Huawei Power Systems Acceptance Manual - Update - 20190621

HuaweiPower System Acceptance Manual
Huawei Power System Acceptance Procedures

For
H3I Project
Huawei Technologies Co., Ltd.

All rights reserved
2019-11-7 Huawei Confidential Page 1 of 25

Contents
PART I OVERVIEW ...................................................................................................................................... 3
1. PRECAUTIONS ....................................................................................................................................... 3
PART II GUIDELINES .................................................................................................................................. 5
T01 SITE EQUIPMENT INFORMATION ................................................................................................. 6

T02 ACCEPTANCE OF COMPONENT INSTALLATION ........................................................................................ 6
T03 ACCEPTANCE BEFORE THE SYSTEM'S POWER-ON ................................................................................. 10
T04 ACCEPTANCE OF RECTIFIER MODULE INSTALLATION ........................................................................... 11
T05 ACCEPTANCE OF PMU INSTALLATION .................................................................................................. 12
T06 ACCEPTANCE OF SYSTEM FUNCTION AND PERFORMANCE ..................................................................... 12
PART III APPENDIX ................................................................................................................................... 16
INTERNAL EXPLANATION AND SELECTION FORM OF ACCEPTANCE TEST ITEMS ........... 16
SIGNATURE PAGE FOR ACCEPTANCE................................................................................................ 17

Power3000 V100R001C02 Power System Acceptance Manual
Part I Overview
1. Precautions
After arriving at the site, Huawei installation personnel need to work according to requirements
specified in the Huawei Engineer Manual, and pay attention to the following items:
1. Based on the discussion with the customer, Huawei and the customer appoint
the person-in-charge respectively. The person-in-charge is fully responsible
for the installation coordination of the project.
2. Before the kickoff, Huawei and the customer need to reach an agreement on
the project schedule. For all incidents that may affect the project schedule,
the two parties need to specify reasons and provide solutions in written form.
3. Based on the product preparation guide, the engineering personnel check the
site environment. If the site environment meets the requirements for project
kickoff, the goods inspection is started and relevant lists are filled out. For any
error, omission, or defect, the installation personnel need to contact Huawei
for immediate replenishment, replacement, or other remedies.
4. The personnel must install the hardware with caution according to the
installation manual. After the installation is complete, relevant personnel is
organized timely to carry out the equipment acceptance.
5. Both Huawei and the customer personnel must perform the equipment
acceptance and preliminary acceptance test in strict accordance with relevant
standards. Some indicators and parameters have already been tested before
delivery. Such items can be omitted or be sampled during the tests if
conditions are not appropriate.
6. After the acceptance test is successfully complete, the cutover and
commissioning for operation starts.

The acceptance is performed in compliance with the contract requirements and

conventions agreed by both parties.

Tools
1. Level instrument
2. Socket spanner
3. Steel tape
4. Multimeter
5. Clamp Meter
6. Temperature
2019-11-7 Huawei Confidential Page5 of 25

Part II Guidelines
T01 Site EquipmentInformation

1 Site Information
Site ID Site Name
Date of Acceptance
2 Power System Equipment
Power System Type Qty: pcs
Rectifier Module Type Qty: unit
Rectifier Capacity per Unit A
3 Battery
Battery type String Qty: Bank
Battery Capacity per String Ah
T02 Hardware Checking

Item Serial Number
Rectifier Cabinet
Battery Cabinet
PMU Type Qty : pcs
Arrester Type Qty: pcs
MCB Distribution Qty: pcs
Fan / Heat Exchange / Air
Cooling System type Qty: pcs
conditioner
Manual Book Available on rack
Battery Belt / Rack Belt /
Thief Protection
Welding cage
Rectifier Type : Capacity : A
Module No Product Number Serial Number
1
2
3
4
5
6

7
8
9
10
Battery Type : Capacity : Ah

No Serial Number /Block Date of Installation Product date Remark
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4
1
2
3
4

Battery Type : Bank : Capacity : Ah

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

Battery Type: Bank : Capacity : Ah

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
T03 Acceptance of Component Installation

Objective
Ensure that the power system is installed according to engineering construction specifications, and that
any problems occurring during the power system operating process cannot be caused by installation.
Prerequisites
Ensure that the power system, input and output cables, and dry contact signals are connected
properly.
No. Item Expected Result Test Result
01 Check whether racks are The racks are installed horizontally.

□Pass □Fail □NA
arranged properly.
02 Check whether the paint and The paint and the electroplated
electroplated coating on the coating on the cabinet surface are □Pass □Fail □NA
cabinet surface are intact. intact.
03 Check whether the cabinet is All the expansion bolts are fastened
properly installed. firmly to avoid accidents caused by □Pass □Fail □NA
vibration.
04 Check whether the cable The cables are arranged properly

arrangement facilitates the according to the construction □Pass □Fail □NA
subsequent system cabling. requirements.
05 Check whether input cables, All the cables are connected securely
output cables, and cables to avoid accidents.
between batteries are
connected properly.
06 Check whether cable signs Both ends of the cable have signs with
are clear and accurate. English descriptions that are easy to
understand and legible to people who
unfamiliar with such cables.
07 Check whether the cables for The grounding methods within the
working grounding and power system are unified by leading
protection grounding are the cable from the grounding bar of □Pass □Fail □NA
connected properly. the power system to that in the
shelter.
08 Check whether the distance The cable straps are arranged in even
between cable straps are distance. The cut needs to be clear of
even. sharp points to avoid injuries to
construction engineers.
09 Check whether the battery All the battery protecting covers are
protecting covers are covered. □Pass □Fail □NA
installed.
10 Check whether the Arrester As system design
is installed
11 Check whether MCB input Both ends of the MCB, on ACPDB &
Rectifier rack, have signs with English
labelled □Pass □Fail □NA
descriptions that are easy to
understand
T04 Acceptance before the System Power-on

Objective

Check should be implemented carefully before the power-on test.
Prerequisites
Ensure that the power system, input and output cables and dry contact signals are connected properly.
01 Check AC input cables AC input cables are connected

connecting state correctly, according to the labels of □Pass □Fail □NA
power system.
02 Check whether the positive The positive and negative poles of the
and negative poles of the battery cell are connected properly.
battery cell are connected
properly.
03 Check whether the battery The positive pole of the battery group
group and the power system is connected with the positive pole
are connected properly. terminal (RTN (+) busbar) of the
power system; the negative pole of □Pass □Fail □NA
the battery group is connected with
the negative pole terminal (NEG (-)
busbar) of the power system.
04 Check whether the input No short circuit occurs between the N

lines and output poles are line and L line, and between the
short circuited. output positive pole and negative pole
by using the multimeter.
05 Check the status of all input The status of the input circuit breaker
circuit breakers, load circuit and all the load circuit breakers is
OFF. □Pass □Fail □NA
breakers and battery circuit
breakers
06 Check the status of manual The status of BLVD and LLVD is ON
power off switch □Pass □Fail □NA
07 Check grounding condition Condition of cable grounding

from rack include positive connection in External □Pass □Fail □NA
grounding BusbarGroundin
T05 Acceptance of Rectifier Module Installation

Objective

Check whether the rectifier module is faulty when the power is on.
Prerequisites
The system is enabled.
01 Check whether the rectifier The rectifier module is inserted to the

module is inserted to the bottom and its screws are fastened
bottom and its screws are tightly.
fastened tightly.
02 Check whether the indicator When alarms are generated, alarm

works properly and whether causes are identified according to the
the red or yellow indicators Power3000 Product Manual.
blink for alarms.
T06 Acceptance of PMU Installation

Objective
Check whether the power monitoring unit (PMU) is installed and works properly.
Prerequisites
The system is enabled when the power is on.
Check whether the fastening

The PMU is inserted to the bottom
screws of the PMU are fixed □Pass □Fail □NA
01 and its screws are fastened tightly.
properly.
Check whether the LCD The LCD displays properly without
02 □Pass □Fail □NA
displays properly. any illegible character.
Check whether an alarm can The PMU generates audible and

03 be generated in the case of visual alarms in the case of an AC □Pass □Fail □NA
an AC power failure. power failure.
The PMU generates audible and

Check whether an alarm can
visual alarms when the fan of rectifier
04 be generated in the case of a □Pass □Fail □NA
is locked by a strap (or other tools),
rectifier failure.
and when the failure disappears.
T07 Acceptance of system function and performance

Objective
Ensure that the parameters are set properly, without affecting the performance of the power system
and battery.
Prerequisites
The system is enabled.


Check whether the PSU Each PSU works properly, the green
works properly indicator is on.
No PMU alarm is generated. The
Check whether the PMU alarms are considered as normal if
works properly. they are caused by excessively low or
high voltages and mains failure.
System output voltage is
about-53.5Vdc( the range:
Test system output voltage □Pass □Fail □NA
-53.5Vdc(±0.1V)~-56.5V(±0.1V)dc is
normal phenomena )
03 Remark:
If Battery temperature compensation function is active, and the battery temperature is higher or less than 24
degC, the DC voltage will be reduced or enhanced 80mV/degC by PMU in order to protect the battery. The
commissioning engineer can temporary disable the Temp Comp function in PMU by changing setting in
0mV/degC. The path is MENU→SETTINGS→Batt Selection→Temp Coeff→Temp Comp.
04 Time parameter As same as the location time □Pass □Fail □NA
05 AC input voltage The gap between actual AC input

voltage and LCD current Less than 5V
06 DCoutput voltage The gap between actual voltage and
LCD voltage less than 0.3V
07 PMU Parameter Setting □Pass □Fail □NA
DEFAULT ACTUAL
DESCRIPTION REMARK
SETTING SETTING
Set as actual
07.1 Battery String 1
configuration
07.2 Management Mode Setting AUTO AUTO
07.3 Float and Boost Voltage
Float Voltage Setting (Vdc) 53.5Vdc 53.5Vdc
Boost Voltage Setting (Vdc) 56.5Vdc 56.5Vdc
07.4 Charging Current Limit 0.1C10 0.1C10

Set as actual
07.5 Battery Capacity 400Ah
configuration
07.6 Load Low Voltage Disconnect (LLVD) and Battery Low Voltage Disconnect
Load LVD 44.0Vdc 46.0 Vdc
Batt LVD 43.2Vdc 43.2Vdc
07.7 AC Over Voltage and Under Voltage Alarms
AC Over Voltage Alarm 280Vac 280 Vac

AC Under Voltage Alarm 180Vac 170 Vac
07.8 DC Over Voltage and Under Voltage Alarms
DC Over Voltage Alarm 58.0Vdc 58.0Vdc
DC Under Voltage Alarm 45.0Vdc 46.0 Vdc
T08 Measurement and Function Test

Measurement Input
Take from input rectifier cabinet
OK NOK NA Remarks
V L1 to N : V 230V AC ±20% (184 – 276 V AC)
V L2 to N : V 230V AC ±20% (184 – 276 V AC)
V L3 to N : V 230V AC ±20% (184 – 276 V AC)
V PE to N : V less than 5 V
Frequency : Hz 50Hz ± 5% (47.5 – 52.5 Hz)
I L1 : A
I L2 : A
I L3 : A
DCV : V
DC Load : A
Battery Bank 1 : V
Battery Bank 2 : V
Battery Bank 3 : V
Battery Bank 4 : V
Rectifier module current share

Rectifier Module No Current Share
1 A
2 A
3 A
4 A
5 A
6 A
7 A
8 A
9 A
10 A
OK NOK NA Remarks
LVLD Test
LVBD Test
Alarm Testing
AC Phase Failure
Arrester Failure
Rectifier Main Failure
Cabinet Door Open
DC/Battery Low Voltage
Ambience Temperature
High Temperature
DC Fan Failure
Genset Running (If Any)
Genset Failure (If Any)
Low Fuel (If Any)
T09 Punch list
DATE OF
No. ITEMS PIC
COMPLETION

Part III Appendix
Internal Explanation and Selection Form of

Acceptance Test Items
Acceptance SubItem Internal Remarks Selected or Not
T01 Site Equipment

information
T02 Hardware Checking
T03 Acceptance of component

installation
T04 Acceptance before the

system power-on
T05 Acceptance of Rectifier

Module Installation
T06 Acceptance of PMU

installation
T07 Acceptance of system

functions and performance
T08 Measurement and

Function Test
T09 Punchlist

Signature Page for Acceptance
Acceptance Item Test Result
T01 Acceptance of Site Equipment Information □Pass □Fail □NA
T02 Hardware Checking □Pass □Fail □NA
T03 Acceptance of component installation □Pass □Fail □NA
T04 Acceptance before the system power-on □Pass □Fail □NA
T05 Acceptance of rectifier module installation □Pass □Fail □NA
T06 Acceptance of PMU installation □Pass □Fail □NA
T07 Acceptance of system functions and performance □Pass □Fail □NA
T08 Measurement and Function Test □Pass □Fail □NA
Remarks:
Signature Page for Acceptance Acknowledgement
Perform the acceptance tests by strictly following the operation guidance of this manual.
Sign where appropriate to acknowledge the acceptance test procedure (ATP) for the below
station have been completed successfully.
Site Name :
Site ID :
Huawei representative:
(PT. Javacell)
_______________________________ _______________________________
Name: Name:
Title:Title:
H3I representative:
(PT.BMG)
_______________________________ _______________________________
Name: Name:
Title: Title:

Photos Attachment
1. Photos of Rectifier Cabinet Door Close
2. Photos of Rectifier Cabinet Door Open

3. Photos of Batteries
4. Photos of PMU and PSU

5. Photos of DC Load and DC Voltage
6. Photos of Rectifier Cabinet View in Foundation

7. Photos AC Phase Failure
8. Photos of Arrester Failure

9. Photos of Rectifier Main Failure
10. Photos of DC/Battery Low Voltage

11. Photos of High Temperature
12. Photos of Ambience Temperature

13. Photos of DC Fan Failure


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HuaweiPower System Acceptance Manual

Huawei Power System Acceptance Procedures

Huawei Technologies Co., Ltd.

2019-11-7 Huawei Confidential Page 1 of 25

PART II GUIDELINES .................................................................................................................................. 5

T01 SITE EQUIPMENT INFORMATION ................................................................................................. 6

PART III APPENDIX ................................................................................................................................... 16

INTERNAL EXPLANATION AND SELECTION FORM OF ACCEPTANCE TEST ITEMS ........... 16

SIGNATURE PAGE FOR ACCEPTANCE................................................................................................ 17

2019-11-7 Huawei Confidential Page 2 of 25

Power3000 V100R001C02 Power System Acceptance Manual

2019-11-7 Huawei Confidential Page 3 of 25

The acceptance is performed in compliance with the contract requirements and

2019-11-7 Huawei Confidential Page 4 of 25

2019-11-7 Huawei Confidential Page5 of 25

T01 Site EquipmentInformation

Site ID Site Name

2 Power System Equipment

Power System Type Qty: pcs

Rectifier Module Type Qty: unit

Rectifier Capacity per Unit A

Battery type String Qty: Bank

Battery Capacity per String Ah

T02 Hardware Checking

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Battery Type : Capacity : Ah

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Battery Type : Bank : Capacity : Ah

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Battery Type: Bank : Capacity : Ah

T03 Acceptance of Component Installation

No. Item Expected Result Test Result

01 Check whether racks are The racks are installed horizontally.

04 Check whether the cable The cables are arranged properly

T04 Acceptance before the System Power-on

2019-11-7 Huawei Confidential Page10 of 25

Check should be implemented carefully before the power-on test.

No. Item Expected Result Test Result

01 Check AC input cables AC input cables are connected

04 Check whether the input No short circuit occurs between the N

07 Check grounding condition Condition of cable grounding

T05 Acceptance of Rectifier Module Installation

2019-11-7 Huawei Confidential Page11 of 25

No. Item Expected Result Test Result

01 Check whether the rectifier The rectifier module is inserted to the

02 Check whether the indicator When alarms are generated, alarm

T06 Acceptance of PMU Installation

No. Item Expected Result Test Result

Check whether the fastening

Check whether an alarm can The PMU generates audible and

The PMU generates audible and

T07 Acceptance of system function and performance

2019-11-7 Huawei Confidential Page12 of 25

No. Item Expected Result Test Result

0mV/degC. The path is MENU→SETTINGS→Batt Selection→Temp Coeff→Temp Comp.

04 Time parameter As same as the location time □Pass □Fail □NA

05 AC input voltage The gap between actual AC input

07 PMU Parameter Setting □Pass □Fail □NA

07.3 Float and Boost Voltage

Float Voltage Setting (Vdc) 53.5Vdc 53.5Vdc

Boost Voltage Setting (Vdc) 56.5Vdc 56.5Vdc

07.4 Charging Current Limit 0.1C10 0.1C10

Load LVD 44.0Vdc 46.0 Vdc