Documente Academic
Documente Profesional
Documente Cultură
Date: 2015/10/30
Table of Contents
Revision list............................................................................................................................................1
bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.1......................................................................................1
bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.5......................................................................................2
bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.7......................................................................................6
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.8.........................................................................10
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.9.........................................................................12
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 2.0.........................................................................13
A SAFETY AND IMPORTANT WARNING ITEMS............................................................................A-1
1. IMPORTANT NOTICE.................................................................................................................................................A-2
2. DESCRIPTION ITEMS FOR DANGER, WARNING AND CAUTION..........................................................................A-3
2.1 Description items in this Service Manual...................................................................................................................................A-3
2.2 Description items for safety and important warning items.........................................................................................................A-3
3. SAFETY WARNINGS..................................................................................................................................................A-4
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC.......................................................................................A-4
3.1.1 Actions requiring special attention...................................................................................................................................A-4
3.2 POWER PLUG SELECTION.....................................................................................................................................................A-5
3.2.1 Power Cord Set or Power Plug.......................................................................................................................................A-5
3.3 CHECKPOINTS WHEN PERFORMING ON-SITE SERVICE...................................................................................................A-6
3.3.1 Power Supply..................................................................................................................................................................A-7
3.3.2 Installation Requirements..............................................................................................................................................A-11
3.3.3 After Service..................................................................................................................................................................A-13
3.4 FUSE.......................................................................................................................................................................................A-18
3.5 Used Batteries Precautions.....................................................................................................................................................A-19
3.5.1 ALL Areas......................................................................................................................................................................A-19
3.5.2 Germany........................................................................................................................................................................A-19
3.5.3 France...........................................................................................................................................................................A-19
3.5.4 Denmark........................................................................................................................................................................A-19
3.5.5 Finland, Sweden............................................................................................................................................................A-19
3.5.6 Norway..........................................................................................................................................................................A-19
4. WARNING INDICATIONS ON THE MACHINE.........................................................................................................A-20
4.1 Warning indications inside the machine..................................................................................................................................A-20
4.2 Warning indications on the boards..........................................................................................................................................A-36
5. MEASURES TO TAKE IN CASE OF AN ACCIDENT...............................................................................................A-40
B NOTATION OF THE CONTENTS..................................................................................................B-1
1. PRECAUTION ON HANDLING THIS MANUAL .........................................................................................................B-1
2. PRODUCT NAME.......................................................................................................................................................B-2
3. TRADEMARK .............................................................................................................................................................B-3
3.1 TRADEMARKS OF OTHER COMPANIES ..............................................................................................................................B-3
3.2 OWN TRADEMARKS ...............................................................................................................................................................B-3
4. ELECTRICAL PARTS AND SIGNALS........................................................................................................................B-4
5. PAPER FEED DIRECTION ........................................................................................................................................B-6
C PRODUCT SPECIFICATIONS......................................................................................................C-1
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L.........................................................................C-1
1.1 Type..........................................................................................................................................................................................C-1
1.2 Functions...................................................................................................................................................................................C-1
1.3 Paper.........................................................................................................................................................................................C-2
(1) Size and weight..................................................................................................................................................................C-2
(2) Type of paper......................................................................................................................................................................C-2
1.4 Recommended paper................................................................................................................................................................C-2
1.4.1 Inch.................................................................................................................................................................................C-2
1.4.2 Metric..............................................................................................................................................................................C-3
1.5 Materials....................................................................................................................................................................................C-3
(1) C1070, C1070P, C71hc, C1060, C1060L...........................................................................................................................C-3
1.6 Maintenance..............................................................................................................................................................................C-4
1.7 Machine data.............................................................................................................................................................................C-4
1.8 Operating environment..............................................................................................................................................................C-5
1.9 Note regarding the specifications .............................................................................................................................................C-5
2. HT-511........................................................................................................................................................................C-6
2.1 Type .........................................................................................................................................................................................C-6
2.2 Machine data ............................................................................................................................................................................C-6
i
2.3 Operating environment .............................................................................................................................................................C-6
2.4 Note regarding the specifications .............................................................................................................................................C-6
3. DF-626........................................................................................................................................................................C-7
3.1 Type..........................................................................................................................................................................................C-7
3.2 Functions...................................................................................................................................................................................C-7
3.3 Type of paper............................................................................................................................................................................C-7
3.4 Originals that are not allowed to be fed.....................................................................................................................................C-7
3.5 Originals other than the paper feed and the throughput can be guaranteed.............................................................................C-7
3.6 Table of mixed combinations.....................................................................................................................................................C-8
(1) Inch.....................................................................................................................................................................................C-8
(2) Metric..................................................................................................................................................................................C-8
3.7 Machine data.............................................................................................................................................................................C-8
3.8 Operating environment..............................................................................................................................................................C-9
3.9 Note regarding the specifications .............................................................................................................................................C-9
4. PF-602m...................................................................................................................................................................C-10
4.1 Type .......................................................................................................................................................................................C-10
4.2 Functions ................................................................................................................................................................................C-10
4.3 Type of paper..........................................................................................................................................................................C-10
4.4 Maintenance ...........................................................................................................................................................................C-10
4.5 Machine data ..........................................................................................................................................................................C-10
4.6 Operating environment ...........................................................................................................................................................C-10
4.7 Note regarding the specifications ...........................................................................................................................................C-10
5. HT-504......................................................................................................................................................................C-11
5.1 Type .......................................................................................................................................................................................C-11
5.2 Machine data ..........................................................................................................................................................................C-11
5.3 Operating environment ...........................................................................................................................................................C-11
5.4 Note regarding the specifications ...........................................................................................................................................C-11
6. PF-707......................................................................................................................................................................C-12
6.1 Type........................................................................................................................................................................................C-12
6.2 Functions.................................................................................................................................................................................C-12
(1) Paper feed........................................................................................................................................................................C-12
6.3 Type of paper..........................................................................................................................................................................C-12
6.4 Machine data...........................................................................................................................................................................C-12
6.5 Operating environment ...........................................................................................................................................................C-12
6.6 Note regarding the specifications ...........................................................................................................................................C-12
7. HT-506......................................................................................................................................................................C-13
7.1 Type .......................................................................................................................................................................................C-13
7.2 Machine data ..........................................................................................................................................................................C-13
7.3 Operating environment ...........................................................................................................................................................C-13
7.4 Note regarding the specifications ...........................................................................................................................................C-13
8. LU-202......................................................................................................................................................................C-14
8.1 Type .......................................................................................................................................................................................C-14
8.2 Functions ................................................................................................................................................................................C-14
8.3 Type of paper .........................................................................................................................................................................C-14
8.4 Maintenance ...........................................................................................................................................................................C-14
8.5 Machine data ..........................................................................................................................................................................C-14
8.6 Operating environment ...........................................................................................................................................................C-14
8.7 Note regarding the specifications ...........................................................................................................................................C-14
9. HT-503......................................................................................................................................................................C-15
9.1 Type .......................................................................................................................................................................................C-15
9.2 Machine data ..........................................................................................................................................................................C-15
9.3 Operating environment ...........................................................................................................................................................C-15
9.4 Note regarding the specifications ...........................................................................................................................................C-15
10. MB-506....................................................................................................................................................................C-16
10.1 Type......................................................................................................................................................................................C-16
10.2 Functions...............................................................................................................................................................................C-16
10.3 Type of paper........................................................................................................................................................................C-16
10.4 Machine data.........................................................................................................................................................................C-16
10.5 Operating environment..........................................................................................................................................................C-16
10.6 Note regarding the specifications .........................................................................................................................................C-16
11. OT-502....................................................................................................................................................................C-17
11.1 Type......................................................................................................................................................................................C-17
11.2 Functions...............................................................................................................................................................................C-17
11.3 Type of paper........................................................................................................................................................................C-17
11.4 Machine data.........................................................................................................................................................................C-17
11.5 Operating environment .........................................................................................................................................................C-17
11.6 Note regarding the specifications .........................................................................................................................................C-17
ii
12. EF-103....................................................................................................................................................................C-18
12.1 Type......................................................................................................................................................................................C-18
12.2 Functions...............................................................................................................................................................................C-18
12.3 Type of paper........................................................................................................................................................................C-18
12.4 Recommended paper............................................................................................................................................................C-19
12.4.1 Inch.............................................................................................................................................................................C-19
12.4.2 Metric..........................................................................................................................................................................C-19
12.5 Machine data.........................................................................................................................................................................C-19
12.6 Operating environment..........................................................................................................................................................C-20
12.7 Note regarding the specifications .........................................................................................................................................C-20
13. RU-516....................................................................................................................................................................C-21
13.1 Type......................................................................................................................................................................................C-21
13.2 Functions...............................................................................................................................................................................C-21
13.3 Type of paper........................................................................................................................................................................C-21
13.4 Machine data.........................................................................................................................................................................C-21
13.5 Operating environment .........................................................................................................................................................C-21
13.6 Note regarding the specifications .........................................................................................................................................C-21
14. RU-517....................................................................................................................................................................C-22
14.1 Type......................................................................................................................................................................................C-22
14.2 Functions...............................................................................................................................................................................C-22
14.3 Type of paper........................................................................................................................................................................C-22
14.4 Machine data.........................................................................................................................................................................C-22
14.5 Operating environment .........................................................................................................................................................C-22
14.6 Note regarding the specifications .........................................................................................................................................C-22
15. MK-740....................................................................................................................................................................C-23
15.1 Type......................................................................................................................................................................................C-23
15.2 Functions...............................................................................................................................................................................C-23
15.3 Type of paper........................................................................................................................................................................C-23
15.4 Machine data.........................................................................................................................................................................C-23
15.5 Operating environment .........................................................................................................................................................C-23
15.6 Note regarding the specifications .........................................................................................................................................C-23
16. RU-509 ...................................................................................................................................................................C-24
16.1 Type .....................................................................................................................................................................................C-24
16.2 Functions...............................................................................................................................................................................C-24
16.3 Type of paper........................................................................................................................................................................C-24
16.4 Machine data ........................................................................................................................................................................C-24
16.5 Operating environment .........................................................................................................................................................C-24
16.6 Note regarding the specifications .........................................................................................................................................C-24
17. HM-102 ..................................................................................................................................................................C-25
17.1 Type .....................................................................................................................................................................................C-25
17.2 Function ................................................................................................................................................................................C-25
17.3 Type of paper........................................................................................................................................................................C-25
17.4 Machine data ........................................................................................................................................................................C-25
17.5 Operating environment .........................................................................................................................................................C-25
17.6 Note regarding the specifications .........................................................................................................................................C-25
18. RU-510....................................................................................................................................................................C-26
18.1 Type......................................................................................................................................................................................C-26
18.2 Functions...............................................................................................................................................................................C-26
18.3 Type of paper........................................................................................................................................................................C-26
18.4 Machine data.........................................................................................................................................................................C-26
18.5 Operating environment .........................................................................................................................................................C-26
18.6 Note regarding the specifications .........................................................................................................................................C-26
19. FS-531 ...................................................................................................................................................................C-27
19.1 Type .....................................................................................................................................................................................C-27
19.2 Function.................................................................................................................................................................................C-27
(1) Functions..........................................................................................................................................................................C-27
(2) Staple................................................................................................................................................................................C-27
(3) Maximum tray capacity.....................................................................................................................................................C-27
19.3 Type of paper .......................................................................................................................................................................C-27
(1) Staple mode......................................................................................................................................................................C-27
19.4 Machine data ........................................................................................................................................................................C-28
19.5 Operating environment .........................................................................................................................................................C-28
19.6 Note regarding the specifications .........................................................................................................................................C-28
20. FS-612 ...................................................................................................................................................................C-29
20.1 Type .....................................................................................................................................................................................C-29
20.2 Functions...............................................................................................................................................................................C-29
(1) Function............................................................................................................................................................................C-29
(2) Staple ...............................................................................................................................................................................C-29
iii
(3) Folding .............................................................................................................................................................................C-29
(4) Maximum tray capacity*1..................................................................................................................................................C-29
20.3 Type of paper........................................................................................................................................................................C-30
(1) Staple mode......................................................................................................................................................................C-30
(2) Saddle stitching mode......................................................................................................................................................C-30
(3) Half-Fold mode.................................................................................................................................................................C-30
(4) Tri-folding mode................................................................................................................................................................C-31
20.4 Machine data ........................................................................................................................................................................C-31
20.5 Operating environment .........................................................................................................................................................C-31
20.6 Note regarding the specifications .........................................................................................................................................C-31
21. PI-502 .....................................................................................................................................................................C-32
21.1 Type .....................................................................................................................................................................................C-32
21.2 Functions...............................................................................................................................................................................C-32
21.3 Type of paper .......................................................................................................................................................................C-32
21.4 Machine data ........................................................................................................................................................................C-32
21.5 Operating environment .........................................................................................................................................................C-33
21.6 Note regarding the specifications .........................................................................................................................................C-33
22. PK-512/513.............................................................................................................................................................C-34
22.1 Type......................................................................................................................................................................................C-34
22.2 Functions...............................................................................................................................................................................C-34
22.3 Type of paper........................................................................................................................................................................C-34
22.4 Machine data.........................................................................................................................................................................C-34
22.5 Operating environment .........................................................................................................................................................C-34
22.6 Note regarding the specifications .........................................................................................................................................C-34
23. FS-532....................................................................................................................................................................C-35
23.1 Type......................................................................................................................................................................................C-35
23.2 Functions...............................................................................................................................................................................C-35
(1) Functions..........................................................................................................................................................................C-35
(2) Staple sheet......................................................................................................................................................................C-35
(3) Staple position..................................................................................................................................................................C-35
(4) Maximum tray capacity.....................................................................................................................................................C-35
23.3 Type of paper........................................................................................................................................................................C-36
................................................................................................................................................................................................C-36
23.3.1 Allowable amount of curling........................................................................................................................................C-37
23.4 Machine data.........................................................................................................................................................................C-37
23.5 Operating environment..........................................................................................................................................................C-37
23.6 Note regarding the specifications .........................................................................................................................................C-37
24. SD-510....................................................................................................................................................................C-38
24.1 Type......................................................................................................................................................................................C-38
24.2 Functions...............................................................................................................................................................................C-38
(1) Functions..........................................................................................................................................................................C-38
(2) Maximum tray capacity.....................................................................................................................................................C-38
(3) Performance.....................................................................................................................................................................C-38
24.3 Type of paper........................................................................................................................................................................C-38
(1) Saddle stitching mode......................................................................................................................................................C-38
(2) Half-Fold mode.................................................................................................................................................................C-39
(3) Tri-folding mode................................................................................................................................................................C-40
(4) Allowable amount of curling..............................................................................................................................................C-40
24.4 Machine data.........................................................................................................................................................................C-40
24.5 Operating environment..........................................................................................................................................................C-40
24.6 Note regarding the specifications .........................................................................................................................................C-40
25. PK-522....................................................................................................................................................................C-41
25.1 Type......................................................................................................................................................................................C-41
25.2 Functions...............................................................................................................................................................................C-41
25.3 Type of paper........................................................................................................................................................................C-41
25.4 Machine data.........................................................................................................................................................................C-41
25.5 Operating environment .........................................................................................................................................................C-41
25.6 Note regarding the specifications .........................................................................................................................................C-42
26. MK-732....................................................................................................................................................................C-43
26.1 Type......................................................................................................................................................................................C-43
26.2 Type of paper........................................................................................................................................................................C-43
26.3 Machine data.........................................................................................................................................................................C-43
26.4 Operating environment..........................................................................................................................................................C-43
26.5 Note regarding the specifications .........................................................................................................................................C-43
27. LS-505.....................................................................................................................................................................C-44
27.1 Type .....................................................................................................................................................................................C-44
27.2 Functions...............................................................................................................................................................................C-44
(1) Function............................................................................................................................................................................C-44
iv
(2) Maximum tray capacity ....................................................................................................................................................C-44
27.3 Type of paper........................................................................................................................................................................C-44
27.4 Machine data.........................................................................................................................................................................C-45
27.5 Operating environment .........................................................................................................................................................C-45
27.6 Note regarding the specifications .........................................................................................................................................C-45
28. LS-506.....................................................................................................................................................................C-46
28.1 Type .....................................................................................................................................................................................C-46
28.2 Functions...............................................................................................................................................................................C-46
(1) Function............................................................................................................................................................................C-46
(2) Maximum tray capacity.....................................................................................................................................................C-46
28.3 Type of paper........................................................................................................................................................................C-46
28.4 Machine data.........................................................................................................................................................................C-47
28.5 Operating environment .........................................................................................................................................................C-47
28.6 Note regarding the specifications .........................................................................................................................................C-47
29. FD-503....................................................................................................................................................................C-48
29.1 Type .....................................................................................................................................................................................C-48
29.2 Functions...............................................................................................................................................................................C-48
(1) Function............................................................................................................................................................................C-48
(2) Maximum tray capacity ....................................................................................................................................................C-48
29.3 Type of paper........................................................................................................................................................................C-49
(1) Punching function ............................................................................................................................................................C-49
(2) Folding functions ..............................................................................................................................................................C-49
(3) PI functions ......................................................................................................................................................................C-50
29.4 Machine data.........................................................................................................................................................................C-50
29.5 Operating environment .........................................................................................................................................................C-50
29.6 Note regarding the specifications .........................................................................................................................................C-50
30. SD-506....................................................................................................................................................................C-51
30.1 Type .....................................................................................................................................................................................C-51
30.2 Functions ..............................................................................................................................................................................C-51
(1) Function............................................................................................................................................................................C-51
(2) Maximum tray capacity ....................................................................................................................................................C-51
30.3 Type of paper........................................................................................................................................................................C-51
(1) Straight/sub tray mode .....................................................................................................................................................C-51
(2) Saddle stitching mode .....................................................................................................................................................C-52
(3) Trimming mode ................................................................................................................................................................C-53
(4) Multi-center folding mode ................................................................................................................................................C-53
(5) Overlap tri-folding mode ..................................................................................................................................................C-54
30.4 Machine data.........................................................................................................................................................................C-54
30.5 Operating environment .........................................................................................................................................................C-54
30.6 Note regarding the specifications .........................................................................................................................................C-54
31. SD-513....................................................................................................................................................................C-55
31.1 Type......................................................................................................................................................................................C-55
31.2 Functions...............................................................................................................................................................................C-55
(1) Functions..........................................................................................................................................................................C-55
(2) Maximum tray capacity ...................................................................................................................................................C-55
(3) Performance.....................................................................................................................................................................C-56
31.3 Type of paper........................................................................................................................................................................C-57
(1) Straight, sub tray mode ...................................................................................................................................................C-57
(2) Saddle stitching mode ....................................................................................................................................................C-58
(3) Trimming mode ...............................................................................................................................................................C-60
(4) Multi folding mode ...........................................................................................................................................................C-61
(5) Allowable amount of curling ............................................................................................................................................C-61
31.4 Machine data.........................................................................................................................................................................C-61
31.5 Operating environment..........................................................................................................................................................C-61
31.6 Note regarding the specifications..........................................................................................................................................C-61
32. CR-101....................................................................................................................................................................C-62
32.1 Type......................................................................................................................................................................................C-62
32.2 Functions...............................................................................................................................................................................C-62
(1) Functions..........................................................................................................................................................................C-62
(2) Applicable mode and number of creases .......................................................................................................................C-62
(3) Performance.....................................................................................................................................................................C-63
32.3 Type of paper........................................................................................................................................................................C-64
32.4 Machine data.........................................................................................................................................................................C-64
32.5 Operating environment..........................................................................................................................................................C-64
32.6 Note regarding the specifications..........................................................................................................................................C-64
33. TU-503....................................................................................................................................................................C-65
33.1 Type......................................................................................................................................................................................C-65
33.2 Functions...............................................................................................................................................................................C-65
(1) Functions..........................................................................................................................................................................C-65
v
(2) Applicable mode list ........................................................................................................................................................C-65
(3) Performance.....................................................................................................................................................................C-65
33.3 Type of paper........................................................................................................................................................................C-66
(1) Slit mode .........................................................................................................................................................................C-66
33.4 Machine data.........................................................................................................................................................................C-66
33.5 Operating environment..........................................................................................................................................................C-66
33.6 Note regarding the specifications..........................................................................................................................................C-66
34. FD-504....................................................................................................................................................................C-67
34.1 Type......................................................................................................................................................................................C-67
34.2 Functions...............................................................................................................................................................................C-67
(1) Functions..........................................................................................................................................................................C-67
(2) Applicable mode list ........................................................................................................................................................C-67
(3) Maximum tray capacity.....................................................................................................................................................C-67
(4) Performance.....................................................................................................................................................................C-67
34.3 Type of paper........................................................................................................................................................................C-67
34.4 Machine data.........................................................................................................................................................................C-68
34.5 Operating environment..........................................................................................................................................................C-68
34.6 Note regarding the specifications..........................................................................................................................................C-68
35. PB-503....................................................................................................................................................................C-69
35.1 Type .....................................................................................................................................................................................C-69
35.2 Functions...............................................................................................................................................................................C-69
(1) Function............................................................................................................................................................................C-69
(2) Binding sheets..................................................................................................................................................................C-69
(3) Maximum tray capacity.....................................................................................................................................................C-69
(4) Others...............................................................................................................................................................................C-69
35.3 Type of paper........................................................................................................................................................................C-69
(1) Paper size ........................................................................................................................................................................C-69
(2) Paper weight ....................................................................................................................................................................C-70
(3) Applicable paper in each mode........................................................................................................................................C-70
35.4 Machine data ........................................................................................................................................................................C-72
35.5 Operating environment .........................................................................................................................................................C-72
35.6 Note regarding the specifications .........................................................................................................................................C-72
36. IC-602.....................................................................................................................................................................C-73
36.1 Type......................................................................................................................................................................................C-73
36.2 Functions...............................................................................................................................................................................C-73
36.3 Paper ....................................................................................................................................................................................C-73
36.4 Machine data.........................................................................................................................................................................C-73
36.5 Operating environment..........................................................................................................................................................C-73
36.6 Note regarding the specifications .........................................................................................................................................C-73
37. GP-501....................................................................................................................................................................C-74
37.1 Type......................................................................................................................................................................................C-74
37.2 Modes of Operation...............................................................................................................................................................C-74
37.3 Machine data.........................................................................................................................................................................C-74
37.4 Software................................................................................................................................................................................C-74
37.5 Electronic...............................................................................................................................................................................C-74
37.6 Inputs.....................................................................................................................................................................................C-74
(1) Media Input from Printer...................................................................................................................................................C-74
(2) Power................................................................................................................................................................................C-75
37.7 Outputs..................................................................................................................................................................................C-75
37.8 Performance..........................................................................................................................................................................C-75
(1) Reliability..........................................................................................................................................................................C-75
37.9 Operation Environment, Storage, Transportation..................................................................................................................C-75
37.10 Safety/Regulatory................................................................................................................................................................C-75
(1) Safety Compliance............................................................................................................................................................C-75
(2) Electromagnetic Compliance............................................................................................................................................C-75
37.11 Appendix A..........................................................................................................................................................................C-76
37.12 Appendix B..........................................................................................................................................................................C-76
37.13 Appendix C..........................................................................................................................................................................C-77
37.14 Glossary of Terms...............................................................................................................................................................C-78
38. GP-502....................................................................................................................................................................C-79
38.1 Type......................................................................................................................................................................................C-79
38.2 Functions...............................................................................................................................................................................C-79
(1) Function............................................................................................................................................................................C-79
(2) Binding sheets..................................................................................................................................................................C-79
(3) Book stock quantity...........................................................................................................................................................C-79
(4) Others...............................................................................................................................................................................C-79
38.3 Type of paper........................................................................................................................................................................C-79
(1) Paper size.........................................................................................................................................................................C-79
(2) Paper weight.....................................................................................................................................................................C-80
vi
(3) Type of paper....................................................................................................................................................................C-80
(4) Recommended paper.......................................................................................................................................................C-80
38.4 Performance Specifications...................................................................................................................................................C-80
(1) Input conditions.................................................................................................................................................................C-80
(2) Sticking specifications.......................................................................................................................................................C-81
(3) Book specifications...........................................................................................................................................................C-82
38.5 Materials................................................................................................................................................................................C-82
38.6 Machine data.........................................................................................................................................................................C-83
38.7 Operating environment..........................................................................................................................................................C-83
38.8 Note regarding the specifications .........................................................................................................................................C-83
D OVERALL COMPOSITION............................................................................................................D-1
1. SYSTEM CONFIGURATION......................................................................................................................................D-1
1.1 System configuration (C1070/C1070P/C71hc/C1060)..............................................................................................................D-1
1.2 System configuration when installing MK-740 (C1070/C1070P/C71hc/C1060)........................................................................D-2
1.3 Configuration for optional device (C1070/C1070P/C71hc/C1060)............................................................................................D-3
1.3.1 Coupling combination of the main body and the paper feed option................................................................................D-3
1.3.2 Coupling combination of the main body and the finisher option......................................................................................D-4
1.3.3 Combination of the main body and the image controller (IC) option...............................................................................D-6
1.4 System configuration (C1060L).................................................................................................................................................D-6
1.5 Configuration for optional device (C1060L)...............................................................................................................................D-7
1.5.1 Coupling combination of the main body and the paper feed option................................................................................D-7
1.5.2 Coupling combination of the main body and the finisher option......................................................................................D-7
1.5.3 Combination of the main body and the image controller (IC) option...............................................................................D-8
2. MAIN BODY UNIT CONFIGURATION.......................................................................................................................D-9
3. PAPER PATH...........................................................................................................................................................D-10
3.1 Straight paper exit mode.........................................................................................................................................................D-10
3.2 Reversing exit mode................................................................................................................................................................D-11
3.3 Duplex mode...........................................................................................................................................................................D-12
4. CONTROL BLOCK DIAGRAM..................................................................................................................................D-13
5. IMAGE CREATION PROCESS................................................................................................................................D-14
5.1 Image creation flow and functions...........................................................................................................................................D-14
5.2 Charging process (Step 1)......................................................................................................................................................D-14
5.3 Laser exposure process (Step2).............................................................................................................................................D-15
5.4 Developing process (Step 3)...................................................................................................................................................D-15
5.5 Intermediate transfer process (Step 4)....................................................................................................................................D-15
5.6 2nd transfer process (Step 5)..................................................................................................................................................D-16
5.7 Separation process (Step 6)....................................................................................................................................................D-16
5.8 Drum cleaning (Sub step 1).....................................................................................................................................................D-17
5.9 Exposure before the charge (Sub step 2)...............................................................................................................................D-17
5.10 Transfer belt cleaning (Sub step 3).......................................................................................................................................D-17
5.11 2nd transfer roller/Lw cleaning (Sub step 4)..........................................................................................................................D-18
5.12 Toner collection (Sub step 5)................................................................................................................................................D-18
6. IMAGE CREATION CONTROL................................................................................................................................D-20
7. PROCESS SPEED...................................................................................................................................................D-23
7.1 bizhub PRESS C1070/C1070P/C71hc....................................................................................................................................D-23
7.2 bizhub PRESS C1060/PRO C1060L.......................................................................................................................................D-23
E SERVICE TOOL.............................................................................................................................E-1
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L.........................................................................E-1
1.1 Service material list...................................................................................................................................................................E-1
1.1.1 Service material list ........................................................................................................................................................E-1
1.2 Jig list.........................................................................................................................................................................................E-1
1.2.1 Jig list..............................................................................................................................................................................E-1
1.3 Tool list......................................................................................................................................................................................E-3
1.3.1 Tool list............................................................................................................................................................................E-3
1.4 Mail remote notification system.................................................................................................................................................E-3
1.4.1 Outline ............................................................................................................................................................................E-3
1.4.2 Operating environment ...................................................................................................................................................E-3
1.4.3 Major functions ...............................................................................................................................................................E-3
1.4.4 Initial setting....................................................................................................................................................................E-4
1.4.5 Operating instructions of the mail remote notification system.........................................................................................E-6
1.4.6 Mail sending....................................................................................................................................................................E-6
1.5 Machine setting data Import......................................................................................................................................................E-7
1.5.1 Outline.............................................................................................................................................................................E-7
1.5.2 Setting method................................................................................................................................................................E-7
1.6 Job history list............................................................................................................................................................................E-9
1.6.1 Outline.............................................................................................................................................................................E-9
1.6.2 Major functions................................................................................................................................................................E-9
vii
1.6.3 Setting method................................................................................................................................................................E-9
1.7 Counter list acquisition using USB memory............................................................................................................................E-11
1.7.1 Outline ..........................................................................................................................................................................E-11
1.7.2 List that can be acquired ..............................................................................................................................................E-11
1.7.3 Acquisition method .......................................................................................................................................................E-12
1.8 Panel log..................................................................................................................................................................................E-12
1.8.1 Outline...........................................................................................................................................................................E-12
1.8.2 Log acquisition method.................................................................................................................................................E-12
1.9 ORU-M Counter Rewrite.........................................................................................................................................................E-13
1.9.1 Load from external memory..........................................................................................................................................E-13
1.9.2 Store to external memory..............................................................................................................................................E-14
1.10 Management Tool..................................................................................................................................................................E-15
1.10.1 Outline.........................................................................................................................................................................E-15
1.10.2 Installation of Management Tool ................................................................................................................................E-17
1.10.3 Starting up of Management Tool ................................................................................................................................E-18
1.10.4 Technician mode.........................................................................................................................................................E-20
1.10.5 bizhub PRESS C8000 replacement procedure...........................................................................................................E-29
1.10.6 bizhub PRESS C7000/6000 replacement procedure..................................................................................................E-31
1.10.7 bizhub PRESS 1250/1250P/1052 replacement procedure.........................................................................................E-35
1.10.8 bizhub PRESS C1070/C1070P/C71hc/C1060 and bizhub PRO C1060L replacement procedure.............................E-39
1.10.9 bizhub PRESS C1100, 1085 replacement procedure.................................................................................................E-43
1.10.10 Backup file.................................................................................................................................................................E-45
1.10.11 Administrator mode ..................................................................................................................................................E-46
1.10.12 Various setting for the software ................................................................................................................................E-49
1.10.13 Error message list.....................................................................................................................................................E-54
1.11 Machine state log store.........................................................................................................................................................E-55
1.11.1 Outline.........................................................................................................................................................................E-55
1.11.2 Log acquisition............................................................................................................................................................E-55
1.12 Real-time Remote Panel.......................................................................................................................................................E-56
1.12.1 Setting Up Real-time Remote Panel...........................................................................................................................E-56
1.12.2 Installing Web plugin...................................................................................................................................................E-56
1.12.3 Enabling VNC Function of the Machine......................................................................................................................E-60
1.12.4 Setting Connection to VNC Viewer.............................................................................................................................E-61
1.12.5 Remote Panel Advanced Settings...............................................................................................................................E-62
F PERIODICAL MAINTENANCE.......................................................................................................F-1
1. MAINTENANCE ITEM.................................................................................................................................................F-1
1.1 Maintenance item......................................................................................................................................................................F-1
1.1.1 Procedure of the periodical maintenance........................................................................................................................F-1
1.1.2 Condition of the count......................................................................................................................................................F-1
1.2 bizhub PRESS C1070/C1070P/C71hc......................................................................................................................................F-1
1.2.1 Total counter ..................................................................................................................................................................F-1
1.2.2 Special parts counter .....................................................................................................................................................F-1
1.3 bizhub PRESS C1060/bizhub PRO C1060L.............................................................................................................................F-6
1.3.1 Total counter ..................................................................................................................................................................F-6
1.3.2 Special parts counter .....................................................................................................................................................F-6
1.4 DF-626.....................................................................................................................................................................................F-11
1.4.1 Special parts counter.....................................................................................................................................................F-11
1.5 PF-602m..................................................................................................................................................................................F-11
1.5.1 Total counter..................................................................................................................................................................F-11
1.5.2 Special parts counter.....................................................................................................................................................F-11
1.6 PF-707.....................................................................................................................................................................................F-12
1.6.1 Total counter..................................................................................................................................................................F-12
1.6.2 Special parts counter.....................................................................................................................................................F-12
1.7 LU-202.....................................................................................................................................................................................F-13
1.7.1 Total counter..................................................................................................................................................................F-13
1.7.2 Special parts counter.....................................................................................................................................................F-13
1.8 MB-506....................................................................................................................................................................................F-14
1.8.1 Special parts counter.....................................................................................................................................................F-14
1.9 OT-502.....................................................................................................................................................................................F-14
1.9.1 Special parts counter.....................................................................................................................................................F-14
1.10 EF-103...................................................................................................................................................................................F-14
1.10.1 Special parts counter .................................................................................................................................................F-14
1.11 RU-516..................................................................................................................................................................................F-16
1.11.1 Special parts counter...................................................................................................................................................F-16
1.12 RU-517..................................................................................................................................................................................F-16
1.12.1 Special parts counter...................................................................................................................................................F-16
1.13 RU-509, HM-102....................................................................................................................................................................F-16
1.13.1 Total counter................................................................................................................................................................F-16
1.13.2 Special parts counter...................................................................................................................................................F-17
viii
1.14 RU-510..................................................................................................................................................................................F-17
1.14.1 Total counter................................................................................................................................................................F-17
1.15 FS-531...................................................................................................................................................................................F-17
1.15.1 Total counter................................................................................................................................................................F-17
1.15.2 Special parts counter...................................................................................................................................................F-17
1.16 FS-612...................................................................................................................................................................................F-18
1.16.1 Total counter................................................................................................................................................................F-18
1.16.2 Special parts counter...................................................................................................................................................F-18
1.17 PI-502....................................................................................................................................................................................F-19
1.17.1 Total counter................................................................................................................................................................F-19
1.17.2 Special parts counter...................................................................................................................................................F-19
1.18 FS-532...................................................................................................................................................................................F-19
1.18.1 Total counter................................................................................................................................................................F-19
1.18.2 Special parts counter...................................................................................................................................................F-20
1.19 SD-510...................................................................................................................................................................................F-20
1.19.1 Total counter................................................................................................................................................................F-20
1.19.2 Special parts counter...................................................................................................................................................F-21
1.20 PK-522...................................................................................................................................................................................F-21
1.20.1 Total counter................................................................................................................................................................F-21
1.21 MK-732..................................................................................................................................................................................F-21
1.21.1 Total counter................................................................................................................................................................F-21
1.22 LS-505/LS-506.......................................................................................................................................................................F-21
1.22.1 Total counter................................................................................................................................................................F-21
1.22.2 Special parts counter...................................................................................................................................................F-21
1.23 FD-503...................................................................................................................................................................................F-22
1.23.1 Total counter................................................................................................................................................................F-22
1.23.2 Special parts counter...................................................................................................................................................F-22
1.24 SD-506...................................................................................................................................................................................F-23
1.24.1 Total counter................................................................................................................................................................F-23
1.24.2 Special parts counter...................................................................................................................................................F-24
1.25 SD-513...................................................................................................................................................................................F-25
1.25.1 Periodical maintenance...............................................................................................................................................F-25
1.25.2 Spotted replacement...................................................................................................................................................F-26
1.26 CR-101..................................................................................................................................................................................F-28
1.26.1 Periodical maintenance...............................................................................................................................................F-28
1.27 TU-503...................................................................................................................................................................................F-28
1.27.1 Periodical maintenance...............................................................................................................................................F-28
1.27.2 Spotted replacement...................................................................................................................................................F-28
1.28 FD-504...................................................................................................................................................................................F-28
1.28.1 Periodical maintenance...............................................................................................................................................F-28
1.28.2 Spotted replacement...................................................................................................................................................F-29
1.29 PB-503...................................................................................................................................................................................F-29
1.29.1 Total counter................................................................................................................................................................F-29
1.29.2 Special parts counter...................................................................................................................................................F-30
1.30 GP-501..................................................................................................................................................................................F-31
1.30.1 Total counter................................................................................................................................................................F-31
1.30.2 Special parts counter...................................................................................................................................................F-32
1.31 GP-502..................................................................................................................................................................................F-33
1.31.1 Total counter................................................................................................................................................................F-33
1.31.2 Special parts counter...................................................................................................................................................F-33
2. PERIODICALLY REPLACED PARTS LIST..............................................................................................................F-34
2.1 Periodical replacement parts...................................................................................................................................................F-34
2.2 bizhub PRESS C1070, C1070P, C71hc, C1060, bizhub PRO C1060L..................................................................................F-34
2.3 DF-626.....................................................................................................................................................................................F-35
2.4 PF-602m..................................................................................................................................................................................F-35
2.5 PF-707.....................................................................................................................................................................................F-36
2.6 LU-202.....................................................................................................................................................................................F-36
2.7 MB-506....................................................................................................................................................................................F-36
2.8 OT-502.....................................................................................................................................................................................F-37
2.9 EF-103.....................................................................................................................................................................................F-37
2.10 RU-516..................................................................................................................................................................................F-37
2.11 RU-517..................................................................................................................................................................................F-37
2.12 RU-509, HM-102....................................................................................................................................................................F-37
2.13 RU-510..................................................................................................................................................................................F-38
2.14 FS-531...................................................................................................................................................................................F-38
2.15 FS-612...................................................................................................................................................................................F-38
2.16 PI-502....................................................................................................................................................................................F-38
2.17 FS-532...................................................................................................................................................................................F-39
2.18 SD-510...................................................................................................................................................................................F-39
2.19 LS-505/LS-506.......................................................................................................................................................................F-39
ix
2.20 FD-503...................................................................................................................................................................................F-39
2.21 SD-506...................................................................................................................................................................................F-39
2.22 SD-513...................................................................................................................................................................................F-40
2.22.1 Spotted replacement parts list.....................................................................................................................................F-40
2.23 TU-503...................................................................................................................................................................................F-40
2.23.1 Spotted replacement parts list.....................................................................................................................................F-40
2.24 FD-504...................................................................................................................................................................................F-40
2.24.1 Spotted replacement parts list.....................................................................................................................................F-40
2.25 PB-503...................................................................................................................................................................................F-40
2.26 GP-501..................................................................................................................................................................................F-41
2.26.1 Option..........................................................................................................................................................................F-41
2.27 GP-502..................................................................................................................................................................................F-41
3. ORU-M PARTS.........................................................................................................................................................F-42
3.1 Life value of the ORU-M parts ................................................................................................................................................F-42
(1) ORU-M corresponding parts.............................................................................................................................................F-42
3.2 ORU-M parts list......................................................................................................................................................................F-42
(1) ORU-M parts list................................................................................................................................................................F-42
3.3 ORU-M parts replacement timing............................................................................................................................................F-45
(1) ORU-M target unit life setting............................................................................................................................................F-45
(2) ORU-M warning icon display.............................................................................................................................................F-45
3.4 Management of ORU-M parts counter.....................................................................................................................................F-45
(1) Counter display.................................................................................................................................................................F-45
(2) Counter clear.....................................................................................................................................................................F-45
4. LIFE VALUE..............................................................................................................................................................F-46
4.1 Life value of materials/parts.....................................................................................................................................................F-46
4.2 Life value determining condition..............................................................................................................................................F-48
5. PERIODICAL MAINTENANCE PROCEDURE bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L..........F-49
5.1 External section.......................................................................................................................................................................F-49
5.1.1 Replacement of the developing dust-proof filter/1, the developing dust-proof filter/2, the PH dust-proof filter and the
suction dust-proof filter............................................................................................................................................................F-49
5.1.2 Replacement of the filter box.........................................................................................................................................F-50
5.1.3 Replacement of the electric component cooling filter....................................................................................................F-50
5.2 Write section............................................................................................................................................................................F-51
5.2.1 Cleaning the dust proof glass........................................................................................................................................F-51
5.3 Photo conductor section..........................................................................................................................................................F-51
5.3.1 Pulling out the process unit...........................................................................................................................................F-51
5.3.2 Cleaning around the process unit..................................................................................................................................F-52
5.3.3 Replacing the drum unit.................................................................................................................................................F-54
5.4 Charging section......................................................................................................................................................................F-56
5.4.1 Replace the charging corona.........................................................................................................................................F-56
5.4.2 Cleaning the charging corona........................................................................................................................................F-56
5.5 Developing section..................................................................................................................................................................F-58
5.5.1 Developer charging procedures....................................................................................................................................F-58
5.5.2 Replacing the Developing unit/Y, /M, /C, /K..................................................................................................................F-59
5.6 Intermediate transfer section...................................................................................................................................................F-60
5.6.1 Removing/reinstalling the intermediate transfer unit.....................................................................................................F-60
5.6.2 Replacing the transfer belt cleaning unit.......................................................................................................................F-62
5.6.3 Replacing the belt cleaning blade and the side seal.....................................................................................................F-65
5.6.4 Replacing the toner collection sheet..............................................................................................................................F-66
5.6.5 Replacing the transfer belt separation claw...................................................................................................................F-66
5.6.6 Replacing the intermediate transfer belt, and cleaning of the rollers and the cleaning sheet.......................................F-67
5.6.7 Replacing the 1st transfer roller/Y, /M, /C and /K and the transfer roller bearing/Y, /M, /C and /K................................F-70
5.6.8 Replacing the 2nd transfer roller/Up..............................................................................................................................F-74
5.6.9 Replacing the belt separation claw solenoid (SD2).......................................................................................................F-74
5.6.10 Removing and reinstalling the 2nd transfer unit..........................................................................................................F-76
5.6.11 Replacing the 2nd transfer roller/Lw and the C-clip, and cleaning around the 2nd transfer unit.................................F-76
5.6.12 Replacing the separate discharging unit.....................................................................................................................F-78
5.6.13 Replacing the 2nd transfer earth plate assy................................................................................................................F-78
5.7 Toner collection section...........................................................................................................................................................F-79
5.7.1 Replacing the waste toner box......................................................................................................................................F-79
5.8 Paper feed section...................................................................................................................................................................F-79
5.8.1 Replacement of the pick-up roller/1, pick-up roller/2, paper feed roller rubber/1 and paper feed roller rubber/2..........F-79
5.8.2 Replacement of the separation roller rubber/1 and separation roller rubber/2..............................................................F-80
5.8.3 Cleaning the slide sheet................................................................................................................................................F-81
5.8.4 Replacement of the paper feed clutch/1 (CL1), paper feed clutch/2 (CL2), pre-registration clutch/1 (CL3) and pre-
registration clutch/2 (CL4)........................................................................................................................................................F-81
5.9 Vertical conveyance section....................................................................................................................................................F-83
5.9.1 Replacement of the intermediate conveyance clutch/1 (CL5).......................................................................................F-83
5.10 Registration section...............................................................................................................................................................F-84
5.10.1 Replacing the registration cleaning sheet assy...........................................................................................................F-84
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5.10.2 Cleaning of the registration cleaning sheet assy.........................................................................................................F-85
5.10.3 Replacing the registration roller and the registration roller bearing, cleaning the registration swing home sensar (PS20)
.................................................................................................................................................................................................F-85
5.10.4 Replacing the registration idler gear............................................................................................................................F-90
5.11 Fusing section........................................................................................................................................................................F-91
5.11.1 How to distinguish the new fusing unit and the old fusing unit....................................................................................F-91
5.11.2 Removing/reinstalling the fusing unit...........................................................................................................................F-92
5.11.3 Replacement of the fusing heater lamp assy/Up and the neutralizing flat spring assy...............................................F-93
5.11.4 Replacement of the fusing bearing/Up, /Lw1, the heat insulating sleeve/Up, /Lw1, the belt regulating sleeve, the fusing
belt, the fusing roller/1, /2, and the neutralizing ring................................................................................................................F-97
5.11.5 Replacement of the fusing temperature sensor/3 (TH3)...........................................................................................F-103
5.11.6 Replacement of the fusing gear/1, fusing bearing/Lw2, heat insulating sleeve/Lw2, fusing roller/Lw.......................F-104
5.11.7 Replacement of the fusing temperature sensor/4 (TH4)...........................................................................................F-108
5.11.8 Replacement of the fusing gear/2, the fusing gear/3.................................................................................................F-110
5.11.9 Replacement of the fusing separating claw assy......................................................................................................F-112
5.11.10 Replacing the fusing paper exit roller/Up.................................................................................................................F-113
5.12 Duplex section.....................................................................................................................................................................F-113
5.12.1 Replacement of the intermediate conveyance clutch/2 (CL6), and the intermediate conveyance clutch/3 (CL7).....F-113
5.13 Reverse and exit section.....................................................................................................................................................F-115
5.13.1 Replacing the reverse de-curler roller.......................................................................................................................F-115
5.13.2 Replacement of the paper exit drive gear and the paper exit decurler roller.............................................................F-117
6. PERIODICAL MAINTENANCE PROCEDURE DF-626...........................................................................................F-121
6.1 Paper feed section.................................................................................................................................................................F-121
6.1.1 Clean the pick-up roller and the paper feed roller.......................................................................................................F-121
6.1.2 Cleaning the separation roller......................................................................................................................................F-121
6.1.3 Replace the pick-up roller and the paper feed roller....................................................................................................F-121
6.1.4 Replacing the separation roller....................................................................................................................................F-122
6.2 Conveyance section..............................................................................................................................................................F-123
6.2.1 Cleaning of the miscellaneous rolls.............................................................................................................................F-123
6.2.2 Cleaning of the miscellaneous rollers..........................................................................................................................F-124
6.2.3 Cleaning of the scanning guide...................................................................................................................................F-125
6.2.4 Cleaning of the reflective sensor section.....................................................................................................................F-126
7. PERIODICAL MAINTENANCE PROCEDURE PF-602m........................................................................................F-127
7.1 Precautions on maintenance ................................................................................................................................................F-127
7.2 Tray section...........................................................................................................................................................................F-127
7.2.1 Precautions on maintenance of the tray section..........................................................................................................F-127
7.2.2 Replacing the Pick-up rubber/paper feed roller...........................................................................................................F-127
7.2.3 Replacing the separation roller....................................................................................................................................F-130
7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5)......................................................F-132
7.3 Conveyance section..............................................................................................................................................................F-133
7.3.1 Replacing the vertical conveyance clutch/1 (CL7), /2 (CL8), and /3 (CL9)..................................................................F-133
7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12)........................F-134
8. PERIODICAL MAINTENANCE PROCEDURE PF-707...........................................................................................F-136
8.1 Precautions on maintenance ................................................................................................................................................F-136
8.2 Paper feed tray section..........................................................................................................................................................F-136
8.2.1 Replacing the loop roller/Lw and the loop roller bearing/Lw........................................................................................F-136
8.3 Paper feed suction section....................................................................................................................................................F-137
8.3.1 Replacing the suction belt clutch/1 (CL15), the suction belt clutch/2 (CL16), the suction belt clutch/3 (CL17)...........F-137
8.4 Vertical conveyance section..................................................................................................................................................F-137
8.4.1 Replacement of the exit clutch/1 (CL1), /2 (CL2), the vertical conveyance clutch/1 (CL3), /2 (CL4) ,the vertical
conveyance clutch/3 (CL5) and /4 (CL6)...............................................................................................................................F-137
8.5 Horizontal conveyance section..............................................................................................................................................F-138
8.5.1 Replacing the pre-registration clutch (CL7) and the horizontal conveyance clutch/1 (CL8), horizontal conveyance clutch/
2 (CL9)...................................................................................................................................................................................F-138
8.5.2 Replacing the pre-registration roller and the pre-registration bearing.........................................................................F-138
8.5.3 Replacing the horizontal conveyance roller/1, /2, the horizontal conveyance roller bearing/1, /2...............................F-139
8.5.4 Replacing the loop roller/Up........................................................................................................................................F-142
8.5.5 Replacement of the roller pressure release motor (M10)............................................................................................F-142
9. PERIODICAL MAINTENANCE PROCEDURE LU-202...........................................................................................F-145
9.1 Paper feed section.................................................................................................................................................................F-145
9.1.1 Precautions on maintenance ......................................................................................................................................F-145
9.1.2 Cleaning the pre-registration roller..............................................................................................................................F-145
9.1.3 Removing/installing paper feed roller Assy ................................................................................................................F-145
9.1.4 Replacing the paper feed roller/pick-up roller..............................................................................................................F-145
9.1.5 Replacing the separation roller....................................................................................................................................F-146
9.1.6 Replacing paper feed clutch (CL101) /pre-registration clutch (CL102).......................................................................F-147
10. PERIODICAL MAINTENANCE PROCEDURE MB-506........................................................................................F-149
10.1 Precautions on maintenance ..............................................................................................................................................F-149
10.2 Paper feed section...............................................................................................................................................................F-149
xi
10.2.1 Replacing the pick-up roller/BP, the paper feed roller rubber/BP, and the paper feed clutch/BP (CL14).................F-149
10.2.2 Replacing the separation roller rubber/BP.................................................................................................................F-151
11. PERIODICAL MAINTENANCE PROCEDURE OT-502........................................................................................F-152
11.1 Replacing the paper hold roller............................................................................................................................................F-152
11.1.1 Periodically replaced parts and cycle........................................................................................................................F-152
11.1.2 Procedure..................................................................................................................................................................F-152
11.2 Replacing the paper exit roller.............................................................................................................................................F-152
11.2.1 Periodically replaced parts and cycle........................................................................................................................F-152
11.2.2 Procedure..................................................................................................................................................................F-152
11.3 Replacing the paper exit driven roller/2...............................................................................................................................F-153
11.3.1 Periodically replaced parts and cycle........................................................................................................................F-153
11.3.2 Procedure..................................................................................................................................................................F-153
12. PERIODICAL MAINTENANCE PROCEDURE EF-103.........................................................................................F-155
12.1 Precautions on maintenance ..............................................................................................................................................F-155
12.2 Fusing section......................................................................................................................................................................F-155
13. PERIODICAL MAINTENANCE PROCEDURE RU-516........................................................................................F-156
13.1 Precautions on maintenance ..............................................................................................................................................F-156
13.2 Conveyance section............................................................................................................................................................F-156
13.2.1 Replacing the charging roller and the charging driven roller.....................................................................................F-156
13.2.2 Replacing the charging roller bearing........................................................................................................................F-159
14. PERIODICAL MAINTENANCE PROCEDURE RU-517........................................................................................F-161
14.1 Conveyance section............................................................................................................................................................F-161
14.1.1 Replacing the charging roller and the charging driven roller.....................................................................................F-161
14.1.2 Replacing the charging roller bearing........................................................................................................................F-165
15. PERIODICAL MAINTENANCE PROCEDURE RU-509/HM-102 .........................................................................F-167
15.1 Precautions on maintenance ..............................................................................................................................................F-167
15.2 Output paper density detection section ..............................................................................................................................F-167
15.2.1 Cleaning the shutter .................................................................................................................................................F-167
15.3 Humidification section (HM-102) .........................................................................................................................................F-167
15.3.1 Replacing the humidification rollers/Rt, /Lt and the water feed roller........................................................................F-167
15.3.2 Replacing the water feed filter...................................................................................................................................F-173
16. PERIODICAL MAINTENANCE PROCEDURE RU-510........................................................................................F-175
16.1 Precautions on maintenance ..............................................................................................................................................F-175
16.2 Conveyance section............................................................................................................................................................F-175
16.2.1 Replacing the paper re-feed roller drive gear/1 and the paper re-feed roller drive gear/2........................................F-175
16.2.2 Replacing the entrance conveyance motor (M1), the entrance conveyance belt, the paper exit motor (M2), the paper
exit conveyance belt..............................................................................................................................................................F-175
16.2.3 Replacing the paper exit pulley and the conveyance pulley......................................................................................F-176
16.2.4 Replacing the entrance roller/1, /2, paper exit roller, bearing /K and bearing assy...................................................F-177
16.2.5 Replacing the merging section roller and bearing/K..................................................................................................F-178
16.2.6 Replacing the stacker entrance roller and bearing/K.................................................................................................F-179
16.2.7 Replacing the re-feed roller and bearing/K................................................................................................................F-180
16.2.8 Replacing the driven roller.........................................................................................................................................F-181
16.2.9 Replacing the straight gate........................................................................................................................................F-184
16.2.10 Replacing the stack switch motor (M6)....................................................................................................................F-185
17. PERIODICAL MAINTENANCE PROCEDURE FS-531 ........................................................................................F-186
17.1 Precautions on maintenance ..............................................................................................................................................F-186
17.2 Conveyance section ...........................................................................................................................................................F-186
17.2.1 Replacing the intermediate conveyance roller (sponge roller)..................................................................................F-186
17.3 Main tray section..................................................................................................................................................................F-186
17.3.1 Replacing the paper exit roller (sponge roller)...........................................................................................................F-186
17.4 Stacker section ...................................................................................................................................................................F-187
17.4.1 Replacing the paper assist roller (sponge roller).......................................................................................................F-187
17.4.2 Replacement of the cleaning plate Assy...................................................................................................................F-188
17.5 Stapler section ....................................................................................................................................................................F-188
17.5.1 Replacing the stapler unit..........................................................................................................................................F-188
18. PERIODICAL MAINTENANCE PROCEDURE FS-612 ........................................................................................F-190
18.1 Precautions on maintenance ..............................................................................................................................................F-190
18.2 Conveyance section ...........................................................................................................................................................F-190
18.2.1 Replacing the intermediate conveyance roller (sponge roller)..................................................................................F-190
18.3 Main tray section..................................................................................................................................................................F-190
18.3.1 Replacing the paper exit roller (sponge roller)...........................................................................................................F-190
18.4 Stacker section ...................................................................................................................................................................F-192
18.4.1 Replacing the paper assist roller (sponge roller).......................................................................................................F-192
18.5 Stapler section ....................................................................................................................................................................F-192
18.5.1 Removing/reinstalling the stapler unit cover .............................................................................................................F-192
18.5.2 Replacing the stapler unit..........................................................................................................................................F-193
19. PERIODICAL MAINTENANCE PROCEDURE PI-502 .........................................................................................F-196
xii
19.1 Precautions on maintenance ..............................................................................................................................................F-196
19.2 Paper feed section ..............................................................................................................................................................F-196
19.2.1 Replacing the pick-up roller/Up and the paper feed roller/Up....................................................................................F-196
19.2.2 Replacing the pick-up roller/Lw and the paper feed roller/Lw....................................................................................F-197
19.2.3 Replacing the separation roller/Up and the torque limiter/Up....................................................................................F-197
19.2.4 Replacing the separation roller/Lw and the torque limiter/Lw....................................................................................F-198
19.2.5 Replacing the paper feed clutch/Up (CL201) and the paper feed clutch/Lw (CL202)...............................................F-199
20. PERIODICAL MAINTENANCE PROCEDURE FS-532.........................................................................................F-201
20.1 Precautions on maintenance ..............................................................................................................................................F-201
20.2 Paper conveyance section...................................................................................................................................................F-201
20.2.1 Lubrication of the FNS entrance roller conveyance switching cam, the FNS entrance roller conveyance switching gate/
Up..........................................................................................................................................................................................F-201
20.3 Stacker section....................................................................................................................................................................F-201
20.3.1 Replacing the paddle.................................................................................................................................................F-201
20.3.2 Lubrication of the stapler shaft and the rear stopper shaft........................................................................................F-202
20.4 Stapler section.....................................................................................................................................................................F-203
20.4.1 Replacing the stapler unit..........................................................................................................................................F-203
20.5 Main tray section..................................................................................................................................................................F-205
20.5.1 Cleaning and lubrication of the paper exit alignment plate shaft...............................................................................F-205
21. PERIODICAL MAINTENANCE PROCEDURE SD-510........................................................................................F-207
21.1 Precautions on maintenance ..............................................................................................................................................F-207
21.2 Alignment section................................................................................................................................................................F-207
21.2.1 Replacing the paddle/1, the paddle/2, and the paddle/3...........................................................................................F-207
21.3 Stapler section.....................................................................................................................................................................F-208
21.3.1 Replacing the stapler unit..........................................................................................................................................F-208
21.3.2 Cleaning and lubrication of the staple guide/Up and the staple guide/Lw.................................................................F-211
21.4 Half-fold/folding&staple/tri-folding section............................................................................................................................F-212
21.4.1 Cleaning the folding roller/1, the folding roller/2........................................................................................................F-212
22. PERIODICAL MAINTENANCE PROCEDURE LS-505/LS-506............................................................................F-213
22.1 Precautions on maintenance ..............................................................................................................................................F-213
22.2 Conveyance section ...........................................................................................................................................................F-213
22.2.1 Replacing the stacker tray up down motor (M1)........................................................................................................F-213
22.2.2 Replacing the paper press solenoid/3 (SD8).............................................................................................................F-213
22.2.3 Replacing the paper press solenoid/1 (SD6).............................................................................................................F-216
22.2.4 Replacing the paper press solenoid/2 (SD7).............................................................................................................F-217
22.2.5 Replacing the rear stopper solenoid (SD3)...............................................................................................................F-217
23. PERIODICAL MAINTENANCE PROCEDURE FD-503 ........................................................................................F-220
23.1 Precautions on maintenance ..............................................................................................................................................F-220
23.2 Conveyance section ...........................................................................................................................................................F-220
23.2.1 Replacing roller solenoids/1 (SD5) to /4 (SD8)..........................................................................................................F-220
23.3 Punch section .....................................................................................................................................................................F-220
23.3.1 Replacing the punch unit...........................................................................................................................................F-220
23.3.2 Cleaning the punch shaft and the punch support board............................................................................................F-221
23.3.3 Lubricating the punch drive section...........................................................................................................................F-221
23.4 Folding conveyance section................................................................................................................................................F-222
23.4.1 2nd folding roller solenoid (SD18).............................................................................................................................F-222
23.5 Main tray section .................................................................................................................................................................F-224
23.5.1 Replacing the tray up down motor (M11)..................................................................................................................F-224
23.6 PI section ............................................................................................................................................................................F-224
23.6.1 Replacing the pick-up rubber (Upper stage)..............................................................................................................F-224
23.6.2 Replacing the paper feed rubber (Upper stage)........................................................................................................F-227
23.6.3 Replacing the separation rubber (upper stage).........................................................................................................F-228
23.6.4 Replacing the pick-up rubber (Lower stage)..............................................................................................................F-229
23.6.5 Replacing the paper feed rubber (lower stage).........................................................................................................F-230
23.6.6 Replacing the separation rubber (lower stage)..........................................................................................................F-230
24. PERIODICAL MAINTENANCE PROCEDURE SD-506 .......................................................................................F-232
24.1 Precautions on maintenance ..............................................................................................................................................F-232
24.2 Right angle conveyance section .........................................................................................................................................F-232
24.2.1 Replacing the roller release solenoid/1 (SD5)...........................................................................................................F-232
24.2.2 Replacing the roller release solenoid/2 (SD6)...........................................................................................................F-232
24.2.3 Replacing the right angle conveyance gate solenoid (SD2)......................................................................................F-233
24.2.4 Replacing the roller release solenoid/3 (SD7)...........................................................................................................F-237
24.3 Saddle stitching section ......................................................................................................................................................F-238
24.3.1 Replacing the stapler assy........................................................................................................................................F-238
24.3.2 Replacing the slope unit............................................................................................................................................F-241
24.3.3 Pulling out the saddle stitching unit ..........................................................................................................................F-243
24.3.4 Replacing the saddle stitching unit............................................................................................................................F-245
24.4 Bundle processing section ..................................................................................................................................................F-245
24.4.1 Replacing the bundle press stage gear.....................................................................................................................F-245
xiii
24.4.2 Replacing the bundle press stage unit......................................................................................................................F-247
24.5 Trimmer section ..................................................................................................................................................................F-252
24.5.1 Removing/installing the trimmer paddle assy ...........................................................................................................F-252
24.5.2 Replacing the trimmer board assy.............................................................................................................................F-252
24.5.3 Replacing the trimmer blade kit.................................................................................................................................F-253
24.5.4 Replacing the trimmer press motor (M32).................................................................................................................F-256
24.5.5 Replacing the trimmer blade motor (M31).................................................................................................................F-257
24.5.6 Replacing the trimming unit.......................................................................................................................................F-261
24.5.7 Lubrication to the trimmer unit...................................................................................................................................F-263
25. PERIODICAL MAINTENANCE PROCEDURE SD-513........................................................................................F-265
25.1 Precautions on maintenance...............................................................................................................................................F-265
25.2 Entrance conveyance section..............................................................................................................................................F-265
25.2.1 Replacing the reverse exit roller pressure release motor (M102)..............................................................................F-265
25.2.2 Cleaning of the paper re-feed roller/Lt.......................................................................................................................F-265
25.2.3 Cleaning of the reverse exit roller/Rt.........................................................................................................................F-265
25.3 Folding conveyance section................................................................................................................................................F-266
25.3.1 Replacing the 1st folding knife motor (M13)..............................................................................................................F-266
25.3.2 Replacing the 2nd folding knife motor (M14).............................................................................................................F-267
25.3.3 Cleaning of the half-folding roller, tri-folding roller.....................................................................................................F-269
25.3.4 Lubrication to the front stopper shaft.........................................................................................................................F-270
25.4 Sub tray, tri-folding tray section...........................................................................................................................................F-270
25.4.1 Cleaning the tri-folding tray conveyance roller/3.......................................................................................................F-270
25.5 Saddle stitching section.......................................................................................................................................................F-271
25.5.1 Replacing the staple unit...........................................................................................................................................F-271
25.5.2 Replacing the clincher...............................................................................................................................................F-271
25.5.3 Replacing the booklet holding motor (M17)...............................................................................................................F-272
25.5.4 Lubrication to the saddle stitching alignment plate/Rr...............................................................................................F-272
25.5.5 Lubrication to the saddle stitching alignment plate shaft/Fr.......................................................................................F-273
25.5.6 Replacing the conveyance guide assy/Up.................................................................................................................F-273
25.5.7 Replacing the alignment plate solenoid wiring..........................................................................................................F-274
25.6 Booklet movement section...................................................................................................................................................F-275
25.6.1 Lubrication to the booklet movement unit slide shaft.................................................................................................F-275
25.6.2 Lubrication to the booklet holding unit slide shaft......................................................................................................F-276
25.6.3 Lubrication to the booklet set unit slide shaft.............................................................................................................F-277
25.7 Clamp section......................................................................................................................................................................F-277
25.7.1 Replacing the fore edge stopper motor (M24)...........................................................................................................F-277
25.7.2 Replacing the fore edge finger motor (M52), the fore-edge finger gear, and the finger torque limiter......................F-278
25.7.3 Replacing the clamp motor (M23).............................................................................................................................F-280
25.7.4 Replacing the booklet holding wire/1, booklet holding wire/2 and booklet holding wire/3.........................................F-281
25.7.5 Replacing the clamp hanging wire.............................................................................................................................F-286
25.8 Trimmer section...................................................................................................................................................................F-291
25.8.1 Replacing the trimmer blade......................................................................................................................................F-291
25.8.2 Replacing the trimmer board.....................................................................................................................................F-294
25.8.3 Replacing the trimming unit.......................................................................................................................................F-296
25.8.4 Replacing the trimmer blade motor (M31).................................................................................................................F-302
25.8.5 Replacing the trimmer press motor (M32).................................................................................................................F-303
25.8.6 Lubrication to the press drive screw, the gear...........................................................................................................F-304
25.9 Booklet tray section.............................................................................................................................................................F-305
25.9.1 Replacing the gripper motor (M26)............................................................................................................................F-305
25.9.2 Lubrication to the gripper paper exit gear/Fr, the gripper paper exit gear/Rr............................................................F-306
25.9.3 Lubrication to the gripper lock plate...........................................................................................................................F-306
25.9.4 Lubrication to the shutter slide shaft and the shutter slide plate................................................................................F-307
26. PERIODICAL MAINTENANCE PROCEDURE CR-101........................................................................................F-308
26.1 Precautions on maintenance...............................................................................................................................................F-308
26.2 Creaser section....................................................................................................................................................................F-308
26.2.1 Cleaning the crease blade.........................................................................................................................................F-308
27. PERIODICAL MAINTENANCE PROCEDURE TU-503.........................................................................................F-309
27.1 Precautions on maintenance...............................................................................................................................................F-309
27.2 Conveyance section............................................................................................................................................................F-309
27.2.1 Cleaning the registration roller...................................................................................................................................F-309
27.2.2 Replacing the registration roller.................................................................................................................................F-309
27.3 Slitter section.......................................................................................................................................................................F-310
27.3.1 Lubrication to the slit cutter shaft...............................................................................................................................F-310
27.3.2 Lubrication to the slit cutter drive gear.......................................................................................................................F-310
27.3.3 Replacing the slit cutter assy/Fr, /Rr..........................................................................................................................F-311
27.4 Rotary cutter section............................................................................................................................................................F-315
27.4.1 Replacing the rotary cutter assy................................................................................................................................F-315
27.4.2 Cleaning the slit scraps roller/Lt and slit scraps roller/Rt...........................................................................................F-316
28. PERIODICAL MAINTENANCE PROCEDURE FD-504.........................................................................................F-318
xiv
28.1 Precautions on maintenance...............................................................................................................................................F-318
28.2 Clamp section......................................................................................................................................................................F-318
28.2.1 Lubrication to SQF clamp..........................................................................................................................................F-318
28.2.2 Replacing the SQF clamp motor/Rr (M202)..............................................................................................................F-318
28.2.3 Replacing the SQF clamp motor/Fr (M203)...............................................................................................................F-319
28.3 Square-fold sction................................................................................................................................................................F-319
28.3.1 Replacing the SQF roller motor (M201).....................................................................................................................F-319
28.3.2 Replacing the SQF roller cleaning assy/Fr, /Rr.........................................................................................................F-320
29. PERIODICAL MAINTENANCE PROCEDURE PB-503 ........................................................................................F-322
29.1 Conveyance section ...........................................................................................................................................................F-322
29.1.1 Replacement of the entrance gate solenoid (SD1), the sub tray paper exit solenoid (SD4).....................................F-322
29.2 Sub compile (SC) section ...................................................................................................................................................F-325
29.2.1 Precautions on maintenance ....................................................................................................................................F-325
29.2.2 Replacing the switchback roller.................................................................................................................................F-325
29.2.3 Replacing the SC switchback release motor (M13) and the one-way clutches/A and /B..........................................F-326
29.2.4 Replacing the SC pressure arm solenoid (SD13)......................................................................................................F-329
29.2.5 Replacing the FD alignment solenoid (SD11)...........................................................................................................F-330
29.2.6 Lubrication to the sub scan alignment plate shaft.....................................................................................................F-331
29.3 Clamp section .....................................................................................................................................................................F-332
29.3.1 Lubrication to the clamp pressing board shaft...........................................................................................................F-332
29.4 Glue tank section ................................................................................................................................................................F-333
29.4.1 Replacing the glue apply roller drive gear bearing....................................................................................................F-333
29.4.2 Lubrication to the glue apply roller drive gear............................................................................................................F-335
29.4.3 Replacing the pellet supply cooling fan (FM4)...........................................................................................................F-336
29.4.4 Replacing the glue tank assy.....................................................................................................................................F-336
29.5 Cover paper supply section ................................................................................................................................................F-339
29.5.1 Removing/reinstalling the pick-up roller assy and the separation roller assy ...........................................................F-339
29.5.2 Replacing the pick-up roller and the paper feed roller...............................................................................................F-342
29.5.3 Replacing the separation roller..................................................................................................................................F-343
29.5.4 Replacing the cover paper pick-up clutch (CL71) and the cover paper separation clutch (CL72)............................F-344
29.6 Cover paper table section ...................................................................................................................................................F-345
29.6.1 Precautions on maintenance ....................................................................................................................................F-345
29.6.2 Replacing the roller cutter blade assy.......................................................................................................................F-345
29.6.3 Cleaning the cover paper folding plate and the book spine backing plate................................................................F-346
29.6.4 Lubrication to the cover paper alignment plate shaft.................................................................................................F-347
29.7 Book stock section ..............................................................................................................................................................F-348
29.7.1 Lubrication to the guide shafts/Rt and /Lt..................................................................................................................F-348
29.8 Framework section .............................................................................................................................................................F-349
29.8.1 Replacing the exhaust filters/A and /B.......................................................................................................................F-349
30. PERIODICAL MAINTENANCE PROCEDURE GP-501........................................................................................F-351
30.1 Caution for maintenance procedure....................................................................................................................................F-351
30.2 DIE SET SERVICE..............................................................................................................................................................F-351
30.2.1 Die Set Service..........................................................................................................................................................F-351
30.2.2 Die Set Life Expectancy............................................................................................................................................F-351
30.2.3 Die Set Components.................................................................................................................................................F-351
30.2.4 Checking and Replacing the Die Set.........................................................................................................................F-353
30.2.5 Checking and lubricating the Die Set pins and Die Set shoulder bolts......................................................................F-353
30.2.6 Hole Alignment inspection.........................................................................................................................................F-354
30.3 CHECK, CLEANING, AND LUBRICATION.........................................................................................................................F-354
30.3.1 CHECK, CLEANING, AND LUBRICATION...............................................................................................................F-354
30.3.2 External Cleaning......................................................................................................................................................F-355
30.3.3 Internal Cleaning.......................................................................................................................................................F-355
30.3.4 Operational Inspection...............................................................................................................................................F-355
30.3.5 Internal Inspection.....................................................................................................................................................F-355
30.3.6 Cleaning the base......................................................................................................................................................F-355
30.3.7 Cleaning the Die guide..............................................................................................................................................F-356
30.3.8 Checking the Door Latch...........................................................................................................................................F-356
30.3.9 Cleaning and Checking the aligner paper path and panels.......................................................................................F-357
30.3.10 Cleaning and Checking the Aligner Idler Roller.......................................................................................................F-357
30.3.11 Cleaning the Aligner (Green) Drive Belt..................................................................................................................F-358
30.3.12 Cleaning and Checking the Back Gauge Solenoid..................................................................................................F-358
30.3.13 Cleaning and Checking the Idler Rollers.................................................................................................................F-359
30.3.14 Cleaning and Checking the punch idler rollers........................................................................................................F-361
30.3.15 Cleaning and Checking the Drive Rollers................................................................................................................F-363
30.3.16 Checking the Aligner Latch......................................................................................................................................F-363
30.3.17 Cleaning the Optical Sensors..................................................................................................................................F-364
30.3.18 Cleaning and Checking the Bypass Paper Path......................................................................................................F-365
30.3.19 Cleaning and Checking the Punch Paper Path.......................................................................................................F-365
30.3.20 Cleaning and Checking the Timing Belt..................................................................................................................F-366
30.3.21 Bypass panel...........................................................................................................................................................F-366
xv
30.3.22 Bypass panel Removal............................................................................................................................................F-367
30.3.23 Aligner panels..........................................................................................................................................................F-368
30.3.24 Aligner Panel Removal............................................................................................................................................F-368
30.3.25 Aligner Idler Roller Replacement.............................................................................................................................F-369
30.3.26 Aligner Drive Belt Replacement...............................................................................................................................F-370
30.3.27 Cleaning and checking the energy drive roller........................................................................................................F-375
30.3.28 Replacing the back gauge mechanism....................................................................................................................F-375
30.3.29 Back Gauge Removal..............................................................................................................................................F-376
30.3.30 Solenoid Spring Replacement.................................................................................................................................F-378
30.3.31 Back Gauge Paddle.................................................................................................................................................F-378
30.3.32 Back Gauge Assembly Adjustment.........................................................................................................................F-379
30.3.33 Punch module..........................................................................................................................................................F-379
30.3.34 Punch Module Removal..........................................................................................................................................F-380
30.3.35 Lubricating to the Punch Drive Cams......................................................................................................................F-382
30.3.36 Punch Clutch Replacement.....................................................................................................................................F-382
30.3.37 Punch Module Brake Replacement and Adjustment...............................................................................................F-384
30.3.38 Punch Module Brake Replacement.........................................................................................................................F-385
30.3.39 Punch Module Brake Adjustment............................................................................................................................F-385
30.3.40 Punch Module Motor Replacement.........................................................................................................................F-385
30.3.41 Punch Module Motor Drive Belt Replacement.........................................................................................................F-386
30.3.42 Punch Module Drive Roller Replacement................................................................................................................F-386
30.3.43 Belt replacement......................................................................................................................................................F-388
30.3.44 Tools........................................................................................................................................................................F-388
31. PERIODICAL MAINTENANCE PROCEDURE GP-502........................................................................................F-390
G DISASSEMBLING/REASSEMBLING............................................................................................G-1
1. ITEMS THAT YOU MUST NOT DISASSEMBLE........................................................................................................G-1
1.1 List of Items that you must not disassemble.............................................................................................................................G-1
1.2 Items that you must not disassemble........................................................................................................................................G-1
1.2.1 Screw-lock applied screw...............................................................................................................................................G-1
1.2.2 Prohibition of adjusting the volume of boards.................................................................................................................G-1
1.2.3 CCD unit.........................................................................................................................................................................G-1
1.2.4 Mirror unit and exposure unit..........................................................................................................................................G-2
1.2.5 Writing unit cover............................................................................................................................................................G-2
1.2.6 Photo conductor section.................................................................................................................................................G-2
1.2.7 Intermediate transfer section..........................................................................................................................................G-3
1.2.8 Registration section........................................................................................................................................................G-4
1.2.9 Fusing section.................................................................................................................................................................G-4
2. WARNING AND PRECAUTION ON DISASSEMBLING.............................................................................................G-6
2.1 Precaution on removing the boards..........................................................................................................................................G-6
3. bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L.....................................................................................G-7
3.1 List of disassembling and assembling parts..............................................................................................................................G-7
3.2 Disassembling and assembling procedures..............................................................................................................................G-8
3.2.1 Precautions on disassembling and assembling..............................................................................................................G-8
3.2.2 Duct cover.......................................................................................................................................................................G-8
3.2.3 Rear cover......................................................................................................................................................................G-8
3.2.4 Left cover........................................................................................................................................................................G-8
3.2.5 Right cover/Up1, right cover/Up2, right cover/Up3, right cover/Up4, right cover/Lw1, right cover/Lw2..........................G-9
3.2.6 Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top cover/Lt, arm cover/Fr, arm cover/Rr...........................G-10
3.2.7 Main board unit.............................................................................................................................................................G-12
3.2.8 Overall control board (OACB).......................................................................................................................................G-15
3.2.9 SSD (SSD)....................................................................................................................................................................G-16
3.2.10 Original glass assy......................................................................................................................................................G-17
3.2.11 WT-511 (Option).........................................................................................................................................................G-17
3.2.12 CCD unit.....................................................................................................................................................................G-18
3.2.13 Exposure unit, Exposure lamp....................................................................................................................................G-19
3.2.14 Scanner unit................................................................................................................................................................G-20
3.2.15 Removing the scanner wire........................................................................................................................................G-21
3.2.16 Reinstalling the scanner wire......................................................................................................................................G-23
3.2.17 Writing unit..................................................................................................................................................................G-27
3.2.18 Process unit................................................................................................................................................................G-30
3.2.19 Image correction unit..................................................................................................................................................G-31
3.2.20 Toner bottle motor, toner bottle clutch, remaining toner sensor, toner supply motor..................................................G-32
3.2.21 Duplex section............................................................................................................................................................G-34
3.2.22 Paper feed tray...........................................................................................................................................................G-37
3.2.23 Tray up down wire/1, tray up down wire/2 (Tray1)......................................................................................................G-37
3.2.24 Tray up down wire/3, tray up down wire/4 (Tray2)......................................................................................................G-39
3.2.25 Tray up down wire/5 (Tray2).......................................................................................................................................G-42
3.2.26 Fusing paper exit plate assy.......................................................................................................................................G-44
3.2.27 Temperature sensor/1 (TH1), temperature sensor/2 (TH2), thermostat/1 (TS1), thermostat/2 (TS2)........................G-45
xvi
3.2.28 Thermostat/3 (TS3).....................................................................................................................................................G-46
3.2.29 Temperature sensor/5 (TH5)......................................................................................................................................G-48
3.2.30 HDD1, HDD2, HDD3...................................................................................................................................................G-49
3.2.31 Hard disk/4 (HDD4).....................................................................................................................................................G-50
4. DF-626......................................................................................................................................................................G-52
4.1 List of disassembling and assembling parts............................................................................................................................G-52
4.2 Disassembling and assembling procedures............................................................................................................................G-52
4.2.1 Precautions on disassembling and assembling ...........................................................................................................G-52
4.2.2 DF.................................................................................................................................................................................G-52
4.2.3 The paper feed cover....................................................................................................................................................G-53
4.2.4 Front cover....................................................................................................................................................................G-54
4.2.5 Rear cover....................................................................................................................................................................G-55
4.2.6 Original feed tray front cover.........................................................................................................................................G-55
4.2.7 Paper feed motor (M8)..................................................................................................................................................G-56
4.2.8 Registration motor (M2)................................................................................................................................................G-56
4.2.9 Reading motor (M1)......................................................................................................................................................G-57
4.2.10 Reading roller pressure release motor (M4)...............................................................................................................G-57
4.2.11 Glass cleaning motor (M9)..........................................................................................................................................G-58
4.2.12 Glass cleaning roller unit.............................................................................................................................................G-58
4.2.13 Reverse path switching solenoid (SD1)......................................................................................................................G-60
4.2.14 Reverse exit path switching solenoid (SD2)...............................................................................................................G-60
4.2.15 Exit motor (M3)...........................................................................................................................................................G-61
4.2.16 DF control board (DFCB)............................................................................................................................................G-61
4.2.17 Restriction plate positional VR (VR1)..........................................................................................................................G-62
4.2.18 Cooling fan (FM1).......................................................................................................................................................G-63
5. PF-602m...................................................................................................................................................................G-64
5.1 List of disassembling and assembling parts............................................................................................................................G-64
5.2 Disassembling and assembling procedures............................................................................................................................G-64
5.2.1 Precautions on disassembling and assembling ...........................................................................................................G-64
5.2.2 Right cover ...................................................................................................................................................................G-64
5.2.3 Rear cover/Lt2..............................................................................................................................................................G-65
5.2.4 The rear cover/Lt1 and /Rt ...........................................................................................................................................G-65
5.2.5 Front door ....................................................................................................................................................................G-66
5.2.6 Tray ..............................................................................................................................................................................G-66
5.2.7 Lift wire .........................................................................................................................................................................G-68
5.2.8 Paper lift motor/1 (M2) and /2 (M3) ..............................................................................................................................G-73
5.2.9 Vertical conveyance unit...............................................................................................................................................G-74
5.2.10 Horizontal conveyance unit.........................................................................................................................................G-75
5.2.11 The multi feed detection board (MFDBR and MFDBS)...............................................................................................G-76
6. PF-707......................................................................................................................................................................G-79
6.1 Items you must not disassemble or reassemble.....................................................................................................................G-79
6.1.1 Framework panel/1, framework panel/2........................................................................................................................G-79
6.2 List of disassembling and assembling parts............................................................................................................................G-79
6.3 Disassembling and assembling procedures............................................................................................................................G-80
6.3.1 Precautions on disassembling and assembling ...........................................................................................................G-80
6.3.2 Right cover....................................................................................................................................................................G-80
6.3.3 Rear cover/Lt4..............................................................................................................................................................G-80
6.3.4 Rear cover/Lt2, rear cover/Lt3......................................................................................................................................G-80
6.3.5 Rear cover/Lt1..............................................................................................................................................................G-81
6.3.6 Rear cover/Rt................................................................................................................................................................G-81
6.3.7 Front door ....................................................................................................................................................................G-81
6.3.8 Tray front cover ............................................................................................................................................................G-82
6.3.9 Tray ..............................................................................................................................................................................G-82
6.3.10 Lift wire........................................................................................................................................................................G-84
6.3.11 Paper leading edge separation fan /Fr1 (FM9), /Fr2 (FM13), /Fr3 (FM17), /Rr1 (FM4), /Rr2 (FM8), /Rr3 (FM12).....G-85
6.3.12 Paper leading edge shutter solenoid /1 (SD10), /2 (SD14), /3 (SD18) ......................................................................G-87
6.3.13 Paper lift motor /1 (M7), /2 (M8), /3 (M9) ...................................................................................................................G-89
6.3.14 Paper feed suction unit ..............................................................................................................................................G-92
6.3.15 Paper feed belt............................................................................................................................................................G-93
6.3.16 Paper suction fan/1 (FM1), /2 (FM2), /3 (FM3), /4 (FM4), /5 (FM5), /6 (FM6)............................................................G-95
6.3.17 Paper feed assist fan/Fr1 (FM11), /Fr2 (FM15), /Fr3 (FM19), /Rr1 (FM12), /Rr2 (FM16), /Rr3 (FM20).....................G-96
6.3.18 Shutter solenoid/Fr1 (SD5), /Fr2 (SD10), /Fr3 (SD15), /Rr1 (SD6), /Rr2 (SD11), /Rr3 (SD16)................................G-100
6.3.19 Paper feed check window.........................................................................................................................................G-102
6.3.20 Vertical conveyance unit ..........................................................................................................................................G-103
6.3.21 Horizontal conveyance unit.......................................................................................................................................G-104
6.3.22 Multi feed detection board (MFDBR, MFDBS)..........................................................................................................G-105
7. LU-202 ...................................................................................................................................................................G-108
7.1 List of disassembling and assembling parts .........................................................................................................................G-108
7.2 Disassembling and assembling procedures .........................................................................................................................G-108
xvii
7.2.1 Precautions on disassembling and assembling .........................................................................................................G-108
7.2.2 Upper door .................................................................................................................................................................G-108
7.2.3 The clutch cover .........................................................................................................................................................G-108
7.2.4 The paper feed cover .................................................................................................................................................G-109
7.2.5 Right cover .................................................................................................................................................................G-109
7.2.6 Front cover .................................................................................................................................................................G-109
7.2.7 Rear cover .................................................................................................................................................................G-110
7.2.8 Replacing the lift wire..................................................................................................................................................G-110
7.2.9 Paper size VR (VR1) ..................................................................................................................................................G-118
8. MB-506...................................................................................................................................................................G-119
8.1 List of disassembling and assembling parts..........................................................................................................................G-119
8.2 Disassembling and assembling procedures..........................................................................................................................G-119
8.2.1 Precautions on disassembling and assembling .........................................................................................................G-119
8.2.2 Paper size VR/BP (VR3).............................................................................................................................................G-119
9. OT-502....................................................................................................................................................................G-121
9.1 List of disassembling and assembling parts..........................................................................................................................G-121
9.2 Disassembling and assembling procedures..........................................................................................................................G-121
9.2.1 OT-502........................................................................................................................................................................G-121
10. EF-103..................................................................................................................................................................G-122
10.1 List of disassembling and assembling parts........................................................................................................................G-122
11. RU-516..................................................................................................................................................................G-123
11.1 List of disassembling and assembling parts........................................................................................................................G-123
11.2 Disassembling and assembling procedures........................................................................................................................G-123
11.2.1 Charging control framework unit...............................................................................................................................G-123
12. RU-517..................................................................................................................................................................G-126
12.1 List of disassembling and assembling parts........................................................................................................................G-126
12.2 Disassembling and assembling procedures........................................................................................................................G-126
12.2.1 Left cover/Up, /Lw.....................................................................................................................................................G-126
12.2.2 Rear cover................................................................................................................................................................G-126
12.2.3 Conveyance door......................................................................................................................................................G-126
12.2.4 Charging control framework unit...............................................................................................................................G-129
13. MK-740.................................................................................................................................................................G-132
13.1 List of disassembling and assembling parts........................................................................................................................G-132
13.2 Disassembling and assembling procedures........................................................................................................................G-132
13.2.1 Paper feed tray.........................................................................................................................................................G-132
14. RU-509/HM-102 ...................................................................................................................................................G-133
14.1 Items you must not disassemble or reassemble.................................................................................................................G-133
14.1.1 Color density sensor unit .........................................................................................................................................G-133
14.2 List of disassembling and assembling parts .......................................................................................................................G-133
14.3 Disassembling and assembling procedures .......................................................................................................................G-133
14.3.1 Precautions on disassembling and assembling .......................................................................................................G-133
14.3.2 Front door ................................................................................................................................................................G-134
14.3.3 Rear cover ...............................................................................................................................................................G-134
14.3.4 Upper cover .............................................................................................................................................................G-135
14.3.5 Humidification unit ....................................................................................................................................................G-135
14.3.6 Water feed tank ........................................................................................................................................................G-138
14.3.7 Pump motor (P1) ......................................................................................................................................................G-139
14.3.8 Color density sensor unit .........................................................................................................................................G-139
14.3.9 Shutter .....................................................................................................................................................................G-140
14.3.10 Note for replacing the board ..................................................................................................................................G-140
15. RU-510..................................................................................................................................................................G-142
15.1 List of disassembling and assembling parts........................................................................................................................G-142
15.2 Disassembling and assembling procedures........................................................................................................................G-142
15.2.1 Precautions on disassembling and assembling .......................................................................................................G-142
15.2.2 Front door.................................................................................................................................................................G-142
15.2.3 Rear cover................................................................................................................................................................G-143
15.2.4 Left cover..................................................................................................................................................................G-143
15.2.5 Upper cover..............................................................................................................................................................G-144
15.2.6 Note for replacing the board.....................................................................................................................................G-144
16. FS-531 .................................................................................................................................................................G-146
16.1 List of disassembling and assembling parts .......................................................................................................................G-146
16.2 Disassembling and assembling procedures .......................................................................................................................G-146
16.2.1 Precautions on disassembling and assembling .......................................................................................................G-146
16.2.2 Upper cover/1...........................................................................................................................................................G-146
16.2.3 Upper cover/2...........................................................................................................................................................G-146
16.2.4 Front door ................................................................................................................................................................G-147
16.2.5 Rear cover ...............................................................................................................................................................G-147
16.2.6 Left cover .................................................................................................................................................................G-147
xviii
16.2.7 Main tray ..................................................................................................................................................................G-147
16.2.8 Replacing the up down wire......................................................................................................................................G-148
16.2.9 Stacker unit ..............................................................................................................................................................G-151
16.2.10 Paper exit opening unit ..........................................................................................................................................G-153
16.2.11 Note for replacing the board ..................................................................................................................................G-154
17. FS-612 .................................................................................................................................................................G-155
17.1 Items that you must not disassemble or reassemble..........................................................................................................G-155
17.1.1 Screw not allowed to be removed on the folding stopper ........................................................................................G-155
17.2 List of disassembling and assembling parts .......................................................................................................................G-155
17.3 Disassembling and assembling procedures .......................................................................................................................G-155
17.3.1 Precautions on disassembling and assembling .......................................................................................................G-155
17.3.2 Upper cover/1...........................................................................................................................................................G-156
17.3.3 Upper cover/2...........................................................................................................................................................G-156
17.3.4 Front door ................................................................................................................................................................G-156
17.3.5 Rear cover ...............................................................................................................................................................G-157
17.3.6 Left cover .................................................................................................................................................................G-157
17.3.7 Main tray ..................................................................................................................................................................G-157
17.3.8 Replacing the up down wire......................................................................................................................................G-158
17.3.9 Stacker unit cover ....................................................................................................................................................G-161
17.3.10 Stacker unit ............................................................................................................................................................G-161
17.3.11 Paper exit opening unit ..........................................................................................................................................G-163
17.3.12 Note for replacing the board ..................................................................................................................................G-163
18. PK-512/513...........................................................................................................................................................G-165
18.1 Items that you must not disassemble and adjust................................................................................................................G-165
18.1.1 Punch unit.................................................................................................................................................................G-165
18.2 Disassembly/reassembly parts list......................................................................................................................................G-165
18.3 Disassembly/reassembly procedure...................................................................................................................................G-165
18.3.1 Precautions on disassembling and assembling .......................................................................................................G-165
18.3.2 Punch unit.................................................................................................................................................................G-165
19. PI-502 ..................................................................................................................................................................G-168
19.1 List of disassembling and assembling parts .......................................................................................................................G-168
19.2 Disassembling and assembling procedures .......................................................................................................................G-168
19.2.1 Precautions on disassembling and assembling .......................................................................................................G-168
19.2.2 Upper cover .............................................................................................................................................................G-168
19.2.3 Rear cover ...............................................................................................................................................................G-168
19.2.4 Operation panel cover ..............................................................................................................................................G-168
19.2.5 PI unit........................................................................................................................................................................G-169
20. FS-532..................................................................................................................................................................G-170
20.1 Items that you must not disassemble or reassemble..........................................................................................................G-170
20.1.1 Red-painted screws..................................................................................................................................................G-170
20.2 List of disassembling and assembling parts........................................................................................................................G-170
20.3 Disassembling and assembling procedures........................................................................................................................G-170
20.3.1 Precautions on disassembling and assembling .......................................................................................................G-170
20.3.2 Front door.................................................................................................................................................................G-171
20.3.3 Rear cover................................................................................................................................................................G-171
20.3.4 Upper cover/Rt1........................................................................................................................................................G-172
20.3.5 Upper cover/Rt2........................................................................................................................................................G-172
20.3.6 Upper cover/Fr1........................................................................................................................................................G-173
20.3.7 Upper cover/Fr2........................................................................................................................................................G-173
20.3.8 Upper cover/Rr..........................................................................................................................................................G-174
20.3.9 Upper cover/Md........................................................................................................................................................G-174
20.3.10 Front cover..............................................................................................................................................................G-174
20.3.11 Sub tray...................................................................................................................................................................G-175
20.3.12 Stacker unit.............................................................................................................................................................G-175
20.3.13 Main tray.................................................................................................................................................................G-177
20.3.14 Main tray up down motor (M11), main tray up-down drive assy.............................................................................G-177
20.3.15 Note for replacing the board...................................................................................................................................G-179
21. SD-510..................................................................................................................................................................G-181
21.1 Items that you must not disassemble or reassemble..........................................................................................................G-181
21.1.1 Red-painted screws..................................................................................................................................................G-181
21.2 List of disassembling and assembling parts........................................................................................................................G-184
21.3 Disassembling and assembling procedures........................................................................................................................G-185
21.3.1 Precautions on disassembling and assembling .......................................................................................................G-185
21.3.2 Front cover................................................................................................................................................................G-185
21.3.3 Stapler unit cover......................................................................................................................................................G-185
21.3.4 SD unit......................................................................................................................................................................G-186
21.3.5 Folding knife assy/1..................................................................................................................................................G-189
21.3.6 Folding knife assy/2..................................................................................................................................................G-191
22. PK-522..................................................................................................................................................................G-195
xix
22.1 Items that you must not disassemble or reassemble..........................................................................................................G-195
22.1.1 Red-painted screws..................................................................................................................................................G-195
22.2 List of disassembling and assembling parts........................................................................................................................G-195
22.3 Disassembling and assembling procedures........................................................................................................................G-195
22.3.1 Precautions on disassembling and assembling .......................................................................................................G-195
22.3.2 Punch unit.................................................................................................................................................................G-195
23. LS-505/LS-506......................................................................................................................................................G-197
23.1 List of disassembling and assembling parts .......................................................................................................................G-197
23.2 Disassembling and assembling procedures .......................................................................................................................G-197
23.2.1 Precautions on disassembling and assembling .......................................................................................................G-197
23.2.2 Cover .......................................................................................................................................................................G-197
23.2.3 Replacing the stacker tray up/down wire .................................................................................................................G-199
23.2.4 Caution when setting models using toggle SW (LS-505)..........................................................................................G-203
24. FD-503 .................................................................................................................................................................G-204
24.1 Items that you must not disassemble or reassemble..........................................................................................................G-204
24.1.1 Folding/conveyance switching position adjustment section .....................................................................................G-204
24.2 List of disassembling and assembling parts .......................................................................................................................G-204
24.3 Disassembling and assembling procedures .......................................................................................................................G-204
24.3.1 Precautions on disassembling and assembling .......................................................................................................G-204
24.3.2 Upper cover/Fr + PI cover/Fr....................................................................................................................................G-205
24.3.3 Upper cover/Rr + PI cover/Rr....................................................................................................................................G-205
24.3.4 Upper door ...............................................................................................................................................................G-206
24.3.5 Rear cover ...............................................................................................................................................................G-206
24.3.6 Left cover/Fr..............................................................................................................................................................G-206
24.3.7 Left cover/Rr.............................................................................................................................................................G-207
24.3.8 Paper exit stopper cover ..........................................................................................................................................G-207
24.3.9 Right cover ...............................................................................................................................................................G-207
24.3.10 Left cover/Up...........................................................................................................................................................G-208
24.3.11 Mount cover............................................................................................................................................................G-208
24.3.12 Front door ..............................................................................................................................................................G-208
24.3.13 Cleaning the 2nd folding conveyance sensor (PS53) ............................................................................................G-209
24.3.14 Cleaning the 3rd folding conveyance sensor (PS54) .............................................................................................G-210
24.3.15 Cleaning the 3rd folding roller ................................................................................................................................G-210
24.3.16 Folding conveyance section ...................................................................................................................................G-211
24.3.17 Main tray up/down wire ..........................................................................................................................................G-214
24.3.18 Way to distinguish between new and old types of the multi feed detection board /1 (MFDB/1) and /2 (MFDB/2)..G-219
24.3.19 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (new type).....................................................................G-220
24.3.20 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (old type)......................................................................G-222
24.3.21 Note for replacing the board ..................................................................................................................................G-223
25. SD-506 .................................................................................................................................................................G-225
25.1 Items not allowed to be disassembled/reassembled ..........................................................................................................G-225
25.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51) .....................................................G-225
25.1.2 Trimmer completion sensor (PS62) .........................................................................................................................G-225
25.1.3 Wire slack prevention sensor (PS66) .......................................................................................................................G-225
25.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53) .....................................................G-226
25.1.5 Trimmer press brake ................................................................................................................................................G-227
25.1.6 Fixing screw of the trimmer press timing belt ...........................................................................................................G-227
25.2 List of disassembling and assembling parts .......................................................................................................................G-227
25.3 Disassembling and assembling procedures .......................................................................................................................G-228
25.3.1 Precautions on disassembling and assembling .......................................................................................................G-228
25.3.2 Rear cover/Lt............................................................................................................................................................G-228
25.3.3 Rear cover/Rt............................................................................................................................................................G-228
25.3.4 Left cover .................................................................................................................................................................G-229
25.3.5 Upper cover/Fr..........................................................................................................................................................G-229
25.3.6 Upper cover/Rr3........................................................................................................................................................G-230
25.3.7 Sub tray cover ..........................................................................................................................................................G-230
25.3.8 Front door/Lt.............................................................................................................................................................G-231
25.3.9 Front door/Rt.............................................................................................................................................................G-231
25.3.10 Folding unit ............................................................................................................................................................G-232
25.3.11 Note for replacing the board ..................................................................................................................................G-234
26. SD-513..................................................................................................................................................................G-235
26.1 Items that you must not disassemble or reassemble..........................................................................................................G-235
26.1.1 Red-painted screws..................................................................................................................................................G-235
26.2 List of disassembling and assembling parts........................................................................................................................G-235
26.3 Disassembling and assembling procedures........................................................................................................................G-235
26.3.1 Precautions on disassembling and assembling........................................................................................................G-235
26.3.2 Rear cover/Rt, /Lt......................................................................................................................................................G-235
26.3.3 Right cover/1, /2, /3...................................................................................................................................................G-236
26.3.4 Front cover/1, /2, /3...................................................................................................................................................G-237
xx
26.3.5 Left cover/Fr1, left cover/Fr2, left cover/Fr3..............................................................................................................G-238
26.3.6 Left cover/Rr.............................................................................................................................................................G-239
26.3.7 Upper cover/RrRt1, /RrRt2, /RrRt3, /RrRt4, /RrRt5, /RrRt6......................................................................................G-239
26.3.8 Upper cover/FrRt1, /FrRt2, /FrRt3............................................................................................................................G-241
26.3.9 Upper cover/FrLt1, /FrLt2..........................................................................................................................................G-242
26.3.10 Upper cover/RrLt1, /RrLt2, /RrLt3, sub tray cover..................................................................................................G-243
26.3.11 Opening and closing of the front console................................................................................................................G-244
26.3.12 Front console..........................................................................................................................................................G-245
26.3.13 Gripper paper exit unit............................................................................................................................................G-247
26.3.14 Open and close of the booklet tray section door.....................................................................................................G-249
26.3.15 Moving up and down of the booklet holding............................................................................................................G-250
26.3.16 Note for replacing the board...................................................................................................................................G-250
27. CR-101..................................................................................................................................................................G-252
27.1 Items not allowed to be disassembled/reassembled...........................................................................................................G-252
27.1.1 Creaser unit..............................................................................................................................................................G-252
27.2 List of disassembling and assembling parts........................................................................................................................G-254
27.3 Disassembling and assembling procedures........................................................................................................................G-254
27.3.1 Precautions on disassembling and assembling........................................................................................................G-254
27.3.2 Creaser unit..............................................................................................................................................................G-255
28. TU-503..................................................................................................................................................................G-256
28.1 Items not allowed to be disassembled/reassembled...........................................................................................................G-256
28.1.1 Slitter unit..................................................................................................................................................................G-256
28.2 List of disassembling and assembling parts........................................................................................................................G-260
28.3 Disassembling and assembling procedures........................................................................................................................G-260
28.3.1 Precautions on disassembling and assembling........................................................................................................G-260
28.3.2 Slitter unit..................................................................................................................................................................G-260
29. FD-504..................................................................................................................................................................G-262
29.1 Items that you must not disassemble or reassemble..........................................................................................................G-262
29.1.1 Red-painted screws..................................................................................................................................................G-262
29.2 List of disassembling and assembling parts........................................................................................................................G-262
29.3 Disassembling and assembling procedures........................................................................................................................G-262
29.3.1 Precautions on disassembling and assembling........................................................................................................G-262
29.3.2 Square-fold unit.........................................................................................................................................................G-262
29.3.3 Note for disassembling the FD-504 (1).....................................................................................................................G-263
29.3.4 Note for disassembling the FD-504 (2).....................................................................................................................G-265
30. PB-503 .................................................................................................................................................................G-266
30.1 List of disassembling and assembling parts .......................................................................................................................G-266
30.2 Disassembling and assembling procedures .......................................................................................................................G-266
30.2.1 Precautions on disassembling and assembling .......................................................................................................G-266
30.2.2 Front door ................................................................................................................................................................G-267
30.2.3 Front cover ...............................................................................................................................................................G-268
30.2.4 Booklet door .............................................................................................................................................................G-269
30.2.5 Rear cover/Rt............................................................................................................................................................G-269
30.2.6 Rear cover/Lt............................................................................................................................................................G-270
30.2.7 Left cover .................................................................................................................................................................G-270
30.2.8 Relay conveyance gear cover/Fr..............................................................................................................................G-271
30.2.9 Relay conveyance gear cover/Rr..............................................................................................................................G-271
30.2.10 Pellet supply cover .................................................................................................................................................G-271
30.2.11 SC cover/Fr.............................................................................................................................................................G-272
30.2.12 SC cover/Up............................................................................................................................................................G-273
30.2.13 Upper cover/FrRt....................................................................................................................................................G-274
30.2.14 Upper cover/FrLt.....................................................................................................................................................G-274
30.2.15 Upper cover/RrRt....................................................................................................................................................G-274
30.2.16 Upper cover/RrLt.....................................................................................................................................................G-275
30.2.17 Upper cover/Md......................................................................................................................................................G-275
30.2.18 Deodorant unit .......................................................................................................................................................G-275
30.2.19 Pellet supply unit ....................................................................................................................................................G-277
30.2.20 Glue tank unit .........................................................................................................................................................G-278
30.2.21 SC unit ...................................................................................................................................................................G-280
30.2.22 Clamp unit ..............................................................................................................................................................G-282
30.2.23 PB left unit ..............................................................................................................................................................G-283
30.2.24 Book lift wire ...........................................................................................................................................................G-286
30.2.25 Cart wire .................................................................................................................................................................G-289
30.2.26 Conveyance unit/Lw................................................................................................................................................G-290
30.2.27 Relay conveyance unit ...........................................................................................................................................G-291
30.2.28 Cover paper tray ....................................................................................................................................................G-292
30.2.29 Cover paper lift wire ...............................................................................................................................................G-294
30.2.30 Binding mode procedure with manual operating function ......................................................................................G-297
30.2.31 Multi feed detection boards/S (MFDBS) and /R (MFDBR)......................................................................................G-298
xxi
31. GP-501..................................................................................................................................................................G-301
31.1 Centering punched holes....................................................................................................................................................G-301
31.2 Door latch............................................................................................................................................................................G-303
31.2.1 Door latch check.......................................................................................................................................................G-303
31.2.2 Door Latch Adjustment.............................................................................................................................................G-303
31.2.3 Door Latch and Switch Replacement........................................................................................................................G-303
31.3 Preparing the GP-501 punch for service.............................................................................................................................G-304
31.3.1 Preparing the GP-501 punch for service...................................................................................................................G-304
31.3.2 Separating the Punch From the Printer....................................................................................................................G-304
31.3.3 Removing the Rear Cover........................................................................................................................................G-304
31.4 Leveling and aligning to the printer.....................................................................................................................................G-304
(1) Procedure.......................................................................................................................................................................G-305
(2) Tool Required.................................................................................................................................................................G-305
(3) To level the punch:.........................................................................................................................................................G-305
32. GP-502..................................................................................................................................................................G-306
33. COMMERCIALLY AVAILABLE PARTS................................................................................................................G-307
33.1 Reinstalling the status indicator light...................................................................................................................................G-307
33.1.1 Configuration.............................................................................................................................................................G-307
33.1.2 Connector.................................................................................................................................................................G-307
33.1.3 Procedure.................................................................................................................................................................G-308
33.2 Key counter (KCT)..............................................................................................................................................................G-309
33.2.1 Connector.................................................................................................................................................................G-309
33.2.2 Procedure.................................................................................................................................................................G-309
H CLEANING/LUBRICATION...........................................................................................................H-1
1. CLEANING/LUBRICATION PROCEDURES .............................................................................................................H-1
I ADJUSTMENT/SETTING.................................................................................................................I-1
1. CHECKPOINTS............................................................................................................................................................I-1
1.1 Checking before you start work..................................................................................................................................................I-1
1.2 Checkpoints when you conduct the on-site service....................................................................................................................I-1
2. UTILITY........................................................................................................................................................................I-2
2.1 List of utility menus.....................................................................................................................................................................I-2
2.1.1 Hierarchy..........................................................................................................................................................................I-2
2.2 Start and exit...............................................................................................................................................................................I-5
2.2.1 Start method ....................................................................................................................................................................I-5
2.2.2 Exit method ......................................................................................................................................................................I-5
3. LIST OF ADJUSTMENT ITEMS...................................................................................................................................I-6
3.1 Priority for Adjustment/Setting after replacing parts....................................................................................................................I-6
4. SERVICE MODE........................................................................................................................................................I-10
4.1 Service Mode List.....................................................................................................................................................................I-10
4.1.1 Hierarchy........................................................................................................................................................................I-10
4.2 Start and exit.............................................................................................................................................................................I-14
4.2.1 Start method ..................................................................................................................................................................I-14
4.2.2 Exit method ....................................................................................................................................................................I-14
4.3 Machine Adjustment.................................................................................................................................................................I-14
4.3.1 Restart Timing Adjustment (Printer Adjustment)............................................................................................................I-14
4.3.2 Centering auto adjustment (printer adjustment - centering adjustment).........................................................................I-15
4.3.3 Centering sensor gap adjustment (printer adjustment - centering adjustment)..............................................................I-16
4.3.4 Centering adjustment (printer adjustment - centering adjustment).................................................................................I-16
4.3.5 FD-Mag. Adjustment (Printer Adjustment)......................................................................................................................I-17
4.3.6 CD-Mag. Adjustment (Printer Adjustment).....................................................................................................................I-18
4.3.7 Lead Edge Erase Adjustment (Printer Adjustment)........................................................................................................I-18
4.3.8 Registration Loop Adj. (Printer Adjustment)...................................................................................................................I-19
4.3.9 Pre-registration Adj. (Printer Adjustment).......................................................................................................................I-19
4.3.10 Belt Line Speed Adj. (Printer Adjustment)....................................................................................................................I-20
4.3.11 Skew Initial Position Memory (Printer Adjustment - Writing Initial Pos. Memory).........................................................I-21
4.3.12 Color Registration Auto.Adj. (Printer Adjustment)........................................................................................................I-21
4.3.13 Color Regist.Gap Measurement (Printer Adjustment)..................................................................................................I-21
4.3.14 Adjustment when you replace the multi feed detection board (PF)..............................................................................I-23
4.3.15 Crosswise Dir. Skew Adj. (Printer Adjustment).............................................................................................................I-25
4.3.16 Beam Pitch Adjustment (Printer Adjustment)...............................................................................................................I-26
4.3.17 Color Registration Manual Adjustment (Printer Adjustment)........................................................................................I-27
4.3.18 Recall Standard Data (Printer Adjustment)...................................................................................................................I-28
4.3.19 Restart Timing Adjustment (Scan Adjustment).............................................................................................................I-28
4.3.20 Centering Adjustment (Scan Adjustment).....................................................................................................................I-29
4.3.21 FD-Mag. Adjustment (Scan Adjustment)......................................................................................................................I-30
4.3.22 Scan Gradation/Color Adj. (Scan Adjustment).............................................................................................................I-30
4.3.23 CD-Mag. adjustment (scan adjustment).......................................................................................................................I-31
xxii
4.3.24 Sensor check (scan adjustment)..................................................................................................................................I-31
4.3.25 CCD check (scan adjustment)......................................................................................................................................I-32
4.3.26 Line magnification setting (scan adjustment)................................................................................................................I-32
4.3.27 Recall Standard Data (Scan Adjustment).....................................................................................................................I-33
4.3.28 Printer gamma offset adjustment (quality adjustment - printer gamma adjustment)....................................................I-33
4.3.29 Printer Gamma Offset Auto. (Quality Adjustment - Printer Gamma Adjustment).........................................................I-34
4.3.30 Printer Gamma Sensor Adj. (Quality Adjustment - Printer Gamma Adjustment)..........................................................I-35
4.3.31 Printer gamma curve adjustment (quality adjustment - printer gamma adjustment)....................................................I-37
4.3.32 Printer Gamma Offset Auto. (RU) (Quality Adjustment - Printer Gamma Adjustment).................................................I-37
4.3.33 Printer Gamma Sensor Adj. (RU) (Quality Adjustment - Printer Gamma Adjustment).................................................I-38
4.3.34 Sharpness Adjustment (Quality Adjustment)................................................................................................................I-38
4.3.35 Contrast Adjustment (Quality Adjustment)....................................................................................................................I-39
4.3.36 Dot Detect Adjustment (Quality Adjustment - Image Distinction Level)........................................................................I-39
4.3.37 Color Text Adjustment (Quality Adjustment - Image Distinction Level)........................................................................I-40
4.3.38 Dot/Text Area Adjustment (Quality Adjustment - Image Distinction Level)...................................................................I-40
4.3.39 ACS Adjustment (Quality Adjustment)..........................................................................................................................I-41
4.3.40 AE(AES) Adjustment (Quality Adjustment - Density Adjustment).................................................................................I-41
4.3.41 Copy Density Adjustment (Quality Adjustment - Density Adjustment)..........................................................................I-42
4.3.42 Back. Removal (Quality Adjustment - Density Adjustment)..........................................................................................I-42
4.3.43 Tone Adjustment (RGB/YMC) (Quality Adjustment - Tone Adjustment)......................................................................I-42
4.3.44 Non-Image Area Erase Check......................................................................................................................................I-43
4.3.45 Tray size adjustment (Tray adjustment).......................................................................................................................I-43
4.3.46 Recall Standard Data (Quality Adjustment)..................................................................................................................I-44
4.4 Process adjustment..................................................................................................................................................................I-44
4.4.1 1st Transfer Manual Adj. (High Voltage Adjustment)......................................................................................................I-44
4.4.2 2nd Transfer Manual Adj. (High Voltage Adjustment)....................................................................................................I-44
4.4.3 Separation current manual adjustment (High voltage adjustment).................................................................................I-44
4.4.4 Pre-transfer Guide Confirm (High Voltage Adjustment)..................................................................................................I-44
4.4.5 Blade Setting Mode (Drum Peculiarity Adjustment)........................................................................................................I-44
4.4.6 Gamma Automatic Adjustment (Drum Peculiarity Adjustment)......................................................................................I-45
4.4.7 Toner Density Sensor Init. (Drum Peculiarity Adjustment).............................................................................................I-45
4.4.8 Toner Density Revert (Drum Peculiarity Adjustment).....................................................................................................I-45
4.4.9 Maximum density initial adjustment (drum peculiarity adjustment).................................................................................I-46
4.4.10 All developing unit replacement adjustment.................................................................................................................I-69
4.4.11 IDC sensor output (sensor output confirm)...................................................................................................................I-70
4.4.12 Toner Density Sensor Output (Sensor Output Confirm)...............................................................................................I-70
4.4.13 Humidity/Temperature Output (Sensor Output Confirm)..............................................................................................I-70
4.4.14 1st transfer resistance measurement (sensor output confirm).....................................................................................I-70
4.4.15 2nd transfer resistance measurement (sensor output confirm)....................................................................................I-71
4.4.16 Background Margin Fine Adj. (Process Fine Adjustment)............................................................................................I-71
4.4.17 Develop AC Bias Fine Adj. (Process Fine Adjustment)................................................................................................I-71
4.4.18 Develop AC Frequency (Process Fine Adjustment).....................................................................................................I-72
4.4.19 Toner Density Fine Adj. (Process Fine Adjustment).....................................................................................................I-72
4.4.20 Fine adjustment of fusing temperature (process fine adjustment)................................................................................I-73
4.4.21 Drum Small Rotation Interval (Interval/Quantity Adj.)...................................................................................................I-73
4.4.22 Recall Standard Data....................................................................................................................................................I-73
4.5 System setting..........................................................................................................................................................................I-74
4.5.1 Software DIPSW setting procedures .............................................................................................................................I-74
4.5.2 Software DIPSW setting list............................................................................................................................................I-74
4.5.3 Service Center TEL/FAX .............................................................................................................................................I-118
4.5.4 Serial Number Setting...................................................................................................................................................I-118
4.5.5 Setup date/type of business setting..............................................................................................................................I-118
4.5.6 Toner band creation condition (productivity priority setting).........................................................................................I-118
4.5.7 Restrictions on banner print..........................................................................................................................................I-119
4.5.8 Setting of the toner amount and the replacement count of the toner bottle..................................................................I-120
4.5.9 Troubleshooting for image errors..................................................................................................................................I-121
4.5.10 New model of the fusing belt and the fusing paper exit assy......................................................................................I-123
4.5.11 Remaining staple amount display setting...................................................................................................................I-125
4.6 Counter and data....................................................................................................................................................................I-128
4.6.1 Maintenance Counter...................................................................................................................................................I-128
4.6.2 Data collection procedures...........................................................................................................................................I-128
4.6.3 Paper Size Counter (Total/copy/print)..........................................................................................................................I-129
4.6.4 ADF Counter.................................................................................................................................................................I-130
4.6.5 Coverage Data History ................................................................................................................................................I-130
4.6.6 Paper JAM History .......................................................................................................................................................I-132
4.6.7 JAM/JAM Counter Individual Sec.................................................................................................................................I-132
4.6.8 Counter of Each Copy Mode(1)....................................................................................................................................I-141
4.6.9 Counter of Each Copy Mode(2)....................................................................................................................................I-146
4.6.10 SC Counter/SC Counter Individual Sec......................................................................................................................I-151
4.6.11 SC data of time series ...............................................................................................................................................I-169
xxiii
4.6.12 Maintenance Counter Reset (Maintenance History) ..................................................................................................I-169
4.6.13 Parts History in Time Series (Maintenance History) ..................................................................................................I-169
4.6.14 Counter of each paper type........................................................................................................................................I-170
4.6.15 ORU-M Maintenance History ....................................................................................................................................I-171
4.6.16 Check, setting and reset procedure of the Special Parts Counter..............................................................................I-173
4.6.17 Special Parts Counter.................................................................................................................................................I-173
4.6.18 Voluntary Part Counter (Parts Counter) .....................................................................................................................I-191
4.6.19 Total Counter History..................................................................................................................................................I-192
4.6.20 Custom Counter Threshold Set..................................................................................................................................I-192
4.7 State confirmation...................................................................................................................................................................I-193
4.7.1 I/O Check Mode ...........................................................................................................................................................I-193
4.7.2 Input check procedures ...............................................................................................................................................I-193
4.7.3 Output check procedures .............................................................................................................................................I-193
4.7.4 IO check mode list........................................................................................................................................................I-194
4.7.5 Adjustment when you replace the multi feed detection board (PI) (new type)..............................................................I-258
4.7.6 Adjustment when you replace the multi feed detection board (PI) (old type)...............................................................I-259
4.7.7 Adjustment when you replace the cover paper multi feed detection board (PB)..........................................................I-261
4.7.8 FD, SD-506, SD-513, FS-531/612 and PB adjustment data EEPROM storage...........................................................I-263
4.7.9 Main body adjustment data NVRAM board storage ....................................................................................................I-263
4.7.10 Printer image processing board line memory check ..................................................................................................I-263
4.7.11 Hard disk check..........................................................................................................................................................I-263
4.7.12 Hard disk replacing procedure....................................................................................................................................I-264
4.7.13 Replacing procedure of the write unit.........................................................................................................................I-264
4.7.14 Procedure when IO35-21 or IO35-25 is used.............................................................................................................I-264
4.8 ADF adjustment......................................................................................................................................................................I-265
4.8.1 ADF original size adjustment........................................................................................................................................I-265
4.8.2 ADF original stop position.............................................................................................................................................I-266
4.8.3 ADF original stop position auto adjustment..................................................................................................................I-267
4.8.4 ADF Registration Loop Adj...........................................................................................................................................I-268
4.8.5 Feed paper check.........................................................................................................................................................I-268
4.8.6 Sensor check................................................................................................................................................................I-268
4.8.7 Read Position Adjustment............................................................................................................................................I-269
4.8.8 Read Position Auto Adjustment....................................................................................................................................I-270
4.8.9 FD-Mag. Adjustment.....................................................................................................................................................I-270
4.8.10 FD-Mag. Auto Adjustment..........................................................................................................................................I-271
4.8.11 Scanning light adjustment...........................................................................................................................................I-271
4.8.12 Mixed original size adjustment....................................................................................................................................I-272
4.8.13 Line detection setting..................................................................................................................................................I-272
4.8.14 ADF scan glass auto cleaning....................................................................................................................................I-272
4.9 Finisher adjustment.................................................................................................................................................................I-273
4.9.1 FS-532 Staple Position Adjustment (staple finisher (main) adjustment).......................................................................I-273
4.9.2 FS-532 Staple paper width adjustment (staple finisher (main) adjustment).................................................................I-274
4.9.3 FS-532 FD alignment plate adjustment (staple finisher (main) adjustment).................................................................I-275
4.9.4 FS-532 Exit guide unit paper width adjustment (staple finisher (main) adjustment).....................................................I-276
4.9.5 FS-532 Rewind paddle descent adjustment (staple finisher (main) adjustment)..........................................................I-277
4.9.6 SD-510 Fold&staple pitch adjustment (staple finisher (fold) adjustment).....................................................................I-278
4.9.7 SD-510 Fold&staple paper width adjustment (staple finisher (fold) adjustment)..........................................................I-279
4.9.8 SD-510 Fold&staple staple position adjustment (staple finisher (fold) adjustment)......................................................I-280
4.9.9 SD-510 Fold&staple fold position adjustment (staple finisher (fold) adjustment).........................................................I-280
4.9.10 SD-510 Half-fold fold position adjustment (staple finisher (fold) adjustment).............................................................I-281
4.9.11 SD-510 Tri-fold position adjustment (staple finisher (fold) adjustment)......................................................................I-282
4.9.12 SD-510 Double fold plate adjustment (staple finisher (fold) adjustment)....................................................................I-282
4.9.13 SD-510 Half-fold strength adjustment (staple finisher (fold) adjustment)...................................................................I-283
4.9.14 PK-522 Vertical position adjustment (crosswise direction) (staple finisher (punch) adjustment)................................I-283
4.9.15 PK-522 Horizontal position adjustment (paper feed direction) (staple finisher (punch) adjustment)..........................I-284
4.9.16 PK-522 Registration adjustment (staple finisher (punch) adjustment)........................................................................I-285
4.9.17 PK-522 Paper edge sensor adjustment (staple finisher (punch) adjustment)............................................................I-285
4.9.18 PI-502 Tray size adjustment (staple finisher (PI) adjustment)....................................................................................I-286
4.9.19 PI-502 PI registration adjustment (staple finisher (PI) adjustment)............................................................................I-286
4.9.20 FD-503 Paper width adjustment (multi folder (punch) adjustment)............................................................................I-286
4.9.21 FD-503 Punch vertical position adjustment (multi folder (punch) adjustment)...........................................................I-287
4.9.22 FD-503 Half fold position adjustment (multi folder (fold) adjustment).........................................................................I-288
4.9.23 FD-503 Tri-fold-in position adjustment (multi folder (fold) adjustment).......................................................................I-289
4.9.24 FD-503 Tri-fold-out position adjustment (multi folder (fold) adjustment).....................................................................I-290
4.9.25 FD-503 Double parallel position adjustment (multi folder (fold) adjustment)..............................................................I-291
4.9.26 FD-503 Z-fold position adjustment (multi folder (fold) adjustment).............................................................................I-292
4.9.27 FD-503 Gate position adjustment (multi folder (fold) adjustment)..............................................................................I-294
4.9.28 FD-503 Fold registration loop adjustment (multi folder (fold) adjustment)..................................................................I-295
4.9.29 LS-505/LS-506 Paper width adjustment (stacker adjustment)...................................................................................I-295
4.9.30 LS-505/LS-506 Paper length adjustment (stacker adjustment)..................................................................................I-296
xxiv
4.9.31 SD-506 Staple center position adjustment (saddle stitcher position adjustment).......................................................I-296
4.9.32 SD-506 Staple paper width adjustment (saddle stitcher position adjustment)............................................................I-297
4.9.33 SD-506 Staple pitch adjustment (saddle stitcher position adjustment).......................................................................I-298
4.9.34 SD-506 Half-fold position adjustment (saddle stitcher position adjustment)...............................................................I-299
4.9.35 SD-506 Tri-fold position adjustment (saddle stitcher position adjustment).................................................................I-299
4.9.36 SD-506 Fold paper width adjustment (saddle stitcher position adjustment)...............................................................I-300
4.9.37 SD-506 Trimming adjustment (saddle stitcher position adjustment)..........................................................................I-301
4.9.38 SD-506 Trimmer receiver adjustment (saddle stitcher position adjustment)..............................................................I-302
4.9.39 SD-513 Staple Center Adjustment (Saddle Stitcher Adjustment)...............................................................................I-302
4.9.40 SD-513 Staple Paper Width Adjustment (Saddle Stitcher Adjustment)......................................................................I-304
4.9.41 SD-513 Staple Pitch Adjustment (Saddle Stitcher Adjustment)..................................................................................I-304
4.9.42 SD-513 Tri-Fold Position Adjustment (Saddle Stitcher Adjustment)...........................................................................I-306
4.9.43 SD-513 Fold Skew Adjustment (Saddle Stitcher Adjustment)....................................................................................I-307
4.9.44 SD-513 Half-Fold Position Adjustment (Saddle Stitcher Adjustment)........................................................................I-308
4.9.45 SD-513 Fold Paper Width Adjustment (Saddle Stitcher Adjustment).........................................................................I-309
4.9.46 SD-513 Fore-edge Trimming Adjustment (Saddle Stitcher Adjustment)....................................................................I-310
4.9.47 SD-513 Parallel Trimming Adjustment (Saddle Stitcher Adjustment).........................................................................I-311
4.9.48 SD-513 Trans. Entrance Paper Width (Saddle Stitcher Adjustment).........................................................................I-312
4.9.49 TU-503 2-Side Slitting Adjustment (Saddle Stitcher Adjustment)...............................................................................I-313
4.9.50 CR-101 Crease Position Adjustment - Half-Fold Crease Position (Saddle Stitcher Adjustment)...............................I-314
4.9.51 CR-101 Crease Position Adjustment - Tri-Fold Crease Position (Saddle Stitcher Adjustment).................................I-315
4.9.52 CR-101 Crease Position Adjustment - PB Cover Crease Position (Saddle Stitcher Adjustment)..............................I-316
4.9.53 FD-504 Flattening a Fold (Strength) (Saddle Stitcher Adjustment)............................................................................I-317
4.9.54 FD-504 Flattening a Fold (Frequency) (Saddle Stitcher Adjustment).........................................................................I-318
4.9.55 FD-504 Spine Fold Line Adjustment (Saddle Stitcher Adjustment)............................................................................I-318
4.9.56 SD-513 Staple Offset Adjustment (Saddle Stitcher Adjustment)................................................................................I-318
4.9.57 TU-503 Registration Loop Adjustment (Saddle Stitcher Adjustment).........................................................................I-319
4.9.58 SD-513 Staple Tip Adjustment (Saddle Stitcher Adjustment).....................................................................................I-320
4.9.59 SD-513 Saddle Position Adjustment (Saddle Stitcher Adjustment)............................................................................I-321
4.9.60 SD-513 Trimmer Receiver Adjustment (Saddle Stitcher Adjustment)........................................................................I-322
4.9.61 PB-503 Cover trimming adjustment (perfect binder adjustment)................................................................................I-322
4.9.62 PB-503 Cover lead edge adjustment (perfect binder adjustment)..............................................................................I-323
4.9.63 PB-503 Spine corner form position adjustment (perfect binder adjustment)..............................................................I-324
4.9.64 PB-503 Glue start position adjustment (perfect binder adjustment)...........................................................................I-324
4.9.65 PB-503 Glue finish position adjustment (perfect binder adjustment)..........................................................................I-326
4.9.66 PB-503 Temperature adjustment (perfect binder adjustment)....................................................................................I-327
4.9.67 PB-503 Sub compile CD width adjustment (perfect binder adjustment).....................................................................I-327
4.9.68 PB-503 Clamp CD width adjustment (perfect binder adjustment)..............................................................................I-328
4.9.69 PB-503 Cover up down CD width adjustment (perfect binder adjustment)................................................................I-329
4.9.70 PB-503 Clamp FD position adjustment (perfect binder adjustment)...........................................................................I-329
4.9.71 RU-510 Paper Width Adjustment (Relay Stacker Adjustment)...................................................................................I-330
4.9.72 RU-510 Paper Length Adjustment (Relay Stacker Adjustment).................................................................................I-331
4.9.73 FS-612 Fold & Staple Stopper Adjustment.................................................................................................................I-331
4.9.74 FS-612 Half-Fold stopper adjustment.........................................................................................................................I-332
4.9.75 PK-512/513 Vertical Position Adj. (Punch Adjustment)..............................................................................................I-333
4.9.76 PK-512/513 Horizontal Position Adj. (Punch Adjustment)..........................................................................................I-333
4.9.77 PK-512/513 Registration Adjustment (Punch Adjustment).........................................................................................I-334
4.9.78 PK-512/513 Paper Edge Detect Sensor (Punch Adjustment)....................................................................................I-335
4.9.79 FS-612 Tri-Fold Adjustment........................................................................................................................................I-335
4.9.80 FS-612 2 Position Staple Pitch...................................................................................................................................I-336
4.9.81 PI-502 Post Inserter Tray Size....................................................................................................................................I-337
4.9.82 FS-531/612 Output Quantity Limit..............................................................................................................................I-337
4.9.83 FS-531/612 Curl Adjustment......................................................................................................................................I-337
4.9.84 Recall Standard Data..................................................................................................................................................I-338
4.10 Firmware Version..................................................................................................................................................................I-338
(1) Usage...............................................................................................................................................................................I-338
(2) Procedure.........................................................................................................................................................................I-338
4.11 CS Remote Care...................................................................................................................................................................I-338
4.11.1 Outline .......................................................................................................................................................................I-338
4.11.2 Setup procedure of the CS Remote Care (When using E-mail).................................................................................I-338
4.11.3 Setup procedure of the CS Remote Care (When using phone line modem)..............................................................I-340
4.11.4 Setup procedure of the CS Remote Care (When using WebDAV server)..................................................................I-341
4.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system...............................................I-344
4.11.6 Mail initial setting........................................................................................................................................................I-344
4.11.7 http communication setting.........................................................................................................................................I-345
4.11.8 Log forwarding function..............................................................................................................................................I-345
4.11.9 Input procedure of software DIPSW for CS Remote Care..........................................................................................I-345
4.11.10 List of software DIPSW for CS Remote Care...........................................................................................................I-346
4.11.11 Setup confirmation ...................................................................................................................................................I-352
4.11.12 Maintenance call ......................................................................................................................................................I-352
xxv
4.11.13 Center call from administrator ..................................................................................................................................I-353
4.11.14 Confirm communication log .....................................................................................................................................I-353
4.11.15 Initialization of RAM for CS Remote Care ...............................................................................................................I-353
4.11.16 CS Remote Care error code list................................................................................................................................I-353
4.11.17 TROUBLESHOOTING..............................................................................................................................................I-355
4.12 List Output ............................................................................................................................................................................I-355
(1) Usage...............................................................................................................................................................................I-355
(2) Procedure.........................................................................................................................................................................I-355
4.13 Test mode.............................................................................................................................................................................I-356
4.13.1 Running Test Mode ...................................................................................................................................................I-356
4.13.2 Test Pattern Output Mode..........................................................................................................................................I-356
4.13.3 Test pattern number 11 Beam check..........................................................................................................................I-357
4.13.4 Test pattern number 16 Linearity evaluation pattern..................................................................................................I-357
4.13.5 Test pattern number 25 registration mark position check pattern...............................................................................I-358
4.13.6 Test pattern number 33 Linearity evaluation pattern..................................................................................................I-358
4.13.7 Test pattern number 40 Image skew check pattern (full-bleed print of test pattern number 16)................................I-359
4.13.8 Test pattern number 43 Output 12 test patterns at a time..........................................................................................I-359
4.13.9 Test pattern number 49 RU color sensor gamma correction (output paper density adjustment chart i1-iSis/i1-Pro).I-360
4.13.10 Test pattern number 51 Gradation evaluation pattern (main scan)..........................................................................I-361
4.13.11 Test pattern number 52 Gradation evaluation pattern (sub scan)............................................................................I-361
4.13.12 Test pattern number 53 Overall halftone..................................................................................................................I-362
4.13.13 Test pattern number 54 Gradation evaluation pattern..............................................................................................I-362
4.13.14 Test pattern number 55 5% coverage......................................................................................................................I-363
4.13.15 Test pattern number 58 Stripe check pattern...........................................................................................................I-363
4.13.16 Test pattern number 62 Uneven density check pattern............................................................................................I-364
4.13.17 Test pattern number 69 Maximum density adjustment pattern.................................................................................I-365
4.13.18 Test pattern number 75 Density correction pattern i1-iSis XL (Type1/Type2)..........................................................I-366
4.13.19 Test pattern number 76 Density correction pattern i1-Pro (Type1/Type2)...............................................................I-367
4.13.20 Test pattern number 77 Density correction pattern manual......................................................................................I-368
4.13.21 Test pattern number 80 Print peculiarity evaluation pattern.....................................................................................I-368
4.13.22 Test pattern number 88 Chart file output..................................................................................................................I-369
4.14 Setting Data..........................................................................................................................................................................I-369
4.14.1 Load from external memory .......................................................................................................................................I-369
4.14.2 Store to external memory...........................................................................................................................................I-370
4.15 Log Store..............................................................................................................................................................................I-371
4.15.1 Log Store Setting........................................................................................................................................................I-371
4.15.2 Execute Log Storing...................................................................................................................................................I-371
4.15.3 Download of the log from Web Utilities.......................................................................................................................I-372
4.15.4 Acquire the logs for the controller via WebDAV..........................................................................................................I-372
4.16 ORU-M Setting......................................................................................................................................................................I-373
4.16.1 ORU-M Item/Life setting.............................................................................................................................................I-373
4.16.2 ORU-M Life Threshold Setting....................................................................................................................................I-373
4.16.3 ORU-M Password Setting...........................................................................................................................................I-374
4.17 HDD Setting..........................................................................................................................................................................I-374
4.17.1 HDD Replace Initial Setting........................................................................................................................................I-374
4.17.2 Format HDD All Data..................................................................................................................................................I-376
4.17.3 Format Controller HDD Data......................................................................................................................................I-378
4.17.4 Transfer HDD Data.....................................................................................................................................................I-379
4.18 Auth. Device Setting.............................................................................................................................................................I-381
4.18.1 Auth. Unit Selection....................................................................................................................................................I-381
4.18.2 Loadable Driver Install................................................................................................................................................I-381
4.19 Startup Setting......................................................................................................................................................................I-382
4.19.1 Package Adjustment...................................................................................................................................................I-382
4.19.2 Setup Setting 1...........................................................................................................................................................I-382
4.19.3 Setup Setting 2...........................................................................................................................................................I-382
5. IC-602 SERVICE MODE..........................................................................................................................................I-384
5.1 IC Service Mode List...............................................................................................................................................................I-384
5.2 Start and exit of IC service mode............................................................................................................................................I-384
5.2.1 Method to activate the IC service mode.......................................................................................................................I-384
5.2.2 Method to exit the IC service mode..............................................................................................................................I-384
5.3 System setting........................................................................................................................................................................I-384
5.3.1 IC software DIPSW setting procedures .......................................................................................................................I-384
5.3.2 IC software DIPSW list.................................................................................................................................................I-385
5.4 CSV File Import/Export...........................................................................................................................................................I-386
5.4.1 Outline..........................................................................................................................................................................I-386
5.4.2 Procedure.....................................................................................................................................................................I-386
5.5 Font Backup............................................................................................................................................................................I-387
5.5.1 Outline .........................................................................................................................................................................I-387
5.5.2 Preparation of backup/restore .....................................................................................................................................I-387
5.5.3 Backup method.............................................................................................................................................................I-387
xxvi
5.5.4 Method to restore..........................................................................................................................................................I-388
5.6 HP Tray Mapping....................................................................................................................................................................I-389
5.6.1 Outline..........................................................................................................................................................................I-389
5.6.2 Procedure.....................................................................................................................................................................I-389
5.7 Controller Capture Setting......................................................................................................................................................I-391
(1) Outline..............................................................................................................................................................................I-391
(2) Spool setting.....................................................................................................................................................................I-391
(3) Acquisition procedure.......................................................................................................................................................I-391
6. CE/ADMINISTRATOR SECURITY SETTING..........................................................................................................I-393
6.1 CE/Administrator Security Setting list.....................................................................................................................................I-393
6.2 Start/exit .................................................................................................................................................................................I-393
(1) Usage...............................................................................................................................................................................I-393
(2) Procedure.........................................................................................................................................................................I-393
6.3 CE Authentication ..................................................................................................................................................................I-393
(1) Usage...............................................................................................................................................................................I-393
(2) Procedure.........................................................................................................................................................................I-393
6.4 CE Auth. Password ................................................................................................................................................................I-393
(1) Usage...............................................................................................................................................................................I-393
(2) Procedure.........................................................................................................................................................................I-393
6.5 Admin. Authentication ............................................................................................................................................................I-394
(1) Usage...............................................................................................................................................................................I-394
(2) Procedure.........................................................................................................................................................................I-394
6.6 Administrator Password .........................................................................................................................................................I-394
(1) Usage...............................................................................................................................................................................I-394
(2) Procedure.........................................................................................................................................................................I-394
7. FEE COLLECTION SETTING..................................................................................................................................I-395
7.1 Fee Collection Setting list.......................................................................................................................................................I-395
7.2 Start/exit .................................................................................................................................................................................I-395
(1) Usage...............................................................................................................................................................................I-395
(2) Procedure.........................................................................................................................................................................I-395
7.3 Management Function ...........................................................................................................................................................I-395
(1) Usage...............................................................................................................................................................................I-395
(2) Procedure.........................................................................................................................................................................I-395
7.4 Manage OpenAPI Auth...........................................................................................................................................................I-395
7.4.1 Restriction Code...........................................................................................................................................................I-395
7.5 Billing Coefficient Setting........................................................................................................................................................I-395
(1) Usage...............................................................................................................................................................................I-395
(2) Function............................................................................................................................................................................I-395
(3) Procedure.........................................................................................................................................................................I-395
8. ADJUSTMENT FOR POD........................................................................................................................................I-397
8.1 Process adjustment................................................................................................................................................................I-397
8.1.1 Outline .........................................................................................................................................................................I-397
8.1.2 Preset...........................................................................................................................................................................I-397
8.1.3 2nd Transfer Output Adj. (Front)...................................................................................................................................I-398
8.1.4 2nd Transfer Output Adj. (Back)...................................................................................................................................I-399
8.1.5 2nd Transfer-Lead Edge(Front)....................................................................................................................................I-399
8.1.6 2nd Transfer-Lead Edge(Back)....................................................................................................................................I-399
8.1.7 2nd Transfer-Rear Edge(Front)....................................................................................................................................I-400
8.1.8 2nd Transfer-Rear Edge(Back).....................................................................................................................................I-400
8.1.9 Separation AC(Front)....................................................................................................................................................I-401
8.1.10 Separation AC(Back)..................................................................................................................................................I-401
8.1.11 Separation DC(Front).................................................................................................................................................I-402
8.1.12 Separation DC(Back)..................................................................................................................................................I-402
8.1.13 Temperature of the upper fusing roller.......................................................................................................................I-403
8.1.14 Lead edge erase quantity...........................................................................................................................................I-403
8.1.15 Temperature gap of the fusing edge and the middle..................................................................................................I-404
8.1.16 Temperature of the lower fusing roller........................................................................................................................I-404
8.1.17 Trailing edge erase amount........................................................................................................................................I-405
8.1.18 ADU reverse timing adjustment..................................................................................................................................I-405
8.1.19 Fusing Speed(Front Side)...........................................................................................................................................I-405
8.1.20 Fusing Speed(Back Side Offset)................................................................................................................................I-407
8.1.21 Up fusing initial temperature.......................................................................................................................................I-408
8.1.22 2nd transfer pressure..................................................................................................................................................I-408
8.1.23 CPM Down..................................................................................................................................................................I-409
8.1.24 Toner amount save.....................................................................................................................................................I-409
8.1.25 Density adjustment per tray (YMC).............................................................................................................................I-409
8.1.26 Density adjustment per tray (K)..................................................................................................................................I-409
8.1.27 Mis-centering detect JAM...........................................................................................................................................I-410
8.1.28 Double Feed Detection...............................................................................................................................................I-410
8.1.29 Intermediate transfer separation setting.....................................................................................................................I-410
xxvii
8.1.30 Thick BK mode...........................................................................................................................................................I-410
8.1.31 Correction level for the paper registration...................................................................................................................I-411
8.1.32 Curl Adjustment of Output..........................................................................................................................................I-411
8.1.33 Back on top output curl adjustment............................................................................................................................I-411
8.1.34 Mis-centering Detection..............................................................................................................................................I-412
8.1.35 Fusing air separation air level setting.........................................................................................................................I-412
8.1.36 Change fusing pressure..............................................................................................................................................I-413
8.1.37 Hard paper mode........................................................................................................................................................I-413
8.1.38 PFU Suction Air Level Setting....................................................................................................................................I-413
8.1.39 Output Paper Separation Setting................................................................................................................................I-414
8.2 Image quality/improving paper feeding adjustment................................................................................................................I-414
8.2.1 Transfer jitter adjustment..............................................................................................................................................I-414
9. MECHANICAL ADJUSTMENT bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L.....................I-417
9.1 Scanner motor belt adjustment...............................................................................................................................................I-417
9.1.1 Purpose........................................................................................................................................................................I-417
9.1.2 Procedure.....................................................................................................................................................................I-417
9.2 Positioning adjustments of the exposure unit and the mirror unit...........................................................................................I-417
9.2.1 Purpose........................................................................................................................................................................I-417
9.2.2 Procedure.....................................................................................................................................................................I-417
9.3 Centering adjustment of the paper feed tray/1 and the paper feed tray/2..............................................................................I-418
(1) Usage...............................................................................................................................................................................I-418
(2) Procedure.........................................................................................................................................................................I-418
9.4 Separation pressure adjustment of the paper feed tray/1 and the paper feed tray/2..............................................................I-418
(1) Usage...............................................................................................................................................................................I-418
(2) Procedure.........................................................................................................................................................................I-419
9.5 Separation discharging plate assy position adjustment..........................................................................................................I-419
(1) Usage...............................................................................................................................................................................I-419
(2) Procedure.........................................................................................................................................................................I-420
9.6 Registration unit skew adjustment..........................................................................................................................................I-420
(1) Usage...............................................................................................................................................................................I-420
(2) Procedure.........................................................................................................................................................................I-420
9.7 Fusing unit skew adjustment...................................................................................................................................................I-425
(1) Usage...............................................................................................................................................................................I-425
(2) Procedure.........................................................................................................................................................................I-425
9.8 Fusing paper exit rollerr pressure adjustment.........................................................................................................................I-428
(1) Usage...............................................................................................................................................................................I-428
(2) Procedure.........................................................................................................................................................................I-429
9.9 Tilt adjustment.........................................................................................................................................................................I-429
9.9.1 Usage...........................................................................................................................................................................I-429
9.9.2 Procedure.....................................................................................................................................................................I-430
10. MECHANICAL ADJUSTMENT DF-626..................................................................................................................I-432
10.1 Height adjustment.................................................................................................................................................................I-432
(1) Usage...............................................................................................................................................................................I-432
(2) Procedure.........................................................................................................................................................................I-432
10.2 Lead skew adjustment..........................................................................................................................................................I-432
(1) Usage...............................................................................................................................................................................I-432
(2) Procedure.........................................................................................................................................................................I-432
11. MECHANICAL ADJUSTMENT PF-602m...............................................................................................................I-434
11.1 Paper feed pick-up amount adjustment ...............................................................................................................................I-434
(1) Usage...............................................................................................................................................................................I-434
(2) Procedure.........................................................................................................................................................................I-434
11.2 Pick-up roller height adjustment ...........................................................................................................................................I-435
(1) Usage...............................................................................................................................................................................I-435
(2) Procedure.........................................................................................................................................................................I-435
11.3 Separation pressure adjustment ..........................................................................................................................................I-437
(1) Usage...............................................................................................................................................................................I-437
(2) Procedure.........................................................................................................................................................................I-437
11.4 Lift plate horizontal adjustment ............................................................................................................................................I-437
(1) Usage...............................................................................................................................................................................I-437
(2) Procedure.........................................................................................................................................................................I-437
11.5 Horizontal adjustment...........................................................................................................................................................I-438
(1) Usage...............................................................................................................................................................................I-438
(2) Procedure.........................................................................................................................................................................I-438
12. MECHANICAL ADJUSTMENT PF-707..................................................................................................................I-440
12.1 Paper feed pressure adjustment...........................................................................................................................................I-440
(1) Usage...............................................................................................................................................................................I-440
(2) Preparation.......................................................................................................................................................................I-440
(3) Multi-feed adjustment (J-1610).........................................................................................................................................I-440
(4) No feed adjustment (J-1601 to J-1603)............................................................................................................................I-440
xxviii
(5) Paper lead edge buckle adjustment.................................................................................................................................I-440
(6) Feed failed jam adjustment (J-1601 to J-1603)................................................................................................................I-440
12.2 Centering adjustment (for each tray)....................................................................................................................................I-440
(1) Usage...............................................................................................................................................................................I-440
(2) Procedure.........................................................................................................................................................................I-441
12.3 Centering Adjustment (PF)...................................................................................................................................................I-441
(1) Usage...............................................................................................................................................................................I-441
(2) Procedure.........................................................................................................................................................................I-441
12.4 Height and tilt adjustment.....................................................................................................................................................I-442
12.4.1 Usage.........................................................................................................................................................................I-442
12.4.2 Procedure...................................................................................................................................................................I-442
12.5 Tilt adjustment.......................................................................................................................................................................I-446
(1) Usage...............................................................................................................................................................................I-446
(2) Procedure.........................................................................................................................................................................I-446
13. MECHANICAL ADJUSTMENT LU-202..................................................................................................................I-447
13.1 Separation pressure adjustment ..........................................................................................................................................I-447
(1) Usage...............................................................................................................................................................................I-447
(2) Procedure.........................................................................................................................................................................I-447
13.2 Paper lift plate horizontal adjustment ...................................................................................................................................I-447
(1) Usage...............................................................................................................................................................................I-447
(2) Procedure.........................................................................................................................................................................I-448
13.3 Paper centering adjustment..................................................................................................................................................I-448
(1) Usage...............................................................................................................................................................................I-448
(2) Procedure.........................................................................................................................................................................I-449
13.4 Paper skew adjustment.........................................................................................................................................................I-449
(1) Usage...............................................................................................................................................................................I-449
(2) Preparation.......................................................................................................................................................................I-449
(3) Adjustment procedure of all the paper skew regularly.....................................................................................................I-450
(4) Adjustment procedure of each paper skew irregularly.....................................................................................................I-450
13.5 (Maximum) Paper feed height adjustment ...........................................................................................................................I-450
(1) Usage...............................................................................................................................................................................I-450
(2) Procedure.........................................................................................................................................................................I-451
13.6 Pick-up roller separation adjustment ....................................................................................................................................I-451
(1) Usage...............................................................................................................................................................................I-451
(2) Procedure.........................................................................................................................................................................I-452
14. MECHANICAL ADJUSTMENT MB-506.................................................................................................................I-453
14.1 Pick-up roller/BP load adjustment.........................................................................................................................................I-453
14.1.1 Usage.........................................................................................................................................................................I-453
14.1.2 Procedure...................................................................................................................................................................I-453
14.2 Paper feed (Maximum) height adjustment (bypass).............................................................................................................I-453
14.2.1 Usage.........................................................................................................................................................................I-453
14.2.2 Procedure...................................................................................................................................................................I-453
14.3 Pick-up shift amount adjustment (bypass)............................................................................................................................I-454
14.3.1 Usage.........................................................................................................................................................................I-454
14.3.2 Procedure...................................................................................................................................................................I-454
14.4 Separation roller/BP separation pressure adjustment..........................................................................................................I-454
14.4.1 Usage.........................................................................................................................................................................I-454
14.4.2 Procedure...................................................................................................................................................................I-454
15. MECHANICAL ADJUSTMENT EF-103..................................................................................................................I-455
15.1 Fusing unit skew adjustment.................................................................................................................................................I-455
15.2 Fusing paper exit roller pressure adjustment........................................................................................................................I-455
16. MECHANICAL ADJUSTMENT RU-517..................................................................................................................I-456
16.1 Conveyance door position adjustment..................................................................................................................................I-456
16.1.1 Usage.........................................................................................................................................................................I-456
16.1.2 Adjustment procedure of the old type.........................................................................................................................I-456
16.1.3 Adjustment procedure of the new type.......................................................................................................................I-458
17. MECHANICAL ADJUSTMENT RU-509 .................................................................................................................I-460
17.1 Height adjustment ................................................................................................................................................................I-460
(1) Usage...............................................................................................................................................................................I-460
(2) Procedure.........................................................................................................................................................................I-460
17.2 Position adjustment of the shutter solenoid (SD5)................................................................................................................I-460
(1) Usage...............................................................................................................................................................................I-460
(2) Procedure.........................................................................................................................................................................I-461
17.3 Image scratch reduction........................................................................................................................................................I-461
(1) Function............................................................................................................................................................................I-461
(2) Usage...............................................................................................................................................................................I-461
(3) Procedure.........................................................................................................................................................................I-462
18. MECHANICAL ADJUSTMENT RU-510..................................................................................................................I-463
18.1 Height adjustment.................................................................................................................................................................I-463
xxix
(1) Usage...............................................................................................................................................................................I-463
(2) Procedure.........................................................................................................................................................................I-463
19. MECHANICAL ADJUSTMENT FS-531 .................................................................................................................I-464
19.1 Adjustment the bypass gate .................................................................................................................................................I-464
(1) Usage...............................................................................................................................................................................I-464
(2) Procedure.........................................................................................................................................................................I-464
19.2 Adjusting the shift position ...................................................................................................................................................I-465
(1) Usage...............................................................................................................................................................................I-465
(2) Procedure.........................................................................................................................................................................I-465
19.3 Adjusting the paper exit opening solenoid ...........................................................................................................................I-465
(1) Usage...............................................................................................................................................................................I-465
(2) Procedure.........................................................................................................................................................................I-466
19.4 Adjusting the mounting position of the paper exit arm .........................................................................................................I-467
(1) Usage...............................................................................................................................................................................I-467
(2) Procedure.........................................................................................................................................................................I-467
19.5 Adjusting the mounting position of the alignment plate/Up...................................................................................................I-468
(1) Usage...............................................................................................................................................................................I-468
(2) Procedure.........................................................................................................................................................................I-468
19.6 Staple position adjustment ...................................................................................................................................................I-469
(1) Usage...............................................................................................................................................................................I-469
(2) Procedure.........................................................................................................................................................................I-469
20. MECHANICAL ADJUSTMENT FS-612 .................................................................................................................I-471
20.1 Adjustment the bypass gate .................................................................................................................................................I-471
(1) Usage...............................................................................................................................................................................I-471
(2) Procedure.........................................................................................................................................................................I-471
20.2 Adjusting the shift position ...................................................................................................................................................I-472
(1) Usage...............................................................................................................................................................................I-472
(2) Procedure.........................................................................................................................................................................I-472
20.3 Adjusting the paper exit opening solenoid ...........................................................................................................................I-472
(1) Usage...............................................................................................................................................................................I-472
(2) Procedure.........................................................................................................................................................................I-473
20.4 Adjusting the mounting position of the paper exit arm .........................................................................................................I-474
(1) Usage...............................................................................................................................................................................I-474
(2) Procedure.........................................................................................................................................................................I-474
20.5 Adjusting the mounting position of the alignment plate/Up...................................................................................................I-475
(1) Usage...............................................................................................................................................................................I-475
(2) Procedure.........................................................................................................................................................................I-475
20.6 Adjusting the mounting position of the alignment plate/Lw...................................................................................................I-476
(1) Usage...............................................................................................................................................................................I-476
(2) Procedure.........................................................................................................................................................................I-476
20.7 Staple position adjustment ...................................................................................................................................................I-477
(1) Usage...............................................................................................................................................................................I-477
(2) Procedure.........................................................................................................................................................................I-477
20.8 Staple position adjustment (Saddle stitching) ......................................................................................................................I-478
(1) Usage...............................................................................................................................................................................I-478
(2) Procedure.........................................................................................................................................................................I-478
20.9 Staple up/down position adjustment ....................................................................................................................................I-479
(1) Usage...............................................................................................................................................................................I-479
(2) Procedure.........................................................................................................................................................................I-479
20.10 Half-fold stopper tilt adjustment .........................................................................................................................................I-480
(1) Usage...............................................................................................................................................................................I-480
(2) Procedure.........................................................................................................................................................................I-481
20.11 Folding pressure adjustment ..............................................................................................................................................I-481
(1) Usage...............................................................................................................................................................................I-481
(2) Procedure.........................................................................................................................................................................I-482
20.12 Tri-folding position adjustment ...........................................................................................................................................I-482
(1) Usage...............................................................................................................................................................................I-482
(2) Procedure.........................................................................................................................................................................I-482
21. MECHANICAL ADJUSTMENT PK-512/513 ..........................................................................................................I-483
21.1 Punch hole position skew adjustment ..................................................................................................................................I-483
(1) Usage...............................................................................................................................................................................I-483
(2) Procedure.........................................................................................................................................................................I-483
22. MECHANICAL ADJUSTMENT PI-502 ..................................................................................................................I-484
22.1 PI tilt adjustment (When PK is connected) ...........................................................................................................................I-484
(1) Usage...............................................................................................................................................................................I-484
(2) Procedure.........................................................................................................................................................................I-484
22.2 PK punch position centering adjustment...............................................................................................................................I-484
22.2.1 Usage.........................................................................................................................................................................I-484
22.2.2 Adjustment procedure for the cover sheet tray/Up.....................................................................................................I-484
xxx
22.2.3 Adjustment procedure for the cover sheet tray/Lw.....................................................................................................I-485
23. MECHANICAL ADJUSTMENT FS-532..................................................................................................................I-487
23.1 Staple position adjustment....................................................................................................................................................I-487
23.1.1 Usage.........................................................................................................................................................................I-487
23.1.2 Procedure...................................................................................................................................................................I-487
23.2 Main tray horizontal adjustment............................................................................................................................................I-488
23.2.1 Purpose......................................................................................................................................................................I-488
23.2.2 Procedure...................................................................................................................................................................I-488
24. MECHANICAL ADJUSTMENT SD-510..................................................................................................................I-490
24.1 Adjustment for Staple Clinch Failure.....................................................................................................................................I-490
24.1.1 Usage.........................................................................................................................................................................I-490
24.1.2 Procedure...................................................................................................................................................................I-490
24.2 1st folding skew adjustment..................................................................................................................................................I-490
24.2.1 Usage.........................................................................................................................................................................I-490
24.2.2 Procedure...................................................................................................................................................................I-490
25. MECHANICAL ADJUSTMENT PK-522..................................................................................................................I-492
25.1 Punch hole position skew adjustment...................................................................................................................................I-492
25.1.1 Usage.........................................................................................................................................................................I-492
25.1.2 Procedure...................................................................................................................................................................I-492
25.2 Punch unit adjustment mounting position adjustment...........................................................................................................I-492
25.2.1 Usage.........................................................................................................................................................................I-492
25.2.2 Procedure...................................................................................................................................................................I-492
26. MECHANICAL ADJUSTMENT LS-505/LS-506......................................................................................................I-494
26.1 Adjusting the paper press solenoid/1 (SD6).........................................................................................................................I-494
(1) Usage...............................................................................................................................................................................I-494
(2) Procedure.........................................................................................................................................................................I-494
26.2 Adjusting the paper press solenoid/2 (SD7).........................................................................................................................I-494
(1) Usage...............................................................................................................................................................................I-494
(2) Procedure.........................................................................................................................................................................I-494
26.3 Adjusting the paper press solenoid/3 (SD8).........................................................................................................................I-494
(1) Usage...............................................................................................................................................................................I-494
(2) Procedure.........................................................................................................................................................................I-495
26.4 Adjusting the job partition solenoid (SD2) ............................................................................................................................I-495
(1) Usage...............................................................................................................................................................................I-495
(2) Procedure.........................................................................................................................................................................I-495
26.5 Horizontal adjustment (LS-505)............................................................................................................................................I-495
(1) Usage...............................................................................................................................................................................I-495
(2) Procedure.........................................................................................................................................................................I-496
26.6 Horizontal adjustment (LS-506)............................................................................................................................................I-496
(1) Usage...............................................................................................................................................................................I-496
(2) Procedure.........................................................................................................................................................................I-496
26.7 Grip conveyance home sensor adjustment ..........................................................................................................................I-497
(1) Usage...............................................................................................................................................................................I-497
(2) Procedure.........................................................................................................................................................................I-497
26.8 Stacker tray height adjustment (LS-506)..............................................................................................................................I-498
26.8.1 Purpose ....................................................................................................................................................................I-498
26.8.2 Procedure .................................................................................................................................................................I-498
26.9 Stacker tray levelness adjustment (LS-506).........................................................................................................................I-499
26.9.1 Purpose.....................................................................................................................................................................I-499
26.9.2 Procedure..................................................................................................................................................................I-499
27. MECHANICAL ADJUSTMENT FD-503 .................................................................................................................I-501
27.1 Roller solenoids/1 (SD5), /2 (SD6), /3 (SD7) and /4 (SD8) position adjustment...................................................................I-501
(1) Usage...............................................................................................................................................................................I-501
(2) Procedure.........................................................................................................................................................................I-501
27.2 2nd folding roller solenoid (SD18) position adjustment ........................................................................................................I-501
(1) Usage...............................................................................................................................................................................I-501
(2) Procedure.........................................................................................................................................................................I-502
27.3 Punch centering adjustment.................................................................................................................................................I-502
(1) Usage...............................................................................................................................................................................I-502
(2) Procedure.........................................................................................................................................................................I-502
27.4 Horizontal adjustment ..........................................................................................................................................................I-503
(1) Usage...............................................................................................................................................................................I-503
(2) Procedure.........................................................................................................................................................................I-503
27.5 Paper feed control gear position adjustment (PI tray) ..........................................................................................................I-503
(1) Usage...............................................................................................................................................................................I-503
(2) Procedure.........................................................................................................................................................................I-503
27.6 Paper feed pick-up volume adjustment (PI tray) ..................................................................................................................I-504
(1) Usage...............................................................................................................................................................................I-504
(2) Procedure.........................................................................................................................................................................I-504
xxxi
28. MECHANICAL ADJUSTMENT SD-506 .................................................................................................................I-505
28.1 Horizontal adjustment ..........................................................................................................................................................I-505
(1) Usage...............................................................................................................................................................................I-505
(2) Procedure.........................................................................................................................................................................I-505
28.2 Folding skew adjustment .....................................................................................................................................................I-505
(1) Usage...............................................................................................................................................................................I-505
(2) Procedure.........................................................................................................................................................................I-505
28.3 Second folding position stabilization adjustment..................................................................................................................I-506
(1) Usage...............................................................................................................................................................................I-506
(2) Procedure.........................................................................................................................................................................I-506
28.4 Staple position adjustment ...................................................................................................................................................I-507
(1) Usage...............................................................................................................................................................................I-507
(2) Procedure.........................................................................................................................................................................I-507
(3) Adjustment Procedure/1...................................................................................................................................................I-507
(4) Adjustment Procedure/2...................................................................................................................................................I-508
28.5 Stapler position adjustment ..................................................................................................................................................I-508
(1) Usage...............................................................................................................................................................................I-508
(2) Procedure.........................................................................................................................................................................I-508
28.6 Tilt/gap adjustment of the clincher .......................................................................................................................................I-509
(1) Usage...............................................................................................................................................................................I-509
(2) Procedure.........................................................................................................................................................................I-509
28.7 Trimming skew adjustment...................................................................................................................................................I-510
(1) Usage...............................................................................................................................................................................I-510
(2) Procedure.........................................................................................................................................................................I-511
28.8 Trimming adjustment ...........................................................................................................................................................I-511
(1) Usage...............................................................................................................................................................................I-511
(2) Procedure.........................................................................................................................................................................I-512
29. MECHANICAL ADJUSTMENT SD-513..................................................................................................................I-513
29.1 Front stopper position adjustment.........................................................................................................................................I-513
29.1.1 Usage.........................................................................................................................................................................I-513
29.1.2 Procedure...................................................................................................................................................................I-513
29.2 1st folding skew adjustment..................................................................................................................................................I-513
29.2.1 Usage.........................................................................................................................................................................I-513
29.2.2 Procedure...................................................................................................................................................................I-513
29.3 Horizontal adjustment...........................................................................................................................................................I-514
29.3.1 Usage.........................................................................................................................................................................I-514
29.3.2 Procedure...................................................................................................................................................................I-514
29.4 Front console open close caster height adjustment..............................................................................................................I-516
29.4.1 Usage.........................................................................................................................................................................I-516
29.4.2 Procedure...................................................................................................................................................................I-517
29.5 Staple adjustment.................................................................................................................................................................I-517
29.5.1 Usage.........................................................................................................................................................................I-517
29.5.2 Procedure...................................................................................................................................................................I-517
29.6 Clincher position adjustment.................................................................................................................................................I-528
29.6.1 Usage.........................................................................................................................................................................I-528
29.6.2 Procedure...................................................................................................................................................................I-528
29.7 Saddle stitching alignment plate/Md position adjustment.....................................................................................................I-534
29.7.1 Usage.........................................................................................................................................................................I-534
29.7.2 Prior check..................................................................................................................................................................I-534
29.7.3 Procedure...................................................................................................................................................................I-537
29.8 Trimmer skew adjustment.....................................................................................................................................................I-539
29.8.1 Usage.........................................................................................................................................................................I-539
29.8.2 Procedure...................................................................................................................................................................I-539
30. MECHANICAL ADJUSTMENT CR-101..................................................................................................................I-542
30.1 Creaser unit skew adjustment...............................................................................................................................................I-542
30.1.1 Usage.........................................................................................................................................................................I-542
30.1.2 Procedure...................................................................................................................................................................I-542
31. MECHANICAL ADJUSTMENT TU-503..................................................................................................................I-543
31.1 Slitter unit skew adjustment..................................................................................................................................................I-543
31.1.1 Usage.........................................................................................................................................................................I-543
31.1.2 Procedure...................................................................................................................................................................I-543
32. MECHANICAL ADJUSTMENT PB-503 .................................................................................................................I-544
32.1 Clamp sub scan direction alignment adjustment..................................................................................................................I-544
(1) Usage...............................................................................................................................................................................I-544
(2) Procedure.........................................................................................................................................................................I-544
32.2 Clamp main scan direction alignment adjustment ...............................................................................................................I-544
(1) Usage...............................................................................................................................................................................I-544
(2) Procedure.........................................................................................................................................................................I-545
32.3 Pellet supply arm angle adjustment .....................................................................................................................................I-545
xxxii
(1) Usage...............................................................................................................................................................................I-545
(2) Procedure.........................................................................................................................................................................I-545
32.4 Glue apply roller gap adjustment .........................................................................................................................................I-546
(1) Usage...............................................................................................................................................................................I-546
(2) Procedure.........................................................................................................................................................................I-546
32.5 Cover paper glue gap adjustment ........................................................................................................................................I-546
(1) Usage...............................................................................................................................................................................I-546
(2) Gap adjustment procedure in thin coat mode..................................................................................................................I-547
(3) Gap adjustment procedure in thick coat mode.................................................................................................................I-548
32.6 Glue tank movement rail tilt adjustment ...............................................................................................................................I-548
(1) Usage...............................................................................................................................................................................I-548
(2) Procedure.........................................................................................................................................................................I-549
32.7 Cover paper folding plate nipping adjustment ......................................................................................................................I-549
(1) Usage...............................................................................................................................................................................I-549
(2) Procedure.........................................................................................................................................................................I-550
32.8 Cover paper folding plate parallel adjustment ......................................................................................................................I-550
(1) Usage...............................................................................................................................................................................I-550
(2) Procedure.........................................................................................................................................................................I-550
32.9 Cover paper table up down belt adjustment ........................................................................................................................I-551
(1) Usage...............................................................................................................................................................................I-551
(2) Check point......................................................................................................................................................................I-551
(3) Procedure.........................................................................................................................................................................I-552
32.10 Cover paper alignment plate adjustment ...........................................................................................................................I-552
(1) Usage...............................................................................................................................................................................I-552
(2) Procedure.........................................................................................................................................................................I-553
32.11 Cover paper cutting skew adjustment ................................................................................................................................I-553
(1) Usage...............................................................................................................................................................................I-553
(2) Procedure.........................................................................................................................................................................I-553
32.12 Cover paper table positioning ............................................................................................................................................I-554
(1) Usage...............................................................................................................................................................................I-554
(2) Procedure.........................................................................................................................................................................I-554
32.13 Cover paper tray pick-up adjustment .................................................................................................................................I-555
(1) Usage...............................................................................................................................................................................I-555
(2) Procedure.........................................................................................................................................................................I-555
32.14 Cover paper tray pick-up roller height adjustment .............................................................................................................I-556
(1) Usage...............................................................................................................................................................................I-556
(2) Procedure.........................................................................................................................................................................I-557
32.15 Cover paper tray separation pressure adjustment .............................................................................................................I-558
(1) Usage...............................................................................................................................................................................I-558
(2) Procedure.........................................................................................................................................................................I-559
32.16 Cover paper tray Centering Adjustment .............................................................................................................................I-559
(1) Usage...............................................................................................................................................................................I-559
(2) Procedure.........................................................................................................................................................................I-559
32.17 Cover paper tray lift plate horizontal adjustment ................................................................................................................I-559
(1) Usage...............................................................................................................................................................................I-559
(2) Procedure.........................................................................................................................................................................I-560
32.18 Height adjustment ..............................................................................................................................................................I-562
(1) Usage...............................................................................................................................................................................I-562
(2) Procedure.........................................................................................................................................................................I-563
J REWRITING OF FIRMWARE.........................................................................................................J-1
1. OUTLINE.....................................................................................................................................................................J-1
1.1 Type...........................................................................................................................................................................................J-1
1.1.1 USB MEMORY ISW.........................................................................................................................................................J-1
1.1.2 Internet ISW.....................................................................................................................................................................J-1
1.2 Board to be rewritten and firmware............................................................................................................................................J-1
1.3 Firmware data flow.....................................................................................................................................................................J-1
1.4 Precautions on rewriting the firmware........................................................................................................................................J-2
1.4.1 ISW execution procedures...............................................................................................................................................J-2
1.4.2 DIPSW on the board........................................................................................................................................................J-2
1.4.3 Connect short connector when the firmware is rewrote...................................................................................................J-2
1.5 Error list......................................................................................................................................................................................J-3
1.5.1 Main body error list..........................................................................................................................................................J-3
1.5.2 Troubleshooting procedure for the main body error.........................................................................................................J-3
1.5.3 Operation when firmware abnormality occurs..................................................................................................................J-3
2. ISWTRNS_G................................................................................................................................................................J-5
2.1 Specifications.............................................................................................................................................................................J-5
2.1.1 ISWTrns_G (PC software)...............................................................................................................................................J-5
2.2 Installation of the ISWTrns_G ...................................................................................................................................................J-5
(1) Procedure............................................................................................................................................................................J-5
xxxiii
2.3 Usage of the ISWTrns_G ..........................................................................................................................................................J-6
2.3.1 Firmware checksum check..............................................................................................................................................J-6
2.4 Error list......................................................................................................................................................................................J-7
(1) ISWTrns_G error list............................................................................................................................................................J-7
(2) ISWTrns_G troubleshooting................................................................................................................................................J-7
3. USB MEMORY ISW.....................................................................................................................................................J-8
3.1 Usage of the USB memory ISW.................................................................................................................................................J-8
3.1.1 Procedure........................................................................................................................................................................J-8
3.1.2 Main body error list........................................................................................................................................................J-10
3.2 ISW procedure for ADF and the scanner.................................................................................................................................J-10
3.2.1 Preparation....................................................................................................................................................................J-10
3.2.2 Procedure for moving to the ISW rewriting screen........................................................................................................J-10
3.2.3 Procedure for rewriting the firmware..............................................................................................................................J-11
3.2.4 Main body error list........................................................................................................................................................J-12
3.3 ISW Procedure of GP-502.......................................................................................................................................................J-12
3.3.1 Preparation....................................................................................................................................................................J-12
3.3.2 Procedure of rewriting M1..............................................................................................................................................J-13
3.3.3 Procedure of rewriting M2..............................................................................................................................................J-14
3.3.4 Procedure of rewriting M3..............................................................................................................................................J-17
4. INTERNET ISW.........................................................................................................................................................J-20
4.1 Outline .....................................................................................................................................................................................J-20
4.2 Operating environment ............................................................................................................................................................J-20
4.3 Usage precautions...................................................................................................................................................................J-20
4.3.1 Notice to administrator...................................................................................................................................................J-20
4.3.2 Power cut during writing.................................................................................................................................................J-20
4.4 Initial setting.............................................................................................................................................................................J-20
(1) Setting from the operation panel.......................................................................................................................................J-20
(2) Setting from the Web browser...........................................................................................................................................J-20
4.5 Internet ISW using the Web Utilities.........................................................................................................................................J-23
4.5.1 Procedure......................................................................................................................................................................J-23
4.6 Internet ISW using the operation panel....................................................................................................................................J-24
4.6.1 Procedure......................................................................................................................................................................J-24
4.6.2 Main body error list........................................................................................................................................................J-25
4.7 Authentication of the proxy server in Internet ISW ..................................................................................................................J-26
(1) Proxy server......................................................................................................................................................................J-26
(2) Authentication of the proxy server.....................................................................................................................................J-26
(3) Authentication type of the proxy server and the command list..........................................................................................J-26
(4) Remark..............................................................................................................................................................................J-26
K TROUBLESHOOTING...................................................................................................................K-1
1. JAM INDICATION.......................................................................................................................................................K-1
1.1 Jam code list..............................................................................................................................................................................K-1
2. MALFUNCTION CODE.............................................................................................................................................K-30
2.1 Trouble reset method..............................................................................................................................................................K-30
2.2 Function to detach defective sections ....................................................................................................................................K-30
(1) User operation..................................................................................................................................................................K-30
(2) DIPSW setting...................................................................................................................................................................K-30
2.3 Malfunction code list................................................................................................................................................................K-30
2.4 Malfunction code due to the connector disconnection...........................................................................................................K-113
2.4.1 bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L.........................................................................K-113
2.4.2 PF-707.........................................................................................................................................................................K-118
2.5 Solution 1 (C-0001_0300).....................................................................................................................................................K-119
2.5.1 C-0001 ........................................................................................................................................................................K-119
2.5.2 C-0002 ........................................................................................................................................................................K-119
2.5.3 C-0101.........................................................................................................................................................................K-120
2.5.4 C-0102 ........................................................................................................................................................................K-120
2.5.5 C-0103.........................................................................................................................................................................K-120
2.5.6 C-0104.........................................................................................................................................................................K-121
2.5.7 C-0113.........................................................................................................................................................................K-121
2.5.8 C-0114.........................................................................................................................................................................K-122
2.5.9 C-0115.........................................................................................................................................................................K-122
2.5.10 C-0116.......................................................................................................................................................................K-123
2.5.11 C-0117.......................................................................................................................................................................K-123
2.5.12 C-0130.......................................................................................................................................................................K-123
2.5.13 C-0201.......................................................................................................................................................................K-124
2.5.14 C-0202.......................................................................................................................................................................K-124
2.5.15 C-0204 ......................................................................................................................................................................K-125
2.5.16 C-0205 ......................................................................................................................................................................K-125
2.5.17 C-0208.......................................................................................................................................................................K-125
2.5.18 C-0209.......................................................................................................................................................................K-126
xxxiv
2.5.19 C-0211.......................................................................................................................................................................K-126
2.5.20 C-0212.......................................................................................................................................................................K-127
2.5.21 C-0213.......................................................................................................................................................................K-127
2.5.22 C-0215.......................................................................................................................................................................K-128
2.5.23 C-0230.......................................................................................................................................................................K-128
2.5.24 C-0231.......................................................................................................................................................................K-128
2.5.25 C-0232.......................................................................................................................................................................K-129
2.5.26 C-0233.......................................................................................................................................................................K-129
2.5.27 C-0234.......................................................................................................................................................................K-130
2.5.28 C-0235.......................................................................................................................................................................K-130
2.5.29 C-0236.......................................................................................................................................................................K-131
2.5.30 C-0237.......................................................................................................................................................................K-131
2.6 Solution 2 (C-0301_0400).....................................................................................................................................................K-132
2.6.1 C-0301*.......................................................................................................................................................................K-132
2.6.2 C-0302*.......................................................................................................................................................................K-132
2.6.3 C-0303.........................................................................................................................................................................K-133
2.6.4 C-0304*.......................................................................................................................................................................K-133
2.6.5 C-0306 ........................................................................................................................................................................K-133
2.6.6 C-0307 ........................................................................................................................................................................K-133
2.6.7 C-0308.........................................................................................................................................................................K-134
2.6.8 C-0309.........................................................................................................................................................................K-134
2.6.9 C-0310.........................................................................................................................................................................K-134
2.6.10 C-0311.......................................................................................................................................................................K-135
2.6.11 C-0312.......................................................................................................................................................................K-135
2.6.12 C-0313.......................................................................................................................................................................K-135
2.6.13 C-0314.......................................................................................................................................................................K-136
2.6.14 C-0315.......................................................................................................................................................................K-136
2.6.15 C-0316.......................................................................................................................................................................K-136
2.6.16 C-0317.......................................................................................................................................................................K-137
2.6.17 C-0318.......................................................................................................................................................................K-137
2.6.18 C-0320 ......................................................................................................................................................................K-137
2.6.19 C-0321 ......................................................................................................................................................................K-138
2.6.20 C-0322.......................................................................................................................................................................K-138
2.6.21 C-0323*.....................................................................................................................................................................K-138
2.6.22 C-0324*.....................................................................................................................................................................K-138
2.6.23 C-0325.......................................................................................................................................................................K-139
2.6.24 C-0326.......................................................................................................................................................................K-139
2.6.25 C-0327.......................................................................................................................................................................K-139
2.6.26 C-0328.......................................................................................................................................................................K-140
2.6.27 C-0329.......................................................................................................................................................................K-140
2.6.28 C-0330.......................................................................................................................................................................K-140
2.6.29 C-0331.......................................................................................................................................................................K-141
2.6.30 C-0332.......................................................................................................................................................................K-141
2.6.31 C-0333.......................................................................................................................................................................K-141
2.6.32 C-0334.......................................................................................................................................................................K-142
2.6.33 C-0335.......................................................................................................................................................................K-142
2.6.34 C-0336.......................................................................................................................................................................K-142
2.6.35 C-0337.......................................................................................................................................................................K-143
2.6.36 C-0338.......................................................................................................................................................................K-143
2.6.37 C-0339.......................................................................................................................................................................K-143
2.6.38 C-0340.......................................................................................................................................................................K-144
2.6.39 C-0373*.....................................................................................................................................................................K-144
2.6.40 C-0374*.....................................................................................................................................................................K-144
2.7 Solution 3 (C-0401_0500).....................................................................................................................................................K-145
2.7.1 C-0401 ........................................................................................................................................................................K-145
2.7.2 C-0402 ........................................................................................................................................................................K-145
2.7.3 C-0403.........................................................................................................................................................................K-145
2.7.4 C-0404.........................................................................................................................................................................K-146
2.7.5 C-0405.........................................................................................................................................................................K-146
2.7.6 C-0406.........................................................................................................................................................................K-146
2.7.7 C-0407.........................................................................................................................................................................K-147
2.7.8 C-0408.........................................................................................................................................................................K-147
2.7.9 C-0409.........................................................................................................................................................................K-147
2.7.10 C-0410.......................................................................................................................................................................K-148
2.7.11 C-0411.......................................................................................................................................................................K-148
2.7.12 C-0412.......................................................................................................................................................................K-149
2.7.13 C-0413.......................................................................................................................................................................K-149
2.7.14 C-0414.......................................................................................................................................................................K-149
2.7.15 C-0415.......................................................................................................................................................................K-150
2.7.16 C-0416.......................................................................................................................................................................K-150
xxxv
2.7.17 C-0417 ......................................................................................................................................................................K-151
2.7.18 C-0418 ......................................................................................................................................................................K-151
2.7.19 C-0419.......................................................................................................................................................................K-152
2.7.20 C-0420.......................................................................................................................................................................K-152
2.7.21 C-0421.......................................................................................................................................................................K-152
2.8 Solution 4 (C-1001_1126).....................................................................................................................................................K-153
2.8.1 C-1005 ........................................................................................................................................................................K-153
2.8.2 C-1006 ........................................................................................................................................................................K-153
2.8.3 C-1007 ........................................................................................................................................................................K-153
2.8.4 C-1007.........................................................................................................................................................................K-154
2.8.5 C-1009 ........................................................................................................................................................................K-154
2.8.6 C-1010 ........................................................................................................................................................................K-154
2.8.7 C-1011 ........................................................................................................................................................................K-155
2.8.8 C-1012.........................................................................................................................................................................K-155
2.8.9 C-1013 ........................................................................................................................................................................K-155
2.8.10 C-1014.......................................................................................................................................................................K-156
2.8.11 C-1101 (FS-531/612) ...............................................................................................................................................K-156
2.8.12 C-1102 (FS-531/612) ...............................................................................................................................................K-157
2.8.13 C-1102 (FS-532).......................................................................................................................................................K-157
2.8.14 C-1103 (FS-531/612) ...............................................................................................................................................K-157
2.8.15 C-1103 (FS-532).......................................................................................................................................................K-158
2.8.16 C-1104 (FS-531/612) ...............................................................................................................................................K-158
2.8.17 C-1105 (FS-531/612) ...............................................................................................................................................K-159
2.8.18 C-1105 (FS-532).......................................................................................................................................................K-159
2.8.19 C-1106 (FS-531/612) ...............................................................................................................................................K-159
2.8.20 C-1106 (FS-532).......................................................................................................................................................K-160
2.8.21 C-1107 (FS-612) ......................................................................................................................................................K-160
2.8.22 C-1108 (FS-612) ......................................................................................................................................................K-161
2.8.23 C-1109 (FS-531/612) ...............................................................................................................................................K-161
2.8.24 C-1109 (FS-532).......................................................................................................................................................K-162
2.8.25 C-1110 (FS-531/612) ...............................................................................................................................................K-162
2.8.26 C-1111 (FS-612) ......................................................................................................................................................K-162
2.8.27 C-1112 (FS-612) ......................................................................................................................................................K-163
2.8.28 C-1113 (FS-612) ......................................................................................................................................................K-163
2.8.29 C-1113 (FS-532).......................................................................................................................................................K-163
2.8.30 C-1114 (FS-612) ......................................................................................................................................................K-164
2.8.31 C-1114 (FS-532).......................................................................................................................................................K-164
2.8.32 C-1115 (FS-612) ......................................................................................................................................................K-165
2.8.33 C-1115.......................................................................................................................................................................K-165
2.8.34 C-1116 (FS-612) ......................................................................................................................................................K-166
2.8.35 C-1124.......................................................................................................................................................................K-166
2.8.36 C-1125.......................................................................................................................................................................K-167
2.8.37 C-1126.......................................................................................................................................................................K-167
2.9 Solution 5 (C-1127_1230).....................................................................................................................................................K-168
2.9.1 C-1127 (PK-512/513)..................................................................................................................................................K-168
2.9.2 C-1127 (PK-522).........................................................................................................................................................K-168
2.9.3 C-1132 (PK-512/513)..................................................................................................................................................K-169
2.9.4 C-1132 (PK-522).........................................................................................................................................................K-169
2.9.5 C-1137 (FS-531/612) .................................................................................................................................................K-170
2.9.6 C-1137 (FS-532).........................................................................................................................................................K-170
2.9.7 C-1141 (FS-532).........................................................................................................................................................K-170
2.9.8 C-1144 (FS-532).........................................................................................................................................................K-171
2.9.9 C-1147 (FS-532).........................................................................................................................................................K-171
2.9.10 C-1153 (FS-532).......................................................................................................................................................K-172
2.9.11 C-1154 (FS-532).......................................................................................................................................................K-172
2.9.12 C-1155 (FS-532).......................................................................................................................................................K-173
2.9.13 C-1156 (FS-532).......................................................................................................................................................K-173
2.9.14 C-1157 (FS-532).......................................................................................................................................................K-174
2.9.15 C-1158 (FS-532).......................................................................................................................................................K-174
2.9.16 C-1159 (FS-532).......................................................................................................................................................K-174
2.9.17 C-1170 (FS-532).......................................................................................................................................................K-175
2.9.18 C-1171 (FS-532).......................................................................................................................................................K-175
2.9.19 C-1172 (FS-532).......................................................................................................................................................K-176
2.9.20 C-1173.......................................................................................................................................................................K-176
2.9.21 C-1174.......................................................................................................................................................................K-177
2.9.22 C-1175.......................................................................................................................................................................K-177
2.9.23 C-1176.......................................................................................................................................................................K-178
2.9.24 C-1177.......................................................................................................................................................................K-178
2.9.25 C-1179 (FS-532).......................................................................................................................................................K-179
2.9.26 C-1180.......................................................................................................................................................................K-179
xxxvi
2.9.27 C-1181.......................................................................................................................................................................K-179
2.9.28 C-1201 ......................................................................................................................................................................K-180
2.9.29 C-1202 ......................................................................................................................................................................K-180
2.9.30 C-1203 ......................................................................................................................................................................K-181
2.9.31 C-1204 ......................................................................................................................................................................K-181
2.9.32 C-1205 ......................................................................................................................................................................K-182
2.9.33 C-1206 ......................................................................................................................................................................K-182
2.9.34 C-1211 ......................................................................................................................................................................K-183
2.9.35 C-1212 ......................................................................................................................................................................K-183
2.9.36 C-1213 ......................................................................................................................................................................K-184
2.9.37 C-1214 ......................................................................................................................................................................K-184
2.9.38 C-1215 ......................................................................................................................................................................K-185
2.9.39 C-1216 ......................................................................................................................................................................K-185
2.9.40 C-1221 ......................................................................................................................................................................K-185
2.9.41 C-1222 ......................................................................................................................................................................K-186
2.9.42 C-1223 ......................................................................................................................................................................K-186
2.9.43 C-1224 ......................................................................................................................................................................K-187
2.9.44 C-1225 ......................................................................................................................................................................K-187
2.9.45 C-1226 ......................................................................................................................................................................K-188
2.9.46 C-1227 ......................................................................................................................................................................K-188
2.9.47 C-1228 ......................................................................................................................................................................K-189
2.9.48 C-1229 ......................................................................................................................................................................K-189
2.9.49 C-1230 ......................................................................................................................................................................K-190
2.10 Solution 6 (C-1231_1270) ..................................................................................................................................................K-190
2.10.1 C-1231 ......................................................................................................................................................................K-190
2.10.2 C-1232 ......................................................................................................................................................................K-191
2.10.3 C-1233 ......................................................................................................................................................................K-191
2.10.4 C-1234 ......................................................................................................................................................................K-191
2.10.5 C-1235 ......................................................................................................................................................................K-192
2.10.6 C-1241 ......................................................................................................................................................................K-192
2.10.7 C-1242 ......................................................................................................................................................................K-193
2.10.8 C-1242.......................................................................................................................................................................K-193
2.10.9 C-1243 ......................................................................................................................................................................K-194
2.10.10 C-1243.....................................................................................................................................................................K-194
2.10.11 C-1244 ....................................................................................................................................................................K-195
2.10.12 C-1244.....................................................................................................................................................................K-195
2.10.13 C-1245 ....................................................................................................................................................................K-196
2.10.14 C-1245.....................................................................................................................................................................K-196
2.10.15 C-1246 ....................................................................................................................................................................K-197
2.10.16 C-1246.....................................................................................................................................................................K-198
2.10.17 C-1247 ....................................................................................................................................................................K-198
2.10.18 C-1247.....................................................................................................................................................................K-199
2.10.19 C-1248 ....................................................................................................................................................................K-199
2.10.20 C-1248.....................................................................................................................................................................K-200
2.10.21 C-1249 ....................................................................................................................................................................K-200
2.10.22 C-1249.....................................................................................................................................................................K-201
2.10.23 C-1250 ....................................................................................................................................................................K-201
2.10.24 C-1250.....................................................................................................................................................................K-202
2.10.25 C-1251 ....................................................................................................................................................................K-202
2.10.26 C-1251.....................................................................................................................................................................K-203
2.10.27 C-1252 ....................................................................................................................................................................K-203
2.10.28 C-1252.....................................................................................................................................................................K-204
2.10.29 C-1253 ....................................................................................................................................................................K-205
2.10.30 C-1253.....................................................................................................................................................................K-205
2.10.31 C-1254 ....................................................................................................................................................................K-206
2.10.32 C-1254.....................................................................................................................................................................K-206
2.10.33 C-1255 ....................................................................................................................................................................K-207
2.10.34 C-1256 ....................................................................................................................................................................K-207
2.10.35 C-1256.....................................................................................................................................................................K-208
2.10.36 C-1257 ....................................................................................................................................................................K-208
2.10.37 C-1258 ....................................................................................................................................................................K-209
2.10.38 C-1258.....................................................................................................................................................................K-209
2.10.39 C-1259 ....................................................................................................................................................................K-210
2.10.40 C-1259.....................................................................................................................................................................K-211
2.10.41 C-1260 ....................................................................................................................................................................K-211
2.10.42 C-1260.....................................................................................................................................................................K-212
2.10.43 C-1261 ....................................................................................................................................................................K-212
2.10.44 C-1261.....................................................................................................................................................................K-213
2.10.45 C-1262 ....................................................................................................................................................................K-213
2.10.46 C-1262.....................................................................................................................................................................K-213
xxxvii
2.10.47 C-1263 ....................................................................................................................................................................K-214
2.10.48 C-1263.....................................................................................................................................................................K-214
2.10.49 C-1264 ....................................................................................................................................................................K-215
2.10.50 C-1264.....................................................................................................................................................................K-215
2.10.51 C-1265 ....................................................................................................................................................................K-216
2.10.52 C-1265.....................................................................................................................................................................K-216
2.10.53 C-1266 ....................................................................................................................................................................K-217
2.10.54 C-1266.....................................................................................................................................................................K-217
2.10.55 C-1267 ....................................................................................................................................................................K-218
2.10.56 C-1267.....................................................................................................................................................................K-218
2.10.57 C-1268 ....................................................................................................................................................................K-219
2.10.58 C-1268.....................................................................................................................................................................K-219
2.10.59 C-1269 ....................................................................................................................................................................K-220
2.10.60 C-1269.....................................................................................................................................................................K-220
2.10.61 C-1270 ....................................................................................................................................................................K-221
2.10.62 C-1270.....................................................................................................................................................................K-221
2.11 Solution 7 (C-1271_1400) ..................................................................................................................................................K-222
2.11.1 C-1271 ......................................................................................................................................................................K-222
2.11.2 C-1271.......................................................................................................................................................................K-222
2.11.3 C-1272 ......................................................................................................................................................................K-223
2.11.4 C-1272.......................................................................................................................................................................K-223
2.11.5 C-1273 ......................................................................................................................................................................K-224
2.11.6 C-1273.......................................................................................................................................................................K-224
2.11.7 C-1274.......................................................................................................................................................................K-225
2.11.8 C-1275 ......................................................................................................................................................................K-225
2.11.9 C-1275.......................................................................................................................................................................K-225
2.11.10 C-1276.....................................................................................................................................................................K-226
2.11.11 C-1277.....................................................................................................................................................................K-226
2.11.12 C-1278.....................................................................................................................................................................K-227
2.11.13 C-1279.....................................................................................................................................................................K-227
2.11.14 C-1280.....................................................................................................................................................................K-228
2.11.15 C-1281.....................................................................................................................................................................K-229
2.11.16 C-1282.....................................................................................................................................................................K-229
2.11.17 C-1290 ....................................................................................................................................................................K-229
2.11.18 C-1291 ....................................................................................................................................................................K-230
2.11.19 C-1292 ....................................................................................................................................................................K-230
2.11.20 C-1293 ....................................................................................................................................................................K-230
2.11.21 C-1294 ....................................................................................................................................................................K-231
2.11.22 C-1295 ....................................................................................................................................................................K-231
2.11.23 C-1296 ....................................................................................................................................................................K-232
2.11.24 C-1297 ....................................................................................................................................................................K-232
2.11.25 C-1298 ....................................................................................................................................................................K-233
2.11.26 C-1299 ....................................................................................................................................................................K-233
2.11.27 C-1301 ....................................................................................................................................................................K-234
2.11.28 C-1302 ....................................................................................................................................................................K-234
2.11.29 C-1303 ....................................................................................................................................................................K-234
2.11.30 C-1304 ....................................................................................................................................................................K-235
2.11.31 C-1305 ....................................................................................................................................................................K-235
2.11.32 C-1306 ....................................................................................................................................................................K-235
2.11.33 C-1307 ....................................................................................................................................................................K-236
2.11.34 C-1308 ....................................................................................................................................................................K-236
2.11.35 C-1309 ....................................................................................................................................................................K-236
2.11.36 C-1310 ....................................................................................................................................................................K-237
2.11.37 C-1311 ....................................................................................................................................................................K-237
2.11.38 C-1312.....................................................................................................................................................................K-237
2.11.39 C-1313.....................................................................................................................................................................K-238
2.11.40 C-1330 ....................................................................................................................................................................K-238
2.11.41 C-1331 ....................................................................................................................................................................K-239
2.11.42 C-1332 ....................................................................................................................................................................K-239
2.11.43 C-1333 ....................................................................................................................................................................K-240
2.11.44 C-1334 ....................................................................................................................................................................K-240
2.11.45 C-1341.....................................................................................................................................................................K-240
2.11.46 C-1342.....................................................................................................................................................................K-241
2.11.47 C-1351 ....................................................................................................................................................................K-241
2.11.48 C-1352 ....................................................................................................................................................................K-241
2.11.49 C-1353 ....................................................................................................................................................................K-242
2.11.50 C-1354 ....................................................................................................................................................................K-242
2.11.51 C-1355 ....................................................................................................................................................................K-242
2.11.52 C-1356 ....................................................................................................................................................................K-243
2.11.53 C-1357 ....................................................................................................................................................................K-243
xxxviii
2.11.54 C-1358 ....................................................................................................................................................................K-244
2.11.55 C-1359 ....................................................................................................................................................................K-244
2.11.56 C-1360 ....................................................................................................................................................................K-245
2.11.57 C-1361 ....................................................................................................................................................................K-245
2.11.58 C-1364 ....................................................................................................................................................................K-245
2.12 Solution 8 (C-1401_1500)...................................................................................................................................................K-246
2.12.1 C-1402 ......................................................................................................................................................................K-246
2.12.2 C-1403 ......................................................................................................................................................................K-246
2.12.3 C-1404 ......................................................................................................................................................................K-246
2.12.4 C-1404.......................................................................................................................................................................K-247
2.12.5 C-1406 ......................................................................................................................................................................K-247
2.12.6 C-1407 ......................................................................................................................................................................K-247
2.12.7 C-1408.......................................................................................................................................................................K-248
2.12.8 C-1411 ......................................................................................................................................................................K-248
2.12.9 C-1412.......................................................................................................................................................................K-248
2.12.10 C-1413.....................................................................................................................................................................K-249
2.12.11 C-1431 ....................................................................................................................................................................K-249
2.12.12 C-1432 ....................................................................................................................................................................K-249
2.12.13 C-1433 ....................................................................................................................................................................K-250
2.12.14 C-1433.....................................................................................................................................................................K-250
2.12.15 C-1435 ....................................................................................................................................................................K-250
2.12.16 C-1436 ....................................................................................................................................................................K-251
2.12.17 C-1437 ....................................................................................................................................................................K-251
2.12.18 C-1438 ....................................................................................................................................................................K-251
2.12.19 C-1439.....................................................................................................................................................................K-251
2.12.20 C-1440 ....................................................................................................................................................................K-252
2.12.21 C-1441 ....................................................................................................................................................................K-252
2.12.22 C-1442.....................................................................................................................................................................K-253
2.12.23 C-1451 ....................................................................................................................................................................K-253
2.12.24 C-1452 ....................................................................................................................................................................K-253
2.12.25 C-1454 ....................................................................................................................................................................K-254
2.12.26 C-1455 ....................................................................................................................................................................K-254
2.12.27 C-1456.....................................................................................................................................................................K-254
2.12.28 C-1480.....................................................................................................................................................................K-254
2.12.29 C-1499.....................................................................................................................................................................K-255
2.13 Solution 9 (C-1501_1539) ..................................................................................................................................................K-255
2.13.1 C-1501 ......................................................................................................................................................................K-255
2.13.2 C-1502 ......................................................................................................................................................................K-256
2.13.3 C-1504 ......................................................................................................................................................................K-256
2.13.4 C-1505 ......................................................................................................................................................................K-257
2.13.5 C-1506 ......................................................................................................................................................................K-257
2.13.6 C-1507 ......................................................................................................................................................................K-258
2.13.7 C-1508 ......................................................................................................................................................................K-258
2.13.8 C-1509 ......................................................................................................................................................................K-258
2.13.9 C-1510 ......................................................................................................................................................................K-259
2.13.10 C-1511 ....................................................................................................................................................................K-259
2.13.11 C-1512 ....................................................................................................................................................................K-260
2.13.12 C-1513 ....................................................................................................................................................................K-260
2.13.13 C-1514 ....................................................................................................................................................................K-261
2.13.14 C-1515 ....................................................................................................................................................................K-261
2.13.15 C-1516 ....................................................................................................................................................................K-262
2.13.16 C-1517 ....................................................................................................................................................................K-262
2.13.17 C-1518 ....................................................................................................................................................................K-263
2.13.18 C-1519 ....................................................................................................................................................................K-263
2.13.19 C-1520 ....................................................................................................................................................................K-263
2.13.20 C-1521 ....................................................................................................................................................................K-264
2.13.21 C-1522 ....................................................................................................................................................................K-264
2.13.22 C-1523 ....................................................................................................................................................................K-265
2.13.23 C-1524 ....................................................................................................................................................................K-265
2.13.24 C-1525 ....................................................................................................................................................................K-266
2.13.25 C-1526 ....................................................................................................................................................................K-266
2.13.26 C-1527 ....................................................................................................................................................................K-267
2.13.27 C-1528 ....................................................................................................................................................................K-267
2.13.28 C-1530 ....................................................................................................................................................................K-268
2.13.29 C-1531 ....................................................................................................................................................................K-268
2.13.30 C-1532 ....................................................................................................................................................................K-268
2.13.31 C-1534 ....................................................................................................................................................................K-269
2.13.32 C-1537 ....................................................................................................................................................................K-269
2.13.33 C-1538 ....................................................................................................................................................................K-270
2.14 Solution 10 (C-1540_1633).................................................................................................................................................K-270
xxxix
2.14.1 C-1540 ......................................................................................................................................................................K-270
2.14.2 C-1541 ......................................................................................................................................................................K-271
2.14.3 C-1542 ......................................................................................................................................................................K-271
2.14.4 C-1543 ......................................................................................................................................................................K-272
2.14.5 C-1544 ......................................................................................................................................................................K-272
2.14.6 C-1545 ......................................................................................................................................................................K-273
2.14.7 C-1546 ......................................................................................................................................................................K-274
2.14.8 C-1547 ......................................................................................................................................................................K-274
2.14.9 C-1548.......................................................................................................................................................................K-275
2.14.10 C-1549 ....................................................................................................................................................................K-275
2.14.11 C-1550 ....................................................................................................................................................................K-276
2.14.12 C-1551 ....................................................................................................................................................................K-276
2.14.13 C-1552 ....................................................................................................................................................................K-277
2.14.14 C-1553 ....................................................................................................................................................................K-277
2.14.15 C-1554 ....................................................................................................................................................................K-278
2.14.16 C-1555 ....................................................................................................................................................................K-278
2.14.17 C-1556 ....................................................................................................................................................................K-279
2.14.18 C-1557 ....................................................................................................................................................................K-279
2.14.19 C-1558 ....................................................................................................................................................................K-280
2.14.20 C-1559 ....................................................................................................................................................................K-280
2.14.21 C-1560 ....................................................................................................................................................................K-281
2.14.22 C-1561 ....................................................................................................................................................................K-281
2.14.23 C-1562 ....................................................................................................................................................................K-282
2.14.24 C-1565 ....................................................................................................................................................................K-283
2.14.25 C-1566 ....................................................................................................................................................................K-283
2.14.26 C-1567 ....................................................................................................................................................................K-283
2.14.27 C-1620.....................................................................................................................................................................K-284
2.14.28 C-1621.....................................................................................................................................................................K-284
2.14.29 C-1622.....................................................................................................................................................................K-285
2.14.30 C-1623.....................................................................................................................................................................K-285
2.14.31 C-1625.....................................................................................................................................................................K-286
2.14.32 C-1626.....................................................................................................................................................................K-286
2.14.33 C-1627.....................................................................................................................................................................K-287
2.14.34 C-1628.....................................................................................................................................................................K-287
2.14.35 C-1629.....................................................................................................................................................................K-288
2.14.36 C-1630.....................................................................................................................................................................K-288
2.14.37 C-1632.....................................................................................................................................................................K-288
2.14.38 C-1633.....................................................................................................................................................................K-289
2.15 Solution 11 (C-2001_2400).................................................................................................................................................K-290
2.15.1 C-2001.......................................................................................................................................................................K-290
2.15.2 C-2004.......................................................................................................................................................................K-290
2.15.3 C-2201.......................................................................................................................................................................K-290
2.15.4 C-2202.......................................................................................................................................................................K-291
2.15.5 C-2203.......................................................................................................................................................................K-291
2.15.6 C-2204.......................................................................................................................................................................K-291
2.15.7 C-2211.......................................................................................................................................................................K-292
2.15.8 C-2212.......................................................................................................................................................................K-292
2.15.9 C-2213.......................................................................................................................................................................K-292
2.15.10 C-2214.....................................................................................................................................................................K-293
2.15.11 C-2220.....................................................................................................................................................................K-293
2.15.12 C-2221.....................................................................................................................................................................K-294
2.15.13 C-2222.....................................................................................................................................................................K-294
2.15.14 C-2223.....................................................................................................................................................................K-295
2.15.15 C-2224.....................................................................................................................................................................K-295
2.15.16 C-2225.....................................................................................................................................................................K-295
2.15.17 C-2302*...................................................................................................................................................................K-296
2.15.18 C-2303*...................................................................................................................................................................K-296
2.15.19 C-2304*...................................................................................................................................................................K-296
2.15.20 C-2305*...................................................................................................................................................................K-297
2.15.21 C-2306*...................................................................................................................................................................K-297
2.15.22 C-2307*...................................................................................................................................................................K-297
2.16 Solution 12 (C-2401_2500).................................................................................................................................................K-298
2.16.1 C-2401.......................................................................................................................................................................K-298
2.16.2 C-2402.......................................................................................................................................................................K-298
2.16.3 C-2403.......................................................................................................................................................................K-298
2.16.4 C-2404.......................................................................................................................................................................K-299
2.16.5 C-2431.......................................................................................................................................................................K-299
2.16.6 C-2432.......................................................................................................................................................................K-300
2.16.7 C-2433.......................................................................................................................................................................K-300
2.16.8 C-2434.......................................................................................................................................................................K-300
xl
2.16.9 C-2441.......................................................................................................................................................................K-301
2.16.10 C-2442.....................................................................................................................................................................K-301
2.16.11 C-2443.....................................................................................................................................................................K-301
2.16.12 C-2444.....................................................................................................................................................................K-302
2.16.13 C-2451.....................................................................................................................................................................K-302
2.16.14 C-2452.....................................................................................................................................................................K-303
2.16.15 C-2453.....................................................................................................................................................................K-303
2.16.16 C-2454.....................................................................................................................................................................K-303
2.16.17 C-2455.....................................................................................................................................................................K-304
2.16.18 C-2456.....................................................................................................................................................................K-304
2.16.19 C-2457.....................................................................................................................................................................K-305
2.16.20 C-2458.....................................................................................................................................................................K-305
2.16.21 C-2470 ....................................................................................................................................................................K-306
2.17 Solution 13 (C-2701_2800).................................................................................................................................................K-306
2.17.1 C-2701.......................................................................................................................................................................K-306
2.17.2 C-2702.......................................................................................................................................................................K-306
2.17.3 C-2703.......................................................................................................................................................................K-307
2.17.4 C-2704.......................................................................................................................................................................K-307
2.17.5 C-2711.......................................................................................................................................................................K-307
2.17.6 C-2712.......................................................................................................................................................................K-308
2.17.7 C-2713.......................................................................................................................................................................K-308
2.17.8 C-2714.......................................................................................................................................................................K-309
2.17.9 C-2720.......................................................................................................................................................................K-309
2.17.10 C-2721.....................................................................................................................................................................K-309
2.18 Solution 14 (C-2801_3000).................................................................................................................................................K-310
2.18.1 C-2801.......................................................................................................................................................................K-310
2.18.2 C-2802.......................................................................................................................................................................K-310
2.18.3 C-2803.......................................................................................................................................................................K-310
2.18.4 C-2804.......................................................................................................................................................................K-311
2.18.5 C-2811.......................................................................................................................................................................K-311
2.18.6 C-2812.......................................................................................................................................................................K-312
2.18.7 C-2813.......................................................................................................................................................................K-312
2.18.8 C-2814.......................................................................................................................................................................K-313
2.18.9 C-2821.......................................................................................................................................................................K-313
2.18.10 C-2822.....................................................................................................................................................................K-313
2.18.11 C-2823.....................................................................................................................................................................K-314
2.18.12 C-2824.....................................................................................................................................................................K-314
2.18.13 C-2831.....................................................................................................................................................................K-315
2.18.14 C-2832.....................................................................................................................................................................K-315
2.18.15 C-2833.....................................................................................................................................................................K-315
2.18.16 C-2834.....................................................................................................................................................................K-316
2.18.17 C-2840.....................................................................................................................................................................K-316
2.18.18 C-2841.....................................................................................................................................................................K-317
2.19 Solution 15 (C-3001_3500).................................................................................................................................................K-317
2.19.1 C-3101.......................................................................................................................................................................K-317
2.19.2 C-3102.......................................................................................................................................................................K-318
2.19.3 C-3103.......................................................................................................................................................................K-318
2.19.4 C-3104.......................................................................................................................................................................K-318
2.19.5 C-3105.......................................................................................................................................................................K-319
2.19.6 C-3301*.....................................................................................................................................................................K-319
2.19.7 C-3302*.....................................................................................................................................................................K-320
2.19.8 C-3303.......................................................................................................................................................................K-320
2.19.9 C-3304*.....................................................................................................................................................................K-320
2.19.10 C-3305*...................................................................................................................................................................K-321
2.19.11 C-3307*...................................................................................................................................................................K-321
2.19.12 C-3308*...................................................................................................................................................................K-321
2.20 Solution 16 (C-3501_4000).................................................................................................................................................K-322
2.20.1 C-3501 *....................................................................................................................................................................K-322
2.20.2 C-3502 *....................................................................................................................................................................K-322
2.20.3 C-3503 *....................................................................................................................................................................K-323
2.20.4 C-3504 *....................................................................................................................................................................K-323
2.20.5 C-3508*.....................................................................................................................................................................K-324
2.20.6 C-3509*.....................................................................................................................................................................K-325
2.20.7 C-3510*.....................................................................................................................................................................K-325
2.20.8 C-3511*.....................................................................................................................................................................K-326
2.20.9 C-3512*.....................................................................................................................................................................K-327
2.20.10 C-3513*...................................................................................................................................................................K-327
2.20.11 C-3515*...................................................................................................................................................................K-328
2.20.12 C-3517*...................................................................................................................................................................K-329
2.20.13 C-3518*...................................................................................................................................................................K-329
xli
2.20.14 C-3519*...................................................................................................................................................................K-330
2.20.15 C-3801*...................................................................................................................................................................K-331
2.20.16 C-3802*...................................................................................................................................................................K-331
2.20.17 C-3803*...................................................................................................................................................................K-332
2.20.18 C-3807*...................................................................................................................................................................K-332
2.20.19 C-3901*...................................................................................................................................................................K-333
2.20.20 C-3902*...................................................................................................................................................................K-334
2.20.21 C-3903*...................................................................................................................................................................K-334
2.20.22 C-3904*...................................................................................................................................................................K-335
2.20.23 C-3905*...................................................................................................................................................................K-335
2.20.24 C-3906*...................................................................................................................................................................K-336
2.20.25 C-3907*...................................................................................................................................................................K-337
2.20.26 C-3908*...................................................................................................................................................................K-337
2.20.27 C-3909*...................................................................................................................................................................K-338
2.20.28 C-3910*...................................................................................................................................................................K-338
2.20.29 C-3911*...................................................................................................................................................................K-339
2.20.30 C-3912*...................................................................................................................................................................K-340
2.20.31 C-3913*...................................................................................................................................................................K-340
2.20.32 C-3917*...................................................................................................................................................................K-341
2.21 Solution 17 (C-4001_5000).................................................................................................................................................K-341
2.21.1 C-4101.......................................................................................................................................................................K-341
2.21.2 C-4102.......................................................................................................................................................................K-342
2.21.3 C-4103.......................................................................................................................................................................K-342
2.21.4 C-4104.......................................................................................................................................................................K-342
2.21.5 C-4501.......................................................................................................................................................................K-343
2.21.6 C-4502.......................................................................................................................................................................K-343
2.21.7 C-4503.......................................................................................................................................................................K-344
2.21.8 C-4504.......................................................................................................................................................................K-344
2.21.9 C-4505.......................................................................................................................................................................K-344
2.21.10 C-4506.....................................................................................................................................................................K-345
2.21.11 C-4507.....................................................................................................................................................................K-345
2.21.12 C-4508.....................................................................................................................................................................K-346
2.21.13 C-4511.....................................................................................................................................................................K-346
2.21.14 C-4512.....................................................................................................................................................................K-347
2.21.15 C-4513.....................................................................................................................................................................K-347
2.21.16 C-4514.....................................................................................................................................................................K-347
2.21.17 C-4515.....................................................................................................................................................................K-348
2.21.18 C-4516.....................................................................................................................................................................K-348
2.21.19 C-4517.....................................................................................................................................................................K-348
2.21.20 C-4518.....................................................................................................................................................................K-349
2.21.21 C-4520.....................................................................................................................................................................K-349
2.21.22 C-4521.....................................................................................................................................................................K-350
2.21.23 C-4522.....................................................................................................................................................................K-350
2.21.24 C-4601.....................................................................................................................................................................K-350
2.21.25 C-4602.....................................................................................................................................................................K-351
2.21.26 C-4603.....................................................................................................................................................................K-351
2.21.27 C-4604.....................................................................................................................................................................K-352
2.21.28 C-4611.....................................................................................................................................................................K-352
2.21.29 C-4612.....................................................................................................................................................................K-353
2.21.30 C-4613.....................................................................................................................................................................K-353
2.21.31 C-4614.....................................................................................................................................................................K-353
2.21.32 C-4631.....................................................................................................................................................................K-354
2.21.33 C-4632.....................................................................................................................................................................K-354
2.21.34 C-4633.....................................................................................................................................................................K-355
2.21.35 C-4634.....................................................................................................................................................................K-355
2.21.36 C-4641.....................................................................................................................................................................K-356
2.21.37 C-4642.....................................................................................................................................................................K-356
2.21.38 C-4643.....................................................................................................................................................................K-356
2.21.39 C-4644.....................................................................................................................................................................K-357
2.21.40 C-4661.....................................................................................................................................................................K-357
2.21.41 C-4662.....................................................................................................................................................................K-358
2.21.42 C-4663.....................................................................................................................................................................K-358
2.21.43 C-4705.....................................................................................................................................................................K-358
2.21.44 C-4709.....................................................................................................................................................................K-359
2.21.45 C-4713.....................................................................................................................................................................K-359
2.21.46 C-4714 ....................................................................................................................................................................K-359
2.21.47 C-4715 ....................................................................................................................................................................K-360
2.21.48 C-4716 ....................................................................................................................................................................K-360
2.21.49 C-4717 ....................................................................................................................................................................K-360
2.21.50 C-4718.....................................................................................................................................................................K-361
xlii
2.21.51 C-4719.....................................................................................................................................................................K-361
2.21.52 C-4720.....................................................................................................................................................................K-361
2.21.53 C-4721.....................................................................................................................................................................K-362
2.21.54 C-4722 ....................................................................................................................................................................K-362
2.21.55 C-4723 ....................................................................................................................................................................K-362
2.21.56 C-4724 ....................................................................................................................................................................K-363
2.21.57 C-4725 ....................................................................................................................................................................K-363
2.21.58 C-4726.....................................................................................................................................................................K-363
2.21.59 C-4727.....................................................................................................................................................................K-364
2.21.60 C-4728.....................................................................................................................................................................K-364
2.21.61 C-4840 ....................................................................................................................................................................K-364
2.21.62 C-4850*...................................................................................................................................................................K-365
2.22 Solution 18 (C-5001_6000).................................................................................................................................................K-365
2.22.1 C-5001.......................................................................................................................................................................K-365
2.22.2 C-5002 *....................................................................................................................................................................K-365
2.22.3 C-5003.......................................................................................................................................................................K-366
2.22.4 C-5006.......................................................................................................................................................................K-366
2.22.5 C-5007.......................................................................................................................................................................K-366
2.22.6 C-5010 ......................................................................................................................................................................K-367
2.22.7 C-5014.......................................................................................................................................................................K-367
2.22.8 C-5025.......................................................................................................................................................................K-368
2.22.9 C-5100.......................................................................................................................................................................K-368
2.22.10 C-5101.....................................................................................................................................................................K-368
2.22.11 C-5121.....................................................................................................................................................................K-369
2.22.12 C-5301*...................................................................................................................................................................K-369
2.22.13 C-5305*...................................................................................................................................................................K-369
2.22.14 C-5307*...................................................................................................................................................................K-370
2.22.15 C-5309*...................................................................................................................................................................K-370
2.22.16 C-5310*...................................................................................................................................................................K-370
2.22.17 C-5311*...................................................................................................................................................................K-371
2.22.18 C-5401.....................................................................................................................................................................K-371
2.22.19 C-5402.....................................................................................................................................................................K-371
2.22.20 C-5403.....................................................................................................................................................................K-372
2.22.21 C-5404.....................................................................................................................................................................K-372
2.23 Solution 19 (C-6001_7000).................................................................................................................................................K-372
2.23.1 C-6102.......................................................................................................................................................................K-372
2.23.2 C-6103.......................................................................................................................................................................K-373
2.23.3 C-6104.......................................................................................................................................................................K-373
2.23.4 C-6105.......................................................................................................................................................................K-374
2.23.5 C-6401.......................................................................................................................................................................K-374
2.23.6 C-6702.......................................................................................................................................................................K-374
2.23.7 C-6703.......................................................................................................................................................................K-375
2.23.8 C-6704.......................................................................................................................................................................K-375
2.23.9 C-6706.......................................................................................................................................................................K-375
2.23.10 C-6720 ....................................................................................................................................................................K-376
2.23.11 C-6725.....................................................................................................................................................................K-376
2.23.12 C-6751.....................................................................................................................................................................K-376
2.23.13 C-6801 ....................................................................................................................................................................K-377
2.23.14 C-6802.....................................................................................................................................................................K-377
2.23.15 C-6F01....................................................................................................................................................................K-377
2.24 Solution 20 (C-7001_9999).................................................................................................................................................K-378
2.24.1 C-7001 ......................................................................................................................................................................K-378
2.24.2 C-8001.......................................................................................................................................................................K-378
2.24.3 C-8002.......................................................................................................................................................................K-378
2.24.4 C-8101.......................................................................................................................................................................K-379
2.24.5 C-8102.......................................................................................................................................................................K-379
2.24.6 C-8103.......................................................................................................................................................................K-379
2.24.7 C-8106.......................................................................................................................................................................K-380
2.24.8 C-8107.......................................................................................................................................................................K-380
2.24.9 C-8302.......................................................................................................................................................................K-381
2.24.10 C-8401.....................................................................................................................................................................K-381
2.24.11 C-9401.....................................................................................................................................................................K-381
2.24.12 C-9402.....................................................................................................................................................................K-382
2.25 Solution 20 (C-C001_C200)................................................................................................................................................K-382
2.25.1 C-C101 .....................................................................................................................................................................K-382
2.25.2 C-C102 .....................................................................................................................................................................K-383
2.25.3 C-C104 .....................................................................................................................................................................K-383
2.25.4 C-C109 .....................................................................................................................................................................K-383
2.25.5 C-C111 .....................................................................................................................................................................K-384
2.25.6 C-C112 .....................................................................................................................................................................K-384
xliii
2.25.7 C-C113 .....................................................................................................................................................................K-384
2.25.8 C-C114 .....................................................................................................................................................................K-385
2.25.9 C-C114......................................................................................................................................................................K-385
2.25.10 C-C116 ...................................................................................................................................................................K-385
2.25.11 C-C117....................................................................................................................................................................K-386
2.25.12 C-C118....................................................................................................................................................................K-386
2.25.13 C-C119 ...................................................................................................................................................................K-386
2.25.14 C-C120 ...................................................................................................................................................................K-387
2.25.15 C-C121....................................................................................................................................................................K-387
2.25.16 C-C123....................................................................................................................................................................K-387
2.25.17 C-C124....................................................................................................................................................................K-388
2.25.18 C-C131....................................................................................................................................................................K-388
2.25.19 C-C132....................................................................................................................................................................K-388
2.25.20 C-C136....................................................................................................................................................................K-389
2.25.21 C-C137....................................................................................................................................................................K-389
2.25.22 C-C138....................................................................................................................................................................K-389
2.25.23 C-C139....................................................................................................................................................................K-389
2.25.24 C-C140....................................................................................................................................................................K-390
2.25.25 C-C150....................................................................................................................................................................K-390
2.25.26 C-C151....................................................................................................................................................................K-390
2.25.27 C-C152....................................................................................................................................................................K-391
2.25.28 C-C156....................................................................................................................................................................K-391
2.25.29 C-C170....................................................................................................................................................................K-391
2.26 Solution 22 (C-C201_E100)................................................................................................................................................K-391
2.26.1 C-D010......................................................................................................................................................................K-391
2.26.2 C-D020......................................................................................................................................................................K-392
2.26.3 C-D030......................................................................................................................................................................K-392
2.26.4 C-D040......................................................................................................................................................................K-393
2.26.5 C-D050......................................................................................................................................................................K-394
2.26.6 C-D060......................................................................................................................................................................K-394
2.26.7 C-D070......................................................................................................................................................................K-395
2.26.8 C-D080......................................................................................................................................................................K-395
2.26.9 C-D0C0.....................................................................................................................................................................K-396
2.26.10 C-D0D0...................................................................................................................................................................K-396
2.26.11 C-D0D1...................................................................................................................................................................K-397
2.26.12 C-D0E1....................................................................................................................................................................K-397
2.26.13 C-D0E3....................................................................................................................................................................K-398
2.26.14 C-D0E4....................................................................................................................................................................K-398
2.26.15 C-D0E5....................................................................................................................................................................K-398
2.26.16 C-D0E8....................................................................................................................................................................K-399
2.26.17 C-D0EF...................................................................................................................................................................K-399
2.26.18 C-D0F0....................................................................................................................................................................K-400
2.26.19 C-D0F1....................................................................................................................................................................K-400
2.26.20 C-D0F5....................................................................................................................................................................K-400
2.26.21 C-D0F6....................................................................................................................................................................K-401
2.26.22 C-D0F8....................................................................................................................................................................K-401
2.26.23 C-E001....................................................................................................................................................................K-401
2.26.24 C-E002....................................................................................................................................................................K-402
2.26.25 C-E003....................................................................................................................................................................K-402
2.26.26 C-E004....................................................................................................................................................................K-402
2.26.27 C-E005....................................................................................................................................................................K-403
2.26.28 C-E006....................................................................................................................................................................K-403
2.26.29 C-E007....................................................................................................................................................................K-404
2.26.30 C-E008 ...................................................................................................................................................................K-404
2.26.31 C-E009....................................................................................................................................................................K-404
2.26.32 C-E012....................................................................................................................................................................K-405
2.26.33 C-E013....................................................................................................................................................................K-405
2.26.34 C-E014....................................................................................................................................................................K-405
2.26.35 C-E015....................................................................................................................................................................K-405
2.26.36 C-E017....................................................................................................................................................................K-406
2.26.37 C-E018....................................................................................................................................................................K-406
3. TROUBLES THAT DO NOT DISPLAY THE MALFUNCTION CODE.....................................................................K-407
3.1 The power of main body does not become active.................................................................................................................K-407
3.1.1 Activate the main power switch but the power LED of the operation panel does not light up in red...........................K-407
3.1.2 Activate the main power switch and the sub power switch, but the touch panel does not display anything...............K-407
3.1.3 Activate the sub power switch but the power LED does not switch from red to green................................................K-408
3.1.4 The operation panel stops on the "Please wait starting system" screen.....................................................................K-408
3.2 The power is not supplied to DF............................................................................................................................................K-408
3.3 The power is not supplied to the paper feed option...............................................................................................................K-408
3.3.1 PF-602m......................................................................................................................................................................K-408
xliv
3.3.2 PF-707.........................................................................................................................................................................K-409
3.3.3 LU-202 ........................................................................................................................................................................K-409
3.4 The power is not supplied to the finishing option...................................................................................................................K-410
3.4.1 RU-509 .......................................................................................................................................................................K-410
3.4.2 RU-510........................................................................................................................................................................K-410
3.4.3 FS-531 /FS-612...........................................................................................................................................................K-410
3.4.4 FS-532.........................................................................................................................................................................K-410
3.4.5 LS-505/LS-506............................................................................................................................................................K-411
3.4.6 FD-503 .......................................................................................................................................................................K-411
3.4.7 SD-506 .......................................................................................................................................................................K-411
3.4.8 SD-513........................................................................................................................................................................K-412
3.4.9 PB-503 .......................................................................................................................................................................K-412
3.4.10 GP-501......................................................................................................................................................................K-413
4. IMAGE TROUBLE...................................................................................................................................................K-414
4.1 Outline of solution..................................................................................................................................................................K-414
4.1.1 Test pattern print.........................................................................................................................................................K-414
4.2 Solution..................................................................................................................................................................................K-415
4.2.1 Image trouble sample illustrations...............................................................................................................................K-415
4.2.2 White line 1, white band 1, color stripe 1, color band 1...............................................................................................K-416
4.2.3 White line 2, white band 2, color stripe 2, color band 2...............................................................................................K-418
4.2.4 Uneven density 1.........................................................................................................................................................K-420
4.2.5 Uneven density 2.........................................................................................................................................................K-423
4.2.6 Gradation error............................................................................................................................................................K-426
4.2.7 Inky backside...............................................................................................................................................................K-427
4.2.8 Color reproduction error..............................................................................................................................................K-428
4.2.9 Color registration error................................................................................................................................................K-428
4.2.10 Gray background.......................................................................................................................................................K-429
4.2.11 Low image density.....................................................................................................................................................K-431
4.2.12 Color spots................................................................................................................................................................K-435
4.2.13 White spots, void areas.............................................................................................................................................K-437
4.2.14 Blurry white spots, blurry color spots.........................................................................................................................K-440
4.2.15 Image erasure at leading edge, image erasure at trailing edge................................................................................K-440
4.2.16 Thick paper leading edge repelling, Thick paper trailing edge repelling...................................................................K-441
4.2.17 Blank print, black print...............................................................................................................................................K-442
4.2.18 Ripple unevenness (solid images of R, B, G)............................................................................................................K-443
4.2.19 Moire.........................................................................................................................................................................K-443
4.2.20 Uneven gloss, trails of rollers....................................................................................................................................K-444
4.2.21 Image memory, size memory....................................................................................................................................K-445
4.2.22 Darker at trailing edge, faint at leading edge.............................................................................................................K-446
4.2.23 Pitch unevenness......................................................................................................................................................K-446
4.2.24 Periodical white dot, color dot...................................................................................................................................K-447
4.2.25 Poor fusing performance, offset................................................................................................................................K-448
4.2.26 Blurred image............................................................................................................................................................K-449
4.2.27 Brush effect, image bleeding.....................................................................................................................................K-450
4.2.28 Paper crease, bleeding.............................................................................................................................................K-451
4.2.29 Developing ghost.......................................................................................................................................................K-452
4.2.30 Image skew...............................................................................................................................................................K-453
4.2.31 Image distortion.........................................................................................................................................................K-453
4.2.32 ACS abnormality.......................................................................................................................................................K-454
4.2.33 Image abnormality.....................................................................................................................................................K-454
4.2.34 The density differs between the original and copy outputs.......................................................................................K-455
4.2.35 The color differs between the original and copy outputs...........................................................................................K-456
5. IC PROTECTOR.....................................................................................................................................................K-458
5.1 Outline...................................................................................................................................................................................K-458
5.2 IC protector list......................................................................................................................................................................K-458
5.2.1 bizhub PRESS C1070/C1070P/C71hc/C1060............................................................................................................K-458
5.2.2 PF-602m, HT-504........................................................................................................................................................K-460
5.2.3 PF-707, HT-506...........................................................................................................................................................K-461
5.2.4 LU-202.........................................................................................................................................................................K-463
5.2.5 RU-509, HM-102.........................................................................................................................................................K-463
5.2.6 FS-531.........................................................................................................................................................................K-464
5.2.7 FS-612.........................................................................................................................................................................K-465
5.2.8 PI-502..........................................................................................................................................................................K-466
5.2.9 FS-532.........................................................................................................................................................................K-466
5.2.10 SD-510......................................................................................................................................................................K-467
5.2.11 PK-522......................................................................................................................................................................K-467
5.2.12 LS-505.......................................................................................................................................................................K-467
5.2.13 LS-506.......................................................................................................................................................................K-468
5.2.14 FD-503......................................................................................................................................................................K-469
5.2.15 SD-506......................................................................................................................................................................K-470
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5.2.16 SD-513......................................................................................................................................................................K-471
5.2.17 TU-503......................................................................................................................................................................K-472
5.2.18 FD-504......................................................................................................................................................................K-472
5.2.19 PB-503......................................................................................................................................................................K-472
5.3 IC protector location..............................................................................................................................................................K-475
5.3.1 bizhub PRESS C1070/C1070P/C71hc/C1060............................................................................................................K-475
5.3.2 PF-602m, HT-504........................................................................................................................................................K-477
5.3.3 PF-707, HT-506...........................................................................................................................................................K-478
5.3.4 LU-202.........................................................................................................................................................................K-479
5.3.5 RU-509, HM-102.........................................................................................................................................................K-479
5.3.6 FS-531.........................................................................................................................................................................K-481
5.3.7 FS-612.........................................................................................................................................................................K-482
5.3.8 PI-502..........................................................................................................................................................................K-483
5.3.9 FS-532.........................................................................................................................................................................K-483
5.3.10 SD-510......................................................................................................................................................................K-484
5.3.11 PK-522......................................................................................................................................................................K-484
5.3.12 LS-505.......................................................................................................................................................................K-485
5.3.13 LS-506.......................................................................................................................................................................K-485
5.3.14 SD-506......................................................................................................................................................................K-486
5.3.15 SD-513......................................................................................................................................................................K-487
5.3.16 TU-503......................................................................................................................................................................K-488
5.3.17 FD-504......................................................................................................................................................................K-488
6. TROUBLESHOOTING (IC-602)..............................................................................................................................K-489
6.1 IC malfunction code list.........................................................................................................................................................K-489
6.2 IC solution..............................................................................................................................................................................K-489
6.2.1 00-001.........................................................................................................................................................................K-489
6.2.2 00-002.........................................................................................................................................................................K-489
6.2.3 01-001.........................................................................................................................................................................K-490
6.2.4 01-002.........................................................................................................................................................................K-490
7. TROUBLESHOOTING (GP-501)............................................................................................................................K-491
7.1 TROUBLESHOOTING (GP-501)...........................................................................................................................................K-491
7.2 Troubleshooting.....................................................................................................................................................................K-491
7.2.1 Troubleshooting...........................................................................................................................................................K-491
7.2.2 General........................................................................................................................................................................K-491
7.2.3 Back Gauge.................................................................................................................................................................K-492
7.2.4 Die Set.........................................................................................................................................................................K-492
7.3 Initial Service Action..............................................................................................................................................................K-492
7.3.1 Initial Service Action....................................................................................................................................................K-492
7.4 Mis-Feed Service Action........................................................................................................................................................K-492
7.4.1 Mis-Feed Service Action.............................................................................................................................................K-492
7.5 Final Service Action...............................................................................................................................................................K-495
7.5.1 Final Service Action.....................................................................................................................................................K-495
8. OTHER ABNORMALITIES (ERROR CODES, TROUBLESHOOTINGS)...............................................................K-496
L PARTS/CONNECTOR LAYOUT DRAWING..................................................................................L-1
1. PARTS LAYOUT DRAWING.......................................................................................................................................L-1
1.1 bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L........................................................................................L-1
1.1.1 Main body rear side 1......................................................................................................................................................L-1
1.1.2 Main body rear side 2......................................................................................................................................................L-3
1.1.3 Main body upper surface.................................................................................................................................................L-4
1.1.4 Main body left side...........................................................................................................................................................L-4
1.1.5 Main body front side1......................................................................................................................................................L-5
1.1.6 Main body front side2......................................................................................................................................................L-6
1.1.7 Write section....................................................................................................................................................................L-6
1.1.8 Developing section..........................................................................................................................................................L-7
1.1.9 Intermediate transfer section...........................................................................................................................................L-7
1.1.10 Image correction unit section.........................................................................................................................................L-8
1.1.11 Paper feed tray..............................................................................................................................................................L-8
1.1.12 Vertical conveyance section..........................................................................................................................................L-9
1.1.13 Registration section.......................................................................................................................................................L-9
1.1.14 Duplex section 1..........................................................................................................................................................L-10
1.1.15 Duplex section 2..........................................................................................................................................................L-11
1.1.16 Duplex section 3..........................................................................................................................................................L-12
1.1.17 Fusing section..............................................................................................................................................................L-13
1.1.18 Paper exit section........................................................................................................................................................L-14
1.1.19 Operation panel section...............................................................................................................................................L-14
1.2 DF-626.....................................................................................................................................................................................L-15
1.2.1 Front side.......................................................................................................................................................................L-15
1.2.2 Top face side.................................................................................................................................................................L-15
1.2.3 Left side.........................................................................................................................................................................L-16
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1.2.4 Rear side.......................................................................................................................................................................L-17
1.3 PF-602m/HT-504/505..............................................................................................................................................................L-17
1.3.1 Configuration front side .................................................................................................................................................L-17
1.3.2 Configuration rear side .................................................................................................................................................L-18
1.3.3 Vertical conveyance section..........................................................................................................................................L-18
1.3.4 Horizontal conveyance section .....................................................................................................................................L-19
1.3.5 Tray section 1 ...............................................................................................................................................................L-19
1.3.6 Tray section2 ................................................................................................................................................................L-20
1.4 PF-707, HT-506.......................................................................................................................................................................L-21
1.4.1 Front side ......................................................................................................................................................................L-21
1.4.2 Rear side.......................................................................................................................................................................L-22
1.4.3 Vertical conveyance section front side .........................................................................................................................L-23
1.4.4 Vertical conveyance section rear side ..........................................................................................................................L-24
1.4.5 Vertical conveyance section top side ............................................................................................................................L-25
1.4.6 Horizontal conveyance section bottom side..................................................................................................................L-25
1.4.7 Horizontal conveyance section rear side ......................................................................................................................L-26
1.4.8 Paper feed trays 1 to 3 section .....................................................................................................................................L-26
1.4.9 Paper feed suction section ...........................................................................................................................................L-27
1.4.10 HT-506 ........................................................................................................................................................................L-27
1.5 LU-202/HT-503 .......................................................................................................................................................................L-28
1.5.1 Paper feed/up/down section .........................................................................................................................................L-28
1.5.2 Inside the machine ........................................................................................................................................................L-28
1.5.3 HT-503 ..........................................................................................................................................................................L-29
1.6 MB-506....................................................................................................................................................................................L-29
1.7 OT-502.....................................................................................................................................................................................L-30
1.8 EF-103.....................................................................................................................................................................................L-30
1.9 RU-516.....................................................................................................................................................................................L-30
1.10 RU-517...................................................................................................................................................................................L-31
1.11 RU-509/HM-102 ....................................................................................................................................................................L-31
1.11.1 Right side ....................................................................................................................................................................L-31
1.11.2 Left-side view ..............................................................................................................................................................L-32
1.11.3 Rear side 1 .................................................................................................................................................................L-33
1.11.4 Rear side2 ..................................................................................................................................................................L-34
1.11.5 Humidification section front side .................................................................................................................................L-35
1.11.6 Humidification section rear side ..................................................................................................................................L-35
1.11.7 Output paper density detection section ......................................................................................................................L-36
1.12 RU-510...................................................................................................................................................................................L-36
1.12.1 Right side.....................................................................................................................................................................L-36
1.12.2 Left-side view...............................................................................................................................................................L-37
1.12.3 Rear side.....................................................................................................................................................................L-37
1.13 FS-531 ..................................................................................................................................................................................L-38
1.13.1 Front side ....................................................................................................................................................................L-38
1.13.2 Rear side ....................................................................................................................................................................L-38
1.13.3 Stacker section rear side ............................................................................................................................................L-39
1.13.4 Stapler section ............................................................................................................................................................L-39
1.14 FS-612 ..................................................................................................................................................................................L-40
1.14.1 Front side ....................................................................................................................................................................L-40
1.14.2 Rear side ....................................................................................................................................................................L-41
1.14.3 Folding section ............................................................................................................................................................L-41
1.14.4 Stapler section ............................................................................................................................................................L-42
1.15 PK-512/513 ...........................................................................................................................................................................L-42
1.16 PI-502 ...................................................................................................................................................................................L-43
1.17 FS-532...................................................................................................................................................................................L-44
1.17.1 Rear side.....................................................................................................................................................................L-44
1.17.2 Right side.....................................................................................................................................................................L-45
1.17.3 Left side 1....................................................................................................................................................................L-46
1.17.4 Left side 2....................................................................................................................................................................L-47
1.17.5 Front side.....................................................................................................................................................................L-48
1.17.6 Upper surface..............................................................................................................................................................L-49
1.17.7 Stacker 1......................................................................................................................................................................L-49
1.17.8 Stacker 2......................................................................................................................................................................L-50
1.17.9 Stacker 3......................................................................................................................................................................L-51
1.17.10 Stapler.......................................................................................................................................................................L-51
1.18 SD-510...................................................................................................................................................................................L-52
1.18.1 Rear side.....................................................................................................................................................................L-52
1.18.2 Front side.....................................................................................................................................................................L-52
1.18.3 Bottom 1......................................................................................................................................................................L-53
1.18.4 Bottom 2......................................................................................................................................................................L-54
1.18.5 Stapler.........................................................................................................................................................................L-54
1.19 PK-522...................................................................................................................................................................................L-55
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1.20 MK-732..................................................................................................................................................................................L-55
1.21 LS-505 ..................................................................................................................................................................................L-56
1.21.1 Front side ....................................................................................................................................................................L-56
1.21.2 Upper surface .............................................................................................................................................................L-56
1.21.3 Rear side ....................................................................................................................................................................L-57
1.21.4 Shift unit ......................................................................................................................................................................L-57
1.22 LS-506...................................................................................................................................................................................L-58
1.22.1 Front side.....................................................................................................................................................................L-58
1.22.2 Upper surface .............................................................................................................................................................L-58
1.22.3 Rear side.....................................................................................................................................................................L-59
1.22.4 Shift unit ......................................................................................................................................................................L-59
1.23 FD-503 ..................................................................................................................................................................................L-60
1.23.1 Conveyance section front side/right side ....................................................................................................................L-60
1.23.2 Major boards in the power source section ..................................................................................................................L-60
1.23.3 Conveyance section rear side/left side .......................................................................................................................L-61
1.23.4 PI rear side .................................................................................................................................................................L-61
1.23.5 PI upper surface .........................................................................................................................................................L-62
1.23.6 PI lower tray ................................................................................................................................................................L-62
1.23.7 Punch section .............................................................................................................................................................L-63
1.23.8 Folding unit front side/right side ..................................................................................................................................L-63
1.23.9 Folding unit rear side/left side .....................................................................................................................................L-64
1.24 SD-506 ..................................................................................................................................................................................L-64
1.24.1 Horizontal conveyance section ...................................................................................................................................L-64
1.24.2 Right angle conveyance section .................................................................................................................................L-65
1.24.3 Folding section ............................................................................................................................................................L-65
1.24.4 Saddle stitching section ..............................................................................................................................................L-68
1.24.5 Bundle processing section ..........................................................................................................................................L-70
1.24.6 Trimmer section ..........................................................................................................................................................L-71
1.24.7 Left-side view ..............................................................................................................................................................L-72
1.24.8 Front side ....................................................................................................................................................................L-72
1.24.9 Rear side ....................................................................................................................................................................L-73
1.25 SD-513...................................................................................................................................................................................L-74
1.25.1 Rear console front side 1.............................................................................................................................................L-74
1.25.2 Rear console front side 2.............................................................................................................................................L-75
1.25.3 Rear console rear side.................................................................................................................................................L-76
1.25.4 Front console...............................................................................................................................................................L-77
1.25.5 Entrance conveyance section......................................................................................................................................L-78
1.25.6 Folding conveyance section........................................................................................................................................L-79
1.25.7 Sub tray/tri-folding tray section 1.................................................................................................................................L-80
1.25.8 Sub tray/tri-folding tray section 2.................................................................................................................................L-81
1.25.9 Saddle stitching section...............................................................................................................................................L-82
1.25.10 Booklet movement section.........................................................................................................................................L-83
1.25.11 Clamp section............................................................................................................................................................L-84
1.25.12 Trimmer section.........................................................................................................................................................L-85
1.25.13 Booklet tray section...................................................................................................................................................L-86
1.26 CR-101...................................................................................................................................................................................L-87
1.27 TU-503...................................................................................................................................................................................L-87
1.28 FD-504...................................................................................................................................................................................L-88
1.28.1 Clamp up down section...............................................................................................................................................L-88
1.28.2 Square-fold section......................................................................................................................................................L-88
1.28.3 SD-513 left side...........................................................................................................................................................L-89
1.29 PB-503 ..................................................................................................................................................................................L-89
1.29.1 SC section ..................................................................................................................................................................L-89
1.29.2 Clamp section .............................................................................................................................................................L-90
1.29.3 Pellet supply section ...................................................................................................................................................L-91
1.29.4 Glue tank section ........................................................................................................................................................L-92
1.29.5 Cover paper supply section ........................................................................................................................................L-93
1.29.6 Cover paper table section ...........................................................................................................................................L-94
1.29.7 Book stock section ......................................................................................................................................................L-95
1.29.8 Conveyance section and framework section ..............................................................................................................L-96
1.29.9 Relay conveyance section ..........................................................................................................................................L-98
1.30 GP-501...................................................................................................................................................................................L-99
1.30.1 Rear side 1/Right side 1..............................................................................................................................................L-99
1.30.2 Rear side 2/Left side....................................................................................................................................................L-99
1.30.3 Right side 2................................................................................................................................................................L-100
1.30.4 Front side...................................................................................................................................................................L-100
1.30.5 Bypass conveyance section......................................................................................................................................L-100
1.30.6 Punch conveyance section........................................................................................................................................L-101
1.31 GP-502.................................................................................................................................................................................L-102
2. CONNECTOR LAYOUT DRAWING IN BOARD.....................................................................................................L-103
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2.1 bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L....................................................................................L-103
2.1.1 Overall control board...................................................................................................................................................L-103
2.1.2 Printer control board....................................................................................................................................................L-103
2.1.3 Printer image processing board...................................................................................................................................L-104
2.1.4 Scanner image processing board................................................................................................................................L-104
2.1.5 Scanner drive board....................................................................................................................................................L-104
2.1.6 Conveyance drive board..............................................................................................................................................L-105
2.1.7 Drum drive board.........................................................................................................................................................L-105
2.1.8 DC power supply/1......................................................................................................................................................L-106
2.1.9 DC power supply/2......................................................................................................................................................L-106
2.1.10 High voltage unit/1.....................................................................................................................................................L-107
2.1.11 High voltage unit/2.....................................................................................................................................................L-107
2.1.12 Operation board/1......................................................................................................................................................L-108
2.1.13 Operation board/2......................................................................................................................................................L-108
2.1.14 LCD board.................................................................................................................................................................L-108
2.1.15 CCD board.................................................................................................................................................................L-108
2.1.16 Scanner inverter board..............................................................................................................................................L-108
2.1.17 NVRAM board............................................................................................................................................................L-109
2.1.18 USB relay board........................................................................................................................................................L-109
2.1.19 Fusing control board/1 (only for Europe)...................................................................................................................L-109
2.1.20 Fusing control board/2 (only for Europe)...................................................................................................................L-110
2.1.21 Fusing control board/3 (FUSCB3) (only for Europe)..................................................................................................L-110
2.2 DF-626...................................................................................................................................................................................L-111
2.2.1 DF control board (DFCB).............................................................................................................................................L-111
2.2.2 Relay board (REYB)....................................................................................................................................................L-111
2.3 PF-602m/HT-504/505............................................................................................................................................................L-112
2.3.1 PF drive board (PFDB) ...............................................................................................................................................L-112
2.4 PF-707/HT-506......................................................................................................................................................................L-112
2.4.1 PF drive board (PFDB)................................................................................................................................................L-112
2.4.2 AC drive board (ACDB)...............................................................................................................................................L-113
2.4.3 DC power supply/1, /2 (DCPS/1, /2)............................................................................................................................L-113
2.4.4 Multi-feed detection board/R, /S (MFDBR, MFDBS)...................................................................................................L-113
2.5 LU-202/HT-503 .....................................................................................................................................................................L-113
2.5.1 LU drive board (LUDB) ...............................................................................................................................................L-113
2.5.2 AC drive board (ACDB) ..............................................................................................................................................L-114
2.6 RU-516/RU-517.....................................................................................................................................................................L-114
2.6.1 High voltage unit (HV)..................................................................................................................................................L-114
2.7 RU-509/HM-102 ....................................................................................................................................................................L-114
2.7.1 RU control board (RUCB)............................................................................................................................................L-114
2.7.2 HM drive board (HMDB) .............................................................................................................................................L-115
2.7.3 DC power supply (DCPS) ...........................................................................................................................................L-115
2.7.4 Color density detection board/Y, /M, /C, /K (CDDBY, CDDBM, CDDBC, CDDBK).....................................................L-115
2.7.5 Color density control board (CDCB) ...........................................................................................................................L-116
2.7.6 Color density relay board (CDRLB) ............................................................................................................................L-116
2.7.7 Jam indication board (JAMIB) .....................................................................................................................................L-116
2.8 RU-510...................................................................................................................................................................................L-117
2.8.1 RU control board (RUCB)............................................................................................................................................L-117
2.8.2 Jam indication board (JAMIB)......................................................................................................................................L-117
2.9 FS-531 ..................................................................................................................................................................................L-117
2.9.1 FNS control board (FNSCB) .......................................................................................................................................L-117
2.9.2 Relay board (RB) ........................................................................................................................................................L-118
2.10 FS-612 ................................................................................................................................................................................L-118
2.10.1 FNS control board (FNSCB) .....................................................................................................................................L-118
2.10.2 Relay board (RB) ......................................................................................................................................................L-118
2.11 PK-512/513..........................................................................................................................................................................L-119
2.11.1 Punch drive board (PDB)...........................................................................................................................................L-119
2.11.2 Paper size sensor board............................................................................................................................................L-119
2.12 PI-502 .................................................................................................................................................................................L-119
2.12.1 PI drive board (PIDB) ................................................................................................................................................L-119
2.12.2 PI operation board (PIOB) ........................................................................................................................................L-119
2.13 FS-532.................................................................................................................................................................................L-120
2.13.1 FNS control board......................................................................................................................................................L-120
2.13.2 Jam indication board..................................................................................................................................................L-120
2.14 SD-510.................................................................................................................................................................................L-120
2.14.1 SD control board........................................................................................................................................................L-120
2.15 PK-522.................................................................................................................................................................................L-121
2.15.1 Punch drive board (PDB)...........................................................................................................................................L-121
2.15.2 Paper size sensor board............................................................................................................................................L-121
2.16 LS-505/LS-506.....................................................................................................................................................................L-121
2.16.1 LS control board (LSCB) ...........................................................................................................................................L-121
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2.16.2 Relay board/1 (RLB/1)...............................................................................................................................................L-121
2.16.3 Relay board/2 (RLB/2)...............................................................................................................................................L-121
2.16.4 DC power supply (DCPS) .........................................................................................................................................L-122
2.16.5 Relay board (RLB) ....................................................................................................................................................L-122
2.17 FD-503 ................................................................................................................................................................................L-122
2.17.1 FD control board (FDCB) ..........................................................................................................................................L-122
2.17.2 Punch drive board (PDB) ..........................................................................................................................................L-123
2.17.3 Folding drive board (FDB) ........................................................................................................................................L-123
2.17.4 PI drive board (PIDB) ................................................................................................................................................L-123
2.17.5 FD operation board (FDOB) .....................................................................................................................................L-124
2.17.6 Jam indication board (JAMIB) ...................................................................................................................................L-124
2.17.7 DC power supply (DCPS) .........................................................................................................................................L-124
2.17.8 Multi feed detection board/1, /2 (MFDB1, 2)..............................................................................................................L-124
2.18 SD-506 ................................................................................................................................................................................L-125
2.18.1 SD control board (SDCB) .........................................................................................................................................L-125
2.18.2 SD drive board (SDDB) ............................................................................................................................................L-125
2.18.3 SD drive board/2 (SDDB/2).......................................................................................................................................L-126
2.18.4 DC power supply/1 (DCPS1).....................................................................................................................................L-126
2.18.5 DC power supply/2 (DCPS2).....................................................................................................................................L-126
2.18.6 DC power supply/3 (DCPS3).....................................................................................................................................L-126
2.18.7 Jam indication board/1 (JAMIB/1)..............................................................................................................................L-126
2.18.8 Jam indication board/2 (JAMIB/2)..............................................................................................................................L-127
2.19 SD-513.................................................................................................................................................................................L-127
2.19.1 SD control board (PCB1)...........................................................................................................................................L-127
2.19.2 SD drive board (PCB2)..............................................................................................................................................L-128
2.19.3 Rear console jam indication board (PCB5)................................................................................................................L-128
2.19.4 Front console jam indication board (PCB6)...............................................................................................................L-129
2.19.5 DC power supply/1 (DCPS1).....................................................................................................................................L-129
2.19.6 DC power supply/2 (DCPS2).....................................................................................................................................L-129
2.20 TU-503.................................................................................................................................................................................L-130
2.20.1 Slitter drive board (TUDB).........................................................................................................................................L-130
2.21 FD-504.................................................................................................................................................................................L-130
2.21.1 SQF drive board (SQFDB).........................................................................................................................................L-130
2.22 PB-503 ................................................................................................................................................................................L-130
2.22.1 PB control board (PBCB) ..........................................................................................................................................L-130
2.22.2 AC drive board (ACDB) ............................................................................................................................................L-131
2.22.3 PB drive board/1 (PBDB1).........................................................................................................................................L-131
2.22.4 PB drive board/2 (PBDB2).........................................................................................................................................L-131
2.22.5 PB drive board/3 (PBDB3).........................................................................................................................................L-132
2.22.6 Jam indication board/1 (JAMB1)................................................................................................................................L-132
2.22.7 Jam indication board/2 (JAMB2)................................................................................................................................L-132
2.22.8 Manual operation board (OB1) .................................................................................................................................L-132
2.22.9 Booklet stock operation board (OB2) ........................................................................................................................L-132
2.22.10 DC power supply/1 (DCPU/1)..................................................................................................................................L-133
2.22.11 DC power supply/2 (DCPU/2)..................................................................................................................................L-133
2.22.12 DC power supply/3 (DCPU/3)..................................................................................................................................L-133
2.22.13 DC power supply/4 (DCPU/4)..................................................................................................................................L-133
2.22.14 DC power supply/5 (DCPU/5)..................................................................................................................................L-133
2.23 GP-501.................................................................................................................................................................................L-134
2.23.1 Punch Controller PCB................................................................................................................................................L-134
2.24 GP-502.................................................................................................................................................................................L-134
3. RELAY CONNECTOR LAYOUT DRAWING ..........................................................................................................L-135
3.1 SD-506 ..................................................................................................................................................................................L-135
3.1.1 Right side.....................................................................................................................................................................L-135
3.1.2 Left side.......................................................................................................................................................................L-136
3.1.3 Rear side-1..................................................................................................................................................................L-137
3.1.4 Rear side-2..................................................................................................................................................................L-137
3.1.5 Folding section.............................................................................................................................................................L-138
3.1.6 Saddle stitching section-1............................................................................................................................................L-139
3.1.7 Saddle stitching section-2............................................................................................................................................L-139
3.2 PB-503 ..................................................................................................................................................................................L-140
3.2.1 Rear side-1..................................................................................................................................................................L-140
3.2.2 Rear side 2..................................................................................................................................................................L-141
3.2.3 Rear side 3..................................................................................................................................................................L-142
3.2.4 Rear side 4..................................................................................................................................................................L-143
3.2.5 Rear side 5..................................................................................................................................................................L-144
3.2.6 Front side.....................................................................................................................................................................L-145
3.2.7 Sub compile (SC) section............................................................................................................................................L-145
3.2.8 Clamp section..............................................................................................................................................................L-146
3.2.9 Cover paper supply section.........................................................................................................................................L-146
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3.2.10 Cover paper table section..........................................................................................................................................L-147
3.2.11 Book stock section.....................................................................................................................................................L-147
3.2.12 Conveyance section..................................................................................................................................................L-148
3.2.13 Pellet supply section..................................................................................................................................................L-148
3.2.14 Relay conveyance section.........................................................................................................................................L-148
M TIMING CHART............................................................................................................................M-1
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L........................................................................M-1
1.1 Timing chart when the sub power switch becomes active (in the morning)..............................................................................M-1
1.2 Timing chart when the sub power switch becomes active (not in the morning)........................................................................M-1
1.3 Timing chart of the duplex mode...............................................................................................................................................M-2
1.3.1 Operation condition.........................................................................................................................................................M-2
1.3.2 Timing chart....................................................................................................................................................................M-2
2. DF-626........................................................................................................................................................................M-3
2.1 Timing chart of the simplex mode.............................................................................................................................................M-3
2.1.1 Operation condition.........................................................................................................................................................M-3
2.1.2 Timing chart diagram......................................................................................................................................................M-3
2.2 Timing chart of the duplex mode...............................................................................................................................................M-4
2.2.1 Operation condition.........................................................................................................................................................M-4
2.2.2 Timing chart diagram......................................................................................................................................................M-5
3. PF-602m.....................................................................................................................................................................M-6
3.1 Tray4, A4, 2 sheets of original..................................................................................................................................................M-6
4. PF-707........................................................................................................................................................................M-7
4.1 Timing chart of the simplex mode.............................................................................................................................................M-7
4.1.1 Operation condition.........................................................................................................................................................M-7
4.1.2 Timing chart....................................................................................................................................................................M-7
5. LU-202........................................................................................................................................................................M-8
5.1 A4, simplex, 2 sheets ...............................................................................................................................................................M-8
5.2 A3, simplex, 2 sheets ...............................................................................................................................................................M-8
6. RU-509/HM-102 .........................................................................................................................................................M-9
6.1 Timing chart of the humidifier OFF mode (bypass conveyance) .............................................................................................M-9
6.1.1 Operation condition.........................................................................................................................................................M-9
6.1.2 Timing chart....................................................................................................................................................................M-9
6.2 Timing chart of the humidification mode ..................................................................................................................................M-9
6.2.1 Operation condition.........................................................................................................................................................M-9
6.2.2 Timing chart....................................................................................................................................................................M-9
7. RU-510.....................................................................................................................................................................M-10
7.1 Timing chart of the straight exit mode.....................................................................................................................................M-10
7.1.1 Operation condition.......................................................................................................................................................M-10
7.1.2 Timing chart..................................................................................................................................................................M-10
7.2 Timing chart of the single sheet reverse/exit mode................................................................................................................M-10
7.2.1 Operation condition.......................................................................................................................................................M-10
7.2.2 Timing chart..................................................................................................................................................................M-11
7.3 Timing chart of the double sheets reverse/exit conveyance mode.........................................................................................M-11
7.3.1 Operation condition.......................................................................................................................................................M-11
7.3.2 Timing chart..................................................................................................................................................................M-12
8. FS-531 .....................................................................................................................................................................M-13
8.1 Timing chart of the sort mode ................................................................................................................................................M-13
8.1.1 Operation condition.......................................................................................................................................................M-13
8.1.2 Timing chart..................................................................................................................................................................M-13
8.2 Timing chart of the flat-stapling mode ....................................................................................................................................M-13
8.2.1 Operation condition.......................................................................................................................................................M-13
8.2.2 Timing chart..................................................................................................................................................................M-14
9. FS-612 .....................................................................................................................................................................M-15
9.1 Timing chart of the sort mode ................................................................................................................................................M-15
9.1.1 Operation condition.......................................................................................................................................................M-15
9.1.2 Timing chart..................................................................................................................................................................M-15
9.2 Timing chart of the flat-stapling mode ....................................................................................................................................M-15
9.2.1 Operation condition.......................................................................................................................................................M-15
9.2.2 Timing chart..................................................................................................................................................................M-16
9.3 Timing chart of the saddle stitching mode .............................................................................................................................M-16
9.3.1 Operation condition.......................................................................................................................................................M-16
9.3.2 Timing chart..................................................................................................................................................................M-17
9.4 Timing chart of the tri-folding mode .......................................................................................................................................M-17
9.4.1 Operation condition.......................................................................................................................................................M-17
9.4.2 Timing chart..................................................................................................................................................................M-18
10. PK-512/513.............................................................................................................................................................M-19
10.1 Punch, 2 flat stitching staples, A4, 2 originals, 3 copies, Single side....................................................................................M-19
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11. PI-502 ....................................................................................................................................................................M-20
11.1 Timing chart of the PI automatic paper feed mode ..............................................................................................................M-20
11.1.1 Operation condition.....................................................................................................................................................M-20
11.1.2 Timing chart................................................................................................................................................................M-20
12. FS-532....................................................................................................................................................................M-21
12.1 Timing chart of the straight mode.........................................................................................................................................M-21
12.1.1 Operation condition.....................................................................................................................................................M-21
12.1.2 Timing chart................................................................................................................................................................M-21
12.2 Timing chart of the staple mode............................................................................................................................................M-21
12.2.1 Operation condition.....................................................................................................................................................M-21
12.2.2 Timing chart................................................................................................................................................................M-22
13. SD-510....................................................................................................................................................................M-23
13.1 Time chart of the saddle stitching mode...............................................................................................................................M-23
13.1.1 Operation condition.....................................................................................................................................................M-23
13.1.2 Timing chart................................................................................................................................................................M-23
13.2 Timing chart of the folding mode...........................................................................................................................................M-23
13.2.1 Operation condition.....................................................................................................................................................M-23
13.2.2 Timing chart................................................................................................................................................................M-24
13.3 Timing chart of the tri-folding mode......................................................................................................................................M-24
13.3.1 Operation condition.....................................................................................................................................................M-24
13.3.2 Timing chart................................................................................................................................................................M-25
14. PK-522....................................................................................................................................................................M-26
14.1 Timing chart of the punch mode...........................................................................................................................................M-26
14.1.1 Operation condition.....................................................................................................................................................M-26
14.1.2 Timing chart................................................................................................................................................................M-26
15. LS-505 ...................................................................................................................................................................M-27
15.1 Timing chart of the straight mode ........................................................................................................................................M-27
15.1.1 Operation condition.....................................................................................................................................................M-27
15.1.2 Timing chart................................................................................................................................................................M-27
15.2 Timing chart of the shift mode ..............................................................................................................................................M-27
15.2.1 Operation condition.....................................................................................................................................................M-27
15.2.2 Timing chart................................................................................................................................................................M-28
15.3 Timing chart of the sub tray mode .......................................................................................................................................M-28
15.3.1 Operation condition.....................................................................................................................................................M-28
15.3.2 Timing chart................................................................................................................................................................M-29
15.4 Timing chart of the coupling mode .......................................................................................................................................M-29
15.4.1 Operation condition.....................................................................................................................................................M-29
15.4.2 Timing chart................................................................................................................................................................M-30
16. LS-506....................................................................................................................................................................M-31
16.1 Timing chart of the straight mode ........................................................................................................................................M-31
16.1.1 Operation condition.....................................................................................................................................................M-31
16.1.2 Timing chart................................................................................................................................................................M-31
16.2 Timing chart of the shift mode ..............................................................................................................................................M-31
16.2.1 Operation condition.....................................................................................................................................................M-31
16.2.2 Timing chart................................................................................................................................................................M-32
16.3 Timing chart of the sub tray mode .......................................................................................................................................M-32
16.3.1 Operation condition.....................................................................................................................................................M-32
16.3.2 Timing chart................................................................................................................................................................M-33
16.4 Timing chart of the coupling mode .......................................................................................................................................M-33
16.4.1 Operation condition.....................................................................................................................................................M-33
16.4.2 Timing chart................................................................................................................................................................M-34
17. FD-503 ...................................................................................................................................................................M-35
17.1 Timing chart of the letter fold-in mode .................................................................................................................................M-35
17.1.1 Operation condition.....................................................................................................................................................M-35
17.1.2 Timing chart................................................................................................................................................................M-35
17.2 Timing chart of the letter fold-out mode ...............................................................................................................................M-35
17.2.1 Operation condition.....................................................................................................................................................M-35
17.2.2 Timing chart................................................................................................................................................................M-36
17.3 Timing chart of the double parallel mode .............................................................................................................................M-36
17.3.1 Operation condition.....................................................................................................................................................M-36
17.3.2 Timing chart................................................................................................................................................................M-37
17.4 Timing chart of the half-folding mode ...................................................................................................................................M-37
17.4.1 Operation condition.....................................................................................................................................................M-37
17.4.2 Timing chart................................................................................................................................................................M-38
17.5 Timing chart of the gate fold mode ......................................................................................................................................M-38
17.5.1 Operation condition.....................................................................................................................................................M-38
17.5.2 Timing chart................................................................................................................................................................M-39
17.6 Timing chart of the Z-fold mode ...........................................................................................................................................M-39
17.6.1 Operation condition.....................................................................................................................................................M-39
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17.6.2 Timing chart................................................................................................................................................................M-40
17.7 Timing chart of the PI cover paper insertion mode ..............................................................................................................M-40
17.7.1 Operation condition.....................................................................................................................................................M-40
17.7.2 Timing chart................................................................................................................................................................M-41
17.8 Timing chart of the punch mode ..........................................................................................................................................M-41
17.8.1 Operation condition.....................................................................................................................................................M-41
17.8.2 Timing chart................................................................................................................................................................M-42
18. SD-506 ...................................................................................................................................................................M-43
18.1 Timing chart of the straight mode ........................................................................................................................................M-43
18.1.1 Operation condition.....................................................................................................................................................M-43
18.1.2 Timing chart................................................................................................................................................................M-43
18.2 Timing chart of the sub tray mode .......................................................................................................................................M-43
18.2.1 Operation condition.....................................................................................................................................................M-43
18.2.2 Timing chart................................................................................................................................................................M-44
18.3 Timing chart of the overlap tri-folding mode .........................................................................................................................M-44
18.3.1 Operation condition.....................................................................................................................................................M-44
18.3.2 Timing chart................................................................................................................................................................M-45
18.4 Timing chart of the saddle stitching (trimmer) mode ............................................................................................................M-46
18.4.1 Operation condition.....................................................................................................................................................M-46
18.4.2 Timing chart................................................................................................................................................................M-47
19. SD-513....................................................................................................................................................................M-49
19.1 Timing chart of the straight mode.........................................................................................................................................M-49
19.1.1 Operation condition.....................................................................................................................................................M-49
19.1.2 Timing chart................................................................................................................................................................M-49
19.2 Timing chart of the sub tray mode........................................................................................................................................M-49
19.2.1 Operation condition.....................................................................................................................................................M-49
19.2.2 Timing chart................................................................................................................................................................M-49
19.3 Timing chart of the overlap tri-folding mode..........................................................................................................................M-49
19.3.1 Operation condition.....................................................................................................................................................M-49
19.3.2 Timing chart................................................................................................................................................................M-50
19.4 Timing chart of the multi half-folding mode...........................................................................................................................M-50
19.4.1 Operation condition.....................................................................................................................................................M-50
19.4.2 Timing chart................................................................................................................................................................M-51
19.5 Time chart of the saddle stitching mode...............................................................................................................................M-52
19.5.1 Operation condition.....................................................................................................................................................M-52
19.5.2 Timing chart................................................................................................................................................................M-53
19.6 Time chart of the square-fold mode......................................................................................................................................M-54
19.6.1 Operation condition.....................................................................................................................................................M-54
19.6.2 Timing chart................................................................................................................................................................M-55
19.7 Time chart of the crease and slit mode.................................................................................................................................M-55
19.7.1 Operation condition.....................................................................................................................................................M-55
19.7.2 Timing chart................................................................................................................................................................M-56
20. PB-503 ...................................................................................................................................................................M-57
20.1 Timing chart of the sub tray paper exit mode .......................................................................................................................M-57
20.1.1 Operation condition.....................................................................................................................................................M-57
20.1.2 Timing chart................................................................................................................................................................M-57
20.2 Timing chart of the perfect binding mode (PB cover paper supply) .....................................................................................M-57
20.2.1 Operation condition.....................................................................................................................................................M-57
20.2.2 Timing chart................................................................................................................................................................M-58
20.3 Timing chart of the perfect binding mode (Main body cover paper supply) .........................................................................M-58
20.3.1 Operation condition.....................................................................................................................................................M-58
20.3.2 Timing chart................................................................................................................................................................M-59
20.4 Timing chart of the relay conveyance mode ........................................................................................................................M-59
20.4.1 Operation condition.....................................................................................................................................................M-59
20.4.2 Timing chart................................................................................................................................................................M-60
N WIRING DIAGRAM........................................................................................................................N-1
1. bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L.....................................................................................N-1
1.1 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (1/4)...........................................................................................N-1
1.2 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (2/4)...........................................................................................N-2
1.3 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (3/4)...........................................................................................N-3
1.4 bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L (4/4)...........................................................................................N-4
2. DF-626........................................................................................................................................................................N-5
3. PF-602m.....................................................................................................................................................................N-6
4. PF-707........................................................................................................................................................................N-7
4.1 PF-707 (1/2)..............................................................................................................................................................................N-7
4.2 PF-707 (2/2)..............................................................................................................................................................................N-8
5. LU-202........................................................................................................................................................................N-9
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6. EF-103......................................................................................................................................................................N-10
7. RU-516......................................................................................................................................................................N-11
8. RU-517......................................................................................................................................................................N-12
9. RU-509......................................................................................................................................................................N-13
10. RU-510....................................................................................................................................................................N-14
11. FS-531....................................................................................................................................................................N-15
12. FS-612....................................................................................................................................................................N-16
13. PK-512/513.............................................................................................................................................................N-17
14. PI-502......................................................................................................................................................................N-18
15. FS-532....................................................................................................................................................................N-19
16. SD-510....................................................................................................................................................................N-20
17. PK-522....................................................................................................................................................................N-21
18. LS-505.....................................................................................................................................................................N-22
19. LS-506.....................................................................................................................................................................N-23
20. FD-503....................................................................................................................................................................N-24
21. SD-506....................................................................................................................................................................N-25
22. SD-513....................................................................................................................................................................N-26
22.1 SD-513 (1/2)..........................................................................................................................................................................N-26
22.2 SD-513 (2/2)..........................................................................................................................................................................N-27
23. CR-101....................................................................................................................................................................N-28
24. TU-503....................................................................................................................................................................N-29
25. FD-504....................................................................................................................................................................N-30
26. PB-503....................................................................................................................................................................N-31
27. GP-501....................................................................................................................................................................N-32
28. GP-502....................................................................................................................................................................N-33
O THEORY OF OPERATION bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L............O-1
1. OUTLINE....................................................................................................................................................................O-1
1.1 Unit configuration......................................................................................................................................................................O-1
1.2 Paper path.................................................................................................................................................................................O-1
2. INTERFACE SECTION...............................................................................................................................................O-2
2.1 Configuration.............................................................................................................................................................................O-2
2.1.1 Main body right side........................................................................................................................................................O-2
2.1.2 Main body left side..........................................................................................................................................................O-2
2.1.3 Main body upper side......................................................................................................................................................O-3
3. SCANNER SECTION.................................................................................................................................................O-4
3.1 Configuration.............................................................................................................................................................................O-4
3.2 Drive..........................................................................................................................................................................................O-4
3.3 Operation..................................................................................................................................................................................O-5
3.3.1 The control when the sub power is activated..................................................................................................................O-5
3.3.2 Control when the start button is enabled........................................................................................................................O-5
3.3.3 Original reading area......................................................................................................................................................O-7
3.3.4 Original size detection control.........................................................................................................................................O-7
3.3.5 ACS processing..............................................................................................................................................................O-8
3.3.6 Line detection control......................................................................................................................................................O-8
3.3.7 The dust removal control................................................................................................................................................O-9
3.3.8 Image processing............................................................................................................................................................O-9
4. WRITING SECTION.................................................................................................................................................O-10
4.1 Configuration...........................................................................................................................................................................O-10
4.2 Operation................................................................................................................................................................................O-11
4.2.1 Exposure path...............................................................................................................................................................O-11
4.2.2 Writing control...............................................................................................................................................................O-11
4.2.3 Writing area...................................................................................................................................................................O-12
4.2.4 Color registration control...............................................................................................................................................O-12
4.2.5 Front and back sides skew correction in the main scan direction.................................................................................O-15
4.2.6 Back side magnification adjustment in sub scan direction............................................................................................O-15
4.2.7 Image stabilization control............................................................................................................................................O-15
5. PHOTO CONDUCTOR SECTION............................................................................................................................O-16
5.1 Configuration...........................................................................................................................................................................O-16
5.2 Drive........................................................................................................................................................................................O-17
5.3 Operation................................................................................................................................................................................O-17
5.3.1 Erase lamp (EL) control................................................................................................................................................O-17
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5.3.2 Image stabilization control............................................................................................................................................O-17
6. CHARGING SECTION..............................................................................................................................................O-18
6.1 Configuration...........................................................................................................................................................................O-18
6.2 Operation................................................................................................................................................................................O-18
6.2.1 Charging control............................................................................................................................................................O-18
6.2.2 Image stabilization control............................................................................................................................................O-18
7. DEVELOPING SECTION..........................................................................................................................................O-19
7.1 Configuration...........................................................................................................................................................................O-19
7.2 Drive........................................................................................................................................................................................O-19
7.3 Operation................................................................................................................................................................................O-20
7.3.1 Developer conveyance.................................................................................................................................................O-20
7.3.2 Developing bias............................................................................................................................................................O-20
7.3.3 Developing suction control............................................................................................................................................O-20
7.3.4 Developing cooling control............................................................................................................................................O-22
7.3.5 Auto refining developing system...................................................................................................................................O-23
7.3.6 Image stabilization control............................................................................................................................................O-24
8. TONER SUPPLY SECTION.....................................................................................................................................O-25
8.1 Configuration...........................................................................................................................................................................O-25
8.2 Drive........................................................................................................................................................................................O-26
8.2.1 Toner bottle drive..........................................................................................................................................................O-26
8.2.2 Toner supply drive........................................................................................................................................................O-26
8.3 Operation................................................................................................................................................................................O-27
8.3.1 Toner conveyance device.............................................................................................................................................O-27
8.3.2 Toner supply control to the toner hopper......................................................................................................................O-28
8.3.3 Toner supply control to the developing unit..................................................................................................................O-28
8.3.4 Remaining toner amount detection control...................................................................................................................O-28
8.3.5 Stop control of printing without toner............................................................................................................................O-28
9. INTERMEDIATE TRANSFER SECTION..................................................................................................................O-29
9.1 Configuration...........................................................................................................................................................................O-29
9.2 Drive........................................................................................................................................................................................O-30
9.2.1 Transfer belt conveyance pressure drive......................................................................................................................O-30
9.2.2 2nd transfer pressure release mechanism....................................................................................................................O-31
9.3 Operation................................................................................................................................................................................O-31
9.3.1 Transfer belt conveyance, 1st transfer roller pressure and release mechanism..........................................................O-31
9.3.2 1st transfer control........................................................................................................................................................O-32
9.3.3 2nd transfer mechanism...............................................................................................................................................O-32
9.3.4 2nd transfer control.......................................................................................................................................................O-33
9.3.5 Separation claw control.................................................................................................................................................O-34
9.3.6 Image correction unit shutter mechanism.....................................................................................................................O-35
9.3.7 Blade setting mode control...........................................................................................................................................O-36
9.3.8 Belt filming prevention control.......................................................................................................................................O-36
9.3.9 Image stabilization control............................................................................................................................................O-36
10. TONER COLLECTION SECTION..........................................................................................................................O-37
10.1 Configuration.........................................................................................................................................................................O-37
10.2 Drive......................................................................................................................................................................................O-38
10.3 Operation..............................................................................................................................................................................O-38
10.3.1 Toner collection control...............................................................................................................................................O-38
10.3.2 Waste toner box detection control..............................................................................................................................O-38
10.3.3 Waste toner box full detection control.........................................................................................................................O-39
11. PAPER FEED SECTION........................................................................................................................................O-40
11.1 Configuration.........................................................................................................................................................................O-40
11.2 Drive......................................................................................................................................................................................O-41
11.2.1 Paper feed drive..........................................................................................................................................................O-41
11.2.2 Tray up down drive.....................................................................................................................................................O-42
11.3 Operation..............................................................................................................................................................................O-42
11.3.1 Up down control..........................................................................................................................................................O-42
11.3.2 Paper size detection control........................................................................................................................................O-43
11.3.3 Paper feed control.......................................................................................................................................................O-45
11.3.4 Remaining paper detection control.............................................................................................................................O-46
11.3.5 Dehumidification heater control (HT-511 option)........................................................................................................O-48
12. VERTICAL CONVEYANCE SECTION...................................................................................................................O-50
12.1 Configuration.........................................................................................................................................................................O-50
12.2 Drive......................................................................................................................................................................................O-50
12.3 Operation..............................................................................................................................................................................O-50
12.3.1 Vertical conveyance control........................................................................................................................................O-50
13. REGISTRATION SECTION....................................................................................................................................O-52
13.1 Configuration.........................................................................................................................................................................O-52
13.2 Drive......................................................................................................................................................................................O-53
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13.2.1 Registration roller drive, registration roller swing drive...............................................................................................O-53
13.2.2 Registration roller pressure release drive...................................................................................................................O-53
13.2.3 Loop roller drive..........................................................................................................................................................O-54
13.2.4 Loop roller pressure release drive..............................................................................................................................O-54
13.3 Operation..............................................................................................................................................................................O-54
13.3.1 Loop control................................................................................................................................................................O-54
13.3.2 Loop roller pressure release control...........................................................................................................................O-55
13.3.3 Registration roller pressure release control................................................................................................................O-56
13.3.4 Centering adjustment control......................................................................................................................................O-56
13.3.5 Registration operation.................................................................................................................................................O-57
13.3.6 Paper leading edge timing adjustment control............................................................................................................O-58
13.3.7 Registration speed control..........................................................................................................................................O-59
14. FUSING SECTION.................................................................................................................................................O-60
14.1 Configuration.........................................................................................................................................................................O-60
14.2 Drive......................................................................................................................................................................................O-61
14.2.1 Fusing roller drive.......................................................................................................................................................O-61
14.2.2 Fusing pressure release drive.....................................................................................................................................O-62
14.2.3 Fusing swing drive......................................................................................................................................................O-63
14.3 Operation..............................................................................................................................................................................O-63
14.3.1 Fusing roller drive control............................................................................................................................................O-63
14.3.2 Pressure release control.............................................................................................................................................O-65
14.3.3 Fusing temperature control.........................................................................................................................................O-65
14.3.4 Malfunction protection.................................................................................................................................................O-67
14.3.5 Fusing roller/Lw cooling control..................................................................................................................................O-68
14.3.6 Fusing recovery control...............................................................................................................................................O-68
14.3.7 Fusing air separation control.......................................................................................................................................O-68
14.3.8 Fusing swing control...................................................................................................................................................O-69
15. DUPLEX SECTION.................................................................................................................................................O-71
15.1 Configuration.........................................................................................................................................................................O-71
15.2 Drive......................................................................................................................................................................................O-71
15.2.1 Intermediate conveyance, ADU conveyance drive.....................................................................................................O-71
15.2.2 ADU reverse roller drive..............................................................................................................................................O-72
15.2.3 Intermediate conveyance roller pressure and release drive.......................................................................................O-72
15.2.4 ADU roller pressure and release drive........................................................................................................................O-73
15.3 Operation..............................................................................................................................................................................O-73
15.3.1 Intermediate conveyance roller pressure and release mechanism.............................................................................O-73
15.3.2 ADU roller pressure and release drive........................................................................................................................O-74
15.3.3 Paper reverse control..................................................................................................................................................O-75
15.3.4 ADU conveyance control............................................................................................................................................O-77
16. REVERSE AND EXIT SECTION............................................................................................................................O-79
16.1 Configuration.........................................................................................................................................................................O-79
16.2 Drive......................................................................................................................................................................................O-80
16.2.1 Reverse and exit conveyance drive 1.........................................................................................................................O-80
16.2.2 Reverse and exit conveyance drive 2.........................................................................................................................O-81
16.2.3 Paper exit drive...........................................................................................................................................................O-81
16.3 Operation..............................................................................................................................................................................O-82
16.3.1 Conveyance control....................................................................................................................................................O-82
16.3.2 Reverse and exit timing control...................................................................................................................................O-83
16.3.3 Paper exit de-curler roller pressure control.................................................................................................................O-84
16.3.4 Reverse de-curler roller pressure control....................................................................................................................O-84
17. IMAGE STABILIZATION CONTROL......................................................................................................................O-86
17.1 Outline...................................................................................................................................................................................O-86
17.2 Long correction control..........................................................................................................................................................O-86
17.2.1 Outline.........................................................................................................................................................................O-86
17.2.2 Automatic long correction control................................................................................................................................O-86
17.2.3 Manual long correction control....................................................................................................................................O-87
17.2.4 Operation flow of the long correction control..............................................................................................................O-88
17.2.5 Long correction control and color density control (periodical adjustment) with RU-509.............................................O-89
17.3 Stabilization control between images....................................................................................................................................O-90
17.3.1 Outline.........................................................................................................................................................................O-90
17.3.2 Dot diameter correction between images...................................................................................................................O-90
17.4 Middle correction control.......................................................................................................................................................O-91
17.4.1 Outline.........................................................................................................................................................................O-91
17.4.2 Automatic middle correction control............................................................................................................................O-91
17.4.3 Middle correction for the measurement (only when RU-509 is installed)....................................................................O-91
17.4.4 Operation flow of the middle correction control...........................................................................................................O-92
17.5 Other image stabilization controls.........................................................................................................................................O-92
17.5.1 Color registration correction control............................................................................................................................O-92
18. IMAGE PROCESSING SECTION..........................................................................................................................O-94
lvi
18.1 Image processing in the scanner section..............................................................................................................................O-94
18.1.1 Image processing flow in the scanner section............................................................................................................O-94
18.1.2 Photoelectric conversion.............................................................................................................................................O-94
18.1.3 A/D conversion............................................................................................................................................................O-94
18.1.4 Shading correction......................................................................................................................................................O-94
18.1.5 RGB gap correction....................................................................................................................................................O-94
18.1.6 Chroma aberration correction.....................................................................................................................................O-94
18.1.7 Color space conversion..............................................................................................................................................O-95
18.1.8 Magnification processing in the main scan direction...................................................................................................O-95
18.1.9 Color conversion, character edge regeneration, color balance adjustment................................................................O-95
18.1.10 Area discrimination...................................................................................................................................................O-95
18.1.11 Image distinction.......................................................................................................................................................O-95
18.1.12 AE control.................................................................................................................................................................O-95
18.1.13 Reduction processing in the main and sub scan direction........................................................................................O-95
18.2 Image processing in the write section...................................................................................................................................O-95
18.2.1 Image processing flow in the write section.................................................................................................................O-95
18.2.2 DRAM (Local), DRAM (System), HDD........................................................................................................................O-96
18.2.3 Color conversion, ACS process..................................................................................................................................O-96
18.2.4 Image compressing (Scanner)....................................................................................................................................O-97
18.2.5 Image expansion (Scanner)........................................................................................................................................O-97
18.2.6 Magnification processing in the sub scan direction.....................................................................................................O-97
18.2.7 Cell average (Scanner)...............................................................................................................................................O-97
18.2.8 Image compressing (IC-602)......................................................................................................................................O-97
18.2.9 Image enlargement (IC-602, IC-308, IC-415).............................................................................................................O-97
18.2.10 Skeletonization/Outline letter emphasis....................................................................................................................O-97
18.2.11 Outline emphasis......................................................................................................................................................O-97
18.2.12 Smoothing.................................................................................................................................................................O-97
18.2.13 Toner amount save...................................................................................................................................................O-97
18.2.14 Color sensor correction.............................................................................................................................................O-97
18.2.15 IC-602 calibration correction (Standard)...................................................................................................................O-97
18.2.16 Density balance........................................................................................................................................................O-97
18.2.17 Gradation correction gamma....................................................................................................................................O-97
18.2.18 G7 calibration correction...........................................................................................................................................O-97
18.2.19 Screen processing, Error diffusion operation............................................................................................................O-97
18.2.20 Delay control between drums...................................................................................................................................O-98
18.2.21 PWM gamma............................................................................................................................................................O-98
18.2.22 PWM conversion.......................................................................................................................................................O-98
18.2.23 Writing unit/Y, writing unit/M, writing unit/C, writing unit/K........................................................................................O-98
19. POWER SOURCE SECTION.................................................................................................................................O-99
19.1 Operating parts with the connection of the power cord.........................................................................................................O-99
19.1.1 Configuration...............................................................................................................................................................O-99
19.1.2 Operation....................................................................................................................................................................O-99
19.2 Operating parts when the main power switch (SW1) becomes active..................................................................................O-99
19.2.1 Configuration...............................................................................................................................................................O-99
19.2.2 Operation....................................................................................................................................................................O-99
19.3 Operating parts when the sub power switch (SW2) becomes active..................................................................................O-100
19.3.1 Configuration.............................................................................................................................................................O-100
19.3.2 Operation..................................................................................................................................................................O-100
19.4 Power cord..........................................................................................................................................................................O-101
19.4.1 Configuration.............................................................................................................................................................O-101
19.5 Operating parts when the dehumidification heater switch (SW5) becomes active.............................................................O-101
19.5.1 Configuration.............................................................................................................................................................O-101
19.5.2 Operation..................................................................................................................................................................O-101
20. FAN SECTION......................................................................................................................................................O-102
20.1 Configuration.......................................................................................................................................................................O-102
20.2 Operation............................................................................................................................................................................O-103
20.2.1 Image processing cooling fan (FM1) control.............................................................................................................O-103
20.2.2 Power supply cooling fan/1 (FM2) control.................................................................................................................O-103
20.2.3 Power supply cooling fans/2 (FM3), power supply cooling fans/3 (FM4), power supply cooling fans/4 (FM5) control.....
O-103
20.2.4 Drum motor cooling fan/1 (FM6), drum motor cooling fan/2 (FM7) control...............................................................O-103
20.2.5 Fusing exhaust fan (FM8) control.............................................................................................................................O-103
20.2.6 Fusing belt exhaust fan (FM9) control......................................................................................................................O-104
20.2.7 Fusing separation fan/1 (FM10), fusing separation fan/2 (FM11), fusing separation fan/3 (FM12) control..............O-104
20.2.8 Fusing intake fan (FM13) control..............................................................................................................................O-104
20.2.9 Exhaust fan/Rr (FM14) abnormality..........................................................................................................................O-104
20.2.10 Exhaust fan/Fr (FM15) control................................................................................................................................O-104
20.2.11 Transfer belt fan (FM17) control.............................................................................................................................O-104
20.2.12 PH cooling fan (FM18) control................................................................................................................................O-105
20.2.13 Tacking fan/1 (FM19), Tacking fan/2 (FM20), Tacking fan/3 (FM21) control..........................................................O-105
lvii
20.2.14 Cyclone exhaust fan (FM22) control.......................................................................................................................O-105
20.2.15 Paper exit cooling fan/1 (FM23), paper exit cooling fan/2 (FM25) control..............................................................O-105
20.2.16 ADU exhaust fan (FM24) control............................................................................................................................O-106
20.2.17 Developing fan/1 (FM26), Developing fan/2 (FM27) and Developing fan/3 (FM28) control...................................O-106
20.2.18 ADU cooling fan (FM29) control..............................................................................................................................O-106
20.2.19 ADU reverse motor fan (FM30) control...................................................................................................................O-106
20.2.20 Fusing roller cooling fans/1 (FM33) and Fusing roller cooling fans/2 (FM34) control.............................................O-106
21. COUNTER SECTION...........................................................................................................................................O-107
21.1 Configuration.......................................................................................................................................................................O-107
21.2 Operation............................................................................................................................................................................O-107
22. ACS CONTROL....................................................................................................................................................O-108
22.1 Switching from color mode to black and white mode..........................................................................................................O-108
22.1.1 Outline.......................................................................................................................................................................O-108
22.1.2 Sequence of switching from color mode to black and white mode...........................................................................O-108
22.1.3 Sequence of switching from black and white mode to color mode...........................................................................O-108
22.1.4 Timing of switching from color mode to black and white mode.................................................................................O-108
22.2 Count at ACS......................................................................................................................................................................O-108
22.2.1 Black and white mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C released).............................O-108
22.2.2 Color mode (1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C, 1st transfer roller/K pressed)..............O-108
23. IC-602/HDD/UPGRADE KIT (UK).........................................................................................................................O-109
23.1 Configuration.......................................................................................................................................................................O-109
23.2 Operation............................................................................................................................................................................O-109
23.2.1 Components of IC-602A (Option for C1070, C1060, C1060L).................................................................................O-109
23.2.2 Components of IC-602B (Option for C1070P, C71hc)..............................................................................................O-109
23.2.3 HDD section components.........................................................................................................................................O-109
23.2.4 Components of UK-104............................................................................................................................................O-110
23.2.5 Components of UK-207............................................................................................................................................O-110
24. AUTHENTICATION DEVICE................................................................................................................................O-111
24.1 Authentication unit (IC card type: AU-201/AU-201S)..........................................................................................................O-111
lviii
5. OTHERS.................................................................................................................................................................PA-18
5.1 Open and close detection section.........................................................................................................................................PA-18
5.1.1 DF angle open and close detection mechanism.........................................................................................................PA-18
5.1.2 DF open and close detection mechanism...................................................................................................................PA-18
5.2 Machine internal cooling mechanism....................................................................................................................................PA-18
lix
3.3.2 Paper feed belt control................................................................................................................................................PC-13
4. VERTICAL CONVEYANCE SECTION...................................................................................................................PC-15
4.1 Configuration ........................................................................................................................................................................PC-15
4.2 Drive .....................................................................................................................................................................................PC-15
4.3 Operation .............................................................................................................................................................................PC-16
4.3.1 Vertical conveyance control .......................................................................................................................................PC-16
5. HORIZONTAL CONVEYANCE SECTION ............................................................................................................PC-17
5.1 Configuration.........................................................................................................................................................................PC-17
5.2 Drive......................................................................................................................................................................................PC-17
5.2.1 Horizontal conveyance drive.......................................................................................................................................PC-17
5.2.2 Horizontal conveyance roller pressure release drive..................................................................................................PC-18
5.3 Operation .............................................................................................................................................................................PC-18
5.3.1 Pre-registration control ..............................................................................................................................................PC-18
5.3.2 Horizontal conveyance control ...................................................................................................................................PC-18
5.3.3 Horizontal conveyance roller pressure release control...............................................................................................PC-18
5.3.4 Multi-feed detection control ........................................................................................................................................PC-19
6. OTHERS ................................................................................................................................................................PC-20
6.1 Internal heater control ..........................................................................................................................................................PC-20
6.2 Main body assist mechanism ...............................................................................................................................................PC-20
6.2.1 Machine internal cooling mechanism .........................................................................................................................PC-20
7. HT-506 (Option) .....................................................................................................................................................PC-21
7.1 Configuration ........................................................................................................................................................................PC-21
7.2 Operation .............................................................................................................................................................................PC-21
7.2.1 Dehumidifier fan heater control...................................................................................................................................PC-21
lx
PF THEORY OF OPERATION OT-502...........................................................................................PF-1
1. Outline.......................................................................................................................................................................PF-1
1.1 Unit configuration....................................................................................................................................................................PF-1
1.2 Paper path...............................................................................................................................................................................PF-1
2. Conveyance section..................................................................................................................................................PF-2
2.1 Configuration...........................................................................................................................................................................PF-2
2.2 Drive........................................................................................................................................................................................PF-2
2.3 Operation.................................................................................................................................................................................PF-2
2.3.1 Conveyance control......................................................................................................................................................PF-2
2.3.2 Paper exit full detection control.....................................................................................................................................PF-2
lxi
PJ THEORY OF OPERATION MK-740...........................................................................................PJ-1
1. Outline.......................................................................................................................................................................PJ-1
1.1 Unit configuration.....................................................................................................................................................................PJ-1
1.2 Paper path...............................................................................................................................................................................PJ-1
1.2.1 Paper path of Main Body + MB-506 + OT-502 + MK-740.............................................................................................PJ-1
1.2.2 Paper path of Main Body + MB-531 + FS-531/612 + MK-740.......................................................................................PJ-2
lxii
1.2.2 Reverse exit conveyance..............................................................................................................................................PL-2
2. CONVEYANCE SECTION........................................................................................................................................PL-3
2.1 Configuration...........................................................................................................................................................................PL-3
2.2 Drive........................................................................................................................................................................................PL-3
2.2.1 Conveyance drive..........................................................................................................................................................PL-3
2.2.2 Straight gate drive.........................................................................................................................................................PL-4
2.3 Operation.................................................................................................................................................................................PL-4
2.3.1 Conveyance path switching control...............................................................................................................................PL-4
2.3.2 Paper feed mechanism.................................................................................................................................................PL-5
2.3.3 Line speed switch control..............................................................................................................................................PL-5
2.3.4 Conveyance control.......................................................................................................................................................PL-5
3. STACKER SECTION................................................................................................................................................PL-9
3.1 Configuration...........................................................................................................................................................................PL-9
3.2 Drive........................................................................................................................................................................................PL-9
3.2.1 Assist guide drive..........................................................................................................................................................PL-9
3.2.2 CD alignment drive......................................................................................................................................................PL-10
3.2.3 FD alignment drive......................................................................................................................................................PL-10
3.3 Operation...............................................................................................................................................................................PL-10
3.3.1 Conveyance path switching control.............................................................................................................................PL-10
3.3.2 Horizontal alignment control........................................................................................................................................PL-11
3.3.3 Vertical alignment control............................................................................................................................................PL-12
3.3.4 Reverse exit control.....................................................................................................................................................PL-14
3.3.5 Stack assist fan control...............................................................................................................................................PL-17
lxiii
1.2.2 Sub tray mode .............................................................................................................................................................PN-2
1.2.3 Staple mode .................................................................................................................................................................PN-3
1.2.4 Center folding/saddle stitching mode ...........................................................................................................................PN-3
1.2.5 Tri-folding mode ...........................................................................................................................................................PN-4
2. CONVEYANCE SECTION .......................................................................................................................................PN-5
2.1 Configuration ..........................................................................................................................................................................PN-5
2.2 Drive .......................................................................................................................................................................................PN-6
2.3 Operation ...............................................................................................................................................................................PN-6
2.3.1 Punch registration control (Only when PK is installed) ................................................................................................PN-6
2.3.2 FS conveyance control ................................................................................................................................................PN-7
2.3.3 Gate drive control ........................................................................................................................................................PN-7
2.3.4 Bypass gate control .....................................................................................................................................................PN-8
2.3.5 Shift control ..................................................................................................................................................................PN-9
2.3.6 Paper exit roller control ..............................................................................................................................................PN-10
2.3.7 Paper exit opening solenoid control ...........................................................................................................................PN-10
2.3.8 Paper exit opening control .........................................................................................................................................PN-11
2.3.9 Sub tray paper exit control .........................................................................................................................................PN-12
3. MAIN TRAY SECTION ..........................................................................................................................................PN-13
3.1 Configuration ........................................................................................................................................................................PN-13
3.2 Drive .....................................................................................................................................................................................PN-13
3.3 Operation .............................................................................................................................................................................PN-14
3.3.1 Tray up down control .................................................................................................................................................PN-14
4. STACKER SECTION .............................................................................................................................................PN-16
4.1 Configuration ........................................................................................................................................................................PN-16
4.2 Drive .....................................................................................................................................................................................PN-17
4.3 Operation .............................................................................................................................................................................PN-17
4.3.1 Alignment/Up control..................................................................................................................................................PN-17
4.3.2 Alignment/Lw control..................................................................................................................................................PN-18
4.3.3 Stopper control ..........................................................................................................................................................PN-18
4.3.4 Stacker entrance conveyance control ........................................................................................................................PN-20
4.3.5 Stacker paper exit control ..........................................................................................................................................PN-22
5. STAPLER SECTION .............................................................................................................................................PN-24
5.1 Configuration ........................................................................................................................................................................PN-24
5.2 Drive .....................................................................................................................................................................................PN-24
5.3 Operation .............................................................................................................................................................................PN-25
5.3.1 Stapler movement control ..........................................................................................................................................PN-25
5.3.2 Stapler control ............................................................................................................................................................PN-26
6. HALF-FOLDING/SADDLE-STITCHING/TRI-FOLDING SECTION .......................................................................PN-28
6.1 Configuration ........................................................................................................................................................................PN-28
6.2 Drive .....................................................................................................................................................................................PN-28
6.3 Operation .............................................................................................................................................................................PN-29
6.3.1 Folding knife control ...................................................................................................................................................PN-29
6.3.2 Folding conveyance control .......................................................................................................................................PN-29
6.3.3 Tri-folding gate control ...............................................................................................................................................PN-30
lxiv
1.2.1 Automatic sheet feed (Online operation) .....................................................................................................................PP-1
1.2.2 Manual sheet feed (Offline operation) ..........................................................................................................................PP-1
2. PAPER FEED SECTION .........................................................................................................................................PP-2
2.1 Configuration ..........................................................................................................................................................................PP-2
2.2 Drive .......................................................................................................................................................................................PP-2
2.2.1 Paper feed drive ...........................................................................................................................................................PP-2
2.2.2 Tray lift drive ................................................................................................................................................................PP-3
2.3 Operation ...............................................................................................................................................................................PP-3
2.3.1 Tray lift mechanism ......................................................................................................................................................PP-3
2.3.2 Pick-up mechanism ......................................................................................................................................................PP-3
2.3.3 Separation mechanism ................................................................................................................................................PP-4
2.3.4 Registration control ......................................................................................................................................................PP-4
2.3.5 Paper size detection control .........................................................................................................................................PP-5
lxv
7.3.1 Paper exit opening control..........................................................................................................................................PQ-28
7.3.2 Gripper control............................................................................................................................................................PQ-29
7.3.3 Paper pressure control...............................................................................................................................................PQ-30
7.3.4 Main tray up/down control..........................................................................................................................................PQ-30
7.3.5 Paper exit alignment control.......................................................................................................................................PQ-32
7.3.6 Main tray shift control.................................................................................................................................................PQ-32
lxvi
3. PUNCH-HOLE SCRAPS BOX SECTION...............................................................................................................PS-12
3.1 Configuration.........................................................................................................................................................................PS-12
3.2 Drive......................................................................................................................................................................................PS-12
3.3 Operation..............................................................................................................................................................................PS-12
3.3.1 Punch scraps dropping...............................................................................................................................................PS-12
3.3.2 Punch scraps box control............................................................................................................................................PS-12
lxvii
4. CONVEYANCE SECTION .......................................................................................................................................PV-7
4.1 Configuration...........................................................................................................................................................................PV-7
4.2 Drive .......................................................................................................................................................................................PV-8
4.2.1 Entrance conveyance drive ..........................................................................................................................................PV-8
4.2.2 Stacker tray conveyance drive (M3 reverse)................................................................................................................PV-8
4.2.3 Sub tray conveyance drive (M3 forward) .....................................................................................................................PV-9
4.2.4 Coupling conveyance/grip belt/paper press arm drive .................................................................................................PV-9
4.2.5 Stacker tray up down drive ........................................................................................................................................PV-10
4.2.6 Shift unit/alignment plate drive ...................................................................................................................................PV-10
4.2.7 Rear stopper/job partition plate drive .........................................................................................................................PV-11
4.2.8 Front stopper/paper press arm drive ..........................................................................................................................PV-11
4.3 Operation .............................................................................................................................................................................PV-11
4.3.1 Stacker tray conveyance.............................................................................................................................................PV-11
4.3.2 Coupling conveyance .................................................................................................................................................PV-16
4.3.3 Sub tray conveyance .................................................................................................................................................PV-16
lxviii
6.3.2 Line speed switching .................................................................................................................................................PW-32
7. PI SECTION ..........................................................................................................................................................PW-33
7.1 Configuration .......................................................................................................................................................................PW-33
7.2 Drive ....................................................................................................................................................................................PW-33
7.2.1 Tray lift drive .............................................................................................................................................................PW-33
7.2.2 Paper feed drive ........................................................................................................................................................PW-34
7.2.3 Pick-up drive .............................................................................................................................................................PW-34
7.3 Operation ............................................................................................................................................................................PW-34
7.3.1 Size detection control ................................................................................................................................................PW-34
7.3.2 Up down control.........................................................................................................................................................PW-35
7.3.3 Pick-up mechanism ...................................................................................................................................................PW-36
7.3.4 Separation mechanism .............................................................................................................................................PW-36
7.3.5 Multi feed detection control .......................................................................................................................................PW-37
7.3.6 Paper empty detection control ..................................................................................................................................PW-37
lxix
5.3 Operation .............................................................................................................................................................................PX-29
5.3.1 Saddle stitching alignment control .............................................................................................................................PX-29
5.3.2 Stapler/clincher movement control .............................................................................................................................PX-30
5.3.3 Saddle stitching hold control ......................................................................................................................................PX-31
5.3.4 Clincher up down control ...........................................................................................................................................PX-32
5.3.5 Stapler control ............................................................................................................................................................PX-34
5.3.6 Bundle arm control .....................................................................................................................................................PX-35
5.3.7 Bundle arm assist control ...........................................................................................................................................PX-38
5.3.8 Bundle clip control ......................................................................................................................................................PX-39
6. BUNDLE PROCESSING SECTION ......................................................................................................................PX-43
6.1 Configuration ........................................................................................................................................................................PX-43
6.2 Drive .....................................................................................................................................................................................PX-43
6.2.1 Bundle press stage lift drive .......................................................................................................................................PX-43
6.2.2 Bundle press movement drive ...................................................................................................................................PX-44
6.2.3 Bundle registration drive ............................................................................................................................................PX-44
6.2.4 Bundle press drive .....................................................................................................................................................PX-45
6.2.5 Bundle exit drive ........................................................................................................................................................PX-45
6.3 Operation .............................................................................................................................................................................PX-46
6.3.1 Bundle press stage up down control ..........................................................................................................................PX-46
6.3.2 Bundle press movement control ................................................................................................................................PX-48
6.3.3 Bundle press control ..................................................................................................................................................PX-49
6.3.4 Bundle registration control .........................................................................................................................................PX-51
6.3.5 Bundle exit control .....................................................................................................................................................PX-52
7. TRIMMER SECTION .............................................................................................................................................PX-57
7.1 Configuration ........................................................................................................................................................................PX-57
7.2 Drive .....................................................................................................................................................................................PX-57
7.2.1 Trimmer press drive ...................................................................................................................................................PX-57
7.2.2 Trimmer blade drive ...................................................................................................................................................PX-57
7.2.3 Trimmer board drive ...................................................................................................................................................PX-59
7.2.4 Paddle drive ...............................................................................................................................................................PX-59
7.3 Operation .............................................................................................................................................................................PX-59
7.3.1 Trimmer press control ................................................................................................................................................PX-59
7.3.2 Trimmer blade control ................................................................................................................................................PX-61
7.3.3 Trimmer board control ................................................................................................................................................PX-63
7.3.4 Trimmer paddle control ..............................................................................................................................................PX-63
lxx
4.2.1 Horizontal conveyance drive/1....................................................................................................................................PY-24
4.2.2 Sub tray gate drive......................................................................................................................................................PY-24
4.2.3 Horizontal conveyance drive/2....................................................................................................................................PY-25
4.2.4 Horizontal conveyance pressure release drive/1........................................................................................................PY-25
4.2.5 Horizontal conveyance pressure release drive/2........................................................................................................PY-26
4.2.6 1st folding stopper drive..............................................................................................................................................PY-26
4.2.7 1st folding FD alignment drive....................................................................................................................................PY-27
4.2.8 Folding roller drive, tri-folding conveyance drive.........................................................................................................PY-27
4.2.9 1st folding knife drive..................................................................................................................................................PY-28
4.2.10 2nd folding knife drive...............................................................................................................................................PY-29
4.2.11 Folding roller guide drive...........................................................................................................................................PY-29
4.2.12 Half-folding conveyance drive...................................................................................................................................PY-30
4.3 Operation..............................................................................................................................................................................PY-30
4.3.1 Conveyance path switching control............................................................................................................................PY-30
4.3.2 Horizontal conveyance control....................................................................................................................................PY-31
4.3.3 Horizontal conveyance pressure release control........................................................................................................PY-32
4.3.4 Vertical alignment control............................................................................................................................................PY-35
4.3.5 1st Fold knife control...................................................................................................................................................PY-36
4.3.6 Folding control............................................................................................................................................................PY-38
4.3.7 2nd Folding knife control.............................................................................................................................................PY-40
4.3.8 Half-folding conveyance control..................................................................................................................................PY-42
5. SUB TRAY, TRI-FOLDING TRAY SECTION.........................................................................................................PY-43
5.1 Configuration.........................................................................................................................................................................PY-43
5.2 Drive......................................................................................................................................................................................PY-44
5.2.1 Sub tray, tri-folding tray paper exit drive.....................................................................................................................PY-44
5.2.2 Tri-folding paper exit gate drive..................................................................................................................................PY-44
5.3 Operation..............................................................................................................................................................................PY-44
5.3.1 Conveyance path switching control............................................................................................................................PY-44
5.3.2 Sub tray, tri-folding tray paper exit control..................................................................................................................PY-45
5.3.3 Sub tray paper, tri-folding tray paper full detection control.........................................................................................PY-46
6. SADDLE STITCHING SECTION............................................................................................................................PY-48
6.1 Configuration.........................................................................................................................................................................PY-48
6.2 Drive......................................................................................................................................................................................PY-49
6.2.1 Saddle stitching alignment drive/Rr............................................................................................................................PY-49
6.2.2 Saddle stitching alignment drive/Md...........................................................................................................................PY-49
6.2.3 Saddle stitching alignment plate release drive............................................................................................................PY-50
6.2.4 Saddle stitching alignment drive/Fr.............................................................................................................................PY-50
6.2.5 Booklet holding drive...................................................................................................................................................PY-51
6.2.6 Stapler head drive.......................................................................................................................................................PY-52
6.3 Operation..............................................................................................................................................................................PY-52
6.3.1 Saddle stitching alignment control..............................................................................................................................PY-52
6.3.2 Stapler movement control...........................................................................................................................................PY-55
6.3.3 Booklet holding control................................................................................................................................................PY-56
6.3.4 Stapler control.............................................................................................................................................................PY-57
7. BOOKLET MOVEMENT SECTION........................................................................................................................PY-59
7.1 Configuration.........................................................................................................................................................................PY-59
7.2 Drive......................................................................................................................................................................................PY-60
7.2.1 Booklet holding unit drive............................................................................................................................................PY-60
7.2.2 Booklet holding drive...................................................................................................................................................PY-61
7.2.3 Booklet set drive.........................................................................................................................................................PY-62
7.2.4 Book movement drive.................................................................................................................................................PY-63
7.3 Operation..............................................................................................................................................................................PY-63
7.3.1 Booklet holding control................................................................................................................................................PY-63
7.3.2 Booklet movement control..........................................................................................................................................PY-64
8. CLAMP SECTION...................................................................................................................................................PY-66
8.1 Configuration.........................................................................................................................................................................PY-66
8.2 Drive......................................................................................................................................................................................PY-67
8.2.1 Clamp up down drive..................................................................................................................................................PY-67
8.2.2 Clamp/Lt drive.............................................................................................................................................................PY-68
8.2.3 Clamp/Rt drive............................................................................................................................................................PY-68
8.2.4 Lifter plate drive..........................................................................................................................................................PY-69
8.2.5 Lifter plate up down drive............................................................................................................................................PY-69
8.2.6 Fore edge stopper drive..............................................................................................................................................PY-70
8.2.7 Fore edge finger drive.................................................................................................................................................PY-71
8.2.8 Trimmer booklet holding drive.....................................................................................................................................PY-72
8.3 Operation..............................................................................................................................................................................PY-72
8.3.1 Clamp control..............................................................................................................................................................PY-72
8.3.2 Lifter control................................................................................................................................................................PY-76
8.3.3 Fore edge stopper control...........................................................................................................................................PY-77
lxxi
8.3.4 Trimmer booklet holding control..................................................................................................................................PY-79
8.3.5 Front console lock control...........................................................................................................................................PY-80
9. TRIMMER SECTION..............................................................................................................................................PY-82
9.1 Configuration.........................................................................................................................................................................PY-82
9.2 Drive......................................................................................................................................................................................PY-83
9.2.1 Trimmer press drive....................................................................................................................................................PY-83
9.2.2 Trimmer brake drive....................................................................................................................................................PY-84
9.2.3 Trimmer blade drive....................................................................................................................................................PY-85
9.2.4 Trimmer board drive....................................................................................................................................................PY-86
9.2.5 Trimmer paddle drive..................................................................................................................................................PY-86
9.3 Operation..............................................................................................................................................................................PY-86
9.3.1 Trimmer press control.................................................................................................................................................PY-86
9.3.2 Trimmer blade control.................................................................................................................................................PY-89
9.3.3 Trimmer board control.................................................................................................................................................PY-90
9.3.4 Trimmer paddle control...............................................................................................................................................PY-91
9.3.5 Trimmer shutter control...............................................................................................................................................PY-92
9.3.6 Trimmer scraps box full detection control...................................................................................................................PY-93
10. BOOKLET TRAY SECTION.................................................................................................................................PY-95
10.1 Configuration.......................................................................................................................................................................PY-95
10.2 Drive....................................................................................................................................................................................PY-96
10.2.1 Grip roller pressure drive..........................................................................................................................................PY-96
10.2.2 Grip roller rotation drive............................................................................................................................................PY-97
10.2.3 Booklet tray paper exit drive.....................................................................................................................................PY-98
10.2.4 Paper exit belt drive..................................................................................................................................................PY-99
10.3 Operation............................................................................................................................................................................PY-99
10.3.1 Grip roller control......................................................................................................................................................PY-99
10.3.2 Booklet tray paper exit control................................................................................................................................PY-102
10.3.3 Paper exit belt control.............................................................................................................................................PY-103
10.3.4 Paper exit shutter control........................................................................................................................................PY-104
10.3.5 Booklet tray paper full detection control..................................................................................................................PY-106
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4.3.2 Slitter shutter control.................................................................................................................................................PAA-11
5. SLIT SCRAPS BOX SECTION.............................................................................................................................PAA-13
5.1 Configuration......................................................................................................................................................................PAA-13
5.2 Operation............................................................................................................................................................................PAA-13
5.2.1 Slit scraps box set detection control.........................................................................................................................PAA-13
5.2.2 Slit scraps box full detection control.........................................................................................................................PAA-13
lxxiii
3.3.9 SC stopper control ...................................................................................................................................................PAC-23
3.3.10 SC pressure arm control .......................................................................................................................................PAC-23
4. CLAMP SECTION ...............................................................................................................................................PAC-25
4.1 Configuration .....................................................................................................................................................................PAC-25
4.2 Drive ..................................................................................................................................................................................PAC-25
4.2.1 Clamp drive .............................................................................................................................................................PAC-25
4.2.2 Clamp rotation drive ................................................................................................................................................PAC-26
4.2.3 Clamp alignment drive .............................................................................................................................................PAC-26
4.3 Operation ...........................................................................................................................................................................PAC-26
4.3.1 Clamp alignment control ..........................................................................................................................................PAC-26
4.3.2 Clamp control ..........................................................................................................................................................PAC-27
4.3.3 Clamp rotation control .............................................................................................................................................PAC-28
4.3.4 Book thickness detection control .............................................................................................................................PAC-31
5. PELLET SUPPLY SECTION ...............................................................................................................................PAC-33
5.1 Configuration .....................................................................................................................................................................PAC-33
5.2 Drive ..................................................................................................................................................................................PAC-33
5.2.1 Pellet supply drive ...................................................................................................................................................PAC-33
5.2.2 Pellet supply arm drive ............................................................................................................................................PAC-34
5.3 Operation ...........................................................................................................................................................................PAC-34
5.3.1 Pellet supply operation overview .............................................................................................................................PAC-34
5.3.2 Pellet supply arm control .........................................................................................................................................PAC-35
5.3.3 Pellet supply amount control ...................................................................................................................................PAC-36
5.3.4 Pellet remaining amount detection control ..............................................................................................................PAC-38
5.3.5 Pellet supply door opening and closing detection control........................................................................................PAC-38
6. GLUE TANK SECTION .......................................................................................................................................PAC-39
6.1 Configuration .....................................................................................................................................................................PAC-39
6.2 Drive ..................................................................................................................................................................................PAC-39
6.2.1 Drive ........................................................................................................................................................................PAC-39
6.2.2 Glue apply roller drive .............................................................................................................................................PAC-40
6.2.3 Tank up drive ...........................................................................................................................................................PAC-40
6.2.4 Cover paper glue lifting drive ...................................................................................................................................PAC-40
6.3 Operation ...........................................................................................................................................................................PAC-41
6.3.1 Glue tank unit movement control .............................................................................................................................PAC-41
6.3.2 Glue apply roller control...........................................................................................................................................PAC-41
6.3.3 Glue tank lifting control ............................................................................................................................................PAC-42
6.3.4 Cover paper glue control .........................................................................................................................................PAC-43
6.3.5 Glue temperature control..........................................................................................................................................PAC-44
7. COVER PAPER SUPPLY SECTION ..................................................................................................................PAC-46
7.1 Configuration .....................................................................................................................................................................PAC-46
7.2 Drive ..................................................................................................................................................................................PAC-46
7.2.1 Cover paper tray lift drive ........................................................................................................................................PAC-46
7.2.2 Paper feed drive ......................................................................................................................................................PAC-47
7.2.3 Pick-up drive ............................................................................................................................................................PAC-47
7.3 Operation ...........................................................................................................................................................................PAC-48
7.3.1 Up down control.......................................................................................................................................................PAC-48
7.3.2 Pick-up mechanism .................................................................................................................................................PAC-49
7.3.3 Separation mechanism ............................................................................................................................................PAC-49
7.3.4 Paper feed mechanism ...........................................................................................................................................PAC-50
7.3.5 Air assist mechanism ..............................................................................................................................................PAC-50
7.3.6 Cover paper empty detection control ......................................................................................................................PAC-50
7.3.7 Paper feed assist plate ............................................................................................................................................PAC-50
8. COVER PAPER TABLE SECTION .....................................................................................................................PAC-52
8.1 Configuration .....................................................................................................................................................................PAC-52
8.2 Drive ..................................................................................................................................................................................PAC-53
8.2.1 Cover paper table up down/Fr and /Rr drive ...........................................................................................................PAC-53
8.2.2 Cover paper alignment drive ...................................................................................................................................PAC-53
8.2.3 Cover paper conveyance drive ................................................................................................................................PAC-54
8.2.4 Book exit drive .........................................................................................................................................................PAC-54
8.2.5 Cover paper folding plate/Rt and /Lt drive................................................................................................................PAC-54
8.2.6 Cover paper conveyance arm/Rr and /Lt drive.........................................................................................................PAC-55
8.2.7 Cover paper lift drive ...............................................................................................................................................PAC-55
8.2.8 Cutter drive ..............................................................................................................................................................PAC-55
8.3 Operation ...........................................................................................................................................................................PAC-55
8.3.1 Cover paper table section operation overview ........................................................................................................PAC-55
8.3.2 Cover paper conveyance control .............................................................................................................................PAC-59
8.3.3 Cover paper trimming control ..................................................................................................................................PAC-60
8.3.4 Cover paper alignment drive ...................................................................................................................................PAC-60
8.3.5 Cover paper table up down control .........................................................................................................................PAC-62
8.3.6 Cover paper folding plate control ............................................................................................................................PAC-63
lxxiv
8.3.7 Cover paper conveyance arm control .....................................................................................................................PAC-65
8.3.8 Cover paper lifting (supporting) control ...................................................................................................................PAC-67
8.3.9 Book paper exit control ............................................................................................................................................PAC-68
8.3.10 Waste paper control ..............................................................................................................................................PAC-68
9. BOOK STOCK SECTION ....................................................................................................................................PAC-69
9.1 Configuration .....................................................................................................................................................................PAC-69
9.2 Drive ..................................................................................................................................................................................PAC-69
9.2.1 Book conveyance drive ...........................................................................................................................................PAC-69
9.2.2 Book conveyance belt drive ....................................................................................................................................PAC-70
9.2.3 Book conveyance up down drive .............................................................................................................................PAC-70
9.2.4 Book movement drive ..............................................................................................................................................PAC-71
9.2.5 Book stopper drive ..................................................................................................................................................PAC-71
9.3 Operation ...........................................................................................................................................................................PAC-71
9.3.1 Book stock section operation overview ...................................................................................................................PAC-71
9.3.2 Book conveyance and movement control ...............................................................................................................PAC-72
9.3.3 Book conveyance belt control .................................................................................................................................PAC-74
9.3.4 Book conveyance up down control ..........................................................................................................................PAC-74
9.3.5 Book movement control ...........................................................................................................................................PAC-75
9.3.6 Book stopper control ...............................................................................................................................................PAC-76
9.3.7 Book full status detection control .............................................................................................................................PAC-76
10. RELAY CONVEYANCE SECTION ...................................................................................................................PAC-77
10.1 Configuration ...................................................................................................................................................................PAC-77
10.2 Drive ................................................................................................................................................................................PAC-77
10.2.1 Relay conveyance roller drive / Relay paper exit roller drive ................................................................................PAC-77
10.3 Operation .........................................................................................................................................................................PAC-78
10.3.1 Relay conveyance control .....................................................................................................................................PAC-78
11. OTHERS ...........................................................................................................................................................PAC-79
11.1 Fan control .......................................................................................................................................................................PAC-79
11.1.1 ...............................................................................................................................................................................PAC-79
11.2 Door opening and closing control.....................................................................................................................................PAC-79
lxxv
2.3.1 Belt line speed adjustment..............................................................................................................................................Q-8
2.3.2 Restart timing adjustment (Side2) rough adjustment......................................................................................................Q-9
2.3.3 CD-Mag. adjustment (Side2)........................................................................................................................................Q-10
2.3.4 Centering auto adjustment............................................................................................................................................Q-11
2.3.5 Centering sensor gap adjustment.................................................................................................................................Q-12
2.3.6 Both Sides Adj. Image Shift for the upper and lower (Side2)........................................................................................Q-12
2.4 About the Both Sides Adj........................................................................................................................................................Q-13
2.4.1 About the adjustment procedure of the [12. Adjustment] - [Both Sides Adjust] in "User's Guide"................................Q-13
2.4.2 About the adjustment procedure of the [12. Adjustment] - [Machine Adjustment] in "User's Guide"............................Q-13
2.5 About the line speed adjustment.............................................................................................................................................Q-13
3. ADVANCED OPERATION........................................................................................................................................Q-14
3.1 When the mis-centering unexpectedly occurs........................................................................................................................Q-14
3.1.1 Checkpoint....................................................................................................................................................................Q-14
3.1.2 Centering......................................................................................................................................................................Q-14
3.1.3 Curve (Tilt)....................................................................................................................................................................Q-15
3.1.4 The trouble with the paper conveyance timing.............................................................................................................Q-15
3.2 When the particular paper is curved.......................................................................................................................................Q-15
3.2.1 Paper types that are easily skewed..............................................................................................................................Q-15
3.2.2 Checkpoint and handling..............................................................................................................................................Q-16
3.3 When the mis-centering is excessive......................................................................................................................................Q-16
3.3.1 Checkpoint and handling..............................................................................................................................................Q-16
R COLOR ADJUSTMENT.................................................................................................................R-1
1. COMBINATION OF EXECUTION TIMING AND ITEMS.............................................................................................R-1
2. QUALITY ADJUSTMENT............................................................................................................................................R-5
2.1 Select screen.............................................................................................................................................................................R-5
2.1.1 Execution timing..............................................................................................................................................................R-5
2.1.2 Procedure........................................................................................................................................................................R-5
2.2 Gamma automatic adjustment..................................................................................................................................................R-6
2.2.1 Execution timing..............................................................................................................................................................R-6
2.2.2 Procedure........................................................................................................................................................................R-6
2.3 Density balance adjustment......................................................................................................................................................R-6
2.3.1 Execution timing..............................................................................................................................................................R-6
2.3.2 Procedure........................................................................................................................................................................R-7
2.4 Maximum density initial adjustment.........................................................................................................................................R-31
2.4.1 Execution timing............................................................................................................................................................R-31
2.4.2 Adjustment target value of C1070/C1070P/C1060/C1060L (reference).......................................................................R-31
2.4.3 Adjustment target value of C71hc (reference)..............................................................................................................R-32
2.4.4 Preparation....................................................................................................................................................................R-33
2.4.5 Procedure for the setup.................................................................................................................................................R-34
2.4.6 Procedure for maintenance...........................................................................................................................................R-37
2.4.7 Measure the density with the spectrophotometer.........................................................................................................R-39
2.5 Maximum density auto adjustment (RU).................................................................................................................................R-54
2.5.1 Execution timing............................................................................................................................................................R-54
2.5.2 Procedure......................................................................................................................................................................R-54
2.6 Maximum density adjustment..................................................................................................................................................R-56
2.6.1 Execution timing............................................................................................................................................................R-56
2.6.2 Procedure......................................................................................................................................................................R-56
2.7 Color Density Control Setting..................................................................................................................................................R-57
2.7.1 Execution timing............................................................................................................................................................R-57
2.7.2 Procedure......................................................................................................................................................................R-57
2.8 Color Density Control (Manual Adjustment)............................................................................................................................R-59
2.8.1 Execution timing............................................................................................................................................................R-59
2.8.2 Procedure......................................................................................................................................................................R-59
2.9 IC-602 Calibration...................................................................................................................................................................R-60
2.9.1 Execution timing............................................................................................................................................................R-60
2.9.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)........................................................................................R-61
2.10 Exact Color............................................................................................................................................................................R-66
2.10.1 Execution timing..........................................................................................................................................................R-66
2.10.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)......................................................................................R-66
2.11 G7 Calibration.......................................................................................................................................................................R-71
2.11.1 Execution timing..........................................................................................................................................................R-71
2.11.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000, or FD-5BT)......................................................................................R-71
2.12 IC-308/IC-415 Calibration......................................................................................................................................................R-76
2.12.1 Execution timing..........................................................................................................................................................R-76
2.12.2 Procedure (for i1Pro/i1Pro2/ES-1000/ES-2000).........................................................................................................R-76
2.13 Printer Gamma Sensor Adj...................................................................................................................................................R-79
2.13.1 Execution timing..........................................................................................................................................................R-79
2.13.2 Procedure....................................................................................................................................................................R-80
2.14 Printer Gamma Offset Auto...................................................................................................................................................R-81
lxxvi
2.14.1 Execution timing..........................................................................................................................................................R-81
2.14.2 Procedure....................................................................................................................................................................R-81
lxxvii
2.1.10 Paper removing procedure on fusing wrap up JAM....................................................................................................S-72
2.1.11 J-3102, Thin paper feed failure at the 2nd transfer unit..............................................................................................S-75
2.1.12 Paper wrinkle at duplex printing..................................................................................................................................S-77
2.1.13 J-3201 paper is caught by the fusing separation claw................................................................................................S-77
2.1.14 Corner folding at the paper leading edge, machine front side.....................................................................................S-77
3. MACHINE TROUBLES.............................................................................................................................................S-80
3.1 Control.....................................................................................................................................................................................S-80
3.1.1 Printer gamma offset automatic adjustment does not complete normally after trying several times.............................S-80
3.1.2 Print job is not accepted while machine indicates dehumidifying..................................................................................S-80
3.1.3 Notes of updating the FW from earlier than ver1.5 (Scan Address/E-mail Title & Text)...............................................S-80
3.2 Error code................................................................................................................................................................................S-82
3.2.1 C-2451, C-2452, C-2453 and C-2454 occur.................................................................................................................S-82
3.2.2 C-3102 ADU wiring connector is disconnected.............................................................................................................S-83
3.2.3 C-4521, color registration unit is not positioned correctly..............................................................................................S-85
3.3 Others......................................................................................................................................................................................S-88
3.3.1 Options cannot be recognized. System configuration display without options..............................................................S-88
3.3.2 How to eject developer..................................................................................................................................................S-89
3.3.3 Image shift.....................................................................................................................................................................S-90
3.3.4 Hard to pull out process mount.....................................................................................................................................S-91
3.3.5 Note for the developing shutter installation work...........................................................................................................S-94
3.3.6 Productivity decrease at first in the morning under low temperature, low humidity.......................................................S-96
3.3.7 Release of productivity down mode for small size print under high temperature (Adjustment of toner band creation cycle
for cleaning blade)...................................................................................................................................................................S-96
3.3.8 ADU MT lever is very hard to release...........................................................................................................................S-97
4. Options....................................................................................................................................................................S-100
4.1 PF-707...................................................................................................................................................................................S-100
4.1.1 Multi-feed of Plain Fine paper under high temperature and high humidity..................................................................S-100
4.1.2 PF-707 Wrinkle on paper............................................................................................................................................S-100
4.1.3 PF-707 Paper skew of small size paper......................................................................................................................S-101
4.1.4 PF-707 Corner fold (dog ear) and conveyance JAM of small size..............................................................................S-104
4.2 PF-602m................................................................................................................................................................................S-105
4.2.1 J-1710 countermeasue................................................................................................................................................S-105
4.3 FS-532...................................................................................................................................................................................S-112
4.3.1 Irregular correspondence of the main tray exit............................................................................................................S-112
T CONTROLLER FAQ.......................................................................................................................T-1
1. IC-308, IC-310.............................................................................................................................................................T-1
1.1 Specification..............................................................................................................................................................................T-1
1.2 Features / Function....................................................................................................................................................................T-2
1.3 Service Support.........................................................................................................................................................................T-3
1.4 Printing.......................................................................................................................................................................................T-4
1.5 Driver.........................................................................................................................................................................................T-4
1.6 Network......................................................................................................................................................................................T-5
1.7 Security......................................................................................................................................................................................T-5
1.8 Application / Utility.....................................................................................................................................................................T-6
2. IC-415..........................................................................................................................................................................T-7
2.1 Specification..............................................................................................................................................................................T-7
2.2 Features / Function....................................................................................................................................................................T-7
2.3 Service Support.........................................................................................................................................................................T-8
2.4 Printing.......................................................................................................................................................................................T-8
2.5 Driver.........................................................................................................................................................................................T-8
2.6 Network......................................................................................................................................................................................T-8
2.7 Security......................................................................................................................................................................................T-9
2.8 Application / Utility.....................................................................................................................................................................T-9
3. IC-602........................................................................................................................................................................T-10
3.1 Controller related.....................................................................................................................................................................T-10
3.2 Printer driver /Printing Related.................................................................................................................................................T-11
3.3 Application Related..................................................................................................................................................................T-12
lxxviii
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.1
Revision list
bizhub PRESS C1070/C1070P/C1060/PRO C1060L Version 1.1
No. ID Title Ver. Descriptions of revision Date
D00009601 I.4.10 Firmware Version The authentication firmware version is modified.
1 2 2014/04/11
36
This Service Manual is also applicable to bizhub PRESS C1070/C1070P/C1060, bizhub PRO C1060L and ineo+ 1070/1060/1060L.
1
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.5
2
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.5
3
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.5
4
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.5
5
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.7
6
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.7
7
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.7
8
Revision list > bizhub PRESS C1070/C1070P/C1060/PRO C1060L
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L Version 1.7
9
Revision list > bizhub PRESS C1070/C1070P/C71hc/C1060/PRO
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1060L Versio...
10
Revision list > bizhub PRESS C1070/C1070P/C71hc/C1060/PRO
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1060L Versio...
11
Revision list > bizhub PRESS C1070/C1070P/C71hc/C1060/PRO
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1060L Versio...
12
Revision list > bizhub PRESS C1070/C1070P/C71hc/C1060/PRO
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1060L Versio...
13
Revision list > bizhub PRESS C1070/C1070P/C71hc/C1060/PRO
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1060L Versio...
14
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L
A-1
A SAFETY AND IMPORTANT WARNING ITEMS > 1. IMPORTANT
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L NOTICE
1. IMPORTANT NOTICE
• Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, KONICA MINOLTA, INC. (hereafter called KM) strongly
recommends that all servicing be performed only by KM-trained service technicians.
• Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KM does not warrant, either explicitly or implicitly, that the
information contained in this service manual is complete and accurate.
• The user of this service manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this service manual is intended. Therefore,
this service manual must be carefully read before doing service work both in the course of
technical training and even after that, for performing maintenance and control of the product
properly.
• Keep this service manual also for future service.
• Distributors or KM issue password for customer engineers (CE) as necessary. The
password is required for operations or machine settings that are based on this service
manual. These customer engineers (CE) must manage the password carefully. Never leak
the password to a third party.
A-2
A SAFETY AND IMPORTANT WARNING ITEMS > 2. DESCRIPTION
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L ITEMS FOR DANGE...
: Precaution when
servicing the product.
General
Electric hazard High temperature
precaution
: Prohibition when
servicing the product.
General Do not touch with Do not
prohibition wet hand disassemble
: Direction when
servicing the product.
General
Unplug Ground/Earth
instruction
Illustrations representing the power plug and wall outlet used in the following descriptions are
only typical. Their shapes differ depending on the country or region.
A-3
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
3. SAFETY WARNINGS
3.1 MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA, INC.
KONICA MINOLTA brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving at
proper tolerances and safety factors. For this reason, unauthorized modifications involve a high
risk of degradation in performance and safety. Such modifications are therefore strictly
prohibited. the points listed below are not exhaustive, but they illustrate the reasoning behind
this policy.
WARNING
• Do not make any modifications to the product
unless otherwise instructed by KM.
A-4
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Do not disable safety functions (for example,
interlocks and safety circuits).
Safety devices become inoperative, resulting
in fire from high heat, electric shock, or
injury.
WARNING
• Use a power supply cord set which meets the
following criteria:
- provided with a plug having configuration
intended for the connection to wall outlet
appropriate for the product's rated voltage and
current, and kw
- the plug has pin/terminal(s) for grounding, and
- provided with three-conductor cable having
enough current capacity, and
- the cord set meets regulatory requirements for
the area.
Use of inadequate cord set leads to fire or electric
shock.
A-5
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Attach power plug which meets the following criteria:
- having configuration intended for the connection
to wall outlet appropriate for the product’s rated
voltage and current, and
- the plug has pin/terminal(s) for grounding, and
- meets regulatory requirements for the area.
Use of inadequate cord set leads to the product
connecting to inadequate power supply (voltage,
current capacity, grounding), and may result in fire
or electric shock.
• The wires in the power supply cord shall be
connected to the terminals of the plug in accordance
with the following:
Color of the wire Terminal of the plug
Marked with "L", "A" or "W"
Brown Black
or colored RED
Marked with "N"
Light Blue White
or colored BLACK
A-6
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• The power outlet should have a capacity of at
least the maximum power consumption and
be dedicated only to the product.
The current that can be passed through the
outlet is limited and any current exceeding
the limit could result in fire.
• If the wall outlet has two or more receptacles kw
A-7
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Make sure the power cord is plugged into the
wall outlet securely.
If the power plug is left loose in the wall
outlet, contact failure may occur, leading to
abnormal heating of the power plug and a
risk of fire.
WARNING
• Check whether the product is grounded
properly.
If current leakage occurs in an ungrounded
product, you may suffer electric shock while
operating the product.
Connect power plug to grounded wall
outlet.
• Make sure of correct ground connection.
If the grounding wire is connected to an
inappropriate part, there is a risk of
explosion or electric shock. Do not connect
the grounding wire to any of the following
parts:
a. Gas pipe: Gas explosion or fire may
result.
b. Lightning rod: Risk of electric shock or
fire during lightning.
c. Grounding wire for telephone line: Risk of
electric shock or fire during lightning.
d. Water pipe and faucet: These parts do
not serve as a ground connection
because of a plastic part that is very
often installed midway within the water
pipe.
A-8
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• When using the power cord set (inlet type)
that came with this product, make sure the
connector is securely inserted in the inlet of
the product.
When a securing measure is provided,
secure the cord with the fixture properly.
If the power cord (inlet type) is not
connected to the product securely, a
contact problem may lead to increased
resistance, overheating, and risk of fire.
• Do not allow the power cord to be stepped on
or pinched.
Overheating may occur there, leading to a
risk of fire.
• Check whether the power cord is damaged.
Check whether the sheath is damaged.
If the power plug, cord, or sheath is
damaged, replace with a new power cord
(with plug and connector on each end)
specified by KM. Using the damaged power
cord may result in fire or electric shock.
• Do not bundle or tie the power cord.
Overheating may occur there, leading to a
risk of fire.
• Check whether dust is collected around the
power plug and wall outlet.
Using the power plug and wall outlet
without removing dust may result in fire.
• Do not insert the power plug into the wall
outlet with a wet hand.
The risk of electric shock exists.
A-9
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• When unplugging the power cord, grasp the
plug, not the cable.
The cable may be broken, leading to a risk
of fire and electric shock.
(4) Wiring
WARNING
• Never use multi-plug adapters to plug multiple
power cords in the same outlet.
If used, the risk of fire exists.
• When an extension cord is required, use one
that meets the rated current, rated voltage,
and the relevant safety standards of the
country.
Current that can be passed through the
extension cable is limited and fire may
result from the use of an inappropriate type
of an extension cable.
Do not use an extension cable reel with the
cable taken up. Fire may result.
A-10
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Do not place the product near flammable
materials or volatile materials that may catch
fire.
A risk of fire exists.
• Do not place the product in a place exposed
to water such as rain.
A risk of fire and electric shock exists.
WARNING
• When the product is not to be used for an
extended period of time (for holidays, for
example), instruct the user to turn OFF the
power switch and unplug the power cord from
the power outlet.
Dust collected around the power plug and
outlet may cause fire.
A-11
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
(3) Ventilation
CAUTION
• The product generates ozone gas during
operation.
If the smell of ozone is present in the
following cases, ventilate the room.
a. When the product is used in a poorly
ventilated room
b. When making a lot of copies
c. When using multiple products at the
same time
(4) Stability
CAUTION
• Be sure to lock the caster stoppers.
In the case of an earthquake, the product
may slide, leading to an injury.
A-12
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Before conducting an inspection, read all
relevant documentation (service manual,
technical notices, etc.) and proceed with the
inspection following the prescribed procedure
using the recommended personal safety
equipment and using only the prescribed
tools.
Do not make any adjustment not described
in the documentation.
If the prescribed procedure or tool is not
used, the product may break and a risk of
injury or fire exists.
• Before conducting an inspection, be sure to
disconnect the power plugs from the Main
Body and Accessories (Options).
When the power plug is inserted into the
wall outlet, some units are still powered
even if the POWER switch is turned OFF.
A risk of electric shock exists.
CAUTION
• The area around the fixing unit is hot.
You may get burned.
A-13
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
CAUTION
• Do not leave the machine unattended during
transportation, installation, and/or inspection.
If the machine is left unattended, face
protrusions toward the wall or take other
necessary precautions to prevent a user or
other person in the area from stumbling
over a protrusion of the machine or being
caught by a cable, possibly causing a fall to
the floor or other personal injury.
WARNING
• Take every care when making adjustments or
performing an operation check with the
product powered.
If you make adjustments or perform an
operation check with the external cover
detached, you may touch live or high-
voltage parts or you may be caught in
moving gears or the timing belt, leading to a
risk of injury.
• Take every care when servicing with the
external cover detached.
High-voltage exists around the drum unit. A
risk of electric shock exists.
• If it is absolutely necessary to service the
machine with the door open or external
covers removed, always be attentive to the
motion of the internal parts.
A normally protected part may cause
unexpected hazards.
A-14
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
CAUTION
• Do not keep gazing at a lamp light during the
service procedure with the product powered
ON.
Eyestrain may result.
WARNING
• When a product fault is reported from a user,
check parts and repair the fault appropriately
with safety in mind.
A damaged product, personal injury, or fire
may result.
• Whenever mounting an option on the
machine, be attentive to the motion of the
other workers performing the task.
Another worker may be injured by a pinch
point between the machine and the option.
• When mounting an option on the machine, be
careful about the clearance between the
machine and the option.
You may be injured with your finger or hand
pinched between the machine and the
option.
• When removing a part that secures a motor,
gear, or other moving part, disassembling a
unit, or reinstalling any of such parts and
units, be careful about moving parts and use
care not to drop any part or unit. During the
service procedure, give sufficient support for
any heavy unit.
You may be injured by a falling part or unit.
A-15
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Check the external covers and frame for
possible sharp edges, burrs, and damage.
They can be a cause of injury during use or
servicing.
• When accessing a hard-to-view or narrow
spot, be careful about sharp edges and burrs
on the frame and parts.
They may injure your hands or fingers.
• Do not allow any metal parts such as clips,
staples, and screws to fall into the product.
They can short internal circuits and cause
electric shock or spark bursting into flame.
• Check wiring for pinched and any other
damage.
Current can leak, leading to a risk of
electric shock or fire.
• Check high-voltage cables and sheaths for
any damage.
Damage may lead to product failure and/or
the risk of fire.
• Do not disassemble or adjust the write unit
(PH unit) incorporating a laser.
The laser light can enter your eye, leading
to a risk of loss of eyesight.
• Do not supply power with the write unit (PH
unit) shifted from the specified mounting
position.
The laser light can enter your eye, leading
to a risk of loss of eyesight.
• After replacing a part to which AC voltage is
applied (e.g., optical lamp and fixing lamp), be
sure to check the installation state.
A risk of fire exists.
A-16
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
WARNING
• Check the interlock switch and actuator for
loosening and check whether the interlock
functions properly.
If the interlock does not function, you may
receive an electric shock or be injured
when you insert your hand in the product
(e.g., for clearing paper jam).
• Make sure the wiring cannot come into
contact with sharp edges, burrs, or other
pointed parts.
Damage may lead to the risk of electric
shock or fire.
• Make sure that all screws, components,
wiring, connectors, etc. that were removed for
safety check and maintenance have been
reinstalled in the original location. (Pay
special attention to forgotten connectors,
pinched cables, forgotten screws, etc.)
A risk of product trouble, personal injury,
electric shock, and fire exists.
• Never use any flammable or combustible
spray, fluid, gas, or similar substance in and
around the product.
Do not use any flammable or combustible
dust spray, in particular, to clean the interior
of the product.
Fire or explosion may result.
CAUTION
• Carefully remove all toner remnants and dust
from electrical parts and electrode units such
as a charging corona unit.
Toner remnants and dust may lead to
product failure and/or the risk of fire.
A-17
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
CAUTION
• Check electrode units such as a charging
corona unit for deterioration and signs of
leakage.
Damage may lead to product failure and/or
the risk of fire.
• When replacing a battery, replace it with a
new one as specified.
Dispose of the used battery as instructed
on its packaging or by local ordinance.
There is a risk of explosion if the battery is
replaced with an incorrect type.
WARNING
• For handling of consumables (toner,
developer, photoconductor, etc.) and their
storage precautions, see MSDS.
CAUTION
• Handle with care according to MSDS.
Use of solvent may involve explosion, fire,
or personal injury.
3.4 FUSE
CAUTION
Double pole / neutral fusing
ATTENTION
Double pôle / fusible sur le neutre.
A-18
A SAFETY AND IMPORTANT WARNING ITEMS > 3. SAFETY
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L WARNINGS
3.5.2 Germany
VORSICHT!
Explosionsgefahr bei unsachgemäßem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
3.5.3 France
ATTENTION
Il y a danger d’explosion s’il y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du même type ou d’un type équivalent recommandé
par le constructeur.
Mettre au rebut les batteries usagées conformément aux instructions du fabricant.
3.5.4 Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig håndtering.
Udskiftning må kun ske med batteri af samme fabrikat og type.
Levér det brugte batteri tilbage til leverandøren.
3.5.6 Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
A-19
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
A-20
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(Rear side)
A-21
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(Process unit)
(Writing unit)
CAUTION
Do not open the cover
during energization
since the light source of
laser is inside.
A-22
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
RU-517
A-23
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(LU-202)
CAUTION
To avoid any unexpected
injury, DO NOT put your hand
into the holes (3 places) on
the bottom plate of the LU.
(FS-531/612)
CAUTION
To avoid injury, DO NOT
put your hand on top of
the printed sheets.
Be sure to hold both
sides of the printed
sheets when removing
them, and DO NOT leave
your hand on the printed
sheets while the primary
(main) tray goes up.
A-24
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(5
CAUTION
NEVER put your hand on the top of printed sheets when
removing them from the primary (main) tray.
Failure to do so may cause unexpected injury, such as
getting your fingers squeezed between the main body and
the primary (main) tray going upward. Be sure to hold both
front and rear sides of the stack to remove it from the tray.
CAUTION
NEVER insert your fingers
into the space between the
main body and the primary
(main) tray.
Failure to do so may cause
unexpected injury, such as
getting your fingers
squeezed by the primary
(main) tray sliding
sideways. Please be careful
when removing paper from
the tray.
A-25
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(5 CAUTION
NEVER put your hand into the hollow
portion inside the finisher.
The finisher mounted with Punch Kit
PK-522 has a hollow portion, in the
back of which is located a motor.
Touching the motor, you may get
burned. Please do not put your hand
deep into the hollow portion when
removing mishandled paper.
(PB-503)
CAUTION
The paste tank
unit is very hot.
To avoid getting
burned DO NOT
TOUCH.
A-26
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-506)
WARNING
Do not touch the edge of the
trimmer blade.
You get injured.
5&
A-27
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(GP-501) WARNING
This safety message you could
get an electrical shock because
disconnecting power from this
section does not cut off power
from adjacent sections of the
machine.
WARNING
This safety message means
that you might get seriously
hurt or killed if you open the
product and expose yourself to
hazardous voltage. NEVER
remove the screwed on covers.
ALWAYS refer service
requirements to qualified
service personnel.
A-28
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
)2
CAUTION
NEVER put your hand on
the display panel when
closing the upper part of
the auto ring binder.
Otherwise, you may be
injured. Please be
careful when closing the
upper part of the auto
ring binder.
CAUTION
When the top cover or bypass deck of
the ring binder is opened, be careful
of your head.
Otherwise, you may be injured getting
bumped on your head. Please be
especially careful when removing
mishandled paper.
A-29
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
)2
WARNING
This safety message means you could get an
electrical shock because disconnecting power
from this section does not cut off power from
adjacent sections of the machine.
WARNING
This safety message means that you might get
seriously hurt or killed if you open the product
and expose yourself to hazardous voltage.
NEVER remove the screws on covers. ALWAYS
refer service requirements
to qualified service personnel.
A-30
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-513)
A-31
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-513)
(SD-513)
When the clamp section is opened, the
internal unit inside the saddle stitcher
may be located forward. Do not touch the
motor section of the internal unit with
your hand.
The motor section of the internal unit
may be hot. If you touch it with your
hand, you may burn your hand.
Pay special attention to clear jammed
paper inside the main body of the saddle
stitcher.
A-32
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-513) WARNING
Before starting the service,
disconnect the power cord.
Otherwise, it may cause an
electric shock.
WARNING
Be sure to connect this product
to an earthed socket outlet only.
Failure to do so and an unlikely
event of leakage could result in
a fire or electrical shock.
A-33
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-513)
WARNING
To avoid electric shock, after turning OFF the power switch,
do not touch the DC power supply unit for a specified time.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
CAUTION
For continued protection against risk of fire,
replace only with same type and rating of fuse.
A-34
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(TU-503)
CAUTION
• You may be burned or injured if you touch any area that you are advised not to touch
by any caution label. Do not remove caution labels. If any caution label has come off
or soiled and therefore the caution cannot be read, contact our service office.
A-35
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
WARNING
• To avoid electric shock, after turning OFF the power
switch, do not touch the DC power supply/1 unit for 30
minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
• To avoid electric shock, after turning OFF the power
switch, do not touch the DC power supply/2 unit for 10
minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
A-36
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
WARNING
To avoid electric shock, after turning OFF the power switch,
do not touch the DC power supply unit for 10 minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
WARNING
To avoid electric shock, after turning OFF the power switch,
do not touch the DC power supply unit for 30 minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
WARNING
• Do not open the cover for 50 minutes after turning OFF
the power switch.
A-37
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
WARNING
There is a possibility of electrical shock caused by
charging voltage.
(RU-509)
WARNING
CAUTION
• To avoid electric shock, after turning OFF the power
switch, do not touch the DC power supply/1 for 6 minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
• To avoid electric shock, after turning OFF the power
switch, do not touch the DC power supply/2 for 6 minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
A-38
A SAFETY AND IMPORTANT WARNING ITEMS > 4. WARNING
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L INDICATIONS ON THE ...
(SD-513)
CAUTION
To avoid electric shock, after turning OFF the power switch,
do not touch the DC power supply unit for 6 minutes.
If the DC power supply unit is faulty, it may take time
before its voltage drops sufficiently.
CAUTION
• You may be burned or injured if you touch any area that you are advised not to touch
by any caution label. Do not remove caution labels. If any caution label has come off
or soiled and therefore the caution cannot be read, contact our service office.
A-39
A SAFETY AND IMPORTANT WARNING ITEMS > 5. MEASURES
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L TO TAKE IN CASE OF...
A-40
B NOTATION OF THE CONTENTS > 1. PRECAUTION ON
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L HANDLING THIS MANUAL
B-1
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L B NOTATION OF THE CONTENTS > 2. PRODUCT NAME
2. PRODUCT NAME
In this manual, each product is indicated as following names.
(1) bizhub PRESS C1070/C1070P/C71hc/C1060: Copier or Main body
bizhub PRO C1060L Copier or Main body
Microsoft Windows Vista: Windows Vista
Microsoft Windows 7 : Windows 7
Microsoft Windows 8: Windows 8
The combination of above OS: Windows Vista
Windows 7, 8
*1 This Service Manual is also applicable to bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L and ineo+ 1070/71hc/
1060/1060L.
B-2
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L B NOTATION OF THE CONTENTS > 3. TRADEMARK
3. TRADEMARK
3.1 TRADEMARKS OF OTHER COMPANIES
The indicated company and product names are the trademarks or registered trademarks of each company.
B-3
B NOTATION OF THE CONTENTS > 4. ELECTRICAL PARTS AND
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L SIGNALS
DRV
DRV B
DRV
A
/A
B
/B
AB
BB
CLK, PLL PLL control signal
LCK, Lock, LD PLL lock signal
FR Forward/reverse rotation signal
EM, Lock, LCK, LD Motor lock abnormality
BLK Drive brake signal
P/S Power/stop
S/S Operating load start/stop signal
SS
CW/CCW, F/R Rotational direction switching signal
ENB Effective signal
TEMP_ER Motor temperature abnormality detection signal
Fan FM 24V Power to drive the fan motor
CONT, DRIVE Drive signal
HL Speed control signal (2 speeds)
EM, Lock, LCK, FEM Detection signal
Others TH1.S, ANG Analog signal
Ground SG, S.GND, S_GND Signal ground
B-4
B NOTATION OF THE CONTENTS > 4. ELECTRICAL PARTS AND
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L SIGNALS
B-5
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L B NOTATION OF THE CONTENTS > 5. PAPER FEED DIRECTION
B-6
C PRODUCT SPECIFICATIONS > 1. bizhub PRESS C1070/C1070P/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C71hc/C1060, ...
C PRODUCT SPECIFICATIONS
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
1.1 Type
Type Console type
Copying method 4-coupled drum tandem laser electrostatic method
Original stand Fixed
Original alignment Left rear standard
Photo conductor type OPC
Writing type 4-beam laser exposure method
Tray capacity Tray1 (500 sheets, 80 g/m2)
Tray2 (1,000 sheets, 80g/m2)
MB-506 (Multi bypass, 250 sheets, 80g/m2)*1 *2
PF-602m (3,000 sheets x 2, 80g/m2) *1
PF-707 (1,390 sheets x 2, 1,850 sheets x 1, 80g/m2) *1
LU-202 (2,500 sheets x 80g/m2)*1
*1 MB-506, PF-602m, PF-707 and LU-202 are the options.
*2 PF-602m and PF-707 are not available when MB-506 is installed.
1.2 Functions
Original Sheet, book, solid object
Max. original size A3 or 11 x 17 (Custom: Maximum 297 x 431.8mm)
Copy magnification Fixed magnification Inch : x 1.000, x 2.000, x 1.545, x 1.294, x 1.214, x 0.785, x 0.772, x
0.647, x 0.500
Metric : x 1.000, x 2.000, x 1.414, x 1.189, x 0.840, x 0.707, x 0.500
Zoom magnification x 0.250 to x 4.000 (each 0.001 step)
Warm-up time 390 seconds or less
First copy out time Color 7.1 seconds or less (A4, 8 1/2 x 11)
(C1070)
Black and white 5.9 seconds or less (A4, 81/2 x 11)
First copy out time Color 7.6 seconds or less (A4, 8 1/2 x 11)
(C1060, C1060L)
Black and white 6.3 seconds or less (A4, 8 1/2 x 11)
Continuous copy speed Color 70 sheets/min. (8 1/2 x 11), 71 sheets/min. (A4)
(C1070, C1070P, C71hc)
Black and white 70 sheets/min. (8 1/2 x 11), 71 sheets/min. (A4)
Continuous copy speed Color 60 sheets per minute (8 1/2 x 11), 61 sheets per minute (A4)
(C1060, C1060L)
Black and white 60 sheets per minute (8 1/2 x 11), 61 sheets per minute (A4)
Continuous copy count Up to 9,999 sheets
Resolution Scan Main scan: 600dpi
Sub scan: 600dpi
Writing Main Scan: 1200dpi (equivalent to 3600dpi)
Sub scan: 1200dpi
Standard memory Image memory capacity: 4GB
System memory capacity C1070, C1060, C1060L: 6GB
C1070P, C71hc: 2GB
System memory C1070/C1060 Maximum 14GB:
2GB+4GB (Standard of the main body) +4GB (IC-602A) +4GB
(UK-104)
C1070P/ C71hc Maximum 14GB:
2GB (Standard of the main body) +4GB x 2 (IC-602B) +4GB (UK-104)
C1060L Maximum 10GB:
2GB+4GB (Standard of the main body) +4GB (IC-602A)
HDD C1070/C1060 Maximum 2TB:
500GB x 3 (Standard of the main body) +500GB (UK-104)
C1070P/ C71hc Maximum 2TB:
500GB x 3 (IC-602B) +500GB (UK-104)
C1060L Maximum 1.5TB:
500GB x 3 (Standard of the main body)
Number of originals to be stored 12353 sheets (A4)
Interface section RJ45 Ethernet, Serial port (RS232-C), Service port (USB-Type A x 3, USB-Type B x 1)
C-1
C PRODUCT SPECIFICATIONS > 1. bizhub PRESS C1070/C1070P/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C71hc/C1060, ...
1.3 Paper
(1) Size and weight
Paper size Tray1 A3, B4, ISOB4, SRA4, SRA4S, A4, A4S, B5, B5S, ISOB5S, A5S
11×17, 9×11, 8 1/2×14
8 1/2 x 11, 8 1/2 x 11S, 5 1/2 x 8 1/2 S
8 1/2 x 13, 8 1/4 x 13, 8 1/8 x 13 1/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Maximum 330.2 x 431.8mm, Minimum 139.7 x
182mm)
Tray2 SRA3, A3, B4, ISOB4, SRA4, SRA4S, A4, A4S, B5, B5S, ISOB5S,
A5S
13 x 19, 12 x 18, 11 x 17, 9 x 11, 8 1/2 x 14,
8 1/2 x 11, 8 1/2 x 11S, 5 1/2 x 8 1/2 S
8 1/2 x 13, 8 1/4 x 13, 8 1/8 x 13 1/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Max. 330.2 x 487.7 mm, Min. 139.7 x 182 mm)
ADU SRA3, A3, B4, ISOB4, SRA4, SRA4S, A4, A4S, B5, ISOB5, B5S,
ISOB5S, A5, A5S, B6S, ISOB6S, A6S
13×19, 12×18, 11×17, 9×11, 8 1/2×14, 8 1/2×11,
8 1/2 x 11S, 5 1/2 x 8 1/2 S
8 1/2 x 13, 8 1/4 x 13, 8 1/8 x 13 1/4, 8 x 13
8K, 16K, 16KS
Custom paper (Max. 330.2 x 487.7 mm, Min. 100 x 148 mm)
When using MB-506+MK-740 Custom paper (Max. 330.2 x 1200 mm, Min. 100 x 148 mm)
Weight that can be fed Tray1, Tray2 62g/m2 to 256g/m2 *1 (plain, fine, color specific)
81g/m2 to 256g/m2 *1 (coated)
Weight that can be passed Simplex straight paper exit 62g/m2 to 300g/m2 (plain, fine, color specific)
through paper Simplex back on top output 81g/m2 to 300g/m2 (coated)
ADU
OHP sheet*5 ○ ○ - - -
1.4.1 Inch
Paper type Product name
C-2
C PRODUCT SPECIFICATIONS > 1. bizhub PRESS C1070/C1070P/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C71hc/C1060, ...
1.4.2 Metric
Paper type Product name
Plain, Fine Profi (80g/m2)
Original (80g/m2)
Color Color Copy (Mondi) (90g/m2, 100g/m2, 120g/m2, 160g/m2, 200g/m2, 220g/m2, 250g/m2, 280g/m2, 300g/
m2)
SUPERIOR OFFICE COLOR (160g/m2)
KMColor+ (90g/m2)
DCP Blanc White (280g/m2)
Coated-GL Color Copy Coated Glossy (Mondi) (135g/m2, 170g/m2, 200g/m2, 250g/m2)
Coated-ML Color Copy Coated Silk (Mondi) (135g/m2, 170g/m2, 200g/m2, 250g/m2)
Konicaminolta Semi Gloss Refrence (130g/m2)
Coated-GO SILVER IMAGE SUPERGLOSS (250g/m2)
Sappi Magnostar (200g/m2)
1.5 Materials
(1) C1070, C1070P, C71hc, C1060, C1060L
Parts name Useful life Name
Toner bottle/Y 71,000 Counts *1*6 TN619Y*6
64,000 Counts *1*7 TN620Y*7
66,000 Counts *1*8 TN621Y*8
Toner bottle/M 54,500 Counts *1*6 TN619M *6
49,000 Counts *1*7 TN620M *7
51,500 Counts *1*8 TN621M *8
Toner bottle/C 78,000 Counts *1*6 TN619C *6
70,000 Counts *1*7 TN620C *7
63,000 Counts *1*7 TN621C *8
Toner bottle/K 66,500 Counts *1*6 TN619K *6
60,000 Counts *1*7 TN620K *7
67,000 Counts *1*7 TN621K *8
Drum unit 460,000 counts*2 , 410,000 DU-105 *6*8
counts *3 , drive distance of the DU-106 *7
drum 223 km, lubricant applying
roller drive distance 71.4 km,
whichever is earlier.
Developer/Y 1,200,000 counts DV614Y
(The drive distance of the
developing roller/Y 694.2 km) *4
Developer/M 1,200,000 counts DV614M *6*7
DV615M *8
C-3
C PRODUCT SPECIFICATIONS > 1. bizhub PRESS C1070/C1070P/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C71hc/C1060, ...
(The drive distance of the
developing roller/M 694.2 km) *4
Developer/C 1,200,000 counts DV614C *6*7
(The drive distance of the
DV615C *8
developing roller/C 694.2 km) *4
Developer/K 1,200,000 counts DV614K
(The drive distance of the
developing roller/K 694.2 km) *4
Waste toner box 130,000 counts*1 *5 A50UR701##
1.6 Maintenance
Maintenance cycle Every 220,000 prints*1*6
Every 200,000 prints*2*3
Average number of prints*4 Inch: 55,000 per month*1
Inch: 33,000 per month*2
Inch: 21,000 per month*3*6
Metric: 50,000 per month*1
Metric: 31,500 per month*2
Metric: 26,000 per month*3
Metric: 21,000 per month*6
Maximum number of prints*4 Q zone*5 350,000 per month*1*6 11,700 per day*1*6
300,000 per month*2*3 10,000 per day*2*3
B, C zone*5 150,000 per month 8,500 per day
80
70
A
Humidity (%RH)
60
B Q
40
30
20 C
10
10 18 20 23 30
Temperature (°C)
C-4
C PRODUCT SPECIFICATIONS > 1. bizhub PRESS C1070/C1070P/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C71hc/C1060, ...
*2 The operation panel section is included.
C-5
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 2. HT-511
2. HT-511
2.1 Type
Type Heater type dehumidifier
C-6
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 3. DF-626
3. DF-626
3.1 Type
Name Reverse automatic document feeder
Type Paper feed section U-turn and output from top method
Read section Sheet through method
Reversal section Switchback reversal method
Exit section Straight paper output method
Install method Top of the main body rear install method
Document alignment Center
Direction Left side of an image side normal
3.2 Functions
Mode Normal original mode, mixed original mode
Scan speed (A4) Scan resolution: 600 dpi 42 sheets per minute
Scan resolution: 300 dpi 70 sheets per minute
3.5 Originals other than the paper feed and the throughput can be guaranteed
• If you use the following originals, the original can be fed partially but problems can occur.
Image Type Predictable Troubles
C-7
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 3. DF-626
Original with a small amount of Folded corner, output error, conveyance trouble
curl (10 mm to 15 mm)
Heat-sensitive paper Folded lead, output error, conveyance trouble
Inkjet paper Paper feed error, conveyance trouble
Paper with smooth surface Paper feed error, conveyance trouble
(coated paper)
Blueprint master original Paper feed error, conveyance trouble
Paper which just output from the Paper feed error, conveyance trouble
main body
Multi-hole paper (limited to a Paper feed error, conveyance trouble
loose leaf or the like)
Original with 2 holes to 4 holes Conveyance trouble
Original which has trails of half- Paper feed error, conveyance trouble, image distortion
fold, or Z-fold (the floating amount
is 15 mm or less)
Original with a rough surface Paper feed error
(such as a letterhead)
(2) Metric
Maximum original width
297 mm 257 mm 210 mm 182 mm 148 mm
A3 A4 B4 B5 A4S A5 B5S A5S
A3 Same Same - - - - - -
width width
297 mm
A4 Same Same - - - - - -
width width
B4 ○ ○ Same Same - - - -
width width
257 mm
B5 ○ ○ Same Same - - - -
width width
Mixed Size
A4S ○ ○ ○ ○ Same Same - -
width width
210 mm
A5 × × ○ ○ Same Same - -
width width
182 mm B5S × × ○ ○ ○ ○ Same -
width
148 mm A5S × × × × × × ○ Same
width
Same width: 1.5% or less of the lead skew
○: Mixed is possible.
×: Mixed is restricted.
-: Impossible to place
C-8
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 3. DF-626
C-9
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 4. PF-602m
4. PF-602m
4.1 Type
Type Front loading type two-tray paper feeder
4.2 Functions
Number of trays Two trays (All trays universal)
Maximum tray capacity 6,000 sheets (80 g/m2 standard paper) = 3,000 sheets x 2 trays
4.4 Maintenance
MAINTENANCE Same as the main body.
C-10
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 5. HT-504
5. HT-504
5.1 Type
Type Fan heater type dehumidifier
C-11
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 6. PF-707
6. PF-707
6.1 Type
Type Front loading type suction method 3-tray paper feeder
6.2 Functions
(1) Paper feed
Number of trays 3 trays (All trays universal)
Maximum tray capacity 4,630 sheets (80 g/m2)
Tray 1, 2: 1,390 sheets
Tray 3: 1,850 sheets
C-12
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 7. HT-506
7. HT-506
7.1 Type
Type Fan heater type dehumidifier
C-13
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 8. LU-202
8. LU-202
8.1 Type
Type Side mount type large volume paper feed unit
8.2 Functions
Maximum tray capacity 2500 sheets (80 g/m2)*1
*1 Stacked height 275 mm
*1 Available types of paper weighing 300 g/m2 are limited to specific types.
*2 Paper less than 81 g/m2 is not guaranteed.
8.4 Maintenance
MAINTENANCE Same as the main body.
C-14
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 9. HT-503
9. HT-503
9.1 Type
Type Fan heater type dehumidifier
C-15
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 10. MB-506
10. MB-506
10.1 Type
Type Multi bypass paper feed unit
10.2 Functions
Tray capacity 250 sheets (80 g/m2)
*1 The paper can be fed only per 1 sheet The Paper less than 81 g/m2 is not guaranteed.
*2 Paper feed is possible, but it is not guaranteed.
*3 Place direction is specified. Only for simplex.
*4 The image quality is not guaranteed.
C-16
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 11. OT-502
11. OT-502
11.1 Type
Type Output tray unit
11.2 Functions
Tray capacity 150 sheets (80 g/m2) *1
*1 The alignment is not guaranteed.
C-17
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 12. EF-103
12. EF-103
12.1 Type
Type Envelope fusing unit
12.2 Functions
Paper feed method When you use the fusing unit exclusively for envelopes and the paper feed assist parts, the envelope feed is
available.
Document alignment Center
Paper feed mode Only face up exit in the simplex mode.
Paper feed direction Open the flap and feed paper from the opposite side of the flap.
Paper feed specification Paper feed tray Main body *5 Tray 1
Tray 2
PF-707 Tray 1 *5
Tray 2 *5
Tray 3
PF-602m *4 Tray 1
Tray 2
Paper feed tray load PF-707: 100 sheets (The height difference on the top surface of the envelope: 10
capacity mm or less)
Finishing specification Output Tray OT-502
FS-612 Main tray *4
Sub tray *1
FS-531 Main tray *4
Sub tray *1
FS-532 Main tray *2
Sub tray *1
LS-505/506 Sub tray *1
SD-506 Sub tray *1
PB-503 Sub tray *1
Output tray load capacity OT-502: 50 sheets (Evaluation standard paper)
*3
Finishing options which RU-516 *2
can feed the envelop
RU-509 Straight conveyance mode *1
RU-510 Straight conveyance mode *2
FD-503 Straight mode *2
GP-501 Bypass mode *2
GP-502 Through conveyance mode *2
LS-505/506 Coupling mode *1
SD-506 Coupling exit mode *1
PB-503 Relay conveyance mode *1
*1 Paper feed is possible, but it is not guaranteed.
*2 Paper feed is guaranteed as an option itself, but it is not guaranteed as a system. (Because when you use this option, the option that is not
guaranteed (Example: RU-509) is necessary.)
*3 The alignment is not guaranteed.
*4 Not guaranteed. Available only when the DIPSW57-3 is "1".
*5 Not guaranteed. Available only when the DIPSW57-0 is "1".
C-18
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 12. EF-103
[1] [2]
12.4.2 Metric
Size Maker Product name Seam method Recommenda
tion
C5 162mm x ELCO Evaluation
Double side
229mm 32486 (100 g/m2) seam
standard
paper
C5 162mm x GOESSLER Double side Recommende
229mm 10355 (100 g/m2) seam d paper
C-19
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 12. EF-103
C-20
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 13. RU-516
13. RU-516
13.1 Type
Type Relay conveyance unit with charge control function
13.2 Functions
Functions In order to prevent the sticking together of output papers, the RU-516 neutralizes the paper that is output
from the main body.
C-21
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 14. RU-517
14. RU-517
14.1 Type
Type Relay conveyance unit with charge control function
14.2 Functions
Functions In order to prevent the sticking together of output papers, the RU-516 neutralizes the paper that is output
from the main body.
C-22
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 15. MK-740
15. MK-740
15.1 Type
Type Banner tray unit
15.2 Functions
Functions To feed banner paper, extend the paper feed tray and the output tray.
C-23
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 16. RU-509
16. RU-509
16.1 Type
Type Relay conveyance device with the paper cooling and the de-curler function
16.2 Functions
De-curler conveyance mode Reduces paper curl and conveys at an accelerating rate with the post treatment linear velocity.
In the straight conveyance mode Feed without the de-curl process and conveys at an accelerating rate with the post treatment linear
velocity.
Humidifier conveyance mode Executes humidification of HM-102 (option) and conveys at an accelerating rate with the post treatment
linear velocity.
Output paper density adjustment Measures the color density of the density patch that is printed on the paper and feeds back to the image
mode *1 stabilization control of the main body.
*1 C7000/C7000P/C70hc/C6000/C1070/C1070P/C71hc/C1060 only
C-24
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 17. HM-102
17. HM-102
17.1 Type
Type Paper humidifier kit
17.2 Function
Functions Humidifies the both sides of the paper, and then adjusts curling.
Tank capacity 20L (equivalent to approximately 100,000 copies)
C-25
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 18. RU-510
18. RU-510
18.1 Type
Type Paper conveyance unit with paper overlap and reverse functions
18.2 Functions
Double sheets reverse exit Reverses 2 sheets of paper exited from the main body, PI-PFU or GP-501 and conveys to the finishing
conveyance mode *1 unit.
Single sheet reverse exit Reverses a single sheet of paper exited from the main body, PI-PFU or GP-501 and conveys to the
conveyance mode finishing unit.
Straight conveyance mode Conveys papers exited from the main body, PI-PFU or GP-501 to finishing unit without any process.
*1 1250/1250P only
C-26
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 19. FS-531
19. FS-531
19.1 Type
Type Staple device
19.2 Function
(1) Functions
Sort, group mode Exited into the main tray with no processing made.
Offset sort, offset group mode Executes shifting operation for each copy and exits to the main tray
Sub tray mode Exits paper to the sub tray without any process.
Staple mode Exits to the main tray after being flat-stapled
(2) Staple
Maximum flat stapling sheets 64g/m2 to 80g/m2: 50 sheets (Plain, Fine, Color), 40 sheets (Coated)
81g/m2 to 105g/m2: 40 sheets (Plain), 30 sheets (Fine, Color), 25 sheets (Coated)
106g/m2 to 135g/m2: 30 sheets (Plain, Fine), 25 sheets (Color), 20 sheets (Coated)
136g/m2 to 209g/m2: 20 sheets (Plain, Fine), 15 sheets (Color)
Within the range of the number, up to 200g/m2: 2 sheets can be inserted.
Staple position Corner stapling It is parallel or diagonal
depending on paper size
2 staplings Center spreading 162 mm pitch
C-27
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 19. FS-531
15kjt1c001na
a Curing: 10 mm or less (However, the paper reverse placement and the curl adjustment is possibly
applied for the paper with 5mm or more curl. )
[1] 5 sheets
*1 Operation of the paper exit with the tab area at the trail edge side is not warranty.
C-28
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 20. FS-612
20. FS-612
20.1 Type
Type Multi folding and multi stapling device
20.2 Functions
(1) Function
Non-sort mode Exited into the main tray with no processing made.
Sort/group mode Executes shifting operation for each copy and exits to the main tray
Sub tray mode Exits paper to the sub tray without any process.
Staple mode Exits to the main tray after being flat-stapled
Saddle stitching mode After the stapling on the center of the paper finishes, folds the paper in the middle and exits to the
booklet tray
Half-Fold mode Folds the paper in the middle and exits to the booklet tray
Tri-folding mode Folds the paper twice and exits to the booklet tray
Punch mode *1 Executes punching operation and exits paper to the main tray or the sub tray
*1 When PK (option) is mounted. The combination with the non-sort mode, sort/group mode, and staple mode is available.
*2 When PI (option) is mounted. Manual stapling and manual punching are available.
(2) Staple
Maximum flat stapling sheets Plain Fine Color Coat
64g/m2 to 80g/m2 50 sheets 50 sheets 30 sheets 30 sheets
Within the range of the number on this chart, up to 200g/m2: 2 sheets can be inserted.
Staple position Parallel in front/45 degrees in back Slant:1 point Center:2 points
Maximum saddle stitching sheets Plain Fine Color Coat
64g/m2 to 80g/m2 20 sheets 20 sheets 20 sheets 20 sheets
Within the range of the number on this chart, up to 200g/m2: 1 sheet can be inserted.
Staple position Changeable (128mm to 160mm)
(3) Folding
Maximum center fold 64g/m2 to 105g/m2: 3 sheets
Maximum tri-folding 64g/m2 to 105g/m2: 1 sheet
C-29
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 20. FS-612
21 to 30 30 sets 30 sets
31 to 40 25 sets 25 sets
41 to 50 20 sets 20 sets
Booklet tray Saddle stitching mode Length in the sub scan direction: 299 mm or less: 15 sets with 5
(Paper weight 64g/m2 to 105g/ sheets
Other than this condition: 20 sets with 5 sheets
m2)
Folding mode Length in the sub scan direction: 299 mm or less: 25 sets with 3
sheets fold
Other than this condition: 33 sets with 3 sheets fold
Tri-folding mode 50 sets with 1 sheet fold
Sub tray • 100 sheets
(Paper weight 64g/m2 to 300g/ SRA3, A3, B4, ISOB4, SRA4, SRA4S, A4, A4S, B5, ISOB5, B5S, ISOB5S, A5, A5S, B6S, ISOB6S,
A6S
m2)
13 x 19, 12 x 18, 11 x 17, 9 x 11, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 8 1/2*5,
51/2 x 8 1/2S, 81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper *3 (A4, 81/2 x 11)
Custom paper (Maximum 330 x 487 mm, Minimum 100 x 140 mm*5, 100 x 148 mm*6)
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a Curing: 10 mm or less
[1] 5 sheets
*1 Operation of the paper exit with the tab area at the trail edge side is not warranty.
*2 C8000 only
*3 C7000, C7000P, C70hc, C6000, 6000L, C1070, C1070P, C71hc, C1060, C1060Lonly
C-30
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 20. FS-612
C-31
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 21. PI-502
21. PI-502
21.1 Type
Type Torque limiter separation type sheet feeding device
21.2 Functions
Automatic sheet feeding Feeds the sheet to FS automatically under the instruction from the main body.
(Online operation)
Manual sheet feeding Feeds the sheet to FS under the instruction from the PI operation panel.
(Offline operation) The following 5 types can be selected for the post processing mode.
1 staple/back mode
2 staples (flat-stapling) mode
Punch Mode (when PK is installed on FS)
Saddle stitching mode
Tri-Fold mode
Note
The tray/Lw only supports the manual sheet feeding.
15jft1c001na
a Curing: 10 mm or less
[1] 5 sheets
*1 1250, 1250P, 1052, and 951 only
*2 C8000 only
*3 C7000, C7000P, C70hc, C6000, C6000L, and C1060L only
*4 C1070, C1070P, C71hc, C1060 + FS-532 only
*5 C1100, C1085 only
*6 The custom size paper is not available for the manual sheet feed.
C-32
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 21. PI-502
C-33
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 22. PK-512/513
22. PK-512/513
22.1 Type
Type FS built-in type punching operation device
22.2 Functions
Punching method Stops and punches every paper
Number of holes PK-512: 2 holes/3 holes (inch) or 2 holes/4 holes (metric)
PK-513: 4 holes
Hole diameter
6.5 mm (2 holes/4 holes), 8.0 mm (3 holes)
15kjt1c001na
C-34
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 23. FS-532
23. FS-532
23.1 Type
Type Staple-cut type multi staple device
23.2 Functions
(1) Functions
Sort, group mode
Offset Sort, offset group mode
OffsetStapleMode
Staple mode
C-35
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 23. FS-532
C-36
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 23. FS-532
Wide paper*2 (A3W, B4W, A4W, A4SW, B5W, A5W, 12 x 18W, 11 x 17W, 8 1/2 x 11W, 8 1/2 x 11SW,
5 1/2 x 8 1/2W)
Tab paper*6*8 (A3, B4, A4, A4S, B5, 11 x 17, 8 1/2 x 11, 8 1/2 x 11S, 5 1/2 x 8 1/2)
Custom size Maximum 324mm x 483mm*4*5, Min. 203mm x 139mm*3
paper
Maximum 330.2mm x 487.7mm*5*9, Min. 203mm x 148mm*9
Applicable paper Plain, Fine, Color, Coated, PrePrinted, Book/News, Embossed, Embossed2, Tab Paper (same as the
main body)
Paper weight 50g/m2to 300g/m2
62g/m2 to 300 g/m2 *7
*1 Z-folding staple: Maximum 305mm x 229mm, Minimum 210mm x 210mm (Folded paper size)
*2 1250, 1250P, 1052, and 951 only
*3 For 1250, 1250P, 1052, and 951+PF-706 (The machines except for PF-706 conform to each product specification)
*4 For 1250, 1250P, 1052 + PF-703, 951+LU-410 (The machines except for PF-703 and LU-410 conform to each product specification)
*5 Rear corner parallel staple: Maximum 320mm for CD direction
*6 Operation of the paper exit with the tab area at the trail edge side is not warranty.
*7 C1070, C1070P, C71hc, and C1060 only
*8 For C1070, C1070P, C71hc, and C1060: A4 and 81/2 x 11 only
*9 For C1070, C1070P, C71hc, and C1060 + PF-707 (The machines except for PF-707 conform to each product specification)
C-37
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 24. SD-510
24. SD-510
24.1 Type
Type Saddle stitching unit with the center folding and tri-folding
24.2 Functions
(1) Functions
Saddle stitching mode Exits paper to the output tray after being saddle stitched.
Half-Fold mode Exits paper to the output tray after being center folded on 1 or more sheets of paper.
Tri-folding mode Exits paper to the output tray after being tri-folded on 1 or more sheets of paper.
Paper exit Paper conveyance by the belt conveyor
*1 20 sheets when 92 g/m2 or heavier paper is used for inside paper or cover, or the paper is fed from PI-502
*2 15 sheets when 92 g/m2 or heavier paper is used for cover, or the paper is fed from PI-502
*3 10 sheets when 92 g/m2 or heavier paper is used for cover, or the paper is fed from PI-502
(3) Performance
Folding and stitching position
performance
C-38
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 24. SD-510
40g/m2 to 49g/m2 - -
For the paper that is more than 217g/m2, only the cover is adjustable and 1 sheets is counted as a set of
5 sheets.
Staple position Automatically adjusted according to the paper size (60 mm to 148.5 mm)
*1 Only 1250, 1250P, 1052, 951
*2 1250, 1250P, 1052, and 951+PF-706 (The machines except for PF-706 conform to each product specification)
*3 1250, 1250P, 1052+PF-703, 951+LU-410 (The machines except for PF-703 and LU-410 conform to each product specification)
*4 C1070, C1070P, C71hc, C1060 only
*5 C1070, C1070P, C71hc, C1060 +PF-707 (The machines except for PF-707 conform to each product specification)
C-39
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 24. SD-510
136g/m2 to 162g/m2 -
163g/m2 to 216g/m2 -
217g/m2 to 244g/m2 -
245g/m2 to 300g/m2 -
C-40
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 25. PK-522
25. PK-522
25.1 Type
Type FS built-in type punching operation device
25.2 Functions
Punching method Stops and punches every paper
Number of holes Inch area: 2-Holes/3-Holes
Metric area: 2-Holes/4-Holes
Sweden: 4-Holes
Hole diameter Inch area: φ8.0mm
Metric area: φ6.5mm
Sweden: φ6.5mm
Punch hole accuracy The accuracy is measured with 10 punched papers being overlapped.
a
Inch area: a (a diameter of an inscribed circle of a punched hole): 5.5mm or more
Metric area: a (a diameter of an inscribed circle of a punched hole): 4.0mm or more
Sweden: a (a diameter of an inscribed circle of a punched hole): 4.0mm or more
Hole pitch Inch area: 70 mm (2 holes), 108 mm (3 holes)
Metric area: 80 mm (2 holes/4 holes)
Sweden: 21, 70, 21mm (4 holes)
Supported mode Punch mode, straight mode
Applicable post processing mode Sort, group, staple
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a Curing: 10 mm or less
[1] 5 sheets
*1 1250, 1250P, 1052, and 951 only
*2 C1070, C1070P, C71hc, and C1060 only
*3 4 holes for Sweden and 3 holes only
C-41
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 25. PK-522
C-42
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 26. MK-732
26. MK-732
26.1 Type
Type PI paper conveyance unit
C-43
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 27. LS-505
27. LS-505
27.1 Type
Type Grip conveyance type horizontal stacker
Conveyance method Entrance conveyance Roller conveyance method
Stacker tray conveyance Grip conveyance method
Sub tray conveyance Roller conveyance method
Coupling conveyance Roller conveyance
Alignment method Movable alignment lever (stacker tray only)
Method of stacking Horizontal stacking Mixed stacking is unavailable (stacker tray only)
Shifting method Conveyance direction shift Shift amount: 20 mm (stacker tray only) *1
*1 The use of the shift is unavailable with the tab paper.
27.2 Functions
(1) Function
Stacker tray non-sort mode Exited into the stacker tray with no processing made.
Sub tray mode Exits paper to the sub tray without any process.
Stacker tray sort mode Executes shifting operation (20mm) and exits paper to the stacker tray *1
Coupling mode Conveys paper to the succeeding device without any process.
*1 The use of the shift is unavailable with the tab paper.
C-44
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 27. LS-505
Sub tray SRA3, A3, JISB4*1, ISOB4*2 *3 *5 *11 *12, SRA4 *4 *5 *11 *12,
SRA4S, A4, A4S, JISB5*1, JISB5S*1, ISOB5*2 *3 *5 *11 *12,
ISOB5S*2 *3 *5 *11 *12, A5, A5S*4 *5 *11 *12, JISB6S*1*4 *5 *11
*12, A6S*4 *5 *11 *12
13 x 19*4 *5 *11 *12, 12 x 18, 11 x 17, 9 x 11*3 *5 *11 *12, 81/2 x 14,
81/2 x 11, 81/2 x 11S, 51/2 x 81/2*3 *5, 51/2 x 81/2S*4 *5 *11 *12,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13, 8K*4 *5 *6 *11 *12, 16K*4
*5 *6 *11 *12, 16KS*4 *5 *6 *11 *12
Wide paper *3(A3W, B4W, A4W, A4SW, B5W, B5SW, A5W, 12 x
18W, 11 x 17W, 81/2 x 11W, 81/2 x 11SW, 51/2 x 81/2W, Max.
324mm x 463mm)
Tab paper *8 *9 (A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x
11S, 51/2 x 81/2, Max. 324mm x 463mm)
Custom size paper
Max. 324mm x 463mm, Min. 95mm x 133mm *3
Max. 330mm x 487mm, Min. 100mm x 148mm *4 *11 *12
Max. 330mm x 487mm, Min. 100mm x 140mm *5
Paper weight Stacker tray 50g/m2 to 244g/m2 *3
64g/m2 to 256g/m2 *4 *5 *11 *12
62g/m2 to 256g/m2 *12
Sub tray 40g/m2 to 350g/m2 *3*10
64g/m2 to 300g/m2 *4 *11 *12
64g/m2 to 350g/m2 *5
62g/m2 to 256g/m2 *12
*1 Default for North America (C8000/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*2 Default for Europe
*3 1200/1200P/1051/1250/1250P/1052 only
*4 C6501/C6501P/C65hc only
*5 C8000 only
*6 For China, Taiwan only (C6501/C6501P/C65hc/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*7 1 to 15 tab (4 tab and 10 tab are unavailable.) The use of the shift is unavailable with the tab paper.
*8 C8000/C7000/C7000P/C70hc/C6000/C1070/C1070P/C71hc/C1060 is A4 and 81/2 x 11 only
*9 Operation of the paper exit with the tab area at the trail edge side is not warranty.
*10 Loading paper weight 49g/m2 or less is not warranty
*11 C7000/C7000P/C70hc/C6000 only
*12 C1070/C1070P/C71hc/C1060 only
C-45
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 28. LS-506
28. LS-506
28.1 Type
Type Grip conveyance type horizontal stacker
Conveyance method Entrance conveyance Roller conveyance method
Stacker tray conveyance Grip conveyance method
Sub tray conveyance Roller conveyance method
Coupling conveyance Roller conveyance
Alignment method Movable alignment lever (stacker tray only)
Method of stacking Horizontal stacking Mixed stacking is unavailable (stacker tray only)
Shifting method Conveyance direction shift Shift amount: 20 mm (stacker tray only) *1
*1 The use of the shift is unavailable with the tab paper.
28.2 Functions
(1) Function
Stacker tray non-sort mode Exits paper to the stacker tray without any process.
Sub tray mode Exits paper to the sub tray without any process.
Stacker tray sort mode Executes shifting operation (20 mm) and exits to the stacker tray*1
Coupling mode Conveys to the finishing option without any process
*1 The use of the shift is unavailable with the tab paper.
C-46
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 28. LS-506
The amount is measured with 5 papers that are overlapped after printed
a Other than the OHP paper, the amount of curl is 15 mm or less.
OHP paper: Amount of curl: 3 mm or less
*1 1 to 15 tab (4 tab and 10 tab are unavailable.) The use of the shift is unavailable with tab paper.
*2 Operation of paper exit with tab area at the trail edge side is not warranty.
*3 C1100, C1085
*4 C1070, C1070P, C71hc, C1060
*5 1250, 1250P, 1052
*6 1250, 1250P, 1052 + PF-703 (The machines except for PF-703 conform to each product specification.)
*7 C1070, C1070P, C71hc, C1060 + PF-707 or MB-506 (The machines except for PF-707 and MB-506 conform to each product specification.)
C-47
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 29. FD-503
29. FD-503
29.1 Type
Type Multi folding device with punch and PI functions
29.2 Functions
(1) Function
Normal paper exit function Transfer paper exited from the main body is exited into the main tray or the sub tray.
Punching function Transfer paper that is exited by the main body or fed to the PI is punched for each sheet of paper and
exited into the main tray.
Punch hole accuracy The accuracy is measured with 10 punched papers being overlapped.
a
“a” (a diameter of an inscribed circle of a punched hole): 5.0mm or more (2 punched holes), 6.5mm or
more (3 punched holes)
Folding functions Transfer paper that is exited from the main body or fed to the PI is handled for folding (either one of the
following: Z-Fold, Letter fold-out, Letter fold-in, Double parallel fold, Gate fold, and folding) for each
sheet of paper, and exited into the sub tray/main tray (The Z-Fold exit to the main tray while in the FS
connection is limited only to B4, A3, 8 1/2 x 14, 11 x 17, 12 x 18 and 8K.)
PI insertion function The PI tray paper is inserted in the transfer paper exited from the main body.
Manual mode The PI tray paper is punched, folded and stapled, and then exited into the sub tray or the main tray. (The
stapling function is available only when the staple unit is connected to the downstream of the FD.)
C-48
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 29. FD-503
(Paper weight 40g/m2 to 350g/m2 SRA3, A3, JISB4*4, ISOB4*1 *3 *5 *11 *12, SRA4S, A4, A4S, JISB5*4, ISOB5*1*3 *5*11 *12, JISB5S*4,
*1*10,
ISOB5S *3 *5 *11 *12, A5, A5S*2 *3 *11 *12, JISB6S*2 *3 *4 *5 *11 *12, ISOB6S *3 *11 *12, A6S*2 *3
64g/m2 to 300g/m2 *2 *11 *12, *11 *12
64g/m2 to 350g/m2 *3) 13 x 19*2 *3*11 *12, 12 x 18, 11 x 17, 9 x 11*1 *3 *11 *12, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x
81/2*1 *3, 51/2 x 81/2S*2 *3 *11 *12
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
Tab paper *7 *8 (A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2)
Wide paper *1(A3W, B4W, A4W, A4SW, B5W, B5SW, A5W, 12 x 18W, 11 x 17W, 81/2 x 11W, 81/2 x
11SW, 51/2 x 81/2W, Maximum 324mm x 463mm)
Custom size paper Minimum 95mm x 139mm, Maximum 324mm x 463mm*1
Minimum 100mm x 148mm, Maximum 330mm x 483mm*2 *11 *12
Minimum 100mm x 140mm, Maximum 330mm x 487mm*3
*1 1200/1200P/1051/1250/1250P/1052 only
*2 C6501/C6501P/C65hc only
*3 C8000 only
*4 Default for North America (C8000/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*5 Default for Europe
*6 For China, Taiwan only (C6501/C6501P/C65hc/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*7 Operation of the paper exit with the tab area at the trail edge side is not warranty.
*8 C8000/C1070/C1070P/C71hc/C1060 is A4, 81/2 x 11 only
*9 Paper is stacked in the exiting sequence.
*10 Loading paper weight 49g/m2 or less is not warranty
*11 C7000/C7000P/C70hc/C6000 only
*12 C1070/C1070P/C71hc/C1060
C-49
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 29. FD-503
(3) PI functions
Paper size SRA3, A3, JISB4*1, ISOB4*2 *3 *4, SRA4*4 5 *9 *10, SRA4S, A4, A4S, JISB5*1, ISOB5S*2 *3 *4,
JISB5S*1, A5
13 x 19*4*5 *9 *10, 12 x 18, 11 x 17, 9 x 11*3*4 *9 *10, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2 *3
*4,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*4*5 *6 *9 *10, 16K*4*5 *6 *9 *10, 16KS*4*5 *6 *9 *10
Custom size paper *8*12
• 1200/1200P/1051/1250/1250P/1052
Minimum 182mm x 139mm, Maximum 324mm x 463mm
• C6501/C6501P/C65hc/C7000/C7000P/C70hc/C6000/C1070/C1070P/C71hc/C1060
Minimum 182mm x 148mm, Maximum 330mm x 483mm
• C8000
Minimum 182mm x 140mm, Maximum 330mm x 483mm
Applicable paper Plain, Recycle, Fine, Special
Paper weight 50g/m2 to 300g/m2
Maximum tray capacity 500 sheets (80g/m2) x 2 trays
*1 Default for North America (C8000/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*2 Default for Europe
*3 1200/1200P/1051/1250/1250P/1052 only
*4 C8000 only
*5 C6501/C6501P/C65hc only
*6 For China, Taiwan only (C6501/C6501P/C65hc/1200/1200P/1051/C7000/C7000P/C70hc/C6000 only)
*7 For C8000/C7000/C7000P/C70hc/C6000, A4, 81/2 x 11 only
*8 When it is used as the cover in perfect binding mode (Minimum 182mm x 279mm, Maximum 307mm x 483mm)
*9 C7000/C7000P/C70hc/C6000 only
*10 C1070/C1070P/C71hc/C1060 only
*11 3 holes only
*12 The custom size is not available for the manual sheet paper feed.
C-50
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 30. SD-506
30. SD-506
30.1 Type
Type Saddle stitching unit with the fore-edge trimming and the multi-folding function
30.2 Functions
(1) Function
Sub tray paper exit mode Exit paper to the sub tray without any process.
Coupling paper exit mode Convey paper to the succeeding device without any process.
Saddle stitching mode Exit paper to the bundle exit tray after the center folding, saddle stitching operation.
Saddle stitching trimming mode Exit paper to the bundle exit tray after the center folding, saddle stitching, trimming operation.
Multi-center folding mode Exit paper to the bundle exit tray after the center folding on 1 or more sheets of paper.
Multi-center folding trimming Exit paper to the bundle exit tray after the center folding and the trimming operation on 1 or more sheets
mode of paper.
Overlap tri-folding mode Exit paper to the tri-folding tray after the letter folding operation on 1 or more sheets of paper.
C-51
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 30. SD-506
[1]
[2]
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[1]
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C-52
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 30. SD-506
(The above information is applied when paper weight is 64g/m2 and no thick cover is not used.)
*1 Default for North America (C8000/1200/1200P/1051/C7000/C7000P/C70hc/C6000/C1070/C1070P/C71hc/C1060 only)
*2 Default for Europe
*3 1200/1200P/1051/1250/1250P/1052 only
*4 C8000 only
*5 C6501/C6501P/C65hc only
*6 For China/Taiwan only (C6501/C6501P/C65hc/1200/1200P/1051/C7000/C7000P/C70hc/C6000/C1070/C1070P/C71hc/C1060 only)
*7 1 sheet can be switched to thick paper (200g/m2)
*8 C7000/C7000P/C70hc/C6000 only
*9 C1070/C1070P/C71hc/C1060 only
[1]
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C-53
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 30. SD-506
[3]
[3]
[1]
[2]
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*1 1200/1200P/1051/1250/1250P/1052 only
*2 C6501/C6501P/C65hc only
*3 C8000 only
*4 C7000/C7000/C70hc/C6000/C1070/C1070P/C71hc/C1060 only
*5 C1070/C1070P/C71hc/C1060 only
C-54
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
31. SD-513
31.1 Type
Type Saddle stitching unit with the fore-edge trimming and the multi-folding operation device
31.2 Functions
(1) Functions
Saddle stitching mode Exit several sheets to the booklet tray after the half-folding and saddle stitching operation.
Saddle stitching trimming mode Exit several sheets to the booklet tray after the half-folding, saddle stitching and trimming operation.
Multi half-fold mode Exit one sheet or several sheets to the booklet tray after the process of the half-folding.
Multi half-fold trimming mode Exit one sheet or several sheets to the booklet tray after the process of the half-folding and trimming.
Multi tri-folding mode Exit one sheet or several sheets to the tri-folding tray after the process of the tri-folding.
Straight mode Conveys paper to the succeeding device without any process.
Sub tray mode Exits paper to the sub tray without any process.
C-55
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
(3) Performance
Paper alignment performance
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d e1 d2
w e w
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C-56
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
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Trimmer performance
[1]
C-57
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
C-58
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
POD PRINCE
45 sheets + cover (50 g/m2 to 216 g/m2)
40 sheets + cover (217 g/m2 to 300 g/m2)
Coated, Color paper Body weight Sheet
50g/m2 to 81g/m2 30 sheets
29 sheets + cover (50 g/m2 to 216 g/m2)
24 sheets + cover (217 g/m2 to 300 g/m2)
82g/m2 to 91g/m2 15 sheets
14 sheets + cover (50 g/m2 to 244 g/m2)*5
14 sheets + cover (50 g/m2 to 256 g/m2)*6
9 sheets + cover (244 g/m2 to 300 g/m2)*5
9 sheets + cover (257 g/m2 to 300 g/m2)*6
92g/m2 to 130g/m2 10 sheet
9 sheets + cover (50 g/m2 to 244 g/m2)*5
9 sheets + cover (50 g/m2 to 256 g/m2)*6
4 sheets + cover (244 g/m2 to 300 g/m2)*5
4 sheets + cover (257 g/m2 to 300 g/m2)*6
131g/m2 to 161g/m2 5 sheets
4 sheets + cover (50 g/m2 to 244 g/m2)*5
4 sheets + cover (50 g/m2 to 256 g/m2)*6
Grain long paper Body weight Sheet
50g/m2 to 91g/m2 30 sheets
29 sheets + cover (50 g/m2 to 216 g/m2)*7
92g/m2 to 130g/m2 10 sheet
9 sheets + cover (50 g/m2 to 216 g/m2)*7
131g/m2to 161g/m2 5 sheets
4 sheets + cover (50 g/m2 to 216 g/m2)*7
162 g/m2 to 300 g/ Not guaranteed
m2
Papers that are less than Body weight Sheet
182 mm in the main scan
direction 50g/m2 to 91g/m2 16 sheets
15 sheets + cover (50 g/m2 to 300 g/m2)
92g/m2 to 130g/m2 8 sheets
7 sheets + cover (50 to 216 g/m2)
3 sheets + cover (217 to 300 g/m2)
131g/m2 to 161g/m2 4 sheets
3 sheets + cover (50 to 300 g/m2)
4-point staple Applicable Paper Size A3, 11 x 17
Custom size*8 (Maximum 297 mm × 483 mm, minimum 279 mm × 257
mm)
Saddle stitching (4-point staple) Plain Body weight Sheet
sheets*4 50g/m2 to 81g/m2 15 to 50 sheets
15 to 45 sheets + cover (50 g/m2 to 216 g/m2)
14 to 40 sheets + cover (217 to 300 g/m2)
82g/m2 to 91g/m2 11 to 30 sheets
11 to 29 sheets + cover (50 to 216 g/m2)
10 to 24 sheets + cover (217 to 300 g/m2)
92g/m2 to 130g/m2 9 to 20 sheets
9 to 19 sheets + cover (50 to 216 g/m2)
8 to 19 sheets + cover (217 g/m2 to 244 g/m2)*5
8 to 19 sheets + cover (217 g/m2 to 256 g/m2)*6
8 to 14 sheets + cover (244 to 300 g/m2)*5
8 to 14 sheets + cover (257 to 300 g/m2)*6
131g/m2 to 161g/m2 7 to 15 sheets
7 to 14 sheets + cover (50 to 216 g/m2)
C-59
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
C-60
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 31. SD-513
However, when the booklet length after the trimming becomes shorter than 120 mm, trimming is not
available.
Trimming position Fore edge
Trimmer scraps box capacity Trimmer scraps box full sensor (PS96) detects the full condition.
The scraps box can be pulled out during machine operation.
The approximate capacity of the scraps box is 1,700 sheets.*1
*1 Condition: PROFI (80 g/m2), A3, 10 sheets saddle stitching booklet, trimming amount 5 mm
*1 The position misalignment of the crease line and the fold of paper whose weight is less than 105 g/m2 is not guaranteed.
*2 When the paper weight differs between each multi half fold, define with the heaviest weight.
The amount is measured with 5 papers that are overlapped after printed
Curling amount "a" 10 mm or less (49 g/m2 or less)
15 mm or less (50 g/m2 to 91 g/m2)
10 mm or less (92 g/m2 or more)
When the booklet is output, the outward curl is not guaranteed.
C-61
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 32. CR-101
32. CR-101
32.1 Type
Type SD built-in type crease operation device
32.2 Functions
(1) Functions
No-crease mode
Crease mode
Number of creases 1 to 4
Setting unit 0.1 mm
Minimum distance 1.0 mm
between the crease
lines
Prohibited range H1, H2: Crease is unavailable
a: Crease is available
The crease is performed in the order of A, B, C, D.
[1]: Output direction after the paper reverse
[2] Front stopper
[1]
H2
A
B
L a
C
H1
[2]
H1, H2 depends on the paper length in the sub scan direction (L).
Paper length in the sub scan direction (L)
240 mm or longer, less than 336 336 mm or longer, less than 337 337 mm or longer, 488 mm or
mm mm shorter
H1 7 mm 7 mm (L-330) mm
H2 46 mm (L-290) mm (L-290) mm
C-62
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 32. CR-101
(3) Performance
Crease performance
j1 j2 j3
k1 k2 k3
Pitch (maximum 4 j1, j2, j3, k1, k2, k3: ± 0.7 mm or less corresponding to the setting data
lines)
a
[2]
[1]
[1]: Fold line
[2]: Crease groove edge
Position a: 1.0 mm or less
misalignment of (Paper weight: 105g/m2 to 216g/m2)
the fold and the
crease line
C-63
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 32. CR-101
The amount is measured with 5 papers that are overlapped after printed
Curling amount "a" 15 mm or less (50 g/m2 to 91 g/m2)
10 mm or less (92 g/m2 or more)
When the booklet is output, the outward curl is not guaranteed.
*1 The position misalignment of the crease line and the fold of paper whose weight is less than 105 g/m2 is not guaranteed.
*2 1250, 1250P, 1052 + PF-703 (The machines except for PF-703 conform to each product specification)
*3 C1070, C1070P, C71hc, C1060 + PF-707 (The machines except for the PF-707 conform to each product specification.)
*4 C1100, C1085 + PF-707, PF-708 (The machines except for the PF-707 and the PF-708 conform to each product specification.)
C-64
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 33. TU-503
33. TU-503
33.1 Type
Type SD built-in type top and bottom trimming operation device
33.2 Functions
(1) Functions
No-slit mode
Slit mode
Cut position The top edge and the bottom edge of booklet
Trimming amount 14 mm to 26 mm (50 g/m2 to 61 g/m2)
10 mm to 26 mm (62 g/m2 to 300 g/m2)
The top and the bottom edge individual setting
However, the difference of cutting amount between the top and the bottom edge is within 10 mm and the length in the
main scan direction after the cutting is 120 mm or longer.
Capacity of the slit The slit scraps box full sensor/1 (PS107) and the slit scraps box full sensor/2 (PS115) detect the full condition.
scraps box The scraps box can be pulled out during machine operation.
The approximate capacity of capacity: 4,000 scraps of 13 mm (W) x 420 mm (L) , PROFI (80 g/m2)
(3) Performance
Slit performance
m q
m q
C-65
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 33. TU-503
The amount is measured with 5 papers that are overlapped after printed
Curling amount "a" 15 mm or less (50 g/m2 to 91 g/m2)
10 mm or less (92 g/m2 or more)
When the booklet is output, the outward curl is not guaranteed.
*1 1250, 1250P, 1052 + PF-703 (The machines except for the PF-703 conform to each product specification.)
*2 C1070, C1070P, C71hc, C1060 + PF-707 (The machines except for the PF-707 conform to each product specification.)
*3 C1100, C1085 + PF-707, PF-708 (The machines except for the PF-707 and the PF-708 conform to each product specification.)
C-66
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 34. FD-504
34. FD-504
34.1 Type
Type SD built-in type flattening a fold operation device
34.2 Functions
(1) Functions
Square-fold mode Square-fold + Saddle stitching (SD-513)
(4) Performance
Booklet height performance
C-67
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 34. FD-504
The amount is measured with 5 papers that are overlapped after printed
Curling amount "a" 15 mm or less (50 g/m2 to 91 g/m2)
10 mm or less (92 g/m 2 or more)
When the booklet is output, the outward curl is not guaranteed.
*1 1250, 1250P, 1052 + PF-703 (The machines except for the PF-703 conform to each product specification.)
*2 C1070, C1070P, C71hc, C1060 + PF-707 (The machines except for the PF-707 conform to each product specification.)
*3 C1100, C1085 + PF-707, PF-708 (The machines except for the PF-707 and the PF-708 conform to each product specification.)
C-68
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 35. PB-503
35. PB-503
35.1 Type
Type Simplified perfect binding machine (Consoled hot-melt type)
35.2 Functions
(1) Function
Perfect binding mode Automatically binds and stocks in a book stock section.
Sub tray mode Exits paper to the sub tray without any process
Relay conveyance mode Exits paper to the option (FS-521, FS-532) on the subsequent stage without any process
(4) Others
Warm-up time Approximately 20 minutes
Cover trimming Selectable from Trim or Not trim.
C-69
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 35. PB-503
Relay conveyance mode *8 Paper which can be used by the subsequent option (FS-521/FS-532)
• Large size: SRA3, A3, JISB4*1, ISOB4*2*3*5*9*10, SRA4*3*9*10, SRA4S
12 x 18, 11 x 17, 81/2 x 14, 13 x 19*3*9*10, 8K*3*4*9*10
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
Wide paper *5 (Max. 324mm x 460mm)
• Small size: A4, A4S, JISB5*1, ISOB5*2*3*5*9*10, JISB5S*1, ISOB5S*2*3*9*10,
16K*3*4*9*10, 16KS*3*9*10
9 x 11, 81/2 x 11, 81/2 x 11S
• Minimum size: A5, A5S*3*9*10, JISB6S*1*3*9*10, ISOB6S*2*3*9*10, 51/2 x
81/2*3*5, 51/2 x 81/2S*3*9*10
• Others: Finite tab paper *6*7: A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2
Custom size paper:
Maximum 330mm x 487mm*3*9*10, 324mm x 463mm*5
Minimum 100mm x 140mm*3, 100mm x 148mm*9*10, 95mm x
139mm *5
C-70
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 35. PB-503
C-71
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 35. PB-503
C-72
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 36. IC-602
36. IC-602
36.1 Type
Type AIO to the engine (option)
36.2 Functions
Resolution: Print: 1200 x 1200dpi, 600 x 600dpi
Scan: 200 x 200dpi, 300 x 300dpi, 400 x 400dpi, 600 x 600dpi
Gradation: RIP: 8bit/256 Gradation, 1bit/2 Gradation (Writing section of the main body: Equivalent to 256bit
Gradation)
Printable Area: Same as the main body
Number of Print: 1 to 9999
Continuous Print Speed: A4: 71 ppm (C1070, C1070P, C71hc), 61 ppm (C1060, C1060L)
81/2 x 11: 70 ppm (C1070, C1070P, C71hc), 60 ppm (C1060, C1060L)
Page-description language: Adobe PostScript3 (PS3019), PDF direct print (PDF version 1.7), APPE (version 2.6) (UK-104 and UK-207
is required), PDF and VT (version 2) (UK-104 and UK-207 is required), TIFF direct print (TIFF version 6
compliance), PPML (version 2.2), PCL-5c compatible, PCL XL (PCL6 version 3) compatible
Printer Driver: PPD
• Windows Vista, 7, 8, 8.1, Server 2003, Server 2008, Sever 2008 R2, Server 2012, Server 2012 R2 *1
• Linux CUPS
PS Plug-In
• Windows Vista/7, 8, 8.1, Server 2003, Server 2003 R2, Server 2008, Sever 2008 R2, Server 2012,
Server 2012 R2 *1
• MacOSX 10.5, 10.6, 10.7, 10.8, 10.9, 10.10 (PPC, Intel)
Printing Method: Pserver (IPX, SPX), LPD and LPR (TCP/IP), IPP (TCP/IP), AppleTalk (EtherTalk), Bonjour (TCP/IP), Web
service printing (TCP/IP), NPrinter and RPrinter (IPX, SPX), Raw Port (TCP/IP), SMB
*1 Includes 64bit.
36.3 Paper
Paper size Same as the main body.
Applicable paper Same as the main body.
Paper weight Same as the main body.
C-73
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 37. GP-501
37. GP-501
37.1 Type
Type Multi-hole punch unit for ring binding
37.4 Software
Communication method i) Start-stop synchronization style, full duplex.
ii) 1 Start Bit, 8bit Data length, 1 Parity Bit, 1 Stop bit. Maximum Frame Length: 128 byte
iii) Hard flow control (CTS/RTS).
iv) Baud rate:
[Standard] 19200 bps
[ISW=Log file Transmissions] 78000 bps
Communication Content According Interface Specification (Also refer to Appendix B)
37.5 Electronic
Required signals to UP & RXD, RTS, CTS, TXD
Downstream connected units
37.6 Inputs
(1) Media Input from Printer
Alignment/ skew variance at pick Center justified ± 4mm
up
Line speed 290 to 1250 mm/s (Fixed speeds within this range)
Speed variance at pick up ± 2%
Sheet frequency 120 ppm maximum
C-74
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 37. GP-501
(2) Power
Supply GP-501 individual power supply and power cord required.
Configurations by market Refer to the following table.
Machine Market Voltage (V) Current (A) Frequency (Hz) Paper size
1 US, Canada 115 +10/-15 % 3 60 81/2 x 11
2 Europe, Australia 220-240 +10/-15 % 1.8 50 A4
37.7 Outputs
Alignment/ skew at delivery ± 2mm or less for the pick up position
Speed variance at delivery ± 1% compared to speed variance at pick up
Chip tray capacity 2500 cycles (based on punched sheet count)
37.8 Performance
Punch accuracy Hole size ± 2%
Alignment ±0.5mm
Back gauge depth ±0.3mm
(1) Reliability
MCBJ: Punch 1 in 15,000 (20lb bond)
MCBJ: Bypass 1 in 65,000 (20lb bond)
37.10 Safety/Regulatory
Noise emissions (measured to Punch Maximum of 78dBA (punching 216gsm cover)
ISO7779) Bypass Maximum of 70dBA
C-75
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 37. GP-501
37.11 Appendix A
37.12 Appendix B
Number Model Die set type Pins Pinshape Hole size Paper size Label artwork
(WxH or D)
1 DS-501 Ring Binder 3 Round 8mm 81/2 x 11
3Hole (0.316")
C-76
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 37. GP-501
37.13 Appendix C
Paper Type for Punching
Destination Paper Name Weight (g/m2) Punch *2
(1) US Hammermill Color Copy Paper - 120 Q-Zone
Photo White
Hammermill Tidal MP 75 All
Hammermill Fore MP 75 All
Color Copy (Mondi) *1 120 Q-Zone
Wausau Exact Gloss Coated 215 Q-Zone
(C1S) *1
Hammermill Color Copy Cover *1 163 Q-Zone
216 Q-Zone
Color Copy (Mondi) *1 160 Q-Zone
(2) EU Konica Minolta Original 80 All
Konica Minolta Profi 80 All
Mondi BIO TOP 3 extra 80 All
Mondi Color Copy 200 Q-Zone
*1 For only C6501/C6501P/C65hc
*2 Q-Zone: Guaranteed only in Q-zone
All: Guaranteed in all environments
*Refer to the following graph
C-77
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 37. GP-501
80
70
A
Humidity (%RH)
60
B Q
40
30
20 C
10
10 18 20 23 30
Temperature (°C)
Color coil A plastic coil that looks like a spring which is threaded through round holes that are punched in the
document then the ends are cut off and crimped. The holes are either 4:1 or 5:1 (4 holes per inch or 5
holes per inch). This type of bind is horizontally flat and even folds around for easy handling of the
document.
Flush-cut covers Covers stock that is the same size as the paper contents and has round corners.
Plastic binding The name that is used to describe most common binding method of GBC.
The 19 and 21 rectangular hole, Plastic Comb type.
ProClick A plastic element that snaps together. This style requires holes that appear to be the same as Twin Loop
but are slightly larger.
The larger holes enable correct operation of the ProClick Pronto finishing devise.
Tabbing (hanging chad) “Tabbing” or “hanging chad” is when a hole is not punched cleanly through the material and a piece of
paper hangs from the edge.
This condition occurs when a die set is worn and usually result in miss-feeds.
Twin loop Looped wire element that is fed into square or round holes in the document in a similar fashion to Plastic
Binding. The holes are either 2:1 or 3:1 (2 holes per inch or 3 holes per inch). It is then squeezed together
or crimped to create an attractive bind that is holizontally flat.
Velobind A heat seal plastic bind that is best known for its security and attractive look. The one draw-back for
VeloBind is that it is not a layflat bind style. It is most often used in the Legal market for its security feature.
C-78
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 38. GP-502
38. GP-502
38.1 Type
Type Automatic Ring Binding Device (Ring Binder)
38.2 Functions
(1) Function
Bind mode Automatically punches and binds papers exited from the previous device and stocks in a book stock
section.
Through conveyance mode Conveys papers exited from the previous device to the succeeding device without any process.
(4) Others
Punch waste capacity Approximately 2,000 punches
*Detected by the full detection sensor and the punch conter
Element stacker Minimum 16 sheets
*Detected by the full detection sensor
Maximum Approximately 100 sheets
*Defined by the position of the label
[1] [2]
C-79
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 38. GP-502
Transparency 3M CG3700 - B - B
Metric Business Konicaminolta 80g/m2 A - A -
Original
Konicaminolta 80g/m2 A - A -
Profi
Mondi BIO TOP 80g/m2 A - - -
3 extra
Color paper Mondi Color 100g/m2 - - A -
Copy
120g/m2 - - A -
200g/m2 - A - A
Coated Mondi Color 170g/m2 - - - A
Copy Coated
Glossy
Transparency 3M CG3700 - B - B
* Recommended paper A: Evaluation standard paper for Japan, North America and Europe
Recommended paper B: Paper for original through check. Q zone is recommended
C-80
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 38. GP-502
X±1.8 mm X±1.8 mm
C-81
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 38. GP-502
3.6mm
Paper center
2.3mm
15.7mm 15.5mm
D D
C
C
Paper center
Acceptable-Protuberance
0.38mm
C Zone B Zone A Zone
Acceptable-Fuzziness
38.5 Materials
Name RB-101 (Ring binder element for GP-502)
Type GBC ellips
Color 4 Colors
Black: WY1, Clear: WY2, White: WY3, Navy Blue: WY4
Thickness 0.36 to 0.43 mm (Base material only)
Service life 1 year after manufacture. Only for the ones that are saved under the following conditions.
Storage ambient condition: Temperature: 12°C to 32°C, Humidity: 25% to 80%
Transportation ambient condition: Temperature: 0°C to 70°C, Humidity: 0% to 90%
Percent defective 2/1000 sheets
* The incidence ratio about
double-stick tape trouble
C-82
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C PRODUCT SPECIFICATIONS > 38. GP-502
C-83
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
D OVERALL COMPOSITION
1. SYSTEM CONFIGURATION
1.1 System configuration (C1070/C1070P/C71hc/C1060)
Note
• This section shows the example of the connection destination of each option.
For the optional device configuration, refer to "D.1.3 Configuration for optional device (C1070/C1070P/C71hc/C1060)".
[36] [48]
[47]
[46]
[35]
[32]
[34]
[14]
[45]
[9]
[13] [10]
[33] [12]
[11]
[20]
[22]
[44]
[23] [38]
[15] [37]
[2]
[25] [24]
[39]
[3]
[16]
[4]
[40]
[31] [1]
[30]
[5]
[28] [41]
[6]
[42]
[17]
[7]
[20]
[19]
[29]
[8]
[18]
[43]
[20]
[19]
[21]
[27]
[26]
D-1
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
DS-508 A4 4 Round
DS-509 A4 21 Rectangle
DS-510 A4 34 Round
DS-511 A4 23 Round
DS-512 A4 47 Round
DS-513 A4 12 Round
DS-514 A4 34 Rect.
DS-515 A4 2 Round
DS-516 A4 20 Rectangle
DS-517 A4 23 Square
DS-518 A4 34 Square
*5 Select one of OC-509 or DF-626. However, it is not for C1070P/C71hc since it does not have a scanner and the DF function.
D-2
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
[23] [24]
[20]
[21] [22] [3]
[2]
[18] [25]
[15]
[4]
[17] [26]
[5]
[19]
[1]
[18]
[12]
[14] [11]
[6]
[17] [10] [7]
[9]
[13] [8]
[16]
[1] Main body [2] Multi bypass paper feed unit (MB-506)
[3] Banner tray unit (MK-740) (Paper feed side) [4] Dehumidifier heater (HT-503)
[5] Large capacity paper feed unit (LU-202) [6] Video interface kit (VI-507)
[7] Upgrade kit (UK-104) [8] Upgrade kit (UK-207)
[9] Image controller (IC-308) [10] Image controller (IC-602A) *1
Image controller (IC-602B) *2
[11] Image controller (IC-415) [12] Dehumidifier heater (HT-511)
[13] Electric charge control unit (RU-516) [14] Humidification unit (HM-102)
[15] Relay conveyance unit (RU-509) [16] Finisher (Saddle stitch type) (FS-612)
[17] Punch kit (PK-512, PK-513) [18] Post inserter (PI-502)
[19] Finisher (Flat stitch type) (FS-531) [20] Banner tray unit (MK-740) (Paper exit side)
[21] Output tray (OT-502) [22] Electric charge control unit (RU-517)
[23] Original cover (OC-509) *3 [24] Reverse automatic document feeder (DF-626) *3
[25] Card authentication unit (AU-201/AU-201S), key counter [26] Working table (WT-511)
*1 The IC-602A can be installed for C1070, C1060.
*2 The IC-602B can be installed for C1070P, C71hc.
*3 Select one of OC-509 or DF-626. However, it is not for C1070P/C71hc since it does not have a scanner and the DF function.
1.3.1 Coupling combination of the main body and the paper feed option
Coupling combination of the main body and the paper feed option AC power to be connected to
1 MB-506*4 Main body -
2 LU-202*1 Main body -
3 PF-602m*2 Main body -
4 PF-707*3 Main body External (PF-707)
5 LU-202*1 MB-506*4 Main body -
6 No paper feed option Main body -
*1 HT-503 can be connected arbitrarily to LU-202.
*2 HT-504 can be connected arbitrarily to PF-602m.
*3 HT-506 can be connected arbitrarily to PF-707.
*4 MK-740 (paper feed side) can be connected arbitrarily to MB-506.
D-3
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
1.3.2 Coupling combination of the main body and the finisher option
Coupling combination of the main body and the finisher option AC power to be
connected to
D-4
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
47 Main body*7 RU-509*1 GP-501 RU-510 FD-503 SD-506 FS-532 External (RU-509/
GP-501/FD-503)
48 Main body*7 RU-509*1 GP-501 RU-510 FD-503 SD-513*10 FS-532 External (RU-509/
GP-501/FD-503/SD-513)
D-5
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
1.3.3 Combination of the main body and the image controller (IC) option
Combination of the main body and the IC option AC power to be connected
to
1 Main body IC-602*1 - - - -
D-6
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
[15] [16]
[13]
[14] [17]
[4]
[9] [19]
[12] [5]
[1]
[10]
[20] [8]
[22]
[6]
[9] [7]
[11]
[1] Main body [2] Multi bypass paper feed unit (MB-506)
[3] Banner tray unit (MK-740) (Paper feed side) [4] Dehumidifier heater (HT-503)
[5] Large capacity paper feed unit (LU-202) [6] Video interface kit (VI-507)
[7] Image controller (IC-602A) [8] Image controller (IC-415)
[9] Punch kit (PK-512, 513) [10] Post inserter (PI-502)
[11] Finisher (Saddle stitch type) (FS-612) [12] Finisher (Flat stitch type) (FS-531)
[13] Banner tray unit (MK-740) (Paper exit side) [14] Output tray (OT-502)
[15] Original cover (OC-509) *1 [16] Reverse automatic document feeder (DF-626) *1
[17] Electric charge control unit (RU-517) [18] Card authentication unit (AU-201/AU-201S), key counter
[19] Working table (WT-511) [20] Dehumidifier heater (HT-511)
[21] Electric charge control unit (RU-516) -
*1 Select one of OC-509 or DF-626.
1.5.1 Coupling combination of the main body and the paper feed option
Coupling combination of the main body and the paper feed option AC power to be connected to
1 MB-506*2 Main body -
2 LU-202*1 Main body -
3 LU-202*1 MB-506*2 Main body -
4 No paper feed option Main body -
*1 HT-503 can be connected arbitrarily to LU-202.
*2 MK-740 (paper feed side) can be connected arbitrarily to MB-506.
1.5.2 Coupling combination of the main body and the finisher option
Coupling combination of the main body and the finisher option AC power to be connected
to
1 Main body*3 OT-502*4 -
2 Main body*2 FS-531*1*4 -
3 Main body*2 FS-612*1*4 -
*1 PK-512, 513 and PI-502 can be connected arbitrarily to FS-531 and FS-612.
*2 RU-516 can be connected arbitrarily to Main body.
*3 RU-517 can be connected arbitrarily to Main body.
*4 MK-740 (paper exit side) can be connected arbitrarily to FS-531, FS-612 and OT-502.
D-7
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 1. SYSTEM CONFIGURATION
1.5.3 Combination of the main body and the image controller (IC) option
Combination of the main body and the IC option AC power to be connected
to
1 Main body IC-602A - -
2 Main body IC-415 VI-507 External (IC-415)
D-8
D OVERALL COMPOSITION > 2. MAIN BODY UNIT
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L CONFIGURATION
[19]
[17] [18]
[16]
[15]
[1]
[14] [2]
[3]
[4]
[13] [5]
[6]
[7]
D-9
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 3. PAPER PATH
3. PAPER PATH
3.1 Straight paper exit mode
[8]
[1]
[2]
[7]
[3]
[6] [4]
[5]
D-10
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 3. PAPER PATH
[10]
[1]
[2]
[9]
[8]
[7]
[3]
[6] [4]
[5]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 3. PAPER PATH
[10] [11]
[12]
[1]
[9] [2]
[8]
[7] [3]
[6] [4]
[5]
D-12
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 4. CONTROL BLOCK DIAGRAM
SCIPB NRB
M PS HDD OB RBU HDD
PRCB
M FM CL SD PS MB M
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[11] [1]
Step 3
Sub step 3 [2]
[12] [4][3] Step 2
Step 4
Step 1
Sub step 1
[10]
Sub step 2
[9]
[8]
Step 6 [5]
[6]
[7] Step 5 / Sub step 4
[1]
[2]
[4] [3]
[1] Drum [2] Charge (negative)
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 5. IMAGE CREATION PROCESS
[4]
[3]
[1]
[2]
[1] Writing unit [2] Laser beam
[3] Neutralized section [4] Charge (negative)
[4]
[3]
[2]
[1]
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[2]
[1]
[8] [5]
[7]
[6]
[1]
[4]
[2]
[3]
[1] Transfer belt [2] Paper
[3] 2nd transfer roller/Lw [4] 2nd transfer roller/Up
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 5. IMAGE CREATION PROCESS
[1]
[2]
[4] [3]
[1] Transfer belt [2] Paper
[3] 2nd transfer roller/Lw [4] Discharge section
[3] [1]
[2]
[1] Drum [2] Cleaning blade
[3] Remaining toner -
[1]
[3]
[2]
[1] Drum [2] Erase lamp (EL)
[3] Remaining electric charge -
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[3] [1]
[2]
[3]
[2]
[5] [4]
[1] Transfer belt [2] 2nd transfer roller/Lw
[3] 2nd transfer roller/Up [4] When the DC bias (positive) is applied
[5] When the DC bias (negative) is applied -
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[15]
[1]
[2]
[14] [3]
[13] [4]
[12]
[11] [5]
[6]
[10] [8] [7]
[9]
[1] Developing unit/Y waste toner entrance [2] Belt collection pipe
[3] Developing unit/M waste toner entrance [4] Developing unit/C waste toner entrance
[5] Developing unit/K waste toner entrance [6] Horizontal conveyance pipe
[7] Vertical conveyance pipe/1 [8] Vertical conveyance pipe/2
[9] Waste toner box [10] Vertical conveyance pipe/3
[11] Drum/K waste toner inlet [12] Drum/C waste toner inlet
[13] Drum/M waste toner inlet [14] Drum/Y waste toner inlet
[15] Belt waste toner inlet -
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Writing/Y (LDB1)
Writing/M (LDB2)
Writing/C (LDB3)
Writing/K (LDB4)
Separation (HV2)
[1] The drum motor/K (M4) becomes active [2] The drum motor/Y (M1) becomes active
[3] The drum motor/M (M2) becomes active [4] The drum motor/C (M3) becomes active
[5] The charging corona/Y becomes active [6] The V_TOP signal is created
[7] The separation becomes active [8] 2nd transfer started
[9] Writing started (1st sheet) [10] Writing ended (1st sheet)
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L D OVERALL COMPOSITION > 7. PROCESS SPEED
7. PROCESS SPEED
7.1 bizhub PRESS C1070/C1070P/C71hc
Depending on the combination of the paper weight and the coating of the output image, the machine has 3 types of the process speed.
The process speed has 3 types; 315 mm/s (High), 225 mm/s (Middle), 157.5 mm/s (Low speed).
Weight Paper type
Plain, Fine, Color Coated-GL, Coated-GO, Coated-ML, Coated-MO
Normal Glossy Normal Glossy
62 g/m2 to 74 g/m2 High Middle - -
Note
• When the temperature that has been detected for the last 4 hours is estimated less than 17°C: The 1step deceleration is applied to
the process speed for the following weights of papers; 106g/m2 to 135g/m2, 136g/m2 to 176g/m2, 217g/m2 to 256g/m2.
• When the resistance value of the 2nd transfer is more than the specified value, the process speed "High" is changed to "Medium".
• In the normal mode, the arbitrary speed is selectable from the followings: The automatic switchover, the initial speed, the 1step
slow speed.
Note
• When the temperature that has been detected for the last 4 hours is estimated less than 17°C: The 1step deceleration is applied to
the process speed for the following weights of papers; 106g/m2 to 135g/m2, 136g/m2 to 176g/m2, 217g/m2 to 256g/m2.
• When the resistance value of the 2nd transfer is more than the specified value, the process speed "High" is changed to "Medium".
• In the normal mode, the arbitrary speed is selectable from the followings: The automatic switchover, the initial speed, the 1step
slow speed.
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E SERVICE TOOL
1. bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L
1.1 Service material list
1.1.1 Service material list
Parts Number Name Shape Remark
- Isopropyl alcohol
50gaf2c142na
- Aceton
50gaf2c142na
50gaf2c144na
8050fs3005
50gaf2c145na
50gaf2c145na
50gaf2c145na
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8050fs3005
8050fs3005
8050fs3017
8050fs3018
8050fs3019
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2. A password that was used for the certification of the mail can be changed.
3. You can receive directions for use of "Mail remote notification system" by using E-mail.
To use the preceding functions, send a mail with a simple keyword (command).
For particulars of the command, refer to E.1.4.5 Operating instructions of the mail remote notification system
(a) Procedure
1.Press [Utility/Counter] on the operation panel.
2.Press [03 Administrator Setting].
3.Press [05 Network Setting].
4.Press [01 NIC Setting].
When IC-602 is installed, press [01 TCP/IP Setting].
5. Enter "IP Address," "Subnet Mask," and "Gateway Address."
6. Restart the main body.
Note
• The system administrator normally assigns the IP address of the copier. For details, contact the system administrator.
(a) Procedure
1. Start up the Web browser.
When the proxy is placed on the Web browser, it becomes unavailable to access the main body Web.
For particulars, contact the network administrator. Be sure to avoid setting from 2 or more browsers at a time.
2. Specify the IP address of the copier main body that is entered thorough "(1) Setting from the operation panel".
When you access the Web Utilities of the copier main body, "Main page" is displayed.
Note
• If IC-602 is connected, the screen "PAGE SCOPE Web Connection" appears. To display "Main page" of the Web Utilities,
click the icon "Web Utilities" after you logout.
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• One or more spaces or tab are required between a command and an option that are written in the mail. The line break is not
available.
• Enter all the commands that are written in the mail in one-byte alphanumeric characters (ASCII characters). When there is any
other characters are used, an error message "No command found" is sent back.
• Start a command that was written in the mail from the line head without space. When there is a space or tab found at the line head,
the line is ignored.
• The maximum number of commands available in a mail is 10. Commands exceeding 10 are ignored.
• Avoid attaching a file to a mail who is sent to the main body. When the attached file size is large, the main body handles that mail
as a nuisance mail.
• Avoid adding a signature to a mail who is sent to the main body. The copier handles a signature on a mail as a command and
send back an error mail.
• In the case the power is shut off while the main body is sending a mail or the main body is printing the list print, the same mail can
be sent back twice.
• The main body can receive up to 5 mails from the mail server at the same time. The main body can receive up to mails from the
mail server at the same time.
(a) Procedure
1.Select [Utility/Counter] button on the touch panel.
2.Press [03 Administrator Setting].
3.Press [05 Network Setting].
4.Press [01 Machine NIC Setting].
When IC-602 is installed, press [01 TCP/IP Setting].
5. Enter "IP Address," "Subnet Mask," and "Gateway Address."
6. Restart the main body.
Note
• The system administrator normally assigns the IP address of the copier. For details, contact the system administrator.
(a) Procedure
1. Start up the Web browser.
• When the proxy is placed on the Web browser, it becomes unavailable to access the main body Web. For particulars, contact the
network administrator. Be sure to avoid setting from 2 or more browsers at a time.
• Recommended Web browser: Internet Explorer 8.0 or later
2. Specify the IP address of the copier main body that is entered thorough "(1) Setting from the touch panel".
When you access the Web Utilities of the copier main body, "Main page" is displayed.
Note
• If IC-602 is connected, the screen "PAGE SCOPE Web Connection" appears. To display "Main page" of the Web Utilities,
click the icon "Web Utilities" after you logout.
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User name: ce (small letter, cannot be changed)
Password: Enter the CE password of service mode. (Default: "92729272")
Note
• No error check is proceeded for the Web setting file. Be careful when the import is proceeded.
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Note
• To enable the setting data, switch off and on the SW2 and initialize the HDD.
• Access the Web Utility after the initialization of main body and options is completed. The imported setting files are
possibly not take effect when you access the Web Utility soon after the OFF or ON of SW2.
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Note
• The setting file that was imported to A is appeared on "Administrator Setting screen" in initial setting, therefore selecting A
is recommended.
Note
• The setting file name does not need to be [joblogA.html]. The settings are saved in the main body with names of
joblogA.html to joblogJ.html.
Note
• To enable the setting data, switch off and on the SW2 and initialize the HDD.
• Access the Web Utility after the initialization of main body and options is completed. The imported setting files are possibly
not take effect when you access the Web Utility soon after the OFF or ON of SW2.
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Note
• They differ from the login user name and the password for the Extension for maintenance
1. Conduct the step 1 to step10 of the procedure (a) to see if the import of the setting file is normally completed. When the import of the
setting file fails after you conduct these processes, conduct the step 2 and the following steps.
2. Enter the service mode.
"Service Mode menu screen"
Press [05 State Confirmation].
Press [01 I/O Check Mode].
3. [I/O Check Mode screen]
Enter "99" with the numeric keys. Confirm that "99-00" is displayed on the message display area.
4. Press the Access button.
5. Enter "03" with the numeric keys. Confirm that "99-03" is displayed on the message display area.
6. Press the start button.
When "NG" is displayed, press the Start button and perform the HDD bad sectors check and the recovery again.
When “OK” appears, conduct the step1 to step10 of the procedure (1) to see if the import of the setting file is normally completed. If the
writing of the setting file fails after you conduct these processes, the trouble of the HDD is considerable. Replace it with new one.
Note
• When the HDD is replaced, execute "Utility" - "Administrator Setting" - "Security Setting" - "HDD Management Setting" -
"HDD Restore/Backup". (Only when the customer has the backed up data)
• The job history data is not restored after the execution of "HDD Restore/Backup".
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(2) Procedure
1. Press [Utility/Counter] on the operation panel.
2. Press [Details Counter].
3. "Details Counter List screen"
Press [HELP] - [Utility/Counter] -[Check Job Setting] on the operation panel.
4. After the following message appears, remove the USB memory.
Note
• Do not remove the USB memory before the message disappears. The data is being output to the file while the message is
displayed. If you remove the USB memory while the message is displayed, you cannot save the file properly.
• ORU-M Maintenance History is output to the file only when DIPSW15-0 is ON.
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(2) Preparation
Connect the USB memory to the service port.
Note
• When the counter data file is created in the folder combination mode of Management Tool, save the counter data file in the
following folder configuration of the USB memory.
C1070
ORU_DATA
(3) Procedure
1. Be sure that the ordinary operation screen *1 is displayed.
Press [Utility/Counter] button.
2. "Utility screen"
On the Operation panel, press the following buttons.
1→0→C→6→9
3. "ORU-M Counter Rewrite menu screen"
Press [01 Load from external memory].
Note
• If the USB memory is not connected to the connection port, the error message appears not to go on to the file selection
screen.
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6. "Pop-up screen"
Press [Yes] to start reading the counter data.
Note
• Be sure not to deactivate the main power switch (SW1) until the reading file completes.
7. "Pop-up screen"
Confirm the message "Completed data loading from external memory" and press [OK].
*1 Default is the [MACHINE] screen.
(2) Preparation
Connect the USB memory to the service port.
Note
• Be sure to create a folder as which is shown the following beforehand.
C1070
ORU_DATA
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(3) Procedure
1. Be sure that the ordinary operation screen *1 is displayed.
Press [Utility/Counter] button.
2. "Utility screen"
On the Operation panel, press the following buttons.
1→0→C→6→9
3. "ORU-M Counter Rewrite menu screen"
Press [02 Store to External Memory].
4. "ORU-M Counter Rewrite [To External] screen"
Press [Start Storing].
Note
• When the USB memory is not connected to the connection port, an error message appears.
• Be sure not to deactivate the main power switch (SW1) until the storing file completes.
5. "Pop-up screen"
A pop-up screen is displayed after the saving completes. Check the file name and press [OK].
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• "TWN3" (Elatec Vertriebs GmbH)
Applicable mode USB
: Transparent Virtual COM Port
V24: Transparent Operation
Note
The driver for the RFID tag reader and writer must be installed to the computer beforehand.
• "TMRF-1-U001" (Tamura Corporation)
Vista, 7 dedicated USB driver (Windows Vista, 7)
8 (64 bit) dedicated USB driver (Windows 8)
• "TWN3" (Elatec Vertriebs GmbH)
TWN Serial Port driver (Windows XP (32bit only))
• The following shows the port setting of the TWN Serial Port driver.
Item Value
bit/sec 9600
Data bit 8
Parity None
Stop bit 1
Flow control None
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5 SetPersonal × ○
6 Administrator Setting ○ ×
7 Unit Serial Number Setting × ○
8 Intermediate transfer steering sensor information × ○
setting
9 Option × ○
10 Version ○ ○
○: operable, ×: inoperable
(3) Uninstallation
There are following 2 ways to uninstall the Management Tool.
• Use "Add or Remove Programs" ("Programs and Features" for Windows Vista, Windows 7).
• Execute "Setup.exe" again.
Note
• The user information and the data information (Work log, User information, and Technician information) are saved in the
following folder separately from Management Tool.
• Windows Vista, Windows 7, Windows 8:
C:\Users\Public\Documents\KONICA MINOLTA\Management Tool\
Since those information cannot be deleted by uninstalling, delete them manually.
When reinstalling it without deleting those information, the Management Tool can be started with the information before
uninstallation.
• When uninstalling the Management Tool, all Management Tool programs need to be closed.
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The administrator password has not been registered soon after the installation. Register the administrator password when the password
setting screen appears after you click the [OK] button.
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For the replacement work, log in the technician mode. Select [Registered technician name], enter the required information and log in.
Note
• The image at the top of the screen can be customized. (Refer to E.1.10.12.(4) Image setting)
• When no technician has been registered, the registered technician name cannot be selected.
For details of registering the technician, refer to E.1.10.11.(2) Register technician.
[1] [2]
(4) End
There are following 2 ways to exit the Management Tool.
• Click [Exit] button on the login screen or the top screen
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• Select [Exit] from [File] menu
• Click [x] (close) button on the upper right corner of the screen
• Shut down or log off the computer
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2. Click [Save].
The CSV file is exported to the specified location.
For details on CSV format, refer to E.1.10.12.(6) Export CSV.
2. Click [OK].
The report is printed.
For details on print layout, refer to E.1.10.12.(7) Print Report.
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Select the user, check the work log, and click "OK".
Proceed to step 5.
4. The "Select technician" screen appears.
Select the technician, check the work log, and click "OK".
Proceed to step 5.
5. The work log list is displayed.
On the work log list, filtering by conditions or sorting displayed items is available.
You can check the detail of the work log information that is selected, export as CSV, and print the report.
For the display filter, the displayed contents differs depending on the display method that is selected on the work log reference method
in step 2.
When "Select user" is selected:
Note
• Click the item name of the work log list so that items can be sorted in descending or ascending order. The mark ▲
indicates that the current display is in ascending order. Click it to change in descending order.
• On the work log list screen, the items that are displayed and their display width can be changed via "Set list view". (Refer
to E.1.10.12.(5) Set list view)
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• Click [Export CSV] to export the work log information that is currently selected in CSV format. (Refer to E.1.10.12.(6)
Export CSV)
• Click [Print] to print the report of the work log information currently selected. (Refer to E.1.10.12.(7) Print Report)
Note
• Click [Back] or [Next] to switch the work log displayed.
• Click [Export CSV] to export the work log information that is currently displayed in CSV format. (Refer to E.1.10.12.(6) Export
CSV)
• Click [Print] to print the report of the work log information that is currently displayed. (Refer to E.1.10.12.(7) Print Report)
• For details on user association, refer to E.1.10.4.(2).(b) Associating customers.
(c) Import
Import the work log which is exported from Management Tool.
1. Specify the storage location of the work log file that is imported.
2. Click [Open].
3. The password input screen is displayed.
Enter the password that you configured on the work log file when it was exported.
4. Click [OK].
The work log file is imported.
Note
• Use one-byte alphanumeric characters and symbols for password.
• The work log information that exists is not imported.
• The invalid work log information is skipped and the import process continues.
• The work log exported by other computer also can be imported. However, the work log information is possibly overlapped.
(d) Export
Export the work log collectively.
1. Specify the location where the file is stored.
2. Click [Save].
3. The password input screen is displayed.
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Configure the password on the export file.
4. Click [OK].
The export of the work log starts.
Note
• Use one-byte alphanumeric characters and symbols for password.
• The password that is configured on the export file is required for the import.
• The file format "Work log file" is a format to display the contents on the Management Tool. When the file is stored in other
format, the file is unable to open on the Management Tool.
Note
• Click the item name of the user information list so that the items can be sorted in descending or ascending order. The mark ▲
indicates that the current display is in ascending order. Click it to change in descending order.
• On the user information list screen, the items that are displayed and their display width can be changed via "Set list view".
(Refer to E.1.10.12.(5) Set list view)
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(c) Edit
Edit a registered user information.
1. Edit the items to be changed.
For the procedure to enter each item, refer to E.1.10.4.(4).(b) Initial registration.
2. Click [OK].
The edited result is reflected to the user information.
(d) Import
Import the user information which is exported from Management Tool.
1. Specify the storage location of the user information file that is imported.
2. Click [Open].
The user information file is imported.
Note
• The user information that exists is not imported.
(e) Export
Export the user information collectively.
1. Specify the location where the file is stored.
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2. Click [Save].
The export of the user information starts.
Note
• The file format "User Information file" is a format to display the contents on the Management Tool. When the file is stored in
other format, the file is unable to open on the Management Tool.
(5) SetPersonal
Change the password of login technician or edit the comment.
2. Click [OK].
The new Password is configured.
Note
• Use one-byte alphanumeric characters and symbols for password.
(6) Unit serial number setting (bizhub PRESS C8000 and bizhub PRESS C1100, 1085)
The unit serial number is written in the RFID tag.
Note
• When the RFID tag is replaced because of such as physical damage, the new RFID tag can be recognized to the unit.
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Note
• Serial number setting initializes the RFID tag data.
The initialized data cannot be restored.
3. When the RFID tag write in screen is displayed, touch the RFID tag with the RFID tag reader.
(7) Intermediate transfer steering sensor information setting (bizhub PRESS C8000 and bizhub PRESS C1100, 1085)
The initial value of the intermediate transfer steering sensor is written to the RFID tag.
2. The wizard is activated and the intermediate transfer steering sensor information input screen appears.
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Input the intermediate transfer steering sensor information and click "Write".
3. When the RFID tag write in screen is displayed, touch the RFID tag with the RFID tag reader.
Note
• Touch the RFID tag in which the data of the intermediate transfer unit is saved.
(8) Option
Configure each setting of Management Tool.
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(a) Display a confirmation message when a part of the following copiers that requires the replacement is selected:
bizhub PRESS C7000, 6000, 1250, 1250P, 1052, C1070, C1070P, C71hc, C1060, bizhub PRO C1060L
Select whether to display the confirmation message of the target unit after the selection of the part for replacement during the replacement
of the following copiers: bizhub PRESS C7000, 6000, 1250, 1250P, 1052, C1070, C1070P, C71hc, C1060, bizhub PRO C1060L
(b) Locate automatically the data file of the following copiers in the USB memory: bizhub PRESS C7000, 6000,
1250, 1250P, 1052, C1070, C1070P, C71hc, C1060, bizhub PRO C1060L
Configure the activation mode of the replacement of bizhub PRESS C7000, 6000, 1250, 1250P, 1052, C1070, C1070P, C71hc, C1060,
bizhub PRO C1060L.
• When the box is checked, the replacement is activated in USB memory cooperation mode.
• When the box is not checked, the replacement is activated in folder cooperation mode.
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5. Select the parts to reset the counted value from the unit information read.
Note
• When you select the intermediate transfer belt of the intermediate transfer unit, the intermediate transfer belt information
screen appears.
Be sure to input the reflectance value which is written on the belt.
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7. When the count reset is done successfully, the unit information screen is updated.
8. When you cancel the count reset, Click "Undo reset count."
When the canceling count reset screen appears, touch the RFID tag with the RFID tag reader. The count information returns to the condition
when it was read.
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1. Click "Replacement work" on the top screen.
Alternatively, select "Replacement work" in the "Tool" menu.
2. A screen to select the machine type appears.
3. Once the reading the data file of the USB memory or the folder completes, the writing screen appears. The read files are shown in a list on
the center of the screen.
Note
• When it is activated in the folder cooperation mode, it cooperates with the folder of the previous replacement.
4. Select the data file which includes the replacement unit from the read data files and click the "Select parts".
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Note
• The unit with "blank" is the target unit of the replacement.
• The display of the unit column shows the condition of the unit.
• Blank:
Unit whose part information is exported from the device (target to replace)
• Completed editing:
Unit whose part to be reset the count has been selected, or whose unit serial number has been registered
• Already written.:
Unit whose part to be reset the count has been written in the data file
• Already imported the device.:
Unit whose part information has been imported to the device
• For the unit with "Already imported the device." on the column, the part to be reset the count cannot be selected.
5. Once the reading of the unit completes, the part selection screen appears.
The units read are listed on the left of the screen as buttons.
6. Select the unit to replace, select the part to reset the count, and then click "Back to writing screen".
On the parts selecting screen, the unit serial number (alphanumeric characters in 16-digit) can be input.
Blank is also available when the serial number is not needed.
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appeared on the following serial numbers: the serial number that is appeared on the button on the left side of the screen; the
serial number that is appeared on the unit information or the machine information.
8. Repeat steps 4 to 7 to all data files which include the unit you replace.
9. Click "Write" button.
Note
• To switch to the folder cooperate mode, click the "Reference" button of the writing screen and select the folder.
• In the next replacement, it is activated in the mode of the previous replacement.
This mode can be switched with "Option" (Refer to E.1.10.4.(8) Option).
10. A writing confirmation message appears and the "Completed editing" unit is written in the data file of the USB memory or the PC folder.
Then, the replacement completes.
In the USB cooperate mode, the USB memory can be removed safely once the replacement completes.
* Pop-up screen in the USB cooperation mode
Note
• Be sure not to disconnect the USB memory until the writing completes since it takes time to complete writing to the USB
memory in the USB cooperation mode.
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• When the USB memory failed to be removed safely, writing to the data file possibly not complete properly. Confirm that no
other program uses the USB memory and write to the data file again.
• In the folder cooperate mode, be careful not to mistake the import data when you cooperate with the C7000 and 6000 main
body.
• While in the replacement work, the Management Tool cannot be exited.
To exit the Management Tool, exit the replacement work.
3. Once the reading the data file of the USB memory or the folder completes, the writing screen appears. The read files are shown in a list on
the upper side in the center of the screen. Also, the unit information of the data files that is selected in the data file list is shown in a list on
the lower side in the center of the screen.
Note
• When it is activated in the folder cooperation mode, it cooperates with the folder of the previous replacement.
4. Select the data file which includes the replacement unit from the read data files and click the "Select parts".
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Note
• The data file that is regarded as a "Replacement object" in the Unit column of the data file list, includes the units that need the
replacement. (equipped with the parts that are the counter reset object.)
• The display of the unit column shows the condition of the all units which are stored in the data file.
• Blank:
Data file with the unit whose part information has been exported from the device, or the unit which has been written. Even
if there is no target unit of the replacement, you can select the part which requires the count reset and you can also
configure the unit serial number.
• Replacement object:
Among the unit whose part information has been exported from the device and the unit which has been written, the data
file with the target unit of the replacement. The unit whose count to be reset can be selected, and the unit serial number
can be configured.
• The edited parts are included:
Data file which includes the unit that already selected the part for the counter reset and the unit that registered the unit
serial number.
• Already imported the device.:
Data File which has the all units whose part information are imported to the device.
• The unit with "blank" on the status column of the unit information list is the target unit of the replacement.
• The status column shows the condition of the unit.
• Blank:
Unit whose part information is exported from the device (target to replace)
• Completed editing:
Unit whose part to be reset the count has been selected, or whose unit serial number has been configured
• Already written.:
Unit whose part to be reset the count has been written in the data file
• Already imported the device.:
Unit whose part information has been imported to the device
• For the unit with "Already imported the device." on the status column in the unit information list, the part cannot be selected
for the counter reset.
5. Once the reading of the unit completes, the part selection screen appears.
The units read are listed on the left of the screen as buttons.
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6. Select the unit that you replace, select the part you reset the count, and then click "Back to writing screen".
On the parts selecting screen, the unit serial number (alphanumeric characters in 16-digit) can be input.
Blank is also available when the serial number is not needed.
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8. Repeat steps 4 to 7 to all data files which include the unit you replace.
9. Click "Write" button.
Note
• To switch to the folder cooperate mode, click the "Reference" button of the writing screen and select the folder.
• In the next replacement, it is activated in the mode of the previous replacement.
This mode can be switched with "Option" (Refer to E.1.10.4.(8) Option).
10. A writing confirmation message appears and the unit in the "Completed editing" status is written in the data file of the USB memory or the
PC folder. Then, the replacement completes.
In the USB cooperate mode, the USB memory can be removed safely once the replacement completes.
* Pop-up screen in the USB cooperation mode
Note
• Be sure not to disconnect the USB memory until the writing completes since it takes time to complete writing to the USB
memory in the USB cooperation mode.
• When the USB memory failed to be removed safely, writing to the data file possibly not complete properly. Confirm that no
other program uses the USB memory and write to the data file again.
• In the folder cooperate mode, be careful not to mistake the import data when you cooperate with the 1250, 1250P, and 1052
main body.
• While in the replacement work, the Management Tool cannot be exited.
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To exit the Management Tool, exit the replacement work.
1.10.8 bizhub PRESS C1070/C1070P/C71hc/C1060 and bizhub PRO C1060L replacement procedure
Note
• There are following 2 modes according to the destination to save the cooperated counter data for the replacement on bizhub
PRESS C1070, C1070P, C71hc, C1060, bizhub PRO C1060L.
• USB cooperation mode:
Executes the counter reset directly to the counter data that is read from the main body to the USB memory with the "Save to
External Memory" of ORU-M.
• Folder cooperation mode:
Moves the counter data that is read from the main body to the USB memory to the folder of the client PC temporarily. Then,
executes the counter reset to the counter data in the folder with the "Save to External Memory" of ORU-M.
• It is activated in the mode of the previous replacement, but the mode can be selected with "Option" (Refer to E.1.10.4.(8) Option).
(Default is USB cooperation mode.)
1. Click "Replacement work" on the top screen.
You can also execute the same operation with "Replacement work" from "Tool".
2. The machine selection screen appears.
Select "bizhub PRESS C1070/C1070P/C71hc/C1060, bizhub PRO C1060L" and click the [OK] button.
Proceed to step 3.
Note
• When it is activated in the USB cooperation mode and the USB memory in which the data file is saved cannot be recognized,
the following warning appears. To activate in the folder cooperation mode, select [Yes (Y)].
3. After the completion of the reading the data file of the USB memory or the folder, the writing screen appears. The read files are shown in a
list on the upper side in the center of the screen. Also, the unit information of the data files that is selected in the data file list is shown in a
list on the lower side in the center of the screen.
Note
• When it is activated in the folder cooperation mode, it cooperates with the folder of the previous replacement.
4. Select the data file which includes the unit for replacement from the read data files and click "Select parts".
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Note
• The data files of which the unit column in the data file list is "Replacement object" have the target unit (which has a target part
of counter reset).
• The display of the unit column shows the condition of the all units which are stored in the data file.
• Blank:
Data file which has the following unit: The unit whose part information has been output from the device or the unit which
has been written It has no replacement target unit but you can select the part of which you execute the counter reset and
configure the unit serial number setting.
• Replacement object:
Data file which has the replacement target unit among the following units: The units whose part information has been
output from the device or the units which have been written. You can select the part of which you execute the counter
reset and configure the unit serial number setting.
• The edited parts are included:
Data file including the unit of which you have selected the part for the counter reset, or the unit of which you configure the
unit serial number
• Already imported the device.:
Data file which has the all units whose part information are imported to the device.
• The unit with "blank" on the status column of the unit information list is the target unit of the replacement.
• The display of the status column means the unit status.
• Blank:
Unit of which the part information is output from the device (replacement target)
• Completed editing:
Unit of which you have selected the part for the counter reset, or the unit of which you configure the unit serial number
• Already written:
Unit whose part for the counter reset has been written in the data file
• Already imported the device.:
Unit of which the part information has been imported to the device
• For the unit with "Already imported the device." on the status column in the unit information list, you cannot select the part for
the counter reset.
5. After the reading of unit completes, the part selection screen appears.
The units read are listed on the left of the screen as buttons.
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6. Select the unit that requires the replacement, select the part for the counter reset, and then click "Back to writing screen".
On the parts selecting screen, the unit serial number (alphanumeric characters in 16-digit) can be input.
Blank is also available when the serial number is not needed.
Be sure to conduct the same operation to all units that you execute the replacement.
Note
• Even when you click the "Back to writing screen" button in the part selection screen, the machine does not conduct the
writing to the data file. Writing to the data file is executed on the writing screen. For details, refer to the steps 7 and more.
• The unit serial number is reflected when you return to the writing screen and conduct the writing to the data file. The display is
not updated while the number is input or edited. So, the old information before the number is input appears as the following
serial numbers: The serial number on the button on the left side of the screen, the unit information or the main body
information
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8. Repeat step 4 to step 7 to all data files which include the unit for the replacement.
9. Click "Write" button.
Note
• To switch to the folder cooperation mode, click "Reference" button of the writing screen and select the folder.
• In the next replacement, it is activated in the mode of the previous replacement.
The activation mode can be switched with "Option" (Refer to E.1.10.4.(8) Option).
10. A writing confirmation message appears and the unit in the "Completed editing" status is written in the data file of the USB memory or the
PC folder. Then, the replacement completes.
In the USB cooperation mode, when the replacement completes, the USB memory can be safely removed.
* Pop-up screen in the USB cooperation mode
Note
• Be sure not to disconnect the USB memory until the writing completes since it takes time to complete writing to the USB
memory in the USB cooperation mode.
• When the USB memory failed to be removed safely, writing to data file possibly does not complete properly. Confirm that no
other program uses the USB memory and write to the data file again.
• In the folder cooperate mode, be careful not to mistake the import data when C1070, C1070P, C1060, C1060L is cooperated.
• During the replacement, the Management Tool cannot be exited.
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To exit the Management Tool, exit the replacement work.
4. When the read process is completed, the unit information screen is displayed.
The units that are read are listed on the left of the screen as buttons.
5. Select the parts and reset the counted value from the unit information that is read.
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Note
• When the intermediate transfer belt of the intermediate transfer unit is selected for the count reset, the intermediate transfer
belt information screen is displayed.
Be sure to input the reflectance value that is written on the belt.
7. When the count reset is done successfully, the unit information screen is updated.
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8. When the count reset requires to be canceled, click "Undo reset count".
When the canceling count reset screen is displayed, touch the RFID tag with the RFID tag reader. The count information returns to the
condition when it was read.
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Import
Read Read
Writing
folder Backup Backup
Backup
folder
Note
• If the wrong information is written with Management Tool, take back the backup file to the writing folder to recover the
information.
• When several writings are executed to 1 data file, the data you can recover is the data file which written before the last writing.
• For the backup file in the USB cooperation mode, a backup folder is created automatically and saved in the ORU-DATA folder.
• For the backup file in the folder cooperation mode, a backup folder is created automatically and saved in the folder that is the
same as the data file.
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Note
• The items can be sorted in the descending or ascending order when you click the item name of the technician information list.
The mark ▲ indicates that the current display is in ascending order. Click it to change in descending order.
• The items which appears on the technician information list screen and their display width can be changed via "Set View".
(Refer to E.1.10.12.(5) Set list view)
(c) Edit
Edit a registered technician information.
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(d) Import
Import the technician information which is exported from Management Tool.
1. Specify the storage location of the technician information file you import.
2. Click [Open].
The technician information file is imported.
Note
• The existing technician information is not imported.
(e) Export
Export the technician information collectively.
1. Specify the location where you want to store the file.
2. Click [Save].
The export of the technician information starts.
Note
• The file format "Technician Information file" is a format to display the contents on the Management Tool. When the file is
stored in the other format, the file is unable to open on the Management Tool.
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• User information
To load the user information which has been exported with the Management Tool, select "User information" from "Import" in the "File"
menu (Refer to E.1.10.4.(4).(d) Import)
Note
• It is available only from the top screen or the Register user screen.
• Technician information
To load the technician information which has been exported with the Management Tool, select "Technician information" from "Import" in
the "File" menu. (Refer to E.1.10.11.(2).(d) Import)
Note
• This menu appears when you log in as an administrator.
• It is available only from the top screen or the Technician information screen.
(b) Export
• Work log
To store the collective work log as a file, select "Work log" from "Export" in the "File" menu. (Refer to E.1.10.4.(3).(d) Export)
Note
• It is available only from the top screen or the Work log screen.
• User information
To store the collective user information as a file, select "User information" from "Export" in the "File" menu. (Refer to E.1.10.4.(4).(e)
Export)
Note
• It is available only from the top screen or the Register user screen.
• Technician information
To store the collective user information as a file, select "Technician information" from "Export" in the "File" menu. (Refer to E.1.10.11.
(2).(e) Export)
Note
• This menu appears when you log in as an administrator.
• It is available only from the top screen or the Register technician screen.
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(d) SetPersonal
To change the password of the login technician or to edit comments, select "Set personal info" in the "Tool" menu. (Refer to E.1.10.4.(5)
SetPersonal)
Note
• This menu appears when you log in to the technician mode.
(g) Option
Each item of Management Tool can be configured when you select "Option" from the "Tool" menu. (Refer to E.1.10.4.(8) Option)
Note
• This menu appears when you log in to the technician mode.
Item Description
Supported file type GIF, JPG, JPEG, BMP, PNG
Image size Image size is arbitrary. *1
Display method Enlarge or reduce the displayed custom image to the area size (70 x 40).
File Name Navigation. (extension*2)
Stored location (Install directory)\Images
Remark When a file exists, a custom image appears. *3
*1 70 x 40 (pixels) size is recommended.
*2 For extension, refer to "Supported file type."
When a file does not exist, a default image that is shown above the chart appears.
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Item Description
Supported file type GIF, JPG, JPEG, BMP, PNG
Image size Image size is arbitrary. *1
Display method Enlarge or reduce the displayed custom image to the area size (480 x 90).
File Name Login.(extension*2)
Stored location (Install directory)\Images
Remark When a file exists, a custom image appears. *3
*1 480 x 90 (pixels) size is recommended.
*2 For extension, refer to "Supported file type."
When a file does not exist, a default image that is shown above the chart appears.
Item Description
Supported file type GIF, JPG, JPEG, BMP, PNG
Image size Image size is arbitrary. *1
Display method Enlarge or reduce the displayed custom image to the area size (350 x 365).
File Name TopMenu.(extension*3)
Stored location (Install directory)\Images
Remark When a file exists, a custom image appears. *4
*1 350 x 365 (pixels) size is recommended.
*2 Image size (350 x 365) is default value. Enlarge or reduce the displayed image in accordance with the window size.
*3 For extension, refer to "Supported file type."
When a file does not exist, a default image that is shown above the chart appears.
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Item Description
Supported file type GIF, JPG, JPEG, BMP, PNG
Image size Image size is arbitrary. *1
Display method Enlarge or reduce the displayed custom image to the area size (460 x 150).
File Name Version.(extension*2)
Stored location (Install directory)\Images
Remark When a file exists, a custom image appears. *3
*1 460 x 150 (pixels) size is recommended.
*2 For extension, refer to "Supported file type."
When a file does not exist, a default image that is shown above the chart appears.
Output items
Common information (Replacement work information)
No Item Description
1 User name The user name that is associated to the replacement work is exported.
2 Type of business (user) The type of business that is associated to the replacement work is exported.
3 User code The user code that is associated to the replacement work is exported.
4 User ID The user ID that is associated to the replacement work is exported.
The user office location name that is associated to the replacement work is
5 User office location name (user)
exported.
The user office location code that is associated to the replacement work is
6 User office location code (user)
exported.
7 Contact person name (user) The contact person name that is associated to the replacement work is exported.
The contact person ID number that is associated to the replacement work is
8 Contact person ID no. (user)
exported.
9 Contact telephone (user) The contact telephone that is associated to the replacement work is exported.
10 Technician name The name of the technician who performed replacement work is exported.
11 Technician code The code of the technician who performed replacement work is exported.
12 Country (technician) The country of the technician who performed replacement work is exported.
The company name of the technician who performed replacement work is
13 Company name (technician)
exported.
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
File format
The header (item name) is created on the first row of the file.
For the subsequent rows, each parts information is outputted per one line.
For example, when the unit has 15 parts in it, 15 rows are outputted per replacement work.
4th row Replacement work 3 - part (3) N of replaced parts
per replacement work
5th row Replacement work 4 - part (4)
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E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
Print layout
The error codes and countermeasures are shown below. Follow the countermeasures shown below.
Error code Countermeasures
400-402, 500, 501, 600, 700, 2005-2008, Retry.
2030-2044, 2100-2109, 2130-2140, 2151-2160,
2170-2187, 2194-2196, 2200-2209, 2230-2240,
2251-2260, 2270-2280, 2290-2297, 2303-2329,
2331-2343, 2346-2358, 2362, 2363, 2367,
2405, 2409, 2411, 2500-2509, 2516, 2517,
2520-2523, 2762-2766, 2781-2843, 3000-3006,
3008-3014, 3100, 3101
2402, 2403, 2410, 2411, 5001-5011, 5200-5208 Check the RFID tag and retry.
Note
• When the same error occurs even after retrying, remove the RFID tag reader/writer
from a computer once and insert it again, then reboot the Management Tool.
• When the same error still occurs, contact an administrator.
2400, 2406-2408, 5100-5106 Check whether the RFID tag reader/writer is connected to a computer correctly.
E-54
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
102, 111-113, 800-802, 854, 855, 860-868, Reinstall the Management Tool.
880-884, 2090-2096, 2600-2611, 2622-2633,
2636-2644, 2710-2720, 3000-3006
2100-2121, 2151-2160, 2170-2180, 2200-2221, The file is not supported.
2251-2260, 2270-2280, 2303-2319, 2322-2329,
2331-2345, 2359 , 2731, 2760, 2761
100 Non-compliant OS is used.
803-808, 914, 915, 950, 951, 2401, 2404, Reboot the Management Tool.
2721-2723, 2730, 2732-2759, 2767-2775, 5102,
5201
2510-2515 Check the printing environment.
(1) Function
This function limits the items that are saved by "14 Log Store" on the service mode. Therefore, you can aquire the long term log.
• Correction timing (gamma, patch, registration)
• Paper feed request
• Drawing completion
• Paper exit completion (single paper exit)
• Paper exit completion (bundle paper exit): Status report of the post processing machine
• No paper report: No paper report of the selected tray
• Printer operation status
• DF JAM status change
• DF SC status change
• Machine status report
• Tray condition report
• Start, completion, stop of the job
• Finisher status report
• DF condition report
• Temperature and humidity
(2) Usage
Send this log data to KM when an error occurs.
(3) Specifications
Log storage size Up to 10GB (1 file is approximately 10MB.)
Number of saved files Up to 100 files
Log storage area HDD RAW area
Log storage file type dat type
Required USB memory space Approximately 1.5GB
When the free space is less than 1.5GB, all the log files cannot be saved.
Saved data Private information such as the destination addresses are not saved.
(2) Procedure
1. "Service Mode menu screen"
Stop→0→8→5→9→8→7→Clear
Note
• Do not move the screen from the service mode to other screens during the log acquisition.
• During the log acquisition, connect only 1 USB memory to the service port.
E-55
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
E-56
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
NOTE
• Two file types are provided on the download page. Click each button to save them in a desired directory of the computer.
Item File Name Type Description
Real-time Remote Panel Setup.exe Installer A file to execute the
Plugin Installer for Windows installation
Real-time Remote Panel RealTime_Remote_Panel_InstallFile.zi Installation file A compressed file including
Plugin InstallFile p the plugin to be actually
installed
NOTE
• If the location you saved the installation file is not the same as that of the installer, click [Browse...] to specify the folder in
which the installer is saved.
E-57
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
3. Check the extracted installation file.
Check that the following two folders are saved in the folder specified as the destination of extraction.
[libraries]
[plugins]
NOTE
• Be sure to store the two folders extracted from RealTime_Remote_Panel_InstallFile.zip ([libraries] and [plugins]) and the
installer (Setup.exe) in the same folder. Otherwise, an error message is displayed when the installer is launched.
A screen is displayed to prompt you to install Microsoft Visual C++ 2008 Redistributable Package.
NOTE
• For the operation of the plugin, Microsoft Visual C++ 2008 Redistributable Package is required to be installed on the
computer. If this package has already been installed, proceed to step 5.
3. Install Microsoft Visual C++ 2008 Redistributable Package on the computer, and then click [Next].
NOTE
• Microsoft Visual C++ 2008 Redistributable Package can be downloaded from Official Microsoft Download Center.
E-58
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
NOTE
• If you disagree, you will not be able to install Job Centro.
• By selecting from the drop-down list, you can change the language of the license agreement.
5. Check the copyright information on the [Information] screen, and then click [Next].
6. Click [Install].
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E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
E-60
E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
6. Set the VNC password composed of 8 characters, and then click [OK].
The VNC password should be composed of 8 characters using upper cases, lower cases, numbers, and symbols (excluding colons (:),
double quotation marks ("), and commas (,)). Setting a password of the content other than specified is rejected with an error message
displayed in the screen.
When the VNC function is enabled, the display of the button changes to [Disable].
NOTE
• Once the VNC function is enabled or disabled, the setting change cannot be accepted for 10 minutes. To reset the setting, hold
steady for 10 minutes or open the [Remote Panel Advanced Settings] screen again after 10 minutes.
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E SERVICE TOOL > 1. bizhub PRESS C1070/C1070P/C71hc/C1060,
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L bizhub PRO...
5. Enter the IP address of the machine for "VNC Hostname," and the VNC password for "VNC Password."
To disable Real-time Remote Panel, click [Disable] in the right side area of [Enable or disable Real-time Remote Panel]. The function is
disabled, and the display of the button changes to [Enable].
To set the session timeout time, enter a desired time on the right side of [Session Timeout], and then click [Setting].
NOTE
• Once Real-time Remote Panel or VNC function is enabled or disabled, the setting change cannot be accepted for 10 minutes.
To reset the setting, hold steady for 10 minutes or open the [Remote Panel Advanced Settings] screen again after 10 minutes.
• ■■■■
E-62
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F PERIODICAL MAINTENANCE
1. MAINTENANCE ITEM
1.1 Maintenance item
1.1.1 Procedure of the periodical maintenance
Note
• For the procedure of the periodic maintenance, refer to F.5 Periodical maintenance procedure bizhub PRESS C1070, C1070P,
C71hc, C1060, bizhub PRO C1060L.
F-1
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-2
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-3
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-4
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
A50U7101##
Registration roller bearing ●
2
A03U8128##
Registration swing home sensor ● · Service tool: blower brush
(PS20) · Be sure to clean it at the same
1 time with the replacement of the
registration roller and the
registration roller bearing.
F-5
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
65AA2638##
Transfer roller bearing/K ●
2
A50U5057##
F-6
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-7
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-8
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-9
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-10
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.4 DF-626
1.4.1 Special parts counter
(1) Every 50,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Paper feed and image conditions ● Be sure to check the conditions
at the same time with the
cleaning of the pick-up roller.
Appearance ● ● · Service tool: cleaning pad,
isopropyl alcohol
· Be sure to clean and check
them at the same time with the
cleaning of the pick-up roller.
2 Paper feed section Pick-up roller ● Service tool: cleaning pad,
isopropyl alcohol
Paper feed roller ● · Service tool: cleaning pad,
Separation roller ● isopropyl alcohol
· Be sure to clean them at the
3 Conveyance section Miscellaneous rollers and rolls ● same time with the cleaning of
4 Scanning guide ● the pick-up roller.
5 Reflective sensor section ● · Service tool: blower brush
· Be sure to clean them at the
same time with the cleaning of
the pick-up roller.
1.5 PF-602m
1.5.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Paper feed section Pick-up rubber ● Service tool: isopropyl alcohol,
Paper feed roller ● cleaning pad
Separation roller ●
PF separation gear section ● (●) Service tool: isopropyl alcohol,
cleaning pad, Multemp FF-RM
2 Conveyance section Vertical conveyance roller/1 ● Service tool: isopropyl alcohol,
Horizontal conveyance roller/1 ● cleaning pad
F-11
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.6 PF-707
1.6.1 Total counter
(1) Every 3,000,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Vertical conveyance Each roller ● Clean them at the same time
section when you replace the pre-
2 Horizontal Each roller ● registration clutch (CL7).
conveyance section Service tool: isopropyl alcohol,
cleaning pad
F-12
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.7 LU-202
1.7.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Paper feed section Pick-up roller ● Service tool: isopropyl alcohol,
Paper feed roller ● cleaning pad
Separation roller ●
Pre-registration roller ●
Paper dust removing brush ●
LU separation gear ● (●) Service tool: isopropyl alcohol,
cleaning pad, Multemp FF-RM
F-13
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.8 MB-506
1.8.1 Special parts counter
(1) Every 100,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Paper feed section Paper feed roller rubber/BP ● Service tool: cleaning pad,
Pick-up roller/BP ● isopropyl alcohol
Separation roller rubber/BP ●
1.9 OT-502
1.9.1 Special parts counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Output tray section Paper exit roller 1 ●
A0438907##
Paper exit driven roller/2 4 ●
65AA4818##
Paper holding roller 2 ●
65AA4849##
1.10 EF-103
1.10.1 Special parts counter
(1) Every 210,000 counts (When it is connected to C1070, C1070P or C71hc), every 200,000 counts (When it is
connected to C1060)
Nu Unit classification Description Qua Implementation classification Remark
mb ntity
er
F-14
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-15
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.11 RU-516
1.11.1 Special parts counter
(1) Every 350,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Conveyance section Charging driven roller 1 ●
A8AK1030##
Charging roller 1 ●
A8AK1031##
1.12 RU-517
1.12.1 Special parts counter
(1) Every 350,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Conveyance section Charging driven roller 1 ●
A8AK1030##
Charging roller 1 ●
A8AK1031##
F-16
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
Control roller ●
1.14 RU-510
1.14.1 Total counter
(1) Every 1,000,000 counts
Nu Unit classification Description Qua Implementation classification Materials
mb ntity Cleani Check Lubric Repla Tools used
er ng ation ce
1 Preparation Original through check ●
2 Conveyance section Cleaning of each sensor ● Blower brush
3 Final check Original through check ●
Cleaning of the cover ● Isopropyl alcohol/ cleaning pad
1.15 FS-531
1.15.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Conveyance section Shift roller motor ●
Paper exit opening motor ●
Bypass gate solenoid ●
2 Stacker section Paper assist roller ●
(sponge roller)
F-17
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
122H4825##
Paper exit roller/B 4 ●
(sponge roller)
A04D8904##
1.16 FS-612
1.16.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Conveyance section Shift roller motor ●
Paper exit opening motor ●
Bypass gate solenoid ●
2 Stacker section Paper assist roller ●
(sponge roller)
3 Half-Fold/ Folding knife motor ●
Fold&Staple/tri- Tri-folding gate solenoid ●
folding section
F-18
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
20AK4210##
1.17 PI-502
1.17.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Paper feed section Pick-up roller/Up, pick-up roller/Lw ● Service tool: isopropyl alcohol,
Paper feed roller/Up, paper feed ● cleaning pad
roller/Lw
Separation roller/Up, separation ●
roller/Lw
1.18 FS-532
1.18.1 Total counter
(1) Every 1,000,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Original through check ●
2 Paper conveyance FNS entrance roller ● Service tool: isopropyl alcohol,
section cleaning pad
FNS pass sensor (PS1) ● Service tool: blower brush
Paper overlap sensor/1 (PS32) ●
Paper overlap sensor/2 (PS33) ●
Roller pressure motor home sensor ●
(PS34)
F-19
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.19 SD-510
1.19.1 Total counter
(1) Every 1,000,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 PAPER Rollers ● Service tool: isopropyl alcohol,
CONVEYANCE cleaning pad
SECTION
2 Stapler section Staple guide ● ● Service tool: isopropyl alcohol,
cleaning pad, MH surf
3 Half-Fold/ Knives ● Service tool: isopropyl alcohol,
Fold&Staple/tri- Folding roller ● cleaning pad
folding section
4 Paper exit section Paper exit belt ●
F-20
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.20 PK-522
1.20.1 Total counter
(1) Every 1,000,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Punch section Cleaning the punch edge ● Service tool: blower brush
Clean the sensor ●
1.21 MK-732
1.21.1 Total counter
(1) Every 1,000,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Conveyance section Conveyance roller cleaning ● Service tool: isopropyl alcohol,
cleaning pad
1.22 LS-505/LS-506
1.22.1 Total counter
(1) Every 1,500,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Original through check ●
2 Conveyance section Cleaning of each sensor ● Service tool: blower brush
3 Final check Original through check ●
Cleaning of the cover ● Service tool: isopropyl alcohol,
cleaning pad
F-21
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.23 FD-503
1.23.1 Total counter
(1) Every 1,500,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Original through check ●
Removing the punch unit
Removing from RU
2 Punch section Punch shaft and the punch support ● Service tool: isopropyl alcohol,
board cleaning pad
Punch drive section ● Service tool; Molykote EM-30L
3 Post-process Installing the punch unit
Installing to RU
4 Final check Original through check ●
F-22
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
15AGR723##
Roller solenoid/2 (SD6) 1 ●
15AGR723##
Roller solenoid/3 (SD7) 1 ●
15AGR723##
Roller solenoid/4 (SD8) 1 ●
15AGR723##
2 Punch section Punch unit 1 ●
A0H0R700## (Japan)
A0H0R701## (US)
A0H0R702## (Europe)
3 Folding conveyance 2nd folding roller solenoid (SD18) 1 ●
section 15AGR761##
4 Main tray section Tray up down motor (M11) 1 ●
129U-108##
1.24 SD-506
1.24.1 Total counter
(1) Every 750,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Original through check ●
Removing the rear cover
Removing the unit
2 Right angle Right angle conveyance sensor/1 ● Service tool: blower brush
conveyance section Right angle conveyance sensor/2 ●
Right angle conveyance roller/1 ● Service tool: isopropyl alcohol,
Right angle conveyance roller/2 ● cleaning pad
Right angle conveyance roller/3 ●
Right angle conveyance roller/4 ●
3 Folding section Folding main scan alignment home ● Service tool: blower brush
sensor/Fr1
Folding main scan alignment home ●
sensor/Fr2
Folding entrance roller/1 ● Service tool: isopropyl alcohol,
Folding entrance roller/2 ● cleaning pad
Folding entrance roller/3 ●
4 Saddle stitching Saddle stitching paper sensor ● Service tool: blower brush
section Bundle sensor/1 ●
5 Bundle processing Bundle sensor/2 ●
section
6 Trimmer section Trimmer scraps full sensor ●
Actuator ●
7 Post-process Installing the unit ●
Installing the rear cover ● Service tool: isopropyl alcohol,
cleaning pad
8 Final check Original through check ●
Cleaning of the cover ● Service tool: isopropyl alcohol,
cleaning pad
F-23
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-24
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.25 SD-513
1.25.1 Periodical maintenance
(1) Every 1,000,000 counts
No. Unit classification Description Qua Implementation classification Remark
ntity Cleani Check Lubric Repla
ng ation ce
1 Preparation Original through check ●
2 Entrance Entrance sensor/1 (PS59) ● Blower brush
conveyance section Reverse stacker entrance sensor ●
(PS211)
Entrance sensor/2 (PS60) ●
Horizontal conveyance sensor/1 ●
(PS72)
Reverse stacker empty sensor ●
(PS101)
Slit scraps box set sensor (PS106) ●
Entrance conveyance roller/1 ● Isopropyl alcohol, cleaning pad
Entrance conveyance roller/2 ●
Entrance conveyance roller/3 ●
Entrance conveyance roller/4 ●
Reverse exit roller/Rt ●
Paper re-feed roller/Lt ●
3 Folding conveyance Horizontal conveyance sensor/2 ● Blower brush
section (PS1)
Horizontal conveyance sensor/4 ●
(PS5)
Tri-folding conveyance sensor ●
(PS12)
2nd folding sensor (PS20) ●
Horizontal conveyance roller/1 ● Isopropyl alcohol, cleaning pad
Horizontal conveyance roller/2 ●
Horizontal conveyance roller/3 ●
Horizontal conveyance roller/4 ●
Horizontal conveyance roller/5 ●
Sub tray conveyance roller/1 ●
Sub tray conveyance roller/2 ●
Sub tray exit roller ●
Horizontal conveyance belt ●
Tri-folding conveyance belt ●
1st Folding Roller ●
2st Folding Roller ●
1st folding stopper slide shaft ● MH Surf
4 Sub tray, tri-folding Tri-folding tray conveyance roller/3 ● Isopropyl alcohol, cleaning pad
tray section Tri-folding tray conveyance roller/4 ●
Tri-folding tray exit roller ●
5 Saddle stitching Saddle stitching stacker empty ● Blower brush
section sensor (PS23)
Booklet set unit empty sensor ●
(PS94)
Saddle stitching alignment/Rr guide ● MH Surf
Saddle stitching alignment/Fr guide ●
6 Booklet movement Booklet set unit slide guide shaft ●
section Booklet hold unit offset guide shaft ●
Booklet hold unit slide guide shaft ●
7 Clamp section Clamp empty sensor (PS37) ● Blower brush
Clamp ● Isopropyl alcohol, cleaning pad
F-25
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-26
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-27
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.26 CR-101
1.26.1 Periodical maintenance
(1) Every 1,000,000 counts
No. Unit classification Description Qua Implementation classification Remark
ntity Cleani Check Lubric Repla
ng ation ce
1 Preparation Original through check ●
2 Creaser section Reverse stacker empty sensor ● Blower brush
(PS101)
Crease blade ● Isopropyl alcohol, cleaning pad
3 Final check Original through check ●
Cleaning of the cover ● Isopropyl alcohol, cleaning pad
1.27 TU-503
1.27.1 Periodical maintenance
(1) Every 1,000,000 counts
No. Unit classification Description Qua Implementation classification Remark
ntity Cleani Check Lubric Repla
ng ation ce
1 Preparation Original through check ●
2 Conveyance section Registration roller ● Isopropyl alcohol, cleaning pad
Registration driven roller ●
Registration sensor (PS98) ● Blower brush
3 Slitter section Slit cutter drive gear ● Molykote
Horizontal conveyance sensor/1 ● Blower brush
(PS72)
Slit cutter shaft ● ● Cleaning pad/ Molykote
4 Rotary cutter section Slit scraps roller/Lt, slit scraps roller/ ● Isopropyl alcohol, cleaning pad
Rt
5 Final check Around slit scraps box section ● Perform the maintenance when
the slit scraps are inside the
main body.
Original through check ●
Cleaning of the cover ● Isopropyl alcohol, cleaning pad
1.28 FD-504
1.28.1 Periodical maintenance
(1) Every 1,000,000 counts
No. Unit classification Description Qua Implementation classification Remark
ntity Cleani Check Lubric Repla
ng ation ce
1 Preparation Original through check ●
F-28
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.29 PB-503
1.29.1 Total counter
(1) Every 750,000 counts
Nu Unit classification Description Qua Implementation classification Remark
mb ntity Cleani Check Lubric Repla
er ng ation ce
1 Preparation Original through check ●
2 Conveyance section Entrance sensor ● Service tool: blower brush
SC entrance sensor ●
Sub tray conveyance roller ● Service tool: isopropyl alcohol,
Intermediate conveyance roller ● cleaning pad
Entrance conveyance roller ●
Cover paper conveyance roller ●
3 SC section Switchback assist roller/Rr ●
Switchback assist roller/Fr ●
Sub scan alignment plate shaft ●
4 Clamp section Paper reference plate ●
Clamp pressure plate shaft 1 ●*5 Service tool: plas guard No. 2
5 Pellet supply section Pellet hopper ● Service tool: blower brush
6 Glue tank section Glue tank ● ●*1 Service tool: tweezers, cleaning
pad, Multemp FF-RM
7 Cover paper supply Paper dust removing brush ● Service tool: blower brush
section Paper dust removing roller ●
Conveyance roller ● Service tool: isopropyl alcohol,
cleaning pad
8 Cover paper table Cover paper folding plate ●*2 Service tool: tweezers, cleaning
section pad
Book spine backing plate ●*2
Book exit belt/Rr ● Service tool: isopropyl alcohol,
Book exit belt/Fr ● cleaning pad
Cover paper conveyance roller/Rt ●
Cover paper conveyance roller/Ft ●
Cover paper table entrance roller ●
Paper dust removing brush ● Service tool: blower brush
Cover paper alignment plate shaft ●*3 Service tool: plas guard No. 2
F-29
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
9 Book stock section Book load limit sensor ● Service tool: blower brush
Book upper limit LED ●
Booklet sensor/1, booklet sensor/2 ●
Guide shaft/Rt, guide shaft/Lt ●*4 Service tool: plas guard No. 2
Book conveyance belt/Rr ● Service tool: isopropyl alcohol,
Book conveyance belt/Fr ● cleaning pad
Book movement belt ●
Book movement belt/2 ● Service tool: isopropyl alcohol,
10 Relay conveyance Relay conveyance roller/1, relay ● cleaning pad
section conveyance roller/2, relay
conveyance roller/3, relay
conveyance roller/4, relay
conveyance roller/5
Relay paper exit roller/1, relay paper ●
exit roller/2
Relay conveyance entrance sensor ● Service tool: blower brush
Relay conveyance intermediate ●
sensor
Relay conveyance exit sensor ●
11 Final check Original through check ●
Cleaning of the cover ● Service tool: isopropyl alcohol,
cleaning pad
*1 Lubricate to the glue apply roller motor drive connecting gear.
*2 Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning. Remove adhered glue as
necessary.
*3 Lubricate to the cover paper alignment plate shaft.
*4 Lubricate to the guide shaft/Rt and guide shaft/Lt.
*5 Lubricate to the clamp pressing board shaft.
F-30
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
Separation roller 1 ●
55VAR749##
1.30 GP-501
1.30.1 Total counter
(1) Every 200,000 counts
Nu Unit classification Description Qua Implementation classification Materials
mb ntity Cleani Check Lubric Repla Tools used
er ng ation ce
F-31
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
F-32
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 1. MAINTENANCE ITEM
1.31 GP-502
1.31.1 Total counter
(1) Every 500,000 counts
Nu Unit classification Description Qua Implementation classification Materials
mb ntity Cleani Check Lubric Repla Tools used
er ng ation ce
1 Bypass section Bypass Rollers ● ● Isopropyl alcohol/cleaning pad
Entrance sensor ● ● Blower brush
Exit sensor ● ●
2 Vertical conveyance Belts ● ● Isopropyl alcohol/cleaning pad
section Entrance driven roller ● ●
Entrance sensor ● ● Blower brush
Intermediate sensor ● ●
3 Die-set Entrance sensor ● ●
Pinch drive section (bearings) ● ● Magnalube-G TeflonGrease/
Nippeco MP No.1
Oiled Felt ● ● WD-40 Company 3-IN-ONE
4 Skew conveyance Belts ● ● Isopropyl alcohol/cleaning pad
section Entrance drive roller, driven roller ● ●
Exit drive roller, driven roller ● ●
5 Stacker section Paper detection sensor ● ● Blower brush
6 Punch section Punch scraps box ● ● Vacuum cleaner
Around the punch scraps box ● ●
Punch scraps box full sensor ● ● Blower brush
Punch scraps box set sensor ● ●
F-33
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.2 bizhub PRESS C1070, C1070P, C71hc, C1060, bizhub PRO C1060L
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 External section Developing dust-proof filter/1 A50U1689## 1 F.4 Life value 4
2 Developing dust-proof filter/2 A50U1695## 1 F.4 Life value 5
3 PH dust-proof filter A50U1688## 1 F.4 Life value 6
4 Electric component cooling filter A50U1099## 1 F.4 Life value 7
5 Suction dust-proof filter A50U1649## 1 F.4 Life value 8
6 Filter box A50UR70A## 1 F.4 Life value 3
7 Photo conductor Drum unit/Y A5WJ0Y0##/ 1 F.4 Life value 21, 22
section A5WH0Y0##
8 Drum unit/M A5WJ0Y0##/ 1 F.4 Life value 23, 24
A5WH0Y0##
9 Drum unit/C A5WJ0Y0##/ 1 F.4 Life value 25, 26
A5WH0Y0##
10 Drum unit/K A5WJ0Y0##/ 1 F.4 Life value 27, 28
A5WH0Y0##
11 Charging section Charging corona/Y A50UR703## 1 F.4 Life value 13, 14
12 Charging corona/M A50UR703## 1 F.4 Life value 15, 16
13 Charging corona/C A50UR703## 1 F.4 Life value 17, 18
14 Charging corona/K A50UR703## 1 F.4 Life value 19, 20
15 Developing section Developing unit/Y A50UR702## 1 F.4 Life value 37, 38
16 Developing unit/M A50UR702## 1 F.4 Life value 39, 40
17 Developing unit/C A50UR702## 1 F.4 Life value 41, 42
18 Developing unit/K A50UR702## 1 F.4 Life value 43, 44
19 Developer/Y A3VX700## 1 F.4 Life value 29, 30
20 Developer/M A3VX800## 1 F.4 Life value 31, 32
21 Developer/C A3VX900## 1 F.4 Life value 33, 34
22 Developer/K A3VX600## 1 F.4 Life value 35, 36
23 Intermediate transfer Toner collection sheet A1DUR71C## 1 F.4 Life value 52, 71
24 section Belt cleaning blade A50UR70K## 1 F.4 Life value 53, 54
25 2nd transfer roller/Up A50U5004## 1 F.4 Life value 59, 69
26 Intermediate transfer belt A1DU5042## 1 F.4 Life value 50, 64
27 1st transfer roller/Y A50U5012## 1 F.4 Life value 55, 65
28 1st transfer roller/M A50U5012## 1 F.4 Life value 56, 66
29 1st transfer roller/C A50U5012## 1 F.4 Life value 57, 67
30 1st transfer roller/K A50U5012## 1 F.4 Life value 58, 68
31 Transfer belt cleaning unit A50UR706## 1 F.4 Life value 48, 51
32 Transfer belt separation claw A1DUR719## 3 880,000 70
33 Belt separation claw solenoid (SD2) 26NA8251## 1 1,760,000 * 1 62
1,600,000 * 2
34 Transfer roller bearing/Y, transfer roller 65AA2638## 6 F.4 Life value 47, 61
bearing/M, transfer roller bearing/C
35 Transfer roller bearing/K A50U5057## 2 F.4 Life value 46, 63
36 Side seal A50U5316## 2 F.4 Life value 72, 80
37 2nd transfer roller/Lw A50U5200## 1 F.4 Life value 75, 78
38 Separation discharging unit A50UR70B## 1 F.4 Life value 76, 79
39 2nd transfer earth plate assy A50UR70G## 2 F.4 Life value 77
40 C-clip V218060086 2 F.4 Life value 73
41 Toner collection Waste toner box A50UR701## 1 130,000 1
section
F-34
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
42 Paper feed section Paper feed roller rubber/1, paper feed 25SA4096## 2 125,000 113, 114
roller rubber/2
43 Separation roller rubber/1, separation 25SA4096## 2 125,000 113, 114
roller rubber/2
44 Pick-up roller/1, pick-up roller/2 A1DUR71J## 2 800,000 117, 118
45 Paper feed clutch/1 (CL1), paper feed 56AA8201## 2 2,000,000 121, 122
clutch/2 (CL2)
46 Pre-registration clutch/1 (CL3), pre- 56AA8201## 2 2,000,000 125, 126
registration clutch/2 (CL4)
47 Vertical conveyance Intermediate conveyance clutch/1 (CL5) 56AA8201## 1 2,000,000 128
section
48 Registration section Registration cleaning sheet assy A50UR70D## 1 600,000 131
49 Registration roller A50U7101## 1 1,400,000 132
50 Registration roller bearing A03U8128## 2 1,400,000 136
51 Registration idler gear A50U7137## 1 2,800,000 137
52 Fusing section Fusing belt A50U7577## 1 600,000 85
53 Heat insulating sleeve/Lw1, heat A50U7563## 4 600,000 90
insulating sleeve/Lw2
54 Fusing gear/1 A50U7527## 1 600,000 92
55 Fusing gear/3 A50U7522## 1 600,000 96
56 Fusing Roller/1 A50U7201## 1 1,200,000 83
57 Fusing roller/Lw A50U7401## 1 1,200,000 84
58 Belt regulating sleeve A50U7241## 2 1,200,000 86
59 Fusing paper exit roller/Up A50U7609## 2 1,200,000 87
60 Heat insulating sleeve/Up A03U7295## 2 1,200,000 88
61 Fusing bearing/Lw1, fusing bearing/Lw2 26NA5371## 4 1,200,000 89
62 Fusing Roller/2 A50U7205## 1 1,200,000 91
63 Fusing bearing/Up A1UD7235## 2 1,200,000 93
64 Fusing gear/2 A03U8095## 1 1,200,000 94
65 Fusing separating claw assy A50UR72U## 5 1,200,000 97
66 Neutralizing ring A50U7337## 1 1,200,000 109
67 Neutralizing flat spring assy A50UR733## 1 1,200,000 110
68 Fusing heater lamp assy/Up A50UM31A## 1 3,000,000 98
(Japan)
A50UM31E## (North
America)
A50UM31F##
(Europe)
69 Fusing temperature sensor/3 (TH3) A50UR70F## 1 3,000,000 100
70 Fusing temperature sensor/4 (TH4) A50UR70E## 1 3,000,000 101
71 Duplex section Intermediate conveyance clutch/2 (CL6) 56AA8201## 1 2,000,000 129
72 Intermediate conveyance clutch/3 (CL7) 56AA8201## 1 2,000,000 130
73 Reverse exit section Reverse de-curler roller A50U8605## 1 400,000 133
74 Paper exit de-curler roller A50U8908## 1 1,000,000 134
75 Paper exit drive gear A03U9095## 1 1,000,000 -
* 1 C1070, C1070P , C71hc
*2 C1060, C1060L
2.3 DF-626
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed section Pick-up roller 9J073301## 2 200,000 378
2 Paper feed roller A00J5636## 1 200,000 379
3 Separation roller A1085639## 1 200,000 380
2.4 PF-602m
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed section Pick-up rubber A03X5652## 2 300,000 198, 202
2 Paper feed roller A03X5653## 2 300,000 199, 203
F-35
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.5 PF-707
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed suction Suction belt clutch/1 (CL15), suction belt 56AA8201## 3 2,000,000 216, 217, 218
section clutch/2 (CL16), suction belt clutch/3
(CL17)
2 Vertical conveyance Vertical conveyance clutch/1 (CL3), 56AA8201## 3 2,000,000 219
section vertical conveyance clutch/2 (CL4), exit
clutch/1 (CL1)
3 Exit clutch/2 (CL2) 56AA8201## 1 2,000,000 220
4 Vertical conveyance clutch/3 (CL5), 56AA8201## 2 2,000,000 221
vertical conveyance clutch/4 (CL6)
5 Horizontal Pre-registration bearing A03U8128## 2 1,000,000 224
6 conveyance section Pre-registration roller A55C7160## 1 1,000,000 225
7 Horizontal conveyance roller/1 A55C7162## 1 1,000,000 212
8 Horizontal Conveyance Roller/1 A03U8128## 2 1,000,000 213
9 Horizontal conveyance roller/2 A55C7162## 1 1,000,000 214
10 Horizontal Conveyance Roller Bearing/2 A03U8128## 2 1,000,000 215
11 Pre-registration clutch (CL7) A03UM201## 1 3,000,000 222
12 Horizontal conveyance clutch/1 (CL8), A03UM201## 2 3,000,000 222
horizontal conveyance clutch/2 (CL9)
13 Roller pressure release motor (M10) A55CR702## 1 5,000,000 229
14 Loop roller/Up A1RG7161## 1 6,000,000 226
15 Paper feed tray Loop roller bearing/Lw A03U8128## 2 6,000,000 227
16 section Loop roller/Lw A1RG6075## 1 6,000,000 228
2.6 LU-202
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed section Pick-up roller A03X5652## 1 300,000 192
2 Paper feed roller A03X5653## 1 300,000 193
3 Separation roller A03X5654## 1 300,000 193
4 Paper feed clutch 56AA8201## 1 2,000,000 194
5 Pre-registration clutch 56AA8201## 1 2,000,000 195
2.7 MB-506
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed section Paper feed roller rubber/BP 25SA4096## 1 125,000 116
2 Separation roller rubber/BP 25SA4096## 1 125,000 116
3 Pick-up roller/BP A21ER703## 1 800,000 120
4 Paper feed clutch/BP (CL14) 56AA8201## 1 2,000,000 124
F-36
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.8 OT-502
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 OT-502 Paper exit roller A0438907## 1 200,000 187
2 Paper exit driven roller/2 65AA4818## 4 200,000 188
3 Paper holding roller 65AA4849## 2 200,000 189
2.9 EF-103
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Fusing section Fusing belt A57V7202## 1 300,000 159
2 Heat insulating sleeve/Lw1, heat A50U7563## 4 600,000 165
insulating sleeve/Lw2
3 Fusing gear/1 A50U7527## 1 600,000 167
4 Fusing gear/3 A50U7522## 1 600,000 176
5 Fusing roller/1 A57V7201## 1 600,000 157
6 Fusing roller/Lw A57V7401## 1 600,000 158
7 Belt regulating sleeve A50U7241## 2 600,000 160
8 Fusing paper exit roller/Up A50U7609## 2 600,000 161
9 Heat insulating sleeve/Up A03U7295## 2 600,000 163
10 Fusing bearing/Lw1, fusing bearing/Lw2 26NA5371## 4 600,000 164
11 Fusing Roller/2 A50U7205## 1 600,000 166
12 Fusing bearing/Up A1UD7235## 2 600,000 168
13 Fusing gear/2 A03U8095## 1 600,000 169
14 Fusing separating claw assy A50UR72U## 5 600,000 177
15 Neutralizing ring A50U7337## 1 600,000 183
16 Neutralizing flat spring assy A50UR733## 1 600,000 184
17 Fusing heater lamp assy/Up A50UM31A## 1 3,000,000 170
(Japan)
A50UM31E## (North
America)
A50UM31F##
(Europe)
18 Fusing temperature sensor/3 (TH3) A50UR70F## 1 3,000,000 172
19 Fusing temperature sensor/4 (TH4) A50UR70E## 1 3,000,000 173
2.10 RU-516
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Charging driven roller A8AK1030## 1 F.4 Life value 356, 357
2 Charging roller A8AK1031## 1 F.4 Life value 376, 377
3 Charging roller bearing A1RF5089## 2 3,150,000 363
2.11 RU-517
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Charging driven roller A8AK1030## 1 F.4 Life value 356, 357
2 Charging roller A8AK1031## 1 F.4 Life value 376, 377
3 Charging roller bearing A1RF5089## 2 3,150,000 363
F-37
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.13 RU-510
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er Cycle
1 Conveyance section Entrance roller/1, entrance roller/2 A4FC7014## 2 20,000,000 365
2 Merging section roller, stacker entrance A4FC7002## 2 20,000,000 366
roller
3 Paper exit roller A4FCR904## 1 20,000,000 368
4 Paper re-feed roller A4FC7019## 1 20,000,000 367
5 Straight gate A4FC7030## 1 20,000,000 364
6 Bearing/K A00V2406## 10 20,000,000 370
7 Bearing Assy A4FCR905## 2 20,000,000 370
8 Entrance conveyance belt A0GE2105## 1 20,000,000 371
9 Paper exit conveyance belt A4FC7015## 1 20,000,000 371
10 Paper exit pulley A4FC7078## 1 20,000,000 372
11 Conveyance pulley A4FC7077## 5 20,000,000 372
12 Entrance motor (M1) A4FCR900## 1 30,000,000 373
13 Paper exit motor (M2) A4FCR900## 1 30,000,000 373
14 Driven roller A0GY7121## 4 50,000,000 369
15 Stack switch motor (M6) A083M100## 1 60,000,000 374
2.14 FS-531
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Intermediate conveyance roller (sponge 122H4825## 6 200,000 284
roller)
2 Main tray section Paper exit roller/A (sponge roller) A04D8904## 4 200,000 285
3 Paper exit roller/B (sponge roller) 13QE4531## 4 200,000 286
4 Stacker section Paper assist roller (sponge roller) 20AK4210## 1 400,000 287
5 Cleaning plate assy A07RA741## 1 400,000 290
6 Stapler section Stapler unit/Fr A07RA735## 1 500,000 288
7 Stapler unit/Rr A07RA736## 1 500,000 289
2.15 FS-612
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Intermediate conveyance roller (sponge 122H4825## 6 200,000 284
roller)
2 Main tray section Paper exit roller/A (sponge roller) A04D8904## 4 200,000 285
3 Paper exit roller/B (sponge roller) 13QE4531## 4 200,000 286
4 Stacker section Paper assist roller (sponge roller) 20AK4210## 1 400,000 287
5 Stapler section Stapler unit/Fr 15JM-501## 1 200,000 277
6 Stapler unit/Rr 15JM-501## 1 200,000 278
2.16 PI-502
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Paper feed section Paper feed roller/Up, paper feed roller/Lw 13QNR705## 2 100,000 309, 314
2 Separation roller/Up, separation roller/Lw 13QNR704## 2 100,000 310, 315
3 Pick-up roller/Up, pick-up roller/Lw 50BAR701## 2 200,000 308, 313
4 Torque limiter/Up, torque limiter/Lw 13QN4073## 2 600,000 311, 316
5 Paper feed clutch/Up, paper feed clutch/ 13QN8201## 2 1,000,000 307, 312
Lw
F-38
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.17 FS-532
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Stacker section Paddle A4F37500## 6 300,000 296
2 Stapler section Staple unit A4F3R714## 1 500,000 295
2.18 SD-510
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Stapler section Staple unit A4F47300## 1 200,000 301
2 ALIGNMENT Paddle/1 A4F4R70D## 2 1,000,000 304
3 SECTION Paddle/2 A4F4R70E## 2 1,000,000 304
4 Paddle/3 A4F4R70F## 2 1,000,000 304
2.19 LS-505/LS-506
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Stacker tray up down motor (M1) 15AV8003## 1 5,000,000 250, 257
2 Paper press solenoid/1 (SD6) 15AV8252## 1 5,000,000 246, 253
3 Paper press solenoid/2 (SD7) 15AV8251## 1 5,000,000 248, 255
4 Paper press solenoid/3 (SD8) 15AV8255## 1 5,000,000 249, 256
5 Rear stopper solenoid (SD3) 15AV8253## 1 5,000,000 247, 254
2.20 FD-503
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Roller solenoid/1 (SD5) 15AGR723## 1 5,000,000 241
2 Roller solenoid/2 (SD6) 15AGR723## 1 5,000,000 241
3 Roller solenoid/3 (SD7) 15AGR723## 1 5,000,000 241
4 Roller solenoid/4 (SD8) 15AGR723## 1 5,000,000 241
5 Punch section Punch unit A0H0R700## 1 5,000,000 240
(Japan)
A0H0R701## (US)
A0H0R702##
(Europe)
6 Folding conveyance 2nd folding roller solenoid (SD18) 15AGR761## 1 5,000,000 242
section
7 Main tray section Tray up down motor (M11) 129U-108## 1 5,000,000 243
8 PI section Separation rubber 13QNR704## 2 100,000 235, 238
9 Paper feed rubber 50BAR702## 2 100,000 236, 239
10 Pick-up rubber 50BAR701## 6 200,000 234, 237
2.21 SD-506
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Right angle Roller release solenoid/1 (SD5) 15AN8251## 1 5,000,000 270
2 conveyance section Roller release solenoid/2 (SD6) 15ANR710## 1 5,000,000 271
3 Roller release solenoid/3 (SD7) 15AN8251## 1 5,000,000 270
4 Right angle conveyance gate solenoid 15ANR711## 1 5,000,000 272
(SD2)
5 Saddle stitching Stapler assy 15AN-550## 2 1,000,000 265, 266
6 section Slope unit 15AN-500## 1 2,500,000 -
7 Saddle stitch unit A0H2A720## 1 2,500,000 -
8 Bundle processing Bundle press stage gear 15AN7719## 1 500,000 273
9 section Bundle press stage unit A0H2A530## 1 2,500,000 -
10 Trimmer section Trimmer board assy A0H2B622## 1 18,900 261
F-39
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.22 SD-513
2.22.1 Spotted replacement parts list
Nu Classification Parts name Parts number Quantity Actual Parts count
mb replacement number
er cycle
1 Entrance Reverse exit roller pressure release A65UR70M## 1 1,000,000 387
conveyance section motor (M102)
2 Folding conveyance 2nd folding knife motor (M14) A65UR70P## 1 1,500,000 389
3 section 1st folding knife motor (M13) A65UR70N## 1 1,700,000 388
4 Saddle stitching Staple unit A65U7779## 1 1,000,000 381
5 section Clincher A65U7781## 1 1,000,000 395
6 Conveyance guide assy/Up A729R70S## 1 1,000,000 258
7 Booklet holding motor (M17) A729R704## 1 1,200,000 390
8 Alignment plate solenoid wiring A65UN165## 1 1,200,000 267
9 Clamp section Clamp motor (M23) A729R70G## 1 400,000 391
10 Fore edge finger motor (M52) A729R706## 1 600,000 392
11 Finger torque limiter A03X5656## 1 600,000 275
12 Fore edge finger gear 55VA7903## 1 600,000 276
13 Clamp hanging wire A65U6908## 2 600,000 259
14 Booklet holding wire/1 A65U6290## 2 1,200,000 268
15 Booklet holding wire/2 A65U6300## 2 1,200,000 269
16 Booklet holding wire/3 A65U6302## 2 1,200,000 274
17 Fore edge stopper motor (M24) A729R706## 1 2,000,000 394
18 Trimmer section Trimmer board A729F624## 1 18,900 383
19 Trimmer blade A729R901## 1 37,500 382
20 Trimmer press motor (M32) A0H2M101## 1 500,000 384
21 Trimmer blade motor (M31) A0H2M102## 1 850,000 385
22 Trimmer unit A729F621## 1 2,500,000 386
23 Booklet tray section Gripper motor (M26) A4JUM101## 1 2,000,000 393
2.23 TU-503
2.23.1 Spotted replacement parts list
Nu Classification Parts name Parts number Quantity Actual Parts count
mb replacement number
er cycle
1 Slitter section Slit cutter assy/Fr A65WF701## 1 750,000 151
2 Slit cutter assy/Rr A65WF702## 1 750,000 152
3 Rotary cutter section Rotary cutter assy A65WF700## 2 750,000 153
2.24 FD-504
2.24.1 Spotted replacement parts list
Nu Classification Parts name Parts number Quantity Actual Parts count
mb replacement number
er cycle
1 Clamp section SQF clamp motor/Fr (M203) A65VR705## 1 250,000 399
2 SQF clamp motor/Rr (M202) A65VR705## 1 250,000 398
3 Square-fold sction SQF roller cleaning assy/Fr A65VR70A## 1 250,000 400
4 SQF roller cleaning assy/Rr A65VR70B## 1 250,000 396
5 SQF roller motor (M201) A65VR706## 1 1,000,000 397
2.25 PB-503
Nu Classification Parts name Parts Number Quantity Actual Parts count
mb replacement Number
er cycle
1 Conveyance section Entrance gate solenoid (SD1) 15ANR714## 1 3,000,000 336
F-40
F PERIODICAL MAINTENANCE > 2. PERIODICALLY REPLACED
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PARTS LIST
2.26 GP-501
2.26.1 Option
Nu Classification Parts name Parts number Quantity Actual Parts count
mb replacement number
er Cycle
1 Punch section Die Set DS-5## 500,000
2 Back Gauge mechanism A0N9PP59## 1 4,000,000 348
2.27 GP-502
Nu Classification Parts name Parts No. Quantity Actual Parts count No.
mb replacement
er Cycle
1 Punch section Pullback Pad A4F6PP00## 2 500,000 358
2 Suction Cup: Element Feeder A4F6PP03## 1 1,000,000 359
3 Book Chute Myler A4F6PPH1## 4 500,000 362
4 Punch Unit Oiled Felt, Die-set A4F6PP01## 1 1,000,000 360
5 Punch Pin/Plate Assy., Die-set A4F6PP02## 1 4,000,000 361
F-41
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 3. ORU-M PARTS
3. ORU-M PARTS
3.1 Life value of the ORU-M parts
(1) ORU-M corresponding parts
ORU-M stands for "Operator Replaceable Unit Management." This function displays the steps, adjustment setting methods and manages
the data when the educated user replaces the parts.
Install the prescribed option and change DIPSW15-0 to 1to enable this function. For ORU-M corresponding parts, some parts that are
provided as an assy of parts larger than those parts replaced normally by the CE so that the user can easily conduct the part replacement
operation.
F-42
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 3. ORU-M PARTS
33: Quantity Developer/C Provided None Toner Density Sensor Init. 1,200,000 50% 120%
34: (C) prints (Standard x (Standard x
Distance Gamma Automatic 694.2km 0.5) 1.2)
Adjustment
Color registration auto
adjustment
Density balance
adjustment
35: Quantity Developer/K Provided None Toner Density Sensor Init. 1,200,000 50% 120%
36: (K) prints (Standard x (Standard x
Distance Gamma Automatic 694.2km 0.5) 1.2)
Adjustment
Color registration auto
adjustment
Density balance
adjustment
74: Quantity 2nd transfer unit None None Gamma Automatic 440,000 50% 120%
Adjustment prints*2 (Standard x (Standard x
Density balance 400,000 0.5) 1.2)
adjustment
prints*3
82 Fusing unit Provided None None 600,000 50% 120%
prints (Standard x (Standard x
0.5) 1.2)
21: Quantity Drum unit/Y None None Gamma automatic 460,000 80% 113%
22: adjustment prints*2 (178.4km) (252km)
Distance Color registration auto 410,000
and adjustment
prints*3
Quantity Density balance
223 km of
adjustment
the drum
drive
distance,
71.4 km of
the lubricant
applying
unit drive
distance, or
the quantity
reaches,
whichever
comes
earlier.
23: Quantity Drum unit/M None None Gamma automatic 460,000 80% 113%
24: adjustment prints*2 (178.4km) (252km)
Distance Color registration auto 410,000
and adjustment
prints*3
Quantity Density balance
223 km of
adjustment
the drum
drive
distance,
71.4 km of
the lubricant
applying
unit drive
distance, or
the quantity
reaches,
whichever
comes
earlier.
25: Quantity Drum unit/C None None Gamma automatic 460,000 80% 113%
26: adjustment prints*2 (178.4km) (252km)
Distance Color registration auto 410,000
and adjustment
prints*3
Quantity Density balance
223 km of
adjustment
the drum
drive
distance,
71.4 km of
the lubricant
applying
unit drive
distance, or
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 3. ORU-M PARTS
the quantity
reaches,
whichever
comes
earlier.
27: Quantity Drum unit/K None None Gamma automatic 460,000 80% 113%
28: adjustment prints*2 (178.4km) (252km)
Distance Color registration auto 410,000
and adjustment
prints*3
Quantity Density balance
223 km of
adjustment
the drum
drive
distance,
71.4 km of
the lubricant
applying
unit drive
distance, or
the quantity
reaches,
whichever
comes
earlier.
13: Quantity Charging corona/Y None None Gamma Automatic 210,000 57% 143%
14: Time Adjustment prints*2 (40h) (100h)
Density balance 160,000
adjustment
prints*3
70h
15: Quantity Charging corona/M None None Gamma Automatic 210,000 57% 143%
16: Time Adjustment prints*2 (40h) (100h)
Density balance 160,000
adjustment
prints*3
70h
17: Quantity Charging corona/C None None Gamma Automatic 210,000 57% 143%
18: Time Adjustment prints*2 (40h) (100h)
Density balance 160,000
adjustment
prints*3
70h
19: Quantity Charging corona/K None None Gamma Automatic 210,000 57% 143%
20: Time Adjustment prints*2 (40h) (100h)
Density balance 160,000
adjustment
prints*3
70h
3 Filter box None None None When 50% 120%
DIPSW5-6
is 0:
24,000,000
prints
When
DIPSW5-6
is 1:
24,800,000
prints
4 to 8 Dust-proof filter set None None None 600,000 50% 120%
prints
4 Developing dust-proof None None None 600,000 50% 120%
filter/1 prints
5 Developing dust-proof None None None 600,000 50% 120%
filter/2 prints
6 PH dust-proof filter None None None 600,000 50% 120%
prints
7 Electric component None None None 600,000 50% 120%
cooling filter prints
8 Suction dust-proof None None None 600,000 50% 120%
filter prints
117 Pick-up roller/1 None None None 800,000 50% 120%
prints (Standard x (Standard x
0.5) 1.2)
118 Pick-up roller/2 None None None 800,000 50% 120%
prints (Standard x
1.2)
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 3. ORU-M PARTS
(Standard x
0.5)
113 Feed separation None None None 125,000 50% 120%
rubber/1 prints (Standard x (Standard x
0.5) 1.2)
114 Feed separation None None None 125,000 50% 120%
rubber/2 prints (Standard x (Standard x
0.5) 1.2)
- Duct cover Provided None None If the duct cover is not mounted, the
same error as the connector
disconnection is detected and notified to
the user.
* The performance of the life upper limit is not guaranteed. It is within the range that CE can select according to the demand of customers.
*2 C1070, C1070P, C71hc
*3 C1060, PRO C1060L
F-45
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 4. LIFE VALUE
4. LIFE VALUE
4.1 Life value of materials/parts
• For the special parts counter, the actual replacement cycles of the following parts are shown in percentage with respect to the end of its
parts life.
Parts name Replacement cycle (reference) Actual replacement cycle
Developing dust-proof filter/1 600,000 counts (total counter) 600,000 counts *1
Developing dust-proof filter/2 600,000 counts (total counter) 600,000 counts *1
PH dust-proof filter 600,000 counts (total counter) 600,000 counts *1
Electric component cooling filter 600,000 counts (total counter) 600,000 counts *1
suction dust-proof filter 600,000 counts (total counter) 600,000 counts *1
Filter box 400,000 counts (total counter) · 24,000,000 counts (DIPSW5-6 = 0, default)
· 24,800,000 counts (DIPSW5-6 = 1)
· Counts for 7 to 460 for each print page depending on the humidity,
the average coverage, or the paper size.
Drum unit/Y · 460,000 counts (special parts Shows one of the following values that is nearer its end of the life.
counter) (C1070, C1070P, C71hc) · The drive distance of the drum/Y: 223 km
· 410,000 counts (special parts · The drive distance of the lubricant applying roller/Y: 71.4 km
counter) (C1060, C1060L) The actual replacement cycle is the earliest timing among the
following.
· 460,000 counts (C1070, C1070P, C71hc), 410,000 counts (C1060,
C1060L) *2
· The drive distance of the drum/Y: 223 km
· The drive distance of the ubricant applying roller/Y: 71.4 km
Drum unit/M · 460,000 counts (special parts Shows one of the following values that is nearer its end of the life.
counter) (C1070, C1070P, C71hc) · The drive distance of the drum/M: 223 km
· 410,000 counts (special parts · The drive distance of the lubricant applying roller/M: 71.4 km
counter) (C1060, C1060L) The actual replacement cycle is the earliest timing among the
following.
· 460,000 counts (C1070, C1070P, C71hc), 410,000 counts (C1060,
C1060L) *2
· The drive distance of the drum/M: 223 km
· The drive distance of the ubricant applying roller/M: 71.4 km
Drum unit/C · 460,000 counts (special parts Shows one of the following values that is nearer its end of the life.
counter) (C1070, C1070P, C71hc) · The drive distance of the drum/C: 223 km
· 410,000 counts (special parts · The drive distance of the lubricant applying roller/C: 71.4 km
counter) (C1060, C1060L) The actual replacement cycle is the earliest timing among the
following.
· 460,000 counts (C1070, C1070P, C71hc), 410,000 counts (C1060,
C1060L) *2
· The drive distance of the drum/C: 223 km
· The drive distance of the ubricant applying roller/C: 71.4 km
Drum Unit/K · 460,000 counts (special parts Shows one of the following values that is nearer its end of the life.
counter) (C1070, C1070P, C71hc) · The drive distance of the drum/K: 223 km
· 410,000 counts (special parts · The drive distance of the lubricant applying roller/K: 71.4 km
counter) (C1060, C1060L) The actual replacement cycle is the earliest timing among the
following.
460,000 counts (C1070, C1070P, C71hc), 410,000 counts (C1060,
C1060L) *1
· The drive distance of the drum/K: 223 km
· The drive distance of the ubricant applying roller/K: 71.4 km
Charging corona/Y · 210,000 counts (special parts The charging time of the charging corona/Y: 70 hours
counter) (C1070, C1070P, C71hc)
· 160,000 counts (special parts
counter) (C1060, C1060L)
Charging corona/M · 210,000 counts (special parts The charging time of the charging corona/M: 70 hours
counter) (C1070, C1070P, C71hc)
· 160,000 counts (special parts
counter) (C1060, C1060L)
Charging corona/C · 210,000 counts (special parts The charging time of the charging corona/C: 70 hours
counter) (C1070, C1070P, C71hc)
· 160,000 counts (special parts
counter) (C1060, C1060L)
Charging corona/K · 210,000 counts (special parts The charging time of the charging corona/K: 70 hours
counter) (C1070, C1070P, C71hc)
· 160,000 counts (special parts
counter) (C1060, C1060L)
Developer/Y 1,200,000 counts (special parts The drive distance of the developing roller/Y: 694.2 km
counter)
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 4. LIFE VALUE
Developer/M · 1,200,000 counts (special parts The drive distance of the developing roller/M: 694.2 km
counter)
Developer/C · 1,200,000 counts (special parts The drive distance of the developing roller/C: 694.2 km
counter)
Developer/K · 1,200,000 counts (special parts The drive distance of the developing roller/K: 694.2 km
counter)
Developing unit/Y · 1,200,000 counts (special parts The drive distance of the developing roller/Y: 694.2 km
counter)
Developing unit/M · 1,200,000 counts (special parts The drive distance of the developing roller/M: 694.2 km
counter)
Developing unit/C · 1,200,000 counts (special parts The drive distance of the developing roller/C: 694.2 km
counter)
Developing unit/K · 1,200,000 counts (special parts The drive distance of the developing roller/K: 694.2 km
counter)
Transfer Belt Cleaning Unit · 880,000 counts (special parts The drive distance of the intermediate transfer belt: 480 km
counter) (C1070, C1070P, C71hc)
· 800,000 counts (special parts
counter) (C1060, C1060L)
Toner Collection Sheet · 220,000 counts (special parts The drive distance of the intermediate transfer belt: 120 km
counter) (C1070, C1070P, C71hc)
· 200,000 counts (special parts
counter) (C1060, C1060L)
Belt cleaning blade · 220,000 counts (special parts The drive distance of the intermediate transfer belt: 120 km
counter) (C1070, C1070P, C71hc)
· 200,000 counts (special parts
counter) (C1060, C1060L)
Side Seal · 220,000 counts (special parts The drive distance of the intermediate transfer belt: 120 km
counter) (C1070, C1070P, C71hc)
· 200,000 counts (special parts
counter) (C1060, C1060L)
2nd Transfer Roller/Up · 440,000 counts (special parts The drive distance of the 2nd transfer roller/Up: 240 km
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
Intermediate Transfer Belt · 440,000 counts (special parts The drive distance of the intermediate transfer belt: 240 km
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
Transfer roller bearing/Y, transfer · 3,520,000 counts (special parts The drive distance of the intermediate transfer belt: 1920 km
roller bearing/M and transfer counter) (C1070, C1070P, C71hc)
roller bearing/C · 3,200,000 counts (special parts
counter) (C1060, C1060L)
Transfer Roller Bearing/K · 3,520,000 counts (special parts The drive distance of the intermediate transfer belt: 1920 km
counter) (C1070, C1070P, C71hc)
· 3,200,000 counts (special parts
counter) (C1060, C1060L)
1st Transfer Roller/Y · 440,000 counts (special parts The charging time of the 1st transfer roller/Y: 115 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
1st Transfer Roller/M · 440,000 counts (special parts The charging time of the 1st transfer roller/M: 115 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
1st Transfer Roller/C · 440,000 counts (special parts The charging time of the 1st transfer roller/C: 115 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
1st Transfer Roller/K · 440,000 counts (special parts The charging time of the 1st transfer roller/K: 115 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
2nd transfer roller/Lw · 440,000 counts (special parts The charging time of the 2nd transfer roller/Lw: 110 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
Separate Discharging Unit · 440,000 counts (special parts The charging time of the separation discharging plate unit: 110 hours
counter) (C1070, C1070P, C71hc)
· 400,000 counts (special parts
counter) (C1060, C1060L)
F-47
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L F PERIODICAL MAINTENANCE > 4. LIFE VALUE
2nd Transfer Earth Plate Assy · 1,760,000 counts (special parts The charging time of the 2nd transfer roller/Lw: 440 hours
counter) (C1070, C1070P, C71hc)
· 1,600,000 counts (special parts
counter) (C1060, C1060L)
C-clip · 1,760,000 counts (special parts The charging time of the 2nd transfer roller/Lw: 440 hours
counter) (C1070, C1070P, C71hc)
· 1,600,000 counts (special parts
counter) (C1060, C1060L)
Charging driven roller 350,000 counts (Special parts Charging time of the charging driven roller: 35 hours
counter)
Charging roller 350,000 counts (Special parts Charging time of the charging driven roller: 35 hours
counter)
*1 Count in all color modes
Small size: 1 count for each paper exit in the simplex mode, 2 counts in the duplex mode.
Large size: 2 counts for each paper exit in the simplex mode, 4 counts in the duplex mode.
Banner: 1 count to 5 counts for each paper exit
• To 338 mm: 1 count
• 338.1 mm to 488 mm: 2 counts
• 488.1 mm to 686 mm: 3 counts
• 686.1 mm to 915 mm: 4 counts
• 915.1 mm to 1200 mm: 5 counts
*2 Count only in the full color mode.
Small size: 1 count for each paper exit in the simplex mode, 2 counts in the duplex mode.
Large size: 2 counts for each paper exit in the simplex mode, 4 counts in the duplex mode.
Banner: 1 count to 5 counts for each paper exit
• To 338 mm: 1 count
• 338.1 mm to 488 mm: 2 counts
• 488.1 mm to 686 mm: 3 counts
• 686.1 mm to 915 mm: 4 counts
• 915.1 mm to 1200 mm: 5 counts
F-48
F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
(2) Procedure
1. Open the front door [1] and the toner supply door [2].
2. Remove the suction dust-proof filter [3] from the toner supply door.
Note
[2] [1] • When you reinstall the suction dust-proof filter [1], make
sure that the handle [2] faces upward.
3. Remove 2 screws [1], and then remove the filter cover [2].
F-49
F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
[6] [5] [1] [3] [2] 5. Reinstall the preceding parts following the removal steps in
reverse.
• When you reinstall the developing dust-proof filter/1 [1] and
developing dust-proof filter/2 [2], align the notches [3] and
projections [4].
• When you reinstall the PH dust-proof filter [5], insert the holes
of the PH dust-proof filter [6] into the projections which are in
the filter cover [7].
6. After the developing dust-proof filter/1, the developing dust-proof
filter/2, the PH dust-proof filter and the suction dust-proof filter are
replaced, conduct the following items.
• For the developing dust-proof filter/1: The counter reset of the
special parts counter number 4
• For the developing dust-proof filter/2: The counter reset of the
[7] [4] special parts counter number 5
• For the PH dust-proof filter: The counter reset of the special
parts counter number 6
• For the suction dust-proof filter: The counter reset of the
special parts counter number 8
(2) Procedure
1. Remove 2 screws [1], and loosen 2 screws [2] to remove the filter
box cover [3].
3. Remove the label [1] of the filter box and then cover the toner
suction inlet [2] with it.
Note
• Make sure to close the toner suction inlet with the label so
that the toner in the filter box does not scatter.
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F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
(2) Procedure
1. Remove the screw cap [1] and the screw [2], and then remove the
filter cover [3].
[3] [1][2]
2. Remove the electric component cooling filter [1].
Note
• When you reinstall the electric component cooling filter
[1], align the hole [2] of the electric component cooling
filter and the hole [3] of the screw.
(2) Procedure
1. Remove the duct cover. (Refer to F.5.3.1 Pulling out the process
[4] [3] [1] [2] unit)
2. Pull out and remove the dust proof glass/Y [1], the dust proof
glass/M [2], the dust proof glass/C [3], and the dust proof glass/K
[4].
3. Clean the glass [2] of each dust proof glass [1] with hydro-wipe.
[2] [1] 4. Reinstall the preceding parts following the removal steps in
reverse.
5. After you clean the dust-proof glass, conduct the following items in
the order.
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Density Balance Adjustment
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F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
1. Open the front door/Lt [1] and then loosen 3 screws [2] to remove
the duct cover [3].
Note
• Be sure to loose 3 screws in order of top, lower right and
lower left. When you reinstall the duct cover, tighten the
screws in the same order.
2. Loosen the screw [1], and then open the fan cover [2].
[4] [3]
(2) Procedure
Note
• Be sure to pull out the process unit after you remove all charging coronas. Otherwise, charging coronas possibly become dirt
when you pull out or insert the process unit.
• Be careful not to exposure the drum unit to the light.
• Do not let the process unit and the duplex section be pulled out at the same time.
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F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
[1] 1. Remove the filter box cover on the back side of the main body, and
check around the filter box.
When a lot of toner scatters, change the filter box and clean the
following toner dirt. (Refer toF.5.1.2 Replacement of the filter box,
F.5.3.3 Replacing the drum unit)
• Clean the process unit stay [1] and the toner pan [2] with a
vacuum cleaner or a hydro-wipe.
• Clean the developing unit exhaust inlet [3] and the ozone inlet
[4] with a vacuum cleaner or a hydro-wipe.
• Clean the stay of drum units of each color [5] with a hydro-
wipe.
Note
• Be sure not to fold the sheet when you clean [1].
• Clean [1] to [4] with a vacuum cleaner and when they are
[2] still not cleaned, use a hydro-wipe.
• Be sure not to clean [5] with a vacuum cleaner. Otherwise,
the drum possibly gets damaged.
[3]
[4]
[5]
2. Clean the toner dirt of the transfer belt cleaning unit [1] and the
[1] [2] separation claw unit [2] with a hydro-wipe. (Refer to F.5.6.1
Removing/reinstalling the intermediate transfer unit)
3. Clean the dirt of the toners of the upper side of the intermediate
[2] [1] transfer unit (ceiling inside the main body) [1] and the upper and
lateral side of the color registration assy [2] with a vacuum cleaner
or a hydro-wipe.
Note
• Clean with a vacuum cleaner and when they are still not
cleaned, use a hydro-wipe.
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F PERIODICAL MAINTENANCE > 5. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE bizhub...
4. Clean the following dirt of the toners with a hydro-wipe.
[1] [2] [3] [4] [5] • Transfer guide plate/Lw [2]
• Transfer guide plate/Up [3]
• Registration sensor cover [4]
• Registration cleaning sheet assy [5]
Note
• Be sure not to clean [2] and [3] with a vacuum cleaner or
alcohol. Otherwise, the roller possibly gets damaged or
the sheet possibly gets folded or torn.
• You can clean [4] and [5] with a vacuum cleaner only
when they are too dirty.
• Be sure to clean them to the direction of the shaft. When
you clean them to the paper feed direction, the toner falls
to the paper feed path.
• Be careful not to deform the discharging pin and the
sheets.
5. Clean the separation discharging plate unit [1] with a blower brush.
Note
• Be sure not to use a vacuum cleaner or alcohol to clean.
Otherwise, the roller possibly gets damaged or the sheet
possibly gets folded or torn.
• Be sure not to touch the discharging pin and the sheets
because they are easily deformed. Clean with a blower
brush without touching them.
8. After you clean around the process unit, conduct the following
[2] [3] [4] items.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
(2) Procedure
Note
• The product installs 4 drum units one each for yellow, magenta, cyan, and black. They are common parts. Do not use a once-
used drum cartridge for another cartridge, though they are common parts. Otherwise the old remaining toner and the new toner
mix up and the print quality degrade.
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1. Pull out the process unit. (Refer to F.5.3.1 Pulling out the process
unit)
2. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
3. Hold the drum unit at its ends [1], and remove the drum unit [2].
Note
• When you install the drum unit, push the drum unit to the
machine until the positions of △[1] matches.
• Be careful not to touch or damage the drum photo
conductor section with bare hands.
• When you leave the drum unit, be sure to spread a sheet
over the unit to protect from light, and put them in a dark
place.
4. Remove 2 screws [1] of a new drum unit, and press the blade.
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• Maximum density initial adjustment (Recommended to be
conducted) (Refer to "I.4.4.9 Maximum density initial
adjustment (drum peculiarity adjustment)")
(2) Procedure
Note
• The product installs 4 charging coronas one each for yellow, magenta, cyan, and black. They are common parts. Do not use a
once-used charging corona for another color, though they are common parts. Otherwise the old remaining toner and the new
toner mix up and the print quality degrade.
1. Remove the duct cover. (Refer to F.5.3.1 Pulling out the process
unit)
2. Push down the charging corona lever to the lower right, and then
pull it out and remove the charging corona [1].
[1]
4. After you replace the charging corona, conduct the following items.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• For the charging corona/Y: The counter reset of the special
parts counter number 13, 14
• For the charging corona/M: The counter reset of the special
parts counter number 15, 16
• For the charging corona/C: The counter reset of the special
parts counter number 17, 18
• For the charging corona/K: The counter reset of the special
parts counter number 19, 20
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Density Balance Adjustment
• Maximum density initial adjustment (Recommended to be
conducted) (Refer to "I.4.4.9 Maximum density initial
adjustment (drum peculiarity adjustment)")
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(2) Procedure
1. Remove the charging corona. (Refer to F.5.4.1 Replace the
charging corona)
2. Turn the charging corona cleaning jig [1] counterclockwise to
remove it.
[1]
3. When you clean the charging wire, insert the charging corona
cleaning jig [3] from the insertion opening [2] of the charging
[5] corona [1] of each color. Then move it back and forth [5] along the
guide [4].
Note
[2] • The charging wire [6] is cleaned by being scrubbed with
the velvet section [7] of the charging corona cleaning jig
[4] [3].
[1] [7] 4. Reinstall the preceding parts following the removal steps in
reverse.
[6] [3]
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[3] [1]
[2] [1]
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7. Attach the developing unit cover [1] and move the connector [2] to
[3] the initial position.
Note
• Confirm that the projections [3] at the both sides are put in
the groove of the developing unit cover.
(2) Procedure
Note
• When you clean the developing unit, be sure to use a hydro wipe that is regarded as a CE tool. When you use the paper or the
cloth other than hydro wipe, a white line possibly causes on the image because of the dust and lint that is stuck in the
developing regulation plate of the developing unit.
• 4 developing units each for yellow, magenta, cyan, and black are equipped. They are common parts. Do not use the used
developing unit as an alternative of another colored developing unit. Otherwise the old remaining toner and the new toner are
mixed up and the print quality degrades.
[1] 1. Pull out the process unit. (Refer to F.5.3.1 Pulling out the process
unit)
2. Disconnect 4 connectors [1].
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Note
• After the connectors of the developing unit/M, the
developing unit/C, the developing unit/K are
disconnected, be sure to insert the connector [1] into the
connector holder [2].
[1] [2]
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3. Remove the 2 support sticks [1].
Note
• The support sticks are the assist sticks which stand the
removed intermediate transfer unit independently. Be sure
to prepare them beforehand when you remove the
intermediate transfer unit.
4. Loosen the 2 screws [1] and then remove the 2 positioning parts
[2].
Note
• Reinstall the positioning parts [2] with the process unit
pulled out. Also, reinstall the lower positioning part first of
all.
[2] [1]
5. Lift up the handle [1], and remove the intermediate transfer unit [2]
with opening it in the arrow-marked direction [3].
Note
• Be careful not to touch or damage the transfer belt [4] with
bare hands.
• Be sure to hold the ends of the handle of the intermediate
transfer unit [1] using both hands.
• To avoid the drum from being exposed, return the process
unit to its original position and close the front door/Lt
after the intermediate transfer unit is removed. If the drum
is exposed, the maximum density adjustment trouble or
the image memory may occur.
6. Place the 2 support sticks [2] on the intermediate transfer unit [1]
and let the unit stand independently.
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2. Lift up the intermediate transfer unit [1] with both hands, and insert
the 2 shafts in the rear of the intermediate transfer unit [2] into the
2 holes of the process unit [3].
[1][2]
• Remove 2 lock screws [1] and stretch the transfer belt pressure.
Note
• Remove the lock screw with the tension plate/Fr and the
tension plate/Rr are pushed.
• Make sure that the rib in the transfer belt is not on the
roller.
[1]
• Apply the setting toner to the transfer belt cleaning unit. (Refer to
F.5.6.2 Replacing the transfer belt cleaning unit)
• Be sure that the following reinstallation of the parts follows the
normal installation steps.
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[2] [3]
[2] [1]
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2. Use a spoon and calmly put the setting toner on the toner storage
[3] [4] [1] of the new transfer belt cleaning unit.
3. Turn the gear [2] in the arrowed direction, and apply the setting
toner on the cleaning roller [3].
Note
• Be sure to use the setting toner in the main body package.
Never use the toner in the toner bottle since it includes
the carrier.
• Be sure to apply the setting toner until the groove [4] of
the toner adjustment sheet is half covered with the setting
toner.
• If the setting toner fails to be applied evenly on the
cleaning roller [4], calmly put the setting toner again on
the part that needs the more setting toner. Then, turn the
gear [3] until the toner is applied evenly around the roller.
[2] [1]
[1] [2]
[2] [1]
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5. Rotate the transfer belt with the pressure of the belt cleaning blade
is released [1]. When the side which the setting toner is applied
appears, press the blade. Rotate the transfer belt once with the
blade is pressed.
Note
• Never rotate it in reverse.
[2]
[3]
5.6.3 Replacing the belt cleaning blade and the side seal
(1) Periodically replaced parts and cycle
• Belt cleaning blade: Every 100% (special parts counter) (Refer to "F.4. Life Value")
• Side seal: Every 100% (special parts counter) (Refer to "F.4. Life Value")
(2) Procedure
1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
[2] [2] reinstalling the intermediate transfer unit)
2. Remove the transfer belt cleaning unit. (Refer to F.5.6.2 Replacing
the transfer belt cleaning unit)
3. Remove 2 springs [1], and release the pressure of the belt
cleaning blade.
4. Remove C-clip [2] 1 each.
[1]
5. Draw the blade support shaft [1] in the arrowed direction, and
remove the belt cleaning blade [2].
Note
• Take an extra care not to touch or damage the blade of the
belt cleaning blade [2].
[2] [1]
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7. After the belt cleaning blade is installed, replace 2 side seals [1].
[1] [2] Note
• When the new side seal is applied, be sure not to stick it
hard on the belt cleaning blade [2] and the section [3]
When the belt cleaning blade is replaced, be sure to
replace the side seal.
Otherwise, a gap is created between the belt cleaning
blade and the side seal and the toner could spill out.
[3] 8. After the transfer belt cleaning blade is replaced, conduct the
following items in order.
• For the belt cleaning blade: The counter reset of the special
parts counters number 53 and number 54
• Blade setting mode (Refer to I.4.4.5 Blade Setting Mode (Drum
Peculiarity Adjustment))
After the side seals are replaced, conduct the following step.
• For the side seal: The counter reset of the special parts
counter number 72 and number 80
[2] [1]
[3]
(2) Procedure
[1] 1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
2. Remove the transfer belt cleaning unit. (Refer to F.5.6.2 Replacing
the transfer belt cleaning unit)
3. Remove 3 screws [1], the toner collection board [2], and the toner
collection sheet [3]
Note
• Do not bend or damage the PET sheet of the toner
collection sheet.
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(2) Procedure
1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
2. Remove the screw [1] and remove the transfer belt separation
claw unit [2].
Note
• Be careful not to touch or damage the intermediate
transfer belt [3] with bare hands.
[4]
5.6.6 Replacing the intermediate transfer belt, and cleaning of the rollers and the cleaning sheet
(1) Periodically replaced parts and cycle
• Intermediate transfer belt : Every 100% (special parts counter) (Refer to: F.4. LIFE VALUE)
(3) Procedure
1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
2. Remove the transfer belt cleaning unit. (Refer to F.5.6.2 Replacing
the transfer belt cleaning unit)
3. Remove the transfer belt separation claw unit. (Refer to F.5.6.5
Replacing the transfer belt separation claw)
4. Remove the unit stand [1] and the tension release screw [2].
[1] [2]
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5. Attach the unit stand [2] on the positioning shaft/Up [1]
[1] [2]
[1] [3] [2] 6. Hold the 2 handles [1] and tilt the intermediate transfer unit [2] as
illustrated.
Note
• Be sure not to hold nothing but the handles.
[2] [1] 8. Remove 2 screws [1], and remove the intermediate transfer handle
assy [2] in the arrowed direction.
9. Insert the tension release screw [2] to the hole [3] and the hole of
the tension roller [4] while you push the tension plate/Fr [1] to the
direction of the arrow. Then, release the tension.
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12. Remove the C-clip [1] and remove the encoder [2].
13. Remove 3 screws [3], and remove the insulation holder/Fr [4].
[2] [1]
15. Pull up the intermediate transfer belt [1] and remove it.
Note
• Be sure to reinstall the intermediate transfer belt so that
the side, where the character "UPSIDE" [2] is engraved
inside, comes on the downside.
[1] [2]
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Note
• Be sure to reinstall the intermediate transfer belt so that
the inside rib does not run on the rollers.
16. Use the isopropyl alcohol and clean 3 auxiliary rollers [1], the
[1] driven roller [2], and the tension roller [3].
[4] 17. Use the blower brush and clean the cleaning sheet [4].
[3] 18. Reinstall the preceding parts following the removal steps in
reverse.
19. After the replacement of the intermediate transfer belt, conduct the
following items.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• The counter reset of the special parts counter number 50,
number 64
• Blade setting mode (Refer to I.4.4.5 Blade Setting Mode (Drum
Peculiarity Adjustment))
• Belt line speed adjustment (Refer to I.4.3.10 Belt Line Speed
Adj. (Printer Adjustment))
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Color registration automatic adjustment (Refer to I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment))
[2] • Manual adjustment of color registration (Refer to I.4.3.13 Color
Regist.Gap Measurement (Printer Adjustment))
• Density Balance Adjustment
5.6.7 Replacing the 1st transfer roller/Y, /M, /C and /K and the transfer roller bearing/Y, /M, /C and /K
(1) Periodically replaced parts and cycle
• 1st transfer roller/Y, 1st transfer roller/M, 1st transfer roller/C and 1st transfer roller/K : Every 100% (special parts counter) (Refer to: F.4.
LIFE VALUE)
• Transfer roller bearing/Y, transfer roller bearing/M, transfer roller bearing/C: every 100% (special parts counter) (Refer to "F.4. Life Value)
• Transfer roller bearing/K: every 100% (special parts counter) (Refer to "F.4. Life Value)
(2) Procedure
[4] [3] [2] [1] 1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
2. Remove the intermediate transfer belt. (Refer to F.5.6.6 Replacing
the intermediate transfer belt, and cleaning of the rollers and the
cleaning sheet)
3. Remove the 1st transfer roller/Y [1], the 1st transfer roller/M [2],
the 1st transfer roller/C [3] and the 1st transfer roller/K [4].
Note
• Never touch the roller of the new 1st transfer roller.
Be sure to hold the metal shaft of the roller and reinstall
the new 1st transfer roller.
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[1] [2] 4. Remove the claws [1], 2 each, and remove the transfer roller
bearing/Y, the transfer roller bearing/M and the transfer roller
bearing/C [2]
Note
• During the detachment of the transfer roller bearing/Y, the
transfer roller bearing/M and the transfer roller bearing/C
[2], be careful not to lose the springs [3]
[3] • Be careful not to break the claw [1].
• When the transfer roller bearing/Y, the transfer roller
bearing/M and the transfer roller bearing/C [2] are
removed, check that the springs [3] are attached straight.
When the springs [3] are curved or attached obliquely,
adjust the position of the springs [3].
5. Attach 2 support sticks [1] and place the intermediate transfer unit
[2].
Note
• Be sure not to hold the intermediate transfer motor (M9)
[3] by the hand when you place the intermediate transfer
unit [2].
[1] [3] [2] 6. Disconnect the connector [1], remove 3 screws [2], and remove
the 1st transfer pressure release motor assy [3].
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7. Remove the pressure release gear/3 [1], remove the E-ring [2],
and remove the pressure release gear [3] and the pin [4].
Note
• Be careful not to lose the pin [4].
[2] [1]
9. Hold the tension plate/Fr [1] and remove the tension release screw
[2], and release the fixed tension roller [3].
10. Hold the tension plate/Rr [4] and rotate the support plate [5] in the
arrow-marked direction, and release the fixed tension plate/Rr [4].
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11. Disconnect the connector [1] (white) and the connector [2] (blue)
and remove 2 screws [2].
[6]
[4] [5]
14. Remove the claws [1], 2 each, and remove each transfer roller
bearing/K [2].
[1]
[2]
[2]
[1]
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15. Reinstall the preceding parts following the removal steps in
reverse.
[3] Note
• When the transfer roller bearing/K [1] is installed, check
that the spring [2] is attached on the projection [3]
straight.
When the springs [2] are curved or attached obliquely,
adjust the position of the springs [2].
16. After the replacement of the 1st transfer roller/Y, the 1st transfer
roller/M, the 1st transfer roller/C and the 1st transfer roller/K,
[1] [2] conduct the following items.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• For the 1st transfer roller/Y: The counter reset of the special
parts counter number 55, number 65
• For the 1st transfer roller/M: The counter reset of the special
parts counter number 56, number 66
• For the 1st transfer roller/C: The counter reset of the special
parts counter number 57, number 67
• For the 1st transfer roller/K: The counter reset of the special
parts counter number 58, number 68
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
[3] [2] [1] After the transfer roller bearing/Y, the transfer roller bearing/M, the
transfer roller bearing/C and the transfer roller bearing/K are
replaced, conduct the following items.
• The counter reset of the special parts counter number 47 and
number 61 of the transfer roller bearing/Y and the transfer
roller bearing/M and the transfer roller bearing/C.
• Counter reset of the special parts counter number 46 and
number 63 or the transfer roller bearing/K
(2) Procedure
[2] [1] 1. Remove the intermediate transfer unit. (Refer to F.5.6.1 Removing/
reinstalling the intermediate transfer unit)
2. Remove the intermediate transfer belt. (Refer to F.5.6.6 Replacing
the intermediate transfer belt, and cleaning of the rollers and the
cleaning sheet)
3. Remove the bearing [1], and remove the 2nd transfer roller/Up [2].
Note
• Never touch the roller of the 2nd transfer roller/Up. When
the 2nd transfer roller/Up is held by hand, hold the metal
shaft. If the roller is touched by hand, it affects the image
quality.When you touch the roller, wipe the part with a dry
cloth. Never wipe it with the alcohol.
• When you install a new 2nd transfer roller/Up, wipe it with
hydro-wipe.Do not use an alcohol or a wet cloth.
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(2) Procedure
[2] [1] [3] 1. Remove the process unit. (Refer to G.3.2.18 Process unit)
2. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
3. Remove the 2nd transfer unit. (Refer to F.5.6.10 Removing and
reinstalling the 2nd transfer unit)
4. Put the duplex section inside the main body.
5. Disconnect the connector [1].
6. Remove 2 screws [1], and remove the belt separation claw
solenoid assy [2].
Note
• When you reinstall the parts, hook the projection [1] of the
mounting plate [2] on the hole of the main body side.
[1] [2]
[2] [1] 7. Remove the clamp and release the wiring harness, and remove 2
screws [1] and remove the belt separation claw solenoid (SD2) [2].
8. Reinstall the preceding parts following the removal steps in
reverse.
9. After the belt separation claw solenoid (SD2) is replaced, conduct
the following item.
• The counter reset of the special parts counter number 62
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[4] [3]
4. Remove the C-clip [1] and then remove the 2nd transfer unit [2] in
the arrow-marked direction.
Note
• When you hold the 2nd transfer unit, be sure not to bend
the discharging pin or the PET part.
[1] [2]
5.6.11 Replacing the 2nd transfer roller/Lw and the C-clip, and cleaning around the 2nd transfer unit
(1) Periodically replaced parts and cycle
• 2nd transfer roller/Lw: 100% (special parts counter) (Refer to "F.4. Life Value")
• C-clip: 100% (special parts counter) (Refer to "F.4. Life Value")
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(3) Procedure
1. Remove the 2nd transfer unit. (Refer to F.5.6.10 Removing and
[2] [1] [3] reinstalling the 2nd transfer unit)
2. Clean the 2nd transfer earth plate [1], the pressure material [2],
and the shaft [3] by using the isopropyl alcohol and the cleaning
pad.
[1] [2]
[3]
[2]
[1]
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5. Clean [1] and [2] by using the isopropyl alcohol and the cleaning
pad.
6. Reinstall the preceding parts following the removal steps in
reverse.
7. After you replace the 2nd transfer roller/Lw and the C-clip, conduct
the following items.
• Counter reset of the special parts counter number 75 and
number 78 of the 2nd transfer roller/Lw
• The counter reset of the special parts counter number 73 of
the C-clip.
[2]
[1]
(2) Procedure
[1] 1. Remove the 2nd transfer unit. (Refer to F.5.6.10 Removing and
reinstalling the 2nd transfer unit)
2. Remove the separation discharging unit [1] in the arrowed
direction.
Note
• Be careful not to deform the PET parts.
• Be sure not to lose each positioning pin [2] or miss the
installation position, and remove the separation
discharging unit [1]
• When you hold the separate discharging plate unit, be
sure not to bend the discharging pin.
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(2) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Remove the screw [1] 1 each, and remove the 2nd transfer earth
plate assy [2] 1 each.
3. Reinstall the preceding parts following the removal steps in
reverse.
4. After the 2nd transfer earth plate assy is replaced, conduct the
following item.
• The counter reset of the special parts counter number 77
[2]
[1]
(2) Procedure
1. Open the waste toner box door [1] and pull the waste toner box [2].
[1] [2]
[1] [2] 2. Remove the label [1] from the waste toner box and then cover the
entrance of the waste toner box [2].
3. Reinstall the preceding parts following the removal steps in
reverse.
4. After you replace the waste toner box, conduct the following steps.
• For the waste toner box: The counter reset of the special parts
counter number 1
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(2) Procedure
1. Pull out the paper feed tray.
2. Remove 2 C-clips [1], and then slide outward 2 bearings [2] to
remove the paper feed roller assy [3].
Note
• When you reinstall the paper feed roller assy, check that
there is no foreign objects such as grease on each roller.
5. Remove the C-clip [5], and remove the paper feed roller [6].
Note
• When you reinstall the paper feed roller, be sure to check
that the arrow-marked side [7] comes to the C-clip side [5].
6. Remove the paper feed roller rubber [8] from the paper feed roller.
Note
[4] [7]
• When you reinstall the paper feed rubber, be sure to
check that the paint-marked side [9] comes to the arrow-
marked side [7].
5.8.2 Replacement of the separation roller rubber/1 and separation roller rubber/2
(1) Periodically replaced parts and cycle
• Separation roller rubber/1, separation roller rubber/2: Every 125,000 counts (special parts counter)
* Replace the separation roller rubber at the same timing as the paper feed roller rubber.
(2) Procedure
1. Remove the paper feed roller assy. (Refer to F.5.8.1 Replacement
of the pick-up roller/1, pick-up roller/2, paper feed roller rubber/1
and paper feed roller rubber/2)
2. Remove 3 screws [1], and then remove the paper stopper plate [2].
Note
• When you remove the paper stopper plate of tray2,
remove it while pushing down the paper lift plate [3].
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3. Remove the C-clip [1], and remove the separation roller [2].
[5] Note
• When you reinstall the paper feed roller, check that there
[3] is no foreign objects such as grease on each roller.
[4]
4. Remove the separation roller rubber [4] from the separation roller
[2] [1] [3].
Note
• When you reinstall the separation roller rubber, be sure to
check that the paint-marked side [5] comes to the C-clip
side [1].
(2) Procedure
[1] 1. Pull out the paper feed tray.
2. Clean the 2 slide sheets [1] with alcohol.
5.8.4 Replacement of the paper feed clutch/1 (CL1), paper feed clutch/2 (CL2), pre-registration clutch/1 (CL3) and pre-
registration clutch/2 (CL4)
(1) Periodically replaced parts and cycle
• Paper feed clutch/1 (CL1), paper feed clutch/2 (CL2): Every 2,000,000 counts (special parts counter)
• Pre-registration clutch/1 (CL3), pre-registration clutch/2 (CL4): Every 2,000,000 counts (special parts counter)
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[2] [3]
[2] [3]
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[1] [2]
2. Disconnect the connector [1].
3. Remove the screw [2]. Loosen the fixing shaft screw [3], and then
remove the paper feed unit [4].
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(2) Procedure
1. Remove the right cover/Lw1 and the right cover/Lw2. (Refer to G.
[2] 3.2.5 Right cover/Up1, right cover/Up2, right cover/Up3, right
cover/Up4, right cover/Lw1, right cover/Lw2)
2. Disconnect the connector [1], and release the wiring harness from
the clamps.
3. Remove 4 screws [2], and remove the vertical conveyance unit [3]
in the arrowed direction.
[1] [3]
4. Disconnect the connector [1], and release the wiring harness from
[1] [2] [3] [4][5] the clamps.
5. Remove the C-clip [2], and remove the intermediate conveyance
clutch/1 (CL5) [3].
Note
• When you reinstall the intermediate conveyance clutch/1
(CL5) [3], be sure to match the stopper [4] and the guide
[5].
(2) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Remove 2 screws [1], and remove the registration cleaning sheet
assy [2].
3. Reinstall the preceding parts following the removal steps in
reverse.
4. After the registration cleaning sheet assy is replaced, conduct the
following steps.
• The counter reset of the special parts counter number 131
[2] [1]
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(2) Procedure
[1] 1. Remove the registration cleaning sheet assy. (Refer to F.5.10.1
Replacing the registration cleaning sheet assy)
2. Clean the PET part [1] by using the blower brush.
3. Remove 2 screws [2], and remove the PET part [1].
[2]
4. Clean the PET part [1] and the registration cleaning stay [2] by
[1] using the isopropyl alcohol.
5. Reinstall the preceding parts following the removal steps in
reverse.
[2]
5.10.3 Replacing the registration roller and the registration roller bearing, cleaning the registration swing home
sensar (PS20)
(1) Periodically replaced parts and cycle
• Registration roller: Every 1,400,000 counts (special parts counter)
• Registration roller bearing: Every 1,400,000 counts (special parts counter)
(3) Procedure
[4] [3] 1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Remove the duplex section cover/Lt and the duplex section cover/
Up. (Refer to F.5.12.1 Replacement of the intermediate
conveyance clutch/2 (CL6), and the intermediate conveyance
clutch/3 (CL7))
3. Remove 2 screws [1], and then remove the wiring mounting cover/
1 [2].
4. Remove the screw [3], and then remove the wiring mounting
cover/2 [4].
[1] [2]
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5. Pull out the knob [1] in the arrow-marked direction.
[1] [2] 6. Remove the screw [2], and then remove the knob [1].
7. Remove the 3 screws [3], and remove the bearing assy [4].
Note
• The short screws are used for the screws [3]. Be careful
not to use the long screws, because the long screws can
touch and damage the motor system.
[3] [4]
Note
[1] [2] • When you install the bearing assy [1], be sure to follow
the following steps. Otherwise, the gear is possibly
damaged.
1. Loosen 2 screws [2].
2. Install the bearing assy [1].
3. Tighten 2 screws [3].
4. Tighten 2 screws [2].
5. Tighten 1 screw [4].
[4] [3]
8. Disconnect the 4 connectors [1], and release the wiring harness.
[1] 9. Remove the 4 screws [2], and remove the swing drive cover [3].
Note
• The short screws are used for the screws [2]. Be careful
not to use the long screws, because the long screws can
touch and damage the registration swing motor (M39).
• When you remove and reinstall the swing drive cover, be
sure to pull the registration roller [4] to the front.
Note
• When you reinstall the swing drive cover, be sure to
match the shaft [1] of the registration swing motor (M39)
and the hole [2].
[1][2]
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10. Clean the registration swing home sensor (PS20) [1] by using the
blower brush.
[1]
11. Disconnect the 2 connectors [1].
[1]
12. Remove the 3 screws [1], and remove the registration roller swing
motor assy [2].
[2] [1]
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13. Remove the 4 screws [1].
[4][5] [1] 14. Remove the registration unit [2] while you rotate it in the arrow-
marked direction.
Note
• When you remove and reinstall the registration unit [2], be
sure to pull the registration roller [3] to the front.
• When you reinstall the registration unit [2], be sure to
match each hole [4] of the registration unit and each
projection [5] of the duplex section.
[4][5]
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Note
• When you reinstall the registration unit, be sure to place
each pressure lever [1] on each metal cam [2].
• When you reinstall the registration unit, be careful not to
touch the pressure levers [1] with the cam [3].
If the pressure levers [1] touch the cams [3], the cams [3]
can be damaged.
[1] [2]
[3]
[2]
15. Remove the screw [1], and then remove each bearing fixing plate
[2].
[4] 16. Remove the registration roller bearing [3].
17. Slide the registration roller bearing [4], and remove the registration
roller assy [5] in the arrow-marked direction.
[2]
[1]
[5]
[1]
[2]
[3]
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[2] [1] 18. Slide the gear [1] in the arrow-marked direction, and remove the
pin [2].
[2] [4] [6] [7] [1] 19. Remove the gear [2], 2 spacers [3], the oscillation rack [4], 2 spring
receivers [5], the spring [6], the roll [7], the E-ring [8], and the
registration roller bearing [9] from the registration roller [1].
20. Reinstall the preceding parts following the removal steps in
reverse.
21. After the registration roller and the pre-registration roller bearing
are replaced, conduct the following items.
• The counter reset of the special parts counter number 132
[3] [5] [8] [9]
(2) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
[2] [1] intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Remove the duplex section cover/Lt. (Refer to F.5.12.1
Replacement of the intermediate conveyance clutch/2 (CL6), and
the intermediate conveyance clutch/3 (CL7))
3. Remove the screw [1], and then remove the knob [2].
4. Remove 3 screws [3], and then remove the bearing assy [4].
Note
• The short screws are used for the screws [3]. Be careful
not to use the long screws, because the long screws can
touch and damage the motor system.
[3] [4]
Note
[1] [2] • When you install the bearing assy [1], be sure to follow
the following steps. Otherwise, the gear is possibly
damaged.
1. Loosen 2 screws [2].
2. Install the bearing assy [1].
3. Tighten 2 screws [3].
4. Tighten 2 screws [2].
5. Tighten 1 screw [4].
[4] [3]
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5. Remove the E-ring [1], and then remove the registration ring [2].
[2] [1] Note
• When you install the registration ring [2], install it so that
the flat side [3] comes outside.
[3]
6. Remove the E-ring [1], and then remove the spacer [2].
[4] 7. Remove the registration idler gear [4].
[3] Note
• Be careful not to lose the spacer [2] and the spacer [3].
[2]
8. Reinstall the preceding parts following the removal steps in
reverse.
9. After you replace the registration idler gear, perform the following
item.
• Counter reset of the parts counter number 137.
[1]
[1]
[1] Label -
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(1) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Release the JAM processing lever [1], and open the reverse exit
section [2].
3. Loosen the screw [3].
5. Hold 2 handles [1], and pull out the fusing unit [3] to the mark [2].
6. Lift up the fusing unit [3], and remove it.
Note
• When you install the fusing unit, confirm that the mark [2]
of the fusing unit comes to the mark [2] of the duplex
section.
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• Both the fusing duct [1] and the fusing unit cover/Up2
[2] are removed at the same time. : Loosen 4 screws
[3] and 4 screws [4], and tighten them again.
(Required)
[1] [2] Note
• When the fusing duct [1] or the fusing unit cover/Up2 [2] is
removed when the new type fusing unit is removed, be
sure to install it at such as on the table where the surface
is not rough.
If the surface is rough, the framework of the fusing unit
gets distorted, and misalignment or rupture of the belt
possibly occurs.
• When you install the fusing duct [1] or the fusing unit
cover/Up2 [2] to the new fusing unit, be sure not to work
on the duplex section.
If you install on the duplex section, the framework of the
fusing unit gets distorted, and misalignment or rupture of
the belt possibly occurs.
5.11.3 Replacement of the fusing heater lamp assy/Up and the neutralizing flat spring assy
(1) Periodically replaced parts and cycle
• Fusing heater lamp assy/Up: Every 3,000,000 counts (special parts counter)
• Neutralizing flat spring assy
: Every 1,200,000 counts (Special parts counter) *1
: Every 600,000 counts (Special parts counter) *2
*1 C1070/C1070P/C71hc/C1060/C1060L
*2 EF-103
(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Remove the screw [1], and remove the fusing knob [2].
3. Open the fusing paper exit plate assy [3].
4. Remove the 4 screws [4], and remove the fusing cover/Fr [5].
[1] [2]
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5. Remove the 4 screws [1], and remove the fusing cover/Rr [2].
[1]
[1] [2] 6. Remove the 3 screws [1], and remove the fusing cover/Up1 [2].
7. Remove the 4 screws [1], and remove the fusing duct [2].
[1] [2]
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8. Remove the 2 screws [1], and open the fusing unit/Up [2] in the
arrowed direction.
[1]
[2]
[1]
Note
• If the new fusing unit is used, remove 1 screw [1] on each
side, remove 1 fixing plate [2] each, and open the fusing
unit/Up [3] in the direction of the arrow.
• Be careful not to lose the fixing plates [2].
• When you install the fixing plates [2], fix them firmly so
that there is no gap between the screw [1], the fusing unit
[3], and the fixing plates [2].
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11. Remove the screw [1], and remove the neutralizing flat spring assy
[2].
Note
• The neutralizing ring [4] is installed inside of the fusing
roller/2 [3].
• When you reinstall the neutralizing flat spring assy [2], be
sure to check that the edge of the neutralizing flat spring
[5] comes inside the neutralizing ring [4].
• When the assemblage completes, check the conduction
between the shaft section of the fusing roller/2 [3] and the
fusing frame. If conduction malfunction occurs, clean the
contact between the neutralizing ring [4].
[1] [3] [2]
[2] [1]
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16. Remove the screw [1], and then remove the heater support plate/
UpRr [2].
Note
• When you reinstall the heater support plate/UpRr [2], be
sure to match the notch [3] of the heater support plate/
UpRr and the projection [4] of the fusing heater lamp assy.
5.11.4 Replacement of the fusing bearing/Up, /Lw1, the heat insulating sleeve/Up, /Lw1, the belt regulating sleeve, the
fusing belt, the fusing roller/1, /2, and the neutralizing ring.
(1) Periodically replaced parts and cycle
• Fusing bearing/Up
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Heat insulating sleeve/Up
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Fusing bearing/Lw1
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Heat insulating sleeve/Lw1: Every 600,000 counts (special parts counter)
• Belt regulating sleeve
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Fusing Belt
: Every600,000 counts (special parts counter) *1
: Every 300,000 counts (special parts counter)) *2
• Fusing roller/1
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Fusing roller/2
: Every 1,200,000 counts (special parts counter)*1
: Every 600,000 counts (special parts counter) *2
• Neutralizing ring
: Every 1,200,000 counts (Special parts counter) *1
: Every 600,000 counts (Special parts counter) *2
*1 C1070, C1070P, C71hc, C1060, and C1060L
*2 EF-103
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(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Remove the fusing heater lamp assy/Up. (Refer to F.5.11.3
Replacement of the fusing heater lamp assy/Up and the
neutralizing flat spring assy)
3. Remove the 2 screws [1], and remove the fusing entrance guide/
Up [2].
Note
• When you remove the fusing entrance guide/Up [2], be
careful not to drop the fusing entrance guide/Up.
If the fusing entrance guide falls, it could damage the
fusing roller/Lw [3].
[3] [1] [2]
4. Remove the 2 screws [1], and remove the stopper arm/Fr [2].
[3] [6] [4] 5. Remove the 2 screws [3], and remove the stopper arm/Rr [4].
Note
• The engraved mark "F" [5] is on the stopper arm/Fr [2].The
engraved mark "R" [6] is on the stopper arm/Rr [4].
When you reinstall the stopper arm, be sure to check the
engraved mark "F" and the engraved mark "R".
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6. Push down the pressure release arms [1] 1 each, and hook each
[1] of them on the stopper screw [2].
[2]
[2] [1]
[1] [2] [3] 7. Be careful to insert a paper [1] to prevent the damage with the
fusing belt unit.
8. Hold the belt unit fix shaft [2], and remove the fusing belt unit [3] in
the arrowed direction.
Note
• Never touch the fusing belt with bare hands.
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9. Remove 2 screws [1], and remove the belt unit stay [2].
10. Remove 2 screws [3], and remove the belt unit fix shaft [4].
[6] 11. Remove the C-ring [5], and remove the fusing drive gear/Fr [6].
12. Remove the C-ring [7], and remove the fusing drive gear/Rr [8].
[5]
[7]
Note
• The projection [3] is inside of the fusing drive gear/Fr [1]
and the fusing drive gear/Rr [2]. When you reinstall the
fusing drive gear/Fr [1] and the fusing drive gear/Rr [2], be
sure to check that the side [4] where the projection is
cracked comes inside.
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13. Remove the fusing roller fix plate assy/Fr [2] and the fusing roller
fix plate assy/Rr [3] from the fusing belt unit [1].
Note
• After you reinstall the fusing roller fix plate assy/Fr and
the fusing roller fix plate assy/Rr, be sure to check that the
multemp FF-RM is not applied on the edge of the fusing
roller/2. When the multemp FF-RM is applied, wipe it off.
[1] [2]
[3]
14. Remove the screws [1] 1 each. Remove the heat insulating
sleeves/Up [2] 1 each, the fusing bearings/Up [3] 1 each, the heat
insulating sleeves/Lw1 [4] 1 each, and the fusing bearings/Lw1 [5]
1 each.
Note
• When you reinstall the heat insulating sleeve/Up, the heat
insulating sleeve/Lw1, the fusing bearing/Up, and the
fusing bearing/Lw1, be sure to turn the flanges inside.
• When you reinstall the heat insulating sleeve/Up and the
heat insulating sleeve/Lw1, be sure to apply the multemp
FF-RM to the inside and the outside.
[3] [2] [1] [4] [5] • When you reinstall the fusing bearing/Up and the fusing
bearing/Lw1, be sure to apply the multemp FF-RM on the
outside.
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15. Remove the C-rings [1] 1 each, and remove the belt regulating
sleeves [2] 1 each.
Note
[1] • When you reinstall the belt regulating sleeve, be sure to
turn the flange inside.
[2]
16. Remove the fusing roller/2 [2] and the fusing roller/1 [3] from the
fusing belt [1].
Note
• Never touch the surface of the fusing roller/1 and the
fusing roller/2 with bare hands.
• When you reinstall the fusing belt, be sure to check that
[4] the side where the lot number [4] is printed comes to the
front.
• When you reinstall the fusing roller/1 [3], be sure to check
that the side where the shaft is shorter [5] comes to the
front.
[2] [1] [3] [5] • When you reinstall the fusing roller/2 [2], be sure to check
that the side where the neutralizing ring is attached [6]
comes to the front.
[6]
[1] [3] [2] 17. Remove the neutralizing ring [2] from the fusing roller/2 [1].
Note
• When you reinstall the neutralizing ring [2], be sure to
check that the stopper section [3] contacts with the edge
of the fusing roller/2 [1].
• Be sure to check that the stopper section [3] is not inside
the fusing roller/2 [1].
19. After the replacement of the fusing bearing/Up, the heat insulating
sleeve/Up, the fusing bearing/Lw1, the heat insulating sleeve/Lw1,
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the belt regulating sleeve, the fusing belt, fusing roller/1, the fusing
roller/2, and the neutralizing ring, conduct the following items.
• For C1070, C1070P, C71hc, C1060, and C1060L
• Fusing bearing/Up: The counter reset of the special parts
counter number 93
• Heat insulating sleeve/Up: The counter reset of the special
parts counter number 88
• Fusing bearing/Lw1: The counter reset of the special parts
counter number 89
• Heat insulating sleeve/Lw1: The counter reset of the parts
counter number 90
• Heat insulating sleeve: The counter reset of the parts
counter number 86
• Fusing claw unit: The counter reset of the parts counter
number 85
• Fusing roller/1: The counter reset of the special parts
counter number 83
• Fusing roller/2: The counter reset of the special parts
counter number 91
• Neutralizing ring: The counter reset of the special parts
counter number 109
• For EF-103
• Fusing bearing/Up: The counter reset of the special parts
counter number 168
• Heat insulating sleeve/Up: The counter reset of the special
parts counter number 163
• Fusing bearing/Lw1: The counter reset of the special parts
counter number 164
• Heat insulating sleeve/Lw1: The counter reset of the
special parts counter number 165
• Belt regulating sleeve: The counter reset of the special
parts counter number 160
• Fusing belt: The counter reset of the special parts counter
number 159
• Fusing roller/1: The counter reset of the special parts
counter number 157
• Fusing roller/2: The counter reset of the special parts
counter number 166
• Neutralizing ring: The counter reset of the special parts
counter number 183
(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
[1] [2] the fusing unit)
2. Remove the fusing belt unit. (Refer to "F.5.11.4 Replacement of
the fusing bearing/Up, /Lw1, the heat insulating sleeve/Up, /Lw1,
the belt regulating sleeve, the fusing belt, the fusing roller/1, /2,
and the neutralizing ring.")
3. Remove the 4 screws [1], and remove the fusing cover/Up2 [2].
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4. Remove the fusing cover/Up3 [1].
5. Disconnect the connector [2], and release the wiring harness from
the clamp.
6. Remove the screw [3], and then remove the fusing temperature
sensor/3 (TH3) [4].
7. Reinstall the preceding parts following the removal steps in
reverse.
8. After the replacement of the fusing temperature sensor/3 (TH3),
conduct the following items.
• For C1070/C1070P/C71hc/C1060/C1060L
• - The counter reset of the special parts counter number
[3] [4] [1] 100
• For EF-103
• - The counter reset of the special parts counter number
172
[2]
5.11.6 Replacement of the fusing gear/1, fusing bearing/Lw2, heat insulating sleeve/Lw2, fusing roller/Lw
(1) Periodically replaced parts and cycle
• Fusing gear/1 : Every 600,000 counts (Special parts counter)
• Heat insulating sleeve/Lw2: Every 600,000 counts (special parts counter)
• Fusing bearing/Lw2
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
• Fusing roller/Lw
: Every 1,200,000 counts (special parts counter) *1
: Every 600,000 counts (special parts counter) *2
*1 C1070, C1070P, C71hc, C1060, and C1060L
*2 EF-103
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(2) Procedure
[6] 1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Open the fusing unit/Up. (Refer to F.5.11.3 Replacement of the
fusing heater lamp assy/Up and the neutralizing flat spring assy)
3. Remove the faston [1].
4. Remove the clamp, and release the wiring harness.
5. Remove the screw [2] and the wiring harness guide [3].
6. Remove the screw [4], and remove the heater support plate/LwFr
[5].
[7] 7. Remove the screw [6], and remove the fusing roller mounting plate
[7].
[4]
[5]
[5]
[2]
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Note
• When you reinstall the heater support plate/LwFr [1] and
the heater support plate/LwRr [2], be sure to check that
the shaft of the fusing heater lamp/4 [3] comes into the
hole [4] of the mounting plate.
Note
• When you reinstall the fusing roller mounting plate [1] and
the heater support plate/LwRr [2], be sure to check that
the metal plate [3] comes inside the flange of the fusing
bearing/Lw2 [4].
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[2] 11. Insert the paper [1] to prevent the damage of the fusing roller/Lw.
12. Remove the fusing roller/Lw assy [2] in the arrow-marked direction.
Note
• Do not touch the surface of the fusing roller/Lw with bare
hands.
• Be sure that the fusing roller/Lw does not touch the other
parts. If the fusing roller/Lw touches the other parts, the
fusing roller/Lw can be damaged.
• The fusing heater lamp/4 is inside the fusing roller/Lw
assy [2]. Do not drop the fusing heater lamp/4.
[1]
Note
• When you reinstall the fusing roller/Lw assy [1], be sure to
check that the flange [2] of the fusing bearing/Lw2 comes
outside the metal plate [3].
[3] [4] [1] [2] 13. Remove the fusing heater lamp/4 [2] from the fusing roller/Lw assy
[1]
Note
• Do not touch around the lamp of the fusing heater lamp/4
[2] with bare hands.
• When you reinstall the fusing heater lamp/4 [2], be sure to
check that the white wiring harness [3] comes to the gear
side [4].
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14. Remove the C-ring [1], and remove the fusing gear/1 [2].
Note
[3] • When you reinstall the fusing gear/1 [2], be sure to check
that the projection [3] of the fusing gear/1 comes inside.
• When you reinstall the fusing gear/1 [2], be sure to apply
the multemp FF-RM on the gear.
[1] [2]
15. Remove the C-rings [1], 1 each.
16. Remove the heat insulating sleeve/Lw2 [3] 1 each and the fusing
bearing/Lw2 [4] 1 each from the fusing roller/Lw [2].
Note
• When you reinstall the heat insulating sleeve/Lw2 [3] and
the fusing bearing/Lw2 [4], be sure to check that the
flange comes outside.
• When you reinstall the heat insulating sleeve/Lw2 [3], be
sure to apply the multemp FF-RM to the inside and the
outside.
• When you reinstall the fusing bearing/Lw2 [4], be sure to
[2] [4] [3] [1] apply the multemp FF-RM on the outside the gear.
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(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Remove the fusing roller/Lw assy. (Refer to "F.5.11.6
Replacement of the fusing gear/1, fusing bearing/Lw2, heat
insulating sleeve/Lw2, fusing roller/Lw")
3. Remove the 2 clamps [1], and release the wiring harness.
4. Disconnect the connector [2].
Note
• When you reinstall the temperature sensor/4 (TH4), be
sure to put the harness and the connector inside the
fusing unit. Then fix them with the clamps.
If the harness and the connector are not fixed, they could
[2] [1] be drawn into the cover or the drive and cut off.
7. Remove the 2 screws [1], and remove the thermal insulating plate/
[2] [1] [3] Fr [2] and the thermal insulating/Rr [3] in the arrowed direction.
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8. Remove the 2 screws [1], and remove the fusing entrance guide/
Lw [2] in the arrowed direction.
[1] [2]
9. Remove the clamp, and release the wring harness [1].
10. Remove the screw [2], and remove the fusing temperature sensor/
4 (TH4) [3].
Note
• When the fusing roller/Lw is in the pressing state, you
cannot remove the screw [2].
Rotate the gear [4] in the arrowed direction, and release
the pressure.
(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Open the fusing unit/Up. (Refer to F.5.11.3 Replacement of the
fusing heater lamp assy/Up and the neutralizing flat spring assy)
3. Remove 2 screws [1], and remove the stopper arm/Rr [2].
[2] [1]
4. Disconnect the connector [1], and release the wiring harness.
5. Remove the 3 screws [2], and remove the fusing gear assy [3].
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6. Remove the bearing [1] and 2 E-rings [2]. Then remove the fusing
gear/2 [3].
Note
• When you reinstall the fusing gear/2 [3], be sure to apply
the multemp FF-RM on the gear.
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13. Remove the 4 screws [1], and remove the fusing drive assy [2].
[1]
[1] 15. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reinstall the fusing gear/3, be sure to apply the
multemp FF-RM on the gear.
• When you reinstall the fusing gear/3, be sure to check that
the dent side [1] comes inside.
16. After the replacement of the fusing gear/2 and the fusing gear/3,
conduct the following items.
• For C1070, C1070P, C71hc, C1060, and C1060L
• Fusing gear/2: The counter reset of the special parts
counter number 94
• Fusing gear/3: The counter reset of the special parts
counter number 96
• For EF-103
• Fusing gear/2: The counter reset of the special parts
counter number 169
• Fusing gear/3: The counter reset of the special parts
counter number 176
(2) Procedure
[3] 1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Open the fusing paper exit plate assy [1].
3. Remove 5 screws [2], and remove 5 fusing separating claw assy
[3].
4. Reinstall the preceding parts following the removal steps in
reverse.
5. After the replacement of the fusing separating claw assy, conduct
the following items.
• For C1070, C1070P, C71hc, C1060, and C1060L
• The counter reset of the special parts counter number 97
[2] [1] • For EF-103
• The counter reset of the special parts counter number 177
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(2) Procedure
1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Open the fusing paper exit plate assy [1].
3. Insert the driver [2], and fix the fusing paper exit plate assy [1].
4. Remove 2 screws [3] and remove the paper exit guide assy [4].
Note
• When you reinstall the paper exit guide assy [4], be sure
to check that the left side is stuck to the arrow-marked
direction.
[2] [1]
7. Remove the bearings [2] 2 each, from the each fusing paper exit
[1] roller/Up [1].
8. Reinstall the preceding parts following the removal steps in
reverse.
9. After the replacement of the fusing paper exit roller/Up, conduct
the following items.
• For C1070, C1070P, C71hc, C1060, and C1060L
• The counter reset of the special parts counter number 87
• For EF-103
• The counter reset of the special parts counter number 161
(2) Procedure
Note
• Do not let the process unit and the duplex section be pulled out at the same time.
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1. Open the front door [1].
2. Release the lock release lever [2] in the arrowed direction.
3. Tilt the duplex pull out lever [3] in the arrowed direction, and pull
out the duplex section [4].
Note
• During the installation of the duplex section, be sure to
put the duplex section pull out lever back.
[2] [1]
6. Remove 6 screws [1] and remove the duplex section cover/Rt [2].
[1] [2]
[1]
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7. Remove 3 screws [1] and remove the duplex section cover/Up [2].
[2] [1]
[1] 8. Remove 5 screws [2], and open the conveyance drive board assy
[3] in the arrowed direction.
[2] [1]
[1]
[8] [6] [9][10] [2] [3] 9. Remove the C-clip [1].
10. Remove the connector [2] and release the wiring harness, and
remove the intermediate conveyance clutch/2 (CL6) [3].
Note
• Be sure to reinstall the intermediate conveyance clutch/2
(CL6) [3] so that the stopper [4] matches the guide [5].
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(2) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Open the paper reverse exit section [1].
3. Use the driver or other tools, and release the claw [3] inside the
hole [2] in the arrowed direction and remove the gear cover [4] at a
time.
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5. Remove 2 E-rings [2], 2 spacers [3], the bearing [4] from the
[4] [2] reverse decurler roller [1].
6. Remove 2 E-rings [5], 2 spacers [6], the bearing [7], the collar [8],
the mounting plate [9], and the bearing [10] from the reverse
decurler roller [1].
7. Reinstall the preceding parts following the removal steps in
reverse.
8. After the reverse decurler roller is replaced, conduct the following
item.
• The counter reset of the special parts counter number 133
[3]
[9]
[10] [6]
5.13.2 Replacement of the paper exit drive gear and the paper exit decurler roller
(1) Periodically replaced parts and cycle
• Paper exit drive gear: Every 1,000,000 counts (special parts counter)
• Paper exit decurler roller: Every 1,000,000 counts (special parts counter)
(2) Procedure
1. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
2. Remove the left cover. (Refer to G.3.2.4 Left cover)
3. Disconnect the 2 connectors [1].
4. Remove 4 screws [2] and remove the paper exit unit [3] in the
arrowed direction.
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5. Remove 6 screws [1], and remove the reinforcing plate/Lt [2].
[1]
[1] [2]
6. Remove the E-ring [1] and remove the idler gear/1 [2].
7. Remove the E-ring [3], and remove the paper exit drive gear [4].
[1] [2]
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8. Remove the E-ring [1] and the gear [2].
[2] [1] [3] [4] 9. Remove the E-ring [3] 1 each and remove the bearing [4] 1 each.
10. Remove the paper exit decurler roller [5] in the arrowed direction.
Note
• Be sure to attach the gear [1] so that the arrowed side [2]
comes to the front.
[1] [2]
11. Remove the E-rings [1], 1 each, and remove 2 bearings [2].
12. Reinstall the preceding parts following the removal steps in
reverse.
13. After you replace the paper exit de-curler roller, conduct the
following items.
• For the paper exit decurler roller: The counter reset of the
special parts counter number 134
[1] [2] [2] [1]
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[2] [1]
7. Remove 4 screws [1], and remove the reinforcing plate/Lt [2].
[1] 8. Be sure that the following removal of the parts follows the usual
removal steps.
[1] [2]
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(2) Procedure
1. Open the paper feed cover. (Refer to G.4.2.3 The paper feed
[1] cover)
2. Wipe the pick-up roller [1] and the paper feed roller [2] by using the
isopropyl alcohol and the cleaning pad.
[2]
(2) Procedure
1. Open the paper feed cover. (Refer to G.4.2.3 The paper feed
cover)
2. Wipe the separation roller [1] by using the isopropyl alcohol and
the cleaning pad.
[1]
6.1.3 Replace the pick-up roller and the paper feed roller
(1) Periodically replaced parts and cycle
• Pick-up roller: Every 200,000 counts (special parts counter)
• Paper feed roller: Every 200,000 counts (special parts counter)
*Replace the pick-up roller, the paper feed roller, and the separation roller at the same timing.
(2) Procedure
1. Open the paper feed cover. (Refer to G.4.2.3 The paper feed
[2] cover)
2. Remove 4 screws [1] and the top cover [2].
[1]
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3. Remove 2 screws [1], and then remove 2 springs [2] and 2 pieces
[5] [2] [3] [4] of fixation metals [3]. Remove 2 C-clips [4] and the bearing [5], and
then remove the pick-up roller assy and the paper feed roller assy
[6].
[1]
[5] [2]
(2) Procedure
1. Open the left cover [1].
2. Raise the original feed tray [2].
3. Remove the screw [3] and the mounting plate [4].
Note
• When you remove the mounting plate, be sure to hold the
original feed tray to prevent the tray from falling.
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4. Hold the section [1] to release the hook [2] of the spring, and then
remove the separation roller assy [3].
Note
• When you reinstall the separation roller assy, be sure to
hook the spring onto the assy.
[1]
[1]
(2) Procedure
1. Raise the original feed tray.
[1] 2. Wipe the rolls [1] by using the isopropyl alcohol and the cleaning
pad.
[1]
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3. Open the left cover.
[1] 4. Wipe the rolls [1] by using the isopropyl alcohol and the cleaning
pad.
5. Open theDF.
[1] 6. Wipe the rolls [2] by using the isopropyl alcohol and the cleaning
pad while you open the before scanning film assy [1].
[2]
7. Remove 4 screws [1] and the conveyance roll assy [2] while you
[2] open the processing guide.
[1]
8. Wipe the rolls [1] by using the isopropyl alcohol and the cleaning
pad.
[1]
(2) Procedure
1. Open the left cover.
2. Remove the glass cleaning roller unit. (Refer to G.4.2.12 Glass
cleaning roller unit)
3. Wipe the roller [1] by using the isopropyl alcohol and the cleaning
pad.
[1]
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4. Raise the original feed tray.
[1] 5. Wipe the roller [1] by using the isopropyl alcohol and the cleaning
pad.
[1]
6. Remove 4 screws [1] and the conveyance roll assy [2] while you
[2] open the processing guide.
[1]
7. Wipe the roller [1] by using the isopropyl alcohol and the cleaning
pad.
[1]
8. Wipe the roller [2] by using the isopropyl alcohol and the cleaning
[1] pad while you turn the knob [1].
[2]
(2) Procedure
1. Open the DF.
[1] 2. Open the before scanning film assy [1].
3. Wipe the scanning guide [2] by using the isopropyl alcohol and the
cleaning pad.
[2]
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Note
• Be careful not to damage the film.
(2) Procedure
1. Clean the sensor [1] by using the blower brush.
[1]
[2]
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(2) Procedure
Note
• The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper
feed roller has a one-way mechanism inside. Be sure not to mix up these two rollers.
1. Open the front door [1].
[3] [4] 2. Open the vertical conveyance unit guide plate [2] (Tray 1 only).
3. Insert a screwdriver or a similar tool into the hole [3], lift up the tray
lock lever [4] slightly, and pull out the tray [5].
a03xf2c001ca
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4. Points to check when you pull out the tray
Note
• Do not pull out the tray [1] all the way. Hold the tray [1] so
that the stopper [3] on the left side of the tray is pushed
[3] in, and make the pick-up holder assy [2] place horizontally
(paper feed position).
[2] [1]
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[8] [7] [5] [6] 5. Rotate the pick-up roller [1] in the direction of the arrow (clockwise
as seen from the front side) and bring the coupling [2] to the
lengthwise direction.
Note
• Be sure not to rotate the pick-up roller against the
direction of the arrow forcibly, as the roller is designed
not to rotate in that direction.
[4] [5]
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9. Hold the pick-up roller assy [1] by hand and lift and tilt the paper
feed roller [3] so that it rotates on the shaft [2] of the pick-up roller
to remove it from the notch of the bearing [4] and the coupling [5].
Note
• When you remove the pick-up roller assy [1], be careful
not to damage the sensor [6] with the metal plate.
[6]
[4] [5] [1]
[3] 10. Remove the pick-up roller shaft [2] from the arm [1] of the paper
feed guide plate and then remove the pick-up roller assembly [3].
[2] [1]
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[1] [3] [2] 11. Remove the C-clip [1], pull out the shaft [2], and remove the pick-
up roller [3].
12. Remove the pick-up rubber from the pick-up roller.
13. Replace the pick-up rubber.
a03xt3c004ca
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14. Remove the C-clip [1] and remove the bearing [2].
[1] [2] [4] [3] [5]
15. Slide the bearing [3] and remove the paper feed roller [4] together
with the shaft [5].
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a03xf2c008cb
(2) Procedure
Note
• The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper
feed roller has a one-way mechanism inside. Be sure not to mix up these two rollers.
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1. Open the front door [1].
[3] [4] 2. Open the vertical conveyance unit guide plate [2] (Tray 1 only).
3. Insert a screwdriver or a similar tool into the hole [3], lift up the tray
lock lever [4] slightly, and pull out the tray [5].
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[1]
a03xf2c011ca
6. Remove the C-clip [1] of the separation roller assy and remove the
[2] [3] [1]
separation roller [3] together with the shaft [2].
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[1] [4] [3] [2] 7. Pull out the gear [2], the collar [3] and the separation roller [4] from
the shaft [1] to the arrow-marked direction, and remove them.
8. Replace the separation roller [4].
9. Reinstall the preceding parts following the removal steps in
reverse.
Note
• The appearance of the collars is the same for the paper
feed roller and the separation roller. However, the collar
[5] of the paper feed roller has a one-way mechanism
inside while the collar [6] of the separation roller has no
one-way mechanism, be sure not to mix up these two
rollers.
[6] [5] 10. After replacing the separation roller, conduct the following item.
• C7000/C7000P/C70hc/C6000: For the separation roller: The
counter reset of the special parts counter number 163 for the
tray 1, number 167 for the tray 2.
• C1070, C1070P, C71hc, C1060: For the separation roller: The
counter reset of the special parts counter number 199 for the
tray 1, number 203 for the tray 2.
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7.2.4 Replacing the paper feed clutch (CL1/CL4) and the separation clutch (CL2/CL5)
Note
• The replacement procedures for the paper feed clutch and the separation clutch in tray 1 are the same as the tray 2. The tray 2 is
the example here.
(2) Procedure
1. Remove the stopper and pull out the tray. (Refer to G.5.2.6 Tray)
[1] [3]
2. Remove the 2 screws [1], bend the stopper [2] in the direction of
the arrow, and remove the paper feed cover [3].
Note
• For easier operation, lift up the under part [4] of the cover
when you install the paper feed cover [3].
• When you install the paper feed cover [3], be sure to insert
the tab [6] into the hole [5] of the metal plate.
[2] [3]
[6]
[4]
[5]
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3. Remove 1 each of the connectors [1].
[3] [4]
4. Remove the two C-clips [2], and remove the paper feed clutch
(CL1, CL4) [3] and the separation clutch (CL2, CL5) [4].
Note
• When you install the clutch, be sure to engage the stopper
[5] of the clutch with the projection [6] of the metal plate.
a03xf2c015ca
(2) Procedure
[2] [1] 1. Remove the following parts.
• Rear cover/Rt (Refer to G.5.2.4 The rear cover/Lt1 and /Rt)
• Rear cover/Lt1 (Refer to G.5.2.4 The rear cover/Lt1 and /Rt)
• Rear cover/Lt2 (Refer to G.5.2.3 Rear cover/Lt2)
2. Remove the four screws [1] and remove the gear mounting plate
[2].
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3. Remove 1 each of the connectors [1].
[6] [7] [8]
4. Remove the three screws [2] and the three wire binding covers [3].
Note
• When you install the wire binding [4], pass the binding
through the hole in the wire binding cover [3].
5. Remove the three C-clips [5] and remove the vertical conveyance
clutch/1 (MC7) [6], vertical conveyance clutch/2 (MC8) [7], and
vertical conveyance clutch/3 (MC9) [8].
[5] [2]
[1]
[3]
[4]
a03xf2c017ca
7.3.2 Replacing the horizontal conveyance clutch/1 (CL10), /2 (CL11), and pre-registration clutch (CL12)
(1) Periodically replaced parts and cycle
• Horizontal conveyance clutch/1 (CL10), horizontal conveyance clutch/2 (CL11), and pre-registration clutch (CL12)
: Every 2,400,000 counts (total counter) (actual replacement cycle: Every 2,000,000 counts (special parts counter))*1
: Every 2,000,000 counts (special parts counter) *2
*1 C7000, C7000P, C70hc, C6000
*2 C1070, C1070P, C71hc, C1060
(2) Procedure
[1] [2] 1. Remove the following parts.
• Rear cover/Rt (Refer to G.5.2.4 The rear cover/Lt1 and /Rt)
• Rear cover/Lt1 (Refer to G.5.2.4 The rear cover/Lt1 and /Rt)
• Rear cover/Lt2 (Refer to G.5.2.3 Rear cover/Lt2)
2. Remove the four screws [1] and remove the gear mounting plate
[2].
a03xf2c019ca
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3. Remove 1 each of the connectors [1].
[1]
[4] 4. Remove the three screws [2] and the three wire binding covers [3].
[3] [10] Note
• When you install the wire binding [4], pass the binding
[9]
through the hole in the wire binding cover [3].
[2]
5. Remove the three C-clips [5] and remove the horizontal
conveyance clutch/1 (CL10) [6], horizontal conveyance clutch/2
[5] (CL11) [7], and the pre-registration clutch (CL12) [8].
Note
• When you install the clutches, be sure to match the
[6] [8] [7] stoppers [9] with the cutout of the rear panel [10].
• When you install the clutch, be sure to engage the stopper
[9] of the clutch with the pin [11].
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(2) Procedure
[1] 1. Pull out the tray 3 at the maximum. (Refer to G.4.3.20 Procedure
for pulling out the tray at the maximum)
2. Remove 4 screws [1] and then remove the fan cover [2].
[2]
3. Remove 2 screws [1] and then remove the positioning stay [2].
[3] [5] [4] 4. Remove the E-rings [3].
5. Remove the E-rings [4] one each and slide the loop roller bearing/
Lw [5] into the inside.
[2]
[1]
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6. Slide the pulley [1] to the front and remove the pin [2].
[2] 7. Remove the pulley [1] and the belt [3].
8. Slide the loop roller bearing/Lw [4] and the loop roller/Lw [5] to the
[1] arrow marked direction and remove them.
9. Reinstall the preceding parts following the removal steps in
[3] reverse.
10. After you replace the loop roller/Lw and the loop roller bearing/Lw,
[5] [4] conduct the following items.
• For loop roller/Lw: The counter reset of the special parts
counter number 228.
• For loop roller bearing/Lw: The counter reset of the special
parts counter number 227.
(2) Procedure
1. Remove the rear cover/Rt. (Refer to G.6.3.6 Rear cover/Rt)
[4] 2. Remove 1 each of the connectors [1].
3. Remove the wiring harness from the clamps [2], 2 each.
4. Remove the C-clips [3], 1 each, and then remove the suction belt
clutch/1 (CL15) [4], suction belt clutch/2 (CL16) [5] and suction belt
clutch/3 (CL17) [6].
[5] Note
• When you reinstall the suction belt clutch, be sure to
insert the stopper [7] of the clutch over the projection [8]
of the metal frame.
[3]
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(2) Procedure
[4] 1. Remove the rear cover/Rt. (Refer to G.6.3.6 Rear cover/Rt)
2. Remove 1 each of the connectors [1].
[6] 3. Remove the wiring harness from the clamps [2], 2 each.
4. Remove the C-clips [3], 1 each, and then remove the exit clutch/1
(CL1) [4], exit clutch/2 (CL2) [5], the vertical conveyance clutch/1
(CL3) [6], vertical conveyance clutch/2 (CL4) [7], vertical
[7]
conveyance clutch/3 (CL5) [8], and vertical conveyance clutch/4
(CL6) [9].
Note
• When you reinstall the vertical conveyance clutch, be sure
[5] to insert the stopper [10] of the clutch over the projection
[11] of the metal frame.
[8]
5. Reinstall the preceding parts following the removal steps in
[9] reverse.
6. After you replace the exit clutch/1 (CL1), exit clutch/2 (CL2),
vertical conveyance clutch/1 (CL3), vertical conveyance clutch//2
(CL4), vertical conveyance clutch//3 (CL5) and vertical conveyance
[1]
clutch//4 (CL6), conduct the following items.
[2] • The counter reset of the special parts counter number 219 for
the vertical conveyance clutch/1 (CL3), vertical conveyance
[10] clutch/2 (CL4) and the exit clutch/1 (CL1).
• The counter reset of the special parts counter number 220 for
[11] the exit clutch/2 (CL2).
• The counter reset of the special parts counter number 221 for
[3] the vertical conveyance clutch/3 (CL5) and the vertical
conveyance clutch/4 (CL6).
(2) Procedure
1. Remove the rear cover/Rt. (Refer to G.6.3.6 Rear cover/Rt)
[4] [5] [6] 2. Remove 1 each of the connectors [1].
3. Remove the wiring harness from the clamps [2], 2 each.
4. Remove the C-clips [3], 1 each, and then remove the pre-
registration clutch (CL7) [4] and the horizontal conveyance clutch/1
(CL8) [5] and horizontal conveyance clutch/2 (CL9) [6].
Note
• When you reinstall the suction belt clutch, be sure to
insert the stopper [7] of the clutch over the projection [8]
of the metal frame.
[2]
[7]
[8]
[3]
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(2) Procedure
1. Remove the horizontal conveyance unit. (Refer to G.6.3.21
[1] Horizontal conveyance unit)
2. Remove the E-ring [1] and then remove the pre-registration
bearing [2].
3. Remove 2 screws [3] and then remove the gear [4].
[2]
[3]
[4]
[3]
[1] [2] 4. Remove the E-ring [1] and then remove the pre-registration roller
bearing [2].
5. Slide and remove the pre-registration roller [3].
6. Reinstall the preceding parts following the removal steps in
reverse.
7. After you replace the pre-registration roller and the pre-registration
roller bearing, conduct the following items.
• For the pre-registration roller bearing: Counter reset of the
parts counter number 224
• For the pre-registration roller: Counter reset of the parts
counter number 225
[3]
8.5.3 Replacing the horizontal conveyance roller/1, /2, the horizontal conveyance roller bearing/1, /2
(1) Periodically replaced parts and cycle
• Horizontal conveyance roller/1
: Every 1,000,000 counts (total counter) (actual replacement cycle: Every 1,000,000 counts (special parts counter))
• Horizontal conveyance roller bearing/1
: Every 1,000,000 counts (total counter) (actual replacement cycle: Every 1,000,000 counts (special parts counter))
• Horizontal conveyance roller/2
: Every 1,000,000 counts (total counter) (actual replacement cycle: Every 1,000,000 counts (special parts counter))
• Horizontal conveyance roller bearing/2
: Every 1,000,000 counts (total counter) (actual replacement cycle: Every 1,000,000 counts (special parts counter))
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(2) Procedure
1. Remove the horizontal conveyance unit. (Refer to G.6.3.21
Horizontal conveyance unit)
[2] 2. Remove the screw [1], and release the claw [2] and remove the
pressure release unit cover [3].
[3]
[1]
[1]
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4. Remove 2 E-rings [1], and then remove 2 horizontal conveyance
[2] [1] roller bearings/1 [2].
5. Remove the horizontal conveyance roller/1 [3] by sliding it in the
direction of the arrow.
[3]
[2] [1]
[3] [2] [1] Note
• When you reinstall the horizontal conveyance roller/1 [1],
insert it in the direction of the arrow [3] while you press
the horizontal conveyance roller/1 [1] in the direction of
the arrow [2].
If you do not press the horizontal conveyance roller/1 [1]
in the direction of the arrow [2], the shaft of the roller and
the metal frame are in contact. It interrupts the
reinstallation.
[1]
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7. Remove 2 E-rings [1], and then remove 2 horizontal conveyance
[2] [1] roller bearings/2 [2].
8. Remove the horizontal conveyance roller/2 [3] by sliding it in the
direction of the arrow.
9. Reinstall the preceding parts following the removal steps in
reverse.
10. After you replace the horizontal conveyance roller/1, the horizontal
conveyance roller/2, the horizontal conveyance roller bearing/1,
and the horizontal conveyance roller bearing/2, conduct the
following items.
• For horizontal conveyance roller/1: Counter reset of the special
parts counter number 212
• For horizontal conveyance roller bearing/1: Counter reset of
[3] the special parts counter number 213
• For horizontal conveyance roller/2: Counter reset of the special
parts counter number 214
• For horizontal conveyance roller bearing/2: Counter reset of
the special parts counter number 215
[2] [1]
(2) Procedure
1. Remove the horizontal conveyance unit. (Refer to G.6.3.21
Horizontal conveyance unit)
[7] 2. Remove the E-ring [1] and then remove the pulley cover [2], the
belt [3], the pulley [4] and the pin [5].
Note
[8] • When you reinstall the pulley cover [2], be sure to install it
so that the stepped side [6] comes to the E-ring side [1].
[8]
[7]
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: Every 5,000,000 counts (Special parts counter)
(2) Procedure
1. Open the open close cover/1 [1], remove 2 screws [2], and remove
the protective cover/Up [3].
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3. Disconnect the connector [1] and remove 2 screws [2].
[5][6] [4] 4. Hold the roller pressure release unit [3] and remove 3 screws [4] at
a time, and remove the roller pressure release unit [3].
Note
• Be sure to install the roller pressure release unit [3] so
that the projection [5] matches the hole [6] of PF-707.
• During the installation of the roller pressure release unit
[3], be sure to conduct the following steps: Half tighten 3
screws [4], stick the roller pressure release unit [3] in the
arrowed direction, attach 2 screws [2], and tighten 3
screws [4].
If the screws [4] are fixed first or the screws [2] are
attached without the screws [5] being half tightened, the
roller pressure release unit [3] could deform.
[2] [1] [3] [2] 5. Remove the connector [1] and release the wiring harness, and
remove 4 screws [2] and remove the roller pressure release motor
assy [3].
6. Remove 3 screws [1] and remove the roller pressure release motor
assy [2].
7. Reinstall the preceding parts following the removal steps in
reverse.
8. After the replacement of the roller pressure release motor (M10),
perform the following items.
• Counter reset of the parts counter No.229
[2] [1]
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(2) Procedure
[1] [2] [3] 1. Remove the upper door. (Refer to G.7.2.2 Upper door)
2. Remove the paper feed cover. (Refer to G.7.2.4 The paper feed
cover)
3. Remove the 2 screws [1] and remove the paper dust cleaner brush
[2].
4. Clean the paper dust removing brush [2] and the pre-registration
roller [3].
5. Reinstall the preceding parts following the removal steps in
reverse.
a03wf2c001ca
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(2) Procedure
[2] [3] 1. Remove the paper feed roller assy. (Refer to F.9.1.3 Removing/
installing paper feed roller Assy)
2. Turn over the paper feed roller assy.
3. Remove the bearing [1].
4. Remove the 2 C-clips [2], and remove the coupling bearing [3].
[3] [4]
a03wf2c004cb
[2] [1] 8. Remove the collar [2] from the pick-up roller [1].
9. Reinstall the preceding parts following the removal steps in
reverse.
10. After you replace the paper feed roller and the pick-up roller,
conduct the following item.
• C7000, C7000P, C70hc, C6000, PRO C6000L:
For paper feed roller: Counter reset of the parts counter
number 150.
For pick up roller: Counter reset of the parts counter number
149
• C1070, C1070P, C71hc, C1060, C1060L:
For paper feed roller: Counter reset of the parts counter
a03wf2c005cb number 193.
For pick up roller: Counter reset of the parts counter number
192
(2) Procedure
1. Open the upper door.
2. Remove 2 screws [1] and remove the cover [2].
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3. Remove the 2 screws [1] and pull out the front side while you
press down the separation roller [2]. Then remove the coupling [3],
and also the separation roller assy [4].
[3]
[2]
[1]
a03wf2c008cb
[1] [2] 6. Remove the separation roller [1] from the collar [2].
Note
• Be sure to insert the claw [4] of the gear [3] to the hole [5]
of the separation roller [1] in securely.
• Be careful not to let any grease spill or drip on the
separation roller.
[5]
[4]
a03wf2c009cb
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*1 C7000, C7000P, C70hc, C6000, C6000L
*2 C1070, C1070P, C71hc, C1060, C1060L
(2) Procedure
[2] [3] [5] [6] [7] [5] [4] [2] 1. Remove the clutch cover. (Refer to G.7.2.3 The clutch cover)
2. Disconnect 2 connectors [1].
3. Remove the 2 C-clips [2] and remove the paper feed clutch
(MC101) [3], and remove the pre-registration clutch [4].
Note
• When you install the paper feed clutch and the pre-
registration clutch, be sure to insert the stoppers [5] of the
clutches over the screw [6] and the metal plate [7].
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE MB-506
(2) Procedure
[4] [4] 1. Remove the right cover/Up1, the right cover/Up2, the right cover/
[5] [3]
Lw1, and the right cover/Lw2. (Refer to G.3.2.5 Right cover/Up1,
right cover/Up2, right cover/Up3, right cover/Up4, right cover/Lw1,
right cover/Lw2)
2. Pull out the duplex section. (Refer to F.5.12.1 Replacement of the
intermediate conveyance clutch/2 (CL6), and the intermediate
conveyance clutch/3 (CL7))
3. Remove 4 screws [1], and then remove the guide plate [2].
4. Disconnect the connector [3], and remove 4 screws [4]. Then
remove MB-506 [5].
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9. Remove the C-clip [1], and pull out the shaft [2] in the arrow-
marked direction. Then remove the pick-up roller/BP [3].
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(2) Procedure
1. Remove MB-506. (Refer to F.10.2.1 Replacing the pick-up roller/
BP, the paper feed roller rubber/BP, and the paper feed clutch/BP
(CL14))
2. Remove the 2 springs [1], and release the pressure of the
separation roller/BP [2].
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE OT-502
11.1.2 Procedure
[1] 1. Remove OT-502. (Refer to G.9.2.1 OT-502)
2. Remove the screws [1], 1 each, and then remove the 2 paper hold
roller assy [2].
[2]
3. After you remove the E-ring [1], pull out the shaft [2], and then
remove the paper hold roller [3].
4. Remove the paper hold roller from the other paper hold roller assy
following Step 3.
5. Reinstall the preceding parts following the removal steps in reverse.
6. After the paper holding roller is replaced, conduct the following item.
• The counter reset of the special parts counter number 189
11.2.2 Procedure
1. Remove OT-502. (Refer to G.9.2.1 OT-502)
2. Remove the E-ring [1] and the gear [2].
Note
• When you reinstall the gear, be sure to place it with its
arrow-marked side [3] on the E-ring side [1].
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3. Remove 2 E-rings [1], and then remove the bearing [2].
4. Remove the E-ring [3] and the bearing [4].
5. Remove 3 screws [5], and then remove the paper exit roller
mounting plate/Rr [6] and the paper exit roller [7].
6. Reinstall the preceding parts following the removal steps in reverse.
7. After the paper exit roller is replaced, conduct the following item.
• The counter reset of the special parts counter number 187
[2] [1] [6] [5]
[7] [6]
[3] [4]
11.3.2 Procedure
1. Remove OT-502. (Refer to G.9.2.1 OT-502)
2. Remove the screws [1], 1 each, and then remove the 4 roller
holders [2].
3. Remove 2 paper exit driven roller assy [4] from the springs [3], 2
each.
[3] [1]
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4. Remove the E-ring [1], and then remove the bearing [2] and the
paper exit driven roller/1 [3].
7. Remove 2 E-rings [1], and then remove the second paper exit
driven roller/2 [2].
8. Remove 2 paper exit driven roller/2 from the other paper exit driven
roller assy following Steps 4 to 7.
9. Reinstall the preceding parts following the removal steps in reverse.
10. After you replace the paper exit driven roller/2, conduct the following
item.
• The counter reset of the special parts counter number 188
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(2) Step
1. Remove the screw cover [1].
2. Remove the screw [2], and then remove the cover [3].
[3] [1][2]
3. Loosen the screw [1], and remove the charging roller assy [2] to
the direction of the arrow.
[2] [1]
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4. Slide the release lever [1] to the direction of arrow [2], and open
[1] [2] [3] the charging roller assy [3].
Note
[3] [2] [1] • Be careful not to open the charging roller assy [1] too
much. When you open the charging roller assy [1] too
much, the gear [2] contacts with the charging driven roller
[3] and possibly gets damaged.
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5. Remove the E-ring [1], and then remove the shaft [2] in the
[3] [2] [1] direction of the arrow.
6. Remove the roller assy [3].
7. Remove the charging driven roller [1] in the direction of the arrow.
[1]
Note
[2] [1] • When the charging driven roller [1] is hard to remove, use
a screwdriver [2] to remove.
• When you use a screwdriver to remove the charging
driven roller [1], be careful not to damage the shaft of the
roller with the screwdriver.
• Be careful not to touch the roller surface.
8. Remove the screw [1], and then remove the neutralizing parts [2].
[2] [1]
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9. Remove the E-ring [1], the bearing [2], and the spacer [3].
Note
• Be careful not to lose the spacer [3].
[4] [3] [2] [1] 10. Remove the E-ring [1], the gear [2], the pin [3], and 2 bearings [4].
Note
• Be careful not to lose the pin [3].
• Be careful not to touch the roller surface.
[4] [5]
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(2) Step
[1] [2] [1] 1. Remove the charging driven roller. (Refer to F.13.2.1 Replacing
the charging roller and the charging driven roller)
2. Release the claws [1], 2 each. Then remove the charging roller
bearing [2], 1 each.
Note
• When you remove the charging roller bearing[2], be
careful not to lose the springs [3].
• Be careful not to break the claw [1].
[3] • When you install the charging roller bearing [2], check
that the spring [3] is attached on the projection [4]
[4] straight.
When the springs [3] are curved or tilted, adjust the
position of the springs [3].
[4]
[3]
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(2) Procedure
1. Remove the rear cover. (Refer to G.12.2.2 Rear cover)
2. Turn the lever [1] in the direction of the arrow and open the
conveyance door [2].
[2] [1]
[3] [1][2]
Note
• Be sure to install the cover [1] so that the flat spring [2]
faces the inner side than the metal plate [3].
• Be careful not to deform the flat spring [2].
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5. Loosen the screw [1], and remove the charging roller assy [2] to
the direction of the arrow.
[2] [1]
6. Slide the release lever [1] to the direction of arrow [2], and open
[1] [2] [3] the charging roller assy [3].
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Note
[3] [2] [1] • Be careful not to open the charging roller assy [1] too
much. When you open the charging roller assy [1] too
much, the gear [2] contacts with the charging driven roller
[3] and possibly gets damaged.
7. Remove the E-ring [1], and then remove the shaft [2] in the
[3] [2] [1] direction of the arrow.
8. Remove the roller assy [3].
9. Remove the charging driven roller [1] in the direction of the arrow.
[1]
Note
[2] [1] • When the charging driven roller [1] is hard to remove, use
a screwdriver [2] to remove.
• When you use a screwdriver to remove the charging
driven roller [1], be careful not to damage the shaft of the
roller with the screwdriver.
• Be careful not to touch the roller surface.
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10. Remove the screw [1], and then remove the neutralizing parts [2].
[2] [1]
11. Remove the E-ring [1], the bearing [2], and the spacer [3].
Note
• Be careful not to lose the spacer [3].
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[4] [3] [2] [1] 12. Remove the E-ring [1], the gear [2], the pin [3], and 2 bearings [4].
Note
• Be careful not to lose the pin [3].
• Be careful not to touch the roller surface.
[4] [5]
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(2) Step
[1] [2] [1] 1. Remove the charging driven roller. (Refer to F.14.1.1 Replacing
the charging roller and the charging driven roller)
2. Release the claws [1], 2 each. Then remove the charging roller
bearing [2], 1 each.
Note
• When you remove the charging roller bearing[2], be
careful not to lose the springs [3].
• Be careful not to break the claw [1].
[3] • When you install the charging roller bearing [2], check
that the spring [3] is attached on the projection [4]
[4] straight.
When the springs [3] are curved or tilted, adjust the
position of the springs [3].
[4]
[3]
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(2) Procedure
1. Remove 2 screw covers [1].
2. Remove 2 screws [2], and then remove the shutter cover [3].
[1] [2]
[3]
3. Loosen 2 screws [1] and then remove the shutter stopper [2] in the
arrow-marked direction.
[1]
[2]
[1] [2] 4. Pull out the shutter [1] and clean the correction plate [2] with a
blower brush.
Note
• Be careful that the shutter [3] falls down when it is pulled
out too much.
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(2) Procedure
1. Open the front door.
2. Remove the screw [1] and remove the humidification unit cover [2].
[1] 3. Pull out the humidification unit [3].
[2] [3]
4. Remove 2 screws [1] and then remove the connector cover Lt [2].
5. Remove the screw [3] and then disconnect the connector [4].
6. Release the wiring harness, and pull out the connector [4] from the
hole [5].
[1] [2]
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7. Remove the C-clip [1].
[1] [4] 8. Open the open close plate/Lt assy [2] and remove in the arrow-
marked direction [3].
Note
• When you reinstall the open close plate/Lt assy [2], be
sure to hit the open close plate/Lt assy [2] to the E-ring
[4].
[3] [2]
[1] [2] [4] [3] 9. Remove the screw [1] and then remove the connector cover/Rt [2].
10. Disconnect the connector [3], and release the wiring harness.
11. Pull out the connector [3] from the hole [4].
12. Remove 2 screws [5].
13. Remove the C-clip [6].
14. Open the open close plate/Rt assy [7] and remove in the arrow-
marked direction [8].
[5] [8] [7] Note
• When you reinstall the open close plate/Rt assy [7], be
sure to hit the open close plate/Rt assy [7] to the E-ring
[9].
[6] [9]
[1] 15. Remove 4 screws [1].
16. Remove the humidification roller assy [2].
[2]
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17. Check point when you reinstall the humidification roller assy
[1] Note
• When you reinstall the humidification roller assy, be sure
to place the projections [1] of the pressure release cam so
that they hit the pressure rollers [2] beforehand. (Execute
this process to all 4 places.)
• When you reinstall the humidification roller assy, be sure
to turn the gear so that the projection [3] of the gear aligns
with the notch [4] beforehand.
• When you reinstall the humidification roller assy, be sure
not to miss-align the positions of the projections of the
humidification pressure cam [1] and the gear [3].
[2] [2]
[3]
[4]
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18. Put the humidification roller assy with bottom-up.
[8] [7] [12] [6] [5] [3] 19. Remove 2 C-clips [1], and remove 2 gears [2].
20. Remove the C-clip [3], and remove the gear [5] with 2 bearings [4].
21. Remove the spacer [6].
22. Remove the C-clip [7], and remove the gear [8].
23. Remove the C-clip [9], and remove the gear [10] and the spacer
[11].
24. Remove the gear [12].
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25. Remove 2 C-clips [1], and then remove the humidification pressure
[8] [7] cam/FrRt [2] and humidification pressure cam/FrLt [3] and 2
bearings [4].
26. Remove the C-clips [5], and then remove the humidification
pressure cam/RrLt [6].
27. Remove the humidification pressure cam/RrRt [7] and 2 bearings
[8].
28. Remove the humidification roller/Rt [9] and humidification roller/Lt
[10] in the arrow-marked direction [11].
Note
• Remove the control roller [12] releasing to outside.
[6] [5]
[11] [10]
[12] [9]
[4] [3]
[2] [1]
29. Check point when you reinstall the humidification roller/Rt [1] and
[1] [3]
humidification roller/Lt [2]
Note
• When you reinstall the humidification roller/Rt [1] and
humidification roller/Lt [2], be sure to note the following
points.
The humidification roller/Rt is longer than the
humidification roller/Lt.
The side with the groove [3] on the roller shaft comes to
the front side.
Never touch the roller surface with bare hands.
[2]
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30. Remove the C-clips [1], pressure rollers [2], and bearings [3], 4
[4] [5] [6] each.
31. Remove 2 water feed rollers [4] in the arrow-marked direction [5].
Note
• When you reinstall the water feed roller, never touch the
roller surface with bare hands.
[2]
[3] [1]
[1] 32. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reinstall the pressure roller, be sure that the
bearing [1] comes inside.
(2) Procedure
[2] 1. Open the front door.
2. Remove the screw [1] and then pull out the water feed tank [2].
[1]
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[1] [2] 3. Remove 3 screws [1] and open the filter cap [2].
[1]
4. Remove the water feed filter [1].
5. Reinstall the preceding parts following the removal steps in
reverse.
6. After you replace the part, be sure to reset the parts counter.
• Number 380 (1250, 1250P, and 1052)
• Number 325 (C7000, C7000P, and C70hc)
• Number 354 (C1070, C1070P, C71hc, and C1060)
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(2) Procedure
1. Remove the rear cover.
(Refer to G.15.2.3 Rear cover)
[1] [2] [3] 2. Remove 2 screws [1], and then remove the re-feed roller drive
gear/1 [2] and the re-feed roller drive gear/2 [3].
3. Reinstall the preceding parts following the removal steps in
reverse.
4. After you replace the re-feed roller drive gear/1 and the re-feed
roller drive gear/2, be sure to reset the special parts counter.
• Number 376
16.2.2 Replacing the entrance conveyance motor (M1), the entrance conveyance belt, the paper exit motor (M2), the
paper exit conveyance belt
(1) Periodically replaced parts and cycle
• Entrance motor (M1)
: Spotted replacement (Actual replacement cycle: Every 30,000,000 feeds)
• Entrance conveyance belt
: Spotted replacement (Actual replacement cycle: Every 20,000,000 feeds)
• Paper exit motor (M2)
: Spotted replacement (Actual replacement cycle: Every 30,000,000 feeds)
• Paper exit conveyance belt
: Spotted replacement (Actual replacement cycle: Every 20,000,000 feeds)
(2) Removing the entrance motor assy, Replacement procedure of the entrance conveyance belt
1. Remove the rear cover.
(Refer to G.15.2.3 Rear cover)
2. Disconnect the connector [1].
3. Remove the 5 saddles [2] of the entrance motor mounting plate,
[3] [4] [5] and release the wiring harness.
4. Remove 4 screws [3], the entrance motor assy [4] and the
entrance conveyance belt [5].
Note
When it is reinstalled, temporary tighten the 4 screws [3] and
apply the tension to the entrance conveyance belt [5] by own
weight of the entrance motor assy [4]. Then tighten 4 screws
[3].
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(3) Removing the paper exit motor assy, Replacement procedure of the paper exit conveyance belt
1. Remove the re-feed roller drive gear/2. (Refer to F.16.2.1
[5] [2] [4] [1] Replacing the paper re-feed roller drive gear/1 and the paper re-
feed roller drive gear/2)
2. Disconnect the connector [1].
3. Remove the 3 saddles [2] of the paper exit motor mounting plate,
and release the wiring harness.
4. Remove the 4 screws [3], the paper exit motor assy [4] and the
paper exit conveyance belt [5].
Note
When you reinstall the paper exit motor assy, temporary
tighten the 4 screws [3] and apply the tension to the paper
exit conveyance belt [5] by own weight of the paper exit motor
assy [4]. Then tighten 4 screws [3].
[3]
(4) Replacement procedure of the entrance motor (M1) and the paper exit motor (M2)
1. Remove the entrance motor assy and the paper exit motor assy.
[2] [1] [3] (Refer toF.16.2.2.(2) Removing the entrance motor assy,
Replacement procedure of the entrance conveyance belt, F.16.2.2.
(3) Removing the paper exit motor assy, Replacement procedure
of the paper exit conveyance belt)
2. Remove the E-ring [1].
3. Loosen the 2 screws [2] and remove the pulley gear [3].
4. Remove the 4 screws [4]. Then remove the entrance motor (M1)
and the paper exit motor (M2) [6] from the mounting plate [5].
5. Reinstall the preceding parts following the removal steps in
reverse.
6. After you replace the entrance motor (M1) and the paper exit
motor (M2), be sure to reset the special parts counter.
[5] [4] [6] Entrance motor (M1), paper exit motor (M2)
• Number 374
16.2.3 Replacing the paper exit pulley and the conveyance pulley
(1) Periodically replaced parts and cycle
• Paper exit pulley
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
• Conveyance pulley
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
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(2) Procedure
1. Remove the entrance motor (M1), the entrance conveyance belt,
the paper exit motor (M2), and the paper exit conveyance belt
[3] [4] (Refer to F.16.2.2 Replacing the entrance conveyance motor (M1),
the entrance conveyance belt, the paper exit motor (M2), the paper
exit conveyance belt)
2. Remove the E-ring [1] and then 1 paper exit pulley [2].
3. Remove each 1 of the screws [3] at 5 places, and then remove the
5 paper exit pulleys [4].
Note
• When you reinstall the paper exit pulley [4] be sure that
the gear comes inside.
[2] [1]
16.2.4 Replacing the entrance roller/1, /2, paper exit roller, bearing /K and bearing assy
(1) Periodically replaced parts and cycle
• Entrance roller/1
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
• Entrance roller/2
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
• Paper exit roller
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
• Bearing/K
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
• Bearing assy
: Spotted replacement (Actual replacement cycle: Every 20,000,000 counts (Special parts counter))
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(2) Procedure
1. Replacing the entrance motor (M1), the entrance conveyance belt,
the paper exit motor (M2), the paper exit conveyance belt
[2] (Refer to "F.16.2.2 Replacing the entrance conveyance motor
(M1), the entrance conveyance belt, the paper exit motor (M2), the
paper exit conveyance belt")
Remove the paper exit pulley, the conveyance pulley.
(Refer to "F.16.2.3 Replacing the paper exit pulley and the
conveyance pulley")
2. Remove the E-rings [1], 1 each.
3. Remove the screw [2], 2 each, and then remove the bearing/K and
the bearing assy [3], 1 each.
*Only the bearing of the paper exit roller [8] is the bearing assy.
Note
• When you reinstall the bearing/K and the bearing assy [3],
be sure that the notch of the bearing/K and the bearing
assy comes in the position [4] as it is shown in the
[3] [1] [6] picture.
• To prevent the notch from opening, when tighten the
screws [2], 1 for each, in counterclockwise order.
• When you reinstall the bearing/K [3] of the entrance roller/
1 [6], entrance roller/2 [7], be sure to apply the Molykote
EM-30L inside the bearing/K [3].
• When you reinstall the bearing/K [3] of the paper exit roller
[8], be sure to apply the Molykote EM-30L on all around of
the spring pins [5] on the front and rear of the shaft.
4. Remove the entrance roller/1 [6], entrance roller/2 [7] and the
paper exit roller [8].
5. Reinstall the preceding parts following the removal steps in
[8] [7] [4] [2] reverse.
6. After you replace the entrance roller/1, entrance roller/2 and the
paper exit roller, bearing/K and bearing Assy, be sure to reset the
parts counter.
Entrance roller/1, entrance roller/2
• Number 366 (1250, 1250P, and 1052)
• Number 365 (C1070, C1070P, C71hc, and C1060)
Paper exit roller
• Number 369 (1250, 1250P, and 1052)
• Number 368 (C1070, C1070P, C71hc, and C1060)
Bearing/K and bearing Assy
• Number 371 (1250, 1250P, and 1052)
• Number 370 (C1070, C1070P, C71hc, and C1060)
[5]
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(2) Procedure
1. Remove the paper exit motor (M2) and the paper exit conveyance
[2] [1] [3] belt. (Refer to F.16.2.2 Replacing the entrance conveyance motor
(M1), the entrance conveyance belt, the paper exit motor (M2), the
paper exit conveyance belt)
2. Remove the conveyance pulley. (Refer to F.16.2.3 Replacing the
paper exit pulley and the conveyance pulley)
3. Remove the screw [1], and remove the knob [2].
4. Remove the screws [3], 2 each, and E-rings [4], 1 each, and then
remove the bearing/K [5], 1 each.
Note
• When you reinstall the bearing/K [7], be sure to that the
notch of the bearing/K comes in the position [6] as it is
[7] [4] [5] shown in the picture.
• When you reinstall the bearing/K [7], be sure to apply the
Molykote EM-30L inside of the bearing/K [7].
[3]
[5] [4]
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(2) Procedure
1. Remove the paper exit motor (M1) and the entrance conveyance
[2] [1] [3] [4] belt. (Refer to F.16.2.2 Replacing the entrance conveyance motor
(M1), the entrance conveyance belt, the paper exit motor (M2), the
paper exit conveyance belt)
2. Remove the conveyance pulley. (Refer to F.16.2.3 Replacing the
paper exit pulley and the conveyance pulley)
3. Remove the screw [1], and remove the knob [2].
4. Remove each 1 spring [3].
5. Remove the screw [4], 1 each, and the mounting metal fitting [5], 1
each.
6. Remove the E-ring [6], 1 each, and then remove bearing/K [7], 1
each.
[9] [7] [6] [5] Note
• When you reinstall the bearing/K [7], be sure that the
notch of the bearing/K comes in the position [8] as it is
shown in the picture.
• When you reinstall the bearing/K [7], be sure to apply the
Molykote EM-30L inside of the bearing/K [7].
[6]
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(2) Procedure
1. Remove the entrance motor (M1), the entrance conveyance belt,
[3] [6] [1] the paper exit motor (M2) and the paper exit conveyance belt.
(Refer to "F.16.2.2 Replacing the entrance conveyance motor
(M1), the entrance conveyance belt, the paper exit motor (M2), the
paper exit conveyance belt")
Remove the paper exit pulley and the conveyance pulley.
(Refer to "F.16.2.3 Replacing the paper exit pulley and the
[2] conveyance pulley")
2. Remove each of the spring [1], 1 each.
3. Remove each of the screws [2], 1 each, and the mounting metal
fitting [3], 1 each.
4. Remove the E-rings [4], 1 each, and then remove 5 bearing/K [5].
Note
[4] [5] [8] • When the bearing/K [5] is reinstalled, be sure that the
notch of the bearing/K [5] comes in the position [6].
• When you reinstall the bearing/K [5], be sure to apply the
Molykote EM-30L inside the bearing/K [5].
[2]
[4]
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(2) Procedure
1. Remove the left cover.
[6] [5] [8] [3] (Refer to G.15.2.4 Left cover)
Remove the rear cover.
(Refer to G.15.2.5 Upper cover)
2. Remove the 2 open close springs [1].
3. Release the release spring/Rt [2] and remove the screw [3]. Then
remove the locking claw [4] and the release spring/Rt [2].
4. Release the release spring/Lt [5] and remove the screw [6]. Then
remove the locking claw [7] and the release spring/Lt [5].
5. Remove the 3 E-rings [8] and remove the pin [9]. Then pull out the
open close lever Assy [10] in the arrow-marked direction.
[1]
[2] [1]
[4] [3]
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[3] 9. Remove the 1 screw [1] and then remove the open close lever lock
part [2].
10. Remove 10 screws [3] and 3 screws [4].
11. Remove the 3 saddles [5], and release the wiring harness, and
remove the conveyance cover/Up [6].
[2] [1]
[4] [3]
[5] [6]
12. Remove the holding spring [1], 1 each, and remove the 4 driven
[2] [1] rollers [2], 4 each.
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13. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reinstall the driven roller, be sure that the
groove of the drive motor [1] faces down.
14. After you replace the driven roller, be sure to reset the special
parts counter.
• Number 370 (1250, 1250P, and 1052)
• Number 369 (C1070, C1070P, C71hc, and C1060)
[1]
(2) Procedure
1. Remove the rear cover.
(Refer to G.15.2.3 Rear cover)
[2] [3] [1] [2] 2. Disconnect the 2 connectors [1].
3. Remove the saddle [2] of the gate motor mounting plate at 6
places and release the wiring harness.
4. Remove the 3 screws [3] and then remove the fan motor mounting
plate [4].
[1] [2]
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8. Remove the straight conveyance guide plate [1].
[4] 9. Remove the E-ring [2] and bearing [3], and pull out the straight
[1] gate [4] in the arrow-marked direction.
10. Reinstall the preceding parts following the removal steps in
reverse.
11. After you replace the straight gate, be sure to reset the special
parts counter.
Straight gate
• Number 365 (1250, 1250P, and 1052)
• Number 364 (C1070, C1070P, C71hc, and C1060)
[3]
[2]
(2) Procedure
1. Remove the rear cover.
[1] [4] (Refer to G.15.2.3 Rear cover)
2. Remove the saddle [1], and release the wiring harness.
3. Disconnect the connector [2].
4. Remove the 2 screws [3], and remove the stack switch motor (M6)
[4].
[2] [3]
6. After you replace the stack switch motor (M6), be sure to reset the
special parts counter.
Stack switch motor (M6)
• Number 375 (1250, 1250P, and 1052)
• Number 374 (C1070, C1070P, C71hc, and C1060)
[1]
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(2) Procedure
1. Open the front door.
2. Remove 2 screws [1] and the bearing [2] and then remove the
shaft [3] of the intermediate roller.
[2]
[1]
[3]
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[1] 3. Insert a driver into the groove of the sponge roller, prize open and
remove the sponge roller.
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4. With each of the depressions [1] of a new sponge roller and the
shaft that is brought together, press the sponge roller until it clicks
to fit it in securely.
5. Reinstall the preceding parts following the removal steps in
[1] reverse.
Note
• When reinstalling, check that the pin on the rear side of
[1] the intermediate conveyance roller shaft is inserted into
the groove on the receiver side securely.
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(2) Procedure
1. Activate the main power switch (SW1) and the sub power switch
(SW2) of the main body.
2. Push up the actuator [1] of the main tray upper limit sensor (PS2)
with fingers and down the main tray [2].
3. Deactivate SW1 and SW2 of the main body, and unplug the power
plug.
[1] [2]
15vlf2c001na
4. Insert a driver into the groove of the sponge roller, prize open and
[1] remove the sponge roller.
15jkf2c002na
5. With each of the depressions [1] of a new sponge roller and the
shaft that is brought together, press the sponge roller until it clicks
to fit it in securely.
6. Reinstall the preceding parts following the removal steps in
[1] reverse.
7. After you replace the paper exit roller/A and the paper exit roller/B,
conduct the following item.
[1] The parts counter of the paper exit roller/A
• The parts counter of the paper exit roller/A
• Number 284 (C1070, C1070P, C71hc, C1060, and C1060L)
The parts counter of the paper exit roller/B
15jkf2c003na • Number 256 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 285 (C1070, C1070P, C71hc, C1060, and C1060L)
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Spot replacement (Actual replacement cycle: Every 400,000 counts (Special parts counter))
(2) Procedure
[2] [1] 1. Open the front door.
2. Pull out the stacker unit.
3. Remove the C-clip [2] and then remove the paper assist roller [1].
4. Reinstall the preceding parts following the removal steps in
reverse.
5. After you replace the paper assist roller, conduct the following
item.
The parts counter of the paper assist roller
• Number 258 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 287 (C1070, C1070P, C71hc, C1060, and C1060L)
15jkf2c007na
(2) Procedure
1. Open the front door.
[1]
2. Pull out the stacker unit.
3. Remove 2 screws [1] and remove the cleaning plate Assy [2].
4. Reinstall the preceding parts following the removal steps in
reverse.
5. After you replace the cleaning plate assy, conduct the following
item.
The parts counter of the cleaning plate assy
• Number 276 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 290 (C1070, C1070P, C71hc, C1060, and C1060L)
[2]
a0drf2c001ca
(2) Procedure
[3] [4] [1] 1. Open the front door.
2. Pull out the stacker unit.
3. Remove the cartridge from the stapler.
4. Remove 2 screws [2] from the stapler stand/Fr [1], and then
remove the stapler stand/Fr [1].
Note
• When the screw hole for the screw [2] is too loose, the
screw hole [3] can be used.
• When you reinstall it, be careful not to damage the pet [4].
[2] 15jkf2c008na
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5. Remove the connector cover [1], and then disconnect 2
connectors [2].
6. Remove the screw [3], and then remove the ground cable [4].
[2] [1] 7. Remove 2 screws [1], and then remove the stapler stand/Fr [2]
from the stapler/Fr [3].
[3] 15jkf2c010na
15jkf2c011na
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(2) Procedure
1. Open the front door.
2. Remove 2 screws [1] and the bearing [2] and then remove the
shaft [3] of the intermediate roller.
[2]
[1]
[3]
15jkf2c004na
[1] 3. Insert a driver into the groove of the sponge roller, prize open and
remove the sponge roller.
15jkf2c005na
4. With each of the depressions [1] of a new sponge roller and the
shaft that is brought together, press the sponge roller until it clicks
to fit it in securely.
5. Reinstall the preceding parts following the removal steps in
[1] reverse.
Note
• When reinstalling, check that the pin on the rear side of
[1] the intermediate conveyance roller shaft is inserted into
the groove on the receiver side securely.
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(2) Procedure
1. Activate the main power switch (SW1) and the sub power switch
(SW2) of the main body.
2. Push up the actuator [1] of the main tray upper limit sensor (PS2)
with fingers and down the main tray [2].
3. Deactivate SW1 and SW2 of the main body, and unplug the power
plug.
[1] [2]
15vlf2c001na
4. Insert a driver into the groove of the sponge roller, prize open and
[1] remove the sponge roller.
15jkf2c002na
5. With each of the depressions [1] of a new sponge roller and the
shaft that is brought together, press the sponge roller until it clicks
to fit it in securely.
6. Reinstall the preceding parts following the removal steps in
[1] reverse.
7. After you replace the paper exit roller/A and the paper exit roller/B,
conduct the following item.
[1] The parts counter of the paper exit roller/A
• Number 255 (C8000, C7000, C7000P, C70hc, C6000, and
C6000L)
• Number 284 (C1070, C1070P, C71hc, C1060, and C1060L)
15jkf2c003na The parts counter of the paper exit roller/B
• Number 256 (C8000, C7000, C7000P, C70hc, C6000, and
C6000L)
• Number 285 (C1070, C1070P, C71hc, C1060, and C1060L)
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(2) Procedure
1. Open the front door.
2. Pull out the stacker unit.
3. Open the paper assist section [1] and then lift the paper assist
roller [2].
4. Remove the C-clip [3] and then remove the paper assist roller [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
6. After you replace the paper assist roller, conduct the following
item.
The parts counter of the paper assist roller
• Number 258 (C8000, C7000, C7000P, C70hc, C6000, and
C6000L)
[1] • Number 287 (C1070, C1070P, C71hc, C1060, and C1060L)
[3] [2] 15jmf2c001na
(1) Procedure
1. Open the front door.
2. Pull out the stacker unit [1].
[1] 15jmf2c002na
3. Remove 2 screws [1] that are provided on the rail stopper, and
[1]
then pull out the stacker unit [2] further.
Note
• To prevent the falling of the FS, put something [3] under
the pulled out stacker unit for balancing.
[1]
[2]
[3] 15jmf2c003na
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4. Remove 5 screws [1] and then remove the stapler unit cover [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[2]
15jmf2c004na
(2) Procedure
[2] [1] [3] 1. Enter the service mode and select [State Confirmation]- [I/O Check
Mode]. Perform the output code 72-32: Stapler movement motor
(M11) (A4, 1-stapling position). Then deactivate the main body.
2. Open the front door.
3. Pull out the stacker unit and remove the stapler unit cover. (Refer
to F.18.5.1 Removing/reinstalling the stapler unit cover)
4. Disconnect the connector [1], remove the screw [2] and then
remove the flat stitching stopper release unit/Fr [3].
5. Enter the service mode and select [State Confirmation]- [I/O Check
Mode]. Perform the output code 72-31, and then deactivate the
main body.
15jmf2c005na
[5] 6. Remove the screw [1] and then remove the ground [2] and the
clamp [3].
7. Remove 4 screws [4] to remove the clincher/Fr [5], and then
remove the connector [6].
[6] [4]
[1]
[3] [2]
15jmf2c006na
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[2] [1] 8. Remove the screw [1] and remove the flat stitching stopper release
unit/Rr [2].
9. Disconnect the connector [3] at the rear side of the flat stitching
stopper release unit/Rr [2] and remove the wiring harness from the
clamp [4].
[3] [4]
15jmf2c007na
[2] 10. Remove 4 screws [4] of the clincher/Rr [1] and then remove the
ground [3].
[3] 11. Remove 2 screws [1] and remove the ball bearing bracket [2].
Then rotate the clincher/Rr so that it comes to the position easily
removed and disconnect the connector [4].
Note
• Be careful not to lose the ball bearing retaining spring [5]
and the ball.
[4]
[5] [1]
[2] 15jmf2c009na
[2]
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14. Remove 2 screws [2] and remove the mounting plate [3] from the
stapler/Fr [2].
[1] 15. Remove 2 screws [3] of the sensor cover [2] of the stapler/Rr [1].
After you remove the screws, remove the screw [4] of the ground
cable and then disconnect the connector [5].
Note
• When you reinstall the sensor cover [2], be sure that the
wiring harness does not interfere the stapler rotation
[2]
home sensor (PS13) [7]. Also be sure that the gear does
not nip it.
[5]
[1] 16. Remove 4 screws [1] to remove the stapler/Rr [2], and then
disconnect the connector [3].
[2] Note
• When you remove the stapler/Rr [2], be careful not to
damage PS13 [4].
[1]
[4] [3]
15jmf2c013na
17. Remove 2 screws [1] and remove the mounting plate [3] from the
stapler/Rr [2].
18. Reinstall the preceding parts following the removal steps in
reverse.
19. After you replace the stapler unit/Fr and the stapler unit/Rr,
conduct the following item.
The parts counter of the stapler unit/Fr
• Number 248 (C8000, C7000, C7000P, C70hc, C6000, and
C6000L)
• Number 277 (C1070, C1070P, C71hc, C1060, and C1060L)
The parts counter of the stapler unit/Rr
• Number 249 (C8000, C7000, C7000P, C70hc, C6000, and
[3] [1] [2] 15jmf2c014na C6000L)
• Number 278 (C1070, C1070P, C71hc, C1060, and C1060L)
F-195
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(2) Procedure
1. Remove the upper cover. (Refer to G.19.2.2 Upper cover)
[1]
[1] [2] 2. Remove 2 C-clips [1] and slide outward the bearings [2] at the left
and right to remove the paper feed roller Assy/Up [3].
[2]
[3]
15jff2c001na
[1]
[2]
a04hf2c001ca
[2]
[1]
a04hf2c002ca
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[2] [5] [1] 7. Remove the pick-up roller [1] and the paper feed roller [2] from the
one-way clutches [3] and [4].
Note
• When you reinstall the pick-up roller [1], insert the one-
way clutch [3] from the notch [5] side so that the notch [5]
of the pick-up roller matches with the projection [6] of the
one-way clutch.
[7] • When you reinstall the paper feed roller [2], insert the one-
way clutch [4] so that its projection [8] fits to the notch [7]
[4] [3] of the paper feed roller.
[8] [6] a04hf2c004ca 8. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
9. After you replace the pick-up roller/Up and the paper feed roller/
Up, conduct the following steps.
For the pick up roller/Up: Counter reset of the parts counter
• Number 264 (C8000)
• Number 264 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 392 (1250, 1250P, 1052)
• Number 190 (951)
• Number 308 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 264 (C1100, C1085)
For the feed roller/Up: Counter reset of the parts counter
• Number 265 (C8000)
• Number 265 (C7000, C7000P, C70hc, C6000, C6000L)
• Number 393 (1250, 1250P, 1052)
• Number 191 (951)
• Number 309 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 265 (C1100, C1085)
19.2.2 Replacing the pick-up roller/Lw and the paper feed roller/Lw
(1) Spotted replaced parts, cycle
• Pick-up roller/Lw
: Spot replacement (Actual replacement cycle: Every 200,000 counts (Special parts counter))
• Paper feed roller/Lw
: Spot replacement (Actual replacement cycle: Every 100,000 counts (Special parts counter))
(2) Procedure
[1] [2]
1. Pull the release lever [1] and open the upper door [2].
2. Perform steps 2 to 7 of "F.19.2.1 Replacing the pick-up roller/Up
and the paper feed roller/Up."
3. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
4. After you replace the pick-up roller/Lw and the paper feed roller/
Lw, conduct the following steps.
For the pick up roller/Lw: Counter reset of the parts counter
15jff2c004na • Number 269 (C8000)
• Number 269 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 397 (1250, 1250P, 1052)
• Number 195 (951)
• Number 313 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 269 (C1100, C1085)
For the feed roller/Lw: Counter reset of the parts counter
• Number 270 (C8000)
• Number 270 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 398 (1250, 1250P, 1052)
• Number 196 (951)
• Number 314 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 270 (C1100, C1085)
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(2) Procedure
1. Remove the upper cover. (Refer to G.19.2.2 Upper cover)
[1]
[1] [2] 2. Remove 2 C-clips [1] and slide outward the bearings [2] at the left
and right to remove the paper feed roller assy/Up [3].
[2]
[3]
15jff2c005na
[2] 3. Release the hooks on the right and left, and then lift the separation
roller assy/Up [2] to remove it.
[1] 15jff2c006na
[1] [2] 4. Remove the C-clip [1] from the separation roller assy/Up and then
remove the separation roller/Up [2] and the torque limiter/Up [3].
5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
[3]
Note
• Be sure to install the separation roller/Up with its 2
notches [4] on the front and fitted to the projections [5].
[4]
6. After you replace the separation roller/Up and the torque limiter/
[5] 15jff2c007na Up, conduct the followings.
For the feed roller/Up: Counter reset of the parts counter
• Number 266 (C8000)
• Number 266 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 394 (1250, 1250P, 1052)
• Number 192 (951)
• Number 310 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 266 (C1100, C1085)
For the torque limiter/Up: Counter reset of the parts counter
• Number 267 (C8000)
• Number 267 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 395 (1250, 1250P, 1052)
• Number 193 (951)
• Number 311 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 267 (C1100, C1085)
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(2) Procedure
[1] [2]
1. Pull the release lever [1] and open the upper door [2].
2. Perform steps 2, 3 and 4 of "F.19.2.3 Replacing the separation
roller/Up and the torque limiter/Up."
3. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
4. After you replace the separation roller/Lw and the torque limiter/
Lw, conduct the followings.
For the separation roller/Lw: Counter reset of the parts counter
15jff2c008na • Number 271 (C8000)
• Number 271 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 399 (1250, 1250P, 1052)
• Number 197 (951)
• Number 315 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 271 (C1100, C1085)
For the torque limiter/Lw: Counter reset of the parts counter
• Number 272 (C8000)
• Number 272 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 400 (1250, 1250P, 1052)
• Number 198 (951)
• Number 316 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 272 (C1100, C1085)
19.2.5 Replacing the paper feed clutch/Up (CL201) and the paper feed clutch/Lw (CL202)
(1) Spotted replaced parts and cycle
• Paper feed clutch/Up (CL201)
: Spot replacement (Actual replacement cycle: Every 1,000,000 counts (Special parts counter))
• Paper feed clutch/Lw (CL202)
: Spot replacement (Actual replacement cycle: Every 1,000,000 counts (Special parts counter))
(2) Procedure
1. Remove the PI Unit. (Refer to G.19.2.5 PI unit)
[2] [1] [3] [5] 2. Remove the upper cover. (Refer to G.19.2.2 Upper cover)
3. Remove the rear cover. (Refer to G.19.2.3 Rear cover)
4. Remove the screw [1] and remove the clutch fixing cover [2].
Note
• When you install the clutch fixing plate, be sure to install
it so that the spring [3] comes under the fixing plate.
• When you install the clutch fixing plate, be sure to engage
the stopper [4] of the clutch with the fixing plate and
install it.
5. Remove the connector [5], remove the E-ring [6] and remove the
paper feed clutch/Up [7].
Note
[4] [7] • When you install the paper feed clutch/Up [7], be sure to
engage the D-cut [8] of the shaft with the paper feed
clutch/Up and install it.
[6] [8]
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6. Pull the release lever [1] and open the upper door [2].
[4] 7. Remove 5 screws [3] and disconnect 2 connectors [4].
8. Release the wiring from the saddle and pull out the PIDB mounting
plate [5] toward you.
[3]
[3]
Note
• When you install the PIDB mounting plate, be sure to
engage the notch [1] of the mounting plate with the
projection [2] of the paper feed clutch/Lw.
[2] [1]
9. Remove the E-ring [1] and remove the conveyance clutch/Lw [2].
Note
• When you install the paper feed clutch/Up [2], be sure to
engage the D-cut [3] of the shaft with the paper feed
clutch/Up and install it.
10. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
11. After you replace the paper feed clutch/Up and the paper feed
clutch/Lw, conduct the following steps.
For the paper feed clutch/Up: Counter reset of the parts counter
• Number 263 (C8000)
[1] [3] [2] • Number 263 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 391 (1250, 1250P, 1052)
• Number 189 (951)
• Number 307 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 263 (C1100, C1085)
For the paper feed clutch/Lw: Counter reset of the parts counter
• Number 268 (C8000)
• Number 268 (C7000, C7000P, C70hc, C6000, and C6000L)
• Number 396 (1250, 1250P, 1052)
• Number 194 (951)
• Number 312 (C1070, C1070P, C71hc, C1060, C1060L)
• Number 268 (C1100, C1085)
F-200
F PERIODICAL MAINTENANCE > 20. PERIODICAL MAINTENANCE
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(2) Procedure
1. Open the front door.
2. Apply the Molykote EM-30L on the FNS entrance roller
conveyance switching cam [1] and the arm section [2] of the FNS
entrance roller conveyance switching gate/Up.
[1]
[2]
F-201
F PERIODICAL MAINTENANCE > 20. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE FS-532
(2) Procedure
1. Pull out the stacker unit.
2. Remove each E-ring [1] and then remove the paddle [2], 3 each, in
the arrow-marked direction.
Note
• When you remove the paddles, be careful not to drop the
E-ring [1] and the axis pin [3].
20.3.2 Lubrication of the stapler shaft and the rear stopper shaft
(1) Periodic lubrication parts and cycle
• Stapler shaft
: Periodical lubrication cycle: Every 1,000,000 counts (total counter) *1
: Periodical lubrication cycle: Every 750,000 counts (total counter) *2
: Periodical lubrication cycle: Every 700,000 counts (total counter) *3
• Rear stopper shaft
: Periodical lubrication cycle: Every 1,000,000 counts (total counter) *1
: Periodical lubrication cycle: Every 750,000 counts (total counter) *2
: Periodical lubrication cycle: Every 700,000 counts (total counter) *3
*1 1250, 1250P, 1052, C1070, C1070P, C71hc, and C1060
*2 951
*3 C1100, C1085
(2) Procedure
1. Pull out the stacker unit.
2. Apply the Molykote EM-30L on 2 stapler shafts [1].
3. Apply the Molykote EM-30L on the rear stopper shaft [2], and
move the rear stopper/Fr [3] and rear stopper/Rr [4].
F-202
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(2) Procedure
1. Pull out the stacker unit.
2. Remove 2 screws [1] and then remove the wiring mounting cover
[2].
[1]
3. Remove 2 screws [1], and then remove the connector cover [2].
[2]
[1]
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4. Disconnect 2 connectors [1], and release the wiring harness.
[2] [4] 5. Remove the screw [2] to remove the ground [3], and then release
the wiring harness.
6. Release the wiring harness from the hole [4], remove the screw
[5].
7. While you remove the screw [6], remove the stapler unit assy [7] in
the arrow-marked direction.
Note
• Be sure to remove the screw [5] before you remove the
[3] screw [6]. Otherwise, the stapler unit assy [7] could
deform.
[6]
[1] Note
• The staple position changes when you remove the stapler
unit assy.
Be sure to record the current adjustment position [1]
before you remove, and then adjust the position again
when you install. (Refer to I.23.1 Staple position
adjustment)
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8. Remove 3 screws [1] and then remove the staple unit [2].
9. Reinstall the parts that were previously mentioned following the
[2] removal steps in reverse.
10. After you replace the staple unit, conduct the following item.
Staple Position Adjustment (Refer to I.23.1 Staple position
adjustment)
When you connect to 1250, 1250P, and 1052
Counter reset of the parts counter Number 231
When you connect to 951
Counter reset of the parts counter Number 167
When it is connected to C1070, C1070P, C71hc, and C1060
- Staple unit: counter reset of the parts counter number 295
When it is connected to C1100, C1085
- Staple unit: counter reset of the parts counter number 240
[1]
(3) Procedure
1. Remove the upper cover/Fr2. (Refer to G.20.3.7 Upper cover/Fr2)
2. Remove the upper cover/Rr. (Refer to G.20.3.8 Upper cover/Rr)
3. Remove 3 screws [1] and remove the paper exit cover/Up [2].
4. Clean the paper exit alignment plate shaft [1] with the isopropyl
alcohol and apply the MH surf or Molykote EM-30L.
5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
[2] [1]
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[1]
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F PERIODICAL MAINTENANCE > 21. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE SD-510
(2) Procedure
[1] [2] 1. Fully pull out the SD unit. (Refer to G.21.3.4 SD unit)
2. Remove the stapler unit cover. (Refer to G.21.3.3 Stapler unit
cover)
3. Remove each screw [1], and then remove 2 paddle/1 [2].
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4. Lift up the paper exit guide [1] and remove each screw [2], and
then remove 2 paddle/3 [3]
5. Remove each screw [4], and then remove 2 paddle/2 [5].
6. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
7. After you replace the paddle/1, paddle/2 and paddle/3, conduct the
following steps.
When you connect to 1250, 1250P, and 1052
- Paddle/1, paddle/2, paddle/3: Counter reset of number 390
When you connect to 951
- Paddle/1, paddle/2, paddle/3: Counter reset of number 188
[2] [3] When it is connected to C1070, C1070P, C71hc, and C1060
- Paddle/1, paddle/2, paddle/3: Counter reset of number 304
When it is connected to C1100, C1085
- Paddle/1, paddle/2, paddle/3: Counter reset of number 247
[1]
[4] [5]
[1] [2]
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F PERIODICAL MAINTENANCE > 21. PERIODICAL MAINTENANCE
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE SD-510
5. Remove the saddle, and release the wiring harness [1].
6. Remove the screw [2] and then remove the ground [3].
[2]
[1] [3]
7. Remove 6 screws [1] and then remove the guide plate [2].
Note
• When you install the guide plate [2], be sure to match the
hole [3] to the projection [4] of the guide plate.
[3][4] [1]
[2]
[1]
[2]
[1]
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F PERIODICAL MAINTENANCE > 21. PERIODICAL MAINTENANCE
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9. Disconnect the connector [1].
10. Remove 2 screws [2] and 2 screws [3]. Then remove the stapler
unit assy [4].
Note
[1] • When you remove the screws [3], insert the driver into the
hole [5] and remove them.
[4] [2]
[5] [3]
11. Remove 4 screws [1] and then remove the stapler unit [2].
[1]
[1] [2]
[1]
[1] [2]
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2. Install the connector [1].
3. Install the stapler unit assy [3] with 4 screws [2].
Note
• When you install the stapler unit assy [3], be sure to
[1] match the projection [4] to the hole [5] of the stapler unit
assy.
[3] [2]
[2] [4][5]
5. Insert the staple adjustment jig [6] between the stapler unit [5] and
the clincher [1], and adjust the horizontal position of the clincher
[1].
Note
• When you insert the staple adjustment jig [6], be sure to
insert it from obliquely upward as indicated by the allow
mark [7].
[5] [7] [2] [1] [6]
6. Loosen 2 screws [2] to fasten the clincher [1].
7. Pull out the staple adjustment jig [6].
8. Be sure that the following reinstallation of the parts follows the
removal steps in reverse.
9. After you replace the staple unit, conduct the following item.
When you connect to 1250, 1250P, and 1052
- Staple unit: counter reset of the parts counter number 387
When you connect to 951
- Staple unit: counter reset of the parts counter number 185
When it is connected to C1070, C1070P, C71hc, and C1060
- Staple unit: counter reset of the parts counter number 301
When it is connected to C1100, C1085
- Staple unit: counter reset of the parts counter number 244
21.3.2 Cleaning and lubrication of the staple guide/Up and the staple guide/Lw
(1) Periodically cleaned parts, cycle
• Staple guide/Up and staple guide/Lw
: Periodical cleaning cycle: Every 1,000,000 counts (total counter) *1
: Periodical cleaning cycle: Every 750,000 counts (total counter) *2
: Periodic cleaning cycle: Every 700,000 counts (Total counter)*3
*1 1250, 1250P, 1052, C1070, C1070P, C71hc, and C1060
*2 951
*3 C1100, C1085
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*3 C1100, C1085
(3) Procedure
1. Fully pull out the SD unit. (Refer to G.21.3.4 SD unit)
[2] [1] 2. Remove the stapler unit cover. (Refer to G.21.3.3 Stapler unit
cover)
3. Clean the staple guide/Up [1] and apply the MH Surf at 2 places [2]
of the guide shaft.
Note
• When you move the stapler unit to the right or the left, be
sure to hold the main body of the stapler.
• When the MH surf is not available, perform only cleaning.
[2] [1]
(2) Procedure
1. Remove the folding knife assy /1. (Refer to G.21.3.5 Folding knife
[4] assy/1)
2. Clean the folding roller/1 [2] and the folding roller/2 [3] with the
isopropyl alcohol while you lift up the conveyance guide plate [1].
Note
• Be careful not to adhere the isopropyl alcohol to the PET
parts [4].
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(2) Procedure
1. Remove the rear cover/Lw. (Refer to G.23.2.2 Cover)
[1] [2] [5] 2. Disconnect 2 connectors [1], and release the wiring harness.
3. Remove 2 screws [2] and remove the sensor mounting plate [3].
4. Remove 4 screws [4] and remove the stacker tray up down motor
(M1) [5].
[3] [4]
5. Check points when you reinstall the stacker tray up down motor
[5] (M1)
Note
• When you reinstall the stacker tray up down motor (M1),
be sure to check that the belt [2] has been engaged with
[4] the gear [1], and then engage it with the gear [3] before
you fasten the stacker tray up down motor (M1) [4].
• When the belt [2] is not horizontally attached between the
gear [1] and the gear [3], rotate the encoder [5]
counterclockwise to make adjustments.
[1] [3]
[2] ls502fs2002c
6. Remove 2 screws [1] and remove the motor mounting plate [3]
[2] from the stacker tray up down motor (M1) [2].
7. Reinstall the preceding parts following the removal steps in
reverse.
[3] 8. After you replace the part, be sure to reset the parts counter.
• Number 274, 279 or number 269 (1250, 1250P, 1052)
• Number 216 or Number 221 (1200, 1200P, and 1051)
• Number 219 or Number 224 (C8000)
[1]
• Number 250 or number 257 (C1070, C1070P, C71hc, C1060)
• Number 219 or number 224 (C1100, C1085)
ls502fs2003c
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(2) Procedure
Note
• When you conduct this operation, be sure to bring the stacker tray down to the bottom in advance.
1. Remove the LC-501 from the main body while the stacker tray is
placed.
[2] 2 2. Remove the C-clip [1].
3. Move the guide rail [2] on the front side to the arrow-marked
direction and release the fixing.
1
[1]
4. Slant the shift unit [1] to the front side so that you can see the
upper surface of it.
Note
• Be sure to slide the shift unit about 10cm to the right in
[1] advance.
• Be careful that the belt [2] does not get pushed down by
the bottom of the shift unit.
5. Release the cable stopper [3] and remove the ribbon cable [5] from
[2]
the connector [4].
[4]
[5]
[3] ls502fs2005c
[2]
[1]
[3]
[2]
ls502fs2006c
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7. Remove the C-clip [1].
8. Move the guide rail [2] on the rear side to the arrow-marked
direction and release the fixing.
9. Remove the belt [5] from the stopper section [4] of the shift unit [3].
[4] [5]
[3]
2
[2]
1
[1] ls502fs2007c
[2]
[1]
[3]
ls502fs2008c
[1] [4] 11. Remove the shift unit [2] through the clearance between the belts
[1].
Note
• When you remove the conveyance unit [2], be careful that
the edge stoppers [3] and the paper pressure arms/3 [4]
do not contact the belt [1].
[2]
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12. Remove the connector [1] and cut the wire binding band.
Note
• When you cut the wire binding band, be careful not to cut
the lead wire.
• When you attach the wire binding band, bundle it at the
same place.
[3]
[3] [2] ls502fs2010c
16. Check point when you reinstall the paper press solenoid/3 assy
Note
• When you reinstall the paper press solenoid/3 assy, be
[1]
sure to insert the pin [2] of the shaft into the slit section
[1] at the tip of the solenoid.
[2]
ls502fs2011c
[3] 17. Remove 2 screws [1] and remove the solenoid mounting plate [3]
from the paper press solenoid/3 (SD8) [2].
18. Reinstall the preceding parts following the removal steps in
reverse.
[1] 19. After you replace the part, be sure to reset the parts counter.
• Number 273, 278 or number 283 (1250, 1250P, 1052)
• Number 215 or Number 220 (1200, 1200P, and 1051)
• Number 218 or Number 223 (C8000)
• Number 249 or number 256 (C1070, C1070P, C71hc, C1060)
• Number 218 or number 223 (C1100, C1085)
[2] ls502fs2012c
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(2) Procedure
1. Remove the front cover/Up and front cover/Lw. (Refer to G.23.2.2
[3] [4]
Cover)
2. Disconnect the connector [1], and release the wiring harness.
[2] 3. Remove the spring [2].
4. Remove 2 screws [3] and remove the paper press solenoid/1 assy
[4].
Note
[6] • When you reinstall the paper press solenoid/1 assy, be
sure to insert the actuator [6] that is provided at the tip of
the shaft into the slit section [5] at the tip of the solenoid.
[1] 5. Remove 3 screws [1] and remove the solenoid mounting plate [3]
from the paper press solenoid/1 (SD6) [2].
6. Reinstall the preceding parts following the removal steps in
reverse.
7. After you replace the part, be sure to reset the parts counter.
• Number 270, 275 or number 280 (1250, 1250P, 1052)
• Number 218 or Number 223 (1200, 1200P, and 1051)
• Number 215 or Number 220 (C8000)
• Number 246 or number 253 (C1070, C1070P, C71hc, C1060)
• Number 215 or number 220 (C1100, C1085)
[3] [2]
(2) Procedure
[2] [6] 1. Remove the front cover/Up and front cover/Lw. (Refer to G.23.2.2
[5] Cover)
2. Disconnect the connector [1], and release the wiring harness.
3. Remove the spring [2].
4. Remove 2 screws [3] and remove the paper press solenoid/2
(SD7) [4].
[3]
Note
• When you reinstall the paper press solenoid/2 (SD7), be
sure to insert the actuator [6] that is provided at the tip of
the shaft into the slit section [5] at the tip of the solenoid.
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[1] [4]
[1] 5. Remove 2 screws [1] and remove the solenoid mounting plate [3]
from the rear stopper solenoid (SD3) [2].
[2] [3]
[2] [3]
[4] [5] 2. Install the rear stopper solenoid assy [3] aligning with the marking-
off line [2] while you press the plunger with 2 screws [1].
3. Reinstall the parts following the removal steps in reverse.
4. After you replace the part, be sure to reset the parts counter.
• Number 271, 276 or number 281 (1250, 1250P, 1052)
• Number 213 or Number 218 (1200, 1200P, and 1051)
• Number 216 or Number 221 (C8000)
• Number 247 or number 254 (C1070, C1070P, C71hc, C1060)
• Number 216 or number 221 (C1100, C1085)
Note
• When you reinstall the rear stopper solenoid (SD3) [3], be
sure to insert the actuator [5] that is provided at the tip of
the shaft into the slit section [4] at the tip of the solenoid.
• The actuator [5] can deform. Do not touch the actuator [5].
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F-219
F PERIODICAL MAINTENANCE > 23. PERIODICAL MAINTENANCE
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(2) Procedure
[1] 1. Remove 4 screws [1] and then remove the cord support board/A
[2].
2. Remove the hook of the spring [3] from the shaft [4].
[2]
[4]
[3] fd501fs2001c
fd501fs2002c
(2) Procedure
1. Disconnect 2 connectors [1].
[1] 2. Remove 4 screws [2].
[3] 3. Remove the punch unit [3].
4. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
[2] 5. After you replace the part, be sure to reset the parts counter.
• Number 265 (1250, 1250P, 1052)
• Number 208 (1200, 1200P, and 1051)
• Number 207 (C8000)
• Number 240 (C1070, C1070P, C71hc, C1060)
fd501fs2003c • Number 207 (C1100, C1085)
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23.3.2 Cleaning the punch shaft and the punch support board
(1) Periodically cleaned parts and cycle
• Punch shaft
: Every 1,400,000 counts (Total counter) (Actual cleaning count: Every 1,000,000 counts (Special parts counter)) *1
: Every 750,000 counts (Total counter)*2
: Every 1,500,000 counts (Total counter)*3
: Every 1,400,000 counts (total counter)*4
• Punch support board
: Every 1,400,000 counts (Total counter) (Actual cleaning count: Every 1,000,000 counts (Special parts counter)) *1
: Every 750,000 counts (Total counter)*2
: Every 1,500,000 counts (Total counter)*3
: Every 1,400,000 counts (total counter)*4
*1 C6501, C6501P, and C65hc
*2 1200, 1200P, 1051
*3 1250, 1250P, 1052, C8000, C7000, C7000P, C70hc, C6000, C1070, C1070P, C71hc and C1060
*4 C1100, C1085
(2) Procedure
1. Disconnect 2 connectors [1].
[1] 2. Remove 4 screws [2].
[3] 3. Remove the punch unit [3].
[2]
fd501fs2003c
4. Remove the plastic stopper [1], and remove the pin [2].
[2]
5. Remove the punch shaft [3], and clean the periphery. (Isopropyl
alcohol, Cleaning pad)
[1]
[3]
a0h0t3c001ca
6. Clean the inner periphery of the hole [2] of the punch support
[2]
board [1]. (Isopropyl alcohol, Cleaning pad)
[1]
a0h0t3c002ca
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(2) Procedure
1. Disconnect 2 connectors [1].
[1] 2. Remove 4 screws [2].
[3] 3. Remove the punch unit [3].
[2]
fd501fs2003c
[1] 4. Lubricate 2 stopper cams [1] and 8 gears [2]. (Molykote EM-30L)
[2]
a0h0t3c003ca
(2) Procedure
1. Remove the rear cover. (Refer to G.24.3.5 Rear cover)
2. Disconnect 3 connectors [1] and then remove the wiring harnesses
from the 7 wiring harness guides [3] of the coupling arm/Rr [2].
[2]
[1]
[3]
fd501fs2047c
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[4] [2]
fd501fs2048c
[1] [2] 5. Open the front door [1] and then remove the screw [2].
6. Pull out the folding unit [3].
[3] a0h0t3c004ca
[1] 7. Remove the stopper screws [1], 1 each, from the left rail and the
right rail, and pull further out the folding conveyance section.
[1] fd501fs2049c
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(2) Procedure
Note
• Be sure to remove the tray up down motor (M11) while you support the up down stay with your hands.
[2] 1. Remove the rear cover (refer to G.24.3.5 Rear cover) and the left
cover/Rr (refer to G.24.3.7 Left cover/Rr).
2. Open the front door and pull out the folding unit.
3. Disconnect the connector [1].
4. Remove 2 screws [2] and then remove the tray up down motor
(M11) [3].
5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
6. After you replace the part, be sure to reset the parts counter.
[3] • Number 268 (1250, 1250P, and 1052)
• Number 211 (1200, 1200P, and 1051)
[1] • Number 210 (C8000)
• Number 161 (C6501, C6501P, and C65hc)
• Number 243 (C1070, C1070P, C71hc, C1060)
• Number 210 (C1100, C1085)
fd501fs2005c
23.6 PI section
23.6.1 Replacing the pick-up rubber (Upper stage)
(1) Periodically replaced parts, spotted replaced parts, cycle
• Pick-up rubber
: Every 5,200,000 counts (total counter) (actual replacement cycle: Every 200,000 counts (special parts counter))*1
: Every 5,250,000 counts (total counter) (actual replacement cycle: Every 200,000 counts (special parts counter))*2
: Spot replacement (Actual replacement cycle: every 200,000 counts (Special parts counter))*3
*1 C6501, C6501P, and C65hc
*2 1200, 1200P, and 1051
*3 1250, 1250P, 1052, C8000, C7000, C7000P, C70hc, C6000 , C1070, C1070P, C71hc, and C1060 , C1100, C1085
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(2) Procedure
1. Open the upper door.
[1] 2. Remove 2 screws [1] and then remove the protective cover [2].
[2]
fd501fs2006c
fd501fs2007c
[1] [2] [4] 5. Remove the hook of the spring [1] from the mounting plate [2].
6. Remove 2 C-clips [3] and then remove the shaft [4].
[3] fd501fs2008c
[1] fd501fs2009c
[1] fd501fs2010c
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[1] [2] 10. Remove the spacer [1] and the belt restriction plate [2].
fd501fs2011c
[1] [2] [3] 11. Remove the belt [3] from the gears [2] and [4], and then remove
the gears [2] and [4], the pins [1] and [5] from the pick-up roller
shaft [4].
[4]
[5] fd501fs2012c
12. Pull out the pick-up roller shaft [1] to the front side, and remove the
pick-up roller assy [2].
[1]
[2] fd501fs2013c
13. Remove the pick-up roller [1] and replace the pick-up rubber [2].
Note
• Be sure to install the pick-up roller so that the one-way
clutch [3] (blue) is on the front side.
[3]
[2] [1] fd501fs2014c
fd501fs2015c
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25. After you replace the part, be sure to reset the parts counter.
[1] [5] [8] [1]
• Number 259 (1250, 1250P, 1052)
• Number 202 (1200, 1200P, and 1051)
• Number 201 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 152 (C6501, C6501P, and C65hc)
• Number 234 (C1070, C1070P, C71hc, C1060)
• Number 201 (C1100, C1085)
fd501fs2016c
(2) Procedure
1. Perform steps 1 to 8 of "F.23.6.1 Replacing the pick-up rubber
[8] (Upper stage)" and remove the pick-up roller unit.
2. Remove the C-clip [1].
[7] 3. Remove the belt restriction plate [2].
[3] 4. Remove the spacer [3].
5. Remove the belt [4].
6. Remove the gear [5] and the pin [6].
[4]
7. Remove the gear [7] and the pin [8].
[1]
fd501fs2017c
[2] [3] 8. Remove 2 C-clips [1] and then remove the entire paper feed arm
[2] from the paper feed shaft [3].
[1] fd501fs2018c
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fd501fs2019c
[3] [2] [1] 13. Remove the paper feed arm [1].
14. Remove the spacer [2].
15. Remove the paper feed roller assy [3].
fd501fs2020c
[1] 16. Remove the paper feed roller [1] and replace the paper feed
[2] rubber [2].
[3] 17. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• Be sure to install the pick-up roller so that the one-way
fd501fs2021c
clutch [3] (blue) is on the front side.
18. After you replace the part, be sure to reset the parts counter.
• Number 261 (1250, 1250P, 1052)
• Number 204 (1200, 1200P, and 1051)
• Number 203 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 154 (C6501, C6501P, and C65hc)
• Number 236 (C1070, C1070P, C71hc, C1060)
• Number 203 (C1100, C1085)
(2) Procedure
[1] [2] 1. Perform steps 1 to 4 of "F.23.6.1 Replacing the pick-up rubber
(Upper stage)" and remove the pick-up unit/Up.
2. Remove 2 C-clips [1].
3. Remove 2 bearings [2].
[1] 4. Remove the C-clip [3] and then remove the entire roller shaft from
the mounting plate while you press the separation roller assy [4]
against the front gear [5].
Note
• Pins are employed on the inside of the separation roller
assy [4] and the gear [5] respectively. When you remove
them, be careful that these pins do not get lost. Leave the
C-clip [6] on the front side of the gear as it is and press
[3] [4] [5] [6] fd501fs2022c the roller onto the gear, so that it prevents the pins from
dropping off.
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[1] [2] 5. Remove the separation roller rubber [1] from the separation roller
[2] and replace it.
6. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
7. After you replace the part, be sure to reset the parts counter.
• Number 260 (1250, 1250P, 1052)
• Number 203 (1200, 1200P, and 1051)
• Number 202 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 153 (C6501, C6501P, and C65hc)
• Number 235 (C1070, C1070P, C71hc, C1060)
• Number 202 (C1100, C1085)
fd501fs2023c
(2) Procedure
Note
• A shaft fixing screw is inserted when you remove the PI tray/Up. Be sure to remove this shaft fixing screw from the PI tray/Up
after completion of the replacement of the pick-up roller/Lw. Operating the machine with the shaft fixing screw inserted to the PI
tray/Up damage to the PI section.
[2] [3] 1. Make sure that the PI lift plate/Up [1] has come down fully. If it has
not come down completely, conduct the I/O check (output) (PI/Up:
70-11, PI/Lw: 70-13) in the service mode.
2. Perform steps 1 to 4 of "F.23.6.1 Replacing the pick-up rubber
(Upper stage)" and remove the pick-up unit/Up.
3. Remove 4 screws [2] and then remove the paper feed stopper
plate/Up [3].
[2]
[1] fd501fs2024c
4. Remove the shaft fixing screw [1] and insert it in the shaft fixing
[1] hole [2].
Note
• Be sure to turn the shaft fixing screw [1] until its stem
section disappears completely.
• After completion of the replacement of the pick-up rubber
(lower stage), be sure to remove the shaft fixing screw [1]
from the position [2] and get it back to the position [1].
Operating the machine with the shaft fixing screw inserted
to the position [2] damage to the PI section.
[2] fd501fs2025c
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[5] [3] [1] [2] 5. Remove the spring [2] hooked between the separation roller unit
[1] and the PI tray/Up [3].
6. Disconnect the connector [5].
7. Remove 4 screws [4] and then remove the PI tray/Up [3].
Note
• When you remove the PI tray/Up [2], be sure to pull it
diagonally up to the left.
(2) Procedure
1. Perform steps 1 to 9 of "F.23.6.4 Replacing the pick-up rubber (Lower stage)."
2. The subsequent operations are the same as the operations for the paper feed rubber (upper stage). (Refer to F.23.6.2 Replacing the
paper feed rubber (Upper stage))
3. Reinstall a new paper feed rubber following the removal steps in reverse.
4. After you replace the part, be sure to reset the parts counter.
• Number 264 (1250, 1250P, and 1052)
• Number 207 (1200, 1200P, and 1051)
• Number 206 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 157 (C6501, C6501P, and C65hc)
• Number 239 (C1070, C1070P, C71hc, C1060)
• Number 206 (C1100, C1085)
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(2) Procedure
[1] 1. Perform steps 1 to 9 of "F.23.6.4 Replacing the pick-up rubber
(Lower stage)."
2. Remove the 4 screws [1] and then remove the paper feed stopper
plate/2 [2].
3. For the subsequent operations, conduct the separation rubber
(upper stage) (steps 2 to 6). (Refer to F.23.6.3 Replacing the
separation rubber (upper stage)
4. Replace it with a new separation rubber.
5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
6. After you replace the part, be sure to reset the parts counter.
[2] • Number 263 (1250, 1250P, and 1052)
• Number 206 (1200, 1200P, and 1051)
fd501fs2028c
• Number 205 (C8000, C7000, C7000P, and C70hc)
• Number 156 (C6501, C6501P, and C65hc)
• Number 238 (C1070, C1070P, C71hc, C1060)
• Number 205 (C1100, C1085)
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(2) Procedure
1. Remove SD from the main body.
2. Remove 3 screws [1] and remove the cover [2].
[2] [1]
15anf2c028na
[2] [1]
15anf2c029na
5. While you pull the plunger [1], temporarily hold the new roller
[2] release solenoid/1 and adjust the position so that the clearance "a"
between the roller [3] and the guide plate [2] is at a standard value.
Then fully tighten the screws.
a
Standard value "a": 0 mm to 0.5 mm
6. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
[3] 7. After you replace the part, be sure to reset the parts counter.
• Number 288 (1250, 1250P, 1052)
• Number 226 (1200, 1200P, and 1051)
[1] • Number 239 (C8000)
• Number 270 (C1070, C1070P, C71hc, C1060)
15anf2c030nb
• Number 236 (C1100, C1085)
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*1 The periodical replacement is only for 1200, 1200P, and 1051.
*2 Actual replacement cycle of 1250, 1250P, 1052, 1200, 1200P, 1051, C8000, C1070, C1070P, C71hc, C1060, C1100, and C1085
(2) Procedure
[1] [2] 1. Open the front door/Rt.
2. Remove 2 screws [1] and remove the cover [2].
15anf2c031na
5. While you pull the plunger [1], temporarily hold the new roller
[2]
release solenoid/2 and adjust the position so that the clearance "a"
between the roller [3] and the guide plate [2] is at a standard value.
a Then fully tighten the screws.
Standard value "a": 0 mm to 0.5 mm
[3] 6. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
7. After you replace the part, be sure to reset the parts counter.
• Number 271 (C1070, C1070P, C71hc, C1060)
• Number 237 (C1100, C1085)
[1]
15anf2c033nb
(2) Procedure
[1] 1. Open the front door/Rt and then remove the screw [1].
2. Remove the rear cover/Rt. (Refer to G.25.3.3 Rear cover/Rt)
3. Remove the hex wrench (short, #2.5) from the trimmer section.
(Refer to F.24.5.3 Replacing the trimmer blade kit)
15anf2c057na
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[3] [2] [1] 4. Remove the E-ring [1] and the pulley [2] and then remove the belt
[3].
5. Disconnect 3 connectors [4].
[4]
15anf2c058na
6. Remove the screw [1] and then remove the stopper [2].
[2] [1]
15anf2c059nb
7. Remove the screw [1] and then remove the stopper [2].
[4] [8] [3] 8. Pull the spring [3] in the arrow-marked direction [4] and release it,
and then open the right angle conveyance guide plate [5].
Note
• When you reinstall the spring [3], hook the long arm [6] on
the position between the frame and the E-ring [7] of the
jam release handle shaft and insert the tip of the short arm
[3] into the hole [8].
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[1]
[2] 15anf2c060na
10. Check point when you reinstall the entrance conveyance unit
[1] [2]
Note
• As the positioning pin [1] has anti-drop grooves, be sure
to insert it fully before you tighten the screw.
a0h2t3c043ca
[4] a0h2t3c044ca
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13. Standard value when you reinstall the entrance gate solenoid
[4]
Note
• When you reinstall, be sure to conduct in the following
[2] [1]
conditions before you tighten the screw [4]; with the
plunger of the entrance gate solenoid not being pulled,
the gap between the entrance gate [1] and the guide plate
[2] is at a standard value "a". With the plunger of the
entrance gate solenoid being pulled, the gap between the
a
entrance gate [1] and the guide plate [3] is at a standard
value "b".
Standard value
b a: 2.0 mm ± 0.3 mm
b: 5.0 mm ± 0.5 mm
[3]
a0h2t3c051ca
[6] [5] [2] [4] [3] 14. Disconnect the connector [1].
15. Remove 2 screws [2].
16. Remove 2 screws [3] and pull out the arm [4] from the shaft [5] in
the arrow-marked direction [6]. Then remove the right angle
conveyance gate solenoid assy [7].
Note
• When you reinstall the right angle conveyance gate
solenoid assy, press the arm [4] against the D-cut of the
shaft [5] and then tighten the screws [2].
[1] [7]
a0h2t3c045ca
17. Standard value when you reinstall the right angle conveyance gate
solenoid assy
[1] Note
• While you pull the plunger [1], adjust the position so that
the clearance "a" between the right angle conveyance
gate [3] and the guide plate [2] is at a standard value "a".
Then fully tighten the screws [4].
[4] Standard value a: 4.8 mm ± 0.5 mm
[3]
[2]
a0h2t3c052ca
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18. Remove 2 screws [1], mounting plate [2], arm [3], plunger [4], and
[7] [2] [4] [3] the right angle conveyance gate solenoid (SD2) [5].
Note
• When you install the right angle conveyance gate
solenoid, make sure that the wires [6] are located on the
other side of the hole [7] in the mounting plate [2].
19. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
20. After you replace the part, be sure to reset the parts counter.
• Number 272 (C1070, C1070P, C71hc, C1060)
• Number 238 (C1100, C1085)
(2) Procedure
[1] [2] 1. Open the front door/Rt and front door/Lt.
2. Remove 2 screws [1] and then remove the cover [2].
15anf2c157ca
[4] [5]
15anf2c158ca
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5. While you pull the plunger [1] and slightly tighten the new roller
release solenoid/3, adjust the position so that the gap between the
paper feed surface [2] of the guide plate and the roller surface [3]
falls within the standard value. Then secure the roller release
solenoid/3.
Standard value "a": 1.3 mm to 1.8 mm
6. Reinstall the parts that were previously mentioned following the
[1]
removal steps in reverse.
7. After you replace the part, be sure to reset the parts counter.
• Number 288 (1250, 1250P, 1052)
[3] • Number 226 (1200, 1200P, and 1051)
[2] a • Number 239 (C8000)
• Number 270 (C1070, C1070P, C71hc, C1060)
15anf2c159ca
• Number 236 (C1100, C1085)
(2) Procedure
1. Remove the front door/Lt. (Refer to G.25.3.8 Front door/Lt)
[1]
2. Remove the rear cover/Lt. (Refer to G.25.3.2 Rear cover/Lt)
3. Disconnect 2 connectors [1] from the back side of the stapler, and
release the wires on the stapler side from the clamps.
15anf2c034na
[3] [2] 4. Pull out the saddle stitching unit. (Refer to F.24.3.3 Pulling out the
saddle stitching unit)
5. Tilt the bundle arm [1] to the front.
6. Remove the staple cartridges [2] to the front.
Note
• When you move the stapler Assy, be sure to rotate the
rotating knob [3] first to prevent the belt tooth from
skipping. Otherwise, it causes the belt tooth skipping.
[1] 15anf2c035na
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7. Remove 2 screws [1] on each stapler.
[4]
8. Move the stapler/Lt [2] and stapler/Rt [3] forward, and then remove
the pins [4], 2 for each, from each 2 holes [5] on each stapler.
[5] Then remove the stapler/Lt and stapler/Rt downward.
[1] [1]
[2] [3]
a0h2t3c047ca
[6]
a0h2t3c048ca
[1] [2] 10. Remove the screw [1] and remove the sensor cover [2].
15anf2c038na
12. Remove 3 screws [2], and then remove the saddle stitching guide
plate [3].
[1]
[2] 15anf2c039na
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[3] [4] 13. Remove 2 screws [1] each and then remove the 2 connector
covers [2].
Note
• When you remove the connector covers, while you lift up
the clincher/Lt [3] and clincher/Rt [4].
[1]
[1] [2] 15anf2c040na
[5] [4] [6] 14. Remove each 1 screws [1] and then remove the ground [2].
Note
• When you install the grounds, place the wiring harness on
the lower side and fasten the grounds with screws.
[3] [1]
[1] [3] [2] 15anf2c041na
17. Disconnect the connector [1] and then remove the wiring harness
[3] from the clincher [2].
[4] [5] 18. Reinstall the connector following the removal steps in reverse.
Note
• When you reinstall the wiring harness [4], be sure to wire
the wiring harness to the guide (white) side [5] of the
clincher as you can see in the figure [6].
Do not route the wiring harness to the rear side as you
can see in the figure [7]. Otherwise, the wiring harness
possibly breaks at the clincher operation.
19. Adjust the mounting position of the staplers and the clinchers.
(Refer to F.24.3.1.(3) Procedure for adjusting the mounting
position)
20. After you replace the part, be sure to reset the parts counter.
• Number 284, 285 (1250, 1250P, 1052)
[6]
• Number 222, Number 223 (1200, 1200P, and 1051)
• Number 234, Number 235 (C8000, C7000, C7000P, C70hc,
and C6000)
• Number 265, 266 (C1070, C1070P, C71hc, C1060)
[7] 15anf2c043na
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• Number 234, 235 (C1100, C1085)
[2]
[1]
15anf2c063nc
(2) Procedure
[2] 1. Remove 3 screws [1], and then remove the motor cover [2].
[1] 15anf2c018na
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[1] 2. Remove 2 connectors [1].
15anf2c019na
[2] 3. Hold the bundle arms [1] on both sides in the vicinity of the fulcrum
shaft [2], push them to the rear simultaneously and move the
bundle arms [1] approximately 30 mm.
Note
• When you rotate the bundle arm [1] manually, be sure to
rotate it gently with both hands because the belts on both
sides simultaneously activate the bundle. Otherwise, it
causes the belt tooth skipping.
• Never hold the tip of the bundle arm [1] and rotate it. Be
sure to hold the bundle arm [1] in the vicinity of the
fulcrum shaft [2] and rotate it. It causes the deformation.
[1] 15anf2c020na
[2] [4] 4. Remove 2 screws [2] and 2 screws [3] of the slope unit [1] from the
bottom and top respectively, and then remove the slope unit [1].
Note
• When you reinstall the slope, be sure to align 2
positioning projections [4].
[2] [1]
[3] 15anf2c022na
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[2] [1]
[3] 15anf2c014na
[1] [2] [1] 4. Move 2 pins [1] to the direction of the arrow to the notch [2] and
release the fixing. Then, remove the horizontal conveyance guide
plate/Lt [3].
Note
• Before you reinstall the horizontal conveyance guide
plate/Lt [3], adjust the position of the fix shaft [4] and
move the pin [1] from the notch.
5. Remove the screw [1] and move the wiring harness cover [4] to the
rear side. Remove the pin [2] from the hole [3], and then remove
the wiring harness cover [4].
[3]
[2]
[1] [4]
15anf2c016na
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6. Disconnect 6 connectors [1].
[1]
15anf2c017na
[1]
15anf2c069na
[1] [6] [1] 8. Hold the position of the bundle arm [1] near the fulcrum shaft [2].
Move it to the inside [3] slowly, and then remove the guide shaft [4]
from the hole of the shock absorbing guide [5].
Note
• When you narrow the distance of the bundle arms [1], be
sure to move them evenly and slowly.
• When you reinstall, check that the guide shaft [4] is in the
hole of the shock absorbing guide [5].
9. Rotate the bundle arm [1] to the guide plate [6] on the stapler side.
[1]
[3]
[2]
[4] [5]
[3]
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[1] [2] [1] 10. Remove 6 screws (with a washer for each) [1]. Hold shafts [2] and
pull out the saddle stitch unit [3].
Note
• When you pull out, be careful not to let the removed
connector touch the SD main body and cut the wiring
harness.
[1]
[1] [2] [3] 15anf2c024nb
(2) Procedure
[3] [4] [5] 1. Pull out the saddle stitching unit. (Refer to F.24.3.3 Pulling out the
saddle stitching unit)
2. Remove 6 screws [1] and the screw [2], and remove the saddle
stitching unit [5] with 2 people by holding the shafts [3] and [4]
while lift up the shaft [3] slightly and shift the saddle stitching unit
to the front side.
Note
• Be sure to hold the saddle stitching unit at the shafts [3]
and [4].
• When reinstalling the saddle stitching unit, check that the
unit is surely placed on the rails [6] before releasing the
unit.
[1] [2]
[6]
[1] 15anf2c025na
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(2) Procedure
1. Remove the following parts.
[2]
• Rear cover/Lt (Refer to G.25.3.2 Rear cover/Lt)
• Left cover (Refer to G.25.3.4 Left cover)
2. Rotate the jam cleaning knob [1] in the arrow-marked direction
until it stops.
Note
• When the jam cleaning knob [1] stops, be sure to check
that the bundle registration plate [2] comes to the upper
position [3] after the bundle press stage goes down and
the tension of the wire [4] is released.
• Be sure not to rotate the jam cleaning knob too much.
3. Move the bearing [6] and bearing [7], and then remove the E-ring
[5] and move the gear [8] to the back side.
[8] [7] [3]
[4] [1]
[6]
[5]
a0h2t3c028ca
a0h2t3c029ca
6. Remove the E-ring [1], and then remove the bundle press stage
gear [2] and 2 bearings [3] on both sides of the gear.
Note
• After you replace the bundle press stage gear [2], be sure
to apply plas guard Number 2 to the gear.
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(2) Procedure
1. Remove the following parts.
[2]
• Rear cover/Lt (Refer to G.25.3.2 Rear cover/Lt)
• Rear cover/Rt (Refer to G.25.3.3 Rear cover/Rt)
• Left cover (Refer to G.25.3.4 Left cover)
• Trimmer unit (Refer to F.24.5.6 Replacing the trimming unit)
2. Rotate the jam cleaning knob [1] in the arrow-marked direction
until it stops.
Note
• When the jam cleaning knob [1] stops, be sure to check
that the bundle registration plate [2] comes to the upper
position [3] after the bundle press stage goes down and
the tension of the wire [4] is released.
• Be sure not to rotate the jam cleaning knob too much.
[3]
a0h2t3c032ca
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5. Remove 1 each of the screws at 2 places and remove 1 each of
[1] [2] [4]
the up-down wire [2], and then take it out to the front side of the
machine from the trimmer unit plate [3] by following the arrow.
Note
• When you reinstall it, be sure to lubricate Molykote
EM-30L to each 2 shafts [4].
6. Remove 8 screws [5] and then remove the trimmer unit plate [3].
Note
• Be careful not to damage the trimmer scraps guide [6].
• When you reinstall it, be sure to align the projection [7].
[7] [3]
[5][6][5]
a0h2t3c033ca
7. Disconnect the connector [1] and remove the wiring harness [2]
[3] [1]
from the clamp [3], and then take it out from the hole [4] of the
metal plate to the arrow-marked direction.
8. Remove 2 screws [5] and then remove the bracket [6].
9. Remove 2 screws [7] and then remove the guide plate [8].
[7] [8]
a0h2t3c034ca
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10. Disconnect the connector [1].
[1] [3] [2]
11. Remove 3 screws [2] and then remove the bundle registration
motor (M12) [3].
12. Disconnect the connector [4].
13. Remove 4 screws [5] and then remove the bundle press
movement motor (M17) [6].
[6] [5]
[4]
a0h2t3c035ca
14. Remove the E-ring [1], and then remove the gear [2] and the pin
[1] [2] [3] [3].
15. Remove the E-ring [4] and then remove the gear [5] and the pin
[6].
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16. Disconnect the 3 connectors [1].
[2] [6] [3] [4]
17. Cut the wire binding bands [2] and [3] and remove the wiring
harness [4].
Note
• Be sure to let the wire binding bands [2] and [3] into the
shaft hole [5] and install the wire retaining band [6] on the
[2] side between the bands [2] and [3].
[5]
[1]
a0h2t3c037ca
[8] 20. Loosen the screws [5] and pull the wire mounting plate/Rt [6]
downward to move it to the opposite side of the shaft [7], and then
remove it to the space between the side plate [8] and the timing
belt [9].
Note
• Since the wire/Rt [10] has the tension of the spring, be
sure to lift up the wire mounting plate/Rt [6] until the
tension is released, and then take it off gently.
[9] [1]
a0h2t3c038ca
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22. Push the bundle paper exit tray [1] fully to the back.
[6] 23. Remove 2 E-rings [2] and then remove 2 bearings [3] and the drive
shaft [4].
24. Remove 2 E-rings [5] and then remove the bearings [6].
[5]
[3]
[2]
[4] [1]
a0h2t3c040ca
25. While keep holding the bundle paper exit assist roller [1]
[3] [2] [1]
horizontally, push the bundle press stage unit [3] to the back with
holding the shaft [2] to release the roller pin [4] of the bundle paper
exit assist roller arm from the regulation bracket [5]. After the
release, put down the bundle paper exit assist roller [1] gently.
Note
• Once the roller pin [4] of the bundle paper exit assist roller
arm is removed from the regulation bracket [5], the bundle
paper exit assist roller drops off. Therefore, be sure to
hold it with hands.
• When you reinstall it, be sure to put the roller pin [4] under
the regulation bracket [5].
[5]
[4]
a0h2t3c041ca
26. Pull out the bundle paper exit tray [1] to about half.
[4]
Note
• If the bundle paper exit tray [1] is pulled out too much, the
bundle press stage unit [2] drops off from the tray.
27. Pull out the bundle press stage unit [2] to the position in the picture
with holding the bundle press section [3]. Then, pull it out more to
the back with paying the attention to the contacting places [5], [6],
and [7] on the right side, and remove the arm [8].
28. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• After the installation, rotate the jam cleaning knob and be
sure to check that the bundle press stage unit goes up
[2] [3] [8] [1] and down horizontally.
[5]
[6]
[7]
a0h2t3c042ca
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[2] a0h2t3c009ca
4. Remove 4 screws [1], and then remove the trimmer paddle assy
[1] [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
[2] a0h2t3c010ca
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(2) Procedure
1. Move the trimmer board to the release position.
[7] [1]
Note
• By the output check code "71-97" in the I/O check mode in
the service mode, move the trimmer press board to the
position where the trimmer board is released.
2. Deactivate the sub power switch (SW2) and the main power switch
(SW1) of the main body and unplug the power plug from the power
outlet.
3. Remove the rear cover/Lt. (Refer to G.25.3.2 Rear cover/Lt)
4. Remove the trimmer paddle assy. (Refer to F.24.5.1 Removing/
installing the trimmer paddle assy)
5. Pull the trimmer board assy [1] horizontally to the back side and
remove it.
[4] Note
[3] • When you reinstall it, aligning the slit [2] of the trimmer
[5]
board assy [1] with the pin [3] and insert it between the
trimmer press plate [4] and the hold plate [5].
• When you insert it, be careful not to bend the guide sheet
[6].
• When you push it into the machine, be sure to push the
[6] movement arm receiver [7] and insert it horizontally.
[2]
a0h2t3c017ca
6. Clean the bottom surface of the actuator [1] and the top surface [2]
[1] of the trimmer blade retaining plate which contacts to the bottom
surface.
Note
• When the trimmer scraps remain or the cleaning is not
conducted properly, the trimmer completion timing differs
and a trimming fault occurs.
9. After you replace the part, be sure to reset the parts counter.
• Number 287 (1250, 1250P, 1052)
• Number 225 (1200, 1200P, and 1051)
• Number 230 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 179 (C6501, C6501P, and C65hc)
• Number 261 (C1070, C1070P, C71hc, C1060)
• Number 230 (C1100, C1085)
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[2]
[1] a0h2t3c011ca
(2) Procedure
1. Move the trimmer board to the release position.
[3] [2] [1]
Note
• Move the trimmer board to the trimmer press upper limit
sensor (PS52) by the output check code ""71-56" in the I/O
check mode in the service mode.
2. Deactivate the sub power switch (SW2) and the main power switch
(SW1) of the main body and unplug the power plug from the power
outlet.
3. Remove the rear cover/Lt. (Refer to G.25.3.2 Rear cover/Lt)
4. Remove the trimmer paddle assy. (Refer to F.24.5.1 Removing/
installing the trimmer paddle assy)
5. Remove the screw [1].
6. Loosen the screws [2] and [3].
[6] WARNING
[7]
• Do not loosen the screws [2] and [3] too much, or the
trimmer blade drops during the operation. Keep the
[4] loosening amount of the screws [2] and [3] to a minimum
requirement for removing the trimmer blade [4].
7. Hold the screws [2] and [3] and slightly lift the screw [3] side. Then
[5] move the trimmer blade [4] in the arrow-marked direction [6] to pull
a0h2t3c012ca
out from the hole [5], and remove it.
8. Put the trimmer blade [4] at a safe place with no fear of falling
down.
WARNING
• Pay extra caution when you handle the trimmer blade [4].
Never touch the edge [7] of the blade. You get injured.
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9. Insert the #2.5 hex wrench [2] onto the mounting slit [1] of the
[1] [2]
trimmer blade, and then slide it from the right [3] to the left [4]
(viewed from the operator) to clean the trimmer scraps.
Note
• Conduct the cleaning with the #2.5 hex wrench which is
one-step thinner than the hex wrench #3 used for the
installation screws of the trimmer blade. Using #3 causes
the deformation of the mounting slit.
• To change the direction of the hex wrench, remove the
wrench once and reinsert it again.
[5] • The bottom of the slit of the left side [4] (viewed from the
operator) is curved in the same manner as the blade [5].
Be sure to scrape the trimmer scraps.
10. Clean the mounting slit [1] of the trimmer blade with the blower
brush.
[4] [3]
a0h2t3c013ca
11. Put a new trimmer blade [1] on the floor and insert 2 new screws
[4]
about a half and a bit length of them [3] into the marked side [2].
WARNING
• Be sure to insert the screws [3] enough to hold the
trimmer blade, otherwise the trimmer blade falls down
during the operation.
Note
• Install the brand-new screws [3] that are shipped with the
trimmer blade kit.
[3] [1] [2]
a0h2t3c014ca
12. Remove the blade cover [4] of the new trimmer blade kit and put
the cover on the old trimmer blade.
13. Hold 2 screws [2] of the new trimmer blade and insert it to the hole
[3]. Then insert 2 screws [2] to the screw grooves [4].
[3]
[2]
[1] [4]
[2]
[4]
a0h2t3c015ca
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14. Tighten the new screw [1] temporarily. Then press 2 screws [1]
[1][2] [4] [6]
and [2] downward [3] until the trimmer blade [4] contacts the
bottom, and then press it to the right side [5] (viewed from the
operator).
15. Tighten 2 screws [1] and [2] with the #3 hex wrench [6].
WARNING
• When you tighten 2 screws [1] and [2], tighten them
[7] temporarily with the torque that bends the tip of the #3
hex wrench [6] approximately 5 degrees [7]. Then fully
[8]
tighten them with the strong torque that bends it
approximately 15 degrees [8].
Note
• Be sure to check and clear the foreign object that
obstacles the operation of the trimmer blade.
[3] [5]
16. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• After you replace the trimmer blade, perform the saddle
stitch with trimming and check that the trimming is
performed without any problem.
17. After you replace the part, be sure to reset the parts counter.
[2] [1]
a0h2t3c016ca • Number 286 (1250, 1250P, 1052)
• Number 224 (1200, 1200P, and 1051)
• Number 229 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 178 (C6501, C6501P, and C65hc)
• Number 260 (C1070, C1070P, C71hc, C1060)
• Number 229 (C1100, C1085)
(2) Procedure
1. Pull out the trimmer unit. (Refer to F.24.5.6 Replacing the trimming
[2] [3] [6] [4] [2]
unit)
2. Disconnect the connector [1].
3. Loosen 4 screws [2].
Note
• When you reinstall it, be sure to tighten 4 screws [2] after
you make the tension of the spring [3] over the mounting
plate [4].
4. Remove 4 screws [6] with keeping the trimmer press motor (M32)
[5], and then remove it from the belt [7].
Note
• When you reinstall it, be sure to put the trimmer press
motor (M32) [5] into the round hole [8].
[7] [8] [6]
[5] [1]
a0h2t3c022ca
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5. Loosen the screw [1] and then remove the gear [2] from the
[1] [2] trimmer press motor (M32) [3].
6. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
7. After you replace the part, be sure to reset the parts counter.
• Number 292 (1250, 1250P, 1052)
• Number 230 (1200, 1200P, and 1051)
• Number 231 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 262 (C1070, C1070P, C71hc, C1060)
• Number 231 (C1100, C1085)
[3] a0h2t3c023ca
a0h2t3c018ca
[2] [1] 3. Remove 2 screws [1] of the jig for supporting trimmer unit and then
remove the anti-drop bracket [2].
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4. Align the edge of the jig for supporting trimmer unit [1] with the
[4] [2] [3] [1]
corner [4] of the trimmer unit that is based on the hole [2] of the jig
for supporting trimmer unit [1].
[4]
[6]
[5] [6]
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9. Disconnect 5 connectors [1] and then remove the wiring harness
[1] from the wiring harness clamp.
[1] a0h2t3c020ca
[3] [4] 10. Hold the lower edges [2] of the trimmer unit [1] and pull out the
trimmer unit to the back side until the stoppers [3] touch to the anti-
drop brackets [4].
Note
• Be sure not to hold the position that is easily damaged
[1] like the electrical parts.
[2]
11. Hold the lower right [2] of the trimmer unit [1], turn it around the
[1] [3]
engaging [3] of the stopper and the anti-drop bracket, and then put
the trimmer unit [1] on the jig for supporting trimmer unit [4].
[2] [4]
[1] a0h2t3c024ca
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13. Remove 3 screws [1] and then remove the trimmer blade motor
[1] [2] [1] (M31) [2].
Note
• When you reinstall it, be sure that the wiring harness [3]
comes in the position as you can see in the picture.
[3] a0h2t3c025ca
14. Check point when you reinstall the trimmer blade motor (M31)
[2] [1]
Note
• When you reinstall it, be sure to insert the D-cut [1] of the
shaft on the trimmer blade motor (M31) into the D-cut hole
[2] of the planetary gear.
a0h2t3c026ca
15. Remove 4 screws [1] and then remove the mounting bracket [3]
[2] [4] [3] [5] [1] from the trimmer blade motor (M31) [2].
Note
• When you reinstall it, be sure that the label [4] is in the
same direction as the slotted hole [5] on the mounting
bracket [3].
16. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
17. After you replace the part, be sure to reset the parts counter.
• Number 298 (1250, 1250P, 1052)
• Number 231 (1200, 1200P, and 1051)
• Number 232 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 263 (C1070, C1070P, C71hc, C1060)
• Number 232 (C1100, C1085)
[1] a0h2t3c027ca
[1]
[1] 3. Loosen 3 screws [1] and then remove the trimmer blade motor
(M31) [2].
Note
• When you reinstall it, be sure that the wiring harness [3]
comes in the position as you can see in the picture.
[3] [2]
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4. Check point when you reinstall the trimmer blade motor (M31)
[2] [1]
Note
• When you reinstall it, be sure to insert the D-cut [1] of the
shaft on the trimmer blade motor (M31) into the D-cut hole
[2] of the planetary gear.
a0h2t3c026ca
5. Remove 4 screws [1] and then remove the mounting bracket [3]
[2] [4] [3] [5] [1] from the trimmer blade motor (M31) [2].
Note
• When you reinstall it, be sure that the label [4] is in the
same direction as the slotted hole [5] on the mounting
bracket [3].
a0h2t3c018ca
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3. Disconnect the connector [1].
[2] [1] [2]
Note
• When you reinstall it, be careful not to nip the wiring
harness with the metal plate.
[3]
a0h2t3c019ca
[1] a0h2t3c020ca
3. Remove each 2 of the screws [1] at 2 places, and then remove the
[1] [3] [2] [1]
stopper/1 [2] and stopper/2 [3].
4. Hold the configuration parts [5] and pull out the trimmer unit [4] to
the back side.
Note
• Lift the trimmer unit [4] slightly and remove or reinstall it.
Be sure to avoid the projection [6] that prevents the falling
off on the trimmer unit plate.
• Be sure not to hold the position that is easily damaged
like the electrical parts.
CAUTION
• Be sure to perform this operation with 2 people because
the trimmer unit is heavy.
a0h2t3c021ca
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[1]
[3] [2]
[1]
a0h2t3c060ca
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[1]
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(2) Procedure
[2] [3] [1] 1. Remove the rear cover /Rt. (Refer to G.26.3.2 Rear cover/Rt, /Lt)
2. Disconnect the connector [1], and remove 2 screws [2] to remove
the reverse exit roller pressure release motor assy [3].
[2] [1] [3] [4] 3. Remove 2 screws [1] and then remove the motor mounting plate
[3] from the reverse exit roller pressure release motor (M102) [2].
Note
• When you install the reverse exit roller pressure release
motor (M102) [2], apply Molykote EM-30L to the gear [4] of
the motor.
(2) Procedure
[1] 1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Clean the paper re-feed roller/Lt [1] with the isopropyl alcohol.
3. Reinstall the preceding parts following the removal steps in
reverse.
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(2) Procedure
1. Remove the creaser unit. (Refer to G.27.3.2 Creaser unit)
[1] 2. Clean the reverse exit roller/Rt [1] with the isopropyl alcohol.
3. Reinstall the preceding parts following the removal steps in
reverse.
(2) Procedure
[1] 1. Remove the rear cover /Lt. (Refer to G.26.3.2 Rear cover/Rt, /Lt)
2. Disconnect 2 connectors [1], and release the wiring harness.
[3] [1] [2] 3. Remove the left cover/Rr. (Refer to G.26.3.6 Left cover/Rr)
4. Release the clamp [1].
5. Remove 3 screws [2], and then remove the 1st folding knife motor
assy [3].
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Note
[2] • When you install the 1st folding knife motor assy, be sure
to check that the timing belt [2] is engaged to the gear [1]
of the motor.
• When you install the 1st folding knife motor assy, move
the 1st folding knife away from the folding roller.
[1]
[2] [1] 6. Remove 4 screws [1], and then remove the motor mounting plate
[3] from the 1st folding knife motor (M13) [2].
7. Reinstall the preceding parts following the removal steps in
reverse.
8. After you replace the 1st folding knife motor (M13), conduct the
following item.
• Counter reset of the parts counter number 410 (1250/1250P/
1052)
• Counter reset of the special parts counter number 388 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 337 (C1100,
C1085)
[1] [3]
(2) Procedure
[5] 1. Remove the rear cover /Lt. (Refer to G.26.3.2 Rear cover/Rt, /Lt)
2. Remove the sub tray cover. (Refer to G.26.3.10 Upper cover/
RrLt1, /RrLt2, /RrLt3, sub tray cover)
3. Disconnect 2 connectors [1], and release the wiring harness from
[2] the clamp [2].
4. Remove 5 screws [3].
Note
[1] • When you remove the screw [3], be careful not to drop the
2nd folding knife drive assy [4].
5. Release the claw [5], and remove the 2nd folding knife drive assy
[4].
[3]
[4]
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[4] Note
• When you install the 2nd folding knife drive assy [1], pull
out the arm [2] in the arrowed direction. Hang the claw [5]
on the hole of the metal plate [6] while the 2nd folding
knife [3] is released from the nip of the folding roller [4].
If the 2nd folding knife drive assy is installed with the 2nd
folding knife [3] nipped, the 2nd folding knife [3] could be
distorted.
• When you tighten 5 screws [7], check that the drive
section of the 2nd folding knife drive assy [1] keeps the
arm [2] with the arm pulled out in the arrowed direction.
If you adjust the position of the 2nd folding knife drive
[1] [2] [3] assy [1] after you hang the claw [5] on the hole of the
metal plate [6], the 2nd folding knife [3] could drop off by
its own weight and nipped by the folding roller [4].
[5][6]
[7]
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Note
[2] • When you reinstall the 2nd folding knife motor assy, be
sure to check the belt [2] is engaged to the gear [1] of the
motor.
[1]
[3] 8. Remove 2 screws [1], and then remove the motor mounting plate
[3] from the 2nd folding knife motor (M14) [2].
9. Reinstall the preceding parts following the removal steps in
reverse.
10. After you replace the 2nd folding knife motor (M14), conduct the
following item.
• Counter reset of the parts counter number 411 (1250/1250P/
1052)
• Counter reset of the special parts counter number 389 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 338 (C1100,
C1085)
[1] [2]
(2) Procedure
1. Open the sub tray. (Refer to G.26.3.10 Upper cover/RrLt1, /RrLt2, /
RrLt3, sub tray cover)
2. Remove 4 screws [1] and release the wiring harness [2] from the
clamp. Then, remove the folding roller guide home sensor assy [3].
Note
• The folding roller guide home sensor assy [3] is
connected to SD-513 with the wiring harness [2].
When you remove the folding roller guide home sensor
assy [3], be careful not to damage the wiring harness [2].
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3. Clean the tri-folding roller [1] and 2 half-folding rollers [2] with the
isopropyl alcohol.
4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
(2) Procedure
1. Remove the sub tray cover. (Refer to G.26.3.10 Upper cover/
[1] RrLt1, /RrLt2, /RrLt3, sub tray cover)
2. Apply the MH Surf at 4 places of the front stopper shaft [1].
3. Reinstall the preceding parts following the removal steps in
reverse.
(2) Procedure
1. Open the front console. (Refer to G.26.3.11 Opening and closing
of the front console)
2. Rotate the lever [1] and open the jam processing guide [2].
[1] [2]
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3. Remove 2 screws [1].
[1]
4. Open the conveyance guide [1] to the arrow-marked direction.
[1]
5. While you lift the rear side of the conveyance guide [1], open the
conveyance guide [1] further to the arrow-marked direction.
[1]
6. Clean the tri-folding tray conveyance roller/3 [1] with isopropyl
alcohol and a cleaning pad.
7. Reinstall the preceding parts following the removal steps in
reverse.
[1]
(2) Procedure
For the replacement procedure of the staple unit, be sure to refer to "I.29.5 Staple adjustment". Then, be sure to perform the replacement of
the staple unit and staple adjustment at the same time.
After you replace the staple unit, be sure to conduct the following items.
• Counter reset of the special parts counter number 402 (1250, 1250P, 1052)
• Counter reset of the special parts counter number 381 (C1070, C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 330 (C1100, C1085)
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(2) Procedure
For the replacement procedure of the clincher, refer to "I.29.5 Staple adjustment". Then perform the replacement of the clincher and the
stapler adjustment at the same time.
After you replace the clincher, be sure to conduct the following items.
• Counter reset of the special parts counter number 403 (1250, 1250P, 1052)
• Counter reset of the special parts counter number 395 (C1070, C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 344 (C1100, C1085)
(2) Procedure
[1] [2] [3] 1. Remove the left cover/Fr1. (Refer to G.26.3.5 Left cover/Fr1, left
cover/Fr2, left cover/Fr3)
2. Disconnect the connector [1] and release the wiring harness, and
remove 2 screws [2]. Then remove the booklet holding motor assy
[3].
[4] [1] [2] [3] 3. Remove 2 screws [1] and then remove the motor mounting plate
[3] from the booklet holding motor (M17) [2].
Note
• When you install the booklet holding motor (M17) [2],
apply Molykote EM-30L to the gear [4] of the motor.
(2) Procedure
1. Remove the left cover/Fr1. (Refer to G.26.3.5 Left cover/Fr1, left
[2] [1] cover/Fr2, left cover/Fr3)
2. Remove 2 screws [1] and remove the metal plate [2].
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3. Apply the MH Surf at the 2 places of the saddle stitching alignment
[1] plate shaft/Rr [1].
4. Reinstall the preceding parts following the removal steps in
reverse.
(2) Procedure
[1] 1. Open the front console. (Refer to G.26.3.11 Opening and closing
of the front console)
2. Apply the MH Surf at 2 places of the saddle stitching alignment
plate shaft/Fr [1].
3. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[2]
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[2] [3][4]
(2) Procedure
1. Open the front console. (Refer to G.26.3.11 Opening and closing
of the front console)
2. Remove the screw [1], and then remove the wiring cover [2].
[2] [1]
3. Remove the screw [1], and remove the solenoid cover [2].
[2] [1]
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4. Remove the connector [1], and release the alignment plate
solenoid wiring from the clamp.
5. Remove 2 screws [2], and remove the cover [3].
Note
• When you install the cover [3], be sure not to catch the
alignment plate solenoid wiring between the cover [3] and
the metal plate.
[1] [2]
9. Disconnect the connector [1].
10. Release the alignment plate solenoid wiring [2] from the clamp and
remove the alignment plate solenoid wiring.
11. Reinstall the preceding parts following the removal steps in
reverse.
12. After you replace the alignment plate solenoid wiring, conduct the
following step.
• Counter reset of the special parts counter number 427 (1250,
1250P, 1052)
• Counter reset of the special parts counter number 267 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 356 (C1100,
[2] [1] C1085)
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(2) Procedure
1. Open the front console. (Refer to G.26.3.11 Opening and closing
[2] [1] of the front console)
2. Hold the metal plate [1], and pull out the booklet movement unit [2]
to the trimmer unit side.
(2) Procedure
1. Open the front console. (Refer to G.26.3.11 Opening and closing
[2] [1] of the front console)
2. Hold the metal plate [1], and pull out the booklet movement unit [2]
to the trimmer unit side.
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3. Pull out the booklet holding unit [1] to the trimmer unit side.
[1] 4. Apply MH surf at 2 places of the booklet holding unit slide shaft [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
[2]
(2) Procedure
1. Open the front console. (Refer to G.26.3.11 Opening and closing
[1] of the front console)
2. Apply the MH Surf at 4 places of the booklet set unit slide shaft [1].
3. Reinstall the preceding parts following the removal steps in
reverse.
(2) Procedure
[2] [3] [2] [1] 1. Remove the right cover/1. (Refer to G.26.3.3 Right cover/1, /2, /3)
2. Disconnect the connector [1] and release the wiring harness.
3. Remove 4 screws [2] and remove the fore edge stopper motor
assy [3].
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4. Remove 2 screws [1] and remove the fore edge stopper motor
(M24) [2].
Note
• When you install the fore edge stopper motor (M24) [2],
apply Molykote EM-30L to the gear [3] of the motor.
[2] [3]
25.7.2 Replacing the fore edge finger motor (M52), the fore-edge finger gear, and the finger torque limiter
(1) Spotted replaced parts and cycle
• Fore edge finger motor (M52): Every 600,000 counts (special parts counter)
• Fore edge finger gear: Every 600,000 counts (special parts counter)
• Finger torque limiter: Every 600,000 counts (special parts counter)
(2) Procedure
[1] [2] [4] [2] 1. Remove the right cover/1. (Refer to G.26.3.3 Right cover/1, /2, /3)
2. Disconnect the connector [1] and release the wiring harness.
3. Remove 6 screws [2]. While you release the bearing [3], remove
the fore edge finger motor assy [4].
Note
• When you install the fore edge finger motor assy [4], be
sure to match the hole [5] and the bearing [3].
[5] [3]
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[3] [2] 4. Remove 2 screws [1] and remove the fore edge finger motor (M52)
[2].
Note
• When you install the fore edge finger motor (M52) [2],
apply Molykote EM-30L to the gear [3] of the motor.
[1]
[1]
[3] [2] 6. Remove E-rings [1] 1 each, spacers [2] 1 each, and bearings [3] 1
each, and remove the finger torque limiter assy [4] in the arrowed
direction.
[4][1]
[3]
[1] [2]
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7. Remove the E-ring [1], the gear [2], the pin [3] and the E-ring [4],
and slide the fore edge finger gear [5] and the finger torque limiter
[6] in the arrowed direction.
8. Remove the pin [7], and remove the fore edge finger gear [5] and
the finger torque limiter [6].
Note
• When you install the fore edge finger gear [5], apply
Molykote EM-30L to the fore edge finger gear [5].
[1] [5]
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4. Remove 2 screws [1] and then remove the motor mounting plate
[4] [3] [1] [2] [3] from the clamp motor (M23) [2].
Note
• When you install the clamp motor (M23) [2], apply
Molykote EM-30L to the gear [4] of the motor.
12. Remove 2 screws [1] and then remove the motor mounting plate
[4] [3] [1] [2] [3] from the clamp motor (M23) [2].
13. Reinstall the preceding parts following the removal steps in
reverse.
14. After you replace the clamp motor (M23), conduct the following
item.
• Counter reset of the parts counter number 413 (1250/1250P/
1052)
• Counter reset of the special parts counter number 391 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 340 (C1100,
C1085)
25.7.4 Replacing the booklet holding wire/1, booklet holding wire/2 and booklet holding wire/3
(1) Spotted replaced parts and cycle
• Booklet holding wire/1: Every 1,200,000 counts (Special parts counter)
• Booklet holding wire/2: Every 1,200,000 counts (Special parts counter)
• Booklet holding wire/3: Every 1,200,000 counts (Special parts counter)
(2) Procedure
Note
• When you replace the booklet holding wires, be sure not to fold the conveyance guide [1].
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[1]
[3] 1. Open the front console at the maximum. (Refer to G.26.3.11
Opening and closing of the front console)
[1] 2. Remove the E-rings [1], 1 each.
3. Release the pulley [2], 1 each in the arrow-marked direction [3],
and remove the pulley assy [4], 1 each in the arrow-marked
direction [5].
[4] [2]
[5] [2]
[1]
[3]
4. Remove the C-clip [1], 1 each, and remove the wire holding [2], 1
[1] each.
[2]
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Note
• When you install the wire holding [1], be sure to align the
projection [2] of the wire holding with the hole [3] of the
metal plate.
[2]
[1]
7. Release the edge [2] of the booklet holding wire from the wire
[2] retaining plate [1].
[1]
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8. Remove the C-clip [1], 1 each.
[1]
9. Remove the right cover/1. (Refer to G.26.3.3 Right cover/1, /2, /3)
[1] 10. Pull out the shaft [1], 1 each, and release the fixing of the shaft.
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Note
[4] [1] • When you install the shaft [1], be sure to put each wire
into the groove [3] of each pulley [2].
• Be sure not to catch the wire in the gap [4] between
pulleys.
[2][3]
11. Remove the booklet holding wire/1 [2], 1 each, the booklet holding
[1] wire/2 [3], 1 each, and the booklet holding wire/3 [4], 1 each from
the 3 springs [1].
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12. Reinstall the preceding parts following the removal steps in
reverse.
Note
• The lengths of the booklet holding wire/1 [1], the booklet
holding wire/2 [2], and the booklet holding wire/3 [3] are
different. When you install the booklet holding wire/1 [1],
the booklet holding wire/2 [2], and the booklet holding
wire/3 [3], follow the table to distinguish each wire.
Parts name Length Hook Wire
color color
[3] [2] [1] Booklet holding wire/1 [1] Long Silver Silver
Booklet holding wire/2 [2] Mediu Black Silver
m
Booklet holding wire/3 [3] Short Silver Red
13. After you replace the booklet holding wire/1, the booklet holding
wire/2, and the booklet holding wire/3, conduct the following steps.
• Booklet holding wire/1: Counter reset of the special parts
counter number 428 (1250, 1250P, 1052)
• Booklet holding wire/2: Counter reset of the special parts
counter number 429 (1250, 1250P, 1052)
• Booklet holding wire/3: Counter reset of the special parts
counter number 430 (1250, 1250P, 1052)
[3] [2] [1] [2] [3] • Booklet holding wire/1: Counter reset of the special parts
counter number 268 (C1070, C1070P, C71hc, C1060)
• Booklet holding wire/2: Counter reset of the special parts
counter number 269 (C1070, C1070P, C71hc, C1060)
• Booklet holding wire/3: Counter reset of the special parts
counter number 274 (C1070, C1070P, C71hc, C1060)
• Booklet holding wire/1: Counter reset of the special parts
counter number 357 (C1100, C1085)
• Booklet holding wire/2: Counter reset of the special parts
counter number 358 (C1100, C1085)
• Booklet holding wire/3: Counter reset of the special parts
counter number 359 (C1100, C1085)
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(2) Procedure
1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
[6] [7] paper exit unit)
2. Remove 2 screws [1].
3. Lift up the bottom sections [2] of both edges of the clamp unit or
push down the [3] of the square fold unit. This operation adjusts
the height of the square fold unit [4]. Move the square fold unit to
the position where the 2 screw holes of the pulley shaft [6] can be
seen from the 2 holes [5].
4. Install the 2 screws [1] to the 2 screw holes on the pulley shaft [6].
CAUTION
• The strong spring [7] has been installed in the pulley shaft
[6].
Be sure to tighten the screw [1]. If the fixing of the pulley
shaft [6] is released during the replacement, the spring [7]
possibly damages the parts or injury is possibly caused.
[1] [2]
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7. Attach the rotation lever [1] to the pulley shaft [2].
[1] [2]
8. Rotate the rotation lever [1] 180 degrees or more to the arrow-
[1] [2][3] [3]
marked direction. Then, fix the rotation lever with the screw [2]
which you removed in step 6. Screw hole of the screw [2] is either
of the 2 screw holes [3].
10. Rotate the rotation lever [1] 180 degrees or more to the arrow-
[1] [3] [2][3]
marked direction. Then, fix the rotation lever with the screw [2]
which you removed in step 6. Screw hole of the screw [2] is either
of the 2 screw holes [3].
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11. Release 1 each of the clamp hanging wires [1] from 1 each of the
[1] hooks [2].
Note
• When you install 1 each of the clamp hanging wires [1] to
[2] 1 each of the hooks [2], be sure to use the precision
screwdriver and hook the clamp hanging wires.
[2] [1] 12. Remove the C-clip [1], 1 each, and remove the wire holding [2], 1
each.
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13. Remove the screw [1], 1 each, and release the fixing of the clamp
[1] [2] hanging wire [2].
14. Loosen the screws [3], 2 each, and release the fixing of the pulley
[5] retaining plate [4]. Then pull out the clamp hanging wire [2] from
the hole [5].
[3]
[4]
[2] [1]
[3]
[4]
[5]
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[3] [2] [1] 17. Slide the spacer [1], 1 each, and the pulley [2], 1 each in the
arrow-marked direction, and remove the clamp hanging wire [3], 1
each.
18. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you install the clamp hanging wire, check that the
clamp hanging wire is caught in the groove of each pulley.
19. After you replace the clamp hanging wire, conduct the following
item.
• Counter reset of the special parts counter number 417 (1250,
1250P, 1052)
• Counter reset of the special parts counter number 259 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 345 (C1100,
C1085)
[1] [2]
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WARNING
• If you loosen 2 hexagon socket screws [2] too much, the
trimmer blade [3] possibly falls during the operation. Keep
the loosening amount of 2 hexagon socket screws [2] to a
minimum requirement for removing the trimmer blade [3].
[2] [1] 10. Hold the hexagon socket screw [1] and the hexagon socket screw
[2]. After you pull out the hexagon socket screw [1] a little, slide the
trimmer blade [3] as you pull out from the hole [4] to the direction
of the arrow and remove the trimmer blade.
[3]
[4]
11. Put the trimmer blade [1] at a safe place with no fear of falling
down.
WARNING
• Pay extra caution when you handle the trimmer blade [1].
Never touch the edge [2] of the blade. You possibly get
injured.
[1] [2]
12. Insert the hex wrench [2] onto the mounting slit [1] of the trimmer
blade, and then slide the hex wrench from left to right (viewed from
the operator) and clean the trimmer scraps.
Note
• Conduct the cleaning with the #2.5 hex wrench which is
one-step thinner than the hex wrench #3 used for the
installation screws of the trimmer blade. Using #3 causes
the deformation of the mounting slit.
• To change the direction of the hex wrench, remove the
wrench once and reinsert it again.
• The bottom of the slit of the right side [3] (viewed from the
operator) is curved. Be sure to scrape the trimmer scraps.
[3]
13. Clean the mounting slit [1] of the trimmer blade with the blower
brush.
[2] [1]
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2. Remove the blade cover [4] of the new trimmer blade and put that
cover on the old trimmer blade.
[2][4] 3. Hold 2 screws [2] of the new trimmer blade [1] and insert the left
edge of the trimmer blade into the hole [3]. Then insert 2 screws
[2] to the screw grooves [4].
[1]
[3]
4. Tighten the new screw [1] temporarily. Then press the hexagon
socket screw [1] and 2 hexagon socket screws [2] to the rear side
[3] until the trimmer blade [4] contacts the rear side. Then press it
to the left side [5] (viewed from the operator).
5. Tighten the hexagon socket screw [1] and 2 hexagon socket
screws [2] with the hex wrench.
WARNING
• When you tighten the screw [1] and 2 screws [2], tighten
them temporarily first. Then, fully tighten them with high
torque.
When the torque is weak, the fixing of the trimmer blade is
possibly released.
[1] [5] [3] [2] [4] Note
• Be sure to check and clear the foreign object that
obstacles the operation of the trimmer blade.
7. After you replace the trimmer blade, conduct the following item.
• Counter reset of the parts counter number 404 (1250/1250P/
1052)
• Counter reset of the special parts counter number 382 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 331 (C1100,
C1085)
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(2) Procedure
1. Conduct the home position search of the trimmer press motor
[2] [1] (M32) with the output check 71-82 of the I/O Check Mode. Then,
move the trimmer press board to the home position.
2. Move the trimmer blade to the home position with the output check
71-79 of the I/O Check Mode.
3. Move up the trimmer booklet holding to the home position with the
output check 71-73 of the I/O check mode.
4. Perform the movement to the replacement position of the trimmer
press motor (M32) on the output check 71-84 of the I/O check
mode. Move the trimmer press board to the replacement position.
5. Turn OFF the sub power switch (SW2) and the main power switch
(SW1) of the main body and unplug the power plug from the power
outlet.
6. Release the lock mechanism of the trimmer section and open the
front console. (Refer to G.26.3.11 Opening and closing of the front
console)
7. Turn the trimmer unit back. (Refer to F.25.8.3 Replacing the
trimming unit)
8. Remove the trimmer paddle assy. (Refer to F.25.8.3 Replacing the
trimming unit)
9. Remove the screws [1] 1 each, and then remove the fixing plates
[2] 1 each.
[2] [1]
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10. Release 2 feed racks [2] to the direction of the arrow while you pull
[2] [3] [4] the trimmer board [1]. Then, remove the trimmer board [1].
Note
• When you pull out the trimmer board [1], be sure not to
damage the trimmer board replacement sensor (PS53) [4]
by the actuator [3] of the trimmer board.
[1] [2]
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Note
[1] [2] • When you install the trimmer board [1], insert it vertically
and straight so that the trimmer board [1] comes inside of
2 hold plates [2].
[1] [2]
11. Clean the actuator [1] and the part [2] of the trimmer blade
[1] retaining plate where the trimmer blade retaining plate touches the
actuator.
Note
• When the trimmer scraps remain or the cleaning is not
conducted properly, the trimmer completion timing
changes and a trimming fault occurs.
13. After you replace the trimmer board, conduct the following item.
• Reset the trimmer counter with the output check code "71-78"
of the I/O check mode.
Note
• When the counter is not reset, the trimmer board
moving timing after the trimmer board is replaced
becomes faster than specified timing. (In the first
operation only)
(2) Procedure
CAUTION
• Be sure to perform this operation with 2 people because the trimmer unit is heavy.
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1. Open the front console and release the wire. (Refer to G.26.3.11
[2] [1] Opening and closing of the front console)
2. Pull out the trim scrap box [1].
3. Remove the inner box [2].
4. Remove 2 screws [1] and remove the retaining plate assy [2].
[1] [2]
[2] [1] 6. Remove 5 screws [1], and remove the trimmer unit cover [2].
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[3] 7. Remove 4 screws [1], and remove the fixing plate/Fr [2].
8. Remove 3 screws [3], and remove the fixing plate/Rr [4].
[4]
[1] [1]
[2]
[1] [2] 9. Remove 4 screws [1], and remove the locking material [2].
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[2] 10. Turn the guide plate assy [1] in the arrow-marked direction and
remove 2 screws [2].
[1]
[2]
[1] [2] 11. Remove 2 screws [1], and remove the guide plate assy [2].
[1] [2] 12. Hold 2 handles [1], and rotate the trimmer unit [2] in the arrow-
marked direction.
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13. Hold the handle [1], and rotate the trimmer unit [2] in the arrow-
marked direction [3].
14. Hold the handle [4], and rotate the trimmer unit [2] in the arrow-
[4] marked direction [5].
15. Hold 2 handles [6], and turn the trimmer unit [2] in the arrow-
marked direction [7].
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[4] 16. Remove screws [1] 1 each, and remove the washers [2] 1 each.
Note
• When you remove screws [1] 1 each, be careful not to lose
washers [2] 1 each.
[1] 17. Remove screws [3] 1 each, and remove the stopper assy [4] 1
[2] each.
[3]
[3]
[1]
[1] [2] 20. Remove 2 screws [1], and remove the slide board [2].
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21. Disconnect 5 connectors [1], and release the wiring harness.
22. Hold 2 handles [2], and raise the trimmer unit [3].
[1]
[3] [1]
[2]
23. Hold the handle [1] and the lower position of the front side of the
trimmer unit [2], and hold the handle [3] and the lower position of
the rear side of the unit [4]. Then, remove the trimmer unit [5].
[3] 24. Reinstall the preceding parts following the removal steps in
reverse.
25. After you replace the trimmer unit, conduct the following item.
• Counter reset of the parts counter number 408 (1250/1250P/
1052)
• Counter reset of the special parts counter number 386 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 335 (C1100,
C1085)
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(2) Procedure
1. Turn the trimmer unit back. (Refer to F.25.8.3 Replacing the
trimming unit)
2. Disconnect the connector [1], and release the wiring harness.
3. Loosen 3 screws [2], and remove the trimmer blade motor assy [3].
Note
• When you reinstall the trimmer blade motor assy [3], be
sure to reinstall it so that the wiring harness [4] comes in
the position in the picture.
a0h2t3c026ca
[3] [2] 4. Remove 4 screws [1], and remove the trimmer blade motor (M31)
[2].
Note
• When you reinstall the trimmer blade motor (M31) [2], be
sure to reinstall it so that the label [3] comes in the
position in the picture.
(2) Procedure
1. Turn the trimmer unit back. (Refer to F.25.8.3 Replacing the
trimming unit)
2. Disconnect the connector [1], and release the wiring harness.
[1]
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3. Rotate the trimmer unit [1].
[1]
4. Loosen 4 screws [1].
[1] [4] [6] [5] [3] [1] Note
• When you install the trimmer press motor (M32) [2],
tighten 4 screws [1] after you let the tension of the spring
[3] over the mounting plate [4].
5. Remove 4 screws [5] with keeping the trimmer press motor (M32)
[2], and then remove it from the belt [6].
Note
• When you install the trimmer press motor (M32) [2], be
sure to insert the trimmer press motor (M32) [2] into the
round hole [7].
6. Loosen the screw [1] and then remove the gear [2] from the
[1] [2] trimmer press motor (M32) [3].
7. Reinstall the preceding parts following the removal steps in
reverse.
8. After you replace the trimmer press motor (M32), conduct the
following item.
• Counter reset of the parts counter number 406 (1250/1250P/
1052)
• Counter reset of the special parts counter number 384 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 333 (C1100,
C1085)
[3] a0h2t3c023ca
(2) Procedure
[3] [2] [1] 1. Rotate the trimmer unit. (Refer to F.25.8.3 Replacing the trimming
unit)
2. Lubricate Molykote EM-30L to the gear [2] from the hole [1].
3. Lubricate Molykote EM-30L to 2 places of the gear [3].
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4. Turn the trimmer unit back. (Refer to F.25.8.3 Replacing the
trimming unit)
5. Lubricate Molykote EM-30L to 2 places of the press drive screw
[1].
6. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[1]
(2) Procedure
[2] [4] [5] [2] [3] [1] 1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
2. Disconnect the connector [1], and release the wiring harness.
3. Remove 2 screws [2], and remove the gripper motor assy [3].
Note
• When you reinstall the gripper motor assy [3], be sure to
check the belt [4] is engaged to the gear [5] of the motor.
[2] [1] 4. Remove 2 screws [1] and then remove the motor mounting plate
[2].
5. Remove 2 hexagon socket screws [3], and remove the gear [5]
from the gripper motor (M26) [4].
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6. Reinstall the preceding parts following the removal steps in
[3] reverse.
Note
• When you install the gear [2] to the gripper motor (M26)
[1], install it so that the distance between the leading edge
of the shaft [3] of the gripper motor and the gear is within
the standard value.
Standard value: a = 3.9 ± 0.5 mm
7. After you replace the gripper motor (M26), conduct the following
item.
• Counter reset of the parts counter number 415 (1250/1250P/
a 1052)
[2] [1]
• Counter reset of the special parts counter number 393 (C1070,
C1070P, C71hc, C1060)
• Counter reset of the special parts counter number 342 (C1100,
C1085)
25.9.2 Lubrication to the gripper paper exit gear/Fr, the gripper paper exit gear/Rr
(1) Periodic lubrication parts and cycle
• Gripper paper exit gear/Fr: Every 600,000 counts (special parts counter)*
• Gripper paper exit gear/Rr: Every 600,000 counts (special parts counter)*
* Lubricate the gripper paper exit gear/Fr and the gripper paper exit gear/Rr at the same time when you replace the fore edge finger motor
(M52).
(2) Procedure
1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
[1] paper exit unit)
2. Lubricate Molykote EM-30L to the gripper paper exit gear/Fr [1]
and the gripper paper exit gear/Rr [2].
3. Reinstall the preceding parts following the removal steps in
reverse.
[2]
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(2) Procedure
1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
[1] 2. Lubricate Molykote EM-30L to the 2 positions of the gripper lock
plate [1].
3. Reinstall the preceding parts following the removal steps in
reverse.
[1]
25.9.4 Lubrication to the shutter slide shaft and the shutter slide plate
(1) Periodic lubrication parts/cycle
• Shutter slide shaft: Every 600,000 counts (Special parts counter)*
Shutter slide plate: Every 600,000 counts (Special parts counter)*
* Lubricate the shutter slide shaft and the shutter slide plate at the same time when you replace the fore edge finger motor (M52).
(2) Procedure
1. Remove the gripper paper exit unit and put it upside down. (Refer
to G.26.3.13 Gripper paper exit unit)
[2] Note
• When you put the gripper paper exit unit upside down, put
it on A3 or 11 x 17 paper.
If you directly put the gripper paper exit unit on a floor or
a desk, the external section of the gripper paper exit unit
is possibly damaged.
[3]
2. Move down the shutter [1]. Apply MH Surf to 2 places to each of
the shutter slide shaft [2] and inside of the shutter slide plate [3].
3. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[3]
[2]
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(2) Procedure
1. Remove the creaser unit. (Refer to G.27.3.2 Creaser unit)
2. Remove 3 screws [1] and then remove the conveyance guide [2].
[1] [2]
3. Clean the crease blade [1] with Isopropyl alcohol and a cleaning
pad.
4. Reinstall the preceding parts following the removal steps in
reverse.
[1]
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(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Clean the registration roller [1] with Isopropyl alcohol and a
cleaning pad.
3. Use the blower brush and clean the registration sensor (PS98) [2].
4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Open the open close gate/Up [1].
[1]
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3. Clean the registration driven roller [1] with Isopropyl alcohol and a
cleaning pad.
4. Reinstall the preceding parts following the removal steps in
reverse.
[1]
(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Displace the slit cutter assy [1] horizontally and clean the slit cutter
shaft [2] with a cleaning pad.
Note
[3] • When you clean the slit cutter shaft [2], clean the slit
cutter shaft groove [3] as well.
• When you clean the slit cutter shaft, do not use alcohol. If
you use alcohol, the oil that is applied on the slit cutter
shaft is removed.
3. Apply the Molykote EM-30L on the slit cutter shaft groove [3].
[2] 4. Reinstall the preceding parts following the removal steps in
reverse.
[1]
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(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Apply Molykote on the join section [2] of 2 slit cutter drive gears [1].
3. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[2]
Note
[1] • When you install the sensor bracket [1], adjust the gap
between the bottom [2] of the sensor bracket and the
bottom [3] of the conveyance guide/Up within ± 0.5 mm.
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3. Disconnect the connector [1].
4. Remove 5 screws [2], and remove the slitter motor assy [3].
6. Remove the C-ring [1], and remove the gear [2], the pin [3], and
the adjuster ring [4].
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10. Move the slit cutter assy/Fr [1] and the slit cutter assy/Rr [2] to the
[3][4]
direction of the arrow.
11. Remove 4 screws [3] and 4 spacers [4]. Then, remove the slit
cutter unit [5] in the arrow-marked direction.
[2] [1] 12. Remove the slit cutter assy/Fr [1] in the arrow-marked direction.
13. Remove the slit cutter assy/Rr [2] in the arrow-marked direction.
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Note
• When you install the slit cutter assy/Fr [1] and the slit
cutter assy/Rr [2], reinstall the [5] sections of the slit
cutter shaft/Up [3] and the slit cutter shaft/Lw [4] at the
front side and the [6] sections and the rear side.
[3] [5]
[6]
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(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Remove 2 screws [1], and remove the sensor cover [2].
[2] [1]
3. Disconnect the connector [1], and release the wiring harness [2]
[1] [4] [2] [3] from the clamp of the stay assy [3].
4. Release the wiring harness [2] from the hole [4].
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5. Disconnect 2 connectors [1], and remove 4 screws [2]. Then,
[2] [2] release the fixing of the 2 rotary cutter assy [3].
6. Remove 3 screws [1], and then remove the stay assy [2].
7. Remove 2 rotary cutter assy [3].
Note
• When you hold the rotary cutter assy [3], be careful not to
touch the cutter blade [4]. You possibly get injured.
[4] [3]
27.4.2 Cleaning the slit scraps roller/Lt and slit scraps roller/Rt
(1) Periodically cleaned parts and cycle
• Slit scraps roller/Lt, slit scraps roller/Rt
: Every 1,000,000 counts (total counter)*1*2
: Every 700,000 counts (total counter)*3
*1 1250/1250P/1052
*2 C1070, C1070P, C71hc, C1060
*3 C1100, C1085
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(2) Procedure
1. Remove the slitter unit. (Refer to G.28.3.2 Slitter unit)
2. Remove rotary cutter assy. (Refer to F.27.4.1 Replacing the rotary
cutter assy)
3. Clean the slit scraps roller/Lt [1] and the slit scraps roller/Rt [2] with
Isopropyl alcohol and a cleaning pad.
4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
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(2) Procedure
1. Move the SQF clamp plate to the home position with the output
[2] check 71-94 of the I/O Check Mode.
2. Move the up down position of the lifter plate to the home position
with the output check 71-68 of the I/O check mode.
3. Move the front back position of the lifter plate to the home position
[1] with the output check 71-66 of the I/O check mode.
4. Perform the pressure of the SQF clamp plate on output check
71-95 in the IO check mode.
5. Turn OFF the sub power switch (SW2) and the main power switch
(SW1) of the main body and unplug the power plug from the power
outlet.
6. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
7. Apply MH surf on the SQF roller scan line [1] and the SQF roller
scan line [2] of the SQF clamp plate.
Note
• When you apply the MH surf, be careful not to let the MH
surf adhere to the booklet press side of the SQF clamp
pressure plate.
• After the lubrication, put back the SQF roller assy [3] to
[2] [3] [1] the home position, rear side of the machine.
When the SQF roller assy is not in the original position, it
contacts with the gripper paper exit unit and the machine
is possibly damaged.
[1] 8. Install the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
9. Connect the power plug to the power outlet and activate the main
power switch (SW1) and the power switch (SW2) of the main body.
10. After the initial operation, open the booklet tray section door.
(Refer to G.26.3.14 Open and close of the booklet tray section
door)
11. Check 2 booklet press sections [1] on the clamp plate, and wipe off
any MH surf.
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(2) Procedure
[3] [2] [1] 1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
2. Disconnect the connector [1], and release the wiring harness.
3. Remove 2 screws [2] and then remove the SQF clamp motor/Rr
assy [3].
[3] [1] [2] 4. Remove 2 screws [1], and remove the SQF clamp motor/Rr
(M202) [2].
Note
• When you install the SQF clamp motor/Rr (M202) [2], apply
Molykote EM-30L to the gear of the motor [3].
(2) Procedure
[1] [2] [3] 1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
2. Disconnect the connector [1], and release the wiring harness.
3. Remove 2 screws [2] and then remove the SQF clamp motor/Fr
assy [3].
[3] [1] [2] 4. Remove 2 screws [1], and remove the SQF clamp motor/Fr (M203)
[2].
Note
• When you install the SQF clamp motor/Fr (M203) [2], apply
the Molykote EM-30L to the gear [3] of the motor.
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(2) Procedure
[1] [2] 1. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
2. Remove the right cover/1. (Refer to G.26.3.3 Right cover/1, /2, /3)
3. Push down the square-fold unit [1].
4. Disconnect the connector [2], and release the wiring harness.
5. Remove 2 screws [3], and remove the SQF roller motor (M201) [4].
Note
• When you reinstall the SQF roller motor (M201) [4], be
sure to check the belt [6] is engaged to the gear [5] of the
motor.
[5]
(2) Procedure
[1] 1. Move the SQF clamp plate to the home position with the output
check 71-94 of the I/O Check Mode.
2. Move the up down position of the lifter plate to the home position
with the output check 71-68 of the I/O check mode.
3. Move the front back position of the lifter plate to the home position
with the output check 71-66 of the I/O check mode.
4. Perform the pressure of the SQF clamp plate on output check
71-95 in the IO check mode.
5. Turn OFF the sub power switch (SW2) and the main power switch
(SW1) of the main body and unplug the power plug from the power
outlet.
6. Remove the gripper paper exit unit. (Refer to G.26.3.13 Gripper
paper exit unit)
7. Move the SQF roller assy [1] to the arrow-marked direction.
[2] [3] 8. Remove the screw [2], and remove the SQF roller cleaning assy/Fr
[3].
9. Remove the screw [4], and remove the SQF roller cleaning assy/
Rr [5].
10. Reinstall the preceding parts following the removal steps in
reverse.
Note
• After you replace the SQF roller cleaning assy/Fr and the
SQF roller cleaning assy/Rr, be sure to move the SQF
roller assy to the original position (rear side).
When the SQF roller assy is not in the original position, it
contacts with the gripper paper exit unit and the machine
[5] [4] is possibly damaged.
11. After you replace the SQF roller cleaning assy/Fr and the SQF
roller cleaning assy/Rr, conduct the following item.
• SQF roller cleaning assy/Fr and SQF roller cleaning assy/Rr:
Counter reset of the special parts counter number 421 (1250,
1250P, 1052)
• SQF roller cleaning assy/Fr: Counter reset of the special parts
counter number 400 (C1070, C1070P, C71hc, C1060)
• SQF roller cleaning assy/Rr: Counter reset of the special parts
counter number 396 (C1070, C1070P, C71hc, C1060)
• SQF roller cleaning assy/Fr: Counter reset of the special parts
counter number 349 (C1100, C1085)
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• SQF roller cleaning assy/Rr: Counter reset of the special parts
counter number 350 (C1100, C1085)
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(2) Procedure
1. Remove the PB from the main body.
[7]
2. Remove the PB left unit. (Refer to G.30.2.23 PB left unit)
3. Remove the upper cover/FrRt. (Refer to G.30.2.13 Upper cover/
[4]
FrRt)
4. Remove the upper cover/RrRt. (Refer to G.30.2.15 Upper cover/
RrRt)
5. Remove the rear cover/Rt. (Refer to G.30.2.5 Rear cover/Rt)
6. Remove 2 screws [1] and remove the metal frame [2].
7. Remove 6 screws [3] and disconnect the connectors [4] and [5].
[6] [10] [11]
8. Disconnect the connector [6].
9. Remove the screws of 3 knobs [7] and remove the knobs.
[9]
10. Remove 2 screws [9] and remove the metal frame [10].
11. Remove 6 screws [8] and remove the conveyance unit [11].
Note
• Put the conveyance unit on a table so that the paper
entrance guide does not contact the floor.
[8]
[3]
[1]
[2]
[1] [2] 12. Loosen the screws [1], 2 each, on the upper cover/Rt, and remove
the upper cover/Rt.
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13. Release the wiring harness [1], the wiring harness [2], and the
wiring harness [3] from the clamps.
[3]
[1] [2]
[1]
[2]
[3]
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18. Remove 2 screws [1] and remove the entrance gate solenoid
(SD1) [2].
[2] [1]
[2]
[1] a0v9t3c015ca
21. Remove 2 screws [1] and remove the sub tray exit solenoid assy
[1] [2] (SD4) [2].
22. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
23. After the replacement, be sure to reset the parts counter of the sub
tray exit solenoid (SD4).
• Number 295 (1250, 1250P, 1052)
• Number 235 (1200, 1200P, 1051)
• Number 295 (C8000, C7000, C7000P, C70hc, C6000)
• Number 324 (C1070, C1070P, C71hc, C1060)
• Number 295 (C1100, C1085)
a0v9t3c016ca
[1]
24. Standard 1 value when you reinstall the sub tray exit solenoid
(SD4)
• When you reinstall the sub tray exit solenoid, adjust the
[2] position so that the distance "a" obtains a standard value with
the plunger [2] being pulled.
Standard value: a = 3.7 ± 0.5 mm
a a0v9t3c017ca
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25. Standard 2 value when you reinstall the sub tray exit solenoid assy
(SD4)
• While you pull the plunger of the sub tray exit solenoid, adjust
the position so that the distance "a" (the distance between the
paper exit roller and the paper exit driven roller) obtains a
standard value.
Standard value: a = 0 ± 1.5 mm
a a0v9t3c018ca
a0v9t3c019ca
(2) Procedure
[6] [7] [5] [4] [5] 1. Open the upper door [1] to open the SC door [2]. Then close the
upper door [1].
Note
• To keep the SC door open, insert a screwdriver into the
hole [3]. Be sure to remove the screwdriver when you
close the sub clamp door, or the cover gets damaged.
2. Remove the 2 C-clips [4], and slide the 2 bearings [5] into the
inside.
Note
[3] [8] [2] [1] • Before you remove the C-clips, be sure to spread a sheet
of paper and so on under the switchback roller assy to
prevent the C-clips from dropping into inside of the
machine.
3. Release the pulley [7] from the belt [6] gently, and remove the
switchback roller assy [8].
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[2] [1] 4. Check point when you reinstall the switchback roller assy
Note
• After you reinstall the switchback roller assy, use a mirror
to check that the belt [1] is properly looped over the pulley
[2] without any slackness. If the belt has come off the
pulley, remove the SC cover/Up to correct that. (Refer to
G.30.2.12 SC cover/Up)
a075f2c002ca
[9] [4] [3] 5. Remove the E-ring [1], and remove the roller [2] and the pin [3].
6. Remove the bearing [4].
[8] Note
• Be sure to install the bearing [4] so that its collar faces
toward the switchback roller.
[6]
7. Remove the E-ring [5], slide the switchback roller [8] in the
direction of the arrow [6] (toward the pulley) and remove the pin
[7]. Then remove the switchback roller [8] in the direction of the
[5]
arrow [9].
8. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
9. After you replace the part, be sure to reset the parts counter.
• Number 299 (1250, 1250P, 1052)
• Number 239 (1200, 1200P, and 1051)
• Number 299 (C8000, C7000, C7000P, C70hc, and C6000)
• Number 328 (C1070, C1070P, C71hc, C1060)
• Number 299 (C1100, C1085)
29.2.3 Replacing the SC switchback release motor (M13) and the one-way clutches/A and /B
(1) Periodically replaced parts, spotted replaced parts, cycle
• SC switchback release motor (M13)
: Every 6,000,000 counts (Total counter) *1 (Actual replacement cycle: Every 3,000,000 counts (Special parts counter) *2)
: Spot replacement (Actual replacement cycle: every 750,000 counts (Special parts counter)*2)
• One-way clutch/B
: Spot replacement (Actual replacement cycle: every 6,000,000 counts (Special parts counter)*2)
• One-way clutch/A
: Every 12,000,000 counts (Total counter) *1 (Actual replacement cycle: Every 6,000,000 counts (Special parts counter) *2)
*1 Periodical replacement only for 1200/1200P/1051. C8000 is not supported.
*2 Actual replacement cycle of 1250, 1250P, 1052, 1200, 1200P, 1051, C8000, C1070, C1070P, C71hc, C1060, C1100, and C1085
(2) Procedure
[2] [3] [1] 1. Remove the SC cover/Up. (Refer to G.30.2.12 SC cover/Up)
2. Open the upper door [1] to open the SC door [2] and place the
paper [3].
3. Close the SC door [2].
Note
• Before you remove the C-clips, be sure to spread a sheet
of paper under the switchback roller assy to prevent the
C-clips from dropping into the machine inside.
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4. Remove the screw [1] and remove the switchback cam [2].
Note
• The switchback cam [2] is tensioned by the spring [4] via
the switchback arm [3]. When you remove the screw [1],
[2]
the spring [4] pulls the switchback arm [3] and the
switchback cam [2] moves. At this time, be careful not to
[3]
drop the screw [1].
[4]
[1]
a0v9t3c021ca
a0v9t3c022ca
[2] a0v9t3c023ca
[1] 8. Disconnect 3 connectors [1] and remove the wiring harness from 2
wiring harness clamps [2].
[2] a0v9t3c024ca
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[2] a0v9t3c025ca
[1] 10. Remove 2 screws [1] and remove the SC switchback release
motor [2].
[2] a0v9t3c026ca
11. Remove the E-ring [1] and remove the one-way clutch/B [2].
[2]
[1] a0v9t3c027ca
[1] 12. Check point when you reinstall the one-way clutch/B
Note
• When you reinstall the one-way clutch/B [1], be sure to
install it in the direction that is shown in the picture.
a0v9t3c028ca
[4] [3] [1] [2] 13. Remove the screw [1] and remove the pressure cam [2].
14. Remove the E-ring [3] and remove the one-way clutch/A [4].
15. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
16. After you replace the part, be sure to reset the parts counter.
• Special parts count of SC switchback release motor (M13)
number 296 (1250, 1250P, and 1052)
• Special parts count of SC switchback release motor (M13)
number 236 (1200, 1200P, and 1051)
• Special parts count of SC switchback release motor (M13)
number 296 (C8000)
• Special parts count of SC switchback release motor (M13)
number 325 (C1070, C1070P, C71hc, and C1060)
a0v9t3c029ca
• Special parts count of SC switchback release motor (M13)
number 296 (C1100, C1085)
• Special parts count of one-way clutch/A number 339 (C1070,
C1070P, C71hc, and C1060)
• Special parts count of one-way clutch/A number 310 (C1100,
C1085)
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• Special parts count of one-way clutch/B number 340 (C1070,
C1070P, C71hc, and C1060)
• Special parts count of one-way clutch/B number 311 (C1100,
C1085)
17. Check point when you reinstall the pressure cam
[2] [1]
Note
• When you reinstall the pressure cam [1], be sure to install
it following the positional relation with the actuator [2] as
you can see in the picture.
a0v9t3c030ca
[1] 18. Check point when you reinstall the one-way clutch/A
Note
• When you reinstall the one-way clutch/A [1], be sure to
install it in the direction that is shown in the picture.
a0v9t3c033ca
a0v9t3c004ca
(2) Procedure
[1]
1. Remove the SC unit. (Refer to G.30.2.21 SC unit)
Note
• When you put down the SC unit, be sure not to pin the
wiring harness under it.
• Put the SC unit on a table so that the bottom surface of
the sub scan alignment unit [1] does not contact the floor.
2. Pull out the sub scan alignment unit [1] in the arrow-marked
direction.
a0v9t3c005ca
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3. Disconnect the connector [1].
[1] 4. Remove 2 screws [2] and remove the SC pressure arm solenoid
(SD13) [3].
[3] 5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
6. After you replace the part, be sure to reset the parts counter.
• Number 298 (1250, 1250P, 1052)
• Number 238 (1200, 1200P, and 1051)
• Number 298 (C8000)
• Number 327 (C1070, C1070P, C71hc, C1060)
• Number 298 (C1100, C1085)
[2] a0v9t3c006ca
[1] 7. Standard value when you reinstall the SC pressure arm solenoid
(SD13)
Note
• When you reinstall the SC pressure arm solenoid, adjust
the position so that the distance "a" obtains a standard
value with the plunger [1] being pulled, and then fix with
the screw [2].
Standard value: a = 16.4 ± 1 mm
[2]
a a0v9t3c007ca
(2) Procedure
1. Remove the SC unit. (Refer to G.30.2.21 SC unit)
[1]
Note
• When you put down the SC unit, be sure not to pin the
wiring harness under it.
• Put the SC unit on a table so that the bottom surface of
the sub scan alignment unit [1] does not contact the floor.
[3] [2]
a0v9t3c008ca
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3. Put the SC unit with the FD alignment solenoid assy [4] that is
[2] [3] [4]
faced up.
Note
• Put the SC unit on a table so that the SC switchback
release motor assy [3] does not contact the floor.
[1] a0v9t3c009ca
[1] 6. Remove the E-ring [1] and remove the sub scan alignment arm [2].
7. Disconnect the connector [3] and remove the screw [4], and then
[5] remove the FD alignment solenoid assy [5].
Note
• When you remove the FD alignment solenoid assy, be
careful not to drop the pin.
[1] [2] 8. Remove 2 screws [1] to remove the mounting plate [2], and then
remove the FD alignment solenoid (SD11) [3].
Note
• When you reinstall the FD alignment solenoid, adjust the
position so that the distance "a" obtains a standard value
with the plunger [4] being pulled.
Standard value: a = 17.5 ± 0.5 mm
a0v9t3c012ca
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(2) Procedure
1. Remove the PB left unit. (Refer to G.30.2.23 PB left unit)
2. Remove the upper cover/Md. (Refer to G.30.2.17 Upper cover/Md)
3. Pull out the clamp unit [1].
4. Apply plas guard Number 2 to the 4 sub scan alignment plate
shafts [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
[2]
[1]
a15xt3c001ca
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(2) Procedure
1. Pull out the clamp unit [1].
2. Apply the plas guard No. 2 positions on the clamp pressing board
shaft [2].
[2]
[1]
[2]
a075f2c122ca
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(2) Procedure
[1] 1. Remove the glue tank unit. (Refer to G.30.2.20 Glue tank unit)
2. Remove 6 screws [1] and remove the tank cover/Lt [2].
[2] [3] [1] 3. Loosen the screw [1] and remove the gear cover [3] from the notch
[2].
Note
• When you reinstall, be sure to put the gear cover edge [3]
into the notch [2].
a15xt3c007ca
[2]
a15xt3c008ca
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[1] [5] [4] [2] 5. Remove 2 E-ring [1].
6. Hold the shaft [2] and pull up the glue tank Assy, and remove the
glue apply roller drive gear/1 [3] and glue apply roller drive gear/2
[4] and the bearings [5], 2 for each.
7. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
8. After you replace the part, be sure to reset the parts counter.
• Number 341 (C1070, C1070P, C71hc, C1060)
• Number 312 (1250, 1250P, 1052)
• Number 312 (C1100, C1085)
(2) Procedure
[1] [2] 1. Open the front door and move the glue tank unit [1] to the front.
Note
• When you move the glue tank unit, hold the metal plate [2]
on the right side of the glue tank unit.
2. Loosen the screw [1] and remove the gear cover [4].
Note
• When you reinstall, be sure to put the gear cover edge [4]
under the notch [5] on the glue tank.
[5]
[4] [3]
a15xt3c010ca
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3. Apply multemp FF-RM to the glue apply roller drive gear/1 [1] and
[2] [1]
the glue apply roller drive gear/2 [2].
4. Reinstall the preceding parts following the removal steps in
reverse.
a15xt3c011ca
(2) Procedure
[1] [3] 1. Remove the rear cover/Rt. (Refer to G.30.2.5 Rear cover/Rt)
2. Disconnect the connector [1].
3. Remove 2 screws [2] and remove the pellet supply cooling fan
(FM4) [3].
4. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• When you reinstall the pellet supply cooling fan (FM4) [3],
be sure to reinstall it to the same direction as you can see
in the picture.
• Be sure not to nip the wiring harness.
5. After you replace the part, be sure to reset the parts counter.
• Number 309 (1250, 1250P, 1052)
[2] 8050ma3141
• Number 338 (C1070, C1070P, C71hc, C1060)
• Number 309 (C1100, C1085)
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(2) Procedure
[1] 1. Remove the glue tank unit. (Refer to G.30.2.20 Glue tank unit)
2. Remove 2 screws [1] and then remove the wiring mounting cover
[2].
[2] a15xt3c012ca
3. Remove 2 screws [1], and then remove the glue thread cut plate
[1]
[2].
4. Remove 6 screws [3] and remove the tank cover/Lt [4].
5. Remove 4 screws [5] and remove the tank cover/Rt [6].
Note
• When you reinstall it, reinstall it so that the curved part
comes top.
[4] [6]
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6. Disconnect 4 connectors [2] of the translucent wiring harnesses of
[1] [3] [2]
the temperature sensor.
Note
• When you reconnect the connector, check the color of the
connector and the number label [3] on the wiring harness,
and connect each connector to the corresponding wiring
harness.
Numbe Color
r
1 White
2 Blue
3 Yellow
4 Black
8. Remove the square saddle [8] from the metal frame [7] and put the
connector [4] to the inside of the glue tank unit.
[1] [2] 9. Remove the wiring harness [1] from the 4 wire saddles [2].
[2] a15xt3c015ca
[1] [2] 10. Remove 4 screws [2] and remove the glue tank assy [1].
Note
• When you reinstall the slope, be sure to align 4
positioning projections [3].
[3] [3]
a15xt3c016ca
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[3] [1] [2] [3] 11. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• When you reinstall it, be sure to reinstall it with 2 springs
[1] put on the pin [3] on the bottom of the glue tank assy
and on the projection [4] of the glue tank unit.
• After you replace the parts, be sure to conduct the glue
apply roller gap adjustment. (Refer to I.32.4 Glue apply
roller gap adjustment)
12. After you replace the part, be sure to reset the parts counter.
• Number 306 (1250, 1250P, 1052)
• Number 249 (1200, 1200P, and 1051)
• Number 308 (C8000, C7000, C7000P, C70hc, and C6000)
[4] a15xt3c017ca
• Number 337 (C1070, C1070P, C71hc, C1060)
• Number 308 (C1100, C1085)
[1]
[3]
a15xt3c002ca
[2] [3] 3. Turn the pick-up roller [1] in the direction of the arrow
(counterclockwise as seen from the front side) to make the
coupling [2] upright.
Note
• Be sure not to rotate the pick-up roller [1] against the
direction of the arrow (clockwise) forcibly, as the roller is
not designed to rotate in that direction.
[1]
a075f2c009ca
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[2] [1]
5. Remove the bearing/Fr [1].
6. Move the bearing/Rr [2] to the rear side.
Note
• When you reinstall them, slightly press down the metal
frame [3] of the pick-up roller assy. Then keep the flat face
[4] of the bearing/Rr [2] horizontally and insert the bearing
into the notch [5] on the metal frame. Then insert the
bearing/Fr [1] in the same manner.
[2] [4]
[5] [3]
a075f2c010ca
[1] [5] [4] 7. Hold the pick-up roller assy [1] by hand and lift and tilt the paper
feed roller [3] so that it rotates on the shaft [2] of the pick-up roller.
Then remove it from the notch of the bearing [4] and the coupling
[5].
Note
• When you remove the pick-up roller assy [1], be careful
not to damage the sensor [7] with the metal frame [6].
[7]
a075f2c011ca
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[3]
8. Remove the pick-up roller shaft [2] from the arm [1] of the paper
feed guide plate and then remove the pick-up roller assembly [3].
9. Reinstall the preceding parts following the removal steps in
reverse.
Note
• After you install the pick-up roller assy, rotate the pick-up
roller counterclockwise as seen from the front side.
• Make sure the paper feed roller and the belt rotate
smoothly.
• The pick-up roller rotates in counterclockwise direction
only. Be sure not to rotate it in the opposite direction.
[1]
[2]
[3]
a075f2c081ca
[1] 10. Remove 2 screws [1] and then remove the entrance guide plate
[2].
[2] a075f2c012ca
a075f2c013ca
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[2]
12. Open the frame [1] of the separation roller assy in the direction of
the arrow, and remove the coupling pin [2] on the rear side from
the joint [3]. Then remove the separation roller assy [4].
Note
• When you reinstall, make sure to engage the coupling pin
[2] with the joint [3].
• When you reinstall the separation roller assy [4], fasten it
[3]
with the screws while you press it down.
[4]
a075f2c014ca
29.5.2 Replacing the pick-up roller and the paper feed roller
(1) Spotted replaced parts, cycle
• Pick-up roller
: Spot replacement (Actual replacement cycle: every 500,000 counts (Special parts counter))*1
• Paper feed roller
: Spot replacement (Actual replacement cycle: every 500,000 counts (Special parts counter))*1
*1 1250, 1250P, 1052, 1200, 1200P, 1051, C8000, C1070, C1070P, C71hc, C1060, C1100, C1085
(2) Procedure
Note
• The outward appearance of the collar is identical for the paper feed roller and the separation roller. However, the collar of the
paper feed roller has a one-way mechanism on the inside while the collar of the separation roller does not. Be careful not to
confuse one with the other.
1. Remove the pick-up roller assembly. (Refer to F.29.5.1 Removing/
[4] [2] [1]
reinstalling the pick-up roller assy and the separation roller assy)
2. Remove the C-clip [1] of the pick-up roller assy.
3. Slide 2 bearings [2] and remove the pick-up roller [3] together with
the shaft [4].
[3]
a075f2c015ca
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4. Remove the bearing [1] and pull out the pick-up roller [2] from the
[2] [1] shaft [3].
5. Remove the pick-up roller [2] from the collar [4].
6. Replace the pick-up roller.
[4] [3]
a075f2c082ca
[1] 7. Remove the C-clip [1] and pull out the bearing/Fr [2] from the shaft
[3].
8. Move the bearing/Rr [4] and remove the paper feed roller [5]
together with the shaft [3].
[3]
a075f2c087ca
[2] [1] 12. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• There is no big difference in the appearance between the 2
collars (one for the paper feed roller, and the other one is
for the separation roller). However, they are different in
the inside. The collar [1] for the paper feed roller has a
one-way mechanism in it, and the other one [2] does not.
Make sure to attach them correctly.
13. After you replace the part, be sure to reset the parts counter.
• Number 300, number 301 (1250, 1250P, 1052)
a075f2c016ca
• Number 240, Number 241 (1200, 1200P, and 1051)
• Number 300, Number 301 (C8000)
• Number 329, number 330 (C1070, C1070P, C71hc, C1060)
• Number 300, number 301 (C1100, C1085)
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(2) Procedure
[3] [2] 1. Remove the separation roller assy. (Refer to F.29.5.1 Removing/
reinstalling the pick-up roller assy and the separation roller assy)
2. Remove the C-clip [1] and remove the separation roller [3] together
with the shaft [2].
[1] a075f2c017ca
[2] [3] [4] [1] 3. Pull out the gear [2], the collar [3] and the separation roller [4] from
the shaft [1] in the direction of the arrow.
4. Replace the separation roller [4].
5. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
Note
• There is no big difference in the appearance between the 2
collars (one for the paper feed roller, and the other one is
for the separation roller). However, they are different in
the inside. The collar [5] for the paper feed roller has a
one-way mechanism in it, and the other one [6] does not.
Make sure to attach them correctly.
[6] [5]
6. After you replace the part, be sure to reset the parts counter.
• Number 301 (1250, 1250P, 1052)
• Number 241 (1200, 1200P, and 1051)
• Number 301 (C8000)
• Number 330 (C1070, C1070P, C71hc, C1060)
• Number 301 (C1100, C1085)
a075f2c018ca
29.5.4 Replacing the cover paper pick-up clutch (CL71) and the cover paper separation clutch (CL72)
(1) Spotted replaced parts, cycle
• Cover paper feed clutch (CL71)
: Spot replacement (Actual replacement cycle: every 3,000,000 counts (Special parts counter))*1
• Cover paper separation clutch (CL72)
: Spot replacement (Actual replacement cycle: every 3,000,000 counts (Special parts counter))*1
*1 1250, 1250P, 1052, 1200, 1200P, 1051, C8000, C1070, C1070P, C71hc, C1060, C1100, C1085
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(2) Procedure
1. Remove the stopper screws, 1 each, attached on the right rail and
the left rail of the cover paper tray and pull out the tray. (Refer to
G.30.2.28 Cover paper tray)
2. Remove the 5 screws [1] and remove the clutch cover [2].
[1] [2]
a075f2c019ca
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(2) Procedure
1. Remove the PB from the main body.
2. Remove the conveyance unit/Lw. (Refer to G.30.2.26 Conveyance
unit/Lw)
3. Remove 2 screws [1] and the roller cutter blade Assy [2]. Then
[1] disconnect the connector [3].
Note
• Pull out the cover paper waste box before you remove the
roller cutter assy.
• When you reinstall the roller cutter assy, be sure to route
the wire binding [4] under the cutter motor (M50) [5].
• Push the roller cutter blade Assy [2] against the metal
[2]
plate [6] to reinstall the Assy.
[6]
[1]
29.6.3 Cleaning the cover paper folding plate and the book spine backing plate
(1) Periodically cleaned parts and cycle
• Cover paper folding plate and the book spine backing plate
: Every 750,000 counts (total counter)*1
: Every 700,000 counts (total counter)*2
*1 1250, 1250P, 1052, 1200, 1200P, 1051, C8000, C7000, C7000P, C70hc, C6000, C1070, C1070P, C71hc, and C1060
*2 C1100, C1085
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a075f2c004cb
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(2) Procedure
1. Turn the knob [1] and move the cover paper alignment plate
inside.
2. Apply plas guard Number 2 to the 4 cover paper alignment plate
shafts [2].
Note
• Apply plas guard Number 2 to the outside of the cover
paper alignment plate bearing on both sides.
[3] [2]
[2] [1]
[3]
a075f2c094ca
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(2) Procedure
1. Apply the plas guard No. 2 to 4 positions on 4 positions [1] on the
guide shaft/Rt and guide shaft/Lt.
[1]
a15xt3c067ca
(2) Procedure
[1] 1. Remove the exhaust filter assy [1].
a15xt3c003ca
[2] [1] 2. Pull the filter holding lever [1] in the arrow-marked direction, and
then remove the 2 exhaust filter/A [2].
a15xt3c004ca
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[1] 3. Reverse the exhaust filter assy and slide the exhaust filter/B [1] in
the arrow-marked direction to remove it.
4. Reinstall the parts that were previously mentioned following the
removal steps in reverse.
5. After you replace the part, be sure to reset the parts counter.
• Number 307, number 308 (1250, 1250P, 1052)
• Number 250, Number 251 (1200, 1200P, and 1051)
• Number 305, Number 306 (C8000, C7000, C7000P, C70hc,
and C6000)
• Number 334, number 335 (C1070, C1070P, C71hc, C1060)
• Number 305, number 306 (C1100, C1085)
a15xt3c005ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURE GP-501
WARNING: Risk of electrical shock. This warning statement indicates situations where there is a risk of death by electric
shock.
CAUTION: This notice indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate
injury.
It may also be used to alert against unsafe practices.
Certain components in this product are susceptible to damage from electrostatic discharge.
Observe all ESD procedures to avoid component damage.
This section contains cleaning and maintenance procedures.
CAUTION
• GP-501 uses screws of inch standard. Therefore, do not mix them with other products (metric standard screws). Otherwise, the
screw hole is damaged.
• Make sure to unplug the power code of the main body from the power outlet when it is connected to the main body.
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Note
• The felt pad assembly on the Twin Loop Die Set is the only assembly that can be replaced.
5. Place the magnet and retainer [1] over the pad [2] and lightly
press them against the pad and the Die Set base. Make sure the
assembly is sitting on the base [3] and that the felt pad is against
the punch pins [4].
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Some Die Sets use springs to hold the top plate above the pressure bar [1]. Detentes in the top plate hold the springs in place [2]. Ensure all
springs are in place.
(2) Procedure
Set the Die Set on a table and press the top plate straight down at both ends [1] at the same time and look for a smooth operation. The top
plate and pins should retract fully when you release.
Reinstall the Die Set into the punch and run several sheets of the customer’s paper through the punch. Inspect the holes.
• Holes should be clean and even with no tearing or frayed edges.
• Holes should be punched completely, leaving no chip attached.
• Holes should be straight (no skew) and evenly spaced from the edge of the paper and aligned.
30.2.5 Checking and lubricating the Die Set pins and Die Set shoulder bolts
(1) Periodically Checked and lubricated parts/cycle
• Die Set pins
: Every 200,000 counts (Actual lubrication cycle: Every 50,000 punches) *1
: Every 210,000 counts (Actual lubrication cycle: Every 50,000 punches) *2
• Die Set Shoulder bolts
: Every 800,000 counts (Actual lubrication cycle: Every 200,000 Punches) *1
: Every 750,000 counts (Actual lubrication cycle: Every 200,000 Punches) *2
*1 1200/1200P/1051/C6501/C6501P/C65hc
*2 C8000
(2) Procedure
Inspect the punch pins for signs of wear or mis-alignment. Periodic lubrication extends the life of the Die Sets.
The customer or operator can perform this maintenance between technician inspections.
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(2) Procedure
Chips and paper dust falls to the bottom of the punch. Clean with a vacuum cleaner each time the machine is serviced. The customer can
also do this between the technician’s visits.
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(2) Procedure
Remove the Die Set and clean the guide [1] with a vacuum cleaner.
(2) Procedure
• Ensure latch holds door closed.
• Ensure switch is activated when the door is closed.
• To adjust the door latch. (Refer to G.31.2.1 Door latch check)
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30.3.9 Cleaning and Checking the aligner paper path and panels
(1) Periodically cleaned and checked parts/cycle
• Aligner paper path and panels
: Every 3,000,000 counts.
(2) Procedure
Inspect for worn or damaged parts. Clean with alcohol, an approved cleaner, or a soft cloth moistened with mild detergent and warm water as
needed.
(b) Procedure
• Make sure the aligner rollers are clean.
• Ensure that the idler rollers maintain pressure against the green drive belt.
• Inspect for bent or damaged parts.
WARNING:
• Disconnect the GP-501 Punch from power and retain the power cord in your possession for your safety. Failure to observe
this warning could result in death or serious Injury.
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2. Ensure the torsion springs [1] are hooked over the bracket [2].
(2) Procedure
• Ensure the Aligner Drive Belts are clean.
• Inspect for frayed edges and wear.
To adjust or replace the Aligner Drive Belt. (Refer to F.30.3.26 Aligner Drive Belt Replacement)
(2) Procedure
1. Inspect and ensure the Back Gauge solenoid linkage moves freely. Press linkage down and release [1]. Linkage should return.
2. Clean out the solenoid and surrounding area with a vacuum cleaner and canned air [2]. Make sure the solenoid is clean and dry.
Note
• Do not apply lubricants to the solenoid or linkage.
To remove and repair the back gauge. (Refer to F.30.3.28 Replacing the back gauge mechanism, F.30.3.29 Back Gauge Removal)
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(2) Procedure
Idler rollers press against the drive rollers and move the paper through the bypass [1] or the punch [2].
Inspect rollers for wear patterns or groves. The roller surface should be even and have a textured surface. Where practical, remove the roller
assembly to clean [3].
Please see the reference page about the mainteinence procedure of each roller.
Bypass Idler roller [3].
Punch Idler roller [4]. (Refer to F.30.3.14 Cleaning and Checking the punch idler rollers)
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Installation Note:
• Make sure the flat surface of the bushing aligns in the fork.
• Rollers are non-directional so it does not matter which end goes in each fork.
• After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork.
(a) Procedure
Inspect rollers for wear patterns or groves [1],[2]. The roller surface should be even and have a textured surface.
Replace per the maintenance schedule.
Note
• Pull out the chip bin to access the idler roller [2]
• Use the drive knob [1] to turn the rollers to continue inspection and cleaning.
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Installation Note:
• Make sure the flat surface of the bushing aligns in the fork.
• Rollers are non-directional so it does not matter which end goes in each fork.
• After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork.
(1) Procedure
Inspect rollers for wear patterns or groves [1],[2]. The roller surface should be even and have a textured surface.
Replace per the maintenance schedule.
Note
• Pull out the chip bin to access the idler roller [2]
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• Use the drive knob [1] to turn the rollers to continue inspection and cleaning.
Installation Note:
• Make sure the flat surface of the bushing aligns in the fork.
• Rollers are non-directional so it does not matter which end goes in each fork.
• After the assembly is in place, gently pull the assembly outward and release to ensure it moves freely in the fork.
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(2) Procedure
Inspect for wear patterns or groves. The roller surface should be even and not glazed.
Some drive rollers are not easily accessible. Those that are [1], should be inspected and cleaned when the idler rollers are removed. Where
practical, make sure the rollers are clean. Clean with a soft cloth and alcohol. Refer to also F.30.3.13 Cleaning and Checking the Idler Rollers.
(2) Procedure
• Inspect the latches for worn or damaged parts.
• Open and close the latches and ensure they lock into place when closed.
• Ensure the nylon wheel [2] turns freely on its bearing and that it aligns with its locking.
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(2) Procedure
• Inspect and clean Optical Sensors [1] per the maintenance schedule or as needed.
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Use canned air to blow the debris off each sensor. The illustration shows examples of three sensors [1].
(2) Procedure
• Inspect the Bypass panel [1], rollers [2], and entrance guide [3] for wear, damage, and obstructions.
• Inspect the rollers for wear patterns or groves. The surface should be rough and even. Make sure the rollers are clean. Clean rollers with
a soft cloth and alcohol. (Refer to F.30.3.13 Cleaning and Checking the Idler Rollers, F.30.3.15 Cleaning and Checking the Drive Rollers)
• Raise the panel and ensure the magnet holds it in open [4]. Inspect the path for obstructions. Clean as needed.
• Close the panel and check that it is flat and that paper will pass under it.
• Ensure the bypass diverter moves freely and returns to the bypass position.
(2) Procedure
• Inspect the entire paper path through the punch. Look for wear, damage, and obstructions.
• Inspect the rollers for wear patterns or groves.
• Open the Aligner Panels [1] and U-channel [2] and make sure there are no obstructions.
• Confirm that the latch [3] holds the U-channel tightly in place. Re-shape it if necessary.
• Clean as needed.
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(2) Procedure
Inspect all timing belts [1], [2] for wear, missing teeth, frayed edges, and cracks. For replacement, refer to F.30.3.43 Belt replacement.
Check for proper deflection of belts. The belts should be slightly loose with approximately 1/4” (6.35mm) deflection [1]. Belts that are too loose
will not drive properly and belts that are too tight can wear out prematurely or damage their driven components. Five belts [2] have tensioners,
it is these five belts that should be checked.
(2) Procedure
Separate the punch from the printer and remove the rear cover. (Refer to G.31.3.2 Separating the Punch From the Printer, G.31.3.3
Removing the Rear Cover)
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5. From the rear of the punch, remove one of the E-rings [1] from the
Bypass shaft.
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6. From the side of the punch, slide the shaft towards the end of the
shaft [1] without the E-Ring [2] until the other end of the shaft
clears the nylon bushing and bracket.
7. Lift the opposite end of the shaft [3] and slide it out of the Bypass
panel in the opposite direction of the removed E-Ring [4].
Installation Note
• Make sure the nylon bushing is installed so that it
protrudes through the mounting bracket of the rear frame
into the Bypass panel [5].
8. Rotate the rear of Bypass panel [1] so that it extends past the
entrance side of the punch [2].
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(2) Procedure
1. Pull off E-Clips [1]
2. Remove the pins [2]. During removal of pins hold on to spring with
fingers.
3. Completely remove the springs [3] and then slide roller assembly
[4] down and then out.
Note
• Aligner rollers must be moved downwards. Hence all the
rollers need to be removed.
2. Remove the 4 screws that secure the front paper chute [1] to
remove the entrance guide [2].
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3. To remove the GP2 aligner latch [1], do the following:
1. Unhook the spring of the GP2 aligner latch on the right end.
2. Remove only one (the one closest to the frame) of the E-rings
of the GP2 aligner latch on the left end (front Door side).
3. Push the GP2 aligner latch in toward the front door until it
clears the rear frame.
4. Pull the entire GP2 aligner latch, door latch out and set it
aside.
4. To remove Entrance Idler Aligner panel [2] assembly. (Refer to F.
30.3.24 Aligner Panel Removal)
5. Remove the fan [7] that prevents access to the flexible cable. To
remove it simply pull it off the shaft.
6. Remove the flexible cable using a hex wrench.
7. Remove the 2 screws [3]
8. Loosen screw from the solenoid link.
9. Remove the solenoid assembly [5] and link from the Diverter
Shaft[6], leave it hanging.
3. As a double check, hold the entire Paper Guide assembly up so that you can visually inspect the alignment between the sheet metal
surface and the metal surface of the Aligner. The green drive belt should appear to be even or parallel, and just floating above the
surface of the sheet metal.
3. To install the Paper Guide assembly into the GP-501 Punch:
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1. As you slide the Paper Guide assembly into place,
- Hook up the Sensor Harness to the Sensor on the back.
- Lift it up slightly to clear the lower Transition Paper Guide.
- Be sure to clear the Sensor Bracket at the top left.
- Be sure that the Flex Coupling Shaft is sticking out of the rear
of the GP-501 Punch properly.
2. Visually check all around the mounting area of the Paper
Guide assembly and that the Sensor Harness is properly
connected.
3. Loosely secure it in place with 3 screws on the left and 3 on
the right.
4. Loosely install the 2 top screws.
5. Once all 8 mounting screws have been properly started you
have good alignment. You may now go back and tighten the
screws until they are snug.
4. Install the Flexible Shaft.
5. Install the curved sheet metal Exit Paper Guide (item 7) with Idler
Roller 4 Screws. Start all 4 screws, (2 on front and 2 on back) then
tighten.
6. Connect the Sensor Wire Harness at the top rear of the Exit Paper
Guide.
7. Install the GP2 Shaft back into place by inserting it first into the
front, then the back.
(6) Paper Entrance and Exit Side Green Drive Belt Replacement
1. To remove the GP6 Flipper (C), Door Latch:
1. Remove only one (the one closest to the frame) of the E-Rings
of the GP6 Flipper on the right end (front door side).
2. Push the GP6 Flipper in toward the front door until it clears the
rear frame.
3. Pull the entire GP6 Flipper, door latch out and set it aside.
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2. To remove the Rear Aligner, Idler Paper Guide assembly:
1. Remove 2 E-Rings from the Pivot Shaft.
2. Slide the Shaft all the way out through the front of the GP-501
Punch.
3. Remove the 2 nylon bearings.
4. Remove and set aside the Rear Aligner, Idler Paper Guide
assembly.
3. To remove the curved sheet metal Exit Paper Guide assembly:
1. Remove the 4 screws (2 rear and 2 front) of the curved sheet
metal Exit Paper Guide assembly.
2. Unplug the sensor.
3. Pull the entire sheet metal Exit Paper Guide assembly out, set
aside.
4. To remove the Rear, Drive Side, and Paper Guide Aligner
assembly. This is the large sheet metal assembly within the
GP-501 Punch that contains the green drive belt Aligner.
CAUTION
• Walk the Belt off of the Aligner Pulley at the rear.
1. Remove the 2 screws that hold the block to the frame. The
Coupler is loose and the rear panel will come out.
2. Remove the 6 screws that secure the face of this assembly.
3. Remove the 2 screws that secure this assembly from the top.
4. Pull and walk the entire sheet metal assembly of the Paper
Guide Aligner up and outward. You can grab the assembly at
the roller cut out with your fingers.
CAUTION
• Handle the helical coupling carefully. It is very
delicate.
Note
• In order to access these screws, you must first remove
the Die Set storage shelf and the cable shield attached
to the Die storage shelf at the paper entrance side.
Moving the Die Storage shelf aside will enable better
access to the 2 screws with a short Phillips screw
driver.
CAUTION
• As you do this, disconnect the sensor harness behind
the assembly as soon as you are able to reach it.
Failure to do this can damage the unit.
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3. Run 10 sheets in punch mode.
4. Run 100 sheets in punch mode.
(2) Procedure
Reference Figure 3.44 Energy Roller as you perform this procedure.
1. Without disconnecting either retaining spring [1], roll one of them
gently to one side to release the Energy Drive Roller shaft from its
mounting bracket.
2. Lift the shaft [2] from the mounting bracket.
3. Using a clean cloth and alcohol, clean the surfaces of the rollers
[3] to remove any paper dust or toner that may have accumulated
over time.
4. Reverse steps 2 & 1 above to replace the shaft into the holder.
5. Ensure the flats of the bearings are seated properly in the
mounting brackets.
6. Ensure the springs are straight on the bearing to apply sufficient
force for the rollers to turn when you rotate the knob at the front of
the machine.
(2) Procedure
Remove Back Gauge assembly to clean and service the solenoid or to replace the Back Gauge. Also allows the removal of the Punch
Module.
To repair or replace the Back Gauge, separate the GP-501 Punch from the printer and finisher and then remove the rear cover. (Refer to G.
31.3.1 Preparing the GP-501 punch for service)
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4. On the rear of the punch, unplug the drive punch flag sensor
connector [1].
5. Remove the 2 Die Set Adjustment Bracket screws [2] and pull the
bracket aside [3].
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7. Disconnect the Back Gauge connector from the Punch Controller
PCB [1].
11. Feed the connector through the hole in the frame and the grommet
separately [2].
12. Remove one top screw [1] of chip tray full sensor bracket [2] and
pivot the bracket down.
13. Gently slide the Back Gauge assembly to the rear of the punch [1]
so that it extends through the slot [2] and clears the wiring harness
[3].
CAUTION
• Do not damage the wires in the wiring harness. Failure to
observe this precaution may damage the wiring.
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14. Make sure the left end of the Back Gauge clears the opening on
the front of the punch [1] and pull it out [2] while sliding it to
towards the front.
(2) Testing
(a) To test the Back Gauge:
1. Install a Die Set.
2. Rotate the punch drive knob to ensure the drive and cams turn easily.
3. Test for proper hole alignment to the paper edge by doing the following.
a. Run 1 page at a time.
b. Run 2 pages at a time.
c. Run 5 pages at a time.
d. Run 10 pages at a time.
e. Run 50 pages at a time.
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(2) Testing
(a) To test the Back Gauge adjustment:
1. Run a few sheets of paper and check for skew with each Die Set.
2. Adjust the Back Gauge as needed and re-test.
3. Run 200 to 500 sheets of paper and check for mis-feeding, deep
punching, and skew.
(2) Procedure
Remove the module to lubricate the cams, or to service or replace the following components.
• Punch motor
• Drive motor belt
• Punch module brake
• Cams
• Flexible drive coupling
• Punch Module drive rollers
The clutch can be replaced without removing the module. (Refer to F.30.3.36 Punch Clutch Replacement).
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WARNING
• Disconnect the GP-501 Punch from its power source before removing the Back Gauge assembly.
Failure to observe this warning can result in severe injury or death and damage the punch.
3. Remove the 4 Punch Module retaining screws [1] from the front
panel.
4. Release the cable ties on the left wiring harness [1] to free the
Punch Module wiring. Remove the connector from flag sensor [2].
Remove harness from brake and clutch as per image below.
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9. Carefully slide the Punch Module out the back of the punch.
Ensure that the wiring harness does not get caught or prevent
removal of the module.
(2) Procedure
Back gauge and rail needs to be removed for accessing punch module cams. refer to F.30.3.29 Back Gauge Removal for removing back
gauge. Use brush for reach to cams for further cleaning operation.
Installation Note
• Make sure the wires on the rear of the punch are not obstructing the Die Set or Chip Bin.
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6. Remove the 2 clutch bracket screws [1].
Installation Note
• When installing the clutch bracket, ensure that the fork of
the clutch engages the tab on the bracket [2].
7. Loosen the 2 clutch socket head set screws [1], slide the Punch
clutch [2] off the shaft, and remove the shaft key [3].
Installation Note
• When installing the Punch clutch, be sure to install the
shaft key. Press the Punch clutch against the drive gear
plate. While pressing the clutch against the plate, tighten
the 2 set screws. The assembly does not require a gap
between the Punch clutch and clutch plate.
8. Cut wire ties as needed and unplug the clutch connector [1] from
the Punch Controller PCB.
9. Slide the back portion of the clutch [1] off the shaft.
The motor drive belt [2] can be removed at the same time.
10. To install the clutch, reverse these steps.
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2. Use a 0.0001" (0.00254 mm) feeler gauge to set the gap between the brake and the brake pad.
3. Tighten the 2 set screws and check the gap.
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3. Remove the metal spring clip [1] from the fan and slide the fan [2]
off the shaft.
Installation Note
• When installing the fan, be sure to align the flat of the fan
hub with the flat on the shaft. Also, make sure the hub and
spring clip are facing away from the motor.
4. Loosen the 2 socket head set screws[1] on the pulley and slide the
pulley and belt off the shaft.
5. Remove the motor mounting 4 nuts [2].
6. To install the motor, reverse these steps.
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• Needle nose pliers
With the Punch Module out of the machine, the punch entrance side [1] and exit [2] drive rollers can be cleaned or replaced.
4. Remove the E-Ring at the end of the drive roller shaft [1].
5. Slide the drive roller shaft and bracket towards the opposite end of
the Punch Module so that the end of the shaft clears the bearing at
the end where you removed the E- Ring [1].
6. Lift the drive roller and bracket out of the Punch Module.
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3. To install and adjust the tension of the belts, reverse these steps.
30.3.44 Tools
Tools (needs to be reviewed by Engineering for current design accuracy)
Tools recommended for service of the GP-501 Punch:
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• Screw driver, flat head, small
Supply of wire tie wraps
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G DISASSEMBLING/REASSEMBLING
1. ITEMS THAT YOU MUST NOT DISASSEMBLE
1.1 List of Items that you must not disassemble
Note
• The list shows the parts which you must not disassemble in the field.
• For the details of the prohibited actions, refer to "G.1.2.1 Screw-lock applied screw" to "G.1.2.9 Fusing section".
Nu Item
mb
er
1 G.1.2.1 Screw-lock applied screw
2 G.1.2.2 Prohibition of adjusting the volume of boards
3 G.1.2.3 CCD unit
4 G.1.2.4 Mirror unit and exposure unit
5 G.1.2.5 Writing unit cover
6 G.1.2.6 Photo conductor section
7 G.1.2.7 Intermediate transfer section
8 G.1.2.8 Registration section
9 G.1.2.9 Fusing section
[2] [1]
[1] Screws which you must not remove [2] CCD unit installation reference plate
[3] CCD unit -
G-1
G DISASSEMBLING/REASSEMBLING > 1. ITEMS THAT YOU MUST
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L NOT DISASSEMBLE
[2] [1]
[1] Exposure unit [2] Mirror unit
[1] [2]
[1] Screws which you must not remove [2] Writing unit cover
G-2
G DISASSEMBLING/REASSEMBLING > 1. ITEMS THAT YOU MUST
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L NOT DISASSEMBLE
• 1 screw of the stopper plate/Rr on the drum unit
[1]
[2]
[1] Screws which you must not remove [2] Stopper plate/Fr
[3] Screws which you must not remove [4] Stopper plate/Rr
[5] Drum Unit
[1] Screws which you must not remove [2] Tension adjusting plate
[3] Belt
G-3
G DISASSEMBLING/REASSEMBLING > 1. ITEMS THAT YOU MUST
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L NOT DISASSEMBLE
[1] [2]
[1] Registration unit [2] Screws which you must not remove
[1] [2]
[1] Fusing swing unit [2] Screws which you must not remove
G-4
G DISASSEMBLING/REASSEMBLING > 1. ITEMS THAT YOU MUST
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L NOT DISASSEMBLE
[4]
[3]
[2]
[1]
[1] Screws which you must not remove [2] New fusing unit
[3] Adjusting plate [4] Fusing roller/2
G-5
G DISASSEMBLING/REASSEMBLING > 2. WARNING AND
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PRECAUTION ON DISASSEMB...
CAUTION
• When you remove the boards, check the safety and important warning items and then remove the boards following the removal
procedure.
• The removal procedures from the connector and the board support are omitted.
• Be sure to use the body earth when you touch the element on the board by necessity.
G-6
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G-7
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
[3] [1]
G-8
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
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3.2.5 Right cover/Up1, right cover/Up2, right cover/Up3, right cover/Up4, right cover/Lw1, right cover/Lw2
(1) Procedure
[3] [4] 1. Remove 2 screws [1], and then remove the right cover/Lw1 [2].
2. Remove 3 screws [3] and then remove the right cover/Up4 [4].
[1] [2]
[2] [1] 3. Remove 5 screws [1] and then remove the right cover/Up1 [2].
G-9
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
[3] [1] 4. Remove 2 screws [1] and then remove the right cover/Up2 [2].
5. Remove 2 screws [3] and then remove the right cover/Up3 [4].
[2] [4]
[1] 6. Remove 7 screws [1] and then remove the right cove/Lw2 [2].
7. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
3.2.6 Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top cover/Lt, arm cover/Fr, arm cover/Rr
(1) Procedure
1. Remove the electric component cooling filter. (Refer to F.5.1.3
Replacement of the electric component cooling filter)
2. Remove the exhaust inlet cover. (Refer to G.3.2.2 Duct cover)
3. Remove 2 screws [1] and then remove the arm cover/Rr [2].
4. Remove the screw cap, and remove 2 screws [3], and then
remove the top cover/Rr2 [4].
G-10
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5. Loosen 3 screws [1] and then remove the arm cover/Fr [2] in the
arrow-marked direction.
6. Remove the screw cap, and remove 4 screws [3], and then
remove the top cover/Rr [4].
[1]
[1] [2]
[3] [5]
G-11
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[1] [1]
[1] [2]
[1] [1]
G-12
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5. To release the wiring harness from the clamps, remove 15
[1] [1] connectors [1].
[1]
[1] [1]
[1] [1]
G-13
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Note
• When you reinstall the connectors of the flat cable, hold
the top and bottom [1] of the connectors and insert
them.Be careful not to touch the terminal parts of the flat
cable.
• When you reinstall the connectors of the flat cable,
repeatedly connect and disconnect the connectors for
several times beforehand. This work removes foreign
materials on the terminal surface.
[1]
G-14
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
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9. Remove 9 screws [1] and remove the main board unit [2] in the
[2] arrow-marked direction.
10. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[1]
[1]
[1]
[1]
[2]
[2]
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[8] [2] [1] [4] [5] [1] [3] 7. Remove 2 screws [1].
8. Push the edges [4] of the board to the arrow-marked direction
while you hold the fan [2] and support the over all control board
(OACB) [3]. Disconnect the connector [5], and then remove the
over all control board (OACB) [3].
Note
• When the HDD lock password is disabled: when the
overall control board (OACB) [3] is replaced, be sure to
replace the SSD (SSD) [6] of the old overall control board
(OACB) [3] to the new overall control board [7]. (Refer to
"G.3.2.9 SSD (SSD)")
• When the HDD lock password is enabled: when the overall
control board (OACB) [3] is replaced, be sure to replace
the SSD (SSD) [6] and the EEPROM [8] of the old overall
[6] [7] control board (OACB) [3] to the new overall control board
[7]. (Refer to "G.3.2.9 SSD (SSD)")
• When the EEPROM [8] is replaced, be sure to install the
EEPROM [8] so that the "A" part comes in the proper
direction.
[8]
[8] A
[2] [4] [1] [4] [3] 9. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reconnect the connector [1], be sure to push
the connector edge [4] to the arrow-marked direction
while you hold the fan [2] and support the over all control
board (OACB) [3]. If you push the position other than the
connector edge [4], the over all control board (OACB) [3]
gets damaged.
G-16
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
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(1) Procedure
1. Open the board cover. (Refer to "G.3.2.7 Main board unit")
2. Remove 2 screws [1] and remove the SSD [2] in the arrow-marked
direction.
Note
• After the SSD (SSD) is replaced, conduct rewriting of the
firmware. (Refer to "J. Rewriting of firmware")
[1] [2]
[1]
G-17
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[1] [2] [5] [4] [3] [6] 2. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When MK-740 is installed, tighten the screws in the order
of [1], [2], [3], and [4], and install WT-511 [5].
Both the screws [3] and [4] tighten the metal frame [6] of
MK-740. When the screws are not tightened in the correct
order, the screws [3] and [4] are not fixed enough, and
WT-511 [5] possibly falls.
[1] [2]
4. Remove 4 screws [1] and then remove the CCD board unit [2].
[2] [1]
[1]
G-18
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5. After you install the CCD unit, conduct the following items in the
order.
• Scan Gradation/Color Adj. (Refer to I.4.3.22 Scan Gradation/
Color Adj. (Scan Adjustment))
• Color registration automatic adjustment (Refer to I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment))
• Color registration gap measurement/Manual adjustment (Refer
to I.4.3.13 Color Regist.Gap Measurement (Printer
Adjustment))
[1]
3. Move the exposure unit [1] to the position where the sheets have
[2]
been removed in the step 2 (where the screw is touchable with the
point of the driver).
[2] 4. Remove 2 screws [2].
[1]
5. Remove the harness from the edge cover [1] and remove the
[2] connector [2].
[1]
G-19
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
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6. Remove 2 screws [1] and remove the exposure lamp [2] from the
[1] exposure unit.
Note
• When the exposure unit is removed, be sure not to
damage the exposure lamp.
[1]
5. Remove 4 clamps [1] and disconnect the connector [2].
[2]
G-20
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6. Remove 10 screws [1] and then remove the scanner unit.
[1]
[1]
[1]
[1] [3]
[2] [3]
5. Remove the screw [1], and then remove the angle sensor assy [2].
[1]
[2]
G-21
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6. Remove 6 screws [1], and then remove the ADF plate [2].
[2]
[1]
[1]
[1]
8. Remove the spring [1] and the belt [2], and then remove the
[2] [1]
scanner motor assy [3].
[3]
9. Remove the spring [1] at the side where there is a hook of the
scanner wire.
[1]
10. Remove the scanner wire at the bead side from the adjustment
anchor.
[1]
[1]
G-22
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11. Remove the screw [1] and then remove the scanner drive gear [2].
[3] 12. Remove the bearing [3].
[1] [2]
13. Remove the C-clip [1] and then remove the bearing [2].
[2] [1]
[2]
G-23
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2. Loop the wire in the bead side [3] around the pulley 4 times
according to the illustration.
3. Loop the wire in the hook side [4] around the pulley 4 times
according to the illustration.
Note
[4]
• Make sure that the scanner wire is not curled too tightly
[1] or does not run on the outside of the pulley.
(Front side) 4. Install the rounded bead [1] of the scanner wire (black) into the
hole that locates at the referred position in the pulley [2]
[3]
[2] illustration.
Note
• Make sure that the bead is fixed in the hole of the pulley.
5. Loop the wire in the bead side [3] around the pulley 4 times
according to the illustration.
6. Loop the wire in the hook side [4] around the pulley 4 times
according to the illustration.
Note
[4] • Make sure that the scanner wire is not curled too tightly
[1]
or does not run on the outside of the pulley.
(Same for both the front and rear) 7. Apply the tape and then fix the wire around the wire pulley [1]
[1]
(Same for the front and rear side) 8. Equip the front and rear pulleys [1] on the shaft [2] and then fix
them with the screw [3], 1 each.
Note
• Install the pulley in the referred direction in the
illustration.
• Fix the pulley at the referred position in the illustration.
• Apply the screw lock around the screw.
• Be sure to insert the shaft into the hole of the scanner
unit before the pulley [1] is installed.
[3] [3]
G-24
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(Same for the front and rear side) 9. Install the shaft [1] and the shaft bearing [2].
10. Install the gear [4] with the screw [3].
[4] [1] Note
• Apply the screw lock around the screw.
[3] [2]
(Same for the front and rear side) 11. Remove the C-clip [1] and then remove the bearing [2].
Note
• Apply the screw lock around the screw.
[2] [1]
(Front side) 12. Loop the scanner wire [1] in the bead side around the pulley B [2]
and the pulley C [3] in the order, and then hook the fixing bead on
[1] [2]
the adjustment anchor [4].
Note
[3] • Be sure to loop the wire around the groove on the inside
of the pulley C.
[4]
(Front side) 13. Loop the scanner wire [1] in the hook side around the pulley D [2]
and the pulley C [3] in the order.
Note
• Be sure to loop the wire around the groove on the
[3] outside of the pulley D [2].
[1]
[2]
(Front side) 14. Insert the wire through the pulley C [1] into the hole [2] at the left
frame of the scanner.
[1]
[2]
G-25
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(Front side) 15. Hook the spring [1] on the wire, and then hook the spring on the
hook [2] at the left frame of the scanner.
[1]
[2]
(Rear side) 16. Install the wire in the same procedure as the front side.
17. Hook the spring [2] on the hooks of the front and rear wires.
[2]
[1]
[2] 18. Remove the tapes that fixes the wire pulleys at the front and rear
sides.
19. Temporarily tighten the scanner motor assy [1] with 3 screws [2]
and then connect the connector [3].
[1] [3]
20. At the position where the fixing screw [1] of the scanner drive
[1] [4] gear is at the right side, slide the scanner motor assy [2] to the
left 3 times. Check that the motor assy moves to the initial
position by the spring [3] force.
21. Rotate the pulley, and check that the belt does not run on the
cogs of the pulley.
22. Tighten and fix the scanner motor assy [2] with 3 screws [4].
I.9.1 Scanner motor belt adjustment
23. Reinstall the parts following the removal steps in reverse.
[3]
24. Conduct the adjustment that decides the position of the exposure
[4] [4] unit and the mirror unit.
[2] I.9.2 Positioning adjustments of the exposure unit and the mirror
unit
25. Select [Service Mode] - [Machine Adjustment] - [Scan
Adjustment] - [FD-Mag. Adjustment].
I.4.3.21 FD-Mag. Adjustment (Scan Adjustment)
26. Select [Service Mode] - [ADF Adjustment] - [Read Position Auto
Adj.].
I.4.8.8 Read Position Auto Adjustment
27. Select [Service Mode] - [Machine Adjustment] - [Scan
Adjustment] - [Scan Gradation/Color Adj.].
I.4.3.22 Scan Gradation/Color Adj. (Scan Adjustment)
G-26
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[1] [2]
4. Remove 8 screws [1] and remove the coupling plate/Fr [2] and the
coupling plate/Rr [3].
[1] [2]
G-27
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6. Disconnect each connector [1].
Note
• Be sure to fix the removed connectors [1] with the clamp
[2].
• Be careful not to touch the metal parts of the flat cable.
• When you reinstall the connectors of the flat cable,
repeatedly connect and disconnect the connectors for
several times beforehand. This work removes foreign
materials on the terminal surface.
7. Remove each 2 connectors [3] and remove each screw [4] and
[2] [4] [5] [1] then remove 3 pressing metal plates [5] in the arrow-marked
direction.
8. Remove the writing unit/Y [6], the writing unit/M [7], and the writing
unit/C [8].
[6][7][8] [3]
[4]
10. Remove 2 connectors [3] and remove the screw [4] and then
[2] [4] [1] [5] remove the pressing metal plates [5] in the arrow-marked direction.
11. Remove the writing unit/K [6].
[6] [3]
[4]
G-28
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Note
• If you remove only the writing unit/K [1], be sure to
remove the pressing metal plate of the writing unit/C. Hold
the writing unit/C [2] to remove the writing unit/K [1].
[2] [1]
12. Reinstall the preceding parts following the removal steps in
reverse.
Note
• If you reinstall the pressing metal plate [1], be sure to
place the height adjustment screw [2] on the pressing
metal plate [1].
13. After you replace the writing unit/Y, the writing unit/M, the writing
unit/C, conduct the following item.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• Writing initial position memory (Skew initial position memory)
[2] [1] (Refer to I.4.3.11 Skew Initial Position Memory (Printer
Adjustment - Writing Initial Pos. Memory))
• I/O check mode (LD1 to LD4 alarm data clear, LD alarm
measurement) (Refer toI.4.7.1 I/O Check Mode )
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Color registration automatic adjustment (Refer to I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment))
• Manual adjustment of color registration (Refer to I.4.3.13 Color
Regist.Gap Measurement (Printer Adjustment))
• Beam pitch adjustment (Refer to I.4.3.16 Beam Pitch
Adjustment (Printer Adjustment))
After you replace the writing unit/K, conduct the following item.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• Writing initial position memory (Skew initial position memory)
(Refer to I.4.3.11 Skew Initial Position Memory (Printer
Adjustment - Writing Initial Pos. Memory))
• I/O check mode (LD1 to LD4 alarm data clear, LD alarm
measurement) (Refer toI.4.7.1 I/O Check Mode )
• CD-Mag. skew adjustment (Refer to I.4.3.15 Crosswise Dir.
Skew Adj. (Printer Adjustment))
• Restart timing adjustment (Refer to I.4.3.1 Restart Timing
Adjustment (Printer Adjustment))
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Color registration automatic adjustment (Refer to I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment))
• Manual adjustment of color registration (Refer to I.4.3.13 Color
Regist.Gap Measurement (Printer Adjustment))
• Beam pitch adjustment (Refer to I.4.3.16 Beam Pitch
Adjustment (Printer Adjustment))
G-29
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7. After you reinstall the process unit, perform the adjustment in the
following order.
• Cleaning the dust proof glass (Refer to F.5.2.1 Cleaning the
dust proof glass)
• Blade setting mode (Refer to I.4.4.5 Blade Setting Mode (Drum
Peculiarity Adjustment))
• Belt line speed adjustment (Refer to I.4.3.10 Belt Line Speed
Adj. (Printer Adjustment))
• Gamma automatic adjustment (Refer to I.4.4.6 Gamma
Automatic Adjustment (Drum Peculiarity Adjustment))
• Color registration automatic adjustment (Refer to I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment))
• Color registration gap measurement/Manual adjustment (Refer
to I.4.3.13 Color Regist.Gap Measurement (Printer
Adjustment))
• Maximum density initial adjustment (Recommended to be
conducted) (Refer to I.4.4.9 Maximum density initial
adjustment (drum peculiarity adjustment))
G-30
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G-31
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
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3.2.20 Toner bottle motor, toner bottle clutch, remaining toner sensor, toner supply motor
(1) Procedure
1. Remove the main board unit. (Refer to G.3.2.7 Main board unit)
[4] [10][11] 2. Remove the connector [1], and remove 4 screws [2], and then
remove the toner bottle motor (M15) [3].
3. Remove each connector [4], and remove each C-clip [5], and then
remove the toner bottle clutch/Y (CL10) [6], the toner bottle clutch/
[5] M (CL11) [7], the toner bottle clutch/C (CL12) [8], and the toner
bottle clutch/K (CL13) [9].
Note
• When you reinstall the toner bottle clutches, align the
stopper [10] with the guide [11].
[6]
[7]
[8]
[9]
[1]
[2] [3] [2]
G-32
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4. Remove each connector [1], and remove 2 screws [2], and then
[2] remove the remaining toner sensor/Y (PZS1) [3], the remaining
toner sensor/M (PZS2) [5], the remaining toner sensor/C (PZS3)
[5], and the remaining toner sensor/K (PZS4) [6].
Note
• Be careful not to spill the toner when you remove the
remaining toner sensors.
When you remove the remaining toner sensors, be careful
about the static electricity.
[1]
[3]
[4]
[5]
[6]
5. Remove 2 screws [1] and remove the wiring mounting cover [2].
[1]
[1] [2]
G-33
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6. Remove each connector [1], and remove 2 screws [2], and then
remove the toner supply motor/Y (M19) [3], the toner supply motor/
[2] M (M18) [4], the toner supply motor/C (M17) [5], and the toner
supply motor/K (M16) [6].
7. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[3]
[4]
[5]
[6]
[2]
[1]
G-34
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[1] [3] [2] 5. Remove the C-clip [1] and remove the wiring harness arm [3] from
the shaft [2].
[1]
[2] [1]
G-35
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
7. Insert 2 drivers to 2 lift materials [1].
[1]
[1]
8. Hold the handle [1] and the drivers [2] with 2 people, and release
the stopper [5] moving the right side of the duplex section to
direction of the arrow [4].
9. Hold the handle [1] and the drivers [2] with 2 people, and release
the stopper [8] moving the left side of the duplex section to
direction of the arrow [7].
10. Remove the duplex section [9].
Note
• Be careful to handle the duplex section [9] since it has a
risk of falling from the drivers [2] when the duplex section
[6] [1] [4] [5] [3] [9] is skewed.
G-36
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
G-37
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
3. Remove each E-ring [1] and remove each wire regulation cover
[2] [1] [2].
Note
• When you reinstall the wire regulation covers [2], be
careful not to nip the tray up down wires.
4. Remove each tray up down wire/1 [3] from the rear side of the tray.
[3]
5. Remove each E-ring [1], and remove each wire regulation cover
[1] [2] [2].
6. Remove each tray up down wire/2 [3] from the rear side of the tray.
[3]
G-38
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
7. Reinstall the preceding parts following the removal steps in
[3][4] reverse.
Note
• When you reinstall the tray up down wire/1 [1], be sure to
check that the tray up down wire/1 [1] comes inside of the
tray [2].
• When you reinstall the tray up down wire/2 [3], be sure to
check that the tray up down wire/2 [3] comes outside of
the tray [4].
[1][2] [3][4]
[1]
[1] [2]
[1]
G-39
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
3. Release the tray up down wire/5 [2] from the spring [1].
Note
• When you hook the spring [1], be sure to check that the
tray up down wire/5 [2] is winded correctly. (Refer to G.
3.2.25 Tray up down wire/5 (Tray2))
[1] [2]
4. Remove each E-ring [1]. Hold up the paper lift plate, and slide
[4] [5] each pulley [3] in the arrow-marked direction. Release the fix of the
tray up down wire/3 [4] and the tray up down wire/4 [5].
5. Remove each E-ring [1], and remove each wire regulation cover
[2] [1] [2].
Note
• When you install the wire regulation covers [2], be careful
not to nip the tray up down wires.
6. Remove each tray up down wire/3 [3] from the rear side of the tray.
[3]
G-40
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
7. Remove each E-ring [1], and remove each wire regulation cover
[2] [1] [2].
8. Remove each tray up down wire/4 [3] from the rear side of the tray.
[3]
[1][2] [3][4]
G-41
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
[2] [1] 3. Remove the E-ring [1], and remove the up down actuator [2].
G-42
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
Note
• When you reinstall the up down actuator [1], be sure to
place the hole [3] to the position in the picture while you
push down the paper lift plate [2].
• When you reinstall the gear cover [4], be sure to check the
following. You can see the hole [3] from the window [5]
while you push down the paper lift plate [2].
[1] [3]
4. Release the tray up down wire/5 [2] from the spring [1].
[1] [2]
[1] [2] Note
• When you hook the tray up down wire/5 [1] to the spring,
wind the tray up down wire/5 [1] 3 and a half turns around
the pulley [2]. At this time, be sure to check that there is
no overlapping or peculiar winding.
G-43
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
[2] [3] [1] 5. Remove the E-ring [1], and then remove the gear [2] and the pin
[3].
[1] [2] 6. Remove the pulley [1], and remove the tray up down wire/5 [1].
7. Reinstall the preceding parts following the removal steps in
reverse.
[2]
G-44
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
3.2.27 Temperature sensor/1 (TH1), temperature sensor/2 (TH2), thermostat/1 (TS1), thermostat/2 (TS2)
(1) Procedure for removal
[1] 1. Remove the fusing unit. (Refer to F.5.11.2 Removing/reinstalling
the fusing unit)
2. Remove the fusing duct. (Refer to "F.5.11.3 Replacement of the
fusing heater lamp assy/Up and the neutralizing flat spring assy")
3. Remove the fusing cover/Up2 and the fusing cover/Up3. (Refer to
"F.5.11.5 Replacement of the fusing temperature sensor/3 (TH3)")
4. Disconnect 2 connectors [1], and release the wiring harness from
the clamp.
[3] [1] [2] 5. Remove 2 screws [1], and remove the temperature sensor/1 (TH1)
[2] and the temperature sensor/2 (TH2) [3].
[4] [5] 6. Remove each 2 faston [2] while you push each 2 projection [1].
Note
• When you remove the fastons, be sure to hold its base
and remove it. Never hold the wire harness and pull out it.
7. Remove each screw [3], and remove the thermostat assy/1 [4] and
the thermostat assy/2 [5].
[3]
[1][2]
[1] [2] 8. Remove 2 screws [1], and remove the thermostat/1 (TS1) and the
thermostat/2 (TS2) [2].
G-45
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
After the fixation of the screws, be sure to apply the screw-lock to them.
• The adjustment method of the thermostat assy/1 and the thermostat assy/2 are same. The following shows the adjustment steps
of the thermostat assy/1.
• Be sure to adjust the position when the fusing roller is cold.
[1] [4] [3] [2] 1. Install TS1 [2] to the thermostat assy/1 [3] with 2 screws [1].
Note
• Be careful not to touch the surface [4] of the thermostat.
[4] [3] [1] [2] [3] [4] 2. Temporarily tighten the thermostat assy/1 with the screw [1].
3. Install 2 fastons [3].
Note
• When you reinstall the fastons [3], be sure to reinstall
them in the direction that is shown in the picture. If you
reinstall the fastons [3] with facing the back side, you
cannot push the projections [4] and you cannot remove
the fastons [3].
[2] [1] [3] [2] [4] 4. Insert the thermostat positioning jig/Up [3] between TS1 [1] and the
fusing belt [2].
5. Adjust the position of TS1 so that the gap amount between TS1 [1]
and the fusing belt [2] becomes equal to the thickness of the
thermostat positioning jig/Up [3]. Then tighten it with the screw [4].
Note
• Be sure to check that the distance "a" becomes equal to
the thickness of the thermostat positioning jig/Up. "a" is
the distance between the thermostat and the fusing belt.
Standard value: “a” = 1.0 ± 0. 2 mm
[2]: The part must not be inserted between the thermostat and the
S-
U
fusing belt
[3]: The part must be inserted between the thermostat and the
fusing belt
8. Reinstall the other parts following the removal steps in reverse.
[3]
[1]
[2]
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G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
[1][2] [3] [1][2] 5. Remove each 2 fastons [2] with pushing each 2 projections [1].
Note
• When you remove the fastons, be sure to hold its base
and remove it. Never hold the wire harness and pull out it.
[2] [1] 7. Remove 2 screws [1], and remove the thermostat/3 (TS3) [2].
[1] [2] 2. Temporarily tighten the thermostat assy/3 [2] with 2 screws [1].
3. Install 2 fastons [3].
Note
• When you reinstall the fastons [3], be sure to reinstall
them in the direction that is shown in the picture. If you
reinstall the fastons [3] with facing the back side, you
cannot push the projections [4] and you cannot remove
the fastons [3].
G-47
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
4. Open the fusing unit/Up. (Refer to F.5.11.3 Replacement of the
fusing heater lamp assy/Up and the neutralizing flat spring assy)
5. Insert the thermostat positioning jig/Lw [3] between TS3 [1] and the
fusing roller/Lw [2].
6. Adjust the position of TS3 so that the gap amount between TS3 [1]
and the fusing roller/Lw [2] becomes equal to the thickness of the
thermostat positioning jig/Lw [3]. Then tighten it with 2 screws [4].
Note
• Be sure to check that the distance "a" becomes equal to
the thickness of the thermostat positioning jig/Lw. "a" is
the distance between the TS3 and the fusing roller/Lw.
Standard value: “a” = 1.0 ± 0.2 mm
[4] [1] [4] [3] [2]
7. Apply the screw-lock to 2 screws [4].
8. How to use the thermostat positioning jig/Lw
[1]: Adjustment part
C
10
70
-T
[2]: The part that must not be inserted between TS3 and the fusing
S-
L
roller/Lw.
[3]: The part that must be inserted between TS3 and the fusing
roller/Lw.
9. Reinstall the other parts following the removal steps in reverse.
[3]
[1]
[2]
[2] [1]
5. Disconnect the connector [1] and release the wiring harness [2]
from the clamp.
[2] Note
• When the connector [1] is connected, place the wiring
harness [2] inside the wiring harness guide [3].
[3]
[1] [2]
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G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
6. Release the wiring harness [1] from the clamp.
7. Remove 2 screws [2], and remove the temperature sensor/5 (TH5)
[3].
[3]
[1] [2]
G-49
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
(1) Procedure
[2] 1. Remove the exhaust inlet cover. (Refer to "G.3.2.2 Duct cover")
2. Remove the rear cover. (Refer to "G.3.2.3 Rear cover")
3. Remove the arm cover/Rr and the upper cover/Rr2. (Refer to "G.
3.2.6 Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top
cover/Lt, arm cover/Fr, arm cover/Rr")
4. Remove the board cover. (Refer to "G.3.2.7 Main board unit")
[1]
5. Remove 6 connectors [1], release each wiring harness, and
remove the 15 screws [2].
[2]
[1]
[1]
[2]
[2]
6. Remove the screws [1] 4 each for the hard disk/1 assy, the hard
[1] [2]
disk/2 assy and the hard disk/3 assy that are removed, and
remove the hard disk mounting plate [2].
[1]
7. Reinstall the preceding parts following the removal steps in
[1] [2] reverse.
Note
• Attach the wiring harness [1] on the clamp [2] so that the
label "UP" [3] comes to the referred position in the
picture.
• Lock the clamp [2] so that the lock section [4] of the clamp
comes to the referred position in the picture.
8. After the hard disk/1 (HDD1), the hard disk/2 (HDD2) and the hard
disk/3 (HDD3) are replaced, conduct the following items.
• HDD data format (Refer to "I.4.17.2 Format HDD All Data")
• HDD replace initial configuration (Refer to "I.4.17.1 HDD
Replace Initial Setting")
[3] [4]
G-50
G DISASSEMBLING/REASSEMBLING > 3. bizhub PRESS C1070/
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L C1070P/C71hc/C10...
1. Remove the exhaust inlet cover. (Refer to "G.3.2.2 Duct cover")
2. Remove the rear cover. (Refer to "G.3.2.3 Rear cover")
3. Remove the arm cover/Rr and the upper cover/Rr2. (Refer to "G.
3.2.6 Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top
[2] cover/Lt, arm cover/Fr, arm cover/Rr")
4. Remove the board cover. (Refer to "G.3.2.7 Main board unit")
5. Remove 2 connectors [1], release each wiring harness, and
remove 4 screws [2].
[1]
[2]
6. Remove the screws [1] 4 each for the hard disk/4 assy that is
removed, and remove the hard disk mounting plate [2].
[1] [2]
[1]
G-51
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
4. DF-626
4.1 List of disassembling and assembling parts
Num
Section Parts name
ber
1 Main body DF
2 Cover Paper feed cover
3 Front cover
4 Rear cover
5 Original feed tray front cover
6 Paper feed section Paper feed motor (M8)
8 Conveyance section Registration motor (M2)
9 Reading motor (M1)
10 Reading roller pressure release motor (M4)
11 Glass cleaning motor (M9)
12 Glass cleaning roller unit
13 Reverse exit section Reverse path switching solenoid (SD1)
14 Reverse exit path switching solenoid (SD2)
15 Exit motor (M3)
16 Others DF control board (DFCB)
17 Restriction plate positional VR (VR1)
18 Cooling fan (FM1)
4.2.2 DF
(1) Procedure
1. Remove the top cover/Rr1 and top cover/Rr2. (Refer to G.3.2.6
Top cover/Fr, top cover/Rt, top cover/Rr1, top cover/Rr2, top
cover/Lt, arm cover/Fr, arm cover/Rr)
2. Remove the clamp [1], and then disconnect 2 connectors [2].
[1] [2]
[2] [4] [1] [3] [2] 3. Open the DF [1].
Note
• If you can not open the DF more than 60 degrees, remove
3 screws [2], and change the positions of the stopper/Lt
[3] and the stopper/Rt [4] to the lower side.
G-52
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[2]
[3]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[2]
[3] [1]
[2]
[1]
G-54
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1] [1]
G-55
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1]
[2]
[1]
4. Remove 2 screws [1], and remove the paper feed motor assy [2].
[1] 5. Reinstall the preceding parts following the removal steps in
reverse.
[2]
[2] [4]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1]
7. Remove 4 screws [1], and then remove the registration motor assy
[1] [2].
8. Reinstall the preceding parts following the removal steps in
reverse.
[2]
[2] [1]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[2] [1]
5. Remove 2 screws [1] and the belt [2]. Then remove the glass
[2] [3] cleaning motor assy [3].
[1]
6. Remove 2 screws [1], and remove the glass cleaning motor [2].
[2] 7. Reinstall the preceding parts following the removal steps in
reverse.
[1]
[1]
G-58
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1]
4. Remove the glass cleaning roller unit [2] while you open the before
[2] read film assy [1].
[1]
[2]
[3]
[4]
Note
• When you press the main power switch after the
preceding adjustment, be sure to check that the shaft [1]
is at the correct position (home position).
[1]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1] [2]
4. Remove the screw [1] and the spring [2]. Then remove the reverse
[3] [2] [1] path switching solenoid [3].
[2] [3] 5. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you install the screw [1], align the dowel [2] with the
scale [3] with which the dowel was aligned before the
screw was removed. Then tighten the screw.
[1]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[2] [1]
[3] [2] 13. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you install the screw [1], align the dowel [2] with the
scale [3] with which the dowel was aligned before the
screw was removed. Then tighten the screw.
[1]
[2]
G-61
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[2]
[1]
[1]
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 4. DF-626
[1] [3]
[1]
G-63
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
5. PF-602m
5.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Right cover
2 Rear cover/Lt2
3 Rear cover/Lt1, rear cover/Rt
4 Front door
5 Tray section Tray
6 Lift wire
7 Paper lift motor/1 (M2), paper lift motor/2 (M3)
8 Conveyance section Vertical conveyance unit
9 Horizontal conveyance unit
10 The multi feed detection board (MFDBR and S)
a03xf2c021ca
[1] [1] 2. Remove the 13 screws [1] and then remove the right cover [2].
[2] [1]
a03xf2c022ca
[1] [2] 3. Reinstall the preceding parts following the removal steps in
reverse.
a03xf2c023ca
G-64
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
Note
• When you install the right cover, be sure to match the
metal plate [2] on the lower part of the PF main unit with
the groove [1] on the right cover.
[1]
a03xf2c024ca
[1] [2] 2. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you install the rear cover/Lt2, be sure to match the
metal plate [2] of the lower part of the PF main unit with
the groove [1] of the rear cover.
a03xf2c025ca
[3] [2]
a03xf2c026ca
[2] [1] 4. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you install the rear cover/Rt, be sure to match the
metal plate [2] on the lower part of the PF main unit with
the groove [1] on the rear cover.
a03xf2c028ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[3]
[4]
[5]
a03xf2c030ca
5.2.6 Tray
Note
• Be sure to perform this operation with 2 people because the try unit is heavy.
• Be sure to pull out the trays one at a time. Do not pull out the two trays at a time to prevent the PF from falling over.
Note
• The removal and installation procedures of tray 1 is the same as tray 2. The following explanation is for tray 1.
• When you raise up the tray, be sure to hold it at the specified positions. Holding it at positions other than those positions
specified damage the tray, thus resulting in a paper feed jam.
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
(1) Procedure
1. Open the front door [1].
[3] [4] 2. Open the vertical conveyance unit guide plate [2] (Tray 1 only).
3. Insert a screwdriver or a similar tool into the hole [3], lift up the tray
lock lever [4] slightly, and pull out the tray [5].
a03xf2c031ca
[2] a03xf2c060ca
6. Remove the three screws [1] on the right side of the tray and
[3]
remove the rail stopper [2].
7. Pull the tray [3] out more.
[2]
[1]
a03xf2c032ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
8. Remove the six screws [1], three each on the left rail and the right
[1] [2]
rail, hold the tray [2] by the specified positions [5], and remove it
straight up.
Note
• When you reinstall the tray, make sure that the four knobs
[3] on the rails are properly fitted in the notches [4] of the
tray.
• When you raise up the tray, be sure to hold it at the
specified positions [5] and raise it up with 2 persons. Do
not hold the part that is indicated with [6] as the part can
easily become deformed, which adversely affects the
paper feed resulting in a paper jam.
a03xf2c034ca
a03xf2c034ca
(1) Procedure
[2] [1] 1. Press the down button [1] to let the lift plate [2] go down to the
bottom of the tray.
a03xf2c035ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[4]
[1]
[2]
a03xf2c036cb
a03xf2c037ca
[1] [2] 6. Remove the nine screws [1] and remove the cover [2].
[1] [1]
a03xf2c061ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[1] a03xf2c062ca
[1]
[2]
a03xf2c063ca
10. Slide the pulley/Fr1 [1] and the pulley/Fr2 [2], and pull out the wire
[4] [2] [1] ends of the lift wire/Fr1 [3] and the lift wire/Fr2 [4] from each hole
of the shaft [5].
Note
• The wire end of the shorter wire, lift wire/Fr2 [3], must be
inserted into the shaft hole near the frame of the cover
paper tray. The shaft hole near the center of the tray is
used for the shorter wire/Fr2 [3].
• When you install the pulley, raise the lift plate slightly to
give slack to the wire. Insert the wire ends one at a time
into the shaft hole, and secure them with the pulley/Fr1 [1]
and the pulley/ Fr2 [2]. The wires can be inserted easily in
this way.
• When you install the pulley, be sure to fasten the pulley/
Fr1 [1] first, and then install the pulley/Fr2 [2].
[3] [5]
a03xf2c064ca
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
11. Remove the E-rings [1], 1 each, and then remove the wire cover
[1] [2] [3] [5] [4]
[2].
12. Remove the wire/Fr1 [4] and the wire/Fr2 [5] from the pulley [3].
Note
• When you install the wires, make sure that the wires are
properly routed inside the wire covers [2] and are not
crossed each other.
[5] [4]
a03xf2c040ca
13. Pull out the wire ends [4] of the wire/Fr1 [2] and the wire/Fr2 [3]
[3] [2]
through the lift plate arm [1].
Note
• When you pull out the wire, pull it out carefully so as not
to damage it with sharp metal edges.
[1]
[4]
a03xf2c041ca
G-71
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[1]
a03xf2c065ca
[1] [2] 15. Remove the lift wire/Rr1 [1] and the lift wire/Rr2 [2] in the same
manner as step 10 to 13.
16. Reinstall the preceding parts following the removal steps in
reverse.
Note
• After completion of the installation, check the lift plate to
see if it is horizontal.
a03xf2c042ca
G-72
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[4]
[3]
a03xf2c043ca
a03xf2c044ca
[2] [1] 7. Remove the three screws [1] and remove the paper lift motor cover
[2].
a03xf2c045ca
G-73
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[2] [1] 8. Remove the two screws [1] and remove the paper lift motor/1 (M2)
[2] and the paper lift motor/2 (M3) [2].
9. Reinstall the preceding parts following the removal steps in
reverse.
a03xf2c046ca
[4]
a03xf2c047ca
6. Loosen the screw [1], and release the filter replacement assy
[1] [8]
retaining mechanism stopper [2].
7. Remove the E-ring [3], pull the shaft [4] toward you, and pull out
the shaft [4] through the hole [6] in the connector cover [5].
8. Release the lock [7] of the wire clamp and press it in toward the
rear panel.
9. Remove the two screws [8] and remove the connector cover [5].
[7] [5]
[3] [6]
a03xf3c048ca
G-74
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[4] [1]
[2]
[3]
a03xf2c050ca
a03xf2c051ca
G-75
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
[1]
a03xf2c052ca
[1]
[2]
a03xf2c053ca
a03xf2c054ca
G-76
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
(1) Procedure
1. Loosen the screw [1], and release the filter replacement assy
[1] [8]
retaining mechanism stopper [2].
2. Remove the E-ring [3], pull the shaft [4] toward you, and pull out
the shaft [4] through the hole [6] in the connector cover [5].
3. Release the lock [7] of the wire clamp and press it in toward the
rear panel.
4. Remove the two screws [8] and remove the connector cover [5].
[7] [5]
[3] [6]
a03xf3c048ca
[2] [3]
a03xf2c056ca
[1] [3]
7. Disconnect the connector [1].
[2]
8. Remove 2 screws [2], and then remove the multi feed detection
board/R (MFDBR) [3].
a03xf2c057ca
G-77
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 5. PF-602m
9. Remove the screw [1], slide the cover [2] in the arrow-marked
[2]
direction, and remove the cover down.
Note
• When you install the cover, be sure to insert the tab [3] on
the cover into the hole of the horizontal conveyance unit
[4].
a03xf3c058ca
a03xf2c059ca
G-78
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
6. PF-707
6.1 Items you must not disassemble or reassemble
6.1.1 Framework panel/1, framework panel/2
(1) Positions from which removing is prohibited
• 8 mounting screws of the framework panel/1
• 22 mounting screws of the framework panel/2
[1]
[2]
[2] [2]
[1] Screws which you must not remove [2] Screws which you must not remove
G-79
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[2]
[1] [1]
[2]
[1]
[3]
[4]
[1] [2]
G-80
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[2]
[1]
[1]
G-81
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1]
[3]
[2]
6.3.9 Tray
(1) Procedure for pulling out the tray
1. Open the front door [1].
2. Insert a driver into the hole [2] and pull out the tray [4] while you lift
[2]
[3] up a little the tray lock lever [3].
[4]
[1]
a0gdt3c048ca
G-82
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
1. Open the front door. (Refer to G.4.3.20 (1) Procedure for pulling
out the tray)
2. Remove the screw [1] and then remove the stopper [2].
3. Pull out the tray. (Refer to G.4.3.20 (1) Procedure for pulling out
the tray)
4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
[1] [2]
[3]
[2]
[1]
G-83
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
6. Remove 4 E-rings [1] and then remove 1 each of the pulley covers
[7] [2] [1]
[2].
7. Lift the paper lift plate [3] horizontally to loosen 1 each of the lift
wires/Rt [4] back and forth, and then remove it from the pulleys [5]
and [6].
[6] [5] [1] [2] 8. Lift the paper lift plate [3] horizontally to loosen 1 each of the lift
wires/Lt [7] back and forth, and then remove it from the pulleys [6].
Note
• When you hook the lift wire to the pulley, be sure to hook
the shorter lift wire/Lt [7] to the inside and the longer lift
wire/Rt [4] to the outside.
• When you install the wires, make sure that the lift wires
are properly routed inside the wire covers and are not
crossed each other.
[4]
9. Remove the pulleys [5] and [6].
Note
• When you reinstall the pulley, be sure that the metal
bearing comes to the outside.
[3]
a0gdt3c097ca
10. Remove the E-ring [1] and move the bearing [2] into the inside.
[7] [6] [5] [4] [3] [2] [1]
11. Remove the E-ring [3] and move the gear [4] in to the inside and
then remove the pin [5].
12. Remove the E-ring [6] and move the bearing [7] into the inside.
a0gdt3c098ca
G-84
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
13. Move the pulley [1] into the inside [2] and remove the lift wire/Lt [3]
[2] [1] [4] [3] [5] [6]
from the shaft hole [4]. Move the pulley [5] and remove the lift wire/
Rt [6].
Note
• Be sure to put the shorter lift wire/Lt [7] to the inside and
the longer lift wire/Rt [4] to the outside.
a0gdt3c099ca
14. Pull out the lift wire/Rt and the lift wire/Lt [3] from the hole [2] of the
[2] [1] [3] [4]
lift plate arm [1] to downward.
Note
• When you reinstall it, be sure to put the circular cylindrical
shape wire end [4] from the downside of the hole [2].
• Be sure to install the shorter lift wire/Lt to the lift plate arm
[5] and the longer lift wire/Rt to the lift plate arm [6].
• When you pull or install it, be sure to pull out carefully and
be careful not to damage it with the corner of the metal
plate.
[5] [6]
a0gdt3c100ca
6.3.11 Paper leading edge separation fan /Fr1 (FM9), /Fr2 (FM13), /Fr3 (FM17), /Rr1 (FM4), /Rr2 (FM8), /Rr3 (FM12)
Note
• The height inside the trays differ for Tray1, Tray2, and Tray3.
Therefore, remove the tray before you remove the paper leading edge separation fan of Tray1 and Tray2.
For Tray3, you can remove the paper leading edge separation fan while it is installed to the PF.
[2]
a0gdt3c006ca
G-85
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1] a0gdt3c135ca
[5] [4] [7] [1] [2] 5. Remove the 3 screws [1] and move the paper leading edge
separation fan/Fr1 and the paper leading edge separation fan/Fr2
[2] in the arrow-marked direction.
6. Remove the 3 screws [4] and move the paper leading edge
separation fan/Rr1 and the paper leading edge separation fan/Rr2
[6] [5] in the arrow-marked direction [6] to remove.
Note
• When you reinstall the paper leading edge separation fan/
Fr1, the paper leading edge separation fan/Fr2, the paper
[3] leading edge separation fan/Rr1, and the paper leading
edge separation fan/Rr2 [5], be sure to press them against
the air duct [7]. Secure the screws so that there is no
space between the contacting section [8].
[8]
a0gdt3c007ca 7. Reinstall the preceding parts following the removal steps in
reverse.
[2]
a0gdt3c008ca
G-86
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[3] [2]
[1]
a0gdt3c001ca
G-87
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1] [3] 4. Remove 2 screws [1] and the connector [2], and then remove the
upper limit sensor mounting plate [3].
[2] a0gdt3c002ca
[1] 5. Remove 4 screws [1], tilt the fan mounting plate [2], and then
remove it in the arrow-marked direction [3].
G-88
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[2] [3] 9. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reinstall it, be sure to install the air duct [1]
temporary and fix it with the screws [4] and pull the
plunger [2]. Be sure that the gap A of the plunger gets to
the standard value at the position where the shutter [3]
contacts to the air duct [1].
• Standard value: A = 0.2 mm to 0.7 mm
[4] [1]
a0gdt3c005ca
[2] a0gdt3c104ca
4. Remove 4 screws [2] (in the case of the trays 1 and 2 [1]) or 4
screws [4] (in the case of the tray 3 [3]), and then remove the
[1]
reinforcing plate [5].
[2] [5]
[3]
[4]
a0gdt3c105ca
G-89
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1] a0gdt3c106ca
6. Remove 5 screws [1], the E-ring [2], and the bearing [3] and then
[1] [4]
remove the paper lift gear assy [4].
7. Reinstall the preceding parts following the removal steps in
reverse.
[3] [2]
[1]
a0gdt3c107ca
[1] a0gdt3c108ca
G-90
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
Note
[2] [3] [1] • When you reinstall it, be sure to put the pin [2] of the arm
[1] into the hole [3] and the pin [4] into the hole [6] of the
support bracket [5].
[5]
[3]
a0gdt3c110ca
6. Remove 5 screws [1], and then remove the top of the paper lift
[1]
gear assy [2].
Note
• When you reinstall it, be sure to align 3 D-cut [3] positions
of the shaft and then tighten the screw [1].
[2] [3]
[1]
[3]
a0gdt3c111ca
G-91
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
7. Remove 2 screws [1], and then remove the paper lift motor [2].
[2] [1]
8. Reinstall the preceding parts following the removal steps in
reverse.
a0gdt3c112ca
4. Remove the screw [1] and then remove the paper feed suction unit
[1] [2] [2] in the arrow-marked direction.
[1]
[2]
G-92
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1]
[1] 3. Remove 2 screws [1] and then remove the neutralizing parts assy/
Rr [2].
[2]
4. Remove the screw [1] two each and release the sensor assy [2].
[1] [2] Release the wiring harnesses from the clamp.
7. Remove 4 screws [1] and then remove the suction duct assy [2] and
[3] [2] [1] the wiring harness [3] in the arrow-marked direction.
G-93
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
Note
[2] [1] • The shaft [1] and the 2 bearings [2] are installed on the
suction duct. However, they are not fixed.
Be careful not to loose them.
[3] 8. Remove the E-ring [1] and then remove the bearing [2].
[5] 9. Move the bearing [3] and then pull out the belt drive roller assy [4]
from the paper feed belt [5].
Note
• Be sure to check that the paper feed belt is not tilt against
the roller and rotates smoothly.
10. Remove the screw [1] one each and then remove the neutralizing
parts/Fr [2], and the neutralizing parts/Rr [3].
[3] [1]
[2] [1]
G-94
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
11. Remove 1 each of the E-rings [1] and the bearings [2] and then
[1] [2] [3] remove the 2 belt driven roller assy/A [3].
12. Remove the E-ring [4] and the bearing [5] and then remove the belt
driven roller assy/B [6].
[6]
[4] [5]
[5] 13. Remove the E-ring [1] and remove the bearing [2].
14. Remove the E-ring [3] and move the bearing [4] in the arrow-
marked direction.
Note
• When you remove or install the E-ring [3], be sure not to
convert the bearing support bracket [5].
16. Reinstall the preceding parts following the removal steps in reverse.
[1] [2]
6.3.16 Paper suction fan/1 (FM1), /2 (FM2), /3 (FM3), /4 (FM4), /5 (FM5), /6 (FM6)
(1) Procedure
[3] [1] [2] [4] 1. Remove the tray. (Refer to G.6.3.9.(3) Procedure for removing the
tray)
2. Remove the paper feed suction unit. (Refer to G.6.3.14 Paper feed
suction unit)
3. Disconnect the connector [1], and release the wiring harness from
the clamps.
4. Remove 3 screws [2] and then remove the protecting sheet [3], the
paper suction fan/1 (FM1), the paper suction fan/3 (FM3), and the
paper suction fan/5 (FM5) [4].
5. Disconnect the connector [1], and release the wiring harness from
the clamps.
6. Remove 3 screws [2] and then remove the protecting sheet [3], the
paper suction fan/2 (FM2), the paper suction fan/4 (FM4), and the
paper suction fan/6 (FM6) [4].
G-95
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[3] [1] [2] [4] 7. Reinstall the preceding parts following the removal steps in
reverse.
6.3.17 Paper feed assist fan/Fr1 (FM11), /Fr2 (FM15), /Fr3 (FM19), /Rr1 (FM12), /Rr2 (FM16), /Rr3 (FM20)
(1) Removing procedure of the side guide assy
1. Pull out the tray completely. (Refer to "G.6.3.9 Tray")
2. Loosen 1 each of the screws [1] of the side guide/Fr and the side
guide/Rr.
[6] 3. Remove each of the screws [2], 2 each, and shorten the
reinforcing plate [3].
[5] [4] 4. Remove the screws [4] and remove the reinforcing hinge [5] from
the pin [6].
Note
• Be careful that the screw [4] is the stepped screw.
G-96
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[2]
[5]
[1]
(2) Removal procedures of the paper feed assist fan/Fr1 (FM11), the paper feed assist fan/Fr2 (FM15), the paper feed
assist fan/Fr3 (FM19).
1. Remove 2 screws [1] and remove the cover [2], [3].
[5] [6] [7] [3] [2] Note
• The covers [2], [3] have the projection on the bottom, be
sure to put it into the positioning hole on the side guide.
• Be sure to check that the slide knob [4] moves smoothly
after you install the cover [3].
2. Remove the screw [5] and then remove the side guide fixed plate
[6].
3. Remove 2 screws [7], and then press the side guide lock lever [9]
slightly to remove the lever cover [8].
4. After removing 9 screws [1], rotate the small size guide [2], release
[1] [4] the magnet, and then remove the cover [3].
Note
• When you reinstall it, be careful that the cover does not
press the E-ring [4].
[1]
[1]
G-97
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
5. Remove the screw [1] and then remove the supporting bracket [2]
[2] and the side guide lock lever [3].
[1]
[3]
a0gdt3c076ca
a0gdt3c102ca
7. Remove 3 screws [1] and then remove the protecting sheet [2], the
[3] [2] [1]
paper feed assist fan/Fr1 (FM11), the paper feed assist fan/Fr2
(FM15), and the paper feed assist fan/Fr3 (FM19) [3].
Note
• When you reinstall it, be sure to install so that the wiring
harness comes to the position in the picture.
• Be sure to install so that the protecting sheet does not
slack.
a0gdt3c103ca
G-98
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
(3) Removal procedure of the paper feed assist fan/Rr1 (FM12), the paper feed assist fan/Rr2 (FM16), and the paper
feed assist fan/Rr3 (FM20)
1. Remove 2 screws [1] and remove the cover [2], [3].
[2] [1] Note
• The covers [2], [3] have the projection on the bottom, be
sure to put it into the positioning hole on the side guide.
• Be sure to check that the slide knob [4] moves smoothly
after you install the cover [3].
2. Remove 2 screws [5] and then press the side guide lock lever [7]
slightly and remove the lever cover [6].
3. Remove the screw [1] and then remove the supporting bracket [2]
[2] and the side guide lock lever [3].
[1]
[3]
a0gdt3c076ca
4. Remove the 2 screws [1] and remove the reinforcing hinge [2].
[1] [2]
a0gdt3c101ca
G-99
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
a0gdt3c102ca
6. Remove 3 screws [1] and then remove the protecting sheet [2], the
[3] [2] [1]
paper feed assist fan/Rr1 (FM12), the paper feed assist fan/Rr2
(FM16), and the paper feed assist fan/Rr3 (FM20) [3].
Note
• When you reinstall it, be sure to install so that the wiring
harness comes to the position in the picture.
• Be sure to install so that the protecting sheet does not
slack.
a0gdt3c103ca
6.3.18 Shutter solenoid/Fr1 (SD5), /Fr2 (SD10), /Fr3 (SD15), /Rr1 (SD6), /Rr2 (SD11), /Rr3 (SD16)
(1) Procedure
1. Remove the side guide assy/Fr. (Refer to "G.6.3.17 Paper feed
[2] [1] assist fan/Fr1 (FM11), /Fr2 (FM15), /Fr3 (FM19), /Rr1 (FM12), /Rr2
(FM16), /Rr3 (FM20)")
2. Remove 2 screws [1] and remove the cover [2], [3].
Note
• The covers [2], [3] have the projection on the bottom, be
sure to put it into the positioning hole on the side guide.
• Be sure to check that the slide knob [4] moves smoothly
after you install the cover [3].
3. Remove 2 screws [5] and then press the side guide lock lever [7]
slightly and remove the lever cover [6].
G-100
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
4. After you remove 10 screws [1], rotate the small size guide [2].
[1] [4] Release the magnet and remove the cover [3].
Note
• When you reinstall it, be careful that the cover does not
press the E-ring [4].
[1]
[1]
5. Remove the screw [1] and then remove the supporting bracket [2]
[2] and the side guide lock lever [3].
[1]
[3]
a0gdt3c076ca
[4]
[2]
a0gdt3c077ca
G-101
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
8. Remove 2 E-rings [1] and then pull out the pin [2] and remove the
[3] [1] [2]
plunger [3].
a0gdt3c078ca
a0gdt3c079ca
[2] a0gdt3c126ca
G-102
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[4]
[1] [2]
[2]
[1]
G-103
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
[1] [2]
[2]
6. Pull out the wiring harness [1] to the inside from the hole [2], and
[1] [2] then release the wiring harness.
G-104
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
(1) Procedure
[1] 1. Open the open close cover [1].
G-105
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
2. Remove 2 screws [1] and release the claw [2], and then remove
the protective cover/Up [3].
[1]
[3]
[2]
5. Remove the screw [1]. Pull the protective cover/Lw [2] frontward
and remove it.
[3] Note
• When you reinstall it, be sure to put 2 claws [3] of the
protective cover/Lw [2] into the holes [4] of the horizontal
conveyance unit.
[4]
[4] [3]
[1] [2]
G-106
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 6. PF-707
G-107
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 7. LU-202
7. LU-202
7.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover section Upper door
Clutch cover
Paper feed cover
Right cover
Front cover
Rear cover
2 Up down section Replacing the lift wire
3 Paper feed section The paper size VR (VR1)
3. Remove the 2 screws [5]. Slide the door [1] in the direction of the
arrow [6]. Tilt it in the direction of the arrow [7] and remove it..
4. Reinstall the preceding parts following the removal steps in
reverse.
G-108
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 7. LU-202
[2] a03wf2c013ca
[2] a03wf2c014ca
[2]
[3] [2]
a03wf2c015ca
G-109
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 7. LU-202
a03wf2c016ca
[8] [10]
[5]
[6]
[7]
[11]
[4] [1]
[12]
FRONT [9] [3]
[2] a03wf2c017ca
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[4] [3]
a03wf2c018ca
[1] [2] [12] [11] [6] [3] [4] 7. Remove the wire binding [1] from the saddle [2].
8. Remove the 8 screws [3].
9. Loosen the screw [4] 1 or 2 turns.
Note
• Do not loosen the screw [4] too much. When you loosen
the screw too much, the clearance sponge [5] is possibly
damaged.
10. Push the lower part of the bulkhead plate [6] a few millimeters in
the direction of the arrow [7]. Avoid the actuator [8] and push the
tab [9] to remove the lower limit sensor (PS101) [10].
Note
• When you remove and install PS101, be careful not to
damage it.
• When you install, make sure that the tab [9] is securely
[3] [5] [7] [3] inserted.
11. Slide the upper part of the bulkhead plate [5] to the direction of the
arrow [11], and tilt it until it comes off from the metal plate [12].
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[3] a03wf2c021ca
a03wf2c022ca
[2]
[5]
[4]
[3] a03wf2c023ca
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9. Remove the E-ring [1] and then remove the gear [2] and the pin
[3].
10. Remove the E-ring [4], then remove the gear [5] and the outer
bearing and the inner bearing [6].
11. Remove the E-ring [1] and then remove the gear [2] and the pin
[3].
12. Remove the E-ring [4] and the bearing [5].
[3] [2] 13. Remove the 4 screws [1] and the 2 screws [2], and remove the
paper lift drive section [3].
Note
• Be careful not to damage the clearance sponge [4].
• The screws [2] are shoulder screws. Make sure to attach
the screws properly so that the metal plate is fitted
securely.
[1] [4]
a03wf2c026ca
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[5]
[6] [7]
[2] [5] [4] [3] [9] [10] [1] 6. Check points when you reinstall the lift wire/Rr1
Note
• When you install the lift wire/Rr1 [1], insert the cylindrical-
shaped end of the wire [3] into the hole of the drive shaft
[2]. Insert the pulley [5] letting the wire through the cutout
[4]. Wind the wire 7 turns clockwise [6] (from the panel [7]
side to outward [8]) in a single layer.
• When you install the lift wire/Rr1, be sure that the lift wire/
Rr2 [9] and the lift wire/Rr3 [10] are not on either side edge
of the pulley. Be sure that the lift wire/Rr1 [1] is wound 1
turn at the panel side [7].
[8] [7]
[6] a03wf2c028ca
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[4] [6] [7] [8] 7. Release the hook [2] of the spring/Fr [1] provided at the front, and
remove the ball shaped wire end [3].
8. Remove the lift wire/Fr1 [6] from the pulley [4] and [5].
9. Remove the E-ring [7] and the pulley [8], and then remove the lift
wire/Fr1 [6].
a03wf2c029ca
[5] [4] [2] [3] [1] 10. Check points when you reinstall the lift wire/Fr1
Note
• When you install the lift wire/Fr1 [1], insert the cylindrical-
shaped end of the wire [3] into the hole of the drive shaft
[2]. Insert the pulley [5] letting the wire through the cutout
[4]. Wind the wire 7 turns counterclockwise [6] (from the
panel [7] side to outward [8]) in a single layer.
• Before you install the lift wire/Fr1, rotate the shaft
counterclockwise to prevent the lift wire/Fr2 [9] and Fr3
[10] from getting loose.
• Be sure to check that the wires are not loosened and are
[7] [10] [9] [8] [6]
not on either side edges of the pulleys.
a03wf2c030ca
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[11] [10] [12] 11. Remove the E-ring [1] and the pulley [2], and then pull out the wire
end [3].
12. Remove the lift wire/Fr2 [4] from the pulley [5], [6] and [7].
Note
• When you remove the wire from the pulley [5], [6] and [7],
pull the wire out from the convex portion [8] of the wire
cover [9], then move the wire cover.
[9] 13. Remove the screw [10], and remove the wire protective cover [11].
[5] 14. pull the ball shaped wire end [12] and remove it straight up, and
remove the lift wire/Fr2 [4].
[8] Note
• When you remove or install the lift wire, be careful not to
damage it with the metal plate.
[4] [6]
[5] [7]
[1]
[2] [3]
a03wf2c031ca
[8] [7] 15. Remove the 2 E-rings [1] and the pulley [2], and remove the lift
wire/Fr3 [3].
16. In the same manner as Step 12, remove the lift wire/Fr3 [3] from
the pulley [4], the pulley [5] and the pulley [6].
17. In the same manner as step 13 and step 14, remove the screw [7]
and the wire cover [8], and remove the lift wire/Fr3 [3].
[5]
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[7] [8] 18. Remove the E-ring [1] that is provided at the back and the pulley
[2], and remove the lift wire/Rr2 [3].
19. In the same manner as Step 12, remove the lift wire/Rr2 [3] from
the pulley [4], the pulley [5] and the pulley [6].
20. In the same manner as step 13 and step 14, remove the screw [7]
and the wire protective cover [8], and remove the lift wire/Rr2 [3].
Note
• After you install the lift wire, make sure that the lift wire
[5] does not contact with the metal plates or some other
parts.
[7] [8] 21. Remove the 2 E-rings [1] and the pulley [2], and remove the lift
wire/Rr3 [3].
22. In the same manner as Step 12, remove the lift wire/Fr3 [3] from
the pulley [4], the pulley [5] and the pulley [6].
23. In the same manner as step 13 and step 14, remove the screw [7]
and the wire protective cover [8], and remove the lift wire/Rr3 [3].
Note
• After you install the lift wire, make sure that the lift wire
[5] does not contact with the metal plates or some other
parts.
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[5]
a03wf2c035ca
[5]
[3] [4]
a03wf2c036ca
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8. MB-506
8.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Paper feed section Paper size VR/BP (VR3)
[2]
3. Remove the connector [1].
[1]
4. Slide the side guide/Fr [1] and the side guide/Rr [2] inside.
[3] 5. Remove the screw [3], and then remove the side guide/Fr [1].
6. Remove the screw [4], and then remove the side guide/Rr [2].
[4]
[1] [2]
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7. Remove 2 screws [1], and then remove the bypass cover/Up [2].
[1] [2]
Note
• The gear [1] has 3 holes. The gear cover [2] has 1 hole.
The side guide rack/1 [3] has 1 hole. The side guide rack/2
[4] has 1 hole.
• When you install the bypass cover/Up, match each hole
[5] [5] to the positions in the picture.
[3]
[2] [1] 8. Remove the connector [1], and then remove the paper size VR/BP
(VR3) [2].
9. Reinstall the preceding parts following the removal steps in
reverse.
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9. OT-502
9.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Paper exit section OT-502
[1]
[2] [2]
[1] [3]
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10. EF-103
10.1 List of disassembling and assembling parts
The procedure is same as the it of the main body fusing unit.
Num Section Parts name
ber
1 Fusing section Temperature sensor/1 (TH1)
2 Temperature sensor/2 (TH2)
3 Thermostat/1 (TS1)
4 Thermostat/2 (TS2)
5 Thermostat/3 (TS3)
6 Temperature sensor/5 (TH5)
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11. RU-516
11.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Framework section Charging control framework unit
[1] [3]
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Note
[1][2] [1][2] • When you install the charging control framework unit to
another main body, refer to the following steps. When you
do not install the unit as follows, the charging control
framework unit skews. Therefore, installation possibly
fails or jam possibly occurs.
• Hook the 2 holes [1] of the charging control framework
unit to the 2 screws [2] of the main body.
• Loosen the circled 18 screws.
• Install the option mounting plate/FrUp and the option
mounting plate/RrUp in the reverse order of step 3, 4.
• Install the option mounting plate/FrLw and the option
mounting plate/RrLw in the reverse order of step 2.
• Tighten the circled 18 screws.
• Reinstall the charging roller assy. (Refer to F.13.2.1
Replacing the charging roller and the charging driven
roller)
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12. RU-517
12.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Left cover/Up
Left cover/Lw
2 Framework section Charging control framework unit
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[3]
[1] [2]
[1] New type RU-517 [2] Old type RU-517
[3] Adjustment screw -
[2] [1] 5. Disconnect 2 connectors [1] and release the clamp [2].
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6. Remove 2 screws [1] and remove the conveyance door [2] and the
hinge assy [3] in the arrowed direction.
7. Reinstall the preceding parts following the removal steps in
reverse.
Note
• Be sure to perform I.16.1 Conveyance door position
adjustment after the conveyance door is installed.
[2] [1] 5. Disconnect 2 connectors [1] and release the clamp [2].
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4. Disconnect the connector [1] and release the wiring harness [2]
[1] [2] from the clamp.
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6. Close the conveyance door [1], and turn the lever [2] in the
[1] [2] direction of the arrow.
Note
[3] [1] [2] • When the charging control framework unit [1] is installed,
be careful that the wiring harness [2] does not get caught
by the stay [3].
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[3] [3]
G-131
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13. MK-740
13.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Paper feed section Paper feed tray
[1]
[2]
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14. RU-509/HM-102
14.1 Items you must not disassemble or reassemble
14.1.1 Color density sensor unit
(1) Positions from which removing the screws is prohibited
• Mounting screws of the color density detection board/Y, the color density detection board/M, the color density detection board/C, the color
density detection board/K, 2 each
[2]
[1]
[1] Screws which you must not remove [2] Color density sensor unit
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[1] [2]
[3]
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[2] [3]
[1] [2]
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[1]
[1] [1]
[3] [1] 5. Cut off the connection of the pipes [3] and [4] while you press the
brackets [1] and [2].
Note
• Discharge water inside the cut pipe [4] to the proper
container, otherwise water leaks when you cut off the
connection of the pipe [4].
[2] [4]
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[2]
[3]
[4]
[2] 10. Remove 4 screws [1] from the right rail and left rail.
11. Remove the humidification unit [2].
Note
• When you remove the humidification unit [2], never hold
the parts easily deformed such as the Jam clearing lever.
• When you reinstall the humidification unit [2], be sure to
fit the groove on the left side of the unit [3] to the rail [4]
before you put the entire unit on the rail.
[1] [3]
[4]
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[1]
[1] [3] 6. Pull out the humidification unit and remove 2 pipes. (Refer to G.
14.3.5 Humidification unit)
7. Pull out the water feed tank. (Refer to F.15.3.2 Replacing the water
feed filter)
Note
• Be sure to put the pipe to the left [1] beforehand so that it
does not get stuck inside.
9. Remove 2 screws [2] and then remove the water feed tank [3].
[2]
[1]
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(1) Procedure
1. Remove the upper cover. (Refer to G.14.3.4 Upper cover)
2. Disconnect the 3 connectors [1].
3. Remove 4 screws [2] and then remove the color density sensor
unit [3].
[1]
[2] [3]
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5. After you replace the color density sensor unit, perform the
following adjustment. (Delete all the registered adjustment values
and adjust again. )
1. Maximum density initial adjustment (Refer to R.2.4.5
Procedure for the setup)
• Perform the procedure for the setup.
• Prepare a standard paper.
2. Adjustment of color sensor for each paper type (Refer to the
User's Guide)
3. Color density control (Manual adjustment) (Refer to R.2.8
Color Density Control (Manual Adjustment))
4. Any of the following adjustments.
• Exact Color (when IC-602 or Exact Color is used) (Refer to
R.2.10 Exact Color)
• G7 calibration (when IC-602 or the G7 calibration is used)
(Refer to R.2.11 G7 Calibration)
• IC-308/IC-415 calibration (when IC-308/IC-415 is used)
[2] [1]
(Refer to R.2.12 IC-308/IC-415 Calibration)
14.3.9 Shutter
(1) Procedure
[3] 1. Remove the upper cover. (Refer toG.14.3.4 Upper cover)
2. Loosen 2 screws [1] and then remove the stopper [2].
3. To remove the shutter [3], pull out it in the arrow-marked direction.
4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
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1. Install EEPROM (IC33) of the old control board [1] to the new
control board [2].
Note
• Be sure to install the "A" sections of the EEPROM (IC33)
in the same direction.
• After you replace the RU control board (RUCB), conduct
rewriting of the firmware.
(Refer to )J. Rewriting of firmware)
[1]
[2]
G-141
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15. RU-510
15.1 List of disassembling and assembling parts
No. Section Parts name
1 Cover Front door
2 Rear cover
3 Left cover
4 Upper cover
5 Others RU control board (RUCB)
[4]
[5] [4]
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[1]
[1] [1]
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[2] [1]
[3]
[1]
[2]
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Note
A • Be sure to install the "A" sections of the EEPROM (IC19) in
the same direction.
• After replacing the RU control board (RUCB), conduct
A rewriting of the firmware.
(Refer to J. Rewriting of firmware)
a04jf2c017ca
G-145
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16. FS-531
16.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Upper cover/1
2 Upper cover/2
3 Front door
4 Rear cover
5 Left cover
6 Main tray section Main tray
7 Up down wire
8 Stacker section Stacker unit
9 Conveyance section Paper exit opening unit
[2]
[3] 15jkf2c012na
(1) Procedure
[3]
1. Remove the upper cover/1. (Refer to G.16.2.2 Upper cover/1)
[4] 2. Open the front door [1].
3. Remove 2 screws [2], pull out the sub tray [3], and then remove
the upper cover/2 [4].
4. Reinstall the preceding parts following the removal steps in
[1] reverse.
[2] 15jkf2c013na
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[2]
15jkf2c034na
[2]
15jkf2c035nb
[2] 15jkf2c036na
G-147
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(1) Procedure
1. Push up the actuator [1] of the main tray upper limit sensor (PS2)
[1] with fingers and down the main tray [2].
2. Deactivate the main power switch (SW1) and the sub power switch
(SW2) of the main body and unplug the power plug from the power
outlet.
[2]
15jkf2c014na
[1]
[3]
15jkf2c015na
(1) Procedure
[3] [4] 1. Remove the following parts.
• Left cover (Refer to G.16.2.6 Left cover)
• Front door (Refer to G.16.2.4 Front door)
• Rear cover (Refer to G.16.2.5 Rear cover)
• Main tray (Refer to G.16.2.7 Main tray)
2. Remove 5 screws [1] and remove the reinforcing bracket [2]. Then,
remove the wiring harness from 3 clamps [3] and disconnect the
connector [4].
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[2] [1] 3. Remove 5 screws [1] and remove the up down motor assy [2].
CAUTION
• When the up down motor assy [2] is removed, the main
tray falls. Therefore, hold the tray with your hand and
remove the up down motor assy.
15jkf2c017na
4. Remove 2 screws [1] and then remove the wire bracket [3] of the
up down wire [2] on the rear from the up down stay [4].
[2]
[1]
[3]
[4]
15jkf2c018na
[2]
[1]
15jkf2c019na
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6. Remove the E-ring [1], gear [2], and up down pulley/Lw [3].
Remove the up down wire [4].
[5] Note
[3]
• When you remove the up down pulley/Lw, be careful not
to drop 2 pins [5].
[4]
[1] [2]
15jkf2c020na
7. Temporarily tighten the wire bracket [1] of a new up down wire [4]
to the up down stay [2] with 2 screws [3].
Note
• When you install the up down wire [4], the shorter one [5]
faces down and the longer one [6] faces up.
[6]
[2]
[4]
[1]
[5] [3]
15jkf2c021na
8. Fasten the up down wire end with the wire end hole inside of the
up down pulley/Lw [1]. Through the notch [2] and wind 5 turns from
inside to outside with no slack. Then, align with the pin [3] and
insert the up down pulley/L [1] in the shaft.
[3]
[1]
[2]
15jkf2c022na
[2] [1] [4] [3] 9. Insert the wire winded up down pulley [1] in the shaft so that the
pin [3] in which the shaft [2] has been inserted fits in the groove [4]
of the pulley.
15vlf2c009na
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10. Hook the up down wire on the up down pulley/Up [1] and wind the
wire 2 turns around the up down pulley/Lw [2] from inside to
[1]
outside with no slack. Then, through the notch of outside and
fasten with the wire end hole [3].
Note
• Be sure not to overlap the short up down wire (first
winded) and the longer up down wire (latter winded) on
[3]
the up down pulley/Up.
[2]
15jkf2c023na
11. Insert the pin [1] and the gear [2] into the shaft, and fasten them
with the E-ring [3].
[1]
[2]
[3] 15jkf2c024na
12. Use a tension gauge or a spring balance and pull the belt
tensioner [1] with a specified force A [3] and tighten 2 screws [2].
Specified value [3]: A = 2.5kg ± 0.25kg
[3]
[2]
[1]
15jkf2c025na
[2]
13. Loosen 2 screws [2] of the wire bracket [1] on the front and push
down the up down stay [3]. Then, tighten 4 screws [5] and [2] on
the rear and front in a horizontal position.
Note
• Be sure to check that the up down stay [3] is in a
horizontal position. When the stay is aslant, the main tray
up down motor (M3) or the gear is overloaded and has a
[1] risk of the damage.
[3]
[4] [5] 15jkf2c026na
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(1) Procedure
1. Remove the following parts.
[2] • Booklet tray
• Left cover (Refer to G.16.2.6 Left cover)
• Front door (Refer to G.16.2.4 Front door)
• Rear cover (Refer to G.16.2.5 Rear cover)
2. Separate the FS from the main body.
3. Pull out the stacker unit.
4. Remove 2 connectors (CN22, CN23) [2] from the relay board (RB)
[1] on the rear of the stacker unit.
5. Remove the wiring harness from 3 clamps [3].
6. Remove the C-clip [1] and the shaft [2], and then separate the
[2] [1] coupling arm [3].
[3] a0drf2c003ca
[1] 7. Remove 2 screws [1] that are provided on the rail stopper, and
then pull out the stacker unit [2] further.
Note
• To prevent the falling of the FS, put something [3] under
the pulled out stacker unit for balancing.
G-152
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 16. FS-531
8. Remove 2 screws [1] and then lift the stacker unit [2] to remove it
[4] from the guide rail [3].
[3] Note
• Be careful of your posture when you remove it so that you
do not suffer backache.
[5]
[1]
9. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you reinstall the stacker unit [2] to the guide rail [3],
check that the hook [4] is securely fit in the installation
hole [5].
[2] [1]
[3] [5]
[4]
15vlf2c013na
[1]
15vlf2c014na
3. Remove the screw [3] of the paper exit opening open close link [2]
on the paper exit opening unit [1].
[2]
[3]
[1]
15jkf2c031na
G-153
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 16. FS-531
[4] [1] [2] 4. Remove 1 camp [1], fixing screw [2] of the earth cord. 2
connectors [3], and 3 screws [4] of the clamp.
[3] 15jkf2c032na
[1] [2] 5. Remove the E-ring [1] and the bearing [2], 1 each on back and
front, and then remove the paper exit opening unit [3].
6. Reinstall the preceding parts following the removal steps in
reverse.
[2] [1]
[3]
15jkf2c033na
[1]
[2]
a04df2e001ca
fd501fs2078c
G-154
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
17. FS-612
17.1 Items that you must not disassemble or reassemble
17.1.1 Screw not allowed to be removed on the folding stopper
(1) Positions from which removing is prohibited
1 screw that you must not remove on the folding stopper
[1]
15jmf2c017na
[1] Screw that you must not remove on the folding stopper -
Note
• For ease of understand, the position of the folding stopper is shown lower than the actual position in the illustration.
G-155
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
[2]
[3] 15jkf2c012na
(1) Procedure
[3]
1. Remove the upper cover/1. (Refer to G.17.3.2 Upper cover/1)
[4] 2. Open the front door [1].
3. Remove 2 screws [2], pull out the sub tray [3], and then remove
the upper cover/2 [4].
4. Reinstall the preceding parts following the removal steps in
[1] reverse.
[2] 15jkf2c013na
[2]
15jkf2c034na
G-156
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
[2]
15jkf2c035nb
[2] 15jkf2c036na
(1) Procedure
1. Push up the actuator [1] of the main tray upper limit sensor (PS2)
[1] with fingers and down the main tray [2].
2. Deactivate the main power switch (SW1) and the sub power switch
(SW2) of the main body and unplug the power plug from the power
outlet.
[2]
15jkf2c014na
G-157
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
[1]
[3]
15jkf2c015na
(1) Procedure
[3] [4] 1. Remove the following parts.
• Left cover (Refer to G.17.3.6 Left cover)
• Front door (Refer to G.17.3.4 Front door)
• Rear cover (Refer to G.17.3.5 Rear cover)
• Main tray (Refer to G.17.3.7 Main tray)
2. Remove 5 screws [1] and remove the reinforcing bracket [2]. Then,
remove the wiring harness from 3 clamps [3] and disconnect the
connector [4].
[2] [1] 3. Remove 5 screws [1] and remove the up down motor assy [2].
CAUTION
• When the up down motor assy [2] is removed, the main
tray falls. Therefore, remove the up down motor assy
while you hold the tray with your hand.
15jkf2c017na
G-158
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
4. Remove 2 screws [1] and then remove the wire bracket [3] of the
up down wire [2] on the rear from the up down stay [4].
[2]
[1]
[3]
[4]
15jkf2c018na
[2]
[1]
15jkf2c019na
6. Remove the E-ring [1], gear [2] and the up down pulley/Lw [3],
then remove the up down wire [4].
[5] Note
[3]
• When you remove the up down pulley/Lw, be careful not
to drop 2 pins [5].
[4]
[1] [2]
15jkf2c020na
G-159
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
7. Temporarily tighten the wire bracket [1] of a new up down wire [4]
to the up down stay [2] with 2 screws [3].
Note
• When you install the up down wire [4], the shorter one [5]
faces down and the longer one [6] faces up.
[6]
[2]
[4]
[1]
[5] [3]
15jkf2c021na
8. Fasten the up down wire end with the wire end hole inside of the
up down pulley/Lw [1]. Through the notch [2] and wind 5 turns from
inside to outside with no slack. Then, insert the up down pulley/L
[1] in the shaft to align with the pin [3].
[3]
[1]
[2]
15jkf2c022na
[2] [1] [4] [3] 9. Insert the wire winded up down pulley [1] in the shaft so that the
pin [3] in which the shaft [2] has been inserted fits in the groove [4]
of the pulley.
15vlf2c009na
10. Hook the up down wire on the up down pulley/Up [1] and wind the
wire 2 turns around the up down pulley/Lw [2] from inside to
[1]
outside with no slack. Then, through the notch of outside and
fasten with the wire end hole [3].
Note
• Be sure not to overlap the short up down wire (first
winded) and the longer up down wire (latter winded) on
[3]
the up down pulley/Up.
[2]
15jkf2c023na
G-160
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
11. Insert the pin [1] and the gear [2] into the shaft, and fasten them
with the E-ring [3].
[1]
[2]
[3] 15jkf2c024na
12. Use a tension gauge or a spring balance to pull the belt tensioner
[1] with a specified force A [3] and tighten 2 screws [2].
Specified value [3]: A = 2.5kg ± 0.25kg
[3]
[2]
[1]
15jkf2c025na
[2]
13. To push down the up down stay [3], loosen 2 screws [2] of the wire
bracket [1] on the front. Then, tighten 4 screws [5] and [2] on the
rear and front in a horizontal position.
Note
• Be sure to check that the up down stay [3] is in a
horizontal position. When the stay is aslant, the main tray
up down motor (M3) or the gear is overloaded and has a
[1] risk of the damage.
[3]
[4] [5] 15jkf2c026na
[1] 15jmf2c016na
G-161
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
• Be sure to unplug the power plug of the main body from the power outlet.
• If you pull out the stacker unit while you remove the FS from the main body, it causes falling of the FS and is at risk of injury.
(1) Procedure
[1] [2] 1. Remove the following parts.
• Booklet tray
• Left cover (Refer to G.17.3.6 Left cover)
• Front door (Refer to G.17.3.4 Front door)
• Rear cover (Refer to G.17.3.5 Rear cover)
2. Separate the FS from the main body.
3. Pull out the stacker unit.
4. Remove 3 connectors (CN22, CN23, CN24) [1] from the relay
board (RB) [2] on the rear of the stacker unit.
5. Remove the wiring harness from 4 clamps [3].
[3]
a04df2c001ca
[2] [1] 6. Remove the C-clip [1] and the shaft [2], and then separate the
coupling arm [3].
[3] 15jkf2c028na
7. Remove 2 screws [1] that are provided on the rail stopper, and
then pull out the stacker unit [2] further.
Note
• To prevent the falling of the FS, put something [3] under
[1] the pulled out stacker unit for balancing.
[2]
[1]
[3] 15jkf2c029na
8. Remove 2 screws [1] and then lift the stacker unit [2] to remove it
[4] from the guide rail [3].
[3] Note
• Be careful of your posture when you remove it so that you
do not suffer backache.
[5]
[5]
[3]
[4] [1]
15jkf2c030na
G-162
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
[1]
15vlf2c014na
3. Remove the screw [3] of the paper exit opening open close link [2]
on the paper exit opening unit [1].
[2]
[3]
[1]
15jkf2c031na
[4] [1] [2] 4. Remove 1 camp [1], fixing screw [2] of the earth cord. 2
connectors [3], and 3 screws [4] of the clamp.
[3] 15jkf2c032na
[1] [2] 5. Remove the E-ring [1] and the bearing [2], 1 each on back and
front, and then remove the paper exit opening unit [3].
6. Reinstall the preceding parts following the removal steps in
reverse.
[2] [1]
[3]
15jkf2c033na
G-163
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 17. FS-612
1. Install EEPROM (IC10) of the old control board [1] to the new
control board [2].
[1]
[2]
a04df2e001ca
fd501fs2078c
G-164
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 18. PK-512/513
18. PK-512/513
18.1 Items that you must not disassemble and adjust
18.1.1 Punch unit
(1) Parts that you must not remove
Do not loosen the following screws that you must not remove.
[1]
[2]
a04ef2c001ca
[1] Punch unit [2] Screws that you must not remove
[1]
15kjf2c002na
2. Remove the screw [2] and then remove the punch drive board
[1]
cover [1].
[2]
15kjf2c003na
G-165
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 18. PK-512/513
[1]
[2]
15kjf2c004nb
[1]
5. Remove 3 screws [2] and then remove the punch unit cover [1].
[2]
15kjf2c005na
[1] [2]
15kjf2c006na
[1]
G-166
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 18. PK-512/513
[1] 2. Remove the 2 screws [1], and open the board cover [2].
[2]
[1]
[1]
4. Remove 3 screws [2] and then remove the punch unit cover [1].
[2]
15kjf2c005na
[1] [2]
15kjf2c006na
G-167
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 19. PI-502
19. PI-502
19.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Upper cover
2 Rear cover
3 Operation panel cover
4 PI unit PI unit
15jff2c009na
[2]
[3]
15jff2c010na
[3] 15jff2c011na
G-168
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 19. PI-502
19.2.5 PI unit
(1) Procedure
1. Remove the screw [1] and remove the connector cover [2].
[2] [1]
[1]
G-169
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
20. FS-532
20.1 Items that you must not disassemble or reassemble
20.1.1 Red-painted screws
Note
• Screws that are difficult to adjust in the field are painted in red to prevent them from being removed.
• Do not remove or loosen red-painted screws in the field.
[1]
G-170
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[4]
[5]
[1]
[3]
[2]
G-171
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[2] [1]
[1]
[2] [4]
[3]
G-172
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[2]
[1] [2]
5. Disconnect the connector [1] and remove the upper cover/Fr2 [2].
6. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
G-173
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[2] [1]
[1] [2]
[2] [1] 2. Disconnect the connector [1] and remove the front cover [2].
3. Reinstall the preceding parts following the removal steps in
reverse.
G-174
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[1] [2]
[2] [1]
G-175
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[2] [1]
[5] [2]
[4]
8. Remove 2 screws [1] and then remove the stacker unit [2] from the
rail [3].
9. Reinstall the preceding parts following the removal steps in
reverse.
[3] [1]
G-176
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
(1) Procedure
1. Activate the sub power switch (SW2), lower the main tray [1]
blocking the light of the main tray upper limit sensor (PS14) [2]
[3] during up and down operation of the main tray. Deactivate the
main power switch (SW1) and the sub power switch (SW2) of the
main body.
2. Unplug the power plug of the main body from the power outlet.
3. Remove 4 screws [3] and then remove then main tray [1] in the
arrow-marked direction.
[2] 4. Reinstall the preceding parts following the removal steps in
reverse.
[1] [3]
20.3.14 Main tray up down motor (M11), main tray up-down drive assy
(1) Procedure
Note
• After having lowered the main tray, be sure to unplug the power plug from the power outlet.
1. Activate the sub power switch (SW2), and block the light of the tray
[3] [2] [1]
upper limit sensor (PS16) [2] during up and down operation of the
main tray [1]. Then, lower the main tray until it does not bother the
removal of the paper exit cover [3].
2. Deactivate the sub power switch (SW2) and main power switch
(SW1) of the main body.
3. Unplug the power plug of the main body from the power outlet.
4. Remove the rear cover. (Refer to G.20.3.3 Rear cover)
5. Fully pull out the SD unit. (Refer to G.21.3.4.(1) Procedure for fully
pulling out the SD unit)
6. Disconnect the 2 connectors [2] and remove the screw [1]. Then
remove the saddle arm.
[1] [2]
G-177
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
10. Remove the screw [1], and remove the main tray cover/Rr [2].
11. Remove the 2 screws [3], and remove the paper exit cover/Rr3 [4].
[2] 12. Remove 3 screws [5], and remove the paper exit cover/Rr2 [6].
13. Remove the 5 screws [7], and remove the paper exit cover/Rr1 [8].
[7]
[1]
[8]
[5]
[6]
[7]
[4]
[3]
14. Remove the 2 screws [1], and then remove the exterior mounting
plate/1 [2].
G-178
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
[1]
17. Remove the screw [1], and remove the metal plate [2].
[2] [1]
18. Remove 6 screws [1] and then remove the main tray up-down
[1] drive assy [2] in the arrow-marked direction.
Note
• Be sure to remove the main tray up-down drive assy [2]
while you hold the main tray by hand.
If not to do so, the main tray drops off.
[1]
[1]
G-179
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 20. FS-532
1. Install EEPROM (IC70) of the old control board [[1] to the new
control board [2].
[1]
[2]
fd501fs2078c
G-180
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
21. SD-510
21.1 Items that you must not disassemble or reassemble
21.1.1 Red-painted screws
Note
• Screws that are difficult to adjust in the field are painted in red to prevent them from being removed.
• Do not remove or loosen red-painted screws in the field.
[2] [3]
[1]
[1] Screws which you must not remove [2] Folding knife assy/1
[3] Folding knife/1 -
G-181
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
(c) 2 fixing screws of the folding roller position fixation metal/Fr, 2 fixing screws of the folding roller position
fixation metal/Rr
[8] [1]
[7] [2]
(d) 2 fixing screws of the timing belt fixing part for stapler
[1]
[2]
[1] Timing belt fixing part for the stapler [2] Screws that you must not remove
G-182
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
[1]
[2]
[1] Stopper motor (M105) assy [2] Screws that you must not remove
(f) 1 fixing screw of the adjustment plate assy/Fr, 1 fixing screw of the alignment plate assy/Rr
[3]
[2] [1]
G-183
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
(g) 1 fixing screw of the timing belt fixing part for the adjustment plate assy
[2]
[1]
[1] Timing belt fixing part for the adjustment plate assy [2] Screws that you must not remove
(h) 1 fixing screw of the adjustment plate assy/Fr, 1 fixing screw of the alignment plate assy/Rr
[1]
[2]
[1] Entrance conveyance motor (M101) [2] Screws that you must not remove
G-184
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
3 SD unit SD unit
4 Folding section Folding knife assy/1
[1] [4]
G-185
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
21.3.4 SD unit
(1) Procedure for fully pulling out the SD unit
1. Open the front door [1].
2. Remove the screw [2] and release the wire [3].
[7]
[6] [8]
[1]
[3]
[2]
[5]
[4]
G-186
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
7. Insert the projection of the SD support stay/Rt [1] into the hole of
the SD unit [2].
8. Install the SD support stay/Rt [4] using the screw [3] that is
removed in step 4.
[5]
12. Remove the screw [1], and then remove the SD support stay/Lt2
[2].
[1] [2]
13. Insert the projection of the SD support stay/Lt2 [1] into the hole of
the SD unit [2].
14. Install the SD support stay/Lt2 [4] using the screw [3] that is
removed in step 11.
Note
• When you install the SD support stay/Lt2, be sure to place
the projection [5] to the hole [6] of the SD support stay/
Lt2.
[6] [1]
[2]
[4]
[3]
[5]
G-187
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
[7]
[6]
G-188
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
[4] [1]
[3] [2]
Note
[6] [5] [2] [7] [1] • When you install the clunk arm assy [1], be sure to install
it so that the clunk arm [2] faces [3] the opposite direction
[5] to the actuator [4].
• When you install the clunk arm assy [1], be sure to install
the screw [7], 1 each, to prevent the clunk arm [2] from
coming off from the folding knife drive shaft [6].
• When you install the clunk arm assy [1], be careful that
the leading edge of the folding knife assy/1 does not bend
by the contact with the 1st folding roller.
G-189
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
7. Remove each E-rings [1], and remove each crank arm assy [2],
[4] the bearings [3], 2 each, and each collar [4].
[3] [1]
[2]
[3] [4]
[1] [2]
8. Remove the folding knife assy/1 [1] in the arrow-marked direction
[6] [1] [2] [2].
9. Remove 2 screws [3] and the assy stay/Fr [4] in the arrow-marked
direction [6].
10. Disconnect the collar [5].
Note
• When you remove the assy stay/Fr, be careful not to drop
the collar [5].
11. Lift the conveyance guide plate [1], and remove the folding knife
assy/1 [2] in the arrow-marked direction.
Note
• When you remove the folding knife assy/1 [2], be careful
not to drop the collar [3].
G-190
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
5. Remove 2 screws [1] and then remove the paper exit guide/1 [2].
6. Disconnect the connector [3], and release the wiring harness.
7. Remove the screw [4] and then remove the cover [5].
8. Release the spring/1 [6] and the spring/2 [7].
9. Remove the C-clip [8] and pull out the shaft [9] in the arrow-
marked direction, and then remove the spring/1 [6], the spring/2 [7]
and the paper exit guide/2 [10].
[6]
[7]
[8]
G-191
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
10. Remove each spring [1] and then remove each C-clip [2].
[1] 11. Slide the 2 each bearings [3] to the inside, and remove the paper
exit driven roller [4].
[2]
[3]
[3]
[3]
12. Remove the C-clip [1] and remove the bearing [2].
13. Remove the C-clip [3] and the belt holding material [4], and
[2] remove the belt [7] from the pulley [5] and the paper exit drive gear
[6].
14. Remove the pulley [5] and the bearing [8], and remove the paper
exit roller [9].
[1]
[9]
[3]
G-192
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 21. SD-510
[3] 15. Mark [2] the mounting position of the folding knife assy/2 mounting
plate [1] with a pencil or something.
16. Remove 4 screws [3] and then remove the folding guide [4].
17. Remove the screw [5], and remove the paper exit guide lock part
[6].
[6]
[3]
[1] [2] 18. Disconnect the connector [1] and release the wiring harness,
remove 5 screws [2] and a screw [3], and remove the folding knife
assy/2 mounting plate [4].
Note
• When you install the folding knife assy/2 mounting plate
[4], be sure to install it according to the mark [5] that has
been marked in the step 15.
The 2nd folding misalignment occurs when the mounting
plate is not placed in the right place.
19. Remove the folding knife assy/2 [6] in the arrow-marked direction.
[5]
[2]
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[1]
G-194
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22. PK-522
22.1 Items that you must not disassemble or reassemble
22.1.1 Red-painted screws
Note
• Screws that are difficult to adjust in the field are painted in red to prevent them from being removed.
• Do not remove or loosen red-painted screws in the field.
[1]
15kjf2c002na
2. Remove the screw [1], and remove the shooter [2] in the arrow-
marked direction.
[2] [1]
3. Remove the rear cover of FS-532. (Refer to G.20.3.3 Rear cover)
[2] [1] 4. Remove the connector from the punch drive board (PDB) [1] and
release the wiring harness, and then remove the relay connector
[2].
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5. Remove 3 screws [1] and then remove the punch unit cover [2].
[1] [2]
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23. LS-505/LS-506
23.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Cover
2 Conveyance section Stacker tray up down wire
23.2.2 Cover
(1) Procedure
1. Remove 4 screws [1] and then remove the rear cover/Up [2].
[1] [1] 2. Remove 6 screws [3] and then remove the rear cover/Lw [4].
[2]
[1]
[1]
[4]
[3]
[3]
[1] [1] 3. Remove 5 screws [1] and move the front cover/Up [2] to the upper
side.
4. Disconnect the connector [3], and release the wiring harness.
5. Remove the front cover/Up [2].
[2]
[1] [1]
[3]
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6. Remove 7 screws [1] and then remove the left cover [2].
[2]
[1]
[1]
[1]
[3] 8. Remove the screws [1], 1 each, and then remove 3 knobs [2].
9. Loosen 2 screws [3].
10. Remove 2 screws [4] and then remove the front cover/Lw [5].
[5]
[4]
[4]
[1]
[2]
ls502fs2036c
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[2] 11. Remove 3 screws [1] and then remove the upper cover [2].
[1]
[1]
ls502fs2037c
[1]
[2]
ls502fs2038c
(1) Procedure
[3] [1] [4] 1. Remove the rear cover/Up and the rear cover/Lw. (Refer to G.
23.2.2 Cover)
2. Disconnect 2 connectors [1].
3. Remove 2 screws [2] and remove the sensor mounting plate [3].
4. Remove 4 screws [4] and remove the stacker tray up down motor
(M1) [5].
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5. Check points when you reinstall the stacker tray up down motor
[5] (M1)
Note
• When you reinstall the stacker tray up down motor (M1),
be sure to check that the belt [2] has been engaged with
[4] the gear [1]. Then you can engage it with the gear [3]
before you fasten the stacker tray up down motor (M1) [4].
• When the belt [2] is not horizontally attached between the
gear [1] and the gear [3], to make adjustments, you can
rotate the encoder [5] counterclockwise.
[1] [3]
[2] ls502fs2002c
6. Remove 2 screws [1] and remove the motor mounting plate [3]
[2] from the stacker tray up down motor (M1) [2].
[3]
[1]
ls502fs2003c
[2] [1] [1] [2] 7. Remove the screws [1], 1 each, and remove the pulley covers [2],
1 each.
ls501f2c001a
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8. Remove the screws [1], 1 each, and remove the pulley covers [2],
1 each.
[4] [3] 9. Remove the screw [1] and remove the wire retaining bracket [2].
10. Remove 4 screws [3] and remove the pulley assy [4].
11. Remove the hexagon socket screw [6] and remove the tip [7] of
the wire/1 [5].
[1] Note
• On the paper exit side, loosen 4 screws [3], bring down
the pulley assy [4] and release the tension of the wire/2 [5]
before you start the operation.
• When you reinstall it, the positions of the pulley assy on
[2] the paper feed side and the paper exit side become
important. Be sure to check the marked position of the
[5] pulley assy on the paper exit side before you remove it.
[7]
[6]
ls501f2c003a
[1] [2] [4] 12. Release the winding of the wire/1 [2] from the pulley [1].
13. Remove the E-ring [3] and then remove the pulley [1] from the
shaft [4].
[3] ls502fs2027c
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14. Remove the wire retaining bracket [2] from the wire/1 [1].
[1] Note
• When you install the wire retaining bracket [2], install it to
the wire/1 [1] so that the bracket comes to the rear side.
[2]
ls501f2c004a
[1] [2] 15. Remove the wire/1 [2] from the pulley [1].
16. Reinstall a new wire/1 following the preceding steps 6 to 12 in
reverse.
ls502fs2028c
[1] [2] 18. Check point 2 when you reinstall the wire
Note
• When you wind the wire around the pulley, be sure to
wind it 8 turns [3] so that the direction of drawing-out [1]
comes to the rear panel side [2].
• The direction of drawing-out of the wire/1 is symmetrical
to that of the wire/2.
[3] ls502fs2030c
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20. Replace the wire/2 with a new one following the preceding steps 6
to 13.
21. Reinstall other parts following the steps 1 to 6 in reverse.
[1] ls501f2c005a
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24. FD-503
24.1 Items that you must not disassemble or reassemble
24.1.1 Folding/conveyance switching position adjustment section
Note
• Do not remove or loosen the screws [1], screws [2], screws [3] of the folding and the conveyance switching position adjustment
section on the front of the folding conveyance unit. The adjustment scale marked on the folding conveyance frame are used in the
factory.
[1] [3]
[2]
fd501fs2079c
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[4]
[2]
[3] fd501fs2029c
[1] 3. Disconnect the connector [1] and remove the PI cover/Fr [3]
together with the upper cover/Fr [2].
[3]
[2]
fd501fs2030c
[4]
[3]
[2]
fd501fs2031c
G-205
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[4]
[2]
[3]
fd501fs2032c
[1]
[2]
fd501fs2033c
[1]
[2]
[1]
fd501fs2034c
G-206
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[1]
[2]
[1] fd501fs2035c
[1]
fd501fs2036c
[1]
fd501fs2037c
G-207
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[2]
[1]
fd501fs2038c
[1]
[4]
[2]
[3]
fd501fs2039c
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(1) Procedure
1. Open the front door [1].
2. Remove the screws [2].
3. Remove the mount cover [3].
[2] 4. Remove 3 screws [4] while you push up the front door so that it
does not fall down, and then remove the support plate [5].
5. Remove the front door [1].
[1]
[3]
[4]
[5]
fd501fs2040c
[2]
[3]
fd501fs2041c
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[2]
fd501fs2042c
[1]
fd501fs2043c
[4]
[3]
fd501fs2044c
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[1] 5. Remove 3 screws [1] and then remove the guide plate [2].
[2]
fd501fs2045c
[1]
fd501fs2046c
(1) Procedure
1. Remove the front door and the rear cover.
2. Disconnect 3 connectors [1] and then remove the wiring harnesses
from the 7 wiring harness guides [3] of the coupling arm/Rr [2].
[2]
[1]
[3]
fd501fs2047c
[4] [2]
fd501fs2048c
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[1] 5. Remove the stopper screws [1], 1 each, from the left rail and the
right rail and pull further out the folding conveyance section.
[1] fd501fs2049c
[1] 6. Remove screws [1], 3 each, from the left rail and right rail.
[1]
fd501fs2050c
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7. Hold the folding conveyance section [3] at the specified places [1]
and [2] and remove it while you lift it up.
[3] CAUTION
• Be careful of your posture when you remove it. Be sure to
conduct this operation with 2 people so that you do not
suffer backache.
Note
[1] • When you lift up the folding conveyance section, be sure
to hold the shaft at the places [1] and [2]. When you hold it
at other places such as the roller shaft or the guide plate,
the deformation occurs.
[2]
fd501fs2051c
8. Keep the folding conveyance section [1] stand upright when it has
[1] been removed, or lay it down on the right-side [2].
Note
• Be careful not to lay it with the left side [3] down. The
[2] guide plate gets deformed.
[3]
fd501fs2052c
[2] 9. Check points when you reinstall the folding conveyance section
Note
• When you install the folding conveyance section, make
sure that all 4 hooks [1] of the rails have engaged the
attaching holes [2] of the folding conveyance section.
• Push the top to the right and engage the upper rail and
[1] push the bottom to the left to engage the lower rail.
[1]
[2] fd501fs2053c
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[3] fd501fs2054c
[3]
[2]
fd501fs2056c
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3. Remove 2 connectors [1] and 5 screws [2], and then remove the
gear box [4] together with the up down motor (M11) [3].
[3] CAUTION
• When the gear box is removed, the up down stay is
possibly fall down. So, when you remove the gear box, be
[1] sure to support the stay with your hands.
[4]
[2]
fd501fs2057c
4. Remove 2 screws [1] and then remove the wire mounting plate [3]
[2] of the up down wire/Rr [2] from the up down stay [4].
[4]
[3]
[1]
fd501fs2058c
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[5] 5. Remove the E-ring [1] and then remove the gear [3] together with
[5] the 2 bearings [2].
6. Remove the E-ring [4] and then remove the gear [6] together with
[4] the 2 bearings [5].
7. Remove the E-ring [7] and then remove the gear [8] and the pin
[9].
Note
[6] • When you remove the gear [8], be careful not to drop the
pin [9].
[2]
[1]
[3]
[7] [9]
[8]
fd501fs2059c
[1]
[2]
fd501fs2060c
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9. Remove the E-ring [1] and then remove the up down pulley/RrLw
[2] and the pin [3].
Note
• When you remove the up down pulley/RrLw [2], be careful
not to drop the pin [3].
[3]
[2]
[1]
fd501fs2061c
10. Temporarily tighten the wire mounting plate [2] of a new up down
wire/Rr [1] to the up down stay [3] with 2 screws [4].
Note
• Place the shorter wire below the longer one with the wire
supporting part of the mounting plate outside to install the
up down wires.
[1]
• There are 2 types of up down wires, one for the front side
[4]
and the other for the rear side. These 2 wires are different
[2] in the direction of the wire mounting plates. Be sure to
use a wire that fits with the direction of a wire mounting
[3] plate.
fd501fs2062c
11. Fasten the new up down wire/Rr [1] with the wire end [3] that is
provided on the inside of the up down pulley/RrLw [2] and insert it
into the shaft [6]. Rotate the up down pulley/RrLw [2] and wind it
5.5 turns clockwise from inside to outside around the up and down
pulley with no slack. Then insert the up down pulley/RrLw [2] fully
[1] onto the shaft so that it coincides with the pin [4] and fasten it with
[2]
the E-ring [5]. If the angle does not coincide with the pin [4], move
up and down the front side of the up down tray to change the angle
of the shaft [6].
[3]
[4]
[6]
[5]
fd501fs2063c
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12. Hook up the up down wire/Rr [1] onto the up down pulley/RrUp [3]
through the relay pulley/Rr [2].
[3] [1]
[2]
fd501fs2064c
13. Wind the up down wire/Rr [1] 2 turns counterclockwise from inside
to outside around the up down pulley/RrLw [2] with no slack and
fasten it with the wire end [3].
[1]
[2]
[3]
fd501fs2065c
fd501fs2066c
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15. Pull up the wire tensioner [1] upward with a designated force "A,"
with a tension gauge or a spring balance. Fasten it with the 3
screws [2].
Specified value: A = 2.5kg ± 0.25kg
[2]
[1]
fd501fs2067c
16. Reinstall the 3 gears [1] following the removal steps in reverse.
[1]
fd501fs2068c
17. With the up down stay [1] that is held in a horizontal position,
[4]
tighten the 2 screws [3] of the wire mounting plate [2].
[1] Note
• Move the up and down stay up and down and check to see
if it moves smoothly. If it does not move smoothly, adjust
[5] it again so that it becomes horizontal.
• Check the up down wire [4] if it gets behind the actuator
plate [5]. If it gets behind the douser, an unnecessary load
[3] [2] is applied to the up down wire [4] when the up down stay
[1] goes up.
24.3.18 Way to distinguish between new and old types of the multi feed detection board /1 (MFDB/1) and /2 (MFDB/2)
Note
• Both of the multi feed detection board/1 (MFDB/2) and the multi feed detection board/2 (MFDB/2) have the new type [1] and the old
type [2].
• Each of the new and old types of the multi feed detection board/1 (MFDB/1) and the multi feed detection board/2 (MFDB/2) has
different mounting metal frames and PI drive boards (PIDB) that correspond to each detection board. Therefore the new and old
types of the multi feed detection board/1 (MFDB/1) and the multi feed detection board/2 (MFDB/2) are incompatible.
G-219
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[1]
[2]
24.3.19 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (new type)
Note
• When the multi feed detection board is replaced, be sure to conduct the adjustment in replacing the multi feed detection board
(PI). (Refer to I.4.7.5 Adjustment when you replace the multi feed detection board (PI) (new type) )
(1) Procedure
1. Remove 2 screws [1] and then remove the multi feed detection
board/1 (MFDB/1) cover [2].
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4. Open the front door and then open the conveyance guide plate/2
[1] in the upper right direction.
[1] fd501fs2072c
[2]
[2] 7. Turn around the conveyance guide plate/2 assy [1] inside the
machine and pull it to the outside.
8. Remove 2 screws [2] and then remove the multi feed detection
board/2 cover [3].
Note
• When you turn it around, or when disassembling or
reassembling it, be careful not to damage the wiring
harness.
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(2) Note for installing the multi feed detection board/1 (MFDB/1) and the multi feed detection board/2 (MFDB/2)
• The shape of multi feed detection board/1 (MFDB/1) [1] and Multi
[2] feed detection board/2 (MFDB/2) [2] are different. When you
reinstall them, be sure to place them at the proper positions.
[1]
24.3.20 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (old type)
Note
• When you replace the multi feed detection board/1 (MFDB/1), be sure to replace the multi feed detection board/2 (MFDB/2) at the
same time.
• When the multi feed detection board is replaced, be sure to conduct the adjustment in replacing the multi feed detection board
(PI). (Refer to I.4.7.6 Adjustment when you replace the multi feed detection board (PI) (old type))
(1) Procedure
1. Remove 2 screws [1] and then remove the multi feed detection
board/1 (MFDB/1) cover [2].
[1]
[3] [2] fd501fs2071c
4. Open the front door and then open the conveyance guide plate/2
[1] in the upper right direction.
[1] fd501fs2072c
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[2] fd501fs2073c
[2] 7. Turn around the conveyance guide plate/2 assy [1] inside the
machine and pull it to the outside.
8. Remove 2 screws [2] and then remove the multi feed detection
board/2 cover [3].
Note
• When you turn it around, or when disassembling or
reassembling it, be careful not to damage the wiring
harness.
(2) Note for installing the multi feed detection board/1 (MFDB/1) and the multi feed detection board/2 (MFDB/2)
[2] • The multi feed detection board/1 (MFDB/1) and the multi feed
detection board/2 (MFDB/2) are installed on the same type board.
Be careful not to confuse one with the other when you install them.
• Be sure to confirm the marking on the board when you install it.
Multi feed detection board/1 (MFDB/1) [1]: 15AG
Multi feed detection board/2 (MFDB/2) [2]: 56UA
• The connector shape is different for the multi feed detection board/
1 (MFDB/1) and the multi feed detection board/2 (MFDB/2). So,
even if it is installed, the connector cannot be connected.
[1] fd501fs2076c
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1. Install EEPROM (IC68) of the old control board [1] to the new
control board [2].
Note
• Be sure to place the SW3 [3] same as the old FDCB. (Refer
to L.2.17.1 FD control board (FDCB))
[1]
[2] [3]
fd501fs2077c
fd501fs2078c
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25. SD-506
25.1 Items not allowed to be disassembled/reassembled
25.1.1 Trimmer blade home sensor (PS50), Trimmer blade upper limit sensor (PS51)
(1) Positions from which removing is prohibited
• 1 fixing screw of the mounting plate on each trimmer blade home sensor (PS50) and trimmer blade upper limit sensor (PS51)
[1] [2] [3] [4] [5] [6]
a0h2t3c061ca
a0h2t3c062ca
[1] Mounting plate [2] Screws which you must not adjust and remove
[3] Trimmer completion sensor (PS62) -
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[1] Mounting plate [2] Screws which you must not adjust and remove
[3] Wire slack prevention sensor (PS66) -
25.1.4 Trimmer press upper limit sensor (PS52), Trimmer press home sensor (PS53)
(1) Positions from which removing is prohibited
• 1 fixing screw of the trimmer press upper limit sensor (PS52) mounting plate
• 1 fixing screw of the trimmer press home sensor (PS53) actuator
[4] [5] [6]
[1] Screws which you must not adjust and remove [2] Actuator
[3] Trimmer press home sensor (PS53) [4] Trimmer press upper limit sensor (PS52)
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[5] Screws which you must not adjust and remove [6] Mounting plate
[1] Trimmer press brake [2] Screw not allowed to be adjusted or removed
a0h2t3c066ca
[1] Screws which you must not adjust and remove (all screws [2] Screws that you can remove
that are shown in the picture)
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5 Upper cover/Rr3
6 Sub tray cover
7 Front door/Lt
8 Front door/Rt
9 Folding section Folding unit
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G-229
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[5]
[4] 15anf2c006na
15anf2c007na
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[3] [2]
[1]
15anf2c008na
[2] [3]
[1] 15anf2c009na
G-231
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(1) Procedure
[5] [4] [2] 1. Remove the front door/Rt. (Refer to G.25.3.9 Front door/Rt)
2. Remove the rear cover/Rt. (Refer to G.25.3.3 Rear cover/Rt)
3. Remove 2 screws [1] and 2 clamps [2] from the rear of the folding
unit.
Note
• Be sure not to drop the clamps [2].
15anf2c010na
15anf2c011na
G-232
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[1] 12. Remove 4 screws [1], and then lift up and remove the folding unit
[2] with 2 people.
Note
• When you reinstall it, be sure to align the positioning pin
[3] with the hole.
[3] [2]
[3]
[1] 15anf2c012na
[7] [6]
13. Reinstall the preceding parts following the removal steps in
[5]
reverse.
Note
• When you hold the folding unit, be sure to hold the shafts
[4] at the front and rear or the upper top of the side plate
[5]. Never hold the jam release lever [6] or the handle [7].
They get damaged.
• When you place the folding unit, place it on the table not
to contact the guide plate [8] on the front with the floor.
Because it is projected from the bottom of the unit.
[8] [4]
15anf2c013na
G-233
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[1]
[2]
A
[3]
a0g6f3c053ca
G-234
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26. SD-513
26.1 Items that you must not disassemble or reassemble
26.1.1 Red-painted screws
Note
• Screws that are difficult to adjust in the field are painted in red to prevent them from being removed.
• Do not remove or loosen red-painted screws in the field.
G-235
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2. Remove 2 screws [1] and then remove the power cord cover [2].
[1] 3. Remove the power cord [3].
[3] [2]
4. Remove 6 screws [1] and then remove the rear cover/Lt [2].
[2] [1]
[2] [1]
G-236
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[2] [1] [1] 4. Remove 7 screws [1] and then remove the right cover/1 [2].
[1]
[1] [2] 6. Remove 2 screws [1] and then remove the right cover/2 [2].
[3] [2] [1] 7. Pull out the trim scrap box [1] in the arrow-marked direction.
8. Remove 5 screws [2] and then remove the right cover/3 [3].
9. Reinstall the preceding parts following the removal steps in
reverse.
G-237
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[2] [1] 6. Remove 3 screws [1], and then remove the front cover/2 [2].
[1] [2] 7. Remove 7 screws [1], and then remove the front cover/3 [2].
8. Reinstall the preceding parts following the removal steps in
reverse.
[1]
3. Remove 4 screws [1], and then remove the left cover/Fr2 [2].
[1] [2]
G-238
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[1] [2] [3] 4. Open the saddle stitching section door [1].
5. Remove 5 screws [2], and then remove the left cover/Fr1 [3].
6. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2] 2. Remove 5 screws [1], and remove the upper cover/RrRt1 [2].
[2] [1] 3. Remove 2 screws [1], and remove the upper cover/RrRt2 [2].
G-239
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[1] [2] 5. Remove 3 screws [1], and remove the upper cover/RrRt4 [2].
[1] [2] 6. Remove 2 screws [1], and remove the upper cover/RrRt3 [2].
[1] [2] 8. Remove 2 screws [1], and remove the upper cover/RrRt5 [2].
G-240
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[1] [2] 9. Remove 6 screws [1], and remove the upper cover/RrRt6 [2].
10. Reinstall the preceding parts following the removal steps in
reverse.
G-241
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[1]
2. Remove 3 screws [1], and remove the upper cover/FrLt1 [2].
[1] [2]
3. Remove 2 screw covers [1].
[1]
4. Remove 2 screws [1], and remove the upper cover/FrLt2 [2].
5. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
G-242
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3. Hold the handle [1], and open the sub tray [2] in the arrow-marked
[2] [1] direction.
[1] 4. Remove 3 screws [1], and then remove the sub tray cover [2].
[2] [1]
G-243
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[2] [1]
6. Remove 2 screw covers [1].
[1]
7. Remove 3 screws [1] and remove the upper cover/RrLt3 [2].
8. Reinstall the preceding parts following the removal steps in
reverse.
[2] [1]
[5]
G-244
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6. Insert a driver into the hole [1] vertically, and then rotate the sub
[1] lock [2] in the arrow-marked direction and release the lock.
7. Hold the handle [3] and open the front console [4].
[2]
[3]
[4]
Note
[1] • If SD-513 is not terminated normally and the trimmer press
unit is left open, the front console cannot be opened
because the lock mechanism of the trimmer section [1]
works.
When you open the front console in this condition,
remove the screw cover [2] and turn the screw [3] in the
arrow-marked direction to release the lock mechanism [1].
WARNING
• When you release the lock mechanism [1] to open the
front console, be careful not to put your hands in a
gap of the trimmer press unit.
If you touch the trimmer blade, you could get injured.
[3] [2]
[1] [2] 8. When you open the front console further, remove 2 screws [1] and
release 2 wires [2].
[1] [1]
G-245
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3. Remove 4 screws [1] each and remove the coupling plate/1 [2] and
[2] [1] the coupling plate/2 [3].
[2] [1]
[1] 4. Open the front console. (Refer to G.26.3.11 Opening and closing
of the front console)
5. Remove 3 screws [1] each and remove the coupling plate/3 [2] and
the coupling plate/4 [3].
[2]
[1]
[3]
G-246
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6. Close the front console [1]. Then, separate the front console [1]
and the rear console [4] while you pull out the wiring harness [3]
from the hole [2].
Note
• Be careful not to damage the wiring harness [3] with the
edge of the hole [2] or the caster.
• Before you move the removed front console, be sure to lift
the open close caster to the highest position.
When the open close caster is moved down and you move
the front console, the open close caster possibly contacts
with steps on the floor and is damaged. (Refer to I.29.2 1st
folding skew adjustment)
[4] [2] [1]
7. Reinstall the preceding parts following the removal steps in
reverse.
[3]
G-247
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Note
• When you have installed the FD-504, push down the [1]
section of the FD-504.
[1]
[1]
[1]
[4] [3]
[2]
G-248
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Note
[1] • When you put the gripper paper exit unit [1] upside down,
put it on A3 or 11 x 17 paper [2].
If you directly put the gripper paper exit unit [1] on a floor
or a desk, the external section of the gripper paper exit
unit [3] is possibly damaged.
[2] [3]
[3] [1]
G-249
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(1) Procedure
1. Remove the upper cover/FrRt3. (Refer to G.26.3.8 Upper cover/
[2] FrRt1, /FrRt2, /FrRt3)
2. Insert a driver into the screw [1] and rotate in the direction of the
arrow.
3. Release the lock mechanism [2] and open the booklet tray section
door [3].
[1] [3]
3. When you turn the encoder [1] further, the booklet holding/Fr [2]
moves up.
4. When you turn the encoder [1] further, the booklet holding/Rr [3]
moves up.
Note
• When you move up the booklet holding, rotate the
encoder [1] until no load is applied on the encoder.
When you get your hands off of the encoder with the load,
the booklet holding falls down and the encoder rotates in
the reverse direction and you possibly get injured.
[1]
[2]
G-250
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fd501fs2078c
G-251
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27. CR-101
27.1 Items not allowed to be disassembled/reassembled
27.1.1 Creaser unit
(1) Crease blade fixing plate
(a) Positions from which removing is prohibited
• 4 screws that fix the crease blade fixing plate/Up and the crease blade fixing plate/Lw
[1] [3]
G-252
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[1]
[2]
[2]
[1]
G-253
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[1] [2]
[3]
[2]
[1] Trimmer receiver [2] Screws not allowed to be removed (Screws that fix the
trimmer receiver)
[3] Screws that you must not remove (screws that keep the -
position of the trimmer receiver)
G-254
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L G DISASSEMBLING/REASSEMBLING > 27. CR-101
[4]
[4] 4. Rotate the crank [1], and close the crease blade [2].
5. Disconnect 2 connectors [3].
6. Remove 4 screws [4], and pull out the creaser unit [5].
7. Reinstall the preceding parts following the removal steps in
reverse.
G-255
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28. TU-503
28.1 Items not allowed to be disassembled/reassembled
28.1.1 Slitter unit
(1) Slitter rail
(a) Positions from which removing is prohibited
• 6 screws that fix the slitter rail
[2]
[1]
[2]
[4] [3]
[1] Slitter rail [2] Screws not allowed to be removed
[3] Slit cutter Assy /Fr [4] Slit cutter Assy /Rr
(2) Actuator
(a) Positions from which removing is prohibited
• 1 screw that fixes the actuator of the slit cutter assy/Fr
• 1 screw that fixes the actuator of the slit cutter assy/Rr
G-256
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[4] [3]
G-257
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[6] [5]
[1] Pulley shaft [2] Screws not allowed to be removed
[3] Pulley [4] Belt
[5] Slit cutter Assy /Fr [6] Slit cutter Assy /Rr
G-258
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[4] [4]
[1]
[2]
G-259
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[6] [1]
[7] [6]
6. Disconnect 4 connectors [1], and remove 6 screws [2].
[1] [1]
[2] [2]
[1] [2]
G-260
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8. Hold the handle [1], and pull out approximately two thirds of the
slitter unit [2].
[1] [2]
9. Hold the positions [1], and remove the slitter unit [2].
[1]
Note
• When you remove the slitter unit [1], do not push the
handle [2].
When the handle [2] is pushed, the slit scraps shutter [3]
opens. Then, you cannot push the slitter unit [1].
• When you put the slitter unit [1] with the slit scraps
shutter [3] opened, the slit scraps shutter [3] or the handle
[2] is possibly damaged.
[2] [1]
11. Install the TU support stay [2] with the screw [1] that you removed
on the step 9.
12. Reinstall the preceding parts following the removal steps in
reverse.
[1] [2]
G-261
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29. FD-504
29.1 Items that you must not disassemble or reassemble
29.1.1 Red-painted screws
Note
• Screws that are difficult to adjust in the field are painted in red to prevent them from being removed.
• Do not remove or loosen red-painted screws in the field.
[2] [1] 3. Remove 7 screws [1], and remove the metal frame [2].
G-262
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4. Remove 5 screws [1], and then release the fixing of the square-
fold unit [2].
[1] [2]
5. Install the 4 screws [1] and 2 handles [2] that were used at the
[2] installation.
Note
• After you install the square-fold unit [3], be sure to remove
the handle [2].
If the unit is operated with the handle is installed, the
machine could damaged.
[1] [3]
6. Hold the handle [1] and remove the square-fold unit [2].
[1] [2]
7. Reinstall the preceding parts following the removal steps in
[3] [2] [1] reverse.
Note
• When you install the square-fold unit, lift up the sub lock
[1] of the SD-513 to move away and insert the driver [3]
into the hole [2] to fix the sub lock [1].
If the sub lock [1] is not moved away, you cannot install
the square-fold unit.
G-263
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[1]
[3] 3. Adjust the height of the square-fold unit [3] so that the D-cut side
[2] of the pulley [1] turns down and is horizontal.
[1]
[2]
Note
• When you adjust the height of the square-fold unit [1], be
sure not to touch the booklet pressure side [2] of the SQF
clamp plate.
• Adjust the height of the square-fold unit [1] so that the
height of the front and rear becomes flat.
[2] [1]
G-264
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4. Check that the hole [2] of the pulley [1] turns up.
[2] [1] Note
• When the hole [2] does not turn up, adjust the height of
the rear side [3] of the square-fold unit and let the hole [2]
turn up.
Be careful not to change the height of the front side [4] of
the square-fold unit so as not to change the position of
the D-cut that you adjusted on the step 3.
[3] [4]
5. Install the coupling screw that you removed on the step 1 to the
screw hole [1].
Note
• When the screw hole [1] does not turn down, repeat the
step 3 and the step 4.
[1]
G-265
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30. PB-503
30.1 List of disassembling and assembling parts
Num Section Parts name
ber
1 Cover Front door
2 Front cover
3 Booklet door
4 Rear cover/Rt
5 Rear cover/Lt
6 Left cover
7 Relay conveyance gear cover/Fr
8 Relay conveyance gear cover/Rr
9 Pellet supply cover
10 SC cover/Fr
11 SC cover/Up
12 Upper cover/FrRt
13 Upper cover/FrLt
14 Upper cover/RrRt
15 Upper cover/RrLt
16 Upper cover/Md
17 Others Deodorant unit
18 Pellet supply section Pellet supply unit
19 Glue tank section Glue tank unit
20 SC section SC unit
21 Clamp section Clamp unit
22 Others PB left unit
23 Book stock section Book lift wire
24 Cart wire
25 Conveyance section Conveyance unit/Lw
26 Relay conveyance section Relay conveyance unit
27 Cover paper supply section Cover paper tray
28 Cover paper lift wire
G-266
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[1]
[6]
a15xt3c018ca
G-267
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[5]
[2] [7]
G-268
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[6] a15xt3c020ca
[3] a15xt3c021ca
G-269
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[1] a15xt3c023ca
G-270
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[1] a15xt3c024ca
[1] a15xt3c025ca
G-271
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[2]
[1] a15xt3c027ca
30.2.11 SC cover/Fr
(1) Procedure
1. Remove the relay conveyance gear cover/Fr. (Refer to G.30.2.8
[2]
Relay conveyance gear cover/Fr)
2. Remove 2 screws [1] and remove the magnet catch/Fr [2].
[1]
a15xt3c028ca
G-272
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3. Remove the screw [1] and remove the SC cover/Fr [2] to the
[4] [3]
arrow-marked direction.
Note
• When you reinstall it, be sure to put 2 claws on the upper
side [3] into the holes [4], and put the claw on the lower
side [5] to the inside of the metal frame.
[2]
[1]
30.2.12 SC cover/Up
(1) Procedure
1. Remove the pellet supply cover. (Refer to G.30.2.19 Pellet supply
[1]
unit)
2. Remove the SC cover/Fr. (Refer to G.30.2.11 SC cover/Fr)
3. Slightly lift up the circled part [2] to remove 4 screws [1] and
remove the SC cover/Up [3] in the arrow-marked direction [4].
4. Reinstall the preceding parts following the removal steps in
reverse.
[3] [4]
G-273
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[2] a15xt3c033ca
G-274
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[1] a15xt3c034ca
a15xt3c035ca
a15xt3c003ca
G-275
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[1] [2] 2. Remove 3 screws [1] and tilt the deodorant unit [2]. Disconnect the
connector [3] and then remove the deodorant unit [2].
Note
• When you reinstall it, be sure to put 2 claws [2] in the
holes [5].
[4] [5]
[3] a15xt3c036ca
[1]
a15xt3c037ca
G-276
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[2] a15xt3c045ca
G-277
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[2] a15xt3c046ca
G-278
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(1) Procedure
1. Remove the rear cover/Rt. (Refer to G.30.2.5 Rear cover/Rt)
[2]
2. Remove the upper cover/RrRt. (Refer to G.30.2.15 Upper cover/
RrRt)
3. Remove the screw [1], disconnect 2 connectors [2], and then
remove the suction unit [3].
4. Disconnect 3 connectors [4].
5. Remove the C-clip [5] and pull out the pin [6] straight up to release
the coupling arm [7].
[3]
[1]
[2] [1] 6. Remove 2 screws [1] and then uncouple the belt coupling bracket
[2].
a075f2c119ca
G-279
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7. Pull out the glue tank unit [1] and remove 4 screws [2].
[2] [2]
Note
• When you move the glue tank unit, be sure to hold it by
the metal frame [3] on the right side of the unit.
• When you remove the screw [2], be careful to avoid an
injury from sharp metal edges around the screw.
[1] Note
• Never loosen or tighten the 2 screws because they are
keeping the levelness and the vertical position of the glue
tank unit.
a15xt3c049ca
30.2.21 SC unit
(1) Procedure
[2] [3] 1. Remove the PB left unit. (Refer to G.30.2.23 PB left unit)
2. Remove the upper cover/Md. (Refer to G.30.2.17 Upper cover/Md)
3. Remove the pellet supply unit. (Refer to G.30.2.19 Pellet supply
unit)
4. Remove the SC cover/Up. (Refer to G.30.2.12 SC cover/Up)
5. Remove the upper cover/FrRt. (Refer to G.30.2.13 Upper cover/
FrRt)
6. Disconnect 5 relay connectors [1].
7. Remove the wires [3] that are connected to the SC unit [2] from
saddles.
[1] a15xt3c050ca
G-280
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[1]
8. Remove 6 screws [1].
9. Remove 2 screws [2] and remove the wire [3] and the knob [4].
Then remove the belt [5].
Note
• After you install the belt [5], check that the lug belt is
properly installed with no slack and turns smoothly when
the knob is turned.
10. Hold the metal frames [6] on the rear and the front side of the unit,
and remove the SC unit [7] to the arrowed direction.
[1]
[4]
[1]
a075f2c042ca
G-281
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[3] [2]
G-282
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[2] [3] 6. Pull out the clamp unit [1] carefully watching the wire binding and
the coupling arm on the rear of the unit.
7. Remove the 2 screws [2] and then remove the lock bracket [3].
8. Remove 2 screws [4].
9. Hold the left metal frame and the right metal frame [5] to lift the
clamp unit [1]. Release the 4 notches [6] from the hooks [7] and
remove the clamp unit.
Note
• When you reinstall the clamp unit, make sure that the 4
hooks [7] are properly fitted in the notches [6] of the unit.
[1]
[6] [7]
a15xt3c053ca
[1]
a15xt3c054ca
G-283
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a15xt3c055ca
a15xt3c056ca
a15xt3c057ca
G-284
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[1]
a15xt3c058ca
[1] a15xt3c059ca
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[2] [7] [1] [6] [3] 11. Rotate the PB left unit [2] around the wiring harness section [1] on
the rear side and remove it from the PB right unit [3].
Note
• The PB left unit [2] is rotated up to about 90 degrees.
• When you rotate the PB left unit [2], be sure to rotate it
around the wiring harness section [1] and be careful not
to damage the wiring harness.
• When you reinstall it, put the bottom of the PB left unit [5]
on the brackets [4] on the lower side and then put the pins
[6] on the upper side into the holes [7].
[2] a15xt3c066ca
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[3] [2] [3] 5. Remove 3 screws [1] and remove the 4 mounting brackets [2] on
the front and rear of the book stock unit.
Note
• When you reinstall, route the book lift wires/Fr [3] and/Rr
[1] [1] [4] between 2 screws and a screw [1], and secure them
with the mounting brackets [2].
[4]
[1]
[1]
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[11] 8. Remove the E-ring [1], pulley [2], pin [3], and the wire end [4].
Then remove the book lift wire/Fr [5].
[4]
Note
[2] • Install the book lift wire/Fr [5] as following. Route the wire
so that it comes out of the lower right [6] of the pulley [2].
Loop the wire over the pulley [7], then loop it over the [8],
[1] [9], [10] pulleys in that order. Then wind the wire 6 times
[5]
counterclockwise [11] over the pulley [2], and put the wire
end [4] into the pulley.
[3]
[7]
[2]
[6]
[5]
[9]
[2]
[8]
[10]
a15xt3c039ca
[5] 9. Remove the E-ring [1], then remove the washers [2] and [3], spring
[4], and the gear [5].
[3] 10. Remove the coupling [6] and the pin [7].
[2]
[4]
[1]
[6]
[7]
a15xt3c040ca
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11. Remove the E-ring [1], pulley [2], pin [3], and the wire end [4].
[4] [2] [1] [3] Then remove the book lift wire/Rr [5].
Note
• Install the book lift wire/Rr [5] as following. Route the wire
so that it comes out of the lower left [6] of the pulley [2].
[5] Loop the wire over the pulley [7], then loop it over the [8],
[9], [10] pulleys in that order. Then wind the wire 6 times
counterclockwise [11] over the pulley [2], and put the wire
[11] end [4] into the pulley.
[7] 12. Reinstall the preceding parts following the removal steps in
reverse.
[5]
[6]
[9]
[8]
[10]
a15xt3c041ca
2. Remove 2 screws [5] and then remove the mounting plate/Fr [6].
Note
• When you reinstall it, temporarily hold the mounting plate/
Fr [6] and hook the tension gauge on the hole [7]. Then
pull it in the arrow-marked direction [8] with the standard
[3] [4] value and then fully tighten it.
Standard value: 1kgf to 1.5kgf
• Check that the wires are not crossed or they do not
contact the metal frame.
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[1] [2] [4] [3] [6] [5] 3. Remove the screw [1] and then remove the mounting metal fitting/
Rr [2].
4. Remove the wire [3] from the pulley [4] and release it from the
saddles [5].
Note
• When you install the wire [3] on the pulley [4], be sure to
hook it on the pulley [6] with the mounting plate/Rr on the
upper side.
5. Remove the screw [7] and remove the mounting metal fitting/Fr [8].
6. Remove the wire [9] from the pulley [10] and release it from the
saddles [11].
Note
• When you install the wire [9] on the pulley [10], be sure to
hook it on the pulley [12] with the mounting plate/Rr on
the upper side.
[10] [7]
[8]
[11] [9]
[12]
a15xt3c062ca
[2] [4] [3] [1] 7. Remove the screw [1] and release the wire.
Note
• When you reinstall it, be sure to put the edge part [3]
between the projections [4].
a15xt3c063ca
[2]
[3]
a075f2c063ca
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[5] a15xt3c064ca
[1] [3]
[2] a15xt3c065ca
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(1) Procedure
1. Open the front door [1].
2. Slightly push up the cover paper tray lock lever [2] with a
screwdriver or a similar tool and pull out the cover paper tray [3].
[2]
[1]
[3]
a15xt3c042ca
3. Remove the 2 stopper screws [2], 1 for each right rail and the left
rail [1] and pull out the cover paper tray.
[2] [1]
a075f2c065ca
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4. Remove 4 screws [1], 2 for each left rail and the right rail, hold the
cover paper tray [2] by the specified positions [5], and remove it
straight up.
Note
• When you install the cover paper tray, make sure that the
4 knobs [3] on the rails are properly fitted in the notches
[4] of the cover paper tray.
• When you lift the cover paper tray, be sure to hold the
specified positions [5] by 2 people. Do not hold the part
[6] as the part can easily become deformed, which
adversely affects the paper feed resulting in a paper jam.
[5] [1] [6] [2] 5. Reinstall the preceding parts following the removal steps in
reverse.
a075f2c066ca
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a075f2c067ca
[5] [3] [2] [1] 4. Remove the E-ring [1], and remove the knob [2] and the belt [3].
5. Remove 6 screws [4] and remove the gear cover [5].
[4]
a075f2c068ca
a075f2c069ca
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[3] [2] 7. Change the position of the pulley [1], and pull out the wire ends of
the lift wire/Fr1 [2] and the lift wire/Fr2 [3] from each hole of the
shaft [4].
Note
• The wire end of the shorter wire, lift wire/Fr2 [3], must be
inserted into the shaft hole that is near the frame of the
[1]
cover paper tray. The wire end of the shorter wire, lift wire/
Fr2 [3], must be inserted into the shaft hole that is near
the frame of the cover paper tray.
• When you install the pulley, lift the cover paper lift plate
slightly to loosen the wires and insert the wire ends one
by one into the shaft holes. Then secure them with the
pulley [1].
[4]
a075f2c070ca
8. Remove the E-rings [1], 1 each, and then remove the wire cover
[2] [2].
9. Remove the cover paper lift wire/Fr1 [4] and the cover paper lift
wire/Fr2 [5] from each pulley [3].
[4] Note
• When you install the wires, make sure that the wires are
[1]
properly routed inside the wire covers [2] and are not
[5]
[3] crossed each other.
[4] [5]
a075f2c071ca
10. Pull out each wire end [2] through each hole of the cover paper lift
plate arm [1].
Note
• When you pull out the wire, pull it out carefully so as not
to damage it with sharp metal edges.
[2]
[1]
a075f2c072ca
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11. Remove 6 screws [1] and remove the gear cover [2].
[1]
[1] [2]
[1]
[2]
a075f2c073ca
[3] [2] 12. Remove the E-ring [1] and the gear [2].
Note
• When you remove the gear [2], be careful not to drop and
lose the bearing [3].
[1] a075f2c074ca
[3] [4] 13. Remove the bearing [1] and the E-ring [2], and then remove the
gear [3].
Note
• When you remove the gear [3], be careful not to drop the
pin [4].
[1] 14. Remove the E-ring [1] and the gear [2].
Note
• When you remove the gear [2], be careful not to drop the
bearing [3].
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[1] [3] 15. Remove the E-ring [1] and the gear [2].
Note
• When you remove the gear [2], be careful not to drop and
lose the pin [3].
[2] a075f2c077ca
a075f2c078ca
[2] [1] 18. Remove the cover paper lift wire/Rr1 [1] and the cover paper lift
wire/Rr2 [2] in the same manner as step 8 to step 10.
19. Reinstall the preceding parts following the removal steps in
reverse.
Note
• When you pull out the wire end [3] of the cover paper lift
wire/Rr2 [2], lift the cover paper lift plate until the cover
paper lift plate arm [4] appears.
• The wire/Fr is gray in color and the wire/Rr is black.
• When the installation is completed, make sure that the lift
plate is horizontal.
[3] [4]
a075f2c079ca
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(1) Procedure
1. Remove the rear cover/Lt. (Refer to G.30.2.6 Rear cover/Lt)
2. Connect the connector [2] to the connector (CN5) [1] on the PB
control board (PBCB).
a15xt3c044ca
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(1) Procedure
[1] 1. Remove the conveyance unit/Lw [1]. (Refer to G.30.2.26
Conveyance unit/Lw)
2. Remove 2 screws [2] and then remove the cover of the multi feed
detection board/S (MFDBS) [3].
[2]
[3] a075f2c095ca
[3]
a075f2c096ca
5. Remove 2 screws [2] and then remove the cover of the multi feed
detection board/R (MFDBR) [2].
[1]
[2] a075f2c097ca
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[3]
a075f2c098ca
(2) Note for installing the multi feed detection board/S (MFDBS) and the multi feed detection board/R (MFDBR)
• The multi feed detection board/S (MFDBS) and the multi feed
[2]
detection board/R (MFDBR) are installed on the same type board.
Be careful not to confuse one with the other when you install them.
• Be sure to confirm the marking on the board when you install it.
Multi feed detection board/S (MFDBS) [1]: 56UA
Multi feed detection board/R (MFDBR) [2]: 15AG
• The connector shape is different for the multi feed detection board/
S (MFDBS) and the multi feed detection board/R (MFDBR). So,
even if it is installed, the connector cannot be connected.
[1] a075f2c099ca
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31. GP-501
31.1 Centering punched holes
Die Set Position Cradle Adjustment, The die set position cradle is set in the factory; however, because of the punched-hole spacing on the PB
die sets, there is a minimal amount of paper on each edge of the punched paper. The die set position cradle may have to be fine adjusted to
center the punched-hole pattern in the paper. Listed below are the step-by-step instructions to adjust the die set to the proper position.
1. The punched-hole alignment must be checked on a piece of
punched paper. Fold the punched sheet of paper in half [1] and the
[1] punched-holes should be aligned evenly along the edge and
[2]
centered between the ends [2]. If the punched-holes are not
aligned, then the die set cradle must be adjusted to align the
punched holes.
Note
• The paper path is always constant, if the holes are not
centered, you must adjust the die set cradle.
2. The two back covers on the GP-501 Punch must be removed to
access the die set position cradle [1]. (Refer to G.31.3.3 Removing
the Rear Cover.)
3. Before adjusting the die set position cradle, you must first note what
direction the die set cradle [1] must move.
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7. If the punched-holes are too close to the front of the machine, then
you must turn the adjustment screw clockwise [1].
Note
• Seven full turns of the adjustment screw result in a 1/4"
(6.35 mm) change in the punched hole position.
8. Before tightening the lock-down screw [1], tilt or bias the assembly
towards the bottom of the machine [2] and tighten the lock-down
screw. This will ensure positive engagement between the locking
lever and the die set.
9. Run a test sample of punched paper and recheck paper alignment.
Re-adjust if necessary.
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(1) Procedure
• Unplug the unit from power.
• Disconnect the communication cable
• Empty Chip Bin
(1) Procedure
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(1) Procedure
Raise or lower the GP-501 Punch’s castors to level it.
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32. GP-502
The descriptions of the disassembling and reassembling procedure GP-502 are mentioned in the GP-502 service manual.
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L AVAILABLE PARTS
[2] [1]
*1 Do not use the screws whose lengths are more than M4 x 8 because they damage the HDD.
33.1.2 Connector
(1) Connector position
[1]
[1] CN495 -
G-307
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33.1.3 Procedure
[2] [1] [3] 1. Remove the upper cover/Rr2. (Refer to G.3.2.6 Top cover/Fr, top
cover/Rt, top cover/Rr1, top cover/Rr2, top cover/Lt, arm cover/Fr,
arm cover/Rr)
2. Remove the cable pull out cover [2] and the status indicator light
installation cover [3] of the upper cover/Rr2 [1].
[2] [1] 3. Pass the wiring harness [1] of the status indicator light through the
hole in the cable pull out cover [2].
[1] [4] [2] [3] 4. Pass the wiring harness [1] of the status indicator light through the
hole in the main body [2].
5. Connect the connector [4] of the status indicator light to CN495 [3].
Note
• Pull the wiring harness [1] to the position where it does not
touch and damage the plate.
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[2]
[1]
33.2.2 Procedure
[2] [1] 1. Remove the key counter cover [2] of the upper cover/Rr2 [1], and
connect to the inside connector.
G-309
H CLEANING/LUBRICATION > 1. CLEANING/LUBRICATION
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L PROCEDURES
H CLEANING/LUBRICATION
1. CLEANING/LUBRICATION PROCEDURES
The descriptions of the cleaning and the lubrication are mentioned in the maintenance section of each device.
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I ADJUSTMENT/SETTING
1. CHECKPOINTS
1.1 Checking before you start work
When you conduct the claims in the field, it is necessary to check the following points first:
1. Are the power supply and voltage secured in accordance with the specifications?
2. Did you properly install the ground line to the power supply?
3. Any equipment that repeatedly consumes a lot of electricity is connected to the same power supply? (for example: Electric noise sources
such as elevator and air conditioner)
4. Are environmental conditions suitable for the machine?
• High temperature and high humidity, direct sunlight, air ventilation, and so on.
• Levelness of the location on which the machine is installed.
5. Does the cause of poor images lie in the original itself?
6. Is density selected properly?
7. Is the original glass stained?
8. Is proper paper used for copy?
9. Are copy consumables replaced with new ones at their life? (for example: Developer, drum, cleaning blade, and so on)
10. Is toner filled?
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2. UTILITY
2.1 List of utility menus
This machine is provided with setting menu for various adjustments/settings. Data adjusted/set with this mode is stored in NVRAM board (NRB).
Note
• For details on the utility, refer to "User's guide."
• Some items on the following list are not displayed at the default setting.
• In order to display items that are not displayed at the default settings, change the optional configurations or each setting.
2.1.1 Hierarchy
• 01 Scan Address Register
• 01 Address Edit
• 02 E-mail Title Setting
• 03 E-mail Text Setting
• 02 User Setting
• 01 System Setting
• 01 Language Setting
• 02 Unit Setting
• 03 Feed Tray Setting
• 01 Paper Setting
• 02 Auto Tray Selection Setting
• 03 Type Selection for Auto Paper
• 04 Dehumidify Fan Heater Setting
• 04 Reset Setting
• 01 Auto Reset Setting
• 02 Job Reset Setting
• 05 Default Screen Setting
• 07 Set Zoom Ratio Setting
• 07 Power Save Setting
• 01 Power Save Function Setting
• 02 ErP Setting
• 03 Energy-saving Mode for Monochrome
• 08 Date/Time Setting
• 09 Operation/Info.Sound Setting
• 01 Volume Setting
• 02 Information sound item setting
• 10 Key Response Time
• 11 Shortcut Key Register
• 01 Application Setting
• 02 Quality Adjustment (copy)
• 03 Quality Adjustment (scan)
• 04 Quality Adjustment Area Setting
• 05 Output Setting
• 12 Service Port Device Setting
• 13 Mouse Setting
• 02 Initial Setting
• 01 Copy Initial Setting
• 02 Scan Initial Setting
• 03 Common Setting
• 04 Copy Setting
• 05 Scan Setting
• 06 Printer Setting
• 01 Gray Text Outline
• 02 Select Prior Output Tray
• 07 Image Quality Setting
• 01 Original Density Shift
• 02 ACS Adjustment
• 08 Password Change
• 03 Administrator Setting
• 01 System Setting
• 01 Power Save Setting
• 01 Power Save Function Setting
• 02 ErP Setting
• 03 Energy-saving Mode for Monochrome
• 02 Date/Time Setting
• 03 Weekly Timer Setting
• 01 Weekly Timer ON/OFF Setting
• 02 Time Setting
• 03 Date Setting
• 04 Select Time for Power Save
• 05 Password Non-Business Hours
• 04 Restrict User Access
• 01 Lock/Delete Mode Memory
• 01 Copy Mode Memory
• 02 Scan Mode Memory
• 02 Change Restrict Setting
• 03 Scan Restrict Setting
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I-5
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I-6
bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L I ADJUSTMENT/SETTING > 3. LIST OF ADJUSTMENT ITEMS
Total process mount Drum unit, intermediate transfer belt, transfer Setting toner number 2 application (Drum, transfer belt cleaning
belt cleaning unit, transfer belt cleaning blade unit, transfer belt cleaning blade)
Dust-proof glass cleaning (writing unit)
Special Parts Counter (Reset)
Blade Setting Mode (2nd transfer)
Belt Line Speed Adj.
Gamma Automatic Adjustment
Color Registration Auto.Adj.
Color Registration Manual
Maximum density initial adjustment (execution is recommended)
Scanner CCD unit FD-Mag. Adjustment (Printer Adjustment)
(Refer to G.3.2.12 CCD unit) CD-Mag. Adjustment (scanner adjustment)
Scan gradation and color adjustment
Color Registration Auto.Adj.
Color Registration Manual
Exposure unit Positioning adjustments of the exposure unit and the mirror unit
(Refer to G.3.2.13 Exposure unit, Exposure Read position adjustment (ADF adjustment)
lamp)
FD-Mag. adjustment (scan adjustment)
Scan gradation and color adjustment
Color Registration Auto.Adj.
Color Registration Manual
Exposure lamp (L1) Scan gradation and color adjustment
(Refer to G.3.2.13 Exposure unit, Exposure
lamp)
Original glass Restart Timing Adjustment (scanner adjustment)
(Refer to G.3.2.10 Original glass assy) Centering adjustment (Scan adjustment)
Scan gradation and color adjustment
Scanner wire Scanner motor belt adjustment
(Refer toG.3.2.15 Removing the scanner wire, Positioning adjustments of the exposure unit and the mirror unit
G.3.2.16 Reinstalling the scanner wire)
Read position adjustment (ADF adjustment)
FD-Mag. adjustment (scan adjustment)
Scan gradation and color adjustment
Write Writing unit/K Dust-proof glass cleaning (write unit)
(Refer to G.3.2.17 Writing (Refer to G.3.2.17 Writing unit) Writing initial position memory (Skew initial position memory)
unit) I/O Check Mode (LD1 to LD4 alarm data clear, LD alarm
measurement)
CD-Mag. Skew Adj.
Restart Timing Adjustment
Gamma Automatic Adjustment
Color Registration Auto.Adj.
Color Registration Manual
Beam Pitch Adjustment
Density Balance Adjustment
Writing unit/Y, writing unit/M, writing unit/C Dust-proof glass cleaning (write unit)
(Refer to G.3.2.17 Writing unit) Writing initial position memory (Skew initial position memory)
I/O Check Mode (LD1 to LD4 alarm data clear, LD alarm
measurement)
Gamma Automatic Adjustment
Color Registration Auto.Adj.
Color Registration Manual
Beam Pitch Adjustment
Density Balance Adjustment
Dust-proof glass/Y, dust-proof glass/M, dust- Gamma Automatic Adjustment
proof glass/C, dust-proof glass/K Density Balance Adjustment
(Refer to G.3.2.17 Writing unit)
Charging Charging corona/Y, charging corona/M, Dust-proof glass cleaning (write unit)
(Refer to F.5.4.1 Replace charging corona/C, and charging corona/K Special Parts Counter (Reset)
the charging corona) (Refer to F.5.4.1 Replace the charging
corona) Gamma Automatic Adjustment
Density Balance Adjustment
Maximum density initial adjustment (execution is recommended)
Fusing Fusing belt Fusing belt installation direction (with rot number on the front
(Refer to F.5.14 Fusing (Refer to F.5.11.4 Replacement of the fusing side)
section) bearing/Up, /Lw1, the heat insulating sleeve/
Up, /Lw1, the belt regulating sleeve, the fusing
belt, the fusing roller/1, /2, and the neutralizing
ring.)
Temperature sensor/5 (TH5) Adjust the position with the temperature sensor positioning jig/Lw
(Refer to G.3.2.29 Temperature sensor/5 (the jig is required)
(TH5))
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Thermostat/1 (TS1) Adjust the position with the thermostat positioning jig/Up (the jig
(Refer to G.3.2.27 Temperature sensor/1 is required)
(TH1), temperature sensor/2 (TH2),
thermostat/1 (TS1), thermostat/2 (TS2))
Thermostat/2 (TS2) Adjust the position with the thermostat positioning jig/Up (the jig
(Refer to G.3.2.27 Temperature sensor/1 is required)
(TH1), temperature sensor/2 (TH2),
thermostat/1 (TS1), thermostat/2 (TS2))
Thermostat/3 (TS3) Adjust the position with the thermostat positioning jig/Lw (the jig
(Refer to G.3.2.29 Temperature sensor/5 is required)
(TH5))
Boards Printer image processing board (PRIPB) NVRAM board (NRB) replacement
Overall control board (OACB) Machine NIC setting
(Refer to G.3.2.8 Overall control board When HDD Lock Password is disabled:
(OACB)) SSD replacement
When HDD Lock Password is enabled:
SSD replacement
EEPROM replacement
SSD Rewriting of firmware
Note
· For acquiring or replacing the SSD,
contact the support section of the Konica
Minolta.
(Refer to G.3.2.9 SSD (SSD))
Printer control board (PRCB) Rewriting of firmware
Hard disk/1, /2, /3 (HDD1, 2, 3) Format HDD data
(Refer to G.3.2.30 HDD1, HDD2, HDD3) HDD replace initial setting
Hard disk/4 (HDD4) Format HDD data
(Refer to G.3.2.31 Hard disk/4 (HDD4)) HDD replace initial setting
PF-602m Double feed detection board (MFDBS, Double feed detection board adjustment
MFDBR)
(Refer to G.5.2.11 The multi feed detection
board (MFDBR and MFDBS))
PF-707 Double feed detection board (MFDBS, Double feed detection board adjustment
MFDBR)
(Refer to G.6.3.22 Multi feed detection board
(MFDBR, MFDBS))
DF-626 DF control board (DFCB) Rewriting of firmware
ADF original size adjustment
ADF original stop position auto adjustment, ADF original stop
position adjustment
ADF Registration Loop Adj
Feed paper check
Sensor check
Read position auto adjustment, read position adjustment
FD-Mag. auto adjustment and FD-Mag. adjustment
Scanning light adjustment
Mixed original size adjustment
Restriction plate positional VR (VR1) ADF original size adjustment
First slider, second slider, scanner wire, Read position auto adjustment, read position adjustment
scanner assy, DF original glass, glass
movement unit, step sheet
EF-103 Same as the fusing section of the main body
RU-509, RU-510 RU control board (RUCB) Rewriting of firmware
EEPROM replacement
FS-531, FS-612, FS-532 FNS control board (FNSCB) Rewriting of firmware
EEPROM replacement
Stapler unit Clincher positioning (require the jig)
*FS-531, FS-532 do not require the adjustment.
SD-510 SD control board (SDCB) Rewriting of firmware
Stapler unit Clincher positioning (require the jig)
PK-511, PK-522 Punch drive board (PDB) Paper Edge Detect Sensor
Paper size sensor (PS305) Paper Edge Detect Sensor
LS-505, LS-506 LS control board (LSCB) Toggle switch setting*1
Rewriting of firmware
Grip conveyance home sensor adjustment
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4. SERVICE MODE
4.1 Service Mode List
This machine is provided with a service mode for various adjustments/settings. Data adjusted/set with this mode is stored in NVRAM board
(NRB).
NOTE
• Some items on the following list are not displayed at the default setting.
• In order to display items that are not displayed at the default settings, change the optional configurations or each setting.
4.1.1 Hierarchy
• 01 Machine Adjustment
• 01 Printer Adjustment
• 01 Restart Timing Adjustment
• 02 Centering Adjustment
• 01 Centering Auto Adjustment
• 02 Centering Sensor Gap Adjustment
• 03 Centering Adjustment
• 03 FD-Mag. Adjustment
• 04 CD-Mag. Adjustment
• 05 Lead Edge Erase Adjustment
• 06 Registration Loop Adj.
• 07 Pre-registration Adj.
• 08 Belt Line Speed Adj.
• 09 Writing Initial Pos. Memory
• 01 Skew Initial Position Memory
• 10 Color Registration Auto.Adj.
• 11 Color Regist. Gap Measurement
• 12 PFU Double feed Detect Adj.
• 13 Crosswise Dir. Skew Adj.
• 14 Beam Pitch Adjustment
• 15 Color Regist. Manual Adj.
• 16 Recall Standard Data
• 02 Scan Adjustment
• 01 Restart Timing Adjustment
• 02 Centering Adjustment
• 03 FD-Mag. Adjustment
• 04 Scan Gradation/Color Adj.
• 05 CD-Mag. Adjustment
• 06 Sensor Check
• 07 CCD Check
• 08 Line Mag. Setting
• 09 Recall Standard Data
• 03 Quality Adjustment
• 01 Printer Gamma Adjustment
• 01 Printer Gamma Offset Adj.
• 02 Printer Gamma Offset Auto.
• 03 Printer Gamma Sensor Adj.
• 04 Printer Gamma Curve Adj.
• 05 Printer Gamma Offset Auto. (RU)
• 06 Printer Gamma Sensor Adj (RU)
• 02 Sharpness Adjustment
• 03 Contrast Adjustment
• 04 Image Distinction Level
• 01 Dot Detect Adjustment
• 02 Color Text Adjustment
• 03 Dot/Text Area Adjustment
• 05 ACS Adjustment
• 06 Density Adjustment
• 01 AE(AES) Adjustment
• 02 Copy Density Adjustment
• 03 BackgroundRemoval
• 07 Tone Adjustment
• 01 Tone Adjustment (RGB, YMC)
• 08 Recall Standard Data
• 04 Non-Image Area Erase Check
• 05 Tray Adjustment
• 01 Tray Size Adjustment
• 02 Process Adjustment
• 01 High Voltage Adjustment
• 01 1st Transfer Manual Adj.
• 02 2nd Transfer Manual Adj.
• 03 Sep. Current Manual Adj.
• 04 Pre-transfer Guide Confirm
• 02 Drum Peculiarity Adjustment
• 01 Blade Setting Mode
• 02 Gamma Automatic Adjustment
• 03 Toner Density Sensor Init.
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• 01 Date/Time Setting
• 02 Setup Date/Business Setting
• 03 Service Center TEL/FAX
• 04 Mono Energy-save Mode
• 03 Setup Setting 2
• 01 Firmware Version
• 02 Serial Number Setting
• 03 Non-Image Area Erase Check
• 04 NIC Setting
NOTE
• Service Mode of GP-502 is mentioned in the GP-502 service manual.
(2) Usage
Adjust the image leading edge timing of the printer.
Note
• Be sure the Scanner FD-Mag. Adjustment (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.5 FD-Mag.
Adjustment (Printer Adjustment))
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [01 Restart Timing Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Restart Timing Adjustment]
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Restart Timing Adjustment screen"
Enter a value through the numeric buttons and press [Set].
• Setting range
: -60 (short) to +60 (long)
• 1 step = 0.1 mm
(2) Usage
Adjust when you install the main body, PF, or the mis-centering amount is large on particular feed tray.
Note
• Be sure the Printer CD-Mag. (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.6 CD-Mag. Adjustment (Printer
Adjustment))
• To adjust the centering adjustment, usually perform this adjustment. When you want to perform the fine adjustment, perform "I.
4.3.4 Centering adjustment (printer adjustment - centering adjustment)".
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [02 Centering Adjustment].
4. "Centering adjustment mode menu screen"
Press [01 Centering Auto Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Centering Adjustment] → [Centering Auto Adjustment]
5. "Centering Auto Adjustment screen"
Press [▼] or [▲] to select the item that you want to adjust and press [Print Mode].
This adjustment is available for each paper feed tray (each tray or ADU), paper size (common, large size, small size or 8 1/2× 5 1/2 (tray
1 to 2, bypass, ADU)) and the paper size (plain paper or thick paper) respectively.
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Note
• Thick paper can only be selected for ADU
• Large size: Paper size 300 mm or more in the sub scan direction
• Small size: Paper size less than 300 mm in the sub scan direction
• Paper thickness: Paper weight 177 g/m2 or more
• The value on each item is the current value. This value is corrected by adding the value of the centering sensor gap
adjustment for the corresponding item to the current value on each item.
(2) Usage
Adjust when you install the main body, PF, or clean or replace the centering sensor.
Note
• Be sure that the centering adjustment (printer adjustment- centering adjustment) has been adjusted before this adjustment.
(Refer to I.4.3.2 Centering auto adjustment (printer adjustment - centering adjustment))
• Be sure the Printer CD-Mag. (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.6 CD-Mag. Adjustment (Printer
Adjustment))
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [02 Centering Adjustment].
4. "Centering adjustment mode menu screen"
Press [02 Centering Sensor Gap Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Centering Adjustment] → [Centering Sensor Gap Adj.]
5. "Centering Sensor Gap Adj. screen"
Press [Print Mode].
6. "PRINT MODE screen"
Select Tray1 and press the Start key to output the test pattern (number 16).
7. Fold the printed paper into 2 along the center in the main scan direction, and measure how much the left lines and right lines misalign
from each other.
• Standard value: within ± 1.5 mm
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Centering Sensor Gap Adj. screen"
Enter a value through the numeric buttons and press [Set].
• Setting range: -100 (image in front) to +100 (image in back)
• 1 step = 0.1 mm
10. Repeat steps 5 to 9 until the standard value can be obtained.
(2) Usage
Adjust the image centering in the printer main scan direction.
Note
• Be sure the Printer CD-Mag. (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.6 CD-Mag. Adjustment (Printer
Adjustment))
• To adjust the mis-centering, use the "I.4.3.2 Centering auto adjustment (printer adjustment - centering adjustment)" normally.
Perform this adjustment when you want to perform the fine adjustment.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [02 Centering Adjustment].
4. "Centering adjustment mode menu screen"
Press [03 Centering Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Centering Adjustment] → [Centering Adjustment]
5. "Centering Adjustment screen"
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Press [▼] or [▲] to select the item that you want to adjust and press [Print Mode].
This adjustment is available for each paper feed tray (each tray or ADU), paper size (common, large size, small size or 8 1/2× 5 1/2 (tray
1 to 2, bypass, ADU)) and the paper size (plain paper or thick paper) respectively.
Note
• Large size: Paper size 300 mm or more in the sub scan direction
• Small size: Paper size less than 300 mm in the sub scan direction
• Paper thickness: Paper weight 177 g/m2 or more
(2) Usage
This adjustment changes the speed of the polygon motor and adjusts the image magnification.
Note
• Be careful when you adjust because there are 2 following types of method for the printer magnification adjustment in the sub
scan direction.
1. FD-Mag. Adjustment (Printer Adjustment)
Perform this adjustment when the magnification in the sub-scanning direction has changed because of the worn registration
roller or the paper shrinkage by heat.
2. Belt Line Speed Adjustment (Printer Adjustment)
Perform this adjustment under the conditions that is not mentioned in Number 1.
• As the default, the magnification in the sub-scanning direction can be adjusted. When the difference between the magnifications
that are configured for the front and back of the paper is less than 1%, productivity does not decrease. However, productivity
decreases when the difference between the magnifications that are configured for the front and back of the paper is greater than
1%.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [03 FD-Mag. Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [FD-Mag. Adjustment]
4. "FD-Mag. Adjustment screen"
Select the item that you want to adjust and press [Print Mode].
This adjustment can be performed for both sides at a time (all trays) or for the back side (each tray).
5. "PRINT MODE screen"
Select A3 or 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
6. Check the magnification in the sub scan direction.
• Standard value
: ± 0.5% or less (when in life-size)
: 205.7 ± 1 mm or less
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "FD-Mag. Adjustment screen"
Select the item that you want to adjust.
• Setting Range
Printer FD-Mag. (both sides at a time): -100 (short) to +100 (long)
Other than the above: -80 (short) to +20 (long)
• 1 step = 0.01%
9. Enter a value through the numeric buttons and press [Set].
10. Repeat steps 4 to 9 until the standard value can be obtained.
(2) Usage
Adjust the magnification in main scanning direction.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [04 CD-Mag. Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [CD-Mag. Adjustment]
4. "CD-Mag. Adjustment screen"
Select the item that you want to adjust and press [Print Mode].
This adjustment can be performed for both sides at a time (all trays) or for the back side (each tray).
5. "PRINT MODE screen"
Select A3 or 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
6. Check the magnification in the main scan direction.
• Standard value
: ± 0.5% or less (when in life-size)
: 190 ± 1 mm or less
190
57gaf3c004na
7. When the value is not within the standard value, press [Exit PrintMode].
8. "CD-Mag. Adjustment screen"
Select the item that you want to adjust.
• Setting range: -100 (short) to +100 (long)
• 1 step = 0.01%
9. Enter a value through the numeric buttons and press [Set].
10. Repeat steps 4 to 9 until the standard value can be obtained.
(2) Usage
Conduct this adjustment when the image erasure (deleted) amount of the leading edge is not within the standard value.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
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(3) Preparation
Be sure the printer FD-Mag. Adjustment has been adjusted.
(4) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [05 Lead Edge Erase Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Lead Edge Erase Adjustment]
4. "Lead Edge Erase Adjustment screen"
Press [Print Mode].
5. "PRINT MODE screen"
Place the test chart to the original glass, choose a paper A3 or 11x17, and press the Start key.
6. Check the leading edge erasure amount.
• Standard value "a": 4 mm or less
a
57gaf3c029nb
7. When the value is not within the standard value, press [Exit Print Mode].
8. "Lead Edge Erase Adjustment screen"
Enter a value through the numeric buttons and press [Set].
• Setting Range
: -20 (narrower) to +40 (wider)
• 1 step = 0.1 mm
9. Repeat steps 5 to 8 until the standard value can be obtained.
(2) Usage
Adjust to remove the paper skew and the crease, or the paper jamming in the registration section.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [06 Registration Loop Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Registration Loop Adj.]
4. "Registration Loop Adj. screen"
Press [▼] or [▲] to select the item that you want to adjust and press [Print Mode].
This adjustment can be performed for the feed tray (trays, ADU), paper size (large, small, 150 mm or less of the width), and the paper
type (plain paper, thick paper).
Note
• Large size: Paper size 300 mm or more in the sub scan direction
• Small size: Paper size less than 300 mm in the sub scan direction
• Paper thickness: Paper weight 177 g/m2 or more
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(2) Usage
Adjust to remove the paper skew and the crease, or the paper jamming in the pre-registration section.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [07 Pre-registration Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Pre-registration Adj.]
4. "Pre-registration Adj. screen"
Press [▼] or [▲] to select the item that you want to adjust. Then press [Print Mode].
This adjustment is available for each paper tray (each tray or ADU), paper size (large or small) respectively.
Note
• Large size: The paper size is 300 mm or more in the sub scan direction
• Small size: The paper size is less than 300 mm in the sub scan direction
(2) Usage
• Perform this adjustment to fix an offset on the peripheral speed of the belt that determines line speed from the part tolerance of the belt
driving system.
• To fix the offset, perform this adjustment when you replace the transfer belt unit.
• Adjust the magnification in sub-scan direction.
Note
• Bs careful that there are 2 following types of method for the printer magnification adjustment in the sub scan direction.
1. FD-Mag. Adjustment (Printer Adjustment)
Perform this adjustment when the magnification in the sub-scanning direction has changed because of the worn registration
roller or the paper shrinkage by heat.
Adjust the rotation speed of the polygon motor. Used to perform the fine adjustment of the magnification.
2. Belt Line Speed Adjustment (Printer Adjustment)
Perform this adjustment under the conditions that is not mentioned in Number 1.
Adjust the speed of the intermediate transfer motor (M9). Used to perform the rough adjustment of the magnification.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [08 Belt Line Speed Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Belt Line Speed Adj.]
4. "Belt Line Speed Adj. screen"
Press [Print Mode].
5. "PRINT MODE screen"
Select A3 or 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
6. Check the magnification in the sub scan direction.
• Standard value
: ± 0.5% or less (when in life-size)
: 205.7 ± 1 mm or less
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Belt Line Speed Adj. screen"
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4.3.11 Skew Initial Position Memory (Printer Adjustment - Writing Initial Pos. Memory)
(1) Function
Store the initial position of the skew adjustment mechanism of the write unit in the NVRAM board (NRB).
(2) Usage
Execute only when the write unit is replaced to the new one.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [09 Writing Initial Pos. Memory].
4. "Writing Initial Pos. Memory screen"
Press [01 Skew Initial Position Memory].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Writing Initial Pos. Memory] → [Skew Initial Position Memory]
5. "Skew Initial Position Memory screen"
Select the color of the replaced write unit and press [Start].
(2) Usage
Perform this adjustment when there is a color registration error.
Note
• Perform this adjustment when the malfunction code C-4520 occurs.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [10 Color Registration Auto.Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Color Registration Auto.Adj.]
4. "Color Registration Auto.Adj. screen"
Press [Start].
5. The color registration adjustment starts and a message "Completed" is shown in about 2 minutes. If the error message appears, perform
an error correction referring to the following solutions.
• Error 1: The pattern of the prescribed number has not been detected.
The patch density is possibly too light. Check around the drum unit and perform the Gamma Automatic Adjustment. Then conduct this
adjustment again.
• Error 2: The difference of the color registration is too much.
Check the installation position of the write unit.
Output the test pattern to check the image density. When the image density is abnormal, perform the gamma automatic adjustment.
• Error 3: Other
The other malfunction other than the auto color registration adjustment possibly occur. Restart the main body in the normal mode and
check the malfunction code.
6. • "Color Registration Auto.Adj. screen"
Misalignment amounts of Y, M, and C of "Main Scan", "Sub Scan", "Horizontal", and "Skew" relative to K are displayed on the panel.
(unit: pixel)
(2) Usage
Conduct this adjustment when there is a color registration error.
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(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [11 Color Regist.Gap Measurement].
4. "Color Regist. Gap Meas., Manual Adj. screen"
Press [Print Mode].
5. "PRINT MODE screen"
Select the A3 or 11 x 17 paper. Press the Start key to output the test pattern.
Place the outputted test pattern [1] on the original glass securely against the original positioning plate/Lt [2] and the original positioning
plate/Rr [3], and close the DF or the platen cover.
Note
• When you place the test pattern onto the original glass, be sure to take care of the setting direction (with printing face down)
and the position.
• Check that the settings for all colors (Y, M, C, K) in the [Test Pattern Output Mode] is configured to 255. If not, it causes an
error.
[3]
[2]
[1]
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10. When "NG" appears for "Main Scan", "Horiz.(All)", "Horiz.(Part)", adjust the "Horiz. (part)" in the following steps.
1. Open the front door [1] and the toner supply door [2].
2. Loosen 3 screws [3] and remove the duct cover [4].
3. Remove 2 screws [5] and remove the filter cover [6].
[1] [3] [6] [2]
[4] [5]
4. Rotate the adjustment gear with "NG" (Y: [1], M: [2], C: [3]) up and down to adjust the "Horiz. (part)".
• Refer to the "Rest" of "Mag (PART)" (unit: pixel) shown at the touch panel, and move the adjusting gear.
• Moving the adjusting gear upward reduces the "Rest" of the "Mag.(PART)" (negative) and moving the plate down increases the
"Rest" (positive).
• The adjusting gear can be adjusted to 7 positions for each up and down. The center [4] is the base position.
[1]
[2]
[3]
[4]
4.3.14 Adjustment when you replace the multi feed detection board (PF)
(1) Function
Adjust the ultrasonic sensor sensitivity of the multi feed detection boards (MFDBR, MFDBS).
(2) Usage
Perform this adjustment when you replace the PF multi feed detection board (MFDTB) or the PF drive board (PFDB). Adjust it when the multi
feed is not detected properly due to specific types of paper (such as thin paper, coated paper with less stiffness, and thick paper).
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Note
• Adjustment error occurs because of the temperature of the sensor surface. Make the adjustment at a temperature close to the
environment in which the copier is used (20°C to 30°C). (In case you brought a new part from outdoors, make the adjustment
after the temperature of the sensor surface and the room temperature become the same)
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment Menu screen"
Press [12 PFU Double feed Detect Adj.].
4. Open the front door [1] of the PF, and open the jam processing guide PF2 [2] and the jam processing guide PF5 [3] in the horizontal
conveyance section (PF-602m).
[1]
[3] [2]
a03uf3c025ca
Open the PF front door [1] and then open the open and close cover/1 [2] of the horizontal conveyance section (PF-707).
[1]
[2]
5. Insert a sheet of paper [1] (part number 65AA995##, fusing adjustment paper, A3 16 sheets) while you turn the knob PF4 [2], and close
the jam processing guides PF2 [3] and PF5 [4]. (you can also use 200 g/m2 to 300 g/m2 paper.) (PF-602m).
[4] [1]
[3] [2]
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Insert a sheet of paper (part number 65AA995##, fusing adjustment paper, A3 16 sheets [1] and close the open and close cover/1 [2] (you
can also use 200 g/m2 to 300 g/m2 paper) (PF-707).
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[1]
[2]
(2) Usage
Perform this adjustment when there is a skew in the main scan direction.
Note
• Color registration adjustment do not correct the image distortion of K in the main scanning direction. (Adjusts YMC only.)
• To change the image distortion of K in the main scanning direction, you can also conduct [Chart Adjustment] of [Both Side Adj.]
in the User Mode.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [13 Crosswise Dir. Skew Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Ceosswise Dir. Skew Adj.]
4. "Crosswise Dir. Skew Adj. screen"
Press [Print Mode].
5. "PRINT MODE screen"
Select A3 or 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
Note
• When you press the start key, G5 lenses of YMCK are adjusted and the color registration adjustment (for approximately 2
minutes) is automatically started. When the adjustment is completed, test pattern (number 16 or number 33) is printed.
a03uf3c001ca
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Crosswise Dir. Skew Adj. screen"
Enter a value through the numeric buttons and press [Set].
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(2) Usage
Perform this adjustment after you replace the write unit.
Note
• Be sure to complete "I.4.3.11 Skew Initial Position Memory (Printer Adjustment - Writing Initial Pos. Memory)" and "I.4.3.12 Color
Registration Auto.Adj. (Printer Adjustment)" before this adjustment.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment Menu screen"
Press [14 Beam Pitch Adjustment].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Beam Pitch Adjustment]
4. "Beam Pitch Adjustment screen"
Confirm that the current value of [Y] is "0".
When it is other than 0, enter "0" through the numeric buttons and press [SET].
Change all the current values for each color to "0" in the same way and press [Print Mode].
5. "PRINT MODE screen"
Select A3 or 11 x 17 paper (105 g/m2 or less) and press the Start key.
6. Check the beam pitch misalignment on the 3rd column of the test chart.
The outputted charts shows from the top the conditions with the values +10, +5, ± 0, -5 and -10 to or from the current value of each colors.
[1]
[2]
[3]
[4]
[5]
7. When the moires on the top and bottom are even or there is no moire [1], or the white thin line and the black thin line on the left and right
are even or there is no thin line [4]: No need to adjust.
When the moire on the bottom is strong [2] or when the white thin line appears on the left side and the black one on the right side [5]:
Adjust in "+" direction.
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When the moire on the top is strong [3] or when the black thin line appears on the left side and the white one on the right side [6]: Adjust
in "-" direction.
[2] [3]
[1]
[1] The moires on the top and bottom are even or there is [2] The moires on the bottom is strong
no moire
[3] The moires on the top is strong [4] The white thin line and the black thin line on the left and
right are even or there is no thin line
[5] The white thin line and the black thin line on the left and [6] The white thin line appears on the left side and the
right are even or there is no thin line black one on the right side
(2) Usage
• Perform this adjustment when there is an offset on the misalignment amount of each color after the "Color Registration Auto.Adj. (Printer
Adjustment)".
• Check the image and the misalignment in the direction of the sub-scan of "Color Regist. Gap Measurement (Printer Adjustment)". Perform
this adjustment when the misalignment amount in the direction of the sub-scan of each color for K has an offset.
[1]
[2]
[1] The test pattern for manual adjustment of color [2] Misalignment amount for color M.
registration
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Note
• Be sure the Scanner FD-Mag. Adjustment (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.5 FD-Mag.
Adjustment (Printer Adjustment))
• Be sure the Printer CD-Mag. (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.6 CD-Mag. Adjustment (Printer
Adjustment))
• Be sure the Color Registration Auto.Adj. (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.12 Color Registration
Auto.Adj. (Printer Adjustment))
• Be sure that the color registration gap measurement (Printer Adjustment) has been completed before this adjustment. (Refer to
I.4.3.13 Color Regist.Gap Measurement (Printer Adjustment))
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment menu screen"
Press [15 Color Regist. Manual Adj.].
[Service Mode] → [Machine Adjustment] → [Printer Adjustment] → [Color Regist. Manual Adj.]
4. "Color Regist. Manual Adj. screen"
Select the color that you want to adjust.
5. Enter a value through the numeric buttons when you need, and press [SET].
• Setting range: -80 (the picture moves to the paper feed direction) to +80 (the picture moves to the opposite of the paper feed
direction)
• 1 step = 1.3μm
• Default setting value: Y = -8, M = 0, C = 0
6. Check the measured misalignment amount in the direction of the sub-scan of "Color Regist. Gap Measurement (Printer Adjustment)".
Otherwise, check the image. When the misalignment amount does not converge, repeat the step 4 to step 5.
(2) Usage
The same adjustment table is changed since the user can change some parts of the printer adjustment. Therefore, conduct this adjustment
when the adjustment values cannot be initialized because of the erroneous operation by the user.
Note
• Adjustment data of "Color Registration Auto.", "Color Registration Manual", "PFU Dfeed detect Adj.", and "CD-Mag. Skew Adj."
are not restored.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [01 Printer Adjustment].
3. "Printer Adjustment Menu screen"
Press [16 Recall Standard Data].
4. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
• When you select [Factory Initial Data], each configuration value returns to the factory initial data.
• When you select [Installation initial data] each configuration value returns to the adjustment values stored when the code
"91-00" of the I/O check mode was conducted.
(2) Usage
Adjust the image leading edge timing when you scan in platen mode.
Note
• Be sure the "Restart Timing Adjustment (Printer Adjustment)" has been adjusted before you perform this adjustment. (Refer to I.
4.3.1 Restart Timing Adjustment (Printer Adjustment))
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
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(2) Usage
Adjust an image mis-centering in the main scan direction when you scan from the original glass.
Note
• Be sure the Centering Adjustment (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.4 Centering adjustment
(printer adjustment - centering adjustment))
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [02 Centering Adjustment].
4. "Centering Adjustment screen"
Select "Original Glass Centering" and press [Print Mode].
5. "Copy screen"
Place the test chart to the original glass. Choose the paper A3 or 11x17, and press the start key.
6. Fold the printed paper into 2 along the center in the main scan direction, and measure how much the left line and the right line misalign
from each other.
• Standard value
: 0 +/- 1.5 mm or less
7. When the value is not within the standard value, press [Exit Print Mode].
8. "Centering Adjustment screen"
Enter a value through the numeric buttons and press [Set].
• Setting range: -57 (move the image back) to +57 (move the image front)
• 1 step = 0.1 mm
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(2) Usage
Adjust the magnification in the sub-scanning direction in original grass mode and DF mode.
Note
• Be sure the Scanner FD-Mag. Adjustment (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.5 FD-Mag.
Adjustment (Printer Adjustment))
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [03 FD-Mag. Adjustment].
4. "FD-Mag. Adjustment screen"
Press [Print Mode].
5. "PRINT MODE screen"
Place the test chart to the original glass, choose a paper A3 or 11x17, and press the Start key.
6. Check the magnification in the sub scan direction.
• Standard value
: ± 0.5% or less (when in life-size)
: 200 ± 1 mm or less
200
57gaf3c005na
7. When the value is not within the standard value, press [Exit PrintMode].
8. "FD-Mag. Adjustment screen"
Enter a value through the numeric buttons and press [Set].
• Setting range: +990 (short) to +1010 (long)
• 1 step = x 0.001
9. Repeat step 4 to step 8 until the standard value can be obtained.
(1) Function
Conduct the gradation correction of the scanner.
(2) Usage
When the color reproduction is in a poor condition, usually conduct the "Gamma Automatic Adj." of the "Process Adjustment".
Conduct this adjustment if the color reproduction is in a poor condition (especially in a highlight area) after you replace the CCD unit,
exposure lamp (L1), original glass or each scanner mirror.
CAUTION
• Scanner gradation (gamma) has been adjusted for each machine at the factory. Please note that if the [Reset Adj. Data] in the
"Scan Gradation/Color Adj. screen" is pressed, the scanner gradation data is overwritten to the average value.
• Once [Adj. data reset] is pressed, previous data cannot be restored.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. After the replacement, place a "Color chart" on the original glass, A3 or 11 x 17 paper and press the Start key.
Note
• Press the hard key on the operation panel, not the soft key on the touch panel.
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8. Press the [YES] key to overwrite the scanner gradation data to the average value.
Press [No] to cancel the operation and return to the previous screen.
(2) Usage
Use this adjustment when you replace the CCD unit.
Note
• Be sure that the printer CD-Mag. adjustment (printer adjustment) has been adjusted before this adjustment. (Refer to I.4.3.6 CD-
Mag. Adjustment (Printer Adjustment))
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [05 CD-Mag. Adjustment].
4. "CD-Mag. Adjustment screen"
Press [Print Mode].
5. "PRINT MODE screen"
Place the color chart to the original glass and choose the paper A3 or 11x17. Press the start key.
6. Check the difference between "A" on the color chart and "A" on the output test print.
Enlarged view of the color chart
• Standard value
: +/- 1.0 mm
7. When the value is not within the standard value, press [Exit Print Mode].
8. "CD-Mag. Adjustment screen"
Enter a value through the numeric buttons and press [Set].
• When the value is too short: Change the setting value to the plus.
• When the value is too long: Change the setting value to the minus.
• Adjustment range: 990 to +1010
• 1 step = x 0.001
9. Repeat step 4 to step 8 until the standard value can be obtained.
(2) Usage
Check the detecting condition of each sensor for troubleshooting.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode menu screen"
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(2) Usage
Use this adjustment when you handle the trouble about the CCD sensor.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [07 CCD Check]
4. "CCD Check screen"
The highest value and the lowest value for each of the clamp and the gain are shown.
• The following table shows the range of the normal value.
(CCD)
• Clamp: The output value have to be within the value on the following table.
Clamp management value The lowest value The highest value
R 600 1500
G 600 1700
B 600 1600
• Gain: The output value have to be within the value on the following table.
Gain management value The lowest value The highest value
R 20 238
G 10 222
B 70 247
(2) Usage
• After you replace the CCD unit, select "OFF".
The line magnification calibration value that is adjusted for each unit changes to control the differences in the reading performance on
each scanner (CCD). So after you replace the CCD unit, be sure to perform the setting of the default generic value.
• You can disable the original calibration adjustment value when the image failure and other problems whose cause is the individual CCD
performance difference occurs.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [08 Line Mag. Setting ].
4. "Line Mag. Setting screen"
Select [ON] or [OFF].
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Note
• When you change the setting, the function becomes available after you deactivate and activate the main power switch again.
(2) Usage
Therefore, conduct this adjustment when the adjustment values cannot be initialized because of the erroneous operation by the user or CE.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
• Adjustment data for "Scan Gradation/Color Adjustment", "Sensor Check", "CCD Check", "Line Magnification Setting" are not
restored.
(3) Procedure
1. "Service Mode menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [02 Scan Adjustment].
3. "Scan Adjustment Menu screen"
Press [10 Recall Standard Data].
4. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
• When you select [Factory Initial Data], each configuration value returns to the factory initial data.
• When you select [Installation initial data] each configuration value returns to the adjustment values stored when the code
"91-00" of the I/O check mode was conducted.
4.3.28 Printer gamma offset adjustment (quality adjustment - printer gamma adjustment)
(1) Function
Change the printer gamma curve and adjust the gradation and the background density in a highlight area.
Note
• This adjustment can only be applied to IDC sensor gamma corrections. When Color Density Control is being used, this
adjustment is not necessary.
(2) Usage
Perform this adjustment when the color reproduction of the highlighted gradation is not good.
Note
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• Normally, adjust the printer gamma on C1070 or C1060 or C1060L (copier version) with "I.4.3.29 Printer Gamma Offset Auto.
(Quality Adjustment - Printer Gamma Adjustment)".
Perform this adjustment for C1070P, C71hc (printer version) or when you want to make fine adjustments of the printer gamma.
• Do not conduct this adjustment when you conduct "Output Paper Density Adj."
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [01 Printer Gamma Adjustment]
4. "Printer Gamma Adjustment screen"
Press [01 Printer Gamma Offset Adj].
[Service Mode] → [Machine Adjustment] → [Quality Adjustment] → [Printer Gamma Adjustment] → [Printer Gamma Offset Adj.]
5. "Printer Gamma Offset Adj. screen"
Press [Next] or [Previous] to select the screen that you want to adjust.
Note
• Screen 1, screen 2, and stochastic correspond to the screen names in the user mode.
• Contone is a screen that is used in the character section of the screen.
• Contone does not require the adjustment.
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[1]
Y
M
C
K
Y
M
C
K
[1]
[6] [5] [4] [2] [3]
13. If the gray balance is not the same, press the color (Y or M) to adjust, enter a value through the numeric buttons and press [SET].
Setting range: -128 (light) to +127 (dark)
• How to match the gray balance
Take notice of the gray block [4] that is made up of 49 patches that are created in C, M and Y.
In the 49 patches, M gets darker toward right, and Y gets darker downward. C remains unchanged.
The patch [5] at the center is the same color as the gray [2]. The patches [6] that are positioned at the 4 corners of the patch [5] is the
same color as the gray [3].
Out of the 49 patches, select a gray of the same gray balance as the gray [6].
Example:
• When a patch on the lower right side is more suitable than the patch [5] at the center: Adjust M and Y in the darker direction.
• When a patch on the upper left side is more suitable than the patch [5] at the center: Adjust M and Y in the lighter direction.
14. Press [Print Mode].
15. Place the A4 or 8 1/2 x 11 paper. Press the Start key to output the test pattern.
16. Repeat the steps 13 to 15 until an appropriate value is obtained.
4.3.29 Printer Gamma Offset Auto. (Quality Adjustment - Printer Gamma Adjustment)
(1) Function
Change the printer gamma curve and adjust the gradation and the background density in a highlight area automatically.
Note
• This adjustment can only be applied to IDC sensor gamma corrections. When Color Density Control is being used, this
adjustment is not necessary.
(2) Usage
Perform this adjustment when the color reproduction of the highlighted gradation is not good.
Note
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• When you conduct this adjustment, be sure to use the plain paper or the color copy paper. Otherwise, the adjustment is not
conducted properly because the color of the test pattern varies depending on the paper color.
• To adjust the printer gamma, perform this adjustment. When a fine adjustment of the printer gamma is required, perform "I.
4.3.28 Printer gamma offset adjustment (quality adjustment - printer gamma adjustment)."
• This adjustment method is for C1070 and C1060 and C1060L (copier version). For C1070P and C71hc (printer version), perform
"I.4.3.28 Printer gamma offset adjustment (quality adjustment - printer gamma adjustment)".
• Do not conduct this adjustment when you conduct "Output Paper Density Adj."
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
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6. Press [Readjust]. To readjust, press [Yes], and press [No] to cancel the operation.
Note
• When the adjustment value greatly differs from 0, press [Reset Adj. Data] to reset the printer gamma offset value to 0. Then
press [Readjust].
[2]
[1]
a03uf3c030ca
10. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the platen cover.
Note
• Be sure to use the white copy paper. Otherwise, the printer gamma cannot be corrected properly.
4.3.30 Printer Gamma Sensor Adj. (Quality Adjustment - Printer Gamma Adjustment)
(1) Function
The printer gamma correction that is performed automatically on the regular basis uses the IDC sensor to read the pattern on the transfer belt.
Therefore the correction is possibly inaccurate depending on the characteristic changes of the IDC sensor. This adjustment uses the scanner
to correct the IDC sensor.
(2) Usage
Conduct this adjustment when a color reproduction is in a poor condition because of a replacement of the IDC sensor.
Do not conduct this adjustment unless the IDC sensor is replaced.
Note
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• When you conduct this adjustment, be sure to use the plain paper or the color copy paper. Otherwise, the adjustment is not
conducted properly because the color of the test pattern varies depending on the paper color.
• When you press [Reset Adj. Data] and [Yes], the adjusted Printer Gamma Sensor Adjustment is reset to the main body ROM
initial setting data (average value). Press [No] not to reset the data.
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• This adjustment is the adjustment method for C1070 and C1060 and C1060L (copier version).
• When RU-509 is not connected to C1070P and C71hc (printer version), execute the calibration of the controller.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [01 Printer Gamma Adjustment]
4. "Printer Gamma Adjustment screen"
Press [03 Printer Gamma Sensor Adj.].
[Service Mode] → [Machine Adjustment] → [Quality Adjustment] → [Printer Gamma Adjustment] → [Printer Gamma Sensor Adj.]
5. "Printer Gamma Sensor Adjustment screen"
Select the screen that you want to adjust.
Note
• The adjustable screens are the same as the ones in Printer Gamma Offset Adjustment.
[2]
[1]
8050fs1017
9. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the platen cover.
Note
• Be sure to use the white copy paper. Otherwise, the printer gamma cannot be corrected properly.
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4.3.31 Printer gamma curve adjustment (quality adjustment - printer gamma adjustment)
(1) Function
Adjusts the halftone characteristics of the engine to the gamma curve of the IC controller (IC-308/IC-415).
(2) Usage
Use when a tone jump occurs on the sequential tone when you print on IC-308/IC-415.
Note
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• After you perform this adjustment, re-create the target of the color density control.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [01 Printer Gamma Adjustment]
4. "Printer Gamma Adjustment screen"
Press [04 Printer gamma curve adjustment].
[Service Mode] → [Machine Adjustment] → [Quality Adjustment] → [Printer Gamma Adjustment] → [Printer Gamma Curve Adj.]
5. "Printer gamma curve adjustment screen"
Select the item that you want to adjust. Enter a value through the numeric buttons and press [SET].
• Setting Range
: - 10 to + 10
Note
• Be sure to change only the IDC sensor side.
• When you change the RU side, be sure to delete all the table of the color density manual control.
4.3.32 Printer Gamma Offset Auto. (RU) (Quality Adjustment - Printer Gamma Adjustment)
(1) Function
Change the printer gamma curve and adjust the gradation and the background density in a highlight area automatically.
Note
• This adjustment can only be applied to IDC sensor gamma corrections. When Color Density Control is being used, this
adjustment is not necessary.
(2) Usage
Perform this adjustment when the color reproduction of the highlighted gradation is not good.
Note
• Be sure to confirm that each setting value of Y, M, C and K from [11 Test Mode] - [02 Test Pattern Output Mode] is not "0" before
this adjustment. When any of the setting value Y, M, C, K is "0", proper adjustment is not available.
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• Do not use a colored paper or an embossed paper for this adjustment. When you use the colored paper or the embossed paper,
this adjustment is not performed properly.
• To adjust the printer gamma, perform this adjustment. When a fine adjustment of the printer gamma is required, perform "I.
4.3.28 Printer gamma offset adjustment (quality adjustment - printer gamma adjustment)."
• This adjustment is available when RU-508 or RU-509 is connected.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [01 Printer Gamma Adjustment]
4. "Printer Gamma Adjustment screen"
Press [05 Printer Gamma Offset Auto. (RU)].
[Service Mode] → [Machine Adjustment] → [Quality Adjustment] → [Printer Gamma Adjustment] → [Print Gamma Offset Auto.(RU)]
5. "Printer Gamma Offset Auto. screen"
Press [Next] or [Previous] to select the screen that you want to adjust.
Note
• The adjustable screens are the same as the ones in Printer Gamma Offset Adj.
• The printer gamma offset value of each YMCK displayed are the current values, and they are linked with the "Printer Gamma
Offset Adj." values.
6. Press [Readjust]. To readjust, press [Yes], and press [No] to cancel the operation.
Note
• When the adjustment value greatly differs from 0, press [Reset Adj. Data] to reset the printer gamma offset value to 0. Then
press [Readjust].
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4.3.33 Printer Gamma Sensor Adj. (RU) (Quality Adjustment - Printer Gamma Adjustment)
(1) Function
The printer gamma correction that is performed automatically on the regular basis uses the IDC sensor to read the pattern on the transfer belt.
Therefore the correction is possibly inaccurate depending on the characteristic changes of the IDC sensor. This adjustment corrects the IDC
sensor using the color value from the output paper color density sensor of RU-508 or RU-509.
(2) Usage
Conduct this adjustment when a color reproduction is in a poor condition because of a replacement of the IDC sensor.
Do not conduct this adjustment unless the IDC sensor is replaced.
Note
• Be sure to confirm that each setting value of Y, M, C and K from [11 Test Mode] - [02 Test Pattern Output Mode] is not "0" before
this adjustment. When any of the setting value Y, M, C, K is "0", proper adjustment is not available.
• Be sure the Gamma Automatic Adjustment has been adjusted in advance. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
• Do not use a colored paper or an embossed paper for this adjustment. When you use the colored paper or the embossed paper,
this adjustment is not performed properly.
• To reset the data to the factory default, press [Reset Adj. Data]. Press [Yes] to reset the printer gamma sensor adjustment to the
factory default data, and [No] to keep the current data.
• This adjustment is available when RU-508 or RU-509 is connected.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [01 Printer Gamma Adjustment]
4. "Printer Gamma Adjustment screen"
Press [06 Print. Gamma Sensor Adj. (RU)].
[Service Mode] → [Machine Adjustment] → [Quality Adjustment] → [Printer Gamma Adjustment] → [Printer Gamma Sensor Adj.(RU)]
5. "Printer Gamma Sensor Adjustment screen"
Select the screen that you want to adjust.
Note
• The adjustable screens are the same as the ones in Printer Gamma Offset Adjustment.
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(2) Usage
Perform this adjustment to change the center value of the sharpness adjustment in the user mode.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [02 Sharpness Adjustment].
4. "Sharpness Adjustment screen"
Press [Print Mode].
5. "PRINT MODE screen"
Place a "Color chart" on the original glass, select A3 or 11 x 17 paper, and press the Start key.
6. Press [Exit PrintMode].
7. As necessary, enter a value through the numeric buttons and press [SET].
Setting range: -5 (soft, less moire) to +5 (sharp, more moire)
8. Repeat the steps 4 to 7 until an appropriate value is obtained.
(2) Usage
Perform this adjustment to change the center value of the contrast adjustment in the user mode.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [03 Contrast Adjustment].
4. "Contrast Adjustment screen"
Press [Print Mode].
5. "PRINT MODE screen"
Place a "Color chart" on the original glass, select A3 or 11 x 17 paper, and press the Start key.
6. Press [Exit PrintMode].
7. Enter a value through the numeric buttons when you need, and press [SET].
Setting range: -5 (contrast decrease) to +5 (contrast increase)
8. Repeat the steps 4 to 7 until an appropriate value is obtained.
(2) Usage
Adjust when the dot distinction result differs from the original.
Note
• The scanned original is judged to the text, the picture, the dot, or the colored text by the image process. The screen to use is
decided according to the result.
• Use this adjustment for raising the judgment precision of the original to prevent it from misreading the area.
• To widen the judgment area of the picture, adjust it in the user mode.
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [04 Image Distinction Level].
4. "Image Distinction Level screen"
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(2) Usage
Perform this adjustment to change the center value of the color text distinction function in the user mode.
Note
• The scanned original is judged to the text, the picture, the dot, or the colored text by the image process. The screen to use is
decided according to the result.
• Use this adjustment for raising the judgment precision of the original to prevent it from misreading the area.
• To widen the judgment area of the picture, adjust it in the user mode.
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [04 Image Distinction Level].
4. "Image Distinction Level screen"
Press [02 Color Text Adjustment].
5. "Color Text Adjustment screen"
Press [Print Mode].
6. Select A3 or 11 x 17 paper, place the original to adjust on the original glass, and press the start button.
7. Color text detect pattern is printed.
This output pattern shows how the original image is judged.
• Black section: Distinguished as black text
• Magenta section: Distinguished as colored text
8. Press [Exit PrintMode].
9. "Color Text Adjustment screen"
Enter a value through the numeric buttons when you need, and press [SET].
Setting range: -5 (color text area decrease) to +5 (color text area increase)
10. Repeat the steps 5 to 9 until an appropriate value is obtained.
(2) Usage
Perform this adjustment to change the center value of the text photo distinction function in the user mode.
Note
• The scanned original is judged to the text, the picture, the dot, or the colored text by the image process. The screen to use is
decided according to the result.
• Use this adjustment for raising the judgment precision of the original to prevent it from misreading the area.
• To widen the judgment area of the picture, adjust it in the user mode.
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
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(2) Usage
Perform this adjustment when ACS (Automatic color selection) function does not work properly.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [05 ACS Adjustment].
4. "Place original and touch [Scan] screen"
Place an original that the ACS does not work properly on the original glass and press the [Scan].
5. Next to the "Judge:", the result "Color" or "Black" appears.
6. Enter a value through the numeric buttons when you need, and press [SET].
Setting range: -2 (black) to + 2 (color)
7. Repeat the steps 4 to 6 until an appropriate value is obtained.
(2) Usage
Adjust to change the center value that is selected in the automatic copy density function in the user mode.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [06 Density Adjustment].
4. "Density Adjustment screen"
Press [01 AE(AES) Adjustment].
5. "AE (AES) Adj. screen"
To increase the density of the resulting copy with the background density automatically adjusted, enter a number in the darker direction.
To reduce the density, enter a number in the lighter direction.
Setting range: -5 to +5
6. In the copy mode, check the automatic background copy that was output.
7. Repeat the steps 1 to 7 until an appropriate density is obtained.
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(2) Usage
Adjust the density for copying.
Perform this adjustment to change the center value of the "Density Shift" in the user mode.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [06 Density Adjustment].
4. "Density Adjustment screen"
Press [02 Copy Density Adjustment].
5. "Copy Density Adjustment screen"
Press [▼] or [▲] to select the item to adjust.
6. Press [Print Mode].
7. "PRINT MODE screen"
Select the mode that you adjust and select A3 or 11 X 17 paper. Then place a "Color chart" on the original glass and press the Start key.
8. Press [Exit PrintMode].
9. "Copy Density Adjustment screen"
Enter a value through the numeric buttons when you need, and press [SET].
Setting range: -5 (light) to +5 (dark)
10. Repeat the steps 6 to 9 until an appropriate value is obtained.
(2) Usage
Adjust the background density (density of highlighted area) for copying.
In the user mode only a batch adjustment is enabled. Therefore, it is impossible to perform the adjustment respectively for original settings or
color modes.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070 and C1060 and C1060L (copier version). C1070P and C71hc (printer version) does not have
the adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [06 Density Adjustment].
4. "Density Adjustment screen"
Press [03 Background Removal].
5. "Background Removal screen"
Press [▼] or [▲] to select the item to adjust.
6. Press [Print Mode].
7. "PRINT MODE screen"
Select the mode that you want to adjust and select A3 or 11 x 17 paper. Then place a "Test chart" on the original glass and press the
Start key.
8. Press [Exit PrintMode].
9. "Background Removal screen"
Enter a value through the numeric buttons when you need, and press [SET].
Setting range: -5 (light) to 5 + (dark)
10. Repeat the steps 6 to 9 until an appropriate value is obtained.
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(2) Usage
This adjustment is not required in the field because this adjustment is completed at the factory. However, when the gray balance is bluish,
perform this adjustment to improve it.
Note
• This adjustment reflects only to the scanned image.
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen" Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen" Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen" press [07 Tone Adjustment].
4. "Tone Adjustment Menu screen" press [01 Tone Adjustment (RGB/YMC)].
5. "Tone Adjustment (RGB/YMC) screen" press [Print Mode].
6. "PRINT MODE screen" select [Full Color] and place the color chart on the original glass. Press start key.
7. Press [Exit PrintMode].
8. "Tone Adjustment (RGB/YMC) screen" select the color that you want to improve the gray balance from R, G, B, Y, M, C.
Input the adjustment value and press [Set].
Setting range: -5 (light) to 5 + (dark)
9. Repeat the steps 5 to 8 until an appropriate value is obtained.
(2) Usage
Use this function when you install a new machine or move a installation location.
Use this function when the Non-Image Area Auto Erase function does not operate correctly since the environment of the installation location
changes.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [04 Non-Image Area Erase Check ].
3. "Non-Image Area Erase Check screen"
Press [Start].
Note
• When you start this check, confirm that ADF or the original cover open fully.Also, confirm that there are no scratches or no
dirt on the original glass.
4. The check is conducted, and the message "OK" appears for the normal condition. For "NG1" and "NG2", reinstall the machine so that the
external light does not come in, and then conduct the check again.
(2) Usage
Perform this adjustment when the paper size is detected wrongly.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
Note
• When you adjust the tray size of the LU-202, press the tray down switch (SW100) twice, and lower the up down plate to the
lowest position.
When you adjust the tray size while the up down plate is at its upper position, you cannot adjust accurately.
• The up down plate of the MB-506 does not move down on the adjustment mode.
When you move down the plate, exit from the adjustment mode.
(You can adjust the tray size of the MB-506 even when the up down plate is not at its lowest position. )
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(2) Usage
Conduct this adjustment when the initialization cannot be done because of the various change by CE.
(3) Procedure
1. "Service Mode Menu screen"
Press [01 Machine Adjustment].
2. "Machine Adjustment Menu screen"
Press [03 Quality Adjustment].
3. "Quality Adjustment Menu screen"
Press [08 Recall Standard Data].
4. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
• When you select [Factory Initial Data], each configuration value returns to the factory initial data.
• When you select [Installation initial data], each configuration value returns to the adjustment values stored when the code
"91-00" of the I/O check mode was conducted.
(2) Usage
Conduct this adjustment when you replace the intermediate transfer belt and the cleaning blade.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [01 Blade Setting Mode].
[Service Mode] → [Process Adjustment] → [Drum Peculiarity Adj.] → [Blade Setting Mode]
4. "Blade Setting Mode screen"
Press [Intermediate Transfer Belt]. It completes in about 15 seconds then the message of the completion appears on the screen.
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(2) Usage
Executes the image stabilization control that is executed automatically and periodically on arbitrary timing.
Executes before color calibration of the controller.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [02 Gamma Automatic Adjustment].
[Service Mode] → [Process Adjustment] → [Drum Peculiarity Adj.] → [Gamma Automatic Adjustment]
4. "Gamma Automatic Adjustment screen"
Press [Start]. The adjustment is complete in about 1 minute. The charger DC bias value for each process speed (line speed 1, line speed
2, line speed 3, line speed 4) and each color (Y, M, C, K) appears. The message of the completion appears on the screen.
Note
• An error code appears when there is any trouble. Correct the error referring to the following list.
Error 1: Unable to execute the gamma correction because of the gamma sensor output abnormality. When the error occurs,
use the previous correction value to control it.
(2) Usage
Carry out this adjustment after new developer is charged, and adjust the standard toner concentration of the developer.
Note
• After you replace the developer, do not execute printing without carrying out this adjustment. Otherwise, a proper image density
cannot be obtained, and you must replace the developers.
• The value that appears after the adjustment is the TCR sensor output voltage.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [03 Toner Density Sensor Init.].
[Service Mode] → [Process Adjustment] → [Drum Peculiarity Adj.] → [Toner Density Sensor Init.]
4. "TonerDensitySensorInit.Auto screen"
Select the color of a developer that has been newly charged and then press the [Start].
5. A message "Completed" appears.
(2) Usage
Recover to the normal toner density when the toner density of each color is low.
When SC that alerts low toner density occurs, recover the toner density with this recovery mode (start up the service mode).
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [04 Toner Density Revert].
[Service Mode] → [Process Adjustment] → [Drum Peculiarity Adj.] → [Toner Density Revert]
4. "Toner Density Revert screen"
Select the color(s) which you want to recover the density.
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5. Press [Start] to supply the toner to the developing unit with lower than the standard density value. When the toner concentration reaches
to the standard value, the main body stops.
Note
• The output value on the touch panel indicates the toner density (%). The operation status (activation or deactivation)
indicates the status of the toner supplying operation.
(2) Usage
Perform this adjustment when the density which the spectrophotometer measured is not target density. Perform this adjustment mainly after
the change of the machine status such as the installation or the maintenance.
Note
• Maximum density initial adjustment is already adjusted at the factory setting.
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Mondi Color Copy 90 g/m2 (Plain) Plain 0.87 1.38 1.32 1.59
(d) i1iSis XL
Standard paper Type of Y M C K
paper
POD GLOSS COAT 128 g/m2 (coated, for Japan) Coated- 0.98 1.55 1.55 1.90
GL
MOHAWK EVERYDAY DIGITAL COATED SILK WHITE Coated- 0.96 1.54 1.55 1.85
118 (coated, for North America) GL
Konica Minolta Semi Gloss Reference 130 (coated, for Coated- 0.96 1.55 1.52 1.81
Europe) GL
Mondi Color Copy 90 g/m2 (Plain) Plain 0.92 1.47 1.41 1.68
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Mondi Color Copy 90 g/m2 (Plain) Plain 0.92 1.32 1.02 1.59
(d) i1iSis XL
Standard paper Type of Y M C K
paper
POD GLOSS COAT 128 g/m2 (coated, for Japan) Coated- 1.01 1.49 1.17 1.90
GL
MOHAWK EVERYDAY DIGITAL COATED SILK WHITE Coated- 1.00 1.49 1.15 1.85
118 (coated, for North America) GL
Konica Minolta Semi Gloss Reference 130 (coated, for Coated- 1.00 1.48 1.13 1.81
Europe) GL
Mondi Color Copy 90 g/m2 (Plain) Plain 0.97 1.39 1.07 1.68
(5) Preparation
1. Prepare a standard paper.
Note
• When there is no standard paper, do not change the maximum density initial adjustment at the installation.
When there is the standard paper, perform the density balance adjustment with the combination of Dot190 (screen) and the
standard paper in advance.
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(6) Procedure for the setup or the update of the target value for the density management
(a) Adjustment flow
Completed
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3. Enter the service mode and perform the gamma automatic adjustment. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
4. Select Screen1 (Dot190) in the "Test Pattern Output Mode" on the service mode and output the test pattern number 69. (Refer to I.
4.13.17 Test pattern number 69 Maximum density adjustment pattern)
Note
• Use standard papers.
When there is no standard paper, proceed to (c) Recording the target density (when RU-509 is installed) or (d) Recording
the target density (when RU-509 is not installed). (Refer toI.4.4.9.(6).(c) Recording the target density (when RU-509 is
installed), I.4.4.9.(6).(d) Recording the target density (when RU-509 is not installed))
When there is the standard paper, perform the density balance adjustment with the combination of Dot190 (screen) and
the standard paper in advance.
5. Measure the density on the test pattern number 69 that you output.
The method differs depending on the spectrophotometer that you use.
• Measure the density with Spectrolino (Refer to I.4.4.9.(8).(a) Measure the density with Spectrolino)
• Measure the density with FD-7, FD-5BT (Refer to I.4.4.9.(8).(b) Measure the density with FD-7, FD-5BT)
• Measure the density with ES-1000, ES-2000, i1Pro, i1Pro2 (Refer to I.4.4.9.(8).(c) Measure the density with ES-1000, ES-2000,
i1Pro, i1Pro2)
• Measure the density with i1iSis XL (Refer to I.4.4.9.(8).(d) Measure the density with i1iSis XL)
Note
• For the method to measure the density with other spectrophotometers, refer to the manual of each spectrophotometer.
12. Perform the step 3 to step 6, and check the measurement result.
When the density is not within the target density, perform the adjustments again.
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2. Select Screen1 (Dot190) in the "Test Pattern Output Mode" on the service mode and output the test pattern number 69. (Refer to I.
4.13.17 Test pattern number 69 Maximum density adjustment pattern)
Note
• Use paper for the daily density management.
3. Measure the density on the test pattern number 69 that you output.
The method differs depending on the spectrophotometer that you use.
• Measure the density with Spectrolino (Refer to I.4.4.9.(8).(a) Measure the density with Spectrolino)
• Measure the density with FD-7, FD-5BT (Refer to I.4.4.9.(8).(b) Measure the density with FD-7, FD-5BT)
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• Measure the density with ES-1000, ES-2000, i1Pro, i1Pro2 (Refer to I.4.4.9.(8).(c) Measure the density with ES-1000, ES-2000,
i1Pro, i1Pro2)
• Measure the density with i1iSis XL (Refer to I.4.4.9.(8).(d) Measure the density with i1iSis XL)
Note
• When you measure the target density, use the spectrophotometer of the user.
• For the method to measure the density with other spectrophotometers, refer to the manual of each spectrophotometer.
1.Reset the maximum density adjustment value. 1.Measure the density with RU-509.
2.Perform the gamma automatic adjustment. 2.Compare with the registered target value.
3.Output the image for measurement. Completed. Or, adjust and measure again.
When measuring with the standard paper: When measuring with other than a standard paper:
(When there is the standard paper) (When there is no standard paper)
Completed. Or, adjust and measure again. Completed. Or, adjust and measure again.
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3. Enter the service mode and perform the gamma automatic adjustment. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment))
4. Output the test pattern number 69 in the "Test Pattern Output Mode" on the service mode. (Refer to I.4.13.17 Test pattern number 69
Maximum density adjustment pattern)
Note
• Use standard papers.
When the user does not have the standard paper, use paper for the daily density management.
Perform the density balance adjustment with the combination of Dot190 (screen) and the standard paper or Dot190
(screen) and the paper for the density management in advance.
5. Measure the density on the test pattern number 69 that you output.
The method differs depending on the spectrophotometer that you use.
• Measure the density with Spectrolino (Refer to I.4.4.9.(8).(a) Measure the density with Spectrolino)
• Measure the density with FD-7, FD-5BT (Refer to I.4.4.9.(8).(b) Measure the density with FD-7, FD-5BT)
• Measure the density with ES-1000, ES-2000, i1Pro (Refer to I.4.4.9.(8).(c) Measure the density with ES-1000, ES-2000, i1Pro,
i1Pro2)
• Measure the density with i1iSis XL (Refer to I.4.4.9.(8).(d) Measure the density with i1iSis XL)
Note
• When you print the test pattern on the paper for the daily density management, use the spectrophotometer of the user.
• For the method to measure the density with other spectrophotometers, refer to the manual of each spectrophotometer.
12. Perform the step 3 to step 6, and check the measurement result.
When the density is not within the target density, perform the adjustments again.
3. Select [Service Mode] - [02 Process Adjustment] - [02 Drum Peculiarity Adj.] - [05 Max Density Initial Adj.].
4. "Maximum Density Initial Adjustment screen"
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6. Select the paper for the density management. Press the start key and output the chart.
Note
• At this time, the color sensor of the RU measures the color of the chart.
9. When the "Measured Data" is not within the standard range (Y, M, C:-5% to +5%, K: -5% to +10%) compared with the "Registered
Data", change the adjustment value according to the measurement result of each color. Then, repeat step 4 to step 7.
• When the measurement result is lower than the target density: Increase the value of the target color.
• When the measurement result is higher than the target density: Decrease the value of the target color.
Setting range: -10 to +10
10. When the Y, M, C, K values on the "Measured Data" are within the standard values, press [Close].
Note
• If you press [Register Target Density], the registered data of the target density value is updated. Therefore, do not press
[Register Target Density].
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[1] [2]
[3]
[4] [5]
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5. Move the cursor to [Density Options] on the menu screen, and press the OPTION button.
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[1]
10. When "Calibrating..." is no longer displayed, take the FD-5BT away from the plate.
11. Press the return button twice, and the menu screen is displayed.
12. After you move the cursor to [Sample], move the opening of the FD-5BT [6] on the patch that you measure.
Press the FD-5BT and measure the density of CMYK patches [1] [2] [3] [4] [5] on the test pattern number 69.
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[1] [2]
[3]
[4] [5]
[6]
13. Calculate the average of the maximum density for each of C, M, Y, and K by the 5 patch densities of CMYK which you measured. Use
Excel or another application for the calculation.
3. Create a target.
1. Select [i1Pro] on [Device].
2. Select [CMYK] on the [Color Space].
3. Select [New] on [Patch Set].
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[1] [2]
[3]
[4] [5]
2. Click [1].
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[1]
[1]
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[1]
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10. Calculate the average maximum density [1] of each of the 5 colors (Y, M, C, K).
[1]
Note
• After the average maximum density is measured and calculated by the above procedure, compare the absolute value of
the adjustment target value (reference) with the average maximum density.
2. Prepare the script data for the test pattern number 69.
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Note
• Be sure to obtain the script data from CSES.
CSES ID: DLBT1412496JP (Japanese), CSES ID: DLBT1412496EN (English)
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8. Click [Start...].
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10. When the measurement normally finishes and the following message is displayed, click [Close].
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12. Check [Offset Data], and then select [ANSI T] at [Filter Standard].
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14. Click [Export Density...] and save the text file (.txt).
Note
• When you move the mouse on the patch, you can confirm the positioning information [1] and the density information [2] of
the patch.
[1] [2]
[1] Positioning information of the patch [2] Density information of the patch
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15. Open Excel. Select the saved text file (.txt) from [File] - [Open].
16. Calculate the average of the 5 maximum density patch for each color: Y, M, C, and K.
• Maximum density patch position of Y: B4, B18, H11, N4, N18
• Maximum density patch position of M: B3, B17, H10, N3, N17
• Maximum density patch position of C: B2, B16, H9, N2, N16
• Maximum density patch position of K: B1, B15, H8, N1, N15
(2) Usage
Use this function when you want to perform the adjustment operation efficiently after you replace the developer or the developing unit.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [02 Drum Peculiarity Adj.].
3. "Drum Peculiarity Adjustment Menu screen"
Press [06 All Dev. Unit Replace Adj.].
4. "Register ORU-M Replacement Unit screen"
Check the color of the developer unit that you replaced.
5. Press "Next".
6. The message "Selected unit counter reset Yes/No? " is displayed.
7. Press [Yes].
Note
• When you press [Yes], the counter of the selected developer is reset.
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After all adjustments are completed, press [Next] and back to the "Drum Peculiarity Adjustment screen".
(2) Usage
Check the toner density level in the developer for troubleshooting.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [03 Sensor Output Confirm].
3. "Sensor Output Confirm screen"
Press [02 Toner Density Sensor Output].
4. "Toner Density Sensor Output screen"
Press [Next] or [Previous] to select the process speed (line speed 1: 315 mm/s, line speed 2:271mm/s, line speed 3: 225 mm/s, line
speed 4: 157.5mm/s) to check.
Note
• In C1070, C1070P or C71hc, you can check the line speed 1, line speed 3, line speed 4.
• For C1060 or C1060L, you can check the line speed 2, line speed 3, line speed 4.
(2) Usage
Check the temperature and humidity inside the machine.
Check the detecting condition of each sensor for troubleshooting.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [03 Sensor Output Confirm].
3. "Sensor Output Confirm screen"
Press [03 Humidity/Temperature Output].
4. "Humidity/Temperature Output screen"
Press [Start] to display the humidity and the temperature value of the following items.
• Humidity and Temperature sensor 1: Temp/humidity sensor/1 (TEM/HUM1)
• Temperature-humidity sensor 2: Temp humidity sensor/2 (TEM/HUM2)
• Fusing top middle temperature sensor: TH1
• Fusing top edge temperature sensor: TH2
• Fusing top edge end temperature sensor: TH3
• Fusing bottom middle temperature sensor: TH5
• Fusing bottom edge temperature: TH4
5. Press [STOP] to end the check.
(2) Usage
• Check the output value when the image trouble occurred because of the poor transfer to handle the trouble.
• When the value is 7,000 or more, the cause possibly be the error of the contact or the pressure.
(3) Procedure
1. "Service Mode Menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
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(2) Usage
• Check the output value when the image trouble occurred because of the poor transfer to handle the trouble.
• When the value is 7,500 or more, the cause possibly be the error of the contact or the pressure.
(3) Procedure
1. "Service Mode Menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [03 Sensor Output Confirm]
3. "Sensor Output Confirm screen"
Press [05 2nd Trans. Resistance Meas.].
4. "2nd Transfer Resistance Measurement screen"
Press [Start] to display the output value.
(2) Usage
Conduct this adjustment when the image background, white spots image, or the carrier scattering occurs.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [01 Background Margin Fine Adj.].
[Service Mode] → [Process Adjustment] → [Process Fine Adjustment] → [Background Margin Fine Adj.]
4. "Background Margin Fine Adjustment screen"
Select the color(s) you want to adjust and enter the adjustment value with the numeric buttons, and press [SET].
Adjustment range: -5 (carrier scattering, white spot image that is caused by carrier prevention) to +5 (image background prevention)
1 step = 10V
Note
• Take care that carrier scattering, white spot image that is caused by carrier prevention and the image background
prevention are trade-off. When either of them is improved, the other is worsened.
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(2) Usage
Conduct this adjustment when the noisy image, the white spots image, or the low developing ability occurs.
Note
• After you change the configuration value, conduct the auto gamma adjustment.I.4.4.6 Gamma Automatic Adjustment (Drum
Peculiarity Adjustment)
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [02 Develop AC Bias Fine Adj.].
[Service Mode] → [Process Adjustment] → [Process Fine Adjustment] → [Develop AC Bias Fine Adj.]
4. "Develop AC Bias Fine Adj. screen"
Select the color(s) you want to adjust and enter the adjustment value with the numeric buttons, and press [SET].
Adjustment range: -5 (noisy image prevention) to +5 (improve developing ability)
1 step = negative side: 40V, positive side: 80V
5. Press [Default] to restore the default settings.
(2) Usage
When the image background and graininess get worse, increase the frequency of the developing AC bias for the improvement.
When the darker at the trailing edge of the paper get worse, lower frequency of the developing AC bias for the improvement.
Note
• Take care that "image background, graininess" and "the darker at trailing edge of the paper" are trade-off. When either of them
is improved, the other is worsened.
• There are several adjustment to reduce the image background. As a priority of the adjustment, adjust in the following order.
1) Develop AC Frequency
2) Covered Margin Fine Adjustment
3) Toner Density Fine Adjustment
• After you change the configuration value, conduct the auto gamma adjustment. (Refer to I.4.4.6 Gamma Automatic Adjustment
(Drum Peculiarity Adjustment))
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [03 Develop AC Frequency].
[Service Mode] → [Process Adjustment] → [Process Fine Adjustment] → [Develop AC Frequency]
4. "Develop AC Frequency screen"
Select the color(s) you want to adjust and enter the adjustment value with the numeric buttons, and press [SET].
Adjustment range: -5 (improve reproducibility of outline characters on a colored background) to +5 (image background prevention)
1 step = 0.4kHz
5. Press [Default] to restore the default settings.
(2) Usage
Conduct this adjustment when the image background, toner scattering, carrier scattering, or the white spot from carrier occurs.
Note
• There are several adjustment to reduce the image background. As a priority of the adjustment, adjust in the following order.
1) Develop AC Frequency
2) Covered Margin Fine Adjustment
3) Toner Density Fine Adjustment
• To reflect the change immediately, conduct the toner refresh mode (Machine Screen - Adjustment - Execute Adjust Operation)
and the gamma automatic adjustment. (Refer to I.4.4.6 Gamma Automatic Adjustment (Drum Peculiarity Adjustment))
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [04 Toner Density Fine Adj.].
[Service Mode] → [Process Adjustment] → [Process Fine Adjustment] → [Toner Density Fine Adj.]
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(2) Usage
Change the fusing temperature according to the paper type or the installation environment of the machine. As the result, the fusing quality is
improved or the paper curl is reduced.
(3) Procedure
1. "Service Mode Menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [04 Process Fine Adjustment].
3. "Process Fine Adjustment Menu screen"
Press [05 Fusing Temperature Fine Adj.].
4. "Fusing Temperature Fine Adjustment screen"
Select the temperature that you want to perform the setting for the top fusing belt or the lower fusing roller.
Temperature of the top fusing belt: -15°C, -10°C, -5°C, 0°C, +5°C, +10°C
Temperature of the lower fusing roller: -15°C, -10°C, -5°C, 0°C, +5°C, +10°C, +15°C, +20°C
Note
• Basically, change the temperature of the fusing belt/up
• When you do not want to change the gloss much, mainly change the temperature of the fusing roller/Lw.
• When you want to reduce the paper curl, increase the same temperature for both fusing belt/Up and the fusing roller/Lw
5. Press [OK].
(2) Usage
Conduct this adjustment when image failures caused by a uneven drum charging potential (that occurs easily with the low humidity) occurs.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [05 Interval/Quantity Adj.].
3. "Interval/Quantity Adj. Menu screen"
Press [01 Drum Small Rotation Interval].
[Service Mode] → [Process Adjustment] → [Interval/Quantity Adj.] → [Drum Small Rotation Interval]
4. "Drum Small Rotation Interval screen"
Enter the adjustment value with the numeric buttons and press [SET].
Adjustment range: +1 to +5
1 step = 1 minute
5. Press [Default] to restore the default settings.
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(2) Usage
Conduct this adjustment when the initialization cannot be done because of the change by CE.
(3) Procedure
1. "Service Mode menu screen"
Press [02 Process Adjustment].
2. "Process Adjustment Menu screen"
Press [06 Recall Standard Data].
3. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
• When you select [Factory Initial Data], each configuration value returns to the factory initial data.
• When you select [Installation initial data], each configuration value returns to the adjustment values stored when the code
"91-00" of the I/O check mode was conducted.
(2) Procedure
1. "Service Mode menu screen"
Press [03 System Setting].
2. "System Setting Menu screen"
Press [01 Software DIPSW Setting].
[Service Mode] → [System Setting] → [Software DIPSW Setting]
3. "Software switch setting mode screen"
Press [▲] / [▼] or numeric buttons after you press the "DIPSW number" and "Bit number" buttons.
4. Press [On (1)] or [Off (0)] to configure the selected bit number ON/OFF.
[1]
[1] DIPSW data (indicates the 8bit values of the selected [2] DIPSW number
DIPSW numbers in hexadecimals from 00 to FF.)
[3] Bit number (0 to 7) [4] Bit data: 1:ON, 0:OFF
[5] Numeric buttons [6]
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 Note display when the fusing JAM occurs 0 0 0
Displays the handling for the fusing JAM on
"Paper Setting" screen - [Change IndividualSet].
To enable this setting, enable the DIPSW1-0
Process adjustment user screen display.
2 Print stop method after the display of the toner • Stops after you eject the paper 1 1 1
3 supply or the waste toner full. in the machine: 1-3=0, 1-2=0 0 0 0
(Decide the copier operation when the machine • Stops at a break between the
detects no toner or the waste toner full.) ) copy set: 1-3=0, 1-2=1
• Stops at the end of the current
job: 1-3=1, 1-2=0
• Does not stop: 1-3=1, 1-2=1
4 Print prohibition when the maintenance count is • 0: Disabled 0 0 0
reached • 1: Enabled
5 Number of the allowed print quantity after the • 1,000Print: 1-7=0, 1-6=0, 1-5=0 0 0 0
6 machine reaches the maintenance count • 2,000Print: 1-7=0, 1-6=0, 1-5=1 0 0 0
• 3,000Print: 1-7=0, 1-6=1, 1-5=0
7 • 4,000Print: 1-7=0, 1-6=1, 1-5=1 0 0 0
• 5,000Print: 1-7=1, 1-6=0, 1-5=0
• 1,000Print: 1-7=1, 1-6=0, 1-5=1
• 1,000Print: 1-7=1, 1-6=1, 1-5=0
• 1,000Print: 1-7=1, 1-6=1, 1-5=1
2 0 Hard disk drive connection recognition • 0: Disabled 0 0 0
• 1: Enabled (C1070P, (C1070P, (C1070P,
C71hc) 1 C71hc) 1 C71hc) 1
(C1070, (C1070, (C1070,
C1060, C1060, C1060,
C1060L) C1060L) C1060L)
1 Toner amount save level setting (for the image • 0: Normal 0 0 0
area) • 1: Strong
· Function: Switches the control level for the
image tag area when you select [ON] for "Paper
Setting" - "Process Adjustment" - "Toner Amount
Save". When you select "1" on this setting, the
limit becomes stronger.
· Usage: Select "1" on this setting when you
select [ON] for "Toner Amount Save" but the
paper wrap error is not improved well.
Note
· Change only DIPSW2-2 but not this setting
when you want to reduce the effect on the
color reproduction of the image area.
2 Toner amount save level setting (for the text or 0 0 0
the graphic area)
· Function: Switches the control level for the
text or the graphic area when you select [ON] for
"Paper Setting" - "Process Adjustment" - "Toner
Amount Save". When you select "1" on this
setting, the limit becomes stronger.
· Usage: Select "1" on this setting when you
select [ON] for "Toner Amount Save" but the
paper wrap error is not improved well.
Note
· Change this setting in priority to DIPSW2-1.
3 Selection of the degree of the color text blur 0 0 0
prevention (for image area)
· Function: Switches the control level when
"Text, Graphics, Image" of "Color Text Blur
Prevention" becomes active for the driver setting
on the printer output. The setting switches the
control level for the image tag area. When you
select "1" on this setting, the limit becomes
stronger. However, select "Text, Graphics,
Image" to enable "Color Text Blur Prevention".
· Usage: Use this function when you activate
"Color Text Blur Prevention" with "Text,
Graphics, Image" is selected but the toner
spillage of the image range (high contrast
pattern in a graphic) is not improved well. To
improve the smudge by the toner spillage, select
"1" on this setting.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Selection of the degree of the color text blur 0 0 0
prevention (for text or graphic area)
· Function: Switches the control level when
"ON" is selected on "Text, Graphics" of "Color
Text Blur Prevention" for the driver setting on the
printer output. When you select "1" on this
setting, the limit becomes stronger.
· Usage: Use this function when you activate
"Text, Graphics, Image" or "Text, Graphics" of
"Color Text Blur Prevention" but the toner
spillage is not improved well. The smudge by the
toner spillage on the thin lines is more improved
likewise the character area. Select "1" on this
setting to improve the smudge by the toner
spillage in the area.
5 Density balance 255 value correction • 0: ON 0 0 0
· Function: When you select "0" on this setting, • 1: OFF
the density balance adjustment is performed in
the maximum density area of the screen
"Dot190", "Dot175", and "Dot150". When you
select "1" on this setting, the density balance
adjustment is not performed in the maximum
density area of any screen.
· Usage: Likewise the C7000, select "1" on this
setting when you do not want to perform the
density balance adjustment in the maximum
density area.
6 Bar code leaving function for the density valance • 0: Not Leave 0 0 0
chart (i1iSis XL, i1Pro) • 1: Leave
· Function: Prints the bar codes depending on
values which are printed in the density valance
chart.
· Usage: You can enter the value on the i1iSis
XL or i1Pro by bar cords.
7 Polygon motor rotation speed switchover • 0: Speed when the print 0 0 0
Polygon motor rotation speed switchover is completes
available to reduce the operation sound during • 1: 2/3 speed
idling.
The default setting keeps the speed of the
previous print.
3 0 PF Air-blow adjustment • 0: Not display the air-blow 0 0 0
Specify the setting to "1" so that it enables the adjustment button
air blow adjustment without feeding sheets when • 1: Display the air-blow
a jam occurs due to the paper feed from PF. adjustment button
(When confirming how much the paper is floated
and performing the air-blow adjustment in the
halt condition after a jam)
· Procedure
On the Machine Screen, select [Adjustment] -
[PFU Air Assist Adjustment] to select the tray
that needs the adjustment.
Select [Manual].
By pressing [Start] on the screen that is shown,
the air starts blowing. Then, change each setting
as needed.
Press [Stop] or [Close] when the air level is
proper.
· Adjustable items
Lead Edge Air Level Setting (Following the
setting changes, the air level changes)
Side Air Level Setting (Following the
configuration changes, the air level changes)
(When performing the air-blow adjustment
without canceling the job after cleaning the jam)
· Procedure
After you clean the JAM, press "Paper Setting"
on the screen where "Press [Start] to restart is
shown..
Select the tray that needs the adjustment and
select [Change Setting] - [Air-blow].
Change each setting as needed and press [OK].
Note
· Blow-out of the air cannot be checked.
· Adjustable items
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
Lead Edge Air Level Setting
Side Air Level Setting
1 Malfunction code latch (C1540 to 1562, C3501 • 0: Latch released 0 0 0
to 3912, 3917) • 1: Latched
2 Reverse de-curler roller preliminary rotation • 0: Disabled 0 0 0
• 1: Enabled
3 - • 0: - 0 0 0
4 • 1: - 0 0 0
5 The maximum stacking capacity selection in • 0: Stops at the tray middle 0 0 0
small-size (longer side 250 mm to 319 mm) of position sensor (PS6) (loading
FS in the shift mode 1500 sheets)
• 1: Stops at the tray lower limit
sensor (PS3) (loading 3000
sheets)
6 I/O check mode output15 memory clear • 0: Disabled 0 0 0
• 1: Enabled
7 Carrying over the job for next day • 0: Enabled 0 0 0
Switches the function of carrying over the job for • 1:Disabled
next day
4 0 Air assist shutter control (PF) 0 0 0
1 Expansion of the maximum size for the FS-531 • 0: Maximum size for paper exit 0 0 0
main tray paper exit 314 mm × 458 mm
· Function: Expands the maximum size for the • 1: Maximum size for paper exit
FS-531 main tray paper exit from 314 mm × 458 330 mm × 470 mm
mm to 330 mm × 470 mm.
· Usage: Select "1" on this setting to expand the
maximum size for the FS-531 main tray paper
exit.
Note
· It is not guaranteed to exit to the main tray
paper exit (314 mm × 458 mm or larger).
· When you select "1" on this setting, select
"0"(Disabled) on DIPSW31-1 and DIPSW20-0.
· Be sure to use the paper (324 mm × 470 mm
or smaller) because the paper (324 mm or
longer in the main scan direction) causes a
paper jam.
· The thin paper (314 mm × 458 mm or larger)
drops off from the FS-531 main tray.
· The paper (314 mm × 458 mm or larger)
cannot be offset.
2 - • 0: - 0 1 0
3 • 1: - 0 0 1
4 EQUIOS linkage • 0: Disabled 0 0 0
· Function: Notifies to the controller whether the • 1: Enabled
job is a sample print job or a job that is specified
to delete after output.
· Usage: Configure to "1" to save the confirmed
print job temporarily that is sent from EQUIOS.
Notification to EQUIOS when a job is output is
performed as follows.
- [Sample Output]: Nothing is noted to EQUIOS.
- [Output]: Notes that the print is performed, and
notes the total record of printing and sample
output.
- [With Job Delete]: Notes that the job has
completed, and notes the printing record (not the
job deletion).
Note
· The memory switch number 113 of the
controller must be configured to "1"
(Enabled).
5 APS when change magnification • 0: Enabled 0 1 0
• 1:Disabled
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 Operation when stores the maximum hold job • 0: Not deleted automatically 0 0 0
(for the job list screen) • 1: Deleted automatically
· Function: This DIPSW configures the
operation of when the stored hold job has
reached the maximum number. When the stored
hold job has reached the maximum number, you
cannot save the new job. In this case, normally,
you need to delete the unnecessary jobs
manually. When this setting is "1", the oldest job
is automatically deleted.
· Usage: When you save the new job when the
stored hold job reaches the maximum number: If
you want to delete the oldest job automatically,
change this setting to "1".
Note
· This DIPSW changes the operation of when
you conduct the following operation in the
job list screen.
- [Job Ticket] - [New Store]
- [Page Edit] - [New Store]
- [Comb.]
- [Copy]
· When you save the new job from the PC,
configure the operation with DIPSW23-1.
7 - • 0: - 0 0 0
5 0 • 1: - 0 0 0
1 0 0 0
2 Auto speed down mode • 0: Auto 0 0 0
· Function: When the power becomes active, • 1:Restrict
switches the control that reduces the process
speed by 1 step under the low temperature and
the humidity environment. The target is the
speed down that is executed to supply a gap of
the power source capacity. The power source
capacity is required in the 2nd transfer section.
· Usage: Change this setting to "1" when you do
not execute the speed down in the condition.
Note
· When this setting is selected to "1", color
change can be occur because of the transfer
trouble as a side effect.
3 - • 0: - 0 0 0
• 1: -
4 Fusing jam blank paper cleaning • 0: Enabled 0 0 0
To clean the toner on the fusing belt, a screen to • 1:Disabled
select whether to feed the blank paper or not
appears on the touch panel at printing after the
fusing related jam process.
The blank paper is output to the tray other than
during printing.
5 - • 0: - 1 1 1
• 1: -
6 Life message display timing of the filter box • 0: 23,200,000 counts: near life 0 0 0
· Function: Decides the timing that the near life • 24,000,000 counts: life
and the life reaching of the filter box are • 1: 24,000,000 counts: near life
displayed on the touch panel. • 24,800,000 counts: life
· Usage: Use this function when you delay the
display timing for the near life message and the
life message depending on the use condition of
the main body.
Count up: Counts 7 to 184 for 1 side depending
on the condition.
7 Printing at reaching life of the filter box • 0: Allow 0 0 0
• 1:Restrict
6 0 Faulty part isolation: FD-fold, punch function • 0: Normal 0 0 0
1 Faulty part isolation: FD main tray paper exit • 1: Unusable 0 0 0
2 Faulty part isolation: FD post insert function 0 0 0
3 Faulty part isolation: FS staple function 0 0 0
4 Faulty part isolation: FS main tray paper exit 0 0 0
5 Faulty part isolation: FS 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 Faulty part isolation: LS main tray paper exit 0 0 0
(1st)
7 Faulty part isolation: LS main tray paper exit 0 0 0
(2nd)
7 0 Faulty part isolation: SD-506, SD-513 saddle 0 0 0
stitch
1 Faulty part isolation: SD-506, SD-513 multi 0 0 0
center fold
2 Faulty part isolation: SD-506, SD-513 multi tri- 0 0 0
fold
3 Faulty part isolation: SD-506, SD-513 trimming 0 0 0
4 Faulty part isolation: SD-506 straight 0 0 0
conveyance and sub tray paper exit, SD-513
straight conveyance
5 Faulty part isolation: PB cover paper insertion 0 0 0
6 Faulty part isolation: PB binder function 0 0 0
7 Faulty part isolation: PB 0 0 0
8 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 Custom size counter threshold setting • 0: Not display 0 0 0
When you configure the DIPSW to 1, the custom • 1: Display
size threshold of the counter per size can be
configured. Change the threshold from "Service
Mode" - "04 Counter, Data" - "Custom Counter
Threshold Setting."
Note
· For the custom size paper, sometimes it is
counted as 2 even when the paper length in
the sub scan direction is shorter than the
value that is adjusted in DIPSW33-2, 3 TC
double count size setting.
This case occurs when this configuration
value is included in the threshold configured
the range of DIPSW8-7.
9 0 Printer resolution change • TAG mode:9-1=0, 9-0=0 0 0 0
1 · Function : Enabled for a 600dpi printer image. • Simple:9-1=0, 9-0=1 0 0 0
When you change the 600dpi image resolution • Printer resolution change:
to 1200dpi, this function polish the edge. 9-1=1, 9-0=0
· Usage: Choose "Simple" when you avoid to • Printer resolution change:
cut off the edge as a side effect. When you 9-1=1, 9-0=1
choose "Resolution change", this process is
enabled not only for texts and lines, but also for
bitmapped images.
2 - • 0: - 0 0 0
3 • 1: - 0 0 0
4 Copy quantity limit • No limit: 9-7=0, 9-6=0, 9-5=0, 0 0 0
5 9-4=0 0 0 0
• 1 sheet: 9-7=0, 9-6=0, 9-5=0,
6 9-4=1 0 0 0
• 3 sheets: 9-7=0, 9-6=0, 9-5=1,
9-4=0
• 5 sheets: 9-7=0, 9-6=0, 9-5=1,
9-4=1
• 9 sheets: 9-7=0, 9-6=1, 9-5=0,
9-4=0
• 10 sheets: 9-7=0, 9-6=1, 9-5=0,
9-4=1
• 20 sheets: 9-7=0, 9-6=1, 9-5=1,
9-4=0
• 30 sheets: 9-7=0, 9-6=1, 9-5=1,
9-4=1
• 50 sheets: 9-7=1, 9-6=0, 9-5=0,
9-4=0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 • 99 sheets: 9-7=1, 9-6=0, 9-5=0, 0 0 0
9-4=1
• No limit: 9-7=1, 9-6=0, 9-5=1,
9-4=0
• No limit: 9-7=1, 9-6=0, 9-5=1,
9-4=1
• No limit: 9-7=1, 9-6=1, 9-5=0,
9-4=0
• No limit: 9-7=1, 9-6=1, 9-5=0,
9-4=1
• No limit: 9-7=1, 9-6=1, 9-5=1,
9-4=0
• No limit: 9-7=1, 9-6=1, 9-5=1,
9-4=1
10 0 Banner setting • 0: Normal operation mode 1 1 1
· Function: Switch the display on [User Setting] - • 1: Banner operation mode
[Common Setting] - [Banner].
· Usage: Select "0" when you do not want the
user to use the banner print. When you select
"0" on this setting, [Banner] is not displayed.
Note
· For the conditions and the settings of
banner printings, refer to "I.4.5.7 Restrictions
on banner print".
1 Hard disk image memory • 0: Disabled 1 1 1
• 1: Enabled
2 - • 0: - 0 0 0
3 • 1: - 0 0 0
4 Display the finisher name on the "Machine" • 0: OFF 0 0 0
screen. • 1: ON
· Function: In the "Machine" screen in the user
mode, switches names of finisher options that
are displayed.
· Usage: When many finisher options are
installed, use this function to clear option types
in the "Machine" screen.
5 Custom size tolerance setting • 0: ± 2 mm 0 0 0
• 1: ± 10 mm
6 Image rotation for the custom size paper and • 0: Rotate 0 0 0
large size paper • 1: Not rotate
7 Ticket edit reset confirm screen • 0: OFF 0 0 0
· Function: This function switches to display the • 1: ON
confirmation pop-up screen or not, when you
push the "Cancel" button in the ticket edit and
the page edit.
· Usage: Change this setting to "1" when you
display the confirmation pop-up screen for the
prevention of improper operations.
11 0 - • 0: - 0 0 0
• 1: -
1 Productivity down during toner supplying • 0: The productivity is not 0 0 0
operation reduced during the toner
Toner empty possibly be indicated after you supplying operation
replace the toner bottle. It occurs when the toner • 1: The productivity is reduced
is not supplied to the toner hopper due to the during the toner supplying
low fluidity of the toner in the toner bottle. operation
When this problem occurs, change this setting to
1 to prevent the toner empty indication with the
toner bottle not empty.
Note
· When this setting is configured to 1, it
performs the toner bottle rotation operation
(toner supplying operation to the toner
hopper) longer time than usual control. At
this time, the paper interval is widened to
reduce the productivity.
2 Release the limitation for SD-506, SD-513 multi • 0: Limited 0 0 0
half-fold • 1: Not Limited (Up to 50 sheets)
Note
· If "1" is selected for this setting, a jam or
folding error could occur.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 Automatic restart of the job under suspension • 0: Disabled 0 0 0
• 1: Enabled
4 Switch of the message on the malfunction code • 0: Please turn on power again 0 0 0
screen. • 1: Please call service
Function: Switches the message when the
malfunction code occurs.
Usage: You can recover some malfunction
codes by the reboot of the power, so the
message "Please turn on power again" is
displayed on the default setting. Select "1" to let
the user call service on any malfunction codes.
5 - • 0: - 0 0 0
• 1: -
6 Automatic paper supply • 0: Disabled 0 0 0
7 Jam code display • 1: Enabled 1 1 1
12 0 Counter per mode (2) • 0: Number 1 to Number 9 Not 0 0 0
display the count per color
mode
• 1: Number 1 to Number 9
Display the count per color
mode
1 OFF setting of auto low power and auto shut off • 0: One is possible 0 0 0
• 1: Both are possible
2 - • 0: - 0 0 0
3 • 1: - 0 0 0
4 Retry control disabling setting for a banner in the • 0: Enabled (The retry control is 0 0 0
bypass tray performed.)
· Function: Performs the retry control when a • 1: Disabled (The retry control is
banner (488mm or more and 1200mm or less, not performed.)
and 128g/m2or more) fed from the bypass tray
is jammed because of the paper feed roller.
Make this control not to be performed.
· Usage: When you perform the retry control, the
productivity decreases. Select "1" for
DIPSW12-4 to secure productivity.
Note
· The banner print is out of specification
except when MK-740 is installed.
5 Auto shut off in the Europe mode • 0: OFF 0 0 0
· Function: Switches whether the auto shut off • 1: No low power, auto shut off
is executed without the execution of the auto low in 240 minutes
power, from "Utility" - "02 User Setting" - "01
System Setting" - "07 Power Save Setting" - "01
Power Save Function Setting".
· Usage: Change this setting to "1" to execute
the auto shut off in 240 minutes without the auto
low power.
6 Erratic pagination detection • 0: Enabled 0 0 0
Select 0 on this setting and the machine detects • 1: Disabled
the erratic pagination during the job and the print
operation is stopped. The following patterns can
be detected; page missing, page switching,
page disorder, page overlapping, and the miss-
inserted number of the blank page.
7 Konica Minolta logo when the power switch • 0: Enabled 0 0 0
activates • 1:Disabled
13 0 Faulty part isolation: Multi punch function (GP) • 0: Normal 0 0 0
1 Faulty part isolation: PB-503 subsequent stage • 1: Unusable 0 0 0
FNS
2 Faulty part isolation: RU-509 humidifier function 0 0 0
3 Faulty part isolation: RU-509 color sensor unit 0 0 0
4 GP-502 Ring bind unit isolation • 0: Usable 0 0 0
• 1: Unusable
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
5 Switches the exit tray for waste paper • 0: Disabled 0 0 0
· Function: When this setting is changed to "1", • 1: Enabled
outputs any waste paper (sample print, AE
(AES) adjustment chart, waste tab) in a sub tray
that is the nearest to the main body and
available.
· Usage: When the machine outputs the inside
paper in a sub tray, this function outputs and
classifies the waste paper into the other tray.
6 Black-and-white quality adjustment of Network 0 0 0
scanner
The purpose of this setting is to improve the
gradation of the black-and-white 2-value scan.
When you select "1" on this setting, the error
diffusion operation is performed in the black-
and-white mode of the Network scanner. Also,
"Quality Adjustment" in "Scan Settings" can be
adjusted.
Note
· This setting is enabled only when the
IC-602 is connected. When the other
controller is connected, do not select "1" on
this setting.
· When this setting is selected to "1", the
recognition rate of OCR is decreased.
7 Staple jam recovery operation setting • 0: Page recovery 0 0 0
The missing pages or uneven stapling occurs • 1: Copy recovery
when the staple jam in the finisher occurs, or the
operator removes the paper remaining inside the
stacker. To prevent the missing pages or
uneven stapling, select "1" on this setting to
display an additional message for the jam
cleaning.
14 0 Recall the previous job when you reserve the • 0: Disabled 0 0 0
next job • 1: Enabled
The setting condition for the copy can be kept
for the next job by "Pre-Job Recall."
1 Utility counter display switchover • 0: Normal display 0 0 0
• 1: Counter display per size
2 Printer 1200dpi compression mode • Standard (image area 0 0 0
3 Use this mode when the image deterioration resolution priority): 14-3=0, 1 1 1
occurs on the border of the image area or the 14-2=0 (Controller image
jaggy occurs on the outlines of the letters or compression setting: Same as
lines of the image area. "Resolution Priority")
Configure to the standard compression (image • Anti-aliasing compression
area resolution priority): 14-3=0, 14-2=0, so that (image area resolution priority):
the image area is also processed in 1200dpi. 14-3=0, 14-2=1
Note • Standard (image area gradation
· This setting is associated with "Utility" - priority): 14-3=1, 14-2=0
"Administrator Setting" - "System Setting" - (Controller image compression
"Expert Adjustment"- "Image Quality Setting setting: Same as "Gradation
"- ""06 Controller Image Compression." Priority")
• Anti-aliasing compression
(image area gradation priority):
14-3=1, 14-2=1
4 For copitrak • 0: Disabled 0 0 0
Configure to 1 when you connect the billing • 1: Enabled
management device from copitrak. The interface
specification is as follows.
· RS232C
· Baud rate 9600
· Bits 8
· No parity
· No flow control
5 ISO Metric mode • 0: JIS 0 0 1
Note • 1:ISO
· Regardless of this DIPSW setting, the
original size is always JIS series.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 HDD Encryption button display • 0: Disabled 0 0 0
Displays [Encrypt] button with [Utility] - • 1: Enabled (On PRESS C1060,
[Administrator Setting] - [Security Setting] - PRO C1060L, the productivity
[HDD Management Setting]. is lowered. )
Validate when you want to encrypt the hold job
that is stored in HDD.
7 - • 0: - 0 0 0
• 1: -
15 0 ORU-M operator release setting • 0: ORU-M unavailable 0 0 0
• 1: ORU-M available
1 Switch of the parts counter display on the • 0: Display parts counter 0 0 0
counter list. • 1: Not display parts counter
Function: Disables the display of the parts
counter on the counter list.
Usage: Change this setting to "1" when you do
not want users to output the parts counter
information.
2 Display change setting for the life warning and • 0: Enabled 0 0 0
icon • 1:Disabled
· Function: Changes the display for the life
warning of the replacement parts and the icon
that are shown in the operation section. Change
this setting to "1" enables you to use the parts
unless there are any problems in the image
quality even the parts reach their life in the
counter display. The purpose of this function is
to reduce the down-time and the cost.
The following items are the target to change the
display.
<Details Counter screen>
· Photo conductor life (YMCK)
· Developer life (YMCK)
· Transfer belt cleaning life
· Charging corona (YMCK)
<Icon>
· Maintenance icon
· Usage: Change this setting to "1" when you do
not display the life warning and icons.
Note
· When you change this setting to "1",
change DIPSW1-4 to "0" and "Print
prohibition when the maintenance count is
reached" to "Disabled".
3 Finishing option alarm stop • Stops immediately after 0 0 0
4 Select the alarm stop condition. Alarm stop detection: 15-4=0, 15-3=0 0 0 0
means to detect the next function. • Stops at a break between the
FD, FS, and LS tray lower limit, FD, FS, LS, and print that is configured after
SD tray paper full, FD and PK punch scraps full, detection: 15-4=0, 15-3=1
FS staple scraps full, SD trimming scraps full • Does not stop during the print:
15-4=1, 15-3=0
• Does not stop during the print:
15-4=1, 15-3=1
5 CS Remote Care recognition • 0: Disabled 0 1 0
6 Address reset after the scan • 1: Enabled 0 0 0
7 IP scanner allow setting without a key counter • 0: Restrict 0 0 0
This setting allows to use the scanning function • 1: Allow
without key counter inserted.
16 0 Scanner magnification setting • 0: Disabled 0 0 0
• 1: Enabled
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 Color density control (periodical control) • 0: Not perform 0 0 0
switching when Fiery controller calibration is • 1: Perform
performed
· Function: Switches whether to perform the
periodic adjustment of color density control
before output of the chart of the Fiery controller
calibration.
· Usage: When the color density control is used,
performing the control before Fiery calibration is
necessary. Select "1" on this setting to perform
the color density control before the Fiery
calibration automatically.
Note
When [ON] is selected to [Periodical Adj.
Execution] for the color density control, this
DIPSW is valid.
2 Switch of the fusing jam confirmation screen • 0: Display 0 0 0
· Function: After a jam of J-3102 or J-3106 is • 1: Not display
cleared, a confirmation screen appears on the
touch panel. This confirmation screen shows the
procedure to check the remained paper in the
fusing unit. This DIPSW switches whether to
show the confirmation screen or not.
· Usage: To hide the confirmation screen,
configure to "1".
Note
· The display of the confirmation screen is
recommended.
· When the confirmation screen is hid,
explain to the user that checking remained
paper is required each time jam is cleared.
· When this setting is "0", change DIPSW56-6
to "1". The confirmation screen appears only
when DIPSW56-6 is "1".
3 Count of the key counter in printer mode • 0: Disabled 0 0 0
· Function: Decide whether to count the printer • 1: Enabled
output on the key counter or not when you use
the key counter.
· Usage: To count on the key counter, select "1"
in this setting.
4 Utility menu mode installation date display • 0: Enabled 0 0 0
• 1:Disabled
5 Dehumidification heater temperature control • Environment temperature + 6 0 0 0
6 (LU, PF) °C: 16-6=0, 16-5=0 0 0 0
When you connect the option dehumidifier • Environment temperature + 8
heater of LU or PF and when you configure the °C: 16-6=0, 16-5=1
dehumidifier fan heater control to [Compulsive • Environment temperature +10
ON] in the Utility mode, this switch is used to °C: 16-6=1, 16-5=0
configure the control temperature. • Environment temperature + 6
°C: 16-6=1, 16-5=1
7 ORU-M developing unit counter setting • 0: Disabled 0 0 0
User can enter the life counter (distance and the • 1: Enabled
quantity) of the developing unit.
17 0 Faulty part isolation: PI-502 function (FS-532) • 0: Normal 0 0 0
1 Faulty part isolation: SD-510 fold & staple, multi • 1: Unusable 0 0 0
half fold, Multi tri-fold function
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
2 Image leading edge erase setting mode • 0: Enabled 0 0 0
· Function: 2 functions are included. • 1:Disabled
(1) Switch the default value of the leading edge
erase amount of the test pattern.
- "0": 10 mm
- "1": 0 mm
(2) Configure the reset amount of [Paper
Setting] - [Process Adjustment] - [Lead Edge
Erase Quantity].
- "0": 0 to 8 mm (Setting value of IO-87 in IO
check mode)
- "1": 0 mm
· Usage: When you configure the default value
of the leading edge erase amount of the test
pattern to 0 mm, configure this setting to "1".
Note
· When this setting is configured to "0",
configure the value of the [Lead Edge Erase
Quantity] by IO check mode: IO-87.
(Recommended value: 7 mm)
· The [Lead Edge Erase Quantity] is not
applied to the paper whose weight is 136 g/
m2 or more.
· The lead edge erase quantity of the test
pattern is not applied to number 16, 33, 40,
49, 54, 75, 76, and 77.
3 - • 0: - 0 0 0
• 1: -
4 Density selection at scanning tab paper • Brightness level 80: 17-6=0, 0 0 0
5 (Configure the background optical density at 17-5=0, 17-4=0 0 0 0
scanning tab paper.) ) • Brightness level 40 (weakest):
6 17-6=0, 17-5=0, 17-4=1 0 0 0
• Brightness level 60: 17-6=0,
17-5=1, 17-4=0
• Brightness level 100: 17-6=0,
17-5=1, 17-4=1
• Brightness level 120: 17-6=1,
17-5=0, 17-4=0
• Brightness level 160: 17-6=1,
17-5=0, 17-4=1
• Brightness level 200: 17-6=1,
17-5=1, 17-4=0
• Brightness level 255
(strongest): 17-6=1, 17-5=1,
17-4=1
7 Default change for the tray humidifier setting • 0: ON 0 0 0
Switch the default value of humidifier ON and • 1: OFF
OFF (which is selected automatically based on
the paper type) for the plain or the fine paper on
the paper setting of the tray.
18 0 Faulty part isolation: Tray/1 • 0: Normal 0 0 0
1 Faulty part isolation: Tray/2 • 1: Unusable 0 0 0
2 Paper weight limit (136 g/m2or more) switching • 0: Limited paper weight (under 0 0 0
when the lead edge erase quantity is configured 136 g/m2)
· Function: Makes to set the lead edge erase • 1: Unlimited paper weight
quantity for the thick paper whose weight is 136
g/m2or more.
· Usage: Select "1" for DIPSW18-2 when a
fusing separation error occurs at the thick paper
whose weight is 136 g/m2or more.
3 Faulty part isolation: Tray 3 (LU) • 0: Normal 0 0 0
• 1: Unusable
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Print during dehumidification heater temperature • 0: Restrict 0 0 0
control (LU and PF) • 1: Allow
· Function: Select whether to print or not during
the dehumidification operation when the
dehumidification is attached to the LU or PF.
· Usage: Select "1" on this setting so that the
printing becomes available when the machine
does not accept the printing during the
dehumidification.
Note
· When you select "1" on this setting under
the high-humidity condition, the no feed jam
easily occurs.
5 Faulty part isolation: FS center folding, saddle • 0: Normal 0 0 0
stitch • 1: Unusable
6 Faulty part isolation: PI 0 0 0
7 Faulty part isolation: HDD 0 0 0
19 0 - • 0: - 0 0 0
1 • 1: - 1 1 1
2 Stamp print outside the original image for printer • 0: Disabled 0 0 0
job • 1: Enabled
· Function: This DIPSW changes the print
position and the print method of the printer job
stamp. (Stamp: Date/Time, Page Number, Set
Numbering)
<For DIPSW19-2=0>
· Date/Time, Page Number
- Print position: Based on paper (when the crop
mark is not in use), based on crop mark (when
the crop mark is in use)
- Print method: Overwrite method
· Set Numbering
- Print position: Based on original
- Print method: Overlay method
<For DIPSW19-2=1>
· Date/Time, Page Number, Set Numbering
- Print position: Based on paper
- Print method: Overwrite method
· Usage: To print the stamp outside the original
image, change this setting to "1".
3 Bypass + Size automatic detection of profile • 0: Enable (Detects 0 0 0
status automatically)
· Function: When "1" is configured, the size • 1: Disable (Does not detect
automatic detection is disabled in Bypass + automatically)
Paper profile setting status.
· Usage: When you want to fix the paper profile
that is applied to the bypass tray when the paper
is loaded after the bypass tray becomes empty,
configure to "1".
Note
· When reset in tray setting, the profile
setting is released, and the size automatic
detection is enabled.
4 Switch alignment speed of the SD-513 FD • 0: Normal Control 0 0 0
alignment claw • 1: Low speed control
∙ Function: Switches the alignment speed of the
FD alignment claw (fold alignment claw).
∙ Usage: Select "1" when the FD alignment claw
mark is left at the trail edge (fore edge) side in
the paper exit direction of fold & staple, half-fold,
or tri-fold output.
Note
∙ When "1" is selected, the productivity of
fold & staple, half-fold, or tri-fold (simplex
print) are lowered.
5 Faulty part isolation: PK • 0: Normal 0 0 0
• 1: Unusable
6 - • 0: - 0 0 0
7 • 1: - 0 0 0
20 0 Expansion of the maximum size for the FS-612 • 0: Maximum size for paper exit 0 0 0
main tray paper exit 314 mm × 458 mm
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
· Function: Expands the maximum size for the • 1: Maximum size for paper exit
FS-612 main tray paper exit from 314 mm × 458 331 mm × 487 mm
mm to 331 mm × 487 mm.
· Usage: Select "1" on this setting to expand the
maximum size for the FS-612 main tray paper
exit.
Note
· It is not guaranteed to exit to the main tray
paper exit (314 mm × 458 mm or larger).
· When you select "1" on this setting, select
"0"(Disabled) on DIPSW31-1 and DIPSW4-1.
· Be sure to use the paper (324 mm × 470 mm
or smaller) because the paper (324 mm or
longer in the main scan direction) causes a
paper jam.
· The thin paper (314 mm × 458 mm or larger)
drops off from the FS-531 main tray.
· The paper (314 mm × 458 mm or larger)
cannot be offset.
1 Image scanning area with image shift • 0: Normal 0 0 0
• 1: Original priority
2 Total page number standard in stamp mode • 0: Based on original 0 0 0
• 1: Based on transfer paper
3 Toner band creation condition • For A4 width: 20-4=0, 20-3=0 0 0 0
4 · Function: Adjusts the creation intervals of the • Productivity priority: 20-4=0, 0 0 0
toner band. 20-3=1
· Usage: When you give the priority to • Restricted: 20-4=1, 20-3=0,
productivity in a high temperature environment • Restricted: 20-4=1, 20-3=1,
and the small size print, widen the creation
interval of the toner band to increase the
productivity. However, the life of the belt
cleaning blade becomes shorter. (Refer to I.
4.5.6 Toner band creation condition (productivity
priority setting))
5 Curl adjustment setting after auto reset • 0: Not reset 0 0 0
Reset the value of "Paper Setting" - "Curl • 1: Reset
Adjustment" to 0 at the auto reset and configure
whether to reset the humidifier setting to default
or not.
Note
· The default (ON or OFF) of the humidifier
setting differs depending on the paper type
and the paper weight.
6 Switches the cleaning amount at the paper • Normal: 20-7=0, 20-6=0 0 0 0
7 interval • Normal x 1.5 times: 20-7=0, 0 0 0
· Function: Switches number of times of the 20-6=1
cleaning operation for the 2nd transfer roller. • Normal x 2 times: 20-7=1,
· Usage: When the dirt occurs in a 75 mm cycle 20-6=0
on the back side of the paper, change this • Normal (same as 00): 20-7=1,
setting to increase the number of times of the 20-6=1
cleaning operation for the 2nd transfer roller.
Note
· When the number of times of the cleaning
operation for the 2nd transfer roller is
increased, the productivity is reduced.
21 0 PB perfect binding limit number switchover • 0: Fine, Color, Coated table 0 0 0
• 1: Plain table
1 PB warm-up control switchover (effective by • 0: Warm-up during power ON 1 1 1
power OFF or ON after the setting change) • 1: No warm-up during power
ON
2 PB heater control switchover (effective by power • 0: Heater activates 0 0 0
OFF or ON after the setting change) automatically in 1 minute after
perfect binding finish.
• 1: Heater does not deactivates
automatically in 1 minute after
perfect binding finish.
3 301 g/m2 to 350 g/m2 paper exit with its face up • 0: Restrict 0 0 0
• 1: Allow
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 SD-510 paper exit tray book feed amount • 0: Auto 0 0 0
· Function: When this setting is change to "1", • 1: 1 copy output
outputs the bundle of papers by 1 copy and do
not store them on the paper exit tray.
· Usage: Use this function for a user who has a
device that conveys the books by 1 copy to the
following procedure. Change this setting to "1"
when the paper exit tray belt is connected to the
paper exit opening and conveys a book.
5 Enable or disable the FS-532 overlap • 0: Disabled 0 0 0
conveyance of the 92 g/m2 to 216 g/m2 papers. • 1: Enabled
· Function: For the paper overlap conveyance
of FS-532, switches whether to apply the
conveyance for thick papers or not. In the status
of the factory default, the overlap conveyance of
the thick paper is not executed in order to
reduce the switch back sound.
· Usage: Change this setting to "1" to increase
the productivity of the paper between 92 g/m2 to
216 g/m2 in the staple mode or the punch staple
mode.
6 Number of PK-522 punch holes • 2 holes: 21-7=0, 21-6=0 0 1 0
7 Note • 2 holes or 3 holes: 21-7=0, 0 0 1
· The number of punch holes is configured 21-6=1
automatically before the shipment from the • 2 holes or 4 holes: 21-7=1,
factory so that there is no need to change it 21-6=0
in the field. However, change the number in • 4 holes (Sweden): 21-7=1,
the case of connecting the punch unit which 21-6=1
is different from the destination.
22 0 Machine NIC setting • 0: Disabled 1 1 1
• 1: Enabled
1 Number of the punch holes of PK-511, PK-512, • 2-Hole: 22-2=0, 22-1=0 1 1 0
2 and PK-513 (effective by power OFF or ON after • 2/3-hole switchover: 22-2=0, 0 0 1
the setting change) 22-1=1
Change the prohibition control by paper size, • 2/4-hole switchover Swedish 4-
which differs depending on the number of the holes: 22-2=1, 22-1=0
punch holes. Also change the number of the • -: 22-2=1, 22-1=1
holes on the punch hole select screen of the
user mode.
3 Image position for the custom size original • 0: Based on user selection 0 0 0
(when using DF) • 1: Based on APS at DF
4 Power save key function • 0: Enabled 0 0 0
• 1:Disabled
5 Release of the [Trimmer Receiver Adj.] button of • 0: Not displayed 0 0 0
the SD-506 and the SD-513 for users • 1: Displayed
· Function: This DIPSW switches whether to
deslpay the [Trimmer Receiver Adj.] button in
"MACHINE screen" - "Adjustment" - "Finisher
Adjustment" - "Saddle Stitcher Pos. Adj.".
· Usage: To display the [Trimmer Receiver Adj.]
button, change this setting to "1".
6 Operation when staple empty of FS • 0:Staple supply request 0 0 0
• 1: Selecting between staple
supply or staple release
7 Auto execution of refreshing the photo conductor • 0: Execute 0 0 0
and the lubricant apply brush • 1: Not execute
· Function: To improve the image stripes in the
FD direction due to the uneven application of the
lubricant, the photo conductor refreshing control
and the lubricant apply brush refreshing control
are regularly conducted automatically. Enable or
disable these controls.
· Usage:
- When the low coverage image is printed: If the
productivity has the most priority, select "Not
execute".
Note
· When you select "Not execute", image
stripes in the FD direction due to cleaning
fault easily occur. "Execute" is
recommended.
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bizhub PRESS C1070/C1070P/C71hc/C1060/PRO C1060L I ADJUSTMENT/SETTING > 4. SERVICE MODE
Default setting
DIPSW Bit Function Set value
Japan Inch Metric
23 0 Switches to Russian font for WebLCD display • 0: Not use Russian font 0 0 0
· Function: Displays Russian font (new font) for (conventional font)
Web LCD. • 1: Use Russian font (new font)
· Usage: Select "1" for DIPSW23-0 when Fiery
by EFI is connected and Russian is not
displayed properly on the Fiery setting change
screen (Web LCD).
Note
· Select "1" for DIPSW23-0 when the machine
is installed in Russia.
1 Operation when stores the maximum hold job • 0: Not delete automatically 0 0 0
500 hold jobs can be stored at maximum. This (restrict to receive the copier
function configures the operation when 500 jobs hold job or the printer hold job)
are stored. • 1: Delete the oldest hold job
and receive the new job
2 Precision of the color registration automatic • 0: Normal 0 0 0
correction (during printing) • 1: Fine
Change the accuracy of the color registration
correction that is performed periodically during
printing. If the fine is selected, the registration
accuracy improves by approximately 0.5 pixels,
but the correction time takes 2 minutes longer.
3 Control of the color registration automatic • 0: Enabled 0 0 0
correction (periodical correction) • 1:Disabled
Disable the color registration correction that is
performed periodically and reduce the down
time during the continuous printing. (Power ON
correction operates when the fusing temperature
is lower than the specified temperature.)
4 Image rotation function when the custom size • 0: Not rotate (including the in- 0 0 0
document data is exported by house production controller job)
PageScopeDirectPrint • 1: Rotate (only in-house
· Function: Prohibits image rotation when the production controller job)
custom size document data exported by
PageScopeDirectPrint outputs in the custom
size paper or larger paper than the document
size. (DIPSW23-4=0: Default)
· Usage: Select "0" for DIPSW23-4 when
images on the data output by
PageScopeDirectPrint is rotated. To rotate
images, select "1" for DIPSW23-4.
Note
· The image can be rotated in the
DIPSW23-4=1 setting only when the in-house
production controller job is used.
5 - • 0: - 1 1 1
6 • 1: - 0 0 0
7 Punch auto switching (PK, FD) (effective by • 0: Disabled 1 1 1
power OFF or ON after the setting change) • 1: Enabled
24 0 - • 0: - 0 0 0
• 1: -
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 Image stabilization control during idling • 0: Disabled 0 0 0
Switches the image stabilization control during • 1: Enabled
idling.
When the environmental humidity during idling
reaches the specified level while this setting is
disabled, the image stabilization control is
executed before you start the next job.
Since the image stabilization control is executed
at the start of the job after the idling, there is a
waiting time at the start of printing.
While this setting is enabled, the image
stabilization control is executed when the
environmental humidity during idling reaches the
specified level.
Since the image stabilization control is executed
when the environmental humidity during idling
reaches the specified level, there is a fewer
waiting time at the start of printing. However,
since the number of executing the image
stabilization control increases under the
environment with the large humidity gap, the
lives of the developer and drum are shorten.
2 Image stabilization control • 0: Enabled 0 0 0
• 1:Disabled
3 - • 0: - 0 0 0
4 • 1: - 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
25 0 0 0 0
1 0 0 0
2 0 0 0
3 Color registration automatic correction control • Enabled: 25-4=0, 25-3=0 0 0 0
4 Change the timing of the periodical color • Disabled: 25-4=0, 25-3=1 0 0 0
registration correction control or disable the • No performed during printing:
correction. 25-4=1, 25-3=0
Enabled: Suspend the print at every specified • -: 25-4=1, 25-3=1
print to perform the correction.
Disable: Correction is omitted temporarily to
reduce down time when the machine cannot be
used with the malfunction code related to the
IDC sensor.
No performed during printing: Correction that is
performed by the suspension of print at every
specified print is performed after the print job to
reduce down time.
5 Precision of the color registration automatic • 0: Normal 0 0 0
correction • 1: Speed priority
Change the accuracy of the color registration
correction that is performed automatically. If the
speed preference is selected, the correction time
can be shorten. Correction time of "speed
preference" is approximately 30 seconds.
6 - • 0: - 0 0 0
7 • 1: - 0 0 0
26 0 Trigger judgment of the color registration • 0: Process mount temperature 0 0 0
automatic correction • (Execute the color registration
Configure the standard and judge the timing correction when the process
when to execute the color registration correction. mount temperature changes
more than the specified level
from the previous correction.)
• 1: Number of print pages
• (Execute the color registration
correction after printing
specified pages from the
previous correction.)
1 - • 0: - 1 1 1
2 • 1: - 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 Multi feed detection (PI, FD) (effective by power • 0: Enabled 0 0 0
OFF or ON after the setting change) • 1:Disabled
4 - • 0: - 0 0 0
5 • 1: - 0 0 0
6 0 0 0
7 0 0 0
27 0 FS-612 Saddle stitch, multi half fold for SRA3 • 0: Disabled 0 0 0
· Function: For C1060L+FS-612, supports • 1: Enabled
SRA3 with the PI function of FS-612 (only the
lower tray), half fold, saddle stitch. Enlarges the
largest size of the custom size up to 320 mm ×
450 mm.
· Usage: Configure to "1" when you want to use
SRA3 or custom size (Maximum 320 mm × 450
mm) for PI function, half fold, saddle stitch.
1 - • 0: - 0 0 0
• 1: -
2 RU-516 connection detection • 0: Unconnected 0 0 0
· Function: Configure the connection status of • 1: Connected
the RU-516.
· Usage: When you connect the RU-516, select
"1" on this setting.
Note
· When this setting is "0" while the RU-516 is
connected, the jam (J-7550) possibly occurs.
· When this setting is "1" while the RU-516 is
not connected, the malfunction code
(C-1480) occurs.
3 Fusing separation fan abnormality detection • 0: Enabled 0 0 0
Enables the main body temporarily when a fan • 1:Disabled
abnormality of the fusing separation fan/1
(FM10), fusing separation fan/2 (FM11) and the
fusing separation fan/3 (FM12) occurs.
Note
· Disable this setting to perform the printing
operation without rotating the fan when an
error code related to FM10, FM11, FM12
occurs.
Therefore, a wrapping jam in the fusing
section possibly occur.
4 RU-517 connection detection • 0: Unconnected 0 0 0
· Function: Configure the connection status of • 1: Connected
RU-517 + OT-502.
· Usage: When you connect RU-517 + OT-502,
select "1" on this setting.
Note
· When this setting is "0" while RU-517 +
OT-502 is connected, jam possibly occurs.
· When this setting is "1" when RU-517 +
OT-502 is not connected, door open is
detected in RU-517 and printing is canceled.
5 Envelope 2nd transfer paper width correction • 0: Switched according to the 0 0 0
value 2nd transfer resistance
· Function: Prevents the transferability to the detection voltage
envelope from decreasing during a job. This • 1: 2.22 Fixed
phenomenon occurs when the 2nd transfer
output is insufficient, due to the change of the
2nd transfer resistance detection voltage value
when envelope is fed.
· Usage: Configure to "1" when the envelope
mode is used, and the image that is printed on
the envelope gets blurred. This malfunction
occurs when the range of [Paper Setting] -
[Process Adj.] - [2nd Transfer Output Adj.
(Front)] is configured in the + direction
(approximately +90 or more).
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 Bypass NFJAM downstream paper exit allowed • 0: Allow 0 0 0
· Function: If bypass jam occurs during printing, • 1:Restrict
stops the main body after paper exit.
· Usage: Configure to "0" if you want to exit
paper when bypass jam occurs.
Note
· Paper exit is possible for simplex, paper
exit is possible for duplex only before the
image is read.
7 - • 0: - 0 0 0
• 1: -
28 0 FNS pre-purge enable or disable • 0: Enabled 0 0 0
· Function: This DIPSW switches enable and • 1:Disabled
disable of the pre-purge mode of the finisher.
· Usage: To disable the pre-purge mode, use
this DIPSW.
1 FD-503 pre-purge enable or disable 0 0 0
· Function: This DIPSW switches enable and
disable of the pre-purge mode of the FD-503.
· Usage: To prevent the machine from
outputting the non-folded paper to the sub tray
which is the folded paper tray, use this DIPSW.
· Note
When the DIPSW28-0 is "0", this DIPSW is
enabled.
2 During the ring bind mode of GP-502, enable or 0 0 0
disable the control for the sheet number
limitation due to the paper weight.
· Function: In the ring bind mode of GP-502, it
has a limit for the number of sheets; 102 sheets
for 75 g/m2 to 91 g/m2 paper and 72 sheets for
92 g/m2 to 135 g/m2. When this setting is
changed to "1", the limitation becomes invalid.
· Usage: Change this setting to "1" to increase
the maximum number of sheets in the ring bind
mode of GP-502.
Note
· As a protection when the quantity limitation
is disabled, change DIPSW28-3 to enabled (1)
so that the hard limit works.
· When this switch is "1", an error possibly
occurs in the finish.
3 Enable or disable the alarm of the booklet • 0: Disabled 0 0 0
thickness over in the ring bind mode of GP-502 • 1: Enabled
· Function: Switches the method for detecting
the upper limit of loaded booklet in the ring bind
mode of GP-502. There are 2 methods for
detecting the upper limit of the loaded booklet;
number count by the weight and the thickness
detection sensor. As the default, only the
number count is enabled. Use the setting and
enable or disable the thickness detection
sensor.
· Usage: Change this setting to "1" to enable the
thickness detection sensor.
Note
· When the number limitation is disabled (1)
with DIPSW28-2, change this setting to "1"
so that the hard limit works.
4 - • 0: - 0 0 0
5 • 1: - 0 0 0
6 1 1 1
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 Cycle down timing change • 0: Disabled 0 0 0
· Function: Moves to the end process of the FS • 1: Enabled
after all sheets inside the main body are exited.
· Usage: Configure to "1" when you want to
cycle down after the paper is exited from the FS.
Note
· When the FS is not connected, moves to
the end process after all sheets are exited
from the main body.
· When this setting is "1", the life of the main
body possibly becomes short.
29 0 Default switch on the ticket edit screen • 0: Current Sheet 0 0 0
Configure where to reflect the default with • 1: All Sheet
"Paper Setting" - "Paper Type" on the job ticket
edit screen.
1 LS main tray paper exit limit switchover • 0: Limit by weight 0 0 0
• 1: 5000 sheets uniformly
2 - • 0: - 0 0 0
• 1: -
3 Switches the shift direction for the 2nd page • 0: Disabled 0 0 0
during the reverse 2 repeat • 1: Enabled
· Function: Switches the shift direction for the
2nd page (right image and left image) during the
reverse 2 repeat.
· Usage: When this setting is changed to "0",
this function is executed based on the images
(shifts to the right and the left in reverse). When
this setting is changed to "1", this function is
executed based on the paper (shifts to the right
and the left).
4 - • 0: - 0 0 0
5 • 1: - 0 0 0
6 PB perfect binding minimum number of the • 0: Follow the setting of the 0 0 0
inside paper Utility menu
• 1: 6 sheets (81 g/m2 to 91 g/
m2, 92 g/m2 to 105 g/m2, 106
g/m2 to 135 g/m2)
7 Switches the print operation to other sheets • 0: Prints on other sheets (back 0 0 0
during the tray setting difference on the front and side is blank)
back, or the size setting difference of the • 1: Prints on the same sheets
transfer paper
· Function: Switches the operation during the
duplex print when the paper size differs on the
front side and the back side.
· Usage: Change this setting and the operation
is switched.
30 0 - • 0: - 0 0 0
• 1: -
1 Restriction of the display of the service mode • 0: Disabled 0 0 0
"List output" • 1: Enabled
2 - • 0: - 0 0 0
3 • 1: - 1 1 1
4 0 0 0
5 PB perfect binding limit (includes Z-Fold) • 0: Enabled 0 0 0
• 1:Disabled
6 Control the display of "Classified copy count by • 0: Display 0 0 0
paper size" on the counter list • 1: Hide
· Function: Switches whether to show
"Classified copy count by paper size" on the
counter list of the list print.
· Usage: "Classified copy count by paper size"
operates in the different specific from the
threshold of "TC double count size setting" by
DIPSW33-2 and DIPSW33-3.To avoid the
confusion when TC is used for billing, change
this setting to "1" so that "Classified copy count
by paper size" is not appeared.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 FS sub tray full alarm detection • 0: Enabled 0 0 0
· Function: Disables only the job stop control • 1:Disabled
and output unavailable control when the FS sub
tray is full. This mode is for continuous output
that does not stop at a 10 sheets limit.
· Usage: Configure to "1" to output 10 sheets or
more continuously. However, DIPSW52-4 must
be configured to "0" at the same time.
Note
· In this mode, continuous output is
performed without detecting FS sub tray full,
and does not stop at a 10 sheets limit on
banner print. Do not select this mode for
other use.
· When MK-740 is installed, remove the
sheets once in 10 sheets of output.
31 0 - • 0: - 1 1 1
• 1: -
1 SRA4, SRA3 main tray paper exit of FS-612 and • 0: Disabled 0 0 0
FS-531 • 1: Enabled
2 Z-fold and center folding maximum paper exit • 50 sheets: 31-3=0, 31-2=0 1 1 1
3 capacity: FS-532 main tray • 40 sheets: 31-3=0, 31-2=1 1 1 1
Z-fold and center folding maximum paper exit • 30 sheets: 31-3=1, 31-2=0
capacity: FD-503 main tray • 20 sheets: 31-3=1, 31-2=1
· Function: You can configure the setting of Z-
fold and center folding maximum capacity of the
paper which exits to the FS-532 and the FD-503
main tray.
· Usage Use this setting to respond to the
request of the user to increase the number of
loading sheets. However, when you increase the
number of loading sheets too much, a jam
possibly occurs by the bend of the folding, or
sheets possibly fall from the main tray. (effective
by power OFF or ON after the setting change)
4 FS-532 Z-fold + Staple number limit • 5 sheets: 31-5=0, 31-4=0 0 0 0
5 Enter the maximum number of FS-532 Staple Z- • 8 sheets: 31-5=0, 31-4=1 0 0 0
Folded paper included in 50 sheets (A3 size). • 10 sheets: 31-5=1, 31-4=0
• 3 sheets: 31-5=1, 31-4=1
6 - • 0: - 0 0 0
7 • 1: - 0 0 0
32 0 0 0 0
1 1 1 1
2 Guide mark printing on the test pattern number • 0: Not print the guide mark. 1 1 1
16 and number 33 • 1: Print the guide mark.
Function: The machine prints the guide mark
which indicates the tray information, the printing
side information, and the printing direction on
the test pattern number 16 and number 33.
· Usage: When you adjust with the test pattern
number 16 and number 33 for each tray, print
the tray information, the printing side
information, and the printing direction on the
output test pattern.
· Output tray: Indicated by the number of the
guide marks.
· Printing side: The guide mark is printed only on
the front side. (No guide mark on the back side)
· Printing direction: The guide mark is printed
from the leading edge of the printing direction.
Here are the relations between the tray and the
number of guide marks.
Main body tray 1: 1
Main body tray 2: 2
PF-707 upper tray: 7
PF-707 middle tray: 8
PF-707 lower tray: 9
PF-602m upper tray: 7
PF-602m lower tray: 8
LU-202: 4
MB-506: 5
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 Toner near empty sound alert • 0: Sound alert OFF 0 0 0
Function: When the toner is near empty, alerts • 1: Sound alert ON
by the sound.
Usage: Configure this setting to "1" when you
want to be alerted the toner near empty by the
sound.
4 Erratic pagination detection notification • 0: Not display the error code 0 0 0
Function: When the erratic pagination is (Exit papers when the erratic
detected, displays the error code and the pop-up pagination occurs).
message without exiting the paper. • 1: Displays the error code (C-
Usage: Use this setting when the erratic E018) and the notification of the
pagination occurs and you want to stop printing erratic pagination
with the error code (C-E018) without exiting the
paper.
When this setting is configured to "1" and the
erratic pagination occurs, a pop-up message is
displayed. When you press the OK button, the
notification to reboot the machine is displayed.
5 Display of the message to remove papers when • 0: Exits the paper in the stacker 0 0 0
FS or SD job is canceled or capacity limit is forcibly and releases the mode.
over. • 1: Displays the message that
Function: Displays the pop-up message when a directs to remove the remained
job of staple or saddle stitch is canceled or the paper without exiting the
capacity limit is over. remained paper in the stacker
Usage: When a job is canceled or the limit is forcibly.
over, a user can select whether to exit papers
forcibly or to remove papers.
When this setting is configured to "1", the
message to select whether to exit papers
forcibly or remove papers is displayed.
6 - • 0: - 0 0 0
7 • 1: - 0 0 0
33 0 TC black and white large size count method • 0: 1 count 0 1 0
Configure the count number to the double count • 1: 2 count
size paper which is configured with DIPSW33-2
and DIPSW33-3 in black and white printing.
1 TC color large size count method 0 1 0
Configure the count number to the double count
size paper which is configured with DIPSW33-2
and DIPSW33-3 in color printing.
2 TC double count size setting • 330 mm or more in the sub 1 0 1
3 Configure the threshold of the double count size scan direction: 33-3=0, 33-2=0 0 1 0
in the sub scan direction. • 355 mm or more in the sub
Paper whose length in the sub scan direction is scan direction (except for the
more than the specified length is counted as the U.S): 33-3=0, 33-2=1
double count size with the combination of • 420 mm or more in the sub
DIPSW33-2 and DIPSW33-3. scan direction (the U.S):
Note 33-3=1, 33-2=0
- In the case of the custom size paper, it is • All size is counted as a small
possibly counted as 2 even when the paper size: 33-3=1, 33-2=1
length is shorter than this configuration
value.
This case occurs when this configuration
value is included in the threshold
configuration range of DIPSW8-7.
· Reflected to the large size of the counter in
PageScope Web Connection and "Copy
count of each paper size" during list print.
4 Custom counter switchover in the banner setting • 0: Banner priority 0 0 0
Switches whether to count papers as the banner • 1: Custom size priority
size or count papers as the custom size.
Note
· For the conditions and the settings of
banner printings, refer to "I.4.5.7 Restrictions
on banner print".
5 Billing counter display • 0: Display the billing count 0 0 0
Change the billing count display in “Billing Total • 1: Do not display the billing
Counter” setting. count
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 Counter display when the bill counter setting is • 0: Display items other than the 0 0 0
adjusted billing total counter
When you select "1" on this setting, the counter • 1: Display the billing total
items other than "Billing Total Counter" are not counter only
shown on the "Utility" screen.
Note
· This setting is valid when the DIPSW33-7 is
adjusted to "1".
7 Charge count setting • 0:Disabled 0 0 0
When you configure this setting to 1, "Total • 1: Enabled (displays "Billing
Counter" in the utility mode is changed to "Billing Total Counter")
Total Counter."
The following are displayed on the Fee
Collection Menu screen (Operation panel and
Web Utility) when you use exclusively for
envelopes (when EF-103 is used).
The following is shown.
· Large envelope size counter (298.0 mm or
more)
· Small envelope size counter (297.0 mm or
less)
Note
· Default of the size coefficient is "1".
However, it can be changed by Stop9 in
Service Mode.
34 0 Large size envelope count method • 1 count: 34-1=0, 34-0=0 0 0 0
1 For the envelope print, specifies the counting • 2 counts: 34-1=0, 34-0=1 0 0 0
condition for the large size paper. • 3 counts: 34-1=1, 34-0=0
Note • 4 counts: 34-1=1, 34-0=1
· The count method depends on "Custom
Size Counter Threshold Setting" in the
service mode. Envelopes which is included
in the division of the threshold of 298 mm or
more are multiplied by factors.
2 Small size envelope count method • 1 count: 34-3=0, 34-2=0 0 0 0
3 For the envelope print, specifies the counting • 2 counts: 34-3=0, 34-2=1 0 0 0
condition for the small size paper. • 3 counts: 34-3=1, 34-2=0
• 4 counts: 34-3=1, 34-2=1
4 Banner count method • 2 count: 34-6=0, 34-5=0, 0 0 0
5 Specifies the counting condition when the 34-4=0 1 1 1
banner paper that is 488 mm or longer in the • 3 count: 34-6=0, 34-5=0,
6 sub scan direction is printed. 34-4=1 0 0 0
Note • 4 count: 34-6=0, 34-5=1,
· For the conditions and the settings of 34-4=0
banner printings, refer to "I.4.5.7 Restrictions • 5 count: 34-6=0, 34-5=1,
on banner print". 34-4=1
• 6 count: 34-6=1, 34-5=0,
34-4=0
• 1 count: 34-6=1, 34-5=0,
34-4=1
• 2 count: 34-6=1, 34-5=1,
34-4=0
• 2 count: 34-6=1, 34-5=1,
34-4=1
7 Count setting for 2-color printing when the • 0: Count the full color counter. 0 0 0
envelope fusing (EF-103) is installed • 1: Count the single color
· Function: Switches the counter to count in the counter.
following conditions: When the envelope fusing
(EF-101) is installed. When documents are
printed in 2-color printing function of the driver
setting. When 1 color among C, M, and Y is
selected, or when K and 1 color among C, M,
and Y are selected (two colors in total).
· Usage: Select "1" on this setting to make the
method for count-up single color when the
envelope fusing is installed the same as the
method when the normal fusing is installed.
35 0 Faulty part isolation: Tray3 (PF) • 0: Normal 0 0 0
1 Faulty part isolation: Tray4 (PF) • 1: Unusable 0 0 0
2 - • 0: - 0 0 0
3 • 1: - 0 0 0
4 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
5 0 0 0
6 Faulty part isolation: High voltage power supply • 0: Normal 0 0 0
of RU-516 and RU-517 • 1: Unusable
7 - • 0: - 0 0 0
• 1: -
36 0 MB-504 connection recognition • 0: Disabled 0 0 0
• 1: Enabled
1 Enable or disable the fusing swing control • 0: No control 1 1 1
· Function: Enable or disable the swing • 1: Control
operation of the fusing unit.
When you feed the large size paper after the
small size paper, gloss lines which the small
size paper edge makes could occur in the paper
edges. "1" (Control) is selected in the default to
prevent this trouble.
· Usage: For users who feed only 1 size paper,
when sickly gloss lines are shown in the paper
edges, select "0" (No control) in this setting.
2 - • 0: - 1 1 1
• 1: -
3 Switch of the registration swing control • 0: Swing control is deactivated 1 1 1
· Function: Switches the use of the registration • 1: Swing control is activated
swing control.
· Usage: Use this function and deactivate the
registration swing control temporarily to check
the condition when such as the centering error
occurs.
4 - • 0: - 1 1 1
• 1: -
5 Switch of the timing for enabling the start • 0: Enable when the operation 0 0 0
direction of the FS-532 FS button stops by the FS button only
• 1: Enable at all times
6 Control to enable or disable the HDD extended • 0: Standard configuration 0 0 0
configuration • 1: Extended configuration
· Function: Select the configuration information
of the HDD.
· Usage: Change this setting to "0" when 3
HDDs are in a configuration. Change this setting
to "1" when 4 HDDs are in a configuration.
7 Format HDD mode • 0: Standard format mode 0 0 0
· Function: Specify the format HDD mode • 1: Forced format mode
- Standard format mode: Backup and format the
authentication information which is saved to the
HDD. An error occurs when the backup of the
information fails.
- Forced format mode: Delete and format the
authentication information which is saved to the
HDD.
· Usage: Select "0" in this setting when you want
to leave the authentication information during
the format HDD. When "0" is selected and an
error occurs, or when you want to delete the
authentication information, select "1" in this
setting.
37 0 ORU-M password authentication setting • 0: password authentication 0 0 0
Activate the password authentication in entering invalid
the ORU-M mode. • 1: password authentication
valid
1 ORU-M print mode display setting • 0: Display 0 0 0
Configure whether to display the sample output • 1: Not display
button on the ORU-M mode.
2 ORU-M replace reason input setting • 0: Enabled 0 0 0
Configure whether to input the reason when you • 1:Disabled
replace the parts in the ORU-M mode.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 ORU-M printer gamma offset adjustment priority • 0: Scanner automatic 0 0 0
setting adjustment priority
Perform the printer gamma offset adjustment • 1: RU automatic adjustment
after completion of the replacement of the priority
developing unit or developer in the ORU-M
mode. This setting configure the printer gamma
offset automatic adjustment method with both
RU and the scanner connected.
Note
· The priority of the adjustments varies
depending on whether the scanner and RU
are connected.
· When the RU is connected while the
scanner is not, RU automatic adjustment is
performed.
· When RU is not connected but the scanner
is connected, the scanner automatic
adjustment is performed.
· When both RU and scanner is not
connected, manual adjustment is selected.
4 Guidance display for replacing the ORU-M • 0: Display the guidance to 0 0 0
developing unit charge the developer
On ORU-M mode, select whether to display the • 1: Not display the guidance to
guidance for charging the developer. charge the developer
5 Output the hold job for specified number • 0: OFF 0 0 0
This setting displays the pop-up screen to input • 1: ON
the number of copies when the machine outputs
the hold job. With this setting, the number of
copies to output can be changed.
6 Increasing the limit number of SD-510 saddle • 0: Not increase (The limit 0 0 0
stitching number is 5.)
· Function: Increase the limit number of the • 1: Increase (The limit number is
SD-510 saddle stitching from 5 to 16 under the 16 or 12.)
following conditions.
-Paper weight: 92 g/m2 to 105 g/m2
-Paper size in the sub scan direction: 279.4 mm
or more
· Usage: When you want to increase the limit
number on the preceding conditions, change this
setting to "1".
Note
· The saddle stitching that is available when
this setting is "1" is not guaranteed.
· When the paper weight of the cover is 217
g/m2 to 300 g/m2, the limit number is 12.
(The cover page whose paper weight is 217
g/m2 or more is counted as 5 pages for 1
page.)
7 1 to N and face up print at 2-sided printing • 0: 1 to N and Face down 0 0 0
· Function: When you use IC-602, this DIPSW • 1: 1 to N and Face up
changes the paper exit setting when the Plug-in
driver setting is configured as follows.
- Select [2-Sided].
- Select [Face Up].
- Do not select [N to 1].
When this setting is configured to "0", the
machine prints as 1 to N and face down which
differs from the setting. When this setting is
configured to "1", the machine prints as 1 to N
and face up as configured in the setting.
· Usage: When you want to print as 1 to N and
face up during 2-sided printing, configure this
setting to "1".
38 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Prohibition release of humidifier setting • 0: Prohibition 0 0 0
· Function: Normally, humidifier setting cannot • 1: No prohibition
be used for color paper and coated paper under
135 g/m2. This DIPSW releases the prohibition.
· Usage: When you want to use the humidifier
setting for color paper and coated paper under
135 g/m2, change this setting to "1".
Note
· When you activate the humidifier setting for
color paper and coated paper under 135 g/
m2, moisture possibly remains on the paper
surface. In that case, wrapping jam to the
conveyance roller possibly occurs.
5 - • 0: - 0 0 0
6 • 1: - 0 0 0
7 Process stop during the option standby • 0: Process stop operation 0 0 0
· Function: Stop the main body operation when • 1: No process stop operation
the option operation takes time.
· Usage: To improve the productivity a little,
change this setting to "1".
Note
· If you select "1" in this setting, the
durability of the materials such as the drum
or the developer gets worse.
39 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
40 0 0 0 0
1 Main body disposal mode • 0: Restrict 0 0 0
SW that allows you to delete all HDD data and • 1: Allow
the part of the data on the NVRAM board (NRB)
and SSD when you dispose the machine.
Note
· Setting this mode to "1" and executing the
following step disable restoring the NVRAM
board (NRB) and reusing the machine.
Therefore, do not execute the steps except
when you throw away the machine.
"Utility" - "03 Administrator Setting" - "10
Security Setting" - "02 HDD Management
Setting" - "03 Delete All Data Setting" -
"Execute Deletion" on "Mode 1" to "Mode 8"
· Meet the following conditions to enable
"Delete All Data Setting".
· "1" is selected on DIPSW40-1.
· The security enhance mode is deactivated.
· The condition of the HDD is Ready.
· After you change the setting of DIPSW40-7,
reboot the power.
2 Forced ISW mode • 0: The normal ISW mode 0 0 0
· Function (when this setting is "1"): The • 1: The ISW mode which
operation starts in the scanner and the DF ISW enables the rewriting of the
mode when you activate the machine. scanner and the DF programs
· Usage: Use when an error occurs on the
normal scanner and DF ISW, and you cannot
rewrite the firmware.
3 Alert send setting without key counter • 0: Send 0 0 0
This setting does not allow alert to be sent to the • 1: Send the alert only when the
client machine even when the vendor machine is printer setting is adjusted
not Ready.
4 - • 0: - 0 0 0
5 • 1: - 0 0 0
6 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 IC-602 controller connection • 0: Not connected 0 0 0
· Function: Switch the connections of the KM • 1: Connected (C1070P, (C1070P, (C1070P,
controllers and the outsourced controllers. C71hc) 1 C71hc) 1 C71hc) 1
· Usage: Select "0" on this setting when you (C1070, (C1070, (C1070,
connect IC-308 or IC-415 to C1070, C1060, or C1060, C1060, C1060,
C1060L. Select "1" on this setting when you C1060L) C1060L) C1060L)
connect the C1070P/C71hc to the IC-602B.
41 0 Decrease setting of the photo conductor • No decrease: 41-1=0, 41-0=0 0 0 0
1 memory • Decrease level medium: 0 0 0
· Function: Specify the lower limit of the 41-1=0, 41-0=1
develop DC bias while the image stabilization • Decrease level large: 41-1=1,
adjustment. 41-0=0
· Usage: Use this function when the previous • -: 41-1=1, 41-0=1
image appears as the image lag (the photo
conductor memory) after approximately 188 mm
(the drum cycle).
Note
· If the decrease level becomes strong, the
image density can increases.
2 Switch the roller release execution after the jam • 0: Release 0 0 0
occurs • 1: No release
· Function: Switch the pressure release roller
either to release or not after a jam occurs.
· Usage: In this setting, the pressure release
roller does not press the jam paper and you can
remove the jammed paper without using the jam
cleaning knob. Select "1" in this setting when
you use the paper on which the knob enables
the jam cleaning easier.
3 Drum speed gap setting (the drum speed for • 0%: 41-4=0, 41-3=0 0 0 0
4 transfer belt) • 0.30%: 41-4=0, 41-3=1 0 0 0
· Function: Specify the speed gap between the • 0.60%: 41-4=1, 41-3=0
drum speed and the belt speed. • 0.90%: 41-4=1, 41-3=1
· Usage: If the image missing occurs on the high
smoothness paper, adjust the speed gap using
this function and decrease the missing.
Note
· Since the accuracy of the color registration
correction reduces when this setting
becomes effective, be sure not to change the
default setting except when the missing
occurs.
5 Switch the fusing speed control at the middle • 0: Normal (the fusing loop is 0 0 0
speed controlled)
· Function: Stop the fusing entrance loop • 1: The fusing speed is fixed at
control at the middle speed, and convey the the middle speed (225 mm/s)
paper at the constant speed.
· Usage: Use this function when the transfer
jitter occurs at the position 140 mm from the
paper trailing edge.
6 Standard of the temporal correction condition for • 0: Conduct under the specified 1 1 1
the color registration condition in DIPSW26-0.
· Function: Select the standard of the timing for • 1: Complex judgment (judged
the color registration correction. by "OR" on both of the
· Usage: Use this function when the color DIPSW26-0 settings)
registration jitter changes even if the
temperature change in the machine is
controlled. If the color registration is not
corrected when you use the machine, select "1"
in this setting and correct the color registration
periodically changing the number of prints.
0: Conduct the color registration control under
the condition of DIPSW26-0 settings.
1: Conduct the color registration control when
whichever condition is satisfied, the temperature
change in the machine or the specified number
of prints.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 2nd transfer output adjustment range • 0: - 50 to + 50 0 0 0
enlargement setting • 1: - 120 to + 120
· Function: Changes the adjustment range of
[2nd Transfer Output Adj.] in [Paper Setting] -
[Process Adj.], 2nd Transfer-Lead Edge, 2nd
Transfer-Rear Edge.
· Usage: When the electrostatic offset (a
phenomenon that the previous image applies
after the fusing belt goes round) occurs in
envelope, adjusts the 2nd transfer output setting
adjustment width within the range of -50 to +50
(default). When no improvement is made in this
range, change DIPSW41-7 to 1. Enlarge the
adjustment width to -120 to +120 and readjust
the adjustment width.
Note
· When 2nd transfer output is raised, the
transferability decreases. When output is
raised too much, the transfer is hardly
performed.
42 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
4 Halftone Text Enhancement level setting • 0: Display in 5 levels 0 0 0
· Function: This DIPSW switches the level of • 1: Display in 3 levels
the Halftone Text Enhancement in [User Setting]
- [Printer Setting] - [Outline Process] - [Halftone
Text Enhancement]. All the enhancement levels
are available with the display in 5 levels.
<Level of the Halftone Text Enhancement (The
larger the value becomes, the stronger the
Halftone Text Enhancement becomes.)>
- [Weak+]=1 (DIPSW42-4=0), 3 (DIPSW42-4=1)
- [Normal]=2 (DIPSW42-4=0), 4 (DIPSW42-4=1)
- [Strong+]=3 (DIPSW42-4=0), 5
(DIPSW42-4=1)
- [Strong(+1)]=4 (DIPSW42-4=0), not displayed
(DIPSW42-4=1)
- [Strong(+2)]=5 (DIPSW42-4=0), not displayed
(DIPSW42-4=1)
· Usage: When this setting is configured to "1"
on Ver.1.8, the display in 3 levels is also applied
after the firmware version is upgraded. However,
our recommendation is to configure to "0".
Note
· When you strengthen the level of the
Halftone Text Enhancement, minuscule
outline letters possibly are not printed
clearly.
5 - • 0: - 0 0 0
• 1: -
6 Draw method of the numbering text section • 0: Overlay method 0 0 0
· Function: Switch the draw method of the • 1: Overwrite method
overlay text section.
The overlay method of "0" is the existing model
type. The original information remains on the
background.
For the overwrite method of "0", the original
information does not remain on the background
(only the stamp color remains).
· Usage: To prevent the stamp peeling when
you add the overlay stamp (numbering) for the
original which has the dark-colored background,
use this function.
7 - • 0: - 0 0 0
43 0 • 1: - 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 1 1 1
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
5 0 0 0
6 0 0 0
7 Tear up jam prevention control • 0: Enable 0 0 0
· Function: (When OT-502 is mounted) When a • 1: Disable
jam occurs in the paper exit section, pulling out
ADU tears up the paper.
To prevent the tear up jam, exit the paper
forcibly when a jam occurs and the paper
remains in the main body paper exit section.
· Usage: When you do not exit the jammed
paper in the main body exit section to the tray of
OT-502, change this setting to "1".
44 0 Monochrome mode speed change control while • 0: Monochrome mode is 0 0 0
the thick paper feed enabled
· Function: Select the settings of the drum Bk • 1: Monochrome mode is
speed change control (the instant gain-up disabled
control) when the thick paper is inserted.
· Usage: When you select "1" in this setting, the
instant gain-up control becomes inactive during
the monochrome mode.
Note
· If you change DIPSW44-0 to "0" and
DIPSW44-4 to "0", the instant gain-up control
of the drum Bk becomes active.
1 - • 0: - 1 1 1
2 • 1: - 1 1 1
3 1 1 1
4 Monochrome mode speed change control while • 0: 157 mm/s line speed enabled 0 0 0
the thick paper feed (low speed) • 1: 157 mm/s line speed
· Function: Select the settings of the drum Bk disabled
speed change control (the instant gain-up
control) when the thick paper is inserted.
· Usage: When you select "0" in this setting, the
gain-up control becomes active while the
monochrome mode speed is low.
Note
· If you change DIPSW44-0 to "0" and
DIPSW44-4 to "0", the instant gain-up control
of the drum Bk becomes active.
5 Coverage setting for the exit toner band (Y, M, • 0%: 44-6=0, 44-5=0 0 0 0
C, Bk) • 3%: 44-6=0, 44-5=1
· Function: To avoid the deterioration of the • 1.5%: 44-6=1, 44-5=0
toner in low coverage, discharge the toner • 5%: 44-6=1, 44-5=1
according to the coverage of this DIPSW setting.
The default is 0% and no discharge.
· Usage: If the continuation print in the high
coverage (approximately 50 % or more) is
conducted after the continuation print in the low
coverage, a lot of toner scatters from the
developing unit. In this case, dirt due to the
scattered toner, gray background, or an image
deterioration tends to occur. Therefore, change
this setting to prevent these troubles.
Note
· For the toner (Bk), the configured coverage
is applied only when DIPSW49-6, DIPSW49-7
are configured to 0.
· For the toner (Bk), the toner amount that is
configured in DIPSW49-6, 7 has the higher
priority in discharge.
· When you change this setting, the life of the
belt cleaning blade becomes shorter. Also,
the productivity slightly decreases.
· For details, refer to "I.4.5.9 Troubleshooting
for image errors".
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
6 Coverage setting for the exit toner belt (Y, M, C, 0 0 0
Bk)
· Function: To avoid the deterioration of the
toner in low coverage, discharge the toner
according to the coverage of this DIPSW setting.
The default is 0% and no discharge.
· Usage: If the continuation print in the high
coverage (approximately 50 % or more) is
conducted after the continuation print in the low
coverage, a lot of toner scatters from the
developing unit. In this case, dirt due to the
scattered toner, gray background, or an image
deterioration tends to occur. Therefore, change
this setting to prevent these troubles.
Note
· For the toner (Bk), the configured coverage
is applied only when DIPSW49-6, DIPSW49-7
are configured to 0.
· For the toner (Bk), the toner amount that is
configured in DIPSW49-6, 7 has the higher
priority in paper output.
· When you change this setting, the life of the
belt cleaning blade becomes shorter. Also,
the productivity slightly decreases.
· For details, refer to "I.4.5.9 Troubleshooting
for image errors".
7 Display the "Highest Speed" button • 0: Not display 0 0 0
· Function: Display or not the "Highest Speed" • 1: Display
button in the "Utility" - "02 User Setting" - "03
Common Setting" - "Fusing Stability".
· Usage: For the user who gives more priority to
the speed than to the quality, select "1" in this
setting and release the "Highest Speed" button.
45 0 - • 0: - 0 0 0
1 • 1: - 1 1 1
2 0 0 0
3 Prohibit timer of the print job reception setting • 0: Disabled 0 0 0
after the gamma automatic adjustment • 1: Enabled
Function: This setting prohibits the reception of
the print job from IC to the engine during
"Gamma Automatic Adjustment".
Usage: On the daily color proof, when the print
job is received during "Gamma Automatic
Adjustment", the job is output after the gamma
automatic adjustment. When you perform the
paper density adjustment after the "Gamma
Automatic Adjustment" and you do not want to
output the print job, configure this setting to "1".
Note
· The time of the printer prohibit timer can be
configured on "UTILITY" - "Copy Setting" -
"Printer Prohibit Timer".
· This function is available only when the
configuration includes the scanner.
4 Output all to USB memory on the system • 0: Not display 0 0 0
information screen • 1: Display
Function: Displays the "Output All to USB"
button on "System Information" screen.
Usage: Change this setting to "1" when you
want to output the list print information
collectively during the print output and check the
setting information of the engine.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
5 Staple pitch adjustment value setting on SRA3 • 0: Adjustment range: -20 to +20 0 0 0
Function: Changes the staple pitch adjustment • 1: Adjustment range: -49 to +20
range on SRA3 when the saddle stitching option
(SD-506) is attached.
Usage: Change this setting to "1" when you
want to narrow down the staple pitch on the
saddle stitching on SRA3.
Note
· When you change this setting to "1", the
staple pitch adjustment is out of the
specification.
· When you change this setting to "1", the
display on the touch panel is not changed
from "Adj. Range: -20 to +20 1step = 1.0mm".
6 Setting of the face up paper exit for print jobs • 0: Disabled 0 0 0
when the envelope fusing is installed • 1: Enabled (Fixed on the face
Function: When the envelope fusing is installed, up paper exit)
performs the face up paper exit for print jobs
from the IC.
Usage: Select "1" on this setting when you
output the calibration chart of the envelope size
or the spot color chart from ColorCentro
7 Business card scan setting • 0: Smallest size "100mm x 0 0 0
Function: Change the smallest size that can be 148mm"
scanned. • 1: Smallest size "55mm x
Usage: Change this setting to "1" when you 55mm"
want to scan the business card size.
Note
When you change this setting to "1", the item
that is displayed on "UTILITY" -
"Administrator Setting" - "System Setting" -
"Size Setting" - "Original Glass Small Size" is
not changed.
46 0 Countermeasure for the photo conductor • 0: Not execute 0 0 0
memory while the speed priority is chosen • 1: Execute (wait for 1 cycle of
· Function: Change the transfer output timing the photo conductor after the
when you select "Speed" in the stabilization 1st transfer resistance detection
adjustment frequency setting. control is executed)
· Usage: Use this function when the previous
image appears as the image lag (the photo
conductor memory) after approximately 188 mm
(the drum cycle) because of too much 1st
transfer output.
Note
· Before you change this setting, be sure to
press [Utility] - [03 Administrator Setting] -
[01 System Setting] - [05 Expert Adjustment]
- [06 Process Adjustment], and decide
whether to decrease 5% on the 1st transfer
output of each YMCK or not. If the 1st
transfer output is reduced too much, white
spots can occur. If white spots occur, adjust
the 1st transfer output by 1 % with checking
the image.
· If you select "1" in this setting, activate the
transfer output 1 cycle before the image is
written to the drum. Thus the time before the
first print gets slightly longer.
· Since the drum rotation number increases,
the drum life gets shorter.
1 - • 0: - 0 0 0
• 1: -
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
2 Display "Development Output Setting" in [Expert • 0: OFF 0 0 0
Adjustment] - [Process Adjustment] • 1: ON
· Function: Display [04 Development Output
Setting] in [Utility] - [03 Administrator Setting] -
[01 System Setting] - [05 Expert Adjustment] -
[06 Process Adjustment].
· Usage: Use this function when the image is
darker in the area from the paper leading edge
to the line 44m or the image is darker
(development memory) in the area of 44 mm
backward from the image erasure. Select
"Down" in "Development Output Setting" to
prevent the development memory.
Note
· If you select "Down" in "Development
Output Setting", the unevenness of the
background can occur.
After you select "Down" and return to the
user mode, the gamma automatic adjustment
starts.
3 Sample print setting • 0: 1 sheet 0 0 0
· Function: Switch whether to print 1 sheet, or • 1: 1 set
to print 1 set for sample print.
· Usage: When the dirt occurs during mass
printing but not every time, switches to sample
print by sets, and confirms dirt on sample print.
4 Slow conveyance speed of the developer • 0: Normal conveyance speed 0 0 0
· Function: Accelerate the slow conveyance • 1: Accelerate the conveyance
speed of the developer. speed of the developer
· Usage: Change this setting to "1" when white
spots occurs by the developing screw pitch on
the rear trailing edge of the paper on the slow
printing.
5 Weak rotate control of the intermediate transfer • 0: Disabled 0 0 0
belt • 1: Enabled
Function: Operates the intermediate transfer
belt once per an hour
Usage: Select "1" when you deactivate the
machine and leave it for a long time in the high
temperature and the high humidity environment
and a color registration error occurs soon after
the machine is activated. When the machine is
inactive for a long time in the high temperature
and the high humidity environment, winkle
appears on the intermediate transfer belt.
Therefore the belt cannot read the patch for the
image stabilization control normally. In this case,
the error codes of C-2840, C-2841, C-4521,
C-4522, C-4631, C-4632, C-4633, C-4634,
C-4641, C-4642, C-4643, C-4644, C-4661,
C-4662 and C-4663 occur.
Note
· When you change this setting to "1", select
"---min." on Auto Shut OFF from "Utility" -
"Power Save Function Setting".
· When you change this setting to "1", the
machine operates except in the low
temperature and the low humidity
environment.
· When you change this setting to "1", the
fusing temperature of the auto low power is
not executed.Therefore recovery time from the
auto low power is long.
6 - • 0: - 0 0 0
7 • 1: - 1 1 1
47 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
5 Setting of the fusing belt and the fusing paper • Fusing belt (Old), fusing paper 1 1 1
6 exit plate assy exit plate assy (Old): 47-6=0, 1 1 1
· Function: A new model that improves the 47-5=0
fusing separation performance is introduced for • Fusing belt (New), fusing paper
the fusing belt and the fusing paper exit plate exit plate assy (Old): 47-6=0,
assy. This DIPSW changes the control method 47-5=1
of the fusing temperature. • Restricted: 47-6=1, 47-5=0
· Usage: Change this DIPSW according to • Fusing belt (New), fusing paper
whether the used fusing belt and the fusing exit plate assy (New): 47-6=1,
paper exit plate assy are new or old. 47-5=1
Note
· Refer to "I.4.5.10 New model of the fusing belt
and the fusing paper exit assy" to distinguish
between the new model and the old model.
7 - • 0: - 0 0 0
• 1: -
48 0 Enabling the Paper Setting to be changed any • 0: Disabled 0 0 0
time • 1: Enabled
· Function: Normally, while the machine is
printing, you cannot change the Paper Setting of
the trays which are used for job. This DIPSW
abolishes the restriction. When this setting is "1",
you can change the Paper Setting any time.
Note
· If you change the settings other than the
Both Sides Adjustment, malfunctions such
as a paper mismatch and a jam possibly
occur. Be careful of the content and timing of
the setting change.
1 Release the combination restriction of "Frame/ • 0: Do not release the restriction 0 0 0
Fold eraser" and "2 repeat" • 1: Release the restriction
Release the combination restriction of "Frame/
Fold eraser" and "2 repeat" of "Application
Setting" in copy function.
Note
· Enable only for copy function
· 4 repeat is not included
2 Release the combination restriction of "high 0 0 0
accuracy, rimless copy" and "binding margin"
When you select the booklet layout (high
accuracy, rimless copy) mode with the job from
IC, "Binding margin" cannot be used with the job
ticket edit of the main body.Configure to "1" to
release this restriction.
3 - • 0: - 0 0 0
• 1: -
4 Setting of the display of the toner amount and • 0: Not display 0 0 0
the replacement count of the toner bottle • 1: Display
Function: Display "Toner Info." on the machine
screen to display the toner amount of each color
and the replacement count of the toner bottle.
Usage: Select "1" on this setting when the user
wants to check the toner amount and the
replacement count of the toner bottle. Count the
number of times of the toner bottle replacement
and correct the count information on CSRC and
manage the stock of the toner bottle.
5 - • 0: - 0 0 0
6 • 1: - 0 0 0
7 Displays fusing warm-up time and image • 0: Displayed on warm-up during 0 0 0
stabilization control time power ON, during fusing warm-
· Function: Restricts the timing that the warm- up, and during stabilization
up indicator is displayed to the Machine Screen. control.
· Usage: Configure the setting to "1" when the • 1: Only the Warm-up during
user does not want to display the indicator other power ON is displayed.
than when the power is activated.
49 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Prevents paper feed delay due to mixture of • 0: Disabled 0 0 0
magnification and paper length of polygon 3 • 1: Enabled
sides in a row
· Function: Avoid the false detection of C-4104.
When paper is mixed, and the magnification in
main scanning for the front and back of the
paper changes 3 prints in a row, false detection
of C-4104 occurs when either of the following
conditions are met.
· When switching from the A4 size or larger to
smaller than the A4 size, and RU-509 is not
connected.
· Specific timing when the print interval is wide
such as image development.
When you select "1" on this setting, you can
change the control of the paper conveyance and
the write section. Therefore, you can prevent
C-4104 from occurring.
· Usage: To avoid the false detection of C-4104
under a specified condition, configure the setting
to "1".
Note
· When you select "1" on this screen, the
productivity is possibly lowered.
· When you select "1" on this setting, the
settings of the paper conveyance and the
polygon are also changed. Therefore, be sure to
select "0" when the mis-detection of C-4104
does not occur.
5 - • 0: - 0 0 0
• 1: -
6 Coverage setting for the exit toner band • 0%: 49-7=0, 49-6=0 0 0 0
7 (exclusively for toners (Bk)) • 2%: 49-7=0, 49-6=1 0 0 0
· Function: To avoid the toner deterioration in • 3%: 49-7=1, 49-6=0
low coverage, discharge only the toner (Bk) • 5%: 49-7=1, 49-6=1
according to the coverage of this DIPSW setting.
The default is 0 % and no discharge.
· Usage: If the continuation print in the high
coverage (approximately 50 % or more) is
conducted after the continuation print in the low
coverage, a lot of toner (Bk) scatters from the
developing unit. When the gray background
occurs due to the scattered toner (Bk), change
this setting.
Note
· Among the coverage that is configured in
DIPSW44-5, 6, the coverage that is
configured in DIPSW49-6, 7 discharges only
from the toner (Bk).
· When you change this setting, the life of the
transfer belt cleaning blade gets shorter. The
productivity is slightly lowered.
*For the details of the parts, refer to "I.4.5.9
Troubleshooting for image errors".
50 0 Details counter list switch (also refer to • Both the details counter and the 0 0 0
1 DIPSW15-2) icon are displayed: 50-1=0, 0 0 0
· Function: When DIPSW15-2 is "0", switches 50-0=0
whether to display the details counter or the icon • The details counter is displayed
respectively. only: 50-1=0, 50-0=1
· Usage: When either the details counter or the • The icon is displayed only:
icon must be hidden, change this setting. 50-1=1, 50-0=0
Note • -: 50-1=1, 50-0=1
· When DIPSW15-2 is "1", both the details
counter and the icon are not displayed.
2 - • 0: - 0 0 0
• 1: -
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 Scanner character blur improvement filter setting • 0: Improve character blur. 0 0 0
Function: Switch to the filter which is • 1: Improve the dotted moire
appropriate to the image quality of the scanned image quality.
document.
Usage: Configure this setting to "1" when
character blur does not occur but when dotted
moire occurs.
Note
When you change the setting to "1", the
dotted moire is reduced. However, the
resolution of the character becomes low.
(Trade-off)
4 - • 0: - 0 0 0
• 1: -
5 Spine setting of Perfect Bind 2-in-1 • 0: Disabled 0 0 0
· Function: Normally, when you select [Cover • 1: Enabled
Print 2 in 1] during perfect bind printing, the
spine becomes blank. When this setting is "1",
the machine outputs the image of the front cover
and the back cover without making a gap.
Therefore, the spine does not become blank.
· Usage: In order not to make the spine blank
when you print in [Cover Print 2 in 1], configure
this setting to "1".
Note
· When you configure this setting to "1", be
sure to change the software switch 98 of the
controller to [ON].
([Controller Administrator Setting Menu] -
[System Setting] - [Software Switch Setting])
6 • 0: - 0 0 0
7 - • 1: - 0 0 0
51 0 0 0 0
1 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
52 0 0 0 0
1 0 0 0
2 1 1 1
3 Registration motor gain-up control • 0: Disabled 0 0 0
Function: Enlarge the margin of the step out of • 1: Enabled
the registration motor (M45) on the specified • The gain up control of the
paper feed condition. registration motor is performed
Usage: When the paper is thick and hard that is only when the following
out of specification, the registration motor (M45) conditions are met.
possibly steps out. In this case, select "1". • Front side feed from PF-707
Note • Paper weight setting 257 g/m2
Use this control only when the user uses the
to 300 g/m2
thick paper (300 g/m2 or more) that is out of • The paper length in the sub
the product specification and jams (J-3101, scan direction is 353 mm or
J-3102) caused by the registration motor more
occur frequently.
This function functions only when "1" is
selected on the DIPSW and the specified
paper feed condition is met.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Banner paper FS sub tray full detection mode • 0: FS sub tray full detection 0 0 0
· Function: If "0" is configured when a banner sensor control
paper is output, the full detection sensor stops • 1: FS sub tray 10-sheets soft
the paper exit. count control
If "1" is configured, printing stops when 10
sheets are output, and "Please remove paper
from sub tray then touch [OK]" appears.
· Usage: Configure "1" if output stops even
though the output sheets are fewer than the
stack limit. This phenomenon happens due to
stacked paper creep, and false detection in the
FS sub tray full detection sensor, when MK-740
is used. When MK-740 is used, configure this
DIPSW to "1".
Note
· This mode does not depend on paper size.
Paper types other than banner are also
counted.
· When 10 sheets are output, remove the
sheets. Press the "OK" button on the
operation screen to restart printing.
· 10-sheets soft count control is performed
only when paper is output in the FS sub tray.
5 Feed failed jam detection setting on the • Enable only for envelopes: 0 0 0
6 registration section 52-6=0, 52-5=0 1 1 1
Function: Normally, monitors the sensor • Restricted: 52-6=0, 52-5=1
condition on the registration section and detects • Apply to all: 52-6=1, 52-5=0
the feed failed jam (papers are partly • Apply to none: 52-6=1, 52-5=1
overlapped). Configure the coverage of this feed
failed jam detection.
Usage:
· If the jam detection does not function properly
when paper other than envelopes are fed,
change to "Enable only for envelopes: 52-6=0,
52-5=0".
· If the jam detection does not function properly
during envelope feed, and if the jam detection
does not function properly at all paper feed,
change the setting "Apply to none: 52-6=1,
52-5=1". However, when you change to "Apply
to none" and the double feed occurs for the
envelope, the conveyance motor does not
possibly stop.
Note
· After you change the setting, explain the
operational conditions to the user.
· When paper is fed from PF, and the paper is
other than envelopes, PF is detected as multi
feed.
7 Toner forcible output control switch setting • 0: Disabled (Forcible paper exit 0 0 0
· Function: When near empty of the toner bottle process) (C1070/ (C1070/ (C1070/
is detected, stop printing, and the toner is • 1: Enabled (Forcible paper exit C1070P/ C1070P/ C1070P/
supplied from the toner bottle. When a toner is process) C1060/ C1060/ C1060/
not detected within a specified period of time, C1060L C1060L C1060L
confirm near empty. )1 )1 )1
· Usage: Used when the toner bottle does not (C71hc) (C71hc) (C71hc)
supply the toner, and near empty is detected
wrongly.
Note
· When you change this setting to "1", the
productivity is lowered.
53 0 - • 0: - 0 0 0
1 • 1: - 0 0 0
2 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
54 0 SD-513 non-staple detection function • 0: Enabled 0 0 0
• 1:Disabled
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
· Function: When the non-staple is detected for
the SD-513 saddle stitching, displays a jam code
and stops the job.
· Usage: When you do not want to stop the job
by non-staple detection, change this setting to
"1".
1 Switch of SD-513 fore-edge trim scrap box • 0: Default value (control 0 0 0
capacity according to the sheet number
∙ Function: Switches the allowance number of of booklet and the amount of
trimming times that changes the machine status trimming)
to the trimmer restriction from the fore-edge • 1: Extend (twice as the default
trimmer scraps box full. value)
∙ Usage: Select "1" when you want to extend the
period in which the "Fore-edge trimmer scraps
box full" display turns to the trimmer restriction
(time for the trimmer scraps disposal).
Note
∙ Booklets are possibly exited with fore-edge
trimmer scraps. Press marks of trimmer
scraps are possibly left on booklets. Trimmer
scraps are possibly caught in the trimmer
shutter and they possibly causes an error
code.
2 Faulty part isolation: SD-513 • 0: Normal 0 0 0
3 Faulty part isolation: SD-513 entrance section • 1: Unusable 0 0 0
reversal stacker
4 Switch of the number of overlapped coated • 0: Always 1 sheet 0 0 0
paper at the SD-513 entrance conveyance • 1: Control according to weight
section (1 to 3 sheets)
• Function: Switches the number of overlapped
coated paper at the entrance conveyance
section when the saddle stitching or multi half
that uses coated paper is conducted.
• Usage: Select "1" when you want to increase
the productivity of the saddle stitching or multi
half that uses coated paper.
Note
• Overlapped paper fails to fall to the reverse
exit section due to electrostatic suction, and
a jam possibly occurs.
5 Switch of TU-503 slit cutter rotation speed • 0: Normal Rotation 0 0 0
∙ Function: Switches the rotation speed of the • 1: High speed rotation
slitter motor (M108).
∙ Usage: Select "1" when you want to improve
the slit straightness.
Note
∙ The life of the slit cutter and the slit motor
(M108) is possibly shortened.
6 Faulty part isolation: SD-513 sub tray exit • 0: Normal 0 0 0
Note • 1: Unusable
· This setting is valid when the DIPSW7-2 is
"1".
7 Faulty part isolation: SD-513 non-staple 0 0 0
detection
55 0 SD-513 input unit • 0: Fixed to mm 0 0 0
· Function: Configures the unit of each input • 1: Interlocked with the unit
value that is related to SD-513. setting
· Usage: To change the unit to inch, configure
this setting to "1". Then, select [Inch(Decimal
Point)] in [Utility] - [User Setting] - [System
Setting] - [Unit Setting].
Note
·When you select " Inch(Fraction)", operates
in " Inch(Decimal Point)".
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 G7 calibration switching • 0: Exact Color is used 0 0 0
· Function: Switches the calibration mode when • 1: G7 calibration is used
the IC-602 is used.
· Usage: To use the G7 calibration, change this
setting to "1".
Note
· The following data has no reciprocal usage
between G7 calibration and Exact Color.
- ICC profile (Printer profile and device link
profile)
- Spot color table
· After you switch the mode, deletion of the
old data is recommended.
2 - • 0: - 0 0 0
• 1: -
3 Stamp outside print of printer job • 0: Disabled 0 0 0
· Function: When a printer job is output, prints a • 1: Enabled
stamp on the outside when the stamp is
configured under the following conditions.
- Stamp type: Page number
- Print position: Other than the center
- Output setting: Booklet, Adhesive binding,
perfect bind, ring bind
4 Paper size minimum input unit • 0: 0.1 mm/0.005 inch (when 0 0 0
· Function: Changes the minimum input unit for you use the IC-602)
the paper size. • 1: 1 mm/0.025 inch (when you
· Usage: The minimum input unit of the paper use the Fiery controller)
size differs between the Fiery controller and the
main body. Therefore, the paper size that you
registered for the paper profile is possibly
changed when you deactivate and activate the
power switch.
In order to prevent that problem, change this
setting to "1" when you use the Fiery controller.
5 - • 0: - 0 0 0
6 • 1: - 0 0 0
7 Proof copy function setting • 0: Disabled 0 0 0
· Function: Configure the output operation on • 1: Enabled
the proof copy.
· Usage: When you press the Proof copy button
on the COPY screen, "Hold + Print" is applied
automatically. Then the screen moves to the
hold job list screen.
After one set is output and the job is hold, Job
Ticket Edit screen opens automatically.
After the operator checks the output, the
operator edits the ticket, outputs the sample
again, or saves and outputs as necessary.
56 0 Both sides adjustment default display tab switch • [Scan Meas.] ([Gap] for 0 0 0
1 · Function: This DIPSW switches the tab that is C1070P/C71hc): 56-0=0, 0 0 0
displayed as default in the Both Sides 56-1=0
Adjustment screen. • [Gap]: 56-0=0, 56-1=1
· Usage: Use to change the tab that is displayed • [Front]: 56-0=1, 56-1=0
as default. • [Front]: 56-0=1, 56-1=1
2 Shows Color Density Control OFF Setting (each • 0: [OFF] does not appear. 0 0 0
tray) • 1: [OFF] appears.
· Function: Shows [OFF] in "Each Paper Type
Color Adj. Data" from [Paper Setting] - [Color
Density].
· Usage: When you want to manage the ON and
OFF of Color Density (periodical control) by
each tray, configure to "1". [OFF] is displayed in
"Each Paper Type Color Adj. Data" of [Paper
Setting]. When a job is output from the tray that
[OFF] is selected, Color Density (periodical
control) is not performed during the output.
Note
· If you reset the Paper Setting of the tray
when "1" is configured, Color Density
Control of each tray becomes [OFF].
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 Tone Curve Adjustment screen switch • 0: Depends on how to enter the 0 0 0
· Function: There are 2 adjustment screens (for adjustment screen
touch and for mouse) for the tone curve • 1: Always the adjustment
adjustment of the job ticket edit. This DIPSW screen for a mouse
configures how to display the adjustment
screen.
<When this setting is "0">
When you click [Tone Curve Adj.] with a mouse,
an adjustment screen for the mouse appears.
When you touch [Tone Curve Adj.], an
adjustment screen for touching appears.
<When this setting is "1">
When a mouse is connected, the adjustment
screen for the mouse always appears regardless
of how to enter the adjustment screen.
· Usage: When you always want to display the
adjustment screen for a mouse, change this
setting to "1".
4 - • 0: - 0 0 0
5 • 1: - 0 0 0
6 Switch of the fusing jam process screen • 0: For no inspection window 1 1 1
· Function: New model of the fusing unit has a • 1: For inspection window
inspection window to check the remained paper.
When the inspection window is attached to the
fusing unit, there is a procedure to check the
remained paper through the inspection window
in the jam process screen of J-3102 or J-3106.
This DIPSW switches the jam process screen.
· Usage: When you use the fusing unit that does
not have a inspection window, change this
setting to "0".
7 Display of the remaining staple amount • 0: OFF 0 0 0
· Function: This DIPSW changes the staple • 1: ON
icon on the MACHINE screen and enables you
to check the remaining amount. This DIPSW
displays the [Amount Info.] button on the
MACHINE screen.
· Usage: Use this DIPSW when you check the
remaining staple amount of the FS-532, the
SD-506, and the SD-513.
Note
*For the details of the parts, refer to "I.4.5.11
Remaining staple amount display setting".
57 0 Moderate envelope prohibition 2 • 0: Disabled 0 0 0
· Function: Moderates the prohibition when you • 1: Enabled
use EF-103. When you select "1" on this setting,
you can use the following paper feed trays and
speed settings.
<Paper feed tray (envelope size) >
- The paper feed tray when this setting is "0"
- PF-707 tray 3: Main scan 245.1 mm to 330.2
mm, sub scan 375.1 mm to 487.7 mm
- PF-707 tray 1, 2: Main scan 100.0 mm to 330.2
mm, sub scan 148.0 mm to 487.7 mm
- Main Body tray 1, 2: Main scan 90.0 mm* to
245.0 mm, sub scan 182.0 mm to 375.0 mm
*: When you feed the paper that is less than 100
mm, the mis-centering correction control is not
performed.
<Speed setting (Paper Setting) >
- The speed setting when this setting is "0"
- High
· Usage: When you want to use these paper
feed trays or speed setting, change this setting
to "1".
Note
· The paper feed trays or the speed setting
that become available when you change this
setting to "1" are not guaranteed.
· When you change this setting to "1", the
paper setting of the main body tray is reset
each time EF-103 and the main body fusing
unit are replaced.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 - • 0: - 0 0 0
2 • 1: - 0 0 0
3 Moderate envelope prohibition • 0: Disabled 0 0 0
· Function: Moderate the prohibition of the • 1: Enabled
paper feed tray and the paper exit tray when you
use EF-103. When you select "1" on this setting,
you can use following paper feed trays and
paper exit trays.
<Paper feed tray (envelope size) >
- The paper feed tray when this setting is "0"
- PF-707 tray 3: main scan 245.1 mm to 330.2
mm, sub scan 375.1 mm to 487.7 mm
- PF-602m tray 1: main scan 90.0 mm* to 330.2
mm, sub scan 182.0 to 487.0 mm
- PF-602m tray 2: main scan 90.0 mm* to 330.2
mm, sub scan 148.0 to 487.0 mm
*: When you feed the paper whose length is less
than 100 mm, you need the envelop assist
guide. When you feed the paper that is less than
100 mm, the mis-centering correction control is
not performed.
<Output tray>
- The paper exit tray when this setting is "0"
- FS-531: Main tray
- FS-612: Main tray
· Usage: When you want to use these paper
feed trays or paper exit trays, select "1" on this
setting.
Note
· The paper feed trays or the paper exit trays
that become available when you select "1"
on this setting are not guaranteed.
4 Paper setting switch after the Maximum Density • 0: Keep the paper setting after 0 0 0
Auto Adjustment (RU) the adjustment.
· Function: When you enter the printing mode • 1: Return to the paper setting
from [Utility Menu] - [03 Administrator Setting] - before the adjustment.
[01 System Setting] - [05 Expert Adjustment] -
[06 Process Adjustment] - [03 Max. Density Auto
Adj. (RU)], the paper setting of the tray switches
automatically to the setting of the Maximum
Density registration. Configure whether you
keep the paper setting which is switched
automatically as the paper setting of the tray,
even after the Maximum Density Auto
Adjustment (RU) completes.
· Usage: When you want to limit the keeping of
the paper setting which is switched automatically
to only during the Maximum Density Auto
Adjustment, configure this setting to "1".
5 Fusing midstream wrap JAM detection setting • 0: Enabled 0 0 0
· Function: Disable the detection of the fusing • 1:Disabled
midstream wrap JAM (J-3106).
· Usage: Change this setting to "1" when J-3106
is detected falsely.
6 Maintenance counter counting condition • 0: Maximum 2 counts 1 1 1
· Function: Change the counting condition of the • - To 337.9 mm: 1 count
maintenance counter. • - 338 mm to 1200 mm: 2 counts
Note • 1: Maximum 5 counts
· Do not change this setting on the field. • - To 388 mm: 1 count
• - 388.1 mm to 488 mm: 2
counts
• - 488.1 mm to 686 mm: 3
counts
• - 686.1 mm to 915 mm: 4
counts
• - 915.1 mm to 1200 mm: 5
counts
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
7 TC custom size count method • 0: Normal 0 0 0
· Function: When DIPSW33-4 is 1, switch the • - Inf. 1 to 5: Coefficient 1
count coefficient of the custom size of the total • 1: Increase the coefficient
counter. • - Inf. 1: Coefficient 1
The count that you configure on DIPSW33-0, • - Inf. 2: Coefficient 2
DIPSW33-1, and DIPSW33-2/3 is multiplied by • - Inf. 3: Coefficient 3
the coefficient. • - Inf. 4: Coefficient 4
Note • - Inf. 5: Coefficient 5
· When DIPSW33-4 is 0, the coefficients of
Inf. 1 to Inf. 5 are 1, regardless of this setting.
58 0 - • 0: - 0 0 0
• 1: -
1 Displays the shortcut button of color density • 0: Do not display the shortcut 0 0 0
control (periodical adjustment) ON/OFF setting button
· Function: Displays a shortcut button of • 1: Display the shortcut button
[Adjustment] - [Color Density Control] - [Basic
Setting] - [Periodical Adj. Execution] in the
"MACHINE" screen.
· Usage: When you want to activate and
deactivate the periodic adjustment of the color
density control frequently, change this setting to
"1".
2 - • 0: - 0 0 0
3 • 1: - 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
59 0 Timing threshold of the intermediate transfer belt • 67.5 m: 59-1=0, 59-0=0 0 0 0
reverse control • 135m: 59-1=0, 59-0=1
· Function: Rotates the intermediate transfer • 108m: 59-1=1, 59-0=0
belt in the reverse direction according to the • 27m: 59-1=1, 59-0=1
1 drive distance timing of the intermediate transfer • 67.5m: 59-1=0, 59-0=0 0 0 0
belt which is configured with DIPSW. • 135m: 59-1=0, 59-0=1
· Usage: Increases the frequency of the • 108m: 59-1=1, 59-0=0
intermediate transfer belt reverse rotation when • 27m: 59-1=1, 59-0=1
a go-through occurs at the intermediate transfer
belt, and reduces the transfer belt cleaning
blade go-through.
Note
*For the details of the parts, refer to "I.4.5.9
Troubleshooting for image errors".
2 Control change period setting when the drum • Until the lubricant applying 0 0 0
3 unit is replaced roller drives up to 5 km: 59-3=0, 0 0 0
· Function: When you replace the drum unit to a 59-2=0
new one, the amount of the lubricant application • Until the lubricant applying
is increased for a specified period. roller drives up to 2 km: 59-3=0,
In order to handle the image troubles that the 59-2=1
increase of the lubricant cause, the following • Until the lubricant applying
controls are performed after the replacement of roller drives up to 8 km: 59-3=1,
the drum unit. 59-2=0
· Toner band creation for discharge • At all times: 59-3=1, 59-2=1
· Increase of the reverse rotation amount of the
intermediate transfer belt
· Increase of the toner band supply frequency to
the transfer belt cleaning unit
Change the period of time that these controls
are performed.
· Usage: Use this setting when an image error
occurs after you replace the drum unit to a new
one.
In addition, use this setting when you change
the period of time that the exit toner band is
created when you change DIPSW59-6 to "1".
Note
· When the DIPSW44-5, 6 is "0", the coverage
is 1.5%.
*For the details of the parts, refer to "I.4.5.9
Troubleshooting for image errors".
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Paper weight unit change setting • 0: lb Cover 0 0 0
· Function: On "Paper Setting" - "Weight" - • 1: A Book-kg
"Change Unit", change "lb Cover" to "A Book-
kg".
· Usage: Select "1" on this setting when users
use the paper whose weight unit is "A Book-kg".
5 - • 0: - 0 0 0
• 1: -
6 Transfer cleaning belt control when you change • 0: Disabled 0 0 0
the drum unit • 1: Enabled
· Function: When you change the drum, creates
the exit toner band for a specified period.
· Usage: The brand new drum unit applies much
lubricant. Therefore, mixture of the lubricant and
paper dust is easily created.
When printings are operated consistently with
low coverage at this condition, toner possibly
goes through at the intermediate transfer. In
order to prevent this problem, increase the
coverage and stabilize the lubricant load amount
to the developer.
Note
· When DIPSW44-5, 6, DIPSW49-6, 7 are
configured to "0", the coverage is 1.5%.
· When DIPSW44-5, 6 are configured to other
than "0", the coverage is the value that you
configured on DIPSW44-5, 6.
· However, when DIPSW49-6, 7 are
configured to other than "0", the coverage
(Bk) is the value that you configured on
DIPSW49-6, 7.
· When you change this setting, the life of the
transfer belt cleaning blade gets shorter. The
productivity is slightly lowered.
· When the exit toner band that you
configured on DIPSW59-6 is completed but
DIPSW44-5, 6 or DIPSW49-6, 7 are
configured, the exit of the exit toner band
continues.
*For details, refer to "I.4.5.9 Troubleshooting
for image errors".
7 2nd transfer unit pressure release setting on the 0 0 0
exit toner band creation
· Function: When the coverage setting of the
exit toner band (DIPSW44-5, 6 or DIPSW49-6,
7) are on, releases the pressures of the 2nd
transfer unit and the intermediate transfer unit.
· Usage: The solid image on the intermediate
transfer belt that the coverage setting of the exit
toner band forms possibly causes the dirt on the
2nd transfer roller. Use this function when you
want to prevent the dirt on the back that the dirt
of the 2nd transfer roller causes.
Note
When you change this setting, the
productivity is slightly lowered.
*For details, refer to "I.4.5.9 Troubleshooting
for image errors".
60 0 Switch of SD-513 fore-edge trimmer width • 0: Minimum 5 mm 0 0 0
∙ Function: Switches the minimum value of the • 1: Minimum 2 mm
fore-edge trimmer width.
∙ Usage: Select "1" when you want to configure
5 mm or less as the fore-edge trimmer width.
Note
∙ Trimmer scraps are possibly attached on
booklets due to electrostatic.
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
1 FS612 106 g/m2 to 135 g/m2 • 0: Disabled 0 0 0
Prohibition moderation of 30 sheets for staple • 1: Enabled
and 20 sheets for fold & staple
· Function: For the paper of 106 g/m2 to 135 g/
m2, expands the staple limit of FS612 up to 30
sheets and the fold & staple limit up to 20
sheets.
You can configure the item "Staple/106-135g/m2
" of "Finisher Adjustment" - "Output Quantity
Limit" up to 30.
You can also assign the fold & staple 106 g/m2
to 135 g/m2 limit setting to the item
"Fold&Staple/81-105g/m2" and configure up to
20.
(You can also assign the fold & staple 62 g/m2
to 105 g/m2 limit setting to the item
"Fold&Staple/62-80g/m2" and configure up to
20.)
· Usage: For the paper of 106 g/m2 to 135 g/m2,
when you want to conduct the staple of 30
sheets (Maximum) and the fold & staple of 20
sheets (Maximum) with the FS612, change this
setting to "1".
Note
· For the panel display section (the item for
weight and the adjustment range +2 to +20)
which is related to this handling, there is no
change as with when the setting is "0".
· When you change this setting to "1", the
jam and the paper alignment fault possibly
occur.
2 Switch the SD-513 loading limit detection of the • 0: Continuously output 8 sets 0 0 0
tri-fold tray (only 5 sheets set) • 1: Same with 1- to 4-sheet set
∙ Function: Switches how to detect the loading (Some sheets are exited after
limit of the tri-fold tray (only 5 sheets set). the paper full sensor is
∙ Usage: Select "1" when you want to output 9 or activated.)
more sets of the tri-fold tray in succession.
Note
∙ Loading 9 sets of the tri-fold tray (5 sheets
set) is not guaranteed. The tri-fold set
possibly falls from the exit tray.
3 Switch of the maximum number of SD-513 • 0: 50 sheets , 49 sheets + cover 0 0 0
saddle stitching sheets (55 g/m2 to 256 g/m2), 44
• Function: Switches the maximum number of sheets + cover (257 g/m2 to
saddle stitching sheets (other than color paper,
300 g/m2)
coated paper) whose weight is 62 g/m2 to 91 g/
• 1: 40 sheets, 39 sheets + cover
m2 and 182 mm or more in the FD direction.
• Usage: Select "1" when staple buckling occurs (55 g/m2 to 256 g/m2), 40
at saddle stitching of paper (other than color sheets + cover (257 g/m2 to
paper, coated paper) whose weight is 62 g/m2 300 g/m2)
to 91 g/m2 and 182 mm or more in the FD
direction.
Note
∙ Before you change this setting, conduct the
staple adjustment (Mechanical adjustment).
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
4 Envelope PF707 upper tray and middle tray • 0: Disabled 0 0 0
prohibition moderation • 1: Enabled
· Function: To handle envelopes, makes the
upper tray and the middle tray of the PF707
available.
· Usage: For the use of the upper tray and the
middle tray of the PF707 to print envelopes,
change to "1".
Note
· When you activate several DIPSW among
the following 3 pairs at the same time, the
operation is not supported: "DIPSW60-4 to
DIPSW60-7", "DIPSW57-0", "DIPSW57-3"
When you activate and use 1 pair among the
DIPSW above, be sure to deactivate all the
other DIPSW.
· When you use the upper tray and the
middle tray of the PF707 to print envelopes,
the paper passage is not assured.
5 Envelope quick mode prohibition moderation 0 0 0
· Function: Prints envelopes in the quick mode.
· Usage: To print envelopes at high speed,
change to "1".
Note
· When you activate several DIPSW among
the following 3 pairs at the same time, the
operation is not supported: "DIPSW60-4 to
DIPSW60-7", "DIPSW57-0", "DIPSW57-3"
When you activate and use 1 pair among the
DIPSW above, be sure to deactivate all the
other DIPSW.
· When you change this setting to "1", the
paper passage is not assured.
6 Envelope lower tray of main body prohibition 0 0 0
moderation for the size of 90 mm × 205 mm
· Function: Makes the lower tray of the main
body available to print envelopes. To output the
envelope of which the size is 90 mm × 205 mm,
attach the envelope kit for the size of 90 mm ×
205 mm.
· Usage: To use the lower tray of the main body
to print envelopes, change to "1".
Note
· When you activate several DIPSW among
the following 3 pairs at the same time, the
operation is not supported: "DIPSW60-4 to
DIPSW60-7", "DIPSW57-0", "DIPSW57-3"
When you activate and use 2 pairs among
the DIPSW above, be sure to deactivate all
the other DIPSW.
· When you use the lower tray of the main
body to print envelopes, the paper passage
is not assured.
7 Envelope PF707 largest size prohibition 0 0 0
moderation
· Function: Enables the output of envelopes of
which the size is larger than the supported
largest size of envelope from PF707.
· Usage: To output envelopes of which the size
is larger than the supported largest size of
envelope (as envelope of 287 mm × 382 mm)
from PF707, change to "1".
Note
· When you activate several DIPSW among
the following 3 pairs at the same time, the
operation is not supported: "DIPSW60-4 to
DIPSW60-7", "DIPSW57-0", "DIPSW57-3"
When you activate and use 3 pairs among
the DIPSW above, be sure to deactivate all
other DIPSW.
· The paper passage which is larger than the
supported largest size of envelope is not
assured.
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(2) Procedure
1. "Service Mode menu screen"
Press [03 System Setting].
2. "System Setting Menu screen"
Press [02 Service Center TEL/FAX].
3. "Service Center TEL/FAX setting screen"
Press either [Service Center TEL (16)] or [Service Center FAX (16)] you want to configure.
4. Enter the telephone number or fax number you register through the numeric buttons.
Note
• When a number is less than 16 digits, be sure to use hyphen (-) to fill up the blanks.
(2) Procedure
1. "Service Mode menu screen"
Press [03 System Setting].
2. "System Setting Menu screen"
Press [03 Serial Number Setting].
3. "Serial Number Setting screen"
Select the option, then a keyboard screen appears. Enter a serial number using the alphanumeric buttons.
4. Press [OK] to register the data.
Press [Cancel] to cancel the updating.
(2) Procedure
1. "Service Mode menu screen"
Press [03 System Setting].
2. "System Setting Menu screen"
Press [04 Setup Date/Business Setting].
3. "Setup Date/Type of Business Setting screen "
Select the type of the business. Not to select the type of the business, select [Unknown].
4. "Setup Date/Type of Business Setting screen "
Enter an installation date with the numeric buttons. Press [Set] to highlight the Year, Month, and Date you want to enter.
5. Press [OK] to update the data.
Press [Cancel] to cancel the updating.
(2) Usage
When you give the priority to productivity in a high temperature environment and the small-size print, widen the creation interval of the toner
band to increase the productivity. However, the life of the belt cleaning blade becomes shorter.
Mode DIPSW20-3 DIPSW20-4
For A4 width 0 0
Productivity priority 1 0
Restricted 0 1
Restricted 1 1
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(a) Supply intervals of the toner band in "For A4 width" mode (default) (run distance of the belt (unit: mm))
Temperature inside the Paper width Remark
body 260 mm or more Less than 260 mm
35 °C or more 270,000 mm 13,500 mm Default.
Less than 35 °C 270,000 mm 270,000 mm
(b) Supply intervals of the toner band in "Productivity priority" setting (belt run distance (unit: mm))
Temperature inside the Paper width Remark
body 260 mm or more Less than 260 mm
35 °C or more 270,000 mm 270,000 mm Give the priority to productivity, and reduce the toner
Less than 35 °C 270,000 mm 270,000 mm consumption.
However, the intermediate transfer cleaning blade life
can become short.
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(3) Counter
The counting condition of the banner print differs depending on the following DIPSW settings.
• DIPSW33-0 "TC black and white large size count method"
• DIPSW33-1 "TC color large size count method"
• DIPSW33-2, 3 "TC double count size setting"
• DIPSW33-4 "Custom counter switchover in the banner setting"
• DIPSW34-4, 5, 6 "Banner count method"
• DIPSW57-7 "TC custom size count method"
4.5.8 Setting of the toner amount and the replacement count of the toner bottle
(1) Function
• Displays "Toner Info." button on the Machine Screen.
• When the toner amount is 25% or less, the toner display becomes yellow and blinks.
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[2] [1]
[1] Toner Info. [2] Blinking yellow
(2) Usage
• When you select "1" on DipSW48-4, the replacement count of the toner bottle, the toner amount are displayed on the toner info screen.
Users can check the information.
When the toner amount is 25% or less, the toner display becomes yellow and blinks.
• Counter of Each Copy Mode (2) manages the number of times of the toner bottle replacement. You can correct the count information on
CSRC and manage the stock of the toner bottle. (Refer to I.4.6.9 Counter of Each Copy Mode(2))
Note
• The replacement count of the toner bottle is counted when the main body detects the toner near empty or that the toner is
removed and placed. The counter does not count when you press [Complete Replacement] button.
• Counter of Each Copy Mode (2) manages the replacement count of the toner bottle regardless of the setting of DipSW48-4.
• The toner amount displays 6 steps: 0%, 1%, 25%, 50%, 75%, 100%.
The toner amount is reset when the main body detects that the toner is placed after the toner is removed.
• The drive time of the toner supply motor calculates the toner amount display of 25% to 100 %.
1 % is displayed when the near empty is detected. 0 % is displayed when no toner is detected.
• When you replace the toner that is not empty, press the [Complete Replacement] button and reset the toner amount.
• When you use IC-602, the toner amount is notified to the controller. For the details, refer to the user's guide.
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(1) Function
On printing, create the exit toner band between images that are transferred to the intermediate transfer belt. Suppress the error which occurs
when the toner supply amount is low.
Configure the coverage that is used for the exit toner band by each DIPSW.
Note
• The coverage that you configure on DIPSW is the sum of the coverage that is used for the exit toner band creation, and the
coverage that is used for printings.
Example: When the exit toner band of coverage 3% is configured, and you print the image of coverage approximately 2%,
creates the exit toner band of coverage approximately 1% (the difference).
The details of the DIPSW setting are as follows.
• DIPSW44-6, 5
Configure these DIPSWs when the image background, the toner scatter dirt, or the image deterioration occurs as a result of printings with
high coverage after you perform the printings with the low coverage continuously.
Note
• When DIPSW49-7, 6 are configured, the toner amount of Bk follows DIPSW49-7, 6.
• When you activate this setting, the productivity is slightly lowered.
DIPSW44-6=0 0% (Not created)
DIPSW44-5=0
(default)
DIPSW44-6=0 3%
DIPSW44-5=1
DIPSW44-6=1 1.5%
DIPSW44-5=0
(Recommended)
DIPSW44-6=1 5%
DIPSW44-5=1
• DIPSW49-7, 6
After the continuous printings with low coverage, print with high coverage and create the exit toner band only for Bk. Image background
occurs easily for Bk.
Note
• When you activate this setting, the productivity is slightly lowered.
DIPSW49-7=0 0% (Not created)
DIPSW49-6=0
(default)
DIPSW49-7=0 2%
DIPSW49-6=1
DIPSW49-7=1 3%
DIPSW49-6=0
(Recommended)
DIPSW49-7=1 5%
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DIPSW49-6=1
• DIPSW59-1, 0
Change the timing (drive distance of the intermediate transfer belt) of the reverse control of the intermediate transfer belt that you
configured on DIPSW59-6.
Note
• When you configure DIPSW59-1=1, DIPSW59-0=1, the productivity is slightly lowered.
DIPSW59-1=0 Every 67.5 m
DIPSW59-0=0
(default)
DIPSW59-1=0 Every 135 m
DIPSW59-0=1
DIPSW59-1=1 Every 108 m
DIPSW59-0=0
DIPSW59-1=1 Every 27 m
DIPSW59-0=1
• DIPSW59-3, 2
When DIPSW59-6 is "1", configure the slide distance of the lubrication apply brush. The exit toner band is created for that period.
DIPSW59-3=0 5 km
DIPSW59-2=0
(default:
recommended)
DIPSW59-3=0 2 km
DIPSW59-2=1
DIPSW59-3=1 8 km
DIPSW59-2=0
DIPSW59-3=1 At all times
DIPSW59-2=1
• DIPSW59-6
The application amount of the lubrication to the drum unit is large after you replace the drum unit. Therefore, when the toner supply
amount is low, the toner possibly goes through at the transfer belt cleaning blade.
In order to stabilize the load amount of the lubrication to the developer, create the exit toner band with coverage 1.5% for a specified
period of time since you replace the drum unit.
Note
• When you configure DIPSW59-6=1, the productivity is slightly lowered.
DIPSW59-6=0 Not create the exit toner band
(default)
DIPSW59-6=1 Create the exit toner band
• DIPSW59-7
When you create the exit toner band, some toner is not transferred to the paper.
When the toner adheres on the 2nd transfer unit too much and the toner cleaning function of the 2nd transfer unit cannot clean all of the
dirt, the back side of the paper gets dirty.
When you select "1" on DIPSW59-7, the 2nd transfer unit separates from the intermediate transfer unit when the exit toner band is
created. Therefore, the toner does not adhere to the 2nd transfer unit, and you can prevent the dirt.
Note
• When you select 1 (ON) on DIPSW59-7, the productivity is slightly lowered.
4.5.10 New model of the fusing belt and the fusing paper exit assy
(1) Outline
• The fusing belt [2] and the fusing paper exit plate assy [3] are installed in the fusing unit [1].
• A new model that improves the fusing separation performance is introduced for the fusing belt and the fusing paper exit plate assy.
• Change the DIPSW47-5 and 6 according to whether the used fusing belt and the fusing paper exit plate assy are new or old.
This is because the control method of the fusing temperature differs between the new model and the old model.
• By changing the DIPSW, change the control method of the fusing temperature.
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[1] [2]
[3]
(2) How to distinguish between the new model and the old model
(a) Fusing belt
• The color of the belt surface differs between the new model and the old model.
• New model [1]: Pink [3]
• Old model [2]: Red [4]
[3] [4]
[1] [2]
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[3] [4]
[1] [2]
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[1] [2]
[3]
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[1]
[2]
[1] Staple display [2] Amount Information screen
[3] Lamp [4] Remaining amount indicator
[5] Letter -
4. "Confirmation screen"
Press [OK]. The remaining amount count is reset.
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(a) Procedure
1. "Service Mode Menu screen"
Press [04 Counter /Data].
2. "Counter/Data Menu screen"
Press [01 Maintenance Counter].
3. "Maintenance Counter screen"
Press [Counter Clear] to reset the maintenance counter.
4. "Reset confirm screen"
Press [Yes] to reset the counter.
The counter is reset, and the start date is automatically inputted.
Press [No] to cancel.
(a) Procedure
1. "Service Mode Menu screen"
Press [04 Counter /Data].
2. "Counter/Data Menu screen"
Press [01 Maintenance Counter].
3. "Maintenance Counter screen"
Enter high digits of the cycle with the numeric buttons.
4. "Maintenance Counter screen"
Press [OK] to register the data.
Press [Cancel] to cancel the operation.
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(1) Procedure
1. "Service Mode Menu screen"
Press [04 Counter /Data]
2. "Counter/Data Menu screen"
Press [02 Collecting Data].
3. "Collecting Data Menu screen"
Press the counter or the data item that you want to check.
4. "Counter/Data screen"
Press [Next] or [Previous] to scroll the pages.
Note
• [Counter Clear] appears on each screen of [Jam Counter Individual Sec.] and [SC Counter Individual Sec.]
"Count Reset screen" appears when [Counter Clear] is pressed. Press [Yes] to reset the sectional count. Press [No] to
cancel the count reset.
Reset these data when you visit customers for the maintenance so that you can check the number of the jam and the
malfunction that is counted after the last visit.
• On the individual confirmation screen of [ORU-M Maintenance History], select the item that you want to check and press
[Information View] to check the information of the item that you selected.
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(2) Specifications
• The latest 10 items of the maintenance counter reset history appears.
• Item
• Reset Date
• Maintenance Counter
• Maintenance Limit Data
• Counter Average
• Counter Reset Count
(2) Specifications
• The latest 50 items of the maintenance counter reset history appears
• Item
• Number
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Number Item
25 Color (177-216)
26 Color (217-256)
27 Color (257-300)
28 Coated-GL(62-74)
29 Coated-GL (75-80)
30 Coated-GL (81-91)
31 Coated-GL (92-105)
32 Coated-GL (106-135)
33 Coated-GL (136-176)
34 Coated-GL (177-216)
35 Coated-GL (217-256)
36 Coated-GL (257-300)
37 Coated-GO (62-74)
38 Coated-GO (75-80)
39 Coated-GO (81-91)
40 Coated-GO (92-105)
41 Coated-GO (106-135)
42 Coated-GO (136-176)
43 Coated-GO (177-216)
44 Coated-GO (217-256)
45 Coated-GO (257-300)
46 Coated-ML (62-74)
47 Coated-ML (75-80)
48 Coated-ML (81-91)
49 Coated-ML (92-105)
50 Coated-ML (106-135)
51 Coated-ML (136-176)
52 Coated-ML (177-216)
53 Coated-ML (217-256)
54 Coated-MO (257-300)
55 Coated-MO (62-74)
56 Coated-MO (75-80)
57 Coated-MO (81-91)
58 Coated-MO (92-105)
59 Coated-MO (106-135)
60 Coated-MO (136-176)
61 Coated-MO (177-216)
62 Coated-MO (217-256)
63 Coated-MO (257-300)
64 Envelope (62-74)
65 Envelope (75-80)
66 Envelope (81-91)
67 Envelope (92-105)
68 Envelope (106-135)
69 Envelope (136-176)
70 Envelope (177-216)
71 Envelope (217-256)
72 Envelope (257-300)
(2) Specifications
Item
• Information of ORU-M maintenance history:
Unit replacing Start-End date and the Start-End time, Downtime (m), Total Counter, End Status (Normal, error)
• Information of each ORU-M maintenance unit:
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Parts Name, P/N, Serial Number, Life Cycle, Replacement Count, Replace Reason (Periodical Replacement, Image Trouble, Transport
Trouble or JAM)
• Information of total ORU-M maintenance:
Maintenance Count, Replace Unit Number, Downtime Average
Maximum storable number
• The data of the latest 125 replacements of the ORU-M corresponding unit are stored.
When one of the ORU-M counters is reset, up to 125 data including the latest replacement date and the replaced unit information are
stored.
Example
When you replace 4 units at a maintenance, the data of the latest 25 maintenance can be stored.
(Maintenance date (1 record) + 4 units replaced (4 records) = 5 records
With this function, the following items can be checked.
Name of replaced unit
Part No. (P/N)
Serial Number
Life cycle
Replacement Count
Replace Reason (PM, CM (image quality), CM (machine broken))
• The down time of the latest 50 units are stored.
Measures the length of time between the time of entering the ORU-M replacement screen and the time of exiting it.
Up to 50 data (replacement time and replacement date) of each ORU-M corresponding unit are stored. The data older than that are
stored as an averaged value.
[1] [2]
[1] Information of ORU-M total maintenance history: [2] ORU-M maintenance history information
2. To check the object unit of each maintenance, select the maintenance to display and then press [Information View].
3. "Information View screen"
Check the maintenance of each unit.
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4.6.16 Check, setting and reset procedure of the Special Parts Counter
Displays the counter of the target part.
When the target part is replaced, reset the counter of that part to manage the service history.
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020 13 13 13 13 13
021 14 14 14 14 14
022 15 15 15 15 15
023 16 16 16 16 16
024 17 17 17 17 17
025 18 18 18 18 18
026 19 19 19 19 19
027 1A 1A 1A 1A 1A
028 1B 1B 1B 1B 1B
029 1C 1C 1C 1C 1C
030 1D 1D 1D 1D 1D
(a) Specifications
• While the main body is active, the value of the total counter and the black counter is backed up to SDD once every hour.
• Backup starts one hour after the sub power switch (SW2) is activated. However, backup is not performed while the machine is switched
to Auto Shut OFF.
• The number of backup data that you can refer to is 400.
(2) Usage
When an error occurs with the NVRAM board (NRB) and the data is deleted, refer to the previous total counter history.
Note
• When the data of the NVRAM board (NRB) is deleted, you cannot return the total counter value to the previous value.
• You can use this function to refer to the previous total counter history.
(2) Procedure
1. "Service Mode Menu screen"
Press [04 Counter /Data].
2. "Counter/Data Menu screen"
Press [04 Custom Counter Threshold Set].
[Service Mode] → [Counter/Data] → [Custom Counter Threshold Set]
3. "Custom Size Counter Threshold Setting screen"
Select the custom size that you want to configure.
• [Infinite1]: "Inf. 1" on the paper size counter.
• [Infinite2]: "Inf. 2" on the paper size counter.
• [Infinite3]: "Inf. 3" on the paper size counter.
• [Infinite4]: "Inf. 4" on the paper size counter.
Note
• The value larger than that of [Infinite4] by 1 mm up to 1200 mm is assigned to "Inf. 5".
• Be sure to configure the values as the following.
Infinite1<Infinite2<Infinite3<Infinite4
4. Enter a value through the numeric buttons and press [Set].
• Setting range: 0 to 12000
• 1 step = 0.1 mm
5. Press [Cancel] to reset the setting to default.
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[1]
(2) Procedure
1. "Service Mode menu screen"
Press [05 State Confirmation].
2. "State Confirmation menu screen"
Press [01 I/O Check Mode].
[Service Mode] → [State Confirmation] → [I/O Check Mode]
3. "I/O Check Mode screen"
Enter an input check code with the numeric buttons.
4. To use the multi mode, press [High/Low]. *
5. Enter the multi code with the numeric keys.
6. The condition of the sensor (such as 000/001) appears in the message box "IN".
7. When you execute another input check, repeat step 3 to step 6.
* The Access button of the hard key can be used.
(2) Procedure
1. "Service Mode menu screen"
Press [05 State Confirmation].
2. "State Confirmation menu screen"
Press [01 I/O Check Mode].
[Service Mode] → [State Confirmation] → [I/O Check Mode]
3. "I/O Check Mode screen"
Enter an input check code with the numeric buttons.
4. To use the multi mode, press [High/Low].*1
5. Enter the multi code with the numeric keys.
6. Press [Start].*2
The load that is specified operates.
7. Press [Stop].*2
The load that is specified completes.
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8. Repeat steps 3 to 7 to perform the other load or the signal output check.
* The Access button of the hard key can be used.
*2 The start key and the stop key of the hard key can be used.
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4.7.5 Adjustment when you replace the multi feed detection board (PI) (new type)
(1) Usage
When the multi feed detection board (MFDB) of PI or the PI drive board is replaced, conduct this adjustment.
Also, perform this adjustment when multi feed of the special paper (thin paper, coated paper with less stiffness, thick paper) cannot be
detected properly.
Note
• Adjustment error occurs because of the temperature of the sensor surface. Make the adjustment at a temperature close to the
environment in which the copier is used (20 °C to 30 °C).
(In the case you brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the
room temperature become the same)
(2) Procedure
1. Replace the multi feed detection board/1, multi feed detection board/2. (Refer to chapter II "Maintenance4.3.5 Registration section")
(Refer to G.24.3.19 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (new type))
2. Enter the I/O check mode.
3. Enter "70" with the numeric keys. Confirm that "70-00" appears on the message display area.
4. Press the Access button.
5. Enter "82" with the numeric keys. Confirm that "70-82" appears on the message display area.
6. Open the FD upper door and the FD front door to turn the jam clearing knob [1]. Insert a 1 sheet of paper [2] (P/N 65AA-991#, fusing
adjustment paper, 16 sheets/A3) between the multi feed detection board/1 and multi feed detection board/2 [3] (200g/m2 to 300g/m2
paper can also be used).
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Note
• Turn the jam clearing knob until the paper hits the roller [4], thus confirming that the paper is between the multi feed
detection board/1 and multi feed detection board/2.
[2]
[3]
[1] [4] a03uf3c028ca
7. Press the Start key to activate the output check mode. Connect the tester (voltmeter) to the following positions of the PIDB.
+ terminal: test pin Number TP51 (GAIN) [1]
- terminal: test pin Number TP11 (SGND) [2]
Range: DC 20V
Note
• Because the FD activates, do not drop any metal material on the board, or do not connect the tester pin to an irrelevant
terminal.
It causes the board to short the circuit and damage it.
VR2 [1]
[2] LED1
8. In the PIDB volume (VR2), configure the power voltage to the standard value.
Standard value: 9.0 ± 0.1V
9. Press the Stop key and pull out the paper that you inserted in step 6.
10. Insert a 1 sheet of paper that customer mainly uses (paper weight 50 g/m2 to 300 g/m2), and confirm that the LED of PIDB (LED1)
activates.
LED ON: No multi feed (0 or 1 sheet of paper)
LED OFF: Multi feed (2 sheets of paper)
11. Insert another sheet of paper (2 sheets in all), that customer mainly uses, and check that the LED deactivates.
12. If there is a detection error, return to step 6 to conduct the adjustment again. In step 8, adjust the power voltage to the value1.0V lower
than the previous adjustment.
13. Repeat the step 9 to step 12 until the detection error is resolved.
14. Pull out the inserted papers, and install the parts removed.
4.7.6 Adjustment when you replace the multi feed detection board (PI) (old type)
(1) Usage
When the multi feed detection board (MFDB) of PI or the PI drive board is replaced, conduct this adjustment.
Also, perform this adjustment when multi feed of the special paper (thin paper, coated paper with less stiffness, thick paper) cannot be
detected properly.
Note
• The multi feed detection board/1 and multi feed detection board/2 are adjusted in the manufacturing process as a pair of upper
and lower. Be sure to replace them as a pair.
• Adjustment error occurs because of the temperature of the sensor surface. Make the adjustment at a temperature close to the
environment in which the copier is used (20 °C to 30 °C).
(In the case you brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the
room temperature become the same)
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(2) Procedure
1. Replace the multi feed detection board/1, multi feed detection board/2. (Refer to chapter II "Maintenance4.3.5 Registration section")
(Refer to G.24.3.20 Multi feed detection board /1 (MFDB/1) and /2 (MFDB/2) (old type))
2. Check the stamp letter [1] that is placed on the multi feed detection board/1 and multi feed detection board/2, and rotate the rotary switch
[2] on the PI drive board (PIDB) that is shown in the following table.
Stamp letter Rotary switch
A 1
B 2
C 3
D 4
E 6
F 7
Note
• The rotary switch5 is not used.
[1]
[2] a03uf3c027ca
[3]
[1] [4] a03uf3c028ca
8. Press the Start key to activate the output check mode. Connect the tester (voltmeter) to the following positions of the PIDB.
+ terminal: test pin Number TP51 (GAIN) [1]
- terminal: test pin Number TP11 (SGND) [2]
Range: DC 20V
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Note
• Because the FD activates, do not drop any metal material on the board, or do not connect the tester pin to an irrelevant
terminal.
It causes the board to short the circuit and damage it.
VR2
LED1
[1] [2] a03uf3c029ca
9. In the PIDB volume (VR2), configure the power voltage to the standard value.
Standard value: 8.0 ± 0.2V
10. Press the Stop key and pull out the paper that is inserted in step 4.
11. Insert a 1 sheet of paper that customer mainly uses (paper weight 50 g/m2 to 300 g/m2), and confirm that the LED of PIDB (LED1)
activates.
LED ON: No multi feed (0 or 1 sheet of paper)
LED OFF: Multi feed (2 sheets of paper)
12. Insert another sheet of paper (2 sheets in all), that customer mainly uses, and check that the LED deactivates.
13. If there is a detection error, return to step7 to conduct the adjustment again. In step9, configure the power voltage to the value1.0V lower
than the previous adjustment.
14. Repeat the steps 10 to 13 until the detection error is resolved.
15. Pull out the inserted papers, and install the parts removed.
4.7.7 Adjustment when you replace the cover paper multi feed detection board (PB)
(1) Usage
When the cover paper multi feed detection board of PB or the PB control board (PBCB) is replaced, conduct this adjustment.
Also, perform this adjustment when multi feed of the special paper (thin paper, coated paper with less stiffness, thick paper) cannot be
detected properly.
Note
• The multi feed detection board/S and the multi feed detection board/R are adjusted in the manufacturing process as a pair. Be
sure to replace them as a pair.
• Adjustment error occurs because of the temperature of the sensor surface. Make the adjustment at a temperature close to the
environment in which the copier is used (20 °C to 30 °C).
(In the case you brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the
room temperature become the same)
(2) Procedure
1. Replace the multi feed detection board/S and multi feed detection board/R. (Refer to G.30.2.31 Multi feed detection boards/S (MFDBS)
and /R (MFDBR))
2. Check the stamp letter [1] that is placed on the cover paper multi feed detection board/S and the cover paper multi feed detection board/
R, and rotate the rotary switch [2] on the PBCB that is shown in the following table.
Stamp letter Rotary switch
A 1
B 2
C 3
D 4
E 5
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[1]
[2]
564Af3c001cb
3. Insert a 1 sheet of paper (P/N 65AA-9910, fusing adjustment paper, 16 sheets/A3) in the cover paper tray of the PB.
(200 to 300 g/m2 paper can also be used.)
4. Select the output check code "77-96" of the I/O check mode in the service mode.
5. Press the Start key.
Perform the all initializing operation.
6. After the operations, press the Stop key.
7. Select the output check code "77-95" of the I/O check mode in the service mode.
8. Press the Start key.
The paper is fed from the cover paper tray and stops at the conveyance section.
Note
• Confirm that the paper is between the multi feed detection board/1 and the cover paper multi feed detection board/2.
11. In the PBCB volume (VR4), configure the power voltage to the standard value.
Standard value: 8.0 ± 0.1V
12. Pull out the paper that is inserted in step 8.
13. Insert a 1 sheet of paper that customer mainly uses (paper weight 50 g/m2 to 300 g/m2), and confirm that the LED of PBCB (LED1)
activates.
LED ON: No multi feed (0 or 1 sheet of paper)
LED OFF: Multi feed (2 sheets of paper)
14. Insert another sheet of paper (2 sheets in all), that customer mainly uses, and check that the LED deactivates.
15. If there is a detection error, return to step 3 to conduct the adjustment again. In step11, configure the power voltage to the value 1.0V
lower than the previous adjustment.
16. Repeat steps 3 to 14 until the detection error is resolved.
17. Pull out the inserted papers, and install the parts removed.
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4.7.8 FD, SD-506, SD-513, FS-531/612 and PB adjustment data EEPROM storage
(1) Usage
The adjustment data of FD, SD-506, SD-513, FS-531, FS-612, and PB which are adjusted in the field are backed up to the nonvolatile
memory (EEPROM) of the FD control board (FDCB), the SD control board (SDCB), the SD control board (PCB1), the FNSCB (FNS control
board) and the PB control board (PBCB). When you need, select [Installation Initial Data] in Recall Standard Data (Finisher adjustment data)
in the Service Mode for recall.
Note
• Only 1 type of data can be backed up. When you back up again, data is overwritten.
• When several units of FD, SD-506, SD-513, FS-531, FS-612, and PB are connected, the data is backed up to all EEPROM.
To back up the data of the 1 option respectively, connect only the target option to the main body.
(2) Procedure
1. Enter the I/O check mode.
2. Enter "90" with the numeric keys.
Confirm that "90-00" appears on the message display area.
3. Press the Start key.
4. "NOW" appears while in the back-up. When the back up completes, "FIN" appears and the current finisher adjustment data is backed up
in the EEPROM.
(2) Procedure
1. Enter the I/O check mode.
2. Enter "91" with the numeric keys.
Confirm that "91-00" appears on the message display area.
3. Press the Start key.
4. "NOW" appears while in the back-up. Then when it completes, "FIN" appears and the current machine adjustment data and the process
adjustment data are backed up in the NRB.
(2) Procedure
1. Enter the I/O check mode.
2. Enter "98" with the numeric keys.
Confirm that "98-00" appears on the message display area.
3. Press the Access key.
4. Enter one of the followings with the numeric keys.
Check that "98-##" (## represent the multi code number) appears in the message display area.
Multi Code 06: Printer image processing board line memory (SDRAM) check/Y
Multi Code 07: Printer image processing board line memory (SDRAM) check/M
Multi Code 08: Printer image processing board line memory (SDRAM) check/C
Multi Code 09: Printer image processing board line memory (SDRAM) check/K
5. Press the Start key.
During the operation-"NOW" appears
The operation succeeded - "OK" appears
The operation failed - "NG" appears
When "NG" appears, replace PRIPB.
(2) Procedure
1. Enter the I/O check mode.
2. Enter "99" with the numeric keys.
Confirm that "99-00" appears on the message display area.
3. Press the Access key.
4. Enter one of the followings with the numeric keys.
Check that "99-##" (## represent the multi code number) appears in the message display area.
Multi Code01: HDD image memory area capacity check
Multi Code02: HDD image memory area remaining capacity check
5. Press the Start key.
• Capacity check: Capacity of the HDD image memory area appears.
• Residual capacity check: Remaining capacity of the HDD image memory area appears.
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• The remaining capacity of the channel which shows the smallest value among HDD1, HDD2, HDD3 appears.
(2) Procedure
1. Enter the I/O check mode.
2. Enter "99" with the numeric keys.
Confirm that "99-00" is displayed on the message display area.
3. Press [High/Low].
4. Enter "03" with the numeric keys.
Confirm that "99-03" is displayed on the message display area.
5. Press the Start key.
The bad sectors check and the recovery of the hard disk are executed.
During the operation-"NOW" is displayed. when the check and recovery are completed, the result is displayed.
The operation succeeded - "OK" is displayed
The operation failed - "NG" is displayed
When "NG" is displayed, press the Start key to perform the bad sectors check and recovery again.
6. Deactivate the sub power switch (SW2) and main power switch (SW1).
7. Replace the HDD. (Refer toG.3.2.30 HDD1, HDD2, HDD3, G.3.2.31 Hard disk/4 (HDD4))
Note
• When you replace HDDs of the main body, be sure to replace HDD1, HDD2, and HDD3.
• When you replace the HDD of UK-104, be sure to replace only the HDD4.
10. Conduct the format HDD data. (Refer to I.4.17.2 Format HDD All Data)
Note
• When the "HDD Lock Password" is enabled on the "Enhanced Security Mode" and an error occurred on the HDD, contact
the support section of the Konica Minolta.
• When the HDD data is backed up by the customer, they can be restored. For the details, refer to the user's guide.
(2) Procedure
1. Enter the service mode.
2. "Service Mode Menu screen"
Press [05 State Confirmation] and then press [01 I/O Check Mode].
3. Perform the LD1 to LD4 alarm data clear corresponding to the color of the replaced write unit.
"Output check"
• 37-91: LD1 to LD4 alarm data clear/Y
• 37-92: LD1 to LD4 alarm data clear/M
• 37-93: LD1 to LD4 alarm data clear/C
• 37-94: LD1 to LD4 alarm data clear/K
4. Perform the LD alarm measurement by 37-00 of "Output check"
37-00: LD alarm measurement
Note
• You can check the LD alarm data (laser power of the laser diode) from the "Adjustment Data List" in the "List output."
• The value appeared for "Default" on the adjustment data list is a value of when 37-00 is performed after LD alarm clear by
37-9*.
• "000" is normally displayed on the "Setting" on the adjustment data list. When you perform 37-00 in the field, the LD alarm
data measured result appears, and is overwritten each time 37-00 is performed.
• The value of the LD alarm level increases with the deterioration of the laser diode.
• Steps 1 to 3 are the procedures for the history management at replacing the write unit.
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(2) Step
1. Write down the current data of [Crosswise Dir. Skew Adj.].
1. Select [Service Mode] - [Machine Adjustment] - [Printer Adjustment] - [Crosswise Dir. Skew Adj.].
2. "Crosswise Dir. Skew Adj. screen"
Write down the value of [Current Data].
2. Change the Setting Data of [Crosswise Dir. Skew Adj.] to "0".
1. "Crosswise Dir. Skew Adj. screen"
Enter "0" through the numeric buttons, and then press [SET].
3. Print the test pattern of [Crosswise Dir. Skew Adj.].
1. "Crosswise Dir. Skew Adj. screen"
Press [Print Mode].
2. "Print Mode screen"
Select the A3 or the 11 x 17 paper. Press the Start key to output the test pattern (Number 16 or Number 33).
Note
• When the Start key is pressed, the Color Registration Adjustment (approximately 2 minutes) is performed automatically.
When the adjustment is completed, test pattern (number 16 or Number 33) is printed.
4. Perform IO35-21 or IO35-25.
1. Select [Service Mode] - [State Confirmation] - [I/O Check Mode].
2. "I/O Check Mode screen"
Enter "35" with the numeric keys.
Press [High/Low].
Enter "21" or "25" with the numeric keys.
3. Press the Start key.
The targeted tilt correction motor moves to the center standard position.
5. Change the setting data of [Crosswise Dir. Skew Adj.] to the value that was wrote down in step 1.
1. Select [Service Mode] - [Machine Adjustment] - [Printer Adjustment] - [Crosswise Dir. Skew Adj.].
2. "Crosswise Dir. Skew Adj. screen"
Enter the value that was wrote down in step 1 through the numeric buttons, and then press [SET].
6. Print the test pattern of [Crosswise Dir. Skew Adj.].
1. "Crosswise Dir. Skew Adj. screen"
Press [Print Mode].
2. "Print Mode screen"
Select the A3 or the 11 x 17 paper. Press the Start key to output the test pattern (Number 16 or Number 33).
Note
• When the Start key is pressed, the Color Registration Adjustment (approximately 2 minutes) is performed automatically.
When the adjustment is completed, test pattern (number 16 or Number 33) is printed.
7. When the skew of the main scan direction is not within the standard value, perform the adjustment.
1. Check the skew of the main scan direction in the test pattern of step 6.
2. When the value is not within the standard, perform the adjustment. (Refer to I.4.3.15 Crosswise Dir. Skew Adj. (Printer Adjustment))
(2) Usage
• Use this function if original sizes are detected mistakenly.
• Use this function when an original jam occurs.
• Conduct this adjustment when the restriction plate positional VR (VR1) is replaced.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [01 ADF Original Size Adj.].
3. Widen the original restriction plate [1] to the A3 position.
[1] 4. "ADF Original Size Adj. screen"
Choose [Maximum Width], and press [start].
5. When "OK" appears as a adjustment result, the adjustment is
completed.
Note
• The adjustment results and the adjustment data of the
maximum width and the minimum width are shown in the
frame in the lower right the control panel.
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Note
• When the adjustment result is NG, the trouble of the restriction plate positional VR (VR1), the faulty of the wiring to VR1 and the
faulty of the DF control board (DFCB) is conceivable.
(2) Usage
Use this function when the result is "NG" on "I.4.8.3 ADF original stop position auto adjustment".
Note
• Be sure the Scanner FD-Mag. Adjustment has been adjusted in advance. (Refer to I.4.8.9 FD-Mag. Adjustment)
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
(a) Restart Timing (Front) and Restart Timing (Back)
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [02 ADF Orig. Stop Position].
3. "ADF Orig. Stop Position screen"
Choose "Restart Timing(Front)" or "Restart Timing(Back)".
4. "ADF Orig. Stop Position screen"
Press [Print Mode].
5. "PRINT MODE screen"
Select the original setting and the copy mode according to the item that you want to adjust, load an "Adjustment chart" on the DF, and
press the start key.
Note
• When you adjust "Restart Timing(Back)", turn over the adjustment chart and place it to the DF.
6. Confirm that the gap of A width of the adjustment chart and the copy sample is within the standard value.
Standard value: within ± 1.5 mm
A
7. When the value is not within the standard value, press [Exit PrintMode].
8. "ADF Orig. Stop Position screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -40 (image faster) to +40 (image slower)
1 step = 0.1 mm
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6. Confirm that the gap of B width of the adjustment chart and the copy sample is within the standard value.
Standard value: within ± 1.5 mm
7. When the value is not within the standard value, press [Exit PrintMode].
8. "ADF Orig. Stop Position screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -44 (to front) to +44 (to back)
1 step = 0.1 mm
(2) Usage
Use this function when you replace the DF.
Note
• Be sure the Scanner FD-Mag. Adjustment has been adjusted in advance. (Refer to I.4.8.9 FD-Mag. Adjustment)
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [03 ADF Orig. Stop Pos. Auto].
3. "ADF Orig. Stop Pos. Auto screen"
Select the item that you want to adjust from [Restart Timing(Front)], [Restart Timing(Back)], [Centering(Front)], [Centering(Back)].
Note
• Conduct the adjustment to all items.
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Note
• When you adjust "Restart Timing(Back)" or "Centering(Back)", turn over the adjustment chart and place it to the DF.
6. When the adjustment result is "NG", check and correct the skew level of the original. If the errors still occur, conduct the manual
adjustment in "I.4.8.2 ADF original stop position".
(2) Usage
Adjust to remove the paper skew and crease, or the paper jamming in the registration section.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [04 ADF Registration Loop Adj.].
3. "ADF Registration Loop Adj. screen"
Choose whichever you want to adjust from [Front] or [Back], and press [Print Mode].
4. "PRINT MODE screen"
Choose the "adjustment chart" on the DF and press the Start Key.
5. If the problem is not solved, press [Exit PrintMode].
6. "ADF Registration Loop Adj. screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (smaller) to +5 (larger)
1 step = 1 mm
7. Repeat the steps 3 to 6 until an appropriate value is obtained.
(2) Usage
When an original jam occurs, use this function if there is an error in the paper feed path.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [05 Feed Paper Check].
3. "Feed Paper Check screen"
Select the item that you want to adjust from [Simplex(High Speed)], [Simplex(Mixed)], [Duplex], [AMS(Mixed)].
4. Place an original in the paper feed tray.
Note
• When you select [Simplex(Mixed)] or [AMS(Mixed)], place the mixed original according to the specifications on the paper
feed tray.
6. Feed all originals that is placed. When the all originals are fed, the paper feed test is completed.
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(2) Usage
Use this function when a paper jam of the original occurs.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [06 Sensor Check].
3. "Sensor Check screen"
To check the screen display, operate the desired sensor using paper.
Paper: 1, No paper: 0
Sensor check list
Operation peculiarity and panel display
Symbol Panel display Parts and signal names
1 0
PS1 Feed Open&Shut Paper feed open close sensor Opened Closed
PS2 Read Open&Shut Read open close sensor Opened Closed
PS3 Regist Registration sensor Paper (light No paper
blocking) (exposure)
PS4 After separate After separate sensor Paper (exposure) No paper (light
blocking)
PS5 Output Paper exit sensor Paper (exposure) No paper (light
blocking)
PS6 Read Roller Read roller sensor Pressed (light Released
blocking) (exposure)
PS7 Reverse roller Reverse roller sensor Pressed (light Released
blocking) (exposure)
SW6 ADF Open DF open close switch Opened Closed
PS8 Reverse Regist Reverse registration sensor Paper (light No paper
blocking) (exposure)
PS9 Before Read Before read sensor Paper (light No paper
blocking) (exposure)
VR1 Restriction Restriction plate positional VR Analog value
PS10 Length Sensor 1 Length sensor/1 Paper No paper
PS11 Length Sensor 2 Length sensor/2 Light blocked Transparent
PS12 Length Sensor 3 Length sensor/3 Paper No paper
PS21 Glass home position Glass cleaning home sensor Home position Other than home
position
PS14 Empty Empty sensor Paper No paper
PS16 Lift up upper limit Lift-up upper limit sensor Transparent Light blocked
PS15 Lift up lower limit Lift-up lower limit sensor Light blocked Transparent
PS19 Consolidation 1 Mixed original sensor/1 Paper No paper
PS18 Consolidation 2 Mixed original sensor/2 Paper No paper
PS17 Consolidation 3 Mixed original sensor/3 Paper No paper
PS20 Original set Original set sensor Placed Unset
(2) Usage
Use this function when the result is "NG" on "I.4.8.8 Read Position Auto Adjustment".
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [07 Read Position Adj.].
3. "Read Position Adjustment screen"
Press [Print Mode].
4. "PRINT MODE screen"
Select the copy settings (the original setting and the mode) according to the item that you want to adjust, and load an "Adjustment chart"
on the DF. Then select A4 paper, and press the Start key.
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5. Check if the gap between the adjustment chart and a copy is within the standard value.
Standard value: within ± 1.0 mm
A
6. When the value is not within the standard value, press [Exit Print Mode].
7. "Read Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -89 (image faster) to +89 (image slower)
1 step = 1 mm
8. Repeat steps 3 to 7 until the standard value can be obtained.
(2) Usage
Use this function when you have replaced the 1st slider, the 2nd slider, the scanner wire assy, the DF original glass, the glass movement unit,
the step sheet.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [08 Read Position Auto Adj.].
3. Open the reverse automatic document feeder.
4. Place the DF reading chart [1] so that the triangular mark faces to the original glass side (down-pointing) and the apex of a triangle faces
to the left side (the black sheet side).
[1]
7. If the adjustment result is "NG", check and correct the place position of the chart. If the errors still occur, conduct the manual adjustment in
"I.4.8.7 Read Position Adjustment".
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(2) Usage
Use this function when the result is "NG" on "I.4.8.10 FD-Mag. Auto Adjustment".
Note
• Be sure the Scanner FD-Mag. Adjustment (Printer Adjustment) has been adjusted in advance. (Refer to I.4.3.5 FD-Mag.
Adjustment (Printer Adjustment))
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF Adjustment screen"
Press [09 FD-Mag. Adjustment].
3. "FD-Mag. Adjustment screen"
Press [Print Mode].
4. "PRINT MODE screen"
Place an "Adjustment chart" in the DF, select A4 paper, and press the Start key.
5. Check if the gap between the adjustment chart and a copy is within the standard value.
Standard value: within ± 1.0 mm
A
6. When the value is not within the standard value, press [Exit PrintMode].
7. "FD-Mag. Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 to +20
1 step = 0.1%
8. Repeat steps 3 to 7 until the standard value can be obtained.
(2) Usage
Use this function when you replace the DF.
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF Adjustment screen"
Press [10 FD-Mag. Auto Adjustment].
3. "FD-Mag. Auto Adjustment screen"
Place the "adjustment chart" on the DF and press [Start].
4. Check that the result is "OK" and press [<<Set].
Note
• The adjustment result appears in the lower right frame of the operation panel.
• The value of [Magnification Adj.(%)] is reflected to the current value when [<<Set] is pressed.
5. If the adjustment result is "NG", check and correct the place position of the chart. If the errors still occur, conduct the manual adjustment in
"I.4.8.9 FD-Mag. Adjustment".
(2) Usage
Conduct this adjustment when you correct the difference with the original glass (placed by a hand).
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
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(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [11 Scanning Light Adjustment].
3. "Scanning Light Adjustment screen"
Select the item that you want to correct from [R], [G], [B].
Note
• Be sure to conduct the adjustment for R, G, B following the same steps.
(2) Usage
Specify the threshold of each size decision using by the detected length when you feed the standard sizes (the large size and the small size).
Note
• This adjustment method is for C1070, C1060, C1060L (copier version). C1070P, C71hc (printer version) does not have the
adjustment method.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [12 Mixed Original Size Adj.].
3. Place the "adjustment chart" on the DF.
4. "Mixed Original Size Adjustment screen"
Press [Start] to start the adjustment.
5. Check that the result is "OK".
Note
• The adjustment result appears in the lower right frame of the operation panel.
(2) Usage
Use this function when you change the settings of the line detection.
Note
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [13 Line Detection Setting].
3. "Line Detection Setting screen"
For the Detection Level, the Warning Display, and the Scan Prohibit Configuration., select any settings that you want and press [OK].
• Detection level: Select that perform the line detection operation or not, and the detection level.
Strict Easily detects the dirt on the glass.
Medium Standard level.
Mild Difficult to detect the dirt on the glass.
OFF Do not detect the dirt on the original glass.
• Warning Display: Select how to display the warning screen that encourage to clean the dirt on the original glass.
• Scan Prohibit Setting: Select whether the machine performs the reading with the dirt being detected.
(2) Usage
Use this function when you change the setting of auto cleaning.
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Note
• If this setting becomes active, the scan speed gets lower.
• This function is for C1070, C1060, and C1060L (copier version). C1070P and C71hc (printer version) does not have this function.
(3) Procedure
1. "Service Mode Menu screen"
Press [06 ADF Adjustment].
2. "ADF adjustment mode menu screen"
Press [14 ADF Scan Glass Auto Cleaning].
3. "ADF Scan Glass Auto Cleaning screen"
Select [ON] or [OFF] and press [OK].
(2) Usage
Conduct this adjustment when the staple position is not within the standard value by FS.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [01 Stapler(Main) Adjustment].
4. "Staple Finisher(Main) Adjustment Menu screen"
Press [01 Staple Position Adjustment].
5. "Staple Position Adjustment screen"
Select the Staple Mode that you want to adjust from [2 Position Pitch(120 mm)], [2 Position Pitch(140 mm)], [2 Position Pitch(165 mm)],
[Rear Diagonal], [Rear Parallel] and [Front Parallel]. Then press [Print Mode].
6. Select A3 or 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
7. Check the Staple position "a" of the output paper in accordance with the selected Staple Mode.
• For [2 Position Pitch(120 mm)], [2 Position Pitch(140 mm)] and [2 Position Pitch(165 mm)]
Standard value: a = 120, 140, 165 ± 3 mm
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8. When the value is not within the standard value, press [Exit PrintMode].
9. "Staple Position Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range ([2 Position Pitch(120 mm)], [2 Position Pitch(140 mm)] and [2 Position Pitch(165 mm)]): -5 (narrower) to +5 (wider)
1 step = 1.0 mm
4.9.2 FS-532 Staple paper width adjustment (staple finisher (main) adjustment)
(1) Function
Changes the CD adjustment plate width of the staple bundle.
In this adjustment, change the driving amount of the stacker alignment motor (M9) to align the paper width and the alignment width.
(2) Usage
Conduct this adjustment when there is a misalignment in the main scan direction in a bundle of paper while in stapling by FS.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
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8. When the value is not within the standard value, press [Exit PrintMode] and [Return].
9. "Staple Finisher(Main) Adjustment Menu screen"
Press [02 Staple Paper Width Adj.].
10. "Staple Paper Width Adj. screen"
Press [▼] or [▲], and select [All].
11. Press [Print Mode].
12. Put the A4 size paper on the tray and press the start key to output the test pattern (number 16 or number 33).
13. Check the alignment when the paper is stacked on the stacker and stops in the following conditions.
• CD adjustment plate: Closed
• FD alignment plate: Closed
• Rewind paddle: Descent
For the target value of the adjustment, refer to the followings.
• The interval between the paper and the CD adjustment plate: 0 mm
• The interval between the paper and the FD alignment plate: -2 mm (shorter compared to the paper length)
• The contact area between the paper and the rewind paddle: 2 mm (with the paper is pressed)
When you adjust the paper width, remove the stacked paper, and open and close the front door of the finisher to perform the initial
operation.
Note
∙ When the operation stops due to the paper lack or jam during printing, be sure to open and close the front door and perform
the initial operation.
∙ For the adjustment, be sure to conduct I.5.13.2 Staple paper width adjustment (staple finisher (main) adjustment), I.4.9.3 FS-532
FD alignment plate adjustment (staple finisher (main) adjustment), I.4.9.5 FS-532 Rewind paddle descent adjustment (staple finisher
(main) adjustment) in order.
∙ If the size of the paper that you want to adjust exceeds 230 mm, the FD alignment plate moves to the standby position because
the paper is too long. Be careful that the paper jam possibly occurs at the paper exit section if the stacker is pulled out in this
condition.
14. Press [Exit PrintMode] to adjust the interval between the paper and the CD alignment plate.
15. "Staple Paper Width Adj. screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -20 (wider) to +20 (narrower)
1 step = 0.1 mm
(2) Usage
Conduct this adjustment when there is a misalignment in the sub scan direction in a bundle of paper while in stapling by FS for the paper
whose length in the sub scan direction is 230 mm or more.
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(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Select [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [01 Stapler(Main) Adjustment].
4. "Staple Finisher(Main) Adjustment Menu screen"
Press [01 Staple Position Adjustment].
5. Select [2 Position Pitch (120 mm)] and press [Print Mode].
6. Put the A4 size paper on the tray and press the start key to output the test pattern (number 16 or number 33).
7. Check the misalignment "a" of the output paper in the main scan direction.
Standard value: a = ± 1.0 mm or less
a
8. When the value is not within the standard value, press [Exit PrintMode] and [Return].
9. "Staple Finisher(Main) Adjustment Menu screen"
Press [03 FD Alignment Plate Adj.].
10. "FD Alignment Plate Adjustment screen"
Press [▼] or [▲], and select [All].
11. Press [Print Mode].
12. Put the A4 size paper on the tray and press the start key to output the test pattern (number 16 or number 33).
13. Check the alignment when the paper is stacked on the stacker and stops in the following conditions.
• CD adjustment plate: Closed
• FD alignment plate: Closed
• Rewind paddle: Descent
For the target value of the adjustment, refer to the followings.
• The interval between the paper and the CD adjustment plate: 0 mm
• The interval between the paper and the FD alignment plate: -2 mm (shorter compared to the paper length)
• The contact area between the paper and the rewind paddle: 2 mm (with the paper is pressed)
When you adjust the paper width, remove the stacked paper, and open and close the front door of the finisher to perform the initial
operation.
Note
∙ When the operation stops due to the paper lack or jam during printing, be sure to open and close the front door and perform
the initial operation.
∙ For the adjustment, be sure to conduct I.4.9.2 FS-532 Staple paper width adjustment (staple finisher (main) adjustment), I.5.13.3 FD
Alignment Plate Adjustment (staple finisher (main) adjustment), I.4.9.5 FS-532 Rewind paddle descent adjustment (staple finisher
(main) adjustment) in order.
∙ If the size of the paper that you want to adjust exceeds 230 mm, the FD alignment plate moves to the standby position because
the paper is too long. Be careful that the paper jam possibly occurs at the paper exit section if the stacker is pulled out in this
condition.
14. Press [Exit PrintMode] to adjust the interval between the paper and the FD adjustment plate.
15. "Staple Paper Width Adj. screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -50 (wider) to +50 (narrower)
1 step = 0.1 mm
16. Repeat steps 4 to 15 until the standard value can be obtained.
4.9.4 FS-532 Exit guide unit paper width adjustment (staple finisher (main) adjustment)
(1) Function
Adjust the position of the paper exit alignment plate (front and back) while in paper exit alignment.
In this adjustment, change the driving amount of the paper exit alignment plate motor (M12) to adjust the alignment intervals of the paper exit
alignment plate.
(2) Usage
Adjust an uneven paper stack (main scanning direction) on the main tray in non-staple mode by the FS.
Note
• This adjustment is effective only for the paper more than 182 mm width (B5S) in the main scan direction in the straight output,
or the paper more than 210 mm width (A4) in the shift output. This adjustment is invalid for the minimum size paper (A5S, B6S,
51/2 x 81/2S) since it does not operate the output alignment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
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Note
• Check the misalignment between exit paper and the exit alignment plate under the operation as a reference for the
adjustment.
• Too narrow adjustment causes uneven paper exit in the sub scan direction.
The paper is stacked on the main tray and stops while the paper exit alignment plate is closed.
Check the alignment. For the target value of the adjustment, refer to the followings.
• The interval between the paper and the paper exit alignment plate: 0 mm
When you adjust the paper width, remove the stacked paper, and open and close the front door of the finisher to perform the initial
operation.
Note
∙ When the operation stops due to the paper lack or jam during printing, be sure to open and close the front door and perform
the initial operation.
9. Press [Exit PrintMode] to adjust the position of the paper exit alignment plate.
10. "Exit Guide Unit Paper Width Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -50 (wider) to +50 (narrower)
1 step = 0.1 mm
Adjustment standard value (at the alignment operation): Paper width 0 mm to +1 mm
11. Repeat the steps 5 to 10 until an appropriate value is obtained.
4.9.5 FS-532 Rewind paddle descent adjustment (staple finisher (main) adjustment)
(1) Function
Adjust the rewind paddle descent (time) in stacking.
In this adjustment, adjust the stop position of the rewind paddle release motor (M28) to adjust the alignment intervals in the FD direction.
(2) Usage
When there is a misalignment in the FD direction, conduct this adjustment.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [01 Stapler(Main) Adjustment].
4. "Staple Finisher(Main) Adjustment Menu screen"
Press [01 Staple Position Adjustment].
5. Select [2 Position Pitch (120 mm)] and press [Print Mode].
6. Put the A4 size paper on the tray and press the start key to output the test pattern (number 16 or number 33).
7. Check the misalignment "a" of the output paper in the main scan direction.
Standard value: a = ± 1.0 mm or less
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8. When the value is not within the standard value, press [Exit PrintMode] and [Return].
9. "Staple Finisher(Main) Adjustment Menu screen"
Press [05 Rewind Paddle Descent Adj.].
10. "Rewind Paddle Descent Adjustment screen"
Press [▼] or [▲], and select [All].
11. Press [Print Mode].
12. Put the A4 size paper on the tray and press the start key to output the test pattern (number 16 or number 33).
13. Check the alignment when the paper is stacked on the stacker and stops in the following conditions.
• CD adjustment plate: Closed
• FD alignment plate: Closed
• Rewind paddle: Descent
For the target value of the adjustment, refer to the followings.
• The interval between the paper and the CD adjustment plate: 0 mm
• The interval between the paper and the FD alignment plate: -2 mm (shorter compared to the paper length)
• The contact area between the paper and the rewind paddle: 2 mm (with the paper is pressed)
When you adjust the paper width, remove the stacked paper, and open and close the front door of the finisher to perform the initial
operation.
Note
∙ When the operation stops due to the paper lack or jam during printing, be sure to open and close the front door and perform
the initial operation.
∙ For the adjustment, be sure to conduct I.4.9.2 FS-532 Staple paper width adjustment (staple finisher (main) adjustment), I.4.9.3
FS-532 FD alignment plate adjustment (staple finisher (main) adjustment), I5.13.5 Rewind Paddle Descent Adjustment (staple finisher
(main) adjustment) in order.
∙ If the size of the paper that you want to adjust exceeds 230 mm, the FD alignment plate moves to the standby position because
the paper is too long. Be careful that the paper jam possibly occurs at the paper exit section if the stacker is pulled out in this
condition.
14. Press [Exit PrintMode] to adjust the rewind paddle descent.
15. "Rewind Paddle Descent Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -10 (Weak) to +10 (Strong)
1 step = 0.2 mm
16. Repeat steps 4 to 15 until the standard value can be obtained.
(2) Usage
Conduct this adjustment when the staple intervals of the saddle stitching by SD are not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment Menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [01 Fold&Staple Pitch Adjustment].
5. "Fold&Staple Pitch Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
6. Press [Print Mode].
7. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (Number 16).
8. Check the interval "a" between the staples against the paper size "b."
Standard value: a = b/2 ± 3 mm
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a
b
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9. When the value is not within the standard value, press [Exit PrintMode].
10. "Fold&Staple Pitch Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range: -300 (narrower) to +300 (wider)
1 step = 0.1 mm
Note
• The variable range of fold&staple pitch is from 60 mm to 148.5 mm. Therefore, you cannot perform the adjustment after
which the fold&staple pitch exceeds the variable range.
11. Repeat step 6 to step 10 until the standard value can be obtained.
4.9.7 SD-510 Fold&staple paper width adjustment (staple finisher (fold) adjustment)
(1) Function
Changes the CD adjustment plate width of the staple bundle.
In this adjustment, change the driving amount of the saddle stitching alignment motor (M104) to adjust the paper width and the alignment
width.
(2) Usage
Conduct this adjustment when there is a misalignment in the main scan direction in a bundle of paper while in stapling by SD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [02 Fold&Staple Paper Width Adj.].
5. "Stapler(Fold) Adjustment Menu screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
6. Press [Print Mode].
7. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
8. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the paper width setting is larger than the paper width)
and if the bundle is curved (b: the curve occurs when the paper width setting is smaller than the paper width).
Standard value "a": 1.0 mm or less
a
fs503fs3012c
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4.9.8 SD-510 Fold&staple staple position adjustment (staple finisher (fold) adjustment)
(1) Function
Adjust the staple position for the Fold & Staple by the SD.
In this setting, adjust the stop position of the stopper motor (M105) to adjust the staple position in the FD direction.
(2) Usage
Conduct this adjustment when the staple position of the Fold & Staple by SD is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [03 Fold&Staple Staple Position].
5. "Fold&Staple Staple Position Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
6. Press [Print Mode].
7. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
8. Check the misalignment "a" between the staple position and the fold position of the printed paper.
Standard value "a": = ± 1 mm
9. When the value is not within the standard value, press [Exit PrintMode].
10. "Fold&Staple Staple Position Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range: -50 (output upper side becomes longer) to +50 (output upper side becomes shorter)
1 step = 0.1 mm
4.9.9 SD-510 Fold&staple fold position adjustment (staple finisher (fold) adjustment)
(1) Function
Adjust the fold position on the Fold & Staple mode by the SD.
In this setting, adjust the stop position of the stopper motor (M105) to adjust the folding position.
(2) Usage
Conduct this adjustment when the fold position of the Fold & Staple by SD is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [04 Fold&Staple Fold Position].
5. "Stapler(Fold) Adjustment Menu screen"
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Press [▼] or [▲] to select the paper size that you want to adjust.
6. Press [Print Mode].
7. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
8. Check the misalignment "a" on the edge of the outputted paper.
Standard value "a": = ± 1 mm
a
9. When the value is not within the standard value, press [Exit PrintMode].
10. "Fold&Staple Fold Position Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range: -50 (output upper side becomes longer) to +50 (output upper side becomes shorter)
1 step = 0.1 mm
4.9.10 SD-510 Half-fold fold position adjustment (staple finisher (fold) adjustment)
(1) Function
Adjust the fold position on the multi half fold mode by the SD.
In this setting, adjust the stop position of the stopper motor (M105) to adjust the folding position.
(2) Usage
Conduct this adjustment when the fold position of the half-fold by SD is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [05 Half-Fold Fold Position Adj.].
5. "Half-Fold Fold Position Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
6. Press [Print Mode].
7. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
8. Check the misalignment "a" on the edge of the outputted paper.
Standard value "a": = ± 2.0 mm
a
9. When the value is not within the standard value, press [Exit PrintMode].
10. "Half-Fold Fold Position Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range: -50 (output upper side becomes longer) to +50 (output upper side becomes shorter)
1 step = 0.1 mm
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(2) Usage
Conduct this adjustment when the folding position of multi tri-folding by SD is not within the standard value.
Note
• When you adjust both the single fold and the double fold, be sure to start with the single fold.
• The position of the 1st fold is based on the leading edge of the paper and the position of the 2nd fold is based on the position of
the 1st fold. So, the dimension "b" in the step7 varies when either position of the 1st fold and the 2nd fold is changed.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [06 Tri-Fold Adjustment].
5. "Tri-Fold Adjustment Menu screen"
Press [01 Tri-Fold Position Adjustment].
6. "Tri-Fold Position Adjustment screen"
Select the paper size that you want to adjust and press [Print Mode].
7. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
8. Check "a" and "b" on the outputted paper.
Paper size Standard value (mm)
a ± 2.0 b ± 2.0
A4S 95.0 101.0
81/2 x 11S 89.4 95.0
[1]
a
[2]
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9. When the value is not within the standard value, press [Exit PrintMode].
10. "Tri-Fold Position Adjustment screen"
Select the paper size that you want to adjust.
11. Press [Single Fold].
12. Enter a value through the numeric buttons and press [SET].
Setting range: -50 ( longer) to +50 (shorter)
1 step = 0.1 mm
• The dimension "a" in the step7 gets larger when the setting data is moved to the positive side and gets smaller when it is moved to
the negative side.
13. Press [Double Fold].
14. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (shorter) to +50 (longer)
1 step = 0.1 mm
• The dimension "b" in the step7 gets larger when the setting data is moved to the positive side and gets smaller when it is moved to
the negative side.
15. Repeat steps 6 to 14 until the standard value can be obtained.
4.9.12 SD-510 Double fold plate adjustment (staple finisher (fold) adjustment)
(1) Function
Adjust the pushing level of the 2nd folding knife on the Multi 3-Fold mode by the SD.
In this adjustment, change the time of the forward rotation of the 2nd folding knife motor (M110) to adjust the degree of how much the 2nd
folding knife motor is pushed in.
(2) Usage
Conduct the adjustment in case of the wide shift in the 2nd folded bunch on the Multi 3-Fold mode by the SD.
(3) Procedure
1. "Service Mode Menu screen"
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11. Repeat the steps 6 to 10 until the shift in the bunch is resolved.
(2) Usage
Lengthen the roller pressing time when you want to strengthen the book fold.
Note
• The productivity is reduced depending on the length of the roller pressing time.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [02 Staple Finisher(Fold) Adj.].
4. "Stapler(Fold) Adjustment Menu screen"
Press [07 Half-Fold Strength Adj.].
5. "Half-Fold Strength Adjustment screen"
Press [Print Mode].
6. Place paper in the page quantity of the book that you want to created and press the Start key to output the test pattern (number 16 or
number 33).
7. Check the fold of the printed book, and press [Exit PrintMode] when the fold is weak.
8. "Half-Fold Strength Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Range: 0 to +10 (add time)
1 step = 1 second
4.9.14 PK-522 Vertical position adjustment (crosswise direction) (staple finisher (punch) adjustment)
(1) Function
Adjust the punch position of the punch kit (PK) in the main scan direction.
In this adjustment, change the driving amount of the punch shift motor (M302) to adjust the shift amount of the punch unit.
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(2) Usage
Conduct this adjustment when the punch position of the punch kit (PK) in the main scan direction is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [03 Staple Finisher(Punch) Adj.].
4. "Stapler(Punch) Adjustment Menu screen"
Press [01 Vert. Position Adj.(CD)].
5. "Punch Vert. Position Adj.(CD) screen"
Press [▼] or [▲] to select the paper size you want to adjust.
6. Press [Print Mode].
7. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
8. Fold the output paper in half in the main scan direction, and measure the gap "a" between the center line of the print and the center of the
punch hole.
Standard value "a": = ± 1 mm
[1]
[2]
15knf3c002nb
9. When the value is not within the standard value, press [Exit PrintMode].
10. "Punch Vert. Position Adj.(CD) screen"
Enter a value through the numeric buttons and press [SET].
Range: -50 (to front) to +50 (to back)
1 step = 0.1 mm
11. Repeat steps 6 to 9 until the standard value can be obtained.
4.9.15 PK-522 Horizontal position adjustment (paper feed direction) (staple finisher (punch) adjustment)
(1) Function
Adjust the punch position of the punch kit (PK) in the sub scan direction.
In this adjustment, adjust the stop timing of the conveyance motor to adjust the punch position in the sub scan direction.
(2) Usage
Conduct this adjustment when the punch position of the punch kit (PK) in the sub scan direction is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [03 Staple Finisher(Punch) Adj.].
4. "Stapler(Punch) Adjustment Menu screen"
Press [02 Horizontal Position Adj.(FD)].
5. "Punch Horiz. Position Adj.(FD) screen"
Press [▼] or [▲] to select the paper size you want to adjust.
6. Press [Print Mode].
7. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
8. Check the punch position "a" of the output paper in the sub scan direction.
Standard value a: 12.0 mm ± 3.0mm
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9. When the value is not within the standard value, press [Exit PrintMode].
10. "Punch Horiz. Position Adj.(FD) screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -50 ( longer) to +50 (shorter)
1 step = 0.1 mm
11. Repeat steps 6 to 9 until the standard value can be obtained.
(2) Usage
Conduct this adjustment when the punch hole of the punch kit (PK) is not straight.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [03 Staple Finisher(Punch) Adj.].
4. "Stapler(Punch) Adjustment Menu screen"
Press [03 Registration Adjustment].
5. "Punch Registration Adjustment screen"
Press [Print Mode].
6. Load the paper in the tray or PI, and press Start to print the test pattern (number 16 or number 33).
7. When the trouble is not solved, press [Exit PrintMode].
8. "Punch Registration Adjustment screen"
Enter a value through the numeric buttons and press [SET].
Setting range: -50 (smaller) to +50 (larger)
1 step = 0.1 mm
9. Repeat the steps 5 to 8 until an appropriate value is obtained.
4.9.17 PK-522 Paper edge sensor adjustment (staple finisher (punch) adjustment)
(1) Function
Adjust the sensitivity of the paper size sensor automatically to detect the paper edge as the standard of the punch hole properly.
(2) Usage
Adjust the sensitivity of the sensor after you replace the punch drive board (PDB) or the paper size sensor (PS305).
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [03 Staple Finisher(Punch) Adj.].
4. "Stapler(Punch) Adjustment Menu screen"
Press [04 Paper Edge Detect Sensor Adjustment].
5. "Paper Edge Detect Sensor Adjustment screen"
Press [Start].
6. A message "Completed" appears when the adjustment is finished successfully.
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(2) Usage
Conduct this adjustment when the paper size is not correctly detected at the cover sheet tray of the PI.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [04 Staple Finisher(PI) Adjustment].
4. "Stapler(PI) Adjustment Menu screen"
Press [01 Tray Size adjustment ].
5. "PI Tray Size Adjustment screen"
Select [Upper Tray] or [Lower Tray], and press [A4] or [81/2 x 11].
6. Load A4 or 8 1/2 x 11 paper in the selected tray of PI and press [Start] (When you selected [81/ x 11] in step 4, load 81/ x 11 paper in
2 2
the tray).
7. A message "Completed" appears.
8. When you adjust another tray, repeat the steps 5 to 7.
9. Exit the service mode, and check if the paper size in the PI is correctly detected.
(2) Usage
When a punch skew and crease occur, conduct this adjustment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [01 Staple Finisher Adjustment].
3. "Staple Finisher Adjustment menu screen"
Press [04 Staple Finisher(PI) Adjustment].
4. "Stapler(PI) Adjustment Menu screen"
Press [02 PI Registration Adjustment].
5. "PI Registration Adjustment screen"
Select either [PI Upper Tray] or [PI Lower Tray].
6. Load the paper which you want to adjust the size in the selected PI tray, and feed the paper in the manual mode.
7. Check the outputted paper
8. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (smaller) to +5 (larger)
1 step = 1.0 mm
Note
• When there is a too much punch skew, adjust the value to the positive side.
• When there is a too much paper crease, adjust the value to the negative side.
(2) Usage
Adjust the misalignment of punch holes for punching by FD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder (Fold) adj. menu screen"
Press [01 Multi Folder(Punch) Adj.].
4. "Multi Folder(Punch) Adj. menu screen"
Press [01 Paper Width Adjustment].
5. "Paper Width Adjustment screen"
Press [Print Mode].
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Note
• Large size: Sub scan direction of the paper is more than 298 mm
• Small size: Sub scan direction of the paper is less than 297 mm
6. Load the paper which you want to adjust in the tray, configure the number of copies to 10 and press the Start key.
7. Check the diameter of the through-hole when the ejected paper is stacked.
Holes Standard value (mm)
2-Holes φ5.0 or larger
3-Holes φ6.5 or larger
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Paper Width Adjustment screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Reduce equal jitters
• [-]: Reduce ragged jitters
4.9.21 FD-503 Punch vertical position adjustment (multi folder (punch) adjustment)
(1) Function
Adjusts the position of the alignment plate while in alignment.
(2) Usage
Adjust the position of the punch holes that FD makes in the sub scanning direction.
2-hole or 3-hole is selectable.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder (Fold) adj. menu screen"
Press [01 Multi Folder(Punch) Adj.].
4. "Multi Folder(Punch) Adj. menu screen"
Press [02 Punch Vertical Position Adj.].
5. "Punch Vertical Position Adj. screen"
Select [2-Hole] or [3-Hole].
6. "Punch Vertical Position Adj. screen"
Press [Print Mode].
7. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
8. Check the distance "a" from the outputted paper leading edge to the punch holes center position.
Holes Standard value "a"
(mm)
2-Holes 10.5 ± 4.0
3-Holes 9.5 ± 4
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9. When the value is not within the standard value, press [Exit PrintMode].
10. "Punch Vertical Position Adj. screen"
Press [▼] or [▲] to select the paper size you want to adjust.
11. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Move to the edge of the paper
• [-]: Move to the center of the paper
(2-Hole)
(3-Hole)
4.9.22 FD-503 Half fold position adjustment (multi folder (fold) adjustment)
(1) Function
Adjust the paper stop position when you fold the paper.
(2) Usage
Adjust the fold position on the half fold mode by the FD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder (Fold) adj. menu screen"
Press [01 Half-Fold Position Adj.].
5. "Half-Fold Position Adj. screen"
Press [Print Mode].
6. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
7. Check the misalignment "a" on the edge of the outputted paper.
Standard value "a": = ± 1.5 mm
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8. When the value is not within the standard value, press [Exit PrintMode].
9. "Half-Fold Position Adj. screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Lengthen the top side of the output.
• [-]: Shorten the top side of the output.
(2) Usage
Adjust the fold positions on the tri-fold-in mode by the FD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder (Fold) adj. menu screen"
Press [02 Tri-Fold-in Pos. Adj.].
5. "Tri-Fold-in Pos. Adj. screen"
Press [Print Mode].
6. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
7. Check "a" and "b" on the outputted paper.
Paper size Standard value (mm)
a ± 1.5 b ± 1.5
A3 139.0 142.0
B4 120.3 123.3
A4S 98.0 101.0
SRA4S 105.7 108.7
12 x 18 151.4 154.4
11 x 17 142.9 145.9
81/2 x 14 117.5 120.5
8K 129.0 132.0
[1]
a
[2]
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8. When the value is not within the standard value, press [Exit PrintMode].
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(2) Usage
Adjust the fold positions on the tri-fold-out mode by the FD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder (Fold) adj. menu screen"
Press [03 Tri-Fold-out Pos. Adj.].
5. "Tri-Fold-out Pos. Adj. screen"
Press [Print Mode].
6. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
7. Check "a" and "b" on the outputted paper.
Paper size Standard value (mm)
a ± 1.5 b ± 1.5
A3 282.0 144.0
B4 243.7 123.3
A4S 199.0 101.0
SRA4S 214.3 108.7
12 x 18 306.8 156.4
11 x 17 289.9 147.9
81/2 x 14 238.1 120.5
8K 262.0 134.0
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[2]
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8. When the value is not within the standard value, press [Exit PrintMode].
9. "Tri-Fold-out Pos. Adj. screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Press [Single Fold].
11. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Narrow
• [-]: Widen
4.9.25 FD-503 Double parallel position adjustment (multi folder (fold) adjustment)
(1) Function
Adjust the paper stop position when you fold the paper.
(2) Usage
Adjust the fold positions on the double parallel mode by the FD.
Note
• When you adjust both the single fold and the double fold, be sure to start with the single fold.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder (Fold) adj. menu screen"
Press [04 Double Parallel Pos. Adj.].
5. "Double Parallel Pos. Adj. screen"
Press [Print Mode].
6. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
7. Check "a" and "b" on the outputted paper.
Paper size Standard value (mm)
a ± 1.5 b ± 1.5
A3 208.5 103.8
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B4 180.5 89.8
A4S 147.0 73.0
SRA4S 158.5 78.8
12 x 18 227.1 113.1
11 x 17 214.4 106.7
81/2 x 14 176.3 87.7
8K 193.5 96.3
b
[1]
[2]
a03uf3c021ca
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Double Parallel Pos. Adj. screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Press [Single Fold].
11. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Widen
• [-]: Narrow
(2) Usage
Adjust the fold positions on the z-fold mode by the FD.
Note
• When you adjust both the single fold and the double fold, be sure to start with the single fold.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
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8K 98.0 101.0
[2] a [1]
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8 1/2×14
[1] a
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8. When the value is not within the standard value, press [Exit PrintMode].
9. "Z-Fold Position Adjustment screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Press [Single Fold].
11. Enter a value through the numeric buttons and press [<<SET].
• [+]: Widen
• [-]: Narrow
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(2) Usage
Adjusts the fold position on the gate fold mode by the FD.
Note
• When you adjust the single fold, the double fold and the triple fold, be sure to conduct the single fold, the double fold and the
triple fold in this order.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder (Fold) adj. menu screen"
Press [06 Gate Position Adj.].
5. "Gate Position Adj. screen"
Press [Print Mode].
6. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
7. Check the length of 2 places that are indicated with "a", "b" and "c".
Paper size Standard value (mm)
a ± 1.5 b ± 1.5 c ± 1.5
A3 103.5 213.0 106.5
B4 89.5 185.0 92.5
A4S 72.8 151.5 75.8
SRA4S 78.5 163.0 81.5
12 x 18 112.8 231.6 115.8
11 x 17 106.5 218.9 109.5
81/2 x 14 87.4 180.8 90.4
b
a
[1]
c [2]
[3]
a03uf3c023ca
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Gate Position Adj. screen"
Press [▼] or [▲] to select the paper size you want to adjust.
10. Press [Fold 1].
11. Enter a value through the numeric buttons and press [<<SET].
• [+]: Widen
• [-]: Narrow
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4.9.28 FD-503 Fold registration loop adjustment (multi folder (fold) adjustment)
(1) Function
Adjust the fold registration loop amount.
(2) Usage
Adjust the paper loop amount at the FD registration roller and correct the paper skew, crease, or the paper jam at the roller.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [02 Multi Folder Adjustment].
3. "Multi Folder Adjustment Menu screen"
Press [02 Multi Folder(Fold) Adj.].
4. "Multi Folder(Punch) Adj. menu screen"
Press [07 Fold Registration Loop Adj.].
5. "Fold Registration Loop Adjustment screen"
Press [Print Mode].
6. Select the A3 or the 11 x 17 paper. Press the Start key to output the test pattern (number 16 or number 33).
7. When the trouble is not solved, press [Exit PrintMode].
8. "Fold Registration Loop Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (smaller) to +50 (larger)
1 step = 0.1 mm
9. Repeat the steps 5 to 8 until an appropriate value is obtained.
(2) Usage
Conduct this adjustment when a paper exit mis-alignment occurs in the main scan direction of the LS stacker tray.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [03 Stacker Adjustment].
3. "Stacker Adjustment menu screen"
Press [01 Paper Width Adjustment].
4. "Paper Width Adjustment screen"
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When several stackers are connected, select either [Stacker No.1] or [Stacker No.2].
5. "Paper Width Adjustment screen"
Press [Print Mode].
6. Select the A3 or the 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
7. If the problem is not solved, press [Exit PrintMode].
8. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Reduce bends
• [-]: Reduce jitters
(2) Usage
Conduct this adjustment when a paper exit mis-alignment occurs in the sub scan direction of the LS stacker tray.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [03 Stacker Adjustment].
3. "Stacker Adjustment menu screen"
Press [02 Paper Length Adjustment].
4. "Paper Length Adjustment screen"
When several stackers are connected, select either [Stacker No.1] or [Stacker No.2].
5. "Paper Length Adjustment screen"
Press [Print Mode].
6. Select the A3 or the 11 x 17 paper and press the Start key to output the test pattern (number 16 or number 33).
7. If the problem is not solved, press [Exit PrintMode].
8. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Reduce bends
• [-]: Reduce the dispersion
4.9.31 SD-506 Staple center position adjustment (saddle stitcher position adjustment)
(1) Function
Adjust the position of the alignment plate while in alignment.
(2) Usage
Adjust the staple center position for the saddle stitch mode by the SD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Stapling Center Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Move to the back
• [-]: Move to the front
4.9.32 SD-506 Staple paper width adjustment (saddle stitcher position adjustment)
(1) Function
Adjust the position of the saddle stitching alignment plate while in alignment.
(2) Usage
Adjust an uneven binding in a bundle of paper in saddle stitch mode by the SD.
Note
• Make sure that the folding skew adjustment of the mechanical adjustment has been completed.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [02 Staple Paper Width Adj.].
4. "Staple Paper Width Adj. screen"
Press [Print Mode].
5. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
6. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the paper width setting is larger than the paper width)
and if the bundle is curved (b: the curve occurs when the paper width setting is smaller than the paper width).
Standard value "a": 1.0 mm or less
a
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Staple Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. Enter a value through the numeric buttons and press [<<SET].
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(2) Usage
Conduct this adjustment when the staple intervals of the saddle stitching by SD are not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [03 Staple Pitch Adjustment].
4. "Staple Pitch Adjustment screen"
Press [Print Mode].
5. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
6. Check the interval "a" between the staples against the paper size "b."
Standard value: a = b/2 ± 2 mm
a
b
fs503fs3011c
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Staple Pitch Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Staple Pitch Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Widen
• [-]: Narrow
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(2) Usage
Conduct this adjustment when the folding position of half folding by SD is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [04 Half-Fold Position Adj.].
4. "Half-Fold Position Adj. screen"
Press [Print Mode].
5. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
6. Check the misalignment "a" on the edge of the outputted paper.
Standard value "a": 1.5 mm or less
a
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Half-Fold Position Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Half-Fold Position Adj. screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Lengthen the top side of the output.
• [-]: Shorten the top side of the output.
(2) Usage
Conduct this adjustment when the folding position of multi tri-folding by SD is not within the standard value.
Note
• When you adjust both the single fold and the double fold, be sure to start with the single fold.
• The position of the single fold is based on the leading edge of the paper and the position of the double fold is based on the
position of the single fold. So, the dimension "b" in the step 7 varies when either position of the single fold and the double fold
is changed.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [05 Tri-Fold Position Adj.].
4. "Tri-Fold Position Adjustment screen"
Press [Print Mode].
5. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
6. Check "a" and "b" on the outputted paper.
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[2] b [1]
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Tri-Fold Position Adjustment screen"
Select the size of the paper that you want to adjust.
9. Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
• [+]: Narrow
• [-]: Widen
4.9.36 SD-506 Fold paper width adjustment (saddle stitcher position adjustment)
(1) Function
Adjust the alignment width while in alignment (sub scan direction).
(2) Usage
When there is an uneven edge with the bundle paper at the folding or multi tri-folding mode by SD, conduct this adjustment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [06 Fold Paper Width Adj.].
4. "Fold Paper Width Adj. screen"
Press [Print Mode].
5. Set the paper of the paper size that you want to adjust. Press the Start key to output the test pattern (number 16 or number 33).
6. Check the printed pages for misalignment.
a: When the paper width setting is configured wider than the actual paper width, misalignment occurs randomly.
b: When the paper width setting is configured narrower than the actual paper width, misalignment occurs in the 1 direction.
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7. When the value is not within the standard value, press [Exit PrintMode].
8. "Fold Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Fold Paper Width Adj. screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (narrower) to +50 (wider)
1 step = 0.1 mm
10. "Fold Paper Width Adj. screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Reduce bends
• [-]: Reduce jitters
(2) Usage
Adjust the misalignment in the trimmed fore-edge or the excess trimming by the SD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [07 Trimming Adjustment].
4. "Trimming Adjustment screen"
Press [Print Mode].
5. Load the paper which you want to adjust the size on the tray and press the Start key to output the test pattern (number 16 or number 33).
6. Check the trimming distance "a" on the cover paper.
Standard value "a": 2 mm or more
Note
• Trimming distance less than 2 mm causes trimming fault.
a
fs503fs3301c
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Trimming Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Trimming Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Widen
• [-]: Narrow
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(2) Usage
Adjust the poor trimming (for example, fluff on the cut end) in the trimming by the SD.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Pos. Adj.].
3. "Saddle Stitcher Adjustment Menu screen"
Press [08 Trimmer Receiver Adj.].
4. " Trimmer Receiver Adjustment Menu screen"
Select the options for "01 Count Select for Move" (number of cuts that are counted until the trimmer board moves) and "02 Moving Pitch
Select" (travel distance of the trimmer board when it moves).
(2) Usage
Conduct this adjustment when the staple position in the main scan direction of the saddle stitching by SD-513 is not within the standard value.
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8. When the value is not within the standard value, press [Close].
9. "Stapling Center Position Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Change the staple position in the main scan direction for the paper on the booklet tray.
• [+]: Move to the front
• [-]: Move to the rear
Configuration range: -20 to +20
1 step = 0.1 mm
10. Repeat steps 5 to 9 until the standard value can be obtained.
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8. When the value is not within the standard value, press [Close].
9. "Stapling Center Position Adjustment screen"
Select the paper size that you want to adjust.
10. "Stapling Center Position Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Change the staple position in the main scan direction for the paper on the booklet tray.
• [+]: Move to the front
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(2) Usage
Adjust when there is the uneven binding or the bending in a bundle of paper in saddle stitching mode by SD-513.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [02 Staple Paper Width Adjustment].
4. "Staple Paper Width Adjustment screen"
Press [Print Mode].
5. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
6. Check to see if the bundle of papers is misaligned (a: a misalignment occurs when the paper width setting is larger than the paper width)
and if the bundle is curved (b: the curve occurs when the paper width setting is smaller than the paper width).
Standard value "a": 1.0 mm or less
a
fs503fs3012c
7. When the value is not within the standard value, press [Close].
8. "Staple Paper Width Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Reduce the curve
• [+]: Reduce the misalignment
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(2) Usage
Conduct this adjustment when the staple pitches of the saddle stitching by SD-513 are not within the standard value.
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a
W
8. When the value is not within the standard value, press [Close].
9. "Staple Pitch Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
10. "Staple Pitch Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Widen
• [-]: Narrow
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[1]
8. When the value is not within the standard value, press [Close].
9. "Staple Pitch Adjustment screen"
Select the paper size that you want to adjust.
10. "Staple Pitch Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Widen
• [-]: Narrow
Configuration range: -10 to +10
1 step = 1.0 mm
Note
• There are restrictions of adjustment range depending on paper size.
Paper size Pitch adjustable range
Front 2 position staple Rear 2 position staple
11 x 17 -10 mm to +10 mm -10 mm to +10 mm
A3 -10 mm to 0 mm -10 mm to +10 mm
(2) Usage
Conduct this adjustment when the fold positions of multi tri-fold by SD-513 is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
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[2] b [1]
fs503fs3015c
7. When the value is not within the standard value, press [Close].
8. "Tri-Fold Position Adjustment screen"
Select the paper size that you want to adjust.
9. Press [1st Fold].
10. Enter the setting data through the numeric buttons and press [<<Set].
Change the length from the inside leading edge to the 1st folding.
• [+]: Narrow
• [-]: Widen
(2) Usage
When there is an uneven edge on the bundle paper at the saddle stitching, multi half fold, or multi tri-folding mode by the SD-513, conduct this
adjustment.
When there is a static electricity sticking on the bundle paper, conduct this adjustment.
Note
• Before this adjustment, be sure to conduct the fold paper width adjustment. (Refer to I.4.9.45 SD-513 Fold Paper Width
Adjustment (Saddle Stitcher Adjustment))
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(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [05 Fold Skew Adjustment].
4. "Fold Skew Adjustment screen"
Press [Single Fold] or [Multi Fold] that you want to adjust and then press [Print Mode].
5. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
6. Check the printed pages for misalignment.
Standard value "a": 1.0 mm or less
Standard value "b": 1.0 mm or less
Standard value c: 1.5 mm or less (2 sheets stapling to 15 sheets stapling)
Standard value "c": 2.0 mm or less (16 sheets stapling to 50 sheets stapling)
a
7. When the value is not within the standard value, press [Close].
8. "Fold Skew Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Fold Skew Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the push amount of the FD alignment plate.
• [+]: Pushing amount large
• [-]: Pushing amount small
Configuration range: -50 to +50
1 step = 0.1 mm
10. Repeat the steps 4 to 9 until the standard value can be obtained.
(2) Usage
Conduct this adjustment when the fold position of the saddle stitching and half-fold by SD-513 is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [06 Half-Fold Position Adj.].
4. "Half-Fold Position Adjustment screen"
Press [Print Mode].
5. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
6. Check the misalignment "a" on the edge of the exited paper.
Standard value "a": 3 mm or less
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=?
[1] Direction of paper exit -
7. When the value is not within the standard value, press [Close].
8. "Half-Fold Position Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Half-Fold Position Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Make the front side of the exited paper longer
• [+]: Make the front side of the exited paper shorter
(2) Usage
When there is an uneven edge on the bundle paper at the saddle stitching, multi half fold, or multi tri-folding mode by the SD-513, conduct this
adjustment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [07 Fold Paper Width Adjustment].
4. "Fold Paper Width Adjustment screen"
Press [Print Mode].
5. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
6. Check the printed pages for misalignment.
Standard value "a": 1.0 mm or less
Standard value "b": 1.0 mm or less
Standard value c: 1.5 mm or less (2 sheets stapling to 15 sheets stapling)
Standard value "c": 2.0 mm or less (16 sheets stapling to 50 sheets stapling)
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7. When the value is not within the standard value, press [Close].
8. "Fold Paper Width Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Fold Paper Width Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Widen
• [-]: Narrow
(2) Usage
Adjust the misalignment in the fore-edge trimming or the excess trimming by the SD-513.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [08 Fore-edge Trimming Adjustment].
4. "Fore-edge Trimming Adjustment screen"
Press [Print Mode].
5. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
6. Check the trimming distance "a" on the exited cover paper.
Standard value a: 5 mm or more
Note
• When the trim amount is 5 mm or less, the operation error possibly occurs.
Therefore, when you configure a value less than 5 mm for the trim amount, the actual trim amount is controlled so as not to
be less than 5 mm.
a
fs503fs3301c
7. When the value is not within the standard value, press [Close].
8. "Fore-edge Trimming Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
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10. Repeat the steps 4 to 9 until the standard value can be obtained.
(2) Usage
Perform this adjustment when the fore-edge trimming is not parallel on the trim by SD-513.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [09 Parallel Trimming Adjustment].
4. "Parallel Trimming Adjustment screen"
Select [Front] or [Rear] and press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the parallel amount "a" of the fore-edge trimming.
Paper size (paper type) Stitching sheets a
A4 (J paper, KM Profi) 2 to 15 sheets 1.0 mm or less
81/2 × 11 (Hammermill Tidal MP) 16 to 30 sheets 1.5 mm or less
31 to 51 sheets 1.5 mm or less
Other than the above 2 to 15 sheets 2.0 mm or less
16 to 30 sheets 3.0 mm or less
31 to 51 sheets 4.0 mm or less
7. When the value is not within the standard value, press [Close].
8. "Parallel Trimming Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
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Press [Front] for the change of the trimmer amount of the front side of the exited paper.
Press [Rear] for the change of the trimmer amount of the rear side of the exited paper.
• [+]: Strong trimmer amount
• [-]: Weak trimmer amount
Setting range: 0 to +30
1 step = 0.1 mm
9. Repeat steps 4 to 8 until the standard value can be obtained.
(2) Usage
Perform this adjustment when the slit position has variability on the slit by TU-503.
Perform this adjustment when the crease line is tilted on the crease by CR-101.
Note
• Be sure to adjust "Plate (Bottom)" at first.
• When the crease line tilts, be sure to conduct the crease unit skew mechanical adjustment before this adjustment. (Refer to I.
30.1 Creaser unit skew adjustment)
(3) Procedure (When you adjust the variability of the slit position.)
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [10 Trans. Entrance Paper Width].
4. "Trans Entrance Paper Width Adj. screen"
Press [Print Mode].
5. Press [Output Setting].
6. Press [Default Set].
7. Press [Output Setting].
8. Press [2-Side Slit] and enter any value for the slitting.
9. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
10. When the slit position has variability, press [Close].
11. "Trans Entrance Paper Width Adj. screen"
Press [Plate (Bottom)].
12. "Trans Entrance Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
13. "Trans Entrance Paper Width Adj. screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the alignment width under the CD alignment plate.
• [+]: Widen
• [-]: Narrow
Configuration range: -20 to +20
1 step = 0.1 mm
14. "Trans Entrance Paper Width Adj. screen"
Press [Plate (Top)].
15. "Trans Entrance Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
16. "Trans Entrance Paper Width Adj. screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the alignment width on the CD alignment plate.
• [+]: Widen
• [-]: Narrow
Configuration range: -20 to +20
1 step = 0.1 mm
17. Repeat steps 4 to 16 until the variability of the slit position can be decreased.
(4) Procedure (When you adjust the skew of the crease line.)
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [10 Trans. Entrance Paper Width].
4. "Trans Entrance Paper Width Adj. screen"
Press [Print Mode].
5. Press [Output Setting].
6. Press [Default Set].
7. Press [Output Setting].
8. Press [Crease] and enter any value for the crease position.
9. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
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10. Check the crease skew amount "a" - "b" of the output paper.
Standard value "a" - "b": ± 0.7 mm or less
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b
[1] Crease -
11. When the value is not within the standard value, press [Close].
12. "Trans Entrance Paper Width Adj. screen"
Press [Plate (Bottom)].
13. "Trans Entrance Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
14. "Trans Entrance Paper Width Adj. screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the alignment width under the CD alignment plate.
• [+]: Widen
• [-]: Narrow
Configuration range: -20 to +20
1 step = 0.1 mm
15. "Trans Entrance Paper Width Adj. screen"
Press [Plate (Top)].
16. "Trans Entrance Paper Width Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
17. "Trans Entrance Paper Width Adj. screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the alignment width on the CD alignment plate.
• [+]: Widen
• [-]: Narrow
Configuration range: -20 to +20
1 step = 0.1 mm
18. Repeat steps 4 to 17 until the standard value can be obtained.
(2) Usage
Perform this adjustment when the slit cut amount on the slit by TU-503 is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [11 2-Side Slitting Adjustment].
4. "2-Side Slitting Adjustment screen"
Press [Print Mode].
5. Press [Output Setting].
6. Press [2-Side Slit] and configure the slitting range.
• (1): Enter [10.0].
• (2): Enter [10.0].
Configuration range: 8.0 mm to +26.0 mm
7. Press [OK] twice.
8. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
9. Check the paper width "a" of the output paper.
Standard value "a": 277 mm ± 1.0 mm or less (fine weight 64 g/m2 or less)
Standard value "a": 277 mm ± 0.5 mm or less (other than the above)
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[1] Slit position [2] Direction of paper exit
10. When the value is not within the standard value, press [Close].
11. "2-Side Slitting Adjustment screen"
Press [Front] or [Rear].
12. "2-Side Slitting Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Press [Front] for the change of the trimmer amount of the front side of the exited paper.
Press [Rear] for the change of the trimmer amount of the rear side of the exited paper.
• [+]: Strong trimmer amount
• [-]: Weak trimmer amount
Configuration range: -10 to +10
1 step = 0.1 mm
13. Repeat the steps 4 to 12 until the standard value can be obtained.
4.9.50 CR-101 Crease Position Adjustment - Half-Fold Crease Position (Saddle Stitcher Adjustment)
(1) Function
Adjust the crease line position on the crease half-fold or the crease saddle stitching by SD-513 and CR-101.
Adjust the crease line position by the change of the drive amount of the reverse exit motor (M101).
(2) Usage
Perform this adjustment when the misalignment between the fold line and the crease line is not within the standard value.
Note
• Before you adjust the position of the crease line, perform the half-fold position adjustment. (Refer to I.4.9.44 SD-513 Half-Fold
Position Adjustment (Saddle Stitcher Adjustment))
• When you change the paper weight of the paper that you use, the fold line is possibly misaligned against the crease position.
Therefore, be sure to check that the distance between the fold line and the crease position is within the standard value when
you change the paper weight.
• If the fold position and the crease position are different, the fold position is possibly pulled toward the crease position and
change.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [12 Crease Position Adjustment].
4. "Crease Position Adjustment screen"
Press [01 Half-Fold Crease Position].
5. "Half-Fold Crease Position Adjustment screen"
To move away the crease position from the fold position, enter [20] (total 40) to each setting value of the [All] and the paper that you want
to adjust.
6. Press [Print Mode].
7. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
8. Check that the crease position is away from the fold position.
If the crease position overlaps with the fold position, enter [-20] (total -40) to the position where [20] is entered and output the test pattern.
9. Press [Close].
10. "Half-Fold Crease Position Adjustment screen"
Return the set value to "0" or the original value.
11. Press [Print Mode].
12. Press the start key and output the test pattern (number 16) from the same tray as step 7.
13. Line up the output [1] of step 8 and the output [2] of step 12 and check the length of the following "a" and "b".
"a": The length from the leading edge to the fold position [3] of the upper surface of the exited paper
"b": The length from the leading edge to the crease groove edge [5] of the upper surface of the exited paper
Standard value "a" - "b": ± 1 mm or less
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a
[1]
[3] [4]
b
[6] [5] [2]
[1] Output when the crease position is away from the fold [2] Output when "0" or the original value is entered in the
position setting value
[3] Fold position [4] Crease position
[5] Crease groove edge [6] Direction of paper exit
14. When the value is not within the standard value, press [Close].
15. "Half-Fold Crease Position Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
16. Enter the setting data through the numeric buttons and press [<<Set].
Change the length from the leading edge of the exited paper upper surface to the crease position.
• [+]: Lengthen
• [-]: Shorten
Configuration range: -20 to +20
1 step = 0.1 mm
17. Repeat steps 11 to 16 until the standard value can be obtained.
4.9.51 CR-101 Crease Position Adjustment - Tri-Fold Crease Position (Saddle Stitcher Adjustment)
(1) Function
Adjust the crease line position on the crease tri-folding by SD-513 and CR-101.
Adjust the crease line position by the change of the drive amount of the reverse exit motor (M101).
(2) Usage
Perform this adjustment when the misalignment between the fold line and the crease line is not within the standard value.
Note
• Before you adjust the position of the crease line, perform the tri-fold position adjustment. (Refer to I.4.9.42 SD-513 Tri-Fold
Position Adjustment (Saddle Stitcher Adjustment))
• When you change the paper weight of the paper that you use, the fold line is possibly misaligned against the crease position.
Therefore, be sure to check that the distance between the fold line and the crease position is within the standard value when
you change the paper weight.
• If the fold position and the crease position are different, the fold position is possibly pulled toward the crease position and
change.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [12 Crease Position Adjustment].
4. "Crease Position Adjustment screen"
Press [02 Tri-Fold Crease Position].
5. "Tri-Fold Crease Position Adjustment screen"
Press [1st Fold].
6. To move away the crease position from the 1st fold position, enter [20] (total 40) to each setting value of [All] and the paper that you want
to adjust.
7. Press [2nd Fold].
8. To move away the crease position from the 2nd fold position, enter [20] (total 40) to each setting value of [All] and the paper that you want
to adjust.
9. Press [Print Mode].
10. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
11. Check that the crease position is away from the fold position.
If the crease position overlaps with the fold position, enter [-20] (total -40) to the position where [20] is entered and output the test pattern.
12. Press [Close].
13. "Tri-Fold Crease Position Adjustment screen"
Return the set value of [1st Fold] and [2nd Fold] to "0" or the original value.
14. Press [Print Mode].
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15. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
16. Line up the output [1] of step 11 and the output [2] of step 15 and check the length of the following "a", "b", "c", and "d".
"a": The length from the inside leading edge to the 1st fold position [3]
"b": The length from the inside leading edge to the 2nd fold position [5]
"c": The length from the inside leading edge to the 1st fold crease groove edge [7]
"d": The length from the inside leading edge to the 2nd fold crease groove edge [8]
Standard value "a" - "c": ± 1 mm or less
Standard value "b" - "d": ± 1 mm or less
a b
[6]
[1]
[9] c d
[7]
[2]
[8]
[1] Output when the crease position is away from the fold [2] Output when "0" or the original value is entered in the
position setting value
[3] 1st folding position [4] 1st folding crease position
[5] 2nd folding position [6] 2nd folding crease position
[7] 1st fold crease groove edge [8] 2nd fold crease groove edge
[9] Direction of paper exit -
17. When the value is not within the standard value, press [Close].
18. "Tri-Fold Crease Position Adjustment screen"
Select the paper size that you want to adjust.
19. Press [1st Fold] or [2nd Fold].
20. Enter the setting data through the numeric buttons and press [<<Set].
Change the length from the inside leading edge to the crease position of the 1st folding (or the 2nd folding).
• [+]: Lengthen
• [-]: Shorten
Configuration range: -20 to +20
1 step = 0.1 mm
21. Repeat steps 14 to 20 until the standard value can be obtained.
4.9.52 CR-101 Crease Position Adjustment - PB Cover Crease Position (Saddle Stitcher Adjustment)
(1) Function
Adjust the crease line position on the crease perfect bind by CR-101 and PB-503.
Adjust the crease line position by the change of the drive amount of the reverse exit motor (M101).
(2) Usage
Perform this adjustment when the misalignment between the fold line on the spine and the crease line is not within the standard value.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [12 Crease Position Adjustment].
4. "Crease Position Adjustment Menu screen"
Press [03 PB Cover Crease Position].
5. "PB Cover Crease Position Adjustment screen"
Press [Print Mode].
6. Set paper in size that you want to adjust on the Tray and press the Start key to output the test pattern (No.16).
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7. Check the misalignment amount "a" between the fold line of the spine and the 1st crease line. Also, check the misalignment amount "b"
between the fold line of the spine and the 2nd crease line.
Standard value "a": ± 1 mm or less
Standard value "b": ± 1 mm or less
[4] [4]
[1] [3]
a
b
[2]
[1] 1st crease groove edge [2] Fold line of the spine
[3] 2nd crease groove edge [4] Crease of gutter
8. When the value is not within the standard value, press [Close].
9. "PB Cover Crease Position Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
10. Press [Crease line 1] or [Crease line 2].
11. Enter the setting data through the numeric buttons and press [<<Set].
Change the length from the leading edge of the perfect binding cover upper surface to the crease position of the spine.
• [+]: Lengthen
• [-]: Shorten
Configuration range: -20 to +20
1 step = 0.1 mm
12. Repeat steps 5 to 11 until the standard value can be obtained.
(2) Usage
Perform this adjustment when you want to change the form of the spine.
The change on this adjustment is applied at a constant rate for "Spine Corner Forming Strength" on the User Mode.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [13 Flattening a Fold (Strength)].
4. "Flattening a Fold (Strength) Adj. screen"
Press [Print Mode].
5. Enter "C" through the numeric keys and enter "5".
6. Select the A3 or 11 x 17 paper (J paper or plain paper (60g/m 2 to 80 g/m 2 )) and press the start key to output the test pattern (No.16).
7. Check a corner is formed on the spine of the output booklet and there is no wrinkle [1] around the corner on both the cover and back
cover.
[1]
8. If no corner is formed or a wrinkle exists around the corner on the cover and the back cover, press [Close].
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(2) Usage
When the booklet has a bulge, increase the frequency of the flattening.
When the spine is damaged or dirty, decrease the frequency of the flattening.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [14 Flattening a Fold (Frequency)].
4. "Flattening a Fold (Frequency) Adj. screen"
Press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the spine of the exited booklet.
7. Press [Close] when you perform the adjustment.
8. "Flattening a Fold (Frequency) Adj. screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Increase the number of times of the back and forth movement of the roller
• [-]: Decrease the number of times of the back and forth movement of the roller
Configuration range: -5 to +5
1 step = One back and forth movement of the SQF roller
9. Repeat the steps 4 to 8 until an appropriate status is obtained.
(2) Usage
Weaken the folding strength when the fold line on the center of the spine is appealing.
Note
• When you weaken the folding strength, the cover position error or the jam possibly occur.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [15 Spine Fold Line Adjustment].
4. "Spine Fold Line Adjustment screen"
Press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the fold line of the cover of the exited booklet.
7. Press [Close] when you perform the adjustment.
8. "Spine Fold Line Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the strength of the fold line on the center of the spine.
• [+]: Strengthen
• [-]: Weaken
Configuration range: -9 to +9
1 step = 0.5 mm
9. Repeat the steps 4 to 8 until an appropriate status is obtained.
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Adjust the stop position of the stapler head by the change of the drive amount of the stapler movement motor (M64).
(2) Usage
Perform this adjustment when the staple error or the misalignment of the fold line and the staple position occurs.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [16 Staple Offset Adjustment].
4. "Staple Offset Adjustment screen"
Press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the misalignment amount "a" between the fold line and the stapling position.
Standard value "a": = ± 1 mm or less
>@
7. When the value is not within the standard value, press [Close].
8. "Staple Offset Adjustment screen"
Enter the setting data through the numeric buttons and press [Set].
Move the position of the staple against the fold line when the fore edge of the booklet on the booklet tray is up and the booklet is open.
• [+]: Right
• [-]: Left
Configuration range: -10 to +10
1 step = 0.1 mm
Note
• The error of the staple is likely to occur when the misalignment amount between the fold line and the stapling position is
large.
(2) Usage
When the 2-side sitting by TU-503 is tilted, perform this adjustment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [17 Registration Loop Adjustment].
4. "Registration Loop Adjustment screen"
Select the paper type [Plain] or [Thick] that you want to adjust and then select [Print Mode].
Note
• Plain: Paper whose weight is less than 217 g/m 2
• Thick: Paper whose weight is 217 g/m 2 or more
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the slit tilt amount "a-b".
Standard value "a" - "b": ± 1.0 mm or less (fine weight 64 g/m2 or less)
Standard value "a" - "b": ± 0.5 mm or less (other than the above)
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=?
b
a
=?
=?
[1] Direction of paper exit [2] Slit position
7. When the value is not within the standard value, press [Close].
8. "Registration Loop Adjustment screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
9. "Registration Loop Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Adjust the registration loop amount.
• [+]: Make loop amount larger
• [+]: Make loop amount smaller
Configuration range: -50 to +50
1 step = 0.1 mm
Note
• When the tilt of the 2-side slitting is large, increase the loop amount.
• When the wrinkle on the leading side of the paper is large, decrease the loop amount.
10. Repeat the steps 4 to 9 until the standard value can be obtained.
(2) Usage
When the staple tip is off the surface, strengthen the push amount of the clincher.
To curl the shape of the staple (direct the staple tip to inside), weaken the push amount.
Note
• The adjustment is not much effective according to the booklet thickness.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [18 Staple Tip Adjustment].
4. "Staple Tip Adjustment screen"
Press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the floating amount "a" of the staple and the bending angle "b" of the leading edge of the staple.
• When the staple length "c" is 5 mm or more
Standard value "a": 0.5 mm or less
Standard value "b": 0 degrees or more (The tip of the staple is directed to the paper side.)
c
a b
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c
a
7. When the value is not within the standard value, press [Close].
8. "Staple Tip Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
The procedure varies depending on the number of papers in a booklet.
• [+]: The staple is horizontal.
• [-]: The staple is curled.
Configuration range: -9 to +9
Note
• When the booklet thickness is over 4 mm, the adjustment of staple shape (push amount of the clincher) is not available.
• When the booklet length in the main scan direction is less than 182 mm, the adjustment of staple shape (push amount of the
clincher) is not available.
(2) Usage
Perform this adjustment when misalignment occurs only for the rear stapling position against the folding line.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [19 Saddle Position Adjustment].
4. "Saddle Position Adjustment screen"
Press [Print Mode].
5. Set the A3 or 11 x 17 paper and press the Start key to output the test pattern (No.16).
6. Check the misalignment amount "a" between the rear staple position and the folding line.
Standard value "a": = ± 1 mm
>@
7. When the value is not within the standard value, press [Close].
8. "Saddle Position Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
Move the position of the rear staple against the fold line when the fore edge of the booklet on the booklet tray is up and the booklet is
open.
• [+]: Right
• [-]: Left
Configuration range: -20 to +20
1 step = 0.1 mm
9. Repeat steps 4 to 8 until the standard value can be obtained.
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(2) Usage
Perform this adjustment when the poor trimming (for example, fluff on the cut end) in the fore-edge trimming by the SD-513 occurs.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [04 Saddle Stitcher Adjustment].
3. "Saddle Stitcher Adjustment Menu screen"
Press [20 Trimmer Receiver Adjustment].
4. "Trimmer Receiver Adjustment Menu screen"
Select the item that you want to adjust. Select the configuration value.
• "01 Count Select for move"
Select the number of times of the trimming before the trimmer board moves.
Configuration value (number of times): [700], [500], [300]
• "02 Moving Pitch Select"
Select the movement amount when the trimmer board moves.
Configuration value (mm): [1.0], [1.5], [2.0]
• "03 Forcibly Move"
Press "Start" and move the trimmer board for 1 pitch forcibly.
(2) Usage
Conduct this adjustment when the trimming position on the leading edge of the right cover does not fit to the leading edge of the left cover.
Note
• In order to align the leading edges on the left cover and the right cover, perform I.4.9.62 PB-503 Cover lead edge adjustment
(perfect binder adjustment) first and then perform the cover trimming adjustment.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [01 Cover Trimming Adj.].
4. "Cover Trimming Adjustment screen"
Press [Perfect Binder Tray] or [Except PB Tray] to select the tray that you want to adjust.
5. Press [Print Mode].
6. To make test prints and carry out perfect binding, select the paper type and press the start button.
7. Check the cover of the created book if its right-side edge and the left-side edge align with each other.
[3]
8. Press [Exit PrintMode] to change the trimming position of the right cover paper.
9. "Cover Trimming Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: Widen
• [-]: Narrow
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(2) Usage
Conduct this adjustment when the length which the left side of the cover paper exceeds the length (width) of inside pages is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [02 Cover Lead Edge Adj.].
4. "Cover Lead Edge Adj. screen"
Press [PB tray] or [Except PB Tray] to select the tray that you want to adjust.
5. Press [▼] or [▲] to select the paper size of the cover paper.
Select the size of the paper from the following options.
All Size
A4
B5
A5
8.5X11
16K
A5S
5.5x8.5S
Custom (220 mm to 379 mm)
Custom (148 mm to 219 mm)
Note
• The paper sizes described here are the book (the inside pages) finished sizes.
[5]
[1]
[2] 1050fs3358c
9. To change the width of the left cover paper, press [Exit PrintMode].
10. "Cover Lead Edge Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Keep away the cover lead edge from the body
• [-]: Bring the cover lead edge close to the body
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4.9.63 PB-503 Spine corner form position adjustment (perfect binder adjustment)
(1) Function
Adjusts the corner folding position of the cover paper.
(2) Usage
Adjust when the spine corner form position is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [03 Spine Corner Forming Pos.].
4. "Spine Corner Forming Position Adj. screen"
Press [Print Mode].
5. To make test prints and carry out perfect binding, select the paper type and press the start button.
6. Check that the corner edges of the cover paper are created uniformly in the main scan direction.
[4]
[1]
[2]
[3]
1050fs3359c
7. When the corner edges of the cover paper are not created uniformly, press [Exit PrintMode].
8. "Spine Corner Forming Position Adj. screen"
Select either of [Front Adj.] or [Rear Adj.].
Enter a value through the numeric buttons and press [<<SET].
• [+]: Become angular
• [-]: Reduce angles
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(2) Usage
Adjust when the start position for applying the glue to inside pages is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [04 Glue Start Position].
4. "Glue Start Position screen"
Press [Ahead] or [Back] to select which start position, for applying during the forward movement or backward movement, that you want to
adjust.
5. Press [▼] or [▲] to select the paper size of the cover paper.
Select the size of the paper from the following options.
All Size
A4
B5
A5
8.5X11
16K
A5S
5.5x8.5S
Custom (220 mm to 379 mm)
Custom (148 mm to 219 mm)
Note
• The paper sizes described here are the book (the inside pages) finished sizes.
• [Back] does not require the adjustment.
[1]
[2] 1050fs3360c
(Back)
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1 step = 0.1 mm
11. Repeat the steps 4 to 10 until an appropriate value is obtained.
(2) Usage
Adjust when the completion position for applying the glue to inside pages is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [05 Glue Finish Position].
4. "Glue Finish Position screen"
Press [Ahead] or [Back] to select which finish position, for applying during the forward movement or backward movement, to be adjusted.
5. Press [▼] or [▲] to select the paper size of the cover paper.
Select the size of the paper from the following options.
All Size
A4
B5
A5
8.5X11
16K
A5S
5.5x8.5S
Custom (220 mm to 379 mm)
Custom (148 mm to 219 mm)
Note
• The paper sizes described here are the book (the inside pages) finished sizes.
[1]
[2] 1050fs3361c
(Back)
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(2) Usage
Adjust it when the applied glue does not harden or when the cover paper easily comes unglued.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [06 Temperature Adjustment].
4. "Temperature Adjustment screen"
Press [Print Mode].
5. To make test prints and carry out perfect binding, select the paper type and press the start button.
6. Check that the glue applied has dried appropriately.
7. To adjust the dryness of the glue, press [Exit PrintMode].
8. "Temperature Adjustment screen"
Select the option where the temperature is configured.
The following options are provided.
• Glue Tank - Top
• Glue Tank - Mid
• Glue Tank - Low
• Glue apply roller
9. Enter a value through the numeric buttons and press [<<SET].
• Glue Tank - Top
Setting range: 128 °C to 136 °C
Default: 132 °C
• Glue Tank - Mid
Setting range: 140 °C to +145 °C
Default: 145 °C
• Glue Tank - Low
Setting range: 180 °C to +190 °C
Default: 185 °C
• Glue apply roller
Setting range: 160 °C to +170 °C
Default: 165 °C
10. Repeat the steps 4 to 9 until an appropriate value is obtained.
(2) Usage
Adjust when the alignment width of the inside pages in the main scan direction is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [07 Sub Compile CD Width Adj.].
4. "Sub Compile CD Width Adj. screen"
Press [▼] or [▲] to select the paper size.
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(2) Usage
Adjust when the alignment width of the inside pages in the main scan direction is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [08 Clamp CD Width Adjustment].
4. "Clamp CD Width Adjustment screen"
Press [▼] or [▲] to select the paper size.
Select the size of the paper from the following options.
All Size
A4
B5
A5
8.5X11
16K
A5S
5.5x8.5S
Custom (220 mm to 379 mm)
Custom (148 mm to 219 mm)
Note
• The paper sizes described here are the book (the inside pages) finished sizes.
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(2) Usage
Adjust when the positional relation in the main scan direction between the cover paper and the inside pages is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [09 Cover Up/Down CD Width Adj.].
4. "Cover Up/Down CD Width Adjustment screen"
Press [Perfect Binder Tray] or [Except PB Tray] to select the tray that you want to adjust.
5. Press [Print Mode].
6. To make test prints and carry out perfect binding, select the paper type and press the start button..
7. Check if the relation between the main scan position of the cover and that of the inside pages are appropriate.
8. To adjust the relation of their main-scanning positions, press [Exit PrintMode].
9. "Cover Up/Down CD Width Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Reduce the dispersion
• [-]: Reduce the distortion
(2) Usage
Adjust when the alignment width of the inside pages in the sub scan direction is not adequate.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment Menu screen"
Press [05 Perfect Binder Adjustment].
3. "Perfect Binder Adjustment menu screen"
Press [10 Clamp FD Position Adj.].
4. "Clamp FD Position Adjustment screen"
Press [▼] or [▲] to select the paper size.
Select the size of the paper from the following options.
All Size
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A4
B5
A5
8.5X11
16K
A5S
5.5x8.5S
Custom (220 mm to 379 mm)
Custom (148 mm to 219 mm)
Note
• The paper sizes described here are the book (the inside pages) finished sizes.
(2) Usage
Adjust it when the punch holes are misarranged in the main scan direction.
(3) Procedure
1. "Finisher Adjustment menu screen"
Press [07 Finisher Adjustment].
2. "Service Mode Menu screen"
Press [06 Relay Stacker Adjustment].
3. "Relay Stacker Adjustment Menu screen"
Press [01 Paper Width Adjustment].
4. "Paper Width Adjustment screen"
Press [Print Mode].
5. Place 10 sheets of paper that you want to adjust the size. .
Change the setting to "10" to select the punch.
Press the start button.
6. Check the diameter of the through-hole when the ejected paper is stacked.
Holes Standard value (mm)
2-Holes φ5.0 or larger
3-Holes φ6.5 or larger
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Paper Width Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
1. [+]: To reduce the tilts
2. [-]: To reduce the randomness
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(2) Usage
Adjust it when the punch holes are misarranged in the paper path direction.
(3) Procedure
1. "Service Mode Menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [06 Relay Stacker Adjustment].
3. "Relay Stacker Adjustment Menu screen"
Press [02 Paper Length Adjustment].
4. "Paper Length Adjustment screen"
Press [Print Mode].
5. Press [Print Mode].
6. Place 10 sheets of paper that you want to adjust the size.
Change the setting to "10" to select the punch.
Press the start button.
7. Check the diameter of the through-hole when the ejected paper is stacked.
Holes Standard value (mm)
2-Holes φ5.0 or larger
3-Holes φ6.5 or larger
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Paper Length Adjustment screen"
Enter the setting data through the numeric buttons and press [<<Set].
• [+]: To reduce the tilts
• [-]: To reduce the dispersion
(2) Usage
Conduct this adjustment when the staple position of the saddle stitching by FS-612 is not within the standard value.
Note
• Be sure the Half-Fold Stopper Adjustment has been adjusted in advance. (Refer to I.4.9.74 FS-612 Half-Fold stopper adjustment)
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
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15sjf3c100na
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Fold & Staple Stopper screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Move to the left
• [-]: Move to the right
(2) Usage
Conduct this adjustment when the folding position of half folding and the saddle stitching by FS-612 is not within the standard value.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [02 Half-Fold Stopper Adj.].
3. "Half-Fold Stopper Adj. screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
4. Press [Print Mode].
5. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
6. Check the misalignment "a" on the edge of the output paper.
Standard value "a": = ± 1 mm
a
15sjf3c101na
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Half-Fold Stopper Adj. screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Shorten the top side of the paper exit.
• [-]: Lengthen the top side of the output.
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(2) Usage
Conduct this adjustment when the punch position of the punch kit (PK) in the main scan direction is not within the standard value.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [03 Punch Adjustment].
3. "Punch Adjustment menu screen"
Press [01 Vertical Position Adj.].
4. "Punch Adjustment <Vertical Position Adjustment> screen"
Press [▼] or [▲] to select the paper size that you want to adjust.
5. Press [Print Mode].
6. Place the paper that you want to adjust the size on the tray and press the Start key to output test pattern (Number 16).
7. Fold the output paper in half in the main scan direction, and measure the gap "a" between the center line of the print and the center of the
punch hole.
Standard value "a": = ± 1mm
[1]
[2]
15knf3c002nb
8. When the value is not within the standard value, press [Exit PrintMode].
9. "Punch Adjustment <Vertical Position Adjustment> screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Move to the back
• [-]: Move to the front
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(2) Usage
Conduct this adjustment when the punch position of the punch kit (PK) in the sub scan direction is not within the standard value.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [03 Punch Adjustment].
3. "Punch Adjustment menu screen"
Press [02 Horizontal Position Adj.].
4. "Punch Adjustment <Horizontal Position Adjustment> screen"
Select [PI Tray] or [Main Body Tray], and press [Print Mode].
5. Place paper in the tray or PI, and press Start to print the test pattern (Number 16).
6. Check the punch position "a" of the output paper in the sub scan direction.
Standard value a: 10.5mm ± 5.0mm
a
15knf3c001nb
7. When the value is not within the standard value, press [Exit PrintMode].
8. "Punch Adjustment <Horizontal Position Adjustment> screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Wider
• [-]: Narrower
(2) Usage
Conduct this adjustment when the punch hole of the punch kit (PK) is not straight.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [03 Punch Adjustment].
3. "Punch Adjustment menu screen"
Press [03 Registration Adjustment].
4. "Punch Adjustment <Registration Adjustment> screen"
Select the item that you want to adjust, and press [Print Mode].
5. Place paper in the tray or PI, and press Start to print the test pattern (Number 16).
6. If the problem is not solved, press [Exit PrintMode].
7. "Punch Adjustment <Registration Adjustment> screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (larger) to +20 (smaller)
1 step = 0.8mm
8. Repeat the steps 4 to 7 until an appropriate value is obtained.
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(2) Usage
Adjust the sensitivity of the sensor after you replace the punch drive board (PDB) or the paper size sensor (PS305).
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [03 Punch Adjustment].
3. "Punch Adjustment menu screen"
Press [04 Paper Edge Detect Sensor Adjustment].
4. "Paper Edge Detect Sensor Adjustment screen"
Press [Start].
5. A message "Completed" appears when the adjustment is finished successfully.
(2) Usage
Conduct this adjustment when the 1st folding position of the multi tri-folding by FS-612 is not within the standard value.
Note
• The 2nd folding position (dimension "b") is mechanically adjusted. (Refer to I.20.12 Tri-folding position adjustment )
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [04 Tri-Fold Adjustment].
3. "Tri-Fold Adjustment screen"
Select the paper size that you want to adjust and press [Print Mode].
4. Load the selected size paper which you want to adjust on the tray and press the Start key to output the test pattern (number 16 or number
33).
5. Check "a" on the outputted paper.
Paper size Standard value (mm)
a b c
A4S 95 ± 2 101 ± 2 101 ± 2
81/2 x 11S 89 ± 2 95 ± 2 95 ± 2
c
a
[1]
b 15sjf3c102na
6. When the value is not within the standard value, press [Exit Print Mode].
7. "Tri-Fold Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Narrow
• [-]: Widen
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(2) Usage
Conduct this adjustment when the staple intervals of the saddle stitching and flat stapling by FS-612 are not within the standard value.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [05 2 Pos. Staple Pitch Adj.].
3. "2 Position Staple Pitch Adjustment screen"
Press [Fold&Staple] or [Staple].
4. Press [Print Mode].
5. Press the Start key to output the test pattern (number 16 or number 33).
6. Check the staple pitch of the output paper.
Standard value a: 128 mm ± 6 mm
[1] Staple
[2] Folding & Stapling
a 15sjf3c103na
[1]
a
15sjf3c104na
[2]
7. When the value is not within the standard value, press [Exit PrintMode].
8. "2 Position Staple Pitch Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
• [+]: Widen
• [-]: Narrow
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(2) Usage
Conduct this adjustment when the paper size is not correctly detected at the cover sheet tray of the PI.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [06 Post Inserter Tray Size].
3. "Post Inserter Tray Size screen"
Press [Next] or [Previous], select the upper tray or lower tray, and press [A4S] or [81/2 x 11S].
4. Load A4S or 81/ x 11S paper in the selected tray of PI and press [Start]. (When you selected [81/ x 11S] in step 3, load 81/ x 11S
2 2 2
paper in the tray.)
5. A message "Completed" appears.
6. When you adjust another tray, repeat the steps 3 to 5.
7. Exit the service mode, and check if the size of the paper that is placed in the PI is correctly detected.
(2) Usage
Change the maximum setting when the staples are buckled or the paper folded is not enough.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [07 Output Quantity Limit].
3. "Output Quantity Limit screen"
Enter the maximum number of sheets for each item with the numeric buttons and press [<<SET].
(2) Usage
To configure the setting to adjust the paper curl amount of the FS-612 and FS-531.
Conduct this adjustment when the paper leading edge buckling of the 1st folding or the misalignment of the ejected paper because of the
paper curl occurs depending on the paper type while the tri-folding is selected.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. [Finisher Adjustment menu screen]
Press [08 Curl Adjustment].
3. "Curl Adjustment setting screen"
With the setting button of each item, select the pressure of the paper exit de-curler roller of the main body from "+2, +1, 0".
Note
• The curling direction changes depending on the paper type, weight, humidification, and loaded direction in the tray. Therefore,
be sure to check the condition of the ejected paper and adjust the setting.
• See the following as the guide.
1. Face up paper exit
• "Simplex (Tri-Fold 62-80 g/m 2 : Inside Print)":
When the leading edge of the 1st fold paper is buckled with the default "+2", change it to "+1" or "0".
• "Simplex (Tri-Fold 81-105 g/m 2 : Inside Print)":
When the leading edge of the 1st fold paper is buckled with the default "0", change it to "+1" or "+2".
2. Face down paper exit
• "Simplex (Except Tri-Fold Print Side=Front)":
Paper tends to be curled convexly. When the convexly curled amount is too much on the main tray with the default "0",
change it to "+1" or "+2".
• "Simplex (Print Side=Back)":
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With the default "+2", paper tends to be curled concavely. When the concavely curled amount is too much on the main
tray, change it to "+1" or "0".
• "Duplex":
When the concavely curled amount is too much on the main tray with the default "+1", change it to "0". When the
convexly curled amount is too much, change it to "+2".
(2) Usage
Conduct this adjustment when the initialization cannot be done because of the various change in the finisher adjustment items by CE.
Note
• The adjustment data of "Stacker Adjustment (LS)", "Trimmer Receiver Adj. (SD)", "Paper Edge Detect Sensor Adjustment (PK)",
"Post Inserter Tray Size (PI)", and "Output Quantity Limit (FS-531 and FS-612)" are not restored.
(3) Procedure
1. "Service Mode menu screen"
Press [07 Finisher Adjustment].
2. "Finisher Adjustment menu screen"
Press [07/09 Recall Standard Data].
3. "Recall Standard Data screen"
Press [Factory Initial Data] or [Installation Initial Data].
Note
• Selecting [Factory Initial Data] recalls the factory initial data.
• Selecting [Installation initial data] recalls the adjustment values stored when the code "90-00" of the I/O check mode was
conducted.
(2) Procedure
1. "Service Mode menu screen"
Press [08 Firmware Version].
2. "Firmware Version menu screen"
Press [01 Firmware Version].
3. "Indication of Firmware Version screen"
Each firmware version appears.
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• Conduct the settings of the mail address and the mail server that you use for the E-mail system of CS Remote Care beforehand.
• Press [Utility/Counter] → [Administrator Setting] → [Network Setting] → [E-mail Initial Setting] to perform the setting.
Otherwise configure from [E-mail Initial Setting] on [Extension for maintenance] of Web Utilities. (Refer to I.4.11.6 Mail initial
setting)
• When you conduct the setup again for the main body that has done the CS Remote Care setup once, conduct RAM clear for CS
Remote Care first and then setup again. (Refer to I.4.11.15 Initialization of RAM for CS Remote Care)
(2) When you use E-mail (Simplex (from the machine to the center))
1. Device registration on CS Remote Care center
Pre-register the device with the application on the center side. The pre-registration of the device at the center side can be skipped. After
the initial connection, in this case, register the device at the center side.)
For the device registration method at the center side, refer to the user's guide on the CS Remote Care center application.
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3. Press [OK].
12. Fixed Date/Time Setting
1. Press [Fixed Date/Time Setting] on the [E-mail (Simplex) Setting menu] screen.
2. Enter the fixed date and time.
• Press [Set] to move the cursor among the year, month, day, hour, and minute fields.
3. Press [OK].
13. Collecting Data Setting
1. Press [Collecting Data Setting] on the [E-mail (Simplex) Setting menu] screen.
2. Select the data that you want to collect.
• Basic data
• Account track data
• Machine adjustment data
• Coverage data
3. Press [OK].
14. Activate and deactivate the power switch (SW2) of the main body.
15. Initial connection
1. Press [Service Mode] → [CS Remote Care] → [CS Remote Care] → [Detail Setting] → [Basic Setting].
2. Press [First Call] to send the initial connection mail to the center.
3. Once the mail delivery completes normally, CS Remote Care setting screen appears. (Once the mail sending to the SMTP server
normally, the registration on the machine completes.)
4. The initial connection completes when the center receives the initial connection mail. In case the device pre-registration at the center
side is skipped, it turns to be the temporary registered status when the center receive the initial connection mail. The initial connection
is completed when the device is registered at the center side.
Note
• When the transmission error occurs against the center, check the error code that appears. (Refer to I.4.11.16 CS Remote
Care error code list)
• You can transfer the log information to the WebDAV server. Refer to I.4.11.8 Log forwarding function for the details.
4.11.3 Setup procedure of the CS Remote Care (When using phone line modem)
Conduct the following procedure to setup when you use the phone line modem as the CR Remote Care system.
Note
• When you conduct the setup again for the main body that has done the CS Remote Care setup once, conduct RAM clear for the
CS Remote Care first and then setup again (Refer to I.4.11.16 CS Remote Care error code list)
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• Use the Data modem of ITU-T V.34/V.32 bis/V.32 compliance, AT command compliance.
4.11.4 Setup procedure of the CS Remote Care (When using WebDAV server)
Conduct the following procedure to setup when you use the http communication as a CR Remote Care system.
Note
• Main body NIC can be used. CSRC cannot be used for the EFI controller NIC.
• When you conduct the setup again for the main body that has done the CS Remote Care setup once, conduct RAM clear for CS
Remote Care first and then setup again. (Refer to I.4.11.15 Initialization of RAM for CS Remote Care)
• Be sure to perform the communication setting before the http proxy server is used or the authentication is required for the Web
server.
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• Press [Utility/Counter] → [Administrator Setting] → [Network Setting] → [http Communication Setting] to perform the setting.
Otherwise configure from [CSRC http Communication Setting] on [Extension for maintenance] of Web Utilities. (Refer to I.
4.11.7 http communication setting)
14. Deactivate and activate the sub power switch (SW2) of the main body.*2
Note
• 2* The Heart Beart function does not work when SW2 of the main body is not turned OFF/ON after the First Call finishes.
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• You can transfer the log information to the WebDAV server. Refer to I.4.11.8 Log forwarding function for the details.
(2) When you use http (Simplex (from the machine to the center))
1. Device registration on CS Remote Care center
Pre-register the device with the application on the center side. The pre-registration of the device at the center side can be skipped. After
the initial connection, in this case, register the device at the center side.)
For the device registration method at the center side, refer to the user's guide on the CS Remote Care center application.
2. I/O check mode, data collection clear valid
Configure [03-6] to "On (1)" from [Service Mode] → [System Setting] → [Software DIPSW Setting].
3. CS Remote Care memory initialization
1. Press [Service mode] → [State Confirmation] → [I/O Check Mode].
2. Enter "15" with numeric keys and confirm that "015-00" appears on the screen.
3. Press the [Access] button.
4. Enter "98" with numeric keys and confirm that "015-98" appears on the screen.
5. Press [Start] button and confirm that the output check display switches to "FIN".
4. CS Remote Care function ON
Configure [15-5] to "On (1)" from [Service Mode] → [System Setting] → [Software DIPSW Setting].
5. CS Remote Care system selection
Press [http] on [Service Mode] → [CS Remote Care] → [CS Remote Care].
6. Communication method selection
Press [Simplex] on [CS Remote Care setting] screen.
7. ID code entry
1. Press [ID code].
2. Enter the 7-digit serviceman ID with numeric keys and press [ID code] again.
8. Press [Detail Setting] to display the [http (Simplex) Setting Menu] screen.
9. Basic setting
1. Press [Basic Setting] on the [http (Simplex) Setting menu] screen.
2. Press [Center ID] and enter the center ID (5 digits).
• The serial number that is input from [Service Mode] → [System Setting] → [Serial Number Setting] appears on [Device ID].
The serial number that is input appears.
3. Press [Web Server] and enter the URL of the Web server (Less than 255 one-byte characters)
4. Press [Cryptogram] to make a selection to decide whether it is encrypted or not.
• Defaul value (for inch area): Not Use Encryption
• Default value (except inch area) :Use Encryption
5. Press [OK].
10. Heart Beat setting *1
1. Press [Heart Beat Setting] on the [http (Duplex) Setting menu] screen.
2. Press [Heart Beat Setting] to make a selection to decide whether the Heart Beat function is made valid or invalid.
• Defaul value (for inch area): Disable
• Default value (except inch area): Enable
3. Press [Heart Beat Interval] to enter the transmission interval of the Heart Beats (1 minute to 256 minutes, default: 30 minutes).
4. Press [Heart Beat Send] to make a selection to decide whether the fixed time transmission of the Heart Beat is made valid or invalid.
(Default: Enable)
• Defaul value (for inch area): Disable
• Default value (except inch area): Enable
5. Press [Heart Beat Fix Send Time] to enter the time for the Heart Beat transmission at the fixed time.
6. Press [OK].
Note
• 1* Heart Beat function is a function to notify that the machine is on active mode by you upload the Heart Beat file
periodically to the registered Web server. Heart Beat file contains the information of the total counter and the status.
3. Press [OK].
13. Fixed Date/Time Setting
1. Press [Fixed Date/Time Setting] on the [http (Simplex) Setting menu] screen.
2. Enter the fixed date and time.
• Press [Set] to move the cursor among the year, month, day, hour, and minute fields.
3. Press [OK].
14. Collecting Data Setting
1. Press [Collecting Data Setting] on the [http (Simplex) Setting menu] screen.
2. Select the data that you want to collect.
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• Basic data
• Account track data
• Machine adjustment data
• Coverage data
3. Press [OK].
15. Activate and deactivate the sub power switch (SW2) of the main body.
16. First call execution
1. Press [Basic Setting] on the [http (Simplex) Setting menu] screen.
2. Press [First Call] to start the initial transmission.
3. Once the initial call completes normally, CS Remote Care setting screen appears. (Once the initial connection file is stored in the Web
server normally, the registration on the machine completes.)
• The initial connection completes when the center receives the initial connection file. In case the device pre-registration at the
center side is skipped, it turns to be the temporary registered status. The initial connection is completed when the device is
registered at the center side.
Note
• When the transmission error occurs against the center, check the error code that appears. (Refer to I.4.11.16 CS Remote
Care error code list)
17. Deactivate and activate the sub power switch (SW2) of the main body.*2
Note
• 2* The Heart Beart function does not work when SW2 of the main body is not turned OFF/ON after the First Call finishes.
• You can transfer the log information to the WebDAV server. Refer to I.4.11.8 Log forwarding function for the details.
4.11.5 List of combinations of E-mail CS Remote Care and Mail remote notification system
To change a combination of the E-mail CS Remote Care and the Mail remote notification system, refer to this table to configure the DIPSW
setting or the mail account setting.
Mail remote
E-mail CS Remote
notification
Care using the Configurati
Case system Setting item Remark
machine NIC on value
Notification
E-mail used
system
"Use the mail remote notification
system" of the main body NIC Web ON
utility
1 ○ ○ (*2)
"Service Mode - Software DIPSW": 15-5
1
(*1)
"Use the mail remote notification
system" of the main body NIC Web ON
2 ○ - utility -
"Service Mode - Software DIPSW": 15-5
0
(*1)
"Use the mail remote notification
system" of the main body NIC Web ON (*3)
3 - ○ utility -
"Service Mode - Software DIPSW": 15-5
1
(*1)
"Use the mail remote notification
system" of the main body NIC Web OFF
4 - - utility -
"Service Mode - Software DIPSW": 15-5
1
(*1)
*1 Service mode - Software DIPSW setting: 15-5 (CS remote care function active, 0=OFF, 1=ON)
*2 Mail remote notification system and CS Remote Care using the main body NIC share the same mail account.
*3 Even when the mail remote notification system is not used, select "Yes" and conduct the mail initial setting.
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• [Receive mail server]: Configure the IP address of the receiving mail server. When you input the host name, configure the DNS server
on [Machine NIC Setting].
• [Receive Mail Server Type]: Configure the type of the receive mail server (POP3/IMAP).
4. Press [Next] to conduct the following settings.
• [POP3/IMAP Port Number]: Configure the port number of the receive mail server.
• [Receive Mail Account]: Configure the account name.
• [Receive Mail Password]: Configure the account password.
• [E-mail Address for Machine]: Configure the E-mail address for machine NIC.
• [POP (IMAP) before SMTP Authentication]: Make a setting whether to use the POP (IMAP) before SMTP Authentication or not.
• [SSL Encryption of SMTP]: Configure whether to encrypt the SMTP communication.
• [SSL Encryption of POP (IMAP)]: Configure whether to encrypt the POP (IMAP) communication.
5. Press [Next] to conduct the following settings.
• [SMTP Authentication]: Select whether to use the SMTP authentication or not.
• [SMTP Authentication User ID]: Adjust the user ID of the SMTP authentication.
• [SMTP Authentication Password]: Adjust the password of the SMTP authentication.
6. Press [Test] and press [Yes] on the confirmation screen to conduct the sending and receiving test.
7. Press [OK].
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
3 • 3 minutes: 5-3=0, 5-2=0, 5-1=1, 0 0 0
5-0=1
• 4 minutes: 5-3=0, 5-2=1, 5-1=0,
5-0=0
• 5 minutes: 5-3=0, 5-2=1, 5-1=0,
5-0=1
• 6 minutes: 5-3=0, 5-2=1, 5-1=1,
5-0=0
• 7 minutes: 5-3=0, 5-2=1, 5-1=1,
5-0=1
• 8 minutes: 5-3=1, 5-2=0, 5-1=0,
5-0=0
• 9 minutes: 5-3=1, 5-2=0, 5-1=0,
5-0=1
• 10 minutes: 5-3=1, 5-2=0,
5-1=1, 5-0=0
4 Reservation • 0: - 0 0 0
5 • 1: - 0 0 0
6 0 0 0
7 0 0 0
6 0 Modem redial times • 0 to 9: 000 0000 to 000 1001 0 0 0
1 • 10: 000 1010 1 1 1
• 11 to 99: 000 1011 to 110 0011
2 (6 to 0 bit) 0 0 0
3 1 1 1
4 0 0 0
5 0 0 0
6 0 0 0
7 Reservation • 0: - 0 0 0
• 1: -
7 0 Redial for response time out • 0: Not redial 1 1 1
• 1: Redial
1 Reservation • 0: - 0 0 0
2 • 1: - 0 0 0
3 0 0 0
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
8 0 Retransmission interval on E-mail delivery error • 0 minute: 8-3=0, 8-2=0, 8-1=0, 0 0 0
1 8-0=0 1 1 1
• 10 minutes: 8-3=0, 8-2=0,
2 8-1=0, 8-0=1 1 1 1
3 • 20 minutes: 8-3=0, 8-2=0, 0 0 0
8-1=1, 8-0=0
• 30 minutes: 8-3=0, 8-2=0,
8-1=1, 8-0=1
• 40 minutes: 8-3=0, 8-2=1,
8-1=0, 8-0=0
• 50 minutes: 8-3=0, 8-2=1,
8-1=0, 8-0=1
• 60 minutes: 8-3=0, 8-2=1,
8-1=1, 8-0=0
• 70 minutes: 8-3=0, 8-2=1,
8-1=1, 8-0=1
• 80 minutes: 8-3=1, 8-2=0,
8-1=0, 8-0=0
• 90 minutes: 8-3=1, 8-2=0,
8-1=0, 8-0=1
• 100 minutes: 8-3=1, 8-2=0,
8-1=1, 8-0=0
• 110 minutes: 8-3=1, 8-2=0,
8-1=1, 8-0=1
• 120 minutes: 8-3=1, 8-2=1,
8-1=0, 8-0=0
4 Reservation • 0: - 0 0 0
6 • 1: - 0 0 0
7 0 0 0
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Default setting
DIPSW Bit Function Set value
Japan Inch Metric
9 0 Retransmission times on E-mail delivery error • 0 to 9: 000 0000 to 000 1001 0 0 0
1 • 10: 000 1010 1 1 1
• 11 to 99: 000 1011 to 110 0011
2 (6 to 0 bit) 0 0 0
3 1 1 1
4 0 0 0
5 0 0 0
6 0 0 0
7 Reservation • 0: - 0 0 0
• 1: -
10 0 Time zone setting • -12 to -1: 1111 0100 to 1111 0 0 0
1 1111 0 0 0
• 0: 0000 0000
2 • 1 to 12: 0000 0001 to 0001100 0 0 0
3 (7 to 0 bit) 0 0 0
4 0 0 0
4 0 0 0
6 0 0 0
7 0 0 0
11 0 Timer 1 • 0 second to 31 seconds: 0000 0 0 0
1 RING receive → CONNECT receive 0000 to 0001 1111 0 0 0
• 32 seconds: 0010 0000
2 • 33 seconds to 255 seconds: 0 0 0
3 0010 0001 to 1111 1111 0 0 0
4 (7 to 0 bit) 0 0 0
5 1 1 1
6 0 0 0
7 0 0 0
12 0 Timer 2 • 0 second to 63 seconds: 0000 0 0 0
1 Dial calling complete → CONNECT receive 0000 to 0011 1111 0 0 0
• 64 seconds: 0100 0000
2 • 65 seconds to 255 seconds: 0 0 0
3 0100 0001 to 1111 1111 0 0 0
4 (7 to 0 bit) 0 0 0
5 0 0 0
6 1 1 1
7 0 0 0
13 0 Timer 3 • 0: - 0 0 0
1 Not used • 1: - 1 1 1
2 0 0 0
3 1 1 1
4 0 0 0
5 0 0 0
6 0 0 0
7 0 0 0
14 0 Timer 4 • 0 to 31 (x 100 milliseconds): 0 0 0
1 Connection → Start request telegram delivery 0000 0000 to 0001 1111 0 0 0
• 32 (x 100 milliseconds): 0010
2 0000 0 0 0
3 • 33 to 255 (x 100 milliseconds) : 0 0 0
4 0010 0001 to 1111 1111 0 0 0
(7 to 0 bit)
5 1 1 1
6 0 0 0
7 0 0 0
15 0 Timer 5 • 0 second to 29 seconds: 0000 0 0 0
1 Waiting time for the response from other side 0000 to 0001 1101 1 1 1
• 30 seconds: 0001 1110
2 • 31 seconds to 255 seconds: 1 1 1
3 0001 1111 to 1111 1111 1 1 1
4 (7 to 0 bit) 1 1 1
5 0 0 0
6 0 0 0
7 0 0 0