ISA SKILL MATRIX MAPPING

SEPTEMBER 2016
INTERNAL SKILL EXTERNAL SKILL PERSONAL QUALITIES
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949 Microsoft Office Reporting Behaviour
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

Eksternal Skill
2.3 Core tools (APQP, FMEA, SPC,

Internal Skill
QCPC-Quality Control Plan Check
Running No.

Failure Mode and Effects Analysis

2.2 Automotive process approach

1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

AQL -Acceptable Quality Level

Statistical Process Control & 7

MSA -measurement systems

Incoming Material Inspection
Skill Identification

Printing, Scan and Fotocopy

2.5 Internal Audit Reporting
1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Dokumentasi Pekerjaan
Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

2.1 Audit methodology

Press Machine TPM-1

2.4 Customer-specific

Microsoft Power Point

Penyusunan Laporan
Stamping part deffect
Spotwelding Process
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Penyelesaian Tugas
Welding part deffect

Pemakaian Kamera
Thread Ring Gauge
Thread Plug Gauge
Outside Micrometer

Coating part deffect

Resharpening tools

Persentase Prilaku
Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Forming Grinding
Gambar proyeksi
Point Micrometer

Surface Grinding
Dies Contruction

Behaviour Score
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process

Air Compressor
Projection View

Electrical Panel

Microsoft Excel
Torque Wrench

Microsoft Word
Balance Digital

Complete Task
Press Machine
Kontruksi Dies
Digital Caliper

Using Camera
Radius Gauge

Manual Milling

Cooling Tower
Forklift TPM-1

Job Reporting
Transformator
Height Gauge

Standard Part
Feeler Gauge

APQP - PPAP
Manual Lathe

Filling Report
requirements
Dial Indicator

Manual EDM

Specification
Water Pump

Kedisiplinan
MSA,PPAP)
Coil Feeder

Hand Pallet

Team Work
Benchwork
Ball Gauge
Steel Ruler

Radial Drill
Skill Score

Dimension

Skill Score

Skill Score
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Pin Gauge

Sectioning

Measuring

5S Activity
5S Activity

Kerapihan
Contracer

Tolerance

Execution
Clean Up
Toleransi

Learning
Wire Cut

Dicipline
analysis
Process
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position

TOOL DESIGNER - g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g
1 SYARIF AJI S-3323 PROD. ENG gg gg gg gg gg gg
75.00%
gg gg gg gg gg
100.00%
gg gg gg gg
100.00%
g g g g g g g g g gg
52.50%
gg gg gg gg
75.00%
g g g g
50.00%
gg gg
30.00%
gg gg
100.00% 25.00%
gg gg gg gg gg
60.71%
gg g g gg gg gg gg gg gg gg gg gg gg gg
85.71%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 69% 75%

DESTRY WAHYU g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
2 D-3472 TOOL DESIGNER 62.50% 100.00% 100.00% 52.50% 75.00% 50.00% 30.00% 100.00% 25.00% 25.00% 23.21% 25.00% 75.00% 75.00% 75.00% 56% 75%
TRAPSILO gg g gg gg g g gg gg gg gg gg gg gg gg gg g g g g g g g g g gg gg gg gg gg g g g g gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
3 ADITYA A-4693 TOOL DESIGNER gg g gg gg g
58.33%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g g g g g g g g g gg
52.50%
g g g g
50.00%
g g g g
50.00%
gg gg
30.00%
gg gg
75.00% 25.00% 25.00%
g
26.79% 25.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 47% 75%

PRODUCTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
4 SHELLA C. A S-4692 ENGINEERING gg gg gg gg gg gg
79.17%
gg gg gg gg gg
75.00%
g g g g
50.00%
g
27.50%
g g g g
50.00%
g g g g
50.00%
g gg g
40.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 60% 75%

MANUAL MACH. & g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

5 AGUNG PRASETYO A-3442 MACHINE MTN. gg g g gg
41.67%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g g g g g gg g gg
65.00%
g g g g
50.00% 0.00%
gg gg
30.00%
gg gg
100.00%
gg gg g g g
60.00% 25.00%
gg g g gg gg gg gg gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 55% 75%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
6 AHMAD ASROFI A-4197 MACHINING WEDM gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
g gg g g g g
35.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
g g g g g
35.71% 0.00% 0.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 28% 75%

MACHINING g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g
7 PIPIT ARIFIN P-1832 CENTER gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
gg gg gg gg g g g gg
55.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00% 0.00% 0.00% 0.00%
g g g g
50.00% 0.00%
gg gg gg gg gg gg gg
75.00% 27% 25%

MANUAL g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
8 ARIF HARSONO A-4195 MACHINING gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
60.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
gg gg
21.43% 0.00% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 30% 0%

g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g
9 EPRI HENDRI A E-4198 DIE ASSEMBLY gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g gg g gg gg gg
62.50%
g g g g
50.00%
gg g gg g
62.50%
gg gg
40.00%
gg gg
75.00%
g g g g g
50.00%
gg g gg
28.57%
g g g g
17.86% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 0%

SAPTOPO AJI g g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g
10 S-3439 DIE ASSEMBLY 50.00% 75.00% 75.00% 67.50% 75.00% 62.50% 40.00% 75.00% 50.00% 28.57% 17.86% 0.00% 0.00% 0.00% 75.00% 51% 0%
PURNOMO gg gg gg gg gg gg gg gg gg gg gg gg gg g gg gg g gg g gg gg gg gg gg gg gg gg g gg g gg gg gg gg g g g g g gg g gg g g g g gg gg gg gg gg gg gg

g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g gg g gg g gg g gg g g g g g g g g g g g g g g g g g g g g g g g g g
11 NOVAWAN RAUF N-3314 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
80.00%
gg gg gg gg
75.00%
gg g gg g
75.00%
gg gg gg gg
75.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg
32.14%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 57% 0%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
12 PANDU SUKMARA P-2022 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g gg gg gg gg gg g gg gg gg
72.50%
g g g g
50.00%
g g g g
50.00%
gg g gg
50.00% 25.00%
g g g g g
50.00%
gg gg gg gg gg gg gg
75.00%
g gg
16.07% 0.00%
g g g g
50.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 25%

g g g g g g g g g g g g g g g g g g g g g g g g g gg g gg g gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
13 NURFAIZIN N-3325 STAMPING gg
25.00%
g g
35.00%
gg gg gg gg
75.00%
g g gg gg
35.00%
gg gg gg gg
75.00%
gg gg gg gg
87.50%
gg gg gg g gg
85.00%
g g
50.00%
g g g g g
50.00%
gg g g g g g gg
57.14%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
14 ABDUL SATTAR A-3339 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
g g gg
17.50%
gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 34% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
15 HARIS KISWANTO H-4669 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00%
g gg
17.86%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 33% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
16 TAUHID SAHMAWI T-5447 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 31% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
17 NGABDILAH T-5448 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 31% 0%

STAMPING & g g g g g g g g g g g g g g g g g g g gg g gg g gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g
18 DEDE D-237 UTILITY g
20.83% 25.00% 25.00%
g gg
12.50%
g g g g
50.00%
gg gg gg gg
87.50%
gg gg gg gg gg
90.00% 25.00%
gg gg gg gg gg
75.00%
gg g g g g gg
50.00%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 40% 0%

g g g g g g g g g g g g g g g g g g gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g
19 SOBIRIN S-1974 WELDING & UTILITY g
16.67%
g g
35.00% 25.00%
g gg
12.50% 0.00%
g gg g gg
62.50%
gg gg gg gg gg
100.00% 25.00%
gg gg gg gg gg
75.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 36% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
20 ANWAR A-4523 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
21 FEBRIYANSYAH F-4522 WELDING g g g g g g g g g gg g g g g g g
137.50%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00%
g g
50.00%
g g gg g gg
60.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 39% 0%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
22 ABDUL ROSYID A-4670 & PACKING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
23 SEPTIAN S-5007 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
24 M RIZKI F. M- WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg gg g g gg
46.43%
g g g
16.07% 0.00% 0.00% 0.00%
g g g g g g g
50.00% 15% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
25 SUWANDI ARTHA S-160817 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00% 0.00% 0.00%
g g g g g g g
50.00% 15% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
26 WAKHIDIN W-160818 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00% 0.00% 0.00%
g g g g g g g
50.00% 15% 0%

ISHADI g g g g g g g g g g g g g g g g g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g
27 I-2265 PROD. PPIC 16.67% 50.00% 50.00% 0.00% 0.00% 50.00% 30.00% 25.00% 25.00% 3.57% 80.36% 75.00% 75.00% 75.00% 75.00% 34% 75%
NURWIDYANTORO g g g g g g g g g g g g g g gg gg gg g g gg gg gg gg gg gg gg gg g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg

PROD. PPIC &

g g g g g g g g g g g g g g g g g g g g g g g g g g g g
28 HARNIAH H-160606 MATERIAL 4.17% 0.00% 0.00% 0.00% 0.00% 25.00% 0.00% 0.00% 0.00% 3.57%
g g g
17.86%
g
7.14%
gg gg gg gg
75.00%
gg gg gg
75.00%
g g g g g g g
50.00% 5% 75%
CONTROL
WAREHOUSE &
g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
29 AHMAD AFANDI A-4681 MATERIAL g
8.33% 10.00% 0.00%
g
5.00% 0.00%
gg gg
50.00%
gg gg
30.00% 0.00% 0.00%
g g g g g
39.29%
g g g g g gg gg g
32.14%
g
7.14%
g g gg
43.75%
g g
33.33%
gg gg gg gg gg gg gg
75.00% 15% 39%
CONTROL

QUALITY gg gg gg gg g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g
30 MEGA SEPTIANI M-4339 ASSURANCE gg gg gg gg g gg gg gg gg gg gg gg gg gg gg
237.50%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
100.00%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 58% 75%

QUALITY gg gg gg gg g gg g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
31 ANGGA PRIYATNA A-5046 ASSURANCE gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg
254.17%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
73.21%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 57% 75%

LAILI NAZILA gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g g g g g g g g g g g g g g g
32 L-3445 QUALITY CONTROL 250.00% 75.00% 50.00% 0.00% 0.00% 25.00% 15.00% 100.00% 0.00% 21.43% 75.00% 50.00% 75.00% 75.00% 75.00% 55% 75%
APRIYANI gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

AJI GILANG g g g g g gg gg gg g gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
33 A-4674 QUALITY CONTROL 191.67% 35.00% 25.00% 5.00% 0.00% 12.50% 25.00% 75.00% 0.00% 21.43% 44.64% 32.14% 43.75% 33.33% 60.71% 39% 39%
ROMADHON gg gg g g gg gg gg gg gg gg gg gg gg g g g g gg gg gg g g g gg gg g gg gg gg g g g g gg g g gg gg g g gg g g

BENI WAHYU FINAL INSPECTION g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

34 B-3437 75.00% 75.00% 50.00% 0.00% 0.00% 25.00% 30.00% 100.00% 50.00% 53.57% 62.50% 28.57% 75.00% 75.00% 75.00% 46% 75%
SETYAWAN & PACKING gg gg gg gg gg gg gg gg gg gg gg g g g g g g gg gg gg gg g g gg g gg gg gg gg gg gg gg gg g g g g g g g gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
35 HARYATI H-4321 & PACKING g
8.33%
g g
35.00% 25.00% 0.00% 0.00% 12.50%
gg
15.00%
g g
50.00% 0.00% 3.57%
g gg gg gg
23.21%
g g
14.29%
g g g g
50.00%
g g g
50.00%
gg gg gg gg gg gg gg
75.00% 16% 50%

WIRDA FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

36 W-4668 129.17% 35.00% 25.00% 0.00% 0.00% 12.50% 15.00% 50.00% 0.00% 3.57% 23.21% 14.29% 50.00% 50.00% 64.29% 26% 50%
PRIHATININGSIH & PACKING g g g g g gg gg g gg g g g g g g g gg g g g gg gg gg g g g g g g g g g gg gg g g gg g gg

ADE FERI FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

37 A-5014 0.00% 10.00% 0.00% 0.00% 0.00% 12.50% 25.00% 0.00% 0.00% 60.71% 26.79% 14.29% 0.00% 33.33% 64.29% 12% 17%
APRIANSYAH & PACKING g g gg gg gg gg gg gg g g gg gg gg g g g g g gg gg g g gg g gg

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g
38 RIZKI ROMA I. R-160403 & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
g gg gg gg
55.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
g g g g g g g
50.00% 9% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g
39 ABROR MUTAKIN A-160814 & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
g g g g g g g
50.00% 6% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g
40 RIKI ADITIA R-160815 & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
g g g g g g g
50.00% 6% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g
41 ROBIATUL A. R-160816 & PACKING
0.00% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%
g g g
37.50%
g g
33.33%
g g g g g g g
50.00% 6% 35%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

= W/o skill
1

= Basic Skill
2
 ISA SKILL MATRIX MAPPING
SEPTEMBER 2016
INTERNAL SKILL EXTERNAL SKILL PERSONAL QUALITIES
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949 Microsoft Office Reporting Behaviour
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

Eksternal Skill
2.3 Core tools (APQP, FMEA, SPC,

Internal Skill
QCPC-Quality Control Plan Check
Running No.

Failure Mode and Effects Analysis

2.2 Automotive process approach

1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

AQL -Acceptable Quality Level

Statistical Process Control & 7

MSA -measurement systems

Incoming Material Inspection
Skill Identification

Printing, Scan and Fotocopy

2.5 Internal Audit Reporting
1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Dokumentasi Pekerjaan
Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

2.1 Audit methodology

Press Machine TPM-1

2.4 Customer-specific

Microsoft Power Point

Penyusunan Laporan
Stamping part deffect
Spotwelding Process
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Penyelesaian Tugas
Welding part deffect

Pemakaian Kamera
Thread Ring Gauge
Thread Plug Gauge
Outside Micrometer

Coating part deffect

Resharpening tools

Persentase Prilaku
Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Forming Grinding
Gambar proyeksi
Point Micrometer

Surface Grinding
Dies Contruction

Behaviour Score
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process

Air Compressor
Projection View

Electrical Panel

Microsoft Excel
Torque Wrench

Microsoft Word
Balance Digital

Complete Task
Press Machine
Kontruksi Dies
Digital Caliper

Using Camera
Radius Gauge

Manual Milling

Cooling Tower
Forklift TPM-1

Job Reporting
Transformator
Height Gauge

Standard Part
Feeler Gauge

APQP - PPAP
Manual Lathe

Filling Report
requirements
Dial Indicator

Manual EDM

Specification
Water Pump

Kedisiplinan
MSA,PPAP)
Coil Feeder

Hand Pallet

Team Work
Benchwork
Ball Gauge
Steel Ruler

Radial Drill
Skill Score

Dimension

Skill Score

Skill Score
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Pin Gauge

Sectioning

Measuring

5S Activity
5S Activity

Kerapihan
Contracer

Tolerance

Execution
Clean Up
Toleransi

Learning
Wire Cut

Dicipline
analysis
Process
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position
2

= Standard Skill (Work w/ Assistance)

3

= Advance Skill (Work w/o. Assistance)

4

= Expert (Able to train)

5

W/O Skill
Karyawan belum pernah mengoperasikan proses tersebut

Basic Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses dengan pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction walaupun tidak mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan
- Karyawan pernah melakukan operasi proses tersebut

Standard Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan
- Karyawan tidak selalu (sering) melakukan operasi proses tersebut

Advance Skill

- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line dan melakukan standard setting pada jig atau mesin
- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk
- Karyawan sering atau merupakan member di dalam cell dimana proses tersebut berada
- Karyawan dapat melakukan seluruh proses pada product family tersebut termasuk proses testing & packing

- Karyawan dapat mengetahui dan mengenali problem yang terjadi dalam proses

Expert Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat melakukan pengawasan terhadap karyawan lainnya yang melakukan proses tersebut
- Karyawan pernah mendapatkan training working instruction dan dapat melakukan training working instruction terhadap karyawan lainnya

- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk dan dapat mengambil keputusan mengenai masalah mutu produk

- Karyawan rutin mengerjakan operasi proses tersebut dan dapat mengetahui serta memecahkan masalah yang berkaitan dengan produktivitas proses tersebut
- Karyawan dapat mengetahui dan mengenali sekaligus memecahkan masalah/problem yang terjadi dalam proses

- Karyawan dapat melakukan training terhadap karyawan lainnya berdasar working instruction yang berlaku
- Karyawan dapat melakukan training mengenai safety issue dan ergonomics proses
 ISA SKILL MATRIX MAPPING
SEPTEMBER 2016
INTERNAL SKILL EXTERNAL SKILL PERSONAL QUALITIES
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949 Microsoft Office Reporting Behaviour
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

Eksternal Skill
2.3 Core tools (APQP, FMEA, SPC,

Internal Skill
QCPC-Quality Control Plan Check
Running No.

Failure Mode and Effects Analysis

2.2 Automotive process approach

1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

AQL -Acceptable Quality Level

Statistical Process Control & 7

MSA -measurement systems

Incoming Material Inspection
Skill Identification

Printing, Scan and Fotocopy

2.5 Internal Audit Reporting
1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Dokumentasi Pekerjaan
Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

2.1 Audit methodology

Press Machine TPM-1

2.4 Customer-specific

Microsoft Power Point

Penyusunan Laporan
Stamping part deffect
Spotwelding Process
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Penyelesaian Tugas
Welding part deffect

Pemakaian Kamera
Thread Ring Gauge
Thread Plug Gauge
Outside Micrometer

Coating part deffect

Resharpening tools

Persentase Prilaku
Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Forming Grinding
Gambar proyeksi
Point Micrometer

Surface Grinding
Dies Contruction

Behaviour Score
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process

Air Compressor
Projection View

Electrical Panel

Microsoft Excel
Torque Wrench

Microsoft Word
Balance Digital

Complete Task
Press Machine
Kontruksi Dies
Digital Caliper

Using Camera
Radius Gauge

Manual Milling

Cooling Tower
Forklift TPM-1

Job Reporting
Transformator
Height Gauge

Standard Part
Feeler Gauge

APQP - PPAP
Manual Lathe

Filling Report
requirements
Dial Indicator

Manual EDM

Specification
Water Pump

Kedisiplinan
MSA,PPAP)
Coil Feeder

Hand Pallet

Team Work
Benchwork
Ball Gauge
Steel Ruler

Radial Drill
Skill Score

Dimension

Skill Score

Skill Score
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Pin Gauge

Sectioning

Measuring

5S Activity
5S Activity

Kerapihan
Contracer

Tolerance

Execution
Clean Up
Toleransi

Learning
Wire Cut

Dicipline
analysis
Process
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position

TOOL DESIGNER - g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g
1 SYARIF AJI S-3323 PROD. ENG gg gg gg gg gg gg
75.00%
gg gg gg gg gg
100.00%
gg gg gg gg
100.00%
g g g g g g g g g gg
52.50%
gg gg gg gg
75.00%
g g g g
50.00%
gg gg
30.00%
gg gg
100.00% 25.00%
gg gg gg gg gg
60.71%
gg g g gg gg gg gg gg gg gg gg gg gg gg
85.71%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 69% 75%

DESTRY WAHYU g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
2 D-3472 TOOL DESIGNER 62.50% 100.00% 100.00% 52.50% 75.00% 50.00% 30.00% 100.00% 25.00% 25.00% 23.21% 25.00% 75.00% 75.00% 75.00% 56% 75%
TRAPSILO gg g gg gg g g gg gg gg gg gg gg gg gg gg g g g g g g g g g gg gg gg gg gg g g g g gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
3 ADITYA A-4693 TOOL DESIGNER gg g gg gg g
58.33%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g g g g g g g g g gg
52.50%
g g g g
50.00%
g g g g
50.00%
gg gg
30.00%
gg gg
75.00% 25.00% 25.00%
g
26.79% 25.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 47% 75%

PRODUCTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
4 SHELLA C. A S-4692 ENGINEERING gg gg gg gg gg gg
79.17%
gg gg gg gg gg
75.00%
g g g g
50.00%
g
27.50%
g g g g
50.00%
g g g g
50.00%
g gg g
40.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 60% 75%

MANUAL MACH. & g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

5 AGUNG PRASETYO A-3442 MACHINE MTN. gg g g gg
41.67%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g g g g g gg g gg
65.00%
g g g g
50.00% 0.00%
gg gg
30.00%
gg gg
100.00%
gg gg g g g
60.00% 25.00%
gg g g gg gg gg gg gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 55% 75%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
6 AHMAD ASROFI A-4197 MACHINING WEDM gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
g gg g g g g
35.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
g g g g g
35.71% 0.00% 0.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 28% 75%

MACHINING g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g
7 PIPIT ARIFIN P-1832 CENTER gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
gg gg gg gg g g g gg
55.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00% 0.00% 0.00% 0.00%
g g g g
50.00% 0.00%
gg gg gg gg gg gg gg
75.00% 27% 25%

MANUAL g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
8 ARIF HARSONO A-4195 MACHINING gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
60.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
gg gg
21.43% 0.00% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 30% 0%

g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g
9 EPRI HENDRI A E-4198 DIE ASSEMBLY gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g gg g gg gg gg
62.50%
g g g g
50.00%
gg g gg g
62.50%
gg gg
40.00%
gg gg
75.00%
g g g g g
50.00%
gg g gg
28.57%
g g g g
17.86% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 0%

SAPTOPO AJI g g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g
10 S-3439 DIE ASSEMBLY 50.00% 75.00% 75.00% 67.50% 75.00% 62.50% 40.00% 75.00% 50.00% 28.57% 17.86% 0.00% 0.00% 0.00% 75.00% 51% 0%
PURNOMO gg gg gg gg gg gg gg gg gg gg gg gg gg g gg gg g gg g gg gg gg gg gg gg gg gg g gg g gg gg gg gg g g g g g gg g gg g g g g gg gg gg gg gg gg gg

g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g gg g gg g gg g gg g g g g g g g g g g g g g g g g g g g g g g g g g
11 NOVAWAN RAUF N-3314 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
80.00%
gg gg gg gg
75.00%
gg g gg g
75.00%
gg gg gg gg
75.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg
32.14%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 57% 0%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
12 PANDU SUKMARA P-2022 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g gg gg gg gg gg g gg gg gg
72.50%
g g g g
50.00%
g g g g
50.00%
gg g gg
50.00% 25.00%
g g g g g
50.00%
gg gg gg gg gg gg gg
75.00%
g gg
16.07% 0.00%
g g g g
50.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 25%

g g g g g g g g g g g g g g g g g g g g g g g g g gg g gg g gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
13 NUR FAIZIN N-3325 STAMPING gg
25.00%
g g
35.00%
gg gg gg gg
75.00%
g g gg gg
35.00%
gg gg gg gg
75.00%
gg gg gg gg
87.50%
gg gg gg g gg
85.00%
g g
50.00%
g g g g g
50.00%
gg g g g g g gg
57.14%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 49% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
14 ABDUL SATTAR A-3339 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
g g gg
17.50%
gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 34% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
15 HARIS KISWANTO H-4669 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00%
g gg
17.86%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 33% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
16 TAUHID SAHMAWI T-5447 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 31% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
17 NGABDILAH T-5448 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 31% 0%

STAMPING & g g g g g g g g g g g g g g g g g g g gg g gg g gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g
18 DEDE D-237 UTILITY g
20.83% 25.00% 25.00%
g gg
12.50%
g g g g
50.00%
gg gg gg gg
87.50%
gg gg gg gg gg
90.00% 25.00%
gg gg gg gg gg
75.00%
gg g g g g gg
50.00%
g gg
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 40% 0%

g g g g g g g g g g g g g g g g g g gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g
19 SOBIRIN S-1974 WELDING & UTILITY g
16.67%
g g
35.00% 25.00%
g gg
12.50% 0.00%
g gg g gg
62.50%
gg gg gg gg gg
100.00% 25.00%
gg gg gg gg gg
75.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 36% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
20 ANWAR A-4523 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
21 FEBRIYANSYAH F-4522 WELDING g g g g g g g g g gg g g g g g g
137.50%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00%
g g
50.00%
g g gg g gg
60.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 39% 0%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
22 ABDUL ROSYID A-4670 & PACKING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
23 SEPTIAN S-5007 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 24% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
24 M RIZKI F. M- WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg gg g g gg
46.43%
g g g
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 15% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
25 SUWANDI ARTHA S-160817 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 15% 0%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
26 WAKHIDIN W-160818 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00% 0.00% 0.00%
gg gg gg gg gg gg gg
75.00% 15% 0%

ISHADI g g g g g g g g g g g g g g g g g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g
27 I-2265 PROD. PPIC 16.67% 50.00% 50.00% 0.00% 0.00% 50.00% 30.00% 25.00% 25.00% 3.57% 80.36% 75.00% 75.00% 75.00% 75.00% 34% 75%
NURWIDYANTORO g g g g g g g g g g g g g g gg gg gg g g gg gg gg gg gg gg gg gg g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg

PROD. PPIC &

g g g g g g g g g g g g g g g g g g g g g g g g g g g g
28 HARNIAH H-160606 MATERIAL 4.17% 0.00% 0.00% 0.00% 0.00% 25.00% 0.00% 0.00% 0.00% 3.57%
g g g
17.86%
g
7.14%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 5% 75%
CONTROL
WAREHOUSE &
g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
29 AHMAD AFANDI A-4681 MATERIAL g
8.33% 10.00% 0.00%
g
5.00% 0.00%
gg gg
50.00%
gg gg
30.00% 0.00% 0.00%
g g g g g
39.29%
g g g g g gg gg g
32.14%
g
7.14%
g g gg
43.75%
g g
33.33%
gg gg gg gg gg gg gg
75.00% 15% 39%
CONTROL

QUALITY gg gg gg gg g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g
30 MEGA SEPTIANI M-4339 ASSURANCE gg gg gg gg g gg gg gg gg gg gg gg gg gg gg
237.50%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
100.00%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 58% 75%

QUALITY gg gg gg gg g gg g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
31 ANGGA PRIYATNA A-5046 ASSURANCE gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg
254.17%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
73.21%
gg gg gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00% 57% 75%

LAILI NAZILA gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g g g g g g g g g g g g g g g
32 L-3445 QUALITY CONTROL 250.00% 75.00% 50.00% 0.00% 0.00% 25.00% 15.00% 100.00% 0.00% 21.43% 75.00% 50.00% 75.00% 75.00% 75.00% 55% 75%
APRIYANI gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

AJI GILANG g g g g g gg gg gg g gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
33 A-4674 QUALITY CONTROL 191.67% 35.00% 25.00% 5.00% 0.00% 12.50% 25.00% 75.00% 0.00% 21.43% 44.64% 32.14% 43.75% 33.33% 75.00% 39% 39%
ROMADHON gg gg g g gg gg gg gg gg gg gg gg gg g g g g gg gg gg g g g gg gg g gg gg gg g g g g gg g g gg gg gg gg gg gg gg

BENI WAHYU FINAL INSPECTION g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

34 B-3437 75.00% 75.00% 50.00% 0.00% 0.00% 25.00% 30.00% 100.00% 50.00% 53.57% 62.50% 28.57% 75.00% 75.00% 75.00% 46% 75%
SETYAWAN & PACKING gg gg gg gg gg gg gg gg gg gg gg g g g g g g gg gg gg gg g g gg g gg gg gg gg gg gg gg gg g g g g g g g gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg gg gg gg

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
35 HARYATI H-4321 & PACKING g
8.33%
g g
35.00% 25.00% 0.00% 0.00% 12.50%
gg
15.00%
g g
50.00% 0.00% 3.57%
g gg gg gg
23.21%
g g
14.29%
g g g g
50.00%
g g g
50.00%
gg gg gg gg gg gg gg
75.00% 16% 50%

WIRDA FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

36 W-4668 129.17% 35.00% 25.00% 0.00% 0.00% 12.50% 15.00% 50.00% 0.00% 3.57% 23.21% 14.29% 50.00% 50.00% 75.00% 26% 50%
PRIHATININGSIH & PACKING g g g g g gg gg g gg g g g g g g g gg g g g gg gg gg g g g g g g g g g gg gg gg gg gg gg gg

ADE FERI FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

37 A-5014 0.00% 10.00% 0.00% 0.00% 0.00% 12.50% 25.00% 0.00% 0.00% 60.71% 26.79% 14.29% 0.00% 33.33% 75.00% 12% 17%
APRIANSYAH & PACKING g g gg gg gg gg gg gg g g gg gg gg g g g g g gg gg gg gg gg gg gg

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g
38 RIZKI ROMA I. R-160403 & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
g gg gg gg
55.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
gg gg gg gg gg gg gg
75.00% 9% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g
40 RIKI ADITIA R-160815 & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
gg gg gg gg gg gg gg
75.00% 6% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g
42 IKA SETYARINI & PACKING
0.00% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%
g g g
37.50%
g g
33.33%
g g g g g g g
50.00% 6% 35%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g
43 RIKI DWI RAHMAT & PACKING
0.00% 10.00% 0.00%
g
0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29% 0.00%
g g
33.33%
g g g g g g g
50.00% 6% 17%

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g
44 ANGELIA LARASATI & PACKING
0.00% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%
g g g
37.50%
g g
33.33%
g g g g g g g
50.00% 6% 35%

RIYANTI DEWI FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g

45 0.00% 10.00% 0.00% 0.00% 0.00% 12.50% 15.00% 0.00% 0.00% 0.00% 21.43% 14.29% 37.50% 33.33% 50.00% 6% 35%
SAPUTRI & PACKING gg g gg gg g g g g g g g g g g g g g g g

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

= W/o skill
1

= Basic Skill
2

= Standard Skill (Work w/ Assistance)

3

= Advance Skill (Work w/o. Assistance)

4
 ISA SKILL MATRIX MAPPING
SEPTEMBER 2016
INTERNAL SKILL EXTERNAL SKILL PERSONAL QUALITIES
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949 Microsoft Office Reporting Behaviour
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

Eksternal Skill
2.3 Core tools (APQP, FMEA, SPC,

Internal Skill
QCPC-Quality Control Plan Check
Running No.

Failure Mode and Effects Analysis

2.2 Automotive process approach

1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

AQL -Acceptable Quality Level

Statistical Process Control & 7

MSA -measurement systems

Incoming Material Inspection
Skill Identification

Printing, Scan and Fotocopy

2.5 Internal Audit Reporting
1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Dokumentasi Pekerjaan
Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

2.1 Audit methodology

Press Machine TPM-1

2.4 Customer-specific

Microsoft Power Point

Penyusunan Laporan
Stamping part deffect
Spotwelding Process
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Penyelesaian Tugas
Welding part deffect

Pemakaian Kamera
Thread Ring Gauge
Thread Plug Gauge
Outside Micrometer

Coating part deffect

Resharpening tools

Persentase Prilaku
Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Forming Grinding
Gambar proyeksi
Point Micrometer

Surface Grinding
Dies Contruction

Behaviour Score
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process

Air Compressor
Projection View

Electrical Panel

Microsoft Excel
Torque Wrench

Microsoft Word
Balance Digital

Complete Task
Press Machine
Kontruksi Dies
Digital Caliper

Using Camera
Radius Gauge

Manual Milling

Cooling Tower
Forklift TPM-1

Job Reporting
Transformator
Height Gauge

Standard Part
Feeler Gauge

APQP - PPAP
Manual Lathe

Filling Report
requirements
Dial Indicator

Manual EDM

Specification
Water Pump

Kedisiplinan
MSA,PPAP)
Coil Feeder

Hand Pallet

Team Work
Benchwork
Ball Gauge
Steel Ruler

Radial Drill
Skill Score

Dimension

Skill Score

Skill Score
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Pin Gauge

Sectioning

Measuring

5S Activity
5S Activity

Kerapihan
Contracer

Tolerance

Execution
Clean Up
Toleransi

Learning
Wire Cut

Dicipline
analysis
Process
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position
4

= Expert (Able to train)

5

W/O Skill
Karyawan belum pernah mengoperasikan proses tersebut

Basic Skill

- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses dengan pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction walaupun tidak mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan

- Karyawan pernah melakukan operasi proses tersebut

Standard Skill

- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan
- Karyawan tidak selalu (sering) melakukan operasi proses tersebut

Advance Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line dan melakukan standard setting pada jig atau mesin
- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk
- Karyawan sering atau merupakan member di dalam cell dimana proses tersebut berada

- Karyawan dapat melakukan seluruh proses pada product family tersebut termasuk proses testing & packing

- Karyawan dapat mengetahui dan mengenali problem yang terjadi dalam proses

Expert Skill
- Karyawan pernah menerima training operasi proses tersebut
- Karyawan yang dapat melakukan pengawasan terhadap karyawan lainnya yang melakukan proses tersebut

- Karyawan pernah mendapatkan training working instruction dan dapat melakukan training working instruction terhadap karyawan lainnya

- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk dan dapat mengambil keputusan mengenai masalah mutu produk
- Karyawan rutin mengerjakan operasi proses tersebut dan dapat mengetahui serta memecahkan masalah yang berkaitan dengan produktivitas proses tersebut

- Karyawan dapat mengetahui dan mengenali sekaligus memecahkan masalah/problem yang terjadi dalam proses
- Karyawan dapat melakukan training terhadap karyawan lainnya berdasar working instruction yang berlaku

- Karyawan dapat melakukan training mengenai safety issue dan ergonomics proses
 ISA SKILL MATRIX MAPPING
SEPTEMBER 2016
INTERNAL SKILL
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

2.3 Core tools (APQP, FMEA, SPC,

2.4 Customer-specific requirements

QCPC-Quality Control Plan Check
Running No.

2.2 Automotive process approach

Failure Mode and Effects Analysis
1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

Statistical Process Control & 7

AQL -Acceptable Quality Level

MSA -measurement systems
Incoming Material Inspection
Skill Identification

2.5 Internal Audit Reporting

1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

Press Machine TPM-1

2.1 Audit methodology

Stamping part deffect
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Spotwelding Process

Welding part deffect

Thread Ring Gauge
Outside Micrometer

Coating part deffect

Thread Plug Gauge

Resharpening tools

Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Gambar proyeksi

Forming Grinding
Point Micrometer

Surface Grinding
Dies Contruction
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process
Projection View

Air Compressor
Electrical Panel
Torque Wrench

Balance Digital

Press Machine
Kontruksi Dies
Radius Gauge

Manual Milling

Forklift TPM-1

Transformator
Cooling Tower

APQP - PPAP
Standard Part
Height Gauge
Digital Caliper

Feeler Gauge

Manual Lathe
Dial Indicator

Manual EDM

Specification
Water Pump

MSA,PPAP)
Coil Feeder

Hand Pallet
Ball Gauge

Benchwork
Steel Ruler

Dimension

Skill Score

Skill Score

Skill Score

Skill Score
Radial Drill
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Sectioning
Pin Gauge

Measuring
Tolerance
Contracer

Toleransi

Wire Cut

Process

analysis
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position

TOOL DESIGNER - g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g g g g g g g
1 SYARIF AJI S-3323 PROD. ENG gg gg gg gg gg gg
75.00%
gg gg gg gg gg
100.00%
gg gg gg gg
100.00%
g g g g g g g g g gg
52.50%
gg gg gg gg
75.00%
g g g g
50.00%
gg gg
30.00%
gg gg
100.00% 25.00%
gg gg gg gg gg
60.71%
gg g g gg gg gg gg gg gg gg gg gg gg gg
85.71%
gg gg gg gg gg gg gg
75.00%

DESTRI WAHYU g g g g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
2 D-3472 TOOL DESIGNER 62.50% 100.00% 100.00% 52.50% 75.00% 50.00% 30.00% 100.00% 25.00% 25.00% 23.21% 25.00%
TRAPSILO gg g gg gg g g gg gg gg gg gg gg gg gg gg g g g g g g g g g gg gg gg gg gg g g g g gg gg gg gg g

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
3 ADITYA A-4693 TOOL DESIGNER gg g gg gg g
58.33%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g g g g g g g g g gg
52.50%
g g g g
50.00%
g g g g
50.00%
gg gg
30.00%
gg gg
75.00% 25.00% 25.00%
g
26.79% 25.00%

PRODUCTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
4 SHELLA C. A S-4692 ENGINEERING gg gg gg gg gg gg
79.17%
gg gg gg gg gg
75.00%
g g g g
50.00%
g
27.50%
g g g g
50.00%
g g g g
50.00%
g gg g
40.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
75.00%
gg gg gg gg gg gg gg
75.00%

MANUAL MACH. & g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

5 AGUNG PRASETYO A-3442 MACHINE MTN. gg g g gg
41.67%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g g g g g gg g gg
65.00%
g g g g
50.00% 0.00%
gg gg
30.00%
gg gg
100.00%
gg gg g g g
60.00% 25.00%
gg g g gg gg gg gg gg gg gg gg gg g g
67.86%
gg gg gg gg gg gg gg
75.00%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g
6 AHMAD ASROFI A-4197 MACHINING WEDM gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
g gg g g g g
35.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
g g g g g
35.71% 0.00% 0.00%

MACHINING g g g g g g g g g g g g g gg g g g g g g g g g g g g g g
7 PIPIT ARIFIN P-1832 CENTER gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg g g
62.50%
gg gg gg gg g g g gg
55.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00% 0.00% 0.00% 0.00%

MANUAL g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
8 ARIF HARSONO A-4195 MACHINING gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
60.00% 0.00% 0.00%
gg gg
30.00% 0.00%
g g g g g
50.00%
gg gg
21.43% 0.00% 0.00%

g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g
9 EPRI HENDRI A E-4198 DIE ASSEMBLY gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg g gg g gg gg gg
62.50%
g g g g
50.00%
gg g gg g
62.50%
gg gg
40.00%
gg gg
75.00%
g g g g g
50.00%
gg g gg
28.57%
g g g g
17.86% 0.00%

SAPTOPO AJI g g g g g g g g g g g g g g g g g g g gg gg gg g g g g g g g g gg gg g g g g g g g g g g g g g g g g
10 S-3439 DIE ASSEMBLY 50.00% 75.00% 75.00% 67.50% 75.00% 62.50% 40.00% 75.00% 50.00% 28.57% 17.86% 0.00%
PURNOMO gg gg gg gg gg gg gg gg gg gg gg gg gg g gg gg g gg g gg gg gg gg gg gg gg gg g gg g gg gg gg gg g g g g g gg g gg g g g g

g g g g g g g g g g g g g gg gg gg gg gg gg gg gg g g g g gg g gg g gg g gg g g g g g g g g g g g g g g g g g g
11 NOVAWAN RAUF N-3314 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg gg gg gg gg gg gg
80.00%
gg gg gg gg
75.00%
gg g gg g
75.00%
gg gg gg gg
75.00%
gg gg
75.00%
g g g g g
50.00%
gg gg gg
32.14%
g gg
16.07% 0.00%

g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
12 PANDU SUKMARA P-2022 DIE MAINTENANCE gg gg gg gg
50.00%
gg gg gg gg gg
75.00%
gg gg gg gg
75.00%
g gg gg gg gg gg g gg gg gg
72.50%
g g g g
50.00%
g g g g
50.00%
gg g gg
50.00% 25.00%
g g g g g
50.00%
gg gg gg gg gg gg gg
75.00%
g gg
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g gg g gg g gg gg gg g g g g g g g g g g g g g g g g g g g g g g
13 NUR FAIZIN N-3325 STAMPING gg
25.00%
g g
35.00%
gg gg gg gg
75.00%
g g gg gg
35.00%
gg gg gg gg
75.00%
gg gg gg gg
87.50%
gg gg gg g gg
85.00%
g g
50.00%
g g g g g
50.00%
gg g g g g g gg
57.14%
g gg
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
14 ABDUL SATTAR A-3339 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
g g gg
17.50%
gg gg gg gg
75.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g gg
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
15 HARIS KISWANTO H-4669 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00%
g gg
17.86%
g gg
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
16 TAUHID SAHMAWI T-5447 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
17 NGABDILAH T-5448 STAMPING g
20.83%
g g
35.00%
g g g g
50.00%
gg
7.50%
g g g g
50.00%
gg gg gg gg
75.00%
gg gg
45.00% 25.00%
g g g g g
50.00% 0.00%
g g
14.29% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
18 ANWAR A-4523 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
19 FEBRIYANSYAH F-4522 WELDING g g g g g g g g g gg g g g g g g
137.50%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00%
g g
50.00%
g g gg g gg
60.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g
20 SEPTIAN S-5007 WELDING g
8.33%
g g
35.00% 25.00%
gg g gg
20.00% 0.00% 25.00%
gg gg
30.00% 0.00%
g g gg gg
55.00%
gg gg gg gg gg gg
64.29%
g gg gg
19.64% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g
21 M RIZKI FERANSYAH M- WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg gg g g gg
46.43%
g g g
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g
22 SUWANDI ARTHA S-160817 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00%

g g g g g g g g g g g g g g g g g g g g g g g g g g g g
23 WAKHIDIN W-160818 WELDING g
8.33%
g g
35.00% 25.00%
g gg
12.50% 0.00% 25.00%
gg
15.00% 0.00% 0.00%
gg g g g g
39.29%
g g g
16.07% 0.00%

PROD. PPIC &

g g g g g g g g g g g g g g
24 HARNIAH H-160606 MATERIAL 4.17% 0.00% 0.00% 0.00% 0.00% 25.00% 0.00% 0.00% 0.00% 3.57%
g g g
17.86%
g
7.14%
CONTROL
WAREHOUSE &
g g g g g g g g g g g g g g g g g g g g g g g g g
25 AHMAD AFANDI A-4681 MATERIAL g
8.33% 10.00% 0.00%
g
5.00% 0.00%
gg gg
50.00%
gg gg
30.00% 0.00% 0.00%
g g g g g
39.29%
g g g g g gg gg g
32.14%
g
7.14%
CONTROL

QUALITY gg gg gg gg gg g g g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g
26 MEGA SEPTIANI M-4339 ASSURANCE gg gg gg gg gg g g gg gg gg gg gg gg gg gg gg
254.17%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
100.00%
gg gg gg gg gg gg gg
75.00%

QUALITY gg gg gg gg gg g gg g gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g
27 ANGGA PRIYATNA A-5046 ASSURANCE gg gg gg gg gg gg g gg gg gg gg gg gg gg gg gg
262.50%
gg gg gg gg gg
75.00%
g g g g
50.00% 0.00% 0.00%
g g
25.00%
g
15.00%
gg gg
100.00% 0.00%
g g g
21.43%
gg gg gg gg gg gg gg gg gg gg gg gg gg gg
73.21%
gg gg gg gg gg gg gg
75.00%

LAILI NAZILA gg gg gg gg gg gg g gg gg gg gg gg gg gg gg gg gg g g g g g g g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g
28 L-3445 QUALITY CONTROL 270.83% 75.00% 50.00% 0.00% 0.00% 25.00% 15.00% 100.00% 0.00% 21.43% 75.00% 50.00%
APRIYANI gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg gg g g g g g g g gg gg g g g gg gg gg g g g g g g g gg gg gg gg g g g g g g g

AJI GILANG gg gg gg gg gg g g g gg gg g gg gg gg gg gg gg g g g g g g g g g g g g g g g g g g g g g gg g g g g g g g g g g g g g g g g g g
29 A-4674 QUALITY CONTROL 262.50% 35.00% 25.00% 5.00% 0.00% 12.50% 25.00% 75.00% 0.00% 21.43% 48.21% 32.14%
ROMADHON gg gg gg gg gg g gg gg gg gg gg gg gg gg gg gg gg g g g g gg gg gg g g g gg gg gg gg gg gg g g

BENI WAHYU FINAL INSPECTION g g g g g g g g g g g g g g g g g g g gg gg g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

30 B-3437 75.00% 75.00% 50.00% 0.00% 0.00% 25.00% 30.00% 100.00% 50.00% 53.57% 62.50% 28.57%
SETYAWAN & PACKING gg gg gg gg gg gg gg gg gg gg gg g g g g g g gg gg gg gg g g gg g gg gg gg gg gg gg gg gg g g g g g g g gg gg gg gg g

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g
31 HARYATI H-4321 & PACKING g
8.33%
g g
35.00% 25.00% 0.00% 0.00% 12.50%
gg
15.00%
g g
50.00% 0.00% 3.57%
g gg gg gg
23.21%
g g
14.29%

WIRDA FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g g

32 W-4668 129.17% 35.00% 25.00% 0.00% 0.00% 12.50% 15.00% 50.00% 0.00% 3.57% 23.21% 14.29%
PRIHATININGSIH & PACKING g g g g g gg gg g gg g g g g g g g gg g g g gg gg gg g g

ADE FERI FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g g g g g g

33 A-5014 16.67% 10.00% 0.00% 0.00% 0.00% 12.50% 25.00% 0.00% 0.00% 60.71% 26.79% 14.29%
APRIANSYAH & PACKING g gg gg gg gg gg gg g g gg gg gg g g g

FINAL INSPECTION g g g g g g g g g g g g g g g g g g g g
34 RIZKI ROMA I. R-5397 & PACKING
16.67% 10.00% 0.00% 0.00% 0.00% 12.50%
g gg gg gg
55.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%

FINAL INSPECTION g g g g g g g g g g g g g g g g g
35 RIKI ADITIA R-5992 & PACKING
16.67% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%

FINAL INSPECTION g g g g g g g g g g g g g g g g g
36 IKA SETYARINI I-170820 & PACKING
16.67% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%

FINAL INSPECTION g g g g g g g g g g g g g g g g g
37 RIKI DWI RAHMAT R-170819 & PACKING
16.67% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%

FINAL INSPECTION g g g g g g g g g g g g g g g g g
38 ANGELIA LARASATI A-170929 & PACKING
16.67% 10.00% 0.00% 0.00% 0.00% 12.50%
gg
15.00% 0.00% 0.00% 0.00%
g gg gg g
21.43%
g g
14.29%

RIYANTI DEWI FINAL INSPECTION g g g g g g g g g g g g g g g g g

39 R-170930 16.67% 10.00% 0.00% 0.00% 0.00% 12.50% 15.00% 0.00% 0.00% 0.00% 21.43% 14.29%
SAPUTRI & PACKING gg g gg gg g g g

IMAM SIBROH UTILITY & MACHINE

40 I-170817 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
MALISI MAINTENANCE

ANDEKA SEPTIYANA
41 I-170818 WELDING 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
JOHAN

42 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%
 ISA SKILL MATRIX MAPPING
SEPTEMBER 2016
INTERNAL SKILL
Alat Ukur Gambar Teknik Kontruksi Dies Mesin Perkakas Analisa Dies dan Trial Mesin Press dan Feeder Alat Angkat Angkut Checking Fixture Alat Power Supply Pengelasan
Quality ISO/TS 16949
Measuring Equipment Workshop/Technical Drawing Dies Contruction Machining Dies Analysis and Trial Machine Press and Feeder Lifting and Handling Equipment Cheking Fixture Utility Power Supply Welding

2.3 Core tools (APQP, FMEA, SPC,

2.4 Customer-specific requirements

QCPC-Quality Control Plan Check
Running No.

2.2 Automotive process approach

Failure Mode and Effects Analysis
1.3 Quality of Alpock and Sleeve
1.0 Projection Welding Machine

Statistical Process Control & 7

AQL -Acceptable Quality Level

MSA -measurement systems
Incoming Material Inspection
Skill Identification

2.5 Internal Audit Reporting

1. ISO/TS 16949 Technical
Forming-Bending Process

Forming-Bending Process

Over Head Crane TPM-1

3.0 Arc Welding Machine

Final Inspection Process

Tanda & simbol gambar

1.2 Quality of Electrode

CNC Machining Center

1.4 Welding Parameter

Die setting on Machine

Die Setting - Stamping

Understanding Feeder

Press Machine TPM-1

2.1 Audit methodology

Stamping part deffect
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian

Persentase Keahlian
Spotwelding Process

Welding part deffect

Thread Ring Gauge
Outside Micrometer

Coating part deffect

Thread Plug Gauge

Resharpening tools

Coil Feeder TPM-1

2.0 Internal Auditor

1.1 Align Electrode
Gambar Potongan

Understanding CF

Quality Procedure
Over Head Crane
Gambar proyeksi

Forming Grinding
Point Micrometer

Surface Grinding
Dies Contruction
Symbol Drawing

2.0 TIG Welding

Profile Projector

Cutting Process

Cutting Process
Projection View

Air Compressor
Electrical Panel
Torque Wrench

Balance Digital

Press Machine
Kontruksi Dies
Radius Gauge

Manual Milling

Forklift TPM-1

Transformator
Cooling Tower

APQP - PPAP
Standard Part
Height Gauge
Digital Caliper

Feeler Gauge

Manual Lathe
Dial Indicator

Manual EDM

Specification
Water Pump

MSA,PPAP)
Coil Feeder

Hand Pallet
Ball Gauge

Benchwork
Steel Ruler

Dimension

Skill Score

Skill Score

Skill Score

Skill Score
Radial Drill
Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score

Skill Score
Sectioning
Pin Gauge

Measuring
Tolerance
Contracer

Toleransi

Wire Cut

Process

analysis
Ukuran

Forklift
CMM

Tools

audit
Name NIK Picture Position

42 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00% 0.00%

= W/o skill
1

= Basic Skill
2

= Standard Skill (Work w/ Assistance)

3

= Advance Skill (Work w/o. Assistance)

4

= Expert (Able to train)

5

W/O Skill

Karyawan belum pernah mengoperasikan proses tersebut

Basic Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses dengan pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction walaupun tidak mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan
- Karyawan pernah melakukan operasi proses tersebut

Standard Skill
- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line

- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan

- Karyawan tidak selalu (sering) melakukan operasi proses tersebut

Advance Skill

- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat mengoperasikan proses tanpa pengawasan kepala line dan melakukan standard setting pada jig atau mesin

- Karyawan pernah mendapatkan training working instruction dan mengetahui secara detail komponen dari produk yang dikerjakan
- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk

- Karyawan sering atau merupakan member di dalam cell dimana proses tersebut berada
- Karyawan dapat melakukan seluruh proses pada product family tersebut termasuk proses testing & packing

- Karyawan dapat mengetahui dan mengenali problem yang terjadi dalam proses

Expert Skill

- Karyawan pernah menerima training operasi proses tersebut

- Karyawan yang dapat melakukan pengawasan terhadap karyawan lainnya yang melakukan proses tersebut

- Karyawan pernah mendapatkan training working instruction dan dapat melakukan training working instruction terhadap karyawan lainnya

- Karyawan mengetahui standard mutu dari produk yang dikerjakan beserta standard mutu komponen-komponen produk dan dapat mengambil keputusan mengenai masalah mutu produk
- Karyawan rutin mengerjakan operasi proses tersebut dan dapat mengetahui serta memecahkan masalah yang berkaitan dengan produktivitas proses tersebut

- Karyawan dapat mengetahui dan mengenali sekaligus memecahkan masalah/problem yang terjadi dalam proses

- Karyawan dapat melakukan training terhadap karyawan lainnya berdasar working instruction yang berlaku
- Karyawan dapat melakukan training mengenai safety issue dan ergonomics proses