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A world of reliable rotation

SKF Machine Health
By: Sianta Wijaya

© SKF Group

© SKF Group 12 October, 2016

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Case story
Transient Data Analysis
to improve reliability on
Turbomachinery

Background

• Combined-cycle power station complex, 520 MW

• OEM/EPC turnkey supplied TSI
• 60 MW STG #2 experienced abnormal high vibration
during run-up/coast-down in 2014
• SKF was called for analysis on 2015 outage and deliver
a recommendation.

© SKF Group Slide 4 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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SKF Machine Health

@ptitude Decission Support CMMS, ERP

SMS, e-Mail, Intranet

@ptitude Monitoring Suite Plant

Automation

Maint Opr Rel/Eng Wireless Online Protection

Process Motors, pumps Turbine - Generator PA/ ID/FD Fan, BFP

© SKF Group

© SKF Group

Typical Vibration on STG

© SKF Group Slide 6 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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Cold Start-up Sequence

RPM
3000

2100
2000 1900

1600
1500

1000
800

500

0 40 80 120
© SKF Group Slide 7 16-10-12

© SKF Group

Turbine vibration

© SKF Group Slide 8 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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Generator Vibration

© SKF Group Slide 9 16-10-12

© SKF Group

New Start-up Sequence

RPM
3000

2400
2200

2000
1600
1500

1000
800

500

0 40 80 120
© SKF Group Slide 10 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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Get the full support from SKF

SKF Machine Health System

SKF Asset Diagnostics Service

© SKF Group Slide 11 16-10-12

© SKF Group

Conclusion

• Run-up/coast-down data is critical to deliver information

on rotor behavior
• Understanding this data may influence to unit operation
• Potential excessive machine stresses can be avoided;
otherwise, reliability may be sacrificed.

© SKF Group Slide 12 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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SKF Machine Health

@ptitude Decission Support CMMS, ERP

SMS, e-Mail, Intranet

@ptitude Monitoring Suite Plant

Automation

Maint Opr Rel/Eng Wireless Online Protection

Process Motors, pumps Turbine - Generator PA/ ID/FD Fan, BFP

© SKF Group

© SKF Group

Final words

Knowing is nothing…
But doing what you know is everything
- Bruce Lee -

© SKF Group Slide 14 16-10-12

© SKF Group

© SKF Group 12 October, 2016

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© SKF Group 12 October, 2016