Sunteți pe pagina 1din 195

ELECTRIC WIRING DIAGRAM

J B741
GHAZI FABRICS Int
3 x JGS 620 GS-N.L
0 1 2 3 4 5 6 7 8 9

This drawing is confidential and proprietary to the General Electric Company.


The wiring diagram includes:
194 sheets.
It may not be used in any form, or reproduced in any manner,
without the express written permission of the General Electric Company.
Copyright, General Electric Company, 2003

GHAZI FABRICS Int


3 x JGS 620 GS-N.L

PAK J B741

Vers.: Date: Rel.: Mod.:

X before manufacture 17-06-2004 ES ..

X after testrun
20-08-04 ES a

X after start up 03.05.2005 ES b

a,b Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Cover sheet B741
Project Group
+U Page
1
GHAZI FABRICS Int Wiring diagram
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Parameters for the operation All Cables between the


of Jenbacher AG-Engines Switchboards and the Engine
acc. TI.Nr.: 1100-0110 have to be in flexible mode.

Protection against electric shock hazard


( Grounding, Potential Compensation )
has to be provided by the Customer at

Modifications of Design Installation according to local Standards !


At states of Delivery the Installation is
prepared for Protection Connection to
reserved. Zero Potential to ™VE-EN1 and Current
Overload Protection in TN-Network
to VDE 0100, Part 410.

The Numbers in the circles are in


No. Relation with the Numbers in the
Interface-List JB741 4410 00

This Wiring Diagram is designed with


a CAE-System.
Modifications will be occupied by
Jenbacher AG

Lightning Protection-Potential
Compensation according to
VDE 0185 Part 1 / 11.82 - 6.1.2
has to be provided by the Customer.

1 3

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L B741
Project Group
+U Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Diagram index

Page Denomination Modifications Page Denomination Modifications

+U/1 Cover sheet Wiring diagram a,b +U/16 Over view Panels

+U/2 a +U/17 electrical Equipment

+U/3 Diagram index +U/18 Bus diagram

+U/4 Over view groups +U/19 Mimic diagram

+U/5 Protection: Generator +U/20 Load sharing line

+U/6 E-Diagram 11KV, 50Hz a +U/21 Load sharing line

+U/7 Principle electrical overview b +U/22 Over view Software

+U/8 E-Diagram Supply Auxiliaries

+U/9 Potential equalization

+U/10 Module control

+U/11 Door cut out A

+U/12 Master panel

+U/13 Master panel

+U/14 Module interface cubicle

+U/15 Charging unit 60A

2 4

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Diagram index B741
Project Group
+U Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Over view groups

+U Over view

+B Part reference list

+G1 Generator 1

+M1 Module interface panel 1

+A1 Module control cubicle 1

+G2 Generator 2

+M2 Module interface panel 2

+A2 Module control cubicle 2

+G3 Generator 3

+M3 Module interface panel 3

+A3 Module control cubicle 3

+IS Master panel

+DF HERMES

+K Terminal diagram and Cable

3 5

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view groups B741
Project Group
+U Page
4
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Protection: Generator

11
Multi measuring and DIANE Relay Generator
monitoring device
internal

27 Under voltage 49 Windings temperature 50/51 Overload/Short circuit 24 Voltage/Frequency Function

59 Over voltage 53 Excitation voltage low 87G Dif protection G 56 Excitation >

50/51 Overload/Short circuit 32 Reverse power 67N Earth fault

64 Unbalance - Voltage 37 Power <

46 Unbalance - Current P> Power >

40 Failure Excitation 38 Bearing temperature

81 > Over frequency

81 < Under frequency

4 6

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Protection: Generator B741
Project Group
+U Page
5
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Buscoupler 4
TRAFO 1

TRAFO 2
FEDER 1

FEDER 2

FEDER 3

FEDER 4

FEDER 5
75

Synchronisation"D"

11KV/û3:110V/û3
M M M M M M M M M M M 75VA
Option!
11KV/û3:/110V/3 59N
20VA

11kV +/-5%, 50Hz


Distance : ca.1000m
110VDC 110VDC 110VDC 110VDC

52-Gx M M M M 52-G1 M 52-G2 M 52-G3 M


tc=70ms tc=70ms tc=70ms tc=70ms
to=60ms to=60ms to=60ms to=60ms
U < U < U < U < U < U < U <
110VDC 110VDC 110VDC 110VDC 110VDC 110VDC 110VDC

Measurement and Measurement and Measurement and


3 Synchronisation"C" 3 Synchronisation"C" 3 Synchronisation"C"
250/5A a 87G 250/5A a 87G 250/5A a 87G
3x110V/û3 3x110V/û3 3x110V/û3
G G G G 10P10
11kV/û3:/110V/3
10P10 10P10
11kV/û3:/110V/3 11kV/û3:/110V/3
3 3 3 3 15VA 15VA 15VA

3
1x150mmý 1x150mmý 1x150mmý 1x150mmý 1 1 1
50/5A 50/5A 50/5A
10P10 10P10 10P10
XLPE 3x1x150qmm CU XLPE 3x1x150qmm XLPE 3x1x150qmm

flexible single flexible single flexible single


core cable core cable core cable

IN= 198A
G G GE-Jenbacher G
67N 67N 67N
3 3 3
xx/5A 3 scope
10P10 64 250/5A 250/5A 250/5A
Customer Set 15VA 5P10
3 50
5P10
3 50
5P10
3 50
87G 87G 87G
15VA 51 15VA 51 15VA 51
NGR

127 Ohm 250/5A 250/5A 250/5A


30 sec. 1FS5 1FS5 1FS5
xd"=15,5%
20VA 27,59,81,32,53 20VA 27,59,81,32,53 20VA 27,59,81,32,53
46,49,40,64,38 46,49,40,64,38 46,49,40,64,38
NGR: Control and CB by customer kWh,kVarh kWh,kVarh kWh,kVarh

Generator 1-3
11000V +/-5% 50Hz
3047kW Cos Phi=1
3022kW Cos Phi=0,8
Note: Alternator CB with
-closing coil
-opening coil
-undervoltage coil

5 7

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L E-Diagram B741
Project Group
+U Page
6
GHAZI FABRICS Int 11KV, 50Hz
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

NEW SYSTEM -GE JENBACHER

Load Take off

CB1 CB2 CB3

OLD SYSTEM M M M

11KV, 50Hz Distance : ca.1000m

11KV/110V/SQ3,75VA

M M M M M M M M M M M

11KV/110V/SQ3,20VA

GEJ
1000KVA

1000KVA
G G G G G G G
3 3 3 3 3 3 3
Coupler 1

Coupler 2

Coupler 3

Coupler 4
Feeder 1

Feeder 2

Feeder 3

Feeder 4

Feeder 5
Trafo 1

Trafo 2
NGR
NGR: Control and CB by customer

6 8

b Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Principle electrical overview
Project
B741 Group
+U Page
7
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

11KV busbar

xxxkVA
11KV/0,4kV
Dyn11

+52-LT6
M
I >
I >>

400V Busbar

..V DC

Delivery M
50A 50A 50A 80A 80A 60A 25A

Customer
el. interlocked
Auxiliaries U <

G
3 from the customer

32A 32A 32A 50A 50A 50A 16A

Delivery
Module interface cubicle 1

Module interface cubicle 2

Module interface cubicle 3


Module control panel 1

Module control panel 2

Module control panel 3

Master panel

Jenbacher DG-SET
400V +/-5% 50Hz
....kW Cos Phi=1

Supply
Auxiliaries
3x 400/230V 50Hz

7 9

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L E-Diagram B741
Project Group
+U Page
8
GHAZI FABRICS Int Supply Auxiliaries
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\U Suffix


U
0 1 2 3 4 5 6 7 8 9

Gas train
Pipe: -Exhaust gas
11KV Pipe: -water
...

Engine 620 + M G
3 ~
XS

50 mmý 10 mmý 50 mmý

Frame Frame

50 mmý
4

Potential equalization
-IFL 4
+ IS + A

XS
XS
Potential equalization

Potential equalization
-IFL 111

-IFL 3
111 3

10 mmý 10 mmý 50 mmý 16 mmý

Potential compensation bar

*according *
VDE 0100 Teil 540
(IEC 364-5-54)

8 10

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Potential equalization B741
Project Group
+U Page
9
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

3x
Module control panel Positioning:

1 A2 Synchronicing device

1 8
2 A15 D I A N E

3 S3 Service selector switch

4 S4 Demand selector switch

5 S5 Synchronisation selector switch


2

6 S7 Generator circuit breaker "off"

7 M1 Panel fan

8 A5 Dif protection relay

3 4 5
Side wall

Side wall

Door hings: right

Cable entry at the bottom

5
Colour:
RITTAL TS
(HxBxT) 2000x800x600 Panel RAL7032
Base: 200mm Base RAL7020

Terminal strip

-X, -XH, -XS Protection: IP40


9 11

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Module control B741
Project Group
+U Page
10
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Module control panel


Switch to lock

36
7

260

36
15

580
49
1000

139
34
1035

66
DIANE XT

198
1975

232
245

345

395

445

545

Fan 255
4,5

117
250

234
223

117
790

223

10 12

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Door cut out A B741
Project Group
+U Page
11
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

1x
Master Panel Positioning:
1 S3 Island operation Selector switch: Release BLACK OUT START

2 S4 Selector switch:"Speed" - "Power Control"

3 S5 Push button Emergency stop

4 M1 Panel fan

5 .. Mimic diagram

6 S6 Reset / lamp test

G G G G G G

1 2

3
Side wall

Side wall

Door hings: right

Cable entry at the bottom

4
Colour:
RITTAL TS
(HxBxT) 2000x800x600 Panel RAL7032
Base: 200mm Base RAL7020

Terminal strip

-X, -XH, -XS Protection: IP40

11 13

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Master panel B741
Project Group
+U Page
12
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Master panel

510

Switch/
Emergency stop off Push button
910

Switch to lock
1000

36
3
1035

7
G G G G G G 22,5

13

36
15
1975

345

395

445
750

4,5

117

234
223
250

117
790

223

12 14

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Master panel B741
Project Group
+U Page
13
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

1 +M1-A1 cooling system

2 +M1-S12 Push button Emergency stop

SK 3302.100
RITTAL AK 1652
HxBxT=1200x1200x400mm

330
é:15 (2x)

Colour: RAL7032

300

450
Protection: IP43

Switch/
300 Emergency stop
2 Push button
é: 8 (4x)

3
22,5

13
cooling system

Terminal strip

532
-X, -XH, -XS

262

Cable entry at the bottom

13 15

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Module interface cubicle B741
Project Group
+U Page
14
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Charging unit 60A

1... Volt meter

2... Ammeter

3... off-on

Front view Side view View from bottom side

600

1 2
Cooling fin

Pg13,5
Pg21

Pg29
760

330 70 70

600

Colour: RAL7032
RITTAL AE 1376

Weight: 95 kg

Lock: double key bit


350
Protection: IP21

Door opening angle 180ø

14 16

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Charging unit 60A B741
Project Group
+U Page
15
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

800 800 800 800

+IS +A1 +A2 +A3


600
2000

Side wall

Side wall

Side wall

Side wall

Side wall

Side wall

Side wall

Side wall
200

Delivery Delivery Delivery Delivery


Unit Unit Unit Unit

Cable entry at the bottom Installation in aircond.


control room
15 17

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view Panels B741
Project Group
+U Page
16
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9
1) +M. Module interface panel

Positioning 2) .. .

Connection 3) +M.-M Preheating pump

Potential equalization
Layout plan: Customers side
4) +M.-E./E. Heating elements

5) .. ..
6) +M.-M Prelubrication oil pump 400V

Cu-Seil 50 qmm
7) +M.-M Prelubrication oil pump 24V

Cabel entry 8) +M.-G Ignition system IQ


Generator
9) .. ..
10) +M.-M./M. Starter motor

4 11) +M.-G Battery

12) +M.-M Engine jacket water pump

13) +M.-S Exhaust gas backpressure


25 20 26 19 7 6
14) .. Regulator valve:Oil 2.Step
40 33
28 17 15) +M.-B Converter Jacket water pressure

34
Generator
16) +M.-B Jacket water temperature PT100
32 Engine
37 38 11kV 17) +M-B.-B. Cylinder temperature NiCrNi

18) .. .
19) +M.-B Converter Oil pressure
39
20) +M.-B Oil temperature PT100
13 30
17 28 21) .. .
14 16 31
35 22) .. .
23) .. .

3 4 12 15 10 8 24) .. .
Frame 1 Frame 2 25) +M.-Y Oil refill valve

26) +M.-A Oil level monitoring low/high

27) .. .
1 11 28) +M.-B Knocking detectors

29) .. .

+M1
30) +M.-B Pick up Speed

31) +M.-Y./Y. Turbo bypass valve

32) +M.-B Actuator

33) +M.-B Pick up Ignition

34) +M.-B Pick up Ignition

35) +M.-B Pick up Ignition

36) .. .
37) +M.-B Fuel mixture temperature PT100

38) +M.-M Air-gas mixer

39) +M.-B Water return temperature

40) +M.-B Converter Supercharge pressure

41)

16 18

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L electrical Equipment B741
Project Group
+U Page
17
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Twisted pair cable

max: 100m
Customer

DFš-Central unit DFš-Central unit 202


Customer
203

ETHERNET Connection Modem Connection Telephone Telephone


RJ 45 Plug
connection connection

Modem
HERMES +IS
Customer Customer
Master Panel
RS232
PC
HUB DIANE
WIN

Monteur
L= ca. 10m
Ethernet Patch yellow/

Ethernet

Ethernet
yellow

yellow
Patch

Patch
IC
DIANE.XT Ignition
+A1 9xx

CAN
L= ca. 50m

Multi measuring

+M1
and monitoring device

MMU KLS
98
Ehternet crossover

CAN

EX 484 EX 481
DIANE.XT DIANE.XT
P10 P20
+A2 +A3
L= ca. 50m

red Ehternet crossover red

17 19

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Bus diagram B741
Project Group
+U Page
18
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
RELEASE CLOSING COUPLER 4 OPENING FAILURE G-CB CUSTOMER SET CB CLOSED

COUPLER 4 AB 1 AB 2 AB 3

CLOSED CLOSED CLOSED CLOSED

3 x 11KV

CLOSED CLOSED CLOSED CLOSED CLOSED CLOSED

MODUL 1 MODUL 2 MODUL 3 MODUL 4 MODUL 5 MODUL 6

G1 G2 G3 G4 G5 G6
OPERATION OPERATION OPERATION OPERATION OPERATION OPERATION
0 1 2 3 4 5 6 7 8 9

Island operation:
DIANE Load sharing line

CUSTOMER System GE - Jenbacher


eg.: WOODWARD
Module control panel 1 Module control panel 2 Module control panel 3

CUSTOMER
ENGINES

Load sharing line

0-5V/
4-20mA

0-20mA

mA Signal

19 21

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Load sharing line B741
Project Group
+U Page
20
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Load sharing line

Analog Output Analog Output Analog Output

4-16mA = 0-100%P 4-16mA = 0-100%P 4-16mA = 0-100%P

10 mA 10 mA 16 mA
Power Actual value Power Actual value Power Actual value

-XS

Load sharing line

-XS

12 mA 12 mA 12 mA
Power Set point Power Set point Power Set point

Analog Input Analog Input Analog Input

Module 1 Module 2 Module 3

10mA < 12mA = P 10mA < 12mA = P 16mA > 12mA = P

20 22

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Load sharing line B741
Project Group
+U Page
21
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Over view Software DIA.NE WIN:


Serverfunctions

File:

Module control
B741 DIA.NE WIN - DEFAULT V1.0.x

Generate application(s)

J- Number: B741

Server: 1

Number of engines 3

Start

DIANE WIN
B741W_A_01

21 +B/1

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view Software B741
Project Group
+U Page
22
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Designation of the components:Circuit diagram-Technical diagram

Die Nummern in der Bauteilzuordnung


beziehen sich auf die Nummern in der
Schnittstellenliste JB741 4410 00
und technischem Schema JB741 00 03

The numbers in the part reference list


are in relation with the numbers in
the Interface-list J B741 4410 00
and the Technical schema JB741 00 03

.. .. .. ..
Modification No. Vers. Date Name

+U/22 2

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Part reference list B741
Project Group
+B Page
1
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Diagram index

Page Denomination Modifications Page Denomination Modifications

+B/1 Part reference list

+B/2 Diagram index

+B/3 Over view Interfaces

+B/4 Designation of the components

+B/5 Designation of the components

+B/6 Designation of the components

+B/7 Designation of the components

1 3

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Diagram index B741
Project Group
+B Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

IFL No. Page IFL No. Page IFL No. Page IFL No. Page IFL No. Page

-SSL1 +G1/4.2 -SSL83 +A1/42.4


-SSL2 +G1/4.2 -SSL84 +A1/42.5
-SSL3 +A1/13.8 -SSL110 +IS/5.0
-SSL4 +G1/4.0 -SSL111 +IS/6.8
-SSL6 +A1/12.0 -SSL120 +A1/38.4
-SSL7 +M1/5.0 -SSL120 +IS/15.1
-SSL10 +A1/11.3 -SSL123 +IS/23.2
-SSL11 +A1/9.3 -SSL125 +IS/21.7
-SSL12 +A1/9.3 -SSL127 +IS/23.3
-SSL13 +A1/7.3 -SSL132 +IS/21.5
-SSL14 +A1/40.0 -SSL133 +IS/21.6
-SSL15 +A1/41.1 -SSL138 +IS/12.8
-SSL17 +A1/40.1 -SSL143.1 +IS/21.1
-SSL18 +A1/39.0 -SSL143.2 +IS/21.1
-SSL19 +A1/41.2 -SSL143.3 +IS/21.2
-SSL20 +A1/40.2 -SSL143.4 +IS/21.3
-SSL21 +A1/40.2 -SSL144 +IS/21.4
-SSL22 +A1/40.3 -SSL146 +IS/22.1
-SSL23 +A1/39.2 -SSL147 +IS/22.2
-SSL24 +A1/41.2 -SSL148 +IS/22.3
-SSL25 +A1/41.3 -SSL149 +IS/23.3
-SSL26 +A1/41.4 -SSL151 +IS/23.4
-SSL29 +A1/18.2 -SSL153 +IS/22.4
-SSL30 +A1/40.4 -SSL202 +DF/3.5
-SSL32 +A1/39.5 -SSL203 +DF/3.4
-SSL35 +A1/39.5 -SSLx1 +IS/22.5
-SSL43 +A1/41.6 -SSLx2 +IS/22.5
-SSL50 +A1/41.5
-SSL73 +A1/42.6
-SSL75 +A1/5.2
-SSL77 +A1/41.8
-SSL78 +A1/36.6
-SSL79 +A1/36.8
-SSL80 +A1/42.1
-SSL81 +A1/42.2

2 4

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view Interfaces B741
Project Group
+B Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Abbrevation Page Number in el. Denomination Comment


wiring diagram

Actuator +M1/26.0 +M1-B31 Actuator (actuating drive)


Battery +M1/12.1 +M1-G4 Battery
Battery +M1/12.1 +M1-G3 Battery
Battery +M1/12.1 +M1-G2 Battery
Battery +M1/12.1 +M1-G5 Battery
Generator +G1/4.2 +G1-G1 Generator
KD +M1/42.4 +M1-B35 Knock sensor
KD +M1/42.4 +M1-B36 Knock sensor
KD +M1/42.4 +M1-B42 Knock sensor
KD +M1/42.4 +M1-B43 Knock sensor
KD +M1/42.4 +M1-B37 Knock sensor
KD +M1/42.4 +M1-B38 Knock sensor
KD +M1/42.4 +M1-B41 Knock sensor
KD +M1/42.4 +M1-B34 Knock sensor
KD +M1/42.4 +M1-B39 Knock sensor
KD +M1/42.4 +M1-B40 Knock sensor
KD +M1/42.8 +M1-B50 Knock sensor
KD +M1/42.8 +M1-B52 Knock sensor
KD +M1/42.8 +M1-B48 Knock sensor
KD +M1/42.8 +M1-B49 Knock sensor
KD +M1/42.8 +M1-B51 Knock sensor
KD +M1/42.8 +M1-B44 Knock sensor
KD +M1/42.8 +M1-B46 Knock sensor
KD +M1/42.8 +M1-B45 Knock sensor
KD +M1/42.8 +M1-B47 Knock sensor
KD +M1/42.8 +M1-B53 Knock sensor
KLS98 +M1/42.0 +M1-A24 Antiknock control
LS5 +M1/27.1 +M1-S3 Level switch Engine oil level in engine oil pan

NBE +M1/11.7 +M1-G1 Battery charger


NHW1 +M1/7.5 +M1-E1 Heating unit
NHW1 +M1/7.7 +M1-E2 Heating unit
NMS +M1/12.0 +M1-M6 Starter
NMS +M1/12.2 +M1-M8 Starter
NPO6 +M1/12.1 +M1-M7 Engine oil pump Engine oil pre-lubrication pump

NPO6 +M1/12.7 +M1-M9 Engine oil pump Engine oil pre-lubrication pump

3 5

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Designation of the B741
Project Group
+B Page
4
GHAZI FABRICS Int components
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Abbrevation Page Number in el. Denomination Comment


wiring diagram

NPW1 +M1/8.2 +M1-M2 Water pump Electrical engine cooling water pump

NPW4 +M1/10.1 +M1-M4 Water pump Engine cooling water preheating

NPW5 +A1/12.7 +A1-M2 Water pump Low-temperature circuit

NRV3 +M1/9.1 +M1-M3 Fan Flushing the Exhaust gas manifold

NSD +A1/14.1 +A1-M3 Fuel-gas compressor


NUP1 +M1/27.5 +M1-S5 Pressure control Exhaust-gas back pressure

NUP2 +A1/19.3 +A1-B1 Pressure control Fuel-gas compressor

NUP3 +M1/28.3 +M1-S7 Pressure control Gas pressure max. (gas pressure control system 1)

NUP5 +M1/28.2 +M1-S6 Pressure control Gas pressure min. (gas pressure control system 1)

NUP7 +M1/16.5 +M1-B3 Pressure control Charge pressure (mixture pressure p2')

NUP8 +M1/16.3 +M1-B2 Pressure control Engine cooling-water pressure

NUP9 +M1/16.2 +M1-B1 Pressure control Engine oil pressure

NUP10 +A1/25.8 +A1-S6 Pressure control Low-temperature circuit

NUP13 +M1/29.1 +M1-S9 Pressure control Pre-chamber gas pressure min.

NUT1 +M1/19.2 +M1-B8 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/19.4 +M1-B9 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/19.6 +M1-B10 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/19.8 +M1-B11 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/20.2 +M1-B12 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/20.4 +M1-B13 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/20.6 +M1-B14 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/20.8 +M1-B15 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/21.2 +M1-B16 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/21.4 +M1-B17 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/21.6 +M1-B18 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/21.8 +M1-B19 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/22.2 +M1-B20 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/22.4 +M1-B21 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/22.6 +M1-B22 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/22.8 +M1-B23 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/23.2 +M1-B24 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/23.4 +M1-B25 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/23.6 +M1-B26 Temperature control Exhaust gas outlet cylinder head

NUT1 +M1/23.8 +M1-B27 Temperature control Exhaust gas outlet cylinder head

NUT2 +M1/24.1 +M1-B28 Temperature control Mixture temperature t2'

4 6

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Designation of the B741
Project Group
+B Page
5
GHAZI FABRICS Int components
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Abbrevation Page Number in el. Denomination Comment


wiring diagram

NUT3 +G1/5.6 +G1-G1-B7 Temperature control Generator-bearing temperature

NUT3 +G1/5.7 +G1-G1-B8 Temperature control Generator-bearing temperature

NUT4 +G1/5.1 +G1-G1-B1 Temperature control Generator-coil temperature

NUT4 +G1/5.2 +G1-G1-B2 Temperature control Generator-coil temperature

NUT4 +G1/5.3 +G1-G1-B3 Temperature control Generator-coil temperature

NUT4 +G1/5.4 +G1-G1-B4 Temperature control Generator-coil temperature

NUT4 +G1/5.5 +G1-G1-B5 Temperature control Generator-coil temperature

NUT4 +G1/5.6 +G1-G1-B6 Temperature control Generator-coil temperature

NUT6 +M1/24.5 +M1-B30 Temperature control Engine cooling water temperature

NUT7 +M1/24.3 +M1-B29 Temperature control Engine oil temperature

NUT9 +M1/28.6 +M1-S8 Temperature control Low-temperature circuit

NUT12 +M1/37.4 +M1-B32 Temperature control Return temperature (hot water circuit)

NUT13 +M1/18.3 +M1-B6 Temperature control After exhaust-gas turbocharger

NUT13 +M1/18.4 +M1-B7 Temperature control After exhaust-gas turbocharger

NUT24 +M1/9.8 +M1-S2 Temperature control Flushing the Exhaust gas manifold

NUT31 +M1/17.7 +M1-B5 Temperature control Intake air temperature

NVA +M1/39.1 +M1-Y6 Electrical control valve Exhaust-gas turbocharger bypass system

NVA +M1/39.4 +M1-Y7 Electrical control valve Exhaust-gas turbocharger bypass system

NVA +M1/39.6 +M1-Y8 Electrical control valve Exhaust-gas turbocharger bypass system

NVC5 +M1/9.6 +M1-S1 Exhaust-gas valve Flushing the Exhaust gas manifold

NVC5 +M1/10.4 +M1-M5 Exhaust-gas valve Flushing the Exhaust gas manifold

NVD3 +M1/38.3 +M1-M10 Fuel gas regulator Gas mixer

NVD3 +M1/38.6 +M1-M11 Fuel gas regulator Gas mixer

PDS3 +M1/27.4 +M1-S4 Differential-pressure switch Pre-chamber gas

QC1 +A1/35.3 +A1-B4 Volumeter Gas pressure control system 1

QC1 +A1/35.5 +A1-B5 Volumeter Gas pressure control system 1

SOV1 +A1/14.5 +A1-Y1 Solenoid valve Start-up relief valve fuel-gas compressor

SOV2 +M1/37.3 +M1-Y5 Solenoid valve Automatic topping up of engine oil

SOV3 +M1/36.1 +M1-Y2 Solenoid valve Gas valve gas pressure control system 1

SOV7 +A1/14.7 +A1-Y2 Solenoid valve Before fuel-gas compressor

SOV7 +A1/14.8 +A1-Y3 Solenoid valve Before fuel-gas compressor

SOV8 +M1/36.2 +M1-Y3 Solenoid valve Pre-combustion chamber gas line

SOV8 +M1/36.3 +M1-Y4 Solenoid valve Pre-combustion chamber gas line

ST1 +M1/42.2 +M1-B33 Pickup Crankshaft

ST1 +M1/43.6 +M1-B54 Pickup Crankshaft

5 7

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Designation of the B741
Project Group
+B Page
6
GHAZI FABRICS Int components
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Abbrevation Page Number in el. Denomination Comment


wiring diagram

ST1 +M1/43.7 +M1-B55 Pickup Crankshaft

ST2 +M1/43.8 +M1-B56 Pickup Camshaft

Zcndung +M1/43.0 +M1-G8 Ignition


dia.ne +A1/34.1 +A1-A15 Engine Management System - dia.ne

6 +G1/1

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Designation of the B741
Project Group
+B Page
7
GHAZI FABRICS Int components
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Generator +G1

Parameters for the operation All Cables between the


of Jenbacher AG-Engines Switchboards and the Engine
acc. TI.Nr.: 1100-0110 have to be in flexible mode.

Protection against electric shock hazard


( Grounding, Potential Compensation )
has to be provided by the Customer at

Modifications of Design Installation according to local Standards !


At states of Delivery the Installation is
prepared for Protection Connection to
reserved. Zero Potential to ™VE-EN1 and Current
Overload Protection in TN-Network
to VDE 0100, Part 410.

The Numbers in the circles are in


No. Relation with the Numbers in the
Interface-List JB741 4410 00

This Wiring Diagram is designed with


a CAE-System.
Modifications will be occupied by
Jenbacher AG

Lightning Protection-Potential
Compensation according to
.. .. .. ..
VDE 0185 Part 1 / 11.82 - 6.1.2
Modification No. Vers. Date Name has to be provided by the Customer.

+B/7 2

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Generator +G1 B741
Project Group
+ G1 Page
1
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Diagram index

Page Denomination Modifications Page Denomination Modifications

+G1/1 Generator +G1

+G1/2 Diagram index

+G1/3 Over view Terminal strips

+G1/4 Generator

+G1/5 Windings temperature Bearing temperature

+G1/6 Generator

+G1/7 Terminals Generator +G1

+G1/8 Terminals A Terminal strip +G1

+G1/9 Terminals C Terminal strip +G1

+G1/10 Terminals S Terminal strip +G1

+G1/11 Terminals S Terminal strip +G1

1 3

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Diagram index B741
Project Group
+ G1 Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Terminal strips: Monitoring: Generator

+G1-X.
Terminals LS-Generator Windings temperature:

Terminal strip general


warn: 140øC
Generator +G1
Shut down: 145øC

Terminal strip-X=Terminals Bearing A:


Generator +G1

warn: 85øC
Terminal strip-X[A]=Terminals A
Terminal strip +G1 Shut down: 90øC

Terminal strip-X[C]=Terminals C
Terminal strip +G1 Bearing B:

warn: 75øC
Terminal strip-X[S]=Terminals S
Terminal strip +G1
Shut down: 80øC

2 4

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view Terminal strips B741
Project Group
+ G1 Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

50mmý-Cu-Seil Engine Frame


Frame Grounding screw
Grounding screw
Generator base

Power connection Generator voltage Time overcurrent protection Measurement -G1


5.0
6.0
250/5A -T1 5P10,15VA 250/5A -T2 1FS5,15VA 3778kVA
cosphi=0,8
U1 U2 11KV
50 Hz
Generator
S2 S1 S2 S1
V1 V2

S2 S1 S2 S1
W1 W2

S2 S1 S2 S1

IN = 198A, 11KV ,50Hz

Grounding screw -X[S] DX2 DY2 DZ2 DZ1 DY1 DX1 MX2 MY2 MZ2 MZ1 MY1 MX1
Terminal box

-X PE N N U V W

Alternator power cable:


ONLY FEXIBLE SINGLE CORE CABLE!
Cross section According TI 1100-0112

+A1/10.1/ lPL3/1

+A1/10.1/ lPL2/1

+A1/10.1/ lPL1/1

+A1/7.0/ lL1/1

+A1/7.0/ lL2/1

+A1/7.1/ lL3/1
+A1/10.1/ kP/1

+A1/7.1/ k/1
are permitted!
H07V-K 70mmý

U V W

-SSL4 -SSL2 -SSL1

4 2 1

Potential -IFL 2 -IFL 1


equalization Service grounding Power connection

3 5

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Generator
Project
B741 Group
+ G1 Page
4
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Generator Terminal box

-G1
4.2
Generator
-B1 -B2 -B3 -B4 -B5 -B6 -B7 -B8

140/145øC 140/145øC 140/145øC 140/145øc 140/145øC 140/145øC 85/90øC 75/80øC


Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100 Pt 100
NUT4 NUT4 NUT4 NUT4 NUT4 NUT4 NUT3 NUT3

-X[S] AU3 AU2 AU1 AV3 AV2 AV1 AW3 AW2 AW1 AU6 AU5 AU4 AV6 AV5 AV4 AW6 AW5 AW4 AP3 AP2 AP1 AP6 AP5 AP4
M190 YSLCY-JZ 12x1,5mmý

1 2 3 4 5 6 7 8 9 10
+M1/24.8/ WTU1/1

+M1/24.7/ WTU3/1

+M1/25.2/ WTV1/1

+M1/25.2/ WTV3/1

+M1/25.4/ WTW1/1

+M1/25.3/ WTW3/1

+M1/25.6/ LTA1/1

+M1/25.5/ LTA3/1

+M1/25.8/ LTB1/1

+M1/25.7/ LTB3/1

+M1/25.8/ LTBS/1
temperature

temperature

temperature

temperature

temperature

temperature

temperature

temperature
Windings

Windings

Windings

Windings

Windings

Windings

Bearing

Bearing
Spare

Spare

Spare
in U

in V

in W

in U

in V

in W

in A

in B
4 6

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Windings temperature
Project
B741 Group
+ G1 Page
5
GHAZI FABRICS Int Bearing temperature
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


5

Modific.
0

4.2
-G1

Generator

Date
Excitation voltage M198 YSLCY-OZ 2x1,5mmý

+M1/17.6/ UE/1

1
-X[S] E+
+M1/17.6/ UE-/1

Name Norm
Date
2

Print
E-

Desig.
1

+M1/17.6/ UES/1

Deexcitation M199 YSLY-JZ 5x1,5mmý

+M1/40.3/ ENT1/1

-X[A] 9

17.Mai.2005
08.Jul.2004
+M1/40.4/ ENT2/1

Eberharter St.
2
-X[C] 21
+M1/40.4/ ENT3/1
2

3
-X[A] 12
+M1/40.4/ ENT4/1

DIR: J:\..\
4
Monitoring:Diode
-X[C] 22 23
remove: Jumper
24

M201 YSLCY-OZ 2x1,5mmý


Adjustment Voltage

GHAZI FABRICS Int


+M1/40.2/ Rs/1

3 x JGS 620 GS-N.L


1
25
3

+M1/40.3/ Rt/1

2
26

+M1/40.3/ R2S/1
1000ê,2W :ñ5%

M196 YSLY-JZ 5x1,5mmý


Cos-Phi-Controller
+M1/40.1/ CB1/1

1
27

+M1/40.1/ CB2/1
2
28
4

Selection SY
+M1/40.6/ SYA1/1
3
34

+M1/40.7/ SYA2/1
4
35

M195 YSLCY-OZ 2x1,5mmý


Generator Terminal box

Cos-Phi-Set point External


+M1/40.5/ BLP/1
1
29

+M1/40.5/ BL/1
2kê,2W
5

2
30

+M1/40.6/ BLS/1

M6B YSLY-OZ 2x1,5mmý

Generator
Voltage matching
+M1/40.8/ GPFL1/1 Mains 0V
31

+M1/40.8/ GPFL2/1 100V


32
6

400V
33
7

Suffix
Project
B741
8

Group
+ G1

Anti condensation heater M200 YSLY-OZ 2x2,5mmý


500W
50Hz
230V
-E1

Page

+M1/5.2/ GLGH/1
1
9

+M1/5.2/ GNGH/1
2

6
-X[S] RR1 RR2

7
0 1 2 3 4 5 6 7 8 9

Page

/4.2

/4.2

/4.2

/4.2

/4.3

/4.3
Device / Function

-IFL 2 Service grounding

-IFL 1 Power connection


Terminal strip

+G1-X

Jumpers

PE N N U V W
Terminal

N U V W

+G1 +G1
-SSL2 -SSL1

6 8

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Terminals B741
Project Group
+ G1 Page
7
GHAZI FABRICS Int Generator +G1
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Page

/6.1

/6.2
Device / Function
+G1-X[A]
Terminal strip

Deexcitation

Jumpers

9 12
Terminal

+M1
70
-X

7 9

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Terminals A B741
Project Group
+ G1 Page
8
GHAZI FABRICS Int Terminal strip +G1
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Page

/6.2

/6.2

/6.2

/6.3

/6.3

/6.3

/6.4

/6.4

/6.5

/6.5

/6.6

/6.6

/6.6

/6.4

/6.4
Device / Function

Cos-Phi-Set point External


+G1-X[C]

Adjustment Voltage

Cos-Phi-Controller
Terminal strip

Monitoring:Diode

Voltage matching
Deexcitation

Selection SY
=

=
Jumpers

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Terminal

+M1 +M1 +M1 +M1 +M1 +M1


71 650 651 56 57 653 654 727 728 58 59
-X -XS -X -XS -XH -X

8 10

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Terminals C B741
Project Group
+ G1 Page
9
GHAZI FABRICS Int Terminal strip +G1
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


9
Terminal strip

Modific.
0

Jumpers

Terminal

Date
+G1-X[S]

Device / Function Page

Name Norm
Date
Excitation voltage /6.1

Print
E+

Desig.
1

-B4
+M1
= /6.1

E-

17.Mai.2005
08.Jul.2004
-XS
+M1

Eberharter St.
Windings temperature in U /5.1

632
= /5.1
2

= /5.1

AU3 AU2 AU1

DIR: J:\..\
630
Windings temperature in V /5.2

636
= /5.2

GHAZI FABRICS Int


3 x JGS 620 GS-N.L
= /5.2

AV3 AV2 AV1


3

634
Windings temperature in W /5.3

639
= /5.3

= /5.3

637
Windings temperature in U Spare /5.4
4

= /5.4

= /5.4

Windings temperature in V Spare /5.5

= /5.5

= /5.5
5

Windings temperature in W Spare /5.6

= /5.6

Terminals S
= /5.6

Bearing temperature in A /5.6

642
= /5.7
6

Terminal strip +G1


= /5.7
AW3 AW2 AW1 AU6 AU5 AU4 AV6 AV5 AV4 AW6 AW5 AW4 AP3 AP2 AP1

640

Bearing temperature in B /5.7


645

= /5.8

= /5.8
7

643

Time overcurrent protection /4.5

= /4.6
Suffix
AP6 AP5 AP4 DX2 DY2

Project

+A1-W7.A YSLY-JZ 5x2.5mmý


-XH
+A1

Generator current
B741

= /4.6
DZ2

1
738
8

Group

2
= /4.6
DZ1

737

+ G1

= /4.6
DY1

3
736

Page

= /4.6
DX1

4
9

735

10
11
0 1 2 3 4 5 6 7 8 9

Page

/4.7

/4.7

/4.7

/4.7

/4.8

/4.8

/6.9

/6.9
Device / Function

Anti condensation heater


+G1-X[S]
Terminal strip

Measurement

Jumpers

MX2 MY2 MZ2 MZ1 MY1 MX1 RR1 RR2


Terminal
+A1-W4.A YSLY-JZ 5x2.5mmý
Generator current
1

+M1
+A1-XH 730 731 732 733 924 N
-XH

10 +M1/1

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Terminals S B741
Project Group
+ G1 Page
11
GHAZI FABRICS Int Terminal strip +G1
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

Module interface +M1

Parameters for the operation All Cables between the


of Jenbacher AG-Engines Switchboards and the Engine
acc. TI.Nr.: 1100-0110 have to be in flexible mode.

Protection against electric shock hazard


( Grounding, Potential Compensation )
has to be provided by the Customer at

Modifications of Design Installation according to local Standards !


At states of Delivery the Installation is
prepared for Protection Connection to
reserved. Zero Potential to ™VE-EN1 and Current
Overload Protection in TN-Network
to VDE 0100, Part 410.

The Numbers in the circles are in


No. Relation with the Numbers in the
Interface-List JB741 4410 00

This Wiring Diagram is designed with


a CAE-System.
Modifications will be occupied by
Jenbacher AG

Lightning Protection-Potential
Compensation according to
.. .. .. ..
VDE 0185 Part 1 / 11.82 - 6.1.2
Modification No. Vers. Date Name has to be provided by the Customer.

+G1/11 2

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Module interface +M1 B741
Project Group
+ M1 Page
1
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Diagram index

Page Denomination Modifications Page Denomination Modifications

+M1/1 Module interface +M1 a +M1/16 Analog Inputs

+M1/2 Diagram index +M1/17 Analog Inputs

+M1/3 Diagram index +M1/18 Analog Inputs

+M1/4 Over view Terminal strips +M1/19 Analog Inputs

+M1/5 Supply a +M1/20 Analog Inputs

+M1/6 Earthing/Grounding +M1/21 Analog Inputs

+M1/7 Preheating +M1/22 Analog Inputs

+M1/8 Engine jacket water pump +M1/23 Analog Inputs

+M1/9 24V DC Scavenging flap +M1/24 Analog Inputs

+M1/10 DC-AC Converter a +M1/25 Analog Inputs

+M1/11 Prelubrication 24VDC Charging unit +M1/26 Analog Outputs

+M1/12 2 Starter motor 24VDC Charging unit a +M1/27 Digital Inputs

+M1/13 Distribution 24VDC a +M1/28 Digital Inputs a

+M1/14 Over view modules a +M1/29 Digital Inputs

+M1/15 Slot address Over view +M1/30 Digital Inputs

1 3

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Diagram index B741
Project Group
+ M1 Page
2
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Diagram index

Page Denomination Modifications Page Denomination Modifications

+M1/31 Digital Outputs +M1/46 Terminals general +M1

+M1/32 Digital Outputs +M1/47 Terminals general +M1

+M1/33 Digital Outputs +M1/48 Terminals general +M1

+M1/34 Digital Outputs +M1/49 Terminals general +M1

+M1/35 1 Gas train +M1/50 Terminals Auxiliaries +M1

+M1/36 Gas valves +M1/51 Terminals Auxiliaries +M1

+M1/37 Emergency stop-off-Push button Return water temp. +M1/52 Terminals Shielded cable +M1

+M1/38 2 Air-gas mixer +M1/53 Terminals Shielded cable +M1

+M1/39 Turbo bypass valves

+M1/40 Interfaces to the Generator a

+M1/41 CAN Bus

+M1/42 Knock monitoring

+M1/43 Ignition system

+M1/44 Ignition coils

+M1/45 Terminals general +M1

2 4

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Diagram index B741
Project Group
+ M1 Page
3
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Over view: Terminal strips

+M1-X Wiring colours


in panel:
Terminal strip general

Module interface panel +M1

AC :
+M1-XH Outside wire : black

Protective wire : green/yellow


Terminal strip Auxiliaries

Function ground : transparent


Module interface panel +M1

N-Leiter : light blue


+M1-XS
DC :
Terminal strip Shielded cable
Plus : red
Module interface panel +M1
Minus : brown

Terminal strip-X=Terminals
Control : white
general +M1

Voltage free contacts : black


Terminal strip-XH=Terminals
Auxiliaries +M1
Thermo compensation cable : + green

Terminal strip-XS=Terminals - white


Shielded cable +M1

3 5

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view Terminal strips B741
Project Group
+ M1 Page
4
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

L1/7.0
L2/7.0
L3/7.0

-Q1 1 3 5
2 23 13 21
-F2
1 24 14 22
C-6A
28.4 28.4
104128
In=12A 2 4 6
3RV1021
-4AA10
374559
VORW.
3
-K12
10mmý
31.1
4

-XH 924

11.8/ L1LG

11.8/ L2LG

11.9/ L3LG
GLGH/1
+G1/6.9

Generator Charging unit


Anti condensation 400/230V 50 Hz
heater

PELG/11.9
NLG/11.9
1 3 5 23 +G1/6.9 2
-F1 GNGH/1 -K1
2 4 6 24 MT 10
C-50A
28.4 230VAC
215090
116699
BACK-UP -XH N
SCHUTZ
BEACHTEN N/7.0
PE/6.0
704

705

706

-XH N PE

L1 L2 L3 N PE

-SSL7

-IFL 7
Supply 3x400/231V,50Hz,50A 1 3
29.5
6 7
10.6
8 11
10.7

4 6

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Supply B741
Project Group
+ M1 Page
5
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Mit SS gekennzeichnete Klemme ist


Schirmerdung mittels Schirmschiene
am Schrankeintritt !

Mit E gekennzeichnete Klemmen


sind blanke Erdungsklemmen !

With SS indicated terminal is


grounding of the shield with Shield bar
at the panel entry !

With E indicated Terminals are


uninsulated earth terminals !

Earthing Passive Parts

all Connections as short as possible

5.9/PE PE/7.0
Panel
Mounting plate
Panel Frame
Panel

tr
-XS E E -XH PE PE -XS PE
10mmý
2,5mmý 2,5mmý 2,5mmý 2,5mmý
tr tr tr tr ge/gn ge/gn ge/gn ge/gn
2,5mmý 10mmý 2,5mmý
Cubicle bracket
IPE/1
+A1/13.9
*) *)
E/BR tr
14.2
Engine management system

10mmý
*) all
Connections
as short
PE Mounting plate

as possible

PE Door bottom

PE Door bottom

Equipotential
Engine Frame
Door bottom
Shield bar

Door top

PE Panel

5 7

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Earthing/Grounding B741
Project Group
+ M1 Page
6
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

5.9/L1 L1/8.1
5.9/L2 L2/8.1
5.9/L3 L3/8.1

2 23 2 4 6
-F3 -F4
1 24 1 3 5
C-13A C-20A
28.4
181234 200822

4mmý

1 3 5
-K3
7.2
2 4 6

2,5mmý 2,5mmý
24
-K13
31.2
21

A1 3 5 4 L
-K3
A2 L PE
230 VAC
*
3RT1026-1AP00 PE
374507 -X1
N
118595
N
-A1
350W/230V
SK3302100
-XH N PE 371709 -XH N PE

5.9/N N/8.1
6.8/PE PE/8.1
Socket cooling system

-XH 907 908 909 N PE 910 911 912 N PE

M103 YSLY-JZ 5x2.5mmý M104 YSLY-JZ 5x2.5mmý

-E1 U V W N PE -E2 U V W N PE
6kW 6kW
110øC 11 21 31 110øC 11 21 31
NHW1 NHW1

12 22 32 12 22 32

1 2
7.5
3 4
7.5
5 6
7.5
Heating elements Heating elements

6 8

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Preheating
Project
B741 Group
+ M1 Page
7
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

7.8/L1 L1/9.0
7.8/L2 L2/9.0
7.8/L3 L3/9.0

-Q3 1 3 5

In=15,2A 2 4 6
3RV1021
-4BA10
374560

2,5qmm
34
-K28
33.7
31

A1 1 3 5
-K4 SP-/9.0
230 VAC A2 2 4 6 SP+/9.0
3RT1026-1AP00 Current - Relay
374507
A3 A1 11
Adjustment:
14
I=8A

-F5 RMMKWP2/27.6
353606
7.8/N N/9.0
7.8/PE PE/9.0

-XH 913 914 915 PE

M105 YSLY-JZ 4x6mmý

U V W

-M2 M PE

3
7,5kW
2870Upm
~
NPW1

Engine jacket water pump


1 2
8.2
3 4
8.2
5 6
8.2

7 9

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Engine jacket water pump B741
Project Group
+ M1 Page
8
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

8.4/L1
8.4/L2
8.4/L3 L3/10.0
8.4/N N/10.0

-Q4 1 3 5

In=1,4A 2 4 6
3RV1011
-1AA10
374544

OAS= Limit switch open


1 3 5
-K31
CAS= Limit switch closed
34.3
2 4 6

8.4/SP- SP-/10.6
8.4/SP+ SP+/10.6
SPKZU/29.3
SPKAUF/29.2
Current - Relay
SPKST/29.4
A3 A1 11
Adjustment:

M125 YSLY-OZ 4x1,5mmý

M127 YSLY-OZ 2x1,5mmý


14
I=1A

-F6
353606 RMSPUELV/29.6

8.4/PE PE/10.0

-XH 936 937 938 PE -X 220 221 222 223 224 225
M123 YSLY-JZ
4x1,5mmý

U V W 1 5 7 6 15 16 1
-S2
-M3 M PE
-S1 80øC 2

CAS

OAS
3
0,58kW
1,4A
~ NVC5
NUT24

NRV3

Failure

closed
Flap

Flap
open
fan Scavenging

Signals Flap:
Ventilation

Temperature
Scavenging

Signal 0 =

Signal 1 =

Signal 1 =

Scavenging
8 10

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L 24V DC Scavenging flap B741
Project Group
+ M1 Page
9
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

9.5/L3
9.5/N

2 WR+/13.4
-F7 WR-/13.4
1
C-6A
104128 -A2
+ -
24VDC
230VAC 24V DC
400VA
352158

230V AC

Time delay

yellow/green
9.8/SP+ SP+/13.3
Zeit Dipschalter

brown

blue
1s

3 7 3 7 7 8 10s
-K5 -K6 -K1
10.6 10.7 5.3
1 6 1 6 6 11

VORW.
EIN closed on

1 3 3
-K12 -K30 -K29 2 B1 2 B1
31.1
2
34.2
1
34.1
1
-K5 -K6
MT 10 1" MT 10 1"
350960 350960
+316457 +316457

9.3/PE 9.8/SP- SP-/13.3


Funktion Time

CODE "E" 1 sec.


-XH 906 905 PE -XH 939 940 941 PE
M101 YSLY-JZ M124 YSLY-JZ
3x1.5mmý 4x1,5mmý

33 35 2 E
closed CT/LS

OT/LS

L N PE -M5
open

230V,50Hz
-M4
270W 2,6A
245W IP68
NPW4 NVC5

Preheating pump Scavenging flap

1 3 1 3
10.1 10.4

6 7 6 7
10.2 10.4

9 11

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L DC-AC Converter B741
Project Group
+ M1 Page
10
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

10mmý

86
10mmý -K7
280861 85

-V1

BAT1/28.6

L1LG/5.4

L2LG/5.5

L3LG/5.5

PELG/5.5
M1-/13.0

M1+/13.0

NLG/5.4
-X E 31 31 30 30 30 -XH 921 922 923 N PE

-F8
10mmý 2A
117782

brown

12.8/ STR+

12.8/ STR-
12.8/ STR

M110 YSLY 5x1,5mmý


brown 2x10mmý

red 2x10mmý
-G1 4 4 3 3 1 2 3 N PE
NBE
284083

EBG
PUFFER IN=60A
18Ah/Un=27.2V F: 63A

Charging unit 24 VDC Supply


Charging unit

Shield bar 2A Battery


Under voltage

30 87
12.5 Nominal current: 60A

Nominal loading: 26,8V

Boost charge : 28,2V Manual charging : 28,8V

10 12

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Prelubrication 24VDC
Project
B741 Group
+ M1 Page
11
GHAZI FABRICS Int Charging unit
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\M1 Suffix


M1
0 1 2 3 4 5 6 7 8 9

STR+/11.5
-G2 -G4
87
200Ah,Pb 200Ah,Pb
Battery Battery
-K7
318936 318936 11.6
30
Start relay
+ - + - 10mmý
STR-/11.5
-G3 -G5
200Ah,Pb
+ - + -
200Ah,Pb -K16 30 -K15 30
Battery Battery
318936 318936 31.4 31.4
Battery cables

Battery cables

Battery cables
87 .87a 87 .87a
-W3.A NSGAF™U

-W4.A NSGAF™U

-W5.A NSGAF™U

-W6.A NSGAF™U
4mmý STR/11.5
1x120mmý

1x120mmý

1x120mmý

1x120mmý
Battery
cables

2 23 2 23
-F9 -F10
1 24 1 24
Screw C-6A C-50A
104128 181128
-W1 + Cu 40x10 -W2 - M12x30
Frame
14 14
-K18 -K32
31.6 34.5
11 11

H07V-K -X 42 40 41 -X 43
150mmý 150mmý 50mmý
150mmý 1,5mmý 4mmý 4mmý 10mmý 10mmý

Prelubrication oil pump


white black black red brown
1,5mmý
-M6 Starter motor 1
-M8 Starter motor 2

Starter motor 1

Starter motor 2
15kW 15kW white
NMS NMS
30 50 31 30 50 31

25mmý 4mmý 25mmý 4mmý

red black brown black

-A3
Fa. Rittal
AE 1035/200
300x200x155
TN: 118668
Base 42 40 41 Base 40 43
+ - + -
A K A K
1
1 13
13
-V2 -V3
-Q6 14
14 85 85
90A
-Q5 -K8 324331 -K9
2
90A 2 86 86
280861 280861
324331
87 87
-K8 -K9
12.4 12.9
30 30

10mmý 10mmý 10mmý 10mmý

red + - brown 30 87 red + - brown 30 87


12.1 12.6

Prelubrication oil pump


Prelubrication oil pump
-M7 -M9
24VDC 24VDC
1.5kW 1.5kW
11 NPO6 NPO6 13

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L 2 Starter motor 24VDC B741
Project Group
+ M1 Page
12
GHAZI FABRICS Int Charging unit
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\M1 Suffix


M1
0 1 2 3 4 5 6 7 8 9

DOPPELDIODE 4mmý 4mmý 4mmý 4mmý 4mmý 4mmý


DSEI 2X61
AUF MONTAGE- 1 1 23 1 23 1 23 1 1 23
PLATTE -F11 -F12 -F13 -F14 -F15 -F16
MONTIEREN 2 2 24 2 24 2 24 2 2 24
C-6A C-20A C-6A C-16A C-16A C-25A
28.4 28.4 28.4 28.4
104128 181226 104128 104132 104132 104138

24VDC Supply A1

24VDC Mxx - Mxx


4mmý

-W8.A YSLY-JZ

-W9.A YSLY-JZ
4mmý 4mmý 4mmý

-V4 -X 32
3
DSEI 2X61 -K23

5x4mmý

5x4mmý
225211 + Base
32.4
1
-X 33 33 34 34
1,5mmý

M1+ MST+ M+ HE+ BR+ GE+ SP+ WR+ GASV+ ZD+ HZ+ BP+ L+/11 L+/12 M+/21 M+/22
11.8 35.0 27.0 17.5 14.1 42.1 10.7 10.5 36.1 43.2 26.1 39.1 +A1/15.0 +A1/15.1 13.9 13.9
in the Charging unit

Measuring transducer

Module control panel


Monitoring: Current
Charging unit

Turbo bypass valve

Module interface
DC/AC Converter
Engine control

Butterfly flap
Anti knock
regulation

Gas valves

Ignition 1
Processor
Fuse

PPS

11.7 35.0 27.0 17.5 14.1 42.1 10.7 10.5 36.1 43.2 26.1 39.1 +A1/15.0 +A1/15.1 13.9 13.9

M1- MST- M- HE- BR- GE- SP- WR- GASV- ZD- HZ- BP- L-/11 L-/12 M-/21 M-/22

1,5mmý
-X 31 31 31 31
- Base

= Terminal 31

-X 62 31
24V-Distribution
M108 YSLY-JZ

2x1.5mmý

M+/21/13.9

M+/22/13.9

M-/21/13.9

M-/22/13.9
-Y1
SOV13

BYPASS: 34 34 31 31
Valve

+M2-X1

12 14

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Distribution 24VDC
Project
B741 Group
+ M1 Page
13
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

-A4 -A5 -A6 -A7


361926 348948 348948 348948

EX 481 AF 104 AF 104 AF 104


Modul 1 Modul 2 Modul 3
Mounting rail

P20
0 0
E 2 E 2
C 4 C 4
A
8
6 A
8
6 AI774 AI774 AT664 AT664 AT664 AT664 AT664 AT664 AT324 AT324 AO352
-X2
361927
ETHERNET
mA IN mA IN NICRNI NICRNI NICRNI NICRNI NICRNI NICRNI PT100 PT100 mA OUT
+ -
1 2 3 4
Delivery GE Jenbacher

red

X X X X X X X X X X X
-W10.A Ethernet

-X3 -X6 -X7 -X8 -X9 -X12 -X13 -X14 -X15 -X16 -X17
-F17 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81 7TB712.81
110630 378577 378577 378577 378577 378577 378577 378577 378577 378577 378577 378577
-XS 500

Fuse -A8
0,2A 375850

DM 465 DM 465
+A1/16.1/ BUS/1

37.4/ AKRL+

6.1/ E/BR
13.2/ BR+

13.2/ BR-

16.0/ AK+

16.0/ AK-

Modul 4&5 Modul 6&7

-X4 -X10
Module control panel
7TB718.81 7TB718.81
377997 377997

X1 X DI X1 X DI

X2 X DO X2 X DO

-X5 -X11
7TB718.81 7TB718.81
377997 377997
13 15

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Over view modules B741
Project Group
+ M1 Page
14
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
14

Modific.
0

Date
Name Norm
Date

Print
Desig.
1

27.0
-A21
OUTPUT INPUT
X2 X1
IA1 3 A_VORW OMAX 3 IE1
IA9 11 A_GAS1 F_GAS1 11 IE9
IA2 4 A_VORWH OELV 4 IE2

17.Mai.2005
08.Jul.2004
IA10 12 GASV1 GDMI1 12 IE10
IA3 5 OELV_AUF OMIN 5 IE3

Eberharter St.
IA11 13 A_ENTR GDMA1 13 IE11
IA4 6 A_STRT P_DIFF 6 IE4
IA12 14 BP_V SIFA_I 14 IE12
2

IA5 7 ZUEND ABGD 7 IE5


IA13 15 A_COSPHI STBM 15 IE13

DIR: J:\..\
IA6 8 VSP_24 RM_MKWP 8 IE6
IA14 16 BWS_HA GKWT_2 16 IE14
Modul 4&5

IA7 9 GM1_ZU UEDZ 9 IE7


IA15 17 UW_EIN ST_ACT 17 IE15
IA8 10 GM1_AUF RUHE 10 IE8
IA16 18 LSHK ZIB 18 IE16

GHAZI FABRICS Int


3 x JGS 620 GS-N.L
3

Schnittlinie
29.0
-A22

OUTPUT INPUT
X2 X1
IA17 3 VKDMI 3 IE17
IA25 11 SPKAUF 11 IE25
IA18 4 SPK_AUF 4 IE18
12 12
4

IA26 SPKZU IE26


IA19 5 SPK_ZU 5 IE19
IA27 13 SPUELV 13 IE27
IA20 6 SPKST 6 IE20
IA28 14 14 IE28
IA21 7 SPG_VSP 7 IE21
IA29 15 VSP_400 15 IE29
IA22 8 VKGV 8
RM_SPUELV IE22
IA30 16 16 IE30
Modul 6&7

IA23 9 A_MKWP MCP_TEMP9 IE23


IA31 17 GM2_ZU 17 IE31
IA24 10 10
VWP_PDIFF IE24
5

IA32 18 GM2_AUF 18 IE32

Schnittlinie
6

Slot address Over view


7

Suffix
Project
B741
8

Group
Page
+ M1
9

15
16
0 1 2 3 4 5 6 7 8 9

Oil pressure Jacket water pressure Supercharge pressure Mixer position

14.2/AK+ AK+/17.0

-XS 500 E SS 500 E SS 500 E SS

GMP1/38.3
M121 YSLCY-0Z

M122 YSLCY-OZ

M117 YSLCY-OZ
3x0,75mmý

3x0,75mmý

3x1,5mmý
1 2 3 1 2 3 1 2 3

+ 1 2 E + 1 2 E + 1 2 E

-B1 I -B2 I -B3 I


0-10bar 0-2,5bar 0,3 bis
=4-20mA P =4-20mA P +4,5bar P
NUP9 NUP8 =4-20mA
NUP7

14.2/AK- AK-/17.0

-A9 + SCH + SCH + SCH + SCH


348939 1 2 3 4 5 6 7 8 9 10 11 12

I13 I14 I15 I16

ANALOG INPUT B&R 2003 Modul 1 Type AI 774 Analog input 0-20mA
Slot 1

15 17

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
16
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Intake air temperature

AK+/38.3
16.8/AK+

Gas Mixer 2 Position Excitation


voltage 1 2
Generator
SS
-A11 4-20 mA

UE-/1/+G1/6.1

UES/1/+G1/6.1
RTM81

UE/1/+G1/6.1
127716 0-120øC

GMP2/38.3
A A A

HE+/13.2

HE-/13.2
-XS 8 7 6

M15 YSLY-JZ
4x1,5mmý
SS

1 2
1 2 3
12 10 E
9 8
A

-B4 -B5
A: 4-20mA E: 0-100V NUT31
HE 501
237474

16.8/AK-

-A10 + SCH + SCH + SCH + SCH


348939 1 2 3 4 5 6 7 8 9 10 11 12

I17 I18 I19 I20

ANALOG INPUT B&R 2003 Modul 1 Type AI 774 Analog input 0-20mA
Slot 2

16 18

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs
Project
B741 Group
+ M1 Page
17
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Exhaust gas temperature


after Turbo

-B6 -B7
NUT13 NUT13

+ - + -

NICRNIGE NICRNIGE
2x0,5mmý 2x0,5mmý

gn ws gn ws

SS

-A12 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I21 I22 I23 I24

ANALOG INPUT B&R 2003 Modul 1 Type AT 664 Analog input Thermo couple K
Slot 3

17 19

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
18
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Cylinder : 1 2 3 4

-B8 -B9 -B10 -B11


NUT1 NUT1 NUT1 NUT1

+ - + - + - + -
M150 NICRNIGE 2x0,5mmý

M151 NICRNIGE 2x0,5mmý

M152 NICRNIGE 2x0,5mmý

M153 NICRNIGE 2x0,5mmý


gn ws gn ws gn ws gn ws

SS SS SS SS

-A13 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I25 I26 I27 I28

ANALOG INPUT B&R 2003 Modul 1 Type AT 664 Analog input Thermo couple K
Slot 4

18 20

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
19
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Cylinder :

5 6 7 8

-B12 -B13 -B14 -B15


NUT1 NUT1 NUT1 NUT1

+ - + - + - + -
M154 NICRNIGE 2x0,5mmý

M155 NICRNIGE 2x0,5mmý

M156 NICRNIGE 2x0,5mmý

M157 NICRNIGE 2x0,5mmý


gn ws gn ws gn ws gn ws

SS SS SS SS

-A14 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I29 I30 I31 I32

ANALOG INPUT B&R 2003 Modul 2 Type AT 664 Analog input Thermo couple K
Slot 1

19 21

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
20
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Cylinder :

9 10 11 12

-B16 -B17 -B18 -B19


NUT1 NUT1 NUT1 NUT1

+ - + - + - + -
M158 NICRNIGE 2x0,5mmý

M159 NICRNIGE 2x0,5mmý

M160 NICRNIGE 2x0,5mmý

M161 NICRNIGE 2x0,5mmý


gn ws gn ws gn ws gn ws

SS SS SS SS

-A15 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I33 I34 I35 I36

ANALOG INPUT B&R 2003 Modul 2 Type AT 664 Analog input Thermo couple K
Slot 2

20 22

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
21
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Cylinder :

13 14 15 16

-B20 -B21 -B22 -B23


NUT1 NUT1 NUT1 NUT1

+ - + - + - + -
M162 NICRNIGE 2x0,5mmý

M163 NICRNIGE 2x0,5mmý

M164 NICRNIGE 2x0,5mmý

M165 NICRNIGE 2x0,5mmý


gn ws gn ws gn ws gn ws

SS SS SS SS

-A16 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I37 I38 I39 I40

ANALOG INPUT B&R 2003 Modul 2 Type AT 664 Analog input Thermo couple K
Slot 3

21 23

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
22
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Cylinder :

17 18 19 20

-B24 -B25 -B26 -B27


NUT1 NUT1 NUT1 NUT1

+ - + - + - + -
M166 NICRNIGE 2x0,5mmý

M167 NICRNIGE 2x0,5mmý

M168 NICRNIGE 2x0,5mmý

M169 NICRNIGE 2x0,5mmý


gn ws gn ws gn ws gn ws

SS SS SS SS

-A17 + SCH + SCH + SCH + SCH


280684 1 2 3 4 5 6 7 8 9 10 11 12

I41 I42 I43 I44

ANALOG INPUT B&R 2003 Modul 2 Type AT 664 Analog input Thermo couple K
Slot 4

22 24

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs B741
Project Group
+ M1 Page
23
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Fuel mixture temperature Oil temperature Engine jacket Generator


water temperature
Windings
temperature
Phase U
-B28 -B29 -B30
NUT2 NUT7 NUT6

Pt 100 Pt 100 Pt 100

WTU3/1/+G1/5.1

WTU1/1/+G1/5.1
M118 YSLCY-OZ 3x0,25mmý

M119 YSLCY-OZ 3x0,25mmý

M120 YSLCY-OZ 3x0,25mmý


WS1/25.1
white

white

white
red

red

red

red

red

red
SS SS SS -XS 630 632

WS2/25.1

-A18
348940 1 2 3 4 5 6 7 8 9 10 11 12

I45 I46 I47 I48

ANALOG INPUT B&R 2003 Modul 3 Type AT 324 Analog input PT100
Slot 1

23 25

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs
Project
B741 Group
+ M1 Page
24
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Windings temperature Windings temperature Bearing temperature A Bearing temperature B


Phase V Phase W

WTV3/1/+G1/5.2

WTV1/1/+G1/5.2

WTW3/1/+G1/5.3

WTW1/1/+G1/5.3

LTA3/1/+G1/5.7

LTA1/1/+G1/5.6

LTB3/1/+G1/5.8

LTB1/1/+G1/5.7

LTBS/1/+G1/5.8
24.8/WS1

-XS 634 636 -XS 637 639 -XS 640 642 -XS 643 645 SS

24.8/WS2

-A19
348940 1 2 3 4 5 6 7 8 9 10 11 12

I49 I50 I51 I52

ANALOG INPUT B&R 2003 Modul 3 Type AT 324 Analog input PT100
Slot 2

24 26

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Inputs
Project
B741 Group
+ M1 Page
25
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

ANALOG OUTPUT B&R 2003 Modul 3 Type AO 352 Analog output 0-20mA
Slot 3

O3 O4
high. Burden: 400ê high. Burden: 400ê

-A20 1 2 3
U I
4 5 6
U I
280685 + SCH + SCH

ST_ACT/28.7
* ... TA 1502-0065
HZ+/13.6

HZ-/13.6

SS

39.8/ TB+

39.8/ TB-

39.8/ TBS
3 3
-K34 -K17
43.4 31.5
1 1
ZIB ZUEND *

-A25 18 19 21 20 9 11 7 8 5 10
369160
+ - SpD Stp +mA -mA Shld ERR
24VDC

PANDAROS
22 23
CU-01

PDC40.6-06-S1
Drive-

Drive+

Heinzmann

FbR FbM FbC Shld


24 25 17 16 15 14
M189 YSLCY 3x0,75mmý
M188 YSLCY 2x1,5mmý

Cable harness:

----------
BR2 +
Cable harness

BR3: Tl.Nr.: 234658


BR6: Tl.Nr.: 234666

1 2 1 2 3
SS SS

-B31 Turbo bypass valves


Actuator B C D A E

25 27

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Analog Outputs B741
Project Group
+ M1 Page
26
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

13.2/M+ M+/28.0
13.2/M- M-/28.0

M114 YSLY-OZ 2x1,5mmý

M134 YSLY-OZ 2x1,5mmý


+A1/23.9 +A1/23.9

Emergency stop

Emergency stop
NOSI1/1 NOSI2/1

-X 150 -X 151
A2 86
-K10 -K11 K
PT A1376147 85
328577 A
-X 50 -X 88 -X 84 -V6
M138 YSLY-JZ 5x1.5mmý

UW
+ 24 24
1 -K25 -K10
-S3 32.7 27.7
4 4 21 21
LS5
-S4 -S5
1 NUP1 1
4 3 2 0,4 bar
PDS3 ZIB 1
MAX OL MIN 22 9
328336 -K21 -K34
32.3 43.4
21 11

RMMKWP2/8.4
-X 51 52 53 -X 89 -X 85

GSTR1
A 35.1

-V5 K
24

-R1 -R2 -R3 -R4 -R5 21

1.5kê 1.5kê 1.5kê 1.5kê 1.5kê .22


1W 1W 1W 1W 1W -K35
43.6

-A21
15.1
28.0
31.0 1 2 3 4 5 6 7 8 9 10
32.0
X1
348933 - + IE1 IE2 IE3 IE4 IE5 IE6 IE7 IE8

DIGITAL INPUT B&R 2003 Modul 4&5 Type DM 465 Part 1 / 4

OMAX OELV OMIN P_DIFF ABGD RM_MKWP UEDZ RUHE


Oil level Engine high. Refill oil Oil level Engine low. Pre Exhaust gas Feed back Over speed Fail safe
Shut down Shut down chamber: backpressure high. Engine jacket water pump loop Loop
Difference pressure
high

11 14 30 87
31.4 36.1
21 24
27.8
31 34
31.5

26 28

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Inputs
Project
B741 Group
+ M1 Page
27
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

27.9/M+ M+/29.0
27.9/M- M-/29.0

-W20.A YSLY-OZ 2x1,5mmý

-W21.A YSLY-OZ 2x1,5mmý

M107 YSLY-OZ 2x1,5mmý


23
-F2

Gas pressure high


5.3

Gas pressure low


24
RL

BAT1/11.8
13
-Q1
5.5
14
LADUNG
-X 104 -X 106 -X 120

23
-F14
13.6
24
GASV

2 1 12 14 A2 A1 4 7
24 -K34
35.2 -S6 -S7 -F16 -S8 26.3
24VDC 43.4
FGAS1 NUP5 3 NUP3 3 13.9 50øC 1 ST_ACT 6
23 NUT9 ZDG 1
50mbar ...mbar QUERV 11
-X 105 -X 107
-F18
23
-F1 DUA
52C742 -X 121
5.1 24VDC
24
EINSP 385280

-R8 -R9
-V7 23
104383
-F3 Us:1,0xUn 1,5kê 1,5kê
1W 1W
7.2
24 Us: 24V
VORWP dU = 10%
23
-F12 Achtung:
-R6 -R7 13.4
24
Widerstand
1,5kê 1,5kê VORWP auf Plus 24VDC!
1W 1W

23
-F13
13.5
24

-A21
27.0
11 12 13 14 15 16 17 18
X1
IE9 IE10 IE11 IE12 IE13 IE14 IE15 IE16

DIGITAL INPUT B&R 2003 Modul 4&5 Type DM 465 Part 2 / 4

F_GAS1 GDMI1 GDMA1 SIFA_I STBM GKWT_2 ST_ACT ZIB


Gassafety device 1 Gas pressure low Gas pressure high Circuit breaker Battery Under Temperature high: Failure Ignition
Gas train 1 Gas train 1 tripped voltage Inter cooling water 2 Actuator in Operation

1 min

27 29

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Inputs B741
Project Group
+ M1 Page
28
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

28.9/M+ M+/30.0
28.9/M- M-/30.0

M26 YSLY-OZ 2x1,5mmý


-W24.A YSLY-OZ 2x1,5mmý
-X 108

Gas pressure low

-X 122

3 2
-K1
-S11
5.3
1 150mbar 1
4 PDSxxx
4 999999
-S10
-S9 50øC 5
2,5 bar 1 127021
NUP13
9.8 9.8 9.8 9.2
-X 123
SPKAUF SPKZU SPKST RMSPUELV

-X 109

-R10 -R11 -R12 -R13


1,5Kê 1,5kê 1,5kê 1,5kê
1W 1W 1W 1W

-A22
15.3
30.0
33.0 1 2 3 4 5 6 7 8 9 10
34.0
X1
348933 - + IE17 IE18 IE19 IE20 IE21 IE22 IE23 IE24

DIGITAL INPUT B&R 2003 Modul 6&7 Type DM 465 Part 1 / 4

VKDMI SPK_AUF SPK_ZU SPKST SPG_VSP RM_SPUELV MCP_TEMP VWP_PDIFF


Pre Flap Flap Failure: Voltage Failure failure air Preheating pump: OK
chamber Scavenging Scavenging Flap Prelubrecation oil pump Ventilation fan condition device
Gas pressure low. open closed Scavenging Scavenging

W1193 W1194

28 30

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Inputs
Project
B741 Group
+ M1 Page
29
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

29.9/M+ M+/31.0
29.9/M- M-/31.0

-A22
29.0
11 12 13 14 15 16 17 18
X1
IE25 IE26 IE27 IE28 IE29 IE30 IE31 IE32

DIGITAL INPUT B&R 2003 Modul 6&7 Type DM 465 Part 2 / 4

Spare Spare Spare Spare Spare

29 31

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Inputs B741
Project Group
+ M1 Page
30
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

DIGITAL OUTPUT B&R 2003 Modul 4&5 Type DM 465 Part 3 / 4

-A21 - + IA1 IA2 IA3 IA4 IA5 IA6 IA7 IA8


27.0
1 2 X2 3 4 5 6 7 8 9 10

14 34
-K10 -K10
27.7 27.7
11 31

GM1 GM2
38.3 38.4

85
-K15
376147 86

A1 A1 A1 85 2 A1
-K12 -K13 -K14 -K16 -K17 -K18
24 VDC A2 PT A2 PT A2 376147 86 MT 10 PT A2
328577 328577 350960 328577
3RT1016
-2BB41
374524
30.9/M+ M+/32.0
30.9/M- M-/32.0

A_VORW A_VORWH OELV_AUF A_STRT ZUEND VSP_24 GM1_ZU GM1_AUF


Preheating pump Preheating Oil refill Start relay Ignition Prelubrecation Air-gas mixer P 1
on valve oil pump
on

24VDC

.87a .87a
1 2 21 24 21 24 30 87 30 87 1 3 11 14
10.1 7.2 37.3 12.5 12.4 26.1 12.4
3 4 5 6
5.2 43.3

30 32

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Outputs
Project
B741 Group
+ M1 Page
31
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

DIGITAL OUTPUT B&R 2003 Modul 4&5 Type DM 465 Part 4 / 4

-A21 IA9 IA10 IA11 IA12 IA13 IA14 IA15 IA16


27.0
X2 11 12 13 14 15 16 17 18

A1
-K21
PT A2
328577

A1 85 A1 2 A1 A1 A1
-K19 -K20 -K22 -K23 -K24 -K25 -K26
PT A2 376147 86 PT A2 MT 10 PT A2 PT A2 PT A2
328577 328577 350960 328577 328577 328577

31.8/M+ M+/33.0
31.8/M- M-/33.0

A_GAS1 GASV1 A_ENTR BP_V A_COSPHI BWS_HA UW_EIN LSHK


Demand Gas valves on Deexcitation Valve Cos Phi- Reset Jump out Release:
Gassafety device 1 Gas train 1 Controller:on Ignition Monitoring U-Controller
LS

21 24 30 87 21 22 21 22 1 3 21 24 21 24 21 24
35.1 36.1 27.7 40.3 13.5 40.1 27.7 40.6
31 32
40.4

31 33

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Outputs
Project
B741 Group
+ M1 Page
32
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

DIGITAL OUTPUT B&R 2003 Modul 6&7 Type DM 465 Part 3 / 4

-A22 - + IA17 IA18 IA19 IA20 IA21 IA22 IA23 IA24


29.0
1 2 X2 3 4 5 6 7 8 9 10

85 A1
-K27 -K28
376147 86 PT A2
328577

32.9/M+ M+/38.3
32.9/M- M-/34.0

VKGV A_MKWP
Pre Engine jacket
chamber Gas valve water pump

30 87 31 34
36.2 8.2

32 34

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Outputs
Project
B741 Group
+ M1 Page
33
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

DIGITAL OUTPUT B&R 2003 Modul 6&7 Type DM 465 Part 4 / 4

-A22 IA25 IA26 IA27 IA28 IA29 IA30 IA31 IA32


29.0
X2 11 12 13 14 15 16 17 18

8 8
-K30 -K29
34.2 34.1
11 11

GM3 GM4
38.5 38.6

2 2 A1 A1
-K29 -K30 -K31 -K32
MT 10 MT 10 24 VDC A2 PT A2
350960 350960 328577
3RT1016
-2BB41
374524

33.9/M- M-/38.3

SPKAUF SPKZU SPUELV VSP_400 GM2_ZU GM2_AUF


Flap Flap Ventilation Prelubrecation Air-gas mixer P 2
Scavenging Scavenging fan Scavenging oil pump
open close on

400VAC

1 3 1 3 1 2 11 14
10.4 10.3 9.1 12.9
8 11 8 11 3 4
34.2 34.1 9.1
5 6
9.1

33 35

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Digital Outputs
Project
B741 Group
+ M1 Page
34
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

13.1/MST+ MST+/37.2
13.1/MST- MST-/37.2
27.9/GSTR1

86
-K33
376147 85

ANF.
GDKG
24
-K19
-W25.A YSLY-JZ

Release
32.1
21 Gassafety device
Gas train

FGAS1
4x1,5mmý

-X 100 31 101 28.1

-F18 + - B S
Gassafety device
GSTR dicht

VSP 504
GSTR leck

Fa Dungs
DK1

VPS 504 Fa. Dungs

30 87
36.1
Gassafety device 1

34 36

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L 1 Gas train B741
Project Group
+ M1 Page
35
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

13.5/GASV+

2,5mmý

Fail safe loop


87
-K11
27.8
30

2,5mmý
FREIGABE
GDKG 87
-K33
35.2
30

NWG 2,5mmý 2,5mmý


GASVENT.
VORKAMMER-
AUF 87 87
-K20 -K27 GASVENT.
32.2 33.6 AUF
30 30

2,5mmý 2,5mmý

13.5/GASV-

-X 31 35 35 37 31 37 31
-W36.A YSLY-OZ

-W37.A YSLY-OZ
-W30.A YSLY-JZ

Pre chamber
gas valve1

Pre chamber
gas valve 2
Gas valve

2x2,5mmý

2x2,5mmý
4x2,5mmý

1 2 3

V1 V2

-Y2 -Y3 -Y4


SOV3 SOV8 SOV8

Gas valves Pre chamber


Gas 1 gas valves

35 37

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Gas valves B741
Project Group
+ M1 Page
36
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

35.4/MST+ MST+/39.1
35.4/MST- MST-/39.1

+A1/38.1
14.2/AKRL+
NOT1
1 2

Oil refill SS
-A26 4-20 mA
valve
-X 154 RTM81
on 127716 0-120øC

A A A
-XS 8 7 6
24
-K14
21 13 31.3
21
-S12
117987 22 14

Emergency stop-Push button


M139 YSLY-OZ 2x1.5mmý

Module interface

-W15.A YSLCY-JZ

Water inlet
M15 YSLY-JZ
-X 155
- Base

4x1,5mmý
4x1,5mmý
-XS 501 31 SS

PT100:
-X 54 31

NOT2
+A1/38.1 1 2

-B32

+A1/18.8/ RLTP+

+A1/18.8/ RLTP-

+A1/18.8/ RLTPS
1 2 3
NUT12

-Y5
40W
SOV2

Water return Temperature

Emergency stop Oil valve

36 38

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Emergency stop-off-Push button B741
Project Group
+ M1 Page
37
GHAZI FABRICS Int Return water temp.
Print 17.Mai.2005

Modific. Date Name Norm DIR: J:\..\ Suffix


0 1 2 3 4 5 6 7 8 9

31.7 31.8 34.7 34.8

GM1 GM2 GM3 GM4

-G6 zu auf -G7 zu auf


EN-SM 2 1 EN-SM 2 1
391976 391976
3 7 4 5 6 8
3 7 4 5 6 8 10 9 11 12 10 9 11 12

33.9/M+
34.9/M-

-X 92 93 94 95 96 97 98 99

16.8/GMP1
17.4/GMP2
17.8/AK+

-XS 500 SS -XS 500 SS

M147 YSLCY-OZ M149 YSLCY-OZ


2x1,5mmý 2x1,5mmý

-X18 90 91 92 93 94 95 96 97 98 99 100 101


Klemmbox
356792

5 6 1 2 3 4 1 2 3 4 5 6
YSLY-JZ YSLY-JZ
7x1,5mmý 7x1,5mmý
yellow

yellow
white

black

white

black
red

red
-M10 IN OUT E 1 2 3 4 1 2 3 4 IN OUT E
-M11
4-20mA + - + - 4-20mA
NVD3 NVD3
mA mA
Pos Pos
M M
= =

GM1_ZU GM1_AUF GM2_ZU GM2_AUF


Air-gas mixer P 1 Air-gas mixer P 2

37 39

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L 2 Air-gas mixer B741
Project Group
+ M1 Page
38
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

37.6/MST+ MST+/42.1
37.6/MST- MST-/42.1

-A23
V17153-21 + -
CONTRANS I
254224 gn
1 2
+
- +
14 15
5 4

TB+/26.6
TB-/26.6
TBS/26.6

13.7/BP-
13.7/BP+

*: *: *:
-X 90 91 91a -XS 502 503 -X 90 91 91b -XS 503 504 -X 90 91 91c -XS 505 507
SS SS SS
M182 YSLCY-OZ 2x0,75mmý

M185 YSLCY-OZ 2x0,75mmý

M187 YSLCY-OZ 2x0,75mmý


M181 YSLY-OZ 3x1,5mmý

M184 YSLY-OZ 2x1,5mmý

M186 YSLY-OZ 2x1,5mmý


*:
POSITION
SIGNAL:
4-20mA

4-20mA

4-20mA
0,5V => 10%
1 2 3 2 1 1 2 3 2 1 1 2 3 2 1 4,5V => 90%
orange

orange

orange
black

white

black

white

black

white
blue

blue

blue
red

red

red
-Y6 A B F E D C -Y7 A B F E D C -Y8 A B F E D C
FLOW TECH FLOW TECH FLOW TECH
NVA NVA NVA
257515 257515 257515

Supply Position Supply Position Supply Position


Turbo bypass valve 1 Turbo bypass valve 1 Turbo bypass valve 2 Turbo bypass valve 2 Turbo bypass valve 3 Turbo bypass valve 3

38 40

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Turbo bypass valves B741
Project Group
+ M1 Page
39
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

GPFL1/1/+G1/6.6

GPFL2/1/+G1/6.6
ENT1/1/+G1/6.1

ENT2/1/+G1/6.2

ENT3/1/+G1/6.2

ENT4/1/+G1/6.2

SYA1/1/+G1/6.4

SYA2/1/+G1/6.4
CB1/1/+G1/6.4

CB2/1/+G1/6.4

R2S/1/+G1/6.3

BLP/1/+G1/6.5

BLS/1/+G1/6.5
Rs/1/+G1/6.3

Rt/1/+G1/6.3

BL/1/+G1/6.5

-W6.B YSLY-OZ 2x1,5mmý


Voltage matching
-X 56 57 -XS 650 651 -X 70 71 72 73 -XS 653 654 -X 58 59 -XH 727 728

SS SS
24 22 32 24
-K24 -K22 -K22 -K26
32.5 32.3 32.3 32.8
21 21 31 21

-R14 -R15

+A1/5.6/ PFL1/1

+A1/5.7/ PFL2/1
1000 ê 2 kê
2W 2W

Achtung: Bei LS-Generatoren


bitte die Originalpotis,
welche im Generator beigepackt
sind verwenden.
110V AC
Adjustment Voltage

Adjustment Cos-Phi
Controller: on

Deexcitation

U-Controller
Cos Phi-

Release:

Voltage matching
39 41

a Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Interfaces to the Generator
Project
B741 Group
+ M1 Page
40
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Terminals - CAN Bus:Typ "Wago 281"

660

661

662

-XS H G L SS SS -XS SS SS
Cable harness

Cable harness
yellow/

yellow/
brown/

green/

brown/

white/

green/

brown/

white/

green/

brown/

green/
-G8
43.0
+A1/8.6/ CANH/1

+A1/8.6/ CANG/1

+A1/8.6/ CANL/1

+A1/8.6/ CANS/1

Zcndung

CAN H 7

CAN L 2
120ê

GND 3
Cable channel

1
2
3
4
5
6
7
8
9
CAN-BUS KLS 98 Ignition

40 42

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L CAN Bus B741
Project Group
+ M1 Page
41
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

-A24
KLS98
358224 LED 24 V KLS 98
LED CAM 1,6A tr INTERFACE II 3,15A tr

LED TRIGGER

SUPPLY CAM TRG KLS Pick


24V up

G/0 V
24V

7 V
G

G
Camshaft
Supply

yellow

yellow
blue

pink

grey

blue

pink

grey
SS SS

red

red
LiYY 8x0,75mmý LiYY 8x0,75mmý
Cable harness Cable harness

-B34

10
-B44

20
KLS98
KD
43.9/ ZPIS

43.9/ ZPI3

43.9/ ZPI2
13.3/ GE+

13.3/ GE-

KD

KLS98
* *
-B35
-B45

19
9
KD
KD

-B36
-B46

18
8

KLS98
KD
KD

KLS98
* *
-B37
-B47

17
7
KD
KD

Cable channel

Cable channel
-B38
-B48

16
6

KLS98
KD
KD

KLS98
39.9/MST+
* *
39.9/MST-
Tl.Nr.: 199126

-B39
-B49

15
5

KD
KD
Cable harness

-B40
-B50

14
4

KLS98

KD
KD

KLS98
-XS 506 31 32
SS
* *
-B41
-B51

13
3

KD
KD

sw bl br -B42
-B52

12
2

KLS98

KD
KD

KLS98
Pick up
* * .. Code *
-B43
-B33 -B53

11
1

KD
Speed ST1
Cylinder left KD Cylinder right
41 43

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Knock monitoring B741
Project Group
+ M1 Page
42
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

Passiv Passiv Aktiv


Index Index Index

164 Teeth 1 Tooth 1 Tooth

Speed 90 Degree 120 Degree

Crankshaft Crankshaft Camshaft

ZPI2/42.2
ZPI3/42.2
ZPIS/42.1
n>:1750 RPM

13.6/ZD+ Reset
13.6/ZD-

5 2 A1
-K17
-K34 -K35

Pick up

Pick up

Pick up
31.5
6 10 A2
-B54 -B55 -B56
MT PT ST1 ST1 ST2
ZšND. 350960 328577
ANF.

-X 64 31 65 66 67 68
M130 YSLY-JZ

M131 YSLY-JZ
3x2,5mmý

5x1,5mmý

1 2 3 4

WS
BR

WS
BR

BR
SW
BL
-G8 L+ L- GND CA P Start + - S
Sensor GND

Permissive

41.8
Contact A

+TRIGGER

-TRIGGER
SHIELD

+RESET

-RESET
SHIELD

MPUPWR

SHIELD
CAM+
CAM-
44.1
+ 4-20mA

- 4-20mA

Shield
+24 VDC

Zcndung

Trip 1

Trip 2
Start
GND

SUB-D
Part 1/2 Ignition box
RS 232
IC 920
yellow/green 2,5mmý
Ignition

Engine Frame
1 3 24
26.1
6 7 21 .22
28.8 27.7
9 11
27.8

42 44

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Ignition system
Project
B741 Group
+ M1 Page
43
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
0 1 2 3 4 5 6 7 8 9

-G8
43.0
Zcndung
Part 2/2

Plug 17 poles Plug 14 poles

Ground

Ground
Coil

Coil
M F J C G K E B H D A N N J C G A D I F B H E M

Monitor Monitor

F + + E
- -
10 20

J + + H
- -
9 19

C + + B
- -
8 18

G + + F
- -
7 17

K + + I
- -
6 16

E + + D
- -
5 15

B + + A
- -
4 14

H + + G
- -
3 13

D + + C
- -
2 12

A + + J
- -
1 11

Plug at: IC / AIC Plug at: IC / AIC


Firing order:1-14-4-18-8-12-2-15-5-20-10-17-7-13-3-19-9-16-6-11
43 45

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L Ignition coils B741
Project Group
+ M1 Page
44
Print 17.Mai.2005
GHAZI FABRICS Int
Modific. Date Name Norm DIR: J:\..\ Suffix
44
Terminal strip

Modific.
0

Jumpers

Terminal

Date
+M1-X

Device / Function Page

Name Norm
Date
E
Shield bar /11.7

Print
Desig.
1

Charging unit 24 VDC /11.7

31

4
= /11.7

31

-G1
+M1
= /11.7

30

17.Mai.2005
08.Jul.2004

Eberharter St.
= /11.8

30

3
2A Battery Under voltage /11.8

30
2

DIR: J:\..\
+M1-W8.A YSLY-JZ 5x4mmý

-X
+A1
24VDC Supply A1
Module control panel /13.8

31
1

31
= /13.8

31
2

GHAZI FABRICS Int


31

3 x JGS 620 GS-N.L


3

+M1-W9.A YSLY-JZ 5x4mmý


24VDC Mxx - Mxx
Module interface /13.9

31
1

31
= /13.9

31
2

31

-X1
+M2
+M1-W30.A YSLY-JZ 4x2.5mmý
Gas valve
31 Gas valves Gas 1 /36.1

1
1
4

= /36.1
35

2
2

-Y2
+M1
V1
= /36.2
35

3
3

V2
5

+M1-W36.A YSLY-OZ 2x2.5mmý


Pre chamber gas valve1
Pre chamber gas valves /36.2
37

= /36.3
31

Terminals
-Y3
+M1

general +M1
+M1-W37.A YSLY-OZ 2x2.5mmý
Pre chamber gas valve 2
= /36.3
37

= /36.3
31

2
6

-Y4
+M1
+ Base /13.1
32

+M1-W8.A YSLY-JZ 5x4mmý


-X
+A1

24VDC Supply A1
Module control panel /13.8
33

3
33

= /13.8
33

4
33
7

+M1-W9.A YSLY-JZ 5x4mmý


24VDC Mxx - Mxx
Module interface /13.9
34

3
34

= /13.9
34

Suffix

4
Project
34

-X1
+M2

Prelubrication oil pump /12.4


42

B741

Starter motor 1 /12.4


40

Starter motor 2 /12.5


41
8

Group

= /12.9
43

Page
+ M1
9

45
46
45
Terminal strip

Modific.
0

Jumpers

Terminal

Date
+M1-X

-S3
+M1
Device / Function Page

Name Norm
Date
Oil level Engine high. Shut down /27.1

Print
50

Desig.
4
1

17.Mai.2005
08.Jul.2004

Eberharter St.
3
2

DIR: J:\..\
GHAZI FABRICS Int
3 x JGS 620 GS-N.L
3

2
= /27.1

51
Refill oil /27.2

52
Oil level Engine low. Shut down /27.3

53
Oil valve /37.3

54
31 = /37.3
4

-Y5
+M1
+G1
-X[C]
Cos Phi-Controller: on /40.1
56

27
= /40.1
57
5

28
Release: U-Controller /40.6
58

34
= /40.7
59

Terminals
35

general +M1
BYPASS: /13.5
62

= /13.5
31

-Y1
+M1
6

+24 VDC /43.2


64

L+

-G8
+M1
GND /43.3
31

L-

Sensor GND /43.3


65

-G8
+M1

Contact A /43.3
66
7

GND CA

Permissive Start /43.4


67

Suffix
Project
-G8
+M1
P Start

B741

Trip 1 /43.6
68
8

-G8
+M1

Group
+ M1
+G1
-X[A]

Deexcitation /40.3
70

Page
9

46
47
0 1 2 3 4 5 6 7 8 9

Page

/40.4

/40.4

/40.4

/27.5

/27.5

/27.4

/27.4

/39.1

/39.1

/39.2

/39.4

/39.4

/39.4

/39.6

/39.6

/39.6

/38.4

/38.4

/38.4

/38.4

/38.5

/38.5

/38.5
Pre chamber: Difference pressure
Exhaust gas backpressure high.

Supply Turbo bypass valve 1

Supply Turbo bypass valve 2

Supply Turbo bypass valve 3


Device / Function

Air-gas mixer P 1

Air-gas mixer P 2
Terminal strip

+M1-X

Deexcitation

high
=

=
Jumpers

71 72 73 84 85 88 89 90 91 91a 90 91 91b 90 91 91c 92 93 94 95 96 97 98


Terminal

4 4 A B F A B F A B F 92 93 94 95 96 97 98
+G1-X[C] 21
+G1
12
+G1
22 +M1 +M1
-X[A] -X[C]
-S5 1
-S4 1 +M1 +M1 +M1 +M1 +M1 +M1 +M1 +M1 +M1 +M1
-Y6 -Y7 -Y8 -X18 -X18 -X18 -X18 -X18 -X18 -X18

46 48

Date 08.Jul.2004

Desig. Eberharter St.


3 x JGS 620 GS-N.L