Apollo Metalex Pvt Ltd.

Unit-3
Works : A-22 Industrial Area, Sikandrabad,
Dist. Bulandshahar, U.P.-203205

MILL COOLANT ANALYSIS REPORT

SHIFT:- DAY Sample Time:- 9.30AM Date:- 16.07.2019

Sr.No. Parameter Unit Specification Result

1 Temp. ⁰C 50- 55
2 pH 5.50 – 6.50
3 % Oil % 2.0 – 3.0
4 Chloride ppm 50 max.
5 Conductivity µS/cm. 400 max.
6 Iron Content mg/liter 200max.
7 Saponification Number mgKoH/gm 135 min.
8 Acid Number mgKoH/gm 14 - 20
9 Emulsion Stability Index 0.65 – 0.90
10 % Tramp % 10.0 max

GRINDING MILL
Time System Parameter Specification Result
MILL-1 (Backup Roll) % Oil 3.0 min.
MILL-2 (Work Roll) % Oil 3.0 min.

Checked by Approved by

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 Apollo Metalex Pvt Ltd.Unit-3
Works : A-22 Industrial Area, Sikandrabad,
Dist. Bulandshahar, U.P.-203205

PICKLING ACID & RINSE WATER TEST REPORT

SHIFT:- Sample Time:- Date:-

Sr. Parame Tank No.-1 Tank No:-2 Tank No:-3 Tank No:-4
No. ter
Specified Actual Specified Actual Specified Actual Specified Actual
Value Value Value Value Value Value Value Value
1 Specific
Gravity

2 % HCL 1.0 –3.0 3.0 – 6.0 6.0 – 12.0 12.0 – 18.0

3 % Fe 18.0 % max 12 % max 10 % max 6.0 % max

4 Temp. (60.0 – 70.0) (60.0 – 70.0) (60.0 – 70.0) ⁰C (60.0 – 70.0) ⁰C

⁰C ⁰C

RINSE WATER
Sr. No. Parameter Specified Value Actual Value
1 PH 6.50 max

2 Chloride 20 ppm max

3 Conductivity 100 µS/cm.

4. Temp. (60.0 – 70.0) ⁰C

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 Apollo Metalex Pvt Ltd.Unit-3
Works : A-22 Industrial Area, Sikandrabad,
Dist. Bulandshahar, U.P.-203205

GP TEST REPORT

SHIFT:- Sample Time:- Date:-

Parameter Specified Value Actual Value

% HCL 18.0 – 24.0 20.766

Pickling acid Bath
% Fe 6.0 max 0.560

Temp. (60.0 – 70.0) ⁰C 68.0

Parameter Specified Value Actual Value

PH 3.0 – 5.0
Chromic Acid Bath
Acid 1.50 – 2.0
Concentration

Temp. (60.0 – 70.0) ⁰C

Parameter Specified Value Actual Value

Flux Sample PH 2.50 – 5.0

% Fe 0.10 max

Checked by Approved by

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 Apollo Metalex Pvt Ltd.Unit-3
Works : A-22 Industrial Area, Sikandrabad,
Dist. Bulandshahar, U.P.-203205

WATER ANALYSIS REPORT

SHIFT:- Sample Time:- Date:-

Parameter pH Hardness Chloride P- M-Alkalinity Conductivit

Alkalinity ppm y
ppm ppm ppm
µS/cm.

Specified 6.5 -7.5 < 20 < 15 nil 5 max < 10

D.M. Water Value
Actual Value
R.O.Water Specified 5.5 – 7.0 30 max 35 max nil 30 max 150 max
Value
Actual Value
Old Plant
Actual Value
New Plant
Specified
Raw Water Value
Actual Value

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 Good Luck Steel Tubes Ltd.
Works : A-22 Industrial Area, Sikandrabad,
Dist. Bulandshahar, U.P.-203205

BOILER & E.T.P WATER ANALYSIS REPORT

SHIFT:- Sample Time:- Date:-

Parameter pH Hardness Chloride P- M- T.D.S Conducti

Alkalinity Alkalinity vity
ppm ppm ppm ppm ppm
µS/cm.

Specified 7.50 max 5.0 max 100 max nil 400 max 780 max 1200max
Soft Value
Water Actual
Value
Specified 8.50 max 5.0 max 100 max 50 max 500 max 780 max 1200max
Feed Value
Water Actual
Value
Specified 10.50 – 11 10 max 300 max 400 - 500 700 max 3500 5500
Blow- Value max max
Down Actual
Water Value

E.T.P. WATER
Parameter pH Iron Chloride T.D.S Conductiv
ppm ppm ppm ity
µS/cm.
Time
Specified 6.0 – 9.0 < 3.0 < 900 < 2100
Value
Actual Value

Actual Value

Checked by Approved by

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