EXTENDABLE

CONTAINER
ATTACHMENT (ELME)
RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH,
RS46-30IH, RS46-36CH, RS46-33IH [A222];
HR45-25, HR45-27, HR45-31, HR45-36L,
HR45-40LS, HR45-40S, HR45-45LSX,
HR45H [A227, B227]

PART NO. 1468990 5000 SRM 776

 SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly
fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks. Disconnect the battery ground cable on internal combustion lift
trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.

NOTE: The following symbols and words indicate safety information in this
manual:

WARNING
Indicates a condition that can cause immediate death or injury!

CAUTION
Indicates a condition that can cause property damage!
Extendable Container Attachment (Elme) Table of Contents

TABLE OF CONTENTS

General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Operation............................................................................................................................................................ 4
General ........................................................................................................................................................... 4
Pressure Valve ............................................................................................................................................... 4
Damping ......................................................................................................................................................... 4
Optional Power Damping .............................................................................................................................. 5
Rotator Circuit ............................................................................................................................................... 5
Rotator Transmission .................................................................................................................................... 6
Optional Powered Pile Slope ......................................................................................................................... 6
Optional Tilt Float ......................................................................................................................................... 6
Extend and Retract Circuit ........................................................................................................................... 7
Twist Lock Circuit ......................................................................................................................................... 7
Seated Signal ................................................................................................................................................. 7
Electrical Circuit............................................................................................................................................ 8
Fault Finding............................................................................................................................................. 9
Additional Functions ..................................................................................................................................... 9
Automatic Locking .................................................................................................................................... 9
Container Attachment Repair........................................................................................................................... 10
Remove ........................................................................................................................................................... 10
Install ............................................................................................................................................................. 11
Swivel Repair ..................................................................................................................................................... 12
Extension Cylinders Repair .............................................................................................................................. 13
Remove ........................................................................................................................................................... 13
Disassemble ................................................................................................................................................... 13
Clean .............................................................................................................................................................. 15
Inspect ............................................................................................................................................................ 15
Assemble ........................................................................................................................................................ 15
Install ............................................................................................................................................................. 15
Sideshift Cylinder Repair .................................................................................................................................. 16
Remove ........................................................................................................................................................... 16
Disassemble ................................................................................................................................................... 16
Clean .............................................................................................................................................................. 17
Inspect ............................................................................................................................................................ 17
Assemble ........................................................................................................................................................ 17
Install ............................................................................................................................................................. 17
Power Pile Slope Cylinder Repair ..................................................................................................................... 18
Remove ........................................................................................................................................................... 18
Disassemble ................................................................................................................................................... 18
Clean .............................................................................................................................................................. 19
Inspect ............................................................................................................................................................ 19
Assemble ........................................................................................................................................................ 19
Install ............................................................................................................................................................. 19
Pendular Twist Locks Repair ............................................................................................................................ 20
Disassemble ................................................................................................................................................... 20
Clean .............................................................................................................................................................. 21
Inspect ............................................................................................................................................................ 21
Assemble ........................................................................................................................................................ 22
Adjustments ....................................................................................................................................................... 23
Twist Lock Angle ........................................................................................................................................... 23
LOCKED/NOT LOCKED Proximity Switches............................................................................................. 24

©2005 HYSTER COMPANY i

Table of Contents Extendable Container Attachment (Elme)

TABLE OF CONTENTS (Continued)

SEATED Signal ............................................................................................................................................. 24
Maximum Pressure ....................................................................................................................................... 24
Swivel Valve ................................................................................................................................................... 26
Damping Pressure ......................................................................................................................................... 27
Power Pile Slope Pressure............................................................................................................................. 27
Rotation/Brake Valve..................................................................................................................................... 29
Sideshift Valve ............................................................................................................................................... 30
Extension Valve ............................................................................................................................................. 31
Maintenance....................................................................................................................................................... 32
General Maintenance .................................................................................................................................... 32
Additional Spreader Maintenance................................................................................................................ 32
Torque Specifications ......................................................................................................................................... 32
Maintenance Schedule....................................................................................................................................... 33
Troubleshooting.................................................................................................................................................. 36
Schematics and Diagrams ................................................................................................................................. 39

This section is for the following models:

RS45-27CH, RS45-30CH, RS45-27IH, RS46-33CH, RS46-30IH,

RS46-36CH, RS46-33IH [A222];
HR45-25, HR45-27, HR45-31, HR45-36L, HR45-40LS, HR45-40S,
HR45-45LSX, HR45H [A227, B227]

ii
5000 SRM 776
General
This section has the description and repair proce-
dure for the extendable container handling attach-
ment, Elme model 817. This model is built according
to a combined model and specification number (e.g.
817-8680), which is the key to different functions and
Description
Attachment model 817 consists of a rotator and the
attachment itself. See Figure 1. The rotator consists
of an upper frame and a lower frame that can rotate
by means of the slewing ring. The upper frame of
the rotator is attached to the boom of the truck with
two pins, allowing the attachment to remain level,
independent from the boom angle. The upper frame
connects also with the boom by one or two dampen-
ing cylinders that dampen the backward and forward
movement of the attachment under dynamic circum-
stances. When provided with optional power damp-
ening, the dampening cylinders can be hydraulically
activated, which swivels the attachment to a certain
degree backward or forward.
1. TWIST LOCK
2. EXTENSION BEAM
3. POWERED PILE SLOPE CYLINDER
4. SLEWING RING
5. ROTATOR MOTOR
Figure 1. Extendable Container Handler Attachment
Description
to parts and service information. The nameplate of
the spreader mentions model, specification number,
and serial number. The nameplate is located at the
right-hand rear side of the central spreader frame.
The slewing ring is a big sized ball bearing with an in-
ner ring and an outer ring, which carries the weight
of the attachment. See Figure 2. The inner ring is
attached to the upper rotator frame, the outer ring is
attached to the lower rotator frame. The outer ring
has a ring gear that rotates when two hydraulic rota-
tor motors on the upper rotator frame are activated.
When the rotator motors are not activated, brakes
inside the rotator motors stop the rotation of the at-
tachment.
6. ELECTRIC BOX
7. ATTACHMENT FRAME
8. SIDESHIFT CYLINDER
9. STOP CYLINDER
1
Description 5000 SRM 776

Figure 2. Rotator Assembly

2
5000 SRM 776
Legend for Figure 2
1. SIDESHIFT CYLINDER
2. WEAR PAD SUPPORT
3. WEAR PADS
4. MECHANICAL STOPS
5. LOWER ROTATOR FRAME
6. OUTER RING
Mechanical stops fitted to the rotator frame limit the
rotation within a range of +95 degrees to 185 de-
grees. This is to limit the twist angle of hydraulic
hoses and electric cables. On many of the 817 mod-
els, a hydraulic swivel prevents twisting of the hoses.
The lower rotator frame carries the weight of the at-
tachment. Two bar sections, welded at the sides of
the attachment, rest on horizontal wear pads that
are fitted in supports. Vertical wear pads limit the
forward-backward movement of the attachment. The
sideways movement of the attachment is determined
by the stroke of the sideshift cylinder. The wear pad
supports are bolted to the lower rotator frame.
On models with mechanical pile slope, the attach-
ment is seated on supports attached to the lower ro-
tator frame. When the attachment touches the up-
per end of a container, the supports at this upper
Description
7. INNER RING
8. UPPER ROTATOR FRAME
9. DAMPENING CYLINDER MOUNT
10. HYDRAULIC ROTATOR MOTOR
11. HYDRAULIC SWIVEL
end will loose contact with the rotator frame when
further lowering. The attachment will slope within
certain limits, allowing the twist locks at the lower
side of the attachment to get seated on the container.
On models with powered pile slope, the lower rotator
frame is split into two parts, that allows for tilting
the attachment hydraulically before it even touches
the container.
The attachments are designed to lift either 20- or
40-foot containers. When delivered with an optional
stop kit, reinforcements have been applied to the
frame, allowing it to also lift 30- and 35-foot con-
tainers. Another standard option is the bumper kit,
designed to guide the attachment onto the container.
3
Operation 5000 SRM 776

Operation
GENERAL models, the solenoid is indicated with Y54, which is
attached at the swivel valve.
The attachment is operated by hydraulic pressure
from the truck and by electrically-energized valves.
Hydraulic supply is provided by a fixed pressure line
and a fixed tank return line. Depending on the se-
lected function and its selected direction, solenoid
valves allow hydraulic oil pressure to pass accord-
ingly. Relief valves provide some protection against
damage to the cylinders and solenoid valves, when
the spreader hits an object. Under extreme condi-
tions this may lead to air forming in the hydraulic
oil, causing improper functioning. By operating the
affected function several times, the air will gradually
disappear. The hydraulic schematic covers the entire
attachment, including the rotator.

The required electric current for the solenoid valves

is controlled by printed circuit boards (PCBs), that
verify signals from the control switches in the oper-
ator cab and signals from various sensors. This is to
prevent functions from being energized under incor-
rect conditions, or to prevent that conflicting func-
tions are energized at the same time. The PCBs are
located inside electric boxes. One box is located on
the spreader and one is on the rotator. The electric
box on the rotator controls the functions of damp-
ening, power dampening, rotation, and powered pile
slope. The electric box on the attachment controls
the functions for: sideshift, extension, twist locks,
and lights. The electrical schematic incorporates the
electrical functioning of the PCBs.

The wiring diagram shows the wiring connection

between the printed circuit boards and the different
components. There is a separate wiring diagram
for the rotator and for the spreader. The reference
numbers for electric schematics and hydraulic and
electric diagrams are shown in Elme Schematic
Overview for each of the spreader specification num-
bers.
PRESSURE VALVE
The pressure valve relieves oil pressure when no
oil pressure is required for the functioning of the
spreader. When any function is applied, a solenoid
in the pressure valve stops the relief of oil and
reapplies available oil supply to the spreader. The
pressure valve is not present on all spreaders. When
the pressure valve is present, the solenoid for the
pressure valve is indicated with Y19 when fitted
at the sideshift valve on earlier models. For later
1. DAMPING CYLINDER
Figure 3. Damping Circuit
DAMPING
The damping cylinder dampens the swing movement
of the spreader in relation to the boom. Damping
force is determined by a restriction valve that pro-
vides a resistance for the oil flow between cylinder
end and rod end of the damping cylinder. A relief
valve keeps a minimum pressure of 30 bar (435 psi)
in the damping system to prevent cavitation. See
Figure 3. This relief valve simultaneously limits
the pressure between the two restrictions valves to
30 bar (435 psi). When the attachment swings more
quickly, an additional 80 bar (1160 psi) relief valve

4
5000 SRM 776
opens when the restriction valve prevents oil from
escaping through the 30 bar (435 psi) relief valve.
The area difference of piston side and rod side pro-
vides the damping cylinder with an extending force,
that causes the spreader (when it is empty) to slightly
swing forward, putting the rear twist locks at lowest
point. This forced swing movement reduces with in-
creasing weight of the attached container.
1. SOLENOID Y51, Y52
2. 60 bar (870 psi) RELIEF VALVE
3. TO ROTATOR/BRAKE VALVE
Figure 4. Power Damping Circuit
ROTATOR CIRCUIT
Two hydraulic motor assemblies activate the rotation
function. These assemblies consist of a hydraulic mo-
tor, transmission, and brake. The rotator function
can be activated only if no other spreader function
is being operated. When the rotation function is not
activated, the brake release solenoid Y15 and the ro-
tation direction solenoid Y16/Y17 are not activated.
Operation
OPTIONAL POWER DAMPING
Power Damping allows pressurizing the damping
cylinders. When activated, solenoid Y52 pressurizes
the piston side of the damping cylinder, or Y51 pres-
surizes the rod side of the damping cylinder. See
Figure 4. The resulting cylinder movement causes
the spreader to swing into a forward or backward
position.
4. TO DAMPING CYLINDER
5. TO SWIVEL VALVE
See Figure 5. When the brake release solenoid Y15 is
not activated, oil is drained from the rotator brake,
causing the brakes to apply by spring force. When
the rotation direction solenoid Y16/Y17 is not acti-
vated, both the feed and return line of the rotator
motors are connected with the tank line allowing the
motors to rotate until the brakes have stopped the
rotator.
5
Operation 5000 SRM 776

switch has been activated, the rotation limit has been

reached. The rotation limit can not be override and
is set at + 95 and 185 .

The direction of rotation (clockwise or counterclock-

wise) is determined by the position of the solenoid
valve Y16/Y17, which reverses the oil flow to the mo-
tors when the opposite rotation direction has been
selected. For each rotation direction there is a relief
valve to limit hydraulic pressure applied to the rota-
tor motors.

ROTATOR TRANSMISSION
The rotator transmissions consist of a brake section,
gear reduction section, and an end-housing with a
pinion axle.

Generally, it is more economical to replace the com-

plete rotator transmission rather than repairing it.
Except for a seal kit, there are hardly any spare
parts available. When reordering a replacement
rotator transmission, note that different makes
have been used. Older spreaders, until Elme serial
number 4400, have used transmissions that are
mounted with 12 bolts. Later rotator transmissions
1. HYDRAULIC MOTOR are mounted with 10 bolts.
Figure 5. Rotator/Brake Circuit
OPTIONAL POWERED PILE SLOPE
When the rotator is activated, the brakes are re-
To hydraulically tilt the spreader sideways, the cylin-
leased (Y15), and the rotator motors are pressurized
ders at the side to be lowered are extended, and the
(Y16/Y17) to rotate in the selected direction. Ini-
cylinders at the side to be raised are retracted. The
tially, the low-speed, flow control valve, allows oil
pile slope cylinders are activated by solenoid valve
flow to first release the rotator brake and restricts
Y47/Y48. See Figure 6. When the powered pile slope
oil flow to the motor. After a certain time, which is
function is not activated, the load control valve main-
electronically adjustable between 0.5 and 4 seconds,
tains oil pressure in the pile slope cylinders. The load
the rotation high-speed solenoid Y18 is activated,
control relief valve will open when the load is off-cen-
allowing oil to flow through the high-speed, flow con-
ter.
trol valve. To change the speed of the rotator motor,
the restriction of both the high-speed and low-speed
control valve can be altered. See Adjustments in
OPTIONAL TILT FLOAT
this section. The Tilt Float function activates solenoid valves Y50
and Y49, hydraulically connecting the piston side
After rotating approximately 12 degrees, a notch on
with the rod side of the pile slope cylinders. See Fig-
the moving rotator frame moves a switch on the fixed
ure 6. The resulting free movement of the pile slope
rotator frame. This switch interrupts the rotation
cylinders, allows the spreader to slope according to
command signal. The rotator brake will apply and
the position of the container when the spreader is
the rotator motor stops. By simultaneously pressing
being seated.
the rotation override button and the rotation switch,
the command signal is restored and rotation will con-
tinue beyond this 12-degree limit. When a second

6
5000 SRM 776
Figure 6. Powered Pile Slope Circuit
EXTEND AND RETRACT CIRCUIT
The attachments are designed to lift either 20- or
40-foot containers. When delivered with an optional
stop kit, reinforcements have been applied to the
frame allowing it to also lift 30- and 35-foot contain-
ers. A stop cylinder cannot be retrofitted when the
necessary stop holes in the frame are not present.
These 30- and 35-foot positions are obtained by
first retracting the stop cylinder. This allows the
extension or retraction of the extension beams. After
the extension beams have started to move, the stop
cylinder has to be operated, which pushes the rod of
the stop cylinder against the extension beam. When
the desired position has been reached, the rod of the
stop cylinder is pushed into a hole in the extension
beam, blocking any further movement. The stop
cylinder is held in position by continuous pressure.
The 20- and 40-foot positions are determined by the
end positions of the extension cylinders and require
retraction of the stop cylinder.
When extending the extension cylinder, oil pressure
enters at the piston side, while at the rod end oil is
Operation
returned to the tank. Due to differences in friction or
hydraulic flow, it is possible that one extension beam
reaches its final position earlier than the other. The
relief valve fitted between piston end and rod end
protects against peak pressures when the desired ex-
tension position has been reached, or when an object
is being hit. The shell of each extension cylinder is
fastened to the attachment frame. The rod end of
each extension cylinder is fastened to the extension
beam.
TWIST LOCK CIRCUIT
To operate the twist locks, all four corners of the at-
tachment must be fully seated on the container to be
lifted. The attachment is seated when the attach-
ment is installed on the container and each seated
pin is pushed into the attachment and energizes all
four sensor switches. When all four sensor switches
are energized, an electric signal is sent to the twist
lock cylinder solenoid valve. Hydraulic oil will flow
to the twist lock cylinders, thereby rotating the twist
locks.
The twist locks may be operated manually by the
driver, or may operate automatically after a 2-second
time delay.
Opening the twist locks is always a manual operation
to protect against the possibility of the twist locks
opening unintentionally, the seated pins have a cam
which prevents the twist lock crank from turning if
the seated pin is not fully seated.
SEATED SIGNAL
NOTE: The adjustment procedure for both early and
later models is identical.
Twist locks must enter the corners of a container
deep enough before they can be locked. The seated
pins determine whether the twist locks have been
sufficiently entered, as the seated pins are pushed
in while the spreader sets down on a container. The
movement of the seated pin allows a proximity switch
to provide a signal to the electric system, which al-
lows locking or unlocking the twist locks. On early
models, the seated pin interacted directly with the
proximity switch. See Figure 7.
7
Operation 5000 SRM 776

1. CAM
2. BRACKET
3. PROXIMITY SWITCH
4. SPRING
5. SEATED PIN

Figure 7. Seated Pin (Early Models)

On later models, the seated pin moves a rod that al-

lows a spring to push an indicator plate toward the
proximity switch. This later design allows a better
definition of the ON/OFF signal timing. See Fig- 1. RETURN ROD
ure 8. 2. PROXIMITY SWITCH
3. SEATED PIN RETURN SPRING
4. SEATED PIN
ELECTRICAL CIRCUIT 5. NUT
6. PLATE PUSH SPRING
The electrical system of the spreader consists of three 7. INDICATOR PLATE
different areas: 8. CAM
• The control switches as operated in the truck cabin.
• The printed circuit board, processing electrical sig- Figure 8. Seated Pin (Later Models)
nals.
Two 16-pole connectors connect the electric cables
• The electrical spreader functions.
from the truck to the electric box on the rotator. The
The control switches of the truck provide input connection between the electric box on the rotator
signals to the printed circuit board on the rotator, and the box on the spreader is by means of one
and then further to the printed circuit board in the 24-pole connector.
spreader.
NOTE: Optional equipment like stop cylinders, pow-
ered pile slope, and power damping may be included

8
5000 SRM 776
in the wiring schematics and diagrams although
these options may not be part of the spreader as
delivered.
The wiring diagram in this section shows the descrip-
tion of the input signal, the pin number of the connec-
tor, and the location where each wire is connected
with the printed circuit board. The printed circuit
boards are located inside electric boxes. The electric
box on the rotator controls the following functions:
• Dampening
• Power Dampening
• Rotation
• Powered Pile Slope
The electric box on the attachment controls the func-
tions for the following:
• Sideshift
• Extension
• Twist Locks
• Lights
The PCBs process input signals both from the
truck switches and from the various senders on
the spreader. Depending on the signals received, it
activates certain functions. The logic whether or not
functions are activated is shown on the electrical
schematics. Select the proper schematic for your
spreader in Table 2.
An example of the PCB logic is the twist lock lock/
unlock function. Before sending the lock signal to the
twist lock cylinder, the following input signals must
have been received:
• Lock command (either manual or automatic).
• Seated position signals from the four seating pins.
• Unlocked position signals from the twist lock posi-
tion sensors (LH and RH).
• Extension function not activated.
Before sending the unlock signal to the twist lock
cylinder, the required input signals are as follows:
• Unlock command (manual only).
• Seated position signals from the four seating pins.
• Locked position signals from the twist lock position
sensors (LH and RH).
• Extension function not activated.
Fault Finding
On later spreader models, each connection on the
printed circuit board is provided with a LED, that
comes ON when activated. This allows verification
if the PCB receives the required input signal and/or
Operation
has activated the required function(s). These LEDs
can be either colored red, green, or yellow as follows:
• Green LEDs indicate battery voltage.
• Red LEDs indicate activated output signals.
• Yellow LEDs indicate activated input signals.
On earlier models, input signals and activated func-
tions could be verified on splitter boxes. Splitter
boxes are housings with LEDs integrated in the con-
necting cables between PCB and sensors or solenoid
valves. Each LED that comes ON when activated,
has a corresponding number that is reflected on the
wiring diagram. Select the proper wiring diagram
for your spreader on Table 2.
To check the individual wire connections between the
PCB and the sensors or solenoids, each connection
number corresponds with a wire color as indicated
on the wiring diagram.
Follow these steps to determine the fault in case of
failure:
• Determine which functions are failing (twist lock
activation, seated indication, etc.).
• For later models, open the electric box and check
that the LED signals are visible on the PCB at
the correct terminals and pins. For earlier models,
check that the correct LEDs at the splitter boxes
come ON.
• If the LED signal is ON, but the spreader function
does not work, then the PCB is probably faulty. If
the LED signal is OFF, then check all LEDs for the
relevant circuit. Check the LEDs on the proximity
switch, solenoid, and splitter box. Check wire con-
nection from PCB to solenoid or proximity switch.
Check if the proximity switch functions properly. It
should have switched ON 4 mm (0.157 in.) before
it would touch the steel. Replace if faulty.
ADDITIONAL FUNCTIONS
Automatic Locking
The automatic locking feature is controlled by PCB3.
It automatically locks the twist locks two seconds af-
ter all required input signals have been received.
On earlier series, there is a slide switch to switch
the automatic locking system ON/OFF, and there is
a small hand wheel to vary the delay between com-
pleted input signal and locking signal.
On later series, plug K1 switches the automatic lock-
ing system ON/OFF, and potentiometer P3 allows
varying the delay of the locking signal. Do not cal-
ibrate to below 1.0 seconds.
9
Container Attachment Repair 5000 SRM 776

Container Attachment Repair

REMOVE a. Disconnect the hydraulic lines between the
boom and rotator frame. Put caps on the
1. Fully extend the boom. open lines.
2. Place the attachment on a loaded container or b. Remove the lock nut and washer from the
use a lifting device to support attachment. capscrew. See Figure 10.
3. Apply parking brake. c. Use the capscrews in the threaded holes on
the flange of the sliding bushing to pull the
4. Shut off engine.
sliding bushing out.

WARNING d. Remove the capscrew that hold the pin in

Do not disconnect any hydraulic lines when the
engine is running or personal injury may oc-
cur.
NOTE: Move all control levers back and forth a min-
imum of 20 times to remove all hydraulic pressure
from pilot system.
5. Put identification tags on the hydraulic lines and
electrical connectors.
position.
e. Use a drift to push the pin out of the boom
and rotator frame hole.
f. Remove the pin from the other side of the
rotator frame using the same procedure.
g. Remove the bushings from the boom holes.

6. Disconnect the two electrical connectors between

the boom and the rotator frame.

7. Disconnect the dampening cylinder as follows:

a. Put identification tags on the hydraulic lines

during removal.

b. Disconnect the hydraulic lines at the damp-

ening cylinder. Put caps on the open lines.

c. Disconnect the dampening cylinder at the ro-

tator frame by removing nut from the pin.
See Figure 9.

d. Push the pin through the cylinder head and

frame mounting brackets with a drift.

e. Remove the pin on the other dampening

cylinder using the same procedure. 1. PIN
2. ROTATOR FRAME
f. Remove the two spacers. 3. DAMPENING CYLINDER
4. WASHER
5. NUT
WARNING
Figure 9. Dampening Cylinder to Rotator
Verify the dampening cylinder and rotator
Frame Mounting
frame cannot move or personal injury may
occur.

8. Disconnect the boom from the rotator frame as

follows:

10
5000 SRM 776 Container Attachment Repair

1. BUSHING 5. PIN
2. WASHER 6. FIXED BUSHING
3. LOCK NUT 7. CAPSCREW
4. SLIDING BUSHING

Figure 10. Boom to Rotator Frame Mounting

INSTALL the center of the bushings with the center of

1. Start the engine.
WARNING
Verify the lifting device has the rated capacity
to lift the attachment or personal injury may
occur.
2. If the attachment is on a container, drive truck
toward attachment. If the attachment is not on a
container, use a lifting device to raise attachment
so it can be installed.
3. Apply the park brake
the rotator frame holes.
c. Install the pin and fixed bushing, from the
outside toward the center of the rotator
frame.
d. Install the capscrew.
e. Install the sliding bushing.
f. Install the washer and lock nut on the cap-
screw and tighten to 320 N•m (236 lbf ft).
g. Connect the hydraulic lines between the
boom and the rotator frame.

4. Shut off the engine. 6. Connect the dampening cylinder as follows:

5. Connect the boom to the rotator frame as follows:
a. Install the bushings in both holes on the
boom so the bushings are in the center of the
holes.
NOTE: Lubricate the pin with molybdenum disulfide
grease before installing.
a. Align the rod end of the dampening cylinder
with the pin yoke.

b. Use the lift truck to move the boom into posi- b. Push the pin partway into the dampening
tion for installing the pins and carefully align cylinder head from the outside toward the
center of the rotator frame.

11
Swivel Repair 5000 SRM 776

c. Install the spacer and push the pin com- correctly as described in the Operating Man-
pletely through the dampening cylinder ual.
head.
8. Operate the hydraulic system until air is out of
d. Install the nut and tighten. the system. Bleed if necessary.

e. Install the pin on the other dampening cylin-

der using the same procedure.
f. Connect the hydraulic lines at the dampen-
ing cylinder.
7. Start the engine and operate the boom functions.
Check that functions of the boom assembly work
WARNING
Do not try to locate hydraulic leaks by putting
hands on pressurized hydraulic components.
Hydraulic oil can be injected into the body by
pressure.
9. Check for leaks.

Swivel Repair
Legend for Figure 11
1. CAPSCREW 8. CAPSCREW
2. BASE PLATE 9. WASHER
3. CAPSCREW 10. BUSHING
4. WASHER 11. SEAL RING
5. HOUSING 12. BEARING
6. SWIVEL 13. O-RING
7. MOUNTING 14. SLEEVE
FLANGE

1. Remove the six hoses from the swivel assembly.

2. Plug the hoses.

3. Remove the four M10 capscrews (8) and washers

from the mounting flange. See Figure 11.

4. Remove the four M8 capscrews (1) that mount

the base plate.

5. Remove the four M6 capscrews (3) and washers

that hold the sleeve against the swivel.

6. Slide the swivel out of the housing.

7. Inspect bushing, seal rings, O-ring, swivel, and

bearing for excessive wear and replace if neces-
sary.

NOTE: When assembling, use standard torque val-

ues.

8. Assemble in reverse order.

Figure 11. Swivel Assembly

12
5000 SRM 776
Extension Cylinders Repair
REMOVE
1. Place the lift truck on a solid, level surface.
2. Retract the spreader to the 20-ft position to allow
access to the cable chain bracket and hose con-
nections at the extension beam. See Figure 12.
3. Shut down the engine.
WARNING
Do not disconnect any hydraulic lines when the
engine is running or personal injury may oc-
cur.
4. Put identification tags on the hydraulic lines
and electrical connectors between the extension
beam and the cable chain, and between the valve
of the extension cylinder and the main frame.
5. Disconnect the hydraulic lines and electrical con-
nectors that connect with the extension cylinder.
6. If present, remove the bracket holding the split-
ter box.
7. Remove the bolts attaching the cable chain
bracket to the extension beam.
8. Tie the cable chain bracket to the extension cylin-
der with a rope in two places, while retaining the
original bend radius of the cable chain.
9. Secure the loose ends of the hoses and cables,
originally leading to the extension beam, on the
cable chain.
WARNING
Verify the lifting device has the rated capacity
of 150 kg (331 lb) or personal injury may occur.
10. Use a lifting device or lift truck to pull the exten-
sion beam out approximately 50 cm (1.6 ft) until
the inspection hole is clear of the main frame.
11. Remove the cotter pin, washer, and pin from the
rod end of the extension cylinder. Verify that the
cylinder support rests on the bottom of the exten-
sion beam.
Extension Cylinders Repair
12. Put a sling around the valve of the extension
cylinder and attach it to a crane or lifting device
capable of supporting 150 kg (331 lb).
13. Remove the cotter pin, washer, and pin from the
valve end of the extension cylinder.
14. Carefully lift the cylinder from its supporting
bracket and pull the cylinder horizontally out of
the spreader until the cylinder support reaches
the edge of the spreader frame.
15. Support the cylinder with a second strap close to
the cylinder support.
16. Remove the cylinder and put it on a support that
allows sufficient clearance to not damage the ca-
ble chain.
DISASSEMBLE
1. Place entire cylinder on a support that is long
enough to support the rod.
2. Disassemble and remove the ring by removing
the four bolts and washers. See Figure 12.
CAUTION
Use caution not to damage the finished surface
of the piston rod when removing the piston rod
from the cylinder shell.
3. Pull the piston rod out until the spacer has come
out of the cylinder together with the gland. Sup-
port the spacer and complete the removal of the
piston rod.
CAUTION
Use caution not to damage the grooves when
removing seals and other parts from the piston
rod.
4. Disassemble and remove all seals, screw, nut,
piston, bushing, gland, guide ring, and washer.
13
Extension Cylinders Repair 5000 SRM 776

1. PISTON ROD 5. CAPSCREW 9. SPACER 13. SETSCREW

2. SEAL KIT 6. GUIDE RING 10. O-RING 14. BOLT
3. WASHER 7. BUSHING 11. PISTON 15. CABLE CHAIN
4. RETENTION RING 8. GLAND 12. NUT BRACKET

Figure 12. Extension Cylinder Assembly

14
5000 SRM 776
CLEAN
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety proce-
dures.
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Verify the path of the compressed air is away
from all personnel. Wear protective goggles or
a face shield to prevent injury to the eyes.
Clean all parts in solvent and remove residual sol-
vent or allow the solvent to evaporate.
INSPECT
Inspect the parts of the extension cylinder for dam-
age, rust, or wear. Carefully inspect the rod sur-
face for dents and scratches. Verify that the internal
stroke surfaces of the cylinder shell and the grooves
for the seals do not show any nicks, scratches, or
other damage. Repair or replace parts as needed.
ASSEMBLE
NOTE: Verify that all parts are clean before assembly.
NOTE: Always use new seals. Lubricate all parts
with clean hydraulic oil.
1. Assemble the new seals, screw, nut, piston, bush-
ing gland, guide ring, and washer.
CAUTION
Use caution not to damage the finished surface
of the piston rod when installing the piston rod
into the cylinder shell.
2. Lubricate the cylinder shell bore with clean hy-
draulic oil. Put the piston rod assembly into the
cylinder shell.
3. Place the ring on the cylinder shell. Lubricate
the four threads of the cylinder shell and four
bolts with clean oil and install the four bolts/
washers and tighten.
INSTALL
1. Completely retract the extension beam.
Extension Cylinders Repair
2. Clean the tracks and lubricate in those positions
where the support wear pads for the extension
cylinder will come in contact with the extension
beam.
3. Verify that the cables and hoses are fitted and
that the cable chain with the chain bracket are
properly tied to the cylinder in two places.
4. Place a sling at the extension cylinder at the
valve side of the cylinder support plate and at
the valve itself. Verify that the contact areas
of the cylinder support and the spreader are
aligned.
5. Put the cylinder support in the spreader beam,
remove the obstructing sling, and move the cylin-
der a few meters/feet into the spreader.
6. Pull the extension beam out approximately 50 cm
(1.6 ft) until the inspection hole in the extension
beam is clear of the main frame.
7. Move the cylinder into the beam until the rod end
is at the level of the attaching bracket. Align the
ball joint with the bracket and fit the attaching
pin, washer. and cotter pin. See Figure 12.
WARNING
Verify the lifting device has the rated capacity
of 150 kg (331 lb) or personal injury may occur.
8. Move the lifting device to align the ball joint at
the valve end with the frame bracket. Fit the
attaching pin, washer, and cotter pin. Remove
the sling.
9. Retract the extension beam, remove the ropes
from the cable chain, and bolt the cable chain
bracket to the extension beam.
10. Connect the hoses and cables at the frame side
and at the extension beam side of the extension
cylinder.
WARNING
Do not try to locate hydraulic leaks by putting
hands on pressurized hydraulic components.
Hydraulic oil can be injected into the body by
pressure.
11. Start the engine and operate the extension cylin-
der function. Check if the functions work cor-
rectly, and check for any leaks.
15
Sideshift Cylinder Repair 5000 SRM 776

Sideshift Cylinder Repair

REMOVE
1. Place the lift truck on a solid, level surface.
2. Lower the attachment and shut down the engine.
3. Put identification tags on the hydraulic lines.
WARNING
Do not disconnect any hydraulic lines when the
engine is running or personal injury may oc-
cur.
Verify the rotator cannot slide from the attach-
ment when both cylinders have been discon-
nected or personal injury may occur.
5. Put a sling around the sideshift cylinder and at-
tach it to a crane or lifting device.
6. Remove the nut, ring, and pin from the rod side
of the cylinder.
7. Remove the nut, washer, bolt, and pin from the
piston side of the cylinder.
DISASSEMBLE
1. Place the entire cylinder on a support that is long
enough to support the rod.
2. Disassemble the gland using a pin wrench to un-
screw the gland. See Figure 13.

4. Disconnect the hydraulic lines to the cylinder CAUTION

and put caps on the open lines.
WARNING
Verify the lifting device has the rated capacity
of 20 kg (44 lb) or personal injury may occur.
Use caution not to damage the finished surface
of the piston rod when removing the piston rod
from the cylinder shell.
3. Disassemble the piston rod assembly from the
cylinder shell by pulling it out.

1. SNAP RING 8. GLAND

2. BALL JOINT 9. SEAL RING
3. GREASE NIPPLE 10. PISTON ROD
4. SHELL 11. O-RING
5. SETSCREW 12. O-RING
6. NUT 13. SEAL RING
7. PISTON 14. WIPER RING

Figure 13. Sideshift Cylinder

16
5000 SRM 776
CAUTION
Use caution not to damage the grooves when
removing seals and other parts from the piston
rod.
4. Disassemble and remove the piston.
5. Loosen the setscrew on the nut, then remove nut.
6. Remove the piston and the gland.
7. Remove all seals from the gland.
CLEAN
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety proce-
dures.
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Verify the path of the compressed air is away
from all personnel. Wear protective goggles or
a face shield to prevent injury to the eyes.
Clean all parts in solvent and remove residual sol-
vent or allow the solvent to evaporate.
INSPECT
Inspect the parts of the sideshift cylinder for damage,
rust, or wear. Carefully inspect the rod surface for
dents and scratches. Verify that the internal stroke
surfaces of the cylinder shell and the grooves for the
seals do not show any nicks, scratches, or other dam-
age. Repair or replace parts as needed.
ASSEMBLE
NOTE: Verify that all parts are clean before assembly.
NOTE: Always use new seals. Lubricate all parts
with clean hydraulic oil.
1. Assemble the new seals and gland on the piston
rod.
Sideshift Cylinder Repair
2. Using the nut and setscrew, assemble the piston
on the piston rod. Tightly fasten the nut and fix
with the setscrew.
CAUTION
Use caution not to damage the finished surface
of the piston rod when installing the piston rod
into the cylinder shell.
3. Lubricate the cylinder shell bore with clean hy-
draulic oil. Put the piston rod assembly into the
cylinder shell.
NOTE: No special torque is required when tightening
the gland. Tightly fasten the gland.
4. Lubricate the thread of the gland, and screw the
gland into the cylinder shell.
INSTALL
WARNING
Verify the lift device has the rated capacity to
lift the sideshift cylinder or personal injury
may occur.
1. Use a lifting device to put the sideshift cylinder in
position and install the pin, washer, spacer, and
lock nut.
2. Remove caps and connect the hydraulic lines to
the cylinder.
WARNING
Do not try to locate hydraulic leaks by putting
hands on pressurized hydraulic components.
Hydraulic oil can be injected into the body by
pressure.
3. Start the engine and operate the sideshift cylin-
der function several times to remove the air.
Check if the functions operate correctly, and
check for any leaks.
17
Power Pile Slope Cylinder Repair 5000 SRM 776

Power Pile Slope Cylinder Repair

REMOVE 6. Remove the lock nut, washer, spacer, and pin
from the rod end of the cylinder.
1. Place the lift truck on a solid, level surface.

2. Lower the attachment WARNING

3. Shut off the engine.
4. Put identification tags on the hydraulic lines.
WARNING
Do not disconnect any hydraulic lines when the
engine is running or personal injury may oc-
cur.
Verify the upper rotator frame cannot fall
when the pressure is released from the cylin-
ders or personal injury may occur.
5. Disconnect the hydraulic lines to the cylinder
and put caps on the open lines.
Verify the lifting device has the rated capacity
of 20 kg (44 lb) or personal injury may occur.
7. Put a sling around the side tilt cylinder and at-
tach it to a crane or lifting device.
8. Remove the lock nut, washer, spacer, and pin
from the other end of the cylinders.
9. Remove the cylinder and put it on a support.
DISASSEMBLE
1. Place the cylinder on a support.
2. Disassemble the gland using a pin wrench to un-
screw the gland. See Figure 14.

1. SETSCREW 9. PISTON ROD

2. NUT 10. SEAL RING
3. PISTON 11. WIPER RING
4. SEAL RING 12. GREASE NIPPLE
5. SHELL 13. BALL JOINT
6. O-RING 14. SNAP RING
7. O-RING 15. ROD END
8. GLAND

Figure 14. Power Pile Slope Cylinder

18
5000 SRM 776
CAUTION
Use caution not to damage the finished surface
of the piston rod when removing the piston rod
from the cylinder shell.
3. Disassemble the piston rod assembly from the
cylinder shell by pulling it out.
CAUTION
Use caution not to damage the grooves when
removing seals or other parts from the piston
rod.
4. Disassemble and remove the piston.
5. Loosen the setscrew on the nut, then remove nut.
6. Remove the piston and the gland.
7. Remove all seals from the gland.
CLEAN
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety proce-
dures.
Compressed air can move particles so that they
cause injury to the user or to other personnel.
Verify the path of the compressed air is away
from all personnel. Wear protective goggles or
a face shield to prevent injury to the eyes.
Clean all parts in solvent and remove residual sol-
vent or allow the solvent to evaporate.
INSPECT
Inspect the parts of the side tilt cylinder for damage,
rust, or wear. Carefully inspect the rod surface for
dents and scratches. Verify that the internal stroke
surfaces of the cylinder shell and the grooves for the
seals do not show any nicks, scratches, or other dam-
age. Repair or replace parts as needed.
Power Pile Slope Cylinder Repair
ASSEMBLE
NOTE: Verify that all parts are clean before assembly.
NOTE: Always use new seals. Lubricate all parts
with clean hydraulic oil.
1. Assemble new seals and gland on the piston rod.
2. Assemble the new seals on the piston.
3. Using the nut and setscrew, assemble the piston
on the piston rod.
CAUTION
Use caution not to damage the finished surface
of the piston rod when installing the piston rod
into the cylinder shell.
4. Lubricate the cylinder shell bore with clean hy-
draulic oil. Put the piston rod into the cylinder
shell.
NOTE: No special torque is required when tightening
the gland. Tightly fasten the gland.
5. Lubricate the thread of the gland, and screw the
gland into the cylinder shell.
INSTALL
NOTE: The shell side of the cylinder and the related
hoses are fitted at the side of the rotator.
1. Use a lifting device to put the power pile slope
cylinder in position and install the pin, washer,
spacer, and lock nut.
2. Remove caps and connect the hydraulic lines to
the cylinder.
WARNING
Do not try to locate hydraulic leaks by putting
hands on pressurized hydraulic components.
Hydraulic oil can be injected into the body by
pressure.
3. Start the engine and operate the power pile slope
cylinder function several times to remove the
air. Check if the functions operate correctly, and
check for any leaks.
19
Pendular Twist Locks Repair 5000 SRM 776

Pendular Twist Locks Repair

DISASSEMBLE 5. Remove the two capscrews and washers that hold
the bearing housing.
1. Place the lift truck on a solid, level surface.
6. Remove the arm.
2. Lower the attachment to a workable height.
7. Remove the locked/not locked sensor bracket.
3. Shut down the engine. See Figure 16.
4. Remove the indicator. See Figure 15

1. PIN 9. SPRINGS
2. BOLT 10. KEY
3. CRANK 11. SPRING PIN
4. COLLET 12. TWIST LOCK
5. UPPER BEARINGS 13. ARM
6. LOWER BEARINGS 14. BEARING HOUSING
7. BUSHING 15. INDICATOR
8. SLEEVE

Figure 15. Pendular Twist Locks Assembly

20
5000 SRM 776
1. PROXIMITY SWITCH
2. TIE ROD
3. O-RING WASHER
4. O-RING
Figure 16. Locked/Not Locked Sensor Bracket
8. Loosen one of the twist lock cylinder adjuster
bolts to allow removal of the tie rod from the twist
lock cylinder.
9. Remove the four bolts from each twist lock crank
in the same extension beam.
10. Install two of the bolts from Step 9 into the two
threaded holes in the cranks and tighten alter-
nately until the cranks are lifted off of the twist
lock shaft.
11. Remove the tie rod, with both cranks attached,
from the end beam.
12. The key used to locate the crank is held in place
with a roll pin. Remove the roll pin and key from
the twist lock.
NOTE: During the performance of Step 13, support
the twist lock from below to prevent it from dropping
out of the extension beam.
13. Pry the collets out of the recess in the twist lock.
Remove the twist lock from the extension beam.
The sleeve and lower bearing set may come out
with the twist lock. This is normal.
Pendular Twist Locks Repair
5. BALL JOINT
6. TWIST LOCK CYLINDER ASSEMBLY
7. LOCKED/NOT LOCKED SENSOR BRACKET
CLEAN
WARNING
Cleaning solvents can be flammable and toxic
and can cause skin irritation. When using
cleaning solvents, always follow the solvent
manufacturer’s recommended safety precau-
tions.
1. Clean all parts of the twist lock assembly in sol-
vent and remove residual solvent or allow the sol-
vent to evaporate.
INSPECT
1. Inspect all parts of the twist lock assembly for
damage, rust, or wear each month. When the
worn area has reduced to 25 mm (1.00 in.), the
twist locks must be replaced. Inspect the twist
lock recesses and replace, if damaged. See Fig-
ure 17.
2. Inspect the upper and lower bearing sets for dam-
age. Replace, if damaged.
3. Inspect the collets and the crank. Replace, if
worn or damaged.
21
Pendular Twist Locks Repair 5000 SRM 776

twist lock. Support the assembly by means of a

jack or other suitable device to make sure the
assembly does not fall out.

5. Install the collets with the pointed side facing up.

6. Install the key and roll pin in the keyway of the

twist lock.

NOTE: To install the tie rod, it is necessary to mount

both cranks to the tie rod before installing it into the
extension beam.

7. Install the ball joints, O-rings, and plastic wash-

ers on the tie rod ends and install the fork of the
crank over the tie rod end. Make sure the counter
sunk holes are facing up. Secure the crank to the
Figure 17. Twist Locks
tie rod by installing the pin, ring pin, and socket
head capscrew.
ASSEMBLE
NOTE: To ease in the installation of the crank to the
1. Lubricate the upper and lower bearings using
twist lock, make two alignment pins using M8×75
multipurpose grease.
bolts or socket head capscrews with the heads re-
NOTE: The spherical upper and lower bearing sets moved.
have the same swivel point. This means that both
8. Install the locating pins into the top plate of the
sets are oriented in the same direction, with the con-
upper bearing diagonally so each pin guides on
cave bearing halves (in lower position), facing up,
half of the collets.
and the convex bearing halves (in upper position),
facing down. If incorrectly oriented, the twist lock 9. Insert the tie rod into the extension beam and
will jam when swiveled sideways. fit the cranks onto the alignment pins making
sure the key and keyway are lined up. Install
2. Install the sleeve with bushes onto the twist lock
two screws in the crank, remove the alignment
and place the lower bearing set in position on top
pins, and install the remaining two screws in
of the sleeve. Install the four centering springs
the crank. Tighten all four screws to 25 N•m
in the sides of the sleeve.
(18.4 lbf ft).
3. Install the upper bearing set on the top surface
10. Adjust the twist lock angle and the proximity
of the corner plate, in the extension beam, with
switches as described in Adjustments.
the lower convex half facing up, and the upper
concave half (with threaded holes), facing down. 11. Lubricate the complete assembly using multipur-
pose grease.
4. Install the twist lock through the corner plate
in the extension beam ensuring that the upper 12. Install the locked/not locked sensor bracket.
bearing set is correctly positioned around the

22
5000 SRM 776
Adjustments
TWIST LOCK ANGLE
1. Move the twist lock cylinder rod to the fully NOT
LOCKED position. See Figure 18.
2. Check the correct alignment of the twist locks in
the twist lock sleeve in both end beams. Align the
twist lock with the twist lock sleeve by turning
the adjuster bolts of the twist lock cylinder. Keep
the cylinder rod in the NOT LOCKED position
while adjusting the bolts. If the twist locks will
not line up fully in one end beam, then divide the
misalignment equally between both twist locks
in that end beam.
WARNING
Twist locks can get caught in the corner casting
of a container, if the twist lock has not been
aligned and adjusted properly to the container.
1. TWIST LOCK
2. ADJUSTER BOLT
3. TWIST LOCK CYLINDER
Figure 18. Twist Lock Adjustment
Adjustments
3. Turn the adjustment bolts loosely up to the twist
lock cylinder rod WITHOUT either turning the
twist locks OR moving the cylinder rod.
4. Tighten the adjustment bolts while maintaining
a play of 0.05 mm (0.002 in.) between the twist
lock cylinder and the bolt heads. Too much play
will result in the piston rod ends being ham-
mered and become damaged.
5. Turn the twist locks to the LOCKED position.
Check that they can turn through a full 90
±10 degrees, compared to the unlocked position.
Check for mechanical failures if this position
cannot be obtained.
4. CYLINDER ROD
5. LOCK NUT
6. TIE ROD
23
Adjustments
LOCKED/NOT LOCKED PROXIMITY
SWITCHES
1. Turn the twist locks to the fully NOT LOCKED
position.
2. Loosen the bolts of the nylon mounting bracket
for the LOCKED/NOT LOCKED proximity
switches.
3. Position both proximity switches 3 to 4 mm
(0.118 to 0.157 in.) above the sensor plate that
is welded to the tie rod.
4. Slide the nylon mounting bracket toward the
LOCKED position, until the NOT LOCKED SIG-
NAL is OFF (watch for the yellow LED in the
not-locked sensor to go OFF). Move the mount-
ing bracket back toward the NOT LOCKED
position until the LED switches ON again. Slide
the bracket another 2 mm (0.079 in.) further
toward the unlocked position and tighten the
bolts of the nylon mounting bracket. Check that
the distance at which the NOT LOCKED signal
goes OFF does not exceed 2 mm (0.079 in.) fur-
ther toward the unlocked position, and tighten
the bolts of the nylon measured from the NOT
LOCKED endstroke position of the twist lock
cylinder.
5. Turn the twist locks to the LOCKED position
and verify that the proximity switch for the
LOCKED position switches ON just before the
final LOCKED position has been reached, but
not earlier than 10 mm (0.394 in.) further
toward the unlocked position and tighten the
bolts of the nylon 10 mm (0.394 in.) before the
locked position. Increase the distance between
the indicator arm and the proximity switch for
the locked position if the locked signal appears
24
5000 SRM 776
earlier than 10 mm (0.394 in.) before the final
locked position.
SEATED SIGNAL
1. Check that the SEATED PIN can move up and
down easily. The force needed to lift a pin is ap-
proximately 100 N (22 lbf).
2. Fix the seated pin in a position of 8 mm (0.315 in.)
below the contact surface of the attachment.
3. Loosen the nut and bolt in the sensor bracket,
which clamp the proximity switch. Move the
proximity switch about 10 mm (0.394 in.) up-
ward if the yellow LED is already ON. Slowly
slide the sensor back into the bracket until the
LED switches ON (watch for the yellow LED
on the seated sensor to switch ON). Tighten the
nut and bolt clamping the sensor. The proximity
switch for the SEATED position should be ON,
when the seated pin is 8 mm (0.315 in.), or less
below the contact surface of the attachment. The
switch should be OFF if the seated pin is more
than 8 mm (0.315 in.) below the contact surface
of the attachment.
MAXIMUM PRESSURE
Maximum pressure is 140 bar (2031 psi). On earlier
models, the 140 bar (2031 psi) pressure relief valve
is incorporated in the sideshift valve. Later mod-
els have the 140 bar (2031 psi) pressure relief valve
in the swivel valve. Adjustment of the relief valve
is identical for both types of valves. Increase relief
pressure by turning the valve clockwise. Turn the re-
lief valves counterclockwise to reduce pressure. For
the location of the relief valve, see Figure 19 and Fig-
ure 20.
5000 SRM 776 Adjustments

1. SIDESHIFT SOLENOID 5. PRESSURE RELIEF VALVE

2. SOLENOID Y54 6. TO SIDESHIFT CYLINDER
3. VALVE CARTRIDGE 7. TO EXTENSION VALVE
4. GAUGE ADAPTER

Figure 19. Sideshift Valve, Early Models

25
Adjustments 5000 SRM 776

SWIVEL VALVE the maximum pressure for the entire attachment to

140 bar (2031 psi). On some Elme models, the swivel
The swivel valve is a manifold with connections from valve also houses the pressure valve with solenoid
the truck to the swivel and then onto the rotator/ Y54. See Figure 20.
brake valve. The incorporated relief valve is to limit

1. RELIEF VALVE 2. PRESSURE VALVE 3. CHECK VALVE

Figure 20. Swivel Valve

26
5000 SRM 776 Adjustments

DAMPING PRESSURE difficult and is therefore not advisable. A defective

counterbalance valve causes either a restriction type
For the location of the relief valves for power damp- of failure or a leakage type of failure. As the coun-
ening, see Figure 4. For the adjustment of the non terbalance valves seldom fail at the same time, de-
powered dampening valve, see Figure 21. termination of the failed valve is by comparing func-
tionality of the two directions of power pile slope.
POWER PILE SLOPE PRESSURE
Pressure in the powered pile slope system is con-
trolled by the two counterbalance valves. See Fig-
ure 22. Setting of these two valves in the field is

1. RELIEF VALVE 3. CHECK VALVE

2. ANTI-CAVITATION VALVE 4. GAUGE ADAPTER

Figure 21. Dampening Valve Adjustment

27
Adjustments 5000 SRM 776

1. ELECTRO VALVE 8. PRESSURE PORT

2. COUNTERBALANCE 9. COUNTERBALANCE
3. RIGHT HAND FRONT CYLINDER PORTS 10. RIGHT HAND REAR CYLINDER PORTS
4. RIGHT HAND FRONT CYLINDER PORTS 11. RIGHT HAND REAR CYLINDER PORTS
5. LEFT HAND FRONT CYLINDER PORTS 12. LEFT HAND REAR CYLINDER PORTS
6. LEFT HAND FRONT CYLINDER PORTS 13. LEFT HAND REAR CYLINDER PORTS
7. TANK PORT

Figure 22. Powered Pile Slope

28
5000 SRM 776 Adjustments

ROTATION/BRAKE VALVE counterclockwise. Do not set the pressure higher

Initial low speed rotation is adjusted by turning
cartridge no. 3 counterclockwise to increase initial
speed, and clockwise to decrease initial speed. See
Figure 23.
High speed rotation is adjusted by turning car-
tridge no. 2 counterclockwise to increase speed, and
clockwise to decrease speed.
Attachment rotation force is increased by increas-
ing the hydraulic pressure supplied to the rotator mo-
tor. Pressure for clockwise attachment rotation is
increased by turning relief valve 9 clockwise. Pres-
sure for counterclockwise attachment rotation is in-
creased by turning relief valve 10 clockwise. Pres-
sure is decreased by turning relief valves 9 and 10
than 80 bar (1160 psi). Pressure can be verified by at-
taching a gauge at port 11 when adjusting relief valve
9. Pressure can be verified by attaching a gauge at
port 12 when adjusting relief valve 10. Minimum
pressure in the rotation circuit is controlled by re-
lief valve 14. Pressure is increased by turning re-
lief valve 14 clockwise. A higher setting will affect
rotation force. A lower setting will allow cavitation
sooner. Recommended setting is 40 bar (580 psi). Do
not set lower than 35 bar (508 psi). To verify pressure
setting, read the gauge connected to port 11, while
rotating the attachment counterclockwise. Read the
gauge connected at port 12, while rotating the attach-
ment clockwise.

1. SOLENOID VALVE 9. RELIEF VALVE

2. HIGH-SPEED CARTRIDGE 10. RELIEF VALVE
3. LOW-SPEED CARTRIDGE 11. MOTOR PORT-1
4. ROTATION SPEED SOLENOID VALVE (Y18) 12. MOTOR PORT-2
5. BRAKE RELEASE SOLENOID VALVE (Y15) 13. PRESSURE LINE
6. DRAIN PORT 14. RELIEF VALVE
7. BRAKE PORT-1 15. TANK PORT
8. BRAKE PORT-2

Figure 23. Rotation/Brake Valve

29
Adjustments 5000 SRM 776

SIDESHIFT VALVE valve that is mounted on the sideshift cylinder. See

The sideshift valve is located on top of the spreader
frame at the right hand side. The sideshift valve for
older series incorporates the main relief valve, which
is to be set at 140 bar (2031 psi). The 80 bar (1160 psi)
relief valve for the sideshift function is in a separate
Figure 19. On later series, the sideshift valve has
two parallel solenoids and it incorporates the 80 bar
(1160 psi) relief valve for the sideshift function. See
Figure 24.

1. FROM SWIVEL VALVE 5. TO LEFT HAND EXTENSION VALVE

2. ADAPTER PUMP LINE 6. RELIEF VALVE
3. ADAPTER TANK LINE 7. TO FRONT SIDESHIFT CYLINDER
4. TO REAR SIDESHIFT CYLINDER 8. TO RIGHT HAND EXTENSION VALVE

Figure 24. Sideshift Valve, Later Models

30
5000 SRM 776 Adjustments

EXTENSION VALVE sideshift valve. Apply the extension function while

the spreader is fully extended and adjust the relief
The extension valve is mounted at the shell end of valve to 80 bar.
the extension cylinder. See Figure 25. Fit a pres-
sure gauge at the adapter for the pump line on the

1. CHECK VALVE 5. TO STOP CYLINDER

2. RELIEF VALVE 6. VALVE ON EXTENSION CYLINDER, LEFT HAND
3. TO ROD SIDE OF EXTENSION CYLINDER SHOWN
4. TO TWIST LOCK CYLINDER

Figure 25. Extension Valve

31
Torque Specifications 5000 SRM 776

Maintenance
GENERAL MAINTENANCE Stop Cylinders (optional) require lubrication every
1000 hours or 6 months, at the grease nipple. Also
Twist locks can wear and need inspected on a reg- check for proper mounting.
ular basis. Lubrication of the twist locks is recom-
mended at monthly intervals and it is also recom- ADDITIONAL SPREADER MAINTENANCE
mended that they are inspected for wear and dam-
age at the same time. Figure 17 shows the wear pat- 1. Inspect main spreader component parts for dam-
tern of the twist locks. When the worn area has re- age, cracks, and distortion.
duced to 25 mm (1.00 in.), the twist locks must be re-
placed. Generally, it is recommended that the twist 2. Inspect signal/control systems for correct opera-
locks be replaced after a maximum use of 5000 work- tion.
ing hours.
3. Check hydraulic pressures periodically.
Wear Pads are used to support the extension beams
4. Check all hydraulic cylinders for leaks and re-
and the extension cylinder. Maintenance is recom-
seal.
mended every 500 working hours. Inspect the wear
pads for proper installation and for wear. The mini- 5. Inspect all hydraulic hoses for damage and leak-
mum wear for the wear pads is shown in Figure 26. age. Replace any damaged or leaking hoses.
Extend the beams to the 12 m (40 ft). Remove dirt
and sand from the sliding tracks and lubricate with
grease just enough to form a film. Use a brush at-
tached to a long stick to reach the tracks at the inside
of the main frame.

Sideshift Wear Pads maintain a play of 4 to 6 mm

(0.157 to 0.236 in.) between the spreader frame and
the vertical wear pads at the lower rotator frame.
Add shims behind the vertical wear pads when play
has exceeded 6 mm (0.236 in.).

Ball Joints at each rod end of the cylinders and

hangers require lubrication every 500 hours or 3 A. MINIMUM THICKNESS 18 mm (0.709 in.)
months, at one of the two grease nipples. Figure 26. Wear Pad

Torque Specifications
Twist Lock Cylinder Assembly Screws Sideshift Cylinder Piston Securing Nut
38 N•m (28 lbf ft) 800 N•m (590 lbf ft)

Stop Cylinder Assembly Screws Sideshift Cylinder Gland Nut

38 N•m (28 lbf ft) 800 N•m (590 lbf ft)

Stop Cylinder Piston Securing Nut Pendular Twist Lock Crank Screws
60 N•m (44 lbf ft) 25 N•m (18.4 lbf ft)

Extension Cylinder Piston Securing Nut Standard Hardware See the section Metric and
450 N•m (332 lbf ft) Inch (SAE) Fasteners 8000 SRM 231.

Extension Cylinder Gland Screws

60 N•m (44 lbf ft)

32
5000 SRM 776 Maintenance Schedule

Maintenance Schedule

Figure 27. Container Attachment Maintenance Points

Table 1. Maintenance Schedule

Item No. Item Interval Quantity Procedure

1 End Beams and Twist Locks 250 hr/1 mo 8 grease points. Lube with
1 grease nipple in multipurpose
each end box. grease with 2-4%
1 grease nipple in molybdenum
each sleeve. disulfide additive.

See Figure 27 for Item Nos.

33
Maintenance Schedule 5000 SRM 776

Table 1. Maintenance Schedule (Continued)

Item No. Item Interval Quantity Procedure

2 Slewing Ring Bearing and Gear 250 hr/1 mo 6 grease points. Lube with
4 grease nipples multipurpose
(A) mounted at grease with 2-4%
one central point molybdenum
for greasing the disulfide additive.
bearing.
2 holes (B) in
the stop block for
lubricating the
gear ring.

3 Wear Pads for Main Beams and 500 hr/3 mo 24 grease points. Lube with
Extending Beams 6 tracks on each multipurpose
extending beam. grease with 2-4%
6 tracks on the molybdenum
inside of each disulfide additive.
main beam.

4 Sideshift Slider Pads 500 hr/3 mo 4 grease points. Lube with

2 tracks on multipurpose
each side of the grease with 2-4%
spreader. molybdenum
disulfide additive.

See Figure 27 for Item Nos.

34
5000 SRM 776 Maintenance Schedule

Table 1. Maintenance Schedule (Continued)

Item No. Item Interval Quantity Procedure

5 Joint Balls 500 hr/3 mo 6 grease points Lube with
multipurpose
NOTE: There are grease with 2-4%
two grease nip- molybdenum
ples available. disulfide additive.
Only one grease
nipple is neces-
sary to grease

6 Stop Cylinders 1000 hr/6 mo 2 grease points. Lube with

multipurpose
NOTE: One grease grease with 2-4%
nipple on each molybdenum
stop cylinder. disulfide additive.

7 Extension Cylinder Support Wear 1000 hr/6 mo 4 grease points. Lube with
Pads and Tracks multipurpose
NOTE: Two tracks grease with 2-4%
in each extension molybdenum
beam. disulfide additive.

8 Rotator Transmission 2000 hr/1 yr 2 plug points. Fill with gear oil.
Plug (A) in elbow SAE 90 EP
NOTE: at top of gearbox
Change at (= filler and level
first 50 plug). Plug (B)
hours on new in the bottom of
unit. Check the gearbox (=
at 250 hr/1 drain plug).
mo.

See Figure 27 for Item Nos.

35
Troubleshooting 5000 SRM 776

Troubleshooting

PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION

No spreader functions or no Check truck hydraulic supply valve Repair supply valve.
spreader functions in one di- for correct operation.
rection.

Low main hydraulic pressure at the Adjust pressure at main relief valve
spreader main relief valve. to 140 bar (2030 psi).

Dirt in the relief valve cartridge. Clean or replace relief valve.

No electrical power at the solenoids Check for proper voltage at solenoids.

of both the truck and spreader. If voltage is present, replace solenoid.
If voltage is not present, check the
appropriate switch.

Low spreader response time. Low hydraulic pressure at the Adjust pressure at main relief valve
spreader attachment main relief to 140 bar (2030 psi).
valve.

Both extension beams will Low hydraulic pressure at the Adjust pressure at main relief valve
not extend. spreader attachment main relief to 140 bar (2030 psi).
valve.

No electrical power at the solenoids Check for proper voltage at solenoid.

of both the truck and spreader. If voltage is present, replace solenoid.
If voltage is not present, check the
appropriate switch.

One extension beam will not No electrical power at the solenoid Check for proper voltage at solenoids.
extend. mounted on the rear of the extension If voltage is present, replace solenoid.
cylinder. If voltage is not present, check the
appropriate switch.

Shock relief pressure is too low. Set relief valve pressure to 80 bar
(1160 psi).

Both extension beams will Low hydraulic pressure at the Adjust pressure at main relief valve
not retract. spreader attachment main relief to 140 bar (2030 psi).
valve.

No electrical power at the solenoid Check for proper voltage at solenoids.

valves on both truck and spreader. If voltage is present, replace solenoid.
If voltage is not present, check the
appropriate switch.

36
5000 SRM 776 Troubleshooting

PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION

One extension beam will not No electrical power at the solenoid Check for proper voltage at the sole-
retract. valve mounted on the rear of the noid. If voltage is present, replace
extension cylinder. solenoid. If voltage is not present,
check the appropriate switch.

All twist locks will not oper- Low hydraulic pressure at the Adjust pressure at main relief valve
ate. spreader attachment main relief to 140 bar (2030 psi).
valve.

No electrical power at the solenoid Check for proper voltage at solenoid.

valves on both truck and spreader If voltage is present, replace solenoid.
supply valves. If voltage is not present, check the
appropriate switch.

Twist locks of one end beam No electrical power at the twist lock Check wiring harness at solenoid or
will not operate. solenoid. replace faulty solenoid.

Faulty solenoid. Replace solenoid.

Mechanical obstacle stopping move- Remove obstacle.

ment of the twist lock tie rod.

Both rotator motors will not Low hydraulic pressure at the Adjust pressure at main relief valve
function. spreader attachment main relief to 140 bar (2030 psi).
valve.

No electrical power at the solenoid Check for proper voltage at the

valves on both truck and spreader. solenoids. If voltage is present,
replace solenoid. If voltage is not
present, check the appropriate
switch.

One rotator motor will not No power at the solenoid on the aux- Check for proper voltage at the sole-
operate. iliary block. noid. If voltage is present, replace
solenoid. If voltage is not present,
check the appropriate switch.

Rotator does not function. Incorrect pressure on the pressure Adjust pressure at main relief valve
line relief valve. to 80 bar (1160 psi).

37
Troubleshooting
PROBLEM
Sideshift cylinder will not
function.
One or all indicator lights do
not function.
Hydraulic functions other
than the function selected
are operating at the same
time.
Precise positioning of the at-
tachment is difficult.
38
POSSIBLE CAUSE
Low hydraulic pressure at the
spreader attachment main relief
valve.
No electrical power at the solenoid
valves on both truck and spreader.
No power at the solenoid on the aux-
iliary block.
Blown fuse or bulb.
The proximity sensor switch is not
functioning. No input signal to the
sensor switch. When the sensor
switch is activated an LED in the
sensor is illuminated.
The electric circuit of a particular
function is open.
Electric solenoid or relief solenoid of
a function other than the selected
function is stuck in an open position.
Air has entered one or more attach-
ment cylinders.
5000 SRM 776
PROCEDURE OR ACTION
Replace main relief valve.
Check for proper voltage at the
solenoids. If voltage is present,
replace solenoid. If voltage is not
present, check the appropriate
switch.
Check for proper voltage at the sole-
noid. If voltage is present, replace
solenoid. If voltage is not present,
check the appropriate switch.
Replace blown fuse or bulb.
Replace faulty sensor switch. Ad-
just the distance between the sensor
switch and the sensor bracket to 2 to
5 mm (0.079 to 0.197 in.).
Check for blown fuses or loose con-
nectors. Check the proper function-
ing of the printed circuit board.
Clean or replace solenoid.
Cycle affected cylinders a few times
to clear air from system.
5000 SRM 776 Schematics and Diagrams

Schematics and Diagrams

NOTE: For the correct schematics and wiring dia-
gram for the Elme spreaders. See Table 2.

Table 2. Elme Schematic Overview

Elme Hydraulic Electrical Electrical Wiring

Model Schematic Schematic Diagram
817-8198 756213 756185 756186
817-8232 757569 758962 758963
817-8273 759585 758964 758965
817-8274 758512 758964 758965
817-8289 758843 758820 758821
817-8321 759869 758820 758821
817-8333 757569 758962 758963
817-8334 757569 758962 758963
817-8362 770960 758820 758821
817-8378 771421 772165 772166
817-8379 757569 758962 758963
817-8382 770960 758820 758821
817-8411 770960 771975 771976
817-8424 759869 772604 772605
817-8466 774876 774833 774834
817-8468 774845 774905 774906
817-8469 774845 774905 774906
817-8491 774876 774174 774175
817-8499 774845 775369 775370
817-8501 774845 775369 775370
817-8529 776419 776414 776415
817-8530 776419 776414 776415
817-8570 777812 777809 777810
817-8575 774845 777979 777980
817-8576 774845 777979 777980
817-8580 774876 775174 775175
817-8585 774845 778498 778499
817-8586 774845 778498 778499
817-8610 777224 779936 779937
817-8615 779477 779452 779453

39
Schematics and Diagrams 5000 SRM 776

Table 2. Elme Schematic Overview (Continued)

Elme Hydraulic Electrical Electrical Wiring

Model Schematic Schematic Diagram
817-8621 774845 779696 779697
817-8651 777224 779936 777937
817-8680 774845 781617 781618
817-8704 777224 781835 781836
817-8734 777224 781835 781836
817-8761 783445 781835 781836
817-8763 777224 781835 781836
817-8792 783445 785096 785097
817-8793 783447 785096 785097
817-8803 777224 781835 781836
817-8804 774845 781617 781618
817-8827 783445 785096 785097

40
 NOTES

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

41
Schematics and Diagrams 5000 SRM 776

42
5000 SRM 776 Schematics and Diagrams

Figure 28. Elme Hydraulic Schematic 756213

43
Schematics and Diagrams 5000 SRM 776

44
5000 SRM 776 Schematics and Diagrams

Figure 29. Elme Hydraulic Schematic 757569

45
Schematics and Diagrams 5000 SRM 776

46
5000 SRM 776 Schematics and Diagrams

Figure 30. Elme Hydraulic Schematic 758512

47
Schematics and Diagrams 5000 SRM 776

48
5000 SRM 776 Schematics and Diagrams

Figure 31. Elme Hydraulic Schematic 758843

49
Schematics and Diagrams 5000 SRM 776

50
5000 SRM 776 Schematics and Diagrams

Figure 32. Elme Hydraulic Schematic 759585

51
Schematics and Diagrams 5000 SRM 776

52
5000 SRM 776 Schematics and Diagrams

Figure 33. Elme Hydraulic Schematic 759869

53
Schematics and Diagrams 5000 SRM 776

54
5000 SRM 776 Schematics and Diagrams

Figure 34. Elme Hydraulic Schematic 770960

55
Schematics and Diagrams 5000 SRM 776

56
5000 SRM 776 Schematics and Diagrams

Figure 35. Elme Hydraulic Schematic 771421

57
Schematics and Diagrams 5000 SRM 776

58
5000 SRM 776 Schematics and Diagrams

Figure 36. Elme Hydraulic Schematic 774845

59
Schematics and Diagrams 5000 SRM 776

60
5000 SRM 776 Schematics and Diagrams

Figure 37. Elme Hydraulic Schematic 774876

61
Schematics and Diagrams 5000 SRM 776

62
5000 SRM 776 Schematics and Diagrams

Figure 38. Elme Hydraulic Schematic 776419

63
Schematics and Diagrams 5000 SRM 776

64
5000 SRM 776 Schematics and Diagrams

Figure 39. Elme Hydraulic Schematic 777224

65
Schematics and Diagrams 5000 SRM 776

66
5000 SRM 776 Schematics and Diagrams

Figure 40. Elme Hydraulic Schematic 777812

67
Schematics and Diagrams 5000 SRM 776

68
5000 SRM 776 Schematics and Diagrams

Figure 41. Elme Hydraulic Schematic 779477

69
Schematics and Diagrams 5000 SRM 776

70
5000 SRM 776 Schematics and Diagrams

Figure 42. Elme Hydraulic Schematic 783445

71
Schematics and Diagrams 5000 SRM 776

72
5000 SRM 776 Schematics and Diagrams

Figure 43. Elme Hydraulic Schematic 783447

73
Schematics and Diagrams 5000 SRM 776

74
5000 SRM 776 Schematics and Diagrams

Figure 44. Elme Electrical Schematic 756185

75
Schematics and Diagrams 5000 SRM 776

76
5000 SRM 776 Schematics and Diagrams

Figure 45. Elme Electrical Schematic 758820

77
Schematics and Diagrams 5000 SRM 776

78
5000 SRM 776 Schematics and Diagrams

Figure 46. Elme Electrical Schematic 758962

79
Schematics and Diagrams 5000 SRM 776

80
5000 SRM 776 Schematics and Diagrams

Figure 47. Elme Electrical Schematic 758964

81
Schematics and Diagrams 5000 SRM 776

82
5000 SRM 776 Schematics and Diagrams

Figure 48. Elme Electrical Schematic 771975

83
Schematics and Diagrams 5000 SRM 776

84
5000 SRM 776 Schematics and Diagrams

Figure 49. Elme Electrical Schematic 772165

85
Schematics and Diagrams 5000 SRM 776

86
5000 SRM 776 Schematics and Diagrams

Figure 50. Elme Electrical Schematic 772604

87
Schematics and Diagrams 5000 SRM 776

88
5000 SRM 776 Schematics and Diagrams

Figure 51. Elme Electrical Schematic 774174

89
Schematics and Diagrams 5000 SRM 776

90
5000 SRM 776 Schematics and Diagrams

Figure 52. Elme Electrical Schematic 774833

91
Schematics and Diagrams 5000 SRM 776

92
5000 SRM 776 Schematics and Diagrams

Figure 53. Elme Electrical Schematic 774905

93
Schematics and Diagrams 5000 SRM 776

94
5000 SRM 776 Schematics and Diagrams

Figure 54. Elme Electrical Schematic 775174

95
Schematics and Diagrams 5000 SRM 776

96
5000 SRM 776 Schematics and Diagrams

Figure 55. Elme Electrical Schematic 775369

97
Schematics and Diagrams 5000 SRM 776

98
5000 SRM 776 Schematics and Diagrams

Figure 56. Elme Electrical Schematic 776414

99
Schematics and Diagrams 5000 SRM 776

100
5000 SRM 776 Schematics and Diagrams

Figure 57. Elme Electrical Schematic 777809

101
Schematics and Diagrams 5000 SRM 776

102
5000 SRM 776 Schematics and Diagrams

Figure 58. Elme Electrical Schematic 777936

103
Schematics and Diagrams 5000 SRM 776

104
5000 SRM 776 Schematics and Diagrams

Figure 59. Elme Electrical Schematic 777979

105
Schematics and Diagrams 5000 SRM 776

106
5000 SRM 776 Schematics and Diagrams

Figure 60. Elme Electrical Schematic 778498

107
Schematics and Diagrams 5000 SRM 776

108
5000 SRM 776 Schematics and Diagrams

Figure 61. Elme Electrical Schematic 779452

109
Schematics and Diagrams 5000 SRM 776

110
5000 SRM 776 Schematics and Diagrams

Figure 62. Elme Electrical Schematic 779696

111
Schematics and Diagrams 5000 SRM 776

112
5000 SRM 776 Schematics and Diagrams

Figure 63. Elme Electrical Schematic 779936

113
Schematics and Diagrams 5000 SRM 776

114
5000 SRM 776 Schematics and Diagrams

Figure 64. Elme Electrical Schematic 781617

115
Schematics and Diagrams 5000 SRM 776

116
5000 SRM 776 Schematics and Diagrams

Figure 65. Elme Electrical Schematic 781835

117
Schematics and Diagrams 5000 SRM 776

118
5000 SRM 776 Schematics and Diagrams

Figure 66. Elme Electrical Schematic 785096

119
Schematics and Diagrams 5000 SRM 776

120
5000 SRM 776 Schematics and Diagrams

Figure 67. Elme Electrical Wiring Diagram 756186

121
Schematics and Diagrams 5000 SRM 776

122
5000 SRM 776 Schematics and Diagrams

Figure 68. Elme Electrical Wiring Diagram 758821

123
Schematics and Diagrams 5000 SRM 776

124
5000 SRM 776 Schematics and Diagrams

Figure 69. Elme Electrical Wiring Diagram 758963

125
Schematics and Diagrams 5000 SRM 776

126
5000 SRM 776 Schematics and Diagrams

Figure 70. Elme Electrical Wiring Diagram 758965

127
Schematics and Diagrams 5000 SRM 776

128
5000 SRM 776 Schematics and Diagrams

Figure 71. Elme Electrical Wiring Diagram 771976

129
Schematics and Diagrams 5000 SRM 776

130
5000 SRM 776 Schematics and Diagrams

Figure 72. Elme Electrical Wiring Diagram 772166

131
Schematics and Diagrams 5000 SRM 776

132
5000 SRM 776 Schematics and Diagrams

Figure 73. Elme Electrical Wiring Diagram 772605

133
Schematics and Diagrams 5000 SRM 776

134
5000 SRM 776 Schematics and Diagrams

Figure 74. Elme Electrical Wiring Diagram 774175

135
Schematics and Diagrams 5000 SRM 776

136
5000 SRM 776 Schematics and Diagrams

Figure 75. Elme Electrical Wiring Diagram 774834

137
Schematics and Diagrams 5000 SRM 776

138
5000 SRM 776 Schematics and Diagrams

Figure 76. Elme Electrical Wiring Diagram 774906

139
Schematics and Diagrams 5000 SRM 776

140
5000 SRM 776 Schematics and Diagrams

Figure 77. Elme Electrical Wiring Diagram 775175

141
Schematics and Diagrams 5000 SRM 776

142
5000 SRM 776 Schematics and Diagrams

Figure 78. Elme Electrical Wiring Diagram 775370

143
Schematics and Diagrams 5000 SRM 776

144
5000 SRM 776 Schematics and Diagrams

Figure 79. Elme Electrical Wiring Diagram 776415 (Sheet 1 of 2)

145
Schematics and Diagrams 5000 SRM 776

146
5000 SRM 776 Schematics and Diagrams

Figure 79. Elme Electrical Wiring Diagram 776415 (Sheet 2 of 2)

147
Schematics and Diagrams 5000 SRM 776

148
5000 SRM 776 Schematics and Diagrams

Figure 80. Elme Electrical Wiring Diagram 777810

149
Schematics and Diagrams 5000 SRM 776

150
5000 SRM 776 Schematics and Diagrams

Figure 81. Elme Electrical Wiring Diagram 777937

151
Schematics and Diagrams 5000 SRM 776

152
5000 SRM 776 Schematics and Diagrams

Figure 82. Elme Electrical Wiring Diagram 777980 (Sheet 1 of 2)

153
Schematics and Diagrams 5000 SRM 776

154
5000 SRM 776 Schematics and Diagrams

Figure 82. Elme Electrical Wiring Diagram 777980 (Sheet 2 of 2)

155
Schematics and Diagrams 5000 SRM 776

156
5000 SRM 776 Schematics and Diagrams

Figure 83. Elme Electrical Wiring Diagram 778499 (Sheet 1 of 2)

157
Schematics and Diagrams 5000 SRM 776

158
5000 SRM 776 Schematics and Diagrams

Figure 83. Elme Electrical Wiring Diagram 778499 (Sheet 2 of 2)

159
Schematics and Diagrams 5000 SRM 776

160
5000 SRM 776 Schematics and Diagrams

Figure 84. Elme Electrical Wiring Diagram 779453

161
Schematics and Diagrams 5000 SRM 776

162
5000 SRM 776 Schematics and Diagrams

Figure 85. Elme Electrical Wiring Diagram 779697 (Sheet 1 of 2)

163
Schematics and Diagrams 5000 SRM 776

164
5000 SRM 776 Schematics and Diagrams

Figure 85. Elme Electrical Wiring Diagram 779697 (Sheet 2 of 2)

165
Schematics and Diagrams 5000 SRM 776

Figure 86. Elme Electrical Wiring Diagram 779937

166
 NOTES

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

167
Schematics and Diagrams 5000 SRM 776

168
5000 SRM 776 Schematics and Diagrams

Figure 87. Elme Electrical Wiring Diagram 781618

169
Schematics and Diagrams 5000 SRM 776

170
5000 SRM 776 Schematics and Diagrams

Figure 88. Elme Electrical Wiring Diagram 781836 (Sheet 1 of 2)

171
Schematics and Diagrams 5000 SRM 776

172
5000 SRM 776 Schematics and Diagrams

Figure 88. Elme Electrical Wiring Diagram 781836 (Sheet 2 of 2)

173
Schematics and Diagrams 5000 SRM 776

174
5000 SRM 776 Schematics and Diagrams

Figure 89. Elme Wiring Diagram 785097 (Sheet 1 of 2)

175
Schematics and Diagrams 5000 SRM 776

176
5000 SRM 776 Schematics and Diagrams

Figure 89. Elme Wiring Diagram 785097 (Sheet 2 of 2)

177
 NOTES

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

____________________________________________________________

178
 TECHNICAL PUBLICATIONS

5000 SRM 776 7/05 (11/03)(1/00) Printed in U.S.A.