Lemken Manual

Operating Instructions
Compact Disc Harrows

Rubin 9 KUA
- EN -
Item no. 175_3625
5/09.13
LEMKEN GmbH & Co. KG

Weseler Straße 5, 46519 Alpen / Germany
Telephone +49 28 02 81 0, Fax +49 28 02 81 220
lemken@lemken.com, www.LEMKEN.com
Dear customer,
Thank you for the trust you have placed in us by purchasing this device. The de-
vice can only be used to its full advantage when operated and used properly.
When the device was delivered, you will already have been instructed in opera-
tion, adjustment and maintenance by your dealer. However, this brief instruction is
not a substitute for thorough study of the operating instructions.
These operating instructions will help to familiarise you with the LEMKEN GmbH &
Co. KG device and the options available for using it.
The operating instructions contain important information about how to operate the
device safely, properly and efficiently. Following the instructions will help to pre-
vent hazards, faults and down times and will increase reliability and service life.
Read the operating instructions carefully and attentively before commissioning.
Make sure that the operating instructions are always available at the location
where the device is used.
The operating instructions must be read and followed by anyone who is involved
in carrying out the following work:
 Coupling and uncoupling
 Adjustments
 Operation
 Maintenance and repairs
 Troubleshooting, and
 Final shutdown and disposal.
1
Spare parts ordering
This device is supplied with a specification listing all assemblies that are relevant
for the product. The spare parts list valid for your device includes both those as-
semblies relevant to you and those that are not intended for your device. Make
sure that you only order spare parts that belong to the assemblies that can be
found on your specification or the enclosed print out. When ordering spare parts,
state the type designation and serial number of the device. This information can
be found on the rating plate. Enter this data in the fields below so that it is always
to hand.
Type designation:
Serial number:
Remember that you should only use genuine LEMKEN spare parts. Reproduction
parts have a negative influence on the function of the device, have a shorter ser-
vice life and present risks and hazards that cannot be estimated by LEMKEN
GmbH & Co. KG. They also increase the maintenance costs.
Service and spare parts
Information on service and spare parts is available from your local dealer or our
website at www.lemken.com.
2
Contents
CONTENTS
Contents ........................................................................................................................... 3
1 General information ................................................................................................ 10
1.1 Liability ......................................................................................................................... 10
1.2 Guarantee..................................................................................................................... 10
1.3 Copyright ..................................................................................................................... 11
1.4 Optional accessories .................................................................................................. 11

2 Symbols used in the Operating Instructions........................................................ 12
2.1 Hazard classes ............................................................................................................ 12
2.2 Information................................................................................................................... 12
2.3 Environmental protection ........................................................................................... 12
2.4 Indication of passages ................................................................................................ 13

3 Safety measures and precautions ......................................................................... 14
3.1 Target group ................................................................................................................ 14
3.2 Intended use ................................................................................................................ 14
3.3 Safety features of the device ...................................................................................... 15
3.4 Safety and warning signs ........................................................................................... 15

3.4.1 General information ................................................................................................... 15
3.4.2 Meaning of warning signs .......................................................................................... 15
3.5 Warning sign positions ............................................................................................... 18
3.5.1 Rubin 9 KUA with combination axle ........................................................................... 18
3.5.2 Rubin 9 KUA with solo axle ....................................................................................... 18
3.6 Special safety instructions ......................................................................................... 19
3.7 Hazardous areas .......................................................................................................... 20

3.7.1 Hazardous areas during operation of the implement ................................................. 21
3.7.2 Hazardous area when folding the implement in and out ............................................ 21
3.8 Residual risks .............................................................................................................. 22
3.8.1 Hazard caused by mechanical systems..................................................................... 22
3.8.2 Hazard caused by hydraulic systems ........................................................................ 22
3
Contents
3.8.3 Hazard during operation ............................................................................................ 22

3.9 Applicable rules and regulations ............................................................................... 22
3.10 Operation on public highways ................................................................................... 23

3.10.1 Lighting system and identification........................................................................... 23
3.10.2 Requirements of the tractor .................................................................................... 23
3.10.3 Permissible transport speed ................................................................................... 24
3.10.4 Permissible lateral inclination during transportation ............................................... 25
3.10.5 Check before departure .......................................................................................... 25
3.10.6 Correct behaviour in road traffic ............................................................................. 26
3.11 Obligation of the operator .......................................................................................... 27
3.12 Operating the device safely ........................................................................................ 28

3.12.1 General information ................................................................................................ 28
3.12.2 Personnel selection and qualifications ................................................................... 29
4 Handing over the device ......................................................................................... 30
5 Layout and description ........................................................................................... 31
5.1 Overview ...................................................................................................................... 31
5.2 Function ....................................................................................................................... 33

5.2.1 Lower control link coupling ........................................................................................ 33
5.2.2 Combination semi-mounted installation ..................................................................... 33
5.2.3 Transport mounting device ........................................................................................ 33
5.2.4 Hollow discs ............................................................................................................... 33
5.2.5 Rollers ....................................................................................................................... 33
5.2.6 Hydraulic transportation lock ..................................................................................... 34
5.2.7 Lighting system .......................................................................................................... 34
5.2.8 Side limitation ............................................................................................................ 34
5.2.9 Rebound harrow ........................................................................................................ 34
5.2.10 Track markers ........................................................................................................ 34
5.2.11 Coupling elements .................................................................................................. 34
5.2.12 Hydraulic drawbar .................................................................................................. 34
5.2.13 Compressed air brake system ................................................................................ 35
5.2.14 Hydraulic brake system .......................................................................................... 38
6 Preparations on tractor .......................................................................................... 40
6.1 Tyres ............................................................................................................................. 40
4
Contents
6.2 Lifting rods................................................................................................................... 40
6.3 Check Chains or Sway Blocks of the Three Point Linkage ..................................... 40
6.4 Required power sources............................................................................................. 41
6.5 Required hydraulic equipment ................................................................................... 42

6.5.1 Implement with separate hydraulic connections ........................................................ 43
6.5.2 Mounted implements with 6/2 directional control valve on Solitair 9 .......................... 44
6.5.3 Semi-mounted implements with electromagnetic control ........................................... 45
6.6 Brake system ............................................................................................................... 46
6.6.1 Air brake system ........................................................................................................ 46
6.6.2 Hydraulic brake system ............................................................................................. 46
6.6.3 Without brake system ................................................................................................ 47
6.7 Lower control link coupling........................................................................................ 48
6.8 Traction device ............................................................................................................ 49
6.9 Hydraulic system ......................................................................................................... 50

6.9.1 Transport ................................................................................................................... 50
6.9.2 Field work .................................................................................................................. 50
6.9.3 Attaching and detaching the implement ..................................................................... 50
7 Preparations on implement .................................................................................... 51
7.1 Final assembly............................................................................................................. 51
7.2 Implements with an air brake system ........................................................................ 51
7.3 Removing the lighting equipment .............................................................................. 53

8 Attaching the implement ........................................................................................ 54
8.1 Implement with lower link connection ....................................................................... 56
8.2 Implement with hydraulic drawbar ............................................................................ 61

9 Folding and unfolding the side sections .............................................................. 67
9.1 Folding ......................................................................................................................... 67
9.2 Unfolding...................................................................................................................... 70

10 Driving on public highways ................................................................................... 72
10.1 General information .................................................................................................... 72
10.2 Preparation for driving on public roads .................................................................... 72
5
Contents
10.3 Hydraulic transport lock ............................................................................................. 72
10.4 Shutoff valves .............................................................................................................. 72
10.5 Protective devices ....................................................................................................... 73
10.6 Lighting equipment and signs ................................................................................... 75

10.6.1 General................................................................................................................... 75
10.6.2 Lighting equipment ................................................................................................. 75
10.6.3 Installing the lighting equipment ............................................................................. 76
10.6.4 Checking the lighting equipment ............................................................................ 77
10.6.5 Signs ...................................................................................................................... 77
10.6.6 Signs ...................................................................................................................... 78
10.7 Track markers .............................................................................................................. 78
10.8 Hydraulic braking system ........................................................................................... 79
10.9 Transport dimensions ................................................................................................. 80

10.9.1 Implement with lower link connection ..................................................................... 80
10.9.2 Implement with hydraulic drawbar .......................................................................... 80
10.9.3 Implement with non-folding side sections ............................................................... 80
11 Operation ................................................................................................................. 81
11.1 Working speed............................................................................................................. 81
11.2 Draw point adjustment ................................................................................................ 82
11.3 Working depth of hollow discs .................................................................................. 84
11.4 Rebound harrow .......................................................................................................... 86

11.4.1 Setting the distance ................................................................................................ 87
11.4.2 Setting the height ................................................................................................... 88
11.4.3 Setting the inclination angle.................................................................................... 89
11.5 Guide plates ................................................................................................................. 89
11.6 Side limitation .............................................................................................................. 90
11.7 Lateral draw ................................................................................................................. 91
11.8 Track markers .............................................................................................................. 92

11.8.1 Setting the penetration depth ................................................................................. 93
11.8.2 Retracting the track marker .................................................................................... 94
11.8.3 Extend the track markers........................................................................................ 95
6
Contents
11.9 Rollers .......................................................................................................................... 96

11.9.1 General................................................................................................................... 96
11.9.2 Blade rollers ........................................................................................................... 97
11.10 Pressure load on the rollers ....................................................................................... 99
11.10.1 General ............................................................................................................... 99
11.10.2 Soil-working implement with combination semi-mounted installation .................. 99
11.11 Hydraulic control ....................................................................................................... 101
11.11.1 6/2 directional control valve ............................................................................... 101
11.11.2 Electromagnetic control ..................................................................................... 101
11.12 Turning at the headland ............................................................................................ 104
11.12.1 Implement with lower link connection ................................................................ 104
11.12.2 Implement with hydraulic drawbar ..................................................................... 104
12 Detaching ............................................................................................................... 105
13 Coupling elements ................................................................................................ 110
14 Hydraulic three-point linkage ............................................................................... 111
14.1 Mounting an attachment ........................................................................................... 111
14.2 Lowering the attachment .......................................................................................... 112
14.3 Uncoupling the mounted implement ....................................................................... 112

15 Switching off the device ....................................................................................... 113
15.1 Shutting down the device in an emergency ............................................................ 113
15.2 Disposal ..................................................................................................................... 113

16 Maintenance and repairs ...................................................................................... 114
16.1 Special safety instructions ....................................................................................... 114
16.1.1 General................................................................................................................. 114
16.1.2 Personnel qualifications ....................................................................................... 114
16.1.3 Protective equipment ............................................................................................ 114
16.1.4 Immobilise the implement for maintenance and repairs ....................................... 115
16.1.5 Work on the hydraulics ......................................................................................... 115
16.1.6 Working on the electrics ....................................................................................... 116
16.1.7 Working under the raised device .......................................................................... 116
16.1.8 Utilised tool ........................................................................................................... 116
7
Contents
16.2 Environmental protection ......................................................................................... 117
16.3 Lubrication ................................................................................................................. 118
16.4 Maintenance intervals ............................................................................................... 119

16.4.1 After the initial start-up (at the latest after 2 hours)............................................... 119
16.4.2 Daily inspection .................................................................................................... 119
16.4.3 Weekly check ....................................................................................................... 120
16.4.4 Lubrication schedule ............................................................................................ 121
16.4.5 Overview of lubrication points............................................................................... 122
16.5 Draining the compressed air tank ............................................................................ 127
16.6 Brake system ............................................................................................................. 128

16.6.1 Checking brake system - Compressed air brake .................................................. 129
16.6.2 Checking the brake system – Hydraulic brake ..................................................... 130
16.6.3 Adjusting the braking system................................................................................ 131
16.6.4 Brake lever position .............................................................................................. 131
16.6.5 Adjusting the braking force ................................................................................... 133
16.6.6 Changing the brake pads ..................................................................................... 134
16.7 Cleaning the filter ...................................................................................................... 134
16.8 Tightening torques .................................................................................................... 135

16.8.1 General information .............................................................................................. 135
16.8.2 Bolts and nuts made of steel ................................................................................ 135
16.8.3 Wheel bolts and wheel nuts.................................................................................. 136
16.9 Checking connections to the tractor ....................................................................... 136
16.9.1 Couplings ............................................................................................................. 136
16.9.2 Connectors and cables ......................................................................................... 136
16.10 Replacing harrow tines on the rebound harrow ..................................................... 137
16.11 Replacing guide plates ............................................................................................. 138
16.12 Replacing the track marker discs ............................................................................ 139
16.13 Replacing the lateral limiters.................................................................................... 140
16.14 Replacing hollow discs ............................................................................................. 141
16.15 Air pressure of the tyres ........................................................................................... 142
16.16 Scrapers ..................................................................................................................... 143
8
Contents
16.16.1 Scrapers on rubber ring roller ........................................................................... 143

16.16.2 Flex ring roller scrapers ..................................................................................... 143
16.16.3 Trapezoidal packer roller scrapers .................................................................... 144
17 Technical data ....................................................................................................... 145
17.1 Implement with lower link connection ..................................................................... 145
17.2 Implement with hydraulic drawbar .......................................................................... 146
17.3 Implement with non-folding working sections ....................................................... 147

18 Identification plate ................................................................................................ 148
19 Noise, Airborne Sound ......................................................................................... 149
20 Notes ...................................................................................................................... 149
Index ............................................................................................................................. 150
EU Declaration of Conformity .................................................................................... 151
9
General information
1 GENERAL INFORMATION
1.1 Liability
The "Standard Terms and Conditions of Sales and Delivery" of LEMKEN GmbH &
Co. KG, in particular Section IX, shall apply. Liability. In line with the dimensions
cited in these conditions the LEMKEN GmbH & Co. KG shall not be held liable for
any personal or material damage, when such damage is caused by one or more
of the following reasons:
 improper use of the device, see also section entitled "Intended use",
 non-compliance with the operating instructions and the enclosed safety instruc-
tions,
 unauthorised changes to the device,
 inadequate monitoring of parts which are subject to wear,
 maintenance work that has not been conducted properly or in good time,
 the use of spare parts that are not original LEMKEN GmbH & Co. KG spare
parts,
 accidents or damage through outside influences or force majeure
1.2 Guarantee
The "Standard Terms and Conditions of Sales and Delivery" of LEMKEN GmbH &
Co. KG shall apply at all times.
The guarantee period shall be one year from the date of receipt of the implement.
We shall rectify any implement faults in accordance with the LEMKEN guarantee
guidelines.
10
General information
1.3 Copyright
These operating instructions represent a document in terms of the law on unfair
competition.
Copyright is retained by
LEMKEN GmbH & Co. KG
Weseler Strasse 5
D-46519 Alpen, Germany
These operating instructions are intended to be used by the operator of the im-
plement. They contain texts and drawings which must not be
 reproduced,
 divulged or
 communicated in any other way in whole or in part without the express permis-
sion of the manufacturer.
Infringements will result in a claim for damages.
1.4 Optional accessories

LEMKEN implements may be equipped with various accessories. The operating
instructions below describe both series components and optional accessories.
Please note: These accessories will vary depending on the type of equipment.
11
Symbols used in the Operating Instructions
2 SYMBOLS USED IN THE OPERATING INSTRUCTIONS

2.1 Hazard classes
The following symbols are used in the Operating Instructions for particularly im-
portant information:
DANGER
Denotes an imminent hazard with high risk, which will result in
death or severe physical injury, if not avoided.
WARNING
Denotes a possible hazard with medium risk, which could result in
death or severe physical injury, if not avoided.
CAUTION
Denotes a low-risk hazard, which could cause light or medium
physical injury or property damage, if not avoided.
2.2 Information
Denotes special user tips and other particularly useful or important
information for operation and efficient utilisation.
2.3 Environmental protection
Indication of special recycling and environmental protection

measures.
12
Symbols used in the Operating Instructions
2.4 Indication of passages

The following symbols are used for particular passages in the operating instruc-
tions:
 Indicates work steps

 Indicates enumerations
13
Safety measures and precautions
3 SAFETY MEASURES AND PRECAUTIONS

General safety instructions for the operator are specified in the chapter entitled
«Safety measures and precautions». At the start of some main chapters the safety
instructions, which refer to all work to be carried out in this chapter, are listed to-
gether. Each safety-relevant work step includes other safety instructions specific
to the work step.
3.1 Target group
These operating instructions are restricted exclusively to the use of the device by
trained technicians and instructed persons.
3.2 Intended use

The device is manufactured in accordance with state-of-the-art standards and the
recognised safety rules. However, the use of the device may result in a risk to life
and limb of the user or third parties, or cause damage to the device and other ma-
terial property. The device may be operated in a technically perfect condition only,
in accordance with its designated use and by safety-conscious persons in compli-
ance with the operating instructions.
Intended use also includes:
 compliance with the operating instructions and implementation of the work
steps indicated in the operating instructions,
 compliance with the safety and warning signs on the device,
 observance of the power limits of the tractor and device,
 observance of all maintenance specifications and additional checks,
 the use of original spare parts,
 the use of the listed auxiliary and operating materials as well as their environ-
mentally friendly disposal.
Safe operation is not guaranteed unless all instructions, settings and power limits
applicable to the device are observed.
The machine is only suitable for the usual agricultural use.
14
3.3 Safety features of the device

To protect the operator and the device, the device is equipped with special safety
features in accordance with country specific requirements.
 Always keep all safety devices in working order.
3.4 Safety and warning signs

3.4.1 General information
The implement features all equipment
which ensures safe operation. If hazardous
areas could not be completely secured
with respect to operational safety, warning
signs are affixed which indicate these re-
sidual risks. Damaged, lost or illegible
warning signs must be replaced immedi-
ately.
3.4.2 Meaning of warning signs

 Please familiarise yourself with the
meaning of the warning signs.
The following explanations provide detailed
information.
Please read and observe the operating in-

structions and safety instructions before
starting up the implement for the first time.
15
Before carrying out maintenance or repair

work, switch off the engine and remove
key.
When the three-point power lift is activated,

stay outside of the lifting range of the three-
point suspension.
Hydraulic accumulator contains gas and oil

under pressure. For removal and repair
instructions in technical manual must be
followed.
Before uncoupling or parking the imple-

ment, secure it with wheel chocks.
16
Do not remain in the operating and swivel

area of the implement.
Danger of crushing.
Keep out of the folding area of the device.
Lock the lifting device

 Lock the lifting device before travelling
on public roads.
 Unlock the lifting device before opera-
tion.
Keep a sufficient distance away from elec-

tric high-voltage lines.
17
3.5 Warning sign positions

3.5.1 Rubin 9 KUA with combination axle
3.5.2 Rubin 9 KUA with solo axle
18
3.6 Special safety instructions
Risk of injury due to non-observance of the currently valid

occupational safety guidelines
WARNING If the currently valid occupational safety guidelines are bypassed

or safety equipment is rendered unusable when handling the de-
vice, there is a risk of injury.
 The operator must personally monitor all work on and with the
device.
 The operator instructs his personnel in occupational safety ac-
cording to the currently valid occupational safety guidelines.
Risk of injury due to foreign objects ejected at high speed

WARNING During work there is a risk of injury to the face and body by lumps
of earth, soil constituents or stones ejected at high speed.
 During work there must be nobody directly in front of, behind or
next to the device.
 During work nobody must accompany the device.
19
Risk of injury when freeing casualties

When rescuing people trapped or injured by the device, there is a
risk of additional serious injury to the casualty if the hydraulic con-
nections were not connected according to their colour coding as
described in the section entitled "Required hydraulic equipment".
As a result, functions may run in the opposite direction or may be
WARNING
inverted.
 Before actuating the hydraulics, check that the hydraulic con-
nections of the device are connected to the tractor according to
the colour coding.
If there is no identification on the tractor and on the device or if the
connections are not connected to the tractor according to their
identification, it may not be possible to free the person safely.
If in doubt, leave casualties to be freed by specially trained rescue
personnel.
3.7 Hazardous areas

Moving hazardous area
WARNING
The implement's hazardous area moves as the implement is op-
erated.
During implement operation, there must be nobody in front of the
actual hazardous area, as the hazardous area moves with the im-
plement.
20
3.7.1 Hazardous areas during operation of the implement
3.7.2 Hazardous area when folding the implement in and out
8m
21
3.8 Residual risks

Residual risks are particular hazards which occur when handling the device and
which cannot be eliminated despite a design in accordance with safety require-
ments.
Residual risks are not usually obvious and may be the source of a potential injury
or health hazard.
3.8.1 Hazard caused by mechanical systems
There is a risk of accidents due to crushing, cutting and striking body parts
 on abruptly moving machine parts,
 on moving machine parts caused by stored mechanical energy in elastic parts,
such as springs,
 on an inadequately stable device,
 on the general shape or mounting location of components.
3.8.2 Hazard caused by hydraulic systems

There is a risk of injury to body parts, in particular the face, eyes and unprotected
areas of skin, caused by burns and contamination with hydraulic fluid
 due to hot/pressurised hydraulic fluid spraying out of leaking joints or lines,
 due to bursting, pressurised lines or components.
3.8.3 Hazard during operation

During operation there is a risk of injury, particularly to the face, from ejected
stones and lumps of earth.
3.9 Applicable rules and regulations

The applicable rules which must be observed during operation of the device are
listed below:
 Observe the currently valid national highway code!
 Observe the currently valid national laws and regulations for occupational safe-
ty.
 Observe the currently valid national laws and regulations for operational safety.
22
3.10 Operation on public highways

3.10.1 Lighting system and identification
A proper lighting system, identification and equipment must be on the device if it is
to be transported on public roads. Further information can be requested from the
appropriate authorities.
3.10.2 Requirements of the tractor

 Ensure that the tractor with mounted or attached device or with/without brake
system always reaches the stipulated braking deceleration.
Observe permitted axle loads, total weights and transportation dimensions.
Observe the permitted power limit of the tractor!
Risk of accidents due to inadequate braking deceleration

In the event of insufficient braking deceleration, the combination of
tractor and implement will be unable to be braked or not be
braked quickly enough. This may result in a rear-end collision, and
DANGER the driver or other road users may be injured or killed. As a con-
sequence the combination of tractor and implement on slopes
cannot be braked or not sufficiently braked whereupon the tractor
and implement will be damaged and the driver injured or killed.
 Use a tractor that, together with the implement, is capable of
achieving a sufficient degree of braking deceleration.
 Make sure that the implement is equipped with a fully-functional
braking system.
23
3.10.3 Permissible transport speed

The permissible transport speeds depending on tyres and implement equipment
can be found in the table below. Any applicable national road traffic legislation
must also be observed.
Equipment Max. permissible transport speed
30 km/h 40 km/h 50 km/h
Tyres 560/60-22.5
x x
with braking system
Tyres 700/50-22.5
x* x*
with braking system
Tyres 16.0/70-20
x
with braking system
without braking system x**
* Transport width approx. 3.30 m

** The implement must not be operated without a braking system:
 if the axle load of the implement is more than 3000 kg,
 if the axle load of the implement is less than 3000 kg and the tare weight of the tractor is less than double the
axle load of the implement,
 if the tractor does not achieve the specified braking deceleration for tractor and implement when the axle load
of the implement is less than 3000 kg.
24
3.10.4 Permissible lateral inclination during transportation

The permissible lateral inclination during transportation with folded-in side sec-
tions is 15°.
Overturning of implement
If the maximum permissible lateral inclination is exceeded, the im-
plement or the tractor will overturn.
CAUTION
As a result, the driver and other road users may be injured or
killed.
 Never exceed the maximum permissible lateral inclination.
 When on slopes and slopes in a contour line, drive at reduced
and suitable speed.
 In corners, drive at reduced and suitable speed.
3.10.5 Check before departure

 Check function of implement brakes before driving off.
 Before driving with the implement raised, lock the control lever, otherwise it may
drop and the implement may be unintentionally lowered.
 Check that the fold-out safety device for the side parts is locked correctly.
 Attach and check the transport equipment such as the lighting system, warning
signs and protective devices.
The actuating cables for the quick-release couplings of the tractor must hang
loose and must not actuate themselves in any position.
 Before starting up and operating the implement, check the immediate vicinity
around it. Make sure that no-one is present in this area. Ensure that visibility is
adequate.
Permitted axle loads, total weights and transportation dimensions have to be ob-
served.
25
3.10.6 Correct behaviour in road traffic

 When driving on public highways, observe the relevant statutory national regu-
lations.
Driving behaviour, steering and braking performance are influenced by ballast
weights.
 Ensure that the tractor has adequate steering and braking performance.
 When driving around corners, take into account the wide radius and the inertia
of the device.
It is prohibited to transport people on the device.
26
3.11 Obligation of the operator

 Before switching on the device, read the operating instructions.
 Follow the safety instructions!
 Wear appropriate protective clothing when carrying out any work on the device.
Protective clothing must be tight-fitting!
 Observe generally accepted and other obligatory regulations for the prevention
of accidents and protection of the environment and add them to the operating
instructions!
The operating instructions are an important component of the device.
 Ensure that the operating instructions are always ready available at the installa-
tion location of the device and are kept for the entire service life of the device.
 If the device is sold or the operating company changes, pass on the operating
instructions with the device!
 Keep all safety instructions and danger warnings on the device in a completely
legible state. The affixed safety and warning signs provide important information
on safe operation. Comply with them to ensure your safety!
 Do not alter, retrofit or modify the device, potentially impairing safety, without
the approval of the manufacturer. The manufacturer is not liable for any damage
resulting from arbitrary modifications to the device!
 Operate the device only in compliance with all connection and default values
provided by the manufacturer!
 Use original spare parts only!
27
3.12 Operating the device safely

 Before starting work, familiarise yourself with all equipment and actuating ele-
ments as well as their functions.
 Do not operate the device until all protective devices have been attached and
are in the safety position.
 Always attach the device in accordance with the regulations and only on the
stipulated devices.
 Always exercise extreme caution when mounting the device on or removing it
from the tractor.
In the area of the three-point linkage there is a risk of injury from crushing and/or
shearing.
 Before mounting the device on or removing it from the three-point linkage, move
the operating equipment into the position which prevents the device from being
uninitentionally raised or lowered.
 When actuating the external control for the three-point attachment, do not walk
between the tractor and device.
It is prohibited to be within the hazardous area of the machine and to climb up on
the implement while it is operating.
In the wider operating range of the device there is a risk of injury, e.g. from ejected
stones.
 Before actuating hydraulic equipment (such as flap devices), ensure that there
is nobody in the flap area. Risk crushing and/or shearing by remote power op-
erated parts.
 Never stand between tractor and device. This is only permitted when the tractor
is secured against rolling away by the parking brake and the chocks.
 Always keep the device in a clean state to prevent the risk of fire.
 Before leaving the tractor, deposit the device on the ground.
 Switch off the engine.
 Remove the ignition key.
28
3.12.2 Personnel selection and qualifications

 The driver of the tractor must have the appropriate driving licence.
 Any work on the device may be carried out by trained and instructed personnel
only. Personnel must not be on drugs, intoxicated or taking medication.
 Servicing and maintenance work may be carried out by trained technicians or
appropriately instructed persons only.
 Only electricians may work on the electrical components in accordance with the
electro-technical regulations.
29
Handing over the device
4 HANDING OVER THE DEVICE

 As soon as the device is delivered, ensure that it corresponds with the order
package.
 Also check the type and completeness of any supplied accessories.
When the device is handed over, your dealer will explain how it works.
 As soon as trhe device is handed over, familiarise yourself with the device and
its functions.
30
Layout and description
5 LAYOUT AND DESCRIPTION
The following assembly groups may be installed on the imple-

ment, depending on implement model and national requirements.
5.1 Overview
Rubin 9 KUA with combination axle
1 2
3 5 6 10 8 7
1 Combination axle
2 Track marker
3 Lighting equipment
4 Hydraulic transport locking device
5 Rollers
6 Lateral limiter
7 Hollow discs (outer discs)
8 Rebound harrow
9 Wheel chock
10 Hollow discs
11 Coupling units – not shown
31
Rubin 9 KUA with solo axle
9 1 3
10 6 8 7 8 5
1 Solo axle
2 Track marker – not shown
3 Lighting equipment
4 Hydraulic transport locking device
5 Rollers
6 Lateral limiter
7 Hollow discs (outer discs)
8 Rebound harrow
9 Wheel chock
10 Hollow discs
11 Lower link connection – not shown
12 Hydraulic drawbar – not shown
32
5.2 Function
5.2.1 Lower control link coupling
The lower control link coupling complies with category 3N, 3 or 4N as per ISO
730.
Drawbar L2/Z3 complies with category 3N.
Drawbar L3/Z3 complies with category 3.
Drawbar L3/Z4 complies with category 4N.
The K700 lower control link coupling can also be supplied as a special category.
5.2.2 Combination semi-mounted installation

The combination semi-mounted installation is required if a Lemken Solitair 9 KA
seed drill is to be fitted onto the implement using coupling elements or if another
implement is to be fitted using a three-point linkage. Both the coupling elements
and the hydraulic three-point linkage are available for supply as accessories can
be screwed onto the combination semi-mounted installation. The hydraulic three-
point linkage meets the requirements of category 2, ISO 730-1.
5.2.3 Transport mounting device

The transport mounting device is used purely as a transport axis and must not be
used in conjunction with any installed or attached implements.
5.2.4 Hollow discs

The working depth for the hollow discs must be adjusted separately for the left
and right sides of the implement. This is done using an adjustment mechanism
with pins.
5.2.5 Rollers
The rollers ensure reconsolidation and additional crumbling of the soil. During op-
eration on the land they bear the weight of the implement if the implement has
been lowered for work and they ensure exact depth guiding. The weight of the
rollers can also support the feed behaviour of the implement. The implement can
be fitted with different roller types.
33
5.2.6 Hydraulic transportation lock

In the folded in transportation position the hydraulic transportation lock prevents
the side parts of the device from unintentionally folding out.
5.2.7 Lighting system

The lighting system contributes significantly to increasing the safety of the imple-
ment in road traffic.
5.2.8 Side limitation
Side limitation prevents the outer rear right hollow disc and the front left hollow
disc from leaving grooves or raising ridges. They are screwed directly onto the
frame with their brackets and can be adjusted laterally.
5.2.9 Rebound harrow

The two rebound harrows positioned behind the hollow discs have adjustable
height and inclination. They control depositing of soil that has been scraped off
and prevent interference with subsequent tools due to raised soil.
5.2.10 Track markers

The track markers mark out the track so that the driver has precise control on the
next run.
5.2.11 Coupling elements

The coupling elements serve to mount the Solitair pneumatic seed drill to the im-
plement with an optimum centre of gravity. This ensures that the soil can be culti-
vated and the seeds can be sown in the same sequence of operation.
5.2.12 Hydraulic drawbar

The hydraulic drawbar is available as an option for tractors with a double lashing
drawbar or hitch ball connection.
It can optionally be fitted with a D50, D55, D76 traction loop or a K80 hitch ball
coupling.
The drawbar has an integral hydraulic cylinder which is connected to the lift cylin-
ders on the chassis; its function is to provide depth control for the front of the im-
plement and raise it at the headland.
34
5.2.13 Compressed air brake system

Overview
1 Compressed air tank
1
3 2 Drain valve
3 Parking valve (parking brake)
4 4 Emergency relay brake valve
6 5 Brake force regulator

6 Filter
2
7 Brake cylinder
8
11 8 Brake lever
9 Guiding screw
10 Holder for guiding screw
10
11 Brake rod
35
Function description
Parking brake
The parking brake is only ready to use
10
when the guiding screw (9) has been re-
moved, inserted in the holder (10), and se-
cured. The parking valve (3) operates the
parking brake.
Disconnecting the brake lines
After disconnecting the brake hose with the
red coupling button, braking is initiated =
automatic braking. Manoeuvring is then no
longer possible.
36
Emergency relay brake valve with brake force regulator

The brake force regulator (5) can be used
to adjust the braking effect of the brake
system in the proper manner and in ac-
cordance with the axle load.
 An insufficient braking effect increases
the braking distance.
 If the braking effect is too great, the
wheels are blocked.
Brake cylinder
8 If the operating pressure of the air brake
11
system falls below 3.0 bar, the springs on
the brake cylinder lock the brake. The
brake rod (11) moves out slightly and locks
the brake using the brake lever (8).
37
5.2.14 Hydraulic brake system

The brake lever (1) is actuated by means
of the hydraulic cylinder (3).
Following braking, the brake lever (1) is
moved back via the tension spring (2) and
the brake is released.
38
Parking brake
Overview
5 1 Parking brake
1 2 Drawbar
3
3 Lever
4 Stop device
4 5 Cable
Functional description
To apply the brake:
 Pull the lever (3) forwards.
To release the brake:
 Pull the lever (3) forwards slightly to unlock the stop device (4).
 Then swing the lever (3) backwards as far as it will go, to release the brake.
39
Preparations on tractor
6 PREPARATIONS ON TRACTOR
6.1 Tyres
The air pressure must be identical, particularly on the rear tractor tyres. Under dif-
ficult conditions, additional wheel weights should be used or the tyres topped up
evenly with water. Refer to the operating instructions from the tractor manufactu-
rer.
6.2 Lifting rods
Implement with lower link connection
WARNING
If the slots are not locked, the tip angle limiter cannot prevent the
implement from overturning in borderline situations.
The lifting rods on the tractor's three-point linkage should be set to the same
length using the adjustment device and must be rigid = slots must be locked. See
the tractor manufacturer's operating instructions.
6.3 Check Chains or Sway Blocks of the Three Point Linkage

Check chains or sway blocks must be adjusted so that the lower links of the trac-
tor cannot move sideways during work.
40
6.4 Required power sources
Damage to electrical components

CAUTION The tolerance range for the power supply lies between 10 V and
15 V. Overvoltage and undervoltage will result in malfunctions and
under certain circumstances may destroy electrical or electronic
components.
 Ensure that the implement's power supply is always within the
specified tolerance range.
The following power sources are required on the tractor for the electrical consum-
ers:
Consumer Volts Direct connec- Power socket

tion to the trac-
tor battery
Lighting system 12 - As per DIN ISO 1724
Electronic seed drill control
12 x -
(for mounted Solitair 9 KA)
Electromagnetic control 12 - As per DIN ISO 9680
41
6.5 Required hydraulic equipment

The implement is supplied as standard with separate hydraulic connections for
each consumer. The protective caps for the hydraulic connections are colour-
coded and the hydraulic connections themselves are alphanumerically coded. If
the implement has a combination semi-mounted installation, it can be fitted with a
6/2 directional control valve or with an electromagnetic control system with control
valve if desired.
The 6/2 directional control valve or electromagnetic hydraulic control system is
recommended if the implement is to be used with a Solitair pneumatic seed drill
and there is not a suitable control unit for each consumer available on the tractor.
The 6/2 directional control valve is a manually operated switching valve that is
used to supply the two consumers, optionally using a double-acting control unit.
This means that there is less need for a double-acting control unit on the tractor.
The electromagnetic control system is a control box with four control levers and is
used to control all consumers by means of a control valve. This means that up to
three double-acting control devices and one single-acting control device fewer are
required on the tractor. The control valve is supplied constantly as needed with
hydraulic oil (constant pressure, constant flow or load sensing system with load
sensor feedback line).
42
For operation of the specific hydraulic equipment listed below, the tractor must be
equipped with the following control units:
6.5.1 Implement with separate hydraulic connections
Single acting Double acting spool Tractor/implement
Consumers
spool valve valve Colour Code
P1
Folding - X Red
T1
P2
Chassis, axle - X Green
T2
P4
Track marker - X Black
T4
Hydraulic three-point P3
X - Blue
linkage T3
P5
Hydraulic drawbar X Black
T5
43
6.5.2 Mounted implements with 6/2 directional control valve on Solitair 9

Single- Double- Connection bra-
Tractor/implement
Consumer acting con- acting con- cket
trol unit trol unit Colour Code Colour Code
For-
X Forward= ward=
Hydraulic motor for With pressure- yellow P6 yellow P6
-
blower less return Reverse T6 Rever- T6
connection = white se =
white
Folding mecha-
- Red - -
nism
Seeding bar fol- (with 6/2 P1
- P1 Red
ding mechanism X direction- T1
T1
Raising the seed- al control
valve) P3
ing bar or hydr. - Blue
T3
three point linkage
Chassis,
P2
mounting - X Green - -
T2
device
P4
Track markers - X Black - -
T4
44
6.5.3 Semi-mounted implements with electromagnetic control

Hydraulic system Connection con-
Tractor/implement
Single ac- with constant - sole
Consumers ting spool pressure/flow
valve from load sens- Colour Code Colour Code
ing
X
Feed = Feed =
With un-
Hydraulic motor for yellow P6 yellow P6
pres- -
fan Return = T6 Return = T6
surised
white white
return line
Folding - -
P1
Coulter bar folding Red
T1
Lifting of coulter P1
- X Red P3
bar or hydr. three- T1 Blue
T3
point linkage
Chassis, axle - -
Track marker - -
P5
Hydraulic drawbar x Black - -
T5
45
6.6 Brake system

Danger through incompatibility of braking systems
The braking system of the tractor and implement must be compat-
ible and fully functional. If there is no conformity or if a malfunction
DANGER exists, sufficient braking deceleration will not be possible. This
means that the tractor and implement may be damaged. As a re-
sult, the driver or other road users may be injured or killed.
 Always make sure that the tractor and implement's braking sys-
tems are compatible.
 Check that the braking system is fully functional before starting
to drive.
6.6.1 Air brake system

For the air brake system of the implement the tractor must be equipped with a
two-hose air brake system with coupling heads according to ISO 1728.
6.6.2 Hydraulic brake system

For the hydraulic brake system, the tractor must be fitted with a hydraulic coupling
as per ISO 5676.
46
6.6.3 Without brake system

For implements without brake systems,
running axles or brake axles without actua-
tion devices are used.
Safety chain
According to national regulations, a safety

chain (1) may be required for implements
without a brake system.
The safety chain is only intended as a safety component.

The safety chain must not be used for any other purpose.
47
6.7 Lower control link coupling
Loss of the implement

WARNING
The tractor's three-point linkage category and the category of the
drawbar must match. Otherwise, the drawbar may slip out of the
linkage when driving over uneven ground or due to vibrations.
 Always ensure that the three-point linkage category exactly
matches the category of the implement's drawbar.
The following drawbars (1) have been ap-

proved for this implement:
Category
3 As per ISO 730-1
3N As per ISO 730-1
1 4N As per ISO 730-1

K 700
 Make sure that the tractor's three-point linkage category and the drawbar's cat-
egory match.
If there is no conformity:
 Adapt either the tractor's three-point linkage or
 Replace the drawbar (1) of the implement with a suitable, approved version.
More information is available in the following table.
48
The table below shows the maximum permissible tractor power outputs and di-
mensions for each category as per ISO 730-1.
Tractor power output Cat. Pintle diameter of drawbar Length of drawbar
[mm] (shoulder distance) [mm]
kW HP
185 251 3N 36.6 825
185 251 3 36.6 965
350 476 4N 50.8 965
350 476 K 700 58 1100
6.8 Traction device

In order to attach the implement, the tractor must have a double-lashing drawbar,
a piton fix or a ball head coupling, depending on the design of the traction device.
As a minimum, these must be approved for the upward and downward drawbar
loads that are listed in the drawbar load table according to equipment and working
width, see »Technical data, page 145«.
The permissible drawbar load on the drawbar is highest when the drawbar is
pushed in to its shortest position.
See the tractor manufacturer's operating instructions.
49
6.9 Hydraulic system

Implement with lower link connection
6.9.1 Transport
Three-point linkage may sink

CAUTION
Incorrect settings or operation may cause the tractor's three-point
linkage to sink, resulting in damage to the implement.
 When travelling on public roads, the hydraulic system for the
tractor's three-point linkage must be switched to position con-
trol.
6.9.2 Field work

 When working in the field, switch the hydraulic system for the tractor's three-
point linkage to position control.
6.9.3 Attaching and detaching the implement
Lowering or raising the three-point linkage

CAUTION
Incorrect settings or operation may result in uncontrolled move-
ment of the three-point linkage, causing injuries to the operator.
 When attaching or detaching the implement, the hydraulic sys-
tem for the tractor's three-point linkage must be switched to po-
sition control.
50
Preparations on implement
7 PREPARATIONS ON IMPLEMENT
7.1 Final assembly
For transportation-specific reasons, the implement is not always delivered in a ful-
ly-assembled condition. Use the implement only when the implement has been
fully assembled and a functional check has been performed.
7.2 Implements with an air brake system
DANGER
Risk of accidents due to deactivated brakes
To enable unloading and manoeuvring without a compressed air
supply, the brake cylinders and therefore the entire air brake sys-
tem have been disabled at the factory by means of sliding bolts.
These sliding bolts must be removed before first use.
Risk of injury due to spring tension

WARNING
The spring in the brake cylinder is under high pressure.
The bolts (6) should not be loosened.
If the bolts (6) are loosened, the tension band (7) will be released
and the brake cylinder will fly apart with explosive force. This may
cause injuries or death.
 Loosen the nut (2) until the sliding bolt

7 6
(1) is no longer spring-loaded and be-
comes free.
7  Turn the sliding bolt (1) through 90° and
pull it out of the brake cylinder (3).
2  Seal the opening in the brake cylinder
3
(3) with the protecting cap (4).
4
51
 Place the sliding bolt (1) in the holder (5)

on the brake cylinder (3).
5  Secure the sliding bolt (1) with a peg and
a nut.
52
7.3 Removing the lighting equipment

If the implement is used with a three-point linkage or in combination with a
LEMKEN Solitair 9 KA seed drill, the lighting equipment must be removed before
attachment.
 Remove the plug (1).
1
 Remove the pin (2) on the left and right.
 Roll up the cable (3) towards the rear.

 Remove the lighting carrier (4).
3
53
Attaching the implement
8 ATTACHING THE IMPLEMENT

Risk of injury when attaching the implement
There is a risk of crushing body parts between the tractor and im-
plement.
WARNING
The tractor and implement must be secured so that they do not
accidentally roll away, otherwise injuries may occur as a result of
crushing.
 Never activate the tractor's hydraulic system if somebody is
standing between the tractor and the implement.
 When attaching and detaching the implement, keep away from
the pendulum locks on the cross shaft (tip angle limiter).
Risk of accidents due to escaping hydraulic fluid

Hydraulic fluid which is ejected under high pressure can penetrate
the skin and cause serious injuries. In the event of injuries, consult
a doctor immediately.
WARNING
 Before connecting the hydraulic hoses to the tractor hydraulics,
check that the hydraulics on the tractor and the implement are
not under pressure.
 Always connect the hydraulic hoses to the connection specified.
Coupling sleeves and connectors on hydraulic connections be-
tween the tractor and implement must be marked to prevent oper-
ating errors. If the connections are mixed up, the reverse function
may occur (e.g. raising/lowering or folding/unfolding).
54
Risk of accidents due to insufficient braking deceleration

If there is insufficient braking deceleration the tractor and imple-
ment combination may not slow down, or may not slow down
DANGER quickly enough. This may result in rear-end collisions and cause
death or injury to the driver or other road users. As a result, on
sloping ground the tractor and implement combination may not
slow down, or may not slow down quickly enough, causing dam-
age to the tractor and implement and death or injury to the driver.
 Always use a tractor which achieves sufficient braking decelera-
tion when combined with an implement.
 Ensure that the implement has a fully functional braking system.
Risk of accidents due to incorrect brake force regulator set-

ting
An incorrect brake force regulator setting may result in inadequate
braking power or excess braking of the implement. If the braking
DANGER power is too low, the braking distance increases. This may cause
rear-end collisions in which the driver or other persons suffer
death or injury.
With excess braking, the implement may skid and overturn. This
may cause rear-end collisions in which the driver or other persons
suffer death or injury.
Before using the implement, check that the brake force regulator
is set correctly. The implement must be mounted on the tractor to
adjust the setting.
55
8.1 Implement with lower link connection

Risk of accidents due to overturning of the implement
If the lifting rods on the three-point linkage are not locked, the tip
WARNING angle limiter cannot prevent the implement from overturning in
borderline situations.
 Set the lifting rods on the tractor's three-point linkage to the
same length using the adjustment device.
 Lock and secure the lifting rods. See the tractor manufacturer's
operating instructions.
Risk of fatal injury due to unsecured connection between

lower link and cross shaft
If the connection between the lower link and cross shaft is not se-
DANGER cured, the pivot on the cross shaft may slip out of place.
This may cause death or injury to other road users when the im-
plement is transported on public roads.
The connection between the lower link and the cross shaft must
always be secured.
Never stand in the immediate vicinity of the implement when the
implement is raised.
 Switch the hydraulic system for the trac-

tor three-point linkage to position control.
4  Reverse the tractor up to the implement
so that it is lined up immediately in front
of the implement and the catch hooks (1)
on the lower links (2) can be connected
3 to the cross shaft (3).
2
1  Connect the lower links (2) of the tractor
to the cross shaft (3).
 Secure the cross shaft (3) with the safety
device (4). See also the tractor manufac-
56
turer's operating instructions.

 Connect the hydraulic hoses (5) to the
tractor in accordance with the table »Hy-
draulic equipment required, page 42«.
 Connect the electrical cables to the trac-
tor in accordance with the table »Power
sources required, page 41«.
If installed,
5
 Place the control box or operation termi-
nal and cable in an easily accessible lo-
cation in the tractor cab and plug it in.
 Connect the brake hoses (6).
Depending on national regulations, attach the safety chain to the

tractor.
 Always comply with any applicable national regulations.
57
Notes on attachment:
There is a maximum permissible length
between the implement coupling point (x)
and the attachment point on the tractor (x)
of
 230 mm up to a permissible gross
weight of ≤ 18,000 kg.
 280 mm for a permissible gross weight
of > 18,000 kg.
The permissible gross weight is shown on
the type plate on the implement.
If the permissible length of the safety chain
between the attachment points is exceed-
ed, an additional, adequately sized guide is
required for the safety chain (x).
The safety chain must be attached such

that:
 the implement cannot drop onto the
ground when it is released from the trac-
tor.
 the steering angle of the implement is
not restricted.
 the safety chain does not sag any more
than necessary.
 implement functioning is not compro-
mised when the implement is raised.
58
1
 Push the pin (1) inwards.
 Push the lock (2) away from the hook

2 3
(3). The lock may also be placed cross-
wise.
 Attach the safety chain (4) to a sufficient-
ly robust attachment point on the tractor.
 Place the safety chain (4) in the hook
(3).
4
2
 Push the pin (1) inwards.
1 3
 Push the lock (2) towards the hook (3).
 Check that the safety chain has been
attached correctly and that the hook is
correctly locked.
59
 Raise the implement using the three-

point linkage until the stand no longer
touches the ground.
 Unlock the pin (7), pull it out and pivot
the stand (8) upwards.
 Secure the stand (8) with the pin (7) and
the pin (7) with the linch pin (9).
8 7 9
 Remove the chocks (10) from the

11 10 wheels and place them in the holder
(11).
On implements with an air brake system:

 Press the red button (13) on the park
valve inwards to release the parking
12 brake.
 Raise the front and rear of the imple-
60
ment completely.
 Lock the tractor spool valves.
 For transport, close the shut-off valve
(14) on the hydraulic cylinder (15).
 If transporting the implement on public
14
roads, the prescribed lighting equipment
with warning signs must be installed and
15 the safety guards must be in place. See
»Safety guard, page 73«.
On implements with a hydraulic braking

11 system:
 Pull the lever (11) for the parking brake
(12) forwards slightly to unlock the stop
12
device.
 Then swing the lever (11) backwards to
its full extent to release the brake.
In conjunction with the combination axle,

you should now check the brake force reg-
ulator setting and set the axle load of the
implement accordingly. See »Adjusting the
braking force, page 133«.
 Fold the side sections. See »Folding,
page 67«.
8.2 Implement with hydraulic drawbar
Risk of accidents if drawbar is unsuitable or too weak

DANGER
If the drawbar used is too weak, it may break and the implement
61
may break away. This may cause death or injury to other people
and road users. If an unsuitable drawbar is used, it is impossible
to establish a secure connection between the traction loop and the
drawbar and the implement may break away.
 Always attach the implement to a drawbar which is designed to
reliably support the positive and negative drawbar loads in ac-
cordance with the drawbar load table. See »Technical data, pa-
ge 145«.
 Always attach the implement to a double lashing drawbar.
62
If the tractor has an appropriate and suita-

bly sized drawbar (1) or a suitable ball
head coupling, attach the implement as
follows:
 Reverse the tractor up to the implement
1 so that the traction loop can be connect-
ed to the drawbar.
 Connect the hydraulic connections for
the hydraulic drawbar to the tractor. See
»Hydraulic equipment required, page
42«.
 Activate the relevant spool valve until the
traction loop is at the same height as the
drawbar or the ball coupling is above the
ball head.
On implements with a traction loop:
3
1  Reverse the tractor further back until the
traction loop (2) can be coupled with the
drawbar (1).
 Now insert the pin (3) through the draw-
bar (1) and the traction loop (2).
 Secure the pin (3).
2
On implements with a ball coupling:

 Activate the relevant spool valve until the
ball coupling on the implement is resting
on the ball head coupling.
 Secure the connection by locking it on
the tractor side. See the tractor manu-
facturer's operating instructions
63
 Now connect the rest of the hydraulic

connections to the tractor. See »Hydrau-
lic equipment required, page 42«.
 Connect the electrical connections to the
tractor. See »Power sources required,
page 41«.
 Activate the spool valve for the hydraulic

drawbar until the stand is off the ground.
 Unlock the pin (4).
 Pull the pin (4) out.
4  Pivot the stand (5) upwards.
5  Secure the stand (5) with the pin (4) and

the pin (4) with the linch pin.
Depending on national regulations, attach the safety chain to the

tractor.
See »Safety chain, page 47«.

 Remove the chocks (6) from the wheels
7 6 and place them in the holder (7).
64

 Release the parking brake by pressing
the red button (8) on the park valve in-
8 wards.
 Raise the front and rear of the imple-

ment completely.
 Lock the tractor spool valves.
 For transport on public roads, close the
shut-off valve (9) on the hydraulic cylin-
der (10).
9
 If transporting the implement on public
roads, the prescribed lighting equipment
10 with warning signs must be installed and
the safety guards must be in place. See
»Safety guard, page 73«.
On implements with a hydraulic braking -

11 system:
(12) forwards slightly to unlock the stop
12
device.
 Then swing the lever (11) backwards to
its full extent to release the brake.
65
In conjunction with the combination axle,

you should now check the brake force reg-
ulator setting and set the axle load of the
implement accordingly. See »Adjusting the
braking force, page 133«.
 Fold the side sections. See »Folding,
page 67«.
66
Folding and unfolding the side sections
9 FOLDING AND UNFOLDING THE SIDE SECTIONS

Implements with folding side sections only
9.1 Folding
Risk of accidents due to incorrect folding of the side sections

Incorrect folding of the side sections can cause accidents if:
 people are standing within the swivelling and folding range of the
side sections, or
 there are high voltage power lines within the swivelling and fold-
DANGER ing range of the side sections.
See »Danger areas, page 20«.
 Before folding, check that nobody is within the swivelling and
folding range of the side sections.
 Never fold the side sections if there are high voltage power lines
within the swivelling and folding range of the side sections.
The side sections must only be folded or unfolded when the tractor
is attached to the tractor.
 The implement must be fully raised when folding the side sec-
tions.
Risk of accidents due to unsecured side sections

Driving when the tractor spool valves have not been secured can
result in accidental unfolding of the side sections during transport if
the side sections have not been locked in place by the hydraulic
DANGER transport locking device.
This may cause death or injury to other road users while the imple-
ment is being transported.
As a result, people in the immediate vicinity may be injured or killed.
 Always lock the tractor's spool valve before transporting the im-
plement.
 Always ensure that the hydraulic transport locking device is
locked when the implement is in the transport position.
67
The side sections of the implement must

be folded for transport.
 Before folding the side sections, raise
the front and rear of the implement com-
pletely.
When the spool valve is set to the fold po-
sition (1st pressure position), the folding
cylinders fold the side sections as far as
the end position. The hydraulic transport
locking device engages automatically.
 Keep the spool valve in the 1st pressure
position until the hydraulic transport lock-
ing device on the frame has engaged.
3  Check that:
5
4 4  the hooks (4) on the hydraulic transport
locking device (3) are locked in place
2 correctly
 the hydraulic cylinders (5) are fully ex-
tended (approx. 2 cm).
 Lock the tractor spool valve for the fold-
ing cylinders (2) to prevent the side sec-
tions from unfolding accidentally.
 Fit the safety guards before transporting
the implement on public roads. See »Sa-
fety guard, page 73«
68
On an implement with a combination axle:

 Use the lever (6) to close the shut-off
6 valve on the chassis in order to ensure
that the implement does not sink acci-
dentally.
69
9.2 Unfolding
DANGER Risk of accidents due to incorrect unfolding of side sections

Incorrect unfolding of the side sections can cause accidents if:
 people are standing in the danger area close to the side sec-
tions, or
 there are high voltage power lines within the swivelling and fold-
ing range of the side sections.
See »Hazardous areas, page 20«.
 Before unfolding, check that there is nobody in the danger area
close to the side sections.
 Never unfold the side sections if there are high voltage power
lines within the swivelling and folding range of the side sections.
The side sections must only be folded or unfolded when the trac-
tor is attached to the tractor.
 The implement must be fully raised when unfolding the side
sections.
70
 Remove the safety guards.

On implements with a combination axle:
 Use the lever (6) to open the shut-off
6
valve on the chassis.
 Before unfolding the side sections (1),
raise the front and rear of the implement
completely.
 Unlock the tractor spool valve for the

3
folding cylinders (2).
5  Switch the spool valve to the fold posi-
tion (1st pressure position) and then im-
mediately afterwards to the unfold posi-
tion (2nd pressure position).
4
2
The hooks (4) on the hydraulic transport
locking devices (3) are automatically un-
locked by the hydraulic cylinder (5) and the
side sections are then unfolded by the fold-
ing cylinders (2).
71
Driving on public highways
10 DRIVING ON PUBLIC HIGHWAYS

10.1 General information
A proper lighting system, identification and equipment must be on the implement,
if it is to be transported on public roads. The country-specific valid laws and regu-
lations pertaining to driving on public roads must be observed.
10.2 Preparation for driving on public roads

Before commencing a journey on public roads, the following components and
safety equipment must be checked to ensure they are working properly and can
be used and applied in accordance with these operating instructions:
 Hydraulic transport lock

 Shut-off valves
 Protective devices
 Lighting system
 Track markers
10.3 Hydraulic transport lock

The hydraulic transport lock must be locked in transport position, see " on page
67".
10.4 Shutoff valves

The chassis shutoff valve must be locked in the transport position. See
»Attaching , page 54«.
72
10.5 Protective devices

WARNING Risk of injury from hollow discs or harrow tines
Other road users could be injured hollow discs or harrow tines.
 Always attach the protective devices before driving on public
highways.
Risk of injury due to the weight of the protective device

WARNING
There is a risk of injuries to hands and feet when coupling and un-
coupling protective devices.
The protective devices must only be coupled and uncoupled by
trained personnel.
Before driving on public highways, cover

the hollow discs (1) of the side parts with
the protective devices (2).
 Fold in the side parts, see section enti-

2
tled “Retracting the side parts”.
The corresponding bottom of the protective devices must also

cover the cutting edge of the lowest hollow disc.
73
 Insert the front of the protective device

into the side part with the hook (4).
4
 Fasten the tightening straps (3) on the

3
back of the protective devices (2).
 Connect the back of the protective de-

vices with the tightening straps (3) using
5
the lugs (5) of the rebound harrow.
3  Tighten the tightening straps (3) so that
the protective devices (2) are resting
tightly against the implement.
74
10.6 Lighting equipment and signs

10.6.1 General
Before travelling on public roads, the appropriate lighting equipment and signs
must be installed in accordance with national regulations.
10.6.2 Lighting equipment

 Connect the lighting equipment.
 Front lighting equipment (1)
 Rear lighting equipment (2)

2
75
10.6.3 Installing the lighting equipment

 Install the lighting carrier (4).
3
 Insert the pin (5) on the left and right.
5
 Unroll the cable (3) towards the front.
 Insert the plug (6)

6
76
10.6.4 Checking the lighting equipment

 Activate the direction indicators in the
tractor.
 If the tell-tale light for the direction in-
5
dicator on the tractor (5) and the tell-tale
light for the direction indicator on the im-
plement (6) flash, the lighting equipment
has been connected correctly.
6
 If only the tell-tale light for the direction

5 indicator on the tractor (5) flashes, the
lighting equipment on the implement has
not been connected correctly or is not
working.
 Check all the connections and the func-
tioning of the lighting equipment.
10.6.5 Signs
Different signs may be necessary depending on national requirements. They may
include an SMV triangle, markings or other reflectors.
77
10.6.6 Signs
Before driving on public roads and in accordance with national regulations:
 a sign must be firmly affixed to the attached implement,
 if transporting a seed drill, an additional sign must be placed at the rear on the
support for the lighting equipment on the seed drill.
 Ensure that the lighting equipment and
holder (1) for the sign are always fitted to
the attached implement and are in good
working order.
10.7 Track markers

The track markers must always be secured in the transport position. See Track
markers, page 92.
78
10.8 Hydraulic braking system

Before travelling on public roads:
 the lever (1) must be in the transport position,
 the breakaway cable (2) must be attached to a fixed point on the tractor, and
 the ring (3) must be in perfect condition.
 Move the lever (1) to the transport posi-
1
tion.
2
 Attach the breakaway cable (2) to a fixed
point on the tractor.
 Ensure that the ring (3) is in perfect con-

dition.
If the ring (3) is not in perfect condition:
3
 Replace the ring (3) with a suitable ring
(3) which is in perfect condition.
79
10.9 Transport dimensions

10.9.1 Implement with lower link connection
Danger if implement is raised too high

The folded implement may be raised too high. This poses an in-
WARNING creased risk under bridges, entrances and high voltage power
lines.
 Ensure that the implement does not exceed a transport height
of 4 m.
 Ensure that the implement does not exceed a transport width of
3 m.
Before transporting the implement on public roads, ensure that the following max-
imum permissible dimensions are not exceeded:
 3 m transport width
 4 m transport height
 Raise the implement completely.
 Fold the side sections. See »Folding, page 67«.
For an implement with 6 m working width, it may be necessary to

raise the implement fully in order to fold it, then to lower it slightly
in order to remain within the permissible transport height of 4 m.
10.9.2 Implement with hydraulic drawbar
The transport width for implements with a hydraulic drawbar is

3.80 m.
10.9.3 Implement with non-folding side sections
 Always comply with any applicable national regulations. See

»Technical data, page 145«.
80
Operation
11 OPERATION
 Read and follow the information in the section entitled "Safety
and protection measures".
CAUTION  The implement may only be used, maintained and repaired by
people who are familiar with it and who are aware of the haz-
ards involved.
 All adjustments and repair work, as well as the rectification of
any malfunctions, is to be conducted when the drive has been
switched off and the engine is at a standstill only. Remove the
ignition key.
Risk of accidents during adjustment work

During all adjustment work there is a risk of crushing, cutting,
DANGER
trapping or knocking the hands, feet or body on heavy parts which
may be under spring pressure and/or have sharp edges.
Adjustment work must always be carried out by trained personnel.
 Always wear appropriate protective clothing.
 Always follow the safety and accident prevention rules.
11.1 Working speed

A sufficiently high working speed is required to achieve good work
results.
 Drive at a working speed of at least 10 km/h so that the soil will
be well crumbled and mixed and can be levelled.
81
Operation
11.2 Draw point adjustment

The towbar (1) and with it, the drawbar,
can be set one of two height positions –
draw point positions.
 Select the lower draw point setting for
tractors with tracked running gear or in
cases where the load on the front axle of
the tractor is reduced excessively.
 Select the higher draw point setting if the
3 1 tractor exhibits too much wheel-spin.
The draw point is adjusted using:
 The implement fitted onto the tractor
 With extended side parts
 With the implement fully lowered.
 If necessary, adjust the draw point as
follows:
 Lower the drawbar or towbar (1) far
enough to release the load on the bolt
(3).
 Release the nut on the bolt (3).
 Remove the bolt (3).
82
Operation
 Move the strut (2) drill hole as needed so

that it is aligned with the lower hole (4)
or upper hole (5).
 Connection between strut (2) and lower
hole (4)
= high draw point
 Connection between strut (2) and upper
hole (5)
2 3 4 5 = low draw point
 Fit the bolt (3) and secure it using the
nut.
 Tighten the bolt (3) after each draw point
adjustment with a tightening torque of
1,850 Nm.
83
Operation
11.3 Working depth of hollow discs

Risk of accident from freely rotating rollers
DANGER Particularly when adjusting the working depth, climbing onto freely
rotating rollers brings a risk of crushing and pinching limbs be-
tween the freely rotating rollers and fixed parts of the implement.
Adjusting work may only be performed by accordingly instructed
personnel.
 Never climb onto freely rotating rollers.
Risk of accidents due to pivoting rollers

If the guide pins are not secured by the linch pins, the guide pins
can be lost. This results in hazards and malfunctions.
DANGER During transportation, the rollers can pivot outwards and exceed
the maximum transport width of three metres. This can cause inju-
ry to other road users.
During use, the implement works without depth guiding. This re-
sults in undesirable work results.
 After adjusting the working depth secure all guide pins using
linch pins.
Loss of components
DANGER
If the guide pins are not secured, they can fall out due to vibra-
tions in operation. This can result in components being lost during
operation and transportation, and it can cause accidents or dam-
age to the implement and the tractor.
The guide pins must always be secured.
84
Operation
The working depth of the implement can

2
be adjusted by approx. 3 to 14 cm. This is
1 done using the guide pins (1).
 Raise the implement using the three-
point hydraulics on the tractor.
 Release the lower guide pins (1) by re-
moving the linch pins.
 Insert the lower guide pin (1) in a hole in
the adjusting plates (2) corresponding to
the desired working depth.
 Hole 1 => Lowest working depth
 Hole 12 => Highest working depth
 Insert the implement in the ground.
When the working depth is reached, the
load on the upper guide pins (3) is re-
4 3 lieved.
 Insert the upper guide pins (3) directly
above the carrier (4) so that the weight
of the rollers provides additional support
for the implement's intake behaviour.
Raising the implement increases the
clearance between the rollers and the
ground.
 Secure the guide pins by inserting the
linch pins.
85
Operation
11.4 Rebound harrow
CAUTION
Loss of components; component collision
If the pins on the rebound harrows are not secured, they may fall
out during operation as a result of vibrations. This may lead to the
rebound harrows striking the rollers.
The pins must always be secured using securing pins.
The rebound harrows (1) can be adjusted

both in terms of distance to the hollow
discs and also with regard to height and
1
angle. The lower they are and the closer
they are to the hollow discs, the more ac-
curately the soil raised by the hollow discs
can be collected and deposited.
If the rebound harrows are set too low and too close to the hollow
discs, this can cause blockages.
86
Operation
11.4.1 Setting the distance
6 5  Release the pins (2) by unscrewing the

securing pins (5).
4 7  Pull the pins (2) out.
Each rebound harrow (1) is held in place
by pins (4).
 Move each rebound harrow (1) so that
the desired distance of the rebound har-
2 3
row to the hollow discs is achieved and
so that a hole in the front row of holes on
the bracket (6) aligns with a hole in the
support (7).
 Insert the pins (2) in order to fix each re-
bound harrow in this position.
1  Secure the pins (2).
87
Operation
11.4.2 Setting the height

In order to prevent the rebound harrow (1)
from falling down, either pin (2) or (4) must
always be in place during the setting of the
height.
1 If the rebound harrow (1) is to be lowered,

the upper pins (4) must be inserted corre-
spondingly into one of the upper holes of
the rear row of holes, before adjusting the
height of the rebound harrow.
If the rebound harrow is to be raised, the
6 5
lower pins (3) must be inserted corre-
spondingly into one of the lower holes of
4 7
the rear row of holes, before adjusting the
height of the rebound harrow.
 Release the pins (2) by unscrewing the
securing pins (5).
2 3  Hold the rebound harrow in position and
pull out the pins (2).
 Move each rebound harrow (1) so that a
hole in the front row of holes on the
bracket (6) aligns with a hole in the sup-
port (7).
 Insert the pins (2) in order to fix each re-
bound harrow in this position.
 Secure the pin (2) using the securing pin
(5).
88
Operation
11.4.3 Setting the inclination angle
5  Release the pins (3) and (4).

 Rotate each rebound harrow (1) into the
4 7 desired position.
 Insert the pins (3) as high as possible
8 directly beneath the support (7) in a hole
of the rear row of holes.
2 3  Insert the pins (4) as low as possible di-

rectly above the support (7) in a hole of
the rear row of holes.
 Secure the pins (3) and (4) using the se-
curing pin (5).
The row of holes (8) should always be approximately vertical to

the ground.
11.5 Guide plates

The angle and height of the guide plates
(1) can be adjusted.
The guide plates (1) refill the groove left by
3
the rear left hollow disc with earth.
 Adjust the guide plates (1) accordingly
2
using the clamping screws (2).
 Make sure that the guide plates (1) are
1 slightly lower than the harrow tines (3)
on the rebound harrow.
89
Operation
11.6 Side limitation

Risk of unsecured parts
CAUTION
If the side limitation is not secured during adjustment, it slides
downwards. This can lead to crushing of the hands or to foot inju-
ries.
The side limitation should always be fixed in place so that it can-
not slip downwards.
Side limitation (2) prevents the rear right

hollow disc and the front left hollow disc on
the outside from leaving grooves or raising
ridges.
They are screwed directly onto the frame
with their brackets (1) using clamping
screws and can be adjusted laterally.
1
2 The clamping fixture (3) can be used to
move them forwards and backwards and
adjust the angle.
In the default setting, they are
 offset by 5°, and
 screwed onto the bracket in the central
5 lateral position
3
- Fix the round stalk (4) of the side limita-
tion (2) in place.
4
- Release the nuts (5).
- Move the round stalk (4) with side limita-
tion to the desired position.
- Tighten the nuts (5).
Make sure that during work the left side limitation is approx. 23 cm
above the ground and the right side limitation approx. 14 cm.
90
Operation
11.7 Lateral draw

The front and the rear inclined hollow discs exert counteracting lateral forces
which counterbalance each other. Lateral forces which should occur can be elimi-
nated as follows:
 Lateral draw to the right => lift tractor hydraulic slightly
 Lateral draw to the left => lower tractor hydraulic slightly
On implements with a hydraulic drawbar, side pull can be eliminated as follows:

 Side pull to the right => extend hydraulic cylinder
 Side pull to the left => retract hydraulic cylinder
91
Operation
11.8 Track markers

Risk of accident when clamping bolts are released
Not tightening the clamping bolts may cause the track marker
disc, together with the axle support, to thrown across a distance.
CAUTION
This can cause death or serious injury. This may also cause dam-
age to property.
 Always securely tighten the clamping bolts.
 Ensure that the clamping sleeves are fitted onto the end of the
axle support and track marker arms. They prevent the devices
from being thrown during the folding process in the event that
the clamping bolts have not been tightened.
The track markers are safeguarded against

overloading by shear bolts (4). The length
4 of the track marker arms (3) and the angle
of approach of the track marker discs (1)
are adjusted by moving or rotating the
track marker disc axle support.
1
2
3
92
Operation
11.8.1 Setting the penetration depth

Adjust the track marker before first use as
1
2 follows:
3
 Fold out the track markers. See »Extend
the track markers, page 95«.
 Release the clamping bolts (2) and ad-
just the track marker as per the table be-
low.
 Adjust the desired angle of approach for
the track marker discs (1) at this time as
well.
Following the adjustment:
 Tighten the clamping bolt (2) with a
torque of 276 Nm.
 Retract the track marker. See
»Retracting the track marker, page
94«.
Distance from the middle of

Working Distance from the
the drill machine to the track
width outer seeding coulter or seed row
groove
400 cm 400 cm 200 cm + ½ row spacing
93
Operation
11.8.2 Retracting the track marker

Risk of accident due to incorrect retraction of the track mark-
ers
DANGER
Incorrectly retracting the track markers will result in accidents if
there are people in the hazardous area of the track marker.
 Before retracting the track markers, check that there is nobody
within the hazardous area of the track markers.
 Always retract the track markers before retracting the side
parts.
Exceeding the permitted transport height

CAUTION If the guide pins are not secured by the linch pins, the guide pins
may be lost during transport. This will cause the track marker to
swing upwards somewhat and cause the maximum transport
height of 400 cm to be exceeded.
 Once retraction is complete, the guide pins must be secured
using linch pins.
During transportation on public roads, the track marker arms

must be retracted and secured so that they cannot swivel out of
position.
 Switch the control device, the control

box or the control terminal to the appro-
priate position.
 Swivel the track marker (1) using the hy-
draulic cylinder.
 Secure the track markers with the linch
5 pins (5).
 Secure the pin (5) using a linch pin.
1
94
Operation
11.8.3 Extend the track markers

Risk of accident due to incorrect extension of the track mark-
ers
DANGER
Incorrectly extending the track markers will result in accidents if
there are people in the hazardous area of the track marker.
 Before extending the track markers, check that there is nobody
within the hazardous area of the track markers.
 Never extend the track markers while the side parts are retract-
ed.
 Release the appropriate guide pins (5)

by removing the linch pin.
 Remove the appropriate guide pins (5).
 Swing the track marker arm outwards a
little.
5  Re-insert the pin (5).
 Secure the pin (5) using a linch pin.
 Switch the control device, the control
box or the control terminal to the appro-
priate position in order to activate the
track marker.
Hydraulic cylinders are used to alternately
raise and lower the track markers into the
marking position.
95
Operation
11.9 Rollers
11.9.1 General
The implement can be fitted with different types of roller. The working depth of the
implement is controlled by the rollers. The degree of reconsolidation or crumbling
is determined by the type of roller used.
Rubin 9 KUA
Roller type
400 450 500 600
RSW 540 x x x
Tube bar roller
RSW 600 x x x
DRF 400/400 x x x x
Double roller DRR 400/400 x x x x
DRR 540/400 x x x
TPW 500
x x x
(125mm)
Trapeze packer roller
TPW 500
x x x
(150mm)
Knife roller MSW 600 x x x
Rubber ring roller GRW 590 x x x
Double profile ring
DPW 540/540 x x x x
roller
Flex ring roller FRW 540 x x x
Tube bar rollers, double rollers and flex ring rollers do not require any special ad-
justment.
The flex ring roller is fitted with scrapers which must be replaced when worn to
5 mm, see »Flex ring roller scrapers, page 143«.
The knife roller is fitted with a knife bar with knives as scrapers, which is extremely
versatile, see »Blade rollers, page 97«.
Trapeze packer rollers are fitted with adjustable scrapers which must be re-set
from time to time, see »Scrapers, page 143«.
96
Operation
11.9.2 Blade rollers
CAUTION Loss of components

If the guide pins are not secured, they can fall out due to vibra-
tions during operation.
The guide pins must always be secured by split rings.
Working depth of blades

The working depth of the blades (6) is ad-
justed using the guide pins (3) as follows:
 Rotate the spindles in a clockwise direc-
tion until the guide pins (3) are relieved.
 Release and remove the guide pins (3)
above the support plate (1).
 Move the supporting arms (4) to the de-
6 sired position using the spindles (2).
 Insert the guide pins (3) into one of the
free holes on the supporting arms (4).
1 4 2
 Secure the guide pins (3) with split rings.
 Rotate the spindles (2) in a counter-
3
clockwise direction somewhat to relieve
them.
97
Operation
Movement of blades
4 The upward movement of the blades (6) is
3
limited using the guide pins (5). If neces-
sary, slight movement upwards can be
permitted.
5
Position of blades
The blades are generally screwed onto the
blade frame (7) in the front position. In
case of wear, the blades (6) can be moved
backwards.
Adjusting the blade frame

8
If the adjusting range using the guide pins
(3) is insufficient, the blade frame (7) can
be moved higher in relation to the support-
7 ing arms (4). To do this, remove the
6 screws from the holes (8) and move the
blade frame (7).
Adjusting positi-
on
High For extremely sticky or light soil conditions
Low For greater working intensity
98
Operation
11.10 Pressure load on the rollers

11.10.1 General
During work, the chassis can be raised somewhat; this places additional pressure
on the rollers. If the pressure load is too high and the rollers get clogged up or sink
too far into the soil as a result, you should lower the chassis. The chassis then
leaves marks on the field, but because of the low weight involved they are negligi-
ble. If a seed drill is coupled up/mounted, the chassis can be relieved but not
raised.
11.10.2 Soil-working implement with combination semi-mounted installa-
tion
The pressure load on the rollers (1) and

thus the pressure relief for the chassis (2)
can be adjusted by actuating the pressure
limiter valve (3) with the adjusting wheel
(4). This allows the entire weight of the
3 chassis (2) to be transferred to the rollers
(1). The adjusting wheel (4) can be used to
1 set an operating pressure of between 20
2
and 80 bar.
 Turn the adjusting wheel (4) in a clock-
3 wise direction:
=> Greater running gear relief and higher
pressure load on the rollers.
4  Turn the adjusting wheel (4) in an anti-

clockwise direction:
5
=> Less chassis relief and a lower pres-
sure load on the rollers
99
Operation
Each adjustment to the amount of chassis

3
relief can be read off on the marking
grooves of the adjusting wheel (4) of the
pressure limiter valve (3).
The hydraulic accumulator (5) ensures that
4 the implement can adapt to the ground in-
dependently of the chassis. When, after
5 turning at the headland, the implement is
lowered again, the control unit must be
switched off for approx. 5 seconds in the
lowered position to enable the preset pres-
sure to be built up again in the hydraulic
system.
The adjustment range within which the pressure limiter valve can
be adjusted has been restricted during the production process.
The adjustment range must not under any circumstance be modi-
fied.
100
Operation
11.11 Hydraulic control

- In conjunction with a pneumatic seed drill -
11.11.1 6/2 directional control valve
2
You can use the lever (1) to switch the 6/2
directional control valve (2) so that either:
1  The implement and coulter bar can be
retracted and extended
 The hydraulic three-point linkage or coul-
ter bar can be raised or lowered for
working
One less double-acting controller is re-
quired on the tractor as a result of the 6/2
directional control valve (2).
11.11.2 Electromagnetic control

All of the consumers are triggered via a
3 control valve using a control box (3) with
four control levers (A–D), with the excep-
tion of the blower and hydraulic cutting bar
adjuster. Three to four double-acting con-
trol units fewer are required on the tractor.
The control valve must be permanently
supplied with oil (constant pressure, con-
stant flow, or load-sensing system with
load response).
 Switch the electromagnetic control sys-
tem on using the on/off switch (E).
 Push the relevant control lever (A–D)
upward to lift the implement or coulter
bar, to retract the implement or coulter
bar, or to lower the track markers.
101
Operation
A = Implement lift mechanism

B = Coulter bar lifting mechanism
C = Folding mechanism
D = Track marker actuation
E = On/off
F = Indicator lamp
An adjustment screw (5) can be used to adjust the control valve (4) to the tractor's
hydraulic system.
Operational position with constant current

 Tighten the adjustment screw (5) as far
as it will go to reach the operating posi-
tion "constant current".
In this position, the oil flows freely from the
pump via the control valve from P back to
T into the tank.
Simultaneous operation of the other con-
sumers on the tractor, e.g. blower, rear hy-
draulics, front hydraulics, is not possible.
4
5
102
Operation
Operational position with constant pressure

 Tighten the adjustment screw (5) as far
as it will go to reach the operating posi-
tion "constant pressure".
The oil will now remain at the control valve
under system pressure. Each of the con-
sumers of the soil-working implement and
the Solitair 9 KA seed drill can now be ac-
tuated.
It is possible to start the blower at the
same time by using an additional control
unit. If the "LS" connector of the control
valve is used, it is also possible to receive
feedback on the load.
103
Operation
11.12 Turning at the headland

DANGER
Risk of damage to components
If the implement is not fully raised, there is a risk of damage to
components if turning at the headland is not carried out correctly.
Before turning at the headland, the implement should be fully raised before steer-
ing into the turn in order to avoid damaging the implement.
Turning at the headland should always be carried out at a forward speed which is
appropriate for the terrain and soil conditions.
11.12.1 Implement with lower link connection

Before turning at the headland:
 Raise the front of the implement using
the three-point linkage and the rear via
the chassis.
After turning at the headland:

 When travelling in a straight line at an
appropriate forward speed, lower the
implement to the pre-set working depth.
11.12.2 Implement with hydraulic drawbar

Before turning at the headland:
 Raise the implement fully via the chas-
sis.
After turning at the headland:

 When travelling in a straight line at an
appropriate forward speed, lower the
implement to the pre-set working depth.
104
Detaching
12 DETACHING
Risk of injury when detaching the implement

There is a risk of crushing body parts between the tractor and im-
plement. The headstock is connected with the drawbar by a ball
WARNING joint. It may swivel when the implement is being detached. This
may cause injuries as a result of crushing.
The tractor and implement must be secured so that they do not
accidentally roll away.
 Never activate the tractor's hydraulic system if somebody is
standing between the tractor and the implement.
 Keep clear of the ball joint when detaching the implement.
It is advisable to park the implement in the folded position; this

saves space and reduces the work involved in installing and re-
moving safety guards. The implement must always be parked on
firm, level ground.
On implements with a hydraulic braking

1 system:
(2) forwards forcefully to apply the brake.
2
105
Detaching
Depending on the model and national

5 6 3
regulations:
 Release the safety chain (4).
 To do this, push the pin (5) on the safety
chain inwards.
 Push the lock (6) away from the hook
4 (3). The lock (6) may also be placed
crosswise.
 Remove the safety chain (4) from the
hook (3).
 Detach the safety chain (4) from the
tractor.
 Place the safety chain (4) across the
traction device on the implement.
 Activate the parking brake by pressing
the red button (7) on the park valve.
7
106
Detaching
On implements with a lower link connec-

tion:
 Switch the tractor hydraulic system to
position control.
3  Hold the stand (2) firmly with one hand.
1 2  Unlock the pin (1) on the stand (2) and

pull it out.
 Pivot the stand (2) downwards.
 Secure the stand (2) with the pin (1) and
the pin (1) with the linch pin (3).
 Open the shut-off valves (4) and fully
lower the front and rear of the imple-
ment.
4
 Remove the chocks (5) from the holder

6 (6).
5  Secure the implement so that it does not
roll away.
 Disconnect the brake hoses.

 Disconnect the electrical cables.
107
Detaching
 Remove the lower link (8) from the cross

shaft (9).
 Move the spool valve activation levers to
the float position to depressurise the hy-
draulic hoses.
 Disconnect the hydraulic hoses and
push on the protecting caps.
9
8
 Carefully drive the tractor away from the
implement.
On implements with a hydraulic drawbar:

 Hold the stand (2) firmly with one hand.
 Unlock the pin (1) on the stand (2) and
pull it out.
1  Pivot the stand (2) downwards.
2
 Secure the stand (2) with the pin (1).
 Secure the pin (1) with the linch pin.
 Remove the chocks (3) from the holder
4 (4).
3  Secure the implement so that it does not
roll away.
 Disconnect the brake hoses.

 Disconnect the electrical cables.
108
Detaching
On implements with a traction loop:

 Release the safety device on the double
lashing drawbar. See the tractor manu-
facturer's operating instructions.
On implements with a ball coupling:
 Release the safety device on the ball
head. See the tractor manufacturer's
operating instructions.
 Activate the spool valve for the hydraulic
drawbar to lower the implement so that it
is supported by the stand.
 Carefully drive the tractor a short dis-
tance away from the implement.
 Move the spool valve activation levers to
the float position to depressurise the hy-
draulic hoses.
 Disconnect the hydraulic hoses and
push on the protecting caps.
 Carefully drive the tractor away from the
implement.
109
Coupling elements
13 COUPLING ELEMENTS
The implement can be delivered with cou-
1 pling elements for attaching a LEMKEN
Solitair 9 KA seed drill. The coupling ele-
ments include an upper arresting hook (1)
and two lower support plates (2) which - as
shown in the illustration - are screwed onto
the combination semi-mounted installation
2 (3).
See also the operating instructions for the Solitair 9 KA seed drill.
110
Hydraulic three-point linkage
14 HYDRAULIC THREE-POINT LINKAGE

14.1 Mounting an attachment
The implement can be delivered with a hy-
draulic three-point linkage (1) of category II
for the coupling of a mounted implement
such as a seed drill with its own chassis.
 Connect the mounted implement to its
bar shaft using the lower link unit (2) of
the three-point linkage.
 Secure the bar shaft with the safety bolts
5 4 (3).
 Secure the safety bolts (3) themselves
using linch pins.
 Mount the upper link (4) and secure it.
The control unit for the hydraulic three-
2 point linkage must be switched to the float
1 3 position during the work.
 Raise the mounted implement by retract-
ing the hydraulic cylinder (5).
 Close the hydraulic hoses of the mount-
ed implement at the rear on the cou-
plings for the connection panel (6).
Prior to transportation, the mounted im-
plement must be completely raised and the
shut-off valve of the hydraulic cylinder (5)
must be closed.
 Following each adjustment, completely retighten the lock nuts

of the upper link (4).
111
Hydraulic three-point linkage
14.2 Lowering the attachment

The mounted implement is lowered as follows:
 Open the shut-off valve of the hydraulic
cylinder with the tractor control valve
closed.
 Then switch the tractor control unit to the
lowering position.
 Lower the attachment appropriately.
14.3 Uncoupling the mounted implement

 Prepare the mounted implement so that
4
it can be safety set down.
 Lower the mounted implement.
 Uncouple all supply lines.
 Uncouple the upper link (4) at the im-
plement end and place it into the holder.
3  Release and remove the safety bolt (3).
 Lower the three-point linkage.
 Carefully drive away mounted implement
with the soil-working implement at-
tached.
See also the operating instructions for the mounted implement.
112
Switching off the device
15 SWITCHING OFF THE DEVICE

15.1 Shutting down the device in an emergency
 In an emergency shut down the device via the tractor.
 Switch the tractor engine off.
Damage caused by improper storage of the device
If incorrectly or improperly stored, the device may be damaged,
CAUTION
e.g. by humidity and dirt.
The device should be deposited on a flat and adequately stable
base only.
 Clean the device prior to storage.
 Lubricate the device according to "Lubrication diagram".
15.2 Disposal
Metal and plastic components must be recycled.

 When disposing of the device, ensure that the individual components
as well as the auxiliary and operating materials are disposed of in an
environmentally friendly manner.
113
Maintenance and repairs
16 MAINTENANCE AND REPAIRS

16.1 Special safety instructions
16.1.1 General
Risk of injury when carrying out maintenance and repair work
There is always the risk of injury when carrying out maintenance
and repair work.
WARNING
 Use suitable tools, suitable climbing aids, platforms and support
elements.
 Always wear protective clothing.
 Carry out maintenance and repair work only on an extended
and deposited device or on a device secured by suitable sup-
port elements to prevent it from extending or dropping.
16.1.2 Personnel qualifications
CAUTION
Risk of accident due to inadequate qualifications of the
maintenance and repair personnel
Maintenance and repair work require appropriate training.
All maintenance and repair work may only be carried out by
trained and instructed personnel.
16.1.3 Protective equipment
CAUTION Risk of accident due to working without protective equipment

There is always an increased risk of accidents when carrying out
maintenance work and repairs.
 Always wear appropriate protective equipment.
114
16.1.4 Immobilise the implement for maintenance and repairs

Risk of accidents when tractor starts up
Injuries may occur if the tractor starts moving during maintenance
and repair work.
WARNING  Switch off the tractor engine before carrying out any work on the
implement.
 Secure the tractor against unintentional starting.
 Affix a warning sign in front of the implement and in front of the
tractor to advise outsiders of maintenance work.
 Secure the tractor against rolling away using wheel chocks.
16.1.5 Work on the hydraulics

Risk of accident due to spraying hydraulic fluid
Hydraulic oil which escapes under high pressure may penetrate
WARNING
your skin and cause severe injuries. In case of injury, seek medi-
cal attention immediately.
Prior to any work on the hydraulic system, it must always be de-
pressurised.
 When carrying out any work on the hydraulic system, you must
always wear appropriate protective clothing.
Risk of accidents due to pressurised pressure reservoirs

WARNING Pressure reservoirs remain under high pressure even if the hy-
draulic system has been depressurised.
During work on hydraulic systems with pressure reservoirs, parts
of the hydraulic system may be under high pressure.
 Make sure that the hydraulic system is only maintained and re-
paired by trained personnel.
115
16.1.6 Working on the electrics

The device will be damaged if it is connected to the power
CAUTION supply while work is being carried out on it
If the device is still connected to the power supply of the tractor,
the device will be damaged if work is carried out on the electrics.
 Before carrying out any work on the electrics of the device, al-
ways disconnect the power supply from the tractor.
16.1.7 Working under the raised device

Risk of accident due to lowering and extending of compo-
nents and devices
It is extremely dangerous to work under raised or next to retracted
WARNING
components and devices.
 Always secure the tractor to prevent it from rolling away. Re-
move the ignition key and secure the tractor to prevent it from
being started up by unauthorised persons.
 Support and secure raised or retracted components and devic-
es with suitable support elements.
16.1.8 Utilised tool

Risk of accident due to use of unsuitable tool
WARNING
If working with an unsuitable or defective tool, there is a risk of ac-
cidents and injuries.
 Perform all work on the device with a suitable and functional
tool only. This applies in particular to the use of lifting gear.
Risk of back injuries

WARNING If your posture is not correct when installing or fixing heavy or
cumbersome components, you may suffer back injuries which re-
quire long convalescence.
Installation and maintenance work may be carried out by trained
and instructed personnel only.
116
 Perform all work on the device with a suitable and functional

tool only. This applies in particular to the use of lifting gear.
Risk of accident due to tool slipping off

If applying a large force, e.g. when loosening bolts, the tool may
WARNING
slip off. This may result in hand injuries on sharp-edged parts.
 Avoid applying a large force by using suitable auxiliary equip-
ment (e.g. extensions).
Check nuts and bolt heads, etc. for wear and, if required, consult
an expert.
16.2 Environmental protection

 Ensure that all materials and operating supplies used to
maintain and care for the device are disposed of in line with
environmental regulations.
 All recyclable components should be recycled.
 Observe the national regulations applicable in your country.
117
16.3 Lubrication
WARNING Eye injuries due to grease

When lubricating the lubrication points, grease can escape be-
tween components at high pressure and cause injury to the eyes.
In case of injury, seek medical attention immediately.
 Wear protective clothing during lubrication, particularly goggles.
 For all lubrication work, use the listed environmentally-compatible lub-

ricants only.
 Ensure that all chain links, pins, guides, etc. can move freely.
 Lubricate all moving parts using high-grade multipurpose grease or
multipurpose oil.
The lubricating nipples are protected against dirt with protective caps.
 Replace any defective or missing protective caps immediately.
 Service the implement in line with the "Maintenance intervals" section.
Additionally after the season is over

 Grease all guide pins.
 Grease all piston rods on the hydraulic cylinder using an acid-free grease as per
DIN 51 502.
 Grease all surfaces that could suffer from corrosion.
 Push the protective caps onto the connection couplings of the hydraulic lines.
 Push the protective caps onto the connection couplings for the electronic con-
nections.
118
16.4 Maintenance intervals

16.4.1 After the initial start-up (at the latest after 2 hours)
Check What to do?
Wheel nuts  Retighten all wheel nuts to the appropriate torque. See
section entitled "Tightening torques".
Screw connections  Retighten all other bolts and nuts on the device to the
appropriate torque. See section entitled "Tightening
torques".
16.4.2 Daily inspection

Check What to do?
Tyres  Check the tyres for damage and wear.
 Check the air pressure and, if required, correct.
See section entitled "Tyres and air pressure".
Hydraulic hoses  Check hydraulic hoses for damage and leaks. Imme-
diately replace damaged or defective hydraulic hoses.
The hydraulic hoses must be replaced at the latest 6
years after the date of manufacture. Use hydraulic ho-
ses authorised by LEMKEN only.
Safety equipment  Check that the safety equipment functions properly.
See section entitled "Safety equipment".
Soil processing tools  Check all soil processing tools for damage and wear.
Replace damaged or worn components.
119
16.4.3 Weekly check

Check What do do?
Wheel nuts  Check all wheel nuts for a secure fit and if
necessary tighten them to the appropriate
tightening torque.
Screw connections  Tighten all screws and nuts on the implement
to the appropriate tightening torque.
 If necessary, secure the screw connections
with screw locking devices.
See section entitled "Tightening torques".
Compressed air tank  Drain the compressed air tank with the drain
valve.
See "Draining the compressed air tank" section.
Compressed air filter  Clean the filter for the braking system.
See "Cleaning the filter" section.
120
16.4.4 Lubrication schedule

 For all lubrication work, only use high-quality Olistamoly 2
grease or an equivalent high-quality grease.
Position (see figure XX) Number Every 50 Every Before After the
of lubri- opera- 100 the winter -
cation - ting - opera- winter break
points hours ting - break
hours
Joints, combination axle 7 X X X
Pins, hydraulic cylinders 6 X X X
Joints, solo axle 3 X X X
Joints / bearings, track marker 4 X X X
Joints, track marker 2 X X X
Joints, hollow discs 1* X X X
Cross union 3 X
Folding joints 4 X
Braking axle, solo axle 4 X X X
Braking axle, combination axle 6 X X X
Joints, lower link 1 X X X
Greasing of components
Pins x
Piston rods with an acid-free
x
grease
Smooth surfaces of hollow
x
discs
* per hollow disc
121
16.4.5 Overview of lubrication points

Joints, combination axle
122
Pins, hydraulic cylinders
Pins, hydraulic cylinders
Joints, solo axle
123
Joints / bearings, track marker
Joints, track marker
Joints, hollow discs
124
Cross union
Cross union
Folding joints
125
Braking axle, solo axle
Braking axle, combination axle
Joints, lower link
126
16.5 Draining the compressed air tank

The condensation water must be drained
out of the compressed air tank (2) regular-
ly.
 Pull or push the pin (1) on the drain valve
sideways.
2 The condensation water is forced out of
1 the compressed air tank with the com-
pressed air.
 Release the pin (1) on the drain valve.
127
16.6 Brake system

DANGER
The brake system must only ever be tested when in the working
position.
Before testing the brake system, the tractor and implement must
be secured against unintentionally rolling away.
DANGER
 Engage the hand brake on the tractor.
 Lower the implement all the way onto the ground.
 Lock all the control units of the tractor.
 Secure the implement with wheel chocks to prevent it from roll-
ing away.
Hazard posed by poorly maintained brake system
WARNING A poorly maintained brake system has little or no braking effect.

This leads to long braking distances, rear end collisions or even
overturning of the tractor.
 Always service the brakes regularly.
 Check that the brake system is fully functional before starting to
work.
The brake system must be regularly tested and serviced.
128
16.6.1 Checking brake system - Compressed air brake

If the brake lever (1) moves under braking
1 by more than 40 mm, the brake must be
adjusted.
B  Move the implement into the working

position.
 Measure dimension B.
 Engage the parking brake.
 Measure dimension C.
C
If the difference between dimension B and
dimension C is:
 < 40 mm: The brake system is OK and
does not have to be adjusted
 > 40 mm: the brake system has to be
adjusted.
129
16.6.2 Checking the brake system – Hydraulic brake

DANGER
The brake system must only ever be tested when:
 in the working position
 2 people are present: 1 on the tractor, 1 on the implement.
If the brake lever (1) moves under braking

1
by more than 40 mm, the brake must be
adjusted.
 Move the implement into the working

position.
 Measure dimension B.
 Press the tractor's brake pedal and hold
it in place.
 Measure dimension C.
C
If the difference between dimension B and
dimension C is:
 < 40 mm: The brake system is OK and
does not have to be adjusted
 > 40 mm: the brake system has to be
adjusted.
130
16.6.3 Adjusting the braking system

The condition of the braking system must be checked regularly.
The braking system must always be adjusted by a suitable specialist workshop.
16.6.4 Brake lever position

Combination axle with braking axle
If a brake rod (1) from the brake cylinder
3 (2) is removed from the brake lever (3) dur-
1
ing maintenance or repair work, during
subsequent re-assembly the brake rod (1)
must be replaced in the correct position
according to the table below.
2
Rubin 9/ 400 KUA 450 KUA 500 KUA 600 KUA

Lever length [mm]
150 150 150 150
with air brake rod
Hole from the top 3 3 3 3
Lever length [mm]
150 150 150 150
with hydr. brake rod
131
Solo axle with braking axle

If a brake rod (1) from the brake cylinder
2 (2) is removed from the brake lever (3) dur-
ing maintenance or repair work, during
subsequent re-assembly the brake rod (1)
1
must be replaced in the correct position
according to the table below.
Rubin 9/ 400 KUA 450 KUA 500 KUA 600 KUA

Lever length [mm]
150 150 150 150
with air brake rod
Lever length [mm]
150 150 150 150
with hydr. brake rod
132
16.6.5 Adjusting the braking force

 Use the lever of the brake force regula-
tor to adjust the braking force in accord-
ance with the axle load as per the follow-
ing table.
There are four different brake force regula-
4 tor settings. The arrow on the emergency
relay brake valve (4) (see illustration) al-
ways points at the active setting.
Axle load Brake force regulator setting

to For shunting with a tractor with no com-
3,000 kg pressed air supply. The brake system must
be pressurised with an operating pressure
of at least 3.5 bar first.
3,000kg 0
to
Low axle load
4,000 kg
4,000 kg 1/2
to Medium axle load
6,000 kg
6,000 kg 1
to Full axle load
8,000 kg
133
16.6.6 Changing the brake pads

The condition of the brake pads must be checked regularly.
Worn brake pads may only be replaced by a qualified specialised workshop by
suitable new brake pads.
16.7 Cleaning the filter

 Detach the implement from the tractor.
 Disconnect the brake hoses from the
tractor.
 Pull out the locking plate (1).
 Remove the filter insert from the filter
housing (2). The filter insert is held in
2 place by a spring.
1
 Blow through the filter insert using
compressed air.
 Change the filter insert if necessary,
depending on the amount of soiling.
 Replace the filter insert.
 Replace the locking plate.
 Reconnect the brake hoses to the trac-
tor.
134
16.8 Tightening torques

 Once loosened, secure self-locking nuts against self-loosening by
 exchanging the nuts with new self-locking nuts.
 using safety washers.
 using thread-locking compounds, such as Loctite.
The following tightening torques refer to screw threaded fittings

not specifically mentioned in these operating instructions. Special
tightening torques are indicated in the text.
16.8.2 Bolts and nuts made of steel
Strength category
Diameter 8.8 10.9 12.9
[Nm*] [Nm*] [Nm*]
M6 9,7 13,6 16,3
M8 23,4 32,9 39,6
M 10 46,2 64,8 77,8
M 12 80,0 113 135
M 14 127 178 213
M 16 197 276 333
M 20 382 538 648
M 24 659 926 1112
M 30 1314 1850 2217
*μg = 0,12
135
16.8.3 Wheel bolts and wheel nuts
Diameter / thread [Nm]

M14 125
M18 x 1,5 290
M20 x 1,5 380
M22 x 1,5 510
16.9 Checking connections to the tractor

16.9.1 Couplings
Risk of accident due to spraying hydraulic fluid
WARNING Fluid (hydraulic oil) escaping under high pressure can penetrate
the skin and cause severe injuries. In case of injury, seek medical
attention immediately.
 When searching for leaks, use suitable aids to prevent eye inju-
ries.
 Always wear appropriate protective clothing.
 Visually inspect the compressed-air and hydraulic couplings.

 Check the sealing surfaces on the compressed-air couplings and make sure
that there is no hydraulic oil leakage in the hydraulic couplings.
 Connect the brake and hydraulic lines to the tractor and check for leaks under
pressure.
Defective or leaking couplings must be repaired or replaced immediately by a
specialist workshop.
16.9.2 Connectors and cables

 Visually inspect the connectors and cables.
 Check that there are no bent or broken contact pins in the plugs and exposed
cable locations.
Defective connectors must be repaired or replaced immediately by a specialist
workshop.
136
16.10 Replacing harrow tines on the rebound harrow
Replacement of the harrow tines takes place while the implement

is raised.
1  Fold both side parts out fully.

 If necessary, remove the guide plate
from the harrow tines (3) first. See
"Replacing guide plates, page 138".
 Loosen the clamping plates (2) by un-
2
screwing the hexagonal nuts (1).
3  Pull the harrow tines (3) upwards out of

the clamping plates.
 Push the new harrow tines (3) into the
guides of the clamping plates (2) from
above and tighten the hexagonal nuts
(1) with a torque of 93 Nm.
 If necessary, reattach the guide plate to
the harrow tines.
137
16.11 Replacing guide plates
Replacement of the guide plates takes place while the implement

is raised.
3  Fold both side parts out fully.

 Note the height and angle setting of the
guide plate in question.
1
 Loosen the clamping screws (1) and pull
the guide plates (2) off the harrow tines
2
(3).
 Push the new guide plates onto the har-
row tines from below.
 Set the height and angle of the guide
plates to the same as the previously
dismantled guide plates.
 Tighten the clamping screws (1) again
with a torque of 54 Nm.
138
16.12 Replacing the track marker discs

Risk of injury from worn hollow discs and disc coulters
WARNING
Worn hollow discs and disc coulters may have sharp edges. This
may result in cuts to the hands.
 Be careful when handling worn hollow discs and disc coulters.
 Always wear suitable gloves and appropriate protective cloth-
ing.
 Completely extend both side parts.

1
 Fold out the track markers.
 Release all six of the self-locking nuts
3 (2) at the rear on the track marker discs.
Use a screwdriver to hold the corre-

sponding screw heads (4) in place while
2 you are doing this.
 Remove the track marker disc (1) from
the bearing flange (3).
1  Place the new track marker disc onto the
4 bearing flange and fit new bolts.
 Screw new locking nuts onto the bolts
and tighten them at a tightening torque
of 54 Nm.
139
16.13 Replacing the lateral limiters

Risk of injury from worn hollow discs and disc coulters
WARNING
Worn hollow discs and disc coulters may have sharp edges. This
may result in cuts to the hands.
 Be careful when handling worn hollow discs and disc coulters.
ing.
 Completely extend both side parts.

1
 Release all six of the self-locking nuts
(2) at the rear on the lateral limiter.
Use a screwdriver to hold the corre-
3
sponding screw heads (4) in place while
you are doing this.
2  Remove the disc coulter (1) from the

bearing flange (3).
 Place the new disc coulter (1) on the
bearing flange (3) and fit new bolts.
1  Screw new locking nuts (2) onto the
bolts and tighten them at a tightening
4 torque of 93 Nm.
140
16.14 Replacing hollow discs

Risk of injury from worn hollow discs and coulter discs
Worn and abraded hollow discs and coulter discs may have sharp
WARNING
edges which can cause cut injuries to the hands.
 Take care when handling worn and abraded hollow discs and
coulter discs.
ing.
 Dispose of old discs, bolts and nuts correctly in accordance with

the applicable waste disposal regulations.
 Dispose of any grease that has been removed and cleaning
cloths in accordance with the applicable waste disposal regula-
tions.
 Unfold both side sections completely.

 Raise the implement.
 Secure the implement so that it does not
sink accidentally.
 Carefully clean the hollow disc and bear-
ing flange.
No dirt should get into the bearing area,
which is exposed once the hollow disc has
been removed.
141
1
 Loosen six self-locking nuts (2).
 Unscrew the self-locking nuts completely
and remove the hollow disc (1) from the
bearing flange.
 Clean the flange surface of the bearing
flange.
2
 Use new self-locking nuts for the flat
headed bolts and tighten them to 80 to
100 Nm.
16.15 Air pressure of the tyres

WARNING Danger due to incorrect air pressure
If the air pressure in the tyres is too high, the tyres may burst and
if the air pressure is too low, the tyres may become overstressed.
As a result, the stable trailing of the implement may be negatively
influenced. Road users are thus hindered and endangered.
The following minimum and maximum permissible air pressures are approved,
depending on the tyre size, the profile and the PR number or load index. The PR
number or load index and profile name are vulcanised into the tyres.
Tyre size Profile Ply rating Load + Min. permitted Max. permitted
[PR] speed in- Air pressure [bar]
dex
16.0/70-20 AW 705 151 A8 3.0 3.9
560/60-22.5 T 404 16 2.0 2.9
700/50-22.5 I-331 12 1.5 2.3
142
16.16 Scrapers
16.16.1 Scrapers on rubber ring roller
The scrapers (1) on the rubber ring rollers
(2) have slots to allow adjustment.
 Release the self-locking nut (3).
 Adjust the relevant scraper on the roller
so that it has a clearance of between 8
2 and 12 mm to the rings.
3
1  Re-tighten the self-locking nut (3) (46
8 – 12 mm
Nm).
16.16.2 Flex ring roller scrapers
3 2
The scrapers (1) on the flex ring roller (2)
must be replaced when worn down to a
thickness of 5 mm so as to prevent the re-
maining piece from being lost and subse-
quent damage from being incurred.
 Undo the bolt (3).
1
 Remove the worn scraper.
 Attach a new scraper.
 Tighten the bolt to a tightening torque of
93 Nm.
143
16.16.3 Trapezoidal packer roller scrapers

The trapezoidal packer roller is fitted with
3 2
scrapers (1) whose distance from the roller
5 casing (4) can be adjusted with eccentric
nuts (2).
2  Undo the bolt (3) of the eccentric nut (2)
using a 19 mm spanner.
 Adjust the eccentric nut (2) using a 24
1
mm spanner. The distance of the scrap-
4 er (1) from the roller casing (4) must be
between 0.1 mm and 0.5 mm.
 Rotate the roller 360°.
The scrapers must not touch the roller cas-
ing in any rotational position.
If a single scraper (1) touches the roller
casing, it must be adjusted so that it is
again at a distance of between 0.1 and 0.5
1
mm from the roller casing (4) in the nar-
4
rowest position.
 Securely tighten the screws (3) again
(80 Nm).
 Retighten the screw (5) that may have
come somewhat loose due to the ad-
justment (80 Nm).
144
Technical data
17 TECHNICAL DATA
17.1 Implement with lower link connection
Rubin 9 KUA
400 450 500 600
Length with combination axle, approx.
7550 7550 7550 7550
[mm] with short drawbar
Length with combination axle, approx.
8050 8050 8050 8050
[mm] with long drawbar
Length with solo axle, approx. [mm] with
7430 7430 7430 7430
short drawbar
7930 7930 7930 7930
long drawbar
Working width, approx. [mm] 4000 4500 5000 6000
Transport width, approx. [mm] 3000 3000 3000 3000
Transport height, approx. [mm] 3050 3300 3550 3800
Weight, approx. [kg]*/** 5280 5520 5770 6380
Drawbar load, approx. [kg]*/** 2370 2410 2460 2670
Axle load, approx. [kg]*/** 2910 3110 3310 3710
Max. speed on a smooth road [km/h] *** *** *** ***
Max. speed on uneven terrain [km/h] **** **** **** ****
Tractor power from – to [kW/hp] 103-147 / 115 -165 / 129 - 184 / 154 – 221 /
140 - 200 157 - 225 175 - 250 210 - 300
* With combination axle and 560/60-22.5 tyres

** With DRF 400/400 roller
*** See »Permissible transport speed, page 24«
**** Appropriate reduced speed
145
Technical data
17.2 Implement with hydraulic drawbar

Rubin 9 KUA
400 450 500 600
Length with solo axle, approx. [mm] 7430 7430 7430 7430
Weight, approx. [kg] 5155 5395 5645 6255
Drawbar load, approx. [kg]* 2390 2430 2480 2690
Max. speed on a smooth road [km/h] ** ** ** **
Max. speed on uneven terrain [km/h] *** *** *** ***
140 - 200 157 - 225 175 - 250 210 - 300
* With DRF 400/400 roller and 16.0/70-20 tyres
** See »Permissible transport speed, page 24«
*** Appropriate reduced speed
146
Technical data
17.3 Implement with non-folding working sections

Rubin 9 KUA
400 450 500 600
7430 7430 7430 7430
short drawbar
7930 7930 7930 7930
long drawbar
Weight, approx. [kg]* 5120 5360 5610 6220
Drawbar load, approx. [kg]*/** 2390 2430 2480 2690
Max. speed on a smooth road [km/h] ** ** ** **
Max. speed on uneven terrain [km/h] *** *** *** ***
140 - 200 157 - 225 175 - 250 210 - 300
* With hydraulic drawbar, DRF 400/400 roller and 16.0/70-20 tyres
** See »Permissible transport speed, page 24«
*** Appropriate reduced speed
147
Identification plate
18 IDENTIFICATION PLATE
 When submitting queries or spare part orders, always state the
details on the identification plate.
The identification plate (1) is located at the

1
front right of the frame.
148
Noise, Airborne Sound
19 NOISE, AIRBORNE SOUND

The noise level of the implement does not exceed 70 dB (A) during work.
20 NOTES
As the version of equipment is depending from the order, the equipment of your
implement and its description concerned may deviate in some cases. To ensure a
continuously updating of the technical features, we reserve the right to modify the
design, equipment and technique.
149
Index
INDEX
Air pressure ........................................................................................................ 142
Blade rollers .......................................................................................................... 97
Check Chains ....................................................................................................... 40
Coupling elements .............................................................................................. 110
Guide plates ......................................................................................................... 89
Hydraulic control ................................................................................................. 101
Hydraulic equipment ............................................................................................. 42
Hydraulic three-point linkage .............................................................................. 111
Lateral inclination .................................................................................................. 25
Lateral traction ...................................................................................................... 91
MAINTENANCE ................................................................................................. 114
Power sources ...................................................................................................... 41
PREPARATIONS ON TRACTOR ......................................................................... 40
Protective devices ................................................................................................ 73
Rebound harrow ................................................................................................... 86
REPAIRS ............................................................................................................ 114
Scrapers ............................................................................................................. 143
Scrapers ............................................................................................................. 143
Side limitation ....................................................................................................... 90
Sway Blocks ......................................................................................................... 40
Tyres ................................................................................................................... 142
Warning signs ....................................................................................................... 15
Working depth of hollow discs .............................................................................. 84
150
EU Declaration of Conformity
EU DECLARATION OF CONFORMITY
In accordance with EG Directive for Machines 2006/42/EG
We,
Lemken GmbH & Co. KG
Weseler Strasse 5
D-46519 Alpen, Germany
hereby declare that the implement described below
Compact Disc Harrows Rubin 9 KUA ___ ___ ___ ___ ___ ___
Model Serial number
in the plant shipped equipment scope, complies with the pertinent regulations of
EU Directive for Machines 2006/42/EG.
Alpen,
Place and date of issue Signature of authorised person
G.Giesen J. Roelse
(Head of Development) (Technical Documentation)
Authorised person for compilation of technical documentation:

J. Roelse
Weseler Straße 5
46519 Alpen, Germany
151

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Operating Instructions

Compact Disc Harrows

LEMKEN GmbH & Co. KG

Service and spare parts

1.2 Guarantee..................................................................................................................... 10

1.3 Copyright ..................................................................................................................... 11

1.4 Optional accessories .................................................................................................. 11

2.2 Information................................................................................................................... 12

2.3 Environmental protection ........................................................................................... 12

2.4 Indication of passages ................................................................................................ 13

3.2 Intended use ................................................................................................................ 14

3.3 Safety features of the device ...................................................................................... 15

3.4 Safety and warning signs ........................................................................................... 15

3.7 Hazardous areas .......................................................................................................... 20

3.8.3 Hazard during operation ............................................................................................ 22

3.10 Operation on public highways ................................................................................... 23

3.12 Operating the device safely ........................................................................................ 28

5.2 Function ....................................................................................................................... 33

6.2 Lifting rods................................................................................................................... 40

6.4 Required power sources............................................................................................. 41

6.5 Required hydraulic equipment ................................................................................... 42

6.8 Traction device ............................................................................................................ 49

6.9 Hydraulic system ......................................................................................................... 50

7.2 Implements with an air brake system ........................................................................ 51

7.3 Removing the lighting equipment .............................................................................. 53

8.2 Implement with hydraulic drawbar ............................................................................ 61

9.2 Unfolding...................................................................................................................... 70

10.2 Preparation for driving on public roads .................................................................... 72

10.3 Hydraulic transport lock ............................................................................................. 72

10.4 Shutoff valves .............................................................................................................. 72

10.5 Protective devices ....................................................................................................... 73

10.6 Lighting equipment and signs ................................................................................... 75

10.8 Hydraulic braking system ........................................................................................... 79

10.9 Transport dimensions ................................................................................................. 80

11.2 Draw point adjustment ................................................................................................ 82

11.3 Working depth of hollow discs .................................................................................. 84

11.4 Rebound harrow .......................................................................................................... 86

11.6 Side limitation .............................................................................................................. 90

11.7 Lateral draw ................................................................................................................. 91

11.8 Track markers .............................................................................................................. 92

11.9 Rollers .......................................................................................................................... 96

14.2 Lowering the attachment .......................................................................................... 112

14.3 Uncoupling the mounted implement ....................................................................... 112

15.2 Disposal ..................................................................................................................... 113

16.2 Environmental protection ......................................................................................... 117

16.3 Lubrication ................................................................................................................. 118

16.4 Maintenance intervals ............................................................................................... 119

16.6 Brake system ............................................................................................................. 128

16.8 Tightening torques .................................................................................................... 135

16.11 Replacing guide plates ............................................................................................. 138

16.12 Replacing the track marker discs ............................................................................ 139

16.13 Replacing the lateral limiters.................................................................................... 140

16.14 Replacing hollow discs ............................................................................................. 141

16.15 Air pressure of the tyres ........................................................................................... 142

16.16 Scrapers ..................................................................................................................... 143

16.16.1 Scrapers on rubber ring roller ........................................................................... 143

17.2 Implement with hydraulic drawbar .......................................................................... 146

17.3 Implement with non-folding working sections ....................................................... 147

1.4 Optional accessories

2 SYMBOLS USED IN THE OPERATING INSTRUCTIONS

2.3 Environmental protection

Indication of special recycling and environmental protection

2.4 Indication of passages

 Indicates work steps