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Abstract—A new single-stage, single-switch power factor cor- Ac/dc conversion ratio.
rection converter with output electrical isolation will be proposed Storage capacitor voltage to output voltage ratio.
in this paper. The topology of this converter is derived by com-
bining a boost circuit and a forward circuit in one power stage. To
improve the performance of the ac–dc converter (i.e., good power
factor correction, low total harmonic distortion (THD) and low I. INTRODUCTION
dc bus voltage), two bulk storage capacitors are adopted. Its ex-
cellent line regulation capability makes the converter suitable for
universal input application. Due to its simplified power stage and
control circuit, this converter presents a better efficiency, lower
W ITH the development in advanced power semiconductor
devices, more and more switch-mode power supplies
(SMPS’s) and other power switching circuits are used in modern
cost and higher reliability. Detailed steady state analysis and de- power system. Due to the nonlinear behavior of power switched
sign procedure will be presented. To verify the performance of the
proposed converter, a design example along with P-simulation pro- circuits, distorted currents are normally drawn from the line, re-
gram with integrated circuit emphasis (PSPICE) simulation and sulting in low power factor (usually less than 0.67) and high total
experimental implementation will be given. The measured power harmonic distortion (THD). Declining power quality in many
factor and efficiency are 99% and 87% at low line (i.e., 110 VAC) power electronic systems has become an important issue as il-
operation, and 95% and 81% at high line (i.e., 220 VAC) operation, lustrated by many recent surveys and industry reports [1]–[3].
respectively.
Traditionally, to improve power factor of a given power elec-
Index Terms—AC–DC converters, high frequency power conver- tronic system, normally a power factor correction (PFC) cir-
sion, power factor correction, switching mode power supply.
cuit is designed and placed in front end of the system, which
in turn interfaced with the load. This PFC circuit may be an
NOMENCLATURE independent unit followed by a dc–dc converter, or an insep-
Ac/dc average duty ratio. arable part of circuit incorporated into the power supply of the
Maximum duty ratio. load, namely two-stage PFC power supply and single-stage PFC
dDc input voltage. power supply, respectively. Because the line voltage is normally
Output voltage. not distorted (near sinusoidal), the basic idea of PFC is design
Output current. circuits with certain means to force the line current to follow the
Line voltage. waveform of the line voltage.
Line current. Because of the nature of PFC, there exists an unbalance of
Rectified line voltage. instantaneous power between the input power, which is an al-
Rectified line current. ternative quantity with two times the line frequency, and its dc
Averaged (filtered) line current. output power. Therefore, power factor correction involves pro-
Rms value of line voltage. cessing the input power in certain way that it stores the excessive
Voltage across storage capacitor. input energy when the input power is larger than the dc output
Switching frequency. power, and releases the stored energy when the input power is
Switching period. less than the dc output power. To accomplish the above task, at
Transformer turn ratio. least one energy storage element must be included in the PFC
Line period. circuit.
Load time constant. In most PFC circuits, normally an input inductor is used in se-
Normalized load time constant. ries with line bridge rectifier in order to smooth the line current.
Inductance ratio. The input inductor can operate in either continuous conduc-
tion mode (CCM) or discontinuous conduction mode (DCM).
Manuscript received July 8, 1998; revised February 1, 2000. Recommended In DCM, the input inductor is no longer a state variable since
by Associate Editor, M. E. Elbuluk. its state in a given switching cycle is independent on the value
H. Wei and I. Batarseh are with the Electrical and Computer Engineering in the previous switching cycle [4]. The peak of the inductor
Department, University of Central Florida, Orlando, FL 32816 USA (e-mail:
batarseh@mail.ucf.edu). current is sampling the line voltage automatically, resulting in
G. Zhu is with International Power Devices, Inc., Orlando, FL 32816 USA. sinusoidal-like average input current (line current). This is why
P. Kornetzky is with the Department of Circuit Design and Measurement DCM input circuit is also called “voltage follower.” The benefit
Technology, Institute for Microelectronic and Mechatronic Systems, Ilmenau
D-98693, Germany. of using DCM input circuit for PFC is that no line current con-
Publisher Item Identifier S 0885-8993(00)03378-0. trol loop (feed-forward loop) is required. This is also the main
0885–8993/00$10.00 © 2000 IEEE
422 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 15, NO. 3, MAY 2000
advantage over a CCM power factor correction circuit, in which- I–V characteristics, the line current waveforms drawn by the
multi-loop control strategy is essential. However, the input in- basic converter topologies can be examined. The basic boost
ductor operating in DCM can not hold the excessive input en- converter and its input current waveform are shown in Fig. 1(a)
ergy because it must release all its stored energy before the end and (b), respectively. Since switching frequency is much higher
of each switching cycle. As a result, a bulky capacitor is used to than the line frequency, let's assume the line voltage is constant
balance the instantaneous power between the input and output. in a switching cycle. In DCM, the input current is discrete and
In addition, if discontinuous conduction mode is applied, the the peak current is a function of the line voltage. From Fig. 1(b),
input current is normally a train of triangle pulses with nearly it is clear that the average input current over one switching cycle
constant duty ratio. In this case, an input filter is necessary for may be obtained from the following relation:
smoothing the pulsating input current.
The DCM input circuit can be one of the basic dc–dc con- (1)
verter topologies. However, when they are applied to the recti-
fied line voltage, they may draw different shapes of average line where
current. In recent years, many switching circuits like the fly-
back and the boost using DCM input technique were reported (2)
[5]–[10]. Several single-stage single-switch (S ) PFC circuits
have been reported [7]–[10]. These circuits are especially attrac-
Therefore
tive in low power applications with increased efficiency and re-
duced cost. The difficulties in constructing an effective S ac–dc
(3)
converter topology are as follows.
1) The unavoidable leakage inductance of the power
By plotting (3) and extending to the second-half line cycle, we
transformer produces high voltage spike at switching
obtain the input I–V characteristic curve as given in Fig. 1(c).
instances, resulting in decreased efficiency.
The figure illustrates that as long as the peak value of the line
2) Because the power switch performs both PFC and load
voltage is in a certain range (less than the output voltage ),
and line regulations, the converter regulation capabilities
the relationship between and is nearly linear,
are limited, resulting in difficulty in using them in uni-
hence a near sinusoidal average input current is drawn form the
versal input application.
line.
3) Under high current and low duty ratio condition, the bulk
One might notice from (1) and (2) that the main reason to
capacitor voltage is high, as a result, high rating capacitor
cause the nonlinearity of the I–V characteristic is the existence
and switching devices must be used which in turn results
of discharging time ratio , which is a function of and
in increased cost.
. Ideally, if , the input I–V characteristic will
4) The input stage still draws considerably distorted line cur-
be linear. Equation (2) shows that to reduce , higher output
rent.
voltage must be obtained. In most S converter, the output
A new ac–dc converter will be presented in this paper, aimed at voltage is held by a bulk capacitor and serves as the input
overcoming the above difficulties. The proposed converter voltage source of the output stage. The output stage of the ac–dc
utilizes a DCM boost circuit as an input stage to perform PFC converter is a step-down circuit so that a low voltage level dc
and a forward circuit as an output stage to provide electrical iso- is obtained. Therefore, to avoid the converter operating at ex-
lation. Two storage capacitors have been employed to enhance cessively low duty ratio, , which will cause difficulty in op-
the PFC capability of the boost circuit and to relieve the voltage timizing the control circuit and higher input switching noise,
spike produced by the power transformer. The voltages across lower voltage is desired. Such design trade off is especially
the storage capacitors are kept at lower levels. Theoretical anal- unfavorable to the design of a universal input converter.
ysis and experimental results show that the converter has enough The above difficulty can be avoided by designing a step-down
line regulation capability to be applied to universal input. switched-capacitor network to buffer the input circuit and the
The power factor correction capability of the boost converter output circuit. In next section, we will propose a new ac–dc con-
is firstly discussed in the next section. The principle of opera- verter, which incorporates a boost converter, a switched-capac-
tion and steady state analysis of the proposed converter will be itor network (formed by two bulk capacitors and a diode) and a
presented in Section III and IV, respectively. In Section V, the forward circuit. It will be shown that the proposed converter can
design procedure of the proposed converter will be given. Fi- achieve good power factor and allows universal input operation
nally, in Section VI, the simulation and experimental results are as well.
provided to verify the converter operation. Conclusions will be
given in Section VII. III. PROPOSED CONVERTER AND ITS CIRCUIT OPERATION
The proposed ac–dc converter is shown in Fig. 2. The input
II. POWER FACTOR CORRECTION CAPABILITY OF THE BOOST
circuit is a boost circuit (formed by choke inductor , diode
CONVERTER
and switch ). The switched-capacitor network consists of ca-
It is well known that pure resistive load offers unity power pacitors and and diode , serving as a load to the input
factor for the line. Since the I–V characteristic of a resistor is circuit, and as a source to the output forward circuit (formed
a straight line passing through its origin. By investigating the by transformer Tr and diode ). The two primary windings of
WEI et al.: SINGLE-SWITCH AC/DC CONVERTER WITH POWER FACTOR CORRECTION 423
(a)
(b) (c)
Fig. 1. Input I–V characteristic of basic boost converter operating in DCM. (a) Boost converter for PFC. (b) Input current i (t). (c) Input I–V characteristics.
(a) (b)
(c) (d)
Fig. 3. Equivalent topologies for the four operation modes: (a) M1, (b) M2, (c) M3, (d) M4.
(4b)
(6b) (9)
where
Where, is average duty ratio in a line cycle,
(6c) is inductance ratio and is normalized load,
where .
The operation Mode 4 between and is known as a It can be shown from Fig. 4 that the filtered line current can
free wheeling stage, which is used for regulation purpose. Since be expressed as
the proposed converter has a shorter choke inductor discharging
period, a wider free wheeling margin is available for the duty
(10)
ratio variation to regulate the converter. When the power switch
is turned ON again at , the converter operation goes
into the next cycle. During this mode, we have Therefore the maximum line current is given by
(7a) (11)
Since we have nearly unity power factor, the line current is al-
The time interval is given by
most sinusoidal. So, the rms value of line current can be approx-
(7b) imated by
(12)
IV. STEADY STATE ANALYSIS
The input voltage of the ac–dc converter is a rectified sinu- Based on the assumption of lossless converter, we have
soidal voltage, therefore, the steady state analysis involves two , i.e., . Using this
operation frequencies, i.e. line frequency (50 Hz or 60 Hz) and relation in (12) for , we obtain
high switching frequency. However, due to the existence of bulk
capacitors between the input and output stages, ac–dc conver-
(13)
sion is performed by the input stage. Because only the feed-
back control from the dc output is applied, the control duty ratio
mainly depends on the output stage. Because the bulk capac- Where, is determined by (9).
itor voltages are relatively stable, the steady state duty ratio is From (9) and (13), a group of curves showing versus
almost constant. Therefore, we may use average duty ratio in under different 's, can be obtained as shown in Fig. 5. The
the steady state analysis. Traditionally, the conversion ratio ac–dc conversion characteristics of this converter can be investi-
of a dc–dc converter is defined as the voltage ratio of the dc gated by examining these curves. It can be seen that for a certain
output voltage to the dc input voltage. In ac–dc converter, since load range, ac–dc conversion ratio can be adjusted by changing
the input voltage is a rectified sinusoidal voltage and the output the duty ratio of its driving signal. We may note that at light load
is a dc voltage, the conversion ratio is a periodical time func- (low ), the proposed converter can operate as both boost and
tion. Obviously, the above definition of is not convenient for buck converter.
426 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 15, NO. 3, MAY 2000
Fig. 5. Ac/dc conversion characteristics of the converter. Fig. 7. Maximum duty cycle.
(15)
(16)
Fig. 6. Storage capacitor voltage of the converter (V = M V ). duty ratio must be set with enough margin so that the con-
verter has certain regulation capabilities. It should be noticed
from (14) that the voltage ratio is not a function of load
In order to investigate the bulk capacitor voltage variation in , therefore the maximum duty ratio is only determined by the
terms of line voltage and load, let's solve for in (9) and (13) conversion ratio and the converter parameters and . Fig. 7
to yield gives a plot of maximum duty ratio in term of transformer ratio
under different conversion ratios.
In order to study the line and load regulation capabilities, we
(14) express the duty ratio in terms of and as follows:
where
(17)
where
By plotting (14), a graph showing versus is given in From (16) and (17), characteristic curves for versus
Fig. 6 for and . The bulk capacitor voltage under different loads and versus under different conversion
can be determined by . It should be pointed out ratios are given in Figs. 8 and 9, respectively. These figures can
that the voltage ratio is independent on the load change. be used to examine the regulation capabilities of the converter.
Moreover, when conversion ratio higher than 0.2, the capac- Referring to Fig. 8, we can investigate the line regulation ca-
itor voltage is almost kept at low level . Such pability of the proposed ac–dc converter. For example, a con-
property of the proposed converter is especially favorable for verter with 50 V output dc voltage is designed with
universal application. 0.25 and 0.16. At load 0.5, the gain can change
WEI et al.: SINGLE-SWITCH AC/DC CONVERTER WITH POWER FACTOR CORRECTION 427
TABLE II
VOLTAGE AND CURRENT STRESSES ON SWITCH AND DIODES
(19)
(20)
D. Output Voltage Ripple
In the above equation, we assumed that the minimum duty ratio
By integrating the current through the output capacitor , is 0.1. In Fig. 9, corresponding to the nominal duty ratio, nor-
the output voltage ripple is given by malized load can be found.
c) Selection of choke inductance:
For given , the value of choke inductance is given by
(18)
(21)
428 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 15, NO. 3, MAY 2000
(22)
H
where is the line period. The voltage stress on the storage
capacitor can be calculated by e) Bulk capacitor :
Suppose that due to one line cycle missing, an average voltage
(24) drop of on the storage capacitor is allowed, i.e.,
. From (23) and (24), we have F, and
where can be determined by Fig. 9.
V.
Based on (23) and (24), the storage capacitors can be selected.
Select F/250 V.
(d) Selection of output capacitor:
f) Output filter capacitor :
From (18), we get
By calculating (25), the output capacitance is F.
We select F/100 V.
(25) g) Switching devices and :
From Table II, we calculate the theoretical diode and switch
For a given design with specified ripple factor, we can find a voltage and current stresses as listed in Table III. Considering
output capacitance. Together with the output voltage, an output switching speed, we choose
capacitor can be chosen.
g) Selection of switches: BUZ91A and MUR850
The selection of switches should be based on their voltage
and current stresses, which can be calculated according to the
equations listed in Table II. VI. SIMULATION AND EXPERIMENTAL RESULTS
Design Example: Let us consider the following specifica- By using the above designed circuit parameters, the
tions as a design example: closed-loop PSPICE simulation of the proposed single-stage
single-switch converter schematic has been carried out and
Nominal input voltage: V Hz the simulation results are shown in Fig. 10. An experimental
Input voltage range (rms): V– V prototype of the converter was built up in the laboratory with
Output voltage: V % the same circuit parameters. The forward transformer was
Nominal load current: A created with a Philips ETD-PST39 core. To obtain the designed
Switching frequency: KHz transformer ratios , the primary windings and secondary
For a universal input converter, the design should be based on winding were built with inductance values 30 mH and 1.9 mH,
low line operation ( 110 V). Following the above design respectively. Pulse-width-modulation chip SG3525 was used
guidelines, we obtain the converter parameters as follows. to achieve closed-loop control. The experimental waveforms
a) Transformer turn ratio and inductance ratio : of filtered line current, and voltage and current at the switch,
To compromise between voltage stress and regulation capa- shown in Fig. 11, were recorded by using hp54542A oscillo-
bilities, let's select 0.25 and 0.16, which give a max- scope. Both the simulated and the experimental waveforms
imum duty ratio of 0.65 and 200 V at 0.455. agree well and show that the waveforms of the line current is
b) Nominal duty ratio : almost sinusoidal one, proving that a good power factor can be
The duty ratio at nominal input is determined by (20) achieved by this converter topology. Measured power factor and
efficiency are given in Figs. 12 and 13, respectively. It can be
seen that the proposed converter can maintain 99% power factor
and 87% efficiency at low line ( 110 V) operation and
95% power factor and 82% efficiency at high line (
From Fig. 9, using and 0.38, we obtain 220 V) operation, respectively. The line harmonics and THD
0.5. under 110 VAC input/50 W output and 220 VAC input/50 W
c) Choke inductance : output were measured with hp6841A harmonic/flicker test
The choke inductance is hence determined by system, shown in Figs. 14 and 15, respectively. In both 110
VAC and 220 VAC input cases, all the harmonics are lower than
H IEC1000-3-2 Class D restriction. The measured bulk capacitor
WEI et al.: SINGLE-SWITCH AC/DC CONVERTER WITH POWER FACTOR CORRECTION 429
(a)
(a)
(b)
(b) Fig. 11. Experimental waveforms of the proposed converter (under 110 VAC
input/50 W output): (a) voltage (upper, 200 V/div.) and current (lower, 1 A/div.)
Fig. 10. Simulation waveforms of the proposed converter (under 110 VAC at the switch (recorded at peak line voltage) and (b) line voltage (upper, 100
input/50 W output): (a) voltage (upper) and current (lower) at the switch V/div.) and filtered input current (lower, 1 A/div.).
(displayed at peak line voltage) and (b) line voltage and filtered input current.
VII. CONCLUSION
[2] J. S. Lai, D. Hurst, and T. Key, “Switch-mode power supply power factor Issa Batarseh (SM'93) received the B.S., M.S., and
improvement via harmonic elimination methods,” in Proc. Conf. Rec. Ph.D. degrees, all in electrical engineering, from the
IEEE-APEC'91, pp. 415–422. University of Illinois, Urbana, in 1983, 1985, and
[3] R. Redl, P. Tenti, and J. D. Van WYK, “Power electronics' polluting 1990, respectively.
effects,” IEEE Spectrum, pp. 32–39, May 1997. He is an Associate Professor in the School of
[4] S. Cuk, “Modeling, Analysis, and Design of Switching Converters,” Electrical Engineering and Computer Science, Uni-
Ph.D. thesis, Cal. Inst. Technol., Pasadena, 1977. versity of Central Florida (UCF), Orlando. He was
[5] J. Wang, W. G. Dunford, and K. Mauch, “A fixed frequency, fixed a Visiting Assistant Professor at Purdue University,
duty cycle boost converter with ripple free input inductor current for West Lafayette, IN, from 1989 to 1990, before
unity power factor operation,” in Proc. Conf. Rec. IEEE-PESC'96, pp. joining UCF in 1991. His major research interests
1177–1183. is in power electronics. The objective of his research
[6] M. Madigan, R. Erickson, and E. Ismail, “Integrated high-quality recti- is the development of high frequency power converters to improve power
fier-regulators,” in Proc. Conf. Rec. IEEE-PESC'92, pp. 1043–1051. density, power factor, efficiency, and performance. His research includes the
[7] P. Kornetzky, H. Wei, and I. Batarseh, “A novel one-stage power factor analysis and design of high frequency dc-to-dc resonant converter topologies;
correction converter,” in Proc. Conf. Rec. IEEE-APEC'97, pp. 251–258. low-voltage dc–dc converters, small signal modeling and control of PWM and
[8] R. Redl, “Reducing distortion in boost rectifiers with automatic control,” resonant converters; power factor correction techniques; and power electronic
in Proc. Conf. Rec. IEEE-APEC'97, pp. 74–80. circuits for distributed power systems applications.
[9] L. Huber and M. M. Jovanovic, “Single-stage, single-switch, iso- Dr. Batarseh was a Chairman of the PE/AES/PEL Chapter, Orlando IEEE
lated power supply technique with input-current shaping and fast Section, and is the Chairman of the IEEE-Orlando Section. He has served as a
output-voltage regulation for universal input-voltage-range applica- Reviewer for the National Science Foundation and several IEEE TRANSACTIONS
tions,” in Proc. Conf. Rec. IEEE-APEC'97, pp. 272–280. and served on the Program Committees of IEEE-APEC, PESC, IECON, IAS,
[10] J. Qian and F. C. Lee, “A high efficient single stage single switch high and ISCAS. He is a registered Professional Engineer in Florida.
power factor AC/DC converter with universal input,” in Proc. Conf. Rec.
IEEE-APEC'97, pp. 281–287.
[11] R. Redl and L. Balogh, “Rms, Dc, Peak, and harmonic currents in high-
frequency power-factor correctors with capacitive energy storage,” in Guangyong Zhu (M'97) was born in 1964. He re-
Proc. Conf. Rec. IEEE-APEC'92, pp. 533–540. ceived the B.S. degree from Hunan University, China,
in 1984, the M.S. degree from Tsinghua University,
China, in 1987, and the Ph.D. degree from the Univer-
sity of Central Florida, Orlando, in 1999, all in elec-
trical engineering.
Since 1987, he has been with the Department of
Electrical Engineering, Sichuan University, China,
for six years. From 1993 to 1995, he was a research
student at the Hong Kong Polytechnic University,
Hong Kong. His research interests include modeling,
dc/dc power conversion, PFC converter design, and distributed power systems.
Huai Wei was born in 1961. He received the B.S. He is now with International Power Devices, Inc., Orlando, FL.
degree from Chengdu University of Science and
Technology, China, in 1983, the Post Graduate
diploma from Chongqing University, China, in
1987, the M.S. degree from Hong Kong Polytechnic
University, Hong Kong, in 1997, all in electrical Peter Kornetzky was born in 1961, Rudolstadt, Germany. He received the B.S.
engineering, and is currently pursuing the Ph.D. and Ph.D. degrees from the Technical University of Ilmenau, Germany, in 1987
degree in power electronics at the University of and 1990, respectively.
Central Florida, Orlando. From 1990 to 1996, he was a Lecturer and Researcher with the Department
From 1983 to 1985, he was an Assistant Engineer of Electrical and Computer Engineering, Technical University of Ilmenau. From
with the Design Institute of Guiyang Hydraulic 1995 to 1996, he was a Visiting Professor at the University of Central Florida,
Power, China. From 1987 to 1994, he was with the Department of Electrical Orlando. Since 1996, he has been a Scientific Manager of the Department of
Engineering, Sichuan University, China. His research interests include PFC Circuit Design and Measurement Technology, Institute for Microelectronic and
circuits, soft-switching power conversion, and distributed power supply Mechatronic Systems, Ilmenau, Germany. He holds three patents and has pub-
systems. lished more than ten papers.