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Hunter's CodeLink supports these OEM-mandated Steering Angle Sensor reset procedures
® * **
* Although steering angle sensors are most common, CodeLink also resets other related sensors when required, such as yaw rate, torque angle, and deceleration sensors.
** Steering Angle Sensor reset requirements vary based on model and year. Please see Hunter's CodeLink 2010 Application Guide for detailed model and year coverage.
2
The importance of Steering Angle Sensors
Steering Angle Sensors (SAS) other variables . These measurements, along with
monitor the driver’s input by the steering data provided by the SAS, are used
continuously measuring the to control various driver-assist systems such as
position and turning rate of the Electronic Stability Control, Electric Power Steering
steering wheel and reporting the and Active Steering .
information to the vehicle on-board systems .
Each of these systems depends on "knowing" the
The SAS works within a network of sensors that driver's intended steering direction and turning force
track wheel speed, lateral forces, vehicle roll and to function as intended .
3
Electronic Stability Control
Electronic Stability Control (ESC) By 2006, NHTSA issued a requirement that all new
systems work by using a network vehicles weighing up to 10,000 pounds be equipped
of sensors to continuously measure with ESC by 2012 .
and compare a driver’s intended Though commonly known as Electronic Stability
direction of travel (measured by Control, OEMs refer to the system by different
the SAS) to a vehicle’s actual direction of travel names such as Active Stability Control (ASC),
(measured by sensors calculating lateral acceleration, Dynamic Stability Control (DSC), Precision Control
vehicle rotation [yaw] and individual wheel speeds) . System (PCS), Vehicle Dynamic Control (VDC),
If the intended direction differs enough from the Vehicle Stability Assist (VSA), and others .
vehicle’s actual direction to indicate loss of steering ESC systems may utilize the following:
control, ESC automatically engages to operate some
4 Steering angle sensor
or all of a variety of vehicle functions including the
brakes, throttle, traction controls and steering to 4 Lateral acceleration sensor
help the driver maintain control of the vehicle . 4 Yaw rate sensor
Numerous studies confirmed the effectiveness of 4 Torque angle sensors
ESC in helping the driver maintain control, thereby
4 Wheel speed sensors
saving lives and reducing the severity of crashes .
4 Throttle pedal position sensor
In 2004, the National Highway and Traffic Safety
Administration (NHTSA) confirmed the results of 4 Anti-Lock Brake system (ABS)
earlier studies and concluded that ESC could reduce
crashes by 35% .
Steering Angle
Typical Electronic Stability Sensor Brake Pedal
Control configuration Position Sensor
Wheel Speed
Sensors (4)
Torque Angle
Sensor
Anti-Lock Brake
Electronic Stability Throttle Pedal System Modulator
Control Module Position Sensor
4
The primary function of ESC is to avoid the Understeer
crashes and rollovers caused by oversteering
or understeering a vehicle .
"Understeer" (also known as "push") is a term
describing a condition where the vehicle does not
turn as quickly as the angle of the front wheels are
demanding . The car does not respond to the steering
input and continues a straight path .
Oversteer
“Oversteer” is a term describing a condition where
the vehicle wants to turn too far, with the back end
sliding around . This typically results in the vehicle
spinning around .
ESC relies on accurate steering input from SAS
to analyze either situation and apply appropriate
measures to help direct the vehicle on the
intended path .
25
MILLIONS
20
15
ESTIMATE
10
0
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
As of 2012 model year, all new vehicles sold in the U.S.A. are now Source: Hunter Engineering Company research
equipped with Electronic Stability Control. Many will require SAS reset.
5
Electric Power Steering
Electric Power Steering (EPS) Calibration of the sensors is important to the proper
uses an electric motor and control functioning of the EPS system and can correct
module to provide steering certain steering symptoms such as:
assistance to the driver when needed .
4 Steering wheel vibration
EPS works by using the SAS and 4 Vehicle pull
torque angle sensor to measure the motion and
4 Differences in steering effort between
torque of the steering column . This information tells
left and right turns
the control module to apply varying amounts of
assistive torque supplied from the electric motor to Several automakers have adopted EPS over
match driving conditions . conventional power steering . The design eliminates
the belt-driven pump, hoses and fluid necessary for
EPS works within the network of other driver-assist
a hydraulic system, simplifying the manufacturing
system like ESC to instantly apply different levels
and maintenance of the vehicle .
of torque and help stabilize vehicle during evasive
maneuvers .
Control Module
Electric Motor
Steering Rack
6
Active Front Steering
Active Front Steering (AFS) be turned for a slight direction change . This helps to
electronically varies the amount prevent the driver from oversteering at high speeds .
of responsiveness between the
steering wheel and the front wheels . In the event of a skid or slide, AFS will react to
information from the network of on-board sensors,
AFS is designed to increase the including SAS, to automatically modify the steering
steering-wheel-to-front-wheel turning ratio at low ratio of the front wheels and stabilize the vehicle . The
speeds and decrease the ratio at high speeds . reaction time of AFS is much faster than the driver,
greatly improving the chances of maintaining control .
Increasing the steering ratio at low speeds assists
the driver by reducing the amount the steering
wheel must be turned to accomplish hard turns .
This reduces hand-over-hand steering in situations Which OEMs use AFS?
such as parking or maneuvering through crowded
Audi Infiniti
residential areas .
BMW Lexus
At higher speeds, the steering ratio decreases, Cadillac
increasing the amount the steering wheel must
7
Lane Departure
Lane Departure technology warns Most Lane Departure systems use a forward-
the driver if the vehicle drifts mounted camera that monitors the lane markings
over the edges of its intended in view as the vehicle is travelling . Using input from
lane, unless a turn signal is on in the camera, SAS, turn signals and other devices, a
that direction . Lane Departure is control module determines if the driver should be
designed to minimize accidents by addressing the warned of the vehicle leaving its intended lane .
main causes of collisions: driving error, distraction
The warning may come in the form of an illuminated
and drowsiness .
dash light, a trembling steering wheel or seat, and/
or an alarm .
Lane Departure
Electronics
Lane Departure
Camera
If the lane departure system detects that the vehicle leaves its lane, …the system alerts the driver with a vibrating steering wheel or seat,
a dashboard warning, and/or an alarm.
8
The evolution of wheel alignment: Pre-1978
Two-wheel centerline alignment
Prior to the late a complete picture of the relationship between the
1970s, alignment front and rear by not considering the direction of
service consisted travel of the rear wheels .
of measuring Not knowing the direction of travel typically resulted in
and aligning only multiple adjustments by the technician in an attempt
the front-wheel to level the steering wheel when driving straight or
toe angles using the geometric centerline as the removing the steering wheel to reattach it at a level
reference point . position . Centerline alignment also often resulted
Although this technique was far superior to relying in dogtracking issues .
on hub gauges or scribing tires, it failed to provide
Negative results:
4 Uneven steering wheel
4 Dogtracking
Centerline
Geometric
Centerline
Geometric
Unknown Unknown
thrustline thrustline
? ? ? ?
9
The evolution of wheel alignment: 1978 – Present
Thrustline alignment for vehicles
with non-adjustable rear wheels
By the late 1970s, Thrustline alignment became the common procedure
new steering to service rear-wheel-drive vehicles with non-
and suspension independent rear suspensions .
designs ushered
Like centerline alignment, the thrustline alignment
in advancements
procedure adjusts only the front individual toe angles,
in alignment
but uses the thrustline as a reference instead of the
technology . In 1978, Hunter Engineering introduced
geometric centerline . Using the thrustline allowed the
the first alignment system capable of measuring
technician to achieve a straight steering wheel for the
rear individual toe, providing the information to
first time and extend tire life . But the inability to adjust
determine the direction of travel of the rear wheels,
the rear wheels continued to produce dogtracking
which came to be known as thrustline .
issues as seen with earlier centerline alignments .
Front wheels out of specification Rear wheels measured to determine vehicle thrustline
Positive results:
4 Level steering wheel
4 Extended tire life
Negative results:
4 Dogtracking
? ? Thrustline
10
Total four-wheel alignment for vehicles
with adjustable rear wheels
The growing Measuring and adjusting rear toe to the preferred
popularity and specification sets the thrustline parallel with the
population of vehicles geometric centerline of the vehicle . The steering
with independent wheel is leveled and then front individual toe is
rear suspensions and adjusted to the current thrustline .
front-wheel-drive
Total four-wheel alignment allowed the technician
systems took thrustline alignment to the next level .
to finish the alignment with a level steering
Total four-wheel alignment evolved to service wheel and set the vehicle body to travel straight in
vehicles with adjustable rear wheels to correct rear line with all four wheels, extending tire life and
individual toe (thrustline) before adjusting front eliminating dogtracking .
individual toe .
11
The evolution continues…
Steering angle sensor reset:
The new last step in alignment service
Until recently, a total four-wheel alignment was Alignment corrects mechanical adjustments,
considered complete once the technician finished but the SAS requires an electronic reset to match
adjusting front toe . With all four wheels set to the vehicle's new thrustline . The actual position
specification (pointing straight with the thrustline of the SAS is unknown after an alignment, which
of the vehicle) and a level steering wheel, the is why measuring and resetting the SAS is now the
technician had accomplished the objective and new last step of alignment service .
was ready to move on to the next job . However,
Failure to perform SAS reset when required can
for millions of vehicles equipped with Steering
affect the proper operation of electronic driver-assist
Angle Sensors, this is no longer true .
systems that rely on precise steering information
A growing number of OEMs now require from the SAS . Shops unfamiliar with SAS reset face
Steering Angle Sensor reset in conjunction new challenges and questions of how to properly
with alignment service. align vehicles with SAS .
12
SAS reset options
Currently, millions of vehicles on the road require done so already) is growing . Rather than turning
reset of SAS along with other related sensors during work away, subletting to another shop, or risking
alignment service . As this number increases, the a comeback, most service providers are equipping
likelihood of a shop of being asked to align one of themselves to take advantage of this new opportunity .
these vehicles (that is, if they have not unknowingly
OEMs use proprietary scan tools, capable of
performing many other functions, to reset SAS
and other related sensors . However, an aftermarket
shop would need to purchase tools from each
manufacturer and update the tools each year,
which would be cost-prohibitive .
While no single aftermarket diagnostic scan tool
currently resolves all SAS reset requirements, some
handle at least part of the vehicles requiring reset .
Even these tools, since they are intended to perform
many other functions, are not geared toward a
simple alignment bay solution .
13
CodeLink provides a simple, integrated solution...
®
affordable
4 Automatically identifies candidate vehicles .
4 Incorporates reset steps into alignment
procedure .
4 On-screen instructions allow the technician
to use the same familiar interface –
easy to learn .
4 Simplified reset instructions using
easy-to-read graphics replace confusing
OEM procedures .
4 One tool replaces multiple OEM scan tools .
l
4 Much less expensive than OEM and aftermarket
diagnostic scan tools .
4 Updates with alignment software –
2
no extra expensive software required .
4 Dedicated alignment tool – 3
stays in the alignment bay .
14
CodeLink
®
Centerline
Geometric
Centerline
Geometric
Centerline
Geometric
CodeLink advantages:
®
15
The alignment process with CodeLink
®
16
Step 3: Rear adjustments – as usual
WinAlign presents the manufacturer’s preferred alignment procedure to adjust the rear
®
wheels and set the thrustline to the geometric centerline of the vehicle .
17
The alignment process with CodeLink
®
(cont.)
4 SAS position is
displayed .
18
Step 7: Document completed work
Show customers completed work with before-and-after color printouts of
alignment adjustments and SAS reset . The final alignment printouts show
successful communication with the on-board computer and verify that SAS
and other related sensors were calibrated successfully .
19
Frequently asked questions
Q
Question:
How long have steering angle sensors (SAS) been in use?
Q
Question:
Why don’t all OEMs require reset after alignment?
A
Answer:
These sensors have been in use on certain vehicles since
A
Answer:
Each OEM has its own service requirement criteria .
the early 1990s, but became commonplace by 1998 . Most OEMs have only added the requirement in the last
few years . Some as recently as 2008 .
Q
Question:
Why does the SAS need to be calibrated or reset after
Q
Question:
a wheel alignment? Does the SAS need to calibrated or reset if thrust angle
A
Answer:
Because it is required by the OEM .
is not changed during the wheel alignment?
A
Answer:
Yes . Thrust angle is only one of many conditions
Q
Question:
When did OEMs begin requiring SAS reset with
causing the SAS to report a value other than zero when
the front wheels are steered straight-ahead based on the
thrust angle .
alignment?
A
Answer:
Some as early as 2003, others as recently as 2008, Q
Question:
Why do some SAS reset procedures require the vehicle
though some 2008 models were specified as early as to be driven a given distance to complete the procedure?
A
2002 . Hunter’s WinAlign software has always provided
vehicle specific screens that advised technicians that Answer:
special equipment and software would be required Each vehicle manufacturer develops the SAS reset
to complete the alignment . procedure based on the technology and design of the
system . In some cases, a test drive is needed for the
Q
Question:
Why am I just now hearing that SAS need service?
vehicle’s ECM to verify proper operation . CodeLink will
indicate which specific vehicles require a test drive .
A
Answer:
Because many newer on-board systems such as Q
Question:
Do SAS automatically calibrate themselves after the
electronic stability control and electric power steering vehicle has been driven a given distance?
A
rely on accurate input of the driver’s intentions . This
input is provided by the SAS . Answer:
On some vehicles, SAS is automatically calibrated; on
Q
Question:
Why do some OEMs require SAS reset in conjunction
other vehicles, it is not . In either case, OEM mandates
determine whether SAS reset is required after wheel
alignment . Always follow the OEM's recommended
with alignment on only particular models or model year
of vehicles? service procedures .
A
Answer:
Each OEM has their own specific selection criteria
on which vehicles are affected .
20
Q
Question:
What may happen if the SAS requires calibration or reset
Q
Question:
How do I know which SAS reset procedure to use from
and the process is ignored? one model vehicle to another?
A
Answer:
A variety of symptoms may result from a SAS reporting
A
Answer:
CodeLink does it for you . CodeLink is programmed
inaccurate information . Examples of such symptoms may to follow the exact procedure given by the OEM for
be a shutdown of the electronic stability control system, the vehicle recalled from specification memory .
untimely application of individual brakes, steering wheel
vibration or a vehicle that drifts of pulls in one direction .
Q
Question:
Does CodeLink read and report all DTCs?
Q
Question:
Why don’t the OEMs all use the same system to avoid A
Answer:
CodeLink is an alignment tool, not a scan tool . CodeLink
needing a multitude of scan tools and procedures?
A
reads and reports DTCs relative to the systems affected
Answer: by the SAS .
Historically, OEMs develop technology independent
of each other as a method of gaining market advantage .
In addition, some OEMs use different technology within
their own model line .
Q
Question:
Does CodeLink reset other vehicle sensors in addition
to SAS?
Q
Question:
Why has Hunter Engineering Company decided to enter
A
Answer:
Yes . CodeLink also automatically resets other related
the scan tool market? sensors, such as yaw rate and deceleration sensors,
A
when required by the OEM .
Answer:
CodeLink is not a stand-alone scan tool . Hunter’s
patented CodeLink device is an integrated solution for
SAS reset . It is designed to be used in the alignment bay
Q
Question:
Will Hunter Engineering Company continue to develop
the CodeLink software to address additional vehicles?
at the end of alignment adjustments while the vehicle
is still on the alignment rack . Proof of completion is
included on the printout, so the vehicle owner is assured
A
Answer:
Yes . Hunter Engineering Company is working on
the work was done correctly . expanding CodeLink’s application for both newer
and older vehicles .
Q
Question:
How do I know CodeLink will work with the vehicle Q
Question:
selected for wheel alignment? How do I update my CodeLink device?
A
Answer:
The most visual method of knowing if the CodeLink
A
Answer:
WinAlign specification updates will include new
device will work with the vehicle selected is the CodeLink CodeLink reset procedures to support added vehicles .
icon located in WinAlign’s procedure bar on the right However, possible improvements to the CodeLink user
side of the display . An application guide (Form 6066-T) interface, the printouts or the integration of the CodeLink
is also available for use away from the alignment system . step in the alignment procedure will require a WinAlign
software update .
21
Glossary of terms
Vehicle Technology Terms
Blind spot detection system (side vision aid): Powertrain Control Module (PCM):
Side vision aid alerts the driver if another vehicle is in On vehicles with computer control systems, the main
the blind spot when changing lanes . When the signal, computer that determines engine operation based on
an indicator, typically located on the side-view mirror, sensor inputs and by using its actuator outputs . The
signals whether a vehicle is in the blind spot . PCM may also control transmission operation .
Electronic Control Module (ECM): Scan tool:
The computer in an electronic control system, also Device designed to communicate with a vehicle's
known as an electronic control unit (ECU) . on-board computer system to perform diagnostic
and troubleshooting functions .
Electronic Power Steering (EPS):
EPS is a power steering system that varies the amount Steering Angle Sensor (SAS):
of steering assist according to engine or road speed . Determines the absolute angle position of a steering
At slow speeds more steering assist is delivered and wheel of a motor vehicle .
steering the wheels is easier; necessary for parking, etc .
At higher speeds, steering assist is reduced and more Technical Service Bulletin (TSB):
steering effort is required to steer the car, giving the Information published by vehicle manufacturers that
driver greater feel of the road . describe updated service procedures and service
procedures that should be used to handle vehicle issues .
Electronic Stability Control (ESC):
Electronic Stability Control has ABS's hardware and two Traction control system:
additional sensors: SAS, which measures the position Traction control is designed to prevent a vehicle’s
and rate the steering wheel is turning, and a yaw sensor, wheels from spinning on slippery surfaces . Each wheel
which measures the rate the vehicle is actually turning . "searches" for optimum traction several times a second
By comparing them, the on-board computer will know and adjustments are made accordingly .
if the vehicle is oversteering or understeering . Vehicle Speed Sensor (VSS):
Lane Departure system: A permanent magnet sensor, usually located on the
Issues a warning when the vehicle edges off course transmission, that provides an input to the vehicle
and reaches the highway lane markers . It delivers a computer control system regarding vehicle speed .
noticeable sound when the vehicle starts to move into Wheel speed sensor:
an adjacent lane, whether due to inattention, drowsiness A permanent magnetic sensor that sends information
or distraction . to the vehicle computer regarding wheel speed .
On-Board Diagnostics (OBD): Yaw angle:
A diagnostic software system in the ECM or PCM that The angle of rotation of a body about a vertical axis
monitors computer inputs, outputs, and resultant engine/ with respect to the flow stream direction .
transmission operations for failure . OBD-ll has been
a federally mandated system since 1996 .
22
Alignment Terms
Alignment: Non-independent suspension:
The process of measuring and positioning all wheels A suspension design which creates a direct connection
attached to a common chassis . between the left and right front wheels or left and right
rear wheels .
Camber:
The inward or outward tilt of the top of the wheel as Pull:
viewed from the front . The tendency of a vehicle to steer away from a directed
course . A constant pressure is maintained by the driver
Camber roll: at the steering wheel to travel straight ahead .
The changes of camber that occur in a turn due to caster .
Thrust angle:
Caster: The angle formed between the thrustline and the
The forward or rearward tilt of the steering axis as viewed geometric centerline .
from the side .
Thrustline:
Centerline steering: The bisector of rear toe, also described as a line drawn
A centered steering wheel with the vehicle tracking in the direction the rear wheels are pointed .
a "straight-ahead" course .
Total toe (angular):
Directional stability: The angle formed by the intersection of lines drawn
The tendency for a vehicle to maintain a directed path . through both wheels of a given axle .
Dogtracking: Total toe (linear):
The appearance given when the thrustline is not parallel The difference in measurements taken across the front
with the centerline of the vehicle . of the tires versus a measurement taken across the rear
Drift (lead): of the same tires .
The tendency of a vehicle to steer away from a directed Tracking:
course . Less severe than a pull, constant pressure at the The interrelated paths taken by the front and rear wheels .
steering wheel is not needed to maintain straight-ahead .
Geometric centerline:
A line drawn through the midpoint of both front wheels
and both rear wheels .
Independent suspension:
A suspension which provides an isolated mounting for
left and right front wheels or left and right rear wheels .
Individual toe:
The angle formed by the intersection of an individual line
drawn through the plane of one wheel and the centerline .
23
Evaluate your knowledge
1 . Technician A says a steering angle sensor is capable 6 . Technician A says alignment procedures have changed
of measuring steering wheel position and rate of turn . as technology made it possible to measure rear toe .
Technician B says the steering angle sensor is used on a Technician B says “dogtracking” exists when thrust angle
variety of electronic safety/control systems . Who is correct? is greater than zero . Who is correct?
a) Technician A c) Both technicians are correct a) Technician A c) Both technicians are correct
b) Technician B d) Neither technician is correct b) Technician B d) Neither technician is correct
2 . Technician A says a steering angle sensor is used on 7 . Technician A says a change in rear individual toe may
vehicles equipped with electric power steering . Technician affect the steering angle sensor’s calibration . Technician B
B says electric power steering and active steering are says a change in front individual toe may affect the steering
basically the same technology . Who is correct? angle sensor’s calibration . Who is correct?
a) Technician A c) Both technicians are correct a) Technician A c) Both technicians are correct
b) Technician B d) Neither technician is correct b) Technician B d) Neither technician is correct
3 . Technician A says an electronic stability control system 8 . Technician A says CodeLink replaces the need for multiple
is designed to stiffen the suspension to correct excessive OEM scan tools when calibrating/resetting a steering
lateral force . Technician B says an electronic stability angle sensor . Technician B says the steering angle sensor
control system is capable of applying brakes at one or calibration/reset procedure is simplified in WinAlign .
more wheel positions . Who is correct? Who is correct?
a) Technician A c) Both technicians are correct a) Technician A c) Both technicians are correct
b) Technician B d) Neither technician is correct b) Technician B d) Neither technician is correct
4 . Technician A says “Lane Departure” typically uses a sonar 9 . Technician A says CodeLink is able to calibrate/reset
system to evaluate lane position . Technician B says “Lane steering angle sensors on all vehicles equipped with
Assist” is capable of warning the driver with vibration, ESC . Technician B says a statement is placed on the
sound and/or dash lights . Who is correct? bottom of the alignment printout if CodeLink successfully
a) Technician A c) Both technicians are correct communicated with the vehicle’s on-board computer .
Who is correct?
b) Technician B d) Neither technician is correct
a) Technician A c) Both technicians are correct
5 . Technician A “Active Steering” is designed to vary the b) Technician B d) Neither technician is correct
steering response based on speed . Technician B says
“Active Steering” is capable of varying the steering gear 10 . Technician A says “Parking Assistance” systems may use
ratio to stabilize the vehicle . Who is correct? the steering angle sensor input . Technician B says the
a) Technician A c) Both technicians are correct “Blind Spot” technology may be affected by the vehicle’s
tracking or body offset condition . Who is correct?
b) Technician B d) Neither technician is correct
a) Technician A c) Both technicians are correct
b) Technician B d) Neither technician is correct
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