Documente Academic
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Fenwick-Linde, Châtellerault
Werk I, Aschaffenburg Werk III, Kahl am Main Linde Heavy Truck Division Ltd., Merthyr Tydfil
Description
Your Approved applications
Linde tractors are designed for transporting and towing loads
Linde tractors offer the best in economy, safety and driving
stated on the capacity plate within a temperature range of
convenience. However, preserving the qualities of the tractor
40°C down to -30°C.
for a long and profitable service life, and making full use of
their benefits in operation, relies mainly on the operator. In particular, we refer to the attached booklet (VDMA or BITA
for UK market) concerning the safe operation and accident
This Operating Instruction manual tells you all you must know
prevention for fork lift trucks, to the safety guidelines for gas
about starting, running, servicing and maintaining your Linde
vehicles and the regulations for use of the tractor on public
tractor.
roads.
Follow the instructions for operating the tractor and carry out
The booklet for users of industrial and rough terrain trucks
the maintenance and care prescribed in the maintenance
(VDMA or BITA for UK market) must be followed under all
plan regularly and on time.
circumstances by the operator and service personnel.
To keep your warranty valid and to ensure safety, all mainte-
The user and not Linde is responsible for any accidents
nance should only be carried out by qualified persons au-
arising from applications not authorised by the manufac-
thorised by Linde.
turer.
Should you want to use the tractor for applications not cov-
ered in these instructions, please contact your local Linde
2
Description
Technical note Tractor takeover
These Operating Instructions or excerpts thereof may only Every Linde tractor undergoes careful inspection before leav-
be copied, translated or transmitted to third parties after prior ing the factory in order to make sure that it will be in good
written approval by the manufacturer. condition and fully equipped as ordered when delivered.
Linde pursues a policy of continuous improvement in de- Your local Linde representative is under obligation to re-in-
sign and manufacture of its products. The illustrations and spect the tractor before delivery and to hand it over in full
technical details referring to design, fittings and engineering working order.
of tractors are subject to change or modification as a result In order to avoid later complaints and inconvenience to cus-
of technological progress by Linde. tomers, you are requested to ascertain that the tractor is in
Linde is therefore unable to consider any claims based on satisfactory condition and fully equipped at the time of deliv-
the specification, illustrations and descriptions contained in ery and to acknowledge the correct installation of the tractor
this Operating Instructions manual. in the manufacturers Certificate of Conformity.
Please submit all enquiries concerning Linde tractor orders The following technical documents belong to each tractor:
for spare parts to your local Linde representative, making 1 Operating Instructions manual
sure to give the correct delivery address.
1 EC Certificate of Conformity
For repairs use only original Linde spare parts. Only in this
The manufacturer certifies that the industrial truck con-
way can it be guaranteed that your Linde tractor maintains its
forms to EC guidelines for machines.
127 804 2501.0407
When taking over the tractor, transfer the data from the type
plates into this Operating Instruction manual. This informa-
tion can be found on the type plates on the tractor. We recom-
mend that you transfer this information to this manual for
ease of future reference.
3
Type plates - P 250 Description
1 Drawbar pull label
3 Manufacturer
5 Axle loads
6 Payload
7 Battery voltage
8 Battery mass
9 Towing force
10 EC symbol
(The symbol certifies that EC guidelines for
machines and all applicable guidelines are fulfilled)
127 804 2501.0407
11 Unladen mass
2 3
5
11
6
10 7
9 8
5
Type plates - W 20 Description
1 Drawbar pull label
3 Manufacturer
5 Axle loads
6 Payload
7 Battery voltage
8 Battery mass
9 Towing force
10 EC symbol
(The symbol certifies that EC guidelines for
machines and all applicable guidelines are fulfilled)
2 3
5
11
6
10 7
9 8
6
Electric tractor P 250, W 20
The 127 series of four wheel electric tractors which fully com-
ply with EC directives, have been developed to suit a wide
range of industrial and municipal applications such as dis-
tribution, manufacturing, hospitals, postal services and air-
ports.
7
Table of contents
Description Before operation Before leaving the tractor ........................................ 35
Approved applications ............................................ 2 Safety rules ............................................................. 23 Regenerative brake ................................................ 36
Technical note ........................................................ 3 Safety information ................................................... 23 Footbrake ................................................................ 36
Tractor takeover ...................................................... 3 Report of Thorough Examination ........................... 24 Parking brake ......................................................... 36
Type plates (P 250) ................................................. 5 Noise emission levels ........................................... 24 Engaging the parking brake ................................... 36
Type plates (W 20) .................................................. 6 Frequency characteristic for human body Releasing the parking brake .................................. 36
Technical data (P 250) ............................................ 10 vibrations ................................................................ 24 Emergency isolation ............................................... 37
Technical data (W 20) ............................................. 12 Running-in instructions .......................................... 24 Steering ................................................................... 37
Technical description ............................................. 14 Checks prior to initial operation of the tractor ........ 24 Turning radius ........................................................ 37
Introduction ....................................................... 14 Daily checks ........................................................... 24 Road lights ............................................................. 38
Operators compartment and controls .............. 14 Raising the battery cover (P 250) ..................... 25 Hazard warning lights ............................................ 38
Chassis ............................................................ 14 Raising the motor cover (P 250) ....................... 25 Brake lights ............................................................. 38
Drive and transmission .................................... 14 Removing the battery cover (W 20) ................... 26 Reversing light ........................................................ 38
Electrical system ............................................... 14 Removing the motor cover (W 20) .................... 26 Direction indicators ................................................ 38
Steering ............................................................. 14 Checking state of battery charge ...................... 27 Operating the horn .................................................. 39
Lighting ............................................................. 14 Charging the battery ......................................... 27 Windscreen wipe/wash .......................................... 39
8
Table of contents (continued)
Towing a trailer ....................................................... 51 1000 Hour inspection and maintenance Circuit diagram (Diesel heater) ............................. 87
Loading the platform .............................................. 51 Check and lubricate the automatic tow coupling ... 67 Hydraulic and brake system schematic ................. 88
Towing procedure ................................................... 52 Check and adjust the handbrake ........................... 67 Index ....................................................................... 89
Slinging the tractor .................................................. 53 Lubricate the top and bottom steering
Jacking positions ................................................... 53 swivel bearings ...................................................... 67
Driver code entry ..................................................... 54 Lubricate the steering linkage bearings ................ 67
Logging on ........................................................ 54 Check the front brake pads for wear ...................... 68
Logging off ........................................................ 54 Check and lubricate all door and cover
Accessing supervisor menus .......................... 54 latches and hinges ................................................. 68
Changing the supervisor pin ............................ 55 Check the condition and security of
Disable/enable the tractor ................................ 55 motor and battery connectors and cables ............. 68
Adding/deleting operator pin numbers ............ 55 Check the steering fluid level ................................. 69
List operator pin numbers ................................ 56 Check the steering fluid hoses for damage .......... 69
Set/reset learner operation ............................... 56 Drain and refill the drive axle .................................. 69
Data Logger ............................................................ 57 Check the suspension dampers for damage ....... 69
Removing the platform sides ................................. 58
2000 Hour inspection and maintenance
127 804 2501.0407
9
Technical data (P 250) Description
12000
l3
h10 15 4000
Speed (km/h)
m2
y 10 2000
l5
l1
25t
5% 20t
Trailer weight
15t
Gradient
10% 10t
8t
15% 6t
25%
b13 0 2t
Wa
NOTES:
To ensure that the tractor can safely restart from stationary on the gradient (based on a starting resistance off 400N/tonne), it is recommended that the tractor/trailer combination is
only operated on gradients covered by the solid line on the above graph.
To suit application, the speed/draw bar pull performance of the tractor can be programmed between the two limits.
The permissible haul per hour is the total distance travelled, including the return journey and any downhill gradients
It is recommended that braked trailers are used for trailer loads exceeding 9 tonnes and for all trailer loads if gradients are involved.
10
Technical data (P 250) Description
1.1 Manufacturer Linde Linde NOTES:
1.2 Model designation P 250 (SWB) P 250 (LWB)
1) Based on level, dry surface with rolling
Characteristics
1.3 Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery
resistance of 200 N/t. Refer to graph
1.4 Operation: manual, pedestrian, stand-on, seated, order picker Seated Seated on previous page for specific
1.5 Towed load capacity Q (t) 25 1) 25 1) operating conditions and when
1.7 Rated drawbar pull F (N) 5 000 1) 5 000 1) applications involves inclines or
1.9 Wheelbase y (mm) 1 465 1 900 ramps.
2.1 Service weight kg 3 800 4 500
2) Contoured solid (superelastic) tyres
Weights
2.2 Axle load with load, front/rear kg 2 000/2 100 2 500/2 300
are available.
2.3 Axle load without load, front/rear kg 1 900/1 900 2 400/2 100
3.1 Tyres, front/rear (SE = CS superelatic, P = pneumatic) P/P 2) P/P 2) 3) Refer to manufacturer for figures.
Wheels and tyres
3) 3)
8.4 Noise level at operator's ear dB (A)
3) 3)
8.5 Towing coupling, design/type, DIN
11
Technical data (W 20) Description
12000
l3
Speed (km/h)
h10 Permissible
m2 haul per hour
15 4000
y l5
5%
Wa
NOTES:
The permissible haul per hour is the total distance travelled, including the return journey and any downhill gradients
It is recommended that braked trailers are used for all trailer loads if gradients are involved.
12
Technical data (W 20) Description
1.1 Manufacturer Linde Linde NOTES:
1.2 Model designation W 20 (2 200) W 20 (2 600)
1) Based on level, dry surface with rolling
Characteristics
1.3 Power unit: battery, diesel, petrol, LP gas, mains power Battery Battery
resistance of 200 N/t. Refer to graph
1.4 Operation: manual, pedestrian, stand-on, seated, order picker Seated Seated on previous page for specific
1.5 Carried load capacity Q (t) 2 2 operating conditions and when
1.7 Rated drawbar pull with/without carried load F (N) 500/900 1) 800/1200 1) 500/900 1) 800/1200 1) applications involves inclines or
1.9 Wheelbase y (mm) 1 900 1 900 ramps.
2.1 Service weight kg 3 100 3 200
2) Contoured solid (superelastic) tyres
Weights
2.2 Axle load with load, front/rear kg 2 300/2 800 2 100/3 100
are available.
2.3 Axle load without load, front/rear kg 1 800/1 300 1 800/1 400
3.1 Tyres, front/rear (SE = CS superelatic, P = pneumatic) P/P 2) P/P 2) 3) Refer to manufacturer for figures.
Wheels and tyres
1) 1) 1) 1)
5.6 Maximum drawbar pull with/without carried load N 3100/3500 9600/10000 3100/3500 9600/10000
5.7 Climbing ability with/without carried load, 30 minute rating % See graph See graph
5.8 Maximum climbing ability with/without carried load, 5 minute rating % See graph See graph
5.10 Service brake Hydraulic/electric Hydraulic/electric
5) 5) 5) 5)
6.1 Drive motor, 60 minute rating kW 5 20 5 20
6.3 Battery according to IEC 254-2 254-2
Drive
3) 3)
8.4 Noise level at operator's ear dB (A)
3) 3)
8.5 Towing coupling, design/type, DIN/no
13
Technical description Description
Introduction Electrical system
The 127 series of electric tractors have been designed to These tractors are fitted with an advanced 80 volt, energy
achieve maximum productivity. The P 250 has a rated towing saving electronic AC control system which incorporates re-
capacity of up to 25 tonne and an unladen traction speed of generative braking and provides smooth acceleration for safe,
up to 25km/h. The W 20 has a platform capacity of up to 2 precise manoeuvring. A high number of work cycles can be
tonne and an unladen traction speed of up to 20km/h. obtained from each battery change due to the efficiency of
this system of energy control. Integrated diagnostics, via a
Operators compartment and controls CAN bus connection, enable rapid servicing and maximum
uptime.
A low step facilitates easy access to the operators compart-
ment. Thus reducing driver fatigue, leading to safer opera- Steering
tion. The arrangement of all the controls and seat contrib-
utes to optimum operator comfort and efficiency. Energy saving, on demand hydrostatic power steering pow-
ered by an AC motor, requires minimum steering effort, en-
The automotive arrangement of the foot pedals, controls and suring excellent manoeuvrability and operational efficiency.
steering wheel, together with electronic control, gives smooth
handling. Lighting
14
General view of tractor (P 250) Description
1 Passenger's seat
2 Battery cover
3 Battery
5 Motor cover
6 Damper
7 Spring
8 Rear coupling
9 Drive motor
10 Rear wheel
11 Steer cylinder
127 804 2501.0407
12 Brake calliper
13 Front wheel
14 Driver's seat
15
General view of tractor (W 20) Description
1 Passenger's seat
2 Battery cover
3 Battery
5 Motor cover
6 Damper
7 Spring
8 Rear coupling
9 Drive motor
10 Rear wheel
11 Steer cylinder
13 Front wheel
14 Driver's seat
16
Operating controls and indicators Description
1 Road light switch
2 Driver's display
3 Hazard warning light switch
4 Keypad *
5 Control stalk
Turn indicators
Front wiper control
Front wash wipe
Headlamp beam control
6 Switch panel
7 Keyswitch
8 Emergency isolator switch
9 Handbrake lever
10 Heating vents
127 804 2501.0407
11 Steering wheel
12 Accelerator pedal
13 Footbrake pedal
14 Control stalk
Horn
Speed control
Direction selection
* Option
17
Driver's display Description
A single display panel mounted in front of the driver provides Multi purpose display Hour meter
the following information:-
An LED display (1) is used to convey information to the driver. - When the keyswitch is turned on, the hourglass mode
- Multi purpose display indicator (2) illuminates, and the multi purpose display
- Direction of travel indicator Mode indicators (2 to 6) illuminate to qualify the information (1) shows the operational time (keyswitch on and seat
- Battery discharge indicator being displayed as follows:- occupied) of the truck in hours.
- Over temperature warning (2) Speed in mph or km/h. Illuminates in conjunction with The display shows this information for approximately 10 sec-
- Brake fluid level warning (3 or 4) when the accelerator is depressed. onds.
- Steering fluid level (3) Distance in km, or, when the accelerator is depressed,
- Service warning indicator speed in Km/h. Illuminates in conjunction with (2).
- Interlock warning
(4) Distance in miles, or, when when the accelerator is
- Parking brake warning depressed, speed in mph. Illuminates in conjunction
- Slow speed indicator with (2).
- Indicator repeater lamps
(5) Time of day *
- Main beam indicator
(6) Hour meter
mile km /h
18
Driver's display Description
Odometer Speedometer Battery discharge indicator
- When the keyswitch is turned on, and the accelerator - When the keyswitch is turned on, a direction selected The Battery Discharge Indicator feature of the drivers display
pedal not depressed, either the mile (2) or km (1) mode and the accelerator pedal depressed, either the mile or is a vertical bar graph of 10 segments. There are, in de-
indicator will illuminate after ten seconds. The multi pur- km mode indicator (2) illuminates in conjunction with the scending order from the top, five green (1), three yellow (2)
pose display shows accumulated distance travelled in speed mode indicator (1). The multi purpose display and two red (3) segments of this display.
miles or km. shows the truck speed in mph or km/h. Only 1 segment will be illuminated at any time.
A fully charged battery will cause the top green segment to be
NOTE: The odometer can be programmed to display NOTE: The speedometer can be programmed to dis- illuminated.
distance in either kilometers or miles, please contact your play speed in either km/h or mph, please contact your lo- As the battery is discharged the display will decrement lin-
local Linde representative. cal Linde representative. early until at 28% residual capacity the bottom red led will be
illuminated and flashing. Truck performance will be reduced
when the battery has been discharged 80% leaving 20%
residual capacity. The amber slow speed indicator (4) will
illuminate to notify the driver of reduced performance.
19
Driver's display Description
Over temperature indicator Brake fluid level indicator Parking brake warning
Should prolonged overload conditions exist, then the motors The red indicator (1) illuminates if the brake fluid level is low. The red indicator (1) illuminates whilst the parking brake is
or controller may become too hot. Should an over tempera- applied.
ture condition exist, then the over temperature indicator (1) DANGER: Immediately fill the brake fluid reser-
will illuminate, together with an error message on the multi voir and check for leaks.
purpose display.
CAUTION: Report to supervision if the display in- DANGER: Immediately fill the steering fluid res-
dicates that any of the motors or controller has ervoir and check for leaks.
overheated during the shift.
NOTE: As an option, the multi purpose display can - That the handbrake is released.
show 'serv!' briefly when the keyswitch is turned on to
notify that a service is due. Please contact your local Linde - That the remote inching switch is off.
representative.
- The seat switch is operated.
21
Driver's display Description
Main beam indicator Over-speed alarm
The blue indicator (3) illuminates when main beam is se- Depending on the battery state of charge, electrical braking NOTE: The tractor must be stopped completely be-
lected. alone may be insufficient during some steep descents, and fore the 'stop' message disappears, and traction is re-
the tractor could exceed it's maximum permissible speed. enabled.
3 1
127-112 127-113
22
Safety rules Before operation
Prior to any work with or on the tractor all responsible staff, DANGER: If modifications are made to the drive
particularly the tractor operators and servicing personnel, or braking parameters, then it is imperative that
must be instructed by a qualified instructor, in the normal operators are informed of such changes so that
and proper use with the safety guidelines supplied with these they are able to familiarise themselves with the new oper-
operating instructions. ating characteristics before taking the tractor into serv-
ice.
DANGER: Only operators with the correct
certification, issued by qualified instructors With normal and proper use the stability of the tractor is as-
should operate this tractor. DO NOT operate this sured. Should the tractor tip over during an unauthorised
tractor without the appropriate training and certification. application or due to incorrect operation, always follow the
instructions depicted below.
The employer must ensure that the operator has understood
all safety information. Safety information
Please observe the guidelines and safety rules therein for The warning precautions DANGER, WARNING, CAUTION
example: and NOTE in this manual are provided to indicate special
dangers or unusual information requiring special identifica-
- Information on the operation of industrial tractors
tion:
- Rules for roadways and work areas
- Rights, duties and safety rules for the operator DANGER: Indicates hazards that may result in
127 804 2501.0407
- Operation in special areas bodily injury or death and/or severe product dam-
- Information related to starting, driving and braking age.
- Service and repair information
- Recurrent inspections, accident prevention check WARNING: Indicates hazards that may result in
- Disposal of greases, oil and batteries bodily injury and/or severe product damage.
- Any other risks
The operator (owner) or responsible person must ensure CAUTION: Indicates hazards that may result in
that the above guidelines and safety rules are observed. damage to or destruction of the product.
WARNING
23
Safety rules Before operation
Report of Thorough Examination Frequency characteristic for human body Checks prior to initial operation of the
vibrations tractor
The accident prevention rules in some countries require that
the truck must be checked periodically for proper operation The values are determined in conformance with the Vibration - Tightness of wheel nuts
by trained personnel. Test Code EN 13059 and EN12096 on trucks with standard
equipment according to the technical data sheet (driving over - Battery connections, electrolyte level and specific gravity
In the UK, the specific requirements of PUWER 1998, state
test course with obstacles).
that truck users are required by law to ensure that their trucks - Function of braking system
are thoroughly examined periodically by a competent per- The r.m.s weighted acceleration of the whole-body vertical
son, and that supporting records are available for inspec- - Function of steering system
vibration on the truck seat (aW,ZS) is as follows: -
tion. Non compliance with these requirements may result in
legislative action. - All controls and their operation
P250 and W20
Please contact your local Linde reresentative. Pneumatic tyres, no cabin (aW,ZS) = 0.1 m/s² Daily checks
Noise emission levels CSE tyres, no cabin (aW,ZS) = 0.1 m/s² - Controls and their operation
Determined in a test cycle in accordance with EN 12053 Pneumatic, tyres standard cabin (aW,ZS) = 0.1 m/s² - Interlock switches
from the weighted values in the operating modes DRIVING,
CSE tyres, standard cabin (aW,ZS) = 0.1 m/s² - Tyres for damage and correct pressures
24
Daily checks Before operation
Raising the battery cover (P 250) Raising the motor cover (P 250)
To access the battery - Release the motor cover lock (1).
- Release the battery cover catch (2). - Open the motor cover fully.
- Raise the battery cover fully back until the safety stay (1) - Secure the cover in the open position using support rod.
is engaged.
NOTE: The battery cover must be closed before the
NOTE: The motor cover must be closed before the motor cover can be opened.
battery cover can be opened.
WARNING: The motor can become very hot. Risk
of scalding.
127 804 2501.0407
25
Daily checks Before operation
Removing the battery cover (W 20) Removing the motor cover (W 20)
To access the battery remove the battery cover using the two To access the traction and hydraulic steering motors remove
handles provided. the cover using the two handles provided.
WARNING: Manual handling risk. The cover is WARNING: Manual handling risk. The cover is
heavy. Assistance should be sought if it is to be heavy. Assistance should be sought if it is to be
removed. removed.
26
Daily checks Before operation
Checking state of battery charge NOTE: Check that the specific gravity of the electro- Connecting the battery to a charger
lyte is at least 1.14.
- Ensure the emergency switch (2) is released. - Apply the parking brake, turn the keyswitch off, and de-
Always charge and service the battery according to the manu- press the emergency isolator.
- Turn the keyswitch (3) on.
facturer's instructions.
- Check the battery state of charge on the driver's display - Raise/remove the battery cover.
(1). If you are not in possession of these instructions, please
contact your local Linde representative. Also follow the oper- - Pull out the battery connector (4).
Charging the battery ating instructions for the battery charger.
- Insert the charger connector (5) into the battery connector
CAUTION: For the safe operation and mainte- WARNING: Do not place any metal objects on the (4).
nance of the battery, follow the following instruc- battery which could cause a short.
tions. The electrolyte in the batteries is a sul- NOTE: Always recharge batteries as soon as possi-
phuric acid and water solution, which is both ble. Never leave batteries in a discharged or partially dis-
CAUTION: Do not top up the electrolyte before charged state for long periods.
poisonous and caustic. Therefore, wear protec- charging.
tive clothing and protective glasses when work-
CAUTION: Before reconnecting the battery to the
ing around batteries. Gases are released when
truck, ensure the keyswitch is turned off, and
batteries are being charged, do not expose the
the emergency isolator is depressed.
battery to sparks or open flames, as an explo-
sion could result. Rooms in which batteries are
127 804 2501.0407
27
Daily checks Before operation
Opportunity charging * Check the battery condition, electrolyte
level and specific gravity
An additional battery connector (1) on the side of the tractor
allows for opportunity charging. CAUTION: For the safe operation and mainte- - Check there are no cracked cells, deformed plates or
nance of the battery, follow the following instruc- loss of electrolyte.
- Apply the parking brake, turn the keyswitch off, and de-
tions. The electrolyte in the batteries is a sul- - Open or remove the cell filler caps and check levels.
press the emergency isolator.
phuric acid and water solution, which is both - The electrolyte level must be between 10-15 mm above
- Connect the charger to the battery connector (1), and turn poisonous and caustic. Therefore, wear protec- the top of the plates.
the charger on. The bottom LED (4) on the driver's dis- tive clothing and protective glasses when work- - Use demineralised water for topping up the cells (after
play will illuminate for up to 5 minutes before charging ing around batteries. Gases are released when charging).
commences. batteries are being charged, do not expose the - Clean traces of corrosion from cell tops and terminals.
battery to sparks or open flames, as an explo-
- Coat terminals with petroleum jelly.
- Once charging has commenced, LEDs (2,3 and 4) will sion could result. Rooms in which batteries are
illuminate in sequence. charged or stored must be ventilated accord- - Tighten all connections.
ingly. - Check specific gravity with a hydrometer. The specific grav-
- When the battery is fully charged, top LED (2) will flash. ity of the electrolyte should be between 1.24 and 1.28
after charging.
- Turn the charger off, and disconnect from the tractor.
NOTE: Batteries that are discharged to under 20% of
1 2
3
4
127-114 127-115
28
Daily checks Before operation
Removing the battery Removing the battery using a hand pallet
truck (W 20)
DANGER: When lifting the battery with a crane,
ensure that no persons are within the vicinity. Using a hand pallet truck of sufficient load capacity (see type - Withdraw the battery from the chassis.
Never step under an elevated load. plate for battery weight).
WARNING: Manual handling risk. The battery is
Using a hoist and a suitable four leg insulated lifting strap of - Park the tractor on level ground. heavy. Take care when manoeuvring the battery.
sufficient load capacity (see type plate for battery weight).
- Apply the parking brake, turn the keyswitch off, and de- CAUTION: Before reconnecting the battery to the
- Apply the parking brake, turn the keyswitch off, and de- press the emergency isolator. tractor, ensure the keyswitch is turned off, and
press the emergency isolator. the emergency isolator is depressed.
- Raise/remove the battery cover. - Pull out the battery connector.
- Pull out the battery connector. - Release the side panel catch (1) and swing the side
- Attach the lifting strap to the battery. panel fully open.
- Lift the battery clear of the tractor and place to one side.
- Manoeuvre the hand pallet truck under the battery.
WARNING: Manual handling risk. The battery is
heavy. Take care when manoeuvring the battery - Raise the battery sufficiently to clear the locating blocks
from the chassis. on the chassis.
127 804 2501.0407
CAUTION: Before reconnecting the battery to the NOTE: It may be necessary to place blocks of wood
tractor, ensure the keyswitch is turned off, and on the forks to obtain sufficient lift.
the emergency isolator is depressed.
29
Daily checks Before operation
Controls and their operation Interlock switches
Check all truck controls for correct and safe operation. DANGER: For your own safety, and the safety of
others, the tractor is fitted with various inter-
- Check function of braking system. locks. Under no circumstances should the op-
- Check function of steering system. eration of these interlocks be interfered with.
- Check function of traction system.
Check all tractor interlock switches for correct and safe
- Check function of driver's display. operation.
- Check function of all ancillary controls.
- Check the function of the keyswitch/rotary switch*
NOTE: When the keyswitch is turned on, the driver's - Check the function of the emergency isolator
display should flash briefly. Should any of the indicators - Check the function of the handbrake switch
fail to flash, then report to supervision. - Check the function of the seat switch
- Check the function of the battery door switch (W20 only)
DANGER: Never use a truck which has faulty con- - Check the function of the remote coupling interlocks *
trols.
* If fitted
30
Daily checks Before operation
Driver's seat adjustments Passenger's seat adjustments
- To move the seat forward or back, lift lever (1) and while - To move the seat forward or back, lift lever (3) and while
sat on the seat slide to the required position and release sat on the seat slide to the required position and release
the lever (1) to lock into the nearest notch. the lever (3) to lock into the nearest notch.
- The handwheel (2) is for suspension tension. Rotate the - Handwheel (1) is used to alter the rake of the seat back.
handwheel clockwise to lower the tension. Rotate the
- Raise lever (2) to lower the seat back.
handwheel anticlockwise to increase the tension.
31
Daily checks Before operation
Steering wheel adjustment Top up the Diesel heater fuel tank * Check tyre inflation (if applicable)
The steering column rake can be adjusted to obtain a com- WARNING: Shut off the heater before filling the NOTE: Depending on application, tyre pressures may
fortable driving position. fuel tank. Extinguish naked flames and do not differ from those stated. Please refer to the tyre pressure
smoke while filling the fuel tank. label attached between the seats.
- Slacken the steering column adjustment lever (1).
- Open/remove the motor cover. P 250
NOTE: The ratchet mechanism, can be disengaged
- Open the fuel tank cap (1) and top up with clean diesel
by pulling the lever out. Short wheelbase Front 7.5 bar
fuel up to the lower edge of the filler neck.
Rear 5.0 bar
- Move the steering wheel to a comfortable driving posi-
WARNING: Diesel fuel is flammable. Avoid Long wheelbase Front 9.0 bar
tion.
spilages, particularly onto hot surfaces such as Rear 5.0 bar
- Retighten the adjustment lever. motors.
W 20
CAUTION: Ensure the steering column is clamped Tank capacity 4 litres
Front 7.5 bar
securely after adjustment.
CAUTION: Follow maintenance and safety guide- Rear 6.5 bar
lines
WARNING: Only make adjustments to the steer-
ing wheel while the truck is stationary.
32
Daily checks Before operation
Check the automatic towing coupling * Check the remote towing coupling *
WARNING: Risk of trapping. Do not place hands WARNING: Risk of trapping. Do not place hands With the coupling pin engaged and handbrake applied
into the open coupling. into the open coupling.
Switches (1 and 4) both illuminated
Traction not available
Check the automatic towing coupling for correct operation. Check the remote towing coupling for correct operation.
Coupling raises when switches (1 and 4) are operated
- Check that the pin (1) is not damaged. - Check that the pin (1) is not damaged. simultaneously
- Check that the pin (1) engages correctly in the locating - Check that the pin (1) engages correctly in the locating As the coupling pin raises
hole (2). hole (2).
Switches (1 and 4) extinguish
- Check that the locating hole (2) is free of debris. - Check that the locating hole (2) is free of debris. Red indicator (3) illuminates
- Check the function of indicators and interlocks: With the coupling pin fully raised
With the coupling pin engaged and handbrake released Amber indicator (2) illuminates
Traction available
Switch (4) illuminated
Traction available
127 804 2501.0407
* Option
33
Driving Operation
CAUTION: Always adapt your driving style to the Travel in forward direction Travel in reverse direction
conditions of the roadway (rough surfaces etc.)
particularly hazardous work areas and any load. - Push the control stalk (1) forward. The forward travel indi- - Pull the control stalk (1) back. The reverse travel indicator
cator (7) on the driver's display will illuminate. (9) on the driver's display will illuminate.
Starting up
- Release the parking brake (3). The parking brake indica- - Release the parking brake (3). The parking brake indica-
- Depress the emergency isolator, turn the keyswitch off tor (8) on the driver's display will extinguish. tor (8) on the driver's display will extinguish.
and insert the battery connector.
- Depress the accelerator pedal (6) smoothly. Tractor - Depress the accelerator pedal (6) smoothly. Tractor
- Release the emergency isolator (4). speed will depend on how far the accelerator is depressed. speed will depend on how far the accelerator is depressed.
- Sit down on the drivers seat to activate the seat switch.
NOTE: Depressing the accelerator pedal quickly does NOTE: Depressing the accelerator pedal quickly does
NOTE: Ensure that the parking brake (3) is applied not increase the rate of acceleration, since maximum ac- not increase the rate of acceleration, since maximum ac-
and all directional controls are in a neutral position. celeration is controlled automatically. celeration is controlled automatically.
- Insert key into keyswitch (5) and turn key clockwise. The NOTE: As a option, the control stalk can be located NOTE: As a option, the control stalk can be located
driver's display (2) will illuminate. on the right hand side. on the right hand side.
Speed selection
34
Driving Operation
Changing direction of travel Starting on an incline Before leaving the tractor
Release accelerator pedal (3). Change direction selection When the tractor is to be stopped and restarted on an incline - Ensure the tractor is parked so as not to cause a hazard
lever (1) to the opposite direction of travel. Depress accel- the procedure is as follows: or obstruction.
erator pedal (3) this will accelerate tractor in new direction.
- Stop the truck under controlled electrical and hydraulic - Apply the parking brake.
The direction control lever can be moved directly to the oppo- braking.
site direction of travel without releasing the accelerator pedal. - Turn off the keyswitch and remove the key.
The tractor will be braked electrically to a standstill and ac- - Apply the parking brake.
- Depress the emergency isolator switch.
celerated smoothly in the opposite direction of travel.
- To move off, press the accelerator.
- Disconnect the battery if the tractor is not being used for a
NOTE: The interlock warning indicator (1) will illumi- prolonged period.
nate.
* Optional on W 20
127-86
35
Braking Operation
DANGER: For emergency stops, depress the foot- Footbrake Parking brake
brake (1).
- Release the accelerator pedal (2). Use the mechanical parking brake to park the tractor. The
internal drive axle brake is applied.
- Depress the footbrake pedal (1)
CAUTION: Most emergency stops can be avoided NOTE: When the parking brake is applied the park-
if you travel at a steady speed and allow for road NOTE: Depressing the footbrake pedal operates hy- ing brake warning indicator (4) on the driver's display will
and load conditions. A sudden stop could dis- draulic brakes on the front wheels and an internal drive illuminate.
place loads and cause trailers to “jack knife”. axle brake.
Engaging the parking brake
Regenerative brake
- Pull the parking brake lever (3) up firmly.
The tractor is equipped with regenerative braking.
127-83
1 2 3
36
Emergency isolator switch, steering Operation
Emergency isolation Steering Turning radius
The red knob (1) operates the electrical isolating switch when The tractor is fitted with hydraulic power steering, which is P 250 short wheelbase 2825
pressed. This isolates all electrical power to the drive circuit. both light and responsive in order to provide effortless ma-
noeuvring when working in a confined area. P 250 long wheelbase 3280
DANGER: When the emergency switch is oper-
ated, the tractor will free wheel to a stop. DANGER: Contact your local Linde representa- W 20 3280
tive if steering is hard or has too much play. Never
DANGER: If inching control is fitted, the inching operate a tractor with a faulty steering system.
brake will be applied when the emergency switch
NOTE: Turns should NOT be made on a gradient and
is operated. This will cause the rear wheels to
tractors should NOT be driven across a gradient. Always
lock.
adjust speed accordingly when cornering.
DANGER: If the emergency switch is operated,
power assisted steering and braking will be una-
vailable.
37
Lights Operation
Road lights Hazard warning lights Direction indicators
The road lights are operated using the three position switch - Push the switch (2) to operate the hazard warning lights. The direction indicators are operated using control stalk (3).
(1).
Brake lights - Move the stalk back to operate left hand indicators.
- First position is off.
- The brake lights will illuminate when the brake pedal is - Move the stalk forward to operate right hand indicators.
- Push the switch (1) to the second position for side and depressed.
rear lights. The turn signal repeater light (4) on the driver's display will
flash, and if a trailer with lights is fitted the trailer turn signal
- Push the switch (1) to the third position for head and rear
Reversing light repeater lights (5) will also flash.
lights.
- The reversing light will illuminate when reverse travel is NOTE: Indicators are not self cancelling, ensure indi-
Control stalk (3) is used to select main or dipped beam. selected. cation is cancelled after manoeuvring.
NOTE: As a option, the control stalk can be located NOTE: As a option, the control stalk can be located
on the left hand side. on the left hand side.
38
Horn, windscreen wipers Operation
Operating the horn Windscreen wipe/wash
When approaching blind corners and junctions, the horn The windscreen wash/wipe is controlled using stalk (2).
serves as a warning signal.
- Push the end of stalk to operate the wash wipe function.
- Press the end of stalk (1), the horn will sound. The wash wipe function, automatically gives four wipes.
NOTE: As a option, the control stalk can be located - Twist the stalk to position 'J' for intermittent wipe.
on the right hand side.
- Twist the stalk to position '0' for off.
39
Remote inching Operation
Remote inching button operation *
To facilitate trailer coupling, remote inching buttons can be NOTE: The remote emergency stop button (3) only
located at the rear of the tractor. functions when remote inching is enabled.
Stand clear of the tractor wheels and press button (4) for
reverse direction of travel or button (2) for forward direction of
travel.
Twist and pull the emergency switch (3) out to restore electri-
cal power.
40
Switch panel Operation
NOTE: The position of individual switches on the Remote inching*** Fog lamp
switch panel may vary.
Two position switch (3) enables remote inching. Two position switch (6) operates the fog lamps
Heater *
Position 1 Remote inching disabled Position 1 Off
Three position switch (1) controls the heater. Position 2 Remote inching enabled Position 2 On
NOTE: When the heater is on full power, the cabin Position 1 Off Position 1 Off
temperature is regulated using the thermostat (7). Position 2 On Position 2 On
Adjustable vents (8) are used to control air flow. Heated seat * * Standard when cabin fitted
** Optional
Rear wash/wipe * Two position switch (5) operates the heated seat. *** Optional on W 20
Three position switch (2) control the rear wash/wipe Position 1 Off
Position 2 On
127 804 2501.0407
Position 1 Off
Position 2 Wipe
Position 3 Wash/wipe
10
41
Diesel heater (option) Operation
Diesel heater Turning the Diesel heater on Turning the Diesel heater off
DANGER: The heater must never be operated in - Ensure the fuel tank is full. - Using switch (2), turn the heater off.
confined spaces such as a garage. Risk of car-
bon monoxide poisoning. WARNING: Shut off the heater before filling the NOTE: The heater is fitted with two fans. One inte-
fuel tank. Extinguish naked flames and do not gral, and one external. After switching off, the integral fan
Switch (2) on the switch panel, controls the heater. smoke while filling the fuel tank. will continue to operate for about 4 minutes.
Position 1 Off WARNING: Diesel fuel is flammable. Avoid If the heater is not to operated for a prolonged period, turn the
Position 2 Heater on spilages, particularly onto hot surfaces such as fuel tap (4) off.
motors.
NOTE: When the heater is on, the cabin temperature
is regulated using the thermostat (1), located between the CAUTION: Follow maintenance and safety guide-
seats. lines
42
Interior lights Operation
Interior light *
Two switches located on the cabin ceiling operate the cabin
lights.
43
Fuses Operation
Battery voltage fuse boxes Battery voltage fuses
Located in the motor compartment. NOTE: Although these fuses are interchangeable with Located in the Motor compartment.
automotive fuses, automotive fuses MUST NOT be used.
1 Converter 24 V fans 10 A 1F26 Only genuine Linde fuses have sufficient voltage capabil- 1 Main fuse 500A 1F1 *
ity to ensure correct operation at truck voltages.
2 Spare 10 A 1F25 2 Steering fuse 50A 3F1
OPTIONS
44
Fuses Operation
Lighting fuses
Located under the driver's floorplate, accessible through a Direction indicators and flasher relay 10A 5F10
cutout.
Beacon 10A 5F11
Horn 10A 4F1
Interior light unit 10A 5F12
Sidelight/headlight switch relays 10A 5F1
Spotlights 10A 5F13
Left hand sidelights 10A 5F2
Front wash/wipe 10A 9F1
Right hand sidelights 10A 5F3
Rear wash/wipe 10A 9F2
Main beam headlights 10A 5F4
Radio cassette 10A 9F3
Dipped beam headlights 10A 5F5
Heated seat 10A 9F5
Stop lights 10A 5F6
Cab heater relay module 10A 9F6
Rear fog lights 10A 5F7
127 804 2501.0407
45
Before towing a trailer Operation
Observe the rated tractive force and weight before transport- Towing capacity example (P 250)
ing loads. Refer to label on the rear of the tractor.
The towing capacity diagram below contains the following Where the 5% slope is 70 m long for example, the complete
Never exceed the rated capacity of the tractor. information:- cycle, including return journey, can be performed 10 times
per hour.
Trailer towing guidelines 1 Distance (m)
2 Speed (km/h) NOTE: The data and characteristic curves of the tow-
The maximum drawbar pull is the maximum pull the tractor ing capacity diagram apply only to dry, non skid surfaces.
can exert to overcome the starting resistance of the trailing 3 Gradient (%)
load. (This being the combined weight of the tractor, trailers 4 Drawbar pull (N) NOTE: The permissible haul per hour is the total dis-
and load). 5 Trailer weight (t) tance travelled, including the return journey and any down-
hill gradients
DANGER: When towing trailers under difficult op- Reading from the diagram
erating conditions, e.g. on inclines and icy or slip- NOTE: It is recommended that braked trailers are
pery surfaces, note that it is braking perform- A tractor with a trailer load of 10000 kg (A) used for trailer loads exceeding 9 tonne and for all trailer
ance, NOT maximum towing capacity of the tractor that can drive on a maximum gradient of 5% (B) loads where a gradient is involved.
determines the maximum safe load.
for a distance of 1400 m (C)
CAUTION: The tractor must not be used to pull at a speed of between 6 - 8 Km/h (D)
rail vehicles, or to push any type of trailer. The
46
Coupling and uncoupling a trailer (multi-position coupling) Operation
WARNING: When coupling or uncoupling trailers, Coupling a trailer Uncoupling a trailer
always ensure that both tractor and trailers are
on level ground. - Reverse the tractor up to the trailer with towing pin and - Apply the handbrake. Chock the trailer or if fitted apply the
trailer draw bar in line as seen from the driver's seat. trailer brake.
Before coupling a trailer, check that the trailer draw bar and
tractor towing coupling are compatible. - On the switch panel, operate the remote inching button - Disconnect trailer lighting (if fitted) from the tractor light-
(1). ing socket.
Ensure that if fitted the trailer braking system is applied or
that wheels have been chocked to prevent movement. - Ensure the truck is in neutral and release the handbrake. - Remove the pin (2) and uncouple the trailer.
- Push the pin (2) down and turn through 90° to release.
Remove the pin from the towing coupling.
47
Coupling and uncoupling a trailer (automatic coupling) Operation
WARNING: When coupling or uncoupling trailers, WARNING: Risk of trapping. Do not place hands Uncoupling a trailer
always ensure that both tractor and trailers are into the open coupling.
on level ground. - Apply the handbrake. Chock the trailer or if fitted apply the
- Using the remote inching buttons position the trailer tow- trailer brake.
Before coupling a trailer, check that the trailer draw bar and
ing hitch into the open coupling. The coupling closes on
tractor towing coupling are compatible. - Disconnect trailer lighting (if fitted) from the tractor light-
contact and the lever (2) will snap down.
ing socket.
Ensure that if fitted the trailer braking system is applied or
DANGER: The security of the coupling can only
that wheels have been chocked to prevent movement. - Lift the lever (1) on the coupling device to release the
be verified by noting the position of the operating
lever which must be in the horizontal position trailer.
Coupling a trailer (refer to attached label). It is the responsibility of the driver
- Reverse the tractor up to the trailer with towing pin and to ensure that the coupling pin is fully engaged before
trailer draw bar in line as seen from the driver's seat. towing a trailer. Do not tow a trailer if the lever is not in the
horizontal position.
- On the switch panel, operate the remote inching button
(1). - Connect trailer lighting (if fitted) to the tractor lighting
socket, and ensure that it is working correctly.
- Ensure the truck is in neutral and release the handbrake.
- Remove any chocks and if fitted release the trailer brak-
48
Coupling a trailer (remote coupling with traction interlock) Operation
This system allows trailers to be uncoupled from within the Coupling a trailer
cabin. Indication of the coupling pin position (engaged, fully
raised or intermediate) is provided. Traction is only available - Check that the amber indicator (5) is illuminated. If not, NOTE: If the coupling pin is not fully lowered, then the
when the pin is in either the engaged or fully raised positions. follow the uncoupling procedure to raise the coupling red indicator (4) will be illuminated and traction is disabled.
pin.
WARNING: When coupling or uncoupling trailers, DANGER: Before towing the trailer, both visually
always ensure that both tractor and trailers are - Reverse the tractor up to the trailer with towing pin and check that the lever is in the horizontal position
on level ground. trailer draw bar in line as seen from the driver's seat. (refer to attached label), and that switch (6) is
illuminated, indicating that the coupling pin is fully engaged.
Before coupling a trailer, check that the trailer draw bar and - On the switch panel, operate the remote inching button (1). It is the responsibility of the driver to ensure that the
tractor towing coupling are compatible. coupling pin is fully engaged before towing a trailer.
- Ensure the truck is in neutral and release the handbrake.
Ensure that if fitted the trailer braking system is applied or
that wheels have been chocked to prevent movement. - Lift the lever (7) on the coupling.
NOTE: In order for the remote release to function, WARNING: Risk of trapping. Do not place hands
circuit breaker (2) must be in the 'on' position. into the open coupling.
49
Uncoupling a trailer (remote coupling with traction interlock) Operation
Uncoupling a trailer
With the coupling pin engaged, switch (3) is illuminated.
- Apply the handbrake. Switch (6) will also illuminate
indicating that the release mechanism is enabled.
- To raise the coupling pin, press and release both
switches (3 and 6) simultaneously.
As the pin is raised, the two switches extinguish, and the red
indicator (4) will illuminate briefly.
When the pin is fully raised, amber indicator (5) will illuminate.
NOTE: If the pin is not fully raised, then the red
indicator (4) will remain illuminated and traction will be
disabled.
NOTE: Should the pin become jammed, then circuit
breaker (2) will open and illuminate. Investigate and clear
the jam before resetting the circuit breaker (2). If the circuit
50
Transporting a load Operation
Towing a trailer Loading the platform
NOTE: Ensure that you understand how to operate Adjust wing mirrors (if fitted) as necessary before moving, Ensure the platform load is secure, stable, evenly distrib-
any braking systems that may be fitted to trailers being check that the direction of travel is clear, slowly move the uted on the platform, and within the rated carrying capacity of
towed. tractor forward taking up the slack in the trailer couplings the truck.
before gently accelerating to the required speed.
Ensure trailer load is secure, stable, evenly distributed on DANGER: Never carry passengers on the plat-
the trailer, and within the rated drawbar pull of the tractor. When approaching you destination reduce speed in advance form.
to ensure bringing the tractor and trailers to rest. A sudden
Inspect trailer steering to determine the type fitted. This is halt could cause load displacement and trailers could “jack-
particularly important on long trains because of the cutting in knife”.
effect when cornering.
NOTE: A trailer train cannot be backed up into posi-
NOTE: If travelling on public highways ensure that tion, so learn to position trailers first time.
regulation plates conform to local highway regulations.
NEVER travel on public highways unless you
Release trailer braking system and remove any chocks comply with local highway regulations.
from the trailer wheels.
127-91
51
Towing the tractor Operation
Towing procedure
CAUTION: DO NOT tow a tractor with mechani- CAUTION: To tow an unpowered tractor fitted
cal failure of the transmission or steering, in case with inching*, the automatic inching brake must
further damage is incurred. In an emergency use be released. To achieve this, the footbrake must
a maintenance dolly or other suitable equipment. be applied ten times to release the hydraulic pressure in
the power braking/inching brake system.
- Remove the load.
- Someone should be seated on the tractor being towed to
- Ensure the direction selection lever is in the neutral posi- steer it, and operate the brakes if required.
tion.
- Tow the tractor but DO NOT exceed the MAXIMUM recom-
- Attach a towing vehicle (with sufficient tractive and brak- mended speed of 10 km/h.
ing force) with a SOLID tow bar to the towing hitch.
CAUTION: Ensure that the vehicle used for tow-
- Disconnect the battery. ing has sufficient towing and braking perform-
ance to safely tow the tractor.
WARNING: Caution should be exercised when
driving an unpowered towed tractor, as braking NOTE: When towing on a gradient reduce speed to a
performance will be greatly reduced and power minimum and ensure wheel chocks are available.
52
Slinging and jacking the tractor Operation
Slinging the tractor Jacking positions
Please contact your local Linde representative with regard to DANGER: Use only a toe jack with sufficient lifting Rear Wheels
slinging the tractor. capacity (3 tonne minimum).
Use toe jack under rear chassis plate as shown.
DANGER: Only use a lifting sling and crane with
sufficient lifting capacity. See truck battery and
type plates for weights. Front wheels
DANGER: When lifting the truck with a crane, en- A special lifting block (1) is positioned into the hole at the
sure that no persons are within the vicinity. Never front corner of the chassis to give a flat contact surface for the
step under a elevated load. lifting toe of the jack.
CAUTION: To prevent damage to the tractor, place DANGER: Ensure the lifting block is fitted cor-
timber packing between it and the lifting sling. rectly as shown.
53
Driver code entry (option) Operation
The driver code entry unit comprises a twelve digit keypad (1) Logging on Accessing supervisor menus
mounted on the dashboard, and a rotary on/off switch (2).
- Turn the rotary switch on. - Turn the rotary switch on.
The unit requires the operator to enter a five digit personal
pin number in order to operate the truck, thus preventing - Using the keypad enter your personal five digit pin number - Using the keypad, enter the supervisor five digit pin
unauthorised use. number followed by '0'.
NOTE: The default operator pin is 12345.
NOTE: The default supervisor pin is 98765. It is rec-
- Press the 'ENT' (2) button. ommended that the supervisor change their pin when tak-
ing delivery of the truck.
Logging off
- Press the 'ENT' button.
- Press and hold the 'CLR' button (1) for one second.
The system is now ready for a valid supervisor command to
- Turn the rotary switch off. be entered.
NOTE: If the driver's seat is vacated for more than Valid supervisor commands are :-
five minutes (programmable), the truck will automatically
log off and the operator will have to re-enter their personal '001' = Change supervisor pin
pin number in order to operate the truck. '002' = Enable/disable the truck
127-105 127-106
54
Driver code entry (option) Operation
Changing the supervisor pin Disable/enable the tractor Adding/deleting operator pin numbers
- Log on as supervisor and access the supervisor com- - Log on as supervisor and access the supervisor com- - Log on as supervisor and access the supervisor com-
mand menus. mand menus. mand menus.
- Using the keypad, enter '001'. - Using the keypad, enter '002'. - Using the keypad, enter '004'.
- Press the 'ENT' button. - Press the 'ENT' button. - Press the 'ENT' button.
- Enter the new supervisor pin. - Enter '0' to disable the tractor. All operator pins become - To delete an existing operator pin:-
invalid and the tractor inoperable.
- Re-enter the new supervisor pin to confirm. Enter the operator pin number
NOTE: Supervisor pin remains valid.
Enter '1' to confirm deletion, or '0' to cancel.
- Enter 'CLR' to log off.
- To add a new operator pin number:-
- Enter '1' to enable the tractor. All operator pins become
valid and the tractor can be operated as normal. Enter the new pin number
- Enter 'CLR' to log off. Enter '1' to confirm new pin, or '0' to cancel.
127 804 2501.0407
55
Driver code entry (option) Operation
List operator pin numbers Set/reset learner operation
- Log on as supervisor and access the supervisor com- The supervisor is able to set novice operators as 'learners'. Enter '0' to set the operator as non learner. Full tractor
mand menus. This will reduce tractor performance for these operators, ena- performance will be available for this operator.
bling them to safely practice driving, control and steering
- Using the keypad, enter '005'. operations until they are fully acquainted with tractor opera-
tion.
- Press the 'ENT' button.
- Log on as supervisor and access the supervisor com-
- The display will show the first operator pin number.
mand menus.
- Use the 'ENT' key to scroll through all operator pin num-
- Using the keypad, enter '006'.
bers.
- Press the 'ENT' button.
NOTE: The display will show five dashes to indicate
the end of list. - To set/reset learner operation:-
- Press the 'CLR' button at any time to exit . Enter the operator pin.
127-110 127-111
56
Data Logger (option) Operation
Data Logger
The Data Logger unit comprises a twelve digit keypad NOTE: If the driver's seat is vacated for more than
mounted within the driver's cab. The unit requires the opera- five minutes (programmable), the truck will automatically
tor to enter a five digit personal pin number in order to oper- log off and the operator will have to re-enter their personal
ate the tractor, thus preventing unauthorised use. Once pin number in order to operate the tractor.
logged on, the data logger unit records various tractor func-
tions and utilisation, enabling tractor and operator perform-
ance to be assessed.
Logging on
- Turn the rotary switch (2) on.
- Using the keypad (1) enter your personal five digit pin
number.
- Press the ENT button (3).
Logging off
- Press the CLR button (4).
- Turn the rotary switch (2) off.
127 804 2501.0407
57
Platform sides and PVC canopy (W 20 options) Operation
As an option the tractor can be fitted with either removable or Lowering the platform sides Securing the PVC canopy
hinged platform sides, with or without a PVC canopy.
To lower the platform sides, pull the sprung lever (1) out- The PVC canopy is secured in either the closed position or
Removing the platform sides wards and push down to release. rolled up using the buckled straps.
58
Maintenance and safety guidelines Maintenance
General information NOTE: When operating the tractor under extreme Lubrication intervals
conditions (i.e. extreme heat or cold, intensive dust con-
Your tractor will remain operational only if the maintenance centration etc.), the intervals given in the maintenance If used in a clean, dry atmosphere, the lubrication intervals
and checks are carried out regularly and according to the schedule should be reduced accordingly. outlined in this manual are sufficient. However, should the
information and instructions in this operating manual. The truck be used in harsh environments, then more frequent
maintenance may only be carried out by qualified authorised Handling lubricants lubrication will substantially increase the service life of
personnel. This work can be carried out by your local Linde bearings etc.
representative under a service contract. Always handle fuels and lubricants safely and as specified
by the manufacturer. NOTE: It is preferable to use less lubricant more
If you wish to do the work yourself, we recommend that the often, than a lot of lubricant less frequently.
first three customer service checks be carried out by your Only store fuels and lubricants in approved containers at
local Linde representative's service engineer in the pres- specified storage locations. As they could be inflammable,
ence of the responsible mechanic in your workshop, so that do not let them come in contact with hot objects or naked
your staff can receive the appropriate instruction. flames.
For all servicing, the tractor must be placed on a level sur- Clean the area surrounding the part in question before lubri-
face and the wheels secured. cation, filter renewal or repairs in the steering fluid system.
DANGER: The safety guidleines contained in this Only use clean containers when replenishing fuels and lu-
manual are limited to general servicing, checks bricants.
127 804 2501.0407
59
Maintenance and safety guidelines Maintenance
Avoiding accidents Safety guidelines
Most accidents and injuries that occur in workshops are DANGER: Before attempting any repair work, DANGER: Never wear rings, wrist watches,
caused by the failure to observe some basic rules of care apply the parking brake, turn the keyswitch off, jewellery, loose or dangling items of clothing such
and safety. For this reason, in the majority of cases they can disconnect the battery, and, unless the particu- as ties, torn clothing, scarves, unbuttoned
be avoided. lar routine being performed requires otherwise, chock the jackets or overalls with open zip fasteners that could get
load wheels securely front and rear. caught up in moving parts. Always wear approved safety
Anticipate potential hazards, and act with the necessary care clothing.
and caution to reduce the risk to a minimum. DANGER: Before carrying out any electrical
maintenance or checks, raise the drive wheel DANGER: Never carry out maintenance or
An alert, cautious mechanic is a safe one. clear of the ground and securely chock the truck servicing operations on the truck with anyone
in position. sat on the seat, unless that person is fully trained
and involved in the operation being carried out.
DANGER: Take the necessary fire precautions
when working on batteries. DANGER: Never start the machine or operate an
attachment from any position other than the
DANGER: Always ensure any lifting equipment, driver's seat.
is of sufficient capacity, and has the relevant
DANGER: The design of service steps or
certification. All blocks, jacks and chains etc.
platforms used in the workshop or on site must
DANGER: Use only prescribed attachment points WARNING: Protective equipment i.e. goggles and
when towing or lifting. Attach connections mask must be worn at all times when using com-
carefully. Check that the pins and/or bolts pressed air.
provided are secure before loading. Never stand close to
drawbars, slings or chains that are working under load.
60
Taking the tractor out of operation Maintenance
If the tractor is taken out of operation for over two months, it Putting the truck back into operation
must be parked in a well ventilated, frost free, clean and dry
room and the following measures must be carried out. - Thoroughly clean the tractor.
chanical parts.
* Option
61
Inspection and maintenance schedule Maintenance
Tighten the wheel nuts (at least every 100 hours) ......................................................................................................................................................................................................... z
62
Inspection and maintenance schedule Maintenance
Check and lubricate the automatic tow coupling (if fitted) ....................................................................................... z
Check and lubricate all door and cover latches and hinges ................................................................................... z
63
Inspection and maintenance as required Maintenance
Clean the tractor
NOTE: The necessity of cleaning depends on the use When cleaning with compressed air, first remove stubborn
of the tractor. If used with aggressive media such as salt deposits with a cold cleaner.
water, fertiliser, chemicals, cement etc., clean the tractor
thoroughly after every shift. CAUTION: Follow maintenance and safety guide-
lines.
Hot steam or intensive degreasing solutions should be used
with utmost care. The grease in the sealed for life bearings
will dissolve and leak out. As re-greasing is not possible, the
bearings will be damaged.
64
Inspection and maintenance as required Maintenance
Tighten the wheel fixings Check condition and pressure of the tyres
CAUTION: Tighten all wheel fixings (1) at least - Check the tyres for undue wear or damage. NOTE: Depending on application, tyre pressures may
once every 100 hours to a torque of 195 Nm differ from those stated. Please refer to the tyre pressure
- Remove all swarf and sharp objects from the tyre treads. label attached between the seats.
NOTE: If the tractor is to be used on public highways, P 250
Tighten the wheel fixing after a wheel change until they are the tyres must comply with the relevant Road Traffic Regu-
seated firmly, i.e. until the correct torque figure is consistently lations. Short wheelbase Front 7.5 bar
obtained. Rear 5.0 bar
- Check that all tyres are inflated to the correct pressure (if Long wheelbase Front 9.0 bar
applicable). Rear 5.0 bar
W 20
65
Inspection and maintenance as required Maintenance
Renew the steering fluid hoses Adjust the handbrake Operate the Diesel heater *
Steering fluid hoses should be replaced as required. If the handbrake lever moves more than 6 notches, then the The Diesel heater should be operated at least one a month
handbrake needs to be adjusted. when not in regular use.
NOTE: We strongly recommend that this operation
be carried out by your local Linde representative. NOTE: We strongly recommend that this operation - Ensure the fuel tank (1) is full.
and other brake adjustments be carried out by your local
Linde representative. WARNING: Shut off the heater before filling the
Check front wheel alignment fuel tank. Extinguish naked flames and do not
DANGER: The tractor must not be driven with a smoke while filling the fuel tank.
If the front tyres show signs of uneven wear, then the front defective braking system.
wheel alignment should be checked. WARNING: Diesel fuel is flammable. Avoid
spilages, particularly onto hot surfaces such as
NOTE: We strongly recommend that this operation motors.
be carried out by your local Linde representative.
CAUTION: Follow maintenance and safety guide-
lines.
- Open the fuel tap (2), and operate the heater briefly. Close
* Option
66
1000 Hour inspection and maintenance Maintenance
Check and lubricate the automatic towing Lubricate the top and bottom steering Lubricate the steering linkage bearings
coupling * swivel bearings
Using a grease gun, lubricate the steering linkage bearings
- Lubricate the automatic towing coupling locking Using a grease gun, lubricate the top and bottom steering until fresh grease emerges from the bearings.
mechanism. swivel bearings until fresh grease emerges from the bear-
ings.
- On tractors fitted with a remote coupling*, check that the
clamping screws (1) are tight and that the securing roll
pin is in position.
* Option
67
1000 Hour inspection and maintenance Maintenance
Check the front brake pads for wear Check and lubricate all door and cover Check the condition and security of
latches and hinges motor and battery connectors and cables
NOTE: We strongly recommend that this operation
and other brake adjustments be carried out by your local Inspect and oil as applicable, battery cover hinges and latch- - Apply the parking brake, turn the keyswitch off, depress
Linde representative. ing mechanism, motor cover hinges and lock, side panel the emergency isolator and disconnect the battery.
hinges and latching mechanism.
DANGER: The tractor must not be driven with a - Check the tightness of connections and remove all traces
defective braking system. Inspect and oil door hinges and latching mechanism.
of corrosion.
- Check that battery cables are undamaged and well insu-
On tractors fitted with sliding doors, inspect and lubricate the lated.
door runners and associated mechanism. - Check electric motor cable connections for security, and
make sure that there are no signs of corrosion.
- Check that all motor cables are undamaged and well
insulated.
NOTE: Corroded connections and damaged cables
cause voltage drops and overheating which can lead to
operating problems.
127-92
68
1000 Hour inspection and maintenance Maintenance
Check the steering fluid level Check the steering fluid hoses for damage Drain and refill the drive axle
NOTE: A steering fluid level indicator is fitted, and - Examine the outer cover of hoses for signs of embrittle- NOTE: We strongly recommend that this operation
will indicate when the steering fluid level is low. However it ment, tears, blisters, ballooning or cracks. be carried out by your local Linde representative.
is advisable to check the steering fluid level every 1000 - Check that hoses are not twisted, kinked, crushed or un-
hours. der tension.
- Raise/remove the motor cover. - Replace any defective hoses. Check the suspension dampers for dam-
- Remove the steering fluid tank filler cap.
- Check that all clips that support hoses are fitted and re- age
place any worn or damaged clips that may cut or damage
the hoses. - Check the front and rear suspension dampers for corro-
- Remove the filter.
- Check for signs of chafing and ensure that hoses are sion and any signs of leaks.
- Ensure the level is up to the top of tube (1). routed clear of both very hot and moving parts.
- Check the damper rubber mounting bushes for signs of
- Replenish with fresh oil if necessary. NOTE: Should hoses be subject to acids, solvents, wear or splitting.
steam cleaning, salt water or ozone, the inspection period
should be reduced.
69
2000 Hour inspection and maintenance Maintenance
Check the brake fluid level Clean the traction controller cooling fans Check the Diesel heater fuel filter *
and air ducts
NOTE: A brake fluid level indicator is fitted, and will Visually check the fuel filter (1) for contamination, and re-
indicate when the brake fluid level is low. However it is - Apply the parking brake, turn the keyswitch off, depress place if necessary.
advisable to check the brake fluid level every 2000 hours. the emergency isolator and disconnect the battery.
WARNING: Diesel fuel is flammable. Avoid
- Remove brake fluid reservoir cover, located between the - Raise/remove the motor cover. spilages, particularly onto hot surfaces such as
seats - Remove the cooling fans, and using clean, dry com- motors. Extinguish naked flames and do not
pressed air, remove accumulated dust smoke while changing the fuel filter.
- Unscrew the reservoir cap and check that the level is to
- Remove the controller cover, and using clean, dry com-
the maximum mark. CAUTION: Follow maintenance and safety guide-
pressed air, remove accumulated dust from the cover.
lines.
- Top up with brake fluid if necessary, in accordance with - Ensure any control unit cover drain holes are clear of
the lubrication table. debris.
- Using clean, dry compressed air, remove accumulated
CAUTION: Follow maintenance and safety guide-
dust from the control unit and control unit heatsink.
lines. * Option
- Replace the cover and fans.
70
5000 Hour inspection and maintenance Maintenance
Renew the steering fluid and filter Check the brake pipes for damage and
corrosion
- Raise/remove the motor cover.
NOTE: We strongly recommend that this operation
- Remove the steering fluid filter and discard.
and other brake adjustments be carried out by your local
- Place a suitable tray under the steering fluid tank. Linde representative.
- Remove the drain plug and allow the fluid to drain. DANGER: Never use a truck with a defective brak-
ing system.
- Replace the drain plug.
- Refill the tank to the correct level with fresh steering fluid.
127-94
71
5000 Hour inspection and maintenance Maintenance
Renew the steering fluid tank breather Renew the Diesel heater fuel filter * Replace the accelerator return spring
- Raise/remove the motor cover. - Apply the parking brake, turn the keyswitch off, depress To ensure correct accelerator operation, the return spring
the emergency isolator and disconnect the battery. should be replaced every 5000 hours. Please contact your
- Prise out the breather and discard. local Linde representative.
- Open/remove the motor cover.
- Fit new breather.
- Close the fuel tap.
- Pull the hoses from the old filter and replace with a new
filter, ensuring hose clips are tight.
* Option
72
10000 Hour inspection and maintenance Maintenance
Change the brake fluid
CAUTION: It is recommended the brake fluid
should be changed every 10000 hours.
73
Inspection and maintenance data Maintenance
6 Electrical system
Steer pump motor Fuse 1 x 50A
Main circuit Fuse 1 x 500A (250A on 5kW W 20)
Ancillary circuits Fuses 6 x 10 A
Heater circuit Fuse 1 x 30 A
Lighting circuit Fuses 19 x 10 A
* NOTE: When the temperature is above 0°C, regular diesel can be used. If the temperature drops below 0°C then winter diesel should be used.
74
Recommended lubricants
Power steering hydraulic oil
Anti wear hydraulic oil
Grade ISO VG 22-32
Viscosity index ≥ 300
Multipurpose grease
Lithium-based grease to DIN51825, KPF 2 N-20
Do not mix with non Lithium based greases.
Brake fluid
DOT 4 brake fluid to SAE J 1704
75
127 804 2501.0407
76
127 804 2501.0407
77
Circuit diagram (with inching control)
RD
L+
:1
:1
1F21
10A
1K1A
:2
:7
LINK GYRD
:A :A
C
SP2 WHRD
1F1
3F1
500A (20KW)
50A
200A (5KW)
:B :B
VTRD
:1
:6
:3
:2
:5
:4
1K1B X11 X11
1F23
1F22
1F25
1F24
1F26
10A
10A
10A
10A
10A
:2
:1 :2
:11
:12
:10
:9
:8
VTRD
OGRD
GNRD
BURD
YERD
:8 X30
BNRD
X31
X11 :1
WHYE VTRD :9
WHRD
X11 X11 X11 X11
RDBK
:4 :9 :3 :10 :11
OGRD
GNRD
:1 :3
YERD
X30
6X2
9X3 9X3 1S11 :5 :6
:1
:1 :1 :1
RDYE
BK
0 1 :7 :1 :8 :2 :1 :1 :1
U15 :4
6P1
RDBK
RDBK
RDBK
80V BATT
:2
7S22
CAN Lo
CAN Hi
80V KEYSWITCH
+24V
0V
:1
BU
BU
0V BATT
CAN LO
0V CAN
CAN HI
6X7
BNBK
:1 :2 :3 :4 :5 :6 :7
:9 :6 :7 :8
:5
COLOUR ABBREVIATIONS
WH
BU
BN
BK
9X3 9X3 X30 X30 X30 X30 6P1 :16 :9 :2 :3 :4
X25
:2 :4 :1
6R1 :2
X30
120R 1/2W 6X6
:2 :1 :3 :4 BK = BLACK GN = GREEN
WHRD
X31
GNBN
GYRD
:5
RD
BN = BROWN BU = BLUE
BU
:1
:1
WHBN
WH
:1 t 6B11
RD
:1
7S2
6X2
:5 :4 :2 :3 :6
X31
:2 OG = ORANGE VT = VIOLET
RD
X25 1X9 :2 :13 :14
SP9
X10
SP1
:1
YEGN
6X60
YE = YELLOW GY = GREY
RD
:PE
:2
BU SP4 BU SP8 BK
1S15
:1 :3 :3 :1
1S10
S11
:15/1
X5
WHRD
GYRD
SP3 WHRD
GYRD
SP7 BU
WH
:4
:3 RD = RED WH = WHITE
BNRD
SP2 SP6
SP3
:2
:2 :4 :4 :2 F N R
GNBN SP1 GNBN SP5 BN
:F :15B :R :1
WHGN
:2
BUYE
WH
1V14
1X9 1X9 :A1
G1 80V 1K25 X25 X25
BKRD
:11 :10 :12 :15 :16 1K1B
GNOG
GNYE
VTBU
:2 :A
:A2
X31
:2 :4 :3 X5
OGBK
X31 X31 :1
:2
VTYE
X11 X11 U11
BU
YE
BUBN
X30
GN
:12 :5 :11 :2
SP4
P 1S22 3B11
:12 :1
X10 1M1 3M1 SP5
WH
RD
SP6
M M
3 3 SP8 U12
X26
:U :V :W :U :V :W SP7
:2 :1
GYWH
SP10
WHVT
VTBN
GYBU
VTBK
BUYE
SP9
1X13 :9 :7 :18 :19 :27 :16 :17 :10 :5 :8 :15 :14 :6 3X1 :6 :14 :5 :13 :9 :1 :8 :16 :15 :7 :11 :3
U13
CMMS
PMC
1A1 :B+ :U :V :W 3A1 :B+ :U :V :W 1A1 3A1
CMM
NMC
NTH
PTH
CAN HI
CAN HI
Forward
Forward
Pressure
CAN LO
Reverse
Reverse
Keyswitch
Keyswitch
Inch enable
Inch reverse
Inch reverse
80V Display
0V Display (CAN)
Inch forward
Inch forward
Inch brake solenoid
Handbrake switch
POT C2 ACC
POT C3 BR
Seat switch
Seat switch
Tacho 12V
Tacho 0V
Tacho B
Tacho B
Tacho A
Tacho A
NPOT
PPOT
NTH
PTH
:B- :B-
1X13 :29 :26 :28 :13 :11 :2 :1 :21 :22 :20 :23 :3 :4 :25 3X1 :12 :4 :2 :10
OGBN
GNBK
GYVT
GY
SP13
SP11
SP12
SP15
:1 :2 :2 :2
:1 :1 :1
1X32 1X12 1X2 1X40
9X1 9X2 X12
WHGN
GYGN
YEOG
WHBK
VTGN
BUBK
BK
BK
BK
OG
WH
GYYE
GYBK
YEBN
YEBK
RD
:1
c
1S1 :1 :6 :2 :7 :3 :8 :5 :4 :9 :4
no
no
no
nc
nc
nc
:K :2 :4 :2 :4 :2 :4
M M
1V12
BN
BN
BN
BN
YE
YE
YE
:3 :1 :3 :1 :3 :1 :3
1V11
BK
BK
:K
VTGY
BU
BU
BU
SP1
9X1 9X2 X12
WH1
WH2
WH3
WH5
WH6
WH4
:2 :2 :3
BN
BK
:A1
U11A U12A U13A
SP14 :1 :2 :4 :3 :1 :2 1K1A
1X10 :2 :1 :3 :4 :A2 :3 :3 :3
X24 X23
BU
BU
BU
BU
BU
OG
WH
:4 :1
RD
RD
BN
BK
L-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
78
Circuit diagram (with inching control) - keycode
1A1 Traction controller 3-12, 36-67 7S22 Switch - Emergency stop 58
1A4 Accelerator pedal 49-54
3A1 Steering controller 13-22,69-85 U11 Converter 80/12V 93-96
U11A Connector 3 way converter U11 87
1B1 Encoder - traction motor 55-59 U12 Converter 80/12V 93-96
1B11 Sensor - axle brake proximity 63-66 U12A Connector 3 way converter U12 89
1B12 Sensor - traction motor temperature 60 U13 Converter 80/12V 93-96
3B11 Sensor - steering motor temperature 84 U13A Connector 3 way converter U13 91
6B11 Thermostat - Datalogger 80 U15 Converter 80/24V 19-21
79
Circuit diagram (without inching control)
RD
L+
:1
:1
1F21
10A
1K1A
:2
:7
LINK GYRD
:A :A
C
SP2 WHRD
1F1
3F1
500A (20KW)
50A
200A (5KW)
:B :B
VTRD
:1
:6
:3
:2
:5
:4
1K1B X11 X11
1F26
1F23
1F22
1F25
1F24
10A
10A
10A
10A
10A
:2
:1 :2
:11
:12
:10
:9
:8
VTRD
OGRD
GNRD
BURD
YERD
:8 X30
BNRD
X31
X11 :1
:9
WHRD
X11 X11 X11 X11
RDBK
:9 :3 :10 :11
OGRD
GNRD
:1 :3
YERD
6X2
9X3 9X3
:1
:1 :1 :1
RDYE
BK
:1 :1 :1
U15
6P1
RDBK
RDBK
RDBK
80V BATT
CAN Lo
CAN Hi
80V KEYSWITCH
+24V
0V
WH
BU
BU
0V BATT
CAN LO
0V CAN
CAN HI
6X7
:1 :2 :3 :4 :5 :6 :7
:9 :8
WH
BU
BN
BK
9X3 9X3 X30 X30 6P1 :16 :9 :2 :3 :4
:2 :4 :1
6R1 :2
WHRD
X31
GNBN
GYRD
RD
BU
:1
:1
BK = BLACK GN = GREEN
WHYE
WH
:1 t 6B11
RD
7S2 :5 :4 :2 :3 :6
6X2
X31
:2
BN = BROWN BU = BLUE
RD
1X9 :2 :13 :14
SP9
:1 6X60
X10
YEGN
OG = ORANGE VT = VIOLET
RD
:PE
:2
BU SP4 BU SP8 BK
:4
WHRD WHRD BU
S11
:15/1
X5
GYRD
SP3
GYRD
SP7
WH
:3 YE = YELLOW GY = GREY
BNRD
SP2 SP6
SP3
:2
GNBN SP1 GNBN SP5 BN
F N R
:F :15B :R :1
RD = RED WH = WHITE
WHGN
:2
BUYE
BKRD
:11 :10 :12 :15 :16 1K1B
GNOG
GNYE
VTBU
:A2
X31
:2 :4 :3 X5
OGBK
X31 X31 :1
:2
VTYE
X11 X11 U11
BU
YE
X30 :12 :5 :11 :2
SP4
P 1S22 3B11
:12 :1
X10 1M1 3M1 SP5
WH
RD
SP6
M M
3 3 SP8 U12
X26
:U :V :W :U :V :W SP7
:2 :1
GYWH
WHVT
VTBN
GYBU
VTBK
1X13 :9 :16 :17 :10 :5 :8 :15 :14 :6 3X1 :5 :13 :9 :1 :8 :16 :15 :7 :11 :3
U13
CMMS
PMC
1A1 3A1 1A1 3A1
CMM
:B+ :U :V :W :B+ :U :V :W
NMC
NTH
PTH
CAN HI
CAN HI
Forward
Forward
Pressure
CAN LO
Reverse
Reverse
Keyswitch
Keyswitch
80V Display
0V Display (CAN)
Battery door switch
Handbrake switch
POT C1 ACC
POT C2 ACC
POT C3 BR
Seat switch
Seat switch
Tacho 12V
Tacho 0V
Tacho B
Tacho B
Tacho A
Tacho A
NPOT
PPOT
NTH
PTH
:B- :B-
1X13 :29 :26 :28 :13 :11 :2 :1 :21 :22 :20 :23 :3 :4 3X1 :12 :4 :2 :10
OGBN
GNBK
GYVT
GY
SP13
SP11
SP12
SP15
:1 :2 :2 :2
:1 :1 :1
1X32 1X12 1X2 1X40
9X1 9X2 X12
WHGN
GYGN
YEOG
VTGN
BUBK
BK
BK
BK
OG
WH
GYYE
GYBK
YEBN
YEBK
RD
:1
c
1S1 :1 :6 :2 :7 :3 :8 :5 :4
no
no
no
nc
nc
nc
:A :2 X15 X11
BU
:K :2 :4 :2 :4 :2 :4
M M
1V12
BN
BN
BN
BN
YE
YE
YE
:3 :1 :3 :1 :3 :1 :3
1V11
BK
BK
:K
VTGY
BU
BU
BU
SP1
9X1 9X2 X12
WH1
WH2
WH3
WH5
WH6
WH4
:2 :2 :3
:A1
SP14 U11A U12A U13A
:1 :2 :4 :3 :1 :2 1K1A
1X10 :2 :1 :3 :4 :A2 :3 :3 :3
X24 X23
BU
BU
BU
BU
BU
OG
WH
RD
RD
BN
BK
L-
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97
80
Circuit diagram (without inching control) - keycode
1A1 Traction controller 3-12, 36-67 U12 Converter 80/12V 93-96
1A4 Accelerator pedal 49-54 U12A Connector 3 way converter U12 89
3A1 Steering controller 13-22,69-85 U13 Converter 80/12V 93-96
U13A Connector 3 way converter U13 91
1B1 Encoder - traction motor 55-59 U15 Converter 80/24V 19-21
1B12 Sensor - traction motor temperature 60
3B11 Sensor - steering motor temperature 84 1V11 Routing diode 1K1A 68
6B11 Thermostat - Datalogger 80 1V12 Free-wheel diode 1K26 30
81
Lighting circuit (1 of 2)
5E17 LH rear fog or reversing light (chassis) 90 5K12 Relay - RH side/rear lights 54-56
5E18 RH rear fog or reversing light (chassis) 92 5K13 Relay - LH main beam headlight 63-65
5E19 Interior light unit 132-137 5K14 Relay - LH dipped beam headlight 68-69
5E20 Rotating or flashing beacon 133-138 5K15 Relay - RH main beam headlight 72-74
5E21 LH tail light (cab) 50 5K16 Relay - RH dipped beam headlight 77-78
5E22 RH tail light (cab) 57 5K17 Relay - stop lights 108-109
5E23 LH stop light (cab) 108 5K18 Relay - rear fog lights 83-85
5E24 RH stop light (cab) 110 5K19 Relay - LH direction indicators 14-16
5E25 LH rear indicator light (cab) 18 5K20 Relay - RH direction indicators 21-23
5E26 RH rear indicator light (cab) 25 5K21 Relay - heated seat 155-157
5E27 LH spot light 143 9K1 Relay - front wash/wipe 185-189
5E28 RH spot light 146 9M2 Motor - front wiper 176-178
9E12A Heated seat 160-161 9M3 Motor - rear wiper 120-123
9E12B Heated seat 160-161 9M4 Motor - front washer 196
9E13 Heated seat (passenger) 165 9M5 Motor - rear washer 128
1F22 Fuse - 12 volt converter U12 1 9M6 Motor - remote tow hitch 173-175
1F23 Fuse - 12 volt converter U11 3 6P1 Display unit 34-44,116
1F24 Fuse - 12 volt converter U13 2 1S2 Switch - handbrake 176
4F1 Fuse - horn 120 1S11 Switch lamp - inch enabled 166
5F1 Fuse - light switch 47 S11A Switch - horn/speed 116-120
5F2 Fuse - LH side/rear lights 53 S12A Switch - dipped/main/flash 61-65
5F3 Fuse - RH side/rear lights 56 S12B Switch - direction indicators 15
5F4 Fuse - main beam headlights 70 S12C Switch - front wash/wipe 182-189
5F5 Fuse - dipped beam headlights 74 S98 Switch - remote tow hitch 175-178
5F6 Fuse - stop lights 110 S99 Switch - remote tow hitch 175-178
5F7 Fuse - rear fog lights 84 3S1 Switch - steering fluid level 89
5F8 Fuse - reversing lights 95 5S1 Switch - side/headlights 47-51
83
Lighting circuit (2 of 2)
COLOUR ABBREVIATIONS
BK = BLACK GN = GREEN
BN = BROWN BU = BLUE
OG = ORANGE VT = VIOLET
YE = YELLOW GY = GREY
RD = RED WH = WHITE
5E17 LH rear fog or reversing light (chassis) 90 5K12 Relay - RH side/rear lights 54-56
5E18 RH rear fog or reversing light (chassis) 92 5K13 Relay - LH main beam headlight 63-65
5E19 Interior light unit 132-137 5K14 Relay - LH dipped beam headlight 68-69
5E20 Rotating or flashing beacon 133-138 5K15 Relay - RH main beam headlight 72-74
5E21 LH tail light (cab) 50 5K16 Relay - RH dipped beam headlight 77-78
5E22 RH tail light (cab) 57 5K17 Relay - stop lights 108-109
5E23 LH stop light (cab) 108 5K18 Relay - rear fog lights 83-85
5E24 RH stop light (cab) 110 5K19 Relay - LH direction indicators 14-16
5E25 LH rear indicator light (cab) 18 5K20 Relay - RH direction indicators 21-23
5E26 RH rear indicator light (cab) 25 5K21 Relay - heated seat 155-157
5E27 LH spot light 143 9K1 Relay - front wash/wipe 185-189
5E28 RH spot light 146 9M2 Motor - front wiper 176-178
9E12A Heated seat 160-161 9M3 Motor - rear wiper 120-123
9E12B Heated seat 160-161 9M4 Motor - front washer 196
9E13 Heated seat (passenger) 165 9M5 Motor - rear washer 128
1F22 Fuse - 12 volt converter U12 1 9M6 Motor - remote tow hitch 173-175
1F23 Fuse - 12 volt converter U11 3 6P1 Display unit 34-44,116
1F24 Fuse - 12 volt converter U13 2 1S2 Switch - handbrake 176
4F1 Fuse - horn 120 1S11 Switch lamp - inch enabled 166
5F1 Fuse - light switch 47 S11A Switch - horn/speed 116-120
5F2 Fuse - LH side/rear lights 53 S12A Switch - dipped/main/flash 61-65
5F3 Fuse - RH side/rear lights 56 S12B Switch - direction indicators 15
5F4 Fuse - main beam headlights 70 S12C Switch - front wash/wipe 182-189
5F5 Fuse - dipped beam headlights 74 S98 Switch - remote tow hitch 175-178
5F6 Fuse - stop lights 110 S99 Switch - remote tow hitch 175-178
5F7 Fuse - rear fog lights 84 3S1 Switch - steering fluid level 89
5F8 Fuse - reversing lights 95 5S1 Switch - side/headlights 47-51
85
Circuit diagram (electric heater)
9A12 Heater module 7-29
9E12 Heater 10-27
9F10 Fuse - fan 13
9F12 Fuse - fan 8
COLOUR ABBREVIATIONS
BK = BLACK GN = GREEN
BN = BROWN BU = BLUE
OG = ORANGE VT = VIOLET
86
Circuit diagram (Diesel heater)
1A1 Traction controller
9B11 Temperature sensor
9E10 Diesel heater
9F13 Fuse - 12V converter U14
9F14 Fuse - Diesel heater
9F15 Fuse - Diesel heater switch
1K1A Contactor - line
9K15 Relay - fan
9M8 Pump - fuel metering RD
L+ (1K1A:1)
9M11 Motor - fan
9S11 Switch - Diesel heater
:1
:3
:2
9F13
9F15
9F14
U14 Converter 80/12V
10A
20A
9E10
5A
9V12 Diode - freewheel
:7
:9
:8
U14B:A BKRD
9X14 Connector - 16 way heater
U14A:1 BURD
9X18 Connector - 4 way fan
WHRD
BNRD
:16 :15 :14 :13 :12 :11 :10 :9 :8 :7 :6 :5 :4 :3 :2 :1 9X14
127 804 2501.0407
GNRD
BNWH
GYRD
11 A
YE
GY
BK
9K15
9V12
14 B
WH
RDBK
RD
9X18:4
U14 9S11
1 9 BNWH
:1
RD
GYRD
:2
0 1 5 10 BK
:3
M 9M11
BU
BU
9B11
VT
:4
COLOUR ABBREVIATIONS VT
BK :5
BK = BLACK GN = GREEN YE :6
9X18:1
BN = BROWN BU = BLUE GY
:T
OG = ORANGE VT = VIOLET
U14B:B
U14A:3
YE = YELLOW GY = GREY
RD = RED WH = WHITE :1 GNRD
:2
BK
BK
BK
BK
BK
9M8
BU
L- (1A1:B-)
87
Hydraulic and brake system schematic
2
3
15
1 4
13
7. Valve *
8 8. Accumulator
9. Brake booster
10. Connection block
11. Dual chamber brake
fluid reservoir
12. Dual circuit master
11 cylinder
13. Front brake calipers
Hydraulic Fluid 14. Hydraulic converter
15. Rear axle
12 Brake Fluid
* With inching control
9 With inching control
88
Index
H
Automatic towing coupling, lubricate ............................. 67 Coupling a trailer (automatic coupling) ......................... 48
Avoiding accidents ......................................................... 60 Coupling a trailer (multi-position coupling) ................... 47
B
Coupling a trailer (remote coupling) .............................. 49
Handbrake, adjustment ................................................. 66
I
Battery removal using a hand pallet truck (W 20) .......... 29 Diesel heater, check the fuel filter .................................. 70
127 804 2501.0407
Battery voltage fuse boxes ............................................. 44 Diesel heater, renew the fuel filter ................................. 72
Battery voltage fuses ...................................................... 44 Diesel heater, top up fuel tank ....................................... 32
Inspection and maintenance data ................................. 74
Battery, charging ............................................................. 27 Direction indicators ........................................................ 38
Inspection and maintenance schedule ......................... 62
Battery, removal .............................................................. 29 Door and cover latches and hinges, lubricate ............... 68
Interlock switches ........................................................... 30
Beacon .......................................................................... 40 Drive and transmission .................................................. 14
Interlock warning indicator ............................................. 21
Before leaving the tractor ................................................ 35 Drive axle, drain and refill ............................................... 69
Introduction ..................................................................... 14
Driver code entry ............................................................. 54
J
Brake fluid level indicator ............................................... 20
Brake fluid level, check ................................................... 70 Driver’s display ............................................................... 18
Brake fluid, changing ...................................................... 73 Driver’s seat adjustments .............................................. 31
E
Jacking positions ........................................................... 53
Brake lights ..................................................................... 38
Brake pads, check for wear ............................................
Brake pipes, check for damage and corrosion .............
68
71 Electrical system ............................................................ 14
L
Brakes .......................................................................... 14 Emergency isolation ...................................................... 37 Lighting .......................................................................... 14
F
Loading the platform ...................................................... 51
Lubrication intervals ....................................................... 59
Changing direction of travel ........................................... 35
Chassis ..........................................................................
Checks prior to initial operation of the tractor ................
14
24
Fog lamp ........................................................................
Footbrake ........................................................................
41
36
M
Circuit diagram (Diesel heater) ..................................... 87 Frequency characteristic for human body vibrations ..... 24 Main beam indicator ....................................................... 22
Circuit diagram (electric heater) .................................... 86 Front wheel alignment, checking ................................... 66 Measures before taking the tractor out of operation ...... 61
Circuit diagram (lighting) ................................................ 82 Motor and battery connectors and cables, check .......... 68
89
Index
S
Motor cover, raising (P 250) ............................................ 25 Turn signal repeaters ..................................................... 22
Motor cover, removing (W 20) ......................................... 26 Turning radius ................................................................ 37
Multi purpose display ..................................................... 18 Safety information ........................................................... 23 Type plates (P 250) ......................................................... 5
P
Steering fluid level, check ............................................... 69
90
Linde Material Handling (UK) Ltd.
Kingsclere Road
Basingstoke
Hampshire RG21 6XJ
Telephone: (01256) 342000
Fax: (01256) 342932
E-mail: enquiries@linde-mh.co.uk
Web: www.linde-mh.co.uk Printed in the United Kingdom 127 804 2501 0407