESSOR COMPRESSOR
ELECTRONIC
LOW PRESSURE INV (1) SOLENOID CHECK STD1 SOLENOID CHECK STD2
(3)
EXPANSION (8) VALVE VALVE (2) VALVE VALVE
SENSOR VALVE
S1NPL
(9) (11)
(13)
GAS PIPE (B)
φ31.8 C1220T
STOP VALVE (WITH SERVICE PORT φ7.9mm FLARE CONNECTION)
LRMEQ15, 20AY1
LRLEQ15, 20AY1
E R33T
S1PH 14 D R32T
C R31T
5 4
23
13 S1NPL
25
12 S1NPH
Y3S 10
B R2T
21
S4PH 17 16 S3PH
Y2E 7
15 S2PH
19 A R1T
24
1 M1C
Y1E 6
28 2 M2C
22
R3T F
R6T H 3 M3C
R5T G
3. Field Settings
3.1 Field Setting From Outdoor Unit
The target evaporation temperature can be calculated as follows:
Tst : Target evaporation temperature
Tsd : Evaporation temperature set by dip switches
ΔTsp : Temperature correction setting by pushbuttons.
ΔTsn : Temperature correction setting during night-time operation
Tst = Tsd + ΔTsp + ΔTsn
The evaporation temperature can be set by dip switches and pushbuttons on the outdoor unit
PCB.
The dip switches can be set when the power is turned off, while the pushbuttons can be set
while the condensing unit is operating.
Note that the actual evaporation temperature may be lower than that specified, if the outdoor
temperature is too low. (This is intended to protect the compressors.)
Do not set the evaporation temperature to less than the values below. (This may damage the
compressors.)
MT series : -20°C
LT series : -45°C
DS1 DS2
ON
1 2 3 4 5 6 7 8
Dip switches 1 to 3
Tsd Tsd
DS1 DS1
LRMEQ** LRLEQ** LRMEQ** LRLEQ**
ON
ON
-10°C -35°C 0°C -25°C
OFF (0.47MPa) (0.11MPa) (0.69MPa) (0.22MPa)
OFF
1 2 3 4
1 2 3 4
Factory set
ON ON
-20°C -45°C 5°C -20°C
(0.29MPa) (0.03MPa) (0.82MPa) (0.29MPa)
OFF OFF
1 2 3 4 1 2 3 4
ON ON
-15°C -40°C 10°C
(0.37MPa) (0.07MPa) (0.98MPa)
OFF OFF
1 2 3 4 1 2 3 4
ON
-5°C -30°C
(0.56MPa) (0.16MPa)
OFF
1 2 3 4
Caution DIP switch setting after changing the main PCB to spare parts PCB
In case of repair using this part, replace the part according to the following instruction. Make the
following capacity and refrigeration / freezing settings subject to application models.
Cut the power supply of the outdoor unit once and switch it on again after setting the switch of
subject.
LED
Factory Set (the position of a switch)
EB**** DS1DS2
ON
OFF
1 2 3 4 1 2 3 4
DS1 DS2
LED
Factory Set (the position of a switch)
EB**** DS1DS2
ON
OFF
1 2 3 4 1 2 3 4
DS1 DS2
OFF
1 2 3 4 1 2 3 4
OFF
1 2 3 4 1 2 3 4
Setting mode 3
Caution Turn off the RUN switch of the outdoor unit in case of the setting.
OP : Select mode with the use of BS2
(SET) in each selection step.
Press and hold the BS1
(MODE) for a period of Setting mode 1
five seconds. Press the BS1 (MODE) once.
(Initial state)
Selection of Selection of
SET SET
setting items check items
Press the BS3 Press the BS3
(RETURN). (RETURN).
Selection of Display of contents
SET
setting contents
Press the BS3 Press the BS3
(RETURN). (RETURN).
Display of
setting contents
Press the BS3
(RETURN). Press the BS1
(MODE).
Press the BS1
(MODE).
k: ON h: OFF l: BLINK
No. H1P H2P H3P H4P H5P H6P H7P
(Immediately after power on)
1 h l k h h h h
LRM(L)EQ
H1P H2P H3P H4P H5P H6P H7P
5,6AY1 8,10,12AY1 15,20AY1
H1P H2P H3P H4P H5P H6P H7P Please give the
(Factory set) 0 k h h h h h h address of 1 or
6 AIRNET address k h h h k k h 1 k h h h h k k more when you do
the AIRNET.
~ Binary system for
63 k h k k k k k address(six digits)
Setting of external temperature of Tax1 Tay1 Tax2 Tay2 H1P H2P H3P H4P H5P H6P H7P
21 outdoor fan tap k h h k k h k 26°C
20°C
28°C
22°C
31°C
26°C
33°C k
28°C k
h
h
h
h
h
h
h
h
h
k
k
h
It uses it by setting 2-5. 27°C 29°C 32°C 34°C k h h h k h h
The number in the “No.” column represent the number of times to press the SET (BS2) button.
(*1) Standard setting High static pressure setting
Model name LRM(L)EQ6,12,20AY1 LRM(L)EQ5,8,10,15,20AY1 LRM(L)EQ6,12,15,20AY1 LRM(L)EQ5,8,10AY1
Factory set 9 9 8 8
Setting 1 8 10 7 9
Setting 2 7 8 6 7
Setting 3 6 7 5 6
Setting 4 5 6 5 5
Setting 5 5 5 5 5
5A 6A 8A 10A 12A 15A 20A H1P H2P H3P H4P H5P H6P H7P
Compressor steps (Factory set) k h h h h h h
Setting of night-time compressor Setting step: 1 Setting step: 2 k h h h h h k
10 frequency reduction
Set the start time with 2-8, set the k h h k h k h Setting step: 2
Setting step: 3
Setting step: 4
Setting step: 6
k
k
h
h
h
h
h
h
h
h
k
k
h
k
end time with 2-9. Setting step: 4 Setting step: 8 k h h h k h h
Setting step: 5 Setting step: 10 k h h h k h k
Setting step: 6 Setting step: 12 k h h h k k h
H1P H2P H3P H4P H5P H6P H7P Please give the
(Factory set) 0 k h h h h h h address of 1 or
k h h h k k h
more to when you
6 AIRNET address 1 k h h h h h k do the AIRNET.
~ Uses binary
numbers for the
63 k k k k k k k address (six digits).
A5P
Electric wire thickness 0.75 - 1.25 mm2
Wiring length Max. 100 m
A B C Minimum applied load
Contact rating 12 VDC, 1 mA or less
1 2
X3M
When used in conjunction with a remote switch, connect the wire to the terminal using a ring
connector (refer to Figure 2), or connect it to terminal C (refer to Figure 3). The terminal
connectors must be protected with insulation sleeves.
A5P A5P
A B C A B C
1 2 1 2
X3M X3M
Closed-end connector
By using the Setting Mode 2-8·9, you can change the amount of evaporation temperature shift
that is allowed during the night-time evaporation temperature correction.
The shift amount is factory set to 1°C.
Moreover, the signal from the external contact will take precedence over the setting specified in
Setting Mode 2-8·9.
1 There are 8 operating modes available. (This includes a mode in which the system is
stopped.)
2 Operating modes 5, 6 and 7 are INV compressor abnormal operation modes.
If operating mode is 4 or 7, the STD1 compressor may be defective.
If operating mode is 1, 2 or 5, the STD2 compressor may be defective.
3 The state in which all the compressors are stopped is operating mode 0.
1) Operation Mode 1
HPS1
HP
Td1
INV
LP
Tg
Tce
EV2
TL EV1
HPSL
HP
LP
HPS1 HPS2
Td1 Td2
INV STD1
Tce
EV3 SV2
Tg
TL
EV2
EV1
Ti
Ta
HPSL
HP
Tg
TL
EV2
EV1
2) Operation Mode 2
HPSL
HP
LP
HPS1 HPS2
Td1 Td2
INV STD1
Tce
EV3 SV2
Tg
TL
EV2
EV1
HP
Tg
TL
EV2
EV1
3) Operation Mode 3
HP
Tg
TL
EV2
EV1
4) Operation Mode 4
HP
Tg
TL
EV2
EV1
HP
LP
HPS1 HPS2
Td1 Td2
INV STD1
Tce
EV3 SV2
Tg
TL
EV2
EV1
HP
Tg
TL
EV2
EV1
HP
Tg
TL
EV2
EV1
HP
Tg
TL
EV2
EV1
(Input) (Output)
Outdoor unit
Thermostat ON/OFF
Electronic expansion
High pressure sensor
valve
Compressor control
Discharge pipe thermistor Solenoid valve
Electronic expansion
Brazed-plate type heat exchanger valve control
Four way valve
inlet thermistor
Overheat protection
control
56Hz
52Hz 15sec
Inverter compressor 15sec
Activation complete
Operation output
90sec
• LP>Lpm1+0.15MPa
• Outdoor temperature Ta < Tsd
& (the evaporation temperature set by the dip switches)
& or • 3 minutes after the thermostat is turned OFF.
• LP>Lpm1
&
• 3 minutes after the thermostat is turned OFF.
• The compressor standby mode before a restart is complete.
Conversion table for using the evaporation temperature (set by the dip switches) to determine
its pressure equivalent
Tsd(Lpm1) Tsd(Lpm1)
DS1 DS1
LRMEQ** LRLEQ** LRMEQ** LRLEQ**
ON ON
-10°C -35°C 0°C -25°C
OFF (0.47MPa) (0.11MPa) OFF (0.69MPa) (0.22MPa)
1 2 3 4 1 2 3 4
Factory set
ON ON
-20°C -45°C 5°C -20°C
OFF (0.29MPa) (0.03MPa) OFF (0.82MPa) (0.29MPa)
1 2 3 4 1 2 3 4
ON ON
-15°C -40°C 10°C
OFF (0.37MPa) (0.07MPa) OFF (0.98MPa)
1 2 3 4 1 2 3 4
ON
-5°C -30°C
OFF (0.56MPa) (0.16MPa)
1 2 3 4
Compressor control
• Increase or decrease the compressor frequency using the low pressure as a controlled
Normal capacity control variable, in order to achieve the optimum cooling capacity for the target evaporation
temperature (Tst). The target evaporation temperature value used will be the one set by the
dip switches. (For details, see section 2, "Field Settings").
The frequency value will be increased or decreased in steps of 1 every 30 seconds.
• If the low pressure (LP) drops below a pressure equivalent to the target evaporation
temperature (Lpm) –0.015 MPa, the compressor speed will be reduced by one step (every 30
seconds).
• If the low pressure (LP) exceeds a pressure equivalent to the target evaporation temperature
(Lpm) +0.015 MPa, the compressor speed will be increased by one step (every 30 seconds).
However, the thermostat ON/OFF operation will be performed if the load is low.
High compression ratio • If the compression ratio stays above 25 for 10 seconds or more, the compressor speed will be
avoidance control reduced. (This is intended to protect the compressor scrolls.)
Differential pressure • If the high and low pressure differential is too small, the compressor speed will be increased
inversion avoidance control according to the actual differential pressure. (This is intended to maintain lubrication.)
Oil return control by increasing • See the "Oil return control" section.
the compressor frequency
• Reduces the number of compressors being operated or the compressor speed, according to
Control using a reduced LP the actual low pressure and the speed at which the pressure is reduced.
• When stopping the STD compressor: • Values for rapidly dropping LP and the LP
required for shifting to minimum Hz
& • Operation mode is not 1, 5 or 7.
• Low pressure (LP) < Rapidly dropping LP
LRMEQ** LRLEQ**
• When reducing the INV compressor speed:
Rapidly dropping LP 0.23MPa 0.02MPa
& • Operation mode = 1 LP required for shifting
• Low pressure (LP) < LP required for shifting to minimum Hz 0.20MPa 0.02MPa
to minimum Hz
Droop control using HP • The compressor speed is lowered slightly according to the actual high pressure.
High pressure (HP) > 3.23 MPa
• Reduces the compressor speed using the actual discharge thermistor temperature.
Droop control using Td The discharge pipe temperature (Td) ≥ 115°C for 1 minute or more.
Droop control using INV • Reduces the compressor speed using the inverter actual secondary current.
Inverter secondary current setting for activating droop control: 14.7 A
compressor current
Droop control using INV • Reduces the compressor speed according to the actual inverter fin temperature.
compressor fin temperature Inverter fin temperature setting for activating droop control: 84°C
STD compressor overcurrent • If any of the following conditions is met, the INV. compressor speed will be reduced.
protection control or • The STD electrical current value>12.5 A and HP ≥ 3.28 MPa for 2 seconds.
• The STD electrical current value>12 A and HP ≥ 3.28 MPa for 5 seconds.
• If any of the following conditions is met, the STD compressor will be stopped.
• The STD current value>14.95 A for 2.1 seconds.
• The STD current value>13 A for 5 seconds.
• The STD current value>12.35 A for 20 seconds.
6 or 7 tap
5 or 6 tap
LRM(L)EQ6AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 285 315 360 450 570 800 951 1000 1020
Revolution (rpm)
Fan (Fan tap) 0 1 2 3 4 5 6 7 8
Outdoor fan (high static pressure mode) 0 285 315 360 450 570 800 951 1020
Revolution (rpm)
LRM(L)EQ8AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 350 370 400 460 530 630 680 710 760
Revolution (rpm)
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (high static pressure mode) 0 350 370 400 460 560 630 680 795 870
Revolution (rpm)
LRM(L)EQ10AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 350 370 400 460 530 630 710 760 795
Revolution (rpm)
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (high static pressure mode) 0 350 370 400 460 560 630 760 821 870
Revolution (rpm)
LRM(L)EQ12AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 350 370 400 460 560 680 795 821 850
Revolution (rpm)
Fan (Fan tap) 0 1 2 3 4 5 6 7 8
Outdoor fan (high static pressure mode) 0 350 370 400 460 560 680 795 870
Revolution (rpm)
LRM(L)EQ15AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 395 800 460 570 720 800 1050 1136 1186
Revolution (rpm) 0 0 0 395 540 690 770 1020 1106 1156
Fan (Fan tap) 0 1 2 3 4 5 6 7 8
Outdoor fan (high static pressure mode) 0 395 800 460 570 720 800 1136 1235
Revolution (rpm) 0 0 0 395 540 690 770 1106 1205
LRM(L)EQ20AY1
Fan (Fan tap) 0 1 2 3 4 5 6 7 8 9
Outdoor fan (standard mode) 0 395 800 460 570 800 930 1136 1186 1235
Revolution (rpm) 0 0 0 395 540 770 900 1106 1156 1205
Fan (Fan tap) 0 1 2 3 4 5 6 7 8
Outdoor fan (high static pressure mode) 0 395 800 460 570 800 930 1136 1235
Revolution (rpm) 0 0 0 395 540 770 900 1106 1205
(5)-2. Outdoor electrical expansion valve (Y2E(EV2)) ······ This valve will provide refrigerant gas
injection flow rate control, overheating protection, and condensation protection.
Initial valve opening: 43pls (mode 1), 55pls (modes other than mode 1)
Control flow
Outdoor EV2 condensation Every 10 seconds Outdoor EV2 Every 20 seconds Outdoor EV2 overheat
avoidance control • The discharge pipe temperature
normal control • Forecasted port temperature 1 > 110°C
protection control
thermistor value < 60°C or • Forecasted port temperature 2 > 130°C
• Intermediate superheat (SH) <8 to • Discharge pipe temperature > 90°C
12K continuously for 20 seconds Every 20 sec.
& or more.
• Discharge pipe
or • INV compressor continues to • The target discharge pipe
temperature > 80°C Discharge gas
operate for 60 seconds or more temperature is controlled to
or
• STD compressor continues to temperature control be 90°C.
operate for 90 seconds or more.
• Discharge pipe
• Min (discharge pipe SH, forecasted port temperature ≤ 80°C Intermediate • Controlled for target
SH) < 15°C intermediate SH
SH control (8 to 12°C)
(5)-3. Outdoor electronic expansion valve (Y3E(EV3)) ······ An electronic expansion valve is
installed in the intermediate injection line of the INV compressor. The valve will operate in
synch with the INV compressor, and allow the refrigeration oil to be returned to the INV
compressor(s) that are in operation. It also creates an economizer circuit by means of gas
injection. In addition, the valve will control the difference in discharge pipe temperatures
between INV and STD compressors.
Outdoor EV3 Operation of one • EV3: 480pls
control INV compressor
• Continuous operation time during oil return ≥ 40 minutes Recovering the oil by turning on/off the indoor solenoid valve
Normal capacity
control • HP<3.04MPa
• 90 seconds have passed or
or • LP>0.245MPa
• Low pressure (LP) ≥ 0.196 MPa Indoor solenoid Indoor solenoid
valve: ON • HP<3.04MPa
valve: OFF
or • LP<0.196MPa
• 30 seconds have passed.
5. Test Operation
5.1 Refrigerant Piping
[REFRIGERANT]
This System use R410A refrigerant.
The refrigerant R410A requires strict cautions for keeping the system clean, dry and tight.
Read this chapter carefully and follow these procedures correctly.
A.Clean and dry
Foreign materials (including mineral oils such as SUNISO oil or moisture) should be
prevented from getting mixed into the system.
B.Tight
Take care to keep the system tight when installing.
R410A does not contain any chlorine, does not destroy the ozone layer, and does not
reduce the earth’s protection against harmful ultraviolet radiation.
R410A can contribute slightly to the greenhouse effect if it is released.
Since R410A is a mixed refrigerant, the required additional refrigerant must be charged in its
liquid state. If the refrigerant is charged in a state of gas, its composition changes and the
system will not work properly.
Be sure to perform refrigerant replenishment. Refer to “5.4 CHECKS AFTER WORK
COMPLETION” and the label of instructions on refrigerant replenishment on the cover
surface of the control box,
[Important information regarding the refrigerant used]
This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. Do not vent
gases into the atmosphere.
Refrigerant type : R410A
GWP(1) value : 2090
(1)
GWP = global warming potential
Please fill in with indelible ink,
[DESIGN PRESSURE]
Since design pressure is 3.8MPa or 38bar (for R407C units : 3.3MPa or 33bar), the wall
thickness of pipes should be more carefully selected in accordance with the relevant local and
national regulations.
Caution All field piping must be installed by a licensed refrigeration technician and must comply with
relevant local and national regulations.
Keep the following points in mind for the reuse of existing refrigerant piping / heat
exchangers.
A malfunction may result if there is deficiency.
Do not use the existing piping in the following cases. Perform new piping instead.
• The piping is different in size.
• The strength of the piping is insufficient.
• The compressor of the condensing unit previously used caused a malfunction.
An adverse influence of residual substances, such as the oxidation of refrigerant oil and the
generation of scale, is considered.
• If the indoor unit or outdoor unit is disconnected from the piping for a long time.
The intrusion of water and dust into the piping is considered.
• The copper pipe is corroded.
• The refrigerant of the condensing unit previously used was other than R410A (e.g., R404A /
R507 or R407C).
The contamination of the refrigerant with heterogeneity is considered.
If there are welded connections midway on the local piping, make gas leakage checks on the
welded connections.
Be sure to insulate the connection piping.
The liquid and gas pipe temperatures are as follows:
Liquid pipe arrival minimum temperature: 0°C
Gas pipe arrival minimum temperature:
–26°C (Refrigeration Series)
–46°C (Freezer Series)
In the case of thickness insufficiency, add additional insulation material or renew the existing
insulation material.
Renew the insulation material if the insulation material is degraded.
Keep the following points in mind for the reuse of existing heat exchangers
Units with insufficient design pressure (since this product is an R410A unit) require a lower-
stage design pressure of 2.5 MPa [25 bars].
Units for which the path to the heat exchanger has been routed so that the flow of refrigerant
is from bottom to top
Units with copper tubing or fan corrosion
Units that may be contaminated with foreign matter such as rubbish or other dirt
Max. branch piping length (actual length) b + c + d ≤ 30m (d is d1 or d2 whichever is longer) Liquid piping
A B C D2
Gas piping
Max. difference in unit below outdoor unit H ≤ 35m (Note)
height between indoor H F E D1
and outdoor units unit above outdoor unit H ≤ 10m
Caution Do not open the shutoff valve until the steps specified in “5.3.3 Checking of device and
installation conditions” is completed.
Do not leave the shutoff valve opened without turning the power on, otherwise refrigerant
may be condensed in the compressor and the insulation of the main power supply circuit
may be degraded.
Be sure to use an exclusive tool to handle the shutoff valve. The shutoff valve is not of back
sheet type. Excessive force imposed may break the valve.
Use a charge hose when using the service port.
Make sure that there is no refrigerant gas leakage after the valve cover and cap are securely
tightened.
¢Tightening torque²
Check with the following table the sizes of shutoff valves incorporated by each model and the
tightening torque values of the respective shutoff valves.
Shutoff valve sizes
5A type 6A type 8A type 10A type 12A type 15A type 20A type
Liquid side φ9.5 φ12.7
shutoff valve
Gas side φ19.1 φ25.4 φ31.8
shutoff valve
Service port
Valve cover
Hexagon hole
Sealing part
Shaft
Hexagon wrench:
φ31.8 26.5~29.4 44.1~53.9
10mm
¢Opening method²
1. Remove the valve cover and turn the shaft anticlockwise with a hexagon wrench.
2. Turn the shaft until the shaft stops.
3. Tighten the valve cover securely. Refer to the above table for the tightening torque
according to the size.
¢Closing method²
1. Remove the valve cover and turn the shaft clockwise with a hexagon wrench.
2. Tighten the shaft until the shaft comes in contact with the sealing part of the valve.
3. Tighten the valve cover securely. Refer to the above table for the tightening torque
according to the size.
Shutoff valve
Part of mounting the
Sealing part valve cover.
Not apply a screw lock agent
A-arrow view
A
Use a T-joint for the gas refrigerant branch and connect from the top of the main piping.
T-joint
Main piping
Branch piping
T-joint Make the piping
slant downward
Main piping
Make the piping
Branch piping slant downward
Make the piping Outdoor unit side
slant downward
Make sure that the horizontal portion of the gas piping slants downward to the outdoor unit
(see the illustration above).
If the outdoor unit is located above, make a trap on the gas pipe at 5 m intervals from
outdoor unit. This will ensure the smooth returning of oil in the piping slanting upward.
Clamp (1)
Terminal block Crip style terminal Wire: narrow
Wire: thick
Resin hook
Point for attention regarding quality of the public electric power supply
This equipment complies with respectively:
EN/IEC61000-3-11(1) provided that the system impedance Zsys is less than or equal to Zmax
and
EN/IEC61000-3-12(2) provided that the short-circuit power Ssc is greater than or equal to the
minimum Ssc value
at the interface point between the user’s supply and the public system. It is the responsibility of
the installer or user of the equipment to ensure. by consultation with the distribution network
operator if necessary, that the equipment is connected only to a supply with respectively:
C C1 W1 P1 P2
Secure remote
operating switch
wiring to the resin
X3M 1 2
block using a clamp
(field supply).
Caution For Remote switch, use non-voltage contact for microcurrent (not more than 1mA, 12VDC)
If the remote operating switch will be used to start and stop the unit, set the operating switch
to “REMOTE”.
Label
Shutoff valve
Gas side shutoff valve service port
Pressure-reducing valve
Liquid side
Charge
shutoff valve
hose
(with siphon)
R410A Valve
Outdoor unit
Tank
Nitrogen
To indoor
unit
Meter Vacuum pump
Used for refrigerant
replenishment Note: Field pipings
Caution Conduct an airtight test and vacuum drying precisely through the service ports of both liquid
and gas shutoff valves.
Use charge hoses (provided with a pushing rod each) when using the service ports.
Liquid side
shutoff valve
Gas side
shutoff valve Coking, etc.
Indoor/Outdoor
interunit piping
Insulation material
Piping lead-out
hole lid Block
Liquid side piping
Open a knock
hole at
Gas side piping
Note: After knocking out the holes, we recommend you remove burrs in the knock holes and paint
the edges and areas around the edges using the repair paint.
Securely close the control box lid before turning power on.
Before turning power on, check through the inspection hole (on the left-hand side) of the
control box lid that the RUN switch is set to OFF.
If the RUN switch is set to ON, the fan may rotate.
Check the LED indicators on the PCB (A1P) of the outdoor unit through the inspection hole
(on the right-hand side) of the control box lid after the outdoor unit is turned on (see the
illustration).
(The compressor will not operate for approximately 2 minutes after the outdoor unit is turned
on.
H2P blinks for the first five seconds when the power supply is turned on. If the equipment is
normal, H2P will be turned off in five seconds. H2P lights for abnormality.)
Inspection hole (right-hand side)
(upper right-hand side of control box)
Inspection
hole cover
Inspection hole Inspection hole
(left-hand side) (right-hand side)
RUN switch
(factory set: OFF)
Control box
REMOTE OFF ON
Warning Use protective gear (e.g., protective gloves and glasses) at the time of refrigerant filling.
Pay attention to the rotation of the fan whenever the front panel is opened while working.
The fan can rotate continuously for a while after the outdoor unit stops operating.
Caution Refer to the Operation Method of Shutoff Valves for the control method of the shutoff
valves.
Never charge liquid refrigerant directly from a gas line. Liquid compression may
cause the compressor to fail.
1. The refrigerant must be noted for this product. Calculate the amount of additional refrigerant
charge according to the label for the calculation of the amount of additional refrigerant
charge.
2. Take the following procedure for additional refrigerant charge.
Refer to “5.3.1 Airtight Test/Vacuum Drying” for the connection of the refrigerant cylinder.
(1) Turn on the indoor unit and control panel.
Do not turn on the outdoor unit.
(2) Charge additional refrigerant from the service port of the shutoff valve on the liquid side.
(3) If the calculated amount of refrigerant cannot be filled, take the following steps to operate the
system and continue additional refrigerant charge.
a. Open the gas shutoff valve all the way and adjust the opening of the liquid shutoff valve
(*1).
b. [Warning/Electric Shock Warning]
Turn on the outdoor unit.
c. [Warning/Electric Shock Warning]
Turn on the RUN switch of the outdoor unit and replenish refrigerant while the outdoor
unit is in operation.
d. Turn off the RUN switch of the outdoor unit after the specified amount of refrigerant is
replenished.
e. [Caution]
Fully open the shutoff valves on the gas and liquid sides promptly. Otherwise, a piping
explosion may result from liquid sealing.
Control box
Label of instructions on
additional refrigerant charge
*1 The cylinder’s internal pressure will drop when there is little refrigerant remaining in the
cylinder, making it impossible to charge the unit, even if the liquid shutoff valve opening is
adjusted. In this situation, replace the cylinder with one that has more refrigerant remaining.
Additionally, if the piping length is long, additional charging while the liquid shutoff valve is
fully closed may lead to activation of the protection system, causing the unit to stop
operation.
1. After the work is completed, apply a screw lock agent (for flare nuts) to the screws of the
shutoff valves and service ports.
2. After the additional refrigerant charge is completed, fill out the item “total amount of
additional refrigerant charge” on the label of instructions on additional refrigerant charge of
the outdoor unit with the actual amount of additional refrigerant charge.
Refer to the illustration of the label pasting position for instructions on additional refrigerant
charge (see the illustration on the above).
Other cylinders
Stand the cylinder upside down and fill the
refrigerant.
(Pay attention so that the cylinder will not topple
down.)
Caution Fully open the shutoff valves on the liquid and gas sides after the additional
refrigerant charge is finished.
The compressor will malfunction if the system is operated with the shutoff valves closed.
Apply a screw lock agent to the screws of the valve cover mounting parts and service
ports.
(Otherwise, dew condensation water will intrude and freeze inside and cause cap
deformation or damage, which may result in refrigerant gas leakage or compressor
malfunctions.)
Error diagnosis
If the system cannot operate normal at the time of test run (i.e., the H2P indicator is lit),
check with malfunction code on the system with the pushbutton switches on the PCB of the
outdoor unit, and take the following steps.
Make checks on other malfunction codes and pushbutton switches by referring to the
provided Technical Guide.
LED indication
Installation
(BS3 switch pressed once) (BS2 switch pressed once) Remedy
failure
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
l k h h h l l The shutoff Fully open the
l h k h h l l or valves were left shutoff valves.
l k h h l h h closed.
The passage of Remove obstacles that
l h k h l l l l k h h l h h air is blocked. block the passage of air.
Reverse-phase wiring Exchange two wires out of
l h k l h h l l k h h h h l of power supply the three power supply wires.
l h k l h h l l k h h h l h
Make a voltage
Voltage drop drop check.
l h k h l l l l k h l h h l
l h k h l l l l k h l l h h
Open L2 phase Verify power
l h k h l h h l k h h h l l supply wiring
connections.
Normal monitor (HAP) LED off. Open L1 phase
h OFF k ON l BLINK
*1
Set the operating switch to the “OFF” position to reset the power supply and then return the
switch to the “ON” position to restart the unit. If the problem persists, refer to the Service
Manual.
Caution Do not disconnect the power supply for 1 minute after setting the operating switch to “ON”.
Electric leak detection is performed for several seconds after the operating switch is set to
“ON” and each compressor starts operating, so disconnecting the power supply during that
time will result in a false detection.
6. Troubleshooting
6.1 Checking Points at Servicing
Symptoms and check points
Symptoms Check points Countermeasure and check details
Temperature Is the outdoor unit running? Check the operation switch, signal line
inside the R1·R2 and malfunction display.
showcase is at Is the sight glass liquid-sealed (in Charge refrigerant.
abnormal level. cooling)?
Is the showcase's fan running? Check the disconnection, and
malfunction. (in the showcase)
Is the showcase's solenoid valve Rectify the solenoid valve.
operating properly?
Is the showcase's thermostatic Check the state of mounting the body
expansion valve operating properly? and feeler bulb.
(No broken capillaries?)
Is the defrost operation conducted Actuate the forced defrosting. Check the
properly? (No excessive frosting?) defrosting cycle and the disconnection
in the heater.
Is the outdoor unit heat exchanger Clean the heat exchanger.
blocked with dust or the like?
Is the air curtain blocked at the air outlet Remove the obstacles.
or inlet of showcase?
Equipment does Check to be sure the malfunction code Countermeasure to the malfunction
not run. on the remote controller. code.
Check to be sure the malfunction LED Countermeasure to the malfunction LED
display on the outdoor unit PCB. display.
(Procedures)
1. Set the main circuit breaker of the outdoor unit to ON.
Restarting operation will make automatic judgement
on the insulation conditions of parts concerned
"Normal judgement":
again.
→ The operation will be
↓
continued.
"Malfunction judgement":
The main circuit breaker will be set to OFF again.
Precautions:
The timing to turn OFF the circuit breaker varies with faulty parts.
If the INV compressor has a failure in insulation, the circuit breaker will be immediately
activated. However, if the STD compressor has a failure in insulation, it may take time
to activate the circuit breaker due to loads applied.
3. Contact our service department for details about the setting procedures for the
AIRNET and service checker, and the precautions for use.
3-1. When using the AIRNET:
Specify the outdoor unit AirNet address settings (Setting Mode 2-06).
Specify the virtual indoor unit address settings (Setting Mode 2-16).
(The settings described above are necessary even if you are not using the AIRNET,
but are using an ST controller.)
(Contact our service department when connecting a system to a VRV or other
systems.)
Note: Be sure to stop the system operation (compressors) before running a test of the AIRNET or
using a service checker.
2) In Setting Modes 1-14 and on, it is possible to use the LED to check the error and retry
details, using the same steps as previously described (see the next page).
BS1 BS2 BS3 BS4 BS5
LED display
Remote Page
(Pressing the BS3 switch once) (Pressing the BS2 switch once) controller Malfunction contents
display referred
H1P H2P H3P H4P H5P H6P H7P H1P H2P H3P H4P H5P H6P H7P
STD Compressor Motor Overcurrent/
h h h h E0
Lock
P.84
SP_No. SP number
Ver. Version of software (Used for updating the software for PCB)
The comparison between HP_code and the model on the RAM Monitor
Hp_code screen is as follows.
1:5AY1, 2:6AY1, 3:8AY1, 4:10AY1, 5:12AY1, 6:15AY1, 7:20AY1
[Main]
Operation_SW OPERATION switch bits (OFF/ON:0/1)
unit_driving No need for checking because it is not used.
[Mode]
Mode Present mode of operation
Next_mode The following mode of operation
Before_mode The previous mode of operation
Mode_complete Driving mode completion bits (OFF/ON:0/1)
Start_complete Start driving completion bits (OFF/ON:0/1)
[Sensor]
Mark of Mark of electric
Mark on paragraph of wiring diagram Meaning
RAM Monitor trouble repair chart
Ta Ta R1T Ambient temperature thermistor
Td1 Td1 R31T Discharge temperature thermistor (INV Comp)
Td2 Td2 R32T Discharge temperature thermistor (STD1)
Td3 Td3 R33T Discharge temperature thermistor (STD2)
Ti Ti R2T Suction temperature thermistor
Tce Tce R3T Outdoor heat exchanger outlet thermistor
Tg1 Tg R5T Subcool heat exchanger outlet thermistor
TL TL R6T Subcool heat exchanger inlet thermistor
HP HP S1NPH High pressure sensor
LP LP S1NPL Low pressure sensor
CT1 — A6P Current sensor (STD1)
CT2 — A7P Current sensor (STD2)
Liquid side condensation pressure equivalent
Tcl — — saturation temperature (calculation value)
Gas side condensation pressure equivalent
Tcg — — saturation temperature (calculation value)
Gas side evaporation pressure equivalent
Teg — — saturation temperature (calculation value)
[Actuator]
Mark of Mark of electric
Mark on paragraph of wiring diagram Meaning
RAM Monitor trouble repair chart
52ci INV M1C INV compressor driven bits(OFF/ON:0/1)
52C1_[X5A] STD1 M2C STD1 compressor driven bits(OFF/ON:0/1)
52C2_[X6A] STD2 M3C STD2 compressor driven bits (OFF/ON:0/1)
20S1_[X9A] 4 WAY VALVE Y3S Solenoid valve (4 way valve ) bits (OFF/ON:0/1)
SV2_[X8A] SV2 Y2S Solenoid valve (STD1) bits(OFF/ON:0/1)
SV3_[X15A] SV3 Y5S Solenoid valve(STD2) bits (OFF/ON:0/1)
EV1 EV1 Y1E Electric expansion valve(main) pulse(0~480)
Electric expansion valve(Economizer)
EV2 EV2 Y2E pulse(0~480)
EV3 EV3 Y3E Electric expansion valve(INV) pulse(0~480)
Ftc — — INV step
INV_Hz — — INV Hz
Fansp — — Fan step
Fan1 — M1F Fan rotation
Fan2 — M2F Fan rotation
Total compressor Hz(STD is calculated as
TotalHz — — 166Hz)
OPERATING Operating output(For liquid solenoid valve
R1 — OUTPUT control of showcase) bits (OFF/ON:0/1)
[Data]
Mark on RAM Monitor Meaning (Calculation value from sensor)
SH Suction super heat
TdSH1 Discharge super heat(INV)
TdSH2 Discharge super heat(STD1)
TdSH3 Discharge super heat(STD1)
Target evaporation temperature equivalent pressure
Lpm (Lpm is saturation temperature equivalent pressure of Tst.
Tst=f(Lpm)=Tsd+ΔTsp+ΔTsn=f(Lpm1)+f(ΔTm)+ΔTsn
Target evaporation temperature equivalent pressure
Lpm1 (Lpm1 is saturation temperature equivalent pressure of Tsd.)
ΔTm_ho ΔTm is an equivalent saturation pressure value of ΔTsp.
[Amp/Fin]
Mark on RAM Monitor Meaning
Inv_1_Amp The first inverter current
Inv_2_Amp The second inverter current
Fin_Temp Temperature of INV fin
Fan1_1_Amp The first fan1 current
Fan1_2_Amp The second fan1 current
Fan2_1_Amp The first fan2 current
Fan2_2_Amp The second fan2 current
[Irregular stop]
Mark on RAM Monitor Meaning
Irregular stop Irregular stop bits (Normality/abnormality:0/1)
Inv_Abnomal_fixation Inverter compressor abnormality and fixation bits(Normality/abnormality:0/1)
STD1_Abnomal_fixation STD1 compressor abnormality and fixation bits(Normality/abnormality:0/1)
STD2_Abnomal_fixation STD2 compressor abnormality and fixation bits(Normality/abnormality:0/1)
FAN1_Abnomal_fixation FAN1 compressor abnormality and fixation bits(Normality/abnormality:0/1)
FAN2_Abnomal_fixation FAN2 compressor abnormality and fixation bits(Normality/abnormality:0/1)
[Retry]
Mark on RAM Monitor Error code Meaning
Frequency of retrying of Abnormal Discharge
F0 F3 Temperature(system)
Frequency of retrying of Abnormal Discharge
F1 F3 Temperature(INV)
Frequency of retrying of Abnormal Discharge
F2 F3 Temperature(STD1)
Frequency of retrying of Abnormal Discharge
F3 F3 Temperature(STD2)
F4 E3 Frequency of retrying of Actuation of High Pressure Sensor
F5 E4 Frequency of retrying of Actuation of High Pressure Sensor
F6 E6 Frequency of retrying of Actuation of High HPSL
Frequency of retrying of STD1 Compressor Motor
F7 E0 Overcurrent/Lock
Frequency of retrying of STD2 Compressor Motor
F8 E0 Overcurrent/Lock
F9 E5 Frequency of retrying of Inverter Compressor Motor Lock
F10 L9 Frequency of retrying of Faulty INV Compressor Startup
F11 L8 Frequency of retrying of Inverter Compressor Overload
Frequency of retrying of Inverter Compressor instantaneous
F12 L5 Overcurrent
F13 U2 Frequency of retrying of Abnormal Power Supply Voltage
Frequency of retrying of Malfunction of Inverter Radiating Fin
F14 L4 Temperature Rise
F17 P1 Frequency of retrying of Power Supply Voltage Imbalance
F21 E7 Frequency of retrying of Malfunction of Outdoor Unit Fan1 Motor
F22 H7 Frequency of retrying of Abnormal Outdoor Unit Fan1 Motor Signal
F24 E7 Frequency of retrying of Malfunction of Outdoor Unit Fan2 Motor
F25 H7 Frequency of retrying of Abnormal Outdoor Unit Fan2 Motor Signal
[Abnormal_code]
Mark on RAM Monitor Meaning
Abnormal_code It depends on the table below
[State]
Mark on RAM Monitor Meaning
State1 Normal when 5 or 9 is display
State2 Normal when 17 is display
Applicable LRMEQ8~20AY1
Models LRLEQ8~20AY1
Malfunction Malfunction is decided when the detected current value exceeds 14.95A for 2 seconds.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Is the stop valve open? Open the stop valve.
YES
Is above wiring NO
Correct wiring.
correct?
YES
Is current sensor NO
Replace the corresponding
correct? ∗1 current sensor
(A6P or A7P).
YES
Retry
Replace the outdoor unit
PCB (A1P).
Replace the compressor.
Note: ∗1 One of the possible factors may be chattering due to rough MgS contact.
∗2 Abnormal case
The current sensor value is 0 during STD compressor operation.
The current sensor value is more than 14.95A during STD compressor stop.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
More than 10 NO
seconds passed Reset the power with the
since power-on operation switch set to OFF.
Earth leakage (breaker ON/
YES OFF): E2
No defective NO
insulation on Replace the defective parts.
compressor Earth leakage (leakage
detector PCB): E2
YES
No defective NO
insulation on entire Replace the defective parts.
product Earth leakage (leakage
detector PCB): E2
YES
High pressure NO
switch is properly Correct connection.
connected.
YES
Leakage detector NO
PCB fuse is not Replace the leakage
blown. detector PCB.
YES
Leakage detector NO
PCB is energized. Replace the leakage
detector PCB.
YES
High pressure NO
switch is energized Replace the high pressure
at both ends. switch.
YES
It is likely that earth leakage
occurred due to temporary
liquid return or refrigerant
slugging.
Earth leakage is possible in
the event of power failure
during operation or
prolonged power shutoff.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of The protection device circuit checks continuity in the high pressure switch.
Malfunction
Detection
Malfunction Error is generated when the HPS activation count reaches the number specific to the operation
Decision mode.
Conditions (Reference) Operating pressure of high pressure switch
Operating pressure: 3.8MPa
Reset pressure: 2.85MPa
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
(1)Mount a pressure gauge on the high pressure
service port.
(2)Reset the operation with power breaker or
operation switch and then restart the operation.
YES
Service Checker
Connect the service checker to compare the “high pressure” value and the
actual measurement value by pressure sensor (Refer to ∗1) by using the
service checker.
+5V
Connector for high
pressure sensor (Red)
(4) Red
Make measurement of DC
voltage between these wires.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Abnormality is detected by the pressure value with the low pressure sensor.
Malfunction
Detection
Malfunction Error is generated when the low pressure is dropped under compressor operation.
Decision Low pressure <0.00MPa
Conditions Detected within 3 hours after power-on
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the stop NO
Open the stop valve.
valve open?
YES
Are the
characteristics of NO
the low pressure Replace the low pressure sensor.
sensor normal?
(See ∗1.)
YES
Service Checker
Connect the service checker to compare the “low pressure”
value and the actual measurement value by pressure
sensor (Refer to ∗1) by using the service checker.
∗1:Make a comparison between the voltage of the pressure sensor and that read by the
pressure gauge.
∗2:Make measurement of voltage of the pressure sensor.
+5V
Connector for low pressure sensor
(Blue)
(4) Red
(1)
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Inverter PCB takes the position signal from UVW line connected between the inverter and
Malfunction compressor, and the malfunction is detected when any abnormality is observed in the phase-
Detection current waveform.
Malfunction This malfunction will be output when the inverter compressor motor does not start up even in
Decision forced startup mode.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
Replace the INV compressor.
∗1: Pressure difference between high pressure and low pressure before starting.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of While the fan motor is in operation, detect the malfunction related to the fan motor according to
Malfunction revolutions detected with the hall sensor IC.
Detection
Malfunction The fan revolutions are kept at less than a certain value for a period of not less than 6
Decision seconds when the fan motor meets rotating conditions.
Conditions The revolutions detection connector is disconnected.
When the malfunction occurs 4 times, an alarm will be output. When it occurs 5 times, the
system will go down.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
BLK
WHT
WHT
RED
BLK
RED
BLK
WHT
WHT WHT
MS RED
MS MS
3~ 5 3~ 5 3~ 5
M1F M1F M2F
Troubleshooting
No continuity of YES
fuse (FIU) on the Replace fan inverter PCB.
fan inverter PCB.
NO
NO
NO
NO
NO
NO
Replace the fan motor 2.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of To be detected based on continuity existence of coil of electronic expansion valve (Y1E)
Malfunction
Detection
Malfunction No current is detected in the common (COM [+]) when power supply is ON.
Decision
Conditions
Supposed Disconnection of connectors for electronic expansion valve (Y1E, Y2E, Y3E)
Causes Defect of electronic expansion valve coil
Defect of outdoor unit main PCB (A1P)
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Return to normal? External factor other than
malfunction (for example, noise
NO etc.).
YES
YES
Replace outdoor unit PCB (A1P).
∗ Make measurement of resistance between the connector pins, and then make sure the resistance
falls in the range of 40 to 50Ω.
(Orange) 1
(Red) 2
Measuring points Judgment criteria
(Yellow) 3 1-6
2-6
(Black) 4 40~50Ω
3-6
5 4-6
COM[+] (Gray) 6
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Abnormality is detected according to the temperature detected by the discharge pipe
Malfunction temperature sensor.
Detection
Malfunction When the discharge pipe temperature rises to an abnormally high level.
Decision Discharge pipe temp. >120°C continuously for 70 sec. or more
Conditions or Discharge pipe temp. >125°C continuously for 30 sec. or more
Discharge pipe temp. >130°C
Discharge pipe temp. >110°C
EV2 · pls≥450 pls
&
EV3 · pls≥450 pls
continuously for 60 sec.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the refrigerant NO
Recover the refrigerant.
amount proper? Conduct vacuum drying, and then
charge a proper amount of
YES refrigerant.
Check the
refrigerant piping NO
Rectify the clogging.
line for clogging.
YES
Check if discharge
pipe thermistor NO Replace the discharge pipe
property is normal. thermistor.
(∗1)
YES
Service Checker
Connect the service checker to compare the
temperature of discharge pipe by using service
checker with actual measurement value of discharge
pipe thermistor (Refer to ∗1).
Check if temperature of
discharge pipe by using service NO
checker is the same with actual Replace the main PCB (A1P).
measurement value of discharge
pipe thermistor.
YES
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the values detected by pressure sensors and temperature sensors
Malfunction (thermistors).
Detection
Malfunction Three or more out of the pressure sensors and the temperature sensors (thermistors) causes a
Decision "Sensor malfunction", respectively.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the resistance NO
Properly connect it.
normal? (*1)
YES
NO
Is the resistance Replace the relevant sensor.
normal?
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Detect continuity in the high pressure switch in the protective device circuit.
Malfunction
Detection
Malfunction While the compressor stops running, there is no continuity in the high pressure switch.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Is there continuity in NO
the high pressure Replace the high pressure switch
switch? having no continuity in it.
* Normal resistance:
YES Not more than 10Ω
Is there continuity in NO
Replace the lead wire.
the lead wire?
YES
Replace the outdoor PCB.
*1 The table below shows the connector numbers of the high pressure switch.
Model Relevant PCB Electric symbol Connector No.
LRMEQ5, 6AY1
LRLEQ5, 6AY1 A1P S1PH X2A
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Replace the inverter PCB.
z For fan motor 1: replace the inverter
PCB (A4P).
z For fan motor 2: replace the inverter
PCB (A8P).
Connector for
signal wires (X2A)
X2A
5 Gray GND
2 Blue V
1 Yellow U
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the temperatures detected by the outdoor air thermistor.
Malfunction
Detection
Malfunction While in operation, the thermistor causes a broken wire or a short circuit in it.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the resistance NO
Properly connect it.
normal?
YES
Is the resistance NO
Replace the thermistor.
normal? (*1)
YES
Replace the outdoor unit
PCB (control PCB).
*1. For "temperature and resistance characteristics of thermistor", refer to the table shown below.
Resistance Resistance
Temp.(°C) Temp.(°C)
(kΩ) (kΩ)
0 65.8 30 16.1
2 59.4 32 14.8
4 53.7 34 13.6
6 48.6 36 12.5
8 44.0 38 11.5
10 40.0 40 10.6
12 36.3 42 9.8
14 33.0 44 9.1
16 30.1 46 8.4
18 27.4 48 7.7
20 25.0 50 7.2
22 22.9 52 6.7
24 20.9 54 6.2
26 19.1 56 5.7
28 17.5 58 5.3
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the current value detected by current sensor.
Malfunction
Detection
Malfunction When the current value detected by current sensor becomes 5A or lower, or 40A or more during
Decision STD compressor operation.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
Applicable YES
compressor coil wire Replace the compressor.
is broken.
NO
Is the current NO
sensor mounted on Mount the current sensor correctly,
the T-phase wire? and operate the unit again.
YES
Replace the current sensor.
Retry
Replace the outdoor unit PCB.
(V3071)
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Malfunction While in operation, any of the thermistors causes a broken wire or a short circuit in it.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO Is the malfunction
code "J3"
displayed?
YES
NO
Is the resistance Properly connect it.
normal?
YES
Is the resistance NO
Replace the thermistor.
normal? (*2)
YES
Replace the outdoor unit main PCB.
*2. For "temperature and resistance characteristics of thermistor", refer to information on P.138.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the pressure detected by the high pressure sensor.
Malfunction
Detection
Malfunction When the high pressure sensor is short circuit or open circuit.
Decision (Not less than 4.3MPa, or 0.01MPa and below)
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
YES
YES
YES
Replace the main PCB.
∗1: Voltage measurement point
(4) Red
(2)
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Malfunction When the low pressure sensor is short circuit or open circuit.
Decision (Not less than 1.8MPa, or -0.1MPa and below)
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
NO
1.Set the low pressure gauge.
2.Connect a RAM monitor.
YES
YES
Reset the operation, and then
restart the outdoor unit.
YES
Replace the main PCB.
(V2808)
(4) Red
(S1NPL)
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the current values while waveform is outputted prior to the
Malfunction startup of compressor.
Detection Malfunction is detected from the values detected by the current sensor in synchronized
operation at startup.
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Malfunction When the temperature of the inverter radiation fin increases above 93°C.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the resistance of NO
the thermistor Replace the thermistor.
normal?
YES
Connect and disconnect the
radiation fin thermistor connector
(X111A) to properly connect it.
NO
Continue the operation.
z The radiation fin temperature
can have risen due to field
factors. In this case, check for
the following:
• Whether the radiation fin gets
(Reference) Reset temperatures stained.
• LRMEQ5~20AY1, LRLEQ5~20AY1 • Whether air flow is interrupted
Not more than 79°C for a period of one minute (due to dust or foreign matters)
or the fan propeller gets
damaged.
• Whether the outdoor air
temperature is too high.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the currents flowing in the power transistor.
Malfunction
Detection
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the stop NO
valve open? Open the stop valve.
YES
Is the
compressor lead NO
Replace the compressor lead wire.
wire normal?
YES
YES
Power OFF
The insulation
resistance of the YES
compressor is Replace the INV compressor.
not more than
100kΩ
NO
There is a
broken wire in YES
Replace the INV compressor.
the compressor
coil.
NO
Check4 (P.133) NO
Is the power Replace the inverter PCB (A3P).
transistor
normal?
YES
When restarting, NO
Continue the operation.
the fault recurs.
Factors such as instantaneous
YES power failure are supposed.
When restarting, NO
Continue the operation.
the fault recurs.
YES
Replace the INV compressor.
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Method of Malfunction is detected from the currents flowing in the power transistor.
Malfunction
Detection
Malfunction Currents on the secondary side of the inverter come to the following values.
Decision (1) Not less than 19A for a period of consecutive 5 seconds
Conditions (2) Not less than 16.1A for a period of consecutive 260 seconds
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the stop NO
valve open? Open the stop valve.
YES
Is the
compressor lead NO
Replace the compressor lead wire.
wire normal?
YES
Power OFF
The insulation
resistance of the YES
Replace the INV compressor.
compressor is
not more than
100kΩ
NO
There is a
broken wire in YES
Replace the INV compressor.
the compressor
coil.
NO
Check4 (P.133) NO
Is the power Replace the inverter PCB (A3P).
transistor
normal?
YES
The malfunction NO
Continue the operation.
"L8" recurs.
YES
Is a difference between
high pressure and low NO
Faulty pressure equalization in the
pressure prior to refrigerant circuit
restarting not more
than 0.2MPa?
YES
Check for compressor
Applicable LRMEQ5~20AY1
Models LRLEQ5~20AY1
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is a proper amount NO
of refrigerant Charge a proper amount of
charged? refrigerant.
YES
Is the stop NO
Open the stop valve.
valve open?
YES
Refrigerant is
slugging. (No power YES
is applied for a period Eliminate the slugging of
of not less than 6 refrigerant.
hours.)
NO
Is the insulation
resistance of compressor NO
Eliminate the slugging of
maintained at not less refrigerant.
than 100kΩ?
YES
NO
Rectify, apply power, and then
restart operation.
Recheck for the compressor and
Refrigerant is the refrigerant circuit.
slugging. (No power NO
is applied for a period Eliminate the slugging of
of not less than 6 refrigerant.
hours.)
YES
Is the insulation
resistance of compressor NO
Replace the INV compressor.
maintained at not less
than 100kΩ?
YES
There is a
broken wire in YES
Replace the INV compressor.
the compressor.
NO
Check4 (P.133) NO
Is the power Replace the compressor INV PCB
transistor (A3P).
normal?
YES
Recheck the compressor and
refrigerant system.
6.6.22 “LC” Malfunction of Transmission (between Inverter PCB and Main PCB)
Remote LC
Controller
Display
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Method of Check the communication state between the inverter PCB and the control PCB by micro-
Malfunction computer.
Detection
Supposed Faulty connection between the inverter PCB and the main PCB
Causes Faulty main PCB (transmission part)
Faulty inverter PCB
Faulty noise filter
External factors (e.g. noises)
Faulty INV compressor
Faulty fan motor
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Is the connector
connecting between
each control PCB and NO
Properly connect the connector.
each inverter PCB
securely connected?
(See *1)
YES
The insulation
resistance of the INV YES
compressor is not more Replace the INV compressor.
than 100kΩ.
NO
The insulation
resistance of the fan YES
Replace the fan motor.
motor is not more
than 1MΩ.
NO
YES
YES
NO
Continue the operation.
Factors such as instantaneous
power failure are supposed.
*1. Connect and disconnect the connector to make sure it is securely connected.
*2. List of types of inverter PCB
Applicable model Type
LRMEQ5~20AY1
PC0509-2(A)
LRLEQ5~20AY1
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Method of Malfunction is detected from the voltage imbalance from the PCB.
Malfunction
Detection
Malfunction The power supply voltage causes an imbalance of not less than approx.14V?
Decision Continue operation without deciding the malfunction.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Imbalance in
supplied voltage is YES YES
Open phase? Open phase
in excess of 14 V Normalize field cause.
(Y1). ∗1
NO NO
Fix power supply voltage
imbalance.
Part or wiring defect
After turning the power supply
Is the voltage OFF, check and repair the main
imbalance applied to YES
circuit wiring or parts.
the inverter in excess (1) Loose or disconnected
of 14 V (Y1)? ∗2 wiring between power
supply and inverter
(2) K2 contact disposition,
NO <When voltage monitoring is possible:> fusion or contact is poor.
(3) Loose or disconnected
noise filter
Using a device capable of
constant recording of power
supply voltage record power
supply voltage between 3 ∗1. Measure voltage at the X1M power supply
phases (L1 ~ L2, L2 ~ L3, terminal block.
L3~L1) for about one ∗2. Measure voltage at terminals RED, BLACK
continuous week. and WHITE wires of the diode module inside
the inverter while the compressor is running.
No abnormalities are
observed in the power Power supply voltage imbalance
supply, but the imbalance measure
in voltage recurs.
Replace the inverter PCB.
Explanation for users ∗In accordance with "notification of inspection results" accompanying spare parts.
Give the user a copy of "notification of inspection results" and leave Be sure to explain to the user that
it up to him to improve the imbalance. there is a "power supply imbalance"
for which DAIKIN is not responsible.
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Method of While the compressor stops running, detect the resistance of the radiation fin thermistor.
Malfunction
Detection
Malfunction The thermistor resistance comes to a value equivalent to an open or a short circuit.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Make measurement of
resistance of the radiation fin
thermistor.
Is the resistance of NO
the thermistor Replace the inverter PCB.
normal? (See*1)
YES
The insulation
resistance of the INV YES
Replace the INV compressor.
compressor is not more
than 100kΩ.
NO
The insulation
resistance of the fan YES
Replace the fan motor.
motor is not more than
1MΩ.
NO
NO
Continue the operation.
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Method of Make judgement by detecting the state of every phase in the reverse phase detection circuit.
Malfunction
Detection
Malfunction The power supply voltage has a reverse phase or the phase T is open.
Decision
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
The phase T is
open at the power YES
supply terminal Rectify the open phase.
block (X1M) of the Need to check for a field power
outdoor unit. supply unit.
NO
NO
Replace the outdoor unit main
PCB.
Applicable LRMEQ5~20PY1
Models LRLEQ5~20PY1
Method of Malfunction is detected from the voltage of the main circuit capacitor in the inverter.
Malfunction
Detection
Malfunction When the voltage aforementioned is not less than 780V or not more than 320V, or when the
Decision current-limiting voltage does not reach 200V or more or exceeds 740V.
Conditions
Troubleshooting
Be sure to turn off power switch before connect or disconnect connector,
Caution or parts damage may be occurred.
Closed stop valve ←Check to be sure that the stop valve is open.
Partly rise High piping Bended or crushed pipe ←Visual check
in pressure resistance
Clogged piping due ←Check for any temp. difference before and
to foreign matters after filter or branch piping.
[In cooling] Faulty outdoor Faulty valve coil ←Is the coil resistance and the insulation normal?
If the indoor unit unit electronic (See [Check 10])
electronic expansion expansion valve Faulty valve body
valve is throttled: Abnormal if a temp. difference
Rise in high between inlet and outlet is over 10°C.
Faulty high pressure sensor ←Are the voltage characteristics normal?
pressure Faulty
control
Faulty outdoor unit main PCB ←Is the pressure value on the Service
Faulty high Checker matched to the measurement of sensor?
pressure control Faulty indoor unit Faulty valve coil ←Is the coil resistance and the insulation normal?
electronic (See [Check 10])
expansion valve Faulty valve body
Faulty outdoor unit main PCB ←Is the pressure value on the Service
Checker matched to the measurement of sensor?
Suction air Suction air Short circuit ←Is the suction temp. not more than 43°C?
temperature of temperature
the condenser of the outdoor High ambient temp. ←Is the outdoor temp. not more than 43°C?
too high unit too high
High air Dirty filter ←Does the air filter get clogged?
duct
resistance
Obstacles ←Is there any obstacle in the air duct?
Refrigerant
overcharged ←See [Check 6].
(∗1) Faulty low pressure sensor ←Are the voltage characteristics normal?
Faulty
compressor
Faulty low capacity Faulty outdoor unit main PCB ←Is the pressure value on the Service Checker
pressure control matched to the measurement of sensor?
control ←Are the voltage characteristics normal?
Faulty low pressure sensor
Faulty low
pressure
Faulty outdoor unit main PCB ←Is the pressure value on the Service Checker
(∗2) protection
control matched to the measurement of sensor?
[In cooling]
If the indoor unit
Low pressure electronic expansion Faulty indoor
is too low. unit electronic Faulty valve coil ←Is the coil resistance and the insulation normal?
valve is excessively
(Evaporating throttled: expansion valve
temp. is low) (See ∗3) Faulty valve body
Suction air ←Does the suction air temps. fall in the "continuous
Short circuit operation range of inside temperature"?
temperature
Suction air of the indoor
temperature of Low ambient temp. ←Does the inside temps. fall in the
unit too low "continuous operation range"?
the evaporator
too low
Faulty indoor unit suction air thermistor ←Is the connector properly connected?
Are the thermistor resistance characteristics
normal?
Abnormal piping length ←Does the piping length fall in the permissible
range?
High piping ←Visual check
resistance Bended or crushed pipe
Clogged piping due to ←Check for any temp. difference before and after
foreign matters
filter or branch piping.
Stop valve closed ←Check to be sure that the stop valve is open.
Low
refrigerant ←See [Check 6].
circulation Refrigerant shortage
rate
Moisture choke ←Remove moisture by vacuum drying.
∗1. For the compressor capacity control in cooling, refer to information in "Compressor Control".
∗2. "Low pressure protection control" includes low pressure drooping control.
∗3. The indoor unit electronic expansion valve exerts "superheated degree control" in cooling.
∗4. The outdoor unit electronic expansion valve (EV1) exerts "superheated degree control of outdoor unit heat exchanger" in defrosting.
Faulty four-
way valve Four-way valve cut off halfway ←Are the temperatures of pipes
operation connected to the four-way
valve normal?
Overheat due to
damage shaft
Overheat of
compressor Overheat due to faulty
compressor
Faulty indoor Faulty valve coil ←Is the coil resistance and
unit electronic the insulation normal?
[In cooling] expansion valve Faulty valve body
If the indoor unit
electronic expansion Faulty indoor unit gas ←Is the connector properly
valve is excessively pipe thermistor connected?
throttled: Are the thermistor resistance
(See ∗2) characteristics normal?
Faulty control
Faulty indoor unit liquid ←Is the connector properly
pipe thermistor connected?
Faulty
superheated Are the thermistor resistance
degree Faulty outdoor unit main characteristics normal?
control PCB
Faulty outdoor Faulty valve coil ←Is the coil resistance and
unit electronic the insulation normal?
expansion valve Faulty valve body
[In defrosting]
If the outdoor unit Faulty low pressure
electronic expansion sensor ←Are the voltage characteristics normal?
valve is excessively ←Is the connector properly connected?
throttled: Faulty control Faulty suction pipe
thermistor Are the thermistor resistance
(See ∗3) characteristics normal?
Faulty outdoor unit main
PCB ←Is the pressure value on the Service
Checker matched to the
measurement of sensor?
Refrigerant gas
shortage ←See [Check 6].
High piping
resistance (Including moisture choke) ←Remove moisture by vacuum drying.
Closed stop valve ←Check to be sure that the stop valve is open.
∗1. For subcool electronic expansion valve control, refer to information in "Electronic expansion valve control".
∗2. The indoor unit electronic expansion valve exerts "superheated degree control" in cooling.
∗3. The outdoor unit electronic expansion valve (EV1) exerts "superheated degree control" in defrosting.
∗4. Guideline for superheated degree by which a malfunction is judged as overheat operation
(1) Suction gas superheated degree: Not less than 10°C / (2) Discharge gas superheated degree: Not less than 45°C; provided,
however, that superheated degrees immediately after startup or for drooping control are excluded.
(The values aforementioned are just a guideline. Even if the values fall within the range shown above, these values may be normal
depending on other conditions.)
Inverter PCB
J1
J2
J3
N3 U V W
P1 P3
Electronic circuit
P1 P2 P3
DM IGBT
X10A K2
L1 J1
J2
L2
L3
J3
N3
U V W
X11A
According to the checking aforementioned, it is probed that the malfunction results from the
faulty inverter. The following section describes supposed causes of the faulty inverter.
z Faulty compressor (ground leakage)
z Faulty fan motor (ground leakage)
z Entry of conductive foreign particles
z Abnormal voltage (e.g. overvoltage, surge (thunder), or unbalanced voltage)
In order to replace the faulty inverter, be sure to check for the points aforementioned.
Faulty indoor Faulty valve coil ←Is the coil resistance and the
unit electronic insulation normal?
[In cooling] expansion valve Faulty valve body
If the indoor unit
electronic Faulty indoor unit gas ←Is the connector properly
expansion pipe thermistor connected?
valve excessively Are the thermistor resistance
opens: (See ∗1) Faulty characteristics normal?
control Faulty indoor unit ←Is the connector properly
Faulty liquid pipe thermistor connected?
superheated Are the thermistor resistance
degree control Faulty outdoor unit characteristics normal?
main PCB
Faulty outdoor Faulty valve coil ←Is the coil resistance and the
unit electronic insulation normal?
expansion valve Faulty valve body
Wet [In defrosting] Faulty low pressure
operation sensor ←Are the voltage characteristics normal?
If the outdoor unit Is the connector properly connected?
electronic Faulty Faulty suction pipe ←Are the thermistor resistance
expansion valve control thermistor characteristics normal?
excessively
opens: (See ∗2)
Faulty outdoor unit ←Is the pressure value on the
main PCB Service Checker matched to the
measurement of sensor?
∗1. The indoor unit electronic expansion valve exerts "superheated degree control" in cooling.
∗2. The outdoor unit electronic expansion valve (EV1) exerts "superheated degree control" in defrosting.
∗3. Guideline for superheated degree by which a malfunction is judged as wet operation
(1) Suction gas superheated degree: Less than 3°C / (2) Discharge gas superheated degree: Less than 15°C; provided,
however, that superheated degrees immediately after startup or for drooping control are excluded.
(The values aforementioned are just a guideline. Even if the values fall within the range shown above, these values may be normal
depending on other conditions.)
Operating
frequency
(Degree of overcharge)
Proper amount Further overcharge
High
pressure
High pressure increases
due to compressor
(Low pressure is maintained capcity decreasing.
at a certain level.)
Low
pressure Low pressure rises with increasing
opening degree of the indoor unit
electronic expansion valve, and the
operating frequency slightly increases If the operating frequency reaches
due to the capacity control. the lowest level, low pressure
Operating cannot be maintained.
frequency
To maintain low pressure, operating
frequency increases on the capacity control.
L1 Faulty Inverter PCB No output is produced. Faulty heavy current part of inverter
Inverter getting caught in liquid or
Faulty INV Compressor The compressor motor fails to start faulty compressor
L9 Startup up. Excessive oil or refrigerant
Faulty inverter PCB
The compressor is in locked state
E5 Inverter Compressor Lock (does not rotate). Faulty compressor
Protection device, etc.
Pressure detected
PH, PL
(kg/cm2) MPa
51.0 5.0
45.9 4.5
40.8 4.0
35.7 3.5
30.6 3.0
25.5 2.5
20.4 2.0
15.3 1.5
10.2 1.0
5.1 0.5
-5.1 -0.5
-0.5 0 0.5 1 1.5 2 2.5 3 3.5 4
VDC
Output voltage (VH, VL)
kg
kg
3 /kg
/ kg
/kg
11
/kg
/kg
/kg
3
3
3
Troubleshooting
01 01 0°
00 01 0.001 2m 17 180 0 C
0.0 0.0
m
0.0
m 3/
m 3/
0. 0.00 15 160 0
1m
9m
5 m3
0
14 0°
95
0 C
07 m 3
1
00
008
075
00
0.0
008
12 30
0 .0
0.0
0.0
0.00
110 0 m3 /kg
0.0
0 .0 0
10.0 100°
C
0.005
90
80
3 /kg
70 0.01 m
5.0 60
50°C
3
40 0.02 m /kg
30
2.0
20
Characteristics of Refrigerant R-410A
10 3
0.05 m /kg
1.0 0°C
-10 3 g
0.1 m /k
0.5 -20
3 g
-30 0.2 m /k
0.2 -40
3
-50°C
Pressure MPa
0.5 m /kg
0.1
-60
1 m3 /kg
0.05
-70
3
2 m /kg
-80
0.02
.0
Characteristics of Refrigerant and Psychrometric Chart
0.2
0.6
0.1
0.5
0.3
0.4
0.8
0.9
0.7
1.0
x= 0
3
k)
5 m /kg
k)
-100°C
0.01 -90
/(kg •
8
9
3
2.0kJ
2.
0.5kJ/(kg • k)
2 .7
2.
2.4
2.2
2.6
0.6
2.1
2.3
2.5
0.7
0.8
0.9
1.2
1.3
1.4
1.8
1.0kJ/(kg •
1.1
1.5
1.6
1.7
1.9
10 m /kg
0.005
50 100 150 200 250 300 350 400 450 500 550 600 650
Enthalpy kJ\kg
6.7 Maintenance
1. Procedure for Removal of Parts from Refrigerant System
As the results of checking a malfunction, if the malfunction results from part(s) used in the
refrigerant system, remove the part(s) referring to the procedure for refrigerant recovery
shown below.
Location of malfunction Procedure for maintenance
Outdoor unit compressors (M1C, M2C and M3C)
Solenoid valves (for STD1 and STD2)
1 INV electronic expansion valve Refer to Maintenance 1.
Four way valve
High pressure switches
Main electronic expansion valve
2 Refer to Maintenance 2.
Injection electronic expansion valve
Secondary equipment, such as a showcase
3 Refer to Maintenance 3.
Dryer
High pressure sensor A check valve allows it to be
4 removed and replaced without any
Low pressure sensor refrigerant recovery.
∗ If liquid refrigerant was recovered, add refrigeration oil according to the following criteria.
Refrigeration oil brand: Idemitsu DAPHNE FVC68D
Amount to be added: Volume of recovered refrigerant (kg) x 0.05 liter
(Example: If the volume of the refrigerant recovered is 24kg, 24 x 0.05 = 1.2 liter of oil that
should be added.)
Fill port: Liquid stop valve service port
For details about adding oil, see the section that describes the refrigeration oil
procedure.
HPSL
D
HPS1
A
HP
a Td1
b
INV
LP
Tg
Tce
C
B
EV2
TL EV1
c
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: A, D and then B.
4. Recover the refrigerant in the compressor through service ports a, b and maintenance
valves A and B. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing the compressor, check whether the dryer is WET or DRY using the
moisture indicator. If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port b, and the maintenance valve A and B.
(If the oil needs to be added, charge it through the service port a.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
HPSL
HP
a LP A
D
HPS1 HPS2 b
Td1 Td2
INV STD1
Tce
EV3 SV2
C Tg
c TL
EV2
EV1
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: A, D and then B.
4. Recover the refrigerant in the compressor through service ports a, b and maintenance
valves A and B. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing the compressor, check whether the dryer is WET or DRY using the
moisture indicator. If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port b, and the maintenance valve a and B.
(If the oil needs to be added, charge it through the service port A.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
A Ta
HPSL b
a
LP
D
HP
HPS1 HPS2 HPS3
TL
c
EV2
EV1
Tg
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: A, D and then B.
4. Recover the refrigerant in the compressor through service ports a, b and maintenance
valves A and B. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing the compressor, check whether the dryer is WET or DRY using the
moisture indicator. If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port b, and the maintenance valve a and B.
(If the oil needs to be added, charge it through the service port A.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
HPSL
D
HPS1
A
HP
a
Td1
b
INV
LP
Tg
Tce
C
B
EV2
c TL EV1
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: C and D.
4. Recover the refrigerant in the compressor through service ports c, b. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing parts, check whether the dryer is WET or DRY using the moisture indicator.
If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port c and b.
(Then charge the refrigerant according to the quantity as that recovered. And then continue
vacuuming.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
HPSL
HP
a LP A
D
HPS1 HPS2 b
Td1 Td2
INV STD1
EV3 SV2 Tce
C Tg
c TL
EV2
EV1
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: C and D.
4. Recover the refrigerant in the compressor through service ports c, b. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing parts, check whether the dryer is WET or DRY using the moisture indicator.
If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port c and b.
(Then charge the refrigerant according to the quantity as that recovered. And then continue
vacuuming.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
A Ta
HPSL b
a
D LP
HP
HPS1 HPS2 HPS3
Tg
C
TL
c
EV2
EV1
Tg
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
1. Turn off the operation switch for the outdoor unit. After the outdoor unit has stopped, turn off
the power supply for the outdoor unit.
2. Remove the control box.
3. Close the stop valves in the order: C and D.
4. Recover the refrigerant in the compressor through service ports c, b. ( shaped region.)
Repair or replace the applicable parts.
∗ After replacing parts, check whether the dryer is WET or DRY using the moisture indicator.
If it is WET, replace the dryer.
5. Conduct air tight checks.
6. Conduct vacuuming through the service port c and b.
(Then charge the refrigerant according to the quantity as that recovered. And then continue
vacuuming.)
7. Turn on the power supply for the outdoor unit. Then turn on the operation switch for the
outdoor unit.
(If a remote controller switch is used, enable the remote setting.)
8. Charge the refrigerant by the same quantity as that recovered.
HPSL
D
HPS1
A
HP
a
Td1
b
INV
LP
Tg
Tce
C
B
EV2
c TL EV1
A: Discharge line maintenance valve B: Injection line maintenance valve C: Liquid stop valve
D: Gas stop valve a, b, c: Service ports
Flow of refrigerant
• Route the path to the indoor unit heat exchanger so that the flow or refrigerant is from top to
bottom.
Evaporator inlet
Evaporator outlet
• Wlhen installing a number of indoor units, be sure to install them at the same level.
Difference in height between indoor units to be 5m or less.
• Use either off-cycle defrosting or electric heater defrosting as the defrostingltype.
Hot-gas defrosting models cannot be used.
Request for the indication of additional refrigerant charging amount and installation date
Cause
*Be sure to fill the blanks, which are needed for after-sale services.
Please calculate the amount of additional refrigerant charging as following method.
(1)By piping length of system
Appendix (Supplementary Information)
Please calculate from the total length of the liquid pipes. Calculate the total piping length of each size as follows.
Total length of Total length of Total length of Charging amount
φ15.9 liquid pipes + φ12.7 liquid pipes – φ9.5 liquid pipes – by piping length
up to 0.1 times only.
Please calculate from the capacity of the connected showcase as below tables. (A)
Amount of refrigerant *Note) Capacity of Capacity of Charging amount Total additional
Capacity of showcase 1. Case of showcase the showcase blower coil by connecting charging amount
Showcase Blower
(*Note.) condition of capacity kW kW showcase
MT LT coil + – kg
(evaporating
Amount of Amount of (2) kg
less than 5kW 1.1kg 1.4kg 0.6kg temperature)
refrigerant refrigerant (B)
MT (Medium
From 5kW to less than 10kW 2.3kg 3.2kg 1.2kg kg kg
temperature): Charging amount
From 10kW to less than 15kW 3.4kg 5.2kg 1.7kg –10°C (Factory set)
From 15kW to less than 20kW 4.6kg 2.3kg LT (Low temperature): Constant
–35°C kg
From 20kW to less than 25kW 5.9kg 3.0kg 2. Case of blower coil, the (3) kg Manufacture's label
From 25kW to less than 30kW 7.0kg 3.5kg condition of capacity is value
10°C (Td).
From 30kW to less than 35kW 8.2kg 4.1kg Charging amount (A)+(B)
From 35kW to less than 40kW 9.7kg 4.9kg by adjustment
(4) kg Total amount of
40kW or more 11.0kg 5.5kg refrigerant
(3)Constant (4)By adjustment kg
Trouble Case with Present Machine (R-407C)
Add constant amount by outdoor unit model (When the liquid eye shows shortage of
refrigerant.) A few Bubbles
Amount of
Outdoor unit When test running, add refrigerant if the Full of bubbles come out at
Compressor damage due to the overcharge of refrigerant in the field
Secret
MJ–08023
<Convenience-pack>
PR Re-precaution: Hard-and-fast additional refrigerant charge in commissioning
This is to inform you again of the precaution (MJ06053) "For additional charge in a commissioning of
Conveni-pack, the upper limit shall be 1.3 times as much as that calculated." Because there was a
compressor failure caused by over charge that is assumed to be due to a miscalculation.
[Case example]
At the time of calculation of the upper limit of additional charge, "Initial charge in outdoor unit" was added.
After the refrigerant was charged by the calculated upper limit above, the over charge "4.29kg (30% of
14.3kg of the initial charge in the outdoor unit)" caused the compressor failure.
Arrow view
Gas injection Method removed piping fixture for gas injection pipe
pipe
(1) Insert the tool from behind the compressor, remove
the hexagon head screw (A) and tube fixture (C).On the
Suction other screw (B), slacken it.
pipe
Expect the flat type Only small size type Only short-shank type
Installation of alarm
(Case example)
Because the unit stopped abnormally, and the temperature in the storage
had risen, goods preserved on the inside were deteriorated.
(Cause)
The abnormal stop occurred because of the problem of the unit, and they
display the abnormal signal. However the distant location of the unit and
lacking of the alarming system allow the damage spreads.
Solution:
The following matters must be accepted by the customer at installation.
conservation and a reduction of waste. ISO14001 assures an effective environmental Europe N.V..
Responsible Editor: Daikin Europe N.V., Zandvoordestraat 300, B- 8400 Oostende
Naamloze Vennootschap
Zandvoordestraat 300 VRV products are not within the scope of the Eurovent
certification programme.
B-8400 Oostende - Belgium
www.daikin.eu
BE 0412 120 336
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