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A Review on Photovoltaic Solar Energy Technology and its Efficiency

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A Review on Photovoltaic Solar Energy Technology
and its Efficiency

Ahmed Hossam Eldin Mostafa Refaey Abdelrahman Farghly


a.hossamudn44@yahoo.com moustafa.refaey@alexu.edu.eg abdelrahman.farghly@alexu.edu.eg
Department of Electrical Engineering
University of Alexandria
Alexandria, Egypt

Abstract - Energy from sun can be considered the main Solar cells were operating with 28% electricity return. There
source of all types of energies. It can be used by various are a wide range of PV cell technologies on the market today
techniques such as making full use of sunlight to directly generate and more applications.
electricity or by using heat from the sun as a thermal energy.
Using Photovoltaic (PV) cells is common in solar energy field. The
major objective of this review study is to help anyone getting
2. Photovoltaic Generation
through solar energy field by introducing developments up to
date in the field. One can be assisted and will save time of PV cell technologies are usually classified into three
building a literature review about PV by this review that is generations, depending on the basic material used [2].
considered part of a series compares the performance of PV
technologies. In this paper, a comparison survey is included 1. Crystalline Silicon
which investigates the three generations of PV cells with the latest 2. Thin Film
characteristics. 3. Concentrated photovoltaic (CPV) and Organic
Material
Index Terms - Photovoltaic technologies, Renewable Energy ,
Solar Energy, solar cells.
2.1 First-Generation: Crystalline Silicon
1. Introduction
Silicon is a semiconductor material illustrated in suitable
Photovoltaic, also called solar cells, are electronic devices for PV applications, with energy band gap of 1.1 eV.
that convert sunlight directly into electricity. Photovoltaic Crystalline silicon is the material commonly used in the PV
power were first discovered by a French scientist Edmond industry, wafer-based C-Si PV cells and modules dominate
Becquerel in 1839. The first working solar cell was the current market. Crystalline silicon cells are classified into
successfully made by Charles fritts in 1882. It was made of three types as :
thin sheets of selenium and coated with gold. The use of solar • Mono-crystalline (Mono c-Si).
panels for generating electricity and heat seems relatively • Poly-crystalline(Poly c-Si),or multi-crystalline (mc-Si).
like new development, it has actually been widely used to • Ribbon silicon
generate power since early 1900‟s. In 1954 Bell laboratory Commercial production of C-Si modules began in 1963 when
mass produced the first crystal silicon solar cell. The bell PV sharp Corporation of Japan started producing commercial PV
converted 4% of the sun’s energy into electricity a rate that modules and installed a 242 W PV module on a light house,
was considered the cutting edge in energy technology. heir the world’s largest commercial PV installation at that time [3].
scientists Daryl M. Chapin et al made a silicon-based solar Crystalline silicon technologies accounted for about 87% of
cell with an efficiency of about 6% reported in [1]. Scientists global PV sales in 2010 [4]. The efficiency of crystalline
continued to reinvent and enhanced on the design of the silicon modules ranges from 14% to 19%.
original solar cell and were able to produce a solar cell that While a mature technology continued cost reductions through
was capable of putting 20% return electricity rate. In the late improvements in materials and manufacturing processes. if the
1900‟s as awareness grew in the science community about market continues to grow, enable a number of high-volume
the effects of global warming and the need for renewable manufacturers to emerge [5].
energy sources, scientists continued to refine the silicon PV
and by early 2000 they were able to make a solar cell with 2.1.1 Mono-Crystalline silicon
24% electricity return. In just seven years scientists were
again able to increase the electricity return of silicon solar Mono – crystalline silicon cells as shown in Fig. 1 have
cell using space age materials. By 2007, modern silicon PV the highest degree of efficiency of the three most common
technologies up to 20%.
Production: is a type of photovoltaic cell material 2.1.3 Ribbon silicon
manufactured from a single crystal silicon structure
high purity silicon rods ( ingots ) are extracted from a cast String Ribbon Si wafers are grown by a vertical sheet
then cutted into thin slices ( wafers ), which are then growth technique that is currently in multi-megawatt
processed into PV cells. Expected lifespan of these cells is Production at Evergreen Solar [8]. This technique produces
typically 25 ‐ 30 years [6]. low cost Si due to the high utilization of the Si feed stock. The
high quality of the processed String Ribbon wafers has been
previously demonstrated through high minority carrier
lifetimes following cell processing. Recent research on
processing String Ribbon cells has focused on industrial type
processing. The using of screen printing for metallization and
the relatively deep junctions necessary for firing the screen
printable inks. A few years ago, it has been recorded as high
with a percentage of 16.2% efficiency cell. However, recent
cells made with screen-printing are now approaching the 16%
level .

2.2 Second-Generation: Thin-Film


Fig. 1 Mono - Crystalline cell and module [7]
Thin - film solar cells are beginning to be deployed in
2.1.2 Poly-Crystalline silicon significant quantities. Thin - film solar cells could potentially
provide lower cost electricity than c-Si wafer based solar cells
The silicon molecular structure consists of several smaller [9]. Thin - film solar cells are comprised of successive thin
groups or grains of crystals, which introduce boundaries layers, just 1 to 4 µm thick, of solar cells deposited into a
between them as Shown in Fig. 2. large inexpensive substrate such as glass, polymer, or metal
Production:The production of these cells is more and Cadmium is a by product of zinc. A potential problem is
economically and more efficient compared to mono - that tellurium is produced in far lower quantities than cadmium
crystalline. Making the solar cell to have a lower efficiency. and availability in the long term may depend on whether the
unlike mono-crystalline silicon, the silicon is cast in blocks. copper industry can optimize extraction, refining and recycling
When it hardens, it results in crystal structures of different yields. Cadmium also has issues around its toxicity that may
sizes on whose border defects occur. These defects reduce limit its use. As a consequence, they require a less
the degree of efficiency [6], Lab efficiency: 18% to 23% , semiconductor material to manufacture in order to absorb the
and Production range: 14% to 17%. same amount of sunlight (up to 99% less material than
crystalline solar cells). In addition, thin films can be packaged
Advantages: into flexible and light weight structures, which can be easily
• Well established and tested technology integrated into building Components building integrated
• Stable efficiency Photovoltaic (BIPV). The three primary types of thin-film
• less expensive than single crystal silicon solar cells that have been commercially developed are :
• square cells allow efficient packing density Amorphous silicon (A-Si and A-Si/µc-Si), Cadmium -Telluride (CdTe),
Disadvantages: Copper-Indium-Selenide (CIS) and Copper-Indium-Gallium-
• Uses expensive material Diselenide (CIGS).
• Waste in slicing wafers
• Slightly less efficient than single crystal 2.2.1 Amorphous silicon solar cells

Along with CdTe PV cells are the most developed and


widely known thin - film solar cells. Amorphous silicon can
be deposited on cheap and very large substrates ( up to 5.7 m²
of glass ) based on continuous deposition techniques, thus
considerably reducing manufacturing costs. A Companies are
also developing light, flexible A-Si modules perfectly suitable
for flat and curved surfaces, amorphous silicon module
efficiencies are in the range 4% to 8%. Very small cells at
laboratory level may reach efficiencies of 12.2% [10],[11].
see cell in Fig . 3.

Fig. 2 Poly - Crystalline cell and module [7]


The main disadvantage of amorphous silicon solar cells is
that they suffer from a significant reduction in power output
over time ( 15% to 35% ). As the sun degrades their
performance. Even thinner layers could increase the electric
field strength across the material and provide stability and less
reduction in power output, but this reduces light absorption
and hence cell efficiency. A notable variant of amorphous
silicon solar cells is the multi-junction thin-film silicon (a -
Si/µc Si) Which consists of A-Si cell with additional layers of
A -Si and micro crystalline silicon ( µc - Si) applied onto the
Substrate.
The advantage of the µc - Si layer is that it absorbs more
light from the red and near infrared part of the light
spectrum, thus increasing the efficiency by up to 10%. The
thickness of the µc - Si layer is in the order of 3 µm and
makes the cells thicker and more stable. The current deposition
techniques enable the production of multi-junction thin-films
up to 1.4 m².

Fig. 4 Illustrating a typical III-V triple junction solar [12]


Fig. 3 Amorphous solar cells
large parts of the solar spectrum and largest part of the
energy in the solar spectrum can be utilized at the same time,
if more than one p-n junctions are used in Fig. 4
2.2.2 Cadmium Telluride and Concept of Multi-junction a typical III - V triple junction cell is illustrated. As substrate,
a germanium (Ge) wafer is used. From this wafer, the bottom
The abbreviation CdTe stands for the combination of cell is created. Germanium has a band gap of0.67 eV. The
tellurium and cadmium, which are combined to produce middle cell is based on GaAs and has a band gap of about
cadmium telluride (CdTe) [6]. The material is cheaper than 1.4 eV. The top cell is based on GaInP with a band gap in the
silicon but also less efficient. As it contains the heavy metal order of 1.86 eV. Let us take a closer look on how a multi-
cadmium, the take back of the modules after reinstallations is junction solar cell works. Light will enter the device from the
guaranteed. At present, a maximum degree of efficiency of top. As the spectral part with the most energetic photons (like
16 % is achieved. blue light) has the smallest penetration depth in materials, the
junction with the highest band gap always acts as the top cell.
2.2.2.1 Concept of Multi- Junction On the other hand, as the near infrared light outside the visible
spectrum has the longest penetration depth, the bottom cell is
PV devices can reach very high efficiencies because they the lowest band gap.Fig. 5 shows the J-V curve of the three
are often based on the multi - junction concept, which means single p-n junctions. We observe p-n junction one has the
that more than one band gap is used. The maximum theoretical highest open circuit voltage and the lowest short circuit current
efficiency of single-junction cells is described by the density, which means that this p-n junction has the highest
Shockley-Queisser limit. A large fraction of the energy of band gap. In contrast, p-n junction three has a low open circuit
the energetic photons are lost as heat, while photons with voltage and a high current density, consequently it has the
energies below the band gap are lost as they are not lowest band gap. p-n junction two has a band gap in between.
absorbed., e.g, if we use a low band gap material, a large Hence, if we are designing a triple junction cell out of these
fraction of the energy carried by the photons will be not used. three junctions, junction one will act as the top cell, junction
However, if we use more band gaps, the same amount of two will act as the middle cell and junction three will act
photons can be used but less energy is wasted as heat. Thus, as the bottom cell.
Fig. 7 Multi-junction circuit [12]

Fig. 5 The J -V curves of the three junctions [12] Table. 1 Efficiency recent for research of PV and CPV [13]

For understanding how the J - V curve of the triple Type Effeciency


Single-Junction ( non concentrator ) 25%
junction looks like, we take a look at the equivalent circuit. Single-Junction ( concentrator ) 27.6%
Every p-n junction in the multi-junction cell can be Double-Junction ( non concentrator ) 31.1%
represented by the circuit of a single – junction cell Double-Junction ( concentrator ) 32.6%
Fig. 6. As the three junctions are stacked onto each other, Triple-Junction ( non concentrator ) 37.7%
they are connected to each other in series, as illustrated in Triple-Junction ( concentrator ) 44%
Four-junction ( non concentrator ) 37.8%
Fig. 7. In a series connection, the voltages of the individual
cell add up in the triple junction cell. Further, the current
density in a series connection is equal over the entire solar
cell. hence the current density is determined by the p-n 2.2.3 Copper-Indium-Selenide (CIS) and Copper-Indium
junction generating the lowest current. The resulting J -V Gallium-Diselenide (CIGS)
curve is also in Fig. 5. We see that the voltages add up and
the current is determined by the cell delivering the lowest (CIGS) PV cells offer the highest efficiencies of all
current [12]. thin-film PV technologies. CIS solar cell production has been
The development of efficiency in multi-junction as follow successfully commercialized by many firms as shown in
From with concentration method will discuss in the Table. 1. Fig. 8. Current module efficiencies are in the range of 7% to
16%, but efficiencies of up to 20.3% have been achieved in the
laboratory, close to that of C-Si cells [14]. The race is now on
to Increase the efficiency of commercial modules. CIGS
producer Solar Frontier has reached an annual Production
capacity of 1 GW (Bank Sarasin, 2010). on the one hand, the
CIGS module has the advantage of a low static load thanks to
its light cells, while it also has the ability to absorb direct and
indirect sunlight and is therefore suitable for use on flat roofs
and in winter.

Fig. 6 Single junction circuit [12]

Fig. 8 Copper-Indium-Selenide (CIS) cells


2.3 Third-Generation PV technology transmittance is more than 70% designed the full glass high
concentration ratio PV modular with second concentration lens
Third - generation PV technologies are at the pre- of small aperture between the Fresnel lens and cells [18],
commercial stage and vary from technologies under which further improve the light concentration. The
Demonstration ( Multi - junction concentrating PV ) to novel concentrating ratio of the concentrator system reaches 1000,
concepts still in need of (quantum-structured PV cells). Some and the size of PV is only 1.2 mm. It is convenient to scale up
third - generation PV technologies are beginning to be the module and improve its weathering resistance. [19]
commercialized, but it remains to be seen how successful designed a line focused PV system with Fresnel lens. It was
they will be in taking market share from existing technologies. found that heat conduction between solar cells and heat
There are four types of third-generation PV technologies: absorber is crucial to the energy efficiency of the whole
Concentrating PV (CPV), Cooling of concentrating PV system.Recently, [20]conducted extensive indoor experimental
system, Organic solar cells and Dye-sensitized solar cells investigation on the heat loss from a point focus Fresnel lens
(DSSC).Responsible for the charge separation (photocurrent) PV concentrator with a concentration ratio of 100 times
under a range of simulated solar radiation intensities between
200 and 1000 W/m at different ambient air temperatures,
2.3.1 Concentrating photovoltaic technology and natural and forced convection. It was found that the solar
cell temperature increased proportionally with the increase
The concentrator is an important component for in simulated solar radiation for all experimental tests,
concentrating PV systems. It is classified according to optical indicating that conductive and convective heat transfer were
principle, concentrator types, and geometric concentration significantly larger than the long wave radiative heat transfer
ratio. The line focus solar concentrator includes the lens, within and from the system.
parabolic trough, and line focusing parabolic collector. The
point focusing concentrator is called the axial concentrator.
The concentrator lens or reflectors of this type of concentrator
are on the same optical axis of the solar cell [15]. According
to the geometric concentration ratio, the concentrator can be
divided into a low-concentration system and a high
concentration system with a solar tracking. Although the
concentration ratio of the low-concentration system is not
high, the scattered radiation can be used without a solar
tracking and be applied in the area with inadequate direct
radiation. Generally, if the concentration ratio is more than 10,
the system can only use direct sunlight. As a result, the
tracking system must be adopted. Since the mid - 1970s,
with a concentration ratio of 50 and efficiency of 12.7%, the
first concentrating PV system was developed in Sandia
National Laboratories in US. This technology has rapidly
developed. In its earlier stage, the Fresnel lens was superior
in property to other light concentrating devices.
The passive cooling was also feasible with the high-
concentration ratio, and the application of the diamond plate
and copper heat sink promoted the development of the
technology. The schematic diagram of the PV concentrator
Fresnel lens is shown in Fig. 9. The solar PV power generation
has benefited from the improvement of the Fresnel lens. For Fig. 9 Schematic of PV concentrator Fresnel lens
instance, the 20 kW point focusing Fresnel lens array was
developed by A monix and Sun Power after 15 years of The reflecting concentrator can overcome this weakness. The
continuous research designed the modularized and micro point focused rotating parabolic concentrators and the line
faceted Fresnel lens with a moderate concentration ratio, focused trough-type concentrators PV systems are mostly
bringing about efficient superposition and finally uniform employed in the reflective PV concentrator. A representative
distribution of incident solar flux [16],[17]. They also 10 m trough concentrator PV with geometric concentration
formulated a mathematical model to solve the distribution of ratio of 30.8 is shown in Fig. 10(a) [21].The trough-type PV
the energy flux on PV panel and the collecting efficiency. The system caused the solar cell to be between the sun and the
calculation indicates that the non - uniformity of energy reflecting surface. The solar cell is always below the reflective
distribution remains within 20%. Under the condition of the parabolic focal line where the rays are inevitably sheltered,
lower-middle concentration ratios (50 times), the radiation thus leading to optical non - uniform flux distribution. In
recent years, the butterfly – shaped PV concentrator has been 2.3.2 Cooling of Concentrating PV System
developed. A row of plane mirrors is installed at its bottom.
A solar cell module is fixed on its top, reducing the shelter of For different types of concentration PV at a fixed
sunlight by the PV devices to a certain extent [22] developed temperature, the general tendency of the change in the solar
a butterfly - shaped PV concentrator, as shown by the Fig. cell efficiency corresponds to the change in the concentration
10(b). The sunlight reflected through the mirror plane ratio. The cell efficiency increases with the increase in the
uniformly reaches the solar cell array of the concentration ratio at the low concentration ratio and
corresponding side, with its concentrations varying between decreases with the increase in the concentration ratio at the
2 and 12 times. A multidisc parabolic concentrator PV with high-concentration ratio. Under the condition of the given
adual-axis tracking system was developed by NREL of US. output power, the tandem-type cell may increase the voltage
This disc type concentrator system includes 16 reflecting output and reduce the ohmic loss. However, the non -
surfaces, with each surface containing 76 reflecting blocks. uniformity of light intensity distribution and the poor heat
The mirror area of the system covers 113 m with a highly dissipation leads to overheat of the cell panel, affecting the
precise tracking system and a concentration ratio of 250 [23]. current output of the whole cell array. This is called “the
The well - known Spanish solar energy research institution current matching problem.” The effective PV cell cooling or
PSA developed a multidisc PV concentrator demonstration the appropriate design of the concentrator may lessen the
system with a concentration ratio of 2000. It includes the consumption of the parasitic power [27].
heliostat, optical grating, multidisc concentrator, and PV board J.Wennerberg, J.Kessler at el [28] demonstrated that the
and can simultaneously test the PV response to the direct distribution of light intensity produced by the parabolic trough
solar radiation and thermal flux distribution [24]. In terms of concentrator is similar to a Gaussian curve. Compared to
the low concentration PV system, [25] integrated the mono- uniform illumination, both the open - circuit voltage and
crystalline silicon solar cell into the V-type reflection trough efficiency of the concentrator PV cell would decrease. The
made of aluminum foil. decrease could be aggravated when the peak intensity of
light distribution is increased. This decrease may lead to a
serious non-uniform flux distribution. Currently, tandem type
module was adopted by most polycrystalline silicon solar cells
and the current output of each cell module is equal in this case.
For such type of module, the low light intensity in some areas
(corresponding to the smaller light current) greatly limits the
general current output of the whole PV system. Therefore, in
case one or more cells are shaded, module performance will be
limited by the output of these cells [29].

2.3.3 Organic solar cells

(a)
Organic solar cells are composed of organic or polymer
materials as shown in Fig. 11. They are inexpensive, but not
very efficient. Organic PV module efficiencies are now in the
range 4% to 5% for commercial systems and 6% to 8% in the
laboratory [30]. In addition to the low efficiency, Suppliers of
organic solar cells are moving towards full commercialization
and have announced plans to increase production to more than
1 GW [31].Organic cell production uses high speed and low
temperature roll-to-roll manufacturing processes and standard
printing technologies. As a result, organic solar cells may be
able to compete with other PV technologies in some
applications, because manufacturing costs are continuing to
decline and are expected to reach $ 0.50/W by 2020
[32].Organic cells can be applied to plastic sheets in a manner
similar to the printing and coating industries, meaning that
(b)
organic solar cells are light weight and flexible as shown in
Fig. 12, making them ideal for mobile applications and for
Fig. 10 Representative CPV system [26] fitting to a variety of uneven surfaces. This makes them
a) Trough CPV system particularly useful for portable applications, Potential uses
b) Butterfly-shaped include battery chargers for mobile phones, laptops, radios,
Flash lights, toys and almost any hand held device that uses a 2.3.4 Dye-sensitized solar cells (DSSC)
battery.They can also be rolled up or folded for storage when
not In use. These properties will make organic PV modules Solar cells use photo-electrochemical solar cells, which
attractive for building-integrated applications as it will expand are based on semiconductor structures formed between a
the range of shapes and forms where PV systems can be photo - sensitized anode and an electrolyte. In a typical
applied. Another advantage is that the technology uses DSSC, the semiconductor nano crystals serve as antenna
abundant, non-toxic materials and is based on a very scalable that harvest the sunlight (photons). the dye molecule is
production process with high productivity. Novel and responsible for the charge separation (photocurrent). It is
emerging solar cell concepts in addition to the above unique in that it mimics natural photosynthesis [36]. These
mentioned third-generation technologies that relay on using cells are attractive because they use low cost materials and
quantum dots/wires, quantum wells, or super lattice are simple to manufacture, e.g, titanium dioxide covered by a
technologies [33]. These technologies are likely to be used in light absorbing pigment. However, their performance can
concentrating PV technologies where they could achieve very degrade over time with exposure to UV light and the use of a
high efficiencies by overcoming the thermodynamic liquid electrolyte can be problematic when there is a risk of
limitations of conventional (crystalline) cells. The novel freezing.
concepts, often incorporating enabling technologies such as 3. Black silicon solar cell
nanotechnology, which aim to modify the active layer to
better match the solar spectrum [34]. New nanostructured silicon solar cells coated with a
passivating film as shown in Fig. 13, The nanostructuring of
silicon surfaces is a promising approach to eliminate front-
surface reflection in photovoltaic devices without the need for
a conventional antireflection coating. This might lead to both
an increase in efficiency and a reduction in the manufacturing
costs of solar cells. However, all previous attempts to integrate
black silicon into solar cells have resulted in cell efficiencies
well below 20% due to the increased charge carrier
recombination at the nanostructured surface. Here, we show
that a conformal alumina film can solve the issue of surface
recombination in black silicon solar cells by providing
excellent chemical and electrical passivation. We demonstrate
that efficiencies above 22% can be reached, even in thick
interdigitated back-contacted cells, where carrier transport is
very sensitive to front surface passivation. This means that the
surface recombination issue has truly been solved and black
silicon solar cells have real potential for industrial production.
Furthermore, we show that the use of black silicon can result
in a 3% increase in daily energy production when compared
with a reference cell with the same efficiency, due to its better
Fig. 11 Organic PV construction [35]
angular acceptance [37].

Fig. 12 Organic PV sample [35] Fig. 13 Black Silicon Solar Cell


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