VMS Pali

CONSTRUCTION OF PETROLEUM STORAGE DEPOT AT PALI,
RAJASTHAN
Doc No.: NAYA-PALI-PI-VMS-001 Rev: 00 Date: 03-02-2019
VALVE MATERIAL SPECIFICATION
Rev Date Description Prepared Reviewed Approved Client Review

0 03-02-2019 Issued for Approval JK PP PCS
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TABLE OF CONTENTS
Sr. No. Description

1.0 INTRODUCTION
2.0 GENERAL REQUIREMENTS
3.0 MATERIAL OF CONSTRUCTION
4.0 BALL, BUTTERFLY & GLOBE VALVE
5.0 GATE VALVE
6.0 CHECK VALVE
7.0 NON-DESTRUCTIVE EXAMINATION
8.0 PRESSURE TESTING
9.0 FUNCTION TESTING
10.0 PAINTING
11.0 ENGINEERING DATA REQUIRMENT
12.0 GUARANTEE
13.0 SPARE PARTS
14.0 REFERENCES
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Sr. No. Description

15.0 REFERENCE STANDARDS
16.0 ATTACHMENTS – VALVE DATASHEETS
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1.0 INTRODUCTION
Nayara Energy Limited proposes to set-up a Petroleum Depot at Village: Sawaipura,

Chotila, Dist: Pali. The product will be received by Tank wagon ex Essar Oil’s Vadinar
Refinery, the product will be stored in IFR (MS) / CR (HSD) Tanks and the same will be
delivered by Road to Dealers and bulk Customers / Consumers. The nearest railway
station is Kairla.
Approx. 60 acres of land is acquired for setting up of this depot.
The depot shall be designed & constructed for full compliance with OISD 117,118, 244
& other statutory codes & standards as applicable.
2.0 GENERAL REQUIREMENTS
2.1 GENERAL
2.1.1 The valve purchase specifications detailed in this Specification shall be used in
the purchase and specification of new valves. Any substitution to or variance
from this Specification requires written approval from the purchaser before
implementation.
2.1.2 Codes, standards, and specifications referred to in this Specification, in the

valve purchase descriptions, or in any referenced document form a part of the
requirements of this specification in the manner and to the extent specified.
2.1.3 Modifications shall not be performed on a valve to bring it into conformance

with the valve purchase description without the written approval of the
purchaser. Modification to a valve shall maintain the manufacturer’s warranty.
2.2 DEFINITIONS
Manufacturer : The party responsible for making the Valves

Owner : The party who owns the facility wherein the Valves will be used.
Supplier : The party responsible for providing the Valves.
Purchaser : The party who awards the contract to the supplier. The Purchaser may be owner or
the owner’s authorized agent.
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2.3 DESIGN
2.3.1 The Purchaser shall supply valve data sheets. They shall provide details of
pressure, temperature and fluids, as well as constructional details of the
valves. Valve design shall conform to the latest revision of the standard noted
in the valve purchase description.
2.3.2 Valve design and pressure ratings shall be in accordance with ASME B31.3 and
standards as stated in the datasheet.
2.3.3 All Ball valves and Butterfly Valves with non-metallic seats or seals intended for
use in hydrocarbon service, Fire water, foam solution and foam concentrate
shall be fire tested and certified in accordance with API 607.
2.3.4 Wherever possible, valves shall be designed so that maintenance can be carried
out without the use of special tools. Where such tools are required, the
Supplier shall provide full details at the time of his quotation.
2.3.5 All carbon steel valve bodies shall be designed with a minimum corrosion
allowance of 1.5 mm.
2.3.6 Valve stems shall be blow out proof, meaning they shall be mechanically
retained within the valve when the bolted or screwed gland is removed. All
stems shall be designed to withstand twice the maximum operating torque.
2.3.7 Manufacturers and sub-suppliers shall have ISO 9000 certification and shall be
regularly assessed in accordance with the Purchaser’s quality assurance
procedures. Manufacture of valves shall be carried out in accordance with an
approved quality plan.
2.3.8 Weld repairs on forgings shall not be permitted.
2.3.9 Flanged and hub ends shall be forged or cast integrally with the valve body.
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2.3.10 Casting repairs shall be made in accordance with the ASTM specification to
which the casting was procured. Repair of castings by impregnation with
metallic or non-metallic materials is not permitted. Repairs are not per-mitted
on cast iron, ductile iron, or bronze valves.
2.4 OPERATION
2.4.1 Purchaser data sheets define the standard type of operator for various size
ranges. Where necessary to meet the requirements in 2.4.6, the Supplier may
offer alternative operators; this shall be highlighted at quotation stage for
Purchaser approval.
2.4.2 Quarter turn valves shall be fitted with stops to prevent over travel at both the
fully opened and fully closed positions.
2.4.3 Lever operated valves shall be designed so that the lever is parallel to the pipe
when the valve is fully open. It shall not be possible to assemble the lever in an
incorrect orientation.
2.4.4 Gear operators shall be bevel gear type and shall be enclosed suitable for
outdoor service in a marine environment. Housing material shall be cast steel
or equal. Operation shall be clockwise to close the valve. Gear operators shall
be weather proof.
2.4.5 Where valves are required to be insulated in service, extended stems shall be
provided, and all operating and torque tests shall be carried out with the
extended stems installed. The purchaser shall advise when extended stems are
required and what length of extension is required. The Supplier shall submit
details for approval as part of his vendor drawing submission. Extended stems
for underground valves shall be oil-filled fully enclosed type.
2.4.6 Manually operated valves shall have a maximum lever length of 450mm or a
maximum hand wheel diameter of 750mm. The force required to opening or
closing of the valve with a rim pull shall not exceed 80 pounds (336 N).
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2.4.7 Gear operation shall be as under
Valve type Class Size Requiring Gear Intended for Service

Operator
Gate Valve 150 Class 14” and larger Liquid Hydro-carbon
Globe Valve 150 Class 14” and larger Liquid Hydro-carbon
Ball Valve 150 Class 6” and larger Liquid Hydro-carbon and Nitrogen
Butterfly Valve 150 Class 8” and larger Liquid Hydro-carbons, Fire water, foam
solution, waste water etc.
2.4.8 Hand wheel on valves shall be permanently marked with “Open / Close” arrow
indicator.
2.5 END CONNECTIONS
2.5.1 Butt weld ends shall be beveled in accordance with ASME B16.25, unless
otherwise advised by the Purchaser.
2.5.2 Threaded ends shall be in accordance with ASME B16.11. Threading for all male
and female threaded valve ends for connections to piping shall be as per ANSI B
2.1.
2.5.3 Unless otherwise specified in the valve purchase description or purchase order,
the finish for gasket contact faces of flanged ends shall conform to ASME B16.5
/ 16.47 Series A. Scratches or other damage to these surfaces in excess of those
permitted by ASME B16.5 / 16.47 Series A shall not be accepted.
3.0 MATERIAL OF CONSTRUCTION
3.1 GENERAL
3.1.1 Materials shall be as specified in the valve data sheets. All materials shall be
new and unused.
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3.1.2 Substitution
i. Substitution of castings in which pressure-retaining parts have been

specified as forged is not permitted without written authorization from the
purchaser.
ii. Substitution of alternate materials for materials specified on the purchase
order or in the valve purchase description is not permitted without written
authorization from the purchaser.
3.1.3 Where hard facings, nickel plating or overlays are supplied, the material details
and the methods of deposition shall be submitted for Purchaser approval at
quotation stage.
3.1.4 Valve trim materials, seals, packing and gaskets are specified on the data
sheets. Where the Supplier, for reasons of cost, availability or mechanical
strength prefers other materials, the Supplier shall request approval in writing
for the use of the alternative material at the quotation stage. An example of
such substitution might be SS17-4PH in lieu of SS316, which will be acceptable
in some applications but not in others. In all cases, the Supplier shall consider
possible galling and corrosion in his selection of trim materials.
3.1.5 Where valve data sheets call for generic material types such as “Viton”,
“Stellite” or “HNBR”, this does not suggest that all grades of the material
would necessarily be acceptable. The Supplier shall consider all service
conditions on the data sheet and shall select an appropriate grade to suit the
service. Selection shall be subject to approval by the Purchaser at quotation
stage. Rubber and plastic components in contact with process fluid shall be
manufactured from virgin materials. Re-processed materials are not acceptable
and shall be compatible with fluid to be handled.
3.1.6 Material of construction of yoke shall be minimum equivalent to body / bonnet

material.
4.0 BALL VALVE, BUTTERFLY VALVE & GLOBE VALVE
4.1 Where data sheets specify seat-supported design, trunnion-mounted shall be an

acceptable alternative in all cases.
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4.2 Reduced bore ball valves shall not be used for sizes 1.50 in. and below unless
otherwise specified. Also, unless otherwise specified in the datasheet, diameter of the
reduced bore for sizes 2” and above shall be one nominal size below the valve size.
4.3 Valves shall be of anti-static design, ensuring electrical continuity between all
metallic components.
4.4 Valves shall be capable of operating and sealing with the full design differential
pressure in either direction.
4.5 Ball valves shall feature automatic body cavity relief by mean of the seat design;
holes drilled in the ball shall not be acceptable. Where double piston effect seats
areas specified, cavity relief shall be ensured by means of a relief valve.
4.6 Hollow ball construction is not permitted.
4.7 The ball of ball valve shall not protrude outside the end flanges of valve.
4.8 As a pre-qualification, fire safe test as per API 607 shall be carried out on soft sealed
ball valves.
4.9 Butterfly valves shall be high performance type with offset disc for hydrocarbon
service.
4.10 Ball / Globe valves shall be set half open for filling and during testing.
5.0 GATE VALVE
5.1 Wedge type gate valves shall have flexible wedge for all sizes and services.
5.2 Valves shall be capable of operating and sealing with the full design differential
pressure in either direction.
5.3 Valves shall be fitted with a back seat, which shall ensure that stem packing is
isolated from the line fluid when the valve is fully open.
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5.4 Through conduit gate valves of the solid or expanding slab type are primarily intended
for dirty, sandy or abrasive service and shall be provided with applicable features,
such hard faced lapped seats and gates, seat skirts and body flushing connections.
5.5 Gate valves shall be set half open for filling and during testing.
6.0 CHECK VALVES
6.1 Wafer type check valves and Piston type check valves shall be used for services
provided in the data sheet.
6.2 When fully open, the plates of dual plate type valves shall maintain at least 2 mm all
round clearance with the bore of the mating piping flanges. The Supplier shall state
the minimum permissible pipe bore for his valve design.
6.3 Where spring-loaded piston type check valves are specified on data sheets, spring
loaded ball type shall also be acceptable.
6.4 The hinge and disc of swing check valves shall be arranged so that, when installed in a
vertical line with flow upwards, the disc shall always close by gravity alone when flow
stops.
6.5 Preferred location of check valves are to be installed at discharge of Pumps and near
Tank inlet nozzle.
6.6 The direction of normal flow shall be clearly marked with an arrow on the valve body.
7.0 NON-DESTRUCTIVE EXAMINATION
7.1 Valves intended for Hydrocarbon service shall be examined and inspected in
accordance with their referenced manufacturing standard, as a minimum.
7.2 NDE methods, procedures and operator qualifications are subject to Purchaser review
and approval. The requirements in ASME B16.34 annex 1, 2, 3 and 4 shall be minimum
standards.
7.3 NDE shall be carried out after heat treatment and machining.
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8.0 PRESSURE TESTING
8.1 All valves shall be pressure tested in accordance with API 598 / ASME B16.34 as
modified by the specific pressures and additional tests shown on the valve data sheet
and this specification. Valves specified to API 602 and API 600 design standard shall be
tested in accordance with API 598.
8.2 During the pressure tests, valve bodies shall not contain any substance other than the
test fluid.
8.3 Hydrostatic test fluid shall be a water solution with wetting agent and pH between 6.0
and 8.0. Where stainless steel valves are tested, the water shall contain less than 30-
ppm chlorides. Pneumatic test fluid shall be dried and filtered air or nitrogen.
8.4 Hydrostatic testing shall be carried out before pneumatic testing. Valves shall be
dried internally immediately after hydrostatic testing is completed. Stem packing
shall be thoroughly dried or replaced before pneumatic testing.
8.5 Butterfly valves shall undergo disc strength tests in accordance with BS6755 part 1
except the test shall be repeated with pressure on the other side of the disc and both
tests shall be recorded.
8.6 Block valves of the ball, gate, and butterfly shall have all seat tests carried out and
certified in both flow directions.
8.7 When valves are used for blocking or isolating the hydro test sections, the differential
pressure across the valve seat shall not exceed the seat test pressure.
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8.8 Valves which shall be included in hydro test shall be marked on a list and that list
shall contain the following info
i. Valve Tag No
ii. Location of Valve
iii. Valve PO
iv. Shop Pressure Test Certificate
v. Test medium
vi. Test pressure
vii. Expected duration of valve exposure to test fluid
9.0 FUNCTION TESTING
9.1 All valves shall be subjected to functional tests during the pressure test procedure.
The tests shall involve cycling the valve from fully open to fully closed and back to
fully open before each pressure test.
9.2 Valves shall be torque tested at maximum differential operating pressure to

demonstrate that the operating force is less than the limits specified in section 2.4.6
Where more than one valve of a specific size / rating / model has been purchased in a
batch, one torque test shall suffice to cover all the similar valves.
9.3 Block valves of the ball, gate and butterfly types shall have all torque tests carried
out and certified in both flow directions.
10.0 PAINTING
Carbon and low alloy steel valves shall be painted or coated in accordance with
Oiltanking Building specifications BS-003
11.0 ENGINEERING DATA REQUIRMENT
11.1 DOCUMENTATION
11.1.1 Manufacturer’s complete descriptive and illustrative catalogue / literature.
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11.1.2 Detailed dimensioned descriptive cross section drawing with parts / material
List, weight etc.
11.1.3 Drawings for valves with accessories like gear operator, extension bonnet,
extended bonnet, extended stems etc. giving major salient dimensions.
11.1.4 If the valve is regretted or has no deviation, the manufacturer shall write
clearly on valve specification / datasheet as “Regret” or “No deviation”
11.1.5 If there is any deviation, the same shall be listed clause wise.
11.1.6 Vendor shall submit for approval drawings mentioned above before start of
manufacture.
11.1.7 Test report shall be supplied for all mandatory tests as per applicable code.
11.1.8 Material Test certificate of the pressure containing parts shall be furnished for
the valves applied. Material test certificates for the other parts also be
furnished for verification during inspection.
11.1.9 Catalogues / Drawings (6 sets) shall be furnished along with delivery for
purchaser’s record for all categories / types of valves.
11.2 WELDING PROCEDURES
11.2.1 Welding Procedure Specifications (WPS) and Procedure Qualification Records

(PQR) shall be in accordance with ASME Boiler and Pressure Vessel Code,
Section IX.
11.2.2 Individual WPSs and PQRs shall be available for examination by the purchaser
upon request.
11.2.3 If specified on the purchase order, a WPS and a PQR shall be submitted to the
purchaser for approval before the start of manufacturing.
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11.3 Material Certification
The following sections apply to all valves with body and bonnet material specified to
an ASME (SA or SB) specification:
11.3.1 Upon request by the purchaser, the supplier shall furnish the manufacturer’s
certificate of compliance with the referenced ASME specification for the body
and bonnet.
11.3.2 The certification shall also state compliance with applicable ASME
specifications for the bonnet bolting.
11.3.3 If required by the purchaser, these documents shall be identified with the
purchaser’s purchase order number and valve tag number and shall be signed
by the manufacturer’s authorized agent.
11.3.4 ASTM materials may be substituted for materials specified as ASME if the ASME
specification is indicated (below the title) to be identical with the
corresponding ASTM specification for the grade, class or type produced.
11.3.5 The manufacturer shall state the dual compliance on the certificate of
compliance.
11.3.6 ASTM specification substitutions shall be submitted for acceptance before

processing the purchase order.
11.4 INSTALLATION INSTRUCTIONS
11.4.1 The manufacturer’s instructions for installation, welding, and post-weld heat
treatment for all socket-welding and butt-welding end valves shall be provided.
11.4.2 If required, instructions for disassembly and reassembly of valves shall be

included. If disassembly is required, a list of the manufacturer’s recommended
replacement parts shall be furnished.
11.4.3 If a manufacturer does not require special procedures, a written certification

to this effect shall be provided with the valves.
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11.5 OTHER MANUFACTURER DOCUMENTS
11.5.1 For all valves not manufactured in accordance with a national standard, both
the maximum allowable hydrostatic shell and closed- seat test pressures that
valves can be subjected to during field pressure testing shall be furnished.
11.5.2 Upon request by the purchaser, the following procedures shall be furnished:
a. Bolted joint connection (i.e., bolting pattern and torque)

b. Cleaning
c. Field installation
d. Final inspection
e. Heat treatment
f. In-process inspection
g. Marking
h. Non-destructive examination
i. Packing
j. Painting
k. Pressure testing
l. Repair
m. Shipping
n. Supplemental high-pressure testing
o. Tagging
p. Valve assembly
q. Welding
The procedures shall be written such that a person familiar with the type of
work described can complete the task by following instructions in the
document.
11.5.3 If engineering data other than that listed in this Specification is required, a
statement of those requirements shall be included in the request for quotation
and / or purchase order.
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11.6 IDENTIFICATION
11.6.1 Manufacturer’s Markings
Each valve shall be marked in strict accordance with ASTM material

specifications, valve design standards, and MSS SP-25. Valves manufactured
with dual-certified materials shall have both material designations shown.
Forgings or castings not marked in accordance with their applicable ASTM
standards shall not be accepted.
11.6.2 Valve Tagging Guidelines
11.6.2.1 Each valve shall be tagged with the purchaser’s valve tag number
that accurately represents the valve.
11.6.2.2 If tagged, valves shall be tagged with a 28-gauge (minimum),

stainless steel tag or a corrosion-resistant tag providing equivalent
visibility and durability. Letter and number heights shall be a mini-mum
of 3/16 inch. Tags shall be attached with 16-gauge (minimum) stainless
steel wire or equivalent. Tags attached to valve handles shall not be
accepted. Tags shall be attached in a manner that does not interfere
with the installation or operation of the valves.
11.6.2.3 Each valve shall be tagged with a separate tag showing the valve
packing material / type.
11.6.2.4 All marking shall be clearly legible.
11.6.2.5 Valves not properly tagged shall not be accepted.
11.7 SHIPPING, HANDLING, AND STORAGE
11.7.1 Valves shall be shipped in a cardboard box, in a wooden crate, or on a wooden

pallet and shall be packed to prevent shifting within the container. Valves shall
be shipped with the correct stem packing installed and the gland follower
tightened.
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11.7.2 Gate and globe valves shall be in the closed position for shipment. Plug and ball
valves shall be shipped in the open position. Butterfly valves shall be shipped
with the disc cracked open (i.e., off the seat).
11.7.3 Check valves that have blocking between the seat and piston / disk / ball to
prevent in-transit damage to the seat shall be tagged to indicate that blocking
is installed. The tag shall indicate that the blocking must be removed before
installation. The manufacturer shall be responsible for determining if valves
require blocking.
11.7.4 Threaded or socket-welded openings shall be closed with metal or plastic

protectors to prevent dirt and other foreign matter from entering the interior
of the valve.
11.7.5 Flange facings and butt-welding ends shall be protected over the entire gasket
seating surface or butt-welding end with wood, plastic, or metal covers. The
protection covers shall prevent dirt and other foreign matter from entering the
interior of the valve and damaging the flange facings or butt-welding bevels. If
flange facings or butt-welding bevels are protected with metal covers, a layer
of non-metallic material shall be provided between the valve and the cover.
Tape shall not be used as the sole covering method.
11.7.6 Valves shall be prepared for shipment in a manner that will avoid damage to or
atmospheric corrosion of internal or external surfaces or parts during sheltered
storage and transport.
11.7.7 If necessary, outdoor storage shall be indicated in the valve purchase

description.
11.7.8 Padded slings, cables, chains, or bands shall be used to prevent damage to
valves during handling and transportation.
11.7.9 Unless otherwise specified, machined or threaded surfaces of ferritic valves

shall be coated with an easily removable, rust-preventive compound. Valves
cleaned for special service shall not have a rust-preventive compound applied.
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11.7.10 If specified, austenitic stainless-steel valves shall be enclosed by

wrapping in a vapor-proof barrier material.
11.8 EXAMINATION BY PURCHASER
Inspection and / or tests shall be reviewed and / or witnessed by the purchaser / TPI
at the supplier’s or the manufacturer’s facility at a mutually convenient time.
12.0 GUARANTEE
i. All valves and their components shall be guaranteed for trouble-free operation for
a period of 18 months from the date of receipt or 12 months from the date of
commissioning whichever is earlier against the medium as listed in individual
technical specification and the service condition specified in the Pipe Specification
Index enclosed.
ii. Vendor shall guarantee all equipment as being suitable for the design conditions
and service fluids stated in the Piping material Specification for the pipe class
specified in valve data sheets.
iii. Confirmation of suitability shall be stated in the Vendors bid e.g. seats, seals etc.
13.0 SPARE PARTS
Vendor should furnish a complete list of maintenance spares required for two years
trouble free operation along with recommended quantities and quote the price for the
same.
14.0 REFERENCE DOCUMENTS
PIPING MATERIAL SPECIFICATION NAYA-PALI-PI-PMS-001
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15.0 REFERENCE STANDARDS
15.1 INTERNATIONAL STANDARD
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
ASME B31.3 (2006) Process Piping

ASME B31.4 Transportation of Liquid Hydro-carbons through pipelines
ASME B2.1 Pipe Threads, General Purpose (Inch)
ASME B16.5 Pipe Flanges and Flanged Fittings
ASME B16.10 Face-to-face and End-to-End Dimensions of Valves
ASME B16.11 Forged fittings, socket welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges - Ring Joint, Spiral Wound and Jacketed
ASME B16.21 Nonmetallic Flat Gaskets for Pipe Flanges
ASME B16.25 Butt-Welding Ends
ASME B16.34 Valves Flanged, Threaded and Welding End
ASME B16.47 Large Diameter Steel Flanges
ANSI B18.2.1 Stud bolts
ANSI B18.2.2 Hexagonal Nuts
AMERICAN PETROLEUM INSTITUTE (API)
API 594 Check Valves: Flanged, Lug, Wafer and Butt-welding

API 598 Valve Inspection and Testing.
API 600 Steel Gate valves, Flanged and Butt-welding Ends, Bolted and Pressure Seal Bonnet
API 602 Compact Steel Gate Valves-Flanged, Threaded, Welding and Extended-Body Ends.
API 607 Fire Test for Soft Seated Quarter Turn Valves
API 608 Metal Ball Valves – Flanged, Threading & Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug and Wafer Type
BRITISH STANDARD
BS 1873 Steel Globe and Globe Stop-Check Valves (Flanged and Butt-Welding Ends) for the
Petroleum, Petrochemical and Allied Industries
BS EN 593 Steel Butterfly Valves for the Petroleum, Petrochemical and Allied Industries
BS 5154 Copper alloy globe, globe stop and check, check and gate valves.
BS EN ISO 17292 Specification for steel ball valves for the petroleum, petrochemical and allied
industries
BS EN ISO 15761 Specification for Steel wedge gate, globe and check valves
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MANUFACTURERS STANDARDIZATION SOCIETY (MSS)
MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and Unions
MSS SP-45 Bypass and Drain Connections
MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping
Components – Visual Method for Evaluation of Surface Irregularities.
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16.0 ATTACHMENTS – VALVE DATASHEETS
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Construction of Petroleum Storage Depot at Pali, Rajasthan
DATA SHEET FOR BALL VALVE (½" - 16")
VENDOR COMPLIANCE
Pipe Material Class: A1A Size Range: ½" - 16" Standard:

Services: As per PMS Standard: BS EN ISO 17292 Mnf's cat / fig:
Design Temperature: As per PMS Corrosion Allowance: 1.5 mm Rating:
Design Pressure: As per PMS End Connection: FLGD TO B-16.5 RF / 125 AARH Ends:
Rating: 150#
Body Forged (upto upto 1½") / Cast (above 1½")

Stem Anti - Blow Out
Ball Solid
CONSTRUCTION
Port Reducing Port

Gland Bolted / Retained By Nut & Washer
Stem Seal Renewable With Valve Open On Stream
Requirement Of Gear Operator Refer General Requirements Clause no. 2.4.7
Requirement Of Radiography Refer Note - 5
Special Service Conditions -
Hydrostatic Test Pressure Body: 450 psig., Seat: 325 psig
Test Pressure With Air 80 psig
Body ASTM A 105 / A 216 Gr. WCB

Stem 13% Cr. Steel / SS316 (No Casting)
Ball 13% Cr. Steel / SS316
Body Seat RPTFE With Secondary Metal To Metal
MATERIAL
Gland ASTM A105

Stem Seal Grafoil / PTFE V-Rings + Grafoil
Body Seal Grafoil / PTFE
Body Stud ASTM A193 Gr. B7
Body Nut ASTM A194 Gr 2H
Spring Inconel X-750
1 This Data Sheet Shall Be Read In Conjunction With Technical Specification For Valves.
2 Bidder Shall Clearly Write All / Any Deviation Against Each Part / Material Of Valve In The Space Provided For. Wherever Bidder Agrees With Spec Bidder Shall Indicate "Agreed".
3 Valves Can Also Be Supplied In Accordance With API-6D. For API 6D Valves, in Body Wall Thickness Shall Be Per ASME B 16.34.
4 5% of Valve Castings shall undergo Radiographic Examination.
NOTES
5 All Valves Shall Be Fire Safe Design. Fire Safe Test Shall Be As Per API 607 IV Edition / BS 6755(Part II) / API RP 6FA.
6 Testing Shall Be As Per API 598.
7 For Trunnion Mounted Ball, Body Seat Shall Be Spring Loaded.
8 All Valves Shall Be Bidirectional.
Doc No.: NAYA-PALI-PI-VMS-001 Rev: 00 Page 22 of 61

VENDOR COMPLIANCE
Pipe Material Class: A3A Size Range: ½" - 16" Standard:

Rating: 150#

Ball Solid
CONSTRUCTION
Port Reducing Port

Body ASTM A 105 / A 216 Gr. WCB

Stem 13% Cr. Steel / SS316 (No Casting)
Ball 13% Cr.Steel / SS304 / SS316
MATERIAL
Gland ASTM A105 / 13% Cr Steel / SS 316 / SS 304

Stem Seal Grafoil / PTFE
3 Valves Can Also Be Supplied In Accordance With API-6D. For API 6D Valves, in Body Wall Thickness Shall Be Per ASME B16.34.
NOTES

7 Bidder Shall Certify The Suitability Of Valves For Intended Service Conditions.
8 Radiography Of Valve Castings Not Required.

VENDOR COMPLIANCE
Pipe Material Class: A1K Size Range: ½" - 16" Standard:

Design Temperature: As per PMS Corrosion Allowance: 0 MM Rating:
Rating: 150#

Ball Solid
CONSTRUCTION
Port Reducing Port

Body ASTM A 182 Gr. F304 / ASTM A 351 Gr. CF8

Stem SS304 / SS316 (No Casting)
Ball SS304 / SS316
Body Seat RPTFE with Secondary Metal to Metal
MATERIAL
Gland SS304 / SS316

3 Valves Can Also Be Supplied In Accordance With API-6D. For API 6D Valves, in Body Wall Thickness Shall Be Per ASME B16.34.
NOTES

7 Bidder Shall Certify The Suitability Of Valves For Intended Service Conditions.

DATA SHEET FOR BALL VALVE (½" - 1½")
VENDOR COMPLIANCE
Pipe Material Class: J2A Size Range: ½" - 1½" Standard:

Services: As per PMS Standard: BS 5351 / API 608 Mnf's cat / fig:
Design Pressure: As per PMS End Connection: SCRD (NPTF) TO 3000# AS PER B - 16.11 Ends:
Rating: 800#
Body Forged
Ball Floating Ball
CONSTRUCTION
Port Full Bore

Requirement Of Radiography Not Required
Body ASTM A105

Stem 13% Cr (ASTM A182 Gr. F6)
Ball SS 304
MATERIAL

Gland ASTM A105
3 Testing Shall Be As Per BS 6755 (Part 1) / API 6D.
NOTES

DATA SHEET FOR BALL VALVE (2" - 6")
VENDOR COMPLIANCE
Pipe Material Class: J2A Size Range: 2" - 6" Standard:

Design Pressure: As per PMS End Connection: FLGD TO B - 16.5 RF / 125AARH Ends:
Rating: 150#
Body Cast
Ball Floating Ball
CONSTRUCTION
Port Reducing Port

Body ASTM A 216 Gr WCB

Ball SS304
MATERIAL

Gland ASTM A 216 Gr WCB
Body Stud ASTM A193 Gr. B7 (Galvanised)
Body Nut ASTM A194 Gr 2H (Galvanised)
NOTES

VENDOR COMPLIANCE
Pipe Material Class: J5Y Size Range: ½" - 1½" Standard:

Rating: 800#
Body Forged
Ball Floating Ball
CONSTRUCTION
Port Full Bore

Body ASTM A105

Ball SS 304
MATERIAL

Gland ASTM A105
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Forged
Ball Floating Ball
CONSTRUCTION
Port Full Bore

Body ASTM A105

Ball SS 304
MATERIAL

Gland ASTM A105
NOTES

DATA SHEET FOR BALL VALVE (2" - 4")
VENDOR COMPLIANCE
Pipe Material Class: J5Y Size Range: 2" - 4" Standard:

Rating: 150#
Body Cast
Ball Floating Ball
CONSTRUCTION
Port Reducing Port


Ball SS304
MATERIAL

Gland ASTM A 216 Gr WCB
NOTES

DATA SHEET FOR CHECK VALVE (½" - 1½")
VENDOR COMPLIANCE
Pipe Material Class: A1A Size Range: ½" - 1½" Standard:

Design Pressure: As per PMS End Connection: SW 3000# to B - 16.11 Ends:
Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body Seat Ring Renewable / Non - Renewable
Type Lift Check Type
Body ASTM A 105

Bonnet ASTM A 105
MATERIAL
Disc / Piston Stellited

Body Seat Ring Stellited
Cover Stud Bolt ASTM A193 Gr B7
Cover Nut ASTM A194 Gr 2H
Cover Gasket Spiral Wound SS316 - CA Filler
1 This Valve Data Sheet Shall Be Read In Conjunction With Technical Specification For Valves.
4 Valves Shall Be Of Standard Bore Design.
NOTES

DATA SHEET FOR CHECK VALVE (2" - 24")
VENDOR COMPLIANCE
Pipe Material Class: A1A Size Range: 2" - 24" Standard:

Services: As per PMS Standard: BS 1868 Mnf's cat / fig:
Design Pressure: As per PMS End Connection: FLGD TO B - 16.5 RF / 125 AARH Ends:
Rating: 150#
Body Cast
CONSTRUCTION
Cover Bolted
Type Swing Check Type
Requirement of Radiography Refer Note - 5
Body ASTM A 216 Gr. WCB

Cover ASTM A 216 Gr. WCB
Disc 13% Cr. Steel
Body Seat Ring 13% Cr. Steel
MATERIAL
Disc Hinge 13% Cr. Steel

Hinge Pin 13% Cr. Steel (No Casting)
Cover Gasket Spiral Wound SS 316 - CA Filler / Corrugated Soft Iron
Requirement Of Radiography Refer Technical Notes For Purchase Of Valves.
Washer, Nut, Pin 13% Cr Steel (No Casting) SS 410 / SS 304
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body ASTM A 105

Bonnet ASTM A 105
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
CONSTRUCTION
Cover Bolted
Requirement of Radiography Not Required

Disc 13% Cr. Steel
MATERIAL

Cover Gasket SP WND SS 316 - CA Filler / Corrugated Soft Iron
Washer, Nut, Pin 13% Cr Steel (No Casting) / SS 410 / SS 304
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body ASTM A 105

Bonnet ASTM A 105
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
CONSTRUCTION
Cover Bolted

Disc 13% Cr. Steel
MATERIAL

Cover Gasket SP WND SS 316 - CA Filler / Corrugated Soft Iron
Washer, Nut, Pin 13% Cr Steel (No Casting) / SS 410 / SS 304
NOTES

VENDOR COMPLIANCE
Pipe Material Class: A1K Size Range: ½" - 1½" Standard:

Design Temperature: As per PMS Corrosion Allowance: 0 mm Rating:
Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body ASTM A 182 Gr. F304

Bonnet ASTM A 182 Gr. F304
MATERIAL

Cover Gasket SP WND SS 316 - Grafoil Filler
NOTES

VENDOR COMPLIANCE
Pipe Material Class: A1K Size Range: 2" - 24" Standard:

Rating: 150#
Body Cast
Cover Bolted
CONSTRUCTION

Requirement of Radiography Refer Note - 5
Requirement of Radiography Refer Technical Notes For Purchase Of Valves

Cover ASTM A 351 Gr WCB
Disc SS 304
Body Seat Ring SS 304
MATERIAL
Disc Hinge SS 304

Hinge Pin SS 304 (No Casting)
Cover Gasket Spiral Wound SS 316 - CA Filler
Washer, Nut, Pin SS 304 (No Casting)
4 10% Valve Castings Shall Undergo Radiographic Examination.
NOTES
5 All Castings Shall Be Solution Heat Treated.

VENDOR COMPLIANCE

Design Pressure: As per PMS End Connection: SCRD (NPTF) 3000# as per ANSI B 16.11 Ends:
Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body Seat Ring Renewable
Body ASTM A 105

Cover ASTM A 105
Disc / Piston ASTM B - 62
MATERIAL
Body Seat Ring ASTM B - 62

Cover Stud Bolt ASTM A193 GR B7 (Galvanised)
Cover Nut ASTM A194 GR 2H (Galvanised)
NOTES

VENDOR COMPLIANCE

Design Pressure: As per PMS End Connection: Flanged, Raised Face a per ANSI B 16.5 / 125 AARH Ends:
Rating: 150#
Body Cast
CONSTRUCTION
Cover Bolted

MATERIAL

Disc Hinge 13% Cr / A 216 Gr. WCB
Hinge Pin ASTM A 182 Gr. F6 / ASTM B - 62
Cover Gasket SS 304 (No Casting)
NOTES

VENDOR COMPLIANCE

Design Pressure: As per PMS End Connection: SCRD (NPTF) 3000# as per ANSI B 16.11 Ends:
Rating: 800#
Body Forged
CONSTRUCTION
Cover Bolted
Body ASTM A 105

Cover ASTM A 105
MATERIAL

NOTES

VENDOR COMPLIANCE

Design Pressure: As per PMS End Connection: Flanged, Raised Face a per ANSI B 16.5 / 125 AARH Ends:
Rating: 150#
Body Cast
CONSTRUCTION
Cover Bolted

MATERIAL

Disc Hinge 13% Cr / A 216 Gr. WCB
Hinge Pin ASTM A 182 Gr. F6 / ASTM B - 62
Cover Gasket SS 304 (No Casting)
NOTES

DATA SHEET FOR GATE VALVE (½" - 1½")
VENDOR COMPLIANCE

Services: As per PMS Standard: API 602 Mnf's cat / fig:
Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
Wedge Disc Solid
CONSTRUCTION

Stem Packing Renewable With Valve Open On Stream
Hand Wheel Non Rising
Back Seat & Shoulder Integral
Others O. S & Y.
Body ASTM A 105

Bonnet ASTM A 105
Stem 13% Cr. Steel (No Casting)
Wedge Disc Stellited
MATERIAL

Stem Packing Graphited Asbestos With Sacrificial Corr. Inhibitor. & Inconel Wire Reinforcement
Hand Wheel Malleable Iron / Cast St / Fab.St / Duct. Iron
Bonnet Bolts ASTM A193 Gr B7
Bonnet Nuts ASTM A194 Gr 2H
Bonnet Gasket Spiral Wound SS 316 - CA Filler
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
Wedge Disc Solid / Flexible
CONSTRUCTION
Body Seat Ring Renewable / Non-Renewable

Others O.S & Y.
Hydrostatic Test Pressure Body: 450 psig, Seat: 325 psig

Bonnet ASTM A 216 Gr. WCB
Wedge Disc 13% Cr. Steel Facing / 13% Cr. Steel
MATERIAL
Body Seat Ring 13% Cr. Steel Facing / 13% Cr. Steel
Hand Wheel Malleable Iron
Back Seat & Shoulder 13% Cr Steel
Bonnet Gasket Spiral Wound SS 316 - CA Filler / Corrugated Soft Iron
3 Testing Shall Be As Per API 598 For Sizes Upto 24".
4 5% Valve Castings shall be Undergo Radiographic Examination.
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
Wedge Disc Solid
CONSTRUCTION

Others O. S & Y.
Body ASTM A 105

Bonnet ASTM A 105
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Others O.S & Y.

MATERIAL
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
Wedge Disc Solid
CONSTRUCTION

Others O. S & Y.
Body ASTM A 105

Bonnet ASTM A 105
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Others O.S & Y.

MATERIAL
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
Wedge Disc Solid
CONSTRUCTION

Others O. S & Y.

Stem SS 304 (No Casting)
MATERIAL

Bonnet Gasket Spiral Wound SS 316 - Grafoil Filler
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Back Seat & Shoulder -
Others O.S & Y.
Body ASTM A 351 Gr CF8

Bonnet ASTM A 351 Gr CF8
Wedge Disc SS 304
MATERIAL

Bonnet Gasket SP WND SS 316 - CA Filler / Corrugated SS316
NOTES

VENDOR COMPLIANCE

Services: As per PMS Standard: IS: 778 CL. 2 Mnf's cat / fig:
Design Pressure: As per PMS End Connection: SCRD (F) 3000# as per B1.20.1 Ends:
Rating: 800#
Body Forged
Bonnet Screwed
Stem Non Rising
CONSTRUCTION
Wedge Disc Solid

Others O. S & Y.
Body IS: 318, Gr. 2 (LTB)

Bonnet IS: 318, Gr. 2 (LTB)
Stem IS: 320 Alloy HT2 (HTB)
MATERIAL
Wedge Disc IS: 318, Gr. 2 (LTB)

Body Seat Ring IS: 318, Gr. 2 (LTB)
Stem Packing PTFE
Bonnet Gasket Rubber
3 Testing Shall Be As Per IS: 778 CL. 2.
NOTES

VENDOR COMPLIANCE

Design Pressure: As per PMS End Connection: SCRD (F) 3000# as per B16.11 Ends:
Rating: 800#
Body Forged
Bonnet Screwed
Stem Rising
CONSTRUCTION
Wedge Disc Solid

Others O. S & Y.
Body BODY ASTM A 105

Bonnet BODY ASTM A 105
Stem 13% Cr (ASTM A 182 Gr. F6)
MATERIAL
Wedge Disc ASTM A 105 + 13% Cr facing

Stem Packing Grafoil
Bonnet Gasket Spiral Wound SS 304 + Graphite
3 Testing Shall Be As Per IS: 778 CL. 2.
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Non-Rising
CONSTRUCTION
Wedge Disc Flexible


Wedge Disc ASTM A 216 Gr. WCB + 13% Cr Facing
MATERIAL

Back Seat & Shoulder 13% Cr
Wedge Facing Rings & Nut Stellited
Bonnet Bolts ASTM A193 Gr B7 (Galvanised)
Bonnet Nuts ASTM A194 Gr 2H (Galvanised)
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Non-Rising
CONSTRUCTION
Wedge Disc Flexible

Position Limit Switches Required (Note - 5)

Wedge Disc ASTM A 216 Gr. WCB + 13% Cr Facing
MATERIAL

Back Seat & Shoulder 13% Cr
Wedge Facing Rings & Nut Stellited
4 Proximity sensor model NJ2-12 of P + F make or equivalent to be used for open and close position of each valve. Switch with proper accessories are duly fitted with valve and with Certified Flameproof
(Gr. IIA, IIB) terminal box with ½ inch NPT cable entry switches.
NOTES

DATA SHEET FOR GLOBE VALVE (½" - 1½")
VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
Disc Loose Plug Type
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.
Body ASTM A 105

Bonnet ASTM A 105
Disc Stellited
MATERIAL

NOTES

VENDOR COMPLIANCE

Services: As per PMS Standard: BS - 1873 Mnf's cat / fig:
Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
Disc Loose Plug Type / Ball Type
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.
Requirement Of Radiography Refer note-5

Wedge Disc 13% Cr. Steel
MATERIAL

4 5% Valve Castings shall be Undergo Radiographic Examination.
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.
Body ASTM A 105

Bonnet ASTM A 105
Disc Stellited
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.

MATERIAL
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.

Disc Stellited
MATERIAL

Bonnet Gasket Spiral Wound SS 316 - Grafoil Filler
NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Back Seat & Shoulder -
Others O.S & Y.
Body ASTM A 351 Gr. CF8

Bonnet ASTM A 351 Gr. CF8
Wedge Disc SS 304
MATERIAL

Bonnet Gasket SP WND SS 316 - CA Filler / Corrugated SS 316
Back Seat & Shoulder SS 304
NOTES

VENDOR COMPLIANCE

Rating: 800#
Body Forged
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Others O.S & Y.
Body ASTM A 105

Bonnet ASTM A 105
Stem 13% Cr ASTM A 182 Gr. F6
Disc 13% Cr ASTM A 182 Gr. F6
MATERIAL

NOTES

VENDOR COMPLIANCE

Rating: 150#
Body Cast
Bonnet Bolted
Stem Rising
CONSTRUCTION

Hand Wheel Rising
Back Seat & Shoulder O.S & Y.
Others Refer General Requirements Clause no. 2.4.7

Stem 13% Cr. (ASTM A 182 Gr. F6)
Wedge Disc ASTM A 216 Gr. WCB + 13% Cr. Facing
MATERIAL

Bonnet Gasket Spiral Wound SS 316 - Graphite
NOTES

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CONSTRUCTION OF PETROLEUM STORAGE DEPOT AT PALI,

VALVE MATERIAL SPECIFICATION

Rev Date Description Prepared Reviewed Approved Client Review

Sr. No. Description

2.0 GENERAL REQUIREMENTS

3.0 MATERIAL OF CONSTRUCTION

4.0 BALL, BUTTERFLY & GLOBE VALVE

5.0 GATE VALVE

6.0 CHECK VALVE

7.0 NON-DESTRUCTIVE EXAMINATION

8.0 PRESSURE TESTING

9.0 FUNCTION TESTING

11.0 ENGINEERING DATA REQUIRMENT

13.0 SPARE PARTS

Sr. No. Description

16.0 ATTACHMENTS – VALVE DATASHEETS

Nayara Energy Limited proposes to set-up a Petroleum Depot at Village: Sawaipura,

Approx. 60 acres of land is acquired for setting up of this depot.

2.0 GENERAL REQUIREMENTS

2.1.2 Codes, standards, and specifications referred to in this Specification, in the

2.1.3 Modifications shall not be performed on a valve to bring it into conformance

Manufacturer : The party responsible for making the Valves

2.3.8 Weld repairs on forgings shall not be permitted.

2.4.7 Gear operation shall be as under

Valve type Class Size Requiring Gear Intended for Service

2.5 END CONNECTIONS

3.0 MATERIAL OF CONSTRUCTION

i. Substitution of castings in which pressure-retaining parts have been

3.1.6 Material of construction of yoke shall be minimum equivalent to body / bonnet

4.0 BALL VALVE, BUTTERFLY VALVE & GLOBE VALVE

4.1 Where data sheets specify seat-supported design, trunnion-mounted shall be an

4.6 Hollow ball construction is not permitted.

5.0 GATE VALVE

6.0 CHECK VALVES

7.0 NON-DESTRUCTIVE EXAMINATION

8.0 PRESSURE TESTING

9.0 FUNCTION TESTING

9.2 Valves shall be torque tested at maximum differential operating pressure to

11.0 ENGINEERING DATA REQUIRMENT

11.1.1 Manufacturer’s complete descriptive and illustrative catalogue / literature.

11.2 WELDING PROCEDURES

11.2.1 Welding Procedure Specifications (WPS) and Procedure Qualification Records

11.3 Material Certification

11.3.6 ASTM specification substitutions shall be submitted for acceptance before

11.4 INSTALLATION INSTRUCTIONS

11.4.2 If required, instructions for disassembly and reassembly of valves shall be

11.4.3 If a manufacturer does not require special procedures, a written certification

11.5 OTHER MANUFACTURER DOCUMENTS

a. Bolted joint connection (i.e., bolting pattern and torque)

11.6.1 Manufacturer’s Markings

Each valve shall be marked in strict accordance with ASTM material

11.6.2 Valve Tagging Guidelines

11.6.2.2 If tagged, valves shall be tagged with a 28-gauge (minimum),

11.6.2.4 All marking shall be clearly legible.

11.6.2.5 Valves not properly tagged shall not be accepted.

11.7 SHIPPING, HANDLING, AND STORAGE

11.7.1 Valves shall be shipped in a cardboard box, in a wooden crate, or on a wooden

11.7.4 Threaded or socket-welded openings shall be closed with metal or plastic

11.7.7 If necessary, outdoor storage shall be indicated in the valve purchase

11.7.9 Unless otherwise specified, machined or threaded surfaces of ferritic valves

11.7.10 If specified, austenitic stainless-steel valves shall be enclosed by

11.8 EXAMINATION BY PURCHASER

13.0 SPARE PARTS