Motor Perkins 3058 Partes

NM38804 NM38804
1104D-44TA 2009/01/28
The information given within this parts book was correct at the time of printing and is subject to change without
notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should car-
ry out servicing of engines. Before working on any engine always refer to the correct user service and maintenance
manual.
Always refer to your local Perkins outlet before purchasing any parts
Subject to any existing rights of third parties, the information given in this document is the property of Perkins En-
gines Limited and should not be copied, in whole or part, without the prior written consent of the Company.
Contents
1. Introduction Pg. 4
2. How To Use Your Parts Book Pg. 4
3. Engine Breakdown Pg. 5
4. Symbol Descriptions Pg. 9
5. Parts Lists & Illustrations Pg. 11
6. Parts Index Pg. 160

Introduction
The build list of your engine, found on the front page of this parts book, provides a unique
reference to the components fitted to your engine; therefore this parts book is only applicable to
this particular engine
Always quote your build list and engine serial number when contacting your Perkins outlet.
How to use your Parts Book
This parts book has been designed to provide you with all the information you need to identify
parts to service your engine. There are several features within the book to make it easy to find
the parts you require.
Front Page
This lists your build list number and the date of publication of this book
Symbol Descriptions
Provides a quick reference guide to the symbols used within the book.
Engine Breakdown
Use this to identify all the major sections of your engine and the relevant pages within the book.
Parts Lists & Illustrations

This section shows each major section of your engine broken down into individual part numbers
along with an associated illustration for identifying the parts you require.
The illustrations used in this parts book are representational only and should only be used for
identification purposes.
For fitting instructions please refer to your engine Service Manual.
Parts Index
Using either the part number or description of the part you require this section will help you
locate the page within the Parts Lists & Illustrations section where the part appears.
Engine Breakdown
Section Page Section Page
Level 1 - Service 11 High Pressure Fuel Pipes 39

AAAAAANM AFH04635
Level 2 - Repair 13 Atomisers 41

AAAAAANM AFH04635
Level 3 - Overhaul 15 Pick-Up Sensor 43

AAAAAANM AFH04635
Short Engine 17 Pick-Up Sensor 45

ACE40009 AFH04635
Cylinder Block & Liners 21 Fuel Leak-Off Pipe 47

ACHN0138 AFH04635
Rear End Oil Seal 23 Flywheel Housing 49

ACHN0138 CDH01103
Crankshaft, Main & Big End Bearings 25 Flywheel & Starter Ring 51
ACHN0138 DDH02098
Pistons & Rings 27 Starter Motor 53

ACHN0138 EDH00947
Connecting Rods 29 Fan Drive 55

ACHN0138 FBH01146
Cylinder Head Assembly 31 Sump 57

ACHN0138 GBH02966
Rocker Shaft Assembly 33 Dipstick & Filler Tube 59

ACHN0138 GBH02966
Timing Gear & Camshaft 35 Dipstick & Filler Tube 61

ACHN0138 GBH02966
Fuel Injection Pump 37 Oil Strainer 63

AFH04635 GBH02966
Page 5
Engine Breakdown
Cylinder Head Cover 65 Fan 91

HBH03363 MDH01423
Cylinder Head Cover 67 Alternator 93

HBH03363 NDH02864
Breather 69 Pulleys 95
HBH03363 NDH02864
Blanking Plates 71 Alternator Bracket & Fixings 97

HDH00039 NDH02864
Oil Cooler 73 Timing Case 99

JBH02640 QCH00062
Oil Filter 75 Timing Case 101

JBH02640 QCH00062
Blanking Plates 77 Timing Cover 103

JBH02640 QCH00062
Oil Filter 79 Drive Adaptor 105

JDH00044 QDH01438
Front End Drive Input 81 Blanking Plugs 107

KBH00725 QDH01438
Water Pump 83 Lubricating Oil Pump & Delivery 109

LBH02288 Housing
RBH00034
Water Pump 85
LBH02288 Turbocharger 111
SBH01966
Pipes 87
LBH02288 Feed Pipes 113
SBH01966
Water Outlet Housing 89

LDH00716
Page 6
Engine Breakdown
Leak-Off Pipes 115 Heater Plugs 141

SBH01966 WDH00380
Pipework & Connections 117 Engine Lifting Eyes 143

SBH01966 XBH00475
Exhaust Manifold 119 Engine Mounts 145

SBH01966 ZCH01263
Pipework 121 Engine Mounts 147

SDH00418 ZCH01263
Induction Manifold 123 Lubricating Oil Pressure Switch/Gauge 149

TBH01110 ZJH00600
Air Charge Cooler 125 Lubricating Oil Pressure Switch/Gauge 151

TBH01110 ZJH00600
Air Charge Cooler 127 Temperature Gauge & Sender 153

TBH01110 ZLH00371
Air Charge Cooler 129 Fuel Pre-Lift Pump 155

TBH01110 ZVH01069
Lift Pump 131 Water Trap 157

VBH02482 ZVH01069
Filter to Injection Pump Pipe 133 Miscellaneous & Auxiliaries 159

VBH02482 ZZH01065
Injection Pump to Filter Pipe 135

VBH02482
Boost Control Pipe 137

VBH02482
Boost Control Pipe 139

VBH02482
Page 7
Engine Breakdown
Page 8
Symbols and Notes
Symbol Description
A From Engine Number
B Upto Engine Number
C Repairs and Replaces
D See Appropriate Section - Reference Number
E Alternative
F Order
G Remanufactured Part
H New for Old Part
I Number of Teeth
J Thickness
K Bottom
L Top
M Left Hand
N Right Hand
O Reference for Detailed Breakdown
P Other Service Options Available
Q Cylinder Number
R See History Section
Page 9
Level 1 - Service Plate A
AAAAAANM
Recommended stocking and service lists

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists
are based on agreed workshop capability and are at three distinct levels:
Level 1 - Service
The Level 1 workshop has the ability to perform basic non-intrusive maintenance on
Perkins engines.
Listes recommandées pour le stock et la maintenance
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont
basées sur le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 1- Maintenance
L'atelier de niveau 1 est capable d'executer l'entretien de base des moteurs Perkins (sans
demontage).
Empfohlene Lagerbestands- und Servicelisten
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die
Vertragshändler verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen
bestimmten Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 1 - Service
Werkstätten der Stufe 1 können grundlegende und einfache Wartungsarbeiten an
Perkins-Motoren ohne Spezialwerkzeug durchführen.
Listas de servicio y de stock recomendadas
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes
preferidos (por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller
acordada y se dividen en tres niveles diferentes:
Nivel 1 - Servicio
El taller del Nivel 1 puede llevar a cabo un mantenimiento no intrusivo en los motores
Perkins.
Elenco parti consigliate ad uso stock ed assistenza
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza;
ciò per soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono
in considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli
Livello 1 - Assistenza
Il livello 1 prevede che l’officina sia in grado di operare in maniera basilare sui motori
Perkins.
Page 10
Level 1 - Service Plate A
AAAAAANM
Item Part No. References Qty. Description Notes
1 1 LEVEL 1 - SERVICE
Page 11
Level 2 - Repair Plate A
AAAAAANM

Perkins provides Recommended stocking and service lists, for Distributor use when
recommending parts stocks for Dealers, preferred customers (eg fleets) etc. These lists are
based on agreed workshop capability and are at three distinct levels:
Level 2 - Repair
The Level 2 workshop has the ability to perform maintenance service,and inspection service on
Perkins engines.
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le
Distributeur dans ses conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur
le niveau technique des Ateliers avec trois niveaux distincts :
Niveau 2 - Maintenance & reparation
L'atelier de niveau 2 est capable d’executer toutes les opérations d'entretien, la reparation des
composants externes (demarreur, alternateur,etc) et le diagnostic pour les problèmes touchant à
l'electronique
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler
verwenden können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten
Ersatzteilbestand zu empfehlen. Diese Listen basieren auf den vereinbarten
Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt werden:
Stufe 2 - Reparatur
Werkstätten der Stufe 2 können Instandsetzungs- und Inspektionsarbeiten an Perkins-Motoren
durchführen.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el
Distribuidor al recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos
(por ejemplo, flotas), etc. Estas listas se basan en capacidad del taller acordada y se dividen en
tres niveles diferentes:
Nivel 2 - Reparación
El taller de Nivel 2 puede llevar a cabo el servicio de mantenimiento y el servicio de inspección
en los motores Perkins.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per
soddisfare le richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in
considerazione la capacità operativa concordata con l’officina e sono distinti in tre livelli :
Livello 2 - Riparazione
Nel livello 2 l’officina è in grado di svolgere la manutenzione e di fare controlli di
assistenza sui motori Perkins.
Page 12
Level 2 - Repair Plate A
AAAAAANM
1 1 LEVEL 2 - REPAIR
Page 13
Level 3 - Overhaul Plate A
AAAAAANM

Perkins provides Recommended stocking and service lists, for Distributor use when recommending parts
stocks for Dealers, preferred customers (eg fleets) etc. These lists are based on agreed workshop capability
and are at three distinct levels:
Level 3 - Overhaul.
The Level 3 workshop has the ability to perform complete service work on Perkins engines. Can repair and
fully overhaul engine, including engine test. Can perform all levels of electronics diagnosis and application
related faults.
Perkins fournit des listes recommandées pour le stock et la maintenance afin d'aider le Distributeur dans ses
conseils aux Agents, aux clients habituels, etc.. Ces listes sont basées sur le niveau technique des Ateliers
avec trois niveaux distincts :
Niveau 3 - Maintenance, reparation & refection
L' atelier de niveau 3 est capable de couvrir toutes les opérations d'entretien des moteurs Perkins. Il peut
aussi réparer et entièrement refaire des moteurs ainsi que les tester. Il est capable d'effectuer un diagnostic
pour les problèmes touchant à l'electronique et aux applications.
Perkins stellt empfohlene Lagerbestands- und Servicelisten bereit, welche die Vertragshändler verwenden
können, um Händlern und Kunden (z.B. Fuhrparks) einen bestimmten Ersatzteilbestand zu empfehlen. Diese
Listen basieren auf den vereinbarten Werkstattfähigkeiten, welche in die folgenden drei Stufen unterteilt
werden:
Stufe 3 - Überholung
Werkstätten der Stufe 3 können umfassende Servicearbeiten an Perkins-Motoren durchführen. Sie können
Motoren reparieren und komplett überholen und außerdem Motorprüfungen durchführen. Sie können
umfassende elektronische Diagnoseprüfungen durchführen und anwendungsspezifische Störungen
untersuchen.
Perkins proporciona Listas de servicio y de stock recomendadas, para que las use el Distribuidor al
recomendar stocks de repuestos a los Distribuidores, a los clientes preferidos (por ejemplo, flotas), etc. Estas
listas se basan en capacidad del taller acordada y se dividen en tres niveles diferentes:
Nivel 3 - Reparación general
El taller de Nivel 3 puede llevar a cabo un trabajo de servicio completo en los motores Perkins. Puede
reparar y reacondicionar completamente un motor, incluyendo probar el motor. Puede llevar a cabo todos los
niveles de diagnóstico electrónico y las fallas relacionadas con la aplicación.
Perkins fornisce ai distributori un elenco di parti consigliate ad uso stock ed assistenza; ciò per soddisfare le
richieste dei dealers, clienti preferenziali ecc. Questi elenchi tengono in considerazione la capacità operativa
concordata con l’officina e sono distinti in tre livelli :
Livello 3 - Revisione
Nel livello 3 l’officina è in grado di svolgere lavori di assistenza completi sui motori Perkins. E’ in grado di
riparare e svolgere una revisione completa del motore, incluso le prove. Può anche effettuare diagnosi sull’
elettronica a tutti i livelli e sui relativi difetti nelle applicazioni.
Page 14
Level 3 - Overhaul Plate A
AAAAAANM
1 1 LEVEL 3 - OVERHAUL
Page 15
Short Engine Plate A
ACE40009
Page 16
ACE40009
1 NM40009 1 SHORT ENGINE - ASSEMBLY

2 ZZ50322 1 CYLINDER BLOCK ASSEMBLY
3 F ZZ50322 1 CYLINDER BLOCK
4 F ZZ50322 1 BEARING CAP
8 33142111 10 THIMBLE
9 32166329 10 SCREW
10 3112D071 1 CAMSHAFT BUSH
11 3241A011 2 PLUG
12 3241A012 1 PLUG
13 0650588 1 PLUG
14 0650710 1 PLUG
15 32141316 2 PLUG
16 3212P008 1 PLUG
17 3244A009 2 DOWEL
18 2314C049 1 SCREW
19 2415D053 1 WASHER
20 0650594 1 PLUG
21 2113A003 4 PISTON COOLING JET
22 2314F001 4 SCREW
23 3623A009 1 BLANKING PLATE
24 3688A039 1 GASKET - OIL FILTER HEAD
25 2314H033 4 SCREW
26 2418F704 1 SEAL - REOS HOUSING
27 3211C002 10 METRIC BOLT
28 3627P041 1 BRIDGE PIECE
29 2311D039 2 SCREW
30 ZZ90222 H 1 CRANKSHAFT KIT
31 F ZZ90222 1 CRANKSHAFT
32 U5MB0018 P 1 MAIN BEARING KIT
33 U5ME0026 P 1 BIG END BEARING KIT
34 31137551 P 2 THRUST WASHER
36 0500012 1 WOODRUFF KEY
37 U5PR0062 4 PISTON AND RING KIT
38 F U5PR0062 1 PISTON
39 F U5PR0062 1 GUDGEON PIN
40 UPRK0005 1 PISTON RING KIT
41 2721332 2 CIRCLIP
42 P 4 CONROD KIT
43 F SERVICE OPTION 1 CON ROD
44 F SERVICE OPTION 1 CAP
45 3112A005 1 SMALL END BUSH
46 3212V003 2 CON ROD BOLT (A)
Service Options
30 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
Page 17
ACE40009
Page 18
ACE40009
32 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S

32 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
32 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
33 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
33 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
33 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
34 31137312 J (+)0.007" 2 THRUST WASHER
35 31137322 J (+)0.007" 2 THRUST WASHER
42 4115C311 4 CON ROD ASSEMBLY GRADE F
42 4115C312 4 CON ROD ASSEMBLY GRADE G
42 4115C313 4 CON ROD ASSEMBLY GRADE H
42 4115C314 4 CON ROD ASSEMBLY GRADE J
42 4115C315 4 CON ROD ASSEMBLY GRADE K
42 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 19
Cylinder Block & Liners Plate A
ACHN0138
12
13
14
2
10 11
16
15
24
22
23
20
9 21
19
18
17
7
6
4
8
3
Page 20
Cylinder Block & Liners Plate A
ACHN0138
1 ZZ50322 R a. 1 CYLINDER BLOCK ASSEMBLY

2 F ZZ50322 1 CYLINDER BLOCK
7 33142111 10 THIMBLE
8 32166329 10 SCREW
9 3112D071 1 CAMSHAFT BUSH
10 3241A011 2 PLUG
11 3241A012 1 PLUG
12 0650588 1 PLUG
13 0650710 1 PLUG
14 32141316 2 PLUG
15 3212P008 1 PLUG
16 3244A009 2 DOWEL
17 2314C049 1 SCREW
18 2415D053 1 WASHER
19 0650594 1 PLUG
20 2113A003 4 PISTON COOLING JET
21 2314F001 4 SCREW
24 2314H033 4 SCREW
History
a.
1 ZZ50322 1 CYLINDER BLOCK ASSEMBLY
33142111 10 THIMBLE
32166329 10 SCREW
3112D071 1 CAMSHAFT BUSH
3241A011 2 PLUG
3241A012 1 PLUG
0650588 1 PLUG
0650710 1 PLUG
32141316 1 PLUG
3212P008 1 PLUG
3244A009 2 DOWEL
Page 21
Rear End Oil Seal Plate A
ACHN0138
Page 22
Rear End Oil Seal Plate A
ACHN0138
1 2418F704 1 SEAL - REOS HOUSING

2 3211C002 10 METRIC BOLT
Page 23
Crankshaft, Main & Big End Bearings Plate A
ACHN0138
8 6
Page 24
Crankshaft, Main & Big End Bearings Plate A
ACHN0138
1 ZZ90222 H 1 CRANKSHAFT KIT

2 F ZZ90222 1 CRANKSHAFT
3 U5MB0018 P 1 MAIN BEARING KIT
4 U5ME0026 P 1 BIG END BEARING KIT
8 3117C221 1 CRANKSHAFT GEAR
Service Options
1 ZZ90222P 1 CRANKSHAFT KIT - EXCHANGE
3 U5MB0018A J (+) 0.010" 1 MAIN BEARING KIT - U/S
3 U5MB0018B J (+)0.020" 1 MAIN BEARING KIT - U/S
3 U5MB0018C J (+) 0.030" 1 MAIN BEARING KIT - U/S
4 U5ME0026A J (+) 0.25MM 1 BIG END BRG KIT - U/S
4 U5ME0026B J (+) 0.50MM 1 BIG END BRG KIT - U/S
4 U5ME0026C J (+)0.75MM 1 BIG END BRG KIT - U/S
5 31137312 J (+)0.007" 2 THRUST WASHER
6 31137322 J (+)0.007" 2 THRUST WASHER
Page 25
Pistons & Rings Plate A
ACHN0138
Page 26
Pistons & Rings Plate A
ACHN0138
1 U5PR0062 4 PISTON AND RING KIT

2 F U5PR0062 1 PISTON
3 F U5PR0062 1 GUDGEON PIN
4 UPRK0005 1 PISTON RING KIT
5 2721332 2 CIRCLIP
Page 27
Connecting Rods Plate A
ACHN0138
Page 28
Connecting Rods Plate A
ACHN0138
1 P 4 CONROD KIT
2 F SERVICE OPTION 1 CON ROD
3 F SERVICE OPTION 1 CAP
4 3112A005 1 SMALL END BUSH
5 3212V003 2 CON ROD BOLT (A)
Service Options
1 4115C311 4 CON ROD ASSEMBLY GRADE F
1 4115C312 4 CON ROD ASSEMBLY GRADE G
1 4115C313 4 CON ROD ASSEMBLY GRADE H
1 4115C314 4 CON ROD ASSEMBLY GRADE J
1 4115C315 4 CON ROD ASSEMBLY GRADE K
1 4115C316 4 CON ROD ASSEMBLY GRADE L
Footnotes
(A) DO NOT RE-USE ONCE REMOVED
Page 29
Cylinder Head Assembly Plate A
ACHN0138
23 24
1
18
13 17
12 15 8
2
10 16
11
4
21
19
20
5
14
9
22
Page 30
Cylinder Head Assembly Plate A
ACHN0138
1 ZZ80279 1 CYLINDER HEAD ASSEMBLY

2 F ZZ80279 1 CYLINDER HEAD
3 3313A012 4 VALVE GUIDE
4 3313A012 4 VALVE GUIDE
5 3314A221 4 VALVE SEAT INSERT
6 3314A231 4 VALVE SEAT INSERT
7 32416117 2 PLUG
8 0650588 4 PLUG
9 3142H101 4 INTAKE VALVE
10 2418M519 4 SEAL - VALVE STEM (A)
11 3174A031 4 VALVE SPRING
12 3342A021 4 CAP
13 2714A002 8 VALVE COLLET
14 3142A171 4 EXHAUST VALVE
15 2418M517 4 SEAL - VALVE STEM (B)
16 3174A031 4 VALVE SPRING
17 3342A021 4 CAP
18 2714A002 8 VALVE COLLET
19 3278A006 1 PLUG
20 2415H003 1 SEAL - SENSOR
21 2431154 2 PLUG
22 3681E051 1 GASKET - CYLINDER HEAD
23 3218A011 7 CYLINDER HEAD BOLT
24 3218A012 3 CYLINDER HEAD BOLT
Footnotes
(A) GREEN
(B) BROWN
Page 31
Rocker Shaft Assembly Plate A
ACHN0138
15
11
14
12
10 13
9
5
8
6
19
18
17
16
2
Page 32
Rocker Shaft Assembly Plate A
ACHN0138
1 4115R613 1 ROCKER SHAFT ASSEMBLY

2 4115R703 1 ROCKER SHAFT ASSY - MINOR
3 F 4115R703 1 ROCKER ARM SHAFT
4 2485A104 2 PLUG
5 4115R319 4 ROCKER LEVER
6 F 4115R319 1 ROCKER LEVER
7 F 4115R319 1 PAD
8 3331A006 1 NUT
9 3211C004 1 SCREW
10 3174A015 3 ROCKER SHAFT SPRING
11 4115R318 4 ROCKER LEVER
12 F 4115R318 1 ROCKER LEVER
13 F 4115R318 1 PAD
14 3331A006 1 NUT
15 3211C004 1 SCREW
16 2722A022 2 CIRCLIP
17 2134A502 2 WASHER
18 2316A901 1 SCREW
19 2316A902 3 SCREW
Page 33
Timing Gear & Camshaft Plate A
ACHN0138
2
3
1
Page 34
Timing Gear & Camshaft Plate A
ACHN0138
1 4112K027 1 CAMSHAFT
2 F 4112K027 1 CAMSHAFT
4 3142U061 8 TAPPET
5 3142V011 8 PUSHROD
Page 35
Fuel Injection Pump Plate A
AFH04635
10 12
1
2
13
6
5
11
8
9
7
Page 36
Fuel Injection Pump Plate A
AFH04635
1 2644C311/22 1 FUEL INJECTION PUMP

2 F 2644C311/22 1 FUEL INJECTION PUMP
3 26420318 1 SEAL - O RING
4 26420469 1 SOLENOID (A)
5 2318A108 1 NUT
6 K134AF01 1 WASHER
7 3117L261 1 FUEL INJECTION PUMP GEAR
8 2411D008 3 WASHER
9 2314H004 3 SCREW
10 3641A007 1 BRACKET
11 2314H003 1 SCREW
12 2318A603 1 NUT
13 2314J002 1 SCREW
History
a.
2411D008 3 WASHER
Footnotes
(A) 12V SOLENOID
Page 37
High Pressure Fuel Pipes Plate A
AFH04635
6
5
Page 38
High Pressure Fuel Pipes Plate A
AFH04635
1 3525A101 1 PIPE - FUEL INJ NO 1 CYL

5 2481Y011 2 CLIP
6 2481Y012 1 CLIP
7 2646E019 1 CLIP
Page 39
Atomisers Plate A
AFH04635
7
2
6
4
1
3
Page 40
Atomisers Plate A
AFH04635
1 2645K026 4 INJECTOR
2 F 2645K026 1 INJECTOR NOZZLE HOLDER
3 F 2645K026 1 INJECTOR NOZZLE
4 26460064 1 SEAL - INJECTOR
5 L311FF02 1 INJECTOR WASHER
6 3751A241 4 INJECTOR CLAMP
7 2314W009 4 SCREW
Page 41
Pick-Up Sensor Plate A
AFH04635
Page 42
Pick-Up Sensor Plate A
AFH04635
1 2848A123 R a. 1 WATER TEMPERATURE SWITCH

2 3161C017 1 CABLE
History
a.
1 2848A127 1 WATER TEMPERATURE SENSOR
Page 43
Pick-Up Sensor Plate B
AFH04635
Page 44
Pick-Up Sensor Plate B
AFH04635
1 2485A109 1 PLUG
Page 45
Fuel Leak-Off Pipe Plate A
AFH04635
Page 46
Fuel Leak-Off Pipe Plate A
AFH04635
1 2646F501 3 HOSE
2 2646E501 1 CAP
3 3653A017 1 BRACKET
4 2314H002 1 SCREW
5 2481D456 1 CLIP
Page 47
Flywheel Housing Plate A
CDH01103
8
7
10
11
Page 48
Flywheel Housing Plate A
CDH01103
1 3713K027 1 FLYWHEEL HOUSING

2 0240356 1 PLATE
3 2314F002 2 SCREW
4 3245A011 2 DOWEL
5 2487Y005 1 PLUG
6 2487A452 1 PLUG
7 2487A451 1 PLUG
8 2314J603 2 SCREW
9 2314J204 6 SCREW
10 2314J001 3 SCREW
11 36843154 1 SEAL
Page 49
Flywheel & Starter Ring Plate A
DDH02098
4
2 5
Page 50
Flywheel & Starter Ring Plate A
DDH02098
1 41117321 1 FLYWHEEL
2 F 41117321 1 FLYWHEEL
3 31162121 1 STARTER RING GEAR
4 0096803 10 SCREW
5 33117127 10 WASHER
Page 51
Starter Motor Plate A
C EDH00915 EDH00947
Page 52
Starter Motor Plate A
C EDH00915 EDH00947
1 2873K621 1 STARTER MOTOR

2 2313C078 3 STUD
3 2318A604 3 NUT
Page 53
Fan Drive Plate A
FBH01146
Page 54
Fan Drive Plate A
FBH01146
1 4113K005 1 FAN DRIVE HOUSING

2 2314J005 4 SCREW
3 3115C113 1 FAN DRIVE PULLEY
4 2614B655 1 BELT (A)
Footnotes
(A) SERVICED IN PAIRS
Page 55
Sump Plate A
GBH02966
11
12
5
4
2 3
1
10
Page 56
Sump Plate A
GBH02966
1 4145H131 1 SUMP
2 F 4145H131 1 SUMP
3 2137435 2 INSERT
4 32186405 2 PLUG
5 2415715 2 SEAL - O RING
6 3681K037 1 GASKET - SUMP
7 2431A016 1 PLUG
8 2314K166 4 SCREW
9 2314H003 14 SCREW
10 2314H033 2 SCREW
11 3627P041 1 BRIDGE PIECE
12 2311D039 2 SCREW
Page 57
Dipstick & Filler Tube Plate A
B U001668P GBH02966
7
6
2 9
Page 58
B U001668P GBH02966
1 4126A081 1 DIPSTICK TUBE

2 F 4126A081 1 DIPSTICK TUBE
3 0180170 1 CLIP
4 3353D005 1 NUT
5 33812116 1 OLIVE
7 2314F009 1 SCREW
8 2314F002 1 SCREW
9 3178C184 1 DIPSTICK
Page 59
A U001669P GBH02966
2
1
Page 60
A U001669P GBH02966
1 4126A096 1 DIPSTICK TUBE

2 F 4126A096 1 DIPSTICK TUBE
3 0180170 1 CLIP
4 F 4126A096 1 NUT
5 33812116 1 OLIVE
7 2314F002 1 SCREW
8 3178C195 1 DIPSTICK
Page 61
Oil Strainer Plate A
GBH02966
Page 62
Oil Strainer Plate A
GBH02966
1 3575A061 1 SUCTION PIPE

2 36832137 1 GASKET
3 2314H004 2 SCREW
Page 63
Cylinder Head Cover Plate A
HBH03363
10
8
12
11
7
13 2
Page 64
Cylinder Head Cover Plate A
HBH03363
1 4142X323 1 CYL HEAD COVER ASSY

2 F 4142X323 1 CYLINDER HEAD COVER
3 3681A055 1 GASKET - CYL. HEAD COVER
4 F 4142X323 10 SCREW
5 3174A017 1 SPRING
6 3788A002 1 CAP
7 3789A001 1 DIAPHRAGM
8 3615A009 1 COVER PLATE
9 2151A001 4 SCREW
10 3788A003 1 CAP
11 4142X099 1 OIL FILLER CAP
12 F 4142X099 1 OIL FILLER CAP
13 2415A131 1 SEAL - O RING
Page 65
Cylinder Head Cover Plate B
HBH03363
Page 66
Cylinder Head Cover Plate B
HBH03363
1 3788N003 1 COVER
2 2314F003 3 SCREW
Page 67
Breather Plate A
HBH03363
1
3 2 4
Page 68
Breather Plate A
HBH03363
1 4133J011 1 PIPE - BREATHER

2 F 4133J011 1 PIPE - BREATHER
3 2415A068 1 SEAL - O RING
4 2314F005 1 SCREW
5 33872632 1 HOSE
6 3175P003 1 SPRING
7 2481877 1 HOSE CLIP
8 36241123 1 SUPPORT BRACKET
Page 69
Blanking Plates Plate A
HDH00039
Page 70
HDH00039
1 2485A124 1 PLUG
Page 71
Oil Cooler Plate A
JBH02640
5 4
3
7
8
6
Page 72
Oil Cooler Plate A
JBH02640
1 4134W021 1 OIL COOLER

2 2486A217 1 OIL COOLER
3 3685A025 2 GASKET - OIL COOLER
4 F 4134W021 1 HOUSING
5 3685A033 1 GASKET - OIL COOLER
6 2314K161 3 SCREW
7 2314H004 8 SCREW
8 2311D060 2 SCREW
9 2314H006 4 SCREW
Page 73
Oil Filter Plate A
JBH02640
Page 74
Oil Filter Plate A
JBH02640
1 3773A061 1 OIL FILTER HEAD

3 2314H034 4 SCREW
Page 75
JBH02640
Page 76
JBH02640

3 2314H033 4 SCREW
Page 77
Oil Filter Plate A
JDH00044
Page 78
Oil Filter Plate A
JDH00044
1 2654407 1 OIL FILTER
Page 79
Front End Drive Input Plate A
KBH00725
2 1
3
Page 80
Front End Drive Input Plate A
KBH00725
1 3114V041 1 CRANKSHAFT PULLEY

2 3241N001 1 BLOCK
3 32186137 3 BOLT
Page 81
Water Pump Plate A
LBH02288
Page 82
Water Pump Plate A
LBH02288
1 U5MW0194 1 WATER PUMP KIT

2 F U5MW0194 1 WATER PUMP
3 3682A011 1 GASKET - WATER PUMP (A)
4 2314K164 2 SCREW
5 2314H005 2 SCREW
6 2314H012 5 SCREW
Footnotes
(A) ALSO INCLUDED IN REPAIR KIT U7LW0172
Page 83
Water Pump Plate B
LBH02288
11
10
Page 84
Water Pump Plate B
LBH02288
1 U7LW0172 1 REPAIR KIT - WATER PUMP

2 F U7LW0172 1 IMPELLER
3 F U7LW0172 1 ROLLER BEARING
4 F U7LW0172 1 BEARING
5 F U7LW0172 1 OIL SEAL
6 F U7LW0172 1 SEAL
7 F U7LW0172 1 CIRCLIP
8 F U7LW0172 1 CIRCLIP
9 24880234 1 GASKET - WATER PUMP
10 F U7LW0172 1 DRIVE SHAFT
11 3682A011 1 GASKET - WATER PUMP
Page 85
Pipes Plate A
LBH02288
Page 86
Pipes Plate A
LBH02288
1 4133L048 1 CONNECTION
2 F 4133L048 1 CONNECTION
3 2418F002 1 SEAL - O RING
4 2418F001 1 SEAL - O RING
5 2314H003 2 SCREW
Page 87
Water Outlet Housing Plate A
LDH00716
7
8
5
6
1
2
Page 88
Water Outlet Housing Plate A
LDH00716
1 4133L508 1 THERMOSTAT ASSEMBLY

2 F 4133L508 1 CONNECTION
3 F 4133L508 1 THERMOSTAT
4 2415H219 1 SEAL - THERMOSTAT HOUSING
5 29990015 1 PLUG
6 29990016 1 SEAL - O RING
7 2314H012 1 SCREW
8 2314H004 1 SCREW
Page 89
Fan Plate A
MDH01423
Page 90
Fan Plate A
MDH01423
1 2485C518 1 FAN
2 3748W223 1 EXTENSION
3 2313H229 4 STUD
4 2318D208 4 NUT
Page 91
Alternator Plate A
NDH02864
Page 92
Alternator Plate A
NDH02864
1 2871A306 R a. 1 ALTERNATOR (A)
History
a.
1 2871A301 1 ALTERNATOR (A)
Footnotes
(A) BREAKDOWN OF 2871A301 NOT AVAILABLE.
Page 93
Pulleys Plate A
NDH02864
Page 94
Pulleys Plate A
NDH02864
1 3115H003 1 ALTERNATOR PULLEY
Page 95
Alternator Bracket & Fixings Plate A
NDH02864
9
10
Page 96
Alternator Bracket & Fixings Plate A
NDH02864
1 3824A071 1 ALTERNATOR BRACKET

2 2314J007 2 SCREW
3 2314H022 1 SCREW
4 2318D208 1 NUT
5 36155429 1 LEVER
6 2314H004 1 SCREW
7 0920497 1 WASHER
8 2314J012 1 SCREW
9 2318A604 1 NUT
10 0920465 1 SPACER
Page 97
Timing Case Plate A
QCH00062
Page 98
Timing Case Plate A
QCH00062
1 3716C573 R a. 1 TIMING CASE

2 3681P053 1 GASKET - TIMING CASE
3 2418F437 1 SEAL - FRONT END OIL
4 2314H003 6 SCREW
5 2314H006 2 SCREW
6 2314H034 4 SCREW
History
a.
1 3716C571 1 TIMING CASE
Page 99
Timing Case Plate B
QCH00062
10
11
7
8
2
5
3 1
Page 100
Timing Case Plate B
QCH00062
1 4111A034 1 IDLER GEAR (A)

2 F 4111A034 1 IDLER GEAR
3 F 4111A034 1 BUSH
4 3311A054 R a. 1 HUB
5 3241A025 1 PLATE (B)
6 2314J011 3 SCREW
7 3117N001 1 CAMSHAFT GEAR
8 3321A003 1 WASHER
9 2116053 1 DOWEL
10 3112X011 1 THRUST WASHER
11 2314J606 1 SCREW
History
a.
4 3272A041 1 HUB
Footnotes
(A) USED ONLY WITH 3241A025

(B) USED ONLY WITH 4111A034
Page 101
Timing Cover Plate A
QCH00062
4
3
Page 102
Timing Cover Plate A
QCH00062
1 4142A504 1 TIMINGGEAR COVER

2 F 4142A504 1 TIMING COVER
3 3681P047 1 GASKET - TIMING CASE COVER
4 2314H002 9 SCREW
5 2314H012 5 SCREW
6 2314H042 R a. 1 SCREW
History
a.
6 2314H043 1 SCREW
Page 103
Drive Adaptor Plate A
QDH01438
7
9
6 11
4
8 10
3 5
Page 104
Drive Adaptor Plate A
QDH01438
1 3117C231 1 GEAR
2 P 1 NUT (A)
3 31733509 1 WASHER
4 2415B167 1 SEAL - O RING
5 3751K082 1 ADAPTOR
6 2313M058 4 STUD
7 2318A603 4 NUT
8 2314F037 4 SCREW
9 3211C001 1 PIN
10 0490373 1 GASKET
11 2487A452 1 PLUG
Service Options
2 33531137 1 NUT M12 x 1.25
2 33531119 1 NUT M12 x 1.5
2 33531115 1 NUT 7/16"
Footnotes
(A) NUT REQUIRED DEPENDS ON TYPE OF HYDRAULIC PUMP FITTED
Page 105
Blanking Plugs Plate A
QDH01438
2
1
Page 106
Blanking Plugs Plate A
QDH01438
1 2314C049 1 SCREW
2 2415D053 1 WASHER
Page 107
Lubricating Oil Pump & Delivery Housing Plate A
RBH00034
Page 108
Lubricating Oil Pump & Delivery Housing Plate A
RBH00034
1 4132F071 1 OIL PUMP

2 2314J008 5 SCREW
Page 109
Turbocharger Plate A
SBH01966
4 2
Page 110
Turbocharger Plate A
SBH01966
1 2674A835 G 1 TURBOCHARGER
2 3688A029 1 GASKET - TURBOCHARGER
3 2313M377 4 STUD
4 2318A634 4 NUT
Service Options
1 2674A835R 1 TURBOCHARGER - EXCHANGE
Page 111
Feed Pipes Plate A
SBH01966
4
2
Page 112
Feed Pipes Plate A
SBH01966
1 4128A027 1 PIPE - TURBO OIL FEED

2 F 4128A027 1 PIPE - TURBO OIL FEED
3 3218R036 1 BANJO BOLT
4 2131A506 1 WASHER
5 2131A506 1 WASHER
6 3218R036 1 BANJO BOLT
7 2131A506 1 WASHER
8 2131A506 1 WASHER
Page 113
Leak-Off Pipes Plate A
SBH01966
Page 114
Leak-Off Pipes Plate A
SBH01966
1 3584A001 1 PIPE - TURBO OIL DRAIN

2 3688A035 1 GASKET
3 3688A036 1 GASKET
4 2314F004 2 SCREW
5 2314H003 2 SCREW
Page 115
Pipework & Connections Plate A
SBH01966
1 4
Page 116
Pipework & Connections Plate A
SBH01966
1 3766A131 1 EXHAUST ELBOW

3 3347A091 1 ADAPTOR
4 2314J003 3 SCREW
5 2314J004 2 SCREW
6 2313M377 3 STUD
7 2318A634 3 NUT
8 3688A034 1 GASKET - TURBOCHARGER
Page 117
Exhaust Manifold Plate A
SBH01966
Page 118
Exhaust Manifold Plate A
SBH01966
1 3778E203 1 EXHAUST MANIFOLD

2 3681V512 1 GASKET - EXHAUST MANIFOLD
3 3218J013 8 SCREW
Page 119
Pipework Plate A
SDH00418
Page 120
Pipework Plate A
SDH00418
1 3623E006 1 FLANGE
2 3688C018 1 GASKET - EXHAUST OUTLET
3 2313C077 3 STUD
4 2318A634 3 NUT
Page 121
Induction Manifold Plate A
TBH01110
Page 122
Induction Manifold Plate A
TBH01110
1 4148K007 1 CONNECTION
2 F 4148K007 1 CONNECTION
3 3682A013 1 GASKET - IND MANIFOLD
4 2314H034 4 SCREW
Page 123
Air Charge Cooler Plate A
TBH01110
Page 124
Air Charge Cooler Plate A
TBH01110
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H002 4 SCREW
Page 125
Air Charge Cooler Plate B
TBH01110
Page 126
Air Charge Cooler Plate B
TBH01110
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H032 4 SCREW
Page 127
Air Charge Cooler Plate C
TBH01110
Page 128
Air Charge Cooler Plate C
TBH01110
1 3611M009 1 PLATE
2 3684N503 1 GASKET
3 2314H032 4 SCREW
Page 129
Lift Pump Plate A
C VBH02391 VBH02482
1
8 13
11
12
2
9
10
Page 130
Lift Pump Plate A
C VBH02391 VBH02482
1 4132A018 1 LIFT PUMP

2 F 4132A018 1 LIFT PUMP
3 26560201 1 FUEL FILTER
4 F 26560201 1 FUEL FILTER ELEMENT
5 F 26560201 1 O RING
6 2656F837 1 BOWL
7 2656F836 1 DRAIN PLUG
8 U5MK1239 1 MOUNTING
9 F U5MK1239 6 MOUNTING
10 F U5MK1239 3 SPACER
11 2316T135 3 SCREW
12 2131A507 3 WASHER
13 3763A046 1 CONNECTION
Page 131
Filter to Injection Pump Pipe Plate A
C VBH02391 VBH02482
Page 132
Filter to Injection Pump Pipe Plate A
C VBH02391 VBH02482
1 2646F001 1 PIPE - FILTER TO INJ PUMP
Page 133
Injection Pump to Filter Pipe Plate A
C VBH02391 VBH02482
1
4
5
Page 134
Injection Pump to Filter Pipe Plate A
C VBH02391 VBH02482
1 2646F009 1 PIPE - INJ PUMP TO FILTER

3 2481D456 1 CLIP
5 2481D559 1 PIPE CLIP
6 2487A401 1 PLUG
Page 135
Boost Control Pipe Plate A
C VBH02391 VBH02482
5
7
6
4
3
1 2
Page 136
Boost Control Pipe Plate A
C VBH02391 VBH02482
1 4121A063 1 PIPE - BOOST

2 F 4121A063 1 PIPE - BOOST
3 1 UNION NUT
4 33811112 1 OLIVE
5 0206002 1 UNION
6 0576111 1 NUT
7 0566002 1 OLIVE
8 2481D406 1 PIPE CLIP
Page 137
Boost Control Pipe Plate B
C VBH02391 VBH02482
1 2
7
6
Page 138
Boost Control Pipe Plate B
C VBH02391 VBH02482
1 4127A148 1 PIPE - BOOST

2 F 4127A148 1 PIPE - BOOST
3 2481D657 1 CLIP
4 2481D252 2 CLIP
7 2415H009 1 SEAL - O RING
Page 139
Heater Plugs Plate A
WDH00380
Page 140
Heater Plugs Plate A
WDH00380
1 3161C054 1 BAR
2 2666A016 4 GLOWPLUG
Page 141
Engine Lifting Eyes Plate A
XBH00475
1
2
Page 142
Engine Lifting Eyes Plate A
XBH00475
1 3617A015 1 LIFTING BRACKET

2 2314J002 2 SCREW
3 3617A015 1 LIFTING BRACKET
4 2314J002 2 SCREW
Page 143
Engine Mounts Plate A
ZCH01263
4
3
1
2
Page 144
Engine Mounts Plate A
ZCH01263
1 2313M101 4 STUD
2 2318F605 4 NUT
3 2313M101 4 STUD
4 2318F605 4 NUT
Page 145
Engine Mounts Plate B
ZCH01263
Page 146
Engine Mounts Plate B
ZCH01263
1 2487207 6 PLUG
Page 147
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00600
Page 148
Lubricating Oil Pressure Switch/Gauge Plate A
ZJH00600
1 3278A004 1 PLUG
2 2415H002 1 SEAL - O RING
3 3278A007 1 PLUG
4 2415H009 1 SEAL - O RING
Page 149
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00600
Page 150
Lubricating Oil Pressure Switch/Gauge Plate B
ZJH00600
1 2848A051 1 OIL PRESSURE SWITCH
Page 151
Temperature Gauge & Sender Plate A
ZLH00371
1
2
Page 152
Temperature Gauge & Sender Plate A
ZLH00371
1 3278A006 1 PLUG
2 2415H003 1 SEAL - SENSOR
Page 153
Fuel Pre-Lift Pump Plate A
ZVH01069
3
4
7
6 8
2
1
Page 154
Fuel Pre-Lift Pump Plate A
ZVH01069
1 0650204 1 PLUG
2 2411D013 1 WASHER
3 0650204 1 PLUG
4 2411D013 1 WASHER
5 33532129 1 NUT
6 0566004 1 OLIVE
7 33532129 1 NUT
8 0566004 1 OLIVE
Page 155
Water Trap Plate A
ZVH01069
12
10
11
Page 156
Water Trap Plate A
ZVH01069
1 2656F823 1 PRE-FUEL FILTER ASSY

2 F 2656F823 1 FUEL FILTER HEAD
3 26550005 1 PRE-FUEL FILTER KIT
4 F 26550005 1 ELEMENT
5 F 26550005 2 O RING
6 F 26550005 1 O RING
7 F 26550005 1 O RING
8 F 26550005 1 O RING
9 26560181 1 FUEL FILTER BOWL
10 26560614 1 PLUG
11 F 26560614 1 PLUG
12 26431192 1 WASHER
Page 157
Miscellaneous & Auxiliaries Plate A
ZZH01065
Page 158
Miscellaneous & Auxiliaries Plate A
ZZH01065
1 2431154 1 PLUG
2 2431154 1 PLUG
3 2431154 1 PLUG
Page 159
Parts Index
Page 160
Parts Index
Description Part No. Page Description Part No. Page
ADAPTOR 3347A091 117 CAMSHAFT 4112K027 35
3751K082 105 CAMSHAFT BUSH 3112D071 17, 21, 21
ALTERNATOR 2871A301 93 CAMSHAFT GEAR 3117N001 101
2871A306 93 CAP 2646E501 47
ALTERNATOR 3824A071 97 3342A021 31, 31

BRACKET
3788A002 65
ALTERNATOR 3115H003 95
PULLEY 3788A003 65
BANJO BOLT 3218R036 113, 113 CIRCLIP 2721332 17, 27
BAR 3161C054 141 2722A022 33
BELT 2614B655 55 CLIP 0180170 59, 61
BIG END BEARING U5ME0026 17, 25 2481D252 139

KIT
2481D456 47, 135
BIG END BRG KIT - U5ME0026A 19, 25
2481D657 139
U/S
2481Y011 39
U5ME0026B 19, 25
2481Y012 39
U5ME0026C 19, 25
2646E019 39
BLANKING PLATE 3623A009 17, 21, 77
CON ROD 4115C311 19, 29
BLOCK 3241N001 81
ASSEMBLY
BOLT 32186137 81
4115C312 19, 29
BOWL 2656F837 131
4115C313 19, 29
BRACKET 3641A007 37
4115C314 19, 29
3653A017 47
4115C315 19, 29
3661A091 135
4115C316 19, 29
3824A261 117
CON ROD BOLT 3212V003 17, 29
3861A044 59
CONNECTION 2442A126 139
3861A067 61
3346A009 139
BRIDGE PIECE 3627P041 17, 57
3763A045 135
CABLE 3161C017 43
3763A046 131
Page 161
Parts Index
4133L048 87 EXHAUST 3778E203 119

MANIFOLD
4148K007 123
EXHAUST VALVE 3142A171 31
COVER 3788N003 67
EXTENSION 3748W223 91
COVER PLATE 3615A009 65
FAN 2485C518 91
CRANKSHAFT 3117C221 25
GEAR FAN DRIVE 4113K005 55
HOUSING
CRANKSHAFT KIT ZZ90222 17, 25
FAN DRIVE 3115C113 55
CRANKSHAFT KIT - ZZ90222P 17, 25 PULLEY
EXCHANGE
FLANGE 3623E006 121
CRANKSHAFT 3114V041 81
PULLEY FLYWHEEL 41117321 51
CYL HEAD COVER 4142X323 65 FLYWHEEL 3713K027 49

ASSY HOUSING
CYLINDER BLOCK ZZ50322 17, 21, 21 FUEL FILTER 26560201 131

ASSEMBLY
FUEL FILTER BOWL 26560181 157
CYLINDER HEAD ZZ80279 31
ASSEMBLY FUEL INJECTION 2644C311/22 37
PUMP
CYLINDER HEAD 3218A011 31
BOLT FUEL INJECTION 3117L261 37
PUMP GEAR
3218A012 31
GASKET 0490373 105
DIAPHRAGM 3789A001 65
36832137 63
DIPSTICK 3178C184 59
3684N503 125, 127,
3178C195 61 129
DIPSTICK TUBE 4126A081 59 3688A035 115
4126A096 61 3688A036 115
DOWEL 2116053 101 GASKET - CYL. 3681A055 65

HEAD COVER
3244A009 17, 21, 21
GASKET - 3681E051 31
3245A011 49 CYLINDER HEAD
DRAIN PLUG 2656F836 131 GASKET - 3681V512 119
EXHAUST
EXHAUST ELBOW 3766A131 117
MANIFOLD
Page 162
Parts Index
GASKET - 3688C018 121 INSERT 2137435 57

EXHAUST OUTLET
INTAKE VALVE 3142H101 31
GASKET - IND 3682A013 123
MANIFOLD LEVER 36155429 97
GASKET - OIL 3685A025 73 LIFT PUMP 4132A018 131

COOLER
LIFTING BRACKET 3617A015 143, 143
3685A033 73
MAIN BEARING KIT U5MB0018 17, 25
GASKET - OIL 3688A039 17, 21,
MAIN BEARING KIT U5MB0018A 19, 25
FILTER HEAD 75, 77
- U/S
GASKET - SUMP 3681K037 57
U5MB0018B 19, 25
GASKET - TIMING 3681P053 99
U5MB0018C 19, 25
CASE
METRIC BOLT 3211C002 17, 23
GASKET - TIMING 3681P047 103
CASE COVER MOUNTING U5MK1239 131
GASKET - 3688A029 111 NUT 0576111 137
TURBOCHARGER
2318A108 37
3688A034 117
2318A603 37, 105
GASKET - WATER 24880234 85
PUMP 2318A604 53, 97
3682A011 83, 85 2318A634 111, 117,
121
GEAR 3117C231 105
2318D208 91, 97
GLOWPLUG 2666A016 141
2318F605 145, 145
HOSE 2646F501 47
3331A006 33, 33
33872632 69
33531115 105
HOSE CLIP 2481877 69
33531119 105
HUB 3272A041 101
33531137 105
3311A054 101
33532129 155, 155
IDLER GEAR 4111A034 101
3353D005 59
INJECTOR 2645K026 41
OIL COOLER 2486A217 73
INJECTOR CLAMP 3751A241 41
4134W021 73
INJECTOR WASHER L311FF02 41
Page 163
Parts Index
OIL FILLER CAP 4142X099 65 2481D559 135
OIL FILTER 2654407 79 PISTON AND RING U5PR0062 17, 27

KIT
OIL FILTER HEAD 3773A061 75
PISTON COOLING 2113A003 17, 21
OIL PRESSURE 2848A051 151 JET
SWITCH
PISTON RING KIT UPRK0005 17, 27
OIL PUMP 4132F071 109
PLATE 0240356 49
OLIVE 0566002 137
3241A025 101
0566004 155, 155
3611M009 125, 127,
33811112 137 129
33812116 59, 61 PLUG 0650204 155, 155
PIN 3211C001 105 0650588 17, 21,
21, 31
PIPE - BOOST 4121A063 137
0650594 17, 21
4127A148 139
0650710 17, 21, 21
PIPE - BREATHER 4133J011 69
2431154 31, 159,
PIPE - FILTER TO 2646F001 133
159, 159
INJ PUMP
2431A016 57
PIPE - FUEL INJ NO 3525A101 39
1 CYL 2485A104 33
PIPE - FUEL INJ NO 3525A102 39 2485A109 45
2 CYL
2485A124 71
PIPE - FUEL INJ NO 3525A103 39
3 CYL 2487207 147
PIPE - FUEL INJ NO 3525A104 39 2487A401 135

4 CYL
2487A451 49
PIPE - INJ PUMP TO 2646F009 135
FILTER 2487A452 49, 105
PIPE - TURBO OIL 3584A001 115 2487Y005 49

DRAIN
26560614 157
PIPE - TURBO OIL 4128A027 113
29990015 89
FEED
3212P008 17, 21, 21
PIPE CLIP 2481D406 137
32141316 17, 21, 21
Page 164
Parts Index
32186405 57 2314F003 67
32416117 31 2314F004 115
3241A011 17, 21, 21 2314F005 69
3241A012 17, 21, 21 2314F009 59
3278A004 149 2314F037 105
3278A006 31, 153 2314H002 47, 103,

125
3278A007 149
2314H003 37, 57,
PRE-FUEL FILTER 2656F823 157 87, 99,
ASSY 115
PRE-FUEL FILTER 26550005 157 2314H004 37, 63,
KIT 73, 89, 97
PUSHROD 3142V011 35 2314H005 83
REPAIR KIT - U7LW0172 85 2314H006 73, 99
WATER PUMP
2314H012 83, 89,
ROCKER LEVER 4115R318 33 103
4115R319 33 2314H022 97
ROCKER SHAFT 4115R613 33 2314H032 127, 129
ASSEMBLY
2314H033 17, 21,
ROCKER SHAFT 4115R703 33 57, 77
ASSY - MINOR
2314H034 75, 99,
ROCKER SHAFT 3174A015 33 123
SPRING
2314H042 103
SCREW 0096803 51
2314H043 103
2151A001 65
2314J001 49
2311D039 17, 57
2314J002 37, 143,
2311D060 73 143
2314C049 17, 21, 2314J003 117
107
2314J004 117
2314F001 17, 21
2314J005 55
2314F002 49, 59, 61
2314J007 97
Page 165
Parts Index
2314J008 109 26420318 37
2314J011 101 29990016 89
2314J012 97 SEAL - REOS 2418F704 17, 23

HOUSING
2314J204 49
SEAL - SENSOR 2415H003 31, 153
2314J603 49
SEAL - 2415H219 89
2314J606 101 THERMOSTAT
HOUSING
2314K161 73
SEAL - VALVE 2418M517 31
2314K164 83
STEM
2314K166 57
2418M519 31
2314W009 41
SHORT ENGINE - NM40009 17
2316A901 33 ASSEMBLY
2316A902 33 SMALL END BUSH 3112A005 17, 29
2316T135 131 SOLENOID 26420469 37
3211C004 33, 33 SPACER 0920465 97
32166329 17, 21, 21 SPRING 3174A017 65
3218J013 119 3175P003 69
SEAL 36843154 49 STARTER MOTOR 2873K621 53
SEAL - FRONT END 2418F437 99 STARTER RING 31162121 51

OIL GEAR
SEAL - INJECTOR 26460064 41 STUD 2313C077 121
SEAL - O RING 2415715 57 2313C078 53
2415A068 69 2313H229 91
2415A131 65 2313M058 105
2415B167 105 2313M101 145, 145
2415H002 149 2313M377 111, 117
2415H009 139, 149 SUCTION PIPE 3575A061 63
2418F001 87 SUMP 4145H131 57
2418F002 87 SUPPORT BRACKET 36241123 69
Page 166
Parts Index
TAPPET 3142U061 35 2415D053 17, 21,

107
THERMOSTAT 4133L508 89
ASSEMBLY 26431192 157
THIMBLE 33142111 17, 21, 21 31733509 105
THRUST WASHER 3112X011 101 33117127 51
31137312 19, 25 3321A003 101
31137322 19, 25 K134AF01 37
31137551 17, 25 WATER PUMP KIT U5MW0194 83
31137561 17, 25 WATER 2848A127 43

TEMPERATURE
TIMING CASE 3716C571 99 SENSOR
3716C573 99 WATER 2848A123 43
TEMPERATURE
TIMINGGEAR 4142A504 103
SWITCH
COVER
WOODRUFF KEY 0500012 17, 25, 35
TURBOCHARGER 2674A835 111
TURBOCHARGER - 2674A835R 111

EXCHANGE
UNION 0206002 137
VALVE COLLET 2714A002 31, 31
VALVE GUIDE 3313A012 31, 31
VALVE SEAT 3314A221 31

INSERT
3314A231 31
VALVE SPRING 3174A031 31, 31
WASHER 0920497 97
2131A506 113, 113,

113, 113
2131A507 131
2134A502 33
2411D008 37, 37
2411D013 155, 155
Page 167

Motor Perkins 3058 Partes

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Motor Perkins 3058 Partes

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NM38804 NM38804

2. How To Use Your Parts Book Pg. 4

3. Engine Breakdown Pg. 5

4. Symbol Descriptions Pg. 9

5. Parts Lists & Illustrations Pg. 11

6. Parts Index Pg. 160

How to use your Parts Book

Parts Lists & Illustrations

For fitting instructions please refer to your engine Service Manual.

Section Page Section Page

Level 1 - Service 11 High Pressure Fuel Pipes 39

Level 2 - Repair 13 Atomisers 41

Level 3 - Overhaul 15 Pick-Up Sensor 43

Short Engine 17 Pick-Up Sensor 45

Cylinder Block & Liners 21 Fuel Leak-Off Pipe 47

Rear End Oil Seal 23 Flywheel Housing 49

Pistons & Rings 27 Starter Motor 53

Connecting Rods 29 Fan Drive 55

Cylinder Head Assembly 31 Sump 57

Rocker Shaft Assembly 33 Dipstick & Filler Tube 59

Timing Gear & Camshaft 35 Dipstick & Filler Tube 61

Fuel Injection Pump 37 Oil Strainer 63

Section Page Section Page

Cylinder Head Cover 65 Fan 91

Cylinder Head Cover 67 Alternator 93

Blanking Plates 71 Alternator Bracket & Fixings 97

Oil Cooler 73 Timing Case 99

Oil Filter 75 Timing Case 101

Blanking Plates 77 Timing Cover 103

Oil Filter 79 Drive Adaptor 105

Front End Drive Input 81 Blanking Plugs 107

Water Pump 83 Lubricating Oil Pump & Delivery 109

Water Outlet Housing 89

Section Page Section Page

Leak-Off Pipes 115 Heater Plugs 141

Pipework & Connections 117 Engine Lifting Eyes 143

Exhaust Manifold 119 Engine Mounts 145

Pipework 121 Engine Mounts 147

Induction Manifold 123 Lubricating Oil Pressure Switch/Gauge 149

Air Charge Cooler 125 Lubricating Oil Pressure Switch/Gauge 151

Air Charge Cooler 127 Temperature Gauge & Sender 153

Air Charge Cooler 129 Fuel Pre-Lift Pump 155

Lift Pump 131 Water Trap 157

Filter to Injection Pump Pipe 133 Miscellaneous & Auxiliaries 159

Injection Pump to Filter Pipe 135

Boost Control Pipe 137

Boost Control Pipe 139

A From Engine Number

B Upto Engine Number

C Repairs and Replaces

D See Appropriate Section - Reference Number

H New for Old Part

O Reference for Detailed Breakdown

P Other Service Options Available

R See History Section

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Recommended stocking and service lists

Item Part No. References Qty. Description Notes

Item Part No. References Qty. Description Notes

1 NM40009 1 SHORT ENGINE - ASSEMBLY

Item Part No. References Qty. Description Notes