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set period of time has elapsed after the 2 Check the connector between M53-
operation of the division board position PCREYB CN2<B> for proper
motor (M53) began with the division connection and correct as necessary.
board position sensor (PS5E) set to L. 3 Check the connector of M53 for
proper drive coupling, and correct as
necessary. 4 PS5E I/O check, sensor
check. 5 M53 operation check. 6
Change PCCB51.
LCT shifting failure
• The shifter stop position sensor (PS5B)
is not blocked even after the set period
of time has elapsed after the shift
operation began (shift to the right). • The
shifter stop position sensor (PS5B) is not
blocked even after the set pulse is
detected by the shift motor sensor
1 Check the connector between
(PS58) after the shift operation began
PS58- PCREYB CN2<A> for proper
(shift to the right). • The shifter home
connection and correct as necessary.
position sensor (PS5C) is not unblocked
2 Check the connector between
even after the set pulse is detected by
PS5BPCREYB CN2<A> for proper
the shift motor pulse sensor (PS58) after
connection and correct as necessary.
the shift operation began (shift to the
C0214 3 Check the connector between
right). • The shifter home position sensor
PS5CPCREYB CN2<A> for proper
(PS5C) is not blocked even after the set
connection and correct as necessary.
period of time has elapsed after the
4 PS58 I/O check, sensor check. 5
return operation began (shift to the left).
PS5B I/O check, sensor check. 6
• The shifter home position sensor
PS5C I/O check, sensor check. 7
(PS5C) is not blocked even after the set
Change PCCB51.
pulse is detected by the shift motor pulse
sensor (PS58) after the return operation
began (shift to the left). • The shifter stop
position sensor (PS5B) is not unblocked
even after the set pulse is detected by
the shift motor pulse sensor (PS58) after
the return operation began (shift to the
left).
1 Check the connector between M54-
PCREYB CN2<B> for proper
LCT shift motor malfunction
connection and correct as necessary.
• The shift motor sensor (PS58) cannot
2 Check the connector between
detect both edges of H/L even after the
C0215 PS58- PCREYB CN2<A> for proper
set period of time has elapsed while the
connection and correct as necessary.
shift motor (M54) is turning
3 Check the connector of M54 for
backward/forward (raise/ lower)
proper drive coupling, and correct as
necessary. 4 PS58 I/O check, sensor
5
The center fold plate home sensor connector between PS47-SDDB PJ10
(PS47) is turned neither ON nor OFF for proper connection and correct as
even after the set period of time has necessary. 3 Check the connector of
elapsed after the center fold plate motor M26 for proper drive coupling, and
(M26) is turned ON. correct as necessary. 4 PS47 I/O
check, sensor check. 5 M26 operation
check. 6 Change M26. 7 Change
SDDB. 8 Change FSCB.
1 Check the connector between M25-
Center-staple transfer motor malfunction
SDDB PJ4 for proper connection and
<When FS-527+SD-509 is installed> •
correct as necessary. 2 Check the
The center fold roller motor (M25) does
C1116 connector of M25 for proper drive
not reach the specified speed even after
coupling, and correct as necessary. 3
the set period of time has elapsed after it
M25 operation check. 4 Change M25.
starts to operate.
5 Change SDDB. 6 Change FSCB.
1 Check the connector between M23-
SDDB PJ7 for proper connection and
correct as necessary. 2 Check the
Center-staple rear adjust drive motor
connector between PS41-SDDB PJ9
malfunction
for proper connection and correct as
<When FS-527+SD-509 is installed> •
necessary. 3 Check the connector of
The center staple alignment home
C1150 M23 for proper drive coupling, and
sensor/R (PS41) is turned neither ON
correct as necessary. 4 PS41 I/O
nor OFF even after the set period of time
check, sensor check SDDB PJ9-3
has elapsed after the center staple
(ON) SD-509 G-2 5 M23 operation
alignment motor/R (M23) is turned ON.
check SDDB PJ7-5 to 8 SD-509 G-2
6 Change M23. 7 Change SDDB. 8
Change FSCB.
1 Check the connector between M21-
SDDB PJ5 for proper connection and
correct as necessary. 2 Check the
Center-staple paddle roller motor
connector between PS43-SDDB PJ9
malfunction (trailing edge)
for proper connection and correct as
<When FS-527+SD-509 is installed> •
necessary. 3 Check the connector
Even after the set period of time has
between PS44-SDDB PJ13 for proper
elapsed after the upper paddle motor
C1156 connection and correct as necessary.
(M21) starts running, a change of motor
4 Check the connector of M21 for
lock signal is not detected and neither
proper drive coupling, and correct as
the paper detection sensor/1 (PS43) nor
necessary. 5 PS43 I/O check, sensor
the paper detection sensor/2 (PS44) is
check. 6 PS44 I/O check, sensor
turned ON.
check. 7 M21 operation check SDDB.
8 Change M21. 9 Change SDDB. 10
Change FSCB.
C1158 Center-staple paddle roller motor 1 Check the motor and sensor
7
turned ON.
Elevate drive malfunction
<When FS-527 is installed> • During
downward movement, the tray 2 upper
limit sensor (PS24) is turned OFF and
the tray 2 lower limit sensor (PS21) is
turned ON. • The elevate motor (M15)
1 Check the connector between M15-
lock signal remains set to H for a set
FSCB PJ4 for proper connection and
period of time while the elevate motor
correct as necessary. 2 Check the
(M15) is turning. • The tray 2 upper
connector between PS21-FSCB PJ21
position switch (SW2) is turned ON even
for proper connection and correct as
after the set period of time has elapsed
necessary. 3 Check the connector
while the elevate motor (M15) is
between PS24-FSCB PJ16 for proper
energized. • The tray 2 lower position
connection and correct as necessary.
switch (SW3) is turned ON even after
4 Check the connector between SW2-
the set period of time has elapsed while
FSCB PJ3 for proper connection and
the elevate motor (M15) is energized.
correct as necessary. 5 Check the
C1183 <When FS-529 is installed> • When the
connector between SW3-FSCB PJ3
exit tray is moving up: When the tray
for proper connection and correct as
up/down motor (M2) starts rotating with
necessary. 6 Check the connector of
the output of the tray lower limit sensor
M15 for proper drive coupling, and
(PS6) being ON, PS6 is not turned OFF
correct as necessary. 7 PS21 I/O
even after the set period of time has
check, sensor check. 8 PS24 I/O
elapsed. • The paper surface detect
check, sensor check. 9 SW2 I/O
sensor/1 (PS2) or the paper surface
check, sensor check. 10 SW3 I/O
detect sensor/2 (PS3) is not turned ON
check, sensor check. 11 M15
even after the set period of time has
operation check. 12 Change M15. 13
elapsed after the tray up/down motor
Change FSCB.
(M2) starts rotating. • When the exit tray
is moving down: The tray lower limit
sensor (PS6) is not turned ON even after
the set period of time has elapsed after
the tray up/down motor (M2) starts
rotating.
1 Check the connector between M13-
FSCB PJ8 for proper connection and
Alignment plate motor drive malfunction correct as necessary. 2 Check the
<When FS-527 is installed> • The connector between PS17-FSCB PJ17
alignment plate home sensor (PS17) is for proper connection and correct as
C1190 turned neither ON nor OFF even after necessary. 3 Check the connector of
the set period of time has elapsed after M13 for proper drive coupling, and
the alignment plate motor (M13) is correct as necessary. 4 PS17 I/O
turned ON. check, sensor check. 5 M13 operation
check. 6 Change M13. 7 Change
FSCB.
9
• The motor lock signal remains HIGH connection and correct as necessary. 2
for a predetermined continuous period Check the fan for possible overload and
of time while the motor is turning. correct as necessary. 3 FM4 operation
check. 4 Change FM4. 5 Change
PRCB.
1 Make sure that the following counter
is cleared at the developer replacing.
[Service Mode] - [Counter] - [Life] -
[Developer Use Time] 2 Perform image
troubleshooting procedure if image
density is low. 3 Reinstall developing
Abnormally low toner density detected unit. 4 Reinstall toner bottle. 5 Check
TCR sensor the contact of developing unit for proper
• When sampling data is determined in connection and correct as necessary. 6
TC ratio calculation control, TCR Check the connector between TCRSB
C2557 sensor output is lower than a CN29-relay CN28-PRCB CN24 for
predetermined value for a proper connection and correct as
predetermined number of times in a necessary. 7 Check the connector
row even though there is toner in the between M3-PRCB CN8 for proper
sub hopper. connection and correct as necessary. 8
Check the connector between M4-relay
CN13-PRCB CN8 for proper connection
and correct as necessary. 9 M3
operation check. 10 M4 operation
check. 11 Change developing unit. 12
Change TCRSB. 13 Change PRCB.
1 Make sure that the following counter
is cleared at the developer replacing.
[Service Mode] - [Counter] - [Life] -
[Developer Use Time] 2 Perform image
troubleshooting procedure if image
density is low. 3 Reinstall developing
Abnormally high toner density detected unit. 4 Reinstall toner bottle. 5 Check
TCR sensor the contact of developing unit for proper
• TC ratio in the developing unit, which connection and correct as necessary. 6
C2558 is determined by toner replenishing Check the connector between TCRSB
amount control mechanism, is a CN29-relay CN28-PRCB CN24 for
predetermined value or more for a proper connection and correct as
given number of times consecutively. necessary. 7 Check the connector
between M3-PRCB CN8 for proper
connection and correct as necessary. 8
Check the connector between M4-relay
CN13-PRCB CN8 for proper connection
and correct as necessary. 9 M3
operation check. 10 M4 operation
15
below a given temperature for a given fusing unit CN30-PRCB CN16, fusing
period of time consecutively after warm unit-relay CN4AC-DCPU CN2 for
up is completed. proper connection and correct or
change as necessary. 4 Change fusing
unit. 5 Change PRCB. 6 Change
DCPU.
1 Check the fusing unit for correct
installation (whether it is secured in
Fusing abnormally low temperature
position). 2 Check the open/close
detection (edge)
operation of the right door. 3 Check the
• Detected temperature of the heating
fusing unit CN30-PRCB CN16, fusing
C3823 roller thermistor (TH2; edge) goes
unit-relay CN4AC-DCPU CN2 for
below a given temperature for a given
proper connection and correct or
period of time consecutively after warm
change as necessary. 4 Change fusing
up is completed.
unit. 5 Change PRCB. 6 Change
DCPU.
Polygon motor rotation trouble
• The polygon motor (M5) fails to turn
stably even after the lapse of a given 1 Check the connector between PH
period of time after activating the unit- PRCB CN19, CN20 for proper
C4101
polygon motor. • Motor lock signal connection and correct as necessary. 2
detects HIGH for a given period time Change PH unit. 3 Change PRCB.
consecutively during the polygon motor
(M5) is rotating.
Laser malfunction
• SOS signal is not detected even after 1 Check the connector between PH
the lapse of a given period of time after unit- PRCB CN19, CN20 for proper
C4501
staring the laser output. • SOS signal is connection and correct as necessary. 2
not detected for a given period of time Change PH unit. 3 Change PRCB.
during printing.
1 Check the connector between M1-
Transport motor’s failure to turn
PRCB CN3 for proper connection and
• The motor lock signal remains HIGH
correct as necessary. 2 Check M1 for
C5102 for a predetermined continuous period
proper drive coupling and correct as
of time while the motor remains
necessary. 3 M1 operation check. 4
stationary.
Change M1. 5 Change PRCB.
unable to detect the scanner located at Correct the scanner motor set screw if
its home position. • The scanner home loose. 3 Adjust [Image Position Leading
sensor (PS201) is unable to detect a Edge] and [Feed Direction Adjustment].
scanner even when the scanner motor 4 Check the connector between M201-
has been driven to move the scanner REYB/SCAN PJ5 for proper connection
over the maximum travelling distance. • and correct as necessary. 5 Check the
The scanner home sensor (PS201) connector between PS201-
detects the scanner when the scanner REYB/SCAN PJ8 for proper connection
has moved the maximum travelling and correct as necessary. 6 Check the
distance from the position, at which it connector between REYB/ SCAN PJ2-
blocks the scanner home sensor. MFPB PJ14 for proper connection and
correct as necessary. 7 PS201 I/O
check, sensor check. 8 M201 operation
check. 9 Change REYB/SCAN. 10
Change MFPB.
1 Correct or change the scanner drive
(cable, pulley, gear, belt) if it is faulty. 2
Correct the scanner motor set screw if
loose. 3 Adjust [Image Position Leading
Edge] and [Feed Direction Adjustment].
Slider over running
4 Check the connector between M201-
• The scanner home sensor (PS201)
REYB/SCAN PJ5 for proper connection
detects the scanner at its home position
and correct as necessary. 5 Check the
during a period of time that begins with
C6103 connector between PS201-
the time when a pre-scan command
REYB/SCAN PJ8 for proper connection
and a scan preparation command are
and correct as necessary. 6 Check the
executed and ends when a home return
connector between REYB/ SCAN PJ2-
command is executed.
MFPB PJ14 for proper connection and
correct as necessary. 7 PS201 I/O
check, sensor check. 8 M201 operation
check. 9 Change REYB/SCAN. 10
Change MFPB.
1 Select [Service Mode] ¨ [Sta
Confirmation] ¨
-
[Memory Bus Check] - [Scanner -
Image input time out Memory], and conduct the memory bus
C6704 • Image data is not input from the function. 2 Check the connectors
scanner to the MFP board (MFPB). between scanner section and MFPB for
proper connection and correct as
necessary. 3 Change MFPB. 4 Change
CCDB.
CCD clamp/gain adjustment failure 1 Check the connector between CCDB
• The adjustment value is 0 or 255 PJ2- MFPB PJ01 for proper connection
C6751
during a CCD clamp adjustment. • The and correct as necessary. 2 Check for
peak value of the output data is 64 or possible extraneous light and correct
20
8 Change REYB/SCAN.
1 Check to see if the following setting
has been correctly made: [Service
Mode] - [System 2] - [Image Controller
Standard controller configuration
Setting]. If changing the setting, turn
failure
CA051 OFF the main power switch and turn it
• The controller of the MFP board
ON again after 10 seconds or more. 2
(MFPB) is faulty.
Check the connectors of the MFP board
(MFPB) for proper connection and
correct as necessary. 3 Change MFPB.
1 Check to see if the following setting
has been correctly made: [Service
Mode] - [System 2] - [Image Controller
Controller hardware error Setting]. If changing the setting, turn
CA052 • A controller hardware error is OFF the main power switch and turn it
detected in the network I/F. ON again after 10 seconds or more. 2
Check the connectors of the MFP board
(MFPB) for proper connection and
correct as necessary. 3 Change MFPB.
1 Check to see if the following setting
has been correctly made: [Service
Mode] - [System 2] - [Image Controller
Controller start failure Setting]. If changing the setting, turn
CA053 • A controller start failure is detected OFF the main power switch and turn it
in the controller interface. ON again after 10 seconds or more. 2
Check the connectors of the MFP board
(MFPB) for proper connection and
correct as necessary. 3 Change MFPB.
Vendor connection failure
• It is detected that communications 1 Check the connector between vendor-
with the vendor are interrupted for a PRCB CN17 for proper connection and
CC001
given period of time or more with correct as necessary. 2 Change PRCB.
“Installed” selected for the setting of 3 Change vendor.
vendor installation
ROM contents error upon startup 1 Check the ROM version. 2 Rewrite the
(MSC) firmware. 3 Replace the appropriate
CC151 • A fault is detected in a sequence of board. MSC: MFP board (MFPB) IR:
ROM contents check of the MFPB MFP board (MFPB) PRT: Printer control
during starting board (PRCB)
ROM contents error upon startup 1 Check the ROM version. 2 Rewrite the
(scanner) firmware. 3 Replace the appropriate
CC152
• A fault is detected in a sequence of board. MSC: MFP board (MFPB) IR:
ROM contents check of the MFPB MFP board (MFPB) PRT: Printer control
23
threshold.
- Printing with this warning being
displayed is not included in the
image warranty.
image warranty.
6 Change MFPB.