Documente Academic
Documente Profesional
Documente Cultură
April 2007
Specifications
4012-46A Industrial Engine
S12 (Engine)
This document has been printed from SPI². Not for Resale
i01658146
This document has been printed from SPI². Not for Resale
KENR6929 3
Table of Contents
Table of Contents
Specifications Section
Engine Design ..................................................... 4
Fuel Injector .......................................................... 4
Fuel Transfer Pump (Lift Pump) ............................ 5
Fuel Filter Base .................................................... 6
Valve Mechanism ................................................. 6
Valve Mechanism Cover ...................................... 6
Cylinder Head Valves ........................................... 7
Cylinder Head ...................................................... 7
Turbocharger ....................................................... 8
Inlet Manifold ....................................................... 9
Aftercooler ........................................................... 9
Exhaust Manifold ................................................. 10
Exhaust Elbow ..................................................... 10
Camshaft ............................................................. 10
Camshaft Bearings .............................................. 12
Engine Oil Filter Base .......................................... 12
Engine Oil Cooler ................................................. 12
Engine Oil Pump .................................................. 13
Engine Oil Pan ..................................................... 15
Crankcase Breather (If equipped) ......................... 16
Water Lines ........................................................... 16
Water Temperature Regulator .............................. 17
Water Pump ......................................................... 17
Cylinder Block ...................................................... 19
Cylinder Liner ....................................................... 20
Crankshaft ........................................................... 20
Vibration Damper and Pulley ............................... 22
Connecting Rod Bearing Journal ......................... 23
Main Bearing Journal ............................................ 23
Connecting Rod ................................................... 23
Piston and Rings .................................................. 24
Piston Cooling Jet ................................................. 25
Housing (Front) ..................................................... 26
Gear Group (Front) ............................................... 26
Flywheel ............................................................... 27
Flywheel Housing ................................................ 27
Flywheel Housing Cover ...................................... 28
Alternator ............................................................. 28
Electric Starting Motor ......................................... 29
Index Section
Index ..................................................................... 30
This document has been printed from SPI². Not for Resale
4 KENR6929
Specifications Section
Fuel Injector
i02638494
Engine Design
g01210840
Illustration 1
4012-46A Engine model
(X) Inlet valves
(Y) Exhaust valves
Table 1
This document has been printed from SPI². Not for Resale
KENR6929 5
Specifications Section
i02638496
g01324536
Illustration 3
Typical example
g01280509
Illustration 4
Typical example
(1) Connection
(2) Fuel lift pump
(3) Fuel line
(4) Nuts
(5) Fuel priming pump
This document has been printed from SPI². Not for Resale
6 KENR6929
Specifications Section
g01323548
Illustration 5
i02638499
Typical example
Valve Mechanism Cover
(1) Tighten the setscrews to the following
torque. ...................................... 56 N·m (41 lb ft)
i02638910
Valve Mechanism
g01322998
Illustration 7
Typical example
Illustration 6
g01323632 (2) Tighten the screws to the following
Typical example
torque. ........................................ 4 N·m (35 lb in)
This document has been printed from SPI². Not for Resale
KENR6929 7
Specifications Section
(3) Tighten the capscrews in the sequence that (2) Valve stem diameter ...... 11.0109 to 11.0236 mm
is shown in illustration 8 to the following (0.4335 to 0.4340 inch)
torque. ...................................... 70 N·m (52 lb ft)
(3) Diameter of the valve
guide .................................. 11.092 to 11.118 mm
(0.4367 to 0.4377 inch)
Clearance
Maximum worn clearance of the valve stem and
the valve guide ............... 0.20 mm (0.0079 inch)
The service limit for the valve stem .... 0.109 mm
(0.0043 inch)
The service limit for the valve guide ... 0.066 mm
(0.0026 inch)
i02639449
Illustration 8
g01323527 Cylinder Head
i02639553
Table 2
g01295090
Illustration 10
g01296347 Typical example
Illustration 9
Typical example Tighten the cylinder head bolts in the sequence that
is shown in illustration 10. Tighten the cylinder head
(1) Valve face angle ................ 30.0 to 30.5 degrees bolts. Refer to table 3 for the correct torques.
This document has been printed from SPI². Not for Resale
8 KENR6929
Specifications Section
Table 3
Sequence Torque
1 Finger tight
2 135 N·m (100 lb ft)
3 270 N·m (200 lb ft)
4 540 N·m (400 lb ft)
5 718 N·m (530 lb ft)
i02638516
Turbocharger
g01323038
Illustration 11
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 9
Specifications Section
i02650571 i02639936
g01331032 g01301904
Illustration 12 Illustration 13
Typical example Typical example
(1) Tighten the fasteners to the following (1) Tighten the bolts to the following torque. .. 28 N·m
torque. ...................................... 50 N·m (37 lb ft) (21 lb ft)
g01324109
Illustration 14
Typical example
This document has been printed from SPI². Not for Resale
10 KENR6929
Specifications Section
Tighten the fasteners (2), (3) and (4) to the following i02737552
torque. ............................................. 56 N·m (41 lb ft)
Exhaust Elbow
i02649884
Exhaust Manifold
g01339084
Illustration 16
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 11
Specifications Section
g01328574
Illustration 17
Typical example
(1) Diameter of the camshaft Note: The arms (4) are shimmed in order to allow an
journal ............................... 91.933 to 91.960 mm end play of 0.15 to 0.2 mm (0.0059 to 0.0079 inch).
(3.6194 to 3.6205 inch)
Camshaft Followers
g01331616
Illustration 19
Typical example
g01324578
Illustration 18
Typical example
This document has been printed from SPI². Not for Resale
12 KENR6929
Specifications Section
i02647498 i02638916
g01323501
Illustration 21
Typical example
g01296480
Illustration 20 i02640405
Typical example
Engine Oil Cooler
The diameter of the installed camshaft
bearing .................................... 92.060 to 92.143 mm
(3.6244 to 3.6277 inch)
g01301061
Illustration 22
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 13
Specifications Section
g01324527
Illustration 23
Typical example
Typical example
(4) Tighten the setscrews to the following
torque. ...................................... 50 N·m (37 lb ft) (1) Maximum clearance of the outer rotor to the
body .............................. 0.127 mm (0.0050 inch)
i02640406
(2) Maximum clearance of the outer rotor to the
Engine Oil Pump body .............................. 0.178 mm (0.0070 inch)
Number of lobes
Inner rotor ......................................................... 4
Outer rotor ........................................................ 5
g01296788
Illustration 25
Typical example
This document has been printed from SPI². Not for Resale
14 KENR6929
Specifications Section
g01331065
Illustration 27
Typical example
g01324560
Illustration 26
This document has been printed from SPI². Not for Resale
KENR6929 15
Specifications Section
i02639987
g01331029
Illustration 28
Typical example
This document has been printed from SPI². Not for Resale
16 KENR6929
Specifications Section
i02664972 i02737554
Open Breather
g01339087
Illustration 30
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 17
Specifications Section
i02638741 i02638784
g01339093
Illustration 32
Typical example
g01240519
Illustration 31
Typical example
(1) Outlet hose
(2) Cover
(3) Joint
(4) Water temperature regulator
(5) Housing
(6) Setscrew
(7) Nut
(7) Nut
Tighten the nuts that fasten the cover to the
following torque. ....................... 50 N·m (37 lb ft)
This document has been printed from SPI². Not for Resale
18 KENR6929
Specifications Section
g01339094
Illustration 33
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 19
Specifications Section
i02639937
Cylinder Block
g01331034
Illustration 34
Typical example
(1) A bank (2) B bank
Use the following procedure in order to install the 2. Install main bearing caps.
main bearing cap bolts.
Note: Ensure that the number on the main bearing
1. Apply clean engine oil to the threads of the main cap is positioned toward the corresponding number
bearing cap bolts. on the cylinder block. Ensure that numbers match.
This document has been printed from SPI². Not for Resale
20 KENR6929
Specifications Section
3. Install the side capscrews finger tight. 5. Tighten the side capscrews to a torque of 168 N·m
(124 lb ft). Tighten the side capscrews in the
sequence that is shown in illustration 36.
i02664977
Cylinder Liner
g01309554
Illustration 35
Table 4
Sequence Torque
1 Finger tight
g01339110
2 135 N·m (100 lb ft) Illustration 37
3 271 N·m (200 lb ft) The dimension (1) relative to the face of the
4 542 N·m (400 lb ft) crankcase and the ring groove is 2.07 to 2.20 mm
(0.0815 to 0.0866 inch).
5 786 N·m (580 lb ft)
Cylinder liner bore ............... 160.000 to 160.025 mm
(6.2992 to 6.3002 inch)
i02640404
Crankshaft
g01324084
Illustration 36
This document has been printed from SPI². Not for Resale
KENR6929 21
Specifications Section
g01331061
Illustration 38
Typical example
This document has been printed from SPI². Not for Resale
22 KENR6929
Specifications Section
i02640432
g01330286
Illustration 39
Typical example
(1) Locking screw (4) Stub shaft (7) Damper
(2) Pulley assembly (5) Bolt (8) Crankshaft adapter
(3) Capscrew (6) Retaining plate (9) Bolt
This document has been printed from SPI². Not for Resale
KENR6929 23
Specifications Section
i02638541
(3) Tighten the capscrews to the following Note: Lubricate the threads of the setscrews with
torque. .................................. 340 N·m (250 lb ft) clean engine oil before installation.
(5) Tighten the bolts to the following
torque. .................................. 340 N·m (250 lb ft)
i02638531
This document has been printed from SPI². Not for Resale
24 KENR6929
Specifications Section
g01323086
Illustration 43
g01309214
Illustration 42 Typical example
The bores in the connecting rod must be (1) Top compression ring
square. Distance (Y) should be 127 ± 0.127 mm
(5.0000 ± 0.0050 inch). Refer to illustration 42. The shape of the top compression
ring .................................................... rectangular
Width of top compression ring ................ 3.5 mm
(0.1378 inch)
Ring gap ..................................... 0.5 to 0.75 mm
(0.0197 to 0.0295 inch)
This document has been printed from SPI². Not for Resale
KENR6929 25
Specifications Section
Note: Ensure that the ring end gaps of the piston g01331646
Illustration 44
rings are spaced 120 degrees from each other.
Typical example
Piston pin
Diameter of a new piston
pin ..................................... 63.492 to 63.500 mm
(2.4997 to 2.5000 inch)
This document has been printed from SPI². Not for Resale
26 KENR6929
Specifications Section
i02650574 i02638882
g01331462
Illustration 45
Typical example
g01339529
Illustration 46
Gear Train
(1) Idler gears
(2) Camshaft gear
(3) Crankshaft gear
(4) Oil Pump Gear
This document has been printed from SPI². Not for Resale
KENR6929 27
Specifications Section
Backlash values
Backlash between the idler gear (1) and the oil
pump gear (4) ....................... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch) g01323002
Illustration 47
Backlash between the oil pump gear (4) and the
crankshaft gear (3) ............... 0.125 to 0.375 mm
i02638503
(0.0049 to 0.0148 inch)
Backlash between the idler gear (1) and the
Flywheel Housing
crankshaft gear (3) ............... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch)
Backlash between the camshaft gear (2) and the
idler gear (1) ......................... 0.125 to 0.375 mm
(0.0049 to 0.0148 inch)
i02638501
Flywheel
Table 5
Stage Torque
1 Finger tight
2 135 N·m (100 lb ft)
3 337 N·m (250 lb ft) g01323004
Illustration 48
Typical example
This document has been printed from SPI². Not for Resale
28 KENR6929
Specifications Section
i02737557
g01239310
Illustration 50
g01339112
Illustration 49
Typical example
(1) Bolt
Tighten the three bolts on the cover to the
following torque. ................... 244 N·m (180 lb ft)
g01324591
Illustration 51
i02640103
Typical example
Alternator
(1) Tighten the grub screws to the following
torque. ...................................... 20 N·m (15 lb ft)
24 volt output
The output of the alternator .................... 30 Amp
g01324611
Illustration 52
Typical example
This document has been printed from SPI². Not for Resale
KENR6929 29
Specifications Section
i02639546
g01323733
Illustration 53
Typical example
This document has been printed from SPI². Not for Resale
30 KENR6929
Index Section
Index
A M
P
C
Piston and Rings ................................................... 24
Camshaft ............................................................... 10 Piston ................................................................. 25
Camshaft Followers ........................................... 11 Piston Cooling Jet.................................................. 25
Camshaft Bearings ................................................ 12
Connecting Rod..................................................... 23
Connecting Rod Bearing Journal........................... 23 S
Crankcase Breather (If equipped) ......................... 16
Open Breather ................................................... 16 Specifications Section ........................................... 4
Crankshaft ............................................................ 20
Cylinder Block........................................................ 19
Cylinder Head........................................................ 7 T
Cylinder Head Valves ............................................ 7
Cylinder Liner ........................................................ 20 Table of Contents................................................... 3
Turbocharger ......................................................... 8
E
V
Electric Starting Motor ........................................... 29
Engine Design ....................................................... 4 Valve Mechanism .................................................. 6
Engine Oil Cooler .................................................. 12 Valve Mechanism Cover........................................ 6
Engine Oil Filter Base............................................ 12 Vibration Damper and Pulley................................. 22
Engine Oil Pan....................................................... 15
Engine Oil Pump.................................................... 13
Exhaust Elbow....................................................... 10 W
Exhaust Manifold ................................................... 10
Water Lines ........................................................... 16
Water Pump........................................................... 17
F Water Temperature Regulator ............................... 17
Flywheel ................................................................ 27
Flywheel Housing .................................................. 27
Flywheel Housing Cover........................................ 28
Fuel Filter Base ..................................................... 6
Fuel Injector........................................................... 4
Fuel Transfer Pump (Lift Pump) ............................ 5
Housing (Front)...................................................... 26
This document has been printed from SPI². Not for Resale
KENR6929 31
Index Section
This document has been printed from SPI². Not for Resale
Copyright © 2007 Perkins Engines Company Limited
All Rights Reserved Printed in U K
This document has been printed from SPI². Not for Resale