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Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Raw material and


components inspection, In
receiving inspection Solvent, Cleaning Per QAF-003- Per drawing
0 0 1
Department in El Paso 84002761-001 020 specification
Warehouse According to
Drawing.

Adhesive/Sealant Per QAF-003- Per drawing


2
84001472-001 020 specification

Resin Per QAF-003- Per drawing


3
954001A 020 specification

Contact socket Per QAF-003- Per drawing


4
M39029-63-368 020 specification

Sleeving,
Per QAF-003- Per drawing
5 Heatshrink
020 specification
M23053-5-104-0
Elastomer,
Per QAF-003- Per drawing
6 Silicone
020 specification
954006

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 2 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Screw, Drive, R.H. Per QAF-003- Per drawing


7
MS21318-35 020 specification

CC2
Bolt body height
2 0.352 -0.362
Bolt, Modified Per drawing
8 inches
41011345 specification
Per QAF-003-
020

Washer, Flat Per QAF-003- Per drawing


9
NAS1149C0516R 020 specification

Spring
Per QAF-003- Per drawing
10 C0240-045-
020 specification
1500S
CC2 1.320 - 1.350
Pole, Lower inches Per drawing
11 2
41011347-002 Per QAF-003- specification
020
Sleeving,
Insultaion Per QAF-003- Per drawing
12 M23053-5-102-9 020 specification

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 3 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Tubing, Insultaion Per QAF-003- Per drawing


13
M22129-26-N 020 specification

Solder Per QAF-003- Per drawing


14
954005 020 specification

Gray Wire, 24
Per QAF-003- Per drawing
15 AWG
020 specification
M22759-19-24-8

Yellow Wire, 24
Per QAF-003- Per drawing
16 AWG
020 specification
M22759-19-24-4

Kapton Tape Per QAF-003- Per drawing


17
954002 020 specification

Magnet wire
Per QAF-003- Per drawing
18 M1177-14-
020 specification
01C027
CC2 1.035 - 1.055
Bobbin Inches Per drawing
19 2
41010871 Per QAF-003- specification
020
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 4 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

CC2 1.297 - 1.301


Pin inches Per drawing
20 2
41011383-001 Per QAF-003- specification
020
CC2 0.187 - 0.195
Armature inches Per drawing
21
41011288-001 2 Per QAF-003- specification
020
CC2 Diameter 1.027
Pole Upper - 1.031 inches Per drawing
22 2
41010868-001 Per QAF-003- specification
020

O-Ring Per QAF-003- Per drawing


23
M25988-1-023 020 specification

O-Ring Per QAF-003- Per drawing


24
M25988-1-008 020 specification

Grease Per QAF-003- Per drawing


25
84002743-001 020 specification

CC2 0.739 - 0.741


Guide Inches Per drawing
26
954004 2 Per QAF-003- specification
020
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 5 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Insert, self locking Per QAF-003- Per drawing


27
MS21209C1-15L 020 specification

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 6 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Primer Zinc Per QAF-003- Per drawing


28
05-651002-L 020 specification

According to
Move Material to Production process
Production Area line. inspection
instructions

-Yellow
Komax Alpha 372 ± 5 mm
10 10 Cut and strip 2 wires.
433
1 Wire length
- Grey
Rule
372 ± 5 mm

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 7 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

-Yellow
Strip side A 3.5
± 0.5 mm
side B 6.5 ±
0.5mm
2 Wire strip Caliper
- Grey
Strip side A 6.5
± 0.5 mm
side B 6.5 ±
0.5mm

Air Pressure: Pressure 6 BAR Min

Caliper Wire strip Calibrator

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 8 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Semiautomat
Sleeving heat
20 20 Cut of 3 sleeves ic cut 1
shrink length
267 ± 5 mm Rule
machine

Sleeving
2 insulation (2) 18 ± 1 mm Caliper
length

Tubbing insulation 17 ± 1 mm
3 Caliper
length 15 ± 1 mm

No damage on
4 the sleeving or Attributes Visual
the tubbing

Air Pressure: Pressure 50 - 70 PSI

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 9 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Sleeving
Caliper Calibrator
insulation length

Tubbing
Caliper Calibrator
insulation length

Assemble 4 Helicoils to Pneumatic Guide threads Proper condition Go no go


30 30
guide. torque meter
1
condition (4) of the threads CAP #6975

Guide threads Proper condition Go no go


2
condition (4) of the threads CAP #6975

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 10 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

3 Proper torque 4-7 Lbs Torque meter

Presence of
Primer zinc
4 primer zinc Visual
chromate
chromate

Proper insert 0.036 +/- 0.010


5 Dial indicator
height in

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 11 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper assembly No missing


6 Visual
of Helicoils components

Manually crimp 2 bullet Manual


40 40
terminals Pliers
1 Pull test 8 lb min Pull tester

Proper condition
2 No damages Visual
of the wires

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 12 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper quantity
of wires, proper
3 Umbrella test Visual
condition of
wires

Air Pressure: Pressure 30 - 50 PSI

Winding Bobbin and apply Itasca


Proper amout of Bobbin turns
50 50 Kapton Tape around the Winding 1
Turns
1135 ± 10 turns
Analyzer
coil. Machine

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 13 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Per drawing 41010869


Note 2
2 Resistance 1 20-25 Ω @ 20°C Ohm meter

No Misrouted
3 Attributes Visual
wire.

No Damaged
4 Attributes Visual
spool

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 14 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper wire 500 - 700 grams Tension meter


5
tension CAP 5630 gage

Tape to be spiral
Per drawing 41010869 Kapton Tape Proper tape
6 wrapped 2 Visual
Note 3 954002 application.
layers minimum

Cut of magnet wire of coil


Proper cut
leads, remove varnish
60 60
and locate 2 tubing
1 magnet wire start 0.4 - 0.6 inches Caliper
lead
insualtion

Proper cut
2 magnet wire end 0.9 - 1.1 inches Caliper
lead

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 15 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper length
3 strip of magnet 6.5 ± 1 mm Caliper
wire coil leads

Magnet wire free Free of varnish Visual / magnifing


4
of varnish residual residual glass

Proper assembly
On end coil lead
of Tubing
5 of the magnet Visual
Insulation
wire
dimension 17 ± 1

Proper assembly
On start coil
of Tubing
6 lead of the Visual
Insulation
magnet wire
dimension 15 ± 1

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 16 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Solder 2 sections and


Proper Solder per IPC J-STD-001F
70 70 locate 2 sleeving 1
IPC Spec SEC 5.4.5
Visual
insulation and apply heat

2 Pull test 18 N min Pull tester

Proper hook of Proper hook of


3 magnet wire and magnet wire and Visual
wires wires

Magnet wire
Proper wire
start lead of 0.5
4 alignment Yellow Visual
inches weld with
wire (start lead)
yellow wire

Magnet wire end


Proper wire
lead of 1.0
5 alignment Gray Visual
inches weld with
wire (end lead)
gray wire

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 17 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper assembly
2 position that
of sleeving
6 covering the Visual
insulation in 2
welded area
positions.

Apply adhesive to bobbin


Amount of 0.125 ± 0.03
80 80 assy and assemble lower 1
adhesive grams
weight machine
pole.

Proper assemble
2 of bobbin into Attributes Visual
lower pole

Dispenser
settings Pressure 80 - 100 PSI
Air Pressure:
Dispenser
7 sec
settings Time
Reference
Time

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 18 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Apply grease to O' ring


and assemble it into the
Proper amount of 0.03 ± 0.02
90 90 guide assy and clean with 1
grease grams
weighing machine
solvent the assembly
guide and upper pole.

Proper assemble
2 Attributes Visual
of the O'ring

Proper condition Without


3 Visual
of the O'ring damages

Proper Guide Per process


4 Visual
assembly document

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 19 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Per process
5 Proper cleanness Visual
document

Air Pressure: 60 - 80 PSI Visual

Proper
Preparation and apply Mix Set up
preparation of mix
100 100 resin to OD of the upper 1
Proper resin
5 ± 0.5 grams of Weight machine
pole and guide assy. resin
amount

Proper
Mix Set up
preparation of mix
2 1 ± 0.5 grams of Weight machine
Proper hardener
hardener
amount

3 Mixing time 5 min Watch

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 20 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper resin
4 Attributes Visual
application

Dispenser
5 sec
5 settings Visual
Reference
Time
Dispenser
60 - 80 PSI
6 settings Visual
Reference
Pressure

7 Proper upper pole Attributes Visual

Proper guide
8 Attributes Visual
assembly

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 21 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Distribution of resin and


assemble armature, upper
Proper distribution Per process
110 110 pole and guide assy into 1
of resin document
Visual
of the lower pole
assembly.

Proper assemble Per process


2 Visual
document

Proper position Per process


3 Visual
guide document

Proper upper
Per process
4 pole, armature Visual
document
and guide assy

Proper O'ring Per process


5 Visual
assemble document

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 22 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

No missing Per process


6 Visual
components document

Hydraulic Proper Swage


120 120 Swage end the solenoid.
Press
1
Force
1700-1900 Lbs Visual

2 Proper pressure 250 ± 20 psi Visual

Must be able
support 25 In lb Manual Torque
3 Proper swage
Min. in both meter
directions.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 23 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

No damage
4 Attributes Visual
harness

Assemble sleeving to the


cables, apply heat and Proper Sleeving
130 130
assembly one screw to
1
heatshrink length
267 +/- 5 mm Rule
solenoid.

Proper positioning
Length 0.5 to
of Sleeving
2 1.0 inches from Rule
heatshrink Exit
wire exit hole
hole

Proper positioning
Length 2.0 to
of Sleeving
3 2.5 inches from Rule
heatshrink
crimped end
Crimped end

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 24 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper glued Per drawing


4 Visual
cables specication

Proper position Per process


5 Visual
guide document

0.03 ± 0.02
Proper amount of
6 grams of Weight machine
adhesive
adhesive

Activation time 0.8 sec Adhesive


7
dispenser Referencia dispenser

No damage
screw, lower
8 Without damages pole and guide Visual
assy in the
assembly
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 25 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Air Pressure: Press Pressure 90 - 110 PSI

Dispenser
60 - 80 PSI
Pressure

Proper
140 140 Cured Oven 1
temperature
185 °F ± 15°F Visual

2 Proper time 30 minutes Visual

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 26 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Add every run


Cured register graphic of the
3 Visual
(graphic) oven to the
report

4 Cooling time 30 minutes Visual

Proper material Presence of


5 Visual
Identification label

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 27 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

proper part
Proper serial
6 identification (bar Visual
number
code)

Assemble pin, spring, flat


washer and bolt to Semi automatic
150 150
solenoid assembly and
1 Proper bolt torque 20 -25 Lbs
Torque meter
insulation and hi pot test.

Poper Bolt Manual


1A At 25 Lbs
Manual torque Torquemeter

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 28 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper material No missing


2 Visual
condition components

Manual
3 Bolt Force Test 25 Lbs
torquemeter

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 29 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Prior to the
dielectric
strenght, apply
250 volts from
either or both
terminals with
respect to the
housing for 3
4 Insulation test. Ohm meter
seconds or until
instrument
1 needle
stabilizes.
Any reading
shall be equal to
or greather than
50 megohms

5 Coil resitance test 1 20 - 25 Ω Ohm meter

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 30 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Make sure that


the serial
6 Store test data number Visual
correspond to
the stored data

Dielectric
strenght from
either or both
coil terminls with
respect to the
housing, use
7 Hi pot test 250 VAC at 60 Hi pot tester
1 hz for 15
seconds. The
leakeage
current shall not
exceed 5
milliamps
1
Make sure that
the serial
8 Store test data number Visual
correspond to
the stored data

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 31 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper condition No damages on


9 Visual
of the harness the harness

Air Pressure: Pressure 40 - 60 PSI

Master samples

Good Part
1 KCC Good part Master
CAP - 6984

Bad Part
2 KCC Low resistance Master
CAP - 6966

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 32 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Bad Part
3 KCC High resistance Master
CAP - 6967

Bad Part Insulation


4 KCC Master
CAP - 6969 resistance

Bad Part
5 KCC Hi pot Master
CAP - 6968

Bad Part
6 KCC Missing helicoil Master
CAP - 6985

Bad Part
7 KCC Missing helicoil Master
CAP - 6986

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 33 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Bad Part
8 KCC Missing helicoil Master
CAP - 6987

Bad Part
9 KCC Missing helicoil Master
CAP - 6988

Bad Part Missing 4


10 KCC Master
CAP - 6989 helicoil

Wire cavity
Fill lead wire cavity with Per drawing
160 160
elastomeric silicone.
1 properly properly
especifications
Visual
filled

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 34 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper silicone 12 ± 3 grams of


2 Weight machine
amount silicone

12Min @ 25
degrees C
3 Cure Time Visual
(room
temperature)

Proper condition
4 No damages Visual
of the solenoid

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 35 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper condition No damages on


5 Visual
of the harness the harness

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 36 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Prior to the
dielectric
strenght, apply
250 volts from
either or both
terminals with
respect to the
Insulation test.
housing for 3
170 170 (* Use same set up as 1 Insulation test.
seconds or until
Ohm meter
OP 150)
instrument
needle
stabilizes.
1 Any reading
shall be equal to
or greather than
50 megohms

1
2 Coil resitance test 20 - 25 Ω Ohm meter

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 37 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Make sure that


the serial
3 Store test data number Visual
correspond to
the stored data

Proper condition No damages on


4 Visual
of the harness the harness

proper part
Proper serial
5 identification (bar Visual
number
code)

Master samples

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 38 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Good Part
1 KCC Good part Master
CAP - 6984

Bad Part
2 KCC Low resistance Master
CAP - 6966

Bad Part
3 KCC High resistance Master
CAP - 6967

Bad Part Insulation


4 KCC Master
CAP - 6969 resistance

Bad Part
5 KCC Hi pot Master
CAP - 6968

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 39 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Proper spring Spring at 12 -


180 180 Energized test EOLT 1
force 15.4 lbs
Spring tester

Proper model
Proper solenoid
2 selected on Visual
assembly
1 EOLT

1
V C ARF
Pull voltage and
28 V - 11 Lbs F
pull current
3 min EOLT
V= voltage
90 V- 3.5 A- 46
C= current
Lbs F min

0.008" Max
Pin lenght once
4 the solenoid is 1 From the top of
EOLT
the tower to the
energized
end of the pin.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 40 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

0.824" min From


Pin lenght once 1 the shoulder of
5 the solenoid is de- EOLT
the guide to the
energized
end of the pin.

proper part
Proper serial
6 identification (bar Visual
number
code)

Make sure that


the serial
7 Store test data number Visual
correspond to
the stored data

Proper condition No damages on


8 Visual
of the harness the harness

Master samples

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 41 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Good Part
1 KCC Good part Master
CAP - 6984

Bad Part
2 KCC Long pin Master
CAP - 6965

Bad Part
3 KCC Short pin Master
CAP - 6964

Air Pressure: Pressure 50 - 70 PSI

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 42 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Per Drawing
Fill bolt head cavity with 41011449-105
190 190 elastomeric silicone 1 Proper filled Proper model Visual
(Op 160) selected on
EOLT

1 +1 -0.5 grams
Proper silicone
2 of silicone Visual
amount
(0.5 - 2.0)

12Min @ 25
degrees C
3 Cure Time Visual
(room
temperature)

Proper condition No damages on


4 Visual
of the harness the harness

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 43 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Energized test and stamp


Proper spring Spring at 12 -
200 200 (* Use same set up as OP EOLT 1
force 15.4 Lbs
Spring tester
180)

1 Proper model
Proper solenoid
2 selected on Visual
assembly
EOLT

V C ARF
Pull voltage and
28 V - 11 Lbs F
pull current
3 min EOLT
V= voltage
90 V- 3.5 A- 46
C= current
Lbs F min

0.008" Max
Pin lenght once
1 From the top of
4 the solenoid is EOLT
the tower to the
energized
end of the pin.

0.824" min From


Pin lenght once
the shoulder of
5 the solenoid is de- 1 EOLT
the guide to the
energized
end of the pin.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 44 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Part number
plus 8 digit
serial number,
6 Stamp part first 2 digits EOLT
suppliers initials,
then latest
revision letter,

proper part Proper serial


7 Visual
identification number

Make sure that


the serial
8 Store test data number Visual
correspond to
the stored data

Proper condition No damages on


9 Visual
of the harness the harness

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 45 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Master samples

Good Part
1 KCC Good part Master
CAP - 6984

Bad Part
2 KCC Long pin Master
CAP - 6965

Bad Part
3 KCC Short pin Master
CAP - 6964

Air Pressure: Pressure 50 - 70 PSI

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 46 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

210 210 Inspection and packaging 1 Proper assembly Attributes Visual

Harness Proper
2 13-14 in Visual
Length

Length 0.5 to
Proper 1.0 inches from
positioning of wire exit hole Go no go gage
3
Sleeving and 2.0 to 2.5 (CAP 6948)
heatshrink inches from
crimped end.

Proper condition Free of


4 Visual
of the part Contamination

Proper condition Free of


5 Visual
of the part Contamination

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 47 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Packed
individually in a
6 Proper packaging Visual
plastic bag with
a black tie

Packed
individually in a
7 Proper packaging Visual
plastic bag with
a black tie

No damaged
8 Attributes Visual
components

No missing
9 Attributes Visual
components.

No damage
10 Attributes Visual
harness

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 48 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Correct quantity in
11 Attributes Visual
the box.

12 Correct label Attributes Visual

Functional test
EARLY PRODUCTION
Power supply 1 Solenoid Attributes Visual
CONTAINMENT
activation

2 Proper assembly Attributes Visual

No damaged
3 Attributes Visual
components.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 49 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

No missing
4 Attributes Visual
components.

Correct quantity in
5 Attributes Visual
the box.

6 Correct label Attributes Visual

Installed spring Force gage


7 12 - 15.40 lbs
preload CAP-4983

Maximum Pull-
Pull in voltage
8 in voltage (28 Power Supply
measurement
VCD)

De-energized Indicator
9 0.824 min
Length CAP-5677

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 50 of 104
Control Plan
Supplier Key Contact Control Plan
Control Plan#: N/A & Phone #:
Arturo Martinez Date (orig):

Item/Part Rev Customer Engr'g Ap


Item / Part#: 41011449-105 Level:
Rev W Supplier Core Team: D Mora, G Lopez,Jorge Mtz. Approval Date

Part Name / Supplier Control Plan Customer Quality Ap


Description:
Woodward Solenoid assembly Approval / Date:
22-Nov-2016
Approval Date

Other Approvals &


Supplier / Plant: CAPSONIC / JUAREZ PLANT 16258 Supplier #: 8110 Dates

- Additional lines or rows can be added as needed; Select row, right click & select copy, choose location for new row(s), right click & select "Inse
Characteristics Meth
Part / Special Production /
Op / Process Name / Machine, Device, Evaluation
Process Char. Process
Ref # Operation Description Jig, Tools For Mfg. No. Products Process Measurement
Number Class. Specification /
Tolerance Technique

Indicator
10 Energized Length 0.008 max
CAP-5677

Solenoid Multimeter
11 20 / 25 Ω
Resistance CAP-434

All material returned


from customer
Capsonic will
remove all marks

Move and store to Customer


Warehouse Plant

Move to shipping area in


manufacturing plant.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 51 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 52 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 53 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 54 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Stop shipment and


Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 55 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 56 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop shipment and
Per QAF- Every QAF-003-020
Advise SQE
003-037 Shipment QAF-003-021
Engineer

Komax
Machine
Insp. Inst.
Stop process, notify
QAF-011-026
Every lot, start supervisor, and
Program
5 pcs lot and stop supervisor follow
Number same
lot. procedure QAP-13-
as part number
002-S
"Now running
Display" PLF-
001-018

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 57 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Komax
Machine
Insp. Inst.
Stop process, notify
QAF-011-026
Every lot, start supervisor, and
Program
5 pcs lot and stop supervisor follow
Number same
lot. procedure QAP-13-
as part number
002-S
"Now running
Display" PLF-
001-018

Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004
Stop process, notify
supervisor, and
Calibration calibration
6 months supervisor follow
system TAG
procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 58 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S
Stop process, notify
Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S
Stop process, notify
Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S
Stop process, notify
Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 59 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
supervisor, and
Calibration calibration
6 months supervisor follow
system TAG
procedure QAP-13-
002-S
Stop process, notify
supervisor, and
Calibration calibration
6 months supervisor follow
system TAG
procedure QAP-13-
002-S

Stop process, notify


supervisor, and
100% 100% Paynter Chart supervisor follow
procedure QAP-13-
002-S

Stop process, notify


Paynter Chart
2 pcs (4 supervisor, and
Every Three Insp. Inst.
threads supervisor follow
hours QAF-011-026
each) procedure QAP-13-
Per drawing
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 60 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Paynter Chart
2 pcs (4 supervisor, and
Every Three Insp. Inst.
threads supervisor follow
hours QAF-011-026
each) procedure QAP-13-
Per drawing
002-S

Stop process, notify


Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S

Stop process, notify


Paynter Chart
supervisor, and
Every Three Insp. Inst.
2 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 61 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S

Stop process, notify


Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S

Stop process, notify


Paynter Chart
supervisor, and
Every Three Insp. Inst.
5 pcs supervisor follow
hours QAF-011-026
procedure QAP-13-
Per drawing
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 62 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


Every lot, start QAF-011- supervisor, and
2 pcs lot and stop 036 supervisor follow
lot. Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Insp. Inst.
Stop process, notify
QAF-011-026
supervisor, and
Every three Winding
5 PCS supervisor follow
hours machine
procedure QAP-13-
Program
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 63 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart
Stop process, notify
QAF-011-
5 pcs supervisor, and
Every Three 036
Process supervisor follow
hours Insp. Inst.
inspection procedure QAP-13-
QAF-011-026
002-S
X-R chart

Paynter Chart
Insp. Inst. Stop process, notify
100% QAF-011-026 supervisor, and
100%
Every Three Visual Aid supervisor follow
5 pcs
hours Winding procedure QAP-13-
machine 002-S
Program

Stop process, notify


100% Paynter Chart supervisor, and
100% Insp. Inst. QAF-
Every Three 011-026
supervisor follow
5 pcs
hours Visual Aid procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 64 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Every lot, start Set up check supervisor, and
1 lot, and stop sheet. supervisor follow
lot. PLF-001-004 procedure QAP-13-
002-S
Stop process, notify
100% Paynter Chart supervisor, and
100% Insp. Inst. QAF-
Every Three 011-026
supervisor follow
5 pcs
hours Visual Aid procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 65 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 PCS Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 PCS Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 PCS Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 66 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
2 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 67 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004
Set up check
Beginning and
1 sheet.
end of the shift
PLF-001-004

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 68 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 69 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Stop process, notify


Beginning and Paynter Chart supervisor, and
2 pcs end of the Insp. Inst. supervisor follow
shifth QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Beginning and Paynter Chart supervisor, and
2 pcs end of the Insp. Inst. supervisor follow
shifth QAF-011-026 procedure QAP-13-
002-S
Beginning and Paynter Chart
Stop process, review
2 pcs end of the Insp. Inst.
set up.
shifth QAF-011-026

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 70 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 71 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 72 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
100% 100% Insp. Inst. supervisor follow
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
3 Beginning of
Paynter Chart supervisor, and
the shift and 3
6 pc Insp. Inst. supervisor follow
at end of the
QAF-011-026 procedure QAP-13-
shift
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 73 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 74 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Stop process, notify
Paynter Chart supervisor, and
Every Three
5 pcs Insp. Inst. supervisor follow
hours
QAF-011-026 procedure QAP-13-
002-S
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 75 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
Once supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
Once supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 76 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
One Graphic Every run supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 77 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
5 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 78 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
5 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 79 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Paynter Chart
supervisor, and
QAF-011-
100% 100% supervisor follow
036
procedure QAP-13-
002-S

Stop process, notify


Paynter Chart supervisor, and
100% 100% QAF-011- supervisor follow
036 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 80 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Paynter Chart supervisor, and
Every Three
1 PCS QAF-011- supervisor follow
hours
036 procedure QAP-13-
002-S

Stop process, notify


Paynter Chart
supervisor, and
QAF-011-
100% 100% supervisor follow
036
procedure QAP-13-
002-S

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
1 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 81 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Stop process, notify


Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 82 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 83 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 84 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


Beginning and QAF-011- supervisor, and
2 pcs end of the 036 supervisor follow
shifth Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
Once 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 85 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 86 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Paynter Chart
supervisor, and
QAF-011-
100% 100% supervisor follow
036
procedure QAP-13-
002-S

Stop process, notify


Paynter Chart
supervisor, and
QAF-011-
100% 100% supervisor follow
036
procedure QAP-13-
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 87 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
1 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 88 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 89 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


QAF-011- supervisor, and
Every Three
3 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
5 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
X-R chart
Paynter Chart Stop process, notify
QAF-011- supervisor, and
100% 100% 036 supervisor follow
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
X-R chart
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 90 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
X-R chart
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
1 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 91 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 92 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Paynter Chart Stop process, notify
QAF-011- supervisor, and
100% 100% 036 supervisor follow
Process inst. procedure QAP-13-
PLF-003-001 002-S
Paynter Chart
QAF-011-
Stop process, notify
036
Beginning and supervisor, and
Insp. Inst.
2 PCS end of the supervisor follow
QAF-011-026
shifth procedure QAP-13-
Visual aid
002-S
silicone
dispenser
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
Once 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 93 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
3 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
100% 100% 036 supervisor follow
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
100% 100% 036 supervisor follow
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
X-R chart
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
036
100% 100% supervisor follow
Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
X-R chart
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 94 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Paynter Chart Stop process, notify


QAF-011- supervisor, and
100% 100% 036 supervisor follow
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
1 PCS supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
1 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 95 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.

Stop process, notify


Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Stop process, notify
Set up check supervisor, and
Three times
1 sheet. supervisor follow
per shift.
QAF-005-020 procedure QAP-13-
002-S
Set up check
Beginning and Stop process, review
1 sheet.
end of the shift set up.
PLF-001-004

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 96 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 97 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
5 PCS 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
Once 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
Once 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S
Paynter Chart Stop process, notify
QAF-011- supervisor, and
Every Three
Once 036 supervisor follow
hours
Insp. Inst. procedure QAP-13-
QAF-011-026 002-S

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 98 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Everytime a 036
Once supervisor follow
box is released Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S
Paynter Chart
Stop process, notify
QAF-011-
supervisor, and
Every Three 036
Once supervisor follow
hours Insp. Inst.
procedure QAP-13-
QAF-011-026
002-S

Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 99 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
Page 100 of 104
Control Plan
Control Plan
9-Aug-2016 Date (rev):
8-Jun-2017

Customer Engr'g Approval &


Approval Date (if req'd):

Customer Quality Approval &


Approval Date (if req'd):

Other Approvals & Approval


Dates (if req'd):

ose location for new row(s), right click & select "Insert Copied Cells."
Methods

Sample Reaction
Control Plan
Method
Size Freq.
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016
Process Doc
PLF002-003
Stop process, notify
100% 100% Paynter Chart
supervisor.
QAF-
009-016

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
A12: Enter Op / Process reference # (consistent numbering within Process Flow, PFMEA, & Control Plan). Page 101 of 104

B12: Enter part / process step reference # (consistent numbering within Process Flow, PFMEA, & Control Plan).
C3: Enter the control plan #.
C5: Enter the item / part number. (Part# is auto-populated from PSW.)

C7: Enter the part name / description. (Part name is auto-populated from PSW.)

C9: Enter the name of the supplying organization. (Supplier Name is auto-populated from PSW.)

C12: Identify the process / operation name from process flow that best describes the activity being addressed.
D12: Identify the process equipment used within manufacturing.
E5: Enter item / part revision level. (Rev# is auto-populated from PSW.)

E9: Enter the supplying organization plant name / location. (Supplier Plant Name / Location is auto-populated from PSW.)

F12: Distinguishing feature, dimension or property of a process or its output (product) on which variable or attribute data can be collected.
F13: Enter the unique feature / requirement identifier # (consistent numbering within design record, dimensional results, and control plan).
G13: List product characteristics, features or properties of part, component or assembly that are described on drawings or other primary
engineering information for which process controls are routinely tracked during normal operations.
H3: Enter supplying organization key contact name.
H5: Enter the names of the supplying organization team members that were involved in creating this control plan.
H7: Enter the name of the person within supplying organization responsible for the supplier control plan approval.
H9: Enter the Woodward assigned supplier number of the supplying organization.
(Supplier# is auto-populated from PSW.)

H13: List process variables (input variables) that have a cause and effect relationship with the identified product characteristic that must be
controlled to minimize product variation.
I12: This column is to be used to identify special characteristic classifications (e.g., "KEY" or "KCC", critical, major, significant). A symbols
legend/key to be included with control plan.
J3: Enter supplying organization key contact's phone#.
J7: Enter supplying organization's approval date of supplier control plan.
J12: Systematic plan using procedures and other tools to control a process.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan
J13: Enter the specification and tolerance per the design record. Page 102 of 104

K13: Describe the measurement system or technique (gages, fixtures, tools, and/or test equipment) utilized to evaluate the specification.
L3: Enter the date the original control plan was compiled.
L13: Representative population of parts evaluated to requirements in order to verify effective control.
L15: Identify sample size.
M5: Enter name of customer engineering control plan approver.
M7: Enter name of customer quality control plan approver.
M9: Enter name(s) of other applicable control plan approver(s).
M15: Identify sampling frequency.
N13: Provide brief description of how operation will be controlled (based on analysis of process). Control method should be continually
evaluated for effectiveness of process control.
O3: Enter the date the latest control plan revision / update.
O5: Enter customer engineering control plan approval date.
O7: Enter customer quality control plan approval date.
O9: Enter other applicable control plan approval date(s).
O12: Specify corrective actions necessary to avoid producing non-conforming products or operating out of control. Also identify the person
responsible for the reaction plan.

Combined Supplier PPAP Forms Packet 4-06-3461 Rev 7 / 15-Sep-2015 Woodward Control Plan

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