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TECHNICAL SPECIFICATION OF ID FAN

FOR COAL CIRCUIT ( DE-1 )

Application : ID Fan for Coal circuit Bag Filter

Type of Dust : Coal dust

Capacity ( Am³/hr ) : 85360

Total Pressure ( mm WG ) : 395.4

Operating Gas Temp (˚C) : 80

Fan Speed (rpm) :1440

Total Efficiency (%) : 82.2

Static Load (kg-f) W/O Motor : 1980

Dynamic Load (kg-f) W/O Motor : 800

Power Consumption (kw) : 112.372

GD2 Value (Kg-m2) : 365

Type of drive : Direct Coupled.

ID Fan Model No : HRVS 63 – 1000K / GL315

ID Fan Qty : 1 No.


TECHNICAL SPECIFICATION OF ID FAN
IRON ORE CIRCUIT ( DE - 3 )

Application : ID Fan for Iron Ore circuit bag filter

Type of Dust : Iron Ore

Capacity (Am3/hr) : 19525

Total Pressure (mm WG) : 330

Operating Gas Temp (˚C) : 50

Fan Speed (rpm) : 1440

Total Efficiency (%) : 83.4

Static Load (kg-f) w/O Motor : 845

Dynamic Load (kg-f) w/O Motor : 240

Power Consumption (kw) : 21.208

GD2 Value (Kg-m2) : 50

Type of drive : Direct Coupled.

ID Fan Model No : HRVS 45 – 560K / GR315

ID Fan Qty : 1 No.


TECHNICAL SPECIFICATION OF ID FAN
CHAR BUNKER ( DE - 4 )

Application : ID Fan for Char Bunker Bag filter

Type of Dust : Coal dust

Capacity (Am3/hr) : 16500

Total Pressure (mm WG) : 330

Operating Gas Temp (˚C) : 50

Fan Speed (rpm) :1440

Total Efficiency (%) : 82

Static Load (kg-f) w/O Motor : 840

Dynamic Load (kg-f) w/O Motor : 320

Power Consumption (kw) : 18.236

GD2 Value (Kg-m2) : 45

Type of drive : Direct Coupled.

ID Fan Model No : HRVS 45 – 560K / GL315

ID Fan Qty. : 1 No.


TECHNICAL SPECIFICATION OF ID FAN
PRODUCT HOPPER ( DE - 5 ).

Application : ID Fan for Product Hopper Bag filter

Type of Dust : Coal dust

Capacity (Am3/hr) : 56900

Total Pressure (mm WG) : 395.4

Operating Gas Temp (˚C) : 150

Fan Speed (rpm) : 1440

Total Efficiency (%) : 83.8

Static Load (kg-f) : 2525

Dynamic Load (kg-f) : 710

Power Consumption (kw) : 73.5440

GD2 Value (Kg-m2) : 210

Type of drive : Direct Coupled.

ID Fan Model No . : HRVS 45- 800K / GL315

ID Fan Qty. : 1 No.


LIST OF INSTRUMENTS.

Sr. No Instruments Make


1 Solenoid Valve. Maniks.
2 Differential Pressure Switch. Switzer Instrument.
3 Pressure Switch Switzer Instrument.
4 Air Filter Regulator. Shavo
OPERATION & MAINTENANCE

MANUAL

FOR

S0LENOID VALVE.
PULSE VALVES 2/2
NC Series
single stage, integral pilot
threaded body or compression fitting IN
353
3/4 to 1

FEATURES
s The diaphragm pulse valves are especially designed for dust collector service
applications, combining high flow, long life and extremely fast opening and
closing to produce reliable and economical operation
s The high flow, angle type bodies, springless construction, in combination with
the special diaphragm assemblies give the unique operating features
required for dust collector service applications
s Integral compression fittings for fast, easy, secure installation
s Built-in silencers guarantee noise free operation and avoid foreign particles
entering the valve
s The integral operators are provided with epoxy moulded F-class coils. Various
optional waterproof and explosionproof solenoids for use in potentially explosive
atmospheres (gas & dust) according to Directive ATEX 94/9/EC can be mount-
ed on the same basic valve (see pages 49 to 57)
s The components satisfy all relevant EC directives

GENERAL
Differential pressure (PS) 0,35 - 8,5 bar [1 bar = 100kPa]
Ambient temperature range -20 to +85°C
fluid temperature range (TS) piston/diaphragm
air -20 to +85 °C TPE (thermoplastic polyester elastomer)

CONSTRUCTION
Body Aluminium
Core tube Stainless steel
Core and plugnut Stainless steel
Core spring Stainless steel
Sealings & disc NBR (nitrile)
Diaphragm TPE (thermoplastic polyester elastomer)
Shading coil Copper
Coil insulation class F
Connector Spade plug (cable Ø 6 - 10 mm)
Connector specification ISO 4400
Electrical safety IEC 335 IN

ELECTRICAL CHARACTERISTICS
Standard voltages DC (=) : 24V
(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz
nominal power ratings ambient
Availability, design and specifications are subject to change without notice. All rights reserved.

coil inrush holding hot/cold temperature


protection
type ~ ~ = range
(VA) (VA) (W) (W) (°C)
CM6-FT 34 15,6 6 - -20 to +85 moulded IP65
CM6-FI (1) - - - 14 / 20,8

SPECIFICATIONS
operating pressure
flow
pipe orifice differential (bar) catalogue
coefficient coil type
size size max. (PS) number option
Kv
min. air FPM
(mm) (m3/h) (l/min) ~/= ~ = (1) standard ATEX dust II3D
(G) - Threaded pipe connection
3/4 24 14 233 0,35 8,5 CM6-FT CM6-FI SC G353A043 SCDU G353A043 V
1 27 17 283 0,35 8,5 CM6-FT CM6-FI SC G353A044 SCDU G353A044 V
Ø - Compression fitting pipe connection
3/4 24 14 233 0,35 8,5 CM6-FT CM6-FI SC G353-052 SCDU G353-052 V
1 27 17 283 0,35 8,5 CM6-FT CM6-FI SC G353-053 SCDU G353-053 V
X003GB-2009/R8

(1) Intermittent duty, Relative Duty Time is 10%. Max. on time is 1 min.

All leaflets are available on: www.asconumatics.eu


X003-7
SOLENOID VALVES SERIES 353
OPTIONS
L Waterproof enclosure with embedded screw terminal coil according to protection class IP67,
L Explosionproof solenoids for hazardous locations according to “ATEX” and national standards
L Explosionproof and watertight solenoids according to “NEMA” standards
L Compliance with “UL” standards
L Plug with visual indication and/or peak voltage suppression
L Electronic timer
L Valves can also be supplied with FPM (fluorelastomer / viton) diaphragm and seal materials. Use the appropriate optional
suffix letter for identification

INSTALLATION
L The valves can be mounted in any position without affecting operation
L Pipe connection identifier is: G = G (ISO 228/1) or compression fitting
L For compression fitting types tightness is achieved by the compressed gasket on the blow tube
L The use of the rubber gaskets as sealing members will allow a slight misalignment in piping when using compression fittings
L Other pipe threads are available on request
L Installation/maintenance instructions are included with each valve
L Spare parts kit and replacement coils are available

DIMENSIONS (mm), WEIGHT (kg)

A F A F
B G B G
C C

360 360

H K H
J
K
J

IN
D
E
D
E
Fig. 1 threaded type Fig. 2 compression fitting type

Availability, design and specifications are subject to change without notice. All rights reserved.

catalogue number A B C D E F G H J K weight (1) (C)

SC(DU) G353A043 75 45 27 51 89 75 39 92 113 130 0,70 Fig.1


SC(DU) G353A044 75 45 27 51 89 75 39 92 113 130 0,65 Fig.1
SC(DU) G353-052 75 45 27 88 125 75 39 92 175 195 0,85 Fig.2
X003GB-2009/R8

SC(DU) G353-053 75 45 27 88 125 75 39 92 175 195 0,90 Fig.2

(1) incl. coil and connector (C) construction type

All leaflets are available on: www.asconumatics.eu


X003-8
PULSE VALVES 2/2
NC Series
dual stage, integral pilot
threaded body 1 1/2 to 3 or IN
353
compression fitting Ø 1 1/2

FEATURES
s The diaphragm pulse valves are especially designed for dust collector service
applications, combining high flow, long life and extremely fast opening and
closing to produce reliable and economical operation
s Integral compression fittings for fast, easy, secure installation
s The high quality diaphragms are reinforced and wear resistant to guarantee a
long operating life, even under harsh conditions
s The integral operators are provided with epoxy moulded F-class coils. Various
optional waterproof and explosionproof solenoids for use in potentially explosive
atmospheres (gas & dust) according to Directive ATEX 94/9/EC can be mounted
on the same basic valve (see pages 49 to 57)
s The components satisfy all relevant EC directives

GENERAL
Differential pressure (PS) 0,35 - 8,5 bar [1 bar = 100kPa]
Ambient temperature range -20 to +85°C

fluid temperature range (TS) piston/diaphragm


air -20 to +85 °C CR (chloroprene)

CONSTRUCTION
Body Aluminium
Core tube Stainless steel
Core and plugnut Stainless steel
Springs Stainless steel
Sealings & disc NBR (nitrile)
Diaphragms CR (chloroprene)
Shading coil Copper
Coil insulation class F
Connector Spade plug (cable Ø 6 - 10 mm)
Connector specification ISO 4400
Electrical safety IEC 335

ELECTRICAL CHARACTERISTICS
Standard voltages DC (=) : 24V
(Other voltages and 60 Hz on request) AC (~) : 24V - 115V - 230V / 50 Hz
IN
nominal power ratings ambient
coil inrush holding hot/cold temperature protection
type ~ ~ = range
(VA) (VA) (W) (W) (°C)
CMXX-FT 55 23 10,5 -
Availability, design and specifications are subject to change without notice. All rights reserved.

-20 to +85 moulded IP65


CMXX-FF - - - 14 / 19,7

SPECIFICATIONS
flow operating pressure
pipe orifice differential (bar)
coefficient coil type catalogue option
size size max. (PS)
Kv number FPM
min. air
(mm) (m3/h) (l/min) ~/= ~ = standard ATEX dust II3D
(G) - Threaded pipe connection
1 1/2 52 44 733 0,35 8,5 CMXX-FT CMXX-FF SC G353A047 (1) SCDU G353A047 (1) V
2 66 77 1290 0,35 8,5 CMXX-FT CMXX-FF SC G353A050 SCDU G353A050 V
2 1/2 66 92 1540 0,35 8,5 CMXX-FT CMXX-FF SC G353A051 SCDU G353A051 V
3 76 170 2833 1,0 6 CMXX-FT CMXX-FT SC G353 - 060 (2) SCDU G353 - 060 (2) V
Ø - Compression fitting pipe connection
1 1/2 52 44 733 0,35 8,5 CMXX-FT CMXX-FF SC G353A065 (1) SCDU G353A065 (1) V
(1) Contains spring above the main diaphragm. (2) Threaded pipe connection is external (male thread).
X003GB-2009/R8

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X003-9
SOLENOID VALVES SERIES 353
OPTIONS
L Waterproof enclosure with embedded screw terminal coil according to protection class IP67, CEE 10
L Explosionproof solenoids for hazardous locations according to “ATEX” and national standards
L Explosionproof and watertight solenoids according to “NEMA” standards
L Hose connection executions (3" only)
L Compliance with “UL” standards
L Plug with visual indication and/or peak voltage suppression
L Electronic timer
L Valves can also be supplied with FPM (fluorelastomer) diaphragms and seal materials. Use the appropriate suffix
letter for identification

INSTALLATION

L The valves can be mounted in any position without affecting operation


L Threaded pipe connection is: G (ISO 228/1) or compression fitting
L For compression fitting types tightness is achieved by the compressed gasket on the blow tube
L The use of the rubber gaskets as sealing members will allow a slight misalignment in piping
L Other pipe threads are available on request
L Installation/maintenance instructions are included with each valve
L Spare parts kit and replacement coils are available

DIMENSIONS (mm), WEIGHT (kg) A F


B G
A F C
B G
C

360 360
H
J
H J
L L
K K

D
E
D
Fig.1 Threaded type
E
A Fig.2 Compression fitting type
B G
C

Availability, design and specifications are subject to change without notice. All rights reserved.
360°

H
J

L
K

D
E F
Fig. 3 External threaded type

catalogue number A B C D E F G H J K L weight (1) (C)


SC(DU) G353A047 80 50 30 71 130 136 45 G 3/8 131 161 178 1,40 Fig.1
SC(DU) G353A050 80 50 30 95 168 165 45 G 3/4 165 210 227 2,90 Fig.1
X003GB-2009/R8

SC(DU) G353A051 80 50 30 95 168 165 45 G 3/4 165 210 227 2,60 Fig.1
SC(DU) G353-060 80 50 30 143 240 192 45 G 1/2 165 258 275 4,10 Fig.3
SC(DU) G353A065 80 50 30 117 177 136 45 G 3/8 131 225 242 1,75 Fig.2
(1) incl. coil and connector (C) construction type

All leaflets are available on: www.asconumatics.eu


X003-10
SOLENOIDS/COILS & ACCESSORIES
description
and dimensions

Solenoid operators with spade plug


connection coils

A range of moulded spade connection


coils, fully encapsulated by a thermosetting
epoxy-resin.
These rectangular coils are in accordance
with IEC 335 regulations and are provided
with spade plug connections, according to
ISO 4400 / EN 175301-803, form A and
DIN 43650, 11 mm, industry standard B.
The 3-spade female socket connector with
cable gland for cable diameters 6 - 8 mm
or 6 - 10 is a commonly used standard for
connection of live and ground wiring.
These SC-series coils are designed for
continuous duty, class F service up to 155°C
max. operating temperature. The high heat
dissipation of the integral yoke construction
results in a cool-running coil.
SC-coils are fully interchangeable with the
metal solenoid enclosures.
Pull type solenoid operators IP65 (prefix SC)

A B C D E F weight
type
(mm) (mm) (mm) (mm) (mm) (mm) (kg)
CM22 59 28 17 22 35 52 0,1
CM6 75/80 (1) 45 28 39 45 63 0,2
CMXX 80/85 (1) 50 30 45 49 66 0,3
Availability, design and specifications are subject to change without notice. All rights reserved.

CM12 86/91 (1) 56 33 50 57 59 0,4


(1)
Depending on type of connector with or without cover.

Pull type solenoid operator IP65 (prefix SC),


with top exhaust

J
A B C D E weight
00141GB-2008/R01

type
(mm) (mm) (mm) (mm) (mm) (kg)
CM22 59 28 17 22 54 0,15
CMXX 80/85 (1) 50 30 45 78 0,35
(1)
Depending on type of connector with or without cover.

All leaflets are available on: www.asconumatics.eu


V1110-1
Description, dimensions - SOLENOIDS/COILS & ACCESSORIES

Push type solenoid operators IP65 (prefix SC)

A B C D E F weight
type
(mm) (mm) (mm) (mm) (mm) (mm) (kg)
CMXX 80/85 (1) 50 30 45 78 96 0,35
CM12 86/91 (1) 56 33 50 68 86 0,45
(1)
Depending on type of connector with or without cover.

Metal solenoid enclosures


(IP41 and IP67)

An epoxy-coated carbon steel housing with


embedded screw terminal coil and Pg 13,5
cable gland.
The enclosure is designed according to the
CEE-10 rules and regulations, and incor-
porates the following features:

- Protection of electric current carrying


parts against damage, accessibility of live Standard metal housing
parts, and the ingress of dust and water (for M25 coil only)
to non-insulated live parts;

- Grounding facilities to protect accessible


metal parts from becoming live in case of
electrical failure;

- Limits of insulation strength of applied


insulating material; Prefix WP or WS

- Temperature limits for current carrying

Availability, design and specifications are subject to change without notice. All rights reserved.
paths between live insulation materials;

- Limits for air gaps between live parts and Prefix WP(E)T or WS(E)T
accessible metal parts;

- Detailed specifications for safe and reli-


able means for the connection of supply
cables of flexible cords to appliance
terminals.

The protection qualities of the metal enclo-


sure are not affected by temperature.

The 'General Purpose' enclosure meets


IP41 requirements (for M25 coil only) and
the 'Waterproof' version IP67 conforms to
IEC 144 and DIN 40050 (prefix WP).

The waterproof enclosure is also available


00141GB-2008/R01

in 316 stainless steel (prefix WS).

All leaflets are available on: www.asconumatics.eu


V1110-2
Description, dimensions - SOLENOIDS/COILS & ACCESSORIES

Pull type solenoid operators IP41 (prefix JG)

type A B C D E weight (kg)


M25 139 98 84 30 85 0,8

Pull type solenoid operators IP67


carbon steel (prefix WP) or stainless steel (prefix WS)

type A B C D E weight (kg)


SM6 120 82 76 25 64 0,25
SMXX 120 82 76 23 62 0,35
SM12 120 82 76 21 65 0,45
Availability, design and specifications are subject to change without notice. All rights reserved.

Pull type solenoid operators NEMA 3, 7 & 9 (prefix EF)

A C
B

E
360°
D
J
00141GB-2008/R01

type A B C D E weight (kg)


LMXX 80 54 50 25 62 0,534

All leaflets are available on: www.asconumatics.eu


V1110-3
1 2 3 4 5 6 7 8 9 10 11 12
PARTS LIST
118 * INDIACATE ITEMS
A A
SUPPLIED IN SPARE KIT NO
80 76
1/2" NPT A ITEM NAME QTY
3 CONDUIT THREAD
1 NAMEPLATE 1
2 SOLBASE SUB ASSEMBLY 1
3 COIL 1
B B
4 * 4 CORE ASSEMBLY 1
5 PILOT BONNET 1
* 6 DIAPHRAGM ASSY, PILOT 1
7 BONNET 1
10
2 * 8 DIAPHRAGM ASSY 1

144
C 7 9 BODY 1 C
5

176
11 * 10 SPRING 1

106
G 3/8" 11 SCREW 8
EXHAUST

D D
8

E E
G 1 1/2" A
PIPE THREAD 71
2-PLACES 136,5
170

SECTION A-A
F
SCALE 1:1 F

SPECIFICATION
CATALOGUE NUMBER WPG353A047
TYPE 2-WAY PULSE VALVE
INITIAL ISSUE

G
SEATING NEOPRENE ON NYLON 217562 PBK AIN VS 2011/04/28
G
ECN NR BY LOCATION APP. DATE

ORIFICE 52 MM GENERAL ARRANGEMENT DRAWING


WPG353A047
WEATHERPROOF IP67 SOLENOID AC & DC CONSTRUCTION
ENCLOSURE
ENCLOSURE DIMENSIONING PER ISO 8015
TOLERANCES PER ISO 2768-mK
PROPERTY OF ASCO NUMATICS (INDIA) PVT. LTD.
USE PERMITTED FOR OUR WORK ONLY.
ALL RIGHTS OF DESIGN OR INVENTION
Pro/Engineer mm
ASSEMBLY
REFERENCE -
ARE RESERVED. THIS DRAWING IS NOT DIMENSION PROJECT
DRAWING TAKES PRECEDENCE
SURFACE PER ISO 1302 THIRD ANGLE TO BE COPIED OR USED WITHOUT THE
OVER 3D MODEL GEOMETRY UNITS NUMBER -
WATTS / CLASS 10.5 AC, "FT"/19.7 DC "FF" APPROVAL OF ASCO NUMATICS (INDIA) PVT. LTD.

APPR. BY DATE
UNLESS OTHERWISE SPECIFIED:
Design A2 1:1 1/1
MACH. SURF.: 3,2 MAX. AIN DRAWN PBK 2010-03-01

H BODY MATERIAL ALUMINIUM BREAK EDGES: 0,5 MAX. STATE SIZE SCALE SHEET
H
SPARE KIT NO CORNER RADII: R0,5 MAX. CHECK VLN 2011/04/28

FV 113-827
ENG. VS 2011/04/28 428019 -
PRESUSRE RATEING AIR 0.35 TO 8.5 BAR DIMENSIONS APPLY AFTER FINISH
OPERATIONS AND/OR TREATMENT CHENNAI, TAMILNADU, INDIA
LOCATION
MGR. VS 2011/04/28 DRAWING NUMBER REVISION

1 2 3 4 5 6 7 8 9 10 11 12
OPERATION & MAINTENANCE

MANUAL

FOR

DIFF . PRESSURE SWITCH

&

PRESSURE SWITCH.
OPERATION & MAINTENANCE

MANUAL

FOR

AIR FILTER REGULATOR.

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