Astralite Ceiling Mounted Models

Installation & Instructions for Use

Brandon Medical Company Ltd

Holme Well Road Leeds LS10 4TQ England
Tel. +44 (0)113 277 7393
Fax. +44 (0)113 272 8844
E-mail enquires@brandon-medical.com
Web WWW.brandon-medical.com

Issue: A4
Print Date: 12/19/03

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ImAstraCeiling
CONTENTS
1. Models covered
2. Parts List
3. Installation, Mechanical, Electrical & Adjustment
4. Operating Instructions
5. Maintenance Instructions
6. Recommended Spares
7. Guarantee
8. Installation & Service Checklist

For your full satisfaction with this equipment please read carefully before assembly and use.

1. Models Covered

Model Intensity Intensity Colour Field Size @ Field Size @ Approx.

@1m (Lux) @0.8m (Lux) Temp °K 1m 0.8m Weight
AL50CA 45,000 65,000 4,300 K 140mm 170mm 11.5 KG
AL50CB 45,000 65,000 4,300 K 140mm 170mm 10 KG
AL50CC 45,000 65,000 4,300 K 140mm 170mm 8.5 KG
2. Parts List
Check contents supplied as below
Description Qty
Stem Box 1 Contents: (3) Stem x 1, (9) Tab washer, (10) Flat Washer, (11) Circlip
(5) Cover x 1, (6) Cover Support Ring x 1
Pack 1(Small Stem End Cover & Drilling Template)
Suspension Arm Box 1 Contents: (7) Horizontal Arm, (8) Spring Arm, (14) Segment & Circlip Pliers
Lamp Head Box 1 Contents: (13) Lamp Head x (12) Collar x 1 (16) Bayonet Handle
1 (17) Sterile Handle

3. Installation, Mechanical, Electrical & Adjustment

3.1 Mounting Stem Length (Fig.1)
The lamp is supplied in three standard stem lengths to suit ceiling heights AL50CA for 3m ceilings,
AL50CB for 2.6m ceilings and AL50CC for 2.45m ceilings. The
AL50CA & AL50CB can be cut to suit lower ceilings if required,
please see appendix B for the calculation method. Disconnect
the cable from 24v output from the transformer, remove three (1) Grub Screw Long x 1
grub screws (1) & (2) and withdraw the interface (4) from the (2) Grub Screw Short x 2
stem tube (3). The tube can now be cut to size, ensure the cut is
kept square. Affix the self-adhesive drilling template to the end of
(3) Stem Tube
the stem tube (3) and drill and tap 3 x M6 x 1mm holes. Re-fit
the interface (4) into the stem tube (3) ensure the short grub Fig.1
screws (2) are used in the two lower fixing points and the long
grub screw (1) is fixed to the upper fixing point. The long grub
screw (1) is used as a security pin so ensure that the screw is (4) Interface
fully inserted into the stem tube (3) and through into the interface
(4).

3.2 Ceiling Anchor Ring (Fig.2)

Where the ceiling is uneven or not level a ceiling anchor ring Ceiling Anchor Ring
should be used (Brandon part no. 12972). The plate should be
secured to the building using 4 off M10 fixings. The pre-
assembled lamp-mounting stem should be secured to the
anchor ring using M10 nuts above and below the mounting Half Nut
collar. The lamp stem can be made perpendicular by adjusting Fig.2
the M10 nuts. Otherwise, the pre-assembled lamp-mounting
stem must be securely fastened to the building using 4 off M10
or equivalent fixings. It is essential that the mounting is both Nylok Nut
secure and perpendicular to ensure safe and trouble free
operation. Care should be taken to allow safe routing of
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electrical supply cables. The selection of the correct fixing and the safe execution of the fixing of the
lamp are the responsibility of the installer.

3.3 Electrical Installation (Fig.3, 4) Fig.3

A competent person must install this PRE-INSTALLED SUPPLY SUPPLIED EQUIPMENT

product if in doubt consult a qualified

electrician. 5A

L 24V

Always ensure the electrical supply

requirements as detailed on the serial
number label correspond with your supply N
0V

before connecting. Standard models include Astralite 230V ac Input

an integral transformer and should be

supplied with an appropriate switched and
fused mains supply. An appropriate external
transformer to supply a nominal 24V ac
should supply “ST” models.

All units should be wired and earthed as shown. Fig.4

A suitable switch can be used to isolate the
mains supply. The supply must be fused at 5A. PRE-INSTALLED SUPPLY SUPPLIED EQUIPMENT

OPTIONAL TRANSFORMER
PART No ZR35024024
5A 5A
240V 24V
230V 25V
220V 26V
27V
Astralite
28V ST Version
24V ac/dc Input
30V
3.4 Ceiling Cover (Fig.5) 15V
0V 0V
E

Insert the cover support ring (6) into the cover

(5); loosely fit the grub screws (7) to keep the
ring in place. Slide the cover over the stem and
up to the ceiling and tighten the grub screws (7).

Fig.5

3.5 Articulating Arm Mechanism (Fig. 6)

If the stem has been cut then slide the small stem end
cover over the end of the stem interface (4) to cover
the cut end, if uncut fit large flat washer. Apply grease
to the interface (4) (ideally food grade grease should
be used). Remove screw from the cover (12) on the (6) Cover Support Ring
back knuckle of the horizontal arm (7). Withdraw the
cover and electrical plug, slide the horizontal arm (7)
over the interface (4). Fit the tab washer (9) over the (5) Cover
interface and into the hole in the sidewall of the
interface secure using the circlip (11) using the circlip (7) Grub Screws
pliers supplied. ENSURE THE CIRCLIP IS FULLY
SEATED INTO THE GROOVE
Fig.6

(4) Interface +
(Cover or Flat Washer)
(7) Horizontal Arm

(9) Tab Washer

(11) Circlip
(12) Cover + Screw

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3.6 Fitting Lamp Head (Fig. 7)
Remove the protective cap and collar from the end of
Fig.7
the spring arm (8), by lifting the locking latch on the blue
collar and pulling the collar away from the spring arm,
protective cap can be discarded. Remove the brake (14) Brake Screw
screw (14) from the spring arm collar (12) (and retain).
Slide the spring arm collar (12) over the end of the (15) Segment
spring arm (8) (note orientation). (13) Lamp Head

Insert the lamp head (13) arm interface into the end of (12) Spring Arm Collar
the spring arm (8) until the groove in the lamp head
(8) Spring Arm
interface is clearly visible from the top of the spring arm,
lock in place with the locking segment (15). Rotate the
spring arm collar 180° and secure in place with the
brake screw (14). Gently screw the brake screw in
Fig.8 360v Rotation
place until it stops and then approximately tighten
another 1/8 of a turn DO NOT OVER TIGHTEN. The
lamp head should rotate freely (see Fig. 8), if it does not
reduce the tension on the brake screw.

3.7 Fitting Sterile Handle

Screw in place the bayonet handle body (16) and lock in
place the sterile handle cover (17). See operating
instructions below. On/Off Switch
(16) Bayonet Handle Body
(17) Sterile Handle Cover

4. Operating Instructions

All lamp units are supplied with a quick release handle body and sterilisable handle cover. The cover
is removed by pushing it up towards the lamp head and twisting anti-clockwise. The cover is replaced
by align the pin with the cut out channel on the handle stem and pushing it up towards the lamp head
and twisting clockwise.

Note: The handle cover is not sterile as supplied. It should be sterilised by autoclave or by
using normal sterilising solutions to the manufacturer’s instructions. The body of the lamp can
be sterilised using proprietary non-alkaline, sterilising solutions as instructed by the manufacturer.

WARNING – DO NOT clean the lamp heads with alkaline cleaning solutions or bleach, which
may damage the plastic material.

The following warnings must be noted for safe use: -

• Do not use without heat filter fitted. This filter protects the patient from high intensity Infra
Red light. Use of the lamp without the filter would cause discomfort to the patient and
prolonged exposure may cause injury.

• Only use correct bulb LF22.8V50W Use of incorrect light bulb will result in impaired
performance, can cause damage to the product and may present a fire risk.

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5. Maintenance Instructions
Hot Parts – Certain internal parts of the lamp unit become hot during use and could cause burning if
touched. It is recommended that bulb replacement be only undertaken when the lamps have been
allowed to cool down.

No formal maintenance programme should be required other than regular cleaning and disinfecting

5.1 Changing a Bulb

DO NOT touch the new bulb by hand. The

new bulb should be held by its wrapper or
soft cotton gloves should be worn. If skin
contact does occur, the bulb should by
cleaned carefully with alcohol. Failure to
follow this instruction will result in
Plastic Pillars
reduced bulb life. Bulb
Plunger
Bulb Replacement
Always use replacement bulbs as
recommended by the manufacturer.
Failure to do so may cause damage to the
lamp unit and will result in impaired
performance.

To replace the bulb: Pull the chrome plunger

out and twist to lock into place. Remove the lamp pod lid by twisting anti-clockwise to loosen it and
then lift it clear of the lamp. The bulb holder assembly is held in position by 3 plastic pillars. Push
back the locking tabs on the plastic pillars to release the bulb holder assembly. Hold the spent bulb
between finger and thumb and pull downwards. Take the new bulb and carefully push the connecting
prongs into the bulb holder. Replace the bulb holder
assembly and lid. (Fig 5.1-1)
Yoke Arm
Brake Screw
5.2 Brake Adjustment
At the end of the spring arm, in the collar there is a Collar
brake screw. To increase the friction tighten the screw,
to decrease the friction loosen the screw.

5.3 Spring Adjustment

If the lamp head drifts up or down then the spring arm
tension will need adjusting. Pull the spring arm down
Push
about until the hole in the knuckle cover points upwards
and a screw is visible under the hole.
If the spring arms drifts down, the spring force is too low:
the setting screw must be rotated to the left
If the spring arm drifts upwards then the spring force is
too high: the setting screw must be rotated to the right.

Hole

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6. RECOMMENDED SPARE PARTS
(Including parts liable to occasional accidental damage of loss)

Description Part Number

Low Voltage Tungsten Halogen Lamp 22.8 Volt 50 Watt LF22.8V50W
Dichroic colour shift filter H-FGUCSHFT
Reflector H-180REF
Bayonet Fit Handle Body 12771
Sterilisable Handle Cover 12770

7. GUARANTEE

TERMS OF GUARANTEE

Subject to the conditions listed below Brandon Medical Company Ltd guarantee to provide for the
repair of, or at its option replacement of Brandon Medical equipment, or any component thereof (other
than consumables), found to be faulty or below standard, as a result of inferior workmanship or
materials. This Guarantee will be passed to the purchaser through the Approved Brandon Medical
Distributor where equipment is purchased outside of the United Kingdom.

The conditions of the Guarantee are:

1. This Guarantee shall only apply to defects or faults that are notified to Brandon Medical Company
Ltd or its Approved Distributor within 12 months of the delivery date.

2. This is a “Return to base” guarantee therefore cost of any carriage to and from the Dealer,
Supplier or Brandon Medical Company Ltd approved Service Agent shall be borne by the
Purchaser.
3. This Guarantee covers equipment intended for use in hospitals and healthcare establishments
only.

4. It is a condition of Guarantee that the equipment is maintained as recommended in the Instruction

Manuals provided.

5. This Guarantee does not cover faults or defects caused by accident, misuse, fair wear and tear,
neglect, tampering with the equipment, or any attempt at adjustment or repair other than by
Brandon Medical approved Service Technicians.

6. In the unlikely event of your equipment requiring repair, please contact the Dealer or Supplier from
whom it was purchased. Where this is not possible or where the equipment was purchased direct
from Brandon Medical Company Ltd , please contact us directly

Tel. +44 (0) 113 2777393 Fax +44 (0) 2728844 Email enquiries@brandon-medical.com

7. This Guarantee cannot be varied except by written notification by Brandon Medical Company Ltd
authorised by a Company Director.

8. Under no circumstances whatsoever shall Brandon Medical Co. Ltd. be liable in respect of
consequential loss.

9. The Guarantee is subject to the equipment in question having been paid for in full.

10. This Guarantee is offered as an additional benefit to the Purchaser’s statutory rights and does not
affect these rights in any way.

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 Section 8 – Appendices A
Drilling Template

140

O 12,2

150 PCD
140

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 Appendices B
Stem Calculations

Stem Length A

326
Fixing Height B

2000

Stem Length A =

Fixing Height B _______mm

Minus 2326mm(Lamp Allowance 326 + 2000 Lowest Fixed Point)

= ______________mm

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