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Product Family Mgmt

Forecast
Total Sales
Family
$
Burger 10,000
Chicken 15,000
Hoagies 20,000
Pizza 5,000
Total Sales $ 50,000

Harga/
Family Product Forecast Total
unit
Burger Regular 1,200 1 1,200
Super 2,700 1.5 4,050
Super
2,100 1.8 3,780
Duper
Chicken Regular 1,800 2.5 4,500
Cajun 2,700 2.75 7,425
Hoagies Italian 2,250 3.5 7,875
 French 1,650 3 4,950
American 1,350 3.25 4,388
Pizza Cheese 750 1.75 1,313
Pepperoni 1,200 2.25 2,700
Total Target Faktor New
sales sales pengali target
9,030 10,000 1.11 1,329
2,990
2,326
11,925 15,000 1.26 2,264
3,396
17,213 20,000 1.16 2,614
 1,917
1,569
4,013 5,000 1.25 935
1,495
Stock out tidak diijinkan
Minimum inventory 1100 unit
Unit cot $50 (labor $8, material $30 & overhead $12
Overtime unit cost $53,5 (labor $12, material $30 &
Level strategy
overhead $11.5)
Bulan Inventor
Carrying cost Produks
rate 0.3 Sales
per tahun Ending
per dollar Overtim Inventory
inventory
y awal i (000)
Hiring cost $600/operator (000) inventor e cost cost
(000)
Layoff cost $200/operator y
Labor cost/hour $10
Capacity
January per operator/bulan
1.1 10 160 hours
9 2.1 USD 2,625 50= unit cost.
Tambahan 200 unit butuh 1 operator
February 2.1 9.5 6.2 5.4 USD 6,750 0.3=biaya simpan
Overtime dibutuhkan bila output lebih dari 1200/bulan
March
Inventory cost5.9 10 x unit cost
= inventory 8 ($40) 7.9
x 0.3/12 USD 9,875 12=12 bulan.
April
bulan 7.9 10 11 6.9 USD 8,625
May 6.9 10 13.2 3.7 USD 4,625
June 3.7 10 10 3.7 USD 4,625
July 3.7 10 8 5.7 USD 7,125
August 5.7 10 6 9.7 USD12,125
Septembe 9.7 10 9.5 10.2 USD12,750
October 10.2 10 13 7.2 USD 9,000
November 7.2 10 14 3.2 USD 4,000
December 3.2 10 12.1 1.1 USD 1,375
Total 119.5 120 66.8 USD83,500
 = unit cost.
3=biaya simpan
=12 bulan.
Soal Hiring cost/operator $400
Layoff cost/operator $100
Holding cost/unit/bulan $50
Safety stock 5
Labor cost/bulan $480
Overtime cost/hour $18
Output/operator/hari 8
Jumlah hari kerja/bulan 21
Jumlah operator sekarang 5

Pertanyaan Berapakah cost untuk chase strategy?

Berapakah cost untuk level strategy?

January February March April

Sales 40 40 40 32

Lembar jawab Chase strategy

Bulan Inventor Produksi Jumlah Perubah
y awal & sales operator an
(000) (000) dibutuhk jumlah
an operator

5
January 5 40 5 0
February 5 40 5 0
March 5 40 5 0
April 5 32 4 -1
May 5 32 4 0
June 5 32 4 0
July 5 48 6 2
August 5 48 6 0
Septembe 5 48 6 0
October 5 60 8 2
Novembe 5 60 8 0
Decembe 5 60 8 0
Total

Lembar jawab Level strategy

Bulan Invent Produk Sales Invent
ory si (000) ory
awal (000) akhir
(000)

January 5 45 40 10
February 45 40 15
March 45 40 20
April 45 32 33
May 45 32 46
June 45 32 59
July 45 48 56
August 45 48 53
September 45 48 50
October 45 60 35
November 45 60 20
December 45 60 5
Total

Lembar jawab Compromise strategy

Bulan Inventor Produksi Sales Jumlah Perubah
y awal & sales (000) operator an
(000) (000) dibutuhk jumlah
an operator

5
January 5 40 40 24 19
February 5 40 40 24 0
March 5 40 40 24 0
April 5 32 32 19 -5
May 5 32 32 19 0
June 5 32 32 19 0
July 5 48 48 29 10
August 5 48 48 29 0
Septembe 5 48 48 29 0
October 5 60 60 36 7
Novembe 5 60 60 36 0
Decembe 5 60 60 36 0
Total
perator $400
perator $100
nit/bulan $50
stock 5
bulan $480
st/hour $18
rator/hari 8
erja/bulan 21
or sekarang 5

May June July August September October

32 32 48 48 48 60
45

mbar jawab Chase strategy

Hiring cost Layoff cost Inventory cost
$50/operator $100/operat
or

USD - USD 250

USD - USD 250
USD - USD 250
USD 100 USD 250
USD - USD 250
USD - USD 250
 USD 100 USD 250
USD - USD 250
USD - USD 250
USD 75 USD 250
USD - USD 250
USD - USD 250
USD 175 USD 100 USD 3,000

Total cost USD 3,275

strategy
Inventory
cost

USD 500
USD 750
USD 1,000
USD 1,650
USD 2,300
USD 2,950
USD 2,800
 USD 2,650
USD 2,500
USD 1,750
USD 1,000
USD 250
USD 20,100

mise strategy
Hiring cost Layoff cost Inventor Inventory cost
$50/operator $100/operat y akhir
or

USD 940 5.00 USD 250

USD - 5.00 USD 250
USD - 5.00 USD 250
USD - 5.00 USD 250
USD - 5.00 USD 250
USD - 5.00 USD 250
USD 476 5.00 USD 250
USD - 5.00 USD 250
USD - 5.00 USD 250
USD 357 5.00 USD 250
USD - 5.00 USD 250
USD - 5.00 USD 250
USD 1,774 USD - USD 3,000

USD 4,774
November December
60 60
 Data Kebutuhan k
Product group
A B
Assembly 7.54 4.34
Sub assy 4.12 2.36
Welding 2.53 4.71
Machining 5.28 2.68
Material cost/unit USD57.50 USD43.25
Sales price USD400 USD300
Sales cost/unit USD10 USD10

A B

Production target 100 100

Assembly 754 434
Sub assy 412 236
 Welding 253 471
Machining 528 268
Material cost/unit 5750 4325
Labor cost 25,940.25 17,950.75
Total cost 31,690.25 22,275.75

Product group

A B

Production target 150 80

Assembly 1131 347.2
Sub assy 618 188.8
Welding 379.5 376.8
Machining 792 214.4
Material cost/unit 8,625.00 3,460.00
Labor cost 38,910.38 14,360.60
Total cost 47,535.38 17,820.60
 Data Kebutuhan kapasitas dalam std hours/unit
Product group
C D Efficiency Cost/hour
3.91 5.51 90% USD12.50
4.78 5.34 105% USD10.75
3.34 3.92 92% USD11.25
4.11 3.73 95% USD17.50
USD61.10 USD39.86
USD350 USD350
USD10 USD10

Total hours Total aktual

C D
dibutuhkan kebutuhan

100 100 400

391 551 2130 2,367
478 534 1660 1,581
 334 392 1450 1,576
411 373 1580 1,663
6110 3986
20,976.00 23,565.50
27,086.00 27,551.50

Product group

Total hours Total aktual

C D
dibutuhkan kebutuhan

120 50 350
469.2 275.5 2222.9 2,470
573.6 267 1647.4 1,569
400.8 196 1353.1 1,471
493.2 186.5 1686.1 1,775
7,332.00 1,993.00 21410
25,171.20 11,782.75
32,503.20 13,775.75
Kapasitas
tersedia
2000h
2000h
2000h
2000h

Kapasitas Over/under
Efficiency cost
tersedia load

90% 2000 -366.7 26,625.0

105% 2000 419.0 17,845.0
 92% 2000 423.9 16,312.5
95% 2000 336.8 27,650.0

88,432.5

Kapasitas Over/under
Efficiency
tersedia load

90% 2000 -469.9 27,786.3

105% 2000 431.0 17,709.6
92% 2000 529.2 15,222.4
95% 2000 225.2 29,506.8

90,224.93
 orang hari jam

88,432.50 contoh 10 20 8 1600 3200

gaji/ orang 12000000 7500 3750

total labor cost

90,224.9