MSS 15-240 Installation Operation Manual, 02-015-041217-0

English Version
INSTALLATION & OPERATION MANUAL
MSS™
MULTI-STAGE SEAWATER
HIGH PRESSURE PUMPS
Models: MSS-15 ● MSS-20 ● MSS-30 ● MSS-40 ● MSS-50 ● MSS-55

MSS-55 ● MSS-70 ● MSS-75 ● MSS-90 ● MSS-120
MSS-160 ● MSS-200 ● MSS-240
www.fedco-usa.com
ONE COPY OF THIS MANUAL MUST REMAIN WITH THE EQUIPMENT AT ALL TIMES
MSS 15-240 Installation Operation Manual, 02-015-XXXXXX-0
MSSTM Series
FEDCO Certifications
ISO 9001 and ISO 14001:
FEDCO has adopted the ISO 9001 standard to define and develop our Quality Manage-
ment System (QMS.) The QMS allows FEDCO to better serve our customers’ needs
through continuous improvement of the quality, delivery, and efficiency of our products.
3 FEDCO achieved ISO 9001 registration in September 2017.
FEDCO has adopted the ISO 14001 standard to define and develop our Environmental
Management System (EMS) to better protect our environment.
3 FEDCO achieved ISO 14001 registration in September 2017.
CE Stamp:
CE marking confirms that specific products are in compliance with European Union
requirements. This allows FEDCO’s product lines to be sold throughout the European
Economic Area. Most FEDCO products can be provided with the CE mark.
Compliant Test Systems:

Performance acceptance testing of FEDCO pumps and energy recovery devices are
measured using procedures and instrumentation tested by a third party NSF® auditing
company to be in accordance to the Hydraulic Institute’s H.I. 14.6 standards for cen-
trifugal pump testing and data recording.
www.fedco-usa.com
© Copyright 2017 Fluid Equipment Development Company | www.fedco-usa.com

-2-
MSSTM Series
Commitment to Quality & Success

Fluid Equipment Development Company (FEDCO) FEDCO pumps only cover flows and pressures found
was founded in 1997 to develop new fluid machinery in BWRO and seawater SWRO applications. They are
to reduce the cost of reverse osmosis desalination. designed for clean fluids and are optimized for typical
The results included patented concepts, highly in- suction pressures in RO systems. Our ERDs include
tegrated design, superior production software, and variable area nozzles that meet typical brine pressure
sophisticated manufacturing processes. Our efforts variations. Our products eliminate external tubing car-
culminated in multiple lines of energy recovery tur- rying high pressure feed or brine that can fail creating
bines and pumps uniquely suited for seawater and hazards to personnel and equipment. Our units are
brackish RO desalination. designed for operation and maintenance by unskilled
personnel in the harshest of desert or marine environ-
We are the developers of the HP-HEMI™ ERD and ments.
control system for mega-scale SWRO systems, as
well as the world’s first low-cost integrated pump-ERD With the longest warranty and the highest efficiencies,
for brackish water RO. Additionally, our Monroe facility our product lines are unmatched in quality and per-
operates the largest pump and ERD test system dedi- formance by any manufacturer in the RO equipment
cated to SWRO systems in the world. market. FEDCO is a widely recognized supplier with
thousands of units installed around the world.
Our teams of talented and energetic engineers,
manufacturing specialists and systems experts have
created a fully integrated enterprise with one aim – to
provide our customers with customized fluid machines
with exceptional efficiency and low capital cost cou-
pled with customer service that exceeds their expec-
tations. The results include new designs, technology,
manufacturing processes, and standards. Our pumps
and ERDs use bearings that are lubricated by feed or
brine to eliminate the numerous maintenance and lo-
gistics issues associated with oil or grease lubricated
bearing systems. We offer three materials of construc-
tion: Duplex SS, Super Duplex SS and 316 SS.
We design fluid machines to take full advantage of the

technical characteristics of the membrane process. Eli Oklejas - FEDCO CEO
FEDCO USA FEDCO DUBAI FEDCO SINGAPORE

FEDCO Technopark, Plot TP10501 Singapore Branch
800 Ternes Drive Jebel Ali South, PO Box 37603, 82 Toh Guan Road East
Monroe, MI 48162, USA Dubai, UAE #C2-14-4 WaterHub
Telephone: +1 (734) 241-3935 Telephone: +971-(0)4 880 7344 Singapore, 608576
Fax: 734-241-5173 Mobile: 917-055-774-9805 Telephone: +(65) 6779 0123
Email: sales@fedco-usa.com Email: cbly@fedco-usa.com Email: sales@fedco-usa.com
www.fedco-usa.com
For patent coverage visit patent.fedco-usa.com

-3-
MSSTM Series
Table of Contents
Unpacking/ Inspection/ and Storage............5 Upstream Filtration.......................................33
MSS External Components......................... 5 Preparation For Pump Start Up...................33
Inspection of Unit Upon Receipt.................. 5 Start Up Precautions.................................. 33
Pump Storage Requirements ..................... 6 Start Up Check List.................................... 33
Motor Storage Requirements....................... 6 Pump Start Up...............................................33
Pre-Installation............................................. 6 Basic Troubleshooting.................................34
Theory and Operation....................................7 Visual Inspection........................................ 34
Technical Description................................... 7 Basic Troubleshooting Chart......................35
MSS Pump Internal Components................ 8 Specifications...............................................36
Installation Procedures..................................9 Recommended Spare Parts List................ 36
Warnings and Safety Precautions................ 9 Service Parts Kits...................................... 36
User Health and Safety.............................. 10 Fastener Torque Specifications................. 41
In the Work Area........................................ 10 Pump Alignment Specifications................. 41
Electrical Connections and Regulations.... 10 Balance Disc Specifications....................... 41
Variable Frequency Drive (VFD) Lubricants and Compounds....................... 41
Requirements ........................................... 11 Maintenance Schedule.............................. 42
Motor and Pump Installation Requirements.11 Service Policy...............................................43
Lifting and Handling................................... 12 Return Material Authorization (RMA) ........ 43
Pump Assembly Lifting.............................. 12 Procedure.................................................. 43
Motor and Pump Assembly Lifting............. 13 Start-Up Record ........................................ 44
Optional Baseplate Installation.................. 14 Overhaul Record........................................ 45
Foundation Specifications.......................... 15 Warranty Registration Form........................46
Pump Assembly............................................16 MSS Unit Operating Conditions..................47
Motor Installation....................................... 16 Notes.............................................................47
Initial Pump Alignment............................... 20
Final Pump Alignment................................ 24
Pump Piping Connections......................... 29
Optional High Pressure Seal Carrier......... 31
Optional Shaft Position Sensor.................. 31
Recommended Instrumentation and
Operation................................................... 32

-4-
MSSTM Series
Unpacking/ Inspection/ and Storage
MSS External Components
Inspection of Unit Upon Receipt

• Review the contents of the packing list to make sure all components have been included.
• Inspect all components for signs of damage which may have occurred during shipping.
• If damage is present or if the contents are incomplete, please contact your shipping company
or a FEDCO representative before proceeding.
10 11
12
9
7
6
1 2 3
13
8
5
19 18 14
20
21
15 26
22
16
17
25
23
24
Figure 1 - Pump Assembly External Components
Item Description Item Description

1 Precision leveling foot 14 Series shell (if equipped)
2 Shell support bracket 15 Series shell O-ring (if equipped)
3 Inlet housing bolts 16 Shell flange bolts
4 Inlet housing O-ring 17 End shell
5 Inlet housing 18 Discharge housing O-ring
6 High pressure seal carrier O-ring (if equipped) 19 Discharge housing
7 High pressure seal carrier (if equipped) 20 Discharge housing retaining ring
8 Shipping plug 21 Retaining clips
9 Coupling guard screws (part of coupling guard) 22 Retaining clip cap screws
10 Coupling guard 23 Lock washer
11 Motor adapter 24 Throttle nipple
12 Motor adapter bolts 25 Throttle nipple O-ring
13 Flexible coupling 26 Bearing drain line

-5-
MSSTM Series
Unpacking/ Inspection/ and Storage Continued
Pump Storage Requirements Long-Term Storage (>6 Months) Checklist
• The MSS unit must be protected from 1. Check caps to ensure they have not been
moisture, sand, grit, and other foreign mat- damaged or allowed debris inside the unit.
ter. Do not remove the protective covers • Check for debris (wood, slag, sand or any
from the pipe connections until ready to in- dirt) and clean up with a clean, wet rag if minor.
stall. For long-term storage, keep pump and 2. Shaft Check:
all other components in its original crate • Turn manually and check for ease of turning
away from moisture, sand or dust. or rubbing.
• Check for axial movement.
3. Seal Check:
• Prime MSS with clean water and allow the
O-rings to soak for 1 hr before start-up.
Check for leaks.
Motor Storage Requirements

• Specific conditions are required for proper motor care and storage. Refer to the motor manu-
facturers instructions for specific steps and instructions.
Pre-Installation
• All necessary installation accessories will be included with the pump.
4 to 6 Motor mounting bolts with washers 4 to 8 Motor adapter bolts with washers
and nuts (if motor and baseplate is provided
by FEDCO)
Feeler Guages
Flexible coupling 2 Flexible coupling set screws

2 Alignment Pins
(Supplied unless motor is metric)
E
EIZ
TI-S
AN
Pump shaft key Anit-seize compound Motor shaft key (if motor is
provided by FEDCO)
Figure 2 - Installation Accessories

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MSSTM Series
Theory and Operation
Technical Description
Multi-stage seawater (MSS) pumps are operating requirements. A flexible coupling al-
centrifugal feed pumps specifically designed for lows the pump shaft to float within the coupling
seawater reverse osmosis (SWRO) service. eliminating thrust against the motor. The inlet
MSS pumps develop pressure by using a series of and discharge housing is designed to connect
impellers mounted on a rotating shaft. Rotating to grooved rigid piping with couplings. The inlet
this fluid through centrifugal force develops a housing itself can be attached to the pump in
pressure higher than the input pressure. Pres- four different positions 90° apart. A precision
sure can be increased through the addition leveling foot supports the end shell housing
of impeller stages or by increasing shaft rpm. and is fully adjustable to allow accurate pump
Motors are selected according to equipment to motor shaft alignment.
12
11
9 10
8
7 4
4 3
6 5

1 Motor 7 Throttle nipple
2 Motor adapter 8 Discharge housing
3 Flexible coupling (inside of motor adapter) 9 Top cradle
4 Support bracket 10 End shell housing
5 Bearing drain line 11 Series Shell housing (if equipped)
6 Precision leveling foot 12 Inlet housing
Figure 3 - MSS Pump External Components

-7-
MSSTM Series
Theory and Operation Continued
MSS Pump Internal Components
The internal components of an MSS pump can vary depending on pump configuration and number
of stages. The basic components contained in a single stage consist of an impeller and a diffuser
with a spacer and bushing which prevent friction and wear.
Behind the discharge housing at the end of the pump is the WATER BEARING™ assembly. The
balance disc rides in the bearing carrier and serves as a thrust bearing for the pump. This unique
design uses patented WATER BEARING™ technology which allows feed water to cool and lubri-
cate the balance disc. As the motor rotates the pump, pressure differences acting on the rotating
impellers generate an axial thrust acting toward the motor. The water bearing employs the bal-
ance disc to create a counter-pressure which exactly cancels the impeller thrust load. The bear-
ing drain line and throttle nipple are used help produce the counter-pressure on the balance disc.
This thrust and counter-thrust allows the disc to “self-balance” based on operating conditions.
INLET
PRESSURE
WATER BEARING™
ASSEMBLY SINGLE
STAGE
DISCHARGE
PRESSURE
Figure 4 - MSS Pump Internal Flow

-8-
MSSTM Series
Installation Procedures
Warnings and Safety Precautions
Safety practices and precautions for the opera-

tion and maintenance of all FEDCO pump products
MUST BE FOLLOWED. This information supple-
ments oral or written instructions that may be re-
ceived. Safety MUST be practiced as part of the
standard operating procedures for this equipment
during any installation and operation. To ensure that
safe operating and maintenance procedures are fol-
lowed, operators should develop and keep up a pro-
gram of safety checks and current instructions. This
manual contains certain operating and maintenance
procedures that involve exposure to potentially haz-
ardous situations. The levels of hazardous situations
are as follows:
DANGER Hazards which are IMMEDIATELY ACCESSIBLE, and capable of

causing SEVERE PERSONAL INJURY OR DEATH.
Hazards which are NOT IMMEDIATELY ACCESSIBLE, but are

WARNING
capable of causing SEVERE PERSONAL INJURY OR DEATH.
CAUTION Hazards which are NOT IMMEDIATELY ACCESSIBLE, and can

cause PERSONAL INJURY.
Hazards which are related to Electrical Components and can

ELECTRICAL
RESULT IN ELECTRICAL RISKS, SHOCK, ELECTROCUTION
HAZARD
OR DEATH if instructions are not followed properly.
PUNCTURE Hazards which are NOT IMMEDIATELY ACCESSIBLE and can

HAZARD RESULT IN SEVERE PERSONAL INJURY OR DEATH if instruc-
tions are not followed properly.

-9-
MSSTM Series
Installation Procedures Continued WARNING
WARNING
FEDCO pumps are intended to pump saltwater
All pump and safety precautions must be followed and brine to membranes for the reverse osmo-
to prevent physical injury to the operator. It is illegal sis desalination process. FEDCO pumps are not
to operate the equipment in an EU member state if intended to pump flammable or hazardous liquids.
the manual(s) is not written in that states language. Solutions intended for human consumption need
Contact FEDCO if a translated copy is needed. proper purification per product. FEDCO approval
will be needed to control slurry and particle size
CAUTION for this specific product
A pump is a pressure-generating device with rotating
ELECTRICAL HAZARD
parts that can be hazardous. Any device containing
generated pressure can rupture, explode or dis- Always follow the Lock-out / Tag-out procedure
charge its contents if it is over-pressurized and may developed by your company before starting any
possibly result in personal injury, property damage, maintenance or repair.
environmental damage and death. All necessary
precautions must be exercised to insure over-pres-
surization does not occur. FEDCO will not accept
responsibility for physical injury, damage or delays
caused by a failure to observe the instructions in this
manual.
WARNING
Figure 5 - Typical Lock-Out Tag-Out Tag
Installation, operation or maintenance of the pump User Health and Safety
unit in any manner which is not covered in this Safety equipment and PPE (Personal Protection
manual could cause damage to the equipment, seri- Equipment) should be used in accordance with
ous injury or death. This includes any modification company regulations.
to the equipment or the use of parts not provided by
FEDCO. If there is a question regarding the intend- In the Work Area
ed use of the equipment, please contact a FEDCO • Always keep the work area clean and dry.
representative before proceeding. • Avoid all electrical dangers. Be aware of risks
CAUTION from electric shock or arc flash hazards.
• Utilize adequate lifting equipment and
This manual clearly identifies accepted methods for methods.
safe disassembly and assembly. These methods
must be strictly adhered to. Electrical Connections and Regulations
WARNING • Refer to the motor nameplate for specific
electrical operating information.
Do not use the pump equipment for a different appli- • Electrical connections must be made by
cation than originally specified without the approval certified electricians in compliance with
of a FEDCO representative. all international, national, state, and local
WARNING regulations and codes.
• Insure the product is isolated from the power
NEVER operate the pump equipment: supply and cannot be accidentally energized.
● below the minimum flow rate. • Make sure all thermal contacts are connected
● when dry. to a protection circuit according to product
● without priming. specifications.
● without proper guards and safety devices installed. • All electrical equipment must be properly
● with the discharge valve closed. grounded.
● with the suction valve closed. • During installation, service and repair, the
companies Lock out / Tag out Procedure must
be followed.

- 10 -
MSSTM Series
Installation Procedures Continued
Variable Frequency Drive (VFD) Requirements

A VFD must be used to optimize the system to
GIANT
INDUSTRIAL MOTOR
® the best efficiency point (BEP) of the RO system.
The VFD must be configured to match the motor
nameplate information. The VFD does not come
CAT. NO. VM3559
pre-programed. Please contact the equipment
SPEC.
supplier if the VFD programming manual is not
35A13T123
HP 3
VOLTS 208-230/460 available. IN CE compliant countries the VFD

AMPS 8.1-7.6/3.8 must have a line filter which must be installed in
R.P.M. 3450
the same metallic enclosure as the drive.
FRAME 56C HZ 60 PH 3
SER. F. 1.15 CODE K DES B CLASS F
NEMA NOM. EFF. 82.5 % P.F. 89 %
RATING 40C AMB-CONT
CC 8.1 A
VARIABLE
USABLE AT 208V
BEARINGS DE 6205 ODE 6203 AC SINE WAVE
ENCL. TEFC SN FO603113416
POWER FREQUENCY
POWER
MFG. BY BALFOR ELECTRIC CO. U.S.A
NP1256L
Figure 6 - Typical Motor Nameplate VFD
Motor Requirements
ELECTRICAL HAZARD
6.13752
Wiring of the motor shall be completed
in conformance with all local electrical OPERATOR
codes. All EU countries must follow EN
CONTROLS
60204-1. If a variable frequency drive
(VFD) is provided with the motor, it is
recommended that shielded cables are Figure 8 - Basic VFD Configuration
used between the VFD and the motor. Motor and Pump Installation Requirements
The shield must be connected at both A rigid mounting surface is required for pump-
ends. motor assemblies in order to prolong the life of
critical components. Mounting surfaces con-
3-PHASE
MOTOR GROUNDING structed of wood or other non-rigid materials are
PIGTAILS LUG NOT acceptable as they may deflect during pump
operation and cause shaft misalignment. All
anchoring fasteners used should meet or exceed
manufacturers specifications. All assemblies must
be mounted on one of three types of substrates:
• concrete foundation.
• optional baseplate.
• container with a suitable steel substructure.
Figure 7 - Typical Motor Electrical

Connections

- 11 -
MSSTM Series
Lifting and Handling

CAUTION
Observe all lifting precautions. Failure to follow all lifting and handling precautions may result
in serious injury! Unit weight is listed on the unit nameplate. Determine the weight of the unit to
select an appropriate lifting method. If the weight of the pump exceeds manual lifting limits, me-
chanical lifting equipment must be used. MSS pumps can be lifted by the shell using approved
lifting straps together with suitable lifting equipment. The straps must be installed around the
shell without disturbing the drain line. If straps are placed around the drain line, damage can oc-
cur.
Pump Assembly Lifting
NO
Figure 9 - Improper Lifting Strap Positioning
YES
Figure 10 - Proper Lifting Strap Positioning

- 12 -
MSSTM Series
CAUTION
Whenever possible, all components should be lifted and moved separately for safety. Do not lift
the pump up by the shaft. If the unit is lifted by the shaft, damage may occur. Lifting and handling
of the motor must be performed according manufacturers instructions. Do not lift the pump and
motor by the motor eyebolt. The eyebolt is used for lifting the motor only.
Motor and Pump Assembly Lifting

NO
NO
Figure 11 - Improper Motor and Pump Lifting Points
YES
Figure 12 - Proper Motor and Pump Lifting

- 13 -
MSSTM Series
Optional Baseplate Installation
Some units include an optional FEDCO baseplate which provides good mounting surfaces for the
motor and pump. It also increases accuracy during the alignment process. Although the base-
plate is precisely manufactured, it requires a solid foundation such as a concrete pad or rigid
steel substructure. If the optional baseplate is used, it must be installed first to avoid distortion
which may occur due to uneven floors or substructure. If the pump is installed within a container,
it must be mounted on a rigid steel substructure that will not distort under the weight of the equip-
ment or from torque reaction forces during pump operation.
3
2

1 Motor mounting (4 to 6 depending on motor) 3 Precision leveling foot mounting
2 Support bracket mounting 4 Baseplate mounting feet
Figure 13 - Optional Baseplate

- 14 -
MSSTM Series
Foundation Specifications
A concrete foundation is recommended for all MSS pump installations. Concrete provides good
support and good vibration absorption. The foundation should have a mass that is 50% more
than the total weight of the equipment and its perimeter should extend at least 6 inches (15 cm)
on each side from the pump and motor. Make sure the concrete is completely dry and level be-
fore installing any machinery. Make sure anchor bolts and shims are properly sized and installed
in cases of uneven surfaces.



Figure 14 - Proper Shimming Uneven

- 15 -
MSSTM Series
Pump Assembly
Motor Installation
1. Clean motor flange face with a clean cloth
to remove any foreign matter, rust or protec-
tive coating and place motor in its mounting
position.
Figure 15 - Placing Motor In Mounting Position

Bolts
2. Install motor mounting bolts and shims as

necessary. Tighten to motor manufacturers
specifications.
NOTES: Make sure to install shims where
necessary to prevent motor frame distortion re-
sulting from “soft-foot.” Soft-foot is a condition
were one of the motor frame feet are not in flat
contact with the mounting base. If not properly
shimmed when the bolt is tightened, the motor
frame will distort.
SOFT-FOOT
NO
PROPERLY
SHIMMED
YES
Figure 16 - Installing Motor Mounting Shims

and Bolts

- 16 -
MSSTM Series
Pump Assembly Continued
Motor Rotational Direction Check
3. Prior to pump installation energize motor to
determine direction of rotation. The correct
rotation is indicated by arrows on pump mo-
tor adapter. If rotation is incorrect, reverse
polarity of motor wiring to change direction
of rotation.
NOTES: Reversing polarity of VFD power input
wires will not change motor rotational direction.
4. If motor rotational direction is correct, dis-
Figure 17 - Directional Arrows On Motor connect power to motor according to lock-
Adapter out/tag-out procedures and complete all
electrical connections according to local
codes and regulations.
5. Loosen screws and remove coupling guards.
This allows better access to view the cou-
pling alignment.
Figure 18 - Removing Coupling Guards
Flexible Coupling Check
6. Slide flexible coupling over motor shaft with

motor shaft key.
NOTES: If motor shaft key does not fit properly
in the coupling keyway, lightly file motor shaft
key until a proper fit is obtained.
Figure 19 - Installing Flexible Coupling On

Motor Shaft

- 17 -
MSSTM Series
7. Inspect flexible coupling radial and axial fit. It NO
should be tight with no visible radial move- MOVEMENT
ment and slide smoothly on and off the
motor shaft.
NO NO
MOVEMENT MOVEMENT
NO
MOVEMENT
SMOOTH MOVEMENT
Figure 20 - Checking Flexible Coupling Fit On

Motor Shaft
8. Slide flexible coupling over the pump shaft

with pump shaft key.
NOTES: The rounded end of the key must be
placed in the rounded end of the keyway.
Figure 21 - Installing Flexible Coupling On

Pump Shaft

- 18 -
MSSTM Series
LITTLE OR 9. Inspect flexible coupling radial and axial fit.
NO MOVEMENT It should have little or no movement and
slightly looser than the motor shaft fit. It
should also slide smoothly on and off the
LITTLE OR LITTLE OR
NO MOVEMENT
pump shaft.
NO MOVEMENT
LITTLE OR
NO MOVEMENT
10. Once proper flexible coupling fit on both

SMOOTH MOVEMENT shafts has been obtained, remove the flex-
ible coupling and proceed with Initial Pump
Alignment.
NOTES: Flexible coupling will not be needed
until Final Pump Alignment procedure.
Figure 22 - Checking Flexible Coupling Fit On

Pump Shaft

- 19 -
MSSTM Series
3
Item Description
4
1 Top cradle
1 5
2 Bottom cradle
2
6 3 Threaded rod
7 4 Jam nut
8 5 Top nut
6 Threaded rod nut
9
7 Adjustment nut
8 Jam nut
9 Leveling foot frame
Figure 23 - Precision Leveling Foot Components
Initial Pump Alignment
1. Remove nuts and top cradle from precision

leveling foot.
Figure 24 - Removing Top Cradle
2. Install alignment pins 180° apart into motor

face.
NOTES: These are supplied unless motor is
metric.
180° APART
Figure 25 - Alignment Pin Installation

- 20 -
MSSTM Series
3. Carefully slide pump onto alignment pins
and as close to the motor face as possible.
NOTES: Depending on the motor manufac-
turer, a small gap may or may not be visible
between the motor face and the pump adapter.
Figure 26 - Positioning Pump Onto Alignment

Pins
FEELER GUAGE 4. If a gap exists between the motor adapter

and motor, use feeler gauges (provided) to
measure the gap at 4 different points 90°
apart.
NOTES: In some instances, there may be no
gap between the motor and motor adapter.
MOTOR MOTOR
ADAPTER FLANGE
FACE
Figure 27 - Motor Adapter Gap Measurement

Points

- 21 -
MSSTM Series
5. Align pump by adjusting the precision level-
ing foot:
A A
A. ADJUST TOP AND BOTTOM GAP - by ro-
tating the adjustment nuts.
B. ADJUST RIGHT SIDE AND LEFT SIDE B B

GAP - by loosening the precision leveling foot
mounting bolts and moving precision leveling
foot side to side.
Figure 28 - Precision Leveling Foot Adjustment
6. Measure the motor adapter top and bottom A

gaps (A&B) and continue adjustment pro- NO
A≠B
cedures until the gap (if any) between the
motor adapter and the motor is equal.
NOTES: This step is critical in properly align-
ing the pump with the motor. All measurements
must be the equal to ensure proper pump-to-
motor shaft alignment.
NOTES: Acceptable motor adapter gap toler-

ance specified in the Pump Alignment Specifi-
cations section of this manual. B
NOTES: Record the A & B measured alignment

gap if existent in the Start Up Record section of A
this manual.
YES
A=B
B
Figure 29 - Proper Top and Bottom Gap

- 22 -
MSSTM Series
7. Measure motor adapter gap and continue
adjustment until the gap between the motor
adapter and the motor is the same on both
sides (C&D).
C D NOTES: Acceptable motor adapter gap toler-
ance specified in the Pump Alignment Specifi-
NO cations section of this manual.
C ≠D
NOTES: Record the C & D measured align-
ment gap if existent in the Start Up Record sec-
tion of this manual.
C D
YES
C=D
Figure 30 - Proper Side-to-Side Gap
8. Secure the precision leveling foot to foun-

dation with bolts, washers and tighten to
values specified in the Fastener Torque
Specifications section of this manual.
NOTES: Do not secure the support brackets at
this time.
Figure 31 - Securing Precision Leveling Foot

- 23 -
MSSTM Series
9. Carefully slide pump away from the motor
and proceed to the Final Pump Alignment
procedure.
NOTES: Make sure pump is well supported
and slide pump far enough to provide sufficient
room to install flexible coupling.
30.5 cm
(12” inches)
Figure 32 - Separating Pump From Motor
Final Pump Alignment

1. Apply system compliant anti-seize com- APPLY SYSTEM COMPLIANT
ANTI-SEIZE COMPOUND
pound on motor shaft and install motor shaft
key in shaft keyway.
Figure 33 - Installing Motor Shaft Key
2. Position pump motor adapter against motor

and verify gap between pump shaft and mo- 1/8”
tor shaft. Gap should be 1/8 of an inch.
3. Separate pump from motor and proceed with
next step.
Figure 34 - Verify Gap

- 24 -
MSSTM Series
4. Slide the flexible coupling onto the motor
shaft until the end of the motor shaft is flush
with the end of the motor half of the flexible
coupling.
NOTES: The motor shaft and its key should
NOT be touching the plates of the flexible cou-
pling disc pack. Ensure that the motor shaft key
does not slide out of place or project past the
end of the motor shaft.
Figure 35 - Positioning Flexible Coupling On

Motor Shaft
5. Install set screws and tighten to torque spec

specified in the Fastener Torque Specifica-
tions section of this manual.
NOTES: Set screws are only on the motor side
of the flexible coupling. No set screws should
be installed on the pump shaft side of the cou-
pling.
Figure 36 - Flexible Coupling Set Screw

Locations
6. Apply system compliant anti-seize com-

APPLY SYSTEM COMPLIANT
ANTI-SEIZE COMPOUND pound on pump shaft and install pump shaft
key.
NOTES: The rounded end of the key must be
placed in the rounded end of the keyway.
Figure 37 - Pump Shaft Key Installation

- 25 -
MSSTM Series
7. Rotate both shafts until the pump shaft key
and the flexible coupling keyway are on top
and aligned.
Figure 38 - Aligning Pump Shaft Keyway
8. Carefully slide pump against motor making

sure the pump shaft key slides smoothly
into the flexible coupling. Push pump by
hand until motor adapter and motor are in
contact.
NOTES: Make sure pump shaft key does not
jam or fall out during installation.
Figure 39 - Position Pump For Final Alignment
9. Using feeler gauges, re-measure any gap FEELER GUAGE

between the motor adapter and motor at 4
different points 90° apart around the motor
adapter.
NOTES: In some instances, there may be no
gap between the motor and motor adapter.
NOTES: These values should be identical with

the A, B, C, & D values found in the Start Up
Record section of this manual.
Figure 40 - Motor Adapter Gap Measurement

Points

- 26 -
MSSTM Series
10. If uneven gaps exist, adjust the precision
leveling foot as necessary until any gaps
A A between motor and motor adapter are all
the same. The gap variation should not ex-
ceed the limits specified in the Pump Align-
ment Specifications section of this manual.
B B
Figure 41 - Precision Leveling Foot Adjustment
11. Install motor adapter bolts and washers.

6
Tighten to torque spec specified in the Fas-
8 4 tener Torque Specifications section of this
manual.
NOTES: Tighten the motor adapter bolts in the
1 2 sequence shown to minimize stress.
NOTES: Pump removed for clarity.
3 7
5
Figure 42 - Motor Adapter Torque Sequence
12. Install top cradle back to precision leveling

foot. Tighten to torque spec specified in the
Fastener Torque Specifications section of
this manual.
Figure 43 - Installing Top Cradle

- 27 -
MSSTM Series
13. Install support bracket anchor bolts and
washers. Tighten to torque spec specified in
the Fastener Torque Specifications section
of this manual (to specification for the size
bolts used).
Figure 44 - Pump Support Bracket Anchor

Bolts
14. Adjust support bracket height and tighten

adjustment bolts to torque spec specified in
the Fastener Torque Specifications section
of this manual.
Figure 45 - Pump Support Bracket Adjustment

Bolts
15. Install coupling guards and tighten screws.
Figure 46 - Coupling Guard Installation

- 28 -
MSSTM Series
Pump Piping Connections
Minimizing Excessive Loads/ Pipe Stress Pipe Coupling Connections

• Do not use the pump as an anchorage point • Follow all manufacturer installation and
for the piping. torque specifications.
• Anchor the pipelines in close proximity • Align all piping carefully before installing
to the pump and connect them without couplings.
transmitting any stresses or strains. • Make sure all seals seat correctly inside the
• Take appropriate measures to compensate coupling.
thermal expansion of the piping. • If piping or seals are not aligned correctly,
leaking may occur under pressure.
Piping Alignment
• Accurate alignment and support of all piping Flanged Pipe Connections
connected to the pump is critical.
• Any movement occurring at the inlet Flanges Pipe Size (in.) Allowable Gap (in.)
or discharge connections may cause
½ 0.018
misalignment and stress over time.
• Do not force any misaligned pipes to ¾ 0.020
connect to the pump discharge or inlet. 1 0.022
1½ 0.026
2 0.031
3 0.039
4 0.049
6 0.057
8 0.070
10 0.083
12 0.099
Figure 47 - Pipe Flange Fitting Allowable Gap
• Flange faces should be parallel 1/16 inch
per foot diameter.
• Flange bolt holes should be aligned with a
maximum offset of 1/8”
• Flange faces must be no more than a
maximum of .5 degree from each other.
• Measure and record the flange gaps in the
Start-Up Records section of this manual

- 29 -
MSSTM Series
GROOVED
COUPLING
COUPLING
SEAL
YES NO
Figure 48 - Proper Piping Alignment Figure 49 - Typical Grooved Coupling
Inlet Piping
Keep the inlet pipe free of high points which could trap air and could disrupt pump priming. Vac-
uum and/or pressure gages are recommended to allow measurement of pump inlet pressure.
NEVER throttle the pump on the inlet side.
Outlet Piping
The pump discharge piping should have a removable section of pipe such as a spool piece or
elbow to allow the pump to slide forward for service. Servicing the shaft seal, water bearing or
flexible coupling requires a space of approximately 30.5 cm (12 inches) minimum. The pump as-
sembly must be free to move away from the motor in order to gain access to these components.
OUTLET PIPING DISCHARGE HOUSING
30.5 cm
(12 in)
MINIMUM
REMOVABLE SECTION
FOR PUMP SERVICE
OR
Figure 50 - Removable Section For Pump Service

- 30 -
MSSTM Series
Optional High Pressure Seal Carrier
If equipped with an optional high pressure seal carrier, a vent line from the HPSC should be
vented to the atmosphere and positioned to drain normally or connected to a low pressure mani-
fold behind the first high pressure pump in the train.
WARNING
Under no circumstances should the vent line be plugged. A plugged vent line will result in insuf-
ficient water lubrication of the seal and balance disc causing internal damage to the unit.
TO ATMOSPHERE OR MAXIMUM
PRESSURE OF 100 psig
HIGH PRESSURE
SEAL CARRIER
VENT LINE
BEARING
DRAIN LINE
Figure 51 - High Pressure Seal Carrier Venting
Optional Shaft Position Sensor

The purpose of the shaft position sensor is to identify potential pump wear or failure before seri-
ous damage can occur. The shaft position sensor is positioned directly above the position collar.
If for any reason the shaft moves toward the motor, the collar moves out of range of the sensor
shutting down the pump.
SHAFT
POSITION
SENSOR
ADJUSTMENT
LOCKNUT
SPACER
Figure 52 - Shaft Position Sensor

- 31 -
MSSTM Series
Recommended Instrumentation and Operation

For safe pump operation, a pressure switch or relief valve is recommended for the high pressure
side (before the membranes). Pressure gauges should be installed at the inlet and outlet of the
MSS pump. If a throttle valve is used, an additional gauge is needed on the output side of the valve.
It is recommended that a pressure switch should be installed at the pump inlet to prevent pump
operation if the feed pressure to the pump is below specifications. MSS pumps are not equipped
with a check valve to prevent back flow. Refer to the pump yellow tag and pump nameplate for
equipment specifications.
PUMP INLET
PG 2 PG 3 PS 2
PG 1 PS 1 MSS PUMP
P
THROTTLE VALVE
MEMBRANE
(IF USED)
Figure 53 - Recommended Instrumentation

S/N XXXX
XXX gpm
XXX psi
XXX psi
XXXX
XXXX
XXXX
Duty Point
Feed SG (calc)
Feed Flow
Disc. Pres
Inlet Pres
Version 1.0
NPSHR
MSS-XXXX
RPM
(copy tag information here)
YELLOW TAG FRONT YELLOW TAG REAR PUMP NAMEPLATE
Figure 54 - Pump Operating Specifications

- 32 -
MSSTM Series
Upstream Filtration vibration levels can reach .177” (4.5mm) per sec-
• The pump must be protected from debris in ond RMS. See vibration test records or specifica-
the feed water such as sand, gravel, or other tions sheet for more information.
particulate matter.
• A 20 micron filter must be installed upstream Start Up Check List
of the pump inlet to protect against foreign An additional start up check list is available in the
matter entering the system. rear of this manual. Also use the Start Up Record
• Temporary strainers should be installed at the rear of this manual to record initial operat-
ing conditions at pump start up.
before initial start up or after repairs to protect
□□ Flexible coupling set screws tightened.
the pump from possible debris.
□□ Motor adapter guards installed.
Preparation For Pump Start Up □□ All anchor bolts tightened to specifications.
Start Up Precautions
□□ All pipe couplings tightened to specifications.
WARNING □□ Motor rotational direction correct.
NEVER operate the pump equipment: □□ Motor lubricated to manufacturers
specifications.
• below the minimum flow rate.
□□ Final Pump Alignment performed.
• when dry.
□□ Inlet pressure indicator installed.
• without priming.
□□ Inlet pressure switch (if applicable) installed.
• without proper guards and safety devices
□□ Outlet pressure indicator installed.
installed.
• with the discharge valve closed. □□ System pipes are clean and upstream
filtration in place.
• with the suction valve closed.
ELECTRICAL HAZARD
□□ System leak checked and all air vented from
system.
Refer to the motor name plate, electrical junc- □□ ALL safety devices in place.
tion box cover, or wiring tag for proper wiring.
All electrical connections should be made by a Pump Start Up
licensed electrician according to all local codes
and regulations. Be sure to follow all manufac- NOTES: Use the Start Up Record located in the
turer’s instructions on motor lubrication. Ensure rear of this manual to record initial operating con-
motor rotational direction is correct according to ditions at pump start up.
the arrow located on the motor adapter (Refer to 1. Start pump and vent air from the system.
Motor Rotational Direction Check). 2. Verify that there are no leaks in the system.
CAUTION 3. Activate the MSS pump.
Electric motors may develop continual noise 4. Inspect the system for leaks.
over long periods. Proper ear protection should NOTES: Some mechanical seal leakage may
be worn during pump operation. Most noise will occur for about 60 seconds after pump start-up.
emanate from the electric motor. The noise level If the leakage continues longer than 60 seconds
of the MSS pump is nominal and depends on its then proceed with the Mechanical Seal Replace-
size and operating conditions. The typical ment procedure located in the MSS Overhaul
level can range from 75dB to 85dB, measured Manual.
at a distance of 1 meter (39 inches) around the
pump. Sound may vary due to hydraulic reso- 5. Observe any unusual system noise or vibra-
nance, valves and building walls. For applications tion.
were a minimum noise level is required, the sys- 6. If a vibration meter is available, record a base-
tem should be operated with the flow adjusted as line vibration reading at this time. Note this
close to optimum efficiency as possible. Vibration vibration level in the Start-Up Records section
may also occur and varies based on pump size of this manual.
and operating conditions. As a reference, typical 7. Adjust system valves and controls as needed
to obtain the desired operating condition.

- 33 -
MSSTM Series
Basic Troubleshooting
If the MSS pump does not operate properly, refer to the following troubleshooting charts as a guide
to determining the concern and identifying the potential cause. If after consulting the trouble-
shooting charts the cause is still undefined, contact FEDCO technical support
www.fedco-usa.com and choose the “Service and Support” tab, telephone or fax. FEDCO will
give you easy, step by step instructions on how to proceed.
Visual Inspection
• Make sure all items are accounted for on the start up check list.
• Inspect all piping and electrical connections to the motor and pump.
• Inspect the pump and motor mountings for signs of any movement or vibration.
• Inspect pressure gauges, switches and all other instrumentation for proper operation.
• Record any unusual readings.
Air Vented From System?

Motor Speed and
Direction Correct?
Inlet Restrictions?
Motor Hooked Up Correctly
According to Manufactures Specs. Inlet Piping Leaks?
Pump Leaking?
Discharge Restictions?
Figure 55 - Basic Visual Inspection

- 34 -
MSSTM Series
Basic Troubleshooting Chart
Symptom Possible Cause Action
Low flow or low pressure Restriction in inlet - Check pump inlet pressure
or discharge pipes - Check position of all control valves
- Check throttle valve is fully open
Incorrect pump - Check VFD for proper speed setting (if
speed or direction equipped).
- Check power supply frequency (50 or
60 Hz)
- Check rotational direction of motor
Gauges not operat- - Inspect gauges for proper operation.
ing properly
Air leaks (vacuum - Inspect inlet piping joints for leaks
on pump inlet) - Inspect pump mechanical shaft seal for
leaks
Pump cavitation - Check inlet pressure during operation
- Check for excessive flow rate
Air in casing - Purge air from all piping
Internal damage - Damaged balance disc
Design parameters - Pump not designed for operating conditions
Pump vibration or noise Operating condi- - Pump cavitation
tions - Excessive flow rate
- Insufficient flow rate
Pump misalign- - Inspect alignment (Refer to Final
ment Pump Alignment)
Balance disc - Inspect balance disc for damage or
wear
Pump leaks Pipe joints - Inspect pipe joints for insufficient sealing
Pump shell - Inspect pump shell for damaged O-rings
Pump shaft - Inspect mechanical seal for leakage

- Inspect pump shaft for misalignment
Motor runs hot, is noisy Excessive motor - Check voltage supply for consistency
or shuts off load - Check ambient air temperature
- Check wiring and fuses for phase loss
- Check flow rate and VFD settings (if
equipped).
- Check wiring length between motor and VFD
(if equipped).
- Check motor bearings
NOTES: Contact motor manufacturer for
proper repair procedures.

- 35 -
MSSTM Series
Specifications
Recommended Spare Parts List
1-3 years of service

Refer to Maintenance Schedule and Service Parts Kits chart on following 4 pages of this manual.
4-5 years of service

A complete disassembly, cleaning and inspection of all pump components is recommended. An
overhaul kit and stage kit should be made available before beginning this procedure. Refer to
Maintenance Schedule and Service Parts Kits chart on following 4 pages of this manual.
Service Parts Kits

Refer to Maintenance Schedule and Service Parts Kits chart on following 4 pages of this manual.
NOTES: Please provide pump serial number when ordering field service kits.
Ordering Parts
To order a component or service kit, simply contact a FEDCO representative at:
ATTN: Field Service Department Additional Contact Information:

FEDCO Tel 734-241-3935
800 Ternes Drive Fax 734-241-5173
Monroe, MI 48162 Web site: www.fedco-usa.com
USA Choose the “Service and Support” tab

- 36 -
MSS-A Service Parts Kits Components
MSK MSK HP TNK TNK HP ORK ORK HP RRK RRK HP FCK
Item Part Description BDK Mechanical Mechanical OHK Throttle Throttle Nipple STG SHT Retaining Retaining Ring ALK DLK
O-Ring Kit O-Ring Kit HP Flex
Balance Disc Kit Seal Kit Seal Kit HPSC Overhaul Kit Nipple Kit Kit HP Stage Kit Shaft Kit Ring Kit Kit HP Alignment Kit Drain Linke Kit
Coupling Kit
1 Shipping plug *
2 Stationary seal retaining ring X X X
3 Inlet washer X X X
4 Mechanical seal X X X
5 Mechanical seal shaft washer X X X
6 Rotating seal retaining ring X X X X
7 Inlet O-ring X X X X
8 Split collar retaining ring (MSS-15/20/30/50/70 only) X X X X
9 Split collar (MSS-15/20/30/50/70 only) X
10 Collar sleeve (MSS-15/20/30/50/70 only) X
11 Inlet ring *
12 Diffuser bearing X X
13 Stage spacer (MSS-15/20/30/50/70 only) X X
14 Diffuser bowl (+ First stage housing for MSS-15/20/30 only) X X
15 Impeller X X
16 Series spacer (MSS-15/20/30/50/70 two shell pumps only) X X
17 Series flange O-ring X X X X
18 Discharge ring *
19 Stage spacer (custom end spacer) X
20 Shaft washer/ balance disc washer X X
21 Bearing holder *
22 Balance disc key X X
23 Balance disc X X
24 Cavity cover O-ring X X X X
25 Discharge housing O-ring X X X X
26 Balance disc flatwasher X X
27 Balance disc lockwasher X X
28 Balance disc nut X X
29 Discharge housing retaining ring X X X
30 Pump shaft X
31 HP shaft bushing anti-roll pin X
32 HP shaft bushing X
33 HP shaft bushing O-ring X X
34 HPSC O-ring X X
35 HPSC retaining ring X X
36 Assembled flex coupling X X
37 Shaft key X X
38 Alignment pins X
39 SS shim set X
40 Throttle nipple elbow X X
41 Throttle nipple X X
42 Throttle nipple O-ring X X X X X X
43 Split cone (MSS-45/55/75 only) X X
44 Split cone nut (MSS-45/55/75 only) X X
45 Clamping neck ring (MSS-45/55/75 only) X X
46 Floating neck ring (MSS-45/55/75 only) X X
47 Drain line elbow X
48 Bearing drain line X
49 Drain line connector X
* Not Included in any kit. Can be purchased separately.

- 37 -
MSS-A Service Parts Kits Components
MSS-40/55/75
30
46 43
47
12 15
44
45
48
29 27 14
28
26
25
23
24 22
49
39 20
21
19
38
18
17 16
37 36
15
14
13
12
42
41 MSS-50/70 11
10
9
40 8
7
35 34 6
5
33 4
14 32 3
13 31 2
15 12
1
14
Figure 56 - MSS-A Service Parts Kits Components

- 38 -
MSS-B/C Service Parts Kits Components
MSK MSK HP TNK TNK HP ORK ORK HP RRK RRK HP FCK DLK
Item Part Description BDK Mechanical Mechanical OHK Throttle Throttle Nipple STG SHT Retaining Retaining Ring Flex
ALK
Balance Disc Kit Overhaul Kit Stage Kit Shaft Kit O-Ring Kit O-Ring Kit HP Alignment Kit Drain Line Kit
Seal Kit Seal Kit HPSC Nipple Kit Kit HP Ring Kit Kit HP Coupling Kit
1 Shipping plug *
2 Stationary seal retaining ring X X X
3 Inlet washer X X X
4 Mechanical seal X X X
5 Mechanical seal shaft washer X X X
6 Rotating seal retaining ring X X X X
7 Inlet O-ring X X X
8 Clamping neck ring (MSS-90/120 size only) X X
9 Floating neck ring/ diffuser wear ring X X
10 Diffuser bearing X X
11 Diffuser X X
12 Split cone X X
13 Impeller X X
14 Split cone nut X X
15 Series flange O-ring X X X X
16 Bearing holder *
17 Shaft washer/ flatwasher X X
18 Balance disc key X X
19 Balance disc X X
20 Cavity cover O-ring X X X X
21 Discharge housing O-ring X X X X
22 Cavity cover retaining ring X X X
23 Shaft washer/ flatwasher X X
24 Balance disc lockwasher X X
25 Balance disc nut X X
26 Discharge housing retaining ring X X X
27 Pump shaft X
28 HP shaft bushing anti-roll pin X
29 HP shaft bushing X
30 HP shaft bushing O-ring X X
31 HPSC O-ring X X
32 HPSC retaining ring X
33 Assembled flex coupling X X
34 Shaft key X X
35 Alignment pins X
36 SS shim set X
37 Throttle nipple elbow X X X
38 Throttle nipple X X X X
39 Throttle nipple O-ring X X X X X X X
40 Drain line elbow X
41 Bearing drain line
42 Drain line connector
* Not Included in any kit. Can be purchased separately.

- 39 -
MSS-B/C Service Parts Kits Components
MSS-160/200/240
12
1
40
13
1
1
14
11
42
41 1
10
9
27
25
26
24 23
22
21
20
19
18
17
16
15
36 14
13
12
35
11
10 9
8
7 5
6
4 3 2 1
34
33
32 31
30 28
39 29
38
37
Figure 57 - MSS-B/C Service Parts Kits Components

- 40 -
MSSTM Series
Specifications Continued
Fastener Torque Specifications
Item Metric Standard
Precision leveling foot top cradle nuts 34 N-m 25 Lb-ft
Motor adapter bolts - 3/8" 34 N-m 25 Lb-ft
Support bracket adjustment bolts 81 N-m 60 Lb-ft
Inlet housing bolts MSS-15 through MSS-75 33 N-m 24 Lb-ft
Inlet housing bolts MSS-90 through MSS-240 81 N-m 60 Lb-ft
Inlet housing bolts (HPSC) MSS-15 through MSS-75 33 N-m 24 Lb-ft
Inlet housing bolts (HPSC) MSS-90 through MSS-240 81 N-m 60 Lb-ft
End/ Series shell flange bolts MSS-15 through MSS-120 81 N-m 60 Lb-ft
End/ Series shell flange bolts MSS-160 through MSS-240 109 N-m 81 Lb-ft
Discharge housing retaining clip cap screws 10 N-m 7 Lb-ft
Pump shaft nut (balance disc nut)
68 N-m 50 Lb-ft
MSS-15 through MSS-75
95 N-m 70 Lb-ft
123 N-m 91 Lb-ft
Pump support bracket anchor bolt 108 N-m 80 Lb-ft
Stage split cone nut MSS-40 through MSS-75 54 N-m 40 Lb-ft
Stage split cone nut MSS-240 203 N-m 150 Lb-ft
Coupling set screws (M6/ M10) 9 N-m/ 41 N-m 7 Lb-ft/ 30 Lb-ft
Pump Alignment Specifications

Motor Adapter Gap Tolerances for Non-Uniform Gaps
Good ≤ 0.381 mm 0.015"
Balance Disc Specifications

Pump Model Original Thickness When New Wear Limit - 0.508 mm 0.020")
MSS-15 through MSS-75 13.5 mm (0.531") 13.0 mm (0.511")
MSS-90 & MSS-120 16.0 mm (0.630”) 15.5 mm (0.610”)
MSS-160 through MSS-240 15.7 mm (0.618”) 15.2 mm (0.598”)
Lubricants and Compounds

Lubricant Standard Glycerine or fresh water with soap
ASTM D1257
Anti-seize compound Compliant with specific system

- 41 -
MSSTM Series
Specifications Continued
Maintenance Schedule
By following the schedule of preventive maintenance presented below, the MSS pump will deliver
years of trouble-free performance.
One (1) day after commissioning

1. Recheck pump alignment (refer to Final Pump Alignment).
2. Visually inspect flexible coupling and tighten the coupling bolts to the specified torque as nec-
essary.
3. Fill out and submit all warranty documentation to FEDCO.
Six (6) months after commissioning

1. Inspect pump alignment (refer to Final Pump Alignment).
2. Inspect flexible coupling: check for wear, irregularities, torsional backlash, running behavior
and tightening torque (refer to Flexible Coupling Check).
3. Inspect for leaks, damaged gaskets and condition of all pipe couplings.
4. Wipe pump, motor and baseplate with a clean, damp cloth.
Twelve (12) months after commissioning

3. Inspect mechanical seal for early signs of leakage or failure.
4. Inspect balance disc (refer to Balance Disc Inspection in the MSS Overhaul Manual).
NOTES: If balance disc requires replacement, mechanical seal should also be replaced.
6. Wipe pump, motor and baseplate with a clean, damp cloth.
Annually
4. Inspect balance disc (refer to Balance Disc Inspection in the MSS Overhaul Manual).
NOTES: If balance disc requires replacement, mechanical seal should also be replaced.
5. Wipe pump, motor and baseplate with a clean, damp rag.
Five (5) Years

1. Annual maintenance per above.
2. Disassemble fluid end for detailed inspection (refer to MSS Overhaul Manual).
NOTES: Follow manufacturer’s recommendations for motor and VFD maintenance.

- 42 -
MSSTM Series
Service Policy
Return Material Authorization (RMA)
Please contact a FEDCO before returning any equipment. You must have a Return Material Au-
thorization (RMA) issued by FEDCO before we can accept any parts. All returned parts must be
shipped prepaid to FEDCO with the RMA clearly marked on the package. We need this number
to ensure proper handling of the returned parts and supply of new parts, if needed. Ask FEDCO
for details of the repair warranty. Parts will be replaced in accordance with the FEDCO warranty.
Use the following address to return parts:
ATTN: Field Service Department

FEDCO
800 Ternes Drive
Monroe, MI 48162
USA
Additional Contact Information:

Tel: 734-241-3539
Fax: 734-241-5173
Web site: www.fedco-usa.com
Choose the “Service and Support” tab
Procedure
How to Return Parts to FEDCO

1. Provide FEDCO with the following information:
• Serial number of unit.
• Description of why parts are being returned.
2. FEDCO will provide a Return Authorization Number.
3. Pack the unit in the original shipping crate or other suitable crate and clearly mark the Return
Material Authorization on the outside of the crate.
4. Send unit, freight prepaid, to FEDCO at the above address.

- 43 -
MSSTM Series
Service Policy Continued
Start-Up Record
□□1. Flexible coupling set screws tightened.
□□2. Motor adapter guards installed.
□□3. All anchor bolts tightened to specifications.
□□4. All pipe couplings tightened to specifications.
□□5. Motor rotational direction correct.
□□6. Motor lubricated to manufacturers specifications.
□□7. Final Pump Alignment performed.
□□8. Inlet pressure indicator installed.
□□9. Inlet pressure switch (if applicable) installed.
□□10. Outlet pressure indicator installed.
□□11. System pipes are clean and upstream filtration in place.
□□12. System leak checked and all air vented from system.
□□13. ALL safety devices in place.
Installation and Start-up Information
Start-up Date: _________________________ Model #: _______________________________
Serial #: ______________________________ Installation Date:_________________________
Installed By: ___________________________
Operating Conditions
Feed Flow: ____________________________ Suction Pressure to Pump:_________________
Discharge Pressure: _____________________
Drain flow rate (high inlet pressure option only): _________________________
VFD frequency (Hz) if used ________________ Voltage and Hz of power supply_____________
VFD Amps: ____________ VFD Amps (after 48 hours of running time): ____________________
Baseline vibration reading at pump start-up (optional): ____________
Pump Alignment Measurements

Motor adapter gap A: __________, B: __________, C: __________, D: __________
Pipe Connection(s)
□□ Victaulic connection
□□ Flanged connection: Flange Pipe Size (Inlet) __________, Gap __________
Flange Pipe Size (Discharge) __________, Gap __________
General Notes:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
This report has been filled out by: __________________________________Date: ___________

- 44 -
MSSTM Series
Service Policy Continued
Overhaul Record
Overhaul Date: _____________________________
Operating Hours: ___________________________
Reason for Overhaul: ___________________________________________________________

_____________________________________________________________________________
_____________________________________________________________________________
Operating Data Prior to Overhaul:

Feed Flow: ____________________________ Suction Pressure to Pump: _________________
Discharge Pressure: _____________________
Operating Data After Overhaul:

Feed Flow: ____________________________ Suction Pressure to Pump: _________________
Discharge Pressure: _________________________
General Notes:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Overhauled by: __________________________
Telephone: _____________________________ Fax: ________________________________
E-mail: ________________________________

- 45 -
- - - - - - - - - - - - - - - - - - - - - - - -! - - - - - - - - - - - - - - - - - - - - - - - - - - - -
MSSTM Series
Warranty Registration Form
THIS FORM MUST BE COMPLETED AND RETURNED TO FEDCO TO ACTIVATE YOUR
WARRANTY COVERAGE.
FEDCO will send confirmation of start of warranty coverage
Please FAX this page to FEDCO to register your warranty.

Retain the original for your future information.
FAX to: +734.241-5173 (USA) or E-MAIL to: techsupport@fedco-usa.com
Initial Installation
Model #: ________________________________ Serial #: ______________________________
Installation Date: _________________________ Startup Date:__________________________
VFD frequency (Hz) if used _________________ Voltage and Hz of power supply ___________
Feed Flow: ______________________________
Suction Pressure to Pump: __________________ Discharge Pressure: ____________________
Drain flow rate (high inlet pressure option only): _________________________
Comments:
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
Installed by: _________________________
Telephone: __________________________ Fax: ________________________________
E-mail:______________________________

- 46 -
MSSTM Series
MSS Unit Operating Conditions
UNIT OPERATION
CONDITIONS
PLACE STICKER
HERE
These operating conditions are also listed on the back of the unit start-up tag
Notes
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

- 47 -
MSSTM Series
Visit Our Website For the Latest Version of This Document and More Information.
www.fedco-usa.com
FEDCO USA FEDCO DUBAI FEDCO SINGAPORE

FEDCO Technopark, Plot TP10501 Singapore Branch
800 Ternes Drive Jebel Ali South, PO Box 37603, 82 Toh Guan Road East
Monroe, MI 48162, USA Dubai, UAE #C2-14-4 WaterHub
Telephone: +1 (734) 241-3935 Telephone: +971-(0)4 880 7344 Singapore, 608576
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MSS 15-240 Installation Operation Manual, 02-015-041217-0

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MSS 15-240 Installation Operation Manual, 02-015-041217-0

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INSTALLATION & OPERATION MANUAL

Models: MSS-15 ● MSS-20 ● MSS-30 ● MSS-40 ● MSS-50 ● MSS-55

3 FEDCO achieved ISO 9001 registration in September 2017.

3 FEDCO achieved ISO 14001 registration in September 2017.

Compliant Test Systems:

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Commitment to Quality & Success

We design fluid machines to take full advantage of the

FEDCO USA FEDCO DUBAI FEDCO SINGAPORE

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© Copyright 2017 Fluid Equipment Development Company | www.fedco-usa.com

Inspection of Unit Upon Receipt

Figure 1 - Pump Assembly External Components

Item Description Item Description

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Motor Storage Requirements

Flexible coupling 2 Flexible coupling set screws

Figure 2 - Installation Accessories

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Item Description Item Description

Figure 3 - MSS Pump External Components

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Figure 4 - MSS Pump Internal Flow

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Safety practices and precautions for the opera-

DANGER Hazards which are IMMEDIATELY ACCESSIBLE, and capable of

Hazards which are NOT IMMEDIATELY ACCESSIBLE, but are

CAUTION Hazards which are NOT IMMEDIATELY ACCESSIBLE, and can

Hazards which are related to Electrical Components and can

PUNCTURE Hazards which are NOT IMMEDIATELY ACCESSIBLE and can

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© Copyright 2017 Fluid Equipment Development Company | www.fedco-usa.com

Variable Frequency Drive (VFD) Requirements

VOLTS 208-230/460 available. IN CE compliant countries the VFD

SER. F. 1.15 CODE K DES B CLASS F

NEMA NOM. EFF. 82.5 % P.F. 89 %

RATING 40C AMB-CONT

Figure 6 - Typical Motor Nameplate VFD

Figure 7 - Typical Motor Electrical

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Lifting and Handling

Pump Assembly Lifting

Figure 9 - Improper Lifting Strap Positioning

Figure 10 - Proper Lifting Strap Positioning

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Motor and Pump Assembly Lifting

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Item Description Item Description

Figure 13 - Optional Baseplate

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Figure 14 - Proper Shimming Uneven

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Figure 15 - Placing Motor In Mounting Position

2. Install motor mounting bolts and shims as

Figure 16 - Installing Motor Mounting Shims

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Figure 18 - Removing Coupling Guards

Flexible Coupling Check

6. Slide flexible coupling over motor shaft with

Figure 19 - Installing Flexible Coupling On

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Figure 20 - Checking Flexible Coupling Fit On

8. Slide flexible coupling over the pump shaft